617283_Fork_Lift

Page 1

learning manual


Fork Lift Truck A forklift truck is a powered industrial truck used to lift and transport materials. The modern forklift was developed in the 1920s. The forklift has since become an indispensable piece of equipment in manufacturing and warehousing operations. The material to be lifted is placed on a wooden platform called pallet. The fork pair of the forklift is inserted under this pallet and a hydraulic or electric power lifts the load, which then is driven to the desired location in the warehouse and then placed carefully. Let us create a forklift truck driven by electric power.


Materials List: Total number of components: 185 NO

PARTS NAMES

NO

PARTS NAMES

1

PEG/AXLE REMOVER

01

18

XL DR. AXLE

02

2

3-HOLE ROD

11

19

LONG FRAME

03

3

5-HOLE ROD

03

20

M PULLEY

02

4

90 DEGREE CONVERTER-LEFT

01

21

O RING M

02

5

90 DEGREE CONVERTER-RIGHT

02

22

PEG

50

6

AXLE

02

23

RACING TIRE

02

7

BASE GRID

01

24

ROD

08

8

BATTERY

01

25

ROD CONNECTOR

02

9

BATTERY HOLDER, AA, 2 batteries

01

26

S CHAIN GEAR

02

10

BATTERY snap

01

27

S DR. AXLE

03

11

BENDED ROD

04

28

S GEAR

01

12

CABLE TIE , 6"

10

29

SHORT FRAME

03

13

DPDT

01

30

SQUARE FRAME

04

14

DRIVE CHAIN

54

31

WIRES, 1 mtr

01

15

GEAR MOTOR 150

01

32

WORM GEAR II

01

16

GEAR MOTOR TO SHAFT

01

33

M DR. AXLE

02

17

L DR. AXLE

PCS

(two 1.5V or one 9V)

ADAPTOR

02

PCS

TOTAL :

185


Parts of materials: 5

4 3

2

1

x01

x03

x11

x01

6

8

7

9

x01

x02

x02

10

x01

x01 x01

11

12

13

15

14

x10

x04

x54 x01

x01


Parts of materials:

19

x02

x02

x01

x02

x03

23

22

21

20

18

17

16

25

24

x02

x08

x02

x50

26

x02

x02

29 27

x03

30

28

31

32

33

x01

x01 x03

x04

x01

x02


Assembly Manual: Steps of construction

Stage: 1


Stage: 2


Stage: 3


Stage: 4


Stage: 5


Stage: 5.1


Stage: 6


Stage: 6.1


Stage: 7


Stage: 7.1


Stage: 8


Stage: 9


Stage: 10


Stage: 11


Stage: 12


Stage: 12.1


Stage: 13


Stage: 13.1


Stage: 14


Stage: 15


Stage: 16


Stage: 17


Stage: 18


Stage: 19

How to operate: Toggle the switch up or down to lift or lower the pallet. The rear wheels have steering mechanism that can steer the forklift in the direction required.


Lesson to be learnt: Chain Drive: Chain drive is a way of transmitting mechanical power from one place to another. It is often used to transfer power to the wheels of a vehicle from the shaft attached to engine. Chain drives can be easily spotted in bicycles and motorcycles.

Worm wheel Drive: A worm drive is a gear arrangement in which a worm (which is a gear in the form of a screw) meshes with a worm gear (which is similar in appearance to a spur gear, and is also called a worm wheel). The major advantage of using a worm wheel drive is that, it is a one-way drive, which means, spinning the worm gear can rotate the spur gear but vice-versa is not possible. The worm wheel drive ensures that the heavy load lifted by the forks do not fall down suddenly, even when power is switched off, thus increasing the safety factor.


Gear Motor: Steering mechanism:

Centre of turning circle


An educational product by

Mexus Education Pvt. Ltd. Regd. Office No. 135 / 2 / A, Muktanand Marg CHALA, Vapi 396 191 (Gujarat) Mumbai Office 612, Midas, Sahar Plaza Complex M V Road, J.B. Nagar, Andheri (East) Mumbai-400 059

For Customer Care Contact: 0922 322 4044 Email: help@iken.in

For sales enquiry: sales@iken.in


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