2017
2017
Despite grim projections for the Mexican automotive industry at the end of 2016, the sector remains in good shape, slower perhaps but on track for greater growth. Even after a couple of months of uncertainty, the sector has maintained its position as one of the top drivers of the national economy. The world’s seventh-largest lightvehicle manufacturer and third-largest exporter, Mexico has a strong opportunity to keep climbing the ranks and to overtake India as the sixth-largest manufacturer by 2018. Companies remain confident in the country’s development and investment continues to pour in from traditional foreign sources such as Germany and Japan, as well as from newcomers such as South Korea and China.
The industry’s challenge is to address its main areas of opportunity to maintain its competitiveness. Talent remains a concern, especially considering the increasingly technological nature of the automotive sector. Local supplier development also worries investors and industry leaders who expect the industry to grow its added value and boost Mexico’s position beyond a low-cost manufacturing hub. Experts see collaboration between the industry and the government as a key point to ensure success both in talent and supplier development.
Mexico Automotive Review 2017 addresses these issues along with success stories, new projects and other areas of opportunity and investment that industry leaders have identified in the past year. Through 14 chapters, Mexico’s automotive industry, from top to bottom, is brought to light.
ALL RIGHTS RESERVED Š Mexico Business Publications S.A. de C.V., 2017. This annual publication contains material protected under International, United States and Mexican Laws and international treaties. Any unauthorized reprint or use of this material is prohibited. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system without express written permission from Mexico Business Publications S.A. de C.V. Mexico Automotive Review is a registered trademark.
The publisher has made all reasonable efforts to provide accurate information and the information contained in this publication is derived from sources believed to be true and accurate. However, the information in this publication should not be considered to be complete or definitive and may contain inaccuracies or typographical errors. The publisher accepts no responsibility regarding the accuracy of information and use of such information is at your own risk. The publisher will not be liable to any party for any direct, indirect, special or other consequential damages arising out of any use of information in this publication. The publisher provides no representations or warranties, express or implied, including any implied warranties of fitness for a particular purpose, merchantability or otherwise in relation to any information provided by the publisher in this publication.
ISBN: 978-0-9993108-2-3
TABLE OF CONTENTS
1
STATE OF THE INDUSTRY
8
SUSTAINABLE DEVELOPMENT
2
LIGHT VEHICLES
9
MOBILITY & URBAN TRANSPORTATION
3
HEAVY VEHICLES
10
FLEETS & LOGISTICS
4
SUPPLY CHAIN
11
SALES & FINANCING
5
TECHNOLOGY & DRIVER EXPERIENCE
12
AFTERMARKET
6
MANUFACTURING & INDUSTRY 4.0
13
BUSINESS DEVELOPMENT
7
TALENT & INNOVATION
14
THE ROAD AHEAD
Kia's new plant, Pesqueria, Nuevo Leon
STATE OF THE INDUSTRY
1
Despite uncertainty and exogenous threats, the automotive industry remains a pillar for the Mexican economy. The country maintains its position as the seventh main light-vehicle manufacturer with strong chances of climbing up the ranks. The industry represents 3 percent of the national GDP and after the arrival of Kia and Audi, Mexico has officially replaced Canada as the main exporter to the US and has taken India’s place as the third-biggest exporter globally. The renegotiation of NAFTA stands as a potential hurdle to further growth.
This chapter gives an overview of the industry, focusing on the highlights of 2017. The insights within this section cover recent investments and new programs the country is implementing to promote the national automotive industry. Additionally, State of the Industry offers clear perspectives on the current challenges and opportunities the country is facing, especially regarding the supply chain and the evolution of the domestic market.
5
CHAPTER 1: STATE OF THE INDUSTRY 7
8
ANALYSIS : The Year in Review
10
MAP: Light and Heavy Vehicle OEMs in Mexico
14
INFOGRAPHIC : Executives Expect Stability From The Market
16
VIEW FROM THE TOP : Ildefonso Guajardo, Minister of Economy
17
VIEW FROM THE TOP : Eduardo Solís, AMIA
18
VIEW FROM THE TOP : Juan Carreras, Governor of San Luis Potosi
19
VIEW FROM THE TOP : Gustavo Puente, Minister of Economic Development of San Luis Potosi
(SEDECO)
20
VIEW FROM THE TOP : Miguel Márquez Márquez, Governor of Guanajuato
21
VIEW FROM THE TOP : Fidel Otake, CLAUGTO
22
INFOGRAPHIC : Boosting Competitiveness for National Growth
24
VIEW FROM THE TOP : Manuel Montoya, CLAUT
25
INSIGHT : Jaime González, CLAUZ
26
VIEW FROM THE TOP : Héctor Soto, Automotive Cluster of San Luis Potosi
27
VIEW FROM THE TOP : Óscar Albin, INA
30
VIEW FROM THE TOP : Miguel Elizalde, ANPACT
31
VIEW FROM THE TOP : Guillermo Rosales, AMDA
32
VEHICLE SPOTLIGHT : Aston Martin DB11
ANALYSIS
THE YEAR IN REVIEW Record sales and production marked the latter half of 2016 but a slowdown set in during the first half of 2017, marked by shrinking sales of light vehicles in the key US market. Uncertainty marked the previous 12 months, with the renegotiation of NAFTA spurring the country to cast an eye at alternative markets for growth
2017 compared to the previous year when they reached a
position as the seventh main light-vehicle manufacturer
total 853,620 units. Solís and Guillermo Prieto, Executive
in the world but it has now climbed up the ranks in terms
President of AMDA, agree that the most likely outcome for
of exports. In 2016, the country moved up one position to
the domestic market will be moderate single-digit growth
become the third-ranked light-vehicle exporter globally,
for 2017 of no more than 5 percent.
behind Germany and Japan. The automotive industry represents approximately 3 percent of Mexico’s GDP and
Unlike its lighter counterpart, production in the heavy-
18 percent of its manufacturing GDP. Breaking down these
vehicle segment plunged 21 percent in 2016, totaling
numbers, the auto parts sector contributes 1 percent to
150,889 units, due to lower demand in Mexico’s main
national GDP and 8 percent to manufacturing activities.
export markets, which Miguel Elizalde, Executive President of ANPACT, expects will continue, leading to a further 20
Data for 2016 show Mexico achieved record numbers in
percent production decline in 2017.
terms of production, exports and sales of light vehicles. By the end of the year, production accounted for 3.47 million
PRODUCTION
vehicles, representing a 2 percent increase compared to
The Mexican automotive industry comprises 23 light-
2015. Of these, 2.77 million were exported, a rise of 0.3
vehicle and 15 heavy-vehicle production plants in
percent year on year. With the arrival of Kia and Audi, not
operation, distributed across North Baja California, Sonora,
only did the country move up the international rankings, it
Chihuahua, Coahuila, Nuevo Leon, Aguascalientes, San Luis
also became the main vehicle exporter to the US.
Potosi, Guanajuato, Jalisco, Queretaro, Morelos, the State of Mexico, Puebla, Hidalgo and Veracruz.
In the domestic market, sales jumped 18.6 percent to more than 1.6 million units. Numbers from January to July 2017,
After two years of planning, Mexican innovator VUHL
however, suggest a slowdown is in progress. Production
opened its MX$65 million (US$3.7 million) plant in
and exports are exhibiting the strongest growth at 10.8
Queretaro, where it plans to manufacture 25 cars per
percent and 13.1 percent, respectively. Kia continues to
year. Grupo Bimbo’s subsidiary Moldex is also expanding
ramp up its production and according to Eduardo Solís,
its vehicle production outside Bimbo’s borders and will
Executive President of AMIA, other automakers have
now produce electric vehicles for the national market in
finalized platform updates that were the main cause of
collaboration with billionaire Carlos Slim’s Giant Motors
moderate production growth in 2016. Meanwhile, sales
at its plant in Hidalgo. In terms of foreign investment,
have only grown 1.4 percent between January and July
along with the entrance of Kia and Audi, Mexico attracted
WTI OIL PRICES (DOLLARS) WTI OIL PRICES (US$) 120 100
102.4
80 59.3
60
52.2
51.2
FCA
FORD
GM
Jun-17
May-17
Mar-17
Apr-17
Jan-17
Feb-17
Dec-16
Oct-16
Nov-16
Sep-16
Jul-16 Aug-16
Jun-16
Apr-16
May-16
Mar-16
Jan-16
Feb-16
Oct-15
Nov-15
Sep-15
Jul-15
Aug-15
Jun-15
May-15
Mar-15
Apr-15
Jan-15
Fuente: Secretaria de economia
Feb-15
Dec-14
Oct-14
Nov-14
Source: SGM
Dec-15
37.3
Sep-14
20
45.2
44.8
40
Jul-14 Aug-14
8
As 2017 headsinto the final stretch, Mexico retains its
150
In collaboration with Giant Motors, in which Slim’s Grupo
120
121.6 122.9
116.9
118.4 114.5
90
110.8 117.9
will begin manufacturing two SUVs at Giant Motors’ plant
119.7 123.3
Inbursa is a 50 percent owner, the Chinese brand JAC
134.5 127.4
and eventually the NAFTA region.
137
LIGHT-VEHICLE SALES (thousands of units)
131.7 122.1
LIGHT VEHICLE SALES (THOUSANDS OF UNITS)
Chinese OEMs looking to target the Latin American market
in Hidalgo. JAC has invested MX$4.4 billion (US$249 million) and production is expected to begin in 2018. A
60
collaboration between Grupo Picacho and the Chinese maker BAIC also resulted in a new manufacturing
30 9
Foton’s plant in Veracruz in April 2017.
July
June
May
April
started manufacturing its vehicles at truck manufacturer
March
0
February
relationship transformed into a production venture. BAIC
January
project. Originally a distribution deal, Picacho and BAIC’s
Benz vehicles into the production line in 2018. BMW’s
200
venture in San Luis Potosi is projected to start in 2019. The
150
363.7
The company’s facility will be located in Guanajuato and will focus on production of pickup models.
July
0
June
plant in the works, scheduled to begin producing in 2020.
50 May
model when the plant comes online. Toyota also has a new
100
April
have an annual production of 150,000 units of its Series 3
March
project is under construction but the company expects to
269.9 278.2
250
266.9
production of INFINITI models and will integrate Mercedes-
271.3 301.5
300
February
operations by the end of 2017. The project will start with
350
267.5 278.5
project in Aguascalientes, which is scheduled to begin
January
in collaboration with Daimler is now building the COMPAS
284.4 286.4
Source: INA 400
319.1 334.6
operations no later than 2019. The Renault-Nissan Alliance
279.5 327.8
Three more light-vehicle plants are expected to start
LIGHT VEHICLE PRODUCTION (THOUSANDS OF UNITS) LIGHT-VEHICLE PRODUCTION (thousands of units)
Mario Hernández, Leading Partner of the IMMEX Segment
LIGHT VEHICLEEXPORTS EXPORTS (THOUSANDS OF UNITS) LIGHT-VEHICLE (thousands of units)
at KPMG Mexico, says the country’s economic and political
300
main entry point to the Latin American market. Brazil
225.5 243.1
247 276.6
200
226.2 257.7
to target North America and it has now become the
219.7 240.9
is equally strong. The country offers a great opportunity
250 213.2 211.7
distribution is perfectly centered and the domestic market
197 228.8
stability have been key selling points. “Our demographic
224.2
297.6
Source: INA
150
is undergoing political, economic and social problems,
has ambitious goals regarding production and development of the domestic market. According to Solís and Prieto, the
2016
country’s target for 2020 is to achieve production of over
Source: AMIA
5 million vehicles and domestic sales of 2 million units.
Source: INA
July
June
May
Despite an expected slower growth pace in 2017, Mexico
April
0
March
AMBITIOUS GOALS
50
February
fiscal environment is far simpler.”
100
January
making Mexico a sound alternative for investors as our
Mexico seems to be on track for both targets although
thanks to lower gasoline prices. In July 2014, the prices of
there are factors that could potentially present a risk to
a barrel of WTI mix peaked at US$102.4 but then reversed
meeting these goals.
fortunes until reaching its lowest point in February 2016 at US$30.6. Since then, the mix has regained strength but it
The first consideration is the evolution of the international
is still below half of what it cost in 2014, sitting at around
vehicle market. Due to the plunge in oil prices starting
US$45 at the end of June 2017. According to Solís, Mexico’s
in July 2014, the market began favoring larger vehicles
production is highly dependent on the behavior of the
LIGHT AND HEAVY-VEHICLE OEMS IN MEXICO
Tecate
Mexicalli
17
10
3 Hermosillo
2 Chihuahua
LIGHT VEHICLES Ford
Toyota
1 1964
17 2002
2 1983
18 2020
3 1986
Mazda
4 2015
19 2014
General Motors
Audi
5 1965
20 2016
6 1981
Kia
7 1996
21 2016
8 2008
Renault-Nissan Alliance-Daimler
Honda
22 2017
9 1995
BMW
10 2014-2015
23 2019
Volkswagen
Giant Motors-Moldex / Giant Motors-JAC
11 1964
24 2016 - 2017
12 2013
BAIC
FCA Group
25 2017
13 1981 - 1995 - 1998 -2010 -2013
VUHL
14 1964 - 1968
26 2016
Nissan 15 1966 16 1982 - 2013
Source: ProMéxico and Mexico Automotive Review
16 22 Aguascalientes
9 El Salto
HEAVY VEHICLES Kenworth
Freightliner
DINA
Hino
ISUZU
Mercedes-Benz Buses
MAN Truck & Bus
Scania
Giant Motors
Volvo
International
Foton
Hyundai Truck & Bus
Cummins 11
6 Ramos Arizpe
Garcia
21
13
Pesqueria
Saltillo
Escobedo
8 San Luis Potosi
23 Villa de Reyes
7 Silao
12 Queretaro
Irapuato
4 19
Salamanca Celaya
10
26 24
1
18
Cd. Sahagun
Cuauhtitlan
14
Toluca
Santiago Tianguistengio San Martin Tepetlixpan Tultitlan
5
11 15
Cuernavaca
Puebla
San Jose Chiapa
20
25
Puente Nacional
THREE SCENARIOS FOR LIGHT-VEHICLE SALES IN 2017 (millions of units) Sales
Growth
Most plausible
1.69
6%
Most optimistic
1.77
11%
company would transfer its production to China in an effort to further reduce costs. According to a statement from Joe Hinrichs, President of Global Operations at Ford Motor Company, the company will save US$1 billion by moving its operations to China, liberating budget to invest in its light-truck plant in Kentucky and new projects related to autonomy and electrification.
TRENDS 12
Most pessimistic
1.33
-17%
Advanced technology trends are another concern for the national industry. Mexico has developed as a global
PARTICIPACIÓN EN FINANCIAMIENTO 2016
manufacturing hub but its operations are mostly oriented
COMPANIES' PARTICIPATION IN THE FINANCING MARKET (Jan-Jun)
toward low-cost production. Meanwhile, the industry is moving forward in terms of technology integration and without any added value to its operations, Mexico risks losing competitiveness in the near future. “Our whole industry is based on a product that will cease to be relevant in 10 or 15 years, involving enormous investments
2016
in manufacturing capabilities and infrastructure,” says
70.9% OEMs’
financing arms
PARTICIPACIÓN EN FINANCIAMIENTO 2017
25% Banks 4.4% Self-financing
11% Mazapil
2% Sahuaripa
9% Cananea
2% Morelos
7% Nacozari de Garcia
2% Eduardo Neri
5% Fresnillo
2% Aquila
4% Ocampo
2% Alamos
4% Caborca
1% Chinipas
2% Sierra Mojada
47% other
2017
71.3% OEMs’
financing arms Source: CGM, Ministry of Economy 1 With figures to March of 2015
24.1% Banks
4.4% Self-financing Source: AMDA
11% Mazapil
2% Sahuaripa
9% Cananea
2% Morelos
7% Nacozari de Garcia 2% Eduardo Neri US and Canadian markets and in both markets, demand 5% Fresnillo 2% Aquila is intricately linked with oil prices. These two countries 4% Ocampo 2% Alamos have seen a decrease in demand but compact models 4% Caborca 1% Chinipas took the hardest blow. Since most Mexican production is 2% Sierra Mojada 47% other oriented to these types of vehicles, the industry’s growth Source: CGM, Ministry of Economy 1 With figures to March of 2015
has decelerated.
Guillermo Rosales, Director General of AMDA. “Rendering our industry obsolete will have a natural and enormous impact on employment generation and revenue. What the world saw in Detroit between 1990 and 2000 is an example of what could happen to Mexico unless we move toward value generation instead of simple manufacturing.” In terms of sales, the forecast is much more favorable but there are clear areas of opportunity to enhance Mexico’s chances to reach the 2 million-vehicle yearly sales mark. Financing is growing and now represents 68.2 percent of all sales in the country. OEM financing arms remain the leaders in this market, although banks such as Scotiabank and Banorte have shown interest in its development. Growth in financing needs to be maintained, while also boosting the opportunities that leasing presents for the domestic market. “Mexico’s domestic market could easily grow to 4 million vehicles per year thanks to leasing but we still have many legal and fiscal issues to address before this can happen,” says Gerardo San Román, Head of Latin America for JATO Dynamics. Solís also highlights the importance of maintaining a strict regulation in usedvehicle imports coming from the US. “The domestic market is still recovering from a decade of imported used
Solís does not seem concerned, however. “Although there
vehicles plaguing our roads,” he says. “These units had
is currently a preference toward larger vehicles and SUVs
a terrible impact on new vehicle sales and we did not
in the US, I would not expect Mexican plants to shift their
see any recovery until 2015. The situation is somewhat
production toward these models,” he says. Nevertheless,
under control and each month we see fewer cars enter
the country has already tasted its first disappointment due
the country.”
to receding demand for compact vehicles in the US. After canceling its investment in San Luis Potosi, Ford announced
THE TRUMP CARD
that its projected production of the new Focus would be
Since 1997, Mexico’s inflation rate has dropped steadily,
relocated to its existing plant in Hermosillo. However,
maintaining below 5 percent since 2010 and hitting an all-
the company issued a statement in June saying that the
time low of 2.72 percent in 2015. According to estimates
Audi's new plant, San Jose Chiapa, Puebla
13
from the International Monetary Fund and the World Bank,
a renegotiation of NAFTA moves forward, the Mexican
Mexico’s GDP grew 2.2 percent in 2016 to US$1.17 trillion.
government has stood its ground against Trump.
In its report The World in 2050, PwC forecasts that Mexico could grow at an inter-annual rate of 3.8 percent up to
According to a survey conducted by Mexico Automotive
2050, becoming a driving force for the global economy.
Review 2017 with 184 executives of the national industry,
“We project new emerging economies like Mexico and
uncertainty remains the main factor hindering companies’
Indonesia to be larger than the UK and France by 2030
competitiveness. Still, growth projections for Mexico are
(in purchasing power parity (PPP) terms),” the report says.
positive. According to Fitch Ratings’ latest review on Mexico’s
While the long-term outlook remains relatively unchanged,
perspective, the ratings firm has awarded the country a BBB+
the economy in the short term has been hit by uncertainty
mark, with an upgrade to “stable” from “negative.” According
in the wake of Donald Trump’s rise to the US presidency.
to a statement from the firm, “the risk of a negative scenario that could affect the competitiveness of Mexico’s exports
Trump started targeting the Mexican manufacturing industry
is reduced now that the US seems to be taking a moderate
in the second half of 2015, declaring that Mexicans were
position regarding the renegotiation of NAFTA.”
stealing jobs from the US. The rhetoric intensified in the last quarter of 2016 when prior to the US elections, Trump
The economic and political landscape has been less
began to attack automotive companies directly via Twitter.
than ideal for Mexico but it has forced companies and the government to re-evaluate potential diversification
The real estate billionaire's premise was that given Mexico’s
opportunities outside the US. Although the Transpacific
unfair trade balance with the US, the ideal measure would
Partnership Agreement negotiations fell through once
be to slap a 35 percent tariff on vehicle exports coming from
Trump took office, companies see Asia and Latin America
Mexico. The result was a wave of uncertainty and hesitation
as regions that could boost their business in Mexico.
among companies with manufacturing operations in the
Approximately 86 percent of light-vehicle exports destined
country. Ford’s case was the most well-known in the
for Canada and the US show that NAFTA is the main FTA
automotive industry after the company canceled its US$1.6
for most players but there are many other agreements to
billion investment plan for San Luis Potosi. However, as
choose from.
INFOGRAPHIC
EXECUTIVES EXPECT STABILITY FROM THE MARKET After a period that dripped with uncertainty between 4Q16 and 1Q17, confidence is returning to Mexico. The gloomy economic forecasts that characterized the end of 2016 in the wake of US President Donald Trump’s election have given way to expectations among foreign and domestic CEOs of a stable 2017 Mexico Automotive Review 2017 asked 184 executives for
percent, executives expect low fluctuations in oil prices, which
their perspectives on three macroeconomic factors and their
could minimize further impact on gasoline prices. Regarding
potential impact on the Mexican economy: the dollar-peso
the Trump effect and the peso’s position against the dollar,
exchange rate, the price of oil and the effect of President
most executives think the impact will be moderate or null. This
Trump’s policies on Mexican industry. The answers were
is reflected in the current exchange rate. The peso touched a
mostly positive, especially after the liberalization of gasoline
record low in January 2017 against the dollar at around MX$22
prices in Mexico in January 2017. Although prices soared by 20
but has since rebounded to hover around the MX$18 mark.
GASOLINE PRICES AND DOLLAR-PESO EXCHANGE RATE (MX$) 18 WHAT ARE YOUR EXPECTATIONS REGARDING OIL PRICES FOR 2017?
25%
17
12.5%
Will rise
47.2%
Will drop
15.2%
Remain stable
No answer
16
——Magna ——Premium ——Diesel
15
Dolar-peso exchange rate WTI oil prices (US$)
14 13.92 13.20
13
13.94
12.92
12
11
11.10 10.63 10.54
2012
2013
Sources: Mexico Automotive Review, SGM, INPC, Bloomberg
December
November
October
September
July
August
May
June
April
March
Januay
2014
February
December
November
October
September
July
August
May
June
April
March
February
Januay
December
October
November
10 September
14
WHAT YOUR EXPECTATIONS REGARDING THE WhatARE are your expectations regarding the peso’s position againstPOSITION the dollar AGAINST for the endTHE of 2017?What your PESO’S DOLLAR are FOR THE expectations regarding the peso’s position against the dollar END OF 2017?
MEXICO'S RANKING REGARDING GASOLINE PRICES (Out of 61 countries) Price
for the end of 2017?
14 16
46.20% Will remain stable
19
Affordability
29.89% Will weaken 14.13% Will strengthen 9.78% No answer
43 46 46
Income spent
0
10
61 61 61
20
30
Q4 2016 Q1 2017 Q2 2017
40
50
60
70
20.72
MUCH DOexpect YOU Trump’s EXPECT TRUMP’S POLICIES TO Q: HOW How much do you policies to impact the IMPACT THE MEXICAN Mexican automotive industry? AUTOMOTIVE INDUSTRY?
42.93% Moderately 30.43% Low impact 12.5% Significantly 10.33% No answer 3.8% No impact
18.04 17.79
17.05 16.62
15.99
14.92 14.10
14.63
13.98
110 100 90 80 70 60 50 40
2015
2016
2017
May
June
April
March
February
Januay
December
November
October
September
July
August
June
May
April
March
February
Januay
December
November
October
August
September
July
June
May
April
March
February
Januay
30
15
VIEW FROM THE TOP
PRIORITIES FOR MEXICO’S TRADE RELATIONSHIPS ILDEFONSO GUAJARDO Minister of Economy
16
Q: How will Mexico take advantage of the renegotiation
to FDI registry, as well as access to the required national
of NAFTA to boost the country’s manufacturing
standardization procedures and applicable standards or
competitiveness in the auto industry?
technical regulations.
A: The automotive industry in North America is a key driver of economic growth, job creation and global
Q: What are the government’s priorities regarding the
competitiveness for the region. There is the possibility
establishment of commercial agreements with Asian and
to assess if we can enhance NAFTA’s competitiveness
Latin American countries?
by increasing the region’s value add. Nevertheless,
A: The Asia-Pacific region is a priority for Mexico. Over the last
such an evaluation should be based on the importance
four years, we have followed different routes to strengthen
of preserving the integration achieved over the past 23
the country’s commercial ties with these countries. In late
years among the sector’s value chains and which has
2012, Mexico joined TPP negotiations. However, since TPP’s
promoted cost-effective production for automakers in
entry into force is uncertain, Mexico is exploring additional
all three countries. Mexico and its NAFTA partners can
paths to approach the region. For instance, in March 2017
explore additional means to increase competitiveness
in Viña del Mar, Chile, the Pacific Alliance established the
by collaborating on safety standards, infrastructure
“associate state” category, with the goal of signing trade
improvements to border facilities and by streamlining
agreements with Asia-Pacific countries, mainly targeting
customs procedures.
other TPP hopefuls. Within the framework of APEC, leaders of the Pacific Alliance engaged in dialogues with Asian
Q: What strategies is the Ministry of Economy following to
economies in which they explored common cooperation
ensure that Mexico remains a competitive destination for
areas, namely SMEs and trade facilitation.
FDI despite international uncertainty? A: Mexico is one of the most open economies to
Q: What strategies is the government planning to implement
international trade and investment. The structural reforms
to help companies diversify operations outside the US?
carried out by President Enrique Peña Nieto’s administration
A: President Peña Nieto’s administration expects to diversify
have helped attract domestic and foreign investment in
Mexico’s trade agenda with potential markets and deepen
strategic sectors. Specifically, the Ministry of Economy has
our integration with existing partners. We are modernizing
implemented several actions to simplify doing business
our trade agreements with both the EU and the European
in Mexico. First is the easing of regulations to facilitate
Free Trade Association countries. In Latin America, we are
investment in sectors where FDI was previously restricted.
deepening the existing agreements with Brazil and Argentina.
Second is increased accessibility and transparency of the Public Registry of Commerce and Property. Third is the
Q: How is the Ministry working to boost the presence of
creation, with the support of Congress, of a new corporate
Mexican companies abroad?
figure called Simplified Joint Stock Company, which allows
A: ProMéxico serves as a useful platform to help
for the creation of an online business at no cost and at any
internationalize Mexican companies. It provides them with
time when annual income is below MX$5 million. Finally,
assistance to identify the most suitable export or foreign
the use of electronic platforms to ease processes related
investment opportunities through market studies and accompanies them through the process, from packaging, labeling and brand registration, to finding legal advice
Ildefonso Guajardo was appointed Minister of Economy by
across the border. ProMéxico also develops promotional
President Enrique Peña Nieto on Dec. 1, 2012. Originally from
activities to help position Mexican products abroad, such
Monterrey, Guajardo has also served as President of the Economy
as missions, fairs or seminars, which help them enhance
Commission and was a member of the Ministry of Finance
their growth.
VIEW FROM THE TOP
THE GOALS OF THE MEXICAN AUTOMOTIVE INDUSTRY EDUARDO SOLÍS Executive President of AMIA
17
Q: What are your growth projections for Mexican
Q: What opportunities do you see regarding financing,
manufacturing operations based on 2016’s results?
considering its importance to growing domestic sales?
A: The goal for 2017 is to manufacture 3.5 million vehicles.
A: Financing has played a crucial role in the domestic
During the first three months of the year, production rose
market’s development. Almost 70 percent of all vehicles
17.1 percent, mainly fueled by the incorporation of new
sold in Mexico are bought through a loan. The international
manufacturing facilities from Kia and Audi. In addition,
benchmark for financing is 85 percent, which means there is
several plants increased production compared to last
still room for growth. Longer payment terms are becoming
year when production was hampered by the reduction
more attractive for clients and financing institutions, and
in vehicles produced as some OEMs switched vehicle
both banks and multiple-purpose financial institutions
platforms. Production is closely linked to Mexican export
(Sofomes) are promoting these terms as a sign of certainty
destinations. Although there is currently a preference
in the development of the domestic market and in Mexico’s
toward larger vehicles and SUVs in the US, I would not
economic situation.
expect Mexican plants to shift their production toward these models. Mexico is mainly focused on manufacturing
Q: What impact do you expect Chinese newcomers like BAIC
compact vehicles and switching platforms to incorporate
and JAC will have on competition in the domestic market?
larger models is a complicated process.
A: It is still uncertain what kind of impact these companies will have. What remains true is that all commercial directors
Q: What successes has the National Group of Academic
are implementing strategies to maintain and grow their
Institutions and Research Centers achieved?
current market share. We are already in contact with both
A: The group, created in 2015, has already yielded successful
BAIC and JAC, which are not yet members of AMIA.
results from collaborative research projects. Research centers with a focus on automotive applications are now
Q: What are your projections for electric vehicle sales,
participating in the development of a Mexican demo car.
especially after the increase in gas prices?
This vehicle will need to comply with three characteristics:
A: We expect to see more and more of these vehicles on
it has to be electric, connected and autonomous. We will
the streets, especially after the increase in gasoline prices,
organize an innovation workshop with 850 students to
but fiscal or technological breakthroughs are still needed
generate proposals that incorporate these features.
before Mexico sees a drastic increase in demand. Right now, there are almost no incentives to purchase and use electric
The group has been an excellent catalyst for boosting
vehicles, unlike in other places like California, where clients
collaboration between public research centers managed
receive a US$7,500 incentive from the federal government
by CONACYT and CINVESTAV, as well as private centers
plus US$2,500 more from the state government. These
from OEMs and suppliers. Collaboration on engineering and
incentives are necessary because costs related to these
innovation projects is essential for the Mexican industry to
vehicles are still too high. Batteries remain too expensive
develop and there is much excitement and high expectations
but as soon as the technology becomes more affordable,
for the success of this venture. UNAM, IPN, ITESM, Anahuac,
governments will no longer have to resort to financial
the People’s Autonomous University of Puebla (UPAEP)
compensation for clients.
and the Autonomous University of Nuevo Leon (UANL) are among the academic institutions participating in the group. Universities and research centers are supported by the Ministry
The Mexican Association for the Automotive Industry
of Economy, the Treasury, the Ministry of Public Education,
(AMIA) is a civil association formed in 1951 with the goal
the National Council for Standardization and Certification of
of representing the interests of vehicle manufacturers
Labor Competences (CONOCER) and ProMéxico.
established in Mexico
VIEW FROM THE TOP
AUTOMOTIVE A MAJOR DRIVER FOR JOB CREATION JUAN CARRERAS Governor of San Luis Potosi
18
Q: How has the automotive industry in San Luis Potosi
real-life training focused on preparing students to join
helped boost jobs and benefits for the state?
the labor market. Higher education in the state is well
A: A hundred years ago, nobody would have thought
served, with excellent public and polytechnic universities,
that the automotive industry would be one of the main
as well as a state-of-the-art technology university that
engines of the world economy at the beginning of the
starts classes in August 2017. Our goal is to offer an
century. Not only does this apply to OEMs but to
education that covers the entire manufacturing industry,
the whole supply chain and domestic sales as well. The
including the automotive sector. This new university will
automotive industry is a very important sector for San
also operate a dual model so young people can combine
Luis Potosi. It is highly valued because it constantly
study and real-life work experience.
21
st
develops research and technology and continues to be a great employment generator. The automotive industry
The Consortium of Molds, Dies and Tooling (MTH) will
generated 16,463 new jobs in 24 months by July 2017.
be inaugurated in San Luis Potosi to provide training
Almost the same number of jobs were created in the six
and mold manufacturing and to coordinate with other
years spanning 2003 to 2009. Growing employment is
facilities to make molds on request for companies. It will
reflected in the population’s salary contribution to the
be the only center of its type in the country and will grow
Mexican Institute of Social Security (IMSS), which has
according to the needs of companies in the industry. This
increased significantly since automotive investments
was made possible thanks to an initial investment of over
arrived. This also makes it one of the industries for which
MX$100 million (US$5,676,000).
we see the greatest future in our local economy. Q: How are automotive companies and government Q: What factors have attracted companies to the state
working together to improve the state’s competitiveness?
over other automotive clusters?
A: Many companies have internal development programs
A: San Luis Potosi is part of Mexico’s northwestern region
and we try to support these locally through our research
but it is next to many Bajio states, making it one of the most
systems. The government has agreements with specific
dynamic areas in the country. It is an important platform
companies to improve their operations and to train
for those that export to North America, with strong
people effectively.
transportation links and connections with states that also participate in the automotive industry, such as Guanajuato,
I had the opportunity to visit several automotive
Queretaro and Aguascalientes. Moreover, there has not
companies’ operations abroad, where I met Mexican
been a strike here in 14 years. This illustrates the good
workers fulfilling periods of training at flagship plants.
communication between the government and industry.
Some of these training sessions lasted three to six months or even more depending on the skills needed here in
Q: How is the state helping develop human capital and
Mexico.
industry-targeted education? A: We are trying to link middle schools with dual education
Many of those recruits were between 24 and 32 years
models that involve learning at school complemented by
old and many were from San Luis Potosi. They told us the automotive industry had offered them chances their parents would not have had a generation ago. These
Juan Manuel Carreras was elected Governor of San Luis Potosi
experiences give young people expertise and professional
on Sept. 26, 2015 for a six-year term. From 2000 to 2003 he
characteristics that provide more opportunities for them
served as Federal Representative at the LVIII Legislature of the
to grow in their careers. This also increases their long-
Mexican Congress representing the State of San Luis Potosi
term quality of life.
VIEW FROM THE TOP
KEEPING PACE WITH A THRIVING INDUSTRY GUSTAVO PUENTE Minister of Economic Development of San Luis Potosi (SEDECO)
Q: How much does the automotive sector contribute to
A: We are so close that it is hard for each state to specialize
San Luis Potosi’s GDP and growth potential?
in just one area of the industry, and we do not need to if we
A: The manufacturing industry in San Luis Potosi, of which
work together. Toyota, Honda and Mazda are next door in
automotive is a major part, represents 25 percent of the
Guanajuato, Aguascalientes is home to a huge Nissan plant,
state’s GDP. Automotive specifically makes up almost 7
Puebla is a growing cluster and home to Volkswagen, and
percent of the total, more than double what it was 10 years
even though Queretaro does not have any OEMs, there are
ago. In the rest of the country, manufacturing accounts on
vast supply-chain operations established there so being
average for 18 percent of GDP. This, teamed with the rapid
located in the Bajio region is a prudent decision for any
expansion in automotive operations, shows that San Luis
automotive company. Within less than 300km of San Luis
Potosi is industry-focused.
Potosi, seven OEMs have facilities. As a result, the supply chain has developed so that within 250km, companies
Q: Which projects have boosted quality of life for San Luis
can find 836 automotive suppliers covering Tier 1, 2 and 3
Potosi’s residents?
operations. We are not far from FCA in Toluca nor from the
A: We estimate 90,000 people are employed by the
capital city where most corporate headquarters are located.
automotive industry and projections for the next three to
If a company plans to invest in Mexico, the Bajio is a better
four years estimate 30,000 new jobs will be created during
bet than Tijuana or Monterrey, for example, which is the
our term. The administration plans to close its six-year term
reason behind the central region’s impressive growth.
with 120,000 people specifically employed in the automotive industry by 2021. We have broken records switching people
Q: How is the state building infrastructure and facilities to
from the informal to the formal labor market. In July 2017,
keep up with rapid industry growth?
we registered 417,546 employees with social security
A: As a state, San Luis Potosi grew 3.1 percent in 2016 while
across all industries, 41,463 of whom were newly registered
Mexico’s growth reached 2.3 percent. Based on our R&D
workers in the current administration. In the first year of this
expansions and the rate of investment we have already seen,
administration, inaugurated in September 2015, the state
we estimate 3.3 percent growth in the state by the end of 2017
received investments totaling US$1.7 billion, which is equal
while the country is projecting 1.5 percent. Traffic is increasing
to what Ford was expected to invest here. In our second year
in the locality and companies sometimes misdiagnose a lack
in office we reached US$2 billion.
of employee mobility as a lack of available workforce. We need to create solutions to get the skilled population to the many
Q: How will the state take advantage of the supply chain
workplaces that are opening. In response, the government is
that was put in place before Ford canceled its plant?
implementing a mobility plan that will improve connections
A: The investment plan and cancellation happened so
with industrial zones and Mexico City to the southeast. This
quickly that few companies had time to establish new
will involve a MX$3 billion (US$170 million)investment. We
operations in preparation. The majority had not even
have already started creating some bridges with the federal
purchased land because choosing a location is often the
government’s help. Government and state concessions will
most complicated step for company expansions, so the
hopefully begin 70-80 percent of the project and complete
effect of Ford’s cancellation was limited. Eight companies
it by the end of the administrative term, funds permitting.
canceled their expected projects in San Luis Potosi but at least six more went on to establish a relationship with BMW. SEDECO promotes and creates the necessary conditions for
Q: To what extent do states compete for automotive
San Luis Potosi’s development, which is home to General
investments or collaborate to boost the country’s
Motors, BMW and over 200 suppliers. The Minister promotes
competitiveness?
the state’s advantages to encourage investment
19
VIEW FROM THE TOP
ATTRACTING INVESTMENT TO SUPPORT GROWTH MIGUEL MÁRQUEZ MÁRQUEZ Governor of Guanajuato
20
Q: How have new investments in Guanajuato impacted its
private schools promote lifelong learning, and the State
automotive industry?
Commission for the Planning and Programming of Upper
A: For 15 years, we were traditionally an agricultural,
Secondary Education (CEPPEMS) have established a
livestock and textile trade region. The first manufacturing
workplan for 2035. The decisions of these entities will
company that came to the state was GM, 20 years ago,
guide education in Guanajuato for the coming years.
which was responsible for boosting our growth. Before
The 30 universities inaugurated in the past nine years in
GM, we were exporting US$200 million per year but
Guanajuato all have technological profiles. They are not
now we export more than US$20 billion per year from
traditional colleges because they train talent to meet
our automotive and other manufacturing activities. The
market demand, primarily in engineering and metal
industrial sector remains the driver for these exports and
mechanics.
the automotive industry’s results put it in first place among all industries. In second place is the agricultural industry
Adjusting to market demand involves growth in the
followed by metal mechanic. Automotive manufacturing is
Guanajuato State Training Institute (IECA), an intermediary
a big part of Guanajuato’s development and in five years it
between schools and the private sector where companies
has grown to represent 17 percent of the state’s GDP.
join forces to train young people. We have negotiated many agreements with Germany for business training through
One of every five vehicles that is produced in Mexico is made
the dual-education program. There is also an association
in Guanajuato, putting us among the top five manufacturers
of retired German teachers that helps us. Many of them
in the country. By the year 2020, most OEMs established in
developed careers in the automotive sector and visit the
Mexico will have operations here. Toyota
state to help train our youth. An agreement
will lead us to consolidate as the most
with Japan’s International Cooperation
important cluster in Latin America for vehicle production. The top brands that are working here are Honda, Mazda, GM, Hino Motors and Volkswagen, as well as
90,000 Jobs generated in Guanajuato by the automotive industry
Agency (JICA) supplements this with a student and teacher exchange from those studying at the National College of Technical Professional Education
top suppliers including American Axle
(CONALEP), to imitate the advantages of
and GKN, among many others. Ford’s
the Japanese education system and create
transmission plant will start operations in 2017. Together
equivalent certifications in technical colleges.
these companies have generated 90,000 jobs. Guanajuato's unemployment rate, at under 4 percent, is lower than the
Q: How is the state promoted to attract investment and to
average in Mexico.
build stronger relationships with countries besides the US? A: The Foreign Trade Promotion Coordinator (COFOCE) has
Q: What is the government’s strategy to boost research
been working in Guanajuato for 25 years. This coordination
and technological development?
is older than ProMéxico and has helped us broaden our
A: The State Commission for Higher Education Planning
scope of trade. COFOCE is a permanent effort that works
(COEPES), an institution through which public and
on all continents because diversification is key to our growth. Twenty-eight countries are investing in Guanajuato, including Japan, the US, Germany and France. The US is
Miguel Márquez Márquez is a Mexican politician affiliated with
our main market and it will continue as such. The market
the PAN party. He currently serves as Governor of Guanajuato, a
is constantly moving and the reality of trade and industry
position he has held since 2012. Prior to his position as Governor,
overshadows intimidating speeches, such that 50 percent
Márquez was mayor of the Purisima del Rincon municipality
of what we export goes to the US.
We have strengthened our relationship with Canada and
goals, and do not simply become the duty of the governor in
many companies are already purchasing directly from us.
office. These policies should focus on diversification. Newly
Africa is beginning to buy the first exports headed that
arriving companies make the development of local suppliers
way and Asia is a great opportunity for the agricultural and
more attractive because importing services tends to be more
livestock sector. We are interested in continuing to negotiate
expensive. Companies prefer to have the product close by
with countries such as Japan, Korea and China. We have
since imports represent a setback due to delayed transfers
also exported to Guatemala and the rest of Latin America,
and tariffs. We are pleased that local companies are integrated
as the south of the continent has turned into an area of
into the supply chain and we are working on improving any
opportunity for Mexico. Our goal for direct investment
area of opportunity for Mexican companies. This is one of
from foreign industries was US$5 billion but we received
the priority mandates that the President of the Automotive
foreign investment of over US$10 billion. By the end of our
Cluster of Guanajuato (CLAUGTO), Fidel Otake, proposed.
administration in September 2018 we expect between US$11 billion and US$12 billion, because we are diversifying in the
Q: Will you be the new presidential candidate for PAN?
aerospace, energy and automotive sectors.
A: I am mentioned as a possible candidate for the party but, at the moment, I am concentrated on Guanajuato where
Q: What is the development goal of the production chain
there are many investments. We are closing deals with 22
in the automotive sector?
industrial parks, when the initial goal was seven. We have
A: Our development strategy is based on a plan for the year
a lot more work than we expected to have, though we are
2035 and its targets need to be updated to work toward
happy so many companies want to expand in our state,
a new deadline in 2040. We need more adjustments, so
even if we are rushed to close deals in the year and a half
Guanajuato’s policies reflect its short and medium-term
we have left.
VIEW FROM THE TOP
GUANAJUATO’S AMBITIOUS GOALS FOR 2020 FIDEL OTAKE President of CLAUGTO
Q: How have trade uncertainties impacted Guanajuato’s
A: We are developing several specialized projects to
automotive operations?
improve competitiveness. In particular, we created a
A: The automotive sector in the state continues to grow,
Local Supplier Development Committee and a system for
as illustrated by employment indicators. Over 75,600 jobs
evaluating and developing direct and indirect suppliers.
were registered in the sector in 2015. This number rose to
Companies should invest in Guanajuato because of its
88,000 in the first quarter of 2017 and it is estimated to
solid economy, infrastructure, advantage in logistics
reach more than 100,000 jobs within the next three years.
and its specialization in automotive manufacturing operations, in addition to the strong base of technical
Q: How has Toyota’s renewed commitment to the state
schools and universities. The forecast for local growth
helped the cluster and Guanajuato’s development?
by 2020 is encouraging. Overall, we expect the state to
A: By ratifying its commitment to invest in Guanajuato, Toyota
reach the following yearly production goals: 1.2 million
has sent a clear signal of trust and a commitment to a positive
vehicles, 1.81 million engines, 2.32 million transmissions
long-term relationship with the state. At the same time, Toyota
and 12 million tires.
is boosting confidence from investors, the established supply base, government institutions, citizens and consumers. The
Guanajuato
Automotive
Cluster
(CLAUGTO) was
Q: What growth do you expect from auto parts
officially presented in 2012 as a civil association made up of
production and how will the state participate in advanced
six committees focused on preserving and promoting the
manufacturing and R&D?
development of the automotive industry in the state
21
INFOGRAPHIC
BOOSTING COMPETITIVENESS FOR NATIONAL GROWTH The Ministry of Economy has outlined its priorities to boost the image of the national automotive industry but executives think there are other factors that are equally, if not more important, to ensure international competitiveness and decrease Mexico’s dependence on a single market
22
Although one of the main advantages foreign investors
and executives are realizing that. However, to increase its
highlight about Mexico is its proximity to the US, many of the
competitive value, the country must also address some
184 executives surveyed by Mexico Automotive Review 2017
internal issues. Security, talent availability and a strong local
say that Mexico’s dependence on the US is one of the country’s
value chain are among the priorities for Mexico’s executives,
main obstacles. Mexico’s FTAs with 45 countries, excluding
along with a plea for legal certainty from the government
NAFTA, open the door to many more business opportunities
when doing business or establishing new operations.
THE AUTOMOTIVE INDUSTRY’S DEVELOPMENT IS BASED ON FOUR PILLARS ACCORDING TO THE MINISTRY OF ECONOMY:
WHAT ARE THE MAIN INTERNAL OBSTACLES FOR NATIONAL INDUSTRY? Security
50%
Other
concerns 40%
A strong FTA network with over 45 countries
Talent development 30% Value Chain development
The promotion of engineering and R&D activities
29.3
20% R&D development
21.2
A human capital-oriented strategy
15.7
17.9
10%
15.7 2.7
12.5 11.9
The Energy Reform
Other 29.3
Each year, Mexico produces over 100,000 engineers
International image
Uncertainty 43.4
Exchange rate volatility WHAT ARE THE MAIN Dependence on the US
EXTERNAL OBSTACLES FOR NATIONAL INDUSTRY?
MEXICO-US TRADE BALANCE (US$) 13 12 11 10 9 8 7 6
January
February
Sources: Mexico Automotive Review, Banco de México, AMIA, INA
March
April
May
June
LIGHT-VEHICLE SALES IN MEXICO'S MAIN EXPORT MARKETS (millions of units) Canada
▲▲1.90
Germany
US ▲▲17.48
Brazil
▲▲2015 ▲▲2016 ▲▲2017*
▲▲1.95 ▲▲2.02
▲▲3.46 ▲▲3.63 ▲▲3.77
*Annualized data
▲▲17.54 ▲▲16.75
23
▲▲22.48 ▲▲1.98 ▲▲1.99
Europe Asia
Argentina
▲▲0.59
▲▲0.72 ▲▲0.82 77.1% US 8.9% Canada 2.9% Germany 1.8% Colombia 1.7% Brazil 1.4% Argentina 0.7% Chile 0.4% China 0.4% Puerto Rico 0.3% Peru 4.4% Other
WHERE DOES MEXICO HAVE THE BEST POTENTIAL TO DIVERSIFY ITS EXPORTS?
LIGHT-VEHICLE EXPORTS BY COUNTRY
Latin America
39.1
Other 20.6
28.8
countries
11.4
30
21.3
25 Technology
20 Market diversification
30%
New product / service development
40%
No answer
10 5
Other 50%
15
WHAT MAIN FACTORS WOULD INCREASE COMPANIES' COMPETITIVENESS?
0
China
US
Japan
India
3.54 3.71
20%
3.42 3.67
17.5 15.8
2015 2016
5.04 4.97
9.6 10%
LARGEST VEHICLE MARKETS (millions of units)
17.84 17.86
4.4
Human capital
24.66 28.03
31.03
Germany
——2012 ——2013 ——2014 ——2015 ——2016 ——2017 July
August
September
October
November
December
VIEW FROM THE TOP
GROWTH OPPORTUNITIES FOR NUEVO LEON AND THE COUNTRY MANUEL MONTOYA Director of CLAUT
24
Q: What impact will Kia’s arrival have on Nuevo Leon and
not only for Nuevo Leon but for the whole country. We still
how will it help the cluster attract new members?
import many components from abroad, so this is a great
A: Before Kia, we did not have light-vehicle production in
opportunity for automotive players to explore.
Nuevo Leon. Kia’s production represents new exports and a new opportunity for growth for Nuevo Leon. There are
Q: What challenges has the industry faced considering the
new companies establishing in the state and there is already
incentives offered to Kia and other players by the past
one Korean company in the cluster. We are waiting for Kia’s
administration?
production to ramp up. That will attract more companies
A: It is not a big issue because Nuevo Leon has changed
and create more business. Some players were already in the
its policies and it has given hardly any incentives to new
state and now they are producing for Kia.
companies. The case of Kia was very special. An OEM is an important player than can attract many more companies
Q: What are the competitive advantages Nuevo Leon can
to the state. However, investors do not establish in Nuevo
offer to new Tier 1 and Tier 2 suppliers coming to the state?
Leon because of incentives, they come to the state because
A: Nuevo Leon has the advantage of a well-established
they find good suppliers and a skilled talent pool compared
industry that has been in place for more than 30 years. After
to other regions of the country. The skilled people we have
NAFTA was signed, the first companies started to arrive and
here are highly productive and a company looking for a
they were the ones that helped the region develop its strong
quick start has to have good and prepared talent.
local supplier network. These companies have also been responsible for training the local human capital, creating
Q: How can the government help local companies grow
a skilled talent pool for all future investors. These factors
and improve their operations?
have created confidence among new entrants, who know
A: I think the main priority here is to reduce the number
they do have a strong foundation to start their operations.
of activities related to complying with the government’s regulations. Companies that export may recover the VAT,
Q: How are local companies integrating into the automotive
but the problem is that the paperwork companies have
supply chain and what are the main areas of opportunity?
to do is too complicated, especially for SMEs. For larger
A: I think the main opportunity is in the Tier 2 level. Most
companies, it is not that much of a problem because they
Tier 1 companies have already invested in Mexico but there
can survive without that rebate. But for smaller players,
is still a lack of participants in the lowermost tiers of the
a slow process can affect their cash flow. Regulations
production chain. We have a good supplier base of Tier 2
regarding imports and exports are also in constant flux,
companies in Nuevo Leon — all local players — but they are
which is another problem for smaller players.
mostly focused on commodities such as plastic injection, stamping and foundries. Nuevo Leon has good foundries,
Q: What is your perception of the stance of US companies
steel foundries mainly, but we lack other activities like
given the nationalistic rhetoric of President Trump?
die casting and aluminum injection. There are hardly any
A: The presence of US companies is very important in
forging companies in the country, either for cold or hot
Nuevo Leon. They are the main foreign investors in the
forging. Strengthening the supplier base is an opportunity
state. Companies are still investing in Nuevo Leon and the ones that made previous investments still remain. All we have are political speeches from President Trump and his
The Automotive Cluster of Nuevo Leon (CLAUT) is a civil
administration. Companies from both sides of the border
association made up of leading suppliers, academic institutions
are interested in maintaining a good relationship between
and government branches related to the automotive sector in
Mexico and the US because any changes in regulation
Nuevo Leon
would lead to negative effects for both parties.
INSIGHT
COLLABORATION SOMETIMES MORE PRUDENT THAN COMPETITION JAIME GONZÁLEZ Director of the Automotive Cluster of the Center Region Puebla – Tlaxcala (CLAUZ)
Recognizing that any investment arriving in one state impacts
2017 to fill the supply gaps in the country and to influence
the other, a group of businessmen from the automotive
companies that have yet to innovate their operations. “A
sector and the governments of Puebla and Tlaxcala decided
large area of opportunity in Mexico relates to the many
that it would be more prudent to join forces rather than try to
transnational Tier 1s and OEMs that still maintain design
compete against each other. This practical strategy resulted
operations in Europe, Asia or the US. This generates high
in the birth of a regional automotive cluster in 2017.
levels of auto part imports,” says González.
“It was a great achievement to have two state governments
The challenge Mexico faces is how to venture into collaborative
from different political parties at the same table. Having
design. “Once we have that, production can stay in Mexico. We
different points of view but among people who are willing
want to replicate a project where the Nuevo Leon automotive
to collaborate is the essence of the cluster,” says Jaime
cluster duplicated tools used abroad for use in Mexico. It
González, Director of the Automotive Cluster of the Center
operates under a subsidy from the Ministry of Economy in
Region Puebla–Tlaxcala (CLAUZ). In 2016, the value of Puebla
Nuevo Leon. We think we could achieve something similar
and Tlaxcala’s auto parts sector reached US$4.8 billion. This
in CLAUZ, having discovered that Puebla and Tlaxcala need
figure is equivalent to 5 percent of the national production
to work together instead of against each other because the
of auto parts, totaling approximately US$83 billion, of
competition should be outside the region.”
which 80 percent is exported. The cluster’s goal is to unite automotive companies, and initiatives are driven by three
Another project to boost innovation will map out all
parties: governments, the academic sector or the automotive
infrastructure and equipment in a virtual laboratory database
industry itself.
that will include descriptions of what is available to the companies in the region with a preferential price to members.
After these businessmen made the decision to form a
Allowing the equipment to be commercialized at a lower
working partnership, they hired Manuel Montoya, Director of
cost to companies in the cluster should reduce the number
the Automotive Cluster of Nuevo Leon (CLAUT), to assess
of companies that send R&D abroad, which companies do
and advise them on how to set up the cluster. The cluster’s
because they do not know there are universities, research
team worked on the model until it was ready to launch
centers or companies equipped with the machines they need.
in 2016. This is a cluster that operates with industry and
One of these locations is UPAEP, which has a strong research
regional governmental funding, but with regional initiatives
center specialized in plastics. The Iberoamerican University
from the governments of Puebla and Tlaxcala liaising with
of Puebla has an Institute of Design and Technological
their respective companies.
Innovation (IDIT) and ITESM is home to CeDIAM, a research center focused on automotive research.
To function more effectively three committees were created. One committee oversees human capital, just as in
CLAUZ’ short-term goal focuses on integrating Tier 1s into
other clusters. “This team intends to be a bridge between
the cluster because the projects they can complete will
students of every level who can join the operations, but
be larger. In a second stage, it plans to integrate Tier 2
we must still invest more in the workforce’s skills,” says
companies into Tier 1 projects. A third stage will integrate
González. Another committee was created to promote
new members to fill gaps in the supply chain. “The cluster’s
innovation. The cluster hopes that implementing better
role is to share industry analyses with the government as they
processes will lead to greater profitability, novel products
seek the attraction of specific investments,” says González.
and differentiation in the market as the industry becomes
“Attracting companies should be focused on completing the
more competitive. The third committee is focused on
supply chain to avoid having 20 companies dedicated to the
supplier development and has been working since January
same area” and competing for the same projects.
25
VIEW FROM THE TOP
CLEAR STRATEGIES FOR SUSTAINABLE GROWTH HÉCTOR SOTO Managing Director of the Automotive Cluster of San Luis Potosi
26
Q: How is San Luis Potosi innovating as one of the newest
following year, the Ministry of Economic Development
automotive clusters in the country?
for the state turned its attention to attracting BMW’s
A: Unlike other clusters, BMW and GM are active participants
investment to San Luis Potosi, although it took until Sept.
in the association as heads of our different committees, which
14, 2015 for the Automotive Cluster to be fully established.
has helped us attract more members. We organize supplier
It started with five members, three academic institutions,
days with our members, where Tier 1 companies can mingle
the Ministry of Economic Development and the Ministry
with smaller players that can satisfy their needs locally. The
of Labor and Social Welfare, collaborating with the two
idea behind these events is that potential suppliers strike
original committees in the state. We eventually created
deals with bigger companies right there, having a clear
the Development of Technical Capabilities Subcommittee
idea of which type of components they can supply and the
within the Human Capital Committee.
volumes that better adapt to their capabilities. The supplier days have been particularly effective to plan projects that
The cluster now has 42 members, mostly private companies
will come into effect in 2018, since they allow Tier 1 suppliers
and thanks to tangible results, our members asked for
to analyze different companies and their proposals.
two more committees to be created. The first will be an education committee focused on identifying the industry’s
To boost online business with technology, we created a
needs and creating programs that guarantee students
communications platform similar to a social network. The
graduate into employment. The second will be a supply-
platform is open to direct and indirect suppliers, as well
chain development group to boost logistics operations in
as service companies. No state is self-sufficient so we also
the state, as well as supply-chain safety standards following
accept companies from nearby states to the cluster, to
ISO 28000 and ISO 31000 standards.
complement San Luis Potosi’s existing supply chain. Digital communication helps collaboration at a distance. We have
Q: What are your expectations for how the cluster will
standardized profiles of each of our corporate members,
boost San Luis Potosi’s development in 2017?
which helps Tier 1s or OEMs when looking for a specific
A: In December 2016, we started negotiations with
component supplier. Since the platform is built with a social
the Japanese government along with the Mexican
network interface, executives can discuss opportunities
government for a five-year project. The initiative was
without having to wait for scheduled business encounters.
finalized in March 2017 and the project started in July
All data is protected and the platform is only open to
2017. Through this collaboration, 20 Japanese experts
cluster members, which proved crucial for attracting more
will come to Queretaro, Guanajuato, Aguascalientes and
members.
San Luis Potosi to help local companies participate in the automotive production chain, becoming suppliers for
Q: What additions to the new cluster have most contributed
Japanese Tier 1s and OEMs.
to its evolution? A: The cluster’s first contribution to the industry was the
Supply-chain development should be a priority for
creation of the Human Capital Committee and the Supply
national industry and we plan to offer new opportunities
Development Committee of San Luis Potosi in 2013. The
to national SMEs. There are still challenges for the industry in terms of human capital, especially considering that by 2020, companies will need to fill approximately 300,000
The Automotive Cluster of San Luis Potosi is a civil association
positions in the Bajio region, 50 percent of which will be in
of private companies, academic institutions and government
production operations. The cluster is also collaborating with
entities, focused on San Luis Potosi’s development in the
the Ministry of Economy to identify the industry’s needs, to
automotive sector
adapt education plans accordingly.
VIEW FROM THE TOP
AMBITIONS FOR MEXICAN AUTO PARTS ÓSCAR ALBIN Executive President of INA
Q: What is Mexico’s current position in auto parts
certain standard. This level of quality is not defined as a
production and what are the country’s goals for 2017?
rule to participate in the Mexican market.
A: Auto parts production remained stable in 2016, increasing approximately 1.5 percent compared to 2015.
Addressing this issue is one of the country’s priorities but
This was mainly due to stronger light vehicle production
it is difficult to fix. Canada solved a similar problem when
in the US, which fueled our exports there and to Canada.
signing NAFTA by incorporating quality norms from the US.
The final results of 2016 showed production of close to
Mexico decided to write its own norms but the process has
US$83 billion of auto parts and our forecast for 2017 is
proven to be a real ordeal because we lack the technical skills
to grow between 2 and 3 percent. Mexico is the sixth-
or testing facilities necessary to develop these regulations.
biggest auto parts manufacturer globally, only behind
NAFTA renegotiations present an opportunity to write a
China, the US, Japan, Germany and South Korea. Provided
specific chapter focused on quality standards for the whole
vehicle production remains on schedule and the US
region. This would save us years of work and it would be an
market keeps growing, we will be close to US$100 billion
excellent boost for product quality.
in auto parts production by 2020. This would catapult us to fourth place in the international ranking, neck and
Q: What led to China becoming such an important presence
neck with Germany.
in the international aftermarket industry? A: All countries buy vehicles but only 12 are responsible
Q: How many Mexican companies participate in auto parts
for the world’s automotive production: China, the US,
manufacturing operations?
Japan, Germany, South Korea, India, Mexico, Spain, Canada,
A: Approximately 25 percent of total auto parts production
Brazil, France and Thailand. These are the most important
comes from Mexican companies, mainly Tier 2 and Tier
markets for original equipment components. Auto part
3 suppliers. There is a limited number of Mexican Tier 1
manufacturing has developed around those countries and
providers acting as true multinationals with significant
few have ventured to export to other regions.
production or sales operations abroad, but this happens in other countries as well. Design and engineering for vehicles
Normally, the only components that travel overseas are
and auto parts is concentrated in the US, Germany, Japan,
those destined to the aftermarket and to be successful
South Korea and France, so most leading suppliers come
in this kind of venture, companies must invest heavily
from these nations. Mexico, among several other countries,
in marketing and localization strategies. In 2007, China
is gradually seeing more leading national suppliers and
decided to become the aftermarket supplier for the entire
several local companies have set international standards
world, forcing other countries like Mexico’s manufacturers
in the automotive industry.
to compete with Chinese imports. Almost 40 percent of the components used in the Mexican aftermarket are imported,
Q: What is the biggest problem for the Mexican aftermarket
mostly from China. The market has become extremely
and how can the industry address it?
price-competitive and the only way for Mexican companies
A: We have a severe problem related to indiscriminate
to compete is to abide by strict quality policies that override
importation of low-value soft components, particularly
the low prices China can offer.
from Asia. A lack of proper Mexican norms has allowed entry to all sorts of components, regardless of their price or quality. We are not against auto parts imports and Mexico is
The National Auto Parts Industry (INA) is an association
a very open country with practically no added trade tariffs.
formed by auto part manufacturers that wanted representation
Mexican companies are also prepared to compete against
before Mexico’s government. Its goals are to promote the
foreign components. But this is only true for parts of a
growth and sustainable development of all its members
27
VIEW FROM THE TOP
HOW CAN MEXICO RENEW ITS HEAVY-VEHICLE PARK? MIGUEL ELIZALDE Executive President of ANPACT
30
Q: How open is the government to updating the scrappage
We have also asked the government to increase the total
scheme?
number of applications available in the program. Austerity
A: The government has been open to revisiting the
policies have led the Treasury to limit the number of units
scrappage scheme’s guidelines and there have been several
that can be destroyed but to reduce the average age of
adjustments to the program. The remuneration a person or
the fleet we should be scrapping up to 20,000 thousand
a company can receive for their vehicle was increased, but
units yearly for the next 10 years.
it cannot surpass 15 percent of the cost of the new vehicle. The downside is that due to the volatility in the dollar-peso
Q: What are the main issues that need to be addressed to
exchange rate, the increase in dollars has not been that
improve the scheme’s performance?
much. With the January dollar-peso exchange rate, the
A: The program needs to become more attractive for
limit value of MX$336,000 is close to US$18,970, which
owner-operators. Otherwise, applications will continue
was indexed to the National Producer Price Index (NPPI).
to be wasted. The 3,000-unit limit was established by
We lobbied for the government to index the incentive
the Treasury to promote vehicle renewal among owner-
to the dollar-peso exchange rate but were unsuccessful.
operators and small businesses but the US$18,970
Nevertheless, the NPPI is still above the inflation rate. The
remuneration might not be enough for these users and
scrappage scheme is evolving despite obstacles that hinder
the government needs to take into consideration that this
its appeal, such as owner-operators.
demographic might not be part of the banking population.
In 2015, 7,250 vehicles were destroyed through the
To address this issue, we proposed a chain program that
scrappage scheme. But budget restrictions led the
allows two companies to participate in the scrappage
government to establish a limit of 6,000 units per
scheme per application. The original initiative permitted
year. Of that total, 3,000 vehicles can be scrapped by
each company to present an old vehicle and receive
transportation companies, while the remaining incentives
remuneration for the purchase of a new unit. The chain
are destined to owner-operators. In 2016, applications
program involved two participants, a bigger player looking
reserved for companies were allocated by September and
to buy a new vehicle to renovate a used but still functional
the program did not reset until January 2017. This means
vehicle, and an owner-operator wanting to scrap one of its
that by 2017, four months of applications had accumulated.
old vehicles in exchange for the used unit. Unfortunately,
In May, the authorities removed the 3,000-vehicle limit on
this is more complicated and has not yet come into effect.
companies owning more than five vehicles, so all 6,000 applications could be used by larger fleets. If the 6,000
Q: How are other heavy-vehicle associations responding
limit is reached prior to January 2018, owner-operators
to the changes in the scrappage scheme?
could still use the scrappage program up to 3,000 more
A: The limited remuneration value in the scrappage
units. However, it is not enough to scrap 6,000 units per
scheme has also been a problem depending on the type
year, especially considering that at that pace it would
of vehicle to be renovated. For trucks, US$18,970 is close
take us 30 years to replace the 180,000 vehicles that are
to 15 percent of the value of a new unit. Buses, however,
21 years or older and should not be on the roads now.
require a bigger initial investment and might cost twice or even three times as much as a truck, so US$18,970 is not as useful. Associations like CANAPAT are now lobbying for
Tractor
the incentive to be much greater for bus operators and
Manufacturers (ANPACT) has represented heavy vehicle and
we are completely supportive, considering approximately
engine manufacturers since 1992, promoting the development
60 percent of the applications for the scrappage scheme
of the transportation industry in Mexico
are for bus units.
