directional control air valves by Gerardo Martinez

DIRECTIONAL CONTROL DIRECTIONAL CONTROL AIR VALVES VALVES &AIR accessories & accessories

Lapped Spool V alves Valves page 1 P-Series V alves Valves page 2-8 Valve Accessories page 9 A-Series V alves Valves page 10-14 Sprite V alves Valves page 15-18 Flow Control V alves Valves page 19-22 Omni Series V alves Valves page 23-57

316 Stainless Steel V alves Valves page 58-60 Loc-Master Safety V alves Valves page 61-63 Mini Bazooka Air V alves Valves page 64-65 Big Bazooka Air V alves Valves page 66-67 Automotive Indy Series V alves Valves page 68-76 Proportional Control V alves Valves page 77-80 Detroit Line Air V alves Valves page 81-86

ISO 9001 CER TIFIED CERTIFIED

L A PPED SPO OL V A LV ES SERIES P V ALVES

W A RR A N T Y :

The heart of the Series P valve is the packless body and spool assembly constructed of aluminum w ith a ceramic hard aluminum oxide finish. This unique cartridge and spool assembly is completely isolated from external forces; is pressure balanced, allo wing any port to be pressurized or subjected to back pressure w ith no effect on shifting force, and has been designed to meet the most stringent requirements that today ’s customers demand. A ll Series P valves are inline, and all can be manifolded. This series is manufactured to the highest quality standards in the industry today and all carry a three year w arranty on all parts of the valve, including the coil. No lubrication; extremely fast shifting coupled w ith very lo w minimum pilot pressure, a variety of options and all at a lo w cost.

Series P valves are covered by a three year w arranty from date of purchase.Series A & Sprite are covered by a 9 0-day w arranty. A ll provisions of our standard w arranty policy (available upon request) apply.

C O N S T RU C T I O N : • Body, End Caps & Manifolds: A nodiz e d A luminum • Cartridge & Spool: H ard C o a t e d A luminum • Coils: M olded N ylon • O-Rings: Buna N (Nitrile)

O PER A TIN G PRES S URES : • Internal Pilot (Standard): 1 0 P.S.I. to 1 5 0 P.S.I. • External Pilot: V acuum to 1 5 0 P.S.I. NOTE: External Pilot Supply of at least 1 0 P.S.I. required for vacuum service.

M O UNTING : A ll Series P V alves have no limitations as far as the orientation of the valve. C oils can be rotated in any direction for ease of installation.

C Y CLE R A TE: Series P V alves may be cycled at over 2 0 0 0 cycles per minute in most applications.

OPTIO NS: Include hard w ired coils; factory assembly of valves to manifolds; a variety of plug connectors; pre-installed A Q push-in fittings, and many other popular options.

LUBRI C A TI O N : NONE REQUIRED - Ho w e v er a general purpose lubricating oil may be used if desired. In these cases, w e recommend A S T M/IS O viscosity Grade 32.

FILTR A TIO N: A 4 0 micron filter is recommended. Series P Spool A ssembly

SERIES A & SPRITE V ALVES A lkon Series A and Sprite II valves have been designed to comply w ith the ever more stringent requirements for increased production rates through higher speeds and component reliability. The heart of these valves is a packless spool body and spool assembly constructed of aluminum w ith a ceramic hard aluminum oxide finish. Ground and matched to precision tolerances, its operation is virtually frictionless. Benefits of this packless design begin w ith the elimination of dynamic seals and their incumbent difficulties. Fast response allo w s increased machine cycle rates; non-lube operation reduces scheduled maintenance requirements. The body and spool assembly is pressure balanced, allo w ing any port to be pressurized or subjected to back pressure w ith no effect on spool shifting force. Exhaust port mufflers or speed controls may be used w ith no effect on valve response. The unique body and spool assembly has been completely isolated from external forces by use of a patented 3-point suspension. This assembly, coupled w ith a complete variety of actuators and mounting alternatives, provides the highest level of performance and versatility found in the air valve industry .

V A LVE FE A TURES

• • • •

Packless design F ast Response O perate w ith or w ithout lubrication C an be subbase, manifold or cylinder mounted

SERIES P-F W /M W MINIA T URE 3-W A Y V A LV ES GENER A L IN F O RM A TI O N :

PFW PMW

• A nodized A luminum Body for a corrosion resistant, light w eight package • Mount as a single station valve or stack into a manifold of up to 1 5 stations • O ptions include hard w ired coils, non-locking manual override and a variety of plug connectors • C an easily be converted to a t w ow ay valve simply by plugging the e xhaust port • C oils can be rotated in 9 0 o increments • C hoice of t w o flo w models

.085 Cv .160 Cv

SPE C IFI C A TI O N S : • O perating T emperature: 0 o to 1 2 5 o • O perating Pressure: V acuum to 1 5 0 P.S.I. • C v Rating: F W C v . 0 8 5 (A pprox. 4 S C F M) M W C v . 1 6 (A pprox. 8 S C F M) • W eight: A pproximately 4 . 3 oz • Normally closed

FE A T URES : • C hoice of 1/8 NPT or 1/4 NPT • Standard Locking T ype M anual O verride • Direct A cting Solenoid • Three Y ear W arranty • Bottom mounting holes SERIES P-F W /M W MINIA TURE 3-W A Y V ALVES PART # P-F W 1/M W 1 P-F W 2/M W 2

C Sq.

.766 1.000

.422 .500

1.000 1.125

.094 .125

3.250 3.593

.562 .625

.125 .125

.500 .625

1/8 NPT 1/4 NPT

SIMPLE H O W -T O-ORDER INS TRU C TIO NS

P-

FW1

S ERIE S

M O DEL

FW1 FW2 MW1 MW2

SS FUN C TIO N SS

Plug C onnections: See P-0 7 0/1 4 0 on Page 7

115/60 V OLT A GE 6 V DC 12 VDC 24 VDC

24/60 115/60 230/60

NL OPTIONS NL - Non Locking O verride N 4 - Nema 4 O perator F A - Factory A ssembly Stack (Specify # of Stations)

SERIES P-M C 3-W A Y V A LV ES GENER A L IN F O R M A TI O N • C ompact size • V ariety of combinations • In line design - or mount on manifold • Normally open or normally closed models • 1/8 NPT or 1/4 NPT ports • C v - .5 (1/8 ”) or .8 5 (1/4 ”) • C ycle Rate - Up to 2 , 5 0 0 per minute • Standard locking manual override SIMPLE H O W -T O-ORDER INS TRU C TIO NS

P-M

S ERIE S P

115/60

TYPE

SIZE

FUNCTION

M C (N C) M O (N O)

1 (1/8 NPT) 2 (1/4 NPT)

SS-Single Solenoid SP-Single Pilot

MANIFOLDS: A vailable from 2 to 1 0 stations P-M C 1: Part # 2 2 0 2 9 - (# of stations) P-M C 2: Part # 2 2 0 4 6 - (# of stations) BLOCKING PLATE: To block off manifold station P-M C 1: Part # 2 2 0 6 0 P-M C 2: Part # 2 2 0 6 1 LO W W A TT A GE SOLENOID: C onsult factory S UR G E S UPPRES S O RS : C onsult factory

DIMENSIO NS M O D EL # P-M C 1 P-M C 2

VOLTAGE

OPTIONS

6 V D C 2 4/6 0 1 2 V D C 1 1 5/6 0 2 4 V D C 2 3 0/6 0

H W - Hard W ire C oil Leads F A - F actory A ssembly of M anifolds XP - Ex ternal Pilot Supply Port

C O N NE C T O RS : Part # 2 1 8 7 6 : Standard C onnector Part # 2 1 8 7 8 : Standard C onnector w ith pre-w ired 3 ft. leads Part # 2 1 9 0 5 - ( ): Lighted C onnector (V oltage) Part # 2 1 9 0 6 - ( ): Lighted C onnector (V oltage) w ith pre-w ired 3 ft. leads Part # 2 2 0 7 6 : Standard C onnector w ith pre-w ired 6 ft. leads USE FOLLO WING V OLT A GE C O DES: For lighted connectors 6 V DC - 01 12 V DC - 02 24 V DC - 0 3 24/60 - 05 115/60 - 06 230/60 - 07

.961 .961

4.25 4.25

1.188 1.375

1.56 1.88

.961 .961

.500 .500

.875 .968

.812 1.063

2.562 3.00

.200 .188

.812 .812

2.00 2.00

1.75 1.875

.750 1.00

.218 .200

.266 .400

1/8 1/4

1.00 1.00

1/4 1/4

M A NIF OLDS M O D EL #

P-M C 1 P-M C 2

.415 .415

SERIES P-0 3 5 4-W A Y V ALV ES • 1/8 NPT Ports • Cv - .4 • C ycle rate - Up to 2 , 5 0 0 per minute • Standard locking manual overdrive

SIMPLE H O W -T O-ORDER INS TRU C TIO NS

PS ERIE S P

035 M O DEL 035

SS FUN C TIO N SS (Single Solenoid) D S (Double Solenoid) SP (Single Pilot) DP (Double Pilot) 3 S (3 PO S., DS, all ports blocked) 3P (3 POS., DP, all ports blocked)

115/60 V OLT A GE 6 VDC 12 VDC 24 VDC

MANIFOLDS: A vailable from 2 to 1 0 stations Part # 2 1 9 0 4 - (# of stations) BLOCKING PLATE: To block off manifold station Part # 21908 INTERFACE PLATE: For mounting a P-0 3 5 to a P-0 7 0 manifold - Part # 2 1 9 1 0 C O N NE C T O RS : Part # 2 1 8 7 6 : Standard C onnector Part # 2 1 8 7 8 : Standard C onnector w ith pre-w ired 3 ft. leads Part # 2 1 9 0 5 - ( ): Lighted C onnector (V oltage Part # 2 1 9 0 6 - ( ): Lighted C onnector (V oltage) w ith pre-w ired 3 ft. leads Part # 2 2 0 7 6 : Standard C onnector w ith pre-w ired 6 ft. leads)

24/60 115/60 230/60

HW OPTIONS H W - Hard W ire C oil Leads F A - F actory A ssembly of M anifolds XP - External Pilot Supply Port

LO W W A TT A GE SOLENOID: C onsult factory S UR G E S UPPRES S O RS : C onsult factory USE F OLLO W IN G V OLT A GE C O DES: For lighted connectors 6 V DC - 01 12 V DC - 02 24 V DC - 03 24/60 - 05 115/60 - 06 230/60 - 07

SERIES P-0 7 0 / P-1 4 0 4-W A Y V ALVES GENER A L IN F O RM A TI O N : • • • • •

High flo w Multi-Purpose Design Use as a 3 W ay by plugging one port In line design - or mount on manifold Single or double solenoid or pilot T w o or three position models available

• P-0 7 0: 1/4 ” Ports C v - .8 • P-1 4 0: 3/8” Ports C v - 1.5 • C ycle Rate - over 2 , 0 0 0 per minute • Standard non-locking manual override • W ide variety of popular options

P-0 7 0 Hand Lever V alve Part # P-0 7 0-HL The P-0 7 0 is a v ailable in a Hand Le v er V ersion that is compact and versatile. The standard is a spring return model that may be converted to a detented model simply by turning t w o allen scre w s in the end cap.

SIMPLE H O W -T O-ORDER INS TRU C TIO NS

PS ERIE S P

070 M O DEL 070 140

115/60

FUN C TIO N SS (Single Solenoid) DS (Double Solenoid) SP (Single Pilot) DP (Double Pilot) 3 S (3 PO S., DS, all ports blocked) 3P (3 PO S., DP all ports blocked)

V OLT A GE 6 VDC 12 VDC 24 VDC

C onsult factory for other available combinations

MANIFOLDS: A vailable from 2 to 1 0 stations P-0 7 0: Part # 2 1 8 2 1 - (# of stations) P-1 4 0: Part # 2 1 9 0 7 - (# of stations) BLOCKING PLATE: To block off manifold station P-070: Part # 21822 P-140: Part # 21909

S UR G E S UPPRES S O RS : C onsult factory

24/60 115/60 230/60

HW OPTIONS H W - Hard W ire C oil Leads F A - F actory A ssembly of M anifolds XP - Ex ternal Pilot Supply Port LM - Locking M anual O verride N 4 - NEM A 4 O perator

C O NNEC T ORS : Part # 2 1 8 2 3 : Standard C onnector Part # 2 1 8 3 9 : Standard C onnector w ith pre-w ired 3 ft. leads Part # 2 1 8 2 4 - ( ): Lighted C onnector (V oltage) Part # 2 1 8 4 0 - ( ): Lighted C onnector (V oltage) w ith pre-w ired 3 ft. leads Part # 2 1 8 5 2 : 1/2 NPT C onduit C onnector Part # 2 1 8 4 1 - ( ): C onnector (V oltage) w ith molded 3 ft. leads Part # 2 1 8 4 2 - ( ): Lighted C onnector (V oltage) w ith molded 3 ft. leads Part # 2 2 0 7 8 : Standard C onnector w ith pre-w ired 6 ft. leads

USE F OLLO W IN G V OLT A GE C O DES:

For lighted connectors 6 V DC - 01 12 V DC - 02 24/60 - 05 115/60 - 06

24 V DC - 03 230/60 - 07

SERIES P - 4 W A Y V A LV ES

DIMENSIO NS M O D EL # P-035 P-070 P-140

4.58 5.16 6.01

6.88 7.80 8.77

.750 1.00 1.25

1.50 2.00 2.50

.594 .750 1.00

.325 .359 .435

1/8 NPT 1/4 NPT 3/8 NPT

2.77 3.14 3.99

3.26 3.75 4.73

#4 #6 #8

J1 10-32 1/8 1/8

M A NIF OLDS MODEL#

PART#

P-0 3 5 P-0 7 0 P-1 4 0

21904 21821 21907

2.50 2.50 3.00

1.25 1.25 1.50

.812 1.125 1.375

.938 1.062 1.344

.250 .250 .344

.390 .400 .461

2.688 #6 1.000 3.250 #8 1.250 4.062 #10 1.750

.781 .800 .922

.344 .500 .594

.656 .875 1.156

1/4 1/4 3/8

SERIES P - 4 W A Y V A LV ES Hardened mounting pins (2) are scre w ed into the valve body (5) until flush, and then the valve unit is inserted into the manifold block (4) after positioning the o-rings (1). By tightening the allen head scre w s (3), the valves are seated and connected to the manifold block. This unique method assures a leak proof assembly. W hen manifolds are purchased separately, each kit contains mounting pins, set scre w s and o-rings for the purchased number of stations.

M A NIF OLD A SSEMBLY : M anifolds can be purchased separately or v alv es can be assembled to them at the factory.

C O N NE C T O RS : In addition to the standard connectors and coils sho w n (see individual valve packages for part numbers), w e also offer custom configurations such as different length cords, lighted w afers, light adapters, green or red LED â&#x20AC;&#x2122;s, and a variety of others. C ontact your local A lkon distributor for more information.

ELE C TRI C A L C H A R A C TERIS TI C S V OLT A GE 6VDC 12VDC 24VDC 24/60 115/60 230/60

INRUSH ( A M PS)

H OLDING ( A M PS)

.240 .240 .108 .340 .070 .040

N O M IN A L PO W ER C ONSUMPTION

.240 .240 .108 .210 .044 .024

2.9W 2.9W 2.6W 3.8W 3.8W 3.8W

RESP O N SE M O D E L TIME T O TIME T O T Y P E E N ER G I Z E D E-E N ER G I Z E A .C. S OL. D. C . S OL. PIL O T

7 MS 1 0 MS 6 MS

1 8 MS 1 8 MS N/ A

REPL A C E M EN T C O ILS

P-035 - P-MC V OLT A GE 6 V DC 12 VDC 24 VDC 24/60 115/60 230/60

STANDARD

21874-01 21874-02 21874-03 21874-05 21874-06 21874-07

P-070/140 - P-FW

HARD WIRE

ST A ND ARD

21875-01 21875-02 21875-03 21875-05 21875-06 21875-07

21832-01 21832-02 21832-03 21832-05 21832-06 21832-07

HARD WIRE

21833-01 21833-02 21833-03 21833-05 21833-06 21833-07

P-MW STANDARD

22071-01 22071-02 22071-03 22071-05 22071-06 22071-07

HARD WIRE

22065-01 22065-02 22065-03 22065-05 22065-06 22065-07

SERIES PM 3-W A Y V A LV ES Normally Closed, 1 0/3 2 ” Ports, Toggle; Push Button; C am A ctuators, and a V ariety of Porting O ptions GENER A L IN F O RM A TI O N : M A T ERI A LS B O D Y : A nodized A luminum S T EM : A cetal SPRIN G : Stainless Steel BU T T O NS/T O G GLES: N ylon SE A LS: Buna-N O PER A T IN G PRES S URE 0 T O 1 2 5 P.S.I. Air O PER A TIN G TE M PER A T URE -20F To + 160F (-28C to + 71C) FUNC TION 3-W a y, Normally Closed FLO W RA TE A pproximately 1 0 S C F M at 100 P.S.I. A C T U A TIN G F ORCE 2 lbs. to 3 . 5 lbs. PORTING INLET : Bottom Port O U TLET : Port nearest inlet E X H A US T : Port nearest actuator

C am A c tua tor Part # PM-C A-1 A cetal roller on a nickel plated arm. Mounts to any push button (abov e) w ith 5/6 4 ” spacer - other t ypes are a v aila ble .

Right A ngle M ounting Bracket Part # PM-MB-1 Use to mount any PM Series V alv e. A lso available in a flat version.

V A LV E A C C ESS ORIES The dual exhaust and balanced design of the A lkon valve allo w s for the use of inexpensive exhaust metering valves. W hen scre w ed into the exhaust ports, they independently control the actuator speed in either or both directions. M etering valves have aluminum bodies and steel adjusting scre w s. Mufflers are used to silence the noise caused by exhausting air. Both standard mufflers and speed control mufflers are made of brass and sintered bronze.

M O DEL

DIMENSIO NS

No.

D E S C RIP T I O N

6661 7985 ER-5 0 40A01081 9516-1 9516-2 9516-3 9516-4 9516-6 9516-8 9564-1 9564-2 9564-3 9564-4 SCS-34 SCS-100

1/4 NPT M etering V alve 3/8 NPT M etering V alve 1/2 NPT M etering V alve # 1 0-3 2 Exhaust Breather 1/8 NPT Muffler 1/4 NPT Muffler 3/8 NPT Muffler 1/2 NPT Muffler 3/4 NPT Muffler 1 NPT Muffler 1/8 NPT Speed C ontrol Muffler 1/4 NPT Speed C ontrol Muffler 3/8 NPT Speed C ontrol Muffler 1/2 NPT Speed C ontrol Muffler 3/4 NPT Speed C ontrol Muffler 1 NPT Speed C ontrol Muffler

W t.

1/2 oz. 1 oz. 4 oz. 1/2 oz. 1 oz. 2 oz. 3 oz. 4 oz. 5 oz. 6 oz. 2 oz. 3 oz. 4 oz. 5 oz. 7 oz. 9 oz.

1/4 3/8 1/2 10-32 1/8 1/4 3/8 1/2 3/4 1 1/8 1/4 3/8 1/2 3/4 1

.562 .687 .875 .312 .437 .562 .687 .875 1.062 1.312 .562 .625 .687 .875 1.062 1.312

1.437 1.812 2.0 .40 1.125 1.375 1.500 1.875 2.250 2.875 1.375 1.562 1.875 2.250 2.375 2.500

2.000 2.187 2.813 3.312 -

Cv SERIES ISI F A C T O R PART No. 1.00 1.55 1.75 .20 .52 1.10 1.60 3.20 5.10 10.0 .59 .77 1.31 2.60 4.80 8.50

ER25 ER37 ER-5 - 0 40A01081 MF18M MF14M MF38M MF12M MF34M MF1 0 0M SCS-18 SCS-14 SCS-38 SCS-12 SCS-34 SCS-100

SERIES A V A LV ES Solenoid C ontrolled / Pilot O perated Reliably rapid response is inherent to the Series A valve’s design concept. The lo w friction operation, short spool travel and lo w mass spool all represent construction features that make fast response possible. Equally important, this fast response is repeatable. It does not fluctuate w hen degree of lubrication, operating pressure or internal valve back pressure vary. Fast, repeatable response translates into immediate benefits for the machine designer. No w , machine cycle rates can be increased to match the valve ’s instant response to control signals.

Horizontal and V ertical Solenoid O peration Solenoid/Pilot operators are available in either horizontal or vertical configurations to accommodate varying space limitations. The horizontal model is usually used for sub-base and cylinder mounting; the vertical for manifold mounting since it provides access to the manifolds side cylinder ports. Series A solenoid operators offer a w ide variety of voltages and frequencies; all coils are continuously rated, and continous cycle rates up to 3 0 0 CPM can be maintained. O ptions • Molded coils • Locking type manual override • T w o position detent (adds 5/8 ” to overall length) • 1/4 NPT threaded pilot exhaust adapter • External pilot supply

Model 7 9 0 0 , Single Horizont al Solenoid/ Pilot O perated

N O TE: Three position open or closed center valves are a v ailable as special assemblies. C onsult factory.

