Training Solutions For Australian Industry
www.bsc.com.au
Australian owned since 1921
F
ormerly known as Bearing Service Pty Ltd and established in 1921, BSC is the premier and most experienced Bearing and PT product distributor in Australasia. Proud of its Australian
owned heritage, we are primarily engaged in the supply of Bearings and Power Transmission products. Today, BSC employs around 350 permanent staff and operates over 50 branches in all states around Australia. The BSC product range is the largest of its type and is supported by a large distribution network of more than 100 computer-linked branches and authorized distributors to ensure that our broad stock range is available in all areas throughout Australasia
including PNG, New Caledonia, Fiji, Solomon Islands, etc. Comprehensive bulk stock and accounts are managed using an IBM AS400 server platform. Over the years BSC has built a reputation as a respected supplier of quality products and services. Since 1995 BSC has been licensed as a Quality Endorsed Company (QEC4475) and regularly audited and certified by SAI Global Limited to comply with the requirements of AS/NZ ISO 9001:2008 for the procurement, warehousing, distribution and sale of a wide range of bearings, power transmission and associated products.
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INDEX
Services & Solutions for Australian Industry
Training Solutions for Australian Industry
INDEX Introduction to Bearings & Power Transmission
4
Introduction to Rolling Element Bearings – Level 1
5
Design Guidelines & Engineering Principles for Rolling Element Bearings – Level 2
6
Design Guidelines & Engineering Principles for Power Transmission Systems
7
Improving Efficiency & Sustainability in Electromechanical Systems
8
Introduction to Predictive Maintenance & Condition Monitoring
9
Training – Workshop Tutorials
10
Through a continuous commitment to quality BSC strives to provide solutions for Industry. Utilising our technical expertise we have developed comprehensive product training programs. For the engineer seeking assistance with selecting the appropriate materials or components, a distributor who wants to provide the best available advice and products to your customers, or a maintenance person interested in getting the maximum uptime and performance from your equipment, BSC can help. For larger organizations with in-house training programs, we have ‘train the trainer’ programs that include portable training kits with samples, rigs & fixtures, and manuals. Our training program can be tailored to your audience and delivered to your site. Where no standard training program exists to address your needs we have the experts who can provide their bearing and power transmission expertise for a program just for you.
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bsc training program
Introduction to Bearings & Power Transmission This course focuses on the practical aspects of bearings, v-belts, and roller chain drives to assist maintenance personnel to maximize service life and machine up-time. This is an introductory level course covering the basic principles with more in depth training courses available separately for bearings, v-belts, and roller chain drives, amongst others.
Course Aim:
Course Outline:
To equip maintenance and operations staff
• Bearing design and type, key features, nomenclature, common applications.
with a practical & basic understanding of
• Seals and Housings
bearings, v-belts, and roller chains so they can identify, install, and maintain these critical components of reliable machine operation.
• Handling, Storage, Fitting and Dismounting Procedures • V-Belt and Timing Belt Design / Type, Tension and Alignment • Roller chain types, sprockets, installation, and maintenance
Course Outcome:
• Oil and Grease Lubrication of bearings and chain drives
Candidates on completing the course should
• Identifying basic Failure Modes
be able to identify basic bearings types, v-belts, and roller chain, and their intended applications, as well as knowing the correct fitting procedures, lubrication principles, and identifying common failure modes.maximizing product service life and thus machine up-time.
The course contains practical demonstration to complement the theoretical content. It contains a 50/50 split of practical and theory. Candidates are encouraged to discuss their specific site issues and provide relevant examples for discussion.
Who should attend: Maintenance Staff, Apprentices, Trades Assistants, Key Stores Personnel
Course Information Duration
4 hours Sessions are flexible to allow for day, afternoon and evening shifts.
Course Fee
$495.00 + GST per person This includes course notes, ‘The Manual’ - two volume technical manual, plus the tools used to install bearings and tension V belts.
Location
On-site
No. Of Attendees
5 minimum – 10 maximum
A certificate is presented on successful completion of the course.
