LEAN MANUFACTURING
5S, TPM, KANBAN
Follow-up of the preventive maintenance
To place an order please visit our website e.commerce
CLEANING POINT 5S-area Cleaning station Stainless cleaning point Floor identifying TPM-area
62 63 - 65 66 67 - 70 71
MAINTENANCE POINT Operator maintenance station Technical maintenance station Operator stainless maintenance station Multifunctional assembly station Anti-fatigue matting Seats and stools Trolleys for plastic bins Dynamic storage Storage cupboard Dustbin environment
72 - 77 78 - 80 81 82 - 84 85 86 - 87 88 - 89 90 - 95 96 97
LEANFLASH KANBAN FIFO LAUNCHER Forming of batches Visual batch management Sequencer FIFO FILE Accumulator Levelling of production Organization with cards Planning
98 - 114 104 - 105 106 107 108 109 110 111 112 113 114
USUAL KEY LOGOS
kg/lb
new New
Magnetic display
Felt writing quality and magnetic display
Pierced background (display with hooks) and magnetic display
Admissible load on the platform is evenly distributed
Premounted station. Final assembly carried out by the customer
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LEAN MANUFACTURING
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5S B
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> 5S STAGES
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• Shitsuke
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I GF H J K O P Q N the L Removing K M out: useless objects. J : Sorting : Tidying: A place for each object. T dirtyUplaces.V W P : Cleaning: Q S RAvoiding D
I • Seiri • Seiton O • Seiso • Seikestu
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KICK-OFF
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: Standardising: Continuing to tidy up and to Z Y clean. X W : Maintaining: Self-discipline.
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15 16 17 18 19 20 VISUAL 5S D21 E 22 F 23 24 25 26 A STORAGE B C CLEANING POINT I G CUPBOARD H J K L 14 13 M N O P Q R 15 16 17 18 19 20 14 13 See pages 156/170 S T U V W X 21 22 23 24 25 26 17 18 19 20 Z Y 23 24 25 26 F D E F A B C D EIDENTIFYING A B CAERIAL I G H J K L I G H J K L M
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NETPOST® 400 See page 63
NETPOST® 600 See page 64
M 13 N 14O P Q 16 17 S18 T19 U 20 V W See page 96 Z 26 22 23 Y24 25
15 21
R X
See page 185
FLOOR IDENTIFYING 14 13 See pages 67-70 15
16
21
22Transpalett 23 24 25 Footprint 26 Clark
Palette
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RELIABLE CLEANLINESS INDICATOR 13
18 19 20 Bin
Box
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See page 152
Discover the new training kits «5S and TPM».
www.sesa-systems.uk / sales@sesa-direct.com 62
14
NETPOST 400 ®
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> Essential to perpetuate the 5S action
14
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Features • Steel base, epoxy painting, aluminium pillar which facilitates the attaching of accessories. • Provided with 3 hooks ref. 604011 (for brush and shovel).
G > The solution for lack of space M
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CODE On jacks On casters* 660150 660152
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*On casters Ø 75 mm, with brake. O P Q R N
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WF WALL-MOUNTED X SB NETPOST TC UD V®E 400 Z Y I K Lwall-mounting kit H Provided J with
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U V W X ACCESSORIES
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14 F 13 vertical D hand-towel E Set 17 L18 19 20 (1J16rollKprovided)
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ø 75 mm ø 2.95 Inch
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Z Z Y F A B C 13D 14 F D E E B C 14 13 15 16 17 18 19 20 L L I I H J K G H J K 16 17 18 19 20 22 23 24 25 26 R M N O P Q R N O P Q 21 22 23 24 25 26 14 15 X16 T U V W X S T U 13V W 15 16 Z 17 18 19 2120 22 Z Y 21 22 23 24 25 26
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450 mm 17.7Y1 InchZ
E 500 19 00 Inch E 13GF H 14 .68 I mm J K L19.68 L 19 N20 OInch P Q R H15 I 16 J 17 K 18M A B C R N21 O22 P 23 Q24 A E G XF H I S25 TB26 UC VD W W X U V T G H J K ML N O Z I Y Z M N O P Q SR T U
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660155
G13 14H 14 13 14 13 15 16 17 18 19 20 15 16 17 18 19 20 M N 22O 23 24P25 26Q R 15 16 211722 231824 25192621 20 F D E A B C I V J KWL GU H X 21 22 23 24S 25T 26 M N O P Q R S T U V W X www.sesa-systems.uk / sales@sesa-direct.com / 01452 632Y712 Z Z
21 22 Q23 R24 25 26 O P F D Perforated E base W 13X 14 U Other V J K Laccessories see page 64. 16 17 18 19 20 P Q R 22 23 24 25 26 W X V
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H 900 mm/H 35.43 Inch P Q R
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13 15
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RANGE F B C ®D400E NETPOST L Inch I mm/L H L 500 J K19.68
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The advantages The indispensable cleaning point with small space requirements. The NETPOST® 400 is easily attached on a vertical wall and offers an efficient presentation of your cleaning tools.
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NETPOST® 400 WALL-MOUNTED
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900
The advantages The NETPOST® valorizes the Quality Image in your production site and offers you: • A new esthetic due to the modular aluminium structure • A clear and visual presentation of the maintenance procedures • A complete solution thanks to the aluminium structure • Lot of accessories are available.
A
15
1560 mm 61.41 Inch
Provided with 3 hooks
LEAN MANUFACTURING
APPLICATIONS :
5S • Cleaning point • Cleaning
CODE
645133
645128
Y
63
A
NETPOST 600 LEAN MANUFACTURING
®
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® F 600 NETPOST LL 650 mm/L 25.59 Inch ® 600 NETPOST R L 990 mm/L38.97 Inch
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A GB
G MH M 15 N S 15 2116 S T 21 Y22 Z Y
15 15 2116 21
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660120
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E13 F 14Set hand-towel (1 roll provided) 18 L 20 K 19
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645130 645131 645124
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645125
L 620 mm/L 24.40 Inch
23 P 24 Q 25 RA 26B C D E LF964 mm/L 37.95 Inch U V W XG Lateral L without I support H J Kfor disposal F D lid E and A B articulated C M N O P Q 10Rplastic bags L I K G H LateralJ support for disposal X UE VF Wlid and TD articulated A B S C O 10 plastic bags P Q R M N with JZ ofK100Ltransparent bags G H YI Kit W X U V F D E S T A B C capacity 110 liters M N O P Q R K L G H 13 YI 14Z J Polyester brush with aluminum handle X F W E VQ B S C TD UP R standard) L 400 mm/L 15.74 Inch M 17 N18 O 19 20 (HACCP L shovel and small brush to be hung HC YID Z JE KF Kit U 26 VA WB XC 23 24 S T 25 13 E2614LF PVC Dbin, L Black K Q R NI OJ P Z L Y K19 20 G divided H J18compartments, 15 16 I17in 3 one with lid O P Q R W X D E 14F 13 T U VA B C P 25 Q height R adjustable M Shelf, N O23 21 22 24 26 I 17maintenance U G XH16 for J18 K19 L20products 15 Z V W X S E 14VF W 13 U A 21 B 22 C OTD P 24 Q 25 R 26 M N Kit23DOCAFLEX 5 folders F 20 E A 15 B 16 C YID17 JZ L attaching) 18 K 19 G H (stoppers and W X SD TE 13UF 14VL B 21 C 22 I K G H J23 Simple O P 25 Q hook R with M5 screw 24 26 M N F18 L19 20 D Y 15 I16 HC N JE17 KZ O P QB W RC XD Fastening for brush M F E A U V S K T 13 L 14 I 21 22 23 24 25 26 J ø 60 mm/ø 2.36 Inch for hoover O P V Q Hook R N W H XI J K L S T1713U Z18 14G Y 16 19 20 Bottle support O P Q R XN O P 13Q 14 T UZ V W R Y 17 23 18 24 19 M 20 26 22 25 ø 92, H 120 mm/ø 3.62 Inch, H 4.72 Inch U 16 17 V18 W19 X20 Z V W X15 T U Sign, 23 24 25 S 26 Design 14 13 21 White 22 Background, 23 24 25 black letters F 26 A YB C17 D 15 16 Z 18 E 19 20 Text both with straps L I 13on 14K sides G H 21 22 “CLEANING 23 J24 25POINT” 26 15 M16 N1713O18 14P19 Q R L 600 x20 H 170 mm/L 23.62 x H 6.69 Inch 15 21 16 22 1713 18 1419 20 X to prevent U24 V25 W26 tray S 14T23Aluminium 13 16 22 17 23 18 19 20 21 24 liquid 25 26 14L 600 mm/L 23.62 Inch 13 dispersion Z 17 23 18 Y24 19 25 20 22 15 26 16 17 18 19 20 23 24 25 26 21 22 23 24 25 26
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660140
140 kg 308.64 lb
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15 16 17 18 19 20 F 25 26 D 23 E 24 B 21C 22 I G H J13 K14 L 15M 16N 17O 18P 19Q 20R 21 22 23 24 25 26 15 16 S T U V W X 21 22 Z Y
645117 645129
301102
B
A
645116
150 5.9 Inmm ch
45 1 Inc 17.7
13
149512
13 645120
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Q R F C W DX E S T U V I G H J K L Z Y M N O P Q R F D E A B C S T U V W X L K I J G H A Z Y M N O P Q R G 14 13 S T U V W X M 15 16 17 18 19 20 Z Y S 21 22 23 24 25 26
Provided with 5 hooks
C CODE
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660122
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Other accessories see page 64.
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www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712 64
5S • Cleaning Point
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On jacks On casters* 660110 660112
X *On casters Ø 100 mm/Ø 3.93 Inch with brake.
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A 15 16 A GB 21 22 G MH
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CODE
COMMON ACCESSORIES NETPOST 400, 450, 600, 650, 800
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Features • Solid steel base, epoxy painting, anodised aluminium pillars which facilitate the attaching of accessories. • Provided with 5 hooks ref. 604011 (for brush and shovel).
B
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APPLICATIONS :
I
13
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S
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> Essential for your 5S project
RANGE
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ø 100 mm ø 3.93 Inch
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18 19
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23 24 25
1
C
> The efficient protection of your cleaning tools Features • Solid steel base, Epoxy painting, anodised aluminium pillars which facilitate the attaching of accessories. • Transparent PMMA door with magnetic locking system. Provided with 5 hooks ref. 604011 (for Fshovel and brushes). D brush, E B
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® NETPOST V W X 800 L 650 mm/L 25.59 Inch
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F Ø 100 mm, with brake. D *On E casters
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CODE On jacks On casters* 660160 660162
ACCESSORIES
CODE
W 13 X 14 Set hand-towel roll 19 provided) 17 (118 20
645132
Other 14 accessories see below.
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Universal bottle support 14 13
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D M
H A IB INOX
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> Essential for your 5S project
S
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Features • Stainless base (on jacks and on casters). • Aluminium structure with grooves, which facilitates the attaching of accessories. • Provided with 3 hooks ref. 604011 (for brush and shovel).
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14 hand-towel U V W 13X Set roll provided) 16 17 18 19 (120
S Y
RANGE L
On jacks On casters*
® X NETPOST 450 INOX L 500 mm/L 19.68 Inch
660950
21
15 21
ACCESSORIES
17
22
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® Z NETPOST 650 INOX L 650 mm/L 25.59 Inch
660910
*On casters Ø 100 mm/Ø 3.93 Inch, with brake. Other accessories see page 64. 13
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660912
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5 21. 40 mm 25 Inch
23 24 25 26 Provided with
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D E B C D E B C I K H J I H J K N OO PP QQ N 16 V W T UU 15 V W T Z D E 21 F 22 Z J K L
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A A G G M M S S BYC Y I H
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On jacks On casters*
I O
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18 19 G 20 I H
YS
CODE
C
J K L Q R M N O 13P 14 15 16 17 18 19 W20 X S T U V 21 22A 23B 24C 25D 26E F Z Y
A
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17 0 m .32 m Inc h
18 19 20
M
W X A B F D E G H L J K M N P Q R S T V W X Z Y 14 13
Mm N m 500 Inch26 2344 24 25 8 6 . 19 S T U
645133
Features • Stainless base (perforated) on jacks and casters. • Aluminium structure with grooves. • Provided with 5 hooks ref. 604011 F D and E shovel). A (for B brush C
FR
V15 16W17 18X19
17
NETPOST® 650 INOX
16
21
Q
Q
14
15
P
I H L N O R T U X Z
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22 23 24 25 Other 26 accessories see page 64.