H o ri z o n t a l

V er t ic al

Model 7 9 8 0 , Double Horizont al Solenoid/ Pilot O perated

Model 8 0 6 0 , Single V ertical Solenoid/ Pilot O perated

Model 8 0 6 5 , Double V ertical Solenoid/ Pilot O perated

SERIES A V A LV ES Sprite V alv e A ctuator

Model A 7 9 0 2, S in gl e S ol e n oid Pilot O perated

SPRITE solenoid/pilot operators are available for single or double actuation applications in horizontal configurations. The SPRITE actuator offers lapped -spool reliability in both valve and operator, providing a maintenance-free product life measured in multi-millions of cycles currently unobtainable from standard pilot/solenoid operators. O ffered in a w ide variety of voltages and frequencies; all coils are rated for continuous or maintained signal service and continuous repeatable cycle rates in excess of 3 0 0 0 CPM are possible. Molded coils are standard and solenoid housings meet most JIC and NEM A IV criteria. Non-locking manual override is st andard. O ptions • T w o position detent (adds 5/8 ” to overall length) N O TE: Three position open or closed center valves are a v ailable as special assemblies. C onsult factory.

Model A 7 9 8 2, D ouble Solenoid Pilot O perated

A ir Pilo t

Model 7 9 8 4 Single Pilot O p era t e d

In applications w here electrical controls are not suitable, or w here they are hazardous, air pilot operated valves can be used. These valves can also be applied for special purpose circuitry such as sequencing or timing operations. Since the lo w friction characteristics of the body and spool assembly requires only . 5 0 psig to shift, vacuum can be considered as a signal source. A ir pilot operated valves, do ho w ever require external valves to supply the required signal pressure. O ptions • T w o position detent (adds 5/8 ” to overall length) N O TE: Three position open or closed center valv es are a vailable as special assemblies. C onsult factory.

Model 7 9 8 6 Double Pilot O p era t e d

SERIES A V A LV ES A ir Bleeder O perated Ble eder O pera t ed Both air pilot and bleeder operated valves can be applied w hen electrical control is impractical or hazardous. The bleeder can be used in place of the air pilot model w here limited space prohibits the external pilot pressure supply required by the external pilot control valves. Ble eder O pera tors # 6 0 0 0 , Plunger type bleeder operator is used w hen striking force is straight on. # 8 4 9 2 , Ball type bleeder operator has a hardened ball for cam actuation. O ptions â&#x20AC;˘ T w o position detent (adds 5/8 â&#x20AC;? to overall length) Model 7 9 1 9 A ir Bleeder O perated

Int egra t ed Po w er Package The integrated po w er package is a subbase assembly in w hich the Series A valve is assembled directly to any square head tie rod type air cylinder. Since only one air supply connection is required, assembly times can be greatly reduced. A C sub-bases include metering valves and muffler to keep the Integrated Po w er Package a neat, compact cylinder and valve combination. The A C valve increases the overall height of the cylinder by only 3 inches.

SERIES A V A LV ES M anual and M echanically O perated A vailable w ith either hand, foot or palm button actuators, manually operated Series A valves can be used directly as po w er valves to control air actuators or indirectly to operate larger pilot operated hydraulic or pneumatic valves. Hand or foot operated models are available w ith spring offset or w ith optional t w o position detent. Three position, spring centered or detented, open or closed center hand valves are available as special assemblies. C onsult factory. A ctuating force of palm button is only 2 lbs. M e chanic all y O pera t ed The mechanically operated Series A is a ball cam operated valve. It can be used as a po w er valve to control air actuators or to control larger pilot operated hydraulic or pneumatic v alv es. • Stroke: .2 5 0” • Shifting force: 3 . 8 5 lbs. minimum • A llo w able override: . 0 9 3 w ith 1 0 . 4 lb. maximum force • M aximum allo w able cam rise: 3 0 0 (including 1/3 2 override)

Model 7 9 8 7 Hand Lever O perated

Model 7 9 8 8 Foot Pedal O perated

Model 7 9 9 0 Palm Button O perated

Model 8 0 8 4 Ball C am O perated

M ultiple S t a tion M anif olds Series A valves may be manifold mounted in a flexible arrangement w hich allo w s the stacking of any number of valves in any combination of actuators. W ith multiple manifold assembly, only one inlet connection is required for the entire manifold assembly . The exhaust port on the manifold is also common to all valves in the assembly. Both inlet and exhaust ports are 1/2 NPT . C ylinder ports are available in either 1/4 or 3/8 NPT . A ll manifold bases are provided w ith side and bottom cylinder ports and are shipped w ith the bottom cylinder ports plugged unless other w ise specified.

SERIES A V A LV ES Solenoid / Pilot V alve Specifications • • • •

O perating Pressure (std.): 2 0 - 1 7 5 psig O perating Pressure (w ith optional external pilot supply: V acuum - 2 5 0 psig) M aximum allo w able cycle rate: 3 0 0 CPM (to 6 0 0 CPM under specified conditions) M aximum heat rise: 8 5 o C Ele c tric al C hara c t eristics

Response C harac t eristics

Siz e 1/4” S ub-b ase

3/8” S ub-b ase

M odel T ype Single Double Single Double

Sol. Sol. Sol. Sol.

Time to Shift in M illiSeconds*

Time to Fill 1 0 in 3 C h a m b er to 8 0 PSI

9 9 9 9

22 20 21 19

N ominal Po w er C o nsu m p tio n

D e-e n ergiz a tion Start to Unload to U n l o a d 20 PSI** 22 10 20 10

33 30 31 29

For models A 7 9 0 2 and A 7 9 8 2 refer to SPRITE II

V oltage

Inrush (M a)

H oldin g (M a)

6VDC 12VDC 24VDC 24/60 115/60 230/60

1250 261 130

1830 790 396 835 174 87

12 12 12 12 12 12

w atts w atts w atts w atts w atts w atts

G eneral S pe ci f ic a tions Flo w C harac t eristics A irline Preparation: The Series A valve may be used w ith dry or lubricated filtered air. Installation: V alve body to sub-base scre w s should be torqued no more than 2 4 in./lb. Flo w curv es sho w n are for the 1/4 ” sub-base mounted v alv es. For 3/8 ” sub-base, 1/4 ” or 3/8 ” manifold v alv es use the noted correction factors, (C F). * Represents time in milliseconds from solenoid actuation to first recorded pressure in chamber. A t cylinder port itself, solenoid pilot v alves required a ma ximum of 8 milliseconds. * * Represents time from first recorded pressure deca y in chamber to unloading do w n to 2 0 psig from 1 0 0 psig initial pressure.

C V V alves Mounting T ype 1/4 ” 3/8 ” 1/4 ” 3/8 ”

Sub-base Sub-base M anifold M anifold

CV V alve 1.41 1.49 1.52 1.57

How To Order Series A Valves A

S eries “ A ” Pneuma tic Directional Valve

7900 V alv e M odel (See Pages 1 0-1 3)

M ounting A M C

Sub-base Multiple-M anifold C ylinder

Notes: • V alv es as ordered above w ill be shipped assembled to sub-base or manifold called out. • If no base is required specif y option code LS in appropriate area of model number.

3/8 Size Sub-base 1/4 ” 3/8 ” Multiple 1/4 ” M anifold 3/8 ” 1/8 ” C y lind er 1/4 ” Mounted 3/8 ” V alves 1/2 ”

115/60 V ol t a g e (If A pplicable Specif y)

MC Options 2 Position Detent External Pilot Exhaust A dp. Molded C oil Less Sub-base Less C oil M anual O verride

• If coil voltage is not specified, std. 1 1 5/6 0 w ill be furnished. • C ylinder mount Subbase is furnished w ith 1 2 ” transfer tube as standard.

Code 2P XP EA MC LS LC MO

SPRITE V A LV ES 3 & 4 Way Air Valves That Bring a New Concept to A ir V alve Design The Sprite II is truly a unique miniature solenoid air valve. It brings a technology to pneumatic control that through the years has proven on-the-job reliability in the small electrical relay field. This proven technology of solenoid actuation, and A lkon’s time tested lapped spool valve elements combine as the basis of the exciting Sprite II valve. The Sprite II valve has been specifically designed to bring a higher level of reliability to pneumatic equipment, and at the same time a ne w level of versatility to system design. • Sub-base mounted. Same valve assembly may be used alone on its o w n sub-base or in compact multifunction manifolds. • Simple operation. • O perates w ith or w ithout line lubrication. • W orking pressures to 1 2 5 psi. • C ontinuous duty solenoids. • Integral locating pin for fool-proof valve alignment to sub-base or manifold. • Simple sub-base mounting from top or bottom.

A n Incredible Response Time and C ycle Rate A mazing as it seems, the Sprite II valve can be continuously cycled as fast as alternating current itself - thirty-six hundred times per minute. O f course, that’s far beyond practical cylinder speed, but it does make a point about the valves capabilities. Equally impressive is the response time - from closed to full open in just 6 . 0 milliseconds. That in itself is quite out of the ordinary.

Simple, W ear-free O peration The extraordinary performance of Sprite II valves is made possible by t w o major characteristics: 1 . Exceedingly simple operation that eliminated points of w ear or fatigue. 2 . A virtually frictionless precision matched body and spool assembly that requires only minimal force to shift. The solenoid operator itself consists of a lightly hinged mechanical operating arm (armature) that’s held in position by a lo w tension spring. W ith the armature in its spring held position, a second light spring holds the spool in its normal position. W hen the solenoid is energized, the current creates a magnetic effect on a protruding steel core, w hich in turn dra w s the armature to w ard it. W hen the solenoid is de-energized, spring force returns the pressure balanced spool to its original position. The mass of the Sprite II armature is negligible compared to conventional T-bar or poppet type. This lo w mass plus the small, highly efficient magnetic gap give the Sprite II its exceptional performance characteristics.

How To Order Sprite II Valves 2

Series “ 2 ”

V ALVE FUNCTION When SubWhen Manifold Base Mtd. Mtd.

Not Used 3-W ay; N. C . “30” “ 3 9 ” 3-W ay N. C . & N. O . 3-W ay; N. O . Multi-Function “40” 4-W ay 4-W ay

Note:

R2 Single Solenoid Spring Return “R2 ”

115/60 V OLT A GE 6VDC 12VDC 24VDC 12V/50-60 Hz 24V/50-60 Hz 115V/50-60 Hz 230V/50-60 Hz

45 MM 4S 4B 8S 8B

OPTIONS Multiple M anifold 1/4 ” Side Ported Sub-Base 1/4 ” Bottom Ported Sub-Base 1/8 ” Side Ported Sub-Base 1/8 ” Bottom Ported Sub-Base

• Non-Locking M anual O verrides - Standard • V alves and bases w ill be shipped separately unless “ Factory assembly ” is specified on the order.

SPRITE V A LV ES It Has Construction Extras, Too Sprite II is simply an outstanding valve package designed and constructed w ith a lot of attention to detail, like the spool w hich is precision machined to form extremely sharp land edges. This in turn gives the valve self-cleaning properties and reduces the stroke required for full flo w . Youâ&#x20AC;&#x2122;ll notice, too, that the spool and body are designed as a floating sub-assembly w ithin the valve â&#x20AC;&#x2122;s protective housing to keep exterior forces from disturbing its pre cision opera tion. The solenoid cover itself meets the latest industry standards - remove it and the solenoid comes w ith it, rendering the valve inoperative. C aptive assembly bolts eliminate the possibility of lost parts in disassembly. C omplete corrosion resistance w ith aluminum and plated steel internal parts. O ne hundred percent functional testing of every valve that leaves the factory.

S p e c i f i c a t io ns Sprite II is a direct solenoid operated spool valve, w ith a short stroke, and packless design, for 3 or 4 w ay applications. It may be continuously operated w ith or w ithout line lubrication, and mounted in any position. It is a sub-base mounted valve, meaning the same valve my be mounted to either individual sub-bases, or mounted to a multi-station manifold, from 2 to 1 2 stations, w ith any combination of 3 or 4 w ay operations. A ll solenoids are rated for continuous duty. Pressure Rating: *Response Time: C V Rating: Filtra tion: Lubric a tion:

1 2 5 PSI 6 . 0 Milliseconds 0.23 1 0 micron filter recommended Line lubrication optional, but not necessary

* A C C oils - D C C oils are some w hat slo w er, but response time may be improved by the use of a C ontrollable O vervoltage Supply.

S olenoid D a t a A ll solenoid coils are furnished w ith 2 4 inch lead w ire connections. C oils are varnished in conformance w ith MIL-V-1 7 3 . A ll voltages sho w n at right are furnished at no extra cost. For other voltages, consult factory. A C coils may be used for either 5 0 cycle or 6 0 cycle service.

Voltage 6 V DC 12VDC 24VDC 12V A C/50-60Hz 24V A C/50-60Hz 115V A C/50-60Hz 230V A C/50-60Hz

A mperage ( M illi- A mps) 460 230 115 1,600 800 800 400 160 80 80 40

Wattage 2.8 2.8 2.8 5.2 5.2 5.2 5.2

SPRITE V A LV ES Single Sub-base M ounting Bet w een the valve and the sub-base is a locating pin w hich assures accurate alignment of valve and sub-base. V alves are secured w ith t w o mounting scre w s. The mounting of this valve may be achieved by one of t w o methods: 1 . Sub-base may be bulkhead mounted using 1/4-2 0 threaded mounting holes on the bottom of the sub-base. 2 . The same holes are counter-bored from the top of the sub-base to accept # 8 scre w s for surface mounting. V alves and sub-bases may be ordered separately; ho w ever, factory assembly is available at a nominal charge.

CH ART A

CH ART B Sub Base Porting

Port Id en ti f ic a tion O peration

Inle t

E x haust

C y lind er

3-W ay Normally Closed

E x haust

Inle t

C y lind er

3-W a y Div erter

C y lind er

Inle t

3-W ay Normally O pen

4-W ay C ommon Exhaust

Inle t

E x haust

N. C . C y lind er

N. O . C y lind er

Base Model # 3-Way

4-Way

Description

231S

241S

Side Ported, 1/8 NPT

232S

242S

Side Ported 1/4 NPT

231B

241B

Bottom Ported 1/8 NPT

232B

242B

Bottom Ported 1/4 NPT

SPRITE V A LV ES M ultiple M ani f old M ounting Sprite II is also available for use in compact, multi-function manifolds that offer the adv antages of: â&#x20AC;˘ C ompact installation â&#x20AC;˘ Fe w er connections â&#x20AC;˘ F aster installation A dditionally, it is one of the fe w valves available in the industry today that permits the combining of 4-w ay, 3-w ay, normally open and normally closed functions into a single manifold assembly. Each manifold services up to t w elve valves w ith only one common inlet and one common exhaust port. The common inlet and exhaust ports are 3/8 inch NPT , and cylinder ports are 1/4 inch NPT . W hen used for manifold mounting, standard Sprite II valves are aligned directly to the manifold base w ith a positive locating pin, and connected w ith t w o mounting scre w s. M anifolds and valves are packaged separately unless specified. Factory assembly and pressure testing of manifold assemblies are available for nominal charge. O pen stations can be shut off w ith blanking kits. Versatility - manifolds any combination of 3-w a y or 4-w a y v alv es together Compactness - combines 2 to 1 2 different valves into a compact, multi-function manifold N O TE: Longer and special manifolds available - C onsult Factory Mounting Ease - uses only t w o easy-access bolts to mount individual v alv es to manifold Convenient Porting - manifold services all v alv es w ith one common inlet and one common exhaust port - all cylinder ports located in the same plane for easy piping, neater installation

M a ni f old D im e nsions M anifold M odel No.

No. O f Stations

V alv e Port D esignations B

V alv e M odel No. 230-R2

3 W ay N. C . Single Sol. Spring Ret.

Not Used

C yl. Port

239-R2

3 W ay N. O . Single Sol. Spring Ret.

C yl. Port

Not Used

240-R2

4 W ay Single Sol. Spring Ret.

N.C. C yl. Port

N. O . C yl. Port

20806-2

4.344

20806-3

5.906

1.562

20806-4

7.469

3.125

20806-5

9.031

4.688

20806-6

10.594

6.250

20806-7

12.156

7.813

20806-8

13.719

9.375

20806-9

15.281

10.937

20806-10

16.844

12.500

20806-11

18.406

14.063

20806-12

19.969

15.625

Description

Port D esign a tion 1 2

FLO W C O N TROLS A ngle Flo w C ontrols A ngle Flo w C ontrol valves are designed to provide accurate flo w control in a compact, labor saving package. Features like built in push-in fittings, pre-applied thread sealant, convenient s w ivel design and unique needle design all add up to a package that w ill save time, money and energy w hen accurate control is needed on pneumatic actuators.

DESIG N FE A T URES :

SPE C IFI C A TI O N S :

• C hoice of built in Series A Q push-in fittings or NPT F connections. • Pre-applied T eflon based thread sealant. • Recessed scre w driver adjustment or optional knurled aluminum knob. • C onvenient s w ivel feature for ease of tubing alignment. • 5 PSI cracking pressure.

• M aximum O perating Pressure: 1 5 0 PSI • T emperature Range: -10 o F to + 160 o F • Lo w 5 PSI cracking pressure • Use w ith polyethylene, nylon, or copper tubing, also w ith polyurethane 9 0 durometer and over.

C O N S T RU C T I O N :

OPTIO NS:

• • • • •

• • • •

Stem: Brass Body: A nodized A luminum Fitting: Brass Needle: Stainless Steel Seals: Buna-N

Electroless Nickel Plated Stem V iton Seals BSPT & M etric “ O D ” Tube C onnections Knurled A luminum Knob w ith Locknut

Flo-Set Control V alves Flo-Set flo w controls are an effective and accurate means of controlling the speed of pneumatic cylinders. They can easily be mounted inline any w here in your system. A controlled setting of the exhaust port of the cylinder allo w s a set back pressure to smoothly control piston velocity. They are recommended for all pneumatic applications to 1 5 0 PSI.

DESIG N FE A T URES : • Easily mounted for inline applications. • A nodized aluminum for corrosion protection. • Knurled sleeve for non-slip adjustment. • Precision fit so vibration w ill not change adjusted setting. • Excellent controlled flo w and high free flo w . • For sizes 1/4, 3/8, 1/2 and 3/4 NPT.

FLO W C O N TROLS In-Line Flo w Controls, Needle & Check V alves

The A lkon Series J Flo w C ontrol, Needle and C heck V alves offer substantially higher flo w than any other comparable valve in their size or pressure range. A lkon pioneered the t w o taper needle and the in-line flo w path designs to provide the highest flo w coupled w ith the most sensitive metering from full open to full closed.

DESIG N FE A T URES : A. A luminum control knob permits adjustment of flo w w ith valve under pressure. B. Locking set scre w on control knob. C. Brass retainer acts as a positive stop for needle travel. D. Buna-N seal standard (V iton seal available) onepiece back-up ring to prevent extrusion. E. Heat treated, ground and polished 4 1 6 stainless steel needle. F. O ne-piece, high tensile brass forged body. G. Four stage needle provides the most sensitive flo w metering from full closed to full open. H. Large unobstructed orifices. I. Stainless steel ball acts against a lapped seat to provide best sealing. J. The stainless steel cage acts as a spring support ball guide and ball stop. The spring is stainless steel w ire. K. In-line check valve has an orifice larger than the nominal pipe size. Lo w pressure differential, no chatter and lo w friction loss.

FE A TURES F OR DESIGN-IN Q U A LIT Y

OPTIONS

• Positiv e no-leak stem seal • Safe positive stop for needle travel • Precision calibrated dial to determine and allo w a return to required flo w settings • M aximum O perating Pressure: 3 , 0 0 0 PSI • 2 PSI check cracking pressure • O ne piece forged housing

• • • • •

N O T E: Patents 3,421,547 and 3,441,249

Nickel plating for service w ith corrosive media Friction O-Ring for micrometer adjustment V iton seals British standard parallel pipe threads Removable knob

FLO W C O N TROLS A ngle Flo w Controls, In-Line Flo w Controls, In-Line Needle & Check V alves, Flo-Set Flo w Controls A N GLE FLO W C O N TROL WIT H SERIES A Q T UBE C O N NE C TIO N PART NO.

T UBE O.D.

J A Q-5/32x2 J A Q-4x2 J A Q-4x4 J A Q-6x4 J A Q-6x6 J A Q-8x8

PIPE T HRE A D

5/32 1/4 1/4 3/8 3/8 1/2

1/8 1/8 1/4 1/4 3/8 1/2

NPT NPT NPT NPT NPT NPT

1.70 1.70 1.81 1.81 2.19 2.83

2.48 2.48 2.61 2.61 2.83 3.72

1.28 1.41 1.38 1.38 1.56 1.88

1.41 1.55 1.52 1.70 2.07 2.07

.75 .75 1.06 1.06 1.16 1.44

.63 .63 .75 .75 .88 1.13

9/16 9/16 5/8 5/8 7/8 1

1/2 1/2 1/2 1/2 1/2 1/2

.63 .75 .63 .75 .88 .75 .88 1.13 1.13

9/16 5/8 9/16 5/8 7/8 5/8 7/8 1 1

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

A N GLE FLO W C O N TROL WIT H FEM A LE PIPE T HRE A DS PART NO.

