STERNDRIVE STEERING - MECHANICAL & HYDRAULIC
STERNDRIVE STEERING MECHANICAL • HPS • Safe-T QC • Big-T • The Rack
HYDRAULIC • Sterndrive - Hydraulic • SeaStar • Hynautic
Big-T® Mechanical Rotary Steering (Dual)........................................................................ 95 Big-T® Mechanical Rotary Steering (Single)...................................................................... 94
STEERING - Sterndrive
Alphabetical Index
Capilano Heavy Duty Hydraulic Steering......................................................................... 100 HPS™ Mechanical Rack & Pinion Steering........................................................................ 96 HPS™ Mechanical Rotary Steering.................................................................................... 92 Hynautic Heavy Duty Hydraulic Steering......................................................................... 101 Safe-T® QC Mechanical Rotary Steering........................................................................... 93 SeaStar Sterndrive Steering..........................................................................................98-99 Sterndrive Steering Selection Guide.............................................................................90-91 The Rack Mechanical Rack Steering.................................................................................. 97
www.teleflexmarine.com
89
STEERING - Sterndrive Selection Guide
step 1
s t ep 2 See page 93
which sterndrive s t eer i ng s ys t em ?
HPS See page 92
MECHANICAL ROTARY Compact housing allows
MECHANICAL system s
installation where behind dash space is limited. 3 Turns lock to lock
* Inexpensive * Simple installation * Fixed number of turns lock-to-lock
See page 97
MECHANICAL RACK More efficient than Mechanical Rotary 4 Turns lock to lock
steering, Rack helms require more mounting space side to side behind dash.
HY DR AU LIC system s
To choose a cylinder use the chart below CYLINDER USED
* Superior feel
Engine Maker/ Brand
Steering Config
Engine Drive/ Model
Year
Model
Part No.
* Ideal for higher
MERCRUISER
Non Power
Mercruiser l
1983 Prior
BA125-8EMV
HC5330
Non Power
Alpha l
1984 To Date
BA135-7EM
HC5332
Non Power
Bravo l, ll, lll
1984 To Date
BA135-7EM
HC5332
Power Assist
Mercruiser l
To 1983
125-8EM
HC5328
Power Assist
Alpha l
1984 To Date
125-8EM
HC5328
Power Assist
Bravo l, ll
1984 To Date
125-8EM
HC5328
Power Assist
Bravo lll
1984 To Date
125-8EM
HC5328
Non Power
400/800 series
1985 & Prior
N/A
N/A
Non Power
Cobra
1986 To Date
BA150-7EM
HC5326
Non Power
King Cobra
1986 To Date
BA150-7EM
HC5326
Power Assist
400/800 series
1985 & Prior
N/A
N/A
Power Assist
Cobra
1986 To Date
125-8EM
HC5328
Power Assist
King Cobra
1986 To Date
125-8EM
HC5328
Non Power
275
To Date
BA150-7ATM
HC5314
Non Power
280,290
To Date
BA135-7EM
HC5332
Non Power
Diesel
To Date
BA135-7EM
HC5332
Power Assist
275
To Date
N/A
N/A
Power Assist
280, 290
To Date
125-8EM
HC5328
Power Assist
Diesel
To Date
125-8VEM
HC5329
Power Assist
32, Diesel
1997 To Date
92-VPS
HC5331
Power Assist
41-42, Diesel
1992 To Date
92-VPS
HC5331
Power Assist
DPS & SX
1996 To Date
92-VPS
HC5331
torque applications * Reduces driver fatigue * Flexible number of turns lock-to-lock * Easy to add autopilot
OMC
VOLVO
Teleflex Marine recommend that all steering applications are validated by a qualified Teleflex dealer/installer.
90
www.teleflexmarine.com
SPORT
SPORT PLUS
BIG-T COMPONENTS:
HPS ROTARY COMPONENTS: HPS Rotary Helm
SH5180P
HPS Rotary Cable (QC interface)
SSC63XX
Bezel (90°)
SB27484P
SAFE T STEERING KIT SS137xx comprising:
Big-T Helm
SH5000P
Bezel
SB27265P
Cable
SSC61XX
OPTIONS
SH5094P
Sport
Flexible Rubber Bellows
SH91800P*
QC Cable
**SSC62XX
Sport
Flexible Rubber Bellows
SH91810P* •
Rotary Bezel (90°)
SB27484P
Sport Plus
Solid Round Cover
SH91900P*
Sport Plus
Solid Round Cover
SH91910P* •
Safe T Helm
RACK STEERING KIT SS141xx comprising:
Note: ** SSC62xx can be replaced with SSC61xx
TILT MECHANISMS
• Tilt mechanisms with splined steering wheel shafts.