13
J
F 14 13 L K G H J 14 13 Provided with13 M 14 N O P15 Q 16 R 17 18 19 20 15 16 17 18 19 20 3 hooks 21 22 23 24 25 26 16 17 18 19 20 21 S22 T23 U24 V25 W26 X 22 23 24 25 26 Z Y
CODE vertical
F L
A
22
660952
E K
I
16
CODE
R
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B K F
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The advantages The NETPOST® STAINLESS gathers all the tools «cleanliness» for difficult environments and offers a complete solution. A
U
T AZ E G J K M P Q S V W Y 21
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E O
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N M ON
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1560 mm 61.41 Inch
LEAN MANUFACTURING
G 450
B
C
1600 mm 62.99 Inch
NETPOST
®
G
C
A
B
14 13 5 hooks 18 19 20
6 Inch 23 24 25 26 21 .5922
13 15
16
17
18 19
21
22
23 24 25
FLOOR IDENTIFYING > Easy, Instantaneous, Evolving
A
The advantages Installation on the ground is quick and effective for a visual look that is rigorous and effective. RANGE A G M S Y
15 21
CODE
STANDARD F ROLL (smooth floor) D ADHESIVE E B C HH50 mm Th. 0.20 mm L I K meters, Jx L 33 H 1.96 x L 129.92 Inch, Th. 0.007 Inch N O P Q R White T U V W X Yellow Blue Z Black Green Red Orange 14 13 White/red striped Yellow/black 16 17 18 striped 19 20 22
A
23 24 25 26
140111 140112 140113 140114 140115 140116 140121 140126 140127 B
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* Reinforced for smooth floor and rough environment 21 22 23 21 24 22 25232624 25 26 ** For rough floor, important crossing, bevelled strip
CHARACTERISTICS OF ROLLERS
H
YB C H
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DA E B F C D AE BF C D I JREINFORCED GK HL I J GK HLEXTRA J
E
15 21
REINFORCED Z D &EEXTRA F ADHESIVE C
ID J O UP
F
21
K L STANDARD Designation G H Th. 0,20 mm/0.007" 0,84 mm/0.03" Thickness P M0,76 Q Nmm/0.03" R O P MQTh. N R O P Q R M N O Th. Smooth ground Optimum Excellent W TX U V S W TX U V W X S T U V SOptimum Fair Porous ground Z Z ZOptimum Y Y Fair Y Fair Good Optimum Old, oily, dirty Uneven or with pieces No Good Good Available coulours 9 8 8 14 14 14 13 13 13 50 mm/1.96" 50 mm/1.96" 50 mm/1.96" Standard width 15 16 17 1815 19 1620 17 18 1519 16 20 17 18 19 20 Thinner edge No No Yes 21 22 23 24 21 252226 23 242125 22 26 23 24 25 26 33 m/129.92" 30 m/118.11" 30 m/118.11" Roll length I
F
G
A B G
REINFORCED* I G J H EXTRA** KI LJ K L G H Th. 0.76 mm Th. 0.84 mm M N OM PN QO R P Q R Th. 0.03 Inch Th. 0.03 Inch U XV W X S 140071 T US V T W 140181 Z Z 140182 Y 140072 Y 140183 140073 140184 140074 140185 140075 140186 140076 14 13 14 13140191 140081 15 140087 16 17 15 1816 140197 19 172018 19 20
ADHESIVE ROLL H 50 mm x L 30 meters H 1.96 x L 118.11 Inch White Yellow Blue Black Green Red Orange Yellow/black striped
STANDARD D E B C ADHESIVE
LEAN MANUFACTURING
APPLICATIONS :
Ground localisation of: Production • Storage • Aisles • Filing • etc…
JE K P
KF L Q
L R
R X VQ W 14 13 V W X 16 17 18 19 20 22
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14 13 15 16 1713 18 1419 20 16 22 17 23 18 24 19 25 20 26 21 22 23 24 25 26
www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712 67
A B IDENTIFYING A G B H C G M H NI
LEAN MANUFACTURING
FLOOR RANGE A
C
D J
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H 15 N
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Kit F standard adhesive dots ø 100 mm/3.93 Inch E of 54 White K L Yellow Q R Blue W BlackX Green Red Orange
M
M B S H Y N
N S C T Y I Z O
S
T
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Y
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A G
D E KitF of 70 EXTRA adhesive dots ø 90 mm/3.54 Inch L 14 J K 13White Yellow 19 20 P17 Q18 R 22 23 24 Blue 25 26 X U V W Black C
I 16 O
Green Red Orange
S
F Batch of 20 EXTRA adhesive corners 14 13 I H J K L W 50 x L 150 mm/W 1.96 x 5.90 Inch 15 16 17 18 19 White 20 N O P Q R 21 22 23 24 25 Yellow 26 T U V W X Blue
Y
Z
A G M
B
C
D
E
Black Green Red
A 13 15
16
21
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18 19 20 S 23 24 25 26 Y
new
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G S
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J K O P R Q W R X CORNERS UP E VF ADHESIVE V W X K L F D E A B C Q R I EDGES G ADHESIVE H J K L W X E QF R A MB N C OD P L X K W G S H 13ADHESIVE J TS V TI 14U P Q R M1713 N Z 19 20 Y18 14O
Th. 0.76 mm/0.03" 140301 140302 140303 140304 140305 140306 140311
P
V
L I K EXTRA Jof 30 Batch adhesive Ts 18 19 20 WO16200 Px17L 150 Q mm/W R 7.85 x 5.90 Inch, Th. 50 mm/1.96" 22 23 24 25 26 White U V W X Yellow Blue Black Green Red
15
140331 140332 140333 140334 new 140335 140336
15
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23 24 25 26 15
14
18 19 20
CHARACTERISTICS 23 24 25 26 OF DOTS A
B
A C A
D B B
FD D
EC C
EE
FF
18 19 20
A
B
G
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LL M N IG H Designation G H STANDARD G JH KII LJJ KK EXTRA 0,20 Thickness O P Q O R PP Th. QQ 0,84 RR mm/0.033" M NTh. M M mm/0.007" N N O S T Smooth ground Optimum Excellent Z W XX Y UU XVV W S T U SS VTT W Fair Optimum Porous ground Z YY ZZ Y Fair Optimum Old, oily, dirty Uneven or with pieces No Good Available coulours 7 6 15 16 14 13 14 14mm/1.96" 13 13L 50 Ø 100 mm/3.93" Standard width 15
16 15 1517 16 16 18 19 17 17 20 18 18 19 19 20 20 21
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140171 140172 140173 140174 140175 140176
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KF LQ
15 16 16 22 17 S23 18 T 19 U 20 21 24 25 26 V W 22 23 Y24 25 26 14Z 13
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D JE
Th. 0.20 mm/0.007" 140131 140132 140133 140134 140135 140136 140141
140151 140152 140153 140154 140155 140156
I of 20 K L adhesive edges H J EXTRA Batch WN 50 xOL 150 P mm/W Q 1.96 R x 5.90 Inch WhiteU V W X T Yellow Z Blue Black Green Red
G 14M
C ID
ADHESIVE DOTS F STANDARD E EXTRA
V
1 15
16
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18
FLOOR IDENTIFYING
RANGE A G M S Y
15 21
A
B
GB
H C
A
G B
H C M
I ND
GB
H C M
H C M
I D N S JO T Y
ID N S O E J T Y
JO TE F K P U Z
N S OT
P U Z
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F the floor Dsticky E for B C Pictogram Antislip I EXTRA H J K L Customisable 200 mm/L 11.81 X H 7.87 Inch Qx H R N O PL 300 White T U V W X Yellow Z Blue Black Green Red Customisable L 400 x H 300 mm/L 15.74 x H 11.81 Inch 14 13 White 16 17 18 19 20 Yellow 22 23 24 25 26 Blue Black Green Red D LE300 xF H 200 mm/L 11.81 X H 7.87 Inch C Pallet ID JE K Transpallet LF300Lx H 200 mm/L 11.81 X H 7.87 Inch F Q L 300Rx H 200 mm/L 11.81 X H 7.87 Inch O P E K J Clark LQ W F V KP L 300Xx H 200 mm/L 11.81 X H 7.87 Inch Bin R U L W Box Q R XL 300 x H 200 mm/L 11.81 X H 7.87 Inch V
LQ W KP R U Z V Q R X V W W
CODE
140221 140222 140223 140224 140225 140226 140231 140232 140233 140234 140235 140236 140201 140202 140203 140204 140205
A
X
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X 14
13 15
16
1713 18 1419 20
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16 21
1713 18 22 231419 24 20 25 26
M
16 22 1713 23 18 1424 19 25 20 26
17 22
18 23 19 24 20 25 26
S
23 24 25 26
AY > Pedestrian circulation
G
M A
RANGE B
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CODE
F
S
L G Kit H of I20 EXTRA J K pictograms for floors M S A
YB
G
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SB YH
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TC ZI 15 O 21 U
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Footsteps N O P Yellow T U V Blue D
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140252 140253
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I K L pictogram for floors J adhesive EXTRA "Adhesive O P Q door R opening" Yellow UD VE WF X 13
Y
15
140200
14
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L J ofK40 EXTRA adhesive arrows for floors Kit 16 17 18 19 20 P Q LR 250 x H 95 mm/L 9.84 x H 3.74 Inch 22 23 24 25 26 Yellow 140262 V W X Blue 140263 14
13
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CAY DBZ EC
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IG JH KIA LJB KC Transpallet O M FG RPH QI FD PN E QO
Pallet
DB N EC CA M
FD
LD RJ
LEAN MANUFACTURING
> Visual storage
A
5
APPLICATIONS:
Identifying for storage
E K
Forklift LJS VKT WLU U M XVN WO XP Q Bin Box 14 13 O P Q R O P Q R Z N M YN Z Y W S T U V new 15 16 17 18 19 20 W X T US VT U V W X Y Z 21 22 23 24 25 26 Z A YB D CZ ED EFD F E F B CA B C A L BA CBF DC ED FE I G H J K LJ RHGK IHL JI KJ LK L H MIG N JHO KPI G Q 14 13 14 13 W RP XNMQ ONR PO QP RQ R N SOM T PNU QVO M A B15 C 16 D 15 17EA 18 16FB 1917C 20 18D 19E 20F13 Z Y XV TKW X ADHESIVE XW X US ADHESIVE VT W ULT VU WV DOOR T G IUFOOTSTEPS H L 19 21 13 22SJ1421 23S 22 23 26 24 25 I K 26 G H1425 J 13 24 15 16 17 18 OPENING Z MY NZ O YP Z Z Y P 23 Q 24 R 25 M 19RN 20 16 1517 18 16 1917 20 18Q 21O 22
H
IG
J SH
KTI
new
WS 25 XT 26U V W X U 25 V 26 22S 21 23T 24 22 23 24 14 13 F D E B C 15 16Z 17 18 19 20 Y ADHESIVE Z Y ARROWS L25 26 H 21I 22J 23K 24 14 14 14 13 13 R 13 N O P 13Q 14
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LEAN MANUFACTURING
FLOOR IDENTIFYING
A
G
HG
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Pictogram sticky for the floor F EXTRA D Antislip E B C C ID JE Shoes ø 200 mm/7.87 Inch KF L H F ø 200 mm/7.87 Inch D E F Glasses LB RC JE K PA Q NID O A LG B Gloves I H XD JE KF L K ø 200 mm/7.87 Inch O RC TJ UP VQ W ID J F LQ R ø 200 mm/7.87 Inch H E KP A G B M C Helmet O R XN U ZP VQ W LV crossing O P R X F Q I Pedestrian K M D H JE B W C XN ø 200 mm/7.87 Inch W S T U VG F LQ W E U C N ID O KP R X ø 200 mm/7.87 Inch H JT M S Z V Y Anti-noise F ø 200 mm/7.87 Inch D E A B W C LV ID O K JYTE U mask P Q R N X ZF Face S I K L G H Jrequired L W K J U O P Q R Protection ø 200 mm/7.87 Inch X Z V T Y 14 13 M N O P Q R L 300 mm/11.81 Inch P VQ W R Warning X UZ 14 13 16 17 18 19 20 W trucks X V 13 L 300 mm/11.81 Inch T20 U forklift XS19 Warning: V 1713W18 14 14
Y
G
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> Restriction
new
B
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N S
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YT Z
15
1713 18 1419 20 15 2116 22 1713 23 18 1424 19 25 20 26 15 21 16 22 1713 23 18 1424 19 20 25 26 16 22 17 23 18 24 19 25 20 26 21
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22
O T Y U Z
P VQ UZ V W
13 15
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> Cleaning
23 24 25 26
15
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RANGE
X
Cleaner/degreaser in 2-litre jerry can
U
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T Z
15
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17
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22
23 24 25 26
13
O
H
I
M N O FED FE F S T U LKJ LK L Z Y RQP RQ R D E B C XWV XW X I H J K N
O
P
Q
P
21
CODE
140219 new 140214 140215 140241 new
CODE
140090 new
14
> Laying instructions
18 19 20
15
1615 1716 19 18 20 17 1518 15 16 16 17 1918 17 20 19 18 20 19 20
21
2221 2322 25 24 2625 2124 23 21 22 22 23 24 2326 25 24 26 25 26 13
Clean the surface to remove all dust, grease, oil, and solvent. The floor must be clean and bare.
15
16
21
22
Ideal laying temperature 18 C°–25 C°
17
14
overlap the markings! 18 19DO NOT 20
Minimum drying time 24h approx
23 24 25 26
www.sesa-systems.com - info@sesa-systems.com
70
G
Diamètre 30 cm
G
Y
C
STICKER sol
A
S
B
Q R S T U V W 15 16 1 14 14 14 13 13 13 F Z F D E F A B C D E D ED F E B CBY C T U V W A X BA CA 21 22 2 15 16 19 19 L 20 15 15 16 16 17new18 17 1817 20 1918 K20 new I L IH G H G HGJ 13 I K14 KJ13 G J13 H JI Z 14 14 LK14 L 13 21 24 22 25 2326 24 26 25 26 21 22 23 21 22 23 24 25 O P Q O PO Q R M N P20 P 20 Q 20R M N N19 NR 15 15 16 16 15 17 M 18 15 17 16M 1816 17 20 1918 17O 19 18Q 19R U23 W X W X W X 26 VUX UFW S T U26 V 26 V TSV24 22S 21E 23 22 21 24 23 22 25 24 23 25 24 25 T S25 T26 D 22 A B21 C 21 13 Z Z Z Z Y Y Y Y I G H J K L 15 16 17 18 19 14 13 M N O P Q R 21 22 23 24 25 16 17 18 19 20 S T U V W X 22 23 24 25 26 new Z Y 1413 13 14 14 14 13 13 N
F D E C RANGE ID JE KF L Pictogram sticky for the floor L R KF EXTRA OJE P Q Antislip PF VLQ W R X UK FOD ø 300 mm/11.81 Inch L forklift R Xtrucks W No ø 200 mm/7.87 Inch VQ R X W Pedestrians prohibited ø 200 mm/7.87 Inch X telephones ø 200 mm/7.87 Inch No
A GB HC A G B M C NID H ID T C S GB M H JE O N I K P H N J U M Z S YO T
F D CB EDC FED FE JI H KJI LKJ LK L B A CBA D CB A EDCB FED C P ON QPO RQP RQ R HG IHG JIHG KJIH LKJI WV XW X VUT WVU X ON N M O NM P M QPON RQPO Z A W X W U V U V U TS TS TS T VU G F E Z ZY ZY Z Y M K L
CBA IHG A ONM G UTS M ZY S D Y J
A
Matière résistante aux déplacements des appareils en atelier, frottements, pas….
Y
A
ZY
140207 140208 140209 140211 140212 140213 140220 140240 140216 140217
C
21 231419 24 20 25 26 16 22 1713 18 14 13 16 22 1713 23 18 1419 21 24 20 25 26 16 17 18 19 20 17 23 18 24 19 15 20 26 2116 22 25 22 23 24 25 21 26 22 23 24 25 26 15
15
TS
B
M
15
24 Y15 20 25 16 21 26
CODE
A
25 26 Z 16 1713 18 1419 20 26 1713 18 22 231419 24 20 25 26 21 25 26 16 22 1713 23 18 1424 19 20
A
B A
The advantages All of the pictograms have a non-slip coating and provide an ordered and securing image in production workshops.
GB M HC G M H S NI O M S N YT A Z S YT U A G B Z Y A GB M HC I G M H N S O M S N Y T 15 U S 15 Z16 22 23 YT 21 Z16 22 Y 21 15 17 23 18 24 19 21 22 23 24 15 25
21
A
> Obligation
A
15
APPLICATIONS :
Obligations and restrictions
www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712
After installation ensure a pressure roll with a trolley for example
> TPM : TOTAL PRODUCTIVE MAINTENANCE Potential opening time
• Total
: Considering all aspects (even repainting the machine) and associating every one. • Productive : Trying to ensure it, while producing penalizing as less as possible the production. • Maintenance : Maintaining = repairing, cleaning, lubricating and accepting to spend time on it.
Factory capacity unused
Real opening time Gross machining time Net machining time Usable machining time
Planified stops Failures, performance losses
Non quality
TPM = GAINS
LEAN MANUFACTURING
T.P.M.: Applications
MANAGEMENT OF «ANOMALY DETECTION»
REPORT OF ANOMALY See page 125
LEVEL 1 MAINTENANCE
VISIOFLASH SPEEDMETER See page 150
MOD’SELF See page 174
WORKSHOP MAINTENANCE
MAINTPOST 200, 300, 500 See pages 72-73
Magnetic
MAINTPOST 600 See pages 74-75
Magnetic pictogram Siehe page 73
Magnetic sheet (to be cut as desired) See page 148
Cleat
MAINTPOST 800 See page 76
MAINTPOST 6000 See page 78
Discover the new training kits «5S and TPM».
www.sesa-systems.uk / sales@sesa-direct.com 71
APPLICATIONS :
MAINTPOST
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Sur roulettes ø 75 mm/ø 2.95 Inch avec frein.
