YOUR INDUSTRY. . . THEIR SAFETY. . .
OUR SOLUTIONS. P R O J E CT : : E N G I N E E R I N G S Y STE M : : L I F E CYC LE
Haws Corporation® renames the Engineered Solutions Division to recognize expanded capabilities that help our customers throughout the entire project and system lifecycle: Introducing Haws Integrated – providing engineered solutions for safety.
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With installations that span global extremes – arctic and desert, high altitude and offshore, mobile and stationary – Haws Integrated brings deep engineering expertise, broad application experience, and disciplined project management to deliver robust water tempering systems that integrate with your existing infrastructure. TM
www.HawsIntegrated.com
Haws Integrated is dedicated to your entire project and system lifecycle, from concept development and requirements discovery to ongoing maintenance. TM
Haws Integrated designs, builds, implements and manages custom-engineered industrial safety systems that provide tempered water for large-scale decontamination and emergency wash installations in extreme operating environments. Our goal is to address your unique requirements efficiently and effectively, while ensuring continuous regulatory compliance. TM
Engineered Solutions
FOCUS Industries
• Large-Scale Water Tempering Systems
• Oil & Gas
• Turnkey Decontamination and Drench Systems
• Petrochemical
• Transportable Water Tempering Skids • Water Pumping Systems • System Integration • Waste Heat Re-Capture
• Mining • High-Tech Manufacturing • Heavy Industry • Power Generation • Municipal Water Treatment • Pulp and Paper
Services
GLOBAL Customers INCLUDE:
• Engineering Consultation
• 3M
• Site Surveys
• BP
• Requirements Discovery
• Chevron
• Compliance Inspections
• Dow Chemical
• Optimization Analysis
• Duke Energy
• Facility Testing
• DuPont
• System Maintenance
• ExxonMobil
• Remote Monitoring
• Fluor
• Hydraulic and Thermal Design
• Jacobs • Molycorp • NOVA Chemicals • SABIC • Saudi Aramco • Syncrude
P RO JE C T E NG AG E M E NT :: SUC C ESS ST ART S HERE Haws IntegratedTM provides you with the subject-matter expertise needed to align your decontamination and tempered water subsystems with your overall project. We ensure reliable project coordination that focuses resources on appropriate goals from the beginning. By engaging Haws Integrated at project commencement, your project begins on a solid foundation of shared purpose and coordinated direction to increase productivity and eliminate disruptive surprises.
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PROJECT PLANNING For major projects, coordinating project milestones is a source of substantial work and significant risk. With early project engagement, Haws IntegratedTM is able to plan key milestones and deliverables, identify resource dependencies and coordination points, and manage risk factors and related contingencies to produce a reliable project timeline that plugs into your master project plan.
www.HawsIntegrated.com
P RO JE C T E NG AG E M E NT :: SUC C ESS ST ART S HERE REQUIREMENTS DISCOVERY Getting all of the system details right provides value only when system development is driven by complete and relevant requirements. As part of the project engagement process, the Haws IntegratedTM team will identify and document site-specific operating conditions, usage scenarios and applicable regulations that determine essential system performance attributes. Considerations include exposure to corrosive materials, climate extremes, seismic activity, environmental compliance, and water and power infrastructure plus systems and operational integration. OPTIMIZATION ANALYSIS For any given engineering challenge, there can be multiple acceptable solutions, each with an associated range of costs and operational qualities. Haws IntegratedTM can identify, evaluate, and present a range of potential system configurations to help you find an optimal match for your operating conditions and usage scenarios. ENERGY MANAGEMENT Energy consumption can be a major expense for industrial firms. As part of the discovery process, Haws IntegratedTM evaluates energy sourcing alternatives and calculates expected costs along with the tradeoff between various CAPEX and OPEX scenarios. In some cases, steam or waste heat captured from a processing facility may be utilized to provide uniform water temperature without consuming additional energy. REGULATORY COMPLIANCE CONSULTING Staying current with regulatory requirements and best practices is a challenge. Ongoing interaction across multiple industries, geographies and operating scenarios enables Haws IntegratedTM to provide you with guidance on applicable regulations along with minimum system requirements to meet those regulations (OSHA, MSHA, IEC, ANSI). SPECIFICATION DEVELOPMENT As system specifications are driven by complete and relevant requirements, detailed design and engineering is driven by complete specifications. Focused subject-matter expertise enables Haws IntegratedTM to translate technical, regulatory and operational requirements into detailed and practical system specifications.
