Sales
Piazzale Dateo 2 20129 Milano, Italia
Domestic Sales tel. +39 02 76 1103 29 r.a. fax +39 02 73 83 402 infomilano@cortemgroup.com
BROCHURELED10/2014 - K200 Print: Litoghema Copyright 2014 Cortem Design
Export Sales tel. +39 02 76 1105 01 r.a. fax +39 02 70 00 54 71 export@cortemgroup.com saleseurope@cortemgroup.com
Works and Headquarters Via Aquileia 10, 34070 Villesse (GO), Italia tel. +39 0481 964911 r.a. fax +39 0481 964999 info@cortemgroup.com
Works and Headquarters Via Aquileia 12, 34070 Villesse (GO), Italia tel. +39 0481 964911 r.a. fax +39 0481 964999 info@elfit.com vendite@elfit.com www.elfit.com
Sales Piazzale Dateo 2 20129 Milano, Italia
Domestic Sales tel. +39 02 76 1103 29 r.a. fax +39 02 73 83 402 infomilano@cortemgroup.com
Led Lighting Solutions
Export Sales tel. +39 02 76 1105 01 r.a. fax +39 02 70 00 54 71 export@cortemgroup.com saleseurope@cortemgroup.com
Works and Headquarters Via Aquileia 10, 34070 Villesse (GO), Italia tel. +39 0481 964911 r.a. fax +39 0481 964999 info@cortemgroup.com
www.cortemgroup.com
2015
Explosion-protected electrical equipment
CORTEM GROUP To be sure to be safe Since 1968, Cortem S.p.A. has been designing and manufacturing explosion-proof and weather-proof electrical equipment addressed to hazardous areas. Thanks to a continuous effort in technical innovation and improvement, it’s today a leader in this field, able to provide a whole range of products, meeting on-shore and off-shore applications. The peculiarity of the Technology Group Cortem, formed by Cortem, Elfit and Fondisonzo companies, is the experience gained in the Ex field which results not only in the furniture of simple Ex-products, but also in engineered and customized solutions. All our products are designed and manufactured internally according to different methods of protection such as ‘Ex d’ flameproof, ‘Ex e’ increased safety, ‘Ex de’ mixed and ‘Ex n’ no sparkling, using primary aluminium alloys, stainless steels and plastic materials that assure resistance and duration. The aluminum alloy used by Cortem has passed all tests required by EN 60068-2-30 Standard (hot/humid cycles) and EN 60068-2-11 Standard (salt spray test). All our products in aluminium alloy are protected by an epoxy coating RAL 7035. This treatment, only provided by Cortem Group, guarantees a durable protection. Cortem production range can be summarized as follows: • Lighting fixtures, obstruction lighting fixtures, floodlights and hand lamps. • Junction and pulling boxes, control stations. • Signalling and control equipment, plugs and sockets. • Cable glands and electrical fittings. • Special executions: switchgears and panel boards according to customer’s specifications. 90% of our production are located in the Oil & Gas sector both off-shore and onshore, but also in chemical, pharmaceutical plants and in all those manufacturing areas where the presence of explosive atmospheres may occur such as grain silos, woodworks and paper mills. We invest every year some of our resources to develop innovative products that meet the market needs and, for this reason, our R&D department studies the best solution valuating normative and market price issues, plant and security aspects. With more than 30 agencies, 90 distributors, 7 partners and 3 production centers displaced, Cortem provides a local and qualified presence around the world. For Cortem “displacing” does not means transferring facilities, resources and know-how in low cost Countries, but replicating a successful model of industrial organization in which environment safety, product quality, compliance with standards, technical and after-sales services are the fundamentals of our corporate mission. The pay-off “to be sure to be safe” represents our pride and passion for what we design and manufacture.
Product modifications and warranty The Cortem Group reserves the right, at its sole discretion, to make any modifications (at any time and without notice) in order to improve the functionality and performance of its products or meet technical and manufacturing requirements. The measurements and drawings of the products and parts are indicative only and not binding, because they can be modified without notice. The latest updated information and data on our products are available looking at the on line catalogue on www.cortemgroup.com web site. All Cortem Group products are covered by warranty for a period of twelve mounths from the delivery date, provided the warranty claim is sent by registered post within one month of receipt. Copyright In accordance with copyright laws, the Italian Civil Code and other regulations in effect in the markets where the Cortem Group operates, all the information, images, photographs, drawings, tables and anything else contained in the Cortem Group’s illustrative/promotional material are the exclusive property of the Cortem Group, which has all the moral rights to the aforesaid material as well as the right to use it for commercial and economic purposes. It is therefore forbidden to reproduce all or part of the Cortem Group’s illustrative/promotional material in any way, unless otherwise authorized by the Cortem Group in writing. Any violation of the above is against the law. © by Cortem - Villesse - Italy. All rights reserved
Ensure an adequate level of illumination of the plants is one of the main problems observed, in order to guarantee the safety in the workplace. In particular, the lighting fixtures addressed to electrical system installed in areas with danger of explosion are designed with even greater attention to get good illumination and reduction of risk conditions. Cortem Group LED lighting fixtures have been designed to ensure the proper dissipation of the LED temperature and, therefore, the best operation for a longer life of the product.
Introduction 1. LEDs Operation LED, acronym of Light Emitting Diode, is formed by layers of different semiconductor materials, thanks to the electrical energy is converted into photons through the electroluminescence phenomenon: an electromagnetic radiation is released as a result of recombination between a hole and an electron. This technology provides significant gains in efficiency compared to other sources of light, in which most of the electricity is converted into heat and only a small fraction into light.
2. Advantages of LED technology •
Energy savings
With the same illumination, LED technology allows to obtain a greater efficiency compared to traditional lighting sources. In addition to a lower consumption with an equal illumination, it’s not necessary to use color filters as the light emitted is already colored and particularly bright. This is a great advantage if you consider that, for example, red colored glass, filters only 20% of the light emitted. Comparing LED technology and discharge lamps, we can say that a mercury vapor lamp of 400 W can be replaced by a EWL-801 series lighting fixtures of 110 W, with an energy saving of more than 70%. •
Increased duration
Compared to incandescent lamps, LEDs have a lower loss of brightness over time and a high resistance to shock and vibration; therefore, they have longer life in heavy installations. The useful life of LED systems is estimated of 50.000-100.000 hours (10-20 years, 12 hours a day) respect to 4.000-5.000 hours (11-14 months) of high-pressure sodium lamps and 9.000 hours of mercury vapor lamps (10-14 months, 12 hours per day). According to estimates, the brightness of a LED system after 50.000 hours drops to 70% compared to the initial value and this can be considered the end of the LED useful life. •
Strong reduction in maintenance operations
The maintenance costs of LED lighting equipment are estimated at around a tenth of the systems currently in use. •
Quality of light and improved safety (better visibility in critical condition and reliability of the lamp)
The light emitted by high-pressure sodium lamps is yellow, not corresponding to the sensitivity peak of the human eye: not all colors are faithfully reproduced and, therefore, it’s required more light to ensure a safe vision. LEDs, instead, emit cold white light, allowing a safe lighting and a visual confort for users: it lowers the reaction times for the unexpected, goes through the fog much better and increases the quality of images captured by security cameras. The Color Rendering Index (CRI) indicates the fidelity of color reproduction on a scale from 1 to 100. Sodium lamps have an index of 20, while LEDs between 70 and 80. Some studies indicate that should be chosen light sources with a spectrum prevailing in the blue band, such as LEDs, without requiring high luminance values. The high-pressure sodium lamps have a spectrum
centered in the red band, outside of the sensitivity peak of the human eye. Furthermore, the high number of LEDs installed in a lighting fixture is a guarantee and reliability factor because, in the case of failure of one or more LEDs, our lighting equipment continues to operate. Finally, while discharge lamps requires a preheating time for their complete ignition, LED lighting fixtures have immediate ignition (Instant Restrike). •
Reduced environmental impact
The environmental impact is practically zero thanks to the absence of toxic and noxious substances in components such as gases, mercury vapors, sodium, etc.. Furthermore, there are no emission of ultraviolet radiation: any mutagenic potential damage to people and, a factor not to be ignored, low attraction of dust and insects. •
Low light pollution
The traditional lamps are omnidirectional and spread the light in all directions. For this reason, it’s necessary to provide the lighting fixture with a reflector to recover the half: the final luminous efficiency is 50%. LED, on the contrary, is directional and emits a light beam well defined and, therefore, minimizes the light pollution. •
Photobiological risk
Cortem Group, always committed to technological innovation and safety of people and environment, submitted the LED EWL series lighting fixtures and floodlights to the test for the photobiological risk, as provided by IEC 62471, EN 62471 and CEI EN 62471 standards currently in force, and by the Legislative Decree N° 81 of April, 9th 2008 which introduced the risk assessment.
EXEMPT FROM PHOTOBIOLOGICAL RISK (IEC/EN 62471)
These standards, as well as providing guidance for the photobiological safety evaluation, define the exposure limits (EL), the measurement techniques and the classification scheme for the evaluation and control of photobiological risks. The IEC 62471 standard contains several construction requirements related to the ANSI/IESNA RP-27.2 standard which is valid in North America. The test reports proved that EWL series, both in the version without optics, with standard beam of 120°, and in the versions with optics concentrating the light beam (10°, 20°, 40°), are fully compliant with the requirements of the “Exempt Group”. •
LEDs: the future of lighting?
LED lights are considered as the future of lighting for last few years; their diffusion has been hampered until now by the costs and by problems related to the implementation of LED lighting equipment. What is the point to be reached in the evolution of LED to ensure that this technology will spread unchallenged? According to the American authorities, this level is set to 200lm/Watt, a level that makes the LED light source absolutely the most efficient.
3. How to choose the right LED lighting fixture To choose the perfect LED lighting fixture it’s necessary to follow these steps: 1. Analyze the electrical and environmental characteristics of the plant to be illuminated and the type of installation required from the point of view of weight and size. 2. Determine the illuminance values required. 3. Compare the electrical and photometric characteristics between the traditional discharge lighting sources and the lighting fixtures with LED technology. 4. Simulate the lighting system and calculate the number of the necessary light sources using the .IES and .LDT files for lighting calculations. 5. Calculate the ROI (Return On Investment).
•
Units of measurement of lighting engineering
These are the main lighting units of measurement to consider in the design of a new plant. The luminous flux: it’s the amount of light emitted from a light source in the unit of time. It’s measured in lumen and it’s represented by Φ. The number of lumens emitted by a light source tells us how much light produces such source. For example, a 100W incandescent lamp produces 1.400 lumens; a 23W compact fluorescent lamp produces 1.450 lumens. Obviously, the brand and the quality of the lamp affect this parameter. The light intensity: it’s the amount of luminous flux emitted in a certain direction and in the unit of the solid angle, which is measured in steradians. The unit of measure is the candles (cd) and it’s represented by I. The light intensity gives an indication of how the light is penetrating in a certain direction. For this reason, when we speak about hand-lamps or signaling devices, we use the candles (cd) as unit of measure. The illumination: it’s the amount of luminous flux per unit area. It’s measured in lux. The illumination is used for the evaluation of the impression of the light on the floor. It can only be calculated by computer through the EULUMDAT or IES files. For example, in Italy specific standards, such as the UNI EN 124642 “Lighting of outside workplaces”, establish minimum values of lux for various applications. In petrochemicals, the illumination is expected from 20 to 200 lux. Different process areas require different illuminations. The system engineer will make the right considerations in order to establish the proper lighting fixture. The Colour Rendering Index: it’s a measure of how the colors illuminated by a source appear natural. The color rendering index tells us how a light source is able to reproduce the color of an object illuminated. High values of CRI (Color Rendering Index) means high color matching. It’s indicated with CRI (or IRC or Ra). The UNI 10380 Standard divides the set of possible values of the color rendering index into five groups: - 1A: Ra ≥ 90% - 1B: 80% ≤ Ra < 90% - 2: 60% ≤ Ra < 80% - 3: 40% ≤ Ra < 60% - 4: 20% ≤ Ra < 40%
CRI=90
CRI=70
CRI=50
The luminous efficiency: it’s the relation between the flux emitted by a light source and the electric power consumption expressed in Watts. It’s denoted by Φ/P and measured in Lm/W. The lighting performance: it’s the relationship between the amount of useful flux and the total amount of flux emitted by the light source. It’s denoted by η and it’s measured in %. Luminous efficiency, light output and LED: it’s clear that the overall efficiency of a lighting fixture is the result of the luminous efficiency by the light output. In the case of a LED lighting fixtures, the light output is given equal to 100% and, therefore, the measured luminous flux is the actual of the lighting fixture.
K) 00 ° (6 0 p lam
Ultraviolet
C (1 lou 2- dy 20 .0 00
°K ) Sk y (1 li g 2- h 20 t .0 00 °K )
or va p ry er cu M
B (8 rac 00 e °K ) V su apo re r l (2 am 00 p In 0°K sod (2 can ) iu m 50 d hi 0° es gh K) ce nt pr es Fl u ha or lo es ge ce n nt lam la p mp (3 w 00 a Fl u 0° rm (4 or K) lig 00 es ht 0° ce / K) nt co ld lig ht M et al ha lid e lig ht lam Li p (5 ght (4 50 a 50 0° t m 0° K) id K) da y
Infrared
The Colour Temperature: it’s the lighting parameter that quantifies the tone of light. It’s measured in °K (Kelvin). Usually we talk about warm white or cool white. Our LED lighting fixtures have a standard color temperature ranging from 5.700°K to 6.500°K.
•
Comparison between traditional light sources and lighting fixtures with LED technology
For each product contained in this brochure you can find the comparison, in terms of candles peak, between Cortem discharge lighting fixtures and LED light sources. •
Use the .IES and .LDT files for lighting calculations
The availability of reliable and accurate photometric data of the light sources is a fundamental requirement for any lighting designer for the plan of a good lighting system. On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.
•
Calculate the ROI (Return On Investment)
Cortem Group has developed a tool to calculate the ROI (Return on Investments) relevant to the purchase of LED lighting fixtures comparing the purchasing, energy, maintenance and installation costs between LED and traditional light sources.
LED Lighting Products for Hazardous Areas Illustration
Description
Max. Lumen Output
LED Lighting Fixtures series EVL
5260
52
101
· · · · · · ·
1
Lighting Fixtures with LED Remote Phosphor Technology series EVE-L
1200
19
63
· · · · · · ·
9
High bay LED Lighting 17000 Fixtures series EWL
188
91
· · · · · · ·
19
LED Floodlights series EWL../..
188
91
· · · · · · ·
27
· · · · · · ·
35
· · · · · · ·
43
17000
Max. Max Efficiency Wattage Pendant lm/W
INDEX
Lighting Fixtures with LED Tube series EXEL-...L
Mounting Ceiling
Pole
Application Wall
Structure Indoor Outdoor Signalling Inspection Emergency
Pag.
LED Lighting Fixtures series FLF and FLFE
3000
2x22
68
Hand-held LED Torches series L
200
1,5
133
· · · ·
49
Low Intensity LED Obstruction Lighting fixtures XLFE-4
1600
17
94
· · · ·
57
Low Intensity LED Obstruction Lighting fixtures XLFE-4
·
LED Traffic lights series CCA-02E/S.. LD Emergency LED lighting fixture series CCA-03EX
600
20
30
· ·
61
· · · · ·
69
· · · ·
·
75
EVE-L - Zone 1, 2, 21, 22 - LED Remote Phosphor Technology - Saving in energy, maintenance and installation costs - Instant illumination - Bright comfort
4 Joule shock resistant boro silicate glass globe
LED Remote Phosphor Technology
Stainless Steel Protective guard
1
EVE...L series Lighting Fixture with LED Remote Phosphor Technology EVE-5050L, EVE-5060L and EVE-5060L1 series Cortem lighting fixtures are designed to provide an optimal replacement to the conventional incandescent lamps and to provide a valid alternative for the energy-saving lamps in hazardous areas where it’s necessary to light up using light sources close to the operator and to the equipment. The peculiarity of these new lighting fixtures consists in the use of the LED Remote Phosphor Technology on explosion-proof lighting fixtures. This represent an absolute evolution in the world of LEDs and an important step forward in terms of energy efficiency, lighting efficiency and chromatic yield quality. The LED Remote Phosphor Technology is based on a yellow semi-spherical light diffuser that, when the lighting fixture is on, absorbs the light produced by the internal LEDs and releases white light. The EVE series allows to replace the lighting fixtures which use incandescent and energy-saving lamps with a long lasting light source that ensures a better efficiency and an equal brightness comfort.