729 mm 28.70 Inch
M
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15
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17 Y
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22
23 24 25 26
604014 604015 531101 515100
16
A
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K L 14 13 P Q R 17 18 19 20 V WWith X doors 23 24lockable 25 26 J
N O 15 L 16 S T U 21 22 Z Y
M
23 24 25 26
13
www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712 72
D
See page 73
mmmm) 20b0le 170 ch ) 7 In inch 7.8ble 6.69
15
A
MAINTPOST 300 WALL-MOUNTED
23 24 25 26 14 13
17 18 19 20 14 13 21 22 23 24 25 26 16 17 18 19 20
Hooks See page 73
(usa
22
R
CODE
660140 542111
L
X
1615 17 16 18 17 19 1820 19 20 515040
DESIGN SIGN White background, black letters with fastening L 600 x H 170 mm/L 23.62 x 6.69 Inch 14 “MAINTENANCE POINT”
K
With doors lockable
F L
515042 2221 232224 23 25 24 26 25 26
ACCESSORIES
21
1413
J
Z Y Wall-mounted
X
O P Q R 13 T U16 V 17 W18 X 19 On 15 20request, embossed graphics D Elogo,Fsee page 187. A B your C company Z 21 22 23 24 25 and 26 D JE KF height A GB Shelf L HC Iadjustable L colour K blue G M H Plastic J bins, O P Q R NI A B C DD90 x LE103 xFH 55 mm/D 3.54 X L 4.05 X H 2.16 Inch O UP VQ W R X M N T L mounting I Plastic J K bins G H S V W X Z Q 13 S 14 YT U L 100 mm/L 3.93 Inch P R M N O F Z D E YC 20 A 18 B 19 16 17 L 450 mm/L 17.71 Inch S T U V W X I 26 K L L 220 x D 350 x H 100 mm G 24 H 25 J Drawer 22 23 F A B YC ZD E L 8.66 x D 13.77 x H 3.93 Inch M N O P Q R L K I G H J Complementary shelf 14 13 S T U V W X x D 14 360 mm/L 19.68 x D 14.17 Inch M N O P Q R L 500 15 Hooks 16 see 1713page 18 73. 19 20 Z Y V W S T U 15 16 X22 17 23 18 24 19 25 20 26 21 14 13 Z Y 21 22 23 24 25 26 15 16 17 18 19 20
15
13
I L
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21
® F MAINTPOST 500: L 620 mm/L 24.40 15 Inch Fix L L 620 mm/L 24.40 21 Inch On casters
H
Without door
sa
C
*Provided with wall-mounting kit.
B
G
m) 0 m mm 10ble 73 IncInhch) 3 7 3.b9le 2.8
22
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sa
21
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16
F D ® 200 E WALL-MOUNTED MAINTPOST B C 601145 without I door H J K L L 620 mm/L 24.40 Inch L 964 mm/L 37.95 Inch 601155 N O P Q R Provided with wall-mounting kit. L 1264 mm/L 49.76 Inch 601165 TC UD VE ®W F XWALL-MOUNTED 200 MAINTPOST with lockable PMMA doors Z I J K L L 620 mm/L 24.40 Inch 601115 D 100 mm O P Q R L 964 mm/L 37.95 Inch 601125 W X kit. L 1264 mm/L 49.76 Inch U Vwith wall-mounting Provided 601135 ® A B A C BD C E DF E MAINTPOST 300 14 doors L K with lockable13PMMA K JFEET G WALL-MOUNTED* H G I H J ION H 932 Inch N 601210 601220 16 L 864 17 x18 19 mm/L 20 34.01 x H 36.69 M M O N P O Q PR Q L 1064 x H 932 mm/L 41.88 x 36.69 Inch 601211 601221 22 23 24 25 26 VX W SU T V UW L 1264 x H 932 mm/L 49.76 x 36.69 S Inch T 601212 601222 13 x 14 L 1564 H 932 mm/L 61.57 x 36.69 YInch Z 601213 601223 Z Y 186419x H20 932 mm/L 73.38 x 36.69 Inch 601214 601224 17 L18 205625x H26 932 mm/L 80.94 x 36.69 Inch 601215 601225 23 L24 D 200 mm
C
(u
15
CODE
B
932 mm 36.69 Inch
G M
3 1.2 2 mm 5 In ch
F
A
713 mm 28.07 Inch
LEAN MANUFACTURING
A
G
Y
See page 138
The advantages MAINTPOST® are associated to machines and environments which needs tools for an immediate maintenance. A very compact solution allows you the implementation in the production site and the numerous options permit you to optimize the working conditions as well as favour a clean, orderly and rational space. RANGE
A
MAINTPOST 200 WALL-MOUNTED
> TPM in action* *Total Productive Maintenance
M
S
TPM • Maintenance 1st level • etc
®
15
16
17
14
18 19 20
MAINTPOST 300 ON FEET
Features • Solid steel base, epoxy painting, anodised aluminium pillars which facilitate the attaching of accessories. • Back panel with hooks in perforated sheeting, protected with epoxy paint. D
E
F
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18 19 20
23 24 25 26
A
604001 Simple hook L 50 mm-ø 6 mm/L 1.96-ø 0.23 Inch 604018 Simple hook L 100 mm-ø 6 mm/L 3.93-ø 0.23 Inch 604002 Double hook L 50 mm-ø 6 mm/L 1.96-ø 0.23 Inch 35 x 20 mm/1.37 x 0.78 Inch 604003 Closed stand 55 x 20 mm/2.16 x 0.78 Inch 604004 ø 10 mm/ø 0.39 Inch 604005 Stand open ø 16 mm/ø 0.62 Inch 604006 ø 25 mm/ø 0.98 Inch 604007 604008 Stand for plate keys 604009 Stand for allen keys Tool stand (7 tools)ø 7 to 12 mm/ø 0.27 to 0.47 Inch 604010 Simple hook with screw M5 604011 118418 Screw M5 (Quarter-turn) M5 screw/cleat with spring 118419 for Attaching 604012 F D brush E B C 604013 Hook Ifor hoover H J K L ø 60 mm/ø 2.36 Inch
S
G B M H S N Y T
Y
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A
B
C
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M B S H Y N
N O 15 D C TI U21 J16 15 Z O P 21 22
Magnetic holder P16 Q 17 R18 19 for 20 tools F 13 E 14 L 400 mm/L 15.74 Inch 23 X 24 25 26 V22 W K 17 L18 19 20 Magnetic sheet Q23 R24 25 26(to be cut as desired)
S
T
U
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Y
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G
G M
D
V
F
E
C Bottle P Q R N O support L mm/ø 3.62, H 4.72 Inch I K H 120 J ø 92, T U V W X O P Qpictogram R Magnetic Z ø 75 mm/ø 2.95 Inch U V W X Oilcan Rag Spanner F D E Eye J K L 13 14
604016
604017
GreenX Red Yellow Blue13 Black
15
16
17
21
22
23 24 25 26 14 13
18 19 20
5
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17
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22
23 24 25 26
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Q
A4/8.26 x 11.69" A3/11.69 x 16.53" 140605 140635 140606 140636 140602 140632 140603 140633 140604 140634
S
CODE
Y
604008
U
T
604003/4
W
16
17
W
22
23 24 25 26
S
T
Y
Z
A
U
CODE
Y
CODE
118419
CODE
604011 CODE
M
604005/6/7
604010
new
118418
V
16
17
Universal bottle support 14
13
18 19 20
A
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16
604012
CODE
13
C
Z
16
21
22
C
B 18D E19F A 20
I
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S
594 mm/23.38 Inch S T T U V W X YHooks Z
Y
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D J P
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LEAN MANUFACTURING
MAINTPOST® 600 > 5S and TPM in action *Total Productive Maintenance Features • Solid steel base, epoxy painting, anodised aluminium pillars which facilitate the attaching of accessories. • Back panel in grey lacquered steel sheet in order to dispose the hooks. • Transparent PMMA doors, locking mechanism, guide roller. • Provided with 5 hooks ref. 604011 (for brush and shovel).
See page 186
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G B M H W X3.93 Inch with brake. V mm/ø S *Casters T U ø 100 N O P Q R Z Y U V W X T ACCESSORIES
Z L 100 mm/L 3.93 Inch D E binF rail C Plastic I (for K Lwithout door) L 450 mm/L 17.71 Inch H J version 14 13 Fsupport ø 92, H 120 mm D Bottle E C N O P Q R 15 I J K16 L 17 18 19 20 ø 3.62, H 4.72 Inch X 14 VF W 13 E Design TD U Sign 22 R23 24 25 26 O 21 P Q background, L 17 18 15 19 20 White background Z J K16 White X letters with fastening U V W black P Q 21 22 R23 24 25 26 Y B
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the new training kit «TPM».
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D E16 F17 Set (1 roll provided) 15 18 hand-towel 19 20 L 620 mm/L 24.40 Inch J K22 L2313 24 1425 26 21 D E L F964 mm/L 37.95 Inch A B C P16 Q17 R18 19 20 14 13 G Lateral I support H 26 J K forL disposal 21 V22 W23 X24 25 U E(with 16 17 A 18 M 19 20 B without C OD lidP QF 10Rplastic bags) N I G 25 H Black JPVCKbin,L 26 L 22 23 24 26 TD UE VF W X A B S C divided one with lid P in Q3 compartments, R M N O shelf G H YI Height-adjustable JZ K L UE maintenance VF W X products A B S C TD for M N O P Q R L Z Kit K DOCAFLEX 5 folders J G H YI VF W X B SC13 TD 14UE (stoppers M N O P Q R and attaching) 17 Y18 ZJ 20 L K Lateral I 19 writing desk (right or left), H 14 13 W X SC TD UE VF adjustable height 23 O 25 P 26 Q R N 24 15 16 17 18 19 20 Z YI J K L Height-adjustable shelf X T U V W 1425 2313x D 24300 2621.88 X D 11.81 Inch 556 mm mm/L O P Q 21 R L22 Z 15 16 L 900 17 mm 18 x D 1930020 mm/L 35.43 X D 11.81 Inch 14 13 U V W X 21 22 23 24 25 26 15 16 17 18 19 20 14 13 21 22 23 24 25 26 15 16 17 18 19 20 14 13 21 22 23 24 25 26 16 17 18 19 20 22 2313 24 14 25 26 C
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On request, embossed graphics 14 your company logo, see page 187. and13
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MAINTPOST® 600 Without D E LF620 mm/L 24.40 Inch B C door Without I door H J K LL964 mm/L 37.95 Inch With F L 620 mm/L 24.40 Inch D E C doorss N O P Q R With doors I J K L L 964 mm/L 37.95 Inch
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> The universal mobile station for 1st-level maintenance The advantages MAINTPOST® 600 provides the operator with a station that combines two functions: • Cleaning point for storing cleaning tools. • 1st-level maintenance point incorporating all of the tools devoted to maintenance provided by the operators with the tools selected for this mission.
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APPLICATIONS :
LEAN MANUFACTURING
MAINTPOST® 800
TPM (Total Productive Maintenance) • Level 1 maintenance
> The maintenance system reflects your image in the production See page 186
Features • Steel base protected by grey epoxy paint, anodised aluminium pillars. • Stratified plate, D 500 mm x H 1000 mm/D 19.68 x H 39.37 Inch. • Back panel in grey lacquered steel sheet in order to fasten the hooks on anodised aluminium structure.