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bsc training program
Services & Solutions for Australian Industry
Introduction to Rolling Element Bearings – Level 1 This 2-day course focuses on the practical aspects of bearings to assist candidates to maximize bearing service life, identify failure modes, and ensure greater machine reliability is achieved. A more technical design and engineering focused course is provided in the Design Guidelines & Engineering Principles for Rolling Element Bearings – Level 2 program.
Course Aim:
Course Outline:
To equip maintenance and operations staff
Bearing design & type, key features, nomenclature, common applications for:
with an in depth and practical understanding
• Deep Groove Ball Bearings, Angular Contact Ball Bearings, Self Aligning Ball Bearings
of various rolling element bearing designs and applications.
Course Outcome: Candidates on completing the course should
• Cylindrical Roller Bearings, Spherical Roller Bearings, Tapered Roller Bearings • Needle Roller Bearings, Thrust Bearings, Track & Cam Followers • Special Application Bearings,Seals & Housings, Main Bearing Failure Modes • Handling, Storage, Fitting & dismounting Procedures, Oil & Grease Lubrication
have an in depth understanding and be able to identify various bearings types and their
The course contains several practical hands-on exercises to complement the theoretical content.
intended applications. This includes correct
Candidates are encouraged to discuss their specific site issues to provide relevant examples
handling & storage as well as knowing the
for discussion.
correct fitting and dismounting procedures,
The course concludes with an open book exam designed to assess the candidate’s level of
lubrication principles, and identifying common
understanding and to reinforce the principles learnt.
failure modes..
Who should attend: Engineers, Managers, Maintenance Staff, Apprentices, Trades Assistants, Key Stores Personnel
Course Information Duration
1 day
Course Fee
$975 + GST per person This includes course notes, ‘The Manual’ - two volume technical manual, plus refreshments and lunch each day. Travel, accommodation, and meals are not included.
Location
BSC State Offices
No. Of Attendees
5 minimum – 15 maximum
A certificate of achievement is presented on successful completion of the course and exam. www.bsc.com.au
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bsc training program
Design Guidelines & Engineering Principles for Rolling Element Bearings – Level 2 Today’s design and project engineer must be able to specify all components for new projects, redesigns, and upgrades. Often new plant and equipment is bought to meet a capital budget restraint and built to a price, rather than a fit for purpose standard. Once commissioned, site personnel go about finding ways to improve performance and reliability of new plant along with existing plant.
Prerequisite:
Course Outline:
Successful completion of Introduction To
• Bearing selection based on application, Bearing arrangement design
Rolling Element Bearings – Level 1
• Bearing loads and speeds, Bearing Service Life calculations
Course Aim: To equip engineering and technical staff with a working knowledge of the design considerations and calculations required to
• Mounting Tolerances – shaft and housing fits, Sealing technology • Lubrication including; • Determining optimum base oil viscosity ›› Lubricant selection
design bearing arrangements along with
›› Relubrication intervals
failure analysis tools for solving bearing failures
›› Relubrication quantities
in order to improve machine reliability &
›› Oil sampling & Oil Analysis
performance.
Course Outcome: Candidates on completing the course should be able to select bearings for applications,
• Bearing failure root cause analysis including: ›› Types of failure modes ›› Identifying failure modes ›› Corrective measures
design standard bearing arrangements,
The course contains several exercises to complement the theoretical content. Candidates are
understand factors influencing bearing service
encouraged to discuss their specific site issues to provide relevant examples for discussion.
life, and identify common failure modes of
The course concludes with an open book exam designed to assess the candidate’s level of
bearings to improve machine reliability & performance.
understanding and to reinforce the principles learnt.
Course Information
The course can be tailored to suit each customers’ level of expertise and specific areas of interest in order to align the training material with the customers’ objectives.
Duration
2 days
Course Fee
$1,950 + GST per person This includes course notes, ‘The Manual’ - two volume technical manual, plus refreshments and lunch each day. Travel, accommodation, and other expenses are not included.
