Merkom Bulgaria and Cortem group led solutions 2016 by MERKOM Administrator

2016

Explosion-protected electrical equipment

CORTEM GROUP To be sure to be safe Since 1968, Cortem S.p.A. has been designing and manufacturing explosion-proof and weather-proof electrical equipment addressed to hazardous areas. Thanks to a continuous effort in technical innovation and improvement, it’s today a leader in this field, able to provide a whole range of products, meeting on-shore and off-shore applications. The peculiarity of the Technology Group Cortem, formed by Cortem, Elfit and Fondisonzo companies, is the experience gained in the Ex field which results not only in the furniture of simple Ex-products, but also in engineered and customized solutions. All our products are designed and manufactured internally according to different methods of protection such as ‘Ex d’ flameproof, ‘Ex e’ increased safety, ‘Ex de’ mixed and ‘Ex n’ no sparkling, using primary aluminium alloys, stainless steels and plastic materials that assure resistance and duration. The aluminum alloy used by Cortem has passed all tests required by EN 60068-2-30 Standard (hot/humid cycles) and EN 60068-2-11 Standard (salt spray test). All our products in aluminium alloy are protected by an epoxy coating RAL 7035. This treatment, only provided by Cortem Group, guarantees a durable protection. Cortem production range can be summarized as follows: • Lighting fixtures, obstruction lighting fixtures, floodlights and hand lamps. • Junction and pulling boxes, control stations. • Signalling and control equipment, plugs and sockets. • Cable glands and electrical fittings. • Special executions: switchgears and panel boards according to customer’s specifications. 90% of our production are located in the Oil & Gas sector both off-shore and onshore, but also in chemical, pharmaceutical plants and in all those manufacturing areas where the presence of explosive atmospheres may occur such as grain silos, woodworks and paper mills. We invest every year some of our resources to develop innovative products that meet the market needs and, for this reason, our R&D department studies the best solution valuating normative and market price issues, plant and security aspects. With more than 30 agencies, 90 distributors, 7 partners and 3 production centers displaced, Cortem provides a local and qualified presence around the world. For Cortem “displacing” does not means transferring facilities, resources and know-how in low cost Countries, but replicating a successful model of industrial organization in which environment safety, product quality, compliance with standards, technical and after-sales services are the fundamentals of our corporate mission. The pay-off “to be sure to be safe” represents our pride and passion for what we design and manufacture.

Ensure an adequate level of illumination of the plants is one of the main problems observed, in order to guarantee the safety in the workplace. In particular, the lighting fixtures addressed to electrical system installed in areas with danger of explosion are designed with even greater attention to get good illumination and reduction of risk conditions. Cortem Group LED lighting fixtures have been designed to ensure the proper dissipation of the LED temperature and, therefore, the best operation for a longer life of the product.

Introduction 1. LEDs Operation LED, acronym of Light Emitting Diode, is formed by layers of different semiconductor materials, thanks to the electrical energy is converted into photons through the electroluminescence phenomenon: an electromagnetic radiation is released as a result of recombination between a hole and an electron. This technology provides significant gains in efficiency compared to other sources of light, in which most of the electricity is converted into heat and only a small fraction into light.

2. Advantages of LED technology •

Energy savings

With the same illumination, LED technology allows to obtain a greater efficiency compared to traditional lighting sources. In addition to a lower consumption with an equal illumination, it’s not necessary to use color filters as the light emitted is already colored and particularly bright. This is a great advantage if you consider that, for example, red colored glass, filters only 20% of the light emitted. Comparing LED technology and discharge lamps, we can say that a mercury vapor lamp of 400 W can be replaced by a EWL-801 series lighting fixtures of 110 W, with an energy saving of more than 70%. •

Increased duration

Compared to incandescent lamps, LEDs have a lower loss of brightness over time and a high resistance to shock and vibration; therefore, they have longer life in heavy installations. The useful life of LED systems is estimated of 50.000-100.000 hours (10-20 years, 12 hours a day) respect to 4.000-5.000 hours (11-14 months) of high-pressure sodium lamps and 9.000 hours of mercury vapor lamps (10-14 months, 12 hours per day). According to estimates, the brightness of a LED system after 50.000 hours drops to 70% compared to the initial value and this can be considered the end of the LED useful life. •

Strong reduction in maintenance operations

The maintenance costs of LED lighting equipment are estimated at around a tenth of the systems currently in use. •

Quality of light and improved safety (better visibility in critical condition and reliability of the lamp)

The light emitted by high-pressure sodium lamps is yellow, not corresponding to the sensitivity peak of the human eye: not all colors are faithfully reproduced and, therefore, it’s required more light to ensure a safe vision. LEDs, instead, emit cold white light, allowing a safe lighting and a visual confort for users: it lowers the reaction times for the unexpected, goes through the fog much better and increases the quality of images captured by security cameras. The Color Rendering Index (CRI) indicates the fidelity of color reproduction on a scale from 1 to 100. Sodium lamps have an index of 20, while LEDs between 70 and 80. Some studies indicate that should be chosen light sources with a spectrum prevailing in the blue band, such as LEDs, without requiring high luminance values. The high-pressure sodium lamps have a spectrum

centered in the red band, outside of the sensitivity peak of the human eye. Furthermore, the high number of LEDs installed in a lighting fixture is a guarantee and reliability factor because, in the case of failure of one or more LEDs, our lighting equipment continues to operate. Finally, while discharge lamps requires a preheating time for their complete ignition, LED lighting fixtures have immediate ignition (Instant Restrike). •

Reduced environmental impact

The environmental impact is practically zero thanks to the absence of toxic and noxious substances in components such as gases, mercury vapors, sodium, etc.. Furthermore, there are no emission of ultraviolet radiation: any mutagenic potential damage to people and, a factor not to be ignored, low attraction of dust and insects. •

Low light pollution

The traditional lamps are omnidirectional and spread the light in all directions. For this reason, it’s necessary to provide the lighting fixture with a reflector to recover the half: the final luminous efficiency is 50%. LED, on the contrary, is directional and emits a light beam well defined and, therefore, minimizes the light pollution. •

Photobiological risk

Cortem Group, always committed to technological innovation and safety of people and environment, submitted the LED EWL series lighting fixtures and floodlights to the test for the photobiological risk, as provided by IEC 62471, EN 62471 and CEI EN 62471 standards currently in force, and by the Legislative Decree N° 81 of April, 9th 2008 which introduced the risk assessment.

EXEMPT FROM PHOTOBIOLOGICAL RISK (IEC/EN 62471)

These standards, as well as providing guidance for the photobiological safety evaluation, define the exposure limits (EL), the measurement techniques and the classification scheme for the evaluation and control of photobiological risks. The IEC 62471 standard contains several construction requirements related to the ANSI/IESNA RP-27.2 standard which is valid in North America. The test reports proved that EWL series, both in the version without optics, with standard beam of 120°, and in the versions with optics concentrating the light beam (10°, 20°, 40°), are fully compliant with the requirements of the “Exempt Group”. •

LEDs: the future of lighting?

LED lights are considered as the future of lighting for last few years; their diffusion has been hampered until now by the costs and by problems related to the implementation of LED lighting equipment. What is the point to be reached in the evolution of LED to ensure that this technology will spread unchallenged? According to the American authorities, this level is set to 200lm/Watt, a level that makes the LED light source absolutely the most efficient.

3. How to choose the right LED lighting fixture To choose the perfect LED lighting fixture it’s necessary to follow these steps: 1. Analyze the electrical and environmental characteristics of the plant to be illuminated and the type of installation required from the point of view of weight and size. 2. Determine the illuminance values required. 3. Compare the electrical and photometric characteristics between the traditional discharge lighting sources and the lighting fixtures with LED technology. 4. Simulate the lighting system and calculate the number of the necessary light sources using the .IES and .LDT files for lighting calculations. 5. Calculate the ROI (Return On Investment).

•

Units of measurement of lighting engineering

These are the main lighting units of measurement to consider in the design of a new plant. The luminous flux: it’s the amount of light emitted from a light source in the unit of time. It’s measured in lumen and it’s represented by Φ. The number of lumens emitted by a light source tells us how much light produces such source. For example, a 100W incandescent lamp produces 1.400 lumens; a 23W compact fluorescent lamp produces 1.450 lumens. Obviously, the brand and the quality of the lamp affect this parameter. The light intensity: it’s the amount of luminous flux emitted in a certain direction and in the unit of the solid angle, which is measured in steradians. The unit of measure is the candles (cd) and it’s represented by I. The light intensity gives an indication of how the light is penetrating in a certain direction. For this reason, when we speak about hand-lamps or signaling devices, we use the candles (cd) as unit of measure. The illumination: it’s the amount of luminous flux per unit area. It’s measured in lux. The illumination is used for the evaluation of the impression of the light on the floor. It can only be calculated by computer through the EULUMDAT or IES files. For example, in Italy specific standards, such as the UNI EN 124642 “Lighting of outside workplaces”, establish minimum values of lux for various applications. In petrochemicals, the illumination is expected from 20 to 200 lux. Different process areas require different illuminations. The system engineer will make the right considerations in order to establish the proper lighting fixture. The Colour Rendering Index: it’s a measure of how the colors illuminated by a source appear natural. The color rendering index tells us how a light source is able to reproduce the color of an object illuminated. High values of CRI (Color Rendering Index) means high color matching. It’s indicated with CRI (or IRC or Ra). The UNI 10380 Standard divides the set of possible values of the color rendering index into five groups: - 1A: Ra ≥ 90% - 1B: 80% ≤ Ra < 90% - 2: 60% ≤ Ra < 80% - 3: 40% ≤ Ra < 60% - 4: 20% ≤ Ra < 40% The luminous efficiency: it’s the relation between the flux emitted by a light source and the electric power consumption expressed in Watts. It’s denoted by Φ/P and measured in Lm/W.

CRI=90

CRI=70

CRI=50

The lighting performance: it’s the relationship between the amount of useful flux and the total amount of flux emitted by the light source. It’s denoted by η and it’s measured in %. Luminous efficiency, light output and LED: it’s clear that the overall efficiency of a lighting fixture is the result of the luminous efficiency by the light output. In the case of a LED lighting fixtures, the light output is given equal to 100% and, therefore, the measured luminous flux is the actual of the lighting fixture.

K) 00 ° (6 0 p lam

Ultraviolet

C (1 lou 2- dy 20 .0 00

°K ) Sk y (1 li g 2- h 20 t .0 00 °K )

or va p ry er cu M

B (8 rac 00 e °K ) V su apo re r l (2 am 00 p In 0°K sod (2 can ) iu m 50 d hi 0° es gh K) ce nt pr es Fl u ha or lo es ge ce n nt lam la p mp (3 w 00 a Fl u 0° rm (4 or K) lig 00 es ht 0° ce / K) nt co ld lig ht M et al ha lid e lig ht lam Li p (5 ght (4 50 a 50 0° t m 0° K) id K) da y

Infrared

The Colour Temperature: it’s the lighting parameter that quantifies the tone of light. It’s measured in °K (Kelvin). Usually we talk about warm white or cool white. Our LED lighting fixtures have a standard color temperature ranging from 5.700°K to 6.500°K.

•

Comparison between traditional light sources and lighting fixtures with LED technology

For each product contained in this brochure you can find the comparison, in terms of candles peak, between Cortem discharge lighting fixtures and LED light sources. •

Use the .IES and .LDT files for lighting calculations

The availability of reliable and accurate photometric data of the light sources is a fundamental requirement for any lighting designer for the plan of a good lighting system. On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

•

Calculate the ROI (Return On Investment)

Cortem Group has developed a tool to calculate the ROI (Return on Investments) relevant to the purchase of LED lighting fixtures comparing the purchasing, energy, maintenance and installation costs between LED and traditional light sources.

LED Lighting Products for Hazardous Areas Illustration

Description Lighting Fixtures with LED Remote Phosphor Technology series EVE-L

Max. Lumen Output

Max. Max Efficiency Wattage Pendant lm/W

INDEX

Mounting Ceiling

Pole

Application Wall

Structure Indoor Outdoor Signalling Inspection Emergency

Pag.

1200

· · · · · · ·

Low bay LED Lighting Fixtures series EVML

1030

· · · · · ·

LED Lighting Fixtures series EVL

5260

101

· · · · · · ·

High bay LED Lighting 17000 Fixtures series EWL

188

· · · · · · ·

LED Floodlights series EWL../..

17000

188

· · · · · · ·

LED Floodlights series SLED

25100

300

86,6

· · · · · · ·

Lighting Fixtures with LED Tube series EXEL-...L

5000

· · · · · · ·

LED Lighting Fixtures series FLF and FLFE

5400

2x31

· · · · · · ·

Hand-held LED Torches series L

200

1,5

133

· · · ·

Hand LED Torches series LHL

1600

· · · ·

Low Intensity LED Obstruction Lighting fixtures XLFE-4

LED Traffic lights series CCA-02E/S.. LD Emergency LED lighting fixture series CCA-03EX

600

· ·

· · · · ·

· · · ·

EVE-L - Zone 1, 2, 21, 22 - LED Remote Phosphor Technology - Saving in energy, maintenance and installation costs - Instant illumination - Bright comfort

4 Joule shock resistant boro silicate glass globe

LED Remote Phosphor Technology

Stainless Steel Protective guard

EVE...L series Lighting Fixture with LED Remote Phosphor Technology EVE-5050L, EVE-5060L and EVE-5060L1 series Cortem lighting fixtures are designed to provide an optimal replacement to the conventional incandescent lamps and to provide a valid alternative for the energy-saving lamps in hazardous areas where it’s necessary to light up using light sources close to the operator and to the equipment. The peculiarity of these new lighting fixtures consists in the use of the LED Remote Phosphor Technology on explosion-proof lighting fixtures. This represent an absolute evolution in the world of LEDs and an important step forward in terms of energy efficiency, lighting efficiency and chromatic yield quality. The LED Remote Phosphor Technology is based on a yellow semi-spherical light diffuser that, when the lighting fixture is on, absorbs the light produced by the internal LEDs and releases white light. The EVE series allows to replace the lighting fixtures which use incandescent and energy-saving lamps with a long lasting light source that ensures a better efficiency and an equal brightness comfort.

Application sectors: Oil Chemical and refineries petrochemical plants

Onshore plants

Offshore plants

Oil loading/ unloading jetties

Fuel depots

Fuel tanker loading/ unloading areas

100% Cortem product

CERTIFICATION DATA Classification: 94/9/EC

Group II

Category 2GD

Installation: EN 60079.14

Zone 1 - Zone 2 (Gas)

Zone 21 - Zone 22 (Dust)

II 2GD Ex de IIC T6 Gb - Ex tb IIIC T85°C Db IP66

Marking: Certification:

ATEX

CESI 12 ATEX 006

IEC Ex IECEx CES 07.0004 Standards:

Class temperature: Ambient temperature: Degree of protection:

All IEC Ex certification data can be downloaded at www.cortemgroup.com

CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-31: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2007, IEC 60079-7: 2007, IEC 60079-31: 2008 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS

85°C (T6) Standard -20°C +50°C

Standard for EV..5060L1 -20°C +40°C IP66

EVE...L series Lighting Fixture with LED Remote Phosphor Technology

ORIGINAL PRODUCT

MECHANICAL FEATURES

Low copper content aluminium alloy Shock and temperature resistant borosilicate glass with aluminium shade ring Acid/hydrocarbon resistant NBR. Electro-polished stainless steel. Can also be supplied on request without a guard as the lighting fixture has passed the glass breakage test (4 Joule EN60079-0 / IEC60079-0) See “EV series dimensional drawings” Stainless steel Epoxy coating Ral 7035 (Light grey)

Body: Globe: Gaskets: Guard: Mounting: Bolts and screws: Coating: :

The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)

Diffuser: the Remote Phosphor Technology provides new levels of efficiency and optical performance for high power LEDs. This special yellow phosphors membrane filters and corrects blue LEDs light in quality white light, thus obtaining three advantages: - higher efficiency compared with a normal LED lamp - anti-glare effect - greater comfort bright. Thanks to the Remote Phosphor Technology, the light emission is perfectly uniform, does not present shadow effects and maintains very stable its color from device to device and during time. Phosphorus properties ensure a quality of light perfectly natural and comparable to the light of the day thanks to its ability to bring colors faithfully. ELECTRICAL FEATURES LED:

Rated voltage: Rated frequency: Connection:

n. 3 LEDs for EVE-5050L, n. 7 LEDs for EVE-5060L and EVE-5060L1 230 Vac/dc, 110/230 Vac/dc only for EVE-5050L 50/60 Hz Direct connection to terminal board L, N, Pe. Section 4mm2

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Cable gland: REVD2IB for armoured cable or REV2IB for non-armoured cable. Special request II 2GD Ex d IIC T6 Gb Ex tb IIIC T85°C IP66. Code example: EV-5050L Rated voltage: 24 Vac/dc (code EV-5050L/24)

Section view EVE-5050L

EVE...L series Lighting Fixture with LED selection chart Code

Dimension mm A B C

Lamp type

Watt

Class Ta =+40째C

Max surface temperature 째C

Weight Kg

EVEA-5050L

261

150

LED

2,6

160x150x330

EVEA-5060L

323

170

LED

3,2

190x170x390

EVEA-5060L1

323

170

LED

3,2

190x170x390

EVEX-5050L

260

150

LED

3,0

160x150x330

EVEX-5060L

322

170

LED

3,9

190x170x390

EVEX-5060L1

322

170

LED

3,9

190x170x390

EVEIX-5050L

285

150

310

LED

3,5

190x170x390

EVEIX-5060L

339

170

344

LED

4,1

260x210x490

EVEIX-5060L1

339

170

344

LED

4,1

260x210x490

EVEGC-5050L

296

150

LED

2,8

160x150x330

EVEGC-5060L

358

170

LED

3,6

190x170x390

EVEGC-5060L1

358

170

LED

3,3

190x170x390

DIMENSIONAL DRAWINGS

EVEA-50..L..