Hooks See page 73
The advantages The MAINTPOST® 800 is associated to machines and environments which needs tools for an immediate maintenance. A very compact solution allows the implementation in the production and the numerous options permit you to optimize the working conditions as well as favour a clean, tidied up and rational space. RANGE A G M S Y
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140 kg 308.64 lb
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® MAINTPOST On jacks On casters* F800 D E C LI 620 xJ D 500 603472 L 24.40 x D 19.68 Inch 603470 K mm/L LO964 xPD 500 mm/L 37.95 x D 19.68 Inch 603480 603482 Q 13R 14 L 1264 x D 500 mm/L 49.76 x D 19.68 Inch 603490 6034922
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F waterproof lighting Fluorescent D E cable I G H J K L 2 Lm/78.74 Inch with switch, 2 P+G. 13 V 14 L 620 mm/L 24.40 Inch 551210 18 W, 220 M N O P Q R 15 16 36 17 W,18 L 1220 mm/L 48.03 Inch 551212 22019V 20 W X V23W,24 S 21 T U L 620 mm/L 24.40 Inch 551113 11025V 26 22 18 L 1220 mm/L 48.03 Inch 551115 36 W, 110 V Z Y F shelf adjustable height D Lower E B C L 556 x D 500 mm/L 21.88 x 19.68 Inch 541006 I H J K L L 900 x D 500 mm/L 35.43 x 19.68 Inch 541007 N O P Q R L 1200 x D 500 mm/L 47.24 x 19.68 Inch 541008 T F 13X 14 537550 Storage drawers: (grey epoxy paint) C UD VE W 556 x19D 450 15 20x H 126 mm/L 21.88 x D 17.71 x 4.96 Inch Z I J16 K17 LL18 531105 hanging folders: E QF 21 22 23 For OD P R24 25 26 F 16.92 x D 17.71 x 13.77 Inch E mm/L A LB430 xCD 450Dx H 350 J K L U V WG XDoor 531106 unit for storage: I H J K L P Q R L 400 x D 450 x H 350 mm/L 15.74 x D 17.71 x 13.77 Inch M N O P Q R A D B page 14 FD V W X 13Sign: EC 79 A B See C WF X UD VEramp: TC J 16 A17 SB 18 Electrical 19 20 IG JH page KI L79 G H See L ZI sliding doors that J K PMMA O RP N Q 22 G 23 YH 24 Transparent 25 26 O P M N M O be P locked Q Rwith a key. M N can U XV 14To be controlled with the station. 13 S T US VT W U V W X S T mm 17 18 L 620 19 20(D usable 73 mm)/L 24.40 Inch (DYusable Z 2.87YInch)Z 621026 Z mm (D usable 73 mm)/L 37.95 Inch (D usable 2.87 Inch) 621027 Y 964 2313 24 L1425 26 14 13 18 19L 1264 20 mm (D usable 73 mm)/L 49.76 Inch (D usable 2.87 Inch) 621028 A
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Sliding doors See page 76
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www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712 77
A
LEAN MANUFACTURING
MAINTPOST® 6000 > The maintenance station to your design
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Features 15 15 16 16 17 1718 1819 1920A20 B • Chassis with a grooved, anodised aluminium 21 21 222223232424252526G26 H structure for the attaching of accessories. F D E A B C M N • Solid steel base (grey epoxy colour) on four feet. I L G H I K G aH J • Plate 28 mm/1.10 Inch wide stratified or with S T U Y V ZW X F D E A B C rubber coating. M N 14O M N O P Q R 13 Z Y • Pierced back panel for the attaching of hooks, I K L G H J U S T 20 S T U V W X 15 16 17 18 19 with an anodised aluminium structure. M N O P Q R Z Z Y Y 21 22 23 24 25 26 See page 63 The advantages S T U V W X 14 13 ® The MAINTPOST 6000 is located in Z Y 15 1316 14 17 18 19 20 the middle of the production workshops and integrates all tools dedicated to the 15 16 1721 18 2219 23 20 24 25 26 maintenance and offers to the technician 14 13 21 22 23 24 25 26 ergonomic, rational and efficient workstation, 15 16 17 15 16 17 18 19 20 F which can be associated with bin trolleys. D E A B C
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611330
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F D ®E6000 B C MAINTPOST K L J mm LH800 Ix D 750 LN31.49 O x DP29.52 Q Inch R L 1000 x D 750 mm U V W X LT39.37 x D 29.52 Inch LZ1200 x D 750 mm L 47.24 x D 29.52 Inch L 1500 x D 750 mm L 59.05 x D 29.52 Inch L 1800 x D 750 mm 14 13 L 70.86 x D 29.52 Inch 18 mm 19 20 L16200017x D 750 L22 78.7423x D24 29.52 25Inch26
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www.sesa-systems.com info@sesa-systems.com www.sesa-systems.uk / -sales@sesa-direct.com
900 mm 35.43 Inch
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Attaching on aluminium structure
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301101 387101 118418
breaker, 16A, 30 Ma 16 17 18 19 20 Reserved for the United Kingdom: 23 24 25 26 522sockets + switch warning light 555211 14 warning light and diff. circuit 555214 5 sockets13+ switch 30 Ma 16 breaker, 17 18 16A, 19 20 Electrical amplifier 110 V, 3680 W 22 23 24 25 26 with 2.5 meters/98.42 Inch Cord, 2 P+G: Reserved for the USA: 5 sockets + switch warning light 555101 E +Fswitch warning light and diff. circuit 555104 C 5 Dsockets L blue colour I Plastic J K bins D 90 x L 103 x H 55 mm 542111 O P Q R D 3.54 x L 4.05 x H 2.16 Inch U V W X D 165 x L 103 x H 83 mm 542112 D 6.49 x L 4.05 x H 3.26 Inch D 240 x L 145 x H 125 mm 542113 F D E D 9.44 x L 5.70 x H 4.92 Inch L plastic bins L 800 mm/L 31.49 Inch 516440 K for J Rail L 1000 mm/L 39.37 Inch 516441 P Q R 14 13 L 1200 mm/L 47.24 Inch 516442 V 17 W18 X19 20 L 1500 mm/L 59.05 Inch 516443 L 1800 mm/L 70.86 Inch 516444 23 24 25 26 F E L 2000 mm/L 78.74 Inch 516445 Transparent PMMA sliding doors, L K with a key. Q lockable R
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F 129. D see E page B C Other solutions I K L G DOCAPOST H J ® 200 14 13 117300 2 A4PfilesQ R M with N O 17 18 19 20 with 2 L 8.5 x H 11 Inch files 117287 TC UD VE WF X A SB Attaching on aluminium rail 117205 23 24 25 26 Z L er 220 V, 3680 W I G YH Electrical J Kamplifi 13 M 14N with meters Inch Cord, 2 P+G: O 2.5 P meters/98.42 Q R 18 19 20 European standard: S T U V W X 555201 24 25 26 5 sockets + switch warning light Z Y 5 sockets + switch warning light and diff. circuit 555204 14 13 XA
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21 22 23 24 25 26 F SIGN 149513 DESIGN E White K L background black letters with fastening. Q R mm/L 23.62 x H 6.69 Inch L 600 x H 170 mm W X “MAINTENANCE POINT”
F Sign convexed to personalize.21 22 J K LTransparent side with interchangeable text with fastening. P Q 13R 14 mm/L 23.62 x H 7.87 Inch L 600 x H 200 mm VE17 W ® 19 DOCAFLEX 20 F18 XKit wall-mounted A4 25 folders 26 K23 L24 10 10 poches format 8.5 x 11 Inch Q R Screw M5, T-nut D
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ACCESSORIES 15 MAINTPOST 16 ®17800 AND 18 6000 19
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Hooks See page 73
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621031 L 39.37 x H 35.43 mm (D usable 6.69 mm) L 1200 x H 900 mm (D usable 170 mm) 621032 L 47.24 x H 35.43 mm (D usable 6.69 mm) L 1500 x H 900 mm (D usable 170 mm) 621033 L 59.05 x H 35.43 mm (D usable 6.69 mm) L 1800 x H 900 mm (D usable 170 mm) 621034 L 70.86 x H 35.43 mm (D usable 6.69 mm) L 2000 x H 900 mm (D usable 170 mm) 621035 www.sesa-systems.com - info@sesa-systems.com L 78.74 x H 35.43 mm (D usable 6.69 mm)
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ACCESSORIES MAINTPOST® 6000
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Fluorescent waterproof lighting: M N O P Q R cable L 2 m/78.74 Inch with switch, 2 P+G. L 620 mm/L 24.40 Inch 18 W, 220 V S T U V W X 36 W, 220 V L 1220 mm/L 48.03 Inch Z Y L 620 mm/L 24.40 Inch 18 W, 110 V L 1220 mm/L 48.03 Inch 36 W, 110 V 18 W (for showcase)F L 600 mm/L 23.62 Inch D E A B C L 1200 mm/L 47.24 Inch 36 W (for showcase) A G B H C ID JE KF L 15 Directional lamp: F L E A 13G B 14 C 2IDtubes K H J Q VRto screw W, 220 M N O 9P E KF L B18 H C19 ID 21 J 15 16 A 17 G 20 R VX to screw 1OtubeP 11VQW, 220 M N W S T U I KP LQ lamp, H24 N J26 Halogen R X 60 W, 220 V to screw 21 22 G23 M W U V S25 O T Z Y P Ring Q light R magnifier, circline fluorescent lamp, M N O U TD ZE VF W X A B SC Y baseXto screw W U V S T F D E Z A G B H C YI L J K Attaching pliers for table Z I G M H Y J KP LQ Pneumatic distribution 4 outputs O R N shelf:13 14 Q W R Upper M N O UP V X S T Depth 300 mm/11.81 Inch L 800 mm/L 31.49 Inch S Y T UZ V W X15 16 1713 18 1419 20 L 1000 mm/L 39.37 Inch Adjustable height 15 21 16 22 1713 23 18 1419 Z 24 25 26 L 1200 mm/L 47.24 Inch Y up to 600 mm20 15 21 16 22 1713(provided 18 1424 19 20 23 25 L 1500 mm/L 59.05 Inch with26 15 21 16 22 17 23 18 fastening 19 24 20 25 26 L 1800 mm/L 70.86 Inch kit for 21 22 23 24 the 25 back 26 panel) L 2000 mm/L 78.74 Inch 14 13 L 800 mm/L 31.49 Inch Lower shelf: 15 16 1713 18 1419 Depth 20 590 mm/23.22 Inch L 1000 mm/L 39.37 Inch 15 21 16 22 17 23 18 19 24 20 25 26 L 1200 mm/L 47.24 Inch F D E A B C 21 22 23 24 25 26 L 1500 mm/L 59.05 Inch I G H J K L L 1800 mm/L 70.86 Inch M N O P QF R L 2000 mm/L 78.74 Inch D E A B C VK 1 W drawer TI UJwith L X H 175 mm/6.88 Inch G SH Block H 250 x D 550 x L 500 mm O P Q R M YN Z H 9.84 x D 21.65 x L 19.68 Inch F D E A B C W 3 drawers X U Vwith S TI Block H 125mm/4.92 Inch G H J K L H 450 x D 550 x L 500 mm Z Y M N O P Q R H 17.71 x D 21.65 x L 19.68 Inch VE W 14 13 with 1 drawer H 125mm/4.92 Inch + F X A SB TC UD Block 1 compartment 20 door, H 375 mm/14.76 Inch K L17 18with19hinged G YH ZI 15J 16 H 600 x D 550 x L 500 mm 23 24 25 26 Q R M N O 21P 22 14H 23.62 x D 21.65 x L 19.68 Inch 13 W X U V Case with 1 compartment S T F17 18 19 20 E A B C 15D 16 door,26H 525 mm/20.66 Inch 22 and 24 25 L23hinged I 21 G Y H Z J K 14 13 H 600 x D 550 x L 500 mm M N O P QF R E A B C 15D 16 17 18 19 20 H 23.62 x D 21.65 x L 19.68 Inch X Block with 3 drawers H 175 mm/6.88 Inch UJ VK W G S H TI 21 22 L23 24 25 26 H 600 x D 550 x L 500 mm Z P Q R M Y N O F x D 21.65 x L 19.68 Inch D E A 13B 14 C H 23.62 FK L U V16 AW17BX S T 15 I20 E1 Case G18C H19 Dwith J compartment Edoor, C JOD K P L QF H 675 Z 21 22GA23HMB24Iand R mm/26.57 Inch Y N25hinged 26 H 750 x D 550 x L 500 mm H DO I EPJ FQK RL A B MG CNS U V W X T O K P L Q RH 29.52 x D 21.65 x L 19.68 Inch G H M I13N JU14 W X V S TY 6-compartment Z drawer divider 15 16 17 18 19 20 M N S OZT P U Q V RW X H 75 mm/2.95 Inch Y 21A 22B 23 25 26F C13Y24 W bottom X UD14 Z VEFoam for drawer Th. 12 mm/0.47 Inch S T L I K G H J F Drawer for printer and keyboard D E 15 16 17 Z 19 A20 B C Y 18 F D E A B C 600 O A 25 P BG26 Q CH R DI L E L mm/L 23.62 x D 23.62 Inch M 23 N 24 J xFKD 600 21 22 14 IA JB KC L DI E F 13 G H LQ R JO4 K Ø 100 mm/Ø 3.93 Inch Set of casters P W X N S T U G V HM 14 13 15 16K 17L 18 19 20 M N OG PHM QIN RJO mm/3.14 Inch) with brake (Elevation PU 13QVof 80 R 14 Z W X26 Y S 17 T 15 16 1823 192420 21 22 25 Set of 4 feet silentblocs XP Q R S T UM VNS15WOT 16 19 X26 20 14W 1317 V2418 Z Y U23 21 22 25 VISIOFLASH “MAIN FACTS” W X Z UZ22V18 Y S T16 2319 242025 26 15 Y21 17 L 420 x H 300 mm/L 16.53 x H 11.81 Inch Z Y 22 21 23 24 25 26 Support for disposal without lid 14 13 Simple hook with screw M5 hand-towel with 1 roller) 15 16 17 18 19Set20 14 13 (Delivered 14 Trolley,13steel14basis on casters 13 21 22 23 2415 25 1626 17 18 19 20 3.93 Inch with brakes). 15 16 17 18 20(Ø1310018mm/Ø 14 15 1916 21 17 22 23 1924 20 25 26 Lower adjustable height. 21 22 15 23 24 16 17 26 18 1924shelf, 20 21 25 22 23 25 H 1000 x L 620 x D 500 26 mm/H 39.37 x L 24.40 x D 19.68 Inch G
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www.sesa-systems.com info@sesa-systems.com www.sesa-systems.uk / -sales@sesa-direct.com / 01452 632 712
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LEAN MANUFACTURING B
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APPLICATIONS :
MAINTPOST® 850 INOX Features • Stainless base on 4 jacks with anodised aluminium supports with slot filling. • Plate stainless (polished, satiny). • Back panel in grey stainless perforated in order to attach the hooks. • Frontal protection of the tools by sliding doors in polymetacrylat, lockable with key.
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Storage drawers grey epoxy paint F L 556 x D 450 x H 126 mm D E A B Drawer C I G H J K LL21.88 x D 17.71 x H 4.96 Inch 14 F 13folders D hanging E B C For M N O P Q R 430 x D 450 x H 350 mm I H 15 J16 K17 L18 19 L 20 S 21 T U22 V23 W24LX16.92 x D 17.71 x H 13.77 Inch Q R 25 26 N O P Z PVC-drawer frame Y W X U V F D 5Edrawers H 35 mm usable T C L 285 x D 380 x H 220 mm IZ J K L L 11.22 x D 14.96 x H 8.66 Inch O P Q R F D E Design Sign W U V 14 13 black letters L X background, J K White 15 18 19 20 P Q16 with R 17 fastening. 14 x H 170 mm/L 23.62 x H 6.69 Inch 13 L 600 21 22 23 24 25 26 V16 W 17 X “MAINTENANCE POINT” 18 19 20 22
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your company logo, see page 187.
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14 STAINLESS STEEL WALL-MOUNTED 370101 F 13Kit DOCAFLEX D E 16 17 18 19 20 J K L 10 folders + stops 118418 21 22 23 24 Screw 25 26M5, T-nut O P Q 13RA 14B C F 135. D see E page Other solutions ® L U16 V 17 W18 XG 19 DOCAPOST 20 I K STAINLESS with PET cover 117350 H J 250
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The advantages The MAINTPOST® 850 is associated on each workstation in a difficult and wet environment, requiring an immediate availability of the tools within the framework of the preventive maintenance. A broad range of accessories will enable you with profit to personalize your Ideal Maintenance Station.
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Attaching on aluminium structure
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118418
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APPLICATIONS :
> Lean Manufacturing in action Features • Frame on anodised and grooved aluminium structure on steel basis, adjustable height from 900 to 1050 mm/35.43 to 41.33 Inch (by step of 50 mm/1.96 Inch). • Three different types of plate at your option. • Back uprights on anodised and grooved aluminium structure, for the attaching of accessories. The advantages The LEANPOST® 3000 is located in the center of the production facilities and integrates all the tools selected and intended for a multifunctional station within the Lean Manufacturing framework. A wide range of accessories allowsAyou toB C personalize your station according to your project I G H by improving the work conditions (tiredness, excessive efforts, wasting of energy).The M N O aluminium structure offers a great facility for the T U easy and fast adjustment of all the Saccessories. This design, orignal and complete presentation Z Y will enhance the Quality image of your facilities.
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14 13 F D Multifunction E 16 aluminium 17 18 19rail20 J K L 22 adjustable 23 24 25 26 height P Q R
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Features • Adjustable in the height thanks to a 220 V control unit. L 1000 and 1200 mm: 160 kg distributed. L 39.37 and 47.24 Inch: 352.73 lb distributed. L 1500 and 2000 mm: 300 kg distributed. L 59.05 and 78.74 Inch: 661.38 lb distributed. • On 4 vertically adjustable feet.
