PREFACE
When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI DL650AL6.
3.
INNER PARTS OF ASSEMBLY Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually.
4.
MODIFICATION NOTICE A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones.
5. INSTRUCTIONS FOR QUOTING THE CATALOGUE 1.
DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters.
2.
ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR : As required NT : Number of teeth ASSY : Assembly OPT : Optional E.NO. : Engine number OS : Over size F.NO. : Frame number STD : Standard D : Diameter of material T : Thickness ID : Inside diameter US : Under size OD : Outside diameter W : Width L : Length LH : Left hand side RH : Right hand side 〜100045 : Up to F.NO.100045 100046〜 : From F.NO.100046 12 x 34 x 5.6........ Figures in the description column | | | show the dimensions of parts. ID OD T(or W,L)
NOTE 5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models. 5-2.
In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle.
5-3.
Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".
6.
SPECIFICATION CODE This catalogue contains the parts for the model designed for the following spec.; spec. code : P37.
7.
SERIAL FRAME NUMBER DL650AL6(P37)
:
→12345-56781 (Parts No.) : indicates that the parts number was changed to 12345-56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones. ←12345-56781 (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable.
DL650AL6 P37
-1-
DL650AL6 P37
-2-
FIG.101A
1
DL650AL6_P37_101A GASKET SET
FIG.104A 3
3
2 3
9
7 2 3 3 3 2 3 7
3 3 9
3
3
7
7
2 3
16 15 25 25 23 24
13 14 12
10 27
17
26
5
6
11
18 12 4 8
22 20 2 3
19
21
DL650AL6_P37_104A CYLINDER HEAD (FRONT)
1
FIG.105A 23
7
7
19
3
3
21
17
8
7 23 3 3 23 7
3 3 8
23
3
20 22
18
3
12 3
1 2
9
24
26 25
23
4
13 16 14 12 11
15 5
6 DL650AL6_P37_105A CYLINDER HEAD (REAR)
10
FIG.107A
6
2
5
4 7
3
1
5
7
6
DL650AL6_P37_107A CYLINDER
FIG.108A
5
3
5 4
3 4
3 3
3 3 3 4
3
5
3
5
28 31 6 7 30 14 32
15
17 16 24 11
33
21 20 16 17
10
34 19 35 36
25
2
6 7
22
18 15
23
14
1
19 18
27
DL650AL6_P37_108A CRANKCASE
9 8 19 18 26
13 12
25 24
29
FIG.112A 5
27
5
5
27
27 29 28
5
5
27 29
5
5
28 27
5 5
5
27
5 2
27
27
10 11
6 7 19 13
22
23 18
22
12 8
4
25
23
24 21
1 3 9
20
26
15
17 14 32 33 31
DL650AL6_P37_112A CRANKCASE COVER
30
16
FIG.120A 14 12
13
3 11
2 3
4
5
1
6
6
10
7
9 10
8
DL650AL6_P37_120A CRANKSHAFT
2
FIG.122A
3
4
1
2
DL650AL6_P37_122A STARTER CLUTCH
FIG.126A 4 3
12 13 11 8
12 13 11
11
8
7 7
10 9
10 9
7
10 9
1
5
11 6 2 10 7
12
11 13
8
11
DL650AL6_P37_126A CAMSHAFT/VALVE
6 5
13 12 11 8
9
11
FIG.126A 4 3
12 13 11 8
12 13 11
11
8
7 7
10 9
10 9
7
10 9
1
5
11 6 2 10 7
12
11 13
8
11
DL650AL6_P37_126A CAMSHAFT/VALVE
6 5
13 12 11 8
9
11
FIG.127A 3 1
4
2
5
14 9
8
10 6
16
7
16
7
15
14 6
5 15
13 11
3
2
4 1
DL650AL6_P37_127A CAM CHAIN
12
FIG.140A 16
16
17
9
15
11
10
17 14 12
10
1 9
11
6
7
8 8
7 2
3
4
6
5
21 21
21
20
13
22
18 19
21 24
DL650AL6_P37_140A THROTTLE BODY
23
22
18
FIG.155A 1 2
3
10
16 8
9
18
17
6
5
7
12 11 4
7
14 14
DL650AL6_P37_155A AIR CLEANER
13
15
FIG.163A
3 6
3
23 1 19
18
6 2
5 15
20
16
4 18
21
17
15
4 22
12 14
11 7
10
DL650AL6_P37_163A MUFFLER
5 13
9
8
10
9
FIG.170A 13 11
12
1
5 4
3
7
10
2
9
6
8
DL650AL6_P37_170A OIL PUMP
