FLOORS in Africa by Media in Africa

VOL 29.6 September/October 2011 R38 incl. VAT

Hi-tech flooring solutions • Specialized maintenance • Hard working floors Neocon 2011 trends • Wood fibre flooring • Insight into showrooms

REFERENCE Guide

COVER STORY

Access Flooring Peter Bates Flooring

Taking the stress out of cleaning Tai Chi is a martial art format that encompasses relaxation and meditation to provide the solution to the daily pressures of life, and Numatic International recently introduced a presentation that describes how the ‘de-stressing’ movements of Tai Chi can be related to and incorporated into cleaning programmes. Business and home owners who benefit from the specialised cleaning techniques of Numatic’s equipment already know that a clean environment encourages relaxation, helps reduce stress levels and is calming in nature, and Numatic product owners are enlightened by cleaning. See page 82.

p20, p23, p95

Adhesives / Coatings FloorworX TAL Tile & Floor Care Zimbo’s Trading

p65 p45 p32 p5

Carpets Belgotex Floorcoverings FloorworX Nexus (Belgotex Floorcoverings) Nouwens Carpets Peter Bates Flooring Van Dyck

p2 p74 - 75 p2 Inside Front Cover p20, p23, p95 p6, p17, p29

Ceramic, Porcelain and Stone Falcon Tiling Products Tile Africa Tiletoria Cleaning & Maintenance FloorworX Kendall Cleaning Matco Marketing MilliCare

V OLUME 29.6

•

SEPT/OC T

•

2011

p66 p81 p79

p55, p63 p53 p57 p61

To page 5

F LO O R S S e p t O c t 2 0 1 1

The next issue of FLOORS in Africa has four great features that cover a wide range of floorcovering interest. Here’s what you can expect:

Successful projects Which projects have surpassed everyone’s expectations and which flooring products and applications are creating a buzz in the industry? We showcase some of the ‘game changers’ that have everybody talking.

Below the surface Each floor laid to the ground begins with the subfloor and the systems associated with it and the results the floor is expected to deliver. Where does one start? This feature addresses some of the key issues involved in floor preparation and the products that designers and architects need to ensure the durability of floors. We will look at floor slabs, screeds, underlays, access floors, cable management, heating and airconditioning, and any other hidden benefits – all in one feature.

Exterior Flooring & Paving This popular annual feature will cover everything from traditional paving solutions to new systems for decking, office parks, residences and industrial applications. We will also be looking at products that look like rocks and stone.

Flooring equipment This section is dedicated to the essential tools and accessories for the flooring market. We will be talking to manufacturers as well as developers and design professionals to find out what types of equipment are used, what works and what doesn’t in this booming industry.

Roxanne Mancini: roxanne@mediainafrica.co.za

Tel: +27 12 347 7530

Joanna Papastamopoulos: joanna@mediainafrica.co.za

www.mediainafrica.co.za

Fax: +27 12 347 7523

REFERENCE Guide

Seamless Flooring Quartz Carpet

continued from page 3

Sports & Exterior Flooring Belgotex Floorcoverings

Cleaning & Maintenance (CONTINUED) Numatic International

Van Dyck

p6, p17, p29

Front cover, p83

Prestige Cleaning Services

p50

Training & Skills Development

Sebo

p59

Belgotex Floorcoverings Academy

Industrial, Resin & Concrete Flooring

p84 - 85

Wood, Laminates & Bamboo

abe Construction Chemicals

p44

Barrow Flooring

Flowcrete SA

p41

Bedson Flooring & Décor

Lafarge SA

p49

Peter Bates Flooring

p20, p23, p95

Mapei

p39

Rhoms Timberworld

p30 - 31

Pharaoh Cement

p42

Suntups Solid Wooden Flooring

p71

Sika

p48

Traviata

p15

Tuff Floors

p42

Verni

p43

Back Cover p27

Accessories and other Cersaie

Resilient Flooring Belgotex Floorcoverings

Peter Bates Flooring

p20, p23, p95

Falcon Tiling Products

p66

Genesis

p47

Kirk Marketing

p25

Polyflor SA

p21

Pretoria Institute for Architecture

p91

Transit Floor Tiles

p37

The Office Plant

Tuff Floors

p42

Transiton Transport (Transportation)

p93 p86 - 87

Note: Editorials excluded, listed in alphabetical order

Wood specifying

at its best!

Cape Town +27 21 511-4693 | Johannesburg +27 11 466 3586 | DURBAN +27 31 3037964 MEMBER

info@zimbostrading.co.za | www.zimbostrading.co.za “TM”

S.A. WOOD & LAMINATE FLOORING ASSOCIATION

F LO O R S S e p t O c t 2 0 1 1

EDITORIAL Comment

Roxanne Mancini

Liezel van der Merwe

Floors in Africa has taken the next step in “keeping up with the times” by adding social media as an offering not only to our advertisers but also to our readers. We have recently launched Building&Décor SA facebook page which is growing by storm. Watch this space, we will soon enlighten you! We have also placed much emphasis on the exciting innovation & design articles we bring to you, reinforcing our commitment to bring newsworthy reading to the flooring realm. After all, we are the flooring medium in the country. If it’s flooring, call us! This issue brings along with it exciting insights into the following must-read feature focuses: Industrial Flooring: This issue is dedicated to the hi-tech flooring solutions for the industrial sector. We will be taking a look at the latest projects and the unique range of products that have been customised for industrial flooring. See page 33. Cleaning & Maintenance & Repairs: Maintaining, cleaning and repairing floors is a specialised service and once the product of choice has been issued and installed, there are many after-installation facets to consider. How will the floor be maintained? What cleaning programmes should be adopted and what happens should repairs be needed? All these aspects affect the lifespan of the floor and should not be ignored. What does the industry have to offer? We will report back. See page 51. High-Traffic Areas: High-traffic areas demand floors that can handle the high flow of feet. If an application is to allow for 1 000 footfalls per square metre per minute, what kind of floor should be considered? Airports, hotels, shopping centres, entertainment centres, theatres and restaurants need a specific set of technologies and products. We speak to some of the leaders in high-traffic flooring installations to find out what architects and designers need to know about high-traffic flooring applications. See page 67. Italy is also on the agenda for us ‘FLOORS-in-Africans’ when 14-15.

we attend the annual CERSAIE exhibition in Bologna 20-24 September 2011. This international exhibition of ceramic tiles brings with it trends and designs we can look forward to incorporating into the future of ceramic flooring specifications. See our in-depth review in the upcoming issue of FLOORS in Africa. Thought for this issue: “One is too small a number to achieve greatness!” – John C Maxwell Till next time, happy specifying!

FLOORS is about ceramics, carpets, vinyls, wood, laminates, marble, granite, cement, stone ... any floor you can think of. It is also about accessories like rugs, adhesives and tools. Readers are welcome to contact us for any information. FLOORS is published six weekly by Media in Africa (Pty) Ltd. The views expressed by contributors are not necessarily those of the editor or publisher. We accept no responsibility for information published. PUBLISHER: Media in Africa (Pty) Ltd. Contact information: Tel (012) 347 7530 Fax (012) 347 7523 International: +27 e-mail: floors@mediainafrica.co.za PO Box 25260, Monument Park, 0105; Republic of South Africa Unit G, First Floor, Castle Walk Corporate Park, Cnr Nossob & Swakop Streets, Erasmuskloof Ext. 3, Pretoria, RSA

Founder: Schalk Burger

Editor: Liezel van der Merwe Cell 082 7700 799

Financial Director: Fanie Venter

Features & News Editor: Dave Soons Tel 012 807 7012

Business Unit Manager: Roxanne Mancini Cell 082 779 5751

Business Unit Co-ordinator: Madelein Smith

Client Support: Joanna Papastamopoulos Cell 072 300 0867

Design and Layout: Jakolien Strydom

Financial Manager: Gerda Bezuidenhout Liezel van der Merwe

Roxanne Mancini

EDITOR

BUSINESS UNIT MANAGER

Proofreader: Signa Evans

REPRO & PRINTING: Business Print Centre

Innovation & Design

NEOCON 2011 Trends he Neocon 2011 Worldâ&#x20AC;&#x2122;s Trade Fair held in Chicago earlier this year was a huge success, with over 43 000

Carpet trend: Midtone and deeper neutral colours are strong, including a broad range of greys . . .

F LO O R S S e p t O c t 2 0 1 1

BALANCE

attendees that showed considerable enthusiasm â&#x20AC;&#x201C; a welcome sign after two depressing years in the industry.

JOHNSONITE

Innovation & Design

ne of the notable elements of the show, particularly among the

carpet mills, was the increase in colour compared to last year. Here are the current trends that were exhibited:

Carpet Linear designs are still strong, but mills are experimenting with different looks, including some that are more structured and precise, and others that are fragmented and irregular. Also, some of the linears have a softer, more textile look; others are overlaid on organic fields â&#x20AC;&#x201C; a prominent feature this year. Several mills produced linear patterns crossbarred with band of texture to create irregular and flowing plaid patterns.

Carpet tile came in rectangles and triangles this year, while some designs simply created the geometric effects. Also freeform stripes for a hand-crafted look, cross-hatched linears from small to extra-large scale for an expressive painted look, and surprise stripes where sweeping random linears appear through a pattern like a dramatic hand-sewn detail. Midtone and deeper neutral colours are

JOHNSONITE

strong, including a broad range of greys â&#x20AC;&#x201C; some warm, some cool, some tinted with high chroma hues; earth tones: browns are still huge, ranging from warm, deep hues like chocolate to soft, quiet camel shades.

F LO O R S S e p t O c t 2 0 1 1

AMB0655

Innovation & Design

Deep brights: many colourways showcased medium to deep colours, generally softened and not too vivid; mills also used high lustre yarns to achieve a range of looks or simply to elevate the design of the product. Metallics as colour: This trend, which began as a subtle accent stitch of glimmer, has evolved into a bold and striking design statement, with a raft of edgy products with enough metallic fibre to show off shapes, distinctive colour, sweeping fields, and even entire carpets. Shapes: Carpet tile came in rectangles and triangles this year, while some designs simply created the geometric effects. New technologies appeared to

F LO O R S S e p t O c t 2 0 1 1

PARTERRE

Innovation & Design

pave the way for

Concrete: The look

mills to reduce face

remains popular,

weights and main-

and its range has

tain a plush look,

expanded, with smooth finishes

and narrow gauge tufting technologies were on the increase â&#x20AC;&#x201C;

ro shady effects in neutral colourways.

and, more often, distressed looks. Softened

leading to carpets with a woven look.

Improved tufting technologies: High-

concrete looks are also strong.

Colour as story: Brights and accents as

resolution, high-contrast designs, intricate

Stone looks: Quiet, refined stone looks like

fields and bands echoed through coloured

patterns, wider range of colours.

travertine and high grade marble is seen

lines, woven into neutrals, and shadowed in

Collaborative spirit: Firms are moving

from vinyl and ceramic tile producers.

companion pieces.

toward a more consolidated approach to

Tiles into rolls: Rubber and cork producers

More fuzz: More detailed tip shearing, par-

product, brand and sales; one that offers

are providing rolled goods for products that

ticularly on carpet tiles, for a richer, more

designers and end-users easier access to all

only used to be available as tiles.

luxurious look.

types of products in their offerings.

Overall

Warm and cold: Mixing warm earth-tone neutrals with cool greys for evocative

Resilient and Hard Surface

High definition digital printing is finding its

effects â&#x20AC;&#x201C; either in integrated designs, as

Wood: Ceramic tiles with wood looks,

way into all floorcoverings, from vinyls and

accent and field, background and fore-

luxury vinyl wood look planks, and laminate

ceramics all the way to carpet.

ground, or in a blend of contrasting designs.

designs indicates that the commercial mar-

Glueless systems abound. Adhesive tech-

Beyond square: New formats in carpet tile,

ket always wants wood looks and producers

nologies are surging, from floating luxury

including rectangles and larger squares,

are getting better at it all the time in tex-

vinyl to quick release adhesives to unique

with mixing and matching to create distinc-

ture, gloss levels and colours. Beyond wood:

carpet installation techniques.

tive looks.

some companies are producing vinyl lines

Finally, price points. Manufacturers continue

Yin & Yang palettes: On the one hand,

that look like linens and other woven looks.

to find ways to come out with products at

graphic, high-contrast, large-scale designs

Textures: Seen in vinyl, rubber and cork

lower price points to capture share of the

with intense, fun brights; on the other hand,

â&#x20AC;&#x201C; hammered finishes, leather looks, rustic

market.

soft, tonal large-scale fields with chiaroscu-

markings.

FloorDaily.net

F LO O R S S e p t O c t 2 0 1 1

Innovation & Design

WOOD FIBRE FLOORING

Is it a challenge? FLOORS in Africa noticed an increasing number of industry comments over the past few months about the efficacy of wood fibre flooring being introduced by Välinge who say that this technology will take market share away from laminate flooring, and in the previous issue we gave the full official response to this ‘threat’ by officials of the European Producers of Laminate Flooring (EPLF) who were largely sceptical of the new flooring. Now Darius Helm, senior editor of Floor Focus – the internationally renowned and foremost US flooring magazine – has put the Välinge case into perspective in the June 2011 issue, and below is an edited version of his article.

F LO O R S S e p t O c t 2 0 1 1

Innovation & Design

Välinge first previewed its wood fibre floor-

very few years someone comes along announcing a game changer in the

flooring industry, and all too often even the good ideas don’t live up to the initial promise. However, when Välinge’s Darko Pervan makes such pronouncements, it may be worthwhile to sit up and take notice. After all, Pervan was the central figure behind the invention of laminate flooring at Sweden’s Perstorp AB back in 1977, and as head of Välinge he was also behind the first glueless locking system in 1995. Both inventions did in fact transform the flooring industry, so he has a solid track record.

. . . Taber tests indicating that it outperformed not just standard laminates but glazed porcelain as well.

industry has to offer.

ing (WFF) technology in the US market at the

During the tour, editors from the US and

Surfaces 2009 exhibition, and what was most

Germany had the opportunity to examine

notable back then was the toughness of the

under a microscope a wood-look WFF,

wear surface, with Taber tests indicating that

printed from a photograph taken less than

it outperformed not just standard laminates

two hours earlier, and its precision and

but glazed porcelain as well.

accuracy were impressive.

The product replaces the surface paper lay-

So, digital inkjet technology has helped

ers with a wood dust mixed with binders and

WFF achieve cutting-edge aesthetic capa-

aluminium oxide, all ground up as fine as

bilities. Any look and texture is achievable,

talcum powder. In addition, the product can

including in-register designs, and on top of

be floated or glued down.

that it’s easily customisable.

Back then, the biggest limitations were

Its closest competition is glazed porce-

in design. The product, though heavily tex-

lain, but in a faceoff WFF would hold the

tured, only offered limited visuals – not very

advantage, since it offers a more wear-

memorable. As such, it would have had lim-

resistant surface and greater dye penetra-

ited application in both the residential and

tion and, of course, it’s warmer underfoot.

commercial markets.

Porcelain’s advantage would be limited to

Things have changed. A recent tour of the

applications in wet areas.

Välinge operation in Viken, Sweden, imme-

Over the last few weeks, Floor Focus has

diately revealed that breadth of design is no

reached out to key figures in several of the

longer a barrier. In fact, by integrating digital

leading laminate firms to get their impres-

inkjet technology into the production pro-

sions of the new technologies. While a few

cess, wood fibre flooring now offers design

expressed scepticism about the design

definition on par with the best the flooring

capabilities (largely because they were

F LO O R S S e p t O c t 2 0 1 1

Innovation & Design

production line that needs to be modified, and in fact it can be modified to handle both powder and traditional paper systems. unaware of the digital inkjet capabilities),

has already started production of the

the technology, of the licensing, and of

powder-based products, having modified

the operating expenses.

its equipment to run with both powder

However, according to Välinge, the cost of the system is one of the biggest advantages. A single powder scattering

and paper, and other powder technology licensees are now on board. In terms of operating costs, Niclas

greater durability and enhanced visuals that are also easily customisable – far exceeds the

machine, which requires about 600mm of

Håkansson, Välinge’s executive vice-presi-

space on the production line, costs about

dent of research and development, claims

Pervan believes that WFF would be best

US $70 000 (R490 000).

that, though a full-blown system with very

positioned, at least initially, to target price

value of any laminates out there.

The cost of creating a complete system,

deep embossing and extreme wear prop-

points in the intersection between high-end

with two or three scattering machines for

erties exceeding AC6 will cost more to run

laminates and glazed porcelains.

easy changeover or to create products

than a standard direct pressure operation,

with multiple colours in different layers –

the use of digital inkjet technology to

along with an automated powder deliv-

eliminate paper layers on top “makes the

applications – in markets that traditional

ery system and digital inkjet technology

calculation even more attractive.” In addi-

laminate flooring has never been able to suc-

– would (loosely speaking) probably run

tion, the firm is working on an innovation

cessfully penetrate.

from about US $700 000 to US $1 mil-

to replace the paper layer on the bottom.

lion (R4,9 million – R7 million) or so, with

There’s also another factor to consider.

digital inkjet technology accounting for

The value of a wood fibre floor that makes

perhaps half of the total investment. In addition, it’s only the middle of the

Tarkett’s European laminate facility

most were concerned about the cost of

. . . with deeper texture than laminate flooring, greater durability and enhanced visuals that are also easily customisable . . .

F LO O R S S e p t O c t 2 0 1 1

Perhaps most significantly, this is a product suitable for a broad range of commercial

Glazed porcelain with digital inkjet technology is hugely popular right now, but on the commercial side it’s not as prevalent in heavy

full use of the complete system – with

commercial applications, leaving a large

deeper texture than laminate flooring,

swathe of the market potentially available to

Innovation & Design

wood fibre flooring. While Välinge anticipates large-scale adoption of the technology among both newcomers and existing licensees of its other technologies, it is also prepared to offer full-scale production for clients within its own facilities. The firm’s new 20 000m² support and research and development facility includes a 9 200m² production area. In addition, the firm owns a huge tract of adjoining land and is prepared to build a large-scale production facility to produce WFF for partners or, if necessary, to go to market directly. If the firm does not find a US licensee, it is also prepared to build its own manufacturing facility in the US.” Scepticism or not, it looks like WFF could make the running in the future.

F LO O R S S e p t O c t 2 0 1 1

Innovation & Design

PROUDLY SOUTH AFRICAN 100% behind the Springboks With the World Cup Rugby taking place as we speak, it is nice to see the level of patriotism coming back to South Africa, the same as we experienced just over one year ago with the World Cup Soccer.

We are proud to announce that we have partnered with the South African Rugby Legends (SARLA) and that for every square metre of carpeting sold in South Africa Van Dyck will make a contribution to the South African Rugby Legends. The Rugby Legends is a group of ex-Springbok and Provincial rugby players who have formed a charitable trust. The initial purpose of the trust is to raise funds for the development of rugby at grass roots and club rugby, thus providing a vehicle for the ex-players to put something back into rugby. Today SARLA has grown into a full-blown social awareness charity using sport as the catalyst to bring people together and then evolving their sport aspirations as well as educating them about health, wealth and social characteristics. They have embarked on a sustainable Legacy Park project which has become their flagship, whereby over a 10-year period they have raised over one billion Rand to build 400 multi-purpose facilities in the economically disadvantaged communities to help our country solve their sport and social challenges and as a consequence will feed 500 000 street kids per day! What SARLA has achieved for the under-

Van Dyck partnered with SARLA ( South African Rugby Legends) to raise funds for rugby development.

(over the last four years) is nothing short

and product innovation.

from different countries around the world at

customers can be assured that they can get

first class rugby players, coaches, referees,

that time, with South Africa showing the rest

the best of what is available in the world and

business associates and sponsors, all of

of the world that we can compete with the

at a very affordable price.

whom contribute enthusiastically without

e should never forget all the positive media feedback we received

best and as a result we can all be proud of

of remarkable, all of which would not have As a result of this vast experience our local

Supporting local manufacturers also gives

been possible without the substantial support and commitment of former Springboks,

any financial reward.

a much needed boost to our local economy

Van Dyck and TigerTurf were proud to be

and assists the creation of new jobs to make

the main sponsors at the Legendâ&#x20AC;&#x2122;s Presidents

manufacturing. Van Dyck has vast experience

a better life for all. It also reduces the nega-

Awards Banquet in Sandton last year and this

with regards to overseas/international manu-

tive effects of the transportation of imported

together with our ongoing financial support

facturing standards and there is no doubt that

goods on the environment, so supporting

confirms our commitment to social-economic

the overall quality of our local manufacturing

locally manufactured products is the most

development and creating opportunities and

is on par with the best of the world.

sustainable decision to make.

a better life for all.

being South African. The same applies when talking about carpet

Van Dyck carpets are made with pride in

privileged and club rugby since inception

Van Dyck decided however to even go one

For more info re the SARLA programs please

Durban since 1948 by the longest established

step further, and as a gesture of goodwill

visit their website www.sarugbylegends.com

carpet manufacturer by far in the country,

towards all the South African families that

or alternatively contact one of the sales repre-

and for the last 63 years the company has

have supported our brand over the last 63

sentatives at Van Dyck.

been at the forefront of carpet manufacturing

years we decided to put some money back

through constant research and development

into social upliftment.