* Mechanical Tilt mechanism only - select helm type from lists below
Back-Mount Rack Helm (single/dual)
SH5210P
Back-Mount Bezel (90º)
SB39526P
Safe T-QC Tilt Helm
SH91523P
Back-Mount Rack Single Cable
SSC134XX
HPS Tilt
SH91650P
RACK TILT HELMS
ROTARY TILT HELMS
Rack Tilt Helm
SH91610P
OPTIONS
Choose a helm NUMBER OF WHEEL TURNS
ALTERNATIVE HELMS
HH5271 Front mount Helm
HH5272 Front mount Helm
1 - Use an alternative helm to increase or reduce number of turns lock-to-lock
4.9
N/A
2 - Reduce or increase wheel torque (larger capacity helm will reduce number of turns and increase torque)
5.0
3.5
3 - Gain the advantages of a Tilt function Select from 3 different styles
5.0
3.5
4 - Mount the helm behind the dash (various back-mount helm options also available)
4.9/5.8
3.4/4.1
4.9/5.8
3.4/4.1
4.9/5.8
3.4/4.1
4.9/5.8
3.4/4.1
N/A
N/A
6.0
N/A
6.0
N/A
N/A
N/A
4.9/5.8
3.4/4.1
4.9/5.8
3.4/4.1
6.0
N/A
5.0
3.5
5.0
3.5
N/A
N/A
4.8/5.8
3.4/4.1
4.9/5.8
3.4/4.1
4.8/5.5
3.4/4.1
4.8/5.8
3.4/4.1
4.9/5.5
3.4/4.1
SPORT
SPORT PLUS
STEERING - Sterndrive Selection Guide
st e p 3
CLASSIC
Hydraulic Only
HC5330-3
HC5331-3
HH5271
www.teleflexmarine.com
91
STEERING - Sterndrive (Mechanical)
HPS™ Mechanical Rotary Steering system:
HPS™ Rotary High Performance Steering by Teleflex is the best 3-turn steering system for a power-assisted sterndrive! Designed for power-steered boats, HPS reduces backlash (free-play at the wheel) associated with power steered boats by up to 50%!
Applications:
HPS™ Rotary is ideal for all power-assisted sterndrives that can accept a mechanical steering cable.
COMPLETE SYSTEM This steering system is sold by components. Select helm, bezel and cable or Tilt helm, Tilt Mechanism and cable from items listed below. Components HPS Rotary Helm
SH5180P
HPS Rotary Cable (QC interface)
SSC63XX
Bezel (90°)
SB27484P Options
HPS Rotary Tilt Helm
SH91650P*
Sport Tilt Mechanism
SH91800P
Sport Plus Tilt Mechanism
SH91900P
Bezel (20°)
SB27483P
Cable Gard (fits most tilt tubes)
SA39329P
Service Items Steering Wheel Hardware Kit (Old #2745417P)
SA27454P
Spent Travel Tube
SA38603P
Hitch Pin for Quick Connect Helms (Old #2724514P)
SA27245P
®
It replaces standard current generation Safe-T steering without dash modifications and most other rotary steering systems with minimal dash modifications. HPS Rotary is available in single cable configuration and is for single station use only. It accepts wheels up to 16" diameter.
Features:
Industry's best choice for boats with power-assisted steering. Unique 3-turn helm with planetary gears and coated helical steering cable combine to deliver a compact helm with incredible response and minimal lost motion! HPS Rotary helms fit industry-standard Teleflex dash cutouts: either Safe-T/Rotary NFB™ or Tilt. Compact helm takes up little room behind the dash. Designed to handle normal steering loads. Standard 3/4” round tapered steering shaft. Stainless steel cable output ends. Fast, easy installation: uses Teleflex Quick Connect™ (QC) cable & standard Safe-T mounting hardware. Meets A.B.Y.C. standards. Meets N.M.M.A. certification requirements.
* Requires tilt mechanism to complete Tilt Steering system installation.
HPS ROTARY™ SINGLE CABLE SYSTEM
UP TO 50% LESS FREE-PLAY AT WHEEL VS. CONVENTIONAL STEERING.
92
(Steering Wheel not included.)
www.teleflexmarine.com
Traditional Teleflex Marine mechanical steering is still the choice for sterndrives, inboards and other power assisted applications. It’s just right for power steered boats in which No FeedBack™ systems are not required. Safe-T® QC offers the quick response of three-turn steering, and easy installation with a patented, notools-required cable connection at the helm.
