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Via Ungaretti 2A - 29012 Caorso (Piacenza) Italy tel: +39 0523 822447 - Fax: +39 0523 822630 Email: info@diamondservice.it | www.diamondservice.it
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GANGSAW BLADE GANGSAW BLADE DIAMOND WIRE DIAMOND WIRE DIAMOND DISCS DIAMOND DISCS POLISHING AND CALIBRATING TOOLS POLISHING AND CALIBRATING TOOLS
FLOOR GRINDINGS AND FLOOR GRINDING AND POLISHING TOOLS POLISHING TOOLS
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DIAMOND SERVICE S.R.L. Since the foundation of the company at Caorso (PC), way back in 1973, Diamond Service has been manufacturing diamond tools for the stone, construction, and ceramic industries, thanks to an entrepreneurial idea by the present directors. Initially, in a shed in the countryside of Caorso, the company soon moved to its present more productive site. Since then the factory has been added to more than once to accommodate the rapid growth the company has, and is, experiencing. Over the years, Diamond Service, with its passion for the development of its products, which has distinguished it from the start, has progressively increased its portfolio to where it now covers the whole range. Also developing a series of strongly innovative products, still covered by patent. At the same time the company gave birth to extraordinary international expansion, opening over the years a series of joint ventures with local operators to better service certain markets.
Global Presence Diamond Service has strongly focused on a worldwide dimension, becoming a global reference point in the industry since the early years. Today, it operates on all five continents through a widespread network of agents and distributors, as well as a large number of service centers opened in collaboration with local distributors that enable them to provide immediate customer service. Wherever Diamond Service operates, costumers recognized the reliability and the ability to respond their needs thanks to the constant presence on the field of technical and commercial staff.
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GANGSAW BLADE Gangsaw blades are used for the production of slabs of a wide variety of natural and synthetic stones such as marble, sandstone, basalt ... Diamond Service has been one of the first companies in Italy to produce this type of tool in the 1980s, developing and patenting for the first time the trapezoidal segments for cutting broken materials like Marron Emperador and travertines. Diamond Service do not only supply the blades, but thanks to the experience accumulated by its staff in the world’s markets, it is able to advise users on the best working parameters and possible solutions to problems that may arise during cutting.
Available steels Over the years to meet the needs of customers, various solutions have been developed in addition to traditional carbon steel thickness 3.0mm and 3.5mm: - Thin steels, to maximize the number of slabs that can be obtained from a block (today we work with steels up to 1.75mm) - Stainless steel, to minimize rust on the slabs, especially when working expensive white materials.
Dimension 180x1.75 mm 180x2.0 mm 180x2.5 mm 180x3.0 mm 180x3.5 mm 200x2.5 mm 200x3.0 mm 200x3.5 mm
Materials Carbon steel Ni steel Stainless steel
GANGSAW BLADE
Available Segments Diamond Service’ segments for gangsaw blades are conical and sandwich in order to optimize the segmnt’s consumption and minimize friction.