F LO O R S S e p t O c t 2 0 1 1

For more information: 031 913 3800 / 0800227738 or www.vandyckcarpets.com

Innovation & Design

F LO O R S S e p t O c t 2 0 1 1

Insight: Showrooms

SHOWROOMS Having taken a look at Health Spas and Wine Cellars in the previ-

around. If I were looking for a carpet or floor

ous issues of FLOORS in Africa, our intrepid investigator, Joanna

received during my visit.

I would be very happy with the service I

Papastamopoulos, turns her attention to Flooring Showrooms in this

Tiletoria

issue. She took the opportunity of visiting John Dore, Tiletoria, Bedson

distributor in the Western Cape, with four

Timbers, Cemcrete, Revelstone and M Farrell & Sons showrooms.

John Dore Showroom, North Riding John Dore Flooring John Dore Flooring has been serving the Gauteng community since 1990, specialising in wall-to-wall carpets and laminated wood flooring. They offer quality and reliable products and installation you can count on. Their friendly and professional staff are happy to answer any questions you may have about the company or its services. Whether you need carpets or laminated wood floors, they have what you need at prices you can afford. At John Dore Flooring, their goal is to provide a courteous, expedient, professional service of the highest standard. The service I received when I walked in to photograph the showroom was of top quality; very friendly, helpful and most accommodating. The showroom itself was very clean and orderly, well kept and easy to navigate

If youâ&#x20AC;&#x2122;ve got it â&#x20AC;&#x201C; flaunt it!

F LO O R S S e p t O c t 2 0 1 1

Tiletoria is the biggest independent tile divisions that supply tiles to the walk-in

Tiletoria Showroom, North Riding

Insight: Showrooms

Bedson Showroom, Pretoria domestic market; the wholesale market where more than 100 building/tiling retailers are being supplied; the contracts market covering housing developments, office blocks, hotels, and shopping centres; and the National Corporate and Specification Division which supplies (amongst others) Clicks, Cell C, Woolworths, Standard Bank, Musica, Truworths, Foschini, Virgin Active, Spar, Shoe City, Toyota and Edcon. The launch of the new Tiletoria showroom in North Riding, Johannesburg, earlier this year was a phenomenal event! It was a huge success and it is a stunning showroom with great views given to all their products. Tiletoria’s staff were very welcoming and helpful whilst I was taking photographs of the showroom – emphasising their outstanding customer service.

Cemcrete Showroom, Parktown North

Bedson Flooring & Décor

structures. The revolution of using cement-

Bedson Flooring & Décor both grows and

based products within interior design has

procures pristine quality timber to ensure

been gaining momentum since the 1970’s,

optimal results in solid wood flooring, deck-

around the time that Cemcrete was estab-

ing, mouldings, structures and furnishings.

lished, and has since had a huge impact

Company-owned forests in Uruguay give

on designers and homemakers who are

Bedson the flexibility and reliability of hav-

constantly seeking alternate and innovative

ing access to established strategic resources

ways to push boundaries and to find per-

with which to consistently supply the mar-

sonality in their design.

ket. This assists an increasing demand for

Boasting unique, stylish and contem-

their products and the investment forms

porary finishes, Cemcrete’s showroom at

part of a 300-year sustainable project.

227 Jan Smuts Avenue, Parktown North,

Bedson has opened a magnificent show-

Johannesburg, offers abundant innovations

room in Pretoria, where the staff are excep-

to cater for every individual need. From the

tionally friendly and helpful – customer

sleek sheen of the floors, to the textured

service is a big trait of Bedson’s. To have

indulgence of the walls, the moment one

photographed this outstanding showroom

walks through the large front door there is

was an absolute pleasure.

unlimited inspiration to renovate, refurbish and build your dream home.

Cemcrete

Cemcrete offers a range of cement-based

Cement has long been a crucial element in

materials that can be used and manipulated

the building and constructing of homes and

to cover nearly any surface from walls, floors, swimming pools, roofs and so much more, with products available in a variety of colours to enhance the interior/exterior of any given space. They have been used in the international arena, and have become the playground for interior designers and architects. Proudly so, Cemcrete boasts the superior quality of all products that have proven to be timeless in their sophistication and longevity. This new showroom raises the bar in this field, bringing individuals and corporations alike a charming taste and demonstration of just how adaptable these products can be. What is perhaps most appealing about Cemcrete products is their flexibility of use; interior and exterior design products are

F LO O R S S e p t O c t 2 0 1 1

Insight: Showrooms

mostly interchangeable. The products set hard as rock, and are superbly low on maintenance. Revelstone

the middle of an industrial area! Boardroom facilities are also available to

success from a simple formula of practical

professionals wanting to discuss with their

experience, outstanding service, honesty

clients the projects they are working on

and a high quality of workmanship.

together – away from the busy showroom.

A visit to the Revelstone showroom is an

During our visit we enjoyed the beautiful

absolute must. The showroom has been

showroom. It is easy to navigate through

designed for the homeowner and profes-

and has been designed to see all the prod-

sional alike. Over the years they have found

ucts offered by Revelstone. Andrew, Alex

more and more architects, landscapers and

and Kate were most welcoming with a

developers using their showroom to bring

lovely cappuccino at hand. Staff service is

clients to see the products in both indoor

top quality and truly a must see...

and outdoor settings.

M Farrell & Sons

The Revelstone experience has been further

and the public. M. Farrell & sons pride there

This pleasant showroom is nicely situated close to the main road, and the products are displayed evenly, not overwhelming to look

After 27 years M.Farrell & sons are proud

enhanced by the introduction of a coffee bar

to announce the opening of our exclusive

where clients can enjoy a quiet cup of coffee

show room which has been designed to

in an attractive, serene outdoor courtyard – in

facilitate from designers, architects, builders

M Farrell & Sons, Lyttleton Manor

Revelstone Showroom, landsdown

at and easy to choose from. There is also a sense of history with the portrait of Brian Farrell’s father hanging in the showroom – showing his commitment to the flooring industry and the legacy that he has left to carry on flying the company’s flag up high. It was a neat, clean and well-presented showroom with an ambience of warmth and a feeling of flooring solutions! Well worth a visit.

Transparent 20

F LO O R S S e p t O c t 2 0 1 1

0861 PETER(73837) www.peterbates.co.za

Projects

NEDBANK

First green of its kind With numerous projects throughout South Africa now seeking Green Star SA certification through the rating system operated by the Green Building Council of South Africa (GBCSA) – all of which are aimed at the conservation of resources and protection of the environment – FLOORS in Africa decided to take a look at how this status is achieved in practice.

cursory look at who is involved and what is currently being

built revealed that one of the most ecoconcerned organisations in the country is Nedbank which, with the second phase of its head office in Sandton having gained the accolade of being the first project in the country to achieve a 4-star Green Star SA Office Design v1 rating and also a 4-star Green Star SA Office As Built v1 rating. In addition, their new office building in Umhlanga has also achieved a 4-star Green Star SA Office Design v1 rating – the first in KwaZulu-Natal. These projects incorporate sustainable design features with considerable attention given to indoor environment quality (IEQ), and energy and water saving. To achieve the required performance in the IEQ category, the design of these buildings catered for initiatives such as increased fresh air rates, CO2 monitoring and control

within the office space, as well as maximising daylight and external views where possible, and using low-VOC (Volatile Organic Compounds) paints and other materials, together with low-formaldehyde composite wood. Energy efficient lighting and air conditioning systems are included, and water savings will be largely achieved through water-efficient fixtures and fittings, as well

F LO O R S S e p t O c t 2 0 1 1

Projects

provided to the Nedbank specification.

as through rainwater capture and recycling

the best available ‘green’ standards, which

and reduced potable water requirement for

resulted in Dyemension Dynamix Sand

landscape irrigation.

Dune carpet tiles being specified, together

used for the external paving, pre-sealed

with Polyflor’s Expona vinyl tiles – and

with a silicone water repellant manufac-

Ridgeside office park development on the

these products were used once more for

tured by Chryso SA which virtually elimi-

Umhlanga Ridge (developed by Zenprop,

the Ridgeside project – with 4 500m² and

nates efflorescence in concrete masonry.

with Nedbank as the tenant), David Talbot

150m² installed respectively.

For the 9 300m² office building at the

of the lead designers dhk architects, said

‘The best available green standards’ in this

Finally, Revelstone precast cobbles were

This treatment forms polysiloxane crosslinked network structures, permanently

that to save energy the building envelope

instance meant compliance with the Earthly

chemically bonded to the concrete matrix,

was designed to be as thermally efficient

Green South African Vision of Nedbank, who

which means that the admixture cannot

as possible, while at the same time to

are committed to a healthy work environ-

be washed away by capillary water pen-

maximise daylight penetration and provide

ment, and all carpet tiles installed at both

etration. It substantially reduces water

access to external views. The building also

their Sandton Phase 2 and Ridgeside prem-

absorption and efflorescence, and is both

incorporates an efficient air conditioning

ises are manufactured in South Africa.

alkali- and biologically stable, offering long-

plant, and an equally efficient lighting and light-switching zoning strategy employed. Regarding the flooring, Talbot says that

Ron Cherry, managing director of

term durability, and produces no change

Dyemension Dynamix, says, “This ‘Green –

in the appearance of the pressed concrete

Keep it South African’ vision was directly

surfaces. Although Nedbank may well be in the

the specifications met the requirements of

responsible for Dyemension Dynamix

Nedbank and the GBCSA guidelines which

urgently researching and acquiring the

forefront of green building developments,

include items such as minimisation of PVC

necessary knowledge, technology, skills and

there is no doubt that many large compa-

content and the reduction of VOCs.

equipment for production of the Nedbank

nies, institutions and even Government

carpet tiles used on these projects.”

departments are looking towards providing

When Nedbank built their head office (phase 1) at 135 Rivonia Road, Sandton,

The flooring contractor for both of these

more efficient, eco-friendly buildings in the

they went to great pains to ensure that

projects was Peter Bates Flooring, who men-

future, so this should become the norm in

the floorcoverings were manufactured to

tioned that the adhesives used were also

the foreseeable future. You can bank on it!

Ethical

0861 PETER(73837) www.peterbates.co.za

F LO O R S S e p t O c t 2 0 1 1

Products & Ser vices

VINYL

Lasting floors With more than 50 years’ experience in the local and international flooring industry, Denver Coleman, Chairman of Polyflor SA, answers questions posed by installers, architects and readers on their flooring challenges.* The question in this issue deals with adhesive applications.

“W

e have recently been asked to specify a floor for a leading private school in our area and we’re very impressed with the exciting design and colour options afforded to us with the new generation vinyl floors. After spending many hours researching the best option for the job, we are convinced that vinyl is the right choice – not least because it offers excellent durability and easy maintenance. However, please could you offer some advice on ensuring the floors maintain their beauty and longevity – especially with the heavy foot traffic it will have to endure on a daily basis!. Thank you! ” Beth Moore, Parkmore (Johannesburg)

Quality vinyl sheeting can give many years

are still functional today.

Considering that the flooring is one of the

The first consideration is a good, solid, flat

and cared for. There is evidence that floors

and dry screed and, therefore, screed prepa-

most abused parts of any building, one of

installed in the mid-1960s have lasted and

ration is very important, bearing in mind

the keys to protecting your investment is to

that the floorcovering largely is only as

keep the floors in good condition. A proven

good as the screed below, especially from a

method of lengthening the life of both floor

“looks” point of view.

and building is to prevent the dirt from get-

Always use a quality adhesive as, once more, this is the basis of a good sheet floor

This is best achieved by putting in some good-quality, effective walk-off matting as a

quality for the sake of a few cents, which

building protection system.

could cost you later. Make sure that you

Generally, you need outdoor primary mat-

follow the flooring and adhesive manu-

ting which will take off all grit and stones by

facturer’s instructions, after all, they make

trapping them in an open construction mat

the product and should know better than

which allows the drop-through of pebbles

anyone what is correct for their product.

and small stones, and a secondary matting

(Before applying, always test the sub-floor

system inside the doors to remove all dust

for moisture and, if in any doubt, apply a

and grime and moisture from incoming

surface damp-proofer.)

feet. In planning, don’t forget staff entranc-

Once installed within the timescale of the

es and delivery access to the building, as

adhesive, the floor should be rolled with a

well as the main entrance or front doors.

68kg roller to effect transfer of adhesive and

Taking the above factors into account, you

slightly assist in flattening the trowel marks.

can expect 15-20 years or more of life from

Always use the correct trowel for adhesive

a good-quality vinyl sheet floor which has

application (do not use a worn trowel, ever).

been correctly installed and maintained.

During the lifetime of the floor, the correct

The principle is not to take shortcuts on

maintenance should be followed. A clean

your floor, as it is the foundation of the

good-looking floor will always be attractive,

inside of your building.If you have any floor-

last longer and cost less to maintain if done

ing questions relating to design, installation, problems or commentary you wish to share with Denver, please e-mail him at info@polyflor.co.za with ASK DENVER in the subject line or phone Blythe at Polyflor on 011 609 3500. *The views expressed in this article are not necessarily the views or opinions of FLOORS in Africa and may not be applicable to all resilient floorcoverings. This article has not been solicited or sponsored by FLOORS in Africa.

PUR-coated floors do not require sealers and can be maintained by the Masslin cloth system. Non-PUR-coated floors should be sealed and maintained by a regular sprayand-buff system. There are maintenance companies that have excellent products and equipment and can advise you on the best cleaning meth-

F LO O R S S e p t O c t 2 0 1 1

ting into the building.

installation. Lastly, don’t skimp on adhesive

correctly – for the duration of the floor’s life.

ods to ensure a long-lasting floor.

of good looking service if correctly installed

Products & Ser vices

FINAL SOLUTIONS Aluminium Profiles Aluminium profiles are used with tiles, carpets, laminates and other flooring types, and are the most popular type of profile used in the flooring industry.

FLOOR AND WALL FINAL SOLUTIONS

available through Kirk Marketing

Aluminium Tile-in Beading

Aluminium Capping strip

Aluminium carpet gripper capping strip

Aluminium wood/laminate transition cover

he majority of aluminium profiles are extruded to different shapes,

Aluminium elite straight edge

Aluminium formable square edge

thicknesses and sizes dependent on the flooring type, and occa-

sionally new designs are invented to meet the specifier’s requirements. Aluminium is anodised in different colours for aesthetic appeal and to improve its anti-corrosive properties. Kirk has a variety of anodised colours to match floor colours and types such as carpet, laminate, wood and tiles. Anodising penetrates between 10-15 microns into the aluminium profile, giving it a long lifespan. The other option is to powder-coat the aluminium to just about any required colour. This is a surface coating and is a great option for decorative requirements. However, if the profile is being used in a high-wear

Aluminium listello

KIRK

Aluminium tile-in corner protector

area, Kirk does not recommend powder-coating because it may chip, and then corrosion could occur where it is exposed. As a result, the powder-coaters will never guarantee the product in high-wear areas. Aluminium is versatile, because it is lightweight and easy to work with – at the same time having very durable properties. This is Kirk’s biggest range of profiles and it continues to grow year after year as new profiles are invented and/or required by the specifiers.

M Trim is a brand of PVC, brass, aluminium, stainless steel and anodised profiles used for tiles, carpets, vinyl and laminate floors.

The aluminium profiles range includes carpet trims with grippers; a variety of covers used for all flooring types – flat covers, wide covers, transition covers and more; ramps for tiles, wood and laminates; edge

Quality Profiles for wood and laminate floors.

Quality Tile Cleaners,Strippers and Sealants.

trims for vinyl floors, screeds as straight edges and in formable shapes; stairnosings of all types, plain without inserts, double, single and bull, with PVC inserts, with non-slip inserts, with carborundum inserts, with luminescent infills and more; a range of listellos of all sizes and depths; corner protectors as tile-in and retrofits all sizes; comprehensive range of laminate profiles; mosaic profiles; range of tile edge trims – round, straight, square, formable, and more. Aluminium profiles can be used internally and externally, and generally there is an aluminium profile to meet the specifier’s requirements, making it a popular range of profiles to be used. For further information: 011 444 1441 / sales@kirk.co.za / www.kirk.co.za.

Structural movement and expansion joints for floors, walls, columns, ceilings, roofs, car garages, bridges. Fire Barriers also available.

GAUTENG Tel: +27 11 444 1441 Fax: +27 11 444 1165 CAPE TOWN Tel: +27 21 949 2226 Fax: +27 21 949 4531

PVC curvable profiles for multishaped flooring. Commercial and domestic applications.

KWAZULU NATAL Tel: +27 31 564 1175 Fax: +27 31 564 1143 PORT ELIZABETH Tel: 0860 547573 Fax: 086 688 4980

E-mail: sales@kirk.co.za Website: www.kirk.co.za F LO O R S S e p t O c t 2 0 1 1

Products & Ser vices

SHOWROOM Bedson Timbers is the only manufacturer of solid wood flooring in South Africa, with all its flooring material derived from sustainable

What does it offer Architects? and Red Oak wider planks, and quartersawn solid hardwood floors. These different configurations and combi-

resources. The opening of its brand-new showroom in Silverton

nations of species are ideal for the design of

should be enough to trigger the interest of architects and interior

ing, and the accessories on offer are from

designers to find out more about this exotic, highly attractive, environment-friendly and cost-effective flooring.

unique and sophisticated flooring or decka superior, high-quality Swedish range of finishing products. The feedback received from customers and professionals has confirmed that the new showroom is a friendly, sophisticated and comfortable environment to view and decide on the correct flooring or decking option which is best suited to the client. It is also considered to be a place to send, or bring, the client to view – under one roof – all the species available, a veritable one-stop shop for all their flooring needs. Brochures are available, and so are samples on request. Bedson Timbers owns 2 000ha of prime land with forests that can supply the company with over 300 years of sustainable resources of timber products. The company says that more wood is added in new growth each

New Bedson showroom is staffed by a showroom promoter, together with trained sales and technical staff.

year, than what is harvested on the 486-million acres of forestland in the United States that is classified as commercial. 86% more wood is added annually for hardwood species in nett growth than is removed through harvesting. Bedson is 100% committed to the green environment and all its timber is obtained from FSC certified forests. Specifiers and customers gain the support of Bedson’s own raw material and factory to meet the specifications of design by sizes and species in the shortest possible space of time. Oscar Bupo, CEO of the Bedson Business Group, says, “Our new showroom is the place to have the experience of seeing and comparing the grain colour and feeling of the different species and configurations being

the installation of projects.

with trained sales and technical staff who,

samples and configurations of solid hard-

with their knowledge and experience of the

wood species in flooring and decking from

Pretoria, on the corner of Axle and Battery

unique timber species on offer, give advice

North America, South America, and Africa.

Streets in the Willows Business Park, and any-

and recommendations in choosing the right

Exotic species of solid hardwood flooring

one wishing to know more should contact the

specie for the required application.

and decking namely Anchico, Colorado,

company at the numbers shown below.

he new Bedson showroom is staffed by a showroom promoter, together

Technical advice is also provided by a quali-

exhibited. It is also the place to have all final Architects can view a wide display of

Guajuvira, Ipe, Louro Preto, Pau Marfim and

arrangements made including the confirmation of availability and reservation of stock.” The new showroom is situated in Silverton,

For more information: Head Office

fied wood scientist at the showroom both at

many more are on display, together with

012 803 4376 / KZN 031 736 1022 /

the design and selection stage, and during

samples of different alternatives in White

0861 BEDSON / www.bedsonflooring.co.za

F LO O R S S e p t O c t 2 0 1 1

www.bedsonflooring.co.za great flooring guide|2011 0861 BEDSON

COMMERCIAL SPECIFYING

The only South African manufacturer of solid hardwood flooring and decking. A seamless transition between indoor and outdoor living.