EVEX-50..L..

EVEIX-50..L..

EVEGC-50..L..

Lighting fixtures for loop-in/loop-out execution DIMENSIONAL DRAWINGS Code

첫

Dimension mm A B

Watt

Weight Kg

3 entries ISO M25

2 entries ISO M25

EVE-5050L

300

150

2,7

160x150x330

EVE-5060L

358

170

4,0

190x170x390

EVE-5060L1

358

170

4,1

190x170x390

EVES-5050L

325

150

2,7

160x150x330

EVES-5060L

384

170

4,0

190x170x390

EVES-5060L1

358

170

4,1

190x170x390

EVE-50..L

EVES-50..L

EVE...L series Accessories and spare parts available on request ILLUSTRATION

DESCRIPTION

MODEL

EVE-5050L LED plate with electronic circuit complete with Remote Phosphores, heat dissipator and frame.

n. 3 power LEDs. Dome for Remote Phosphor Technology. Aluminium dissipator and frame

CODE

KEY

G-0571

SPARE PART

n. 7 power LEDs. Dome for Remote Phosphor Technology. Aluminium dissipator and frame

G-0572

SPARE PART

EVE-5050L

90 - 264 Vac 50/60 Hz

RT-6LED

EVE-5060L

220 - 240 Vac 50/60 Hz

RV-16LED

EVE-5060L1

220 - 240 Vac 50/60 Hz

EVE-5060L EVE-5060L1

Power supply electronic

FEATURES

SPARE PART

EVE-5050L Protective guard EVE-5060L Globo 50 OR gasket Globo 60

Material: electro-polished stainless steel

G50-0417

Material: NBR

OR-4512SH70

SPARE PART

G60-0417

SPARE PART

K15-131

Ex e pendant mounting EVE

n. 3 ISO M25 entries

G-0444

SPARE PART

Ex e ceiling mounting EVES

n. 2 ISO M25 entries

G-0439

SPARE PART

EVE-5050L Globe with shade ring EVE-5060L

Pendant eyebolt

RV-17LED

G50-0440CM

Borosilicate glass globe Threaded aluminium shade ring

SPARE PART

G60-0440CM

Material: galvanised steel

GOF-8

SPARE PART

EVE...L series Accessories and spare parts available on request ILLUSTRATION

DESCRIPTION

MODEL

FEATURES

CODE

Pendant mounting EVEA

n. 1 ISO M25 entry

G-0213I

SPARE PART

Pendant mounting with eyebolt EVEGC

n. 4 ISO M25 entries

G-0216I

SPARE PART

Ceiling mounting EVEX

n. 4 ISO M25 entries

G-0214I

SPARE PART

Wall mounting with bracket EVEIX

n. 4 ISO M25 entries

G-0215I

SPARE PART

EVE-5050L

White painted aluminium Stainless steel

G50-427IN

EVE-5060L

White painted aluminium Stainless steel

Reflector

G50-427 SPARE PART

EVE-5050L

G60-427

ACCESSORY

G60-427IN

Contact our Sales Office for availability

Dome reflector

SPARE PART ACCESSORY

EVE-5060L

30째 inclined dome reflector

KEY

White painted aluminium

G60-427D

EVE-5050L Contact our Sales Office for availability

SPARE PART ACCESSORY

EVE-5060L

Cable gland

For models and codes, visit www.cortemgroup.com

REVD2IB REV2IB

Articulated bracket for sloping mounting (have a look at installation and mounting methods)

Material: galvanised steel

G-0543

ACCESSORY

Warning signs

Materials: translucent film on plexiglass and aluminium frame

G-0513

ACCESSORY

SPARE PART ACCESSORY

SPARE PART

EVE...L series Lighting Fixture with LED Remote Phosphor Technology Estimate of average life period between several types of lamps 50000 45000 40000 35000 30000 25000

LIFE (in hours)

20000 15000 10000 5000 0

Incandescent Halogen Compact fluorescents LED

The respect of two basic conditions, the internal temperature and the intensity of current, guarantees a life of LEDs equal to 100,000 hours.

Comparison of consumption between different types of lamps The return investment is 18 to 24 months without considering the savings in maintenance costs. 100% 90% Traditional incandescent lamps

80% 70%

Improved incandescent lamps Class C

60% 50%

Improved incandescent lamps Class B

40% 30%

Compact fluorescent lamps

20%

10%

LED Diode

100%

70-80%

50-60%

20-30%

<20%

EVE...L series Lighting Fixture with LED Remote Phosphor Technology EXPLODED DIAGRAM OF EVE-5050L LIGHTING FIXTURES O-ring

Terminals housing Cover of terminals housing

O-ring

Electric terminals

Power supply Diaphragm

LED plate with electronic circuit complete with Remote Phosphores, heat dissipator and frame. O-ring

Globe with shade ring

Installation and mounting methods Example of mounting with articulated bracket

Example of ceiling mounting with lighting fixture for loop-in / loop-out

Example of wall mounting

Dimension in mm

Photometric diagram EVE-5050L, PEACK CD EQUIVALENTS

EVE-5050L (8W) LED + remote phosphor

EVA (15W) Fluorescent

EVA (50W) Halogen

EVA (75W) Incandescent

EVE-5060L, PEACK CD EQUIVALENTS

EVE-5060L (13W) LED + remote phosphor

EVA (30W) Fluorescent

EVA (110W) Halogen

EVA (150W) Incandescent

EVE-5060L1, PEACK CD EQUIVALENTS

EVE-5060L1 (17W) LED + remote phosphor

EVA (40W) Fluorescent

EVE-5050L Luminous flux: 430 lm

EVA (150W) Halogen

EVA (200W) Incandescent

EVE-5060L1 Luminous flux: 1200 lm

On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

= plane 90270 = plane 0180

Supporting bracket

EVML - Zone 1, 2, 21, 22 - Excellent heat dissipation - Saves in energy and high efficiency - Suitable for low temperature - Easy to install - Small size

Cooling fins Painted aluminium body

Transparent resin

LED resin-bonded electronic board

Orientable bracket detail

Lighting fixture with round windows detail

EVML

Low Bay LED lighting fixture

EVML lighting fixtures have been designed to offer a Low Bay lighting fixture that could replace incandescent equivalents with lower costs. They are suitable for the illumination of areas in which it’s necessary to limit the obstruction such as tunnels, passages, corridors, stairways and command and control cabins (code EVML-50). They can also be used to illuminate and monitor hazardous materials contained inside tanks and cisterns thanks to a bracket for the coupling with the porthole flange (code EVML-50/O..). The model with the side entry meets, at last, some specific installation needs, reducing the overall dimensions (code EVML-50L). The EVML series features the 'Ex e mb' method of protection: the electronic board and LEDs are protected with silicone of high transparency. The Low Bay LED lighting fixtures has been specifically designed to meet the technical requirements of LEDs. In effect, the body fins act as a heat dissipater for the LED plate meaning that more powerful lighting can be installed without causing any deterioration of the LEDs. The universal steel mounting bracket complies with all application requirements and it allows the directionality of the light and an easy installation at low heights in all those areas defined as dangerous for the presence of explosive gas and dust as Zone 1, 2, 21, 22. The protective flat glass is resistant to impact and high temperatures and ensures non polluting illumination to the surrounding environment.

Application sectors: Oil Chemical and Anti light refineries petrochemical pollution plants

Offshore plants

Onshore plants

Perimeter lighting

Oil loading/ unloading jetties

Stairs Handrails

CERTIFICATION DATA Classification: 94/9/EC

Group II

Category 2GD

Installation: EN 60079.14

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Dust)

Marking: Certification:

II 2GD Ex e mb IIC T6 Gb - Ex tb IIIC T60°C Db IP66 ATEX IEC Ex

Standards:

Class temperature: Ambient temperature:

Degree of protection:

ITS 15 ATEX 18233 All IEC Ex certification data can be downloaded at www.cortemgroup.com

ITS 15.0008

CENELEC EN 60079-0: 2012, EN 60079-7: 2007, EN 60079-18: 2009, EN 60079-31: 2014 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2012, IEC 60079-7: 2007, IEC 60079-18: 2009, IEC 60079-31: 2014 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS

60°C (T6) -40°C +60°C IP66

EVML

Low Bay LED lighting fixture

EVML-50

EVML-50L

EVML-50/O

ORIGINAL PRODUCT

MECHANICAL FEATURES Low copper content aluminium alloy fitted with cooling fins for better heat dissipation Shock and temperature resistant tempered glass Acid, hydrocarbon and high temperature resistant silicone Stainless steel AlSI 316L Stainless steel 1 x ISO M16 entries. Fixture supplied with REV01IB cable gland Epoxy coating Ral 7035 (Light grey)

Body: Glass face: Gaskets: Supporting brackets: Bolts and screws: Entries: Coating: :

Silicone gaskets REV01IB cable gland

Terminals 2x2.5mm2

LED resin-bonded electronic board

External aluminium ring

Terminal housing

Shock and temperature resistant tempered glass Supporting bracket

EVML

Low Bay LED lighting fixture Electrical features Power supply: Rated frequency: Power consumption:

EVML-50

EVML-50/110

220 -240 Vac

110 Vac/dc

50-60 Hz

50-60 /0 Hz

19 W

12 W

Direct connection to terminal board L, N, Pe. Section 2,5mm2, suitable for loop-in/loop-out

Connection: Power factor:

>0,95

>0,96

Rated current:

75 mA

100 mA

EMC (electromagnetic compatibility):

EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3, IEC 61000-4-...

THD (total harmonic distortion): Over-voltage protection:

<25% 4 kV

5 kV

LED Multichip:

Seoul

Viewing angle:

120째

5000 K

4200 K

CRI:

Instant Restrike:

YES

1032 lm

790 lm (*)

385 cd

290 cd (*)

57 lm/W

Photometric features

Colour temperature:

Lumen: Maximum light intensity: Overall efficiency: * Data being updated

ACCESSORIES AVAILABLE / SPECIAL REQUESTS U bolt for pole mounting

EVML

Low Bay LED lighting fixture

Code

Type Lamp

Watt

Class (Ta = +40°C)

Max surface temperature °C (Ta = +40°C)

Weight Kg mm

EVML-50

LED

19 W

1,1

162x140x157

EVML-50L

LED

19 W

1,1

162x140x157

EVML-50/110

LED

12 W

1,1

162x140x157

DIMENSIONAL DRAWINGS EVML-50 (rear cable entry)

(side cable entry) EVML-50L

Dimension in mm Additional tilt degrees for lighting fixture EVML-50L

Tilt degrees for lighting fixture installation EVML-50

EVML-50/O.. TANK/VESSEL INSPECTION LIGHTING FIXTURES Code

Watt

Kmax

Kmin

ØAS

Oblò acc. DIN28120

EVML-50/O10

19 W

169

155

186

135

100

EVML-50/O12

19 W

194

180

211

160

125

EVML-50/O15

19 W

222

208

243

185

150

EVML-50/O20

19 W

282

258

303

235

200

EVML

Low Bay LED lighting fixture EVML-..., Example of equivalents

EVML-50 (19W) LED

(100W) Incandescent

(70W) Halogen

(23W) Electronic

Typical energy savings

81%

73%

17%

Example of lighting design made with EVML-50 LED Low Bay lighting fixtures

Application example made with EVML-50/O12 LED lighting fixtures with round windows

EVML-50 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 2,5m in height.

10.50 10.50 15.09

10.50

15.09

10.50

19.69 19.69

19.69

10.50

15.09

24.29

19.69

28.88 33.48

15.09

10.50

24.29 28.88

24.29

15.09

33.48

10.50 19.69 28.88 24.29

15.09

38.08 19.69 24.29

38.08

28.88 33.48

15.09

33.48

42.67

47.27 38.08

33.48 28.88

47.27

42.67

51.87

47.27

15.09

24.29

28.88

19.69

10.50 15.09

38.08

24.29 28.88 19.69

33.48

15.09

28.88 42.67 38.08 33.48

42.67

28.88 19.69 24.29

38.08

15.09 33.48 28.88

28.88 24.29

10.50

24.29

33.48 47.27

33.48

19.69

38.08

47.27 42.67

15.09

42.67 51.87

19.69 24.29

19.69 24.29 28.88

38.08

24.29

19.69

10.50

15.09

24.29

19.69

19.69 19.69

10.50 15.09

10.50

15.09

15.09 10.50

EVML-50 Luminous flux: 1032 lm On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

= plane 90270 = plane 0180

EVL

Supporting bracket

- Zone 1, 2, 21, 22 - Replaces traditional discharge lamps more than 400W - Saves in energy, maintenance and installation costs - Instant, bright illumination - Suitable for GAS category IIC

Cooling fins

Internal reflector

Shock-resistant tempered glass

Ex e terminal housing for a quick connection

Entries

LED Multichip

EVL series High bay LED lighting fixture The new LED lighting fixtures EVL series has been developed with the aim of redefining the concepts of compactness, versatility and ease of installation thanks to the new LED lighting system "COB" (ChipOnBoard). It features Multichip LED formed by a matrix of LEDs connected together and covered with a layer of diffused phosphorus. This technology obtains high values of lumen output and the installation at low heights, without the risk of disturbing the operator. The EVL series consists of four lighting fixtures sizes and represents the LED alternative for all those areas where it was normal to use lighting fixtures with discharge lamps of low and medium power greater than 400W. The body, made of alluminium alloy, is equipped with fins that act as a heat sink allowing a fast and effective dispersion of heat generated by the normal operation of the LED. The geometric conformation of the cooling fins was also designed with the objective of minimizing the deposit of combustible dust, allowing the self-cleaning of the lighting fixture by air or water present in the environment. Furthermore, thanks to the absence of UV emission, there is no ionization of the air particles around the lighting fixture, an intrinsic characteristic of LED technology which limits the attraction of dust and insects. The design of the lamp body, in addition to being functional to the duration of the system, gives the equipment very high light efficiency. The electrical connection is easier thanks to a ‘Ex e' terminal housing which allows the entry with a ‘Ex e’ cable gland (no barrier). In addition, an opposed plugged hole permits the through wiring connection.

Application sectors: Oil Chemical and Anti light refineries petrochemical pollution plants

Offshore plants

Onshore plants

Perimeter lighting

Oil loading/ unloading jetties

100% Cortem product

CERTIFICATION DATA Classification: 94/9/EC

Group II

Category 2GD

Installation: EN 60079.14

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Dust)

Marking:

II 2GD Ex de IIC T.. Gb - Ex tb IIIC T..°C Db IP66

Certification:

ATEX

ITS 14 ATEX 18144

IEC Ex IECEx ITS 14.0061

All IEC Ex and INMETRO certification data can be downloaded at www.cortemgroup.com

INMETRO DNV 15.0173 Standards:

CENELEC EN 60079-0: 2012, EN 60079-1: 2009, EN 60079-7: 2007, EN60079-31: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2007-04, IEC 60079-31: 2013, IEC 60079-7: 2006-07

Ambient temperature:

See “ambient temperature range” table

IP66

Degree of protection:

STANDARD AMBIENT TEMPERATURE RANGE FOR EVL LIGHTING FIXTURES LED LIGHTING FIXTURE

EVL-60

EVL-70

EVL-80

EVL-100

AMBIENT TEMPERATURE

-20°C +40°C -20°C +60°C

-20°C +60°C

-20°C +55°C

CLASS TEMPERATURE MAXIMUM SURFACE TEMPERATURE

85°C

100°C

135°C

135°C 18

EVL series High bay LED lighting fixture

MECHANICAL FEATURES

ORIGINAL PRODUCT Low copper content aluminium alloy fitted with cooling fins for better heat dissipation Shock and temperature resistant tempered glass sealed with aluminium ring Acid, hydrocarbon and high temperature resistant silicone Stainless steel 316L Stainless steel 2 x ISO M20 entries. Fixture kit with PLG1IB plug and REV1IB cable gland Epoxy coating Ral 7035 (Light grey)

Body: Glass face: Gaskets: Supporting bracket: Bolts and screws: Entries: Coating: :

The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests) EXPLODED DIAGRAM OF EVL-70 LIGHTING FIXTURE Multichip LEDs formed by a matrix of LEDs connected together and covered with a diffused phosphor layer. LED light source allows a better identification of colors of the objects than traditional sodium vapor lamps which have a low color rendering index (CRI = 25). The EVL CRI typical value is CRI = 75. Higher levels of CRI can be provided upon request.

