VOL 29.1 JANUARY/FEBRUARY 2011 R38 incl. VAT
IN THIS ISSUE: Successful Projects • Adhesive & Installation • Townhouse Living
Seamless Flooring • Achievement Awards • Flooring Checklists
Nouwens Commercial products for Offices • Executive Commercial • Churches • Shops • B&B’s
copenhagen Visit our website at www.nouwens.co.za for further Nouwens Platinum Partner and Nouwens Appointed Dealer listings,
every Hotels • Lodges • Boutiques • General Commercial • Airports “So much more than just a carpet.” This contemporary interpretation in pure wool simply has it all – a modern natural look in the most desirable quality carpet fibre available, even today.
SABS GRADING Heavy Commercial SABS USE CLASS 5 SABS FIRE RATING 3 TYPE Woven PILE FIBRE 100% Pure New Wool WIDTH 3.66 m AVAILABILITY Standard Range of 5 colours and 2 designs ENDS per 10 cm ±27,5 SHOTS RATE per 10cm ±45 PILE FIBRE MASS ±680 g/m² TOTAL MASS ±1 850 g/m² PILE HEIGHT ±3 mm TOTAL HEIGHT ±4,5 mm BASE CONSTRUCTION Polyester / pp yarn SECONDARY BACKING ActionBac
Copenhagen
Madison Square
Twenty Ten
Kirman
Copenhagen is a really exciting innovation of the highest quality, but due to its unique construction, it offers heavy commercial, pure wool benefits at prices way below those of conventional wool carpets! Copenhagen comes in a weave and a rib pattern and has been widely used in many commercial installations ranging from offices and boardrooms to hotels and lodges – all with rave reviews! “So much more than just a carpet.” This contemporary interpretation in pure wool simply has it all – a modern natural look in the most desirable quality carpet fibre available, even today.
Contracta Spec
The superfine Nouwens 6-ply yarn, durable weave and ActionBac finish qualify Copenhagen for a Heavy Commercial SABS use class. Copenhagen feels great underfoot when installed on a quality underlay, but is equally suitable whether fitted in this manner or applied direct to a screed for that modern minimalist feel. Copenhagen also comes with all the possible peace-of-mind endorsements – the SABS mark of quality, Nouwens Wool Collection, Platinum Edition and a Five-Year Quality Guarantee.
Colours
or contact Nouwens Carpets direct at the following numbers 011 796 5180, 021 447 2856 or 031 502 5730.
REFERENCE Guide
COVER STORY Quartz Carpet – Now with 5-Year Warranty
Access Flooring Peter Bates Flooring
p20 - 21
Such is their faith in the Quartz Carpet product range that Seamless Flooring
Adhesives / Coatings
Systems now offer a 5-year warranty
a.b.e. Construction Chemicals
on their full range of flooring systems.
Alcolin
p69
FloorworX
p70
Saint-Gobain Weber
p63
Smoothedge
p65
TAL (Norcros SA)
p61
Zimbo’s Trading
p7
The warranty also extends to the nonyellowing of the floor once it is exposed to our harsh UV conditions. Read the feature article on seamless flooring on page 85 as well as Seamless Patterns on page 89.
35
53
75
83
p47, p73
Carpets Belgotex Floorcoverings p4 Nexus (Belgotex Floorcoverings) Nouwens Carpets
p2 - 3, p4 Inside Front Cover, p28-29
Peter Bates Flooring
p20-21
Van Dyck Carpets
p14 - 15
Ceramic, Porcelain and Stone Ferreiras Decor World
V OLUME 29.1
•
JANUARY FEBRUARY
•
2011
Inside Back Cover
Kenzan Quality Tiles
p11
Tiletoria
p34
To page 5
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
7
REFERENCE Guide Cleaning & Maintenance FloorworX Matco Marketing Numatic International
continued from page 3 p88 p49 p27
Exterior Flooring & Paving Belgotex Floorcoverings
p4
Industrial, Resin & Concrete Flooring a.b.e. Construction Chemicals Cemcrete Flowcrete SA Sika SA
p47, p73 p43 p10, p41 p51
Resilient Flooring Belgotex Floorcoverings FloorworX Peter Bates Flooring Tuff Floors Wonder Flooring
p4 p45 p20 - 21 p30 p19
Seamless Flooring Quartz Carpet
Front Cover, p5
Wood, Laminates & Bamboo Barrow Flooring Eco-logic Bamboo Flooring FloorworX Peter Bates Flooring Rhoms Timberworld Tiletoria
Back Cover p81 p6 p20 - 21 p32 - 33 p34
Accessories and other Domotex Frame Fibres Genesis Kirk Marketing Pretoria Institute for Architecture Revestir The Office Plant Transiton Transport (Transportation)
p30 p52, 65 p16, p17 p31 p96 p72 p97 p90 - 91
Note: Editorials excluded, listed in alphabetical order
READ FLOORS ONLINE!
Wood specifying
at its best! MEMBER
“TM”
S.A. WOOD & LAMINATE FLOORING ASSOCIATION
Cape Town +27 21 511-4693 | Johannesburg +27 11 794-1012 info@zimbostrading.co.za | www.zimbostrading.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
9
FLOORS is about ceramics, carpets, vinyls, wood, laminates, marble, granite, cement, stone ... any floor you can think of. It is also about accessories like rugs, adhesives and tools. Readers are welcome to contact us for any Roxanne Mancini Liezel van der Merwe information. FLOORS is published six weekly by Media in Africa (Pty) Ltd. The views Our first issue of FLOORS for 2011 is re-vamped, re-freshed, expressed by contributors re-started and ready to inspire you to great flooring choices are not necessarily those of this year. the editor or publisher. In this issue our features focus on successful projects, the We accept no responsibility importance of adhesives and installation, the trends in townfor information published. house living and the fast-growing sector of seamless flooring. PUBLISHER: Magnificent spaces Media in Africa (Pty) Ltd. It is easy to recognise that the South African floorcovering Contact information: industry ranks amongst the highest in the world in terms of Tel (012) 347 7530 proficiency, product, service quality and innovation.Discover Fax (012) 347 7523 what makes a project installation successful as far as the floor- International: +27 e-mail: ing is concerned – see Successful Projects on page 35. floors@mediainafrica.co.za Wrong choices a recipe for disaster PO Box 25260, For obvious reasons, adhesives and installation are essentially Monument Park, 0105; an integral operation in the flooring industry but, apart from Republic of South Africa so many different floorcovering materials being available, there Unit G, First Floor, is also a myriad of adhesives and applications for practically Castle Walk Corporate Park, every one. Cnr Nossob & Swakop But… using the wrong adhesive or incorrect installation methStreets, od will undoubtedly end in a costly floor failure. So be careful Erasmuskloof Ext. 3, – take advice from the manufacturers. Pretoria, RSA Townhouse living Founder:
EDITORIAL Comment
There seems to be an increasing trend for homeowners to
Schalk Burger
seek or build properties in secure townhouse or cluster home
Editor:
developments, rather than developing or buying their own
Liezel van der Merwe Cell 082 7700 799
individual properties, and even the senior citizens that require smaller or more secure homes regularly consider moving into
Financial Director:
fully serviced retirement home estates.
Fanie Venter
In many cases this involves a considerable change in lifestyle, but what are the preferred flooring choices in these applications? What makes a floorcovering acceptable in a townhouse application? We take a closer look – see page 75. Sexy seamless flooring systems One of the fastest-growing flooring categories in the world of flooring is almost indisputably seamless flooring systems. This is largely because of new innovations in technology and the clever use of tools and raw materials. A seamless floor is a floor with no grout lines or continuity
News Editor: Dave Soons Tel 012 807 7012
Business Unit Manager: Roxanne Mancini Cell 082 779 5751
Business Unit Co-ordinator: Madelein Smith
Sales Executive:
breaks, laid in one large panel sometimes hundreds of square
Styart Harvey Cell 072 997 8940
metres in area. The benefits of a seamless floor are extensive.
Design and Layout:
More info on this flooring trend on page 83.
Jakolien Strydom
We wish you a blessed 2011!
Financial Manager: Sietske Rossouw
Proofreader: Signa Evans Liezel van der Merwe
Roxanne Mancini
REPRO & PRINTING:
EDITOR
BUSINESS UNIT MANAGER
Business Print Centre
There are four great features in the next issue of FLOORS in Africa. Don’t miss it!
Sustainability
Sustainability isn’t just about using a product with a green label for your flooring application. Floors in Africa takes an in-depth look at life-cycle costs, innovative green technologies and flooring products that have a minimal impact on the environment.
Training & Skills Development The success of a company can be attributed to skills development of stakeholders and information sharing within the industry. This issue takes a look at what training initiatives and skills development are being undertaken by industry leaders in the flooring sector.
Authentic flooring Original floor type applications offer an unmatched aesthetic appeal. This feature will ensure that specifiers, designers and developers have all the solutions and product information they need for these traditional and sought-after flooring installations.
Business Environments Office parks and commercial enterprises have a different set of requirements and range of flooring product solutions from other applications. This issue will focus on the trends and techniques for flooring in business environments.
Roxanne Mancini: roxanne@mediainafrica.co.za Tel: +27 12 347 7530
Stuart Harvey: stuart@mediainafrica.co.za
www.mediainafrica.co.za
Fax: +27 12 347 7523
Innovation & Design
Newton Park pool takes the plunge! “Kenzan Tiles went out of their way to assist by giving us good service and recommendations. We needed a ribbed non-slip surface to the pool surround, with bull-nose edges and tiles which were suitable for the inside of the pool. The tiles we wanted were imported.� Andrew Thomson (Thembela Architects)
T
he old open-air Newton Park Olympic-sized swimming pool has
allow access to water reticulation pipes should plumbing problems
been upgraded by the Metro to the huge delight of the Eastern
occur around the pool.
Cape swimming community. This pool has not only been enclosed, it is now heated and has been deepened to meet international
This public amenity has now been brought into the 21st century and will help to nurture future swimming champions in this region.
standards. The main pool now has a rim flow and the building is
Kenzan Quality Tiles
Cape Town: 021 510 8310
mechanically ventilated.
Port Elizabeth: 041 373 6456
Johannesburg: 011 467 8533
The imported tiles were used inside the pool, which first had to be stripped, altered and the original expansion joints re-done. A special bull-nose tile was selected for the perimeter of the pool, and the nonslip ribbed surface tiles were used selectively on the pool surround and on the stairs. Brick paving was chosen for the general pool deck as this would
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Innovation & Design
14
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Innovation & Design
Adding colour to concrete floors Colour has been added to concrete floors as Pan Mixers South Africa (PMSA) introduces an innovative powder oxide system to the market.
T
op-quality colours can now be produced directly from a concrete mixer, thanks to the Finke Universal Powder
Pigment Dosing System which is available locally from Pan Mixers SA (PMSA), one of Africa’s leading manufacturers of concrete block, brick and paving machinery. The patented system is designed to feed concrete mixers from a single ground-level weighing station, thereby replacing the need for the more costly granular and free-flow methods. The Universal System is able to work with up to six quality primary colour pigments which are stored in bulk bags and can be dosed individually or mixed together in different proportions to produce a wide range of intermediate shades that can be used for flooring (including polished concrete) or paving. PMSA director Walter Ebeling explains: “The disadvantage of a granular or free-flow system is cost, as well as the fact that granules take longer to break up inside the mixer, meaning that more product needs to be used in order to get the same intensity that powder oxides produce.” “In addition, if you use granules in your oxides, you may end up with streaks of colour on the product surface, because the granules don’t break up completely. The end result of using the Finke system is lower cost and a better quality end product that is more consistent.” The process starts when the bulk bag discharge sleeves are connected to the system, using a special sealed docking station for dust-free connection. The level of pigment within the bags is continuously monitored and displayed on the control panel of the unit – to enable the production operator to determine when a new bag of pigment will be required, and to avoid any disruption to production, adds Ebeling. “After selection of the required recipe, the pigments are automatically weighed in the correct proportions, using a computer-controlled load-cell system,” Ebeling says. “After weighing, the pigment is discharged into a pressure vessel, and pneumatically conveyed to whichever mixer requires pigment.” General manager of PMSA Michael Dorner says, “Finke coloured concrete is extensively used for flooring applications, and we look forward to it becoming increasingly favoured in this country.” Currently it has a low profile in South Africa, but in Europe it is very common; as an example HTC has used it throughout their new corporate head office and training centre, he concludes.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Toll Free: 0800 00 6173 Email: genesis@tfc.co.za. Web:www.tfc.co.za
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F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Insight
Toll Free: 0800 00 6173
Email: genesis@tfc.co.za. Web:www.tfc.co.za F L O O R S J a n u a r y F e b r u a r y 2 0 1 1 19
Insight
European flooring heads for South Africa New flooring division coming to South Africa with some great new profiles
Genesis is celebrating a highly successful first
having successfully tested our products and services in the home
year in the European flooring market with sales
Flooring global.”
12% ahead of target and scores of contracts with some major household names.
G
The ever-increasing contractor base also continues to grow steadily with Genesis establishing more than 25 distribution outlets across Europe. New projects currently being worked on courtesy of the growing partnerships include The O2 concert arena
enesis has invested heavily in the launch of the new flooring division, which has a full product range of soft
and PC World/Currys megastores. The Genesis range of solutions is the result of extensive inter-
flooring profiles, including stair nosing, skirting, diminishing strips
action with professional installers, builders and designers so it
and cap trims, and has focused on providing reinforced distribu-
offers a combination of profiles to suit all types of installation
tion, merchandising and customer support services.
requirements.
The hard work has paid off, with the company already boasting
Genesis Flooring also produces profiles to individual specifica-
enviable client portfolios across Europe, including BAA Terminal 5
tions with its own drilling and forming service – behind this sits a
– Heathrow Airport, Gleneagles, Marks and Spencer and London’s
team of technical support staff for both materials and installation
IBC Olympic Park, as well as Iveco Buses in Italy and Enniskillen
– so whatever the need, a solution will be found and the product
Hospital in Northern Ireland.
produced.
Final preparations are now underway for the launch of Genesis
“Expectations have been far exceeded and we intend that to
Flooring in South Africa, which is expected to happen early in the
continue,” said Gadney. “We are constantly pushing product
New Year.
development with new ranges such as the Luma Grip and are
Sales manager Mike Gadney said, “We’ve pulled out all the stops
keen to develop our contractor base, which is extremely impor-
and are delighted with what we’ve achieved in the first year alone
tant to us. Genesis is keen to work in partnership with contractors
– we are proud to be able to say we were providing a full service,
across the world and provide the support they need.”
including stair measures, cutting and drilling, within the first six months.” “The flooring industry is extremely fast-paced and demanding and we have adapted to this and are already looking at a new technology which will speed up that process further. We feel that
20
and European markets we are now well placed to take Genesis
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
The product range is available to contractors and specifiers worldwide, and a new catalogue, which gives an insight into profile specification and installation, is now available. For copies or further information contact Genesis on 0800 00 6173 or visit www.genesis-flooring.com.
New horizons for 2011!
Insight
T
he Wonder Flooring Group of Companies has proved that,
market and has expanded the range of products under leading house
despite the many challenges that 2010 posed with the ongoing
brand Wonstep to include PVC and resilient polymer products.
global economic downturn, the property slump and the depressed
Wonder Flooring has earned the respect and confidence of its cus-
residential building sector, the relative economic slowdown during
tomers by delivering radically innovative and superior products of
the World Cup, the protracted rolling mass action by Cosatu that
unmatched quality.
threatened business confidence, and the currency wars which dealt a
Thokan believes that despite the economic woes that are certain
blow to the export market, those companies with an established and
to continue to plague the coming year, the commercial sector
proven track record can take positives out of all the pervading gloom.
promises to offer huge gains to contract suppliers whilst the resi-
Managing director Saleem Thokan says, “Some of the highlights for us as a flooring distributor include the acquisition of exclusive distri-
dential market may still feel the pinch. Flooring distributors that are up to the challenge of realigning
bution rights to sub-Saharan Africa of the renowned Gerflor range of
themselves to maximise the few opportunities that 2011 throws up
homogeneous, multilayered, speciality and sports floor vinyl sheet-
will ultimately reap benefits as the recovery gets underway.
ing and tiles.” “Also of note is the continued and steady sales programme of
On behalf of directors, management and staff, Wonder Flooring takes this opportunity to thank its clients wholeheartedly for their
Lindner products which service the fast- growing access flooring sec-
valued support during these difficult times, and to wish everyone
tor with high-profile installations countrywide.”
abundant peace, happiness and prosperity throughout 2011.
In addition Wonder Flooring has consolidated its hugely successful distribution of Armstrong vinyl tiles, sheeting and linoleum in the
Wonder Flooring
E-mail: info@wonderflooring.com
Tel: 0860 29 80 80
Website: www.wonderflooring.com
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
21
Access flooring The Peter Bates Group was instrumental in introducing access flooring to the South African market after the company was founded in 1973. We have since established ourselves as market leaders and trend setters within the African market. Our cumulative installation experience, project management expertise, infrastructure with sufficient resources, and 24 hour backup service has insured that new and existing customers continually turn to us for installations of any size and complexity.
Vinyl “Resilient flooring refers to flooring materials which have a relatively firm surface, yet characteristically have “give” and “bounce back” to their original surface profile from the weight of objects that compress its surface. Resilient flooring materials are made in various shapes and sizes including both tile and roll form and because of its durability, comfort under foot, aesthetic appeal, long lasting beauty and cost effectiveness is used in a wide range of commercial and residential applications.
Carpeting Locally produced soft flooring has developed tremendously over the years and the standard of quality, craftsmanship and flexibility from a design and fibre technology point of view has allowed locally produced soft flooring in either carpet tile or broadloom to become world class standard. With sustainability on everyone’s mind locally produced soft flooring products do stand up to the challenge that have been set by international standards from a sustainability point of view.
Wood laminate Laminated flooring consists of interlocking planks that is placed on top of concrete slabs, plywood, vinyl flooring and any floor finish that is hard and consistently flat. It is not fixed to any subfloor and for that reason relatively easy to install and cost effective. There are many different types of laminated floors with varying levels of quality. Hence it is very important that you purchase your flooring product from an appointed dealer with membership to the South African Laminated Flooring.
“Flooring at its best!” Since 1973 0861 PETER(73837) www.peterbates.co.za
Insight
Green for go! Green is not just the adopted colour of those upholding the many environmental issues throughout the world; it is also the modern, trendy, go-ahead symbol for solid, sustainable progress in the future.
T
hese are also just some of the reasons why the bourgeoning contractors Peter Bates Flooring has recently changed its corpo-
“We are still the same company, still reliable, still putting the custo-
rate colours from its traditional red and black to going forward with
mers’ needs first, but our vehicles, fitting teams, signage, and apparel
green and black.
for the salespeople all epitomise our new approach. Also our latest
This represents the company as being one of the new generation of flooring contractors, depicting Peter Bates Flooring as being different, separate and more specialised than most others in the industry, and always up to date with the latest trends and new technologies. Established since 1973, Peter Bates Flooring has been servicing the
administrative amendments include a new Toll-free number: 08611 PETER, and a more accessible website,” she says. Peter Bates Flooring was involved in many of the stadia built for the recent 2010 FIFA Soccer World Cup, installing carpets, laminate, interlocking tiles and access flooring, and has recently fitted carpets for
Southern African flooring market with great success for almost four
such prestigious buildings as the Industrial Development Council and
decades and, in doing so, has become a market leader in the design,
the Nedbank Head Office – both in Sandton.
supply and installation of access flooring, soft floorcoverings, vinyl
With a young, aggressive and experienced management team
tiles and sheeting, and laminate floors. As well as being accredited
that is also paying considerable attention to the principles of Black
agents for some international companies, Peter Bates Flooring is also
Economic Empowerment, fair trading and added value for any custo-
a member of the Green Building Council of South Africa.
mer – green is definitely ‘Go’ for the future of Peter Bates Flooring.
Marketing executive Doret Botha says, “Adopting green and black
24
strength and progress within the company.”