The
National
Association
of
Bus,
Truck
and
VIEW FROM THE TOP
DOMESTIC MARKET GETTING GREENER BUT COSTS A HURDLE GUILLERMO ROSALES Director General of AMDA
Q: What are the main barriers to growth in the electric
extreme devaluation the peso suffered of almost 20 percent.
and hybrid vehicle segment and how can the government
OEMs are doing everything they can to keep consumers
boost sales?
from feeling the devaluation, which has helped the market
A: Hybrid and electric models remain a very small percentage
maintain its momentum. But preventing prices from moving
of all new vehicle sales, totaling 8,260 units at the end
naturally is also affecting distributors’ revenue margins.
of 2016, which barely represents 0.5 percent of Mexico’s sales. Growth will continue but the main restriction to the
Q: How can OEMs minimize the negative effects of
success of hybrid and electric vehicles remains price. The
currency volatility?
cost of electric technology has restricted these vehicles to
A: Prices are set by automakers but profit cuts are divided
medium and high-end models because most of the Mexican
between the OEM and the distributor. Both players must
population has low purchasing power. The average price of
also sacrifice part of their earnings to offer deals and special
cars sold in the country is MX$280,000 (US$15,300). While
promotions to keep attracting new clients. For OEMs, the
10 years ago the price difference between a combustion
situation is not as serious because they can dilute their losses
engine model and its hybrid counterpart was approximately
with cost-reduction strategies and other financial instruments.
40 percent, today that gap has narrowed to 20-25 percent.
But dealerships see a direct impact on their profit. Their only possible countermeasure is to increase sales volume.
Q: How is volatility in the dollar-peso exchange rate
This, however, has not been an option for some industry
impacting the revenue margins of OEMs and distributors?
participants. The gradual price increase above the inflation
A: Some of the reasons behind currency fluctuations
rate has softened the blow for some distributors. But the
originate in external factors such as speculation and
measures have been slow because companies do not want
uncertainty, so neither the industry nor the government have
to jeopardize their position in the market.
much control over them. Mexico has experienced exchange rate instability since 2014 and the situation was aggravated
Q: How ready are Mexican clients to discard their negative
due to imbalanced public finances.
perception of Chinese vehicles? A: Any company wanting to participate in the local market
A weak peso favors the operations of local manufacturers
must bring products that are superior to the standard
with export activities. Labor and certain parts are sourced
available. Chinese companies suffer a handicap due to the
locally, while other parts are imported from regions with
negative perception many Mexicans have of Chinese products.
currencies that have also lost ground against the dollar.
Their challenge is to build an individual reputation. BAIC, JAC
However, volatility and a price-sensitive environment have
and any other brand wanting to come to Mexico will find
forced the Mexican market to detach from price-fixation
market niches to compete in but they will have to build brand
standards set by the global industry. Companies set
awareness among potential consumers. Vehicles coming from
prices in dollars but these have to adapt to the reality of
China are no longer cheap products — their price difference
the domestic market. As a result, vehicle prices in Mexico
with Italian or German models is only 10 percent. The Chinese
may be different to prices in the US. Between 2007 and
industry’s product-development process can compete with
2016, car prices have increased below the average inflation
that of any other brand in the market.
rate and as the peso weakens against the dollar, the effect becomes more substantial for OEMs and distributors. The industry started increasing prices more substantially in March
The Mexican Association of Automotive Distributors (AMDA)
2016. Since then, prices have increased monthly above the
was founded in 1945 and it now represents over 1,800
average inflation rate, rising 8 percent between April 2017
distributors and dealerships located in more than 210 cities
and April 2016. These price surges do not compensate for the
across Mexico
31
VEHICLE SPOTLIGHT
32
ASTON MARTIN DB11 With the debut of the DB10 in the James Bond movie Spectre, Aston Martin hinted at what the new DB generation might look like. Mexican fans have the opportunity to see for themselves with the arrival of the DB11 to Aston Martin’s Mexico City dealership at a price of US$315,000. The DB11 has just about enough from the old DB5 to make it recognizable as part of the DB family but it immediately suggests a more powerful core thanks to its aerodynamic lines and surface details. Just like the DB10, the DB11 has a new grill, complemented with all-new LED head and taillights, as well as a clamshell hood that gives it a more elongated and expressive image. The exterior features are wrapped around a bonded aluminum frame that makes the car lighter and stronger, while increasing interior space. Aerodynamics in the DB11 go beyond controlling airflow over its bodywork. Thanks to the Curlicue and Aston Martin Aeroblade innovations, the Grand Tourer can let air flow through its bodywork. With the grill-like vent Curlicue in each front wheel arch lining, the car can reduce its frontend aerodynamic lift. Meanwhile, Aston Martin Aeroblade enhances stability at the back thanks to air intakes positioned at the base of the C-pillars.
The Aston Martin DB11 is priced at US$315,000 Underneath the hood, the DB11 has a new twinturbocharged, 5.2-liter V12 engine that makes this “the most powerful and most efficient ‘DB’ production model in Aston Martin’s history” according to the brand itself. The engine can deliver 600bhp of power at 6,500 rpm and 700Nm of torque at 1,500 rpm, allowing it to reach 100 km/h in just 3.9s and a maximum speed of 322 km/h. The chassis, suspension, steering and electronics have also been tuned to match the engine’s capabilities according to three settings: GT, Sport and Sport Plus. The DB11 is also the most fuel-efficient DB model in the family, according to Aston Martin. The engine can restrict cylinder use during low-demand periods leading to less fuel consumption. The result is a combined fuel consumption of 11.4 liters/100km.
33
Nissan Kicks manufactured in Aguascalientes
LIGHT VEHICLES
2
Mexican light-vehicle production is in the midst of challenging times. On the one hand, low oil prices have decreased US demand for compact vehicles. On the other, the latest investments in the country are starting to ramp up, pushing production forward, while companies continue to introduce production lines to the country, attracted by cost and logistics advantages. New competitors are also arriving to the domestic market, including Chinese brands that seek to redeem their country’s image.
The second chapter of MAR 2017 analyzes the challenges and opportunities that light-vehicle OEMs have and the strategies they are implementing to improve their operations, reduce costs and increase their market share in this competitive environment. New plants will be featured, while production and sales goals are discussed as the market keeps evolving in line with the users’ needs. The effect of economic and political changes mentioned in the first chapter will also be revisited to give a more rounded perspective on the future of light vehicle OEMs.
35
37
CHAPTER 2: LIGHT VEHICLES 38
ANALYSIS : Sales Slow Down But Production Rises Again
40
VIEW FROM THE TOP : Mayra González, Nissan Mexicana
42
VIEW FROM THE TOP : Alfons Dintner, Audi México
44
ANALYSIS : Assessing The Big Three
46
VIEW FROM THE TOP : Radek Jelinek, Mercedes-Benz México
48
VIEW FROM THE TOP : Horacio Chávez, Kia Motors México
49
VIEW FROM THE TOP: Pedro Albarrán, Hyundai Motor de México
50
ANALYSIS : He Who Rules Social Media Will Rule The World
51
INSIGHT : Torben Eckardt, Volvo Car México
52
VEHICLE SPOTLIGHT : 50 Years of AMG
54
VIEW FROM THE TOP : Edgar Pacheco, Honda de México
55
INSIGHT : Eric Pasquier, Renault México
56
INSIGHT : Kotaro Watanabe, Subaru México
57
VIEW FROM THE TOP : Philipp Heldt, INFINITI Mexico and Latin America
58
VIEW FROM THE TOP : Patrick Yang, BAIC de México
ANALYSIS
SALES SLOW DOWN BUT PRODUCTION RISES AGAIN After a year of moderately successful results in terms of production and exports, Mexico is now back on a growing track fueled by longstanding players and the arrival of newcomer Kia. Sales, on the other hand, are now slowing down after two years of record-breaking growth
38
Beating the initial expectations from early 2016, the light-
not include Audi’s numbers, though, since the company
vehicle industry grew past its results from 2015 in terms of
cannot publicly disclose localized information regarding
production and exports, albeit barely. Between January and
production and exports until the parent releases its yearly
May 2016, the picture was grim and the numbers suggested a
earnings report. The latest figures Audi has reported for
possible contraction in overall results for the end of the year.
Mexico show production from September-December 2016
However, a turnaround in June mainly fueled by Kia starting its
totaled 10,746 vehicles.
manufacturing operations reinvigorated the industry, leading to continuous growth that maintained throughout 2017.
For 2017, projections are more positive. Solís says the industry is expected to grow its production to a total of
At the end of 2016, the industry achieved a 2 percent rise
3.5 million vehicles and if the industry keeps its current
in production, according to AMIA. The group’s Executive
momentum, that goal could be easily reached. Furthermore,
President, Eduardo Solís, says internal industry factors kept
according to Andrés Lerch, Advisory Partner and Leader
the sector from better results. “Production was hampered
of the Operations Transformation Area at EY Mexico's
by the reduction in vehicles produced as some OEMs
Automotive Center, the country could eventually overtake
switched vehicle platform.” Growth was mainly driven
India and become the sixth-largest light vehicle producer
by Kia, which launched operations in May, as well as a
globally. At the moment, the country occupies the seventh
24.7 percent increase in production volumes from Honda
position behind China, the US, Japan, Germany, South Korea
and 33 percent from Toyota. Although Mazda presented
and India.
considerable production growth of 78.2 percent by the end of 2015, its results fell 18.2 percent in 2016. FCA, Ford and
By July 2017, companies manufactured a total of 2.17 million
Volkswagen also showed slightly lower figures, while GM
light vehicles and almost all companies show signs of
and Nissan remained stable.
recovery. Kia keeps ramping up its operations and in seven months it has already produced more than in its first eight
Exports, meanwhile, increased only by 10,000 units.
months of 2016. Ford’s negative streak continues, however,
Most brands decreased their exports with the exception
posting an 18.6 percent decrease in production, followed
of Honda and Mazda, which boosted their numbers by
by Mazda with a 5.1 percent decrease. Meanwhile, after a
26.6 percent and 33.6 percent respectively. Kia was the
year of growth, Honda is slowing down by 19.8 percent.
main reason why exports did not fall by the end of the year, considering the company contributed with 93,107
Sales, however, show a reverse trend. After two years
units against zero from the year before. Overall results do
of strong growth of 19 percent in 2015 and 18.6 percent
PRODUCTION, EXPORTS, SALES LIGHT (MEXICO) MEXICO'S LIGHT VEHICLE PRODUCTION, EXPORTS AND SALES (thousands of units) 4.0
——Production
——Exports
——Sales
3.5 3.22
3.0 2.5 2.0
2.89
2.93
2.35
2.42
2.55 2.26
2.14
0.5
2010
*Annualized data Source: AMIA
2.76
2.77
2.64
1.60
1.5 0.82
3.46
3.72 3.02
1.85
1.0
3.40
0.90
0.99
1.06
1.13
2011
2012
2013
2014
1.35
2015
2016
1.47
2017*
30 25
24.47 28.01 27.26
GLOBAL LIGHT-VEHICLE LIGHT VEHICLEPRODUCTION PRODUCTION(millions (MILLIONS) GLOBAL of units)
4.43 4.12 3.77
3.70 4.00 3.77
3.40 3.47 3.72
2.67 2.82 3.05
2.27 2.33 2.45
10
6.03 6.06 6.14
15
9.14 9.07 9.43
11.93 12.24 11.93
20
South Korea
India
Mexico
Spain
Canada
5 0
China
2015
US
2016
Japan
Germany
2017 annualized
Source: AMIA
GLOBAL LIGHT VEHICLE EXPORTS (MILLIONS)
in 2016, the market is in neutral. Overall sales have
GLOBAL LIGHT-VEHICLE EXPORTS (millions of units)
incremented by just 1.4 percent between January and
5
July 2017 compared to 2016 and some strong players are already on track for weaker results. Nissan, the
4
4.44 4.50 4.22
4.65 4.65 4.73
Source: Source: CAAM, JAMA, VDA, KAMA, SIAM, AMIA, ANFAC, Automotive News, Data Center
best-selling brand in the country, has contracted by 1.1 2.92 2.58 2.57
3
2.76 2.77 2.98
percent, followed by GM with a 10.5 percent decrease,
Mexico
South Korea
Volkswagen with 2.7 percent and Ford with 10 percent. However, the latest entrants Kia and Hyundai are keeping up their pace, reaching growth rates of 66.5 percent and 20.6 percent, respectively. The premium segment has also shown signs of strengthening since 2016. By the end of that year, the market had grown 18.6 percent with brands
2
1
0
Germany
like Mercedes-Benz and BMW leading the charge with
2015
sales rising 34.4 percent and 20.1 percent, respectively.
Source: AMIA
Japan
2016
2017 annualized
The trend continued into 2017 between January and July although at a somewhat tempered pace of 28 percent and 17.4 percent.
BEST-SELLING MODELS IN 2016 Versa
90,543
Regardless of variations in sales numbers, the market split remains unchanged. Considering numbers between January and July 2017, Nissan holds a 25 percent market share, followed by General Motors with 17 percent and Volkswagen
Aveo
with 16 percent. The Nissan Versa still occupies the coveted
80,052
position of best-selling model, followed by the Chevrolet Aveo, the Volkswagen Vento, the Chevrolet Spark and the Nissan March, replacing the New Jetta. While in the same period of 2016 Nissan had five models among the top 10
Vento
63,201
best-selling cars, the Tiida lost its footing, leaving the brand with only four best-selling models: Versa, March, Sentra 2.0 and Tsuru. This last remains strong despite Nissan halting its production earlier in 2017.
Spark
60,598
Guillermo Prieto, Executive President of AMDA, says that the most likely outcome will be to reach sales of 1.7 million units, which would represent single-digit growth for the end of the year. Although Prieto also has a best-case scenario
New Jetta
in which the country keeps its double-digit growth for one
60,561
more year, results presented by AMIA support his singledigit forecast. Source: AMIA
39
VIEW FROM THE TOP
THE VISION OF INTELLIGENT MOBILITY MAYRA GONZÁLEZ President and Managing Director of Nissan Mexicana 40
Q: Mexico is Nissan’s fourth most important market
A: Mexico has not yet defined a new model for how
globally. How will the company maintain its growth here?
Nissan's, or even Mitsubishi’s, operations will change but
A: After eight consecutive years of being the leading brand
globally this acquisition will only strengthen the alliance
in Mexico and with a market share of 25 percent during our
between Renault-Nissan and now Mitsubishi. After we
2016 fiscal year, our goal is to continue with our winning
acquired 34 percent of Mitsubishi’s stock, the alliance
formula. Our latest target is to surpass the 406,995 units
became the third most-important automotive group
sold in FY16, which is a record in itself because no other
in the world. The alliance sold over 10 million vehicles
brand has managed to sell that many vehicles in Mexico in
around the world during the first half of 2017. The three
a single fiscal year. Nissan’s innovative approach has been
companies complement each other and I think the best
one of the pillars of the company’s success, with a strong
of this venture is yet to come. We still need to define
vehicle portfolio that allows it to participate in almost
how each company will take advantage of the others’
all market segments. Our manufacturing operations have
manufacturing infrastructure, supply chain, distribution
also helped to strengthen our presence in the country and
network and technology. Negotiations on how the new
to offer competitive prices to our clients. We now have
alliance will impact each country are ongoing but Carlos
two plants in Aguascalientes, another in Morelos and we
Ghosn, Chairman and CEO of the Renault-Nissan Alliance,
will open our fourth plant, also in Aguascalientes, by the
says the addition of Mitsubishi could transform the alliance
end of 2017.
into the most important automotive group in the world.
Our financing arm, NR Finance, has been key to growing
Q: What role does Mexico play in Nissan’s global
our market share in Mexico, reaching demographics that
manufacturing footprint?
we could not service otherwise. Our distribution network
A: We manufacture a new vehicle in Mexico every 34
has also grown to more than 230 points of sale and we are
seconds and our production line in the Aguascalientes’
now transforming the image of our dealerships with the
A1 plant is flexible enough to incorporate five different
implementation of the Nissan NREDI 2.1 global standard
models in the future. Mexican manufacturing has become
across our Mexican network. The goal of NREDI 2.1 is to
a corporate standard for our global operations, having
create attractive dealerships with more open spaces that
attracted US$5 billion in investment from Nissan since 2007.
foster enjoyable interaction between our customers and our vehicles. All the information they need will be at hand.
Aguascalientes was the first location to manufacture the
Dealerships will be much more modern and technology will
Nissan Kicks crossover with an investment of US$150 million.
be the basis for all our operations. This is an international
Since this model was the official vehicle of the Rio Olympic
effort and the first NREDI 2.1 dealership in the world was
Games of 2016, the first batch produced was sent to Brazil.
inaugurated in May 2017 in Playa del Carmen.
Subsequently, production went to our local distributors. The Nissan Kicks allowed us to compete in a market segment
Q: How will Nissan’s recent acquisition of 34 percent of
that we had not explored in our 53 years in Mexico. Now we
Mitsubishi's stock boost the company’s position in the
can proudly say that so far, in the current 2017 calendar year
global market?
2017, we are leaders in the small crossover segment as well. Q: To what extent are Mexicans participating in Nissan’s
Nissan Motor Corporation is a unit of the Renault-Nissan Alliance.
R&D efforts?
The company is the largest OEM in Mexico with sales of over
A: Mexico led the Kicks' production and the vehicle’s design
400,000 units in 2016 and four manufacturing plants, three of
was a collaboration between Nissan’s R&D centers in Rio de
which are focused on Nissan models and one on INFINITI vehicles
Janeiro in Brazil, San Diego in the US and Atsugi in Japan.
These three centers brought their vision to Mexico and our
there was no charging infrastructure available. We could not
local engineers were responsible for ensuring the vehicle’s
wait for the government to start developing this market so
quality and implementing all the necessary modifications
we invested our own resources in the country’s charging
and improvements to the original design.
infrastructure and launched the first electric vehicle. Nissan LEAF became the first EV to be launched in Mexico and the
Mexican talent has been a decisive
country’s best seller, with more than 270
factor in elevating the quality of our
units sold to date.
manufacturing operations. The country’s challenge will be to generate enough talent to support the production of 4.9 million vehicles by 2020, 1 million
25%
Nissan’s market share in Mexico
To this day, Nissan has the largest charging network with over 230 charging points across the country. If
of which will be produced by Nissan.
we include the public infrastructure we
With the Nissan University program in
developed alongside the government,
Aguascalientes, the company can also help develop this
universities and parking spaces, more than 170 charging
talent and generate new opportunities, both for the company
points add to those 230 chargers throughout our
and the country. Our university has become an aspirational
dealership network.
institution because it helps students develop the necessary practical knowledge to fill jobs at Nissan and its partners.
Although the electric and hybrid vehicle market is growing of its own accord, most efforts have come from OEMs and
Q: How is Nissan transforming its value proposition to
the private sector. The government needs to develop state
incorporate global automotive trends?
incentives to boost sales.
A: The Nissan Tsuru was a flagship model for Nissan in Mexico. We manufactured a total of 2.4 million Tsuru
Q: What opportunity does Nissan see to participate in the
vehicles until production stopped in May 2017. Its sustained
growth of on-demand driver services such as Uber and
success was thanks to it representing a reliable and
Cabify?
affordable mobility solution for the Mexican population.
A: These services are already important to the brand. We
But after three decades, we decided it had accomplished
foresaw an opportunity to create a specialized product with
its mission. We hope to satisfy consumers with the entry
our financing arm that targeted these clients. This led to the
versions of the Versa, March and Tiida models.
Versa becoming the preferred vehicle for services like Uber and Cabify. Nissan has built strategic alliances with these
Nissan is now moving on to a new era driven by Intelligent
companies and we signed more than 25,000 contracts
Mobility. Terminating the production of Tsuru was the first
through NR Finance’s Private Driver Program in the fiscal
step we took into this new era. We sold 1,000 units of a
year 2016. Approximately 95 percent of all financed vehicles
commemorative edition and followed with the launch of
for on-demand driver services were Versa models. We are
the new Nissan GT-R in May 2017, when we formalized our
optimistic about growth in the on-demand driver market,
promise to the public to provide innovation and exciting
especially considering the room these platforms have for
driving experiences.
development in Mexico.
Our new mission is to revolutionize mobility globally through three principles. The first, Intelligent Driving, will focus on how to incorporate new technologies to make driving much more efficient and eventually autonomous.
THE NEW MEMBER OF THE ALLIANCE
Intelligent Power, the second cornerstone of our new initiative, will guide Nissan on the use of alternative-
The Renault-Nissan Alliance acquired 34 percent
energy sources. Finally, Intelligent Integration will create
of Mitsubishi in 2016 for US$2.3 billion. With this
connectivity between vehicles, the Cloud and road
acquisition, the Alliance became the third most
infrastructure. These three branches of Intelligent Mobility
important automotive group in the world. Carlos
are the key to reaching our Double Zero target of zero
Ghosn, Chairman and CEO of the Renault-Nissan
emissions and zero road fatalities.
Alliance and CEO of Renault and Nissan has now left the latter's leadership to Hiroto Saikawa to become
Q: How important is the electric and hybrid vehicle market
Chairman and CEO of Mitsubishi and help the company
for the brand’s operations in Mexico?
get back on a growing track. The plan is for Mitsubishi
A: Nissan was one of the pioneers in the electric vehicle
to lean on the technological and financial backbone of
market. When we decided to launch the LEAF in Mexico,
Renault-Nissan to boost its operations.
41
VIEW FROM THE TOP
INDUSTRY 4.0 A REALITY IN MEXICO’S LATEST OEM PLANT ALFONS DINTNER President of Audi México 42
Q: Why did the company choose San Jose Chiapa, Puebla
Q: What do you see as the main opportunity for Mexico
for its plant and supply chain over more industrialized areas?
to develop its local supplier network?
A: We did a lot of research before establishing facilities
A: If all suppliers were already equipped with the latest IT
in Mexico. San Jose Chiapa, Puebla offered us the
systems, the entire value chain would be more competitive.
freedom to build our plant how we wanted. We visited
This is part of the idea behind Industry 4.0 and a challenge
several industrial parks in the country but none offered
all around the world. Materials and components need to
us the same possibilities to work according to the Audi
spend as little time traveling as possible so communication
Production System. This location is also excellent for
and supplier integration is crucial. We need intelligent
logistics, with a direct connection to the Atlantic and the
systems to know where components are and how we can
Pacific through rail infrastructure. The existing supplier
shorten our logistics and manufacturing cycles.
network was another advantage. Most importantly, the people in Puebla are well-educated.
Q: How is Audi innovating to incorporate Industry 4.0 practices in its new plant?
Producing premium quality cars with is not a big challenge
A: It can be hard to translate technology from theory to
for us. The Audi Production System has set global standards
practice but our plant in Mexico is an example of how
that have allowed us to efficiently build our operations in
Industry 4.0 can be integrated right from the construction
Mexico. The real challenge we found when we arrived in
of the plant itself. We built our facility in San Jose Chiapa
San Jose Chiapa was that there was little infrastructure. It
in record time and before we moved all our manufacturing
was hard for our people to build something from scratch
equipment to our body shop, we modeled the facility on
in this environment but they knew why this project was
a computer.
important and how it would benefit Audi. We received lots of support from our colleagues at Volkswagen in Puebla
We projected that same model onto the production
city and the Mexican authorities put the right infrastructure
floor with a laser, so our team knew where each machine
in place for us to establish the newest smart factory in the
should be and how to secure it to the floor. We projected
Audi production network.
the arrangement of 670 robots plus a number of connecting conveyor belts for our body shop and every
Q: How has Volkswagen’s presence in Mexico helped Audi
interconnection between machines was already digitally
in its early development stages?
mapped beforehand. In the end, instead of isolated
A: In the 53 years Volkswagen has been in Mexico, the
work modules, we had a completely interconnected
industry has evolved significantly. We are using many of
construction and later manufacturing system.
the same suppliers as our colleagues and Volkswagen has attracted even more companies to the region thanks to
Production is monitored through our control center and
our new manufacturing presence. The supplier network
vehicles are traced with radio frequency identification
includes around 180 companies, including those with whom
(RFID) antennas. All manufactured cars are traced during
we continue to negotiate. In fact, 100 of these companies
each step of the process; the computer knows the model
were already located in Mexico and 64 of them built new
and color of the car, its features and its destination.
plants specifically to support our operations.
The system displays which machines are operating and information on any piece of equipment in the factory,
Audi is the only premium brand manufacturing in the country
all in real time. This means we can monitor every car in
and competition between suppliers is essential because it
the plant from any Audi site in the world. Our logistics,
helps OEMs maintain the highest quality standards and to
manufacturing and IT experts work together in the
remain cost-competitive in their manufacturing operations.
control center to determine how the plant is running and
where potential improvements can be made. Some of our
Audi took 750 Mexican engineers to its headquarters in Ingolstadt
suppliers already send their components with RFID tags, so we can be sure that everything is on its way and gets to the right place at the right time. The information we gather from the control center is also available to our suppliers, so we can perfectly manage just-in-sequence operations with our partners. Q: What is the ratio between automation and talent in Audi’s Mexican operations? A: Each stage in the plant has a different level of automation. The body shop is 87 percent automated. Final assembly is mostly handled with manual labor and we always make sure we maintain the highest levels of comfort and ergonomics to support our people.
200,000 Applicants to Audi’s training center in San Jose Chiapa
150,000
Vehicles Audi expects to manufacture per year in Mexico
Q: How did Audi’s expectations regarding local talent compare to what the company found in Mexico? A: It was clear we needed to bring people from Germany to train our local workforce and implement Audi’s technology in Mexico. It was also clear we needed to train people from Mexico in Germany so they could learn
Audi has 670 robots in its bodyshop plant in Mexico
everything about the Audi Production System. Around 750 Mexican experts received training at our headquarters in Ingolstadt and other sites in Europe. Additionally, we secured an agreement with the local government to build a training center in San Jose Chiapa.
180
Suppliers in the NAFTA region
Once the training center was ready we had over 200,000 applicants, which speaks volumes about the interest in working at Audi México. and Canada. So far, we have received excellent feedback We had to develop a strict selection program to choose
regarding the quality of our products. The launch in Mexico
the best people for our operations. More than 5,000 local
took place in February 2017 and for the US in April. In
employees are directly working at Audi México. Many of
addition to the Q5, we are also manufacturing the SQ5
our staff members from Germany and other European
and will soon start with the hybrid variant of our Audi
countries are now returning home, opening further
Q5 in Puebla. Altogether, we expect to produce 150,000
opportunities for locals to build their careers within Audi.
vehicles per year.
Q: How have Audi’s advances shaped the company’s goals
Q: Why does Audi not publish its production numbers
for 2017?
monthly as all other members of AMIA do?
A: We have incorporated the latest manufacturing
A: We are part of Audi AG in Germany and as a publicly
technology into our production site in Mexico, including
traded company we have to follow market regulations.
a new welding process to fuse steel and aluminum. Our
This means making all information available worldwide
operations have advanced as planned. We started our
at the same time. Audi AG publishes global production
production on Sep. 30, 2016 with vehicles destined for
figures in its quarterly reports. However, we can say that
the European market. As the level of individualization in
production and export figures show a healthy operation
Europe is very high, this was a challenging task. All features
in our new plant in Mexico.
and equipment available resulted in high complexity right from the start of production. Audi is a German premium automaker founded in 1909 that is
We successfully managed the project and delivered the
now part of the Volkswagen Group. The company’s headquarters
planned volume for the market launch on time. Our next
are in Ingolstadt, Germany, and it has specialized production
target for 2017 was to produce vehicles for Mexico, the US
sites in Hungary, Belgium, India, China, Brazil and Mexico
43
ANALYSIS
ASSESSING THE BIG THREE The Big Three are not so big anymore in Mexico. With the exception of GM, which has managed to maintain its market share, US OEMs have lost ground against Japanese companies and Korean newcomers. Their growth projections do not seem much more favorable
44
They were the trailblazers. Ford, GM and FCA, the Big
Juan Manuel Díaz de León, Automotive Practice Director
Three, first entered the Mexican market in the 1930s and
of Overlap Consulting Mexico. “Meanwhile, new OEMs
were instrumental in building the manufacturing dynamo
have a clean slate with regards to service and reputation,
that Mexico is today. As new OEMs arrived with their brands
which could work to their advantage.”
in tow, the American giants have had to battle for every sale. All three retain significant market share – 6 percent
However, word-of-mouth remains as important as ever
(Ford), 19 percent (GM) and 6 percent (FCA), according to
to create a good reputation and even more so when the
AMIA figures for 2016 – but Japanese and Korean brands
development of social media and its role in marketing
are growing in popularity and altering the landscape.
are considered. Unfortunately for the American OEMs, the buzz surrounding them has been less than favorable
Between 2010 and 2016 the Mexican market practically
since the second half of 2016.
doubled, moving to 1.6 million units from the 834,024 vehicles sold in 2010. But only GM has held its share. In
After US presidential candidate Donald Trump threatened
2010, Ford, GM and FCA enjoyed 10 percent, 19 percent
OEMs that manufacture vehicles in Mexico with export-
and 9 percent of the market, respectively. Brands like
related tariffs and then continued his assault into his
Toyota and Mazda are gradually gaining ground and the
presidency, Mexicans reacted.
early numbers from January to July 2017 provided by AMIA show Kia and Hyundai as other strong competitors
The first victim was Ford. Already taking heavy fire from
with shares of 6 percent and 3 percent respectively. The
Trump’s official Twitter proclamations, the company
Big Three have been unable to extend their share in the
dropped its own bomb onto the Mexican market. After
face of tougher competition but neither are they losing
announcing in early 2016 a US$1.5 billion investment for
much ground, showing their resilience. In the same
a new plant in San Luis Potosi, the company went back
period, they posted a market share of 5 percent (Ford),
on its word and in January 2017 declared that the project
17 percent (GM) and 7 percent (FCA).
was officially canceled. According to a statement issued by Mark Fields, CEO of Ford Motor Company, the decision
A strong customer-oriented approach and a focus on
had nothing to do with Trump’s threats of imposing a
aftersales has helped relative newcomers like Kia and
35 percent border tax on Mexican imports. He also said
Hyundai make inroads. “Some more established OEMs
that the production intended for San Luis Potosi would
struggle to renew their operations and keep using certain
move to the existing plant in Hermosillo. However, the
bad practices, which ends up affecting their sales,” says
damage was done.
FORD, GM, FCA (sales) GM'S, FORD'S AND FCA'S SALES (thousands of units) 320
——GM
——Ford
308.6
——FCA
280
256.1
240 200 160
158.6
120 80 40
193.7
198.4
93.7
217
244.9
171.4
103
85
86.5
92.3
78
80.5
81.4
89
79
87.5
2010
2011
2012
2013
2014
2015
88.8
103.9 99.2
2016
*Annualized data Source: AMIA
FCA Fuente: Secretaria de economia
FORD
GM
97.5 80.2
2017*
MARKET SHARE (2010) BRANDS' MARKET SHARE (2010)
23.1% Nissan 19% GM 13.3% Volkswagen 10.2% Ford 9.3% Chrysler 6% Toyota 4.8% Honda Source: AMIA
MARKET SHARE (2016) 11% Mazapil
3% Mazda 2.3% Renault 1.7% SEAT 1.5% Mitsubishi 1% Suzuki 0.73% Peugeot 0.7% BMW
0.65% Audi 0.6% Mercedes-Benz 0.32% Lincoln 0.3% Fiat 0.25% MINI 0.23% Acura 0.73% Others
45
2% Sahuaripa
9% Cananea 2% Morelos BRANDS' MARKET SHARE (2016) 7% Nacozari de Garcia 2% Eduardo Neri 5% Fresnillo
2% Aquila
4% Ocampo
2% Alamos
25% Nissan 19.2% GM 4% Caborca 1% Chinipas 12.8% Volkswagen 2% Sierra Mojada 47% other 6.5% Toyota Source: CGM, Ministry of Economy With figures to March of 2015 6.4% FCA 6.2% Ford 5.5% Honda 1
Source: AMIA
11% Mazapil
2% Sahuaripa
9% Cananea
2% Morelos
3.6% Kia 3.4% Mazda 2.3% Hyundai 1.9% Renault 1.5% SEAT 0.96% Audi 0.95% Suzuki
0.91% BMW 0.9% Mercedes-Benz 0.5% Peugeot 0.4% MINI 0.15% Lincoln 0.14% INFINITI 0.62% Others
7% announcement Nacozari de Garcia 2% Eduardo The brought anger Neri from Mexican
the shift will save the company US$1 billion compared to
5% Fresnillo Aquila consumers, leading to drops 2% in sales and the cancellation
its original production plan focused on San Luis Potosi.
Ocampo 2% Alamos of 4% contracts from Mexican fleets. “Ford took a hit mainly 4% Caborca Chinipasaround its plant because of negative media1% attention
Sales at GM have also taken a hit, although the company
2% Sierra Mojada other construction’s cancellation47% in San Luis Potosi,” says
has kept a lower profile regarding Trump’s proclamations.
1 Carlos de Nava, Director General ofMarch Grupo Alden. Source:López CGM, Ministry of Economy With figures to of 2015
AMIA reports that sales of the brand fell by 10.5 percent
“Many clients canceled their orders and the brand was
between January and July, totaling 142,943 units sold
criticized on social media. Nationalism and protectionism
compared to the 159,733 in 2016. In contrast, the company
are returning to influential economies and Mexico
grew 20.6 percent in 2016 with total sales of 308,624
experienced this in its own way.”
vehicles.
Among the companies cutting ties with Ford were
FCA, too, reacted to the new uncertainties pock-marking
construction company Coconal and tourism company
the landscape. Sergio Marchionne, CEO of the company,
Grupo Experiencias Xcaret, both of which sent letters
issued his own statement saying that in the event of a
to the automaker’s distributors canceling further vehicle
border tax, FCA was ready to pull its production activities
acquisitions.
out of Mexico and take them back to the US. “The repatriation of the Ram heavy-duty truck is possible,”
Sales numbers for the first half of 2017 illustrate the
says Marchionne. “The infrastructure to execute that
fallout for Ford. AMIA figures show that between January
is in place and, given the right motivation, it could be
and July 2017, Ford’s sales dropped 10 percent, to 46,845
accomplished quite easily.” Unlike Ford and GM, the brand
from 52,054 during the same period of 2016. This, after
has grown 4.9 percent in the first seven months of the
the brand posted sales growth of 13.4 percent in 2016.
year, compared to 2016.
Ford has also been decreasing its production volumes
Although conditions have not been the most favorable for
in Mexico since 2014. Furthermore, after canceling the
American OEMs in Mexico, the domestic market’s growth
San Luis Potosi project, the company announced that
still presents a recovery opportunity for them. “Despite
the vehicles that were to be manufactured in Hermosillo
uncertainty created by US President Trump’s comments
would now move to China. According to Joe Hinrichs,
and potential changes in his country’s relationship with
President of Global Operations at Ford Motor Company,
Mexico, there is still high demand,” says López de Nava.
VIEW FROM THE TOP
NEW VENTURES AND FUTURE STRATEGIES RADEK JELINEK President and Director General of Mercedes-Benz México 46
Q: What strategies are you implementing in Mexico to retain
increases of over 45 percent. The launch of the new E-Class
Mercedes-Benz’s global position as the leading brand in the
was also a success in Mexico and we are now planning the
premium segment?
release of the cabriolet and coupé versions.
A: We moved from third place in the premium market to pole position among premium carmakers by closing the sales gap
Mercedes-Benz expects success in the SUV segment in 2017,
with our competitors, year after year. Having closed 2016 as
as well as for our C and CLA models. We are also launching
the number one premium brand globally, we have mimicked
a facelift for the GLA and limited editions such as the AMG
that in Mexico in the first two months of 2017. Our battle with
43 GLE Coupé. We will have a new surprise each month and
Audi and BMW in Mexico is interesting because it is a close
expect 2017 to be as interesting as 2016.
race in total sales numbers. This encourages us to find better and new ways to stand out in the market and we strive to be
Q: How likely is it that Mercedes-Benz will bring the new
the number one brand by the end of the year. We achieved
Maybach G 650 Landaulet to Mexico?
34.4 percent growth by the end of 2016 in Mexico, which is
A: We have already registered interest in this vehicle. Only 99
almost twice BMW’s increase and over four times what Audi
units of this limited edition will be available around the world
grew. We expect to achieve double-digit
and it will cost approximately MX$20 million
growth once more in 2017.
(US$1.1 million). There are many collectors
Despite uncertainty and challenges related to exchange rate volatility, we expect the premium segment to remain strong in 2017.
50th
Anniversary of the AMG brand
in Mexico and the new Landaulet, the 300 units of the S 650 Maybach cabriolet and all our other collector’s editions are part of our strategy to merge new technology with Mercedes-Benz’s mysticism and legend.
Our peers have more conservative goals for the year but I think during uncertain times people tend to
Economically, these models generate small returns but they
buy more. Additionally, Mexican automotive prices are more
keep clients captivated by the brand.
attractive than other markets. Q: Why did Mercedes-Benz choose to enter the pickup Q: Which flagship models led Mercedes-Benz toward its 34.4
market?
percent growth?
A: Our more than 35 models allow us to compete in most
A: The first model that changed the market’s dynamic was
market segments but we continuously analyze the areas
the SLS AMG with its sporty design and gull-wing doors.
in which we do not yet participate and try to adapt our
Posterior A-Class models and other families started using
philosophy to them. We will not offer a standard pickup but
the same design language, combining sportiness with
a top-of-the-line, luxury model. There is a niche we can enter
elegance. Mercedes-Benz has transformed its image to
with this model, planned for release in Mexico and North
appeal to a younger generation, which has made us even
America in 2018. Diversification and evolution is paramount
more approachable to new clients.
to brands’ survival and globally, our only competitor in this segment will be Volkswagen with its Amarok model.
Our models have been welcomed with open arms by the local market. We do not hold extensive inventories so our main
Q: How important is the hybrid market for Mercedes-Benz’s
problem is vehicle availability. J.D. Power awarded us top
international strategy?
marks in its Customer Service Index, ranking Mercedes-Benz
A: It is one of our main priorities and we could even classify
as the top premium brand surveyed. Traditionally, our best-
it as a life-or-death factor for Mercedes-Benz. Demand is
selling model in Mexico is the C-Class, followed by the CLA
growing as clients become more aware of their impact on
family. But the SUV segment showed the most growth, with
the environment and hybrids are our route to meet stricter
Maybach G 650 Landaulet
47
emissions regulations. Electric mobility is the future and we
and Daimler already has a center in Silicon Valley working
consider plug-in hybrid vehicles as the best stepping-stone
closely with some of the startups in the region.
for the Mexican market because of its flexibility. There are many changes on the way, one being the creation of a new
Q: What is your view on mergers between automakers to
brand for all our hybrid and electric models. We presented
facilitate technology development processes?
the EQ concept at the Paris Auto Show, a new brand under
A: Cooperation has been present for many years in the
the Mercedes-Benz name that will allow us to showcase these
industry, mainly focused on reducing costs through
vehicles without losing the brand’s traditional appeal.
economies of scale. Particularly when managing volume, collaboration between companies is a powerful tool to
We plan to introduce four new hybrid models to the country,
reduce production costs for certain components. We have
two of which, the GLE and S-Class, will arrive in 2017. The GLC
many agreements with Nissan for part development although
and the C-Class will reach the market in 2018. In addition, we
we have always made sure to keep the actual design of the
are launching a fully electric Smart that will debut in 2017.
vehicles separate. Autonomy is important and it is part of
This model is perfect for the city and a safe bet in the electric
Mercedes-Benz’s identity, whether concerning quality or
market thanks to its small size.
image branding.
Hybrid technology is also part of our AMG line and we just
Q: What are Mercedes-Benz’s expectations for its Formula 1
presented a new GT concept at the Geneva Auto Show. This
participation following Nico Rosberg’s departure and Valtteri
will be the third vehicle fully designed by AMG, following
Bottas’ appointment as the new team member?
the SLS and the original GT. AMG will celebrate its 50th
A: Few people know Formula 1 has featured hybrid technology
anniversary in 2017 and we will release two limited editions:
for the last three years. The hybrid engines are state-of-the-
500 GT C vehicles and 300 GT R models.
art, delivering 800hp with six cylinders and 1.6L capacity. Ten years ago, this was inconceivable but this year, we expect our
Q: How is Mercedes-Benz innovating in connectivity and
car to be 3 or 4s faster than in 2016 thanks to aerodynamic
mobility technology?
adjustments. Everything is changing for Mercedes-Benz in
A: Daimler just announced the creation of a new company
Formula 1 and even though we are still favorites, there could
called CASE, meaning Connected, Autonomous, Sharing,
be surprises for our fans.
Electric. It will resemble a startup but will collaborate closely with Mercedes-Benz, allowing us to compete with
I have high expectations for Valtteri Bottas; he will be a great
all the new technology development companies and data
partner for Lewis Hamilton. The championship is important
applications. These innovations present a challenge for
for this year’s strategy and we will invest heavily to make the
Mercedes-Benz, the oldest automaker in the market. In
Mexican Grand Prix the party of the year once again.
response, the board decided to change the company’s mindset in 2015, making our innovation process much more agile. Technology development will still include areas like
Mercedes-Benz is a German automaker and part of the
safety and driving performance but we will complement
Daimler AG holding. The company participates in the
it with updates matching global trends. Collaboration
premium segment and it was responsible for the first
with research centers and academia will be imperative
gasoline-powered car
VIEW FROM THE TOP
IMPROVING SALES, CUSTOMER SERVICE HORACIO CHÁVEZ Managing Director of Kia Motors México 48
Q: After growing over 400 percent in 2016, how confident
financing, the most attractive factor that helps garner trust
is Kia about reaching its 80,000-unit sales target for 2017?
from our customers is having the most extensive warranty in
A: Between January and April 2017, we achieved 91.8 percent
the Mexican market of seven years or 150,000km.
growth in sales. Local operations have also strengthened since we started producing the Forte locally in May 2016. This model
Q: How is Kia positioned among its competitors in terms of
was previously imported from Korea and so was subject to
sales and aftersales services?
import tariffs. In 2017, the most important factor to increase
A: We use studies by J.D. Power as a reference. In 2017, Kia
our sales volume will be national production of the Rio. We
occupied the sixth position among non-premium brands.
started production in January with the Rio Hatchback and
We are not yet participating in J.D. Power’s aftersales studies
we have also launched the Rio Sedan. Locally producing 100
because the volume of repairs and maintenance we manage
percent of the units that we sell in Mexico will help us reach
is still too low. Our cars are still relatively new compared to
our target of 80,000 units sold.
other brands and need few services but we will participate in 2018. By 2019, we hope to be rated among the top three
Q: How did the company successfully penetrate the market
companies with the best levels of satisfaction in the country.
and grow sustainably? A: We implemented an aggressive growth strategy following
Aftersales services offer the greatest opportunity in
four pillars. The first was launching the brand with attractive
Mexico. People always doubt whether repairs made to their
products to position ourselves well from the outset. Sportage,
vehicle were necessary or not, so Kia developed a global
Sorento and Forte are our high-end models, which we
tool called Customer Value Innovation System (CVIS) that
launched initially. Then we brought the more economical Rio
personalizes the service. When a new vehicle is sold, the sales
and Soul. The second pillar of our strategy was boosting brand
representative must download an application to the client’s
awareness through marketing. We broke many rules about
smartphone, which generates dates for maintenance and
how brands should start in a new country. We had a strong
reminders for services. Drivers can schedule appointments
presales campaign with the “Kia on Tour” events, visiting all
or reschedule, and the application shows the car’s status and
cities where we planned to work and scheduling test drives.
when it will be ready after servicing. Even the payment can be handled through the application. We started implementing
Our third pillar of growth is based on developing our
this innovation in 2016 with 30 dealerships and Mexico will
distribution network. We selected the best in terms of
be the first country where 100 percent of the dealerships will
customer service, managerial and financial capabilities to
integrate the application.
create a network of 73 dealerships that opened in just 12 months. We added 12 more sales points in July 2017, which
Q: How do you expect your participation in the hybrid vehicle
will take us to 97 percent national coverage. Each dealership
market to grow, especially in Mexico?
on average costs US$3.5 million to build. The final pillar in
A: During 2016, we were less confident about introducing
our strategy refers to our differentiating policies. We created
a hybrid vehicle to Mexico but after the environmental
Kia Finance, our financing arm that works in collaboration
contingencies in Mexico City, we saw sales of hybrid vehicles
with BNP Paribas, the largest bank in Europe. Along with
from competitors dramatically increased. We have seen there are great opportunities to launch greener vehicles here. Kia had considered launching a global product in Mexico, which
Kia Motors was founded in December 1944 as Kyungsung
could have important differentiators from a traditional car.
Precision Industry, initially manufacturing bicycles. The company
The Niro is a special vehicle designed from the beginning as
began producing cars in the 1970s. It has since joined forces
a hybrid. It is the first light SUV born as a hybrid, designed to
with Hyundai to create the Hyundai-Kia automotive group
be aerodynamic and avant-garde.
VIEW FROM THE TOP
TOP 5 CARMAKER BRINGS PRODUCTION TO MEXICO PEDRO ALBARRÁN Managing Director of Hyundai Motor de México 49
Q: How much did 2016’s product launches change growth
I expect to see general light vehicle sales receding slightly
projections for 2017?
compared with 2016’s sales. The results in 1Q17 were positive
A: We enjoyed growth in sales to almost 37,000 units in 2016,
growing 8 percent, but we are not far from reaching the cycle’s
from approximately 25,000 sold in 2015. We could have
peak. Volatility in the dollar-peso exchange rate remains a
sold many more cars as demand exceeded supply. We were
concern coupled with increasing inflation rates, forcing clients
not prepared for such high demand; all units in stock were
to choose longer-term financing plans.
sold, which is a good problem to have but a growth barrier nonetheless. We introduced two new SUV models to Mexico,
Q: What role has financing played in Hyundai’s evolution in
the Creta and the Santa Fe, increasing our product line to
Mexico?
six models. Both vehicles enjoyed great success and helped
A: Hyundai sold 55 percent of its total vehicles with financing
us reinforce the idea that Hyundai is a complete brand. We
through its collaboration with Bancomer and BNP Paribas. A
now have a balanced portfolio with three sedans and three
further 15 percent of clients use their own financing solutions.
SUVs and for 2017, we expect Creta to be our flagship model,
Our main collaboration with Bancomer has proven effective
followed by the Tucson and the Grand i10.
and swift. Clients only need to present an official ID and can receive an answer on any financing plan almost immediately.
Our expectations for 2017 are to sell 45,000 vehicles with
Bancomer is probably the strongest bank in automotive
probably three more product launches, two sedans and an
financing and almost 55 percent of the population using any
SUV. The seven-seater Santa Fe was already launched in June
type of banking product already has a relationship with the
2017, Accent will be available in August 2017 and we will have
bank. Bancomer has created specialized plans for Hyundai,
a final release in October 2017. This will allow us to compete
making it a constructive relationship so far.
in new market segments and reinforce our presence in the country. Regarding our dealership network, we closed 2016
Q: What are Hyundai’s plans for production facilities in
with 50 distribution points and our goal is to open five or six
Mexico?
more in 2017. We do not think we need many more dealerships
A: We are going to bring our Accent production to Mexico,
so our goal is to consolidate the ones we already have.
integrating it to Kia’s plant in Pesqueria, Nuevo Leon. There is nothing confirmed in terms of production volumes or a solid
Q: How do you face challenges caused by exchange-rate
date to start manufacturing but it will happen in the second
volatility?
half of 2017. Hyundai’s production was designed into the plans
A: We understand that this is how market cycles work and
for Kia’s manufacturing site in Nuevo Leon.
Hyundai has enough experience in international markets to face these challenges. We would have preferred to face
Although uncertainty in the Mexico-US relationship slowed
something like this years from now because we are newcomers
our development process, it did not impact our production
to Mexico. The dollar-peso exchange rate has been a challenge
plans. These decisions were taken years ago and we will not
since 2016 but we managed to grow more than the industry’s
change them overnight in response to a transitory situation.
average, showing the strength of the company in Mexico and
If complications persist, Mexico will not feel the effects until
worldwide.
three or four years from now but I do not see this happening.
Hyundai increased prices 6 percent in 2016, in line with industry levels. But this price adjustment barely tempered
Hyundai Motor is a South Korean OEM and the fifth-largest
the 20-percent variation in the dollar-peso exchange
automotive
rate. We absorbed much of the extra cost to protect our
established its corporate presence in Mexico in 2015 and it
customer base.
currently sells six different models in the country
manufacturer
in
the
world.
The
company
ANALYSIS
HE WHO RULES SOCIAL MEDIA WILL RULE THE WORLD Social media has become an extremely effective communication tool, as well as a relevant player in both sales and new business' projections. Thanks to US President Donald Trump and his Twitter account, the automotive industry has learned this the hard way
50
When Jack Dorsey, Noah Glass, Biz Stone and Evan
Trump’s Twitter campaign was mostly based on attacking
Williams launched the first version of Twitter in July 2006,
automotive companies around the world. After coming up
they probably did not imagine their invention would one
with his infamous wall, Trump’s attention turned to NAFTA, the
day become such a powerful tool, capable of turning the
automotive industry and Mexico’s success in attracting foreign
business world on its head. Social media has become an
investment. In several campaign speeches, Trump threatened
extremely effective communication tool, with platforms that
to slap a 35 percent tax on cars entering the US from Mexico
reach around the world. According to Statista, 97 percent of
and publicly shamed Ford for announcing it would move its
all businesses globally use it in their marketing strategies,
entire compact production to Mexico and invest US$1.6 billion
resulting in a total expenditure of more than US$17 billion
in a new plant in San Luis Potosi.
in the US alone. Once elected, Trump’s weapon of choice started to fire again. The market’s globalized nature is forcing more and
After Ford announced it would cancel its latest investment
more players to embrace it as part of their day-to-day
in Mexico, the president tweeted his thanks for the 700 new
activities. The automotive industry is no stranger to these
jobs the company would create in its Michigan plant, along
circumstances. Facebook and Twitter have proven crucial
with the US$1 billion investment plan and 2,000 jobs that FCA
for automakers to survive in a competitive environment.
planned for the US. The only US OEM remaining was GM but it
No wonder: according to INEGI, 57.4 percent of people in
was not long before Trump threatened the company directly
Mexico are internet users and 70.5 percent of internet users
with another tweet: “General Motors is sending Mexican made
are under 35 years of age. Although these people might not
model of Chevy Cruze to U.S. car dealers-tax free across
go online with the specific intention of buying a car, INEGI
border. Make in U.S.A. or pay big border tax!”
specifies that 88.7 percent of all internet activity is related to finding information while 71.5 percent of the time people
According to GM, most of the Cruze vehicles sold in the US
log into their social media accounts.
are built in its Ohio plant. However, the threat was effective enough to put GM on its toes and for its stock to decline
There is a definite marketing opportunity that cannot be
by 24 cents that same day. Toyota went down the same
overlooked. According to Mayra González, President and
rabbit hole after Trump’s next shot. “Toyota Motor said will
Director General of Nissan Mexicana, the company focuses
build a new plant in Baja, Mexico, to build Corolla cars for
a huge part of its resources on its digital presence. “These
U.S. NO WAY! Build plant in U.S. or pay big border tax.”
platforms allow us to connect with our clients on a more
The statement was incorrect since the company’s new
personal level, sharing the emotional response we want
investment will be in Guanajuato. Nevertheless, Toyota’s
them to feel with our vehicles,” she says. OEMs know sales
stock fell 64 cents that same day and by the next had
paradigms have changed and while customers might still visit
dropped a total US$1.24, ending at US$119.84.
dealerships and browse for a while, most arrive with a clear idea of what they want. This is particularly true of the millennial
Trump’s declarations put such uncertainty on Mexico that
generation. INEGI specifies that almost 30 million people in
according to Bloomberg, several currency traders joked about
Mexico fit into this category. “Millennials are tech-savvy and
the country buying Twitter instead of blowing up its reserves
they make informed decisions based on in-depth research,”
to counter the effect of these threats on the Mexican peso
said Miguel Luz, Marketing and PR Director of Hyundai Motor
against the dollar. The fact that someone thought of it shows
de México. “We have turned our marketing strategy around so
the impact that 140 characters have on the world’s economics.
that 70 percent of our investment is in digital platforms. Social
Ari Fleischer, a former White House press secretary, told The
networks have become one of our main tools.”
Washington Post in a Jan. 3 article that Donald Trump’s Twitter account is the greatest bully pulpit that has ever existed. “In
Perhaps the most interesting development is how social
140 characters, he can change the direction of a Fortune 100
media has impacted investor confidence within the
company, he can notify world leaders and he can also notify
automotive industry over the past year. US President Donald
government agencies that business as usual is over.”
INSIGHT
SWEDISH AUTOMAKER CHANGING FOR THE BETTER TORBEN ECKARDT Managing Director of Volvo Car México 51
Change is not always easy. Hard decisions must be made
fully compare with how Mexicans operate. “In Sweden, when
when companies are not performing as well as they hoped.
you ask someone for something and they cannot do it, they
Torben Eckardt, Managing Director of Volvo Car México, says
say ‘no.’ That ‘no’ is absolute and is non-negotiable,” he says.
it is better to suffer a six-month painful transition rather than
“In Turkey, when you ask for something and people say ‘no,’
deal with a bad operation for years to come.
they actually mean ‘maybe’ and they are willing to negotiate to find the best deal for both parties. In Mexico, no one says
“Volvo’s approach in Mexico has not been the best in previous
‘no’ and that creates uncertainty.
years, which is why our new strategy will focus on improving all neglected aspects of our operations,” says Eckardt.
This does not only affect Volvo Car México internally. Eckardt
Although the brand’s sales grew 20 percent in 2016, which
has also found that this approach creates false expectations
was above the industry’s overall performance of 18.6 percent
on the part of consumers, which in the end, affects the brand.
growth, its overall market share remains at 0.1 percent with
“This is not the way we want to work,” he says. “We want to
1,607 units sold by the end of 2016. As the new Managing
be honest about our capabilities and we will not overpromise
Director of Volvo Car in Mexico, Eckardt was not pleased with
and underdeliver anymore.”
what he found after arriving to the country. As proof of the company’s willingness to establish clear and “Our distributors were underperforming both in terms of
honest goals, Eckardt concedes that Volvo’s previously stated
business management and customer service,” he says. Eckardt
target of reaching 15 percent growth in sales by the end of
took office in June 2016 working as a part-time consulting
2017 is too ambitious. This is mainly due to the company’s
partner and assumed his position full-time on Oct. 1, 2016. By
restructuring of its dealership network and the challenges
Nov. 15, 2016, he had already shut down the biggest dealership
the country has faced with a volatile dollar-peso exchange
Volvo had. “This is an indication of the commitment we have
rate. “Our dealer network is not completely ready and our
to improving performance,” he says.
numbers have suffered in 2Q17,” he says. That being said, Eckardt expects that once internal changes are finalized
Eckardt’s improvement strategy puts Volvo in a tough spot.
between 3Q17 and 4Q17, Volvo will reap the benefits of a
On the one hand, the brand has shut down six dealerships and
possibly growing premium market, which by 2016 grew by
service points while on the other, the latest findings from J.D.
18.6 percent compared to the numbers from 2015.
Power’s 2017 Customer Satisfaction Index show a decrease in general satisfaction in sales in Mexico. “We know clients
Eckardt has high expectations for Mexico and he is sure
expect to have showrooms and repair shops close by but we
Volvo will be able to mimic its success in the European
decided not to rush into looking for a distribution partner,”
market. The brand is also bringing the new generation of the
says Eckardt. “We want to find the right fit for our customers.”
XC60 to Mexico in August 2017, which according to Eckardt
This is taking more time than he expected, however. Eckardt
will be another flagship product for Mexican customers to
has found a cultural barrier that has complicated the way
understand the true Volvo experience. The company might still
the company does business. “In Mexico, there is too much
be looking for a new distribution partner but in the meantime,
eagerness to please and promise things. The most common
the company already has plans to open a new showroom
words I hear are ‘don’t worry,’” he says.
in Santa Fe in August 2017 and another one in Puebla by the end of that month. Before the end of September, Volvo
Eckardt is now learning to navigate the Mexican penchant to
will open a third dealership on Presidente Masaryk avenue.
say “yes” when asked for something. Although his previous
“Opening three new showrooms in just two months shows we
experience in Turkey and Sweden have shown him two
take Mexico seriously, that we are stronger than ever and that
different points of view of how to do business, they do not
we will achieve our goal of 15-20 percent growth by 2018.”
VEHICLE SPOTLIGHT
99,237 Global sales in 2016
52
44.1% Sales growth in 2016
50 YEARS OF AMG AMG’s first win at the 24-hour Circuit de Spa-Francorchamps race back in 1971 set a standard for sports cars. A total of 18 victories and 32 podium finishes in 2016’s racing season honored this standard for vehicle performance. The company famously stands out as an engine manufacturer and is now in charge of Mercedes-Benz’s new eight-cylinder engine production, enhanced with its own V8 engine development. AMG’s collaboration with Mercedes-Benz, launched in 1990, led to the creation of the Mercedes-AMG brand, boosting technology development for both companies. Now, the once upon a time two-man company founded by HansWerner Aufrecht and Erhard Melcher is celebrating its 50th anniversary with more than 1,500 employees and sales of 99,237 vehicles in 2016. To this day, Mercedes-AMG continues to develop its broad portfolio, adding 10 new vehicles in 2016 alone. The brand’s lineup now encompasses over 50 models, ranging from sporty four-cylinder compacts to large 12-cylinder vehicles, SUVs, coupés, cabriolets and roadsters. Among the most popular launches of 2016, Mercedes-AMG released the GT R, GT Roadster and GT C Roadster models. As part of the celebrations for AMG’s anniversary in 2017, the company will also launch the AMG GT C Coupé, which will be equipped as the special Edition 50. “We’re on the road to worldwide success with our strategic portfolio expansion and can look back on a sensational year,” says Tobias Moers, Chairman of the Board of Management of Mercedes-AMG GmbH. “In addition, our AMG GT series, which was developed entirely in-house, is now available as a broad-based family, with which we have impressively demonstrated our expertise as a sports car brand.” Technology is one of Mercedes-AMG’s cornerstones for advanced sports car performance. As part of the company’s one man, one engine philosophy, each of Mercedes-AMG engines is hand-crafted by only one engineer, ensuring not only quality but exclusivity in each of the brand’s units. The company has also worked on axles and suspensions specifically designed for AMG models. It has even delved into lightweight trends with the intelligent aluminum construction used in GT models. Mercedes-AMG is now moving one step forward, translating Formula 1 technology into the first commercially available street-legal hypercar in 2017. The car will have a power output of 1,000hp, fourwheel drive and an all-electric front axle.
53
VIEW FROM THE TOP
OPENING DOORS TO SMART MOBILITY EDGAR PACHECO Sales Subdirector of the Commercial Division at Honda de México 54
Q: How is Honda dealing with the peso depreciation against
Q: How is Honda approaching the environmental element
the dollar and the resulting increase in car prices?
related to its vehicles?
A: Mexico is one of the cheapest places in the world to buy
A: In anticipation of 2025 mileage regulations established
a car, which proves an advantage for the end customer.
by the Environmental Protection Agency in the US, we
Margins are narrow in automotive sales in general but the
began working with hybrids before they attracted attention
situation is aggravated when cars are imported. Having plenty
in the market. These became more popular due to pressure
of choices available in the country is another contributing
from environmental policies such as the No Drive Day
factor to maintaining stable prices. The introduction of new
vehicle restrictions in Mexico City and the State of Mexico,
brands led to a price war because all players want to protect
rather than consumer concern for the environment. Some
their market share. We have a strategy in place to fight the
years ago, we marketed two hybrid vehicles that were
peso’s depreciation against the dollar but we are developing
not as successful as we had hoped. Now the need for
sustainably and not accelerating ahead of market conditions.
environmentally friendly vehicles will inspire new launches.
The decreasing dollar price is helping all brands level their margins but further price increases are to be expected.
The purpose of the new Civic launch is to lower the engine grading to comply with EPA standards and to downsize
Q: How will Honda’s technology help the company justify
the cubic capacity of new vehicle engines. Honda’s VTEC
these price increases?
system improves the volumetric efficiency of an internal
A: Since last year we have seen great success with the Civic,
combustion engine and helps a 6-cylinder engine work with
which sells in greater quantity than the Accord. The latter
the same capacity as a 3 or 4-cylinder one.
has been our flagship product since we came to Mexico but unfortunately, the large sedan segment has been
Q: How is Honda working to improve its internal processes
decreasing. The Civic now has new technology and a new
and the customer experience?
engine that is the same as that installed in the CR-V, our
A: We tell car owners openly what is damaged or replaced
best-selling model. This 1.5L turbo engine was unveiled last
on their cars when they arrive at the dealership. We charge
year and outputs the same horsepower as the previous
transparently, which also generates customer loyalty. Our
model using a small engine. This makes the vehicle lighter,
quality is rated excellent by customers just as our aftersales
eco-friendlier and in line with international EPA standards.
services is. Instead of aiming to be the cheapest on the market, we offer customers a level of distinction. One
Another advantage of our product line is the inclusion
specific worldwide problem with Takata, the provider whose
of continuously variable transmissions (CVT). We tested
airbags were unsafe for use, affected Honda’s aftersales
CVTs against traditional configurations and we think it is
service. We presented information about the incident to the
the best and most intuitive one. Some people complain
Federal Attorney’s Office of Consumers (PROFECO) and
about the CVT’s responsiveness because many want to hear
we organized a recall to replace these faulty components.
the gear changes. However, many test drivers loved this characteristic because of its responsiveness and it has been
Honda's main area of opportunity is in data management.
well-received by the market.
With social media, our data sources have only expanded so we must find a way to include all this information. To change faulty airbags, we have struggled to contact all
Honda was founded in 1948 in Hamamatsu, Japan and opened
vehicle owners. We have the original owners’ information
its first US storefront in Los Angeles in 1959. What began as
for the entire Honda vehicle park but cars change hands
a nimble operation with eight industrious associates quickly
over the years and there is no public record that tracks the
grew to astounding heights in vehicle production and sales
used-car market.
INSIGHT
LACK OF MANUFACTURING PUTS LIGHT ON AFTERSALES SERVICE, QUALITY ERIC PASQUIER Director General of Renault México 55
Local production can be a major advantage for controlling
within the first six months of 2018. “This pickup model has
costs, especially in a volatile currency exchange-rate
been launched in Colombia, Argentina and Brazil,” says
environment, but sensible product launches and an integrated
Pasquier. “The Duster Oroch will build upon the Duster’s
image might be enough to get ahead in the local market,
good name in the Mexican market and it will also help us
according to Eric Pasquier, Director General of Renault México. This is the challenge the French automaker faces in Mexico as it imports 100 percent of its products. “Without a local manufacturing presence, it is hard to deal with an unpredictable exchange rate that ultimately impacts our revenue,” says Pasquier. The euro exchange rate is not favorable for the imports-based Renault and if conditions worsen, Pasquier fears the company will not be able to commit to growth beyond a 2 percent market share. “What is most important is to always aim for a balance between sales volume and revenue for the company.”
“
diversify our portfolio even more.”
What is most important is to always aim for a balance between sales volume and revenue for the company”
Pasquier hopes to capitalize on the domestic market’s expected growth of approximately 5 percent to improve the
To counter its lack of manufacturing activities in the region
company’s share. Renault holds a 1.9 percent market share
and achieve sales goals, Pasquier has focused on aftersales
in Mexico and its highest participation historically has been
services, financing for 60-70 percent of Renault’s overall sales
2.6 percent. Between 2015 and 2016 the brand’s sales grew
in the country and a strong lineup of quality products.
by 23 percent but this is not enough, says Pasquier. “If you do not have at least a 5 percent market share in a country,
Pasquier says that previously, Renault had a lineup for
it is like having no presence or brand awareness,” he says.