Application sectors: Oil Chemical and refineries petrochemical plants
Onshore plants
Offshore plants
Oil loading/ unloading jetties
Fuel depots
Fuel tanker loading/ unloading areas
100% Cortem product
CERTIFICATION DATA Classification: 94/9/EC
Group II
Category 2GD
Installation: EN 60079.14
Zone 1 - Zone 2 (Gas)
Zone 21 - Zone 22 (Dust)
II 2GD Ex de IIC T6 Gb - Ex tb IIIC T85°C Db IP66
Marking: Certification:
ATEX
CESI 12 ATEX 006
IEC Ex IECEx CES 07.0004 Standards:
Class temperature: Ambient temperature: Degree of protection:
All IEC Ex certification data can be downloaded at www.cortemgroup.com
CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-31: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2007, IEC 60079-7: 2007, IEC 60079-31: 2008 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS
85°C (T6) Standard -20°C +50°C
Standard for EV..5060L1 -20°C +40°C IP66
2
EVE...L series Lighting Fixture with LED Remote Phosphor Technology
ORIGINAL PRODUCT
MECHANICAL FEATURES
Low copper content aluminium alloy Shock and temperature resistant borosilicate glass with aluminium shade ring Acid/hydrocarbon resistant NBR. Electro-polished stainless steel. Can also be supplied on request without a guard as the lighting fixture has passed the glass breakage test (4 Joule EN60079-0 / IEC60079-0) See “EV series dimensional drawings” Stainless steel Epoxy coating Ral 7035 (Light grey)
Body: Globe: Gaskets: Guard: Mounting: Bolts and screws: Coating: :
The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)
Diffuser: the Remote Phosphor Technology provides new levels of efficiency and optical performance for high power LEDs. This special yellow phosphors membrane filters and corrects blue LEDs light in quality white light, thus obtaining three advantages: - higher efficiency compared with a normal LED lamp - anti-glare effect - greater comfort bright. Thanks to the Remote Phosphor Technology, the light emission is perfectly uniform, does not present shadow effects and maintains very stable its color from device to device and during time. Phosphorus properties ensure a quality of light perfectly natural and comparable to the light of the day thanks to its ability to bring colors faithfully. ELECTRICAL FEATURES LED:
Rated voltage: Rated frequency: Connection:
n. 3 LEDs for EVE-5050L, n. 7 LEDs for EVE-5060L and EVE-5060L1 230 Vac/dc, 110/230 Vac/dc only for EVE-5050L 50/60 Hz Direct connection to terminal board L, N, Pe. Section 4mm2
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Cable gland: REVD2IB for armoured cable or REV2IB for non-armoured cable. Special request II 2GD Ex d IIC T6 Gb Ex tb IIIC T85°C IP66. Code example: EV-5050L Rated voltage: 24 Vac/dc (code EV-5050L/24)
3
Section view EVE-5050L
EVE...L series Lighting Fixture with LED selection chart Code
Dimension mm A B C
Lamp type
Watt
Class Ta =+40째C
Max surface temperature 째C
Weight Kg
mm
EVEA-5050L
261
150
-
LED
8
T6
51
2,6
160x150x330
EVEA-5060L
323
170
-
LED
13
T6
54
3,2
190x170x390
EVEA-5060L1
323
170
-
LED
19
T6
57
3,2
190x170x390
EVEX-5050L
260
150
-
LED
8
T6
51
3,0
160x150x330
EVEX-5060L
322
170
-
LED
13
T6
54
3,9
190x170x390
EVEX-5060L1
322
170
-
LED
19
T6
57
3,9
190x170x390
EVEIX-5050L
285
150
310
LED
8
T6
51
3,5
190x170x390
EVEIX-5060L
339
170
344
LED
13
T6
54
4,1
260x210x490
EVEIX-5060L1
339
170
344
LED
19
T6
57
4,1
260x210x490
EVEGC-5050L
296
150
-
LED
8
T6
51
2,8
160x150x330
EVEGC-5060L
358
170
-
LED
13
T6
54
3,6
190x170x390
EVEGC-5060L1
358
170
-
LED
19
T6
57
3,3
190x170x390
DIMENSIONAL DRAWINGS
EVEA-50..L..
EVEX-50..L..
EVEIX-50..L..
EVEGC-50..L..
Lighting fixtures for loop-in/loop-out execution DIMENSIONAL DRAWINGS Code
첫
첫
Dimension mm A B
Watt
Weight Kg
3 entries ISO M25
2 entries ISO M25
mm
EVE-5050L
300
150
8
2,7
160x150x330
EVE-5060L
358
170
13
4,0
190x170x390
EVE-5060L1
358
170
19
4,1
190x170x390
EVES-5050L
325
150
8
2,7
160x150x330
EVES-5060L
384
170
13
4,0
190x170x390
EVES-5060L1
358
170
19
4,1
190x170x390
EVE-50..L
EVES-50..L
4
EVE...L series Accessories and spare parts available on request ILLUSTRATION
DESCRIPTION
MODEL
EVE-5050L LED plate with electronic circuit complete with Remote Phosphores, heat dissipator and frame.
n. 3 power LEDs. Dome for Remote Phosphor Technology. Aluminium dissipator and frame
CODE
KEY
G-0571
SPARE PART
n. 7 power LEDs. Dome for Remote Phosphor Technology. Aluminium dissipator and frame
G-0572
SPARE PART
EVE-5050L
90 - 264 Vac 50/60 Hz
RT-6LED
EVE-5060L
220 - 240 Vac 50/60 Hz
RV-16LED
EVE-5060L1
220 - 240 Vac 50/60 Hz
EVE-5060L EVE-5060L1
Power supply electronic
FEATURES
SPARE PART
SPARE PART
EVE-5050L Protective guard EVE-5060L Globo 50 OR gasket Globo 60
Material: electro-polished stainless steel
G50-0417
Material: NBR
OR-4512SH70
SPARE PART
G60-0417
SPARE PART
K15-131
Ex e pendant mounting EVE
n. 3 ISO M25 entries
G-0444
SPARE PART
Ex e ceiling mounting EVES
n. 2 ISO M25 entries
G-0439
SPARE PART
EVE-5050L Globe with shade ring EVE-5060L
Pendant eyebolt
5
RV-17LED
G50-0440CM
Borosilicate glass globe Threaded aluminium shade ring
SPARE PART
G60-0440CM
Material: galvanised steel
GOF-8
SPARE PART
EVE...L series Accessories and spare parts available on request ILLUSTRATION
DESCRIPTION
MODEL
FEATURES
CODE
Pendant mounting EVEA
n. 1 ISO M25 entry
G-0213I
SPARE PART
Pendant mounting with eyebolt EVEGC
n. 4 ISO M25 entries
G-0216I
SPARE PART
Ceiling mounting EVEX
n. 4 ISO M25 entries
G-0214I
SPARE PART
Wall mounting with bracket EVEIX
n. 4 ISO M25 entries
G-0215I
SPARE PART
EVE-5050L
White painted aluminium Stainless steel
G50-427IN
EVE-5060L
White painted aluminium Stainless steel
Reflector
G50-427 SPARE PART
EVE-5050L
G60-427
ACCESSORY
G60-427IN
Contact our Sales Office for availability
Dome reflector
SPARE PART ACCESSORY
EVE-5060L
30째 inclined dome reflector
KEY
White painted aluminium
G60-427D
EVE-5050L Contact our Sales Office for availability
SPARE PART ACCESSORY
EVE-5060L
Cable gland
For models and codes, visit www.cortemgroup.com
REVD2IB REV2IB
Articulated bracket for sloping mounting (have a look at installation and mounting methods)
Material: galvanised steel
G-0543
ACCESSORY
Warning signs
Materials: translucent film on plexiglass and aluminium frame
G-0513
ACCESSORY
SPARE PART ACCESSORY
SPARE PART
SPARE PART
6
EVE...L series Lighting Fixture with LED Remote Phosphor Technology Estimate of average life period between several types of lamps 50000 45000 40000 35000 30000 25000
LIFE (in hours)
20000 15000 10000 5000 0
Incandescent Halogen Compact fluorescents LED
The respect of two basic conditions, the internal temperature and the intensity of current, guarantees a life of LEDs equal to 100,000 hours.
Comparison of consumption between different types of lamps The return investment is 18 to 24 months without considering the savings in maintenance costs. 100% 90% Traditional incandescent lamps
80% 70%
Improved incandescent lamps Class C
60% 50%
Improved incandescent lamps Class B
40% 30%
Compact fluorescent lamps
20%
10%
LED Diode
0%
100%
7
70-80%
50-60%
20-30%
<20%
EVE...L series Lighting Fixture with LED Remote Phosphor Technology EXPLODED DIAGRAM OF EVE-5050L LIGHTING FIXTURES O-ring
Terminals housing Cover of terminals housing
O-ring
Electric terminals
Power supply Diaphragm
LED plate with electronic circuit complete with Remote Phosphores, heat dissipator and frame. O-ring
Globe with shade ring
8
Installation and mounting methods Example of mounting with articulated bracket
Example of ceiling mounting with lighting fixture for loop-in / loop-out
Example of wall mounting
Dimension in mm
9
Photometric diagram EVE-5050L, PEACK CD EQUIVALENTS
EVE-5050L (8W) LED + remote phosphor
EVA (15W) Fluorescent
EVA (50W) Halogen
EVA (75W) Incandescent
EVE-5060L, PEACK CD EQUIVALENTS
EVE-5060L (13W) LED + remote phosphor
EVA (30W) Fluorescent
EVA (110W) Halogen
EVA (150W) Incandescent
EVE-5060L1, PEACK CD EQUIVALENTS
EVE-5060L1 (17W) LED + remote phosphor
EVA (40W) Fluorescent
EVE-5050L Luminous flux: 430 lm
EVA (150W) Halogen
EVA (200W) Incandescent
EVE-5060L1 Luminous flux: 1200 lm
On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.
= plane 90270 = plane C 0180
10
Supporting bracket
EVML - Zone 1, 2, 21, 22 - Excellent heat dissipation - Saves in energy and high efficiency - Suitable for low temperature - Easy to install - Small size
Cooling fins Painted aluminium body
Transparent resin
LED resin-bonded electronic board
11
Cable entry
Orientable bracket detail
EVML
Low Bay LED lighting fixture
EVML lighting fixtures have been designed to offer a Low Bay lighting fixture that could replace incandescent equivalents with lower costs. They are suitable for the illumination of small areas in which it’s necessary to limit the obstruction such as tunnels, passages, corridors, stairways, perimeter walls and command and control cabins. They can also be used to illuminate and monitor hazardous materials contained inside tanks and cisterns. The EVML series features the 'Ex e mb' method of protection: the electronic board and LEDs are protected with silicone of high transparency. The Low Bay LED lighting fixtures has been specifically designed to meet the technical requirements of LEDs. In effect, the body fins act as a heat dissipater for the LED plate meaning that more powerful lighting can be installed without causing any deterioration of the actual LEDs. The universal steel mounting bracket complies with all application requirements and it allows the directionality of the light and an easy installation at low heights in all those areas defined as dangerous for the presence of explosive gas and dust as Zone 1, 2, 21, 22. The protective flat glass is resistant to impact and high temperatures and ensures nonpolluting illumination to the surrounding environment.
Application sectors: Oil Chemical and Anti light refineries petrochemical pollution plants
Offshore plants
Onshore plants
Perimeter lighting
Oil loading/ unloading jetties
Stairs Handrails
CERTIFICATION DATA Classification: 94/9/EC
Group II
Category 2GD
Installation: EN 60079.14
zone 1 - zone 2 (Gas)
zone 21 - zone 22 (Dust)
Marking: Certification:
II 2GD Ex e mb IIC T6 Gb - Ex e tb IIIC T60°C Db IP66 ATEX IEC Ex
Standards:
Class temperature: Ambient temperature:
Degree of protection:
ITS 15 ATEX 18233
Work in progress
ITS 15.0008
Work in progress
CENELEC EN 60079-0: 2012, EN 60079-7: 2007, EN 60079-18: 2009, EN 60079-31: 2014 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2012, IEC 60079-7: 2007, IEC 60079-18: 2009, IEC 60079-31: 2014 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS
60°C (T6) -40°C +55°C IP66
12
EVML
Low Bay LED lighting fixture
MECHANICAL FEATURES
ORIGINAL PRODUCT Low copper content aluminium alloy fitted with cooling fins for better heat dissipation Shock and temperature resistant tempered glass Acid, hydrocarbon and high temperature resistant silicone Stainless steel AlSI 316L Stainless steel 1 x ISO M16 entries. Fixture supplied with REV01IB cable gland Epoxy coating Ral 7035 (Light grey)
Body: Glass face: Gaskets: Supporting bracket: Bolts and screws: Entries: Coating: :
The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests) EXPLODED DIAGRAM OF EVML LIGHTING FIXTURE
Silicone gaskets REV01IB cable gland
Terminals 2x2.5mm2
LED resin-bonded electronic board
External aluminium ring
Terminal housing
Shock and temperature resistant tempered glass Supporting bracket
13
EVML
Low Bay LED lighting fixture Electrical features Power supply: Rated frequency: Power consumption:
EVML-50
EVML-50/110
220 -240 Vac
110 Vac/dc
50-60 Hz
50-60 /0 Hz
19 W
12 W
Direct connection to terminal board L, N, Pe. Section 2,5mm2, suitable for loop-in/loop-out
Connection: Power factor:
>0,95
>0,96
Rated current:
75 mA
100 mA
EMC (electromagnetic compatibility):
EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3, IEC 61000-4-...
THD (total harmonic distortion): Over-voltage protection:
<25% 4 kV
5 kV
LED Multichip:
Seoul (Cool color)
Seoul (Cool color)
Viewing angle:
120째
120째
5000 K
4200 K
CRI:
80
80
Instant Restrike:
YES
YES
1032 lm
790 lm (*)
385 cd
290 cd (*)
57 lm/W
57 lm/W
Photometric features
Colour temperature:
Lumen: Maximum light intensity: Overall efficiency: * Data being updated
ACCESSORIES AVAILABLE / SPECIAL REQUESTS U bolt for pole mounting
14
EVML Code
Low Bay LED lighting fixture Type Lamp
Watt
Class (Ta = +40째C)
Max surface temperature 째C (Ta = +40째C)
Weight Kg mm
EVML-50
LED
19 W
T6
60
1,1
EVML-50/110
LED
12 W
T6
60
1,1
DIMENSIONAL DRAWING
Dimension in mm Tilt degrees for lighting fixture installation
INSTALLATION AND MOUNTING EXAMPLE
Example pole mounting
15
Example of wall or structure mounting
EVML
Low Bay LED lighting fixture EVML-..., Example of equivalents
EVML-50 (19W) LED
(100W) Incandescent
(70W) Halogen
(23W) Electronic
Typical energy savings
81%
73%
17%
10.50 10.50 15.09
10.50
15.09
15.09
10.50
19.69 19.69
19.69
10.50
15.09
24.29
19.69
28.88 33.48
15.09
10.50
24.29 28.88
24.29
15.09
33.48
10.50 19.69 28.88 24.29
15.09
38.08 19.69 24.29 15.09
10.50
38.08
28.88 33.48
33.48
42.67
42.67
47.27 38.08
33.48 28.88
47.27
42.67
38.08
51.87
47.27
15.09
24.29
28.88
19.69
10.50 15.09
38.08
24.29 28.88 19.69
33.48
15.09
15.09
28.88 42.67 38.08 33.48
42.67
28.88 19.69 24.29
38.08
15.09 33.48 28.88
28.88 24.29
10.50
24.29
33.48 47.27
33.48
19.69
38.08
47.27 42.67
15.09
15.09
42.67 51.87
19.69 24.29
19.69 24.29 28.88
24.29
19.69
10.50
15.09
24.29
19.69
19.69 19.69
10.50 15.09
10.50
15.09
15.09 10.50
EVML-50 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 2,5m in height. Example of lighting design made with EVML-50 LED Low Bay lighting fixtures
EVML-50 Luminous flux: 1032 lm On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.