Head Office: Pretoria, Gauteng c/o Axle & Battery St, Willows Business Park, Silverton Ext. 52 T 012 803 4376 E sales@bedson.co.za Branch: Hammarsdale, Kwa Zulu Natal Unit 2 - Complex 4, 121 Main g r e Rd, a t fHammarsdale looring guide|2011 T 031 736 1022 E david.gearing@bedson.co.za

Products & Ser vices

RE-COLOURING Popular commercial carpet To stay in touch with the latest colours and interior trends Van Dyck decided to give its tufted commercial carpet tile ranges a facelift, and as a result Tuftile, Aragon, Consulate and Vertigo have all been recoloured and re-launched recently.

t the same time the company decid-

with the linear design provides stimulating,

ed to stock all these new colours,

versatile, commercial colourways for all

instead of having them available only as â&#x20AC;&#x2DC;make to orderâ&#x20AC;&#x2122;, to enable any potential

pleasing carpet tile range that has been

minimum of one box or five square metres.

recoloured is Consulate, which is a multi-

This also gives clients the opportunity to

linear tufted tile also manufactured from

mix and match different colours in the

the well-branded and world-famous Xentrys

same installation without having to hassle

BCF Nylon 6 yarn.

lead times. Some of the yarn sourcing and construc-

Consulate has a refined linear-patterned loop-pile construction for hardwearing applications where durability and aes-

tion was also changed to make these

thetic appeal are essential, and thanks to

products more affordable, without affecting

its unique construction the client is getting

their durability and performance as heavy

the best of both worlds: a very affordable

commercial carpet tiles.

product suitable for the most demanding

Tuftile is a product that has been around for more than 25 years and is recognised in

applications. The last product that has undergone a

the industry as one of the best performing

facelift is Aragon. This carpet range has

products that easily competes with the best

been on the market for almost five years

of overseas products. It is made from 100%

and has been a very popular choice with

branded Ultron Nylon 6.6 giving it the supe-

many specifiers because of its rich look and

rior durability and performance it always

very affordable price. This carpet range is

has enjoyed.

also made from 100% Xentrys BCF Nylon 6

These Ultron yarns are low-lustre fibres that provide permanent static control, soil hiding and resistance to soiling. Thanks

yarn and the six stock colours selected are earthy and contemporary. These four products are available in

to their unique molecular structure, these

500mm x 500mm as standard (but can also

Nylon 6,6 fibres perform better than any

be made in 600mm x 600mm on request),

other fibre.

and clients can choose as a backing either

The Tuftile colour range has been updated

Van Dyckâ&#x20AC;&#x2122;s Enduroback KR4 bitumen back-

to give it a more contemporary look and

ing or the more environmentally friendly

these colours are also selected in such a

backing, Eco-back, which is made from

way that they can be used easily for any

post-consumer recycled tyres.

kind of overprint giving the product ultimate design flexibility. Vertigo is an ideal carpet tile for modern commercial interiors, manufactured from 100% Xentrys BCF Nylon 6. The combination of the different yarn colours together

F LO O R S S e p t O c t 2 0 1 1

Another hardwearing and aesthetically

buyer to purchase smaller quantities with a

about minimum quantities and production

interiors.

All these products have the required VOC ratings for Green Star Rating and are manufactured locally in the Van Dyck factory in Durban. For more information: 031 913 3800 / 0800227738 or www.vandyckcarpets.com.

Products & Ser vices

VAN DYCK

F LO O R S S e p t O c t 2 0 1 1

Products & Ser vices

F LO O R S J u l y Au g 2 0 1 1

Products & Ser vices

F L O O R S J u l y A u g 2 0 1 1 31

Products & Ser vices

SPECIALISED Litokol is an Italian company with a very strong presence throughout

Grouts from Italy

er collections: The Classic Collection which has more basic colours; The Glamour Collection

Italy and in 75 foreign countries. Litokol products are now available

with bright blues, reds and other colours to

in South Africa from Tile & Floor Care (TFC) who is very excited to add

whet your palette; and finally the unique

the Litokol range of Litochrom Starlike specialised grouts to its large

Platinum, Shining Gold, Bronze and Copper.

range of tile cleaning, sealing and decorative products.

Metallic Collection with specialised colours like With amazing additives like Spotlight and Gold, which can be mixed with Litochrom Starlike, unique and beautiful finishes can be achieved. Spotlight will give Litochrom Starlike a shiny glittering effect while Gold will provide a glittering golden effect. This range of epoxy grouts is truly special and will give that wow factor to any area where they are used. Litochrom Starlike grout is extremely easy to apply and clean even when used on industrial floorings with tiles that have a rough, non-slip texture. It is suitable for grouting porcelain, mosaics, wood, natural stone and glass mosaics in bathrooms, shower cubicles, swimming pools and thermal tanks. Thanks to its chemical resistance it can also be used in dairies, wineries, oil mills, as well as kitchen tables in restaurants and bakeries. TFC also offers the following cleaning chemicals: Litonet Marble: an alkaline liquid cleaner for removing epoxy mortar residues and marks, specifically for delicate natural stone like marble, granite and travertine. This product is fast and effective and, when diluted with water at 20-40%, can also be used for ordinary floor maintenance when a deep clean is required. Litonet & Litonet Gel: two slightly acidic cleaners that are used for the removal of epoxy mortars. They can be used in different applications depending on the dilution of the product. Litonet is suitable for cleaning floor ceramic

Litochrom Starlike: for installation, grouting and adhesive for ceramics and mosaic tiles with a wide range of colours from three designer collections.

tiles in interior and exterior applications while Litonet Gel (having a higher viscosity)

itochrom Starlike is a two-part, acid-

fuels and solvents, and is suitable for restoring

interior and exterior applications.

resistant, epoxy mortar for the instal-

damaged grouts.

For more information:

lation and grouting of ceramics and mosaic

Litochrom Starlike can also be used as an

tiles that is a stain resistant, water repellent,

adhesive, which is very important when used

822 6901 /

and decorative grout which prevents the

with very thin mosaics â&#x20AC;&#x201C; two uses in one

021 556 1468 /

proliferation of fungus and moulds. It also

unique product! It also offers a wide range of

031 262 3616 /

has excellent resistance to acids, alkalis, oils,

stable and uniform colours from three design-

www.tfc.co.za

F LO O R S S e p t O c t 2 0 1 1

is recommended to clean wall ceramic tiles in

0800 006 173 / 011

Industrial Flooring The problem with writing an introduction to indus-

management for office layout and computer instal-

trial flooring is to know where to start, because

lations; medium industrial floors normally mean

practically every type of floorcovering has an

hardwearing factory floors that can accommodate

application in this sector, depending on whether

continuous traffic such as forklifts; or the really

it is involved in light, medium or heavy industrial

heavy-duty industrial floors that may need a spe-

applications. Even then, light industry can mean

cialised surface finish. And then there is everything

anything from the static requirements of elec-

in between!

tronics manufacture to access flooring and cable

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: I ndustrial Flooring

INDUSTRIAL FLOORS

SHUTTERSTOCK

Light, medium or heavy?

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: I ndustrial Flooring

The problem with writing an

features that will enhance the performance

SFRC Concrete

introduction to industrial floor-

and longevity of the floor, we will mainly be

The use of steel fibres evenly distributed

looking at the requirements of the heavy

into fresh concrete will control and redis-

ing is to know where to start,

industrial sector in this introductory article,

tribute the stresses that occur during the

because practically every type

and the use of concrete or resin-based floors.

Concrete floors

shrinkage of concrete. They bridge cracks that appear in concrete, thereby providing

of floorcovering has an applica-

Concrete is the material of choice for the

a degree of post-cracking load transfer,

tion in this sector, depending on

floors of industrial storage facilities around

and also help to prevent micro-cracks from

the world. However, concrete is a brittle

developing into macro-cracks.

whether it is involved in light,

material and needs to be jointed or rein-

medium or heavy industrial

forced, or a combination of both, to control

50kg/m³, steel reinforced concrete typically

cracking. Reinforcement can be in the form

shows partial ductile behaviour. However,

applications.

of bars, welded fabric or steel fibres.

the level of ductility (usually expressed as

floor is primarily determined by the thickven then, light industry can mean anything from the static require-

The load carrying capacity of a concrete ness of the concrete. Reinforcement is generally only required

With fibre dosage rates of between 30 -

the ‘Re3’ value) is influenced by the fibre type and quality, dosage and concrete quality. The majority of “joint-free” (ie joints at approximately 30 - 40m centres) floors

ments of electronics manufacture to access

for controlling cracks caused by drying

worldwide use undulated cold-drawn steel

flooring and cable management for office

shrinkage in floors with few or no joints.

fibres with an aspect ratio greater than 50

layout and computer installations; medium

It must be noted that the reinforcement is

(length/diameter), and the tensile strength

industrial floors normally mean hardwear-

used to control and not necessarily to pre-

of the wire ranges from 1 000 to 1 500

ing factory floors that can accommodate

vent cracks.

MPa depending on the fibre type. These

In a jointed floor slab, sawn contraction

have proved particularly effective in floor

really heavy-duty industrial floors that may

joints are used to induce cracks at centres

construction, sometimes used with con-

need a specialised surface finish. And then

of less than 4,5m. Where joints are further

ventional reinforcement. Where “joint-free”

there is everything in between!

apart, they can widen to the point that

or “jointless” floors are used with joints at

Although we expect people to come to

aggregate interlock is lost and load transfer

large spacings, particular attention needs

the party in each of these applications with

from one side of the crack to the other can-

to be paid to joint detailing to ensure that

products and systems that comprise unique

not take place. In such conditions consid-

adequate load transfer is provided for at the

eration must be given to the provision of

joints that are used.

Concrete is the material of choice for the floors of industrial storage facilities around the world.

dowels to provide adequate load transfer. Such dowels can be conventional round

Urethane Concrete Systems Urethane concrete, originally designed for

dowels (to be used in transverse joints

flooring in the food and beverage industry,

only), or plate dowels which can be used in

is a seamless, resinous industrial flooring sys-

joints in both directions.

tem. Engineered as a superior alternative to

SHUTTERSTOCK

continuous traffic such as forklifts; or the

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: I ndustrial Flooring

acid brick, quarry tile, and coatings, urethane concrete offers unequalled resistance to physical abuse, thermal shock, a wide range of aggressive chemicals and bacteria growth. Urethane concrete will stand up in the most extreme industrial flooring environments. The term Ferro Concrete refers only to concrete that is reinforced with iron or steel. Other materials used to reinforce concrete can be organic and inorganic fibres as well as composites in different forms.

Epoxy coatings and resinous flooring systems can be designed to meet the demands of nearly any industrial flooring environment. Epoxy and resinous flooring systems Epoxy coatings and resinous flooring systems can be designed to meet the demands of nearly any industrial flooring environment. Industrial environments require resinous flooring systems that will withstand forklift traffic, corrosive chemicals, cleaning agents, oils and grease, bacteria, moisture, and high heat. Over time, the surface of concrete subjected to these harsh conditions will abrade and erode, and the solution is to use industrial epoxy coatings and flooring which are custom-designed to withstand the harshest conditions without failure. With a wide variety of resinous flooring and coating systems available, from thin film coatings for new concrete to 12,5mm resurfacing systems for eroded concrete, industrial flooring needs can be addressed at any phase of the life of the concrete. An epoxy mortar industrial flooring system is a heavy-duty, seamless, trowelled floor topping that can be used to restore or replace eroded or spalled concrete. These epoxy-based industrial flooring and resurfacing systems are typically composed of a unique blend of aggregates and 100% sol-

F LO O R S S e p t O c t 2 0 1 1

ids epoxy resins. Epoxy mortar systems are used for environments requiring an industrial-grade SHUTTERSTOCK

Each of these applications with products and systems that comprise unique features will enhance the performance and longevity of the floor.

floor or when a concrete floor has sustained damage requiring resurfacing. For this, epoxy finishes can be constructed to create a variety of thicknesses, and textures rang-

Feature Focus: I ndustrial Flooring

ing from rough to smooth. Epoxy resurfacing systems can also incorporate a seamless, sani-

Heavy-duty resin flooring: A trowel-finished, aggregate-filled system that is effectively impervious throughout its thickness, which

tary cover as well as offering a variety of colour choices to blend

is typically 6mm upwards. Resin types are polyurethane or epoxy,

into almost any environment.

and the intended use is for very-heavy-duty applications such as

Repeated and constant abuse from forklift traffic, pallet jacks and heavy skids destroy concrete. That’s where heavy-duty

heavy-duty chemical manufacture or food processing. It should be noted that the actual life of these flooring applica-

polymer floors come in, available from all the leading industrial

tions will depend on product thickness, quality of the substrate

flooring suppliers to withstand the most abusive industrial

and service conditions.

flooring applications. To reduce any confusion over the different types of resin flooring applications that are available, we have given a brief description of each below, but it is essential that you are aware of the terminol-

Also, some of these categories of flooring may be produced with special decorative effects by the incorporation of coloured particles or flakes in the surface. Terrazzo-like finishes (ground exposed aggregate) may be pro-

ogy given for each type of duty, so this is shown first.

duced from certain trowel-applied floorings in the two heavy-duty

Duty

categories shown above, and slip-resistant or anti-static/conduc-

Light duty is suitable for light foot traffic and occasional rubber-

tive versions of all these categories may also be available.

tyred vehicles.

It will be seen from this article that the design and provision of

Medium duty: is where regular foot traffic, frequent forklift

an industrial floor must be undertaken by experienced specialists

truck traffic and occasional hard plastic-wheeled trolleys are

with a proven track record in the selected fields if the anticipated

experienced.

or required performance is to be attained.

Heavy duty: is for constant forklift truck traffic, hard plasticwheeled trolleys, and some impact. Very heavy duty: for severe and heavily loaded traffic and impact.

Acknowledgement and thanks are given to the following for information and assistance used in the preparation of this article: www.ferfa.co.za; Bryan Perrie, managing director: Cement &

Description

Concrete Institute

Floor seal: This is a water- or solvent-based polyurethane, epoxy

(www.cnci.org.za); Ruth Waugh, marketing manager: Twintec

or acrylic system usually applied in two or more coats with a

Industrial Flooring

typical thickness of up to 150µm for light-duty dust-proofing

(www.twintec.co.za).

and sealing of concrete. Floor Coating: The resin types for floor coating are waterbased, solvent-based or solvent-free polyurethane, epoxy or acrylic applied in typical thicknesses of 150 to 300μm, and intended for use in light to medium applications such as storage rooms and light industry.

Stylish design - Industrial durability

Highbuild floor coating: Using typical resin types such as polyurethane, epoxy or methacrylate in 300 to 1 000μm total thicknesses, these coatings are for medium-duty applications such as warehousing, light assembly areas and laboratories. Multilayer flooring: Typical resin types used here are polyurethane, epoxy or methacrylate in thicknesses from 2mm upwards, depending on specification, and intended for use in medium- to heavy-duty applications. Flow-applied flooring: Once again, the typical resin types are polyurethane, epoxy or methacrylate in 2 to 3mm thickness, intended for use in medium- to heavy-duty clean areas such as light fabrication and assembly, and workshops. Resin screed flooring: These are heavily aggregate-filled, trowelfinished systems, generally incorporating a surface seal coat to minimise porosity. Typical thicknesses range from 4 mm upwards, and the resin types are usually polyurethane or epoxy. Intended use is for medium- to heavy-duty engineering workshops and other dry processing areas Heavy-duty flowable flooring: These are aggregate-filled systems having a self-smoothing surface, or one which may be given a light surface dressing. Typical thickness is 4-6mm and the resin types used are polyurethane, epoxy or methacrylate. Intended for use in heavy- to very-heavy-duty applications such as clean areas with mechanical loading.

Locally manufactured in South Africa 100% virgin PVC Superior abrasion & chemical resistance Anti-static CONDUCTIVE tiles also available for electronically sensitive areas Easy to clean and warm underfoot 6 different stud-designs & 11 standard colours

Tel (011) 397 3330 • Fax (011) 397 3810 e-mail: transitf@mweb.co.za • www.transittiles.com F LO O R S S e p t O c t 2 0 1 1

Feature Focus: I ndustrial Flooring

LAND ROVER

Greener flooring solution

the ecological flooring products that Ritchie’s Land Rover required to

minimise its carbon footprint during the reconditioning of its service

would protect the floors from damage

centre floors.

oil stains and other general workshop

Mapei South Africa recently provided applicator Liquid Flooring with

ccording to Garth Meyer, flooring product manager at Mapei South

Africa, the client required a solution that caused during vehicle servicing. Due to activities, the flooring product had to be hardwearing with high strength properties. However, the flooring product also had to be eco-friendly. “With Land Rover’s ongoing commitment to environmental responsibility and sustainability, the product had to be ecologically innovative. We recommended using a combination of Mapefloor I 300, Primer SN and Mapecolor Paste 7001, all eco-friendly products owing to their low emission levels of volatile organic compounds (VOCs),” says Meyer.

Mapefloor I 300 also has high mechanical strength that provides an ideal surface for most automotive industries . . . Liquid Flooring added Mapefloor I 300, a two-component epoxy formulate, to Mapecolor Paste and Primer SN in order to obtain a defect-free surface with good resistance to stresses caused by rubberwheeled vehicles. Mapefloor I 300 also has high mechanical strength that provides an ideal surface for most automo-

Mapei products for Ritchie’s Land Rover service centre floors

tive industries, including vehicle service

Ritchie’s Land Rover looking to implement green practices

centres such as Ritchie’s. The surface was primed with Primer SN, a solvent-free, two-component, epoxy prefilled primer designed to enhance the adhesion of epoxy and polyurethane resins. The ready-mix colouring Mapecolor Paste can be added to both Primer SN and Mapefloor I 300. The paste acts as a colourant to the epoxy formulate and primer and is available in 19 colours to satisfy individual customer requirements. For this project, Ritchie’s Land Rover opted for the grey 7001. For more information: 011 552 8476 / 082 050 1944 / l.pitso@mapei.co.za

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: I ndustrial Flooring

HEAVY-DUTY

Get more durability…

When your flooring project requires a strong, robust coating there is one way to give your plant the muscle to stand up to heavy-duty traffic movement, bulky machinery and physical attack – and that’s by using a resin system from Flowcrete SA’s toughest flooring range – for hardwearing, resilient resin floor screeds that withstand physical aggression.

lowcrete SA has rigorously tested its

which stops bacteria, dirt and other nasties on contact.

hand-picked its strongest materials to offer

through the use of chemical-resistant floor

Get More Insight

industrial manufacturing clients the most

seal coats, antistatic surface treatments and

Flowcrete’s experts recommend thick-set

hardy, most resilient and most powerful

positively textured aggregates, which are

polyurethane flooring systems for industrial

resin surfaces available in the market.

thrown into the resin mix to deliver a resil-

environments where herculean strength is

Their award-winning industrial resin

ient, static-free and non-slip floor coating.

required. Their Flowfresh HF polyurethane

flooring range includes non-slip, positively

For clean-room environments, where

system is a good all-rounder – providing

textured polyurethane screeds, acrylic and

hygiene is a must, Flowcrete offers a natu-

excellent resistance to abrasion, heat and

epoxy based floor finishes made-up of dura-

ral silver-ion based antimicrobial agent,

chemical attack.

ble quartz beads as well as polyurethane

Polygiene, which is added to the resin for-

terrazzo systems that contain tough flint

mulation at mix stage, to provide an impen-

or processing areas where hygiene is also a

and granite aggregates.

etrable barrier on the surface of the floor,

must – Flowcrete SA’s Flowfresh HF offers an

These heavy-duty resin formulations can be applied up to a thickness of 10mm and meet FeRFA guidelines for Type 8 resin flooring, meaning that they are impervious to the long-term effects of frequent or even constant, physical aggression and offer the most advanced levels of durability. Enhanced surface protection with specialist seal coats and treatments

Enhanced surface protection can be gained in demanding environments

industrial floor coating systems and

F LO O R S S e p t O c t 2 0 1 1

Flowcrete’s experts recommend thick-set polyurethane flooring systems for industrial environments where herculean strength is required.

For production plants, packaging zones

additional barrier against dirt and bacteria thanks to the inclusion of Polygiene. In extreme environments, our polyurethane terrazzo screeds are the most practical option when it comes to long-term surface protection from a whole manner of service conditions. For further information: 031 461 3411 / southafrica@flowcrete.com

Feature Focus: I ndustrial Flooring

INTERLOCKING Industrial floor tile Tuff Floors manufactures a variety of interlocking floor tiles designed for different applications and styles.

heir industrial range, the Plasti-Lock Big Brother, is manufactured in 5mm and 7mm thick tiles, designed for heavy-duty indoor

environments and areas where adhesive cannot be used because the subfloor is contaminated by oil or failing epoxy paints. Apart from its high performance once installed, it is high on the list

of products that assist in protecting the environment, because 100% of the material used in its manufacture is recycled.

Easy installation

These interlocking floor tiles simply clip together like pieces of a puzzle and, for that perfect fit against walls or fixed objects, they can

Safe Cost effecti

be cut easily with a Stanley knife. In many applications these tiles can

be installed without the need of an adhesive, but it must be noted that there are applications where the use of adhesive is essential. Tuff Floors manufacture these tiles locally and installation is done through a network of established flooring contractors throughout South Africa. They also supply specialised anti-slip, self-drainage tiles that can be used in bars, chemical plants and mines.

