3. second deckinG systems
3. second deckinG systems
MAKE THE MOST OUT OF THE POTENTIAL LOAD CAPACITY OF VEHICLES AND CONTAINERS WITH OUR SECOND DECKING SYSTEMS WITH DECKING BEAMS MANUFACTURED FROM HIGH TENSILE ALUMINIUM. CAN BE QUICKLY AND EASILY INSTALLED TO FORM A STRONG AND STABLE SECOND DECK. SUITABLE FOR STANDARD AND HEAVY DUTY CARGO SHORING/LOAD CONTROL. SIMPLE AND ADVANCED SYSTEMS ARE AVAILABLE. TAILOR-MADE SOLUTIONS CAN BE MADE FOR ANY APPLICATION. YOUR REQUIREMENTS AND OUR CLEVER SOLUTIONS ALWAYS PRODUCE THE BEST CARGO CONTROL SOLUTIONS.
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about our customers
Global
in our thinking
Personal
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article
article PaGe
WHY USE SECOND DECKING SYSTEMS?
3.1
DECKING BEAM BRACKETS / DECK BEARER
3.2
SECOND DECKING SYSTEM 3009 / 2010
3.3
SECOND DECKING SYSTEM CAPTIVE AIRLINE TRACK
3.4
SECOND DECKING SYSTEM KEYHOLE/GTS PANEL
3.4
SECOND DECKING SYSTEM 5044 / 5046
3.5
SECOND DECKING SYSTEM 5050 / 5052
3.7
ESC SYSTEM SECOND DECKING SYSTEM FOR CLOSED BOXES
3.9
SECOND DECKING SYSTEM ESC 5066/5064
3.11
SECOND DECKING SYSTEM ESC 5067/5065
3.13
SECOND DECKING SYSTEM ESC 5060
3.15
DCS SYSTEM
3.17
DCS SECOND DECKING PILLAR
3.20
DCS SECOND DECKING PILLAR SOCKET / PILLAR TROLEY
3.21
DCS SECOND DECKING BEAM / SIDE TRACKS / CORNER PROFILES
3.22
loadlok.com
3. second deckinG systems - INdEX
index
Variations for closed boxes, one side open or fully open curtainsider possible. In distribution business essential and necessary.
From simple horizontal track / beam combinations up to complete in trailer constructions fully integrated convenient systems available.
Transport quality and safety much higher, less goods-damages and interruptions.
Why use second decking systems? Improve your flexibility and capacities by using second decking equipment!
The efficiency of a transport unit could be increased up to the maximum.
Equipment also applicable for restraint use and cargo securing.
Compatible with nearly all other restraint systems and standard trailer types & brands. 3.02
second deckinG systems
WE ARE CLEVER IN CARGO CONTROL Clever refers to the way we solve problems: with inventiveness. by combining our technical knowhow with creativity and dedication, we deliver solutions that surpass our clients’ expectations.
deckinG beam brackets Provides an economic demountable 2nd deck or shoring beam system. Uses beams 70 x 40 mm. DECKING BEAM BRACKETS A
B
C
Weight
Material
Treatment
For track type
1844
62
48
42,5
0,3
Steel
Zinc plated
1806
1845
69
87
42,5
0,4
Steel
Zinc plated
1803 2010 3008 3009
1846
69
91
42,5
0,4
Steel
Zinc plated
1803 2010 3008 3009
Weights in kgs. Sizes in mm.
deck bearer 1847 The deck bearer is used in combination with 3009 type track providing a simple, quick method of installing a solid second deck for light goods. Also other dimensions/qualities available on request. DECK BEARER 1847 Art. No.
A
B
C
D
E
Weight
Material
Treatment
For track type
1847
40
60
3
510
1000
3
Steel
Zinc plated
3009
Weights per length and in kgs. Sizes in mm.
For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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second deckinG systems
Art. No.