= plane 90270 = plane C 0180
16
EVL
Supporting bracket
- Zone 1, 2, 21, 22 - Replaces traditional discharge lamps of up to 400W - Saves in energy, maintenance and installation costs - Instant, bright illumination - Suitable for GAS category IIC
Cooling fins
Internal reflector
Shock-resistant tempered glass
Ex e terminal housing for a quick connection
17
Entries
LED Multichip
EVL series High bay LED lighting fixture The new LED lighting fixtures EVL series has been developed with the aim of redefining the concepts of compactness, versatility and ease of installation thanks to the new LED lighting system "COB" (ChipOnBoard). It features Multichip LED formed by a matrix of LEDs connected together and covered with a layer of diffused phosphorus. This technology obtains high values of lumen output and the installation at low heights, without the risk of disturbing the operator. The EVL series consists of three lighting fixtures sizes and represents the LED alternative for all those areas where it was normal to use lighting fixtures with discharge lamps of low and medium power up to 400W. The body, made of alluminium alloy, is equipped with fins that act as a heat sink allowing a fast and effective dispersion of heat generated by the normal operation of the LED. The geometric conformation of the cooling fins was also designed with the objective of minimizing the deposit of combustible dust, allowing the self-cleaning of the lighting fixture by air or water present in the environment. Furthermore, thanks to the absence of UV emission, there is no ionization of the air particles around the lighting fixture, an intrinsic characteristic of LED technology which limits the attraction of dust and insects. The design of the lamp body, in addition to being functional to the duration of the system, gives the equipment very high light efficiency. The electrical connection is easier thanks to a ‘Ex e' terminal housing which allows the entry with a ‘Ex e’ cable gland (no barrier). In addition, an opposed plugged hole permits the through wiring connection.
Application sectors: Oil Chemical and Anti light refineries petrochemical pollution plants
Offshore plants
Onshore plants
Perimeter lighting
Oil loading/ unloading jetties
100% Cortem product
CERTIFICATION DATA Classification: 94/9/EC
Group II
Category 2GD
Installation: EN 60079.14
zone 1 - zone 2 (Gas)
zone 21 - zone 22 (Dust)
Marking:
II 2GD Ex de IIC T.. Gb - Ex tb IIIC T..°C Db IP66 ATEX
Certification:
ITS 14 ATEX 18144
IEC Ex IECEx ITS 14.0061 Standards:
CENELEC EN 60079-0: 2012, EN 60079-1: 2009, EN 60079-7: 2007, EN60079-31: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2007-04, IEC 60079-31: 2013, IEC 60079-7: 2006-07 See “ambient temperature range” table
Ambient temperature:
IP66
Degree of protection:
STANDARD AMBIENT TEMPERATURE RANGE FOR EVL LIGHTING FIXTURES LED LIGHTING FIXTURE AMBIENT TEMPERATURE CLASS TEMPERATURE MAXIMUM SURFACE TEMPERATURE
EVL-60
EVL-70
EVL-80
-20°C +40°C
-20°C +60°C
-20°C +40°C
-20°C +60°C
-20°C +40°C
-20°C +60°C
T6
T5
T4
T4
T4
T4
85°C
100°C
135°C
135°C
135°C
135°C
18
EVL series High bay LED lighting fixture
MECHANICAL FEATURES
ORIGINAL PRODUCT Low copper content aluminium alloy fitted with cooling fins for better heat dissipation Shock and temperature resistant tempered glass sealed with aluminium ring Acid, hydrocarbon and high temperature resistant silicone Stainless steel 316L Stainless steel 2 x ISO M20 entries. Fixture kit with PLG1IB plug and REV1IB cable gland Epoxy coating Ral 7035 (Light grey)
Body: Glass face: Gaskets: Supporting bracket: Bolts and screws: Entries: Coating: :
The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests) EXPLODED DIAGRAM OF EVL-70 LIGHTING FIXTURE Multichip LEDs formed by a matrix of LEDs connected together and covered with a diffused phosphor layer. LED light source allows a better identification of colors of the objects than traditional sodium vapor lamps which have a low color rendering index (CRI = 25). The EVL CRI typical value is CRI = 75. Higher levels of CRI can be provided upon request.
Cable glands REV1IB
Electric terminals 6x4mm2
Ex e terminal housing
Internal reflector Supporting bracket Shock and temperature resistant tempered glass sealed with aluminium ring
19
EVL series High bay LED lighting fixture Electrical features Power supply: Rated frequency: Power consumption:
EVL-60
EVL-70
EVL-80
120-277 Vac
120-277 Vac
220-240 Vac
50-60 Hz ±5%
50-60 Hz ±5%
50-60 Hz ±5%
29 W
55 W
86 W
Direct connection to terminal board L, N, Pe. Section 4mm2, suitable for loop-in/loop-out
Connection: Power factor:
>0,90
>0,90
>0,95
Rated current:
130 mA
250 mA
380 mA
EMC (electromagnetic compatibility):
EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3, IEC 61000-4-...
THD (total harmonic distortion): Over-voltage protection:
<15% 100-240 Vac 2 kV
Driver performances: Dimmer:
2 kV
6kV
Over-Voltage protection, Over-Current protection, Short-Circuit protection YES (0-10 Vdc)
YES (0-10 Vdc)
On request
LED Multichip:
Cree CXA
Cree CXA
Cree CXA
Viewing angle:
120°
115°
115°
6500 K
6500 K
5000 K
CRI:
75
75
75
Instant Restrike:
Yes
Yes
Yes
Lumen:
2500 lm
5260 lm
8110 lm
Maximum light intensity:
1165 cd
2150 cd
3330 cd
Overall efficiency:
86 lm/W
96 lm/W
94 lm/W
Photometric features
Colour temperature:
ACCESSORIES AVAILABLE / SPECIAL REQUESTS CRI values higher U bolt for pole mounting Eyebolt
20
EVL series series selection chart 42,45 40,0 37,5 35,0 32,5 30,0 27,5 25,0 22,5 18,26
Code
Type Lamp
Watt
THERMAL IMAGING EVL-70
Following a very brief initial period, the lighting fixture reaches thermal stability. This image shows the detected heat. With the ambient temperature at 18°C (as shown by the blue background) the LED lamp barely touches 42°C at the hottest point. This thermal performance is tangible proof of the high efficiency of LED lamps as a source of light. It is also worth noting the distribution of heat on the fins that are the result of sophisticated Thermal Management.
Class (Ta = +40°C)
Max surface temperature °C (Ta = +40°C)
Weight Kg mm
EVL-60
LED
30 W
T6
85
3,5
EVL-70
LED
52 W
T4
135
5,2
EVL-80
LED
90 W
T4
135
7,2
DIMENSIONAL DRAWING EVL-60
EVL-70
EVL-80
Dimensions in mm DON’T FORGET TO ORDER THE ACCESSORIES Example:
21
Type of lighting fixture EVL-80
+
+
GOF-8 + Pendant eyebolt
+
other...see key
ACCESSORIO
EVL series Accessories and spare parts available on request
ILLUSTRATION
DESCRIPTION
MODEL
FEATURES
CODE
Pendant eyebolt
Ø internal 20
Material: galvanised steel
GOF-8
U bolt for pole mounting
for Ø1 1/2” holes
Material: stainless steel 316L
UBD5GS
EVL-60 Supporting bracket
EVL-70
Holder
EVL-70 EVL-80
Power supply circuit
Cable gland
Material: stainless steel 316L
G-765
Material body: PBT Contacts: CuSn
HOLDEVL-70
RICAMBIO
HOLDEVL-80
120-277 Vac
LEDDEVL60
EVL-70
120-277 Vac
LEDDEVL70
EVL-80
220-240 Vac
LEDDEVL80
ISO M20
std. range cavo 7÷12
REV1IB
EWL-100
RICAMBIO
HOLDEVL-60
EVL-60
EWL-80
RICAMBIO ACCESSORIO
G-766
EWL-70 Front ring with glass
RICAMBIO ACCESSORIO
G-764
EVL-80 EVL-60
KEY
RICAMBIO
RICAMBIO
G60-0587
Aluminium ring Borosilicate glass face
G70-0587
RICAMBIO
G80-0587
22
Installation and mounting methods
Example of wall or structure mounting
Example of pole mounting
Pole Ă&#x2DC;1 1/2â&#x20AC;?
Compact size and lightweight = Cheaper support structures and most space available
EVL-80
The comparison between the two lighting fixtures highlights the less space occupied by the EVL-80 with the same lighting performance.
23
EWAES-5080F5 (Mercury)
Features and photometric diagrams EVL-..., Example of equivalents
EVL-60 (30W) EVL-70 (60W) EVL-80 (90W) LED
(125W) (250W) (400W) Mercury
(70W) (150W) (250W) Sodium
(70W) (150W) (250W) Metal halide
Typical energy saving
77%
61%
61%
EVL-60 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 3.5m in height. 30.86
25.31
36.40
30.86
41.95 47.49
41.95
47.49
53.04
36.40
53.04 75.21
53.04
58.58
75.21
64.12 69.67 64.12
53.04 41.95
58.58 47.49 36.40
53.04 58.58
41.95 47.49
30.86 25.31
36.40 30.86
25.31
64.12
41.95 36.40
53.04
58.58
53.04 41.95 47.49 36.40
63.67
53.04 47.49
41.95 36.40
30.86
41.95
36.40
41.28
EVL-60 Luminous flux: 2500 lm
89.66 105.78
105.78
56.21 59.94
45.01
78.91 73.54
41.28
52.48 52.48
48.74 45.01
48.74 45.01
68.17 62.79
45.01
48.74
41.28
45.01
37.54
100.41
95.03
95.03 89.66
89.66
89.66
78.91 73.54 68.17
84.29 78.91 73.54 68.17 62.79
89.66
84.29
84.29 84.29 78.91
68.17 62.79
73.54 68.17
78.91 78.91
73.54
57.42
41.28
EVL-70 Luminous flux: 5260 lm
78.91
73.54 78.91
89.66
95.03
62.79 73.54
68.17
84.29
100.41
48.74
95.03
95.03
78.91 84.29 73.54 68.17
56.21 52.48
100.41
89.66
45.01
52.48
59.94 56.21
48.74 41.28
45.01
48.74
59.94
73.54 78.91
84.29
100.41
63.67
63.67
59.94
84.29 89.66
100.41 95.03
84.29
56.21 52.48 67.41 63.67
56.21
89.66 100.41
48.74 67.41
45.01
37.54 25.31
73.54
52.48
71.14
67.41
48.74 52.48 56.21 45.01
25.31
30.86
45.01
68.17 62.79
95.03
89.66 95.03 100.41
78.91
62.79 57.42
95.03
71.14
59.94
48.74 52.48 30.86
73.54 78.91 84.29
68.17
73.54 78.91
84.29
59.94 56.21
63.67
56.21
48.74 45.01
89.66 95.03
68.17
57.42
73.54 78.91
84.29
89.66
59.94
36.40 41.95
78.91
84.29
62.79 68.17
73.54 78.91
73.54 78.91
62.79 68.17
45.01 48.74
67.41
63.67
53.04
47.49
36.40 30.86
64.12
47.49 41.95
67.41
67.41
68.17
41.28 56.21 52.48
67.41
48.74 59.94 63.67 45.01 52.48 56.21
41.95 47.49
57.42
73.54
73.54
84.29
45.01 48.74
59.94 63.67
63.67
36.40
64.12 58.58
69.67
30.86
59.94
62.79
68.17
68.17 68.17
41.28
56.21 52.48
59.94
59.94 63.67
45.01 48.74 52.48 56.21
48.74
52.48 56.21
56.21
45.01 48.74 52.48
41.28
37.54
45.01
36.40 69.67
36.40
52.48
56.21
30.86
69.67 64.12
69.67
58.58
47.49
41.95 47.49
53.04 58.58
69.67
64.12
48.74
62.79
57.42
41.28
48.74
52.48
36.40
47.49
58.58 64.12
53.04
25.31
30.86
41.95
64.12
58.58
37.54
47.49
58.58
41.28
36.40
53.04
47.49 53.04
36.40 41.95
41.95
41.95
25.31
30.86
45.01
EVL-80 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 9m in height
37.54 45.01
48.74 36.40
36.40
45.01
45.01
36.40 30.86
41.95
41.28
37.54
30.86
25.31
30.86
EVL-70 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 5m in height.
73.54 68.17 62.79
57.42
73.54 68.17
57.42 62.79
EVL-80 Luminous flux: 8110 lm
On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.
= plane 90270 = plane C 0180
24
Supporting bracket
EWL - Zone 1, 2, 21, 22 - Replaces traditional discharge lamps of up to 750W - Saves in energy, maintenance and installation costs - Instant, bright illumination - Suitable for GAS category IIC
Cooling fins
Internal reflector
Multi LED plate Shock-resistant tempered glass 25
EWL Series High bay LED lighting fixture EWL series LED High Bay lighting fixture combines a light and compact design with improved performance and reliability over time in terms of safety, efficiency and energy saving guaranteeing a lifespan of 20 years of constant high quality illumination. The EWL series is suitable for installation at low and medium heights in all those areas defined as hazardous due to the presence of gases and explosive dusts such as Zones 1, 2, 21 and 22. The universal steel mounting bracket complies with all application requirements. Unlike the rest of the market that offers a modification of LEDs inside old lighting fixtures, the EWL series has been specifically designed to meet the technical requirements of LEDs. In effect, the body of the lamp acts as a heat dissipater for the LED plate meaning that more powerful lighting can be installed without causing any deterioration of the actual LEDs. The protective shockproof glass plate is resistant to high temperatures and ensures that light emissions do not pollute the surrounding environment. The LED board is positioned in a separate “chamber” housing the electronic power supply system and this in turn is separated by an “Ex e” terminal box housing that is used to connect the lighting fixture to the electronic power supply system through a cable gland with an Ex (non barrier) O-ring as specified in EN/IEC 60079-14. The fact that discharge lamps containing mercury are not used in hazardous areas makes these light fixtures eco-compatible and they have a no cost environmental impact in the event of recycling. LED lights can be fitted with a lens that changes their photometric properties meaning that the same lamp body can replace a traditional discharge lamp lighting fixture (EV, EW, EWA series). A further advantage in using EWL series LED fixtures lies in the knowledge that the degree of illumination will never just fade. If one LED fails, the others keep on working and when the lamp is turned on, the light reaches its maximum level instantly.