Location
BSC State Offices
No. Of Attendees
5 minimum – 10 maximum
Who should attend: Project Engineers, Maintenance Engineers, Reliability Engineers, Mechanical Supervisors
A certificate of achievement is presented on successful completion of the course and exam.
6
bsc training program
Services & Solutions for Australian Industry
Design Guidelines & Engineering Principles for Power Transmission Systems Modern power transmission systems and engineered drives are a vital part of a plant’s efficient and reliable operation. Add to this the growing economic pressures and focus on energy consumption and greenhouse gas emissions and the need for optimized drives is evident. The ability to correctly design and specify the various power transmission components in a drive system for optimum performance will drastically improve plant reliability and reduce energy consumption and emissions.
Course Aim:
Course Outline:
To equip engineering and technical staff
For each power transmission component:-
with a working knowledge of the design
• Electric motors, Soft Starters, VSDs
considerations and calculations required to select and specify power transmission components and drives including; electric motors, soft starters, and VSDs; gearboxes;
• Gearboxes, Brakes & Clutches • Couplings, Chain Drives • V-Belt Drives
v-belt drives; chain drives; couplings; and more! The following topics are covered:-
Course Outcome:
• Selection based on application & operating criteria
Candidates on completing the course should
• Mounting arrangements, Mounting Tolerances
be able to select & specify power transmission components & drives for applications based on operating parameters. Factors influencing
• Service Life calculations, Lubrication requirements • Tensioning and alignment
service life, and identifying common failure
modes to improve machine reliability &
The course contains several exercises to complement the theoretical content. Candidates are
performance, are also included.
encouraged to discuss their specific site issues to provide relevant examples for discussion.
The course can be tailored to suit each
The course concludes with an open book exam designed to assess the candidate’s level of
customers’ level of expertise and specific areas
understanding and to reinforce the principles learnt.
of interest in order to align the training material with the customers’ objectives.
Course Information
Who should attend: Project Engineers, Maintenance Engineers, Reliability Engineers, Mechanical Supervisors
Duration
2 days Sessions are flexible to allow for day, afternoon and evening shifts.
Course Fee
$1,950 + GST per person This includes course notes, plus refreshments and lunch each day. Travel, accommodation, and other expenses are not included.
Location
BSC State Offices
No. Of Attendees
5 minimum – 10 maximum
A certificate of achievement is presented on successful completion of the course and exam. www.bsc.com.au
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bsc training program
Improving Efficiency & Sustainability in Electromechanical Systems The ever increasing cost of energy, compounded by the additional government imposts for carbon emissions, means businesses have to take advantage of any opportunity to reduce energy consumption. This course is designed to assist personnel to identify opportunities to make substantial improvements in energy efficiency throughout your plant and thus reduce energy consumption and greenhouse gas emissions.
Course Aim:
Course Outline:
To equip key site personnel with the
• Overview of Australian and IEC standards for motor efficiency
knowledge to conduct site audits that
• Overview of electrical and mechanical performance of high efficiency motors
identify inefficiencies in entire drive systems including electric motors, gearboxes, v-belt drives, couplings, and roller chain drives as appropriate.
• Calculations to determine payback for replacing an old motor • Rewinding vs new motor criteria • Overview of gearbox efficiencies • Converting old gearbox applications to high efficiency models
Course Outcome:
• Calculations, selections and overall project costs
On completion of the course site personnel
• Overview of V-belt efficiencies and power conversion ratings
will be able to conduct site audits on entire
• Upgrading belt drives – calculations
machine drive trains and identify the cost savings and payback resulting from utilizing energy efficient drive train components within the plant. Cost savings due to reduction in
• Applications for variable speed drives • Calculations to determine payback of installing variable speed drives • Water saving applications in sealing applications
energy consumption and ability to quantify greenhouse gas emission reductions complete the outcomes.
Who should attend: Maintenance Managers, Maintenance Engineers, Electrical Engineers, Reliability
Course Information
Engineers, Environmental Engineers, electrical supervisors, mechanical supervisors.