Peter Bates Flooring
as our house colours is a major change for us, but our new logo will
Tel: 011 830 2350
soon be well established in the marketplace and will differentiate
Fax: 086 528 7502
us from others. Although change is often met with some resistance,
E-mail: marketing@peterbates.co.za
in our case it has generated a renewed enthusiasm and a feeling of
Website: www.peterbates.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Insight
The primary markets for Ash Resources are in the cement industry (for clinker producers and blenders; the readymix concrete industry; precast concrete product manufacturers; the mining industry (for underground construction); civil and building contractors; industrial formulators (for tile adhesives, i.a.); and other industrial manufacturers in, for example, the rubber and plastics industries. Ash Resources’ fly ash products are environmentally friendly and, by providing a viable alternative to non-renewable primary aggregates, they are sustainable. With plants operating at Eskom’s Lethabo, Matla, Kendal, Majuba, and Matimba power stations, Ash Resources has in excess of 4-million tonnes of fly ash per annum under management, and its regional presence and plant footprint ensure minimum transport cost and the ability to supply from alternate sources should any particular power station be conducting routine maintenance. To put this into perspective, the total South African cementitious demand in 2009 was ±13-million tonnes – forecast to possibly contract by 7-8% this year. The Lethabo plant is situated next to Eskom Lethabo Power Station which is a base load station with 6 generation units producing 3 708 MW of electrical energy per annum, and burning up to 17-million tonnes of coal per annum. Commissioned in 1989, this is Ash Resources’ flagship plant with all products in its current range produced at this plant, viz.: DuraPozz (classified fly ash); PozzFill (unclassified); PozzSand (conditioned); and SuperPozz (super-fine fly ash). Its dedicated classified fly ash processing plant situated near Kriel in Mpumalanga is located within Eskom Matla, which was commissioned
Quality fly ash Ash Resources, South Africa’s leading producer of
in 1983, producing 3 600 MW/annum. Ash Resources conveys “run of station” fly ash from all six generation units, and new generation classified fly ash is produced here. Kendal power station near Ogies in Mpumalanga is the largest of the present thermal power stations with six units generating 4 116 MW per annum. Ash Resources has access to 2-million tonnes of “run of station”
quality fly ash since 1979, is a partnership between
fly ash from four of these units.
Lafarge South Africa Group Holdings (75%) and
unclassified fly ash plant, re-commissioned in 2008, where it affords
Peotona, a South African women-owned BEE
customers a responsive and cost-effective service to the coastal regions
investment company (25%).
T
The Ash Resources plant at Majuba near Volksrust is currently an
of the KwaZulu-Natal seaboard and neighbouring territories. Another plant is located at Eskom Matimba near Lephalale (Ellisrus) in Limpopo. This power station is 17 years old and has 6 x 665 MW units generating 3 990 MW/annum. Ash Resources supplies PozzFill to cus-
he company is certified under the internationally recognised Quality Management System ISO 9001:2008, and its DuraPozz
products also carry the SANS 1491: Part 2 mark. With its head office in Randburg, and a marketing agent in Dubai,
tomers in Limpopo, NW Province and Botswana from this plant. Ash Resources’ marketing manager John Sheath says, “Taking ash from coal-fired power stations and engineering its beneficial use enables our products to rank highly in both the quest for sustainable
the company has 218 staff members recruited predominantly from the
construction and the reduction of greenhouse gas. In turn, the use of
local communities in which it operates, which includes five strategically
fly ash assists our customers to produce greener concretes.”
located fly ash processing plants sited at Eskom power stations. So, what is Fly Ash? In general terms it is waste product from burn-
“Each tonne of fly ash used as a cementitious binder saves approximately 1 tonne of CO2 emissions. It is our estimation that the use of our
ing coal at thermal power stations, which is drawn off by precipitators
fly ash products by the local cement and construction industries has
before exhausting to atmosphere, and transferred to Ash Resources.
saved the country in excess of 6-million tonnes of greenhouse emis-
The unused ash is dumped at the power station, and is sold either ‘as is’ (unclassified); H2O-treated (conditioned); or processed (classified).
sions – equivalent to taking 1.6-million vehicles off our roads for one year!” he concludes.
It is then transported in 32-34 tonne tankers, or made available in 1
Ash Resources
E-mail: john.sheath@ash.co.za
tonne bags, or 40 kg and 25 kg sacks.
Tel: 011 886 6200
Website: www.ashresources.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
25
Insight
SARLA partnership contributes to social upliftment Van Dyck Carpets is proud to announce that it has
about health, wealth and social characteristics.
partnered with the South African Rugby Legends
has become their flagship, whereby over a 10-year period they plan
Association (SARLA) and that for every square
to raise one billion Rands to build 400 multi-purpose facilities in the
metre of carpeting sold in South Africa, Van Dyck
its sporting and social challenges, and as a consequence will feed
Carpets will make a contribution to SARLA..
T
They have embarked on a sustainable Legacy Park project which
economically disadvantaged communities to help our country solve 500 000 street kids per day. John Allan (ex-Scottish and Springbok hooker) is the CEO of SARLA
he Rugby Legends is a group of ex-Springbok and Provincial
and through his leadership and the generous sponsorships SARLA
rugby players who have formed a charitable trust. The initial
has achieved the following milestones over the past 6 years:
purpose of the trust was to raise funds for the development of rugby at grassroots and club rugby level, thus providing a vehicle
1. Held over 60 development clinics around the country and
for the ex-players to put something back into rugby.
coached approximately 45 000 previously disadvantaged players.
Today the Legends has grown into a full-blown social awareness charity using sport as the catalyst to bring people together and
2. Raised in excess of R5-million through various charity fundraising
then evolving their sporting aspirations as well as educating them
events, which has been used for charitable causes, as well as over
SARLA has grown into a full-blown social awareness charity.
26
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Insight
Aiming to build 400 multi-purpose facilities in economically disadvantaged communities SARLA has raised R5m in events and R30m in sponsorships R30-million in sponsorships, and this money has been used for the
since inception is nothing short of remarkable, all of which would
development of sport at grassroots level.
not have been possible without the substantial support and commitment of former Springboks, first class rugby players, coaches,
3. To increase the profile of the Legends brand overseas, SARLA has
referees, business associates and sponsors, all of whom contribute
played international rugby matches against many other Legends
enthusiastically without any financial reward.
Teams, including Scotland (2003), Pumas and England (2004), Ireland,
The main aim of the Legends brand worldwide is to highlight the
Argentina, Australia and New Zealand as well as participating in the
need to support amateur rugby at all levels. Most money generated
World Classics Tournament in Bermuda in 2005.
by rugby goes towards the professional code of the game which
In 2006, they played Zimbabwe in Harare and hosted the World Rugby Legends Festival in Durban, and were back in Bermuda for the
caters for less than 1% of the players. This has led to the neglect of the amateur code on a worldwide
Classics later that year. Namibia was next in 2007, The Wooden Spoon
scale. It is now time to focus on the full spectrum of rugby from
Lions Legends and Scotland Legends in Edinburgh took place in
schoolboys at grassroots level to the veteran players who have
2008, and the highlight of 2009 was the hosting of the British & Irish
played the game for over 30 years for fun.
Lions Legends in Durban on the eve of the first Test match.
Van Dyck Carpets and TigerTurf were proud to be the main sponsors at the Legends President Awards Banquet in Sandton on the
4. Launched a series of rugby/sport and social development pro-
10th of November 2010 and this confirms the company’s commit-
grammes which are sustainable within the sporting circles and com-
ment to socio-economic development and creating opportunities
munities; these programmes are for the benefit of all sports and can
and a better life for all.
be used accordingly. Two programmes which are up and running
For more info re the SARLA programmes please visit their website
are Legends Iqhawe and the Adopt-a-School policy which will work
www.sarugbylegends.com or alternatively contact one of the sales
closely with the sporting codes – and Legacy Parks and Street Kids
representatives at Van Dyck Carpets.
Crime Prevention programmes with government bodies, sporting
Van Dyck Carpets
codes, charities and corporates.
Tel: 031 913 3800 Toll free: 0800carpet (0800227738)
What SARLA has achieved for underprivileged and club rugby
Website: www.vandyckcarpets.com
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
27
Insight
Great distributors ensure
success!
Numatic, one of South Africa’s leading providers of quality cleaning products, has attributed this year’s record successes to the dedication of its distributors, partners and customers.
Excellent product presentation by distributors.
T
he company kicked off 2010 by partnering with 3M in January, followed by the launch of its groundbreaking range of eco-
friendly vacuum cleaners, Nusave. Dewald Botha, general manager of Numatic said, “With 2010 draw-
the leading provider of high-quality cleaning solutions to the South African market.
ing to a close, we would like to express our gratitude to all our part-
This reputation is largely attributed to the excellent manner in
ners and employees. We would also like to convey a special word of
which the distributors present Numatic’s products to consumers.
thanks to our distributors, who have represented the Numatic brand with excellence throughout the year.” “Numatic will enter the New Year with a sense of pride and a
28
Numatic operates in a competitive industry and despite the challenges presented during 2010 it has maintained a strong position as
“We will continue to produce the best and most comprehensive cleaning solutions in 2011 and beyond, helping our customers to achieve optimum results,” concluded Botha.
renewed commitment to developing and maintaining existing rela-
Numatic International
tionships with our stakeholders,” he continued.
Tel: 0861 NUMATIC (686 284)
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Website: www.numatic.co.za
Nouwens Commercial products for Offices • Executive Commercial • Churches • Shops • B&B’s
twenty ten Visit our website at www.nouwens.co.za for further Nouwens Platinum Partner and Nouwens Appointed Dealer listings,
every Hotels • Lodges • Boutiques • General Commercial • Airports The latest easicarpet innovation from Nouwens Commercial is the recently launched Twenty Ten carpet range which is manufactured in easifibre, treated with easicare and with all the easicarpet benefits. USE CLASS *** Heavy Domestic / Light Commercial* TYPE Cut Pile PILE FIBRE 100% EASIFIBRE – with EASICARE Soil Resistant Treatment WIDTH 3.66 m AVAILABILITY Std Range of 6 Colours END per 10 cm ±40 STITCH RATE per 10cm ±52 LOOPS / TUFTS per 100cm² ±2 080 PILE FIBRE MASS grams per m² ±950 TOTAL MASS grams per m² ±2 000 PILE HEIGHT ±5.5 mm TOTAL HEIGHT ±8 mm PRIMARY BACKING Woven Polypropylene Tape SECONDARY BACKING ACTIONBAC
Copenhagen
Madison Square
*** T his product has been styled for specific commercial use and will perform the same or better than other local commercial tufted polypropylene styles. For extra peace of mind, every easicarpet is endorsed with a 5 year quality guarantee, as well as a special 10 year wear guarantee.
Kirman
Twenty Ten Following on the success of Colours and the increased demand for creative commercial easicarpet solutions, Nouwens has styled the innovative Twenty Ten to the same exceptional quality standards. Twenty Ten has been specially launched as a very appealing and affordable option for the numerous projects that are being built and upgraded for the 2010 FIFA World Soccer Cup. These include lodges, guest houses, hotels, conference and entertainment venues, etc. that need to look their best for the influx of tourists and visitors later this year!
Contracta Spec
It is important to note that according to the current South African grading systems, a polypropylene tufted carpet cannot achieve higher than a light commercial rating, but Nouwens has engineered a high-twist, heat-set yarn to optimise the performance of easifibre, whilst the sophisticated multicolour effect naturally enhances the serviceability of Twenty Ten. Unique Nouwens mill-applied and heat-cured easi-care carpet protector also forms an invisible, durable shield around each fibre to help against everyday spills and soiling. Twenty Ten comes with a Five-Year Quality Guarantee as well as a Ten-Year Wear Guarantee.
Colours
or contact Nouwens Carpets direct at the following numbers 011 796 5180, 021 447 2856 or 031 502 5730.
Insight
Recycled
Tuff Floors is now marketing a recycled interlocking rubber mat that is easy to cut and install, making it ideally suitable for a host of DIY applications, such as for use in bakkies, anti-slip mats for boats and ramps, dog kennels, playground surfaces, noise dampening, insulation, and much more.
K
nown as Soft Rubamat, the mats are made from crumb rubber, derived from the process of granulating rubber tyres, mixed
with specially formulated urethane pre-polymer binder. The mats resist fungal growth and algae, are self-draining, thermally non-conductive, and 100% recycled – being manufactured from used tyres. Four mats reduce landfill by the equivalent of one tyre, and this number of mats covers a surface area of one metre. These mats can also be bonded to a surface with a urethane adhesive if required. Tuff Floors (Africa) cc
Tel: 011 873 1292,
Fax: 011 873 3328
E-Mail : info@tuffloors.co.za, Website : www.tuffloors.co.za
32
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Insight
Carpet trims essential for carpet installations To complete a stretch-carpet installation there are several trims available from Kirk Marketing to enhance the look, performance and safety of the floor.
M Trim is a brand of PVC, brass, aluminium, stainless steel and anodised profiles used for tiles, carpets, vinyl and laminate floors. DOUBLE GRIP
T
TRANSITION COVER
PVC SKIRTING INTERNAL CORNER
TILE TO CARPET TRANSITION COVER
hese are used in various applications, such as when a carpet meets a tiled or laminate floor – here a straight grip trim is used; a round grip is used in a doorway to a room; as a
transition from a carpet to different types of flooring such as screed, vinyl, wood, laminate, and other flooring types a transition grip is used; as a transition between different carpet types, carpet colours and carpet patterns, a double grip is used; and a wood grip is used as a
Straight Grip
Round Grip
Transition Grip
Wood Grip
transition between laminate and carpet. Brass stair rods can be used on staircases. The above finishes are screw-less and leave a neat, aesthetically pleasing finish, available in a full range of anodised colours to enable a match with the different carpet colours. The general purpose Tile to Carpet transition cover is screw-fixed and is the most costeffective way of finishing a carpet; however it is not as appealing to the eye. Stick-down carpets can be finished with a range of formable straight edges in aluminium, brass and stainless steel. PVC skirting is the less expensive finish on stick-down carpets that is used against the walls where the carpet runs partially up the wall, and is available with matching ends, internal and external corners. There are six colours available to match the carpeting. This is popular in hotels and hospitals. Retrofit stair nosings of many sizes and shapes with PVC inserts – smooth, ridged, or non-
Quality Profiles for wood and laminate floors.
slip – and luminescence inserts for darkened areas such as cinemas, is part of the Kirk range of carpet trims – used mostly with stick-down carpets. Contact the nearest Kirk branch to get samples, catalogues, or visit the showroom where information is available on any carpet trim needs.
Structural movement and expansion joints for floors, walls, columns, ceilings, roofs, car garages, bridges. Fire Barriers also available.
Kirk Marketing Gauteng: 011 444 1441 Cape Town: 021 949 2226
PVC curvable profiles for multi-shaped flooring. Commercial and domestic applications.
Durban: 021 564 1175 Port Elizabeth: 0860 547573 Quality Tile Cleaners,Strippers and Sealants.
SUSTAINABLE ENOUGH FOR YOU? How long would you think a wood floor should last? There are many floors throughout Europe that are centuries old, and we even stumbled across one in the States, where the heart pine floors in historic Bacon’s Castle in Virginia are more than three centuries old and counting.
GAUTENG Tel: +27 11 444 1441 Fax: +27 11 444 1165 E-mail: sales@kirk.co.za Website: www.kirk.co.za CAPE TOWN Tel: +27 21 949 2226 Fax: +27 21 949 4531 KWAZULU NATAL Tel: +27 31 564 1175 Fax: +27 31 564 1143 PORT ELIZABETH Tel: 0860 547573 Fax: 086 688 4980 F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
33
Insight
Everyone’s favourite floors... Solid Wood Engineered and Laminate Floors Decking complete wooden floor solutions • floor & deck maintenance • professional advice and designs
34
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Insight
NATURALLY, YOU PREFER QUALITY! 0861 TIMBER • 011 465 4150 www.rhomstimberworld.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
35
Insight
36
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Successful Projects Last year we ran a feature on Successful Projects
products or systems were used, and we got some
Installations for the first time and this was met with
fabulous installations involving floors at corporate
such an enthusiastic response we decided to repeat
head offices, safari lodges, parkades, casinos, loung-
it this year to give everybody another chance to tell
es at international airports, soccer stadiums, govern-
the world how good they are!
ment offices, showrooms, universities, shopping
Everyone wanted to talk about the outstanding
centres, and both new floors and refurbishments at
projects they had been involved with and why their
top-class hotels.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
37
Feature Focus: Successful Projec ts
Nothing breeds success like Last year we ran a feature on Successful Projects Installations for the first time and this was met
had been involved with and why their products or systems were
used, and we got some fabulous installations involving floors at cor-
with such an enthusiastic response we decided
porate head offices, safari lodges, parkades, casinos, lounges at inter-
to repeat it this year to give everybody another
universities, shopping centres, and both new floors and refurbish-
chance to tell the world how good they are! 38
E
veryone wanted to talk about the outstanding projects they
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
national airports, soccer stadiums, government offices, showrooms, ments at top-class hotels. It is easy to recognise that the South African floorcovering industry
Feature Focus: Successful Projec ts
techniques, poor workmanship, lack of protection of the finished floor from following trades, and inadequate maintenance and cleaning programmes. Failure to avoid these problems will result in costly repairs or replacement, but generally the level of expertise within the South African architectural and floorcovering industry means that specification and installation standards are adopted to ensure that the flooring projects are successful. Carpets: The high-quality carpet manufacturers in this country not only provide a wonderful selection of carpets made from polypropylene or blends using wool, nylon and acrylics in a variety of different pile configurations, but also offer custom-made carpets and designs, which means that the specifiers and designers are spoilt for choice in meeting the needs of their clients. To obtain the best results it is wise to consult the manufacturer or supplier to ensure that the carpet you select is able to do what will be required of it. Make sure the installer is competent and that the installation is carried out in accordance with the SABS Code of Practice 0186:1990 – and the project is then almost bound to be successful. If the carpet will be subjected to high traffic, the seams must not be positioned where undue wear can take place, and it is inadvisable to use stretch-in installation techniques where heavy rolling traffic, demountable partitions and office furniture will be accommodated, or where ramps or inclines exist. Also, to considerably extend the service life of the carpet and provide excellent underfoot comfort, only high-quality underlays should be used. Carpet tiles: These can be stuck down or loose-laid, but these days pressure-sensitive adhesive or self-stick tiles are preferred if they need to be adhered to the substrate and yet still be easily removed, and this is particularly the case when they are providing the surface finish to access flooring systems. Unlike most other floorcoverings, carpets and carpet tiles can absorb a considerable amount of dirt and soiling with no apparent effect on the appearance of the floor, which means people often overlook the need for regular cleaning to the detriment of the floorcovering – so, once the floor has been installed, make sure the end-user has full cleaning and maintenance instructions, together with adequate walk-off matting at every entrance. Ceramic, porcelain and natural stone tiles: Because these floorcoverings are almost ‘fit and forget’ and require the minimum of maintenance to keep them looking good, they are finding favour in a wide range of applications. ranks amongst the highest in the world in terms of proficiency, prod-
By using the correct adhesive on a smooth, even surface and select-
uct, service quality and innovation, and this is emphasised by the
ing the correct profiles, trims, edgings and skirtings to provide a
world-class projects and product developments that are featured in
perfect finish, these hard surface floors will meet any design and wear
every one of our issues throughout the year.
requirement. Attention should also be given to using the right grout
So what makes a successful project installation as far as the flooring is concerned? Initially, of course, the specifier is the one that sets the project on the right road in terms of selecting the correct floorcover-
material and colour which can match the tile or become part of the overall design. Wood, laminate and bamboo floors: They all look very similar once
ing and meeting the aesthetic and performance requirements, but
installed, but basically they are completely different materials – each
ultimately it rests with the installer to ensure that a high standard of
with its own unique features – although a floating floor is currently
workmanship is maintained to bring the project to a successful and
the preferred installation method for each.
long-lasting conclusion, within budget and on time. Many pitfalls need to be avoided: unsuitable substrates or worksites, inappropriate selection or use of materials, incorrect installation
Wood is available in solid or engineered wood varieties, the latter being preferred because it makes less claim on the environment; anyone using solid wood should ensure that the material originates from
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
39
Feature Focus: Successful Projec ts
a well managed and certified source. Mostly the engineered wood is factory-prefinished – which means no more waxing or polishing. The technology used in laminate floorcoverings has advanced in leaps and bounds to provide easy-to- install and easy-to-keep-clean floors. Resistant even to cigarette burns, laminate floors look good and perform well in almost any application. Bamboo is enjoying popularity due to its environmental advantages: it is a grass, not wood – although it performs equally as well in flooring applications – and it grows rapidly from plants that can be re-harvested within a very short space of time. For all the three types of flooring above, water is anathema, so check the moisture levels of the substrate before installing, and always use a quality moisture barrier. By the same token, never use excess water to clean them; with modern finishes regular sweeping or vacuuming and an occasional damp mopping is all that is required. Resilient floorcovering: These include tiles or sheeting in vinyl, linoleum, PVC, cork and rubber available in a wide variety of finishes. They all exhibit exceptional hardwearing properties, excellent colour retention (where applicable), durability and, if correctly installed, an extremely long service life with minimum maintenance and cleaning requirement. A moisture barrier must be used, and the substrate should have no more than 2% moisture content. Even more essential is that the surface to be covered must be clean, dry, smooth and level – because any imperfections will ruin the surface appeal of the installation. The use of modern self-levelling screeds will solve this problem and provide the ideal surface upon which to lay a resilient floorcovering. Finally, the use of a quality matting system to protect the floorcovering at all entrances will ensure that the floor is kept free of incoming dirt, wet feet and soil, and enable it to maintain its aesthetic appeal and long working life in what is arguably the most trafficked area in any building. What the professionals say Dee Hutchison, Design Effect International, Johannesburg “It could be the foundation of any room design, but to make any floor successful one must ensure that the products and designs being used are suitable for the area in question, will provide the expected performance, and be installed within budget. Design Effect
Get the design, the installation requirements and the maintenance programme right and you have the recipe for a very successful flooring project. Make sure the carpet you select is able to do what will be required of it. The technology used in laminate floorcoverings has advanced in leaps and bounds. The floor could be the foundation of any room design.
