Pneumatic Actuators by Mento-AS

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Double Acting (air to air) and Single Acting (spring return), 90° operation, pneumatic actuators.

General Applications For remote control of any quarter turn application, for example Ball, Butterfly or Rotary Plug Valves, Dampers etc.

Features • Compact rack and pinion design utilising the whole piston area to develop output torque. • Pistons with integral rack drive reducing the number of dynamic seals, minimising air leakage. • Double pistons nullify sideloads on the pinion shaft, minimising bearing wear. • Springs epoxy painted and colour coded for additional corrosion protection and ease of identification. • Hard anodised aluminium body, with external ESPC finish, protects against corrosive environments including saliferous atmospheres. • Alternative finish: electroless nickel plating. • Female output drive enabling direct mounting in certain applications, thereby eliminating special connections and guaranteeing correct alignment. • Bottom entry pinion shaft. • Anti-friction piston pads ensuring no metal to metal contact, providing a smooth operation. Ideal for modulating or on/off control applications. • Adjustable travel stops in both directions on certain models (see pages 2 and 3). • Grease lubricated for life.

Accessories

Technical Data

An extensive range of standard accessories is available for direct mounting to Keystone actuators.

Max. supply pressure

: 10 bar g

Rated supply pressure

: 8.3 bar g

- Solenoid Valves - weatherproof, explosionproof or intrinsically safe. - Limit Switchboxes - weatherproof, explosionproof or intelligent. - Positioners - pneumatic, electropneumatic or intelligent. - Declutchable manual override gearbox. - High Visibility Indicator. - Proximity sensing - weatherproof intrinsically safe, or intelligent.

Output torque @ 5.5 bar g Double Acting models : up to 2054 Nm Spring Return models : up to 1414 Nm Temperature range

: -30° to +90°C* with standard components.

* For higher temperature applications other materials available on request

Tyco reserves the right to change the contents without notice

HDLDS-0006-EN-0211

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Figure 79 U/E range

Double Acting and Spring Return Pneumatic Actuators incorporating mounting flange configurations to Keystone or ISO 5211 Standards.

79U - Keystone Standard 79E - ISO 5211 Standard Travel Stops: Open and closed adjustable travel stops are fitted on models 065, 066, 090, 091, 180, 181

Typical view showing models 002-036

6 1

1. Position indicator/dust cover 2. Precision extruded body, hard anodised for maximum environmental protection. 3. Engineered polymer bearings give maximum efficiency and eliminate galvanic corrosion. 4. Piston seals. 5. Air supply to close (port B). 6. Air supply to open (port A) 7. Anti-friction piston pads. 8. Stainless steel fasteners. 9. Retaining cone.* 10. Retaining bolt.* 11. Springs.* 12. End cap. *Spring Return models only

7 10 11

Typical view showing models 002-036 (Representation only, spring colours may differ) Materials of Construction Part

Material

British Standard

Equivalent Standard

Body

Extruded aluminium hard anodised & ESPC* (or ENP†) Die cast aluminium LM6 or LM24 anodised & ESPC* (or ENP†) Glass filled nylon 66 Die cast aluminium LM6 or LM24 anodised Glass filled nylon 66 Carbon steel (sealbond - N coated) Spring steel Die cast aluminium LM6 Devlon - V or equivalent Stainless steel A2/70 Carbon Steel (Zinc Plated) Nitrile Stainless steel A2/70

BS1474 (6000 series)

DIN 3.3206.51

BS1490

DIN 1725 - 230 or 226

BS1490

DIN 1725 - 230 or 226

BS970 080M40 BS5216 HS3 BS1490

C40 DIN 17223 Pti DIN 1725

BS970 Part 3 - 304/305

DIN 267 Part 3

BS970 Part 3 - 304/305

DIN 267 Part 3

Endcaps

Piston

Pinion

(002/003) (Other models) (002 only) (Other models)

Spring Cone Bearings Travel Stops Bellhof Nut O-Rings Fasteners * Electro Static Powder Coating † Electroless Nickel Plating (when this finish is specified)

Tyco reserves the right to change the contents without notice

page 2

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Figure 79 D range

Double Acting and Spring Return Pneumatic Actuators incorporating mounting flange configurations to DIN and NAMUR standards.

2 8

79D - DIN and NAMUR Standards

Travel Stops: Open and closed adjustable travel stops are fitted, for precise travel limitation. (Except size 002)

1. Position indicator/dust cover 2. Precision extruded body, hard anodised for maximum environmental protection. 3. Engineered polymer bearings give maximum efficiency and eliminate galvanic corrosion 4. Piston seals. 5. Travel stop bolt - open. 6. Travel stop bolt - close. 7. Anti-friction piston pads. 8. Stainless steel fasteners. 9. Retaining cone.* 10. Retaining bolt.* 11. Spring.* 12. End cap.

Typical view showing models 003-180 (Model 002 is without travel stops)

1 8

*Spring Return models only

7 5 11

Typical view showing models 003-180 (Model 002 is without travel stops)

Materials of Construction Part

Material

British Standard

Equivalent Standard

Body

BS1474 (6000 series)

DIN 3.3206.51

BS1490

DIN 1725 - 230 or 226

BS1490

DIN 1725 - 230 or 226

BS970 080M40 BS5216 HS3 BS1490

C40 DIN 17223 Pti DIN 1725

BS970 Part 3 - 304/305

DIN 267 Part 3

BS970 Part 3 - 304/305

DIN 267 Part 3

Endcaps

Piston

Pinion

(002/003) (Other models) (002 only) (Other models)

Spring Cone Bearings Travel Stops Bellhof Nut O-Rings Fasteners * Electro Static Powder Coating † Electroless Nickel Plating (when this finish is specified)

Tyco reserves the right to change the contents without notice

page 3

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Line drawings fig. 79U/E - models 002 to 036

Notes 1. A comprehensive range of double D and square adaptors are available. 2. Actuators can be mounted to valves in line or transversely. 3. Abbreviations - SB - small bore / LB large bore. 4. Mounting codes CAG/CAH/XAB are only available on this model with the use of a 19 mm thick mounting plate. 5. F07 mounting is only available on this model with the use of a 12mm thick mounting plate. 6. Mounting dimension at base of model 180 is 190mm. (See end view detail below). 7. F12 mounting is only available on this model with the use of a 19mm thick mounting plate. 8. Drive details obtained using appropriate adaptors. 9. Maximum distance of the travel stop should extend when setting the travel range of the actuator. 10.Fig. 79D actuators are supplied with a selection of accessory adaptations which may or may not require fitting.

