2010 Edition Quality Products for the LP Gas Industry REGULATORS PIPING VALVES PUMPS
R
INLET
METERS
MAX IN 250 PSI
R
T IG
HT E N
CONTROLS LV
4403
KEEP VENT SCREEN CLEAN R
VENT
HEATERS VAPORIZERS
We Feature RegO Products
CYLINDERS
FOREWARD LP-Gas Equipment, Inc. has been serving the propane industry since 1957. During this period, our industry has grown to become a vital part of today’s overall energy picture. From small beginnings and adapted technologies, we have matured into a very sophisticated field. We, at LP-Gas Equipment, Inc., are proud to be part of this growth which can only be measured by the success of our number one asset - you, our customer. Our function is to serve your needs by providing quality equipment and the specialized technical know-how to help you be successful in your marketplace. Through active involvement in current trends and progressive research into new products for future needs, we intend to build on our many years of experience and develop with you an even brighter tomorrow. We present this catalog to our customers as a working tool to aid in the selection and purchasing of the wide variety of equipment used in today’s propane industry. As reflected in the index, you will find related equipment grouped together and not necessarily grouped by product brand names. This should make it easier for you to match the exact part to your needs without searching back and forth from brand to brand. We have made every effort to include pictures with the various descriptions to help identify the parts. Due to the obvious limitations in constructing any catalog, there are many items that we handle that do not appear in the catalog. If you don’t see what you need, if you have questions about any of our products, their use, or their function, please give us a call. We will be happy to talk over any application needs you have.
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TERMS AND CONDITIONS OF SALE (A part of every sale made by vendor : LP-Gas Equipment, Inc.)
1. DELIVERIES. Insofar as possible, deliveries will be made as indicated. However, we reserve the right to make partial shipments unless otherwise instructed. Goods not shipped will be shipped as soon as possible and billed later. Unless otherwise indicated, vendor will select mode of delivery, and transportation company will be deemed the agent of the buyer. 2. CLAIMS. Claims for shortage, imperfect material, or adjustments for any cause, must be made within 30 days from the date of invoice. Claims for damage or loss in shipment must be handled directly with the transportation company. 3. RETURNS. The goods covered by our invoice will not be accepted for return without our written permission and are subject to a restocking charge. 4. PRICING. Prices of articles supplied hereunder are subject to revision without notice and invoicing will be at prices in effect at time of shipment. Prices are subject to correction for error. 5. PURCHASE ORDERS AND AGREEMENTS The vendor shall not be bound by any statement or promise made by any representative relative to this transaction which is embodied herein. All contracts and agreements are subject to the approval of an officer of LP-Gas Equipment, Inc. at its home office. Any terms or conditions of customer’s orders which are in addition to or inconsistent with the vendor’s terms and conditions shall not be binding on the vendor and shall not apply to this sale. 6. PAYMENT AND TITLE Terms of payment for materials and goods are net 30 days. In the event of failure to pay for materials or services performed within the terms of payment as stated on the invoice, a penalty charge shall be added to any amount in default together with all reasonable costs of collection, including attorney’s fees. The title and ownership and right of possession of the materials and goods listed shall remain in and shall not pass from the vendor until the purchase price and any interest due shall have been paid in full, and the installation of said equipment is subject to this condition. Should said property be damaged by fire, water, or any cause, before payment is completed, the buyer agrees to pay the vendor the value of such damage, and in the case of destruction thereof from any cause, the full value of said property.
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7. WARRANTIES Materials and goods purchased from LP-Gas Equipment are subject only to warranties and guarantees of the original manufacturer. Defect in material or workmanship will be corrected by repair or replacement F.O.B. factory. The vendor shall not be responsible for consequential damages or any further loss resulting from such defect. 8. LIABILITY The vendor shall not be liable for loss, damage, delay, or failure of delivery resulting from fire, strikes, riot, or civil commotion, inability to obtain material, casualties, delays in transportation, or any other causes beyond our control, nor liable for consequential damages from any cause whatsoever. Under no circumstances shall the vendor be responsible for loss of liquids or gas.
PROCEDURE FOR RETURN OF INCORRECT OR DEFECTIVE MATERIALS 1. Return freight must be prepaid. 2. Obtain permission before returning materials. To expedite handling, include the following information: a. Description of merchandise to be returned b. Reason for return c. Date of purchase and invoice number 3. If merchandise is in warranty, include the following information a. Serial and model number b. Description and date of failure c. Date of original installation and invoice number d. Date of replacement and invoice number 4. Items must be returned in first-class condition a. When there has been no error on the part of LP- Gas Equipment, Inc., returned items will be subject to a restocking charge b. For special orders or items not regularly stocked, authorization to return will be based on manufacturer’s policy c. Surplus materials will be subject to 25% restocking charge. Credit will be allowed on the basis of invoice charge or current prices, whichever is lower. 5. Materials claimed defective a. Will be accepted subject to inspection by manufacturer b. If in warranty and found to be defective, may be replaced on a “no charge” basis, or credit allowed at invoice price.
FREE DIRECT LINE SERVICE Our Commitment People connecting to people creates the solutions for the dayto-day success of your business. We are here to provide those solutions with the right products and the right answers. We don’t take this commitment for granted. We stock products that are fitted for our industry. And we back them up with product knowledge and support services aimed at your success. The propane industry is changing. Some think change is hard. We see change as opportunity. We look forward to a continued proactive role in creating a brighter future.
We’re as Close as Your Phone
CALL TOLL FREE Minnesota Out of State
800-652-9072 800-328-9222
(651) 646-1177 FAX (651) 646-1676 iii
SECTIONAL INDEX Regulators & Accessories Regulator Examples......................................1 Single Stage..................................................2 Twin Stage....................................................2 First Stage.....................................................2 Second Stage.................................................4 2 PSIG...........................................................4 Line Pressure.................................................5 Industrial Second Stage.................................5 Pounds to Pounds..........................................6 Industrial First Stage.....................................7 Regulator Relief Valves................................8 Automatic Changeover.................................8 Speciality RV................................................8 Pigtails..........................................................9 Brackets.........................................................9 Regulator Venting.......................................10 Tee Blocks...................................................11 Pressure Test Kits........................................11 Shutoff Valves Cylinder Valves..................................... 12-14 Multivalves........................................... 15-16 Globes and Angles......................................17 Hose End Valves.........................................18 Hose End Swivels.......................................18 Liquid Transfer Valves................................19 Needle Valves..............................................19 Multipurpose Valves...................................20 Ball Valves............................................ 20-22 Plugaroo Valves..........................................22 Bulk Storage Bulk Storage Plants............................... 23-26 Internal Valves...................................... 27-32 Loading Risers............................................33 Emergency Shut Off Valves.................. 34-36 Safety Relief Valves ........................................... 37-44 Relief Valve Caps........................................44 Excess Flow Valves.............................................. 45-48 Chek-Lok....................................................48 Filler & Check Valves......................................... 49-52 Adapters and Caps ACME Adapters.................................... 53-56 POL Adapters........................................ 57-58 Cylinder Connectors...................................58 Gauging Equipment Pressure Gauges..........................................59 Pressure Test Kits, Manometers............ 59-60 Float Gauges......................................... 61-65 Rotogages....................................................66 Fixed Liquid Level......................................67 Thermometers.............................................67 Meters Vapor Meters...............................................68 Neptune Liquid Meters......................... 69-71
Residential Controls Gas Valves............................................. 72-73 Electronic Modules.....................................74 Hot Surface Ignitors....................................74 Thermostats, Fan Limits.............................75 Thermocouples............................................76 Pilots & Accessories............................. 77-78 Test Equipment...........................................78 Orifices & Drills.................................................. 79-81 Service Equipment Flare Tools...................................................82 Leak Detector, Methanol, Pipe Dope..........83 Gloves, Chock Blocks.................................84 Paint...................................................... 85-86 Electrical Test Meters .............................................87 Signs and Decal ................................................. 88-90 Reels & Swivels ................................................. 91-93 Pumps, Compressors, Motors Corken................................................... 94-98 Blackmer............................................. 99-100 Strainers & Flex Connectors.....................101 Motors and Drives.....................................102 Pump Hook Up Kits..................................103 Dispensing Units............................... 104-105 Krug Products...........................................106 Cylinders and Accessories Storage Cabinets.......................................107 Cylinders........................................... 108-109 Tank Brackets............................................110 Cylinder Caps & Collars........................... 111 Bottle Wrench........................................... 111 Cylinder Dolly.......................................... 111 Pit Gauge, Lock Cap, Stamp Set...............112 Scales........................................................112 Vaporizers Direct Fired Vaporizers.............................113 Electric Vaporizers.............................114-115 Oil Separators............................................116 Propane/Air Mixers............................117-118 Pipe and Fittings ............................................119-125 Copper Tubing and Fittings ......................... 126-130 Corrugated Stainless Steel ........................... 131-132 Polyethylene Tubing . .................................... 133-136 Hose, Fittings, Quick Connectors ................ 137-142 Gas Lights................................................................143 Torches .......................................................... 144-145 Heating Equipment ADP Unit Heaters.....................................146 Empire Heaters.................................. 147-152 Fireplace Products............................. 153-156 General Information Line Sizing........................................ 157-160 Technical Data.................................. 161-164 Valve Kits......................................................... 165-175 Index ..................................................................176
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Regulators The LP Gas Regulator - Workhorse of the Industry The LP Gas regulator is called upon to deliver a very precise operating pressure to a load which can vary from pilot flow to wide open flow and at the same time compensate for extreme changes in tank supply pressure. In a properly sized propane system, this is accomplished consistently and automatically without user intervention or in most cases without user knowledge of the dynamics.
Amazing Indeed!
Some Examples of Regulator Systems Single Stage 11” W.C. Regulator
Single Stage Systems
Pounds to Pounds Systems
Pounds to pounds regulators are used extensively on industrial burners such as torches, tar kettles and crop dryers.
Single stage regulators may only be used on portable appliances and outdoor cooking appliances. No fixed piping systems.
Two Stage Systems Twin Stage Systems
Twin stage regulators incorporate the 1st stage and 2nd stage in one compact body. They are used for smaller systems with relatively short piping runs.
Two stage regulators are used where the storage is remote from the load. Two stage offers superior, uniform pressure control.
Twin Stage 11” W.C. Regulator
Second Stage 2 PSI Regulator
2 PSIG Systems 2 PSIG systems use three regulator stages which allows smaller, more compact piping in the building.
Line Pressure 11” W.C. Regulator
1
First Stage 10 PSI Regulator
Regulators Single Stage Regulators These compact regulators are designed for smaller outdoor applications. Single stage regulators may not be installed in fixed piping systems per NFPA 58.
Part Number
BTU/HR* Capacity
Inlet Connection
302V
125,000
1/4” FNPT
302V9LS
125,000
MPOL
LV2302A2
302V9LS
LV2302P
150,000
1/4” FNPT
Outlet Connection
Outlet Pressure
3/8” FNPT
11” W.C.
MPOL
* Propane capacity based on 25 PSIG inlet pressure and 9” W.C. delivery pressure.
LV2302A2
Twin Stage Regulators These compact regulators are designed for small domestic applications. Models available with 11” W.C. or 2 PSIG discharge pressures.
LV404B34V9
Part Number
BTU/HR* Capacity
Inlet Connection
Outlet Connection
LV404B34V9
450,000*
1/4” FNPT
LV404B39V9
450,000*
FPOL
LV404B46
525,000*
1/4” FNPT
LV404B9V9
525,000*
1/4” FNPT
1/2” FNPT
LV404Y9
800,000**
FPOL
1/2” FNPT
Outlet Pressure
1/2” FNPT 3/4” FNPT
11” W.C.
2 PSIG
* Propane capacity based on 25 PSIG inlet pressure and 9” W.C. delivery pressure. ** Propane capacity based on 25 PSIG inlet pressure and 1.5 PSIG delivery pressure.
LV404B39V9 and LV404Y9
Domestic First Stage Regulators These regulators are used for first stage regulation in two-stage bulk tank systems. They reduce container pressure to an intermediate pressure of 5 to 10 PSIG. Part Number
BTU/HR* Capacity
Inlet Connection
LV3403TR
1,500,000
1/4” FNPT
LV4403SR4 LV4403TR4 LV4403SR9 LV4403TR9
1/2” FNPT 2,500,000 FPOL
Outlet Connection
Outlet Pressure 10 PSIG 5 PSIG
1/2” FNPT
10 PSIG 5 PSIG 10 PSIG
* Propane capacity based on inlet pressure 20 PSIG higher than the set pressure and delivery pressure 20% lower than the setting.
LV4403TR9
LV3403TR
2
Regulators Regulator Capacity Charts - Twin Stage & First Stage The capacity of any given regulator drops drastically at reduced inlet pressures. The standard capacities listed on page 2 are only intended as a comparative guide and should not be used for final regulator selection. Use the following flow charts with particular attention to the lowest expected temperature and associated tank pressure.
DELIVERY PRESSURE Inches of Water Column
LV404B9V9 Twin Stage Regulator INITIAL SETTING
13 12 11 10 9
CFH/hr BTU/hr
EXAMPLE: The standard capacity for the LV4403TR9 regulator is listed at 2,500,000 BTU/HR. At around -12 OF, the tank pressure falls to approximately 15 PSIG.
150 PSI INLET 100 PSI INLET
Under these conditions, the LV4403TR9 capacity chart shows the delivery pressure dropping to approximately 8 PSIG with a flow of only 1,250,000. This capacity is 1/2 the standard capacity.
10 PSI INLET 25 PSI INLET
30 75,000
60
75 PSI INLET
90 120 150 180 210 240 270 225,000 375,000 525,000 675,000
DELIVERY PRESSURE PSIG
FLOW PROPANE
Note: Under heavy load conditions, the temperature of the gas in the storage tank will be considerably less than the ambient air temperature as the liquid boils to keep up with the demand. This reduces the available tank pressure even futher.
LV3403TR First Stage Regulator
12
INITIAL SETTING
11
150 PSIG INLET 100 PSIG INLET
10
50 PSIG INLET
9
CFH/hr BTU/hr
25 PSIG INLET
100 250,000
200 500,000
300 750,000
400 500 1,000,000 1,250,000
600 1,500,000
LOW TEMP = LOW TANK PRESSURE = LOW REGULATOR INLET PRESSURE
700 1,750,000
FLOW PROPANE
Vapor Pressure Of Propane
DELIVERY PRESSURE PSIG
LV4403TR9 First Stage Regulator 12 11 10 9 8 7
CFH/hr BTU/hr
150 PSI INLET 125 PSI INLET 100 PSI INLET
INITIAL SETTING
50 PSI INLET 25 PSI INLET
15 PSI INLET
100
200 300 400 500 600 700 800 900 1000 500,000 1,000,000 1,500,000 2,000,000 2,500,000 FLOW PROPANE
DELIVERY PRESSURE PSIG
1584M, X1584M Regulator
INITIAL SETTING
50 PSIG INLET 100 PSIG INLET 150 PSIG INLET
14 10 6 2
10 PSIG INLET
CFH/hr 500 BTU/hr 1,250,000
1000
25 PSIG INLET
1500 2000 3,750,000
2500 3000 3500 6,250,000 7,750,000
FLOW PROPANE
3
Temperature O F
Pressure PSIG
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120
1.3 5.5 10.7 16.7 23.5 31.3 40.8 51.6 63.3 77.1 92.5 109.3 128.1 149.3 172.3 197.3 225.0
Regulators Domestic Low Pressure Second Stage Regulators Designed to reduce first stage pressure of 5 to 20 PSIG down to burner pressure, normally 11” W.C. Part Number
BTU/HR* Capacity
LV3403B4
Inlet Connection
Outlet Connection
450,000
LV4403B4
1/2” FNPT
LV4403B4VO**
LV4403B66RA
1/2” FNPT
LV4403B46
935,000
LV4403B46R***
LV3403B4
Outlet Pressure
LV4403B66
11” W.C.
LV4403B66R***
3/4 FNPT
LV4403B66RA**** LV5503B4
1,000,000 1/2” FNPT
1,600,000
LV5503B6 LV5503B8
3/4” FNPT
3/4” FNPT
2,300,000
1” FNPT
* Propane capacity based on 10 PSIG inlet pressure and 9” W.C. delivery pressure. ** Vent located above outlet. *** Back Mount design. **** Right Angle design
LV4403B46R
LV5503B4
LV4403B4
2 PSIG Second Stage Regulators Designed to reduce first stage pressure of 10 PSIG down to 2 PSIG. A line pressure regulator is required downstream to reduce 2 PSIG to 11” W.C. Part Number LV4403Y4 LV4403Y46R**
LV4403Y4
143-80HP
BTU/HR* Capacity
Inlet Connection
Outlet Connection
750,000
1/2” FNPT
1/2” FNPT
750,000
1/2” FNPT
3/4” FNPT
LV5503Y6
1,210,000
3/4”FNPT
3/4”FNPT
LV5503Y8
1,210,000
3/4” FNPT
1” FNPT
143-80HP 1-1/4”
2,373,840
1-1/4”
1-1/4”
243-8 1-1/4”
3,165,120
1-1/4”
1-1/4”
243-8 1-1/2”
6,330,240
1-1/2”
1-1/2”
243-8 2”
6,330,000
2”
2”
243-12 1-1/2”
9,495,360
1-1/2”
1-1/2”
243-12 2”
11,077,920
2”
2”
121-8 2”
61,719,840
2”
2”
121-12 2”
77,545,440
2”
2”
* Propane capacity based on 10 PSIG inlet and 10% droop. ** Back Mount design.
4
Outlet Pressure
2 PSIG
243-8 2”
Regulators Line Pressure Regulators For 2 PSIG Systems Designed to reduce 2 PSIG line pressure down to 11” W.C. 1/2” & 3/4” sizes include a vent limiting device which allows them to be used indoors. 1-1/4” size cannot be fitted with vent limiter. Regulator must be mounted in the horizontal position when using the vent limiting device. Part Number
BTU / HR* Overall Capacity
BTU / HR** Per Appliance
Inlet Connection
Outlet Connection
Outlet Pressure
325-3
395,640
221,558
1/2” FNPT
1/2” FNPT
11” W.C.
325-5
870,408
474,760
3/4” FNPT
3/4” FNPT
11” W.C.
325-7
1,582,560
1,424,304
1-1/4” FNPT
1-1/4” FNPT
11” W.C.
325-3
* Propane capacity based on 1 PSIG pressure drop across regulator. ** Largest single appliance size for reasonable lockup and delivery pressure.
Industrial Second Stage Regulators Designed to reduce 10 PSIG line pressure down to 11” W.C. Other spring ranges available for special applications. Part Number
BTU / HR* Capacity
Inlet Connection
Outlet Connection
143-80 3/4”
1,614,211
3/4” FNPT
3/4” FNPT
143-80 1”
1,899,072
1” FNPT
1” FNPT
143-80 1-1/4”
2,848,608
1-1/4” FNPT
1-1/4” FNPT
243-8 1-1/4”
4,589,424
1-1/4” FNPT
1-1/4” FNPT
243-8 1-1/2”
11,077,920
1-1/2” FNPT
1-1/2” FNPT
243-8 2”
11,077,920
2” FNPT
2” FNPT
243-12 1-1/2”
12,976,922
1-1/2” FNPT
1-1/2” FNPT
243-12 2”
20,573,280
2” FNPT
2” FNPT
121-12 2”
80,710,560
2” FNPT
2” FNPT
Outlet Pressure
6 -14” W.C.
* Propane capacity based on 10 PSIG inlet pressure and 11” W.C. delivery pressure.
243-8 243-12
5
143-80
121-12
Regulators A Word About High Pressure Regulators Downstream Overpressure Protection Unlike their Domestic First Stage cousins, the High Pressure Pounds to Pounds regulators do not offer built-in overpressure protection for downstream equipment. These regulators normally operate with high inlet pressures and have relatively large orifice sizes. These regulators do not have built-in full capacity relief devices. When installing High Pressure Pounds to Pounds regulators, care must be taken to protect downstream equipment from damage should the High Pressure regulator fail. If for instance a regulator seat should fail, uncontrolled inlet pressure will be allowed into the downstream piping. An external pressure relief valve installed downstream from these regulators is often required for adequate system protection. See Vapor Relief Valve Section
High Pressure Pounds To Pounds Regulators Designed to reduce tank pressure down to between 3 and 100 PSIG. Ideal for a variety of pounds to pounds applications. The 597 series is suitable for liquid or vapor service. Part Number
BTU / HR** Capacity
597FA
500,000
597FB
820,000
597FC
1,000,000
597FD
1,250,000
In & Out Connection
Outlet Pressure 3 - 15 PSIG
1/4” FNPT
10 - 25 PSIG 20 - 45 PSIG 40 - 100 PSIG
** Propane capacity based on inlet pressure 20 PSIG higher and delivery pressure 20% lower than set pressure.
597 Series
High Temp/High Pressure Pounds To Pounds Regulators X1580 series regulators have special construction for high temp LP Gas service such as crop drying, heat treating or asphalt mixing. Designed to reduce tank pressure down to between 3 and 125 PSIG. Ideal for a variety of pounds to pounds applications. Part Number
X1580 Series
BTU / HR** Capacity
X1584MN
7,000,000
X1584ML
7,500,000
X1586MN
11,000,000
X1586ML
12,000,000
X1588MN
11,000,000
In & Out Connection 1/2” NPT
3/4” NPT 1” NPT
Outlet Pressure 3 - 30 PSIG 25 - 50 PSIG 3 - 30 PSIG 25 - 50 PSIG 3 - 30 PSIG
** Propane capacity based on inlet pressure 20 PSIG higher and delivery pressure 20% lower than set pressure.
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Regulators Industrial First Stage Regulators Designed to reduce tank pressure down to between 5 and 20 PSIG. These regulators are used for the first cut from tank or vaporizer in multi million BTU applications. Other spring ranges and flow capacities available to meet specific needs. These regulators do not provide overpressure protection for the downstream equipment. An external pressure relief valve installed downstream from these regulators is often required for adequate system protection. See Vapor Relief Valves Section
1580 Series
Part Number
BTU / HR* Capacity 15 PSI In
BTU / HR* Capacity 50 PSI In
1584MN
3,500,000
7,000,000
1584ML
----
7,500,000
1584MH
----
8,000,000
45 - 125 PSI
1586MN
7,500,000
11,000,000
3 - 30 PSIG
1586ML
----
12,000,000
1586MH
----
14,000,000
45 - 125 PSIG
1588MN
7,500,000
11,000,000
3 - 30 PSIG
1588ML
----
12,000,000
1588MH
----
14,000,000
627/7710
5,222,448
17,560,086
1” FNPT
10 - 20 PSIG
630-78
9,495,360
25,320,960
2” FNPT
8 - 20 PSIG
99-513 7/8” or.
12,343,968
53,807,040
2” FNPT
5 - 15 PSIG
99-504 1-1/8” or.
20,573,280
90,205,920
2” FNPT
5-15 PSIG
In & Out Connection
Outlet Pressure 3 - 30 PSIG
1/2” FNPT
3/4” FNPT
1” FNPT
25 - 50 PSIG
25 - 50 PSIG
25 - 50 PSIG 45 - 125 PSIG
* Propane capacity. Rated capacites vary greatly with differing inlet pressures. The 15 PSIG values are offered for selection of the proper regulator in cold weather, reduced tank pressure situations.
99-504
630-78
7
627/7710
Regulators Vapor Relief Valves Designed to provide overpressure protection after high pressure regulators per requirements of NFPA 58. Proper selection of the relief device requires that the failure flow rate of the high pressure regulator be known. Other spring ranges and flow capacities available to meet specific needs.
3139-10
Part Number
Spring Range
Size
CFH Flow Propane at 20 PSIG
Pipeaway Adapter
3139-18
18 PSIG (fixed)
1/4” MNPT
1357
3139-10 3/8” FNPT
289H-43
10 - 20 PSIG
1” FNPT
20,096
Use 1” pipe
289H Typical external relief installation 3139-18
Automatic Changeover Regulators Designed for two cylinder applications. Provides automatic changeover from “service” to “reserve” cylinder. Part Number 7525B34 7525B4 5755B4*
7525B34
BTU / HR** Capacity 400,000 500,000
Inlet Connection
Outlet Connection
Service Indicator
Outlet Pressure
1/4” Inverted Flare
1/2” FNPT
Integral
11” W.C.
* Includes pigtails and mounting bracket. ** Propane capacity based on 25 PSIG inlet pressure and 9” W.C. delivery pressure.
7525B4
Specialty RV Regulators Smaller, compact twin-stage and automatic changeover regulators mainly for RV applications. Part Number
BTU / HR* Capacity
Inlet Connection
Outlet Connection
Outlet Pressure
299-00
160,000
1/4” FNPT
3/8” FNPT
11” W.C.
254-00
130,000
1/4” Inv Flare
3/8” FNPT
11” W.C.
* Propane capacity based on 25 PSIG inlet pressure and 9” W.C. delivery pressure.
299-00
254-00
8
Regulator Accessories Pigtails/Hogtails Copper pigtails with brass connectors provide an effective method of connecting regulators to storage tank outlet valves. 912 Pigtails are 1/4” O.D. copper
Part Number 1/4” Tube Connections
MPOL X MPOL
1/4” Inverted Flare X MPOL
1/4” MNPT X MPOL
1/2” MNPT X MPOL
3/8” Tube
Approximate Length
7/8” Hex Short Nipple
1 1/8” Hex Long Nipple
7/8” Hex Short Nipple
5”
----
----
913PS05
12”
912PS12
----
913PS12
20”
912PS20
912PA20
913PS20
30”
912PS30
----
913PS30
36”
912PS36
912PA36
913PS36
48”
912PS48
912PA48
913PS48
20”
912FS20
912FA20
----
30”
912FS30
----
----
36”
912FS36
----
----
5”
----
----
913JS05
12”
912JS12
----
913JS12
20”
912JS20
----
913JS20
36”
912JS36
----
----
12”
----
----
913LS12
913 Hogtails are 3/8” O.D. copper
913PS12
912JS12
912FS20
Regulator Brackets Specially designed to mount RegO regulators where a bracket is required. Part Number
Material
2503-22
Cadmium Plated Steel
2503-19
Aluminum
2302-31
For Use With Regulator 2302 Series / LV404B34 / LV3403B4 / LV3403TR LV404B9 Series, LV5503 Series LV4403 Series
2503-19
2503-22
2302-31
9
Regulator Accessories Regulator Vent Piping
DO NOT USE THE RUBBER SUPPRESSOR FOR VENTS OVER 1/4�
The vent line must be as large as the vent opening on the regulator. The termination must be protected from the elements and insects.
For Indoor Venting
TERMINATE WITH A VENT SCREEN
Use the appropriate size standard pipe and terminate the run outdoors with a vent screen. Do not use PVC indoors. 3/4� NPT
For Outdoor Venting
Use either the appropriate size pipe or the equivalent size UL651 SCH 40 Rigid PVC Conduit and terminate the run with a vent screen.
4403-30 Screen
Y602-9 Screen
UL 651 SCH 40 Rigid PVC Conduit
uit
Cond C V P rical L 651) t c e l le E gs (U Samp nd Fittin Locally a hase Purc
Pipe and fittings are nonmetallic PVC. They are resistant to sunlight and are UL Listed for exposed or outdoor usage. Lightweight and easy cement joint installation.
Remote Regulator Venting Examples Outdoors Use Steel Pipe or UL 651 PVC
Indoors Use Steel Pipe and Fittings
Regulator vent discharge must be remote from building openings, air intakes & ignition sources.
Regulators installed inside buildings must be vented to the outdoors.
Screen
Refer to NFPA 58 for Point of Discharge requirements.
10
Screen
Regulator Accessories Multiple Cylinder Manifolds Use with suitable pigtails to connect multiple cylinders together. Ideal for loads that require more than one cylinder to be in service at a time. Part Number 1350E 1350R 1450E
1350E
1450R
Inlet Connections
Outlet Connection
FPOL
MPOL
1/4” Inverted Flare
1/4” MNPT
Disc Check No Yes No
1450R
Yes
Pressure Test Equipment
APTK TEST KIT ACCESS VALVE
Leak Testing Made Simple ♦ Permanantly installed access valve with automatic shutoff and
First Stage Regulator with Access Valve
dust cap eliminates breaking into the system. ♦ Flexible hose with 90 degree knurled swivel adapter provides hand tight hookup even in tight quarters. ♦ 15 PSI pressure gauge for accurate pressure test. ♦ Bleed valve to reduce system pressure before testing. Low Pressure Test Kit For checking low pressure systems. Gauge has dual 35” w.c. & 20 oz. scales. Includes 3 ft. flexible hose with belled end
2434A
High Pressure Gauge Adapter For checking high pressure systems. MPOL X FPOL with 300# pressure gauge and bleeder.
19062 1/8” NPT
Access valves include caps with resilient seat for gas tight seal. Low Pressure Manometer Kit For checking low pressure systems. 16” w.c. magnetic flex manometer, 3 ft. hose, green dye & tubing adapters.
1212 KIT
2962
11
19063 1/4” NPT
Cylinder Valves Cylinder Valves - Small Cylinders With OPD These OPD valves are designated for very specific dip tube lengths as shown in the table. Check the “D.T.” data stamped on the cylinder to determine the correct dip tube length required.
Part Number
Dip Tube Length With Deflector
80-9890
3.0”
80-8107
4.0”
80-8109
4.8”
80-8110
6.5”
Service Connection Container Connection
Type
3/4” MNGT
Type I
Description
1-5/16” M ACME and FPOL
Pressure Relief Valve Setting
375 PSIG
Accessories ACME Dust Cap
907-12 Order Separately
80-8107
Type I QCC ACME Adapters CGA 791 Standard
G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow. Use for appliances up to 70,000 BTU/HR. G-1855-A03 Green Handle for larger appliances Thermally sensitive. Built-in excess flow. Use for appliances 71,000 - 200,000 BTU/HR.
G-1855-A02
ME-519-25H Red Handle w/1/4” Hose Barb Thermally sensitive. Built-in excess flow. Use for appliances 71,000 - 400,000 BTU/HR. QCC Cap
ME-519-25H Fill Adapter QCC X FPOL
Male QCC Adapter QCC X 1/4”FNPT
907-12
ME393-1
7193T-10
Fill Adapter QCC X 1/4” MNPT
7193U-10
Type II Quick Connect Adapters CGA 810 Standard Regulator Connector M Quick Conn X 1/4” MNPT
5LPA-8C
Fill Adapter M Quick Conn X FPOL
5LPA
12
Cylinder Valves Heavy Duty Cylinder Valve - Vapor Service This heavy duty cylinder valve is designed for vapor withdrawal of DOT cylinders up to 100 lbs. propane capacity. Part Number
Container Connection
Service Connection
Pressure Relief Valve Setting
Dip Tube Length With Deflector
9103D11.6
3/4” MNGT
FPOL
375 PSIG
11.6”
9103D11.6
Cylinder Valve for RV - Vapor Service Designed for vapor withdrawal service on permanantly mounted RV tanks. Valve has a large capacity relief set at 312 PSIG. Part Number
Container Connection
Service Connection
Pressure Relief Valve Setting
Flow Capacity SCFM/Air
9106CO
3/4” MNGT
FPOL
312 PSIG
645
9106CO
Cylinder Valves - Liquid Withdrawal Designed for liquid withdrawal service in industrial applications on cylinders up to 100 lbs. propane capacity. Part Number 9107K8A 8556
Container Connection 3/4” MNGT
Liquid Service Connection
Vapor Service Connection
Dip Tube Length With Deflector
Liquid Withdrawal Tube Length
Liquid LP-Gas Closing Flow
CGA 555
None
11.6
44”
1.7 GPM
CGA 555
FPOL
None
44”
2.3 GPM
CGA 555 Outlet for Liquid Service
12982 Liquid Outlet Adapter CGA 555 X 1/4” MNPT
Pressure Relief Valve Setting 375 PSIG
CGA 555 Outlet for Liquid Service
Female POL Outlet for Vapor Service
970 Vapor Outlet Adapter MPOL X 1/4” MNPT
8556
9107K8A
13
Cylinder Valves Cylinder Valves - Vapor Service - No Relief Choose either Standard or MultiBonnet versions. Valves have no integral relief valve and may only be used on containers that have an independent pressure relief valve. Part Number 9101C1 9101D11.1 9101R1 9101R11.1
Bonnet Style
Container Connection
Standard Bonnet
MultiBonnet
Dip Tube Length With Deflector
Service Connection
None
Standard 3/4” MNGT
11.1”
FPOL
None
MultiBonnet
11.1”
9101C1
9101R1
9101H5
9101Y5H
Service Valves for Motor Fuel - EFV - No Relief Designed specifically for vapor or liquid withdrawal service on ASME motor fuel containers. Part Number
Container Connection
901C5
FPOL
9101H5 9101H6
Service Connection
3/4” MNGT
3/8” SAE Flare 60O Angle 3/8” SAE Flare
9101Y5H
Liquid Tube Connection
Liquid LP-Gas Closing Flow 2.6 GPM
None
3.6 GPM
1/4” NPT
2.6 GPM
None
3.6 GPM
Service Valves for DOT Forklift Cylinders Designed specifically for vapor or liquid withdrawal service on DOT forklift containers. Part Number 9101P5H 9101P6
Container Connection 3/4” MNGT
Service Connection 3/8 MNPT
Liquid Tube Connection
Liquid LP-Gas Closing Flow
None
2.6 GPM
1/4” NPT
1.5 GPM
Accessory Lift Truck Check Connectors
7141F
7141M
7141M-3R Flat Gasket
9101P6 9101P5H
14
7513-25 Oring
Multivalves Multivalves For DOT & ASME - Vapor Service Designed for vapor withdrawal service from ASME and DOT containers. They allow on-site cylinder filling without interrupting gas service. Part Number
Bonnet Style
8555D11.6
Standard
8555R11.6
MultiBonnet
6532R12.0
MultiBonnet
6533R11.7
MultiBonnet
6542R12.0
MultiBonnet
6543R11.1
MultiBonnet
Container Connection
Service Connection
Filling Connection
Dip Tube Length With Deflector
Max* Container Size
Container Type
Pressure Relief Valve Setting
11.6”
200 lbs.
DOT
375 PSIG
12.0”
43 sq. ft.
ASME
250 PSIG
11.7”
420 lbs.
DOT
375 PSIG
12.0”
53 sq. ft.
ASME
250 PSIG
11.1”
420 lbs.
DOT
375 PSIG
3/4” MNGT FPOL
1-3/4” Male Acme
1” MNGT
* DOT valves have relief settings of 375 PSIG. Max container capacity is based on propane capacity. ASME valves have relief settings of 250 PSIG. Max container capacity is based on outside surface area.
Multivalve For DOT - Liquid Service Designed for liquid withdrawal service from DOT containers up to 100 lbs. propane capacity. It allows onsite cylinder filling into the vapor space without interrupting gas service. Part Number 8555DL11.6
Bonnet Style
Container Connection
Service Connection
Filling Connection
Dip Tube Length With Deflector
Liquid Withdrawal Tube Length
Liquid LP-Gas Closing Flow
Pressure Relief Valve Setting
Standard
3/4” MNGT
CGA 555
1-3/4” Male Acme
11.6”
44”
1.7 GPM
375 PSIG
Large Capacity Relief
CGA 555 Outlet for Liquid Service
Female POL Outlet for Vapor Service
6543R11.1 8555DL11.6
8555D11.6
15
Multivalves Multivalves For ASME Single Opening Containers These Multivalves are designed for use in single opening ASME containers equipped with a 2-1/2” MNPT riser for either underground or aboveground service. Two models are offered. Select the model with the correct relief valve size to match the required flow rate for the container being serviced.
Part Number
Container Connection
Service Connection
Filling Connection
G8475RV 2-1/2” FNPT
FPOL
1-3/4” Male ACME
G8475RW
Vapor Equalizing 1-1/4” Male ACME With 4200 CFH EFV
Float Gauge Opening
Dip Tube Length
Pressure Relief Valve Setting
*Max Container Size 83 sq .ft. Aboveground
Fits “JUNIOR” Size
30”
250 PSIG
276 sq. ft. Underground 192 sq. ft. Aboveground 639 sq .ft. Underground
* Tank size reference: A 500 gallon tank has 98 sq. ft. surface area. A 1000 gallon tank has 174 sq. ft. surface area.
G8475RW
Multivalves For Vapor Withdrawal These Multivalves provide vapor service for ASME containers in a compact design with multi-function components.
Part Number 8593AR16.0 7556R12.0
Container Connection 1-1/2” MNPT
Service Connection
FPOL
Filling Connection
Vapor Equalizing
1-3/4” Male ACME
1-1/4” Male ACME With 4200 CFH EFV
3/4” MNGT
None
7556
16
Dip Tube Length 30” 12.0”
8593
Shutoffs Heavy Duty Globe And Angle Valves RegO Globe and Angle bodies are made from rugged ductile iron. Spring loaded teflon packing provides exceptional leakfree service. Positive shutoff is provided by the synthetic rubber swivel style seat disc. All the valves incorporate a plugged 1/4” FNPT boss on the downstream side of the body for attaching either a hydrostatic relief or a vent valve.