Applications: Virtually all power-assisted sterndrive boats with wheels up to 16” diameter. Safe-T QC® replaces all Teleflex Safe-T helms made since 1968 with little or no dash modifications. (Requires use of SSC62 QC or SSC61 QC II steering cable.)
Complete System Safe-T QC Steering Kit (single cable)
SS137XX
Components Safe-T QC Single Helm
SH5094P
QC Cable
SSC62XX
Safe-T QC Bezel (90°)
SB27484P Options
Safe-T QC Sgl. Tilt Dash Module
SHT91523
Each Kit Includes Tilt Helm & Tilt Mechanism
Sport Tilt Mechanism
SH91800P
Sport Plus Tilt Mechanism
SH91900P
Safe-T QC Single Tilt Helm
SH91523P*
Safe-T QC Bezel (20°)
SB27483P
Cable Gard (fits most tilt tubes)
SA39329P
Service Items QC II Cable (For most Teleflex rotary helms) Includes SA27620P Helm Converter
SSC61XX
QC II Threaded Helm Converter (in SSC61 cable)
SA27620P
Steering Wheel Hardware Kit (Old #2745417P)
SA27454P
Spent Travel Tube
SA35680P
Hitch Pin for Quick Connect Helms (Old #2724514P)
SA27245P
Safe-T “TS” Helm (Old Style)
SH5023P
Safe-T QC Dual Helm
SH5294P†
Safe-T QC Dual Tilt Helm
SH91524P*†
For single station use only. Safe-T QC accepts wheels up to 16" diameter. Components are available for dual cable systems, but we recommend No-FeedBack steering for all dual cable steered, non-power-assisted outboards and sterndrives. See the NFB 4.2 Dual Cable and SeaStar PRO sections of this catalog.
STEERING - Sterndrive (Mechanical)
Safe-T® QC Mechanical Rotary Steering system:
Features:
Quick-response of 3 turns lock-to-lock. Kits include: cable, helm, 90° bezel and hardware. Standard 3/4” round tapered steering shaft. Stainless steel cable output ends. Fast, easy installation: uses simple snap-in cable connection, Teleflex Quick Connect (QC) cable, and industry-standard Safe-T mounting hardware. Meets A.B.Y.C. standards. Meets N.M.M.A. certification requirements.
SAFE-T QC® SINGLE CABLE SYSTEM
* Requires tilt mechanism to complete Tilt Steering system installation.
† For dual cable. If steering is NOT power-assisted, upgrading to NFB 4.2 Dual Cable is recommended.
(Steering Wheel not included.)
www.teleflexmarine.com
93
STEERING - Sterndrive (Mechanical)
Big-T® Mechanical Rotary Steering (Single) system: The Original Teleflex Steering System! For over 35 years, Big-T® has been the most durable, versatile mechanical steering system made, with both single and dual station capability. The heavy duty helm incorporates a strong steel pinion, dual diecast gears and meaty shaft bearing supports, all encased in a rugged gear housing. It’s no wonder owners of small inboards have counted on the Teleflex Big-T since 1963! COMPLETE SYSTEM This steering system is sold by components. Select helm, bezel and cable from items listed below. Components Big-T Helm (single station push-pull)
Inboards to 34 feet with one engine. Also suitable for sterndrive boats with power-assisted steering. Big-T systems accept steering wheels up to 20" diameter.
SH5000P
Big-T Cable (QC II cable)
The type of system shown on this page is for single station use. For dual station Big-T, please see the next
Replaces SSC72XX Includes SA27620P Helm Converter
SSC61XX
Bezel 2-pc. Black (90°/20° mount)
SB27265P
Options Cable Gard (fits most tilt tubes)
Applications:
page.
Features: Available in single or dual station versions.
SA39329P
Service Items
(See next page for dual station version.) Responsive 3 turns from lock-to-lock.† Standard 3/4” round tapered steering shaft. Stainless steel cable output ends.
Steering Wheel Hardware Kit (Old #2745417P)
SA27454P
2-piece bezel for 90° or 20° helm mount
Spent Travel Tube (Big-T)
SA35680P
Optional 1-piece 90° bezel for compact mounting.
to dash. Uses Teleflex SSC61 type cable.
BIG-T SINGLE STATION SYSTEM ®
Meets A.B.Y.C. standards. Meets N.M.M.A. certification requirements.
(Steering Wheel not included.)