International has been in existence for 21 years, and as far as we are concerned we use all types of floorcovering depending on the circumstances, which means we have no particular preferences although we always ensure that the floorcoverings are of the highest quality. For example, we regularly use carpet
Albert Carpets
40
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
and porcelain tiles, but at the other end of the spectrum we recently
Feature Focus: Successful Projec ts
successfully specified and used polished concrete floors for a game reserve project we handled. One of our most recent projects was the head office for
finish, and this floor looks stunning.” The Total Facilities Management Company provides a completely integrated facilities management service, including facility and prop-
Massmart and Makro in the Tiber Group’s Sunninghill Office Park in
erty solutions, engineering maintenance, and professional services,
Johannesburg, where locally made carpets and imported porcelain
and lays claim to being the largest FM company in Africa. FLOORS
tiles were selected to provide floors with the performance and aes-
in Africa spoke to Andrew Mason who heads up the Professional
thetic appeal we were looking for.
Services division.
Apart from mosaics and carpets most of the floorcoverings are
“For a floor to be successful we need to consider several factors:
imported, so there is little opportunity for custom-made floors, but
lifetime cost – which is more important than the original cost of the
the local manufacturers of those products in particular do a good job
flooring material; cost of maintenance – because this rises exponen-
in this country – providing the right quality and meeting almost any
tially as it is so labour-dependent; the guaranteed longevity of the
aesthetic requirement.
floorcovering; and the standard of installation.
They also enable us to comply with the increasing requirement for
If you consider that most buildings are past their economic best
environmentally friendly products, whereas with imported flooring
after 25 years, and offices generally look to carry out a refurbishment
materials one must make sure that the source, manufacture and
every 7-10 years, it is important that the floors will perform even in
application of them is of an acceptable – or even certified – green
heavy-traffic conditions.
standard.”
Generally, we do not favour broadloom carpets or laminate floor-
Anneke Dearlove, Interiors Division, Boogertman & Partners, Pretoria
ings except in special areas such as boardrooms, and vinyl floors are
“The type of floorcoverings we use obviously depends on the appli-
not our favourite either. Broadloom and vinyl are ruled out because
cation, but the main requisites we look for are availability and quality
most of our projects require protection from static, so access flooring
of product; aesthetic appeal; anticipated long lifespan; and, probably
to provide the required services and carpet tiles are the specifications
top of the list: the right price.
we regularly use.
Flooring installations must be within both budget and time sched-
As a fully integrated provider of solutions within the facilities man-
ules in order to be successful, but our biggest and most frequent
agement sector, TFMC does have more influence than most in what
problem is that of availability or continuity of supply. This is par-
floorcoverings should be used for new buildings or refurbishment
ticularly relevant with imported floorcoverings that can take several
projects, and these decisions are taken in conjunction with the other
weeks to obtain – you don’t want to be waiting for deliveries to arrive
divisions within our group. This provides both us and the client with
before the job can be completed.
total peace of mind.”
Favoured floorcoverings? Once again it is horses for courses – the
In conclusion, the South African flooring industry has a proud
right product or system for the project requirements, but I tend to
record of providing great products, great customer service, and high-
favour high-quality imported porcelain tiles which are not only able
ly successful installations in meeting the needs of projects ranging
to handle the requirements for any volume of traffic, but also look
from the humblest dwellings to the most upmarket and prestigious
great in any décor or design. Also, tiles made to European standards
buildings that enjoy parity with the best in the world.
provide peace of mind! For a recent project we handled in Welkom using porcelain tiles, we introduced imported mosaic tile inserts with a predominantly gold
To all the South African flooring manufacturers, suppliers, designers, contractors and installers – long may you continue in the provision of high-quality and successful project installations!
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
41
Feature Focus: Successful Projec ts
Providing a solution for Ford’s Floor Flowcrete SA beat off some stiff competition to be awarded the specialist flooring contract at the Ford manufacturing plant in Port Elizabeth. After being shown previous work done at other car manufacturing plants in the area, the client was convinced that Flowcrete’s flooring solutions would be perfect for their requirements.
Another successful car plant project by Flowcrete SA
S
ome of the important factors that contributed to Flowcrete winning the contract was the knowledge that all Flowcrete’s prod-
This surface damp-proof membrane is impervious to water, has
ucts are manufactured in South Africa, and Flowcrete has a technical
excellent adhesion to concrete and screeds and tolerates up to 99%
manager on call to offer advice or answer queries at any given time as
of relative humidity in the concrete substrate. Once the preparation
well as providing back-to-back guarantees.
of the substrate was complete the floor was primed with Flowcrete’s
Flowcrete provided a complete solution for Ford’s Floor Zone. The existing Ford car manufacturing plant has been undergoing extensive renovations as well as the addition of a further 4 000m² of new
Flowprime followed by a top coat of Flowshield SL 1000 in some areas; in the new extension area Flowcoat SF 41 was used. Flowshield SL 1000 is hygienic, hardwearing and abrasion-resistant.
extensions to the building. In total, 20 000m² of Flowcrete’s flooring
Its 1mm gloss floor finish is attractive and enhances the working
systems have been installed.
environment. Flowcoat SF 41 was used due to its high performance,
However, before any installation could begin the existing concrete floor required attention as it was in a very poor condition. After the floor underwent a few tests it was deduced that it would need to be
solvent-free and chemical-resistant properties. Besides those properties, it is also aesthetically pleasing to the eye. The walkway areas were finished with a non-slip system and this
HCA burned and then washed. The HCA burning removes the oil and
was achieved using aluminium oxide scattered into the Flowcoat
grease that has been absorbed into the concrete over time.
SF41 system.
While the concrete was still warm Flowseal EPW was applied over
Flowcrete South Africa has branches in Johannesburg, Durban and
the concrete. This is a water-based epoxy coating that seals the con-
Cape Town, and for more information contact Verity King at the num-
crete from future oil and grease absorption.
bers shown below, or visit the website.
The existing concrete slab also had a very high moisture content so, in order to prevent future debonding of the flooring system,
42
Hydraseal DPM was installed.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Flowcrete SA – Marketing Services
E-mail: verity.king@flowcrete.com
Tel: 031 461 3411
Website: www.flowcretesa.co.za
Feature Focus: Successful Projec ts
Something new,
something
TAL is proud to be associated with the five-star Radisson Blu Hotel on Rivonia Road in Sandton.
T
he hotel boasts 300 bathroom pods that were pre-fabricated off-
site by Exquisite Pods. The bathroom units in their entirety, including electrical points, plumbing pipes, waterproofing and tiling, were constructed in the factory, and the completed pods were then transported and installed as finished bathrooms on site. “Due to the nature of these unique installations, it was critical that the adhesives used were not only flexible and able to withstand a certain degree of movement, but that they were also water-resistant,” says Marius Botha, inland sales manager at TAL. TAL consultants liaised with Exquisite Pods regarding the various applications to ensure that the products were completely suitable and that they were used correctly. Porcelain tiles and natural stone mosaics were installed on the floors and walls in the bathrooms and showers using TAL adhesives. TAL Bond was used as a total water replacement in the adhesive and grout mixes to enhance the bond strength, flexibility and water resistance of the adhesive and grout. Over 12 000m² of tiles were used to tile the 300 hotel bathrooms. TAL GoldStar 6 was utilised to install porcelain tiles in the reception and lobby areas. TAL Fine Epoxy Grout, which is resistant to most chemicals and ensures a totally hygienic, impervious, smooth grout joint, was used in the kitchens because of the stringent hygiene requirements of industrial kitchens. “The project required specialist products and allowed us to demonstrate our technical specification skills,” says Botha.
TAL adhesives used to fix 300 prefabricated bathroom pods
For more information contact the TAL Technical Advice Centre on 0860 000 TAL (825), e-mail: taltech@norcrossa.com or visit www.tal.co.za.
44
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
More room for the world’s No. 1 Pinotage
Feature Focus: Successful Projec ts
Today, Beyerskloof Pinotage is the world’s top-selling bottled Pinotage wine under one label and it was this success that led to the construction of a new visitors’ centre, incorporating spacious wine tasting
B
ecoming a top seller is an exceptional achievement as both the local and international markets are flooded with wine brands,
causing a surplus of stock for most wine cellars. The wine production cellar at Beyerskloof is also being revamped with more space and equipment to facilitate higher production. “Because South Africa is our biggest market we wanted to offer
and sales locales, a vinotech cellar, conference facili-
more to wine lovers and decided to construct an exceptional visi-
ties and the Red Leaf indoor and outdoor restaurant.
theme,” says Beyers Truter, co-owner and cellar master of Beyerskloof.
tors’ centre at Beyerskloof, including the restaurant, with wine as the Beyers Truter’s wife, Esmé, was the initiator and driving force behind the modern and contemporary décor of the new complex, combined with an inviting and homely atmosphere, which are the true colours of the Beyerskloof team. This project was completed some 4 years ago, and Cemcrete’s Colour Hardener – which is a coloured, cement-based powder that is hand-trowelled or power-floated into the damp screed to produce a smooth, natural-looking floor finish – was used on these floors. The slight colour variations of this product lend themselves to the natural environment of the wine estate, and blend so nicely with the contemporary style of the wine tasting and restaurant areas. Beyerskloof was founded in 1988 and the first wine was sold in 1992. The tasting and sales locale was one relatively small room and stayed liked that until November 2005. The new complex took thirteen months to build. Cemcrete
Tel: 0860 CEMCRETE (236 2738)
E-mail: info@cemcrete.co.za Website: www.cemcrete.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
45
Feature Focus: Successful Projec ts
Successful installation is all part of the service! Supplying quality products for successful installations is a routine feature of the service provided within the FloorworX sales programme, but frequently there are completed projects that stand out as being exceptional, such as the new crèche for Discovery Health; and the FNB Building and other buildings at the University of the Witwatersrand.
R
etaining the name The Fun Factory from its previous facility, the new crèche for Discovery Health in Sandton that was complet-
ed some months ago had a custom-made floor artistically created by interior designers Kim H Design, using 1 200m² of FloorworX Colorflor Plus PUR vinyl sheeting with Wheat as the main base colour, and incorporating five different bright colours for the 12-15 special waterjet-cut inserts used to create a lively atmosphere for the children. Colorflor Plus PUR is a heavy-duty, marbled, homogeneous
Heavy-duty applications are no problem for these quality products
floorcovering with polyurethane protection for the surface, and available in both tile and sheet form in a range of 22 attractive colours. Suitable for a wide range of applications, Colorflor Plus PUR is tough, strong and durable and is easy to clean and maintain, which is why it is favoured for applications such as hospitals, schools, depart-
with 100% natural ingredients – linseed oil, cork, limestone, tree rosin
ment stores, shops… and, of course, crèches!
and natural minerals – which more than meets the current trend
For this project the sheeting was waterjet-cut by Pretoria-based Afriqcut, who regularly works on FloorworX materials. “This is a computer-controlled process; we get the design – in this case from
resist heavy foot traffic, and is easy to clean. Finally, FloorworX materials have been specified by Savage & Dodd
Kim H Design – replicate it by cutting the flooring material to match,
for the new Wits Science building where the flooring installation will
and deliver it on a backing board,” says Afriqcut manager Miempie
start soon. 2 500m² of Marmoleum in Vivace Granada will be used
Pieterse. “If it is a big design we would number the individual parts
for the Tutorial rooms, and 1 500m² of Flotex 50cm x 50cm Samoa
in accordance with the drawing for the guidance of the flooring
floor tiles in Anthracite colour will be installed in the five auditoriums
installer.”
within this building.
The entire floor, including the cut designs, was then installed by
Flotex combines the practicality of resilient flooring with the slip-
experienced contractor Kevin Bates Flooring who has considerable
resistant and acoustic properties usually associated with textiles.
experience in working with this unique material.
Being completely waterproof, Flotex is truly washable and offers
FloorworX Marmoleum is a popular choice for architects Savage
a warm, comfortable, hygienic floorcovering that is suitable for
& Dodd, who specified it for three buildings at the University of the
any commercial specification. It is available in a range of ten con-
Witwatersrand – the Wits FNB building that was completed two years
temporary colours.
ago, the upgrade of the new Paleoscience Centre recently completed,
The flooring contractor for both projects at the University is
and the new Undergraduate Science building which will commence
Johannesburg-based Universal Flooring that has been in existence
flooring in 2011.
since 1997, installing all types of floorcovering with five teams at their
Colin Savage says, “This building is used by the accountancy department where the building gets a lot of foot traffic in the two auditori-
disposal. Shaun van Heerden of Universal Flooring says, “We have been work-
ums and tutorial rooms where we used Marmoleum for its high-wear
ing with FloorworX and Marley products since our inception, and
capability and its eco-friendliness. We have also used it recently in the
have many successful and prestigious projects to our name in this
large entrance area of the Paleoscience Centre at Wits.”
respect. Working with high-quality products such as these always
This centre has over 3 000m² of Marmoleum and has used Real
46
towards environmentally friendly floorings. It is also antibacterial, will
makes our life easier.”
Graphite (plain grey) colour for this building. Described as being ‘the
FloorworX Marketing
Tel: 011 406 4146/4150
new linoleum’, Forbo Marmoleum is a natural floorcovering made
Fax: 086 273 0905
Website: www.floorworx.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
47
Tile adhesives used at Soccer City Feature Focus: Successful Projec ts
experience, is proud to be associated with the
T
iconic Soccer City stadium in Soweto. The football
Nelson Mandela after his release from prison.
Saint-Gobain Weber, with more than 80 years of
venue hosted both the first and final matches of the 2010 FIFA World Cup in South Africa and SaintGobain Weber provided the products that helped to create this inspiring landmark. Over 21 000m² of surface area at Soccer City was covered with Tylon Porcelain Fix.
he stadium was a retrofit project and the original stadium, known as the FNB Stadium, hosted many important events
throughout our country’s history, such as the first mass rally for Soccer City’s design was inspired by a traditional African calabash
pot and its aesthetic appeal is heightened when the stadium is lit at night. According to Fifa.com, the stadium is widely regarded as the heart of football in South Africa. “Saint-Gobain Weber’s Tylon brand of products featured very prominently in this particular tiling project of the stadium. The Tylon specialised adhesive Porcelain fix 24 tile adhesives and tile grout were specified due to their quality, versatility and strength. Over 21 000m² of surface area at Soccer City was covered with porcelain fix,” says Aldrin October, Weber’s divisional commercial manager. “Porcelain fix is used for fixing porcelain tiles but it can also be used for ceramic, natural stone and brick tiles. It is suitable for fixing tiles onto cement renders, screeds, concrete and primed fibre cement surfaces, which gives contractors a lot of flexibility when working on large projects. One of the other reasons why Porcelain fix 24 was specified is due to its easy workability advantages,” explains October. Tylon, reputed to be one of South Africa’s leading tile adhesive brands, has the most comprehensive range of technical tile adhesive products that has seen a sharp increase in specifications by architects. In addition to the Tylon success at the Soccer City stadium, these technical products were also specified and used successfully in projects such as Central Square; Wits Student Housing; No 1 Protea Place; The Reagent Hotel; Baragwanath Hospital Phase 1; Randridge Mall walkways; Pioneer Shopping Centre in Lesotho; and the SP Pavilion Shopping Centre at the Lesotho Sun. These projects, due to their scale, require only the best products to be used for tile fixing, and Tylon has continued being the recommended brand by architects and contractors alike. For further information on the Tylon range of technical adhesive products, contact the numbers shown below, or visit the website.
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F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Saint-Gobain Weber
Tel: 086 127 2829
E-mail: info@weber-tylon.co.za
website: www.weber-tylon.co.za
Feature Focus: Successful Projec ts
Just three of
Last year, Chryso expanded its product range to include cementitious products such as grouts, repair materials, waterproofing and other construction products. This move has been extremely successful and the
The acquisition of a.b.e. Construction Chemicals
a.b.e. acquisition will accelerate our growth into these market sectors.”
by Chryso Southern Africa is now complete, and
and suppliers to the flooring industry, and to highlight the diversity
although initially the companies will run indepen-
and innovative nature of its sales programme, three recent projects
dently from one another while integration possi-
a.b.e. Construction Chemicals is one of the leading manufacturers
are detailed below. For the 280m² canteen facility at the Genesis head office in
bilities and opportunities are studied, there will be
Linksfield, Johannesburg, Liquid Flooring – an approved a.b.e con-
strong cooperation between all the departments
abecote 400 hi-build epoxy floor coating.
and divisions of the two companies.
N
tractor – installed abescreed SLCP fast-track self-levelling screed, and abescreed SCLP is a single-pack, rapid-hardening, cement-based screed for levelling floors where quick setting is essential. This provided the ideal base for the application of the 1mm system of abecote
orman Seymore, CEO of both businesses says, “Chryso Southern
400, which is an economical 4-component solvent-free epoxy flooring
Africa has established itself as a major supplier of concrete and
system comprising a clear resin and hardener, pre-packed filler and a
cement admixtures in South Africa due to its investment in plant infrastructure and new technologies as well as technical and customer support. a.b.e. provides specialised construction products to the building, civil engineering and maintenance industries, and is a long-
ready-for-use pigment paste. abecote 400 is ideal for food processing plants, hospitals and schools, and met the requirements of this canteen facility exactly. When the Terblanche Citrus Farm in Marble Hall needed a strong
standing and successful business with a large network of branches
concrete floor, the contractor – West Dunes Beton – applied over
and distributors.”
6000m² of abecron Non Metallic floor hardener in light grey.
A wide range of versatile flooring products
surface hardener is applied over freshly levelled and floated concrete
Supplied in 8kg/m² x 1920 bags, this dry-shake mineral aggregate to provide a low-cost solution for hardening new industrial, commercial or residential floors to increase their strength and improve the wear resistance. At the premises of MF Autobody Panelbeaters in Boksburg, abecote WD337 and abeflo self-levelling epoxy screed were used for this 700m² floor because the client needed a trafficable, smooth, highgloss and even floor, that was not just pleasing in appearance but also high in quality. After grinding the floor down, the water-based epoxy abecote
Genesis Canteen
WD337 was applied at 10m² per litre, and the abeflo 3mm self-levelling system was applied, together with the use of a spiked or porcupine roller to finalise the even spread of the material. The floor in certain places had to be treated for moisture first as the water content was high, and therefore a moisture barrier (abe durasil s) was used. Once cured, a water-based epoxy primer was used to stabilise the epoxy self-levelling system, which in turn raised the floor by 3mm to match up to the steel trenches and lifts installed. An applicator newly accredited by a.b.e. – Spec Floors based in Jet Park – successfully carried out this application.
MF Auto Panelbeaters
a.b.e. Construction Chemicals Tel: 011 306 9000 E-mail: ericg@abe.co.za Website: www.abe.co.za
Terblanche Citrus Farm
a
Group member F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
49
Spectacular showroom Feature Focus: Successful Projec ts
Barrow Flooring has revamped its Cape Town showroom in The Hudson building, in De Waterkant, and
COURTESY OF: THE PROPERTY MAGAZINE
the result is a chic, artfully designed showcase for its extensive range of products.
W
solid colours of Pergo Tiles, while
to display different board sam-
on offer, I wanted to find the
Magnum’s new wood Mosaic
ples are a unique feature of the
range of flooring in South Africa,
best possible way of displaying
range is beautifully displayed in
shop. In total, each block incor-
it’s only fitting that Barrow
it,’ says Leon.
the office area.
porates 24 boards in an area of
ith its reputation for supplying the widest
Flooring showcases its products
50
‘With such high-class flooring
The result is a showroom that
Pergo, for which Barrow
to its customers in the best pos-
is airy, bright and functional.
Flooring is the exclusive dis-
sible way.
less than 1m2. Another excellent showcase
It has been divided into spe-
tributor, has also recently had
is a wall of sample boards that
With this in mind, the Cape
cific areas to represent a home.
an image update, and the new,
allows clients to compare and
Town showroom was recently
There’s a children’s section, an
modern image of the product,
match products at a glance.
redesigned with the help of
office, a lounge, a kitchen and
which includes vinyls, is per-
architect Leon Saven, who
an entertainment area, to give
fectly complemented by the
room is that it can easily be
was the architect for the entire
you a visual representation of
revamped showroom in De
updated to accommodate
Hudson building and has inti-
what the products look like
Waterkant.
Barrow Flooring Tel: 021 425 5300
mate knowledge of the work-
in a practical application. The
Movable square blocks with
space.
children’s area sports the new
drawers that can be pulled out
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
The best aspect of the show-
E-mail: info@barrowflooring.co.za Website: www.pergo.com
Successful projects
Feature Focus: Successful Projec ts
completed during 2010 With the hype of the Football World Cup behind us, Matco reflects on the achievements that the company has made this past year in terms of successful access matting installations completed.
