Training Solutions for Australian Industry

Page 1

Training Solutions For Australian Industry

www.bsc.com.au


Australian owned since 1921

F

ormerly known as Bearing Service Pty Ltd and established in 1921, BSC is the premier and most experienced Bearing and PT product distributor in Australasia. Proud of its Australian

owned heritage, we are primarily engaged in the supply of Bearings and Power Transmission products. Today, BSC employs around 350 permanent staff and operates over 50 branches in all states around Australia. The BSC product range is the largest of its type and is supported by a large distribution network of more than 100 computer-linked branches and authorized distributors to ensure that our broad stock range is available in all areas throughout Australasia

including PNG, New Caledonia, Fiji, Solomon Islands, etc. Comprehensive bulk stock and accounts are managed using an IBM AS400 server platform. Over the years BSC has built a reputation as a respected supplier of quality products and services. Since 1995 BSC has been licensed as a Quality Endorsed Company (QEC4475) and regularly audited and certified by SAI Global Limited to comply with the requirements of AS/NZ ISO 9001:2008 for the procurement, warehousing, distribution and sale of a wide range of bearings, power transmission and associated products.

www.bsc.com.au 2


INDEX

Services & Solutions for Australian Industry

Training Solutions for Australian Industry

INDEX Introduction to Bearings & Power Transmission

4

Introduction to Rolling Element Bearings – Level 1

5

Design Guidelines & Engineering Principles for Rolling Element Bearings – Level 2

6

Design Guidelines & Engineering Principles for Power Transmission Systems

7

Improving Efficiency & Sustainability in Electromechanical Systems

8

Introduction to Predictive Maintenance & Condition Monitoring

9

Training – Workshop Tutorials

10

Through a continuous commitment to quality BSC strives to provide solutions for Industry. Utilising our technical expertise we have developed comprehensive product training programs. For the engineer seeking assistance with selecting the appropriate materials or components, a distributor who wants to provide the best available advice and products to your customers, or a maintenance person interested in getting the maximum uptime and performance from your equipment, BSC can help. For larger organizations with in-house training programs, we have ‘train the trainer’ programs that include portable training kits with samples, rigs & fixtures, and manuals. Our training program can be tailored to your audience and delivered to your site. Where no standard training program exists to address your needs we have the experts who can provide their bearing and power transmission expertise for a program just for you.

www.bsc.com.au

3


bsc training program

Introduction to Bearings & Power Transmission This course focuses on the practical aspects of bearings, v-belts, and roller chain drives to assist maintenance personnel to maximize service life and machine up-time. This is an introductory level course covering the basic principles with more in depth training courses available separately for bearings, v-belts, and roller chain drives, amongst others.

Course Aim:

Course Outline:

To equip maintenance and operations staff

• Bearing design and type, key features, nomenclature, common applications.

with a practical & basic understanding of

• Seals and Housings

bearings, v-belts, and roller chains so they can identify, install, and maintain these critical components of reliable machine operation.

• Handling, Storage, Fitting and Dismounting Procedures • V-Belt and Timing Belt Design / Type, Tension and Alignment • Roller chain types, sprockets, installation, and maintenance

Course Outcome:

• Oil and Grease Lubrication of bearings and chain drives

Candidates on completing the course should

• Identifying basic Failure Modes

be able to identify basic bearings types, v-belts, and roller chain, and their intended applications, as well as knowing the correct fitting procedures, lubrication principles, and identifying common failure modes.maximizing product service life and thus machine up-time.

The course contains practical demonstration to complement the theoretical content. It contains a 50/50 split of practical and theory. Candidates are encouraged to discuss their specific site issues and provide relevant examples for discussion.

Who should attend: Maintenance Staff, Apprentices, Trades Assistants, Key Stores Personnel

Course Information Duration

4 hours Sessions are flexible to allow for day, afternoon and evening shifts.

Course Fee

$495.00 + GST per person This includes course notes, ‘The Manual’ - two volume technical manual, plus the tools used to install bearings and tension V belts.

Location

On-site

No. Of Attendees

5 minimum – 10 maximum

A certificate is presented on successful completion of the course.

