Digital Design Fabrication Module 2 - Luke, Alex and Briana

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DIGITAL DESIGN + FABRICATION SM1, 2016 M2 JOURNAL - Sleeping Pillow and Rest Hood Luke Adamson, Briana Achtman & Alex Weller

699014, 803454, 757284 Michelle, Tutorial 1

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Sketch Design Development Sketch 2Design 2 Alex’s Design

Luke’s Design 1 Oval, Expanding, Circular

This design i s a layer of hexagon cylind which extend back towards the neck t create a ring around the head. This de primarily f ocusing on the s upport od t neck and head and how mobile i t i s i n relation to moving i t f rom one place to another. The design creates s upport f o neck and head to rest on which i s a f la surface. The design creates volume thr extending outward. We intend to explore the volume and material of this design idea. From the outset we like the idea of having a circular design that protects the neck and head while providing comfort in a unique way. The aspects to take into further consideration and development.......... - material (both interior and exterior) - form behind the head - comfort levels - refining of shapes of the ends and individual cells

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We intend to explore way in which a pod like this could be used to sleep, as well as if this design idea could be mutated into a portable option and how that would affect orginal design ideas. The aspects to take into further consideration and development.......... - material (both interior and exterior) - the enveloping nature of the design - comfort levels - more of a link back to study item and reconfigured object


Refined Sketch Model

It is clear through comparison of our 3 reconfigured models that there are some design constants which should be remembered through the design process. All models had the hexagonal shape at their core, a shape that is structurally sound and can tessellate well to create different patterns. There is also an ‘inside out’ element. What is meant by that is that there seems to be different focuses of material (qualities, amount), shape, volume between the inner and outter elements of the models. Lastly, material has been a consideration in all works so far. We have acknowledge its importance in levels of comfort and the ability to create a successful and comfortable sleeping pod.

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2nd Skin proposed design V.1

PROPOSED DESIGN VERSION 1 Left Elevation

Indicative Plan View Elevation showing room for movement Elevation with the Head

Elevation without the Head

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INSPIRATION

The proposed design idea is a layer of hexagonal cylinders which extend design madesup of a comtowards the neck to cThis reate a isr ing hape around the head. The design is bination of panels and folds. inspired originally by the layers and shapes found within the pineapple With extracting the system of this fruit and the shapes found in it we cr design which emphasizes shape but allows for comfort, security and pe space. This design creates a panel and fold Mock system. This design is prima Elevation focusing in the support of the neck and head and the mobility of movin The proposed design idea is a layer of hexagonal cylinders which extend back towards the neck to create sleeping pod to one place from another. This design creates the suppor a ring shape around the head. The design is inspired originally by the layers and shapes found within the neck and htheead to ofr est on and which is afound flat insurface. is address pineapple the fruit. With extracting system this fruit the shapes it we createdVaolume design which emphasizes shape but allows comfort, security and personal space. This design creates a panel and fold through the for sleeping pod extending outwards. system. This design is primarily focusing in the support of the neck and head and the mobility of moving the sleeping pod to one place from another. This design creates the support for the neck and head to rest on which is a flat surface. Volume is addressed through the sleeping pod extending outwards.


The images to the left were used as design inspiration. First we have a patterned tile which is used over and over to create a 2D plane. The lower two images take those hexagons and provide a dimensional edge, create form the seems to envelop and protect the interior.

Personal space is “an area with invisible boundaries surrounding a person’s body into which intruders may not come� (Sommer 1969). Its size depends on culture, relationships, and individual personalities, but the reaction of its invasion is almost always negative. Its irregular shape means that some parts of the body (for instance, the head) have a smaller comfort zone, while others (such as the sides) have a larger space in which strangers can comfortably approach. An intrusion of personal space can cause discomfort, so the design of a sleeping pod must minimize this stress. When a person is sleeping, he or she wants to protect those areas where personal space is minimized. Diagramming important personal areas, larger circles are more important.

