SUR FACE PRE PA RATION SY STEM
LAVINA Surface Preparation System • Catalog 2008
Dear Customers, Please allow me to take a moment to thank you for your business! We at Superabrasive are very appreciative of the relationships we have built with you, our valuable customers. In the spirit of growing these relationships, I would also like to take a moment and share with you our first steps into this fascinating industry as well as our intentions for the future.
Since that time, we have been constantly investing in developing and manufacturing the most innovative high-quality equipment and tools. Our commitment to provide our customers with only the best has been growing with each passing year. The completion of several important projects reflects this strong commitment.
Superabrasive entered the concrete industry by manufacturing diamond tools for existing floor grinding and polishing machines. As time progressed we realized, however, that these machines did not allow our tools to reach their optimum performance. Furthermore, they were very limited in meeting the customers’ demands. As other manufacturers did not alter their machines’ design and set-up to ensure the tools’ optimum performance, we at Superabrasive decided to develop and manufacture our own system – the LAVINA™ Surface Preparation System. This enabled us to control the RPMs, the speed and feed, the relative pressure, and the amount of resistance applied to the tools; and most importantly, to develop a fully compatible system of equipment and tools.
Recently, we released the new LAVINA25™ ThreePhase/Single-Phase Variable Speed 7.5 HP machine, LAVINA16™ and LAVINA16E™ Single-Phase Variable Speed, LAVINA25N™ Three-Phase Variable Speed15HP and LAVINA32™ Three-Phase Variable Speed 20HP. In addition to the equipment just mentioned, we develop and manufacture specialized lines of diamond products. Among these are products for epoxy and glue removal, wood sanding and polishing, marble and granite polishing and maintenance. We also offer different lines of tools for soft and for medium/hard concrete grinding and polishing. Our NATO®, T-Bone®, SA and CALIBRA polishing pads had set the standard for the concrete polishing industry,
For Customer Service • Toll-Free: 1-800-987-8403
and this has motivated us to take the technology further and create pads with working capabilities reaching perfection. The result is V-Harr™. V-Harr™ is the next generation of tooling, designed for polishing and restoring concrete and terrazzo floors. Be sure to try it! It is the best on the market!
Our staff and our distributors’ staff are available to assist you, our customers with all your needs, questions and requests in a timely and efficient manner. Through the years you have come to rely on the consistent quality, performance and service we deliver time after time. Your satisfaction will continue to be a vital part of our everyday business as we promise to always remain committed to providing you with only the best.
For more than two decades now, Superabrasive is known as a quality diamond tool manufacturer. Not only do we manufacture our own diamond powder, but we also test the quality of all other diamond powder we employ in the manufacturing of our tools to ensure that only the best of it is used. Currently, Superabrasive owns and operates a 200,000 square foot manufacturing facility in Bulgaria, Europe and offices in Hoschton, GA (USA), Liverpool (UK). This fall the US office relocated into a new 46,000 square foot facility in Hoschton, GA. Its excellent layout enables us to provide a more efficient service to our distributors in the US and all over the world.
Sincerely,
George Popov CEO SUPERABRASIVE, INC.
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LAVINA Surface Preparation System • Catalog 2008
9411 Jackson Trail Road, Hoschton, GA 30548 T: (800) 987-8403 F: (877)213-6823 Email: info@superabrasive.us Website: www.superabrasive.com
Diamond Tools and Equipment for the Concrete Industry SUPERABRASIVE is the only industry leading manufacturer that manufactures complete systems of concrete diamond tooling and equipment as well as tooling for other machine manufacturers.
Contents Business Policies 6 Business Terms 6 Return Policy 6 Damaged Shipments 7 Liability 7 LAVINA™ Surface Preparation System (SPS) Models and Their Advantages
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LAVINA™ SPS Features 10 LAVINA™ SPS Models and Their Specifications 12 LAVINA 16™ Single-Phase Variable Speed 1.5HP 12 LAVINA 16E™ Single-Phase Variable Speed 3HP 13 LAVINA 20™ Single-Phase Variable Speed 4HP 14 LAVINA 25™ Three-Phase/Single-Phase Variable Speed 7.5HP 15 LAVINA 25N™ Three-Phase Variable Speed 15HP / Also available in High Voltage 16 LAVINA 25 HV™ Three-Phase High Voltage Variable Speed 7.5HP 17
LAVINA 32™ Three-Phase Variable Speed 20HP 18
Vacuums by Dustcontrol 19 DC3800c Single-Phase 20 DC3800c Single-Phase Twin 20
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For Customer Service • Toll-Free: 1-800-987-8403
DC3800c Three-Phase Twin Turbo 21 DC5800c Three-Phase 21 Diamond Tools for LAVINA™ SPS 22 Soft Concrete Grinding 22 Medium and Hard Concrete Grinding 25 Achieving Glossy Surface 28 One-Cut Even Grinding and Surface Preparation 29 Epoxy and Glue Removal 30 Wood Sanding 32 Concrete Polishing 34 V-Harr™ System for Polishing and Restoring Concrete Floors 40 WAFFEL Heavy-Duty Polishing Pad 42 Working on Corners 44 Marble and Granite Grinding and Polishing
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Diamond Tools for Other Floor Grinding and Polishing Machines
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Accessories for LAVINA™ SPS 56 Accessories for Other Floor Grinding and Polishing Machines
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FAQ - Polishing and Maintaining Concrete 62 SUPERABRASIVE New Website 64
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LAVINA Surface Preparation System • Catalog 2008
We invite you to visit us at our new 46,000 square foot facility in Hoschton, GA where we will be glad to show you the tools and equipment we manufacture. Come and see us!
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For Customer Service • Toll-Free: 1-800-987-8403
Superabrasive Inc. New Building, Hoschton GA
Superabrasive Ltd. Building, Bulgaria
Superabrasive Ltd. New LAVINA Production Facility, Bulgaria
SUPERABRASIVE, INC. 9411 Jackson Trail Rd. Hoschton, GA 30548 Tel. (800) 987-8403 Fax: (877) 213-6823 SUPERABRASIVE Ltd. Krun 6140, Stara Zagora, Bulgaria Tel. +359 431 64477 Fax: +359 431 64466
LAVINA Machines
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LAVINA Surface Preparation System • Catalog 2008
Business terms The following business terms are applicable only to distributors authorized to sell Superabrasive’s products within the US market.
Business Terms
Return Policy
▪ Operating business hours are Monday through Friday from 8:30a.m. to 5:00p.m. Eastern Standard Time. ▪ Orders may be placed via fax, phone or email. ▪ No order limits. ▪ Orders placed by 3:30p.m. EST will be shipped out the same day. ▪ We ship Red (to most locations), 2nd Day, 3rd Day and Ground. International shipping is also available. ▪ All shipments are F.O.B. Atlanta (Hoschton), GA unless otherwise stated. ▪ Pricing is subject to change due to cost increases. However, we strive to deliver the highest quality at the lowest possible price. ▪ Net 30 days with approved credit. ▪ Late payment charge of 1.5% per month will be added to accounts after 30 days. ▪ All major credit cards are accepted – Visa, Master Card, American Express and Discover. ▪ Shipping charges are based on the package weight and final destination. • We sell to authorized distributors only!
▪ Superabrasive does not accept returns after 60 days from the date of purchase. ▪ Before returning items, please first contact a representative and discuss your intentions to return a product(s). Our representative will help you determine the best solution for your situation. ▪ Submit a copy of your original invoice together with the returned product(s). Make sure you include your name, company name, address, telephone and fax numbers as well as a brief description of the reason for return. ▪ All returned items are subject to inspection prior to credit processing. In some instances, the items can be replaced or repaired. ▪ A 15% restocking fee will be applied to non-defective product(s). ▪ Custom manufactured products cannot be returned (or refunded). Exceptions are made in case of an existing manufacturing defect.
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For Customer Service • Toll-Free: 1-800-987-8403
Damaged Shipments
Liability
▪ All shipments are carefully inspected before they are shipped to the customers. Most of the products are packed in individual boxes and the rest are packed with utmost care. We advise that you closely examine the packages before accepting and signing for them. If they are damaged, make sure the driver signs (acknowledges) the damage. All claims for products damaged in transit should be filed with the shipping company.
▪ In case of defective products, Superabrasive will replace only the quantities proven to be defective. ▪ We are not liable for any injury, loss, or damage that is caused by improper use of the product(s). It is the responsibility of the customer to educate himself/herself and fully understand the products’ intended use; therefore, the customer assumes all risk associated with the use of the product(s). ▪ Warranties do not apply to any products which have been altered, changed or modified in anyway.
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LAVINA Surface Preparation System • Catalog 2008
LAVINA™ SPS Models Advantages • LAVINA 16™ Single-Phase Variable Speed 1.5HP • LAVINA 16E™ Single-Phase Variable Speed 3HP • LAVINA 20™ Single-Phase Variable Speed 4HP • LAVINA 25™ Three-Phase/Single-Phase Variable Speed 7.5HP • LAVINA 25N™ Three-Phase/Single-Phase Variable Speed 15HP 15HP / Also available in High Voltage • LAVINA 25HV™ Three-Phase High Voltage Variable Speed 7.5HP • LAVINA 32™ Three-Phase Variable Speed 20HP
Advantages of LAVINA™ SPS Models ▪ All models can be used for either wet or dry applications. (Vacuums depicted here are for dry use only).
▪ LAVINA ™ floor polishing machines are planetary movement machines featuring 3 and 6 heads. - The planetary motion results from the friction between the tools and the floor, which allows the tools to spin either clockwise or counterclockwise. This way the tool does not force itself against the surface’s resistance. On contrary, it alternates directions and jumps from high to low points rather than from low to high points. - The motion on most other machines is forced through the motor and this causes tool and gear damage as well as lip chip.
▪ Our wet set-up is enhanced by: - Self-leveling skirt that prevents slurry from spraying out. - Centrifugal force that removes the slurry and ensures clean contact between the diamonds and the floor. - Water cycles that deposit water on the periphery of the working area. * Note: Velcro-backed metal bond tools should be used wet only.
▪ LAVINA 25™ and LAVINA 32™ machines are poly-v belt machines. This enables the gravity center to stay low on the machine. The lower the gravity center the more stable the machine is.
▪ Our dry set-up is enhanced by: - Self-leveling skirt that prevents dirt and dust from spraying out. - Two hoses located at the bottom of the machine that remove the dust and ensure clean contact between the diamonds and the floor.
▪ All LAVINA ™ models feature: - Hourly meters which keep track of the working hours. This feature is very helpful in determining how many hours a job takes to finish. - Very insignificant distance between the tools and the edge of the working surface. This distance of 5mm to the edge
* Note: Metal bond tools for dry use should be bolted or welded to the plates.
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For Customer Service • Toll-Free: 1-800-987-8403
keeps the operator from having to do the edges by hand or with an additional machine saving him time, money and tools. - A self-leveling skirt made heavy enough to touch the ground at all times regardless of the thickness of the tools being used. It keeps dust/dirt confined under the bowl. As the skirt touches the floor, the built-in air pressure gaps surrounding the top of the skirt’s bowl allow the air to blast the dust up and have it absorbed by the vacuum. - Soft Start providing a smooth start and a gradual increase in speed - Night vision light which enables operators to have and direct the light as needed. This light is not intended to replace the regular overhead light. - Stackable weights with rubber bushings. Recommended for grinding. - Adjustable handle bars with 6 different positions intended for comfort and easy edge work. - Vacuum hose located high enough to allow clearance from the working area. - Quiet motor bolted on top that can be easily removed for inspection or repair.
▪ We manufacture separate diamond tools for soft and hard concrete floors as well as for marble and granite floors. ▪ LAVINA ™ floor polishing machines can be disassembled fast and easy.
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LAVINA Surface Preparation System • Catalog 2008
LAVINA™ SPS Models Features
Features of LAVINA™ SPS Models For years Superabrasive has had a great success developing and manufacturing specialized diamond products and equipment for the concrete industry. LAVINA ™ SPS with their standard powerful 1.5, 3, 4, 7.5, 15 and 20 HP single phase or three phase motors, make floor polishing a breeze. They effortlessly float over any wet or dry concrete on planetary floating heads, driven by a single belt. LAVINA™ has a self-leveling AIR-FLOWTHROUGH vacuum shield.
