THE DIAMOND DISPATCH
SPECIAL LUBRICATION EDITION
November 2019
In this edition: Shell Lubricants And Viva Energy – Global And Local Expertise Delivering Results For CBC 6 Top Tips To Select The Right Grease With Shell Lubricants Reducing Ferrous Metal Particles In A Complex Hydraulic System Molykote Smart Lubrication Solutions About Gulf Western Oil Did You Know We Offer Customer Training?
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“Great service and reliability. The team there are more than helpful in sourcing the part or product.” - Google review
“Checked online after hours breakdown to see if they had the replacement bearings in stock and went in the next day had the old ones measured and replaced with a more suitable quality and working.” - Google review
SHELL LUBRICANTS AND VIVA ENERGY – GLOBAL AND LOCAL EXPERTISE DELIVERING RESULTS FOR CBC Shell’s longstanding commitment to technology and innovation enables them to play a leading role in meeting the world’s energy needs. They are developing and implementing new technologies and integrating existing ones in every sphere of its activity, from maximising recovery of oil and gas from existing resources and unlocking new resources, to providing new and cleaner fuels and lubricants. The technology leadership that comes from the knowledge, capability and innovation of Shell’s research and development professionals provides a key competitive advantage for Shell and is an important source of value for our customers. Shell Lubricants was recognised as the global market leader for 12 consecutive years in October 2018.* This significant award continues over two decades of undisputed industry leadership. Technology leadership in lubrication means excelling in three key areas: 1. Innovation of new technologies, products and services - For over 70 years, Shell have made significant annual investments in research and development and recruited world-class scientists to enable them to create some of the most advanced lubricant products available. 2. Application support by field experts, providing front-line lubrication advice – Shell have over 350 technical advisors and Product Application Specialists working daily with thousands of customers, providing lubrication solutions that deliver value. 3. Partnerships with leading OEMs, customers and institutions – Shell collaborate with customers across industries, enabling their team to test their products in some of the most demanding conditions, and have close links with over 150 industry bodies and academic institutions. The knowledge gained because of these collaborations helps Shell to remain at the forefront of technology. Shell Lubricants work closely with the leading Original Equipment Manufacturers (OEMs) to develop products that meet their requirements in terms of protection and performance. This ensures a fit for purpose lubricant as opposed to a universal lubricant for a specific application. Viva Energy Australia is the exclusive Shell Lubricants Macro-Distributor in Australia. We are proud to be CBC’S premium Lubricants partner. Our Account Managers work closely with all branches and sales team members nationally. Contact your local branch to learn more. *Source: Kline & Company’s 16th Edition Global Lubricants Industry: Market Analysis and Assessment: Published Oct 2018.
6 TOP TIPS TO SELECT THE RIGHT GREASE 1. Use a grease with properties as recommended by the Original Equipment Manufacturer. The OEM has usually tested the application with the correct greases. 2. Choose a grease with the correct base oil viscosity as specified by the OEM. Higher loads require higher base oil viscosities. 3. Choose a grease with the correct additives for the application. Moly is always a good choice in pins and bushes with high sliding contact. 4. Use a grease that can handle the operating temperature range and loads. A high temperature grease may be required in hot, ambient conditions. 5. Check grease compatibility before mixing greases. For example, clay based greases are not compatible with lithium complex based greases. 6. To prevent moisture and dust contamination, always store greases in sealed containers in cool and dry conditions. Contamination can promote rust and wear.
CUSTOMER TESTIMONIAL Mirage Doors Qld has been manufacturing Roller Shutters since the 1960’s and require a EP Grease for their industrial roller shutters. We have been using Shell Gadus Grease for the last 2 years and have found it to meet the demands of our application perfectly. Michael Andersen – Production Manager at Mirage Doors.
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REDUCING FERROUS METAL PARTICLES IN A COMPLEX HYDRAULIC SYSTEM
A kidney loop filtration cart was hired to the site which contained high capacity filter elements which over a one month period was able to reduce the particle count (by ISO 4406) to lower than the recommendation for a complex hydraulic. Our Group Engineering team were also able to recommend modifications to the clients kidney loop system so that they have been able to control the cleanliness levels themselves in house.
Our Group Engineering team were approached by a client who operates a rail based transfer system comprising of trestles and transfer bogies to facilitate vessel movements around a Common User facility.