Globe
Angle
Inlet and Outlet Connection
A7505AP
A7506AP
A7507AP
Part Number
Propane Flow (GPM) at 1 PSIG Pressure Drop Globe
Angle
3/4” FNPT
12.0
17.7
A7508AP
1” FNPT
17.8
22.0
A7509BP
A7510BP
1-1/4” FNPT
36.5
54.0
A7511AP
A7512AP
1-1/2” FNPT
43.0
55.5
A7511FP
-----
1-1/2” Flanged
46.0
-----
A7513AP
A7514AP
2” FNPT
75.0
88.5
A7513FP
A7514FP
2” Flanged
78.0
133.0
A7517AP
A7518AP
3” FNPT
A7517FP
A7518FP
3” Flanged
197.0
303.0
A7507AP
A7518AP A7509BP
Compact Globe And Angle Valves Lighter pattern valve with flange seal stem packing. Valves incorporate a plugged 1/4” FNPT boss on the downstream side of the body for attaching either a hydrostatic relief or a vent valve. Part Number Globe
Angle
7704P
7704LP
A7704P
A7704LP
7705P
7706P
A7705P
A7706P
Inlet and Outlet Connection 1/2” FNPT
3/4” FNPT
Bonnet Material Brass
7705P
7706P
Steel Brass Steel
Quick Acting Valves Designed to provide instant shut-off and fast opening. Vent valve included on downstream side of the body. Locking handle on “L” series valves prevents accidental opening of valve. Part Number 7554SAV 7554LAV 7554SV 7554LV
Inlet and Outlet Connection 1/2” FNPT
3/4” FNPT
A7707L
1” FNPT (Straight)
A7708L
1” FNPT (Angle)
Locking Handle No Yes No Yes Yes
7554SV
17
7554LV
A7708L
Shutoffs Quick Acting Minimum Loss Hose-End Valves Instant shutoff and fast opening with the valve seat located in the bottom of the extended ACME connector. Thumb latch on handle prevents accidental opening. Spring loaded chevron packing gives superior leak free service. Part Number
Inlet Connection
Outlet Connection
Flow at 1 PSIG Drop
A7797A
1” FNPT
1-3/4” F ACME
16.0 GPM
PRESS
Spring-loaded Thumb Button Opens Latch
A7797A
Minimum Loss Valve Seat Handle Pivots to Full Open Position A7797A in Bobtail Delivery Application
Hose-End Swivels Rugged leak free design allows complete 360O rotation of hose end valves for easy connections to fillers. Especially helpful with stiff hoses in the cold of winter.
Typical Swivel Application
ME850SS-6 3/4” Swivel ME850SS-8 1” Swivel
Quick Acting Cylinder Charging Valves
Cylinder Filling Connectors 7193D-10 POL
Brass body with compact design for cylinder charging. Part Number
Inlet Connection
Outlet Connection
7901T
1/4” FNPT
1/4” FNPT
7901TA
3/8” FNPT
3/8” FNPT
7901TB 7901TC
1/2” FNPT
7193L-10A Lift Truck 7193U-10 QCC
1/4” FNPT 1/2” FNPT
7193T-10 FPOL X QCC 7901TB
18
12982 & 5760A FPOL X F Liquid
Shutoffs Liquid Transfer Valves Primarily used in conjunction with ChekLok adapters to transfer liquid from bulk storage tanks through the tank mounted ChekLok excess flow valves. 1/4” side tap provided for hydrostatic relief valve. Part Number
Bonnet Material
7550P
Brass
A7550P
Steel
7550PX
Brass
A7550PX
Steel
7551P
Brass
A7551P
Steel
Inlet Connection
Outlet Connection
Liquid LP-Gas Closing Flow
7550P
None 3/4” FNPT 3/4” MNPT
16.0 GPM
1/2” FNPT
None
New Style ChekLok
Old Style ChekLok
7590U-10
7572C-14A
The old style ChekLok valves are obsolete. Use new style.
7590U - 3/4” Tank Connection 7591U - 1 1/4” Tank Connection
Liquid Transfer Diagram
Needle Valves Used for accurate throttling in torch and small burner applications and pressure gauge valves. Part Number
Inlet Connection
Outlet Connection
1224WA
1/4” MNPT
1/4” MNPT
25NVBR
1/4” FNPT
1/4” FNPT
NV108-4
1/4” MNPT
1/4” FNPT
1316WA
9/16” -18 LH
1/4” MNPT
1318WA
1/4” MNPT
9/16” -18 LH
1316WA
Hotplate Valve Porcelain handle gas cock with hood orifice. Part Number
25NVBR
314
Inlet
Outlet
1/8” MNPT
Hood Orifice
NV108-4 CCC 52-1065
19
Shutoffs Multipurpose Valves With Filler Connection Designed specifically for use as a manual filler for anhydrous ammonia applicator containers. Manual valve must be fully open and back seated for the excess flow to be effective. Part Number
Inlet Connection
A8016DP A8018DP
1-1/4” MNPT
Outlet Connection None 1” FNPT
A8016DP
Liquid LP-Gas Closing Flow
Filling Connection
44 GPM
1-3/4” M ACME
50 GPM
Multipurpose Valves Liquid Withdrawal Designed specifically for liquid withdrawal for LP Gas and anhydrous ammonia containers. Part Number
Inlet Connection
A8017DP A8017DLP A8017DH*
1-1/4” MNPT
Outlet Connection
Liquid LP-Gas Closing Flow
1” FNPT
55 GPM
3/4” FNPT
49 GPM
1” FNPT
A8020D
A8018DP
49 GPM 78 GPM
A8017DP A8020D
* A8017DH has special back pressure check valve in the shutoff seat which allows trapped product in the downstream piping to return to the storage tank.
Apollo Bronze Ball Valves Bronze, threaded 600 W.O.G. ball valves. Both series feature RPTFE seats and stem seals, adjustable packing glands and blow-out-proof stem seal design. Part Number
Inlet And Outlet Connection
Length Through Valve “C”
Standard Port
Full Port
80-101-01
77-101-01
1/4” FNPT
80-102-01
77-102-01
3/8” FNPT
80-103-01
77-103-01
1/2” FNPT
2.25”
80-104-01
77-104-01
3/4” FNPT
3.00”
3.12”
80-105-01
77-105-01
1” FNPT
3.37”
3.62”
80-106-01
77-106-01
1-1/4” FNPT
4.00”
4.25”
80-107-01
77-107-01
1-1/2” FNPT
4.37”
4.75”
80-108-01
77-108-01
2” FNPT
4.68”
5.37”
80-109-01
77-109-01
2-1/2” FNPT
6.50”
6.50”
80-100-01
-----
3” FNPT
6.75”
-----
80 Series
80 Series
77 Series
2.06”
2.25”
20
C
77 Series
Shutoffs Red Cap Gas Ball Valves The R602 and R602S gas ball valves are designed specifically for gas service. They incorporate forged brass bodies for additional strength, hard chrome plated balls, teflon seats and Dacromet treated handles. AGA Certification The R602 & R602S valves have been tested to comply with the AGA 3.88 standard. This standard covers manually operated gas valves for use in House Piping Systems. Pressures up to 5 PSIG. The R602 & R602S valves have been AGA certified tested to ANSI Z.21-15 standard. This standard covers manually operated gas valves for use as Appliance Shutoffs. Pressure at 1/2 PSIG. UL Listings The R602 & R602S (1/2” & 3/4” sizes only) are UL listed under YRPV.MH15525. This category covers manual gas shut-off valves intended for use in lines conveying fuel gas. Maximum working pressure 200 PSIG.
Red Cap Pipe X Pipe Ball Valves Part Number
Max Rating AGA
Standard
With Side Tap
Inlet and Outlet Connection
R602 3/8
-----
3/8”
2 PSIG
R602 1/2
R602S 1/2
1/2”
2 PSIG
R602 3/4
R602S 3/4
3/4”
2 PSIG
R602
R602S
Red Cap Flare X Flare Ball Valves Part Number
Max Rating AGA
Standard
With Side Tap
Inlet and Outlet Connection
R602 FF 66
R602S FF 66
3/8”
2 PSIG
R602 FF 88
R602S FF 88
1/2”
2 PSIG
R602 FF 1010
-----
5/8”
2 PSIG
R602FF
Red Cap Flare X Pipe Ball Valves Part Number
R602FM
Outlet Pipe Connection
Max Rating AGA
Flare X MNPT
Flare X FNPT
Inlet Flare Connection
R602 FM 68
R602 FP 68
3/8”
1/2”
2 PSIG
R602 FM 88
R602 FP 88
1/2”
1/2”
2 PSIG
-----
R602 FP 1012
5/8”
3/4”
2 PSIG
R602FP
21
Shutoffs Three Way Mixing Ball Valves Mixing valves are side entry valves in relation to the plane of ball rotation. As such, they only require a 90O rotation of the handle to change discharge ports. Both discharge ports are open between handle positions.
70-604-01
70-601-01 1/4” Bronze Side Entry 70-604-01 3/4” Bronze Side Entry Bronze, threaded, 400 W.O.G. Sizes through 2” available by special order
Typical Three Way Applications Dispensing systems Isolating meter flow from cylinder flow
To Cyl. Fill
Cylinder purging Cycling between purge and discharge
To Bulk Fill From Pump
Plugaroo Combination Plug and Check Valves 175# working pressure plug valves with integral check. Well suited for mixer installations. Available in FNPT or 125# flanged versions.
Part Number
Inlet and Outlet Connection
End To End
173 2”
2” Screwed
6 1/2”
173 3”
3” Screwed
8 1/4”
173 4”
4” Screwed
9 3/4”
175 2”
2” Flanged
7”
175 3”
3” Flanged
8”
175 4”
4” Flanged
9”
175 6”
6” Flanged
10”
173 2”
175 Cutaway Open Position
22
Closed Position
Bulk Storage Plants Typical Bulk Plant The graphic shows the layout of a typical propane bulk plant. The main functions of storage, transport fill and bobtail loading are depicted. Although each existing bulk plant is unique in their physical layouts, the basic installations are all similar in providing the functions described. The components on the following pages of this catalog make up the basis for a complete operative bulk plant.
Major Components Key 1 2 3 4 5 6 7 8 9 10 11 12
23
Description 3” Internal Valve 2” Internal Valve 1-1/4” Internal Valve Back Check Excess Flow Valve Emergency Shutoff 3” Angle Valve 1-1/4” Angle Valve 3-1/4” MAcme w/Cap 2-1/4” MAcme w/Cap 1-1/4” Globe Valve 2” Globe Valve
Key 13 14 15 16 17 18 19 20 21 22 23
Description 2-1/4” FAcme w/Plug 3-1/4” FAcme w/Plug 3” Pump 2” Bypass Hydrostatic Relief Pressure Gauge 3” Strainer Thermometer Float Gauge Pressure Gauge Relief Valve w/Stack
Transport Riser 10 8 9
22
14
5
12
Pumpset
13
17
11
6
Bobtail Loading Riser
5
2
18
4 1
21 20
19
5
3" Liquid 1-1/4" Vapor
23
6
3
15 3" Liquid
6
16
7
Bulk Storage Plants Large Container Mounting Large propane storage containers must be mounted on concrete piers. Typical mounting is depicted. Steel supports may only be 6” high unless fireproofed. The pier footing must be below frost line. A 4 foot height from grade to the bottom of the tank is desirable to facilitate tank valves, piping and especially pump suction elevation. A 3/4” sheet of expansion material is placed between the tank and the concrete both as a cushion for irregularities and as an isolation for corrosion protection.
Expansion Material Detail
Tank
Expansion Material 3/4” X 15” X 5ft. (2 pieces per pier)
Concrete
Expansion Material
Underground Tank Mounting
Underground tank installations require anchorage with a concrete footing of sufficient weight to prevent flotation. A typical anchorage system is shown. Components sized per tank size. Call for details. Anchor Eye
Turnbuckle
Wire Rope
Thimble
24
Crosby Clip
Large Container Connections Connections for Containers over 4000 Gallons The container connection requirements as specified in NFPA 58 for containers over 4000 gallons water capacity are listed below. The “spirit” of the requirements is to provide remote closure and automatic (fire) closure AT THE CONTAINER CONNECTIONS. The requirements are effective July 1, 2011.
Permissible Options for Connections After Year 2001 Installations
Before Year 2001 Installations
Vapor Inlet
Option A or Option B or Option C
No requirement
Vapor Outlet
Option B or Option C
No requirement
Liquid Inlet
Option D or Option E
Option D or Option E or Option F or Option G
Option E
Option E or Option H
Service
Liquid Outlet
Connection Illustrations Option C
Option B
Option A
Positive Shutoff & Check Valve
Positive Shutoff & Excess Flow Valve
Internal Valve
OR
Excess Flow Valve & API 607 Ball Valve
Option F (liquid in) and Option H (liquid out)
Option E
Internal Valve
OR
Excess Flow Valve & API 607 Ball Valve
Positive Shutoff & Excess Valve & Emergency Shutoff
25
Option D
Positive Shutoff & Check Valve
Option G
Positive Shutoff & Excess Flow Valve & Check Valve
Plant Closure Systems Pneumatic Control Pneumatic remote closure is the preferred method for internal valve actuation. The pneumatic actuator attaches directly to the internal valve body and strokes the valve open and closed. This arrangement offers several distinct advantages:
• The tank valves remain normally closed
and are only opened during transfer operations. • The pneumatic controls can be installed at any convenient location. • The emergency shut off valves at the loading and unloading risers can be incorporated into the plant pneumatic system. • The plant operator actuates only one control from a central, convenient location.
Cable Control For plants with basic systems such as a single storage tank, remote closure can be accomplished readily with cabling. The internal valves are controlled separately from the emergency valves on the risers. Possible cabling arrangements are depicted below.
Emergency Valve Control
A single emergency shutoff valve with remote closure controlled by a taut wire cable. Pulling the cable anywhere along its length will trigger the valve release mechanism.
Internal Valve Control
Two internal valves with remote closure controlled by a single taut wire cable. Pulling the cable anywhere along its length will trigger both valve release latches.
26
Internal Valves Internal Valve Overview Internal valves are used primarily in the openings of storage tanks. With their normally closed design and shutoff seat internal to the storage tank, these valves provide a very safe primary shutoff at the container opening. The valves are supplied with a handle for manual operation. Accessories allow them to be actuated manually, by cable or with air.
Valve Operation
The handle does not open the main seat of the valve. The handle only lifts the pilot stem allowing product to bleed downstream of the main seat. After the pressure equalizes across the main seat, the valve spring opens the valve fully. A pressure drop in the downstream piping, such as in a pipe breakage, causes the higher inlet pressure to close the main seat. Rapid Bleed
Valve Fully Closed Inlet pressure and the closing spring provides “bubble-tight” closure.
Slow Bleed
Full Flow
Rapid Bleed The handle is moved to the mid-point position providing rapid bleed past the partially open pilot seat.
Valve Fully Open After pressure equalization, the handle is moved to the full open position and the excess flow spring holds the main valve wide open.
Excess Flow Closed A large pressure drop across the valve moves the main seat to the closed position. A slow bleed occurs through the fully open pilot seat.
Internal Valve Installation Note Internal Valves should be installed in half couplings. Full couplings, standpipes and standard size pipelines create undue restriction to the flow around the valve seat. Premature excess flow closure and extreme pressure drops will occur when installed in other than half couplings.
Valve in Full Coupling
Valve in Half Coupling
Valve in Standpipe or Pipeline
When installing Internal Valves in standpipes or pipelines, follow these recommended configurations closely to avoid problems.
B
Recommended Configuration A Pipe Size
B Reducer
C Length
A3209 Series (1-1/4” MNPT)
2”
2” X 1-1/4”
8”
A3212 Series (2” MNPT)
3”
3” X 2”
12”
A3213 Series (3” MNPT)
5”
5” X 3”
14”
Valve
27
A
C
Internal Valves 1-1/4” Threaded Internal Valves Designed for use as the main valve on small capacity pumping systems, the vapor equalizing opening on bobtail trucks or on inline installations. Closing Flow
Part Number
Inlet Connection
Outlet Connection
A3209D050 A3209D080 A3209DT050
1-1/4” MNPT
1-1/4” FNPT
A3209DT080
LP-Gas
NH3
50 GPM
45 GPM
80 GPM
72 GPM
65 GPM
45 GPM
80 GPM
72 GPM
Accessories Thermal Latch
Pneumatic Actuator
A3209TL
A3209PA or A3209PAF (1/4” FNPT)
A3209D050 1.5”
A3209TL
A3209D050 with A3209PAF
4”
2.9”
A3209DT050
A3209D050 with A3209TL
A3209PA
1-1/4” Application Examples A3209D used on Liquid Feed to Pump (cable or pneumatic actuation)
A3209D with Pneumatic Actuator used on Vapor Return of Bobtail
28
Internal Valves 2” & 3” Threaded Internal Valves Designed for liquid withdrawal and vapor equalizing on bobtail trucks, transports and stationary storage tanks. Valves may be operated manually or pneumatically.
Part Number (Standard Valves)
Part Number (“T” Body Valves)
A3212R105
A3212RT105
A3212R175
A3212RT175
A3212R250
Inlet Connection MNPT
Outlet Connection FNPT
Closing Flow (GPM) Half Coupling
Closing Flow (GPM) Full Coupling
LP-Gas
NH3
LP-Gas
NH3
105
95
65
59
175
158
100
90
A3212RT250
250
225
130
117
A3213R150
A3213RT150
150
135
125
113
A3213R200
A3213RT200
200
180
160
144
300
270
250
225
400
360
325
293
A3213R300
A3213RT300
A3213R400
A3213RT400
2”
3”
A3212R
2”
3”
A3213T
Accessories Rotary Pneumatic Actuator
Pneumatic Actuator
Thermal Latch
A3213PA (3/8” FNPT)
A3213TL
A3212RA
A3213RA
A3213R with A3213RA Rotary Actuator
A3213TL A3213PA A3212R in Tank Coupling
29
Internal Valves 3” Flanged Internal Valves Designed for liquid withdrawal on bobtail trucks and transports. Valves may be operated manually or pneumatically. Part Number Single Flange
Double Flange
Operating Lever Position
A3217AR160
A3217DAR160
Right Side
A3217AL160
A3217DAL160
Left Side
A3217AR210
A3217DAR210
Right Side
A3217AL210
A3217DAL210
Left Side
A3217AR260
A3217DAR260
Right Side
A3217AL260
A3217DAL260
Left Side
A3217AR410
A3217DAR410
Right Side
A3217AL410
A3217DAL410
Left Side
Inlet Connection
3” 300# ANSI RF Modified Flange
Outlet Connection
3” 300# ANSI RF Flange
Closing Flow (GPM) LP-Gas
NH3
160
145
210
190
260
236
400
372
Pneumatic Actuator A3217ARPA A3217ALPA A3217ARPA A3217ALPA A3217ARPA A3217ALPA A3217ARPA A3217ALPA
Typical Mounting
A3217 Single Flange
A3200L
A3217DAL Double Flange
A3217 with A3217FPA
A3217AL Left Hand
A3217FPA
30
A3217AR Right Hand
Internal Valves 4” Flanged Internal Valves Designed for liquid withdrawal on transports or large storage tanks. Valves may be operated manually or pneumatically.
Part Number A3219FA400L
A3219FA600L
Inlet Connection
Outlet Connection
4” 300# ANSI RF Modified Flange
4” 300# ANSI RF Flange
Closing Flow (GPM) LP-Gas
NH3
400
360
600
Pneumatic Actuator
Remote Thermal Release
A3219FPA
A3219RT
540
A3219FA600L with 4” Transport Pump A3219FA600L
A3219FA600L with A3219FPA Pneumatic Operator
A3219FPA Pneumatic Operator
A3219RT Providing Remote Diagonal Closure with Fusible Element
A3219RT Remote Thermal Release
31
Internal Valves Flomatic Pressure Actuated Internal Valves Designed for liquid withdrawal on bobtail trucks and transports. Valves are fully automatic opening and closing with pump discharge pressure. Accessories (Included With Flomatic) Inlet Connection
Outlet Connection
A7883FK
3” 300# ANSI RF Modified Flange
3” 300# ANSI RF Flange
A7884FK
4” 300# ANSI RF Modified Flange
4” 300# ANSI RF Flange
Part Number
Filter
3-Way Valve
A7884-201
A7853A
Pneumatic Actuator
A7853PA
A7883FK
A7853PA
A7884-201 A7853A Flomatic Valve Closed
Flomatic Valve Open
32
Loading And Unloading Risers Loading and unloading risers incorporate heavy steel frame and legs to protect plant piping in the event of a pull-away. Forged steel pipe couplings are welded in the vertical plane to accept plant and discharge piping. Discharge nipples as illustrated below are recommended to provide extended leverage to ensure a reliable shear point. Units come completely welded and ready to set in place.
2 Hole Riser
3 Hole Riser
Fitted with 3”, 2” or 1-1/4” Couplings
Fitted with 3”, 2” or 1-1/4” Couplings
Bobtail Loading Riser
Transport Unloading Riser
Vapor Return
Vapor Return Fill
Fill
Back Check
Emergency Shutoff
Emergency Shutoffs
33
Emergency Shutoff Valves Emergency Shutoff Valves For installation in liquid and vapor transfer lines at bulk plants to provide for quick shutoff in the event of accidental pullaway, line breakage or hose rupture. Valves may be opened and closed by use of the operating lever, by remote cable control or by means of a pneumatic actuator. All arrangements incorporate a fusible element for fire emergency shutoff. Part Number
In & Out Connection
LP-Gas Liquid Flow Capacity (GPM)
6010
1-1/4” FNPT
259
6016
2” FNPT
711
6024
3” FNPT
1325
Pneumatic Shutdown
Pneumatic Open/Close
6016-60D
6016-60C
6016 with 6016-60C
6016
6010 with 6016-60D
Pull-Away Valves Provides pull-away protection for transfer operations. Stops gas escape from both upstream and downstream lines in the event of a pull-away. Inlet and Outlet Connections
Length Of Valve
LP-Gas Flow at 10 PSIG Differential
3/4” FNPT
3-7/8”
16 GPM
A2141A8
1” FNPT
4-9/16”
30 GPM
A2141A10
1-1/4” FNPT
5-5/8”
75 GPM
A2141A16
2” FNPT
14-5/16”
350 GPM
Part Number A2141A6L
A2141A6L
A2141A8 Typical Bulk Fill Pull-Away
Typical Dispenser Pull-Away
34
Emergency Shutoff Accessories Sight Flow Indicators Allows bulk plant operators to visually inspect liquid flow conditions. Integral swing check prevents reverse flow and product loss if the hose fails during a loading operation. Inlet And Outlet Connections
Length Through Valve
A7794
2” FNPT
5-3/4”
A7796
3” FNPT
7-3/8”
Part Number
A7796
Valve Cabling Accessories Stainless steel cable and accessories for remote control of internal valves and emergency shutoff valves. 7606RM-1
1/16” SS Cable
7606RM-18
1/8” SS Cable
7605-73
1/16” Cable Sleeve
7605-74
1/8” Cable Sleeve
7605-74 Sleeve
7605-75 1/8” Crosby Clip
212 Degree Fusible Link
Pipe Clamps & Eyebolts Part Number B3198H-1-1/4
Fits Over Pipe Size 1-1/4”
B3198H-2
2”
B3198H-3
3”
B3198H-2
EYE-06-3
35
Matching Eyebolt EYE-06-3 3/8” X 3” EYE-08-4 1/2” X 4”
Pneumatic Accessories Pneumatic Tubing Accessories Pneumatic control of internal valves and emergency shutoff valves.
Post Mounted Discharge Assembly
Rack Mounted Charging Assembly
Diaphragm Actuated Control Valves Control valves are diaphragm actuated for leak-free reliable service.
Nitrogen Regulator Charging Valve
Latching Valve
To System
3-way Valve
125T Charging Valve Charging valves are spring return with “push to charge” action.
1464X4 Union Tee 1924-01-1FF Nylon Tubing
125A Latching Valve Latching valves are pilot actuated, latched open with system pressure.
1469X4X4 Union Elbow 1468X4X4 1/4” MNPT Adapter
1462X4 Union
222P-4-2 Adapts 1/4” FNPT To 1/8” MNPT
36
125V 3-way Valve 3-way valves have plunger detents which hold the valve in the On or Off position until the operator manually moves the plunger.
Relief Valves Relief Valves For Transports And Delivery Trucks
A8434-11B
Designed for use as a primary relief valve in transports and delivery trucks with 2” and 3” NPT couplings. Low profile design. Flow Capacity SCFM/Air Part Number
Start To Discharge Pressure
A8434N
265 PSIG
A8434G
250 PSIG
A8436N
265 PSIG
A8436G
250 PSIG
UL
ASME 3659
3700
3456 9839
10210
9598
Suitable For Tanks With Surface Area Up To:
Protective Cap (Included)
175 Sq. Ft.
A8434-11B
602 Sq. Ft.
A8436-11B
A8434G A8434 & A8436 Wrenches
Bobtail Application
Wrench Number
A
B
A8434-40
1-3/8”
3-5/16”
A8436-40
2’
5”
Octagonal Wrenching Flats
Relief Valves For DOT Forklift Cylinders Designed for use as a primary relief valve on forklift cylinders. Part Number
Start To Discharge Setting
Container Connection
Protective Cap
8545AK
375 PSIG
3/4” MNPT
See Diagrams
Cap for Relief 3100-54
Deflectors 45 Elbow
90O Elbow
7545-14A
7545-12
O
Deflection Elbows 7545-14A
8545AK
7545-12
8545AK
Caps for Deflection Elbows 9103-54
7545-40
37
7545-12
8545AK 7545-14A Typical Lift Truck Relief Valve Installation
Relief Valves Relief Valves For Motor Fuel Containers Designed for use as a primary relief valve on smaller ASME and DOT fuel containers.
Part Number
Container Type
8544G 8543G 8544T
250 PSIG ASME 312 PSIG
8543T 8544K
Start To Discharge Setting
DOT/ASME
375 PSIG
8543G in 420 lb. Cylinder
Container Connection (MNPT)
Flow Capacity SCFM/Air UL
ASME
Protective Cap (Included)
1”
1020
936
7544-41
7545-40
7544-11A
1-1/4”
1465
1400
7543-40C
----
7543-10
1”
1282
1158
7544-41
7545-40
7544-11A
1-1/4”
1990
1731
7543-40C
----
7543-10
1”
1545
----
7544-41
7545-40
7544-11A
8544G in Motor Fuel Tank
Protective Plug (Optional)
Pipeaway Adapter (MNPT)
7543-10
8544G 7545-40
Relief Valves For ASME Storage Tanks Designed for use as a primary relief valve in ASME storage tanks. Low profile design reduces chance of external damage or sheering. The 7534G has 3” MNPT external threads for attachment of vent stacks. The accessory 7534-20 pipeaway adapter has a break-off groove to prevent damage to the relief valve from external sheer on the vent stack. Start To Discharge Pressure
Flow Capacity SCFM/Air
Suitable For Tanks With Surface Area Up To:
Protective Cap*
1806
80 Sq. Ft.
7583-40X
2620
2565
113 Sq. Ft.
8684-40
1-1/4” MNPT
4385
4035
212 Sq. Ft.
7585-40X
2” MNPT
11675
10442
708 Sq. Ft.
7534-40
Container Connection
UL
ASME
7583G
3/4” MNPT
1980
8684G
1” MNPT
Part Number
8685G
250 PSIG
7534G * See the relief valve cap page for additional cap options. **3” FNPT Outlet Connection.
Pipeaway Adapter -----
7534-20**
8684G Installed
8684G
38
7534G
Relief Valves External Relief Valves For Propane ASME Storage Tanks Designed for use as a primary relief valve in ASME storage tanks. All the working components of these relief valves are outside the container connection, so the valve must be protected from physical damage. The accessory pipeaway adapters have a break-off groove to prevent damage to the relief valve from external sheer on the vent stack.
UL
ASME
Suitable For Tanks With Surface Area Up To:
3/4” MNPT
2060
----
85 Sq. Ft.
1” MNPT
3340
----
154 Sq. Ft.
1-1/4” MNPT
4130
----
200 Sq. Ft.
1-1/4” MNPT
5770
----
300 Sq. Ft.
3135-54
3135-10
2” FNPT
3133G
1-1/2” MNPT
6080
----
320 Sq. Ft.
3133-54
3133-10
2” FNPT
A3149G
2-1/2” MNPT
10390
9153
613 Sq. Ft.
3149-40
Integral
3” FNPT
Part Number
Start To Discharge Pressure
3131G W3132G 3132G 3135G
250 PSIG
Flow Capacity SCFM/Air
Container Connection
3131G
Protective Cap
Pipeaway Adapter Part Number
Size
3131-54
3131-10
1” FNPT
3132-10
1-1/4” FNPT
3132-10
1-1/4” FNPT
3132-54
3135G
A3149G
3135-10
External Relief Valves For NH3 ASME Storage Tanks Primarily for use on NH3 stationary storage tanks, these relief valves provide maximum safety with minimum product loss. All the working components of these relief valves are outside the container connection, so the valve must be protected from physical damage.
Part Number
Start To Discharge Pressure
AA3126L250 AA3130UA250
250 PSIG
AA3135UA250 AA3130UA265 AA3135UA265
265 PSIG
Container Connection
Flow Capacity SCFM/ Air
Suitable For Tanks With Surface Area Up To:
Protective Cap
Part Number
Size
Pipeaway Adapter
UL
ASME
1/2” MNPT
277
----
23 Sq. Ft.
7545-40
AA3126-10
1/2” MNPT
3/4” MNPT
2045
1838
249 Sq. Ft.
AA3130-40P
AA3131-10
1 “ FNPT
1-1/4” MNPT
6430
5080
1010 Sq. Ft.
AA3135-40P
AA3135-10
2” FNPT
3/4” MNPT
2125
1912
261 Sq. Ft.
AA3130-40P
AA3131-10
1 “ FNPT
1-1/4” MNPT
6615
5370
1045 Sq. Ft.
AA3135-40P
AA3135-10
2” FNPT
AA3135UA250
AA3130UA250
39
AA3131-10
Relief Valves DuoPort Pressure Relief Manifolds Designed especially for use as a primary relief device on smaller stationary storage containers with 2” NPT threaded couplings. These manifolds allow servicing or replacement of either of the two relief valves without evacuating the container or loss of service. The operating lever selectively closes off the entrance port to the relief valve being removed while the remaining valve provides protection for the container and its contents. The rating of each manifold is based on actual flow through the manifold and a single pressure relief valve, taking friction loss into account. It is not merely the rating of the relief valve alone.
Part Number
Container Connection
8542G AA8542UA250
Application LP-Gas
2” MNPT
AA8542UA265
Start To Discharge Pressure
Part Number
Quantity
Inlet Connection
3135MG
250 PSIG
NH3
Pipeaway Adapters
Flow Capacity SCFM/Air* UL
3135-10
5250 (1)
Relief Valve Included
2
265 PSIG
AA3135UA250
1-1/4” MNPT
AA3135UA265
AA3135-10
5865 (1) 5975 (1)
* Flow rating based on number of reliefs shown in parenthesis ().
MultiPort Pressure Relief Manifolds Designed especially for use as a primary relief device on large stationary pressurized storage containers with flanged openings. These manifolds incorporate an additional relief valve, not included in the flow rating, allowing for servicing or replacement of any one of the relief valves without evacuating the container. The handwheel on the manifold selectively closes off the entrance port of the relief valve being removed while the remaining relief valves provide protection for the container and its contents. All manifold flow ratings are based on flow through the relief valves after one has been removed for service or replacement. Order Studs Separately Part Number
Size
7560-55
3/4” X 4-1/2”
7560-56
3/4” X 3-1/2”
Part Number A8563G A8564G
Container Flange Connection
3” 300#
AA8573G A8573G A8574G
For Use With
For Connection To:
All RegO MultiPorts
Application
Weld Neck Flange Mount
8
Std Tank Pad Mount
Start To Discharge Pressure
Relief Valve Included Quantity
Part Number
3
A3149MG
4
A3149MG
LP or NH3
NH3
Number Required
250 PSIG
4” 300# LP or NH3
AA3135MUA250
3
A3149MG 4
A3149MG
* Flow rating based on number of reliefs shown in parenthesis ().
40
Inlet Connection
Pipeaway Adapters
2-1/2” MNPT
Integral 3” FNPT
1-1/4” MNPT
AA3135-10
2-1/2” MNPT
Integral 3” FNPT
Flow Capacity SCFM/Air* UL
ASME
18,500 (2)
16,292 (2)
27,750 (3)
24,438 (3)
11,400 (2)
-----
18,500 (2)
16,292 (2)
27,750 (3)
24,438 (3)
Relief Valves 4” Flanged Pressure Relief Valves Exchange Service Only These valves are commonly found on older large storage tanks. The valve is “sandwiched” between a flange welded in the tank and a retaining flange on top of the valve which is tapped 4” FNPT to accept the vent stacks.
New MBF-A 4” Relief
3/4” X 4-1/2” Studs
4” Relief Stack # 90011294 4” Composition Weather Gasket
Tank Pad
# 90011270 3” Modified Flex Sealing Gasket
250# Set Pressure 15452 SCFM Typical Mounting Reconditioned 4” Relief Exchange Only (no longer manufactured)
Relief Valve Sizing for Common Large ASME Tanks The relief valves used for protection on ASME storage containers have a minimum required flow rate determined by the outside surface area of the container. The following chart lists the common large ASME storage containers and their associated required relief flow rates. When selecting relief valves for a particular tank, make sure the flow rate on the relief valve equals or exceeds the rquired flow from the chart. Tank Gallons
Tank I.D. Inches
O.A.L
Outside Surface Area sq. ft.
Required Flow SCFM/AIR
Tank Gallons
Tank I.D. Inches
O.A.L
Outside Surface Area sq. ft.
Required Flow SCFM/AIR
2,000
46
23’ 10-3/8”
306
5,856
35,000
130 1/4”
54’ 0”
1,865
25,786
3,000
46
35’ 5-3/8”
441
7,907
40,000
130 1/4”
61’ 2-1/2”
2,114
28,577
4,000
65
24’ 11-1/2”
431
7,759
45,000
130 1/4”
68’ 5”
2,363
31,309
5,000
65
31’ 4-1/2”
543
9,371
50,000
130 1/4”
75’ 7-1/2”
2,612
33,999
6,000
72.4
30’ 8-1/4”
590
10,030
55,000
130 1/4”
82’ 10”
2,861
36,625
8,000
72.4
38’ 11-1/4”
748
12,207
60,000
130 1/4”
90’ 0-1/2”
3,110
39,219
10,000
93-11/16
29’ 9-7/8”
741
12,099
65,000
130 1/4”
97’ 3”
3,359
41,775
12,000
93-11/16
37’ 2-3/8”
924
14,479
70,000
130 1/4”
104’ 5-1/2”
3,607
44,288
15,000
93-11/16
44’ 6-3/4”
1,106
16,795
75,000
130 1/4”
111’ 8”
3,856
46,780
18,000
108
41’ 5”
1,186
17,796
80,000
130 1/4”
118’ 10-1/2”
4,105
49,243
30,000
108
65’ 9-1/2”
1,884
26,602
85,000
130 1/4”
126’ 1”
4,354
51,679
30,000
130
46’ 9-1/2”
1,616
22,926
90,000
130 1/4”
133’ 3-1/2”
4,603
54,091
41
Relief Valves Relief Valve Sizing for Common Domestic ASME Tanks The relief valves used for protection on ASME storage containers have a minimum required flow rate determined by the outside surface area of the container. The following chart lists the common domestic ASME storage containers, their required relief flow rates and their associated relief valves. Tank Gallons
Outside Surface Area sq. ft.
Required Flow SCFM/AIR
Standard Relief Valve
Relief Valve Pipe Size
Relief UL Flow Rate SCFM/AIR
120
39
1078
150
48
1286
250
62
1580
7583G
3/4”
1980
325
79
1930
500
98
2300
8684G
1”
2620
1000
174
3684
8685G
1-1/4”
4385
Typical Tank Data Plate
Rate of Discharge for LP-Gas Pressure Relief Valves Used on ASME Containers Minimum required rate of discharge in cubic feet per minute of air for relief valves to be used on containers other than those constructed in accordance with Interstate Commerce Commission specification. Surface Area Sq. Ft.
Flow Rate CFM Air
Surface Area Sq. Ft.
Flow Rate CFM Air
Surface Area Sq. Ft.
Flow Rate CFM Air
Surface Area Sq. Ft.
Flow Rate CFM Air
Surface Area Sq. Ft.
Flow Rate CFM Air
Surface Area Sq. Ft.
Flow Rate CFM Air
Surface Area Sq. Ft.
Flow Rate CFM Air
20 or less
626
85
2050
150
3260
230
4630
360
6690
850
13540
1500
21570
25
751
90
2150
155
3350
240
4800
370
6840
900
14190
1550
22160
30
872
95
2240
160
3440
250
4960
380
7000
950
14830
1600
22740
35
990
100
2340
165
3530
260
5130
390
7150
1000
15470
1650
23320
40
1100
105
2440
170
3620
270
5290
400
7300
1050
16100
1700
2390
45
1220
110
2530
175
3700
280
5450
450
8040
1100
16720
1750
24470
50
1330
115
2630
180
3790
290
5610
500
8760
1150
17350
1800
25050
55
1430
120
2720
185
3880
300
5760
550
9470
1200
17960
1850
25620
60
1540
125
2810
190
3960
310
5920
600
10170
1250
18570
1900
26180
65
1640
130
2900
195
4050
320
6080
650
10860
1300
19180
1950
26750
70
1750
135
2990
200
4130
330
6230
700
11550
1350
19780
2000
27310
75
1850
140
3080
210
4300
340
6390
750
12220
1400
20380
80
1950
145
3170
220
4470
350
6540
800
12880
1450
20980
From NFPA Pamphlet #58.
Surface area = Total outside surface area of container in square feet. Flow Rate CFM Air = Required flow capacity in cubic feet per minute of air at standard conditions, 60OF and atmospheric pressure (14.7 psia).
42
Relief Valves Brass Hydrostatic Relief Valves Designed especially for the protection of piping and shutoff valves where there is the possibility of trapping LP-Gas. They may be installed in pipelines and hoses located between shutoff valves or in the side boss of RegO shutoff valves. Part Number
Inlet Connection
Start To Discharge Pressure
3127G
250 PSIG
3127H
275 PSIG
3127J
350 PSIG
3127K
375 PSIG
3127L
1/4” MNPT
Protective Cap
9103-54 or 7545-40
400 PSIG
3125-40P
3127T
312 PSIG
3127U
450 PSIG
9103-54 or 7545-40
Inlet Connection
Protective Cap
3129G
250 PSIG
3129J
350 PSIG
3129-40P Cap
3129K
400 PSIG
3125L
Start To Discharge Pressure
Part Number
1/2” MNPT
or
375 PSIG
3129L
400 PSIG
3129U
450 PSIG
Pipeaway Adapter Part Number
3129-10
7545-40 as a Plug
Size
1/2” FNPT
The 3125L is a compact design for cramped space installations.