3.2
For your convenience
3. second deckinG systems - SECoNd dECKING SYSTEM 3009 / 2010
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second deckinG system 3009 / 2010 Manufactured from high tensile aluminium box section with strong steel extending trigger mechanism. Loadlok 1839 decking beams are available in Standard and Heavy duty (Hd) construction. Suitable for quick and easy installation, they form a strong, demountable second deck or pallet station. Compatible with Loadlok track ranges 3009, 2010 and 1803. Loadlok decking beams are also suitable for heavy duty cargo shoring/load control. (Special sizes available on request). Please note: The strength capacities listed below are based on evenly distributed loading over the full length of the beam. The stated
DECKING BEAM 1839 Capacity Art. No.
For Internal width
A
B
Weight
Material
Treatment
Decking
Shoring
SWL : BS
1839
2440 - 2670
66
83
10
Aluminium
Non Anodized
1000
900
1:2
1839HD
2440 - 2670
66
83
11,2
Aluminium
Non Anodized
1350
1125
1:2
83
66
12,5
Aluminium
Non Anodized
Not for decking
2800
1:2
Steel
Zinc plated
1839HDSEC 2427 - 2707 PALLET SToPPER (Suitable for all beams) see page 3.5
1842PS
Weights in kgs. Sizes in mm. Capacity tested with load equal divided. SWL = Safe working load (capacity), bS = breaking strength
sPare Parts 183901: Sliding piece with trigger end for 1839 and 1839Hd 183902: Pin 183903: Trigger kit for 1839 and 1839Hd
183901
183902
The stated performance/load capacity can only be achieved when the sidewall material capability equals or exceeds the tracks. For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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183903
3.01
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the better we understand your needs the better we can FulFil them
second deckinG system caPtive airline track
DECKING BEAM 1848 (FOR FLAT SECOND DECKING AND 5002 AIRLINE TRACKS) Capacity Art. No.
For Internal width
A
B
Weight
Material
Treatment
Decking
Shoring
SWL : BS
1848
2380 - 2690
66
83
7,5
Aluminium
Non Anodized
1000
900
1:2
1848HD
2380 - 2690
66
83
9,1
Aluminium
Non Anodized
1350
1125
1:2
1842PS
PALLET SToPPER (Suitable for all beams) see page 3.5
Steel
Zinc plated
Weights in kgs. Sizes in mm. Capacity tested with load equal divided. SWL = Safe working load (capacity), bS = breaking strength
second deckinG system keyhole / Gts Loadlok 1838 and 1839GTS decking beams are manufactured from high tensile aluminium box section with steel sliding pieces and are available in Standard and Heavy duty (Hd) construction. Suitable for quick and easy installation, they form a strong, demountable second deck or pallet station. Compatible with Loadlok keyhole and GTS garment panels. DECKING BEAM 1838
Capacity Art. No.
For Internal width
A
B
Weight
Material
Treatment
Decking
Shoring
SWL : BS
1838
2440 - 2670
66
83
10 kg
Aluminium
Non Anodized
1000
900
1:2
Weights in kgs. Sizes in mm. Capacity tested with load equal divided. SWL = Safe working load (capacity), bS = breaking strength
DECKING BEAM 1838 GTS
Capacity Art. No.
For Internal width
A
B
Weight
Material
Treatment
Decking
Shoring
SWL : BS
1838 GTS
2440 - 2670
66
83
10 kg
Aluminium
Non Anodized
1000
900
1:2
Weights in kgs. Sizes in mm. Capacity tested with load equal divided. SWL = Safe working load (capacity), bS = breaking strength
The stated performance/load capacity can only be achieved when the sidewall material capability equals or exceeds the tracks. For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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3. second deckinG systems - CAPTIVE AIRLINE TRACK 5002
Loadlok 1848 decking beams are manufactured from high tensile aluminium box section and are available in Standard and Heavy duty (Hd) construction. Suitable for quick and easy installation, they form a strong, demountable second deck or pallet station. Compatible with Loadlok captive track 5002 and other at airline tracks used for second decking.
we keeP our aGreements...