Cable glands REV1IB

Electric terminals 6x4mm2

Ex e terminal housing

Internal reflector Supporting bracket Shock and temperature resistant tempered glass sealed with aluminium ring

EVL series High bay LED lighting fixture Electrical features Power supply: Rated frequency: Power consumption:

EVL-60

EVL-70

EVL-80

EVL-100

120-277 Vac

220-240 Vac

100-277 Vac

50-60 Hz ±5%

27 W

53 W

86 W

154 W

Direct connection to terminal board L, N, Pe. Section 4mm2, suitable for loop-in/loop-out

Connection: Power factor:

>0,93

>0,90

>0,95

>0,96

Rated current:

126 mA

250 mA

380 mA

720 mA

EMC (electromagnetic compatibility):

EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3, IEC 61000-4-...

THD (total harmonic distortion): Over-voltage protection:

<15% 100-240 Vac 2 kV

Driver performances: Dimmer:

2 kV

6kV

2kV

Over-Voltage protection, Over-Current protection, Short-Circuit protection YES (0-10 Vdc)

YES (0-10 Vdc)

On request

LED Multichip:

Cree CXB

Citizen

Viewing angle:

115°

5700 K

5000 K

CRI:

Instant Restrike:

YES

Lumen:

3140 lm

6564 lm

9732 lm

19125 lm

Maximum light intensity:

1282 cd

2377 cd

3660 cd

6866 cd

116 lm/W

124 lm/W

113 lm/W

124 lm/W

Photometric features

Colour temperature:

Overall efficiency:

ACCESSORIES AVAILABLE / SPECIAL REQUESTS CRI values higher U bolt for pole mounting Eyebolt

EVL series selection chart 42,45 40,0 37,5 35,0 32,5 30,0 27,5 25,0 22,5 18,26

Code

Type Lamp

Watt

THERMAL IMAGING EVL-70

Following a very brief initial period, the lighting fixture reaches thermal stability. This image shows the detected heat. With the ambient temperature at 18°C (as shown by the blue background) the LED lamp barely touches 42°C at the hottest point. This thermal performance is tangible proof of the high efficiency of LED lamps as a source of light. It is also worth noting the distribution of heat on the fins that are the result of sophisticated Thermal Management.

Class (Ta = +40°C)

Max surface temperature °C (Ta = +40°C)

Weight Kg mm

EVL-60

LED

27 W

T5/T6

85/100

3,5

215x205x170

EVL-70

LED

53 W

135

5,2

250x235x165

EVL-80

LED

86 W

135

7,2

290x290x170

EVL-100

LED

154 W

135

11,2

385x385x250

DIMENSIONAL DRAWING EVL-100

EVL-60

Dimensions in mm 21

EVL-70

EVL-80

EVL series Accessories and spare parts available on request ILLUSTRATION

DESCRIPTION

MODEL

FEATURES

CODE

Pendant eyebolt

Ø internal 20

Material: galvanised steel

GOF-8

U bolt for pole mounting

for Ø1 1/2” holes

Material: stainless steel 316L

UBD5GS

EVL-60 EVL-70 Supporting bracket EVL-80

Material: stainless steel 316L

Cable gland

Material body: PBT Contacts: CuSn

HOLDEVL-70 RICAMBIO

HOLDEVL-80 HLDEVL-100

EVL-60

120-277 Vac

LEDDEVL60

EVL-70

120-277 Vac

LEDDEVL70

RICAMBIO

EVL-80

220-240 Vac

LEDDEVL80

EVL-100

100-277 Vac

LEDDEVL100

ISO M20

std. range cable 7÷12

REV1IB

EVL-60 Front ring with glass

G-766

HOLDEVL-60

EVL-100

Power supply circuit

RICAMBIO

EVL-60

EVL-80

RICAMBIO ACCESSORIO

G-765

G-827

EVL-70

RICAMBIO ACCESSORIO

G-764

EVL-100

Holder

KEY

EVL-70 EVL-80 EVL-100

RICAMBIO

G60-0587

Aluminium ring Borosilicate glass face

G70-0587 RICAMBIO

G80-0587 G80-0587

Installation and mounting methods

Example of wall or structure mounting

Example of pole mounting

Pole Ă&#x2DC;1 1/2â&#x20AC;?

Compact size and lightweight = Cheaper support structures and most space available

EVL-80

The comparison between the two lighting fixtures highlights the less space occupied by the EVL-80 with the same lighting performance.

EWAES-5080F5 (Mercury)

Features and photometric diagrams EVL-..., Example of equivalents

EVL-60 (29 W) EVL-70 (55 W) EVL-80 (86 W) EVL-100 (154 W) LED

(125 W) (250 W) (400 W) (>400 W) Mercury

(70 W) (150 W) (250 W) (400 W) Sodium

(70 W) (150 W) (250 W) (>400 W) Metal halide

77%

61%

Typical energy saving

EVL-60 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 3.5m in height. 28.96

28.96

45.91

40.84

46.79

40.84 34.90

53.67 46.79

40.84

58.67

46.79 40.84

40.84

58.67

40.84

76.50

70.56

58.67

40.84

70.56

52.73 58.67

58.67 34.90

34.90

40.84

46.79 40.84

40.84 34.90

53.67

52.73 40.84

34.90

65.30

28.96

EVL-60 Luminous flux: 3140 lm

42.03

53.67

61.42 57.54

61.42

45.91 53.67

28.96 34.90

65.30

49.79 45.91

57.54 53.67 49.79

53.67

49.79 45.91 42.03

49.79 45.91

42.03

EVL-70 Luminous flux: 6564 lm

68.17 62.79

78.91

97.42

95.03

89.66

89.66 89.66

84.29 84.29 78.91 73.54 68.17

78.91 78.91

73.54 68.17 62.79

111.76

78.91 73.54 68.17

104.59

90.25

93.83

73.54 68.17 62.79

68.17

57.42 62.79

EVL-80 Luminous flux: 9732 lm

On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

101.00

108.17

101.00

90.25

97.42

108.17

90.25

108.17 93.83

97.42

104.59 104.59

97.42 101.00

78.91 73.54 68.17 62.79

101.00 108.17

111.76

86.66

84.29

93.83

108.17 93.83

73.54

90.25 97.42

108.17

104.59

73.54 78.91

89.66

95.03

84.29

93.83 101.00

108.17 93.83

84.29 100.41

90.25 97.42

108.17

104.59

90.25 68.17

97.42

62.79

57.42

95.03

73.54

97.42 73.54 78.91

84.29

100.41

89.66 78.91 84.29 73.54 68.17

93.83

101.00 104.59

101.00

105.78

100.41

45.91

84.29 89.66

100.41 105.78

83.08

97.42

101.00 104.59 101.00

95.03 95.03

79.49 86.66

93.83

97.42

101.00

97.42

90.25

100.41

78.91 73.54

49.79

83.08

68.17 62.79

93.83

100.41

89.66

53.67 61.42 57.54

73.54 78.91

86.66 90.25

93.83

97.42

93.83

89.66

100.41 78.91 84.29

57.54 69.18

69.18

65.30

57.42

84.29

90.25 86.66

62.79

95.03

53.67

73.06

69.18 61.42

40.84

52.73

40.84

73.06

69.18

57.54 46.79

28.96

57.54

68.17

73.54

65.30

73.06 49.79

46.79 34.90

52.73

76.93

70.56 58.67

49.79

57.54

76.93

73.06 61.42

40.84

64.61

89.66

89.66 95.03

53.67 61.42

53.67

46.79

76.50 76.50

64.61

57.54 69.18 65.30

68.17

78.91

84.29

90.25

86.66 79.49

57.42

73.54

89.66

84.29

73.54 78.91 84.29

EVL-100 illumination on the floor expressed inlux in a room 5m x 5m with the lighting fixtures centrally placed at 7m in height

62.79 68.17

73.54 78.91

95.03

73.06

61.42

58.67

73.54 78.91

62.79 68.17

61.42

73.06

57.54

64.61

45.91

57.54 53.67

73.06

82.44 70.56

46.79

69.18 65.30

68.17

68.17 68.17 73.54

68.17

84.29

69.18

82.44

58.67

34.90

57.54

53.67

46.79

61.42

65.30

62.79 57.42

53.67

69.18

64.61 70.56

46.79

65.30 65.30

70.56 76.50

64.61

57.54

34.90

46.79

58.67

45.91 42.03

57.54

61.42

49.79 64.61

70.56

64.61

46.79 58.67

40.84

58.67

64.61

58.67

53.67 57.54

45.91

62.79

57.42

53.67

49.79 53.67

42.03 28.96

34.90

40.84

46.79

52.73

46.79

34.90

40.84

45.91

34.90 40.84

34.90 28.96

40.84

EVL-70 illumination on the floor ex- EVL-80 illumination on the floor expressed in lux in a room 5m x 5m pressed inlux in a room 5m x 5m with the lighting fixtures centrally with the lighting fixtures centrally placed at 5m in height. placed at 9m in height

104.59

90.25 93.83

57.42

83.08

90.25

97.42 93.83

97.42

83.08

90.25 86.66

97.42 90.25 93.83

93.83 90.25

79.49

97.42

101.00

86.66

101.00

90.25

79.49 86.66 79.49

EVL-100 Luminous flux: 19125 lm

= plane 90270 = plane 0180

Supporting bracket

EWL - Zone 1, 2, 21, 22 - Replaces traditional discharge lamps of up to 750W - Saves in energy, maintenance and installation costs - Instant, bright illumination - Suitable for GAS category IIC - 5 years warranty

Cooling fins

Internal reflector

Multi LED plate Shock-resistant tempered glass 25

EWL Series High bay LED lighting fixture EWL series LED High Bay lighting fixture combines a light and compact design with improved performance and reliability over time in terms of safety, efficiency and energy saving guaranteeing a lifespan of 20 years of constant high quality illumination. The EWL series is suitable for installation at low and medium heights in all those areas defined as hazardous due to the presence of gases and explosive dusts such as Zones 1, 2, 21 and 22. The universal steel mounting bracket complies with all application requirements. Unlike the rest of the market that offers a modification of LEDs inside old lighting fixtures, the EWL series has been specifically designed to meet the technical requirements of LEDs. In effect, the body of the lamp acts as a heat dissipater for the LED plate meaning that more powerful lighting can be installed without causing any deterioration of the actual LEDs. The protective shockproof glass plate is resistant to high temperatures and ensures that light emissions do not pollute the surrounding environment. The LED board is positioned in a separate “chamber” housing the electronic power supply system and this in turn is separated by an “Ex e” terminal box housing that is used to connect the lighting fixture to the electronic power supply system through a cable gland with an Ex (non barrier) O-ring as specified in EN/IEC 60079-14. The fact that discharge lamps containing mercury are not used in hazardous areas makes these light fixtures eco-compatible and they have a no cost environmental impact in the event of recycling. LED lights can be fitted with a lens that changes their photometric properties meaning that the same lamp body can replace a traditional discharge lamp lighting fixture (EV, EW, EWA series). A further advantage in using EWL series LED fixtures lies in the knowledge that the degree of illumination will never just fade. If one LED fails, the others keep on working and when the lamp is turned on, the light reaches its maximum level instantly.

Application sectors: CERTIFICATION DATA

Oil Chemical and Anti light refineries petrochemical pollution plants

Offshore plants

Onshore plants

Perimeter lighting

Classification: 94/9/EC

Group II

Category 2GD

Installation: EN 60079.14

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Dust)

Marking: Certification:

ATEX

ITS 11 ATEX 17267 ITS 11.0018

GOST R INMETRO

Class temperature: Ambient temperature:

Degree of protection:

100% Cortem product

II 2GD Ex de IIC T5 Gb - Ex tb IIIC T100°C Db IP66

IEC Ex

Standards:

Oil loading/ unloading jetties

All IEC Ex, GOST R and INMETRO certification data can be downloaded at www.cortemgroup.com

AVAILABLE AVAILABLE

CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-31: 2009, EN 60598-1: 2008+A11: 2009, EN 60598-2-5: 1998, EN 62031:2008, EN 62471: 2008, EN 61547: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2007, IEC 60079-7: 2006, IEC 60079-31: 2008 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS

100°C (T5)

-20°C +60°C

-20°C +50°C (EWL-801/..)

-40°C +60°C (EWL-80..C/..) (EWL-100/..)

IP66 26

EWL Series High bay LED lighting fixture

EXEMPT FROM PHOTOBIOLOGICAL RISK (STANDARD IEC / EN 62471)

MECHANICAL FEATURES

ORIGINAL PRODUCT

Low copper content aluminium alloy fitted with cooling fins for better heat dissipation Shock and temperature resistant tempered glass sealed with aluminium ring Acid, hydrocarbon and high temperature resistant silicone Stainless steel 316L Stainless steel 2 x ISO M20 entries. Fixture kit with PLG1IB plug and REV1IB cable gland Epoxy coating Ral 7035 (Light grey)

Body: Glass face: Gaskets: Supporting bracket: Bolts and screws: Entries: Coating: :

The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)

EXPLODED DIAGRAM OF EWL-80 LIGHTING FIXTURE

Screw on front ring

Ex e terminal housing

Electric terminals

Power supply

Tempered glass

Screw on cover

REV1IB cable gland LED plate fixed to body

Supporting bracket

EWL Series High bay LED lighting fixture Electrical features

EWL-70

EWL-80

EWL-801

EWL-100

EWL-1001

100-240 Vac ±10% (24 Vdc EWL-80/24)

220-240 Vac ±10%

100-240 Vac ±10% (24 Vdc EWL-100/24)

100-240 Vac ±10%

50-60 Hz ±5%

40 W

55 W (65 W a 24 Vdc)

110 W

188 W

177 W

Power supply: 220-240 Vac ±10% Rated frequency: Power consumption:

Direct connection to terminal board L, N, Pe. Section 4mm2, suitable for loop-in/loop-out

Connection: Power factor:

>0,95 *

Rated current:

185 mA *

260 mA *

508 mA *

850 mA *

800 mA *

Initial current:

1,55 A

2,70 A

Initial current/Rated current: EMC:

EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3, IEC 61000-4-...

(electromagnetic compatibility)

THD:

<15% 100-240 Vac

(total harmonic distortion)

Over-voltage protection:

2kV

Driver performances:

2kV

6kV

2kV

Over-Voltage protection, Over-Current protection, Short-Circuit protection SI (0-10 V) on request

SI (0-10 V)

DALI

SI (0-10 V) o PWM or resistance

Cree XTE

Cree XPL

120°

Cool White

5700 K

CRI:

>70

Instant Restrike:

YES

Lumen:

3700 lm

6050 lm

10100 lm

17000 lm

23000 lm

Maximum light intensity:

1560 cd

2840 cd

4330 cd

6100 cd

7035 cd

Overall efficiency:

85 lm/W

110 lm/W

91 lm/W

130 lm/W

Dimmer: Photometric features LED: Viewing angle: Type: Group: Colour temperature:

* Test at 230Vac

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Rated voltage: 24 Vdc (code EWL-80/24, EWL-100/24) U bolt for pole mounting Eyebolt

EWL series selection chart

THERMAL IMAGING

Following a very brief initial period, the lamp reaches thermal stability. This image shows the heat detected. With the ambient temperature at 28°C (as shown by the blue background) the LED lamp barely touches 56°C at the hottest point. This thermal performance is tangible proof of the high efficiency of LED lamps as a source of light. It is also worth noting the distribution of heat on the fins that are the result of sophisticated Thermal Management. Code

Lamp type

Lumen

Watt

Class

Max surface temperature °C

Weight Kg mm

EWL-70

LED

3700

40 W

100

6,4

EWL-80

LED

6050

55 W

100

8,6

EWL-801

LED

10100

110 W

100

8,6

EWL-100

LED

17000

188 W

100

19,6

EWL-1001

LED

23000

177 W

100

19,6

DIMENSIONAL DRAWING

EWL-100..

EWL-80..