Typical Installation
Pipeaway 3127
Stainless Steel Hydrostatic Relief Valves Designed especially for the protection of piping and shutoff valves where there is the possibility of trapping liquid. They may be installed in pipelines and hoses located between shutoff valves or in the side boss of RegO shutoff valves. Part Number
Inlet Connection
SS8001G
SS8001J
SS8001L SS8021L SS8001U SS8021U
Protective Cap
250 PSIG
SS8021G
SS8021J
Start To Discharge Pressure
350 PSIG 1/4” MNPT
8001-54 400 PSIG
450 PSIG
Pipeaway Threads
Part Number
-----
SS8002G
1/4” NPSM
SS8022G
-----
SS8002J
1/4” NPSM
SS8022J
-----
SS8002L
1/4” NPSM
SS8022L
-----
SS8002U
1/4” NPSM
SS8022U
Inlet Connection
Start To Discharge Pressure
Protective Cap
-----
250 PSIG
3/8” FNPT -----
350 PSIG 1/2” MNPT
8022-54 400 PSIG
450 PSIG
Pipeaway Threads
3/8” FNPT ----3/8” FNPT ----3/8” FNPT
SS8001 and SS8002 bodies have no discharge threads. SS8001
SS8021 and SS8022 bodies have discharge threads.
43
SS8021
Relief Valve Caps Caps For Internal Relief Valves on Domestic Tanks Yellow closure caps
1-1/4” Relief 1000 Gal Tanks
Caps For External Relief Valves Cap Part No
Relief OD
3125-40P
5/8”
3125 1/4” NPT
8001-54
3/4”
SS8001 1/4” NPT
9103-54
7/8”
3127 1/4” NPT
8022-54
1”
3129 1/2” NPT
3131-54
1-3/4”
3131 3/4” NPT
3132-54
2-11/32”
3132 1-1/4” NPT
3135-54
2-3/4”
3135 1-1/4” NPT
3133-54
3-1/8”
3133 1-1/2” NPT
7545-40
This cap fits directly over the forklift relief valve.
8545AK 8545AK
Can be used as a plug on 3129 1/2” NPT
Flip Top Weather Caps
Used On
85
1/2” and 3/4” Valves
85A
3/4” thru 1-1/4” Valves
7545-40
3100-54
Shower Cap Style Part No
These caps fit over the deflection elbow threaded into the relief valve. 9103-54
SS8002 1/2” NPT
1-1/8”
3132-54 Cap on 8685G
Caps For Forklift Relief Valves
Used On RegO #
3129-40P
3131-54 Cap on 8684G
1-1/4” Relief 1000 Gal Tanks
3131-54 Cap on 7583G
3/4” Relief Small Tanks
7585-40X Cap on 8685G
1” Relief 500 Gal Tanks
8684-40 Cap on 8684G
3/4” Relief Small Tanks
7583-40 Cap on 7583G
1” Relief 500 Gal Tanks
Caps with rings (included with new relief valve)
44
Fits Over NPT Size
Clamping Range (inches)
WC0
3/4”
1 to 1-3/16
WC1
1”
1-1/4 to 1-7/16
WC2
1-1/4”
1-1/2 to 1-11/16
WC3
1-1/2”
1-3/4 to 1-15/16
WC5
2”
2-1/4 to 2-7/16
WC8
2-1/2”
3 to 3-3/16
WC10
3”
3-1/2 to 3-11/16
WC14
4”
4-1/2 to 4-11/16
Part No
Excess Flow Valves Excess Flow Valves - General Information Excess flow valves permit the flow of liquid or vapor in either direction. The flow is only controlled in one direction (the direction of the arrow stamped on the valve). If the flow in that direction exceeds a predetermined rate, the valve automatically closes. The valve disc is held in the open position by a spring. When the flow creates a pressure drop across the valve disc that overcomes the preset load on the spring, the valve disc moves to the closed position. It remains closed until the force on both sides of the valve disc are approximately equal (a small bleed hole in the disc of each valve permits equalization). The spring then automatically reopens the valve. When a line is completely broken, the pressure cannot equalize and the excess flow valve remains closed until the line is repaired. Because the bleed hole is in the valve disc, excess flow valves do not provide 100 percent shutoff.
Excess Flow Valves - Installation Since excess flow valves depend on flow in order to close, the line downstream of the excess flow valve should be large enough not to excessively restrict the flow. If the piping is too small, unusually long or restricted by too many elbows, tees and other fittings, consideration should be given to the use of larger size pipe fittings. All installations must be in accordance with NFPA Standards 58 and 59, as well as state and local regulations.
Excess Flow Valves - Example Installations
Inline Service Installations
Standpipe Service Installations
1519C4
Standpipe Attached to Excess Flow
A2137A
3282C
1519C2
Liquid Service Installations A7537P4 in Tank Bottom
Inline Excess Flow Protecting Reduced Pipe Run
Special Purpose Chek-LokInstallations (Typical Domestic Tank)
A3500P4 Mounted Under Flange Standpipe Welded Into Tank
45 7590U
Excess Flow Valves Excess Flow Valves - Stand Pipe Service Designed especially for filling, withdrawing or vapor equalizing in half and full coupling installations. Ideal for container service where weld-in dip pipes are not provided. For top mounting, the tapped inlet allows for an optional dip pipe connection to withdraw liquid from the top of the tank. Approximate Closing Flows Vapor SCFH (Propane) Part Number 1519C2 A2137 A2137A 2139 2139A
Inlet Connection NPT
Outlet Connection NPT
Body Material
Liquid (GPM Propane)
25 PSIG Inlet
100 PSIG Inlet
1-1/2” Male & 1” Female
1” Male
Brass
25
5,000
8,800
2” Male & 1-1/4” Female
2” Male & 1-1/4” Female
Steel
50
10,000
17,000
70
14,000
25,000
3” Male & 2” Female
3” Male & 2” Female
Brass
125
26,500
46,000
160
32,700
57,200
1519C2
A2137A
Excess Flow Valves - In Line Service Designed for liquid or vapor service lines. They are intended for long lines or branch piping where tank mounted excess flow valves cannot suffice. Female tapping in inlet and outlet provides easy in line installation. Approximate Closing Flows Vapor SCFH (Propane) Part Number
Inlet Connection FNPT
Outlet Connection FNPT
Body Material
1519A2
1”
1”
Brass
A1519A2
1”
1”
Steel
1-1/2”
1-1/2”
Brass
1519A3 1519A4
Brass
A1519A4
Steel
1519B4
2”
2”
Brass
Liquid (GPM Propane)
25 PSIG Inlet
100 PSIG Inlet
25
5,000
8,800
60
11,500
20,200
100
19,000
34,500
133
27,700
50,300
A1519B4
Steel
1519C4
Brass
170
28,590
48,600
Steel
225
45,000
82,000
A1519A6
3”
3”
1519A2
1519C4
46
Excess Flow Valves Excess Flow Valves - General And Branch Piping Service Designed for filling, withdrawing or vapor equalizing in half and full coupling installations. Commonly used for long lines and branch piping where tank mounted excess flow valves are inadequate. Approximate Closing Flows Vapor SCFH (Propane) Part Number
Inlet Connection MNPT
Outlet Connection FNPT
Body Material
Liquid (GPM Propane)
25 PSIG Inlet
100 PSIG Inlet
4
1,050
1,700
10
2,100
3,700
15
2,800
5,000
20
3,700
6,900
30
5,850
10,000
40
7,600
13,600
50
9,000
16,300
90
15,200
28,100
75
14,200
24,800
100
18,100
32,700
122
22,100
37,600
12472 3272E 3272F
3/4”
3/4”
Brass
3272G A3272G
Steel
3282A 3282B 3282C
1-1/4”
1-1/4”
A3282C 7574
Brass
Steel 1-1/2”
1-1/2”
Brass
3292A
Brass
A3292A
Steel
3292B
2”
2”
A3292B
Brass Steel
A3292C
3272G
3282C
Excess Flow Valves - Domestic Tank Service Designed for bottom mounting in consumer storage tanks for liquid service. They may also be top mounted for vapor service. Male outlet allows easy attachment of globe or angle valves. Approximate Closing Flows Vapor SCFH (Propane) Part Number
Inlet Connection
A8013D A8013DA
Body Material
3/4” MNPT 1-1/4” MNPT
A8013DB 2723C
Outlet Connection
1” MNPT
3/4” MNPT
25 PSIG Inlet
100 PSIG Inlet
8,700
14,700
55
10,900
19,300
20
3,900
6,900
39 Steel
1-1/4” MNPT 1-1/4” MNPT & 3/4” FNPT
Liquid (GPM Propane)
Brass
44
A8013D
2723C
47
Excess Flow Valves Excess Flow Valves - Low Pressure Drop Applications* Designed for mounting in half or full couplings in container applications. The exceptionally low pressure drop makes them ideal for pump suction lines. When used with a riser pipe, caution must be used so the side ports of the valve are not restricted. Approximate Closing Flows Vapor SCFH (Propane)
For Use With This Type Coupling
Inlet Connection MNPT
Outlet Connection NPT
Liquid (GPM Propane)
25 PSIG Inlet
100 PSIG Inlet
A8523
Half
3/4”
3/4” MNPT
15
5,170
8,800
A8525
Half
1-1/4”
1-1/4” MNPT
35
12,540
21,560
A7537L4
Half
A7537L4F
Full
A7537N4
Half
A7537N4F
Full
A7537P4
Half
A7537P4F
Full
A7539R6
Half
A7539R6F
Full
A7539T6
Half
A7539T6F
Full
A7539V6
Half
A7539V6F
Full
Part Number
75
2”
3”
2” MNPT and 1-1/4” FNPT
3” MNPT and 2” FNPT
13,000
25,600
125
25,000
150
30,500
150
32,100
55,500
200
39,400
68,300
A7539V6
42,500
52,000
A7539V6F 250
51,100
88,700
*Very important for pump suction lines where head is at a premium. As an example, the A7539 3” Series excess flow valves produce only a .47 PSI drop at 130 GPM propane. A comparable competitive valve produces 2 PSI drop at the same flow rate.
Chek-Lok Valves
Chek-Lok excess flow valves are designed to provide a convenient means of withdrawing liquid from stationary containers prior to moving the container. Part Number
Inlet Connection
7590U
3/4” MNPT
7591U
1-1/4 MNPT
Outlet Connection 1-5/8” UNF
Liquid LP-Gas Closing Flow 20 GPM 35 GPM
Use With Adapter
7550P
Old Style Adapters
7590U-10 7572C-14A
7590U-10
7590U or 7591U 7590U
7572C-15A
7590U-10
48
Filler Valves Double Check Filler Valves - 3/4” For filling forklift, motor fuel and RV tanks. Part Number
Inlet Connection
7647H
1/2” FNPT
7647SC
1-3/4” M ACME
7647DC
1-3/4” M ACME & FPOL
7647SA
30 Degree 1-3/4” M ACME
FPOL & ACME Connections
Tank Connection
7647SA
7647H
3/4” MNPT
7647SC 7647DC
Double Check Filler Valves - 1-1/4” For filling domestic and larger motor fuel tanks. Part Number
Inlet Connection
Tank Connection
7579 7579P
Comment Standard
1-3/4” M ACME
1-1/4” MNPT
6579
Swing Check
3/4” Dip Pipe
6579 3/4” Dip Pipe Tap
Swing Check
7579P
7579
Large Double Check Filler Valves For filling bobtails, transports and large storage tanks. Part Number
M ACME Connection
Tank Connection
7579S
1-3/4”
1-1/2”
6587DC
2-1/4”
2”
3197C
3-1/4”
3”
7579S
1-1/2” NPT Thread
6587DC
3197C
Single Check Filler Valves Single Check filler valves must never be installed directly into container couplings. They must be used with an appropriate back check valve. Part Number
M ACME Connection
Tank Connection
3174C
1-3/4”
1-1/4”
6584C
2-1/4”
2”
3194C
3-1/4”
3”
3174C
49
Single Check
3194C
Vapor Equalizing & Check Valves Double Check Vapor Equalizing Valves Provides a pressure equalization connection for filling operations. The attachment of a vapor hose coupling with its protruding nozzle opens the upper check. The lower excess flow valve closes automatically when flow out of the container exceeds the rated flow.
M ACME Inlet
Tank Connection
Closing Flow at 100 PSIG Inlet (SCFH Propane Vapor)
7573D
1-1/4”
3/4 “ MNPT
4,100
3183AC
1-3/4”
1-1/4” MNPT
10,000
Part Number
Upper Seat Open
7573D Vapor Equalizing Coupling Opens Upper Seat
Single Check Vapor Equalizing Valves Single Check vapor equalizing valves must never be installed directly into container couplings. They must be used with an appropriate excess flow valve. Part Number
M ACME Inlet
Tank Connection
3170
1-1/4”
3/4 “ MNPT
3180C
1-3/4”
1-1/4” MNPT
No Lower Excess Flow Valve. Not for direct tank mounting.
3180C
Check Valves Metal-to-Metal Seats Provides protection when the desired flow is in one direction. May be used directly in container openings or for in-line applications. Metal-to-metal seats will allow slight leakage after closure. Part Number Brass
Steel
Inlet Connection FNPT
Outlet Connection MNPT
Comment
3146
A3146
3/4”
3/4”
-----
3176
A3176
1-1/4”
1-1/4”
-----
-----
A3186
2”
2”
-----
-----
A3196
3”
3”
-----
6586C
A6586C
2”
2”
Swing Away Check
3176
6586C
50
Check Valves Check Valves Soft Seats Soft seat for bubble tight closure. Provides protection when the desired flow is in one direction. May be used directly in container openings or for in-line applications. Part Number
Material
Inlet Connection NPT
3146S
Brass
3/4”
3/4”
A3276BC
Steel
1-1/4”
1-1/4”
A3187S
Steel
2” Male & 1-1/4” Female
2” Male & 1-1/4” Female
Steel
3” Male & 2” Female
3” Male & 2” Female
A3198S
Outlet Connection NPT
3146S
A3187S A3198S
A3276BC
Check Valves for Flange Mounting Steel body design used with internally threaded flanges in container bottoms or in-line pipe service. Low pressure drop design for high capacity systems. Part Number
Flange Connection NPT
A3400L4
2”
A3400L6
3”
A3400L6 Wrench Flats Slotted
Typical Tank Installation Typical In-line Installation
Ball Cone Check Valves Bronze body with reinforced TFE Ball-Cone seat. Fast seating action and good flow performance. Part Number
Inlet & Outlet Connection
End To End
61-101-01
1/4” FNPT
2-1/16”
61-103-01
1/2” FNPT
2-5/16”
61-104-01
3/4” FNPT
2-7/8”
61-105-01
1” FNPT
3-1/4”
61-103-01
51
Filler Hose Adapters Filler Hose Adapters
3175B installed over leaking filler
Designed to temporarily repair leaking filler valves on consumer containers. Integral check valve prevents product loss and allows disconnection of the regular hose coupling. Part Number 7577V 3179B
Filler Connection
Hose Connection
1-3/4” F ACME
1-3/4” M ACME
Bleeder
Overall Height
7577V
3-5/8” 2-3/8”
3179B
Unloading Adapters Used to evacuate LP-Gas containers for relocation or repair. The 3119A, 3120 and 3121 thread directly over 1-3/4” ACME filler valves to withdraw liquid through a dip pipe attached below the filler valve. Part Numbe
For Use With
3119A 3120 3121
1-3/4” ACME Filler Valves
Style
Hose Connection
In-line
1-3/4” M ACME
Angle
3/4” FNPT
3119A These adapters make use of the crank and lever principal to force the filler valve to the open position when it is necessary to evacuate liquid from an LP-Gas container. The operating lever is rotated clockwise 180 degrees to facilitate a 1/4” downward movement of the of the plunger and counterclockwise 180 degrees to facilitate a 1/2” downward movement of the plunger.
Fillers requiring 1/4” movement to open both checks. Part Numbers: 2418, 2550, 3178, 2555 and 2557 Fillers requiring 1/2” movement to open both checks. Part Numbers: 1475, 2593, 2594, 3179, 7579, 7579P, 8475, 8593 and 8594. Filler Open with 3120 Engaged
3120
3121 Adapter The 3121 adapter makes use of a handwheel operated stem to force the filler valve to the open position.
Filler Closed
3121 Counterclockwise Position (Stem Protruding)
52
3121 Clockwise Position (Stem Retracted)
ACME Adapters ACME SIZING GUIDE
3-1/4” ACME Size Example
ACME adapters are used extensively in the LP-Gas industry anywhere there is a need to regularly make and break connections such as filling and vapor recovery piping. The examples given here are offered as a guide in “standard” selection of the correct ACME size. When in doubt, measure the male ACME thread as shown in the adjacent diagram.
1-5/16” ACME
3-1/4”
1-1/4” ACME Vapor Return
1-1/4” ACME
Domestic Tanks
Lift Truck Cylinders
Small Cylinders
1-3/4” ACME Fill
2-1/4” ACME Vapor
2-1/4” ACME Vapor
3-1/4” ACME Liquid
3-1/4” ACME Liquid
Bobtail & Transport Fill
Bulk Plant Fill
3-1/4” ACME Liquid Fill
3-1/4” ACME Liquid
2-1/4” ACME Vapor Return
2-1/4” ACME Vapor
1-3/4” ACME Delivery Hose
Transport
Bobtail
53
ACME Adapters Extended Hose Couplings Designed for filling and vapor equalizing of LP-Gas and anhydrous ammonia. ACME threads are machined on a steel insert permanently cast in the aluminum handle. Part Number
Type of Service
A7575L2
Hose Connection
Coupling Connection
Approx. Length
1/2” MNPT
A7575L3
Liquid
A7575L4 A7575L5
3/4” MNPT
1-3/4” F ACME
1” MNPT
7”
1-1/4” MNPT
A7571LA
Vapor*
A7571LB
1/2” MNPT
1-1/4” F ACME
3/4” MNPT
* Vapor couplings incorporate a protruding nozzle to open the upper check of vapor equalizing valves.
A7575L4
A7571LB
ACME Hose Adapters - Liquid Service Designed for filling connections in LP-Gas systems. The nut has female ACME threads which swivels on the male NPT tailpiece. Brass Part Number 3175B
Steel Part Number
Coupling Connection F ACME
Type of Service
----
3175
A3175
3175A
A3175A
3185
A3185
3195
A3195
3175
Hose Connection MNPT 1/2”
1-3/4” Liquid Filling
3/4” 1”
2-1/4”
1-1/4”
3-1/4”
2”
A3175
A3195
ACME Hose Adapters - Vapor Service Designed for vapor equalizing connections in LP-Gas systems. The nut has female ACME threads which swivels on the male NPT tailpiece. The tailpiece incorporates a protruding nozzle to open the upper check on vapor equalization valves. Part Number
Type of Service
3171
1-1/4”
3171A 3181 3181A 3191
Coupling Connection F ACME
Vapor Equalizing
1-3/4” 3-1/4”
Hose Connection MNPT
Material
3/8” 1/2” 3/4”
Brass
1”
3171
1-1/4”
54
3191
ACME Adapters
Male ACME X MNPT Adapters Male ACME Size
Male NPT Size
Brass
Steel
Spare Gasket
1-1/4”
3/4”
5763D
-----
A2797-20R
1/2”
-----
A5765C
3/4”
5765D
3/4”
-----
1”
5765E
1”
-----
1-1/4”
5765F
1-1/4”
-----
1-1/4”
5767F
1-1/4”
-----
1-1/2”
5767G
2”
5767H
2”
5769H
2”
-----
2-1/2”
5769J
3”
5769K
3”
-----
1-3/4”
2-1/4”
3-1/4”
Part Number
Male ACME X FNPT Adapters Male ACME Size
A5765D
1-3/4” A2697-20R
A5765E
A5765F
A5767F
2-1/4”
A3184-8R 3-1/4”
A5769H
Female NPT Size
Part Number Brass
Steel
1/4”
5764A
-----
3/8”
5764B
-----
1/2”
5764C
-----
3/4”
5764D
-----
3/4”
-----
A5764D
1”
5764E
-----
1”
-----
A5764E
1”
5766E
-----
1-1/4”
5766F
-----
1-1/2”
5768G
-----
2”
5768H
-----
2”
-----
2-1/2”
5768J
A5768H
Spare Gasket
A2697-20R
A3184-8R
A3194-8R
-----
M ACME X M ACME Unions
A3194-8R
A5769K
Part Number
3195-50
Material
5765M 5767M
ACME Spanner Wrench
5769M
Heavy Duty Aluminum Spanner Wrench for use on 3-1/4” and 2-1/4” ACME fittings. All aluminum body design provides non-sparking service for safety.
Brass
ACME Size
Spare Gasket
1-3/4”
A2697-20R
2-1/4”
A3184-8R
3-1/4”
A3194-8R
ACME Reducer Coupling 3-1/4” female ACME swivel X 1-3/4” male ACME A5776
55
ACME Adapters ACME Caps Part Number 3144-9P 3144-91
Size F ACME 1-1/4”
Ring Fits Pipe Size Up To:
3/4” Less Chain
3174-91
3/4”
3174-93L
3/4” Lanyard 1-3/4”
Less Chain
A8016-93
1-1/4”
3175P
1-1/4”
A3184-90 3194-90 A3194-90
2-1/4”
3-1/4”
3174-93 Cycolac
1-1/4”
A8016-9P
3184-90
3174-9P
Less Chain
3174-9P
3174-93
Material
2”
3174-93L White Nylon NH3 Service
3194-90
Brass
2”
Steel
3”
Brass
3”
Steel
3174-93L Top View
ACME Plugs Part Number
Size M ACME
C5763N
1-1/4”
C5765N 5765PR
1-3/4”
A5764W C5767N
2-1/4”
C5769N
3-1/4”
Material
Comment
Nylon
With Chain & Ring
Brass
No Chain
Steel
3/8” NC Bolt Thread
Nylon
With Chain & Ring
C5769N
ACME Gaskets & Orings Part Number Gasket
Oring
ACME Size
A2797-20R
A2797-25R
1-1/4”
A2697-20R
A2697-25R
1-3/4””
A3184-8R
A3184-20R
2-1/4”
A3194-8R
A3194-20R
3-1/4”
56
A5764W
Adapters & Caps Male POL Swivel Adapters Part Number
Excess Flow
Connection
Oring Seal
Attach By:
No
Wrench
G-1653-3
Handwheel
9/16” LH
No
Wrench
970JR
1/4” Barb
No
Wrench
3199
9/16” LH
No
Wrench
No
Wrench
G-1653-3
Wrench
G-1653-3
Handwheel
G-1653-3
Handwheel
970 970AW 970G
3199W 970AXS G-1653
1/4” MNPT No
Approx. .90 GPM
G-1655
1/4” MNPT
1/4” Barb
970JR
970
970AW
G-1655 POL Oring
3199
POL Adapters
POL Excess Flow for ASME Tank Manifolds Male POL X 1/2” MNPT. 1.9 GPM
Male POL X Male SAE Flare Part Number
Flare Size
2906F
3/8”
2906E
1/2”
2906H
5/8”
2906F 3188B Male POL X Pipe
Female POL X Male Pipe Part Number
Part Number
MNPT Size
Pipe Size
5761A
1/4”
2906A
1/4” Female
5761B
3/8”
2906G
1/2” Female
5761C
1/2”
2906D
3/8” Male
5761D
3/4”
5761A
2906G
Female POL X Female Pipe
POL Caps
Part Number
Part Number
Comment
1708C
With Chain
2004
Less Chain
2004
1708C
57
FNPT Size
5760A
1/4”
5760B
3/8”
5760C
1/2”
5760D
3/4”
5760C
Adapters POL Plugs Part Number
Material
N970P
Cycolac
3705RC 2014
Brass
Connection
2014 M POL
3705RC
N970P
ACME Lift Truck Connectors
CGA 555 Swivel Adapter The 12982 adapter is used to connect to the CGA 555 male liquid outlet on cylinder valves. Part Number
Connection
12982
1/4” MNPT
Protective Cap
Part Number
Inlet Connection
Outlet Connection
Rubber
Brass
7141M
3/8” FNPT
1-1/4” M ACME
7141M-40
7141FP
7141F
1-1/4” F ACME
1/4” FNPT
-----
-----
12982
7141F
7141M 7141M-3R Flat Gasket
7513-25 Oring
Small Cylinder Connectors Connects regulators and hoses to the special outlets on small cylinder valves. Part Number
For Use On:
Valve Connection
G-1855-A02 G-1855-A03
Type I
1-5/16” F ACME
ME518-25H 5LPA-8C
G-1855-A02
Type II
M Quick Connect
Handle Color
BTU/HR Flow
Black
Up to 70,000
Green
71 - 200,000
-----
-----
ME518-25H
58
Tailpiece 1/4” MNPT 1/4” Barb 1/4” MNPT
5LPA-8C
Gauges Steel Case Gauges Part No.
Dial
Range
Brass Case Gauges Conn.
Part No.
P500-15
15#
P602-30
P500-30
30#
P602-60
P500-60
2”
P500-100
100#
P500-300 P500-300A P500-30B P500-300B
60#
P602-100
1/4” Lower
1063
Conn.
2”
60#
1/4” Lower
100# 300#
300# 4.5” 2”
Dial
P580L-30 P580L-400
Range 30#
P602-300
30# 300#
Range 30#
2.5”
400# 400#
1/8” Lower
P500
Part No.
Dial
P734 P734-5 Case
Conn.
Steel
1/4” Lower
SS
1/4” Back
2.5”
Range
Connection
35” W.C. & 20 oz. Dual Scale
1/4” Lower
5# 35” W.C. & 20 oz. Dual Scale
2434-2
1063
1/4” Barb
Removable Mounting Plate
2434-2
P734 P580L
P602
Low Pressure Steel Case Gauges
300#
Liquid Filled Gauges Part No.
Dial
Anhydrous Ammonia SS Case Gauges Part No.
Dial
2050R-60
2.5”
2050R-400
Range 60# 400#
Connection 1/4” Lower
2050R-400 2434A Test Set Dual 35” W.C. & 20 oz. pressure gauge and 3 ft. hose with bell adapter.
2020 Magnehelic Pressure Gauge 0-20” W.C. scale with dual taps for differential readings. Magnehelic movement provides extreme accuracy and durability. A432 optional carrying case. Includes hanger bracket, 9 ft. hose and terminal tube holder.
59
1212KIT Flex Tube Manometer Kit Flex tube manometer, hose, adapters with convenient carrying case.
Gauges Electronic Manometer
Ad-Vantage Leak Test Kit
A digital, time saving alternative to U-tube pressure measurement. APTK TEST KIT ACCESS VALVE
Use to measure gas or draft pressures in light commercial and residential systems.
Leak Testing Made Simple ♦ Permanantly installed access valve with automatic shutoff and dust cap eliminates breaking into the system. ♦ Flexible hose with 90 degree knurled swivel adapter provides hand tight hookup even in tight quarters. ♦ 15 PSI pressure gauge for accurate pressure test. ♦ Bleed valve to reduce pressure before testing.
EM151 EM151
Range
-20” to +20” W.C.
Accuracy
ACCESS VALVES 19062 1/8” NPT
SPECS
19063 1/4” NPT
+/- 1.0% FS
Battery Life
50 hours
Auto Power Off
Yes
Warranty
1 Year
Gauge Accessories A2805C Combination valve for gauge mounting and fixed liquid level tube. 3/4” MNPT tank connection with 1/8” FNPT dip tube tapping, 1/4” gauge port and bleeder.
1494-1 Test Block 1/2” MNPT X 1/2” FNPT with 1/4” tap for gauge.
2962 High Pressure Adapter Male POL X female POL with 300# pressure gauge. Bleeder allows you to bleed down to correct pressure for tests.
Gauge Adapters Male SAE flare X female SAE flare with 1/4” barb gauge connection. 1328 3/8” 1331 1/2” 1332 5/8”
Gauge Adapters Part Number
Inlet Connection
1449
1/4” MNPT
222P-4-2
1/8” MNPT
1449 Gauge Connection
Material
Comment
Steel
Orificed at # 80 Drill For Pressure Snubbing
Brass
Adapts Standard Gauge For 1/8” Pressure Taps
1/4” FNPT
60
#80 Orifice 1/4” NPT
222P-4-2 1/8” NPT
Gauges Float Gauges Mounting Positions - Horizontal Tanks The common mounting positions for float gauges are depicted in the sketch.The swing arm rotates around the diameter of the tank so it is important to have the pivot point dead center of the tank. The “H” dimension (H = the distance between the tank surface and the gasket surface) must be known to establish the correct length to the pivot point. Mounting Position - Vertical Cylinders The “D” dimension must be known so the swing arm does not run into the side wall of the cylinder. The “H” dimension (H = the distance between the tank surface and the gasket surface) must also be known to establish the correct length to the pivot point. Mounting Styles - Junior, Senior or Threaded
Junior Bolted Pattern
Senior Bolted Pattern
3/4”, 1” or 1-1/4” Threaded With Junior Dial
3/4” or 1” Threaded With Snap-on Dial
Standard Junior Head Gauges - Horizontal Tanks Tank Size
Diameter
Part Number Top Mount
Side or End
Upper 45O
120 Gal
24”
6281-J-STD
6284-J-STD
6284B-J-STD
250 Gal
30”
6281-M-STD
6284-M-STD
6284B-M-STD
500 Gal
37.5”
6281-O-STD
6284-O-STD
6284B-O-STD
1000 Gal
41”
6281-Q-STD
6284-Q-STD
6284B-Q-STD
Junior Pattern Gauges
Standard Senior Head Gauges - Horizontal Tanks Tank Size
Diameter
Part Number Top Mount
Side or End
Upper 45O
120 Gal
24”
6280-J-STD
6283-J-STD
6283B-J-STD
250 Gal
30”
6280-M-STD
6283-M-STD
6283B-M-STD
500 Gal
37.5”
6280-O-STD
6283-O-STD
6283B-O-STD
1000 Gal
41”
6280-Q-STD
6283-Q-STD
6283B-Q-STD
61
Senior Pattern Gauges
Gauges Float Gauges Standard 1-1/4” Threaded Gauges - Horizontal Tanks
Standard 1” Threaded Gauges - Horizontal Tanks
Tank Size
Tank Size
Part Number
Diameter
Top Mount
120 Gal
24”
B8981-J-STD
250 Gal
30”
B8981-M-STD
500 Gal
37.5”
B8981-O-STD
1000 Gal
41
B8981-Q-STD
1” Threaded
Diameter
Part Number Top Mount
120 Gal
24”
B7281-J-STD
250 Gal
30”
B7281-M-STD
500 Gal
37.5”
B7281-O-STD
1000 Gal
41”
B7281-Q-STD
1-1/4” Threaded
Forklift Gauges - Universal Float & Dial Part Number Junior Pattern
1-1/4” Threaded
3/4” Threaded
14#
6284-32
------
-----
20#
6284-33
7284-33
G-12854
33#
6284-34
7284-34
G-12854
43#
6284-35
7284-35
G-12854
Tank Size
Gauges - 420# Vertical Cylinders Part Number
Gauge Type
Dial
Stem
Float*
For “D” Dim.
6281-213B
Junior Pattern
5-85%
23-15/16”
19-1/2”
9-1/2”
6281-24-1/4-41
Junior Pattern
5-95%
24-1/4”
18-3/4”
10-1/2”
6280-1
Senior Pattern
5-95%
23-1/2”
21-1/2”
7-1/2”
1” Threaded
10-80%
24-1/4”
16-7/8”
9-1/2”
B8981-1010
* 6280-1 gauge has a 15O offset bend on the stem toward the float arm which moves the pivot point approximately 1” toward the center of the tank.
420# Cylinder
Gauges - To Replace 3/4” Rotogauges Part Number
Tank Size
B7384-1034
24”
B7384-1035
30”
B7384-1031
36”
B7384-1032
41”
3/4” Rotogauge
62
Replacement Float Gauge
Gauges Rochester Glue-on Universal Dial Kits These Universal Dial Kits are meant to replace old obsolete Senior and Junior dials that cannot be repaired with the standard 2 screw dials. The user should obtain silicone adhesive from a local source. Part Number 3180S17001 3181S01749
Attachment
Service
Dial Face
Glue-on
LP-Gas
5 - 95%
Size Senior Junior
3180S17001
3181S01749
Rochester Dials for Horizontal Tanks Standard Senior and Junior dials that are attached with the 2 screws. Dials are Remote Ready with removable dust cap. Part Number 5986S02733 5909S02733
Attachment
Service
Dial Face
2 Screw
LP-Gas
5 - 95%
Size Senior Junior
5986S02733
5909S02733
Rochester Fractional Dials for Horizontal Tanks Fractional dials commonly found on motor fuel and RV tanks. Available with 2 screw or snap-on mounting. Part Number
Attachment
5323S01789
2 Screw
5386S02383
Snap-on
Service
Dial Face
Size
LP-Gas
E - 1/4 1/2 - 3/4 -F
Junior
5323S01789
Rochester Dials for Vertical Cylinders
5386S02383 (G12653)
Dials for vertical cylinders with 10 - 80% faceplate. Available with 2 screw or snap-on mounting. Part Number
Attachment
5909S02772
2 Screw
5364S01951
Snap-on
Service
Dial Face
Size
LP-Gas
10 - 80%
Junior
5909S02772
5364S01951
Rochester Dials for Forklift Cylinders Part Number Tank Size 20# 20# Snap-on 33# 33# Snap-on 43#
Junior Pattern
1 1/4� Threaded
3/4� Threaded
5343S01815
5343S01815
5343S01912
-----
-----
5714S02591
5343S01791
5343S01791
5343S01992
-----
-----
5714S02591
5343S01824
5343S01824
5343S01993
Size
5343S01791
5374S02445
Junior
5343S01992
63
Gauges Rochester Remote Reading Dials Advanced Matrix Film senders with potted lead wires. Part Number
Ohm Range
5628S02537P
2-Screw Dials
0 - 90
G12846
For Use On:
Snap-on
5630S02538P
70 - 10
5663S02527P
20 - 150
5943S02527P
20 - 150
2-Screw Dials
5628S02537P
Snap-on
5652S02537P
Taylor Replacement Dials Replacement Dials Are Remote Ready
Choose Style A or Style B Mounting Pre-2002 Remote Ready
Remote Ready Dials Part Number
Size
Style
130022 (5-2767) Junior 130023 (5-2768)
Part Number
Description
15-4
Senior Gasket
15-7
Junior Gasket
40-415
Senior Screw
40-414
Junior Screw
40-416
Dial Screw
40-414
40-416
Rear View of Dials Style A Part No. 130022 Large pinhole at 95%
Style A - Guide hole in back of dial at 95% position. Style B - Guide hole in back of dial at 5% position.
Junior & Senior Parts
Post-2002
Style B Part No. 130023 Large pinhole at 5%
Robertshaw RS-228 Wireless Tank Monitor Easy wireless installation - no wires between units. Transmitter mounts on tank and connects to Remote Ready dial. Monitor mounts in convenient location and displays both graphical and numerical tank level.
Transmitter
Monitor
15-7
64
Gauges Magnetel Bulk Storage Float Gauge The Magnetel 8” Dial Liquid Level Gauge is designed specifically for large bulk storage tanks. Available in top, end or side mounting for tanks up to 160” diameter. Commonly mounted with a #22-29 8-bolt adapter threaded into a 2-1/2” MNPT coupling in the tank. Stock Part Numbers C6342-11 84 84” C6342-11 108 108” C6342-11 130 130”
C6342-11 22-29
End or Side Mount End or Side Mount End or Side Mount
Rough Rider Mobile Gauge The Rough Rider is built to withstand the vibration and shock inherent in mobile transport and bobtail service. The float arm employs a spring controlled shock absorber to reduce the stress that destroys conventional gauges. 4” Dial is standard. 8-bolt mounting flange. Stock Part Numbers PM6339-11 72 72” PM6339-11 79 79” PM6339-11 84 84”
PM6339-11
End or Side Mount End or Side Mount End or Side Mount
Replacement Parts For Magnetel Mounting Gasket 15-19
Float Bulb 6020S
Stud & Nut 56-404 Stud 44-403 Nut
4” DIAL MOUNTING DETAIL
8” DIAL MOUNTING DETAIL
4” Dial 5-1262 Dial Crystal 3-00408
8” Dial 5-1403B Dial Crystal 3-00022
Dial Bracket 93S-1
Dial Bracket 93-403
Dial Mounting Screw 40-413
Dial Mounting Screw 40-413 8” Crystal Gasket 15-10
4” Crystal Gasket 15-451
65
Gauges 1” Rotogages Rego Rotogages mount in 1” coupling in stationary or mobile storage containers to give a visual indication of the liquid level. Order gauge assemblies by using the appropriate stem length (X) from the chart so that the gauge will rotate around the centerline of the storage tank diameter. Order the correct dip tube and dial separately.
A9093RS
A9093TS
1” Rotogage Assemblies Part Number
Tank Connection
X Dimension
Stationary
Mobile
A9091RS
A9091RS
19”
A9092RS
A9092RS
26-1/4”
A9093RS
A9093TS
A9094RS
A9094TS
45”
A9095RS
A9095TS
55”
1” MNPT
Support Tube Support tubes are standard on all “TS” mobile gauges for added strength against shock and bounce.
35-1/2”
Rotogage Dip Tubes
Rotogage Dials
Part Number
Tube Length
A9091-M24.0
24”
Part Number
Service
Container Size
A9091-M36.0
36”
A9091-18L
LP-Gas
All Sizes
A9091-M48.0
48”
A9091-18LX*
LP-Gas
Over 1200 Gal
A9091-M60.0
60”
A9091-18N
NH3
All Sizes
A9091-M72.0
72”
A9091-18LX
* Dial allows higher filling level per NFPA 58.