Application sectors: CERTIFICATION DATA
Oil Chemical and Anti light refineries petrochemical pollution plants
Offshore plants
Onshore plants
Perimeter lighting
Classification: 94/9/EC
Group II
Category 2GD
Installation: EN 60079.14
zone 1 - zone 2 (Gas)
zone 21 - zone 22 (Dust)
Marking: Certification:
ATEX
ITS 11 ATEX 17267 ITS 11.0018
GOST R
Class temperature: Ambient temperature: Degree of protection:
100% Cortem product
II 2GD Ex de IIC T5 Gb - Ex tb IIIC T100°C Db IP66
IEC Ex
Standards:
Oil loading/ unloading jetties
All IEC Ex and GOST R certification data can be downloaded at www.cortemgroup.com
AVAILABLE
CENELEC EN 60079-0: 2012, EN 60079-1: 2008, EN 60079-7: 2008, EN 60079-31: 2010, EN 60598-1: 2008+A11: 2009, EN 60598-2-5: 1998, EN 62031:2008, EN 62471: 2008, EN 61547: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2010, IEC 60079-1: 2008, IEC 60079-7: 2008, IEC 60079-31: 2010 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS
100°C (T5) -20°C +60°C
-20°C +50°C (EWL-801)
-40°C +60°C (EWL-100)
IP66
26
EWL Series High bay LED lighting fixture
EXEMPT FROM PHOTOBIOLOGICAL RISK (STANDARD IEC / EN 62471)
MECHANICAL FEATURES
ORIGINAL PRODUCT
Low copper content aluminium alloy fitted with cooling fins for better heat dissipation Shock and temperature resistant tempered glass sealed with aluminium ring Acid, hydrocarbon and high temperature resistant silicone Stainless steel 316L Stainless steel 2 x ISO M20 entries. Fixture kit with PLG1IB plug and REV1IB cable gland Epoxy coating Ral 7035 (Light grey)
Body: Glass face: Gaskets: Supporting bracket: Bolts and screws: Entries: Coating: :
The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)
EXPLODED DIAGRAM OF EWL-80 LIGHTING FIXTURE
Screw on front ring
Ex e terminal housing
Electric terminals
Power supply
Tempered glass
Screw on cover
REV1IB cable gland LED plate fixed to body
27
Supporting bracket
EWL Series High bay LED lighting fixture Electrical features Power supply: Rated frequency: Power consumption:
EWL-70
EWL-80
EWL-801
EWL-100
220-240 Vac ±10%
100-240 Vac ±10% (24 Vdc EWL-80/24)
220-240 Vac ±10%
100-240 Vac ±10% (24 Vdc EWL-100/24)
50-60 Hz ±5%
50-60 Hz ±5%
50-60 Hz ±5%
50-60 Hz ±5%
40 W
55 W (65 W a 24 Vdc)
110 W
188 W
Direct connection to terminal board L, N, Pe. Section 4mm2, suitable for loop-in/loop-out
Connection: Power factor:
>0,95 *
>0,95 *
>0,95 *
>0,95 *
Rated current:
185 mA *
260 mA *
508 mA *
800 mA *
Initial current:
1,55 A
2A
-
2,70 A
8
8
-
3
Initial current/Rated current: EMC (electromagnetic compatibility):
EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3, IEC 61000-4-...
THD (total harmonic distortion): Over-voltage protection:
<15% 100-240 Vac 2kV
Driver performances:
2kV
6kV
2kV
Over-Voltage protection, Over-Current protection, Short-Circuit protection SI (0-10 V) on request
SI (0-10 V)
DALI
SI (0-10 V) or PWM or resistance
Cree XTE
Cree XTE
Cree XTE
Cree XTE
120°
120°
120°
120°
Cool White
Cool White
Cool White
Cool White
R4
R4
R4
R4
5700 K
5700 K
5700 K
5700 K
CRI:
>70
>70
>70
>70
Instant Restrike:
YES
YES
YES
YES
Lumen:
3700 lm
6050 lm
10100 lm
17000 lm
Maximum light intensity:
1560 cd
2840 cd
4330 cd
6100 cd
Overall efficiency:
85 lm/W
110 lm/W
91 lm/W
91 lm/W
Dimmer: Photometric features LED: Viewing angle: Type: Group: Colour temperature:
* Test at 230Vac
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Rated voltage: 24 Vdc (code EWL-80/24, EWL-100/24) U bolt for pole mounting Eyebolt
28
EWL series selection chart
THERMAL IMAGING
Following a very brief initial period, the lamp reaches thermal stability. This image shows the heat detected. With the ambient temperature at 28°C (as shown by the blue background) the LED lamp barely touches 56°C at the hottest point. This thermal performance is tangible proof of the high efficiency of LED lamps as a source of light. It is also worth noting the distribution of heat on the fins that are the result of sophisticated Thermal Management.
Code
Lamp type
Watt
Class
Max surface temperature °C
Weight Kg mm
EWL-70
LED
40 W
T5
100
6,4
EWL-80
LED
55 W
T5
100
8,6
EWL-801
LED
110 W
T5
100
8,6
EWL-100
LED
188 W
T5
100
19,6
DIMENSIONAL DRAWING
EWL-100
EWL-80..
EWL-70
Dimensions in mm DON’T FORGET TO ORDER THE ACCESSORIES Example:
29
Type of lighting fixture EWL-80
+
UBD5G + + U bolt for pole mounting
+
other...see key
ACCESSORY
EWL Accessories and spare parts available on request
ILLUSTRATION
DESCRIPTION
MODEL
FEATURES
CODE
Pendant eyebolt
Ø internal 20
Material: galvanised steel
GOF-8
U bolt for pole mounting
for Ø1 1/2” holes
Material: stainless steel 316L
UBD5GS
Supporting bracket
EWL-70 EWL-80
Material: stainless steel 316L
G-750
SPARE PART
Supporting bracket
EWL-100
Material: stainless steel 316L
G-753
SPARE PART
EWL-70 EWL-80 LED positioned on plate EWL-80/24 with electronic circuit EWL-100
Power supply circuit
Plate material: IMS (insulated metal substrate)
G-747 G-667
std. cable range 7-12
REV1IB
EWL-70
220 - 240 Vac
RV-40LED
EWL-80
100 - 240 Vac 120 - 370 Vdc 50-60 Hz
RSLD070-45
EWL-80/24
24 Vdc
RT-70LED
EWL-100
100 - 240 Vac 120 - 370 Vdc 50-60 Hz
HLG-185H-C700B
EWL-100/24
24 Vdc
RT-240LED
EWL-100
SPARE PART
G-748
ISO M20
EWL-80
SPARE PART ACCESSORY
G-688
EWL-70 Front ring with glass
SPARE PART ACCESSORY
G-659
EWL-100/24 Cable gland
KEY
SPARE PART
SPARE PART
G70-0556
Aluminium ring Borosilicate glass face
G80-0556
SPARE PART
G100-0556
30
Installation and mounting methods
Example of pole mounting
Example of wall mounting
ß angle from 0° to 180°
Pole Ø1 1/2”
Example of pendant mounting with eyebolt
31
Features and photometric diagrams Example Peak Cd equivalents
EWL-70 (40W) EWL-80 (55W) EWL-801 (110W) EWL-100 (180W) LED
(150W) (250W) (400W) (750W) Mercury
(100W) (150W) (250W) (450W) Metal halide
(70W) (100W) (200W) (250W) Sodium
(320W) (500W) (1000W) (1500W) Incandescent
75%
60%
40%
89%
Typical energy savings
EWL-70 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 3.5m in height.
EWL-80 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 5m in height. 47.03
51.94 47.03
11.86
11.86 21.28
21.28
30.69
30.69
30.69
21.28
68.34
40.10
11.86
68.34 58.93 21.28
30.69
40.10
87.16 77.75
68.34
40.10 49.51 30.69
58.93
40.10 21.28
11.86
87.16 77.75
49.51
11.86
40.10
56.84 61.75
51.94
61.75
11.86
66.65
56.84
71.55 76.46
71.55 66.65
71.55
51.94
61.75
151.58
183.91
66.65 61.75
56.84
47.03
51.94
61.75
61.75
51.94
56.84
47.03
51.94
56.84
51.94
47.03
51.94
216.24 232.41
216.24
151.58 135.42
216.24
200.08
167.75
216.24 200.08
183.91 167.75 151.58
151.58
232.41
232.41
200.08
167.75 183.91
216.24
248.57
135.42
47.03
EWL-80 Luminous flux: 6050 lm
151.58 248.57 232.41
248.57
200.08
119.25
51.94
151.58 183.91 167.75 200.08
248.57
167.75 119.25
216.24
232.41 216.24
264.74 264.74
151.58 135.42
56.84
232.41
248.57
232.41 183.91
76.46
81.36 76.46
56.84
11.86
EWL-70 Luminous flux: 3700 lm
151.58
135.42 183.91 167.75
248.57
167.75 56.84
21.28
11.86
51.94
151.58
232.41
248.57
200.08
216.24
86.27
66.65
21.28
11.86
71.55 61.75
21.28
11.86
216.24
86.27
200.08 216.24
216.24 216.24
135.42
167.75
200.08
183.91
232.41
167.75
81.36
51.94
200.08
183.91
91.17
11.86 30.69
51.94
151.58
183.91
167.75
167.75
151.58
76.46
71.55
86.27
76.46
40.10
30.69 21.28
91.17
56.84
21.28 30.69
81.36
86.27
71.55
56.84 61.75
71.55
86.27
151.58
135.42
81.36 81.36
66.65
11.86
49.51
68.34
76.46
51.94
40.10
68.34
76.46 71.55 76.46
56.84
21.28 30.69
77.75
49.51
30.69
61.75
51.94
30.69 40.10
68.34
58.93 21.28
49.51
87.16
68.34
56.84
77.75
87.16
49.51
11.86
11.86
11.86 21.28
71.55
119.25
167.75 183.91
51.94
56.84 61.75
66.65 71.55
167.75
151.58
135.42
151.58
167.75
119.25
61.75 66.65
61.75 66.65
51.94
30.69
58.93
49.51
56.84
21.28
40.10 49.51
40.10
56.84 61.75
135.42
47.03
51.94
56.84
47.03
119.25
151.58
151.58
119.25
56.84 51.94
21.28 11.86
11.86
51.94
51.94
11.86 11.86
EWL-100 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 9m in height.
135.42 200.08
151.58 183.91
167.75
183.91 167.75
151.58
135.42 119.25
167.75 151.58
151.58
135.42
119.25
EWL-100 Luminous flux: 17000 lm
On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.
= plane 90270 = plane C 0180
32
EWL
ium
Painted alumin body
- Zone 1, 2, 21, 22 - Saves in energy, maintenance and installation costs - Instant, bright illumination - Suitable for GAS category IIC
Ex e terminal board housing for fast connection
Mounting bracket
33
EWL-../.. series LED floodlights EWL series LED floodlight combines a light and compact design with improved performance and reliability over time in terms of safety, efficiency and energy saving guaranteeing a lifespan of 20 years of constant high quality illumination. The EWL series is suitable for installation in all those areas defined as hazardous due to the presence of gases and explosive dusts such as Zones 1, 2, 21 and 22. The universal steel mounting bracket and base comply with all application requirements. Unlike the rest of the market that offers a modification of LEDs inside old lighting fixtures, the EWL series has been specifically designed to meet the technical requirements of LEDs. In effect, the body of the lamp acts as a heat dissipater for the LED plate meaning that more powerful lighting can be installed without causing any deterioration of the actual LEDs. The protective shockproof glass plate is resistant to high temperatures and ensures that light emissions do not pollute the surrounding environment. The LED board is positioned in a separate “chamber” housing the electronic power supply system and this in turn is separated by an “Ex e” terminal box housing that is used to connect the lighting fixture to the electronic power supply system through a cable gland with an Ex (non barrier) O-ring as specified in EN/IEC 60079-14. The fact that discharge lamps containing mercury are not used in hazardous areas makes these light fixtures eco-compatible and they have a no cost environmental impact in the event of recycling. LED lights can be fitted with a lens that changes their photometric properties meaning that the same lamp body can replace a traditional discharge lamp lighting fixture (RLEE series). A further advantage in using EWL series LED fixtures lies in the knowledge that the degree of illumination will never just fade. If one LED fails, the others keep on working and when the lamp is turned on, the light reaches its maximum level instantly.
Application sectors: Oil refineries
Chemical and petrochemical plants
CERTIFICATION DATA
Anti light pollution
Offshore plants
Onshore plants
Perimeter lighting
Classification: 94/9/EC
Group II
Category 2GD
Installation: EN 60079.14
zone 1 - zone 2 (Gas)
zone 21 - zone 22 (Dust)
Marking: Certification:
ATEX
ITS 11 ATEX 17267 ITS 11.0018
GOST R
Class temperature: Ambient temperature: Degree of protection:
100% Cortem product
II 2GD Ex de IIC T5 Gb - Ex tb IIIC T100°C Db IP66
IEC Ex
Standards:
Oil loading/ unloading jetties
All IEC Ex and GOST R certification data can be downloaded at www.cortemgroup.com
AVAILABLE
CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-31: 2009, EN 60598-1: 2008+A11: 2009, EN 60598-2-5: 1998, EN 62031:2008, EN 62471: 2008, EN 61547: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2007, IEC 60079-7: 2006, IEC 60079-31: 2008 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS
100°C (T5) -20°C +60°C
-20°C +50°C (EWL-801/..)
-40°C +60°C (EWL-100/..)
IP66
34
EWL-../.. series LED floodlights
EXEMPT FROM PHOTOBIOLOGICAL RISK (STANDARD IEC / EN 62471)
MECHANICAL FEATURES
ORIGINAL PRODUCT
Low copper content aluminium alloy fitted with cooling fins for better heat dissipation Shock and temperature resistant tempered glass sealed with aluminium ring Acid, hydrocarbon and high temperature resistant silicone Stainless steel 2 x ISO M20 entries. Floodlight kit with PLG1IB plug and REV1IB cable gland Epoxy coating Ral 7035 (Light grey)
Body: Glass face: Gaskets: Bolts and screws: Entries: Coating: :
The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)
Optical systems:
• • • • •
•
Model: Strip Lenses High efficiency Vibration resistant Material: Optical PC, polycarbonate for optoelectronic components Manufactured with NJCTM (No Joint Construction) technology, i.e. the elimination of the collimator applied to the lens thus ensuring perfect mating of the LED and the lens. Perfect collimation is guaranteed by the positioning and hot riveting of the lugs to provide direct fixing to the LED Three different light emission angles
Examples of illumination diagrams on the horizontal plane 10° lens (Narrow)
35
20° lens (Medium)
40° lens (Wide)
EWL-../.. series LED floodlights Electrical features Power supply: Rated frequency: Power consumption:
EWL-70/...
EWL-80/...
EWL-801/...
EWL-100/...
220-240 Vac ±10%
100-240 Vac ±10% (24 Vdc EWL-80/24)
220-240 Vac ±10%
100-240 Vac ±10% (24 Vdc EWL-100/24)
50-60 Hz ±5%
50-60 Hz ±5%
50-60 Hz ±5%
50-60 Hz ±5%
40 W
55 W (65 W a 24 Vdc)
110 W
188 W
Direct connection to terminal board L, N, Pe. Section 4mm2, suitable for loop-in/loop-out
Connection: Power factor:
>0,95 *
>0,95 *
>0,95 *
>0,95 *
Rated current:
185 mA *
260 mA *
508 mA *
800 mA *
Initial current:
1,55 A
2A
-
2,70 A
8
8
-
3
Initial current/Rated current: EMC (electromagnetic compatibility):
EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3, IEC 61000-4-...
THD (total harmonic distortion): Over-voltage protection:
<15% 100-240 Vac 2kV
Driver performances: Dimmer:
2kV
6kV
2kV
Over-Voltage protection, Over-Current protection, Short-Circuit protection SI (0-10 V) on request
SI (0-10 V)
DALI
SI (0-10 V) or PWM or resistance
Cree XTE
Cree XTE
Cree XTE
Cree XTE
Photometric features LED: Viewing angle: Type:
10°, 20° o 40°depending on the lenses Cool White
Cool White
Cool White
Cool White
R4
R4
R4
R4
5700 K
5700 K
5700 K
5700 K
CRI:
>70
>70
>70
>70
Instant Restrike:
YES
YES
YES
YES
3700 lm
6050 lm
10100 lm
17000 lm
33180 cd (EWL-70/10) 14450 cd (EWL-70/20) 5850 cd (EWL-70/40)
71000 cd (EWL-80/10) 30900 cd (EWL-80/20) 12500 cd (EWL-80/40)
85 lm/W
110 lm/W
Group: Colour temperature:
Lumen: Maximum light intensity: Overall efficiency:
118670 cd (EWL-801/10) 199740 cd (EWL-100/10) 51680 cd (EWL-801/20) 86980 cd (EWL-100/20) 20900 cd (EWL-801/40) 35180 cd (EWL-100/40) 91 lm/W
91 lm/W
* Test at 230Vac
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Rated voltage: 24 Vdc (code EWL-80/10/24) (code EWL-80/20/24) (code EWL-80/40/24) Base for horizontal adjustment on request
(code EWL-100/10/24) (code EWL-100/20/24) (code EWL-100/40/24)
36
EWL-../.. series selection chart Code
Lens type
Watt
Class
Max surface temperature °C
Weight Kg mm
EWL-70/10
Narrow (10°)
40W
T5
100
6,5
EWL-70/20
Medium (20°)
40W
T5
100
6,5
EWL-70/40
Wide (40°)
40W
T5
100
6,5
EWL-80/10
Narrow (10°)
55W
T5
100
8,6
EWL-80/20
Medium (20°)
55W
T5
100
8,6
EWL-80/40
Wide (40°)
55W
T5
100
8,6
EWL-801/10
Narrow (10°)
110W
T5
100
8,6
EWL-801/20
Medium (20°)
110W
T5
100
8,6
EWL-801/40
Wide (40°)
110W
T5
100
8,6
EWL-100/10
Narrow (10°)
188W
T5
100
18,4
EWL-100/20
Medium (20°)
188W
T5
100
18,4
EWL-100/40
Wide (40°)
188W
T5
100
18,4
DIMENSIONAL DRAWING EWL-100/...