Europe and another for the international market. “Now, we
“Although reaching a 5 percent share in Mexico is still a long
are striving to build the real image of Renault in Mexico. We
way into the future for Renault, we are set on recovering our
are marketing vehicles with fewer differences to those in
2 percent share quickly. We must, however, be cautious of
Europe.” The company unveiled two models that follow its
factors that could damage our operations.” Although the SUV
global image: the new Koleos was launched at the end of 2016
segment is Renault’s priority for the time being, the brand
and in May 2017 Renault released the Captur, both with the
has also detected a growth opportunity in the sedan market
same design as their European counterparts.
with large fleets such as those used by companies like Uber. The Renault Logan has been particularly successful with on-
The Koleos and Captur are part of Renault’s SUV portfolio,
demand driver companies, according to Pasquier, although
complemented by the Stepway and the Duster. With these
he stresses that the brand must not neglect market segments
models, the company already participates in the compact,
where it has already gained ground.
mid-size and full-size SUV subsegments and according to Pasquier, Renault plans to introduce a mini SUV that
The company is also participating in the electric-vehicle
will complete its lineup and allow it to compete in all
segment. To accompany the compact Twizy, Renault expects
subsegments. SUVs have shown strong growth in recent
to launch its Zoe model from Europe but Pasquier believes
years, according to data from AMIA. SUV sales increased
this will not be finalized in 2017. Pasquier sees an opportunity
17.8 percent between 2015 and 2016, representing 19.5
for the vehicle but he acknowledges the Mexican market is
percent of the country’s overall sales in 2016. Although
not ready to incorporate such costly models until it improves
the Captur will be the company’s only new launch in 2017,
its charging infrastructure and the government provides the
Pasquier is already planning the release of the Duster Oroch
right incentives.
INSIGHT
DRIVER EXPERIENCE, SAFETY BEFORE SALES KOTARO WATANABE Director General of Subaru México 56
Vehicle brands must constantly evolve with technology,
improved, “especially in areas that enable us to understand
preparing for the future without losing sight of user
the needs of our customers or areas where improvement is
experience. Among Subaru’s goals is to design cars for a
required.” He believes a strong distribution chain is important
more enjoyable life. The vehicle maker has been building its
because people do not enquire about budgets online, they
reputation by inspiring trust among Mexicans for over 10 years
ask where to buy.
with a focus on the driver. Its target? To conquer 1 percent of local market sales by 2020.
The OEM wants Mexicans to become familiar with its diverse portfolio of products, such as the Boxer engine, which Subaru
“Our plant does not aim to produce in volume. We are
firmly believes is the optimum design for driving enjoyment.
interested in quality for our customers,” says Kotaro
The Subaru Symmetrical All-Wheel Drive system is another
Watanabe, Director General of Subaru México, who adds
interesting market proposition for customers. Designed
that the company’s objective is to identify its customers in
to optimize both traction and balance, the entire system
any given country and establish the brand using the same
lies along the centerline of the vehicle, balancing weight
methods already working in other countries. Before expanding
distribution to provide optimal performance and control.
to capture new clients’ attention, the OEM wants to care for the clients it already has and improve its aftersales service.
As part of the company’s plans to promote its driver-focused vehicles in Mexico, it will launch the Subaru Global Platform
Watanabe recognizes that gaining a loyal clientele is a
(SGP), a cutting-edge redesign of the body and chassis that
team effort. His goal is to reinforce Subaru’s service quality
advances performance and delivers a new type of superior
together with its dealerships by first understanding how their
driving experience. SGP reinforces the vehicle’s rigidity by 70-
operations cross over. The next step is to improve mutual
100 percent compared to current models, stabilizing handling
capacity, mechanics’ skills and the service that sales advisers
and shock absorption by 40 percent. These security-focused
provide. Its commitment to Mexican clients led Subaru to open
changes to technology are different from others brands,
offices in the capital city in 2016, and the first Auto Parts
according to Watanabe.
Warehouse in Mexico City. The brand’s Lineartronic technology, a continuously variable Watanabe explains that his team is not looking for massive sales
transmission, not only makes driving quieter and smoother,
at the moment. It wants to strengthen direct communication
it makes the Subaru Boxer engine and Symmetrical All-
channels using the internet and has implemented a
Wheel more efficient. This keeps the engine in its ideal
development plan to consolidate its countrywide distribution
power range to deliver class-leading fuel consumption and
chain. During the last 10 years, Subaru has grown in the US,
reduce CO2 emissions. In terms of security, the product Eye
especially in the Sun Belt states just next to the border with
Sight, a driver-assist technology, helps with movement in
Mexico. Through customer contacts received via the internet,
traffic, optimizes cruise control and warns the driver if the
it has detected that many Mexicans, especially those who
car leaves the lane.
frequently cross the border, are already familiar with Subaru’s quality. Success in Mexico will rely on matching the quality of
The company’s objective is to sell 2,000 units in 2017 but the
local service to the brand’s standards.
priority to improve service and processes stands. After the brand announced the next SUV, the new Subaru XV, another
To cater to those limited to online information about Subaru’s
surprise is lined up for the Mexican market in 2017. The
vehicles, the company made big changes to its homepage and
seven-seater SUV Ascent, a new concept announced at the
established a social media campaign launched in September
New York International Auto Show in April 2017, will replace
2016. Watanabe says online service quality can always be
Subaru’s Tribeca SUV.
VIEW FROM THE TOP
FUTURE LOCAL MANUFACTURER SEEKS FURTHER GROWTH PHILIPP HELDT Managing Director of INFINITI Mexico and Latin America 57
Q: What are your strategies to build on the steady growth
to Mexico. The brand also teased what the new QX80 could
the company has experienced?
look like at the New York Auto Show, which shows what the
A: Over the last three years we have experienced accelerated
future could be like for our top-of-the-line SUVs.
double-digit growth. Nevertheless, 2017 is a more challenging year for everyone in the industry. As a brand, we expect
Q: How is your manufacturing venture in Mexico advancing?
to keep growing and strengthening INFINITI’s presence in
A: INFINITI experienced a record year in 2016, not only in
Mexico but at a slower pace than we did in previous years.
Mexico but worldwide with over 200,000 vehicles sold. To cater to this growth, the company has increased its
Our geographic expansion has been a priority for the brand
production footprint beyond Japan, reaching the US, China,
through 2016 and the first half of 2017. Sales success has
the UK and now Mexico with the new COMPAS joint-venture
driven INFINITI to grow its dealer network, offering a better
between Daimler and the Renault-Nissan Alliance. The plant
service to our clients and increasing brand awareness in
located in Aguascalientes will satisfy global demand and
the country. Our dealership network now has a total of 12
address the domestic market. We have not yet decided
INFINITI Centers, up from the nine we had at the end of 2016.
which product we will manufacture there but we know it
One of the cities we targeted was Cancun. We also expanded
will be a further addition to our current lineup. The project
our presence in the Mexico City metropolitan area with a new
is advancing on schedule and we expect to start production
dealership in Toluca and another in Satelite. The latter was
by the end of 2017.
our latest opening and it is now the biggest dealership we have in Mexico and in Latin America.
Q: In terms of technology, how is INFINITI innovating to address the latest trends in the automotive industry?
Q: How are you adapting your portfolio to ensure the
A: We just presented our innovative variable-compression
brand’s success in the market?
turbo (VC-T) engine. Having variable compression in a
A: We plan to continue growing our product portfolio just like
combustion engine has been a long-pursued dream in the
we have done since 2015 and particularly through 2016. This
automotive industry because it allows for the combination
past year we introduced our completely new QX30, which
of high-performance and high-power configurations with
allowed us to compete in the compact crossover segment.
fuel-efficient results. INFINITI is the first brand to present a
We also launched a makeover of the QX60, which is our best-
production-ready design. We expect to include this engine
selling SUV, and new versions of our best-selling sedan, the
in at least one of our products in the near future.
Q50, including a new top-of-the-line version called Q50 400 Sport featuring a new twin-turbo V6 engine with 400hp. This
Our VC-T technology strengthens our vision of launching
model is allowing us to participate in the high-performance
industry-first developments. INFINITI was the first automaker
sedan subsegment, which we had not previously explored.
to introduce a 360° camera, an active hydraulic suspension, fully electronic or Direct Adaptive Steering (DAS) and a
In 2017, we have already launched the new Q60 coupé. This
Safety Shield comprised of an array of cameras and sensors
is a renovated version of the coupé we already had but
that allow the vehicle to brake by itself while driving forward
it now incorporates the new image of the brand in terms
or backward and to stay in its lane.
of design and technology. We will make further product announcements in 2017 but we do not have defined dates for their arrival. Our Q50 2018 will include several enhancements
INFINITI is the luxury unit of Nissan. The brand was created
in terms of exterior design, especially for the high-end
in 1987 and it started selling in the US in 1989. INFINITI is
versions. INFINITI already presented its new QX50 concept
present in over 50 countries and currently sells over 200,000
at the Detroit Auto Show, so it could arrive in the near future
vehicles globally
VIEW FROM THE TOP
CHINESE OEM MAKING ITS MARK IN MEXICO PATRICK YANG Director General of BAIC de México 58
Q: How has BAIC grown to be one of the main OEMs
2017. Subsequently, we will establish our five-year plan to
internationally and what role do you expect Mexico to
show the country how ambitious we are.
play in your global strategy? A: BAIC’s internationalization began on June 22, 2013.
Q: Considering the lack of precedent set by Chinese OEMs
Being a young company gives us room to do things
in Mexico, how will you build trust to participate in such
differently and to stand out from other automakers in
a competitive market?
the market, especially Chinese OEMs. We purchased our
A: Previously, another Chinese company tried to market
technology from SAAB in 2009 and built the BAIC brand
its products in Mexico but was not successful. This led us
incorporating global ideas and technology. In addition, our
to come up with a new way to promote our brand and
partnerships with Hyundai and Daimler supported us with
our products. From the experience of this company and
experience, adding to the knowledge provided by our auto
our own experience in other international markets, we
parts division and our merger with Inalfa. These alliances
determined that we needed a formal distribution channel
allowed us to create an international business model and
to properly target the Mexican market, just like other
to offer the best solution to our clients.
international OEMs. This would allow us to showcase the vehicles and provide the necessary aftersales service for
After putting our globalization efforts into motion in 2013,
our clients.
we chose several countries as strategic markets for our operations. One was Mexico, alongside Russia, South
Aftersales was a major area of opportunity for Chinese
Africa and Brazil. Up to that point, Brazil was a promising
carmakers venturing into Mexico so before introducing our
region but changes to the country's automotive market
vehicles to the market, we made sure we had the support
moved our focus to Mexico and South Africa. Our goal
of local auto parts branches. We already have a spare parts
is to build production sites in all these countries and in
center in Mexico City and we plan to build another two in
December 2015 we signed an agreement with the South
the Bajio region and the north of the country.
African government to build a new plant with an US$800 million investment. The project started in August 2016 and
Our future investment will also show our long-term
the plant is expected to begin operations in the second
commitment to Mexico. We will offer financial support for
half of 2018. It will allow us to target the entire African
our customers through Chinese and international banks.
continent.
We are currently working with Banorte in Mexico and have an alliance with JP Morgan in the US. Additionally, we have
Following the same strategy, we plan to have a
a partnership with ICBC from China, HSBC and Santander.
manufacturing facility in Mexico to manage our exports
We are trying to use as many resources as we can from
in the region. We will first focus on neighboring countries
international companies to build our own strengths and
in the Caribbean and Latin America, eventually moving
advantages. We are a Chinese company but we are also a
to North America. Chinese companies are known for
global player and through these strategies we can create
working fast so we expect to decide where, when and
trust with clients and with the Mexican government. Right
how much we will invest in Mexico by the second half of
now, we are in Mexico and we are established as a Mexican company as well.
BAIC stands for Beijing Automotive Industry Corporation, a
Q: Why did BAIC choose Grupo Picacho as its main
company that and is present in 44 countries including Mexico
distributor in the country?
via the distributor Grupo Picacho. BAIC has joint projects in
A: Before signing an agreement with Grupo Picacho we
China with Daimler, FCA and Hyundai
carried a two-year study of the Mexican market. We talked
with several dealership groups and discovered that many
and by 2022 when Beijing hosts the Winter Olympics, the
of them were not confident investing in and distributing
city aims to only have electric taxis. These vehicles are
a Chinese brand. Each of our dealerships required an
an attractive solution for the government to reduce its
investment of approximately US$1 million so it was a risky
carbon emissions and ease traffic conditions and we have
decision for them. After several discussions with Grupo
the necessary experience to support companies that want
Picacho, we reached a mutual understanding.
to integrate electric units into their fleets.
The Group’s directorate visited BAIC’s operations in China and saw the results of our current joint-ventures with Daimler and Hyundai. Noticing that we had more than 58 years of experience, a healthy background with the
BAIC's goal is to hold 3 percent market share by 2020 59
Chinese government and a strong market share in our home country, it signed the agreement and both parties
We will not sell electric cars to the Mexican public in the
were pleased with the decision.
short term. Most investments in electric technologies go to establishing charging stations. Without the right program,
Q: Where does BAIC see the biggest opportunities to
the investment is not a practical alternative but we are
market its products?
working with the government to find an adequate solution
A: After our two-year analysis, we concluded that Mexico
for public transportation and leasing operations.
City and its neighboring states represented more than half of the total automotive market in Mexico, allowing us to
Q: How do you see China and Mexico’s relationship
determine the best locations for our distributors. The first
improving after BAIC’s move into the country?
was established in Mexico City in June 2016, the next in
A: We see this as an excellent opportunity for our
Cuernavaca in July and the third distributor in Queretaro
commercial relationship with Mexico to grow further.
by the end of October. Another four dealerships were
China’s President Xi Jinping visited Mexico in 2013 and
opened before the end of 2016. We will continue to focus
President Enrique Peña Nieto went to China in 2014. Both
on the center of the country, the Bajio region and the north
have met at several international conferences and both
of Mexico due to the growth levels we have seen through
countries are hoping to do more business.
2015 and 2016. Three years ago, China opened its borders to more imports Q: What opportunities does BAIC see for its electric car
and I think there are many products we could source from
offering?
Mexico. There is a definite opportunity to improve our
A: The electric car market is not as big as we imagined
bilateral relationship and BAIC’s investment will boost
it would be, not only in Mexico but in the whole world.
this exchange. We do not want to focus on numbers in
Even in China, electric vehicles are a small percentage
Mexico but on market-oriented growth. Our goal is to hold
of overall sales, though Beijing is currently the biggest
3 percent market share by 2020. In addition, we plan to
market for electric cars with almost 10,000 units in use,
expand beyond the domestic market, so our production
mostly as taxis. In 2017, the plan is to double that number
base in Mexico will have an even greater reach in the future.
Mercedes-Benz Tourismo
HEAVY VEHICLES
3
As stricter regulations are enforced, heavy-vehicle manufacturers must follow proper guidelines in their manufacturing practices. However, this entails an upsurge in price that will not sit well with users. This presents a challenging situation as the government pushes for a more aggressive renovation strategy for the vehicle park while refraining from offering the proper incentives to carry it out. The global economic situation presents an additional impact as the volatile exchange-rate environment hampers domestic growth.
The Heavy Vehicles chapter offers an insight into the most important heavy vehicle players in Mexico. Producers present the new technology that will help them to comply with environmental standards and to improve vehicle performance. New regulations are analyzed to highlight their impact in manufacturing, exporting and sales operations, taking into consideration the latest market demands. Companies also share their strategies to counter the negative effects of the peso’s weak position in this dollar-dependent sector.
61
63
CHAPTER 3: HEAVY VEHICLES 64
ANALYSIS : Dollar-Dependent Market Needs Incentives to Grow
65
VIEW FROM THE TOP : Miguel Elizalde, ANPACT
66
VIEW FROM THE TOP : Leonardo Soloaga, MAN Truck & Bus México
68
INSIGHT : Carlos Pardo, Navistar Mexico
69
VIEW FROM THE TOP : Jan Hegner, Daimler Buses México
70
VIEW FROM THE TOP : Enrique Enrich, Scania Mexico
72
TECHNOLOGY SPOTLIGHT : Mitsubishi Electric Automation’s Redundant Control System
73
INSIGHT : Nozomu Harada, Hino Motors Sales México
74
INSIGHT : José Martínez, MASA
75
VIEW FROM THE TOP: Moshé Winer, Volvo Group México
ANALYSIS
DOLLAR-DEPENDENT MARKET NEEDS INCENTIVES TO GROW A plethora of factors combined in 2017 to put the brakes on the country's production growth and domestic sales are also seen lagging the results of the previous year. Currency volatility, nationalistic rhetoric north of the border and slower export markets are among the main culprits hindering the sector
64
Even though Mexico enjoys a better position in the global
projections for heavy-vehicle manufacturers. After the peso
ranking of heavy-vehicle manufacturers and exporters
hit rock bottom at approximately MX$22 in January 2017,
than in the light-vehicle industry, conditions have not been
makers could no longer hold prices at previous levels,
favorable for the market in general, leading to a decrease
putting pressure on both OEMs and end clients. “We
in production volumes. Sales posted relatively strong
deliver quotes with a certain price and an expected profit
results in 2016 but growth will not last for long, according
margin but these change before we deliver the vehicle,”
to industry insiders.
says Enrique Enrich, Director General of Scania Mexico. To counter these negative effects, companies have adopted
Total heavy vehicle production accounted for 150,889
different strategies depending on their priorities and areas
vehicles in 2016, which represented a decrease of 21 percent
of expertise. Daimler Buses, for example, chose to change its
compared to figures from 2015. As a result, exports also
invoicing to pesos in an effort to provide clients with more
took a heavy hit, ending the year down 32.4 percent from
certainty. “We know that 80 percent of our clients invoice
the previous period for a total of 106,161 units. Miguel
their operations in pesos and for this reason we changed
Elizalde, Executive President of ANPACT, links this decrease
our own pricing to pesos in March 2015,” says Jan Hegner,
in operations to a slowing market in Mexico’s main export
CEO of Daimler Buses México. Others, such as Scania, have
destinations. “[Demand in] the US, Canada, Colombia,
chosen to grow their focus on service operations, betting
Ecuador, Chile and Peru has decreased significantly,” he
on loyalty and a closer relationship with the client.
says. “Almost 95 percent of Mexico’s heavy vehicles go to the US and we have not yet recovered our presence in
Price volatility has also limited the evolution of the vehicle
the Colombian market, which was our second-main export
market, which is currently stuck at Euro IV environmental
destination in 2012.”
regulations when the world is already moving to Euro VI. “We want to implement new engine and emission-control
Early numbers from INEGI show a stable operation for
technologies but we need the support of the government,
2017 but Elizalde expects a further reduction in Mexico’s
including incentives to cover the 30 percent increase in
production of 20 percent. Between January and May 2017,
vehicle costs inherent to these technologies,” says Jaime
55,468 vehicles were produced while 40,974 of those were
Jaime, President of CANAPAT. Current conditions do not
exported. Elizalde says that an increased investment in
allow for technology renovation. OEMs and associations
infrastructure in the US could fuel the market once more
agree that without incentives, clients are not willing to invest
but the erratic rhetoric of President Donald Trump clouds
15-30 percent more in a new vehicle, while manufacturers
ANPACT’s vision for the rest of the year.
refuse to absorb that cost.
Within the domestic market, conditions seemed more
The country is still far from reaching its goals of replacing
favorable until 2016. Though moderate, both retail and
the 180,000 vehicles that according to ANPACT are 21 years
wholesale numbers showed an increase compared to
of age or older. To boost vehicle renovation, the government
2015. Retail sales totaled 45,339 vehicles while wholesale
has put in place a scrappage scheme but that has its own
numbers reached 46,162 units. This represented growth of
limitations. Due to budget limitations, regulations from the
11.29 and 10.39 percent respectively. This upward trend will
Ministry of Communications and Transportation dictate that
not be as strong in 2017, though. Figures from January to
only 6,000 units of over 10 years of age are eligible to be
May 2017 show signs of deceleration for both retail and
scrapped and receive a remuneration of up to MX$336,000
wholesale. INEGI reports 17,700 units sold through retail and
(US$18,970) per year, 3,000 from large fleet managers and
16,033 in wholesale, which represents growth of 7.07 and
3,000 from owner-operators. Both the monetary and unit
8.22 percent compared to the numbers from 2016.
caps are an obstacle, according to Elizalde. “At that pace, it would take us 30 years to replace [all vehicles],” he says. “To
Being an industry mostly valued in US dollars, uncertainty
reduce the average age of the fleet we should be scrapping
in the dollar-peso exchange rate has greatly impacted sales
up to 20,000 thousand units yearly for the next 10 years.”
VIEW FROM THE TOP
A ROCKY ROAD FOR HEAVY VEHICLES MIGUEL ELIZALDE Executive President of ANPACT
65
Q: What is the outlook for Mexico’s heavy-vehicle
could decrease by 16 percent. This is the same growth rate
manufacturing operations?
the industry saw in 2016 so in reality, we could go back to
A: Mexico ranked sixth in heavy-vehicle production in 2016
the same sales levels posted in 2015.
and the country still maintains its number one position as an exporter of fifth-wheel tractor trailers. Regarding overall
Mexico has an ideal potential market of between 60,000-
vehicle exports, the country was ranked fourth globally.
70,000 heavy vehicles per year, if we compare it to
By 2016, production decreased over 20 percent and the
countries that have a healthy renovation strategy. The
preliminary numbers for 2017 indicate a further reduction of
most we have sold is approximately 53,000 and more
20 percent. Heavy-vehicle exports to our main destinations
than 180,000 vehicles are 21 years old or more. We cannot
including the US, Canada, Colombia, Ecuador, Chile and
replace 180,000 vehicles in a single year, which is why
Peru have decreased significantly, negatively impacting
60,000 to 70,000 is a more realistic goal.
the country’s production numbers by a total of 40-50 percent. Almost 95 percent of Mexico’s heavy vehicles go
Q: How will an expensive dollar impact the adoption of
to the US and we have not yet recovered our presence in
stricter environmental technologies?
the Colombian market, which was our second main export
A: SEMARNAT is in charge of the adoption of Euro V/EPA07
destination in 2012.
and Euro VI/EPA10 technologies and the application of NOM044. The official rule has not been published yet due to the
Q: What do you see as the main opportunity for the heavy
lack of ultra-low sulfur diesel availability but the adoption
vehicle industry after NAFTA is renegotiated?
of new technologies to comply with stricter environmental
A: Current regulations have been excellent for promoting our
regulations can represent an added investment of between 10-
exports so ideally, we would like to keep them that way or
20 percent. With the increase in dollar prices seen in January
improve them for the benefit of both countries. Following US
2017, that difference has increased over 30 percent, which is
threats to impose border tariffs, Mexico decided to increase
why it is important to improve the country’s renewal strategies.
local content in production but this would also be a challenge
We expect regulations to be published in the first half of 2017.
for national industry. The heavy-vehicle sector works with
These would be gradually implemented from January 2019,
one of the highest rates of regional content in NAFTA, at 60
which is also the government's timeframe for offering 100
percent. This percentage is high enough and anything higher
percent availability of ultra-low sulfur diesel (ULSD).
would risk making the region uncompetitive. The liberalization of fuel costs is another obstacle, as it also Q: How have exchange rates affected the domestic
increases the total cost of ownership of the vehicle. Fuel
market’s development?
represents 25-35 percent of a company’s operating costs
A: Against all odds, the domestic market maintained
and will imply a revision of either tariffs or subsidies for
growth in 2015 and 2016, even after challenges related to
both transport and logistics operations. The combination
the dollar-peso exchange rate. Truck sales are currently on
of the adoption of new technologies and added fuel
the rise, following the economy’s overall development, and
expenses will leave operators unable to take on aggressive
we expect them to stabilize later in the year. In contrast,
renovation strategies.
bus sales are much more dependent on government programs and vehicle-renewal cycles. We might be looking at an accelerated purchase effect, fueled by the
The
OEMs’ commercial strategies. Although we grew in the first
Manufacturers (ANPACT) has represented heavy vehicle and
months of 2017, we do not see this momentum keeping
engine manufacturers since 1992, promoting the development
pace throughout 2017. Our projections show that sales
of the transportation industry in Mexico
National
Association
of
Bus,
Truck
and
Tractor
VIEW FROM THE TOP
WORKING TOWARD A STRONGER MARKET PRESENCE LEONARDO SOLOAGA Managing Director of MAN Truck & Bus México
66
Q: MAN has set goals for 5 percent market share in the truck
world. In 2015, the country was the largest truck exporter
segment and 18 percent in the bus segment. How successful
globally. The supplier network is strong and extensive and
have you been?
we are confident that local players are capable enough to
A: Between January and April 2017, we reached a 2.7 percent
address all our requirements regarding quality. Our strategy
market share in trucks and a 16.4 percent share in the bus
is to keep growing our local content, understanding the
segment. There are still areas of opportunity for the company
needs of our customers.
but we are well on track to reach our proposed goals by the end of 2018.
Thanks to the arrival of BMB Mode Center to Mexico, we will now be able to transform vehicles to suit the needs
In past years, we have grown at a rate of 15-20 percent
of our local customers. We will perform these changes
year-on-year both in sales and production in our plant in
with local supplies, guaranteeing the same quality as if
Queretaro. We expect to continue delivering the same results
these vehicles were originally manufactured with these
in 2017 and in the near future. Although we currently do
specifications.
not plan to export to the US, our operations in MAN Latin America are promoting our exports. Twenty Latin American
Q: How have the traditional VW and MAN families evolved
countries have increased their exports by 40 percent so far,
and how are you integrating the latest additions to the
including Mexico.
company’s product portfolio? A: We are developing new vehicles with our body
Q: How has the company evolved in terms of client
manufacturing partners, always integrating the latest
relationships and what new contracts have you closed?
advances in technology, innovation and alternative fuel
A: Grupo IAMSA is one of our main clients at the moment
applications, such as natural gas. The goal is to complement
and we are working to strengthen our relationship by
our existing product line by identifying the best opportunities
offering new products and services. We are in the final
in the market. In 2016, we released six new models to the
stages of delivery for the last contract we signed with the
market and by the end of 2017 we expect to deliver two or
company. We have also closed other major negotiations in
three more. As a result, MAN Truck & Bus México will have
2017. Two of the most important contracts were with ADO
one of the most complete portfolios in the market.
and Heineken. BRT models will be one of our new alternatives and we Q: What development plans does the company have to
expect our vehicles to be available by the end of 2017. That
achieve 30-40 percent national content in its production?
being said, midibus models are still a crucial part of our
A: We are restructuring our engineering and purchasing
portfolio. Our 15.190 model, for example, doubled its sales
divisions in an effort to make them more oriented toward the
in the first months of the year.
development of Mexican suppliers. We are already in contact with several local companies who are now participating in
Q: What goals does the company have in the natural gas
the development of some of our components. Mexico is one
segment after presenting its Volksbus 17.280 OT chassis at
of the most important heavy-vehicle manufacturers in the
Expo Foro? A: Among our new projects, natural gas units are also a focus for this year and we are currently in the testing phase for
MAN Truck & Bus is a subsidiary of the Volkswagen Group.
some of our new models. We believe that natural gas units
The company is headquartered in Germany and focuses on
will be a relevant alternative for Mexico’s transportation
the production of buses, light and heavy trucks. In Mexico, the
landscape and we are preparing to take advantage of this
company manages the VW and MAN brands
opportunity.
Q: How successful have cab-over models been in Mexico and
Q: What are the main advances the company has worked on
how are regulations promoting the adoption of these units?
in terms of driver and passenger safety and connectivity?
A: Mexican operators are gradually accepting cab-over
A: In terms of safety, MAN units can currently be equipped
models because they understand the benefits the vehicle
with three systems. First, our adaptive cruise control
can offer in terms of cargo volume, maneuverability
(ACC) technology, powered by the “MAN Tempomat�
and visibility. Cab-over trucks are also more versatile
system, constantly monitors the area in front of the
when it comes to inner-city deliveries and are safer than
vehicles, helping the driver maintain a safe distance
conventional models. In the light-truck segment, acceptance
between the truck and the vehicle in front. The system can
for these vehicles is growing considerably and we expect
adjust speed when it detects the vehicle in front slowing
that trend to translate to the heavy-vehicle market.
down. Second, the lane guard system (LGS) can alert the driver when the vehicle is leaving its programmed lane,
Q: What strategies has MAN implemented in the cargo
ensuring timely maneuverability and avoiding potential
sector to achieve a greater position in the market?
accidents. Third, the emergency brake assist (EBA),
A: We are participating in different events organized by
together with the ACC and LGS systems, helps the driver
transport associations such as CANACAR and ANTP. We
if the truck approaches an obstacle. EBA alerts the driver
target shows oriented toward owner-operators, as well
and activates the braking system, minimizing and in ideal
as SMEs and large companies, so they can understand
conditions, avoiding an accident.
what kind of solutions we can offer their business and the integral service portfolio we offer to cover all their
The company has also made connectivity one of its main
fleet and transporting needs. We are also participating
objectives. All units are equipped with our CAN LOGGER
in the Logistics Summit & Expo because it is an excellent
fleet-management system, which allows the client to monitor
opportunity to show our products and technology to
the performance and physical condition of every vehicle.
companies participating in the logistics sector. Expo
This helps the company track its shipments, improving fuel
Transporte ANPACT in Guadalajara is also a priority for
consumption and anticipating maintenance procedures, thus
the company. This is the biggest event in the region for
reducing operating costs. The system can be configured
transportation companies and we are ready to show
according to the needs of each client and the platform can
our latest innovations and our most recent launches in
be escalated to perform telematics operations, helping the
November.
client consult information remotely.
67
INSIGHT
JOINT PROCUREMENT STRATEGY ENSURES GROWTH CARLOS PARDO Vice President and Managing Director of Navistar Mexico
68
Its backstory is interwoven with the US industry, but Navistar
Despite joint innovation projects with Volkswagen, Navistar
continues to see a strong future in Mexico’s automotive
will not be leaving its OnCommand Connect program
sector, backing up that faith with investments despite the
behind. In addition to a standard telematics service with
nationalistic rhetoric from President Trump that has impacted
GPS, the program provides real-time information on the
the local industry. Carlos Pardo, Vice President and Managing
physical and mechanical status of the vehicle, and also
Director of Navistar Mexico, says the company’s focus is on
on driving habits. Navistar boasts 5,000 units connected
Mexico rather than on what could possibly happen in the US.
with OnCommand technology and the target for the end
“Uncertainty definitely does not help. Although we do have
of 2017 is 9,000 connected vehicles in Mexico. Along with
a Plan B plan should the worst happen with NAFTA, I do not
its OnCommand technology, Navistar also developed
think that it will come to this. It is in the best interest of the
a program called “Repair Advocate” for fleets, which is
three countries to have a strong treaty.”
managed by experts that advise clients of any anomalies, alarms or mechanical updates to keep their fleets running in
Navistar’s confidence in the country’s automotive future is
optimum condition. The service, Pardo says, will help clients
reflected in its recent investments and changes in production.
develop a more profitable business.
In 2016, the OEM announced it would produce a vehicle for GM at Navistar’s plant in Springfield, Ohio, meaning that
Navistar’s telematics services are embedded in a strategy
current US production of Navistar’s medium-sized trucks will
the company follows to create loyalty among clients. It has
be transferred to the manufacturing site in Escobedo, Nuevo
also installed a training center for clients, distributors and
Leon, by late 2017. “Our site in Escobedo represents around
employees and hopes to soon open new centers in Monterrey
50 percent of our worldwide production. It is by far the most
and the Bajio region. The company is also working alongside
important site for Navistar,” says Pardo.
Anahuac University to develop online courses and degrees. “The goal is to have the best sales force and technicians in
With only one manufacturing shift and two in paintwork and
the country,” Pardo says.
cabins, Pardo says the Escobedo facility can easily add a second manufacturing shift. “There is still a lot of room for
Pardo projects 15 percent company growth in Mexico by the
growth.” Should there be any doubt regarding the company’s
end of the year, which he acknowledges is “an aggressive
confidence in the country, Navistar has also invested in a
projection but we have the support of our clients and
new metal forming area at the plant to stamp metal pieces.
the market behind us.” This will not be dependent on the scrappage scheme, since the number of units the government
Pardo also believes that Volkswagen’s acquisition of 16.6
will permit in the scheme is limited to 6,000. “While the price
percent of the company’s shares will help Navistar consolidate
ceiling offered is adequate, there are more than 400,000
its position in the Mexican market. “Although the company
vehicles in Mexico that should be scrapped,” says Pardo.
will continue operating in an independent manner, we will
“With such a small budget dedicated to the replacement
see an impact in terms of cost reductions, which will help us
scheme, the country will never reach its environmental or
improve our competitiveness, profitability and technology.”
safety goals in heavy vehicles.” Until the low-quality units are taken off the roads, Pardo says, there is no point in
Pardo believes that Volkswagen’s strategy for procurement
introducing stricter pollution regulations.
for both businesses will not hinder the development of a local supply chain. “In terms of content and cost, having a single
Navistar is the second-ranked heavy truck manufacturer,
procurement strategy does not imply not having regional or
second in urban buses and third in medium-sized trucks in
local suppliers. What makes sense for us is having local supply
Mexico. “Navistar was one of only two OEMs that grew in
with global negotiations.”
2016, three market points to be specific,” Pardo says.
VIEW FROM THE TOP
NEW BUSES AND NEW SHOPS TO KEEP THEM RUNNING JAN HEGNER CEO of Daimler Buses México
69
Q: Mexico is the number three market for Daimler Buses
professional and quality information to help them in their
globally. How will you keep growing your presence here?
decision-making process. Lastly, all our Center Bus service
A: We have been a leading player in Mexico for the past
points are built to enhance the comfort of our operators
19 years. This country is so important for Daimler that we
and are available 24 hours a day, 365 days a year. It takes
developed a unique bus for the domestic market that is
a dealership approximately one year to become a certified
not sold anywhere else in the world. This model, the Boxer,
Center Bus point. Personnel must be trained, including
has been the most-sold bus in the country for many years.
collaborators, managers, technicians and the entire sales
In 2016, we unveiled new innovative solutions that are fully
force. Currently there are four Center Bus service points in
oriented toward the needs of our clients, including the new
Mexico and our goal is to open two more by the end of 2017.
Toreto bus. Other strategies include the launch of the Safety Bus system, which makes Daimler buses the safest in the
Q: How are you protecting revenues against the peso’s
market, and the inauguration of Center Bus service points
weak position versus the US dollar?
across the country that guarantee our customers receive
A: The Mexican market requires constant vehicle renovation,
constant attention. Our broad and technological product
which is why despite the unfavorable economic conditions
portfolio and an aftersales service approach has helped
the country might face, the industry remains stable. This
us maintain our foothold in the market, coupled with our
helps us have a clear perspective of how the market will
financing solutions supported by Daimler Financial Services
behave. Whatever economic certainty we can offer to
México and a strong distribution network.
our clients is a key factor in maintaining our company’s profitability. We know that 80 percent of our clients
Q: Now that Safety Bus will be available in Mexico, how
invoice their operations in pesos and for this reason we
do you expect that to boost demand for Daimler units?
have changed our own pricing to pesos since March 2015.
A: A high percentage of bus accidents are caused by human
In an effort to keep this from harming our finances, we
error. Passengers want to travel safely and bus operators
have established a nationalization strategy for our parts
want to offer safe travel. With Safety Bus, we can offer a
and components-sourcing operations. We follow that same
special platform for the bus segment, with state-of-the-art
strategy with our spare parts portfolio.
technology that can decrease accidents and minimize their impact. We have shown the advantages of Safety Bus to
Q: How has the Toreto been received in Mexico and what
clients around the country and we think it will be a great
are your projections for this model?
incentive for companies to renovate their fleet.
A: Marketing Toreto was an excellent idea. The bus was designed to meet the mobility demands of large cities,
Q: In terms of distribution, what advantages does the
including Mexico City. We sold 150 units in the first six
Center Bus program offer to clients?
months of the year and we are confident that its success
A: Center Bus is our innovative concept for the care,
will continue during the second half of the year. We see
preservation and maintenance of Mercedes-Benz buses. It
Toreto as an opportunity to renovate the microbus fleet in
is a joint service offered by dealerships and our aftersales
the city. This will transform Mexico’s vehicle park and will
division, with the goal of increasing customer satisfaction.
reinforce our commitment to urban mobility.
We already have a highly experienced distribution network and the services offered by Center Bus will take it to the next level. Our objectives with Center Bus are to offer
Daimler Buses is a subsidiary of the Daimler Group focused on
a service that is 100 percent specialized in buses, with
production and commercialization of bus units. The company
trained and qualified technicians. Facilities are adapted to
manages three brands globally: Mercedes-Benz, Setra and
optimize response times and clients always receive clear,
BharatBenz
VIEW FROM THE TOP
NEW BET ON MEXICO ENRIQUE ENRICH Director General of Scania Mexico
70
Q: How does Scania plan to develop a greater presence
and Monterrey are limited in the number of orders they
in the truck segment?
can fill. These two companies represent 90 percent of our
A: Mexico remained the biggest market for Scania buses
vehicle production capacity, which means that any new
for the second year in a row in 2016, although we are
orders were frozen for the first quarter of 2017.
still number 27 in the market. We relaunched our truck portfolio in 2016 and have already delivered significant
We are looking to establish new relationships with body
orders including one for the Mexico City fire department.
manufacturers, especially in the urban and natural gas
We see this as an important market for the company
segments. We are firm believers in free competition and
to drive our growth. Scania achieved 50 percent market
clients must be free to choose whichever body manufacturer
share in 2016 in the coach segment, which means there
they prefer. Companies previously limited the body options
is little room for further development.
clients could choose from, which I believe is still a sign of the weak consumer rights that exist in Mexico.
Our new bet is that in the next four years, over 30 percent of the trucks sold in Mexico will be cab-over units. Changes
Q: What opportunities exist for Scania to develop its
in regulations to NOM-012 regulating truck size will result
own bodies?
in a full renovation with cab-over vehicles. We expect
A: Body manufacturing is a truly artisanal process and
massive growth for companies dealing with cab-over units
the market is completely different to what we know
and Scania is already participating in that market.
about chassis production. A company’s portfolio must be immense and competing with companies with years
Q: How did Scania’s service network growth help the
of previous experience would be exhausting. In countries
company maintain a strong foothold in the country?
like Finland and Poland, Scania does have a body
A: In 2016, we inaugurated 12 service points across
manufacturing branch but they are isolated efforts with
the country, nine of them within our clients’ facilities.
focused investments.
These companies designated a large area to tooling and spare parts services and dedicated personnel to clients’
Q: What will the Next Generation Scania initiative bring
operations, making it easier for clients to take units to the
to the Mexican market?
closest service point. Our three other service points, located
A: This project was launched in Europe and will not reach
in Veracruz, Hermosillo and Culiacan, are open to the public.
the Mexican market until the country embraces Euro VI regulations. The new vehicles are more fuel efficient and
This marked another record for the company and we still
clients will be pleased with the results they offer.
have expansion plans for 2017, expecting to open two more service points in Tijuana and the south of Mexico
We are distributing our current lineup in Mexico, which
City. We need one more operation in Mexico City because
has many advantages over American trucks, including
our current service shop is already full and working 23
pneumatic suspension in the cabin, user-friendly
hours a day.
transmission, improved visibility and innovative braking technology. Safety is one of our priorities and our
Q: How rapidly do you expect demand for heavy vehicles
emergency braking systems have demonstrated their
to grow in Mexico?
efficiency under the worst conditions. Many of our Mexican
A: We see a smaller market in 2017 compared to 2016 and
clients are now demanding this system in new vehicles.
the production capabilities of body manufacturers will play a pivotal role in this process. We stock chassis in case
Q: How successful have Scania’s natural gas units been
of extra orders but our body manufacturers in Queretaro
in the market?
Next Generation Scania R 500
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A: Scania placed a huge bet on natural gas vehicles but
manufacturers’ timeframes. These companies normally
institutional uncertainty has limited the adoption of these
took 60 days to deliver a vehicle but in 2016 the waiting
units in several cities. Tijuana spent two years developing
period extended to 90 days. We are positive about the
a new public transportation project with natural gas units.
future of the Mexican market and we have changed our
But due to a lack of permits to establish a natural gas
quotations to dollars to counteract these challenges.
station, the private operator decided to purchase diesel
Clients understand because they know we tried to delay
units. Other cities have had similar problems in terms of
these measures as much as possible.
regulations, forcing natural gas to take a step back. Q: What are your growth expectations for 2017 after the In 2015, I expected Scania’s natural gas units to represent
record numbers Scania achieved in 2016?
25 percent of our total volume by 2017 but our volumes
A: 2016 was not only a record year in sales but also in
remain less than 3 percent of vehicles. Our natural gas
manufacturing activities, signed service contracts and
success is directly linked to exogenous factors so it is
sales of spare parts. Even though vehicle sales were
difficult to predict when we will reach the original goal.
favorable, our growth in these three other areas was
We need government transparency in regulations in order
even more noticeable. Our vehicle park in Mexico grew
to continue developing this industry.
10 percent while our aftersales division grew almost 30 percent, demonstrating a much more solid position in
Q: How will the peso-dollar exchange rate volatility
the market.
impact Scania’s operations in 2017? A: Volatility affects our sales department so we are
By the end of 2016, we managed 63 percent of our fleet
always trying to be more efficient in terms of costs and
through a maintenance policy. Although this level is
training. If the peso devaluates 50 cents, our previous
common in Europe, these numbers are unheard of in the
efforts are diminished but this forces us to be constantly
Mexican industry, making it a record for Scania and for
prepared. Although we assemble our bus chassis locally
the country itself. We value this much more than a sales
in Queretaro, we import components valued in dollars
number because it required greater effort in terms of
from Europe and Brazil.
team development and corporate structure.
Currency volatility motivated us to develop our aftersales operations. If we focused solely on selling vehicles, Scania
Scania is a global enterprise with a service and sales network
would already have failed. We deliver quotes with a
covering 100 countries as well as offering financial services.
certain price and an expected profit margin but these
Its production facilities are located in Europe, South American
change before we deliver the vehicle, aggravated by body
and Asia
TECHNOLOGY SPOTLIGHT
MITSUBISHI ELECTRIC AUTOMATION’S REDUNDANT CONTROL SYSTEM Automation can be a key to higher efficiency but if the
visualization and data acquisition with SCADA MC Works64
system fails, the entire production line can crash. In this
of Mitsubishi Electric and easy configuration with an
case, redundancy may be just what a company needs.
integrated engineering system, GX Works3.
Mitsubishi Electric Automation complements its integrated
72
control platform Series iQ-R with a superfluous function
“The redundant controller in the new Series iQ-R can
module to create a redundant process management system
reduce damage and unscheduled stops in production
for applications that require highly reliable control. The
when a controller fails,” says Deana Fu, Product Manager
process CPU of the new Series iQ-R/Redundant System
of Mitsubishi Electric Automation. “Engineers and plant
is designed for industrial applications in oil and gas, water
managers can be at peace knowing that with Mitsubishi’s
management and process automation in manufacturing
redundant system, the plant’s critical operations will
operations, as well as in manufacturing processes that
continue without significant efficiency losses or inferior
require high availability to guarantee continuous production.
production quality.”
The system ensures close to 100 percent operability to prevent costly and harmful interruptions. The system can
Besides its redundant control benefits, the Series iQ-R
manage emergency stops and processes that require strict
platform also provides clients with security functions to
synchronization to avoid potential bottlenecks.
protect intellectual property and the plant’s safety. The system includes a database in an integrated SD memory
Series iQ-R/Redundant System can ensure close to 100 percent operability
card that provides functionality to all registries without the need of an external server. The Series iQ-R operates in a CC-Link IE Field network with deterministic performance in industrial Ethernet, improving response times and input/ output synchronization. The integrated design of the Series iQ-R allows managers to consolidate all production lines into a single control
Among its main characteristics, the redundant control
rack. The system can hold up to four CPUs per rack in any
system of the Series iQ-R includes multiple-level redundancy
combination of sequences or control processes. In addition,
thus reducing single-point failures, high availability in
controllers can be mixed and standardized in a single
multiple levels to improve the system’s reliability, extensive
platform, simplifying spare part inventory.
INSIGHT
JAPANESE OEM BANKS ON ACROSS-THE-BOARD QUALITY NOZOMU HARADA President and Director General of Hino Motors Sales México
73
Quality is crucial when deciding between two products.
Environmental Protection Agency (CalEPA), “hybrid
Hino Motors is more than aware of this, so the Japanese
technologies reduce fuel consumption from heavy-duty
company is determined to make quality the company’s
vehicles significantly. Fuel economy improvements for these
flagship characteristic. “We want to offer high quality
units have been reported to range from about 10 percent to
across all businesses,” says Nozomu Harada, President and
50 or 70 percent depending on the level of hybridization,
Director General of Hino Motors Sales México. Though Hino
hybrid architecture and duty cycles.”
may not yet enjoy the same popularity as more-established competitors, the Japanese OEM is growing steadily
Harada expects price considerations to play an important
in Mexico. “Right now, we hold a 4 percent share in the
role in people choosing to use hybrid technology, particularly
Mexican market. By 2017 we expect to increase this market
the fact that a hybrid vehicle decreases operational costs.
share to 5 percent,” says Harada. While the 4 percent mark
“Usually, the biggest expenses of operating a heavy vehicle
might seem low compared to the 50 percent participation
come from three different sources: fuel, maintenance and
the company has in the Japanese market, maintaining the
the operator’s wages. With a hybrid vehicle, we expect to
steady growth it has been experiencing is more important.
decrease fuel consumption levels and thus overall prices.” Contributing to green transport while increasing market
Harada says that to increase the company’s market share
share is, in most cases, easier said than done. But Harada
and maintain its sales levels, Hino Motors plans to expand
has a plan to position Hino in the Mexican market through
its product line. In addition to its medium and large trucks,
quality. “Hino’s strategy is based on three quality pillars.
the company is introducing a smaller truck in Mexico
These are: product quality, customer service and a strong
and a long-haul tractor in the near future. “Transport
aftersales service.”
technology is constantly changing. We believe that for inter-state transport, larger trucks will still be the preferred
The distinction between these three factors is pivotal.
transportation means but smaller trucks will become more
“Product quality is directly related to the trucks and engines
popular for inter-urban travel,” says Harada.
we sell and the service clients get from sales people or service consultants,” Harada says. Hino values quality
Hino’s contribution to the transport sector exceeds the
in its products, the mechanic’s service and skills and its
scope of truck sizes. The Japanese OEM offers green
customer service. The products come from Hino’s plant
options, including hybrid and natural gas engines. Its
in Japan, which ensures they arrive with the best quality,
product offering complements Volvo and Daimler’s existing
and Hino’s service points in Mexico are home to mechanics
hybrid products and natural gas engines offered by Scania
who are trained in-house to be skilled workers. The OEM
and Daimler. The use of hybrid engines is expected to play
is focusing on drivers because they have the most contact
an important role in the reduction of pollution in Mexico
with distributors. This implies contacting them and offering
in the coming years. Unlike diesel engines, vehicles with
training programs or product information on a regular basis.
hybrid engines do not generate the same amount of nitrogen dioxide particles associated with several health
Hino Motors is also implementing a service feature that has
conditions. “Hino wants to contribute to Mexican society.
been widely successful in other industries, Hino Passports.
We are concerned about the environment and want to play
“The passport is intended for the unit so even if the vehicle’s
our part in taking care of it,” says Harada.
operator changes, the new operators still have reason to use Hino’s aftersales service.” To further encourage the use
The use of hybrid engines not only contributes to improving
of Hino’s aftersales service, Harada is working to increase
the quality of the environment but also has a positive
locations. At the end of 2016, Hino had more than 70 service
impact on cost reduction. According to the California
points but Harada’s goal is to reach 100.
INSIGHT
REWRITING THE CONCEPT OF PASSENGER MOBILITY JOSÉ MARTÍNEZ Director General of MASA
74
A stressful commute ruins everybody’s day. Living in
The transition toward safer rear-engine buses required a
a city where traffic is endemic can mean numerous
few corporate sacrifices. “We are not participating in the
problems for its citizens in the shape of long commutes
front-engine bus market, which is the most popular,” says
and delivery times, bad air quality and high noise levels.
Martínez. “We are focusing on offering a product that can
To address the root of the problem, MASA, an old player
improve mobility in Mexico.” He says approximately 70
of the Mexican public transportation industry, aims to
percent of the market in Mexico is front-engine buses, 20
reshape mobility, improving passenger comfort, safety
percent are low, rear-engine buses while other models
and drivers’ wages.
represent the other 10 percent. MASA holds between 10 and 15 percent of the rear-engine market.
Mexico City has the second-worst traffic in the world, according to TomTom’s Traffic Index. The company also
The company is currently working with Metrobús, in a
calls Mexico City the worst in the world for day-long
partnership that Martínez expects to continue as both
traffic jams. This is unsurprising considering there were
Metrobús and MASA are collaborating with SEMOVI
5.5 million cars registered in the city in 2016, according to
to generate “feeder” lines. Feeders are smaller bus
SEMOVI’s data, and 250,000 more are added each year.
lines that connect Metrobús’ users with surrounding
While many are analyzing how to address this problem,
areas. “We already have 15 sub-feeder units and we are
MASA is acting to improve mobility through better bus
helping Metrobús to develop one or two more feeder
options, making curing Mexico’s greatest ailment part
lines.” Martínez believes these feeder lines are convenient
of its core.
both for MASA and for mobility as they will eventually transport more people than current Metrobús lines.
“MASA aims to improve mobility in Mexico,” says José Martínez, Director General of MASA. The company is
MASA’s goal for 2017 is to sell 150 units, doubling sales,
experienced in dealing with Mexico City traffic thanks
says Martínez. Volvo’s targets for MASA are even more
to a history that can be traced to the 1940s. After its
ambitious. “Volvo MASA aims to have 20 percent of the bus
acquisition by Volvo Group in 1998, MASA’s core business
market in Mexico by 2020,” he says. To achieve this, Martínez
shifted toward the sale of rear-engine buses in Mexico,
says that MASA will need to introduce new products and
which Martínez sees as a tool to improve mobility in the
to transform the market itself. “By increasing the quality
city. “Now, MASA has refocused on improving mobility
of transportation, passengers will be happier and use the
and supporting society and the authorities by developing
services more, but this will take time. Volvo’s MASA strategy
new ways to transport people.”
is to continue using front-end buses for cargo and to use these new models for passenger transportation.”
Rear-engine buses are preferable for urban mobility with benefits beyond passenger comfort. Besides
In the short-term, MASA will focus on selling to
incorporating more efficient engines that optimize
governments. It is looking toward Queretaro, Monterrey,
fuel use, moving the engine to the back is also more
Torreon, San Luis, Hidalgo, Puebla and Tijuana as
comfortable for drivers as the cabin will be cooler and
potential locations. There are also market opportunities
less noisy. Martínez explains the importance these buses
in compressed natural gas (CNG) engines favored by the
will hold for drivers: opportunities for better wages.
government. “Our largest clients will be city governments
“Nowadays, bus drivers are under constant pressure to
interested in sustainable solutions,” says Martínez, who
transport larger numbers of paying passengers,” he says.
sees a bright future despite misconceptions. “The market
“Better paid drivers will be less stressed and feel less
has changed in the past 20 years, but operators are now
pressure to drive faster through the city.”
much more prepared.”
VIEW FROM THE TOP
CHANGE AND INNOVATION DRIVE GROWTH MOSHÉ WINER Commercial Director of Volvo Group México
75
Q: What are the main concerns of heavy-vehicle users and
step for us, having been a one-stop shop for 18 years.
how can Volvo address them?
Although that was a good strategy, we had to adapt to
A: Clients buy our products to offer their own services in
the needs of the market. This has pushed us to compete
a timely and effective manner, which means that a broken
in new segments. Our complete models participating in
unit stuck in a warehouse is not generating any money.
the lower end of the coach segment, including the 8300,
Our offering goes beyond a bus; it is a profitable mobility
were efficient vehicles but less attractive in terms of design
solution. We need to deliver quality products and back
or cost-effectiveness. Now, we can offer our B410R and
them up with efficient support services. Close contact with
B290R chassis to body manufacturers and they can add
customers is essential, especially if they service and repair
their own interior and exterior design without losing the
their own units.
performance of a Volvo bus.
We train mechanics and operators on how to best service
Q: What are your goals for the chassis market?
our buses. We also have maintenance contracts with several
A: We plan to keep growing our chassis supplier arm so we
fleets, relieving clients of any worry regarding maintenance.
also have to work on our market image. We are establishing
The Mexican market is becoming more open to servicing
new relationships in the market and body manufacturers
contracts and we already have 600 deals within our existing
are becoming our partners, although they remain our
client base. In addition to maintenance services, we have
competitors in the luxury segment. Clients need to test
an expansive availability of spare parts. We can solve 96
our vehicles to appreciate Volvo is now a strong alternative
percent of our clients’ demands immediately and only
for chassis. In just one year we sold 200 chassis and many
4 percent of orders have to be scheduled for later. Our
were bought by returning clients.
network of 50 distribution and service points is essential to guarantee this level of efficiency and to meet our objective
Q: What is Volvo’s position in the urban segment and how
of keeping all Volvo vehicles up and running as long as
is the company innovating to grow its position?
possible.
A: The urban segment is the biggest branch of the bus market and Volvo has focused on maintaining its leading
Q: What factors drove Volvo’s success in 2016?
position in the BRT segment, participating in special
A: Two factors propelled our growth. One was the success
tenders. We became BRT promoters in many cities and
of the 9800 model, a major update from the 9700 model
work closely with the government and operators across the
in terms of design and technology. The 9800 is taller and
country. We are also a strong competitor for low-entry units
wider with top-quality noise-canceling technology for
and were the first company to offer these models in Mexico.
passenger comfort. It is also lighter and 5-7 percent more fuel efficient than its predecessor. This new generation of
The next step for Volvo is the introduction of Euro VI buses
buses includes our safety technology package, which is a
into the urban segment, even though NOM-044 established
major pull factor for owners and also for passengers. The
Euro IV as the industry standard until 2020. Mexico is
system includes an emergency brake assist that stops the
invested in having the best technology to control pollution,
bus if it gets too close to the car in front and a lane-keeping
particularly in Mexico City.
assist that sounds an alarm and makes the driver’s seat vibrate if it detects the bus leaning toward the other lane. Volvo Buses is one of the leading coach and urban bus
The creation of our chassis offering for third-party body
companies in the world, with operations in over 140 countries.
manufacturers was an outstanding success. Of the 755
The company delivers over 10,000 vehicles every year with the
units we sold in 2016, 200 were chassis. This was a huge
help of over 7,000 employees worldwide
Mercedes-Benz 6-cylinder diesel engine OM 470, Euro VI
SUPPLY CHAIN
4
As new OEMs establish in Mexico, the local supply chain is expanding to satisfy growing demand. Foreign investment continues to arrive but there is a pressing need to develop the national supply chain further so Mexican companies can participate in the US$79.3 billion auto parts market. Integration between international and domestic companies is integral to this process. Only through collaboration can smaller companies become true players in a highly competitive and demanding market.
The Supply Chain chapter offers insights regarding both direct and indirect suppliers within the automotive production chain. Both national and international players are included in this section, all with an expert opinion on the development of the industry and Mexico’s most urgent needs in the manufacturing sector. Challenges are also discussed, particularly regarding the country’s deficiencies in terms of raw material production and advanced-process integration. Production goals from OEMs are matched with suppliers’ growth potential, offering a complete perspective on the entire supply chain.
77
CHAPTER 4: SUPPLY CHAIN 80
ANALYSIS: Supply Chain Short On Local Development
81
VIEW FROM THE TOP: Óscar Albin, INA
82
ROUNDTABLE: What are the Main Priorities for Boosting the Local Supplier Network’s
79
Capabilities?
84
INSIGHT: Alejandro Veraza, TI Automotive
85
INSIGHT: Carlos Turner, Katcon Global
86
VIEW FROM THE TOP: Fidel Otake, GKN Driveline Operation in Mexico
87
VIEW FROM THE TOP: Tom Gravalos, Pirelli Mexico
88
INSIGHT: Luis Villalba, ZANINI de México
88
VIEW FROM THE TOP: Gonzalo Esparza, Tachi-S México
89
VIEW FROM THE TOP: Luis Moreno, OSRAM México
90
TECHNOLOGY SPOTLIGHT: Universal Robots' Adaptable Working Arms
92
INSIGHT: Rodrigo Mosqueira, PolyOne de México
93
INSIGHT: Miguel Avalos, Air Design
94
INSIGHT: Arcan Ergur, Teklas Automotive Mexico
95
INSIGHT: Jesús Vizcarra, SuKarne
96
INSIGHT: Pablo Paredes, Trelleborg Mexico City
Eduardo Basurto, Trelleborg Sealing Solutions Automotive Hub North America – Mexico
97
INSIGHT: Adonai García, Mirka Mexicana
98
INSIGHT: Daniel Romero, Schunk Electro Carbón
99
INSIGHT: Roberto Cánovas, Coats México
100
PLANT SPOTLIGHT: MACIMEX, Manufacturing Meets Innovation
ANALYSIS
SUPPLY CHAIN SHORT ON LOCAL DEVELOPMENT Mexico’s development as an automotive manufacturer gave way to a strong supplier base with national and international experience. But many raw materials and specialized components are still imported, leaving a gap in the chain that is an open opportunity for local players, if they can rise to the challenge
80
According to ProMéxico, there are approximately 345 Tier
The country has been slow to develop a local supplier base
1 suppliers in the country, plus more than 1,000 lower-
that can address the most basic needs of large Tier 1 and
tier providers. Analyzing the Ministry of Economy’s FDI
2 suppliers. Investment research and analytics platform
figures for each state shows that Nuevo Leon, Puebla
Market Realist states that approximately 47 percent of the
and Guanajuato stand out as the regions with the highest
production cost for any vehicle is related to raw materials.
investment received in automotive and auto parts-related
However, 43.6 percent of the Mexican production is oriented
operations in 2016 with US$798 million, US$664 million
toward electrical parts, carpets, seats and transmission
and US$587 million, respectively. At the end of 2017’s first
and clutch parts, leaving much room for development in
quarter, however, the leaders were Aguascalientes, San
the Mexican industry. ProMéxico also outlines the market
Luis Potosi and Nuevo Leon with US$287 million, US$169
opportunity that exists in several auto parts and system
million and US$162 million. By the end of 2016, the auto
markets, highlighting electric and electronic engine
parts production market represented US$79.3 billion, 3.6
components, electric and electronics systems and exhaust
percent below the market value in 2015, which stood at
parts as segments with over 70 percent market opportunity.
US$82.2 billion. With the last OEMs arriving to the country by 2019, more Óscar Albin, Executive President of INA, is not concerned
suppliers are expected to enter the market and complement
about this decrease. He says the variation was mainly
the existing supply chain. Nevertheless, participation from
due to the volatility in the dollar-peso exchange rate
local companies is imperative to ensure a healthy and
and that production values had not only maintained but
competitive operation, although technology advances
increased. “Auto parts production remained stable in 2016,
may hinder many local entities. “Mexican companies are
increasing approximately 1.5 percent compared to 2015,”
not ready to face the technological challenges presented
he says. “This was mainly due to stronger light-vehicle
by the industry; they are more focused on surviving,”
production in the US, which fueled our exports there and
says Alberto Torrijos, Partner and Consultant at Deloitte
to Canada.” Albin expects the local production market to
Consulting Group. “If these companies do not offer an
keep growing, reaching 2 to 3 percent by the end of 2017.
added value, their products will be commoditized, which
Early figures from January to April 2017 already show an
will be a huge problem in the next five years due to the
increase of 4.8 percent in auto parts production for a total
extreme competition in the market.”
of US$27.4 million. Government participation is paramount to take Mexican While it is true that the country has gone a long way in
companies to the next level. To address these concerns,
strengthening its supplier base, there are still opportunities
the government launched the ProAuto program in 2014 as
to tackle. According to Alejandro Calderón, President of the
a financing aid for companies wanting to participate in the
National Association for Representatives, Importers and
automotive supply chain. Managed by the development
Distributors of Spare Parts and Accessories (ARIDRA), almost
bank Bancomext, ProAuto focuses on financing plans of
80 percent of the national auto parts production is exported,
up to MX$40 million (US$2 million) for small and medium
while more than US$40 billion worth of components are
enterprises (SMEs), particularly in areas the government
imported to complement the national offering. Airton
sees as having the most potential for the development
Cousseau, Vice President of Dongfeng Motor Co. and former
of the local production chain. Priorities include forging,
President and Director General of Nissan Mexicana, in Mexico
stamping, machining, plastic injection, molding, pressing
Automotive Review 2016, addressed the impact of most raw
and die forming. The project has been successful in
materials being imported, including electronics, plastics, steel
promoting growth among national SMEs and according
and chemicals, which represents the largest proportion of
to Eduardo Muñiz, Automotive, Aerospace and Logistics
total cost per car produced. “Mexico is competitive in terms
Financing Director of Bancomext, by the end of 2016 the
of labor and energy prices among other aspects but these
bank had already granted 220 loans reaching a total of
only represent 8 percent of a vehicle’s cost,” he said.
MX$200 billion (US$11.3 billion) in financing.
VIEW FROM THE TOP
MEXICO’S COMPETITION LIES BEYOND THE AMERICAS ÓSCAR ALBIN Executive President of INA
Q: What are the main challenges that members of the
Q: Which regions are the biggest threat to the NAFTA
local supply chain will have to face during 2017?
region’s original equipment manufacturing?
A: Companies in the original equipment segment will
A: Imports from Germany, Japan and South Korea are
face two main challenges during 2017 and the coming
understandable, considering the number of OEMs from
years. First, they must address the topic of human capital
these countries that have moved into Mexico. Although
availability. Suppliers are facing a lack of skilled talent and
many suppliers have followed them with local installations,
the industry is demanding more workforce, particularly
automakers still need to import certain components like
in the Bajio region and the north of the country. This gap
engines and transmissions from their home countries
between supply and demand is creating high staff turnover
because order volumes do not justify local production
and a need for better talent attraction, development and
efforts. China, however, does not have any manufacturing
retention plans. We think this situation will force companies
presence in the NAFTA region, which means that 100
and new investors to look at new cities and states where
percent of its exports are destined to non-Chinese OEMs.
the industry is less developed than in Guanajuato or
This is a great opportunity for regional suppliers, as long
Queretaro. Several locations have strong potential, such
as Chinese companies respect standards of fair play, and it
as Tlaxcala and Hidalgo in the center, as well as Durango
does not matter if components are manufactured in Mexico,
and Zacatecas in the north.
the US or Canada.
The second challenge suppliers will face is renegotiating
Q: What are your expectations regarding Chinese
the NAFTA agreement. This is a key component in
companies as potential investors in Mexico?
Mexico’s success because 90 percent of our exports
A: Right now, 80 percent of Mexico’s supplier network is
go to Canada and the US. We are certain that we will
made up of Mexican, American, German and Japanese
leave these negotiations with better conditions for the
companies. Korean players are just starting to grow their
automotive market. Both countries need Mexico’s low-
presence and we welcome all potential Chinese investments.
cost manufacturing because it is the only way for North
Chinese companies are interested in bringing vehicle
America to remain competitive internationally. Europe has
production to Mexico and targeting the NAFTA region. To
low-cost partners such as Turkey, Tunisia and Morocco,
this day, China is the largest automotive manufacturer in
while Japan and South Korea are supported by Thailand,
the world, producing approximately 25 million vehicles per
Malaysia and the Philippines. Powerful European and Asian
year, 95 percent of which stays in China.
countries are not going to give up their cost-competitive advantages and their tariff restrictions to enter the NAFTA
For these companies to conquer other markets they must
market are capped at 2.5 percent. The US government
invest in those regions and outsource their production, just
knows this and the country is trying to figure out how to
as Japan did when it wanted to target the US market. It
protect the region against imports coming from outside
took Japan many years to be successful but today, no one
the NAFTA market.
can deny the relevance of Japanese brands in the NAFTA market. Similarly, China’s presence in the NAFTA region will
Currently 80 percent of all imported raw materials come
not be short-lived once it secures its place.
from the US so most auto parts exported within NAFTA contain US components. Meanwhile, auto parts coming from Europe and Asia are unlikely to have any NAFTA
INA is an association formed by auto parts manufacturers that
content. If the US imports something from anywhere
wanted proper representation before the government. Its goals
but Mexico, it misses out on 100 percent of the regional
are to promote the growth and sustainable development of its
content it could have contributed to this part’s production.
members, as well as the automotive and auto part industries
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ROUNDTABLE
WHAT ARE THE PRIORITIES FOR BOOSTING LOCAL SUPLPLIER NETWORK'S CAPABILITIES?