F E M A LE T HRE A D

JPT-2x2 JPT-2x4 JPT-4x2 JPT-4x4 JPT-4x6 JPT-6x4 JPT-6x6 JPT-6x8 JPT-8x8

1/8 1/8 1/4 1/4 1/4 3/8 3/8 3/8 1/2

M A LE T HRE A D

NPT NPT NPT NPT NPT NPT NPT NPT NPT

1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 1/2

NPT NPT NPT NPT NPT NPT NPT NPT NPT

1.70 1.81 1.70 1.81 2.19 1.81 2.19 2.83 2.83

2.48 2.61 2.48 2.61 2.83 2.61 2.83 3.72 3.72

1.28 1.18 1.41 1.38 1.50 1.39 1.56 1.75 1.88

C .75 1.06 .75 1.06 1.16 1.06 1.16 1.44 1.44

K N URLED A LU MIN U M K N O B: A dd “ K ” after first three letters of part number “ J A Q K ” or “ JPT K ” FLO W C O N TROL V A LV E M O DEL N O . BR A S S BODY

JF1 JF2 JF3 JF4 -

V A LV E DIMENSIO NS, IN C HES

NIC K EL PL A TED

PIPE SIZE NPT F

JF1N JF2N JF3N JF4N JF6N JF8N

1/8 1/4 3/8 1/2 3/4 1

1.468 .562 1.937 .687 2.312 .875 3.250 1.187 4.000 1.750 4.000 1.750

.913 1.232 1.545 2.117 2.625 2.625

1.803 2.000 2.531 3.218 3.906 3.906

.250 .687 .250 .687 .300 .937 .375 1.250 .375 1.250 .375 1.250

C V F A C T OR

G HEX SIZ E

C HE C K V ALVE O RIFIC E

3/32 3/32 3/32 3/32 3/32 3/32

.206 .281 .421 .515 .718 .718

N E E D LE N E E D LE V ALVE C HE C K A PPRO X . F ULL ORIFIC E V ALVE W EIG H T OPEN

.125 .187 .250 .375 .500 .500

.60 1.30 2.85 4.96 9.00 9.20

.30 .60 1.08 1.75 3.20 3.20

IN-LINE NEEDLE V A LV E V A LV E DIMENSIO NS, IN C HES

M O DEL N O . BR A S S BODY

JN1 JN2 JN3 JN4 -

NIC K EL PL A TED

JN1N JN2N JN3N JN4N JN6N JN8N

PIPE SIZE NPT F

1/8 1/4 3/8 1/2 3/4 1

1.468 .562 1.937 .687 2.312 .875 3.250 1.187 4.000 1.750 4.000 1.750

.913 1.232 1.545 2.117 2.625 2.625

1.803 2.000 2.531 3.218 3.906 3.906

.250 .687 .250 .687 .300 .937 .375 1.250 .375 1.250 .375 1.250

C V F A C T OR

G HEX SIZ E

ORIFIC E

3/32 3/32 3/32 3/32 3/32 3/32

.125 .187 .250 .375 .500 .500

N E E D LE F ULL OPEN

.30 .60 1.08 1.75 3.20 3.20

.19 .28 .54 1.75 2.32 2.20

FLO W C O N TROLS

IN-LINE C HE C K V A LV E M O DEL N O . BR A S S BODY JC1 JC2 JC3 JC4 -

NIC K EL PL A TED JC1N JC2N JC3N JC4N JC6N JC8N

PIPE SIZE NPF T

ORIFIC E

.562 .687 .875 1.187 1.750 1.750

.206 .281 .421 .515 .718 .718

1/8 1/4 3/8 1/2 3/4 1

1.468 1.937 2.312 3.250 4.000 4.000

C V F A C T OR .64 1.35 3.22 4.96 9.00 9.20

FLO-SET FLO W C O N TROL V A LV E M O D EL N U M BER

A NPT

B IN C H ES

C IN C H ES

D IN C H ES

FS14 FS38 FS12

1/4 3/8 1/2

2 2-29/32 3-13/32

50.8 73.8 86.5

1-1/16 1-3/8 1-11/32

27.0 34.9 42.9

1 1-1/16 1-3/8

25.4 27.0 34.9

FS34

3/4

4-9/32

108.7

2-1/8

28.6

1-3/4

44.5

M O D EL N U M BER

NPT SIZ E

C O N TROLLED FLO W 0 TO M A X. SCFM

FREE FLO W C O N TROL A D J. M A X . S C F M

FS14

1/4

30 39 54

43 62 79

1.1

FS38

3/8

71 100 130

79 114 149

2.8

FS12

1/2

140 194 247

147 206 259

5.2

FS34

3/4

242 340 432

285 395 523

9.2

S C HED ULE 4 0 PIPE S C F M

AIR PRESS. PSI

1/4 x 2 Nipple 81 114 174 3/8 x 4 Nipple 140 194 247 1/2 x 5 Nipple 214 302 390 3/4 x 6 Nipple 371 517 697

The standard cubic feet per minute (S C F M) that the flo w control valv es w ill pass exhaust to atmosphere is compared on the chart to the S C F M of air that w ill flo w through a similar size and length of standard schedule 4 0 pipe.

40 60 80 40 60 80 40 60 80 40 60 80

O M NI SERIES V A LV ES • • • •

OMNI OMNI OMNI OMNI

150 250 375 500

Today ’s industrial fluid po w er operations demand faster, more reliable po w er and control air valve systems. A lkon’s O mni Series valves meet these needs... A Broad Range of Applications makes the O mni Series best suited for the w idest variety of applications - automation and machine tool control, packaging machinery, robotics clamping, fixtures, cylinder controls, and most other pneumatic devices. Reaction Time is fast and reliable, and w ill speed your production capability. For example, it takes less than 1 6 milliseconds to shift the valve spool. Superior Performance is guaranteed. O mni Series valves are the fastest, lightest, most compact high-flo w ing valve packages in the industry. O n the basis of performance, O mni valves deliver more production per dollar spent. Flexibility is an outstanding feature of all O mni Series valves. A ir pilot or solenoid operated, base or manifold mounted, horizontal or vertical stacking or in-line mounting, O mni Series valves can be configured to your specific production or m aint enanc e require m ents. Stacking Feature is another O mni Series advantage. O mni series valves can be assembled into a variety of stacking arrangements to reduce piping requirements and increase mounting options. These stacks offer high-flo w performance in compact, space saving packages. Stacking models have been designed to reduce do w ntime and quick and easy valve add-ons, removals or other changes.

Omni Series valves are specifically engineered to withstand harsh f actory environments. O mni v alv es are precision-machined, light w eight, compact and corrosion resistant. They ’re simple and easy to maintain, designed for reliable performance and minimum d o w n t im e .

PA TENTED “ THIN LIP” SE A L & SPO OL FE A TURES: • T eflon loaded seals provide millions of trouble-free cycles • Unique w iping action eliminates contaminent build-up in bore • Reduces spool hang-up due to compressor or oil varnishing

DESIG N FE A T URES : • Patented T eflon loaded V iton “ Thin Lip Seal” • Minimum breakout friction • A nodized extruded aluminum • C ompact size • 2 and 3 position, 3 and 4 w ay • Highest flo w in industry • M any standard body styles • 5 0 standard primary operators • Proven performer in both lubricated and dry systems • A daptable for vacuum and lo w pressures • O perates on standard filtration • V ariety of mounting options • Simple to maintain

HOW IT WORKS (refer to spool illustration belo w) A. “Relaxed” no pressure on either side of seal. B. Pressure from right moves seal to left, expanding it against bore to sealed position. C. Force applied to left shifts spool... nominal sealing friction causes lip to flex like diaphram. Flexing action reduces breakdo w n friction. This spool can react quickly w ith very lo w force requirement.

O M NI SERIES V A LV ES EN GINEERIN G D A T A F OR A LL O M NI V A LV ES A V A IL A BILIT Y 2-W ay

3-W ay

4-W ay

Inlin e

Stacking

C ommon W ire W ay

Base M o u n tin g

Elect. T im ers

E x plos. Proo f

150

Pl u g 3-W ay

•

250

Pl u g 3-W ay

•

375

Pl u g 3-W ay

•

500

Pl u g 4-W ay

•

O PER A T O RS

FLOW 500

5.05.0 4.54.5 4.04.0 3.53.5 3.03.0 2.52.5

375

2.02.0 1.51.5

250

1.01.0 .5 .5

O PER A T O R REPL A C E M EN T • For air piloted valves, manual valves, and mechanically operated valves, furnish valve series and operator number only. • For solenoid operators, specify voltage as w ell. EX A MPLE: 3 7 5-3 7 1 2 0/6 0

150

150 250 375 500

= = = =

.6CV = 28 SCFM 1.2CV = 56 SCFM 2.3CV = 108 SCFM 5.0CV = 235 SCFM

1 SC FM @ 8 0 PSIG = .0 7 3 dm 3 /s

O M NI SERIES V A LV ES EN GINEERIN G D A T A F OR A LL O M NI V A LV ES EN GINEERIN G D A T A

M e di a

O MNI 1 5 0

O MNI 2 5 0

O MNI 3 7 5

O MNI 5 0 0

A ir and inert gasses

M a ximum O pera ting Pressure

1 5 0 PSI

Min. Pilot Pressure S ole n oid/ S ole n oid

2 0 PSI

1 5 PSI

Min. Pilot Pressure S ole n oid/ S prin g

4 5 PSI

4 0 PSI

4 5 PSI

Min. Pilot Pressure A ir/S pring

4 5 PSI

4 0 PSI

3 0 PSI

Min. Pilot Pressure A ir/ A ir

2 0 PSI

1 5 PSI

A v aila ble

Flo w Rate @ 8 0 PSI (S C F M)

108

235

M a x. T emperature

1 8 5oF

185 o F

For O ther T emps.

C onsult F actory

V acuum To Belo w Min. Pilot

Pre-lubricated at factory to operate on lubricated or non-lubricated systems.

S O LEN O ID SPE C IFI C A TI O N S O MNI 1 5 0 Standard V oltages

C urrent (A mps) In Rush

O MNI 2 5 0

O MNI 3 7 5

C urrent (A mps)

H oldin g

In Rush

H oldin g

In Rush

H oldin g

O MNI 5 0 0 C urrent (A mps) In Rush

1 1 0/5 0 Hz

.09

.04

.13

.08

.13

.08

.13

.08

1 2 0/6 0 Hz

.07

.03

.11

.07

.13

.08

.13

.08

2 1 5/5 0 Hz

.06

.04

.13

.08

.13

.08

2 4 0/6 0 Hz

.06

.03

.13

.08

.13

.08

2 4/6 0 Hz

.13

.08

.13

.08

.6 DIN = .87 .29 DIN = .43

.05

.13

.08

.13

.08

12VDC

.24

2 4/ V D C

.12

120VDC

• O ther A C and D C V oltages A vailable Upon Request • Explosion Proof Solenoids A vailable on Some Models • A ll Solenoids Designed to M eet or Exceed U.L. & C S A Requirements

H oldin g

O M NI SERIES V A LV ES EN GINEERIN G D A T A F OR A LL O M NI V A LV ES S OLEN OID H O USIN G CL A SSIFIC A TIO N C O N D UIT A N D GRO M MET H O USIN G S WIT H M OLDED C OILS MEET : • NEM A 1 G eneral Purpose = Indoors • NEM A 2 Dripproof = Indoors • NEM A 3 Driptight = Indoors • NEM A 4 * W atertight & Dusttight = Indoors & O utdoors • NEM A 6 * Submersible, W atertight, Dusttight & Sleet-Ice Resistant = Indoors & O utdoors * Specify “Potted Coil Option to meet NEM A 4 & 6.

E XPLO SIO N PRO O F H O USIN G S MEET : • NEM A 7 C , 7 D & C S A Class I = Groups C & D = Explosion Proof • NEM A 8 C , 8 D & C S A Class I = Groups C & D = Explosion Proof • NEM A 9E, 9 F, 9 G & C S A Class II = Groups E, F & G = Explosion Proof J.I. C . H O USIN G S MEET : * • NEM A 3R Rainproof & Sleet = (Ice) Resistant = O utdoors • NEM A 3 S Dusttight, Raintight, Sheet & Ice Proof = O utdoors • NEM A 4 W atertight & Dusttight = Indoors & O utdoors • NEM A 4 X W atertight, Dusttight & C orrosion Resistant = Indoors & O utdoors • NEM A 6 Submersible, W atertight & Dusttight = Indoors Sleet-Ice Resistant = Indoors & O utdoors • NEM A 1 2 Industrial Use = Dusttight & Driptight = Indoors • NEM A 1 3 Oiltight & Dusttight = Indoors * DIN operators meet IP • 6 5, for NEM A ratings please consult factory.

LUBRI C A T I O N A ll A lkon packed spool valves are pre-lubricated and w ill operate dry (w ith no additional lubrication), ho w ever a lubricated system w ill greatly extend the service life of any valve. O ptional lubricants for special services are available. The follo w ing oils are popular, easily obtainable fluids that are recommended for use w ith A lkon packed spool valves: Gulf Harmony 4 7 , Mobil D TE M edium, Shell T ellus 2 9 , T exaco Rondo B, Sohivis 4 7 , Molubaloy, and Sunnis 9 2 1 . M any other fluids are acceptable lubricants providing they do not contain detergents that w ill attack Buna N or V iton seals.

H O W THE SLEEVE A ND PLUNGER S OLEN OID AIR PILO T A SSEMBLY W ORKS The diagram at right sho w s ho w this assembly w orks. Pilot air for the solenoid pilot is supplied from main line air through internal valve passage “ A ”. W ith the solenoid in the de-energized position, the spring-loaded plunger seals against the air inlet “B”. W hen the solenoid is energized, the plunger moves back and its top seat seals against the exhaust outlet “E”. The top seat of the plunger is spring compensated against w ear to assure complete, lifetime sealing. W hen the plunger moves off inlet port “B” the pilot air passes through outlet “ C ” to act on the end of the spool “ D ” causing the spool to shift. W hen the solenoid is de-energized, the plunger returns back to its starting position, the pilot air exhausts out of the spool chamber through inlet “ C ”, past the plunger and out through outlet “E” to atmosphere.

O M NI SERIES V A LV ES EN GINEERIN G D A T A F OR A LL O M NI V A LV ES REPL A C E M EN T P A RT S SPO OL REPL A C E M EN T O MNI 1 5 0

O MNI 2 5 0

O MNI 3 7 5

O MNI 5 0 0

O perator #

3 W ay 2 Pos.

4 W ay 2 Pos.

3 W ay 2 Pos.

4 W ay 2 Pos.

4 W ay 3 Pos.

3 W ay 2 Pos.

4 W ay 2 Pos.

4 W ay 3 Pos

4 W ay 2 Pos.

4 W ay 3 Pos.

06 08 43

N/ A N/ A 90A20321

N/ A N/ A 90A20322

N/ A

90A20095

90A20106

N/ A

90A20349

90A20227

N/ A

90A20078

90A20075

N/ A

90A20304

90A20356

90A20228

N/ A

90A20078

90A20075

N/ A

15, 19

N/ A

90 A 20229

B90 A 20233 P90 A 20234 E90 A 20235

90 A 20112

90 A 20113

N/ A

15T, 19T

N/ A

B90 A 20185 P90 A 20186 E90 A 20187

N/ A

27, 30 31, 32

N/ A

90A20201

90A20127

N/ A

90 A 20225

A LL O T HERS

90A20290

90A20289

90A20325

A LU MIN U M

B90 A 20230 P90A20231 E90A20232

90A20078

A LU MIN U M

90A20226 PL A S TIC

34, 39

N/ A

90A20132

B90 A 20175 90 A 20301 B90 A 20297 E90A20176 D O UBLE OPER P90 A 20298 P90A20177 90A20300 E90 A 20299

PL A S TIC

SIN GLE OPER

90 A 20075

90A20116

90A20117

N/ A

C OIL/S OLEN OID REPL A C E M EN T OMNI 150 O perator #

C OIL

S OL

37 = 68 A C/D C

26A01056 110/50 26A01057 24/VDC 26A01058 12VDC

09A01064

33 = 67 A C/D C

26A01056 110/50 26A01057 24VDC 26A01058 12VDC

09A01065

26A01072

09A01065

O MNI 2 5 0

O MNI 3 7 5

O MNI 5 0 0

C OIL

SOL

C OIL

SOL

C OIL

3 3-3 7-3 8 6 4-6 5

26A01017

09A01001

26A01017

09A01001

26A01017

09A01001

4 2-6 6

26A01043

09A01039

26A01043

09A01039

26A01043

09A01039

6 0-6 1 6 2-6 3

26A01033

09A01023

26A01033

09A01023

26A01033

09A01023

6 7-6 8 8 2-8 6

26A01039

09A01038

26A01039

09A01038

26A01039

09A01038

60 AC DC

SPE CIF Y V OLT A GE

61 AC DC

SPE CIF Y V OLT A GE

26A01072

SOL

09A01064

O M NI 1 5 0 SERIES V A LV ES

Flo w Rating: . 6 C V (2 . 0 4 dm 3 /s)

ORDERIN G IN F ORM A TIO N

E - 150 - 02 -

- 011 - 37 - L - 1 V O LT A GES

1. 120/60 A C* 2. 12 V DC * 3. 24/60 A C* 4. 240/60 A C* 5. 24 VDC* * Denotes standard voltages - others on request

OPERATOR SUFFIX - OPTIONAL OPERATOR “A” (see listing) BODIES

First Digit C en t er Position

S e cond Digit Port Siz e

T hird Digit Body Style/ T ype

0 = None

1 = 1/8 NPT

1 = Inline, 4-W ay 2 = Stacking, 4-W ay Individual Exhaust 3 = Stacking, 4-W ay 5 = Stacking, 3-W ay 7 = Inline, 3-W ay

3 = 10-32/M5

N O TE: Inline 3-W ay bodies are field convertible to normally open or normally closed.

OPERATOR SUFFIX - OPTIONAL OPERATOR “B” (See Listing) SERIES (150) Use when ordering metric ports only O rdering Procedure f or O MNI 1 5 0 Series 1 . C ode: E - Use w hen ordering metric ports only 2 . Series: Identifies v alv e series 3 . O perator: B - secondary - returns spool O perator suffix if applicable 4 . Body: The body st yle selects t ype of mounting and port sizes 5 . O perator: A - primary operator O perator suffix if applicable 6 . V olts: Specif y dash number

V alve Stack O rd ering Pro c e dure A ll 1 5 0 Series v alv e stacks are assembled w ith tie rods at the factory at no additional charge. To order, first list the model and quantity of each v alv e required. Second, specif y the size of end plate assembly required (1/8 or 1/4 ports). C onsult the factory for other options. * N O TE: W hen using 3 3 or 3 7 operators in stacks, one spacer # 1 5 0-1 1 0 9 bet w een each valve is required.

OPER A T OR SUFFIX - OPTIO N A L Letter Code E G L R R Y

Description External A ir Green Palm Button Lighted C onnector Red, H D Spring Red Palm Button . 8 W att Sol., DIN

A v ailabilit y For unassigned operator # ’s 10, 43 33, 37, 67, 68 02, 04 10, 43 6 7 , 6 8 (D C O nly)

O PER A T O R 01 02 03 04 10 27 33* 37* 43 60 61 67 68

Blank End C ap (no spring) Spring Return A ir Pilot A ir Pilot - Spring O ffset Palm button panel mount spring return Plunger operator Solenoid w ith DIN connector & 1/2 ” conduit port Solenoid w ith DIN connector 1/2 ” conduit connector and manual ov erride Panel mount palm button push pull to operate detented (must be used w ith 0 1 operator) Solenoid w ith lead w ires Solenoid w ith lead w ires and manual override Solenoid w ith DIN connector Solenoid w ith DIN connector and manual ov erride

O M NI 1 5 0 SERIES V A LV ES 4- W ay / A ir Pilot

4- W a y / Solenoid

O perator

Pip e

Model#

A ir Pilot Spring Re turn

M5 1/8

150-02-031-03 150-02-011-03

Double A ir Pilo t

M5 1/8

150-03-031-03 150-03-011-03

O perator

Pip e

D ouble Solenoid w ith M anual O v errid e

3- W ay /Palm Button

Size

O perator

Size

150-68-031-68

1/8

150-68-011-68

Pip e

Palm Button S prin g Re t urn

Model#

Size

Model#

150-02-037-10

1/8

150-02-017-10

S chema tic

O p e r a t ors

O M NI 1 5 0 SERIES V A LV ES N e w “ Flip- O ut ” D esign The A lkon “ Flip-O ut” design is a special O M NI valve feature w hich makes valve changes, add-ons or removals quick and easy. Notched valve bodies and end plates permit “ Flip-O ut” valve replacement or stack rearrangement in seconds. Simply loosen top tie-rod, remove, and lift out valve.

END PL A TE A SSEMBLY F OR S T A C KIN G 150-V14

1/4

V ertical

150-H14-3

1/4

H oriz on t al

150-H14

1/4

H oriz on t al

150-V18

1/8

V ertical

150-H18-3

1/8

H oriz on t al

150-H18

1/8

H oriz on t al

Note: End Plate A ss’ y Furnished w ith 2 End Plates, 3 Tie Rods, A ll Nuts & O ’ Rings Required.

O M NI 2 5 0 SERIES V A LV ES

Flo w Rating: 1 . 2 C V (4 . 0 9 dm 3 /s)

ORDERIN G IN F ORM A TIO N

E - 250 - 02 -

- 011 - 37 - E - 1 V O LT A GES

1. 120/60 A C* 2. 12 V DC * 3. 24/60 A C* 4. 240/60 A C* 5. 24 V DC * * Denotes standard voltages - others on request.