EWL-70/...
EWL-80../...
Dimensions in mm 37
EWL-../.. Accessories and spare parts available on request ILLUSTRATION
DESCRIPTION
MODEL
Base for horizontal adjustment
EWL-70 EWL-80
FEATURES
CODE
KEY
G-161
Materiale: alluminio RAL 7035
SPARE PART ACCESSORY
Swivel base for horizontal adjustment
EWL-100
Supporting bracket
EWL-70 EWL-80
Material: stainless steel AISI316L
G-750
SPARE PART
Supporting bracket
EWL-100
Material: stainless steel AISI316L
G-753
SPARE PART
EWL-70
220 - 240 Vac
RV-40LED
EWL-80
100 - 240 Vac 120 - 370 Vdc 50-60 Hz
TXH120-124
EWL-80/24
24 Vdc
RT-70LED
EWL-100
100 - 240 Vac 120 - 370 Vdc 50-60 Hz
TXH240-124
EWL-100/24
24 Vdc
RT-240LED
ISO M20
std. range cable 7 รท12
REV1IB
Power supply circuit
Cable gland
EWL-70 Front ring with glass
EWL-80
G-326 G-327
SPARE PART
SPARE PART
G70-0556
Aluminium ring Borosilicate glass face
EWL-100
G80-0556
SPARE PART
G100-0556
Example Peak Cd equivalents EWL-70/40 (40W)
EWL-80/40 (55W)
EWL-801/40 (110W)
EWL-100/40 (188W)
250W HIM/(HPSV)
400W HIM/(HPSV)
>600W HIM/(HPSV)
1000W HIM/(HPSV)
400W Hg
1.5x400W Hg
1000W Hg
>1000W Hg
500W INC
1.5x500W INC
>1000W INC
2x1000W INC
38
Isolux diagrams EWL-70/10 illumination on the floor expressed in lux in a room 5m x 5m with the floodlight perpendicular placed at a distance of 10m.
EWL-80/10 illumination on the floor expressed in lux in EWL-100/10 illumination on the floor expressed in lux in a room 5m x 5m with the floodlight perpendicular placed a room 5m x 5m with the floodlight perpendicular placed at a distance of 20m. at a distance of 13m. 44.70
42.74
44.70
42.74 42.74
42.74
137.26
74.25
137.26 200.28
263.29
294.80 74.25
168.77
137.26 105.75
74.25
105.23
263.29
294
44.70 74.25
200.28
44.70
231 168.77 42.74
74.25
294
263.29
168.77
74.25
42.74
200.28
137.26
105.23 165.75 135.49
42.74 168.77
168.77
74.25
42.74
72.31
39.16
22.59 39.16
105.46 138.60
105.46 55.74
171.75
122.03
22.59
103.39 80.09
39.16
72.31
33.50
22.59
55.74
88.88
39.16
55.74
72.31
56.80
39.16
55.74
22.59
39.16
80.09
39.16
EWL-70/40 illumination on the floor expressed in lux in a room 6m x 6m with the floodlight perpendicular placed at a distance of 6m.
58.46
42.92
27.37
58.46 27.37
89.55 74.01 42.92 58.46
27.37
42.92
27.37
89.55 74.01
58.46
58.46
27.37
151.74 120.64 136.19 105.10
42.92 27.37
120.64 136.19 120.64
105.10
31.76 27.37
58.46 42.92
89.55
50.79
58.46
58.46
42.92
183.96 145.91
50.79
126.89
69.81
107.86
58.46
27.37 27.37
31.76 69.99
69.81
27.37
88.84
50.79
31.76
69.99
69.81
69.81
50.79 31.76
43.77
227.30 201.08
122.43 96.21
148.65 96.21
31.76
69.99
43.77
43.77
43.77 69.99 43.77
43.77
43.77
69.99
69.99
96.21
50.79 31.76
69.99
122.43
122.43
69.99
50.79
43.77
148.65
174.87
148.65
96.21
122.43 96.21
253.52
69.81
88.84
69.99 96.21
227.30 148.65 201.08
253.52
227.30 174.87 201.08
96.21 122.43
43.77
122.43 174.87
253.52
227.30
148.65
126.89
50.79
31.76
96.21
253.52
174.87
201.08
69.81
107.86
31.76 42.92
122.43
50.79
148.65 227.30
201.08
69.99
126.89
88.84
96.21
69.99
43.77
122.43 96.21
201.08
174.87
148.65
43.77
107.86 164.94
145.91
50.79
31.76
107.86
69.99 148.65 174.87
148.65
122.43
145.91
88.84 69.81
96.21
148.65
183.96
183.96
50.79 31.76
69.99
69.81
69.81
27.37 74.01
88.84
50.79
27.37
39
107.86
96.21
122.43
122.43
43.77
50.79
107.86 126.89
164.94 145.91
27.37 42.92
31.76
43.77
69.99
96.21
69.99
69.81
183.96
42.92
27.37
50.79
96.21
88.84 107.86
107.86
69.99
43.77
145.91 164.94 69.81
43.77
69.99
145.91
31.76 74.01
105.10 89.55 74.01
89.55 74.01
69.81
42.92
105.10
43.29
43.77
50.79
88.84
50.79
58.46
151.74
43.77
69.81
58.46
136.19
89.55 74.01
42.92
31.76
27.37
43.29
43.29
43.77
69.81
105.10 74.01 151.74 120.64 89.55
105.10 120.64
43.29
31.76
42.92
89.55
72.26
72.26
31.76
88.84
120.64 136.19
136.19 151.74
72.26 101.23 43.29
43.29
50.79
74.01
105.10
105.10 120.64
33.50
43.29
101.23 72.26
159.17 130.20 130.20 101.23 72.26 101.23
43.29
31.76
58.46
89.55
159.17
217.11
72.26 101.23 130.20 159.17
31.76
42.92
74.01
246.08
33.50
50.79
42.92 58.46
89.55 74.01
217.11
275.05
217.11
33.50
31.76
74.01
72.26
188.14
56.80
80.09
31.76
27.37
58.46 42.92
80.09
43.29
130.20 101.23
246.08
EWL-80/40 illumination on the floor expressed in lux in EWL-100/40 illumination on the floor expressed in lux in a room 8m x 8m with the floodlight perpendicular placed a room 10m x 10m with the floodlight perpendicular placed at a distance of 7m. at a distance of 10m.
27.37
42.92
27.37
130.20
33.50
101.23
188.14 159.17
275.05
217.11
33.50 33.50
42.92
80.09
43.29 130.20
72.26
275.05
159.17 72.26
72.26
246.08
188.14
43.29
43.29
56.80
27.37
33.50
159.17
217.11
101.23 56.80
56.80
22.59
27.37
188.14 217.11
56.80
126.68
56.80
22.59 22.59
101.23 130.20
43.29
43.29 101.23
130.20
159.17
72.26
80.09
33.50
22.59
130.20
33.50
80.09
173.27 149.98
126.68 103.39
103.39
56.80
101.23
101.23
246.08
149.98
39.16
22.59
27.37
126.68
33.50
72.26
72.26
126.68
219.86
196.57 173.27
149.98 80.09
55.74
55.74
39.16
219.86
173.27 219.86 126.68
88.88
22.59
43.29
33.50
56.80 80.09
149.98 126.68 196.57 219.86 173.27 149.98
196.57
149.98
43.29
72.26
56.80
149.98
56.80
33.50
43.29 72.26
56.80
56.80
155.18 122.03 138.60 105.46 122.03 105.46 88.88 72.31 72.31 88.88
72.31 55.74
22.59
138.60
155.18 122.03
39.16
43.29
80.09
56.80
55.74 72.31
122.03
186
43.29
103.39
88.88
155.18
171.75
186
33.50
80.09 103.39
39.16 22.59
138.60
88.88 72.31
314
186
103.39
122.03
443 186
80.09
33.50
88.88 72.31
314
314
33.50
22.59
55.74
88.88
72.31 55.74
443
44.70
56.80
39.16
55.74
186
571
314
44.70
22.59
39.16
314
700
EWL-80/20 illumination on the floor expressed in lux in EWL-100/20 illumination on the floor expressed in lux in a room 7m x 7m with the floodlight perpendicular placed a room 10m x 10m with the floodlight perpendicular placed at a distance of 15m. at a distance of 10m.
39.16 55.74
443
571
443 571 186
957
186
33.50
22.59
44.70
186
828
828 700
44.70
33.50
22.59
957
314 74.96
22.59
22.59
828
314
700
1214 1085
74.96
44.70
EWL-70/20 illumination on the floor expressed in lux in a room 6m x 6m with the floodlight perpendicular placed at a distance of 8m.
700
443
571 1085
44.70
186
443
828 1214
1085
186
74.96
44.70
42.74
135.49 105.23 74.96
314
700
1342
1214
571
135.49 105.23
74.96
42.74 42.74
226.28
105.23
42.74
74.25
74.25
196.02 165.75
196.02 165.75 135.49 105.23
44.70
105.75
42.74
226.28
165.75 135.49 74.96 105.23
105.75
137.26
105.75
74.25
286.81 286.81
700 957
443 314
571
1085
1214
186
226.28
74.96
105.75
231.78
105.75
196.02 105.23 286.81 226.28 165.75 256.55
42.74
294.80
443
957
571
44.70
186
314
571 700
571 700 957
443 314
443
443
314
186
135.49 226.28 105.2374.96 256.55 196.02 165.75
256.55
74.96
186 44.70
196.02165.75
196.02 226.28
165.75
168.77 105.75 263.29 137.26
314
314
74.96
105.23 105.23 135.49 135.49 105.23 74.96 165.75
74.96
42.74
200.28
105.75 42.74
44.70
105.75 168.77
186
44.70
74.96
74.25
105.75 105.75
42.74
186
74.96
44.70
74.25 74.25
186
186
44.70
42.74
Photometric diagrams
EWL-70/10 Luminous flux: 3700 lm
EWL-80/10 Luminous flux: 6050 lm
EWL-100/10 Luminous flux: 17000 lm
EWL-70/20 Luminous flux: 3700 lm
EWL-80/20 Luminous flux: 6050 lm
EWL-100/20 Luminous flux: 17000 lm
EWL-70/40 Luminous flux: 3700 lm
EWL-80/40 Luminous flux: 6050 lm
EWL-100/40 Luminous flux: 17000 lm
On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.
= plane 90270 = plane C 0180
40
EXEL-L - Complete with high efficiency LED tubes - Quick access to the internal electrical equipment - Double locking system operated by hexagonal-head tool - Zone 1, 2, 21, 22
Hinges
lders
LED tubes ho
Reinforced polyester resin body
Certified LED tubes
Detail of the internal side
Transparent polycarbonate cover
41
EXEL-L series lighting fixture with Cortem resin-bonded LED tubes EXEL-L series increased safety lighting fixtures for LEDs resin-bonded tubes are suitable to be installed in hazardous areas where a high degree of protection and resistance against corrosion is required. EXEL-L series is GRP made and features the ‘Ex de mb’ method of protection. It’s equipped with LED tubes sealed in a transparent resin. The LED tubes are manufactured by Cortem and they are certified and supplied along with the lighting fixture. The through wiring double ended makes installation on field easier and faster. The transparent cover is clipped into place on both sides of the fixture body with 8 clips on the EXEL-215L model and 14 clips on the EXEL-230L unit. This ensures excellent protection against dust and water over time. A safety switch housed inside the lighting fixture cuts off automatically the power supply when the lighting fixture is opened for the LED tubes and/or electrical component replacement.
Application sectors: Offshore plants
Farm produce applications
Onshore plants
Waste Low Chemical and Naval water temperatures petrochemical installations purification plants
100% Cortem product
CERTIFICATION DATA Classification: 94/9/EC
Group II
Category 2GD
Installation: EN 60079.14
zone 1 - zone 2 (Gas)
zone 21 - zone 22 (Dust)
Marking:
II 2G - Ex de mb IIC T5/T4 Gb II 2D - Ex tb IIIC T54°C/T69°C Db IP66
Certification:
ATEX
CEC 14 ATEX 130
GOST R
Norme:
Class temperature: Ambient temperature: Degree of protection:
All GOST R certification data can be downloaded at www.cortemgroup.com
AVAILABLE
CENELEC EN60079-0: 2012, EN60079-1: 2007, EN60079-7: 2007, EN60079-18: 2009, EN6007931: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994.
54°C (T5)
69°C (T4)
-40°C +40°C (T5)
-40°C +55°C (T6) IP66
42
EXEL-L series lighting fixture with Cortem resin-bonded LED tubes
ORIGINAL PRODUCT
MECHANICAL FEATURES Body: Diffuser: Protected opening system: Gasket: Reclining frame: Inner fixed frame: Bolts and screws: Entries: Mounting:
Black shock and UV resistant fibreglass reinforced anti-static polyester resin Transparent polycarbonate, shock and UV resistant Sliding system operated by a hexagonal-head tool (for safety reasons, the fixture can not be opened without the tool) Acid/hydrocarbon resistant expanded silicone Aluminium and stainless steel Extruded aluminium Stainless steel 4 x Ă&#x2DC;25.5 entries (suitable for ISO M25x1.5 threads). Lighting fixture kit contains 3 model PLG2IXEP plugs and 2 model UNI2.1XE cable glands for non-armoured cable Nickel plated brass inserts with 2 x M8 holes
ELECTRICAL FEATURES Ballast: Rated voltage: Rated frequency: Connection: Power factor: Wiring:
Electronic 220/240 V 50/60 Hz Directly to terminal board L, N, Pe section 4 mm2 terminal board with jumpers suitable for through wiring double ended 0.96 Silicone rubber cables with glass braid insulation for high temperatures
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Installation brackets Grey polyester resin body (code EXEL-215LG) Cable entry: 4 x Ă&#x2DC;20.5 holes. Lighting fixture kit contains 3 model PLG1IXEP plugs and 2 model UNI1.1XE cable glands for non-armoured cable (code EXEL-215L/20)
43
EXEL-L series lighting fixture with Cortem resin-bonded LED tubes Quick access
LED tubes holders
Inner fixed frame in extruded aluminium for components housing
Thanks to the new reclining frame on which the LED tubes are housed, it's possible an easy access to the inside part of the lighting fixture. This system simplifies the maintenance and any interventions on the electrical part by the operator, ensuring greater safety and quick service.
180째 opening of the transparent diffuser by means of a hexagonal-head tool
LED tubes certified by Cortem CE Ex II 2GD Ex e mb IIC T.. Gb Ex mb IIIC T..째C Db IP6x
Electronic ballast by Cortem according to: EN 61347-1, EN 61347-2-13, EN 62384, EN 61000-3-2, EN 61000-4-5, EN 55015, EN 61547
Manually loosening the two screws, you can recline entirely the frame and access directely to the electrical components.
Reclining frame in alluminium and stainless steel for LED tubes housing
Safety switch
Terminal board section 4mm2 Internal electrical components easily accessible by the operator for a rapid replacement in case of fault. Wiring is carried out with safety and without that detached parts of the frame obstacle maintenance operations.