'B'

'A'

Line drawings fig. 79D - models 002 to 180 Note: Fig 79D - Model 002 does not have travel stops

Travel Stop Bolting - ‘F’ close

open

End View Model 180

'B'

'A'

See Note (10)

øH

Max. See Note (9)

Line drawings fig. 79U/E - models 065, 090 and 180 Travel Stop Bolting - M16/M20 (model 180)

Note: Dim ‘X’ for Models 065 to 091= 35mm Model 180 = 40mm

open

'B'

Dim ‘X’

'A'

See Note (9)

Tyco reserves the right to change the contents without notice

page 4

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Actuator dimensions Fig. 79U (with Keystone standard mounting) Bottom Shaft Hole Type

Keyway

(see table on page 8) 79U-002

117

79U-003 79U-006 79U-012 79U-024 79U-036 79U-065 79U-066 79U-090 79U-091 79U-180 79U-181

140 167 181 233 273 325 325 409 409 481 481

81 103 127 150 175 217 217 217 217 268 268

90 112 136 159 184 226 226 226 226 277 277

80 93 112 136 152 203 203 203 203 250 250

54 57 82 84 88 114 114 114 114 130 130

Keystone Mounting

Mass

Compatibility Code

Kg.

(see table on page 10)

9.5 Dia. x 6.4 A/F(8) 14.3 Dia. x 9.5 A/F(8) 20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 28.6 Dia. x 31.7 28.6 Dia. x 31.7 28.6 Dia. x 31.7 SB 35.0 Dia. x 38.5 LB 41.3 Dia. x 46.0 SB 47.6 Dia. x 52.3 LB 47.6 Dia. x 52.3 SB 57.2 Dia. x 61.9 LB

XAD

4.8 6.4 6.4 6.4 6.4 6.4 8.0 9.5 12.7 12.7 12.7

1.2

XAD/BAD 1.6 BAD 3.2 BAD 5.4 BAD/CAE 10.0 BAD/CAE 13.0 CAE/XAA/CAF 19.0 CAG 19.0 CAH 29.0 XAG/DAJ/CAG 29.0 XAG/DAJ/CAG(4) 45.0 DAK/CAH(4)/XAB(4) 45.0 See notes on previous page

Actuator dimensions Fig. 79E (with ISO 5211 mounting) Bottom Shaft Hole Type 79E-002 79E-003 79E-006 79E-012 79E-024 79E-036 79E-065 79E-090 79E-180

117 140 167 181 233 273 325 409 481

81 81 103 127 150 175 217 217 268

90 90 112 136 159 184 226 226 277

80 80 93 112 136 152 203 203 250

54 54 57 82 84 88 114 114 130

Mounting

16 x 11 A/F 20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 25.0 Dia. x 18 A/F 30.0 Dia. x 22 A/F 35.0 Dia. x 38.5 50.0 Dia. x 54.0 50.0 Dia. x 54.0

Mass

Keyway

Flange Type

Kg.

4.8 6.4 6.4 10.0 14.0 14.0

F05 F05/ F07 F05/F07 F07 F07/F12 F07(5) /F12 F12 F12/F16 F12(7) /F16(6)

1.2 1.6 3.2 5.4 10.0 13.0 19.0 29.0 45.0

See notes on previous page

Actuator dimensions Fig. 79D (with DIN 3337 mounting) Type 79D-002 79D-003 79D-006 79D-012 79D-024 79D-036 79D-065 79D-090 79D-180

G(9)

H(10)

J(10)

117 146 173 188 242 277 325 409 481

81 81 103 127 150 175 217 217 268

90 90 112 136 159 184 226 226 277

80 80 93 112 136 152 203 203 250

54 54 57 82 84 88 114 114 130

M6 M8 M8 M12 M12 M16 M16 M20

14 18 20 23 23 35 35 40

35 35 55 70 70 85 85 100 130

3 3 3 3 3 3 3 4 5

Bottom Shaft Hole

Mounting

Flange Type

14 14 17 22 22 27 27 36 46

Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@

45° 45° 45° 45° 45° 45° 45° 45° 45°

Tyco reserves the right to change the contents without notice

Mass Kg.

F05 1.2 F05 1.6 F07 3.2 F10 5.4 F10 10.0 F12 13.0 F12 19.0 F14 29.0 F16 45.0 See notes on previous page

page 5

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Line drawings fig. 79U/E - models 002S to 036S

Notes 1. A comprehensive range of double D and square adaptors is available. 2. Actuators can be mounted to valves in line or transversely. 3. Abbreviations - SB - small bore / LB large bore. 4. Mounting codes CAG/CAH/XAB are only available on this model with the use of a 19 mm thick mounting plate. 5. F07 mounting is only available on this model with the use of a 12mm thick mounting plate. 6. Mounting dimension at base of model 180 is 190mm.(See end view detail below). 7. F12 mounting is only available on this model with the use of a 19mm thick mounting plate. 8. Drive details obtained using appropriate adaptors. 9. Maximum distance of the travel stop should extend when setting the travel range of the actuator. 10.Fig. 79D actuators are supplied with a selection of accessory adaptations which may or may not require fitting.