EWL-70

Dimensions in mm DON’T FORGET TO ORDER THE ACCESSORIES Example:

Type of lighting fixture EWL-80

UBD5G + + U bolt for pole mounting

other...see key

ACCESSORY

EWL Accessories and spare parts available on request

ILLUSTRATION

DESCRIPTION

MODEL

FEATURES

CODE

Pendant eyebolt

Ø internal 20

Material: galvanised steel

GOF-8

U bolt for pole mounting

for Ø1 1/2” holes

Material: stainless steel 316L

UBD5S

Supporting bracket

EWL-70 EWL-80

Material: stainless steel 316L

G-750

SPARE PART

Supporting bracket

EWL-100

Material: stainless steel 316L

G-753

SPARE PART

EWL-70 EWL-80 LED positioned on plate EWL-80/24 with electronic circuit EWL-100

Power supply circuit

Plate material: IMS (insulated metal substrate)

SPARE PART ACCESSORY

G-747 G-667

SPARE PART

G-748 G-688

ISO M20

std. cable range 7-12

REV1IB

EWL-70

220 - 240 Vac

RV-40LED

EWL-80

100 - 240 Vac 120 - 370 Vdc 50-60 Hz

RSLD070-45

EWL-80/24

24 Vdc

RT-70LED

SPARE PART

EWL-801

220 - 240 Vac

LEDDEVL80

EWL-100

100 - 240 Vac 120 - 370 Vdc 50-60 Hz

HLG-185H-C700B

EWL-100/24

24 Vdc

RT-240LED

EWL-70 Front ring with glass

SPARE PART ACCESSORY

G-659

EWL-100/24 Cable gland

KEY

EWL-80 EWL-100

G70-0556

Aluminium ring Borosilicate glass face

G80-0556

SPARE PART

G100-0556

Installation and mounting methods

Example of pole mounting

Example of wall mounting

ß angle from 0° to 180°

Pole Ø1 1/2”

Example of pendant mounting with eyebolt

Features and photometric diagrams Example Peak Cd equivalents

EWL-70 (40W) EWL-80 (55W) EWL-801 (110W) EWL-100 (180W) EWL-1001 (177W) LED

(150W) (250W) (400W) (750W) Mercury

(100W) (150W) (250W) (450W) (700W) Metal halide

(70W) (100W) (200W) (250W) (400W) Sodium

(320W) (500W) (1000W) (1500W) Incandescent

75%

60%

40%

89%

Typical energy savings

EWL-70 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 3.5m in height.

EWL-80 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 5m in height. 47.03

51.94 47.03

11.86

11.86 21.28

21.28

30.69

21.28

68.34

40.10

11.86

68.34 58.93 21.28

30.69

40.10

87.16 77.75

68.34

40.10 49.51 30.69

58.93

40.10 21.28

11.86

87.16 77.75

49.51

11.86

40.10

56.84 61.75

51.94

61.75

11.86

66.65

56.84

71.55 76.46

71.55 66.65

71.55

51.94

61.75

183.91

151.58

66.65 61.75

56.84

47.03

51.94

61.75

51.94

56.84

47.03

51.94

56.84

51.94 51.94

216.24 232.41

216.24

151.58 135.42

135.42

47.03

216.24

200.08

167.75

216.24 200.08

183.91 167.75 151.58

151.58

232.41

200.08

167.75 183.91

216.24

248.57

119.25

EWL-80 Luminous flux: 6050 lm

151.58 248.57 232.41

248.57

167.75

47.03

51.94

151.58 183.91 167.75 200.08

248.57

200.08

119.25

216.24

232.41 216.24

264.74 264.74

151.58 135.42

56.84

232.41

248.57

232.41 183.91

76.46

81.36 76.46

56.84

11.86

EWL-70 Luminous flux: 3700 lm

151.58

135.42 183.91 167.75

248.57

167.75 56.84

21.28

11.86

51.94

151.58

232.41

248.57

200.08

216.24

86.27

66.65

21.28

11.86

71.55 61.75

21.28

11.86

216.24

86.27

200.08 216.24

216.24 216.24

135.42

167.75

200.08

183.91

232.41

167.75

81.36

51.94

200.08

183.91

91.17

11.86 30.69

51.94

151.58

183.91

167.75

151.58

76.46

71.55

86.27

76.46

40.10

30.69 21.28

91.17

56.84

21.28 30.69

81.36

86.27

71.55

56.84 61.75

71.55

86.27

151.58

135.42

81.36 81.36

66.65

11.86

49.51

68.34

76.46

51.94

40.10

68.34

76.46 71.55 76.46

56.84

21.28 30.69

77.75

49.51

30.69

61.75

51.94

30.69 40.10

68.34

58.93 21.28

49.51

87.16

68.34

56.84

77.75

87.16

49.51

11.86

11.86 21.28

71.55

119.25

167.75 183.91

51.94

56.84 61.75

66.65 71.55

167.75

151.58

135.42

151.58

167.75

119.25

61.75 66.65

51.94

30.69

58.93

49.51

56.84

21.28

40.10 49.51

40.10

56.84 61.75

135.42

47.03

51.94

56.84

47.03

119.25

151.58

119.25

56.84 51.94

21.28 11.86

11.86

51.94

11.86 11.86

EWL-100 illumination on the floor expressed in lux in a room 5m x 5m with the lighting fixtures centrally placed at 9m in height.

135.42 200.08

151.58 183.91

167.75

183.91 167.75

151.58

135.42 119.25

167.75 151.58

151.58

135.42

119.25

EWL-100 Luminous flux: 17000 lm

On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

= plane 90270 = plane 0180

EWL

ium

Painted alumin body

- Zone 1, 2, 21, 22 - Saves in energy, maintenance and installation costs - Instant, bright illumination - Suitable for GAS category IIC - 5 years warranty

Ex e terminal board housing for fast connection

Mounting bracket

EWL-../.. series LED floodlights EWL series LED floodlight combines a light and compact design with improved performance and reliability over time in terms of safety, efficiency and energy saving guaranteeing a lifespan of 20 years of constant high quality illumination. The EWL series is suitable for installation in all those areas defined as hazardous due to the presence of gases and explosive dusts such as Zones 1, 2, 21 and 22. The universal steel mounting bracket and base comply with all application requirements. Unlike the rest of the market that offers a modification of LEDs inside old lighting fixtures, the EWL series has been specifically designed to meet the technical requirements of LEDs. In effect, the body of the lamp acts as a heat dissipater for the LED plate meaning that more powerful lighting can be installed without causing any deterioration of the actual LEDs. The protective shockproof glass plate is resistant to high temperatures and ensures that light emissions do not pollute the surrounding environment. The LED board is positioned in a separate “chamber” housing the electronic power supply system and this in turn is separated by an “Ex e” terminal box housing that is used to connect the lighting fixture to the electronic power supply system through a cable gland with an Ex (non barrier) O-ring as specified in EN/IEC 60079-14. The fact that discharge lamps containing mercury are not used in hazardous areas makes these light fixtures eco-compatible and they have a no cost environmental impact in the event of recycling. LED lights can be fitted with a lens that changes their photometric properties meaning that the same lamp body can replace a traditional discharge lamp lighting fixture (RLEE series). A further advantage in using EWL series LED fixtures lies in the knowledge that the degree of illumination will never just fade. If one LED fails, the others keep on working and when the lamp is turned on, the light reaches its maximum level instantly.

Application sectors: Oil refineries

Chemical and petrochemical plants

CERTIFICATION DATA

Anti light pollution

Offshore plants

Onshore plants

Perimeter lighting

Classification: 94/9/EC

Group II

Category 2GD

Installation: EN 60079.14

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Dust)

Marking: Certification:

ATEX

ITS 11 ATEX 17267 ITS 11.0018

GOST R INMETRO

Class temperature: Ambient temperature: Degree of protection:

100% Cortem product

II 2GD Ex de IIC T5 Gb - Ex tb IIIC T100°C Db IP66

IEC Ex

Standards:

Oil loading/ unloading jetties

All IEC Ex, GOST R and INMETRO certification data can be downloaded at www.cortemgroup.com

AVAILABLE AVAILABLE

100°C (T5) -20°C +60°C

-20°C +50°C (EWL-801/..)

-40°C +60°C (EWL-100/..)

IP66 34

EWL-../.. series LED floodlights

EXEMPT FROM PHOTOBIOLOGICAL RISK (STANDARD IEC / EN 62471)

MECHANICAL FEATURES

ORIGINAL PRODUCT

Low copper content aluminium alloy fitted with cooling fins for better heat dissipation Shock and temperature resistant tempered glass sealed with aluminium ring Acid, hydrocarbon and high temperature resistant silicone Stainless steel 2 x ISO M20 entries. Floodlight kit with PLG1IB plug and REV1IB cable gland Epoxy coating Ral 7035 (Light grey)

Body: Glass face: Gaskets: Bolts and screws: Entries: Coating: :

The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)

Optical systems:

• • • • •

•

Model: Strip Lenses High efficiency Vibration resistant Material: Optical PC, polycarbonate for optoelectronic components Manufactured with NJCTM (No Joint Construction) technology, i.e. the elimination of the collimator applied to the lens thus ensuring perfect mating of the LED and the lens. Perfect collimation is guaranteed by the positioning and hot riveting of the lugs to provide direct fixing to the LED Three different light emission angles

Examples of illumination diagrams on the horizontal plane 10° lens (Narrow)

20° lens (Medium)

40° lens (Wide)

EWL-../.. series LED floodlights Electrical features Power supply: Rated frequency: Power consumption:

EWL-70/...

EWL-80/...

EWL-801/...

EWL-100/...

220-240 Vac ±10%

100-240 Vac ±10% (24 Vdc EWL-80/24)

220-240 Vac ±10%

100-240 Vac ±10% (24 Vdc EWL-100/24)

50-60 Hz ±5%

40 W

55 W (65 W a 24 Vdc)

110 W

188 W

Direct connection to terminal board L, N, Pe. Section 4mm2, suitable for loop-in/loop-out

Connection: Power factor:

>0,95 *

Rated current:

185 mA *

260 mA *

508 mA *

800 mA *

Initial current:

1,55 A

2,70 A

Initial current/Rated current: EMC (electromagnetic compatibility):

EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3, IEC 61000-4-...

THD (total harmonic distortion): Over-voltage protection:

<15% 100-240 Vac 2kV

Driver performances: Dimmer:

2kV

6kV

2kV

Over-Voltage protection, Over-Current protection, Short-Circuit protection SI (0-10 V) on request

SI (0-10 V)

DALI

SI (0-10 V) or PWM or resistance

Cree XTE

Photometric features LED: Viewing angle: Type:

10°, 20° o 40°depending on the lenses Cool White

Cool White

5700 K

CRI:

>70

Instant Restrike:

YES

3700 lm

6050 lm

10100 lm

17000 lm

33180 cd (EWL-70/10) 14450 cd (EWL-70/20) 5850 cd (EWL-70/40)

71000 cd (EWL-80/10) 30900 cd (EWL-80/20) 12500 cd (EWL-80/40)

85 lm/W

110 lm/W

Group: Colour temperature:

Lumen: Maximum light intensity: Overall efficiency:

118670 cd (EWL-801/10) 199740 cd (EWL-100/10) 51680 cd (EWL-801/20) 86980 cd (EWL-100/20) 20900 cd (EWL-801/40) 35180 cd (EWL-100/40) 91 lm/W

91 lm/W

* Test at 230Vac

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Rated voltage: 24 Vdc (code EWL-80/10/24) (code EWL-80/20/24) (code EWL-80/40/24) Base for horizontal adjustment on request

(code EWL-100/10/24) (code EWL-100/20/24) (code EWL-100/40/24)

EWL-../.. series selection chart Code

Lens type

Watt

Class

Max surface temperature °C

Weight Kg mm

EWL-70/10

Narrow (10°)

40W

100

6,5

EWL-70/20

Medium (20°)

40W

100

6,5

EWL-70/40

Wide (40°)

40W

100

6,5

EWL-80/10

Narrow (10°)

55W

100

8,6

EWL-80/20

Medium (20°)

55W

100

8,6

EWL-80/40

Wide (40°)

55W

100

8,6

EWL-801/10

Narrow (10°)

110W

100

8,6

EWL-801/20

Medium (20°)

110W

100

8,6

EWL-801/40

Wide (40°)

110W

100

8,6

EWL-100/10

Narrow (10°)

188W

100

18,4

EWL-100/20

Medium (20°)

188W

100

18,4

EWL-100/40

Wide (40°)

188W

100

18,4

DIMENSIONAL DRAWING EWL-100/...

EWL-70/...

EWL-80../...

Dimensions in mm 37

EWL-../.. Accessories and spare parts available on request ILLUSTRATION

DESCRIPTION

MODEL

Base for horizontal adjustment

EWL-70 EWL-80

FEATURES

CODE

KEY

G-161

Materiale: alluminio RAL 7035

SPARE PART ACCESSORY

Swivel base for horizontal adjustment

EWL-100

Supporting bracket

EWL-70 EWL-80

Material: stainless steel AISI316L

G-750

SPARE PART

Supporting bracket

EWL-100

Material: stainless steel AISI316L

G-753

SPARE PART

EWL-70

220 - 240 Vac

RV-40LED

EWL-80

100 - 240 Vac 120 - 370 Vdc 50-60 Hz

TXH120-124

EWL-80/24

24 Vdc

RT-70LED

Power supply circuit

G-326 G-327

SPARE PART

EWL-801

220 - 240 Vac

LEDDEVL80

EWL-100

100 - 240 Vac 120 - 370 Vdc 50-60 Hz

TXH240-124

EWL-100/24

24 Vdc

RT-240LED

ISO M20

std. range cable 7 รท12

REV1IB

Cable gland

EWL-70 Front ring with glass

EWL-80

SPARE PART

G70-0556

Aluminium ring Borosilicate glass face

EWL-100

G80-0556

SPARE PART

G100-0556

Example Peak Cd equivalents EWL-70/40 (40W)

EWL-80/40 (55W)

EWL-801/40 (110W)

EWL-100/40 (188W)

250W HIM/(HPSV)

400W HIM/(HPSV)

>600W HIM/(HPSV)

1000W HIM/(HPSV)

400W Hg

1.5x400W Hg

1000W Hg

>1000W Hg

500W INC

1.5x500W INC

>1000W INC

2x1000W INC

Isolux diagrams EWL-70/10 illumination on the floor expressed in lux in a room 5m x 5m with the floodlight perpendicular placed at a distance of 10m.

EWL-80/10 illumination on the floor expressed in lux in EWL-100/10 illumination on the floor expressed in lux in a room 5m x 5m with the floodlight perpendicular placed a room 5m x 5m with the floodlight perpendicular placed at a distance of 20m. at a distance of 13m. 44.70

42.74

44.70

42.74 42.74

186 42.74

137.26

137.26 200.28

263.29

294.80 74.25

168.77

137.26 105.75

74.25

105.23

263.29

294

44.70 74.25

200.28

44.70

231 168.77 42.74

74.25

294

263.29

168.77

74.25

42.74

200.28

137.26

105.23 165.75 135.49

42.74 168.77

168.77

74.25

42.74

72.31

39.16

22.59 39.16

105.46 138.60

105.46 55.74

171.75

122.03

22.59

103.39 80.09

39.16

72.31

33.50

22.59

55.74

88.88

39.16

55.74

72.31

56.80

39.16

55.74

22.59

39.16

80.09

39.16

EWL-70/40 illumination on the floor expressed in lux in a room 6m x 6m with the floodlight perpendicular placed at a distance of 6m.

58.46

42.92

27.37

58.46 27.37

89.55 74.01 42.92 58.46

27.37

42.92

27.37

89.55 74.01

58.46

27.37

151.74 120.64 136.19 105.10

42.92 27.37

120.64 136.19 120.64

105.10

31.76 27.37

58.46 42.92

89.55

50.79

58.46

42.92

183.96 145.91

50.79

126.89

69.81

107.86

58.46

27.37 27.37

31.76 69.99

69.81

27.37

88.84

50.79

31.76

69.99

69.81

50.79 31.76

43.77

227.30 201.08

122.43 96.21

148.65 96.21

31.76

69.99

43.77

43.77 69.99 43.77

43.77

69.99

96.21

50.79 31.76

69.99

122.43

69.99

50.79

43.77

148.65

174.87

148.65

96.21

122.43 96.21

253.52

69.81

88.84

69.99 96.21

227.30 148.65 201.08

253.52

227.30 174.87 201.08

96.21 122.43

43.77

122.43 174.87

253.52

227.30

148.65

126.89

50.79

31.76

96.21

253.52

174.87

201.08

69.81

107.86

31.76 42.92

122.43

50.79

148.65 227.30

201.08

69.99

126.89

88.84

96.21

69.99

43.77

122.43 96.21

201.08

174.87

148.65

43.77

107.86 164.94

145.91

50.79

31.76

107.86

69.99 148.65 174.87

148.65

122.43

145.91

88.84 69.81

96.21

148.65

183.96

50.79 31.76

69.99

69.81

27.37 74.01

88.84

50.79

27.37

107.86

96.21

122.43

43.77

50.79

107.86 126.89

164.94 145.91

27.37 42.92

31.76

43.77

69.99

96.21

69.99

69.81

183.96

42.92

27.37

50.79

96.21

88.84 107.86

107.86

69.99

43.77

145.91 164.94 69.81

43.77

69.99

145.91

31.76 74.01

105.10 89.55 74.01

89.55 74.01

69.81

42.92

105.10

43.29

43.77

50.79

88.84

50.79

58.46

151.74

43.77

69.81

58.46

136.19

89.55 74.01

42.92

31.76

27.37

43.29

43.77

69.81

105.10 74.01 151.74 120.64 89.55

105.10 120.64

43.29

31.76

42.92

89.55

72.26

31.76

88.84

120.64 136.19

136.19 151.74

72.26 101.23 43.29

43.29

50.79

74.01

105.10

105.10 120.64

33.50

43.29

101.23 72.26

159.17 130.20 130.20 101.23 72.26 101.23

43.29

31.76

58.46

89.55

159.17

217.11

72.26 101.23 130.20 159.17

31.76

42.92

74.01

246.08

33.50

50.79

42.92 58.46

89.55 74.01

217.11

275.05

217.11

33.50

31.76

74.01

72.26

188.14

56.80

80.09

31.76

27.37

58.46 42.92

80.09

43.29

130.20 101.23

246.08

EWL-80/40 illumination on the floor expressed in lux in EWL-100/40 illumination on the floor expressed in lux in a room 8m x 8m with the floodlight perpendicular placed a room 10m x 10m with the floodlight perpendicular placed at a distance of 7m. at a distance of 10m.