Trapezoidal segments 50/30 or 30/20 mm suitable for cutting broken materials such as Marron Emoperador and Travertine
Rectangular segments length 20 or 24 mm height 8 or 10 mm
Required Information for correct blade selection - Brand and model of the machine - Stroke and the number of cycles / minute. - Length, width and thickness of blades - Type of tensioner - Material or mix of materials cut - Number of blades - Spacer and slab’s thickness - Avarage and maximum size of blocks cut - Expected speed of cut
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LAME DIAMANTATE
Marble classification A
B
C
Alabastro Bianco Carrara Bianco Macael Bianco Thassos Caliza Gialli Egiziani Messangis Rosa Portogallo Supai
Afyon Bardiglio Botticino Breccia Crema Marfil Fossil Brown Giallo Siena Giallo Reale Lasa Bianco Moka Cream Onice Pentelico Perlato Petit Granit Saama Silvia Travertini
AfyAcero Arabescato Ardenne Varie Aurisina Biancone Chiampo Chocolat Comblanchien Coralito Daino Filetto Rosso Fior Di Bosco Grigio Carnico Marmara Monaco Brown Nero Marquinia Nero Seta
Noisette Opera Fantastica Perlino Bianco Perlino Rosa Pietra Di Billiemi Pietra Di Fossena Portoro Rosa Norvegia Rosa Tea Rosso Agadir Rosso Alicante Rosso Rupas Rosso Damasco Rosso Verona Saracolin Serpeggiante Spring Rose Yura
D
E
Bianco Madielle Bianco Rhino Namibia Rose Port Loran Rhino Pink Rosso Francia Rosso Levanto Salome Sivec Snow White Taxos Teakwood Tinos Green Verde Antigua Verdi Indiani
Africa Azul Acquamarina Azul Palissandro Nuvolato Panama Pianta Verde Pinta Verde Rosso Lepanto Verde Giada Verde Ming
* Compensation index: Class A: 1 - Class B: 1.5 - Class C: 2 - Class D: 3
Other material that can be cut with gangsaw with specific blades: - Basalt and lavic stone - Marron Emperador - Sandstone - Synthetic stones based on resin and cement - Abrasive stones, tufts and Andesites
GANGSAW BLADE
Speed and yield Down speed is a key parameter for the correct use of the diamond blade, if it is too high it can affect the cutting quality, if it is too low it can hinder the correct diamond replacement in the segment. Speed depends essentially on the type of machine on which the blades are installed and on the hardness of the materials cut. We always advise you to contact the Diamond Service staff for a correct choice. For reference we give some indication: Soft Medium Hard
Strokes till 600
Stroke over 600
20-25 cm/h 15-20 cm/h 10-15 cm/h
25-35 cm/h 20-25 cm/h 15-20 cm/h
Single blade Singleblade machines are used for block squaring or for the production of production big slab. Depending on the machine, the material processed and the needs of the customer we are able to offer the most suitable product.
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DIAMOND WIRE Diamond wires are made of sintered diamond beads or electroplated diamond beads assembled on a steel wire and eventually cover with plastic or rubber. Diamond Service was among the first companies in Italy to produce sintered beads for marble quarries in the 1980s. Today diamond wires are used in a variety of applications, such as: - In quarry, for the extraction of all types of stone - In the factory, for the production of slabs through multi-wire machines or for blocks’ squaring and shaping through the monowire machines. - In building for the demolition of concrete structures, iron ...
Assembling typologies
Wire assembled with spring First typology in the history of wire, it is still used in marble quarries.
Wire cover with DS Rubber Special type of rubber designed by the Diamond Service that allows you to get to the end of life without any replastification.
DIAMOND WIRE
Diamond wire for monowire machine The diamond wire has long been used in the lab for a variety of functions, for framing blocks, for producing big thicknesses, for making special shapes, etc. All Diamond Service’s wires are first mechanically opened before leaving the factory. The available bead’s diameters range from 6.3 to 11.2mm
Granite class 1-2 Granite class 3-4 Granite class 5 White crystalline marble Compact marble
Speed (sqm/h)
Yield (sqm/lm)
From 1.5 to 2.5 From 1 to 1.5 From 0.7 to 1 From 5 to 8 From 3 to 5
From 12 to 20 From 10 to 17 From 4 to 20 From 80 to 120 From 60 to 80
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Diamond wire for multiwire machines Since the first Multiwire machines appers in the ‘90s, they have become standard in the production of granite slabs due to their superior speed, versatility and cutting costs.
Necessary information for the correct wire selection - Type and model of the machine - Mix of processed materials - Real wire length - Diamond bead diameter - Required working parameters (speed, yield)
DIAMOND WIRE
NEWS: DS RUBBER Diamond Service has developed an innovative rubberizing technology that allows the cable to work in the most extreme contexts without excessive damage and allows extreme flexibility in terms of number of beads per meter to best configure the wire to meet customer needs. With this innovative technology we can guarantee the customer to finish the wire without further plastification. Over the years, in order to increase the number of slabs obtained from each block, has been introduced wires with ever smaller beads. Today the Diamond Service range is as follows: - Ø 5.5mm - Ø 6.3mm - Ø 7.3mm
NEWS. DIAMOND WIRE FOR MARBLE MULTIWIRE Over the past two years, Diamond Service tested wires for cutting marble’s blocks, and today we are able to offer a wire with beads diameter 6.3mm specific for this application.