011 873-1292 | 082 565 4141 | info@tuffloors.co.za | www.tuffloors.co.za

Further information: 011 873 1292/ 4674 / info@tuffloors.co.za / www.tuffloors.co.za

The new name in flooring Pharaoh Cement (Pty) Ltd Tel +27 (11) 864-4918 Fax +27 (11) 864-2123 Craig: +27 83 394 0128 E-mail sales@pharaohcement.co.za 42

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: I ndustrial Flooring

DEVELOPMENTS Verni-Speciality Construction

opportunity, and the management of Verni

Local flooring market Supaflor Poly PF screed is a highly resil-

was quick to capitalise on developments

ient, decorative floor finish which has a

and effectively fill the gap in the market left

cured hardness in excess of 80 MPa and a

Performance Flooring Specialists”,

by the demise of IFS.

terrazzo-type appearance.

has recently opened a regional

is upbeat about the new developments and

Products, styled as “The

Verni’s managing director, Vernon Botha,

office in the Western Cape. With

is passionate about bringing a new level

the head-office in Gauteng and

mercial and industrial flooring sectors in the

of service and professionalism to the com-

another regional office in Port

Western Cape region.

Elizabeth, the move into the

both manufacturers and applicators, Verni

Verni offers a complete package, from design and specification to installation and commissioning

Unique in the local market in that they are Verni offers a complete package, from

Western Cape flooring market

is avoiding the often encountered problem

was a logical progression.

of split guarantees between supplier and

design and specification to installation

applicator.

and commissioning, giving the customer

With ten years of history and many success-

the correct floor at the right price, with no

ful projects behind them, Verni is perfectly

Systems (IFS), and is already fully operational

In addition to its existing product range,

with in-house installation teams and techni-

which includes acid bricking, concrete repair

believe that this recipe for success will not

cal specialists ready to be of service to the

and polyurethane and epoxy flooring, Verni

result in a positive metamorphosis within

local market. The telephone numbers have

has introduced a power-floated polymer

the Western Cape flooring market.

been retained and it’s business as usual!

modified screed which has found a great

The taking over of IFS was seen as an

deal of success in the commercial sector.

erni has also taken over the future

positioned to grow and consolidate within

business of Industrial Flooring

the flooring market of the Western Cape.

double mark-ups. These have been the key ingredients in the success of Verni throughout the rest of South Africa, and there is no reason to

For further information: 086 118 3764 / vernon@verni.co.za

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: I ndustrial Flooring

PROJECTS

Using their own!

Some of a.b.e. Construction Chemicals’ most trusted and popular flooring products are being used for the refurbishment of warehouse floors at the company’s own premises in Boksburg.

eter Jones, a.b.e.’s National Flooring

ing under the heaviest of traffic loads; con-

Manager, says a.b.e.-approved appli-

struction joints disappear after a few days of

cator Permafloor was contracted to apply

traffic exposure; and it does not disintegrate

abeco mastic to six internal ramps as well

and can be laid over any firm, sound, clean

as areas in the warehouse where the floor

subflooring such as concrete, asphalt, well-

was in very poor condition. Another a.b.e.-

compacted crusher run, steel and timber.

approved applicator, Indufloor, handled the

polyurethane system being used for the

tems, namely abescreed PU and abeflo HPU,

upgrade of the warehouse floors include

to the entrance of the warehouse.

its providing a seamless and hygienic finish

abeco mastic application at ABSA Capital parking areas.

when sealed leaving no crevices where dirt

tionally impact-resistant, can cope with

mastic consisting of stone chippings,

and bacteria can collect; it is also clean and

constant high-pressure cleaning as well as

Portland cement, sand and flintkote 3 binder.

sterile with a low maintenance requirement.

“abeco mastic is a cold-laid bituminous

The flooring system is especially recom-

Apart from having a non-slip finish, it has

temperature extremes. The product is particularly suitable for ‘wet’ areas. a.b.e. Construction Chemicals, part of

mended where a smooth, level, durable floor

high abrasion resistance; is solvent-free; low-

with an attractive appearance is required. It

odour; has a far longer life than unprotected

the Chryso SA Group, is using the revamp-

does not require any expansion or contrac-

concrete; and has excellent resistance to

ing project as training for current and new

tion joints and has around 50 years’ service

damaging liquids.

staff including the company’s national floor-

history on the local market. This product is non-slip, vermin-proof, damp-proof, and non-flammable; self-heal-

Features and benefits of the abescreed

application of two a.b.e. polyurethane sys-

F LO O R S S e p t O c t 2 0 1 1

The third a.b.e. product being used for the repair project is abeflo HPU, a self-levelling polyurethane product. abeflo HPU is excep-

ing team. For further information: 011 306 9000 or www.abe.co.za.

Feature Focus: I ndustrial Flooring

ESSENTIAL

Movement joints Genesis is a retail supply company that focuses on providing the retail market with the highest quality products and solution to every finishing problem you have encountered, and to those you haven’t.

ne essential element included in the Genesis range of

high-quality movement joints, briefly described hereunder. The Genesis movement joint range is not only stronger and more flexible than many others, but is also more aesthetically pleasing, with a replaceable infill available in black or grey. The PVC Versi Joint – MLB, which has the option of removing one of its legs to create a perimeter joint. This unique product is available in 8, 10 and 12mm depths and 2,5m lengths in black or dark grey. The Optimax Aluminium Heavy Duty – MSA joint has been specifically designed for use in medium- to heavy-duty traffic areas. Its co-extruded flexible infill is manufactured in santoprene, providing greater flexibility together with excellent chemical and weathering resistance. Optimax has infills available in black or grey, and this joint is available in depths ranging from 8mm to 22,5mm to suit most floorcovering materials. Finally, the Aluminium Movement Joint – MMA has a polyurethane infill bonded to two aluminium anchoring legs to provide an aluminium movement control joint. With infills available in black and grey, the MMA is available in 10 or 12mm depths and 2,5m lengths. For more information: 0800 006 173 /

Genesis high-quality movement joints

F LO O R S S e p t O c t 2 0 1 1

genesis@tfc.co.za / www.tfc.co.za

Toll Free 0800 00 6173

www.tfc.co.za

Feature Focus: I ndustrial Flooring

FLOOR In record time When quality flooring was

required for a new ablution area in a building extension at the LR Plastics premises in Mobeni, Durban, the contractor speci-

This product is a coloured polyurethanemodified cement and aggregate screed suitable for floors subject to heavy loading, abrasion and chemical exposure. With a textured aggregate surface, providing medium to heavy profile slip resistance, it is typically installed at 6-9mm thick to provide a hardwearing surface. Sikafloor-21N PurCem was applied at a thickness of 4mm in all other areas of the ablution block, including the toilet and change room. This is a medium- to heavy-

fied the products of Sika, one of

duty self-smoothing polyurethane screed

the leading suppliers of flooring

that provides smooth, flat and decorative

materials to the construction

wear surfaces. Sikafloor-29N PurCem, which is coloured

All three Sika products are shown in one area: Sikafloor-20N in the shower, Sikafloor-21N in the toilet area and Sikafloor-29N on the coving. during the application in Durban, the con-

polyurethane-modified cement and aggre-

tractor had to apply the coating within a

gate mortar, was used for the covings around

shorter time span, because higher tempera-

ecember is traditionally a busy time

the floor area, in combination with the rest

tures reduce the curing time of the product.

for the client, and Sealcon Systems,

of the PurCem range in concrete substrate

subcontracted to main contractor Stefanutti

areas to provide vertical coving and detail-

products, as well as the expertise and

Stocks, had only one week to finish the prep-

ing solutions in areas of abrasion and high

efficiency of the contractors, the job was

aration and application of the floor coating

chemical exposure.

completed within the specified time span,

industry.

for an area of around 350mÂ˛. Due to the short completion time, Sikaâ&#x20AC;&#x2122;s

Also required in the process was Sikafloor-

With the quick setting times of the Sika

proving once more that Sika can be relied

156ZA, a low-viscosity, two-part epoxy resin

upon to get the job done in most challeng-

high-performance products and systems

for priming concrete substrates, cement

ing circumstances.

were selected for the ablution flooring and

screeds and epoxy mortars.

Sikafloor-20N PurCem was applied inside the

showers to a thickness of 6mm.

F LO O R S S e p t O c t 2 0 1 1

Due to the high temperatures experienced

For further information: 031 792 6500 or www.sika.co.za

Feature Focus: I ndustrial Flooring

STYLISH T

The Mercedes Benz showroom in Bedfordview, Johannesburg, illustrates that,

although Artevia was selected for its durability,

Polished floors Although they are based in Port Elizabeth, Chris Howes

functionality and ease of maintenance, this application – which incorporated grey concrete with grey stone – was polished to perfection by Chris Howes Construction to show these upmarket vehicles to their best advantage. Closer to their home base, Chris Howes also

Construction operates through-

provided and polished an Artevia application

out South Africa as one of the

Lafarge supplied the concrete, and the system

for Preston’s Liquor store in Port Elizabeth where

leading approved applicators

was used for this busy retail outlet for its aesthet-

of the unique Lafarge Artevia

Lafarge also used Chris Howes for the recep-

system and, equipped with HTC polishing machines, the company has completed three diverse projects that show the versatility of this system, including two in the Gauteng area, each of which emphasise the aesthetic appeal of these hardworking floors.

ic appeal, functional attributes and durability.

13mm white, brown and grey aggregates were used with a charcoal pigment in the concrete texture, providing concretes that are easily adaptable to complex shapes, easy to maintain

tion area of their own offices in Longmeadow,

and rapidly applied. Their resistance to wear

where 13mm white, brown and grey aggre-

and tear creates highly durable installations.

gates were used with a charcoal pigment in

This exciting range of decorative concrete

the concrete. Over 30m3 of concrete was used

consists of four products depending on the

in this application.

required finish and, thanks to the multiple com-

Lafarge Product Development Manager Anathi

binations available, Artevia offers a large variety

Zitumane says that, apart from the floor being

of colours and effects to fit any environment.

easy to maintain and clean, and the known dura-

For example, Artevia Polish has a smooth texture

bility of Artevia, this application demonstrates its

like polished marble that is elegant and silky

aesthetical appeal to all visitors.

to touch. It highlights aggregates by polishing

Available in an amazing array of intriguing

until the concrete is smooth and shiny.

colours, patterns and textures, Artevia brings any

For further information: 011 657 0000 /

location to life with vibrant colour and realistic

083 656 8586 /anathi.zitumane@lafarge.com

F LO O R S S e p t O c t 2 0 1 1

Cleaning & Maintenance & Repairs The maintaining, cleaning and repairing of floors

these aspects affect the lifespan of the floor and

often lead to specialised services being required,

should not be ignored. So often people pay scant

and once the selected floorcovering has been

attention to keeping their floors in peak condition,

installed there are many after-installation facets

which results in repairs or replacement of the floor

to consider. How will the floor be maintained?

becoming necessary far earlier than would be the

What cleaning programmes should be adopted

case if the floor had been looked after properly.

and what happens should repairs be needed? All

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

FLOOR CLEANING Donâ&#x20AC;&#x2122;t brush off!

The maintaining, cleaning and repairing of floors often lead to specialised services being

required, and once the selected floorcovering has been installed there are many after-installation facets to consider. How will the floor be maintained? What cleaning programmes should be adopted and what hap-

SHUTTERSTOCK

pens should repairs be needed? All these aspects affect the lifespan of the floor and should not be ignored.

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

o often people pay scant attention to

Therefore, it is important to consider how

keeping their floors in peak condition,

the products installed are to be maintained,

which results in repairs or replacement of the floor becoming necessary far earlier

and how that can impact a facility. Selecting flooring that specifically relates to

than would be the case if the floor had been

the space is critical, as it serves as a founda-

looked after properly.

tion of design, sustainability and functionality.

Planned floor maintenance is the best way

It can also serve as the basis for a mainte-

to keep your floors safe for use and looking

nance programme and is a critical component

good throughout their life and also compli-

of establishing a maintenance regime.

ant with manufacturer slip ratings, although

While there are a variety of materials

most hard flooring rarely becomes a slip

designed for healthcare and education appli-

hazard due to wear. If it was fit for purpose

cations, not all choices are suited to meet the

when installed and had the appropriate slip

full spectrum of demands of these facilities. It

rating, then if it is replaced prematurely it is

is also important to select a floor that can be

usually due to a lack of or incorrect cleaning,

adequately maintained by the custodial staff.

sealing and maintenance.

Maintenance regimens can vary significant-

Correct cleaning equipment and chemicals should be specified â&#x20AC;&#x201C; either for use by in-house staff or the subcontracted daily cleaning company. Correct cleaning equipment and chemi-

ly depending on the nature of the flooring

cals should be specified â&#x20AC;&#x201C; either for use by

surface. Some flooring materials, generally

in-house staff or the subcontracted daily

those with a dense, non-porous surface,

cleaning company. Generally microfibre

can be regularly maintained by only dust-

flat mops will suit the brief and remove

mopping followed by a wet mop with a mild

the damaging dry gritty soil that can pre-

cleaning solution.

maturely age a floor and result in surface scratching and damage. Combine this type of mopping system with

Other floors need stronger, more potent cleaning agents. Some types of flooring also need to be stripped and re-sealed or waxed

a cleaning agent that will clean the floor

fairly regularly, and one should make sure to

and ensure it does not hold onto soiling or

choose a floor that fits the required mainte-

attract dirt to itself. This applies whether the

nance capabilities.

floor is sealed with a polish or sealer or has a PU coating protecting the actual surface. Planned floor maintenance will protect the

In healthcare and education facilities, patients and students may be more sensitive to smells and effects associated with clean-

investment made in hard flooring, deliver a

ing solutions used to disinfect and clean the

clean sharp image to staff and clients, ensure

floors. Also, the frequent use of harsh clean-

a safe working environment, and extend the

ers and detergents can lead to illness, and

useful life of the flooring.

can adversely affect the indoor air quality

Routine maintenance and its impact on

throughout the facility.

the specification

By selecting a flooring solution that has

Facility managers encounter a number of

relatively low-maintenance requirements, a

daily maintenance challenges that can affect

facility will experience savings in both cost

the environmental integrity and overall per-

of labour and cost of cleaning supplies, while

formance of their buildings, and can choose

promoting a healthier overall atmosphere.

flooring products that offer durability and low-maintenance features. The general public is now more environ-

Some flooring options need to be waxed, sealed or refinished as part of the cleaning regimen. This adds time and labour to the

mentally conscious than ever before, taking a

maintenance process. Unfortunately, many

greater interest in learning more about how

of these coatings and treatments also can

materials and manufacturing processes can

release harmful pollutants into the air. There

impact not only the environment, but also

are some no-wax flooring options available

the occupants and the indoor atmosphere.

that can provide a number of sustainable CONTINUE TO PAGE 54 >>

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

maintenance advantages including higher indoor air quality. When maintaining facilities, there are a number of built-in obstacles that affect the cleaning schedule and practices incorporated by the maintenance staff. Premises that function around the clock, such as hospitals, provide floor cleaning with a challenging task to consistently schedule. In schools and offices, furniture often makes floors difficult to efficiently maintain. If there is a need to frequently strip the floors and have waxes or finishes applied, maintenance will take longer than that of a no-wax floor. When evaluating flooring options, one must take into account what staff is necessary to properly maintain the floor, what types of cleaners are needed, and if the flooring needs to be frequently sealed or waxed. The facilities manager must schedule this regime around all of the activities that happen within the building by choosing a flooring solution and a maintenance schedule that can help keep the operations running smoothly and uninterrupted. Cost always plays a role in the selection of materials. However, when evaluating cost, one cannot solely factor in the cost of materials for flooring selection. The facility manager and staff have to evaluate how long the floor will be viable and how much it will cost to maintain the floor, both in terms of labour and cleaning supplies. For instance, vinyl or carpet may initially be perceived as an inexpensive option when installed simply from a material perspective. However, after a decade, when maintenance requirements are factored into the overall cost of the flooring, then other options which might be more expensive from a material perspective, may be more affordable over the lifetime of the floor. SHUTTERSTOCK

Flooring that needs to be frequently stripped and waxed will have higher maintenance costs than flooring that does not have those requirements. Some types of flooring might not last an entire decade, whereas other materials can endure for multiple decades. Be sure to take a long-term view and choose a floor that works for your facility. Most facilities will generally use various

and price, that can influence a decision. From a maintenance standpoint, it is imper-

starts from the ground up. Keep the machinery clean as well

ative to select flooring that can be properly

If a floor scrubber or sweeper is used on a

types of flooring in their buildings but, regard-

cared for, to maximise the performance for

daily or weekly basis it should be understood

less of their specific choices, all flooring must

the entire lifespan of the flooring solution.

that ongoing maintenance is a big part of

be cleaned and maintained. There are many

Selecting the proper flooring for a facility is

ownership. Even the best, most heavy-duty,

options to choose from and several factors,

critical because when it comes to developing

floor cleaning machines need constant daily,

including performance, environmental impact

a maintenance regimen and schedule, it all

weekly, and monthly maintenance, because

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

these machines literally live in dirt every day and are designed to

may be able to obtain deductions from income tax for energy saved,

ingest the same materials that must be removed from the facilities.

provided that they have certified proof of the resulting energy effi-

These are the materials that if left uncleaned would make their way into HVAC systems, machinery, appliances, carpet, and fur-

ciencies,” Damonze concludes. To date, 11 SADC countries have introduced some form of green

niture to name a few. In addition to that, various chemicals are

environmental legislation, but most of these are directed at the

used with the scrubbers that clean, degrease, and sometimes even

conservation of land and wildlife, and do not cater for sustainable

remove floor finishes. Imagine what these chemicals might do to

green cleaning policies in built-up areas, which is of prime concern

the bearings, seals, vacuum motors, and so forth if not kept clean.

to the NCCA.

Perhaps the first and most important step to lowering the cost of ownership is operator training and accountability. Many reputable floor scrubber providers will usually offer to train operators free. Take advantage of this service whenever a new operator is appointed for a sweeper or scrubber. Issue keys to the machine to each operator only after he completes training. A more thorough planned maintenance procedure should be done on the equipment about every 100 hours of use. The best way to be sure this occurs is to monitor the floor cleaning machine’s use during the first few months. When the 100-hour mark is reached, use that time period as the interval for further cleaning. Carrying out the manufacturer’s recommended mainte-

Things that sweeper and scrubber operators need to know: What cleaning tasks can be accomplished with the machine being used, and what tasks should not be tried. What cleaning agents can be used, how much, and when to use them Techniques for safe, efficient, and effective cleaning Always carry out a pre-operation check. Adopt proper cleanup and storage procedures Check the battery maintenance and charging procedures.

nance is critical to reducing the cost of ownership and extending the life of the machine. Clean and green standards Currently there is no official national commercial and industrial cleaning standard in South Africa, but The National Contract Cleaners Association (NCCA) intends to formed a committee to establish guidelines in collaboration with the South African Bureau

Acknowledgement and thanks are given to the following for information provided in the compilation of this article: www.nora.com; www.thesweeper. com; www.ncef.org; www.contractmaintenancegroup.co.uk; www.cleantex.co.za; Clive Damonze: chairperson, NCCA; and Amanda Colling: Technical Services Director, Innu-science.

of Standards (SABS) and the Green Building Council of South Africa and other stakeholders, to produce standards that are in line with international cleaning industry standards. Clive Damonze of Metro Cleaning Services, Cape Town, who is also the NCCA chairperson, says this is now well underway. “The new standard should be in its final form by February 2012, and it is necessary for the cleaning industry to adapt to these new standards by gradually improving legislation and operational guidelines,” he says. “The new national standards will consider various aspects of best practice in relation to cleaning operations and chemicals, water, emissions and land use to bring them into line with the concept of green building and green cleaning which is becoming an imperative requirement internationally and in all aspects of South African industry,” he continues. “Also, legislation dealing with the construction of buildings is changing, which in turn means that legislation dealing with the maintenance of buildings also needs changing. The NCCA is playing an important role in providing input in this process,” Damonze explains. He adds that although the concept of green building and green cleaning is growing in South Africa, there still is a perception amongst some local cleaning service providers that environmentfriendly policies are too costly. “On the contrary, environmentfriendly policies can save cleaning companies money in the long term,” he says. “The draft Taxation Laws Amendment Bill of 2009 has two incentives that support better environmental practices. Businesses will be able to cut their tax bill by reducing their carbon emissions, and

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

CLEANING The Professionals

Anyone who has had experience of a competent, well-trained cleaner

vice, Supercare would then place trained, skilled and competent staff to deliver this service, and will supervise and manage those staff members, reporting to their management and supervisors. How do you train your staff, and are they graded in accordance with skill and performance? All training is basic, in line with Industry Best Practice standards. If and when a person is

will know that there is a world of difference between this type of

placed on a specialised contract (in relation to

operative and those who simply move the dirt around the floor with

be done prior to placement.

industry requirements), specialised training will

a swirl of water and a sign that says “Caution: wet floor”.

How effective is the Services Sector Education & Qualifications Authority (SAQA) within the

Training Authority (SETA) and the South African

nfortunately, cleaning is often regarded

it possible to render a professional cleaning

cleaning industry?

as being a Cinderella industry, which

service.