27.37

42.92

27.37

130.20

33.50

101.23

188.14 159.17

275.05

217.11

33.50 33.50

42.92

80.09

43.29 130.20

72.26

275.05

159.17 72.26

72.26

246.08

188.14

43.29

56.80

27.37

33.50

159.17

217.11

101.23 56.80

56.80

22.59

27.37

188.14 217.11

56.80

126.68

56.80

22.59 22.59

101.23 130.20

43.29

43.29 101.23

130.20

159.17

72.26

80.09

33.50

22.59

130.20

33.50

80.09

173.27 149.98

126.68 103.39

103.39

56.80

101.23

246.08

149.98

39.16

22.59

27.37

126.68

33.50

72.26

126.68

219.86

196.57 173.27

149.98 80.09

55.74

39.16

219.86

173.27 219.86 126.68

88.88

22.59

43.29

33.50

56.80 80.09

149.98 126.68 196.57 219.86 173.27 149.98

196.57

149.98

43.29

72.26

56.80

149.98

56.80

33.50

43.29 72.26

56.80

155.18 122.03 138.60 105.46 122.03 105.46 88.88 72.31 72.31 88.88

72.31 55.74

22.59

138.60

155.18 122.03

39.16

43.29

80.09

56.80

55.74 72.31

122.03

186

43.29

103.39

88.88

155.18

171.75

186

33.50

80.09 103.39

39.16 22.59

138.60

88.88 72.31

314

186

103.39

122.03

443 186

80.09

33.50

88.88 72.31

314

33.50

22.59

55.74

88.88

72.31 55.74

443

44.70

56.80

39.16

55.74

186

571

314

44.70

22.59

39.16

314

700

EWL-80/20 illumination on the floor expressed in lux in EWL-100/20 illumination on the floor expressed in lux in a room 7m x 7m with the floodlight perpendicular placed a room 10m x 10m with the floodlight perpendicular placed at a distance of 15m. at a distance of 10m.

39.16 55.74

443

571

443 571 186

957

186

33.50

22.59

44.70

186

828

828 700

44.70

33.50

22.59

957

314 74.96

22.59

828

314

700

1214 1085

74.96

44.70

EWL-70/20 illumination on the floor expressed in lux in a room 6m x 6m with the floodlight perpendicular placed at a distance of 8m.

700

443

571 1085

44.70

186

443

828 1214

1085

186

74.96

44.70

42.74

135.49 105.23 74.96

314

700

1342

1214

571

135.49 105.23

74.96

42.74 42.74

226.28

105.23

42.74

74.25

196.02 165.75

196.02 165.75 135.49 105.23

44.70

105.75

42.74

226.28

165.75 135.49 74.96 105.23

105.75

137.26

105.75

74.25

286.81 286.81

700 957

443 314

571

1085

1214

186

226.28

74.96

105.75

231.78

105.75

196.02 105.23 286.81 226.28 165.75 256.55

42.74

294.80

443

957

571

44.70

186

314

571 700

571 700 957

443 314

443

314

186

135.49 226.28 105.2374.96 256.55 196.02 165.75

256.55

74.96

186 44.70

196.02165.75

196.02 226.28

165.75

168.77 105.75 263.29 137.26

314

74.96

105.23 105.23 135.49 135.49 105.23 74.96 165.75

74.96

42.74

200.28

105.75 42.74

44.70

105.75 168.77

186

44.70

74.96

74.25

105.75 105.75 74.25

74.96

44.70

74.25 74.25

42.74

186

44.70

42.74

Photometric diagrams

EWL-70/10 Luminous flux: 3700 lm

EWL-80/10 Luminous flux: 6050 lm

EWL-100/10 Luminous flux: 17000 lm

EWL-70/20 Luminous flux: 3700 lm

EWL-80/20 Luminous flux: 6050 lm

EWL-100/20 Luminous flux: 17000 lm

EWL-70/40 Luminous flux: 3700 lm

EWL-80/40 Luminous flux: 6050 lm

EWL-100/40 Luminous flux: 17000 lm

On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

= plane 90270 = plane 0180

SLED

ium Painted alumin body and cover

- Zone 1, 2, 21, 22 - Mechanical strength - Reliability over time - Instant, bright illumination

Tempered glass

Ex e terminal board housing for fast connection

Mounting bracket 41

SLED series

LED floodlights

SLED series floodlights with LED technology combine lightweight, compact design, high performance in terms of reliability, safety, efficiency and energy saving. They are characterized by LEDs with optics "square shaped beam" that permits a light distribution and a perfectly uniform lighting in every direction. This photometry makes them particularly suitable for installation in the perimeter areas or wall in all those areas defined as dangerous for the presence of gas, explosive dust, such as Zone 1, 2, 21, 22. The finned body of the floodlight acts as a heat sink for the LED plate, allowing the installation of greater light output without incurring the deterioration of the LEDs. Due to their high luminous output and to a white light with a colour rendering index greater than 70, SLED series floodlights are able to replace the traditional rectangular floodlights that use discharge lamps sodium vapour or metal halide, guaranteeing lighting quality and visual comfort.

Application sectors: Oil Chemical and refineries petrochemical plants

Anti light pollution

Offshore plants

Onshore plants

Perimeter lighting

Oil loading/unloading jetties

100% Cortem product

CERTIFICATION DATA Classification 94/9/EC

Group II

Category 2GD

Installation EN 60079.14

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Polvo)

Marking: Certification:

II 2GD Ex de IIB+H2 T5/T6 Gb - Ex tb IIIC T100°C T85°C Db IP66 ATEX

CEC 15 ATEX 178

IECEx (work in progress) Standards:

Class temperature: Ambient temperature: Degree of protection:

CENELEC EN 60079-0: 2012, EN 60079-1: 2014, EN 60079-7: 2007, EN 60079-31: 2014 and EUROPEAN DIRECTIVE 94/9/EC: 1994 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS

100°C (T5)

85°C (T6)

-40°C +40°C (T6)

-40°C +60°C (T5) IP66

This equipment can be used in an environment containing explosive atmosphere and with the presence of hydrogen.

SLED series

LED floodlights SLED-600

SLED-400 SLED-250

ORIGINAL PRODUCT

MECHANICAL FEATURES

Low copper content aluminium alloy fitted with cooling fins for better heat dissipation Shock and temperature resistant tempered glass sealed with aluminium ring Galvanised steel Acid, hydrocarbon and high temperature resistant silicone Stainless steel 2 x ISO M25 entries. Floodlight kit with PLG2IB plug and REV2IB cable gland Epoxy coating Ral 7035 (Light grey)

Body: Glass face: Supporting bracket: Gaskets: Bolts and screws: Entries: Coating: :

The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)

Floodlight Optics Description: Each LED has a "square shaped beam" optics that allows to distribute the light on the floor in a perfectly uniform way. Forthermore, the light points can be optimized reducing the system costs. They are suitable for any indoor or outdoor application ensuring lighting of large areas and a homogeneous and symmetrical distribution of the light.

Features: - Square shaped beam - Precision Component - High efficiency lighting - Excellent luminous flux - Made of polycarbonate with special coating treatment - Self-extinguishing UL94 guaranteed - Vibration resistant - Innovative design

Illuminance Map (in Gray Scale)

Illuminance Map (in False Color)

SLED series

LED floodlights

Electrical features

SLED-600

Power supply:

120-277 Vac ±10%

Rated frequency:

50-60 Hz ±5%

Power consumption: Connection:

293 W Direct connection to terminal board L, N, Pe. Section 4mm2, suitable for loop-in/loop-out

Power factor:

>0,97 *

Rated current:

1303 mA *

EMC (electromagnetic compatibility):

EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3, IEC 61000-4-...

THD (total harmonic distortion):

<20% 120-277 Vac

Over-voltage protection:

4 kV

Driver performances:

Over-Voltage protection, Over-Current protection, Short-Circuit protectio

Dimmer:

YES (0-10 V), DALI (on request)

Photometric features LED:

Cree XPL

Viewing angle:

60°

Type:

Cool White

Group:

Colour temperature:

~ 6500 K

CRI:

>70

Instant Restrike:

YES

Lumen:

29113 lm

Maximum light intensity:

32120 cd

Overall efficiency:

99,3 lm/W

* Test at 230Vac

Example Peak Cd equivalents

SLED-250 (100 W)

SLED-400 (200 W)

SLED-600 (293 W)

sodium (250 W) metal halide (400 W)

sodium (400 W) metal halide (400 W)

sodium (600 W) -

SLED series Code A

LED floodlights

Dimensions mm B B1

Watt C

Class Ta =+60째C

Max surface temp 째C

SLED-250

305

360

460

125

100 W

100

SLED-400

360

444

520

145

200 W

100

SLED-600

440

540

600

165

293 W

100

Weight Kg

32,4

600x465x180

DIMENSIONAL DRAWING

Dimensions in mm

EXPLODED DIAGRAM OF SLED-600 FLOODLIGHT Descriptions: 1. Body including optics and LED board 2. Cover with tempered glass 3. UNI5931 stainless steel screws 4. 'Ex e ' housing complete with power supply and terminals 5. Mounting bracket 6. 'Ex e' housing complete with terminals L, N, PE, Section max. 4 mm2, suitable for loop-in, loop-out 7. Cover equipped with captive screws

Floodlight rear 6 5

SLED series Accessories and spare parts available on request ILLUSTRATION

DESCRIPTION

MODEL

FEATURES

CODE

Reinforced supporting bracket for mounting on movement facilities

SLED-600

Material: galvanised steel

G-558/1

Frame for pole mounting

SLED-600

Material: galvanised steel

G-0534

KEY

SPARE PART ACCESSORY

G-326

Swivel base for 360° adjustment

Material:aluminum RAL 7035 painted

SPARE PART

+ ACCESSORY

G-327

Cable gland for nonarmored cables

ISO M25

std. cable range 12÷17

REV2IB

Front ring with glass

SLED-600

Low copper content alluminium alloy with tempered glass

G-0494

Supporting bracket

SLED-600

Material: galvanised steel

G-558

SPARE PART

Material: polycarbonate

PIXEL12

SPARE PART

120-277 Vac

LEDDSLED600

SPARE PART

Optics

Power supply

SLED-600

SPARE PART ACCESSORY

SPARE PART

Installation and mounting methods Example of pole mounting

Example of vertical mounting on structure

Angle of rotation of 360 째

Example of horizontal mounting on structure

Photometric diagrams SLED-600 Illuminance expressed in lux in a 15m x 15m room with floodlight placed perpendicularly at 15m in height. 55.07

55.07

42.16

55.07 61.52

61.52

48.62

67.97

74.42

74.42 48.62

61.52

80.88

87.33

87.33 87.33

80.88

93.78

48.62 80.88

93.78

67.97

87.33

93.78

55.07

87.33 55.07

100.23

93.78

67.97

80.88

87.33

74.42

80.88

74.42 67.97

55.07 42.16

55.07 48.62

74.42

67.97

42.16

74.42

80.88

67.97

55.07

80.88

87.33

48.62

74.42 61.52

93.78

80.88

93.78 87.33

87.33

55.07

61.52

74.42

87.33

100.23 74.42

48.62

80.88

74.42 55.07

67.97 61.52 74.42

80.88

74.42

42.16

55.07

61.52

67.97

61.52

55.07 48.62

67.97 55.07 48.62

61.52

67.97

48.62

61.52 55.07 48.62

42.16

SLED-600 Luminous flux: 29116 lm

(c)OxyTech Srl www.oxytech.it

On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

= plane 90270 = plane 0180

EXEL-L - Complete with high efficiency LED tubes - Quick access to the internal electrical equipment - Double locking system operated by hexagonal-head tool - Zone 1, 2, 21, 22

Hinges

lders

LED tubes ho

Reinforced polyester resin body

Certified LED tubes

Detail of the internal side

Transparent polycarbonate cover

EXEL-L series lighting fixture with Cortem resin-bonded LED tubes EXEL-L series increased safety lighting fixtures for LEDs resin-bonded tubes are suitable to be installed in hazardous areas where a high degree of protection and resistance against corrosion is required. EXEL-L series is GRP made and features the ‘Ex de mb’ method of protection. It’s equipped with LED tubes sealed in a transparent resin. The LED tubes are manufactured by Cortem and they are certified and supplied along with the lighting fixture. The through wiring double ended makes installation on field easier and faster. The transparent cover is clipped into place on both sides of the fixture body with 8 clips on the EXEL-215L model and 14 clips on the EXEL-230L unit. This ensures excellent protection against dust and water over time. A safety switch housed inside the lighting fixture cuts off automatically the power supply when the lighting fixture is opened for the LED tubes and/or electrical component replacement.

Application sectors: Offshore plants

Farm produce applications

Onshore plants

Waste Low Chemical and Naval water temperatures petrochemical installations purification plants

100% Cortem product

CERTIFICATION DATA Classification: 94/9/EC

Group II

Category 2GD

Installation: EN 60079.14

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Dust)

Marking:

II 2G - Ex de mb IIC T5/T4 Gb II 2D - Ex tb IIIC T54°C/T69°C Db IP66

Certification:

ATEX

CEC 14 ATEX 130

IECEx CML 15.0044 GOST R Norme:

Class temperature: Ambient temperature: Degree of protection:

All IECEx and GOST R certification data can be downloaded at www.cortemgroup.com

AVAILABLE

CENELEC EN60079-0: 2012, EN60079-1: 2007, EN60079-7: 2007, EN60079-18: 2009, EN6007931: 2009 and EUROPEAN DIRECTIVE 94/9/EC: 1994.

54°C (T5)

69°C (T4)

-40°C +40°C (T5)

-40°C +55°C (T4) IP66

EXEL-L series lighting fixture with Cortem resin-bonded LED tubes

ORIGINAL PRODUCT

MECHANICAL FEATURES Body: Diffuser: Protected opening system: Gasket: Reclining frame: Inner fixed frame: Bolts and screws: Entries: Mounting:

Black shock and UV resistant fibreglass reinforced anti-static polyester resin Transparent polycarbonate, shock and UV resistant Sliding system operated by a hexagonal-head tool (for safety reasons, the fixture can not be opened without the tool) Acid/hydrocarbon resistant expanded silicone Aluminium and stainless steel Extruded aluminium Stainless steel 4 x Ă&#x2DC;25.5 entries (suitable for ISO M25x1.5 threads). Lighting fixture kit contains 3 model PLG2IXEP plugs and 2 model UNI2.1XE cable glands for non-armoured cable Nickel plated brass inserts with 2 x M8 holes

ELECTRICAL FEATURES Ballast: Rated voltage: Rated frequency: Connection: Power factor: Wiring:

Electronic 220/240 V 50/60 Hz Directly to terminal board L, N, Pe section 4 mm2 terminal board with jumpers suitable for through wiring double ended 0.96 Silicone rubber cables with glass braid insulation for high temperatures

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Installation brackets Grey polyester resin body (code EXEL-215LG) Cable entry: 4 x Ă&#x2DC;20.5 holes. Lighting fixture kit contains 3 model PLG1IXEP plugs and 2 model UNI1.1XE cable glands for non-armoured cable (code EXEL-215L/20)

EXEL-L series lighting fixture with Cortem resin-bonded LED tubes Quick access

LED tubes holders

Inner fixed frame in extruded aluminium for components housing

Thanks to the new reclining frame on which the LED tubes are housed, it's possible an easy access to the inside part of the lighting fixture. This system simplifies the maintenance and any interventions on the electrical part by the operator, ensuring greater safety and quick service.

180째 opening of the transparent diffuser by means of a hexagonal-head tool

LED tubes certified by Cortem CE Ex II 2GD Ex e mb IIC T.. Gb Ex mb IIIC T..째C Db IP6x

Electronic ballast by Cortem according to: EN 61347-1, EN 61347-2-13, EN 62384, EN 61000-3-2, EN 61000-4-5, EN 55015, EN 61547

Manually loosening the two screws, you can recline entirely the frame and access directely to the electrical components.