OPERATOR SUFFIX - OPTIONAL OPERATOR “A” (see listing) B O D IE S

First Digit C en t er Position 0 = None B = Blocked E = Exhausted P = Pressurized

S e cond Digit Port Siz e 0 = 1/4 NPT 1 = 1/8 NPT 2 = 1/8 BSPP 5 = 1/4 BSPP

OPER A T OR SUFFIX - OPTIO N A L OPER A T OR “B” (See Listing) SERIES (2 5 0)

T hird Digit Body Style/ T ype 0 = Body Blank, 4-W ay 1 = Inline, 4-W ay 2 = Stacking, 4-W ay Ind’l e xhaust 3 = Stacking, 4-W ay 4 = Base mounted 7 = Inline, 3-W ay 9 = Stacking, 4-W ay C ommon w ire w a y mount

Use w hen ordering metric ports only O rdering Procedure f or O MNI 2 5 0 Series 1 . C ode: E - Use w hen ordering metric ports only 2 . Series: Identifies v alv e series 3 . O perator: B - secondary - returns spool O perator suffix if applicable 4 . Body: The body style selects type of mounting & port sizes 5 . O perator: A - primary operator O perator suffix if applicable 6 . V olts: Specify dash number 7 . For stacking valves refer to page 3 6 & 3 7 Note: A ir pilot or solenoid operators may be used w ith either 2 position or 3 position body styles

O PER A T O R 01 02 03 04 09 10 13 15 33 37 38 42 50

Blank End C ap Spring Return A ir Pilot A ir Pilot - Spring O ffset Palm button, push to operate Palm button panel mount spring return Lever, parallel, push to operate Lever, parallel, detented, push-pull to operate (must be used w ith 0 1 operator) Solenoid w ith 1/2 ” conduit connection Solenoid w ith 1/2 ” conduit connection & manual override Solenoid w ith 1/2 ” conduit connection & locking manual override Solenoid - explosion proof Solenoid Micro timer - O n delay, lighted, manual override (see catalog for ranges - add suffix)

OPER A T OR SUFFIX - OPTIO N A L Letter Code E F G H L R R V Y 51 52 53 59 60 61 64 65 67 68 82 83 86

Description Availability External A ir For unassigned operator # ’s Filtered & Potted Solenoid for NEM A 4 Solenoid 33, 37, 38, 64, 65 Green Palm Button 09, 10 Class H C oil, Viton Sleeve & Plunger 3 3, 3 7, 3 8, 6 4, 6 5 Lighted C onnector 6 7, 6 8, 8 2, 8 6 Red, H D Spring 02, 04 Red Palm Button 09, 10 Hi-T emp (Viton) Sleeve & Plunger O nly 33, 37, 38, 64, 65 . 8 W att Sol., DIN 6 7 , 6 8 (D C O nly)

Solenoid Micro timer - O ff delay, lighted, manual override (see catalog for ranges - add suffix) Solenoid Micro timer - Interval, lighted, manual override (see catalog for ranges - add suffix) Solenoid Micro timer - C ycle, lighted, manual override (see catalog for ranges - add suffix) Solenoid w ith lead w ires & locking manual override Solenoid grommet coil w ith lead w ires Solenoid grommet coil w ith lead w ires, manual override Solenoid w ith 1/2 ” conduit connection & external pilot supply Solenoid w ith 1/2 ” conduit connection, manual override, external pilot supply Solenoid w ith DIN connector Solenoid w ith DIN connector & manual override Solenoid w ith DIN connector, locking manual override A ir pilot w ith manual override Solenoid w ith DIN connector, manual override, external pilot supply

O M NI 2 5 0 SERIES V A LV ES A ir Pilot O perated The O M NI Series 3-W ay and 4-W ay valves can be air pilot operated w ith three types of assembly. 1 . D O UBLE AIR PILO T (N O V A LV E SPO OL SPRIN G) The valve spool is shifted by a momentary air pilot signal to either of the “ A ” or “B” Pilots. 2 . SIN GLE AIR PILO T , SPRIN G RET URN The valve spool is maintained in the normal rest position in the “B” end. A maintained air pressure signal at the “ A ” end greater than the spring force w ill shift the valve spool. 3 . D O UBLE AIR PIO T , SPRIN G O F FSET The valve spool is maintained in the normal rest position in the “B” end. A maintained air pressure signal at the “ A ” end greater than the spring force w ill shift the valve spool, providing no air pressure signal is on the “B” end. By controlling the pressure differential bet w een “ A ” and “B” a variety of applications are available. Basic V alve Model Numbers

A ir Pilot spring re turn Double air pilo t Double air pilot spring offset

Pipe Siz e

Number

1/8 NPT F

250-02-011-03

1/4 NPT F

250-02-001-03

1/8 NPT F

250-03-011-03

1/4 NPT F

250-03-001-03

1/8 NPT F

250-04-011-03

1/4 NPT F

250-04-001-03

Schematics

Double A ir Pilo t

Note: For 3-W a y body see page 4 5

0 3 A ir Pilot

Note: Bases ordered separately

O M NI 2 5 0 SERIES V A LV ES Solenoid A ir Pilot O perated The O MNI 2 5 0 3-W ay and 4-W ay Solenoid Air Pilot Operated Valves O f fer These Special Electrical Features: • • • • • • • • • •

Solenoid assembly so reliable it ’s guaranteed. A variety of standard A C or D C voltage options. Plug-in electrical connectors. Explosion proof operators. A ll coils molded epox y. Lo w w att coils available. Built to meet or exceed UL standards. C S A approved. Intrinsically safe operators available. Class H, hi-temp solenoids available.

4-W AY V ALVE

3-W A Y V ALVE BODY

4-W A Y V ALVE BA SE M OUNT

O M NI 2 5 0 SERIES V A LV ES Solenoid A ir Pilot O perated

Basic V alve Model Numbers

• Single solenoid spring return w ith micro timer • Single solenoid spring return w ith manual override, explosion proof. • Double solenoid momentary contact • Double solenoid momentary contact and manual override

Pipe Siz e

Number

1/8 NPT F

250-02-011-50

1/4 NPT F

250-02-001-50

1/8 NPT F

250-02-011-42

1/4 NPT F

250-02-001-42

1/8 NPT F

250-33-011-33

1/4 NPT F

250-33-001-33

1/8 NPT F

250-37-011-37

1/4 NPT F

250-37-001-37

Schematics

Standard solenoid operators available voltages - 6 V D C, 1 2 V D C, 2 4 V D C, 1 2 0/6 0 240/60, 24/60

C onduit C onnection

E x plosion Proof

Lead W ire C onnection

3 3 Solenoid

4 1 Explosion Proof Solenoid w / Locking O v erride

6 0 Solenoid w ith Lead W ires

3 7 Solenoid w / Non-Locking M anual O v erride 3 8 Solenoid W ith Locking M anual O v erride

4 2 Explosion Proof Solenoid W ith M anual O v erride

6 1 Solenoid W ith Lead W ires A nd M anual O v erride

Din C onnector

C ommon W ire w a y

6 7 Solenoid

6 7 C Solenoid

6 8 Solenoid W ith M anual O v erride

6 8 C Solenoid W ith M anual O v erride

8 2 Solenoid W ith Locking M anual O v erride

8 2 C Solenoid W ith Locking M anual O verride

6 4 Solenoid W ith Ex ternal Supply 6 5 Solenoid W ith M anual O v erride Ex ternal Supply

5 0 Micro timer-on delay w / manual o’ride & light 5 1 Micro timer-off dela y w / manual o’ride & light

5 2 Micro timer-interval w / manual o’ride & light 5 3 Micro timer-c y cle w / manual o’ride & light

4 2 Non-Locking O verride Push T ype - Sho w n W ith Explosion Proof

Locking O v erride Push and T urn Sho w n W ith Din C onne c tor

Note: 5 5 in..-lbs. nut torque

Ex ternal Pilot Supplied W ith Barbed Fitting. Sho w n W ith C onduit Housing

O M NI 2 5 0 SERIES V A LV ES M anuall y O pera t ed M any valve applications require hand actuation. The O M NI 2 5 0 Series 4-w ay offers a rugged compact versatile ans w er. They can be mounted in any position or through a panel or can be actuated w ith buttons or levers. 1 3 O perator 15 15T

Basic V alve Model Number Pipe Siz e

Number

Palm button spring re turn

1/8 NPT F

250-02-011-09

1/4 NPT F

250-02-001-09

Parallel le v er spring re turn

1/8 NPT F

250-02-011-13

1/4 NPT F

250-02-001-13

Schematics

0 9 O perator

1 3 O perator 15 15T

0 9 O perator 10

1 0 O perator

O M NI 2 5 0 SERIES V A LV ES Stacking and C ommon W ire w a y A rrangements The O M NI 2 5 0 Series valves can be assembled into a variety of stacking arrangements w hich greatly reduce piping requirements and increase mounting options. These stacks offer high flo w performance in compact, space saving packages w hich include: • 4-w ay, 5 ported stacks w ith common input and dual common exhaust or individual exhaust. • A vailable tapped 1/8 or 1/4 NPT F. • Horizontal or vertical mounting. • A vailable w ith common electrical w ire w ay. • 2 and 3 position. • Dual pressure available via blocking disc #32 A 01010. • C ommon External Pilot A vailable.

O rd ering In f orma tion : A ll 2 5 0 Series valve stacks are assembled w ith tie rods at the factory at no additional charge. To order, First, list the quantity and model of each type of valve required, (see page 3 1). Second, determine the number of 3/8 ” w ide spacers required bet w een each valve. W hen 0 3, 0 4, 6 0 Y, 6 1 Y, 6 2 Y, 6 3 Y, 6 7, 6 8 and 8 2 operators are used, spacers are not required. W hen 0 9 , 1 3 , 1 5 , 1 5 T , 3 3 , 3 7, 3 8 and 5 0, 5 1, 5 2, 5 3, 6 0, 6 1, 6 4 and 6 5 operators are used, allo w one spacer bet w een each valve, but not bet w een a valve and end plate. For 4 2 operators, use t w o spacers bet w een each valve but not bet w een a valve and end plate. For common electrical w ire w ay, spacers are not required. Third, specify the type of end plate assembly required (horizontal or vertical mounting and 1/8 or 1/4 NPT F ports). Fourth, for common w ire w ay stack, specify model enclosure. (see belo w)

Example

(2) 2 5 0 Series stack each consisting of: (4) 250-02-013-37 120/60 valve (3) 2 5 0-1 0 5 4 spacer plate (1) 2 5 0-1 3 3 3 horizontal end plate assy. 1/8 NPT F

(2) 2 5 0 Series stack each consisting of: (4) 250-02-019-68 C 120/60 valve (1) 2 5 0-1 3 3 4 spacer plate assy. (1) 2 5-1 1 3 1 single solenoid enclosure

Order Numbers for Common W ire w ay NEM A 4 Enclosure D e s c ri p t i o n * 2 thru 4 single solenoid enclosure * 2 thru 4 double solenoid enclosure 5 thru 6 single solenoid enclosure 5 thru 6 double solenoid enclosure 7 thru 1 0 single solenoid enclosure 7 thru 1 0 double solenoid enclosure 1 1 + valves, consult factory

Model 25-1131 25-1132 25-1133 25-1134 25-1135 25-1136

* W hen ordering a 2 v alv e stack, one e x tra spacer must be ordered - # 4 5 A 0 1 0 5 8 If any one v alv e in stack is double solenoid, you must order double solenoid enclosure.

Order Numbers for Common W ire w ay and Standard Stack End Plate A ssemblies D e s c ri p t i o n V ertical mount assembly (1/4 NPT F ports) Horizontal mount assembly (1/4 NPT F ports) Spacer Plate Horizontal mount assembly (1/8 NPT F ports) V ertical mount assembly (3/8 NPT F supply - 1/4 exhaust)

Model 250-1334 250-1333 250-1054 250-1334 250-1345

O M NI 2 5 0 SERIES V A LV ES S t a c king A rra ng e m e n ts

No. V alves 2 or 3 4 5 6 7 8 9 10

5.00 5.00 7.00 7.00 9.80 9.80 9.80 9.80

3.38 4.25 5.13 6.00 6.88 7.75 8.63 9.50

V alve Style 2 Pos. Single Solenoid Spring Re turn

5.86

2 Pos. Single Solenoid A ir Return

6.07

2 Pos. Double S ol e n oid

7.70

Note: Horizontal end plates may be attached w ith either the mounting feet on the port side or the side opposite. Unless other w ise specified, all common w ire w ay stacks hav e the mounting feet on the port side and all other stacks have the feet on the side opposite the ports. W hen ordering, if more than one model number v alv e is to be stacked, specify valve position by numbering valves from left to right w hile facing the â&#x20AC;&#x153;B endâ&#x20AC;? operators. If a v ertical mounting plate is used, number valv es starting from vertical plate.

E x a m pl e :

2 5 0 Stack C onsisting of: (2) 2 5 0-0 2-0 0 3-0 3 air pilot (1) 2 5 0-0 2-0 0 3-6 8 DIN connector (1) 2 5 0-0 2-0 1 3-6 0 Y Grommet (1) 2 5 0-0 2-0 0 3-0 3 air pilot (1) 250-01-003-15 lever (1) 2 5 0-0 2-0 1 3-3 7 conduit (1) 2 5 0-0 2-0 0 3-4 2 ex. proof (4) 2 5 0-1 0 5 4 spacer plate (1) 2 5 0-1 3 3 3 end plate assâ&#x20AC;&#x2122;y.

O M NI 2 5 0 SERIES V A LV ES Repla c emen t Parts S pool Repla c em en t

3 Position “B” 90 A 20230

3 Position “B” Lever 90A20233

3 Position “P” 90 A 20231

3 Position “P” Lever 90A20234

2 Position Palm Button 90A20227

2 Position Lever 90 A 20229

3 Position “E” 90 A 20232

3 Position “E” Lever 90 A 20235

2 Position Panel M T D. Palm Button 90 A 20228

2 Position 9 0 A 2 0 2 2 5 - A luminum Spool - M echanical O perators 9 0 A 2 0 2 2 6 - Plastic Spool - Solenoid and A ir O perators

C oil Repla c emen t D e s c ri p t i o n C oil w ith conduit housing, 7 w att, 3 3, 3 7, 3 8, 6 4, 6 5 operators C oil or Grommet C onnection, 7 w att, 5 9, 6 0, 6 1 operators C oil w ith DIN connector, 8 . 5 w att, 6 7, 6 8, 8 2, 6 7 C, 8 2 C operators C oil w ith explosion proof housing, 7 w att, 4 2, 6 6 operators

Model 26A01017 26A01033 26A01039 26A01043

W hen ordering coil, give part number and voltage. Standard voltages are: 1 2 0/6 0, 2 4 0/6 0, 6 V D C , 2 4 V D C . For other voltages, consult factory.

Torque Settings for C oil Hold Do w n Nuts are: 2 0-2 5 in-lbs. for C anned type operators 2 0-2 5 in-lbs. for DIN operators 5 5 in-lbs. for operators 4 2

O M NI 3 7 5 SERIES V A LV ES

Flo w Rating: 2 . 3 C V (7 . 8 8 dm 3 /s)

ORDERIN G IN F ORM A TIO N

E - 375 - 02 -

- 011 - 67 - L - 1 V O LT A GES

1. 120/60 A C* 2. 12 V DC * 3. 24/60 A C* 4. 240/60 A C* 5. 24 V DC * * Denotes standard voltages - others on request.

OPERATOR SUFFIX - OPTIONAL OPERATOR “A” (see listing) B O D IE S

First Digit C en t er Position 0 = None B = Blocked E = Exhausted P = Pressurized

S e cond Digit Port Siz e 0 = 1/4 NPT 5 = 1/4 BSPP 8 = 3/8 NPT 9 = 3/8 BSPP

OPER A T OR SUFFIX - OPTIO N A L OPER A T OR “B” (See Listing) SERIES (3 7 5)

Use w hen ordering metric ports only

OPER A T OR SUFFIX - OPTIO N A L Letter Code E F G H

O rdering Procedure f or O MNI 3 7 5 Series 1 . C ode: E - Use w hen ordering metric ports only 2 . Series: Identifies v alv e series 3 . O perator: B - secondary - returns spool O perator suffix if applicable 4 . Body: The O M NI 3 7 5 is a 2 or 3 position valve The body style selects type of mounting & port sizes (see page 4 8 for 3 position valves) 5 . O perator: A - primary operator O perator suffix if applicable 6 . Specify voltages or any other special conditions 7 . For stacking valves, refer to pages 4 9 & 5 0 8 . For manifold valves, refer to pages 5 1 & 5 2

L R R U W Y

Description Availability External A ir For unassigned operator # ’s Filtered & Potted Solenoid for NEM A 4 Solenoid 33, 37, 38, 64, 65 Green Palm Button 9 thru 1 2 , 1 3 , 4 3 Class H C oil, Viton Sleeve & Plunger 3 3, 3 7, 3 8, 6 4, 6 5 Lighted C onnector 6 7, 6 8, 8 2, 8 6 Red, H D Spring 02, 04 Red Palm Button 9 thru 1 2 , 1 4 , 4 3 Lo w Pilot Pressure A daptor (U-C up Piston) 2 . 5 W att DIN Solenoid 6 7, 6 8, 8 2 . 9 or . 8 W att Sol., DIN 6 7 , 6 8 , 8 2 (D C O nly)

O M NI 3 7 5 SERIES V A LV ES OPER A T OR N U M BER 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 17 19 27 30 31 32 33 34 37 38 39 42 43 44 45 50 51 52 53

54 55 59 60 61 62 63 64 65 66 67 68 69 70 71 72 81 82 83 86

Blank end cap Spring Re turn A ir Pilot A ir Pilot - Spring offset 7/8 ” diameter knob push to operate 7/8 ” diameter knob detented, (must be used w ith 0 1 operator) 7/8 ” diameter knob, panel mounted, push to operate 7/8 ” diameter knob, panel mounted, detented, (must be used w ith 0 1 or 0 3 operator) Palm button, push to operate Panel Mount Palm button spring return Palm button w ith guard, push to operate Palm button, panel mounted, push to operate Le v er, parallel, push to operate Palm button, detented, push-pull to operate (must be used w ith 0 1 operator) Lever, parallel, detented, push-pull to operate (must be used w ith 0 1 operator) Lever, perpendicular, push to operate (must be used w ith 0 2 operator) Lever, perpendicular, detented, push-pull to operate (must be used w ith 0 1 operator) Plunger opera tor Roller lev er, actuation left (reference supply port-right) (use w ith 0 2 operator) Roller lev er, actuation right (reference supply port-right) (use w ith 0 2 operator) Roller lever, 2-w ay actuation (use w ith 0 2 operator) Solenoid w ith 1/2 ” conduit ports Foot pedal (must use w ith 0 2R operator) Solenoid w ith 1/2 ” conduit connection and manual override Solenoid w ith 1/2 ” conduit connection and locking manual override Foot treadle, detented (must be used w ith 0 1 operator) Solenoid - explosion proof, conduit connection, manual override Panel mount palm button, push-pull to operate detented (must be used w ith 0 1 operator) Rotary knob select, detented (must be used w ith 0 2 operator) Key select, detented, (must be used w ith 0 2 operator) Solenoid Micro timer - O n delay, lighted, manual override (see catalog for ranges add suffix) Solenoid Micro timer - O ff delay, lighted, manual override (see catalog for ranges add suffix) Solenoid Micro timer - Interval, lighted, manual override (see catalog for ranges add suffix) Solenoid Micro timer - C ycle, lighted, manual override (see catalog for ranges add suffix) Solenoid w ith 3 pin brad-harrison connector Solenoid w ith 3 pin brad-harrison connector, manual override Solenoid w ith lead w ires and locking manual override Solenoid grommet coil w ith lead w ires Solenoid grommet coil w ith lead w ires, manual override Solenoid grommet coil w ith lead w ires and external pilot supply Solenoid grommet coil w ith lead w ires, manual override, external pilot supply Solenoid w ith 1/2 ” conduit connection and external pilot supply Solenoid w ith 1/2 ” conduit connection, manual override, external pilot supply Solenoid - Explosion proof, 1/2 ” conduit connection, manual override, external pilot supply Soleniod w ith DIN connector Soleniod w ith DIN connector and manual override A ir pilot w ith 3 supply ports A ir pilot w ith shuttle - auxiliary port plugged A ir pilot w ith spring offset - 3 pilot supply ports A ir pilot w ith shuttle and spring offset - auxilary outlet plugged A ir pilot w ith spool position indicator, manual override Solenoid w ith DIN connector, locking manual override A ir pilot, manual actuator Solenoid w ith DIN connector, manual override, external pilot supply

O M NI 3 7 5 SERIES V A LV ES 3-W A Y & 4-W A Y S OLEN OID AIR PILO T OPER A TED The O MNI 3 7 5 3-Way and 4-Way Solenoid Air Pilot Operated V alves O f fer These Special Electronic Features: • Solenoid assembly so reliable it ’s guaranteed. • A variety of of standard A C or D C voltage options. • Dual rated solenoids for 5 0/6 0 cycles. • Plug in electrical connectors. • Explosion proof operators. • Lo w w att coils available (. 9 w att). • A ll coils molded epox y - standard. • J.I. C . housing available. • Built to meet or exceed UL standards. • C .S. A . approved. • Electronic Micro-Timer for logic sequencing. • Intrinsically safe solenoid available. • Class H, hi-temp solenoid available.

3-W ay

O perator

4-W ay

O perator

Base M ount

O perator

O M NI 3 7 5 SERIES V A LV ES Basic V alve Model Numbers 3-W ay

D E S C RIP T I O N D ouble Solenoid M o m e n t ary C ontact w ith M anual O v erride Single Solenoid Spring Re turn w ith M anual O v errid e

PIPE SIZE 1/4 NPT F

N U M BER 375-37-007-37

3/8 NPT F

4-W ay S C HE M A T I C S

PIPE SIZE 1/4 NPT F

N U M BER 375-37-001-37

375-37-087-37

3/8 NPT F

375-37-081-37

1/4 NPT F

375-02-007-37

1/4 NPT F

375-02-001-37

3/8 NPT F

375-02-087-37

3/8 NPT F

375-02-081-37

SCHEMATICS

O ptional Solenoid O pera tors This Series of 4-w a y v alv es is a v ailable w ith base mounting w hich permits the removal or changing of a v alv e w ithout disturbing the piping. The 3 7 5 Series valv e is machined from e xtruded aluminum and a v ailable w ith 5 threaded ports in 1/4 , 3/8 or 1/2 NPT F. The v alv e body (0 0 4) has 5 unthreaded ports on the w ide part of the v alve w hich mate w ith the fiv e ports on the top of the base. The body is supplied w ith fiv e V iton oâ&#x20AC;&#x2122;rings and is assembled to the base. 33

S OLEN OID AIR PILO T C O N D UIT C O N NE C TIO N

S OLEN OID AIR PILO T WIT H M A N U A L O V ER RIDE A N D C O N D UIT C O N N E C TIO N

S OLEN OID AIR PILO T WIT H GRO M MET C O N N. A N D LO C KIN G M A N. O V ERRID E

68 60

S OLEN OID AIR PILO T WIT H GRO M MET C O N N.