3. second deckinG systems - SECoNd dECKING SYSTEM 5044 / 5046
we deliver!
3.5
second deckinG system 5044 / 5046 This system is most suitable for swap bodies and steel 20ft, 40ft and 45ft containers with either at or corrugated side walls. These intermodal high frequent volume transport carriers can load, depending on the positioning of the vertical tracks, standard euro pallets and steel gitter boxes. decking beams are vailable in Standard and Heavy duty (Hd) construction. Loadlok 1849 sliding captive decking beams allow maximum utilization of load capacity. The 1849 decking beam is located and slides in its steel captive track (5044/46). The decking beams are easily locked into position at the desired height thus providing an instant second and even a third level of decking or pallet stations. The system can also be set at various levels throughout the vehicle to accommodate mixed load requirements. When the beams are not required, they simply store at roof level. (Special sizes available on request). Please note: The strength capacities listed below are based on evenly distributed loading over the full length of the beam.
DECKING BEAM 1849 Capacity Art. No.
For Internal width
A
B
Weight
Material
Treatment
Decking
Shoring
SWL : BS
1849
2440 - 2670
66
83
10
Aluminium
Non Anodized
1000
900
1:2
1849HD
2440 - 2670
66
83
11,2
Aluminium
Non Anodized
1350
1125
1:2
1842PS
PALLET SToPPER (Suitable for all beams)
Steel
Zinc plated
Weights in kgs. Sizes in mm. Capacity tested with load equal divided. SWL = Safe working load (capacity), bS = breaking strength
Art. No.
Description
A
B
C
Material
Treatment
1842
TRIGGER bAR
1016
900
100
Steel
Zinc plated
Weights in kgs. Sizes in mm.
The stated performance/load capacity can only be achieved when the sidewall material capability equals or exceeds the tracks. For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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SINGLE
This single steel captive track is specially suited for installation into containers as it can be welded into position. 105/180 mm of the lower part of the track is cut out to make it easier to put the beam into the rail. A 5mm hole is provided to mount a security plate, ensuring the beam remains situated in the tracks. The track has a securing plate or beam stop (art 5090) which makes it ‘more difficult’ for the unauthorized removal of the beams. The steel captive track is available in 2 m and 2.5 m as standard. (Special sizes supplied on request). It is important to note that when installing pallet stations, the size of the pallet and loading configurations should be taken into account to ensure the track is located at the correct spacing. The single track 5044 is mainly to be fitted in the fore and aft positions in the vehicle with the twin track 5046 forming the structure between. For non-uniform loading patterns, due to other pallet sizes or positions of corrugations additional lengths of either 5044 or 5046 can be installed within a pallet station. STEEL CAPTIVE TRACK 5046 SINGLE Art. No.
Material
Treatment
Weight
A (mm)
5044
Steel
Zinc plated
5
1981
5044
Steel
Zinc plated
6,3
5090
Steel
Zinc plated
0,03 kg
B (mm)
38 x 50,8 = 1930,4 2489 48 x 50,8 = 2438,4 SECURING PLATE
C (mm)
D (mm)
F (mm)
H (mm)
J (mm)
L (mm)
M (m)
50,8
25,4
90
70
12
11,5
2,5
50,8
25,4
90
70
12
11,5
2,5
Weights in kgs. Sizes in mm.
steel caPtive track 5046 DOUBLE
This double steel captive track is specially suited for installation into containers as it can be welded into position. 105/180 mm of the lower part of the track is cut out to make it easier to put the beam into the rail. A 5mm hole is provided to mount a security plate, ensuring the beam remains situated in the tracks. In principle the track consists out of two single tracks 5044 with a connecting plated welded between the tracks. The track has a securing plate or beam stop ( art 5090) which makes it ‘more difficult’ for the unauthorized removal of the beams. The steel captive track is available in 2m and 2.5m as standard. (Special sizes supplied on request). It is important to note that when installing pallet stations, the size of the pallet and loading configurations should be taken into account to ensure the track is located at the correct spacing. The twin track 5046 is mainly forming the structure between the single track 5044 in which is mainly to be fitted in the front and rear positions in the vehicle. For non-uniform loading patterns, due to other pallet sizes or positions of corrugations additional lengths of either 5044 or 5046 can be installed within a pallet station.