DESI GN a nd E NG INE E R IN G : : C ONC EPT T O DET AILED DRAWINGS Engaging Haws IntegratedTM early in the project lifecycle arms you with detailed specifications that easily translate to practical system designs and fully engineered solutions. Eliminating multi-party handoffs provides a smooth and predictable transition from initial project concept to detailed engineering drawings.
Specification Translation Truly integrated systems require much more than the right technology. Rigorous design principles applied rationally and consistently throughout system development is essential to optimize the balance of desired system qualities. Deep engineering expertise combined with single-party dependability and accountability enables Haws IntegratedTM to provide custom-engineered turnkey solutions without the barrage of costly change orders that is so common with industrial projects. Detailed Design Effective system design requires a solid understanding of the system context. With installations that span global extremes – arctic and desert, high altitude and offshore, mobile and stationary – Haws IntegratedTM applies the lessons of experience to every system we deliver. Combined with full-cycle project engagement and broad design expertise, Haws IntegratedTM is able to avoid the synchronization problems that commonly jeopardize project schedules and budgets.
www.HawsIntegrated.com
DESI GN a nd E NG INE E R IN G : : C ONC EPT T O DET AILED DRAWINGS Engineering Depth Developing industrial decontamination and water tempering systems requires an uncommon combination of engineering disciplines – from structural engineering to hydrodynamics, and power management to industrial control. As a privately owned and operated firm, Haws has a proven history of managing for the long term. This includes attracting and retaining a team of talented engineers who provide our customers with reliable expertise throughout the entire asset lifecycle. System Integration Early project engagement ensures that full-scope integration is thoroughly planned from the beginning – not just thrown in as an afterthought. System components are specifically selected with your unique operating environment and site standards in mind. Instrumentation and Control (I&C) are not an “added” aspect of the system, but are built in from the beginning, enabled by the exceptional combination of engineering expertise, broad application experience, hands-on implementation, and lifecycle service commitment from Haws IntegratedTM.
SYSTE M IM PL E M E NT AT IO N : : FLAWLE SS E X E CU TION With single-party accountability, you are able to bypass those endless rounds of change orders that make project budgets and timelines unpredictable. As the team that designs and builds your decontamination and water tempering system, Haws Integrated has the detailed knowledge to ensure an effective startup and the commitment to make your project a mutual success.
System Build and Factory Acceptance Test To endure and perform in harsh industrial settings and brutal climates, Haws IntegratedTM systems utilize extreme-duty components matched to your operating conditions. A dedicated team of specialists builds each system in our own manufacturing facility and conducts thorough, documented system performance tests on each system before it is released for your project. Site System Integration To maximize functionality while minimizing operating costs, Haws IntegratedTM systems are designed to function as an integral part of the environment where they are deployed. The Haws IntegratedTM team works closely with site personnel to ensure that the system operates as a seamless element of the site systems and processes. Commission and Startup The final stage of a project truly highlights where minor deficiencies become major disruptions. Problems at this stage of project execution are on the critical path and bear the additional complication of high-cost remediation. Haws IntegratedTM is committed to providing a fully-operating system that meets your timeline and budgetary requirements.
www.HawsIntegrated.com
SYSTE M IM PL E M E NT AT IO N : : FLAWLE SS E X E CU TION Regulatory Compliance Testing Methodical testing of the installed system provides the documented proof of compliance commonly required by regulatory agencies prior to plant startup. Utilizing the Haws IntegratedTM project engagement process provides assurance that the full scope of requirements is delivered as part of a turnkey system. Training and Knowledge Transfer When an industrial system is commissioned, site personnel must be able to properly operate and maintain it. The Haws IntegratedTM team can provide informal training as part of initial implementation and commissioning, and thorough formal training and knowledge transfer through structured coursework. Procedures Development Documented inspection, maintenance, and operating procedures provide your site personnel with the ability and confidence to get the most value out of your system. Haws IntegratedTM brings best-practice knowledge to help your team operate efficiently and effectively.
LI F ECY C L E SE RVIC E S :: C ONT INUOUS C OMPLIANC E It is vital to maintain and test safety systems consistently and thoroughly. But most facilities do not include extra resources qualified to perform this time-consuming work, particularly in an environment of ever-changing regulations. Haws IntegratedTM applies detailed system operating experience, automation technology, and steady customer commitment to offer the assurance of continuous compliance.