4


bsc training program

Services & Solutions for Australian Industry

Introduction to Rolling Element Bearings – Level 1 This 2-day course focuses on the practical aspects of bearings to assist candidates to maximize bearing service life, identify failure modes, and ensure greater machine reliability is achieved. A more technical design and engineering focused course is provided in the Design Guidelines & Engineering Principles for Rolling Element Bearings – Level 2 program.

Course Aim:

Course Outline:

To equip maintenance and operations staff

Bearing design & type, key features, nomenclature, common applications for:

with an in depth and practical understanding

• Deep Groove Ball Bearings, Angular Contact Ball Bearings, Self Aligning Ball Bearings

of various rolling element bearing designs and applications.

Course Outcome: Candidates on completing the course should

• Cylindrical Roller Bearings, Spherical Roller Bearings, Tapered Roller Bearings • Needle Roller Bearings, Thrust Bearings, Track & Cam Followers • Special Application Bearings,Seals & Housings, Main Bearing Failure Modes • Handling, Storage, Fitting & dismounting Procedures, Oil & Grease Lubrication

have an in depth understanding and be able to identify various bearings types and their

The course contains several practical hands-on exercises to complement the theoretical content.

intended applications. This includes correct

Candidates are encouraged to discuss their specific site issues to provide relevant examples

handling & storage as well as knowing the

for discussion.

correct fitting and dismounting procedures,

The course concludes with an open book exam designed to assess the candidate’s level of

lubrication principles, and identifying common

understanding and to reinforce the principles learnt.

failure modes..

Who should attend: Engineers, Managers, Maintenance Staff, Apprentices, Trades Assistants, Key Stores Personnel

Course Information Duration

1 day

Course Fee

$975 + GST per person This includes course notes, ‘The Manual’ - two volume technical manual, plus refreshments and lunch each day. Travel, accommodation, and meals are not included.

Location

BSC State Offices

No. Of Attendees

5 minimum – 15 maximum

A certificate of achievement is presented on successful completion of the course and exam. www.bsc.com.au

5


bsc training program

Design Guidelines & Engineering Principles for Rolling Element Bearings – Level 2 Today’s design and project engineer must be able to specify all components for new projects, redesigns, and upgrades. Often new plant and equipment is bought to meet a capital budget restraint and built to a price, rather than a fit for purpose standard. Once commissioned, site personnel go about finding ways to improve performance and reliability of new plant along with existing plant.

Prerequisite:

Course Outline:

Successful completion of Introduction To

• Bearing selection based on application, Bearing arrangement design

Rolling Element Bearings – Level 1

• Bearing loads and speeds, Bearing Service Life calculations

Course Aim: To equip engineering and technical staff with a working knowledge of the design considerations and calculations required to

• Mounting Tolerances – shaft and housing fits, Sealing technology • Lubrication including; • Determining optimum base oil viscosity ›› Lubricant selection

design bearing arrangements along with

›› Relubrication intervals

failure analysis tools for solving bearing failures

›› Relubrication quantities

in order to improve machine reliability &

›› Oil sampling & Oil Analysis

performance.

Course Outcome: Candidates on completing the course should be able to select bearings for applications,

• Bearing failure root cause analysis including: ›› Types of failure modes ›› Identifying failure modes ›› Corrective measures

design standard bearing arrangements,

The course contains several exercises to complement the theoretical content. Candidates are

understand factors influencing bearing service

encouraged to discuss their specific site issues to provide relevant examples for discussion.

life, and identify common failure modes of

The course concludes with an open book exam designed to assess the candidate’s level of

bearings to improve machine reliability & performance.

understanding and to reinforce the principles learnt.

Course Information

The course can be tailored to suit each customers’ level of expertise and specific areas of interest in order to align the training material with the customers’ objectives.

Duration

2 days

Course Fee

$1,950 + GST per person This includes course notes, ‘The Manual’ - two volume technical manual, plus refreshments and lunch each day. Travel, accommodation, and other expenses are not included.

Location

BSC State Offices

No. Of Attendees

5 minimum – 10 maximum

Who should attend: Project Engineers, Maintenance Engineers, Reliability Engineers, Mechanical Supervisors

A certificate of achievement is presented on successful completion of the course and exam.