Detailed information on LAVINA™ SPS machines can be found in the manuals available on our website www.superabrasive.com in the Downloads category. If you are not able to download a copy, send us an email at info@superabrasive.us and we will mail you one.
Built-in halogen spotlight for greater visibility when working floor surfaces in dark areas.
Easily accessible control panel.
6 positions of the main handle for better portability and control.
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Solid Handle on LAVINA for a better control during manual transportation of the machine.
For Customer Service • Toll-Free: 1-800-987-8403
Modular construction for easy transportation and serviceLAVINA may be disassembled into easy-to-lift sections.
Disassembled LAVINA for manual transportation.
Working position of LAVINA.
Moving position of LAVINA with an off motor.
Shipping package of LAVINA.
Two people can manually transport LAVINA.
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LAVINA™ SPS Models and Their Specifications
LAVINA 16™ SPS
Single-Phase Variable Speed 1.5HP
Ideal for Smaller and Medium Size Residential Jobs!
SUR FA CE PRE PA ▪ LAVINA 16™ is a single-phase 1.5HP three-head planetary movement machine with a very light and easily operated frame. It is best suited for smaller to medium size residential jobs. ▪ Sixteen inch (16”) wide grinding and polishing path with the tools touching the rim of the skirt and leaving only 5mm distance to the edge eliminates the need for additional edge work. ▪ Designed for both dry and wet applications. When used dry, LAVINA 16™ connects to DC3800c Single-Phase vacuum by Dustcontrol or other conventional vacuums for residential use. ▪ Several lines of diamond tools for various floor types were custom developed for LAVINA™ machines. ▪ Very low noise levels. ▪ Easy to disassemble and transport. Very light to handle and easy to operate. ▪ Detailed DVD instructions available. ▪ One year warranty on parts and workmanship ▪ A user friendly design includes: - Hourly meter that keeps track of the hours worked. - Self-leveling skirt that keeps dust/dirt confined under the bowl. - Soft Start technology allowing for a smooth start and a progressive power built-up. - Solid tires ensuring a stable contact with the ground. - Stackable weight with rubber bushings. - Adjustable handle bars with 6 different positions intended for comfort and easy edge work. - Vacuum port for dry applications. - Variable speed motor bolted on top for convenient and fast inspection or repair.
Specifications for LAVINA 16™ Working Width Tool Holder Diameter Tool Diameter Attachment Speed Horse Power Weight of Machine Grinding Pressure Additional Weights Application Dust vacuum port Water-feeding Water tank capacity Voltage Amperage Cable length Machine dimensions Length Width Height LAVINA Package Length Width Height
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16in/406mm 4.5in/115mm 7in/175mm 300-1100rpm 1.5HP/1.1kW 176lbs/80kg 88lbs/40kg 22lbs/10kg wet or dry yes peripheral 3.2gal/12L 1phx120V/60Hz 13A 57.1ft/17.4m 31.1in/790mm 16.9in/430mm 41.7in/1060mm 45.7in/1160mm 28.7in/730mm 44.5in/1130mm
LAVINA Surface Preparation System • Catalog 2008
LAVINA 16E™ SPS
Single-Phase Variable Speed 3HP Ideal for Medium and Large Size Residential Jobs!
RATION SY STEM ▪ LAVINA 16E™ is a single-phase 3HP three-head planetary movement machine which works on 230V. Just like LAVINA 16™ is very light and easy to maneuver. We recommend LAVINA 16E™ for medium and large size residential jobs and for any residential job of this size featuring old concrete that requires more powerful grinding. ▪ Sixteen inch (16”) wide grinding and polishing path with the tools touching the rim of the skirt and leaving only 5mm distance to the edge eliminates the need for additional edge work. ▪ Designed for both dry and wet applications. When used dry, LAVINA 16E™ connects to DC3800c Single-Phase vacuum by Dustcontrol or other conventional vacuums for residential use. ▪ Several lines of diamond tools for various floor types were custom developed for LAVINA™ machines. ▪ Very low noise levels. ▪ Easy to disassemble and transport. Very light to handle and easy to operate. ▪ Detailed DVD instructions available. ▪ One year warranty on parts and workmanship. ▪ A user friendly design includes: - Hourly meter that keeps track of the hours worked. - Self-leveling skirt that keeps dust/dirt confined under the bowl. - Soft Start technology allowing for a smooth start and a progressive power built-up. - Solid tires that ensure easy movement. - Stackable weight with rubber bushings. - Adjustable handle bars with 6 different positions intended for comfort and easy edge work. - Vacuum port for dry applications. - Variable speed motor bolted on top for convenient and fast inspection or repair.
Specifications for LAVINA 16E™ Working Width Tool Holder Diameter Tool Diameter Attachment Speed Horse Power Weight of Machine Grinding Pressure Additional Weights Application Dust vacuum port Water-feeding Water tank capacity Voltage Amperage Cable length Machine dimensions Length Width Height LAVINA Package Length Width Height
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16in/406mm 4.5in/115mm 7in/175mm 300-1100rpm 3HP/2.2kW 187lbs/85kg 99lbs/45kg 22lbs/10kg wet or dry yes peripheral 3.2gal/12L 1phx230V/60Hz 10A 57.1ft/17.4m 31.1in/790mm 16.9in/430mm 41.7in/1060mm 45.7in/1160mm 28.7in/730mm 44.5in/1130mm
LAVINA™ SPS Models and Their Specifications
LAVINA 20™ SPS Single-Phase Variable Speed 4HP Best for Larger Residential and Smaller Commercial Jobs!
SUR FA CE PRE PA ▪ LAVINA 20™ three-head planetary movement machine is best suited for residential and small commercial jobs. ▪ A twenty inch (20”) wide grinding and polishing path with the tools touching the rim of the skirt and leaving only 5mm distance to the edge eliminates the need for additional edge work. ▪ Designed for both dry and wet applications. When used dry, LAVINA 20™ connects to DC3800c Single-Phase vacuums by Dustcontrol or other conventional vacuums for residential use. ▪ Several lines of diamond tools for various floor types were custom developed for LAVINA 20™. NATO®, T-Bone®, SA and CALIBRA floor discs are few examples of these product lines. ▪ Very low noise levels. ▪ Easy to disassemble and transport. Very light to handle. ▪ Detailed DVD instructions available. ▪ One year warranty on parts and workmanship ▪ A user friendly design includes: - Hourly meter that keeps track of the hours worked - Self-leveling skirt that keeps dust/dirt confined under the bowl - Soft Start technology allowing for a smooth start and a progressive power built-up - Pneumatic tires with pressure that can be adjusted according to the tools’ size - Night vision light which enables operator to direct the light as needed - Stackable weights with rubber bushings - Adjustable handle bars with 6 different positions intend ed for comfort and easy edge work - Vacuum port for dry applications - Variable speed motor bolted on top for convenient and fast inspection or repair.
Specifications for LAVINA 20™ Working Width Tool Holder Diameter Tool Diameter Attachments Speed Horse Power Weight of Machine Grinding Pressure Additional Weights #Additional Weights(Optional) Application Dust-vacuum Water-feeding Water-tank Capacity Voltage Amperage Cable Length Machine dimensions Length Width Height LAVINA Package Length Width Height
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20in/500mm 4.5in/115mm 9in/225mm 300-1440rpm 4hp /3.0kw 265lbs/120kg 155lbs/70kg 48lbs/22kg 1 wet or dry yes peripheral 4.1gal/16L 1х230V / 60Hz 11.8A 58ft/17.4m 54in/1350mm 21.6in/540mm 44in/1100mm 45.7in/1160mm 28.7in/730mm 44.5in/1130mm
LAVINA Surface Preparation System • Catalog 2008
LAVINA 25™ SPS Three-Phase/Single-Phase Variable Speed 7.5HP 2 in 1! Use this machine either as a three- or a single-phase.
RATION SY STEM ▪ LAVINA 25™ planetary movement machine is best suited for average and large commercial jobs. ▪ Three and one phase capability. Easy conversion of phases. Excellent buy for the money. ▪ A twenty-five inch (25”) wide grinding and polishing path with tools touching the rim of the skirt and leaving only 5mm distance to the edge eliminates the need for additional edge work. ▪ Designed for both dry and wet applications. When used dry, LAVINA 25™ connects to DC3800c Twin vacuums by Dustcontrol or other conventional vacuums. ▪ Several lines of diamond tools for various floor types were custom developed for LAVINA 25™. NATO®, T-Bone®, SA and CALIBRA are few examples of these product lines. ▪ Very low noise levels. ▪ Easy to disassemble and transport. ▪ Detailed DVD instructions available. ▪ One year warranty on parts and workmanship. ▪ A user friendly design includes: - Hourly meter that keeps track of the hours worked - Self-leveling skirt that keeps dust/dirt confined under the bowl - One-sided serpentine belt - Soft Start technology allowing for a smooth start and a progressive power built-up - Night vision light which enables operator to direct the light as needed - Stackable weights with rubber bushings - Adjustable handle bars with 6 different positions intended for comfort and easy edge work - Vacuum port for dry applications - Variable speed motor bolted on top for convenient and fast inspection or repair.
Specifications for LAVINA 25™ Working Width Tool Holder Diameter Tool Diameter Attachment Speed Horse Power Weight of Machine Grinding Pressure Additional Weights Application Dust vacuum port Water-feeding Water tank capacity Voltage Amperage Cable length Machine dimensions Length Width Height LAVINA Package Length Width Height
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25in/655mm 4.5in/115mm 9in/225mm 7.5hp/5.5kw 360lbs/163kg 220lbs/100kg 48lbs/22kg 2 wet or dry yes peripheral 4.1gal/16L 3ph or 1ph x 230V/60 Hz 21.1A 58ft/17.4m/ 54in/1350mm 27.6in/690mm 44in/1100mm 45.7in/1160mm 28.7in/730mm 44.5in/1130mm
LAVINA™ SPS Models and Their Specifications
LAVINA 25N™ SPS Three-Phase Variable Speed 15HP Ideal for Larger Commercial Jobs! Also Available in High Voltage.
SUR FA CE PRE PA ▪ LAVINA 25N™ 15HP is a three-phase three-head planetary movement machine which works excellent. Its design and construction frame are very comfortable. We recommend LAVINA 25N™ 15HP for larger commercial jobs and for any residential or commercial jobs that requires a very powerful grinding and surface preparation work. ▪ Twenty-five inch (25”) wide grinding and polishing path with the tools touching the rim of the skirt and leaving only 5mm distance to the edge eliminates the need for additional edge work. ▪ Designed for both dry and wet applications. When used dry, LAVINA 25N™ 15HP connects to DC3800c Three-Phase Turbo Twin vacuum by Dustcontrol or other vacuums designed for commercial use. ▪ Several lines of more aggressive diamond tools for various floor types were custom developed for LAVINA™ machines. Be sure to try our WAFFEL Heavy-Duty Polishing Pads! ▪ Relatively low noise levels. ▪ Easy to disassemble and transport. Convenient to handle and operate. ▪ Detailed DVD instructions available. ▪ One year warranty on parts and workmanship. ▪ A user friendly design includes: - Hourly meter that keeps track of the hours worked. - Self-leveling skirt that keeps dust/dirt confined under the bowl. - Soft Start technology allowing for a smooth start and a progressive power built-up. - Pneumatic tires with pressure that can be adjusted according to the tools’ size. - Night vision light which enables operator to direct the light as needed. - Stackable weights with rubber bushings. - Adjustable handle bars with 6 different positions intended for comfort and easy edge work. - Vacuum port for dry applications. - Variable speed motor bolted on top for convenient and fast inspection or repair.