44
EXEL-L series lighting fixture with Cortem resin-bonded LED tubes Code A
Dimensions mm A1 B C
Power supply
LED tubes n°
Power supply
Weight Kg
mm
EXEL-215L
785 420 185 155
29W
2
230Vac ±10% 50/60Hz
4,9
195x155x820
EXEL-230L
1370 720 185 155
56W
2
230Vac ±10% 50/60Hz
9,2
196x155x1400
DIMENSIONAL DRAWING
M25x1,5 M25x1.5
M25x1,5 M25x1.5
M25x1,5 M25x1.5
M25x1,5 M25x1.5
DON’T FORGET TO ORDER THE ACCESSORIES Example:
Type of lighting fixture EXEL-215L
ILLUSTRATION
45
Installation bracket G-0480
+
+ other ...see key
ACCESSORY
DESCRIPTION
MODEL
FEATURES
CODE
KEY
Tige
Length: 250 mm
Material: stainless steel
BRF8MIN/250
Eyebolt
Material: galvanised steel
GOF-8
Type U bracket
Material: galvanised steel
G-244
Type V bracket
Material: galvanised steel
G-263
ACCESSORY
Type D bracket
Material: galvanised steel
G-258
ACCESSORY
Type P bracket
Material: galvanised steel
G-0480
ACCESSORY
SPARE PART ACCESSORY
SPARE PART ACCESSORY
SPARE PART ACCESSORY
SPARE PART
SPARE PART
SPARE PART
EXEL-L series lighting fixture with Cortem resin-bonded LED tubes ILLUSTRATION
DESCRIPTION
MODEL
FEATURES
EXEL-215L
EXEL-230L
LTT3250E
LED tubes exec. Ex mb EXEL-230L
G-780
SPARE PART
Ex e II IP 66/67 ISO M25x1,5 (std. range cable 9รท14) (13รท18 on request)
UNI2.1XE
ISO M25x1,5
Ex e II IP 66/67
PLG2IXEP
Material: nylon
B-380
SPARE PART
CLAFT10
SPARE PART
Inverter fixing bracket
Hexagonal-head tool
SPARE PART
LTT16350E
Support for lampholder
Plug with seal and lock nut
SPARE PART
B36-363
EXEL-215L LED resin-bounded tubes G13
KEY
B18-363
Material: polycarbonate
Transparent diffuser
Non-armoured cable gland complete with rubbers, seal and lock nut
CODE
Hexagon 10
EXEL-215L
EXEL-230L
SPARE PART
EB215L
220/240 V 50/60 Hz
Electronic ballast
SPARE PART
SPARE PART
EB230L
46
EXEL-L series lighting fixture with Cortem resin-bonded LED tubes Dimensions in mm
45° angle mounting TYPE “D”
Mounting using 1.1/2” metal clamps TYPE “P”
Pendant mounting with eyebolt TYPE “O”
Type P clamp
Low ceiling mounting with clamp TYPE “U”
High ceiling mounting with clamp TYPE “V” Wiring diagrams
Normal lighting fixture
Tube ø1.1/2”
Standard pole mounting L N Power supply
Connections can be made on either side of the fixture body for simple, fast installation
47
PE
EXEL-L series lighting fixture with Cortem resin-bonded LED tubes
Example of lighting design made with EXEL-230L lighting fixtures mounted on 5 meters poles
Photometric features Lumen: Maximum light intensity: Overall efficiency:
EXEL-215L
EXEL-230L
2500 lm
5000 lm
815 cd
1705 cd
86 lm/W
89 lm/W
EXEL-215L On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.
EXEL-230L = plane 90270 = plane C 0180
48
FLFE..L FLF..L - Zone 1, 2, 21, 22 - With LED tubes - Easy re-lamping - Designed to last over time
â&#x20AC;&#x153;Ex eâ&#x20AC;? terminal board housing
Simplified maintenance
4 Joule shock resi st borosilicate glass ant
White painted reflector/frame
49
Ex d execution type FLF..L
FLFE...L, FLF...L series
Lighting fixtures with LED tubes
Lighting fixtures for LED tubes FLFE-...L (Ex de) and FLF-...L (Ex d) series have two low copper content aluminium heads fitted with G13 lamp holder, a tempered borosilicate glass tube that is resistant to changes in heat and a white painted aluminium reflector. The ‘Ex de’ lighting fixture features an “Ex e” terminal board housing that allows entry to the lamp with a cable gland with an “Ex” seal (normal) as specified in installation standard (EN/IEC 60079.14). The entry to the ‘Ex d’ lighting fixtures must be through an Ex “barrier” cable gland (sealed) or, in the case of a conduit system, with an EYS, EZS series sealing fittings. The round cross section of the lamp provides a better “Cx” coefficient with less resistance to the wind and less accumulation of dust. For this reason, these units are recommended for use in hazardous places where climatic and environmental conditions are severe and as they require less maintenance thanks to a very high ageing index. As the electrical components are housed on a frame with guides, re-lamping is quick and efficient. The fact that the fixture is fitted with a glass tube as opposed to a plastic material, makes it more effective and with a longer lifespan.
Application sectors: Oil and Chemical and petro- combustible chemical liquid depots plants
Oil refineries
CERTIFICATION DATA
Offshore plants
Onshore plants
Stair handrails
Classification: 94/9/EC
Group II
Category 2GD
Installation: EN 60079.14
zone 1 - zone 2 (Gas)
zone 21 - zone 22 (Dust)
Farm produce applications
100% Cortem product
II 2GD Ex de IIC T6 Gb - Ex tb IIIC T71°C÷T80°C Db IP66
Marking:
II 2GD Ex d IIC T6 Gb - Ex tb IIIC T71°C÷T80°C Db IP66 Certification:
ATEX
CESI 09 ATEX 008
IECEx
CES 11.0021 All IEC Ex, GOST R and INMETRO certification data can be downloaded at www.cortemgroup.com
GOST R AVAILABLE INMETRO Standards:
Class temperature: Ambient temperature: Degree of protection:
DNV 12.0159
CENELEC EN 60079-0: 2012, EN 60079-7: 2007, EN 60079-31: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0:2004, IEC 60079-1:2007, IEC 60079-7:2006, IEC 61241-0:2004, IEC 61241-1:2004 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS
85°C (T6) normal -20°C +55°C IP66 50
FLFE...L, FLF...L series
Lighting fixtures with LED tubes
FLFE-...L (Ex de)
FLF-...L (Ex d)
MECHANICAL FEATURES Low copper content aluminium alloy heads Shock and high temperature resistant borosilicate glass Acid/hydrocarbon resistant NBR on covers White painted aluminium that acts as reflector Stainless steel Stainless steel 2 x M8 holes 2 x ISO M25 entries. Fixture kit with PLG2IB plug and REV2IB cable gland Epoxy coating Ral 7035 (Light grey)
Body: External tube: Gaskets: Inner frame: Bolts and screws: Cap chain: Mounting: Entries: Coating: :
ORIGINAL PRODUCT
The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)
ELECTRICAL FEATURES Lamp holders: Rated voltage: Rated frequency: LED tubes: Connection: Wiring:
Bi-pin G13 220/240 V AC 50/60 Hz 11-22-31 W Direct to the terminal board L, N, Pe section 4 mm2 with jumpers suitable for input/output Silicone rubber cables with glass braid insulation for high temperatures
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Installation mounting brackets Stainless steel or galvanized steel guard with external aluminium protection External aluminium protection recommended for outdoor installations Re-lamping bracket for use on in-line lighting fixtures Cable gland: FGAB2NBK for armoured cable or FB2NBK for non-armoured cable (only for FLF...L)
51
FLFE...L, FLF...L series
Lighting fixtures with LED tubes Ex de lighting fixtures
Code
Dimensions mm A A1 B C
LED tubes
Power supply
Watt
Weight Kg
mm
FLFE-111L
725 640 142 197
1
220/240 Vac
11
5,0
240x230x800
FLFE-211L
725 640 142 197
2
220/240 Vac
11
5,0
240x230x800
FLFE-122L
1325 1240 142 197
1
220/240 Vac
22
7,8
240x230x1410
FLFE-222L
1325 1240 142 197
2
220/240 Vac
22
7,8
240x230x1410
FLFE-131L
1625 1540 142 197
1
220/240 Vac
31
9,5
240x230x1700
FLFE-231L
1625 1540 142 197
2
220/240 Vac
31
9,5
240x230x1700
Power supply
Watt
Weight Kg
DIMENSIONAL DRAWING
Dimensions in mm
Ex d lighting fixtures Code
Dimensions mm A A1 B C
N째 of lamps
mm
FLF-111L
725 640 142 145
1
220/240 Vac
11
4,5
240x230x800
FLF-211L
725 640 142 145
2
220/240 Vac
11
4,5
240x230x800
FLF-122L
1325 1240 142 145
1
220/240 Vac
22
7,3
240x230x1410
FLF-222L
1325 1240 142 145
2
220/240 Vac
22
7,3
240x230x1410
FLF-131L
1625 1540 142 145
1
220/240 Vac
31
9,0
240x230x1700
FLF-231L
1625 1540 142 145
2
220/240 Vac
31
9,0
240x230x1700
DIMENSIONAL DRAWING Dimensions in mm
52
FLFE...L, FLF...L series Accessories and spare parts available ILLUSTRATION
DESCRIPTION
MODEL
LED tubes G13 fitting
11 W 22 W 31 W
Tige
Length: 250 mm
CODE
Contact our Sales Office for availability
KEY
SPARE PART
Material: stainless steel
BRF8MIN/250
Type O eyebolt
Material: galvanised steel
GOF-8
Type U bracket
Material: galvanised steel
G-244
ACCESSORY
Type V bracket
Material: galvanised steel
G-263
ACCESSORY
Type D bracket
Material: galvanised steel
G-258
Type P bracket
Material: galvanised steel
G-0480
Stainless steel guard
G36-0529
Guard with Light blue/white painted 20/10 aluminium external protection
SPARE PART ACCESSORY
SPARE PART
SPARE PART
SPARE PART ACCESSORY
SPARE PART ACCESSORY
SPARE PART
Galvanised steel guard
G36-0529G
External protection
Light blue/white painted 20/10 aluminium external protection
G36-568
Cable gland
For models and codes, visit www.cortemgroup.com
FB2NBK FGAB2NBK
FLF..-1..L FLF..-2..L Re-lamping bracket with clip system for use on in-line lighting fixtures
SPARE PART ACCESSORY
ACCESSORY
Lamp holder
53
FEATURES
G13 250 V, 4 A
Material: galvanised steel
SPARE PART ACCESSORY
SPARE PART ACCESSORY
STU3249-12/S SPARE PART
STU254/S
G-0318 + G-0318/1
SPARE PART ACCESSORY
Installation and mounting methods and photometric diagrams
45° angle mounting TYPE “D”
Pendant mounting with eyebolt TYPE “O”
Mounting using 1.1/2” metal clamps TYPE “P”
Low ceiling mounting with clamp TYPE “U”
Type P clamp
High ceiling mounting with clamp TYPE “V”
Tube ø1
1/2”
Pole mounting for FLF...L with barrier cable gland
FLFE-222L / FLF-222L
Mounting system with quick release clip for easy fluorescent tube replacement. System suitable for installing in-line lighting fixtures.
FLFE-231L / FLF-231L
On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.
= plane 90270 = plane C 0180
54
L-3000, L-5, L-5R - High efficiency - Smart energy saving - IP67 protection rating - Exceptional ergonomic design - Zone 0, 1, 2
L-5R
L-5 L-3000
L-5 series adapts to fit a variety of hard hats and helmets
55
L-3000 portable LED torch The L-3000 torch has been designed to combine efficient lighting with user-selected operating time settings. It features high-performance LEDs, a new built-in dual optic system, a digital monitor showing battery status and a lighting management system, making it one of the most in-demand torch models in the industry. The distinguishing feature of this torch is the option of controlling lighting based on individual user requirements: there are three different light output presets, allowing you to choose between a 4, 6 or 8-hour operating time. Held by hand or adapted in its holster, the rotating head provides versatility at all times while you are working. Its external clip means you can hang the torch off your belt, jacket or anything else, freeing up your hands.
Application sectors: Oil refineries
Chemical and petrochemical plants
CERTIFICATION DATA Classification: Installation:
Temperature class:
Ambient Temp.: Degree of protection:
Powder Pharmaceutical industries magazines
Category 1GD
zone 0 - 1 - 2 (Gas)
zone 20 - 21- 22 ( Dust)
Onshore plants
Fuel depots
II 1GD Ex ia IIC T4 Ga - Ex ia IIIC T85째C Da IP67 ATEX
LOM 12 ATEX 2087X
GOST R Standards:
Offshore plants
Group II
Marking: Certificate:
Agriculture and food plants
DISPONIBILE
Portable LED torch: L-3000 All GOST R certification data can be downloaded at www.cortemgroup.com
EN 60079-0: 2009; EN 60079-11: 2012; EN 60079-26: 2007 and EUROPEAN DIRECTIVE 94/9/EC: 1994
135째C (T4)
-20째C +40째C IP67
56
L-3000 portable LED torch
Impact resistance and mechanical strength
Battery run time in hours and minutes
Revolutionary optics
0° / 45° / 90° rotating head
Rechargeable batteries
FEATURES Torch L-3000 Body: LEDs: Front lens: Head: Operation:
Operation monitoring: Operation test: Switches: Battery: Battery charger: Marking: Protection: Switch off: Charge indicators: Green LED: Power supply: Types and dimensions:
Thermoplastic resin with high impact strength and resistance to extreme temperatures and corrosive substances 2 x 135lm LEDs (total light output 200 lm) Shatterproof clear polycarbonate with built-in dual optics Rotates to 3 positions: 0° / 45° / 90° Operating time of both LEDs can be set to 4, 6 or 8 hours: - maximum light output > 4hrs - medium light output > 6hrs - low light output > 8hrs Digital display located on rotating head indicating remaining hours and minutes of light Warning given in the last 15 minutes when battery charge is running low Two ergonomically designed buttons made from a soft-touch material; oversized to ensure ease of use, even with gloved hands 3.7V lithium ion battery; easy for user to replace
CE, e9 IP54 Automatic end of charging Red LED: charging Batteries charged DC: 12V AC: 100/240 V, 50/60 Hz Single: 75x105x60 mm Battery charger for 3 torches:205x105x60 mm Battery charger for 5 torches:405x105x60 mm
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Holster Battery charger for 1, 3 or 5 torches 57
L-3000 portable LED torch Code
Dimensions mm L Ø
Light output
Light intensity
Discharge time
Weight Kg
L-3000
225
Tot. 200 lm
10.000 cd
Max. 8 hours
0,5
70
MODES
Max i inte mum nsit y
on at the enat light the play the time. e s
1 Switch on Press button once Both LEDs are on, offering diffused light and a focussed beam all at once. At the same time, the display comes on, showing the remaining operating time.
2
2”
Diffused light Press button twice Press button twice Only the LED located behind the optical diffuser is kept on, giving the light beam a wider angle. The special design of the optics means the LED manages to even light the area underneath, near the user's feet.
Focused beam Keep button pressed Holding down the button for two seconds switches on the LED located behind the focused spot beam optics, setting the torch to booster mode. Power is concentrated in a single LED and the light beam reaches its maximum distance and penetration. Press the On|Off button again to go back to the previous position
1
4”
2
4”
5 Strobe light Menu button Holding the On|Off button down for four seconds sets the torch to strobe mode. Using the Menu button, you can select up to five different flashing rates.
3
Consumption map Holding the Menu button down for 4 seconds activates programming mode for setting the torch's operating time and light output. Based on the 4, 6 or 8hour setting, the electronics automatically adjust the light output level and consequently consumption levels. 58
L-3000 portable LED torch DESCRIPTION
CODE
Torch end cap with clear lens
L3-10
End cap O-ring
L3-11
Optics and LED card
L3-20
PCB and display
L3-30
Complete clip
L3-480
Body O-ring
L3-55
Battery pack
L3-60
Torch body with battery charger PCB
L3-50
KEY
RICAMBIO
DON'T FORGET TO ORDER THE ACCESSORIES Example:
ILLUSTRATION
DESCRIPTION
Torch
+
Battery charger C-1000
+ other...see key
FEATURES
CODE
Voltage 100-240V
C-1000
ACCESSORIO
KEY RICAMBIO ACCESSORIO
Single battery charger
Voltage 12V
CV-1000-12V
Voltage 12/24V
CV-1000-24V
Voltage 100-240V
C-3000
Voltage 12V
CV-3000
Voltage 12/24V
CV-3000-24
Voltage 100-240V
C-5000
Voltage 12V
CV-5000-12
Voltage 12/24V
CV-5000-24
RICAMBIO
Battery charger for three torches
Battery charger for five torches
Holster
59
586-06-580
ACCESSORIO
RICAMBIO ACCESSORIO
RICAMBIO ACCESSORIO
RICAMBIO ACCESSORIO
L-5, L-5S and L-5R portable LED torch The L-5 hard hat torch, L-5S portable torch and L-5R rechargeable portable torch have been developed with the aim of reducing consumption and increasing light quality and output. To achieve this goal, we have fitted the torches with the latest generation LEDs and an automatic system to adjust light output based on input from a sensor. Designed mainly for use on hard hats and helmets, they are accessorized with fittings of various kinds, making them a valuable aid when used in conjunction with the L-3000 portable torch.