Foreign investment has strengthened the local supplier base with leading international Tier 1 and Tier 2 suppliers. However, the country has failed in building its own provider network to address the needs of these larger companies. Investors agree that although Mexico presents attractive business development conditions, raw materials and other components must be imported to build products at an affordable cost and with the quality the industry desires. What should be the priorities while building Mexico’s supplier base? Companies also have that well-defined after years of trying to decrease costs and provide an added value to their customers.
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Mexico has developed complete production lines from Tier 1 to Tier 2 and 3 suppliers, moving away from its original maquila idea. Engines, seats, control panels and many other components can be completely manufactured in the country from the tiniest wire to its connectivity features. Most OEMs have based their strategies on quality, costs and logistic advantages. Quality has to be the main driver for the local supply chain, along with the possibility of being a benchmark in terms of costs.
MARIO RODRÍGUEZ CEO of Arbomex
Communication and integration are also vital for any client throughout all levels of the production, design and logistics process. Advanced manufacturing operations must also be a priority. Software and basic engineering processes are still carried in the companies’ headquarters. However, each day more and more universities collaborate with companies to encourage innovation and entrepreneurship among students.
Mexico has made huge progress but there is still a long way to go. Our local content has increased by double-digits in the last four years and although the market’s development has boosted this, our own involvement in the local supply chain has made a considerable difference. Our goal is to help suppliers enough to create added value for us. We need more Mexican suppliers that want to become international players. This should be the business plan of any new industry participant, going
RENÉ SCHLEGEL President of Robert Bosch México
beyond supplying Mexico to the rest of the region or even world. This takes time, however, and requires better financing schemes for small and medium-sized corporations here. The country has made progress in this regard and the government is already ahead of other Latin American countries where central banks remain part of the corporate financing structure.
At a Tier 1 and Tier 2 level, the local production chain is robust and most of our competitors are already in the country. But we do see opportunities for Mexico to grow in raw material supply at competitive prices. Stainless steel, for example, is hard to come by locally, as are quality tooling components and manufacturing equipment. The biggest opportunity for Mexican companies lies in product and technology development. The country has become highly competitive in manufacturing and
CARLOS TURNER CEO of Katcon Global
assembly but growth is only sustainable if the industry moves into added-value activities. Most R&D and engineering facilities are located outside Mexico so the moment the global industry finds a more cost-effective way of manufacturing components than those applied here, the country will lose its competitiveness.
There are several factors that could greatly benefit our global competitiveness, among them the development of a high-tech raw materials national supplier network. Our industry requires high-grade, specialized steel, which unfortunately we have to import to satisfy our clients’ demand. Currently there are no companies in Mexico producing such raw material specifications, or if available, they cannot supply the large volumes the industry needs. The Mexican supplier network needs to revisit the top 10 or 20 needs of the industry considering what is being imported to Mexico in processed or semi-processed form and setup discussion forums to properly address
JOSÉ CANALES CEO of MACIMEX
those needs in a coordinated manner.
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The Mexican industry faces two pressing needs. The first is for local companies to invest in certifications and process optimization. OEMs and Tier 1s no longer focus on just-in-time processes. The goal now is just-in-sequence, which means suppliers must now become part of their clients’ production line, delivering the products the line needs in the exact moment, quality and quantity it demands. Companies that cannot meet these standards will be left out. The second priority for Mexico is to grow availability of products that are not manufactured locally. At the moment, almost 60 percent of all automotive components are imported, including electronics and casted parts. The lack of quality parts is
ALBERTO TORRIJOS Partner and Consultant at Deloitte Consulting Group
forcing the industry to lose confidence in the capabilities of the local supply chain, incentivizing imports.
Local industry faces two main challenges. Mexico is full of good suppliers that are too small to participate in the production supply chain. These players do not have the right infrastructure to promote their products or supply the large volumes customers require to the right quality standards. As a result, they fall short when competing against international companies. The country also needs to learn how to utilize the skills of Mexican engineers to grow in segments where Mexico is not currently participating. Tooling manufacturing is an area of opportunity. The country has the talent to design these components but we still cannot compete with markets like Portugal and China on price. Development of the local supply chain will only occur
DANIEL ROMERO Americas Automotive Division Manager of Schunk Electro Carbón
with training for companies and if large Tier 1s and OEMs share their best practices with smaller players.
OEMs come to Mexico accompanied by their Tier 1, Tier 2 and sometimes even Tier 3 suppliers, creating a strong international supplier network. However, the country has neglected the development of its own local suppliers. Mexico has a strong incentive strategy oriented to foreign players while local SMEs receive little support when establishing business lines or when looking to enter the automotive industry. The government needs to change that if we are to develop our local supply chain. At the same time, Mexico must continue attracting investment related to research and engineering activities. These kinds of projects have gradually become more common and they are a crucial factor in developing the country’s supply capabilities.
ANDRÉS LERCH Advisory Partner and Leader of the Operations Transformation Area at EY Mexico’s Automotive Center
INSIGHT
SUPPLY CHAIN FORCES EFFICIENCIES ELSEWHERE
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“
Since suppliers based in Mexico do not make up as strong a supply chain as it could be, we have to import more raw materials than we would like”
countries, to date the absence of automation is one of Mexico’s selling points. If a company were to automate a process, it could do so in Germany, France or Canada,” he says. TI Automotive is a strong participant in the industry. At least 40 percent of the Mexican automotive industry uses one of TI Automotive’s products and Veraza says that there is still room for growth with new companies like
Alejandro Veraza, Managing Country Director of TI Automotive
Daimler and Audi, as well as Ford’s increasing operations,
A weak supply chain continues to be an area of
The company has remained a steady player in the industry,
opportunity for the Mexican automotive industry, while
consistently gaining market share, partly because of its
also forcing companies to find efficiencies in other areas
focus on safety. “All clients want safety to be taken care
of the manufacturing process, says Alejandro Veraza,
of,” says Veraza. “Not only do buyers want products
Managing Country Director of TI Automotive, which
that adhere to high-safety standards, companies look
develops and produces automotive fluid systems. “Much
to contract suppliers with safe distribution channels and
of our product content comes from the US, Canada and
in-house processes.”
despite the San Luis Potosi plant suspension.
Europe. Since suppliers based in Mexico do not make up as strong a supply chain as it could be, we have to import
TI Automotive ensures everything within logistics,
more raw materials than we would like,” says Veraza.
manufacturing and personnel respects health and safety
“Knowing what raw materials cost has led us to make
standards. “Safety has become the most important topic
our logistics and distribution operations as inexpensive
in the automotive industry,” he says. In an attempt to
as possible, negotiating with suppliers and looking for
make the products they offer for traditional fuel-engines
efficiencies in-house when possible.”
even safer, the company continue to develop technology that reduces the complexity of vehicles by using fewer
While improving the industry’s supply chain has long
components. “The lower the number of seals or joints in
been on the agenda of both the government and private
a system, the lower the probability of leaks,” says Veraza.
companies, Veraza says that in most cases the investment needed to start producing new components largely
Although TI Automotive excels in high-risk components
exceeds the benefits. “The acquisition of new equipment
such as fuel distribution and braking systems, Veraza says
for Mexican companies keen to branch into new products
the company does not foresee a market share reduction
makes manufacturing these components comparatively
due to the shift from combustion engines to electric
more expensive for new entrants.” TI Automotive,
vehicles. The company has already taken measures to
which has more than 120 manufacturing locations in 29
participate in electric vehicle development and Veraza
countries, has chosen to source the needed pieces from
says this will ensure TI Automotive maintains a healthy
outside Mexico. “We have been able to source these
market share.
pieces from less convenient locations from suppliers that require less financial cushioning as they already supply
“We do not expect our gasoline products to become
several other companies,” says Veraza.
obsolete as soon as 2025, when many believe that electric cars will overtake fossil-fueled cars in market
Although the supply chain remains an opportunity area,
penetration.” Particularly for Mexico and Latin America,
Veraza believes the country and the industry should
Veraza believes the adoption process for this new
focus on its most important selling point: human capital.
technology will take longer, so he predicts an extended
While automation can be beneficial for safety reasons,
need for their current components in the local market.
companies that choose to bring production to Mexico
“Until electric recharging technology develops, we see
tend to be looking for competitive personnel. “Although
gasoline and diesel cars dominating the automotive
automation can offer competitive advantages in other
sector in most geographical areas.”
INSIGHT
PLACING TRUST IN MONTERREY FOR DESIGN CARLOS TURNER CEO of Katcon Global
The Mexican automotive industry is dominated by international
One reason behind Katcon’s expansion efforts outside
companies that mostly bring manufacturing operations to the
Mexico is that what appears to be an opportunity with the
country, generally leaving design, innovation and engineering
arrival of a new OEM to the country may in fact turn into a
operations in their home countries. Carlos Turner, CEO of
threat for the local supply base. Arriving OEMs tend to bring
Katcon Global, thinks the next big step for suppliers is to offer
their trusted Tier 1 suppliers from their home countries to
their manufacturing capabilities in tandem with local design
mitigate risk. “The early stages of an OEM’s establishment
and engineering to their clients in Mexico.
represent a threat as much as an opportunity for local suppliers,” he says. “With new OEMs coming to Mexico,
Turner has an ace up his sleeve to give Katcon’s Mexican
new suppliers arrive each year, adding competition and
operations a boost. “Having engineering capabilities in
increasing installed capacity for many commodities. Even
Mexico is a proven advantage for OEM’s that choose Katcon
when they do not bring their suppliers, OEM’s prefer to
as their supplier. It benefits the development process to
work with a global partner if they already have operations in
provide technical solutions locally without the unnecessary
Mexico. This is why we believe it to be imperative to become
delays and complications of having to touch base with
a global supplier in today’s automotive environment.”
headquarters all the time,” he says. But Turner wants to go a step further by increasing its Monterrey Engineering Center’s
Katcon Global chooses to innovate in its offering, helping
responsibility in their R&D and innovation projects as well.
automakers meet stringent environmental regulations around the globe. The Environmental Protection Agency’s
The company has design and engineering services in
goals of reaching fuel efficiency of at least 23.1 km/L and
Monterrey, Michigan, Luxembourg and Shanghai. Projects are
CO2 emissions of no more than 101 g/km led the company
assigned to each office depending on the clients’ location and
to experiment with advanced materials for lightweight
each center’s expertise and workload. Instead of depending
components. This is in addition to its established
exclusively on the 3.4 million vehicles manufactured in Mexico
operations focused on exhaust parts. These innovations
and its potential growth, the company makes global plans
are all happening in the company’s R&D center in
to drive its own expansion. This means also competing for
Monterrey. Katcon began studying the application of
business in China’s 28 million-vehicle market, while looking
advanced materials in automotive components in 2014,
to supply components for the 12.2 million vehicles made in
starting with a manufacturing cell focused on carbon-
the US and the combined production of more than 23 million
fiber components. In 2015, the company took another
cars from Japan, Germany, South Korea and India, the other
step toward lightweight trends, working on steel and
four largest car manufacturers in the world.
aluminum substitution for structural components, using composites instead.
China became Katcon’s largest market in 2016. According to Turner, in 2017 the company will generate over 50 percent
Even as advanced materials become a priority for Katcon,
of its global turnover from this market. China has fueled
Turner understands that new technology-development
Katcon’s growth of approximately 17 percent per year since
processes can be a precarious investment. “Not all
2014 and will continue to generate a substantial portion of
technology developments are embraced by the market
its revenue growth over the next couple of years. Turner sees
and in the automotive industry, new products must be
the company’s growth accelerating in 2017 thanks to the new
thoroughly tested to ensure their reliability and safety
contracts Katcon has closed with Chinese OEMs. “We will
before moving them into volume manufacturing,” he
grow at an average of 24 percent per year until 2020 and
says. “If the technology proves effective, manufacturing
we will need to open two more manufacturing facilities in
process must also be evaluated for potential obstacles in
China by the end of this year, plus at least one more in 2018.”
production, supply or even international trade.”
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VIEW FROM THE TOP
OPERATIONAL EXCELLENCE A TOP PRIORITY FIDEL OTAKE Vice President of the GKN Driveline Operation in Mexico
86
Q: What new client relationships have you established and
capacity to meet the requirements of the automotive sector,
how important will Audi and BMW’s operations be for the
contributing in the evaluation and creation of technical and
company?
specialized training programs while bringing companies
A: We have started a relationship with our customer
closer to Guanajuato’s technical specialization centers.
Mercedes-Benz in Mexico. This company, along with Audi and BMW form a distinguished group of German
Q: With the growth in electrification, how attractive do
automobile manufacturers that have settled in the country.
you think your eDrive solutions will become in the near
Globally, GKN has a long history with all of them but the
future compared to your CVJ and AWD systems divisions?
operational relationship in Mexico is relatively new. It is
A: We expect this portfolio to be very attractive. Our eDrive
crucially important to quickly establish GKN’s Mexico
division is growing fast based on the near future expectations
operations as a provider of excellence for the premium
and how the world is moving toward electrification. Mobility
sector, as it is already recognized for other markets where
in big and megacities will demand less CO2 emissions and
the company operates.
eDrive — both hybrid and full-electric — solutions will be crucial to meet these requirements. GKN Mexico is part of a
Q: How are you helping local players develop and
global Engineering web that supports the GKN innovation
participate in the automotive chain?
strategy and new developments, so we are already involved
A: We are supporting the creation of forums that help
in the development of these advanced components.
suppliers show their range of products and solutions. GKN is also sharing and developing tools to improve local providers’
Q: GKN Driveline represents the largest percentage of GKN’s overall revenue. What are its growth expectations for 2017? A: North America accounts for 33 percent of GKN Driveline
GKN Driveline is focused on manufacturing traditional and
revenues and it is crucial to have an integrated North
electrified driveline systems. The company works with 90
American manufacturing strategy to supply this large
percent of all car manufacturers globally, with 46 manufacturing
market. With the addition of new OEMs to Mexico, GKN
locations and over 26,000 employees
Driveline’s projected growth in Mexico is 20 percent for 2017.
VIEW FROM THE TOP
10 MILLION TIRES AND COUNTING TOM GRAVALOS CEO of Pirelli Mexico
Q: How are Pirelli’s investments in Guanajuato developing
growth that is not just for the sake of growing means our
and what challenges have you encountered?
business is developing long-term viability. In the premium
A: Pirelli announced a further US$200 million investment
segment, we are one of the market leaders.
in 2015, which will bring our total investment dedicated to Mexico to about US$620 million. The new plant we are
We want to be the premium brand of choice for the Mexican
building now in Guanajuato will cover 70,000m when
consumer, the supplier of choice for the Mexican distributor
completed, bringing our total combined capacity to
and the employer of choice for Mexicans in the automotive
produce between 7 and 7.5 million tires per year across
industry. We are building solid foundations for this to
two plants. We expect most of these tires to be exported,
happen. Six years ago, there were 28 people working for
either directly or indirectly. The project is moving forward
Pirelli in Mexico, today there are more than 1,700 of us.
2
well. We broke ground in June 2016 and we expect to start producing tires in the new plant during the second half of
Q: What new products are you going to launch from
2017, by which time we will have a total workforce of more
Pirelli’s new factory?
than 1,800 associates in the two plants.
A: At the moment, our factory is focusing on products that are mainly designed for North America, although some are
Q: How do you expect this production increase to impact
also for the global market. In Mexico, we produce a series of
your operations in the original equipment segment?
“Plus” tires, such as the P7 All Season Plus, Scorpion Verde
A: It is a positive step at a time when many new carmakers
All Season Plus and the P Zero All Season Plus. These tires
are coming to Mexico. We were the first in the Bajio to invest
are designed for the replacement market.
in a modern plant and are well ahead of our competitors. We celebrated the production of our 10-millionth tire made
Building on the world-famous P Zero line, we are already
in Mexico in 2016 and five years of production since the first
producing the next generation and new Scorpions are in
tire was manufactured in the state of Guanajuato. Pirelli has
the making. Our R&D team in Mexico continues to grow. The
become a part of the community and we are delighted to
company’s 24 engineers, of which 22 are Mexicans, work in
be in Silao, Guanajuato.
a world-class laboratory. We perform R&D and laboratory activities for other facilities around the world.
Our factory produces tires for Audi, Volkswagen, Ford, BMW, Mercedes-Benz and for the Challenger Hellcat. All the tires
Q: What is the global strategy to face the changes in the
for these models are designed and manufactured in Mexico
global automotive industry?
for local and export markets. Globally, BMW and Mercedes-
A: Globally, the car business is clearly growing but more so
Benz are our customers and we have expectations that when
in the premium category, and that is our target market. This
their Mexican plants are ready to find a tire supplier, we will
allows us to follow our customers, the carmakers as well as
have the opportunity to participate in that business. We also
aftermarket companies, to markets where premium cars are
have ongoing relationships with Asian carmakers. But even
sold more widely, such as the US, Europe and China. We tailor
though Kia, Mazda, Honda and Toyota are now all in the area
our tire technology to make new cars better, and carmakers
we do not supply them from the Guanajuato plant. This does
appreciate this quality service.
not mean that we will not do so in the future. Q: How is Pirelli performing in Mexico’s aftermarket and
Pirelli is a premium tire manufacturer established in 1872 and
retail segments?
the single supplier for F1 tires since 2011. The company has
A: We are gaining market share and continue to open new
19 manufacturing facilities in 13 countries and a commercial
retail locations throughout the country. Targeted strategic
network across 160 countries
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INSIGHT
RIDING NEW AUTOMOTIVE TRENDS LUIS VILLALBA Site Manager ZAM of ZANINI de México
88
Guanajuato seems to be the big winner regarding investment
almost every automaker in the world and many of its clients,
attraction. Its success has rubbed onto its neighboring state,
such as Audi, Nissan, GM and Volkswagen, are positioned in
which many suppliers seem to favor due to its high level of
Mexico. “ZANINI de México satisfies most of the country’s
industrialization, central location and skilled labor. Queretaro
domestic needs for wheel trim,” says Villalba. Besides wheel
is home to many leading industry participants, one of them
trim, ZANINI offers chroming and other metal finishing
with almost 20 years of history in the state.
solutions that help components be thinner and lighter.
In 1998, ZANINI Auto Group decided to expand beyond
“ZANINI’s dedication to innovation has set the industry
Europe and Queretaro was its preferred destination to enter
standard for plastic interior and exterior functional trim,”
the North American market. The company is now one of
says Villalba. This innovation-driven vision is leading ZANINI
the leaders in wheel trim applications. According to Luis
to explore new trends. The company is delving into safety,
Villalba, Site Manager ZAM of ZANINI de México, ZANINI's
autonomous driving and sensorization, using its experience
volume represents supply for one in every five wheels
to integrate radar components behind the vehicle’s exterior
produced on the planet. The company already works with
plastic components with permeable metallic finishing.
VIEW FROM THE TOP
SUPPLIER SEEKS TO BECOME TESTING CENTER FOR OTHER LOCAL PLAYERS GONZALO ESPARZA President of Tachi-S México
Q: How has your project for the construction of a design
in training local talent and absorbing part of the activities
and testing center (TSELA) evolved?
normally developed by Japan or the US. Our priority now
A: Our project was defined as a design, testing and
is to speed up the training process to be able to run all
advanced engineering center. We are about to complete
design processes for new projects locally. We also plan
the last stage of our testing lab that will include a
to offer our new testing capabilities to other companies
state-of-the-art sled machine. That will give Tachi-S the
that might gain a competitive advantage by running their
capacity to run 100 percent of all testing required by the
tests locally.
automotive industry, not only for seating systems but for many other components. We will be ready to serve the
Q: How prepared do you think the local talent is to
local and regional industry, and we are making progress
participate in these types of operations? A: Local talent is well-prepared. However, there are many companies coming to the region, so it will be difficult to
Tachi-S is a Japanese independent seat manufacturer with
convince specialized talent to stay with the company long
over 60 years of experience in the industry. The company
enough to take them to the technical level they must reach.
supplies 4 million seats annually around the world thanks to its
That is actually delaying our development but we expect
manufacturing operations in Europe, Asia and North America
our operations will stabilize soon.
VIEW FROM THE TOP
ADVANCED LIGHTING A FUTURE MARKET OPPORTUNITY LUIS MORENO SP Business Director of OSRAM México
Q: What growth opportunities has OSRAM detected in the
called LEDVANCE, from the rest of the company’s operations.
original equipment and aftermarket segments?
The sale of LEDVANCE was finalized in the spring of 2017.
A: The automotive industry is the most important segment
Our company is now more driven by high-tech products
for our Specialty Lighting (SP) division, including both
and applications and OSRAM is fully committed to the
aftermarket and original-equipment operations. In the
development of new technology by developing long-term
latter, the company sees significant growth opportunities
strategies based on innovation. This is particularly important
particularly in the premium-car segment. We participate
in the automotive industry, considering that we expect LED-
with most OEMs in the country including Ford, Volkswagen
based lighting to grow at a compound annual growth rate
and FCA and now that BMW, Audi, Mercedes-Benz and
of 9 percent between 2015 and 2020. Before the carve-
INFINITI are arriving to the country, we expect a boost to
out, OSRAM destined 6 percent of its revenue for R&D
our original equipment operations.
applications but now, that number has grown to 8 percent, leading to an increase in R&D expenditure in the SP division
The aftermarket also presents attractive opportunities.
of 22 percent. Between 2016 and 2020, the company plans
Unfortunately, we have to compete with products that have
to invest €2 billion (US$2.2 billion) in R&D activities. Even
both a lower cost and lower quality, which has proven to
though Mexico is still focused on LED, our goal is to keep
be a challenge. Our strategy is to educate our customers
investing in new technologies, including laser modules for
regarding the advantages provided by OSRAM, while
headlamps and OLED applications.
developing a strong product portfolio that can participate in all market segments. Original equipment is our biggest
Q: What is OSRAM’s overall growth forecast and how does
market in Mexico and we have established close and strong
that translate to its Mexican operations?
relationships with our clients in this segment. That being
A: OSRAM is already a leader in the lighting industry and
said, our growth opportunity in the aftermarket is much
our growth in the automotive industry will be sustained
larger and we have implemented a much more aggressive
by our existing and new relationships with Tier 1s and
strategy to improve our position.
automakers. Specifically in Mexico, our growth in 2016 has been superior to the country’s GDP and our goal is to
Q: Regarding advanced lighting technologies, where does
maintain that success in 2017. According to its “Diamond”
OSRAM see the biggest opportunity for the automotive
innovation and growth initiative, OSRAM’s global goal
industry?
between 2017 and 2020 is to reach annual revenue
A: LED, OLED and laser-lighting technologies all have strong
growth rates of 8 percent with total sales between €$5
development potential in the automotive market. However,
billion (US$5.5 billion) and €$5.5 billion (US$6.1 billion).
LED appears to be the preferred innovation in Mexico.
We have established a five-year strategy for our Mexican
Laser is still practically unknown in the domestic market
operations and advanced lighting development is a main
and OLED could be a second stage in the development
priority. We also want to consolidate our distribution and
of LED technology. Advanced lighting technologies are
supply operations both in the original-equipment and the
predominantly found in the premium and luxury market,
aftermarket segments, making our operations as cost- and
mostly because of the price-driven nature of that segment.
time-efficient as possible.
Q: What is the company’s R&D commitment and what opportunity is there in lighting components with
OSRAM is a leading German company with more than 100
connectivity and self-driving applications?
years of experience in the lighting market. The company
A: In 2016, OSRAM completed its carve-out process,
has four divisions including Speciality Lighting and Opto
separating the traditional lighting division, which is now
Semiconductors, both with automotive applications
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TECHNOLOGY SPOTLIGHT
3 kg Load capacity of the UR3
90
5 kg Load capacity of the UR5
10 kg Load capacity of the UR10
SMALL AND ADAPTABLE WORKING ARMS No safety guards? No problem. When Universal Robots developed its line of collaborative robots, it kept in mind flexibility, ease of use and cost. The UR robot looks and acts like a human arm, does not require a protective cage, allowing direct interaction with human operators, and has attracted a growing customer base across industries, including automotive. Installing traditional industrial robots entails a hefty investment in additional infrastructure such as safety cages for the robots and enough space for the units to move without affecting other robots on the line. Universal Robots helps to eliminate those added costs by combining automation equipment with human labor. UR robots mimic the movement and flexibility of a human arm with six degrees of freedom, a maximum linear speed of 1m/s and a maximum rotational speed of 180° per second. Thanks to their flexibility, the automotive industry has embraced these robots in high-quality and precision-driven operations such as engine foundry, laser-cutting, press-forming and molding. The company offers three different models that adapt to clients’ size and load capacity requirements. The smallest model, UR3, can automatize tasks in a 500mm radius with a load capacity of 3kg. Its small size makes it ideal for gluing, tool handling, welding and painting in tight spaces as it only needs 128mm of available space for its base and weighs 11kg. UR5 has a load capacity of 5kg and an action radius of 850mm. This model is mostly used for repetitive pickand-place operations and testing procedures. Its installation diameter is 21mm wider than the UR3 and it weighs 18.4kg. The largest option in Universal Robots’ portfolio is the UR10, with an installation diameter of 190mm and a weight of 28.9kg. This robot can handle tasks that require a load capacity of up to 10kg in a radius of 1300mm. Its size and weight make it ideal for more robust applications such as packing, pallet placement and montage. Their collaborative makeup includes sensors that detect when human operators touch the equipment, stopping it entirely. The robots can also be programmed to work more slowly in areas where human contact is more likely. The company also strives to make its robots as user-friendly as possible, which means that their programming is simple enough to restart operations by pressing just a couple of buttons. An added bonus is versatility: the robots can be relocated and reprogrammed nimbly depending on the clients’ manufacturing needs.
91
INSIGHT
COLOR PALETTES FOR THE TRENDS OF TODAY AND TOMORROW RODRIGO MOSQUEIRA Senior Business Manager, Color and Additives of PolyOne de México
92
Identifying trends is never easy, and predicting them before
but also minimize harmful volatile organic compounds,
they are fully evolved is even harder. PolyOne decided
while delivering production flexibility for customization.
several years ago to take on this challenge and get ahead of
Mosqueira says: “When you look at the entire painting
automotive trends.
process, you will see it is not very ‘green.’ On average, a well-controlled plastics painting operation still generates
Technology advances and changes proposed by PolyOne have
scrap from over 10 percent of production, and unfortunately
one objective in mind, delivering the best possible technology
no current process exists for these scrap parts to be
solutions to improve driver experience. “Every year, PolyOne’s
recycled.” By adding color at the injection molding press,
InVisiO designers investigate global inclinations and perform
Mosqueira believes auto parts producers can improve
color research. The team develops unique palettes that
production speed and efficiency. “Estimates show that
resonate with both rapidly evolving developments and
OEMs can reduce scrap rates to 2 percent or less,” he adds.
longer-term societal trends,” says Rodrigo Mosqueira, Senior Business Manager, Color and Additives of PolyOne de México.
Another argument in favor of paint replacement is that
Customers can use these assessments as inspiration for their
the trend toward vehicle customization is accelerating.
own designs and future product launches, and as a way to
“We believe customization is one of the most important
differentiate themselves from the competition.
consumer trends for automotive,” says Mosqueira. Color is a crucial component of customization and differentiating
Initiatives beyond color preferences are influencing new car
a component at the molding stage allows for greater
designs, such as weight reduction through customization
customization without additional cost. “With standard
metal replacement, elimination of paint and desired
manufacturing processes, you would need to stock large
color harmony among plastics components. To reduce
inventories of multiple paint colors,” Mosqueira says.
environmental impact, automotive companies are opting for
”But molding in color at the press enables OEMs and
lighter materials that limit fuel-consumption, such as Henkel’s
part suppliers to produce only the required amount and
use of resins, aluminum and magnesium for interiors that make
customize small volumes, at competitive costs.”
cars lighter. A recent weight reduction success by PolyOne involved an underbody brace for high-performance cars. The
In the very near future buyers might be able to enter
company worked with its customer to replace aluminum with
a dealership and choose the color of the vehicle’s
a thermoset composite material, reducing the component’s
steering wheel, interior panels, gear shift knob and other
weight by 17 percent without compromising structural rigidity.
components to truly reflect the personality of the driver. PolyOne sees this happening within the next two years.
While lightweight composites for structural components
PolyOne’s product offerings and manufacturing facilities
could benefit the industry, Mosqueira believes it may take
in Mexico gain relevance at a time when the hunt for cost-
some time before they are widely adopted. To accelerate
efficiency and competitiveness has made the automotive
this process, he recommends open communication between
industry look for new production methods.
OEMs and the companies in their supply chain. “OEMs are open to new technologies, but collaboration with the entire
Despite discussions about trade treaties within North America,
supply chain is critical for success because each participant
Mosqueira is confident about the future of the automotive
needs to understand the innovations that are possible for use
industry in Mexico. “Automotive investments are not done
in next generation product designs.” PolyOne is also helping
in one day. These decisions are well planned, new ventures
automotive customers to replace conventional painted
will not disappear from one day to the next,” he says. “We do
plastic parts with those colored at the injection molding
foresee challenges but at the same time believe that the best
machine. Molded-in-color parts not only help reduce costs
is yet to come for Mexico and its automotive manufacturers.”
INSIGHT
LOCAL PARTNER SOLIDIFIES POSITION IN CUSTOMIZATION MIGUEL AVALOS Director General of Air Design
More than 50 car brands compete in the Mexican market,
tooling components. Other companies are subject to long
each of which produces several models to cater to different
timeframes to follow the vehicle’s design process.” What
market segments. Although standard models are the bulk of
gives Air Design the upper hand in the market is being able
new vehicle sales, special and limited editions have found a
to give a second wind to products in a mature stage of their
niche in which to compete regardless of the vehicle’s price or
lifecycle. Limited or special editions are normally released
make. Buyers can choose from an array of options, ranging
two years after the model hits the market and that is the
from a racy limited-edition VUHL 05RR to one of the 1,000
window of opportunity that Air Design targets.
special-edition Tsurus that Nissan released to commemorate the end of this model’s production. To help automakers
A clear perspective of how the market is moving can help
develop special units, Air Design is a valuable local partner.
companies to remain ahead of the game. “Sedan and hatchback models are already well-equipped in standard
Miguel Avalos, Director General of Air Design, says the
versions. Furthermore, there has been a gradual change in
company evolved with an industrial focus, mainly targeting
the clients’ preferences,” says Avalos. Drivers began to move
the automotive industry. Unlike other companies in the
from subcompact cars to large trucks and SUVs as stronger
supply chain, Air Design stands out as a player with a
economies increased purchasing power. Particularly in the
strong design and engineering process. Finding its niche
US and Canada, Avalos sees an opportunity in the large
in the special-edition market, it realized that the best way
truck and pickup segment. “The best-selling model in the
to compete was by offering in-house product development
US is the Ford F-150 pickup with approximately 800,000
and manufacturing. “We conceptualize our designs digitally
units in 2016, followed by the Chevrolet Silverado. Only in
and once we move onto the prototyping phase, automation
2017, the market is expecting sales of 10 million pickups in
also plays an important role. Coupled with our ability to
the US, fueled by low gas prices,” he says.
design and manufacture molds in-house, we can offer a well-rounded solution to clients,” he says.
Analyzing these trends, the company saw an opportunity of between US$5,000 and US$20,000 in accessories for every
The major obstacle for Air Design was establishing enough
unit. According to Avalos, only in the US, the market for vehicle
credibility to participate in the market. The team became
customization is approximately US$60 billion. Deducing
experts in design of special-edition components and now
from this number, the size of Mexico’s vehicle park and the
Air Design participates as a Tier 1 supplier. “We evolved
US$18 billion worth of aftermarket components, Avalos sees
from a very artisanal process to incorporating digital and
a US$5 billion potential market for special edition accessories
technological advantages,” he says. “Keeping up with the
in Mexico. “We can definitely see an increase in demand for
latest trends in the market helps us offer attractive and
special-edition vehicles and more experience in dealerships,
revolutionary options to clients. Integrating styling and
which now offer more equipped units to the clients,” he says.
advanced material concepts, we achieve best-practice quality installing equipment in the most effective way.”
Dealership profitability fuels the growth of the special component market. Margins in the automotive industry are
The company detects a potential threat from players like
generally low and in Mexico, they are barely above 1 percent.
Magna and Faurecia that are venturing into special-edition
The situation is worsened by the weak position of the peso
component development. But Avalos remains confident,
against the dollar. As companies try to maintain stable prices
citing Air Design’s time-effective development process.
for vehicles, revenue margins are reduced. Avalos believes
“We can develop an entire customization kit for a vehicle
that the opportunity for distributors lies in aftersales services
in less than 10 weeks thanks to our fast prototyping
and customization alternatives. “Only in this latter segment,
process and our in-house development of molds and
profit levels are between 30 and 50 percent,” Avalos says.
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INSIGHT
GLOBALIZATION LEADS TURKISH LEADER TO MEXICO ARCAN ERGUR Plant Manager of Teklas Automotive Mexico
94
Mexico’s political stability has helped attract OEMs to the
compete with their European counterparts in terms of price,”
country, resulting in a thriving domestic supply chain. Since
he says. The company is still exploring local opportunities
Lázaro Cárdenas’ government in 1934, Mexico has enjoyed
and negotiating with Tier 2 suppliers that could be validated
stable power transitions that continue to this day. Other
by Teklas’ OEM clients in the near future. “So far, we are right
countries are less fortunate and in many of them companies
on schedule with our Mexican operations.”
cannot enjoy the advantages of healthy domestic production. Turkey is among the countries impacted by
Teklas already works with most OEMs in the European
geopolitical conflicts, which have hindered the development
market and it has established global contracts with
of its Tier 1 suppliers. The arrival of globalization turned the
companies like Volkswagen, BMW, Volvo and GM. “We have
tables, letting Turkish companies like Teklas find their export
a 30-percent market share in Europe and although we are
niche and eventually expand to other regions.
just starting production in Mexico for the North and South American markets, we see great potential, an even bigger
Thanks to its growth in exports, the fluid circulation systems
opportunity than in China,” says Ergur.
and windscreen-wiper manufacturer was able to invest in other countries in a short amount of time. Its first foreign
The company will follow two strategies in the Americas. It will
investment was in Bulgaria in 2006 and by 2011 the company
begin its production operations in the second half of 2017 to
had already ventured into China as well. It came to Mexico
supply Volkswagen and Audi, BMW and Volvo by 2019, and
in 2016. The company is currently in the development phase
subsequently GM, Daimler and Tesla can be added to its client
of its production site in Mexico and once it is ready, the goal
portfolio for the Mexico plant. The company will also manage
is to expand within the NAFTA market.
imports from Bulgaria to cater to GM in the US and Mexico, FCA and the Volkswagen Group. As its Mexican production
“Our plans in North and South America are rooted in
facility is completed, Ergur’s plan is to transfer all components
globalization,” says Arcan Ergur, Plant Manager of Teklas
that are sourced from Bulgaria to be manufactured in Mexico.
Automotive Mexico and the person in charge of developing the company’s position in the Americas. OEMs are looking
Teklas’ current production in Mexico will be oriented toward
for suppliers that can keep up with their global footprint to
fluid circulation systems. This is the company’s main product
save costs and maintain the same level of quality across their
line and Ergur sees cooling and heating-line components
entire production network. “Vehicle and auto part designs are
for internal combustion, hybrid and electric engines as the
becoming more global, which means we have to be present in
priority. Once the plant ramps up its operations, Teklas
more countries to strengthen the production chain.”
will introduce air-intake systems to Mexico, mainly for turbocharging applications. “Gasoline and diesel prices
Once Teklas had decided to establish operations in Mexico,
have become a concern for many manufacturers, making
the company performed an analysis that concluded
turbocharger components a critical component to improve
Aguascalientes was the best option to invest in. Safety and
the vehicle’s performance,” says Ergur. According to
the government’s involvement in industrial development
Markets and Markets, this segment is expected to grow
were two defining factors for Teklas’ new investment, Ergur
at a compound annual growth rate of almost 8 percent
says. The company outsourced the plant’s construction
globally, reaching a market size of over US$18.5 billion by
project to a Mexican company in July 2016 and the complete
2021. This shows a clear opportunity for Teklas, coupled with
infrastructure was expected to be ready by mid-2017. Ergur
the 20-percent increase in gasoline prices in Mexico at the
is also building its supplier base, leaning on Teklas’ existing
beginning of 2017. “Electric vehicles are also a priority in the
network in Europe. “At this early stage, even companies
industry and we are focusing on innovating in our portfolio
located in Mexico that are already our suppliers cannot
to cater for models between 2019 and 2025,” says Ergur.
INSIGHT
MEAT PRODUCER COOKS UP LEATHER NICHE JESÚS VIZCARRA President and Director General of SuKarne
The manufacturing industry might seem like an odd place
60 percent will go to companies based in Mexico. Vizcarra
for a meat producer but demand requires supply and that
reiterates the company’s focus on Mexico: “We want to
equation sometimes makes for strange bedfellows. When
offer a local solution to companies that need high-quality
the arrangement creates benefits on both sides, it also
materials, so they need not purchase leather overseas and
makes perfect sense.
incur extra costs.”
Booming demand for leather interiors has caused the
Though the company plans to use the same business model
automotive industry to outshine footwear producers’
that has been successful in the meat industry, Vizcarra also
demand for the material. This has created an opening for
recognizes how long relationships with clients can take to
companies like meat producer SuKarne, which until recently
consolidate. The company would ultimately supply OEMs
had been content to dominate the meat sector, its main
indirectly, by working with companies that handle the
niche for 30 years. “We began to enter the industry by
interiors of cars for seats and steering wheels specifically. This
working with highly specialized tanners such as Bader
will include international companies, several of which already
and Midori that are certified by automotive companies,
use SuKarne. “SuKarne is working with 15 international
expanding our operations into the maquila industry,” says
companies and three Mexican automotive suppliers,”
Jesús Vizcarra, President and Director General of SuKarne.
says Vizcarra. SuKarne’s meat is produced in Mexico and Nicaragua and the company’s products have presence in a
The Economist reported a 40 percent increase in demand in
handful of Asian, European and South American countries
Mexico between 2013 and 2015, just within the automotive
and is building its leather capabilities to export leather to
sector. Until 2014, 80 percent of the leather used in all
more markets. But SuKarne’s meat business shares the
industries was imported but new players are emerging as
automotive industry’s principal export destination: the US
Tier 3 suppliers to carmakers. The Guanajuato Chamber of
purchases 70 percent of its exported product.
the Tanner Industry (CICUR) cites demand for leather at over 150,000 pelts per day to satisfy automotive demand.
The company’s leather supply division estimates 1.6 million pelts will be produced in 2017. “We are the top leather
“The governments in each Mexican state have evidently
supplier in the country, handling 40 percent of Mexico’s
worked hard to develop the automotive value chain, so
production, so we have many plants that are certified by
entering this industry is pivotal for the future of SuKarne,”
the Federal Government and the United States Department
says Vizcarra, echoing AMIA’s view of the industry as a
of Agriculture (USDA),” says Vizcarra. Working to these
“catalyst of growth in Mexico.” The new entrant into the
standards has meant the company has had to acquire
automotive supply chain opened a distribution plant in March
specific certifications and quality standards over the years
2017 in Leon, Guanajuato, which will supply the country
for various clients. Today SuKarne can guarantee quality
for the moment but the company prefers to be closer to
in-house processes and supply Tier 1, 2 or 3 automotive
the client long-term. “Our teams want to be located near
companies with leathers to their specification.
companies that see us as long-term suppliers and not as opportunists.” That would also help the company integrate
SuKarne’s philosophy is to reach more people every day,
into the industry, to understand its needs and avoid simply
with the best products and accessible price tags. “It is crucial
supplying companies that look for a one-off saving.
for me to offer quality at a reasonable price. To guarantee this quality, our control of livestock is based on traceability.”
The distribution center will supply the wholesale market
Tracing every step of the process from birth of the livestock to
initially, up to its capacity of 33,000 tanned pelts per week,
its arrival at SuKarne’s facilities is the main advantage Vizcarra
40 percent of which will be exported and the remaining
sees for the automotive industry and its high standards.
95
INSIGHT
STRENGTH IN INNOVATION AND DIVERSIFICATION
“
Clients place high importance in quality”
Pablo Paredes, General Manager of Trelleborg Mexico City
96
form partnerships, the company prefers to work with large players that provide long-term projects supplying OEMs. The company’s 100 years of experience and Swedish roots underpin its reputation and helped it become the preferred brand of the European market, says Paredes. The
Mexico is home to a price-driven automotive market. But
sealant expert’s international operations span North and
the competitive prices offered have neither stopped clients
South America, Europe and Asia, and NAFTA has allowed
demanding high-quality products to export, nor do small
Trelleborg to supply Tier 1 and 2 companies, as well as
drops in sales affect the impetus of international players to
OEMs with operations in Mexico from its US plant. Over
produce quality, says Pablo Paredes, General Manager of
60 percent of the US branch’s production is destined to
Trelleborg Mexico City.
companies based in Mexico. “We can provide continuity to
“
companies in global markets,” says Paredes.
“After 10 years of experience in the automotive market, we have found that even in price-oriented product segments such as seals and gaskets, clients place high importance in quality,” says Paredes. This vision has encouraged the company’s faith in the sector since, according to Eduardo Basurto, Customer Service Adviser of Trelleborg Sealing Solutions Automotive Hub North America – Mexico, even after a small drop in sales in the US, Trelleborg’s qualitydriven operations have led it to participate with large internationals like Bosch and Continental. Technology development trends in the last three years have contributed to Trelleborg’s global growth in the automotive industry, except in the US in the first months of 2017. Basurto
Automotive sales represent 26 percent of (Trelleborg Sealing Solutions') income, meriting the creation of a department called AutoHub” Eduardo Basurto, Customer Service Adviser of Trelleborg Sealing Solutions Automotive Hub North America – Mexico
sees dips and peaks as normal in any industry and identifies trends in automation, hybrid technology and intelligent
Through 10 years of supplying several industries in Mexico,
vehicles as a signal that combustion engine production
the most important of which has been the automotive
will drop in five years’ time. Since Trelleborg is present
sector, Trelleborg has branched into mining, aerospace
in both ecological and traditional engine productions, its
and oil and gas, solidifying its reputation for supplying
team expects it to thrive in spite of any economic or market
high-quality products. “Trelleborg Sealing Solutions
trend fluctuations. The company invests approximately
is our most important division and automotive sales
20 percent of its income in innovation to stay ahead of
represent 26 percent of this division’s income, meriting
oscillations and product preferences.
the creation of a department called AutoHub to cater to the automotive supply chain,” says Basurto. Although it
“Our core business revolves around sealants for any piece that
has not reached excessive specialization in one industry,
needs it,” says Paredes. Door panels, sensors and instruments
namely automotive, the Sealing Solutions division trusts
all require seals and Trelleborg manages innovative technology
the sector to evolve and plans to remain a part of this
in precision seals such as liquid silicone combined with plastics
evolution to stay in the race. “Some companies may be
and polytetrafluoroethylene composites. The company looks
concerned by over-specialization in one industry and the
for new compounds as needed, adapting to certifications
increasing numbers of Asian companies in Mexico are
and vehicle innovations. It can also draw on preapproved
imposing a bleak panorama on national companies that
compounds when clients ask, which allows it to compete in the
depend on automotive manufacturing,” says Paredes. As
Mexican export market contributing to vehicle safety, weight
Japanese, Korean and Chinese OEMs import their supply
reduction and comfort. “We create work plans with companies
chains, which distinguishes their brands’ manufacturing,
for up to 15 years, demonstrating long-term commitment to
Trelleborg is not afraid of this influx. “Our reputation
clients and the industry’s evolution.” Amid many options to
precedes us,” says Paredes.
INSIGHT
GROWTH THROUGH SEGMENT AND MARKET DIVERSIFICATION ADONAI GARCÍA Managing Director of Mirka Mexicana
Change is part of nature, though that does not always
The original equipment sector currently represents half of
mean it is easy or quick. Companies must adapt to new
Mirka’s business in Mexico but aftermarket or automotive
technologies and, as a leading innovator in the abrasives
refinishing trade (ART) segment is the company’s largest
industry, Mirka understands how difficult a transition
operation worldwide. This business accounts for 20 percent
process can be for its customers. The company has found
of Mirka’s Mexican operations and García has plans to level
ways to show the advantages of clean and effective abrasive
the field for both sectors. “We would like 30 percent of our
solutions and that success is now propelling Mirka toward
business in original equipment, 30 percent in ART operations
new market opportunities.
and 30 percent in other industries,” he says.
“All companies seek to reduce costs but that does not
Innovation will be critical for Mirka to reach its goals and
necessarily mean buying the cheapest alternative,” says
García is confident about the company’s capabilities. He
Adonai García, Managing Director of Mirka Mexicana.
says that Mirka’s facilities in Finland are among the most
“Mirka’s products might not be the cheapest but they help
advanced manufacturing sites in the world for abrasive and
our clients meet quality standards and increase efficiency
micro-abrasive solutions. Micro-abrasives are most effective
and productivity.” With its unique technology of Abranet
for manufacturing processes with narrow tolerances, like
family products, the company found a niche among
the production and rectification of engine and transmission
companies searching for a cleaner environment, better
components. The company already participates in these
health conditions, cost reduction and improved dust-free
kinds of projects and in 2016, started working with MACIMEX
sanding in their refinishing operations. Abranet proved to
on crankshaft production. The company was using abrasives
be at least 30 percent more effective than other abrasive
incapable of reaching the tolerance required for the final
refinishing products, providing a better cost-benefit
product, forcing it to find a new solution. “Clients are looking
relation. Today, Mirka’s sales are 70 percent oriented to
for innovative products and specialized services, in line with
the automotive industry, with 50 percent of its business in
what we have created in the automotive sector,” says García.
the original equipment sector. While remaining a Finnish
“We use these technologies to strengthen our position in the
family-owned company, Mirka is one of the most influential
automotive sector and to make our way into new industries.”
players in the abrasives market, competing with companies such as 3M and Norton Saint-Gobain.
The company is already enjoying a fruitful period and it has high expectations for the years to come. García says 2016
Although the advantages of its products were clear,
was excellent for Mirka, with 25 percent growth compared to
one of the main obstacles Mirka faced from clients was
2015 and 2017 looks to be one of the best years yet for the
fear of change. The company also participates in the
company. García says Mirka plans to maintain steady growth
aftermarket segment, which is a much more traditional
for the next five years, at approximately 25 percent per year.
sector. “Clients are used to doing things in a particular
His priority is to consolidate the company’s existing client
way, so introducing new technology confronts certain
base, while looking for growth opportunities within these same
reluctance,” explains Adonai García. Mirka leveraged its
companies. Mirka also has defined a plan to find new clients,
experience in the original equipment sector to permeate
including Chinese companies that will arrive to the country.
the aftermarket segment. As shops and distributors
The company already works with some of them and ART is
became aware of Mirka’s relationships in the original
its strongest segment. “We see definite growth opportunities
equipment segment they began to test the company’s
considering the potential for Chinese manufacturing activities
products and Adonai García found that paint companies
in Mexico,” he says. “These companies are looking to diversify
were particularly important when gaining the favor of
their target markets and manufacturing and potential exports
potential new clients.
are definitely the most interesting factors.”
97
INSIGHT
SMALL PARTS, BIG IMPLICATIONS DANIEL ROMERO Americas Automotive Division Manager of Schunk Electro Carbón
98
Parts supplied to OEMs must meet the same quality
in this segment by the ELCA brand which represents
standards to be sold under the vehicle’s branding and the
approximately 20 percent of its automotive sales. In
importance of a small part cannot be underestimated. As
Mexico, the company traditionally manufactured only
consumers demand more comfortable vehicles, Daniel
original equipment components but its constant growth
Romero, Americas Automotive Division Manager of Schunk
in the aftermarket led Romero to delve into manufacturing
Electro Carbón, says that even Tier 4 or 5 suppliers have to
operations that could also target this segment.
ensure they meet rising expectations. For its original equipment operations, Schunk Electro Schunk Electro Carbón, a subsidiary of the German Schunk
Carbón sources its raw materials from its sister company
Group, is innovating based on its customers’ needs.
in Austria, including the powder mix. But doing the same
“Companies are introducing much more comfort to their
for aftermarket components would be too expensive. “The
vehicles, especially Asian players,” says Romero. “The growth
standards are different in the aftermarket, so companies
opportunity with Asian companies is immense.” The company
cannot justify the investment in manufacturing components
has already established a relationship with Denso, one of
with the same materials as original equipment,” Romero
Toyota’s main suppliers, and Schunk Electro Carbón has been
says. “Instead, we found a way to source the powder
recognized as the best carbon-brush manufacturer within the
mix locally from one of our sister companies in the US
entire Schunk Group. Schunk Electro Carbón produces carbon
without compromising our quality standards. Now, we
brushes for all electric motors in the vehicle. Brushes are the
receive a premixed powder that we finish mixing in our
connecting part that transmit electrical current from a static
Mexican plant. This has helped us reduce our logistics and
to a rotating part in a motor or generator, so without them
manufacturing costs by 40 percent.” Romero says that part
there would be no movement in an array of components in
of Schunk Electro Carbons’ success has been its customer-
the vehicle, including the engine itself.
oriented approach, which has guided its manufacturing and technological development process. The company
“Our customers set minimum requirements for us to
has a zero-defect policy and a goal to solve all customers’
meet. Then we develop products with raw materials of
requirements within 24 hours. Schunk Electro Carbón is
several grain sizes and different specifications to surpass
also constantly innovating its product line and working
their expectations,” explains Romero. Motor brushes are
hand in hand with its customers through simultaneous
manufactured using a sintering process in which metal
engineering processes to offer adequate solutions for all
powder is compacted and sintered below its melting
motor applications.
point. This creates components with defined shapes and high strength as well as improved electric and thermal
The company’s strategies have proven successful with a
conductivity. Depending on the quality of the powder mix,
compound annual growth rate of almost 5 percent in sales
brushes can have better conductivity and higher wear
since 2012. “Even with the uncertainty that plagued the
resistance, which is where Schunk Electro Carbón can
second half of 2016, we managed to increase sales nearly
innovate to make its products more competitive. “A clear
5 percent that year.” Regarding production, the company
example is our work for start-stop motors,” says Romero.
has increased its productivity each year by 10 percent since
“These brushes require more energy and voltage to function
2014 thanks to the implementation of lean manufacturing
while remaining operational for at least 300,000 cycles.”
and best practices, preventive maintenance operations and visual factory concepts. “Our good results have helped us
The company has built strong relationships in the original
reach double-digit growth in our EBIT in 2016. For 2017, we
equipment segment thanks to its hard-wearing components
forecast almost 10 percent growth in sales, maintaining our
and also has presence in the aftermarket. Schunk is known
EBIT in double-digits,” Romero says.
INSIGHT
SEWING SUCCESS: THE IMPORTANCE OF THREAD ROBERTO CÁNOVAS Director General Mexico & CA of Coats México
A vehicle’s performance is based on the sum of its parts
quality, this proves an attractive sourcing alternative for
and many of those parts are held together by thread. In the
Tier 1s and Tier 2s looking to optimize their production
automotive industry, thread used in everything from car seats
costs and lower their logistics overhead, he says. The
to airbags must be manufactured to withstand challenging
company is optimistic about its business opportunities in
conditions of abrasion, wear, sun exposure, flexing and heat
Mexico and Cánovas expects to capitalize on the growth
for an average car lifetime of 14 years, says Roberto Cánovas,
of the automotive market. Cánovas says the company has
Director General Mexico and CA of Coats México.
now located its entire production of airbag thread for the US market in Mexico. “We have a plant in Tlaxcala solely
Coats, one of the founding members of the London
dedicated to airbag thread manufacturing,” he says. “The
Stock Exchange and a leading global industrial threads
plant transforms polyester, nylon and cotton into the final
and consumer textiles company, has developed specific
product, while our factory in Orizaba focuses on color
technologies for the automotive market, where weight and
and finishing.”
resistance are fundamental for product success. Innovation and new technologies have helped add new glues and epoxy
Coats originally had three plants in Mexico — Tlaxcala and
resins to the company’s traditional portfolio of industrial
Orizaba plus a third in Xochimilco. When the company
threads and textiles. The company, founded in Scotland
implemented its environmental strategy Azteca in 2016, the
in the 1750s, manages different brands in its automotive
Xochimilco plant was shut down due to lack of compliance
portfolio including its flagship product Neophil, a range of
with the ecological standards of the region where it was
industrial threads that include nylon and polyester and is
located. Sustainability has now become a priority for
ideal for the automotive industry, particularly for airbags.
Coats and it has put in motion two projects to modernize its operations. In Orizaba, the company plans to build
As a safety component, airbags must be sewn with excellent
a new water-treatment plant that will be ready no later
quality thread to withstand the explosive speed of their
than May 2018. Paint and metal-finishing operations are
deployment, which means that the thread must keep its
among the most water-consuming operations in automotive
integrity while the bag inflates and after a person collides
production and Cánovas says thread-dyeing is heavily
with it. Coats’ Neophil solution provides a three-ply twisted
water-dependent.
bonded thread made up of three nylon filaments that are “precision twisted and bonded to create a circular cross-
The company’s second project is oriented to power
section that is consistently uniform throughout its length,”
consumption in its Tlaxcala operations. “The plan is to
according to the company’s website. Compared to a single-
create a joint-venture that will allow us to source green
ply monochord thread, Neophil distributes the load among
energy,” he says. “Modernization is a slow process that can
three independent plies, which means that if one breaks,
take many months and even years but we hope to reduce
the stitch is not compromised. Its broad portfolio allows the
our energy consumption and be connected to green energy
company to participate in the production of door panels,
generation by 2018.”
spare wheel covers, steering-wheel covers, carpets, floormats, car headliners, convertible tops, gear stick covers, seat belts,
Cánovas says Coats has only been in the Mexican automotive
seat covers and seat trims. “The automotive sector represents
industry for five years but the company is ready to grow its
roughly 25 percent of our global operations,” says Cánovas.
footprint. “We trust in the quality of our products and we are looking for clients that demand technology that only
In Mexico, Coats has the advantage of being the sole
Coats can offer,” he says. “We expect to keep expanding in
thread manufacturer focused on the automotive industry.
Mexico, probably reaching double-digit growth thanks to
Coupled with its manufacturing flexibility and production
the automotive market.”
99
PLANT SPOTLIGHT
28 million Crankshafts manufactured by MACIMEX to date
MANUFACTURING MEETS INNOVATION In the fast-paced environment of the automotive industry, a company cannot hold its leading position without offering added value to its clients. Founded in 1979, MACIMEX is among the largest independent crankshaft manufacturers in the world. The company’s two manufacturing plants are strategically located close to Mexico’s original automotive clusters, one in the Tenango Del Valle area in State of Mexico, only 45 minutes west of Mexico City, and the other in Ramos Arizpe, Coahuila. Together, the facilities can meet the requirements of MACIMEX’s customers in Mexico, Canada and the US. For more than 38 years, MACIMEX has served global OEM’s in the automotive, agricultural, recreational and off-highway industries, delivering approximately 28 million crankshafts. The company’s expertise allows the company to deliver highperformance components under low or high-volume annual demand requirements, machined from cast and forged raw material, spanning a full engine range from one to eightcylinder configurations. MACIMEX’s high-precision machining and technical capabilities include internal and external milling, gear-shaping, auto-balancing and lightening and central thru-hole drilling. The company can also perform special processes such as induction hardening and plasma nitriding. Its manufacturing sites also include advanced production equipment such as automated assembly cells, state-of-the-art CBN grinders, seven-axis machining centers, as well as high-pressure and ultrasonic washers. Beyond manufacturing, MACIMEX has evolved in its operations to the point of becoming a strategic engineering and product development partner for its customers. “We are not only fostering product improvement initiatives but also looking for ways to improve manufacturing results and new materials development,” says José Canales, CEO of MACIMEX. The company’s Research, Innovation & Advance Development Center (Centro I2DEAS) allows it to convert its technical manufacturing capabilities into highly skilled and experienced operations capable of satisfying all its customers’ needs, from crankshaft prototyping requirements to high-performance and up to 300,000 annual-unit production requirements. “Our philosophy is to be at the forefront of technical advances in the field of complex precision machining and heat-treatment processes, thus allowing our company to become a highly competitive partner to our customer base,” says Canales.
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Lamborghini Huracan Spider
TECHNOLOGY & DRIVER EXPERIENCE
5
Technology and innovation are not only reaching manufacturing operations. Cars are becoming more advanced in themselves, transforming into another device rather than just a transportation solution. Connectivity is now essential, paving the way to what one day will be fully automated driving. Driver experience has also been enhanced beyond measure in terms of safety and performance although companies must remain careful to address the latest regulations regarding fuel efficiency and emissions. Although OEMs are driving this transformation, suppliers must also adapt their offering to integrate new trends and maintain their position in the market.
Technology & Driver Experience provides a detailed look at the latest trends in the market regarding fuel efficiency, performance and overall driver experience. Innovation is explained from a supplier standpoint, focusing on disruptive changes that will transform car platforms and user interaction. Luxury OEMs also present their views on how technology is changing and what they expect from the vehicle of the future.
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CHAPTER 5: TECHNOLOGY & DRIVER EXPERIENCE 106
ANALYSIS: Performance, Comfort at Forefront of Innovation
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VIEW FROM THE TOP: René Schlegel, Robert Bosch México
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VIEW FROM THE TOP: Mario Rodríguez, Arbomex
110
VIEW FROM THE TOP: Martín Rosales, Goodyear México
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BRAND SPOTLIGHT: Morgan, Elegant Nostalgia
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VIEW FROM THE TOP: José Canales, MACIMEX
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INSIGHT: Guillermo Echeverría, VUHL
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TECHNOLOGY SPOTLIGHT: Goodyear Eagle 360 Urban
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INSIGHT: José Solana, Ferrari Mexico
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INSIGHT: Mario Olea, Bentley de México
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INSIGHT: Martin Josephi, Lamborghini, Aston Martin & Morgan Mexico
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VIEW FROM THE TOP: Martin Josephi, Lamborghini, Aston Martin & Morgan Mexico
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INSIGHT: Eduardo Henkel, Rolls-Royce Mexico
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VIEW FROM THE TOP: Joseph ChamaSrour, Jaguar Land Rover Mexico
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ROUNDTABLE: How Will New Technological Trends Impact Vehicle Development?
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ANALYSIS
PERFORMANCE, COMFORT AT FOREFRONT OF INNOVATION From brake-assist tech to lane-changing safety advances, the modern car is a far cry from its origins as simply a means of getting from Point A to Point B. And in this new era of advanced connectivity, not only does today's vehicle talk to you, it lets your applications 'talk' to each other.
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Gone are the days when cars were just a means of
Engine developers have also felt the impact of increased fuel-
transportation. As technology evolves and more brands
efficiency standards. Eight-cylinder engines, the once-upon-a-
participate in the market, automakers seek to stand out by
time normal configuration for most vehicles, are now reserved
improving driving performance while creating mobility spaces
only for high-performance sports and luxury brands like Aston
that indulge comfort and enhance connectivity with the
Martin and Ferrari. Downsizing has become a priority for
digital world. Performance and passenger experience have
volume brands, resulting in engines of three and four-cylinder
generated two paths for automakers to focus on during their
engines. Models from volume brands like Ford and Nissan that
product-development process, each with its own end-goals
demand high power are now equipped with turbochargers to
and challenges for both OEMs and suppliers.
get the most out of a small engine configuration. According to market research company Markets and Markets, turbochargers
Performance, on one side of the coin, has focused on
are expected to have a compound annual growth rate of 7.63
enhancing the driver experience by delivering vehicles
percent and a potential market size of US$18.5 billion by 2021.
with a higher power output while also delivering more fuel efficiency. To manage this, OEMs must perfect a vehicle’s
The other side of the coin is to improve passenger experience.
design to improve aerodynamics and reduce drag, using
This focus has created a new business for developing better
lighter materials in as many components as possible.
electronics that provide connectivity between the car and
Previously, these were mostly concerns for sports car
mobile devices, and for components that ensure greater
brands but drastic times call for drastic measures. The US
comfort for the passenger. “Cars will become an extension
Environmental Protection Agency and the National Highway
of your office or your living room,” says Torben Eckardt,
Traffic Safety Administration have set fuel efficiency and
Managing Director of Volvo Car México.
consumption standards for 2025 at 54.5 mpg (23.17 km/L). This represents an increase of almost 50 percent
Infotainment solutions have now evolved to the point of being
from the latest standards presented by the US Bureau of
as advanced and complex as cellphone platforms. Moreover,
Transportation Statistics, at 36.4 mpg (15.5 km/L).
software developers like Apple and Google have now developed their own automotive systems: CarPlay and Android
The 2025 efficiency goals are under revision once more
Auto. The line dividing automotive suppliers and IT providers
after automakers and US government representatives
is blurring as technology companies become more involved in
expressed concerns over their impact on production costs
the development of new vehicles. “Particularly when managing
and the final price for users. Nevertheless, fuel efficiency is
volume, collaboration between companies is a powerful tool to
an ongoing trend that all automakers are trying to follow.
reduce production costs,” says Radek Jelinek, President and
That puts the spotlight on suppliers participating in the
Director General of Mercedes-Benz México.
production chain. Raw materials suppliers have found a market niche in the use of lightweight materials including
Samsung Electronics is a clear example of the importance
metals like aluminum, as well as polymers and composites
technology companies are placing on the future of the
that can be used alongside steel. The introduction of
automotive industry. To take advantage of the business
these new alternatives to steel has also led to the use of
opportunities in the industry, the company acquired the sound
more adhesives to replace traditional welding techniques.
system giant Harman International Industries. “The close of
“Components are now made of plastic even when they have
this transaction opens the door to create substantial growth
a structural or mechanical role,” says Juan José Zaragoza,
opportunities and to deliver greater benefits for customers
Marketing and Sales Manager and Mexico Country Leader
worldwide,” said Young Sohn, President and Chief Strategy
of DuPont Performance Materials - NEP/HPS. “Polymer
Officer of Samsung Electronics, and Chairman of the Board
components have made vehicles not only lighter but safer.
at HARMAN, in a statement issued after the completion of
Auto parts now have a higher impact resistance, have a
the acquisition. “We see transformative opportunities in the
longer lifespan and are better adapted to manage harsh
car and a future that seamlessly connects lifestyle across
environmental conditions.”
automotive, home, mobile and work.”
VIEW FROM THE TOP
A CLEAN FUTURE FOR THE INDUSTRY RENÉ SCHLEGEL President of Robert Bosch México
Q: How are you reacting to changes in the automotive
all have their merits. We must only consider issues such as
industry and new trends favoring mobility alternatives?
effectivity, efficiency, availability and ease of distribution to
A: The idea that the car industry is changing is wrong.
determine how best we can apply each of these alternatives
What is evolving is the transport and mobility industry; the
to transport people or cargo. We still see great potential for
automotive industry is an important part of that. Companies
the internal combustion engine too, mainly because of the
that cannot identify this wider framework are doomed to
energy density in carbon-based fuels. Further improvements
stagnate or even disappear. The car is just a means to an end,
in terms of efficiency and cleanliness for this type of
to transport people and goods from one place to another.
powertrain remain promising options for many applications.
The real concern facing the industry is how to improve mobility by transforming existing solutions or by developing
Q: How has Bosch’s R&D initiative in Guadalajara evolved and
new ones. Companies must identify client needs and react to
what has been your experience concerning Mexican talent?
them, offering the fastest, most convenient and cost-efficient
A: The project has been a success although it was not
solution that damages the environment the least. We want
easy at the beginning. The center in Guadalajara is heavily
to provide important input to drive such solutions.
oriented toward development, which is still not common in Mexico, and we had a hard time selling the idea internally in
Q: How is Bosch working to develop cleaner and
the beginning. We developed the project in collaboration
environmentally friendly solutions for its clients?
with Bosch India starting with 11 people in 2014. Today,
A: Developing cleaner products has been one of our core
we have 280 engineers working at the site and we have
values since the company was created. Bosch strives for
proven that there are very skilled and talented people in the
safer, cleaner and more comfortable solutions across all
country, capable of delivering projects on time, on cost and
the industries we serve. These three factors are driving
on spec. Our employees in Guadalajara come from different
innovation in the mobility sector too and we assign
STEM backgrounds (science, technology, engineering and
considerable resources to develop technology around them.
mathematics), creating an interdisciplinary environment
We spend approximately 10 percent of our turnover on R&D
that fosters innovation. Our demand for R&D projects in
activities, which amounts to nearly US$10 billion per year.