Reclining frame in alluminium and stainless steel for LED tubes housing

Safety switch

Terminal board section 4mm2 Internal electrical components easily accessible by the operator for a rapid replacement in case of fault. Wiring is carried out with safety and without that detached parts of the frame obstacle maintenance operations.

EXEL-L series lighting fixture with Cortem resin-bonded LED tubes Code A

Dimensions mm A1 B C

Watt

LED tubes n°

Power supply

Weight Kg

EXEL-215L

785 420 185 155

29W

230Vac ±10% 50/60Hz

4,9

195x155x820

EXEL-230L

1370 720 185 155

56W

230Vac ±10% 50/60Hz

9,2

196x155x1400

DIMENSIONAL DRAWING

M25x1,5 M25x1.5

DON’T FORGET TO ORDER THE ACCESSORIES Example:

Type of lighting fixture EXEL-215L

ILLUSTRATION

Installation bracket G-0480

+ other ...see key

ACCESSORY

DESCRIPTION

MODEL

FEATURES

CODE

KEY

Tige

Length: 250 mm

Material: stainless steel

BRF8MIN/250

Eyebolt

Material: galvanised steel

GOF-8

Type U bracket complete with screws

Material: bracket: galvanised steel screws: stainless steel

G-0609

Type V bracket complete with screws

Material: bracket: galvanised steel screws: stainless steel

G-0610

ACCESSORY

Type D bracket complete with screws

Material: bracket: galvanised steel screws: stainless steel

G-0611

ACCESSORY

Type P bracket

Material: galvanised steel

G-0480

ACCESSORY

SPARE PART ACCESSORY

SPARE PART

EXEL-L series lighting fixture with Cortem resin-bonded LED tubes ILLUSTRATION

DESCRIPTION

MODEL

FEATURES

EXEL-215L

EXEL-230L

LTT3250E

LED tubes exec. Ex mb EXEL-230L

G-780

SPARE PART

Ex e II IP 66/67 ISO M25x1,5 (std. range cable 9รท14) (13รท18 on request)

UNI2.1XE

ISO M25x1,5

Ex e II IP 66/67

PLG2IXEP

Material: nylon

B-380

SPARE PART

CLAFT10

SPARE PART

Inverter fixing bracket

Hexagonal-head tool

SPARE PART

LTT16350E

Support for lampholder

Plug with seal and lock nut

SPARE PART

B36-363

EXEL-215L LED resin-bounded tubes G13

KEY

B18-363

Material: polycarbonate

Transparent diffuser

Non-armoured cable gland complete with rubbers, seal and lock nut

CODE

Hexagon 10

EXEL-215L

EXEL-230L

SPARE PART

EB215L

220/240 V 50/60 Hz

Electronic ballast

SPARE PART

EB230L

EXEL-L series lighting fixture with Cortem resin-bonded LED tubes Dimensions in mm

45° angle mounting TYPE “D”

Mounting using 1.1/2” metal clamps TYPE “P”

Pendant mounting with eyebolt TYPE “O”

Type P clamp

Low ceiling mounting with clamp TYPE “U”

High ceiling mounting with clamp TYPE “V” Wiring diagrams

Normal lighting fixture

Tube ø1.1/2”

Standard pole mounting L N Power supply

Connections can be made on either side of the fixture body for simple, fast installation

EXEL-L series lighting fixture with Cortem resin-bonded LED tubes

Example of lighting design made with EXEL-230L lighting fixtures mounted on 5 meters poles

Photometric features Lumen: Maximum light intensity: Overall efficiency:

EXEL-215L

EXEL-230L

2500 lm

5000 lm

815 cd

1705 cd

86 lm/W

89 lm/W

EXEL-215L On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

EXEL-230L = plane 90270 = plane 0180

FLFE..L FLF..L - Zone 1, 2, 21, 22 - With LED tubes - Easy re-lamping - Designed to last over time

â&#x20AC;&#x153;Ex eâ&#x20AC;? terminal board housing

Simplified maintenance

4 Joule shock resi st borosilicate glass ant

White painted reflector/frame

Ex d execution type FLF..L

FLFE...L, FLF...L series

Lighting fixtures with LED tubes

Lighting fixtures for LED tubes FLFE-...L (Ex de) and FLF-...L (Ex d) series have two low copper content aluminium heads fitted with G13 lamp holder, a tempered borosilicate glass tube that is resistant to changes in heat and a white painted aluminium reflector. The ‘Ex de’ lighting fixture features an “Ex e” terminal board housing that allows entry to the lamp with a cable gland with an “Ex” seal (normal) as specified in installation standard (EN/IEC 60079.14). The entry to the ‘Ex d’ lighting fixtures must be through an Ex “barrier” cable gland (sealed) or, in the case of a conduit system, with an EYS, EZS series sealing fittings. The round cross section of the lamp provides a better “Cx” coefficient with less resistance to the wind and less accumulation of dust. For this reason, these units are recommended for use in hazardous places where climatic and environmental conditions are severe and as they require less maintenance thanks to a very high ageing index. As the electrical components are housed on a frame with guides, re-lamping is quick and efficient. The fact that the fixture is fitted with a glass tube as opposed to a plastic material, makes it more effective and with a longer lifespan.

Application sectors: Oil and Chemical and petro- combustible chemical liquid depots plants

Oil refineries

CERTIFICATION DATA

Offshore plants

Onshore plants

Stair handrails

Classification: 94/9/EC

Group II

Category 2GD

Installation: EN 60079.14

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Dust)

Farm produce applications

100% Cortem product

II 2GD Ex de IIC T6 Gb - Ex tb IIIC T71°C÷T80°C Db IP66

Marking:

II 2GD Ex d IIC T6 Gb - Ex tb IIIC T71°C÷T80°C Db IP66 Certification:

ATEX

CESI 09 ATEX 008

IECEx

CES 11.0021 All IEC Ex, GOST R and INMETRO certification data can be downloaded at www.cortemgroup.com

GOST R AVAILABLE INMETRO Standards:

Class temperature: Ambient temperature: Degree of protection:

DNV 12.0159

CENELEC EN 60079-0: 2012, EN 60079-1: 2014, EN 60079-7: 2007, EN 60079-31: 2014 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0:2004, IEC 60079-1:2007, IEC 60079-7:2006, IEC 61241-0:2004, IEC 61241-1:2004 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS

85°C (T6) normal -20°C +55°C IP66 58

FLFE...L, FLF...L series

Lighting fixtures with LED tubes

FLFE-...L (Ex de)

FLF-...L (Ex d)

MECHANICAL FEATURES Low copper content aluminium alloy heads Shock and high temperature resistant borosilicate glass Acid/hydrocarbon resistant NBR on covers White painted aluminium that acts as reflector Stainless steel Stainless steel 2 x M8 holes 2 x ISO M25 entries. Fixture kit with PLG2IB plug and REV2IB cable gland Epoxy coating Ral 7035 (Light grey)

Body: External tube: Gaskets: Inner frame: Bolts and screws: Cap chain: Mounting: Entries: Coating: :

ORIGINAL PRODUCT

The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)

ELECTRICAL FEATURES Lamp holders: Rated voltage: Rated frequency: LED tubes: Connection: Power factor: Emergency unit: Wiring: Safety:

Bi-pin G13 220/240 V AC 50/60 Hz 11-22-31 W Direct to the terminal board L, N, Pe section 4 mm2 with jumpers suitable for input/output 0,98 Electronic inverter 110V/240V, 50/60Hz. Batteries Ni/Cd, 4 Ah o 7 Ah, 6 V Silicone rubber cables with glass braid insulation for high temperatures Internal safety switch installed for emergency lighting fixtures

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Installation mounting brackets Stainless steel or galvanized steel guard with external aluminium protection External aluminium protection recommended for outdoor installations Re-lamping bracket for use on in-line lighting fixtures Cable gland: FGAB2NBK for armoured cable or FB2NBK for non-armoured cable (only for FLF...L)

FLFE...L, FLF...L series

Lighting fixtures with LED tubes Ex de lighting fixtures

Code

Dimensions mm A A1 B C

LED tubes

Power supply

Lumen*

Watt*

Weight Kg

FLFE-111L

725 640 142 197

220/240 Vac

925

5,0

240x230x800

FLFE-211L

725 640 142 197

220/240 Vac

1850

5,0

240x230x800

FLFE-122L

1325 1240 142 197

220/240 Vac

2150

7,8

240x230x1410

FLFE-222L

1325 1240 142 197

220/240 Vac

4300

7,8

240x230x1410

FLFE-131L

1625 1540 142 197

220/240 Vac

2700

9,5

240x230x1700

FLFE-231L

1625 1540 142 197

220/240 Vac

5400

9,5

240x230x1700

DIMENSIONAL DRAWING

Dimensions in mm

Ex d lighting fixtures Code

Dimensions mm A A1 B C

LED tubes

Power supply

Lumen*

Watt*

Weight Kg

FLF-111L

725 640 142 145

220/240 Vac

925

4,5

240x230x800

FLF-211L

725 640 142 145

220/240 Vac

1850

4,5

240x230x800

FLF-122L

1325 1240 142 145

220/240 Vac

2150

7,3

240x230x1410

FLF-222L

1325 1240 142 145

220/240 Vac

4300

7,3

240x230x1410

FLF-131L

1625 1540 142 145

220/240 Vac

2700

9,0

240x230x1700

FLF-231L

1625 1540 142 145

220/240 Vac

5400

9,0

240x230x1700

DIMENSIONAL DRAWING Dimensions in mm

* Indicative information depending on the installed tube 60

FLFE...L, FLF...L series

Lighting fixtures with LED tubes

Lighting fixtures Ex de with emergency unit Code

Dimension mm A A1 B C

Operating type

N째 of Lamp

Power supply

Lumen* Watt* (in emergency)

Discharge time in minutes

Weight Kg

FLFE-111LEF4

725 640 142 197

normal+emergency

220/240 Vac

946

5,0

240x230x800

FLFE-211LEF4

725 640 142 197

normal+emergency

220/240 Vac

946

5,0

240x230x800

FLFE-122LEF4

1325 1240 142 197

normal+emergency

220/240 Vac

1731

7,8

240x230x1410

FLFE-222LEF4

1325 1240 142 197

normal+emergency

220/240 Vac

1731

7,8

240x230x1410

FLFE-111LEE4

725 640 142 197

only emergency

220/240 Vac

946

5,0

240x230x800

FLFE-122LEE4

1325 1240 142 197

only emergency

220/240 Vac

1731

7,8

240x230x1410

FLFE-111LEF7

725 640 142 197

normal+emergency

220/240 Vac

960

120

5,0

240x230x800

FLFE-211LEF7

725 640 142 197

normal+emergency

220/240 Vac

960

120

5,0

240x230x800

FLFE-122LEF7

1325 1240 142 197

normal+emergency

220/240 Vac

1757

7,8

240x230x1410

FLFE-222LEF7

1325 1240 142 197

normal+emergency

220/240 Vac

1757

7,8

240x230x1410

FLFE-111LEE7

725 640 142 197

only emergency

220/240 Vac

960

120

5,0

240x230x800

FLFE-122LEE7

1325 1240 142 197

only emergency

220/240 Vac

1757

7,8

240x230x1410

* Indicative information depending on the installed tube

Dimension in mm

DIMENSIONAL DRAWINGS

FLFE...L, FLF...L series

Lighting fixtures with LED tubes

Lighting Armaturefixtures illuminanti Ex d Ex with d con emergency emergenza unit Code

Dimension mm A A1 B C

Operating type

N째 of Lamp

Power supply

Lumen* Watt* (in emergency)

Discharge time in minutes

Weight Kg

FLF-111LEF4

725 640 142 145

normal+emergency

220/240 Vac

946

5,0

240x230x800

FLF-211LEF4

725 640 142 145

normal+emergency

220/240 Vac

946

5,0

240x230x800

FLF-122LEF4

1325 1240 142 145

normal+emergency

220/240 Vac

1731

7,8

240x230x1410

FLF-222LEF4

1325 1240 142 145

normal+emergency

220/240 Vac

1731

7,8

240x230x1410

FLF-111LEE4

725 640 142 145

only emergency

220/240 Vac

946

5,0

240x230x800

FLF-122LEE4

1325 1240 142 145

only emergency

220/240 Vac

1731

7,8

240x230x1410

FLF-111LEF7

725 640 142 145

normal+emergency

220/240 Vac

960

120

5,0

240x230x800

FLF-211LEF7

725 640 142 145

normal+emergency

220/240 Vac

960

120

5,0

240x230x800

FLF-122LEF7

1325 1240 142 145

normal+emergency

220/240 Vac

1757

7,8

240x230x1410

FLF-222LEF7

1325 1240 142 145

normal+emergency

220/240 Vac

1757

7,8

240x230x1410

FLF-111LEE7

725 640 142 145

only emergency

220/240 Vac

960

120

5,0

240x230x800

FLF-122LEE7

1325 1240 142 145

only emergency

220/240 Vac

1757

7,8

240x230x1410

* Indicative information depending on the installed tube

Dimension in mm

DIMENSIONAL DRAWINGS

FLFE...L, FLF...L series Accessories and spare parts available ILLUSTRATION

DESCRIPTION

MODEL

LED tubes G13 fitting

11 W 22 W 31 W

Tige

Length: 250 mm

FEATURES

CODE

Contact our Sales Office for availability Material: stainless steel

BRF8MIN/250

Type O eyebolt

Material: galvanised steel

GOF-8

Type U bracket complete with screws

Material: bracket: galvanised steel screws: stainless steel

G-0609

Type V bracket complete with screws

Material: bracket: galvanised steel screws: stainless steel

G-0610

Type D bracket complete with screws

Material: bracket: galvanised steel screws: stainless steel

G-0611

Type P bracket

Material: galvanised steel

G-0480

11 W Guard with Light blue/white painted 20/10 aluminium external protection

22 W

Stainless steel guard

11 W

G18-0529G

22 W

Galvanised steel guard

RICAMBIO ACCESSORIO

22 W

G58-0529G

Light blue/white painted 20/10 aluminium external protection For models and codes, visit www.cortemgroup.com

FLF..-1..L FLF..-2..L

ACCESSORIO

G36-0529G

G13 250 V, 4 A

G18-568 G36-568

RICAMBIO ACCESSORIO

G58-568 FB2NBK FGAB2NBK

RICAMBIO ACCESSORIO

STU3249-12/S RICAMBIO

STU254/S

110/230 V 50/60 Hz

03240E205I/240

4Ah 6V NiCd

BATT4AH/D

7Ah 6V NiCd

BATT7AH/D

Material: galvanised steel

G-0318 + G-0318/1

Battery pack

RICAMBIO ACCESSORIO

RICAMBIO

Cable gland

Re-lamping bracket with clip system for use on in-line lighting fixtures

RICAMBIO ACCESSORIO

G36-0529 G58-0529

31 W

Inverter

RICAMBIO ACCESSORIO

31 W

11 W

Lamp holder

RICAMBIO

G18-0529

31 W

External protection

KEY

RICAMBIO

RICAMBIO ACCESSORIO

Installation and mounting methods and photometric diagrams

45° angle mounting TYPE “D”

Pendant mounting with eyebolt TYPE “O”

Mounting using 1.1/2” metal clamps TYPE “P”

Low ceiling mounting with clamp TYPE “U”

Type P clamp

High ceiling mounting with clamp TYPE “V”

Tube ø1

1/2”

Pole mounting for FLF...L with barrier cable gland

FLFE-222L / FLF-222L

Mounting system with quick release clip for easy fluorescent tube replacement. System suitable for installing in-line lighting fixtures.

FLFE-231L / FLF-231L

On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

= plane 90270 = plane 0180

L-3000, L-5, L-5R - High efficiency - Smart energy saving - IP67 protection rating - Exceptional ergonomic design - Zone 0, 1, 2

L-5R

L-5 L-3000

L-5 series adapts to fit a variety of hard hats and helmets

L-3000 portable LED torch The L-3000 torch has been designed to combine efficient lighting with user-selected operating time settings. It features high-performance LEDs, a new built-in dual optic system, a digital monitor showing battery status and a lighting management system, making it one of the most in-demand torch models in the industry. The distinguishing feature of this torch is the option of controlling lighting based on individual user requirements: there are three different light output presets, allowing you to choose between a 4, 6 or 8-hour operating time. Held by hand or adapted in its holster, the rotating head provides versatility at all times while you are working. Its external clip means you can hang the torch off your belt, jacket or anything else, freeing up your hands.