Maintenance Management Haws IntegratedTM brings broad-based maintenance expertise for decontamination and water tempering systems. Combined with automated monitoring, alerting, and condition reporting, system maintenance can be managed more effectively and more efficiently at substantially lower cost. Periodic Testing Statutory equipment inspection and testing requirements can impose a significant burden on large facilities. Haws IntegratedTM systems may be configured to provide automated and documented system testing. Regulatory Compliance Assessment Facility modifications and expansions often include a requirement to upgrade emergency response and decontamination systems. Such changes introduce the burden of identifying and interpreting current regulations, and bringing the facility into compliance with those regulations. The Haws IntegratedTM team offers trusted expertise for performing onsite emergency response system assessments against current safety standards. System Evolution and Adaptation When regulations, technology, and market demands change, industrial production facilities often must be modified to continue operating effectively. To extract maximum value from existing assets while complying with new requirements, Haws Integrated offers systems planning services that provide a detailed roadmap for coordinated system evolution. As with Greenfield projects, Haws IntegratedTM brings disciplined project engagement and coordination capabilities to your facility modification effort.
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A NS I Z358 .1- 2 009 SAF E T Y E Q U IP MEN T : : MI N I MU M P E R F O R M A N C E CH ECKLIS T
Recommended Testing Flow Pressure is 30 psi (+ .5 psi – .0 psi). Safety station shall be accessible within 10 seconds of hazard. (Sec. 4.5.2, 5.4.2, 6.4.2, 7.4.2) Safety station shall be located on the same level as the hazard and the path of travel shall be free of obstructions. (Sec. 4.5.2, 5.4.2, 6.4.2, 7.4.2) All employees subject to exposure to hazardous material should be instructed in the location and proper use of emergency equipment. (Sec. 4.6.4, 5.5.4, 6.5.4, 7.5.4) Emergency equipment shall be activated weekly. (Sec. 4.6.2, 5.5.2, 6.5.2, 7.5.2) All shower units shall be inspected annually to assure conformance with ANSI Z358.1. (Sec. 4.6.5, 5.5.5, 6.5.5, 7.5.5) Combination unit components shall be capable of operating simultaneously and shall be positioned so that components may be used simultaneously by the same user. (Sec. 7.3, 7.4.4) Drench hose must deliver a controlled flow of flushing fluid at a velocity low enough to be non-injurious. (Sec. 8.2.1) A drench hose can only be considered an eyewash – eye/ face wash if it meets performance requirements in Sec. 5 and/or 6. Deliver tepid flushing fluid.* (Sec. 4.5.6, 5.4.6, 6.4.6, 7.4.5)
*Suggested temperature range – above 60oF (16oC) and below 100oF (38oC).
Showerhead must be 82 to 96 inches (208.3 cm - 243.8 cm) above surface floor of user. (Sec. 4.1.3, 7.1) Shower must deliver minimum of 20 gallons (75.7L) per minute and provide a column of water 20 inches (50.8 cm) wide at 60 inches (152.4 cm) above the surface floor of user. (Sec. 4.1.2, 4.1.4, 7.1) Emergency equipment location shall be well lit and identified with a highly visible sign. (Sec. 4.5.3, 5.4.3, 6.4.3, 7.4.3) Valve shall be designed so that the flushing flow remains on without the use of the operator’s hands. The valve shall be simple to operate and go from “off” to “on” in one second or less and actuator can not be more than 69 inches (173.3 cm) from surface floor of user. (Sec. 4.2, 7.1) Must provide a means of controlled flow to both eyes simultaneously at a velocity low enough to be non-injurious. (Sec. 5.1.1, 6.1.1, 7.1) Eye/face wash equipment must deliver minimum of 3 gallons (11.4 L) per minute of water for 15 minutes. (Sec. 6.1.6, 7.1) Eyewash only must deliver minimum of .4 gallon (1.5 L) per minute for 15 minutes. (Sec 5.1.6, 7.1) The flushing fluid of an eyewash – eye/ face wash shall cover the areas between the interior and exterior lines of a gauge at some point less than 8 inches (20.3 cm) above the eyewash nozzle. (Sec. 5.1.8, 6.1.8, 7.1) Outlets shall be protected from airborne contaminants. (Sec. 5.1.3, 6.1.3, 7.1) Fushing fluid nozzles should be 33 to 45 inches (83.8 cm – 114.3 cm) from floor and minimum of 6 inches (15.3 cm) from wall. (Sec. 5.4.4, 6.4.4, 7.1) Valve shall be designed so that the flushing flow remains on without the use of the operator’s hands. The valve shall be simple to operate and go from “off” to “on” in one second or less. (Sec. 5.2, 6.2, 7.2)