STEEL CAPTIVE TRACK 5046 DOUBLE Art. No. Material Treatment
Weight
A (mm) B (mm)
C (mm)
D (mm) F (mm)
H (mm) J (mm)
L (mm) M (m) N (mm)
1981
50,8
25,4
90
70
12
11,5
2,5
170
50,8
25,4
90
70
12
11,5
2,5
170
5046
Steel
Zinc plated
10,8
5046
Steel
Zinc plated
15,5
5090
Steel
Zinc plated
0,03 kg
38 x 50,8 = 1930,4 2489 48 x 50,8 = 2438,4 SECURING PLATE
Weights in kgs. Sizes in mm.
For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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3. second deckinG systems - STEEL CAPTIVE TRACK 5044 SINGLE / 5046 doUbLE
steel caPtive track 5044
3.6
our Products meet strict industry standards
second deckinG system 5050 / 5052 Excellent system to use for transportation of foodstus and/or perishable goods (HACCP), due to the track profile which can eďŹƒciently and easily be cleaned (hygienic). The aluminium captive decking beams are adjustable in height per 25,4 mm.
second deckinG systems
DECKING BEAM 1841
3.7
Capacity Art. No.
For Internal width
A
B
Weight
Material
Treatment
Decking
Shoring
SWL : BS
1841
2380 - 2690
66
83
7,5
Aluminium
Non Anodized
1000
900
1:2
1841HD
2380 - 2690
66
83
9,1
Aluminium
Non Anodized
1350
1125
1:2
1842PS
PALLET SToPPER (Suitable for all beams) see page 3.5
Steel
Zinc plated
Weights in kgs. Sizes in mm. Capacity tested with load equal divided. SWL = Safe working load (capacity), bS = breaking strength
Art. No.
Description
A
B
C
Material
Treatment
1842LL
TRIGGER bAR
1016
900
100
Steel
Zinc plated
Sizes in mm.
The stated performance/load capacity can only be achieved when the sidewall material capability equals or exceeds the tracks. For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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SINGLE
Lightweight single track, easy to clean. Mounting height only12 mm. Suitable for beams 1841 and 1841HD and for endfittings 5012, 5013, 5014, 5018 and 5030. Mounting by riveting and or glueing. Other lengths on request. ALUMINIUM CAPTIVE TRACK 5050 SINGLE Art. No.
Length
Material
Treatment
Weight
A
B
C
D
E
G
H
I
K
5050
1960
Aluminium
Non Anodized
2,1
5
20
25,4
50,8
15
75
95
12
2,5
Weights per length and in kgs. Sizes in mm.
ALUMINIUM CAPTIVE TRACK 5052 DOUBLE
Lightweight double track, easy to clean. Mounting height only12 mm. Suitable for beams 1841 and 1841HD and for endfittings 5012, 5013, 5014, 5018 and 5030. Mounting by riveting and or glueing. Other lengths on request.
ALUMINIUM CAPTIVE TRACK 5052 DOUBLE Art. No. Length Material
5052
1960
Aluminium
Treatment
Weight
A
B
C
D
E
G
H
I
J
K
L
Non Anodized
4,0
5
20
25,4
50,8
15
75
170
12
39,5
2,5
91
Weights per length and in kgs. Sizes in mm.