Mexico is now booming, both from internal and external customers domestically and internationally.
Q: What opportunities do you see for Bosch in alternative powertrain applications?
Q: In what ways do you see the automotive industry being
A: There has been tremendous progress in electrification
affected by external influences?
and how energy is being produced. But getting your energy
A: During uncertain times, companies and investors need
from a plug does not mean using clean power. There are
to separate the wheat from the chaff, reinforcing calm
still challenges the industry must address including making
among investors, associates, academia and politicians where
electrical energy storage and charging more efficient,
possible. Companies must keep advancing, cautiously maybe,
lighter, faster and cheaper. But the fact that these challenges
but never stop innovating or offering the best possible value
exist represents a great opportunity for the industry to
to their customers and stakeholders. Standing still because
meet considerably more challenging standards. There are
of uncertainties is not an option, prudence is.
plenty of energy alternatives the industry could embrace, used individually or in combination. Some players are still interested in hydrogen. Chemically, this substance is one
Robert Bosch is a leading supplier of automotive components,
of the simplest molecules available in abundance, which is
including gasoline and diesel systems, electrical drives, starter
precisely what makes it interesting. But we don’t think there
motors and generators. The company generated US$82.4
is just one solution. Gasoline, natural gas and electric engines
billion in sales in 2016 and US$3.7 billion in EBIT
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VIEW FROM THE TOP
NEAR-NET GEOMETRIES, HEAT TREATMENTS, ALUMINUM TO STAY CURRENT MARIO RODRÍGUEZ CEO of Arbomex
Q: What are Arbomex’s goals in terms of material and
Q: How will Arbomex address the growth of electric and
process innovation?
hybrid cars in the industry?
A: Our main strength is our vertical integration between
A: The three main drivers for the automotive industry are
iron foundry and precision machining. This integration
mobility, connectivity and alternative energy sources.
gives us enough competitiveness to stand up against our
By 2035, we expect electric vehicles to take over the
international counterparts. In terms of innovation, we have
market and we are preparing to face this development
substituted steel products with heat-treated iron. Our next
accordingly. We must take the elimination of camshafts
step is to develop a foundry process for iron that can replace
as a likely scenario and that will lead the company in two
steel without the need for an additional heat treatment.
directions. The internal combustion engine, although it may be limited, is unlikely to disappear and we want to be the
We are waiting to obtain the first patent for a camshaft
best camshaft company in the world. At the same time,
manufactured through a foundry process of iron and
we are targeting the heavy vehicle industry, particularly in
steel. This will be a disruptive improvement for the engine.
parts that are expensive to manufacture. We plan to move
Combining both materials will result in less weight, lower
toward other types of components, delving into near-net
costs and better injection-system performance. We need
geometries and new materials like aluminum.
to work on our testing processes, to assure our clients that this component will provide better quality at a lower cost.
Q: How has Arbomex’s possible joint venture with a Japanese company evolved?
Q: How can Arbomex solve engine and injection-system
A: The company wants to take advantage of the experience
problems to improve vehicle efficiency?
Arbomex has in the Mexican market but recent exchange
A: There is a trend to change the traditional Otto cycle
rate volatility and the situation between Mexico and the US
in an engine to the Atkinson model and that puts a lot of
has slowed the process. But negotiations have not halted
pressure on the camshaft. This component operates the
and we hope to finalize the deal before the end of 2017.
valves that will allow air to enter and exit the cylinders thus controlling the moment fuel is injected to the engine. We
Q: How can Mexico attract further investment in advanced
have a specialist dedicated to analyzing several types of
manufacturing and design processes?
engines and establishing a benchmark of the advantages
A: Software and basic engineering processes are still
each presents. That way we can offer several solutions
carried out abroad. Most design centers in Mexico focus
for our clients to choose whatever works best for their
on small changes and product adaptations according
performance, cost and efficiency objectives.
to the region but the base design is done in Germany, Japan or the US. Each day more and more universities are
Suppliers are increasingly involved in the design process
collaborating with companies to encourage innovation
for new components. This allows us to analyze and test all
and entrepreneurship among students. Some institutions
aspects related to a new part, along with its manufacturing
already have excellent manufacturing and material
conditions and related costs. That is how we designed
research centers but the industry would benefit from
a solution for one of our main customers. The system
more integration with them.
previously had only one cam and we added another two. That way, according to the fuel demand and speed stability, one or maybe two cam actions could reduce fuel
Arbomex is a Mexican company that specializes in engine
consumption. Our improvements may be advantageous in
component manufacturing. This includes camshafts, foundry
terms of manufacturing or logistic costs and the client must
and machined precision parts. Its main export destinations are
decide how best to alter its operations.
the US, the Czech Republic, Germany and China
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VIEW FROM THE TOP
EXCELLENT RESULTS DESPITE CHALLENGES MARTÍN ROSALES President and Managing Director of Goodyear México
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Q: How did external factors impact Goodyear ’s
of infrastructure for vehicle manufacturing indicate that
performance in Mexico in 2016?
by 2020 there will be 5 million vehicles produced per year.
A: We saw excellent year-end results in 2016 compared to
Those vehicles will require the type of tires that we decided
2015, which was challenging within the context of an economy
to produce in Mexico. The old vehicle park needed tires for
with slower growth. The projections for GDP growth for 2016
13 or 14-inch rims. Everything that is currently bought in
were overestimated and the Mexican peso’s value weakened
Mexico is for 16-inch rims or larger and that vehicle platform
unexpectedly following the US elections. In 2015, the currency
requires production of high-performance tires. They must
devaluation was associated with oil prices, so when we worked
also meet increasingly complex technical specifications.
on our plan for 2016 we did not anticipate these challenges.
Few manufacturers in the industry can meet the technical
Changing circumstances forced us to revise our plan, adjust
requirements of cars being sold today.
decisions and act on a larger scale. The plant we will open in 2017 will have top Goodyear We have grown in volume by improving the mix of products
technology, even more advanced than our other 50 sites
we sell and increased profitability by efficiently handling
around the globe. The quality of our staff and processes
our costs, finally leading to the financial results of 2016.
will afford us high-performance products to fit vehicles to
Alongside other Latin American countries with different
be produced in Mexico. Even though the plant will begin
economic contexts, Mexico’s automotive industry registered
production in the second half of 2017, we have already hired
record production levels in 2016 and new vehicle sales in the
more than 400 personnel for the 1,000 direct jobs we want
local market helped spur our double-digit growth.
to create.
Q: What is Goodyear’s participation in the original
Q: How adept is the local workforce in skills they will be
equipment segment in Mexico?
using at Goodyear’s high-tech facility?
A: We always maintain our position as the first or second-
A: We have been recruiting a completely Mexican workforce
biggest brand in the country, both in car and SUV
for the new plant. Last year, we developed the content of
applications. This latter segment is growing quickly along
several school programs that could be useful for the plant
with the light truck segment, especially in the north of
in collaboration with the National College of Technical
Mexico. We participate in original equipment in all vehicle
Professional Education (CONALEP), located in San Luis
platforms as part of our company strategy, preparing for
Potosi. We took 100 people to be trained outside of Mexico
the consumer trends of the future.
for four months and teams went to the US, Slovenia and Brazil for onsite training at Goodyear plants. This allowed
Q: What need will Goodyear’s new production plant in
them to see our quality standards and become familiar with
San Luis Potosi address when it starts operating in 2017?
the technology they will handle.
A: Our plant’s production will begin in mid-2017. In April 2015, we invested US$550 million to create the new Mexican plant
More than 4,000 candidates applied, which confirms the
and construction is progressing as planned. During 2016, 3.4
availability of local talent. In each of the plants they visited,
million vehicles were produced in Mexico and projections
weekly reports were made of the process evolution and our plant managers did not want to let the Mexican students go because they were so good. It did not surprise us that
The Goodyear Tire and Rubber Company is a multinational tire
the talent we found in Mexico was more than qualified and
manufacturer founded in 1898. Goodyear generates sales of
we confirmed this when we sent them outside the country.
over US$15 billion per year from Goodyear tires and its related
These trainees came back to Mexico and began to train
brands: Dunlop, Kelly, Fulda, Sava and Debica
other people who will be part of our plant’s operations.
Q: What are the main trends driving innovation for
compromising performance. The damaged part will have
Goodyear’s operations?
no contact with the road and the Eagle 360 Urban will
A: There are two major trends in the automotive industry.
begin to self-repair thanks to recent advances in artificial
The first is looking for energy sources or alternative fuels
intelligence.
that are eco-friendly and the second is to improve the driving experience, particularly as the industry moves
Q: How is Goodyear innovating to improve the impact its
toward autonomous vehicles. In alternative fuels, the most
products have on the environment?
commonly seen advances are in electric cars. 'Goodyear
A: From a manufacturing perspective, Goodyear does
innovatively designs and creates new products for electric
many things around the globe to show its ever-growing
vehicles in preparation for the market of the future.
commitment to the environment. An example is the new San
Driving an electric car is a much quieter experience than
Luis Potosi plant, which will be a zero-waste-to-landfill and
driving a gasoline-fueled car and this must be taken into
zero-solvent facility. It will use natural gas, energy-efficient
consideration when developing new products for this
LED lighting and top-notch dust-collection equipment.
segment.
Some of these environmentally friendly initiatives are standard for all our facilities.
Another innovation that Goodyear unveiled at the Geneva International Motor Show was its latest concept tire, called
From a product perspective, there are also several factors
Eagle 360 Urban. It is designed for the cities of the future,
that make Goodyear products more efficient for customers
which will have vehicles that are not only silent but also
and their vehicles. We have technologies such as FUELMAX
autonomous. Among the advantages of the concept tire
or our Efficientgrip tire line that lower rolling resistance. This
is that by being spherical, it allows the vehicle to move in
not only lessens our clients’ fuel-related spending but also
any direction. One of the most interesting developments
decreases emissions, thus helping the environment. These
we worked with was that when the tire detects water or
initiatives, technologies and products are strong statements
a surface variation it can adapt its shape, or if it senses a
to our unbroken commitment to the environment and our
defect on its surface, it will rotate to compensate without
customers’ satisfaction.
BRAND SPOTLIGHT
MORGAN, ELEGANT NOSTALGIA There is a brand of unique cars that evokes the nostalgia of
“We decided to add the 3 Wheeler to our product catalog and
classic cars but with modern technology included. Morgan has
it worked very well. People fell in love with the brand, with
been in the market for 120 years, preserving its personality and
the cars that look very classic. It is a relatively new product
surviving the times. The brand has even stayed in the family
that they had made in the 1950s and now revived. It is for
through the years. To date, the British company is most known
people who like vintage designs,” said Martin Josephi, Director
for its Aero 8 model, the Classic and the 3 Wheeler.
General of Lamborghini, Aston Martin & Morgan Mexico.
The success of the Morgan Motor Company was founded
With the help of Lamborghini, Morgan managed to bring
on an icon, the Morgan 3 Wheeler. This brilliant but simple
its fun vehicles to Mexico in 2016, updated with new
design by Henry Fredrick Stanley Morgan became one of
technology. Its power train is a V-twin fuel injected engine,
the most successful lightweight cars of the early days of
which gives it the motorcycle sound, and is mated to a
motoring. The three-wheeler, which the company describes
Mazda 5-speed gearbox.
as simple design done brilliantly, is fitted with a powerful motorcycle engine and a simple transmission in a light-
There is nothing like the unique design of the three-wheeled
weight chassis. The market in Mexico for different types of
car but Morgan also has a line called Classic. Josephi says
vehicles is growing due to urbanization, overcrowding in
that it is so well-designed that it is hard to differentiate
cities and parking lots. At the beginning, when Morgan’s
between a 2017 and 1958 version because the craftmanship
team was deciding whether to export these types of models
has been preserved and the manufacturing is done by
there were doubts, but the country’s need for alternatives
hand. The Classic that was brought to Mexico comes with
persuaded them to take the risk. Fortunately, the
a 6-cylinder twin-turbo engine that gets 300hp, and an
expectations of the agency and the factory were exceeded.
excellent gearbox, according to Josephi.
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VIEW FROM THE TOP
PREPARING TO FACE FUTURE TRENDS JOSÉ CANALES CEO of MACIMEX
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Q: Considering the automotive industry’s development,
A: During 2016, we focused on the consolidation of our
how is MACIMEX positioned to meet its clients’ demands?
current projects, fostering new partnerships with our
A: MACIMEX's current manufacturing footprint is more than
existing customer base as well as making new inroads with
capable of satisfying all our customers’ needs from both our
potential Asian and Korean customers, particularly those
locations: our Tenango del Valle plant in the State of Mexico,
with established Mexican or NAFTA engine-manufacturing
and our Ramos Arizpe facility in Coahuila. Historically, we
operations. Additionally, MACIMEX pursued and started
have provided goods and services to not only NAFTA-
preparing for new projects oriented toward non-automotive
located customers but we have also exported directly to
industries such as recreational and off-highway customers.
South America, Europe and Asia with highly competitive advantages.
Our growth projections are developed based on five- and 10year strategies, in line with our products’ lifespan. However,
MACIMEX has demonstrated efficiency at providing
our main objectives for 2017 are to guarantee the success
end products that meet the strictest end-customer
of new standard operating procedures we have put in place
specifications, from prototype design to end-of-program
for 2017 and 2018. We want to optimize our operational
lifespan, as well as from low to high annual volume demand
capabilities and most importantly, develop a clear connection
either per SKU or set of SKUs, according to product families
between our manufacturing operations and the company’s
ranging from 5,000 units up to 300,000 units per year.
R&D efforts, led by MACIMEX’s I2DEAS (Innovación, Ingeniería y Desarrollo Sustentable) center, in close coordination
Q: Last year, you said that lightweight trends were crucial
with our corporate direction “SIQ” (Sistema de Innovación
in your line of business. How are these affecting your
QUIMMCO). Our company goals are to ensure these research
processes?
and development activities materialize in the form of new or
A: The industry is shifting either to lightweight vehicles
more efficient processes, products or a combination of both
— those utilizing three and four-cylinder engines — or
to benefit our clients and meet their needs.
high-performance cars with either six or eight-cylinder turbocharged engines. To be competitive in these product
Q: With the evolution of electric and hybrid powertrain
segments is quite different. One requires highly flexible
applications, what does MACIMEX’s future look like?
and quick change-over and turnaround manufacturing
A: The electric vehicle revolution is a trend that under the
processes, while the other demands super high-speed
traditional scenario could hinder any company dedicated
manufacturing operations to deliver three and four-cylinder
to traditional engine components. However, we do not see
crankshafts in a competitive way. Our company is working
this as the case for MACIMEX. If we analyze the annual
in both arenas, developing state-of-the-art manufacturing
global demand for engines versus the projected demand for
lines and ensuring total satisfaction for our customers
electric vehicles, particularly on a region-by-region basis,
focused on six and eight-cylinder engines.
we do not forecast a demand greater than 20 percent for electric vehicles by 2035. Thus, instead of shrinking,
Q: What was MACIMEX’s main focus in 2016 and what are
opportunities most likely will increase for companies
your expectations for 2017?
such as ours. Our target customer base will be required to explore and divert resources to the development of electric vehicles, providing us an important opportunity to
MACIMEX was founded in 1979 as a subsidiary of Grupo Quimmco.
expand with them as they explore new opportunities. At the
The company is one of the largest independent crankshaft
same time, the niche market for high-performance six and
manufacturers in the world. MACIMEX has two manufacturing
eight-cylinder engines will most likely expand, thus giving
plants in Mexico, in the State of Mexico and Coahuila
us greater opportunities in this field.
INSIGHT
“
RACING PILOTS PUT MEXICAN ENGINEERING TO THE TEST
Everything can be done better with its next generation” Guillermo Echeverría, Director General of VUHL
supply global demand. The company is focused on optimizing its production process and one of Echeverría’s goals is to grow VUHL's local supplier network. “This is a midterm goal for our company,” he says. “We have been able to increase our local supply for several specialized processes.” The challenge VUHL faces to increase its local content is the specialization of its operations. “Our products are
Mexico is globally attractive as a high-quality manufacturing
highly demanding in terms of performance and aesthetics,”
destination for the automotive industry but not as a
Echeverría says. “We are in constant communication with our
technology development hub. According to Guillermo
suppliers, ensuring each part arrives on time and according
Echeverría, Director General of VUHL, this status can only
to specification.” After having developed the next generation
be gained by sustainable results over time.
of its debut model, the VUHL 05RR, Echeverría still sees innovation as the driving force behind VUHL’s growth.
As the only active Mexican supercar OEM, VUHL had to
“Everything can be done better with its next generation,”
work with the strictest quality standards to attract both
he says. “Our R&D team is on a continuous search to make
investors and customers to its products. After taking its
every part of the car lighter, stronger and better performing,
initial steps in 2008, VUHL is now growing its brand in the
squeezing in some mutations from time to time.” The car was
international automotive market with dealerships not only
unveiled at the Goodwood Festival of Speed, which according
in Mexico but in the UK, Kuwait, France and the US. To
to a statement from Iker Echeverría, Technical Director of
gain this presence, the brand had to rely on a heavily R&D-
VUHL, “is a mecca for performance car aficionados and the
oriented strategy and an out-of-the-box proposition that
perfect place to reveal the stunning new 05RR.”
could distinguish the first VUHL 05 from other supercars with years of experience in the market. Mexican at its core,
Echeverría and his team have worked to promote the image
VUHL’s development is now an international effort in terms
of Mexican engineering and the VUHL brand throughout
of production and final assembly. The car’s carbon fiber
the world. One of the company’s latest successes was its
body — the reason for its lightweight characteristics and
participation as a partner in the Race of Champions in Miami
high-power performance — is manufactured in Canada,
in January 2017. The VUHL 05 ROC Edition was specially
while the final assembly is done in Mexico.
modified to handle the demanding conditions of the Miami race track and some of the best drivers in the world, such
With an investment of MX$65 million (US$3.7 million) the
as Jenson Button and Sebastian Vettel, had the opportunity
company opened its manufacturing plant at the Technological
to race in one of the white, orange and black 05 ROCs. “We
Innovation Park in Queretaro in 2016. Fully ramped-up, VUHL’s
think we are walking on the right path and are happy to see
plant has a production capacity of 60 vehicles per year.
our first customers now buying their second VUHL 05 from
However, for Echeverría, 25 cars are more than enough to
us,” says Echeverría.
VUHL 05
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TECHNOLOGY SPOTLIGHT
GOODYEAR EAGLE 360 URBAN Have you ever wondered why parallel parking is so complicated? It would be much simpler to just pull over next to a free space and slide into it horizontally. However, tires and current directional systems do not allow for such simple measures. That could change thanks to Goodyear and its “smart” Eagle 360 Urban tire concept. “A revolution will take place at the intersection of autonomy, mobility and connectivity,” Jean-Claude Kihn, President of Goodyear Europe, Middle East and Africa, told the 2017 Geneva Auto Show. “Tire technology will be even more important than it is today. To safely navigate their surroundings, the autonomous vehicles of the future will need to learn to cope with the millions of possible unknowns we face in every day driving experiences.” Unveiled at the Geneva show, Goodyear’s concept of a spherical tire is expected to be 3D-printed and will employ artificial intelligence, which would allow it to feel and interact with its environment, deciding and transforming accordingly. The Eagle 360 Urban would be suspended by a magnetic field, allowing autonomous vehicles to move in every direction in a fluid motion to better maneuver across urban areas.
Eagle 360 Urban was revealed at the 2017 Geneva Auto Show The company wants to manufacture the Eagle 360 Urban with bionic skin printed with a super-elastic polymer. This would make the tire as flexible as human skin, allowing it to expand and contract as needed to maintain control of the vehicle regardless of the terrain. The tire’s skin would be covered in sensors to obtain road information. That would help the Eagle 360 Urban make the decision to open holes and grooves in rainy conditions or change to a smoother surface in dry environments. The tire’s smart nature would also allow it to self-repair. Sensors locate the damage to the tire’s skin and rotate the tire to create a patch. During the process, there is no need to stop the car. In case of severe damage, the Eagle 360 Urban can connect with a service station to arrange a quick replacement.
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INSIGHT
MORE THAN A CAR, A UNIQUE EXPERIENCE JOSÉ SOLANA Managing Director of Ferrari Mexico
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After seventy years of history, Ferrari has become the poster
a popular model as a family option, according to Solana,
company for aspirational brands and Mexican clients are no
joined by the California, which is a convertible. The 488
strangers to its effects. José Solana, Managing Director of
Spider is currently the brand’s most popular model in the
Ferrari Mexico, says a new generation is looking at Ferrari
country, which Solana says is mainly because of its convertible
and Ferrari is looking back. “Successful clients between 20
nature. Standardization is not a concept high on Ferrari’s list of
and 30 years of age are now our most avid customers. The
priorities. “People come with a defined idea of what they want
generational change brings much more informed clients.
and we help them make that vision a reality by customizing
They are aware of the technology in our cars and await
the car’s every detail,” says Solana. Clients can choose the
special editions coming to the market.”
color of the interior leather, of the brake calipers and even of the seat’s stitches.
The brand’s dealerships in Mexico City, Guadalajara and Monterrey sold 40 vehicles in 2016. Compared to the 1.6
In addition to all possible vehicle configurations, Ferrari has
million vehicles of all brands sold in Mexico every year, 40
several special and limited editions available and Solana says
might not seem impressive. But only 7,000 Ferraris are
Mexican clients actively bid for these vehicles. For Ferrari’s
produced every year. North America is the largest market
70th anniversary in 2017, the company launched the LaFerrari
for Ferrari and the US alone represents 45 percent of the
Aperta at the Paris Autoshow in 2016 as a commemorative
company’s total sales, buying over 3,000 units. Mexico is
edition, announcing that only 200 units would be available
only 0.5 percent of Ferrari’s business, according to Solana,
worldwide. Solana says that two Apertas have already been
but the country is still more attractive than other European
sold to Mexican clients and they are expected to arrive in the
markets such as Spain.
country by the end of 2017. The only downside to coveting limited editions like the Aperta or the new 812 Superfast
Clients can have different priorities when choosing a car but
presented at the Geneva Auto Show, aside from price tags,
with a Ferrari, the most relevant technological feature is its
is that the plant in Maranello, Italy chooses which clients are
engine. With a V8 or V12 configuration, Ferrari’s engines are
eligible to buy them. Ferrari holds client records showing
among the most powerful engines in the market, delivering
how many cars they have purchased and how many they
between 670 and 780hp. “The engine has always been
still own, to reward clients who have been the most loyal
the most attractive feature in a Ferrari. Its performance is
to the brand.
unparalleled and even its sound is alluring,” adds Solana. Ferrari cars can easily reach speeds over 300km/h in off-
Whether regular or limited edition, once clients have their car,
track conditions. Formula 1 has had a massive impact on how
they have access to all the events the company organizes as
Ferrari’s technology evolves. The LaFerrari model includes
part of the Panorama Ferrari calendar. The carmaker organizes
a 200hp electric motor connected to a kinetic energy-
driving experiences year-round where clients can use their
recovery system, which is a similar system to that used
cars to their full potential. Twice a year, the Festival Ferrari in
by the Ferrari team’s. Formula 1 car, also helped introduce
the Hermanos Rodríguez Autodrome is open the entire day
engine configuration systems for different environments
for track driving. Ferrari also offers specialized driving courses
and road conditions. Now, cars can adapt to rainy or snowy
under the Corsa Pilota program, covering everything from
roads at the touch of a button.
how to sit properly to how to use the world-famous engine to its full potential. Although these courses are normally located
In Mexico, four cars stand out as the brand’s flagship models.
in the US, Canada and Italy, Ferrari’s new initiative Corsa Pilota
The F12 Berlinetta is the top of the line, followed by the 488
Around the World brought the brand’s Italian training team
that took the 458’s place with both its coupe and cabriolet
to Mexico for the second year in a row in 2017. “Our clients
Spider versions. Being a four-seater, the FF has also been
not only buy a car, they buy a whole experience,” Solana says.
INSIGHT
A PARTNER CAN GET YOU A LONG WAY MARIO OLEA Director General of Bentley de México
Constant evolution is the key to success, now more than
This is no easy feat considering that the Continental and
ever. With shorter average development cycles of 24
Mulsanne models weigh over 2 tons on average. Thanks to
months and new technology advances regularly hitting the
the incorporation of lightweight components in the cars’
industry, companies must be prepared to invest in R&D,
internal structure and engine technology development
engineering and services to remain competitive. Bentley
however, the brand can offer clients a true sportscar
found the perfect patron in the Volkswagen Group back in
feel. The company has a long racing history, including
1998 and the group continues to inject resources to ensure
participating in the 24 hour Le Mans race, which helped it
the brand’s constant evolution and technological growth.
perfect its engine technology. Today’s Bentley models can go from 0 to 100km/h in just 4.1 seconds, operating with
At the turn of the century, Bentley sold approximately
either of two engine configurations, V8 or W12. Olea says
2,000 vehicles per year. After Volkswagen’s involvement
that the W12 configuration is the most in-demand by clients,
and following an investment of US$2 billion in Bentley’s
as it can deliver between 582 and 640hp.
plant in Crewe, England, the company consistently grew until it surpassed the 10,000-car mark for the first time
Impressive credentials have not stopped the company
in 2009. In 2016, Bentley sold over 11,000 vehicles and
from improving its existing lineup. In 2015, Bentley took its
according to Mario Olea, Director General of Bentley de
range a step further, presenting its first SUV at the Frankfurt
México, the forecast for 2017 is to reach sales of 13,000
Motor Show. The Bentayga, built on Volkswagen’s MLP
units. Bentley will celebrate its centenary in 2019 but in
platform, became a cornerstone of the company’s positive
Mexico, it commemorated its 10th anniversary in 2016.
expectations and is currently the brand’s most popular model. “The Bentayga has helped us approach new client
In its 10 years in Mexico, Bentley has sold 150 units,
segments, including women who view Bentley’s other
maintaining stable sales numbers of between 15 and 20
models as too masculine,” says Olea. “Being an SUV, it has
vehicles throughout the years. “In Latin America, Bentley
advantages in Mexico on handling the difficult conditions
commercializes around 25 vehicles per year, making
drivers encounter on city roads and it offers an off-road
Mexico the biggest market by far,” says Olea. “Big growth
performance that outshines other Bentley models.” The
opportunities in the region are undeniable so by 2022, we
company is also riding the electrification wave and presented
might be looking at sales of 100 vehicles per year.” The
an electric concept at the 87th Geneva Auto Show called
company has plans to grow in Mexico and although it will
the EXP 12 Speed 6e Concept. Bentley is analyzing hybrid
still be part of the Volkswagen Group, Olea says Bentley
motorizations and according to Olea, it has leaned on much
will be more autonomous in its operations. “We aim to
of Volkswagen’s knowledge to evolve with this trend.
increase sales to 20-25 vehicles per year by the end of 2017, maintaining stable results in the coming years.” Pushing
With modernization, however, comes the risk of losing
Bentley to increase its sales was one of Volkswagen’s goals
originality. That is why Bentley has remained cautious
after acquiring the company. One of its main strategies was
in maintaining its DNA which, in Olea’s words, comes
to ditch the stigma that related Bentley with older people.
down to just one thing: perfection. “We will never give up
Today, the average age of its clients is between 30 and 45,
our artisanal approach,” he says. Even so, the company
according to Olea, but to manage that, the company had
is committed to technological improvement when
to grow in terms of technology and performance.
automation is necessary. The company keeps investing in new manufacturing technology and equipment and Olea
“Bentley offers the best of both worlds,” says Olea. “Since
says production of the Bentayga has sped up to take only
its conception, the brand wanted clients to enjoy a luxurious
150 hours, thanks to advances in robotics and automated
vehicle with a sports car’s performance under the hood.”
operations. It seems progress cannot be stopped.
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INSIGHT
A NEW WORLD TO CONQUER: THE SUV
“ 118
Some years ago, luxury cars were not sold as much, but since 2015 we have started to see unique cars arrive on the market with higher prices”
such as the Porsche Cayenne, of which 8,015 units were
Martin Josephi, Director General of Lamborghini, Aston Martin & Morgan Mexico
Brazil, Peru and Chile. The country makes up more than
delivered to Germany alone in 2016. Sales growth in 2017 is not expected to be as marked as the 30 percent seen in 2016. The company expects sales to grow 10 percent. But by 2018, with the SUV on board, the brand could grow 80 percent, according to Josephi. This is possible because as a brand with low volume production, when a new model comes out, sales peak. In Latin America, Mexico is the number one country in sales, higher than half the company’s sales in Latin America. The brand’s reputation rests on years of innovation and
Sales of performance cars, a natural market for luxury
performance and Lamborghini will continue to market
models like Lamborghini, are on the rise in Mexico thanks
its rapid race contestants. “Some years ago, luxury cars
in part to loan accessibility. But there are other worlds
were not sold as much, but since 2015 we have started
to conquer and the Italian brand’s first bet on SUVs is
to see unique cars enter the market with higher prices.
pumping expectations at the company, says Martin
Now that there is more presence of premium models and
Josephi, Director General of Lamborghini, Aston Martin
more marketing, this segment in Mexico is prospering,”
& Morgan Mexico.
Josephi says.
For Lamborghini, revolutionary thinking remains a staple.
Director General of AMDA Guillermo Rosales told Mexico
The company is always looking to make exotic vehicles
Automotive Review 2016 that a rise in the availability
with great performance, featuring the latest and most
of car loans has boosted the possibility for people to
exclusive technology, and it is applying those trademarks
buy performance vehicles, making it the “most active
to the Lamborghini Urus, set to arrive in mid-2018. These
category” of car sales. As financing is expected to
SUVs will use turbo V8 engines and are envisioned to
increase, all sports car manufacturers are likely to see
be hybridized in the future. As Lamborghini branches
sales for the more affordable models rise. The Huracan
beyond the sportscar market, by preparing for the SUV
is the lowest-priced model to break the Nürburgring
segment, the company is entering one of the fastest-
record and did so thanks to superior aerodynamics, which
growing areas of the automotive market, while the market
Lamborghini calls Aerodinamica Lamborghini Attiva. Its
for smaller cars remains stable.
2L V10 aspirated engine is not to be sniffed at though, which boosts torque to output 640hp.
Josephi says the possibility of launching hybrid models will depend on the SUV’s reception as much as the local
Beating the Porsche 918 Spyder with a time of 6 minutes
market’s development, since the Urus will have turbo
52.01 seconds on one of the most admired tracks, where
engines despite the target market being less likely to
brands put their vehicles’ performance to the test, the
take it to a race track. The Lamborghini plant is currently
Hurucan was a breakthrough for other brands. With it,
100 percent carbon-footprint neutral, taking its green
Lamborghini announced that a smaller car had arrived
intentions beyond what is offered to the consumer.
to outstrip them all. Its weight has been reduced to give
Lamborghini intends to keep possible environmental
the V10 an even better chance at excelling, 40kg was
damage to an absolute minimum during the production
dropped just through using carbon fiber. To keep the
process.
car grounded amid improved aerodynamics and lower weight, both the front and rear of the car have spoilers
The company’s optimism about the SUV project is evident
and adaptable intakes, to improve grip on curves.
in that they are expanding its carbon-neutral factory in Sant’Agata, Italy, exclusively for the SUV. “We are going to
“Our range of products has grown from the Huracan with
make thousands, looking for a larger volume but retaining
rear-wheel drive to the Aventador SuperVeloce and the
Lamborghini’s quality and prestige,” says Josephi.
Centenario, of which only 40 will be available worldwide.
Production of the model will not exceed 8,000 units,
Two of these models will arrive to Mexico in 2017,” says
however, protecting its exclusivity compared to models
Josephi.
VIEW FROM THE TOP
PERFORMANCE, LUXURY AND STYLE MARTIN JOSEPHI Director General of Lamborghini, Aston Martin & Morgan Mexico
Q: What value does Aston Martin place on the technology
could say that the DB family is the classic, timeless model
within its vehicles?
while Vanquish is the extreme version of Aston Martin.
A: The brand does not neglect technology within the car. Since we are not experts in this regard, we
Vantage models are a completely different platform,
started collaborating with Mercedes-Benz regarding
with a sportier focus. It can be compared to Lamborghini
infotainment. All the technology for the vehicle’s interior
models. Vantage cars do not come with much equipment,
is something in which Mercedes excels, so we worked
which allows the car to carry less weight.
alongside the company to include its technology in Aston Martin models. It is important to note that although we
Currently, we are working on a new generation of the
use Mercedes-Benz’s technology, the design remains
DB model. Although we only have the DB11 as part of
entirely Aston Martin’s. Our vehicles are very well-
this new generation, this particular car will serve as the
equipped, including a camera that provides 360° vision
base for Aston Martin’s new vehicles. It has a completely
and detection sensors that are placed all around the car.
new concept and does not share any characteristics with
Our vehicles offer a number of technology advances that
previous models.
no other sports car has. Q: What are Aston Martin’s goals for the new AMR brand? The DB11 model was the first model to reflect our
A: Rather than sales goals, our AMR brand has more of a
co l l a b o rat i o n w i t h M e rce d e s - B e n z i n te r m s o f
marketing focus. The brand includes only limited-edition
infotainment. This model in particular is equipped with
cars and has presented only two models so far. One is
up to 13 speakers. Although components like these can
the Rapide AMR, of which Aston Martin will only produce
add weight to a sports car, we believe the DB11 can afford
210 units, and the Vantage AMR Pro limited, with only 10
the extra cargo because it has its own driving options.
units for the entire world.
For instance, you can choose to drive the DB11 in its turbo configuration and hear the engine or you can opt for a more comfortable driving mode with a more silenced
Aston Martin will produce only 10 units of the Vantage AMR
cockpit. Q: What are the engineering and design differences between the DB and the Vanquish and Vantage models? A: DB models are the brand’s core family. These are our main cars and the model from which the rest of
When it comes to these vehicles, we do not focus on sales
our vehicles are derived. The DB9 shares a number of
but on displaying what the brand can do. The company’s
similarities with other models. For instance, the DB9
vision is for every model to have an AMR version in the
and the Vanquish have the same chassis, even though
future. I do not know if we will sell one of the Vantage
the Vanquish has a completely different body made of
AMRs in Mexico but we are already on the list to receive
carbon fiber. This characteristic is quite unique because
the Rapide AMR model.
few cars are made from this material. Carbon fiber allows the vehicle’s design to have certain curves that cannot be accomplished with aluminum, which results in a more
Aston Martin , founded in 1913 by Robert Bamford and
attractive and aerodynamic design. The engine also has
Lionel Martin as ‘Bamford & Martin LTD,’ has developed into
more horsepower and due to its sports nature, includes
an iconic brand synonymous with high performance and
improvements in the suspension and the car exhaust. We
elegance
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INSIGHT
ULTRA-LUXURY BRAND READIES ELECTRIC PROTOTYPE EDUARDO HENKEL Director General of Rolls-Royce Mexico
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Reducing CO2 emissions is a long-term global goal across
The brand is targeting sales of 18 cars a year in Mexico,
industries and the automotive sector takes a leading role.
although it does not expect a big promotional push. “Rolls-
From hybrids to all-out electric vehicles, car companies are
Royce does not have to launch huge promotional campaigns
coming up with solutions to comply with stricter eco-friendly
because the brand is well-known; interested customers
regulations and satisfy consumer expectations for cleaner
come to us to look for the vehicles,” says Henkel. Exclusive
rides. That includes the luxury segment, says Eduardo
vehicle brands have a different marketing model to volume
Henkel, Director General of Rolls-Royce Mexico.
brands. Marketing strategies are distinct and brands need to differentiate less between models and more between
Rolls-Royce, among the world’s most elite auto brands, is
individual units without making them ostentatious, he says.
responding with a prototype that is 100 percent electric.
Models such as the Wraith or the Ghost are so popular that
“There will always be someone with an ecological mindset
Henkel’s team does not promote their designs.
who wants an environmentally friendly model so the prototype is ready and waiting for that client. Designing
The company deliberately maintains small volumes, just
in advance is the most logical, most sensible and the
4,000 vehicles per year, to retain its aura of exclusivity.
best way to do business,” Henkel says. The company’s
By comparison, Bentley’s factory manufactures more than
environmental awareness extends to its Goodwood plant
10,000 vehicles per year. Quality comes at a cost and shows
in England, where care is taken with surplus and 60
in the details that include interior woods and leather. “In
percent of its waste is recycled.
other countries, the Phantom enjoys the highest sales. In Mexico, buyers think that the Ghost is a suitably-sized
The electric initiative brings the brand full circle, having been
car and prefer it,” says Henkel. Rolls-Royce describes the
one of the first companies to implement internal combustion
Ghost as a vehicle that encapsulates contemporary luxury,
engines. Rolls-Royce is no stranger to keeping pace with
complemented by modern features and unique details such
various advancements. BMW bought the Rolls-Royce brand
as a version with a 6.5L V12 engine.
in 1998 to combine German technological expertise with RollsRoyce’s known quality. Henkel says the German technology
Rolls-Royce’s global sales increased 6 percent in 2016
brought improvements to the suspension, brakes and engine,
in comparison to 2015, according to a company report.
while preserving the classic finishes and craftsmanship. “The
During 2016, it announced sales of 4,011 cars, delivered to
company mixes tradition with advanced technology aimed at
customers in more than 50 countries. This was the second-
the most exclusive customers in an increasingly demanding
highest sales year since the brand was created. Six of the
and competitive market,” Henkel says.
4,011 were sold in Mexico.
In Mexico, the company’s goal is to provide safety without
In May 2017, Rolls-Royce introduced a one-off custom-built
neglecting luxury. Rolls-Royce’s newest models are made of
car called the Sweptail with a price tag near US$13 million,
steel and although protective shielding can be incorporated
according to Business Insider. It was the most expensive
more easily, it requires a lot of personalized product
new car ever built. Rolls-Royce reported that a customer
development. “Some details must be modified in vehicles
contacted the company in 2013, asking for a unique car
to meet requests from the most exclusive customers, such
inspired by the luxury of the 1920s but also equipped with
as for armored cars. This was not possible with aluminum
high technology. “Models like these are proof of the quality
vehicle bodies, which makes it complicated for OEMs to
that the company can offer to satisfy customers, where
cater to this request,” says Henkel. To arrive at the finished
luxury represents a certain lifestyle. This is tangible when
product is a long process: Henkel says it takes 17 days just
someone drives any of the vehicles designed according to
to complete the interior.
their personality,” Henkel says.
VIEW FROM THE TOP
AVANT-GARDE STYLE, EXCLUSIVE CRAFTSMANSHIP, LATEST TECH JOSEPH CHAMASROUR Managing Director of Jaguar Land Rover Mexico
Q: How are Jaguar and Land Rover changing their portfolio
This new and exciting category of motorsport allows
to target a younger audience?
research and development with tangible benefits for the
A: Our two brands are focusing on a new generation of
future electrification of Jaguar and Land Rover vehicles.
clientele. Jaguar includes a broad vehicle portfolio with
Such developments are already being implemented in the
amazing and seductive products like the entry level XE
Jaguar I-PACE Concept electric car that was presented early
compact sedan, the F-TYPE sports car and our first SUV,
this year at the Geneva Auto Show. I-PACE will be launched
F-PACE. Our cars are aimed at customers who are looking
in the second half of 2018. It has an impressive performance
for high-performance luxury vehicles and who want the
and will deliver 700Nm of instant torque, 400hp and will
best-looking ride in its class. Several powertrains and
accelerate from 0 to 100km/h in approximately 4s.
different versions are adaptable and can be customized according to the client’s lifestyle.
Q: What characteristics do you think will be crucial in the value proposition of the light vehicle of the future?
In the case of Land Rover, we recently added the new Range
A: From the company's perspective, autonomous driving
Rover Evoque convertible, a compact luxury SUV awarded
is a major factor that will impact the cars of the future.
globally more than 200 times. The new version offers a very
Jaguar Land Rover is developing innovative technologies to
attractive silhouette with a power-folding soft top and we
enhance the driving experience and allow autonomous cars
are sure young adults will love this exclusive vehicle.
to go anywhere. Another important characteristic is engine efficiency. Jaguar Land Rover has developed a new family of
Q: What are the technology developments that are shaping
premium diesel and gasoline engines designed, engineered
Jaguar’s and Land Rover’s efforts in design and interior
and manufactured in-house with the goal of offering class-
comfort?
leading levels of torque, horsepower and refinement while
A: Our brands are distinguished in the automotive industry
reducing emissions and fuel consumption.
by their avant-garde style, exquisite craftsmanship and use of the latest technology. The latest example of innovation in
Q: How are you innovating in your traditional engines
overall design and interior excellence is the new SUV Range
to make them more fuel-efficient and environmentally
Rover Velar. This model uses groundbreaking technology
friendly?
and engineering such as matrix-laser LED headlights with
A: Jaguar Land Rover will expand its powertrain family,
full-beam illumination up to 550m and flush door handles
unveiling new technologies for both current and future
that increase aerodynamic efficiency. Inside, Velar debuts
vehicles. At the heart of its low-emissions strategy, the
our innovative 12.3-inch TFT virtual instrument cluster and
new four-cylinder Ingenium gas engine is now in production
our Touch Pro Duo infotainment system featuring two 10-
at Jaguar Land Rover’s £1 billion Engine Manufacturing
inch, high-definition touchscreens that provide an intuitive
Centre. Designed, engineered and manufactured in the UK,
interface with unrivalled performance and functionality.
Ingenium is the most advanced engine the company has ever developed. It will deliver up to 25 percent more power
Q: How involved are Jaguar and Land Rover in the hybrid
than its predecessors and offer fuel consumption reductions
and electric vehicle race?
of up to 15 percent.
A: We already have electric race cars for competition. Our Formula E team, Panasonic Jaguar Racing, is the newest participant in the championship with five races under its
Jaguar Land Rover is the largest automaker in the UK and
belt this season. Additionally, we have two cars that race
currently represents 30 percent of the UK's automotive
around the globe to showcase the company’s innovations
production operations. The company produces to export to
in green technology.
136 markets
121
ROUNDTABLE
HOW WILL NEW TECHNOLOGICAL TRENDS IMPACT VEHICLE DEVELOPMENT?
The automotive industry is gradually transforming into a mobility industry and in this paradigm shift, technology will play a crucial role in determining how vehicles will evolve. Electrification is but one of the angles companies are now analyzing when constructing the car of the future. Autonomy is gradually making its way into the mainstream and with it, developments such as the internet of Things, connectivity and new ideas regarding what is best for the driver and for the passenger. Though the trend-setter might be automakers, suppliers will also have to change their strategy and offering to participate in a high-technology environment.
122
The future will be autonomous and cars will become boxes of data, proving a new challenge especially for companies in the premium segment. Although we were previously distinguished by our drivetrain and performance, new technologies will shift clients’ focus. People will stop driving and will use vehicles as a platform to work on other activities. The car will have to know what its passengers want, your likes and dislikes and even how are you feeling health-wise. We are already on top
RADEK JELINEK President and Director General of Mercedes-Benz México
of these new trends, becoming the first company to release a production car with license plates for autonomous-driving tests in the state of Nevada. For 131 years, Mercedes-Benz has been a trend setter striving for constant innovation. That is what will make us move forward in the future.
We are currently working with artificial intelligence, connecting tires to the vehicle to send the driver information, adapt to surfaces or different climates to provide the correct displacement to prevent accidents. Tires will be able to connect directly with service centers when the car requires maintenance. Sending this information to the vehicle from the tires will be on the market sooner than we think. We have several products being developed for the passenger car and SUV segment, but for heavy
MARTÍN ROSALES President and Managing Director of Goodyear México
vehicles, tires in our product line contain a chip that provides this information. Located inside the tire, the chip reads performance and the load, monitoring the speed and continuous periods of driving. All this information allows us to investigate the needs of our clients and adapt our innovations to them.
Kia has been evolving in an interesting way. In terms of efficient powertrain technologies, we are already working on hybrid and electric vehicles and developing fuel cells. The company has evolved in autonomy with a program called DRIVE WISE. This sub-brand was created by Kia to incorporate automotive innovations into an improved driving experience. In the next decade, we will see autonomy become a reality. Approximately 30 percent of vehicles will have a
HORACIO CHÁVEZ Managing Director of Kia Motors México
certain level of autonomy by 2025 and by 2030, 20 percent of all cars can be fully autonomous. With this vision, we are developing technologies focused on security and comfort.
Cars will become an extension of your office or your living room. Clients will be able to choose if they want to relax, work or simply enjoy the ride, or if you want to drive and feel the excitement of being in control of the vehicle. The technology is already on its way but regulations and law enforcement are still missing. I think Europe will be the first to incorporate autonomous technology considering it is already working on agreements focused on what must be fulfilled for a car to be certified to drive by itself. California will probably follow given its technological advances and its apparent commitment to continue fulfilling the Paris Agreement.
TORBEN ECKARDT Managing Director of Volvo Car México
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Connectivity will differentiate cars in the future. Companies have mastered the technology that makes a car move, now they must master integrating new systems into their existing platform. The world is facing many challenges in terms of emissions, mobility and traffic and Nissan’s goal is to find the best way to help its clients overcome these hurdles. We want to empower clients to choose whether they drive their vehicles or let technology take over while they admire the landscape or simply make better use of their time. The company is investing heavily in these technological advances to be marketing cars with autonomous technology by 2020. The industry is moving quickly and people now want mobility rather than a vehicle. Nissan’s bet
MAYRA GONZÁLEZ President and Managing Director of Nissan Mexicana
is on Intelligent Mobility.
The classical individual car may not dominate mobility as much in the future as in the past. Our Automotive division became the Mobility Solutions division. This is not just a name change. Our aim now takes people and goods that move more into account than just vehicles. Sensors, the internet of Things, Big Data, machine learning and faster processing power with communication technology allows for much reduced latency in decision-making processes, which will help us reach considerable innovation. The possibilities regarding the application of these technologies in the mobility sector are endless and fascinating. Many companies
RENÉ SCHLEGEL President of Robert Bosch México
are looking to participate in this process, both from within and without the sector.
Autonomy is already a priority for the industry and it will only grow in importance as technology moves forward. The Renault-Nissan Alliance is already working on autonomous developments and we are very fortunate that we can take advantage of these innovations in INFINITI models. Our plan is to include more and more autonomous capabilities in our new vehicles. We are already featuring single-lane autonomy in some of our models and the next step is to integrate multiple-lane driving. Connectivity is also key for future vehicle developments. INFINITI cars are now equipped with technology to connect with mobile devices and use different applications but we expect our technology to keep evolving according to user needs.
PHILIPP HELDT Managing Director of INFINITI Mexico and Latin America
Honda Civic production in the UK
MANUFACTURING & INDUSTRY 4.0
6
The ultimate goal of companies establishing operations outside their home country is lowering production costs. However, that can no longer be achieved through cheap labor alone. Automation has become a need rather than an option, especially in a time-sensitive industry like automotive. With the arrival of the fourth industrial revolution, digital processes and integration are making manufacturing processes even more efficient as they integrate the entire production chain into a seamless process.
This section focuses on the companies that offer an added value to their clients in terms of manufacturing and automation operations. Industry 4.0 and its impact in the automotive industry are two of the main topics in this chapter, coupled with innovative manufacturing processes that are making their way into auto parts and car production. From metrology solutions to new manufacturing techniques, these companies share their experience and solutions in an already advanced market.
125
CHAPTER 6: MANUFACTURING & INDUSTRY 4.0 128
ANALYSIS: The Future of The Industry
130
VIEW FROM THE TOP: Manuel Sordo, Universal Robots
132
VIEW FROM THE TOP: Omar Esparza, Mitsubishi Electric
133
VIEW FROM THE TOP: Arturo Zavala, Carl Zeiss de México
134
VIEW FROM THE TOP: Rafael Martínez, ART Robotics
135
VIEW FROM THE TOP: Sergio Bautista, ABB México
136
VIEW FROM THE TOP: Leonardo Romero, Helmut Fischer
138
VIEW FROM THE TOP: Gabriel Alvarado, Kronos
139
VIEW FROM THE TOP: Bernd Noack, FESTO Mexico
140
VIEW FROM THE TOP: José Figueroa, Marposs México
142
VIEW FROM THE TOP: Pedro Garza, Epicor
143
INSIGHT: Rafael Funes, LOVIS Mexico
144
VIEW FROM THE TOP: Gustavo Moya, Ixaya
146
INSIGHT: Gabriel Roldán, Gaden
147
INSIGHT: Patrice Gosselin, Averna
Mario Nieto, Averna
148
VIEW FROM THE TOP: Ricardo Martínez, SIMSA
150
INSIGHT: Gustavo Rojas, Grupo Gersa Monterrey
151
INSIGHT: Juan Barragán, Motorola Solutions de México
152
INSIGHT: Victor Ruiz, 3D Systems Latin America
153
INSIGHT: Eduardo Arizpe, Alturin
154
TECHNOLOGY SPOTLIGHT: ZEISS COMET L D 2
127
ANALYSIS
THE FUTURE OF THE INDUSTRY Without automation and process digitalization, producing a car every 34 seconds would be impossible for the largest manufacturer in the country. Just how advanced is technology in manufacturing processes? What exactly is the so-called Industry 4.0 and how can it help companies meet production and cost-reduction targets?
128
Rather than just one concept, Industry 4.0 is the conjunction
immediately by embedded quality-checking machines and
of several ideas and practices that lead to what is now called
manufacturing conditions can be adjusted accordingly.
a “smart factory:” automation, digitalization, data collection
Meanwhile, maintenance operations can be scheduled around
and analysis, connectivity and development of advanced
production deadlines without affecting the company’s overall
manufacturing solutions and human-machine interaction. It is
output. All information is digitalized and centralized so it can
called Industry 4.0 because it represents the fourth industrial
be available at any time.
revolution hitting the industry. The data generated is useless, however, unless it can be On its own, automation in the automotive industry is nothing
employed to further optimize the entire production floor
new. Robotics and automation equipment have become
while reducing response times between the company’s
standard, especially among OEMs and big Tier 1 suppliers
different areas. Executives must be aware of how much is
that depend on large production volumes. However, one
being produced to plan the accompanying raw material
of the elements of Industry 4.0 is how to implement the
purchases. Meanwhile, the sales department must know the
advantages of automated manufacturing into a production
amount of stock available to avoid saturating the company’s
planning process. That is where data collection and analysis
own production capacity. Connectivity is a key element to
come into play.
create a direct link between manufacturing, suppliers and clients and according to PwC’s Industry 4.0: Building the
Having automated processes allows companies to monitor
Digital Enterprise research of 2016, 50 percent of 2,000
each step of their production and how products and
executives surveyed in 26 countries think data and analytics
equipment are behaving. Component defects can be detected
are becoming more relevant in decision-making processes, 49 percent regarding the automotive sector alone. However, only 18 percent of the companies surveyed have a strong
COST REDUCTIONS EXPECTED PER INDUSTRY (US$billions and percentage per year until 2020) 0
10
20
30
40
50
60
data-analytics strategy.
70
80
Aerospace, defence & security
be immense, especially when factoring in different part
9
3.7%
Automotive
numbers, purchasing orders and product destinations. Many companies are still skeptical but cloud-based applications
28
have now become a standard in the industry, particularly to
3.9%
Chemicals
connect companies with their clients or suppliers. Even for
49
Electronics
3.9%
players clinging to more traditional models, companies such
62 3.7%
cloud with on-site benefits to bypass these objections.
as Epicor have developed hybrid solutions that combine
Engineering & construction
“New external challenges arise continuously that require
78 78
information to be available onsite, which means we cannot
3.4%
neglect the traditional ERP models,” says Pedro Garza,
Forest, paper & packaging 28
4.2% 4.2%
Industrial Manufacturing
Metals
Channel Development and Customer Advocacy Director / LATAM of Epicor.
52 52 3.6%
Many Industry 4.0 practices seek to improve existing production operations but there is a final branch that has
54 3.2%
Transportation & logistics
innovation as a priority. Advanced manufacturing solutions are also part of the new industrial revolution, which means
61 3.2%
0 Source: PwC
1
The amount of data necessary for these analyses can
2
3
that additive manufacturing, 3D scanning, virtual modeling 4
5
and many other solutions are permeating the traditional production process.
For example, 3D printing was previously used only
Although José Rogelio Garza, Deputy Minister of Industry and
in prototype production but as technology becomes
Commerce, told Mexico Automotive Review in 2015 that the
increasingly affordable and the reliability of metal
government’s goal is to transform Mexico from a low-value
3D printing improves, more companies are choosing
manufacturing location into a high-tech production hub, Juan
this alternative to reduce production costs. “Additive
Manuel Kuri, Country Manager of Siemens PLM Mesoamerica
manufacturing was previously considered too costly
told an Industry 4.0 seminar that Industry 4.0 practices will
and unprecise for mass production,” says Victor Ruiz,
not become a standard for the Mexican industry until 2030.
Managing Director of 3D Systems Latin America. “Now, it
As a low-cost manufacturing country, labor costs outweigh
has become a complement to traditional manufacturing
the cost benefits from implementing advanced automation
processes.” Collaborative robots are also making inroads in
solutions. However, equipment costs keep decreasing, which
the industry. Instead of large production cells with caged
means the country could soon face a paradigm shift in the
robots, companies can now install smaller collaborative
way it presents itself to potential investors.
equipment that can work with human operators. The automotive industry is one of the leading drivers in the The fourth industrial revolution is already underway. Yet,
implementation of Industry 4.0 practices and Mexico prides
not all players are ready for what it may bring. According
itself as a leading automotive hub. The question is, how ready
to PwC’s research, only 33 percent of the executives
is Mexico to embrace Industry 4.0?
surveyed think themselves prepared for the likely changes Industry 4.0 will spur. That number is expected to double by 2020, reaching 72 percent. The same survey shows that companies expect an average 2.9 percent increase in
THE INDSUTRIAL REVOLUTIONS 1712
Industry 1.0 Thomas Newcome builds
revenues due to digitalization, as well as an average 3.6
the first steam engine
percent annual cost reduction (3.9 percent when it comes to the automotive sector). 1870
Industry 2.0 electricity used for
For its part, Mexico remains a laggard in the implementation
industrial production
of these advances. “There are massive technology gaps in the automotive supply chain,” says Manuel Nieblas, Partner and Manufacturing Industry Leader at Deloitte Mexico. “SMEs are
1969
Industry 3.0 Programmable logic
practically unaware of the advantages these advances can offer and they do not have the necessary resources to invest in advanced manufacturing equipment.” Meanwhile, Alberto Torrijos, Partner and Consultant at Deloitte Consulting Group,
Today
Industry 4.0
believes that Mexican companies are not ready to face the
Communication between
technological challenges presented by the industry; they are
people, services and things
more focused on surviving.
Source: ABB
Simulation Augmented reality
System integration
Cloud computing
Autonomous robots
Industry 4.0
internet of things
Cybersecurity Source: GTAI
Big data
Additive manufacturing
129
VIEW FROM THE TOP
ALL ROBOTIC HANDS ON DECK MANUEL SORDO General Manager LATAM of Universal Robots
130
Q: What strategies have helped Universal Robots to stand
manufacturing cells are highly inflexible, so companies cannot
out in the competitive robotics market?
easily relocate them to other production areas.
A: Innovation has allowed Universal Robots to take approximately 80 percent of the global market share in
Although collaborative robots do not have the same load
collaborative robots. Our goal has been to define the different
capacity as their industrial counterparts, their advantages are
aspects that make up a collaborative robot and so far, the
numerous. These units do not require cages or other types
largest names in robotics have not been able to compete with
of protection equipment. They occupy a small area and the
us in our specialty. The gap has narrowed over the years but
user can relocate them throughout the plant to complete
we are planning a new product launch for the end of 2017 that
different tasks. The robots have several sensors that detect
will once again put us well ahead of the competition.
human operators and slow the unit down if a person comes in close contact. If the person touches the robot, it stops moving
We started operations in Latin America during 2012 and
completely. This does not compromise the entire production
every year we have grown 250 percent on average. When
line, however, because operators need only press a couple of
we arrived in Mexico, Universal Robots was practically
buttons for the robot to resume its task.
unknown but over the last six years we have noticed exponential growth in our market presence. Although we
Q: How did Universal Robots consider the clients’ view
were competing against mature leaders in the robotics
of collaborative robots and operator safety issues during
sector, we discovered a previously untapped niche in the
development?
collaborative robot segment. Even companies like KUKA
A: We knew operator safety concerns would be one of our
that refused to accept these products are now entering the
main obstacles to enter the market. Every safety standard in
booming collaborative robot market because such products
place was related to traditional robotic applications, so there
have become mainstream.
was no precedent for our offering. New standards had to be created and even now there are still grey areas.
Programming ease was the decisive factor that allowed us to secure such a large market share. Our hardware and software
When we acquire new clients, we always recommend they
are developed in-house together with a simple interface that
perform a safety analysis of their operations to determine if
any person can learn to use in just two hours. Companies
collaborative applications are the best way to go. We have
can train operators who previously managed repetitive and
not encountered any obstacles to companies adapting to our
monotonous activities, giving them the opportunity to grow
solutions and many have helped us promote our equipment’s
and supervise the functionality of an automation unit. The
advantages.
system is intuitive and just as easy to use as a tablet. Q: How relevant has Universal Robots become to the Mexican Q: What advantages do collaborative robots offer over
automotive industry’s growth in 2017?
traditional automation units?
A: BMW, FCA, Volkswagen, GM and many automotive
A: If we compare traditional industrial robots from 40 years ago
companies use our robots in Mexico. We have aggressive
with the machines of today, there are few physical differences.
growth expectations. Globally, we expect to keep growing
Programming and versatility have evolved but the technology
between 70-80 percent and plan to increase sales in
has remained practically unchanged. Advanced programming
Latin America by 300 percent by the end of 2017. We are
also requires a high technical aptitude, resulting in complex
negotiating with several OEMs that are new to Mexico and are
equipment that cannot be used by everyone. These robots
close to finalizing international deals. Latin America represents
also require large investments in installing protective cages
20 percent of our sales in North and South America and by
to isolate them from the rest of the production line. Robotic
2020 we expect that number to grow to 40 percent.
The automotive industry was the perfect target for Universal Robots due to the sector's familiarity with robotic applications.
80%
These companies are very open to technology integration and like to be early adopters when new alternatives arise. Our solutions allow companies to automate processes they have not previously considered. The potential for technology adoption in Mexico is immense, not only in OEMs’ facilities but with suppliers as well. Our robots are now included in several
Universal Robots' global market share
manufacturing activities, improving quality and efficiency at companies of all sizes.
300% Growth
Q: How easy is it to integrate Universal Robots’ solutions to
expectations for Latin America in 2017
existing automation infrastructure? A: Integration is simple. Our systems can be controlled using the most common programming languages and are compatible with all communication protocols available in the industry. We are always innovating with our platform and have collaborated with peripheral hardware developers. This will allow our clients to communicate, program and supervise their equipment via a mobile device. We understand the need for autonomy in the industry and are ready to offer modern solutions. Q: How can Universal Robots compete on total cost of ownership of the equipment? A: Our robots are designed to be maintenance free. The
35,000
Hours the robots can run without maintenance
equipment can run continuously for 35,000 hours and if any repairs are needed, the system being based on a modular architecture allows corrections to be made in a matter of
US$25,000
minutes. Our distribution network is equipped with all the necessary spare parts to offer repair services immediately
Approximate cost of a UR collaborative robot against a US$100,000 traditional solution
at all times. Our 100 sales representatives in Mexico are dedicated to sales and service operations, and our engineers are trained to operate and repair our products. Our robots are versatile so users can relocate them to any area they desire. Being truly universal means countless companies in the market that manufacture accessories could use our robots in diverse production applications. The company’s goal is to imitate a human arm’s abilities and offer our clients a high level of customization. Q: What opportunities exist for Universal Robots to target growing Mexican suppliers? A: There are thousands of companies competing at an entry level and the only way for them to participate in advanced manufacturing activities is by investing in automation. Our challenge is to promote our solutions among Mexican SMEs. A
195
Average days for return on investment
US$100,000 investment can be daunting, and this would buy a small traditional robot with a working space of 0.5m and the necessary infrastructure from some competitors. A Universal
Universal Robots is a Danish company that aims to integrate
Robots solution with similar capabilities represents an
collaborative robotic technology into all types of manufacturing
investment of only US$25,000. This is much more accessible
companies, regardless of their size. It is the market leader in
and companies usually see returns in just three months.
collaborative robots
131
VIEW FROM THE TOP
DIVERSIFY TO COMPETE AS AN INDUSTRY OMAR ESPARZA Senior Manager, Global Key Accounts, Automotive, Mexico and Latin America at Mitsubishi Electric
132
Q: How is Mitsubishi Electric’s participation impacting the
Q: How can Mitsubishi Electric incorporate the latest
development of the automotive industry?
technological trends into its business development strategy?
A: Both private and public companies need to improve their
A: Market diversification is the key to developing our
technological processes for the country to keep growing.
presence. German companies often supported other German
Mexico has gone through a technological revolution in the past
companies, while Japanese players did the same. But to truly
10 years, moving from its low-cost manufacturing foundation
participate amid the new market challenges and technology
to a low-cost but high-quality production standard. Mexican
needs, we need to expand and overcome country borders. In
labor has evolved with the industry and companies now
Mexico, this is happening more often as we expand from an
recognize the country’s capabilities.
initial client portfolio of almost purely Japanese companies. The more open we are to European and US standards, the
Previously, 100 percent of the equipment used in
more we can collaborate with other players.
manufacturing operations was designed and manufactured abroad. Today, Mexican engineers participate in design
Open platforms are no longer simply an alternate business
processes to attract new investment projects. Mitsubishi
strategy because of the need for efficiency in the globalized
Electric has become much more globalized in that sense.
market. Now, compatibility is a requirement. Mitsubishi has
We no longer focus on talent and knowledge transfer. The
worked for years on this subject, developing what is called our
company is now looking for talent and potential around the
e-F@ctory concept. It operates under the same principle as
world, leveraging the needs of each region. We innovate so
Industry 4.0 or the internet of Things, based on connectivity
that our products will be adopted by capable local talent,
and obtaining crucial data from manufacturing processes.
and we identified Mexico as a country of opportunity. Our goal is to offer the best cost-benefit results depending Q: How could the current economic and political climate
on the technology clients acquire. We want companies to
boost the national industry?
understand how our technology works, so we are transparent
A: Exterior political challenges will push all companies in
about how their investment will develop. The last five years
the automotive sector to become more productive and
have been crucial for our presence in Mexico. The company
cost-effective. Regardless of size, all industry participants
is a strong player here and although we could grow
must make technology one of their priorities to remain
indiscriminately, our goal is to be selective with our partners.
competitive as part of a long-term growth strategy. Before, the lowermost levels of the production chain usually had
Q: What is Mitsubishi Electric’s perspective regarding the
few demands in terms of automation and technology
future of the automotive industry?
integration. The work was artisanal but relying on these
A: The market follows economic trends and though there may
types of companies left suppliers vulnerable. After years
be uncertainty at the moment, we are confident it will turn
of depending on imported components, bigger companies
out for the better. While NAFTA is a trilateral agreement and
are now helping the local supplier network to grow
Mexico has much to offer, we hope the political circumstances
and develop the necessary strengths to compete in an
serve as a lesson for the Mexican government regarding its
industrialized environment.
dependence on the US and therefore its vulnerability if it does not diversify. In the meantime, Mitsubishi Electric remains committed to its relationship with Mexico, demonstrated and
by the fact that we have opened new operations facilities in
expertise to a range of business segments. The company
Queretaro’s Technology Innovation Park. The country is the
also makes social contributions as a global, leading green
entry point to the Latin American market and we have to
company
move forward with our plans no matter what.