CLASS A Abrolhos Absolute Cream Aburukab Acquamarina African Galaxi African Juparana Agata Agata Black AJ Brown Alaskan Black Alaskan White Amadeus Amarello Amazzon Green Angola Blue Angola labrador Angola silver Aphrodite Arandis Arandis Yellow Argento Artic Cream Asterix Aurora Aurus Autumn Brown Azul Aran Azul Platino Bahia Red Capao Baltic Brown Baltic Cream Baltic Green Baricatto Barracuda Barro Vermelho Basaltite E.D Belfast Bellary Pink Bellorizont Beole Bethel white
CLASS A Betulare Bianco Berrocal Bianco Castilla Bianco Crystal Bianco Romano Bianco Sardo Birdis Black Bird Gold Black S. Gabriel Black Stone Black Tiger Blue Eyes Blue Moon Blue Pearl GT Brown Antique Brown Pear Brunello Caffè Bahia Caffe Imperiale Caffè Imperiale Caledonia Cambrian Black Capao Bonito Cardinal Red Carmen Red Carpe Diem Cascadura Chateu Red China Black Colombo Gold Colonial Dream Colonial Gold Cooper Copper Canyon Cosmic Black Cosmos Black Crema Antartida Crema Bordeaux Cristallo Dakota Dakota Mahogany
CLASS A Del Mare Delicatus Delirium Desert Brown Diamond Black Gold Diamont Pink Dubai Elberton Grey Emerald Pearl Everest Fantastic Galaxi Black Ghiandone Ghiblee Giallo Alba Giallo California Giallo Cecilia Giallo Ornamentale Giallo SF Real Giallo Topazio Giallo Venezia Giallo Vicenza Gneiss Golden Beach Golden Canyon Golden Cas Golden Crystal Golden Flake Golden Leaf Golden Oak Golden Persa Golden Queen Golden Silve Golden Sun Golden Thunder Gran Violet Green Gold Green Pearl Green Ray Green Soapstone Grigio Perla
CLASS A Grigio Sardo Himalayan Blue Ibere Mary Blue Imperial Brown Imperial Gold Imperial white Incas Gold Incas Pink Indian Black Indian Brown Ivory Brown Ivory Fantasy Jacaranda Juparana Arandis Juparana Bordeaux Juparana Buzious Juparana Cascadura Juparana Colombo Juparana Florenza Juparana India Juparana Persa Juparana Saba Kashmire White Kenya Black Kinawa Kuru Grey Labrador Antique Labrador Black Labrador Chiaro Labrador Gold Labradorite Madagascar Lapidus Lillagerais Limbara Lotus Luna Pearl Madura Gold Magma Marina Blue Star Marina Pearl Marrocos
CLASS A Marron Gaucho Mascalzone Latino Mascarello Matrix Meera White Metallicus Ming Green Mokomo Brown Mombasa Monbasa Montorfano Moon Yallow Multicolor Nero Africa Nero Angola Nero Angola Silver Nero Assoluto Nero Assuan Nero Brasile Nero Impala Nero Onsernone Nero Tijuca Nero Uruguay Nero Via Lattea Nero Zimbabwe Nettuno New Bengal Black Nuvolato Ocean Green Olive Green Orion Oro Veneziano Pannafragola Pantheon Paradiso Bash Paradiso Classico Penta Gold Persa Persa Avorio Persa Blue Porfido Argentino
CL Po Po Pr Ra Ra Re Re Re Ri Ri Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Sa Se Se Sh Sh Sie Sie Sil Sil Sil So So Sp St St St St Su Su
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GRANITE CLASSIFICATION | MARMOMACCHINE CHART
CLASS A Porto Rose Pourple Dune Princess White Rainbow Raw Silk Red Brasil Red Mahogany Regal Black Rio Branco River Gold Rosa Beta Rosa Cinzia Rosa Dante Rosa Porrino Rosa Sardo Rosso Aquila Rosso Balmoral Rosso Levanto Rosso Marina Rosso Multicolor Rosso Vanga Royal Brown Sapphire Brown Sequoia Serizzo Antigorio Shivakashi Yellow Shiwa Pink Sienite moncique Sierra white Silver Cloud Silver Grey Silver Pearl Solaris Solarium Spectrum St. Louis Star Beach Stargate Stone Wood Summerlight Super Grey