For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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3. SECOND DECKING SYSTEMS - ALUMINIUM CAPTIVE TRACK 5050 SINGLE / 5052 double
ALUMINIUM CAPTIVE TRACK 5050
3.8
heiGht indicators For easy beam level PositioninG
excellent system to use For transPortation oF Perishable Goods. the track ProFile can eFFiciently and easily be cleaned (haccP)
beam level ‘micro’ adJustment with 21,5 mm Pitch micro adJustment maximizes load caPacity
esc system second deckinG system For closed boxes excellent low Friction slidinG action
several ways oF mountinG: rivets, Glue, screws
Full aluminium beam, hiGh saFety Factor, sure lockinG system. lockinG system tested over more then 10.000 cycles 3.02
haPPy to be oF service esc system second deckinG system For closed boxes Excellent system to use for transportation of foodstuffs and/or perishable goods (HACCP), due to the track profile which can efficiently and easily be cleaned (hygienic). The aluminum captive decking beams are adjustable in height per 21,5 mm. • Most safe system in the market. Locking system tested over more then 10.000 cycles • Excellent low friction sliding action • Beam level ‘Micro’ adjustment with 21,5 mm pitch • Micro adjustment maximizes load capacity • Height indicators for easy beam level positioning • Easy to clean track (HACCP) • Special height indicators on the track makes beam level positioning easy • Other track lengths and patron of pitches available on request. • Several ways of mounting: Rivets, Glue, Screws ESC SYSTEM 5064 / 5066 Position
5066
built on
5064
built on
Mounting
ESC SYSTEM 5067 / 5065 Track Position
Mounting
5067 Semi Recessed
5065 Semi Recessed
ESC SYSTEM 5060 Track Position
Mounting
5060 Full Recessed
For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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3. second deckinG systems - ESC SYSTEM
Track
3.10
committed 3. second deckinG systems - SECoNd dECKING SYSTEM 5066 / 5064
to transPort
3.11
second deckinG system 5066 / 5064 Excellent system to use for transportation of foodstuffs and/or perishable goods (HACCP), due to the track profile which can efficiently and easily be cleaned (hygienic). The aluminum captive decking beams are adjustable in height per 21,5 mm. • Most safe system in the market. Locking system tested over more then 10.000 cycles • Excellent low friction sliding action • Beam level ‘Micro’ adjustment with 21,5 mm pitch • Micro adjustment maximizes load capacity • Height indicators for easy beam level positioning • Easy to clean track (HACCP) • Special height indicators on the track makes beam level positioning easy • Other track lengths and patron of pitches available on request • Several ways of mounting: Rivets, Glue, Screws
DECKING BEAM 1843 Capacity Art. No.
For Internal width
A
B
Weight
Material
Treatment
Decking
Shoring
SWL : BS
1843
2410 - 2690
66
83
7,5
Aluminium
Non Anodized
1000
900
1:2
1843HD
2410 - 2690
66
83
9,1
Aluminium
Non Anodized
1350
1125
1:2
1842PS
PALLET SToPPER (Suitable for all beams) se page 3.5
Steel
Zinc plated
Weights in kgs. Sizes in mm. Capacity tested with load equal divided. SWL = Safe working load (capacity), bS = breaking strength
Art. No.
Description
A
B
C
Material
Treatment
1842-5060
TRIGGER bAR
1016
900
100
Steel
Zinc plated
Sizes in mm.
The stated performance/load capacity can only be achieved when the sidewall material capability equals or exceeds the tracks. For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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Lightweight single (5066) and double (5064) captive sliding track. Tracks to be installed vertically to side wall. The single track can also be installed horizontally which can be used then in combination with the turntable 5068 and 1843 beam as a stowing system without having to dismount the beam. In this case the beam is secured against lost or theft. Mounting by glue and or rivets. Other track lengths and patron of pitches available on request.
ALUMINIUM CAPTIVE TRACK 5066 SINGLE Art. No.