Design Ideas - supports the back of the head for rest

Types of Space

- forms around the head, shoulders and neck - carries through the hexagonal shape for the pods. - lightweight, easily portable

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2nd Skin proposed design V.2

Plan View Perspective

The proposed design idea is a shelter that is mounted to a table that provides a space for the user to rest there head and hands. This is inspired by the idea that people will naturally rest their heads in this position at a table anyway, so why not give them a more sheltered and private space to have a nap. It consists of an outside layer which is a hard shell made of a material like mdf or perspex, provide a defense from the outside world for the person using it. The inside should fit the person with a small amount of room as the interior surface is lined with a pillow like stuffing. This is for comfort and to allow the person to sleep in a soft warm environments. Front Elevation

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Module One Sketch Idea drawings show a form of random shapes with no organisation or pattern

Personal Space Bubble

When sleeping..... The “Arm Length� Rule

protected

Sketching the idea of having to cover the face to sleep. Does this need to happen? Can you sleep with no face protection?

areas that I want Different Kinds of Space.

Design Ideas - dampens light creating an environment suitable to sleeping/ more comfortable for rest. - cancels noise as to avoid distraction and increase ability to zone out. - provides a shelter away from everything else, keeps important parts secure and tucked away.

areas that I dont really matter

- secured and easily accessible. Affected by light

Needs support

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Precedent Research Cloud Canopy, Maddison Architects

Lightweight, Efficient, Fast, Strong, Sheltering

Efficient Honeycomb Structure

Describing the Cloud Canopy The Cloud Canopy employs effective use of selected materials in combination with a smart, sophisticated and environmentally friendly design to implement a shading system that perfectly meets brief requirements. The canopy in a hexagonal ‘honeycomb’ style pattern to allow for great strength to weight ratio, thus requiring only 6 ‘trunks’ to bear the load of the cantilevering hexagons. The material itself (both steel and glass) is lightweight due to the loading capacity of Federation Square, but also to minimalise stress levels on the supporting columns. The steel members were painted several times in order to reduce maintanance needs and the services (downpipes) are hidden within two of the supports. On top all 180 hexagon shapes are exactly the same size to allow for the installation of glass panels, while the underside extrusions vary in shape and size. This canopy also embodies a variety of environmentally sustainable design features. These include designing the extrusions in just the right way in order to allow natural sunlight to filter through in winter while creating shade during the summer. Each hexagonal shape employs the idea of bio-mimicry, which is essentially drawing from nature to synthesize an efficient design.

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Precedent applied to design Lightweight, Efficient, Fast, Strong, Sheltering repetition of use of hexagons dome like shape like the ICD ITKE 2011 Pavillion

PRECEDENTS APPLIED TO DESIGN

PRECEDENTS APPLIED TO DESIGN

The above images have been used as both inspiration and precedents for the proposed design and the developed design. It is the hexagon shape which has been a key influence on the sleeping pod design. It is this shape which is used as the shell of the sleeping pod which creates a layer of hexagonal cylinders which can be seen in the first image. It is the hexagonal cylinders extending back to the neck of the user which creates the shape of the sleeping pod as it allows the nature of placement and size to establish a ring shape around the head and provides a surface for one to rest their head towards the side or the hexagonal ends back of the pod. honeycomb structure

The above images have been used as both inspiration and pThe above images recedents for the h pave been used roposed design aas nb

The main ideas taken from the precedent are sconsistant both developed design. It is tstudies he hexagon hape which through has been a key influence on pod dses developed design. tIhe t is stleeping he hexagon ha is tthe his shexagonal hape which is used ais s tparamount, he shell of the as sleeping layer hexagonal ylin this csreates hape wahich is ouf sed as the schell design ideas. The use of shape well aspod anwis hich can the be seen back to neck of tIht which can be seen in the tfhe irst image. enveloping shape thatwhich covers head.in the first image. It is the hexagonal cylinders extending

which creates the shape of the sleeping pod as it allows the which nature of placement and estab creates the shape of stize he tso leepin ring shape around the head and provides a surface for one ring to rest their head ttowards the side or t shape around he head and provid back of the pod. back of the pod.

How can you use this precedent to influence your design ? The cloud canopy uses strong hexagonal shapes with slight variations. The consideration of material was paramount, the structure is used to protect and shelter, weight is also an important consideration.