CLASS A SW Black Tan Brown Titanium Tolga Tonalite Torrone Tranas Rubin Tropical Brasil Tunas Green Typhoon Bordeaux Typhoon Gold Verde Verde Argento Verde Bahia Verde Borgogna Verde Eucalipto Verde Fantastico Verde Fountain Verde Lavras Verde Marina Verde Maritaca Verde S.Francisco Verde Spinella Verde Ubatuba Viara Virginia Black Virginia Mist Viscount White Vitage Volga Blue Volga classico White Saudi Wild West Green
CLASS B/4 Amazonite Arcobaleno Artic Blue/Spectrite Autumn Green Ayres Green Azul Bahia Azul Bochira Azul Macaubas Black Beauty Cabernet Brown Camelia White Emerald Green Giallo Macaubas Hassan Green Imperial Red Indian Rubin Luis Blue Luserna Naquar Green Nero Marinace New Imperial Red New Rubin Palimbara Green Red Crown Red Malibu Rosa Imperiale Royal Red Salisbury Pink Salmon Pink Sensation Sodalite Blue Tempest Black Texas Pink Tropic Brown Uluru Australian Verde Atlantico Verde Costa Smeralda Verde Fiorito Verde Karzai Verde Star
CLASS C/5 African Red Breccia Imperiale Brown Baha Brown Chocolate Capolavoro Carin Red Elegant Dune Mountain Red Ocean Red Palladio Picasso Quarzite Verde Red Hollywood Rosso Assuan Rosso Corallo Rosso Goa Perla Sea Pearl Silver Sea Green Taj Mahal Tourquoise Via Appia White G Whitte Macauba
CLASS D/6 Bronzite Chocolat Red Curitiba Madre Perola Oniciato D'Oriente Quarzite Bianca Santorini Verde China Marocco Verde Marinace Violetta White Pearl CLASSE E/7 Cactus Iron Red Red Fire Verde Bamboo Victoria Falls
Compensation index: Class A (1-2-3): Class B (4) Class C (5) Class D (6) Class E (7)
1 1.6 2.2 3.7 20
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Diamond wire for quarries The introduction of the diamond wire in the quarries has allowed a significant increase in the efficiency and the safety, making it the most commonly used solution nowadays. Diamond wire for marble quarry Depending on the conditions, two types of beads are used: - Electroplated: more suitable for contexts where higher speed is required or with low power machines. - Sintered: more suited to contexts where longer durability is required.
Diamond Wire for granite quarry Granite quarry’s wires are generally assembled with springs and rubber in order to protect the wrist cable and allow the wire to reach end of life without being restored.
Granite class 1 Granite class 2 Granite class 3 Granite class 4-5 White crystalline marble Compact beige marble Colored marble Travertine Grey limestone
Speed (sqm/h) From 8 to 12 From 6 to 10 From 4 to 10 From 2 to 6 From 10 to 20 From 8 to 16 From 5 to 12 From 12 to 24 From 5 to 8
Yield (sqm/lm) From 20 to 45 From 23 to 35 From 10 to 20 From 4 to 10 From 80 to 200 From 80 to 160 From 80 to 150 From 140 to 240 From 80 to 120
DIAMOND WIRE
Diamond Wires for demolition Diamond wire technology has been used since its invention in the field of demolition, especially in the most complicated situations such as underwater cutting and the disposal of nuclear power plants. Types of beads available - Conical electroplated - Sintered All wires are assembled with springs and rubberized. The number and type of the bead is chosen according to the work that needs to be done.