6


bsc training program

Services & Solutions for Australian Industry

Design Guidelines & Engineering Principles for Power Transmission Systems Modern power transmission systems and engineered drives are a vital part of a plant’s efficient and reliable operation. Add to this the growing economic pressures and focus on energy consumption and greenhouse gas emissions and the need for optimized drives is evident. The ability to correctly design and specify the various power transmission components in a drive system for optimum performance will drastically improve plant reliability and reduce energy consumption and emissions.

Course Aim:

Course Outline:

To equip engineering and technical staff

For each power transmission component:-

with a working knowledge of the design

• Electric motors, Soft Starters, VSDs

considerations and calculations required to select and specify power transmission components and drives including; electric motors, soft starters, and VSDs; gearboxes;

• Gearboxes, Brakes & Clutches • Couplings, Chain Drives • V-Belt Drives

v-belt drives; chain drives; couplings; and more! The following topics are covered:-

Course Outcome:

• Selection based on application & operating criteria

Candidates on completing the course should

• Mounting arrangements, Mounting Tolerances

be able to select & specify power transmission components & drives for applications based on operating parameters. Factors influencing

• Service Life calculations, Lubrication requirements • Tensioning and alignment

service life, and identifying common failure

modes to improve machine reliability &

The course contains several exercises to complement the theoretical content. Candidates are

performance, are also included.

encouraged to discuss their specific site issues to provide relevant examples for discussion.

The course can be tailored to suit each

The course concludes with an open book exam designed to assess the candidate’s level of

customers’ level of expertise and specific areas

understanding and to reinforce the principles learnt.

of interest in order to align the training material with the customers’ objectives.

Course Information

Who should attend: Project Engineers, Maintenance Engineers, Reliability Engineers, Mechanical Supervisors

Duration

2 days Sessions are flexible to allow for day, afternoon and evening shifts.

Course Fee

$1,950 + GST per person This includes course notes, plus refreshments and lunch each day. Travel, accommodation, and other expenses are not included.

Location

BSC State Offices

No. Of Attendees

5 minimum – 10 maximum

A certificate of achievement is presented on successful completion of the course and exam. www.bsc.com.au

7


bsc training program

Improving Efficiency & Sustainability in Electromechanical Systems The ever increasing cost of energy, compounded by the additional government imposts for carbon emissions, means businesses have to take advantage of any opportunity to reduce energy consumption. This course is designed to assist personnel to identify opportunities to make substantial improvements in energy efficiency throughout your plant and thus reduce energy consumption and greenhouse gas emissions.

Course Aim:

Course Outline:

To equip key site personnel with the

• Overview of Australian and IEC standards for motor efficiency

knowledge to conduct site audits that

• Overview of electrical and mechanical performance of high efficiency motors

identify inefficiencies in entire drive systems including electric motors, gearboxes, v-belt drives, couplings, and roller chain drives as appropriate.

• Calculations to determine payback for replacing an old motor • Rewinding vs new motor criteria • Overview of gearbox efficiencies • Converting old gearbox applications to high efficiency models

Course Outcome:

• Calculations, selections and overall project costs

On completion of the course site personnel

• Overview of V-belt efficiencies and power conversion ratings

will be able to conduct site audits on entire

• Upgrading belt drives – calculations

machine drive trains and identify the cost savings and payback resulting from utilizing energy efficient drive train components within the plant. Cost savings due to reduction in

• Applications for variable speed drives • Calculations to determine payback of installing variable speed drives • Water saving applications in sealing applications

energy consumption and ability to quantify greenhouse gas emission reductions complete the outcomes.

Who should attend: Maintenance Managers, Maintenance Engineers, Electrical Engineers, Reliability

Course Information

Engineers, Environmental Engineers, electrical supervisors, mechanical supervisors.

Duration

2 days

Course Fee

$ 1,950.00 + GST per person This includes course notes, plus refreshments and lunch Travel, accommodation, and other expenses are not included.

Location

BSC State Offices

No. Of Attendees

5 minimum – 10 maximum

A certificate of achievement is presented on successful completion of the course and exam.

8


bsc training program

Services & Solutions for Australian Industry

Introduction to Predictive Maintenance & Condition Monitoring Maintenance practices and activities have a major impact on plant reliability and corresponding maintenance costs and production losses. Reactive ‘breakdown’ maintenance and Preventative maintenance are costly and an inefficient utilization of limited resources. Predictive maintenance, incorporating modern condition based monitoring and assessment techniques, provides a framework for deploying maintenance activities based on machine condition rather than when they breakdown, or because a predefined timeframe suggests so.