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Rubber-plate 1 central column L 1000 x D 750 mm/L 39.37 x D 29.52 Inch L 1200 x D 750 mm/L 47.24 x D 29.52 Inch F Chassis D E columns B C 2 lateral L 59.05 x D 29.52 Inch I xJD 750 K mm/L H L 1500 L 2000 x D 750 mm/L 78.74 x D 29.52 Inch
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LEANPOST 3000 Electric Plate stratified Chassis 1 central column L 1000 x D 750 mm/L 39.37 x D 29.52 Inch L 1200 x D 750 mm/L 47.24 x D 29.52 Inch Chassis 2 lateral columns L 1500 x D 750 mm/L 59.05 x D 29.52 Inch L 2000 x D 750 mm/L 78.74 x D 29.52 Inch
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10 folders + stops - A4 format 14+ stops - 8.5 x 11 Inch format 13 10 folders pockets on steel pivots. M5 26 for attaching L24 25 K23Screw on aluminium structure 19 20 F18 removable E17Stiff
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with 2.5 meters/98.42 Inch Cord, 2 P+G: European standard: 5 sockets + switch warning light 555201 5 sockets + switch warning light and diff. circuit A555204 B breaker, 16A, 30 Ma 14 13 Reserved for the United Kingdom: G H 15 16 17 18 195 20 555211 sockets + switch warning light N 21 22 23 24 255 sockets 26 + switch warning light and diff. circuit M555214 breaker, 16A, 30 Ma S T Electrical amplifier 110 V, 3680 W with 2.5 meters/98.42 Inch Cord, 2 P+G: F Z D E B C Y Reserved for the USA: I H J K L 5 sockets + switch warning light 555101 N O P Q R 5 sockets + switch warning light and diff. circuit 555104 T U V W X Fluorescent waterproof lighting : cable L 2 m/78.74 Inch with switch, 2 P+G. Z FL 620 mm/L 24.40 Inch 551210 C EVD FE A BA 18 CBW,D220 FV D E 220 L 1220 mm/L 48.03 Inch 551212 36C W, A BA C G G HB I H J ID KJE LKF L L 620 mm/L 24.40 Inch 551113 18 W, 110 V G HG IM JON I KPO J LQKP RLQ R M NH 36 L 1220 mm/L 48.03 Inch 551115 W, 110 V 15 16 P O QU RV M NM O N P Q R S Directional XW X UT V W lamp S T14 13 W X9W V2UZtubes S CT S U X F V W, 220 V to screw 551200 D E T A B Y Z 21 22 16 17 18 Y 19 20 551201 L 11 W, 220 V to screw IZ Y E KF1 tube G 23 HY 24 J Z26 D B C 22 25 lamp, 60 W, 220 V to screw 551202 Halogen M I H N JO KP ALQRing F D E er, circline BR light C magnifi fluorescent lamp, 551204 V GW P Q R 22 L screw S OT U N K to HXW, I220 JV, base 14 table 13 for 14 551206 MX Attaching N DO 13 EPpliers TY UZ V AW B FQ R C13 14 distribution 661000 15 Pneumatic 16 1814 17131918 19 20 4 outputs 15 16 17 20 Z W X U V S T I 19 K Lwith screw M5 G H 604011A 15 16 1721 18 20 16 Simple 17 J24 18hook 19 20 22 23 24 26 25 26 2115 22 23 25 Z P Q R OBlock M21 23 NY2224 21 22 26251 drawer H 175 mm/6.88 Inch 531150 with 232524 26 G H 250 x D 550 x L 500 mm X S T U V W F A B C 13 D 14 E H 9.84 x D 21.65 x L 19.68 Inch Z Y L I 1419 K with 3 drawers H 125mm/4.92 Inch 531151 15 16 20 M G H1713 18 J Block 21 23 19 24 25 O 20 P 26 Q R 13 M N 16 22 17 18 14 H 450 x D 550 x L 500 mm S H 17.71 x D 21.65 x L 19.68 Inch F 17X 18 19 U 1526 22 23 24 D EV 16W S C T 25 A B 20 Block with 1 drawer H 125mm/4.92 Inch + 531152 L 23 24 25 26 G HY I Z J 21K 22 Y 1 compartment with hinged door, H 375 mm/14.76 Inch 14 13 M N O P Q R H 600 x D 550 x L 500 mm D 15 E 16 F 17 18 19 20 B C new H 23.62 F x D 21.65 x L 19.68 Inch W B X C D E A S T U 21 V 22 23 24 25 26 I H J K L Case with 1 compartment 531153 Z Y A BG CH DI EJ FK L N O P Q R and 14 door, H 525 mm/20.66 Inch 13 hinged G HM IN JO KP LQ RH 600 x D 550 x L 500 mm T U15 V 16W 17X 18 19 20 WH 23.62 X x D 21.65 x L 19.68 Inch A M B CNS D OT EPU FQV R Z 21 22 23 24 25 26 H 175 mm/6.88 Inch 531154 LW 3 drawers G HS ITY JUBlock Z KV with X H 600 x D 550 x L 500 mm 13 P 14 Q R M NY OZ 15 H 23.62 x D 21.65 x L 19.68 Inch 15 16 17 18 19 20 W X S T U V6-compartment drawer divider 531170 21 21 22 23 24 25 26 Z13 H 75 mm/2.95 Inch Y 14 14 Foam bottom13for drawer Th. 12 mm/0.47 Inch 531171 16 17 18 19 20 15 Drawer 16 17 20 keyboard 14 19 and 13 for 18 printer 22 23 24 25 26 60019 x24 D 600 235001 21 22 23 25mm/L 26 23.62 x D 23.62 Inch 15 16 17 L18 20 Ø 100 mm/Ø 3.93 Inch 541052 414casters 13of24 21 22 Set 23 25 26 brake 15 16 17 with 18 19 20(Elevation of 80 mm/3.14 Inch)
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> The excellence of the LEAN station
ANTI-FATIGUE MATTING The advantages - Anti-fatigue, sound, heat and vibratory protection - Relieves fatigue in the back and legs from standing - Reduce slip, trips or falls - Schock absorbing charcteristics - Identification of yellow safety zones ACCESSORIES A G M S A G
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F D matting E Anti-fatigue B C dim I x 600 K L x 23.62 Inch H 900 J mm/35.43 14 mm/0.55 Inch for standing, thickness N O P Q R workstations all sides W X edges U V T with yellow tapered F D E matting Anti-fatigue C Z can I be K L together central piece, J plugged studded top surface, O P Q R dim 790 x 710 mm/31.10 x 27.95 Inch, X U V W14 mm/0.55 Inch, two sides thickness 14 edges 13 with yellow tapered D E17 F18 matting Anti-fatigue 16 19 20 plugged together edge piece, can L24 25 K23 J 22 be 26 studded top surface, P Q R dim 790 x 710 mm/31.10 x 27.95 Inch, 14 V W 13X14 mm/0.55 Inch, three sides thickness with 17 yellow 18 19tapered 20 edges 23 24 25 26
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M NThe O This model’s cellular bottom provides excellent shock absorption with upright stations. edgesPare Q 14 13 W X U V S T bevelled to remove the risk of falling. Easy to set up. Platform with yellow bordersSspecially W V to T Uadapted delimit safety zones. Y 15 Z 16 17 18 19 20 Z Y 21 22 23 24 25 26
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470 - 800 mm 18.50 - 31.49 Inch
470 - 800 mm 18.50 - 31.49 Inch
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470 - 800 mm 18.50 - 31.49 Inch
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470 - 800 mm 18.50 - 31.49 Inch
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F 571102 D E A High B stool C Ipolyurethane G black H J K L seat, on glides F D anti-fatigue E A B Gyratory C stool 571103 M N O P Q R on glides K L G H inI black J polyurethane, W X TD UE VFstool 571104 B S C Adjustable M N O P Q R Z K Lpolyurethane seat H YI with J black W X U V S T seat 571105 F D Adjustable E Q C O P R N YI L rest in black polyurethane K back JZ and VF W TD UE High seatX 571106 O P Q R polyurethane seat and back rest L JZ K black 14 mechanism, on glides 13 W X U V permanent contact P Q R F Adjustable E 15 seat19 20 571107 16 17 18 14 13 W X V K L21 and 22 back 23 rest 24 in 25black 26 polyurethane, 15 A 16 fully F D 20 E B17 adjustable C18 19 Q R 14 13 21 22 Stainless 23 24 25 chair 979203 K L J 26 W16 XG17 H18 I19 F 20 D E A B black C polyurethane seat and back rest M 13 N 14O P Q R I K L 22 23 Stainless 24 25 G H J 26 stool 979603 V W X seat 17 S18 T 19 U 20 polyurethane O P Q R M N black
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470 - 800 mm 18.50 - 31.49 Inch
The advantages • Enhanced stability using a 5 leg support system • Polyurethane seat (washable, oil resistant, solvents, shock resistant, sharp tools) • Manual height adjustment • Adjustable back • Many quick adjustments • Accessories: casters Ø 50 mm/Ø 1.96 Inch and footrest • Two models of STAINLESS STEEL • Maximum weight payload 150 kg/330.69 lb
RANGE
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470 - 800 mm 18.50 - 31.49 Inch
> Priority to ergonomics
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STAINLESS
> An original design
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Workplace ergonomics V 15 W16 X 17 18 19 20 Choosing13 the14right seat 21 22 23 24 25 26 of a20 seat must take into account the following elements: 16The17choice 18 19 • Your physical characteristics such as your weight and your size 22 2313 241425 26 job 20 description and required tasks (repetitive motions, fixed 17• Your 18 19 23 or 24awkward 25 26 postures) •13Your14work environment (work surfaces and space, height of the 18 workstation, 19 20 etc…) 24• The 25 appropriate 26 color (soft and soothing color) and your tastes of design • Harmonization with other furniture of your company. All these elements will condition the type of seat which you will choose, and will guide you in the necessary adjustments.
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How to sit in a chair? 1- Sit properly and put your back against the backrest of the seat. 2- Adjust the backrest height so that it supports the lumbar area of the lower back 3- Adjust the seat height so that your feet are flat on the floor or on the footrest 4- Adjust the backrest inclination according to your weight. Make movements in your work postures!
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F anti-fatigue stool 571110 «Aluminium D design» E B C with I H POLYURETHANE J K L seat, inclination adjustable over 15° N O P Q R «Aluminium anti-fatigue stool 571111 F D E design» C X with adjustable backrest U V W seat T POLYURETHANE with I J K L «Aluminium 571113 ZD E F design» anti-fatigue stool O P Q R with POLYURETHANE seat with integrated backrest J K L X UE VF W design» «Aluminium anti-fatigue stool 571112 P Q R with POLYURETHANE seat, K L W mm/12.59 X V 320 Dia. Inch with adjustable backrest Q Radjustable 14 13 footrest Height 571120 F (for W16 letters X 17 A, 18B et 19 C)20 L
m 850 m 500 - 3.46 Inch 3 19.68
RANGE
m 850 m 500 - 3.46 Inch 3 19.68
The advantages • The legs of the user are naturally supported. Operator is standing up without effort • Body weight is supported equally between the seat and the feet • The height is adjustable • The support ensures optimal freedom of movement • The standing position enables full freedom of movement • Polyurethane seat (washable, oil resistant, solvents, shock resistant, sharp tools) • An original and harmonious design • Maximum weight payload 120 kg/264.55 lb
LEAN MANUFACTURING
DESIGN ANTI-FATIGUE STOOLS
The ideal work position: the «seated-standing» position
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APPLICATIONS : Picking • Logistics • Workshop • Assembly • Maintenance • etc.
LEAN MANUFACTURING
LEANPOST®
Features • Chassis in metal sheet (grey epoxy paint) on 4 casters dia. 100 mm/3.93 Inch (with brake). • Grooved anodised vertical pillars. The advantages The LEANPOST® is essential to loosen the production flow within the framework of the LEAN MANUFACTURING and integrates all the components for the operators, which enables to improve the working conditions and the ergonomic at the workstation for a better efficiency of the supply chain.
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F E B C LEANPOST 100 645105 (1HlevelI is height-adjustable and can be inclined) J K L ® LEANPOST version 645600 E 600 C OD P QF Basic R N (toI equip L accessories below) K the J with W X boxes VFstorage TD UE for Version 3 levels 645603 O P Q R Z (inclinable J K Lplates) W storage X UE VF for Version boxes 5 levels 645606 P Q R with at the back (5 rails for boxes) L K grip ® VF W X 900 Basic version 645900 LEANPOST Q R (to L equip with the accessories below) 14 13 W X for storage boxes 3 levels Version 645903 RB C F E 17 D 18plates) 19 20 inclinable (216 XH L boxes I K 14 13 J Version for storage 6 levels 645906 22 23 24 25 26 with the 20 backR(5 rails for boxes and base) O18 atP Q 19 N17 grip
G H B S C M N G H YI B S C TD M N O H YI JZ S C TD UE N O P Y I JZ K TD UE VF O P Q A JZ K L15 U V WG 21 P Q R 15 M16 V W X 14 13 21 S 22 T23 U24 V25 W 26 X 15 16 17 ACCESSORIES 18 19 20 F A YB 13 ZC 14D E 21 22 23 24 25 26 I 20 K L in the height Jinclinable 16 G17 H18 Plates 19 14 13 O 26 P Q R Width 610 mm/D 24.01 Inch 22 M 23 N 24 adjustable 25 F D E A17 18 B 19 C 20 Width 900 mm/D 35.43 Inch W U V 14TI Rail 13 S L X K J G H for 610 mm/D 24.01 Inch 23 24 25 26 boxes 13 Width 14 F E B Y C 20 ZD with 18 19 Width 900 mm/D 35.43 Inch O P grip Q R M N 15 16 17 18 19 20 K L Sign I 26 J Design H 25 24 S T U V22 W23 X24 25 26 P White Q Rbackground, black text on both N O 21 Z Y sides with attaching, TC UD VE WF X “TEXT ON CHOICE”L 600 x H 170 mm/L 23.62 x H 6.69 Inch 14 13 ZI L J K Lateral writing desk, adjustable height F D E F B17 C18 19 D 15E A 16 the left or right) O P Q (can R be put on 20 F D E A B C L I hook K H23 24 J with LG Simple K 22 J 21 25 26 M5 screw XI 13 J 14K L U VG W H Metal P support Q R N Obottle P Q M R 15 M 16 N17 Open 18 19 20 L 103 x D 90 x H 55 mm O fronted P Q R V W XS 13 T 14U V W X 21 22 23plastic 24 25bins 26 L 4.05 x D 3.54 x H 2.16 Inch V W X T18 UZ 16 S17 Y 19 20 L 103 x D 165 x H 83 mm Blue 22 Y23 Z 24 25 26 L 4.05 x D 6.49 x H 3.26 Inch A
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645610 645910 516407 516409 141524
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Can be customized at will
L 145 x D 240 x H 125 mm 542113 14 13 L 5.70 x D 9.44 x H 4.92 Inch 15 16 17 18 19 Open 20 fronted 542121 14L 103 x D 90 x H 55 mm 13 14 13 L 4.05 x D 3.54 x H 2.16 Inch bins 21 22 23 24 25 plastic 26 16 1713 18 1419 20 16 17 18 19 15 20Red L 103 x D 165 x H 83 mm 542122 16 22 17 23 18 19 24 20 25 26x D 6.49 x H 3.26 Inch 22 23 24 15 25 21 26 L 4.05 21 22 23 24 25 26 L 145 x D 240 x H 125 mm 542123 L 5.70 x D 9.44 x H 4.92 Inch Open fronted L 103 x D 90 x H 55 mm 542131 L 4.05 x D 3.54 x H 2.16 Inch plastic bins 710 L 103 x D 165 x H 83 mm 542132 Grey 21.9 mm 5 In L 4.05 x D 6.49 x H 3.26 Inch ch F D E A B C L 145 x D 240 x H 125 mm 542133 I G H J K L L 5.70 x D 9.44 x H 4.92 Inch P plastic Q Rbins M N O Big L 400 x D 600 x H 200 mm 542153 Blue S T U V W X L 15.74 x D 23.62 x H 7.87 Inch Z Y L 400 x D 600 x H 200 mm 542156 Red L 15.74 x D 23.62 x H 7.87 Inch F D Grey E A B C L 400 x D 600 x H 200 mm 542158 L 15.74 x D 23.62 x H 7.87 Inch I G H J K L Q 13R TROLLEY M N O P PICKING on casters 14 W18 X19 100 20 mm/3.93 Inch, 2 shelves S 15 T U16 V 17diameter L 600 mm/L 23.62 Inch 645310 Z 22 23 24 25 26 Y 21 L 900 mm/L 35.43 Inch 645320 www.sesa-systems.com - info@sesa-systems.com L 1200 mm/L 47.24 Inch 645330
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LEANPOST 600
CODE
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1600 mm 62.99 Inch
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m 0 m nch 56 .04 I 22
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LEANPOST 100
> Lean Manufacturing in action
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LEANPOST 900
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APPLICATIONS : Dynamic shelving • LEAN supermarket • Input feed to workstations and assembly lines • Multiple container management • Etc...