FIG.172A 10 12 11
13 7 11
3 8 4
5 1
5 9
2 6
16
15
DL650AL6_P37_172A FUEL PUMP
14
FIG.178A 7
8 5
9
6
8
8
2
4 3
10
DL650AL6_P37_178A OIL COOLER
1
FIG.180A 15
17
19
18
16
1
9 14
8 8
11
10
12
5 7 6
4 2 13 DL650AL6_P37_180A WATER PUMP
3
FIG.185A 15 13
12
8 5
2
7
3
14
4
1
11 9
DL650AL6_P37_185A RADIATOR
4
10
6
FIG.187A 2
5
5
4
5
3
5
25 6
26
27
8
7
27 21
27
9 20 5
6 19 9
27 22
7
8
24
23 24 5
1 18
12 11 10 16 17
14
13
15
DL650AL6_P37_187A RADIATOR HOSE
15
FIG.189A
10
3 4 9
9
9 7 5
10
6
2
1
9
10
DL650AL6_P37_189A 2ND AIR
8
6
8
FIG.201A 32
6
22
7
17 24
6
7
27
6
7
6
8
7
6
7
6
7
5
10
11 4 3 14
2
13
12
1
15
21 28 26
31
29 19
16 30
25 DL650AL6_P37_201A CLUTCH
18
20 23
9
FIG.206A 19 32
33 26 37
30 25 36 28 22
17 18
29
24
16 27
31 42
21
40
20
23 39
43
13
15
34 35
49
1
46
45
48
44
47 6
7
10 11
2 41 5
14
3 8 9
DL650AL6_P37_206A TRANSMISSION
4
12
38
FIG.206A 19 32
33 26 37
30 25 36 28 22
17 18
29
24
16 27
31 42
21
40
20
23 39
43
13
15
34 35
49
1
46
45
48
44
47 6
7
10 11
2 41 5
14
3 8 9
DL650AL6_P37_206A TRANSMISSION
4
12
38
FIG.212A 13
9
6
16
13
10
6 2
1 11 7
14 8 17 15
19
3
4 8
12 40
39
5
42
41
18 25 26
22
22
23
21 26
24 20
28
36 27 33
37 29 34 31
35
30 32
DL650AL6_P37_212A GEAR SHIFTING
38
FIG.212A 13
9
6
16
13
10
6 2
1 11 7
14 8 17 15
19
3
4 8
12 40
39
5
42
41
18 25 26
22
22
23
21 26
24 20
28
36 27 33
37 29 34 31
35
30 32
DL650AL6_P37_212A GEAR SHIFTING
38
FIG.301A 7 8 1
3 2
5
5
4
6
DL650AL6_P37_301A STARTING MOTOR
FIG.303A
3
6
4 5
1
7
8
2
DL650AL6_P37_303A MAGNETO
FIG.310A 5
1 9 8
10
3 4
2
6
DL650AL6_P37_310A BATTERY
7
FIG.312A
22 9
5
23
6 8 7
2 3 4
10 19
20
16
17 21
11
15
15 19
13
18
12
16 21 20
DL650AL6_P37_312A ELECTRICAL
18
17 14
1
FIG.330A
2 3
1
4 6 8 5
12 7 10
11
DL650AL6_P37_330A SPEEDOMETER
9
FIG.333A
2
9
4
3
5
7 10
6 8 1
DL650AL6_P37_333A HEADLAMP
FIG.334A 11 15
12 16 13 17 14 18
19
9
10
15
20 26
37 4 8
DL650AL6_P37_334A TURNSIGNAL LAMP
FIG.339A
4
1
7 2 5 3 6
9
10
15
13
12
14
11
DL650AL6_P37_339A REAR COMBINATION LAMP
17 16
8
FIG.350A 17
19 21 13 15
11 12 25 16
14
32 18
20
10
8 1
6
5
30
4 2 3
7 31
22
23 28 29 27 DL650AL6_P37_350A WIRING HARNESS
9
24
26
FIG.355A
3
4
5
1
6 2
DL650AL6_P37_355A HANDLE SWITCH
FIG.401A
2
15
13 15
1 12
6 3
4 6 5 7
DL650AL6_P37_401A FRAME
8
11
9
14 10
FIG.401B
2
15
13 15
1 12
6 3
4 6 5 7
DL650AL6_P37_401B FRAME
8
11
9
14 10
FIG.405A
5
4
2
3
9
1 8 7 6
DL650AL6_P37_405A BATTERY HOLDER
FIG.407A
11
9
10
12
7 4
8 6
5
1
2 3
DL650AL6_P37_407A STAND
FIG.412A 2
5
1
3 4
DL650AL6_P37_412A CARRIER
FIG.415A 21 23 24 22 19
21 22
4
25 26
6
3
5
1
8
20
27
17
7
3 2
9
10
16
12 18 13
16 18 17
15
14 11
DL650AL6_P37_415A FOOTREST
FIG.420A 3 2 10 27 25
11
1
9
23
8
26
22 7 22
19
6
14 13 15
16
25
5
18
24
27
17 19 4 12 21
29 20
31
30
32
DL650AL6_P37_420A FUEL TANK
28
26
FIG.423A 15
17 16
18
1 6
2 14
4 3
5
8
7
10
13
14 9
11
12
13
DL650AL6_P37_423A FUEL TANK COVER
FIG.427A
1
2 2 6 14 3 5 4
9
8 7 15 2 10
11
2 12
DL650AL6_P37_427A EVAP SYSTEM
15 13
2
FIG.445A 12
12
1 16
14 2
14 15 15 8
5
7
3 11 5
11 4
13 10 6 10
6
9
8
7 9
DL650AL6_P37_445A FRAME COVER
13
FIG.460A
1
4
3 2
DL650AL6_P37_460A FRONT FENDER
FIG.462A
9
10
1 17
16
12
15 11
14
8 7 6
5
4 3
2
13
DL650AL6_P37_462A HANDLEBAR
FIG.467A 1
3
2
4 5 6
8
13
10 14
12 17
11
9
15 16
DL650AL6_P37_467A HANDLE LEVER
7