KEY FIGURES - GROUP TURNOVER IN 2009: 353 MILLION EUROS NUMBER OF PERSONNEL: more than 1000 SHAREHOLDERS : MANAGEMENT 55 % VITA S.P.A. 45 %
GAS EQUIPMENT & STATIONS
VALVITALIA SpA SYSTEMS Division
•PLANT AREA: 40.000 SQM COVERED AREA 10.000 SQM •PRODUCTION: SKID MOUNTED GAS FILTERING, REGULATING & METERING STATIONS, FILTERS, HEAT EXCHANGERS, PRESSURE REGULATORS , CONTROL VALVES, PIG LAUNCHING AND RECEIVING TRAPS, PIG VALVES, MANIFOLD SKIDS, SURGE RELIEF SKIDS etc..
•EMPLOYEES:
125
•TURNOVER 2009:
50 M Euro
CERTIFICATIONS
MAIN ACTIVITIES VALVITALIA SYSTEMS DIVISION ENGINEERING & DESIGN R&D STRESS & FEM ANALYSIS MANUFACTURING ASSEMBLING & TESTING PAINTING, MARKING & PACKING SHIPMENT TURNKEY INSTALLATION COMMISSIONING & START-UP AFTER SALES SERVICE
FILTERS ; Filters for solid and liquid particles ; Filtering Efficiency up to 99% >= 0,3 microns ; Type •Slug catcher •Knock Out Drum •Gas scrubber (Cyclone, Vane mist, Multicyclone) •Dry Cartridge •Coalescer Filter •Vane Mist Extractor •Filter separator •Vertical or Horizontal installation •Design Codes: BS, ASME Sect. VIII Div. 1-2, “U” STAMP, AD M., PED, others
QOC ASME CLAMP or BANDLOCK TYPE
FILTERING
Filtering Unit: Coalescer type Filtering Efficiency: up to 99% 0.3 microns DN 1” –20” Class #150 - #900 Quick Opening Closure or Blind Flange With Davit Temperature: up to 200 °C Horizontal or Vertical Installation
FILTERING UNIT KO-DRUM
Filtering Unit: KO-DRUM / SCRUBBER Filtering Efficiency: up to 3 microns DN 1” –36” Class #150 - #900 Internals: Vane Mist Extractor Multicyclones Demister
FILTERING UNIT HORIZONTAL DUAL STAGE FILTER SEPARATOR
Filtering Unit: DUAL STAGE FILTER SEPARATOR Filtering Efficiency: up to 0.3 microns DN 1” –36” Class #150 - #900 Internals: Cartridges / Vane Mist Extractor
FILTERING UNIT VERTICAL DUAL STAGE FILTER SEPARATOR Multicyclones / Coalescing Cartridges
Filtering Unit: Dual Stage Separator Filtering Efficiency: up to 100% 1 microns Internals: Multiclyclones/Cartridges DN 1” –32” Class #150 - #900 Quick Opening Closure or Blind Flange With Davit Vertical Installation
FILTERING UNIT GAS SCRUBBER
ANSALDO –LEINI’ GAS SCRUBBER POWER GENERATION PLANT
Filtering Skid SS material Vertical Coalescing Filters
GAS FILTERING SKID PROJECT: FRADE CLIENT: GE
PRESSURE REGULATORS Gas pressure regulators self actuated: • Pilot operated (P) • Spring Type (M) • Globe type (Alphard) • Axial flow type (Sirio) • •
fail to close FTC fail to open FTO
Available Size from 1” , 2”, 3”, 4”, 6”, 8”, 10”, 12” Class ANSI 150-300-600-900 Certified: PED cat. IV, EN 334
DIN DVGW CERTIFICATE
REGULATING UNIT – MONITOR + ACTIVE ALPHARD2/P/AP GLOBE TYPE
SIRIO/P/AP AXIAL TYPE
ALPHARD2/P/AP – GLOBE TYPE Fail to open (FTO)
Fail to close (FTC)
Fail to open (DFTO)
SSV - ALPHARD Safety Shut-Off Valve (SSV)
ALPHARD CONFIGURATION One body – three components
PRV – Main technical features
9 Accuracy class (AC)
2,5
9 Lock up pressure class (SG)
5
9 Lock-up pressure zone (SZ)
5
9 Flow coefficient (CG)
DN
CHARACTERISTIC CURVE
ALPHARD2/P/AP – FTC schematic diagram
1. 2. 3.
FILTER/FEEDER PILOT REGULATOR FTC
n INLET PRESSURE nOUTLET PRESSURE n FEEDING P. n REGULATING P.
ALPHARD2/P/AP - FTC
ALPHARD2/P/AP - FTC
SIRIO/P/AP – AXIAL PRESSURE REGULATOR
SIRIO/P/AP – AXIAL PRESSURE REGULATOR
AXIAL SLAM SHUT VALVE
REGULATING UNIT WITH PCV & PRV
REGULATING UNIT WITH PCV & PRV
HEATERS Heating systems : • Shell & tube Heat Exchangers • Indirect water bath heater (Gas heater) • Electric heater Design codes: ASME Sect. VIII Div. 1-2, “U” Stamp, PED, others
SHELL & TUBE HEAT EXCHANGERS
Heat Exchanger Thermal Duty: up to 10 MW DN 1” – 24” Class #150 - #900 Heating Medium: Hot Water or Steam
HEATING SYSYEM INDIRECT WATER BATH HEATER
Thermal Duty: up to 10 MW Natural or Forced Draught combustion
HEATING SYSYEM WATER BATH HEATER
METERING UNIT Flow meter element: • Turbine meter • Ultrasonic meter • Orifice plate (Junior and Senior type)
• • • • • • •
Instrumentation: Flow Computer Gas Chromatograph Calorimeter Density meter Moisture analyser H2S analyser ANALYSIS CABINET
Reference normative: AGA 3, AGA 7, AGA 8, AGA 9, ISO 5167, ISO 6974, ISO 6976, CENELEC, etc.
METERING UNIT ULTRASONIC METER
METERING UNIT CUSTODY METERING SYSTEM
METERING UNIT TURBINE METER
METERING UNIT ORIFICE METER
LAUNCHING & RECEIVING PIG TRAPS
PIG TRAP OFFSHORE APPLICATION
PIG TRAP – SKID MOUNTED
Filtering & Heating Skid Package – SS Material
Filtering Section – Dual stage Filters: Multicyclone Cartridges Heating Section: Diatermic oil indirect bath heater
GAS STATIONS
DEWA JEBELALI POWER AND DESALINATION PROJECT PHASE KII
GAS STATIONS
PPS SASOL PLANT – SOUTH AFRICA Q: 370.000 Sm3/h P. in:105/52 barg; P. out: 50/45 barg
GAS DISTRIBUTION STATION
Q: from 2.500 to 100.000 Sm3/h P. in:95/ 25 barg; P. out: 20/5 barg
GAS DISTRIBUTION Industrial or Civil application Flow rate from: 100 Nm3/h to 10000 Nm3/h Downstream pressure: 20 – 500 mbarg
GAS DISTRIBUTION Industrial or Civil application Flow rate from: 100 Nm3/h to 20000 Nm3/h Downstream pressure: 20 – 1500 mbarg
GAS DISTRIBUTION Industrial or Civil application Flow rate from: 100 Nm3/h to 10000 Nm3/h Downstream pressure: 20 – 500 mbarg
CHEMICAL INJECTION