Mitsubishi
Electric applies
advanced
technology
VIEW FROM THE TOP
METROLOGY LEADER SEES SOFTWARE DEVELOPMENT OPPORTUNITY ARTURO ZAVALA National Sales Manager of Carl Zeiss de México
Q: What role will Industry 4.0 play in the development of the
Q: How much did Carl Zeiss’ industrial metrology division
Mexican automotive industry?
grow in 2016 compared to 2015?
A: One of Mexico’s main advantages is its cheap labor but
A: There has been a considerable increase in the acquisition of
once Industry 4.0 becomes standard in all companies,
metrology equipment in Mexico. Between 2015 and 2016, Carl
production costs in Europe and the US might match those in
Zeiss enjoyed more than 50 percent growth in domestic sales.
Mexico. If this happens, the only option for Mexico to remain
For 2017, we expect at least 25 percent growth. Metrology
competitive will be to move past its initial image as a low-cost
is becoming increasingly important in the Mexican industry.
and nontechnological manufacturing hub. We have tried to
OEMs establish quality standards among their main Tier 1
change our clients’ mindset regarding technology, especially
suppliers and these companies transmit those standards to
among SMEs, to accept and integrate it into their operations.
their entire supply chain, reaching even SME players.
Q: How is Carl Zeiss innovating and participating in the latest
Q: How important is Mexico to Carl Zeiss’ global operations?
manufacturing trends?
A: Foreign investment has helped local industry evolve but
A: We want to participate by developing software that helps
the real development will happen once small and medium-
companies integrate Industry 4.0 practices into their quality
sized Mexican players can add value to manufacturing.
processes. We have years of experience with hardware but Carl
Companies will create their own research and engineering
Zeiss’ future is in software and complex solutions that connect
centers, leading them to export technology from Mexico. Carl
equipment and automate quality processes. We are looking for
Zeiss is committed to helping these players grow. We have
alliances and merging with different software and technology
a product portfolio that targets Latin America and stands
manufacturers to develop new products and new markets.
out because it boasts lower prices achieved through cost-
We have a software development center in Munich to
effective strategies. Our Latin American clients receive the
implement this strategy. WEB is an example of a software
same technology as our bigger collaborators but at more
solution we developed to easily create statistical reports and
accessible costs. Providing financing schemes also helps to
to correlate data that allow for agile decision-making.
penetrate the market. We understand budget limitations can impede a company’s technological advancement. We
As part of our digital strategy, we are also building a web-
created leasing options for clients that need the equipment
store. Carl Zeiss has migrated its catalogs and all traditional
but lack the immediate liquidity to acquire it.
operations to the web so clients can configure their solutions to meet their needs and receive quotations for new equipment
The final alternative we offer to support clients is to become
accessories. Once Industry 4.0 becomes more prevalent, we
partners during their product-development process. We
want our equipment to be connected to an intelligent system
collaborate with research centers and have just opened a
that can schedule maintenance and repair operations in a
Demo Center in Monterrey fitted with our equipment, which
predictive way without the need for human intervention.
clients can use as their own research center. Monterrey was our first venture, mirroring the region’s tendency toward
Industry 4.0 is also present in our strategy related to 3D
innovation and entrepreneurship. Our goal is to have a Demo
scanners. Digitalization is a megatrend in the automotive
Center in every industrial hub in Mexico.
industry and coupled with additive manufacturing techniques, it teaches companies to become more flexible and efficient. 3D scanners provide enormous amounts of
Carl Zeiss is a German company with a specialized division
data that can be uploaded to the cloud, achieving greater
focused on industrial metrology. Carl Zeiss’ portfolio includes
interaction between the equipment, the design process and
CNC
the component itself.
metrology and image processing systems
coordinate
measuring
machines,
multidimensional
133
VIEW FROM THE TOP
LOCAL LINK CHANNELS NEW TECHNOLOGIES TO MARKET RAFAEL MARTÍNEZ President of ART Robotics
134
Q: How have manufacturing changes in Mexico impacted
it is more expensive to maintain operations as they are rather
ART Robotics’ operations?
than modernizing the plant. Our results show that with a 30
A: Thirty years ago, almost 80 percent of all manufacturing
percent higher capital investment in stamping, companies can
activities were manual while only 20 percent were managed
achieve a 400 percent increase in productivity.
by automatic equipment related to stamping, welding and assembly, mainly because of the cheap nature of Mexican
Q: What added value does ART Robotics offer that convince
labor. It took us years to convince clients to automate their
clients to choose it as their technology integrator?
processes. Companies realized they needed to increase their
A: Our competitive advantage was to bring companies closer
production and started calling ART Robotics to transform
to the technology they needed to improve their operations.
their factories.
Twenty years ago, used stamping presses were mainly brought from the US and Europe. Once the equipment arrived,
Today, only 20 percent of all operations in automotive
companies realized they could not use it manually because
manufacturing are done manually. That being said, there
doing so would not just justify the investment. Machines
are still clear gaps in terms of technology when comparing
needed to be automated and the automation equipment had
plants with more than 20 years in the country against the
to be new for the line to work properly. Mexico is gradually
more modernized projects built in recent years. Mexico has
growing as a technology integration hub but the country is
a plan to grow its manufacturing floor capabilities and there
not mature enough yet. We saw an opportunity to become
are still areas of opportunity to address. ART Robotics acts
local partners for all these companies trying to modernize
as a link between international manufacturing equipment
their equipment and now we have become a supplier for all
consortiums and the automotive sector. We work with brands
tools needed for automating production lines.
like AFCO, Mayfran, Norgren, Schmalz, Knight Global, ATI Industrial Automation and Springer, and we supply equipment
Q: How advanced is Mexico’s technology environment
to companies working for OEMs such as FCA, Nissan, the
compared with other manufacturing hubs?
Volkswagen Group, GM and Ford, and their Tier 1 suppliers.
A: Mexico is still young when it comes to tooling and technology design and innovation, which is why most
Q: What strategies did ART Robotics implement to show
companies must work with foreign integrators. ART Robotics
clients the benefits of automating their operations?
is one of the few equipment companies that works as an
A: Automated stamping lines can be very expensive, incurring
engineering, manufacturing and distribution partner. We
an investment of over US$20 million, which means companies
implemented international development strategies, allowing
must understand the benefits of acquiring the equipment
us to keep up with the industry’s evolution.
before committing to it. Working a press manually with the goal of cutting expenses in terms of labor results in no more
Q: What are your growth projections based on the
than 100-150 hits per hour. However, taking the same line and
development of manufacturing operations in Mexico?
automating it can lead to an increase in production to 400-
A: We have maintained an annual average growth of 30
600 hits per hour. The industry realized that it cannot meet
percent thanks to our projects with companies allied to
its production targets without automation because in the end,
Volkswagen, Audi and Nissan. Our goal is to maintain that same rate for 2017. Many companies are reaching out to us, so we must prioritize where we can offer the biggest benefit.
ART Robotics was founded in 1988 in Mexico City and is
We are working on our 2020 strategy and deciding which
specialized in sales, distribution, installation and service
innovations to focus on. We are integrating key technologies
for stamping and assembly equipment destined for the
into our portfolio, such as Voxeljet 3D Printing and Jaten
automotive industry
Robotics’ automated guided vehicle systems.
VIEW FROM THE TOP
COLLABORATIVE ROBOTS COMING TO FACTORY FLOORS SERGIO BAUTISTA Local Division Manager of Robotics and Motion and Local Business Unit Manager of Robotics for ABB México
Q: What future do you see for collaborative robots in
Q: With Industry 4.0 practices gaining pace in the automotive
the automotive industry and how will they compete with
industry, what challenges or opportunities does Mexican
traditional robotics solutions?
talent face?
A: Collaborative robots will offer the best added value in
A: Mexico has skilled talent when it comes to basic technical
the automotive industry in final assembly applications for
operations. However, local talent must understand new
car interiors. Powertrain components will also provide an
technology and learn how to implement it. The Mexican
opportunity for this type of equipment, as well as electric
industry needs more digitalization, more connected
and electronic parts for harnessing, board manipulation
equipment, advanced protocols and increased data safety
and deck applications where human-robot collaboration
and Big Data applications. All these concepts are already
is needed. All these operations will open a niche with Tier
applied in the global automotive industry and people must
1 suppliers.
be able to understand that language and apply digitalized tools. Augmented reality will also redefine interactions for
However, these units will not compete with traditional
task development, engineering and design operations, as well
robotic solutions. Collaborative robots have a niche market
as how new processes are carried out in production plants.
and if a traditional robotic solution is the right one, it should not be replaced in favor of a collaborative robot. That could
Q: When do you think the benefits of automation will
put the entire manufacturing operation at a disadvantage
outweigh Mexico’s perks as a low-cost manufacturing hub?
and in the end, no added value would be gained.
A: The automotive industry must first define how processes will change in car manufacturing and implementation will
Q: What does ABB Ability bring to the manufacturing
follow. Automation will improve certain processes but
industry and how will it help Mexico take the next step
skilled human labor will still be needed within the same
toward Industry 4.0?
production environment. Mexico will remain an attractive
A: ABB Ability is a unified, cross-industry platform based on
low-cost manufacturing hub; the only difference will be
the concept of the internet of Things, Services and People.
the increased presence of automation. Nevertheless, the
This new initiative will provide simplification, collaboration
country needs to switch its focus to an added-value human
and digitalization to the manufacturing industry by
labor force focused on advanced knowledge and innovation.
collecting data through sensors and software that will be later monitored on-site and remotely to simulate and
Q: How important has the automotive industry been for ABB
optimize processes. Together, all these operations will build
in Mexico and what are your growth projections for 2017 and
the factory of the future. To make this a reality, ABB Ability
the near future?
is bringing together all the capabilities of ABB’s products
A: The automotive industry is critical for ABB in Mexico and all
and putting them in one single platform that can speed up
over the world. We have defined specific actions to strengthen
manufacturing operations. Clients will see improvements
our position in the automotive market and to grow our efforts
in performance, pre-engineering, connected services and
to support our customers. These initiatives are part of our
predictive maintenance.
2020 strategy, focused on delivering an excellent customer experience for all players doing business with ABB.
ABB is partnering with Microsoft and IBM to bring extra benefits to its customers. Microsoft Azure will be the Cloud platform that will ensure ABB Ability’s connectivity
ABB is an automation and robotics equipment manufacturer
features, while IBM Watson will provide industrial artificial
that works with industrial, transport and infrastructure leaders
intelligence capabilities for real-time understanding of what
in over 100 countries. The company has installed over 70,000
is happening on the production floor.
control systems around the world
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VIEW FROM THE TOP
DETECTING DEVIATIONS TO SMOOTH OUT COATING PROCESS LEONARDO ROMERO Senior Sales Manager of Helmut Fischer
136
Q: How can Helmut Fischer’s products augment automated
Q: What direct impact does Helmut Fischer’s equipment
production lines?
have on the production line?
A: The company has a strategy to extend our equipment’s
A: The equipment’s most important aspect is the effective
use beyond inspection and testing processes to the actual
measuring of coating thicknesses along the process. Some
manufacturing line. Helmut Fischer wants to move past taking
coating processes require numerous coats and detecting
isolated samples to integrate our testing probes into robots
deviations from the specifications at the end of the line
and other automation equipment. One possible application
could represent losses in scrap. The traditional way to
could be in the painting process. While robots paint the car’s
avoid this is to test random samples in a laboratory. This
body, our equipment can send testing values from several
is inefficient and if performed while the line continues
components to a computer in real time. This would provide
operating, it does not prevent more components being
the client with continuous access to data, removing the need
produced with the same flaw. Coating processes also
to download it from the equipment before analysis.
affect the parts’ dimensions and if they are not tested properly, this can affect assemblies further down the
The goal behind this innovation is to solve connectivity
production line.
issues with industrial applications and to ensure compatibility between different communication protocols. We are now
There is an added investment in coupling testing processes
participating in equipment design and data-collection
with manufacturing operations, which is possibly five
software. Having developed the technology in-house in
times what clients spend in traditional processes if
Germany, we are looking for anchor clients in Mexico to
applying X-ray technology. But this investment represents
test solutions that have already proven successful at our
savings in rectification after the process is complete
headquarters. We are collaborating with an axle manufacturer
and decreases scrap. We have simpler solutions that
in Guadalajara and exploring new projects with a spark plug
can be implemented with assisted robots to lower the
factory in Piedras Negras, Coahuila and an electric-motor
initial investment. Helmut Fischer’s products have the
manufacturer in San Luis Potosi for windshield wipers.
advantage of operating standard-free measurements that lead to precise results, which are improved once
Q: How advanced is the company’s technology
the equipment is calibrated.
development regarding automation applications? A: Our equipment is already manufactured with Ethernet
Q: What other innovations is Helmut Fischer incorporating
and Profibus ports to connect with the production line’s
in its testing equipment?
network. Additionally, the software features a Windows
A: One of the main inconveniences in the manufacturing
CE® platform so clients can design the testing process for
industry is when coat testing requires contact with the
each component. This aspect makes it possible to integrate
component. In painting operations for example, OEMs
additional programs for robot controllers. Our focus right
normally require up to three weeks to calibrate their whole
now is to find an appropriate partner to support our
process, painting a component several times to determine
solutions. We are not robot manufacturers so we need a
the most effective way for robots to apply the chemicals.
third party to fully automate our clients’ processes.
Operators tend to correct the process after each round. Integrating testing technology could eliminate this process and the related costs. Certain processes involving high
Helmut Fischer is a leading specialist in solutions for coating
temperatures or adverse environments make contact
thickness measurement, material analysis, microhardness and
impossible. We are developing new Terahertz technology
material testing. The company works in several industrial sectors,
that will require no contact with the sample and will reliably
wherever precision and metrological simplicity is needed
measure multiple layers of paint.
The only other multilayer alternative available in the market is ultrasonic technology. This requires complex calibration processes and can only be standardized for a certain paint color at a time. It also requires direct contact with the component and the application of a special gel as a coupling interface. Terahertz on the other hand, is based on pulsed laser technology and signal refraction. The solution is in the last development stages in Germany and we are looking for a client to invest in its application to see it in action under real manufacturing conditions. Once we obtain satisfactory results, we will bring Terahertz to Mexico. Q: What is the extent of your relationship with the Mexican automotive industry? A: Early in 2016 we finalized negotiations with a German OEM to collaborate in their new plant in Puebla. We are supplying the company with testing equipment for anticorroding inorganic coatings, mostly used in brake and drive components. Helmut Fischer is helping the company ensure its production is in line with the expected geometric tolerances and environmental standards related to heavymetal content in automotive parts. Our X-ray technology performs Restriction of Hazardous Substances (ROHS) testing on all plastic components that require a metal coating. One of the newest carmakers to enter Mexico uses similar equipment for rear-view and side mirrors. Those two contracts are already secured and we are negotiating with a third OEM to collaborate on a new plant in San Luis Potosi. Q: What are the company’s expectations for Mexico following the entry of these OEMs? A: The automotive sector represents over 60 percent of our business in Mexico. Our goal for 2020 is to reinforce our position in the market and increase the number of Helmut Fischer machines used in the industry. The company has years of experience in other countries that have moved onto R&D activities and the technology arising from those advances is now migrating to Mexico. We have a direct relationship with OEMs testing large components but we also have business opportunities with Tier 1 and 2 suppliers right down to manufacturers of the smallest parts. We want to diversify our reach and delve into applications whose relevance might not be obvious for our equipment. We have enough expertise in inorganic coatings but have found that our X-ray technology can also be efficient for testing organic solutions such as adhesives used for rubbermetal joints. There are many new companies in the market tapping into this technology and we want to explore the potential business opportunities for Helmut Fischer.
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VIEW FROM THE TOP
DIGITALIZATION CREATES SMART HR EFFICIENCIES GABRIEL ALVARADO Latin America Vice President and General Manager of Kronos
138
Q: Kronos has a wide range of solutions and products. What
analyzes a company’s team dynamics. We have deduced that
is the company’s unique impact on the automotive industry?
one of the reasons for staff turnover is that employees tend to
A: Kronos has a positive impact in three different areas
feel they are treated unfairly. Kronos’ software takes this into
of the automotive industry. We focus on managing work
consideration, such as whether team members prefer working
productivity, as well as controlling and reducing labor costs.
the morning or the evening shift, or if they are open to working
Our product collects information about the labor costs for
on Saturdays. Taking personal preferences into consideration
every manufacturing process, which helps us discern smart
helps increase productivity. Kronos specifically contributes by
ways to make these processes more cost-efficient. Reducing
reducing dynamics that damage this, creating consistency in
labor costs is not about firing workers but about correct and
processes and fostering a competitive environment in which
proper management. This can also relate to compliance with
employees are paid fairly.
governmental regulations, including monitoring compliance with local work regulations and ensuring employees receive
Mexican work culture is more focused on arrival and departure
all the benefits negotiated by their union.
times than productivity itself. We create an employee skills profile that includes information regarding how productive
Most existing efficiency software only focuses on machinery,
employees are, their work quality, their skills and certifications.
stocks and production lines and not human capital. Kronos
The algorithm can assign workers to tasks they are most
works with people and helps reduce those situations in
suited to, considering their personal preferences.
which they feel they are not being fairly treated and or that other employees receive preferential treatment. We support
Q: How does Kronos contribute to the digitalization process
an organizational culture, recognizing that every company
regarding human capital?
has different processes and policies defined by its human
A: I like to think of Kronos’ work in layers. First, we remove
resources department. Unfortunately, those processes can
the payroll’s manual control. We guarantee perfect paychecks,
become simply part of the company’s guidelines and are
ensuring employees are paid correctly. This is basic but it is
never used or followed because supervisors and department
important for employees when done right. Secondly, we
heads tend to apply their own rules. This creates a segmented
optimize the workforce by assigning the right person to the
work culture across teams. In these cases, we create a
right task at the right time. Thirdly, we focus on providing
corporate governing board to provide consistency in the
financial intelligence on a series of costs related to the lack
decision-making process, whether by supervisors, heads of
of productivity. For instance, when OEMs do not have the
departments or company directors.
necessary parts and components, halting a production line can cost them thousands of dollars. When this happens, we
Q: How does Kronos help deal with high staff turnover?
mitigate all idle time by implementing a backup plan.
A: In Kronos, we believe that for a company to succeed, employees must be engaged, committed to their work and
The last part is related to analytics. We create dashboards
emotionally attached to the company. Companies are not
so clients have on-screen real-time business indicators.
made up of products or machinery but of people. To build
This tool automates decisions, processes, productivity and
commitment to the organization, our Workforce Institute
corporate-government tasks. We keep an eye out for ways to complement the functionality of our services so we recently acquired Datamatics Management Services, which
Kronos is a US-based multinational workforce management
has provided us with data analytics tools. Having invested in
software and services company, employing more than 5,000
Cloud services, we now have information from over 20,000
people worldwide. Its powerful tools and services help
clients saved there. This provides us with data to discern and
companies efficiently manage and engage their workforce
convey practices that generate further value.
VIEW FROM THE TOP
ROBOTICS, SELF-DIAGNOSTICS TO UPDATE, ADAPT BERND NOACK General Manager of FESTO Mexico
Q: What is FESTO doing to incorporate Industry 4.0 practices
pneumatics that will allow us to generate the volumes we
into its solution?
need. Another important opportunity area is supporting
A: The concept of Industry 4.0 has not yet been fully
machinery manufacturers. Unfortunately, we import most of
established in the industry. It will continue developing hand in
the machinery used in factories in Mexico. Imports total 80
hand with technology in the coming years. FESTO is working
percent of the machines used in industries such as pharma.
intensively with research centers, universities and clients to identify the industry’s needs and to generate adequate
Q: How is the deceleration of the US automotive industry
technology. The implementation of Industry 4.0 requires
affecting FESTO’s manufacturing operations?
capital and collaboration, with which FESTO can help. We
A: We have not felt the impact from the slowdown in US
want to participate in robotics and self-diagnosis, as well as
car sales. It is important to remember that the automotive
technical teaching and software development.
industry is cyclical and continues to be dynamic. Recent and projected investments in the industry reflect confidence
Industry 4.0 encompasses much more than just the internet of
in its performance but we are concerned about FESTO’s
Things. It involves Big Data, virtual reality, cyber-security and
dependence on the automotive industry, which represents
much more. The company is designating a lot of resources to
one-third of our sales. We are venturing into markets that are
technology development and to generating associations with
less familiar to us, such as home appliances, to balance out
institutions that foster technological improvements. Adapting
any fluctuations in the automotive industry. It is important
to Industry 4.0 practices is not only about developing new
to consider how the Mexican automotive industry will be
products but also about improving manufacturing processes.
affected by new technology trends. Engines or piston manufacturers will be affected by the introduction of electric
Q: Which has greater appeal for FESTO in terms of growth
vehicles. All sectors affected by this trend must prepare
opportunities: hardware or software?
themselves but FESTO is not fazed by the emergence of
A: Software and hardware developers are in a race to take the
electrically powered vehicles.
lead on Industry 4.0 practices in the automotive sector. Both types of developers are trying to venture into each other’s
Q: How can FESTO contribute to the development of the
business. The question we are now facing is whether software
manufacturing supply chain?
developers will manufacture cars or car manufacturers will
A: We are working to develop and strengthen our distribution
develop their own software and compete. I believe the trend
channel, so that companies can offer the same service clients
we will see is the latter. At FESTO, we are generating products
would get directly from us. We have limited resources so we
that require software and data management. We will generate
want to focus them on clients with whom we see the most
control systems, sensors and software to compete effectively
potential. SMEs have to become aware of how necessary
in the market. Technology development goes hand in hand
investing in technology is for their survival. Depending on
with alliances. Regardless of new software development, we
the industry, technology investment can reduce costs by 15-
are considering acquiring complementary companies in the
20 percent and in some cases, up to 30 percent. This is why
future to expand our product portfolio.
it is so important for SMEs to have available capital to invest in new technology.
Q: How close is FESTO to meeting its goal of doubling sales by 2020? A: I am convinced that the Mexican market will keep growing
FESTO is a leader in pneumatic automation, eletropneumatic and
as the Mexican automotive sector attracts new investments
electromechanical solutions. The company has presence in
from the likes of BMW and Audi. To reach our sales target
over 60 countries and it has more than 40 years of experience
we will develop new, less traditional sectors, such as mobile
in the Mexican market
139
VIEW FROM THE TOP
ROBUST METROLOGY FOR ENGINE MANUFACTURERS JOSÉ FIGUEROA Director General of Marposs México
140
Q: What is Marposs’ involvement in the Mexican automotive
characteristics and offer a customized product accordingly.
sector?
The machines used in Chrysler’s production are different
A: We started in Mexico in 1981 and our focus has been the
to those used at GM or Ford, so we always follow up and
automotive industry. At the beginning, we just managed
maintain close communication with the client.
a few businesses in the north of the country because we were established here as a supporting contact for foreign
Customized specifications mean challenging equipment
companies. Some of the Marposs equipment in Mexico was
development. We assign 25 percent of our annual earnings
purchased from other international branches. We support
to new product development in two areas, improving
them and those investments represent between 60 and 80
products to make them more reliable and developing new
percent of our work.
technologies.
We employ 70 people across the country. Our main clients are engine manufacturers of all brands that are currently working in Mexico. This
US$12
industry invoices around US$12 million a year so greatly merits participation
million: Marposs' invoices to the auto industry per year
Marposs’ products 10 or 20 years ago were drastically different but they have evolved thanks to the technology we have integrated. Our solutions are constantly being refined, because to continue competing in the market, we need to adapt to the market’s needs.
and innovation. This is not our only participation in automotive. We are developing many projects outside the country for
Q: What competitive advantage does Marposs offer
companies such as Ford and GM in the US, Volkswagen in
customers?
Germany and Nissan in Japan.
A: Equipment from other companies often requires clean rooms with a controlled environment for metrology
Our three offices are based in Atizapan in the State of
machines, to keep them calibrated correctly. We specialize
Mexico, in Queretaro and in Saltillo, Coahuila. Being spread
in selling robust equipment normally operated by hand
out across the country is a result of our founder’s vision;
at the worksite, which can be contaminated by open
Mario Possati believed in personalized customer service to
environments. This is why our products must be ergonomic,
guarantee quality. This is why Marposs has offices in every
easy to handle and resistant to moisture with a perfect seal.
industrialized country that manufactures engines. We have invested in machine interfaces. All electronic Q: How does Marposs develop its components?
peripherals can be adapted to the machines’ panels then
A: The development of Marposs components goes
directly connected to programmable logic controllers and
hand-in-hand with customer requests. We adapt to
data networks. We are getting ready for next generation
the technical specifications and requirements of each
technology. We use microprocessors that can share data
client for monoblock, crankshaft, camshaft and other
through the network and with sensors, to make decisions
component manufacturing operations. We analyze process
regarding auto-calibration. These compensate for external factors to improve the machine’s operations, which reduces operator errors such that in some cases they only need to
Marposs Mexico is part of a global group of companies launched
supervise the manufacturing procedure.
in 1952 to support all Marposs applications and products. As an ISO 9001-approved company, Marposs provides solutions that
Q: How are you taking part in and implementing Industry
improve manufacturing efficiency and product quality
4.0 in your operations?
A: Marposs is present during the first part of the process, the manufacturing area where all sensing systems capture data and compare it with the network. Our equipment has been developed to share data in real-time and to communicate with areas like computerized numeric control systems. If a piece is measured and a machine needs to correct its dimensions by five microns, the equipment must be capable of receiving a signal and applying the necessary recalibration immediately, so the next piece will be produced according to new specifications. This is a challenge for us but it increases the quality of the product and safety as the machine operates independently. 141
In the past when a machine was broken or there was a loss of control, the impact was very expensive or even caused accidents. We bought companies and equipment that can allow internal monitoring in real-time to avoid this, taking care of the details for manufacturers. Today, when a machine behaves strangely or detects something that needs to be fixed, it sends a stop signal to prevent any damage. Q: What benchmarks have you identified regarding cost reductions as they relate to clients? A: Every piece of equipment is different but all offer savings. Applications can be varied and difficult to sum up in just a number. We save time avoiding replacements in case of an equipment failure, reducing material waste and risks for the operator. Q: What are your plans to achieve further growth within the automotive industry in 2017? A: One of our plans was to acquire a workshop in Queretaro, where we will include a design department, manufacturing, assembly and new equipment installation. The site has been up and running since July 2017 and will help us cater to customers more effectively without importing equipment. Another goal is to diversify our market and start negotiating with the aerospace sector, which has been developing in Mexico in the five most important clusters. One cluster is in Queretaro, where the automotive industry is also flourishing, so the new plant will allow us to grow and attract new customers. Our interest in aerospace emerged as the number of aircraft passengers tripled in recent years. At the end of 2016, 90 percent of our income was derived from automotive and 10 percent from other industries. We want this ratio to be 60:40 and to do so we will dedicate equipment to the aerospace sector and implement Industry 4.0 practices.
VIEW FROM THE TOP
MORE DATA MEANS BETTER DECISIONS PEDRO GARZA Channel Development and Customer Advocacy Director for Latin America at Epicor
142
Q: How has Epicor aligned its technology development
Managing the quantity of information needed to offer strong
process to the emerging automation and Industry 4.0 trends
results to our clients is one of our main challenges. Our priority
in the automotive industry?
is to offer a stable platform and the best way to do this is
A: Industry 4.0 has become a priority in our innovation
through Cloud-based applications. This type of platform is
process. Keyboards are no longer the only data sources for
flexible enough for clients to receive the information they need,
ERPs as new sensors and interfaces become vital for collecting
while we manage all necessary updates and transformations.
data from manufacturing processes. Manufacturers are now including data transmission components in their equipment
Q: How are Epicor’s hybrid Cloud applications evolving to
so we must be able to connect with them.
reflect industry trends? A: There are companies that are still reluctant to adopt
Pirelli is a perfect example of how companies are changing
fully Cloud-based systems. In response, Epicor worked on
their products to receive more information. The company is
developing a hybrid Cloud application so certain processes
now adding a chip to its tires, which feeds information to
and bits of information can be kept onsite. New external
the manufacturer regarding wear, use and even how fuel
challenges arise continuously for our clients that require
consumption relates to the tire. All this data is collected by
information to be available onsite.
the ERP, helping Pirelli make decisions regarding its portfolio. Systems are becoming much more customized as new
The evolution of Cloud applications will depend on how
variables are analyzed according to the company’s needs and
ready our clients are to administer this change. Technology
the way clients use a certain product. We are opening our
integration is always a difficult process but we are trying
channels of communication and through the Cloud we receive
to market this as a way for companies to invest in their
all the information we need directly from our clients’ facilities.
employees. Training people in new ERP implementation and process digitalization is valuable for their career development
Q: How is data collection impacting your clients’ operations
and by taking this approach, the company ensures enough
and what challenges is Epicor facing to ensure sufficient
motivation during a difficult transformation process. We
connectivity and data management?
also have to take into account how ready the company’s
A: Processes are becoming technology-driven, impacting not
technology is to adopt innovations. Some clients are willing
only manufacturing activities. In marketing applications, for
to implement advanced ERP systems but after doing an
example, we have created a social ERP whose functioning
extensive analysis of their operations, we find out that their
resembles Twitter’s. The first phase of this project is to create
equipment cannot support these improvements.
an interdepartmental communication in our client’s operations. After that, we want to establish direct communication
Q: What level of standardization can Epicor implement in its
between the company and its clients through social media.
solutions and how does that affect the client?
The company will be able to monitor how clients interact on
A: Epicor’s solutions are known for their adaptability but
social media regarding its products. All this information will
radical changes to the platform are not recommended. Epicor
strengthen the ERP and it will help the company attack new
has implemented best practices in several ERP processes
market segments effectively.
and the client can choose what to implement and what to maintain from its previous process. We understand that we cannot be experts in everything and that companies know
Epicor is an ERP software developer focused on providing
which practices provide an added value. We negotiate the
solutions for manufacturing, distribution, sales and services
level of standardization to implement and the best results
applications. The company has more than 40 years’ experience in
come from creating hybrids of Epicor’s knowledge and the
corporate processes using Cloud, hybrid and onsite applications
clients’ best practices.
INSIGHT
RHETORIC SHIFTS FROM CONCERN TO AWE RAFAEL FUNES Executive Chairman of LOVIS and President of LOVIS Mexico
The tendency to treat manufacturing as an isolated activity
traditional ERP yields an average of 9 percent of the total
from other departments exists but no business can claim to
expected benefits, while LOVIS’ product yields 95 to 96
be cost and resource-efficient without having application
percent of the expected benefits.
integration that reaches beyond manufacturing. While the world is just beginning to understand that the best way to
“The return on investment of an ERP project averages 8
achieve this integration is through an Enterprise Operating
percent, while 100 percent return on investment made in the
System (EOS), LOVIS worked this out over a decade ago and
first year of an EOS is delivered that same year. The ROI made
is now battling to iron out bad habits among users of EOS’
in consecutive years is two to one,” says Funes. He adds that
ancestors, ERP.
the fact that ERP does not yield the expected results is a fault of the model itself.
“We created the EOS concept 13 years ago and explained it to clients as a replacement for ERP,” says Rafael Funes, Executive
Youssef and his partners point out that EOS and ERP have
Chairman of LOVIS and President of LOVIS Mexico.
similar objectives but their approaches could not be more different. “ERP is a top-down integrated approach, while EOS
According to research presented by Joseph Rahme Youssef,
is a bottom-up federated approach only providing enterprise
Gregory Zacharewicz and David Chen at the 25th Institute
operating functions that allow various heterogeneous
of Electrical and Electronics Engineers (IEEE) International
applications from different vendors.” In Funes’ words,
Conference on Enabling Technologies, an EOS is the path to
LOVIS’ EOS “has a universal, understandable, scalable and
developing a “smart factory” capable of dealing with rapid
configurable enterprise application. It is configured to fulfill
changes in market trends. “We believe that the EOS approach
client requirements without moving a single line of code.”
presents the best perspective for the future in the context of the internet of Things and Factory of the Future.”
An added benefit of LOVIS’ EOS is the time it takes to update the system. “A company typically takes four months
While EOS is beginning to receive sparkling reviews, Funes
to update its ERP and it costs around 60 percent of what
says the industry is wary of its implementation. “Companies
was originally paid. For each EOS client, the software update
tend to raise one of three main concerns. It is an online real-
takes around four hours and comes at no cost,” says Funes.
time solution, it is on the Cloud or they have already paid out
LOVIS contributions were recently mentioned in a paper
for an ERP solution.” Ironically, one of the advantages of an
published by the IEEE. “The paper says that EOS can be
EOS portrayed by Youssef and others in their research is one
considered a precursor of Industry 4.0 practices and that our
of the biggest concerns companies have: an online real-time
EOS development completely meets the expectations that
solution. “Most companies are so adapted to the offline ERP
researchers had of what an operating system should be able
model that they have built several mechanisms to cope with
to do,” says Funes.
it,” the researchers said. Funes says concern regarding Cloud security is a hurdle. while it should not. “We have much higher
In spite of all the advantages of an EOS, there are few
security standards than some governments,” he says.
early adopters in Mexico. Funes is confident that after the publication of IEEE’s paper, many companies will come around.
For Funes, the third concern related to money already spent
“The EOS has been permeating the automotive industry very
on ERP and consultancy services, is something unavoidable.
slowly. We are not planning to target global automakers in the
“You cannot consider the money spent on an ERP to be
very near future. We are selecting a handful to which we can
an investment since it does not yield the expected results
be genuinely helpful, specifically in operations.” The system
in terms of return on investment.” According to the LOVIS
is so advanced that it requires carmakers to understand it
Institute, with data from Panorama Consulting and LOVIS, a
deeply before deploying it worldwide.
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VIEW FROM THE TOP
LINKING MANUFACTURING OPERATIONS TO BUSINESS INTELLIGENCE GUSTAVO MOYA CEO and Research Director of Ixaya
144
Q: What advantages do Ixaya’s solutions offer
Our biggest opportunity to develop is with Tier 1 and Tier
automotive clients?
2 companies. OEMs are not forthcoming when it comes
A: Ixaya adds value by managing both software and
to sharing their software and ERP solutions, so it is more
hardware solutions, while linking manufacturing
difficult to enter that market. But they are not closed to
operations to business intelligence. Other companies
integrating other solutions that complement their current
focus on equipment specialized in certain activities,
systems, especially when it helps suppliers integrate
which means adapting to the local market may turn out
their operations. As Tier 1 companies become more
to be an expensive process. In contrast, we can modify
technologically oriented, Tier 2 and Tier 3 companies
our programmable logic controllers and equipment to
look to emulate these players, making our integration
operate just as the client requires, obtaining only the
process easier.
most relevant information regarding each process. Q: How easy is it for Ixaya to integrate its solutions with We are relatively new in the automotive market, with only
competitors’ ERP software?
three years in the sector. That being said, the company
A: Depending on the company’s level of integration we
has 11 years of experience working on complementary
can offer a specific alternative to meet its requirements.
systems for manufacturing and logistics operations.
There are companies that solely use Ixaya’s equipment, while others only activate our automatic data-collection
Ixaya had already participated with companies like PEMEX
solutions to complement their manufacturing solutions.
and eventually moved into the automotive industry. This
Our systems are certified by all major ERP’s in the market
led us to the realization that most clients did not have
including Oracle, SAP and even Microsoft Dynamics.
a company that could provide the level of integration between software and hardware that we can manage.
ERPs are transforming from a physical system to a Cloudbased application, allowing companies to integrate their
Q: How has the company’s success thus far influenced
operations around the world. Many Tier 1 suppliers are
Ixaya’s growth expectations in the automotive market?
looking for a way to connect these Cloud solutions to
A: Our sales in the automotive sector have grown
their local devices but lack the experience to do so. These
between 120 and 150 percent year on year since 2014.
hybrid architectures allow us to link directly with the ERP,
They now represent approximately 30 percent of our
offering an alternative to our Tier 1 and Tier 2 clients.
business. We detect considerable growth opportunities with these types of companies and are collaborating
Q: How can Ixaya support its clients in business
with local players to increase our presence. Just like the
intelligence activities?
automotive sector has OEMs, Tier 1 and Tier 2 players, we
A: Many companies see business intelligence as static
act as a direct link with our clients while incorporating
reports without any added value. However, the benefit of
smaller developers that strengthen our operations.
business intelligence is to mix previous data to generate
We integrate their solutions and adapt them to the
new information that can help your operations. Ixaya
automotive industry.
merges all the metadata generated by ERP software and consolidates it for the final user.
Ixaya has been developing high-level software for more than 12
Big Data is an important area of opportunity for many
years, generating solutions and cellphone applications to make
companies that did not know how to take advantage
businesses more efficient. The company offers ERP, business
of the information they were generating. The future of
intelligence and project management systems
manufacturing is for all equipment to be integrated,
transferring relevant data to the rest of the supply chain.
protection, other players can simply copy what you
Communication between clients and suppliers allows the
have created, which blocks the company’s development
process to be automatically adjusted.
strategy. I am not completely against this idea because I believe technology should be access-free. Source code
The Six Sigma strategy implemented by Toyota is
should be protected by copyright but not the idea itself.
based on managing only the necessary components to
You can patent software in the US and that has allowed
manufacture the product. Data collection and process
companies to commercialize many products. But this has
integration ensure effective resource management.
also opened the door to “patent trolls” that only protect
Technology integration is also a good strategy to prevent
an idea without creating a solution.
future problems, and its constant monitoring leads to productive maintenance and an effective decision-
Another obstacle startups face in Mexico is getting funds and
making process.
investors. When a company in the US fails to generate funding, it pivots and creates a new product from the original idea.
Q: What other integration opportunities exist between
This leads to what is now called a “unicorn” company, listed
Ixaya and its fellow software-developing companies?
in the stock market and valued at more than US$1 billion.
A: We are collaborating with Guanajuato’s government
But initial public offerings in Mexico are expensive and even
to create an IT cluster so Ixaya and other companies
though there are a few financial structures like stock market
can offer integral solutions to potential clients. Many
promotion companies (SAPI), it is complicated for startups
companies are creating automation solutions locally
to participate in the Mexican stock market.
that do not generally reach the market. Breaking into the automotive industry is challenging, so we offer these
Funding is more traditionally managed in this country and
players an entrance, while ensuring the client gets the
companies depend on the government or a bank trusting
best solution with guaranteed quality. We are one of
in their idea. The only other option is to get funding by
seven companies leading these efforts.
selling your products but during the developmental phase, this is difficult. After 11 years in the market, we
We also have operations in Salt Lake, Utah where we
know it takes us around four years to start selling any
are also collaborating with other local companies to
new idea we generate. Therefore, we try to create new
complement their services. In the US, we mostly focus on
products every two years to compensate.
general manufacturing activities but eventually transfer all knowledge to our automotive operations.
A collaborative environment is also necessary to promote research and development. Silicon Valley and other regions
Q: What challenges do you see in being a technology
in the US have successfully fostered innovation through
development company in Mexico?
co-working and networking, creating opportunities for
A: The most common barrier for software companies in
companies and entrepreneurs to integrate their solutions
Mexico is patent generation. Software cannot be patented
with complementary ideas. Although we have a similar
here since the Mexican Institute for Industrial Property
approach and some of our solutions are open source,
does not consider these products an invention. Without
Mexico is still quite protectionist in that sense.
145
INSIGHT
A ONE-STOP VALUE PROPOSITION GABRIEL ROLDÁN Director General of Gaden
146
Gaden’s value proposition is unusual: a company that offers
countries. Security guarantees must be equally safe across
repair services, original equipment manufacturing, distribution,
borders. Having Gaden as a strategic partner often secures
licensing and client representation. Director General Gabriel
business for foreign companies, as access to local service
Roldán describes Gaden as a one-stop-shop for specialized,
providers can make or break a sale.
high-technology products. Not all companies can easily manufacture or sell the products and services they manage.
“We support clients to make products last longer, creating a permanent partnership with them.” Counting commercial
Selling the majority of peripheral components for CNC
partners on every continent and as repairers of their products,
machines provides Gaden with its competitive advantage,
Gaden must ensure the same quality without fail, to protect
allowing it to distribute and repair parts economically.
clients’ reputation. Customer loyalty is the one-stop shop’s
Machine manufacturers are not direct competition because
reward for making sure products last up to another five years
the company’s goal is to renew product guarantees as
after Gaden services it. Conversely, Roldán recognizes the
though those products were original pieces, ensuring the
value of honesty to indicate when a part or machine simply
same durability. “Our staff aims to repair pieces at below
needs replacing. The “repair for less than 50 percent of a new
50 percent of the original price of a new part,” says Roldán.
piece” rule must also protect the client from fixing something
Being able to both manufacture and service parts gives a
that would be better value to replace.
broader perspective of the market and makes the company a comprehensive service provider.
As the company already has a working relationship with most automotive players in Mexico, its target going forward is to
“Depending on a company’s position in the supply chain, it
increase sales percentages. Venturing into new industries is
requests different volumes of product and service.” OEMs
also a possibility. “Tamsa and Alstom are examples of metal-
manage more machines and mass production, which can
managing companies but as their industry has stalled recently,
mean heavy wear and tear. The automotive industry presents
so have our services for them,” says Roldán. “We may see an
this challenge: sheer repetition of an action thousands of
increase in our aerospace participation to replace slowing
times a day that can deteriorate equipment rapidly. The
industries but while our diversity gives us stability, automotive
increase in manufacturing with aluminum also ups the ante
continues to be the strongest sector.”
on how quickly a machine will need repairing. More and more frequently, this metal is being integrated into Audi,
The company has no interest in doubling its efforts. Roldán
Mercedes-Benz, Land Rover and Ford vehicles thanks to its
sees more value in steadily reaching objectives, with care and
lightweight and environmental advantages. Aluminum boosts
attention to offer the right service the first time. “Clients come
fuel economy and absorbs twice the crash energy that mild
back to us because we offer something extra,” says Roldán,
steel can, improving safety.
describing the company’s precision and attention to detail, which makes him confident it will always receive positive
Gaden finds itself acting as a bridge between two entities, a
feedback. This is also thanks to its flexibility when automotive
foreign repair company and an equipment owner for example,
clients require on-demand service.
or the individual responsible for guaranteeing a product’s effective repair. “As an operations center for our suppliers,
As soon as the US political landscape stabilizes, Gaden’s
we sometimes offer warranties in their name. Our team must
development plan will fire up in full force. Irapuato is where
ensure they resolve the problem to respectfully represent our
Roldán is setting his sights to build an installation to house
clients,” Roldán says. This is the case for certain companies
the two representatives already generating business there. A
that require the Mexican team to provide services in Canada
team for the upcoming workshop in Irapuato and additional
and the US as well, homogenizing their service quality across
staff in Mexico City are probable next steps.
INSIGHT
SELECTIVE SUPPLIER OF QUALITY TESTING Patrice Gosselin Operations and Business Development Manager of Averna
Mario Nieto Sales Manager Mexico of Averna
Consumers know that buying cheap can be more expensive
experience seem insignificant compared to the history of
in the long run. Test and quality leader Averna suggests
auto part suppliers but in the realm of component and
that industrial companies should think similarly. Quality
systems testing, Averna is a veteran and part of the list of
comes at a cost, which Averna justifies because its network
companies boosting local manufacturing quality. Testing
is composed of talented individuals who are trained to help
is becoming widespread, leading to the establishment
in very specific cases. “Being a global company means we
of private facilities such as Intertek and Carl Zeiss’ new
have direct access to skilled engineers, many of whom are
Demo Center in Monterrey. Research centers also take
specialized in telecommunications, vision systems and RF
on the responsibility of quality testing, among them the
signal-processing,” says Patrice Gosselin, Operations and
Automotive Industry Development Center in Mexico
Business Development Manager of Averna.
(CeDIAM) and the High Technology Investigation Center (CIATEC). Private and public sectors contribute in different
The Montreal-based testing and engineering company
ways but both reflect the increasing participation of Mexico
has offices in Canada, the US, Europe, Mexico and Japan
in design and engineering operations.
that cover prototyping, test systems and products and precision assembly. While it has divisions in consumer
The automotive sector represents 25 percent of Averna's sales
electronics, telecommunications and aerospace, the automotive industry represents 15-20 percent of Averna’s global sales. “In Mexico, the sector accounts for up to 25 percent of what we sell,” says Gosselin. “We directly and indirectly supply OEMs, primarily working with Tier 1s and often within more than one country for each client’s
Integrating connectivity components also poses a safety
production line.” Continental’s design team is among its
issue to manufacturers. Beyond the normal difficulties of
global clients, for whom Averna tested the company’s
integrating any new technology into existing products,
active wheel-speed sensors. Averna also branches into the
a system that can take control of a vehicle cannot fail.
health sector, which draws parallels with automotive as the
“The possibility of putting passengers at risk makes quality
same high-technology processes are used. The quality was
control even more relevant for manufacturers,” says Nieto.
easy to transfer from automotive to medical manufacturing
The installation and operation of connectivity must be
because the health sector is subject to strict laws.
validated by a company like Averna. “We do not miss a trick when it comes to finding faults in components but we
Mario Nieto, Sales Manager Mexico of Averna, sees the
are also careful not to reject good parts, as disposing of
automotive industry as most closely linked to electronics,
and remaking components implies a cost for our clients,”
however. “Seven years ago, an iPhone could not connect to
says Gosselin.
a car but now the two connected entities can make calls, send emails, turn the air conditioning down and switch
Big Data facilitates the integration of processes and Averna’s
the engine on.” The same relationship is true for safety
service dubbed Proligent Analytics specifically manages
features, which is why Nieto considers the two industries
test results. “Reports are generated that fix processes and
to be comparable.
return data that can be used for further analysis of process quality. Proligent aims to eventually remove the need for
Averna has checked that electronics companies’ products
testing,” says Gosselin, “and our systems are advanced
enhance driver experience, improve vehicle safety and
enough to detect a faulty piece before it advances on
provide high-quality traffic and information services
the production line. Therefore, we can send a signal to fix
for as long as the market has existed. Its 15 years of
machines before they repeat the error.”
147
VIEW FROM THE TOP
UNEXPECTED BUT WELCOME GROWTH AND ALLIANCES RICARDO MARTÍNEZ President of SIMSA
148
Q: How did Ford moving production out San Luis Potosi
is regionally recognized and we plan to use their expertise
impact SIMSA’s business?
to make grinders.
A: We focus on powertrain manufacturers so we did not expect to benefit directly from the assembly
Another strategic alliance with Japan to rebuild spindles
plant’s introduction. We will participate in Ford’s
was formalized in 2017. Mechanical moving parts in any
new transmission plant’s production in Guanajuato,
machine, like tires and wheels on a car, are subject to
strengthening our ongoing relationship. SIMSA’s machines
wear and tear. NTC, one of the largest manufacturers
are already being delivered to the Ford plant. As BMW
we work with, currently sources all its spindle-rebuilding
and Toyota increase their presence in Mexico, we have
from Japan, implying lead-times of four to five months
begun quoting for machine deliveries to their suppliers
per spindle. Its 1,000 machines installed in Mexico replace
such as JD Norman Industries, which makes connecting
spindles frequently, forcing it to buy extra parts that cost
rods and axles. Other SIMSA participation includes GM’s
US$25,000-35,000 each. This waste of resources can be
new three-cylinder engine to be made in Saltillo. Our
avoided by SIMSA offering the service here in Mexico and
equipment, including grinders and polishers, will be used
we can offer turnaround times of three to four weeks. We
to manufacture that engine.
have a spindle room in the Aguascalientes facilities and the company is already 95 percent equipped. We are also
Q: To what extent has SIMSA’s refurbishing service been
sending staff to Japan to train further.
welcomed by automotive clients? A: Refurbishing has grown far more than I expected. Two
Q: To what extent will the NTC venture affect your
years after opening the plant, we reached full capacity and
relationship with other clients?
are already investigating an expansion. We did not expect
A: This venture has attracted interest from other companies
so much interest but until we introduced the service,
and will increase the value manufacturers can add to
refurbishing was not available in Mexico. Production
products in Mexico. We are considering developing a
grinders and balancers had to be sent to the US, Japan or
separate division to keep this joint venture specialized and
Europe to be renovated beforehand, so offering this service
not impose on our existing customers whose operations
locally has grabbed the attention of many large companies.
are unrelated to our NTC plan. Importantly, it does not pose a threat to our customers. On the contrary, a German
Q: What other areas of the company’s operations have
client of ours has expressed interest in participating in
been in the spotlight in 2017?
manufacturing tools. This synergy provides an opportunity
A: We are discussing an alliance with a French company
to reduce unnecessary transport of pieces and machines so
that refurbishes in the US to start making new machines in
unsurprisingly many want to be involved in the business.
Mexico and to deliver these worldwide. This will put us in competition with Europe, China, Korea and Japan. The plant
Q: How do you expect SIMSA’s continued growth in 2017
will be located in Aguascalientes, where we had already
will lead to new challenges?
found an excellent climate for manufacturing and a reliable
A: Last year we grew from scratch to a little over US$1.8
workforce. The skillset of those working in Aguascalientes
million in income to date. We have set a goal for three years from now to be making income of between US$8 million and US$10 million. Our biggest hurdles so far have been at
SIMSA sells machinery to the automotive industry. It is an expert
customs and sourcing within Mexico. Bureaucracy often
in refurbishing spindles and high-technology machines. The
complicates rapid imports, so we created a department
company also trains its service technicians to install equipment in
within SIMSA dedicated solely to handling these operations.
Africa, Asia, Europe, North and South America
We import key components such as drives and motors that
are not available in Mexico, primarily from the US, so our
their expertise. Making machines is a very specific, unusual
operations depend heavily on smooth customs processes.
task and especially to the technology standards that we maintain, so when inexperienced employees join our teams
Powertrains are changing mechanically due to hybrid and
they are always excited and keen to get on board.
electric cars entering the market. We do perceive a threat over the long-term because the market that contracts
Seeing two generations of workers, within one family in
us will change dramatically. However, I still see life in the
some cases, is heartwarming. As they learn to service
gasoline-powered market for another five or 10 years. We
machines we are proud to see the younger generation grow
certainly hope that powertrains of this sort continue to be
alongside their parents. Some of the new recruits have just
manufactured for much longer but we are reaching out
completed technical college certifications and they are all
to OEMs to see how we can help them with our existing
eager to learn.
operations in Mexico. We may be manufacturing some components for certain electric motors or axles in the
Q: How are you building a reputation as a Mexican company
future. We will have to adjust to the market and are planning
to compete against many established players?
accordingly, contacting foreign companies whose machines
A: It is a challenge in an industry that tends to prefer
are no longer made in their country. Landis-Bryant
buying from its own country’s suppliers, except Mexico.
precision grinders provide an example of a company that
German brands buy German parts, Japanese buy
focused on automotive machines in the 1980s, and which
Japanese but Mexican companies do not necessarily
we plan to rediscover. No longer made in the US, these
prefer Mexican suppliers. We believe this will change
grinders will be made by SIMSA in Mexico and will build
over time because Mexican talent and engineering is
off the branding that Landis established for this machine.
extraordinary. Overcoming this mentality is hard work that pays off, leading to programs under SIMSA’s charge
Q: How prepared is your current workforce for the changes
established by our customers, shipping machines to the
you plan to make to SIMSA’s business?
US beginning in the spring of 2017. This is a reflection on
A: We are bringing in new skilled workers who are
our dedication and trustworthiness. Our priorities remain
shadowing our experienced engineers. The seniority of our
finding resources and high-level expertise within Mexico,
personnel reaches 18-23 years working for SIMSA so we
ideally Aguascalientes, to incorporate local talent and
have faith in these knowledgeable technicians passing on
businesses into our supply chain.
149
INSIGHT
NARROWING THE COMPANY TECHNOLOGY GAP
“
A company without a platform that can clearly provide information about its key performance indicators is not reliable”
150
Gustavo Rojas, CEO of Grupo Gersa Monterrey
flexibility than large software developers. “Communication with ERP platforms is generally rigid and there is little room for individualization,” he says. The flexibility of Grupo Gersa’s system allows it to offer simpler solutions that can be much more cost-effective than a generalized ERP platform. This makes it affordable for smaller companies requiring less technology integration. Rojas explains that the standard company revenue to justify the integration of an ERP software like SAP or Oracle is about US$100 million annually. “But many successful players have
Automotive is a highly technological industry but not all
lower profit margins and are not catered to by other solution
industry participants can afford to implement complex
providers. Our goal is to meet their needs.” Automotive
control projects. Regardless of their purchasing power,
companies now account for about 70 percent of Grupo
Gustavo Rojas, CEO of Grupo Gersa Monterrey, says
Gersa’s client base. The company offers project integration
smaller suppliers along the production chain will still have
solutions to small suppliers and to large companies like GM
to assimilate new technology for project management, if
and Magna. The road to success has not been easy, though.
only to comply with their clients’ requirements.
Rojas explains that international investors tend not to believe in the technological abilities of Mexican companies,
“A company without a platform that can clearly provide
a complaint that is echoed by other national technology
information about its key performance indicators is not
developers such as LOVIS Mexico. “Most clients only choose
reliable.” Although the CEO thinks technology integration in
a local supplier when their budget is too low to contract a
the Mexican market will take 10 more years before becoming
multinational player,” says Rojas.
a true standard, he has already found a way to help smaller companies become much more technology-friendly.
To change this perception, Rojas has pushed Grupo Gersa to attain global quality certifications that prove what the
In between projects involving 100 robots or small
company can really offer. Grupo Gersa is certified as a Value
manufacturing cells with just two or three robots, there is
Provider by ABB, which puts Rojas and his team ahead of
a niche that neither big automation players nor small local
other competitors that act only as project integrators. The
technology developers can address. “Global integrators
company is also certified by most of the original equipment
are not interested in projects with 15-20 robots because
manufacturers in the automation segment, including Rockwell,
of small profit margins, while smaller players cannot cope
Siemens, FANUC and KUKA. Being certified by the Control
with their size and complexity,” Rojas says. Grupo Gersa
System Integrators Association (CSIA), a group of 500
has specialized in filling this gap. Along with automation
corporate members from 27 different countries, includes
projects, the company has created a business line focused
Grupo Gersa in a group of automation-project integrators
entirely on software development. As manufacturing
that strives for an integral vision between engineering and
demands more connectivity and integration, Rojas says
business skills. Rojas explains that this certification has helped
Mexico still lacks data-collection project implementation,
gain the trust of leading companies like Vitro that place CSIA
especially at a midtier level, encompassing connectivity
standards above even their own auditing processes.
between machines and data analysis for production planning. “Data collection at a base-level, on the production
The company has grown an average of 12 percent year-on-
floor, is required for manufacturing processes to work but
year since 2015 and the automotive industry represents two-
midtier connectivity remains an unexploited practice for
thirds of this growth. Rojas expects to deliver similar results
small companies.”
for 2017. “Demand for project integration services surpasses Grupo Gersa’s supply capabilities,” he says. Rojas says Grupo
Grupo Gersa’s software development offers similar
Gersa received multiple visits in 2016 from leading suppliers,
solutions to what clients might find in traditional
such as Saint-Gobain, Vitro, Michelin, Bridgestone and
manufacturing control and management platforms. But
Gestamp, that were looking specifically for local equipment
Rojas highlights that his company can offer much more
suppliers and project integrators in Mexico.
INSIGHT
EFFECTIVE COMMUNICATION PREVENTS REVENUE LOSSES JUAN BARRAGÁN Distribution Channel Director of Motorola Solutions de México
Companies are becoming more digital as equipment
says smartphones are not an efficient way to communicate
connects with ERP systems and automation dominates
in a production facility. Operators need to communicate with
most operations. Human-machine interaction is crucial to
several people at the same time, so they would have to make
achieve the key attributes of Industry 4.0 and to avoid costly
multiple calls. With a radio, communication is simultaneous.
downtime, meaning communication systems need to adapt to these new requirements, says Juan Barragán, Distribution
Motorola’s study shows manufacturers want two-way radios
Channel Director of Motorola Solutions de México.
that can connect with other devices including smartphones, tablets and computers. “Companies must now be connected
Unplanned downtime costs are directly related to equipment
with their suppliers at all times and we have developed
availability during manufacturing operations and how well
WAVE, a solution to connect suppliers’ cellphones with
the company manages its maintenance schedule. When
radios on the manufacturing floor,” says Barragán. WAVE
a breakdown is detected, systems must communicate
connects plant operators with all personnel who do not
effectively to prevent the entire production line coming to
have a radio.
a stop. In a Motorola Solutions 2015 study, Innovations in Plant Communications, 46 percent of CEOs, plant managers,
Motorola’s next step is Wi-Fi integration. Motorola Solutions has
operations personnel and engineers interviewed said digital
just released a new version of its equipment that incorporates
radios can reduce downtime by 10-20 percent.
Wi-Fi, opening a new dimension for its clients. “With Wi-Fi, data transmission broadens to communications that require
Motorola Solutions has focused on developing equipment that
more bandwidth, which complements the advantages that
addresses problems such as sound clarity and coverage to
radio frequency can offer.” Barragán expects Wi-Fi features
make manufacturing efficient. “Regardless of the complexity
to become standard across all Motorola Solutions’ products.
of the operation, production requires the coordination of
These are all based on the same equipment architecture,
different work lines and that is where our services can offer a
which he sees as the company’s greatest advantage to attract
clear advantage,” Barragán says.
new clients. Depending on their needs, clients can gradually add more features to their radio by simply acquiring new
Maintenance and repairs are examples of when machines
product licenses. Companies make the same initial investment
might communicate with operators. “Most companies have
in equipment and later decide how much functionality they
their own alarm displays for equipment malfunction and
want to add.
we are now communicating those alerts to our MOTOTRBO radios,” says Barragán. MOTOTRBO connects the machine
Motorola Solutions has positive growth expectations in the
and handles the alert registry for data collection. This helps
Mexican market, especially as more automotive companies
companies build statistical data that can lead to schedule
arrive to the country. The company has already established
maintenance and prevent equipment malfunction. David Bell,
close relationships with several automakers around the world
Vice President of Business Development at SmartSignal, says
and once these companies bring their operations to Mexico,
downtime can lead to losses of between 1 and 3 percent of
they are likely to build on this relationship with Barragán’s
a company’s revenue. Bell’s affirmation was later used by
team. He says the automotive industry is the second-largest
Motorola in its 2015 study to show that approximately 20
sector in the manufacturing division, only behind low-
percent of a plant’s production capacity is lost to downtime.
cost manufacturing maquiladora operations. “Automotive is a sector that likes technology and is accustomed to
Smartphone complexity and the potential to integrate
incorporating innovation into processes, so we see an
technology into smartphones would make them ideal devices
opportunity to grow our client base and bring more complex
to connect with manufacturing equipment. But Barragán
solutions to Mexico.”
151
INSIGHT
BUILDING TRUST IN NONTRADITIONAL MANUFACTURING
“ 152
Additive manufacturing was previously considered too costly and unprecise for mass production. Now, it has become a complement to traditional manufacturing processes” Victor Ruiz, Managing Director of 3D Systems Latin America
Additive manufacturing has so far been limited to the production of low-volume components and prototypes. However, Ruiz says the process does not refer to a single technology. According to the Loughborough University in the UK, there are seven different types of additive manufacturing: material extrusion, powder bed fusion, material jetting, binder jetting, directed energy deposition, VAT photopolymerization and sheet lamination. Although 3D printing is the commonly used name for these technologies, “depending on their needs, companies can choose exact finishing solutions for assembly tests or more rough finishing alternatives for first-concept modeling used in marketing campaigns,” says Ruiz. Having already conquered the design and prototyping market, 3D Systems’ goal is to move into the volume production market. “All our investments are focused on developing
Mexico is falling behind when it comes to advanced
affordable equipment that can deliver faster results,” says
manufacturing-technology integration. Companies are
Ruiz. The company has developed its Figure 4 manufacturing
not yet aware of all the different technologies they can
cell to deliver ready-to-use pieces from a photo-sensitive resin.
incorporate into their facilities, creating significant potential
“There are already companies testing our Figure 4 solution,”
for businesses that offer nontraditional manufacturing
says Ruiz. The company has established business relationships
solutions, according to Victor Ruiz, Managing Director of
with OEMs including GM, Volkswagen, Nissan and Ford, and
3D Systems Latin America.
suppliers such as Continental and Hella.
“Additive manufacturing was previously considered too
Technology has been one of the main reasons behind 3D
costly and imprecise for mass production,” says Ruiz. “Now,
Systems’ success but Ruiz says the company has a global
it has become a complement to traditional manufacturing
strategy to move beyond that. Companies expect to improve
processes.” Taking plastic injection as an example, traditional
their capabilities after introducing new equipment to their
manufacturing processes for a certain component require
plants and they expect a return on the investment. More than
not only the design of the part but also of its mold. This must
an equipment manufacturer, 3D Systems wants to become a
be validated through a series of tests and once approved,
consulting partner for its clients, helping them understand and
manufactured components must go through quality and
incorporate advanced manufacturing techniques into their
measurement validation. These steps involve iterations that
operations. “We help clients analyze how our equipment can
lengthen the process, incurring added costs for the company.
best support their operations by saving resources, shortening development cycles or simplifying production,” Ruiz says.
With 3D printing there is no added tooling required. The component is designed according to its final measurements
One of 3D Systems’ strategies to make its operations more
and if adjustment is needed, designs can easily be changed
appealing is the implementation of adequate 3D-modeling
in the modeling phase. There are still limitations, especially
and 3D-scanning technology. The company has developed
considering the time difference between traditional
its own software platforms to meet these needs. For 3D
manufacturing and additive manufacturing, but these
printing, the company created the 3D Sprint and 3DXpert
alternatives are gaining trust. In its Global 3D Printing Report
software. Regarding modeling, scanning and measurement
of 2016, EY highlights that approximately 29.7 percent of the
control, 3D Systems launched the Geomagic software family.
companies in the automotive and aerospace segment use 3D
Finally, for machining and tooling design for molds and dies,
printing for end-component production, while 21.6 percent
the company’s solutions are GibbsCAM and Cimatron. After
use additive manufacturing in tooling production. At the
installation of both hardware and software, the company
same time, according to 3D Systems’ estimates, the additive
offers the necessary training to use the equipment. “We
manufacturing sector has grown at a rate of 30 percent since
provide frequent training to our clients and we also offer
2012 and Ruiz’s projections are for the industry to maintain
certifications for companies that need them to incorporate
that same level of growth at least until 2025.
their operations into the production chain,” says Ruiz.
INSIGHT
ARTIFICIAL INTELLIGENCE: THE KEY STEP FOR INDUSTRY 4.0 EDUARDO ARIZPE CEO of Alturin
The fourth industrial revolution is based on two fundamental
is essential when starting new processes because it helps
ideas. The first is that systems must be capable of
managers avoid downtime and relocate resources to balance
interconnecting and sharing data on all the company’s
workload and available resources.
operations. Though this is a new idea, it has permeated the industry and most technology players are improving data
Even though process optimization is not new, Alturin’s value
collection and systems’ connectivity in preparation. The
proposition is modern. The company offers a consulting
second aspect, however, is still a work in progress. Once
service that is personalized to each client, so it can adapt
companies can gather information efficiently, it must be
artificial intelligence to the company’s needs. “Clients
analyzed in a way that supports automatic decision-making.
receive a unique solution depending on which variables must be analyzed,” Arizpe adds. Alturin works with three
Although startups are more frequently driving technology
companies in the manufacturing sector and is designing a
innovation, Mexican companies are rarely participants in
solution specifically for the automotive industry. “Our biggest
this trend. Alturin is using an attractive value proposition for
opportunity is with OEMs because securing this type of client
all manufacturing players to try to change the mindset of
would catalyze our operations.”
Mexican companies toward accepting artificial intelligence. Eduardo Arizpe, CEO of Alturin, explains that his system is
Although his focus is on manufacturing, Arizpe sees big
based on mathematic algorithms that take equipment past
opportunities for Alturin’s software in data analysis for sales
simple automation. The goal is for machines to learn based
and service applications. He believes vehicles would benefit
on their environment and make decisions on their own. “The
from being equipped with sensors that compile data on
platform works in a similar way to Spotify,” he says. “The
driving practices. The software could then build maintenance
recommendations users receive on Spotify are based on their
schedules based on the data. “This would be a win-win for the
playlists and favorite artists. This information is handled by
client and the automaker,” he says. “The former would be sure
a mathematical algorithm that analyzes data and generates
the car will always receive maintenance at the right time and
specific results for each profile, much like Alturin’s solution.”
the latter would know the customer was satisfied.”