Specifications for LAVINA 25N™ Working Width Tool Holder Diameter Tool Diameter Attachment Speed Horse Power Weight of Machine Grinding Pressure Additional Weights Application Dust vacuum port Water-feeding Water tank capacity Voltage Amperage Cable length Machine dimensions Length Width Height LAVINA Package - in 2 cases Length Width Height
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25in/655mm 4.5in/115mm 9in/225mm 300-1440rpm 15HP/11.2kW 550lbs/250kg 330lbs/150kg 48lbs/22kg wet and dry yes peripheral 4.1gal/16L 3phx230V/60Hz 39A 57.1ft/17.4m 54in/1350mm 27.6in/690mm 44in/1100mm 45.7in/1160mm 28.7in/730mm 44.5in/1130mm
LAVINA Surface Preparation System • Catalog 2008
LAVINA 25HV™ SPS Three-Phase High Voltage Variable Speed 7.5HP
Excellent for Large Commercial Jobs!
RATION SY STEM ▪ LAVINA 25HV™ SPS planetary movement machine is best suited and large commercial jobs. ▪ Three phase capability. Very powerful and aggressive performance. ▪ A twenty-five inch (25”) wide grinding and polishing path with tools touching the rim of the skirt and leaving only 5mm distance to the edge eliminates the need for additional edge work. ▪ Designed for both dry and wet applications. When used dry, LAVINA 25HV™ SPS connects to DC3800c Twin vacuums by Dustcontrol or other conventional vacuums. ▪ Several lines of diamond tools for various floor types were custom developed for LAVINA 25HV™ SPS. NATO®, T-Bone®, SA and CALIBRA are few examples of these product lines. ▪ Very low noise levels. ▪ Easy to disassemble and transport. ▪ Detailed DVD instructions available. ▪ One year warranty on parts and workmanship. ▪ A user friendly design includes: - Hourly meter that keeps track of the hours worked - Self-leveling skirt that keeps dust/dirt confined under the bowl - One-sided serpentine belt - Soft Start technology allowing for a smooth start and a progressive power built-up - Night vision light which enables operator to direct the light as needed - Stackable weights with rubber bushings - Adjustable handle bars with 6 different positions intended for comfort and easy edge work - Vacuum port for dry applications - Variable speed motor bolted on top for convenient and fast inspection or repair.
Specifications for LAVINA 25HV™ Working Width Tool Holder Diameter Tool Diameter Attachment Speed Horse Power Weight of Machine Grinding Pressure Additional Weights Application Dust vacuum port Water-feeding Water tank capacity Voltage Amperage Cable length Machine dimensions Length Width Height LAVINA Package Length Width Height
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25in/655mm 4.5in//115mm 9in/225mm 300-1440rpm 7.5HP/5.5 kW 495lbs/225kg 220lbs/100kg 48lbs/22kg wet or dry yes peripheral 4.1gal/16L 3ph x460V/60Hz 12.2 Amp 58 ft/17.4m 54in/1350mm 27.6in/690mm 44in/1100mm 48in/1200mm 32in/800mm 32in/800mm
LAVINA™ SPS Models and Their Specifications
LAVINA 32™ SPS
Three-Phase Variable Speed 20HP
Ideal for Very Large Commercial Jobs!
SUR FA CE PRE PA ▪ LAVINA 32™ 20HP is a three-phase six-head planetary movement machine. Its design and construction frame are very comfortable for operation. We recommend LAVINA 32™ 20HP for very large commercial jobs and for any commercial jobs that requires a very powerful grinding and surface preparation work. ▪ Thirty-two inch (32”) wide grinding and polishing path with the tools touching the rim of the skirt and leaving only 5mm distance to the edge eliminates the need for additional edge work. ▪ Designed for both dry and wet applications. When used dry, LAVINA 32™ 20HP connects to DC5800c ThreePhase vacuum by Dustcontrol or other vacuums designed for commercial use. ▪ Several lines of very aggressive diamond tools for various floor types were custom developed for LAVINA™ machines. Be sure to try our new WAFFEL Heavy-Duty Polishing Pads! ▪ Relatively low noise levels. ▪ Easy to disassemble and transport. Convenient to handle and operate. ▪ Detailed DVD instructions available. ▪ One year warranty on parts and workmanship. ▪ A user friendly design includes: - Hourly meter that keeps track of the hours worked. - Self-leveling skirt that keeps dust/dirt confined under the bowl. - Soft Start technology allowing for a smooth start and a progressive power built-up. - Pneumatic tires with pressure that can be adjusted according to the tools’ size. - 2 Night vision lights which enables operator to direct the light as needed. - Adjustable handle bars with 6 different positions intended for comfort and easy edge work. - Vacuum port for dry applications. - Variable speed motor bolted on top for convenient and fast inspection or repair.
Specifications for LAVINA 32™ 20HP Working Width Tool Holder Diameter Tool Diameter Attachment Speed Horse Power Weight of Machine Grinding Pressure Additional Weights Application Dust vacuum port Water-feeding Water tank capacity Voltage Amperage Cable length Machine dimensions Length Width Height LAVINA Package Length Width Height
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32in/813mm 4.5in//115mm 9in/225mm 300-1100rpm 20HP/15 kW 800lbs/363kg 551lbs/250kg wet or dry yes peripheral 11.9gal/45L 3phx230V/60Hz 60 Amp 58 ft/17.4m 84.6in/2150mm 35.4in/900mm 49.2in/1250mm 66.9in/1700mm 39.4in/1000mm 59.1in/1500mm
VACUUMS by DUSTCONTROL
As the concrete industry grows, so does the need for concrete grinding equipment that offers dry grinding as an option. All LAVINA™ machines work dry. Their design includes a protective self-leveling skirt and a vacuum ready port.
We tested various vacuums and concluded that Dustcontrol vacuums are very efficient. Some Dustcontrol vacuums feature unique pre-separators and advanced filter technology. The majority of the dust, up to 99.97%, is removed from the airflow prior to entering the filter system. Then the filter system cleans the air to OSHA standards. Exhausted air is cleaner than the average home’s air quality, thus eliminating the harmful silica dust and asbestos fibers generated by concrete grinding and creating a dust-free work environment.
Selecting a vacuum, which offers an effective filtration system, is the next most important consideration for operators. As you may be aware, the dust from floor grinding can cause numerous problems if the vacuum used in conjunction with the machine does not have a powerful and efficient filtration system. To name a few of these problems – unsafe work environment, reduced tool life, decreased productivity etc…
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VACUUMS by DUSTCONTROL
DC3800c Single-phase 115v/60Hz Vacuum
DC3800cTwinSingle-phase115v/60HzVacuum
The DC3800c Single-Phase is a lightweight vacuum system, which is excellent for small and medium size machines such as LAVINA 16™ and LAVINA 20™. This vacuum unit has a large flow capacity. For better filtration results, the DC3800c is equipped with HEPA filter. Its filter system also allows for ergonomic and dust-free filter changes.
The DC 3800c Twin is suggested for use with LAVINA 25™ machine, which works on larger areas and creates larger amounts of dust. The DC 3800c Twin features strong preseparators and advanced filter technology. It is equipped with two cyclones, one of which is used as a pre-separator to absorb the coarse material; the other absorbs the remaining fine dust.
Specifications for DC3800c Single-phase
Specifications for DC3800c Single-phase Twin
HxWxL(mm) Weight Inlet Hose length Flow at open inlet Power consumption Max negative pressure Filter area (fine filter Degree of separation Filter area (microfilter Degree of separation HEPA H13 filter Collecting sack (filling volume)
HxWxL(mm) Weight Inlet Hose length Flow at open inlet Power consumption Max negative pressure Filter area (fine filter Degree of separation Filter area (microfilter Degree of separation HEPA H13 filter Collecting sack (filling volume)
1446x600x700 77 lbs Ø 2 in 16 ft -32ft max 112CFM 2300W-2800W/4HP 21/24 kPa 19.38 ft² 99.9% 16.15 ft² 99.995% 10.6 gallons
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1446x650x700 119 lbs Ø 2 in 16 ft -66ft max 188CFM 2300W-2800W/4HP 21/24 kPa 19.38 ft² 99.9% 16.15 ft² 99.995% 2 x 10.5gallons
DC5800c Three-phase 460V/60Hz Vacuum
DC3800c Three-phase Twin Turbo 460V/60hz Vacuum The DC3800c Twin Turbo is developed for absorbing large quantities of grinding dust. It is recommended for use with all LAVINA 25™ models on larger commercial jobs where three-phase electricity is available. The DC3800c Twin Turbo has a HEPA filter and a unique reverse filter cleaning system, which prolongs the filter’s life. It also features a large flow capacity and large dust storage. Specifications for DC3800c Twin Turbo HxWxL(mm) Weight Inlet Hose length Flow at open inlet Power consumption Max negative pressure Filter area (fine filter Degree of separation Filter area (microfilter Degree of separation HEPA H13 filter Collecting sack (filling volume)
The DC5800c 7.5kW/10HP has a very strong vacuum effect and is designed specifically for heavy dust cleaning. We recommend this vacuum for use with LAVINA 32™ on very large commercial jobs. The DC5800c 7.5kW/10HP has a triple-stage dust separation via cyclone, filter and HEPA filter, plus reverse filter cleaning for prolonged life, and a turbo pump for continuous operation. Specifications for DC5800c HxWxL(mm) Weight Inlet Hose length Flow at open inlet Power consumption Max negative pressure Filter area (fine filter Degree of separation Filter area (microfilter Degree of separation HEPA H13 filter Collecting sack (filling volume)
1400x650x970 179 lbs Ø 2 in 16 ft-66 ft max 188CFM 2300W-2800W/4HP 28 kPa 19.36 ft² 99.9% 16.15 ft² 99.995% 2 x 10.5 gallons
21
1800x760x1000 419 lbs Ø 3 in 16 ft-98 ft max 353CFM 7.5 kW/10HP 31 kPa 90.42 ft² >99.9% 26.91 ft² >99.97% 13.2 gallons
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS SOFT CONCRETE GRINDING As part of Superabrasive’s commitment to provide customers with the most efficient and innovative tools and equipment, we developed and manufactured separate tool lines for softer and harder concrete floors. Our soft concrete line includes two systems – a disposable and a replaceable one. Both systems include terrazzo bond Small Terrazzo Plugs (SMTP) specifically designed for soft concrete grinding.
Plate for LAVINA™ with 6, 4 and 3 Buttons, 9 in Formulated for soft concrete applications, the 9 inch LAVINA™ plate is a disposable system featuring 6, 4 or 3 buttons. The 6 buttons plate achieves a less aggressive cut and allows for a more refined finish. The 4 buttons plate is very aggressive, and the 3 buttons one is even more aggressive.
Item # Description Size Bond LV-9-3B-006T LV-9-3B-014T LV-9-3B-030T LV-9-3B-070T LV-9-3B-120T
Plate for LAVINA™ with 3 Buttons, Grit 06 Plate for LAVINA™ with 3 Buttons, Grit 14 Plate for LAVINA™ with 3 Buttons, Grit 30 Plate for LAVINA™ with 3 Buttons, Grit 70 Plate for LAVINA™ with 3 Buttons, Grit 120
9in 9in 9in 9in 9in
terrazzo terrazzo terrazzo terrazzo terrazzo
LV-9-4B-006T LV-9-4B-014T LV-9-4B-030T LV-9-4B-070T LV-9-4B-120T
Plate for LAVINA™ with 4 Buttons, Grit 06 Plate for LAVINA™ with 4 Buttons, Grit 14 Plate for LAVINA™ with 4 Buttons, Grit 30 Plate for LAVINA™ with 4 Buttons, Grit 70 Plate for LAVINA™ with 4 Buttons, Grit 120
9in 9in 9in 9in 9in
terrazzo terrazzo terrazzo terrazzo terrazzo
LV-9-6B-006T LV-9-6B-014T LV-9-6B-030T LV-9-6B-070T LV-9-6B-120T
Plate for LAVINA™ with 6 Buttons, Grit 06 Plate for LAVINA™ with 6 buttons, Grit 14 Plate for LAVINA™ with 6 buttons, Grit 30 Plate for LAVINA™ with 6 buttons, Grit 70 Plate for LAVINA™ with 6 buttons,Grit 120
9in 9in 9in 9in 9in
terrazzo terrazzo terrazzo terrazzo terrazzo
22
For Customer Service • Toll-Free: 1-800-987-8403
Plate for LAVINA™ with Holders for Small Terrazzo Plugs, 9in Our replaceable system for soft concrete grinding features a 9 inch plate for LAVINA™ machines with holders for small terrazzo plugs. This complete system can work more or less aggressively depending on the floor condition. For a more aggressive cut we recommend using fewer plugs. Add more plugs for a more refined finish.