Application sectors: Oil refineries
Chemical and petrochemical plants
Agriculture and food plants
Offshore plants
Powder Pharmaceutical industries magazines
Onshore plants
Fuel depots
CERTIFICATION DATA Classification: Installation:
Group I
Category 1GD
zone 0 - 1 - 2 (Gas)
zone 20 - 21 - 22 (Dust)
Marking: Certificate: Standards:
Temperature class:
Ambient Temp.: Protection rating:
II 1GD Ex ia IIC T4 Ga - Ex ia IIIC T85째C Da IP67 ATEX
LOM 12 ATEX 2004
Portable LED torch: L-5..
EN 60079-0: 2009; EN 60079-11: 2007 and EUROPEAN DIRECTIVE 94/9/EC: 1994
135째C (T4)
-20째C +40째C IP67
60
L-5, L-5S and L-5R portable LED torch
FEATURES Torch Body: LEDs: Front lens: Sensor: Batteries: Battery run time:
Operation test: Switch: Battery charger: Marking: Protection: Charge duration: Switch off: Charge indicators: Power supply: Types and dimensions:
Thermoplastic resin with high impact strength and resistance to extreme temperatures and corrosive substances 1 x 135lm LED Shatterproof clear polycarbonate Light sensor for automatic light output adjustment 4xAAA/R0 alkaline batteries; 3.6V with L5, L-5S torch Rechargeable lithium batteries; 3.6V with L5-R torch Maximum output > 4 hrs Medium output > 8 hrs Low output > 30 hrs Warning given in the last 15 minutes when battery charge is running low Ergonomically designed button; oversized to ensure ease of use, even with gloved hands
CE, e9 IP54 Max. 4-5 hrs Automatic end of charging Red LED: charging Green LED: batteries charged DC: 12V AC: 100/240 V, 50/60 Hz Single: 75x100x120 mm Battery charger for 3 torches: 230x100x120 mm Battery charger for 5 torches: 410x100x120 mm
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Battery charger for 1, 3 or 5 torches Holster 61
L-5, L-5S and L-5R portable LED torch Code
Dimensions mm L Ă&#x2DC;
Light output
Light intensity
Description
Weight Kg
L-5
150
44
Max. 135 lm
1.600 cd
Hard hat torch
0,125
L-5S
150
44
Max. 135 lm
1.600 cd
Portable torch
0,125
L-5R
150
44
Max. 135 lm
1.600 cd
Rechargeable torch
0,125
Version L-5, L-5S: L5-100 Version L-5R: L5-100R
DESCRIPTION
L5-13
MODEL
CODE
L-5
L5-100
L-5R
L5-100R
KEY
Torch body
End cap O-ring
L5-13
L-5
BATT-AAA (x4)
L-5R
L5-BAT
RICAMBIO
Batteries Version L-5, L-5S: AAA batt. (x4) Version L-5R: Li-ion batteries
LED module
L5-300
Torch end cap with clear lens
L5-2
L-5-300
DON'T FORGET TO ORDER THE ACCESSORIES L5-2
ILLUSTRATION
Example:
Torch L-5R
+
Battery charger CL5-1
+ other...see key
DESCRIPTION
CODE
Single battery charger
CL5-1
ACCESSORIO
Battery charger for three torches
CL5-3
ACCESSORIO
Battery charger for five torches
CL5-5
ACCESSORIO
Holster
L5-8
ACCESSORIO
Hard hat adapters
Please seek advice on models from our sales department
ACCESSORIO
KEY
RICAMBIO
RICAMBIO
RICAMBIO
RICAMBIO
RICAMBIO ACCESSORIO
62
LHL - Zone 1, 2, 21, 22 - LED lamp - Energy saving - Lightweight and ergonomic - Lighting comfort
Transparent tube in polycarbonate
LED circuit sealed with transparent resin
PVC handle grip
Stainless steel hook 63
LED hand-lamp LHL-...P series The hand-lamp LHL-...P series for LED tubes of 9/17 Watt have been designed for the work of inspection and maintenance in all those potentially explosive places for the presence of gas and dust as petrochemical industries, off-shore facilities, the areas of tank control and the process areas. They are robust and easy to handle at the same time with a high degree of IP protection and excellent performance in lightoutput. The LED modules used for LHL-...P series hand-lamp allow to get an excellent color spectrum thanks to the type of light emitted by the LED.
Application sectors: Oil Gas refineries Chemical and petrochemical plants
Onshore plants
Fuel Oil loading/ Fuel tanker unloading liquid depots loading/unjetties loading areas
Offshore plants
Perimeter lighting
CERTIFICATION DATA
Classification: Installation:
Group II
Category 2GD
zone 1 - zone 2 (Gas)
zone 21 - zone 22 (Dust)
Marking:
II 2 G Ex e mb IIC T5/T4 (Gb)
Certification:
II 2 D Ex mb IIIC T95°C/T130°C (Db) IP66 ATEX CEC 13 ATEX 043
Standards:
Class temperature: Ambient temperature: Degree of protection:
CENELEC EN 60079-0: 2009; EN 60079-7: 2007; EN 60079-18: 2009; EN 60079-31: 2009
135°C (T4) Standard -20°C +40°C
Special -20°C +50°C / +60°C IP66
64
LED hand-lamp LHL-...P series
ORIGINAL PRODUCT MECHANICAL FEATURES Body: Handle: Mounting: Cable gland:
Transparent tube in polycarbonate, V0 (UL94) resistant to shock and UV rays Non-slip P.V.C. (polyvinyl chloride plasticized with non-toxic plasticizers) Hand-held lamp with stainless steel hook Model UNI01 in polyammide
ELECTRICAL FEATURES Cable: LED source: Lifetime:
H07RN-F 2x1mm2 lenght 5 m Module with 72 LED > 50.000 hours
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Different cable lengths Rated voltage 230 Vac
The color temperature of the light produced is around 5500 K, almost the color temperature of day- light. The pure white, also called achromatic point of refer- ence corresponding to the point of equal energy in the C.I.E. diagram, is placed between 5455 K and 5500 K.
65
LHL-...P series selection chart Code
Dimensions mm L
Type Lamp
Power supply
LHL-10P
475
LED
24 Vdc
LHL-20P
680
LED
24 Vdc
Watt
Class Ta =+40째C
Class Ta=+50째C
Class Ta=+60째C
Weight Kg
9
T5
T5
T4
1,4
17
T5
T5
T4
2,3
mm
DIMENSIONAL DRAWING
66
Borosilicate glass globe
XLFE-4 - Zones 1, 2, 21, 22 - Obstruction warnings - LOW INTENSITY LED technology - Lamp lifespan more than 10 years - Complies with ICAO, FAA
Painted aluminium body
Ex e terminal box for fast connection
67
Low intensity XLFE-4 LED Obstruction lighting fixtures XLFE series LED obstruction lighting fixtures are ideal for airports, chimneys, towers, smokestacks, high buildings, towers, buildings, cranes, bridges, radio/television masts, cable car and power line pylons, wind turbines, radar and telecommunication antennas and specifically for use in the petrochemical and oil industries. The LED technology, thanks to 4 high output LEDs, ensures low power consumption, a long lifespan (50,000 hours) and thus lower maintenance costs. The lighting fixture consists of an aluminium alloy body, a borosilicate glass globe and stainless steel fitting components. The lamp housing contains: an LED plate, heat dissipater, power supply unit, support frame, terminal board, polycarbonate reflector and sealed diaphragm. The ‘Ex de’ degree of protection allows connection using an Ex non-barrier cable gland making these lighting fixtures ideal for any type of plant. The red XLFE lighting fixture, with light intensity in more than 32 candles, complies with ICAO and FAA. In compliance with this standard, the luminous flux of the lighting fixture on the horizontal plane is 360° while it is less than 10° on the vertical plane. For this reason, it falls into the Low Intensity lighting fixture category. Additional benefits offered by XLFE fixtures include: lower maintenance costs, better visibility in critical weather conditions, zero environmental impact due to the absence of toxic or harmful substances and minimal light pollution thanks to the well defined directional beam.
Application sectors: Oil refineries
Chemical and petrochemical plants
Onshore plants
Offshore plants
Oil Combustible loading/unliquid loading depots jetties
High buildings
Aircraft storage facilities Hangars
CERTIFICATION DATA
Classification: 94/9/EC
Group II
Category 2GD
Installation: EN 60079.14
zona 1 - zona 2 (Gas)
zona 21 - zona 22 (Dust)
Marking:
II 2GD Ex de IIC T6 Gb; Ex tb IIIC Db IP66
Certification:
ATEX
CESI 03 ATEX 046
Standards:
IECEx IECEx CES 12.0020
All IEC Ex certification data can be downloaded at www.cortemgroup.com
CENELEC EN 60079-0: 2009, EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-31: 2009, EN 60598-1:2008+A11:2009, EN60598-2-1:1989 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2007-04, IEC 60079-31: 2008, IEC 60079-7:2006 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS
Class temperature: Ambient temperature: Degree of protection:
85°C (T6)
-20°C +55°C
Special -50°C +55°C IP66 68
Low intensity XLFE-4 LED Obstruction lighting fixtures
ORIGINAL PRODUCT
MECHANICAL FEATURES
Low copper content aluminium alloy Shock and temperature resistant borosilicate glass sealed with aluminium shade ring Polycarbonate with external metal coating Internally fitted extruded aluminium Silicone acid/hydrocarbon resistant See “XLFE-4 series dimensional drawings” Stainless steel 2 x ISO M25 entries Epoxy coating Ral 7035 (light grey)
Body: Globe: Internal reflector: Heat dissipater: Gaskets: Mounting: Bolts and screws: Entries: Coating: :
The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)
ELECTRICAL FEATURES LEDs:
Rated voltage:
Rated frequency: Power consumption: Connection: Wiring:
4 x LEDs fitted to electronic plate with single circuit 8 x LEDs fitted to electronic plate with double circuit • High resistance to vibration (longer lifespan if installed in severe operating conditions) • Estimated lifespan 100,000 hours (12 hours per day for 20 years) 24 VDC ±10%, 110 VAC ±10% 230 VAC ±10% 50/60 Hz <10 W Direct to terminal box L, N, Pe. Max section 4mm2 Silicone rubber cables with glass braid protection against high temperatures
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Special markings in II 2GD Ex d IIC T5 Gb; Ex tb IIIC T.. Db IP66. (sample code: XLF-4V1101) Cable gland: REV2IB for armoured cable or REVD2IB for non-armoured cable Yellow light (XLFE-4G..), blue light (XLFE-4B..), green light (XLFE-4V..) Ex or watertight protected control panel Special infra-red application for environments with poor visibility
69
Low intensity XLFE-4 LED Obstruction lighting fixtures EXPLODED DIAGRAM OF XLFE-4 OBSTRUCTION LIGHTING FIXTURE
Aluminium ring with borosilicate glass globe
The unit is pre-wired and consists of a light source housing containing the following: LED plate, heat dissipater, electronic power supply unit for the LED modules, support frame, terminal board, polycarbonate reflector and sealed diaphragm
The outside of the lighting fixture body is painted with RAL7035
“Ex de” protective housings containing the terminal board
LED circuit - fixed light-
ICAO, FAA standard. The red XLFE-4 unit with light intensity more than 32 candles complies with ICAO volume 1, 5th edition 2009, appendix 14 and FAA standards. In compliance with this standard, the luminous flux of the lighting fixture on the horizontal plane is 360° while it is less than 10° on the vertical plane. Single and double circuit A board with a second circuit can be supplied therefore with 4 + 4 LEDs fitted. This innovative system guarantees the correct management with an external panel in the event of a failure in the first circuit thus eliminating the need for costly 2 fixtures applications. For order codes, see the selection chart (not available for flashing lights).
LED circuit - flash 70
Dimensional designs low intensity XLFE-4
Dimensions in mm
Close up of mounting
71
Selection chart low intensity XLFE-4 Code
Colour light
Power supply
Type of light
Type of circuit
Weight Kg mm
XLFE-4R024F1
Red
24 VDC
Fixed
Single
3.0
190x170x390
XLFE-4R024F2
Red
24 VDC
Fixed
Double
3.0
190x170x390
XLFE-4R024L1
Red
24 VDC
Flash
Single
3.0
190x170x390
XLFE-4R110F1
Red
110 VAC
Fixed
Single
3.0
190x170x390
XLFE-4R110F2
Red
110 VAC
Fixed
Double
3.0
190x170x390
XLFE-4R230F1
Red
230 VAC
Fixed
Single
3.0
190x170x390
XLFE-4R230F2
Red
230 VAC
Fixed
Double
3.0
190x170x390
XLFE-4R230L1
Red
230 VAC
Flash
Single
3.0
190x170x390
DON’T FORGET TO ORDER THE ACCESSORIES Example:
Type of lighting fixture + XLFE-4R024F1
+
Cable gland FL2IBK
+
other ...see key
ACCESSORIO
72
Accessories and spare parts available on request XLFE-4 ILLUSTRATION
DESCRIPTION
MODEL
FEATURES
CODE
KEY
G60-0440CM
SPARE PART
SPARE PART
Borosilicate glass globe Globe with shade ring Aluminium ring shade ring
O-ring
Material: silicone
K15-131S
Ex e type structure mounting
2 x ISO M25 entries
G-0439
XLFE-4..024F1
1 circuit, fixed light, 24 VDC
EC-32/..024F1
XLFE-4..024F2
2 circuits, fixed light, 24 VDC
EC-32/..024F2
XLFE-4..024L1
1 circuit, flash, 24 VDC
EC-32/..024L1
XLFE-4..110F1
1 circuit, fixed light, 110 VAC
EC-32/..110F1
Kit complete with LED plate, heat dissipater, reflector and power supply.
For red LEDs enter the letter: R: red V: green B: blue G: yellow e.g. EC-32/R024F1
Cable gland
73
SPARE PART
SPARE PART
XLFE-4..110F2
2 circuits, fixed light, 110 VAC
EC-32/..110F2
XLFE-4..230F1
1 circuit, fixed light, 230 VAC
EC-32/..230F1
XLFE-4..230F2
2 circuits, fixed light, 230 VAC
EC-32/..230F2
XLFE-4..230L1
1 circuit, flash, 230 VAC
EC-32/..230L1
For cable gland models and codes see www.cortemgroup.com
REV2IB REVD2IB
SPARE PART ACCESSORY
Features, installation and mounting methods The double fixtures system requested in the event of an emergency failure, is more expensive due to the installation of 2 applications complete with terminal block and fitting it is also less functional as the beam of light is inevitably covered by the second beam. As can be seen in the diagram below, the luminous flux of the new XLFE-4 obstruction lighting fixture reaches a full 360째 on the horizontal plane with no hindrances thus eliminating the problem of illumination and making installation easier.
Obsolete 2 fixture system
1째 beam
New XLFE-4 obstruction lighting fixture
2째 beam
Luminous flux over 360째
Examples of structure fitting. Refer to ICAO and FAA standards for all installation specifications or contact the sales offices
74
CCA-02E/SLD - Lower maintenance costs - Lower power consumption - New LED technology - Zones 1, 2, 21, 22
Tempered glass wit h polycarbonate len ses
Sun shades
Brackets in galvanised steel
Connections
75
CCA-02E/S...LD LED traffic lights CCA-02E/S...LD series traffic light system is the result of research and development activities into the new LED lighting technology that can achieve optimum light efficiency, immediate power response times and very low power consumption. These Ex d IIC traffic lights are suitable for regulating traffic in chemically aggressive industrial environments or potentially explosive areas classified as Zone 1 - 2 - 21 or 22. It is made of low copper content aluminium and features tempered glass, coloured polycarbonate lenses and painted steel sun shades. The benefits offered by the new CCA02E/S…LD system are as follows: lower maintenance costs, better visibility in critical conditions thanks to the LED lamps, better reliability thanks to the guaranteed continuous light even if one LED fails and, lastly, the lack of any “phantom” effect.