The Services SETA has worked closely and in

gives rise to ‘cleaners’ being underpaid and

Contract cleaning companies play a major

untrained (anybody can sweep a floor, use a

role in the protection of the environment and

that all its actions, development and decisions

vacuum, etc), not realising the damage that

waste management. It makes good financial

revolve around stakeholder needs. The SETA

can be done – and the cost involved – if the

and business sense to outsource non-core

ensures that all legislative requirements are

floors are not given the proper attention and

functions, as time spent on such repetitive

met and that funding is made available as per

treatment.

support functions can then be spent on

sectorial needs identified through its various

production and/or manufacturing. It also

chambers in the Workplace Skills Plan (WSP)

for regular cleaning is to enter into a contract

outsources all personnel issues and related

and Annual Training Report (ATR).

with a professional cleaning company, prefer-

responsibilities and risks.

The answer for anyone with a requirement

partnership with its stakeholders to ensure

SAQA is responsible for the registration of

Other benefits to businesses include no

unit standards, short learning modules as well

Contract Cleaners Association and has estab-

added HR/IR responsibilities; an all-inclusive

as qualifications. SAQA also includes and gets

lished a firm reputation for service and work-

fixed cost; no capital investment; and trained

input from subject matter experts within the

manship in the marketplace.

and skilled labour.

industry to identify and develop the same.

How do you ascertain their requirements and,

Do you offer heavy industry cleaning that may

the Supercare Services Group, which is one

having done so, do you implement a planned

incorporate the use of large scrubbers, polish-

of South Africa’s leading contract cleaning

cleaning and maintenance programme both

ers, etc? Can you give examples?

services companies providing a wide range of

with their staff and your own? What checking/

Yes. Industrial, commercial as well as specialised

specialised services. The response from chief

supervision is provided?

cleaning forms part of the contract cleaning

executive Philip Kruger is shown here.

It is vital to understand and research the indi-

scope of deliverables. Examples include ride-

When and why should companies/organisa-

vidual needs and requirements of each client.

on scrubbers and polishers for commercial

tions outsource their cleaning?

We ensure that service delivery is contractu-

and industrial sites when cleaning basements,

Companies that focus on contract cleaning,

ally agreed between both parties prior to

parking areas and outside areas; high-pressure

such as Supercare, are known to be specialists

commencement of the service.

cleaning; and specialist cleaning.

ably one that is a member of the National

FLOORS in Africa posed several questions to

– as all industry-related research, methodology and application is their core focus. Clients in production, manufacturing, health

Planning and scheduling of cleaning functions depend on various aspects such as the location, the state of the building and/

Anything else you feel would be of interest to our readers? Supercare was awarded the Cleaning Company

and education, and others, must ensure that

or surfaces to be cleaned, the expected out-

of the Year title at the annual Golden Service

their environment is clean and hygienically

come and, most importantly, the service to be

Awards. With 16 nominations, 4 awards and the

safe, as it impacts on their staff, product and/

delivered.

overall winning award, Supercare shone at the

Supercare provides a full range of check-

glittering black-tie event on 21st October 2010.

non-core functions requires commitment and

ing/supervision activities, including daily and

Arranged by Kimberly-Clark Professional, The

focus; most clients don’t have the time or the

weekly site inspections (on-site “supervision”);

Golden Service Awards are South Africa’s pre-

expertise to give cleaning and hygiene the

weekly and monthly site inspections (off-site

mier cleaning service awards, recognising the

attention it deserves.

“Area Manager”); and independent quality

achievement and commitment to the highest

assurance audits.

standards of excellence in the cleaning industry.

or service delivery. The delivering of these

We focus on service delivery. We research,

and when companies wish to have this ser-

source and purchase state-of-the-art equip-

Are there instances when you would train

ment and environment-friendly chemicals,

their staff to carry out the duties you perform?

employees, partners, suppliers and, of course,

consumables and equipment, thus making

Only when employed as a section 197. If

its customers.

F LO O R S S e p t O c t 2 0 1 1

Supercare attributes this success to dedicated

Feature Focus: Cleaning & M aintenance & Repairs

MAINTENANCE Effective floors The foremost protection against incoming soil and grime is access matting, but it is important to consider what type of entrance mat to install depending on the kind of foot traffic and weather influence.

he size of the mat is important, because most people entering a building will not stop and wipe their feet and resume

walking. It is for this reason that the length and width of the mat should be large enough to cover the entrance sufficiently to enable people to walk off the dirt. Official tests have proven that 6 to 7 metres is ideal for cleaning 100% by just walking over the mat. Of course it is not always possible to use this amount of space. A dedicated area should be identified for an entrance mat. A recess at the entrance to a building is ideal as the lifespan of a mat laid into a recess has three times the life of a loose-laying mat. Regular cleaning of matting is essential as the scouring effect of loose dirt will reduce the lifespan of the mat. Depending on the amount of traffic through an entrance, a mat should be cleaned daily with the use of an extraction vacuum cleaner. A large amount of a maintenance budget is spent on labour. It costs less to clean and replace mats than it does to strip and wax floors and clean and replace carpets, particularly in respect of labour costs. An effective matting system will save both time and money. As a leading supplier and manufacturer of matting for all applications in Southern Africa, Matco provides the commercial and industrial market with matting solutions. Whatever the application, Matco combines attractive design with a variety of functional attributes to provide the best possible solution. For more information: 011 452 7961 / sales@matcomats.co.za / www.matcomarketing.co.za

INCREASE

UK carpet recycling

The amount of carpet waste diverted from landfill rose by 60% in 2010 compared to the previous yearâ&#x20AC;&#x2122;s figures, according to trade group Carpet Recycling UK. Approximately 42 000 tonnes of carpet waste were diverted in 2010 and the industry now believes it is on track to achieve its 25% landfill diversion target by 2015, Carpet Recycling said. Currently only 10% in total of carpet waste is being recycled or recovered. Ongoing research is being conducted into innovative outlets and end markets for recycled carpet waste with 50 small-scale development trials last year. Targets for 2011 include diverting 50 000 tonnes (12%) from landfill and increasing recycling outlets to 40 across the UK. FloorDaily.net.

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

VINYL Anti-bacterial treatment

Belgotex Floorcoverings has launched a revolutionary new anti-bacterial treatment for selected residential ranges of Belgotex Vinyl.

vailable in the Sherwood Oak and Toledo ranges of cushioned vinyl,

the new anti-bacterial top coat ensures long-lasting protection from nasty bacteria commonly found on the floor.

The treatment contains fractions of silver that prevent the oxygen intake of microscopic single cell organisms The treatment contains fractions of silver that prevent the oxygen intake of microscopic single cell organisms. This natural element, applied over the protective wear layer, safely kills all bacteria that continually recur, despite regular cleaning, from dust, shoes, pets and food. Silver makes the floor uninhabitable to bacteria, halting their spread as well as preventing unpleasant odours, and provides a healthier, safer, hygienic floor. For further information: 033 897 7500 / 021 763 6900 / 011 788 3450 / 031 313 9600 / www.belgotexfloorcoverings.com

58 F L O O R S S e p t O c t 2 0 1 1

New anti-bacterial treatment on selected Belgotex Vinyl ranges ensures truly hygienic, safe floors

Feature Focus: Cleaning & M aintenance & Repairs

CARPET CARE

Proper cleaning

Sebo is an internationally renowned brand of vacuum cleaners manufactured by Stein & Co – a company based in the German town of Velbert. Established in 1978, this company is now one of the world’s largest manufacturers of commercial upright vacuum cleaners and dry carpet cleaning equipment.

t is this expertise and technology that enables Sebo in South Africa, as a subsid-

One of the most versatile vacuum cleaners in the Sebo sales programme is the Model G2,

iary of the parent company, to be in the fore-

which is not only durable and powerful, but

front of modern vacuum cleaner technology

is a workhorse that is easy to maintain and

and cleaning equipment.

simple to use. In line with other Sebo vacuum

“The biggest problem with carpet care in

cleaners, the G2 fills up with dust from the

South Africa is that so often people invest in

top, which means the suction remains con-

expensive carpets but then pay no attention

stant until the bag is completely full.

to ensuring that the carpets retain their aes-

Other features of this model include a man-

thetic appeal and enjoy an extended lifespan

ual brush height adjustment; a permanent

by implementing a decent maintenance

belt with a lifetime guarantee; automatic shut-

programme,” says Johan Humphries of Sebo

off if the brush is jammed or there is a full

Carpet Care Systems South Africa.

bag; on-board accessories; and it is provided

“If the carpet is to be looked after properly, a strict regimen of vacuuming and dry carpet

with a 1300W motor for powerful suction. This award-winning design is reliable and

cleaning should be devised and rigidly fol-

durable, light and easy to operate, and has a

lowed,” he says.

‘flat to floor’ design that enhances its perfor-

To assist in this respect, Sebo offers a com-

mance. For the technically-minded, it has a

plete carpet care solution, with the vacuum

total weight of 7,6 kg; a width of 37cm; a 5,3-

cleaners removing loose and dry matter, and

litre dust bag, and an airflow of 55 litre/sec.

soiling and stains dealt with by the Sebo DUO

Dry Powder cleaning

dry carpet cleaning system. Vacuum cleaners All Sebo Vacuum Cleaners incorporate

The Duo system enables the carpet to be cleaned without using water, and comprises a Duo Applicator and carpet cleaning pow-

S-Class Filtration as standard in their design,

der (Duo-P) which provides a very proficient

which means that the filtration system is

method. It is effective and avoids wet cleaning

designed to remove a minimum of 99,97% of

problems such as carpet shrinkage, adhesive

particles of 0,3 microns and above.

damage, smell and long ‘area out of use’ periods due to lengthy drying times. The Duo-P carpet cleaning powder consists of thousands of micro-sponges which contain safe solvent for releasing greasy soiling, a neutral shampoo for non-greasy soiling, and an anti-resoilant to delay re-soiling. As the powder is brushed through the carpet it absorbs soilage and, when vacuumed

User Friendly , Light & Versatile powder deep into the pile and around every fibre; the dirt is taken from the carpet by being absorbed by the powder which is then vacuumed away. This system is safe for use on even the most delicate of carpets, and means no more wet carpets, and elimination of the use of soap, shampoo and water. Used with the Doppel Duo Adaptor, two standard Duo machines can be linked together to create a 70cm width Applicator, which is ideal for areas such as conference rooms, banqueting halls, and other large areas. For further information: 086 111 4250 / sebo@internext.co.za / www.sebo.co.za

away, leaves the carpet clean, soft and fresh. The carpet is ready for immediate use – with no drying time required, as with wet cleaning. Duo-P also has anti-bacterial properties and is proven to eradicate dust mites. The Duo Applicator features twin contra-

Sebo Vacuum Cleaners have a vibrating brush action to prevent dust build-up

rotating brushes which open up the carpet pile and work the Duo-P carpet cleaning

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

NEW

Cleaning products

Cemcrete is one of the leading innovators and manufacturers of cement products in South Africa, and the latest addition to its sales programme is a superb variety of floor maintenance products aptly labelled the CreteCare Range, which consists of three floor maintenance products specifically designed for the easy upkeep of cement finishes.

he three products in the CreteCare Range are CreteCare Floor Polish Stripper; CreteCare Floor

Polish; and CreteCare Mop & Shine. Each product is formulated to target specific properties/needs to ensure every aspect of floor maintenance. CreteCare Floor Polish Stripper is a powerful cleaning and floor polish stripping medium. Used when the current polish on the cement floor needs to be replaced for upkeep, Cemcrete’s Floor Polish Stripper is an effective and easy-to-use medium, saving time and money. It is multi-functional, acting as a stripper, remover and cleaner of floor dressing polishes. Once used, the cement floor is ready to be re-polished giving it a fresh new look. For existing and new surfaces, CreteCare Floor Polish is perfect for continued maintenance of cement floors. It is an easy-to-apply, high-gloss, hardwearing, protective polish that will enhance the look and longevity of the floor. CreteCare Floor Polish delivers excellent black-heelmark and slip resistance. The protective layer it forms makes it wear-resistant so that replacing the sealer becomes minimised. It is perfect for high-traffic areas and promotes abrasion and scuff resistance. This product can also be used on vinyl, stone, tile and wood floors. Once applied, general maintenance thereafter becomes effortless using less harsh and more eco-friendly cleaners such as Cemcrete’s CreteCare Mop&Shine. Cemcrete’s CreteCare Mop&Shine is a self-shining, wax-based, manual floor maintenance cleaner for previously polished cement and other water-resistant floors such as vinyl, PVC, parquet or artificial stone. It is a mild detergent that simply cleans the floor surface without removing the polish or damaging the sealer. It is extremely effective and also provides slip resistance as well as restoring the gloss. It is particularly easy to use, as the name suggests, with a neutral pH leaving the floor clean and shining. With Cemcrete’s CreteCare Range products, all easy to use and effective, floor surfaces are left with a revitalised finish that is superb for maintenance, longevity and aesthetic appeal. For more information: 011 474 2415 /

User Friendly , Light & Versatile

F LO O R S S e p t O c t 2 0 1 1

www.cemecrete.co.za

Caring for your People. MilliCare together with your HVAC System removes 99% of mold, dust mites and bacteria creating a healthy working environment. For over 30 years MilliCare has been extending the life of carpet and textile and ensuring carpet appearance retention throughout the life cycle which means best return on investment.

Just what you need, a clean healthy ThinkSpace, WorkSpace, GoodSpace

Clean Working Clean Living www.millicare.co.za

Feature Focus: Cleaning & M aintenance & Repairs

MAINTAINING VINYL

Easy!

High performance and attractiveness go hand in hand with quality vinyl. While most vinyl products are refined with an outer coating shield that protects the floorcovering, proper care and maintenance of a vinyl floor will ultimately result in a longer lifespan of the product.

inyl is a tough and durable floor solution but, as with any product, everyday wear and tear will become noticeable if

the vinyl is not cared for properly. As vinyl is the most popular choice for high-traffic flooring, dirt and grit are a common presence and easily become embedded in the outer layer of the vinyl, as well as easily building up around skirtings and edges. The removal of dust and grit is very important as longterm buildup will cause long-term damage. Maintenance protocol in commercial, retail and industrial spaces needs to be an integral element in the overall building planning. Flooring is one of the elements in the building that has the highest wear-and-tear quotient and as such if a floor is not correctly adhered (i.e. correct type and application of adhesives); stripped and sealed; or maintained; clients may feel that they have made a

If correctly installed and maintained, vinyl flooring will provide years of carefree use. bad choice or installed an inferior-quality flooring. If correctly installed and maintained, vinyl flooring will provide years of carefree use. You will find that it is not only beautiful, but durable. It is also much easier to maintain than most other flooring products, because of its tough protective finish and/or sealer which provides moisture resistance. Vinyl flooring care and maintenance doesnâ&#x20AC;&#x2122;t have to be a full-time job. But there are a few things that are easy to do, that will keep your floors looking as good as the day they were installed. Together, the two AccĂŠntuate subsidiary companies, FloorworX and Safic, provide that much needed bridge from flooring installation across to maintenance.

To keep your vinyl floor clean, follow the next steps: Step 1: Sweeping Sweep floors with a flat mop system to eliminate fine dust particles settling behind you when sweeping with a soft

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

bristle broom, because fine dust particles act as an abrasive

be FloorworX Silk Matt Sealer, and for the ultra-high shine it

which damage any floor surface; the flat mop system could

will be FloorworX Gloss.

also be used to do damp cleaning with a neutral-based prod-

Sweep the floor with a soft bristle broom to remove loose dirt.

If you want to further ensure the longevity of your vinyl floor, follow these five vinyl flooring care and maintenance tips:

Step 2: Stripping

1. Wipe spills up as soon as possible

For vinyl, FloorworX Stripper (and Marmoleum Stripper for

Sure, vinyl flooring is moisture-resistant, but leaving spills on

Marmoleum floors) from FloorworX or Ecosaf1224 stripper

it for longer than necessary can lead to staining. If something

from Safic is to be utilised in diluted form as prescribed on

does spill, wipe it up right away with a clean, soft towel.

uct (with a pH between 7 and 9).

the label or material data sheet. 2. Be careful when you move heavy equipment Step 3: Rinsing

Lay a piece of plywood or a furniture pad over your vinyl

Rinse the floor with non-abrasive floor cleaner. Utilise

flooring any time you have to move heavy furniture and

FloorworX Rinse or SafGlass from Safic to neutralise the strip-

appliances. And, even with something laid over it, try not to

per from the floor surface; this will eliminate chemical buildup

drag heavy equipment over your vinyl flooring, which would

on the floor and the polymer will adhere to the floor surface.

damage the floor surface.

Completely rinse and neutralise the stripper on the floor. 3. Don’t use rolling casters Step 4: Buffing

These can really damage your vinyl flooring. But, if you abso-

Once the floor has been stripped, rinsed and dried complete-

lutely have to use them, opt for the double-wheel type.

ly, the floor must be dry buffed with a low- or high-speed single-disk scrubbing machine with a red buffing pad.

4. Doormats prevent dirt from entering the floor surfaces Sand, dirt and grit act like sandpaper if they get ground into

Step 5: Damp Mopping

vinyl. If they are tracked into your house and everyone starts

On completion of the dry buffing you need to damp

walking on them, it won’t be long before your vinyl flooring

clean the fine dust particles from the floor surface by using

loses its shine.

FloorworX Rinse or SafGlass from Safic with a flat mop system. 5. Put felt protectors under heavy furniture Step 6: Sealing

Because it’s considered a resilient surface, vinyl flooring

After the floor is completely dry, the floor must be sealed.

“gives” a little bit. If heavy furniture stands on it without any

End-users can decide on what finish they want on the floor

protection, it can dent or buckle. But a little bit of felt cush-

surface, which can be either a matt finish; silk matt; or gloss

ioning between the furniture and your floor can prevent that!

on the floors. Product to be used for matt and high shine will

For more information: 0860 346 679 or www.floorworx.co.za

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

CLEANTEX

A huge success

The eighth edition of Africaâ&#x20AC;&#x2122;s Hygiene, Cleaning & Facility

Maintenance exhibition, Cleantex Africa, took place during July at Gallagher Convention Centre in Midrand, Johannesburg.

F LO O R S S e p t O c t 2 0 1 1

Feature Focus: Cleaning & M aintenance & Repairs

Demonstrations at the Cleantex Afrixca Exhibition in Midrand

egarded as the Continentâ&#x20AC;&#x2122;s leading

Columbus, Hako, Santoemma, Fast, Kendall

event for cleaning professionals,

Cleaning Technology, Floors International

the show offered a complete overview of products, services and equipment used

SA and Newell Rubbermaid. A dedicated demonstration area allowed

to effectively maintain facilities within the

exhibitors to put the latest cleaning equip-

built environment.

ment through its paces while many paper

More than 4 000 visitors from various parts

products, chemical and washroom equip-

of South Africa attended the show, and

ment companies showcased their offerings

other African countries were also well repre-

to interested visitors.

sented with visitors from Angola, Botswana,

Prime Cleaning Suppliers used the show

Democratic Republic of the Congo, Lesotho,

as a platform to announce their appoint-

Namibia, Seychelles, Swaziland, Zambia and

ment as the new Wetrok cleaning equip-

Zimbabwe using the opportunity to familiar-

ment distributors in South Africa while

ise themselves with the latest in hygiene and

Eqstra Industrial Equipment exhibited their

cleaning technology.

best in the class Hako range of floor clean-

The floorcare sector had a strong representation at Cleantex with comprehensive

ing equipment. Cleantex is held every second year in

equipment exhibits by Goscor Cleaning

Johannesburg and is co-located with

Equipment, Industroclean, Lavor SA,

SAITEX and Africaâ&#x20AC;&#x2122;s Big Seven exhibitions.

F LO O R S S e p t O c t 2 0 1 1

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

MOSAICS

High traffic One of the ways to provide outstanding floor Falcon Tiling Products specialise in a wide variety of products focusing mainly on the Tiling and Flooring sector of the market. We supply top quality products to the DIY and Professional market, and we have a full range of Tiling Tools, Tiling Profiles and Mosaic Tiles.

designs in areas that are subjected to high volumes of foot traffic is to consider the use of the rustic porcelain mosaic tiles available from Falcon Tiling.

Porcelain mosaic tiles

Tiling Tools

orcelain mosaic tiles exhibit all the properties and advantages of a traditional porcelain floor, with a very hard surface finish,

water absorption of less than 0,2%, and a wide range of colours that

Tiling Profiles

will enhance the aesthetic appeal of the floor tiles with which they

Mosaic Tiles

own patterns and designs to ensure a unique appearance to every

are being used. They also allow the architect or interior designer to produce his floor. Rustic porcelain tiles are provided in 300mm x 300mm sheets, and these can be used as full sheets, or cut into strips to meet the design requirements of each project.