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fo o m r c m m h t

Design development - Version #1 ORIGINAL PATTERN

DEVELOPMENT SHAPE

The above images display the original pattern inspiration for the design development. The original pattern is a cluster of hexagon, when developing the design shape and taking on inspiration from the precedents of the original hexagon pattern, we can create a three-­‐dimensional object which fit together. U sing the three-­‐ dimensional shape it can be altered through positioning and size to create a wrapped affect in circular motion. Plan View

Elevation Around the Head

Rhino Adaptation

Below are possible design solutions demonstrated later in the prototyping section. This design was developed on a large level through trail and error in model making rather than by digital means.

Elevation Without the Head

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DESIGN DEVELOPMENT VERSION 2

VERSION 2

The green area indicates the personal space considered on the brink of sleeping in public. Most people worry about their face and surrounding areas, extending down the front of their torso, rather than

INSPIRATION-­‐ SHAPE The developed design shape is again inspired by the circular ring around the head as this provides the support the neck and head needs to be able to sleep in a comfortable position without waking with a stiff or strained neck.

INSPIRATION-­‐ SHAPE The above images highlight the inspiration for the mi

for the design development. When creating prototyp

worrying about what is

The adjacent images original designs positioning on the neck and shoulder highlight the inspiration for more support needed to be created for the very back the minor change in shape for the design development. reduce the risk of promoting stiffness and being unco ORIGINAL PATTERN DEVELOPMENT SHAPE When creating prototypes change in the height around the head as this has incr and looking at the original The above images display the original more support when resting ones head on the side, th designs positioning on the neck and shoulders, it appattern inspiration for the design more support and reduce the risk of stiffness as prev peared that more support development. The original pattern is a have to extended there neck on a 45 degree angle to needed to be created for cluster of hexagon, when developing the side. the very back ofthe the neck to reduce the risk of promoting design shape and taking on inspiration from stiffness and being uncomThe developed desi the precedents of the original hexagon fortable. There is a change inspired by the circu pattern, we can create a three-­‐dimensional in the height around the head as this provide this has increased object which fit together. U sing the three-­‐ The above images highlight head the asinspiration for tothe minor change in shape promote more support when neck and head need dimensional shape it can be altered through for the design development. When reating rototypes and looking at the resting oneschead on thepside, positioning and size to create a wrapped original designs positioning this create more on istdone he ntoeck and shoulders, it appeared that in a comfortable po DEVELOPMENT SHAPE and reduce the vrisk affect in circular motion. more support needed to be support created for the ery back of the neck to with a stiff or strain of stiffness as previously the reduce the risk of pneed romoting stiffness nd being uncomfortable. There is a This image highlights the areas with greatest for while DEVELOPMENT SHAPE user would haveato extended sleeping in a sitting position. The orange area is the most imThis sketch shows the hexagonal grid being transfered into a 3 dimensional form. We think it there neck on a a 45s degree change in the height around the head this has increased to promote portant as to support the head and neck, however the green looks almost like a clown frill but with a comforting and supporting side.to h rest theirohead upon original more support when resting angle ones ead n the side, this is done to create behind.

T VERSION 2

INSPIRATION-­‐ SHAPE

DESIGN DEVELOPMENT VERSION 2

riginal n ern is a ign oping tern is tahe iration f rom eloping the

INSPIRATION

The above images highlight the inspiration for the minor change in shape for the design development. When creating prototypes and looking at the original designs positioning on the neck and shoulders, it appeared that more support needed to be created for the very back of the neck to reduce the risk of promoting stiffness and being uncomfortable. There is a change in the height around the head as this has increased to promote more support when resting ones head on the side, this is done to create more support and reduce the risk of stiffness as previously the user would have to extended there neck on a 45 degree angle to rest their head upon more support and reduce the risk of stiffness as previously the user would ide. there neck on a 45 degree The above images highlight nspiratio have the to esxtended angle to rest their head upon the i11

patch cannot be forgotten, just in need of less support.

the side.

for the design development. When creat


Design development - Version #2

Right Elevation

Left Elevation

Front Elevation

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Plan View

Pattern Plan View

Perspectives

Design Inspiration This design is inspired by different types of hoods. We came to the conclusion that a hood is an effective use of a portable sleeping device. Hence this design is a reconfiguration of a typical hood with inspiration from the panel and fold system of a pineapple.