In manufacturing operations, artificial intelligence can help
Until now, Alturin has operated only under its own capital and
companies generate optimal production routes without
Arizpe wants to keep it that way for as long as possible. “We
spending on an employee who manually tracks each step
want to develop our technology before raising government
of the process. “Our software can be directly linked to ERP
or private funding.” The company has aggressive growth
solutions. These platforms are key sources of data, the most
strategies and by 2020, Arizpe expects Alturin to be a strong
important factor in artificial intelligence,” says Arizpe.
player servicing local companies and other players in the US and Latin America. Particularly after the threats President
Harriet Green, General Manager of IBM’s internet of Things,
Trump made against Mexican manufacturing, Arizpe sees R&D
Commerce and Education businesses, reports that almost
as a priority for the Mexican industry, as well as technology
90 percent of the information currently gathered through
integration into all manufacturing activities.
internet of Things applications is unused. Until the linkage exists, Industry 4.0 will not become a reality. Moving a
The company has had considerable success in the market and
step further in transforming the industry, Alturin’s system
its only limitation is the size of its workforce. Six companies
compares key characteristics of new products to the
have requested a personalized solution but the CEO says
historical data of every other component the company ever
Alturin cannot handle the additional workload. “Once we
manufactured. That way, it can detect how to make the
can increase and train our team, we expect to sign five or six
production process much more efficient. Route optimization
clients by the end of 2017,” he says.
153
TECHNOLOGY SPOTLIGHT
154
ZEISS COMET L D 2 Reverse engineering processes and mold-design operations normally require 3D scanning solutions to ensure exact measurement of the component to be manufactured. ZEISS COMET L D 2 is the company’s latest sensor for reliable 3D data capturing. The system allows customers to generate 3D data of components quickly and accurately. It is equipped with state-of-the-art sensing technology and a highperformance software. Its data-acquisition software colin3D ensures consistent results throughout the measuring process. It can generate false color comparisons for individual component analysis and documents measuring results.
ZEISS COMET L D 2 has five customizable measuring fields of view Thanks to its flexible set-up, ZEISS COMET L D 2 can be used for a wide range of applications including quality control and inspection, as well as design, rapid manufacturing, reverse engineering, tool and model making. The sensor is compact and light, making it easier to transport to different application sites. Its high light intensity and fast camera also gives it the flexibility it needs to work on different environments and to measure different object surfaces. The 3D sensor also has a minimal working distance of 760mm, allowing to work under limited-space conditions. The system comes with five measuring field of views that can be customized by changing the camera lenses: 45, 75, 100, 250 and 500, each with a larger measuring volume ranging from 51,300 mm3 to 48.6 million mm3. ZEISS COMET L D 2 system can recognize vibrations and changes in exposure in harsh ambient conditions, ensuring reliable data. That way, the user only needs to focus on measuring. The system has a resolution of 2448x2050 and is equipped with a tripod stand with a manual rotational and tilt axis for easy handling. ZEISS COMET L D 2 offers also an optional fully integrated rotary table, ZEISS COMETrotary, for automatic object positioning. The system is also compatible with a desktop computer or a laptop.
155
Audi's engineering operations in San Jose Chiapa, Puebla
TALENT & INNOVATION
7
One of Mexico’s advantages as a manufacturing hub is its cheap labor. However, the sector’s rapid development toward more automated solutions is diminishing this factor’s importance. To remain competitive, Mexico now must develop the proper talent the industry requires, focusing on the areas that remain a challenge for the country, including engineering, design and tool manufacturing. Equally important is the development of original research and design operations to offer an added value to all investors establishing in the country.
This chapter highlights the importance of human talent in manufacturing and engineering operations. The relationship between the industry and academia is vital in this section to understand how the country can evolve as a technology developer and not just as a parts producer. Companies and research centers also share their latest projects oriented toward local technology development and fostering an environment for advanced manufacturing processes.
157
CHAPTER 7: TALENT & INNOVATION 160
ANALYSIS: Mexico’s Challenge: Theory Versus Practical Application
161
INSIGHT: Yugo Hashimoto, Sumitomo Corporation de México
162
VIEW FROM THE TOP: Gabriel Aparicio, Kelly Services México
163
VIEW FROM THE TOP: Gerardo Kanahuati, Hays
164
Anna Czarnocka, Hays
INSIGHT: Raúl Pérez de Celis, Out Helping
Ricardo Iñurria, Out Helping 165
INSIGHT: Bryan Burstein, Adecco
166
INSIGHT: Andrés Sánchez, Randstad
167
VIEW FROM THE TOP: Mónica Flores, ManpowerGroup
168
INSIGHT: Germán Hernández, Spencer Stuart
169
ANALYSIS: R&D Remains Mexico’s Achilles’ Heel
170
VEHICLE SPOTLIGHT: VUHL 05RR
172
INSIGHT: Hans Schwerdt, CIM Co.
Muganes Musharrafie, CIM Co. 173
VIEW FROM THE TOP: Miguel Saldamando Flanagan, ceat and Técnica test
Israel Salas, ceat and Técnica test
Miguel Saldamando Rangel, ceat and Técnica test
174
INSIGHT: Sebastián Romo, Tridi
175
VIEW FROM THE TOP: Jesús González, CIDESI
176
INSIGHT: Alejandro Rojo, CIMA at ITESM Toluca
178
INSIGHT: Luis Trápaga, CIATEQ
179
VIEW FROM THE TOP: Gabriel Siade, CIDETEQ
180
ROUNDTABLE: How Will the Millennial Generation Impact the Industry?
159
ANALYSIS
MEXICO’S CHALLENGE: THEORY VERSUS PRACTICAL APPLICATION Investment in Mexico has created a talent war, mainly in highly industrialized areas, and has brought attention to the fact that the country needs more focused educational efforts. Stronger collaboration between companies and universities should ensure the industry is well-prepared for the expected growth in the industry This is a common scenario in Mexico: the day after graduation.
considered this lack of skills as a reason for significant
After five years of hard work, a student has fulfilled his dream
problems in terms of cost, quality and time.
of becoming an engineer. He loves cars and has landed an
160
excellent job in a leading automotive company. The new
Though this may be true, Mexico Automotive Review has
graduate is ready to take the next step in his professional
found that most executives have high confidence in the
journey and he is excited to apply all he has learned at
skills of new graduates. Companies have fought to become
school. But when he arrives for training, he realizes that he
more actively involved in the talent development process.
has almost no practical experience to apply to his job.
The dual-education program is an excellent example of this collaboration. German companies brought their experience
Education in engineering is thriving in Mexico. According to
on talent management to Mexico, developing a career plan
the OECD Science, Technology and Industry Scoreboard,
where students participate in real-life projects at a company
Mexico is eighth in the world for producing the most
while still at university. This provided future graduates with
natural science and engineering graduates, behind Korea,
the skills and knowledge needed for their job, eliminating
Germany, Sweden, Finland, France, Greece and Estonia.
the need for extensive training after leaving school.
Over 100,000 engineers graduate each year in Mexico. Data from ProMéxico show that the automotive sector alone
Players like Scania have also developed close relationships with
was responsible for over 875,000 direct jobs both in car
universities with the goal of transmitting the real needs of the
and auto parts production as of December 2015. “These
industry to academia. “Sometimes universities create a certain
students already know where the job opportunities are
degree program but neglect to include the technical side, so
and know they have an opportunity for a good quality of
the industry’s input is crucial to develop better educational
life,” says René Schlegel, President of Robert Bosch México.
plans,” says Enrique Enrich, Director General of Scania Mexico.
“[But] we have found that when people leave university,
“We have arrangements with several universities and some of
they do not know how to make the transition to work life.”
them have asked us to participate in their lectures.”
Although the talent pool exists, companies are still finding
The relationship between the private sector and academia
gaps between what students learn and what they need to
is crucial for Mexico to move on to a higher added-value
apply in their jobs. According to McKinsey & Company’s
offering as, according to Israel Salas, Commercial Director
Education to Employment: Designing a System that Works
of ceat and Técnica Test, “students, even from the best
report, only 42 percent of the employers surveyed within the
universities, are rarely aware of the intricacies of working
manufacturing sector considered new employees prepared
for an automotive company.” Adds Schlegel: “It is not the
for their job. Meanwhile, 40 percent of the Mexican employers
same to prove a hypothesis or conduct an experiment than
surveyed considered lack of adequate skills as the main reason
ensuring a process has enough replicability to last thousands
HOW MUCH CONFIDENCE DOES THE COMPANY for persistent vacancies andPREPARATION 36 percent of all employers HAVE IN THEjob VOCATIONAL OF NEW GRADUATES?
or even hundreds of thousands of cycles. Especially in the automotive industry, products must withstand the strictest quality tests to ensure the safety of our clients.”
HOW MUCH CONFIDENCE DOES THE COMPANY HAVE IN THE VOCATIONAL PREPAREDNESS OF NEW GRADUATES?
Schlegel, however, sees training as a necessity and something unavoidable, not only in Mexico but in all countries. “Theoretical knowledge will always be more important in school life. When
44.57% High 30.98% Neutral 11.41% Low 13.04% No Answer
Source: Mexico Automotive Review
11% Mazapil
2% Sahuaripa
9% Cananea
2% Morelos
7% Nacozari de Garcia
2% Eduardo Neri
students come to us, they need to learn how to apply the concepts they already know,” he says. “We understand that there are skills graduates need to learn and we do not mind investing in our new hires. Moreover, new people come with fresh theoretical knowledge that we might not be applying. It is a give and take and we see it as a natural process.”
INSIGHT
WANTED: TALENT AND MEANS TO GROW YUGO HASHIMOTO President of Sumitomo Corporation de México
Before companies can develop higher ambitions, the market
are particularly interesting for the manufacturing company.
and the company’s achievements must provide fertile
But rather than starting from square one, Sumitomo’s goal is
terrain on which to grow. Sumitomo has one side sorted: a
to develop the market it knows to its fullest and elaborate on
60-year history in the Mexican market with over 20 different
the company’s previous expertise. “Each country has its own
investments in the country. But the market is threatening
needs and characteristics but it is easier for us to adapt our
to falter. The company’s current focus is shown in 14 of its
already successful business models from other countries.”
20 investments targeting the automotive industry, and a maintained focus on manufacturing operations as it waits
Green technologies could also have their moment in Mexico
for the right conditions to expand further. Sumitomo is keen
when Hashimoto considers the market ready for these
on developing engineering and added value activities and is
initiatives. In Japan, the company is actively participating
eyeing up the means and human capital to do so, says Yugo
in the battery segment with a second-life proposal for used
Hashimoto, President of Sumitomo Corporation de México.
lithium-ion car batteries. Meanwhile, Sumitomo is one of the country’s developers of charging-station infrastructure. These
Hashimoto says the company’s main priorities are to improve
technologies could be introduced in Mexico once the market
its process quality and the skillset of its teams. “There is
matures. Although Mexico has integrated electric vehicles
talent in Mexico but we find limited hands-on experience
to its offering, it has yet to penetrate demand to the same
among specialists.” According to Hashimoto, the lack of
degree as combustion engines and the national charging
specialization to fill middle-management positions, both in
infrastructure only totals 154 stations. Meanwhile, Japan has
manufacturing and corporate activities, is a hindrance. His
over 40,000 charging points, exceeding the 35,000 gas
concerns are similar to those of C-level executives in the
stations in the country, according to the World Economic
industry, demonstrated by Hays’ Labor Report for Mexico
Forum. “We need consumers to lead the change but drivers
in 2016, which shows quality, operations and production
inevitably need charging infrastructure that incentivize
manager positions as most in demand from companies with
electric-vehicle purchases,” explains Hashimoto. “There is an
engineering and manufacturing activities. Sumitomo, among
opportunity to develop charging infrastructure for vehicles
other Japanese companies, is indirectly collaborating with
with fixed routes, which eventually would boost private usage,
several universities in Mexico to improve academic programs,
but we need the government’s cooperation to achieve this.”
and specifically offers expertise to the industry from abroad, providing an example to automotive hires in Mexico. “We are
There are other areas, however, that do not need previous
working with other Japanese companies and the Japanese
market development processes in which Sumitomo is
government to import experts to Mexican companies who
ready to participate. Hashimoto says that two of the
can train locals,” Hashimoto says.
corporation’s main interests are the internet of Things (IoT) and autonomous driving applications. “Autonomous
Hoping that the market evolves enough for Sumitomo to
technology will change the way we use and sell vehicles and
expand its capabilities in Mexico beyond manufacturing
we would love to be part of those changes.” The company
activities, Hashimoto says that Mexico should collaborate in
has allocated venture capital in Silicon Valley in the hope of
technology development processes, but not enough talent
integrating IoT technology within its other business units.
is ready yet. “Once we stabilize our current operations,
All these developments may only be plans but Sumitomo
we could find new business opportunities in the Mexican
has not averted its focus from Mexico and its manufacturing
market, for example in retail, transportation and even
advantages. The company is bringing new investment to
technology development segments.” The company has
support future production. “The value chain has evolved
several subsidiaries that could enter Mexican niche markets,
effectively and gradually more companies will engage in
according to Hashimoto. Leasing and transportation solutions
added-value activities,” says Hashimoto.
161
VIEW FROM THE TOP
ANALYTICAL STAFFING, OUTSOURCING SOLUTIONS GABRIEL APARICIO Director General of Kelly Services México
162
Q: How have you conveyed the advantages of outsourcing
employees and 12,000 temporary workers who form part
to your automotive clients?
of our “staffing” program. This allowed us to hire more than
A: The Mexican market is still developing and the arrival
30,000 people for our clients by the end of 2016.
of multinational companies has made outsourcing a more common solution in the industry. This is an opportunity for
Q: What are automotive companies demanding from
us to compete with the countless companies in the human
potential employees and how is Kelly Services addressing
talent sector. What makes Kelly Services stand out is its own
those needs?
workforce and experience in diverse operations.
A: Automotive companies demand basic operating profiles, professional technicians, as well as middle and
Although one of our strengths has been staffing operations,
upper-management candidates. We have just started a
our business model has evolved to offer the best solution
consulting process with a German wheel rims company
to the client. We identify the ideal profile the company is
entering the Mexican market. The client wanted to identify
looking for, design the best attraction strategies for this
the best location to establish its new operations based on
particular profile and then manage the hiring process.
its partners’ location and specific advantages the region
Our people must be well-acquainted with the client’s
could offer. The company analyzed the entire country and
work culture and policies since we also offer induction
the human capital and logistics opportunities indicated that
and training for all new employees. We normally manage
Nuevo Leon and San Luis Potosi were the most viable states
contracts lasting two to three years but we highlight Kelly
in which to build their new facility. Once the company had
Services’ low turnover thanks to our focus on service,
narrowed its options to these two regions, we performed
continuous improvement and client-oriented operations.
an in-depth analysis of the characteristics of the human capital in each state. We focused on skills, quality of
Q: How important is Mexico for Kelly Services, particularly
recent graduates and the company’s attraction capabilities
in the automotive industry?
according to compensation and the benefits it could offer.
A: Kelly Services was born out of many companies’ need for large quantities of workers for short periods of time.
Q: How much geographic mobility exists in Mexico and
The company has evolved and is now celebrating its 70
how can Kelly Services address this issue?
th
anniversary. With operations in more than 37 countries,
A: Geographic mobility is a hot topic and people wanting to
560,000 employees and approximately US$5.6 billion
participate in the automotive sector know they must go where
in sales generated, the company has become an icon in
the industry is. Demand for talent is there but the reality is
human capital outsourcing services, particularly in the
that one in every two graduates does not have the right skills
automotive industry, which now represents 27-34 percent
to participate in their work environment. Similarly, national
of our Mexican business. Our operations in Mexico are
tests show general deficiencies exist in science, math and
spread across 13 branches, although our focus is mostly
languages, obliging companies to look for applicants with the
toward on-site solutions. We know it is best to work in
best test scores even if they come from different industries.
clients’ facilities to create build-to-suit solutions. We have
One of Mexico’s main advantages is its young workforce.
more than 225 clients in Mexico, supported by 500 full-time
The disadvantages lie in the skills of these people and their geographic distribution. Most talent is centered in main cities in Mexico, primarily in the metropolitan area, Nuevo
Kelly Services was founded in 1946. It offers flexible talent
Leon, Jalisco and the Bajio region. Unfortunately, each city
administration services to companies of all sizes across the
does not always have all the profiles needed to satisfy the
automotive, aerospace, life sciences, financing, technology and
needs of the industry so it is important to find people willing
energy sectors
and capable of moving if necessary.
VIEW FROM THE TOP
DEEP KNOWLEDGE ACROSS INDUSTRIES A DIFFERENTIATOR Gerardo Kanahuati Managing Director of Hays
Anna Czarnocka Team Lead in Engineering and Manufacturing of Hays
Q: What is Hays’ value proposition to propel it above other
GK: There is a considerable difference between wages
recruitment companies?
for middle and upper-management positions. For
GK: Companies want the best talent and Hays’ value
example, a specialized position can pay a yearly salary
proposition is to meet that need before anyone else. Our
of between MX$350,000 (US$19,700) and MX$400,000
knowledge of the market and the intricacies of every industry
(US$22,500) while a top-level director or executive can
makes Hays a strong consulting firm. We see our biggest
earn approximately MX$1 million (US$56,200). Hays’ focus
competition in our clients’ human resources departments,
is on positions starting at yearly salaries of MX$650,000
so we aim for companies to see us as a strategic partner. We
(US$36,500), which is where talent scarcity is most
offer the same advantages to our candidates. Our goal is to
noticeable.
present them with the best opportunities for their profile before anyone else. This involves technical skills and an
AC: Companies are less interested in a candidate’s
understanding of where the person is in their career, their
experience in the industry and more in the impact that
life plan and what a new opportunity could represent.
candidate had in previous positions. This can imply higher salary demands but companies are willing to meet them
Q: How has the evolution of the talent market in Mexico
and offer training to candidates that appear capable. Amid
impacted the needs of Hays’ clients?
a common need to fill middle and upper-management
GK: Talent is increasingly in demand by the automotive
positions, Hays has worked to ensure consistency in its
industry and its scarcity is becoming more evident. Mainly
clients’ organizational structures and a healthy transition
Tier 1 and Tier 2 companies need people specialized in quality
in the case of any replacement. As recruiters, we try to
operations, whose abilities are not always transferable to or
bridge the gap between what companies are willing to offer
from other industries. There are companies creating their
and what the candidate expects in order to find the perfect
own talent development strategies but a lack of specialized
match for both. This must go beyond an economic offering,
profiles is undeniable. This has led to a wage gap between
particularly in middle and upper-management positions
what companies are willing to offer new hires and what
within the automotive industry.
people with the right skills consider fair compensation for their services. The result has been noticeable talent
Q: How has the recruitment process evolved to appeal to
migration from one company to another.
younger generations? GK: Social media has become crucial in Hays’ recruitment
AC: Mexican talent has become a commodity for our
process and we have moved from posting a new position
clients. For foreign investment companies, it is important to
toward making it attractive for the applicants. In the
contract Mexican expertise and they are willing to invest in
automotive industry, there is an added challenge caused
the necessary training to help people reach their potential.
by brand recognition. Most candidates recognize large
Hiring Mexican talent increases the company’s retention
companies and OEMs but not all the companies in the
level and competitiveness, ensuring continuity in the clients’
manufacturing chain. Therefore, we present the recruiting
operations and helping them understand how to do business
company and all the future development strategies related
in the country. Companies value loyalty in recruits and to
to a specific job offer.
retain staff long-term, many create development programs to show they offer professional growth opportunities. Hays is a leading global professional recruitment group.
Q: How does salary vary between middle and upper-
With headquarters in the UK, the group recruits qualified,
management positions and how does that impact
professional and skilled people worldwide for both the private
companies’ recruitment processes?
and public sectors
163
INSIGHT
OUTSOURCING A STRONG SOLUTION TO MEET TALENT NEEDS Raúl Pérez de Celis Partner and Director of Out Helping
164
Ricardo Iñurria Operations and Projects Director of Out Helping
The Bajio has grown to become the most dynamic region
company has already closed a deal with several new plants
in the country for the automotive industry. In Guanajuato
starting operations in the second half of 2017 and he expects
alone and counting Toyota’s upcoming arrival, there are six
more Tier 1 and 2 clients will follow the OEMs arriving to the
light vehicle OEMs, 75 Tier 1 companies and more than 200
region. These ambitious goals will require Out Helping’s best
Tier 2 suppliers. The Guanajuato Automotive Cluster reports
strategies as competition becomes fiercer. “The Bajio region
these companies generate approximately 40,000 direct
has become challenging as demand increases for personnel
jobs, each of which represents five indirect jobs related
at different levels of the organization and competition for
to logistics, technology and other peripheral services. Out
talented individuals is high,” says Ricardo Iñurria, Operations
Helping’s more than 15 years’ experience in human talent
and Projects Director of Out Helping.
management within the Bajio region gives it the expertise to work with Tier 1 and Tier 2 suppliers, as well as several
Iñurria says the most frequently required positions among
OEMs in the heavy vehicle sector.
automotive companies include quality, project and process engineers, as well as production supervisors and maintenance
The Bajio region’s development and contribution to the
technicians. These can be filled by industrial, mechatronics and
Mexican economy has gained it the nickname “Aztec
mechanical engineering graduates. There is also high demand
Detroit,” as reported in Actinver’s Regional and Sectorial
for high-school and technical-school graduates. Iñurria adds
Study of the automotive industry in Mexico. But no level
that Out Helping often acts as a link between the academic
of fame comes without challenges. Expanding demand for
and the industrial world as candidates seek an opportunity
engineers, technicians and operators means the country is
to balance theoretical and applied concepts through dual-
now facing a shortage of talent and the Bajio is one of the
education programs. In addition, the company aims to place
most challenging areas in terms of labor sourcing.
personnel with knowledge of TS-16949 certification processes and through LKS it can offer experience in Six Sigma, VSM
Several companies see outsourcing recruitment and staffing
and other lean-manufacturing tools. Beyond manufacturing
operations as the best option to contract employees, opening
operations, Out Helping also sees an opportunity for
the market up for companies like Out Helping that can
Mexican talent to participate in more advanced operations.
match employers with the desired staff. Raúl Pérez de Celis,
“We are welcoming the arrival of design and engineering
Partner and Director of Out Helping, says the company has
companies, attracted by the competitiveness of Mexican
managed over 120,000 employees since 2000, 50 percent
engineers both in knowledge and costs,” Iñurria says.
of whom work in automotive filling operator, technician and managerial positions. The recruitment company’s recent
As many foreign companies fill their top-management
joint venture with LKS has given it another ace to play,
positions with non-Mexican talent, it is imperative for local
offering added benefits to clients needing cost reductions,
candidates to master the English language. Iñurria explains
without jeopardizing profit. “While Out Helping delivers the
that graduates approach Out Helping with all the necessary
right human talent-management strategies, LKS’ expertise
technical abilities but a limited knowledge of spoken
contributes with continuous improvement methods that
English. This tends to be a deal breaker for many employers,
have been tried and tested in the automotive industry.
especially when top-level executives do not speak any
LKS also provides warehousing and inventory-streamlining
Spanish. “Candidates are often rejected because they
processes aligned with the logistics chain,” says Pérez.
might be able to read and understand a machine’s manual but cannot communicate with the equipment’s supplier,”
For 2017, the company aims to increase its annual revenue
says Iñurria. “The industry and academia should continue
by 23 percent, mainly leveraging its relationship with
promoting languages as a crucial part of the curriculum,
automotive clients and prospects. Pérez highlights that the
incorporating stronger English language programs.”
INSIGHT
TALENT-SEARCHING SOLUTIONS CRUCIAL FOR COMPANIES BRYAN BURSTEIN Commercial Director of Adecco
Skilled talent is among the hottest commodities for the
Automation and its inclusion in the industry is one of the first
automotive industry. Companies need capable people
areas of opportunity for talent development. “Local industry
at all levels, from operative positions to middle and top
is advancing but without integrating automation equipment
management, and candidates looking to participate in the
into its operations,” he says. Technology integration is the
automotive sector are in a privileged position. Adecco’s
second factor, in production activities, corporate processes,
Salary Index in 2017 showed 7 percent of the best-paid
all the way to communication strategies. Education is also
personnel in Mexico work in the automotive industry and
a fixer-upper, according to Burstein, which fits with the
production managers are among the best remunerated
opinion of many executives that think the industry would
positions across all industries. The high rewards for these
benefit from closer collaboration with the academia. “Our
positions reflect the reality of a lack of specialized talent
educational systems do not have the required flexibility to
in Mexico.
integrate professional practices and the only way for the country to improve is through the triple helix cooperation
“The country cannot cover demand for specialized labor,
of industry, government and academia.”
making talent-searching solutions crucial for automotive companies,” says Bryan Burstein, Commercial Director of
The final area of opportunity that Burstein points out
the human resources company Adecco. “Employee turnover
is flexibility. Younger generations are more focused on
directly impacts productivity. Companies have to find
maintaining a healthy work-life balance than on monetary
talent but then work hard to keep it. The Bajio region is
compensation. This becomes more important as people
particularly competitive for talent attraction at operative
move up the corporate ladder. He agrees it might be
levels.” The first decisive factor for most candidates at
difficult to grant flexibility at operative levels due to nonstop
an operative level is salary and the automotive industry
production lines but it is essential for middle-management
is competitive not only on salaries buy also benefits.
positions. “Employee productivity is vital in automotive and
“An automotive operator earns an average of MX$7,000
companies realize that giving more freedom to employees
(US$350) per month when other manufacturing sectors
leads to more targets met,” he adds. “In a globalized industry,
might offer salaries of MX$5,000 (US$250),” says Burstein.
we must include better practices to remain competitive not only in the automotive industry but in all sectors.”
The industry’s constant evolution forced executives like Burstein to look for new ways to attract potential candidates
Burstein says universities are incorporating industry
to fill positions in the industry. New hires no longer approach
needs into their programs, digitalization is becoming a
companies. Recruiters have to go into the market and look
priority for companies and flexibility is now a new norm
for a fit for each client. Burstein sees an opportunity for
in the working environment. Regardless of its deficiencies,
Adecco to take advantage of the industry’s development
Adecco is optimistic about Mexico’s international position
regardless of competition for workers. “Growth in the
in the talent market, which is reflected in the emphasis the
automotive industry has allowed us to improve and
company has placed on growing in the country. Mexico
integrate more technology into our operations,” he says.
represents 40 percent of Adecco’s income in Latin America
“It also has transformed our usual business model from
and is the number one emerging country for the company.
transactional processes to becoming a partner, creating
Adecco Mexico manages almost twice as many employees
retention and talent-development strategies.”
as Colombia, the second-largest market for Adecco in this region, totaling 27,000 Mexican staff members. The
The company’s Global Talent Competitive Index places
automotive sector alone represents 12 percent of the
Mexico in 74th place out of 118 analyzed countries and
company’s temporary recruitment operations and Burstein
Burstein sees four main areas the country could work on.
expects to double that participation by 2019.
165
INSIGHT
PRESENTING THE COMPANIES’ BEST FACE TO POTENTIAL EMPLOYEES ANDRÉS SÁNCHEZ Managing Director of Randstad
166
Understanding each other’s motivations is key for successful
When companies demand large numbers of people with a
business collaborations. To find the right person for a job,
high level of specialization, Randstad’s Recruitment Process
Andrés Sánchez, Managing Director of Randstad, thinks a
Outsourcing (RPO) solution can give the extra edge clients
company must also understand its own vision and how best
need. The company designates a team of several people to
to present itself to potential candidates.
work in its client’s offices to recruit large numbers of highly specialized talent. “This solution has been very attractive
The Dutch talent management leader Randstad has helped
in Latin America and we think it will be one of our main
many companies in the European market build their own
sources of revenue in Mexico, supported by our Permanent
employer branding to find the best talent for their needs,
Placement and Staffing services,” says Sánchez. The latter is
moving later to Asia and the US. Its next challenge is to
Randstad’s flagship solution with over 600,000 employees
conquer the Latin American market and according to
managed globally and 4,000 in Mexico alone.
Sánchez, Mexico and the automotive industry will play a crucial role in this strategy. This sector represents 5 percent
Although Randstad can help companies go a long way
of the company’s global revenue totaling over US$1 billion. It
in their talent attraction process, Sánchez acknowledges
also was one of the main drivers for Randstad’s investment in
that recruitment is a complicated endeavor. The automotive
Mexico. The company now has several Tier 1 clients and about
sector is growing and many companies are arriving to
25 percent of the companies Randstad has in the pipeline
the country. This creates a battlefield in labor attraction
belong to the automotive sector. Sánchez is confident that
activities as small suppliers and service companies must
by 2020, the automotive industry will become one of the
compete for the best talent with large and renowned
company’s main business verticals in the country.
multinationals such as Audi and Kia. Because of this, the executive stresses the importance of companies generating
Its investment in learning about the industry is one reason
a positive employer branding to attract more and better
Sánchez is so confident about Randstad’s potential in the
applicants. “Creating awareness among potential applicants
country. He says the company sources its own talent from
is particularly important in blue-collar industries such as
within the automotive industry and trains its sales people
automotive, because people tend to leave their current
on the latest trends of each of its business verticals. “Our
employers for the slightest improvement in monetary
strategy is not to grow aggressively but to know how best
benefits,” he says.
we can support our clients according to their operations and needs, based on our industry knowledge,” he says. Sánchez
Location is key when establishing employer branding,
agrees with Minister of Economy Ildefonso Guajardo and
according to Sánchez. New companies have to be careful
other government officials that there is more than enough
when choosing where to build their facilities to ensure
talent available in Mexico. With over 100,000 engineers
maximum talent attraction. Although they might compete
graduating per year, the challenge for the automotive
with more popular companies at a national or regional level,
industry is not volume but the lack of skills and level of
they will succeed if they are the best-known corporation
specialization these people have. To help its clients find the
in a small locality. Another important factor is word-of-
needle in the haystack, Randstad has developed its True Fit
mouth and how employees perceive the company. Many
methodology that analyzes the candidate’s affinity with a
corporations are now looking for employer certifications
potential employer from three different perspectives: Job
such as the Great Place to Work award. “Having close
Fit, Company Fit and Boss Fit. Randstad can offer its clients
contact with workers and learning how to improve their
a complete analysis on the number of people who can meet
relationship with the company is crucial to creating
the company’s requirements, where they are located and
employer branding and ensuring proper talent attraction,”
the salary level they are looking for.
Sánchez says.
VIEW FROM THE TOP
MOLD TALENT AT UNIVERSITY MÓNICA FLORES President LATAM of ManpowerGroup
Q: How popular have outsourcing practices become for
Q: What practices have you implemented to minimize
Manpower within the automotive industry?
talent theft in the industry?
A: The manufacturing sector accounts for 32 percent
A: The rise of a demographic known as “Continuous
of associates globally. ManpowerGroup provides
Candidates,” who are always looking for the next job
contingency and permanent workforce recruitment
opportunity, can make retention challenging. One in three
solutions and the number of employees in the automotive
candidates across the globe is a Continuous Candidate.
industry within the company grew 61.7 percent in 2016.
Mexico leads this trend with one in two, according to
ManpowerGroup has a specialized area for this sector
ManpowerGroup studies, far exceeding the global average.
that allows us to connect people’s potential with the right businesses. Our employees have a digital training
Organizations need to create a sense of loyalty in employees
platform at their disposal and receive more benefits than
and we know what people look for in an employer. Many
the minimum established by the law.
employees prefer a career plan to a high salary, so we offer career conversations and offer training to increase their
Q: How does outsourcing influence loyalty to the employer?
employability. This motivates them to stay and we receive
A: Outsourcing practices do not have a negative impact
positive feedback regarding their labor environment.
on employee loyalty. According to the last Ciett annual
Many also want to make a social contribution at work,
economic report, most associates would recommend
have flexible schedules, recognition and to use technology
agency work to a family member or a friend and 47
effectively. The four generations generally present in the
percent said staffing employment has helped them secure
workplace respond differently to work, authority, coworkers
a permanent position.
and benefits. Companies must identify each generation’s traits and create a welcoming environment for each.
Q: As competition becomes fiercer, how is ManpowerGroup making sure the right talent is available?
Q: How can the industry balance the need for qualified
A: We are facing a shortage of talent. In Mexico, 40 percent
talent with the cost competitiveness of Mexico’s workforce?
of employers are struggling to fill positions. While there are
A: Talent is the new capitalism because workforce
plenty of opportunities, the fields with the greatest demand
potential is now the catalyst for change and the major
are not attractive to the younger set. The hardest jobs to
agent of economic growth. ManpowerGroup identified
fill since 2012 have been skilled trade workers. Emerging
a need to improve productivity and reduce operational
economies such as Mexico should encourage young people
costs. Companies can adopt new initiatives like variable
to study professions in demand. These include technical
compensation based on achieved goals. But an alternative
careers and engineering and less in communications and
exists thanks to technology. The technology revolution
graphic design, for example. Current educational programs
is changing the way we work and conduct business.
do not focus on the abilities required today, such as English
Companies should automate repetitive tasks that do not
proficiency, problem solving, teamwork, and leadership. We
need a person and empower employees to take decisions
need to close the gap between graduate competencies and
and implement new manufacturing models. This can balance
those required by the labor market.
the cost of operations and talent.
Companies will pay an extra 22 percent for the right talent. Current educational models need to be redesigned
ManpowerGroup provides recruitment solutions across many
to combine classroom teaching with workplace learning.
industries as well as talent management, outsourcing and
Professional internships are crucial for young people to
professional development. It is present in 80 countries with
acquire experience and be job-ready.
more than 3,600 offices
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INSIGHT
FILTERING EXECUTIVE ELITE TO FIND THE BEST GERMÁN HERNÁNDEZ Office Manager of Spencer Stuart
168
The demand for manufacturing talent is advancing by leaps
executives. “Problems in Mexico arise from how things are
and bounds within the automotive sector but in R&D it is
done locally and the organizational culture. A company’s
lagging. For executive search firms, when demand for R&D
Mexican operations differ from those in the US or Japan,
operations begin to rise, opportunities follow, says Germán
which makes the adapting process more complex for new
Hernández, Office Manager of global executive search and
recruits,” says Hernández.
leadership advisory firm Spencer Stuart. Finding the perfect candidate for a position means it “We conduct searches for OEMs, Tier 1 and Tier 2 suppliers
is essential to make topics like compensation, desired
for management-level talent in commercial, operations
previous industry experience, training offered, languages
and manufacturing positions,” says Hernández before
needed, international experience, teamwork and
adding that he and his Mexico City colleagues have not
management variables clear to candidates. “We partner
been asked to search for large numbers of researchers or
with the client to define each competency and skill set
designers. “In R&D, there have been no large-scale R&D
required to create a document that serves as a navigation
operations in Mexico to date but we believe that once
chart to complete the search swiftly and efficiently,” says
Tier 1 and 2 manufacturing companies are consolidated,
Hernández.
demand will grow.” As for what makes a search swift and efficient, Hernández In the long term, research opportunities will be generated
points to those companies that have a formal succession
where assembly plants and Tier 1 companies begin to
process in place. “Those companies with a thoughtful
strengthen their capacities and generate products on
succession plan have the ability to move at an appropriate
global platforms. “The automotive industry will continue
pace, regardless if the need is immediate or long-term,” says
to grow because its cost structures are strong, it benefits
Hernández. “Some organizations develop these plans only
for the economy and Mexico’s proximity to the US and
for high-level positions but the reality is that a number of
Canadian markets gives an extra advantage to automotive
companies still fail to truly plan for succession.”
companies,” says Hernández. When recruiting for a company in the automotive sector, Hernández’ team looks
Hernández’s team must be flexible to adapt to the needs of
for Mexican talent but also widens the search to nearby
its automotive clients, often leading them to look at other
countries. In those instances, the search takes on a higher
sectors for potential sources of talent. At this moment,
level of challenges. According to Hernández, this is due to
Spencer Stuart’s team sees an intersection between
the fact that few countries enjoy the same level of leadership
automotive and aerospace due to both sectors having
experience found in Mexico’s automotive industry.
similar supplier chains.
The Brazilian market is not an ideal source of talent for
Spencer Stuart performs 80 to 100 searches per year in
Mexican positions because the country’s area of expertise
Mexico, 10 percent of which are related to the automotive
is different, explains Hernández, making it more complex to
sector. “Finding someone to lead a major industry player
import talent. Because of this, Spencer Stuart often looks
is a difficult job that takes preparation, experience and a
to regions such as the US and Europe, where leadership
selection process with filters that ensure candidates meet
roles demand similar characteristics to what Mexican
the requirements of the position,” says Hernández. “This
companies are looking for in their senior positions. But
is key for executive positions, which must be filled with
for expats, adapting to a new country’s culture has its
someone with a demonstrated record of success who will
challenges: learning the local language, understanding how
generate long- and short-term value for the company and
business is done and how to interact is generally difficult for
a have a genuine understanding of the company’s culture.”
ANALYSIS
R&D REMAINS MEXICO’S ACHILLES’ HEEL The country has moved forward at tremendous speed in the automotive world but the Achilles' heel of the Mexican industry remains a lack of R&D and engineering activities. Yet, there is hope for the country as more companies start betting on Mexico to participate in advanced manufacturing and engineering operations Technological trends could be highlighted as the main drivers
GDP. However, that number is barely above 0.5 percent.
pushing the industry forward. In manufacturing, Industry 4.0
Additionally, CONACYT enforced budget cuts at the
(or the internet of Things, depending on the region) is taking
beginning of 2016 of more than MX$500 million (US$25
companies by storm. As companies try to make processes
million). With barely a year to go till the end of Peña
more efficient by combining automation solutions with data
Nieto’s administration, it seems unlikely the country will
collection and connectivity features, the industry is becoming
reach its 1 percent target.
much more integrated among clients and within companies themselves. “Companies are constantly trying to gain
Looking at Mexico’s position in terms of education and
competitive advantages over their counterparts and Industry
technological development, there is still considerable room
4.0 is the next technological surge that will accomplish this,”
for improvement as well. According to the World Economic
says Bernd Noack, General Manager of FESTO.
Forum’s Global Competitiveness Index 2015-2016, Mexico is ranked 86 out of 140 in higher education and training, 73 in
Electrification and the boom in self-driving initiatives are also
technological readiness, 50 in business sophistication and
transforming the traditional business model of automakers
59 in innovation. However, according to that same index, the
and suppliers alike. The increased importance of sustainable
country is transitioning from an efficiency-driven economy
and integrated mobility has fueled these two technological
to an innovation-driven economy. Mexico Automotive
trends. Yet, Mexico’s participation in these trends is still
Review 2017 has also found worries among most industry
limited. “The ‘Made in Mexico’ brand is excellent but we need
executives who think that the current educational plans
to start working on the ‘Thought in Mexico’ approach,” says
do not cover topics oriented to the needs of the industry.
Guillermo Bilbao, Director General Mexico of PA Consulting.
Out of 184 executives surveyed, only 26 percent consider
Two main factors are holding the Mexican industry back: its
academic programs sufficient for the development of
international image and the expertise of its talent pool. Rafael
automotive operations.
Funes, Executive Chairman of LOVIS Holdings says, “Mexico is well-branded as a manufacturing country but not as an R&D
The country, however, seems to be moving toward an R&D
and engineering center.” René Schlegel, President of Robert
future. Marcos Pérez, Director of Product Development at
Bosch México, agrees, adding: “As development activities
Ford de México, issued a statement in January 2017 saying
were practically nonexistent in the ‘90s in Mexico, there are
Mexico has the advantage of being three times cheaper
almost no individuals with years of experience in these areas.”
than the US or Germany in technology-development processes. Nisssan’s González also showcases the
Most R&D efforts in Mexico originated in the private sector,
participation of Mexican engineers in the development of
as companies sought shorter response times, particularly in
Nissan’s products for the international market. “Our local
redesign and tropicalization activities. Companies like Ford
engineers were responsible for ensuring the Nissan Kicks’
and FCA established engineering facilities in the country
quality and implementing all the necessary modifications
and eventually suppliers caught up with this trend, including
and improvements to the original design,” NEEDS? she says. PROGRAMS COVER THE INDUSTRY’S
DO YOU THINK THE CURRENT EDUCATIONAL
players such as Bosch and Continental. These facilities also helped companies narrow the gap between industry and academia. One flagship example of this collaboration is the Nissan School program in Aguascalientes which, according to Mayra González, President and Director General of Nissan Mexicana, “has become an aspirational institution because it helps students develop the necessary practical knowledge to fill jobs at Nissan and its partners.”
DO YOU THINK THE CURRENT EDUCATIONAL PROGRAMS COVER THE INDUSTRY’S NEEDS?
President Enrique Peña Nieto has declared that by the end of his administration, expenditure in R&D activities in Mexico would represent 1 percent of the national
48.91% No 26.09% Yes 25% No Answer
Source: Mexico Automotive Review
11% Mazapil
2% Sahuaripa
9% Cananea
2% Morelos
7% Nacozari de Garcia
2% Eduardo Neri
169
VEHICLE SPOTLIGHT
170
VUHL 05RR Mexico might not have a locally designed volumeproduction vehicle yet but it has cracked the highperformance market. The VUHL 05RR is the country’s first road-legal lightweight supercar, according to VUHL, the family-owned company behind the car. Designed from scratch by the Echeverría brothers, Guillermo and Iker, the 05RR is the latest iteration of the VUHL 05, which was the company’s first venture into the supercar market. Although Mexican by design, the car is the result of an international effort. Its hybrid body is manufactured in Canada, while the final assembly is performed in Mexico under the guidance of industrial design company Adman Leku.
The VUHL 05RR can deliver 385bhp of power The car weighs only 640kg and has a weight distribution of 40:60 from front to rear. Its height is barely above 1.1m and it has a ground clearance of 0.1m. The 05RR can deliver 385bhp of power and 500Nm of torque thanks to its 4-cylinder, turbocharged engine with a displacement of 2,300cc, coupled to a Sadev six-speed sequential transmission. Compared to its predecessor, the 05RR is 55kg lighter and enjoys increased power and torque, by 100bhp and 80Nm respectively. The 05RR’s aerodynamics are also boosted by a flat underbody, front and lateral splitters, a rear diffuser and spoiler. As a result, the vehicle can reach a top speed of 254km/h. In terms of acceleration, the VUHL can go from 0 to 100km/h in just 2.7s and brake from 100 to 0km/h in just 30m. The core of the 05RR is a hybrid carbon-aluminum bonded chassis with a honeycomb structural floor, which is the secret behind its lightweight nature. The chassis or X-Vario platform is made of 6061-T6 aluminum and is connected to a suspension optimized for both road and track use thanks to its excellent torsional stiffness properties. In terms of safety, the car is equipped with a three-stage-programmed energy-absorption aluminum crash box, double-layer aluminum high walls and optional five-point, harness Schroth seat belts approved by the Economic Commission for Europe and the International Automobile Federation.
171
INSIGHT
TAKING ON THE INDUSTRY WITH A STRONG TEAM Hans Schwerdt Managing Director of CIM Co.
172
Muganes Musharrafie Project Manager of CIM Co.
Mexico stands out in the global industry as a manufacturing
Schwerdt says that one of the main reasons that CIM Co.
hub with distinct benefits in terms of labor costs and
stands out in the market is its outlay on training and talent
logistics, but it has not moved past this image in the eyes
development focused on understanding how its metrology
of many companies. There are players that strive to change
equipment works. “We like to invest in our people, not just
this situation and put Mexico on the map as a competitive
in theoretical knowledge but in practical applications.
region in terms of design and engineering. CIM Co. is
Because of that, we can compete with any GOM distributor
one of these companies, distributing 3D optical scanning
globally,” he says.
equipment for reverse engineering and metrology, CAD and CAM software and offering reverse engineering services to
The company stays true to its goals and the idea that a
companies looking to provide added value to their clients.
good team is the basis for growth. “The best equipment
3D scanning precisely captures the topology of a part
without people who know how to operate it, is useless,”
or tool and reverse engineering can help manufacturers
says Muganes Musharrafie, Project Manager of CIM Co.
understand how worn-out molds, tools and dies are made
The company has 39 employees in Mexico. “International
to enhance or reconstruct them.
companies tend to work with partners that have the same cultural background, but we have used our competitive
The idea behind CIM Co.’s value proposition was to offer
advantages to acquire business with OEMs and Tier 1s from
a way for clients to analyze components and tooling
several countries,” he says.
equipment, detecting potential flaws while reducing costs and time. After 16 years working in reverse engineering,
Schwerdt and Musharrafie agree that Mexico could explore
CIM Co. has collaborated on projects with OEMs and direct
design and engineering activities much more. President
suppliers located in Mexico, US, Italy, Spain, China and Brazil
Enrique Peña Nieto set the country a goal of investing 1
and smaller projects in other European and Asian countries.
percent of the national GDP in science, technology and
The company has helped them evaluate their processes
innovation activities by 2018, from the current 0.5 percent
and improve parts such as cylinder heads, engine blocks,
invested. “Most design and engineering takes place at the
complex plastic components and lateral body panels, as
company’s headquarters and Mexico is pushing to develop
well as turbine parts, housings and blades for aerospace
training programs and experience to grow from a maquila
companies.
industry into engineering that adds value,” Musharrafie says.
Since 2001, CIM Co. has been the distributor of the GOM
Musharrafie adds that the country should work on improving
brand in Mexico, focused on software and equipment
initiatives like the dual-education program that has been
for 3D measuring and testing. “Changes in technology
successful for German companies. “I would like to see
from tactile to optical required us to break paradigms.
more initiatives like the dual-education program to develop
When the industry standard was contact-measuring
industry practice and skills before students enter the job
equipment, we were among the first to apply scanning
market.” He highlights an opportunity for the education
technology to reverse engineering processes in Mexico,”
system to promote initiatives involving students in the
says Hans Schwerdt, Managing Director of CIM Co. “After
industry parallel to their studies as part of their curriculum.
benchmarking GOM as the brand and CIM Co. as the provider, we convinced customers to switch to our new
CIM Co. has ambitious development plans in the automotive
optical 3D-scanning technology." The company installed
industry and other sectors. The company is negotiating
its first GOM system at an OEM and a Tier 1 in 2003 and 14
several projects outside Mexico for new investments yet to
years later, it became the main 3D optical scanner provider,
be announced. “We are currently focused 70 percent on
with installations in all OEMs in Mexico.
the automotive industry,” Musharrafie says.
VIEW FROM THE TOP
Miguel Saldamando Flanagan (MSF), Director General, Israel Salas (IS) Commercial Director, Miguel Saldamando Rangel (MSR), Operations Director of ceat and Técnica test
INNOVATING AND DESIGNING UPSTREAM 173
Q: What are the main drivers for ceat and Técnica test’s
MSF: International companies operating in Mexico are
growth and how can you offer a competitive advantage
substituting imports with local products, which may promote
to your clients?
local design, force companies to design locally and lead to
MSR: We saw that many Mexican companies’ response
more best practices and newer technologies. We expect this
times are too long when repairs or assistance is required.
technological shift to be beneficial for companies that design
The market is large enough for all players but it is not
and build machinery like ceat and Técnica test.
easy to enter. To be successful, a corporate view that fully understands the client’s needs is of the utmost importance.
Q: What are your growth expectations for the short and
Some of our competitors lack an in-house automation
middle term?
department, which is a competitive advantage for us. It
MSR: We are expecting growth in the short term and have
allows us to provide comprehensive solutions. We remain
expansion plans for the next year to address the increase
competitive by building strong relationships with clients
in demand. In 2015, ceat grew by 500 percent compared
and by providing excellent services and solutions.
to 2014 thus we have to restructure ourselves to make this growth more sustainable. Continuing at this growth rate
Q: How can smaller companies, such as yours, compete
without implementing deep structural changes may be
with an OEM’s design center?
problematic in the midterm. ceat and Técnica test operate
IS: We do not directly compete with major design centers
separately, as one specializes in services and the other in
but collaborate with them to streamline their processes.
commercialization. Having distinct companies grants us two
OEMs’ design centers are significantly slower than a
access channels to potential clients.
smaller center due to the large number of processes they have to comply with. In large companies, decision-making
IS: So far, 90 percent of our processes are dedicated to
takes longer. While we must adhere to a company’s
the automotive industry, 5 percent to aerospace and the
internal processes, most of our clients acknowledge that
remainder is divided between energy and raw materials.
following every single step would make our processes as
Within the automotive industry, we are working mostly with
slow as theirs, so there is room for flexibility. Once we
Tier 1 and 2 companies and focusing on component and
establish contact with a new client, we discuss which
manufacturing inspection.
processes we should adhere to. This allows for the project’s completion in a timely matter while following
MSR: We plan to continue this trend and in the short term
their basic procedures.
we will focus on restructuring and boosting our international presence. We are constantly collaborating with research
Q: How would you describe the development of design
centers such as CIDESI and CIATEQ. These collaborations
processes for the automotive sector in Mexico?
will facilitate the creation of new partnerships later on.
MSR: Design practices for the automotive sector have expanded over the last 10 years. Many years ago, local companies did not see the added value that design
ceat and Técnica test supplies high technology products and
operations could provide, they were interested only in
services, to be applied to quality control of finished and semi-
manufacturing. This is changing as manufacturers acquire
finished products. Its experience in integral support branches into
best practices and new technologies.
consulting for technology solutions and engineering support
INSIGHT
A LONG WAY TO GO BUT 3D PRINTING ON ITS WAY SEBASTIÁN ROMO CEO and Founder of Tridi
174
In Mexico, 3D printing is still in its infancy. “Automotive
While there is potential for the use of 3D printing in mass
companies in other countries have been using 3D printing
production, Romo says, “there is still a long way to go.”
for manufacturing for over 20 years,” said Sebastián
This is feasible for other sectors such as aerospace, as
Romo, CEO and Founder of Tridi, “but this practice is new
an OEM may manufacture an aircraft every two weeks,
in Mexico.” Mexican SMEs find it hard to acquire US$5
allowing enough time to use additive manufacturing.
million equipment, he says, and OEMs are often interested
It stops being feasible when 7,000 or 8,000 pieces are
in manufacturing a great number of pieces so it is hard for
required per month. A simple piece may take an hour to
smaller companies to work with them. Romo says that one
be manufactured through 3D printing, while plastic injection
of the greatest challenges in Mexico is communicating the
allows thousands of pieces to be manufactured in that same
added value this technique can offer the automotive sector,
hour. Because of this, the process is also too expensive.
as many decision-makers struggle to grasp the advantages of the process.
To integrate 3D printing into the manufacturing chain the process needs to be faster. A piece that costs MX$150 to
Additive manufacturing, known as 3D printing, is growing at
manufacture through 3D printing may cost a few US cents
an accelerated rate globally and is increasingly permeating
through plastic injection. While additive manufacturing
traditional manufacturing practices. The global 3D printing
still needs to improve before being incorporated into
industry surpassed US$5.17 billion in 2015, according to
regular manufacturing processes, the technique has
Wohlers Associates, and has enjoyed an average CAGR of
successfully improved design processes by reducing
26.2 percent for the past 27 years. Advanced 3D printing is
time and costs.
increasingly used in prototyping and product development in a wide range of sectors, from dental and medical
Additive manufacturing will play a significant role in the
products to the automotive industry. Audi, for instance, is
automotive sector in coming years but applications will
incorporating metal 3D printing to manufacture spare parts.
come gradually, Romo says. He expects the process to gain
The company has described it as “faster and more cost
relevance in optimizing final components, for vehicle part
effective” for their purposes.
specialization, to test and validate automotive components and to manufacture tools. “The automotive sector is
The practice of 3D printing is not recommended for all
constantly on the lookout for cost-sustainable practices.
steps of the manufacturing process. Romo explains that
For this purpose, 3D printing is an attractive alternative.”
3D printing becomes advantageous when pieces cannot be manufactured through regular processes due to their
Romo has not seen an overpowering need for this practice
specifications. While it can be used to print molds for
in Mexico yet, as many Mexican companies receive their
other parts, its use is limited to 20 pieces because, to date,
designs from offices abroad. But he predicts local market
3D printing is mostly performed with plastics and resins.
demand will grow as an increasing number of companies
But that is changing as advances in materials widen the
bring their R&D divisions to Mexico. Companies of this
possibilities that can be used.
type now represent between 30 and 40 percent of Tridi’s clients for prototype creation. Tridi sees potential clients
Last year, polycarbonate was the most resistant polymer
in Tier 1 and 2 companies. “OEMs have a sufficiently
material for the automotive industry because at the time
large infrastructure to house printing equipment and are
it was too complex to print with fiberglass. Now, some
already incorporating these process,” said Romo, “but
3D printers can print exclusively with fiberglass, creating
there is plenty of potential in Tier 1, 2 and 3 companies,
extremely light and resistant pieces comparable to those
especially those that specialize in plastic injection and
made of metal and industrial plastic.
manual assemblies.”
VIEW FROM THE TOP
ADAPTING INDUSTRY 4.0 TO INNOVATIVE ENDEAVORS JESÚS GONZÁLEZ Director General of CIDESI
Q: How is CIDESI integrating new automation and
and increase their useful lifecycle. CIDESI is focusing on
advanced manufacturing processes?
hybrid manufacturing systems that can incorporate additive
A: Industry 4.0 is the global trend leading the industry and
solutions with traditional production techniques.
we align our efforts with this concept. CONACYT also has
175
strict instructions to develop and integrate technology,
CIDESI also has an interest in electronics development.
which we must follow to support national companies.
We manufacture components for Texas Instruments
The government and CONACYT have implemented Long-
that allow companies to connect their operations to the
lasting Research Programs (PILAs) to incentivize research
Cloud. These are essential to make the internet of Things
in Mexico and CIDESI is coordinating two investigative
a reality for industrial operations, connecting with all other
projects focused on Energy and Advanced Manufacturing.
intelligent manufacturing developments. We began micro-
Consortiums created by CONACYT among research
electromechanical (MEM) component production in May
centers with similar vocational goals provided CIDESI
2017, which will give companies a much more cost-effective
with the opportunity to lead advanced manufacturing
alternative when needed for custom-made applications.
and hydrocarbon ventures. We support Mexico’s transition
We will be the only player in the country with MEM
from a traditional manufacturing scheme. The country is
manufacturing capabilities, including design, simulation,
ranked the sixth most-attractive manufacturing location,
optimization and production operations.
but to remain competitive we must delve into intelligent manufacturing processes.
Q: What projects is CIDESI developing under the Innovation Stimuli Program (PEI)?
Q: How is Mexico evolving in technology development
A: As the leading center in PEI, 46 percent of the projects
strategies and its relationship with the US?
we supported were related to intelligent manufacturing.
A: Mexico is participating in technology development
Approximately 50 projects fell into this category, including
initiatives with several countries. CIDESI, in particular,
automation projects, human-machine interfaces and
is collaborating with the US government in Binational
collaborative robots. This resulted in an investment of
Intelligent Manufacturing Initiatives, part of a program
over MX$44,300 (US$2,514). Early in 2017, we delivered a
created by former US President Barack Obama and
collaborative-robot assembly platform for Ford starter engines
President Enrique Peña Nieto in 2013.
capable of manufacturing one component every 17 seconds, differentiating between four different types of starters.
The program focuses on sharing best practices in intelligent manufacturing developments. Few companies are betting
The PEI budget was cut by 30 percent in 2017 and
on intelligent manufacturing practices but some players are
CONACYT approved only 26 projects for CIDESI in
making this a priority, and local governments are supporting
intelligent manufacturing. This year, these initiatives
these initiatives. Nuevo Leon is a perfect example, where
account for approximately 25 percent of the number of
three major companies have established a goal to transform
programs supported by CONACYT and Big Data, SCADA,
their entire manufacturing platform to an intelligence-based
mobile applications and software will support the growth of
system by 2020.
intelligent and sustainable manufacturing practices.
Additive manufacturing solutions are another cornerstone for the industry’s development. High-value industries
The
like automotive and aerospace no longer consider
(CIDESI) is focused on creating high-value solutions for
simply manufacturing components as effective and are
its clients, based on applied research and experimental
considering re-engineering activities to restore used parts
development
Industrial
Engineering
and
Development
Center
INSIGHT
INNOVATION SPURS INDUSTRY EVOLUTION ALEJANDRO ROJO Director of the Research Center for Automotive Mechatronics (CIMA) at ITESM Toluca
176
Mexico’s low-cost manufacturing approach has prevented
Development (CENIDET), the San Luis Potosi Institute
the industry from identifying the country with strong
of Scientific Investigation and Technology (IPICYT) and
technology-development capabilities. But localized
the University of San Luis Potosi to develop a fuel-cell
efforts, fueled by relationships between the government,
commercial vehicle. The initiative aimed to show that
private companies and academia, are helping change
the government and academia could work together
this perception. The ITESM Toluca's Research Center for
to deliver a functional advanced-technology project.
Automotive Mechatronics (CIMA) is proof of Mexico’s deep
The project was finalized in 2016 and CIMA’s interest
desire to participate in R&D, and to contribute to shaping
was piqued. Drawing from this previous experience, the
the automotive industry’s future.
center’s team saw an opportunity to delve into the world of electric vehicles, focusing on the design of powertrain
Located in the State of Mexico, CIMA has a strong relationship
and chassis improvements, as well as on the development
with the region’s automotive companies. MACIMEX was
of powertrain, batteries and electric motors performance-
among the companies that sought the center’s collaboration
testing processes.
when developing its technological capabilities for rapid prototyping solutions. The relationship has gone one step
“There is no infrastructure in Mexico to evaluate the
further and now CIMA is helping MACIMEX embrace Industry
efficiency of electric vehicles, which means there is no way
4.0. “CIMA has evolved past its purely mechanical approach
to obtain torque-power curves,” says Rojo. “We decided to
and we are now integrating its Industrial Engineering and
submit an initiative to the Ministry of Energy and CONACYT
Information Technologies departments in our projects.
to develop the first test-bed for electric vehicles in the
Our most recent development is focused on Big Data
country.” CIMA wants to be able to characterize electric
applications,” says Alejandro Rojo, Director of CIMA. “Thanks
motors and transmissions by 2018, leading to the creation
to our previous ventures with the MACIMEX team, we have
of Mexico’s first testing lab for electric vehicles in 2019.
generated enormous amounts of data that we now have to
“We are working extensively with the National Institute
analyze to improve its manufacturing process and to make
for Electricity and Clean Energies (INEEL) and by 2019 we
prototyping projects more efficient.”
hope to establish legal standards for all electric vehicles manufactured in the country.”
Jesús González, Director General of the Industrial Engineering and Development Center (CIDESI), says the
CIMA already had experience testing internal combustion
federal Innovation Stimuli Program (PEI) was cut by 30
engines but electric systems were new territory. To
percent in 2017, which Rojo says has dented the project’s
understand how big companies performed their own motor
funding. But he expects to receive new funds from
characterization, the center established a relationship with
the Treasury to support MACIMEX’s new initiative. The
Tesla that also evolved into a more advantageous exchange.
center’s reach is growing within the Automotive Cluster
Starting in 2017, many students of ITESM’s undergraduate
of the State of Mexico and it is now developing Sypris’
and graduate programs are now participating in academic
technology center, while training teachers and graduate
exchanges directly in Tesla’s laboratories. “Students
students on the Toyota Production System (TPS) concept
are becoming more interested in Automotive Design
for lean manufacturing applications. “We want to become
Engineering, partly because we involve them in real industry
experts and help companies improve their processes by
projects,” says Rojo.
implementing TPS,” explains Rojo. Although Mexico seemed a long way from being able to A flagship initiative began in 2015, when CIMA collaborated
participate in the electric vehicle race, CIMA’s developments
with the National Center of Research and Technological
and recent industry news changed the playing field.
177
CIMA's laboratory in ITESM Toluca
Bread-making company Bimbo’s subsidiary Moldex had
which showed us the size of the engine we need and the
already worked on adapting some of its own vehicles
energy capacity it requires.”
to use electric technology, in collaboration with Giant Motors Latinoamérica. “The company had the technology
CIMA’s efforts are constantly expanding and branching
to turn their trucks into electric vehicles but it was still
out to the automotive industry’s most advanced trends. In
using lead-acid batteries,” Rojo says. “Having started
2015, CIMA participated in an autonomous personal rapid
with our characterization project, we suggested Moldex
transit project with ModuTram in Jalisco, on ModuTram’s
use lithium-ion batteries and design trucks based on the
development of the chassis, powertrain and coupling
company’s needs, with powertrains suited to routes and
system for the monorail system. The center’s participation
power requirements, rather than just replacing the engine
ended in 2016 once the project moved into the control and
and transmission.”
data communication phase. Today, the center is researching the development of high-energy density ultra-capacitors
Arturo García, Director of Technical Development at Moldex,
with the National Institute of Nuclear Research (ININ). ININ
had already expressed the company’s goal to become one
is using carbon nanotubes that will boost the components’
of the transport industry’s biggest electric vehicle suppliers
energy-storage capacity. The goal is to have a product that
in the long term. But the opportunity presented itself
can be commercialized by 2019.
sooner than he thought. After the double No-Drive Day restrictions in Mexico City in 2016, the government launched
The center is knee-deep in electric technology research
an invitation for Mexican companies to become the first
and Rojo believes it could promote Mexico to the next level
national electric vehicle manufacturers for taxi applications.
in the industry. “Our analyses are crucial to developing
Moldex announced its ambitions to participate in the tender.
electric-motor technology and designing complete
Together with CIMA, the company presented one of the three
powertrain systems in Mexico without depending on foreign
proposals that were analyzed by the federal government.
companies or importers,” he says. Once electric vehicle production becomes a reality in Giant Motors’ production
“We won the tender and now have to present three
facility in Ciudad Sahagun, Hidalgo, demand for motors will
prototypes by October 2017,” says Rojo. “CIMA is designing
surge for the 10,000 taxis that must be delivered by 2020.
the powertrain for these prototypes, choosing the best
“This will also attract more suppliers that are focused on
motor-battery configuration for a utility vehicle (taxi). We
electric-vehicle technology and it will strengthen Mexico’s
analyzed driving patterns and conditions of existing taxis,
position as an automotive manufacturer,” Rojo says.
INSIGHT
INNOVATION MATCHED TO INDUSTRY NEEDS LUIS TRÁPAGA Director General of the Queretaro State Research and Technical Assistance Center (CIATEQ)
178
The use of advanced materials in the automotive industry
industry advance toward technological integration and an
in the coming years will be oriented to weight reduction,
energy-efficient future. According to Oscar Lambert, Vice
by employing either light composite materials or metallic
President Mexico and Central America, Energy Business
components fabricated by additive manufacturing
of Schneider Electric, only the combination of automation
technologies, says Luis Trápaga, Director General of CIATEQ.
and energy efficiency practices will lead the industry to a green and cost-efficient future. “Communication between
“CIATEQ has a great interest in the development of lightweight
every piece of equipment and constant analytics are
metallic components by direct metal laser sintering (DMLS),”
essential,” he says.
says Trápaga. The projects help in the design, fabrication and restoration of specific titanium and nickel-based components
Trápaga says CIATEQ’s projects in advanced manufacturing
by DMLS. These materials are particularly interesting in the
operations have focused on three main goals. The first is
development of self-supported metallic cellular structures,
the integration of cyber-physical systems that optimize
which have potential in weight-saving applications for
production processes through cost reduction. The
different industrial sectors, including shock-absorption
second is energy efficiency diagnoses in manufacturing
components. In the field of thermal spraying, CIATEQ is
processes through measurement and analysis of energy
working on the development of thermal and environmental
consumption, generating analytical data to identify
barrier coatings that have direct application in power-
potential savings. The last is research in internet technology
generation systems, which “can also be considered for some
for vehicle applications to innovate in logistics, mobility and
specialized automotive applications,” says Trápaga.
environmental sustainability.