Item # Description Size LV-9-H-SMTP
Plate for LAVINA™ with Holders for Small Terrazzo Plugs
9in
Small Terrazzo Plugs, Terrazzo Bond Terrazzo bond SMTP are developed for the 9 inch LAVINA™ plate with holders for small terrazzo plugs. We recommend that you do not replace the SMTP in the LV-9-H-SMTP, until they are worn out. This will help preventing excessive scratching and plug wear. Item # Description Bond 0006T Small Terrazzo Plug, Grit 06 terrazzo 0014T Small Terrazzo Plug, Grit 14 terrazzo 0030T Small Terrazzo Plug, Grit 30 terrazzo 0070T Small Terrazzo Plug, Grit 70 terrazzo 0120T Small Terrazzo Plug, Grit 120 terrazzo 0220T Small Terrazzo Plug, Grit 220 terrazzo
23
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS SOFT CONCRETE GRINDING
Plate for LAVINA 16™ and LAVINA 16E™ with 3 Buttons, 7in The 7in plate for LAVINA 16™ and LAVINA 16E™ was specifically developed for smaller size machines. This 3 buttons system is intended for soft concrete applications and achieves an excellent aggressive which allows for a solid surface preparation.
Item # Description Size Bond LV-7-3B-006T LV-7-3B-014T LV-7-3B-030T LV-7-3B-070T LV-7-3B-120T
Plate for LAVINA™ with 3 Buttons, Grit 06 Plate for LAVINA™ with 3 Buttons, Grit 14 Plate for LAVINA™ with 3 Buttons, Grit 30 Plate for LAVINA™ with 3 Buttons, Grit 70 Plate for LAVINA™ with 3 Buttons, Grit 120
7in 7in 7in 7in 7in
Plate for LAVINA 16™ and LAVINA 16E™ with Holders for Small Terrazzo Plugs, 7in The replaceable 7in soft concrete system with holders for small terrazzo plugs was specifically designed for smaller size machines such as LAVINA 16™ and LAVINA 16E™. It works just as aggressive as the disposable system, yet provides a flexibility of using the same plate with new plugs.
Item # Description Size LV-7-H-SMTP
Plate for LAVINA™ with Holders for Small Terrazzo Plugs
24
7in
terrazzo terrazzo terrazzo terrazzo terrazzo
For Customer Service • Toll-Free: 1-800-987-8403
MEDIUM AND HARD CONCRETE GRINDING Superabrasive offers two systems developed exclusively for medium and hard concrete grinding – a disposable and a replaceable system. Both systems feature metal bond Small Terrazzo Plugs (SMTP), which work perfectly even on the hardest concrete floors and provide an excellent foundation for all other steps.
Plate for LAVINA™ with 6, 4 and 3 Buttons, 9 in Similarly to the 9 inch plate for softer concrete applications, we developed a 9 inch LAVINA™ plate for harder concrete floors. This system offers three types of plates 6, 4 and 3 buttons plate. The 6 button disposable system provides a less aggressive cut and allows for a more refined finish. The other two are recommended for more aggressive applications.
Item # Description Size Bond LV-9-3B-006T LV-9-3B-014T LV-9-3B-030T LV-9-3B-070T LV-9-3B-120T
Plate for LAVINA™ with 3 Buttons, Grit 06 Plate for LAVINA™ with 3 Buttons, Grit 14 Plate for LAVINA™ with 3 Buttons, Grit 30 Plate for LAVINA™ with 3 Buttons, Grit 70 Plate for LAVINA™ with 3 Buttons, Grit 120
9in 9in 9in 9in 9in
metal metal metal metal metal
LV-9-4B-006T LV-9-4B-014T LV-9-4B-030T LV-9-4B-070T LV-9-4B-120T
Plate for LAVINA™ with 4 Buttons, Grit 06 Plate for LAVINA™ with 4 Buttons, Grit 14 Plate for LAVINA™ with 4 Buttons, Grit 30 Plate for LAVINA™ with 4 Buttons, Grit 70 Plate for LAVINA™ with 4 Buttons, Grit 120
9in 9in 9in 9in 9in
metal metal metal metal metal
LV-9-6B-006M LV-9-6B-014M LV-9-6B-030M LV-9-6B-070M LV-9-6B-120M
Plate for LAVINA™ with 6 Buttons, Grit 06 Plate for LAVINA™ with 6 Buttons, Grit 06 Plate for LAVINA™ with 6 Buttons, Grit 30 Plate for LAVINA™ with 6 Buttons, Grit 70 Plate for LAVINA™ with 6 Buttons, Grit 120
9in 9in 9in 9in 9in
metal metal metal metal metal
25
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS MEDIUM AND HARD CONCRETE GRINDING
Plate for LAVINA™ with Holders for Small Terrazzo Plugs, 9in As the initial stage in grinding concrete, this 9 inch plate for LAVINA™ with holders for small terrazzo plugs features a complete system for all your harder concrete grinding applications. If more aggressive cut is desired, we recommend using fewer plugs. Adding more plugs results in a more refined finish.
Item # Description Size LV-9-H-SMTP
Plate for LAVINA™ with Holders for Small Terrazzo Plugs
9in
Small Terrazzo Plugs, Metal bond Metal bond SMTP are specifically developed for harder concrete floors. Again, we recommend that you do not replace the SMTP in the LV-9-H-SMTP, until they are fully worn out. This will help preventing excessive scratching and plug wear. Item # Description Bond 0006M Small Terrazzo Plug, Grit 06 metal 0014M Small Terrazzo Plug, Grit 14 metal 0030M Small Terrazzo Plug, Grit 30 metal 0070M Small Terrazzo Plug, Grit 70 metal 0120M Small Terrazzo Plug, Grit 120 metal 0220M Small Terrazzo Plug, Grit 220 metal 0400M Small Terrazzo Plug, Grit 400 metal 0800M Small Terrazzo Plug, Grit 800 metal
26
For Customer Service • Toll-Free: 1-800-987-8403
Plate for LAVINA 16™ and LAVINA 16E™ with 3 Buttons, 7in Similarly to the 7 inch plate for softer concrete applications, we developed a 7 inch LAVINA 16™ and LAVINA 16E™ plate for harder concrete floors. This 3 buttons system is a disposable system that provides an aggressive cut on harder concrete surfaces.
Item # Description Size Bond LV-7-3B-006M LV-7-3B-014 M LV-7-3B-030 M LV-7-3B-070 M LV-7-3B-120 M
Plate for LAVINA™ with 3 Buttons, Grit 06 Plate for LAVINA™ with 3 Buttons, Grit 14 Plate for LAVINA™ with 3 Buttons, Grit 30 Plate for LAVINA™ with 3 Buttons, Grit 70 Plate for LAVINA™ with 3 Buttons, Grit 120
7in 7in 7in 7in 7in
Plate for LAVINA 16™ and LAVINA 16E™ with Holders for Small Terrazzo Plugs, 7in The complete 7in medium and hard concrete system with holders for small terrazzo plugs was also specifically designed for smaller size machines such as LAVINA 16™ and LAVINA 16E™. It works just as aggressive as the disposable system, yet provides a flexibility of using the same plate with new plugs.
Item # Description Size LV-7-H-SMTP
Plate for LAVINA™ with Holders for Small Terrazzo Plugs
27
7in
metal metal metal metal metal
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS ACHIEVING GLOSSY SURFACE
CALIBRA Ceramic Pad for Floor Applications CALIBRA ceramic pads are extremely efficient. When used properly, they are capable of achieving outstanding results. These pads are developed explicitly for removing surface scratches that occur after metal bond steps. The 3 inch high-performing pads are available in grits 50, 100 and 200. Whether run dry or wet they allow removal of the surface scratches without using the multiple bond steps over again.
Item # Description Size CS3-C CS3-M CS3-F
Calibra Ceramic Pad for Floor Application, Coarse Calibra Ceramic Pad for Floor Application, Medium Calibra Ceramic Pad for Floor Application, Fine
3in 3in 3in
Foam Head for LAVINA™, 7in and 9in A must have tool, these head foam plates ensure a consistent floor honing or polishing results.
Item # Description Size LV-7-FP Foam Head for LAVINA 16™ 7in LV-9-FP Foam Head for LAVINA 20™, LAVINA 25™ and LAVINA 32™ 9in
28
For Customer Service • Toll-Free: 1-800-987-8403
ONE-CUT EVEN GRINDING AND SURFACE PREPARATION PRIOR TO APPLYING ADHESIVES OR EPOXY
Finger System Plate for LAVINA™ with 5 Springs and Holders, 9in The Finger system LAVINA™ plate is among the most unique systems Superabrasive has ever developed. Designed for glue or light epoxy removal, this system ensures a continuous contact between the diamonds and the floor. Its working capabilities are beyond excellent as it can reach all floor spots – high and low – achieving a good foundation for the following steps. Be aware that these plates could intensify the “leopard spots” effect should they be used in conjunction with the polishing steps.
Item # Description Size LV-7-FS-3 LV-9-FS-5
Finger System Plate for LAVINA™ with 3 Springs and Holders Finger System Plate for LAVINA™ with 5 Springs and Holders
7in 9in
Small Terrazzo Plugs, Metal Bond Metal bond SMTP are used as inserts on the 7 inch or 9 inch finger system plate. As noted previously, we recommend that you do not replace the small terrazzo plugs in the LV-7-FS-3 or LV-7-FS-5, until they are worn out. This will help preventing excessive scratching and plug wear.
Item # Description Bond 0006M Small Terrazzo Plug, Grit 06 metal 0014M Small Terrazzo Plug, Grit 14 metal 0030M Small Terrazzo Plug, Grit 30 metal 0070M Small Terrazzo Plug, Grit 70 metal 0120M Small Terrazzo Plug, Grit 120 metal 0220M Small Terrazzo Plug, Grit 220 metal 0400M Small Terrazzo Plug, Grit 400 metal 0800M Small Terrazzo Plug, Grit 800 metal
29
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS EPOXY COATING AND GLUE REMOVAL A major difficulty in preparing the floor for grinding is the removal of epoxy and glue coatings. To eliminate the hardship involved with this process, Superabrasive developed two systems – a terrazzo bond system for softer floors and a metal bond system for harder floors. Both systems work very well in providing the best foundation for concrete grinding and polishing.
Plate for LAVINA™ with 4 Buttons, 9 in Superabrasive developed this terrazzo bond 9 inch LAVINA™ plate with 4 buttons for removing coatings applied to softer concrete floors. It provides for a very aggressive grind or cut of softer concrete floors.
Item # Description Size Bond LV-9-4B-006T LV-9-4B-014T LV-9-4B-030T LV-9-4B-070T LV-9-4B-120T
Plate for LAVINA™ with 4 Buttons, Grit 06 Plate for LAVINA™ with 4 Buttons, Grit 14 Plate for LAVINA™ with 4 Buttons, Grit 30 Plate for LAVINA™ with 4 Buttons, Grit 70 Plate for LAVINA™ with 4 Buttons, Grit 120
9in 9in 9in 9in 9in
terrazzo terrazzo terrazzo terrazzo terrazzo
Plate for LAVINA™ with 4 Buttons, 9 in Coatings applied on harder concrete floors require even a more aggressive grinding system. Our 9 inch metal bond LAVINA™ plate is a 4 button system designed exclusively for removing coatings applied to medium and hard structure concrete floors.