94
www.teleflexmarine.com
The Original Teleflex Steering System! For over 35 years, Big-T® has been the most durable, versatile mechanical steering system made, with both single and dual station capability. The heavy duty helm incorporates a strong steel pinion, dual diecast gears and meaty shaft bearing supports, all encased in a rugged gear housing. It’s no wonder owners of small inboards have counted on the Teleflex Big-T since 1963!
Applications:
Inboards up to 34 feet. Also suitable for sterndrive boats with power-assisted steering. Big-T systems accept steering wheels up to 20" diameter. The type of system shown on this page is for dual station use. For single station Big-T, please see the previous page.
COMPLETE SYSTEM This steering system is sold by components. Select helm, bezel and cable from items listed below. Components Big-T Helm (dual station push-pull)
SH5000P
Big-T Cable (dual station)
SSC81AxxBxx †
Bezel 2-pc. Black (90°/20° mount)
SB27265P
Options Cable Gard (fits most tilt tubes)
Features:
Available in single or dual station versions. (See previous page for single station version.) Responsive 3 turns from lock-to-lock. Standard 3/4” round tapered steering shaft. Stainless steel cable output ends. 2-piece bezel for 90° or 20° helm mount to dash. Optional 1-piece 90° bezel for compact mounting. Uses a special-order, non-returnable type cable SSC81AxxBxx. † Meets A.B.Y.C. standards. Meets N.M.M.A. certification requirements. BIG-T DUAL STATION PUSH-PULL SSC 81AXXBXX
SA39329P
Service Items
STEERING - Sterndrive (Mechanical)
Big-T® Mechanical Rotary Steering (Dual) system:
CABLE MEASUREMENT: DUAL STATION
Steering Wheel Hardware Kit (Old #2745417P)
SA27454P
Spent Travel Tube (Big-T)
SA35680P
† Dual station requires purchase of special order non-returnable cable.
How To Measure Cable for Dual Station Big-T: For a Big-T dual station steering system, the cable required is SSC81AxxBxx, where xx = the lengths of the two cable sections in feet. The letter “A” in the part number represents the cable routing path distance between steering stations. The letter “B” represents the cable routing path distance from the lower station to the engine/rudder area. The different cable lengths are available in one-foot increments only.
PATH “A”: CENTER LINE OF UPPER STATION WHEEL TO CENTER LINE OF LOWER STATION WHEEL.
PATH “B”: CENTER LINE OF LOWER STATION WHEEL TO CABLE CONNECTION AT CENTERED TILLER.
PATH A
PATH B
EXAMPLE: if the cable routing from engine to lower station is 18 feet and 10 feet from station to station, order part number SSC81A10B18 cable. NOTE: Please be sure of your measurements because this cable is special order non-returnable.
www.teleflexmarine.com
CENTERLINE OF BOAT OR CENTERED TILLER
95
STEERING - Sterndrive (Mechanical)
HPS™ Mechanical Rack & Pinion Steering system: HPS™ Rack by Teleflex is the best 4-turn way to steer a power-assisted sterndrive or outboard! Ideal for small inboards too, HPS reduces backlash (free-play at the wheel) associated with power steered boats by up to 50%! A great choice for ski boats, too!
Applications: COMPLETE SYSTEM This steering system is sold by components. Select helm, bezel and cable or Tilt helm, Tilt Mechanism and cable from items listed below. Components Back Mount Rack Helm (single/dual) Rack Single Cable Back Mount Rack Bezel (90°)
SH5210P SSC154XX SB39526P
Options BM Rack Tilt Dash Module
SHT91610
Each Kit Includes Tilt Helm & Tilt Mechanism
BM Rack Tilt Helm (single/dual)
SH91610P*
Sport Tilt Mechanism
SH91800P
Sport Plus Tilt Mechanism
SH91900P
Dash Wedge Kit (10°)
SB27448P
Dash Wedge Kit (20°)
SB27449P
Back Mount Rack Friction Device (Old #3953114P)
SA39531P
Cable Gard (fits most tilt tubes)
SA39329P
Service Items Steering Wheel Hardware Kit (Old #2745417P)
SA27454P
HPS™ Rack is ideal for all power-assisted sterndrives that can accept a mechanical steering cable and have adequate room for a rack & pinion steering cable behind the dash. It replaces most standard Teleflex Rack & Pinion steering without dash modifications. HPS Rack is available in single cable configuration and is for single station use only. It accepts wheels up to 16" diameter.