Matco combined attractive design with functionality and provided a five-star access matting system
M
atco was awarded the contract to supply and install access matting for the upmarket refurbishments which took place
at Sandton City Shopping Centre, Morningside Shopping Centre and Eastgate Shopping Centre in Gauteng as well as the Highveld Mall in eMalahleni (formerly Witbank). In addition, Matco supplied the access matting for Mbombela Stadium (Nelspruit), Moses Mabhida Stadium (Durban) and Soccer City (Johannesburg). In all cases, Matco combined attractive design with functionality and provided a five-star access matting system that reduces mainte-
nance costs and maintains the pristine interior appearance. The two products used on these projects are the Trio Scraper Mat and the Star Gripper Plus Mat. Both products are designed to effectively scrape dirt and absorb moisture. They are equally easy to maintain and are particularly suitable for the areas of heavy traffic anticipated at the applications mentioned above. Matco continually reviews its product ranges and designs to ensure that the product offering to the South African market is kept new, vibrant and in line with current global trends. Essentially a serviceorientated company, Matco manufactures mats to the exact specification of any client. For further information contact Matco who will provide an exciting range of flooring solutions. Matco Marketing Tel: 011 452 7961
Fax: 011 452 7965
E-mail: jean@matcomats.co.za / nicole@matcomats.co.za Website: www.matcomarketing.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Feature Focus: Successful Projec ts
Waterproofing car Sika products seal the deal
Sika is committed to supplying proven and watertight solutions for even the most challenging
de-bondment of epoxy and polyurethane coatings. Sikafloor-21N PurCem (approximately 10 litres) was installed at
requirements. When Zurich Insurance Car Wash,
3mm thickness on the flooring. This highly-rated, smooth-textured
situated in an existing vehicle parkade in Gauteng,
surface which is easy to clean, hardwearing and slip-resistant.
contracted Hindle Mason Projects (HMP) to assist in their leaky affairs, Sika’s advanced waterproofing
product ensures a flat, professional-looking, jointless, decorative Sikafloor-156ZA (approximately 18 litres) was used to pre-fill and level the static cracks present in the substrate. Sikafloor-156ZA, a two-part epoxy resin primer that can be used in conjunction with all
and flooring solutions were specified.
Sika polyurethane flooring coatings, is characteristically low in vis-
S
ika’s expertise was sought when Zurich staff discovered that
was Sikafloor-66ZA. Sikafloor-66ZA (5 litres) is a solvent-based,
the unsealed substrate above the car wash was dripping water
hardwearing, UV-resistant, clear polyurethane coating and was used
cosity, and offers good penetration ability and high bond strength. Another product used from Sika’s range of flooring innovations
onto the cars parked below. A lack of proper drainage, as well as
as a sealer on the specified Sikafloor-21N PurCem. The high-gloss
cracks in the concrete floor above, made such leaks a constant
Sikafloor-66ZA was used for its excellent adhesion, quick-drying and
problem, added to which the roof had never been waterproofed to
high-durability properties.
prevent such incidents, which would have exacerbated the problem indefinitely unless action was taken.
Given just five working days to complete the contract, HMP and Sika were together able to deliver the client a leak-free car wash
Sikagard-720 EpoCem (4 kits/18.5 kg) was first applied as a mois-
with bridged cracks and an aesthetically pleasing, slip-resistant fin-
ture barrier to allow the application of the Sikafloor-21N PurCem, a
ish. As an added bonus, the new floor sealer is now able to handle
self-smoothing polyurethane screed, and prevent it from delaminat-
the vast temperature fluctuations associated with car wash facilities.
ing due to the high moisture content in the substrate onto which it was applied. Sikagard-720 EpoCem provides excellent resistance to
52
moist substrates, which would normally cause osmotic blistering or
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
For further information on Sika products and systems, visit the website www.sika.co.za.
Feature Focus: Successful Projec ts
Nano coating for Nanoland South Africa has recently launched a revolutionary and environmentally friendly surface coating solution using nanotechnology that provides complete asset protection with a wide variety of applications within the home and business environment.
K
nown as Liquid Glass, this coating is said to mimic protective coatings already present in nature by placing a completely invis-
ible, protective and robust shield of silicon dioxide over the intended surface without altering the appearance or functionality of the surface. The layer that is formed cannot be easily penetrated by water, dirt or oil, and provides a unique and ideal sealing for the protection of many floorcoverings. The sealer is a water-based nano coating, suitable for protection against organic and inorganic influences, where the surface builds an invisible film with dirt-repellent, water-repellent (hydrophobic) and oilrepellent (oleophobic) characteristics. It protects substrate material against damage from water absorption, while enabling it to breathe. The stone and wood sealing is effective for porous or “sucking� substrates and protects against pollution and adherence of organic materials. The sealing is also ideal for flooring surfaces, incorporating advanced technology that combines the advantages of adaptable polymer coatings with hard nano particles, making it ideal for wood, ceramic, stone, concrete, brick, screed surfaces, ceramic floor tiles, and much more, representing almost a revolution for hygiene in the home and office environment, protecting interior and exterior surfaces from germs, dampness, bacteria, mildew, rust and corrosion. All surfaces also become stain-proof and entirely heat-resistant up to a temperature of 390°C. In addition, Liquid Glass is odourless and food-safe. Nanoland Tel: 021 930 9375 E-mail: info@nanolandsa.com Website: www.nanolandsa.com
54
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Adhesive & Installation For obvious reasons, adhesives and installation
But‌using the wrong adhesive or incorrect instal-
are essentially an integral operation in the floor-
lation methods will undoubtedly end in a costly
ing industry, but apart from so many different
floor failure. So be careful – take advice from the
floorcovering materials being available, there is
adhesive or flooring manufacturers before you
also a myriad of adhesives and applications for
specify the floor for your next project, or your
practically every one.
installation will go horribly wrong.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
55
Feature Focus: Adhesive & I nstallation
Wrong choices a recipe for disaster
56
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Feature Focus: Adhesive & I nstallation
B
ut…using the wrong adhesive or incorrect installation
methods will undoubtedly end in a costly floor failure. So be careful – take advice from the adhesive or flooring manufacturers before you specify the floor for your next project, or your installation will go horribly wrong. Although their basic requirement is to stick the flooring down, adhesives can have different properties depending on the type of floor or its specific use. For example, they can be formulated with additional features, such as urethane adhesives that provide the flexibility necessary to allow wood floors to expand and contract. Before we get into adhesives for the different types of flooring, let’s have a look at some of the common installation problems: You may encounter a situation where the adhesive fails to bond to the substrate or the back of the flooring product. If the failure is in the substrate, look for dampness or a sub standard and dusty surface. If the failure is the flooring itself, it is probably poor adhesive transfer due to incorrect trowel notching or not laying the flooring within the “open” time of the adhesive resulting in a lack of transfer to the back of the product. You could also experience cohesive failure, which is failure within the adhesive itself. This condition is identified by seeing a separation, with adhesive bonding to both the substrate and the back of
For obvious reasons, adhesives and installation are
the flooring. This can be caused by use of an
essentially an integral operation in the flooring industry,
improper trowel size; installing too
but apart from so many different floorcovering materials
begun to become firm; premature
being available, there is also a myriad of adhesives and applications for practically every one.
soon into wet adhesive that hasn’t movement of the flooring product itself; or even defective adhesive. The introduction of innovations in the floorcovering industry is a regular occurrence in almost every flooring material, so contractors
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
57
Feature Focus: Adhesive & I nstallation
and installers looking to minimise the risk of callbacks or failures need to keep up to date with new floorcovering products to ensure they choose adhesives that perform effectively with the product and meet the manufacturers’ recommendations. Failure on this last point would almost certainly invalidate any warranties or guarantees and, remember, failures come straight off the bottom line!
Carpet When choosing an adhesive for a carpet installation, one must consider the type of backing, necessary grab, traffic load, and the quality and lifecycle of the carpet. In North America and parts of Europe there is extensive use of styrene butadiene rubber (SBR)-based adhesives which provide a fast grab and excellent re-tacking characteristics – probably because they are excellent for use in cold climatic conditions – and this type is also still popular with some flooring contractors in South Africa. One ‘disadvantage’ that SBR adhesive has is that it really provides an exceptional bond with the substrate so, when it comes to replacing the carpet or the tiles, it is quite a task to remove it! In this country water-based acrylic adhesives are often now preferred for installing needlepunch carpets, because they allow the carpet to be rolled almost immediately – a boon in these days of fast-track construction. Most other carpet types are installed using a ‘stretch’ installation method with no adhesive requirement. For carpet tiles both acrylic adhesives and pressure-sensitive adhesives are used, depending on the needs of the installation, but the latter type is particularly useful because it allows the tiles to be lifted and replaced to accommodate the wear in high-traffic areas. Pressure-sensitive adhesive is also a primary requirement for carpet tiles used in conjunction with access flooring. Pressure-sensitive adhesives are usually acrylic emulsion-based, because of its high performance in this type of application; they are also ideal for sandTAL
58
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
wich-type installations where it is used for attaching a rubber underlay to the
Feature Focus: Adhesive & I nstallation
floor and a normal acrylic adhesive is used to keep the carpeting stuck
vary between manufacturers and products, and it is critical that
to the underlay, thus enabling the whole installation to be removed
the adhesive is allowed to set completely before being trafficked.
after its useful lifespan.
Subjecting newly laid tiles to traffic or loading before the adhesive
Contact adhesives are regularly used in certain applications and available in “Brush” Grade (for floors) and “Spray” Grade (for walls). These
has set can result in loose, hollow sounding, or even broken tiles. With current trends in tiling moving more and more towards large
adhesives are ideal for seams, and for installing carpet or vinyl tiles on
format tiles (500mm x 1 000mm, 1m x 1m, and 1m x 2m), it is advis-
stairs or up walls, particularly with less flexible tiles because contact
able to note that the installation of large format tiles requires great
adhesive will hold them firmly in position.
skill to ensure full contact with the adhesive bedding. The advent
Ceramic, porcelain & natural stone
of pourable, thick bed adhesives has become a viable option for
Because of the varying nature and intrinsic characteristics of ceramics,
installing these tiles.
porcelain and natural stone tiles, it is always advisable to contact the
Floor sheeting
adhesive manufacturer for advice on the correct adhesive for the tile
Care must be taken to ensure that the right adhesive is selected for
selected, and preferably to source a detailed materials and methods
linoleum and sheet floorcoverings. Water-based acrylic emulsion
specification for the installation.
adhesives are often the favoured choice for their high performance in
For ceramic tiles the conventional cementitious flooring adhesives
heavy-traffic situations, but 2-part polyurethane or solvent-based con-
rule the roost, although one of the worst things that can happen to a
tact adhesives are also used in some industrial flooring applications for
ceramic tile installation is the installer using the incorrect adhesive for
rubber floorcoverings.
the tile and installation conditions. Another potential problem is using the incorrect method of adhesive application; the ‘spot’ method should never be used, even for
There are also specially formulated ‘natural’ adhesives available for linoleum that match this natural product. However, it is worth taking the advice of the manufacturers of the
wall tiles, and adhesive on floors must always be applied using a suit-
sheet floorcoverings, because the different backings (PVC-backed vinyl
able trowel to ensure a solid bed of adhesive beneath the tile. Voids
and solid PVC) may dictate the choice of adhesive for the installation.
in the adhesive bed beneath the tile can result in the tiles cracking.
When an incompatible adhesive is used to install solid vinyl sheet
Thin set adhesives are no longer in use for floor tiles, but are still used
products, the chances are high of experiencing bubbling, severe dis-
extensively in wall applications.
colouration and ultimate failure of the installation.
For porcelain and natural stone tiles, high-strength, rapid-set cemen-
Always remember that if the substrate (or even the applied adhesive)
titious adhesives in grey or off-white are the most commonly used
is not totally smooth – this will mirror through an installed vinyl floor
for these floorcoverings. The setting time of different products can
and negatively affect the aesthetics of the floor.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
59
Feature Focus: Adhesive & I nstallation
Vinyl composition tile While adhesive selection for a typical vinyl composition tile (VCT) installation should be foolproof, experienced installers could tell
relatively simple. For semi- or fully
Get the right adhesive for the flooring you are using – or your installation will be doomed from the start!
the day of installation but has tiles mysteriously out of position on the following day. The chances are that other trades have trafficked the floor prematurely, moving ladders or carts and
The innovations in flooring and adhesives are continuous – make sure you keep up to date. Water based acrylic adhesives are effective and very popular.
causing the “fresh” VCT to slide. Having to execute immediate damage control creates much grief for both the floorcovering installer and
are recommended For the same reasons as carpet, on seams and awkward areas such as steps or stairs. Conductive adhesives are recommended for static dissipative installations.
Wood & Laminates The question of what adhesives should be used for laminate floorcoverings is simple. None!
Make sure you are abreast of the developments in wood adhesives.
contractor, so you need to protect for use, and keep other trades well away until then. Spending a little more money on an adhesive with a shorter open time, very aggressive grab and ultra-high shear strength, and applying
It was a requirement when laminates were first introduced to South Africa, but these days the mechanical lock click sys-
the floor until the adhesive has set
tems devised for this type of floorcovering have dispensed with the use of adhesive entirely, and laminate floorcoverings are now always installed as floating floors. Wood floorcoverings are as popular as ever today, and because wood
it with a trowel with the proper notching are critical, particularly in fast-
is a natural product, careful consideration must be given to the type of
track, heavy commercial flooring applications.
adhesive used in its installation.
Luxury Vinyl Tile
Today’s technology has formulated parquet and engineered wood
This product category uses higher-end vinyl adhesives. Using a VCT
flooring adhesives that are solvent-free, VOC-free, and non-toxic, with
adhesive or a multi-purpose adhesive with these types of products
fast setting times, and no tack and flash time for the installer.
could lead to plasticiser migration failures. Seek the advice of the manufacturers. The adhesives required for the vinyl floorcoverings shown above are
60
based acrylic dispersion adhesives
contact adhesives are often used
you otherwise. Quite often, a VCT installation appears flawless on
flexible vinyl floor tiles, water-
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Some are acrylic-based adhesives specially designed for the installation of the new pre-finished engineered wood flooring and prefinished wood parquet over approved interior substrates. These are
Feature Focus: Adhesive & I nstallation
easy to spread, and have an excellent initial grab and high bond strength. Elasticized adhesives are now in use for solid wood floor installations, and for wood blocks and strips, and these allow the materials to be bonded direct to the subfloor. Because solid wood products require a strong bond, elastic adhesives are excellent choices. Once cured, these high-quality, solvent-free adhesives provide the needed flexibility and superior bond strength that solid wood installations demand. Many products now have high solids and trowel grade, and water-based synthetic adhesives developed specifically for installation of wood flooring that allow for normal expansion and contraction of wood floors are frequently used. Most have a good initial grab and firm setting, together with excellent water resistance, low VOCs and non-flammability. One international manufacturer of quality adhesives that is represented in this country has developed a full range of silane-based adhesives which caters for the successful fastening of wooden floors, including an award-winning, proprietary ‘speed system’ for rapid installation that incorporates a new moisture barrier. However, the latest technology is that of ‘elastic’ self-adhesive mats that are provided as a permanent self-stick adhesive mat, and these are rapidly becoming the favoured adhesives for engineered and wood tongue and groove flooring. With this technology one has the best of both worlds as the wooden flooring is applied to the sticky side and the non-sticky side is loose on the screeds or subfloors, providing a fully stuck-down floor that can move freely with an elastic tension in both directions. Finally, keep in mind that in the world of construction, warranties are given with one major condition: The manufacturer’s installation recommendations must be followed. Before beginning any installation, consult with the floorcovering and adhesive manufacturers regarding the proper adhesives and trowels. Doing so will help to protect you from future liability and teach you more about the characteristics and capabilities of the products, which will result in an easier, faster and more successful installation. Acknowledgement and thanks are given to the following people that provided information contained in this article: Ashraf Bham (Carpet & Décor); Brandon Park (Kevin Bates Flooring & Carpeting); John Gallagher (Smoothedge); Steven Suntup (Suntups Wooden Flooring); Ashwin Raghu (Genkem); Sharon Hill (TAL/Norcros SA); Alex Pugh (FloorworX).
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
61
Feature Focus: Adhesive & I nstallation
Wood floor installation checklist (including Subfloor condition A smooth, level and clean surface is required. Moisture content of subfloor should not exceed 3% on a Tramex moisture encounter or 12% on a Proti-meter. A moisture barrier must be used before laying the wood floor. Concrete or screed will take approximately 1 day per 1mm thickness to dry or 1 month per 25mm of thickness to dry naturally to a moisture content of 3%. The deeper the concrete slab the longer the period – for example a 150mm slab will probably take around 6-8 months to dry back to a safe moisture level. The flooring should have a moisture content of no more than 2% above the moisture content of the substrate. It is dangerous to lay a new wooden floor over an existing crawl space due to the fact that modern wood flooring is kiln dried to around 8% moisture content and generally crawl spaces (even with open vents) are around 20%. In these cases, there is a procedure for plastic sheeting to be fixed over the gronds and beams and a plywood subfloor installed over the beams. The wooden flooring can then be installed safely on top of the plywood. Detailed procedures of this can be obtained from SAWLFA (The Southern African Wood & Laminate Flooring Association). Acclimatisation Wood flooring should have sufficient time allowed to acclimatise to the conditions of the room in advance of installation. Never store the floor in a room that is wet, outside or in a garage where it could pick up moisture. It is most important to acclimatise flooring dried for inland when installed at coastal humidity and vice versa when flooring is dried for coastal and is installed inland in a drier humidity. Underlay The underlay is used to cushion the floor and to assist with noise reduc-
installed using permanent self-stick adhesive mats – with no glue or
tion. Underlays vary depending on the thickness and quality required,
nails required (preferred).
but the basic 3mm foam underlay is acceptable, in conjunction with a
2. Engineered Wood Floors
200-250 micron plastic moisture barrier.
The most common fitting method for engineered floors is the floating
Fitting a wood floor
method – using an underlay laid over the existing floor and the boards
Check the proposed height of the finished floor to ensure door and fitted
installed using permanent self-stick adhesive mats.
cupboard clearances are met. Shorten the doors if required. Running the planks parallel with the longest wall/focal point usually looks best. Expansion joints are most important on the width of the flooring as wood moves mainly on the width and very slightly on the length.
PVA wood adhesive. Engineered boards can also be glued down directly onto the subfloor.
3-5mm per linear metre should be allowed on the width on each side
The thicker tongue and groove engineered boards (18-22mm thick) can be
and 10mm will suffice on the length and will not increase irrespective
nailed down directly to battens as they are structural boards, but spacing of
of the length.
the battens must be to supplier’s specification.
This expansion gap can either be covered with skirting (when the skirt-
Finishing touches
ing has been taken off before installation or the existing wood floor has
Pre-finished hardwood flooring is most commonly provided with a factory-
been removed leaving just the joists), beading or edge profile.
applied surface finish (preferred). If it is not, there are several types of sur-
The skirting should be either glued, or screwed and plugged. The
face finishes available, including:
beading can be nailed or glued using a 2-part instant bonding adhe-
Oil-modified urethane – a solvent-based polyurethane that dries within
sive. The edge profile can be either nailed or glued using standard PVA
eight hours.
wood adhesive. In each case the nails or glue must be onto the wall,
Moisture-cured urethane – a solvent-base polyurethane. Difficult to apply.
not the wood floor.
Conversion varnish – provides a clear, durable finish. Has an extremely
1. Solid Wood Floors
strong odour.
A floating floor installation is not recommended for solid wood in normal
Water-based urethane – dry in about two to three hours, easy to apply
circumstances.
and is generally self levelling.
Solid wood floors can be nailed down to the substrate (secret nail-
62
Engineered floors mostly have a click-together fixing system. Alternatively, tongue-and-groove engineered floors can be glued together using a basic
Penetrating Stain and Wax – This finish soaks into the pores of the
ing through the tongues using a quality floor nailer); glued directly
wood and hardens to form a protective penetrating seal. Special mainte-
to the substrate using a special elastic adhesive – trowel applied; or
nance required.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Feature Focus: Adhesive & I nstallation
TAL solutions for the prestigious Radisson Blu Hotel.
TAL - the professional choice TAL offers an effective range of products, suitable for any tiling application and was therefore the obvious professional choice for the supply of numerous compound and adhesive solutions for the 300 modular bathrooms in the prestigious Radisson Blu Hotel in Sandton.
“W
ith a track record of over 35 years in the industry we are
fication and the tiling is undertaken by a TAL-registered tiler, or the
a market leader in quality, service and technology,” says
tile installation is monitored by an engineer nominated by TAL. “The
Marius Botha, inland sales manager at TAL. Having pioneered every type of tile fixing adhesive in the local market, TAL is at the cutting edge of new technology and new product development. TAL Rapidfix mixed with TAL Screedbinder was used to achieve the correct water drainage angle in the showers before the bathroom
possibility of any failure is alleviated as we at TAL carry the risk on the client’s behalf,” says Botha. Accredited to ISO 9001: 2000, TAL products are designed, manufactured and tested to the strictest standards, thereby assuring customers that products will perform to specification. TAL (a division of Norcros SA)
floors and showers were waterproofed using TAL Sureproof cemen-
Gauteng: 011 206 9700
Western Cape: 021 386 1810
titious waterproofing compound.