Length
Material
Treatment
Weight
A
B
C
D
5066
1990
Aluminium
Non Anodized
2,2
85
12
21,5
9
Weights in kgs. Sizes in mm.
ALUMINIUM CAPTIVE TRACK 5064 DOUBLE Art. No.
Length
Material
Treatment
Weight
A
B
C
D
5064
1990
Aluminium
Non Anodized
4,4
173
12
21,5
9
Weights in kgs. Sizes in mm.
Aluminum back plate with aluminum turning disc. Mounted by glue and screws. TURNTABLE 5068 Art. No.
Height
Width
Thickness
Weight
5068
130
130
12
0,5
Weights in kgs. Sizes in mm.
For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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3. second deckinG systems - ALUMINIUM SECoNd dECKING TRACK 5066 / 5064
aluminium second deckinG track 5066 / 5064
3.12
For your convenience
3. second deckinG systems - SECoNd dECKING SYSTEM 5067 / 5065
loadlok.com
3.13
second deckinG system 5067 / 5065 Excellent system to use for transportation of foodstuffs and/or perishable goods (HACCP), due to the track profile which can efficiently and easily be cleaned (hygienic). The aluminum captive decking beams are adjustable in height per 21,5 mm. • Most safe system in the market. Locking system tested over more then 10.000 cycles • Excellent low friction sliding action • Beam level ‘Micro’ adjustment with 21,5 mm pitch • Micro adjustment maximizes load capacity • Height indicators for easy beam level positioning • Easy to clean track (HACCP) • Special height indicators on the track makes beam level positioning easy • Other track lengths and patron of pitches available on request • Several ways of mounting: Rivets, Glue, Screws
DECKING BEAM 1843 Capacity Art. No.
For Internal width
A
B
Weight
Material
Treatment
Decking
Shoring
SWL : BS
1843
2410 - 2690
66
83
7,5
Aluminium
Non Anodized
1000
900
1:2
1843HD
2410 - 2690
66
83
9,1
Aluminium
Non Anodized
1350
1125
1:2
1842PS
PALLET SToPPER (Suitable for all beams) see page 3.5
Steel
Zinc plated
Weights in kgs. Sizes in mm. Capacity tested with load equal divided. SWL = Safe working load (capacity), bS = breaking strength
Art. No.
Description
A
B
C
Material
Treatment
1842-5060
TRIGGER bAR
1016
900
100
Steel
Zinc plated
Sizes in mm.
For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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Lightweight single (5067) and double (5065) captive sliding track. Tracks to be installed vertically to side wall. Mounting by glue and or rivets. Other track lengths and patron of pitches available on request.
ALUMINIUM CAPTIVE TRACK 5067 SINGLE Art. No.
Length
Material
Treatment
Weight
A
B
C
D
5067
1990
Aluminium
Non Anodized
1,9
90
12
21,5
9
Weights per length and in kgs. Sizes in mm.
ALUMINIUM CAPTIVE TRACK 5065 DOUBLE Art. No.
Length
Material
Treatment
Weight
A
B
C
D
5065
1990
Aluminium
Non Anodized
4,5
180
12
21,5
9
Weights per length and in kgs. Sizes in mm.
For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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3. SECOND DECKING SYSTEMS - ALUMINIUM SECOND DECKING TRACK 5067 / 5065
ALUMINIUM SECOND DECKING TRACK 5067 / 5065
3.14
there is always a solution
3. second deckinG systems - SECoNd dECKING SYSTEM 5066
For any carGo control challenGe
3.15
second deckinG system 5060 Excellent system to use for transportation of foodstuffs and/or perishable goods (HACCP), due to the track profile which can efficiently and easily be cleaned (hygienic). The aluminum captive decking beams are adjustable in height per 21,5 mm. • Most safe system in the market. Locking system tested over more then 10.000 cycles • Excellent low friction sliding action • Beam level ‘Micro’ adjustment with 21,5 mm pitch • Micro adjustment maximizes load capacity • Height indicators for easy beam level positioning • Easy to clean track (HACCP) • Special height indicators on the track makes beam level positioning easy • Other track lengths and patron of pitches available on request • Several ways of mounting: Rivets, Glue, Screws
DECKING BEAM 1843 Capacity Art. No.