LEAN MANUFACTURING
LEANDYNAMIC® > The universal standard in dynamic storage The advantages • Use of high performance, grooved aluminium sections, rigid, tough, flexible, modular, durable, and maintenance-free. • Design made easy with simple, universal components. • Fast assembly using universal connectors (no machining). • Flexibility and instant adjustment with the groove system. • Ultra-quick solutions to any specific requirement based on universal standard components with rapid assembly. • The LEANDYNAMIC concept ties in perfectly with factory-wide LEAN standards philosophies. • A total end-to-end project offering, with a single supplier in SESA SYSTEMS who inputs its expertise and provides all necessary workstation peripherals. • Experience and advice provided since 1990, with major industrial groups among its satisfied customers.
Delivery of components
Return empty bins
See page 89 See page 82
Objective: Reduce stocks and save space The new LEANDYNAMIC system can be compared to a supermarket installed close to the production line. Delivery “Toy trains” feed small packages or containers into the of components process with minimum handling. LEANDYNAMIC eliminates wasteful conveyors, reduces the length of the production line, incorporates workstations in the main line that were previously separate, and reduces stocks along with logistics costs. The effect of all these improvements is to reduce the floor area occupied and liberate space for future expansions. Priority is given to line side productivity. Custom Return adaptation is the SESA SYSTEMS philosophy. empty bins LEANDYNAMIC has been defined by calling on our experience and combining this with a precise definition of our customers’ needs. Every aspect can be configured — width, depth, height, architecture, ergonomics, and a whole range of ancillary peripheral workstations — and it’s all down to our international expertise gained since 1990. LEANDYNAMIC is an economical, competitive system. It can be easily designed and built by the persons who will be using it at the heart of their the production environment where it must adapt to their requirements. LEANDYNAMIC limits what the Japanese call “Muda” — futile movement — by putting components and accessories within easy reach of operators. SESA SYSTEMS provides a broad range of ergonomic workstations that optimize body movements and displacements in order to focus on value creation and to improve safety and work conditions.
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Return assembled products
See page 44 See page 88 See page 89
See page 87
> Separate documentation available on request
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91
LEANDYNAMIC LEAN MANUFACTURING
STEP 1
mm 60062 Inch 23.
mm 400 4 Inch 7 15.
Define the number of bins
6 23. 00 m 62 m Inc h 13 6 51. 01 m 23 00 m .62 m 22 m Inc Inc h h
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15 14 16 17 18 19 20 13 25 26 Link in15ancillary workstations SESA 16 peripheral 17 1821 19 22 20 23from24
F
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23 2
SYSTEMS, such as: 2113 2214 23 24 25 26 station: pages 13 to 27 • Computer 16 •17Quality 18 control 19 20 point: pages 33 to 53 Assembly station: 22 •23 24 25 26 pages 82 to 85 • Ergonomic seating: pages 86 to 87 • Bin-holder trolleys and wagons: pages 88 to 89 • KANBAN (JIT flow) management: pages 98 to 114 • Procedure holders: pages 115 to 142 • Above-ground signage: pages 185 to 188 • Floor signage: pages 67 to 70
F D E K L E
V
X
FINAL STEPS
604013
CODE
15 16 17 18 See 19 page 20 73 Bin stop F 23 24 25 26 D 21E 22 22
C
O P14 Y QZ R 13 U V 16 S 17T 18 19 20W X 22Y 23Z 24 25 26 M
14
14 Z Y Z Y www.sesa-systems.com 18 19 20 F D E A B C - info@sesa-systems.com G
604011 CODE
16
J MK N L O P SQ TR U
B
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H 16M 17N 18O 19 P 20Q R 22S 23T 24U 25V 26W X F D E A B C Z Y L J K D GE H F I
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CODE
C 13 I
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118419
15G
B
B
A
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23 24 25 26
H
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18 19 20
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P
Y
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V MW NX O U
Z 17
13
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Attaching on aluminium structure
W 14
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21
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14S 13 18 19 20 Y 15 16 23 24 25 26 21 22 17
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O P N N STEP 4
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J A K BL C P GQ HR I
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X A
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CODE
D
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118418
HC
G
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CODE
B
A
A
23 24 25 26
GA
A
S
D
C
Customize U V W X S with T accessories F F B CY DZE L L I J K H R N O P Q R X T U V W X 14 13 Z F D E A B C 15 16 17 18 19 20 I G H J K L 21 22 23 24 25 26 O P Q R M N
18 19 20
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E15 F16 K21 L 22 Q R
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E A J K G P Q M V W S Y
21 13
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MM
K Q
23 24 25 26 92
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13
17
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16
A
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A
mm 01 Inch 13 .22 1 5
15
13 D
M
T
F L
F
Define the roller tracks
C
H
S
mm 65 ch 19 .36 In 77
mm 01 ch 13 .22 In 1 5
E
O
Y
G
mm 600 Inch mm 3.62 600 2 Inch 2 23.6
D
N
S
B
7m
20 B C 26 I H
M Y
A
O
25. m/
64
m 00 m m 4 4 Inch 400 m 15.7 m 15.74 Inch m 0 40 Inch 15.74
N
h
Inc
47
6 23.6 00 mm 2 In ch 600 647 23 m 25B E .47 mm C .62 Inc mD Inch h 600 1 I 51.2301 Jm 23.62 IncmhKm H 2 In m ch
A
Z
5
m 7 m ch 64 .47 In 25
Define the aluminium sections (Number, Width, Height, Depth)
G
m 0 m ch 90 .43 In 35
40 15.7 0 mm 13 4 In ch 1 400 m 01 5.74 m mm Inch 400 /51 15.7 mm .22 4 In Inc ch h
m 7 m ch 64 .47 In 5 2
STEP 2
A
2
mm 600 2 Inch 23.6
®
6 mm 400 Inch 2 00 mm mm .74 3.62 Inc 600 h 23 mm 400 4 Inch 15 .62 In m 15.7 ch 2 600 mm 0m h 3.62 60 62 Inc m Inch m ch 23. 0 0 6 62 In m 23. m h 60062 Inc 23. mm 00 ch 64 15 .05 In 7m 9 5 m/ 25. 64 47 25.4 7 mm Inc 7 Inc h 13 h 13 m m m 0 51. 01 m m 51. 1 m 600 2 Inch 15400 mm 22 m 01 ch 22 m .74 In 40 .6 Inch m 3 13 .22 In Inc 2 c 0 m h 15.7 mm h 600 2 Inch 4 Inc 400 51 h m .6 1 m 3 5 .74 In 40 mm h 2 0 c 0 h 6 2 Inc 15.740 mm Inch 23.6
600 mm 400 4 Inch 23.6 mm 2 In mm h15.7 60 ch 0 0 c 4 4 In 23.6 0 mm 2 In 15.7 ch
See page 186
See page 84
See page 14
LEANDYNAMIC® CODE
LEANDYNAMIC F 32 x 40 mm/1.25 x 1.57 Inch D leE section B C profi Aluminium I H J K LL150 mm/L 5.90 Inch 690100 L 398 mm/L 15.66 Inch 690101 N O P Q R L 647 mm/L 25.47 Inch 690102 T U V W L X900 mm/L 35.43 Inch 690103 L 1301 mm/L 51.22 Inch 690104 Z L 1500 mm/L 59.05 Inch 690105 L 1965 mm/L 77.36 Inch 690106 L 3000 mm/L 118.11 Inch 690107
A G M S Y
13 ACCESSORIES
14
S A
A
A
YB
G
H
M
N
S
T
YB
Z C 15 I
G
H
M
N
21 O
S
T
U
Y
Z 15 C 21
B
50 kgs/110.23 lb use in multiples) R profile N O P Qguide LEANDYNAMIC W X22.83 Inch stackable V mm/L T UL 580 L 830 mm/L 32.67 Inch stackable F Z D E C L 1240 mm/L 48.81 Inch stackable L I LJ 1900 K mm/L 74.80 Inch stackable O P Q R Height-adjustable stratified shelf Depth 300 mm/11.81 Inch L 700 mm/L 27.55 Inch U V W X 14 L 1000 mm/L 39.37 Inch F 13 D E L 1370 mm/L 53.93 Inch J16 K 17 L 18 19 20 L 1570 mm/L 61.81 Inch 22 23 24 25 26 P QrailR Guide for W Xof KANBAN cards V sliding 14L 1500 mm/L 59.05 Inch 13 L 2200 mm/L 86.61 Inch
16 17 18 19 20 F 25 26 D E23 24 22 MARKING OF VISUAL THRESHOLDS according to 3 colours J K L
G
H
I
M
N
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T 15 Z 21
P Set Q slot R filling 14 13 W18 X19 20 U16 V 17 Yellow
Y
5
16
21
22
B
C
H
I
N
O
TA U
Z
I
M
N
O
S
Y 22
T 17
13
J
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U 14 V
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T A Z G
U B
V C
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23 24 25 26 13
690140
NE Y LI L B EM
ASS
18 19 20
690131
See page 129 14
15
16
17
21
22
23 24 25 26
18 19 20
690143 690141 690142
new
Load of the bin See page 88
690150 690153 690151 690152
E LIN Y BL M E S AS
690160 690161 690162 690163
new
FIFO STATION
690164 690165
J
CODE
120182 Green 120185 22 23 Red 24 25 26 120186 (To be introduced into the groove of the aluminium profile) Magnetipe tapes L 5 m x H 15 mm/L 196.85 x H 0.59 Inch Yellow 140702 140705 14 13Green Red 140706 17 18 19 20 (To be arranged on the side of the metal roller track) 23 24 Sticky 25 26 tapes L 25 m x H 12,5 mm/L 984.25 x H 0.47 Inch Yellow 140802 Green 140805 F D E Red 140806 L be arranged on the side of the metal roller track) J K (To 4-colour LED light 551221 new P Q SMED R with control F D E B V W CX
H
D
N
See page 123
124461
C
M Y
690120 690121 690122 690123 690124 544060 544067 690130
B
L 12 m/L 472.44 Inch
O
G
16
KANBAN A See page G 98 to 114
CODE
15 16 17 18 19 20 F E A 21 B Set C ofD 4 universal 22 23 24 25 connectors 26 A GB H C Set ID ofJE4 angle KF Lconnectors F D E A B C track abutted fasteners L R I Set G M H N J ofK O P4 roller Q track fasteners E Set B H C ID JO KF ofLQ4 roller G RD XE M S N A W F track fasteners UP VC4 double T B F D E Set of roller C I H N J KP LQ R O M W XJE KF Lplastic caps V A LU S YT ID8 stackable ZB Set G HC of J KP O Q R N S TYA UZ D XJE4 floor L R adjustable feet M10 B VH C W KF support G Set P Q NI ofO O P Q M R T UZG VM Kit LQ Rwheels with brake I X Y J of KP4 caster H WN O X SD TE UF V W ø W X V A B C 100 mm/ø 3.93 Inch Z M N O P Q R U V W X SI YT PRODOC K L CASE A4 white J Z G H X VF W 14 13 TD UZE with B SC Y braces R M N O P Q fastening 1419 label L1713 18 Z 16 Identifi 20 to clip H YI 15 J K cation W 14X SC 15 TD U16 E VF1713to 18 19 20 aluminium profi P 22 Q R23 24 25 26 le N O 21 1419 20 ZJ 22 YI 21 K1713 L18 5 16 track 23 LEANDYNAMIC 24 25 2613 roller 14 T U 13 V 14W X Depth 657 mm/25.86 Inch 6 17 23 18 19 O P Q R 20 1 22 24 25 26 13 1419 20 Z17 18 19 15 16 17 18 load for 2 tracks: 22 23 W 24 20 25 (Permissible 26 U V 15 X16 90 1713 23 18 1424 19 25 20 lb use 26 in multiples) 23 24 25 21 26 22kgs/198.41 15 21 16 22 17 23 18 19 20 24 25 Depth 26 910 mm/35.82 Inch 14 13 (Permissible load for 2 tracks: 21 22 23 24 25 26 5 16 17 18 85 19kgs/187.39 20 lb use in multiples) 14 13 Depth 1310 mm/51.57 Inch 21 22 23 24 25 26 16 17 18 19 (Permissible 20 load for 2 tracks: 14 13 22 23 24 25 75 26kgs/165.34 lb use in multiples) 17 18 19 20 Depth 1980 mm/77.95 Inch F D E A B C 23 24 25 26 (Permissible load for 2 tracks: I G H J K L M
LEAN MANUFACTURING
RANGE
See page 138
L
J B
A2
G
FIFO station on handrail A1
G J
X
P
18 19 20
P
23 24 25 26
new
A1 A3
B
Z
B
A2 G
A2
R
A1
P
1 Aluminium profile, L 3000 mm/L118.11 Inch - code 690107 3 Aluminium profile, L 900 mm / L35.43 Inch - code 690103 1 Set of 4 universal connectors - code 690120 1 Set of 8 stackable plastic caps - code 544060 3 PRODOC CASE with fastening braces - code 124461 1 Set slot filling yellow - code 120182 1 Set slot filling green- code 120185 1 Set slot filling red - code 120186
P
FIFO station floor mounted A1 A2 A3 B G J P P P
2 Aluminium profile, L 3000 mm/L118.11 Inch - code 690107 1 Aluminium profile, L 900 mm / L35.43 Inch - code 690103 6 Aluminium profile, L150 mm / L5.90 Inch - code 690100 4 Set of 4 universal connectors - code 690120 1 Set of 8 stackable plastic caps - code 544060 1 PRODOC CASE with fastening braces - code 124461 1 Set slot filling red - code 120186 1 Set slot filling yellow - code 120182 1 Set slot filling green - code 120185
93
LEAN MANUFACTURING
LEANDYNAMIC速 Structure
Structure > Structures
8 x Aluminium L 1925 profileprofile L 1925 mm/Lmm/L 75.7875.78 Inch Inch A1 8A1x Aluminium 6 x Aluminium L 1500 profileprofile L 1500 mm/Lmm/L 59.0559.05 Inch Inch A2 6A2x Aluminium 6 x Aluminium L 1301 profileprofile L 1301 mm/Lmm/L 51.2251.22 Inch Inch A3 6A3x Aluminium J
J G
G A5 A5
6 x Aluminium 900 mm/L profileprofile L 900Lmm/L 35.4335.43 Inch Inch A4 6A4x Aluminium 1 x Aluminium 647 mm/L profileprofile L 647Lmm/L 25.4725.47 Inch Inch A5 1A5x Aluminium of 4 universal connectors B set11ofset 4 universal connectors B 11 of 4 floor support adjustable 4 floor support adjustable feet feet H 2Hset 2ofset L E