KwaZulu-Natal: 031 700 1535
Technical Advice: 0860 000 TAL(825)
E-mail: taltech@norcrossa.com
Website: www.tal.co.za
TAL Rapidfix is a high-performance, rapid-setting, non-shrink, cement-based floor patching and repair compound. “It is a multipurpose, one-component system designed to withstand heavy loading and trafficking in both industrial and domestic installations,” says Botha. The TAL Warranty Programme offers developers, specifiers and architects a 10-year warranty on any tiling installation, provided the Materials and Methods Specification is issued by TAL for the project. TAL products are then used strictly in accordance with the speci-
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Feature Focus: Adhesive & I nstallation
Carpet installation checklist NOTE: Installations should be carried out in accordance with the SABS SANS 10186 Fitting Code of Practice, and care should be taken to ensure that the manufacturers’ recommended are complied with. Subfloor condition A smooth, level and clean surface is required. Moisture content of concrete screed should not exceed 5% (20% RH – relative humidity). If higher, a moisture barrier should be used before laying the carpet. Accurately measure the area where carpet is to be installed Faulty measurements can delay or increase the cost of the carpet installation. Due to standardised carpet widths, the square metres of carpet ordered may exceed room dimensions. Condition the carpet It is a good idea to undo the carpet rolls to allow them to breathe and adapt to the ambient conditions prior to installation. Take the opportunity to check for manufacturing defects. Laying the carpet All carpet should be power-stretched. Tautness of the carpet is essential to assure a good, long-lasting carpet installation. Failure to do so can lead to wrinkling and buckling. Ensure that all carpet pile runs in the same direction. Stretch-in installation This is the most common form of carpet installation. Stretch-in installation ensures that carpet can be used over floors that are unsuitable for glue-down; patterned carpet may be more easily matched; corrective measures such as seam repair may be easier to perform; removal costs are usually less than the removal of an adhered installation. Do not use stretch-in installation on ramps and inclines; where there are office systems, furniture and demountable partitions; where heavy rolling traffic is likely; where there is excessive humidity; when carpet has a unitary backing or other backing systems designed only for glue-down installation. Direct glue-down installation In each of the above situations where stretch-in installation is not recommended, the carpet should be installed with a direct glue-down application. Ensure the correct adhesive is obtained and applied in accordance with the manufacturer’s instructions. Seams
64
Where possible, seams should run towards the primary light source
or moulding. Special movement joint profiles should be used on large
(not perpendicular to it). Make sure the main traffic runs are along the
carpeted areas. Use the correct trims or transition joints where car-
seam (rather than across) and that the seams are not located in pivot
pets adjoin other flooring materials, or on split-level floors and stairs.
areas or perpendicular to doorways. All seams must be sealed with a
Use should be made of carpet protector pads where roller castor
suitable adhesive.
chairs are in use.
Underlay
Vacuuming
If an underlay is to be used, check that the selected product meets
All newly installed carpet should be vacuumed. An additional charge
the carpet manufacturer’s recommendations – or their guarantee may
may be customary.
be invalidated. Also check the overall thickness of the installation to
Ventilation
ensure that it does not interfere with doors. The underlay seams must
New carpet may initially have a slight odour. This is normal. After
be installed at right angles to carpet seams, and taped and stapled to
carpet installation is complete, operate the ventilation system at
the floor.
normal room temperature with fan speed at maximum capacity for
Finishing touches
48-72 hours. This procedure will exhaust and eliminate any lingering
All exposed carpet edges must be protected with a proprietary trim
odours.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Feature Focus: Adhesive & I nstallation
Another first – new Low-Dust Technology
NORMAL TILE ADHESIVE
Weber, reputed to be the undisputed global leader in industrial mortars, has once again introduced a product that is first-to-market with innovative technology.
B
y tapping into its extensive international network of related companies, Weber-Tylon has once again reinforced its position
in the South African market with the addition of groundbreaking Low-Dust Technology to the ever-popular Weber Tylon range of tile adhesives. This introduction stems from extensive research, development and investment. Weber’s Low-Dust Technology has made for a dramatic reduction in airborne dust created during pouring and mixing of the adhesive without changing the premium characteristics of the original product. “This adhesive reduces dust inhalation during the preparation process, and will create a cleaner working environment,” says Sean
Groundbreaking adhesive with low-dust technology
Singh, Weber market development manager. “It will prove particularly popular in homes where residents are present while tiling work is carried out, as well as on larger sites such as shopping malls where retail outlets are being renovated during the night whilst trading continues during the daytime hours.” The product is a rapid-setting, high-shear-strength, flexible, cement-based floor and wall tile adhesive suitable for interior and exterior use. It can be used to fix ceramic, porcelain and natural
LOW-DUST TILE ADHESIVE
stone floor coverings and wall tiles and is perfectly suited to most tiling applications. This product, with Low-Dust Technology, is ready for light foot traffic and grouting after only four hours and is available in 20kg bags. More product and technical information is available by contacting Weber by telephone: 012 657 2800, or visiting the website www. weber-tylon.co.za for a copy of the Weber Tiling Solutions Guide – a technical manual and product guide with problem solving situations and complete case studies – which is available in hard copy or CD format. Weber is a leading manufacturer of materials for the tile fixing, construction mortars and flooring systems markets globally. Saint-Gobain Weber SA Tel: 012 657 2800
Fax: 012 657 2806
E-mail: info@weber-tylon.co.za
Website: www.weber-tylon.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Feature Focus: Adhesive & I nstallation
Vinyl floor installation checklist Subfloor condition Vinyl tiles and sheeting (and most other resilient floorcoverings) can be installed over a variety of surfaces, including plywood subfloors, concrete, wood and linoleum, although the preferred substrate is a screeded concrete surface that is sound, level, smooth, clean and dry. It is particularly important that the surface is sound and smooth, as any imperfections will ‘grin through’ the installed vinyl and may even be felt underfoot or lead to damage. In some cases self-levelling compound must be used to ensure a smooth, level surface. For concrete substrates, the moisture content of the subfloor should not exceed 75% RH (relative humidity). Test with an hygrometer. Concrete or screed will take approximately 1 day per mm thickness to dry or 1 month per 25mm of thickness to dry naturally to a moisture content of 5%. The deeper the concrete slab the longer the period – for example a 150mm slab will probably take around 6-8 months to dry back to a safe moisture level. All concrete bases that are placed direct to earth must have an effective moisture barrier or damp-proof membrane installed, covering the entire area where the vinyl is to be installed, and with all overlapping joints sealed. Acclimatisation Vinyl flooring should have sufficient time allowed to acclimatise to the conditions of the room in advance of installation. Never store the floor in direct sunlight, or in a room that is wet, outside or in a garage where it could pick up moisture. Store both vinyl tiles and sheeting – together with the adhesive – at a minimum temperature of 18ºC for 24 hours before laying. Rolls should be stored in an upright position. Check the tiles and sheeting for correct colour – ensuring they are from the same production batch – and check for any damage before commencing the installation. Fitting a vinyl floor Vinyl tiles/planks Plan the layout by setting out two lines of tiles to take in the length and width of the room. Try to make sure there is a full tile in the door-
Attention must be paid to the manufacturer’s installation instruc-
way, and avoid starting to lay the tiles along a wall, as walls are rarely
tions with regard to the methods required for the type of vinyl
completely straight.
sheeting being used. Also, conform to the instructions of the adhe-
If using peel-and-stick vinyl, remove the protective backing and secure in place. For other types of vinyl, spray-on or full-spread adhesive can be used, but in either case, follow the adhesive manufacturer’s recommendations. Luxury vinyl tiles may need special installation procedures; follow the manufacturer’s instructions. Also, some vinyl tiles or planks may
sive manufacturer – again depending on what type of adhesive is recommended. It is particularly important to know what the open time is for the adhesive, and never spread more than can be laid within this period, using a notched trowel of recommended size. On large floor areas, each sheet should be rolled using a ±70kg
need rolling after installation; check the manufacturer’s recommen-
articulated floor roller – firstly in the short direction, and then in the
dations.
long. Use a hand roller in corners and other awkward places. Once
The newly installed vinyl tiles or planks should cure for between
66
vinyl flooring.
the floor has been laid, wait 2-4 hours and roll the whole area again,
24-72 hours, or as directed by the manufacturer. During this time,
thoroughly.
do not move anything back into the room and keep foot traffic to a
Finishing touches
minimum.
All exposed edges must be protected with a proprietary trim or
Vinyl sheeting
moulding. Use the correct trims or transition joints where the sheet-
It is recommended that doors should be removed before fitting sheet
ing or tiles adjoin other flooring materials, or on split-level floors.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Feature Focus: Adhesive & I nstallation
Properties: • No alcohol, glycol, menthanol ammonia and • No associated hazardous vapours. • Offering architects, installers and end users a total solution to potential hazards • Excellent bond strength and working characteristics. • No more sick building syndrome • Suitable for hospitals, retirement homes, hotels, office blocks and restaurants • No one loses with Earthbond!
Products on offer include: • Smooth edge carper gripper • Heat bond tape • Vinyl products • Aluminium Edgings • Wood & Laminate accessories • Easly Plugs Systems • Architectural sections • Installation tools • Adhesives • Vari strip • Blades • Nails
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Feature Focus: Adhesive & I nstallation
Ceramic, porcelain and natural stone tile installation checklis Subfloor condition The tiles can be laid directly onto a cement subfloor, but this must be structurally sound, rigid, smooth, flat, and free of curing compounds and waxy or oily films. A smooth subfloor is essential when laying large format tiles otherwise they may not lay flat in relation to each other, and could be prone to cracking if the subfloor imperfections are severe enough. Do not lay tiles directly onto old floorcoverings such as vinyl tiles, linoleum, slasto, and so forth. A screed is required here before installation commences. Tiles can be laid tile onto tile as long as the “old” tiles are firm & not loose in any way, using the correct preparation methods as specified by the Adhesive manufacturers. Accurately measure the area where the tiles are to be laid This will determine how many tiles are needed (ensure the width of the joins is added) and it is good practice to order 10-15% extra tiles to allow for breakages and imperfections, wastage in cuttings, reveals and skirtings where applicable. Make sure enough tiles are ordered to complete the job; if they are imported tiles they can take weeks to obtain, and tiles from a different manufacturing batch may have colour / tonality & calibration differences from the original supply. Also, make sure the tiles are the right grade or classification and suitable for the application. Preparing the tiles Slight tone variations are to be expected from tile to tile. Mix tiles from several cartons before installation to ensure a good blend of shades. Take the opportunity to check for manufacturing defects (patent defects). Defective tiles should not be laid & put aside for replace-
3m to 5m in both directions – using mastic filler or flexible silicone
ment / swopped by the Distributor.
joint sealant.
Adhesive
Laying
For ceramic tiles the conventional cementitious flooring adhesives
Mix and apply the adhesive to the substrate in accordance with the
are used, making sure it is applied to the entire back of the tile. Thin
manufacturer’s instructions, using a notched trowel and then press-
set adhesives are no longer in extensive use for floor tiles, but are still
ing the tile into the wet adhesive bed. Do not spread the adhesive
used in wall applications.
over a large area; only apply enough to be tiles within 15 minutes or
For porcelain and natural stone tiles, high strength rapid set cemen-
Ensure uniform joints between tiles by using spacers.
these floorcoverings, although the setting time can vary in accor-
Leave tiles that need to be cut until last.
dance with the brand or product being used. Epoxy adhesives and grouts are also available for specific applica-
Grouting It is important to allow the adhesive enough time to set before apply-
tions. It is always prudent to request Tile laying procedures / specifica-
ing the grout – probably better left to the following day. Apply the
tion and preparation of surface method, from the leading Adhesive
grout over one small section at a time, spreading with a rubber float
manufacturers.
or a squeegee. Pull the grout firmly over the flooring surface to both
Plan the layout
push the grout into the joints, and then clean off most of the excess
Plan the layout to achieve the desired aesthetic results, and to reduce
grout to be flush with the tile surface. Finally, use a damp sponge and
the amount of tile cutting. Lay dry tiles starting either from the door
very little water to rinse. In the case of grouting porous unglazed tiles
or the centre of the area to be tiled and mark the floor, wall or skirting
(such as Terra Cotta) use the “pointing” method instead of spreading
board accordingly or use battens to determine the positioning, mak-
grout over the tile surface which will make cleaning difficult.
ing sure the spacers can be accommodated. Check the tiles for sizing variations & decide on an appropriate grouting joint. Check that the increased height of the tiling will not interfere with doors, fitted cupboards, etc. Allow for perimeter joints at walls, columns, steps and fixed equipment, and movement joints must be provided at regular intervals of
68
the adhesive will dry.
titious adhesives in grey or white are the most commonly used for
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Avoid heavy traffic on the floor for 48 hours. Finishing touches All exposed edges must protected with a proprietary trim, moulding or purpose designed ceramic tile accessory. Use the correct trims or transition joints where tiles adjoin other flooring materials, or on split level floors and stairs.
Adhesive solutions Feature Focus: Adhesive & I nstallation
As a manufacturer, importer and distributor of a wide variety of high-quality floorcoverings, FloorworX has a sales programme which also includes the best in flooring adhesives, thereby ensuring that the correct adhesive is used for every installation.
A
commonly used adhesive in the FloorworX assortment is
electrostatic charges whilst simultaneously reducing the danger
FloorworX Number 60 Plus Adhesive, which is a water-based
of electric shocks from mains-connected equipment.
ing contractor’s need for a high-performance, multi-purpose floor-
adhesive that is suitable for use when laying Nora synthetic rub-
ing adhesive. This product is suitable for bonding resilient vinyl
ber flooring or smooth metal decks.
acrylic dispersion adhesive, specially developed to meet the floor-
flooring products, including Flotex, to cement screeds.
FloorworX Number 55 Adhesive is a two-part polyurethane
Last but not least, the FloorworX Number 71 Adhesive is also
FloorworX Number 65 Marmoleum Acrylic Adhesive is a water-
included in the range. This is a solvent-based contact adhesive
based acrylic emulsion adhesive specially produced to meet
specially developed to answer the flooring industry’s need for a
the need for a high-performance adhesive suitable for bonding
high-performance, multi-purpose contact adhesive.
Marmoleum sheeting to cement screeds. This product appears
It is suitable for bonding Superflex Wall Cladding, specialist
as an off-white paste with medium open time, coupled with a
flooring types such as FloorworX Transport flooring as well
strong final bond.
as FloorworX Extruda flexible PVC extrusions, Intrad and Pro-
FloorworX Number 50 Adhesive is the latest addition to the FloorworX adhesive family and is a water-based acrylic emulsion
Trim accessories. In general terms, FloorworX stresses the need for perfect sur-
adhesive specially developed to meet the flooring contractor’s
face preparation for all its products. Concrete subfloors must be
need for a high performance multi-purpose flooring adhesive.
sound, clean, smooth and completely dry.
FloorworX No. 50 is particularly suitable for bonding PVC laminate flooring products to cement screeds. FloorworX also markets a wide range of specialised adhesives. One such adhesive is FloorworX Number 27 Adhesive.
Surfaces must also be free of dust, grease, oil or any other contaminants, and it must be noted that moisture in the subfloor will react adversely with the adhesive during the curing period, so this needs to be carefully checked before proceed-
FloorworX Number 27 is a water-based, carbon-loaded acrylic
ing with the installation.
adhesive that has been specifically formulated for the installation
FloorworX Marketing
of antistatic or conductive flooring where precise limits of electrical
Tel: 011 406 4146/4150
resistance are essential.
Fax: 086 273 0905
The complete flooring system acts as a medium for equalising
Website: www.floorworx.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Feature Focus: Adhesive & I nstallation
Laminate floor installation checklist Subfloor condition The substrate must be clean and flat. Remove any previous floorcoverings and make good any damage or imperfections in the substrate. The floor surface should not vary by more than 3mm per metre (refer to manufacturer’s specifications). If installing over a concrete floor then it is extremely important that the concrete is sufficiently dry, having a moisture content less than 2,5% (10% RH – relative humidity). Acclimatisation All laminate flooring needs to acclimatise in the area where it is going to be installed for at least 48 hours, otherwise it will expand or contract after installation and affect the finished floor. Place the unopened packs of laminate flooring in the middle of the room (at least 500mm from all walls) and leave for a minimum of 2 days. Store flat on floor, but do not place directly onto raw concrete – raise off the concrete substrate by at least 20mm. Underlay The minimum specification for underlay is the standard foam underlay. When joints are required, edges should be butted together and not overlapped. It does not matter which way the underlay is laid, either the same way as the planks or at right angles to them. Installing laminate flooring planks Always try to have the light falling along the length of the planks and not across; for long rooms, lay them lengthways parallel to the walls. When installing laminate flooring over a concrete floor always use a vapour barrier as recommended by the manufacturer (normally a 200-micron PVC) and take this up the wall by at least 50mm. Leave the recommended overlap at any joints. A vapour barrier is not required when installing laminate flooring on top of a strip wooden floor, but ensure there is sufficient air flow underneath. Do not install on top of parquet flooring. Provision for expansion Follow the manufacturer’s instructions, but there should be at least 8mm expansion space next to walls and fixed objects. Also, the floor should not exceed 10m x 8m without an expansion joint. Two rooms should never be joined; a transition joint is required here. Finishing touches Install the correct transition joints in doorways or where the flooring type changes, such as in combination floors for open-plan rooms. The type of profile depends on what sort of floorcovering the laminate flooring is butting up to; carpet, tile, laminate flooring, real wood flooring, etc. Fix the profile according to the manufacturer’s instructions.
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F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Environmentally friendly carpet adhesive
Feature Focus: Adhesive & I nstallation
From humble beginnings with a limited range, Permoseal has become a major player in the South African adhesive industry over the past 60 years, with well-known brand names such as Alcolin and Bostik.
F
or the flooring industry, Permoseal’s answer to an environmentally friendly carpet adhesive takes the form of Alcolin Hi-Tack
Eco Green, which provides a water-based, solvent free application with absolutely no unhealthy vapours to inhale. No strong fumes are omitted into the environment and the low odour means a room can be commissioned directly after a job is complete – a feature that is especially important in a hospital, school, restaurant or hotel environment. Alcolin Hi-Tack is easy to trowel, provides excellent tack, and is designed for fixing foam backed carpets, plasticised floorcoverings such as PVC sheet and tiles, cushioned vinyl, polypropylene based
Permoseal’s answer to an environmentally friendly carpet adhesive takes the form of Alcolin Hi-Tack Eco Green
products, smooth rubber and cork to existing smooth substructures.
Alcolin Hi-Tack Eco Green has an accreditation that meets the Green
Permoseal is working closely with leading carpet manufacturers to
Building Council of South Africa’s specification for “African Green Star
have Alcolin Hi-Tack specified for use with their eco-friendly carpets –
SA Office V1” which says that the maximum VOC (volatile organic
after all, what’s the use of developing an eco-friendly carpet and then
compounds) in the product can be 250 grams per litre. Alcolin Hi-Tack
laying it with a highly solvented adhesive?
comes in at 48 grams per litre.
Simply stated, Alcolin Hi-Tack Eco Green’s performance rating is on a
Easily applied with a notched trowel, Alcolin Hi-Tack provides good
par with highly solvented acrylics, but comes without the health haz-
workability and is supplied ready to use in 500ml, 1 -litre, 5 -litre and
ards of the polluting solvents.
20 -litre buckets.
ALCOLIN HI-TACK CARPET & VINYL ADHESIVE A new technology water based, high performance, solvent free LOW VOC (volatile organic content), acrylic carpet adhesive with excellent bond strength. • Water based, solvent free • Low odour - no lingering solvent smell • Excellent tack • Good workability – easy to trowel • Fast tack off time
Head Office: +27-21-555-7400 Toll-Free: 0800-222-400 www.alcolin.com F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Feature Focus: Adhesive & I nstallation
Carpet tile installation checklist Subfloor condition A smooth, level and clean surface is required. Moisture content of concrete screed should not exceed 5% (20% RH – relative humidity). If higher, a moisture barrier should be used before laying the carpet tiles. Do not install carpet tiles over existing underlay or carpet, unsealed concrete floors, unfinished waxed floors, or hand-painted floors. Accurately measure the area where carpet tiles are to be installed Faulty measurements can delay, or increase the cost of, the installation, and new tiles purchased may have colour variances over those already used. Order up to 10% more tiles for eventual wear replacement or damage. Condition the carpet tiles It is good practice to undo the packs of carpet tiles on site for up to 24 hours before using, to allow them to breathe and adapt to the ambient conditions prior to installation. Take the opportunity to check for manufacturing defects. Laying the carpet tiles Check whether the tiles are to be loose laid, glued down, or a pressuresensitive adhesive used. Some tiles are already provided with the latter, and this allows for easy future replacement. Depending on their construction, carpet tiles can be laid in various ways (tessellation), including quarter turn, chessboard, broadloom and random lay. This means that not only stunning designs using different
and no small slivers of tile less than 10 cm wide. Avoid starting to lay
colour tiles can be created, it is also possible to produce a unique look
the tiles along a wall, as walls are rarely completely straight.
by using a single colour tile, but varying the direction of the pile.