Application sectors: Oil refineries

Chemical and petrochemical plants

CERTIFICATION DATA Classification: Installation:

Temperature class:

Ambient Temp.: Degree of protection:

Powder Pharmaceutical industries magazines

Category 1GD

zone 0 - 1 - 2 (Gas)

zone 20 - 21- 22 ( Dust)

Onshore plants

Fuel depots

II 1GD Ex ia IIC T4 Ga - Ex ia IIIC T85째C Da IP67 ATEX

LOM 12 ATEX 2087X

GOST R Standards:

Offshore plants

Group II

Marking: Certificate:

Agriculture and food plants

DISPONIBILE

Portable LED torch: L-3000 All GOST R certification data can be downloaded at www.cortemgroup.com

EN 60079-0: 2009; EN 60079-11: 2012; EN 60079-26: 2007 and EUROPEAN DIRECTIVE 94/9/EC: 1994

135째C (T4)

-20째C +40째C IP67

L-3000 portable LED torch

Impact resistance and mechanical strength

Battery run time in hours and minutes

Revolutionary optics

0° / 45° / 90° rotating head

Rechargeable batteries

FEATURES Torch L-3000 Body: LEDs: Front lens: Head: Operation:

Operation monitoring: Operation test: Switches: Battery: Battery charger: Marking: Protection: Switch off: Charge indicators: Green LED: Power supply: Types and dimensions:

Thermoplastic resin with high impact strength and resistance to extreme temperatures and corrosive substances 2 x 135 lm LEDs (total light output 300 lm) Shatterproof clear polycarbonate with built-in dual optics Rotates to 3 positions: 0° / 45° / 90° Operating time of both LEDs can be set to 4, 6 or 8 hours: - maximum light output > 4hrs - medium light output > 6hrs - low light output > 8hrs Digital display located on rotating head indicating remaining hours and minutes of light Warning given in the last 15 minutes when battery charge is running low Two ergonomically designed buttons made from a soft-touch material; oversized to ensure ease of use, even with gloved hands 3.7V lithium ion battery; easy for user to replace

CE, e9 IP54 Automatic end of charging Red LED: charging Batteries charged DC: 12V AC: 100/240 V, 50/60 Hz Single: 75x105x60 mm Battery charger for 3 torches:205x105x60 mm Battery charger for 5 torches:405x105x60 mm

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Holster Battery charger for 1, 3 or 5 torches 59

L-3000 portable LED torch Code

Dimensions mm L Ø

Light output

Light intensity

Discharge time

Weight Kg

L-3000

225

Tot. 300 lm

15.000 cd

Max. 8 hours

0,5

MODES

Max i inte mum nsit y

on at the enat light the play the time. e s

1 Switch on Press button once Both LEDs are on, offering diffused light and a focussed beam all at once. At the same time, the display comes on, showing the remaining operating time.

2”

Diffused light Press button twice Press button twice Only the LED located behind the optical diffuser is kept on, giving the light beam a wider angle. The special design of the optics means the LED manages to even light the area underneath, near the user's feet.

Focused beam Keep button pressed Holding down the button for two seconds switches on the LED located behind the focused spot beam optics, setting the torch to booster mode. Power is concentrated in a single LED and the light beam reaches its maximum distance and penetration. Press the On|Off button again to go back to the previous position

4”

5 Strobe light Menu button Holding the On|Off button down for four seconds sets the torch to strobe mode. Using the Menu button, you can select up to five different flashing rates.

Consumption map Holding the Menu button down for 4 seconds activates programming mode for setting the torch's operating time and light output. Based on the 4, 6 or 8hour setting, the electronics automatically adjust the light output level and consequently consumption levels. 60

L-3000 portable LED torch DESCRIPTION

CODE

Torch end cap with clear lens

L3-10

End cap O-ring

L3-11

Optics and LED card

L3-20

PCB and display

L3-30

Complete clip

L3-480

Body O-ring

L3-55

Battery pack

L3-60

Torch body with battery charger PCB

L3-50

KEY

RICAMBIO

DON'T FORGET TO ORDER THE ACCESSORIES Example:

ILLUSTRATION

DESCRIPTION

Torch

Battery charger C-1000

+ other...see key

FEATURES

CODE

Voltage 100-240V

C-1000

ACCESSORIO

KEY RICAMBIO ACCESSORIO

Single battery charger

Voltage 12V

CV-1000-12V

Voltage 12/24V

CV-1000-24V

Voltage 100-240V

C-3000

Voltage 12V

CV-3000

Voltage 12/24V

CV-3000-24

Voltage 100-240V

C-5000

Voltage 12V

CV-5000-12

Voltage 12/24V

CV-5000-24

RICAMBIO

Battery charger for three torches

Battery charger for five torches

Holster

586-06-580

ACCESSORIO

RICAMBIO ACCESSORIO

L-5, L-5S and L-5R portable LED torch The L-5 hard hat torch, L-5S portable torch and L-5R rechargeable portable torch have been developed with the aim of reducing consumption and increasing light quality and output. To achieve this goal, we have fitted the torches with the latest generation LEDs and an automatic system to adjust light output based on input from a sensor. Designed mainly for use on hard hats and helmets, they are accessorized with fittings of various kinds, making them a valuable aid when used in conjunction with the L-3000 portable torch.

Application sectors: Oil refineries

Chemical and petrochemical plants

Agriculture and food plants

Offshore plants

Powder Pharmaceutical industries magazines

Onshore plants

Fuel depots

CERTIFICATION DATA Classification: Installation:

Group I

Category 1GD

zone 0 - 1 - 2 (Gas)

zone 20 - 21 - 22 (Dust)

Marking: Certificate: Standards:

Temperature class:

Ambient Temp.: Protection rating:

II 1GD Ex ia IIC T4 Ga - Ex ia IIIC T85째C Da IP67 ATEX

LOM 12 ATEX 2004

Portable LED torch: L-5..

EN 60079-0: 2009; EN 60079-11: 2007 and EUROPEAN DIRECTIVE 94/9/EC: 1994

135째C (T4)

-20째C +40째C IP67

L-5, L-5S and L-5R portable LED torch

FEATURES Torch Body: LEDs: Front lens: Sensor: Batteries: Battery run time:

Operation test: Switch: Battery charger: Marking: Protection: Charge duration: Switch off: Charge indicators: Power supply: Types and dimensions:

Thermoplastic resin with high impact strength and resistance to extreme temperatures and corrosive substances 1 x 135lm LED Shatterproof clear polycarbonate Light sensor for automatic light output adjustment 4xAAA/R0 alkaline batteries; 3.6V with L5, L-5S torch Rechargeable lithium batteries; 3.6V with L5-R torch Maximum output > 4 hrs Medium output > 8 hrs Low output > 30 hrs Warning given in the last 15 minutes when battery charge is running low Ergonomically designed button; oversized to ensure ease of use, even with gloved hands

CE, e9 IP54 Max. 4-5 hrs Automatic end of charging Red LED: charging Green LED: batteries charged DC: 12V AC: 100/240 V, 50/60 Hz Single: 75x100x120 mm Battery charger for 3 torches: 230x100x120 mm Battery charger for 5 torches: 410x100x120 mm

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Battery charger for 1, 3 or 5 torches Holster 63

L-5, L-5S and L-5R portable LED torch Code

Dimensions mm L Ă&#x2DC;

Light output

Light intensity

Description

Weight Kg

L-5

150

Max. 135 lm

1.600 cd

Hard hat torch

0,125

L-5S

150

Max. 135 lm

1.600 cd

Portable torch

0,125

L-5R

150

Max. 135 lm

1.600 cd

Rechargeable torch

0,125

Version L-5, L-5S: L5-100 Version L-5R: L5-100R

DESCRIPTION

L5-13

MODEL

CODE

L-5

L5-100

L-5R

L5-100R

KEY

Torch body

End cap O-ring

L5-13

L-5

BATT-AAA (x4)

L-5R

L5-BAT

RICAMBIO

Batteries Version L-5, L-5S: AAA batt. (x4) Version L-5R: Li-ion batteries

LED module

L5-300

Torch end cap with clear lens

L5-2

L-5-300

DON'T FORGET TO ORDER THE ACCESSORIES L5-2

ILLUSTRATION

Example:

Torch L-5R

Battery charger CL5-1

+ other...see key

DESCRIPTION

CODE

Single battery charger

CL5-1

ACCESSORIO

Battery charger for three torches

CL5-3

ACCESSORIO

Battery charger for five torches

CL5-5

ACCESSORIO

Holster

L5-8

ACCESSORIO

Hard hat adapters

Please seek advice on models from our sales department

ACCESSORIO

KEY

RICAMBIO

RICAMBIO ACCESSORIO

LHL - Zone 1, 2, 21, 22 - LED lamp - Energy saving - Lightweight and ergonomic - Lighting comfort

Transparent tube in polycarbonate

LED circuit sealed with transparent resin

PVC handle grip

Stainless steel hook 73

LED hand-lamp LHL-...P series The hand-lamp LHL-...P series for LED tubes of 9/17 Watt have been designed for the work of inspection and maintenance in all those potentially explosive places for the presence of gas and dust as petrochemical industries, off-shore facilities, the areas of tank control and the process areas. They are robust and easy to handle at the same time with a high degree of IP protection and excellent performance in lightoutput. The LED modules used for LHL-...P series hand-lamp allow to get an excellent color spectrum thanks to the type of light emitted by the LED.

Application sectors: Oil Gas refineries Chemical and petrochemical plants

Onshore plants

Fuel Oil loading/ Fuel tanker unloading liquid depots loading/unjetties loading areas

Offshore plants

Perimeter lighting

CERTIFICATION DATA

Classification: Installation:

Group II

Category 2GD

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Dust)

Marking:

II 2 G Ex e mb IIC T5/T4 (Gb)

Certification:

II 2 D Ex mb IIIC T95°C/T130°C (Db) IP66 ATEX CEC 13 ATEX 043

Standards:

Class temperature: Ambient temperature: Degree of protection:

CENELEC EN 60079-0: 2009; EN 60079-7: 2007; EN 60079-18: 2009; EN 60079-31: 2009

135°C (T4) Standard -20°C +40°C

Special -20°C +50°C / +60°C IP66

LED hand-lamp LHL-...P series

ORIGINAL PRODUCT MECHANICAL FEATURES Body: Handle: Mounting: Cable gland:

Transparent tube in polycarbonate, V0 (UL94) resistant to shock and UV rays Non-slip P.V.C. (polyvinyl chloride plasticized with non-toxic plasticizers) Hand-held lamp with stainless steel hook Model UNI01 in polyammide

ELECTRICAL FEATURES Cable: LED source: Lifetime:

H07RN-F 2x1mm2 lenght 5 m Module with 72 LED > 50.000 hours

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Different cable lengths Rated voltage 230 Vac

LHL-10P

LHL-20P

Luminous flux (lm)

790

1580

Colour rendering index (Ra)

Luminous efficiency (lm/w)

87,78

92,94

The color temperature of the light produced is around 5500 K, almost the color temperature of day-light. The pure white, also called achromatic point of refer- ence corresponding to the point of equal energy in the C.I.E. diagram, is placed between 5455 K and 5500 K.

LHL-...P series selection chart Code

Dimensions mm L

Type Lamp

Power supply

LHL-10P

475

LED

24 Vdc

LHL-20P

680

LED

24 Vdc

Watt

Class Ta =+40째C

Class Ta=+50째C

Class Ta=+60째C

Weight Kg

1,4

2,3

DIMENSIONAL DRAWING

Borosilicate glass globe

XLFE-4 - Zones 1, 2, 21, 22 - Obstruction warnings - LOW INTENSITY LED technology - Lamp lifespan more than 10 years - Complies with ICAO, FAA

Painted aluminium body

Ex e terminal box for fast connection

Low intensity XLFE-4 LED Obstruction lighting fixtures XLFE series LED obstruction lighting fixtures are ideal for airports, chimneys, towers, smokestacks, high buildings, towers, buildings, cranes, bridges, radio/television masts, cable car and power line pylons, wind turbines, radar and telecommunication antennas and specifically for use in the petrochemical and oil industries. The LED technology, thanks to 4 high output LEDs, ensures low power consumption, a long lifespan (50,000 hours) and thus lower maintenance costs. The lighting fixture consists of an aluminium alloy body, a borosilicate glass globe and stainless steel fitting components. The lamp housing contains: an LED plate, heat dissipater, power supply unit, support frame, terminal board, polycarbonate reflector and sealed diaphragm. The ‘Ex de’ degree of protection allows connection using an Ex non-barrier cable gland making these lighting fixtures ideal for any type of plant. The red XLFE lighting fixture, with light intensity in more than 32 candles, complies with ICAO and FAA. In compliance with this standard, the luminous flux of the lighting fixture on the horizontal plane is 360° while it is less than 10° on the vertical plane. For this reason, it falls into the Low Intensity lighting fixture category. Additional benefits offered by XLFE fixtures include: lower maintenance costs, better visibility in critical weather conditions, zero environmental impact due to the absence of toxic or harmful substances and minimal light pollution thanks to the well defined directional beam.

Application sectors: Oil refineries

Chemical and petrochemical plants

Onshore plants

Offshore plants

Oil Combustible loading/unliquid loading depots jetties

High buildings

Aircraft storage facilities Hangars

CERTIFICATION DATA

Classification: 94/9/EC

Group II

Category 2GD

Installation: EN 60079.14

zona 1 - zona 2 (Gas)

zona 21 - zona 22 (Dust)

Marking:

II 2GD Ex de IIC T6 Gb; Ex tb IIIC Db IP66

Certification:

ATEX

Standards:

IECEx IECEx CES 12.0020 TR CU

CESI 03 ATEX 046

All IEC Ex and TR CU certification data can be downloaded at www.cortemgroup.com

AVAILABLE

CENELEC EN 60079-0: 2009, EN 60079-1: 2007, EN 60079-7: 2007, EN 60079-31: 2009, EN 60598-1:2008+A11:2009, EN60598-2-1:1989 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2007-04, IEC 60079-31: 2008, IEC 60079-7:2006 European Directive 2006/95 Low voltage European Directive 2004/108 Electromagnetic compatibility European Directive 2003/108 WEEE Waste electrical and electronic equipment European Directive 2011/64 RoHS

Class temperature: Ambient temperature: Degree of protection:

85°C (T6) -20°C +55°C

Special -50°C +55°C IP66 70

Low intensity XLFE-4 LED Obstruction lighting fixtures

ORIGINAL PRODUCT MECHANICAL FEATURES Low copper content aluminium alloy Shock and temperature resistant borosilicate glass sealed with aluminium shade ring Polycarbonate with external metal coating Internally fitted extruded aluminium Silicone acid/hydrocarbon resistant See “XLFE-4 series dimensional drawings” Stainless steel 2 x ISO M25 entries Epoxy coating Ral 7035 (light grey)

Body: Globe: Internal reflector: Heat dissipater: Gaskets: Mounting: Bolts and screws: Entries: Coating: :

The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)

ELECTRICAL FEATURES LEDs:

Obstruction lighting fixtures

4 x LEDs fitted to electronic plate with single circuit 8 x LEDs fitted to electronic plate with double circuit • High resistance to vibration (longer lifespan if installed in severe operating conditions) • Estimated lifespan 100,000 hours (12 hours per day for 20 years) Rated voltage

Rated frequency

Working current

Peak current

XLFE..24..

24 Vdc ±10%

0.145 A

0.45 A

XLFE..110..

110 Vac ±10%

50/60 Hz

XLFE..230..

230 Vac ±10%

50/60 Hz

Power consumption: Connection: Wiring:

<10 W Direct to terminal box L, N, Pe. Max section 4mm2 Silicone rubber cables with glass braid protection against high temperatures

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Special markings in II 2GD Ex d IIC T5 Gb; Ex tb IIIC T.. Db IP66. (sample code: XLF-4V1101) Cable gland: REV2IB for armoured cable or REVD2IB for non-armoured cable Yellow light (XLFE-4G..), blue light (XLFE-4B..), green light (XLFE-4V..) Ex or watertight protected control panel Special infra-red application for environments with poor visibility 71

Low intensity XLFE-4 LED Obstruction lighting fixtures EXPLODED DIAGRAM OF XLFE-4 OBSTRUCTION LIGHTING FIXTURE

Aluminium ring with borosilicate glass globe

The unit is pre-wired and consists of a light source housing containing the following: LED plate, heat dissipater, electronic power supply unit for the LED modules, support frame, terminal board, polycarbonate reflector and sealed diaphragm

The outside of the lighting fixture body is painted with RAL7035

“Ex de” protective housings containing the terminal board

LED circuit - fixed light-

ICAO, FAA standard. The red XLFE-4 unit with light intensity more than 32 candles complies with ICAO volume 1, 5th edition 2009, appendix 14 and FAA standards. In compliance with this standard, the luminous flux of the lighting fixture on the horizontal plane is 360° while it is less than 10° on the vertical plane. Single and double circuit A board with a second circuit can be supplied therefore with 4 + 4 LEDs fitted. This innovative system guarantees the correct management with an external panel in the event of a failure in the first circuit thus eliminating the need for costly 2 fixtures applications. For order codes, see the selection chart (not available for flashing lights).