Features:
Designed for boats with power-assisted steering. Unique core steering cable technology delivers incredible response and minimal lost motion! Precise, 4-turn response of Rack & Pinion steering. Designed to handle normal steering loads. Standard 3/4” round tapered steering shaft. Stainless steel cable output ends. Fast, easy installation: back mount design allows quick placement in dash PLUS mounting hardware fits industry-standard Teleflex rack holes. Meets A.B.Y.C. standards. Meets N.M.M.A. certification requirements.
* Requires tilt mechanism to complete Tilt Steering system installation.
HPS RACK™ SINGLE CABLE SYSTEM
UP TO 50% LESS FREE-PLAY AT WHEEL VS. CONVENTIONAL STEERING.
96
(Steering Wheel not included.)
www.teleflexmarine.com
Traditional Teleflex mechanical steering is still the choice for sterndrives, inboards and other power assisted applications. It’s just right for power steered boats in which No FeedBack™ systems are not required. Our new Rack features the precision and comfort of four turns lock-to-lock with a cable and helm that install easily from behind the dash. In single cable configurations, this is the best 4-turn choice for power-steered boats.
Applications: Virtually all power-assisted sterndrive boats with wheels up to 16” diameter. Back Mount Rack Replaces 1984-date Teleflex “The Rack” steering without dash modification. (Requires use of SSC134XX Back Mount Rack cable.)
Complete System BM Rack Steering Kit (single cable)
SS141XX
Components: Back Mount Rack Helm (single/dual)
SH5210P
Back Mount Rack Single Cable
SSC134XX
Back Mount Bezel (90°)
SB39526P Options
BM Rack Tilt Dash Module
SHT91610
Each Kit Includes Tilt Helm & Tilt Mechanism
BM Rack Tilt Helm (single/dual)
SH91610P*
Sport Tilt Mechanism
SH91800P
Sport Plus Tilt Mechanism
SH91900P
Rack Single Cable
SSC154XX
Dash Wedge Kit (10°)
SB27448P
Dash Wedge Kit (20°)
SB27449P
Back Mount Rack Friction Device (Old #3953114P)
SA39531P
Cable Gard (fits most tilt tubes)
SA39329P
For single station use only. Components are available for dual cable systems, but we recommend No-FeedBack steering for all dual cable steered, non-power-assisted outboards and sterndrives. See the NFB Pro Rack Dual Cable and SeaStar PRO sections of this catalog.
STEERING - Sterndrive (Mechanical)
The Rack Mechanical Rack Steering system:
Features:
Precise, easy 4 turns lock-to-lock. Kits include: cable, helm, 90° bezel and hardware. Standard 3/4” round tapered steering shaft. Stainless steel cable output ends. Fast, easy installation: back mount design allows quick placement in dash PLUS mounting hardware fits industry-standard Teleflex rack holes. Meets A.B.Y.C. standards. Meets N.M.M.A. certification requirements.
THE RACK SINGLE CABLE SYSTEM
P/N SSC134XX (single cable)
Service Items Back Mount Rack Dual Cable
SSC135XX†
Steering Wheel Hardware Kit (Old #2745417P)
SA27454P
* Requires tilt mechanism to complete Tilt Steering system installation.
† For dual rack & pinion steered boats. If steering is NOT power-assisted, upgrading to NFB 4.2 Pro Rack is recommended.
(Steering Wheel not included.)
www.teleflexmarine.com
97
STEERING - Sterndrive (Hydraulic)
SeaStar Sterndrive Steering system: SeaStar Sterndrive Steering is the best choice for non-power assisted sterndrives. The system is based upon the SeaStar helm family, which allows for dual station and autopilot use. Cylinders are specific to drive brands and models.
Applications:
COMPLETE SYSTEM System components sold separately. See applications and ordering guides to select appropriate components. components SeaStar 1.7 - Front Mount Helm
HH5271
Sterndrive Cylinder
HC5330-3
Hose Kit (2 hoses)
HO5116
SeaStar Oil (2 Quarts)
HA5430 Options
SeaStar 1.7 - Front Mt. Commercial Helm
HH5217
SeaStar 1.7 - Rear Mount Helm
HH5261
SeaStar 1.7 - Sport Tilt Helm
HH6191
SeaStar 1.7 - Classic Tilt Helm
HH6541
SeaStar 2.0 - Front Mount Helm
HH5273
SeaStar 2.4 - Front Mount Helm
HH5272
SeaStar 2.4 - Front Mt. Commercial Helm
HH5224
SeaStar 2.4 - Rear Mount Helm
HH5262
SeaStar 2.4 - Sport Tilt Helm
HH6192
SeaStar 2.4 - Classic Tilt Helm
HH6542
SeaStar Round Bezel Kit
HA5478
SeaStar Backplate Kit
HA5418
SeaStar 20° Dash Wedge Kit
HA5419
SeaStar Bulkhead Hose Kit (2 hoses)
HO81_ _
Add-A-Station Kit (all helms)
HF5502
Autopilot Fittings Kit (all helms)
HF5502
3/8” Tubing (see ordering guide)
HT5_ _ _
Service Items
98
Ideal for most sterndrives, especially non-powerassisted units, SeaStar is suitable for single and multiple drives and dual stations.