'B'

'A'

Line drawings fig. 79D - models 002S to 180S Note: Fig 79D - Model 002 does not have travel stops

Travel Stop Bolting - ‘F’ close

open

End View Model 180

'B'

'A' øH

See Note: (10)

See Note (9)

Line drawings fig. 79U/E - models 065S, 090S and 180S Note: Dim ‘X’ for Models 065 to 091= 35mm Model 180 = 40mm

Travel Stop Bolting M16/M20 close

'B'

G Dim. ‘X’ See Note (9)

open

'A'

Tyco reserves the right to change the contents without notice

page 6

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Actuator dimensions fig. 79U (with Keystone standard mounting) Bottom Shaft Hole Type

Keyway

(see table on page 8) 79U-002S

186

79U-003S 79U-006S 79U-012S 79U-024S 79U-036S 79U-065S 79U-066S 79U-090S 79U-091S 79U-180S 79U-181S

216 257 282 351 422 500 500 584 584 694 694

81 103 127 150 175 217 217 217 217 268 268

90 112 136 159 184 226 226 226 226 277 277

80 93 112 136 152 203 203 203 203 250 250

54 57 82 84 88 114 114 114 114 130 130

Keystone Mounting

Mass

Compatibility Code

Kg.

(see table on page 10)

XAD

4.8 6.4 6.4 6.4 6.4 6.4 8.0 9.5 12.7 12.7 12.7

XAD/BAD BAD BAD BAD/CAE BAD/CAE CAE/XAA/CAF CAG CAH XAG/DAJ/CAG XAG/DAJ/CAG(4) DAK/CAH(4)/XAB(4)

Keyway

Flange Type

1.6

2.0 4.0 7.5 14.7 19.5 34.0 34.0 45.0 45.0 72.0 72.0 See notes on previous page

Actuator dimensions fig. 79E (with ISO 5211 mounting) Bottom Shaft Hole Type 79E-002S 79E-003S 79E-006S 79E-012S 79E-024S 79E-036S 79E-065S 79E-090S 79E-180S

186 216 257 282 351 422 500 584 694

81 81 103 127 150 175 217 217 268

90 90 112 136 159 184 226 226 277

80 80 93 112 136 152 203 203 250

54 54 57 82 84 88 114 114 130

Mounting

16 x 11 A/F 20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 25.0 Dia. x 18 A/F 30.0 Dia. x 22 A/F 35.0 Dia. x 38.5 50.0 Dia. x 54.0 50.0 Dia. x 54.0

4.8 6.4 6.4 10.0 14.0 14.0

Mass Kg.

F05 1.6 F05/F07 2.0 F05/F07 4.0 F07 7.5 F07/F12 14.7 F07(5) /F12 19.5 F12 34.0 F12/F16 45.0 F12(7) /F16(6) 72.0 See notes on previous page

Actuator dimensions Fig. 79D range Type 79D-002S 79D-003S 79D-006S 79D-012S 79D-024S 79D-036S 79D-065S 79D-090S 79D-180S

G(9)

H(10)

J(10)

186 216 263 289 360 427 500 584 694

81 81 103 127 150 175 217 217 268

90 90 112 136 159 184 226 226 277

80 80 93 112 136 152 203 203 250

54 54 57 82 84 88 114 114 130

M6 M8 M8 M12 M12 M16 M16 M20

14 18 20 23 23 35 35 40

35 35 55 70 70 85 85 100 130

3 3 3 3 3 3 3 4 5

Bottom Shaft Hole

Mounting

Flange Type

14 14 17 22 22 27 27 36 46

Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@

45° 45° 45° 45° 45° 45° 45° 45° 45°

Tyco reserves the right to change the contents without notice

Mass Kg.

F05 1.6 F05 2.0 F07 4.0 F10 7.5 F10 14.7 F12 19.5 F12 34.0 F14 45.0 F16 72.0 See notes on previous page

page 7

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Actuator pinion top drive details Fig. 79U/E/D - all models - Double Acting or Spring Return Figure 79U (Keystone) Model 002 003 006 012 024 036 065/066 090/091 180/181

J 16 20.7 25.5 25.5 28.6 28.6 28.6 28.6 28.6

Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia.

x x x x x x x x x

Figure 79E (ISO 5211)

Keyway

11 A/F 21.8 27.0 27.0 31.7 31.7 31.7 31.7 31.7

4.8 6.4 6.4 6.4 6.4 6.4 6.4 6.4

J 16 20.7 25.5 25.5 28.6 28.6 28.6 28.6 28.6

K Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia.

x x x x x x x x x

11 A/F 21.8 27.0 27.0 31.7 31.7 31.7 31.7 31.7

Figure 79D

Keyway

M (see page 9)

4.8 6.4 6.4 6.4 6.4 6.4 6.4 6.4

16 Dia. x 11 A/F 16 Dia. x 11 A/F 17 Sq.@ 45° 22 Sq.@ 45° 22 Sq.@ 45° 27 Sq.@ 45° 28.6 Dia. x 31.7 x 6.4 Keyway 28.6 Dia. x 31.7 x 6.4 Keyway 28.6 Dia. x 31.7 x 6.4 Keyway

Note: A comprehensive range of adaptors is available, where required, to convert all pinion top drive details to the standard Keystone top mounted accessory drive of 16 x 11 A/F Actuator pinion bottom drive details Mounting Flanges

Mounting Flanges

Figure 79U (Keystone)

Figure 79E (ISO 5211)