Item # Description Size Bond LV-9-4B-006M LV-9-4B-014M LV-9-4B-030M LV-9-4B-070M LV-9-4B-120M
Plate for LAVINA™ with 4 Buttons, Grit 06 Plate for LAVINA™ with 4 Buttons, Grit 14 Plate for LAVINA™ with 4 Buttons, Grit 30 Plate for LAVINA™ with 4 Buttons, Grit 70 Plate for LAVINA™ with 4 Buttons, Grit 120
30
9in 9in 9in 9in 9in
metal metal metal metal metal
For Customer Service • Toll-Free: 1-800-987-8403
Brazed Pads for Lippage, 3in and 4in Lippage removal is among the first steps in preparing the floor for grinding. Superabrasive recommends these 3 and 4 inch high performance vacuumbrazed pads for grinding lippage, floor leveling and thin coating removal. Brazed bond tools are usually very aggressive as the diamonds open quicker than in sintered bond tools. They achieve excellent results on concrete, natural and engineered stone surfaces. Wet application is preferable. For tougher cases of lippage removal and initial floor preparation, we recommend the SA superthick metal bond discs.
Item # Description Size Bond CEM3-030BR CEM3-050BR CEM3-100BR CEM3-200BR CEM4-030BR CEM4-050BR CEM4-100BR CEM4-200BR
Vacuum-Brazed Pads with Channels, Grit 06 Vacuum-Brazed Pads with Channels, Grit 50 Vacuum-Brazed Pads with Channels, Grit 100 Vacuum-Brazed Pads with Channels, Grit 200 Vacuum-Brazed Pads with Channels, Grit 30 Vacuum-Brazed Pads with Channels, Grit 50 Vacuum-Brazed Pads with Channels, Grit 100 Vacuum-Brazed Pads with Channels, Grit 200
31
3in 3in 3in 3in 4in 4in 4in 4in
brazed brazed brazed brazed brazed brazed brazed brazed
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS WOOD SANDING Superabrasive diamond mesh discs designed for wood sanding are becoming very popular in the floor restoration business. These non-traditional solutions proved to be highly efficient in sanding equally well outdoor and indoor wood floors. They achieve an even grinding distribution and follow the floor patterns without leaving marks. Depending on the amount of stock removal, different grits are recommended. Counter sink all screws and nails first. The discs will remove the heads. Each of the brazed discs has 3 mounting holes.
Flexible Brazed Mesh Disc, Silver, 9 in We recommend grit 30 for outdoor areas such as decks where a need for more material removal exists. Both grits 30 and 50 are too coarse and they will remove more material and leave scratches on finer indoor floors.
Item # Description Size 9-NET-BR-0030
Flexible Brazed Mesh Disc, Silver, Grit 30
9in
Flexible Brazed Mesh Disc, Green, 9 in Similarly to grit 30, use grit 50 for sanding outdoor areas only.
Item # Description Size 9-NET-BR-0050
Flexible Brazed Mesh Disc, Green, Grit 50
9in
Flexible Brazed Mesh Disc, White, 9 in Start with grit 70 when sanding indoor wood floors that need more stock removal. Do not use grit 30 and 50 on indoor floors. Item # Description Size 9-NET-BR-0070
Flexible Brazed Mesh Disc, White, Grit 70
32
9in
For Customer Service • Toll-Free: 1-800-987-8403
Flexible Brazed Mesh Disc, Black, 9 in After grit 70 continue sanding with grits 120 and 220. For even better results finish with grits 400 and 600 of our electroplated polishing pads.
Item # Description Size 9-NET-BR-0120 9-NET-BR-0220
Flexible Brazed Mesh Disc, Black, Grit 120 Flexible Brazed Mesh Disc, Black, Grit 220
9in 9in
Holder for Flexible Brazed Mesh Disc for LAVINA™, 9 in The 9 inch LAVINA™ mesh discs holder is designed for holding the mesh discs to the machines.
Item # Description Size 9-NET-LV-HOLDER Holder for Flexible Brazed Mesh Disc for LAVINA™
33
9in
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS CONCRETE POLISHING
NATO® Shape Floor Polishing Disc, Wet
PATENTED
NATO® floor polishing discs set the standard for the concrete polishing industry! Superabrasive was among the first companies to design and manufacture polishing discs for concrete floor applications. NATO® resin bond discs are developed exclusively for concrete polishing. Grit sequence was carefully determined to ensure the optimum quality glossy finish. Polishing concrete requires several polishing steps usually starting with 50 and ending with 3000. Concrete is considered polished after grits 1800 and 3000 are applied. NATO® discs also feature a unique disc shape, which increases their work efficiency through quicker waste disposal. NATO® discs work great on both softer and harder concrete floors. Minimum of three discs per head are required for proper operation. The 3 inch NATO® shape floor polishing discs are recommended for wet applications only!
Item # Description Size Bond NS-0030 NS-0050 NS-0120 NS-0220 NS-0400 NS-0600 NS-0800 NS-1800 NS-3500
NATO® Shape Floor Polishing Discs , Grit 30 NATO® Shape Floor Polishing Discs , Grit 50 NATO® Shape Floor Polishing Discs , Grit 120 NATO® Shape Floor Polishing Discs , Grit 220 NATO® Shape Floor Polishing Discs , Grit 400 NATO® Shape Floor Polishing Discs , Grit 600 NATO® Shape Floor Polishing Discs , Grit 800 NATO® Shape Floor Polishing Discs , Grit 1800 NATO® Shape Floor Polishing Discs , Grit 3500
34
3in 3in 3in 3in 3in 3in 3in 3in 3in
resin resin resin resin resin resin resin resin resin
For Customer Service • Toll-Free: 1-800-987-8403
NATO® Shape Floor Polishing Disc, Dry
PATENTED
Superabrasive also offers NATO® line of polishing discs for dry applications. They feature the same unique design and working capabilities as the wet application discs. NATO® dry discs are available in grits 30, 50, 100, 200, 400, 600, 800, 1500 and 3000. Each grit step increases concrete’s glossiness and reflectivity. For matte finish stop polishing after grit 400.
Item # Description Size Bond NS-0030D NS-0050D NS-0100D NS-0200D NS-0400D NS-0600D NS-0800D NS-1500D NS-3500D
NATO® Shape Floor Polishing Discs, Dry, Grit 30 NATO® Shape Floor Polishing Discs, Dry, Grit 50 NATO® Shape Floor Polishing Discs, Dry, Grit 100 NATO® Shape Floor Polishing Discs, Dry, Grit 200 NATO® Shape Floor Polishing Discs, Dry, Grit 400 NATO® Shape Floor Polishing Discs, Dry, Grit 600 NATO® Shape Floor Polishing Discs, Dry, Grit 800 NATO® Shape Floor Polishing Discs, Dry, Grit 1500 NATO® Shape Floor Polishing Discs, Dry, Grit 3500
35
3in 3in 3in 3in 3in 3in 3in 3in 3in
resin resin resin resin resin resin resin resin resin
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS CONCRETE POLISHING
T-BONE® Superthick Floor Polishing Disc
PATENTED
In addition to the NATO® floor polishing discs, we produced the more affordable T-BONE® superthick floor polishing disc line. Our T-BONE® discs offer excellent polish quality. Their shape is designed to ensure efficient water flow needed for disposal of waste and maintenance of a clear contact between the diamonds and the floor. The 3 inch T-BONE® discs listed below are recommended for wet applications only!
Item # Description Size Bond SB3-0050 SB3-0120 SB3-0220 SB3-0400 SB3-0800 SB3-1800 SB3-3500
T-BONE® Superthick Floor Polishing Disc, Grit 50 T-BONE® Superthick Floor Polishing Disc, Grit 120 T-BONE® Superthick Floor Polishing Disc, Grit 220 T-BONE® Superthick Floor Polishing Disc, Grit 400 T-BONE® Superthick Floor Polishing Disc, Grit 800 T-BONE® Superthick Floor Polishing Disc, Grit 1800 T-BONE® Superthick Floor Polishing Disc, Grit 3500
36
3in 3in 3in 3in 3in 3in 3in
resin resin resin resin resin resin resin
For Customer Service • Toll-Free: 1-800-987-8403
T-BONE® Superthick Floor Polishing Disc, Dry
PATENTED
Since wet applications require additional time and effort to clean up the slurry, Superabrasive designed the T-BONE® superthick floor polishing discs for dry applications. These resin bond discs can withstand the friction which dry applications create. They are an excellent choice for customers who need high performance costefficient dry polishing disc to finish the job using dry application tool.
Item # Description Size Bond SB3-0050D SB3-0100D SB3-0200D SB3-0400D SB3-0800D SB3-1500D SB3-3500D
T-BONE® Superthick Floor Polishing Disc, Dry, Grit 50 T-BONE® Superthick Floor Polishing Disc, Dry, Grit 100 T-BONE® Superthick Floor Polishing Disc, Dry, Grit 200 T-BONE® Superthick Floor Polishing Disc, Dry, Grit 400 T-BONE® Superthick Floor Polishing Disc, Dry, Grit 800 T-BONE® Superthick Floor Polishing Disc, Dry, Grit 1500 T-BONE® Superthick Floor Polishing Disc, Dry, Grit 3500
37
3in 3in 3in 3in 3in 3in 3in
resin resin resin resin resin resin resin
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS CONCRETE POLISHING
SA Superthick Floor Polishing Disc You will recognize the shape of these large discs! The 4 inch SA superthick floor polishing discs manufactured by Superabrasive were among the first concrete polishing discs on the market. Through the years we have improved their working capabilities tremendously. Designed specifically for polishing concrete floors they feature a very efficient resin bond compound, and can be utilized for dry or wet applications.
Item # Description Size Bond SA-4-0050 SA-4-0120 SA-4-0220 SA-4-0400 SA-4-0800 SA-4-1800 SA-4-3500 SA-4-8500
SA Superthick Floor Polishing Disc, Grit 50 SA Superthick Floor Polishing Disc, Grit 120 SA Superthick Floor Polishing Disc, Grit 220 SA Superthick Floor Polishing Disc, Grit 400 SA Superthick Floor Polishing Disc, Grit 800 SA Superthick Floor Polishing Disc, Grit 1800 SA Superthick Floor Polishing Disc, Grit 3500 SA Superthick Floor Polishing Disc, Grit 8500
4in 4in 4in 4in 4in 4in 4in 4in
resin resin resin resin resin resin resin resin
SA Superthick Floor Polishing Disc, High Performance, Dry Superabrasive’s 3 inch SA superthick high-performance floor polishing discs are among the hottest on the market! These highly efficient resin bond polishing discs for concrete floors work exceptionally well and deliver consistent polish quality on all types of concrete floors. Achieving glossy finish in a record time is their strength. We recommend that you use these discs for dry applications only. Item # Description Size Bond SA3-HP-0050 SA3-HP-0100 SA3-HP-0200 SA3-HP-1500 SA3-HP-3000
SA Superthick Floor Polishing Disc, Dry, Grit 50 SA Superthick Floor Polishing Disc, Dry, Grit 100 SA Superthick Floor Polishing Disc, Dry, Grit 200 SA Superthick Floor Polishing Discs, Dry, Grit 1500 SA Superthick Floor Polishing Discs, Dry, Grit 3000
38
3in 3in 3in 3in 3in
resin resin resin resin resin
For Customer Service • Toll-Free: 1-800-987-8403
SA Superthick Floor Polishing Disc, High Performance, Dry 65 The SA superthick high-performance floor polishing discs are designed to produce a clear and deep glossy reflection on all concrete floors. Manufactured from special resin bond compound compressed under high temperature, these discs have excellent working capabilities. We suggest that you use these SA discs for dry applications only. Try our SA superthick high-performance floor polishing discs! They are the customers’ favorite discs.