Typical Rotogage Mounting Arrangements
End Mount
Side Mount
3/4” Rotogages For mounting in 3/4” coupling in stationary or mobile containers up to 60” diameter. Order gauge and dip tube. Part Number
Tank Connection
Dip Tube
2070CO
3/4” MNPT
2072-M36
2070CO
66
Side Mount in Recess
Gauges 3162C-6 Replacement Plug
Fixed Liquid Level Gauges Used both as a fixed liquid level gauge for containers and as a bleeder valve to vent trapped product from liquid lines and couplings. 3165 models are brass with knurled thumb screw. 3169 models are stainless steel with T handle. Part Number 3165C 3165CF12.0 TSS3169 TA3169F12.0
Service
Connection
LP-Gas LP-Gas or NH3
Actuation
Knurled 1/4” MNPT
Tee Handle
Dip Tube
Warning Plate
3165C
None 12” None
2550-40P
12”
TSS3169
3165CF12.0
Well Insertion Thermometers Thermometers have 2” hermetically sealed dials in stainless steel case. Actuated by a sensitive bi-metal helix coil in 1/4” diameter stem. 1/2” MNPT connection for mounting in a fluid filled well. Part Number 1750-114 1750-115
Connection
Temp Range
1/2” MNPT
-40 - 160OF
Stem Length
1750-114
4” 6”
Tank Car Thermometers Used to accurately determine the product temperature in railroad tank cars. Thermometer is button top etched glass with yellow background and black lettering. The protective armor is nickel plated brass of open face design with threaded cap and top ring for chain attachment. Part Number BT-10 ARMOR
Temp Range -30 - 120OF -----
BT-10
Length 12”
67
ARMOR
Meters Sensus Vapor Meters
Typical S275TC Meter Set
Sensus positive displacement meters are designed to accurately measure low to intermediate volumes of gas at relatively low pressures. All the meters have temperature compensation that will automatically correct for changes in flowing gas temperature and convert line volumes to the common base of 60OF. The 415TC model can be used at elevated pressures with extended capacities as noted in the chart. Capacities are given in the common pressure drops of 1/2” W.C. and 2” W.C.
S275TC Mounting Bracket for S275TC Meter
415TC With Meter Swivels
001-60-580-02 for old style meters. 001-60-580-06 for new style meters.
Part Number
Connections
Maximum Case Pressure PSIG
S275TC*
3/4” FNPT
5
R415TC
1-1/4” Male NPT Swivels
10
R415TC
Capacity CFH Propane 11” W.C.
Capacity CFH Propane 11” W.C.
Capacity CFH Propane 2 PSIG
Capacity CFH Propane 10 PSIG
1/2” W.C. Drop
2” W.C. Drop
2” W.C. Drop
2” W.C. Drop
176
-----
-----
-----
261
523
550
-----
25
670
*The S275 meter is designed for a maximum 1/2” W.C. drop.
Pressure Compensating Meter Indexes
Pressure compensating indexes give a corrected reading to the standard base pressure when the meter is operated at elevated pressure. Conversion to 2 PSIG simply requires the index and drive to be changed with the correct parts. For S275TC meter @ 2PSI order: # 001-63-539-80 2 psi index # 001-63-086-03 11T matching drive gear
For R415TC meter @ 2PSI order: # 001-41-539-80 2 psi index Reuse the matching drive gear in the meter Typical Meter Index Box
2 PSI Index
Matching Drive Gear
68
Meters Neptune Liquid Meters Size
Flow Range
1”
3.5 - 18 GPM
1-1/4”
5 - 30 GPM
1-1/2”
15 - 60 GPM
2”
20 - 100 GPM
Neptune liquid flow meters are the industry standard for cost control, loss prevention and invoicing. They come standard with strainer, vapor release, inlet check valve, differential valve and thermometer well. The oscillating piston design offers accuracy and reliability in a compact package. Temperature compensation models automatically corrects the liquid volume to 60OF. Meters can be fitted with direct reading registers, printing registers or a variety of pulse transmitters for remote reading applications.
2” Type 4D with ATC
1” Type 4D with ATC
Neptune Registers Mechanical Printing
Electronic
Mechanical Non-printing
600 833
E4000
69
Meters Neptune Liquid Meter Parts Identification Measuring Chamber
Gear Train
Strainer
Star Gear Differential Diaphragm Change Gear
Neptune 2” Meter Parts
Neptune 2” Parts
Neptune 2” Parts
Index
Description
2” Meter
1
Inlet Check
84813-702
11
Cup Seal
100025-002
2
O-ring
100139-032
12
Star Gear
82976-001
3
O-ring
100139-018
13
O-ring
100138-003
4
Diaphragm
83179-000
14
Gear Train
83502-000
5
Seat Assy
89274-006
15
Measuring Chamber
45806-101
6
O-ring
100139-022
16
Diff Dia
7
Strainer
101405-004
17
O-ring
100139-001
8
Float Assembly
82476-001
18
O-ring
100139-018
9
Gasket
84806-000
19
O-ring
100139-013
10
Stud
84435-000
Index
70
Description
2” Meter
1000624
Meters Neptune 3/4” 4D
Neptune 1” 4D
Neptune 3/4” & 1” Parts Description
3/4” Meter
1” Meter
1
O-ring
100139-012
100139-012
2
Float Assy
87188-001
87188-001
3
Strainer
87185-000
101738-001
4
O-ring
100139-007
100139-007
5
Gear Train
80905-012
80905-017
6
Gasket
4861-016
4861-016
7
Measuring Chamber
42075-101
101748-001
8
Diff Valve
100028-001
100028-001
Index
Neptune 1-1/4” & 1-1/2” Parts
Neptune 1-1/4” & 1-1/2” Parts
Neptune 1-1/4” & 1-1/2” Parts
Index
Description
1-1/4” Meter
1-1/2” Meter
Index
1
Inlet Check
84983-704
84983-704
10
2
O-ring
100146-003
100146-003
3
O-ring
100139-010
4
Diaphragm
5
1-1/4” Meter
1-1/2” Meter
Stud
84435-000
84435-000
11
Cup Seal
100025-002
100025-002
100139-010
12
Star Gear
82976-001
82976-001
83179-000
83179-000
13
O-ring
100138-003
100138-003
Seat Assy
89274-006
89274-006
14
Gear Train
83501-000
84981-000
6
O-ring
100139-022
100139-022
15
Measuring Chamber
43260-101
83271-101
7
Strainer
101433-704
101433-704
16
Diff Dia
1000624
1000624
8
Float Assembly
82476-001
82476-001
17
O-ring
100139-001
100139-001
9
Gasket
4862-008
4862-008
18
Gasket
82060-000
82060-000
71
Description
Residential Controls Robertshaw Heating Gas Valves - Pilot Models Combination gas valves feature a manual valve (gas cock), inlet/outlet screens, pilot gas filter, and pilot adjustment key. Safety magnets are slotted for ECO attachment. Uni-kit models have a pressure regulator set for natural gas and include conversion parts for LPGas applications. Part Number
Operator
720-400
24 Volt
720-406 700-501 700-505
Straight Thru 3/4”
Uni-Kit
720-402 720-474
Inlet Size
Regulator
1/2” Step Open Uni-kit
1/2”
Uni-Kit Millivolt
700-451
120 Volt
700-204
Hydraulic
700-207
Hydraulic Remote
Side Outlet With Plug None
1/2”
3/4”
3/4”
None
1/2”
1/2”
1/2”
3/4”
3/4”
None
1/2”
1/2”
720-402
None
700-204 1/2”
Robertshaw Small Capacity Valves - Pilot Models Small capacity gas heating valves are designed for space heaters, recreational vehicles and applications with limited space. All models include a manual valve (gas cock), automatic pilot safety, pilot valve, pilot gas filter and pilot adjusting key. Part Number
Operator
710-203
Hydraulic
710-401
24 Volt AC 12 Volt DC
710-501
Millivolt
R-3319
Millivolt Operator & Low Mass Dropout
Regulator
Inlet Size
Straight Thru
None
1/2”
1/2”
Hi-Lo LP
1/2”
3/8”
Main Valve Operated by Powerpile
R-3319
Safety Operated with Low Mass Thermocouple
700-501
Side Outlet With Plug
1/2”
None
710-203
710-501
Safety Operated with Powerpile Jumper
72
Residential Controls Robertshaw Universal Electronic Gas Valve The 720-079 works equally as well on intermittant pilot, direct spark or hot surface applications. The valve features manual valve, pilot valve (where applicable), dual automatic valves and a main gas pressure regulator all in a small compact body. A pilot plug is included for non-pilot applications. Part Number
720-079
Operator
Regulator
Inlet Size
Straight Thru
Side Outlet With Plug
Hot Surface or Intermittant Pilot or Direct Spark
Uni-Kit
1/2”
3/4”
1/2”
720-079
Robertshaw Water Heater Controls Part Number 110-262 110-265 110-280 110-285
High Stop OF
Inlet
Outlet
Shank Length
110-262
1/2” Inverted Flare - RH
160 1/2” FNPT 180
1 3/8”
1/2” Inverted Flare - LH 1/2” Inverted Flare - RH
1 1/2”
1/2” Inverted Flare - LH
Robertshaw Water Heater Controls - Mobile Home For mobile home applications only. Convertible LP/Nat regulator Part Number 110-203
High Stop OF
Inlet
Outlet
Shank Length
160
1/2 FNPT
1/2” Inverted Flare
1 1/4”
110-203
Robertshaw Add-on Pressure Regulator Kits Type
700 Series (7000)
710 Series (7000 LC)
1751-003
3.5” W.C. Nat
X
X
1751-004
3.5” W.C. Nat & 11.0” W.C. LP
X
X
1751-007
Reg Cover Plate
X
X
1751-013
11.0” W.C. LP
X
X
1751-016
11.0” W.C. LP
X
1751-018
3.5” W.C. Nat
X
1751-019
11.0” W.C. LP Step Opening
X
1751-024
3.5” W.C. Nat
X
1751-025
11.0” W.C. LP
X
Part Number
720 Series (7200)
73
722 Series (2000)
1751-003 1751-004 1751-013
1751-007
1751-016 1751-018 1751-019 1751-024 1751-025
Residential Controls Robertshaw Electronic Modules Ignition modules feature solid state logic and flame sensing to provide automatic sequencing that will ensure proper operation of gas fired heating systems. Both remote (two rod) and local (one rod) modules are available with various timing sequences to fit spark or hot surface ignition systems. All provide lockout should ignition fail to occur. Universal Spark Pilot Module Part Number 780-002
Sensing
Pre-purge
Trial Time
# Trials
Either
None
60 sec
3
Sensing
Pre-purge
Ignitor Warmup
Trial Time
# Trials
Either
34 sec or less
17 or 34 sec
4 or 7 sec
1 or 3
Universal Hot Surface Module Part Number 780-910
780-910
Robertshaw Hot Surface Furnace Ignitors High purity silicon carbide ignitors with 17 second warmup. Three models (41-401, 41-402, 41-403) fit majority of hot surface furnaces. Models with no terminal connectors include ceramic wire nuts for universal installation Ceramic Block Style
Terminal Connector Type
41-401
A
A
41-402
B
None
41-403
C
None
41-404
C
D
41-405
D
None
41-406
E
None
41-412
F
D
Part Number
41-405
41-402
41-401
41-404
41-403
41-406
41-412
Robertshaw Hot Surface Mini Ignitors The hot surface Mini Ignitors offer a high strength, compact, fast 3 second warmup ignitor for dependable ignition in a myriad of heating systems.
74
Part Number
Package
41-603
Ignitor only
41-605
Ignitor with York conversion brackets & wire harness
Housing Length 2.5
Residential Controls 24 Volt Wall Thermostats Part Number
Brand
Function
Range OF
White Rogers
Heating
50-90
Open Contacts Positive Off
200-401
Robertshaw
Heating
48-68
Sealed Contacts
T87K1007
Honeywell
Heating
40-90
Solid State Relay
T87N1000
Honeywell
Heat/Cool
40-90
Solid State Relay Positive Off
UH-320
Robertshaw
Heating
35-75
Open Contacts Positive Off
7204
Features
Millivolt Wall Thermostats Part Number 7204 200-501 TMV
Brand
Function
Range OF
White Rodgers
Heating
50-90
Open Contacts Positive Off
Robertshaw
Heating
48-68
Sealed Contacts
Empire
Heating
48-86
Sealed Contacts Positive Off
7204
200-401
T87K
T87N
Features
TMV
UH-320
Transformer Part Number 620-403
Primary
Secondary
Power
Features
120v
24v
40 VA
Universal Mount
620-403
765-001
Limit Discs
Fan Discs Part Number
Adjustable Fan Discs
Cut In OF
Part Number
Part Number
Temp Range OF
Cut Out OF
3F05-1
90-130
3F05-2
140-180
765-001
90
775-002
140
765-002
110
775-003
150
765-003
120
775-006
180
765-004
130
775-007
190
765-005
140
775-008
200
765-007
160
775-010
230
765-009
180
775-011
250
775-012
300
75
3F05-1
Residential Controls Thermocouples
1980-30
Thermocouples generate a thermoelectric current that senses the pilot flame on gas-fired systems. The millivolt output from the thermocouple keeps the electric safety magnet in the gas control open.
Q340A1074
Various mounting styles are available to provide secure mounting and proper position at the pilot burner. Length
Robertshaw “Snap-Fit”
Honeywell
Baso “Slim Jim
Baso “Husky”
18”
1980-18
Q340A1066
K19AT-18
K16BT-18
24”
1980-24
Q340A1074
K19AT-24
K16BT-24
30”
1980-30
Q340A1082
K19AT-30
K16BT-30
36”
1980-36
Q340A1090
K19AT-36
K16BT-36
48”
1980-48
-----
K19AT-48
K16WT-48
60”
1980-60
-----
-----
-----
72”
1980-72
-----
-----
-----
Powerpiles Part Number 1950-001 1950-532 1951-001 1951-536
K19AT-24
K16WT-48
750 Millivolt Output Type Two-lead
Coaxial
With PG9
Length
Yes No
36”
Yes No
Junction Block Thermocouple
TK5-24J 24” Length
Junction block provides interruptable connection for remote limit switches etc.
Metric Thermocouples
Low Mass Thermocouples
These thermocouples have metric threads on the control end and double band contruction for clamp style pilot attachment.
Used with dual pilot assemblies to facilitate fast drop out of the gas valve main safety.
Part Number R-2373 R-237 R-2371 R-1970
Pilot Connection Double Band for Clamp Style Pilots
Valve Connection
Metric 8M X 1
Length
Part Number
Pilot Connection
Valve Connection
18”
R-3473
24”
1960-027
US 7/16-27 Threaded
US 11/32-32 Threaded
27”
Fast Drop Out Thermocouple Length 18” 27”
750 MV Powerpile
39”
76
Dual Pilot Assy
Pilot Assemblies Robertshaw Pilot Assemblies
General Pilot
All pilot assemblies include a natural gas and propane orifice. Choose bracket style, hood and flame pattern. 1800-100
1830-110
1830-111
Assembly includes natural gas and propane orifice.
1830-112 1810-100
1820-039
1820-029
1830-312
Honeywell Pilot Assemblies
Direct Vent Pilot Assemblies
All pilot assemblies include a natural gas and propane orifice. Choose bracket style, hood and flame pattern.
Q314A4586
Q314A6094
R-2223
Dual Pilot
R-2890
R-3466 LP
M-151 Gasket
R-3623 LP Powerpile (order separately)
Two “mirrored� configurations are offered. Pilots have a flat mounting plate for gasketed direct vent use. Select the correct model by comparing the hood and mounting plate orientations.
Q314A6102
Fireplace Log Pilots
PCA36
Thermocouple
Powerpile Electrode (order separately)
Metric Direct Vent Pilot
Popular metric direct vent pilot. Orifice, electrode, gasket and nuts sold separately.
Thermocouple Electrode
SIT SD Pilot
Baso Pilot Assemblies
Gasket
All pilot assemblies include a natural gas and propane orifice. Choose bracket style, hood and flame pattern.
J999MKA-2
J999MHA-2
J999MYA-2
77
CF-M10-25 M10 X 1 Breakaway Nut
M10 X 1 Electrode Nut
M10 X 1 Thermocouple Nut
Residential Controls Pilot Tubing & Accessories
Break-away Fittings
Tubing
Thread Size
Tube Size
CF-639
1/8”
1/8”
CF-640
3/16”
3/16”
Part Number
Size (OD)
Material
Length
1/8” 3/16”
Aluminum
1/4” 1/4”
CF-641
50 ft.
CF-643
Copper
1/4”
R-1633
Pilot Tubing
M10 X 1
5/8”
1/4” 1/8”
CF-M10-25
Compression Fittings
Length
1/4”
1 1/8” 7/8”
Part Number Nut
Ferrule
OD Tube Size
61C-2
60C-2
1/8”
61C-3
60C-3
3/16”
61C-4
60C-4
1/4”
4590-817
60C-4
1/4”
61C-4
CF-641
R-1633
CF-M10-25 Metric
Full Function Digital Multimeter
Used to make closed circuit tests of the thermocouples using a suitable millivolt meter.
10-038
CF-643
4590-817 Long Comp Nut
Millivolt Test Block
Part Number
60C-4
Function
Range
DC Volts
400mV, 4V, 40V, 400V, 1000V
Use on
AC Volts
400mV, 4V, 40V, 400V
Thermocouple
50-500 Hz
750V
10-038
400uA, 4mA, 40mA, 400mA DC Current
4A 10A 400uA, 4mA, 40mA, 400mA
Telescopic Lighter Great for those hard to reach pilots. Alligator clip holds match securely. Extends to 25” and retracts to 5” for handy pocket storage.
AC Current 50-500 Hz
4A 10A
Resistance
400 Ohm, 4K Ohm, 40K Ohm 400K Ohm, 4M Ohm 40M Ohm
BTL-11
Safety Magnet Check
DM383B Thermocouple Testing Use the DC Volts 400m range which provides a best resolution of 0.1 millivolt. Powerpile Testing Use the DC Volts 4v range which provides a best resolution of 1 millivolt.
78
Orifices Flat Tip Knurled Plug Orifice Part Number
Length
Threads
PO-519
15/32”
1/8” MNPT
PO-520
17/32”
1/4” MNPT
PO-521
5/8”
3/8 MNPT
PO-522
11/16”
1/2” MNPT
Bullet Tip Plug Orifice
PO-519
PO-501
Hex Size
Length
1/4”
11/32”
1/4-28
PO-544
5/16”
21/32”
5/16-18
PO-555
PO-509
3/16”
9/32”
PO-516
.136 Round
15/64”
PO-560
7/32”
.280”
8-32
1/4”
1/4-40
9/16”
9/16”
1/2-20
PO-532
5/8”
45/64”
5/8-18
PO-534
7/8”
13/16”
3/4-16
5/16-27
PO-501
3/8-27 3/8-24
PO-504 PO-528
PO-530
PS-676 OB-205 OB-207 OB-208
Hex Size
Overall Length
Barrel Diameter
Barrel Length
Threads
PO-531
3/8”
.870”
.250”
.433”
1/16-27
PO-538
1/2”
1.180”
.430”
9/16”
.370”
9/16”
1/2”
5/8”
9/16”
1.115”
3/8”
.719”
5/16”
PO-523 1/8-27 NPT
PO-511 PO-543
3/8” 5/16”
1.058”
.360”
.433”
.937”
.500”
.318”
1.063”
.425”
.408”
PO-557
7/16-27
PO-537 1/4-18 NPT
3/8”
7/16”
1/2”
5/8”
PO-554 PO-558 PO-556
9/16”
PO-525
PO-505
79
Threads
6-32
PO-516
10-32 11/32”
PO-527 PO-518
PS-675
1/4”
PO-508
Round Barrel Plug Orifice
PO-510
1/2-27
1/4-32
PO-553
PO-505
7/8”
5/16-32
Length
7/16”
PO-561
5/8”
19/32”
Hex Size
7/16”
Part Number
3/8”
PO-507
3/8”
Part Number
3/8”
PO-542
PO-507
.286-36
3/8”
PO-536
Threads
PO-512
Threads
11/32”
PO-529
Length
Flat Tip Hex Plug Orifice 5/16”
PO-515
Hex Size
PO-533
Chamfered Tip Plug Orifice Part Number
Part Number
1/4-28 5/16-24
7/32”
5/16-32
5/16”
11/32-32
7/16”
11/32-27
13/32”
3/8-32
7/16”
1/8 MNPT
3/8”
7/16-27 7/16-24
1/2”
9/16-18
43/64”
1/8-27
7/16”
1/2-24
1/2”
9/16-27
9/16”
1/2-27
19/32”
1/4 MNPT
PO-559
11/16”
17/32”
5/8-27
PO-535
7/8”
9/16”
3/4-27
PO-511
Orifices Cap Orifice Part Number
Specialty Pilot Orifices
Hex Size
OverallLength
CO-401
.685”
CO-400
.725”
CO-403
.750”
CO-408
1/2”
Barrel Diameter
.812”
Threads 1/8 NPT
3/8-27 .428”
CO-402
.725”
3/8-40
CO-406
.812”
3/8-27
CO-409
.815”
3/8-40
CO-405
9/16”
.925”
.550
Length
For Tubing Size
SD-4413
11/16”
1/4”
CO-400
SD-4413
General Controls Pilot Orifices OverallLength
GE-751
1.000”
GE-752
1.000”
GE-753
.750”
GE-754
.875”
1/4” F Comp
5/16-32
GE-757
.225”
----
8-32
Inlet
MI-108 MI-110
.830”
3/16” M Comp
12-28
PS-692
1.125”
3/16” F Comp
PS-693
1.140
PS-691
1.125
Part Number
OverallLength
BA-717
1.000”
BA-713
1.375”
BA-721
1.000”
BA-718
1.250”
BA-715
1.750”
1/4” M Comp
BA-720
Outlet Retainer Clip
Retaining Clip
1/4” F Comp
PS-692 PS-693
1/4-28
BA-717 BA-721
1.000”
Inlet
Outlet
3/16” Breakaway
5/16-32 7/16-27
1/4” Inverted
BA-715 7/16-27
BA-716 BA-719
1/8” FNPT 1.125”
1/8” MNPT
GE-751
GE-752
GE-757
Part Number
Length
GR-821
.510”
GR-813
.535”
GR-803
.500”
GR-804
.875”
GR-800
.450”
GR-801
.332”
BA-713 BA-718
5/16-32 1/4” Breakaway
Robertshaw Insert Orifices
GE-754
Length
Outlet
BA-716
Adapter Needles Part Number
Inlet
BA-719
Part Number
GE-753
PS-677
PS-677
Penn Baso Pilot Orifices
Specialty Metric Insert Part Number
OverallLength
PS-691
1/2-20
CO-403 CO-408 CO-407
Part Number
BA-720
For Tubing Size
GR-821
GR-813
GR-803
GR-804
GR-800
GR-801
1/4”
Robertshaw Threaded Orifices
MI-108
11/16”
Part Number GR-820
MI-110
80
Length
Inlet
Outlet
.682”
1/4” M Comp
5/16-24
GR-820
Orifices Honeywell Pilot Orifices Part Number
OverallLength
MH-850
1.010”
MH-854
1.125”
MH-855
.812
1/8” FNPT
MH-851
1.500”
1/4” Breakaway
MH-852
1.250
1/8” FNPT
Inlet
Honeywell Insert Orifices Part Number
Outlet
MH-850
MH-856
1/4” Breakaway
MH-851
MH-857 MH-858
MH-854
MH-852
OverallLength
Inlet
1.875”
1/4” Breakaway
WR-904
1.625”
1/8” FNPT
WR-905
1.125” X 1.937”
1/4” Compression
1.375”
1/4” Breakaway
WR-901
1.125”
1/8” FNPT
WR-902
1.250” X 1.125”
1/4” Compression
WR-900
WR-900
.437”
WR-901
MH-858
MH-855
TL-063
Driving Tool
TL-061
TL-062
Outlet
Crimper
WR-903 Ream Out Hole
7/16-20
TL-064
Narrow Crimper
WR-904 Insert Adapter
TL-070 Reamer
WR-905 1/2-20
Crimp Adapter End
MI-100
WR-906
Insert Adapter
Completed Installation
WR-902
TL-074 Anvil
Tapered Broaches
Range
Part Number
Range
G-1939
#19 - #39
G-3015
.003” -.013”
G-1960
#19 - #60
G-1008
.008” - .017”
G-4080
#40 - # 80
G-1010
.010” - .017”
G-1012
.012” - .017”
G-3020
.003” -.013”
Individual Drills
MH-857
Orifice Spudding Tools
Drills And Drill Sets Part Number
MH-856
1/4” Breakaway
Handpiece
WR-903
WR-906
.375”
For Tubing Size
7/16-27
White Rodgers Pilot Orifices Part Number
Length
G-3015, G-1008, G-1010, G-1012
G-3020
Same as G-3015 but with handle
G-4080
81
Flare Tools Deluxe Flare Tool
Papco Flare Tool
Faceted, hard chrome finished cone rolls out and burnishes perfect 45O flare above the tube holding mechanism. Original wall thickness is maintained at the baseline of the flare. Large handle for good leverage and precision threads on feed screw make flaring effortless. 1/8” thru 3/4” capacity.
One piece unit with swing away cone assembly facilitates quick easy flaring even in tight quarters. 3/16” thru 5/8” capacity.
420
Grabber Flare Tool
945TH
Self adjusting tube holder permits flaring any size tubing within its range. Automatically burnishes flare face. 3/16” thru 5/8” capacity.
Rol-Air Flare Tool Flares roll out above the die bar by super smooth faceted cone. Automatically burnishes flare face. Slip-on yoke permits use in tight quarters. Heat treated dies grip tubing without scoring. 3/16” thru 5/8” capacity.
525F
Large Size Flare Tool Flares up to 1-1/8” O.D. tubing. Yoke fits over flare bar and locks into place. Long handle and precision threaded feed screw. 3/4”, 7/8”, 1”, and 1-1/8” O.D. capacity.
500FC
Tips for Flaring •
An incorrect flare is one of the most common sources of leaks. To help prevent leaks, cut tubing with a sharp wheel for a clean right angle cut. To avoid tube constriction, don’t feed the screw too fast.
•
Since unremoved burrs can break off into the tubing or scratch the flared surface, remove burrs with a deburring tool.
•
A flare tool with burnishing cone puts a high polish on the flare and rolls out a perfect 45° flare for a good seal. Over or under flaring prevents a good seal. Use a drop of oil on the flaring cone and feed screw for precise action.
60290
Papco Cutting Tool Enclosed feed mechanism and wide rollers provide clean cuts on all grades of copper or aluminum tubing. Includes fold away reamer and spare cutting wheel. 1/8” thru 1-1/8” capacity. 512
82
Service Equipment Sherlock Leak Detector
Teflon Tape
Sherlock Low Temp leak detector is designed specifically for finding gas leaks at sub freezing temperatures. No mixing required.
Specially selected teflon tape is high density for excellent sealing on gas applications.
1 pt Bottle w/Brush Top Empty
1 gal Bulk Container
TT31202 1/2 X 520� TT31212 3/4 X 280�
Pure Anhydrous Methanol Pure anhydrous methanol is extremely effective in neutralizing moisture in propane storage containers. It has a high affinity for water and a boiling point lower than water. Available in 1 gal, 2-1/2 gal, 5 gal or 55 gal.
Pipe Joint Compound Gas Valve Grease Y70AA-1 Gas Valve Grease provides excellent lubricaton for gas valves from 32O to 175OF. 2-1/2 oz tube PLS2 1/4 pt PLS2 is a gray, opaque, viscous, non-hardening, smooth paste with a high solids content.
Gasoila 1/4 pt Gasoila is a blue/white, opaque, viscous, nonhardening, smooth paste with Teflon.
Y70AA-1
Zoom Spout Oiler Rectorseal #5 1/4 pt Rectorseal #5 1/2 pt. Rectorseal #5 is a slow dry, soft set, yellow paste for general piping service.
High grade, light weight oil with retractable zoom spout to get into the tighest spots.
Rectorseal #100 1/4 pt Rectorseal #100 1/2 pt. Rectorseal #100 is a white, opaque, viscous, nonhardening, smooth paste with Teflon.
17-076
83
Service Equipment Safety Approved Flashlight Mine Safety and UL approved flashlight incorporates circuit breakers that separate a broken bulb from the battery source instantly. Eliminates the source of ignition from a glowing filament in a cracked or broken bulb.
1259
Truck Wheel Chock Blocks Heavy duty ribbed aluminum construction. Sold in pairs with 3 ft. connecting chain. LWC Light Wheel Chock for pickups and small service trucks. HWC Heavy Wheel Chock for bobtails and large service trucks. Model
Description
Width
Length
Height
Weight
LWC
Light Weight Chock
6”
7”
6”
10 lbs
HWC
Heavy Weight Chock
7”
10-3/4”
8”
16 lbs
HWC
Railcar Chock Blocks
Rail Sign Post
Cast Steel blocks with heat treated spurs which bite into track to keep chocks from slipping. 25 lbs. shipping weight. Sold in pairs with 3 ft. chain.
Easy on, easy off sign post holds safety sign during railcar unloading. Sign not included.
Spurs Style “B” Chocks for Exposed Rail
Underside View
Edmont Seamless Monkey Grip Gloves Raised Finish Winter Monkey Grip gloves have a textured surface that provides an excellent grip for easier, safer handling of wet and dry materials. Tough, flexible vinyl coating provides a seamless surface to resist liquid penetration and abrasion. A soft, comfortable non-woven inner lining insulates against the cold. 23-171 Knitwrist fully coated large. 23-173 Safety Cuff fully coated large.
23-173
23-171
Edmont Tuf-Duk Gloves Winter Tuf-Duk gloves are vinyl impregnated in two-tone brown and gold. The material repels liquid but the gloves are not liquid proof because of the seams. Provide excellent grip and long wear. 31-791 Driver’s Style large.
31-791
84
MasterKote Paint
Paint Cost The cost of the paint is only about 25% of doing the paint job. With this in mind, it doesn’t make much sense to buy anything but a top quality paint. The price per gallon is not a reliable indicator of the total cost of painting. You should also consider the solids per gallon. (See the “What About Paint Coverage” inset).
Silicone Alkyd Enamel Highest Quality. The best choice for large storage tanks. You can’t beat silicone for resistance to weathering, especially ultra-violet light. It gives the pigments far better protection. Superior durability for large storage tanks. Outperforms standard enamels.
Polyurethane Enamel Excellent durability. The best choice for domestic tanks. The toughness of the polyurethane film gives outstanding exterior durability and chemical resistance plus better gloss and fade resistance than standard enamels.
9010 White
9001White 9003 Aluminum 9006 Trinity Gray 4503 Yellow 4703 Red
Alkyd Enamel Good durability. Good choice for domestic tanks. Formulated with durable alkyd resins and exterior grade pigments. The alkyd enamel provides high gloss that resists wear and weather with good one coat hiding.
351 Aluminum
Primer High quality primer for all steel products. Heavy on the rust inhibitive additives makes this primer an exceptional first coat for all steel surfaces. Provides both barrier and great adhesion for the final paint coat.
7780 Primer
Ringmaster Phenolic protection you can count on. Ringmaster phenolic is a must for cylinder bottom protection. It penetrates rust and coats the cylinder bottom and all the crevices around the footring for a hard, long lasting protective finish.
85
Ringmaster
Painting Tools Keep it easy
The 5 gallon bucket with a metal grid and bucket bonnet is a real easy system for daily tank painting. The metal grid allows you to maintain an even paint load on the roller and keeps the drips in the bucket. At the end of the day, simply hang the roller on the grid and cover the bucket with the bonnet.
MC-5 5 Gal Steel Pail MG-5 Metal Bucket Grid PCB-3 Bonnet (3 pk)
114-S Wire Brush w/Scraper
What About Paint Coverage? We are looking for at least 2 1/2 mils coverage for good steel protection.
86
900-576 Roller Handle 86M-9 Roller Cover
PROAM-20 2� Brush
Electrical Test Meters Full Function Digital Multimeter
Function
Read volts, amps, continuity with this high accuracy large display ruggedized meter. Includes digital multimeter with boot, 9v battery, 10A and 5A fuses, and rubberized test lead set. 5 YR warranty. Safety Magnet Test
Range
DC Volts
400mV, 4V, 40V, 400V, 1000V
AC Volts
400mV, 4V, 40V, 400V
50-500 Hz
750V 400uA, 4mA, 40mA, 400mA
DM383B
DC Current
4A 10A 400uA, 4mA, 40mA, 400mA
AC Current 50-500 Hz
Thermocouple Testing Use the DC Volts 400m range which provides a best resolution of 0.1 millivolt. Powerpile Testing Use the DC Volts 4v range which provides a best resolution of 1 millivolt.
4A 10A
Resistance
400 Ohm, 4K Ohm, 40K Ohm 400K Ohm, 4M Ohm 40M Ohm
Combustible Gas Leak Detectors Pinpoints gas leaks fast and easy. LED and alarm indicators. SPECIFICATION
CD100A
CD200
8” X 4” X 1-1/2”
8-3/4” X 3-1/4” X 2-1/2”
18”
18”
Sensitivity
50 ppm
50 ppm
Lighted Tip
Yes
Yes
Thumbwheel
Thumbwheel
Single Flashing LED
Six graduated LEDs
No
Yes
Ear Phone
Option
Included
Carrying Case
Option
Included
Battery
9 volt
4 - AA
Size Flexible Probe
Tic Adjustment Tic Indicator Adjustable Alarm
CD100A
Electronic Manometer
SPECIFICATION
A digital, time saving alternative to U-tube pressure measurement.
Range
Use to measure gas or draft pressures in light commercial and residential systems.
Battery Life
CD200
EM151 -20” to +20” W.C.
Accuracy
+/- 1.0% FS 50 hours
Auto Power Off
Yes
Warranty
1 Year
EM151
87
Signs Filling Information Signs
S1279 Refilling Info Decal Covers in depth the procedures for filling cylinders and permanently mounted vehicle tanks. 11” X 17” Vinyl
P-101 Cylinder Filling Chart 12” X 12” Poly
P-102 Cylinder Conditions 12” X 12” Poly
P-108 Motor Fuel Procedure 12” X 12” Poly
P-109 Cylinder Procedure 12” X 12” Poly
Vehicle Signs and Decals
17042 5-1/2” X 20” Steel
17042D 2” X 36” Vinyl Cyl 20 GA Cylinder Must Be Hauled 10” X 14” Steel
1075D 11” x 11” Vinyl 1075G 11” x 11” Magnetic 1075P 11” x 11” Poly
CG-126 Flip Type Placard 1075 - 1005 13.5” X 13.5” Aluminum
MPH69 Slide-in Placard Holder (Placard sold separately)
V-65 3” X 4.5” Vinyl V-31 Annual 6” x 15.5” Vinyl
V-32 Five Year 6” x 15.5” Vinyl
88
V-134 2.5” X 6” Vinyl
V-66 3” X 6.5” Vinyl
Signs Cylinder Stickers
SDOT DOT Compliance 1.25” x 3.75” Vinyl
SP-53R Duty to Warn 3” x 7” Vinyl
HZ-116 OSHA Compliance 2.2” x 5” Vinyl
CYL 2 in 1 DOT & Duty to Warn 3” x 7” Vinyl
V-128 NO OPD Sticker Use for cylinders that cannot be upgrade to the new OPD valve 4.75” x 4” Vinyl
CYL 3 in 1 DOT Duty to Warn OSHA 4.75” x 6.5” Vinyl
Cylinder Requalification Stickers
Your RIN preprinted here Peel & stick month here
5-V88-1
5-V88-2
5-V88-3
5-V88-4
C-58 3” x 1.875” Vinyl
89
Plant Signs
949 4” X 24” Steel
S1317V Authorized Personnel 10” X 14” Steel
157 10” X 14” Steel 157D 10” X 14” Vinyl 201 14” X 20” Steel
155-71D 2” Letters Vinyl (3” X 12”) 155-714D 4” Letters Vinyl (5” X 18”) 155-716D 6” Letters Vinyl (6.75” X 27”)
V-24BB 4” X 22” Vinyl
V-302BB 4” X 36” Vinyl
916D 2” Letters Vinyl (3” X 14”) 916D-3 3” Letters Vinyl 4” X 22”) 945B Tank Car Sign 11” X 17” Steel (Shown with accessory rail sign post)
HZ-704-1 7.5” X 7.5” Vinyl HZ-704-3 15” X 15” Vinyl
LP-1 4” x 5” Yellow Flag 21” Wire Staff Marks Existing Lines
LP-5 4” x 5” White Flag 21” Wire Staff Marks Proposed Lines
2929-9 20GA Shut Off Engine 14” X 20” Steel P-81 10” x 12” Poly
V-90-5 Five Ea 1” x 4” Vinyl
V-91-5 Five Ea 1” x 4” Vinyl
P-148 12” x 12” Poly
90
P-82 10” x 12” Poly
P-149 12” x 12” Poly
Reels Hannay Hose Reels Typical EPB Hose Reel
Hannay LP-Gas hose reels are of heavy duty construction and are designed for operating pressures of 1,000 PSI. Complete units are built to order from individual components matched to the hose capacity, piping size, mounting arrangement and rewind direction required. Many different configurations are available to suit individual needs. The most common arrangement with top right rewind, 12v DC explosion proof motor, manual rewind and 1-1/2� connections is shown.
Common Models and Dimensions Reel Model Number
Reel Dimensions (inches)
1� I.D. Hose Capacity (Feet)
A
B
C
D
E
F
G
Ship Wt. (lbs.)
EPB24-23-24
125
21
15.5
10.5
20.5
22.75
29.25
23.5
144
EPB30-23-24
150
27.5
22
10.5
20.5
22.75
33.75
23.5
157
EPB24-25-26
150
21
21
10.5
25.5
24.75
29.25
27.88
152
E
B
C
F
A
D F
FH3 Roller & Spool Assembly
Guidemaster
Add convenience and ease of hose handling with the FH3 roller and spool assembly. Especially helpful for odd angle hose reeling. FH3 Shown with top wind brackets
For the ultimate ease in hose handling, use the Guidemaster hose guide.