Bottom Shaft Hole Model

Figure 79D

Bottom Shaft Hole Keyway

L 14 Sq.@ 45°

002

9.5 Dia. A/F x 6.4 A/F(8) 14.3 Dia. A/F x 9.5 A/F(8)

16 Dia. x 11 A/F

003 006 012 024 036 065 066 090 091 180 181

20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 28.6 Dia. x 31.7 28.6 Dia. x 31.7 28.6 Dia. x 31.7 SB 35.0 Dia. x 38.5 LB 41.3 Dia. x 46.0 SB 47.6 Dia. x 52.3 LB 47.6 Dia. x 52.3 SB 57.2 Dia. x 61.9 LB

4.8 6.4 6.4 6.4 6.4 6.4 8.0 9.5 12.7 12.7 12.7

20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 25.0 Dia. x 18 A/F 30.0 Dia. x 22 A/F 35.0 Dia. x 38.5

4.8 6.4 6.4 10.0

14 17 22 22 27 27

50.0 Dia. x 54.0

14.0

36 Sq.@ 45°

50.0 Dia. x 54.0

14.0

46 Sq.@ 45°

Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@

45° 45° 45° 45° 45° 45°

Note: A comprehensive range of adaptors for 79U/E is available to convert all pinion bottom drive details to suit all Keystone valve stems. Tyco reserves the right to change the contents without notice

page 8

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Notes 1. Solenoid mounting dual drilled to suit Keystone standard and Namur standard.

Actuator body drilling for solenoid mounting

Port Hole Drillings - Fig. 79U/E (all models)

50.8 24.0

(See note 1)

3. On Model 180 Drillings are aligned vertically (not horizontally, as shown) with Port A at top.

ISO 228/- G 1/4” BSP x 12 Dp. M5 x 8 Dp. Fixings

Port Hole Drillings - Fig. 79D (all models)

24.0

(See note 2)

‘B’

‘A’

32.0

Diagram note: air port hole ‘B’ - CLOSED air port hole ‘A’ - OPEN

‘A’

32.0

‘B’

2. Solenoid mounting drilled to suit Namur standard.

34.0

Diagram note: air port hole ‘B’ - CLOSED air port hole ‘A’ - OPEN

ISO 228/- G 1/4” BSP x 12 Dp. M5 x 8 Dp. Fixings

4. On sizes 002 and 003 an adaptor plate is supplied fitted as shown. This allows direct piping connections. Removal of this plate allows direct mounting of solenoid valve.

scale: 2:1

Adaptor Plate (see note 4)

B = BSPP Threads ISO 228 – G 1/4” BSP x 12 Dp. (Direct air connections) Adaptor plate

Actuator Body top drillings for accessory mounting

Fig. 79U/E/D (models 065, 090 ,180) M5 x 8 Dp. Fixings

M5 x 8 Dp. Fixings

80.0

93.5

130

Fixing Holes as above

Fig. 79U/E (models 003 to 036) (for model 002 see note 6) M5 x 8 Dp. Fixings K

41.1

Fig. 79D (models 002/003)

7. Dimensions M, K and J refer to Top Drive Details shown at top of page 8.

41.1

6. 79U/E/D Model 002 has NAMUR (VDI/VDE 3845) fixings only (80 x 30). An adaptor plate is available for conversion to Keystone Standard mounting details

Fig. 79D (models 006 to 036)

5. Top face dual drilled to suit Keystone and NAMUR (VDI/VDE 3845) Standard accessory mountings.

80.0 93.5

Tyco reserves the right to change the contents without notice

page 9

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Mounting flange dimension details

Notes

Keystone Mounting Compatibility Codes

PCD

XAD BAD CAE CAF CAG CAH XAA XAB DAJ DAK XAG

44.45 82.6 127.0 127.0 127.0 127.0 127.0 127.0 165.0 165.0 165.0

4 4 4 4 4 4 4 4 4 4 4

ISO Mounting Types F05 F07 F10 F12 F14 F16

PCD 50.0 70.0 102.0 125.0 140.0 165.0

Bolt Holes 4 x M6 x 10 Dp. 4 x M8 x 13 Dp. 4 x M10 x 15 Dp. 4 x M12 x 19 Dp. 4 x M16 x 25 Dp. 4 x M20 x 25 Dp.

Refer to dimension tables on pages 5/7 to identify the relevant mounting flange configuration.

Bolt Holes x x x x x x x x x x x

M6 M10 M12 M12 M12 M12 M12 M12 M20 M20 M20

x 10 Dp. x 13 Dp. x 16 Dp. x 16 Dp. x 19 Dp. x 19 Dp. x 16 Dp. x 19 Dp. x 25 Dp. x 25 Dp. x 25 Dp.

1. The compatability codes also refer to the bore and key of the pinion drive in order to accomodate Keystone valve shaft and topworks details

Notes

Bi-directional travel stops

7° Undertravel

0° Overtravel

5° Overtravel

Actuator Body

Camshaft

Actuator Body

Open adjustment bolt

Close adjustment bolt

1. Adjustable travel stops are fitted as standard to the following models: 79U/E - models 065 to 181 79D - models 003 to 180 2. Adjustable stops on the centre of the body provide the flexibility of accurate valve rotational positioning at the end of the ‘open’ and ‘close’ stroke. 3. The total travel of 100 degrees allows for end of travel adjustment of 5 degrees over / 7 degrees under at both open and close positions. 4. Travel stops must not be used for manual override purposes. 5. Travel stops on actuators with reverse action require special build and must be specified at time of ordering.

All views illustrated in the open position

Namur accessory adaptor details (Fig. 79D) See note 5 M6 x 12 Dp.

4.0

20.0

ø16.0

30.0

ø16.0

4.0

M6 x 12 Dp.