S OLEN OID AIR PILO T WIT H LO C KIN G M A N U A L O V ERRID E

S OLEN OID AIR PILO T WIT H GRO M MET C O N N. A N D M A N U A L O V ERRIDE

S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N N E C TIO N

S OLEN OID E X T ERN A L AIR PILO T WIT H GRO M M E T C O N NE C TIO N

S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N NE C TIO N A N D M A N U A L O V ERRIDE

S OLEN OID E X T ERN A L AIR PILO T WIT H GRO M M E T C O N NE C TIO N A N D M A N U A L O V ERRIDE

67C

DIN C O N NE C T OR

68C

DIN C O N NE C T OR WIT H M A N U A L O V ERRIDE

DIN C O N NE C T OR WIT H M A N U A L O V ERRID E

82C

DIN C O N NE C T OR WIT H LO C KIN G M A N U A L O V ERRID E

DIN C O N NE C T OR WIT H LO C KIN G M A N U A L O V ERRIDE

86C

DIN C O N NE C T OR WIT H M A N U A L O V ERRIDE E X TERN A L PILO T SUPPLY

DIN C O N NE C T OR

DIN C O N NE C T OR WIT H M A N U A L O V ERRID E E X T ERN A L PILO T S UPPLY

D E S C RIP T I O N

PIPE SIZE

Single solenoid, spring return v alv e, base mounted, v alv e only Side Ported Base

Side & Bottom Ported Base 42

E X PLO SIO N PRO O F S OLEN OID

E XPLO SIO N PRO O F S OLEN OID WIT H E X TERN A L AIR SUPPLY

N U M BER 375-02-004-37

1/4 NPT F 3/8 NPT F

375-1401 375-1402

1/2 NPT F 1/4 NPT F

375-1405 375-1168

Note: V alves and bases must be ordered separately

N ORM A LLY CLO SED/N ORM A LLY OPEN V A LV ES Note: Unless other w ise specified, all 3 7 5 Series 3-w ay solenoid v alv es are supplied as Normally Closed and the # 3 port is the supply port. If a Normally O pen v alv e is required it must be specified and the # 1 port must be piped as the supply port. EX A MPLE: NO 375-02-007-33 120/60 A ll solenoid operators available in the follo w ing voltages: 120/60, 240/60, 24/60, 6 V DC, 12 V DC, 24 V DC, for other voltages, Class H, or lo w w att coils, consult factory.

S OLEN OID AIR PILO T J.I. C . NEM A 1 T HRO U G H 6 & 1 2

O M NI 3 7 5 SERIES V A LV ES 3-W ay & 4-W ay A ir Pilot O perated The Omni 3 7 5 Series 3-Way and 4-Way Valves can be Air Pilot Operated with three types of assembly: 1 . D O UBLE AIR PILO T (N O V A LV E SPO OL SPRIN G) The valve spool is shifted by a momentary air pilot signal to either of the “ A ” or “B” Pilots. 2 . SIN GLE AIR PILO T , SPRIN G RET URN The valve spool is maintained in the normal rest position by the spring in the “B” end. A maintained air pressure signal at the “ A ” end greater than the spring force w ill shift the valve spool. 3 . D O UBLE AIR PILO T , SPRIN G O F FSET The valve spool is maintained in the normal rest position by a spring in the “B” end. A maintained air pressure signal at the “ A ” end greater than the spring force w ill shift the valve spool, providing no air pressure signal is on the “B” end. By controlling the pressure differential bet w een “ A ” and “B”, a variety of applications are possible. 3-W ay

Base M ount

Single A ir Pilot

A ir Pilot

Double A ir Pilot

Single A ir Pilot

A ir Pilot

Double A ir Pilot

O M NI 3 7 5 SERIES V A LV ES Basic V alve Model Numbers D E S C RIP T I O N

Single A ir Pilot Spring Re turn

3-W ay PIPE SIZE

N U M BER

1/4 NPT F

4-Way S C HEM A TIC S

PIPE SIZE

N U M BER

375-02-007-03

1/4 NPT F

375-02-001-03

3/8 NPT F

375-02-087-03

3/8 NPT F

375-02-081-03

1/4 NPT F

375-03-007-03

1/4 NPT F

375-03-001-03

3/8 NPT F

375-03-087-03

3/8 NPT F

375-03-081-03

1/4 NPT F

375-04-007-03

1/4 NPT F

375-04-001-03

3/8 NPT F

375-04-087-03

3/8 NPT F

375-04-081-03

SCHEMATICS

Double A ir Pilot

Double A ir Pilot Spring Biased

0 1 Blank End C ap

This Series of 4-w ay valves is available w ith base mounting w hich permits the removal or changing of a valve w ithout disturbing the piping. The 3 7 5 Series base is machined from extruded aluminum and available w ith 5 threaded ports in 1/4 , 3/8 or 1/2 NPT F. The valve body (0 0 4) has 5 unthreaded ports on the w ide part of the valve w hich mate w ith the five ports on the top of the base. The body is supplied w ith five V iton oâ&#x20AC;&#x2122;rings and is assembled to the base.

0 2 Spring End C ap

D E S C RIP T I O N

PIPE SIZE

A ir pilot, spring return v alv e, base mounted, valv e only Side Ported Base 0 3 A ir Pilot

A ir Pilot w ith Spring O ffset

Side & Bottom Ported Base

N U M BER 375-02-004-03

1/4 NPT F

375-1401

3/8 NPT F

375-1402

1/2 NPT F

375-1405

1/4 NPT F

375-1168

Note: V alve and bases must be ordered separately

A ir Pilot 3 Ported

Shuttle w ith A uxilary O utlet Plugged

A ir Pilot 3 Ported Spring

Shuttle w ith A uxilary O utlet Plugged and Spring

A uto Pilot w ith Spool Position Indicator/M anual A ctuator

O M NI 3 7 5 SERIES V A LV ES 3-W ay & 4-W ay M anually O perated M any applications require hand and foot actuation. The O M NI 3 7 5 3-W ays and 4-W ays offer a rugged, compact, versatile ans w er. Mount them in any position. A vailable w ith levers, buttons, selectors or foot pedals w ith spring return or detent.

1 3 Lever

3-W ay

1 5 Lever

0 9 Palm Button

4-W ay

3-W ay

4-W ay

4 W ay

3 4 Pedal

3 9 Treadle Detented

O M NI 3 7 5 SERIES V A LV ES Basic V alve Model Numbers D E S C RIP T I O N

3-W ay PIPE SIZE

Palm Button Spring Re turn

Parallel Side Lever w ith Spring Re turn

Foot O perated Spring Re turn

N U M BER

4-Way S C HEM A TIC S

PIPE SIZE

N U M BER

1/4 NPT F

375-02-007-09

1/4 NPT F

375-02-001-09

3/8 NPT F

375-02-087-09

3/8 NPT F

375-02-081-09

1/4 NPT F

375-02-007-13

1/4 NPT F

375-02-001-13

3/8 NPT F

375-02-087-13

3/8 NPT F

375-02-081-13

1/4 NPT F

375-02-007-34

1/4 NPT F

375-02-001-34

3/8 NPT F

375-02-087-34

3/8 NPT F

375-02-081-34

0 5 Knob

Knob, Panel Mount

Panel Mounted Palm Button

0 6 Knob, D etented, Push-Pull

Knob, Panel Mount, D etented, Push-Pull

Push-Pull Palm Button D etented

SCHEMATICS

This Series of 4-w a y v alv es* is a v ailable w ith base mounting w hich permits the removal or changing of a v alv e w ithout disturbing the piping. The 3 7 5 Series base is machined from e x truded aluminum and a v ailable w ith 5 threaded ports in 1/4 , 3/8 or 1/2 NPT F. The v alv e body (0 0 4) has fiv e unthreaded ports on the w ide part of the valve w hich mate w ith five ports on the top of the base. The body is supplied w ith five V iton oâ&#x20AC;&#x2122;rings and is assembled to the base. D E S C RIP T I O N

1 1 Palm Button w ith G uard

PIPE SIZE

Le v er operated, spring return v alv e, base mounted, v alve only Side Ported Base

1 2 Palm Button w ith G uard for Panel Mounting

Side & Bottom Ported Base

N U M BER 375-02-004-17

1/4 NPT F

375-1401

3/8 NPT F

375-1402

1/2 NPT F

375-1405

1/4 NPT F

375-1168

Note: V alve and bases must be ordered separately. *Because of operator overhang, not all operators available for base mount.

1 7 Perpendicular Le v er 12

Perpendicular Side Le v er Detented Push-Pull

4 5 Ke y Select

4 4 Knob Select

Panel M ounted

O M NI 3 7 5 SERIES V A LV ES 3-W ay & 4-W ay M echanically O perated C A M OPER A TED: The compact O M NI 3 7 5 is available w ith roller lever or steel plunger and can be mounted in any position... 3 7 5 â&#x20AC;&#x2122;s can squeeze into tight places and deliver high flo w . ROLLER LE V ER A C T U A TIO N: 3 styles 1 . A ctuation right (roller lever moved to right operates valve) 2 . A ctuation left (roller lever moved to left operates valve) 3 . 2-w ay actuation (w hen moved either direction operates valve) The one-w ay model valve can be actuated in either direction w ithout damage, but only the designated direction w ill operate valve. See diagrams belo w for clarification. 30

Roller Lever

OPER A T ORS 30 31

A C T U A TES A C T U A TES

LE F T RIG H T

A C T U A TES

BOTH

N O TE: 8-9 LB. A C T U A TIO N F ORC E RE Q UIRED O N ROLLER

O rd ering In f orm a tion 3-W ay

D E S C RIP T I O N

Plunger

3-W ay PIPE SIZE

Parallel Roller Le v er A ctuating Left Spring Re turn

N U M BER

S C HEM A TIC S

1/4 NPT F

375-02-007-30

3/8 NPT F

375-02-087-30

1/4 NPT F

375-02-007-27

3/8 NPT F

375-02-087-27

Steel Plunger Spring Re turn

Roller Lever

O rd ering In f orm a tion 4-W ay

Plunger

D E S C RIP T I O N

4-W ay PIPE SIZE

N U M BER

Parallel Roller Le v er A ctuating Left Spring Re turn

1/4 NPT F

375-02-001-30

3/8 NPT F

375-02-081-30

Steel Plunger Spring Re turn

1/4 NPT F

375-02-001-27

3/8 NPT F

375-02-081-27

S C HEM A TIC S

O M NI 3 7 5 SERIES V A LV ES 3 Position V alves

D ouble Solenoid Spring C ent ered

Lev er O perated Spring C entered

AIR FLO W D A T A O M NI 3 7 5 , 3-position valves are designed and engineered to the same standards and ideals of the industry proven and accepted 2-position series. 3-position valves are simple in design, compact, rugged and high flo w ing. These v alv es offer the follo w ing features:

Port Siz e C v “E” spool M a x flo w SCFM @ 8 0 PSIG C v “B” spool M a x flo w SCFM @ 8 0 PSIG C v “P” spool M a x flo w SCFM @ 8 0 PSIG

1/4 NPTF

3/8 NPTF

1.4

1.5

1.4

1.5

1.7

“ E ” spool

“ B ” spool

“P” spool

ORDERIN G IN F ORM A TIO N F OR 3-PO SITIO N V A LV ES S eries

“B”

375

33T

O PER A T O RS : Blank end cap for lever detented Spring centering for levers Spring centering air pilot Spring centering parallel side or straight lever Detented parallel side or straight lever Spring centering perpendicular side or straight lever D etented perpendicular side Spring centering solenoid air pilot w / conduit connection Spring centering solenoid air pilot w / conduit conn. & man. o’ride Spring centering solenoid air pilot w / conduit conn. locking man. o’ride Spring centering explosion proof solenoid air pilot w / conduit conn. & man. o’ride Spring centering solenoid air pilot w / grommet connection Spring centering solenoid air pilot w / grommet conn. & man. o’ride Spring centering solenoid external air pilot w / grommet connection Spring centering solenoid external air pilot w / grommet connection & man. o’ride Spring centering solenoid external air pilot w / conduit connection Spring centering solenoid external air pilot w / conduit connection & man. o’ride Spring centering solenoid air pilot w / DIN connector Spring centering solenoid air pilot w / DIN connector & man. o’ride DIN connector, locking man. o’ride

01T__ 02T__ 03T__ 13T__ 15T__ 17T__ 19T__ 33T__ 37T__ 38T__ 42T__ 60T__ 61T__ 62T__ 63T__ 64T__ 65T__ 67T__ 68T__ 82T__

Body/Base

E0 1

“A”

V olts/Hertz

33T

120/60

B O D Y S T YLES 1/4 NPT F individual 4-w ay blocked center 1/4 NPT F individual 4-w ay exhausted center 1/4 NPT F individual 4-w ay pressurized center 3/8 NPT F individual 4-w ay blocked center 3/8 NPT F individual 4-w ay exhausted center 3/8 NPT F individual 4-w ay pressurized center 1/4 NPT F stacking 4-w a y blocked center 1/4 NPT F stacking 4-w a y e xhausted center 1/4 NPT F stacking 4-w a y pressurized center 3/8 NPT F stacking 4-w a y blocked center 3/8 NPT F stacking 4-w a y e xhausted center 3/8 NPT F stacking 4-w a y pressurized center M anifold body w / blocked center M anifold body w / pressurized center M anifold body w / exhausted center Base mtd. body w / blocked center Base mtd. body w / pressurized center Base mtd. body w / e xhausted center

B0 1__ E0 1__ P01__ B8 1__ E8 1__ P81__ B0 3__ E0 3__ P03__ B8 3__ E8 3__ P83__ B0 8__ E0 8__ P08__ B0 4__ E0 4__ P04__

Standard voltages: 1 2 0/6 0, 2 4 0/6 0, 2 4/6 0, 6 VDC, 12 VDC, 24/VDC. Dimensional Data: For spring centered models, add . 8 6 0 ” to comparable 2-position valve length. For detented models, add . 0 6 0 ” to comparable 2-position valve length.

O M NI 3 7 5 SERIES V A LV ES Stacking & C ommon W ire w ay Arrangements The O M NI 3 7 5 Series valves can be assembled into a variety of stacking arrangements w hich greatly reduce piping requirements and increases mounting options. These stacks offer high flo w performance in compact, space-saving packages w hich include: • 2 and 3 position. • Side or bottom porting - 1/4 or 3/8 NPT F • 4-w ay, 5 ported stacks w ith common or dual input. • C ommon or individual dual exhausts. • Horizontal or vertical mounting. • Grommet, conduit, or DIN connector for electrical operators. • NEM A 4 common w ire w ay closure. • Electronic timer.

O rd ering In f orm a tion A ll O M NI 3 7 5 Series valve stacks and common w ire w ay stacks are assembled w ith tie rods at the factory at no additional charge. The ordering procedure is very simple. First, list the quantity and model of each type of valve required. Second, determine the number of spacers required bet w een each valve. W hen air pilot or DIN operated valves are used, spacers are not required. W hen manually operated valves are used, allo w one spacer bet w een each valve, but not bet w een a valve and end plate. W hen solenoid operated valves are used (w ith or w ithout manual override) allo w one spacer bet w een each valve, but not bet w een a valve and end plate. For operators 4 2 , 6 6 , or 7 4 , consult factory. Third, specify the type of end plate assembly required (side or bottom ported, 1/4 or 3/8 NPT F, horizontal or vertical). Fourth, for common w ire w ay stacks, specify model enclosure. In most cases w here a 3-w ay valve function is required in a stack, a pipe plug is used to block one of the cylinder ports. Example for ordering t w o, 3 7 5 Series stacks w ith common w ire w ay: (2) 3 7 5 Series common w ire w ay stack consisting of: (4) 375-02-009-68 C 120/60 with lights (1) 3 7 5-1 2 3 0 side ported 1/4 NPT F end plate ass’ y. (1) 3 7-1 1 2 2 NEM A 4 enclosure Example for ordering t w o, 3 7 5 Series stacks: (2) 3 7 5 Series stack consisting of: (3) 375-37-003-37 120/60 (2) 375-02-003-37 120/60 (4) 3 7 5-1 2 4 0 Spacer Plates (1) 3 7 5-1 2 3 1 bottom ported 3/8 NPT F end plate ass’ y. N O TE: W hen ordering, if more than one model number valve is to be stacked specify valve position by numbering valves from left to right w hile facing the “B” end operators. If a vertical mounting plate is used, number valves starting from vertical plate.

O M NI 3 7 5 SERIES V A LV ES Order Numbers For C ommon W ire w ay NEM A 4 Enclosure D e s c ri p t i o n Model 2 valve, single solenoid enclosure 37-1200 2 thru 4 valves, double soleniod enclosure 37-1123 5 thru 6 valves, single solenoid enclosure 37-1124 5 thru 6 valves, double solenoid enclosure 37-1125 7 thru 9 valves, single solenoid enclosure 37-1127 7 thru 9 valves, double solenoid enclosure 37-1128 1 0 + valves, consult factory If any one valve in stack is double solenoid, you must order double solenoid enclosure

Order Number For C ommon W ire w ay & Standard Stack End Plate A ssemblies D e s c ri p t i o n V ertical mount assembly (w ith 3/8 NPT F ports) Horizontal mount assembly (specify 1/4 or 3/8 NPT F) side ported plates Horizontal mount assembly (specify 1/4 or 3/8 NPT F) bottom ported plates (For stacks only) Spacer plate (For stacks only)

Model 375-1213-3/8 375-1230 375-1231 375-1240

C ommon W ire w a y (NEMA 4)

Body O ptions 0 0 2 - 1/4 ” NPT F 0 8 2 - 3/8 ” NPT F

Individual Exhaust

C ommon Exhaust

0 0 3 - 1/4 ” NPT F 0 8 3 - 3/8 ” NPT F

3 7 5-1 2 4 0 Spacer Plate

End Plate A sse m blies

Side Ported 3 7 5-1 2 3 0 1/4” or 3/8” NPTF

Bottom Ported 3 7 5-1 2 3 1 1/4” or 3/8” NPTF (Not a v ailable w ith C ommon W ire w a y)

375-1213-3/8 V ertical Mount 3/8 ” NPT F

Note: End Plate A ssemblies consist of the follo w ing: 2 end plates, 3 tie-rods and all nuts and o’rings needed.

O M NI 3 7 5 SERIES V A LV ES M anifold Mounted V alv es The highly reliable standard O M NI 3 7 5 valve can also be manifold mounted. T his A lkon engineering adv ancement requires a minimum of piping w hile providing multiple mounting arrangements, compact rugged design and extremely high air flo w . Simple in design yet sophisticated in performance. The manifold mounted O M NI 3 7 5 offers these additional features: • C omplete range of solenoid connectors. • Solenoid, manual or air operators. • T apped 1/4 or 3/8 NPT F, machined from rugged and extruded anodized aluminum. • S C F M 1 0 3 @ 8 0 PSI • Cv of 2.2 • A ll piping arrangements in manifold. • Dual pressure manifolding. • Pin locators insure exact positioning of valves on manifold. • V alves can be easily and quickly added, removed or isolated for changing circuit requirements.

Each A lkon manifold is designed to accept t w o 4-w ay 5-ported O M NI valves. For a 3-w ay application, one of the cylinder ports in the manifold must be plugged. W here the manifold is to be mounted vertically, a base plate w ith a 3/8 NPT F supply port is available (see illustration). M ain air supply to manifold is piped directly to 3/8 NPT F end plates. Mounting holes in end plates offer added versatility.

IN C H

Single Solenoid, Spring Return

DIMENSION “A”

7.25

184.15

Double Solenoid, M omentary

9.40

338.76

A ir Pilot, Spring Return

6.00

152.4

Double A ir Pilot, Momentary

6.00

152.4

DIMENSION “B” T w o Station

3.90

99.1

Three Station

6.40

162.6

Four Station

6.40

162.6

NOTE: For more than four stations add 2 . 5 inches for each t w o station manifold. DIMENSION “C” Solenoid O perated w / C onduit

C onne c tion

4.70

119.4

A ir Pilot

4.44

112.8

O M NI 3 7 5 SERIES V A LV ES M anifold V alv es Ordering Information To order an even number of valves, specify the required number of manifolds and valves. For odd number of valves order a valve blank for one of the manifold stations, or an extra valve for emergency requirements.