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Diamond Service produces discs from diameter 115mm to diameter 3500mm. Depending on the material and the machine we have a specific segment.
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DIAMOND DISCS
Discs for saws Diamond Service has a wide range of discs for different commercial machines, from the oldest flagsaw machines to the most modern 5-axis machines. The range includes discs for all different stones and synthetic materials based on quartz or resin; Discs are available with sandwich silenced steel (YY), with laser silenced (YYL) or standard steel. We have two types of slot:
Wide slot (N - Type) Discs with greater spacing between the segments, allow greater cooling, recommended for granite discs and marble discs above Ă˜650 mm.
Narrow slot (R - Type) Discs with less spacing between sectors, allows for better quality of cut, recommended for marble discs up to Ă˜625 mm.
DIAMOND DISCS
Disks for block cutting machines (mono and multi discs) Diamond discs for block cutting machines for the production of strips of both marble and granite. They can be mounted on mono-disc or multi-disc machines, with or without horizontal disk. Diamond Service produces discs for other applications in the stone field, such as discs for splitting machine, for cross cutting, for topping, etc.
Technical recommendation for the usage of diamond discs 1. Cooling: Except for special cases (i.e. cut with angle grinder) it is very important to work with the adequate quantity of water (see the table below).
diam.M mm 250 300 350 400 450 500 550 600/625 700/725 800/825 900 1000 1100/1200
Max depth of cut mm 50 80 120 130 150 160 180Ă˜ 200 250 250 300 300 300
inimum water flow lt/min 10 10 10 12 15 20 20 25 30 30 30 40 50
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2. Peripheral speed: the operating speed is strictly related to the hardness and abrasiveness of the material to be cut.
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Recommended speed for each maternal Granite Marble Travertine Slate Sandstone Basalt / volcanic stone
25-40 m/s 40-50m/s 50-60 m/s 35-50 m/s 30-55 m/s 30-45 m/s
Operating speed chart (spindle speed in relation to disc diameter) Ă˜ mm 50 100 130 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1100 1200 1300 1400 1500 1600 2000 2500 3000 3500
20 m/sec. giri 7.643 3.822 2.940 2.548 1.911 1.529 1.274 1.092 955 849 764 695 637 588 546 510 478 450 425 402 382 347 318 294 273 255 239 191 153 127 109
25 m/sec. giri 9.554 4.777 3.675 3.185 2.389 1.911 1.592 1.365 1.194 1.062 955 869 796 735 682 637 597 562 531 503 478 434 398 367 341 318 299 239 191 159 136
30 m/sec. giri 11.465 5.732 4.410 3.822 2.866 2.293 1.911 1.638 1.433 1.274 1.146 1.042 955 882 819 764 717 674 637 603 573 521 478 441 409 382 358 287 229 191 164
35 m/sec. giri 13.376 6.688 5.145 4.459 3.344 2.675 2.229 1.911 1.672 1.486 1.338 1.216 1.115 1.029 955 892 836 787 743 704 669 608 557 514 478 446 418 334 268 223 191
40 m/sec. giri 15.287 7.643 5.879 5.096 3.822 3.057 2.548 2.184 1.911 1.699 1.529 1.390 1.274 1.176 1.092 1.019 955 899 849 805 764 695 637 588 546 510 478 382 306 255 218
45 m/sec. giri 17.197 8.599 6.614 5.732 4.299 3.439 2.866 2.457 2.150 1.911 1.720 1.563 1.433 1.323 1.228 1.146 1.075 1.012 955 905 860 782 717 661 614 573 537 430 344 287 246
50 m/sec. giri 19.108 9.554 7.349 6.369 4.777 3.822 3.185 2.730 2.389 2.123 1.911 1.737 1.592 1.470 1.365 1.274 1.194 1.124 1.062 1.006 955 869 796 735 682 637 597 478 382 318 273