11.0 A/F

11.0 A/F Pneumatic Actuator Pneumatic Actuator

Not on model 002

Models 065/180 Tyco reserves the right to change the contents without notice

Models 002 to 036 page 10

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Notes 1. Operating times under no load, for air pressures of 5.5 barg (80psi). (Times based on actual measurements) 2. All times obtained using a standard direct mounted Keystone 791B, 5/2(DA) and 3/2(SA) solenoid valve with a CV of 0.97 and no exhaust restrictors, with 8.0mm diameter air connections and piping. 3. Total time is defined as time required from energising/de-energising Solenoid Valve to completion of 90째 stroke. 4. Times for Single Acting Actuators are for Fail Close.

Actuator operating times (seconds) Double Acting models Moving Time

Total Time

Actuator

Opening

Closing

Opening

Closing

002 003 006 012 024 036 065/066 090/091 180/181

0.050 0.050 0.075 0.120 0.220 0.300 0.550 0.700 1.600

0.050 0.050 0.080 0.130 0.250 0.350 0.600 0.900 1.700

0.060 0.060 0.080 0.160 0.420 0.550 1.100 1.500 2.800

0.060 0.060 0.090 0.200 0.450 0.600 1.200 1.700 2.850

Spring Return models Moving Time Actuator 002S 003S 006S 012S 024S 036S 065S/066S 090S/091S 180S/181S

5. Piston displacement is the total volume of pressurised air after the actuator has completed its stroke.

Closing

Opening

Closing

0.070 0.070 0.070 0.140 0.750 0.750 1.600 1.900 1.500

0.070 0.070 0.070 0.120 0.250 0.300 0.600 0.700 1.400

0.080 0.080 0.130 0.220 1.000 1.050 2.300 2.600 3.600

0.080 0.080 0.080 0.200 0.350 0.500 0.800 1.200 2.300

Actuator piston displacement (in litres) Actuator

Open

(Double Acting and Spring Return)

(Double Acting only)

0.137 0.187 0.346 0.629 1.290 1.945 3.523 4.779 9.690

0.097 0.123 0.234 0.455 0.912 1.363 2.635 3.347 6.700

002 003 006 012 024 036 065/066 090/091 180/181

For optimum performance on Ball Valves utilise 70/90 psi springs when a 80/100 psi air supply is specified.

Total Time

Opening

Standard spring colour codes Spring Rating

Models 002S to 180S

40 psi - 2.8 bar 50 psi - 3.5 bar 60 psi - 4.2 bar 70 psi - 4.8 bar 80 psi - 5.5 bar 90 psi - 6.2 bar 100 psi - 6.9 bar * Nested (double) springs

Light Blue (both ends) Light Blue (one end) White (both ends) Light Blue/Dark Blue* Light Blue/Dark Blue* (both ends) Light Blue/White* Light Blue/White* (both ends)

Tyco reserves the right to change the contents without notice

White (other end) White (other end) Light Blue/Dark Blue* (other end)

page 11

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Output torques for double acting actuators in lb. in., air supply in psi Type 002 003 006 012 024 036 065/066 090/091 180/181

100

120

122 156 298 580 1159 1732 3347 4252 8736

155 198 379 737 1472 2200 4252 5401 11097

188 240 459 893 1785 2668 5157 6550 13458

254 325 621 1207 2411 3604 6966 8848 18180

320 409 782 1520 3038 4540 8775 11146 22902

386 493 943 1834 3664 5476 10585 13444 27624

Output torques for double acting actuators in Nm., air supply in psi (bar) Type 002 003 006 012 024 036 065/066 090/091 180/181

100

120

(2.7)

(3.4)

(4.1)

(5.5)

(6.9)

(8.3)

14 18 34 66 131 196 378 480 987

18 22 43 83 166 249 480 610 1254

21 27 52 101 202 301 583 740 1521

29 37 70 136 272 407 787 1000 2054

36 46 88 172 343 513 992 1259 2588

44 56 107 207 414 619 1196 1519 3121

Output torques for double acting actuators in Nm., air supply in bar Type 002 003 006 012 024 036 065/066 090/091 180/181

15 19 37 72 143 214 414 526 1080

20 26 51 99 197 294 569 722 1484

26 33 63 123 246 368 710 902 1854

31 40 76 149 297 444 859 1091 2241

Tyco reserves the right to change the contents without notice

7 37 47 89 175 348 520 1006 1277 2626

8 42 54 103 200 400 598 1155 1467 3015

page 12

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Output torques for single acting actuators in Nm., air supply in bar Actuator Spring Mode 002S

2.7

Type(bar) start

2.7 3.4 4.1 4.8 5.5 6.2 6.9 003S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 006S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 012S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 024S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 036S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 065S/066S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 090S/091S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 180S/181S 2.7 3.4 4.1 4.8 5.5 6.2 6.9