GAUTENG Tel: 011 849 6651

PORT ELIZABETH Tel: 083 534 2826

KWAZULU NATAL Tel: 073 104 2395

CAPE TOWN Tel: 082 627 9862

Each individual tile is 48mm x 48mm with a thickness of 7mm, and they are easily cut with a quality tile cutter, making them suitable for use in the concourses or lounges of airports, in shopping malls, and other areas of high foot traffic. They are also ideal for use in swimming pools. For full details of the available range, or any technical information on rustic porcelain mosaic tiles, contact Falcon Tiling at the num-

www.falcontiling.co.za 66

F LO O R S S e p t O c t 2 0 1 1

bers shown below. For more information: 011 849 6651 / info@falcontiling.co.za / www.falcontiling.co.za

intro High Traffic Areas By definition, this introduction to the Floors for

doubt that using the wrong product or specifica-

High Traffic Areas feature must be another multi-

tion in any high traffic area is a recipe for disaster,

purpose article as every product and system has a

resulting in failure of the floorcovering and the

need to accommodate high foot traffic, depending

need for early replacement â&#x20AC;&#x201C; often an unnecessary

on its application. Residential buildings and even

expense if the right specification had been used in

relatively quiet offices have areas that are used

the first instance.

considerably more than others, and there is no

F LO O R S S e p t O c t 2 0 1 1

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

FLOORING

For high traffic

By definition, this introduction to the Floors for High Traffic Areas feature must be another multipurpose arti-

SHUTTERSTOCK

cle as every product and system has a need to accommodate high foot traffic, depending on its application.

Selecting a floorcovering to meet extremely high foot traffic (often in conjunction with trolleys) is relatively simple . . .

esidential buildings and even relatively

trolleys) is relatively simple; ceramic and

maintained, they will all provide the end user

quiet offices have areas that are used

porcelain tiles, natural stone, polished con-

with everything needed to cater for heavy

considerably more than others, and there

crete, resin-based (epoxy and polyurethane)

foot traffic for many years.

is no doubt that using the wrong product

floors, simulated stone, and epoxy encap-

or specification in any high traffic area is

sulated aggregate floors all offer the right

ral wood and bamboo floors can provide

a recipe for disaster, resulting in failure

credentials for applications such as airport

floors that last for scores of years, resilient

of the floorcovering and the need for

terminal buildings, public areas, shopping

floorcoverings have made the healthcare

early replacement â&#x20AC;&#x201C; often an unnecessary

malls and so forth.

centre their own, often operating under ardu-

expense if the right specification had been used in the first instance. Selecting a floorcovering to meet extremely high foot traffic (often in conjunction with

F LO O R S S e p t O c t 2 0 1 1

So, with these flooring materials it would

Also, in the right applications, vinyl, natu-

ous conditions, and carpets will remain the

seem to boil down to preference and selec-

favourite for upmarket homes, entertainment

tion of the right product to meet the design

centres, casinos, theatres and others where

requirements. Properly installed, cleaned and

aesthetic appeal, custom design and under-

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

foot luxury are required. The more common heavy traffic areas in the home include the entrances, kitchen, passages, bathrooms and the family room. Resilient flooring or ceramic tile options are good choices for these types of areas as they are hard-wearing and practical. With soft floorcoverings, manufacturers have different grading systems; some use Grade 1-5, or a Star rating 1-5, or the European 21-23 rating for residential and SHUTTERSTOCK

31-33 for commercial applications. In each of these No.1 is the lowest and No.5 is the highest rating, so a No.5 will mean the product is suitable for heavy commercial applications. However, not every type of floorcovering is coded, graded or rated in this way, so shown

pose halls and airports.

believe it helps consumers make appropriate

below are the ratings provided under the

Light industrial applications

carpet selections for their homes. A large fam-

European Standard EN 685 (BS EN685 in the

Grade 41: Moderate loads and traffic: Areas

ily with heavy foot traffic on stairs or hallways

UK); which is recognised, used and recom-

where work is mainly sedentary with occa-

might want to choose carpet with a high rat-

mended by the European Resilient Flooring

sional use of light vehicles.

ing. On the contrary, a small family looking

Manufacturers Institute (ERFMI), the European Carpet & Rug Association (ECRA), and the European Producers of Laminate Flooring (EPLF).

Grade 42: Areas where work is mainly standing and/or with vehicular traffic. Grade 43: Areas of other light industrial areas including assembly halls and storage rooms.

for a carpet for a guest bedroom may wish to choose a carpet with a lower rating.

The really heavy traffic applications Natural Stone

This shows the ratings for carpets and vinyl

The criteria for these gradings or classifica-

(Grade or Class) and laminate floorcoverings

tions include a wide range of tests including

amongst the best available for use in high or

(AC) together with the extent of loading or

abrasion resistance, impact resistance, resis-

heavy traffic areas, and perhaps the most con-

traffic and an indication of the type of instal-

tance to staining, castor chair marks, plus any

venient way of indicating the ‘rating’ of each

lation for which they are suitable. This should

specific performance characteristics of the

type of stone is to show the Measurement

provide a guide to the severity of loading and

selected flooring material.

of Hardness (MOH) Scale which indicates the

traffic catered for in each instance, which can

For instance, with carpets the grade or class

There is no doubt that natural stone floors are

hardness of the stone.

then be applied to any floorcovering.

represents the carpet’s ability to withstand

Residential buildings

extended wear. A carpet with a higher perfor-

which helps to evaluate the strengths and

Grade 21 (AC1): Moderate loads and traffic:

mance rating (such as 5 or 4) is one that will

weaknesses of the stone being used. For

Areas with low or intermittent use, such as

maintain its new appearance longer in various

example, softer stones would require the use

bedrooms and guest rooms.

traffic conditions than one with a lower per-

of a less active chemical and a more frequent

formance rating. A rating of 4,0 is considered

dust mopping programme when cleaning,

outstanding.

and the higher the rating, the better the abra-

Grade 22 (AC2): Normal loads and traffic: General areas of medium use, such as living rooms and dining rooms. Grade 23 (AC3): Heavy loads and traffic:

These carpets are recommended for heavy

This is a guide developed in the 1980’s

sion resistance of the stone. Therefore, it can

traffic locations, including family rooms.

be seen that marble is a relative soft stone,

Areas of intense use, such as kitchens, cor-

A rating of 2,5 to 4 is predicted to provide

and granite the hardest.

ridors and entrances.

normal durability. These carpets can be

Commercial and public buildings

used in most homes, if properly maintained.

Grade 31 (AC4): Moderate loads and traffic:

Carpets with rating below 2,5 should be

Areas with low or intermittent use, such as

considered for light to moderate traffic

hotel rooms, small offices and meeting rooms.

areas such as bedrooms.

Grade 32 (AC5): Normal loads and traffic:

These ratings do not take into account

General areas of medium use such as offices,

soiling, poor maintenance or other factors

waiting rooms and boutiques.

of use; just the change of texture related to

Grade 33 (AC6): Heavy loads and traffic: Areas

matting and crushing that might occur from

with heavy traffic such as small retail outlets,

walking on it. For these reasons, it is not

boutiques, large offices, shops, banks, public

practical to associate years of wear with the

buildings, healthcare facilities and schools.

performance ratings.

Grade 34: Very heavy traffic: Departmental stores, retail outlets, heavily used multipur-

Not all manufacturers or retailers provide this numerical rating, but those who do

Measurement of Hardness Scale Talc Gypsum Calcite (Most Marbles) Fluorite Apatite Feldspar (Granite) Quartz (Granite) Topaz Corundum Diamond

F LO O R S S e p t O c t 2 0 1 1

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

The objective of the MOH Scale is to mea-

is being built exclusively for the Emirates

When sediment and grit are harder than the

Airbus A380.

surface, they will scratch and harm the stone.

Kerastar porcelain floor tiles manufactured

For example, a piece of hard plastic is about a

by UK-based H&R Johnson were specified for

2,0. It will not scratch Calcite (Marble).

this project, together with a one part flex-

However, a piece of sand that measures a

epoxy grout forming the two principle prod-

Quartz which is Granite. The harder the stone,

ucts within the fixing specification.

the more resistant it is to abrasion. Exterior

Hardwood and Bamboo

sediment that is tracked into buildings

A measure of the hardness of wood is pro-

approximately measures from 3,0 to 7,0.

duced by a variation on the Brinell hardness

Ceramic/Porcelain

test. Known as the Janka Hardness Scale, this

Ceramic and, in particular, porcelain tiles are

was invented in 1906 by Gabriel Janka (1864 –

probably the most specified floorcoverings

1932), an Austrian wood researcher. In Janka’s

for high traffic areas, whether in the home,

original test, the results were expressed in

office or for those that need to handle

units of pressure, but when the ASTM stan-

mind-boggling amounts of feet such as air-

dardised the test (tentative issue in 1922,

port terminal buildings.

standard first formally adopted in 1927), it The Janka hardness test measures the resis-

is really the only reliable gauge for consumers

tance of a type of wood to withstand denting

to use in determining wear expectations for a

and wear, by measuring the force required to

particular tile choice.

embed an 11,28mm steel ball into wood to

The PEI Ratings and wear descriptions are:

half the ball’s diameter. This method leaves an

PEI Class 1 Rating (No foot traffic) –

indentation. A common use of Janka hardness

Recommended for wall use in residential and

ratings is to determine whether a species is

commercial applications only.

suitable for use as flooring. The results are stated in various ways, which

Recommended for both wall use and bath-

can lead to confusion, but in South Africa

room floor applications only.

the results are normally treated as units,

PEI Class 3 Rating (Light to moderate traffic)

for example ‘2 450 Janka’ (which, in effect is

– Recommended for countertops, walls and

pounds per pressure), and as a guide, of the

floors where normal foot traffic is expected.

most common varieties of hardwood used

PEI Class 4 Rating (Moderate to heavy traffic)

in this country Cherry has a Janka rating of

– Recommended for all residential applica-

950, and Brazilian Teak is hardest at around

tions as well as medium commercial and light

3 684. Other factors affect how flooring

institutional.

performs: type of core (for engineered floor-

PEI Class 5 Rating (Heavy to extra heavy traffic) – Recommended for all residential as well as heavy commercial and institutional applications.

ing), grain direction and thickness floor or top wear surface. For bamboo, the traditional natural bamboo floor has a Janka rating of 1 300 to 1 600 and

To illustrate the efficacy of ceramic or por-

carbonised bamboo (carbonisation gives that

celain tiles in extremely heavy traffic condi-

amber look) has an even lower Janka rating of

tions, it is worth looking at the US $4,5-billion

1 100 to 1 300. Woven/Strand bamboo cou-

(R31,3-billion) Terminal 3 Building at Dubai

pled with an aluminium oxide multi-layer fin-

Airport, which opened on 14 October 2008,

ish, however, has a much higher Janka rating.

and was built exclusively for the use of the

Epoxy floors

Emirates Airline.

Modern technology has seen the develop-

Terminal 3 is the single largest building in

ege CARPETS

called for results in units of force.

Porcelain Enamel Institute (PEI) for ceramic tile

PEI Class 2 Rating (Light traffic) –

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ible white adhesive and a high performance

6,0 will scratch Calcite but will not scratch

The current rating system developed by the

is expected to be completed by 2012, and

sure the resistance to hardness of stones.

ment of a wide variety of polyurethane,

the world with floor space of 1 500 000m²

acrylic and epoxy resin floor coatings,

(166 hectares) that brought the total capacity

including self-smoothing and decorative

of the airport to over 62 million passengers,

epoxy resin flooring through to high perfor-

which will increase to more than 80 mil-

mance vinyl ester coatings, and not forget-

lion passengers when Concourse 3 opens.

ting epoxy paint systems.

Concourse 3 is also part of Terminal 3, and

Readers may wonder why there are no rat-

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

ings for epoxy floors included in this section, but in this issue we have another feature on

abrasion, impact and chemical resistance. Commercial spaces have a greater need for

damage, including cosmetic, such as scuffing, cracking and staining. This can ruin the overall

Industrial Flooring (see Page 33 ), and rather

durable, long-lasting, and easy-to-maintain

attractiveness of the floor. Concrete is porous

than repeat the ratings twice we have includ-

flooring than most applications, because

and can absorb dirt, salt, chemicals and oils,

ed them in that introductory article, pro-

the floor gets a much higher amount of traf-

making it difficult to clean the concrete floors

vided by FeRFA, the UK-based Resin Flooring

fic. Places like commercial showrooms, car

properly. By applying an epoxy coating on the

Association.

dealerships and showrooms, commercial

concrete, the concrete is protected.

Epoxy floors are regularly specified for air-

kitchens, retail outlets, and even rest rooms

In addition, epoxy flooring has a high-gloss

port terminal buildings – from flight check-in

need a floorcovering that can handle the

finish that can increase light reflectivity by

through to baggage reclaim – which normally

constant use.

200%. It will also seal the porous concrete surface and render it stain proof.

require eye-catching floor finishes as well as

Epoxy flooring will exceed the needs of

subfloor screeds with extreme wear, scratch

those spaces. With new advancements in

Due to the chemical structure of epoxy

and abrasion resistance to withstand heavy

technology, improved mixtures have been

flooring, it is extremely durable as well as

volumes of foot and trolley-wheeled traffic.

created with faster drying times so business

scratch resistant. Unlike using a latex based

Resin floor finishes are not only visually stun-

can resume with less down time.

paint, individuals using a solids resin-based

ning but also low maintenance and hygienic with excellent durability. Epoxy floors for high traffic applications usu-

Much like commercial spaces, industrial spaces need a floorcovering that is very durable, easy to clean, and long-lasting.

solids epoxy product do not need to repaint their floors every few years. In fact, one coat of solids-based epoxy floor-

ally comprise a two component, low odour,

Epoxy floors would be appropriate in spaces

ing can last a lifetime. Epoxy flooring paint

low VOC 100% solids epoxy floor coatings

like warehouses, machine shops, auto-body

will bond with cement molecules in any floor

that provide heavy duty protection, and

garages, parking garages, and animal hold-

to provide results that are long lasting, mak-

they can be used for new or old uncoated or

ing facilities.

ing it especially good to use in areas where

previously coated industrial concrete floors

The floor in these environments takes some

there is heavy foot traffic or heavy machinery.

exposed to heavy foot and rubber-tyred

serious abuse from heavy machinery, heavy

Acknowledgement & thanks are given to the fol-

vehicle traffic.

vehicles, and constant foot traffic. Epoxy floors

lowing for information used in the compilation of

can, without a doubt, handle all of that.

this article: www.naturalstone.com; www.sizes.

This type of coating is also suitable for use in areas of intermittent chemical spills, splashes and power washings, and it has excellent

While concrete is seen as virtually indestructible, it is not impervious to certain types of

com; www.porcelainenamel.com; and numerous previous contributors to FLOORS in Africa.

F LO O R S S e p t O c t 2 0 1 1

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

DURABILITY

F LO O R S S e p t O c t 2 0 1 1

At the right price

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

Whether you are carpeting a small office or a busy office block where there is likely to be heavy traffic, flooring options should be considered based on durability as well as cost.

hen it comes to making that carpet choice, a decision usually depends

on how long it will last, how much it will cost, and the volume of traffic most likely to move across it. Therefore, when carpeting hallways, passages or meeting rooms – longterm wearability is key. With an excellent carpet purchase you should be able to tick the following positively: 1. Density The density of a carpet refers to the amount of yarn used in the top cloth of the carpet and the closeness/tightness of the tufts. For high-traffic areas, the denser the construction of the carpet, the better. 2. Twist The twist of the tufts in the top cloth of the carpet describes the winding of the yarn around itself. A tighter twist will ensure enhanced durability and a longer lifespan of your carpet. 3. Pile Construction Pile construction refers to the top cloth of a carpet which can either be cut or looped. A shorter carpet pile height combined with a tight construction will ensure the best and longest durability. 4. Underfelt Choosing a good-quality underfelt will help the carpet resist matting and crushing and makes a difference in the comfort and insulation. A quality underfelt will prolong the lifespan of a customer’s carpet under normal use. The density and thickness of underfelt, combined with the fibre contents, should be investigated before a final decision is made. Always refer to the specifications of underfelt. For example, density per square metre, fire and wear rating, etc. A professional Nouwens Platinum Partner or Nouwens Appointed dealer will provide useful consultation and access to this type of information!

Nouwens Contracta Spec Great value from Nouwens

not only adds warmth to the room but

While Nouwens’ flagship wool ranges offer

makes the cleaning process easier.

the ultimate in durability, budget and

The Nouwens Contracta Spec range comes

application may call for a more comparative

in 7 different colour variants.

synthetic solution with the same renowned

Nouwens makes carpet care a breeze

craftsmanship and quality.

It is very easy to keep a Nouwens Contracta

The Nouwens Contracta Spec range intro-

Spec looking brand-new for a long time –

duces a totally new innovative culture in

providing it is not neglected. Regular clean-

synthetic fibre carpets, offering affordability

ing of carpets and dealing with extreme

with the best possible finished product. So

marks and spots quickly will extend the

if it’s robust commercial use you are looking

carpet life considerably.

for, the Nouwens Contracta Spec offers an

Advise customers to vacuum carpets thor-

original wrap-spun, Antron 6.6 nylon base,

oughly and more frequently in well-used

which makes the carpet both cost effective

areas to prevent soil from settling into the

and unbelievably hardwearing, therefore

pile. Make sure that their vacuum cleaner

more than adequately suiting those needs.

is well maintained, and that the bag is

It has an SABS use class of 5 and a fire rating

changed regularly.

of 3. This, together with Contracta’s stylish

Assist customers with information about

plush appearance, has made it an all-round

removing spills and marks immediately.

favourite. The only change over the years

Prompt action will prevent the spillage from

has been the way in which the colour

penetrating the fibre and becoming fixed.

effects have moved with the times.

Refer to the Nouwens guide for spot clean-

Choosing the right colour of carpet for

ing and the spot removal chart. Customers

those high-traffic areas will also determine

can also maintain heavy-traffic routes with

the amount of time needed for cleaning

Nouwens carpet cleaning powder from time

and maintenance. As a carpet covers a large

to time. (Capture and Duo Powder may also

area of living space, choosing the right

be used.).

colour is an important element to consider.

Nouwens Platinum Partners & Nouwens

A carpet will form the foundation for the

Appointed Dealers:

rest of the room’s décor, and can either

A complete and updated list of Nouwens

blend in with the environment or be a

Platinum Partners and Nouwens Appointed

vibrant focal point. These days, although

Dealers appears by region on the Nouwens

carpets are available in countless designs,

website.

colours and patterns, for an area that will

For more information: 011 796 5180 /

experience high traffic it is better to advise

031 502 5730 / 021 447 2856 /

a customer to go with a darker colour which

058 622 1101

F LO O R S S e p t O c t 2 0 1 1

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

LUXURY

Vinyl Planks for high-traffic areas

Products are key when it comes to creating an interior space. At FloorworX, they start by listening to what you want, learning about the image you wish to project and understanding how your facility is used, before they make recommendations for the best possible solutions to meet your goals.

id you know that there are over 750 Spar stores throughout South Africa?

The Spar aim is to make everyoneâ&#x20AC;&#x2122;s shopping experience as pleasant and enjoyable as possible. They endeavour to provide a friendly, caring service that cannot be matched. This includes, as with Spar Brand products, the attention to quality of both product and service, which is the hallmark of Spar. Naturally, Spar chose the best possible high-traffic floorcovering without compromising the design and aesthetics of their supermarket when they opened their new store in Robertson, Cape Town. FloorworX recommended FloorworX Legacy Woodplank. Legacy Woodplank is the collection of Luxury Vinyl Planks for use in both commercial and residential environments that provides the optimum balance between realistic attractive design, exceptional performance over many years and excellent value for money. The makeup of the Legacy Woodplank allows the use of high-quality photographic

SPAR new store in Robertson, Cape Town (FloorworX Legacy Woodplank).

films that faithfully replicate and enhance the unique designs found in nature while at the same time conserving those valuable

Recommended Usage

resources for future generations.

Specification of Legacy floor

All the photographic films used are fully tested against strong UV light over long periods of time which means that the floor design will retain its colour and clarity over many years. Which designs can be used for commercial

Class 33 Commercial areas with heavy traffic (e.g. Retail outlets, Boutiques, Openplan offices, Care homes, Healthcare establishments, Schools & Colleges)

2,5mm total thickness 0,55mm wear layer (No bevel)

given environment, whether residential or commercial, and have made selection very flexible. The full Legacy Woodplank range can be used in either residential or commercial environments. It is only the construction of the material (the total thickness and the thickness of the wear layer) that will differ as shown below.