A2 A2
E
E
L
20 roller L 1975 L roller 20 track track L 1975 mm/Lmm/L 77.7577.75 Inch Inch of 4 roller fasteners 5Eset 5ofset 4 roller track track fasteners
of 4 roller abutted fasteners D 5Dset 5ofset 4 roller track track abutted fasteners of 8 stackable plastic G 1Gset 1ofset 8 stackable plastic caps caps
L
D
J
D
1 DOCAFLEX 301101 1 DOCAFLEX code code 301101 (page(page 129) 129)
A3 A3
A1 A1 A4 A4 B
1 PRODOC A4 fastening with fastening braces 1JPRODOC CASECASE A4 with braces (page(page 184) 184)
H
H
About 250 mm About 250 mm
B
4 x Aluminium L 1925 4 x Aluminium profileprofile L 1925 mm/Lmm/L 75.7875.78 Inch Inch A1 A1 5 x Aluminium L 1500 5 x Aluminium profileprofile L 1500 mm/Lmm/L 59.0559.05 Inch Inch A2 A2 L 1301 8 x Aluminium 8 x Aluminium profileprofile L 1301 mm/Lmm/L 51.2251.22 Inch Inch A3 A3 of 4 universal connectors 4 universal connectors B 7B set 7ofset H L
of 4 floor support adjustable 1H set 1ofset 4 floor support adjustable feet feet 16 roller L 1310 16 track track L 1310 mm/Lmm/L 51.5751.57 Inch Inch L roller
D
of 4 roller fasteners 4E set 4ofset 4 roller track track fasteners 4 set of 4 roller track abutted fasteners 4 set of 4 roller track abutted fasteners D
G
of 8 stackable plastic G 1 set 1ofset 8 stackable plastic caps caps
J
A4 fastening with fastening braces 1 PRODOC 1J PRODOC CASECASE A4 with braces
K
8 x Identification 8K x Identification label label to clipto clip O 1 guide rail for sliding of KANBAN 1 guide rail for sliding of KANBAN cardscards
E
O
A1 A1 A2 A2
J E
E
O
K
1 plate on pivoting support 541212 1 plate on pivoting 541212 (page(page 52) 52) support B
301101 1 DOCAFLEX 1 DOCAFLEX code code 301101 (page(page 129) 129)
1 1
www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712
D
O
A3 A3
1 holder for (3 files (3 boxes) 117340 1 holder for files boxes) code code 117340 (page(page 39) 39)
J
L
L
D
armflat-screen for flat-screen 211270 1 swivelling 1 swivelling arm for code code 211270 (page(page 14) 14)
94
G
G
B
K
About 250 mm About 250 mm H
H
> StructuresStructure A3 4 x Aluminium profile L 1301 mm/L 51.22 Inch A4 4 x Aluminium profile L 900 mm/L 35.43 Inch A5 4 x Aluminium profile L 647 mm/L 25.47 Inch
G
B 4 set of 4 universal connectors
E
H 1 set of 4 floor support adjustable feet L 10 roller track L 1310 mm/L 51.57 Inch L
E 3 set of 4 roller track fasteners
D
A4
LEAN MANUFACTURING
LEANDYNAMIC速
D 3 set of 4 roller track abutted fasteners G 1 set of 8 stackable plastic caps A5
A3 B
About 250 mm H
B 2 set of 4 universal connectors
B
A6 4 x Aluminium profile L 398 mm/L15.66 Inch
A6 C A
A6
A
A 2 x Aluminium profile C 1 set of 4 angle connectors G 1 set of 8 stackable plastic caps
C
G
J
A1 4 x Aluminium profile L 1925 mm/L 75.78 Inch A2 6 x Aluminium profile L 1500 mm/L 59.05 Inch A3 8 x Aluminium profile L 1301 mm/L 51.22 Inch B
7 set of 4 universal connectors
H
1 set of 4 floor support adjustable feet
L
13 roller track L 1310 mm/L 51.57 Inch
E
4 set of 4 roller track fasteners
D
4 set of 4 roller track abutted fasteners
G
1 set of 8 stackable plastic caps
J
1 PRODOC CASE A4 with fastening braces (page184)
N
D
L E
A1 N
1 height-adjustable stratified shelf D 300 mm/11.81 Inch 1 DOCAPOST 200 code 117300 (page 138)
2 H
www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712
A2
A3
About 250 mm
B
95
APPLICATIONS :
LEAN MANUFACTURING
VISUAL 5S STORAGE CUPBOARD > The visual organization 500 mm 19.68 Inch
(430 mm
A G M
VISUAL 5S STORAGE CUPBOARD F D E C 2BShelves L ID JEandKFpierced background 3HCShelves 4NIDShelves JE KPF LQ R O
680162 680161 680160
L R X J K O P Q P VQ W R X UZ VE WF X Supplementary shelf
T U V W ACCESSORIES
CODE
A
S B
G
Y H
G
M B S H
M
Y N
S
T C Z
G
YB H
M
N
S
T
Y
Z 15
O 15 U 21
P Q R F convexed to personalize: E Sign 14 13 V transparent side with interchangeable text, L X K W 16 1713 18 1419 20 Z P 15 O Q with R attaching 1419 15 21 16 22 1713 L23 18600 24 25 mm/L 26 23.62 x D 7.87 Inch x D 20 200 W X U 15 V 16 22 17 23 18 24 19 25 20 26 21 F D E 4 casters 21 22 23 Set 24of 25 26 elevation of 80 mm/3.14 Inch Ø 100 mm/Ø 3.93 Inch J K L with brake 14 13 P Q R 16 17 18 Hooks 19 20see page 73. V W X 22 23 24 25 26 14 13
21
I
K
LL835 x D 430 mm/L 32.87 x D 16.92 Inch
O D U J
N C TI
16
17
22
23 24 25 26 13
14
16
17
18 19 20
21
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141415
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18 19 20
17
18 19 20
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14
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18 19 20
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14
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18 19 5 20 (16.
16
E
Identication via magnetic labels
(430
50 m mm
m
1 14 2213 23 24 25 Inc16 15 .65 26 h
15
D
Z
23 24 25 26
ø 100 mm ø 3.93 Inch
17
T
C
14
2
X 21
www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712
13
D
I
(32.87
50G kg/110.23 I lb J H per level O P
A
T
C P
KA LB E Q G F RH K L
930 musm able) (835 mm ch In 1 36.6Inch usable)
ble)
541052
B
F
E (850mm/33.46 Inch usable)
D
970 mm/38.18 Inch
C
(430 m 21. mm usabmle (16. 65 ) 92 Inch Inch usa
18 19 20
15
96
550
680155
B
(1870 mm/73.62 Inch usable)
A G B C GB M H I H N M S O N Y S T ZD C U YT Z I J
CODE
A
1970 mm/77.55 Inch
Features • Steel base. • Cupboard with an aluminium structure. • Shelves adjustable height. • Two transparent PMMA doors which can be locked with a key.
A
A
900 mm/35.43 Inch ch /19.68usIn le) 900 mm/35.43 Inch 500 mm/16.9 2 Inch ab
RANGE
A
Tool storage • Used parts maintenance 1st level • Programmed stop station • etc...
Sign page 187
21
92 In
ch u
usa
ble)
sa b
le)
22
13
17
930 musm able) (835 mm ch In 1 36.6Inch usable) (32.87
18 19
23 24 25
14
APPLICATIONS :
ECOPOST
®
LEAN MANUFACTURING
ISO 14001 • Recycling • etc...
Features • Steel base, grey epoxy painting, aluminium structure which facilitates the assembly of the bins (with 10 plastic bags). • With transparent document holder, A4/8.26 x 11.69 Inch format to identify the rubbish. RANGE
B G
G
H M
M
N S
S
TY Z
Y
CODE
ECOPOST® F Dwithout E lids C 2 Bdustbins D E 4CHdustbins I KF Llids Jwithout
A A
1000 mm 39.37 Inch
> Easy sorting
I N OT
JO
KP
P U
UZ
V
Q V W
LQ
R
R W
X
On jacks 645220 645240
On casters 645222 645242
B
C
D
E
F
G
H
I
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K
L
M
N
O
P
Q
R
T
U
V
W
X
S
mm 900 Inch 3 4 . 35
Z
Y
X
13
A
14
1713 18 1419 20
16
15
16 21
17 18 22 23 19 24 20 25 26
21
22
23 24 25 26
F D E B C 14 13 I G H J K L 17 18 19 20 M N O P Q R 23 24 25 26 mm V W X S T 1U 464 Inch A
1000 mm 39.37 Inch
15
ø 75 mm ø 2.95 Inch
15
16
21
22
COM’ DESIGN ENVIRONMENT
Z
Y
> Essential to present the environmental policy of the site
B
C
D
E
G
H
I
J
K
L
O P14 Q 13 F D E A B C S T U V W X W U V S T I K L 20 15 16 17 G H 18 J 19 Z Y WASTE MANAGEMENT M N O P Q R • Paper and cardboard, ZT 24 Y • Waste soiled by chemicals (cloths, protective items, paper, etc.) W X 26 21 22 23 U V 25 S
R
G
H
M
N
O
® with 10 folders P DOCAFLEX Q R
S
T
U
V W X ACCESSORIES
A
Y B
Z C
D
G
H
I
J
N C TI 15 Z O 21 U
FPVC dustbin E Black 645129 capacity K L 26 L, 3 compartiments, 1 with lid including Q R F PRODOC DISTRIB A4 124330 13X 14 Inch thick - Attaching to leg assembly W mm/1.37 35 L
O P D E U V J K 16 17 18 19 20 P Q R 22 23 24 25 26 V W X
A
M
M B S H Y N
S
T
Y
Z
A G
CODE
F ENVIRONMENT D E C COM’DESIGN I Aluminium J K L profile H 2143 mm/H 84.37 Inch
B
13
117715
CODE
Glas
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
Various waste
17
22
23 24 25 26 14 13
13
18 19 20
15
16
17
21
22
23 24 25 26
18 19 20
N
X
• All recyclable plastic (bottles, bullpack, stretch film) and cans Z Y • All non-hazardous waste not attributable to another container
15 16 17 632 712 www.sesa-systems.uk / sales@sesa-direct.com / 01452
16
21
M
Battery
Plastic
14
15
63
A
Paper
RANGE
57.
21
22
14
18 19 20
23 24 25 26
13
14
97
LEAN MANUFACTURING
LEANFLASH > LEAN Manufacturing in action
LEANFLASH
Prohibited reproduction
KANBAN CYCLE
A - GOAL Dimensionning the stocks and the on-going productions as exactly as possible, according to the real and scheduled consumption and controlling them. B - STAKES Reducing the stocks and the on-going productions • Increasing the rotation of the stocks, • Reducing the elapsed time, • Reducing the storage space, • Simplifying the production plan, in a visual and decentralised way, • Indicating the problems of the workflow C - PRINCIPLE At each process step, as soon as a customer (external and internal) consumes products, launch in the production the exact quantity ordered in order to reconstitute the stocks and maintain them at the chosen level. The kanban is particularly effective for serial production or with a great diversity. D - APPLICATION STEPS 1. Preparation • Choosing the product family you want to manage with kanban. • Determine the loop according to: - The scheduled purchase order of the customer - The product quantity per container - The stocks or the on-going production you want to dispose • Creating the kanban cards which contain generally the following informations: - Unit description and number, - The quantity taken corresponds to the container capacity, - The address or the references of the post above, - The address or the references of the post below
• Creating a kanban board on which the kanban cards returned by the customer will be displayed, • Localizing the flagging level (with the magnetic green, yellow and red bands), if the productions are organized in campaign, • Fastening one card on each container, • Positioning the remaining kanban cards on the board 2. Application Initiating the productions according to the available kanban cards. The positionning is realized on the visual board. 3. Valorisation and follow-up • Work acknowledgement • Recalculating the loop after each change: - of the scheduled customer programm - of the packaging - of the desired stock level • Conditions and implementation - recurring production - immediate reactivity of the production tool - great reliability of the process E - METHODS AND ASSOCIATED TOOLS SMED, 5S, TPM F - MAIN ACTORS Methods, Quality, Logistics, Maintenance, Production, Process.
Number of kanban-cards
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Scheduled customer ADC x Nb days of requested stocks + on-going production
Discover the new training kit «KANBAN».
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Product quantity per container
On-going production = on-going production and transport. Nb days of stocks = according to the securisation grade of the flows
www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712
LEANFLASH
> Universal, exible, customisable LEANFLASH FIFO is a new, original and innovating solution to ensure KANBAN control (see page 104).
NAL An INTERNATIO ed and us rd da an Kanban st e largest confirmed by th industrial groups
LEANFLASH FULZE is intended to visually structure the constitution of the batches prior to the creation of the Production Order. The magnetic or adhesive attaching makes limitless set up according to the quantities desired (see page 107).
Prohibited reproduction
LEANFLASH LANCEUR allows the Production Orders to be viewed. The originality consists in providing perfect guiding and return with the safety of the gliders provided with a clip allowing the sheet to be set in place. The colour thresholds are adjusted according to the level required in order to allow for reduced, stable and controlled stock in line as much as possible with demand (see page 106).
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The LEANFLASH FIFOFILE enables to form a queue to level out production or shipment according to the ideal level by colour thresholds (green, yellow, red). This product can also match FIFO applications with big capacities (see page 110).
LEAN MANUFACTURING
LEANFLASH RANGE
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The LEANFLASH BOXPLAN is equipped with a setup that is very easy, fast and that has no limits. Stacking the adhesive boxes is instantaneous and meets all useful capacities (see page 113).
LEANFLASH NIVELL is a new and original idea to form, view and level out production. The operator will progressively slide the cards in the boxes according to: - time slots - different colour thresholds (green, yellow, red) (See page 112).
LEANFLASH SEQUENZ allows a visual schedule to be constructed rapidly by sequence, with instant updating via horizontal sliding of the cards (see page 109).