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MATERIALS

PROTOTYPE MATERIALS PROTOTYPE MATERIALS

E 1: HARD EXTERIOR

PROTOTYPE Design 2: SOFT EXTERIOR Prototype Materials PROTOTYPE 1: HARD E1XTERIOR PROTOTYPE : HARD EXTERIOR One

PROTOTYPE 3: HARD Design EXTERIOR AND SOFT INTERIOR PROTOTYPE 2: SOFT EXTERIOR PROTOTYPE 2: SOFT EXTERIOR Two PROTOTYPE 3: HARD E3 PROTOTYPE

These materials display those used in prototype 1 of design 1. The external shell is a hard card, the interior is firm plastic with the ability for molding to occur with applied pressure due to the fiber stuffing.

This design prototype focuses on the external materials. The internal lining is a fabric pillow structure. The below materials are those in consideration, the prototype shell is made of card.

Perspex - Rigid - Extremely hard - Very durable but does scratch

- Lightweight PROTOTYPE 3: HARD EXTERIOR AND SOFT INTERIOR PROTOTYPE 2: SOFT EXTERIOR PROTOTYPE 3: HARD EXTERIOR AND SOFT INTERIOR The above images d-isplay the The above images display the materials Expensive materials tdisplay those used in -Able to Laser Cut at materials which were utilised for the which were These utilised for he first prototype. prototype 2 of design 1. The design thin thicknesses second prototype. The prototype The prototype consisted of a hard external consists of a soft fabric exterior stuffed consisted of a soft exterior made of shell which w as acfiber ard. stuffing The interior with to providew a as softfirm MDF surfacew when head is rested upon it. material and the inside being fiber plastic, however hen ones pressure applied it - Rigid stuffing allowing for - aHard soft surface allows for some molding due to the filling to work with/t o adjust rest ones head upon. being a fiber stuffing.

PROTOTYPE MATERIALS

- Very durable - Relatively lightweight

Affordable materials which d-isplay the display the mPROTOTYPE aterials 1: HARD EXTERIOR The above images display the PROTOTYPE 2: SOFT EXTERIOR The above images PROTOTYPE 3: HARD EaXTERIOR AN bove image The above images display the The above images display the materials materials The a bove i mages d isplay the The a bove i mages d isplay the to p Laser Cut The were utilised for the Able third rototype. The The abo materials which were utilised for the d for the first prototype. were utilised for materials materials which were utilised for the which were utilised for the first ptrototype. were ut wprototype hich were uonsisted of tilised for tahe he first prototype. c h ard e xternal shell with second prototype. T he p rototype sisted of a hard external which were utilised for These materials display those used in Hard Card prototype consis second prototype. The prototype The prototype consisted of a hard external prototy second prototype. The pand rototype a hard esoft exterior xternal the interior filling of the pod being made consisted of made of rd. The interior was firm The prototype consisted of prototype 3 ofadesign 1. This prototype interior a soft exterior ade of made shell which was card. wTas he ciard. nterior as afirm the and inte consisted of a soft exterior of allowed the shell which Tconsisted he winterior as firm shell withfiber consisted of of a hard external from mm emory foam hich easy molding material nd tw he inside being hen pressure applied it -w Flexible from memory fo material amaterial nd the inside being fiber plastic, however when pressure the pplied it interior and filling of the pod made from m and the pinside being fiber apressure applied it - Easy to work with when ressure applied. stuffing allowing for a seasy oft molding surface to olding due to the filling plastic, however when of memory foam, allowing when pressure a stuffing astuffing llowing faor a soft fsor urface to allows for allows some molding due to the filling when p llowing a soft surface o for some molding due tho ead upon. the filling - Lowtdurability when pressure is applied. rest ones ng. rest ones rest head upon. being a fiber stuffing. - Cheap ones head upon. being a fiber stuffing. - Lightweight - Able to Laser Cut

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The adbove images display the materials wThe hich above images display the materials which The above images isplay the were utilised for the tthe hird prototype. The were utilised for the third prototype. The materials which were utilised for


Testing Effects Prototype 1 Design 1 The adjacent images display the area of the sleeping pod which rests upon the neck. When testing the comfort it is noted that due to the hard surface it can cause irritation to the neck thus being uncomfortable.

The adjacent images display the material reaction when weight is pushed against the surface. The above shows that the material in its full volume.