Item # Description Size Bond SA3-HP65-0050 SA3-HP65-0100 SA3-HP65-0200 SA3-HP65-0400 SA3-HP65-0800 SA3-HP65-1500 SA3-HP65-3000
SA Superthick Floor Polishing Disc, High Performance, Hot Pressed, Dry, Grit 50 SA Superthick Floor Polishing Disc, High Performance, Hot Pressed, Dry, Grit 100 SA Superthick Floor Polishing Disc, High Performance, Hot Pressed, Dry, Grit 200 SA Superthick Floor Polishing Disc, High Performance, Hot Pressed, Dry, Grit 400 SA Superthick Floor Polishing Disc, High Performance, Hot Pressed, Dry, Grit 800 SA Superthick Floor Polishing Disc, High Performance, Hot Pressed, Dry, Grit 1500 SA Superthick Floor Polishing Disc, High Performance, Hot Pressed, Dry, Grit 3000
39
3in 3in 3in 3in 3in 3in 3in
resin resin resin resin resin resin resin
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS V-Harr™ System for Polishing and Restoring Concrete Floors
▪ Natural wool flexible backer with excellent scrubbing and polishing qualities ▪ Numerous large resin segments with a high concentration of diamonds ensuring outstanding results and a long tool life ▪ Very strong wool – diamond adhesion providing for secure attachment of segments ▪ Spiral movement enabling efficient waste disposal and guaranteeing clean contact between the diamonds and the floor
PATENT PENDING
▪ Diamonds work to the edge of the pad
Member of a new generation of pad systems, V-Harr™ System for Polishing and Restoring Concrete Floors is among our newest products. This system is developed exclusively for polishing and restoring concrete floors. However, it is also ideal for terrazzo and soft marble floors and can be used on any planetary movement floor polisher. V-Harr™ features numerous advantages. Listed here are some of the most important advantages.
▪ Dry application strongly recommended ▪ Best suited for concrete and terrazzo floors ▪ Available in sizes: 5in, 7in, 8in, 9in, 10 3/4in, 12in, 14in, 15in, 16in, 17in, 18in, 24in and 27in.
Item Description Size Grit Bond Attachment VF-5-0120 VF-5-0220 VF-5-0400 VF-5-0600 VF-5-0800 VF-5-1800
V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad
40
5in 5in 5in 5in 5in 5in
120 220 400 600 800 1800
resin resin resin resin resin resin
Velcro Velcro Velcro Velcro Velcro Velcro
For Customer Service • Toll-Free: 1-800-987-8403
Item Description Size Grit Bond Attachment VF-7-0120 VF-7-0220 VF-7-0400 VF-7-0600 VF-7-0800 VF-7-1800
V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad
7in 7in 7in 7in 7in 7in
120 220 400 600 800 1800
resin resin resin resin resin resin
Velcro Velcro Velcro Velcro Velcro Velcro
VF-8-0120 VF-8-0220 VF-8-0400 VF-8-0600 VF-8-0800 VF-8-1800
V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad
8in 8in 8in 8in 8in 8in
120 220 400 600 800 1800
resin resin resin resin resin resin
Velcro Velcro Velcro Velcro Velcro Velcro
VF-9-0120 VF-9-0220 VF-9-0400 VF-9-0600 VF-9-0800 VF-9-1800
V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad
9in 9in 9in 9in 9in 9in
120 220 400 600 800 1800
resin resin resin resin resin resin
Velcro Velcro Velcro Velcro Velcro Velcro
VF-10-0120 VF-10-0220 VF-10-0400 VF-10-0600 VF-10-0800 VF-10-1800
V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad
10¾in 10¾in 10¾in 10¾in 10¾in 10¾in
120 220 400 600 800 1800
resin resin resin resin resin resin
Velcro Velcro Velcro Velcro Velcro Velcro
VF-12-0120 VF-12-0220 VF-12-0400 VF-12-0600 VF-12-0800 VF-12-1800
V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad V-Harr™ Felt Backed Polishing Pad
12in 12in 12in 12in 12in 12in
120 220 400 600 800 1800
resin resin resin resin resin resin
Velcro Velcro Velcro Velcro Velcro Velcro
41
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS WAFFEL Heavy-Duty Polishing Pad
WAFFEL Floor Polishing Pad, 7in WAFFEL 7in floor polishing pad is among our newest line of products specifically developed for lighter grinding and polishing machines such LAVINA 16™ 1.5HP and LAVINA 16E™ 3HP. WAFFEL 7in polishing pad features an exceptional quality resin bond compound manufactured to produce excellent polish. The pad can be used for either wet or dry applications.
Item Description Size Grit Bond Attachment WAF-7-0030 WAF-7-0050 WAF-7-0120 WAF-7-0220 WAF-7-0400 WAF-7-0600 WAF-7-0800 WAF-7-1800 WAF-7-3500
WAFFEL Heavy-Duty Polishing Pad WAFFEL Heavy-Duty Polishing Pad WAFFEL Heavy-Duty Polishing Pad WAFFEL Heavy-Duty Polishing Pad WAFFEL Heavy-Duty Polishing Pad WAFFEL Heavy-Duty Polishing Pad WAFFEL Heavy-Duty Polishing Pad WAFFEL Heavy-Duty Polishing Pad WAFFEL Heavy-Duty Polishing Pad
42
7in 7in 7in 7in 7in 7in 7in 7in 7in
30 50 120 220 400 600 800 1800 3500
resin resin resin resin resin resin resin resin resin
Velcro Velcro Velcro Velcro Velcro Velcro Velcro Velcro Velcro
For Customer Service • Toll-Free: 1-800-987-8403
WAFFEL Heavy-Duty Floor Polishing Pad, 9in WAFFEL heavy-duty 9in floor polishing pad was designed for heavy-duty grinding and polishing machines such LAVINA 25™ 15HP and LAVINA 32™ 20HP. It features the same high quality resin bond compound as the 7in pad, a compound manufactured to produce excellent polish. The 10mm thickness ensures an outstanding tool performance and tool life. Wet and dry applications!
Item Description Size Grit Bond Attachment WAF-9-0030 WAFFEL Heavy-Duty Polishing Pad 9in 30 resin Velcro WAF-9-0050 WAFFEL Heavy-Duty Polishing Pad 9in 50 resin Velcro WAF-9-0120 WAFFEL Heavy-Duty Polishing Pad 9in 120 resin Velcro WAF-9-0220 WAFFEL Heavy-Duty Polishing Pad 9in 220 resin Velcro WAF-9-0400 WAFFEL Heavy-Duty Polishing Pad 9in 400 resin Velcro WAF-9-0600 WAFFEL Heavy-Duty Polishing Pad 9in 600 resin Velcro WAF-9-0800 WAFFEL Heavy-Duty Polishing Pad 9in 800 resin Velcro WAF-9-1800 WAFFEL Heavy-Duty Polishing Pad 9in 1800 resin Velcro WAF-9-3500 WAFFEL Heavy-Duty Polishing Pad 9in 3500 resin Velcro
43
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS WORKING ON CORNERS
FLEX 1503 Grinder For easier work on corners we offer the FLEX 1503 grinder.
Item # Description FL 1503
FLEX 1503 Hand-held Grinder
Turbo Cup with Thread Superabrasive offers a line of turbo cup wheels specifically developed for grinding and shaping stone and concrete surfaces. This unique product feature is rarely found in cup wheels currently available on the market. Our 4 and 5 inch turbo cup wheels produce aggressive stock removal at exceptionally fast cutting rate. They grind and shape with an ease even the hardest surfaces. These competitively priced tools are available in a 5/8-11 thread and in coarse, medium and fine grits.
Item # Description Size TC4-5/8-11-C Turbo Cup with 5/8-11 Thread, Coarse 4in TC4-5/8-11-M Turbo Cup with 5/8-11 Thread, Medium 4in TC4-5/8-11-F Turbo Cup with 5/8-11 Thread, Fine 4in TC5-5/8-11-C Turbo Cup with 5/8-11 Thread, Coarse 5in TC5-5/8-11-M Turbo Cup with 5/8-11 Thread, Medium 5in TC5-5/8-11-F Turbo Cup with 5/8-11 Thread, Fine 5in CW100x15-030 Cup Wheel with 5/8-11 Thread, Continuous Rim, Coarse 4in CW-5/8-11 Cup Wheel with 5/8-11 Thread, Coarse 4in
44
For Customer Service • Toll-Free: 1-800-987-8403
Polishing Discs for Marble and Granite, 3N Our 3N polishing pads are well known in the stone industry for their exceptional performance and impressive results. Developed to employ various important polishing features such as high flexibility and durability, the 3N pads are convenient and costefficient product. They perform flawlessly on natural and engineered stones and are available in two sizes, 4 and 5 inch with each size offering the following grits 50, 120, 220, 400, 600, 800, 1800, 3500 and 8500. Item # Description Size Bond 3N-4-0050 3N-4-0120 3N-4-0220 3N-4-0400 3N-4-0600 3N-4-0800 3N-4-1800 3N-4-3500 3N-4-8500
Polishing Discs for Marble and Granite, Grit 50 Polishing Discs for Marble and Granite, Grit 120 Polishing Discs for Marble and Granite, Grit 220 Polishing Discs for Marble and Granite, Grit 400 Polishing Discs for Marble and Granite, Grit 600 Polishing Discs for Marble and Granite, Grit 800 Polishing Discs for Marble and Granite, Grit 1800 Polishing Discs for Marble and Granite, Grit 3500 Polishing Discs for Marble and Granite, Grit 8500
4in 4in 4in 4in 4in 4in 4in 4in 4in
resin resin resin resin resin resin resin resin resin
3N-5-0050 3N-5-0120 3N-5-0220 3N-5-0400 3N-5-0600 3N-5-0800 3N-5-1800 3N-5-3500 3N-5-8500
Polishing Discs for Marble and Granite, Grit 50 Polishing Discs for Marble and Granite, Grit 120 Polishing Discs for Marble and Granite, Grit 220 Polishing Discs for Marble and Granite, Grit 400 Polishing Discs for Marble and Granite, Grit 600 Polishing Discs for Marble and Granite, Grit 800 Polishing Discs for Marble and Granite, Grit 1800 Polishing Discs for Marble and Granite, Grit 3500 Polishing Discs for Marble and Granite, Grit 8500
5in 5in 5in 5in 5in 5in 5in 5in 5in
resin resin resin resin resin resin resin resin resin
45
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS WORKING ON CORNERS
Polishing Discs for Concrete, 3N High Performance In addition to the regular 3N polishing pads for marble and granite, we manufacture an exclusive line of 3N polishing pads for concrete applications. These 4 and 5 inch high-performance long-lasting polishing pads are ideal solution for polishing concrete countertops. With concrete countertops becoming more popular, our 3N pads are an excellent tool for your toolbox. Dry application is recommended.
Item # Description Size Bond 3N-HP-4-0050 3N-HP-4-0100 3N-HP-4-0200 3N-HP-4-0400 3N-HP-4-0800 3N-HP-4-1500 3N-HP-4-3000 3N-HP-4-BUFF
High Performance Polishing Disc for Concrete, Grit 50 High Performance Polishing Disc for Concrete, Grit 100 High Performance Polishing Disc for Concrete, Grit 200 High Performance Polishing Disc for Concrete, Grit 400 High Performance Polishing Disc for Concrete, Grit 800 High Performance Polishing Disc for Concrete, Grit 1500 High Performance Polishing Disc for Concrete, Grit 3000 High Performance Polishing Disc for Concrete, BUFF
4in 4in 4in 4in 4in 4in 4in 4in
resin resin resin resin resin resin resin resin
3N-HP-5-0050 3N-HP-5-0100 3N-HP-5-0200 3N-HP-5-0400 3N-HP-5-0800 3N-HP-5-1500 3N-HP-5-3000 3N-HP-5-BUFF
High Performance Polishing Disc for Concrete, Grit 50 High Performance Polishing Disc for Concrete, Grit 100 High Performance Polishing Disc for Concrete, Grit 200 High Performance Polishing Disc for Concrete, Grit 400 High Performance Polishing Disc for Concrete, Grit 800 High Performance Polishing Disc for Concrete, Grit 1500 High Performance Polishing Disc for Concrete, Grit 3000 High Performance Polishing Disc for Concrete, BUFF
5in 5in 5in 5in 5in 5in 5in 5in
resin resin resin resin resin resin resin resin
46
For Customer Service • Toll-Free: 1-800-987-8403
Aluminum Rigid Backer Pad Aluminum rigid backers are perfect for flat surfaces (or straight edges) as they provide a solid pad support and help achieving an even marks-free polish. Our aluminum backer pads feature maximum potential for water dispersion and an excellent pad adhesion.