Order Numbers For Manifold Only D e s c ri p t i o n

Model

T w o station manifold 1/4 NPT F ports, 1/8 NPT F pilot ports (for pilot application) complete w ith o’rings and tie bolts and tie do w n clamps........................................................................ 375-1164 T w o station manifold 3/8 NPT F ports, 1/8 NPT F pilot ports (for pilot application) complete w ith o’rings and tie bolts and tie do w n clamps........................................................................ 375-1166 Right end plate (facing “B” end of manifold) complete w ith o’rings and he x head bolts 3/8 NPT F............ 375-1199 Left end plate (facing “B” end of manifold) complete w ith he x lock nuts, no o’rings* 3/8 NPT F................ 375-1200 Base Plate for vertical mounting of manifold 3/8 NPT F supply port. C omplete w ith lock nuts and o’rings. (For other end of manifold use right end plate.)................................................... 375-1300 Tie-Down Clamp.................................................................................................................................................... 375-1035 Manifold with Dual Pressure 3/8 NPTF ports...................................................................................................... 375-1203 T w o Station Manifold, 3/8 NPT F ports, complete, for use w ith 4-2 operators................................................. 375-1591

Ordering Sequence For Manifold And Valves Q ty. 1

D e s c ri p t i o n 3 7 5 Series M anifold assembly consisting of: (4) 3 7 5-1 1 6 4 manifold 1/4 NPT F (7) 375-02M-008-68M valves 120/60 (1) 3 7 5-0 0 0 V alve Blank (1) 3 7 5-1 1 9 9 Right end plate (1) 3 7 5-1 2 0 0 Left end plate N O TE: If specific v alv e locations are required, please specif y. Blocking discs a v ailable to facilitate dual pressure, # 3 2 A 0 1 0 3 2

Ordering Information For M anifold Mounted V alves Only S eries

“B”

375

02M

O PER A T O RS : Blank End C ap Spring Re turn A ir Pilot A ir Pilot Spring offset Le v er, parallel Le v er, parallel, detented Solenoid air pilot w ith conduit connection Solenoid air pilot w ith conduit connection and manual override Solenoid air pilot w ith conduit connection and locking manual override Solenoid w ith e xplosion-proof housing Micro timer-on delay w / manual override & light Micro timer-off dela y w / manual override & light Micro timer-interval w / manual override & light Micro timer-c y cle w / manual override & light

01 02 03M 04M 13 15

Body/Base

008

“A”

V olts/Hertz

33M

120/60

BODY 5 ported 4-w ay 008__ V alv e Blank 000__ (order as 3 7 5-0 0 0 for odd number valves)

O PER A T O RS : Solenoid air pilot w ith grommet conn. Solenoid air pilot w ith grommet conn. and manual override Solenoid external air pilot w ith grommet conn. (for lo w pressure or vacuum application) Solenoid external air pilot w ith grommet conn. & man. o’ride (for lo w pressure or vacuum application) Solenoid external air pilot w ith conduit conn. Solenoid external air pilot w ith conduit conn. and manual override Solenoid air pilot w / DIN Solenoid air pilot w / DIN connector and manual override A ir pilot w /spool position indicator/man. actuator

Specify V oltage and Hertz of Solenoids

33 37 38 42 50

60 61 62M 63M 64M 65M 67 68 81M

O M NI 3 7 5 SERIES V A LV ES A djustable Electronic Micro Timer - . 1 to 1 0 0 seconds Timer styles available: O n - delay O ff - delay Interv al C ycle - timer FEATURES: G e n eral D escrip tion • W ide range of operating voltages, 6-2 4 V D C , 12, 24 & 120 V A C • Timing circuit has typical temperature stability of .0 0 5 % per deg. C at 2 5 deg. C . • W ide range of adjustability, . 1 to 1 0 0 seconds in various versions. For longer timing functions consult factory. • Indicator lights available on all units. • Solid state timer guarantees 5 0 0 K Hz timing operation, no moving parts to w ear out giving millions of trouble-free cycles.

• O perating temperature range, -2 0 o to + 5 0 o C • Transient protection. • High impact fiber-reinforced poly-amide nylon enclosure. Immersion resistant adjusting scre w s indicate adjustment extremes w ith a “tick” and can not be over adjusted. The recessed adjusting scre w s minimize tampering and can be epoxied over after final adjustment is made. • 1 5 turn adjustability for time selection. • A ll timers are available w ith electrical override. Time Range: A = .1 - 5 seconds B = . 5 - 2 0 seconds C = . 5 - 4 0 seconds

ON DELA Y: 50 O perator Upon application of po w er to the input terminals, the time delay begins. A t the end of the preset time delay the coil becomes energized. Reset occurs w hen po w er is removed from the input terminals. OFF DELA Y: 51 O perator Po w er is applied to the timer at all times. Upon closure of the normally open trigger s w itch, coil becomes energized and timing begins. A t the end of the preset time delay, po w er is removed from the coil. Reset occurs w hen trigger s w itch is closed. IN TER V A L: 52 O perator Upon application of po w er, the coil is immediately energized and timing begins. A t the end of the selected time, po w er is removed from the coil. Reset occurs w hen po w er is removed from the input terminals.

ON P O W ER OFF ON C OIL OFF

ON P O W ER OFF ON S WIT C H OFF ON C OIL OFF ON P O W ER OFF ON C OIL OFF

C Y CLE TIMER: 53 O perator Upon application of po w er to the input terminals, O F F cycle is initiated. A t the end of the preset off time, coil is energized and O N cycle begins. A t the end of the preset on time, po w er is removed and a ne w cycle begins. C ycling continues until po w er is remov ed from input terminals.

ON P O W ER OFF ON C OIL OFF

O M NI 3 7 5 SERIES V A LV ES Repla c emen t Parts O perator No.

Spool Replacement*

* M aterial: A luminum is standard. D erlin a v ailable on some operators. C onsult factory.

C oil Repla c emen t D e s c ri p t i o n C oil w ith conduit housing 3 3, 3 7, 3 8, 6 4, 6 5 operators, 7 w att C oil w ith grommet housing 5 9, 6 0, 6 1, 6 2, 6 3 operators, 7 w att

M olded 26A01017

Torque Settings for C oil Hold Do w n Nuts Are: 2 0-2 5 in-lbs. for C anned type operators 2 0-2 5 in-lbs. for DIN operators 5 5 in-lbs. for operators 4 2

26A01033

C oil only for J.I. C . housing 7 4 operator

26A01000

C oil for explosion proof housing 4 2, 6 6 operators, 7 w att

26A01043

C oil for DIN connector, 8 . 5 w att

26A01039

W hen ordering coil, give part no. and voltage. Standard voltages are; 1 2 0/6 0, 2 4 0/6 0, 2 4/6 0, 6 V D C, 1 2 V D C, 2 4 V D C. For other voltages consult factory.

O M NI 5 0 0 SERIES V A LV ES

Flo w Rating: 5.0 C V (1 7.1 5 dm 3 /s)

ORDERIN G IN F ORM A TIO N

E - 500 - 02 -

- 041 - 37 - L - 1 V O LT A GES

1. 120/60 A C* 2. 12 V DC * 3. 24/60 A C* 4. 240/60 A C* 5. 24 V DC * * Denotes standard voltages - others on request.

OPERATOR SUFFIX - OPTIONAL OPERATOR “A” (see listing) B O D IE S

First Digit C en t er Position 0 = None B = Blocked E = Exhausted P = Pressurized

S e cond Digit Port Siz e 4 = 1/2 NPT 6 = 3/4 NPT

T hird Digit Body Style/ T ype 0 = Body Blank, 4-W ay 1 = Inline, 4-W ay 3 = Stacking, 4-W ay 9 = Stacking, 4-W ay C ommon w ire w a y mount

OPER A T OR SUFFIX - OPTIO N A L OPER A T OR “B” (See Listing) SERIES (5 0 0) Use w hen ordering metric ports only O rdering Procedure f or O MNI 5 0 0 Series 1 . C ode: E - Use w hen ordering metric ports only 2 . Series: Identifies v alv e series 3 . “B” O perator: Secondary operator - returns spool O perator suffix if applicable 4 . Body Style: O M NI 5 0 0 is a 2 or 3 position valve. The body style selects type of mounting & port sizes 5 . “ A ” O perator: Primary operator mov es spool a w ay from start position. O perator suffix if applicable 6 . Specify voltage from chart

OPER A T OR SUFFIX - OPTIO N A L Letter Code E F H L R

Description Availability External A ir For unassigned operator # ’s Filtered & Potted Solenoid for NEM A 4 Solenoid 33, 37, 38, 64, 65 Class H C oil, Viton Sleeve & Plunger 3 3, 3 7, 3 8, 6 4, 6 5 Lighted C onnector 3 3, 3 7, 6 7, 6 8, 8 2, 8 6 Red, H D Spring 02, 04

O PER A T O R 02 03 33 37 38 42 50 51 52 53

Spring Return A ir Pilot Solenoid w ith 1/2 ” conduit connection Solenoid w ith 1/2 ” conduit connection & manual override Solenoid w ith 1/2 ” conduit connection & locking manual override Solenoid - explosion proof, conduit connection, manual override Solenoid Micro timer - O n delay, lighted, manual override (see catalog for ranges - add suffix) Solenoid Micro timer - O ff delay, lighted, manual override (see catalog for ranges - add suffix) Solenoid Micro timer - Interval, lighted, manual override (see catalog for ranges - add suffix) Solenoid Micro timer - C ycle, lighted, manual override (see catalog for ranges - add suffix)

60 61 62 63 64 65 66 67 68 82 86

Solenoid grommet coil w ith lead w ires Solenoid grommet coil w ith lead w ires, manual override Solenoid grommet coil w ith lead w ires and external pilot supply Solenoid grommet coil w ith lead w ires, manual override, external pilot supply Solenoid w ith 1/2 ” conduit connection & external pilot supply Solenoid w ith 1/2 ” conduit connection, manual override, external pilot supply Solenoid - Explosion proof, 1/2 ” conduit connection, manual override, external pilot supply Solenoid w ith DIN connector Solenoid w ith DIN connector & manual override Solenoid w ith DIN connector, locking manual override Solenoid w ith DIN connector, manual override, external pilot supply

O M NI 5 0 0 SERIES V A LV ES The O M NI 5 0 0 O ffers These Special Features: • Up to 5.0 C v flo w . • A ll coils molded epox y - standard. • Dual rated solenoids for 5 0/6 0 cycles. • A variety of standard A C or D C voltage options. • Plug-in electrical connectors. • Explosion proof operators. • Electronic Micro Timers. • Built to equal or exceed US & C S A standards. • For lubed or non-lubed applications. • Class H Hi-T emp solenoid available.

End C aps (In-Line)

S C HE M A T I C

Single Solenoid / Spring Return

End C aps (Stacking)

O pera tors Solenoid for stacking of in-line v alv e end caps

S OLEN OID AIR PILO T C O N D UIT C O N NE C TIO N

S OLEN OID AIR PILO T WIT H M A N U A L O V ERRIDE

S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N N E C TIO N

S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N NE C TIO N A N D M A N U A L O V ERRIDE

S OLEN OID AIR PILO T M A N U A L O V ERRIDE

S OLEN OID AIR PILO T WIT H GRO M MET C O N N E C TIO N S OLEN OID AIR PILO T WIT H GRO M MET C O N NE C TIO N A N D M A N U A L O V ERRIDE

S OLEN OID E X T ERN A L AIR PILO T WIT H C O N D UIT C O N N E C TIO N

S OLEN OID E X T ERN A L AIR PILO T WIT H GRO M M E T C O N NE C TIO N A N D M A N U A L O V ERRIDE

DIN C O N NE C T OR

67C

DIN C O N NE C T OR

DIN C O N NE C T OR WIT H M A N U A L O V ERRID E

68C

DIN C O N NE C T OR WIT H M A N U A L O V ERRID E

E X PLO SIO N PRO O F S O LE N OID

DIN WIT H LO C KIN G M A N U A L O V ERRIDE

82C

DIN WIT H LO C KIN G M A N U A L O V ERRIDE

E X PLO SIO N PRO O F S OLEN OID WIT H E X T ERN A L AIR SUPPLY

DIN C O N NE C T OR WIT H M A N U A L O V ERRIDE. E X T ERN A L PILO T S UPPLY

86C

DIN C O N NE C T OR WIT H M A N U A L O V ERRIDE. E X T ERN A L PILO T S UPPLY

O M NI 5 0 0 SERIES V A LV ES 1/2” Valve Bodies (Stacking) 5 . 0 C v

1/2” Valve Bodies (In-Line) 3 . 8 C v 3/4” Valve Bodies (In-Line) 5 . 0 C v

S T A C KIN G B O D Y IN-LINE B O D Y S t a c king O rder Information A ll O M NI series v alv e stacks and common w ire w ay stacks are assembled w ith tie rods at the factory at no additional charge. The ordering procedure is v ery simple. F irs t Second T hird

Fourth

Note:

S T A C KIN G T OP PL A TE

List the quantit y and model of each type of valve required. W hen using a 4 2 operator, only one spacer is required per valve. For common w ire w a y stacks, specif y model enclosure. In most cases w here a 3-w ay v alv e function is required in a stack, a pipe plug is used to block one of the cylinder ports. C allout stacking base plate assembly (vertical only) # 5 0 0-1 2 2 3.*

2 V alv e Stacks w ith common w ire w ay must ha ve 1 pc #45 A 01095 spacer.

Order Numbers for C ommon W ire w ay Enclosures D e s c ri p t i o n 2 valves, single solenoid enclosure 2 valves, double solenoid enclosure 3 and 4 valves, single solenoid enclosure 3 and 4 valves, double solenoid enclosure 5 valves, single solenoid enclosure 5 valves, double solenoid enclosure 6 through 8 valves, single solenoid enclosure 6 through 8 valves, double solenoid enclosure

S T A C KIN G B A SE PL A TE

Model 50-1192 50-1193 50-1194 50-1195 50-1196 50-1197 50-1198 50-1199

*Note: V ertical base assembly consists of base plate, top plate, bolts and o’rings.

S T A C KIN G SP A C ER

S T AINLESS S TEEL 3 1 6 SERIES PO W ER & C O N TROL AIR V A LV ES B O D Y D I M EN SI O N S

1/8 ” NPT F 4 W A Y 3/8 or 1/4 NPT F 3 W A Y

1/4 NPT F 4 W A Y 1/4 ” SH U T TLE

O PER A T O R DI M EN SI O N S

01, 02, 03

1 0, 4 3

1 3, 1 5

3 1 6 SHUTTLE V ALVE S V-2 5-SS

1/4 NPT F shuttle valve (piston type)

EN D PL A TES Number 316-1230

S P A C ER S Description Side ported end plate assembly consisting of t w o end plates, o’rings, tie rods, nuts.

Number 316-1240

Description Delrin spacer for valves w ith 3 8 , 4 1 , and other operators w hose w idth is greater than the valve body w idth. Includes o’rings.

S T AINLESS S TEEL 3 1 6 SERIES ORDERIN G IN F ORM A TIO N Series 3

O rd ering Pro c e dure for Stainless Series 3 1 6 1 . Series Designation 316 identifies 3 1 6 series stainless. 2. “B” O perator This is the secondary operator. The secondary operator returns the spool. 3 . Body St yle 1/8 ” body available in 4-w ay only, but can be plugged to make 3-w a y or 2- w a y. 4. “ A ” O perator This is the primary operator. The primary operator moves the spool a w ay from the start position. 5 . Specify voltages or any other special conditions.

“ B ” O p er 0

“ A ” O p er 3

V olts/ Hertz 1

V O LT A GES 01 02 03 09 10 13 15 28 38 41

43 OPTIO NS: a. Class H. coils. 82 b. Din connector w ith light available. c. Intrinsically Safe Solenoids available.

Body

Blank End C ap Spring End C ap A ir Pilot Palm Button Push Palm Button Panel M ounted Push Le v er Parallel Lever Detented Parallel Push-Pull Lo w Pilot O perator C onduit C onnection Locking M an. O ’ride E x plosion-Proof C onduit C onn., Locking M an. O ’ride, Stainless Steel Palm Button Detented Panel M ount Din C onnector & Locking M an. O ’ride

1. 120/60 A C* 2. 12 V DC * 3. 24/60 A C* 4. 240/60 A C* 5. 24 V DC * * Denotes standard voltages

013 011 001 007 003 087

1/8 NPT F ported stacking 4-w ay 1/8 NPT F ported (2 5 0 size) individual 4- w a y 1/4 NPT F ported (3 7 5 size) individual 4- w a y 1/4 NPT F ported individual 3- w a y 1/4 NPT F stacking 4-w ay 3/8 NPT F ported individual 3- w a y

S T AINLESS S TEEL 3 1 6 SERIES EN GINEERIN G & TE C H NIC A L D A T A M A T ERI A L 3 1 6 Series - M etal components are 3 1 6 stainless steel excluding standard solenoid operator. B O D Y S T YLE 1/8 NPT F ported - 2-w ay and 3-w ay bodies are 4-w ay bodies w ith plugged ports. 1/4 NPT F ported - 3-w ay bodies and 4-w ay bodies. 3/8 NPT F ported - 3-w ay bodies only. C O N FI G UR A T I O N S Solenoid, air, and manual actuators, In-line, and stacking bodies. LUBRI C A T I O N A ll valves are pre-lubricated and w ill operate dry (w ith no additional lubrication). Ho w ever, a lubricated system w ill greatly extend the service life of any valve. “ T HIN-LIP” SE A L & SPO OL • PT FE loaded V iton seals provide millions of troublefree cycles. • Minimal breakout friction. • Unique w iping action eliminates contaminate buildup in bore. • Reduces spool hang-up due to compressor or oil varnishing. • O perates effectively in lubricated or non-lubricated systems.

V A LVE OPER A TING SPECIFIC A TIO NS Media: A ir & G as Pressure Range : M ain Supply: 4 0 - 1 5 0 psig (standard) V acuum to 4 0 psig is available Sol. Pilot A ir: Mininum 4 0 psig to 1 5 0 psig and not less than the main air supply. For lo w er pilot pressure consult factory. Temperature Range: 0 o C to 8 5 o C 3 2 o F to 1 8 0 o F For other temperatures consult factory. FLO W D A T A Port

SCFM at 80 psi

1/8 NPT

1.1

3/8 & 1/4 NPT

2.2

104

Standard V olt a g es

Current (Amps) Inrush

Holding

120/60AC

.11

.07

110/50AC

.13

.08

240/60AC

.06

.03

215/50AC

.06

.04

24/60 A C

12VDC

.48

24VDC

.29

O ther A C and D C voltages available upon request.

Note: 1 2 0/6 0 Hz can be connected to 1 1 0/5 0 Hz. 2 4 0/6 0 Hz can be connected to 2 1 5/5 0 Hz. Molded epox y coils standard. E x plosion-proof solenoids a v ailable.

S OLEN OID H O USIN G CL A SSIFIC A TIO NS Conduit and Grommet Housings w ith Molded Coils M eet: NEM A 1 G eneral Purpose - Indoors NEM A 2 Dripproof - Indoors NEM A 3 Driptight - Indoors NEM A 4 * W atertight & Dusttight - Indoors & O utdoors NEM A 6 * Submersible, W atertight, Dusttight & Sleet-Ice Resistant - Indoors & O utdoors * Specif y “Potted” C oil O ption to meet NEM A 4 & 6

Explosion Proof Housings M eet : NEM A 7 C , 7 D & C S A Class I - Groups C & D- Explosion Proof NEM A 8 C , 8 D & C S A Class I - Groups C & D- Explosion Proof NEM A 9E, 9 F, 9 G & C S A Class II - Groups E, F & G- Explosion Proof J.I. C . NEM A NEM A NEM A NEM A

Housings & DIN Operators Meet: 3R Rainproof & Sleet-(Ice) Resistant - O utdoors 3 S Dusttight, Raintight, Sleet & Ice Proof - O utdoors 4* W atertight & Dusttight - Indoors & O utdoors 4 X* W atertight & Dustight & C orrosion Resistant Indoors & O utdoors NEM A 6 Submersible, W atertight & Dusttight - Indoors; Sleet & Ice Resistant - Indoors & O utdoors NEM A 1 2 Industrial Use - Dusttight & Driptight - Indoors NEM A 1 3 Oiltight & Dusttight - Indoors

* DIN operators meet IP • 6 5 , for NEM A ratings please specif y “ NEM A 4 ” option.

REPL A C EMEN T P A RT S SP O O L REPL A C E M EN T A ir & Solenoid

S OLEN OID D A T A

C O IL REPL A C E M EN T D e s c ri p t i o n S.S.

1/8 NPT F

Single & double pilot

90A20295

1/4 NPT F

Single & double pilot

90A20237

1/4 NPT F 3-w ay

Single & double pilot

90A20247

1/4 NPT F 3-w ay

Push palm button

90A20248

1/4 NPT F 3-w ay

Push palm button panel mtd.

90A20249

1/4 NPT F 3-w ay

Detented palm button panel mtd.

90A20250

1/4 NPT F 3-w ay

Lever palm button panel mtd.

90A20251

C oil w ith conduit housing 3 8 operators C oil w ith DIN connector 68, 82 C oil for e xplosion-proof housing 4 1 operators

Model 26A01017 26A01039 26A01043

W hen ordering coil give part no. and voltage. Standard voltages are; 1 2 0/6 0, 2 4 0/6 0, 6 V D C, 1 2 V D C, 2 4 V D C. For other voltages, consult factory.

O PER A T O R REPL A C E M EN T For all valves, furnish operator number only. Example: 3 1 6-3 8 operator 1 2 0/6 0

L O C-M A S T ER ® S A FET Y LO C K O U T & E X H A US T AIR V A LV ES M A N U A L & ELE C TRIC SIZES A V AILA BLE: 3/8, 1/2, 3/4, 1, 1 1/4, 2 & 2-1/2” NPTF

Operation- Loc-M aster (LM) Push handle in and one quarter turn to detent - inlet open to outlet, exhaust blocked. O ne quarter turn of operating stem from detent position allo w s valve to spring return, shutting off supply and simultaneously exhausts do w nstream air not trapped by some other system component

Operation- Q uick Loc-M aster (QLM) Q uick Loc-M aster w ith ball handle operates same as above (LM) except actuation and de-actuation take place in 4 5 o increments to allo w for even quicker shut off.