The first prototype created was the hard exterior shell, which consisted of a card back, a firm plastic interior and a fiber stuffing. Only a small section was replicated to test the comfort of materials and the workability of these materials. It is the firm plastic which the head rests upon. To create this prototype the cylinders where all create separately and then superglued and taped together. Due to the connection of the cylinders being taped and glued, it can be seen in the images there are visible gaps between the cylinders. When testing the piece by sitting it on your neck you can feel the card which digs into the skin causing irritation and being uncomfortable. The interior material reaction when pressure is put on the surface creates a small amount of molding however it does not appear it would be strong enough to rest ones head due to the card strength and connections between the materials. The fiber stuffing and firm plastic go well together as it does create a comfortable surface to rest your head. This prototype creates volume thus personal space due to the length of the expanding cylinders from ones body. Although the prototype is not done to scale this model shows that it expands to far past the head creating more of a wall around the head.

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Testing Effects Prototype 2 Design 1 The second prototype crated was the soft exterior and interior shell, which consisted of material and a fiber stuffing. Only a small section was replicated to test the comfort of materials and the workability of these materials. To create this prototype the cylinders where created separately and then sewn together.

The above image highlights the gaps which appear between the pods within the prototype due to the nature of the material.

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The above image highlights the difference this prototype has to the desired hexagon top of the sleeping pod due to the material.

The above image displays the material reaction when weight is pushed against the surface. This shows the molding ability of the material with applied weight.

This method was both a success and failure and the centre of the prototype was connected perfectly leaving no gapes but as we move towards the top gaps become visible due to the tension strength of the cylinders. The material and fiber stuffing does create a comfortable surface to rest ones head however you can feel the rigidness nature under you head. As the design emphasizes the shape of hexagons, due to the fabric it was near impossible to create a resemblance on the top of the cylinder. If this was a replica of the whole design, it would work well in creating a comfortable sleeping pod for the user once there was multiple layers, however the issue is the gaps created as the cylinders are circular and not a hexagon which does not allow them to fit together seamlessly. This prototype does create volume however when it has further layers it will create a larger volume which will promote personal space. The high of cylinders in this prototype is a suitable height to have the sleeping pod.


Testing Effects Prototype 3 Design 1 The third prototype created was the hard exterior shell and soft interior, which consisted of a card back and an interior made of memory foam. Only a small section was replicated to test the comfort of materials and the workability of these materials. It is the memory foam which the head and neck rests upon.

To create this prototype the cylinders where all create separately and then superglued and taped together. The memory foam was difficult to work with as it was hard to cut and when you did cut it it did not turn out straight. Being extremely rigid and uneven it is also difficult to glue together. However the memory foam is extremely comfortable to rest ones head and next upon and to rest it upon the shoulders of the user. It the adjacent image we can see how it molds to the shape of which pressure is applied to and then returns to its original state. Due to the complications when cutting the foam, it is also near impossible to create the hexagonal cylinders which can join perfectly, this results in uneven is an uneven surface where the foam was cut through and gaps between the cylinders. As the design emphasizes the hexagonal cylinder it was hard to achieve using this material as the top of the cylinder could not create the desired hexagon shape but instead was more rounded in nature.

The above images display the material reaction when weight is pushed against the surface. The above shows the memory foam molding to the shape of the hand.

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Testing Effects Prototyping Design 2

Prototyping began with establishing the base 3D hexagonal form which is applied to the digital model.

This is what the pattern and the pillow look like on top, creating a 3D volume.

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This image depicts the hexagonal features without the support base, which we felt had a better look and feel to it.

Trying it on, the pillow material was extremely comfortable, molding to the users face definitions.

We then arranged the modular pieces in a pattern similar to the digital model, with human accuracy. This began to give the design a form.

Experimenting without the comfortable lining proved the need for a soft inside to contrast the harder exterior.

Through experimentation with various materials (hemp, scratchy material, velvet), we decided that this cotton material with a fiberous stuffing was the ideal solution for the internal lining.

The above materials have be analysed for their properties previously. The reason this hard card was selected for prototyping and fabrication is its ability to be lightweight yet still hold its own structure, while providing a small amount of flexibility. It is also easy to work with, being able to laser cut and glue it together.


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