LEANFLASH CUMUL offers the possibility of easily combining many cards corresponding to visual production flows for multiple references in a small space (see page 111).
LEANFLASH
Prohibited reproduction
www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712 99
LEAN MANUFACTURING
LEANFLASH
Trays in the waiting area, in the Picking zone
Production planning
FIFO production tracking
Set of VSM Value Stream Mapping or MAP FLOWS Features Value Stream Mapping or VSM is an application combining all functions (with and without added value) required to transform a product from its initial state to its final stage on a production line, integrating all machines. The aim of this mapping function is to a obtain a clear and simple vision of processes. Most of the time, VSM incorporates upstream procurement and downstream delivery to clients. The final aim of Value Stream Mapping is to show lead time for the selected product. The analysis will then lead to improvements to the entire process. VSM is a fundamental tool in a Lean approach. VSM is the best means of viewing the different flows within a production process (substances and information), highlighting tasks with added value and identifying the different types of waste such as stocks and production in progress. VSM is understandable by all and can allow different people to invest in improvements to the current situation. ACCESSORIES A G A
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Constitution of a pack of 26 units
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D EUNIVERSAL CARD transparent 13 F 14 magnetic J17 K18 Lattaching 19 20 10026 x H 70 mm/L 3.93 x 2.75 Inch P23 Q24 LR 25 FUNIVERSAL transparent E CARD V W X attaching via clip K L P Q R L 100 x H 70 mm/L 3.93 x 2.75 Inch C
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A KANBAN card contains several pieces of information: • Identification information: Reference of the part, 1 photo and the 14 per container, number13of parts 16 17 18 19 20 • Information on the travel: Identification of the customer (destination) 22 23 24 25 26 and13of the 14 supplier (origin), location to deposit the containers and to place released KANBAN cards, 17 location 18 19 where 20 23 24 25 26 • Management information: Number of KANBAN cards in circulation for the reference and the size of the launch batch for the reference. (This will make it possible to easily verify that the KANBAN loop in place participates in reducing stock.) V
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LEANFLASH
The advantages The revolutionary and highly original LEANFLASH range is based on the use of a versatile card with unique dimensions for multi-use. The same card can be used differently for the various KANBAN follow-up, i.e.: Prohibited reproduction - FIFO (First In, First Out) - FULZE (Forming of batches) - LANCEUR (Production launching) - SEQUENZ (Sequencer) - CUMUL (Accumulator by series) - NIVELL (Levelling out production) - BOXPLAN (Scheduling) As such, these cards can become a multi-use standard for all production follow-up applications and needs in the industry.
LEAN MANUFACTURING
> Customize your cards easily
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Product reference • Code • Company name • Number of pieces • Supplier • Stage • Bar code • etc...
Universal magnetic card on all metal holders
attaching Card with clip via
Universal card with attaching via clip
1 Word: Insert a table, 3 lines, line 10 cm/3.93 Inch wide, (H 1st line = 4 cm/15.74 Inch, 2nd line = 2 cm/7.87 Inch, 3rd line = 2 cm/7.87 Inch). Arial font, size according to the presentation.
2 Print the text and cut into shape. 3 Paste or insert the labels in the cards 4 Now you just have to implement everything on the panel. The printing tool SESA’PRINT will help you to create all your titles. Available on request.
www.sesa-systems.com - info@sesa-systems.com
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> The easiness of an unversal tool Features • Use with Microsoft Word 2010 • Easy to use • Quick personalization of the labels • Printing on A4/8.26 x 11.69 Inch format to be cut out or on adhesive labels
RANGE
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The advantages This tool (Word document) was designed to ease the creation of interchangeable titles to personalize for SESA SYSTEMS products. This development enables you to take advantage of our experience and thus to realize quickly and effectively your labels for cards. You will fill in one of the many models available with the following information. - Identification information: Reference of the part, 1 photo and the number of parts per container, - Information on the travel: Identification of the customer (destination) and of the supplier (origin), location to deposit the containers and location where to place released KANBAN cards, - Management information: Number of KANBAN cards in circulation for the reference and the size of the launch batch for the reference. (This will make it possible to easily verify that the KANBAN loop in place participates in reducing stock). CODE
Printing tool SESA’PRINT creation of personalized titles
Card See page 101
94 mm/3.7 Inch 1 card = 1 unit or a pack of units
130819
CARD HOLDER
Card holder with magnetic or adhesive attaching
40 mm 1.57 Inch
LEAN MANUFACTURING
SESA’PRINT
Card See page 101
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LEANFLASH
The advantages The PRESSDOC速 range for holding KANBAN cards can satisfy all of the uses encountered in production according to the various containers or holders in order to identify them Prohibited reproduction clearly with a legible card that is accessible and visual (see card page 101). 100 mmh c ACCESSORIES CODE 3.93 In
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LEANFLASH FIFO*
APPLICATIONS :
Production • Logistic • Transport • Maintenance • etc.
LEAN MANUFACTURING
*First In First Out
> Clever! LEANFLASH
Features Prohibited reproduction • The new LEANFLASH FIFO is an original solution to control KANBAN. • The implementation is immediate and very easy, starting from cards on which a label (created by yourself) is attached. • The user will slip the cards (1 per container) into the LEANFLASH FIFO and will be able to follow the level according to the thresholds colours (green, yellow, red).
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APPLICATIONS :
LEANFLASH
LEAN MANUFACTURING
Logistics • Warehouse • Reception • Expedition • Just in time 1 CARD = 1 UNIT OR A PACK OF UNITS See page 101
FIFO TRANSFERT Prohibited reproduction
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www.sesa-systems.uk / sales@sesa-direct.com / 01452 632 712 105
APPLICATIONS :
Production smoothing • Manual • Operating load • etc.
LEAN MANUFACTURING
LEANFLASH LANCEUR
LEANFLASH
> Simple, effective and brilliant! The advantages An innovative concept to visualize the management of the manufacturing order. The originality aims to ensure a perfect guidance of the manufacturing orders thanks to sliding clamp. The thresholds in green, yellow and red can be ajusted according to the required level.
Prohibited reproduction
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H ToI order J withK the Lmobile LEANFLASH LANCEUR OD PE QF RAIL R Magnetic NC LEANFLASH L 600 mm/L 23.62 Inch I H J K L S T U V W 13X 14 L 1200 mm/L 47.24 Inch O P Q17 R18 19 20 N 15 16 Z Y F clamp and attaching kit E with C UD Clip T 21 V22 W23 X24 25 26 ToK order L with the LEANFLASH RAIL I J Z F labels OD PE QMagnetic R L 5 m x H 20 mm/L 196.85 x 0.78 Inch J K L U V W X 13 14 P Q R G MB
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> The respect for deadlines in action ! The advantages Solution to visualize the management of manufacturing orders. You can fix as many clamp as you want according to your planning or organization. The interchangeable magnetic labels allow you to clearly entitle the application.
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LEANFLASH
> Visual batch preparation
The advantages Prohibited reproduction The original LEANFLASH FULZE is aimed to visually structure the creation of lots before the creation of manufacturing order. The magnetic or adhesive attachment allows a limitless set up according to the quantities desired. From an empty starting point, the operator will progressively fill up the FULZE the quantity of the batch in order to then extract the cards in order to form the next batch. F D Eis replenishable B CFULZE The and can hold several I H J K L cards. N O P Q R F E C TheUDFULZOTTO with a capacity of 16 cards can be V W X IT J K L stacked and can hold one card by location. Z
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APPLICATIONS :
The advantages The new DYNLOT system is a major innovation in the field of KANBAN management. It allows operators to visually manage their production “batchwise” by observing visual alert thresholds. The LEANFLASH DYNLOT, with a width of 900 mm/35.43 Inch or 1800 mm/70.86 Inch and magnetic attachment, is coupled with a communication board. The DYNLOT can hold several BOXCART, which are then moved manually from left to right while observing defined thresholds. These threshold definitions take the form of coloured magnetic strips (green, yellow, red). The BOXCART container, which slides in the DYNLOT track, allows a “batch” of up to 36 cards to be compiled. It also uses magnetic attachment to couple it to a workstation or communication board. The built-in card holder accepts the “batch” identification card to provide clear, fast identification. The “batch” can be put together beforehand with LEANFLASH FULZE (see page 107).
CODE
F magnetic, D DYNLOT E B C LEANFLASH L mm/L 35.43 Inch I H J K L 900 R mm/L 70.86 Inch M N O P QL 1800 delivered with 3 trim-to-size magnetic S T U V W X strips (green, yellow, red) Z
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Empty return
LEAN MANUFACTURING
LEANFLASH DYNLOT
Batch management and scheduling • Batch planning and sequencing • etc…
See page 170
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F D E A B F J K L G H L P Q R M N R V W X S T X Z Y
APPLICATIONS :
LEANFLASH SEQUENZ > Respect of the deadline
Card See page 101
LEANFLASH
RANGE F D SEQUENZ E LEANFLASH encasable B C Sticky I H J K L L 300 mm/L 11.81 Inch M Magnetic N O P Q R L 300 mm/L 11.81 Inch A G
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Les avantages The new GESTIME has been developed very specifically and is the perfect complement to the very broad LEANFLASH range, comprising tools dedicated to KANBAN management. The new GESTIME is a KANBAN TIME MANAGEMENT card holder used with SEQUENZ. This new feature combines two normally separate functions into one. 1 - Monitoring the operation with KANBAN card management 2 - Planning an operation according to the time it takes (Tak Time, minutes, hours, days) GESTIME is equipped with an extendable marker on a reel which is used for indicating milestones on a timescale. This time scale is shown by a magnetic label that you can customize yourself. A printed document, output from the SESA PRINT software or in Word format, represents each time scale and slips into the transparent protectiveA strip.
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The advantages It allows you to quickly structure visual planning by sequence, and an instantaneous update using the horizontal slip of cards. This original system provides the possibility of grouping and scheduling work loads together. The LEANFLASH SEQUENZ with a length of 300 mm/11.81 Inch can be encasel.
LEAN MANUFACTURING
Operating load visualisation • Process planning • Production flow • Markerpole Planning...
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Operators can then visually "manage their production" all on their own, integrating the constraints of the job environment (time, multiples references, etc.). GESTIME has unlimited applications that enable standardization of all production, maintenance, transport, after-sales, project monitoring, workflow, and other schedules.
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LEAN MANUFACTURING
LEANFLASH FIFOFILE
FIFO Production • Queue • Storage • In progress • Planning • etc...
> The visual queue LEANFLASH FIFO s 150 card Capacity ue or Que Prohibited reproduction
The advantages An original concept is to form a queue to level out production or shipment. The capacity of 150 cards will be split according to the ideal level by colored thresholds (green, yellow, red magnetic tapes) defind by magnetic stripes. This product can also match FIFO applications with big capacities.
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F magnetic D FIFOFILE E LEANFLASH B C I L 110 G H J x HK170Lmm/L 4.33 x H 6.69 Inch Provided with 3 magnetic tapes to cut M N O P Q R (green, yellow, red) A
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LEANFLASH CUMUL
LEAN MANUFACTURING
Viewing series • Sequencing • Production flow • Balancing • Scheduling • etc...
> Accumulate cards with simplicity LEANFLASH
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The advantages The new LEANFLASH CUMUL offers the possibility of easily combining many cards corresponding to visual production flows for 9 multiple references. The inserts are adjusted according to the card capacity desired in order to save space. RANGE
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F magnetic D CUMUL E LEANFLASH B C 110 mm/H 22.44 x L 4.33 Inch L IH 570J x L K H Delivered with 8 inserts and M N O P Q R 9 magnetic labels V W X S T U L 160 x H 20 mm/L 6.29 x H 0.78 Inch A G
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APPLICATIONS :
Levelling and balancing of production • Scheduling • KANBAN train
LEAN MANUFACTURING
LEANFLASH NIVELL
LEANFLASH
> Visual levelling of production The advantages A new and original idea to form, view and level production. The operator will progressively slide the cards into the boxes according to:
The SESA SYSTEMS Heijunka board The SESA SYSTEMS Heijunka board can be used to smooth out data assigned to production lines by mixing up the product manufacturing order. This will stabilise and standardise the tasks. The second target of Heijunka is to produce different models along the same lines while eliminating Mudas thanks to standardised tasks. The SESA SYSTEMS Heijunka board can be used to organise production in the order required by the client. The Heijunka approach spreads and balances out production over all available resources, instead of requiring specific resources to manage peak workload based on demand.
Prohibited reproduction
a : time slots b : different colour thresholds (green, yellow, red) c : different parts These markings are configured by descriptions printed on the label and slide into a magnetic holder (several examples of descriptions are provided). RANGE
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LEANFLASH NIVELL with a 16-box capacity with magnetic label H 40 mm/H 1.57 Inch
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F D anEaluminium A Attaching B C to section A G B Attaching C ID via KF L H JE screws F Magnetic attaching D E A GB M C I H N J KP LQ R O L R G M H NI J K Q O W X S Additional T UP V F Rbox D P E Q A M B N C O S Y T UZ V W X LEANFLASH NIVELL for L I K W G H J V X S YT U Z P Q R M N O Z attaching beam F D E Autonomous A B YC S T U V W X I G H J K HL2000 mm fixed Z Y on rollers 14 Ø 75 mm M N O P Q HR2000 mm 13 15 16 1713 18 1419 20 S T U V W X 1424 oval F Upper D 15 E 21 B C 16 1713 23 18 19sign 20 22 25 26 Z Y titles 17 with 18 interchangeable 19 25 20 26 I 15 K16 L22 H J 21 23 24 L 365 mm/L 14.37 Inch 22 R2313 241425 26 P Q N O 21 15 16 17 18 19 20 T U V W X 21 22 23 24 25 26 Z 14 13 15
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KANBAN Management for small train The LEANFLASH NIVELL allows you to classify the 14 13 KANBAN’s cards according to their destination in real 18 19 20 24 25time. 26 Within this structure each identity tab has a clearly designated slot and can be tracked through the overall system. The destinations are written under each of the 16 available slots (individual interchangeable titles are available) and can be organised according to the process flow. The NIVELL tabs are quick and easy to attach using magnetic backing or screw fasteners. 23 24 25 26
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APPLICATIONS :
> Visual scheduling
LEANFLASH
The advantages The LEANFLASH BOXPLAN is provided man easy, fast and simple set up. Stacking the adhesive boxes is instantaneous and meets all useful capacities. LEANFLASH BOXPLAN enables you to visualize the on-going level and to schedule with magnetic coloured labels. RANGE
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F D BOXPLAN E LEANFLASH B C Basic Ielement H J KwithLadhesive back Basic withRmagnetic back P Q N Oelement F Additional element D Eadhesive C W X U V T forI LEANFLASH J K L BOXPLAN* Z 18 x L 92 x H 83 mm O P Q Thickness R Thickness 0.7 x L 3.62 x H 3.6 Inch U V W X
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The advantages LEANFLASH PLANNING is designed for quick and efficient visual scheduling. Different formats for all applications with several documents capacity. LEANFLASH PLANNING provides limitless capacity and provides immediate visual management of the workload.
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