What is Pharmaceutical Manufacturing?
Pharmaceutical manufacturing refers to the large-scale synthesis of pharmaceutical drugs involving complex operations, precision, and challenges the practitioner must hold in mind while supervising the making of drugs. Pharmaceutical manufacturing demands a hawk's eye to be capturing every step and process to ensure complete process optimization, which invariably lowers the cost of drug manufacturing. Quality and transparency are essential throughout the life-cycle of the drug manufacturing process leading to the safe creation of life-saving drugs, thoroughly inspected at every step. Several methods and processes can be implemented to optimize the pharma manufacturing process, leading to a safer and more efficient way of manufacturing. ●
Digital Manufacturing
Implementing digital tools to enhance the enterprise performance of manufacturing refers to Digital Manufacturing. The use of Data Analytics or Artificial Intelligence (AI) is one of the approaches to standardizing the process, leveraging on the technology to fill in the gaps to translate industrial challenges into pharmaceutical manufacturing solutions. ●
Flexible Manufacturing
The uncertain rise in demand for drugs, or enforced manufacturing focus is addressed by flexible manufacturing operations. Flexibility in the manufacturing of drugs is pivotal to respond to the sharp rise in demand, with Covid -19 being one of many such instances when the country witnessed a massive surge in demand for drugs in the given time period to accommodate the services of the health care fraternity. Demands for flexible tools such as single-use reactor bags, smart totes, mobile processing equipment, and alike are on the rise owing to their benefits quickly transforming the manufacturing unit to cater to the rocketing demands. ●
Continuous Manufacturing
As opposed to traditional batch manufacturing, continuous manufacturing implies an ongoing drug creation process with no hold time, leading to speedy processes with negligible chances of human error. This is a much more efficient, cost-saving technique, especially when superior development is pivotal in shorter production times. How to Optimise Pharmaceutical Manufacturing? ●
Implementing digital manufacturing technology to help diminish the stress of ensuring regulatory compliance and free up staff for higher productivity.
● ●
Ensuring manufacturing facilities are flexible to adapt to a quick increase in production focus to meet dynamic demands. Employing data and analytics to enable seamless real-time monitoring of compliance and production cycles.
Understanding the gaps to connect them digitally, maintaining flexibility in operations are key ways to achieve rapid growth in the manufacturing process. Integrating tech replacing traditional batch manufacturing can potentially optimize the ongoing manufacturing lines to make smarter and proactive safe developments. Merck, an enterprise that endeavours to serve the community with an on-going progressive research and development in HeathCare, Life Science and Electronics, believes in the creation of thriving ecology equipped with the most advanced technology for the safety and convenience of mankind. Making a smarter world with intelligent innovations is one of the rituals of Merck!