Operation- Slo w Loc-M aster (SLM) Slo w Loc-M aster is designed to allo w operator to control rate of air flo w w hen charging or exhausting a pneumatic system. Three full turns of knob are required to open valve fully and three full turns in opposite direction to close valve and exhaust do w nstream air. A fter system is charged, valve should al w ays be placed in full open position for best operation. Loc-M aster has long been industry ’s first choice in safety bleed valves; available in 3/8 , 1/2, 3/4, 1 & 1-1/4 NPTF sizes. A ll v alv es ha v e telescoping handle and provision for locking in off position only.

• 0 - 1 5 0 psig • 4 0 Micron Filtration • V iton Seals NPT 3/8 • 4 0 o to 1 8 0 o F 1/2 3/4 1 1-1/4

INST ALLA TION D A T A (in inches) M O D EL N U M BER LM37 LM50 LM75 LM100 LM125

QLM 37 QLM 50 QLM 75 SLM 75 QLM 100 SLM 100 QLM 125 SLM 125

P1 NPTF IN- O U T

P2 NPTF

3/8 1/2 3/4 1 1-1/4

1/4 1/4 1/2 1/2 1/2

2.08 2.08 2.72 2.72 2.72

Flow Data

S p e ci f i c a t io ns

4.16 4.16 5.43 5.43 5.43

1.37 1.37 2.12 2.12 2.12

S.C.F.M. A T M O S PH ERE C v @ 80 P.S.I.G. W EIG H T 4.2 5.3 11 14 14

191 242 495 647 647

1.60 1.60 2.39 2.39 2.39

5.75 5.75 6.90 6.90 6.90

6.00 6.00 6.90 6.90 6.90

2.125 2.125 2.719 2.719 2.719

2.625 2.625 2.686 2.686 2.686

1 lb. 8 oz. 1 lb. 8 oz. 2 lb. 2 lb. 2 lb.

I 1.312 1.312 1.343 1.343 1.343

J .15 .15 .18 .18 .18

MINI B A Z O O K A LO C-M A S TER® Mini Bazooka and Big Bazooka Loc-M aster valves are ported 1 , 1-1/4 , 1-1/2 , 2 and 2-1/2 NPT F to be used as system supply valves and in applications requiring high air flo w capacity. The valves are 3-w ay normally closed and operated by integral manual pilot valves. The pilot valves can be locked in the off position only.

O peration Push handle in and one quarter turn to detent port 1 open to port 2 , port 3 is blocked. O ne quarter turn of handle from detent allo w s valve to spring return shifting off port 1 and opening port 2 to port 3 exhaust do w nstream air (not trapped by some other system component).

BIG B A Z O O K A LO C-M A S TER®

S p e c i f i c a t io ns

M odel No.

Port Size NPT F 1 2 3

Max. SCFM @ 80 P.S.I.G.

• 3 0 - 1 5 0 psig • 4 0 Micron Filtration • V iton Seals • 4 0 o to 1 8 0 o F

MB045-31-10 MB045-31-12 MB045-31-15 BB045-31-15 BB045-31-20 BB045-31-25

1 1-1/4 1-1/2 1-1/2 2 2-1/2

24.2 34.2 34.2 44.0 51.0 51.0

1137 1612 1612 2071 2397 2397

1 1-1/4 1-1/2 1-1/2 2 2-1/2

1-1/2 1-1/2 1-1/2 1-1/2 2 2-1/2

“ ELE C TR O-L O C ” L O C-M A S T ER® The ne w est lockout valves from A lkon provides a manual lock out feature on 3-w ay solenoid valves. Both manual and solenoid pilot actuator must be operated for valve to open. Shutting off either manual or solenoid operator causes valve to shift to off position blocking inlet and exhausting do w nstream air. M anual actuator may be locked off to prevent v alv e operation. A vailable in port sizes 1/2, 3/4, 1, 1-1/4, 1-1/2, 2 and 2-1/2 NPT F.

3097-50 3097-75

3097-112 3097-200 3097-250

3097-100 3097-125 3097-150

M odel No. 3097-50 3097-75 3097-100 3097-125 3097-150 3097-112 3097-200 3097-250

S p e c i f i c a t io ns • 3 0 - 1 5 0 psig • 4 0 Micron Filtration • V iton Seals • 4 0 o to 1 8 0 o F

Port Size NPT F 1 2 3 1/2 3/4 1 1-1/4 1-1/2 1-1/2 2 2-1/2

1/2 3/4 1 1-1/4 1-1/2 1-1/2 2 2-1/2

1/2 3/4 1-1/2 1-1/2 1-1/2 2-1/2 2 2-1/2

Max. SCFM @ 80 P.S.I.G.

5.2 5.7 24.2 34.2 34.2 44.0 51.0 51.0

244 268 1137 1612 1612 2071 2397 2397

MINI B A Z O O K A MINI B A Z O O K A is a 3-W ay, 2-Position High Flo w A ir V alve - designed and built for tough industrial applications. W e call it “ Mini” because it ’s a smaller version of of the popular industry veteran, the BIG B A Z O O K A .

• HIGH FLOW RATE: over 3 4 C v • LOW BREAKOUT FRICTION: A lkon “ T hin Lip ” S e als virtually elimina t e breakout friction insuring rapid response... even at lo w pressure. • VERSATILITY: C an be piped to provide six different functions. Use MINI B A Z O O K A for 2-W ay, 3-W ay, selector and divertor applications. It can be externally piloted for vacuum or lo w pressure service. Porting options, operator options, and mounting options make MINI B A Z O O K A the most versatile valve of it ’s type.

DI M EN SI O N A L D A T A

S OLEN OID D A T A IN RUSH H O LDIN G

120/60 Hz . 2 5 amps . 1 1 amps

24VDC . 5 amps . 5 amps

AIR FLO W D A T A PORT SIZE 1 & 2 N O R M A LLY C LO SED Cv M A X FLO W SCFM @ 8 0 PSIG

1 NPTF

1-1/4 NPTF

IN T O OUT 24.2

OUT TO EX H A UST 24.2

IN T O OUT 34.3

OUT TO EX H A UST 33.0

1139

1610

1549

1-1/2 NPTF IN T O OUT TO OUT E X H A US T 34.3 33.0 1610

1549

REP A IR P A RT S S O LEN O ID PILO T C omplete Solenoid Pilot A ssy. - Non Locking

91A20085

Solenoid A ssy.

09A01033

C oil

26A01000

V A LVE BO DY N.C. N. O . Spool A ssy. w ith Seals 90A20158 90A20159 08A01064 O ’Rings 08A01074 S prin g 07A01077

MINI B A Z O O K A ORDERIN G IN F ORM A TIO N E X A M PLE

MB 331

PILOT VALVE OPERATORS •

SIN GLE S OLEN OID w ith non-locking manual override spring return............................ 3 3 1 • D O UBLE S OLEN OID (Momentary Contact).............. 3 3 2 AIR PILO T spring return (Momentary Contact).............. 0 3 1 D O UBLE AIR PILO T (Momentary Contact).............. 0 3 2 • LO C-M A S TER safety Bleed Valve ............................ 045

PORT SIZE DESIG N A TIO N 1 NPTF.................................. 10 1-1/4 NPTF............................ 12 1-1/2 NPTF............................ 15

* Non Locking M anual O verride Standard on Solenoid V alv es

OPTIO N A L Locking M anual O verride................. L

M AIN V ALVE OPTIONS 2-W A Y - Normally Closed (3 Port Plugged)............................................. 2-W A Y - Normally O pen (3 Port Plugged)............................................. 3-W A Y - Normally Closed............................. 3-W A Y - Normally Open................................ See Piping Instructions - Sho w n Belo w

21 Voltages & C ycles........................ specify

22 31 32

S t a nd ard V oltages

1 = 120/60 2 = 12VDC 3 = 24/60

4 = 240/60 5 = 24VDC 6 = 120VDC

M AIN V ALV E BO D Y D A T A A N SI S Y M B O LS PIPIN G A RR A N G E M EN T S A PPLI C A T I O N

3 W ay N. C .

3 W ay N. O .

• V alve may be mounted in any position • D ynamic Seals..... Viton • M aximum O perating Pressure..... 1 2 5 psig • Minimum O perating Pressure...... 3 0 psig • M edia..... A ir only External Pilot A vailable for Lo w Pressure/ V acuum A pplications (specify) Shipping W eight A pprox. 1 2 lbs.

PORT # 1

PORT # 2

PORT # 3

3-W ay

N orm a ll y C lose d

Supply

O utlet

Exhaust

3-W ay

N orm ally Open

Supply

O utlet

Exhaust

2-W ay

N orm a ll y C lose d

Supply

O utlet

Plugged

2-W ay

N orm a ll y Open

Supply

O utlet

Plugged

L O C-M A S T ER 3-W a y Normally Closed - O nly

Supply

O utlet

Exhaust

BIG B A Z O O K A BIG B A Z O O K A w ith a C v of 4 5 offers a large enough flo w rating to safely control a complete industrial air system. For example: In solenoid operation, it could be held in an energized position, feeding air to a complete automation system. Should the system’s main disconnect be moved to the off position, BIG B A Z O O K A shuts off and bleeds the complete system. BIG B A Z O O K A is also available manually operated w ith safety lock or air pilot operated.

M AIN V A LV E 2 or 3 W ay Function C ompare T hese A lkon Features. . . Full ported and rated. Basic minimum orifice; 2 . 0 6 inches. V ersatile - can be piped for 6 different applications. Closed crossover design pre v ents crossbleeding and allo w s complete versatilit y in pipin g . C A U TIO N!! A ir e xhaust of this capacit y can be dangerous. Installation of an A lkon silencer w ill protect personnel and keep the e xhaust sound le v e l w ithin O SH A standards.

S olenoid O pera t ed The solenoid pilot valve operator provides remote electrical operation of the main valve assembly.

Pilot valve design allo w s complete design & application fre e do m . Unique orifice arrangement provides e x tremely compact design w ith maximum flo w .

A NSI S Y MB OLS

• SIN GLE M AIN T AINED C O N T A C T

• D O UBLE M O MEN T A RY C O N T A C T

Pilo t O pera t ed The air operated pilot valve provides remote operation of the main valve assembly w ithout any electrical interface, from any manual, mechanical or remote valve pilot signal.

• SIN GLE M AIN T AINED C O N T A C T

“ Thin Lip” spool seal design pro vides negligible bre a kout friction and fast response. Solenoid models: Solenoid pilot assembly. C an be line or foot mounted in any position. External pilot can be supplied for lo w pressure and vacuum applic a tions.

• D O UBLE M O MEN T A RY C O N T A C T

BIG B A Z O O K A ORDERIN G IN F ORM A TIO N E X A M PLE

BB 331 -

301

- 120V / 60Hz

PILOT VALVE OPERATORS •

SIN GLE S OLEN OID spring return maintained contact.................. 3 3 1 • D O UBLE S OLEN OID (Momentary Contact).............. 3 3 2 AIR PILO T spring return (Maintained Contact)............... 0 3 1 D O UBLE AIR PILO T (Momentary Contact).............. 0 3 2 • LO C-M A S TER Safety Bleed Valve ............................. 045 • SIN GLE S OLEN OID Explosion Proof (Maintained Contact)............... 4 2 1 • D O UBLE S OLEN OID Explosion Proof (Momentary Contact).............. 4 2 2

PORT SIZE DESIGN A TIO N 1-1/2 NPTF...................... 15 2 NPTF............................ 20 2-1/2 NPTF...................... 25

A C C E S S I O RIE S & O PTI O N S M A N U A L O V ERRIDENon LockingSolenoid Models Only..................... 1 M anual O v errideLocking Type.................................... 2

M AIN V ALVE OPTIONS 2-W A Y - Normally Closed (3 Port Plugged)............................................. 20 2-W A Y - Normally O pen (3 Port Plugged)............................................. 21 3-W A Y - Normally Closed............................. 31 3-W A Y - Normally Open................................ 32 3-W A Y - Selector Valve.................................. 33 3-W A Y - Directional Valve............................. 34

External Pilot (for V acuum & Lo w Pressure applications)............. specify Voltage & C ycles..................... specify S t a nd ard V oltages

1 = 120/60 2 = 12VDC 3 = 24/60

4 = 240/60 5 = 24VDC 6 = 120VDC

O ther voltages & e xplosion proof models a v ailable.

See Piping Instructions

PIPIN G A RR A N G E M EN T S

M AIN V ALVE • • • • •

Minimum Orifice.... 2 . 0 6 inches V alve may be mounted in any position M aximum O perating Pressure..... 1 2 5 psig Minimum O perating Pressure...... 3 0 psig M edia..... A ir only External Pilot A vailable for Lo w Pressure/ V acuum A pplications (specify)

S OLEN OID D A T A Pilot O perated coils w ith self compensating plungers. Solenoid A ssembly guaranteed for life of valve. P.S.I.G Cv = 45 70 - 2150 S.C.F.M.

Inrush C urrent Holding C urrent

120/60 . 1 1 amps .0 6 8 amps

O ther voltages and e xplosion proof models a v ailable

A PPLI C A T I O N

PORT # 1

PORT # 2

PORT # 3

3-W ay N orm a ll y C lose d

Supply

O utlet

Exhaust

3-W ay

N orm a ll y Open

Supply

O utlet

Exhaust

2-W ay

N orm a ll y C lose d

Supply

O utlet

Plugged

2-W ay N orm a ll y Open

Supply

O utlet

Plugged

Directional V alv e (requires e x ternal pilot)

Closed O utle t

Supply

O pen O utle t

Selector V alv e

Supply

O utlet

Supply

Loc-M ast er

Supply

O utlet

Exhaust

(requires e x ternal pilot)

A U T O M O TIV E IN D Y SERIES V A LV ES THE ULTIM A TE in HIGH PERFORM A NCE W ith a solid state circuit board, air-assisted return, sturdy seals, and an innovative tri-po w er system, A lkon’s Indy Series delivers consistent, reliable performance - even in the most hostile environments. Indy ’s non-locking manual override allo w s for tooling setup and exceptional cyclability. Solid state technology has replaced all internal w iring w ith a printed circuit board design. It incorporates a built-in surge suppressor, a plug-in solenoid, solid state LED, and is PLC compatible. A lkon’s air relay technology maximizes valve speed w hile simultaneously reducing po w er consumption. O ur patented “thin lip” seals are fabricated from PT FE-loaded V iton. This combined w ith Indy ’s innovated end seals provide a dirt-tolerant, positive air tight seal assuring the user millions of cycles of highly reliable opera tion.

FE A T URES Tri-Po w ered: The Indy incorporates a lo w w att solenoid pilot valve, A lkon’s air relay technology and an air assisted spring return to virtually guarantee valve function - every time. M a ximum Flo w : The Indy series of air valves have the highest flo w ratings in the industry. Speedy “Pits” and C hangeovers: Spool replacement is easyjust remove the end cap and slide in a ne w pre-lubed spool.

F ast Response: A ir-assisted return, air relay technology, and the tri-po w er system guarantee fast valve response on every cycle. Lo w M aintenance: The solid state circuit board and easy-toreplace spool substantially reduce the need for maintenance on the Indy series. Lo w Po w er C onsumption: The Indy ’s air pilot solenoid, lo w w att coil, and built-in air relay technology provide maximum performance w ith a minimum of po w er.

Multiple V oltage O ptions: You w ill al w ays have the right valve on your team w ith this Indy feature. O ne valve, one connector for 24 V DC to 120 V DC and 48 V A C to 120 V A C. W iring O ptions: O ther pin combinations are available in addition to automotive versions.

Reduced-W ear C omponents: A w ear-resistant thin lip piston along w ith the Indy ’s rugged end seals help to ensure that the Indy is a dependable, long lasting air valve system.

W arrant y: 5-years for defects in material (including solenoids) and w orkmanship; soft seals w arranteed for 1 8 months as normal w ear parts.

A U T O M O TIV E IN D Y SERIES V A LV ES Alkon has set the pace with the â&#x20AC;&#x153;Indyâ&#x20AC;? A U Series - an innovation in air valve technology. The Indy Series runs faster with higher flo w volumes, requires fe w er maintenance stops, and performs in almost any environment w ith endurance of millions of cycles.

IN D Y A U-1 S olenoid O pera t ed FE A T URES : • Port Sizes: 1/8”, 1/4”, 3/8”, 1/2” • Exceeds A utomotive Response Standards by 3 0 0 % • A C or D C • Standard voltage options • Dual rated for 5 0/6 0 cycles • Epox y molded coils equal or exceed UL and C S A standards • Indicator lights standard • M anual override • For lubed or non-lubed service • A utomotiv e interface • A ir-pilot operated models available • Multiple voltage option

AIR FLO W D A T A Port Size 1/8 1/4 3/8 1/2

A vg. C v.

S C F M @ 8 0 psi

1.4 2.1 2.4 3.1

66 99 113 147

NPT NPT NPT NPT

W eight (pounds) Single solenoid D ouble solenoid Base M a nif old End Plate A ssembly

1.6 1.7 .614 1.16 1.14

End Plate A ssembly A U1-25 A U1-37 A U1-50

B A SE M O U N TIN G

H URRIC A NE M A NIF OLD

1/4 NPT End Plate A ssembly 3/8 NPT End Plate A ssembly 1/2 NPT End Plate A ssembly

Note: Transition Plate bet w een manifolds to combine A U 1 and A U 2 manifolds: see ordering information. Note: For 1/2 ” ported base and manifold dim ensional inform a tion: consult factory.

IN D Y A U-2 Solenoid O perated FE A T URES : • Port Sizes: 1/8”, 1/4”, 3/8”, 1/2” • Exceeds A utomotive Response Standards by 3 0 0 % • A C or D C • Standard voltage options • Dual rated for 5 0/6 0 cycles • Epox y molded coils equal or exceed UL and C S A standards • Indicator lights standard • M anual override • For lubed or non-lubed service • A utomotiv e interface • A ir-pilot operated models available • Multiple voltage option

AIR FLO W D A T A Port Size 1/4 3/8 1/2 3/4

A vg. C v.

S C F M @ 8 0 psi

2.8 4.9 6.1 6.6

132 231 287 310

NPT NPT NPT NPT

W eight (pounds) Single solenoid D ouble solenoid Base M a nif old

4.02 4.21 1.78 2.12

B A SE M O U N TIN G

Note: Transition Plate bet w een manifolds to combine A U 1 and A U 2 manifolds or A U 2 and A U 5 manifolds: see ordering information.

H URRIC A NE M A NIF OLD

IN D Y A U-5 S olenoid O pera t ed FE A T URES : • Port Sizes: 1/2 ”, 3/4 ”, 1 ” • A C or D C • Standard voltage options • Dual rated for 5 0/6 0 cycles • Epox y molded coils equal or exceed UL and C S A standards • Indicator lights standard • M anual override • For lubed or non-lubed service • A utomotiv e interface • A ir-pilot operated models available • Multiple voltage option

AIR FLO W D A T A Port Size

A vg. C v.

S C F M @ 8 0 psi

8.6 11.1 12.5

404 522 588

1/2 NPT 3/4 NPT 1 NPT

W eight (pounds) Single solenoid D ouble solenoid Base M a nif old

5.18 5.47 3.03 2.34

B A SE M O U N TIN G

H URRIC A NE M A NIF OLD

Note: Transition Plate bet w een manifolds to combine A U 2 and A U 5 manifolds: see ordering information.

S. O .S. C YLIN DER C O N TROL The S O S bypass valve is an interface bet w een an automotive 2 5 0 size valve (A U-2) and base. The S O S valve w orks in conjunction w ith the 4-w ay 3-position (“B” spool) po w er valve to provide 3-position valve function plus the ability to render the valve and cylinder combination safe for maintenance. The 3-position po w er valve enables the operator to stop cylinder movement by deenergizing both solenoids on the po w er valve, causing the spool to center, thus blocking all valve ports. This function is useful during emergency stop procedures. By bleeding the trapped air bet w een the valve and the cylinder piston (both sides), the S O S bypass valve renders the “charged” air cylinder safe. This function is initiated by exhausting supply pressure to the po w er valve. The bypass valve also allo w s both sides of the cylinder to “precharge” simultaneously w hen supply pressure is reapplied to the po w er valve. A fter the cylinder is filled w ith equal pressure on both piston sides, the bypass valve disables, and the po w er valve takes command. This cylinder precharging method allo w s the flo w controls to properly operate on the first cycle to prevent cylinder slamming.

FE A T URES :

H ORIZ O N T A L C YLIN DER OPER A TIO N

• C ompact modular construction • Safely neutralizes pneumatic cylinder movement if emergency stop is initiated • Exhausts cylinder air w hen supply pressure is exhausted • “Pre-charges” system w hen air is applied to prevent cylinder slamming • Bypassed to normal 4-w ay valve operation w hen system is not being exhausted or pressurized • Single or dual interposed regulation available • A utomotiv e interface

A LK O N Lo c-M a s t er® (op tion al)

V ERTIC A L C YLIN DER OPER A TIO N

AIR FLO W D A T A : M odel A U-2 A U-2

Port Size

A v erage C v

1/2 NPT 3/4 NPT

4.0 4.4

O RDERIN G IN F O RM A TI O N : Horizontal C ylinder A pplications

A LK O N Lo c-M a s t er ® (op tion al)

To order an S. O .S. C ontrol V alve; select the follo w ing: 1 . Model Number 2 . Pipe Size 3 . O perator Style E X A M PLE : 4. V oltage/Hertz

A U2 - 10007 - 37F - 120 V V oltage: Specify 1 2 0 V A C or 2 4 V D C

N O TE: V ertical C ylinder A pplications, A dd A U 2-A MR-O Regulator and 9 0 A 5 0 1 2 5 Kit.