3.4

4.1

4.8

5.5

6.2

6.9

end

start

end

start

end

start

end

start

end

start

end

11 9

7 5

15 13 11

11 8 6

18 17 15 13

15 12 10 7

22 20 19 17 16

18 16 13 11 8

26 24 23 21 19 18

22 20 17 14 12 9

14 12

9 6

19 17 14

14 11 7

23 21 19 17

19 15 12 9

28 26 24 22 20

23 20 17 14 10

33 31 29 27 25 22

28 25 22 18 15 12

26 22

17 11

35 31 27

27 20 14

44 40 36 32

36 29 23 17

53 49 45 41 37

45 38 32 26 19

62 58 54 50 46 42

54 47 41 35 28 22

49 41

33 21

67 58 50

51 39 26

84 76 67 59

69 56 44 31

102 94 85 77 68

86 74 61 49 36

120 111 103 94 86 77

104 92 79 67 54 42

101 85

67 42

137 120 104

103 78 53

172 156 139 123

138 113 88 64

207 191 175 158 142

173 149 124 99 74

243 226 210 194 178 161

209 184 159 134 110 85

151 127

103 66

204 180 156

156 119 83

257 233 209 184

209 172 136 99

310 286 262 237 213

261 225 189 152 116

363 339 314 290 266 242

314 278 242 205 169 132

190

292 245

194 122

394 347 300

296 225 153

497 450 403 356

398 327 255 184

599 552 505 458 411

501 429 357 286 214

701 654 607 560 513 466

603 531 460 388 317 245

241

117

371 311

246 156

501 441 382

376 285 194

631 571 511 452

506 415 324 233

761 701 641 581 522

636 545 454 363 272

890 831 771 711 6 51 592

766 675 584 493 402 311

496

240

763 640

506 320

1029 907 784

773 586 400

1296 1173 1051 928

1040 853 666 480

1563 1440 1317 1195 1072

1307 1120 933 746 559

1830 1707 1584 1461 1339 1216

1574 1387 1200 1013 826 639

start 30 28 26 25 23 21 20 38 36 34 31 29 27 25 72 67 63 59 55 51 47 138 129 121 112 103 95 86 278 262 246 229 213 197 180 416 392 367 343 319 294 270 803 756 709 662 615 568 521 1020 961 901 841 781 722 662 2097 1974 1851 1728 1606 1483 1360

8.3 end

26 23 21 18 16 13 10 33 30 26 23 20 17 13 63 57 50 44 38 31 25 122 109 97 84 72 59 47 244 219 195 170 145 120 95 367 331 294 258 222 185 149 705 634 562 490 419 347 276 896 805 714 623 532 441 350 1840 1653 1467 1280 1093 906 719

Tyco reserves the right to change the contents without notice

start 37 35 34 32 30 29 27 47 45 43 41 39 37 35 90 86 81 77 73 69 65 173 164 156 147 139 130 122 349 333 316 300 284 267 251 522 497 473 449 425 400 376 1008 961 914 867 820 773 725 1280 1220 1160 1101 1041 981 921 2630 2507 2385 2262 2139 2016 1894

Spring only end

33 31 28 26 23 20 18 43 39 36 33 29 26 23 81 75 68 62 56 49 43 157 145 132 120 107 95 82 315 290 265 241 216 191 166 473 437 400 364 327 291 254 910 838 766 695 623 552 480 1155 1064 973 882 792 701 610 2374 2187 2000 1813 1627 1440 1253

start 9 12 14 17 20 22 25 12 15 18 22 25 28 32 23 29 35 42 48 54 61 45 57 70 82 95 107 119 88 113 138 163 188 212 237 130 166 203 239 276 312 348 256 327 399 470 542 614 685 325 416 507 598 689 779 870 667 854 1041 1228 1414 1601 1788

end 5 7 9 10 12 14 15 7 9 11 13 15 18 20 14 18 22 27 31 35 39 29 37 46 54 63 72 80 55 71 87 103 120 136 152 81 106 130 154 178 203 227 158 205 252 299 346 393 440 200 260 320 379 439 499 559 411 534 656 779 902 1025 1147

page 13

Keystone Figure 79U/E/D Pneumatic Actuator models 002 to 180

Output torques for single acting actuators in lb. in., air supply in psi Actuator Spring Mode 002S

Type(psi) start

40 64 50 60 70 80 90 100 003S 40 81 50 60 70 80 90 100 006S 40 150 50 60 70 80 90 100 012S 40 277 50 60 70 80 90 100 024S 40 582 50 60 70 80 90 100 036S 40 872 50 60 70 80 90 100 065S/066S 40 1682 50 60 70 80 90 100 090S/091S 40 2136 50 60 70 80 90 100 180S/181S 40 4389 50 60 70 80 90 100

80 start

end

start

100

start

end

start

end

start

97 82

64 41

130 115 100

97 74 51

163 148 134 119

130 107 84 61

196 181 167 152 137

163 140 117 94 71

229 214 200 185 170 156

196 173 150 127 104 82

123 105

81 52

166 147 128

124 94 65

208 189 170 152

166 137 107 78

250 231 213 194 175

208 179 150 120 91

292 273 255 236 217 199

250 221 192 163 133 104

231 194

154 98

311 274 237

235 178 122

392 355 318 281

315 259 203 147

472 435 398 361 324

396 340 283 227 171

553 516 479 442 405 368

476 420 364 308 252 195

138

434 359

295 184

591 515 440

451 341 230

748 672 596 521

608 498 387 277

904 829 753 678 602

765 654 544 433 323

1061 985 910 834 759 683

921 811 701 590 480 369

282

895 751

595 376

1209 1064 920

908 689 470

1522 1378 1233 1089

1221 1002 783 563

1835 1691 1547 1403 1258

1534 1315 1096 877 657

2148 2004 1860 1716 1572 2138

1847 1628 1409 1190 970 1170

442

1340 1125

910 588

1808 1593 1379

1378 1056 734

2276 2061 1847 1632

1846 1524 1201 879

2744 2529 2315 2100 1885

2314 1992 1669 1347 1025

3212 2997 2783 2568 2353 2138

2782 2460 2137 1815 1493 1170

813

2586 2170

1717 1084

3491 3075 2658

2622 1988 1355

4395 3979 3563 3146

3526 2893 2259 1626

5300 4884 4467 4051 4617

4431 3797 3164 2530 2409

6205 5788 5372 4956 5766 5237

5336 4702 4068 3435 3558 2753

1032

3285 2756

2181 1376

4434 3905 3376

3330 2525 1721

5583 5054 4525 3997

4479 3674 2870 2065

6732 6203 5674 5145 4617

5628 4823 4019 3214 2409

7881 7352 6823 6294 5766 5237

6777 5972 5168 4363 3558 2753

2122

6750 5664

4482 2829

9111 8025 6938

6843 11472 5190 10385 3537 9299 8213

9204 7551 5897 4244

Tyco reserves the right to change the contents without notice

end

13833 11565 16193 13926 12746 9911 15107 12272 11660 8258 14021 10619 10573 6605 12934 8966 9487 4952 11848 7312 10762 5659

page 14

start 262 247 233 218 203 189 174 334 316 297 278 260 241 222 634 597 560 523 486 449 412 1218 1142 1067 991 915 840 764 2461 2317 2173 2029 1885 2606 2391 3680 3465 3251 3036 2821 2606 2391 7109 6693 6277 5860 6915 6386 5857 9030 8501 7972 7443 6915 6386 5857 18554 17468 16381 15295 14209 13122 12036