Finishing touches
Each tile has an arrow on the back that shows the direction of the
72
Nexus - Berber Point Ultra
All exposed edges must be protected with a proprietary trim or mould-
pile. For example, if a broadloom seamless effect needs to be achieved,
ing. Use the correct trims or transition joints where the tiles adjoin
then the arrows must all point in the same direction when laid. If a
other flooring materials, or on split-level floors and stairs.
chessboard look is required, then each tile is simply laid at right angles
Ventilation
to its neighbour.
Newly laid carpet tiles may initially have a slight odour. This is normal.
Get the layout right
After installation is complete, operate the ventilation system at normal
Plan the layout by setting out two lines of tiles to take in the length and
room temperature with fan speed at maximum capacity for 48-72
width of the room. Try to make sure there is a full tile in the doorway,
hours. This procedure will exhaust and eliminate any lingering odours.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Feature Focus: Adhesive & I nstallation
Introducing a new chapter in installing wooden
The new Bona Optispread is an innovative solution that allows the contractor to remain upright, giving smoother, faster and better results. Together with the specially developed, silane-based adhesive Bona R850T and the Bona Hand & Tool Cleaner, the laying of wooden floors becomes an enjoyable, fast and clean affair. The Bona Optispread applicator is a versatile tool giving an ergonomic work-
Bona has recently launched an innovation in wooden floor adhesion
ing position to suit the user while mak-
that allows the user to remain upright and in comfort whilst enabling
sion up to five times faster. It is easy to
much faster installation times – the Bona Optispread.
T
ing the process of wooden floor adhetransport and set up and comes with an optimised nozzle width to suit the size of most wooden floor planks.
raditional methods involve working on hands and knees, often in an uncomfortable
Bona Optispread is the result of Bona’s
position kneeling with a trowel. Hands get dirty and there are numerous empty pails
continual efforts to improve the working
and dirty tools to deal with at the end of the day. Also, hollow spots are sometimes tricky to
conditions, time efficiency and results for
fill with the traditional method, giving rise to unwanted sound effects when walked on.
craftsmen working with wooden floors. The attention to ergonomics and sustainability has resulted in a solution that is operated in an upright position and worked with ease in conjunction with the Bona silane-based adhesive range. The applicator, made of aluminium and recycled polypropylene, is designed to apply high-viscose adhesive over the substrate ergonomically, giving beautiful results in less time. Based on Bona R850 – which is claimed to be the world’s best-selling silanebased adhesive – a new Bona R850T has been developed alongside the Bona Optispread. The new Emicode-certified (for low VOC emissions) adhesive fits perfectly with the new applicator and underlines Bona’s commitment to phase out sol-
Wooden floor adhesion that allows the user to remain upright and in comfort whilst enabling much faster installation time
vent-based products during 2010. Additionally, Bona Hand & Tool Cleaner is a box of wipes specifically developed to clean adhesive off hands, tools and floor easily, a perfect accompaniment to the job. Bona has been a trusted name in indoor wooden floor treatment for nearly 100 years. Professionals in 50 countries around the world rely on Bona products for their businesses. That established reliability and innovation are proven once again with the new Bona Optispread. FloorworX Marketing Tel: 011 406 4146/4150 Fax: 086 273 0905 Website: www.floorworx.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Feature Focus: Adhesive & I nstallation
The choice of professionals – know how and now know why When it comes to flooring, the range of products supplied by a.b.e. Construction Chemicals cannot be surpassed. The company has more than 70 years of operation-formulated products that are trusted by major flooring contractors, and that have become a firm favourite with specifiers and end users alike.
tious mortars and slurries. It is ideal for improving adhesion of thin-section cement patches, mortars and screeds to their substrates, and for improving the tensile and flexural strengths of sand/cement mixtures, thus permitting thinner than usual layers. But, duralex is not a concrete structural adhesive and in these cases epidermix 344 should be used, which will bond fresh (plastic) concrete to existing concrete, or plaster to brickwork, and can be used to provide a damp-proof barrier within the concrete matrix. It may be used in structural situations where it provides an excellent bond to damp or dry surfaces, and delivers high ultimate tensile and lap shear strengths. It will even bond to rock. For the subsequent priming operation, a.b.e. has epidermix 116, which is a wet/dry concrete and cementitious screed adhesive/epoxy screed primer; abecote WD337, a water-dispersed epoxy emulsion; or abescreed SLC acrylic primer. epidermix 116 is a two-component, solvent-free epoxy compound for bonding new concrete or screed to existing hardened concrete in non-loadbearing applications, and is ideal for the priming of prepared concrete prior to the application of epoxy mortar or cementitious floor screed to achieve a fully bonded system. It has excellent adhesion of interfaces of wet/dry concrete, screeds or toppings.
H
owever, like most flooring products, the high-quality epoxy
epoxy emulsion that produces floors with a paint-smooth finish in
applications manufactured and supplied by a.b.e. Construction
several colours, and these coatings are not only decorative but robust
Chemicals cannot perform efficiently to specification unless the correct
enough to protect factory and warehouse floors throughout South
surface preparation has been achieved and the correct primers and
Africa. It is also an economical primer for hi-build abeflo applications.
adhesives used before the floor coatings are applied – whether they are to be used on old or new concrete substrates. In either case the surface has to be clean, sound, dry and free of oil and deleterious matter prior to applying the required system. With old concrete, a scraper coat may be required. This finish is important
abecote WD 337 is a two-component, solvent-free, water-dispersed
Applied in three coats when used as a flooring medium, abecote WD 337 is supplied in 5-litre twin-pack containers that will cover 8-10m²/ litre on a smooth surface and, when mixed, it has a pot life of some 1½ hours at 20ºC. Finally, abescreed SLC is a popular acrylic emulsion-based primer for
in thin- film applications less than 2mm otherwise the irregularities
priming concrete and screed subfloors or impermeable surfaces such
will reflect through the coating, and these are even more pronounced
as tiles and terrazzo prior to the application of abescreed self-levelling
when gloss finishes are applied.
screeds.
For new concrete the surface must be finished so that all the falls are
This product improves adhesion to the substrate whilst reducing sur-
correct and ready to receive the epoxy coating system; the surface pro-
face absorbency; it seals the substrate, preventing air bubbles migrat-
file should not exceed 25% of the coating thickness if smooth finishes
ing to the surface of the Isocrete screed.
are required.
But it is just one of many a.b.e. epoxy flooring products and, apart
In both cases the laitance has to be removed when the surfaces have
from having an outstanding sales programme available to meet any
been prepared by light-grit blasting, vacuum blasting or diamond grit-
flooring requirement, the a.b.e. technical staff can also help you with
ting; filling any holes and irregularities with epidermix 318; or a suitable
flooring problems.
scraper coat applied, such as abecoat flooring resin mixed with abe
a.b.e. Construction Chemicals
sand No.1 – applied using a steel float and finished to a smooth texture.
Tel: 011 306 9000
epidermix 318 is a two-component, solvent-free, filled polyamide
Website: www.abe.co.za
cured epoxy used for repairing and patching defects in concrete such as honeycombing and spalling. a.b.e. has two high-quality products for the required screed treatment that follows the above procedures – duralatex mortar and screed improver and adhesive, and epidermix 344 structural wet-to-dry concrete adhesive. duralatex is a synthetic resin polymer which is supplied as a ready-to-
a
Group member
use liquid, designed to improve the qualities of site-batched cementi-
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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Feature Focus: Adhesive & I nstallation
Brilliant German adhesives now available in Represented in South Africa by Zimbo’s Trading, the range of superb adhesives manufactured by third-generation family-owned manufacturer Wakol GmbH of Pirmasens, Germany, has a system guarantee connected with its partner company, Loba, which is also handled by Zimbo’s in this country.
C
laimed to be the fastest moisture barrier on the market, Wakol PU 280 Polyurethane Primer is a one-component,
polyurethane-based product that requires no mixing, has no pot life,
Moisture barrier and wood adhesives par excellence!
and generates no waste. Solvent-free, this product boasts the best health protection in relation to the highest German standard Emicode EC1-R, and one coat used as a primer provides considerable strengthening of weak concrete surfaces. Two coats used as a moisture barrier up to 6 CM% (95 RH%) are easily applied by roller, enabling excellent penetration into concrete capillaries for higher installation security and less consumption. Styled as being a one-day system (only approx. 45 minutes drying time per coat), Wakol PU 280 allows the job to be finished in a single day by blocking moisture and enabling the wood floor to be glued with a suitable Wakol adhesive directly on top. Wakol MS 260 parquet adhesive is a firm-elastic, one-component
ms-polymer-based adhesive that is solvent-free, and only allows natural movement of the wood due to its firm elastic bonding characteristics, providing a superb option for bonding wood floors and avoiding cupping and joint formation. This adhesive is very easy to apply by trowel, enabling a surface treatment of the parquet floor to be carried out after 24 hours. Any surplus is also easy to remove from surfaces with no risk of adhesive marks on top of engineered parquet. Wakol MS 260 is suitable for all kind of wood species, for engineered and solid wood floors, and for solid planks up to 18 cm in width, and its unique packaging – with a re-sealing capability – ensures a long shelf life. Wakol MS 265 Parquet Adhesive elastic is a one-component, mspolymer-based adhesive provided in 600ml plastic bags. Solvent-free, it provides fast-strength building that enables a secure installation. It also ensures there is less sliding of wood floors that have just been installed, and the surface treatment is possible after 24 hours. Suitable for use on absorbent and non-absorbent subfloors, this adhesive is suitable in combination with Wakol TS 160 Footfall Soundproofing Mat for sound reduction in the order of 17dB in combination with 10 mm thick engineered parquet. Zimbo’s Trading Johannesburg: 011 794 1012 Fax: 086 556 4694 Cape Town: 021 511 4693
Fax: 021 511 4694
E-mail: info@loba.co.za Websites: www.loba.co.za / www.zimbostrading.co.za
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F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Townhouse Living There seems to be an increasing trend for hom-
In many cases this involves a considerable change in
eowners to seek or build properties in secure town-
lifestyle, but what are the preferred flooring choices
house or cluster home developments, rather than
in these applications? Is it price, aesthetics, lifespan,
developing or buying their own individual proper-
easy maintenance, or simply the functional require-
ties, and even the senior citizens that require smaller
ments that make a floorcovering acceptable in a
or more secure homes regularly consider moving
townhouse application?
into fully serviced retirement home estates.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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F e a t u r e F o c u s : To w n h o u s e L i v i n g
En-Suite Bathroom
Bathroom 1
Main Bedroom
Kitchen
Dining Room/ Lounge Patio
Bedroom 1
Townhouse living I
n many cases this involves a considerable change in lifestyle, but what are the preferred flooring choices in these applications? Is
it price, aesthetics, lifespan, easy maintenance, or simply the func-
There seems to be an increasing trend for homeowners to seek or build properties in secure townhouse or cluster home developments, rather than developing or buying their own individual properties, and even the senior citizens that require smaller or more secure homes regularly consider moving into fully serviced retirement home estates. 78
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
tional requirements that make a floorcovering acceptable in a townhouse application? Let’s define the types of building. The official definition of a townhouse is ‘a row house; a terraced house in an urban setting – especially a fashionable one’. In the UK townhouses were originally terraced houses, often quite luxurious, usually built or bought by the ‘landed gentry’ or aristocrats who had houses and large estates in the country, but needed a house in town. A fashionable expediency for over two centuries, this style of living largely disappeared between or after the two World Wars. The British architectural term for a house with party walls with its
F e a t u r e F o c u s : To w n h o u s e L i v i n g
neighbours on both sides was always ‘terraced house’ – not ‘townhouse’. There was little difference between the more modest terraced townhouses of less opulent members of the aristocracy and the terraced houses of wealthy middle-class Londoners, but they were generally located in different districts. In London, these townhouses were often four or five storeys high, with a basement facility for the ‘below stairs’ staff. Today, many of the upmarket townhouses exist and are still used by the original families in the more affluent areas of the cities – some have even become National Trust properties – but in the suburban districts of London, for example, many have been demolished to make way for apartment blocks or other developments, and those that do still exist have mostly become modern-day slums. Regarding cluster homes, there is no legal definition for precisely what constitutes a cluster home. The one thing everyone agrees on is that it is a single family ‘detached’ residence. Freehold properties enclosed by boundary walls are referred to as “cluster homes” in this country, and these are commonly governed by a homeowners’ association. Over the last few years this type of property development has been on the increase, but there is some confusion over the legal status of cluster homes among South Africans. In South Africa there are two ways in which you can own a property, namely freehold and sectional title. With freehold the property is registered in your own name and you are free to manage the property independently. In the case of a sectional title you buy not only your unit but also an interest in common property such as gardens, swimming pools and security. You are responsible for the upkeep of your own unit but the administration and maintenance of the complex and common property are the responsibility of the body corporate and you are subject to its rules. Cluster homes are normally governed by a homeowners’ association with a constitution drawn up by elected Trustees and approved by a percentage of the owners. A retirement home is a multi-residence housing facility intended for old people. The usual pattern is that each person or couple in the home has an apartment-style room or suite of rooms, although there are retirement estates form part of the deceased owner’s estate, but the sale or ownership of such a house is legally controlled and even administered by the rules of
Marley Roofing
where the houses are individually owned and
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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F e a t u r e F o c u s : To w n h o u s e L i v i n g
the homeowners’ association, or the share block company that owns
although there is still considerable demand for the former which is
the estate.
being adequately serviced.
Many retirement ‘villages’ provide outdoor facilities such as bowling
responsible for the marketing of truly upmarket developments and
clinics, frail care facilities, security, transport for shopping, and many
numerous golf estates throughout the country, including Dainfern in
other amenities.
Johannesburg and Silver Lakes in Pretoria. They are still involved in this
Whether these developments are for townhouse, cluster or retirement homes, one of the main attractions they all have is the secu-
type of estate, but decided some while ago to also ‘fill the gap’ that it was felt existed in the entry-level sectional title sector.
rity element, which includes 24-hour guards, controlled or electroni-
Joana Silva of Montagu Construction says this does not mean there
cally operated gates, electric fences, and even surveillance cameras
is any reduction in the overall standards employed on these develop-
in some cases.
ments. “Quite the reverse,” she says, “as can be seen from the Jackal
As can be seen from the foregoing, the definitions of these various complexes engender their own complexity! To determine what floorcoverings each type of facility prefers,
80
Take, for example, the Montagu Property Group that has been
greens, tennis courts and swimming pools, together with restaurants,
Creek Golf Estate development we are currently providing in the North Riding area of Johannesburg.” “There we are offering 1-3 bedroom apartments and penthouses,
FLOORS in Africa spoke to the professionals involved in these estates. It
together with newly launched two and three bedroom cluster houses,
is interesting to note that most of the bigger developers that were pre-
with future prospects of a retirement village section. The floors consist
viously involved in the provision of the infrastructural development
of high-quality imported ceramic floor tiles in the main areas and bath-
and freehold title building of upmarket golf estates have recently
rooms, imported by RZT Zeply. The use of locally acquired slate tiles on
tended to concentrate more on sectional title developments,
external floorings have been used, and carpets in the bedrooms from
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
F e a t u r e F o c u s : To w n h o u s e L i v i n g
the Tibet range locally manufactured by Van Dyck Carpets in standard grey or sandy colours.” The Tibet range is a structured high/low loop-pile tufted broadloom carpet manufactured with 100% Stainshield BCF fibres, classified for heavy residential applications. “Other high-quality names involved in the development are Miele and Hansgrohe.” “Standardising on certain quality materials means there is no lack of continuity in supply, and our experienced subcontracted installation teams are afforded the opportunity of providing a first-class job every time.” However, it would seem that the majority of townhouse and cluster home developers in the affordable housing market prefer to use ceramic tiles as the only floorcovering throughout each complex, because they can stock them to ensure continuity of supply, they are easy to install, and have a long lifespan. A case in point is Silver Cloud Developments of Pretoria, which is developing a large complex of 224 townhouse units in four phases where the first phase is well underway and will be ready for occupation in March 2011. Known as Ashanti Villas, this complex is situated in the quiet suburb of Elspark, Germiston, and is also aimed at providing more affordable properties for first-time buyers, with units ranging from 1-3 bedrooms. A spokesperson for the company said that they are only using locally sourced ceramic tiles in two selected colours for the floors throughout each of these units, and these are being installed by their own teams with subcontractors called at times if necessary. This would seem to be the trend for developer-driven specifications and, at the other end of the spectrum, the elite upmarket developments seem to sell ‘off plan’ and meet the incoming owner’s preferences for floorcoverings, which makes for each townhouse having individually designed interiors. This approach is particularly prevalent in the current situation where money is tight and the developer is prepared to wait for a firm purchaser before providing the finished product, but it does mean that what happens on the floors is not decided until then, and thus constitutes a ‘one-off’ floor selection each time. Another interesting observation is that in the urban areas of most cities a lack of available real estate for the construction of townhouse developments is fast becoming evident, and the answer then is obvious – go up! The multi-storey, 140-unit project designed by CM Architects for Balwin Properties known as 20 West, Morningside does just that, and the result is a truly upmarket development of luxury executive apartments and a penthouse – all of which came onto the market during the first week of October 2010. Architect Adriano Moroldo says that imported ceramic tiles supplied by Italtile and installed by the developer’s own teams were used for each of the apartments; Berber Point 920 carpet was supplied and installed by NAS Flooring for the meeting room; and Marble Classic supplied and installed local marble for all the common areas. Christo Botha of M&B Architects in Cape Town says that the practice is gaining quite a reputation for designing retirement villages, which includes the Langebaan Retirement Village that
Silver Cloud Developments:
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
81
F e a t u r e F o c u s : To w n h o u s e L i v i n g
was the first complex of its kind on the West Coast, comprising 63 residential units and 40 apartments plus a community and medical centre, with frail care facilities run by Gerimed. Christo says the floors in the frail care facility were designed to meet the high standards expected from a healthcare project, and this led to the installation of vinyl floorcoverings in these areas, with ceramic tiles in the common areas. M&B Architects has also completed a retirement village in Milnerton, and is currently working on a 400unit complex in Wellington, and another with 600 units in Mossel Bay, and it is interesting to note that the flooring preference of the elderly owners is carpeting. “They are at home most of the day, and need the soft underfoot comfort of a quality carpet,” says Christo, who has a preference for long-lasting Belgotex carpets to be used in these applications, unless the owner wants to make his or her own choice. The maxim of M&B Architects is “To create architecture that works” – and they certainly seem to be doing so with the superb retirement villages they have been designing. Another practice with an impressive portfolio and considerable experience in townhouses and ventures such as golf estates, SBE Associates of Johannesburg has gained an enviable reputation for outstanding architecture over the 20 years it has been in existence. SBE has undertaken a variety of upmarket residential projects with end results that are totally unique, aesthetically pleasing and eminently desirable, and is currently working on an elite, 300-unit townhouse development at Thulana Hills in Plettenberg Bay. Johan Breytenbach of SBE Associates says he understands the developers’ penchant for using ceramic tiled floors throughout entire complexes, because this enables them to ensure continuity of supply and colour, as well as meeting the economic demands in today’s marketplace. “I also like to use them, because they are easily installed, present a clean appearance, are hardwearing and easy to budget for – although I favour using quality carpets in the bedrooms wherever possible,” says Johan. “However, developers and designers often fall into the trap of using the same tiles internally and externally, but this is not a good practice; in my opinion it is essential to use a non-slip ceramic tile on balconies and patios,” he says. Finally, we decided to have a word with someone at the ‘sharp end’ of the market – the estate and realty agents that have the task of selling the properties. Lew Geffen, chairman of Sotheby’s International Realty in South Africa, was quoted recently in the SA Homefinder as saying that in the luxury home market Tuscan is definitely out, and clean, contemporary
82
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
F e a t u r e F o c u s : To w n h o u s e L i v i n g
architecture is in, while today’s exacting buyers of luxury homes also
almost standard in luxury homes, along with a wine cool room or cel-
want less marble and ceramic tile, and more timber and masonry.
lar, although a few new items have been added to the wish lists for
“Whatever the news about the real estate sector, there is always
outdoor entertaining, including ice-bars and barbeque islands. Indoors, the newest trends include larger bedrooms for children, all
interest in the luxury home market – and curiosity about the changing preferences of big-ticket buy-
en suite, as well as media
ers. Currently, they definitely prefer
or games rooms. “However,
the subtle and refined look to obvious opulence, and are turning their backs on fussy detailing in favour
Many elegant townhouses have become slum areas What is the legal status of cluster homes in South Africa?
of simple, more modern designs,”
Developers concentrating on entry-level market
he says.