Course Aim:

Course Outline:

To introduce candidates to the theory of

• Overview of the four main maintenance strategies

Predictive Maintenance and associated

• Why Predictive Maintenance and how to benefit

condition monitoring technologies.

Course Outcome: Candidates will be able to assess their current maintenance practices and identify what

• Condition monitoring overview • Non invasive condition assessment technologies including: • Vibration analysis • Infrared Thermography

changes and technologies to adopt to improve

• Oil Analysis

their maintenance productivity, reduce costs,

• Motor current analysis

and achieve greater plant reliability.

• Ultrasonic leak detection

Who should attend:

• Cost benefit analysis

Maintenance Managers, Maintenance Engineers, Electrical Engineers, Reliability Engineers, Environmental Engineers, electrical supervisors, mechanical supervisors, maintenance personnel.

Course Information

www.bsc.com.au

Duration

4 hours Sessions are flexible to allow for day, afternoon and evening shifts.

Course Fee

$495.00 + GST per person This includes course notes.

Location

On-site

No. Of Attendees

5 minimum – 10 maximum

9


bsc training program

Training – Workshop Tutorials The following tutorials are practical hands-on workshop exercises conducted on-site in a less formal atmosphere than a training course. These tutorials are often tailored to suit your individual site needs and focuses on those areas you deem important.

Fitting Spherical Roller & Self-Aligning Ball Bearings

Chain Installation & Maintenance

A practical tutorial aimed at providing

in service. Here we cover how to measure chain wear, sprocket condition, installation, and

mechanical fitters with the correct

lubrication and maintenance requirements.

Roller & conveyor chains require proper installation and maintenance to ensure longevity

methodology for fitting these bearings. Topics include shaft finish and tolerances, correct mounting procedure for tapered bore bearings onto adapter sleeves, setting radial internal clearance, sealing considerations, and more!

V-Belt & Pulley Installation

Bearing Handling & Storage Bearings are a precision component which can be damaged by incorrect handling and storage! Understanding how to correctly handle and store bearings to ensure they are not inadvertently damaged prior to installation, will reduce premature failures often experienced shortly after machines are repaired.

Understanding the correct way to install v-belts and pulleys is essential to ensure long service life. Participants will learn the value of correct pulley alignment, accurate v-belt tensioning practices, and how to identify common v-belt failure causes.

Bearing Lubrication Correct lubrication practices are vital to ensure bearings achieve the maximum service life possible. In this tutorial we explore the different types of lubricants available and their application. We cover how to determine

Course Information

relubrication schedules and quantities based on operating hours, not calendar time lines, to

Duration

2 hours Sessions are flexible to allow for day, afternoon and evening shifts.

Course Fee

$195.00 + GST per person This includes course notes.

Location

On-site

No. Of Attendees

5 minimum – 10 maximum

optimize your lubrication schedule and extend bearing service life.

10


Services & Solutions for Australian Industry

bsc training program

Partnering our customers to achieve optimum plant reliability through the application of knowledge and technologies which deliver the highest level of service and results.

Sustainability Solutions BSC recognises the positive impact that our specialised products and services can, and do, have in helping our customers become more sustainable across economic and environmental objectives. Actively working with our customers to achieve these outcomes for several years has developed a level of experience and market leadership across all segments.