Guidemater Shown with bottom wind brackets
91
Reels Common Replacement Parts
Bevel Gears 9914.0372 Ring Gear 9914..0394 Pinion Gear
H-150G Riser Gasket
Back Bearing 1”
Motor Sprockets
Chain Pitch Size Chain Pitch
A Roller Width
B Link Spacing
#35
27.5
22
#40
21
21
A
Front Bearing 1-1/2”
9910.1117 #35 chain 11 tooth 1-11/16” long 9910.0917 #40 chain 9 tooth 1-5/16” long
B
Chain 9912.0001 #35 chain 10 ft. long 9912.0002 #40 chain 10 ft. long
12v DC XP Motors 9915.0003 1/2 HP 650 RPM 9915.0009 2/3 HP 500 RPM Brake/Rewind Assembly 9914.0200
12v Solenoid 9917.0025
XP Switch EPS-1
Switch Bracket ESH-2A
Rectangular Switch EXPB-2A
92
Junction Box JBC
Circuit Breaker 9917.0021 50 Amp 9917.0027 70 Amp
Reels FH3 Roller Parts FH-3 Roller Part Numbers
5
1 2
3
Part Number
Description
1
9940.0010
Roller Tubing (specify length)
2
9940.0009
Roller Rod (specify length)
3
9940.0008
Trunion Bearing
4
9940.0002
Black Cap (replaces obs. chrome cap)
5
9940.0012
Plastic-coated Step Bolt w/washers & Nut
6
9940.0005
Chrome Spool
7
9940.0006
Chrome Block
Key #
4
6
7
FH3 Roller Identification
FH-3 Roller Length Indetification
FH-3 Roller and Spool Assembly
Roller Number
Roller Length w/bushings A (inches)
Mounting Bolts C to C B (inches)
16
18.75
18
20.75
20.5
23.25
22.5
25.25
24.5
27.25
26.5
29.25
9940-010 (specify length)
“A” “B”
Chiksan Swivel Joints Chiksan swivel joints are high performance malleable iron units for 1,000 PSI service. All swivels are equipped with -175OF “AD” stainless steel, spring loaded teflon packing. Unsurpassed for long, leak-free service under the extreme temperature conditions experienced in liquid propane service. Stock Sizes: 3/4” thru 2” FNPT
93
#7 Grease 14-1/2 oz tube -50 - 212 OF “AD” Packing Sets 3178521 3/4” - 1” 3178528 1-1/4” - 1-1/2” 3178535 2” Ball Bearing Sets 1/4-40 3/4” - 1” 1/4-54 1-1/4” - 1-1/2” 3/8-48 2”
“AD” Packing Set
Corken Pumps Corken Coro-Flo Regenerative Turbine Pumps The regenerative turbine pump is the most dependable LP gas pump on the market. The free floating impeller with teeth cut on both sides picks up the fluid and creates a spiraling motion around the circumference of each side. The fluid is slightly accelerated and pressurized in dozens of small steps creating a smooth, quiet, overall product flow. With only a single pump seal and it’s free-floating impeller, the maintenence on these pumps is easy and very infrequent.
Corken “C Series” Coro-Flo Pumps Extremely quiet and free of vibration and pulsation, the Coro-Flo pump provides trouble-free service and long life. For lowcapacity, medium-head pumping such as cylinder filling, the C-Series is the pump of choice. Model Number
Capacity GPM Propane
Inlet
Outlet
Motor HP
Shipping Weight
C10-SM
7
1-1/4”
1”
1 - 1 Phase
80#
C12-SM
12
1-1/2”
1”
1 - 1 Phase
90#
C13-SM
20
1-1/2”
1”
2 - 1 Phase
130#
C14
38
1-1/2”
1”
3 - 3 Phase
150#
C12
Corken “F Series” Coro-Flo Pumps Same features and reliability as the “C” models but used for base mounting with standard foot mounted motors. Motor voltage, phase etc. can be selected to suit the individual application. Commonly used to feed vaporizing and aerosol systems. Model Number
Capacity GPM Propane
Inlet
Outlet
Motor HP
F10
7
1-1/4”
1”
3/4
F12
12
1-1/2”
1”
1
F13
20
1-1/2”
1”
2
F14
38
1-1/2”
1”
3
F15
19
1-1/2”
1”
3
Shipping Weight
48#
F12
Corken “FF Series” Coro-Flo Pumps The FF075 and FF150 pumps are designed for larger capacity or higher differential pressure applications. Exceptionally well suited for larger motor fuelling, vaporizer feed systems in both aboveground and underground tank applications. Model Number
Capacity* GPM Propane
Inlet
Outlet
Motor HP
FF075
32
1-1/2”
1”
7.5
FF150
44
1-1/2”
1”
7.5
Shipping Weight
FF075 140#
Typical Mounting
94
Corken Pumps Corken Coro-Vane Sliding Vane Pumps
The sliding vane pump is the most popular type of pump in the LP gas industry for higher flow rate applications. In this type of pump, a slotted rotor is eccentrically supported in a cycloidal cam creating a crescent cavity between the rotor and the cam. The sliding vanes sweep the incoming fluid to the opposite side of the crescent where it is squeezed through discharge holes in the cam toward the pump outlet. Because the vanes must always firmly contact the cam, special porting is designed into these pumps which routes discharge pressure under the vanes to keep them retracted from the rotor.
Corken Coro-Vane Stationary Pumps
Corken Coro-Vane pumps utilize the sliding-vane design to ensure pumping efficiencies remain high throughout the life of the pump. The vanes are self-adjusting for wear. Coro-Vane pumps are positive displacement pumps. They produce up to a maximum differential pressure of 125 PSIG. Three models are offered with capacities up to 350 GPM. Model Number
Capacity* GPM Propane
Inlet
Outlet
Motor STD HP
Shipping Weight
521
72
2-1/2” NPT
2” NPT
5
132#
Z3500
154
3” NPT
3” NPT
10
160#
Z4500
310
4” Flange
3” Flange
20
265#
* Capacity based on 780 RPM and 40 PSID. ** Other inlet and outlet configurations available on request.
Z3500
Typical Z3500 Installation
95
Corken Pumps Corken Coro-Vane Truck Pumps The Corken Z-Series truck pumps offer some remarkable improvements over competitive designs. Rotor Centering - thrust bearings in addition to heavy duty roller bearings keep the rotor from grinding thru the endplates. Blade Life - large diameter, low mass blade drivers won’t drive thru the blades even at elevated speeds. Cavitation - new design blades, push rods and liner allow speeds up to 800 RPM. Model Number
Capacity* GPM Propane
Inlet
Auxilliary Inlet
Outlet
Shipping Weight
Z3200
121
3” Flange
2” NPT
2” NPT
140#
Z4200
400
4” Flange
2” NPT
Dual 2” NPT
275#
* Capacity based on 800 RPM and 50 PSID.
Z4200 Transport Pump
Z3200 Bobtail Pump End View
Z3200 Bobtail Pump Side View Z4200 Transport Pump Mounted on Internal Valve
Z3200 Bobtail Pump Mounted on Internal Valve
Typical Transport Mounting 4” Z4200
96
Corken Pumps Corken Pump Bypass Valves Model Number
Capacity Range GPM Propane
Inlet & Outlet
B166 3/4
Up to 40
3/4”
B166 1
Up to 40
1”
T166 1-1/4
30 - 100
1-1/4”
T166 1-1/2
30 - 100
1-1/2”
ZV200
70 - 250
2”
B177 2 B177 2-1/2
Shipping Weight
9#
B166, T166 23#
2”
80 - 350
B166 Series The B166 is used on cylinder filling pumps as well as aerosol feed pumps. It incorporates a priming valve for vapor elimination and operates with a moderate pressure build-up.
45#
2-1/2”
T166 Series The T166 is used on larger capacity pumps such as bulk delivery trucks. It incorporates a continuous internal bleed for vapor elimination and operates with a moderate pressure build-up.
B177 Series The B177 is used on large capacity pumps. It requires an external sensing line and operates with a low pressure build-up.
Return to Tank
To Load Typical Bypass Arrangement
B177 ZV200 Bypass The ZV200 is used on both truck and stationary applications. It incorporates continuous internal bleed for vapor elimination and operates with low pressure build-up.
Inlet
ZV200
Corken Flo-Chek Valves The Flo-Chek enables you to detect flow in gas or liquid lines and prevents release of product from storage tank in the event of a line failure. Flow-indicating and back-check valves feature all ductile iron construction and are available in 1-1/4” through 4” NPT or 2” through 4” slip-on weld flange configurations. Model Number
Inlet & Outlet
FC125
1-1/4”
FC150
1-1/2”
FC200
2”
FC250
2-1/2”
FC300
3”
FC400
4”
Shipping Weight 8#
FC200
Reading The Flo-Chek Valve
30#
40#
No Flow
Erratic Flow
97
Full Flow
Corken Pumps Corken Oil-Free Compressors Corken gas compressors are designed for use in liquid transfer, vapor recovery, scavenger and portable applications. Whether it is gas recovery from cylinders or barge unloading, Corken has a compressor for your application.
491-107
The “107” bulk plant gas compressor unit is complete with pressure gauges, steel baseplate, mechanical liquid trap, four-way valve, strainer, interconnecting piping, adjustable driver slide base, v-belt drive and belt guard ready to receive an electric motor. This standard unit is typically used for liquid transfer and vapor recovery in applications including rail car and truck loading and unloading. Model Number
Max Capacity GPM Propane
Max Capacity CFM
Inlet
Outlet
Motor STD HP
Bare Weight
“107” Weight
91
50
8.3
3/4” NPT
3/4” NPT
5
145#
260#
291
101
16.5
3/4” NPT
3/4” NPT
5
190#
305#
491
215
35.5
1-1/4” NPT
1-1/4” NPT
15
300#
480#
691
361
60.2
2” NPT
1-1/2” NPT
25
670#
850#
Typical Compressor Transfer System
98
Blackmer Pumps Blackmer Cylinder & Motor Fueling Pumps These motor speed pumps are positive displacement sliding-vane design in a wide range of capacities. “F” series models include a motor mounting bracket for close coupling to NEMA C-face motors. 1” models incorporate an integral back-to-tank bypass. Model Number
Capacity* GPM Propane
Inlet & Outlet
Motor HP
Motor Mounting
Shipping Weight
LGF1
8
1”
1
C-face
32#
LGF1P
13
1-1/2
C-face
32#
LGRLF1.25
16
C-face
43#
LGLF1.25
21
C-face
43#
LGL1.25
21
Foot
31#
LGL1.5
33
Foot
31#
1-1/4”
1-1/2
1-1/2”
3
LGF1P LGRLF1.25 LGL1.5
LGF1P with motor
* Capacity based on cylinder filling applications.
Blackmer Stationary Pumps LGLD2E
Blackmer stationary pumps are positive displacement design utilizing sliding-vanes. Three models offer ranges up to 270 GPM. These are higher volume pumps that are commonly driven at reduced speeds with V-belt drives. Model Number
Capacity* GPM Propane
Inlet
Outlet
Motor STD HP
Shipping Weight
LGLD2E
67
2” NPT
2” NPT
5
60#
LGLD3E
133
3” NPT
3” NPT
10
166#
LGLD4
270
4” Flange
3” Flange
20
227#
LGLD4
* Capacity based on 660 RPM and 50 PSID. ** Other inlet and outlet configurations available on request.
Blackmer Truck Pumps Blackmer TLGLF3 and TLGLF4 pumps are designed to mount directly to a commercial internal control valve, in combination with the tank of a bobtail or transport.
TLGLF3
Model Number
Capacity* GPM Propane
Inlet
Auxilliary Inlet
Outlet
Shipping Weight
TLGLF3
93
3” Flange
2” NPT
2” NPT
125#
TLGLF4
280
4” Flange
2” NPT
Dual 2” NPT
240#
* Capacity based on 650 RPM and 50 PSID.
TLGLF4
99
Pump Accessories Blackmer Bypass Valves
Fisher Absolute Bypass Valves
Blackmer differential bypass valves are designed to protect pumps and system components from excessive pressure damage. Five sizes are offered to provide full flow capacity up to 250 GPM.
Certain applications require a set line pressure that does not vary with the pressure of the storage tank. Absolute bypasses measure the difference between the line pressure and atmospheric pressure and fill the need for this type of application.
Model Number
Capacity Range GPM Propane
BV 3/4
BV 1-1/4
BV 2
5#
1”
10#
1-1/2”
Up to 180
Model Number
Spring Range
Inlet & Outlet
*Propane Capacity (GPM)
Shipping Weight
98H-30
70 - 140#
1”
49.0
20#
98H-96
1-1/4”
Up to 80
BV 1-1/2
Shipping Weight
3/4”
Up to 40
BV 1
Inlet & Outlet
2”
98H-100
50 - 100#
1-1/2” 2”
28.0
37# 48#
* Based on 10 psig buildup over setting.
16#
98H-30
BV2
Pump Checkout Procedure Checking the performance of a liquid propane pump is readily accomplished by recirculating the product flow and throttling the discharge to determine the pressure capability of the system. The pump should be able to increase the tank pressure by at least 80 psi without motor overload or pressure fluctuation. If the system doesn’t have a pressure gauge, install one. If the filling hose is too short to provide recirculation, get a longer one.
B
Valve “A” must be open. Verify that the excess flow valve has not inadvertently closed. C
The filling hose must be connected to valve “C” to allow free circulation back to storage. Valve “B” must be closed to eliminate the bypass circuit. Pressure gauge “D” will show tank pressure with the pump off. It will read a modest (20 psi) increase in pressure after pump is started with valve “C” open
A D
Throttling valve “C” will dead head the flow and allow the operator to judge the highest pressure increase the pump is capable of producing. Reopening valve “B” will allow the operator to do a final reset of the bypass valve.
100
Pump Accessories Paget Strainers
Standard Threaded Specs
Designed to trap foreign material in pipeline systems and retain it in the strainer body where it is removed through the blow-off connection. All strainers are ductile iron (1000 WOG) in accordance with the guidelines of NFPA 58. Screens are 40 mesh stainless steel. Stocked in 1/2” thru 3” screwed sizes. Flanged connections available on special order.
Size FNPT
PAG 1/2
1/2”
PAG 3/4
3/4”
PAG 1
A Pag 2 Flanged models have 300# flanges both ends. A
Part No
Blow-off FNPT
Size A
1/2”
3-7/8”
1”
PAG 1-1/4
1-1/4”
PAG 1-1/2
1-1/2”
PAG 2
2”
PAG 3
3”
5”
3/4”
5-1/2” 6”
1”
7-1/4”
1-1/4”
10”
Standard Flanged Specs
Pag 4F
Steel Flex Connectors Steel Flex Connectors are used in piping systems where settling and shifting would cause stresses on the piping components. Also used to dampen the vibration in pump and compressor systems. The stainless steel inner tube is wrapped with double braided stainless steel. Schedule 80 nipples are welded on.
Part No
Size
Blow-off FNPT
Size A
PAG 2F
2”
1”
11-1/4”
PAG 3F
3”
1-1/4”
14”
PAG 4F
4”
1-1/4”
17”
PAG 6F
6”
1-1/2”
21-1/2”
Standard Threaded Specs These are standard diameter and length flex connecors. Other lengths available by special order.
2” Flex Connector Threaded
Inside Diameter
Overall Length
Working Pressure PSI
Burst Pressure PSI
1/2”
12”
2350
9400
3/4”
13”
1335
5340
1”
14”
1120
4480
1-1/4”
15”
800
3200
1-1/2”
16”
665
2660
2”
20”
865
3460
2-1/2”
22”
495
1980
3”
24”
455
1820
Flanged Connectors
2” Flex Connector Flanged
Flanged models are available by special order. The flexible material is the same as the threaded models. Order by connector diameter and face-to-face dimension.
101
Pump Accessories Motors and Drive Accessories We stock a complete line of AC electric motors, direct drive accessories, V-belt drive accessories, starters and start-stop stations. Give us a call for your particular application needs. Motors: Explosion proof models for pumps and compressors thru 25HP. V-belt Drives: Hubs and sheaves to match any RPM needs. Direct Drive Couplings: Couplings and spiders for all popular drive shaft sizes. Starters: Explosion proof manual and magnetic starters with accessory start-stop stations. V-belt Drive Pump
Direct Drive Pump
Direct Drive Couplings
V-belt Hubs and Sheaves
Explosion Proof Motors
Manual Motor Starters
Start-Stop Stations
102
Magnetic Starters
Pump Hook-up Kits Filling Hook-up Kits
You Supply The Tank - We Will Send The Rest
Bottle Fill Kit Components Pump with Motor & Switch Bypass Valve Bottom Outlet Valve with Excess Flow Hydrostatic Relief Flex Connector Strainer Inlet Pipe Union & Nipples 1/2 X 10 ft Filling Hose Quick Acting Shutoff Valve Soft Nose POL Connector
Fill Kit Piping Arrangement Motor Fuel Kit Hose End Valve
Motor Fuel Fill Kit Components Same componnents as the Bottle Fill except: 3/4� X 15 ft Filling Hose Quick Acting Shutoff Valve Female ACME Connector
Pressurizing Pump Sets We assemble complete pressurizing pump sets for a wide variety of pressure and load requirements. These assemblies provide a complete pump pressurizing package for continuos duty service with all components prepiped on a common base for ease of installation. Differential Pressure Applications
Absolute Pressure Applications
This style pump set is used where the load requires a moderate boost in pressure above what the storage tank can provide. A differential bypass regulates the boost pressure. The dual check valve arrangement allows the load to operate without the pump running with the option of runing the pump when low storage tank pressures are experienced.
This style pump set is used where an absolute line pressure is required by the load. The absolute bypass holds the delivery pressure to a constant value in contrast to a differential value. Common applications include hot mix plants, propane air mixers or any vaporized gas application where a steady pressure is required.
Common applications include grain dryers, construction heater loads or any vaporized gas application requiring a presssure boost.
Return To Storage
Return To Storage
To Load
To Load
In
103
Dispensing Units Standard Dispensing Units
Profitable, Ready To Use “Gas-Pac” Designed to service the growing need for LP fuel to industrial forklift users, motor fleets, campers, sportsmen and many others. The “Gas-Pac” unit is ready to use and will service all types and sizes of cylinders and tanks. Features • 12 GPM Pump with explosion proof motor listed by U.L. • Neptune 1” meter with 631 register. • 3/4 X 18 ft motor fuel hose • 1/2 X 5 ft cylinder filling hose • 1000# platform scale • Inlet strainer • All metal welded constuction • Locking door • Refill, Haz-Mat, Propane & No Smoking decals Options • Temperature compensated meter • Skid for tank mounting
Standard Dispensing Unit
Specifications Depth Width Height Weight
40” 40” 45” 250#
Deluxe Walk-in Dispensing Units Features • 12 GPM Pump with explosion proof motor listed by U.L. • Neptune 1” meter with 631 register. • 3/4 X 18 ft motor fuel hose • 1/2 X 5 ft cylinder filling hose • 1000# platform scale • Inlet strainer • All metal welded constuction • Locking door • Refill, Haz-Mat, Propane & No Smoking decals
Profitable, Ready To Use “Gas-Pac” The Deluxe Walk-in “Gas-Pac” is ready to use and provides out-of-theelements filling for the operator. Large cabinet allows addition of an accessory explosion proof light if desired.
Options • Temperature compensated meter • Skid for tank mounting • Emergency shut-off interlock assembly activated by door closure • Explosion proof light Specifications Depth Width Height Weight
48” 48” 72” 500#
Deluxe Walk-in Dispensing Unit
104
Dispensing Units Dispensing Unit Skid Bases We fabricate heavy duty skid bases for dispensing units to accomodate 500 or 1000 gallon tanks on a common base with the unit. A skid unit is much easier to install and gives the installation a professional look. The elevated tank mounting adds to the pump suction head for better pumping and long life of the dispenser components.
Dispenser Inlet Piping
Cylinder Filling Connectors 7193D-10 POL 7193L-10A Lift Truck 7193U-10 QCC 7193T-10 FPOL X QCC 12982 & 5760A FPOL X F Liquid
Cabinet Wall
ACME Filling Connectors
3175
105
A7575L3
Krug Products Krug Vapor Compressor
H50-GH Compressor with gasoline carburetion
Designed for evacuating tanks for repair or moving. Unit is portable. Easy to handle. Saves wear and tear on truck pump. 4 HP overhead valve engine. 18 to 50 GPM depending on piping. Gasoline or propane carburetion models. 1/2” FNPT inlet and outlet connections. Shipping weight 70 lbs.
H50-LPH Compressor with propane carburetion Hose Kits Available for tank-to-tank or tank-to-truck hookups.
Typical Unloading Arrangement Tank to Truck
Krug Hand Pump Used for liquid transfer where electicity is not available. The piston style, hand operated pump is easy to use and economical to maintain. 6 GPM at 40 strokes. 1” FNPT inlet and 3/4” FNPT outlet.
Hand Pump shown with typical piping arrangement.
106
Cylinder Storage Cabinets Forklift Cylinder Storage Cabinets Built Sturdy With Features The Others Don’t Have These Are Not “Erector Set” Bolt Together Units FEATURES All Welded Construction The unit comes assembled ready to go. Top, Sides, Back Enclosed Galvanized sheets on all sides keeps snow, rain, ice etc. from the cylinders. Doors are expanded metal for ventilation and cylinder viewing. Dual Reinforced Doors 2 doors with 1” square tubing reinforcement eliminates sags and wobbles. SS hinges make for rust-free smooth operation. Door latch is positive acting and lockable. Forklift Cylinder Storage Specs Capacity 6 33# 9 33#
Length 47”
12 33#
61”
9 43#
47”
12 43#
61”
Depth
Height
Weight
37”
120#
30”
170# 53”
36”
220# 200# 250#
20# Cylinder Storage Cabinets
Safe Short Profile Design No back breaking overhead lifting of cylinders. Top row of cylinders is at 3 ft. height. Forklift models have three rows of heavy angle iron racks for horizontal cylinder storage. 20# cylinder models have expanded metal shelves in 12, 16, & 18 capacity units. Three shelves on 27 capacity units. Sturdy Angle Iron Base Wide footprint base rails provide good support - no sinking into asphalt. Cabinet can be moved with forklift. Painted All steel parts are primed and painted with two coats of high quality phenolic for unmatched protection. Sign Panel Ample panel on door for signs and decals. 20# Cylinder Storage Specs Capacity
Length
Depth
Height
30”
53”
Weight
12 20#
47”
16 20#
61”
18 20#
40”
40”
48-1/2”
300#
27 20#
38”
38”
77”
350#
200# 250#
Lower shelf will accommodate either 20# or 30# cylinders
107
Propane Cylinders Manchester Cylinders Manchester offers a full range of DOT cylinders from 5 pounds thru 420 pounds. Triple testing, steel shotblasting and powder coat paint provide uniform quality throughout the entire product line.
OL H
Vertical DOT Cylinders Model
Description
OL
H
D
TW
WC
10054
5# with QCC & OPD
12
8.62
8
9.5
13.0
10228.4
10# with QCC & OPD
17.43
13.75
8.87
14
26.1
10393.1
11# with QCC & OPD
10504
20# with QCC & OPD
12.38
8.37
13
25.4
10834TC.1
20# with QCC & OPD & SG
1160.8
30# with QCC & OPD
1166TC.2
30# with QCC & OPD & SG
23.43
19.56
25.5
71.4
1220.13
40# with QCC & OPD
1222TC.2
40# with QCC & OPD & SG
29.43
25.56
30.5
95.2
14861
50# with POL & Outage
28.50
23.70
14.50
46
119
1427
100# with POL & Outage
46.31
41.00
15.06
70
238
Description
OL
H
D
TW
WC
10487TC
20# with QCC & OPD & SG
17.37
13.62
19.5
47.6
1175TC
30# with QCC & OPD & SG
23.43
19.56
27.7
71.4
12.16
D
Horizontal DOT Cylinders Model
12.16
Vertical Buffer Cylinders
5455 9285
Capacity 20#
Material
OL
D
TW
Steel
19.13
12.19
19.5
Aluminum
20.38
12.28
17
1499 6762.1
Capacity 420#
10228.4
10504
WC 47.6
Buffer
Vertical 420# Cylinders Model
10393.1
10487TC
Don’t use standard forklift cylinders on buffer applications. Buffer cylinders are commonly used indoors and are required to utilize the same safety connector and separate relief valve as found on forklift cylinders. Because the cylinder sloshes liquid during normal use, no vapor eduction tube is installed below the vapor valve to prevent liquid entrapment. Model
10054
Design DOT ASME
OL
D
TW
WC
53.25
30
283
1000
108
1499
Propane Cylinders Manchester Forklift Cylinders Manchester forklift cylinders are built tough. Guard collars are MIG welded 13 gauge with three easy-to-carry hand holes. Liquid tubes are internally braced for added tube stability and support. Float gauges are easy-to-read universal vertical/horizontal design.
OL
Steel Forklift Cylinders Model
H
Capacity
OL
H
5550
20#
19.13
14
5570
33#
27.25
22
5590
43#
33.25
28
D
12.19
TW
WC
27
47.6
36
80
43
104
TW
WC
17
47.6
23.5
80
25
104
D
Aluminum Forklift Cylinders Model
Capacity
OL
H
9300
20#
20.38
14
9310
33#
28.56
22
9164
43#
33.25
28
D
12.28
5570
Forklift Cylinder Parts
9300
Relief Valve and Accessories Deflection Elbows 7545-14
Cap for Relief
Caps for Elbows 7545-12
3100-54 9103-54
7545-40
Gasket & Oring
8545AK 8545AK 7141M-3R
Fixed Liquid Level
7513-25
Shutoff ACME Connectors
3165C
9101P5H
Bulk Filler
7141M 7141M
7647SC
Float Gauges
Tank Size
Junior Pattern
1-1/4� Threaded
3/4� Threaded
9300
6284-33
7284-33
G12854
9310
6284-34
7284-34
G12854
9164
6284-35
7284-35
7384-1007
109
7141F
Tanks and Cylinders Forklift Cylinder Brackets
TB2-60
Model
TB2
TB2 Mount
Description
TB2
33# & 43# Horizontal
TB3
20# Vertical
TB2-60
Toggle & Nut
TB2-70
Locating Pin Assy
TB3
Manchester RV & Motor Fuel Tanks Manchester offers a wide variety of RV and motor fuel tanks in a wide range of diameters, lengths and capacities for autos, trucks and RVs. These tanks are available on a direct order basis from the factory. Call us with your particular application. Popular RV Tanks
Popular Motor Fuel Slick Tanks
Model
Dia
OL
W.C.
LP
Wt.
6802
12”
32”
14.1 Gal
11.2 Gal
63#
6818
12”
42”
18.8 Gal
15.0 Gal
76#
6828
14”
40”
24.0 Gal
19.2 Gal
90#
Model
Dia
OL
W.C.
LP
Wt.
23117
20”
42”
50.7 Gal
40.6 Gal
146#
23127
20”
48”
58.5 Gal
46.9 Gal
167#
23147
24”
48”
83.1 Gal
66.5 Gal
221#
Model
Dia
OL
W.C.
LP
Wt.
2457
20”
48”
58.6 Gal
46.9 Gal
164#
26087
20”
60”
74.4 Gal
59.6 Gal
190#
20597
24”
62”
109.7 Gal
87.8 Gal
301#
Popular Motor Fuel Floor Mount Tanks
Horizontal ASME Tank Brackets Heavy Duty tank mounting brackets for slick motor fuel tanks. Designed for universal mouting to the frame of the vehicle. Two or three brackets required depending on the diameter and length of the tank.
Model
Description
2518
16” Bracket
2506
18” Bracket
2507
20” Bracket
2509
24” Bracket
110
Tank & Cylinder Accessories Specialty Stop Fill Valves
LT-3 Flange Kit
For installation in horizontal tanks to provide automatic stop fill when tank reaches 80% level.
Provides a 3/4” FNPT tap over the filling flange on motor fuel and RV tanks to accept the V13414 stop fill valve in place of the obsolete Brown Valve. LT-3 Flange Kit
V13414
Obsolete Brown Valve
3/4” MNPT tank connection X 1-3/4” M ACME. Must be mounted at the 80% level of tank.
Cylinder Caps & Collars
Caps and collars are designed for installation on threaded style cylinders to protect the shutoff valve.
3-1/2” Cap
LT-3 Diagram V13414
LT-3 Flange
312-MV
Bottle Wrench
Cylinder Dolly
Makes cylinder valve replacement a snap.
The CD-505 is constructed of heavy gauge square steel tubing designed especially for transporting 100 lb cylinders. Two ply pneumatic tires. 1” axle.
Part Number
Description
Part Number
Description
20-1
POL Plug
20-5
Plumbers Pot Wrench
20-2
Wrench
20-6
Forklift Wrench
20-3
Handle
20-20
QCC Valve Wrench
20-4
Chain Vise
CD-505
111
Tank & Cylinder Accessories Thorpe Pit Gauge
POL Locks
The Thorpe Pit Gauge is made of highly polished stainless steel 2-11/16” wide and 5-1/4” long. It comes with a stylus on the indicator arm for gauging pits and dents in cylinders. Use to check dent depth and corrosion during cylinder requalification.
Secures the POL outlet connection of storage tanks against unauthorized usage.
ME530 POL Lock
ME530-03 Key POL Valve
PPG 001
Plug Installed
Lock Installed
Gas Test Strips 100 strips per tube. LP-3 Red Litmus Paper Tests for the presence of anhydrous ammonia. LP-4 Lead Acetate Paper Tests for the presence of corrosive compounds.
Checking Corrosion Depth
Detecto Platform Scale Heavy duty 1000 lb capacity platform scale for cylinder filling. Easy to read, rust proof die cast beam. Part Number
Platform
Height
Width
Depth
Shipping Wt.
5401
19” X 28”
45”
24”
35”
132#
Steel Stamp Set Use to recertify cylinders. Includes characters 0 - 9 and the letter E. (See also the re-certification stickers on page 89.)
5401
06091
112
Vaporizers Algas Direct Fired Vaporizers Algas direct fired vaporizers offer an even supply of vapor for loads that are too large for the natural vaporization of propane storage tanks. All models feature powder coated steel cabinets, stainless steel flues, automatic anti-overflow valves and thermostatic controls.
Specifications Model Number
Cap. GPH Propane
Inlet FNPT
Outlet MNPT
Height
Width
Depth
Weight
40/40H
40
3/4”
1”
35”
19-1/4”
16”
155#
80/40H
80
3/4”
1”
35”
30-1/2”
16-1/2”
220#
120/60H
120
3/4”
1”
44”
30-1/2”
16-1/2”
275#
Larger models available through 800 GPH.
Model 40/40
Typical Piping Arrangement
Exposure Storage Tank Storage Tank Shutoff Point of Transfer Nearest important building or group of buildings or line of property which may be built upon.
Distance from Vaporizer 10 feet 15 feet 15 feet
25 feet
Common Algas Direct Fired Repair Parts 2
1
40/40 Vaporizer
3 Key
4
5
7
Description
80/40 Vaporizer
Old Version up to Oct 2002
New Version after Oct 2002
Old Version up to Oct 2002
New Version after Oct 2002
1
Inlet Kit
3-0016
3-0016
3-0016
3-0016
2
Outlet Kit
3-0017
3-0017
3-0017
3-0017
3
Burner Regulator
920V
920V
920V
920V
4
Thermostat
3-3540
3-3540
3-3540
3-3540
5
Thermocouple
1980-36
1980-36
1980-36
1980-36
6
Pilot Assy
3-0631
3-0631
3-0644
41021
7
Burner Jet
40C14
33581
40C14
33581
6
113
Vaporizers Algas Zimmer Electric Vaporizers Dimensions
The Zimmer electric vaporizer is a compact, simple and reliable solution for smaller LPG loads where a single storage tank falls short on vaporization capacity. Designed for reliability, there are no switches, thermostats, floats, relays or other electric controls. The self regulating internal heaters will operate with any voltage from 100 - 240 volts, single phase. It is light-weight and wall or tank mountable for easy and versatile installation.
Width
Height
Depth
Weight
35”
15”
12”
60#
Specifications 240 Volt Specs
Wall Mount
115 Volt Specs
Model
Inlet
Outlet
GPH
Amps
GPH
Amps
Z40P
1/2” FNPT
1/2” FNPT
20
19.5
15
27.3
To Load
Tank Mount
Tank Mount Piping Detail
Tank Vaporization Rate The boiling liquid in a tank undergoing natural vaporization will reduce the product temperature below air temperature.
To Load
Vaporization Capacity at 0OF of Popular ASME Propane Storage Vessels Tank Size Gallons
BTU/HR 60% Full
BTU/HR 40% Full
BTU/HR 20% Full
BTU/HR 10% Full
120
160,800
128,640
96,480
72,360
250
282,000
225,600
169,200
126,900
500
440,300
352,240
264,180
198,135
1000
791,300
633,040
474,780
356,085
For Other Air Temperatures, Use the Following Mutipliers Air Temp
Multiplier
Air Temp
Multiplier
-15 F
0.25
+5 F
1.25
-10 F
0.50
+10 F
1.50
-5 F
0.75
+15 F
1.75
0F
1.00
+20 F
2.00
O
O
O
O
114
O
O
O
O
Vaporizers Algas Torrexx Electric Vaporizers
The Torrexx Electric LPG Vaporizers provide an efficient, reliable vaporization solution in a compact, self-contained design. The units are Explosion Proof (Class1, GroupD, Division1), and are available in a wide variety of operating voltages for versatile installation options.
1” FNPT Vapor Outlet All Models
Economizer Valve
The Economizer valve mounts on the discharge of the vaporizer and remains closed until the tank pressure falls to 30 psig. This allows a supplemental bypass pipe to feed the load directly from the tank saving the energy of the vaporizer until required. 1” FNPT in and out. From Bypass Tank Regulator
3/4” FNPT Liquid Inlet All Models
Torrexx Side View
To Load
Torrexx Front View
41051 Economizer
Torrexx Specifications Model Number
TX25
TX50
TX100
TX160
Cap GPH Pro
12.5
25
50
80
Single Phase Volts
Amps
Three Phase Volts
Amps
120
32.4
----
----
208
14.1
----
----
240
16.2
----
----
208
28.1
----
----
240
32.4
----
----
----
----
208
16.3
----
----
240
18.7
208
56.2
----
----
240
54.1
----
----
----
----
208
32.4
----
----
240
37.4
----
----
480
18.7
----
----
208
49.6
----
----
240
61.9
----
----
480
26.0
Height
Width
Depth
Weight
45.4”
128#
45.4”
128#
9-1/8”
11-1/2”
45.4”
128#
51.4”
145#
TX240
120
----
----
480
42.9
56.4”
155#
TX320
160
----
----
480
47.4
63.4”
173#
115
Separators Separators Removes heavy ends from gas vapor streams. Especially effective after vaporizers. Single Stage models provide primary extraction of heavy end particles and solid material in a gas vapor stream by centrifugal action in the chamber. Available in Style A Vertical configuration only.
Two Stage models provide, in addition to the centrifugal action, a filter element in the chamber for coalescing of fluids suspended in the gaseous state, as well as collecting solids as small as 5 microns. Available in Style A Vertical or Style B Horizontal configurations.
• All Welded Contruction • Designed to be installed in a controlled • •
Style A Vertical Two Stage Filter Separator
pressure pipeline, 100 PSIG or less. Self Cleaning Prime Coat Painted
Style A Vertical Single Stage Separator
Style B Horizontal Two Stage Filter Separator
Style A Vertical Configuration Single Stage and Two Stage Style A
5”
8”
12”
30 CFM
100 CFM
900 CFM
Inlet Connection b
1”
2”
3”
Outlet Connection b
1”
2”
3”
1/2”
1/2”
1/2”
Overall Height (L)
17-1/2”
28-3/4”
X Dimension
4-1/4”
Y Dimension Weight c
Max Ideal Capacity
a
Drain Opening (NPT)
Style B Horizontal Configuration Two Stage Only Style B
5”
8”
12”
30 CFM
100 CFM
900 CFM
Inlet Connection b
1-1/2”
2”
3”
45-1/4”
Outlet Connection b
1-1/2”
2”
3”
6”
8-1/2”
Drain Opening (NPT)
1/2”
1/2”
1/2”
7”
9-3/4”
11”
OAL Screwed (L)
18-1/2”
19-1/2”
28-1/2”
18#
76#
202#
OAL Flanged (L)
21”
24”
30”
Weight c
20#
65#
160#
Max Ideal Capacity a
Listed capacities are maximum to maintain best particulate retension time for coalescence and separation. b Connections available, female NPT or 150# RF flange. c Weights shown are for single stage. Two stage adds 5# approx. a
116
Listed capacities are maximum to maintain best particulate retension time for coalescence and separation. b Connections available, female NPT or 150# RF flange. a
Propane/Air Mixers LP-Gas Standby Systems LP-Gas standby fuel installations provide reliable energy needs during natural gas curtailment. Natural gas supplies are often restricted especially in the winter months when demand on the natural gas mains is at its maximum. The natural gas utilities have a finite supply of pipeline capacity and experience shortages during peak demand days. An LP-Gas standby system allows the end user to switch to a compatible propane/air mixture during natural gas curtailment. The connected plant can continue normal operations with an equivalent clean burning fuel. The plant manager can also gain significent savings in their year-long fuel costs by contracting with the utility for an interruptible natural gas rate.
Standby System Plant
The layout of a typical standby system plant is depicted showing the major components.
Propane Storage
Details of the system valving, spacing and distances are intentionally not shown. • • • •
Storage Tank Truck Unloading Pressurizing Pump Mixer
Mixer
Pump
Truck Unloading
To Load
Typical Propane/Air Mixing Systems A typical arrangement for a propane/Air mixing assembly is depicted. The mixer is a typical venturi style with a mixed gas holding tank and requires a pressurizing pump to provide the elevated vapor pressure for gas/air mixing. All piping, valving and ancillary equipment must be selected and installed according to the provisions of NFPA 58.
Pump Bypass Line
Propane Storage
Mixed Gas Out
Pressurizing Pump
117
Propane/Air Mixers Algas Propane/Air Mixing Systems The Algas XPV Propane/Air Mixing Systems are complete natural gas replacement units for commercial and small industrial natural gas users. They are a combination of the Power XP Electric vaporizer and the Vaporaire Venturi Air/Gas mixer. The units come completely pre-packaged with vaporizer, venturi arrangement, surge tank and all controls for easy installation. The smaller units utilize a single vaporizer/mixer combination. The larger units use multiple vaporizer/mixers factory connected in parallel to provide greater capacity. All units are Explosion Proof (Class1, GroupD, Division1), and are available in a wide variety of operating voltages for versatile installation options. Model Number
Cap MM BTU/HR
XPV2.5
2.5
XPV5
5
XPV7
7
XPV10.5
10.5
Inlet
3/4”F NPT
Outlet
Size (in.) LXW X H
Weight
80x26x84
800#
80x26x90
900#
2” FNPT
XPV14
14
100x32x96
1000#
XPV21
21
87x26x90
1200#
XPV28
28
103x32x96
1300#
XPV-7
Propane/Air Check Valves A check valve is required on both the natural gas and mixed gas lines upstream of the tie-in point. This prevents the natural gas from entering the mixed gas lines and the mixed gas from entering the natural gas lines. The respective gas regulators aid in preventing back flow but should not be depended on as the sole devices left to provide this function. To Load NAT
MIX Shutoff
Regulator
Check
Check
Regulator
Shutoff
510T Swing Check The 510T is a bronze body horizontal swing check with a 300 lb. W.O.G. rating and features a soft seat for tight closure on back seating.