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This transfer system consists of a diesel engine driving a series of hydraulic pumps which link to 38 transfer bogies requiring approximately 2500 litres of biodraulic oil. The site was concerned with the amount of ferrous metal particles found in the system during routine oil analysis and cleanliness levels which they could not control using off-line kidney loop filtration.
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Our Group Engineering Specialists suggested fitting an OEI magnetic scrubber to the return line of the system where the oil is returned back into the tank. This would remove both ferrous and non-ferrous particles from the system stopping the cycle “wear creating more wear”. After 100 hours of operation the 9” x 1” earth magnet was removed from the scrubber and found to contain large amounts of ferrous particles (as per the images).
MOLYKOTE SMART LUBRICATION SOLUTIONS WE OFFER YOU SMART LUBRICATION SOLUTIONS Molykote™ brand lubricants are Smart Lubrication, born from centuries-old discoveries to solve the world’s severeduty lubricating problems.
Designed for optimum lubricating and energy-saving solutions and supported by internationally recognized experts in lubrication products and services, Molykote™ is known and trusted worldwide. Constantly expanded into new, innovative lubrication technologies, Molykote™ is now respected globally with 65 Years of Smart Success. Why does Molykote™ stand for Smart Lubrication? Heritage. Innovative heritage of DuPont with years of success in the market with the Molykote™ brand.
Internationally recognized lubrication experts provide Molykote™ brand support. Channels. World wide network of technical distributors for local supply and support. Customers. Molykote™ brand extends equipment life – and simplifies yours. Molykote™ product and service solutions are designed to provide optimum value. Your Local Branch or Account Manager can provide a Molykote Smart Lubrication Solution and the latest product brochure and application charts to get you on the Smart Solution today.
Product Formulation. Molykote® brand solutions are engineered to meet application requirements. Expertise.
November 2019
GULF WESTERN OIL - THE TOUGH AUSTRALIAN Interesting Facts about Gulf Western:
Gulf Western Oil is the largest Aussie owned manufacturer of lubricants in the country with OEM approved formulations and ISO 9001 Quality endorsed.
• Gulf Western is the largest Australian Owned lubricant manufacturer • Gulf Western blend in excess 4,250,000 litres of Diesel Engine Oils Per Annum
Gulf Western has the capacity to manufacture 60,000,000 litres per annum. This is made possible by the use of state of the art equipment and the support of a highly experienced team who work collectively have over 100 years worth of hands on experience. To ensure all blended oil has met or exceeded all necessary specifications, Gulf Western’s fill lines are put to work filling everything from retail sized containers to 205Lt drums, with every product required to pass through a 20micron filter before it is filled. The entire blending facility is computer controlled from a touch screen display system and is carefully monitored by a number of staff during both morning and afternoon shifts. Gulf Western endeavour to produce safe, dependable and high-quality products on a
• Gulf Western blend in excess 3,660,000 litres of Hydraulic Fluids Per Annum
Blenners Transport is proud to be a loyal, longstanding customer of Gulf Western Oil for over 7 years.
day-to-day basis that not only benefit our customers but also ensure the protection and well-being of the environment and any neighbouring wildlife. Gulf Western currently distributes throughout all states and territories of Australia, along with New Zealand, Fiji, New Caledonia and the Pacific Rim.
DID YOU KNOW WE OFFER CUSTOMER TRAINING? CBC has just completed a 3 day customer training workshop on Lubrication in Western Australia. Lubrication is the life blood of all rotating machinery and plays a significant part of managing the life cycle of major assets or equipment. Ensuring that your site has a comprehensive and effective lubrication program is critical to production and site personnel such as Maintenance Superintendents, Maintenance Managers, Reliability Engineers and Maintenance Planners. The three day workshop consisted of two days of information and hands on sessions followed by a day of comprehensive plan on how to audit and manage your lubrication system. This was delivered by industry expert Wayne Dearness. CBC is also conducting this technical Lubrication workshop in Eagle Farm, Queensland from November 19th – 21st 2019. Registrations are now open. For more information please contact Neal Ragau at neal.ragau@inenco.com.au Keep your eye out for further training opportunities or contact your local branch with your enquires.
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Operating over 160 trucks and 220 refrigerated vans they rely on quality oil to run their fleet efficiently, using Gulf Western Oil for all their lubrication needs for Engines, Transmissions, Final Drive, Grease and Power Transmission Fluids.
Scan or enter the below link to hear more from Blenners Transport on Gulf Western Oil. https://youtu.be/UzJq0xpY3Oc
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