SeaStar Oil (1 Gallon)
HA5440
Steering Wheel Locknut
HP6032
Features: Best and Most Economical autopilot interface for sterndrives! Easy installation. Simple multiple steering station connection. Optional SeaStar 2.0 & 2.4 helms for quicker steering response. Standard 3/4” tapered steering shaft. Fast, easy installation. Meets A.B.Y.C. standards. Meets N.M.M.A. certification requirements.
SeaStar Autopilot Interface SeaStar is the best steering choice to interface with most autopilots. If you are installing an autopilot on a mechanically steered boat, we recommend you upgrade to SeaStar for performance reasons. If you’re upgrading to SeaStar, plan ahead: future installation of an autopilot or extra steering station can be simplified by installing two pairs of shorter hose kits. Connect them with union coupling fittings, part no. HF5530. Tee fittings can be installed with ease at a later date. Bulkhead union fitting kits are available to facilitate hose runs through transoms and splashwells: HF5512 up to 3/4" (19mm) splashwell, 1 cylinder HF5513 up to 3" (76mm) transom, 1 cylinder HF5514 up to 3/4" (19mm) splashwell, 2 cylinders HF5515 up to 3" (76mm) transom, 2 cylinders For an autopilot installation, a third (compensating) line must be installed and identified. (SeaStar helm Ports marked “R” are for connection of additional helm and/or autopilot compensating lines.) Use HF5501 (outboards) or HF5502 (sterndrives and inboards) fitting kits when adding an autopilot to your SeaStar system.
www.teleflexmarine.com
ENGINE MAKER/ BRAND BMW MERCRUISER
OMC
VOLVO
YAMAHA
STEERING CONFIG.
ENGINE/DRIVE MODEL
YEAR
NON POWER POWER ASSIST NON POWER NON POWER NON POWER POWER ASSIST POWER ASSIST POWER ASSIST POWER ASSIST NON POWER NON POWER NON POWER POWER ASSIST POWER ASSIST POWER ASSIST NON POWER NON POWER NON POWER POWER ASSIST POWER ASSIST POWER ASSIST POWER ASSIST POWER ASSIST POWER ASSIST NON POWER POWER ASSIST
ALL ALL MERCRUISER 1 ALPHA I BRAVO I, II, III MERCRUISER 1 ALPHA I BRAVO I, II BRAVO III 400/800 SERIES COBRA KING COBRA 400/800 SERIES COBRA KING COBRA 275 280, 290 DIESEL 275 280, 290 DIESEL 32, DIESEL 41-42, DIESEL DPS & SX ALL ALL
TO DATE TO DATE 1983 & PRIOR 1984 to date 1984 TO DATE TO 1983 1984 TO DATE 1984 TO DATE 1984 TO DATE 1985 & PRIOR 1986 to date 1986 to date 1985 & PRIOR 1986 to date 1986 to date TO DATE TO DATE TO DATE TO DATE TO DATE TO DATE 1997 TO DATE 1992 TO DATE 1996 to date 1989 T0 DATE 1989 TO 1992
(CYLINDER USED) MODEL PART # BA125-8EMV 125-8EM BA125-8EMV BA135-7EM BA135-7EM 125-8EM 125-8EM 125-8EM 125-8EM N/A BA150-7EM BA150-7EM N/A 125-8EM 125-8EM BA150-7ATM BA135-7EM BA135-7EM N/A 125-8EM 125-8VEM 92-VPS 92-VPS 92-VPS N/A 125-8EM
HC5330-3 HC5328-3 HC5330-3 HC5332-3 HC5332-3 HC5328-3 HC5328-3 HC5328-3 HC5328-3 N/A HC5326-3 HC5326-3 N/A HC5328-3 HC5328-3 HC5314-3 HC5332-3 HC5332-3 N/A HC5328-3 HC5329-3 HC5331-3 HC5331-3 HC5331-3 N/A HC5328-3
(NUMBER OF WHEEL TURNS) SEASTAR SEASTAR (1.7 cu.in.) (2.4 cu.in.) 4.9 4.9/5.8 4.9 5.0 5.0 4.9/5.8 4.9/5.8 4.9/5.8 4.9/5.8 N/A 6.0 6.0 N/A 4.9/5.8 4.9/5.8 6.0 5.0 5.0 N/A 4.8/5.8 4.9/5.8 4.8/5.5 4.8/5.8 4.9/5.5 N/A 4.9/5.8