S erie s

O pera tor: 3 7 F - Solenoid w / 5 Pin Mini C onnector (Ford W ired) 3 7 C - Solenoid w / 5 Pin Mini C onnector (C hrysler W ired) 5 7 F - Solenoid w / 5 Pin Micro C onnector (Ford W ired) 5 7 C - Solenoid w / 5 Pin Micro C onnector (C hrysler W ired) 0 3 - A ir Pilot O perated Model/Pipe Size: 10007 = 1/2 NPT 10008 = 3/4 NPT 1 0 0 0 9 = V alve A ssembly Less Base

IN TERPO SED REG UL A T ORS for A U-1 & A U-2 Patented* A U Series Full Flo w Regulators provide quick response and precise control. By regulating the pressure through the valve, A lkon’s regulators give you maximum efficiency w ithout a decrease in air flo w . The “sand w ich” type regulator is available for the A U-1 & 2 models, w ith single or dual pressure regulation. A U Series Full Flo w Regulators are for use w ith lubed or non-lubed, standard 4 0 micron filtered air. * U.S. Patent #5,327,926

FE A T URES : • Full Flo w : V alve system sho w s no drop in flo w w hen this regulator is added • Single or dual regulation • Modular construction allo w s easy maintenance • A utomotiv e interface

TEC HNIC A L D A T A : • • • • • •

A U-1: 1 0 0 S C F M @ 8 0 psi A U-2: 2 2 3 S C F M @ 8 0 psi Single or dual regulation C ontrol Range: 0 - 1 0 0 psi M aximum Supply Pressure: 1 5 0 psi Supply Pressure: 1 0 psig greater than outlet pressure • T emperature Range: 0 o to 1 8 0 o F • M aterials: A luminum w ith stainless components • C ontrol Knob: N ylon • Bonded Seals: Buna-N • Seals: T eflon-coated V iton

HO W TO ORDER E X A M PLE :

A U 2 - S MR - 0 O ptions: 0 None 1 T amperproof Regulator T ype: S MR Single/M anual D MR Dual/M anual A MR Single/M anual A Port Regulated BMR Single/M anual B Port Regulated S erie s A utomation 1 2 5 A U 1 A utomation 2 5 0 A U 2

W eight (pounds) AU1 AU1 AU1 AU2 AU2 AU2

SMR A MR, BMR D MR SMR A MR, BMR D MR

2.71 3.44 4.12 3.57 4.23 5.16

IN D Y TE C H NIC A L IN F ORM A TIO N IND Y A U SERIES OPER A TING SPECIFIC A TIO NS • M edia: A ir and inert gasses • Filtration: 4 0 microns • Pressure Range: Pilot A ir - M aximum 3 0 psig to 1 5 0 psig and not less than main air supply. V acuum to 3 0 psig available. M ain Supply - 3 0 to 1 5 0 psig (standard) • T emperature: 0 o to 1 8 0 o F • Flo w C apacity: 1.4 to 1 2.5 C v • Lubrication: A ll valves are prelubricated and w ill operate w ith dry air (no additional lubrication required) Ho w ever, a lubricated system w ill greatly extend the service life of any valve

ELE C T RI C A L: A U-1 & A U-2 Electrical C haracteristics Standard V oltage 120 V A C 50/60 Hz 24 VDC

Inrush C urrent 6 0m A 60m A

Holding C urrent 5 0m A 60m A

Po w er 6 w atts 1.44 w atts

A U-1 & A U-2 Multiple V oltage Electrical C haracteristics Standard V oltage 24 - 120 V DC 48 - 120 V A C 50/60 Hz

Inrush C urrent 55m A +10 % 125m A +25 %

Holding C urrent 50m A +10 % 50m A +10 %

Po w er A ctual V oltage x .0 5 5 A ctual V oltage x .0 5 5

Holding C urrent 80m A 70m A 30m A 290m A

Po w er 8.8 w atts 8.4 w atts 7.2 w atts 6.9 w atts

A U-5 Electrical C haracteristics Standard V oltage 110 V A C 50/60 Hz 120 V A C 50/60 Hz 240 V A C 50/60 Hz 24 VDC

Inrush C urrent 130mA 110mA 60m A 290m A

C v C onversion to S. C .F. M . 1 2 0/6 0 Hz can be connected to 1 1 0/5 0 Hz. Encapsulated coils are standard. A ll solenoids are designed to meet or exceed UL and C S A standards. C oils are rated for continuous duty.

Cv 1 1 1 1 1 1 1

P.S.I.G. 40 50 60 70 80 90 100

S.C.F.M. 27 32 37 42 47 52 57

IN D Y ORDERIN G IN F ORM A TIO N

PROPORTIO N A L C O N TROL V A LV ES PV 1 PROPORTIO N A L V A LV E

Designed for industrial applications, the PV 1 delivers precise proportional control of pneumatic output by reading analog or digital input command signals generated by a programable controller or other remote po w er device. Response is instantaneous, precise and repeatable, relative to input command voltage. PV 1 is activated by connection to a 1 5-2 4 V D C po w er supply. You can the use either analog or digital input signals to direct the PV 1 to produce a proportional pneumatic output. This versatility in the module allo w s the use of a variety of controllers and other po w er devices for input signals. PV 1 contains t w o external feedback features. The first is a 0-1 0 V D C linear output from a self-contained pressure sensor that monitors pressure at the output port. The second, a T TL (transistor-to-transistor logic) output, informs you that the PV 1 has achieved the desired command pressure. A lso provided is an indicator light on the unit visually signaling that command pressure has been achieved.

PERF O R M A N C E SPE C IFI C A TI O N S Pneumatic

Min.

Regulated O utput Pressure 0 Input Pressure 8 T e mpera ture 0 C ombined Line arit y & H ysteresis Re pe a t a bilit y S ensitivit y Resolu tion * Flo w .0 3 0 Orifice Response Time 0 to 1 0 0 psi V olume size = 1 in 3 Response Time 0 to 1 0 0 psi V olume size = 1 in 3

Typ.

Max.

Units

100 125 60

p si p si o C _+ % Ra n g e _+ % Ra n g e p si p si CV

.5 .4

1.2 1.2

.4 .4 .016 15

1.2 1.2 25 30

ms (10 %-90 % of supply ports ms (90 %-10 % of supply ports

* Note: Response times are dependant on volume size and supply pressure

GENER A L EN GINEERIN G D A T A • Media: A ir or neutral gases. • Recommended Filtration: 4 0 M icro n . • Lubrication: C an be used in non-lubed systems or w ith standard lubricated lines. • Versatility: C an be mounted to any standard air pilot-operated regulator or the specificallydesigned A lkon pilot operated operated regulator. 1/4 NPT male thread standard. • Modular Construction: F a c t ory a djust a ble a nd repairable.

ELE C TRI C A L C O N NE C TI O N • A lkon # 3 9 A 0 1 1 3 3 (A nalog) • A lkon # 3 9 A 0 1 1 3 4 (Digital) or equivalents See page 8 0 for C onnector Pinout Information.

El e c t ri c a l

Min.

Supply V oltage 15 C urrent Dra w A nalog F eedback .05 Input: A nalog Model 0 Input: Digital Model 8-Bit Parallel Logic Lo w 0 Logic High 3.5 Status Indicators Red, Po w er on LED Green, pressure achie v ed LED H ysteresis T TL open collector pressure-a chie v ed output H ysteresis Sink C urrent V oltage

Typ.

Max.

Units

24 300 10 10

V olts D C mA Volts Volts

1.0 15

Volts Volts

_+3

p si

_+3 20 20

p si mA V olts D C

PROPORTIO N A L C O N TROL V A LV ES “ M A S TER FLO W ” PROPORTIO N A L IN-LINE REG UL A T OR The proportional control valve is mounted to A lkon’s o w n precision pilot operated regulator assembly. A vailable in 1/2 ” and 3/4 ” NPT , it offers tremendously high air flo w capabilities (3 9 0 S C F M). W ith a precisionregulated range of 5-1 0 0 psi (standard), it experiences minimal hysteresis w hile maintaining e x ceptional repeatability, sensitivity, and resolution. It is a rugged compact design, easily mounted in-line for a multitude of applications.

PERF O R M A N C E SPE C IFI C A TI O N S El e c t ri c a l

FE A T URES • • • • • • • • • •

C ombines PV 1 w ith M aster Flo w regulator C ompact size Minimal droop Piston operated for long life Self relieving In-line mounting Modular design for ease of maintenance C ompact size to flo w ratio Rugged anodized aluminum construction O ptional pressure ranges available for specific application (1 0 0 psi max.)

Min.

Regulated O utput Pressure Input Pressure T e mpera ture C ombined Line arit y & H ysteresis Re pe a t a bilit y

Typ.

Max.

Units

100 125 60

p si p si o C _+% Ra n g e _+% Ra n g e _+% Ra n g e _+% Ra n g e

0 8 0 2.5 2.5

3.5 3.5

S ensitivit y

2.5

3.5

Resolu tion

2.5

3.5

Flo w C harac t eristics 1 / 2 ” NPT

3 / 4 ” NPT

A U 1 and A U 2 IN TERPO SED PROPORTIO N A L RE G UL A T OR & V A LV E C O MBIN A TIO N FE A T URES • Up to 3 0 0 S C F M • Single and dual regulation • C ontrol range - 0 to 1 0 0 psi • A utomotive interface design • Base or manifold mounting The industries first proportional regulation system designed specifically for a directional valve. The A U 1 and A U 2 5-ported valve package covers 1/8 ” thru 3/4 ” port sizes w ith flo w s of 1 . 4 to 6 . 6 C v . This unique A lkon design offers no flo w reduction w ith interposed regulation as do all other currently available valve packages on the market today.

Interposed (directional v alv e) U.S. Patent No. 5,3 2 7,9 2 6

PROPORTIO N A L C O N TROL V A LV ES T YPIC A L A PPLIC A TIO NS • • • • • • • • •

Precise multi-pressure w eld selection A ir motor speed control T ension control Paint spray pressure control Single acting cylinder control A ir motor torque control A ir adhesive dispensing control Gripper control C ounter balance cylinder control

ORDERIN G IN F ORM A TIO N Proportional V al v e M odel D escrip tion PV 1-3 PV 1-4 PV 1-5

A nalog input Proportional v alv e 4-2 0 ma. input Proportional valve Digital input Proportional v alv e

In-Line Regulator: 1/2 and 3/4 NPT F emale inlet/outlet ported in-line regulator, proportional controlled. A nalog feedback w ith lights and T . T .L. output.

M odel

D escrip tion

MFPV 1-50-3 MFPV 1-50-4 MFPV 1-50-5 MFPV 1-75-3 MFPV 1-75-4 MFPV 1-75-5

1/2 1/2 1/2 3/4 3/4 3/4

NPT inlet/outlet w ith analog input NPT inlet/outlet w ith 4-2 0 ma. input NPT inlet/outlet w ith digital input NPT inlet/outlet w ith analog input NPT inlet/outlet w ith 4-2 0 ma. input NPT inlet/outlet w ith digital input

Interposed Regulator (for sub-based directional valves) * * Single proportional regulators for the“Indy ” series A U 1 & A U 2 valves or equivalent. A nalog feedback w ith lights* and T . T .L. output. Dual proportional regulation available upon request.

M odel

D escrip tion

A U 1-SPR-3 A U 1-SPR-4 A U 1-SPR-5 A U 2-SPR-3 A U 2-SPR-4 A U 2-SPR-5

A nalog input for A U 1 series, single regulation 4-2 0 ma. input for A U 1 series, single regulation Digital input for A U 1 series, single regulation A nalog input for A U 2 series, single regulation 4-2 0 ma. input for A U 2 series, single regulation Digital input for A U 2 series, single regulation

*Red po w er light, green pressure-achieved light. * * To select directional valve to complete this unit, see Indy Series section in this catalog.

PROPORTIO N A L C O N TROL V A LV ES C O N NE C T OR PIN O U T IN F ORM A TIO N Model PV 1-3 ( A nalog Input) Pi n D escrip tion A GRO UND B + SUPPLY V OLT A GE C A N A LO G C O N TROL V OLT A GE D A N A LO G FEEDB A C K O U TPU T V OLT A GE E T TL OPEN C OLLE C T OR O U TPU T Model PV 1-5 (Digital Input) Pi n D escrip tion A + SUPPLY V OLT A GE B A N A LO G FEEDB A C K O U TPU T V OLT A GE C D 0 DIGIT A L INPU T D D 1 DIGIT A L INPU T E D 2 DIGIT A L INPU T F D 3 DIGIT A L INPU T G D 4 DIGIT A L INPU T H D 5 DIGIT A L INPU T J D 6 DIGIT A L INPU T K D 7 DIGIT A L INPU T L GRO UND M T TL OPEN C OLLE C T OR O U TPU T

C A BLE/C O N NE C T OR A SSEMBLY A lkon offers a series of shielded cable/connector assemblies to enhance the performance of the proportional control valve. For operations that require extensive cable flexing (moving units, robots, etc.) w e recommend the braided cable. For operations that involve excessive moisture w e recommend the splash-proof cable. In all cases, customer should specify 3 , 6 , or 1 2 ft. length. For special lengths consult factory.

Ordering Information for C able / C onnector A ssembly M odel

D escrip tion

90A50052* 90A50053* 90A50054* 90A50055* 90A50056* 90A50057* 90A50058* 90A50059*

Shielded Shielded Shielded Shielded Shielded Shielded Shielded Shielded

cable assembly, analog cable w / splash-proof connector, analog & braided cable assembly, analog & braided cable w / splash-proof connector, analog cable assembly, digital cable assembly w / splash-proof connector, digital & braided cable assembly, digital & braided cable w / splash-proof connector, digital

* C onnector included, specify 3 , 6 , or 1 2 ft. length

DETROIT LINE

GL A SS V A LV ES

Air Flow @ 80 PSIG (SCFM)

S olenoid D a t a “ V P ” S ole n oid • Solenoid-M anual O v erride Standard Inrush C urrent @ 1 2 0 V = .2 6 amps Holding C urrent . 1 6 amps • C oils are molded epox y and rated for continuous duty.

D ire c t S olenoid • Standard (A C) voltage 1 1 5 v/6 0 Hz • Electrical Data Inrush 1/2- 3/4 NPTF Voltage 1 1 5/6 0 4 . 2 amps Solenoids are rated for continuous duty.

H oldin g . 6 amps

1/2

3/4

2-W ay 3-W ay

230 244

259 268

4-W ay

197

1-1/4

C v Factor Port Size NP T F

1/2

3/4

2-W ay 3-W ay

4.9 5.2

5.5 5.7

4-W ay

4.2

DETROIT LINE Engineering Data for all Detroit Line V alves L u b ri c a t i o n A ll A lkon valves are pre-lubricated w ith PT FE-based grease and w ill operate dry (w ith no additional lubrication) ho w ever, a lubricated system w ill greatly extend the service life of any valve. The follo w ing oils are popular, easily obtained fluids that are recommended for use w ith A lkon valves; Gulf Harmony 4 7 , Moble D TE M edium, Shell T ellus 2 9 , T exaco Rondo B. Schivis 4 7 and Sunnis 9 2 1 . M any other fluids are acceptable lubricants providing they do not contain detergents that w ill attack Buna N or Viton seals.

Spool Replacement for Detroit Line V alves V alv e M odel NC VP21-S-50/75 NO VP21-S-50/75 VP22-S-50/75 NC21-S-50/75

Part No. 90A20002 90A20009 90A20002 90A20026

V alv e M odel 131-M-50/75 132-M-50/75 131-S-50/75 132-S-50/75

Part No. 90A20004 90A20004 90A20222 90A20036

V alv e M odel 41-S-50/75 42-S-50/75 41-M-50/75 42-M-50/75

Part No. 90A20223 90A20224 90A20006 90A20015

NO 21-S-50/75 22-S-50/75 NC21-M-50/75 NO 21-M-50/75 22-M-50/75

90A20032 90A20034 90A20002 90A20009 90A20002

NC VP131-S-50/75 NO VP131-S-50/75 VP132-S-50/75 3072-C

90A20004 90A20004 90A20004 90A20236

VP41-S-50/75 VP42-S-50/75

90A20006 90A20006

ASK-5945 ASK-5946 A SK-594

90A20052 90A20052 90A20098

D etroit Line Specifications • O perating Pressure Range - 2 8 ” M ercury V acuum to 1 2 5 PSIG , “ VP” Pilot and A ir Pilot Require Minimum of 3 0 PSIG to Shift Spool. • T emperature Range - 4 0 o to 1 8 0 o F. For Higher T emperatures C onsult Factory. • V iton Seals Standard on A ll Models. • Explosion Proof Housings M eet - Class I Groups C & D, Class II Groups E, F, & G .

Glass Industry Specifications • Cv = 6.1 • Minimum Pilot Supply: 2 0 psig • M aximum W orking Pressure: 1 2 5 psig • T emperature Range: 4 0 o to 3 5 0 o F • PT FE-impregnated V iton Seals • Exclusive Thin Lip Seal Design • Spool Position Indicator Standard • Minimal Parts for Ease of M aintenance • Supplied W orld w ide Through A lkon Distributors • Lube Port O ption A vailable • Solenoid V ersions w ith Spool Position Indicators A vailable • Single and Dual Pilot Isolation A vailable • C v = 6.1 Tested on “ A SK” Base

DETROIT LINE A ir Pilot Operated V alves A ir Pilot operated valves are recommended w here it is desirable to substitute pilot air circuitry to replace solenoid operated valves. T ypical applications w ould be w here electrically operated valving w ould present a fire or explosion hazard. W ith controlled pilot signals air pilot systems have comparable response to electrically operated v alv es and in many cases system response is enhanced by their use. S p e ci f ic a tions : O perating Pressure: (M ain V alv e) v acuum - 1 5 0 psig Pilot Pressure Required: 3 0 psig • For Normally O pen 3-W a y, Supply Port 3

“ V P” Series Solenoid Pilot O perated F e a t ures : • M eets A ll J.I. C . & Industrial Standards • Molded C oils are Standard • F ast Response and Lo w Inrush C urrent • Rugged C ast A luminum Design • High A ir Flo w C apability • Deliv ers Millions of Trouble Free C y cles A vailable In: • 2 , 3 or 4-W ay Models • Single or Double Solenoid • Standard V oltages: 120/60Hz. 240/60Hz. 24/60Hz. 12 VDC, 24 VDC, 120 VDC • A lso A v ailable w ith 3-Prong M S Electrical C onnector (C onsult F actory) • External Pilot Provision is field convertible - consult factory

Direct Solenoid O perat ed

A lkon direct operated solenoid valv es are ex cellent for v acuum or lo w pressure service or w here application demands e xtremely fast response independent of operating pressure. C omplete piping v ersatility for 3-W ay models is also featured. A vailable W ith: • Single or Double Solenoid • D C Solenoids (C onsult F actory) • Base Mounting Models on 4-W a ys • M anual O v erride is Standard on all Models • Explosion Proof Models - (A C O nly) A dd Suffix “ X ” to end of model number F e a t ures : • F ast Response... Minimum Breakdo w n Friction • Minimum Moving Parts • V alv es M a y Be Mounted in A ny Position • Inlet and O utlet Ports M ay Be Restricted, Plugged or Used for A lternative Pressure Arrangements W ithout A ffecting O peration of V alve • A ll Models C onform to J.I. C . and Industrial Standards • Standard V oltage 1 1 5/6 0 Hz • For Normally O pen 3-W a y, Supply Port 3

DETROIT LINE

DETROIT LINE O p e r a t ors

Body St yles

DETROIT LINE F OR GL A SS IN D US TRY AIR PILO T OPERA TED V ALVES A ir pilot operated valves are recommended for applications w here the subsititution of pilot air circuitry for solenoid operated v alves is more suitable. C ontrolled pilot signals using pilot air systems sho w comparable response to electrically operated valves, and in many cases, response is enhanced by their use. 3-w ay valves may be used normally open, normally closed, or as a selector or directional valve w ithout modification. They are operated w ith a air pilot signal.

2-W ay Line M ount ed

3-W ay Line M ount ed

A SK5 9 4 V alve The A SK 5 9 4 V alve w as first developed in 1 9 6 3 for the glass making machine industry. It is basically a 4-W ay, air pilot, spring return valve w ith a visual indicator. The base may be mounted directly on top of a cylinder w ith porting conforming to the â&#x20AC;&#x153;SK â&#x20AC;? base interface. The base, exhaust restrictors, and isolation valve are optional. The A SK is the ne w est version of the same valve.

Model #

D e s c ri p t i o n

A SK-594 V

V alve on base, no indicator w ith e xhaust restrictors V alve on base, w ith indicator w ith e xhaust restrictors V alve on base, w ith indicator w ithout exhaust restrictors

ASK-5645 V ASK-5946 V

Note: Specify less base, if base is not needed.

3 0 7 2-C Isolation V alve This functional unit easily adapts to the A SK 5 9 4 valve to provide a quick manual system shutdo w n. A lthough the A SK 5 9 4 normally operates as a 4-W ay air piloted valve, by inserting the 3 0 7 2-C bet w een the air pilot end cap and the valve body, the air pilot signal is blocked to the main valve and the A SK spool returns to a de-energized position.

SP-3 2 0 7 Dual Isolation V alve Just like the 3 0 7 2-C , this valve adapts easily to the A SK 5 9 4 valve to provide a quick manual system shutdo w n w hile, at the same time, blocking the signal to another remote valve in the system. This provides a simultaneous isolation of the dual pilots.

ALKON CORPORA TION CORPORATION 728 Graham Drive Fremont, Ohio 43420 419-333-7000 • FAX 419-355-9211 E-mail: sales@alkoncorp.com web site: www.alkoncorp.com

ISO 9001 CER TIFIED CERTIFIED

#ACV-01