For Internal width
A
B
Weight
Material
Treatment
Decking
Shoring
SWL : BS
1843
2410 - 2690
66
83
7,5
Aluminium
Non Anodized
1000
900
1:2
1843HD
2410 - 2690
66
83
9,1
Aluminium
Non Anodized
1350
1125
1:2
1842PS
PALLET SToPPER (Suitable for all beams) see page 3.5
Steel
Zinc plated
Weights in kgs. Sizes in mm. Capacity tested with load equal divided. SWL = Safe working load (capacity), bS = breaking strength
Art. No.
Description
A
B
C
Material
Treatment
1842-5060
TRIGGER bAR
1016
900
100
Steel
Zinc plated
Sizes in mm.
The stated performance/load capacity can only be achieved when the sidewall material capability equals or exceeds the tracks. For additional questions concerning this product or any of the other products published in this catalogue just call us. We are happy to be of service.
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DOUBLE
Lightweight double captive sliding track. Tracks to be installed vertically to side wall. Mounting by glue and or rivets. Other track lengths and patron of pitches available on request.
ALUMINIUM CAPTIVE TRACK 5060 DOUBLE Art. No.
Length
Material
Treatment
Weight
A
B
C
D
5060
1990
Aluminium
Non Anodized
3,1
136
12
21,5
9
5060
1600
Aluminium
Non Anodized
2.4
136
12
21.5
9
Weights per length and in kgs. Sizes in mm.
Art. No.
Sizes
Weight
Material
2160 End piece for 5066 Track
136 x 15 x 40
0,035
PA 6
Weights per length and in kgs. Sizes in mm.
NOTES
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3. SECOND DECKING SYSTEMS - ALUMINIUM SECOND DECKING TRACK 5060 DOUBLE
ALUMINIUM SECOND DECKING TRACK 5060
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Securing load on second deck To secure the palletized load on to the second deck we recommend to use Loadlok Cargo Lashing straps with a 1012 hook which fits perfect with the side beam profile.
dcs system second deckinG system For curtainsiders hiGh yield steel second deckinG Pillar with turn-lok system. turn-lok 3 in 1 action. 1) saFety release, 2) unlock, 3) oPen. the handle mechanism Parts reProduced in dacromet treated steel. this system stands For easy handlinG and durability. all ready several thousand times Proved its reability. available in 3 diFFerent lenGths dePendinG on Free loadinG heiGht eh between trailer Floor and main rooF beam.
beam storaGe Facility aFter use oF iF not used the deckinG beams can be easily and saFely stored between the Pillars usinG the beam storaGe Facility without needinG extra storaGe comPartments or boxes.
deckinG beam the aluminum deckinG beams can carry a load oF 960 kGs Per Pair when evenly distributed as shown in the loadinG scheme. both slidinG end Pieces are blocked automatically to Prevent load From shiFtinG when tackinG a curve.
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Plankholder the steel cliP on Plank holder 1853 can carry either wooden or aluminum side Planks. can be cliPPed in at every slot at the side oF the second deck slidinG Pillar.
Compact pillar socket The pillar socket can be welded on or bolted on side rave of chassis. For deck welded is advised. No curtain cut outs required. Pillar socket suitable of complete range of Turn-Lok curtainsider pillars.
side track steel side track between the Pillars with one slidinG end Piece. can be cliPPed into the side oF the Pillar at required heiGht.
cornerPost ProFiles. corner Post For weldinG on bulkhead and reardoor Posts.
Pillar troley the Pillar trolley can be easily adaPted to suit various track systems by chanGinG the runners.