www.bsc.com.au


OXLEY Phone: (02) 6847 3422

MORWELL Phone: (03) 5134 3633

CABOOLTURE Phone: (07) 5495 6266

TOOWOOMBA Phone: (07) 4634 3911

SYDNEY STATE OFFICE MOOREBANK Phone: (02) 8706 2100

PARKES Phone: (02) 6862 5011

PORTLAND Phone: (03) 5523 1266

CAIRNS Phone: (07) 4225 3100

TOWNSVILLE Phone: (07) 4779 0500

TAMWORTH Phone: (02) 6765 4822

SHEPPARTON Phone: (03) 5821 4911

CHARLEVILLE Phone: (07) 4654 2355

WACOL Phone: (07) 3271 3444

ARNDELL PARK Phone: (02) 9622 9322

TEMORA Phone: (02) 6977 4585

SOMERTON Phone: (03) 9308 7000

CHINCHILLA Phone: (07) 4669 1244

WARWICK Phone: (07) 4661 2699

BALLINA Phone: (02) 6686 4455

TOTTENHAM Phone: (02) 6892 4078

SUNSHINE Phone: (03) 9311 4138

CLONCURRY Phone: (07) 4742 2877

COFFS HARBOUR Phone: (02) 6651 2813

WAGGA WAGGA Phone: (02) 6925 3711

SWAN HILL Phone: (03) 5032 9444

DALBY Phone: (07) 4662 4488

YATALA North Phone: (07) 3807 4971

CONDOBOLIN Phone: (02) 6895 2622

WALGETT Phone: (02) 6828 1500

WARRNAMBOOL Phone: (03) 5562 1633

GATTON Phone: (07) 5462 1177

COWRA Phone: (02) 6341 2244

WEE WAA Phone: (02) 6795 0500

GATTON Phone: (07) 5462 1266

DUBBO Phone: (02) 6884 5545

WOLLONGONG Phone: (02) 4231 8500

WODONGA Phone: (02) 6024 3722

FINLEY Phone: (03) 5883 3044

YOUNG Phone: (02) 6382 3999

GILGANDRA Phone: (02) 6847 8100

VICTORIA

HOBART DERWENT PARK Phone: (03) 6272 4344

GRAFTON Phone: (02) 6642 2666

GRIFFITH Phone: (02) 6969 4500

MELBOURNE STATE OFFICE CLAYTON Phone: (03) 9560 3222

JERILDERIE Phone: (02) 5886 1289

BALLARAT Phone: (03) 5337 6001

LISMORE Phone: (02) 6621 2337

BENALLA Phone: (03) 5762 3150

MOREE Phone: (02) 6752 2218

BENDIGO Phone: (03) 5446 8722

MURRUMBURRA Phone: (02) 6386 3526

DANDENONG Phone: (03) 9794 5624

MURWILLUMBAH Phone: (02) 6672 4533

FRANKSTON Phone: (03) 9776 9733

NEWCASTLE Phone: (02) 4903 1000

GEELONG Phone: (03) 5272 2951

ORANGE Phone: (02) 6362 3555

MILDURA Phone: (03) 5022 1177

GRAFTON SOUTH Phone: (02) 6642 4588

TASMANIA

BURNIE Phone: (03) 6431 5044

GOONDIWINDI Phone: (07) 4671 1396 INNISFAIL Phone: (07) 4061 3422 KINGAROY Phone: (07) 4162 1551 MACKAY Phone: (07) 4952 1399

BRANCHES O’CONNOR Phone: (08) 9337 3000 OSBORNE PARK Phone: (08) 9445 1811

MAREEBA Phone: (07) 4092 2333

QUEENSLAND

MARYBOROUGH Phone: (07) 4122 2877

BRISBANE STATE OFFICE NORTHGATE Phone: (07) 3866 8333 ARCHERFIELD Phone: (07) 3277 4488 BILOELA Phone: (07) 4992 1099 BOONAH Phone: (07) 5463 1044 BOWEN Phone: (07) 4785 2577 BUNDABERG Phone: (07) 4153 3220

MILES Phone: (07) 4627 1488 MT ISA Phone: (07) 4743 3264 MUNDUBBERA Phone: (07) 4165 4366 NAMBOUR Phone: (07) 5476 1166 ROCKHAMPTON Phone: (07) 4927 2033 ROMA Phone: (07) 4622 1722 SOUTHPORT Phone: (07) 5532 4888 ST GEORGE Phone: (07) 4625 5755

TOOWOOMBA Phone: (07) 4634 4133

www.bsc.com.au

PERTH STATE OFFICE WELSHPOOL Phone: (08) 9251 4444

LAUNCESTON Phone: (03) 6334 0900

TINGALPA Phone: (07) 3390 7099

explore our comprehensive product range online

WESTERN AUSTRALIA

SOUTH AUSTRALIA

ADELAIDE (WINGFIELD) Phone: (08) 8344 0800 LONSDALE Phone: (08) 8326 5459

C100-004 3/12

NEW SOUTH WALES


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.