Item # Description Size 3AL-5/8-11 4AL-5/8-11 5AL-5/8-11 7AL-5/8-11
Aluminum Rigid Backer Pad, 5/8-11 Aluminum Rigid Backer Pad, 5/8-11 Aluminum Rigid Backer Pad, 5/8-11 Aluminum Rigid Backer Pad, 5/8-11
3in 4in 5in 7in
Rubber Backer Pad Superabrasive recommends rubber backer pads when working on corners or other curved areas. Rubber backers are very flexible and allow the operator to finish these areas with ease. Recently we introduced new rubber backer, which features an aluminum water dispersion unit. This feature makes the new pads about 100oz lighter than the old models and increases operator’s working comfort. Item # Description Size RB2-5/8-11 Rubber Backer Pad, 5/8-11 2in RB3-5/8-11 Rubber Backer Pad, 5/8-11 3in RB4-5/8-11 Rubber Backer Pad, 5/8-11 4in RB5-5/8-11 Rubber Backer Pad, 5/8-11 5in RB5-5/8-11D Rubber Backer Pad, 5/8-11, Dry 5in
47
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS MARBLE AND GRANITE GRINDING AND POLISHING
SA Superthick Floor Disc SA superthick metal bond floor polishing discs are a top-performer. They are developed specifically for initial floor grinding and work extremely well with lighter machines which develop a relative pressure of 2 to 6lb per square inch. SA discs are intended for wet application only!
Item # Description Size Bond SA-0030TR SA-0046MB SA-0070MB SA-0120MB SA-0220MB SA-400MB SA-0120CO SA-4-30TR SA-4-46MB SA-4-70MB SA-4-120MB SA-4-0120CO
SA Superthick Floor Disc, Grit 30 SA Superthick Floor Disc, Grit 46 SA Superthick Floor Disc, Grit 70 SA Superthick Floor Disc, Grit 120 SA Superthick Floor Disc, Grit 220 SA Superthick Floor Disc, Grit 400 SA Superthick Floor Disc, Grit 120 SA Superthick Floor Disc, Grit 30 SA Superthick Floor Disc, Grit 46 SA Superthick Floor Disc, Grit 70 SA Superthick Floor Disc, Grit 120 SA Superthick Floor Disc, Grit 120
3in 3in 3in 3in 3in 3in 3in 4in 4in 4in 4in 4in
terrazzo metal metal metal metal metal copper terrazzo metal metal metal copper
Metal Ring, 3in and 4in Very reliable and highly efficient, these 3 and 4 inches metal and copper bond rings are ideal tool for removal of stock and deep scratches. Superabrasive metal and copper rings work perfectly well on all natural stones including darker stones. However, we do not recommend them for engineered stone and concrete floors! Item # Description Size Bond SAMBR3-46 Metal Ring, Grit 46 3in metal SAMBR3-70 Metal Ring, Grit 70 3in metal SARBR3-120 Copper Ring, Grit 120 3in copper SAMBR4-46 SAMBR4-70 SARBR4-120
Metal Ring, Grit 46 Metal Ring, Grit 70 Copper Ring, Grit 120
48
4in 4in 4in
metal metal copper
For Customer Service • Toll-Free: 1-800-987-8403
Spiral with Channels, 10N Spiral pattern pads are the undoubted solution for restoring natural stone floors. The standard spiral pattern pads feature a special resin bond designed to provide superb polish. Spiral movement enables the water flow to efficiently dispose of the slurry. The grits sequence on these pads was developed to produce best results on marble and granite floors. Wet application only!
Item # Description Size Bond 10-3-0030 10-3-0050 10-3-0120 10-3-0220 10-3-0400 10-3-0800 10-3-1800 10-3-3500 10-3-8500
Spiral with Channels, 10N, Grit 30 Spiral with Channels, 10N, Grit 50 Spiral with Channels, 10N, Grit 120 Spiral with Channels, 10N, Grit 220 Spiral with Channels, 10N, Grit 400 Spiral with Channels, 10N, Grit 800 Spiral with Channels, 10N, Grit 1800 Spiral with Channels, 10N, Grit 3500 Spiral with Channels, 10N, Grit 8500
3in 3in 3in 3in 3in 3in 3in 3in 3in
resin resin resin resin resin resin resin resin resin
Spiral with Wide Channels The second line of spiral pads depicted here is our 10-SA pattern line. These wide channels spiral pads are an excellent tool for restoring finished natural stone floors such as marble and granite floors. The resin bond pads are specifically designed for natural stones and we suggest that they are not used on engineered stone and concrete floors. Wet application only! Item # Description Size Bond 10-SA-0050 10-SA-0120 10-SA-0220 10-SA-0400 10-SA-0800 10-SA-1800 10-SA-3500 10-SA-8500
Spiral with Wide Channels, Grit 50 Spiral with Wide Channels, Grit 120 Spiral with Wide Channels, Grit 220 Spiral with Wide Channels, Grit 400 Spiral with Wide Channels, Grit 800 Spiral with Wide Channels, Grit 1800 Spiral with Wide Channels, Grit 3500 Spiral with Wide Channels, Grit 8500
49
3in 3in 3in 3in 3in 3in 3in 3in
resin resin resin resin resin resin resin resin
LAVINA Surface Preparation System • Catalog 2008
DIAMOND TOOLS FOR LAVINA™ SPS MARBLE AND GRANITE GRINDING AND POLISHING
FLEXIBLE Electroplated Pads Our top-performing high-quality, flexible electroplated pads were manufactured for polishing natural stone and finer wood surfaces. These pads are perfect for softer natural stones such as marble, travertine, limestone and onyx as well as for finer indoor floor. They come in 3, 4, 5, 7, 9 and 10 inches and can be used on various floor grinders as well as on hand-held machines for working on corners.
Item
Description
Size
Grit
Bond
3EL-FL-0050 Flexible Electroplated Pad 3in 50 3EL-FL-0070 Flexible Electroplated Pad 3in 70 3EL-FL-0120 Flexible Electroplated Pad 3in 120 3EL-FL-0220 Flexible Electroplated Pad 3in 220 3EL-FL-0400 Flexible Electroplated Pad 3in 400 3EL-FL-0600 Flexible Electroplated Pad 3in 600
electroplated electroplated electroplated electroplated electroplated electroplated
4EL-FL-0050 Flexible Electroplated Pad 4in 50 4EL-FL-0070 Flexible Electroplated Pad 4in 70 4EL-FL-0120 Flexible Electroplated Pad 4in 120 4EL-FL-0220 Flexible Electroplated Pad 4in 220 4EL-FL-0400 Flexible Electroplated Pad 4in 400 4EL-FL-0600 Flexible Electroplated Pad 4in 600
electroplated electroplated electroplated electroplated electroplated electroplated
5EL-FL-0050 Flexible Electroplated Pad 5in 50 5EL-FL-0070 Flexible Electroplated Pad 5in 70 5EL-FL-0120 Flexible Electroplated Pad 5in 120 5EL-FL-0220 Flexible Electroplated Pad 5in 220 5EL-FL-0400 Flexible Electroplated Pad 5in 400 5EL-FL-0600 Flexible Electroplated Pad 5in 600
electroplated electroplated electroplated electroplated electroplated electroplated
50
For Customer Service • Toll-Free: 1-800-987-8403
Item
Description
Size
Grit
Bond
7EL-FL-0050 Flexible Electroplated Pad 7in 50 7EL-FL-0070 Flexible Electroplated Pad 7in 70 7EL-FL-0120 Flexible Electroplated Pad 7in 120 7EL-FL-0220 Flexible Electroplated Pad 7in 220 7EL-FL-0400 Flexible Electroplated Pad 7in 400 7EL-FL-0600 Flexible Electroplated Pad 7in 600
electroplated electroplated electroplated electroplated electroplated electroplated
9EL-FL-0050 Flexible Electroplated Pad 9in 50 9EL-FL-0070 Flexible Electroplated Pad 9in 70 9EL-FL-0120 Flexible Electroplated Pad 9in 120 9EL-FL-0220 Flexible Electroplated Pad 9in 220 9EL-FL-0400 Flexible Electroplated Pad 9in 400 9EL-FL-0600 Flexible Electroplated Pad, 9in 600
electroplated electroplated electroplated electroplated electroplated electroplated
10EL-FL-0050 Flexible Electroplated Pad 10in 50 10EL-FL-0070 Flexible Electroplated Pad 10in 70 10EL-FL-0120 Flexible Electroplated Pad 10in 120 10EL-FL-0220 Flexible Electroplated Pad 10in 220 10EL-FL-0400 Flexible Electroplated Pad 10in 400 10EL-FL-0600 Flexible Electroplated Pad 10in 600
electroplated electroplated electroplated electroplated electroplated electroplated
51
LAVINA Surface Preparation System • Catalog 2008
D
IAMOND TOOLS FOR OTHER FLOOR GRINDING AND POLISHING MACHINES
CEMENTINA, terrazzo bond Terrazzo bond Cementina pads are designed for grinding softer concrete floors. They work with all planetary movement machines, but perform best when used on light weight machines which have relative pressure lower than 2lb per square inch. Cementina pads must be used wet only!
Item # Description Size Bond CEM-0030T CEM-0070T
Cementina Discs, Grit 30 Cementina Discs, Grit 70
3in 3in
terrazzo terrazzo
CEMENTINA, metal bond Superabrasive also offers metal bond Cementina pads for grinding medium and hard concrete floors. The metal bond pads feature a unique bond compound, which provides for higher efficiency and durability. Metal bond Cementina pads must be used for wet applications only!
Item # Description Size Bond CEM-0030M CEM-0070M CEM-00120M CEM-00220M
Cementina Discs, Grit 30 Cementina Discs, Grit 70 Cementina Discs, Grit 120 Cementina Discs, Grit 220
52
3in 3in 3in 3in
metal metal metal metal
For Customer Service • Toll-Free: 1-800-987-8403
HMB Trapezoid Pads Trapezoid pads are extremely well working solution for grinding concrete. The HMB metal bond trapezoid pads manufactured by Superabrasive are designed for medium and hard concrete applications. These pads can be bolted, and therefore can be used for both, wet and dry applications. Item # Description Bond HMB-006 HMB-014 HMB-030 HMB-050 HMB-070 HMB-120 HMB-220 HMB-400 HMB-800
HMB Trapezoid Pad, Grit 6 HMB Trapezoid Pad, Grit 14 HMB Trapezoid Pad, Grit 30 HMB Trapezoid Pad, Grit 50 HMB Trapezoid Pad, Grit 70 HMB Trapezoid Pad, Grit 120 HMB Trapezoid Pad, Grit 220 HMB Trapezoid Pad, Grit 400 HMB Trapezoid Pad, Grit 800
metal metal metal metal metal metal metal metal metal
HT1 Trapezoid Pads HT1 trapezoid pads are ideal for grinding softer concrete floors. The terrazzo bond pads ensure an even grinding at a very fast pace. Similarly to HMB pads, the HT1 pads can be bolted, and therefore can be used for both, wet and dry applications.
Item # Description Bond HT1-06 HT1 Trapezoid Pad, Grit 6 terrazzo HT1-14 HT1 Trapezoid Pad, Grit 14 terrazzo HT1-30 HT1 Trapezoid Pad, Grit 30 terrazzo HT1-50 HT1 Trapezoid Pad, Grit 50 terrazzo HT1-70 HT1 Trapezoid Pad, Grit 70 terrazzo HT1-120 HT1 Trapezoid Pad, Grit 120 terrazzo
53
LAVINA Surface Preparation System • Catalog 2008
D
IAMOND TOOLS FOR OTHER FLOOR GRINDING AND POLISHING MACHINES
HT2 Trapezoid Pads with Two Segments Our HT2 line of trapezoid pads with two segments is exclusively designed for epoxy and glue removal. Nevertheless, these high performance pads work excellent as a grinding tool. They achieve a well-prepared floor foundation and are easy to bolt on.