120 end

229 206 183 160 138 115 92 292 263 234 205 176 146 117 557 501 445 388 332 276 220 1078 968 857 747 636 526 415 2161 1941 1722 1503 1284 1638 1316 3250 2928 2605 2283 1961 1638 1316 6240 5607 4973 4339 4707 3902 3098 7926 7121 6317 5512 4707 3902 3098 16286 14633 12980 11326 9673 8020 6367

start 328 313 299 284 269 255 240 419 400 381 363 344 325 307 795 758 721 684 647 610 573 1531 1456 1380 1304 1229 1153 1078 3087 2943 2799 2655 2511 3542 3327 4616 4401 4187 3972 3757 3542 3327 8918 8502 8086 7669 9213 8664 8155 11328 10799 10270 9741 9213 8664 8155 23276 22189 21103 20017 18930 17844 16758

Spring only end

295 272 249 226 204 181 158 377 347 318 289 260 231 202 718 662 606 549 493 437 381 1392 1281 1171 1060 950 839 729 2787 2568 2348 2129 1910 2574 2252 4186 3864 3541 3219 2897 2574 2252 8049 7416 6782 6149 7005 6200 5395 10224 9419 8614 7810 7005 6200 5395 21008 19355 17701 16048 14395 12741 11008

start

end

81 49 104 63 127 78 150 92 173 107 196 122 219 136 104 62 133 81 162 99 192 118 221 137 250 155 279 174 201 124 257 161 313 198 369 235 425 272 482 309 538 346 395 255 505 331 616 406 726 482 837 558 947 633 1058 709 783 462 1002 627 1221 771 1441 915 1660 1059 2761 1793 3083 2008 1149 719 1471 934 1794 1149 2116 1363 2438 1578 2761 1793 3083 2008 2263 1394 2897 1810 3530 2227 4164 2643 4797 3059 5431 3475 6064 3892 2874 1770 3679 2299 4484 2828 5289 3357 6093 3886 6898 4414 7703 4943 5905 3637 7558 4724 9212 5810 10865 6896 12518 7983 14171 9069 15825 10155

Figure 79U/E/D Pneumatic Actuator models 002 to 180

Output torques for single acting actuators in Nm., air supply in bar Actuator

Spring

Mode

Type(b ar)

start

end

start

end

start

end

start

end

002S

2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9

15 13 11

11 8 6

19 18 16 14 13

16 13 10 8 5

25 23 21 20 18 16

21 18 16 13 11 8

11 9

6 3

19 17 14

14 11 7

25 23 20 18 16

20 17 13 10 7

20 16

11 5

35 31 27

27 20 14

47 42 38 34 30

38 32 25 19 12

38 29

22 9

67 58 50

51 39 26

89 80 72 63 55

73 61 48 36 23

78 62

44 19

137 120 104

103 78 53

181 165 148 132 116

147 122 97 73 48

117 93

68 32

204 180 156

156 119 83

270 246 222 198 173

222 185 149 113 76

226 179

128 56

394 347 300

296 225 153

522 475 428 381 334

424 352 281 209 138

287 227

162 71

501 441 382

376 285 194

663 604 544 484 424

539 448 357 266 175

589 467

333 146

1029 567 784

773 586 400

1363 1240 1117 995 872

1107 920 733 546 359

32 29 27 25 23 21 19 60 56 51 47 43 39 35 115 106 97 89 80 72 63 232 216 200 183 167 151 134 347 323 299 274 250 226 201 670 623 576 529 482 435 388 852 792 732 672 613 553 493 1750 1627 1504 1381 1259 1136 1073

27 24 20 17 14 10 7 51 45 38 32 26 19 13 99 86 74 61 49 36 24 198 173 149 124 99 74 49 299 262 226 189 153 116 80 572 501 429 357 286 214 143 727 636 545 454 363 272 181 1493 1307 1120 933 746 559 373

003S

006S

012S

024S

036S

065S/066S

090S/091S

180S/181S

8 end

Tyco reserves the right to change the contents without notice

start 36 34 32 31 29 27 26 45 43 41 39 37 35 33 86 82 78 74 69 65 61 166 157 149 140 132 123 115 335 318 302 286 270 253 237 500 476 452 428 403 379 355 967 920 873 826 779 732 685 1228 1168 1109 1049 989 929 870 2523 2401 2278 2155 2032 1910 1787

Spring only end

32 29 27 24 22 19 16 41 37 34 31 27 24 21 77 71 65 58 52 46 39 150 138 125 113 100 88 75 301 276 251 226 202 177 152 452 415 379 343 306 270 233 869 797 725 654 582 511 439 1103 1012 921 831 740 649 558 2267 2080 1893 1707 1520 1333 1146

page 15

A Long Experience in Energy Equipment and one Goal: T h e C u s t o m e r â&#x20AC;&#x2122; s Satisfaction.

Pneumatic Diaphragm Actuator

PDA series

ENERGY NEEDS CONTROL

ENERGY NEEDS CONTROL CONSTRUCTIONAL DETAILS

Diaphragm case and internal plate This is in high quality pressed steel of compact structure, especially prepared far maximum strength. The actuator stem is screwed on to the internal plate and buttwelded in the direct actuator; the actuator stem is actuator; the actuator stem is mechanically locked by means of a nut and a safety washer to prevent loosening with reverse actuator.