510T
510T Specs Model Number
Size FNPT
2.5 PSI Line Pressure .25 psi drop
5 PSI Line Pressure .5 psi drop
CFH MIX
CFH NAT
CFH MIX
CFH NAT
Length Through Valve
510T
1”
3364
4917
5062
7400
3-1/4”
510T
1-1/4”
5859
8564
8812
12890
3-9/16”
510T
1-1/2”
8246
12054
12411
18141
4”
510T
2”
14214
20777
21392
31270
4-3/4”
118
Pipe Carbon Steel Pipe We stock a complete line of carbon steel pipe in the ASTM specifications A-53-F, A-53-E and A-106. Standard lengths are 21 ft. We will also cut to order and can thread up to 4”. Pipe will be shipped plain end unless specified differently on the order.
Carbon Steel Pipe
Specifications
Schedule 40
Schedule 80
Nominal Pipe Size
OD Inches
ID Inches
Weight per Foot
ID Inches
Weight per Foot
1/8”
.405
.269
.24
.215
.31
1/4”
.540
.364
.42
.302
.54
3/8”
.675
.493
.57
.423
.74
1/2”
.840
.622
.85
.546
1.09
3/4”
1.05
.824
1.13
.742
1.47
1”
1.315
1.049
1.68
.957
2.17
1-1/4”
1.660
1.380
2.27
1.278
3.00
ASTM A-53-E This general service pipe is manufactured by the Electric Resistance Weld (ERW) process. Available in Standard Weight (Sch 40) in sizes 2” through 8”.
1-1/2”
1.900
1.610
2.72
1.500
3.63
2”
2.375
2.067
3.65
1.939
5.02
2-1/2”
2.875
2.469
5.79
2.323
7.66
3”
3.500
3.068
7.58
2.90
10.25
ASTM A-106 This carbon steel pipe is manufactured in seamless only. Available in Standard Weight (Sch 40) in sizes 1/8” through 12” and in Extra Heavy Weight (Sch 80) in sizes 1/8” through 8”.
4”
4.500
4.026
10.79
3.826
14.98
5”
5.563
5.047
14.62
4.813
20.78
6”
6.625
6.065
18.97
5.761
28.57
8”
8.625
8.071
24.70
7.625
43.39
The description for each specification and the sizes available for each specification are given below ASTM A-53-F This general service pipe is manufactured by the Continuous Weld (CW) process. Available in Standard Weight (Sch 40) and Extra Heavy Weight (Sch 80) in sizes 1/8” through 4”.
Fusion Bond Coated Pipe Fusion Bond Epoxy (FBE) provides corrosion protection of pipelines and pipe pilings in service in the harshest environments. This field-proven coating protects against soil stress, bacteria and fungus attack, soil acid, alkalis and all other corrosive elements associated with below ground or underwater use. FBE is also resistant to cathodic disbondment in long term performance under a wide range of in-service conditions and ambient temperatures. Fusion Bond Epoxy has tough physical properties that minimize damage during transit, installation and operation. This coating also demonstrates superior chemical resistance in long term service in a variety of soil conditions. FBE protective coatings provide an excellent base for ARO systems and joint coatings. Fusion Bond Coating
119
Steel Pipe
Pipe Fittings Threaded Pipe Fittings Class 150 (Standard) Black Malleable Iron fittings are the economical choice for general piping systems at reduced pressure. Fittings in this class are suitable for vapor lines under 125 PSIG. Forged Steel (FS) fittings offer exceptional strength for distortion free make-up in higher pressure piping. These fitting are machined from solid forgings with grain flow and strength designed in. The extended banding allows much greater distortion free tightening than the equivalant malleable iron fittings.
90O Elbows Pipe Size
90O Street Elbows
STD
FS
Pipe Size
1/8”
120 02
-----
1/4”
120 04
3/8”
45O Elbows
STD
FS
Pipe Size
STD
FS
1/8”
122 02
-----
1/8”
123 02
-----
420 04
1/4”
122 04
422 04
1/4”
123 04
423 04
120 06
420 06
3/8”
122 06
422 06
3/8”
123 06
423 06
1/2”
120 08
420 08
1/2”
122 08
422 08
1/2”
123 08
423 08
3/4”
120 12
420 12
3/4”
122 12
422 12
3/4”
123 12
423 12
1”
120 16
420 16
1”
122 16
422 16
1”
123 16
423 16
1-1/4”
120 20
420 20
1-1/4”
122 20
422 20
1-1/4”
123 20
423 20
1-1/2”
120 24
420 24
1-1/2”
122 24
422 24
1-1/2”
123 24
423 24
2”
120 32
420 32
2”
122 32
422 32
2”
123 32
423 32
2-1/2”
120 40
420 40
2-1/2”
122 40
422 40
2-1/2”
123 40
423 40
3”
120 48
420 48
3”
122 48
422 48
3”
123 48
423 48
STD
Caps
FS
Couplings
Plugs STD
FS
Pipe Size
STD
FS
1/8”
190 02
-----
1/8”
140 02
-----
450 04
1/4”
190 04
490 04
1/4”
140 04
440 04
150 06
450 06
3/8”
190 06
490 06
3/8”
140 06
440 06
1/2”
150 08
450 08
1/2”
190 08
490 08
1/2”
140 08
440 08
3/4”
150 12
450 12
3/4”
190 12
490 12
3/4”
140 12
440 12
1”
150 16
450 16
1”
190 16
490 16
1”
140 16
440 16
1-1/4”
150 20
450 20
1-1/4”
190 20
490 20
1-1/4”
140 20
440 20
1-1/2”
150 24
450 24
1-1/2”
190 24
490 24
1-1/2”
140 24
440 24
2”
150 32
450 32
2”
190 32
490 32
2”
140 32
440 32
2-1/2”
150 40
450 40
2-1/2”
190 40
490 40
2-1/2”
140 40
440 40
3”
150 48
450 48
3”
190 48
490 48
3”
140 48
440 48
Pipe Size
STD
FS
Pipe Size
1/8”
150 02
-----
1/4”
150 04
3/8”
120
Pipe Fittings Bushings Pipe Size
STD
FS
Pipe Size
STD
FS
Pipe Size
STD
FS
1/4” X 1/8”
180 04X02
480 04X02
1-1/4” X 3/4”
180 20X12
480 20X12
2-1/2” X 3/4”
-----
480 40X12
3/8” X 1/8”
180 06X02
480 06X02
1-1/4” X 1”
180 20X16
480 20X16
2-1/2” X 1”
-----
480 40X16
3/8” X 1/4”
180 06X04
480 06X04
1-1/2” X 1/4”
-----
480 24X04
2-1/2” X 1-1/4”
-----
480 40X20
1/2” X 1/8”
180 08X02
480 08X02
1-1/2” X 3/8”
-----
480 24X06
2-1/2” X 1-1/2”
-----
480 40X24
1/2” X 1/4”
180 08X04
480 08X04
1-1/2” X 1/2”
-----
480 24X08
2-1/2” X 2”
-----
480 40X32
1/2” X 3/8”
180 08X06
480 08X06
1-1/2” X 3/4”
-----
480 24X12
3” X 1/2”
-----
480 48X08
3/4” X 1/4”
180 12X04
480 12X04
1-1/2” X 1”
-----
480 24X16
3” X 3/4”
-----
480 48X12
3/4” X 3/8”
180 12X06
480 12X06
1-1/2” X 1-1/4”
-----
480 24X20
3” X 1”
-----
480 48X16
3/4” X 1/2”
180 12X08
480 12X08
2” X 1/4”
-----
480 32X04
3” X 1-1/4”
-----
480 48X20
1” X 1/4”
180 16X04
480 16X04
2” X 3/8”
-----
480 32X06
3” X 1-1/2”
-----
480 48X24
1” X 3/8”
180 16X06
480 16X06
2” X 1/2”
-----
480 32X08
3” X 2”
-----
480 48X32
1” X 1/2”
180 16X08
480 16X08
2” X 3/4”
-----
480 32X12
3” X 2-1/2”
-----
480 48X40
1” X 3/4”
180 16X12
480 16X12
2 X 1”
-----
480 32X16
1-1/4” X 1/4”
180 20X04
480 20X04
2” X 1-1/4”
-----
480 32X20
1-1/4” X 3/8”
180 20X06
480 20X06
2” X 1-1/2”
-----
480 32X24
1-1/4” X 1/2”
180 20X08
480 20X08 STD
FS
Reducing Couplings Pipe Size
STD
FS
Pipe Size
STD
FS
Pipe Size
STD
FS
1/4” X 1/8”
142 04X02
442 04X02
1” X 1/2”
142 16X08
442 16X08
2” X 1-1/2”
-----
442 32X24
3/8” X 1/8”
142 06X02
442 06X02
1” X 3/4”
142 16X12
442 16X12
2-1/2” X 1”
-----
442 40X16
3/8” X 1/4”
142 06X04
442 06X04
1-1/4” X 1/2”
142 20X08
442 20X08
2-1/2” X 1-1/4”
-----
442 40X20
1/2” X 1/8”
142 08X02
442 08X02
1-1/4” X 3/4”
142 20X12
442 20X12
2-1/2” X 1-1/2”
-----
442 40X24
1/2” X 1/4”
142 08X04
442 08X04
1-1/4” X 1”
142 20X16
442 20X16
2-1/2” X 2”
-----
442 40X32
1/2” X 3/8”
142 08X06
442 08X06
1-1/2” X 1”
-----
442 24X16
3” X 1-1/4”
-----
442 48X20
3/4” X 1/4”
142 12X04
442 12X04
1-1/2” X 1-1/4”
-----
442 24X20
3” X 1-1/2”
-----
442 48X24
3/4” X 3/8”
142 12X06
442 12X06
2” X 1/2”
-----
442 32X08
3” X 2”
-----
442 48X32
3/4” X 1/2”
142 12X08
442 12X08
2” X 3/4”
-----
442 32X12
3” X 2-1/2”
-----
442 48X40
1” X 1/4”
142 16X04
442 16X04
2 X 1”
-----
442 32X16
1” X 3/8”
142 16X06
442 16X06
2” X 1-1/4”
-----
442 32X20
121
Pipe Fittings
Tees Pipe Size
Unions STD
FS
Pipe Size
1/8”
130 02
-----
1/4”
130 04
3/8”
Crosses STD
FS
Pipe Size
1/8”
170 02
-----
430 04
1/4”
170 04
130 06
430 06
3/8”
1/2”
130 08
430 08
3/4”
130 12
1”
STD
FS
1/4”
160 04
460 04
470 04
3/8”
160 06
460 06
170 06
470 06
1/2”
160 08
460 08
1/2”
170 08
470 08
3/4”
160 12
460 12
430 12
3/4”
170 12
470 12
1”
160 16
460 16
130 16
430 16
1”
170 16
470 16
1-1/4”
160 20
460 20
1-1/4”
130 20
430 20
1-1/4”
170 20
470 20
1-1/2”
160 24
460 24
1-1/2”
130 24
430 24
1-1/2”
170 24
470 24
2”
160 32
460 32
2”
130 32
430 32
2”
170 32
470 32
2-1/2”
130 40
430 40
2-1/2”
170 40
470 40
3”
130 48
430 48
3”
170 48
470 48
Steel Pipe Nipples Steel pipe nipples are fabricated from A-53-F steel pipe. Stocked in Standard Weight (Sch 40) and Extra Heavy Weight (Sch 80) in pipe sizes 1/8” to 3”. Lengths from close to 12”.
Convenient 25 pack assortments available in 1/2” & 3/4” pipe sizes. Each pack contains 25 nipples in assorted lengths from close to 6” Seamless nipples fabricated from A-106 steel pipe are avilable by special order. Call for delivery.
Steel Extra Heavy Swage Nipples
Swage Nipple Stock Sizes
Swage nipples are fabricated from either bar stock steel or seamless pipe and comform to ASTM A-234. Stocked in Extra Heavy (Sch 80) only.
Pipe Size
122
Reduced Sizes
Length
1/2”
3/8”
3”
3/4”
1/4”, 1/2”
3”
1”
1/4”, 1/2”, 3/4”
1-1/4”
1/2”, 3/4”, 1”
1-1/2”
1/2”, 3/4”, 1”, 1-1/4”
4-1/2”
2”
1/2”, 3/4”, 1”, 1-1/4”, 1-1/2”
6-1/2”
2-1/2”
1-1/2”, 2”
7”
3”
1-1/2”, 2”, 2-1/2”
8”
3-1/2” 4”
Pipe Fittings Dielectric Unions
Pipe Size
Dielectric unions provide electrical isolation between threaded piping components. Available in Standard Weight and Forged Steel in pipe sizes fron 1/2” through 3” STD Insulating Gasket
Insulating Sleeve
FS
Insulating Sleeve
STD
FS
1/2”
371 08
471 08
3/4”
371 12
471 12
1”
371 16
471 16
1-1/4”
371 20
471 20
1-1/2”
371 24
471 24
2”
371 32
471 32
2-1/2”
371 40
471 40
3”
371 48
471 48
Flange Insulation Kits
Pipe Wrap Tape
Flange insulation kits provide electrical isolation between flanged piping components. Available for Class 150# and Class 300# flanges in pipe sizes from 1-1/2” through 12”.
Pipe wrap tape is used for corrosion protection of metal pipe, fittings and joints in underground systems. The tape can be applied uniformly without wrinkles or gaps. Should be used with pipe primer for best bonding and protection. Tape stocked in 2” X 100 ft. rolls. Primer stocked in gallon cans.
2” X 100 ft. Tape
Primer
Magnesium Anode The TG-1 anode is used to protect steel structures such as buried tanks and piping from various reactive elements commonly encountered in soils. The TG-1 anode is manufactured with the base metal magnesium which is much more reactive than the elements in the soil. The anode will give up its ions to the soil and spare the steel structure from destructive corrosion. TG-1
The TG-1 anode will produce between 1.4v to 1.5v potential in most environments. Service life will vary with the resistivity of the environment and the surface area protected. On an average istallation, the TG-1 has a median life of ten years.
Part Number TG-1
123
Magnesium Weight
Shipping Weight
17#
42#
Pipe Fittings Carbon Steel Butt-Weld Fittings Carbon Steel Butt-Weld fittings conform to the dimensions of ASME B16.9. The fittings are fabricated with accurate beveled round ends to facilitate ease of a circumferential weld. The Butt-Weld fittings are as strong as, or stronger than, Grade B Seamless Steel Pipe of corresponding thickness. The carbon steel material conforms to ASTM specification A-234 Grade B. Furnished in Standard Wall. Extra Heavy available by special order.
90O Elbow
Tee
Cap
Part Number
Pipe Size
Part Number
Pipe Size
Part Number
Pipe Size
PF 720 12
3/4”
PF 730 12
3/4”
PF 750 12
3/4”
PF 720 16
1”
PF 730 16
1”
PF 750 16
1”
PF 720 20
1-1/4”
PF 730 20
1-1/4”
PF 750 20
1-1/4”
PF 720 24
1-1/2”
PF 730 24
1-1/2”
PF 750 24
1-1/2”
PF 720 32
2”
PF 730 32
2”
PF 750 32
2”
PF 720 40
2-1/2”
PF 730 40
2-1/2”
PF 750 40
2-1/2”
PF 720 48
3”
PF 730 48
3”
PF 750 48
3”
PF 720 64
4”
PF 730 64
4”
PF 750 64
4”
PF 720 96
6”
PF 730 96
6”
PF 750 96
6”
Reducer Part Number
Pipe Size
Part Number
Pipe Size
PF 742 16X12
1” X 3/4”
PF 742 32X24
2” X 1-1/2’
PF 742 20X12
1-1/4” X 3/4”
PF 742 40X32
2-1/2” X 2”
PF 742 20X16
1-1/4” X 1”
PF 742 48X20
3” X 1-1/4”
PF 742 24X12
1-1/2” X 3/4”
PF 742 48X24
3” X 1-1/2”
PF 742 24X16
1-1/2” X 1”
PF 742 48X32
3” X 2”
PF 742 24X20
1-1/2” X 1-1/4”
PF 742 48X40
3” X 2-1/2”
PF 742 32X12
2” X 3/4”
PF 742 64X32
4” X 2”
PF 742 32X16
2” X 1”
PF 742 64X48
4” X 3”
PF 742 32X20
2” X 1-1/4”
PF 742 96X64
6” X 4”
Thread-O-Let & Weld-O-Let Thread-O-Lets and Weld-O-Lets are designed for strong, easy to install taps on piping runs. The 3000# forged steel bodies are perfectly contoured to fit the piping run for welding. Thread-O-Lets provide a threaded branch. Weld-O-Lets provide a weld branch.
Branch Pipe Weld-O-Let Main
Thread-O-Let 124
Weld-O-Let
Pipe Fittings Forged Steel Flanges 150-Pound and 300-Pound Forged Steel Flanges are available in blind, threaded, weld neck and slip-on configurations in nominal pipe sizes 1/2” through 24”. Furnished with 1/16” raised face unless otherwise specified. Standard bolting dimensions of the popular small sizes are listed below.
150-Pound Bolting Dimensions
300-Pound Bolting Dimensions Nominal Pipe Size
Flange O.D.
Diam of Bolt Circle
No of Bolts
Diam of Bolts
1/2”
1/2”
3-3/4”
2-5/8”
4
1/2”
4
1/2”
3/4”
4-5/8”
3-1/4”
4
5/8”
3-1/8”
4
1/2”
1”
4-7/8”
3-1/2”
4
5/8”
4-5/8”
3-1/2”
4
1/2”
1-1/4”
5-1/4”
3-7/8”
4
5/8”
1-1/2”
5”
3-7/8”
4
1/2”
1-1/2”
6-1/8”
4-1/2”
4
3/4”
2”
6”
4-3/4”
4
5/8”
2”
6-1/2”
5”
8
5/8”
2-1/2”
7”
5-1/2”
4
5/8”
2-1/2”
7-1/2”
5-7/8”
8
3/4”
3”
7-1/2”
6”
4
5/8”
3”
8-1/4”
6-5/8”
8
3/4”
3-1/2”
8-1/2”
7”
8
5/8”
3-1/2”
9”
7-1/4”
8
3/4”
4”
9”
7-1/2”
8
5/8”
4”
10”
7-7/8”
8
3/4”
5”
10”
8-1/2”
8
3/4”
5”
11”
9-1/4”
8
3/4”
6”
11”
9-1/2”
8
3/4”
6”
12-1/2”
10-5/8”
12
3/4”
8”
13-1/2”
11-3/4”
8
3/4”
8”
15”
13”
12
7/8”
Nominal Pipe Size
Flange O.D.
Diam of Bolt Circle
No of Bolts
Diam of Bolts
1/2”
3-1/2”
2-3/8”
4
3/4”
3-7/8”
2-3/4”
1”
4-1/4”
1-1/4”
Threaded
Slip-on
Weld Neck
Blind
Spiraseal Style WR Gaskets 150 lb
300 lb.
Style WR Gaskets have a spiral wound sealing section with a solid metal outer ring. Standard gaskets are manufactured of 304 stainless steel winding and Chlorcarb filler.
Pipe Size
Gasket O.D.
Gasket I.D.
Ring O.D.
Ring O.D.
1-1/4”
2-1/4”
1-7/8”
3”
3-1/4”
1-1/2”
2-5/8”
2-1/8”
3-3/8”
3-3/4”
2”
3-1/4”
2-3/4”
4-1/8”
4-3/8”
2-1/2”
3-3/4”
3-1/4”
4-7/8”
5-1/8”
3”
4-5/8”
4”
5-3/8”
5-7/8”
4”
5-3/4”
5”
6-7/8”
7-1/8”
Pipe Size
Gasket O.D.
5”
6-7/8”
6-1/8”
7-3/4”
8-1/2”
14”
6”
8-1/8”
7-3/16”
8-3/4”
9-7/8”
8”
10-1/4”
9-3/16”
11”
10”
12-3/8”
11-5/16”
12”
14-5/8”
13-3/8”
150 lb
300 lb.
Gasket I.D.
Ring O.D.
Ring O.D.
15-7/8”
14-5/8”
17-3/4”
19-1/8”
16”
18-1/8”
16-5/8”
20-1/4”
21-1/4”
12-1/8”
18”
20-5/8”
18-11/16”
21-5/8”
23-1/2”
13-3/8”
14-1/4”
20”
22-5/8”
20-11/16”
23-7/8”
25-3/4”
16-1/8”
16-5/8”
24”
26-7/8”
24-3/4”
28-1/4”
30-1/2”
125
Copper Tubing Copper Tubing
Type K
We stock a complete line of soft annealed seamless copper tubing in 100 ft. rolls. Type K is manufactured to ASTM B88. Refrigeration tubing is manufactured to ASTM B280.
Refrigeration
Nom Size
Actual O.D.
Wall Thickness
Wt. per 100
Nom Size
Actual O.D.
Wall Thickness
Wt. per 100
1/4”
3/8”
.035”
14.5
----
3/8”
.032”
13.4
3/8”
1/2”
.049”
26.9
----
1/2”
.032”
18.20
1/2”
5/8”
.049”
34.4
----
5/8”
.035”
25.1
5/8”
3/4”
.049”
41.8
----
3/4”
.035”
30.5
3/4”
7/8”
.065”
64.1
----
7/8”
.045”
45.5
1”
1-1/8”
.065”
83.9
----
1-1/8”
.050”
65.5
Part numbers are sized in 1/16”
How to order brass fittings Order O.D. Sizes
Call out flare size first Ex: 48F-6-8 3/8 Flare
1/2” Male Pipe
Fittings fit the O.D. of the copper
Fitting Size
Tube Size
Fitting Size
Tube Size
2
1/8”
8
1/2”
3
3/16”
10
5/8”
4
1/4”
12
3/4”
6
3/8”
14
7/8”
Tubing Straps J Tube Straps Copper clad steel to fit the popular copper tubing sizes. Part Number
For OD Size
J-8
3/8” & 1/2”
J-10
5/8”
Two Hole Straps Solid copper two hole straps.
3GF SEAL BONNET Part Number
Part Number
For OD Tube
For OD Size
3GF-4
1/4”
PF-624 1/4
3/8”
3GF-6
3/8”
PF-624 3/8
1/2”
3GF-8
1/2”
PF-624 1/2
5/8”
3GF-10
5/8”
45O Flare Fittings 14FS SHORT FORGED NUT Part Number
14FS SHORT REDUCING NUT
For OD Tube
14FS-4
1/4”
14FS-6
3/8”
14FS-8
1/2”
14FS-10
5/8”
14FS-12
3/4”
14FS-14
7/8”
Part Number
For OD Tube
14FSV SWIVEL CONNECTOR Part Number
For OD Tube
14FS-6-4
3/8” X 1/4”
14FSV-4
1/4”
14FS-8-6
1/2” X 3/8”
14FSV-6
3/8”
14FS-10-8
5/8” X 1/2”
14FSV-8
1/2”
14FSV-10
5/8”
126
45O Flared Fittings 48F MALE CONNECTORS For OD Tube
42F STRAIGHT UNIONS
46F FEMALE CONNECTORS Pipe Size
Part Number
1/8”
46F-4-2
1/4”
46F-4-4
3/8”
48F-4-8
Part Number
1/8”
42F-4
1/4”
1/4”
42F-6
3/8”
46F-6-2
1/8”
42F-8
1/2”
1/2”
46F-6-4
1/4”
42F-10
5/8”
48F-6-2
1/8”
46F-6-6
3/8”
42F-12
3/4”
48F-6-4
1/4”
46F-6-8
1/2”
42F-14
7/8”
3/8”
46F-6-12
3/4”
48F-6-8
1/2”
46F-8-4
1/4”
48F-6-12
3/4”
46F-8-6
48F-8-2
1/8”
46F-8-8
48F-8-4
1/4”
46F-8-12
3/4”
3/8”
46F-10-6
3/8”
48F-8-8
1/2”
46F-10-8
48F-8-12
3/4”
46F-10-12
48F-10-4
1/4”
48F-4-2 48F-4-4
1/4”
48F-4-6
48F-6-6
3/8”
1/2”
48F-8-6
48F-10-6
5/8”
48F-10-8
1/2” 3/4”
48F-12-8
1/2”
3/4”
48F-14-12
7/8”
639F FLARED SEAL PLUG Part Number
For OD Tube
1/4”
3/8”
1/2”
5/8”
3/8” 1/2”
1/2” 3/4”
3/8”
48F-10-12
48F-12-12
For OD Tube
For OD Tube
Pipe Size
Part Number
155F UNION ELBOW For OD Tube
3/4”
Part Number
3/4”
155F-4
1/4”
155F-6
3/8”
155F-8
1/2”
155F-10
5/8”
155F-12
3/4”
155F UNION REDUCING ELBOW For OD Tube
639F-4
1/4”
Part Number
639F-6
3/8”
155F-6-4
3/8” X 1/4”
639F-8
1/2”
155F-8-6
1/2” X 3/8”
639F-10
5/8”
155F-10-6
5/8” X 3/8”
639F-12
3/4”
155F-10-8
5/8” X 1/2”
127
42F REDUCING UNIONS For OD Tube
Part Number 42F-6-4
3/8 X 1/4”
42F-8-4
1/2” X 1/4”
42F-8-6
1/2” X 3/8”
42F-10-6
5/8” X 3/8
42F-10-8
5/8” X 1/2”
42F-12-8
3/4” X 1/2”
42F-12-10
3/4” X 5/8”
42F-14-8
7/8” X 1/2”
640F FLARED CAP Part Number
For OD Tube
640F-4
1/4”
640F-6
3/8”
640F-8
1/2”
640F-10
5/8”
640F-12
3/4”
45O Flared Fittings 144F FLARED TEE Part Number
For OD Tube
144F-4
1/4”
Part Number
144F-6
3/8”
145F-4-4
144F-8
1/2”
145F-6-4
144F-10
5/8”
145F-6-6
144F-12
3/4”
145F-6-8 2
1
144F FLARED TEE COMBINATION SIZES Size 1
Size 3
144F-6-6-4
3/8”
1/4”
144F-6-6-8
3/8”
1/2”
1/2”
1/2”
144F-6-10-10
5/8”
5/8”
144F-8-6-6
3/8”
3/8”
144F-8-8-4
1/2”
1/4”
1/2”
3/8”
144F-8-8-10
1/2”
5/8”
144F-8-10-10
5/8”
5/8”
144F-10-6-6
3/8”
3/8”
144F-10-8-8
1/2”
1/2”
3/8”
144F-6-8-8
144F-8-8-6
1/2”
144F-10-10-6
5/8”
5/8”
3/8”
144F-10-8-6
1/2”
3/8”
144F-10-10-8
5/8”
1/2”
3/4”
1/2”
144F-12-12-8
3/4”
Part Number
1/4”
1/4”
149F-4-2
1/4”
149F-4-4
3/8”
149F-6-2
1/8”
1/2”
149F-6-4
1/4”
3/8”
147F-6
3/8”
147F-8
1/2”
147F-10
5/8”
1/8” 1/4”
1/2”
1/2”
149F-6-6
145F-10-8
5/8”
1/2”
149F-6-8
1/2”
149F-6-12
3/4”
149F-8-4
1/4”
149F-8-6
150F FEMALE ELBOWS
149F-8-8
149F-10-12
150F-6-2
1/8”
149F-12-8
150F-6-4
1/4”
1/2”
150F-6-12
3/4”
150F-8-4
1/4”
150F-8-8
1/2”
3/8” 1/2”
150F-8-12
3/4”
150F-10-6
3/8”
150F-10-8
5/8”
Part Number 41IF-4
128
1/2” 3/4”
41IF INVERTED FLARE NUT For OD Tube 1/4”
149F-10-8
5/8”
1/2” 3/4”
3/4”
1/2”
For OD Tube
Pipe Size
151F-6-6
3/8”
3/8”
151F-6-8
3/8”
1/2”
151F-8-6
1/2”
3/8”
151F-8-8
1/2”
1/2”
3/8”
150F-6-8
150F-8-6
1/2”
3/8”
3/8”
3/8”
3/8”
149F-10-6
1/4”
150F-6-6
1/2”
3/8”
3/4”
Pipe Size
150F-4-6
3/8”
149F-8-12
For OD Tube
Part Number
For OD Tube 1/4”
1/4”
145F-8-8
147F FLARED CROSS
147F-4
Pipe Size
Pipe Size
150F-10-12
Part Number
For OD Tube
For OD Tube
3
Size 2
Part Number
149F MALE ELBOWS
145F MALE BRANCH TEE
151F MALE RUN TEE Part Number
48IF INVERTED FLARE MALE CONNECTOR Part Number 48IF-4
For OD Tube
Pipe Size
1/4”
1/4”
Brass Fittings Compression Fittings 60C COMPRESSION SLEEVE
61C COMPRESSION NUT Part Number
For OD Tube
For OD Tube
61C-2
1/8”
60C-2
1/8”
61C-3
3/16”
60C-3
3/16”
61C-4
1/4”
60C-4
1/4”
61C-6
3/8”
60C-6
3/8”
61C-8
1/2”
60C-8
1/2”
61C-10
5/8”
60C-10
5/8”
Part Number
Brass Pipe Fittings
Part Number
Pipe Size
207P-2
1/8”
207P-4
1/4”
207P-6
3/8”
207P-8
1/2”
216P-2
1/8”
216P-4
1/4”
Pipe Size
3/16”
1/4”
1/4”
68C-6-2 68C-6-4 68C-6-6
216P-6
3/8”
216P-8
1/2”
Part Number
3/8”
3/8” X 1/8”
Pipe Size
216P-6-4
3/8” X 1/4”
208P-4-2
1/4” X 1/8”
216P-8-6
1/2” X 3/8”
208P-6-4
3/8” X 1/4”
208P-8-6
1/2” X 3/8”
1/2”
Pipe Size
2205P-2
1/8”
2205P-4
1/4”
1203P TEE Part Number
Pipe Size
1203P-2
1/8”
1203P-4
1/4”
1203P-6
3/8”
1203P-8
1/2”
215PNL LONG NIPPLE Part Number
Pipe Size
215PNL-2-20
Length 2”
Pipe Size
215PNL-2-25
215PN-4
1/4”
215PNL-2-30
3”
215PN-6
3/8”
215PNL-4-25
2-1/2”
215PNL-4-30 215PNL-6-15
1/8”
1/4” 3/8”
129
2-1/2”
3” 1-1/2”
3/8”
1/4” 3/8” 1/2”
216P REDUCING HEX NIPPLE Pipe Size
1/4”
1/8”
2205P CROSS
216P-6-2
Part Number
68C-4-6
For OD Tube
Pipe Size
1/4” X 1/8”
215PN CLOSE NIPPLE
68C-4-4
68C-8-8
216P-4-2
Part Number
68C-3-4
68C-8-6
Part Number
208P REDUCING COUPLING
Part Number
68C-6-8
216P HEX NIPPLE Part Number
207P COUPLING
68C MALE CONNECTOR
1200P ELBOW Part Number
Pipe Size
1200P-2
1/8”
1200P-4
1/4”
1200P-6
3/8”
1200P-8
1/2”
3/8” 1/2”
Brass Fittings Brass Pipe Fittings 1202P STREET ELBOW Part Number
Pipe Size
1202P-2
218P HEX PLUG
209P BUSHING Pipe Size
Part Number 209P-4-2
1/4” X 1/8”
1/8”
209P-6-2
3/8” X 1/8”
1202P-4
1/4”
209P-6-4
3/8” X 1/4”
1202P-6
3/8”
209P-8-2
1/2” X 1/8”
1202P-8
1/2”
209P-8-4
1/2” X 1/4”
209P-8-6
1/2” X 3/8”
209P-12-4
3/4” X 1/4”
209P-12-6
3/4” X 3/8”
209P-12-8
3/4” X 1/2”
212P UNION Part Number
Pipe Size
Part Number
Pipe Size
218P-2
1/8”
218P-4
1/4”
218P-6
3/8”
218P-8
1/2”
213P CAP Part Number
Pipe Size
213P-2
1/8”
212P-2
1/8”
213P-4
1/4”
212P-4
1/4”
213P-6
3/8”
212P-6
3/8”
213P-8
1/2”
Corrugated Stainless Steel Flex Connectors Easy to install even in tight places, these rugged flexible connectors are recommended for use with fixed gas appliances. The stainless steel tubing material provides superior corrosion resistance and physical strength for long trouble-free service. The first three corrugations are enclosed within the nut to eliminate the stress fractures commonly found in ordinary “straight-neck connectors”.
20-3131-24
Part Number
Length
10-3131-24
24”
10-3131-36
36”
20-3131-24
24”
20-3131-36
36”
20-3131-48
48”
30-3131-24
24”
30-3131-36
36”
Nominal O.D. (In)
Nominal I.D. (In)
Flare Adapter Included*
3/8”
1/4”
3/8” MFlare X 1/2” MNPT
1/2”
3/8”
1/2” MFlare X 1/2” MNPT
Recommended BTU/HR 64,000 53,440 136,000 113,716 96,800
5/8”
1/2”
11/16” MFlare X 1/2” MNPT
240,000 200,000
*Adapters are tapped 1/2” MNPT on the outside and 3/8” FNPT on the inside.
130
Corrugated Stainless Tubing WardFlexTM Corrugated Stainless Steel Tubing WardflexTM is a continuous, annular stainless steel gas piping system. It is design certified by the American Gas Association for use in single family, multi-family and light commercial construction. The real advantage of WardflexTM is its flexibility. The restrictions encountered with conventional piping are virtually eliminated. A WardflexTM system eliminates the majority of connections required to pipe a typical gas installation. The fewer the connections, the faster the installation. With fewer connections, there is also less chance of leakage. Corrugated Stainless Steel Tubing (CSST) Part Number
Description
10AX100
3/8” X 100’ CSS Tubing
11.6 lb
10AX250
3/8” X 250’ CSS Tubing
29 lb
15AX100
1/2” X 100’ CSS Tubing
15.2 lb
15AX250
1/2” X 250’ CSS Tubing
38 lb
20AX100
3/4” X 100’ CSS Tubing
22.2 lb
20AX180
3/4” X 180’ CSS Tubing
40 lb
25AX180
1” X 180’ CSS Tubing
53 lb
Weight
Mechanical Tees
Mechanical Joints - Male
Part Number
Part Number
Description
Weight
WFMJ10AXC
3/8” CSS X 3/8” MNPT
.320 lb
WFMJ10A
3/8” CSS X 1/2” MNPT
.350 lb
WFMJ15A
1/2” CSS X 1/2” MNPT
.365 lb
WFMJ20A
3/4” CSS X 3/4” MNPT
.622 lb
WFMJ25A
1” CSS X 1” MNPT
1.06 lb
Size
WFT15A
1/2” X 1/2” X 1/2”
WFT15AX10A
1/2” X 1/2” X 3/8”
WFT15AX10AX10A
1/2” X 3/8” X 3/8”
WFT20AX15A
3/4” X 3/4” X 1/2”
WFT20A
3/4” X 3/4” X 3/4”
Mechanical Couplings
Mechanical Joints - Female Part Number
Description
Weight
Part Number
Description
Weight
WFMJF10A
3/8” CSS X 1/2” FNPT
.340 lb
WFC10A
3/8” CSS Coupling
.436 lb
WFMJF15A
1/2” CSS X 1/2” FNPT
.430 lb
WFC15A
1/2” CSS Coupling
.498 lb
WFMJF20A
3/4” CSS X 3/4” FNPT
.760 lb
WFC20A
3/4” CSS Coupling
.882 lb
WFMJF25A
1” CSS X 1” FNPT
1.10 lb
WFC25A
1” CSS Coupling
1.56 lb
131
Corrugated Stainless Tubing Indoor Termination Fittings Part Number
Description
Weight
Manifolds
WFTF10A
3/8 Indoor Termination Fitting
.880 lb
WFTF15A
1/2 Indoor Termination Fitting
.880 lb
Part Number
Description
Weight
WFTF20A
3/4 Indoor Termination Fitting
1.17 lb
WFMDX3D
3 Port - 1/2” Manifold
1.36 lb
WFTF25A
1 Indoor Termination Fitting
1.76 lb
WFMEX3DE
3 Port - 1/2” & 1 Port - 3/4” Manifold
1.78 lb
Outdoor Termination Fittings Part Number
Stripwound Hose
Description
Weight
Description
Weight
WFOTF10A
3/8” Outdoor Termination Fitting
Part Number
.880 lb
WFGF10A
3/8” X 12” Stripwound Hose
.210 lb
WFOTF15A
1/2” Outdoor Termination Fitting
.880 lb
WFGF15A
1/2” X 12” Stripwound Hose
.370 lb
3/4” Outdoor Termination Fitting
WFGF20A
3/4” X 12” Stripwound Hose
.440 lb
WFOTF20A
1.18 lb
WFGF25A
1” X 12” Stripwound Hose
.590 lb
WFOTF25A
1” Outdoor Termination Fitting
1.75 lb
Striker Plates Part Number
Description
WFQSP
Quarter Striker Plate
WFHSP
Half Striker Plate
.310 lb
WFFSP
Full Striker Plate
.560 lb
WFLSP
Large Striker Plate
Quarter Striker
Full Striker
Weight .80 lb
Large Striker Half Striker
1.070 lb
Appliance Stub-out
PVC Stripper Part Number
Description
Weight
Part Number
Description
WFBWFS
PVC Stripper 3/8” & 1/2”
.300 lb
WFASOXD
1/2” Stub-out
WFEWFS
PVC Stripper 3/4” & 1”
.400 lb
Tubing Cutter
Weight .65 lb
Recessed Outlet Box
Part Number
Description
Weight
Part Number
Description
Weight
WFTC
Tubing Cutter
.530 lb
WFFMKIT
1/2” NPT Valve Kit
1.31 lb
132
Polyethylene Tubing Polyethylene Tubing Polyethylene tubing is manufactured from a yellow PE 2406 material. It meets the requirements specified in ASTM D 2513 for gas piping. Proper installation requires close attention to the following limitations for polyethylene pipe: 1. Vapor service only with 30 PSIG maximum operating pressure. 2. Outdoor and underground service only. 3. IPS (Iron Pipe Size) and CTS (Copper Tubing Size) polyethylene are dimensionally quite different. Great care must be taken in selecting the fittings to make sure they match the pipe being used. Dimensions Nominal Size
Style
SDR*
Wall Thickness
Outside Diameter
Coil Length
Weight per Coil
1/2”
CTS
7.0
.090”
.625”
500’
35 lbs
3/4”
IPS
11.0
.095”
1.05”
500’
60 lbs
1”
IPS
11.0
.119”
1.315”
500’
95 lbs
1-1/4”
IPS
10.0
.166”
1.660”
500’
170 lbs
2”
IPS
11.0
.216”
2.375”
500’
315 lbs
*SDR means Standard Dimension Ratio. It is the ratio of the pipe O.D. to the wall thickness.