Ceramic tiles rule the roost!
This does not mean, however, that they want less luxury. “If any-
hardly anyone wants a hottub or spa anymore, as they require too much maintenance for the amount of use they get.”
Retirement villages have all the amenities
“Outdoors, gardens are
Check at the sharp end!
much sleeker than previ-
thing, they want more upmarket
ously, often consisting only
features than before, just packaged
of decking, grass and specimen trees,” he says. “At least
differently,” he says. “Must-have features of course include round-the-clock security, upscale kitchens
four garages are considered essential and most buyers also want a
with high-end appliances, and expansive, double-volume living areas.
large enough area to provide off-street parking for several guests.”
But what we are also seeing now is an insistence on smart electronics
Asked what floorcoverings would enhance the sale of a luxury
and ‘wired’ homes.”
home, Lew says, “It is mostly a trend thing. At the moment Travertine
“Big-ticket buyers expect everything from the fountain and the
floors are very big in the Cape, and Jerusalem Stone floors are enjoy-
irrigation system to the curtains, music, heating and lighting to be
ing a renaissance; marble and exotic wooden floors will always create
automated, and both broadband and satellite Internet connections
a great deal of interest, but currently the overriding trend for large
are considered essential.”
floor areas is the use of large-format porcelain tiles (single colour) laid
As for entertainment amenities, Geffen says a home cinema is now
to provide a seamless-looking floor.”
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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F e a t u r e F o c u s : To w n h o u s e L i v i n g
Johnson @
and a variety of sizes were prominent throughout the differing
The team from local tile manufacturer and importer
design styles, from classic to contemporary.
Johnson Tiles visited Cersaie 2010 and garnered
retail sector, residential and commercial markets demand fashion-
valuable insight into current ceramic tile trends,
able tiles. Local tile manufacturers with the right technology will be
including styles, sizes, finishes and textures.
“
A new innovation is thin full-bodied porcelain tiles in large formats such as 1m x 3m with thin 4mm bisques. The mixture of textures
I
“We’ll see these trends filter through to our local market as the
able to offer these new trends,” says Parrott. Johnson Tiles keeps abreast of trends through new product development and looks at various textures, sizes and structures to add
f I had to give an overall report of the fair it can be summed up
innovation to its ranges. The company services the contract and
that ‘less is more’ as described by some of the ceramic stylists,”
retail markets and has professional and dedicated contract consul-
says Jayson Parrott, national sales manager for Johnson Tiles. Cersaie 2010 provided insight into the tile colours, textures and sizes that are in demand in Europe which allows local manufacturers
tants supporting projects from design to delivery. “Major brands with corporate identities that require modern and trendy tiles for their projects may well specify some of these new
Ultra-realistic marble lookalikes and many innovations at Cersaie 2010
to compare these trends to what the South African market calls for in terms of floor and wall tiles. Inkjet technology dominated and creates a realistic natural feel
Johnson Tiles continues to provide South Africa’s leading building supply retailers with locally produced and imported tile ranges and
on premium ranges with high-honed surfaces. Ultra-realistic marble
takes pride in its ability to develop and offer these retailers exclusive
lookalikes were further enhanced through inkjet technology and
products lines.
displayed in rectangular formats in horizontal installations. There was a big focus on the more natural look and it was used in
Rigorous testing and quality control measures ensure that the tiles manufactured conform to, and frequently exceed, European Union
a combination of sizes and matt finishes. Realistic wood grains and
standards. In addition, tiles produced by Johnson Tiles comply with,
knots were evident and displayed on rectangular plank-like walls
or surpass, both SABS 1440-1996 and the European EN 177 technical
and floor tiles. “Floral prints in the form of flower and plant motifs
standards.
also featured with less evidence of mosaics and listelli than the previous years,” says Parrott.
84
tiles we saw at Cersaie,” he says.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
For more information on Johnson Tiles, a division of Norcros SA, contact 011 206 9700.
Seamless Flooring The fastest-growing flooring category in the world
continuity breaks, laid in one large panel sometimes
of flooring is almost indisputably seamless flooring
hundreds of square metres in area. The benefits of a
systems. This is largely because of new innovations
seamless floor are extensive and apart from their aes-
in technology and the clever use of tools and raw
thetic appeal most seamless floors are also non-slip
materials.
yet smooth, durable, hygienic and easy to clean, thus
A seamless floor is a floor with no grout lines or
making them cost-effective and low-maintenance.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
85
Feature Focus: S eamless Flooring
86
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Feature Focus: S eamless Flooring
Smooth, seamless and with amazing aesthetic in the world of flooring is almost indisputably
A
seamless flooring systems. This is largely because
and apart from their aesthetic appeal most seamless floors are also
of new innovations in technology and the clever
ing them cost-effective and low-maintenance.
One of the fastest-growing flooring categories
seamless floor is a floor with no grout lines or continuity breaks, laid in one large panel sometimes hundreds of
square metres in area. The benefits of a seamless floor are extensive non-slip yet smooth, durable, hygienic and easy to clean, thus makFloors that fall into the liquid-applied seamless flooring category
use of tools and raw materials.
are listed in the appendage to this article, and these are suitable across a myriad of flooring applications including industrial, commercial, retail, hospitality, and healthcare industries, together with the residential sector – with each product tailor-made for its specific purpose. FLOORS in Africa will be covering many of these systems in future features throughout the year, but for the purposes of this article we will concentrate on just two distinctly separate types – seamless stone floors and polished concrete. Seamless stone floors Worldwide, vast amounts of money are spent annually on research by competing companies in this category to improve their product ranges. This competition not only provides for improved quality of the finished products but also makes them extremely cost-competitive which is ultimately great news for the end-user. Visually, a seamless stone floor is peerless as the floor meanders effortlessly throughout the building with no breaks or joints. It provides a feeling of endlessness and simplicity that gives focus to other features in the room or building. When used externally a seamless stone floor also gives one a feeling of spaciousness and openness that lets the eye wander to the far horizon. A floor should never attract attention to itself but should be used to complement everything around it and create the mood and ambience of the space. However, specifiers would do well to note that there are seamless stone floors that do not always incorporate whole stones; some cheaper offerings use crushed local stones which have a similar look but are not as durable, soft, smooth and luxurious to walk on as the imported alluvial stones. Whole quartz stones measure 8 out of 10 on the MOH hardness scale – in relation to diamond that measures 10, and this durability and strength may be an important consideration when selecting which brand to use. Seamless floors characteristically have the benefit of being able to be applied round corners easily, so the finish can be right up to the
Quartz Carpet
wall or around fixed objects; the neatness and flow-ability of this is often sought after. Installation National manufacturers do market floor systems which have very
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
87
Feature Focus: S eamless Flooring
Quartz Carpet
similar offerings but, unfortunately, as good as their products may
highly impact-resistant, as well as chemical- and abrasion-resistant.
be, the desired look and workmanship lies with the flooring
Certain floors are specifically designed for use where extremely differ-
contractor. The best flooring contractors in the industry are gen-
ent temperature fluctuations occur from spillages on the floor. These
erally more expensive as they bring a wealth of experience and
floor systems are designed to handle extreme changes in tempera-
quality workmanship to the installation.
ture due to fluctuations in the coefficient of expansion.
This experience and flooring knowledge is invaluable and may
up operations entering the market without the full technical knowl-
will deliver a world-class floor. Interior designers and architects
edge of the content of the products they are combining, and this has
alike should take time when deciding on flooring finishes and
resulted in many customers becoming dissatisfied with yellowing,
colours – as they are so essential in providing the ambiance to
cracking, shrinking or flaking floors. Fortunately this is not typically
a project.
characteristic of the sector, and the well-established market leaders
Where there is expansion in the slab or screed, expansion joints are cut and either polysulphide joint filler is used to fill the joints
still dominate. The specialist companies in the stone flooring and resin industry
or a solid movement metal joint is installed. Construction joints do
can offer as much as 5-year product warranties – such is their track
not necessarily need trims or expansion joints placed but they can
record, faith and commitment in their particular products. Stone
be used to demarcate areas or to allow a change in colour.
flooring systems with their versatile seamless look work well in com-
Seamless stone floors are incredibly easy to clean and maintain. This is largely due to the lack of joints in the surface area that can harbour dirt and bacteria. Most seamless quartz floors are non-slip,
88
The popularity of seamless stone flooring has seen many local start-
actually save the client money at the end of the day and, of course,
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
bination with wood, marble, slate, and even some tiles. All in all, seamless stone flooring is a homeowner and a designer’s dream.
Feature Focus: S eamless Flooring
Polished concrete Polished concrete is fast becoming the ultimate no-wax flooring material. With the considerable amount of new technology currently developed in polishing equipment and techniques, specialised contractors are now grinding concrete floor surfaces (new or old) to a highgloss finish that never needs waxing or coating. With the addition of advanced technology in the pigmentation and dyeing of concrete, these floors can provide the discerning architect or interior designer with an abundance of fresh ideas in the provision of smooth, high-lustre and attractively coloured floors. Polished concrete is the processing of the concrete surface through a mechanical process that uses diamond abrasives, where each step is refined to its purest possible form on a microscopic level, from one progressively finer abrasive to the next, until the desired level of ‘polish’ is achieved. The result is a beautiful, durable and efficient surface which eliminates the need for carpet, tile, sealers, or coatings that require expensive replacement and maintenance. It also dispenses with the need for using harsh cleaning chemicals. The natural concrete floor can be customised to provide long-lasting beauty and ease of maintenance with environmental benefits. Homes, retail facilities, restaurants, offices and schools polish concrete for both functionality and aesthetics. Industrial facilities and warehouses polish concrete primarily for functionality
However, this is no job for the inexperienced, but specialist contractors are readily avail-
Lafarge Industries SA
but as a by-product they also achieve a truly aesthetic finish!
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
89
Feature Focus: S eamless Flooring
able, using heavy-duty polishing machines equipped with progressive-
ing the floor with a commercial polishing compound will do the trick.
ly finer grits of diamond-impregnated segments or discs to gradually
Stains and dyes are the most popular applications for enhancing
grind down surfaces to the desired degree of shine and smoothness.
existing polished concrete floors, although designers can play with
The process begins with the use of coarse diamond segments bonded in a metallic matrix. These segments are coarse enough to remove minor pits, blemishes, stains, or light coatings from the floor in preparation for final smoothing. Depending on the condition of the concrete,
other options such as scoring the surface to create radial lines, grids, bands and borders, and other designs. If the decision is made to polish concrete in advance of the concrete being poured, there is a stunning array of available options. Integrally
this initial rough grinding is generally a three- to four-step process. The next steps involve fine grinding of the concrete surface using diamond abrasives embedded in a plastic or resin matrix. Even finer grits of polishing discs are used until the floor has the desired sheen or an extremely high-gloss finish. During the final polishing step, some contractors spread a commercial polishing compound onto the surface to give the floor a bit more sheen, and this also helps to clean any residue remaining on the surface from the polishing process and leave a dirt-resistant finish. Whilst almost any structurally sound con-
coloured concrete can be used, or
Seamless floors are non-slip yet smooth, durable, hygienic and easy to clean. The best flooring contractors in the industry are generally more expensive, but they also provide peace of mind Seamless stone flooring is a homeowner and a designer’s dream. Polished concrete provides a beautiful, durable and efficient surface. A stunning array of available options.
crete floor, whether new or old, can be pol-
remove dirt, grease, coatings, or blemishes. However, floors that are wavy, extremely porous, or that need exten-
top layer of the mix. The polishing process will reveal these aggregates. Glass can also be seeded into the mix, in fact almost anything small (nails, bolts, computer chips) can be added and then polished smooth. The strength of the concrete is important, the higher the strength the better. One can decide to have the matt or glossy finish. There aren’t many materials that can be as durable as concrete! There is also another product available with no expansion joints 400m2 that is be polished.
There is no doubt that together with the variety of designs, colours, patterns, aggregates and the sheer beauty of both seamless stone floors and polished concrete, together with the inestimable service life
sive patching may not be good candidates for polishing. An experi-
of these applications, architects, interior designers and end-users are
enced contractor can usually determine the suitability of a floor.
really spoilt for choice.
With basic cleaning, polished concrete should keep its lustre for years.
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the concrete mix or ‘seeded’ into the
ideal for industrial applications and can
ished, there are some exceptions. Existing floors typically require some surface preparation prior to polishing to
coloured aggregate can be applied to
Acknowledgement and thanks are given to the following for information
Eventually though the shine can dull, especially in high-traffic areas.
contained in the compilation of this article: www.quartzcarpet.co.za; www.
Fortunately, it’s easy to restore the gleam, and sometimes simply buff-
concretedecor.net; www.concretenetwork.com
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
Seamless
Feature Focus: S eamless Flooring
patterns Floor patterns, logos and designs completed in Quartz Carpet can enhance the look of any room. However, most of us are stuck with the boring square concept of tile grids on our floors. What we do not realise is that there is a myriad of great floor patterns and designs which can jazz up your space without it having to hit your budget too much.
P
atterned designer floors are always an option when it comes to the remodelling of any house, building or fea-
ture corporate reception area. Floor patterns seem to have prevailed through the ages and across different cultures. Since floors are the largest area of any room, it is natural that the design, logo or pattern on the floor invokes a sense of order, depth and vitality to the room. “Corporate floor logos or motifs are another specialised and growing side of our business,” says Jeremy Stewart, owner of Seamless Flooring Systems. “Often when we apply Quartz Carpet to corporate, retail or hospitality industry floors we are asked to install the client’s corporate logo into the floor at their entrance. It makes such a statement as it really reinforces the brand awareness right up front and upon leaving,” says Stewart. Interior designers look for inspiration for floor patterns in architecture, textiles and even quilt designs. However, there are certain simple rules that guide the choice of patterns on a floor. A tightly focused pattern in lighter shades makes a room look larger. A strong large pattern can make a room appear quite small but large patterns in vivid colours can take your mind off the ‘boxiness’ of a room. When choosing the floor colours, it is vital to consider the colours of the main area, because a dark floor creates an illusion of a higher ceiling. Elements such as the architecture of the room also determine the appropriateness of a floor pattern. Recently Quartz Carpet installed 2 500 m2 of patterned floors
for the Multichoice Customer Care Centre in Johannesburg, the reception of the IDC Headquarters in Sandton, and the incredible design detail at the Government-sponsored Donkin Project in Port Elizabeth. With Quartz Carpet there is unlimited design potential... let yourself go! Quartz Carpet
Tel: 086 178 2789
Fax: 021 421 1102
Website: www.quartzcarpet.co.za
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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JOHANNESBURG Cnr Louw & North Boundary Ave Van Dyk Park, Boksburg Tel (011) 915-2222 PIETERMARITZBURG 20 Chesterfield Road Willowton Pietermaritzburg 033 397 9904/5 CAPE TOWN 21-23 Rand Road Blackheath 021 905 9117/8
TRANSPORT
W h a t ’s h a p p e n i n g
Award-winning cleaning technology
New stringent construction regulations looming
Goscor Cleaning Equipment’s new award-winning Tennant ec-H2O technology used in the Tennant sweepers and scrubbers is being heralded as a ‘miracle cleaner’, given the combination of its extraordinary effectiveness as a cleaning agent and its significant environmental friendliness. Ec-H2O converts plain tap water into an effective and efficient cleaning agent. “Because no chemicals are involved in its manufacture, users are reducing the carbon footprint normally associated with chemical usage,” says Alex Theodoridis, Goscor Cleaning Equipment’s national sales manager. “There is no manufacturing process, no packaging and no transport involved in this cleaning process and, in addition, water usage is cut by as much as 70%. Anyone who is conscious of the environment and has adopted a ‘green’ approach, can do no better than change to ec-H2O technology,” he says. There are no chemicals in this state-of-the-art product – all the technology is self-contained in the application equipment, whether it’s a hand-held applicator for the home, or a ride-on M30 Tennant sweeper or scrubber designed to tackle the biggest jobs. “Everyone’s talking about it,” says Theodoridis, “Wherever we go there’s a lot of interest in the product, including contract cleaners who are not only impressed with its effectiveness but also its ecological benefits.” He adds that where chemical cleaners are used, there is often a tendency to use more chemical than necessary. “This can result in excess chemicals being left as a sticky deposit on floors which, in turn, actually attracts more dust and dirt.” In industrial applications, ec-H2O is best used as a green maintenance solution to maintain chemically cleaned areas on a sustainable basis. ec-H2O is an ion-exchange technology based on the electrolysis of water, which has been around for over 100 years. Plain tap water is passed through an electrical cell that applies a small electrical charge; it is then passed through an ion-exchange membrane where it is separated into an oxygenated mixture of positively and negatively charged nano-bubbles. When the ionised water is brought into contact with a grubby surface via sweepers and scrubbers, it loosens the dirt which can then be wiped away. Tested locally on sites, one cleaning company was sufficiently impressed with the machine that his company purchased one outright, and congratulated Goscor Cleaning on the work they have done in introducing the “latest in cleaning technology”. Founded in South Africa, the Goscor Group has been supplying the local market with state-of-the-art industrial equipment and world-class solutions for the past 26 years, and last year Imperial Holdings, through its subsidiary AMH, acquired a majority holding in the Group. The Group consists of six key divisions, and is an exclusive distributor of leading and world-class brands of industrial equipment. Goscor Cleaning Equipment provides industrial cleaning equipment solutions from a wide range of quality world-class brands including Tennant. Customers include contract cleaners, mining, construction, paper and cement companies.
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Scaffolding that’s not a showcase for safety – the worker on it is not wearing a hard hat, and there are no handrails on the scaffolding…
Doug Michell, the Gauteng Master Builders Association’s Health, Safety & Environment Specialist, is concerned about the proposed amendments to the Government’s Construction Regulations, which he says would significantly affect the construction sector. Michell says the new stringent Construction Regulations are now under review after the Department of Labour published the draft amendment in the Government Gazette Volume 539 of 11 May 2010. Some of the most notable of the proposed amendments which would particularly affect the construction industry include the future definition of an “occupational safety practitioner” which requires that person to be registered with an institution accredited by the South African National Accreditation System; a medical certificate of fitness will be required for all persons working on a construction site; and a permit (CR 3 application) to commence construction work will be required for every construction project, and the client will have to apply for this permit before work commences. Documented proof of risk assessments and health and safety specifications will be required with the application, and the new CR 5 (Duties of principal contractor and contractors) requires that a safety audit be performed every 14 days. In addition, CR 7 Risk Assessments will have to be reviewed at least monthly. “These regulations have not yet been promulgated. Comments have been submitted by industry stakeholders, and a governmental technical committee is in the process of reviewing these comments,” says Michell. “The regulations may only be promulgated after this process is completed and then submitted to the Advisory Council on Occupational Health & Safety which will have to approve the regulations and submit them to the Minister for approval. But the GMBA believes it is important for the construction industry to take note of the possible new legislation – and how it may affect their operations,” he adds.
W h a t ’s h a p p e n i n g
New showroom a success already! The new Johannesburg showroom for Kirk Marketing – which opened on the 8th anniversary of the company’s founding – is proving to
new Johannesburg showroom – and four words were ‘trimmed’ off the end of the page – for which we apologise. For the record, the final paragraph should have read: You should take the opportunity of contacting the numbers shown
be extremely popular, and visitors can get first-hand experience of
below to obtain a conducted tour of the new showroom, together
the complete range of trims, tools, chemicals, laminate flooring and
with obtaining full technical information. It is well worth the visit!
accessories on display. This extensive showroom allows retail customers, architects, designers, quantity surveyors and contractors to see the full Kirk sales programme on display – including its proprietary M.Trim range; M.Tools, a comprehensive range of tiling tools; M.Chem, a user-friendly quality range of tile care chemicals; and all the products from major international manufacturers for which Kirk Marketing enjoys distribution agreements. The showroom was also used recently to host the annual conference of the Kirk team that is providing outstanding service to customers throughout the country. The gremlins got into the article carried on Page 101 of the previous issue of FLOORS in Africa that announced the official opening of the
– trade SIGNS OF THE TIMES!
fair attracts thousands
Sign on an electrician’s truck: Let us
Claimed to be the world’s leading trade fair for office and office facil-
remove your shorts.
ity furnishings, Orgatec 2010 was held in Cologne during the last
Maternity Clothes Shop: We are open on Labour Day. Non-smoking area: If we see you smoking we will assume
week of October 2010 and pulled a massive 61 000 visitors from 110 countries, with over half coming from outside Germany. Aimed specifically at providing solutions and smart office concepts
you are on fire and take appropriate action.
involving workstations, conference rooms, communication centres
On a Maternity Room Door: “Push, Push, Push”
and reception areas, little flooring was featured, although most
On a Front Door: Everyone on the premises is a vegetarian
exhibitors seemed to use carpeting for open-plan and team offices where acoustics and sound deadening were prime requirements,
except the dog.
particularly as it can be laid quickly and easily, and also replaced rela-
Optometrist’s Office: If you don’t see what you’re looking
tively simply.
for, you’ve come to the right place. Sign on Fence: Salesmen welcome. Dog food is expensive. Car Dealership: The best way to get back on your feet – miss a car payment. Auto Body Shop: May we have the next dents? Veterinarian’s Waiting Room: Back in 5 minutes. Sit! Stay! The Electric Company: We would be delighted if you send in your bill. However, if you don’t, you will be.