Yoke This is constructed in one piece and is bolted to the diaphragm case. If is fixed against the bonnet by means of a threaded ring nut. Materials can be carbon steel (standard) or treated alloy steel for low ambient temperatures.

Spring The spring, constructed in silicon-manganese steel, is phosphated or painted «black japan» against corrosion and has fiat parallel ends.

Direct actuator The air pressure 3-15 psi or 6-30 psi enters the top diaphragm chamber. The increase in air pressure operates against the diaphragm, compressing the spring with corresponding movement of the actuating stem; with a decrease in pressure the spring returns backwards together with the actuator stem. The actions “air to open"(stem pushed down opens) and “air to dose” (stem pushed down closes) are obtained using a direct actuator for the valves with an invertible body. For valves with a non invertible body, “air to open” action is obtained using a reverse actuator.

Reverse actuator The reverse actuator is used when "air to open» action is required for a valve with a non-invertible body. The air pressure of 3-15 psi or 6-30 psi enters the lower diaphragm chamber. The increase in air pressure forces the stem up, decrease in air pressure the spring returns backwards together with the actuator stem. The construction is similar to that of the direct actuator except that the reaction spring which is compressed upward by means of a spring cap integral with the stem and by means of the adjusting screw and has a sealing 0-ring around the stem in order to seal the lower chamber.

Adjusting screw In hardened 42CrMo4 stainless steel, its purpose is to regulate the initial thrust pressure of the spring so that the valve stem begins its stroke as the pressure on the diaphragm is equal to 3 or 6 psi for standard ranges 3-15 or 6-30psi respectively. It is also provided with a stem guide to ensure perfect alignment with the plug stem.

Actuator stem This is constructed in AISI304

Plug stem, actuator stem connection The plug stem is screwed into the actuator stem and is locked by means of lock-nuts to prevent turning during operation. For sizes above 2”½ the lower part of the actuator stem is conical with longitudinal notching for security. Travel indicator A travel indicator in stainless steel, fitted to the valve stem, shows the plug lift on a graduated plate, affixed to the yoke.

ENERGY NEEDS CONTROL PDA SERIES PNEUMATIC ACTUATOR

PDA24

PDA18L

PDA18

PDA13

PDA11

ENERGY NEEDS CONTROL DIRECT ACTION

DESIGNATION CODE

PDA xxx y D = for DIRECT ACTION I = for REVERSE ACTION MODEL NUMBER 11, 13, 18, 18L, 24

PDA xxx y + HW REVERSE ACTION

PDA actuator with Handwheel

ENERGY NEEDS CONTROL ACTUATOR MODEL PDA11

PDA13

PDA18

TRAVEL

SPRING RANGE

3 ÷ 15

6 ÷ 30

25 20

15 ÷ 30 3 ÷ 15

6 ÷ 30

15 ÷ 30

3 ÷ 15

6 ÷ 30 50 60

EFFECTIVE AREA

N/psi

470 cm2

330

677 cm2

476

1295 cm2

906

1295 cm2

906

1885 cm2

1320

15 ÷ 30 3 ÷ 15

PDA18L

6 ÷ 30 15 ÷ 30

3 ÷ 15

PDA24

6 ÷ 30

80 100

15 ÷ 30

OVERALL DIMENSIONS ACTUATOR TYPE

ACTION

[mm]

DIRECT

PDA11

420 330

REVERSE

DIRECT

PDA13

550 385

REVERSE

PDA18

60 655

DIRECT

705

870

1000

1165

102

1040

1280

102

535 REVERSE

DIRECT

PDA18L

535 REVERSE

DIRECT

PDA24

640 REVERSE

60 495

ENERGY NEEDS CONTROL

A Long Experience in Energy Equipment and one Goal: T h e C u s t o m e r ’ s Satisfaction.

VALVITALIA S.p.A. Headquarter: Via Tortona ,69 - 27055 Rivanazzano (PV) Italy Ph: +39.0383.945911 Fax: +39.0383.9459962 Email: info@valvitalia.com Busto Arsizio (VA) Office VALVITALIA S.p.A. – CONTROL VALVES DIVISION Via Mazzini, 30 - 21052 Busto Arsizio (VA) Italy Ph: +39.0331.620692 Fax: +39.0331.302671 Email: info.tgt@valvitalia.com Padova Plant VALVITALIA S.p.A. - TGT DIVISION Via Campolongo, 97 - 35020 Due Carrare (PD) Italy Ph: +39.049.9199611 Fax: +39.049.9125455 Email: info.tgt@valvitalia.com Vicenza Plant VALVITALIA S.p.A. - VITAS DIVISION VITAS Plant: Via Soastene, 24 36041 Brendola (VI) VITAS Offices: Via Olmo, 31/33 36077 Altavilla Vicentina (VI) Italy Ph: +39.0444.749111 Fax: +39.0444.401498 Email: info.vitas@valvitalia.com Piacenza Plant TECNOFORGE S.p.A. Via Emilia Pavese, 38 - 29015 CastelSanGiovanni (PC) Italy Ph: +39.0523.889811 Fax: +39.0523.889895 Email: tecfor@tecfor.it Internet: www.tecnoforge.com Arena Plant TECNOFORGE S.p.A. Via Stazione, 20 - 27040 Arena Po (PV) Italy Ph: +39.0385.70341 Fax: +39.0385.70450 Email: tecfor@tecfor.it Internet: www.tecnoforge.com China Plant VALVITALIA CHINA VALVES CO.LTD. (Suzhou) Wujiang Econimic Development Zone - Jiangshu Province - China Ph: +86.512.85160128 Fax: +86.512.85160129 Email: info.china@valvitalia.com Rev.1.2