LED circuit - flash 72

Dimensional designs low intensity XLFE-4

Dimensions in mm

Close up of mounting

Selection chart low intensity XLFE-4 Code

Colour light

Power supply

Type of light

Type of circuit

Weight Kg mm

XLFE-4R024F1

Red

24 VDC

Fixed

Single

3.0

190x170x390

XLFE-4R024F2

Red

24 VDC

Fixed

Double

3.0

190x170x390

XLFE-4R024L1

Red

24 VDC

Flash

Single

3.0

190x170x390

XLFE-4R110F1

Red

110 VAC

Fixed

Single

3.0

190x170x390

XLFE-4R110F2

Red

110 VAC

Fixed

Double

3.0

190x170x390

XLFE-4R230F1

Red

230 VAC

Fixed

Single

3.0

190x170x390

XLFE-4R230F2

Red

230 VAC

Fixed

Double

3.0

190x170x390

XLFE-4R230L1

Red

230 VAC

Flash

Single

3.0

190x170x390

DON’T FORGET TO ORDER THE ACCESSORIES Example:

Type of lighting fixture + XLFE-4R024F1

Cable gland FL2IBK

other ...see key

ACCESSORIO

Accessories and spare parts available on request XLFE-4 ILLUSTRATION

DESCRIPTION

MODEL

FEATURES

CODE

KEY

G60-0440CM

SPARE PART

Borosilicate glass globe Globe with shade ring Aluminium ring shade ring

O-ring

Material: silicone

K15-131S

Ex e type structure mounting

2 x ISO M25 entries

G-0439

XLFE-4..024F1

1 circuit, fixed light, 24 VDC

EC-32/..024F1

XLFE-4..024F2

2 circuits, fixed light, 24 VDC

EC-32/..024F2

XLFE-4..024L1

1 circuit, flash, 24 VDC

EC-32/..024L1

XLFE-4..110F1

1 circuit, fixed light, 110 VAC

EC-32/..110F1

Kit complete with LED plate, heat dissipater, reflector and power supply.

For red LEDs enter the letter: R: red V: green B: blue G: yellow e.g. EC-32/R024F1

Cable gland

SPARE PART

XLFE-4..110F2

2 circuits, fixed light, 110 VAC

EC-32/..110F2

XLFE-4..230F1

1 circuit, fixed light, 230 VAC

EC-32/..230F1

XLFE-4..230F2

2 circuits, fixed light, 230 VAC

EC-32/..230F2

XLFE-4..230L1

1 circuit, flash, 230 VAC

EC-32/..230L1

For cable gland models and codes see www.cortemgroup.com

REV2IB REVD2IB

SPARE PART ACCESSORY

Features, installation and mounting methods The double fixtures system requested in the event of an emergency failure, is more expensive due to the installation of 2 applications complete with terminal block and fitting it is also less functional as the beam of light is inevitably covered by the second beam. As can be seen in the diagram below, the luminous flux of the new XLFE-4 obstruction lighting fixture reaches a full 360째 on the horizontal plane with no hindrances thus eliminating the problem of illumination and making installation easier.

Obsolete 2 fixture system

1째 beam

New XLFE-4 obstruction lighting fixture

2째 beam

Luminous flux over 360째

Examples of structure fitting. Refer to ICAO and FAA standards for all installation specifications or contact the sales offices

CCA-02E/SLD - Lower maintenance costs - Lower power consumption - New LED technology - Zones 1, 2, 21, 22

Tempered glass wit h polycarbonate len ses

Sun shades

Brackets in galvanised steel

Connections

CCA-02E/S...LD LED traffic lights CCA-02E/S...LD series traffic light system is the result of research and development activities into the new LED lighting technology that can achieve optimum light efficiency, immediate power response times and very low power consumption. These Ex d IIC traffic lights are suitable for regulating traffic in chemically aggressive industrial environments or potentially explosive areas classified as Zone 1 - 2 - 21 or 22. It is made of low copper content aluminium and features tempered glass, coloured polycarbonate lenses and painted steel sun shades. The benefits offered by the new CCA02E/S…LD system are as follows: lower maintenance costs, better visibility in critical conditions thanks to the LED lamps, better reliability thanks to the guaranteed continuous light even if one LED fails and, lastly, the lack of any “phantom” effect.

Application sectors: Oil refineries

Fuel tanker Chemical loading/unand petrochemical loading areas plants

Offshore plants

Emergency exits

Combustible Oil loading/ liquid unloading depots jetties

100% Cortem product

CERTIFICATION DATA

Classification: 94/9/EC

Group II

Category 2GD

Installation: EN 60079.14

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Dust)

Marking: Certification:

II 2GD Ex d IIC T6 Gb - Ex tb IIIC T... Db IP 66 ATEX

CESI 01 ATEX 036

IECEx TSA 06.0012 GOST R

Standards:

Class temperature: Ambient temperature: Degree of protection:

All IEC Ex and GOST R certification data can be downloaded at www.cortemgroup.com

AVAILABLE

CENELEC EN 60079-0: 2006, EN 60079-1: 2007, EN 61241-0: 2006, EN 61241-1: 2004 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2004, IEC 60079-1: 2003, IEC 61241-0: 2004, IEC 60079-1: 2004

85°C (T6) Standard -20°C +55°C

Special -40°C +55°C IP66

CCA-02E/S...LD LED traffic lights

ORIGINAL PRODUCT

MECHANICAL FEATURES Body and internal ring: Internal frame and bracket: Sun shades: Gasket: Glass face: Fresnel lens: Coloured lens Bolts and screws: Mounting: Entries: Coating: :

Low copper content aluminium alloy Aluminium Galvanised steel Acid/hydrocarbon resistant NBR Shock and high temperature resistant tempered glass Polycarbonate Red, yellow and green in polycarbonate Stainless steel See “CCA-02E/S...LD series dimensional drawings” 1 x 3/4” Rc UNI ISO 7/1 Epoxy coating Ral 1003 (Signal yellow) The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)

ELECTRICAL FEATURES LED: • • • •

Power supply: Rated voltage: Rated frequency: Connection: Power factor: Wiring:

4 LEDs installed on plate (if one or more of the LEDs fails, the lamp keeps on working) High resistance to vibration (longer lifespan if installed in severe operating conditions) Estimated lifespan 50,000 hours Maintenance costs estimated to be about one tenth compared with systems currently in use

High efficiency electronic system. Protection against short circuit, overloading and restore system 230Vac ±10% 50/60 Hz Direct entries for cables to terminal board L, N, Pe. Max section 4mm2 0.96 Silicone rubber cables with glass braid protection against high temperatures

ACCESSORIES AVAILABLE / SPECIAL REQUESTS Cable gland: FGAB2NBK for armoured cable or FB2NBK for non-armoured cable Rated voltage 24Vdc (code CCA-02E/S2LD24) 77

CCA-02E/S...LD series selection chart Code

LED colour

Number of signallers

Watt

Weight Kg mm

CCA-02E/S1-1LD

GREEN

190x190x320

CCA-02E/S1-2LD

YELLOW

190x190x320

CCA-02E/S1-3LD

RED

190x190x320

CCA-02E/S2-4LD

GREEN + RED

230x580x320

CCA-02E/S2-5LD

GREEN + YELLOW

230x580x320

CCA-02E/S2-6LD

RED + YELLOW

230x580x320

CCA-02E/S3-7LD

RED + YELLOW + GREEN

230x870x320

DIMENSIONAL DRAWING Configuration with one signaller

Configuration with two signallers

Configuration with three signallers

CLOSE UP OF TRAFFIC LIGHT WIRING COUPLING WITH 2 OR 3 SIGNALLERS

Sealed nipple NPSF-2

3 part coupling RMF-2

Dimensions in mm

Accessories and spare parts available on request for CCA-02E/S...LD ILLUSTRATION

DESCRIPTION

FEATURES

CODE

Red lens

G-572R

Yellow lens

G-572G

Green lens

G-572V

Fresnel lens

Material: polycarbonate

G-573

SPARE PART

Protective hood

Material: galvanized steel painted aluminium

K-320

SPARE PART

Electronic power supply

240V Âą10%

RV-11LED

Gasket

Material: NBR

K20-131

Red LED board

G-614R

Yellow LED board

G-614G

Green LED board

G-614V

For models and codes, visit www.cortemgroup.com

FB2NBK FGAB2NBK

Coloured prismatic polycarbonate lens

LED plate

Cable gland

KEY

SPARE PART

SPARE PART ACCESSORY

CCA-02E/S...LD traffic light features EXPLODED DIAGRAM OF CCA-02E/S1-3LD TRAFFIC LIGHT Corrosion resistant black painted galvanized steel

Electrical components fitted to aluminium frame

Gasket between body and aluminium ring Polycarbonate Fresnel lens

RAL1003 painted aluminium alloy body

Tempered glass sealed on aluminium ring

RAL1003 painted aluminium ring

Prismatic polycarbonate coloured lens

WIRING DIAGRAM

1 signaller

3 signallers

N N

LED

Terminal board

Electronic power supply

Terminal board

Electronic power supply

2 signallers N

LED

LED L1

Terminal board

Electronic power supply

LED

LED L1

Terminal board

Electronic power supply

Terminal board

Electronic power supply

CCA-03EX - Easy installation - Low energy consumption - New COB LED technology - Zone 1, 2, 21, 22

Directional LED spotlights

Body and lid in coated aluminium

LED for proper op eration monitoring

CCA-03EX Lighting fixtures for safety warnings The new LED lighting fixtures for safety warnings CCA-03EX series is designed for installation in areas with risk of explosion where lighting may be stopped due to abnormal, unusual or accidental situations. The new CCA-03EX lighting fixture can be installed in indoor and outdoor environments and it can operate both in normal and emergency service, with a maximum duration of about 2 hours. In case of interruption of the supply voltage, electronics automatically turn on the lighting fixture. The optimal placement of the terminal strip allows a simple wiring, with the possibility of installing more equipment thanks to two threaded hubs studied for the through-wiring. CCA-03EX lighting fixture has a compact size and features two directional LED spotlights. The use of LED COB (Chip on Board) as light source, housed in a junction box with IP66 protection, allows high performance in terms of lumens, low maintanance costs and long life. The presence of reflectors specifically designed for this type of source allows to increase the lighting performance and to direct the light in a well-precise areas thanks to the directionality of the system. Battery replacement after a fault in the emergency circuit or due to battery exhaustion, is indicated by the red LED turning off. In case of emergency, the red LED turns off by activating the LED COB power supply through the battery.

Application sectors: Oil Gas refineries Chemical and petrochemical plants

Offshore plants

Fuel tanker loading/unloading areas

Transit areas

Emergency exits

Stair handrails

Perimeter lighting

CERTIFICATION DATA Group II

Category 2GD

zone 1 - zone 2 (Gas)

zone 21 - zone 22 (Dust)

Classification: Installation: Marking: Certification:

II 2GD Ex d IIC T6 Gb - Ex tb IIIC T85째C Db IP66 ATEX

CML 15 ATEX 1007 All IEC Ex certification data can be downloaded at www.cortemgroup.com

IECEx CML 15.0002 Standards:

Class temperature: Ambient temperature: Degree of protection:

CENELEC EN 60079-0: 2012, EN 60079-1: 2007, EN 60079-31: 2014 and EUROPEAN DIRECTIVE 94/9/EC: 1994 IEC 60079-0: 2011, IEC 60079-1: 2014-06, IEC 60079-31: 2013

85째C (T6) Standard -20째C +55째C IP66

CCA-03EX Lighting fixtures for safety warnings

ORIGINAL PRODUCT MECHANICAL FEATURES Body and lid: Low copper content aluminium alloy Internal frames: Stainless steel External adjustable brackets: Stainless steel Glass face: Shock and temperature resistant tempered glass Gaskets: Acid and hydrocarbon resistant silicone Bolts and screws: Stainless steel Assembly: See "Dimensional drawing CCA-03EX" Entries: 2 x 1/2â&#x20AC;? NPT entries. Fixture kit with n.1 PLG1NB plug and n.2 FB1NBK cable gland Coating: Epoxy coating Ral 7035 (Light grey) :

The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards EN60068-2-30 (hot/humid cycles) and EN60068-2-11 (salt mist tests)

EXPLODED DIAGRAM OF CCA-03EX LIGHTING FIXTURES FOR SAFETY WARNINGS Multichip LED formed by a matrix of LEDs connected together and covered with a layer of diffused phosphorus

Modular system consisting of a internal reflector and a connector for COB Lid with glass face

Lighting fixtures lid High efficiency electronic ballast Cable glands for the connection of the electrical equipment to LEDs

Supply unit body Cable glands for connecting the warning lighting fixtures

Electronic inverter

Terminals max. 2,5mm2

7Ah 6V battery pack

CCA-03EX Lighting fixtures for safety warnings Electrical features Power supply: Rated frequency: Power consumption: Connection:

CCA-03EX 110-240 Vac ±10% 50-60 Hz ±5% 20 W Direct connection to terminal board L, N, PE. Section 2,5 mm2, suitable for loop-in/loop-out

Power factor:

>0,90

Rated current:

100 mA

EMC (electromagnetic compatibility):

EN 55015, EN 61000-3-2, EN 61000-4-..., EN 61547

THD (total harmonic distortion):

<20% 100-277 Vac

Over-voltage protection:

2 kV

Driver performances: Battery:

Over-Voltage protection, Over-Current protection, Short-Circuit protection 7 Ah, 6 V. Discharge time 2 hours

Photometric features LED Multichip:

Cree CXA

Viewing angle:

30°

Colour temperature:

3500 K

CRI:

Instant Restrike:

YES

Lumen:

595 lm (x2)

Maximum light intensity:

1968 cd (x2)

Overall efficiency:

DETAIL OF LED SPOTLIGHTS LED spotlights adjustable both horizontally and vertically to allow the directionality of light.

59,5 lm/W

INSIDE VIEW Internal electrical part completely wired with silicone rubber cables with protective glass braid for high temperatures.

CCA-03EX Lighting fixtures for safety warnings Code

Type Lamp

Watt

Class

Max surface temperature 째C

Weight Kg mm

CCA-03EX

LED

20 W

DIMENSIONAL DRAWING

Dimensions in mm

ILLUSTRATION

DESCRIPTION

FEATURES

CODE

Driver

110-240 Vac

LEDDCCA-03EX

Electronic inverter

90/264 V

INVDCCA-03EX

Battery pack

7 Ah 6V NiCd

G-0309

KEY

RICAMBIO

CCA-03EX Lighting fixtures for safety warnings

ILLUSTRATION

DESCRIPTION

FEATURES

CODE

KEY

Lid with glass face

Material: aluminium lid temperated glass

M-0390

RICAMBIO

Gasket between body and cover

Material: silicone

K27-131S

RICAMBIO

Example of lighting design made using CCA-03EX lighting fixtures for safety warnings

CCA-03EX Luminous flux: 600 lm On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation of lighting levels in 2D and 3D, rendering and ray tracing.

= plane 90270 = plane 0180

Product modifications and warranty Cortem Group reserves the right, at its sole discretion, to make any modifications (at any time and without notice) in order to improve the functionality and performance of its products or meet technical and manufacturing requirements. The measurements and drawings of the products and their parts are indicative only and not binding, because they can be modified without notice. The latest updated information, data and certificates of our products are available on www.cortemgroup.com web site. All Cortem Group products are covered by warranty for a period of twelve months from the delivery date. For more information, refer to the “General Terms and Conditions of Sale” on www.cortemgroup.com web site. Copyright In accordance with copyright laws, the Italian Civil Code and other regulations in effect in the markets where the Cortem Group operates, all the information, images, photographs, drawings, tables and anything else contained in the Cortem Group’s illustrative/promotional material are the exclusive property of the Cortem Group, which has all the moral rights to the aforesaid material as well as the right to use it for commercial and economic purposes. It is therefore forbidden to reproduce all or part of the Cortem Group’s illustrative/promotional material in any way, unless otherwise authorized by the Cortem Group in writing. Any violation of the above is against the law. © by Cortem - Villesse - Italy. All rights reserved

Sales

Piazzale Dateo 2 20129 Milano, Italia

Domestic Sales tel. +39 02 76 1103 29 r.a. fax +39 02 73 83 402 infomilano@cortemgroup.com

Export Sales tel. +39 02 76 1105 01 r.a. fax +39 02 70 00 54 71 export@cortemgroup.com saleseurope@cortemgroup.com

Works and Headquarters Via Aquileia 10, 34070 Villesse (GO), Italia tel. +39 0481 964911 r.a. fax +39 0481 964999 info@cortemgroup.com

Works and Headquarters Via Aquileia 12, 34070 Villesse (GO), Italia tel. +39 0481 964911 r.a. fax +39 0481 964999 info@elfit.com vendite@elfit.com www.elfit.com

Sales Piazzale Dateo 2 20129 Milano, Italia

Domestic Sales tel. +39 02 76 1103 29 r.a. fax +39 02 73 83 402 infomilano@cortemgroup.com

Export Sales tel. +39 02 76 1105 01 r.a. fax +39 02 70 00 54 71 export@cortemgroup.com saleseurope@cortemgroup.com

Works and Headquarters Via Aquileia 10, 34070 Villesse (GO), Italia tel. +39 0481 964911 r.a. fax +39 0481 964999 info@cortemgroup.com