Item # Description Bond HT2-06 HT2-14 HT2-30 HT2-70 HT2-120
HT2 Trapezoid Pad with 2 Segments, Grit 6 HT2 Trapezoid Pad with 2 Segments, Grit 14 HT2 Trapezoid Pad with 2 Segments, Grit 30 HT2 Trapezoid Pad with 2 Segments, Grit 70 HT2 Trapezoid Pad with 2 Segments, Grit 120
terrazzo terrazzo terrazzo terrazzo terrazzo
Standard Terrazzo Plugs, 2in The standard terrazzo plugs we developed for third party machines work perfectly. Use the terrazzo bond for softer concrete floors and the metal bond for medium and hard concrete floors. Item # Description Size Bond TRP-06 Standard Terrazzo Plug, Grit 6 2in terrazzo TRP-14 Standard Terrazzo Plug, Grit 14 2in terrazzo TRP-30 Standard Terrazzo Plug, Grit 30 2in terrazzo TRP-70 Standard Terrazzo Plug, Grit 70 2in terrazzo TRP-120 Standard Terrazzo Plug, Grit 120 2in terrazzo TRP-220 Standard Terrazzo Plug, Grit 220 2in terrazzo TPM-120 Standard Terrazzo Plug, Grit 120 2in metal TPM-220 Standard Terrazzo Plug, Grit 220 2in metal TPM-400 Standard Terrazzo Plug, Grit 400 2in metal TPM-800 Standard Terrazzo Plug, Grit 800 2in metal
54
For Customer Service • Toll-Free: 1-800-987-8403
BANANA Polishing Pad Banana polishing pads are high performance resin bond pads designed specifically for surface maintenance. We recommend grit 800 for polishing and cleaning finished floors. IItem # Description Bond B-0030 Banana Polishing Pad, Grit 30 resin B-0050 Banana Polishing Pad, Grit 50 resin B-0120CO Banana Polishing Pad, Grit 120 copper B-0120 Banana Polishing Pad, Grit 120 resin B-0220 Banana Polishing Pad, Grit 220 resin B-0400 Banana Polishing Pad, Grit 400 resin B-0800 Banana Polishing Pad, Grit 800 resin B-1800 Banana Polishing Pad, Grit 1800 resin B-3500 Banana Polishing Pad, Grit 3500 resin B-8500 Banana Polishing Pad, Grit 8500 resin
Terrazzo “V” Bond Plate with 3 Buttons Customers are very satisfied with this 8 inch terrazzo bond “V” plate. It offers excellent working capabilities and achieves impressive results. Both, terrazzo and metal bond plugs may be used.
Item # Description Size Bond ATT0033-BUT-TERV
Terrazzo “V” Bond Plate with 3 Buttons
55
8in
terrazzo
LAVINA Surface Preparation System • Catalog 2008
ACCESSORIES FOR LAVINA™ SPS
Finger System Plate for LAVINA™ with 5 Springs and Holders This 9 inch finger system LAVINA™ plate is designed for glue or light epoxy removal. Be aware that these plates could intensify the “leopard spots” effect should they be used in conjunction with the polishing steps.
Item # Description Size LV-7-FS-3 LV-9-FS-5
Finger System Plate for LAVINA™ with 3 Springs and Holders Finger System Plate for LAVINA™ with 5 Springs and Holders
7in 9in
Plate with 5 Holders for Scarifying Stars Among the most aggressive scarifying products on the market, Superabrasive’s scarifying stars plate works very aggressively to remove epoxy or paint layers. Item # Description Size LV-SP-5
Plate with 5 Holders for Scarifying Stars
9in
Foam Head for LAVINA™, 7in and 9in A must have tool, these head foam plates ensure a consistent floor honing or polishing results.
Item # Description Size LV-7-FP Foam Head for LAVINA 16™ 7in LV-9-FP Foam Head for LAVINA 20™, LAVINA 25™ and LAVINA 32™ 9in
56
For Customer Service • Toll-Free: 1-800-987-8403
Plate to Hold Trapezoid Pads Superabrasive offers metal plates specifically developed to accommodate three or four trapezoid pads. All different grits trapezoid pads can be bolted on these 9 inch metal plates. This convenient feature allows customers to save money by using the same plate with different grit applications. Item # Description Size LV-3-TP LV-4-TP
Plate to Hold 3 Trapezoid pads for LAVINA™ Plate to Hold 4 Trapezoid pads for LAVINA™
9in 9in
Holder for Flexible Brazed Mesh Disc for LAVINA™ Attach the wood sanding mesh disks to this LAVINA™ holder.
Item # Description Size 9-NET-LV-HOLDER Holder for Flexible Brazed Mesh Disc for LAVINA™
9in
Rigid Backup Plate for LAVINA™ Bolts on! Does not float! NEW DESIGN. Superabrasive has designed this rigid backed plate for a more rigid grinding. It is bolted to the machine and it stays flat on the floor. Item # Description Size LV-RB-4.5 LV-RB-7 LV-RB-9
Rigid Backup Plate for LAVINA™ Rigid Backup Plate for LAVINA™ Rigid Backup Plate for LAVINA™
57
4.5in 7in 9in
LAVINA Surface Preparation System • Catalog 2008
ACCESSORIES FOR LAVINA™ SPS
Floating Backup Plate for LAVINA™ NEW DESIGN. This floating back up plate is used for most general grinding applications.
Item # Description Size LV-FB-4.5 LV-FB-7 LV-FB-9
Floating Backup Plate for LAVINA™ Floating Backup Plate for LAVINA™ Floating Backup Plate for LAVINA™
4.5in 7in 9in
Rubber Spacer w/Hook & Loop- Polishing Pads We manufacture these rubber spacers to serve as a cushion between the diamond polishing pads and the attachment. Item # Description Size RUB-SP-3 RUB-SP-4
Rubber Spacer w/Hook & Loop - Polishing Pads Rubber Spacer w/Hook & Loop - Polishing Pads
LAVINA™ Polishing Box Superabrasive offers a custom built polishing box, which accommodates a complete set of polishing pads and foam head plates. The LAVINA™ polishing box is very convenient as it keeps all the pads together. Item # Description LV-POL-B
LAVINA™ Polishing Box
58
3in 4in
For Customer Service • Toll-Free: 1-800-987-8403
LAVINA™ Grinding Box Similarly to the LAVINA™ custom made polishing box, we offer a custom built grinding box, which accommodates three sets of grinding plates. Our LAVINA™ grinding box is a must have tool as it keeps all the plates organized in a single box.
Item # Description LV-GR-B
LAVINA™ Grinding Box
Weights for LAVINA 16™, LAVINA 20™ and LAVINA 25™ Superabrasive offers additional weights for both LAVINA 20™ and LAVINA 25™. However, we recommend that the operators grind without the weights first and add weights only if needed.
Item # Description Size LV-16-WEIGHT Weight for LAVINA 16™ and LAVINA 16E™ 22 lbs LV-20-WEIGHT Weight for LAVINA 20™ 48 lbs LV-25-WEIGHT Weight for all LAVINA 25™ Models 48 lbs
59
LAVINA Surface Preparation System • Catalog 2008
ACCESSORIES FOR OTHER FLOOR GRINDING AND POLISHING MACHINES
M20 Style Plate with 6 Small Terrazzo Plug Holders on Finger System This 8 inch finger system plate is manufactured for M-20 machines exclusively and is developed for glue or light epoxy removal. Be aware that these plates could intensify the “leopard spots” effect should they be used in conjunction with the polishing steps.
Item #
Description
Size
M20-6-PLATE
M20 Style Plate with 6 Small Terrazzo Plug Holders on Finger System
8in
Metal Plate for Trapezoid Pads We produce metal plates for M-20 machines similar to the ones for LAVINA™. They can accommodate three trapezoid pads which are bolted on the plate. Again, same plate may be used with different grits. Item # Description Size 8-TRPZ-HLDR
Metal Plate for Trapezoid Pads
60
8in x 4mm
For Customer Service • Toll-Free: 1-800-987-8403
M20 Plastic Head, No Foam M20 plastic head plate is designed for attaching the 8in metal plate with trapezoid pads to the M-20 machine. A very durable and long lasting product, this solid plastic plate is an excellent buy.
Item # Description Size Plate 8 M20
Plastic Head, No Foam
8in
Aluminum Lippage Holder Superabrasive aluminum lippage holder is designed to fit various machines. This widely used product provides for an easier attachment of Velcro backed pads of different size and application. Item # Description Size 4LH Aluminum Lippage Holder 4in 83LH Aluminum Lippage Holder 83mm
61
LAVINA Surface Preparation System • Catalog 2008
F.A.Q. POLISHING AND MAINTAINING CONCRETE
Can all concrete floors be polished?
All concrete floors – new and old, soft and hard, even and uneven – can be polished with the proper diamond tooling and equipment. Typically, new floors are easier to polish as they don’t require much of the surface preparation work the older ones do. Old concrete floors may need lippage, epoxy, paint, stain or glue removal. New floors only require a period of at least 30 days to solidify.
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What tools and equipment are used to grind and polish concrete?
What are the accepted levels of concrete polishing?
Abrasives and/or diamonds embedded in terrazzo, metal and resin bond tools are the most commonly used grinding and polishing products. Terrazzo and metal bond tools are designed for initial surface preparation and grinding while resin bond tools are designed for honing and polishing the concrete. Generally speaking terrazzo bond tools are recommended for softer concrete and metal bond tools are suggested for medium and hard concrete floors. Superabrasive recommends planetary movement machines for grinding and polishing concrete. Smaller machines are mostly suited for residential and small commercial jobs, while larger machines are suited for larger commercial jobs. Selecting an appropriate vacuum is the next most important thing. A vacuum with a high filtration capability is the best choice.
Concrete floor is considered polished when a highly reflective and glossy finish is achieved. This appearance can be obtained with a series of polishing steps usually starting with grit 50 and ending with grit 3000. It is not until grits 1500 (1800) and 3000 are applied that the final glossy finished is obtained. However, some customers prefer the less glossy finish. In any event, after grit 400 concrete can be easily cleaned and maintained. The advantage of polished concrete is its customized look.
Is it easy to maintain the glossy finish?
Polished concrete requires periodical observation and maintenance in addition to the preventive maintenance applied right after polishing is completed. Various types of neutral cleaners and impregnating sealers are available for cleaning and sealing the floors. These can be applied with a mop. For floors which are exposed to high traffic and become dull over the years, we recommend cleaning and polishing pads.
Which tools are better - Wet or Dry application tools?
Both, wet and dry application tools have their advantages. Most contractors, however, combine the two. Wet application tools are usually preferred during the initial steps of surface preparations such as coatings removal and grinding, while dry application tools are favored during the polishing steps when the surface becomes smoother. Contrary to the belief that resin bond tools create a higher friction than the metal bond tools and require water to cool down, the metal tools actually create a higher friction. Never use metal bond tools dry unless recommended by the manufacturer.
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LAVINA Surface Preparation System • Catalog 2008
SUPERABRASIVE NEW WEBSITE Our new website is designed with customers’ needs in mind. It is very user friendly and easy to explore. We hope you enjoy surfing!
Let us know what you think of our website. Your ideas and remarks are welcome.
Our products are divided into four categories optical, glass, stone and concrete. Select the category you are interested in and click on the category title link to view a list of all products and/or equipment.
Listed on the home page are the upcoming shows at which Superabrasive Inc. will exhibit. By clicking on the show link you will be able to see the dates of the show and our booth numbers.
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Join our Email Club to receive updated product/equipment literature. Or click on News & Events to learn more about our trade show experiences and new products and equipment. On our website you can find helpful materials such as manuals and video material. Soon to be posted are the manuals for our three new LAVINA™ machine models. Downloads category will help you find all the supporting information you need. Soon additional information will be added to all the categories.
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SUR FACE PRE PA RATION SY STEM SUPERABRASIVE Inc. 9411 Jackson Trail Road Hoschton, GA 30548 USA Toll-Free: 1-800-987-8403 Tel.: +1 678 714 6840 Fax: +1 678 714 6858 E-mail: info@superabrasive.us
SUPERABRASIVE Ltd. 6140 Krun, obl. Stara Zagora Bulgaria Tel.: +359 431 644 77 Fax: +359 431 644 66 E-mail: factory@superabrasive.us
SUPERABRASIVE(UK) Ltd. 15 Longfold, Maghull, Liverpool, L31 6AF ENGLAND Phone: +44 151 286 7748 Fax: +44 151 474 8042 Mob: +44 7711 421 631 E-mail: superabrasiveuk@aol.com
www.superabrasive.com