However, it was quite surprising to find little if anything in the way of access flooring, given that there was considerable focus on IT and office systems. Regarding carpet for sound deadening, one manufacturer exhibited a carpet that is designed to effectively absorb the sound of human voices in these applications. The room acoustic features are said to be upgraded considerably by this carpet, marketed under the brand name of T-Sonic and manufactured by Toucan-T Carpet Manufacture GmbH of Germany (www. toucan-t.de; e-mail: info@toucan-t.de). The energy of the human voice usually concentrates within the
Computer Store: Out for a quick byte
range of 100-1000 Hertz. Based on this fact Toucan-T has developed
Diner Window: Don’t stand there and be hungry – come in
this sound insulation carpet backing, T-Sonic, which increases the
and get fed up. Bowling Alley: Please be quiet. We need to hear a pin drop.
practical degree of sound absorption (alpha p) by up to 0,3. Using T-Sonic equipment, weighted degrees of sound absorption (alpha w) of up to 0,35 are feasible, depending on the carpet structure. T-Sonic is available with all orders for Toucan-T carpets of 200m and over.
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W h a t ’s h a p p e n i n g
Winners of the PG Bison Design Awards Mia Jordaan from the Greenside Design Centre was announced as the winner of the PG Bison 1.618 Competition at the glamorous Awards evening held at the forum I turbine hall in downtown Johannesburg during October. Mia was visibly overwhelmed with excitement when Koula, the MC and All Access presenter, declared her the overall winner. Mia and her lecturer, Monica Di Ruvo, will attend the 2011 Milan Furniture Fair as part of the impressive package awarded to her as overall winner. “It’s always exciting for us to see what design and architectural students today have to offer, and we are thrilled with the work produced by this year’s entrants, as well as the efforts of our judges, co-sponsors and all parties involved,” said Jason Wells, brand manager of PG Bison. “This year over 500 students participated in the competition and we therefore take our hats off to Mia and the other top ten finalists for the calibre of work that has got them this far.” Second place was awarded to talented Lizette Rossouw of the Tshwane University of Technology and third place was shared between Marelise Dann, also of the Tshwane University of Technology, and Clair Hort from Durban’s Style Design College.
Launch of ege Carpets in South Africa Conducted by Kevin Bates Flooring & Carpeting and Albert Carpets at the fabulous Circa on Jellicoe gallery, the introduction took place recently of the Danish-based ege Carpet group which these companies will now be promoting throughout South Africa. This was followed by a similar event in Cape Town two days later. Founded in 1938, ege Carpets is one of the leading suppliers of unique flooring solutions in the world, developing truly unique carpet design concepts and bringing special attention to the importance of quality and design. Floors in Africa was in attendance, and the keynote speaker at this event was the CEO of ege Carpets, Svend Aage Færch Nielsen, who explained that by means of advanced production technology and a skilled design team, ege has the ability to transform any creative idea into a new and intriguing carpet solution – developed from the ideas and thoughts of clients. “We have great expectations for the South African market”, stated Nielsen, “and we have chosen to collaborate with Kevin Bates Flooring & Carpeting and Albert Carpets – both of whom are capable of deliv-
Not registered with SACAP yet? In terms of the Architectural Profession Act no.44 of 2000, all persons practising in the field of Architecture must be registered in one of the categories as detailed in section 18 of the Act. At a meeting held on 19/20 February 2010, the South African
ering the high level of professionalism and competencies that is part of dealing with high-quality products.” Kevin Bates Flooring & Carpeting and Albert Carpets are also pleased to welcome ege into their respective sales programmes. “We are excited at the design opportunity that ege Carpets can offer our market and are looking forward to showcasing it to our clients.”
Council for the Architectural Profession (SACAP) approved a Special Dispensation for persons who have been practising without registration. This special dispensation enables applicants who have been practising without registration for more than 6 years to be registered under certain conditions. Registration under the special dispensation will only be valid for a limited time, whereafter all persons wanting to register with this Council will have to be registered under the normal Registration Conditions. Full details can be obtained by contacting the SACAP office – Tel: 011 479 5000 or e-mail: registrationqa@sacapsa.com.
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SVEND AAGE FÆRCH NIELSEN
W h a t ’s h a p p e n i n g
Tiletoria sponsor a great cycling fun run
In cooperation with The Table View based Outriders Cycle Club who are
Marathon was the guest participant and in his racing wheelchair over-
the organisers of the annual West Coast Express funride, the 2010 event
took many a cyclist
was sponsored by Tiletoria for the second year running, and proved to be a great success. Although the numbers were about 200 down from last year, this
Michael de Kock of Tiletoria is the founding chairman of The Outriders Cycle Club, and a founding member of the West Coast Express event. The Club is a registered non-profit organisation, and although the
can be attributed to the quieter economy (all the fun rides are
amount raised by this event was down on last year, it still raised a hefty
taking strain) and the weather was poor. At 5am it was raining in
sum that will be donated to charities like the Cape Kidney Association,
Stellenbosch and Paarl so a great number of people decided not to
Boys Town, Table View Rotary Clib and much will be invested back into
participate, which was evident in the prepaid online entries – 510
cycling by the club. Every year the club purchases essential items for
paid but 70 never appeared.
West Coast Disaster Management that is not covered by their budget.
This is not bad news as the 1384 participants the that Tiletoria WCE
In conclusion, Michael says, “Despite the poor weather, everyone
received topped a Provincial Classic that was held two weeks before
loved the new venue, the new route and the hospitality area was fan-
and makes the event the biggest funride event of the season – some-
tastic. Many thanks are due to all who sponsored the event, helped,
thing to be proud of. Ernst van Dyk, 9 times winner of the Boston
and participated and I look forward to the 2011 event.”
Entries called for WAN Awards World Architecture News (WAN) has announced the launch of the first-ever WAN Awards Effectiveness category 2010. If you have designed a building that was completed in or before March 2009 and can demonstrate how the building has proved to be effective judged against any of the criteria below, you can now enter for the WAN Award 2010
Social: (how has the building impacted its environment/ community?) Technological: (how has the building typology improved?) Economic: (how has the building contributed to the local economy?) Environmental: (sustainability criteria) Productivity: (has the building increased staff/user outputs?) Entries should be made on-line at www.worldarchitecturenews.com where full information is available. The winner will be announced at a function in March 2011.
F LO O R S J a n u a r y Fe b r u a r y 2 0 1 1
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W h a t ’s h a p p e n i n g
Registration for Facilities Management Courses The Department of Quantity Surveying & Construction Management in the Faculty of Natural & Agricultural Sciences at the University of the Free State is offering Programmes in Facilities Management (PFM) which have been approved by SAQA and may therefore be included in the skills development plans of employers contributing to a SETA. The study units contained in these open distance learning programmes are also credit-bearing towards obtaining a BSc-degree (where applicable) for candidates with a matric certificate with full matriculation endorsement. PFM is offered on three levels over three years of study: Introductory programme; Intermediate programme in Facilities Management; and Advanced. Anyone wishing to know more should contact Elize Scholtz at the University: Tel: 051 401 3414; Fax: 051 401 2165; e-mail: ScholtME@ ufs.ac.za, or Professor Dries Hauptfleisch in Gauteng: Tel: 087 752 0165; Fax: 086 586 2024; e-mail: eldec@iafrica.com.
Mapei in the chair! Colin Kraut: 1937-2010 Giorgio Squinzi, CEO of the Mapei Group, was recently elected
The news of the sudden death on 8th November of Colin Kraut whilst
president of CEFIC, the European Chemical Industry Association.
on business in Durban came as a great shock to many people within
CEFIC’s 29 000 member companies operating in Europe account
the floorcovering industry, and he will be sadly missed by his family
for a quarter of world chemical production and employ approxi-
and friends.
mately 1,2 million employees.
Colin was a larger-than-life personality with an enormous capacity for
Squinzi takes the place of Christian Jourquin, CEO of Solvay, and
work and a great sense of humour. He had many years in the flooring
is the most recent businessman to be elected to the leadership of
industry, both in running his own business and acting as a consultant
CEFIC, which has mostly been chaired by foundation managers
in specialised floorcoverings, and in both capacities he was directly
since its founding in 1972. He has been CEO of MAPEI since 1976.
involved in many prestigious buildings throughout the country.
FloorDaily.net
Earlier this year he was quoted as saying he was enjoying life in the delightful little Karoo village of Aberdeen, and was trying to retire!
Surfaces 2011 is a success already! With two months left, organisers of Surfaces 2011 say the show is almost 98% sold out and on track to be larger than this year’s event. More than 500 manufacturers have signed up to exhibit, and the number is 13% higher than last year with new exhibitors signing up at a record pace. To date, over 125 new exhibitors have committed and there are likely to be more. In addition to the new companies, there are many companies returning to the show after a year or more away. The organisers say registration is tracking almost 20% above last year at this time and almost 10 000 more hotel room nights have been sold.
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Glenn Rogers in paying tribute to his friend said, “I have known and worked with Colin for many years, and his product knowledge, enthusiasm for the job and pure energy developed his reputation as something of a respected expert in the flooring industry. He will be sadly missed.” FLOORS in Africa would also like to commiserate with his wife Meredith, daughter Lisa, and brothers-in-law Russell and Mark in their sad loss.
W h a t ’s h a p p e n i n g
Hi-tech in the building industry Nanotechnology and bionics – High-tech in the building industry is the title of a series of events in three parts being organised by the German Ministry of Economics and Technology and taking place at the BAU 2011 expo at the International Congress Centre, Munich on 18 and 19 January, together with an accompanying exhibition in the foyer. Taking part in the events is free for all visitors to BAU 2011. The objective is to present the hi-tech capability and innovation strength of the building sector by highlighting examples of advanced technology from building research and practice. The building industry is a sector with tremendous innovation potential. Yet the route each building innovation has to take from initial concept through to implementation on the building site is long and particularly difficult, not least because of the special requirements regarding the safety and durability of building products and processes. At the same time, the image of the building industry does not properly reflect the performance capability and innovation strength that there is in this industry. Many highly interesting and promising new technological developments in the field of building and construction simply do not attract the public attention they deserve, and sometimes they are too little known even within the industry. Cross-sectoral technologies such as nanotechnology and bionics, however, can be embraced successfully by building and construction to develop ‘real building innovations’ which open up brandnew prospects for the industry. Further information and registration forms can be found on the website: www.bmwi-veranstaltungen.de/bau2011.
NAME CHANGE! Although many people have been calling what used to be Rhodesian Teak by the name of Zimbabwean Teak for obvious reasons, its official name is Mukusi.
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FLOORING questions & answers
?
Once installed, how often should wood flooring be replaced? Treated properly, it will outlive you, your offspring, and possibly the building it is installed in! Simple care and maintenance keep wood floors looking beautiful for a lifetime. Instead of laying an entirely new floor when the original is worn, wood floors can be rejuvenated with sanding and refinishing. Although this is the domain of a wood flooring professional, these floors need only to be refinished every 10-15 years or 10-12 times during the life of the floor. Also, once its useful life is over, it is completely biodegradable. How can I tell if a carpet has a synthetic or wool pile? If you have a small off-cut, burn a section of tufts slightly. If they smoulder the carpet contains mostly wool fibre. If they appear to melt and go into a blob – the fibre is synthetic. I am about to lay some tiles in my home. Do I need to seal them, or is it just the grout that needs sealing? Grout needs to be sealed as it is porous and will stain easily, but people often forget to seal it because the grout has to cure before it can be sealed. Sealed grout looks good and is easier to keep clean, and it is then protected against dirt and spills. Ceramic or porcelain tiles probably won’t need to be sealed. There are some exceptions to this, so check with your manufacturer to be sure. If your tile is stone (slate, marble, granite, travertine) then it will need to be sealed. Stone is naturally porous and will absorb spills and stain fairly easily. What finish is recommended for a natural stone floor? There are numerous types of surface finish for natural stone, such as honing, polishing, flaming, tumbling, sandblasting, sawing or bush hammering – each of which produces an entirely different effect in appearance and performance. The selection depends on personal choice, the décor requirement, and the use to which the floor will be subjected, so it is advisable to consult a reputable stone supplier or installer before deciding on which you like best. What type of subfloor should be used for a floating laminate floor? Practically all subfloor surfaces that are suitable for the laying of other floorcoverings are suitable for the installation of laminate floors, including all types of screed or cast plaster floors; particle board substructures; slab-type constructions; wooden flooring; and existing hard flooring such as tile, stone slab or plastic floorcoverings. However, the subfloor must be absolutely smooth, clean, dry, and with sufficient mechanical stability to withstand the floor in use. Follow the manufacturer’s recommendations regarding moisture content of the subfloor, and the correct damp-proofing and sound-reducing procedures should be undertaken.
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FLOORS, encapsulated THE QUESTION OF EPOXY FLOORING Briefly, what are the main problems with floors that cause adhesion problems and possible failure of an epoxy floor? Cracks in the screed: Cracks in the floor screed may cause cracking of the epoxy coating if they are either shrinkage cracks and the floor has not fully cured, or the cracks are structural cracks and the floor will continue to move. Water: Water in the concrete is a major cause of premature epoxy floor coating failures. Concrete tends to hold and retain water for a much longer period than most people can, or are willing to, wait prior to coating. Floors can have dry areas and damp areas. Touching the surface to test for dryness can be a misleading method of determining moisture. Humidity: High humidity can be as detrimental as moisture. Many coating products do not recommend applications when humidity exceeds 75 or 85%. Moisture flow: Migrating moisture, as opposed to simple standing water, creates a more difficult problem. The common sign of this kind of failure is water-filled blisters. Just a tiny amount of ‘flow’ pressure under a still-curing coating can ruin the bonding process taking place. There is no good answer here, but rapid drying/curing coatings have a better chance of working. Dust and dirt: A layer of dust, dirt or grease will not aid coating adhesion. The coatings will cure and stick, but only to the dust and dirt on the floor instead of to the floor itself. Salts: Salts and/or minerals either deposited on the surface from the curing of fresh concrete or from the evaporation of seawater on concrete can quickly ruin a coating. Without moisture, salts tend to form crystals, which can interfere with bonding. Grease/oils/silicones: Few, if any, coatings stick to greasy, oily, waxy surfaces. Even on what seems like a non-greasy surface, many coatings will ‘bead-up’ or ‘fish-eye’, leaving behind hollow, coatingless circles or voids. High-pressure water hosing down, or even grit blasting, is no guarantee that greases will be removed. Greasy, oily surfaces require a degreasing chemical to remove the residue. Porosity: Some coatings tend to be quite porous, permitting moisture, chemicals, and so on to invade the coating and attack both the coating and its bonding interface. Some epoxies are more porous than others. Brittleness: Many coatings will fail because they cannot handle the expansion/contraction (or movement) of the underlying surface, or they crack when struck. Once a coating cracks, even a tiny micro-fracture becomes a pathway for moisture and corrosion. It is the beginning of failure for the coating. UV: Ultra-violet radiation from the sun will break down most coatings. Epoxies tend to yellow and chalk, Jeremy Stewart other coatings such as plastics get Flooring specialist and brittle and crack. owner of Quartz Carpet, SA.
W h a t ’s h a p p e n i n g
Top honours for Accéntuate Accéntuate Limited was named as the winner of the prestigious Best sustainable reporting award in the AltX category, presented at the Chartered Secretaries Annual Report Awards 2010 held in conjunction with the JSE. These annual report awards are seen as the benchmark for sustainable business reporting. Accéntuate recently posted a solid set of results for the year to June, and expects to benefit from public sector spending remaining strong. About R160-billion to R220-billion of the R864-billion earmarked for public infrastructure is expected to be spent by the government over the medium term. CEO Fred Platt said most of the public expenditure would be directed to healthcare, education and transportation — areas in which Accéntuate has a significant presence. Mr Platt said recent trends in
outside South Africa in the flooring sector and this should help provide us with a hedge against any volatility in the public sector.” Accéntuate, which is focused primarily on infrastructure develop-
both the global and domestic economy had contributed to a tougher
ment, managed to grow revenue 3% to R306-million for the year to
trading environment, which led to a contraction in private sector con-
June. It posted a 30% increase in attributable profit to R12,2-million
struction, a decrease in demand for civil construction, and the post-
from R9,5-million previously.
ponement or rescoping of several state infrastructure projects. In the public sector, much of the infrastructure spending was diverted to Soccer World Cup projects such as stadiums and road and rail infrastructure, while inefficiency at the local authority level
Headline earnings per share rose 29% to 11,95c from 9,30c – reflecting efforts to maintain margins at group level. Earnings per share increased 28% to 12,02c. The group declared a dividend of 4c a share. Accéntuate’s flooring division, FloorworX, remained the largest con-
affected the delivery of healthcare, education and housing. But the
tributor to profits – although total revenue was marginally down on
situation is slowly improving and Mr Platt said the group was starting
the previous year because of the dip in construction activity.
to see increased activity in the private sector, with specific reference to refurbishment, and he remained “cautiously optimistic”. “We have also secured a number of private sector opportunities
Mr Platt said the division was well positioned to pick up flooring contracts from five new hospitals being planned across the country at a cost of R8-billion.
European success for C&CI Winner One of the five winning entries in the Cement & Concrete Institute’s
contemplating his infatuation with the vibrant urban life, ecstasy
2009 architectural student short film competition has achieved top
and turmoil of Johannesburg, the concrete City of Gold – and
honours at a major architectural film festival in Turkey.
pondering what will happen when the gold runs out in this mining-
Litshe le Golide (“Stone from gold”) won Best Documentary Film (International Category) at the Istanbul International Architecture
town-turned-metropolis. Seventeen international short films were screened at the Istanbul festival this year. Seventy-two directors and 62 films, of which 17
and Urban Films Festival. The award-winning film was produced by University of Witwatersrand architectural students Guy Ailion,
competed in the International Category, participated in the 2010 festival. Istanbul is the 2010 European Capital of Culture. Daniel van der Merwe, Cement & Concrete Institute architect and
Andrew Bell, Tamara Lynn
one of the organisers of the annual C&CI competition for architec-
and Craig Maarschalk.
tural students, says the success of Litshe le Golide reflects the high
The short movie narrates
standard of innovation and creativity among South Africa’s young
the memories of a mine
architects of the future.
worker, swimming while A Wits University entry for the C&CI annual “Moving Space” short film competition for architectural students has scooped top honours at a major European architectural film festival.
“The Istanbul International Architecture and Urban Films Festival is a globally acclaimed event which brings together audiences and films from across the entire world and the Wits students’ success in such exalted company is a feather in the cap for the South African architectural profession,” he says. The Turkish film festival forms part of the Istanbul Architecture and Urban Festival organised by the Istanbul branch of the Chamber of Architects of Turkey to mark World Architecture Day celebrated by the 1,4 million members of the International Union of Architects (UIA) on the first Monday of October every year.
F L O O R S J a n u a r y F e b r u a r y 2 0 1 1 101
W h a t ’s h a p p e n i n g
In this issue we bring you the views and opinions (on renovations and conversions) expressed by speakers at the contractworld.congress held in conjunction with Domotex Hannover 2010.
FOUNDATION OF
DESIGN
Churches are spaces impregnated with prayer
It hurts me when a church can no longer be used as a church. After all, churches are places soaked in an atmosphere and history of prayer. If a church is nevertheless no longer usable as such, it is important to give sensitive consideration to what later use will not offend the feelings of the people whose place of worship it was. A church is not just any old building that can be used for just about everything. I would rather have a church pulled down before it is used for some completely different purpose. Dr Margot Käßmann Landesbischöfin der Ev.-luth. Landeskirche, Hannover, Germany
Conversions and museums
The architectural resuscitation of a building such as the Neue Museum, which stood empty for 60 years, is equivalent to a crash course in architectural conversion. In an ongoing interaction with curators of historic monuments and reconstructors that was very profitable for all parties, it became clear to us that each situation has to be considered individually when the aim is to preserve something, reconstruct something, tear something down, build something new. The only continuous thread is the desire to transform the building in such a way that the old is not sacrificed to the new and the new is not sacrificed to the old.” David Chipperfield David Chipperfield Architects, London, UK
Continuity of development
Converting an evangelical church into a synagogue as was done in Hannover is a great symbolic act from a theological and liturgical point of view. Architecturally, we intentionally wanted to make this transformation unspectacular. Some of the modifications that we made were profound. Nevertheless, we avoided making them the focus of attention in their nature as modifications. There is no brusque cut-off between the old and the new; the latter grows out of the former like a scene fade in a film. Where the old ends and the new begins is not clearly articulated because it is
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Prof. Gesche Grabenhorst
not important. What is important is the continuity of development.”
ahrens grabenhorst architekten, Hannover, Germany
102 F L O O R S J a n u a r y F e b r u a r y 2 0 1 1