F LO O R S S e p t O c t 2 0 1 1

Class 33 Class 42 Class 42

or residential environments? FloorworX has not limited the designerâ&#x20AC;&#x2122;s choice for any

European Class EN685

Commercial areas intensively used Class 34

with very heavy traffic (Department stores, Retail outlets, heavily used Multipurpose halls and Airports) Light Industrial areas with heavy traffic Production halls & Storage rooms

2,5mm total thickness 0,7mm wear layer (With bevel)

Class 34 Class 43 Class 43

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

The physical structure of the PVC in the wear layer is very tight and this provides a smooth surface that is inherently resistant to dirt, stains and abrasion. To provide even greater protection against abrasion, a reinforced protective coating of Aluminium Oxide (ALOR) has been added. Aluminium Oxide Protective Coatings are environmentally friendly and exceed the highest European Environmental Standard E-1. It is also interesting to note that aluminium oxide is used both as a dental abrasive and as the coating on emery boards. A PVC backing is used to reduce the weight of the material and provide greater flexibility. By having a similar material on the top and bottom of the flooring a sandwich effect is created, providing stable dimensional performance throughout the material. This is especially important when the material is exposed to extremes of temperature and it is this â&#x20AC;&#x2DC;sandwichâ&#x20AC;&#x2122; effect

Legacy Woodplank is quiet to walk on but at the same time its indentation resistance removes the anxiety of ladies in high heels shopping in the new Spar supermarket . . .

that prevents expansion, contraction and curling of the material. The structure of the Legacy Woodplank flooring provides a very tight surface which makes the floor resistant to damage caused by spillage of water and other fluids. This tightly sealed surface also prevents the buildup of dirt and bacteria. Legacy can therefore be used in environments where hygiene is of paramount importance and where a quick wipe of a cloth is all that is needed to recover the situation. In addition, Legacy Woodplank is quiet to walk on but at the same time its indentation resistance removes the anxiety of ladies in high heels shopping in the new Spar supermarket. When exposed to flame the flooring material will self-extinguish. The structure of the Legacy Woodplank flooring provides a surface that is easy to clean and requires minimal routine maintenance. Unlike many natural flooring products there will be no need to repair cracked or splintered planks. The lifetime maintenance cost savings of such a floor are considerable and Legacy Woodplank is also quick and easy to install. For more information: 0860 346 679 or www.floorworx.co.za

F LO O R S S e p t O c t 2 0 1 1

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

QUARTZITE IN PORCELAIN

Stylish and environmentally friendly Just arrived from Italy, Tiletoria is currently marketing a new range of rectified, porcelain tiles that emulate the rich beauty of natural quartzite stone, with the

Pietra Dâ&#x20AC;&#x2122;Alpe and Serena ranges that are part of the new Mont Blanc Collection from Ceramica Magica.

hese high-quality porcelain tiles have a PEI rating of V, which makes them ideal

for high-traffic areas where a hardwearing tile is imperative, added to which they are frost-, chemical-, stain- and slip-resistant. With the slight accent on a natural green colour, not only are these tiles aesthetically appealing they will also find instant favour

These high-quality porcelain tiles have a PEI rating of V, which makes them ideal for high-traffic areas

because they are 50% manufactured from recycled material, which makes them very environmentally friendly. These tiles are available at Tiletoria in two sizes, 45x45cm and 60x60cm, which means that the architect, interior designer or home owner is offered freedom to personalise creativity for residential and commercial applications, or for public areas.

No two tiles are alike, which means that every textured surface reveals a subtle difference in shade, No two tiles are alike, which means that every textured surface reveals a subtle difference in shade, creating refined variations in tone; the exquisite final effect is the distressed look typical of natural stone floors. For further information: 021 511 3125 / 031 459 0049 / 011 462 4640 / www.tiletoria.co.za

F LO O R S S e p t O c t 2 0 1 1

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

NEW TECHNOLOGY

Protection and beauty Advanced Technology (AT) represents the latest generation of Loba products marketed in South Africa by Zimbo’s Trading that, with revolutionary technologies, innovative raw materials and/or improved application properties, are unique in the industry.

Hybrid technology.

department is the new waterborne, one-

developers combined two different drying

component finish Hybrid AT for colour depth

mechanisms in a single finish – conventional

and vibrancy on tropical woods.

physical drying and oxidative drying, which

ne of the latest impressive products to emerge from Loba’s development

A shining example for the industry, even in

For this revolutionary technology the Loba

involves a reaction with oxygen.

environmental terms, the new, low-emission,

In this way, water and oil are bonded on

waterborne, one-component finish Hybrid AT

a molecular level. The result: a finish with a

represents the first true alternative to solvent-

significantly higher, exceptional scratch and

application properties; perfect flow and level-

based finishes.

chemical resistance.

ling; no side-bonding when installed firm or

Hybrid AT gives dark, colour-intensive

This is how the innovative Hybrid AT waterborne finish combines naturalness with

no primer is required when used with tropical

vibrancy comparable to that of solvent-based

extraordinary beauty and exceptional durabil-

wood species.

finishes. In addition this waterborne polyure-

ity, exceeding even the highest requirements

thane finish even offers first-class technical

of wear class C (ÖNORM standard C 2354.

properties, thanks to the innovative Loba

Hybrid AT is also easy to use, with good

WOOD VENEER

For further information: 021 511 4693 / 011 466 3568 / info@zimbostrading.co.za / www.zimbostrading.co.za The veneer technique means that you get the same level of comfort and unique features of solid wood but use 25 times less timber. Also all the wood used originates

Unique, Natural, Green

from sustainable forests.

Par-Ky genuine wood veneer flooring offers the best of both worlds

suppliers have to subscribe, and their FSC

for your project – the warmth and feel of real wood and the advan-

oxide is used in the wear layer also means

tages of a laminate composite.

certification. The fact that no Aluminium

a fuel source. ecause the top layer is real wood you

Choosing Par-Ky is also choosing a healthy

see and feel genuine timber. The high

living environment. The collection complies

density fibre (HDF) core means the boards

with the strictest norms regarding volatile

are ultra strong and have greater impact

organic substance emissions. This means no

and moisture resistance than solid timber.

toxins are released into your home or working space.

eight layer “Dia-Pro” surface coating system,

The sealed Par-Ky boards are available in

provides a floor which is suitable for use in

satin lacquered and a brushed “open grain”

light commercial applications such as shops

matt finish which enhances the wood struc-

and offices, leisure applications such as hotel

ture even further. Par-Ky is easy to clean and

bedrooms and elegant housing projects.

maintain and will never require re-sanding.

By choosing a Par-Ky product you also

The Par-Ky range is distributed in south-

take care of the environment. While the

ern Africa by Traviata Flooring Systems in

product is manufactured from natural

Johannesburg.

resources, it is done without harming the environment.

F LO O R S S e p t O c t 2 0 1 1

This is guaranteed by the manufacturers “Pure-Wood” charter to which all their

that the product is completely recyclable as

This, combined with the extremely hard

firm flexible; and no white lines. Furthermore

woods a classic amber look and attractive

For more information: 082 595 2061 or www.traviata.co.za

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

EXPERIENCED

High traffic

Tile Africa Contracts is a full-circle partner with experience and expertise in supplying tiles for major projects requiring floor solutions that can cope with high footfalls per square metre. From concept to completion, the team ensures design continuity and project success throughout the country.

ur national footprint affords our clients the assurance that tiles and

bathroom ware are available in all nine provinces. We offer good advice and personalised service combined with quality products that come with supplier guarantees,” says Craig Irvine, national manager for Tile Africa Contracts. High-traffic areas require tiles with a PEI (Porcelain Enamel Institute) rating of four to five to successfully handle heavy footfall and frequent traffic. These areas include public buildings such as shops, hospitals, garages, restaurants and industrial kitchens. “We evaluate all aspects of the project, from measurements, technical requirements, movement joints and damp proofing to the more decorative skills of planning tile designs for focal areas. Our team is confident in supplying a variety of high-traffic areas, from major shopping centres and restaurants around the country to numerous hotels and airports,” says Irvine. Tile Africa provided tiles for the terminals, waiting areas, bathrooms, VIP lounge and line shops within the East London airport. A key contact person is involved in each project to provide on-site technical advice and an after-sales service, and architectural and design consultants offer their expertise from start to finish. Materials are sourced locally and overseas

Orion Hotel: High-traffic areas require tiles with a PEI rating of four to five

and Tile Africa Contracts researches all the desired specifications methodically to find the most suitable products or comparable alternatives. Its methods of installation and the materials supplied are in line with local and international standards. The team at Tile Africa Contracts invites you to share your latest project highlights and work on the blog located on the website. For more information: 011 979 0327 / www.tileafricacontracts.co.za

F LO O R S S e p t O c t 2 0 1 1

Fe a t u r e Fo c u s : H i g h Tr a f f i c A r e a s

EASY CLEANING Travellers to busy international airports know the arrivals terminals can

Busy areas

t would be equally unsettling for passengers to arrive in a filthy, smelly terminal

be a nightmare as thousands of tourists make their way through the

with scuff marks and food stains on the

passageways with their mountains of luggage. The last thing they need

floor. This is why Numatic International

after a long-haul flight is to be bothered by heavy-cleaning equipment

spotless cleaning that won’t disrupt crowds

that will aggravate them, leaving them in need of another vacation.

has technology designed for effortless and in high-traffic areas. “With Numatic’s new generation designs, high-traffic areas are quickly transformed to glowing passages as polishing time is reduced without affecting the power needed to achieve that flawless finish. Passengers feel more relaxed when they arrive at an airport with polished floors and the fresh aroma of cleanliness,” says Dewald Botha, general manager for Numatic South Africa, one of the country’s leading cleaning equipment suppliers. Numatic’s floor machines, such as its Twintec AutoScrubbers, are ergonomically designed to cater for the operator’s needs. “Users normally work with machines for long periods, so Numatic’s equipment has been designed with those people in mind. They promote ease-of-use and comfort and the construction of each machine ensures it can be agile enough to access those hardto-reach areas,” adds Botha. Polyscrub brushes are included with all models to ensure high performance, while machines contain built-in battery chargers to operate safely without the limitations of a cord, which also promotes safe operation of the equipment in those large, high-traffic areas such as airports and shopping centres. Other safety features include an auto-stop feature as soon as the operator rises from the seat, an orange warning light and an audioreverse signal to alert people close by. “Shopping centre owners and airport management companies that use cleaning equipment built with innovative technologies and architecture know the benefits for them and their clients. They achieve a spotless environment quickly, while safely manoeuvring through crowds in high traffic areas without obstructing them,” concludes Botha. For more information: 0861 NUMATIC (686 284) / www.numatic.co.za

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W h a t ’s h a p p e n i n g

ARTIFICIAL GRASS

Belgotex Floorcoverings is committed to creating new opportunities for sales people and floorcovering installers, by presenting a programme of wideranging training workshops aimed at upgrading their professional skills and motivation. Established in 2000 (and originally known as the Carpet Pro Academy), the Belgotex Floorcoverings Academy has provided invaluable skills upliftment to hundreds of carpet professionals countrywide. This is the fourth in a series of articles by the Belgotex Floorcoverings Academy that are designed to assist those in the retail carpet trade to adopt better selling and installation techniques.

BELGO

Guide to installation in rolls of 100m; as well as a 2-part adhesive for landscaping installations. For bonded installations a 2-part adhesive or Smoothedge Outdoor Adhesive can be used. For indoor installations an Acrylic Emulsion adhesive can be used. (Adhesives to be used as per the adhesive manufacturers’ recommendations.)

Bonded Installations Where Duraturf is installed on a cement surface, the surface must be dry, dust-free, non-porous and even with a 1% drop for drainage. The adhesive must in general be applied with a 3mm notched trowel to ensure good adhesion. Where thinner product is installed such as DIY a 2mm notched trowel must be used, and care must be taken to avoid overapplication that can result in adhesive penetration of the material.

Landscaping Installation The installation of Duraturf landscaping consists of six steps: Step 1: Preparing the subsoil Step 2: Joining the synthetic grass

The technical side of Duraturf

ix of the ranges are constructed out of durable, tufted polyethylene fibre/yarn

and two out of polypropylene fibre/yarn.

gardens, for terraces, roof-terraces, balconies,

Step 3: Checking the seam

indoor applications, around swimming pools,

Step 4: Gluing the synthetic grass

trade shows. These ranges are mostly installed

Step 5: Pressing the seam

fully bonded.

Step 6: Applying the sand infill

Duraturf Infill Systems The infill products are mostly used for the

Step 1: Subsoil preparation for landscaping

Certain fibres were chosen to suit certain

larger projects like gardens, recreational

The area of installation must be prepared by

applications and so provide the best possible

(municipality) areas, roundabouts, along

removing 10cm of the soil before condens-

products. Duraturf is manufactured in a range

roads, playgrounds for children. The Duraturf

ing the surface and filling with crusher (the

of different pile heights and textures to cre-

products can be filled with sand and rubber.

crusher grade must be between a grade 2

ate a natural appearance, and is suitable for

However, for the sand infill you cannot use

multiple applications. The fibres and backing

just any sand, because sharp sand may dam-

are of the highest quality to ensure excellent

age the fibres, leading to a reduced lifespan

compacting with a vibrator plate to enable

performance, stability and colourfastness.

of the product. We therefore recommend

good compaction, but the subsoil must not

round and dried (silica) sand (0.3 –1.0mm)

be saturated with water. This compaction

for different types of applications: Non-infill;

(80% round) with a sub-base layer of Crusher

process must be repeated a few times to

and infill systems.

(grades 2-5).

ensure that the subsoil is solid.

Duraturf has developed two product lines

Duraturf Non-infill systems These products are typically used in smaller

In addition to the synthetic grass, Belgotex Floorcoverings also supplies seaming tape

and 5). The subsoil should be well wetted before

Once the subsoil has been prepared, weed killer must be applied to the subsoil to

Belgotex Floorcoverings • Tel: 033 897 7500 • Cell: 082 561 6072 • E-mail: allan.dewit@carpet.co.za • Website: www.belgotexfloorcoverings.co.za 84

F LO O R S S e p t O c t 2 0 1 1

W h a t ’s h a p p e n i n g

BELGO

prevent weeds from growing through

Steps 3 & 4: Checking the seam and gluing

the subsoil.

the synthetic grass

before you start sand filling (if it is required)

Wait for 100% curing of the adhesive

Fold the synthetic grass so that the stalks are

to ensure proper bonding between the

removed and prepared can now be filled

on top. Bring both pieces of synthetic grass

installation tape and top cloth.

with crusher.

together and check if both sides are close

The area where the 10cm soil has been

Cut the outline of the synthetic grass sur-

to each other over the length of the rolls to

face in the form you want before applying

ing hard surface such as concrete, stone or

ensure proper seaming. (This may need trim-

sand filling, because it is not practical to do

asphalt, compaction is not necessary.

ming in places.)

this after the grass has been filled.

If Duraturf is being installed on an exist-

The grass can now be prepared by rolling it out and allowing it to lie for some time to relax. This period of time will depend on the temperature.

Installation can only take place in dry weather. The sides of the synthetic grass roll which have to be glued must be folded back so the seam tape can be applied easily, and this

Step 6: Applying the sand in-fill Note: this is only applicable for In-fill Products. Both the synthetic grass and the sand must

Step 2: Seaming Duraturf

must be applied in such a way that the seam

be dry before filling commences. Moisture

If the required Duraturf surface is bigger

between the two rolls is in the middle of the

causes the sand to coagulate, making it dif-

than the standard roll width or length,

seaming tape.

ficult to apply between the grass fibres; this

two or more strips will need to be glued

Spread the adhesive in the middle of the

will result in an uneven sand filling.

together. The seaming tape and adhesive

seaming tape (about 15 cm wide) with

can be supplied by Belgotex. You will need

the adhesive comb – but not thicker than

mechanically) in different layers on the sur-

a sharp carpet knife to cut the material, and

approximately 3mm.

face of the synthetic grass. The use of a fertil-

an adhesive comb (or similar) for applying the adhesive.

Spread the sand with your hand (or

iser spreader works very well. Step 5: Pressing the seam

Now you can stand back and admire a job

Fold the synthetic grass at the sides, so

Start at the end of the synthetic grass rolls

the back of the synthetic grass lies on top

and carefully fold back the rolls one by one,

and then cut off the black edge (about

so the sides are lying roughly in the middle

and individual training sessions for the instal-

2mm from the first row of synthetic grass

of the applied adhesive. Take care not to

lation of Duraturf.

fibres over the full length of the roll).

catch the fibres in between the two panels

Overlap the next roll about 3-5cm where the material has to be seamed. Check if the

being seamed. At the same time, carefully press the syn-

well done! Belgotex Floorcoverings presents group

The information in this article has been extracted from the Belgotex Floorcoverings Technical Sales manual produced by Belgotex

overlap at the ends of the roll is about the

thetic grass into the adhesive to ensure

Floorcoverings. If any further information

same as in the middle, cut both rolls at the

good contact between the back of the grass

is required for the installation of Duraturf

same time with your carpet knife, which

and the adhesive. When the entire surface

please contact Belgotex Floorcoverings on the

will give you an even, exact seam. Note: A

is glued, you can walk a few times on the

details provided below.

straight rule will help you to cut an exact

seams to compress them a little more. If

straight seam. Using a loop-pile cutter and

any adhesive comes into contact with the

cutting the material from the back will

synthetic grass fibres, remove it before it has

make it even easier.

hardened.

Belgotex Floorcoverings • Tel: 011 345 2944 • Cell: 082 561 6072 • Fax: 011 345 2988 • E-mail: allan.dewit@carpet.co.za • Website: www.belgotexfloorcoverings.co.za

Belgotex Floorcoverings • Tel: 033 897 7500 • Cell: 082 561 6072 • E-mail: allan.dewit@carpet.co.za • Website: www.belgotexfloorcoverings.co.za F LO O R S S e p t O c t 2 0 1 1

Specialist transport EXCELLENT TRACK RECORD

EFFICIENT AND TIME

for the flooring industry -CONSCIOUS

CUSTOMER SATISFACTION DRIVEN

TRANSPORT

W h a t ’s h a p p e n i n g

ETHICS

Secure the company’s future

With over four decades of serving the soft flooring market in Southern Africa with considerable success – which includes having pioneered access flooring in this country – Peter Bates

NIEMEYER 103 not out!

Flooring has an unsurpassed reputation for quality and customer service. The secret of the company’s success is that it has been based on fair trading and the development of its loyal staff, not the least of which includes the adoption of PETER – the acronym that encapsulates the values the company adheres to in all its endeavours – Professionalism; Empowerment; Transparency; Ethics; and Reliability. The fourth of these values is detailed here. So often corruption and sharp business practices dominate the national Press, but companies and organisations that trade by these means invariably fail or lose the respect of the market. Ethics in business can be defined as being the rules and principles that any company should adopt, consisting of the social responsibility that a business should have towards the community; the company’s responsibility towards its shareholders; inter-company dealings and negotiations; stakeholder protection, and the company’s fundamental business practices, which incorporate its attitudes towards the well-being and development of its staff. Business ethics creates a huge impact with consumers – it creates brand loyalty towards customers, as well as a benchmark for the company to maintain a quality scale in their product, and these values will ensure success for the company in the long run. By adopting business ethics a company can achieve a competitive advantage, because suppliers, customers and end-users know that all their dealings with the company, including the products and services it provides, are based on goodwill, fair trading and the highest possible standards being maintained. The Ethics Institute of South Africa lists the following as being the cornerstones of ethics in business: building an ethically responsible society; operating according to the highest ethical standards; creating an ethical work environment; and encouraging responsible business conduct in your organisation, its sector of the economy, and Africa as a whole. Anyone that has had dealings with Peter Bates Flooring over the past forty years will know that these are the tenets the company has always followed, and are the main reasons for continuing a trusted relationship with them.

A FIRST

straight line, hard and inflexible, created by man. What attracts me is the free and sensual curve — the curve that I find in the mountains of my country, in the sinuous course of its rivers, in the body of the beloved woman.” Oscar Niemeyer. The Niemeyer cultural centre in Avilés, Spain, was designed by the Brazilian master architect, Oscar Niemeyer, who is now 103 years old. He originally created sketches of the project to celebrate a cultural competition in 2006, and he now considers it his most important built work in Europe. The building, which opened in March 2011, has an auditorium, viewing tower and three-storey dome-shaped museum. (www.viewpictures.co.uk.) The Center was created to attract talent, knowledge and creativity, and is an open door to culture in all its shapes, forms, traditions and styles. Music, theatre, cinema, expositions, conferences and outdoor and educational news will be the main focus of a multidisciplinary cultural programme of which the common denominator is excellence. An auditorium for 1 000 spectators spills onto

Facilities Management Show

a public plaza, which also contains a viewing tower and three-storey dome-shaped museum. A spiral staircase inside the museum leads to a mezzanine where light and sound installations will be on show.

The growing demand for better and smarter

becoming increasingly sophisticated and

facilities management in South Africa has led

Oscar Ribeiro de Almeida Niemeyer Soares

specialised and only those that are able to

to the launch of the Facilities Show Africa, a

Filho (born December 15, 1907) is a Brazilian

consistently deliver quality service will stay

showcase for innovative products, technolo-

architect specialising in international modern

ahead of the curve. “The show will offer

gies and services offered by industry-leading

architecture. He is a pioneer in exploring the for-

opportunities for professionals to keep up

exhibitors.

mal possibilities of reinforced concrete solely for

to date and also empower them to make the

their aesthetic impact.