N/A 3.4/4.1 2 N/A 3.5 3.5 3.4/4.1 3.4/4.1 3.4/4.1 3.4/4.1 N/A N/A N/A N/A 3.4/4.1 3.4/4.1 N/A 3.5 3.5 N/A 3.4/4.1 3.4/4.1 3.4/4.1 3.4/4.1 3.4/4.1 N/A 3.4/4.1
NOTES 1 1,6 1,4,5,6 1,4,5,6 2 2 2 2,7 1,3 1,3 2 2 1,6 1,4,5,6 1,4,5,6 2 2 2 2 2 2
NOTES: 1. Balanced system - number of steering wheel turns lock-to-lock is equal port to starboard or vice-versa. 2. Unbalanced system - number of steering wheel turns lock-to-lock is unequal port to starboard or vice-versa. 3. Requires cylinder rod end adapter HA5424 from Teleflex Canada. Refer to the HC5326 cylinder diagram in this section. 4. HC5332 replaces HC5326 as of January 2000. If installing HC5326 additional clevis supplied by engine manufacturer required (part number B98735A1). 5. The installation of the HC5332 sterndrive cylinder requires the use of SeaStar Outboard hose only. Do not use 3/8” copper or nylon tube. 6. If engine outdrive is NOT equipped with a torque tab on the underside of the lower leg one must be installed to reduce prop torque. 7. Yanmar Engines using the Bravo III drives require the use of cylinder HC5326.
STEERING - Sterndrive (Hydraulic)
Application Guide:
Ordering Guide: ENGINE/CYLINDER CONFIGURATION
COMPONENT DESCRIPTION
SINGLE & dual Sterndrives (Number of Turns varies by Helm & Cylinder. See Application Guide.) For dual sterndrive applications use engine manufacturers supplied tie bar. ADD extra steering station:
CYLINDER HELM HELM (OPTIONAL) OIL EXTRA TUBE/HOSE helm
1
fitting kit
1
OIL EXTRA TUBE/HOSE BACK PLATE KIT 20 DEGREE WEDGE AUTOPILOT FITTING KIT Tilt Helm-SeaStar 1.7 Rear Mount Helm-SeaStar 1.7 Tilt Helm-SeaStar 2.4 Rear Mount Helm-SeaStar 1.7 POWER ASSIST STEERING
1
OPTIONAL EQUIPMENT
QTY. REQ’D 1 1 3
MODEL SEE APPLICATION GUIDE SEASTAR 1.7 (see note 1) SEASTAR 2.4 (see note 2) SEASTAR OIL (QT.) SEE NOTE 3 SEASTAR 1.7 (see note 1) SEASTAR 2.4 (see note 2) FOR SEASTAR 1.7 HELMS fOR SEASTAR 2.4 HELMS SEASTAR OIL (SEE NOTE 3) (FRONT STANDARD HELMS) (FRONT STANDARD HELMS) (FOR ALL HELMS)
PART NO. HH5271 HH5272 HA5430 HH5271 HH5272 HF5502 HF5501
HA5418 HA5419 HF5502 HH5261 HH6542 HH5262 PA1200-2
NOTE: These recommendations apply to factory stock sterndrives only. Modified instalations may require a higher capacity steering system. If in doubt, contact our technical service for assistance. 1. SeaStar 1.7 helms are the standard recommendation for both non-power and power steered applications. 2. SeaStar 2.4 helms can be specified for power steered applications where faster steering response is desired. Review the Application Guide on the previous page for recommendations. 3. For SeaStar 1.7 systems, use 3/8” diameter nylon tubing (Part No. HT5_ _ _). For SeaStar 2.4 systems or any system using the HC5332 cylinder, use the following option: (A) Outboard Hose: hoses must be ordered in standard lengths. They cannot be cut to length. OR (B) Copper tube: 3/8” diameter copper tube and hose kit (Part No. HF5508).