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3. second deckinG systems - dCS SYSTEM
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3.19
dcs system second deckinG system For curtainsiders The most complete, patented and certified system available on the market. Can increase the capacity of a 13,6 mtr trailer to 66 Euro pallets. 33 on the trailerfloor and 33 on the Loadlok dCS second deck. Very strong and robust system. The system is very flexible and can be adapted to several load configurations. The decking and side beams can be dismounted easily and safely stored between the pillars using the beam storage facility without needing extra storage compartments or boxes. The pillars are equipped with the safe and secure, and in the mean time, the well knowed 3 in 1 action Turn-Lok system. A result of this the pillar socket is the same as for all Turn-Lok curtainsider pillars like the Economy and Standard version. The dCS system has achieved the TuV Nord certificate as a result of tests by a leading European body builder. The dCS second decking system for curtainsiders consists of: • Decking beams • Side beams • Sliding pillars • Corner profiles • Components for securing load on second deck
PALLET CAPACITY - REQUIRED SYSTEM COMPONENTS Vehicle size Load area
Europallets on floor and 2nd deck
Pillars
Cornet post tracks
Side traks
Decking beams
Short
Long
7200 x 2400
2 x 18
4
4
0
6
12
13200 x 2400
2 x 33
10
4
2
10
22
Sizes in mm.
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dcs second deckinG Pillar Turn-Lok 3 in 1 action. 1) Safety release, 2) Unlock, 3) open. The handle mechanism parts are produced in dacromet treated steel or stainless steel. This system stands for easy handling and durability. All ready several 10.000 times proved its reability. Available in 3 different lengths depending on free loading height EH between trailer oor and main roof beam.
Art. No.
EH
A
B
Weight
Material
Treatment
522002CSRDD03
2575 - 2700
2485
2355
34,2
High Yield Steel
KTL
522002CSRDD04
2725 - 2850
2635
2505
35,7
High Yield Steel
KTL
522002CSRDD05
2875 - 3000
2785
2655
37,3
High Yield Steel
KTL
Weights per length and in kgs. Sizes in mm.
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3. second deckinG systems - dCS SECoNd dECKING PILLAR
haPPy to be oF service
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3. second deckinG systems - SECOND DECKING PILLAR SOCKET / PILLAR TROLLEY 3.21
customers come First
second deckinG Pillar socket / Pillar trolley The pillar socket can be welded on side rave of chassis. For second deck welded is advised. No curtain cut outs required. Pillar socket suitable of complete range of Turn-Lok curtainsider pillars.
PILLAR TROLLEY The pillar trolley can be easily adapted to suit various heights and track systems by changing the runners
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about your carGo and your needs
dcs second deckinG beam / side tracks / corner ProFiles BEAM
The aluminum decking beams can carry a load of 960 kgs per pair when evenly distributed. both sliding end pieces are blocked automatically to prevent load from shifting when tacking a curve. When the decking beams are not in use, they can - like the tracks - be easily stored between the pillars. Art. No.
Length
Weight
Material
5103
2220 - 2546
14,5
Aluminium
Weights per length and in kgs. Sizes in mm.
SIDE TRACKS
Steel side track between the pillars with one sliding end piece. Can be clipped into the side of the pillar at required height. Art. No.
Weight
Material Treatment
510101 (short) 1045-1145
11,0
Steel
Zinc Plated
2205-2305
17,5
Steel
Zinc Plated
510102
Length
Weights per length and in kgs. Sizes in mm.
CORNER PROFILES
Corner post for welding on bulkhead and reardoor posts.
Art. No.
Position
Length
Weight
Material
Treatment
510501
bulkhead post
2200
6,9
Steel
Non
510502
Reardoor post
2200
6,9
Steel
Non
Weights per length and in kgs. Sizes in mm.
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3. second deckinG systems - dECKING bEAM / SIdE TRACK / CoRNERPoST PRoFILES
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