Flexible Riser System For 1/2” CTS and 3/4” IPS polyethylene sizes This system incorporates flexible, factory assembled risers with service head adapters. There are no joints underground. The polyethylene tubing runs from the first stage regulator directly to the second stage regulator. The system provides simple, leakproof joints that don’t require special pipe end prep or special tools.
1/2” Flare Flex Riser
3/4” Pipe Flex Riser
Typical Residential Flexible Riser Installation Adapter Coupling
Seal Compression Nut
Moisture Seal Tubing
133
Polyethylene Tubing Flexible Risers (3ft thru 8ft) For 1/2” and 3/4” Tubing These flexible risers are used as the terminations on runs of 1/2” and 3/4” polyethylene systems mainly for residential installations. As decribed on the previous page they provide a quick, simple and positive assembly. 1/2” Risers
1/2” Flex Riser
Part Number
Tubing
Flare
063063F3F 063063F6F
3/4” Flex Riser
Length 3 ft
1/2” CTS
1/2” Flare
063063F8F
6 ft 8 ft
3/4” Risers Part Number
Tubing
Pipe
105105F3 105105F6
Length 3 ft
3/4” IPS
105105F8
3/4” MNPT
6 ft 8 ft
Rigid Anodeless Risers
Transition Risers
For 1”, 1-1/4” & 2” Tubing
For 3” and Larger Tubing
Anodeless risers provide a positive transition joint between polythylene pipe and the gas carrying steel pipe of the riser outlet. The riser casing is epoxy coated for long term corrosion protection and incorporates a water tight, below ground seal.
Transition risers are required for the larger tubing sizes. They have the same features as the anodeless models, but are only available in a straight configuration. For most common installations, a fusion elbow is attached to make the turn to vertical.
NPT Thread Steel NPT
Moisture Seal
NPT Thread
Transition Fitting Poly X MNPT
Poly Tailpiece Connect with fusion or mechanical coupling
Fused Joint
Gas Main Part Number
Tubing Size
Pipe Size
132132
1” IPS
1” MNPT
166166
1-1/4 IPS
1-1/4” MNPT
238238
2” IPS
2” MNPT
Poly Tailpiece
134
Fusion 90O Elbow
Polyethylene Tubing Con-Stab I.D. Seal® Fittings Con-Stab I.D. Seal® fittings provide a very cost effective joining method for poly pipe. These fittings seal on the internal surface of the pipe and seal regardless of the external surface of the pipe. Simply chamfer the end of the pipe and push to install. Tube stiffener, self-locking grabber and two seals ensure excellent seal. Chamfer
Mark Depth
Couplings Couplings are used to connect two pieces of the same size polythylene tubing together. Part Number
Align
Insert to depth line
Repair Couplings Repair couplings have a stab coupling on both ends and are handy for restoring that accidentally cut line.
Tubing Size
Part Number
Tubing Size
81063063
1/2” CTS
81063063L
1/2” CTS
81105105
3/4” IPS
81105105L
3/4” IPS
81132132
1” IPS
81166166
1-1/4 IPS
81238238
2” IPS
81105105 20-1/2”
Reducing Couplings
Tees
Reducing couplings are used to connect two pieces of different size polythylene tubing together.
Tees connect branch piping of the same size polyethylene together.
Part Number
Tubing Size
Part Number
Tubing Size
3259-54-1304-00
3/4” IPS X 1/2” CTS
650047
1/2” CTS
3259-54-1404-00
1” IPS X 1/2” CTS
650048
3/4” IPS
3259-54-1413-00
1” IPS X 3/4” IPS
3259-50-1014-00
1” IPS
3259-54-1513-00
1-1/4” IPS X 3/4” IPS
3259-50-1015-00
1-1/4” IPS
3259-54-1514-00
1-1/4” IPS X 1” IPS
3259-50-1017-00
2” IPS
3259-54-1715-00
2” IPS X 1-1/4” IPS
650048
3259-54-1304-00
135
Polyethylene Tubing Reducing Tees Reducing tees connect branch piping of different size polyethylene together. Part Number 650041
Tubing Size 3/4” IPS X 3/4” IPS X 1/2” CTS
3259-49-1404-00
1” IPS X 1” IPS X 1/2” CTS
3259-49-1413-00
1” IPS X 1” IPS X 3/4” IPS
3259-49-1715-00
2” IPS X 2” IPS X 1-1/4” IPS
3259-49-1404-00
Chamfering Tools
ID & OD Chamfer
• Removes the sharp, rough end of the pipe • Produces smooth concentric chamfer • Chamfers I.D. & O.D. in one tool
Double ended tool Used to chamfer two different sizes
• Eliminates seal damage for both stab & mechanical fittings during installation Part Number
Single ended tool (chamfers and tests)
For Tubing Size
33-5481-00
3/4” IPS & 1/2” CTS
33-5516-00
1” IPS & 3/4” IPS
33-6580-15
1-1/4” IPS
33-6580-17
2” IPS
Test
Proper chamfer O-ring has entered
Improper chamfer O-ring not entered
Tubing Cutters
Detectable Tape
• V-blade design cuts without deforming wall
Metallic Tape offers reliable location of non-metallic tubing by metal detectors. When buried at least 5” above the gas pipe, it also provides a visual means of detection by the excavator. Tape is 5 mil in 1000 ft. rolls LP-2
• Instant release mechanism • Quick, automatic opening • Ratcheting action reduces cutting effort Part Number 0832022 52015
0832022
Capacity
Tracer Wire
Up to 1-5/8” O.D.
12 ga. solid copper coated steel, single conductor wire used for tracing (detection) of buried polyethylene pipe. The 30 mil bright yellow HPDE cover provides superior insulation, corrosion protection and visual detection in direct burial service. Stock 500 ft. coils. 1000 ft. coils by special order.
Up to 3” O.D.
52015
136
Hose Propane Hose For liquid or gaseous transfer of propane. 350 lb working pressure. All sizes are UL21 and CGA Type 1 approved. Cover is pin pricked for gas dissipation. I.D
O.D
1/4”
.610”
3/8”
.760”
1/2”
.937”
3/4”
1.25”
Spirals
Lbs per ft.
Construction Tube: Cover: Reinforcement: Temp. Range:
.15 4
.22 .31 .51
Black Nitrile Perforated Black Neoprene Multiple Textile Spirals -40OF to +180OF (Propane should never be conveyed over 140OF.)
Do not use male swivel couplings, screwtogether reattachable fittings or any type of couplings that use O-ring sealing surfaces Hose is stocked in 750 foot reels. We will cut to length to match your requirements. We also make custom fitted hose assemblies. Let us know your end fitting requirements and we will crimp the ends on for you.
1” X-treme Low Temp Bobtail Hose This hose is an extremely flexible low temperature product made specifically for bobtail delivery reel systems. It reels on and off the truck easily and also has improved abrasion resistance for longer life.
Construction Tube: Cover: Reinforcement: Temp. Range:
Black Nitrile Perforated Black Neoprene Multiple Textile Spirals -65OF to +180OF (Propane should never be conveyed over 140OF.)
Hose is stocked in 100 ft., 125ft., and 150ft. lengths. Hose is factory pressure tested and comes coupled with crimped on 1” Male NPT fittings. Other lengths available by special order. Pressure test documentation is included with each assembly.
Large Transfer Hose
Construction Tube: This hose is manufactured with abrasion resistant cover and textile braid reinforcement. Designed for long life in transport Cover: Reinforcement: unloading, bobtail loading and other similar large volume Temp. Range: transfer operations.
Black Nitrile Perforated Black Neoprene Multiple Textile Braids -40OF to +180OF (Propane should never be conveyed over 140OF.)
Stocked lengths are 15 ft. and 20 ft. Other lengths available by special order. Fittings may be crimped on or bolt on. I.D
O.D
Braids
Lbs per ft.
1-1/4”
1.815”
2
.85
1-1/2”
2.156”
3
1.18
2”
2.750”
3
1.87
Crimped Fitting
Bolted Fitting
137
Hose SS Wire Braid Propane Hose Part Number
Nom I.D.
Lbs per ft.
4K
3/16”
.11
5K
1/4”
.13
6K
5/16”
.18
8K
13/32”
.21
10K
1/2”
.29
Construction This hose has a synthetic rubber high temperature tube, one stainless steel wire braid and two textile braids. Extensively used for liquid carburetion service or anywhere the extra strength of the wire braid is desired. Reusable couplings shown below are manufactured specifically for this product.
Male Couplings For SS Wire Braid
Flare Couplings For SS Wire Braid
Part Number
Fits Hose Size
Pipe Size
Part Number
Fits Hose Size
Female Flare Size
112-4-4
4K
1/4”
123-4
4K
1/4”
1/4”
123-5
5K
5/16”
3/8”
123-6
6K
3/8”
123-8
8K
1/2”
123-10
10K
5/8”
112-4-6 112-6-6 112-8-8 112-8-10 112-12-10
6K 8K 10K
112-8-8
1/2” 1/2”
123-6
27720-6-6
Angled Fittings
3/4”
27720-6-6 27920-6-6
6K
45O 3/8”
6K
90O 3/8”
27920-6-6
Clamp Style Hose Couplings
Power-Swage Hose Couplings
Clamp style hose couplings offer a reliable assembly that can be field installed. The outer clamps compress the hose for a leak tight seal.
Power-Swage couplings are made for use in hydraulic swaging machines. Orders for hose assemblies in sizes 3/8” thru 1” will be supplied with these couplings unless otherwise specified.
Part Number
Nom Hose Size
Conn Size
M3162-8
1/2”
1/2” MNPT
M3162-12
3/4”
3/4” MNPT
M3162-16
1”
1” MNPT
M3162-20
1-1/4”
1-1/4” MNPT
M3162-24
1-1/2”
1-1/2” MNPT
M3162-32
2”
2” MNPT
M3162-32S
2”
3-1/4” ACME
M3162-12
M3162-32S
138
Part Number
Nom Hose Size
Pipe Size
604
3/8”
3/8”
804
1/2”
1/2”
1204
3/4”
3/4”
1600
1”
1”
804
Hose Hose Swivel Adapters Hose swivel adapters are designed to prevent hose stress due to twisting during assembly and to reduce the need for unions at the hose couplings. The female swivel end of these adapters is a straight pipe thread with a 30O seat. All male pipe fittings that are used with these fittings must have the mating 30O bevel in order to effect a proper seal. Most hose couplings have this seat. Male Hose Swivel Adapters
Female Hose Swivel Adapters
Part Number
Pipe Size
Part Number
Pipe Size
0107-6-6
3/8”
0207-6-6
3/8”
0107-8-8
1/2”
0207-8-8
1/2”
0107-12-12
3/4”
0207-12-12
3/4”
0107-16-16
1”
0207-16-16
1”
0207-8-8
0107-8-8
Hose-End Swivels Rugged leak free design allows complete 360O rotation of hose end valves for easy connections to fillers. Especially helpful with stiff hoses in the cold of winter.
Typical Swivel Application
ME850SS-6 3/4” Swivel ME850SS-8 1” Swivel
C3 Crimping Tool
Aluminum Ferrules Aluminum ferrules are used to permanently crimp hose fittings on 1/4” & 3/8” hose. Sizes .500” thru .800” in .025” increments. Part Number
Hose O.D.
Part Number
Hose O.D.
KF500-81
.500”
KF675-81
.675”
KF525-81
.525”
KF700-81
.700”
KF550-81
.550”
KF725-81
.725”
KF575-81
.575”
KF750-81
.750”
KF600-81
.600”
KF775-81
.775”
KF625-81
.625”
KF800-81
.800”
KF650-81
.650”
For 3/16”, 1/4” and 3/8” I.D. hose ferrules. Press in vise, turn 90O and press again.
855 Heavy Duty Crimping Tool Heavy duty frame and hardened steel dies provide long service life and positive crimping. For 1/4” & 3/8” hoses
139
Hose Barbed Hose Fittings Barbed hose fittings offer a large variety of end fitting sizes and styles for 1/4” and 3/8” I.D. hoses. When properly installed and crimped with an associated ferrule, they provide a safe and flexible means of connecting equipment.
How to order barb fittings Order I.D. Siszes
Part numbers are sized in 1/16” Call out barb size first Ex: KF-04-06NS
1/4” 1/4” Barb
Female Flare Part Number KF04-04NL KF04-06NS KF06-06NS KF06-08NL
3/8” Flare Swivel
Female Pipe Hose Size 1/4”
3/8”
Dash Size
Fractional Size
04
1/4”
06
3/8”
POL Barbs
Flare Size
Part Number
Hose Size
1/4”
KF04-02RN
3/8”
KF04-04RN
3/8”
KF06-04RN
1/2”
KF06-06RN
1/4”
3/8”
Pipe Size
Part Number
Hose Size
POL Connection
1/8”
970JR
1/4”
7/8” Hex
1/4”
G-1655
1/4”
Handwheel
1/4” 3/8”
970JR
Male Pipe Part Number
9/16” Left Hose Size
Pipe Size
QCC Barb
Part Number
Hose Size
1/8”
R12
1/4”
1/4”
R12A
3/8”
KF04-06PS
3/8”
R11
1/4”
KF06-04PS
1/4”
KF04-02PS KF04-04PS
KF06-06PS
1/4”
3/8”
KF06-08PS
Size
Part Number
Hose Size
Flow BTU/HR
ME518-25H
1/4”
200,000
9/16” LH 9/16” RH
3/8”
ME518-25H
1/2”
Inverted Flare
9/16” LH Adapter
Barb Splicer
Part Number
Part Number
Hose Size
G-642
1/4”
G-644
3/8”
G-1655
Inlet
1300 1300S1
9/16” LH
R19
Outlet
Part Number
Hose Size
Flare Size
1/4” MNPT
KA04-04MF
1/4”
1/4”
3/8” MNPT 9/16” LH
140
For auto changeover regulator inlets
Hose Disposable Cylinder Barbed Swivel Adapters Part Number
Hose Size
Swivel Connection
G-484
1/4”
1”-20 Fem
G-496
1/4”
1”-20 Male
1”-20 Disposable Cylinder Adapters
G-492 1”-20 Male X 1/4 FNPT
G-493 1”-20 Male X 9/16 LH
G-488 1”-20 Female X 1/4 MNPT
QCC Adapter G-484
G-496
ME393-1 QCC Male X 1/4” FNPT
Rubber Pigtail Factory assembled 20” long rubber pigtail for connection to automatic changeover regulators.
Typical Pigtail Connection
40401-20
40410-20 Need something longer? We can also make these up from bulk hose stock to whatever length you require.
1”-20 Adapter Hoses
POL Adapter Hoses
Factory assembled hose assembly for extending disposable cylinder appliance hoses. 1”-20 male swivel X 1”-20 female swivel.
Factory assembled hose assembly for connecting bulk cylinder to disposable cylinder appliances. Handwheel POL X 1”-20 swivel.
42421-60 -60” long 42421-144 -144” long
40407-60 -60” long 40407-144 -144” long
141
Quick Connectors 1000 Series Standard Quick Connectors One-way general purpose quick connectors. Socket has shutoff. Plug is open. 1000 Socket Part Number 1000 11 1200 15
Pipe Size 1/4” FNPT
3/8” FNPT
Description
11 Plug
Assembled Specs
1/4” Socket 1/4” Plug
One-way Shutoff
3/8” Socket 3/8” Plug
Assembled Numbers
Pipe Size
BTU/HR Propane @ .3” W.C. Drop
Rated Pressure PSIG
1000 & 11
1/4”
52,000
1100
1200 & 15
3/8”
52,000
1100
HK Series Heavy Duty Quick Connectors Two-way heavy duty. (liquid or vapor service) quick connectors. Both socket and plug have shutoffs Part Number UL2-H16 UL2-K16 UL3-H21 UL3-K21 B4-H26 B4-K26
Pipe Size 1/4” FNPT
3/8” FNPT
1/2” FNPT
UL2-H16 Socket
Description
Two-way Shutoff
1/4” Socket 1/4” Plug
UL2-K16 Plug
Assembled Specs Assembled Numbers
Pipe Size
BTU/HR Propane @ .3” W.C. Drop
Rated Pressure PSIG
3/8” Plug
UL2-H16 & UL2-K16
1/4”
54,684
2700
1/2” Socket
UL3-H21 & UL3-K21
3/8”
93,744
2200
B4-H26 & B4-K26
1/2”
157,302
1500
3/8” Socket
1/2” Plug
Gas Mate Series Quick Connectors One-way shutoff for attaching appliances to gas lines. Plug has heat-sensitive element that shuts off the flow in the event of fire. For gas grills, small appliances, caster mounted restaurant equipment. AGA certified to 12” W.C. Pressure rated to 1,100 PSI. Part Number 10o-006 100-506 100-008 100-508 100-010 100-510
Pipe Size 3/8” FNPT
1/2” FNPT
3/4” FNPT
100-008 Socket
100-508 Socket
Description 3/8” Socket
Assembled Specs
3/8” Plug
Assembled Numbers
Pipe Size
BTU/HR Propane @ .3” W.C. Drop
Rated Pressure PSIG
100-006 & 100-506
3/8”
54,684
2700
3/4” Socket
10-008 & 100-508
1/2”
93,744
2200
3/4” Plug
100-010 & 100-510
3/4”
157,302
1500
1/2” Socket 1/2” Plug
One-way Shutoff
142
Recreational Falk Gas Lights Falk Gas Lights are designed for home, cottage, cabins or wherever lighting is required. Falk’s graceful curve design of solid polished brass highlights the quiet elegance of old world styling as well as providing a lifelong attractive finish. All Falk Gas Lights utilize a unique adjustable air shutter to maximize the brightest light even in the highest of places. You can depend on Falk gas lights to produce the brighest indoor lighting to meet your needs.
2703 Single Wall Light
2705 Double Wall Light
2707 Double Ceiling Light
Humphrey Gas Lights
M3769 Mantle
4 Globe
Humphrey gas lights are available in 9 Series with preformed mantle or 9T Series with tieon mantle. We stock two colors, Rustic Walnut and Pebble Gray. We can also special order other colors; Polished Brass, Classic Chrome, Natural Almond or Hunter Green.
Replacement Parts L9-50A Propane Nozzle
9 Light
L13-2 Preformed Mantle
L13-6-5PK Tie-on Mantle 5 Pack
L13-8-5PK Clip-on Mantle 5 Pack
OPK Pendant Kit For mounting 1, 2, or 3 gas lights to a ceiling.
L12-2A L12-11A Nose For Nose For Preformed Mantle Tie-on Mantle L6-20A Half Frosted Globe
L24-15-6PK Nose Seals 6 Pack
143
L8-6C Valve Assembly
L10-71A Bunsen
Torches Mr Heater Parts
F273116 Safety Shutoff
F273117 12” Thermocouple
F273607 Hi-Med-Low Regulator
Mr Heater
F273164 Burner Screen
F273606 Hi-Med-Low Regulator w/Tank Union
Olympian Gas Matches Three gas match models to choose from. All have adjustable flame, fuel viewing window and are refillable. GM-3 & GM-3X have battery operated continuous sparks.
GM-4 11” Overall Length
GM-3 14-3/4” Overall Length
N6000 2.5 oz. Refill
GM-3X with 15” Flexible Extension
NuWay Cast Iron Torches Extermely popular with contractors. Two sizes to cover a wide range of uses. Torches have cast iron head, 18” handle and needle valve for flow adjustment. STD hose assembly shown below. Other hose lengths available. STD TORCHES Model 4V 200,000 BTU Model 5V 500,000 BTU
5V
TORCHES w/100% SAFETY Model 4VAC 200,000 BTU Model 5VAC 500,000 BTU
5VAC
144
Torches Manchester Handiboy Torch
Torch Hose
Light weight 500,000 BTU portable propane torch. Bubble packed for easy point of purchase display. Comes with rolled steel head, 20” handle with wood grip, needle valve and 10 ft. hose.
1/4 X 10 ft. 350# hose fitted POL X 1/4” MNPT
8062
Manchester Powerjet Torch
Needle Valves
The Manchester Powerjet torch provides a large power jet brush flame for weed control, ice melting, fence clearing or other similar high heat outdoor procedures.The torch features a main gas trigger control and a wind proof pilot with needle valve adjustment at the operator’s handle. Heavy duty but light weight (2-1/2 lbs.). 750,000 BTU/HR.
Our most popular needle valve. High quality brass. User friendly knurned handwheel. 1/4” FNPT in and out.
8061
25NVBR
High Pressure Safety High pressure safeties are designed for applications with gas pressures up to 25 psig. They prevent gas flow to the pilot and main burners in the event of flame failure. On models with flow interruption, gas flows only to the pilot during lighting operation. High Pressure Safety specs Model H19H H19P H19NA-4 H19TA-3
H19H Brass
H19P Brass
H19TA-3 Aluminum
Pipe Size
Side Port*
1/4” MNPT
1/8” MNPT
1/4” FNPT
1/8” FNPT
Flow Interruptor No** Yes No Yes
* The side ports are furnished capped or plugged as appropriate. ** The side port on this safety is ported to the inlet of the valve.
145
Heaters Cayenne Low Profile Unit Heaters - Power Vented For warehouse, shop, garage or storage areas with limited space these heaters are ideal. Only 1” mounting clearance on the top. All units are power vented to allow either vertical or horizontal venting. Direct spark ignition. High thermal effeciency(81% on FSA 30 & 45; 80% on FSA 60 & 75). Ten year warranty on heat exchanger. Model Number
BTU/HR Input
FSA30
30,000
FSA45
45,000
FSA60
60,000
FSA75
75,000
Flue Size
Gas Conn
3”
Height
Width
12” 1/2”
4”
Depth
Shipping Weight
24” 25”
17”
25”
60# 63# 87# 91#
FSA45
ADP Commercial Unit Heaters - Power Vented Standard profile unit heaters with all the features of the ADP Compact units. Model Number
BTU/HR Input
SEP100
100,000
SEP145
145,000
SEP175
175,000
SEP200
200,000
SEP250
250,000
SEP300
300,000
SEP345
345,000
SEP400
400,000
Flue Size
Gas Conn
Height
4”
Width
Depth Less Motor
140#
20-3/16”
150#
1/2”
165#
23-1/8” 5”
32-3/16”
3/4”
31-5/16”
41-1/8”
6”
Direct Spark Ignition
Shipping Weight
175# 285# 305# 310# 310#
Power Exhaust Blower
SEP145 Tubular Heat Exchanger
Vertical or Horizontal Venting Vertical Venting
Horizontal Venting
146
Heaters Empire Vent-Free Radiant Room Heaters An Empire radiant gas heater is the ideal solution to zone heating problems. Empire radiant gas heaters are 99.9% fuel efficient, easy to install and have safe push-button pilot lighting. The controls are top mounted for easy access, and you can distribute the warm air throughout the room with optional blowers. Model Number
BTU Input
SR-6
6,000
SR-10 SR-10T SR-18 SR-18T SR-30 SR-30T
Temperature Controls Manual 1 Heat Setting
10,000
18,000
30,000
Width
Depth
Height
6-1/2”
22”
11-7/8”
Hydraulic Thermostat Manual 3 Heat Settings Hydraulic Thermostat Manual 3 Heat Settings Hydraulic Thermostat
18”
24-1/8”
SR-18 with Optional Floor Stand
Accessories For Vent-Free Radiant Room Heaters SRB-18
Blower for SR-18
SRB-18T
Blower for SR-18T
SRB-30
Blower for SR-30
SRB-30T
Blower for SR-30T
SRS-10
Stand for SR-6, SR-10, SR-10T
SRS-18
Stand for SR-18, SR-18T
SRS-30
Stand for SR-30, SR-30T
Wall Mount
Ceramics provide radiant heat for added warmth
Empire Vent-Free Blue Flame Room Heaters The Empire blue flame heater combines the economy of vent-free heating with the convenience of a thermostat. They feature the visual appeal of a soft blue flame, 99.9% efficiency and a sleek modern design. The controls are top mounted for easy access, and you can distribute the warm air throughout the room with optional blowers. Model Number
BTU Input
BF-10
10,000
BF-20
20,000
BF-30
30,000
Temperature Controls
Hydraulic Thermostat
Width 17-1/8”
Depth
6-3/8”
21-1/8”
Height 22”
BF-20 with Optional Floor Stand
25-1/2”
Accessories For Vent-Free Visual Flame Room Heaters SRB-18T
Automatic Fan for BF-10, BF-20
SRB-30T
Automatic Fan for BF-30
SRS-18
Stand for BF-10, BF-20
SRS-30
Stand for BF-30
Blue flame ribbon burner produces an alluring atmospheric warmth to any room
147
Heaters Conventional Vent Heaters
Direct Vent Heaters Direct Vent Heaters are the first choice where an ouside wall is available. They feature thru-the-wall venting with sealed combustion and outside air for the burner.
Conventional Vent Heaters commonly use B-Vent piping and can utilize existing chimneys or chases to terminate thru-the-roof.
Products of combustion
Air for combustion
Empire Direct Vent Wall Furnaces Empire Compact Direct Vent Wall Furnaces fit easily into any size room. Controls are millivolt powered so no electricity is required. The cabinets are leather grain beige/tan color to work well with any decor. Optional blowers are available to further circulate the warm air. Model Number
BTU Input
DV-210-SG
10,000
DV-215-SG
15,000
Temperature Controls Wall Thermostat
Width 16-1/4” 20-1/4”
Depth 9-3/8”
Height 21-3/8” 24-7/8”
Accessories For Compact Direct Vent Wall Furnaces DVB-1
Blower for DV-210, DV-215
DV-822
Vinyl siding for DV-210, DV-215
VSK-1
Slim-Line vinyl siding kit DV-210, DV-215
DV-210-SG
Empire Direct Vent Wall Furnaces Empire Direct Vent Wall Furnaces install easily on an outside wall, require a minimum of wall and floor space and provide even, energy-efficient heat. Controls are millivolt powered so no electricity is required. The cabinets are leather grain to resist fingerprints. Optional blowers are available to further circulate the warm air. Model Number
BTU Input
DV-25-SG
25,000
DV-35-SG
35,000
Temperature Controls
Width
Wall Thermostat
37”
Depth
Height
11-1/2”
27-3/4”
Accessories For Direct Vent Wall Furnaces DRB-1
Blower for DV-25, DV-35
DV-822
Vinyl siding for DV-25, DV-35
VSK-2
Slim-Line vinyl siding kit DV-25, DV-35
DV-35-SG
148
Heaters Empire Counterflow Direct Vent Wall Furnaces Empire Counterflow Direct Vent Wall Furnaces install on any outside wall and are easy and economical to use. They only require one square foot of floor space. These furnaces feature a wall thermostat and a blower that circulates warmth at the floor level. Leather-grain cabinetry resists fingerprints. Model Number DVC-35-SPP DVC-35-IP DV-55-SPP DV-55-IP
BTU Input 35,000
55,000
Ignition System
Temperature Controls
Standing Pilot Intermittant Pilot Standing Pilot
Width 14-1/8”
Depth 10-3/8”
Height 72-1/2”
Wall Thermostat 16”
Intermittant Pilot
11-5/16”
82-3/8”
Accessories For Direct Vent Counterflow Furnaces SOR-1
Side Outlet Register
SOK-1
Side Register w/ boot 10”
DV-822
Vinyl Siding Kit
VSK-2
Slim-Line vinyl siding kit DVC-35, DV-55
DV-55
Empire Counterflow Vented Wall Furnaces Empire Counterflow Vented Wall Furnaces install on any wall and only require one square foot of floor space. These furnaces feature a wall thermostat and a blower that circulates warmth at the floor level. Optional duct extensions can be installed on either side or at the rear of the furnace to direct a warm flow of heat to take the chill off adjoining rooms as well. Leather-grain cabinetry resists fingerprints. Model Number FAW-40-SPP FAW-40-IP FAW-55-SPP FAW-55-IP
BTU Input 40,000
55,000
Ignition System
Temperature Controls
Standing Pilot Intermittant Pilot Standing Pilot
Width
Depth
Height
14-1/8”
10-3/8”
72-1/2”
16”
11-5/16”
82-3/8”
Wall Thermostat
Intermittant Pilot
Accessories For Vented Counterflow Furnaces SOR-1
Side Outlet Register
SOK-1
Side Register w/ boot 10”
ROK-1
Rear Register w/ boot 10”
DV-648
Oval to Round Flue Adapter
FVE-24
Vent Enclosure 24” (FAW-40)
FVE-34
Vent Enclosure 34” (FAW-40)
FVE-46
Vent Enclosure 46” (FAW-40)
DV-651
Vent Enclosure 14” (FAW-55)
DV-665
Vent Enclosure 24” (FAW-55)
DV-666
Vent Enclosure 36” (FAW-55)
FAW-55
149
Heaters Empire Console Room Heaters Empire Console Room Heater’s modern design allows warm air from the heater to blanket the room from floor to ceiling. The optional automatic blower cycles on and off with the heater. The unit is thermostatically controlled and requires no electricity for automatic operation. Leather-grain cabinetry resists fingerprints. Model Number
BTU Input
RH-25
25,000
RH-35
35,000
Temperature Controls
Width
Depth
Height
37”
11-1/2”
26”
Hydraulic Thermostat
Accessories For Console Room Heaters DRB-1
Blower for RH-25, RH-35
DVP-1
Floor Pad 36” X 14”
RH-35
Empire Room Heaters Heat large areas economically with Empire Vented Room Heaters. Choose from either Visual Flame or Closed Front models. The Visual Flame models give the room a pleasant, comfortable atmosphere while adding real warmth to the scene. You can see the flames inside the front casing. Optional radiants or a log set add the visual effect of a fire-like glow. The Closed Front models are an economically priced alternative without the visual flame features. All models have automatic thermostats. The counterflow blower sends the heat to floor level. Model Number
BTU Input
Temperature Controls
RH-50B
Width
Depth
Height
34”
16”
29-9/16”
34”
20”
29-9/16”
34”
16”
29-9/16”
34”
20”
29-9/16”
Visual Flame Models With Blowers Installed RH-50B
50,000
RH-65B
65,000
Hydraulic Thermostat
Closed Front Models - Less Blowers RH-50C
50,000
RH-65C
65,000
Hydraulic Thermostat
Accessories FRB-3
Automatic Blower for RH-50C, RH-65C
RAD-8
Radiant for RH-50B, RH-65B
RHL-2
Log Kit for RH-50B, RH-65B
RH-425
Floor Pad 36” X 21”
RH-50C
150
Heaters Empire Gravity Wall Furnaces Economic gravity heat. Furnace recesses into the wall. The optional out-of -the-wall installation kit allows the heater to be flush mounted. Options include a blower, millivolt wall thermostat or millivolt remote bulb thermostat and rear register kit. The GWT-50 heats two adjoining rooms and requires free wall space on both sides of the wall. Model Number
BTU Input
GWT-25
25,000
GWT-35
35,000
GWT-50
50,000
Temperature Controls
Casing Width
Casing Depth
Height
Millivolt
16”
6”
66-1/8”
Accessories For Gravity Wall Furnace GWTB-2
Automatic Blower (GWT-50 will accept two blowers)
GWTR-1
Rear Register Kit (GWT-25, GWT-35 models only)
GWTW-2
Out-of-the-wall Kit (GWT-25, GWT-35 models only)
GWRB-T
Remote Bulb Thermostat
TMV
Wall Thermostat, Millivolt - Reed Switch
GWT-35
Empire High Efficient Heaters Attractive slimline design gives 80+% efficient gas heat for medium-to large-size rooms. Utilizes automatic ignition for ease of use. It can be installed on virtually any wall as well as in any basement. With the vent accessories, it can be vented up to 15 ft. Power Vented for Flexible Venting Options 32” straight extension for DV-20E, DV-40E, DV-55E using DVT-2. Up to 15 ft. extensions for DV-20E, DV-40E using DVE-1 or DVE-2. Model Number
BTU Input
DV-20E
20,000
DV-40E
40,000
DV-55E
55,000
DV-20E
Temperature Controls
Width
Depth
Height
Thermistor
37”
15-3/4”
26”
Accessories For High Efficiency Heaters DVE-1
54” Intake/Exhaust Extension Kit w/2 Elbows
DVE-2
54” Intake/Exhaust Extension Kit
DVT-2
Straight Extended Vent Terminal for Walls Up To 32” Thick (Standard vent for walls up to 10” thick included with unit)
T24V
24-volt Thermostat
DVP-1
Floor Pad
Standard Venting up to 10” wall thickness
151
Heaters Empire Floor Furnace The Empire Floor Furnace is installed in the floor where cold air naturally collects. The furnace heats the cold air and circulates it back through the house as warm air. The heater operates with a millivolt wall thermostat so no electricity is required. Model Number
BTU Input
3588
32,500
5088
45,000
7088
65,000
Temperature Controls
Millivolt Thermostat
Length
Width
Height
32-5/16”
20-5/16”
23-1/2”
34-5/16”
22-5/16” 30-5/16”
25-3/4”
5088
Empire Fireplace Products Control Options The Empire Direct Vent Fireplace products shown on the following pages list various control options ranging from a simple wall mounted On-Off switch to full remote thermostatic control with wireless transmitter and receiver. These give the consumer great versatility in the control option of their unit.
FWS-1 Wall Switch. On-Off control from a remote location
FRBC Battery Remote. On-Off control from a remote location.
TRW Wall Mount Remote
TMV Reed Wall Thermostat FREC Electric Remote. Receiver plugs into 120v wall outlet near fireplace.
FRBTC Battery Remote w/Thermostat from remote location.
Battery Powered Receiver provided with models FRBC, FRBTC, TRW.
152
FRBTP Programmable remote. Controls temp, night setback, on-off time, flame height and accent lighting intensity. For fireplaces suitably equipped with special control and receiver.
Fireplace Products Empire Tahoe Deluxe Direct Vent Gas Fireplace The Empire Tahoe Deluxe Fireplaces offer quality, value and selection in an attractive Heater Rated direct vent fireplace. The large heat-resistant, tempered glass window provides an unobstructed view to the hand-painted log set and natural dancing flame. Louvers at the top and bottom help circulate the warmed air. All controls are discreetly concealed behind the lower louver. Deluxe models are offered in millivolt (standing pilot) or direct ignition. Model Number
BTU/HR
Logs
Width
DVD32
18,000
5-piece
34”
DVD36
20,000
5-piece
37”
DVD42
25,000
7-piece
43”
DVD48
28,000
7-piece
49”
Height
Depth
Weight 96 lbs.
35-5/8” 16-3/8” 37-5/8”
102 lbs.
Tahoe Direct Vent Fireplace
121 lbs. 135 lbs.
Empire Tahoe Premium Direct Vent Gas Fireplace The Empire Tahoe Premium Fireplaces offer the same quality, value and selection as their Deluxe counterparts but with a taller, deeper log set to complement the deeper firebox. These models are available with millivolt (standing pilot), Intermittant Pilot Ignition or the ultimate RF controls which vary the flame height and cycle the blower from a wireless remote thermostat. Model Number
BTU/HR
Logs
Width
Height
Depth
Weight
DVP36
25,000
4-piece
37”
37-5/8”
16-3/8”
128 lbs.
DVP42
28,000
4-piece
43”
DVP48
30,000
4-piece
49”
37-5/8”
19-7/8”
145 lbs. 155 lbs.
Tahoe Direct Vent Fireplace with Mission Doors and Louvers in Mantel
Empire Tahoe Luxury Direct Vent Gas Fireplace The Empire Tahoe Luxury Fireplaces offer the same quality, value and selection as their Premium counterparts but feature ceramic glass for better heat transfer, a dimmer controlled accent lamp inside the fireplace, a unique banded brick liner, automatic blower, and an inticately detailed 13-piece log set atop a Slope Glaze Excess Burner for a fuller ember bed. These models are available with millivolt (standing pilot) or the ultimate RF controls which vary the flame height and cycle the blower from a wireless remote thermostat. Model Number
BTU/HR
Logs
Width
Height
Depth
Weight
DVX36
35,000
13-piece
37”
37-5/8”
16-3/8”
159 lbs.
DVX42
37,500
13-piece
43”
37-5/8”
19-7/8”
165 lbs.
153
Tahoe Direct Vent Fireplace with Leaf Doors and Louvers in Mantel
Fireplace Products Empire Innsbrook Direct Vent Fireplace Insert The Empire Innsbrook Direct Vent Insert turns the wood-burning fireplace into an efficient gas fired heat source. The Innsbrook uses flexible co-linear vent pipes. One draws air from the outdoors and the other sends flue products directly outdoors. The flexible metal venting allows the insert to install easily in a site-built masonry or in a manufactured fireplace. Innsbrook models are offered in millivolt (standing pilot) ignition. Model Number
BTU/HR
Firebox Dimensions E
F
G
H
Weight
DV-25IN-33L
25,000
18-5/16”
12-3/4”
17”
27”
83 lbs.
DV-33IN-33L
33,000
21-5/16”
14-1/4”
18-3/4”
30”
102 lbs.
DV-35IN-33L
35,000
23-5/16”
14-1/4”
21-3/4”
33”
112 lbs.