Organised by Montgomery Africa, The

best decisions for their organisations, people,

His buildings are often characterised by being

Facilities Show Africa 2011 takes place from

and their bottom line,” says Montgomery

6 to 8 September 2011 at the Gallagher

spacious and exposed, mixing volumes and empty

Africa’s director of sales and marketing, Ross

Convention Centre in Johannesburg and

space to create unconventional patterns and often

Cullingworth.

propped up by piers.

will run alongside IFSEC South Africa and

Companies interested in exhibiting at The

Both lauded and criticised for being a “sculptor of

OSH Expo Africa which focus on the security

Facilities Show Africa 2011 should contact

and occupational safety and health sectors

monuments”, he has been praised for being a great

Ross Cullingworth on

respectively.

rossc@montgomeryafrica.co.za or

artist and one of the greatest architects of his gen-

Most of the registered visitors to these

011 835 1565. Anyone wishing to book space

eration by his supporters. Amongst his works are public buildings designed

events have major purchasing power within

or know more about this inaugural event

their organisations and all of them will have

for the city of Brasília, and the United Nations

should visit the website:

free access to all three shows.

www.facilitiesshowafrica.com.

Headquarters in New York City.

The Facilities Management market is

“It is not the right angle that attracts me, nor the

F LO O R S S e p t O c t 2 0 1 1

For further information: www.niemeyercenter.org or www.niemeyer.org.br.

W h a t ’s h a p p e n i n g

NEW RANGE

No compromise LVT flooring

Polyflor SA has announced the release of the Expona Superplank series to the South African market – an exquisite selection of luxury vinyl tiles that offer the warmth, look and feel of genuine wooden floors, in a natural style and with creative design. End-users will welcome the low noise and easy care that this high quality and environmentally responsible floor provides “Superplank combines the easy maintenance, longevity and durability of luxury vinyl tiles with the natural beauty and texture of wood”, says Denver Coleman, chairman and managing director of Polyflor SA. Sold and professionally installed by accredited installers, each flexible PVC plank measures 1 219 mm in length, with widths (which vary depending on colour choice) of 152mm to 203mm, is 2,5mm thick with a 0,55mm wear layer, providing an elegant finish in a choice of fourteen different colours. With a Polyurethane coating for ease of maintenance, soft underfoot sound and 14 stunning colours to excite any designer and a 0,55mm wear layer, “Superplank is suitable for use in institutional, commercial and public buildings,” Coleman says. Superplank offers a wide range of applications and will look beautiful in any setting. It is ideal for use in the home, including living rooms, entrance halls, children’s rooms and areas that must withstand spills and water, such as in kitchens, bathrooms, and conservatories. Its strength, easy maintenance and ability to absorb sound makes it suitable for heavy commercial use in corridors, shops and showrooms, department stores, classrooms, lecture theatres, multi-purpose halls, open-plan offices and other areas with heavy-traffic areas that have to

TAI CHI

endure high foot traffic.

Presentation FLOORS in Africa recently attended an

can perhaps best be thought of as a moving form of yoga and meditation combined. The Chinese characters for Tai Chi Chuan can be translated as ‘Supreme Ultimate Force’.

unusual yet amazing media presentation by

The notion of ‘supreme-ultimate’ is often

Numatic based on the art of Tai Chi, a martial

associated with the Chinese concept of yin-

art format that encompasses relaxation and

yang, the notion that one can see a dynamic

meditation to provide the solution to the

duality (male/female, active/passive, dark/

daily pressures of life.

light, forceful/yielding, etc.) in all things.

Numatic has introduced a way to bring

‘Force’ (or, more literally, ‘fist’) can be thought

balance into cleaning by maintaining power

of here as the means or way of achieving this

and reducing energy consumption. Through

yin-yang, or supreme-ultimate discipline.

the efforts of the Tai Chi demonstration team

Anything that takes the stress out of clean-

that was present, they described how the

ing is to be welcomed, and Numatic is to be

movements of Tai Chi can be related to and

congratulated on providing zest and feeling

incorporated into cleaning programmes.

to what others may normally consider to be

Tai Chi, as it is practised in the West today,

a mundane task.

Numatic Tai Chi launch F LO O R S S e p t O c t 2 0 1 1

W h a t ’s h a p p e n i n g

CERSAIE 2011

We will be there!

Cersaie, the annual international ceramic tile and bathroom furnishings exhibition in Bologna which takes place on 20-22 September, has been booked solid for four months before the opening date, and FLOORS in Africa will be there! In fact, Media in Africa will be well represented, with Marlene E van Rooyen, editor of sister magazine WALLS & ROOFS in Africa and Roxanne Mancini, the Business Unit Manager for FLOORS in Africa looking to bring you the latest design trends and innovative products and solutions in the floor tiling industry. Promoted by Confindustria Ceramica in cooperation with BolognaFiere and organized by Edi.Cer. SpA and Promos, this year’s show will feature over 1 000 exhibitors from 34 different countries and 176 000 square metres of exhibition space. Highlights include a brand-new sustainability initiative, a star-studded panel of guest speakers and a student-run design competition to choose next year’s official Cersaie poster. Also, Cersaie will begin the Cersaie for Sustainability project to reduce its carbon footprint through waste reduction, energy optimisation, water and paper consumption, and sustainable transportation. Complementing the show’s green initiatives, Cersaie will welcome a series of lecturers during the conference programme Building, Dwelling, Thinking where acclaimed architects and designers will discuss architectural solutions and design-forward philosophies. Look out for the next issue of FLOORS in Africa when we will be bringing you all the news, views and innovations from this leading industry showpiece.

Roxanne Mancini & Marlene E van Rooyen

F LO O R S S e p t O c t 2 0 1 1

W h a t ’s h a p p e n i n g

CMA SEMINARS By expert

to date is five storeys.” Dr Elliott comments that prestressed hollowcore slabs combine the benefits of very rapid construction and high-quality materials with

tecture, the seminars are being hosted and

the advantages of production-line economy

organised by the CMA in collaboration with

and quality assurance, particularly when used

the Concrete Society. They will be staged

as prestressed concrete floor slabs.

on: October 17 at the Eskom Centre in th

“The seminars aim to provide the widest

World-renowned precast concrete expert Dr

Johannesburg; October 19th at the Nelson

possible appreciation of the proper use of

Kim S Elliott will be presenting three full-day

Mandela Metropolitan University in Port

precast concrete for innovative and modern

seminars for the Concrete Manufacturers

Elizabeth; and October 21st at the Newlands

buildings,” he says.

Association (CMA) on precast hollow-core

Sun Hotel in Cape Town.

flooring and load-bearing structures. The sem-

CMA director Hamish Laing says the use of

Dr Elliott is a self-employed consultant to the precast industry in UK and Malaysia.

inars will earn attendees one CPD point and

precast concrete multi-storey framed build-

A BTech, PhD, MICE, CEng, he was senior

will be jointly presented by local gravity-wall

ings is taking hold in South Africa. “It is widely

lecturer in the School of Civil Engineering

and precast-concrete expert Simon Knutton.

regarded as an economic, structurally sound

at Nottingham University, UK, and has also

Aimed at professional design engineers,

and architecturally versatile form of construc-

worked for Trent Concrete Structures Ltd,

architects and graduate students in civil

tion for buildings up to 40 storeys, although

one of the UK’s leading precast concrete

engineering, building technology and archi-

the maximum height reached in South Africa

manufacturers. Since 1987, Dr Elliott has been researching the behaviour of precast concrete structures, and has published more than 120 papers and four text books. He has chaired the European research project COST C1 on semi-rigid connection in precast structures and has lectured on this subject over 40 times in 16 countries, including Malaysia, Singapore, Brazil, South Africa, Austria, Barbados, Portugal, Spain, Scandinavia, and six times in Australia. He has lectured at over 30 UK universities. Simon Knutton is a professional engineer and consultant (Pr.Eng B.Eng (Hons)). He has over a quarter-century of experience in the industry and has been a consulting engineer since the early 1980s. Before he founded Knutton Consulting in 1983 he was involved in heavy earthmoving. Apart from involvement in a wide range of projects in South Africa, Knutton’s experience is also utilised in the international arena through assignments in Dubai as well as other Middle Eastern states. The attendance fee is R900 per delegate. A discount of R100 applies to Concrete Society members and any delegate having to travel further than a 150km radius qualifies for a

Precast concrete expert Dr Kim S Elliott

R200 abatement. To register for one of the seminars email admin@concretesociety.co.za.

F LO O R S S e p t O c t 2 0 1 1

W h a t ’s h a p p e n i n g

EXHIBITION

Supporting the green effort Once again Van Dyck attended The Green Building Conference and Exhibition this year which was held in Sandton, the event where different companies come together to showcase their products and services and to let people know how each is contributing to greener buildings and sustainability in South Africa. This presented Van Dyck with an ideal opportunity to officially launch its new branding and corporate image, and the new green and contemporary logo displayed on the Van Dyck stand tied in perfectly with the very purpose of this event. In addition, the floor was furnished with a customised design of Oxygen carpet tiles, a range that is manufactured from more than 85% post-consumer recycled material. Van Dyck also went a step further by introducing the world’s first-ever QR Code carpet tile. QR is short for quick response – which means the code can be read quickly by a cellphone. It is a 2D barcode that can store and digitally present much more data including URL links to websites. The QR-coded carpet tiles displayed by Van Dyck enabled a direct link to Van Dyck’s brand-new website, a tool that was used by many of the exhibition visitors. The topics presented and discussed at the conference were very interesting and at the end of a very exciting first day everyone was invited to a Cocktail Evening that Van Dyck was honoured to sponsor. Van Dyck remains one of the most active carpet companies in South Africa and the world when it comes to being environmentally friendly. Through their green initiatives they make it possible to contribute to a healthier and more sustainable environment. Van Dyck said that this Conference and Exhibition was a successful event for the company and the warm embrace by everyone of the new branding was appreciated. Van Dyck looks forward to being one of the sponsors of this successful

The world’s first QR Code in a recyclable carpet tile

F LO O R S S e p t O c t 2 0 1 1

event again next year.

W h a t ’s h a p p e n i n g

EVENTS TO DIARISE: 2011 - LOCAL 6-8 SEPTEMBER:

Facilities Show Africa

Gallagher Convention Center, JHB

www.facilitiesshowafrica.com

2011- INTERNATIONAL 12 -14 SEPTEMBER: Domotex Middle East

Dubai International Convention &

Exhibition Centre, Middle East, Dubai

20 -24 SEPTEMBER: CERSAIE, Bologna, Italy

www.cersaie.it/en/index.php

21 – 24 SEPTEMBER: MARMOMACC, Verona, Italy

www.marmomacc.it

2012 - INTERNATIONAL 11 – 14 JANUARY:

Heimtextil

Messe Frankfurt, Germany

www. heimtextil.messefrankfurt.com

14 -17 JANUARY:

Domotex Hanover

Hannover, Germany

www.domotex.de/home

24-26 JANUARY:

Surfaces

Las Vegas, Nevada

www.surfaces.com

7 -10 FEBRUARY:

Cevisama

Valencia, Spain

www.ceramicindustry.com

13 – 14 FEBRUARY: Qualicer, Castellon, Spain

www.qualicer.org

MARCH: March Expo Revestir, Sao Paolo, Brazil

www.exporevestir.com.br

8 –11 MAY: Africa Infrastructure Expo

Johannesburg Expo Centre

9 -12 MAY: Piedra Stone Fair

Spain, Madrid

www.eventseye.com

MARCH: March Domotex Asia/CHINAFLOOR

Shanghai New International Expo Centre

www.domotexasiachinafloor.com

F LO O R S S e p t O c t 2 0 1 1

W h a t ’s h a p p e n i n g

Guy Donckers, Owner of SIDEC NV of Belgium, the largest supplier of stone flooring worldwide, Jeremy Stewart owner of Seamless Flooring Systems Africa and Quartz Carpet and Mr Yves Lapere from the Economic & Commercial Attaché of Flanders Investment & Trade, Belgium. Consolidating the close trade ties between SA and Belgium.

SINCLAIR The man who may save the world

the world for the better. In 2005 he was named RISD/Target Emerging Designer of

Cameron Sinclair is an international

the Year and in 2006 received the TED Prize.

authority in his field. In 1999 he co-found-

In 2008 he was selected as a Young Global

ed Architecture for Humanity, a charitable

Leader by the World Economic Forum.

organisation that seeks architectural and

On 23 September 2011Cameron Sinclair

design solutions to humanitarian crises

will speak at a conference entitled

and offers design services to communi-

“Architecture for Humanity” to be held in

ties in need. The organisation has grown

the Architecture Gallery at Cersaie and

rapidly and now includes 40 000 profes-

introduced and moderated by Franco la

sionals and 72 chapters in 14 countries.

Cecla. The aim of the event is to discuss

Projects have included rebuilding after

In 2004, Fortune Magazine named archi-

architectural solutions to provide shelter in

the 2010 earthquakes in Haiti and Chile,

tect Cameron Sinclair one of the Aspen

the wake of disasters such as earthquakes,

Hurricane Katrina and the 2004 South

Seven, seven people who are changing

floods and migrations and to commence

Asia tsunami.

Do you need… A new brochure? Copywriting? A full service is available from design to final print from Jacquerie. We also undertake research and copywriting for press releases, articles or sales leaflets. Whatever your needs, contact us for full details and rates. Dave Soons, Jacquerie Marketing cc Tel: 012 807 7012; e-mail: dsoons@mweb.co.za Fax to e-mail: 086 601 7842 94

rebuilding work.

F LO O R S S e p t O c t 2 0 1 1

Hic! A woman is sitting on the veranda with her husband and she says, “I love you.” He asks, “Is that you or the wine talking?” She replies, “It’s me….talking to the wine.”

W h a t ’s h a p p e n i n g

OBITUARY

Ray Anderson – Interface Ray Anderson, the founder and chairman of Interface, has died at the age of 77. “Interface and the

Ray Anderson

world have

lost a great man today,” said Dan Hendrix, President and Chief Executive Officer of Interface, announcing that Ray C Anderson lost a 20-month battle with cancer on 8th August. Surrounded by his family, Ray died at his home in Atlanta. “Ray was and continues to be our company’s heart and soul. His iconic spirit and pioneering vision are not only his legacy, but our future. We will honour Ray by keeping his vision alive and the company on course,” Dan continued. Ray’s story is now legend: the 1994 “spear in the chest” epiphany he experienced when he first read Paul Hawken’s The Ecology of Commerce, seeking inspiration for a speech to an Interface task force on the company’s environmental vision. Seventeen years and a sea change later, Ray estimated that Interface is more than halfway towards the vision of “Mission Zero,” the journey no one would have imagined for the company, or for the petroleum-intensive industry of carpet manufacturing, which has been forever changed by his vision. Ray chronicled the Interface journey in two books, Mid-Course Correction (1998) and Confessions of a Radical Industrialist (2009). The latter was recently released in paperback as Business Lessons from a Radical Industrialist. An honours graduate of Georgia Institute of Technology’s school of industrial and systems engineering in 1956, Ray remained an ardent supporter of the school, which recently awarded him with an honorary doctorate of philosophy. Together, he and Interface funded the creation of the AndersonInterface Chair in Natural Systems at Georgia Tech, where Associate Professor Valerie Thomas conducts research in sustainability. Anderson founded Interface in 1973 to produce the first free-lay carpet tiles in America. Interface would revolutionise the commercial floorcovering business, but it is for that legendary environmental epiphany in 1994 that Ray will best be remembered.

NEW APPOINTMENTS

Nouwens

Richard Nuss has been appointed as Marketing Manager for Nouwens Carpets. He has a science degree, and several years experience in marketing with Unilever and in the paint industry. “The Nouwens brand is going through a modernisation process, and this is the most exciting period for a marketer to come on board,” he says. “It is critical to let the market know what the Nouwens offering consists of, but more importantly in the commercial market to explain the benefits of our offering as well as the full understanding of their needs.” “The environmental issue is not going to just disappear; we need to be conscious of our decisions but also, make those decisions with the correct information at hand,” he says. Hecele Prins, joined the Cape Town Nouwens team as Account Manager: Commercial, having gained considerable experience in the flooring industry working with Cardinal Flooring since 2004. Nickey Cloete joined the Nouwens team in Johannesburg as Account Manager: Commercial. Nickey started in the flooring industry in 1996 with M Schwartz Carpets, Pretoria as an architectural and interior design consultant, and later moved to Ultra Flooring where she gained vast experience in the commercial contracting side of the industry. Prior to this, she worked at National Carpets and Platinum FloorworX. Janice Steyn joins the KwaZulu-Natal team on 1 September and will head up the KwaZulu-Natal branch, in addition to driving the commercial opportunities for Nouwens in that region. She brings a wealth of experience having handled the architectural specification side of the KwaZulu-Natal ICI Dulux business.

BARBIE

Architect Barbie, the latest in Mattel’s line of fashion dolls, has a new home that features bamboo flooring. Architect Barbie is an attempt to get girls interested in a field that is dominated by men. The American Institute of Architects held an Architect Barbie Dream House Design Competition. Designed by architects Ting Li and Maja Paklar, Architect Barbie’s 453m² home on the Pacific Ocean uses several sustainable products, including bamboo. The house also features low-flow toilets and operable shading devices to limit solar heat. FloorDaily.net

Reliable

0861 PETER(73837) www.peterbates.co.za

F LO O R S S e p t O c t 2 0 1 1

W h a t ’s h a p p e n i n g

FLOORING questions & answers

What is the difference between vinyl and linoleum flooring? People frequently confuse vinyl and linoleum flooring, thinking that they are essentially the same thing. They do have some similar properties – in both cases they offer soft, durable flooring that is quiet and easy to clean and maintain, as well as being available in a variety of colours and styles. The key difference between them is that vinyl is completely made of a synthetic, petroleum-based material. It is composed of a sandwich of layers, starting with a vinyl (or felt) backing and is usually overlaid with a top layer of urethane which helps to resist scuff-marks, scratches and stains, as well as repelling dirt and moisture. Vinyl is also popular because it can replicate the look of other types of hard surfaces, such as tile and wood, but at the same time remains easy to clean and maintain, provides cushioning underfoot and, most of all, is affordable. Linoleum, on the other hand, is completely natural, which makes it a popular choice for the environmentalist. It is derived from linseed oil which is extracted from flax seeds and then dried out and ground into a fine powder, called ‘linoleum cement’. This is then mixed with fine plant material, such as ground cork, wood flour and pine resins, and then combined with a jute fibre backing.

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TRADE SHOWS Do décor trade shows help in selling flooring products? This question is answered by Jeremy Stewart, owner of Quartz Carpet SA.* The common misconception is that flooring companies book stands within these décor shows and sell vast amounts of their particular brand of flooring from them. Another of these shows, namely Decorex Johannesburg 2011, has just been completed and the most common question our representatives have been asked this week is “How many square metres of flooring did you sell?” The answer to that question is unquantifiable as we don’t really know! Most of us use these shows as brand awareness and marketing exercises. Visitors to these shows arrive with clear and open minds; many come especially to see new, fresh, exciting or innovative ideas or applications. The vast array of competition and choices is often overwhelming and

How can I obtain a bleached hardwood floor? Can I do it myself? Don’t attempt to do it yourself – even most professionals avoid bleaching hardwood floors because the process may weaken the wood. However, many flooring companies offer prefinished hardwoods in bleached, pickled and other speciality finishes. Get some advice on where to obtain bleached hardwood from the Southern African Wood & Laminate Flooring Association (SAWLFA) – 011 455 2822.

sometimes this can leave the visitor with more questions than answers as each company punts why they are better than the next. Immediate sales from the shows may only account for a few thousand square metres although there may be triple that amount of business that emanates from that show over the next few months and years. I believe it is the responsibility of floor suppliers to use

How should I tackle spillages such as wine on my carpet tiles? For any spills and little accidents, prompt treatment is the most successful course of action. Scrape up any solids as soon as possible and any excess liquid can be soaked up by using absorbent material and pressing firmly. Sponge clean if required or tiles can be lifted and rinsed under a tap. If a detergent solution is used, ensure that all traces are removed.

the décor show platform to educate and introduce products to the décor marketplace, so that our prospective customers get the opportunity to evaluate the options, draw their own comparisons and then make wise and informative decisions. Maybe we will see you at the next trade décor

Does a rubber floor qualify as being a green floor? It depends on what you call a rubber floor: With a natural rubber floor, the milky white liquid from the rubber tree is used to make it which is a sustainable resource and therefore this flooring qualifies as green. A synthetic rubber floor does not qualify as a green floor but is more durable and resistant than natural rubber flooring. Recycled rubber floors are available as full floorcoverings as well as loose carpets for entrances, and also qualify as green products.

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show… *The views expressed in this article are not necessarily the views or opinions of FLOORS in Africa. Jeremy Stewart Flooring specialist and owner of Quartz Carpet, SA.