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STEERING - Sterndrive (Hydraulic)
capilano Heavy Duty Hydraulic Steering system: This system is designed for sterndrive, outboard and inboard boats requiring external cylinders of substantial size and strength. The K-5 cylinders are nickel plated for aesthetics and protection against the elements. System components are sold separately. The required wing plates and hardware are not available from Teleflex. Systems can be selected using either the easy-to-install Capilano 2-line systems (with variable-displacement helm) or the traditional Hynautic 3-line configurations. Capilano Components Capilano 1275V Helm
HH5275
External Sterndrive Cylinder
K-5-B (2 required)
Copper Tubing
1/2” or 5/8” OD
Fitting Kit (for 1/2” Copper Tubing)
HF5590 or
Fitting Kit (for 5/8” Copper Tubing)
HF5592
Capilano Steering Fluid
Dexron II® ATF OptionS
Add-A-Station Fitting Kit (1/2” tubing)
HF5591
Add-A-Station Fitting Kit (5/8” tubing)
HF5593
Helm Remote Fill Kit (through-dash)
HA6450
Tubing Diameters: HELM TYPE
DISTANCE — CYLINDER TO FURTHEST HELM 40 Feet or Less More Than 40 Feet
ALL
1/2" O.D. Copper Tubing
Helm Options: HELM NUMBER OF HELM DISPLACEMENT WHEEL TURNS PART# RANGE LOCK-TO-LOCK
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Dexron II® ATF
Steering Wheel Locknut
HP6032
RELIEF VALVE SETTING
USING CAPILANO (VARIABLE DISPLACEMENT) HELM: HH5275 2.7-5.4 cu.in. 10.3-5.2 1000 PSI
Service Items Steering Fluid
5/8" O.D. Copper Tubing
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CAPILANO™ HEAVY DUTY Sterndrive SYSTEM
This system is designed for sterndrive, outboard and inboard boats requiring external cylinders of substantial size and strength. The K-5 cylinders are nickel plated for aesthetics and protection against the elements. System components are sold separately. The required wing plates and hardware are not available from Hynautic Components Hynautic H-40 helm (1” straight shaft)
H-42 or
HynauticH-40 helm (3/4” tapered shaft)
H-42-02 or
Hynautic H-40 helm (1” straight shaft)
H-41 or
Hynautic H-40 helm (3/4” tapered shaft)
H-41-02 or
H-40 Fittings Kit for Main Station
HF-21
H-40 Fittings Kit for Second Station
HF-22
External Sterndrive Cylinder
K-5-B (2 required)
Reservoir - Standard (2 quart)
R-06
Relief Valve (950 PSI)
MSV-21
Relief Fittings
MSVF-07
Relief Fittings
MSVF-13
Copper Tubing
1/2” or 5/8” OD
Fitting Kit (for 1/2” Copper Tubing)
HF5590 or
Fitting Kit (for 5/8” Copper Tubing)
HF5592
SeaStar Oil (2 Quart Mil Spec H5606)
HA5430
Teleflex. Systems can be selected using either the easy-to-install Capilano 2-line systems (with variabledisplacement helm) or the traditional Hynautic 3-line configurations.
Helm Options: HELM NUMBER OF HELM DISPLACEMENT WHEEL TURNS PART# RANGE LOCK-TO-LOCK
USING HYNAUTIC (FIXED DISPLACEMENT) HELMS: H-42 4.0 cu. in. 7.0 950 PSI H-41 5.5 cu. in. 5.1 950 PSI
Tubing Diameters: HELM TYPE
DISTANCE — CYLINDER TO FURTHEST HELM 40 Feet or Less More Than 40 Feet
ALL
1/2" O.D. Copper Tubing
Options Reservalve (950 PSI, top read, 5/16)
RV-60
Reservalve (950 PSI, frt.read, 5/16, w/pump)
RV-67
Add-A-Station Fitting Kit (1/2” tubing)
HF5591
Add-A-Station Fitting Kit (5/8” tubing)
HF5593
RELIEF VALVE SETTING
STEERING - Sterndrive (Hydraulic)
Hynautic Heavy Duty Hydraulic Steering system:
5/8" O.D. Copper Tubing
HYNAUTIC® HEAVY DUTY Sterndrive SYSTEM
Service Items Reservoir (2 quart, with hand pump)
R-07
Reservoir (1 quart, with hand pump)
R-11
Reservoir (2 quart)
R-12
Relief Valve (500 PSI)
MSV-19
Reservalve (500 PSI, top read, 3/8)
RV-55
Reservalve (500 PSI, top read, 3/8, w/pump) RV-55P Reservalve (500 PSI, top read, 5/16, w/pump) RV-57 SeaStar Oil (1 Gallon)
HA5440
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