Innsbrook Insert G
1-3/4” F
A
D
F
H
C E Model Number
B
Surround Dimensions A
B
C
D
DV-25IN-33L
40”
28”
25-5/8”
19-3/4”
DV-33IN-33L
43”
31”
28-5/8”
22-3/4”
DV-35IN-33L
46”
34”
30-5/8”
24-3/4”
Empire Classic Cast Iron Stoves The Empire Heritage Cast Iron Stove is built to last a lifetime. Combining classic styling and modern technology, the Cast Iron Stove adds that extra touch to any room. Stocked in Direct Vent, 30,000 BTU models. Choose from Matte Black, Matte Pewter, Porcelain Black, Porcelain Mahogany or Porcelain Sand finishes. Add shelf kits, stone inlays or floor pads to finish the styling. A standard on/off manual control is located at the top rear of the unit. Various remote control options can be added for ease of operation. Heritage Cast Iron Fireboxes Model Number
BTU Input
DVP-30-CA30F
Weight
Matte Black
DVP-30-CA30W DVP-30-CA30B
Color
DVP-30-CA30
Matte Pewter 30,000
Porcelain Black
DVP-30-CA30M
Porcelain Mahogany
DVP-30-CA30S
Porcelain Sand
240
Call for complete 4-color brochure
154
Fireplace Products Empire Tahoe Decorative Trim Accessories Personalize your Tahoe fireplace with your choice of decorative trim, doors, frames and louvers. These attractive accessories are available for all sizes in the Tahoe series. From as simple as an outer frame kit all the way to a full door and louver set, you can outfit the fireplace to suit the decor of any setting. Outer Frames These are 3-piece assemblies available in Black, Brass, Stainless Steel or Pewter finishes. Adds beauty to the outer edge of the fireplace box and conceals the space between the fireplace edge and the finished wall material. Decorative Door Frames The decorative door frames attach to the glass frame and include mounting threads for attachment of decorative doors. Choose either rectangular or arched models in Black, Brass, Stainless Steel or Pewter finishes. Also available without hinge threads in Arched Black only. Decorative Doors Doors mount on decorative door frames listed above. Choose from either Leaf Rectangular, Leaf Arched, Mission Rectangular or Mission Arched styles in Black, Brass, Stainless Steel or Pewter finishes. Decorative Louvers Beautifully complements the frames and doors for a full finished look. Choose Leaf, Mission, Arched or Slat styles in Brass, Stainless Steel or Pewter finishes.
Arched Door Frame
Rectangular Leaf Door
Leaf Louver
Arch Louver
Outer Frame
Rectangular Door Frame
Rectangular Mission Door
Mission Louver
Window Trim Covers the upper and lower window frame bars when a decorative frame and door assembly is not used.
Assembled Unit Examples
Unit with Outer Frame, Decorative Rectangular Door Frame, Rectangular Mission Doors and Mission Louvers
Unit with Outer Frame, Decorative Arched Door Frame, Arched Leaf Doors and Leaf Louvers
155
Fireplace Venting Options There are many option for venting Direct Vent Fireplaces and Cast Iron Stoves. Whether rigid or flexible venting materials, these venting systems provides the installer with great versatility for unit installations. Examples are depicted below. Call for specifics on your particular installation.
Vertical Termination Horizontal Flex
Horizontal Termination
Horizontal Rigid
Innsbrook Insert Dual Flex Venting System
Fireplace Coaxial Vertical Flex Venting System
Coaxial Flex Pipe
156
Line Sizing Charts 11� W.C. Line Sizing Chart - Pipe & Copper-
2 PSIG Line Sizing Chart - Pipe & Copper-
Data Calculated per NFPA #58 & #54
157
Line Sizing Charts 10 PSIG Line Sizing Chart -Pipe & Copper-
10 PSIG Line Sizing Chart -Polyethylene Tubing-
Data Calculated per NFPA #58 & #54
158
Line Sizing Charts 11� W.C. Line Sizing Chart - CSST -
2 PSIG Line Sizing Chart - CSST -
Data Calculated per NFPA #58 & #54
159
Line Sizing Charts Normal State Liquid Flow Chart
Gallons per Hour
160
Information About Propane Vapor Meter Index Conversions Meter reads in gallons Meter reads in cubic feet
multiply reading by divide reading by
36.39 36.39
Energy Equivalents
Propane Properties Commercial Propane
Physical Constants Formula Freezing Point, OF at 30” Mercury Boiling Point, OF, 30” Mercury Specific Gravity of Vapor, 60OF, 30” Mercury
C3H8 -306 -44 1.52
Specific Gravity of Liquid, 60O / 60OF Weight per Gallon of Liquid at 60OF, lbs. BTU per Gallon (Vaporized) BTU per Pound (Vaporized) BTU per Cubic Foot (Vaporized)
.51 4.24 91690 21591 2520
Cu. Ft. of Vapor /Gal of Liquid at 60OF, 30” Hg. Cu. Ft. of Vapor /Pound of Liquid at 60OF, 30” Hg.
36.39 8.55
Multiply
By
BTU
777.0
Therms
100,000
KWH
3413
BTU/HR
Calories
3.968
BTU
Boiler HP
33,480
BTU/HR
By
To Obtain CFH Of :
Natural Gas
0.775 0.628 0.685
Air Propane Mixed Gas
Propane
1.237 1.598 1.09
Air Natural Gas Mixed Gas
To Obtain Foot Pounds BTU
Equivalents of Pressure Multiply
By
To Obtain
lb/in2
1.732 27.727 6.895
oz/in2 in of water (kPa) kilopascals
in of water
0.0361 0.577 0.249
lb/in2 oz/in2 (kPa) kilopascals
oz/in2
1.732
in of water
kg/cm2
14.22
psi
Converting Volumes Of Gas Multiply CFH Of :
to get cubic feet to get gallons
Flow capacities thru pipes, valves, regulators etc., given in CFH for a particular gas, can be readily converted to CFH of the desired gas using the following multipliers.
Vaporization Capacity of Popular ASME Propane Storage Vessels Tank Size Gallons
BTU/HR 60% Full
BTU/HR 50% Full
BTU/HR 40% Full
BTU/HR 20% Full
BTU/HR 10% Full
Vapor Pressure Of Propane
120
160,800
144,720
128,640
96,480
72,360
Temperature O F
Pressure PSIG
250
282,000
253,800
225,600
169,200
126,900
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120
1.3 5.5 10.7 16.7 23.5 31.3 40.8 51.6 63.3 77.1 92.5 109.3 128.1 149.3 172.3 197.3 225.0
500
440,300
396,270
352,240
264,180
198,135
1000
791,300
712,170
633,040
474,780
356,085
12000
4,519,200
4,067,280
3,615,360
2,711,520
2,033,640
18000
5,351,900
4,816,710
4,281,520
3,211,140
2,408,355
30000
8,621,900
7,759,710
6,897,520
5,173,140
3,879,855
Air Temp
Multiplier
Air Temp
Multiplier
-15 F
0.25
+5 F
1.25
-10 F
0.50
+10 F
1.50
-5 F
0.75
+15 F
1.75
0F
1.00
+20 F
2.00
For Other Air Temperature, Use the Following Mutipliers
O
O
O
O
O
O
O
O
161
Base Pressure & Temp Conversions These factors are used to convert volumes of gases at various observed pressures and temperatures to the standard 4 oz. base pressure and/or the standard 60OF base temperature. Pressure Example: 1000 Cubic Feet read at 10 PSIG equals 1652 (1000 X 1.652) Cubic Feet at a standard 4 oz. base pressure. Temp Example: 1000 Cubic Feet read at 10OF equals 1106.8 (1000 X 1.106.8) Cubic Feet at a standard 60OF base temperature. Base Pressure Conversion Observed Gauge Pressure (PSIG)
Multiplier To Convert To 4 oz. Base
0 1/4 1/2 5/8 1
0.983 1.000 1.017 1.025 1.050
2 3 4 5 6
1.117 1.184 1.251 1.318 1.385
7 8 9 10 12
1.452 1.518 1.584 1.652 1.786
14 16 18 20 22
1.920 2.054 2.187 2.321 2.455
24 26 28 30 35
2.589 2.722 2.856 2.990 3.324
40 45 50 60 70
3.659 3.993 4.328 4.997 5.666
80 90 100 110 120
6.334 7.003 7.672 8.341 9.010
130 140 150 160 170
9.679 10.35 11.02 11.69 12.35
180 190 200
13.02 13.69 14.36
Base Temperature Conversion Observed Temp O F
Multiplier To 60 OF Base
Observed Temp O F
Multiplier To 60 OF Base
Observrd Temp O F
Multiplier To 60 OF Base
0 1 2 3 4 5
1.1309 1.1285 1.1260 1.1236 1.1211 1.1187
36 37 38 39 40 41
1.0486 1.0464 1.0443 1.0422 1.0401 1.0381
72 73 74 75 76 77
.9974 .9755 .9737 .9719 .9701 .9682
6 7 8 9 10
1.1163 1.1139 1.1115 1.1091 1.1068
42 43 44 45 46
1.0360 1.0339 1.0319 1.0298 1.0278
78 79 80 81 82
.9664 .9646 .9628 .9611 .9593
11 12 13 14 15
1.1044 1.1021 1.0997 1.0974 1.0951
47 48 49 50 51
1.0257 1.0237 1.0217 1.0197 1.0177
83 84 85 86 87
.9575 .9557 .9540 .9522 .9505
16 17 18 19 20
1.0828 1.0905 1.0882 1.0859 1.0836
52 53 54 55 56
1.0157 1.0137 1.0117 1.0097 1.0078
88 89 90 91 92
.9488 .9470 .9453 .9436 .9418
21 22 23 24 25
1.0814 1.0791 1.0769 1.0746 1.0724
57 58 59 60 61
1.0058 1.0039 1.0019 1.0000 0.9981
93 94 95 96 97
.9401 .9384 .9367 .9351 .9334
26 27 28 29 30
1.0702 1.0680 1.0658 1.0636 1.0614
62 63 64 65 66
.9962 .9942 .9923 .9904 .9886
98 99 100 101 102
.9317 .9300 .9284 .9267 .9250
31 32 33 34 35
1.0593 1.0571 1.0550 1.0528 1.0506
67 68 69 70 71
.9867 .9848 .9829 .9811 .9792
103 104 105 106 107
.9234 .9217 .9201 .9185 .9169
162
Orifice And Drill Data Capacity in BTU/HR of both Propane and Natural Gas is tabulated for the common MTD drill sizes used in burner work. Conversion sizing is readily accomplished by selecting the correct BTU requirement for any particular drill size. The Drill Size Data chart at the right is offered for reference to other sizes.
Drill Size Data Inch Dia.
Mtd Size
Dec Inch
1/64
80 79 .. 78 77
.0135 .0145 .0156 .016 .018
76 75 74 73 72
.020 .021 .0225 .024 .025
71 70 69 68 ..
.026 .028 .0292 .030 .0312
67 66 65 64 63
.032 .033 .035 .036 .037
62 61 60 59 58
.038 .039 .040 .041 .042
57 56 .. 55 54
.043 .0465 .0469 .0520 .0550
53 .. 52 51 50
.0595 .0625 .0635 .0670 .070
49 48 .. 47 46
.073 .076 .0781 .0785 .081
45 44 43 42 ..
.082 .086 .089 .0935 .0937
41 40 39 38 37
.096 .098 .0995 .1015 .104
Orifice Capacity Chart - BTU/HR Drill Size
Propane 11” Water
Natural 3.5” Water
Drill Size
Propane 11” Water
Natural 3.5” Water
.006 .007 .008 .009 .010 .011
249 338 445 570 703 845
88 119 157 201 248 298
45 44 43 42 41 40
47000 51600 55300 61100 64400 67000
16500 18150 19420 21470 22600 23550
.012 80 79 78 77 76
1005 1270 1470 1790 2260 2790
355 447 514 637 792 979
39 38 37 36 35 34
69200 72000 75500 79300 84500 86200
24250 25280 26500 27800 29700 30250
75 74 73 72 71 70
3080 3540 4020 4370 4730 5490
1078 1422 1418 1531 1656 1921
33 32 31 30 29 28
94000 98300 100600 115300 129500 137500
31400 33080 35400 40060 45400 48400
69 68 67 66 65 64
5960 6720 7150 7600 8560 9050
2090 2355 2550 2668 3000 3180
27 26 25 24 23 22
145000 151000 156000 161500 166000 172000
50800 53000 54800 56700 58250 60600
63 62 61 60 59 58
9570 10100 10600 11170 11750 12300
3355 3540 3730 3922 4120 4320
21 20 19 18 17 16
176500 181100 193000 200500 290999 219000
62200 63700 67700 70600 73500 76900
1/16
57 56 55 54 53 52
12930 15100 18850 21200 24700 28200
4530 5280 6620 7330 8670 9890
15 14 13 12 11 10
236500 242000 239500 250000 255000 261500
79600 81400 83200 85700 89500 91700
5/64
51 50 49 48 47 46 45
31400 34200 37200 40400 43000 45800 47000
11000 12000 13750 14160 15100 16050 16500
1/32
3/64
3/32
Values Based on: Propane 2500 BTU per cubic foot. Natural 1000 BTU per cubic foot.
163
Drill Size Data Inch Dia. 7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
Drill Size Data
Mtd Size
Dec Inch
Inch Dia.
Mtd Size
Dec Inch
36 .. 35 34 33
.1065 .1093 .110 .111 .113
17/64
F G .. H I
.257 .261 .2656 .266 .272
32 31 .. 30 29
.116 .120 .125 .1285 .136
9/32
J K .. L M
.277 .281 .2812 .290 .295
28 .. 27 26 25
.1405 .1406 .144 .147 .1495
19/64
.. N .. O P
.2968 .302 .3125 .316 .323
24 23 .. 22 21
.152 .154 .1562 .157 .159
21/64
.. Q R .. S
.3281 .332 .339 .3437 .348
20 19 18 .. 17
.161 .166 .1695 .1719 .175
T .. U .. V
.358 .3593 .368 .375 .377
16 15 14 13 ..
.177 .180 .182 .185 .1875
11/32
W .. X Y ..
.386 .3906 .397 .404 .4062
12 11 10 9 8
.189 .191 .1935 .196 .199
7/16 29/64 15/32 31/64
Z .. .. .. ..
.413 .4375 .4531 .4687 .4843
7 .. 6 5 4
.201 .2031 .204 .2055 .209
3 .. 2 1 A
.213 .2187 .221 .228 .234
.. B C D E
.2343 .238 .242 .246 .250
5/16
11/32
23/64 3/8
25/64
Thread Identification Thread Identification Guide The table lists the thread sizing for the various fittings used in the propane industry. Using the table as a guide, service personnel can identify the common size and style of fittings encountered in the field. Note: Steel pipe is sized by the nominal I.D. of the pipe. The O.D. is listed for reference. Copper tubing is sized by the nominal O.D. of the tubing.
Pipe Size Size
45O Flare Thread
Inverted Flare Thread
Compression Thread
Break Away Thread
Thread
O.D.
1/8”
1/8” -27
.405”
5/16” -24
5/16” -28
5/16” -24
5/16” -24
3/16”
---
---
3/8” -24
3/8” -24
3/8” -24
3/8” -24
1/4”
1/4” -18
.540”
7/16” -20
7/16” -24
7/16” -24
7/16” -24
5/16”
---
---
1/2 -20
1/2 -20
1/2 -24
1/2 -20
3/8”
3/8” -18
.675”
5/8” -18
5/8” -18
9/16” -24
9/16” -20
7/16”
---
---
11/16” -16
11/16” -18
5/8” -24
5/8” -24
1/2”
1/2” -24
.840”
3/4” -16
3/4” -18
11/16” -20
11/16” -16
5/8”
---
---
7/8” -14
7/8” -18
13/16” -18
7/8” -18
3/4”
3/4” -14
1.05”
1-1/16” -14
1-1/16” -16
1” -18
1” -18
7/8”
---
---
1-1/4” -12
1-3/16” -16
1-1/8” -18
1-1/8” 18
1”
1” -11-1/2
1.315”
1-3/8” -12
1-5/16 -16
1-1/4” -18
1-1/4” -18
1-1/4”
1-1/4” -11-1/2
1.66”
---
---
---
---
1-1/2”
1-1/2” -11-1/2
1.90”
---
---
---
---
2”
2” -11-1/2
2.375”
---
---
---
---
2-1/2”
2-1/2” -8
2.875”
---
---
---
---
3”
3” -8
3.500”
---
---
---
---
164
Rego Repair Kits Rego 2-1/2” Multivalves 1470 Series Valves (Valve Nos. 1470, 1475, 1476, 1477, 1478, 1479, 1480, 1481) Filler Kit 1475-80
Vapor Return Kit Shutoff Kit 2418-51 3100 Series
2418 Valve Filler Kit 2418-50
Vapor Return Kit Shutoff Kit 2418-51 2100 Series
6303 Valve (No Float Gauge Port) 1475 Shown 2 1/2” F. NPT
Filler Kit 8475-80
Vapor Return Kit Shutoff Kit 2418-51 3100 Series
2550 Valve
6477 Series Valves
(Valve Nos. 6477, 6477A)
Filler Kit 2418-50
Filler Kit 8475-80
Vapor Return Kit 2418-51
Vapor Return Kit 8475-51A
Shutoff Kit 2100 Series
Shutoff Kit 3100 Series for 6477 8100 Series for 6477A
2 1/2” M. NPT 2 1/2” F. NPT Tank Thread
8475 Series Valves (pre 1962)
(Valve Nos. 8475, 8477, 8575, 8577, G8475, G8477) Filler Kit 8475-80
Vapor Return Kit Shutoff Kit 8475-51A 8100 Series
G8475 Series Valves (post 1962)
(Valve Nos. G8475, G8477) Filler Kit Vapor Return Kit Shutoff Kit 8475-80 8475-81A 19100 Series
G8475 Shown 2 1/2” F. NPT
165
Rego Repair Kits Rego 1-1/2” Multivalves 8484 Series Valves
(Valve Nos. 8484, 8484A) Vapor Return Kit 8475-51A for 8484 8475-81A for 8484A Shutoff Kit 8100 Series for 8484 19100 Series for 8484A 1 1/2” M. NPT
2593 Series Valves
8593 Series Valves
Filler Kit 1475-80 Vapor Return Kit 2418-51
Filler Kit 8475-80
(Valve Nos. 2593, 2593K, 2594, 2594K)
Shutoff Kit 3100 Series
1 1/2” M. NPT
1 1/2” M. NPT
(Valve Nos. 8593, 8593A, 8593AR, 8593K, 8594, 8594A, 8594K)
Vapor Return Kit 8475-51A for 8593, 8593K 8594, 8594K 8475-81A for 8593A, 8593AR Shutoff Kit 8100 Series for 8593, 8593K 8594, 8594K 19100 Series for 8593A, 8593AR
Rego Multivalves
2557 Series Valves
2555 Series Valves
(Valve Nos. 2557, 2557A)
(Valve Nos. 2555, 2555A) Filler Kit 2557-1
2555A Filler Kit 8555-80
Shutoff Kit 3100 Series
Shutoff Kit 8100 Series
2555
1” M. NPT
Filler Kit 2557-1 Vapor Return Kit 2418-51 Shutoff Kit 3100 Series 1” M. NPT
Note: 2555 suffix “R” had 1-1/4” Filler 2555 suffix “W” had POL Filler
Note: 2557 suffix “R” had 1-1/4” Filler 2557 suffix “W” had POL Filler
166
Rego Repair Kits Rego Multivalves
8555 Series Valves
7555 Series Valves
(Valve Nos. 8555, 8555D, 8555R, 8555S)
Filler Kit 2557-1
Filler Kits Pre-1962 Not Available 6542B-80 (1962 - Oct 1990) 8555-80 (Post Oct 1990)
Shutoff Kit 3100 Series 3/4” M. NGT 3/4” M. NPT
Note: 7555 suffix “R” had 1-1/4” Filler 7555 suffix “W” had POL Filler
Shutoff Kits Pre-1962 Not Available 903-51 for 8555S 19100 Series for 8555D, 8555R
Rego Multivalves
6540 Series Valves
6530 Series Valves 3/4” M. NGT
(Valve Nos. 6532, 6532A, 6533, 6533A,)
1” M. NGT
(Valve Nos. 6542, 6542A, 6543, 6543A) Filler Kit 6542B-80
Filler Kit 6542B-80 Shutoff Kit 19100 Series
Shutoff Kit 19100 Series
(Valve Nos. 6532D 6533D) Filler Kit 6542B-80
(Valve Nos. 6542D 6543D) Filler Kit 6542B-80
Shutoff Kit 903-51
Shutoff Kit 903-51
167
Rego Repair Kits Rego Multivalves
6179 Filler Filler Kit 7579-80 Chek-Lok
7556 Series Valves
(Valve Nos. 7556, 7556VR, 7556R) Vapor Return Kit 8475-51A Shutoff Kits 8100 Series for Pre - 1962 19100 Series for Post 1962
3/4” M. NGT
1 1/4” M. NPS
Rego Filler Valves 1 1/4” Filler
3/4” Filler
(Valve Nos. 7579, 7579P, 7579S, 6579)
3/4” Filler
(Valve Nos. 7547, 7747)
3/4” M. NPT
1 1/4” M. NPT 1 1/2” M. NPT (for “S”)
Filler Kits 7579-80 Standard Kit 7579-50 Kit w/Upper Body
(Valve Nos. 7647, 7647D)
Filler Kits 7547B-80 Standard Kit 7547B-50 Kit w/Upper Body
3/4” M. NPT
Filler Kit 7647B-80 Standard Kit
Rego Vapor Return Valves
7573 Identification Note 7573A has flat seat and 13/16” wrench flats on upper body. 3/4” M. NPT
3/4” M. NPT
7573D has tapered seat and internal 1/2” hex on upper body.
7573A Vapor Return
7573D Vapor Return
Vapor Return Kit 7573A-81
Vapor Return Kit 7573D-81
168
Rego Repair Kits Rego Cylinder Valves 2000 Series Valves (Valve Nos. 2100, 2110, 2410, 2127, 2128, 2133, 2143, 2433, 2533, 2918, 2924, 2925, 2926, 2927, 2928) Valve had large bonnet and diaphragm assembly. Flat seat. Repair parts are no longer available
3100 & 7100 Series Valves (Valve Nos. 3101, 3102, 3103, 3109, 3115, 7103, 7104, 7112, 7133, 7139, 7140, 7146, 7149, 7153, 7183) Diaphragm style stem seal. Flat seat. Repair Kits 3100-80A Complete bonnet assembly. Renews valve to original assembly. 3100-80B Diaphragm assembly. 3100-81K Complete bonnet assembly. Converts valve to Oring stem seal.
8100 Series Valves (Valve Nos. 8103, 8115, 8180) Oring style stem seal. Flat seat. Repair Kit 8100-50 Complete bonnet assembly.
900 Series Valves (Valve Nos. 901, 903, 906, 9061) Compact style bonnet assembly. Oring style stem seal. Nylon “push-on� tapered seat. Repair Kit 903-51 Complete bonnet assembly.
169
Rego Repair Kits Rego Cylinder Valves 7130BR Tractor Valve
9100 Series Valves (Valve Nos. 9101, 9103, 9105, 9106, 9107, 9115)
Bonnet Assembly
Oring style stem seal. Tapered seat.
Diaphragm Assembly
Repair Kits 19100-50B Complete bonnet assembly. Renews valve to original assembly. 19104-50 Converts valve to MultiBonnet.
3100-50B
7130BR-1
8556 Dual Service Valve Bonnet Assemblies 8100-50 (pre-1962 valves) 19100-50 (post 1962 valves)
2547 & 8547 Plumbers Pot Valve
Repair Kits 3100-80A Bonnet Assembly for 2547 3100-80B Diaphragm for 2547 8100-50 Bonnet Assembly for 8547
170
7128 Railroad Valve Diaphragm Assembly 7128-5
Rego Repair Kits Filler Repair Kits & Contents 8475-50 Body; Gaskets; Seat disc & stem assy; Spring; Washer.
2418-50
1475-80
Reference only. Kit is obsolete.
Seat disc & stem assy; Spring; Washer.
8475-80 Gaskets; Seat disc & stem assy; Spring; Washer. 6542B-50 Body; Gaskets; Seat disc & stem assy; Spring; Stem.
8555-50
6542B-80 Gaskets; Seat disc & stem assy; Spring; Stem.
8555-80 Gaskets; Seat disc & stem assy; Spring; Stem.
7579-50 Body; Gaskets; Seat disc & stem assy; Spring.
7547B-50 Body; Gaskets; Seat disc & stem assy; Spring.
7647B-80 Gaskets; Seat disc & stem assy; Spring.
7579-80 Gaskets; Seat disc & stem assy; Spring.
7547B-80 Gaskets; Seat disc & stem assy; Spring.
2557-1 Reference only. Kit is obsolete.
Body; Gaskets; Seat disc & stem assy; Spring; Stem.
Vapor Return Repair Kits & Contents 8475-51A, 8475-81A
2418-51 Body; Gasket; Seat disc & stem assy; Spring; Washer.
7573A-81 Note flat seat. Gaskets; Seat disc assy.
Old style flat seated valves require 8475-51A with body. 8475-51A (with body) Body, Gaskets, Seat assy, Spring 8475-81A (less body) Gaskets, Seat assy, Spring 7573D-81 Note tapered seat. Gaskets; Seat disc assy. New Style Tapered Seat
171
Old Style Flat Seat
Rego Repair Kits Shutoff Repair Kits & Contents 19100 Series Repair Options 8100 Series
13/16” Hex LH Threads
19104-50 MultiBonnet Assembly, Handwheel
7/8” Hex RH Threads
19104-80 Upper Packing for MultiBonnet
19100-50B Bonnet Assembly, Handwheel
3100 Series Repair Options
8100-50 Bonnet Assembly, Handwheel
903 Series 5/8” Hex RH Threads
1-1/16” Hex RH Threads
3100-80A Bonnet, Diaphragm Assy, Stem
3100-80B Diaphragm Assy
3100-81K Conversion Kit: Bonnet & Stem Assembly
903-51 Bonnet Assembly, Handwheel
7130BR Repair Options 2100 Series
Repairs the 7130BR John Deere Tractor Valve
7128-5
1/2” - 18 NC 7/8” long stem 2100-25R Reference only. Kit is obsolete.
1-1/16” Hex RH Threads 7128-5 Repairs the 7128 Horizontal Railroad Valve 7130BR-1 Bonnet Assembly
172
3100-80B Diaphragm Assy
Rego Repair Kits STD Globe and Angle Valve Repair Kits Valve Number
Valve Size
A7505AP
3/4”
A7507AP A7508AP
1”
A7509BP A7510BP
1-1/4”
A7511AP A7511FP A7512AP A7512FP
1-1/2”
A7513AP A7513FP A7514AP A7514FP A7517AP A7517FP A7518AP A7518FP
2”
3”
Kit Number
Kit Contents
A7505-50
Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer
7505A-20
Complete bonnet assembly
A7507-50
Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer
7507A-20
Complete bonnet assembly
A7509-50
Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer
7509B-20
Complete bonnet assembly
A7511-50
Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer
7511A-20
Complete bonnet assembly
A7513-50
Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer
7513A-20
Complete bonnet assembly
A7515-50
Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer
A7515-20
Complete bonnet assembly
A7513AP
Compact Globe and Angle Valve Repair Kits Valve Number
Valve Size
Kit Number
Kit Contents
7704LP 7704P A7704LP A7704P
1/2”
A7705-50
Gaskets; flange packing; friction washer; seat disc
7705P 7706P A7705P A7706P
3/4”
A7705-50
Gaskets; flange packing; friction washer; seat disc
A7705P
Quick Acting Valve Repair Kits Valve Number
Valve Size
7901T 7901TA 7901TB 7901TC
1/2”
7554L Series
7554S Series A7707L A7708L
Kit Number
Kit Contents
7901T-80
Gasket; O-ring; seat retainer assembly
7901T-50
Bonnet assembly; gasket; lever
1/2” & 3/4”
A7705-50
Gaskets; flange packing; friction washer; seat disc
7554L-20
Bonnet assembly
1/2” & 3/4”
A7705-50
Gaskets; flange packing; friction washer; seat disc
7554S-20
Bonnet assembly
A7707-50
Gasket; groove pin; jam ring
A7707-75
Bonnet assembly
1”
7901T
A7708L 7554L(S)
173
Rego Repair Kits Minimum Loss Quick Acting Valve Repair Kits Valve Number
A7797
A7797A
Valve Size
1”
1”
Kit Number
Kit Contents
A7797-50
Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer
A7797-75
Bonnet assembly; gasket; lever
A7797-10M
Lower ACME handle assembly
A7797-50
Gaskets; jam ring; O-ring; pressure seal rings; seat disc; washer
A7797A-4
Bonnet assembly; gasket; lever
A7797-10M
Lower ACME handle assembly
A7797-10M
Internal Valve Repair Kits Valve Number
Valve Size
Kit Number
A3209A
1-1/4”
A3209A-50
A3209D050 A3209D080
1-1/4”
A3209D-50
A3209R050 A3209R080
1-1/4”
A3209R-50
A3210A065
1-1/4”
A3210A-50
A3212A Series
2”
A3212A-50
A3212R Series A3212T Series
2”
A3212R-50
A3213ASeries A3213T Series
3”
A3213A-50
A3217F Series
3”
A3219F Series
Kit Contents
Bearing; cam; gasket; main seat disc assembly; retaining ring; seal O-ring; seat disc
A3213R
Bushing; gasket; jam ring; main set disc assembly; upper and lower retianing rings; O-ring; seal rings; seat disc Bearing; cam; gasket; O-rings; seat disc; stem packing
A3217F-50
Dust seal; jam ring; stem O-ring; stem seals; stem spring; stem washer
A3217F-80G (Gasket flange)
Dust seal; inner stem bearing; jam ring; lower flange seal gasket; main seat disc; outer stem bearing; pilot seat disc; poppet seal O-ring; retaining ring; roll pin; seat O-ring; stem O-ring; stem seals; upper flange seal gasket; wear button
A3219F-80G (Gasket flange)
Bumper; cotter pins; dirt seal; inner and outer stem bearings; lever release spring; main seat disc; poppet seat disc; pivot pin locknut; poppet bearing; seal gland gasket; seat seal O-ring; stem jam ring; stem O-ring; stem O-ring; stem seal rings; stop screw; upper and lower flange seal gaskets
A3219FA-80G (Gasket flange)
Bumper; cotter pins; dirt seal; inner and outer stem bearings; lever release spring; main seat disc; poppet seat disc; pivot pin locknut; poppet bearing; seal gland gasket; seat seal O-ring; stem jam ring; stem O-ring; stem O-ring; stem seal rings; stop screw; upper and lower flange seal gaskets
4”
A3219FA
A7797A
A3217FR
Stem Packing A3219FA
174
Rego Repair Kits Flomatic Valve Repair Kits Valve Number
Valve Size
A7883F A7884 A7884F
Kit Number
Kit Contents
3” & 4”
A7883F-50 (Rebuilding kit)
Stem assembly kit; bleeder assembly; cylinder cap screws; upper and lower piston cap screws; lock washers; filters; springs; block vee packing; X-seal; gaskets; O-rings; retaining ring; insert roll pin; screw seal; cap
A7883F
3”
A7883F-80 (Soft parts kit)
A7884F
4”
A7884F-80 (Soft parts kit)
A7883F
3”
A7883F-150 (Gasket & Seal Kit)
4”
A7884F-150 (Gasket & Seal Kit)
A7884F
Retaining ring; set disc; insert; block vee packing; filters; X-seals; cylinder cap screws; O-rings; gaskets
X-seal, seat disc; gaskets
A7884FK
Flomatic Valve Spare Parts Valve Number
Valve Size
A7883F
3”
A7884F
4”
A7883F A7884F
3” & 4”
Kit Number
Description
A7883-29
Upper flange gasket
A7883-30
Lower flange gasket
7884-29
Upper flange gasket
7565-48
Lower flange gasket
A7883F-45
Bleeder assembly
7560-56
Studs, solid, flomatic to tank
A7884F-43
Studs, hollow, flomatic to pump
A7884-201
Filter
A7883F-45
A7884-60
A7884-201
A7884F-43
7560-56
Duoport & Multiport Kits Valve Number
Valve Size
Kit Number
Kit Contents
8542Series AA8542 Series
2”
8540-50
Bleeder valve assemblies; packing gland; set screw; washer; gasket; key
A8560 Series A8570 Series
3” & 4”
8560-50
Bleeder valve assemblies; seat ring assemblies; pressure seal rings; packing gland; jam ring; washer; gasket
A8560 Series
3”
7564-48
Flange gasket
A8570 Series
4”
7565-48
Flange gasket
ALL
All
8560-26TP
Bleeder valve assembly
A8564G
175
INDEX
A Adapters Acme................................ 53-56 Hose Barb..................... 140-141 POL.................................. 57-58 Algas Vaporizers................113-115 Anodes......................................123 A & F.................................... 79-81 Anthes Weather Caps..................44 Apollo Ball Valves.................20,22 B Baso Pilots..................................77 Back Checks..........50-51,35,97,118 Ball Valves............................ 20-22 Blackmer Pumps................. 99-100 Bot-L-Rrench............................ 111 Brass Fittings.................... 126-130 Broaches......................................81 Breakaway Couplings.................34 Bypass Valves......................97,100 C Check Valves.........50-51,35,97,118 ChekLok Valves.....................19,48 Chiksan Swivels..........................93 Chock Blocks..............................84 Compressors.........................98,106 Controls................................. 72-78 Copper Tubing..........................126 Corken................................... 94-98 Couplings . Hose............................. 138-141 . Quick Connect.....................142 Cylinders............................108-110 Cabinets................................107 Caps & Collars..................... 111 Dolly.................................... 111 Valves............................... 12-14 D Detecto Scales...........................112 Dial Kits................................ 63-64 Decals.................................... 88-90 Dent Gauge...............................112 Dielectric Unions......................123 Dispensing Unit........................104 Drills & Drill Sets.......................81 E Electric Test Meters...............78,87 Emergency Shutoffs....................34 Empire Heaters.................. 147-152 Excess Flow Valves............... 45-48
F Fan & Limit Controls..................75 Ferrules.....................................139 Filler Hose Adapters...................52 Filler Valves................................49 Fixed Liquid Level......................67 Flange Ins. Kits.........................123 Flare Fittings..................... 126-128 Flare Tools...................................82 Flashlights...................................84 Flex Connectors Appliance............................130 Pump...................................101 Flexatallic Gaskets....................125 G Gas/Air Mixers...................117-118 Gas Lights.................................143 Gas Lighters..............................144 Gaskets......................................125 Gas Test Strips..........................112 Gauges Liquid Level..................... 61-66 Pressure............................ 59-60 Globe & Angle Valves................17 Gloves.........................................84 Grease.........................................93 H Hannay.................................. 91-93 Heaters Empire.......................... 147-152 Mr Heater.............................144 Heating Controls................... 72-78 Hose & Fittings................. 137-141 Hot Surface Ignitors....................74 Humphrey.................................143 I Internal Valves...................... 26-32 J Joints, Swivel..............................93 K Krug Products...........................106 L Labels.................................... 88-90 Leak Detector..............................83 Lift Truck Cylinders..................109 Lighters.....................................144 Lights........................................143 Litmus Paper.............................112 Lovejoy Couplings....................102
176
M Manchester Cylinders........108-110 Manometers............................59,61 MasterKote Paint.................. 85-86 Maxitrol.........................................5 Meters Neptune............................ 69-71 Equimeter...............................68 Methanol.....................................83 Motors.......................................102 N Needle Valves..............................19 Neptune Meters..................... 69-71 Nuway Torches.........................144 O Oil Separators............................ 116 Olympian Gas Match................144 Orifices Charts...................................163 Main Burner..................... 79-80 Pilot.................................. 80-81 P Paint...................................... 85-86 Paget Strainers..........................101 Papco Flare Tools........................82 Pigtails..........................................9 Pilot Assemblies..........................77 Pipe Steel..................................... 119 Pipe Joint Compound............83 Pipe Fittings................ 120-125 Pipe Wrap Tape...................123 CSST........................... 131-132 Polyethylene................ 133-136 Placards................................. 88-90 Plugaroo Valves..........................22 Pneumatics..................................36 Pressure Gauges.................... 59-60 Pumps Blackmer........................ 99-100 Corken.............................. 94-98 Krug.....................................106 Q Quick Connectors......................142 R Raincaps......................................44 Reamers.......................................81 Rectorseal....................................83 Reels...................................... 91-93 Registers, Neptune................ 69-71
R (cont.) Regulators................................. 1-8 Regulator Accessories..............9-11 Relief Valves......................... 37-44 Robertshaw Controls............. 72-78 Rochester Gauges.................. 61-66 Rotogauges..................................66 S Scales........................................112 Sensus Meters.............................68 Sensus Regulators..................... 4-5 Sherlock Leak Detector...............83 Sight Flow Indicators.............35,97 Signs...................................... 88-90 Stamp Set..................................112 Strainers....................................101 Switches Fan Limit................................75 Hose Reel...............................92 Pump Motor.........................102 Swivel Joints...............................93 T Technical Info................... 157-164 Tee Blocks................................... 11 Teflon Tape..................................83 Test Instruments........... 11,60,78,87 Test Strips..................................112 Thermocouples............................76 Thermometers.............................67 Thermostats.................................75 Tools Bot-L-Rench........................ 111 Drills & Reamers...................81 Flare.......................................82 Torches.............................. 144-145 Transfer Valves............................19 Transformers...............................75 Tubing Tools...............................82 U Uni-Kap Rain Caps.....................44 V Valve Kits.......................... 165-175 Valve Grease...............................83 Vapor Compressor.....................106 Vapor Meters...............................68 Vaporizers..........................113-115 W Weather Caps..............................44 Wheel Chocks.............................84 Winton Leak Detector.................83 WardFlex CSST................ 131-132
Bulk Plant Installations and Repair
Quality Products for the LP Gas Industry
881 HERSEY STREET ST. PAUL, MINNESOTA 55114 PHONE: (651) 646-1177 FAX: (651) 646-1676 IN MINNESOTA: 1-800-652-9072 OUT-OF-STATE: 1-800-328-9222 Visit us on the web www.lp-gasequipment.com