Application sectors: Oil refineries
Fuel tanker Chemical loading/unand petrochemical loading areas plants
Offshore plants
Emergency exits
Combustible Oil loading/ liquid unloading depots jetties
100% Cortem product
CERTIFICATION DATA
Classification: 94/9/EC
Group II
Category 2GD
Installation: EN 60079.14
zone 1 - zone 2 (Gas)
zone 21 - zone 22 (Dust)
Marking: Certification:
II 2GD Ex d IIC T6 Gb - Ex tb IIIC T... Db IP 66 ATEX
CESI 01 ATEX 036
IECEx TSA 06.0012 GOST R
Standards:
Class temperature: Ambient temperature: Degree of protection:
All IEC Ex and GOST R certification data can be downloaded at www.cortemgroup.com
AVAILABLE
CENELEC EN 60079-0: 2006, EN 60079-1: 2007, EN 61241-0: 2006, EN 61241-1: 2004 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2004, IEC 60079-1: 2003, IEC 61241-0: 2004, IEC 60079-1: 2004
85°C (T6) Standard -20°C +55°C
Special -40°C +55°C IP66
76
CCA-02E/S...LD LED traffic lights
ORIGINAL PRODUCT
MECHANICAL FEATURES Body and internal ring: Internal frame and bracket: Sun shades: Gasket: Glass face: Fresnel lens: Coloured lens Bolts and screws: Mounting: Entries: Coating: :
Low copper content aluminium alloy Aluminium Galvanised steel Acid/hydrocarbon resistant NBR Shock and high temperature resistant tempered glass Polycarbonate Red, yellow and green in polycarbonate Stainless steel See “CCA-02E/S...LD series dimensional drawings” 1 x 3/4” Rc UNI ISO 7/1 Epoxy coating Ral 1003 (Signal yellow) The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)
ELECTRICAL FEATURES LED: • • • •
Power supply: Rated voltage: Rated frequency: Connection: Power factor: Wiring:
4 LEDs installed on plate (if one or more of the LEDs fails, the lamp keeps on working) High resistance to vibration (longer lifespan if installed in severe operating conditions) Estimated lifespan 50,000 hours Maintenance costs estimated to be about one tenth compared with systems currently in use
High efficiency electronic system. Protection against short circuit, overloading and restore system 230Vac ±10% 50/60 Hz Direct entries for cables to terminal board L, N, Pe. Max section 4mm2 0.96 Silicone rubber cables with glass braid protection against high temperatures
ACCESSORIES AVAILABLE / SPECIAL REQUESTS Cable gland: FGAB2NBK for armoured cable or FB2NBK for non-armoured cable Rated voltage 24Vdc (code CCA-02E/S2LD24) 77
CCA-02E/S...LD series selection chart Code
LED colour
Number of signallers
Watt
Weight Kg mm
CCA-02E/S1-1LD
GREEN
1
6W
8
190x190x320
CCA-02E/S1-2LD
YELLOW
1
6W
8
190x190x320
CCA-02E/S1-3LD
RED
1
6W
8
190x190x320
CCA-02E/S2-4LD
GREEN + RED
2
6W
16
230x580x320
CCA-02E/S2-5LD
GREEN + YELLOW
2
6W
16
230x580x320
CCA-02E/S2-6LD
RED + YELLOW
2
6W
16
230x580x320
CCA-02E/S3-7LD
RED + YELLOW + GREEN
3
6W
24
230x870x320
DIMENSIONAL DRAWING Configuration with one signaller
Configuration with two signallers
Configuration with three signallers
CLOSE UP OF TRAFFIC LIGHT WIRING COUPLING WITH 2 OR 3 SIGNALLERS
Sealed nipple NPSF-2
3 part coupling RMF-2
Dimensions in mm
78
Accessories and spare parts available on request for CCA-02E/S...LD ILLUSTRATION
DESCRIPTION
FEATURES
CODE
Red lens
G-572R
Yellow lens
G-572G
Green lens
G-572V
Fresnel lens
Material: polycarbonate
G-573
SPARE PART
Protective hood
Material: galvanized steel painted aluminium
K-320
SPARE PART
Electronic power supply
240V Âą10%
RV-11LED
Gasket
Material: NBR
K20-131
Red LED board
G-614R
Yellow LED board
G-614G
Green LED board
G-614V
For models and codes, visit www.cortemgroup.com
FB2NBK FGAB2NBK
Coloured prismatic polycarbonate lens
LED plate
Cable gland
79
KEY
SPARE PART
SPARE PART
SPARE PART
SPARE PART
SPARE PART ACCESSORY
CCA-02E/S...LD traffic light features EXPLODED DIAGRAM OF CCA-02E/S1-3LD TRAFFIC LIGHT Corrosion resistant black painted galvanized steel
Electrical components fitted to aluminium frame
Gasket between body and aluminium ring Polycarbonate Fresnel lens
RAL1003 painted aluminium alloy body
Tempered glass sealed on aluminium ring
RAL1003 painted aluminium ring
Prismatic polycarbonate coloured lens
WIRING DIAGRAM
1 signaller
3 signallers
N N
LED
LED
L1
Terminal board
L1
Electronic power supply
Terminal board
Electronic power supply
2 signallers N
LED
N
L1
LED L1
Terminal board
Terminal board
Electronic power supply
Electronic power supply
N
LED
N
LED L1
Terminal board
Electronic power supply
L1
Terminal board
Electronic power supply
80
CCA-03EX - Easy installation - Low energy consumption - New COB LED technology - Zone 1, 2, 21, 22
Directional LED spotlights
Body and lid in coated aluminium
LED for proper op eration monitoring
81
CCA-03EX Lighting fixtures for safety warnings The new LED lighting fixtures for safety warnings CCA-03EX series is designed for installation in areas with risk of explosion where lighting may be stopped due to abnormal, unusual or accidental situations. The new CCA-03EX lighting fixture can be installed in indoor and outdoor environments and it can operate both in normal and emergency service, with a maximum duration of about 2 hours. In case of interruption of the supply voltage, electronics automatically turn on the lighting fixture. The optimal placement of the terminal strip allows a simple wiring, with the possibility of installing more equipment thanks to two threaded hubs studied for the through-wiring. CCA-03EX lighting fixture has a compact size and features two directional LED spotlights. The use of LED COB (Chip on Board) as light source, housed in a junction box with IP66 protection, allows high performance in terms of lumens, low maintanance costs and long life. The presence of reflectors specifically designed for this type of source allows to increase the lighting performance and to direct the light in a well-precise areas thanks to the directionality of the system. Battery replacement after a fault in the emergency circuit or due to battery exhaustion, is indicated by the red LED turning off. In case of emergency, the red LED turns off by activating the LED COB power supply through the battery.
Application sectors: Oil Gas refineries Chemical and petrochemical plants
Offshore plants
Fuel tanker loading/unloading areas
Transit areas
Emergency exits
Stair handrails
Perimeter lighting
CERTIFICATION DATA Group II
Category 2GD
zone 1 - zone 2 (Gas)
zone 21 - zone 22 (Dust)
Classification: Installation: Marking: Certification:
II 2GD Ex d IIC T6 Gb - Ex tb IIIC T85째C Db IP66 ATEX
CML 15 ATEX 1007 All IEC Ex certification data can be downloaded at www.cortemgroup.com
IECEx CML 15.0002 Standards:
Class temperature: Ambient temperature: Degree of protection:
CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN 60079-31: 2014 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2014-06, IEC 60079-31: 2013
85째C (T6) Standard -20째C +55째C IP66
82
CCA-03EX Lighting fixtures for safety warnings
ORIGINAL PRODUCT MECHANICAL FEATURES Body and lid: Low copper content aluminium alloy Internal frames: Stainless steel External adjustable brackets: Stainless steel Glass face: Shock and temperature resistant tempered glass Gaskets: Acid and hydrocarbon resistant silicone Bolts and screws: Stainless steel Assembly: See "Dimensional drawing CCA-03EX" Entries: 2 x 1/2â&#x20AC;? NPT entries. Fixture kit with n.1 PLG1NB plug and n.2 FB1NBK cable gland Coating: Epoxy coating Ral 7035 (Light grey) :
The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)
EXPLODED DIAGRAM OF CCA-03EX LIGHTING FIXTURES FOR SAFETY WARNINGS Multichip LED formed by a matrix of LEDs connected together and covered with a layer of diffused phosphorus
Modular system consisting of a internal reflector and a connector for COB Lid with glass face
Lighting fixtures lid High efficiency electronic ballast Cable glands for the connection of the electrical equipment to LEDs
Supply unit body Cable glands for connecting the warning lighting fixtures
83
Electronic inverter
Terminals max. 2,5mm2
7Ah 6V battery pack
CCA-03EX Lighting fixtures for safety warnings Electrical features Power supply: Rated frequency: Power consumption: Connection:
CCA-03EX 110-240 Vac ±10% 50-60 Hz ±5% 20 W Direct connection to terminal board L, N, PE. Section 2,5 mm2, suitable for loop-in/loop-out
Power factor:
>0,90
Rated current:
100 mA
EMC (electromagnetic compatibility):
EN 55015, EN 61000-3-2, EN 61000-4-..., EN 61547
THD (total harmonic distortion):
<20% 100-277 Vac
Over-voltage protection:
2 kV
Driver performances: Dimmer:
Over-Voltage protection, Over-Current protection, Short-Circuit protection 7 Ah, 6 V. Discharge time 2 hours
Photometric features LED Multichip:
Cree CXA
Viewing angle:
30°
Colour temperature:
3500 K
CRI:
80
Instant Restrike:
YES
Lumen:
595 lm (x2)
Maximum light intensity:
1968 cd (x2)
Overall efficiency:
DETAIL OF LED SPOTLIGHTS LED spotlights adjustable both horizontally and vertically to allow the directionality of light.
59,5 lm/W
INSIDE VIEW Internal electrical part completely wired with silicone rubber cables with protective glass braid for high temperatures.
84
CCA-03EX Lighting fixtures for safety warnings Code
Type Lamp
CCA-03EX
LED
Watt
Class (Ta = +40째C)
20 W
Max surfacea temperature 째C (Ta = +40째C)
Weight Kg
85
14
T6
mm
DIMENSIONAL DRAWING
Dimensions in mm
ILLUSTRATION
85
DESCRIPTION
FEATURES
CODE
Driver
110-240 Vac
LEDDCCA-03EX
Electronic inverter
90/264 V
INVDCCA-03EX
Battery pack
7 Ah 6V NiCd
G-0309
KEY
RICAMBIO
RICAMBIO
RICAMBIO
CCA-03EX Lighting fixtures for safety warnings
ILLUSTRATION
DESCRIPTION
FEATURES
CODE
KEY
Lid with glass face
Material: aluminium lid temperated glass
M-0390
RICAMBIO
Gasket between body and cover
Material: NBR
K27-131 RICAMBIO
Example of lighting design made using CCA-03EX lighting fixtures for safety warnings
CCA-03EX Luminous flux: 600 lm On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.
= plane 90270 = plane C 0180
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CORTEM GROUP To be sure to be safe Since 1968, Cortem S.p.A. has been designing and manufacturing explosion-proof and weather-proof electrical equipment addressed to hazardous areas. Thanks to a continuous effort in technical innovation and improvement, it’s today a leader in this field, able to provide a whole range of products, meeting on-shore and off-shore applications. The peculiarity of the Technology Group Cortem, formed by Cortem, Elfit and Fondisonzo companies, is the experience gained in the Ex field which results not only in the furniture of simple Ex-products, but also in engineered and customized solutions. All our products are designed and manufactured internally according to different methods of protection such as ‘Ex d’ flameproof, ‘Ex e’ increased safety, ‘Ex de’ mixed and ‘Ex n’ no sparkling, using primary aluminium alloys, stainless steels and plastic materials that assure resistance and duration. The aluminum alloy used by Cortem has passed all tests required by EN 60068-2-30 Standard (hot/humid cycles) and EN 60068-2-11 Standard (salt spray test). All our products in aluminium alloy are protected by an epoxy coating RAL 7035. This treatment, only provided by Cortem Group, guarantees a durable protection. Cortem production range can be summarized as follows: • Lighting fixtures, obstruction lighting fixtures, floodlights and hand lamps. • Junction and pulling boxes, control stations. • Signalling and control equipment, plugs and sockets. • Cable glands and electrical fittings. • Special executions: switchgears and panel boards according to customer’s specifications. 90% of our production are located in the Oil & Gas sector both off-shore and onshore, but also in chemical, pharmaceutical plants and in all those manufacturing areas where the presence of explosive atmospheres may occur such as grain silos, woodworks and paper mills. We invest every year some of our resources to develop innovative products that meet the market needs and, for this reason, our R&D department studies the best solution valuating normative and market price issues, plant and security aspects. With more than 30 agencies, 90 distributors, 7 partners and 3 production centers displaced, Cortem provides a local and qualified presence around the world. For Cortem “displacing” does not means transferring facilities, resources and know-how in low cost Countries, but replicating a successful model of industrial organization in which environment safety, product quality, compliance with standards, technical and after-sales services are the fundamentals of our corporate mission. The pay-off “to be sure to be safe” represents our pride and passion for what we design and manufacture.
Product modifications and warranty The Cortem Group reserves the right, at its sole discretion, to make any modifications (at any time and without notice) in order to improve the functionality and performance of its products or meet technical and manufacturing requirements. The measurements and drawings of the products and parts are indicative only and not binding, because they can be modified without notice. The latest updated information and data on our products are available looking at the on line catalogue on www.cortemgroup.com web site. All Cortem Group products are covered by warranty for a period of twelve mounths from the delivery date, provided the warranty claim is sent by registered post within one month of receipt. Copyright In accordance with copyright laws, the Italian Civil Code and other regulations in effect in the markets where the Cortem Group operates, all the information, images, photographs, drawings, tables and anything else contained in the Cortem Group’s illustrative/promotional material are the exclusive property of the Cortem Group, which has all the moral rights to the aforesaid material as well as the right to use it for commercial and economic purposes. It is therefore forbidden to reproduce all or part of the Cortem Group’s illustrative/promotional material in any way, unless otherwise authorized by the Cortem Group in writing. Any violation of the above is against the law. © by Cortem - Villesse - Italy. All rights reserved
Sales
Piazzale Dateo 2 20129 Milano, Italia
Domestic Sales tel. +39 02 76 1103 29 r.a. fax +39 02 73 83 402 infomilano@cortemgroup.com
BROCHURELED10/2014 - K200 Print: Litoghema Copyright 2014 Cortem Design
Export Sales tel. +39 02 76 1105 01 r.a. fax +39 02 70 00 54 71 export@cortemgroup.com saleseurope@cortemgroup.com
Works and Headquarters Via Aquileia 10, 34070 Villesse (GO), Italia tel. +39 0481 964911 r.a. fax +39 0481 964999 info@cortemgroup.com
Works and Headquarters Via Aquileia 12, 34070 Villesse (GO), Italia tel. +39 0481 964911 r.a. fax +39 0481 964999 info@elfit.com vendite@elfit.com www.elfit.com
Sales Piazzale Dateo 2 20129 Milano, Italia
Domestic Sales tel. +39 02 76 1103 29 r.a. fax +39 02 73 83 402 infomilano@cortemgroup.com
Led Lighting Solutions
Export Sales tel. +39 02 76 1105 01 r.a. fax +39 02 70 00 54 71 export@cortemgroup.com saleseurope@cortemgroup.com
Works and Headquarters Via Aquileia 10, 34070 Villesse (GO), Italia tel. +39 0481 964911 r.a. fax +39 0481 964999 info@cortemgroup.com
www.cortemgroup.com
2015
Explosion-protected electrical equipment