55 m/sec. giri 21.019 10.510 8.084 7.006 5.255 4.204 3.503 3.003 2.627 2.335 2.102 1.911 1.752 1.617 1.501 1.401 1.314 1.236 1.168 1.106 1.051 955 876 808 751 701 657 525 420 350 300
60 m/sec. giri 22.930 11.465 8.819 7.643 5.732 4.586 3.822 3.276 2.866 2.548 2.293 2.085 1.911 1.764 1.638 1.529 1.433 1.349 1.274 1.207 1.146 1.042 955 882 819 764 717 573 459 382 328
65 m/sec. giri 24.841 12.420 9.554 8.280 6.210 4.968 4.140 3.549 3.105 2.760 2.484 2.258 2.070 1.911 1.774 1.656 1.553 1.461 1.380 1.307 1.242 1.129 1.035 955 887 828 776 621 497 414 355
70 m/sec. giri 26.752 13.376 10.289 8.917 6.688 5.350 4.459 3.822 3.344 2.972 2.675 2.432 2.229 2.058 1.911 1.783 1.672 1.574 1.486 1.408 1.338 1.216 1.115 1.029 955 892 836 669 535 446 382
75 m/sec. giri 28.662 14.331 11.024 9.554 7.166 5.732 4.777 4.095 3.583 3.185 2.866 2.606 2.389 2.205 2.047 1.911 1.791 1.686 1.592 1.509 1.433 1.303 1.194 1.102 1.024 955 896 717 573 478 409
80 m/sec. giri 30.573 15.287 11.759 10.191 7.643 6.115 5.096 4.368 3.822 3.397 3.057 2.779 2.548 2.352 2.184 2.038 1.911 1.798 1.699 1.609 1.529 1.390 1.274 1.176 1.092 1.019 955 764 611 510 437
DIAMOND DISCS
Diamond discs for construction Diamond discs for table and joint cutters Diamond discs for cutting cured and green concrete and for cutting asphalt. Available from diameter 300 to 650mm. Ceramic and porcelain discs Continuous or semi-continuous crown discs for ceramic and porcelain, suitable for various types of cutter. Our production range includes disks from diameter 300 to 650mm. Wall cutting saws Diamond discs for wall cutting saws for both low power machines and more modern high power machines. Our range includes discs from diameter 700 to diameter 1600mm, with segments thickness 4.6mm or 5.0mm for cutting and precut. Pre-pressed concrete cutting discs Discs for industrial plants for the productions of hallow core and pre-stressed concrete. Available from diameter 700 to 2000mm. According to the typology of the concrete and the plant specification we can design the right segments for the application.
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OTHER TOOLS Floor grinding tools Tools for grinding and polishing floors made in marble, granite or concrete Diamond Service has been working with leading floor grinding machine manufacturers for years in order to optimize its product. We can provide a tool specifically designed for each type machines and worked materials (marble, granite, venetian, cement, asphalt ...).
Core drills Diamond Service produces coredrills and tips for cutting stones and concrete. Our range includes drills from diameter 5mm up to over 600mm, with all the connections compatible with most common machines (1/2 “gas, M14, etc.).
Diamond wheel Diamond Service produces a wide variety of flat and profiled wheels, both sintered and electrodeposited, for use on both bridge swa and CNC machines. A wide variety of profiles and bonds are available for different materials.
Calibration and polishing Diamond Service produces diamond tools for all major machines for polishing marble, granite and synthetic stones. The line includes calibrators, rollers, frankfurt, fickert, etc. Depending on the material and the machine our technicians are able to advise you on the best solution for your needs.
pscottini.design@gmail.com
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Via Ungaretti 2A - 29012 Caorso (Piacenza) Italy tel: +39 0523 822447 - Fax: +39 0523 822630 Email: info@diamondservice.it www.diamondservice.it