Duration
2 days
Course Fee
$ 1,950.00 + GST per person This includes course notes, plus refreshments and lunch Travel, accommodation, and other expenses are not included.
Location
BSC State Offices
No. Of Attendees
5 minimum – 10 maximum
A certificate of achievement is presented on successful completion of the course and exam.
8
bsc training program
Services & Solutions for Australian Industry
Introduction to Predictive Maintenance & Condition Monitoring Maintenance practices and activities have a major impact on plant reliability and corresponding maintenance costs and production losses. Reactive ‘breakdown’ maintenance and Preventative maintenance are costly and an inefficient utilization of limited resources. Predictive maintenance, incorporating modern condition based monitoring and assessment techniques, provides a framework for deploying maintenance activities based on machine condition rather than when they breakdown, or because a predefined timeframe suggests so.
Course Aim:
Course Outline:
To introduce candidates to the theory of
• Overview of the four main maintenance strategies
Predictive Maintenance and associated
• Why Predictive Maintenance and how to benefit
condition monitoring technologies.
Course Outcome: Candidates will be able to assess their current maintenance practices and identify what
• Condition monitoring overview • Non invasive condition assessment technologies including: • Vibration analysis • Infrared Thermography
changes and technologies to adopt to improve
• Oil Analysis
their maintenance productivity, reduce costs,
• Motor current analysis
and achieve greater plant reliability.
• Ultrasonic leak detection
Who should attend:
• Cost benefit analysis
Maintenance Managers, Maintenance Engineers, Electrical Engineers, Reliability Engineers, Environmental Engineers, electrical supervisors, mechanical supervisors, maintenance personnel.
Course Information
www.bsc.com.au
Duration
4 hours Sessions are flexible to allow for day, afternoon and evening shifts.
Course Fee
$495.00 + GST per person This includes course notes.
Location
On-site
No. Of Attendees
5 minimum – 10 maximum
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bsc training program
Training – Workshop Tutorials The following tutorials are practical hands-on workshop exercises conducted on-site in a less formal atmosphere than a training course. These tutorials are often tailored to suit your individual site needs and focuses on those areas you deem important.
Fitting Spherical Roller & Self-Aligning Ball Bearings
Chain Installation & Maintenance
A practical tutorial aimed at providing
in service. Here we cover how to measure chain wear, sprocket condition, installation, and
mechanical fitters with the correct
lubrication and maintenance requirements.
Roller & conveyor chains require proper installation and maintenance to ensure longevity
methodology for fitting these bearings. Topics include shaft finish and tolerances, correct mounting procedure for tapered bore bearings onto adapter sleeves, setting radial internal clearance, sealing considerations, and more!
V-Belt & Pulley Installation
Bearing Handling & Storage Bearings are a precision component which can be damaged by incorrect handling and storage! Understanding how to correctly handle and store bearings to ensure they are not inadvertently damaged prior to installation, will reduce premature failures often experienced shortly after machines are repaired.
Understanding the correct way to install v-belts and pulleys is essential to ensure long service life. Participants will learn the value of correct pulley alignment, accurate v-belt tensioning practices, and how to identify common v-belt failure causes.
Bearing Lubrication Correct lubrication practices are vital to ensure bearings achieve the maximum service life possible. In this tutorial we explore the different types of lubricants available and their application. We cover how to determine
Course Information
relubrication schedules and quantities based on operating hours, not calendar time lines, to
Duration
2 hours Sessions are flexible to allow for day, afternoon and evening shifts.
Course Fee
$195.00 + GST per person This includes course notes.
Location
On-site
No. Of Attendees
5 minimum – 10 maximum
optimize your lubrication schedule and extend bearing service life.
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Services & Solutions for Australian Industry
bsc training program
Partnering our customers to achieve optimum plant reliability through the application of knowledge and technologies which deliver the highest level of service and results.
Sustainability Solutions BSC recognises the positive impact that our specialised products and services can, and do, have in helping our customers become more sustainable across economic and environmental objectives. Actively working with our customers to achieve these outcomes for several years has developed a level of experience and market leadership across all segments.
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