Research and technological development activities are
Since 2010, CIATEQ has invested MX$50 million (US$2.8
currently a priority in Mexico. As part of CENAPROT, the
million) in the acquisition of state-of-the-art manufacturing
national laboratory of thermal spray technologies located in
equipment and about MX$3 million (US$169,000) in the
Queretaro, CIATEQ shares infrastructure and highly skilled
construction of new research facilities. “All this investment
personnel with CINVESTAV and CIDESI. “This consortium
is to keep research growing in Mexico but also to ensure a
is quite interested in the development of projects focused
prosperous future for postgraduate students who want to
on the overhaul of engine monoblocks and transmissions by
incorporate the latest technology trends in the industry,”
employing state-of-the-art technologies such as cold spray
says Trápaga.
and laser cladding,” says Trápaga. Trápaga adds that an important step in technology Although the main focus of CENAPROT’s collaborations
integration is to train the center’s technical staff, as well
is the aerospace sector, Trápaga also sees an opportunity
as graduate students and lecturers, so they can also help
to target the automotive industry. “We are working on
shape academic programs according to the industry’s real
additive manufacturing and thermal spray projects with
needs. “Our main mission is to train personnel from the
General Electric and the US Air Force,” he says. “However,
industrial sector and the postgraduate courses we offer
the knowledge and experience gained in such endeavors can
are regarded as the most important in Mexico,” he says.
be applied either to the design and fabrication of high-value
“We either meet with companies to know their current
specific components or to the overhaul and repair of high
technical requirements or look for technology trends within
yield parts.”
a specific sector to adapt our academic offer. The most innovative topics that we have been working on recently
Beyond advanced material research, CIATEQ’s contribution
include embedded intelligent systems, die manufacturing
to Industry 4.0 developments is also helping the Mexican
and development of specialized software.”
VIEW FROM THE TOP
STRENGTH IN NUMBERS FOR TECHNOLOGY DEVELOPMENT GABRIEL SIADE Director General of CIDETEQ
Q: How is CIDETEQ growing its infrastructure to support
has the goal of generating wealth and value through the
more projects oriented to the automotive industry?
collaboration of its participants. The idea is to have an open
A: CIDETEQ is growing at an accelerated pace, both in
innovation program that combines the experience and
number of projects and infrastructure dedicated to research
complementary knowledge from these centers to develop
in electrochemistry. We have several technological specialties
solutions with a high-technological transfer potential. This is a
that are recognized worldwide and which are internationally
novel work model in Mexico. The end goal of the OTT office is
competitive. These have allowed us to participate in the
to consolidate a wider technological offer in the country and
automotive and aerospace industries, as well as the food
offer advanced solutions to potential clients.
sector and in water-treatment operations. Q: How involved will this new R&D conglomerate be in We inaugurated new facilities in April 2017, which represent
innovation projects for the automotive industry?
an addition of 1,200m to our existing infrastructure. These
A: Our priority now is to consolidate this new effort and build
14 new laboratories will surely be an added advantage for
our capabilities to be prepared for the future. All R&D centers
our operations in the automotive sector because they will
must work with decisiveness and intelligence on joint projects
boost our capacity to accept new projects. We have designed
under a consortium scheme, which in the end will allow us
our new laboratories in a way that will foster interaction
to strengthen the competitiveness of automotive companies
between students from different majors, boosting creativity
participating in all levels of the production chain. In the end,
in the development of new solutions for the industry. Our
this will have a positive impact on the country’s economic
goal is to eliminate all work barriers among research groups
development and the substitution of auto part imports. This
so all our researchers can actively participate in technology
project is the first real effort from CONACYT to develop an
development for the automotive industry.
integrated R&D center network and it is a stepping stone
2
toward a brighter future for Mexico in research activities. Q: CIDETEQ is working on new compressing technologies
inerTec OTT will also boost intellectual property activities by
for hydrogen applications. What automotive applications
offering consulting in areas related to confidentiality, as well
do you foresee?
as registry and protection.
A: Nanomaterial science is becoming more relevant each day in different science and research areas. Scientists working on
Q: How will inerTec boost technological development and
electricity generation through fuel cells are no strangers to this
integration among local companies?
condition. At CIDETEQ, we are working on the development
A: We visualize many advantages for local companies that
of new nanomaterials with unique properties that will allow
will result in more and better technology-development
us to use industrial waste as fuel to generate clean electricity.
projects. We want to have a closer relationship with the manufacturing sector, offering the knowledge and
This and other technologies must evolve from joint efforts
imagination of our researchers to improve products and
between the public and private sectors. There are already
processes. Companies must understand that innovation is a
automotive companies working to produce hydrogen fuel
constant activity that allows them to maintain a competitive
cells on a mass scale to power their own products in the future.
position in the market.
Q: What development plans does CIDETEQ have for the recently established inerTec OTT office?
The Electrochemistry Research and Technology Development
A: The new Technology Transfer Office inerTec OTT brings
Center (CIDETEQ) was inaugurated in September 1991 with the
together seven R&D centers: CIATEC, CIATEQ, CIDESI,
goal of connecting the industry with academia and national
CIDETEQ, CINVESTAV, CIQA and COMIMSA. This initiative
research activities
179
ROUNDTABLE
HOW WILL THE MILLENNIAL GENERATION IMPACT THE INDUSTRY?
Together with technological innovation, the millennial generation has brought disruption to the industry. While some companies see these potential employees as a risk for business, others see them as an opportunity to grow and adapt to future trends such as digitalization and e-commerce, depending on the position the company has in the industry. It is true that priorities have changed among younger employees and consumers. However, companies are now learning to detect these differences and are changing their approach to remain attractive as an employment option and as product and service providers.
Millennial is just another label. There are many other conditions beyond generational
180
factors that perhaps define what makes people similar or different but, in the end, there is no real generational gap between any of us. Age is a continuum. It maybe just seems useful to make a distinction between different generations because it allows us to put people in convenient boxes, easy to label. But from an applied perspective, there are many more considerations that unite rather then divide us. Our goals are
RENÉ SCHLEGEL President of Robert Bosch México
similar regardless if we are 80 or 20 years old, even if how we want to achieve them differs. The best way we have found to work with millennials, baby-boomers and all other generations is to put people in mixed work groups. This way, remaining differences become useful and everyone can work toward the same target.
There is a clear generational gap that we must take into consideration when talking about millennials. As employers, we must consider new elements that are important for young people and their life plan, such as quality of life and work flexibility. New graduates are leaving university with adequate skills to participate in the industry but we still should train them on how to work in a corporate environment. Teamwork, responsibility and loyalty to the company are among the most important
ISABEL DÍAZ Managing Director of HELLAMEX
values we must work with. On the other hand, from a commercial standpoint, millennials are our future clients and if we do not understand how this generation thinks, we will not meet their needs. Younger people are focused on new digital trends and we need to shift our own business strategies to fit these.
Millennials are the ones driving change in terms of sharing-economy integration. Young people usually do not have the economic means to buy a car but they still have mobility needs, which has made solutions like Uber and Cabify extremely attractive. Although we have found that these people are the most willing to ditch the idea of vehicle ownership, they are also the most willing to invest more to incorporate advanced technology in their vehicles. There is a misconception that millennials will
ALBERTO TORRIJOS Partner and Consultant at Deloitte Consulting Group
crash vehicle sales projections due to their indifference toward ownership. In reality, what is changing is the clients’ profile and how companies must target potential buyers. Between 40 and 45 percent of the active clients in the next 10 years will be part of the millennial generation, which means companies will have to shift their priority from the product to the consumer.
Millennials have great skills in software and hardware management, making them an asset for companies. We have gradually changed majors like Mechatronics and Mechanics to include more analysis and simulation activities, helping our students take advantage of their digital skills. Careers such as Automotive Design Engineering have also been conceived to boost students’ software capabilities from the beginning. This gives them an advantage over graduates trained more traditionally.
ALEJANDRO ROJO Director of the Research Center for Automotive Mechatronics (CIMA) at ITESM Toluca
Millennials have different priorities and companies must learn to adapt to new
181
requirements. These candidates might have similar goals to previous generations in terms of knowledge and human development but they are more relentless and ambitious. Millennials will turn down a job they do not feel satisfied with or connected to it. Management and motivation structures have to take this into consideration so new candidates feel like they are part of something bigger than just a day job. Companies are now changing their vision to this new mindset and must continue improving the interaction between older and younger generations. There is a common
GERARDO KANAHUATI Managing Director of Hays
misconception that younger candidates look for a new job every two years. In fact, they just want to learn new skills continuously.
By 2020, millennials will make up over a third of the global workforce and they are surprisingly upbeat about their careers. Job security is critical for them, but they are not the job hoppers some would have us believe. Rather than one long job for life, millennials understand the need for continuous skills development to remain employable. Ninety-three percent want lifelong learning and are willing to spend their own time and money on further training. Four out of five say the opportunity to learn new skills is a top factor when considering a new job, and 22% intend to take an extended break from work to gain new skills and qualifications. The millennial mindset sees individual jobs as stepping stones to self-improvement, rather than a
MÓNICA FLORES President LATAM of ManpowerGroup
final destination.
The biggest challenge regarding the millennial generation is understanding each individual’s goals and motivations. Managing this will help companies find their perfect match according to their own needs. The situation must be addressed from both the company and the applicant standpoint. Companies must learn how to handle members of this new generation and understand that these people are moved by challenges and opportunities. If companies cannot offer millennials an interesting working environment with a clear growth plan, they risk losing their talent. From an applicant’s perspective, Randstad is investing many resources in understanding the millennial mindset, to help our clients as much as possible. The company is also investing in technology from startups that have a focus on human capital management and outsourcing, boosting its relationship with younger generations.
ANDRÉS SÁNCHEZ Managing Director of Randstad
Wind farm Parque La Venta, Mexico
SUSTAINABLE DEVELOPMENT
8
Efficiency might be a priority for OEMs and suppliers but that does not have to imply a dirtier process. Green and sustainable practices are becoming a standard throughout the industry, impacting manufacturing, development and even administration processes. Whether it is by implementing lean solutions, developing materials with lower environmental impact or changing their energy supply strategies, OEMs, suppliers and equipment manufacturers now have the planet among their main priorities.
This chapter focuses on environmental standards and the way companies are pushing their operations toward a more sustainable goal. Cost-reduction strategies are matched against environmental projections, both in terms of manufacturing and the end product. Success stories in the industry are featured, as well as service and material providers that help companies have a cleaner footprint. Technology integrators also share their perspective on how effective energy management coupled with automation can lead to greener operations.
183
CHAPTER 8: SUSTAINABLE DEVELOPMENT 186
ANALYSIS: Clean Energies Driving Efficiency
187
VIEW FROM THE TOP: Oscar Lambert, Schneider Electric
188
ROUNDTABLE: How Will Environmentally Sustainable Practices Permeate the Industry?
190
VIEW FROM THE TOP: Jaime Martínez, ERM
191
VIEW FROM THE TOP: Víctor Fuentes, Mitsubishi Electric
192
VIEW FROM THE TOP: Frank Hezel, BASF's Coatings Division in Mexico and Central America
194
INSIGHT: Ricardo Homma, Dow
195
INSIGHT: Juan José Zaragoza, DuPont Performance Materials - NEP/HPS
197
INSIGHT: Pascal Kornfuehrer, Covestro
198
VIEW FROM THE TOP: Sylvain Gleyal, Henkel Corporation - Adhesive Technologies, Engineered
Adhesives and Surface Solutions
200
INSIGHT: Michael Giesenkirchen, FMT Christof Industries México
201
INSIGHT: Ángel de Lope, Kaeser Compresores de México
203
INSIGHT: Eugenio Floresgómez, Pochteca
204
INSIGHT: Mario Galindo, Contour Hardening
205
INSIGHT: Arturo Dávalos, StrikoWestofen de México
206
VEHICLE SPOTLIGHT: NIssan GT-R 2017
185
ANALYSIS
CLEAN ENERGIES DRIVING EFFICIENCY Amid all the talk of robotics and automation, the drive toward clean energy in the automotive industry can seem an afterthought. But as many industry insiders point out, without efficiency the savings from automation is moot, and the road to efficiency goes through clean energy For automotive companies, the goal of reducing costs and
(CENACE), reached an average of US$33.47/MWh (US$.03/
improving performance of products and processes is a
kWh) at the second tender for electric energy, representing
constant. After the development of just-in-time and just-in-
60 percent in savings when compared to electricity obtained
sequence operations, the next target for OEMs and suppliers
from fossil fuels.
is to boost energy efficiency and reduce the environmental impact of all manufacturing operations.
Luis Miguel Ruíz, Operations Director of COFEMSA, says that clean-energy projects such as photovoltaic cells are still
186
Energy efficiency has become a priority for companies,
mostly a marketing strategy for companies. “It allows them to
especially considering the growing importance of automation
present themselves as socially responsible but they are not as
and technology integration. Implementing robotics and
efficient at saving money,” he says. Meanwhile, Fuentes points
automation equipment has an effect on productivity but if it
out that “alternative energies such as photovoltaic cells or
is not coupled with effective energy-management systems,
wind farms are still expensive to implement in Mexico, at least
the investment is not justified. Víctor Fuentes, Director General
within the automotive industry.” However, some companies,
of Mitsubishi Electric, says some companies have neglected
including many OEMs, are already exploring the opportunities
technological updates for years, which limits their potential for
clean energies can provide.
improving energy efficiency. For that reason, the first step is to analyze where the company stands. “As a basic engineering
Marco Ribera, Senior Corporate Manager Environment
principle, you need to measure something before you can
and Safety of Nissan Mexicana, says that Nissan already
control it,” he says.
sources 68 percent of its energy from renewable sources in its Aguascalientes A1 plant. “Considering our total energy
Analyzing information from the production floor is a basic
consumption, renewables represent between 30 and 32
principle of Industry 4.0 and Smart Factory, which can also
percent,” he says. “We have a wind farm and a biogas plant
lead to further energy-cost reductions. Oscar Lambert, Vice
producing energy from urban waste.” Volkswagen also has
President Mexico and Central America, Energy Business
an environmental project developed according to its Think
of Schneider Electric, says “a typical top-five automotive
Blue. Factory. strategy. The company has a power purchase
company has an annual excess in its energy bill of US$1 billion.”
agreement (PPA) with a wind farm in Mexico. “(The project)
This can be reduced with the implementation of efficient
is in its construction phase and we expect to start receiving
energy-management solutions coupled with Industry 4.0
energy by 2017,” says Jorge Salas, Energy Management
practices. “internet of Things’ solutions can reach up to 80
Manager at Volkswagen de México.
percent power savings,” says Odón de Buen, Director General of the National Commission for the Efficient Use of Energy
Regarding solar energy, solar panel company Grupo Desmex
(CONUEE). “Savings come not only from energy but from
told Mexico Automotive Review 2016 it was developing a
operating efficiently.”
project in the industrial park Puerto Interior in Guanajuato, which was unveiled in October 2016 with an energy capacity
The increase in energy prices poses another threat for
of 3MW. “We are already working on the second stage and
manufacturers. Between May 2016 – when electricity reached
have landed a five-year contract with one of the park’s
its lowest cost at MX$0.93/kWh (US$0.05/kWh) – and June
tenants,” says André von Frantzius, Commercial Director of
2017, energy prices have increased by 66.9 percent, according
Grupo Desmex. “The second stage will add 10MW and we
to the Ministry of Energy. However, there is an opportunity
are planning a third phase for an additional 10MW.” Other
that some companies are already brave enough to explore.
industrial developers such as Interpuerto Monterrey and
The Energy Transition Strategy established by the federal
FINSA are also analyzing the possibility of investing in energy
government sets a goal to source 35 percent of the national
projects to support manufacturing operations. “Our huge
energy consumption from clean sources by 2024. The
client base demands high electricity volumes,” says Sergio
Federal Energy Commission (CFE) is buying energy from
Argüelles, President and CEO of FINSA. “The company is still
clean generators at competitive prices, which according
evaluating how it can best offer these solutions while ensuring
to information from the National Center of Energy Control
added benefits to its clients.”
VIEW FROM THE TOP
NEW TRENDS PUSH ENERGY EFFICIENCY FORWARD OSCAR LAMBERT Vice President Mexico and Central America, Energy Business of Schneider Electric
Q: How can Schneider Electric help companies reach their
A: When the Energy Reform was conceived, there were two
sustainability goals?
possible paths Mexico could take. One was the improvement
A: A typical top-five automotive company will have an
of the country’s energy infrastructure, which would generate
annual energy bill in excess of US$1 billion. These large global
jobs and new business opportunities. The second was the path
enterprises have a substantial impact on all sustainability
chosen by Mexico: the implementation of strategies that would
topics. We offer these companies the opportunity to save
reduce energy costs in the country. This will lead companies to
up to 30 percent on their electricity bill. These savings
be more competitive over the long term. Allowing competition
go beyond monetary costs since they also reduce the
will generate more options for companies, lower prices and
environmental impact. Schneider Electric has the most
lead to smaller operational costs. Mexico is in the midst of a
complete portfolio for the automotive sector. It can help
transition toward the goal of generating 35 percent of energy
customers to achieve most of their sustainability goals and
through renewable sources by 2024.
can make production eco-friendly through specific solutions like WAGES metering and Data Collection Solutions, Facility
Q: What main energy and automation trends do you perceive
Energy and Building Management Solutions and Renewable
in the automotive sector?
Energy Solutions, just to name a few.
A: The automotive sector is developing autonomous cars and increasing connectivity. Cars will become computers
Q: What would you suggest to automotive companies to
on wheels that will autonomously transport individuals.
increase energy efficiency in their manufacturing processes?
Ownership models are also changing as carpooling becomes
A: Connectivity has significant potential to increase efficiency
prevalent. An increase in connectivity will reduce the need for
in manufacturing plants through the internet of Things. The
technicians to perform diagnostics and many problems will
collected information is analyzed and the results are used
be solved remotely. Schneider Electric expects an integration
for process optimization to make plants more efficient. All
of solutions that allows manufacturers to execute their
our electrical distribution products include this feature and
sustainability strategies in Mexico. Based on these trends,
can be used by companies in every manufacturing sector.
the company is developing end-to-end solutions to help our
Automotive manufacturers are investing in sustainability as
customers face their challenges successfully.
it is closely linked to energy efficiency. Several of the global top 10 automotive companies aim to reduce CO2 emissions
Q: How important is Mexico in Schneider Electric’s global
by up to 25 percent.
strategy? A: Mexico is among the top priority countries worldwide
Q: How will automation impact manufacturing in terms of
for Schneider Electric. The country has a very important
energy savings?
manufacturing footprint for us in North America. We now
A: Automation is the best way to improve energy efficiency
have 12 manufacturing plants that export mostly to the US
but to be implemented it requires reliable power sources
and Canada and employ over 9,000 individuals. Mexico is
that can ensure a continuous flow of energy. Mexico’s low
becoming increasingly attractive thanks to the Energy Reform
percentage of renewable energy consumption is gradually
and our experience will help us to advise clients as they
changing. Most energy in Mexico is generated from fossil fuels,
navigate changes brought about by this reform.
which makes it costly. The Energy Transition Law provides a framework for clean energy, energy efficiency and greenhouse gas emissions reductions.
Schneider Electric , founded in 1836, creates connected technology and solutions to manage energy safely and
Q: What new opportunities will the Energy Reform bring
efficiently, with an evident commitment to sustainable
to Schneider Electric?
development
187
ROUNDTABLE
HOW WILL ENVIRONMENTALLY SUSTAINABLE PRACTICES PERMEATE THE INDUSTRY?
Sustainability has transformed the industry. Beyond the arrival of electric vehicles, companies are now looking for the best way to reduce their environmental footprint regardless of their line of business. New materials are being used, efficiency measures are being adopted and even alternative power-generation solutions are making their way into the industry. The automotive industry is a high energy and water-consuming sector. Yet, for some companies Mexico has become a standard for clean energy for manufacturing operations.
Currently, there is a dependency in the industry on crude oil and raw materials are 188
immediately affected once oil prices go up. It is our intention to push boundaries and that means getting rid of any preconceptions we may have regarding what we can or cannot do with cars. If you ask anyone on the street if it is possible to fly a plane without any fuel, they will say no. Similarly, if you ask them if it is possible to power a car only with photovoltaic cells, they will say no. We cannot know for sure when
PASCAL KORNFUEHRER Managing Director of Covestro
change will come but we are certain it is possible. We want to support development and prove that any of these ideas are possible, as long as we do not limit ourselves and we commit to a sustainable operation.
Our sustainability efforts will impact our plants in Orizaba and Tlaxcala. We plan to build a water-treatment facility in Orizaba. Dyeing thread requires high water consumption and even though we comply with specifications from the Mexican government, Coats has its own water consumption standards. These may be stricter but we want to comply with them. The project will demand a multimillion-dollar investment but in the end we will be able to provide clean water to the Veracruz
ROBERTO CĂ NOVAS Director General Mexico & CA of Coats MĂŠxico
community. Our project in Tlaxcala will be electricity oriented. Threading is a powerheavy process, which is why we are negotiating with a wind-power generator. The plan is to create a joint-venture that will allow us to source green energy. Modernization is a slow process that can take many months and even years but we hope to reduce our energy consumption and be connected to green energy generation by 2018.
All companies within the Techint Group were involved in the design and development of the Pesqueria Power Central in Nuevo Leon. The plant is operated by Techgen and provides energy to TenarisTamsa and Ternium facilities in Mexico. It was an extremely challenging project due to the advanced technology it involved. This combined cycle energy plant makes optimal use of the natural gas by introducing a second stage that uses a state-of-the-art GE steam turbine, making it far more environmentally friendly.
ALEJANDRO MALUF General Manager North America at Techint Engineering & Construction
This plant consumes 35 percent less fuel and one-third of the water of a traditional plant. The whole facility produces zero wastewater because it uses water that comes from the Nuevo Leon water treatment plant. The buildings were conceived following a green concept, allowing us to obtain a LEED Certification (Leadership in Energy and Environmental Design).
We already have a substation and we are analyzing the possibility of implementing energy generation solutions with a cogeneration project. An energy company has already approached us to collaborate in this initiative but we must analyze the potential demand for this service to determine if now is the right time to get involved in an energy-generation project and evaluate to seek the most benefits to our clients. We are firm believers that companies should focus on their core business. We see this as a potential business opportunity and we would eventually like to find a partner to help us run this project.
MAURICIO GARZA Director General of Interpuerto Monterrey
Our 'Think Blue. Factory.' strategy promotes positive actions for environmental 189
protection, establishing an objective to reduce energy consumption 25 percent by 2018 compared to energy indicators in 2010. By September 2016, we reached a 37 percent reduction, reflecting the significance Volkswagen attaches to this goal. We achieved reductions in consumption of electricity, natural gas, water and both CO2 and Volatile Organic Compound emissions. This is visible in our processes and awareness of the issue among our partners. In 2017, we will consolidate our efforts to ensure we achieve the desired results with some planned measures that will optimize energy consumption.
JORGE SALAS Energy Management Manager at Volkswagen de México
Sustainability is included in different aspects of Nissan’s global business plan called 'Nissan Power 88.' Nissan Mexicana owns three manufacturing plants in Mexico: two in Aguascalientes, one in Morelos and we will soon open our new COMPAS plant in Aguascalientes as well. Our Aguascalientes A1 plant sources 68 percent of its energy from renewable sources but considering our total consumption, renewables represent between 30 and 32 percent. Since we started using renewable energies in 2013, we have manufactured more than 700,000 vehicles using wind energy. That means that of all Nissan’s subsidiaries, we are the one that has manufactured the most vehicles with lower CO2 emissions. Biogas represents 4.1 percent of the energy consumption at our Aguascalientes A1 plant, the largest biogas usage in any
MARCO RIBERA Senior Corporate Manager Environment & Safety of Nissan Mexicana
of Nissan’s plants globally.
In 2012, we launched an ambitious project to develop electric vehicles to suit the needs of a company like ours. We are implementing this through Moldex, a subsidiary of Grupo Bimbo. In the first phase of this project, we hired young Mexican talent to transform existent vehicles into electric models. They later analyzed the possibility of opening a small electric-vehicle manufacturing line, which we opened in 2013. With this initiative in place, we inaugurated our first Ecological Distribution Center in 2013, located in the historic center of Mexico City with 73 electric vehicles. Nowadays, we have four Ecological Distribution Center and over 320 electric vehicles on the streets. In 2015, we launched a new vehicle with a load capacity of 1 ton and 100km autonomy and in 2016 we made it available for purchasing to other companies that transport goods.
ALEJANDRA VÁZQUEZ Environmental Sustainability Manager at Grupo Bimbo
VIEW FROM THE TOP
SUSTAINABLE PRACTICES THAT MAKE SENSE FOR BUSINESS JAIME MARTĂ?NEZ Business Development Director of ERM
190
Q: In which areas do the automotive industries still have room
quality matters. This sector has advanced significantly in
for improvement and how do you help them?
quality and safety. The automotive industry has managed
A: Much of what is discussed in terms of sustainability is only
to develop safe cars for its users. Its success in safety, built
words. Many practices regarding sustainability end up being
into cars, sets an example for other companies keen to begin
philanthropic acts with limited effect and little action. There is
employing sustainable practices within their industries.
a gap between what companies can do and what they actually do. The only way to close the gap is to follow in the footsteps
The relationship companies have with the community
of those who have already implemented efficient practices.
is equally important and another area in which the
There are several certifications that companies can obtain
automotive sector excels. Companies across all industries
and ERM has a special division focused on certifications
must generate strong communications departments. The
and verification services to support clients. But getting a
Mexican automotive industry has become a hot topic as
certification should not be an objective. Certifications should
critics abroad claim Mexico has taken jobs from the US
always be a consequence of good practices.
but this is not true. A significant percentage of automotive manufacturing has seen impressive technological
Q: What is the impact on costs and efficiency of developing
advances and an increased use of automation. Technology
sustainable practices for the automotive industries?
irretrievably decreases the necessity for an extensive
A: At ERM, we believe that sustainability should be
workforce, causing many jobs to be lost to robotics and
approached as a business decision. It is our belief that if every
efficiencies. We have a responsibility to study the social
company approached sustainability the way other business
impact of technology and to find and adopt alternatives so
areas are tackled, industries would have different results.
industries do not leave a sector unprotected.
When implementing these practices, companies should start with small steps, with clearly defined objectives to achieve
Q: What are the main areas in which automotive companies
results in the short-term. Positive results from initial objectives
can implement good practices to use resources efficiently?
justify presenting further ideas to decision-makers. These
A: When considering energy efficiency, specifically the use
results reflected at the bottom of the pyramid will inspire the
of water and resources, concrete short-term objectives
allocation of funds for more aggressive objectives. Sustainable
arise from business analysis. Automotive and aerospace
practices entail several advantages that can easily be put onto
companies must detect where most waste is generated
paper. Translating wishful objectives into concrete actions is
or which process consumes more water. Once these areas
harder. The method should be assembling a strong business
are identified, companies need to redirect attention and
case for modest objectives and achieving the targets before
resources to them. The next step is to set medium-term
applying them on a larger scale.
objectives with modest, realistic and attainable goals. Then, companies can use these successes as a springboard to
Q: How willing are automotive companies to adopt these
continue with more ambitious objectives.
practices? A: In general, automotive industries have been successful
Often, companies overshoot the mark and run into problems
in adopting sustainable practices, applied for instance to
with ambitious projects to obtain more efficiency. Projects can sound and look good on paper but they are not always achievable. Every company has areas of opportunity in
Environmental Resources Management (ERM) is a consulting
operational efficiency and the aerospace and automotive
firm focused on environmental, health, safety, risk and
industries are no exception to the rule. I would even venture
sustainability. The company has 160 offices across more than
to say that almost every industrial process could be made
40 countries, employing over 4,500 people
at least 10 percent more efficient.
VIEW FROM THE TOP
EFFICIENCY THE THREAD THAT CONNECTS OPERATIONS VÍCTOR FUENTES Director General of Mitsubishi Electric
Q: How conscious are companies of the role energy
can save. Our e-F@ctory concept caters to all these
efficiency plays in productivity and process automation?
elements, allowing companies not only to produce more
A: Certain companies struggle because outdated strategies
but to know how much the current process costs them and
hold them back from replacing old equipment. The machines
how it could be improved. The platform also acts as a direct
continue working but not necessarily as efficiently as they
link with information technology and data administration.
did when new. After years of neglecting technological updates, they have missed steps that could have helped
Our “Eco Changes for a Greener Tomorrow” vision
them improve their processes. Our philosophy is based
contributes to sustainability from our manufacturing
on measuring, visualizing and administrating. As a basic
process up to the moment we deliver our products to
engineering principle, you need to measure something
the client. We have implemented photovoltaic cells in our
before you can control it. Sometimes, clients know they
production and our motors are among the most efficient in
have to reduce their energy intake but have no idea where
the market. Those benefits are tangible to clients.
to start, so we need to analyze the process and identify where they can improve.
Q: How will these changes impact the role human capital plays in manufacturing operations?
What companies like Mitsubishi Electric experience is
A: Companies need to orient new investments toward their
not resistance to change but ignorance about positive
teams’ best interests. A talent development strategy must
investments. Implementing cost-reduction strategies is not
go hand in hand with the company’s growth expectations.
the answer if clients do not know how much they spend
Automation has undeniably impacted the need for
at each step of their process. But the Mexican industry is
employees but there is always an opportunity for people
transforming as companies gradually become more aware
to develop alongside technology. Complications that are
of these opportunities.
not in the handbook will always exist and that is where people have the best opportunity to contribute to process
Q: How does Mitsubishi keep pushing the boundaries of
improvements.
energy efficiency? A: Efficiency is the thread that connects all our operations,
There is untapped potential in Mexico to effectively use
including our e-F@ctory approach. The industry has to
our talent pool. Mitsubishi Electric sees an opportunity
produce more with less and the energy market in Mexico
to advance its presence in Mexico but we must first
has made this a challenge for every company as prices keep
develop the appropriate technical expertise among our
increasing. Our responsibility at Mitsubishi is to figure out
employees. We have worked with our people for three
how to provide adequate automation solutions that also
years and formed strategic alliances with the Autonomous
reduce energy consumption.
University of Aguascalientes. This enterprise aims to ensure the latest technology is available to students,
Part of our job is to make all deficiencies clear to the
so they can grow in line with the industry. Research
client and to put a strategy in place that includes
makes new products obsolete after two years, thus our
measuring, control and automation equipment. Each
collaboration must be continuous.
part of the manufacturing process has different priorities. The operators’ main concern is that the machine works correctly. For those at middle-management levels, their
Mitsubishi Electric applies advanced technologies and expertise
most important objective is to keep the entire production
to companies in a range of business segments, pursuing initiatives
line running with adequate productivity. The administration
that create a vibrant and affluent society. The company also
is focused on operational costs and how much the company
makes social contributions as a global, leading green company
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VIEW FROM THE TOP
SEVERAL BILLIONS OF EUROS TO ADVANCE SUSTAINABILITY FRANK HEZEL Business Vice President of BASF's Coatings Division in Mexico and Central America
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Q: BASF will invest US$40 million in its North American
Q: How does BASF see its products adapting to meet the
automotive coatings division. How will Mexico’s
environmental challenges of an evolving world?
operations improve?
A: According to the UN, there will be approximately 9
A: A large portion of the money will be invested in
billion people living on Earth by 2050, which means there
Tultitlan, State of Mexico. Our focus is on developing
will be an even more pressing need to find sustainable
waterborne coatings dedicated only to the automotive
solutions for everyday operations. Besides nourishment,
industry. Our priority is to increase our production
which is also a priority for BASF, we have identified
capacity and we see high demand for these solutions in
mobility as one of the biggest challenges people will face
the automotive market as more companies move from
in the future. Megacities will become a common concept
solvent-borne coatings to waterborne solutions. All new
and people will need to find a way to transport and deal
investments of European and Asian OEMs in Mexico are
with waste, energy and housing.
focused on waterborne solutions. Coatings will be essential in transportation applications, We are also investing in our paint and spraying capabilities
not only for aesthetics and protection but to ensure the
in Tultitlan. BASF is focused on the new generation of
efficiency of lightweight components. Electric and hybrid
paint. We have more than 650 people working to support
vehicles will become mainstream, which means that
our customers in Mexico. To meet their needs, we must
polymeric solutions will become a standard to reduce
have the best paint application equipment. BASF is
weight and to ensure better heat-management results
also working on improving the efficiency of its paint
in powertrain and battery systems, leading to reduced
production equipment through modern and sophisticated
energy consumption.
processes. Q: How can companies incorporate green alternatives Q: Being part of the Dow Jones Sustainability World
while maintaining accessible production costs?
Index, how important are sustainable practices in the
A: One is not independent of the other. Companies need
automotive sector?
to come up with solutions that provide a benefit both
A: Sustainability is one of BASF’s core strategic principles.
for the company and its clients. If our R&D efforts are
The company has implemented a 10-year plan to 2025
oriented solely on sustainability, we might end up forging
and sustainability is a crucial element. In the past, the
a great but extremely costly solution. In the end, this
general population considered the
would narrow our market potential to
chemical industry the bad guy in terms
only the most exclusive companies that
of environmental practices. We took this criticism seriously in an effort to understand what we could do better or how we could communicate our strategy
27.2%
Accelerators in BASF’s product portfolio
do not mind paying an extra cost to remain sustainable. We want to target these players as well as companies with mass production.
better to other companies and potential clients. We concluded that if chemical companies did
Our environmental vision has led us to analyze our
not address these issues, no one would. As one of the
own products and determine if they comply with the
biggest companies with a broad portfolio of products
standards we want to set in terms of sustainability and
and solutions, we have a responsibility to reduce our
if they are changing the industry for the better. We have
environmental impact. BASF is investing billions of euros
denominated all products that meet our sustainable
every year in R&D and almost 100 percent of our projects
standards “accelerators” and we have worked to
have a sustainable approach.
make sure our R&D efforts are always oriented toward
accelerator development. This is part of our Steering Sustainable Solutions program launched in 2015. Considering our current portfolio, 27.2 percent of our products are accelerators, 68.3 percent meet basic sustainability standards, 4.2 percent have issues that are already being addressed and only 0.3 percent represent
BASF will invest US$40 million in its North American automotive coatings division in the next two years
a concern for the company. Our goal for 2020 is to grow our accelerator percentage to 28 percent. We are working
Q: How can BASF help its clients find the most cost-
closely with all our clients to innovate in these solutions
effective and environmentally friendly solution available?
or scrap them when necessary. Automotive is a strong
A: In 1997, BASF implemented eco-efficiency analyses
participant in this trend and we are pleased that each
to determine the true monetary and environmental cost
year more of our products become accelerators for the
of a product from its origin as separate raw materials all
automotive industry.
the way to its distribution and application as a finalized solution. We considered energy streams, raw material
Q: What can solutions such as the CathoGuard line offer
costs and the environmental impact of both raw materials
to be considered an accelerator for the industry?
and production processes, delivering a numeric value. We
A: CathoGuard is an electrocoating solution used
also partnered with Dürr to analyze not only our products
to protect components against corrosion and harsh
but the cost of their application to our customers. Our
environmental conditions. Due to their geometric
goal was to determine what paint process was the most
complexity, parts must be submerged in a bath to ensure
cost-efficient and environmentally friendly to help our
the coating covers all surfaces in direct contact with the
clients decide how to build their paint shop according
environment. That guarantees that even though water
to their needs and conditions.
might make its way to the interior of the car, parts will not be corroded. Before electrophoretic coatings, wax
We found the answer was not that simple because the
had to be inserted in all cavities in the vehicle to prevent
most efficient paint shop application depends on the
corrosion but that was neither efficient nor aesthetically
company’s environmental conditions. Climate, air and
pleasing.
humidity all impact how paint is applied and how much time the process is going to take. The advantage of
The added advantage CathoGuard offers to clients is
waterborne solutions is that water is an environmentally
that it is effective in reaching all a vehicle’s cavities with
friendly compound. Unfortunately, it does not evaporate
less material. Coatings are deposited in the component’s
easily, which means it requires heat to finalize the process
surface via an electric current. The effectiveness of the
and the climate window in which waterborne paint works is
process depends on how easy it is for the coating material
narrower than that of solvent-borne products. Solvents, on
to be carried by the electric current.
the contrary, do not require that much heat, which reduces energy consumption. We arrived at the conclusion that if
Our results have shown that CathoGuard leads to an
companies did not need to climatize their operations much,
average 20 percent waste reduction in the coating
waterborne was the ideal solution. Otherwise, solvent-
process compared to traditional technology, which also
based paint would be the way to go. This is a complicated
leads to reduced energy consumption during the coating
idea to explain, so we needed the right tools to show our
and once the component is dried in the furnace.
customers the pros and cons of each alternative.
Q: How is BASF working to counter the negative effects
Back in 2000, I was told solvent-borne paint would be
of raw material price increments?
obsolete in 10 years. Seventeen years later, the technology
A: We have not announced a general price increase
is still used. Solvent-based products can be more harmful
in 2017, at least for our OEM portfolio. The rise in raw
than waterborne paint. However, when coupled with a
material prices has been a challenging situation and
complete manufacturing process, solvent might just be
our margins have been narrowed because of it. Both
the most environmentally friendly option.
solvents and resins are byproducts of oil, which means the slightest increase in its price affects our operations. Nevertheless, we are always focusing on how we can
BASF is a chemistry company founded in Germany in 1865.
optimize our operations and innovations, both in product
The company has 17,500 employees in North America and
and processes, and on reducing the impact on our clients
2,000 in Mexico, Central America and the Caribbean. In 2016, it
of higher prices for raw materials.
generated sales of US$16.2 billion in that region
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INSIGHT
PARTNERSHIPS HELP BUILD ENERGY-EFFICIENT TECH RICARDO HOMMA Commercial Director Mexico-Caribe-CAM, Automotive Systems Business at Dow
194
Developing technology is a resource-intensive process and
the thickness of the overall assembly and lead to weight
companies are building relationships to deliver innovative
reduction of 0.6kg to 1.1kg for every meter of structural
technology to their clients. Ricardo Homma, Commercial
adhesive applied. The company has also worked on the
Director Mexico-Caribe-CAM, Automotive Systems Business
development of polyurethane foam technology, mostly used
at Dow, says a key point is to complement products with the
in the production of seats, head and arm rests and other
idea of helping both the company and its customers. “We
interior components. Homma says Dow’s Automotive System
are betting on science and research,” says Homma. “We are
business has focused on developing low-emission foams with
in a demanding industry where customers ask for the best
a reduced environmental impact during their production.
in mobility and energy savings.” Dow's Automotive Systems business seeks to improve the Dow has oriented its material-development strategy toward
company’s solutions. Its partnership with CONACYT is one
making cars quieter, lighter and more sustainable. “Customers’
pillar of its strategy in Mexico. Both players have been working
needs have changed and so has the environment in which they
together since 2012, mostly in the development of advanced
live,” says Homma. “Previously, drivers looked for safety. Now,
foams with diverse applications. The partnership has already
they want safety and energy efficiency.” With the introduction
filed two patents but Homma says the company is keen to
of materials such as aluminum and reinforced fiber composites
continue developing solutions to meet the requirements of
for structural components, Dow's Automotive Systems’ goal
OEMs. “CONACYT has been a very good match for us,” says
has been to offer advanced structural adhesives to help
Homma. “We have specialized engineers in our automotive
automakers reduce the vehicles' weight.
area and this relationship has helped them build their knowledge.” The company’s focus on technology has led it
Traditional welding techniques can only join components
to open a specialized plant in Tlaxcala, which according to
made from the same material. However, automakers are now
Homma is what has helped the Automotive Systems business
looking for ways to replace steel parts with aluminum and
maintain its position in the sector. “Our corporate vision is 100
other materials, forcing them to find alternative bonding
percent aligned with our mission of developing advanced raw
solutions. According to Homma, adhesives help to reduce
materials and innovative technology for the industry,” he says.
INSIGHT
AN UNWAVERING SUSTAINABLE VISION JUAN JOSÉ ZARAGOZA Marketing and Sales Manager and Mexico Country Leader of DuPont Performance Materials - NEP/HPS
The trend toward lighter materials in the automotive industry
like nylon that are now commonly used in a variety of
is more than just a cost-saving tactic; it provides tangible
applications, including automotive. Zaragoza says nylon
benefits for end users and contributes to environmental
is a crucial component in under-the-hood components
sustainability efforts, says Juan José Zaragoza, Marketing
including intake manifolds, fans and water-recovery pans.
and Sales Manager and Mexico Country Leader of DuPont
“Polymer components have made vehicles not only lighter
Performance Materials - NEP/HPS.
but safer,” he says. “Auto parts now have a higher impact resistance, have a longer lifespan and are better adapted
“People tend to think that lightweight trends only address
to manage harsh environmental conditions.”
cost-efficiency needs but that is not the case,” says Zaragoza. “Lighter materials result in a more efficient
The automotive industry is constantly innovating and plastic
vehicle that demands less power from the engine.”
is becoming more relevant in automotive manufacturing with each new design cycle. “Components are now made
DuPont Performance Materials has now made its core
of plastic even when they have a structural or mechanical
business to deliver lighter components that meet the cost
role,” says Zaragoza. The implementation of fuel-efficient
requirements of both automakers and suppliers, while
technologies has also presented an opportunity to create
maintaining the same structural soundness companies
materials with higher heat resistance and heat dissipation
can gain from metal applications. “DuPont Performance
rates. “Turbochargers have helped downsize engines
Materials has even innovated to integrate recycled material
from eight to four cylinders while maintaining the same
into its polymer resins for further environmental gain,” he
performance. Nevertheless, they have also incremented the
says. As a raw material supplier, DuPont is in a crucial
temperature in the exhaust by more than 50 percent,” says
position to support companies as they innovate to create
Zaragoza. “Automakers need materials that can dissipate
greener solutions. “Our engineering polymers are the
that heat and prevent it from reaching the cabin.”
primary material to produce an auto part that will go into a system and that will finally end up in a vehicle.” DuPont also
Even electrification trends are impacting plastic applications.
participates in the design of new components and ensures
Connectivity and automation require the use of sensors and
the final proposal meets quality and functionality standards.
connectors and these parts need a plastic cover that can withstand heat and wear. “Clients now look for increased
The company also works in process optimization to help
connectivity and advanced electronics technology in their
reduce costs. “All manufacturing processes need energy
vehicles and that is where DuPont can participate,” Zaragoza
and work, which means consumption. If raw materials are
says. Like many companies that do business globally, DuPont
processed in the most efficient way, energy costs are lower
is also keeping an eye on the political environment in the US,
and production cycles are optimized,” he says. DuPont’s
which has placed a focus on the automotive industry, among
operations in Mexico have expanded to now represent 70
others. One area of concern is US support for sustainable
percent of the annual revenue in the Performance Materials
practices but Zaragoza says the industry will continue
division. Zaragoza says recent investments in the country are
its quest toward efficiency and improved performance.
paying off. “We reached double-digit growth in 2016,” he says.
DuPont continues to believe that US participation in the
“Our expectations for 2017 are to maintain growth thanks to
Paris Agreement would benefit both the US economy and
our business with Japanese and European suppliers.”
the global environmental future. “We remain committed to working with governments, companies, NGOs and other
Technology will play a key role in sustaining DuPont’s growth
international players to bring solutions to the market that
and as it supports its clients’ sustainable development.
reduce greenhouse gas emissions, create jobs and enhance
DuPont has been responsible for the invention of fibers
competitiveness,” says Zaragoza.
195
Covestro's material offering for automotive applications
INSIGHT
INNOVATION DEMANDS COURAGE, COMMITMENT PASCAL KORNFUEHRER Managing Director of Covestro
The world is working to lower its dependence on oil but
is a byproduct of crude oil and according to Kornfuehrer,
to succeed companies must have the courage to push
over 5 million tons of aniline are produced globally every
boundaries and embrace change en masse, says Pascal
year, with Covestro being responsible for approximately
Kornfuehrer, Managing Director of Covestro. “A sustainable
20 percent of that. “Our 100 percent biomass aniline takes
vision demands a change in mindset from all industry
us one step further toward an oil-free industry,” he says.
participants,” he says. “Companies must embrace change
Covestro’s quest for sustainability and innovation has also
and have the courage to implement it.”
led the company to support OEMs and suppliers with lighter structural components. The company recently delivered a
Practicing what it preaches, Covestro has made sustainability
concept design for an electric car at the K 2016 plastics
a cornerstone in its global development plan. When the
trade fair in Düsseldorf. The car was wrapped in transparent
company established its business proposition before its IPO
polycarbonate glazing, replacing all glass components. This
in September 2015, it outlined both R&D and sustainability
resulted in less weight and increased aerodynamics, directly
as two drivers for its global strategy. This has paid off and
impacting the vehicle’s fuel consumption.
Covestro’s share price has enjoyed an upward trajectory that now oscillates between €60 (US$68) and €70 (US$79.4)
Automotive suppliers like HELLA collaborated on the
from its debut price of €24 (US$27). Covestro has focused
vehicle’s development stages, along with students from
on delivering sustainable technologies that contribute to
universities such as the Umeå Institute of Design in Sweden
profitable growth, while having positive implications for
and the Northern Works design agency in Finland. “There
society and the environment. The company invests around
is a constant exchange of technology between Covestro
2 percent of its revenue in R&D operations, which accounted
and other players in the automotive supply chain,” says
for €260 million (US$294.4 million) in 2016. “Our goal is to
Kornfuehrer. “We must not only focus on what we think is
identify how we can improve our products to satisfy our
right for the industry. We need to talk with other players in
clients’ demands, reduce our impact on the environment
the supply chain to identify current needs.”
and identify opportunities to target new industry needs,” says Kornfuehrer.
The company also took its innovations to the skies in 2016, participating in the Solar Impulse 2 project. The goal was
Purging the world’s dependence on oil is a company priority
to create an aircraft that could circumnavigate the world
and a driver for innovation. In 2016, Covestro was able to
solely powered by solar energy. Covestro supplied materials
transform CO2 into a raw material, which not only had positive
and technology that supported functionality. “We developed
implications for its greenhouse gas emissions but allowed
insulation polyurethane for the Solar Impulse 2 project to
the company to replace up to 20 percent of the crude oil it
maintain a rigid structure while protecting the aircraft and
normally used to manufacture polyurethane. “With this new
also the pilots from extreme temperatures,” says Kornfuehrer.
technology, we have found a sustainable solution that also
The company also provided transparent polycarbonate for
increases profitability along the value chain,” says Kornfuehrer.
the cockpit and coated the aircraft with polyurethane to
Covestro is using its CO2 technology in the production of a
protect it from wind and to reflect the sun. Solar Impulse 2
soft polyurethane foam used in mattresses. However, the
exemplifies what the future may look like for Covestro. “It is
material is also used in other industries, so for Kornfuehrer
our intention to push boundaries and that means getting rid
an application in the automotive industry is conceivable.
of any preconceptions we may have,” says Kornfuehrer. The company is already participating in its next challenge as a
The company has also found a way to produce aniline, one
sponsor for Team Sonnenwagen Aachen in the World Solar
of the main raw materials used in rigid insulation foams, from
Challenge 2017. The goal? To build a solar-powered vehicle
biomass. Aniline is normally obtained from benzene, which
that can travel 3,000km under the Australian sun.
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VIEW FROM THE TOP
UNIFIED FRONT FOR SUSTAINABILITY SYLVAIN GLEYAL Marketing Director North America / Latin America North of Henkel Corporation Adhesive Technologies, Engineered Adhesives and Surface Solutions
Q: What benefits do you expect to reap by merging
need to develop new marketing and sales strategies as well
Henkel’s North American and Latin American businesses
because this will give us more opportunities to connect with
and what will that mean for your automotive operations?
potential customers.
A: It did not make sense for the company to manage North 198
America and Latin America as separate entities because our
We are expecting double-digit growth in Mexico in 2017.
customers work across the entire region. We decided to align
There are still many business opportunities in the country
our company to the way our customers do business, which
and by uniting Canada, Mexico and the US we will have a
will also represent a positive change for our automotive
more diverse array of competences and skills. One of our
operations. We have invested heavily in R&D, sales and
goals has been to divide the country by regions depending
development in the US and Canada and now Mexico will
on what products are made there, the type of technology
benefit from our expertise across all business divisions.
used and how our portfolio can best target each region. With this information, we have created specific strategies
It has been difficult to merge resources and technologies
to grow in the Bajio and the north of the country.
across different countries but it is a crucial process to maintain the value of the company. We want to remove all
Q: What is the company’s inorganic growth strategy for
redundancies and barriers while sharing our knowledge.
Mexico and for your operations within the automotive
The human factor is also a priority for Henkel. We believe in
sector?
diversity and having people who speak different languages
A: Any potential alliances will depend on the available
and are from different backgrounds leads to innovation and
opportunities in each market but inorganic growth is a key
agility in our processes and to new business. This transition
element in our new strategy. We have participated in many
will help us target new markets.
mergers and acquisitions in the past and in July 2017, the company completed its latest acquisition in North America,
Q: What role will Mexico and the newly established
buying Darex Packaging Technologies, which was originally
Americas region play in Henkel’s 2020+ strategy?
owned by GCP Applied Technologies. We are constantly
A: Mexico is a key piece of the 2020+ strategy and one
screening the market for further possibilities to generate
of Henkel’s main regions in the company’s automotive
value and Henkel is open to new opportunities.
business. The forecast calls for vehicle production to grow 33 percent from 2016 to 2020 in Mexico. We have already
Q: How is Henkel translating its sustainability goals to its
invested in the past with multiple plants but our goal is to
automotive operations, both in its own manufacturing
keep growing our presence. Only in 2016, we opened a new
process and in its customers’ results?
plant focused on production of sealants for the automotive
A: Sustainability has been in the company’s DNA and that of
industry in Salamanca, Guanajuato. We are also investing
its owners for over 140 years. We try to balance economic
locally in our equipment, expertise and our people. Our
growth with social responsibility and development. One
goal is to provide a strong technical customer service to all
of the programs we have developed to this end is called
companies. We are constantly looking for a way to optimize
‘Sustainability Ambassadors,’ where we train our employees
our resources and to narrow the gaps in our processes. We
to understand the true meaning of sustainability and how Henkel’s products can support its customers’ environmental goals. To this day, we have trained over 25,000 ambassadors
Henkel is a 140-year-old German company with worldwide
in 79 countries.
operations. Henkel has been in Mexico for over 55 years and has a manufacturing presence in the State of Mexico, Nuevo
Within the automotive industry, our most direct
Leon and Guanajuato
participation in sustainable practices is by supporting
lightweight trends and by helping our customers optimize their resources. Carmakers and suppliers are constantly looking for technology that enables vehicles to be ecofriendly and to support stricter automotive regulations. A lighter car can have a lower impact on the environment, so we have developed adhesive technologies that can
Henkel currently has 25,000 ‘Sustainability Ambassadors’ in 79 countries
bond lighter components with the same effectiveness as alternative welding processes, as well as more
In the past, assembling a body with pure welds was state-
efficient coatings for steel and other materials. An
of-the-art in the automotive industry. Now, aluminum
example is BONDERITE M-NT 1800, a coating process
has become a key element in car manufacturing but its
used as an efficient alternative to zinc phosphate in
properties are different to steel. Aluminum expands more
vehicle manufacturing. BONDERITE uses 20 percent
than steel when heat is applied, which means that trying
less water than alternative technologies and the coating
to bond these materials through traditional welding
process requires 30 percent less energy due to its lower
techniques will lead to adhesive stress and potential
temperature. Using this technology can help companies
component failure. Part of the goal for our project with
reduce sludge generation by 90 percent.
Clemson University is to understand how to predict the stress in the component. Our findings will help us
Our varied portfolio grants us considerable advantages
develop proper adhesives with the correct elongation to
over our competitors in terms of sustainability. Henkel
compensate differences between the materials and will
participates in every step of a car’s manufacturing process,
allow OEMs to design components with the right tolerances
from the pretreatment of steel coils to coatings and surface
to avoid internal stress.
treatment of stamped parts, as well as bonding together the body structure and interior trim systems. At each step,
Q: How do Henkel’s solutions compare with other available
our technologies help customers save weight in different
alternatives in terms of cost-effectiveness?
components, leading to total savings of up to 30kg when
A: Cost-effectiveness is based on innovation, value creation,
the vehicle is finished.
risk evaluation and close cooperation with technology users. Companies are looking for better performance and high-
Q: Considering that 62 percent of Henkel’s R&D expenditure
quality solutions at lower costs and so far our investment
is allocated to Adhesive Technologies, what innovations is
in innovation has allowed us to maintain our leadership in
the company planning to bring?
the market. We need to identify technologies that will allow
A: One of our most recent projects in terms of lightweight
us to differentiate our company against our competitors.
materials has been in collaboration with Clemson University
Although we develop technology ourselves based on what
in the US. Together, Henkel and the university are
we know from our customers, we must also look beyond our
researching the effects of thermal expansion in different-
borders and analyze what other players are doing. Startups
material automotive structures. We are analyzing how steel-
often have disruptive technologies that prove to be just
aluminum and steel-composite architectures behave and
what the industry needs. We can support these innovations
the best way to bond these materials without distortion.
and grow together to support the automotive industry.
199
INSIGHT
FROM ELECTRONICS TO ENERGY GENERATION
“
The energy generation sector is one of our priorities for all industry verticals and we hope to participate in these kinds of projects in the near future”
200
Michael Giesenkirchen, Head of Sales Electrical and Instrumentation Systems at FMT Christof Industries México
“One of our clients in the automotive industry is the German company Dürr,” says Giesenkirchen about the equipment and engineering company. “This client knows FMT from its previous projects in Europe and it has already contracted FMT’s specialized services for electrical installations in its paint shop projects in Mexico. Our global reputation precedes us so clients like Dürr are certain we can offer the same added value and quality we have in Europe.” FMT’s approach might be global but it also sees the value in a local presence, which is the main reason behind the establishment of a new subsidiary in Mexico. FMT is relying on the Austrian Embassy to build a local network with potential clients. The company’s global Managing Director, Günter Dörflinger, is in close contact with the Embassy in Mexico to increase awareness of FMT among Austrian and
Electrical components are integral to automotive
German players.
manufacturing but the industry suffers a lack of basic parts at competitive prices. For companies like Austrian’s
The company’s ambitions are not limited to the initial
FMT, an expert in mechanical and electrical infrastructure
opportunity of electrical installations, however. After 35 years
installations, this represents an opening.
in plant construction and modernization processes, FMT has developed the technology and experience to also explore a
“The automotive industry needs certified, high-quality
previously untapped area in the Mexican industry: energy
electrical components and we have many projects in the
generation through waste.
pipeline for these applications,” says Michael Giesenkirchen, Head of Sales, Electrical and Instrumentation Systems at
The segment is an underdeveloped area that companies
FMT Christof Industries México. The company, whose core
have begun exploring in Mexico since the country’s
business includes piping, welding and control cabinets for
market-opening 2013 Energy Reform. Only this year, the
plants’ equipment, participates in Mexican manufacturing by
Mexico City government awarded a permit to construct
offering cost-competitive solutions, including the production
a plant for energy generation to Veolia and its subsidiary
of specialized electrical and electronic components.
Proactiva Medio Ambiente México, the first permit to supply energy to the city’s subway system. “The Energy
The need for basic electrical and electronic parts is a
Reform has allowed companies to produce their own
widespread deficiency in Mexico that executives like
energy and even sell it to others. The energy generation
Alejandro García, Vice President North America Operations
sector is one of our priorities for all industry verticals
of Harman, and Hideki Ono, President and Director General
and we hope to participate in these kinds of projects in
of Pioneer Electronics de México, have identified as a factor
the near future,” says Giesenkirchen. Energy, however, is
that decreases the country’s competitiveness. According to
forward-thinking for FMT. In the meantime, the company
FMT’s Giesenkirchen, the main problem is that producing
is focusing on installation projects mainly for German
these components is too expensive in Mexico. FMT’s
companies. The company has already participated in the
global approach allows it to supply the base parts from
installation of Audi’s paint shop at its new plant in San
Austria and to make the final installation at the client’s
Jose Chiapa and since BMW is bringing a manufacturing
plant in Mexico. For FMT, the supply deficit also denotes
site to San Luis Potosi, FMT got in line to offer its services
a gap in the available workforce specialized in electrical
to the premium automaker.
installations. The company has jumped to fill that opening in the production chain, making its specialized talent one
FMT’s ties with German players will be stepping stones to
of its main advantages when attracting new customers.
other automotive contracts and Giesenkirchen says that
Regardless of the size and complexity of the project,
his next targets are local clients. “As companies grow, they
Giesenkirchen thinks every client can benefit from the
need a partner that can support their infrastructure and
company’s global connections and its team’s expertise.
equipment development.”
INSIGHT
THE POWER BEHIND AUTOMATION ÁNGEL DE LOPE General Manager of Kaeser Compresores de México
Automation and Industry 4.0 practices are intricately
“Our goal is to develop technology with a larger air
related to efficiency and productivity in manufacturing
output and lower energy demands,” says de Lope. All
processes. To achieve this efficiency, choosing which
the company’s innovations are focused on improving
operations to automate is important. But determining
energy efficiency, ensuring minimal pressure drops and
how to power and manage automation equipment is
conversion losses, while implementing the best cooling
equally relevant to achieve the highest levels of energy
systems for each project. De Lope explains that all Kaeser
efficiency and cost optimization. Companies can decide
compressors are powered by Siemens motors, which until
between managing their equipment with a purely electrical
recently followed IE3 efficiency standards. This is the
installation or implementing pneumatic solutions and
European standard for Premium efficiency that, depending
powering machines through compressors. For Ángel de
on the number of poles in the motor and its kW output,
Lope, General Manager of Kaeser Compresores de México,
ranges from 80.7 to 95.8 percent. De Lope says that the
the choice is a no-brainer.
most recent Kaeser equipment now features IE4 motors, a Super Premium efficiency standard that results in 10-15
“Although it is true that transforming electric to pneumatic
percent more efficiency compared to the previous standard,
energy instead of powering everything directly from the grid
according to the Washington State University Extension
can lead to conversion losses, it is more cost-efficient because
Energy Program. Thanks to these and other mechanical
it removes all the added expenses related to the equipment’s
advantages in Kaeser’s rotary-screw compressors, de Lope
installation,” he says. Kaeser Compresores’ goal is to help its
says the company can offer between 10 and 30 percent
clients save as much energy as possible by offering the best
more efficient solutions than its competitors.
compressing solutions in the market, minimizing any negative effects that pneumatics might entail.
However, what makes Kaeser a valuable partner for its clients is its analysis and understanding of how each client’s
Each electric motor needs its own electrical installation,
operations work. “We consider ourselves air doctors. Before
while robots and other automation equipment require
quoting a compressor, we perform a pneumatic audit in the
several electric motors to function. The installation would
client’s facility, an Air Demand Analysis (ADA) to understand
also require a number of different electric motors on
how the process works and we test the existing infrastructure
standby for emergency use. De Lope says managing this
for leaks and energy losses. We present a full diagnosis to the
through purely electrical installations is inefficient due to
company and based on that we offer the best solution for
the number of wires and the complexity of the control
the plant.” A complete diagnosis is particularly important in
rack. Pneumatic installation, on the other hand, only
the automotive industry since, according to de Lope, many
needs one compressor that can power all motors at the
clients have a unified pneumatic installation for their entire
same time through one feeding pipe. If the plant needs a
plant without understanding that different stages in the
back-up system, the client only needs to install one more
production process require different air quality standards.
compressor. “There are many bad practices that we can detect with ADA The main disadvantage of using pneumatic equipment is
and in the end companies might end up not needing to buy
the risk of air leaks, since each leak can represent losses of
new compressors. Just fixing their existing infrastructure
millions of dollars. De Lope says each unit of horsepower
can result in energy savings and cost optimization,” de Lope
lost in the system represents US$600 in energy costs per
says. “Electric engines and air compressors can represent
year. “Fortunately, new aluminum pipelines coupled with
up to 40 percent of a plant’s total energy consumption.
effective leak-detection systems ensure an almost 100
Whatever we can offer in terms of energy efficiency goes
percent leak-free operation,” he says.
a long way for our clients.”
201
INSIGHT
SOLVENTS AN ATTRACTIVE OPTION WHEN DONE RIGHT EUGENIO FLORESGÓMEZ Director of Sales and Branches at Pochteca
Paint processes consume more energy and water than many
“Every time you reuse something, you have implicit
others along a manufacturing line. Although waterborne
savings just by eliminating waste,” he says. Floresgómez
solutions have been widely implemented as a way to reduce
adds that there are already companies in the market that
a company’s environmental footprint, effective and easy-
offer waste-recovery services but they are third parties,
drying solvents can still be an attractive option under the
completely independent from product and raw material
right conditions.
suppliers. That gives Pochteca an added advantage by offering an integrated solution. Solvent recovery was
“The paint industry is looking to eliminate volatile organic
the first step for Pochteca because now, according to
component emissions,” says Eugenio Floresgómez, Director
Floresgómez, the company wants to grow its business in
of Sales and Branches at Pochteca, a raw material supplier
the waste-management segment. “We are actively looking
with more than 28 years in the market. “However, if the
for new clients in this segment,” he says. “We are focusing
painting process is done in a closed area, it is more efficient
on solvents but our goal is to also recover battery, metal,
to use solvent-based products than water-based.”
plastic and paper waste.” Floresgómez explains that most
“
Every time you reuse something, you have implicit savings just by eliminating waste”
hazardous materials are recovered and then confined but Pochteca’s goal is to reuse as much of this waste as possible to optimize production costs. Pochteca has made solvent recovery one of its main priorities. The company has already invested in five recovery plants in Leon and it has created business relationships with companies like Mazda and GM to support their paint processes. Floresgómez says the company remains open to
Solvent-borne applications do not require as much
new potential clients. “We would like to work with Nissan
temperature control as waterborne paint and their volatile
and other automakers but it is difficult to integrate our
nature allows for easier drying. Executives such as Frank
technology when companies have not built their plants with
Hezel, Business Vice President Coatings of BASF Mexicana,
a recovery system in mind,” he says. “Nissan CIVAC, for
agree that depending on conditions, solvents might be
example, would require complicated renovations due to
more environmentally friendly when considering the entire
the age of the plant.”
paint process. To maximize its business potential, the company is focusing According to Floresgómez, many companies started
on growing within its existing client base and taking
migrating to water-based paint as a way to solve the
advantage of new plants being built in Mexico. “Our clients
problem of volatile organic compounds. Instead, Pochteca
are realizing that the benefits are not in the solvent per se
found a way to maintain the advantages of solvent-borne
but in how efficient and environmentally friendly they can
processes while still offering an environmentally friendly
make their processes,” says Floresgómez. He is confident
solution. “We developed our ‘Closed Loop’ solvent recovery
about the technology Pochteca can offer to the industry
systems as a way to reuse waste in the production of new
and the company has detected strong growth potential
solvent,” says Floresgómez. Pochteca’s solution allows
in Puebla, Aguascalientes, San Luis Potosi, Guanajuato,
companies to minimize waste in their paint shops, while
Sonora, Queretaro and Guadalajara. His only concern is
it helps the company rationalize the use of raw materials
the industry’s capacity to embrace these solutions. “Our
while reducing costs and increasing efficiency in paint and
offering, though competitive, is still new to the Mexican
solvent manufacturing.
market,” he says. “Change takes time.”
203
INSIGHT
INDUCTION: THE ANSWER TO HEAT TREATMENTS MARIO GALINDO Operations Director Mexico of Contour Hardening
No company is an island. There will always be areas
204
induction processes, however, like those used by Contour
where partners are needed to fill gaps in expertise. The
Hardening, offers tolerances of up to 12µm of distortion. As a
more complicated the process, the greater the need for
result, the client sees considerable savings in post-machining
help to maintain quality, says Mario Galindo, Operations
and rectifying processes. A heat-treatment process varies
Director Mexico of Contour Hardening, a specialist in
in duration for each component but in general, when using
heat-treatment processes for metals. Companies cannot
a conventional furnace it lasts one hour for every inch of
be experts in everything and metallurgy is a complicated
thickness. An induction process uses electricity to heat the
science. "We are on hand to help them maintain a certain
material through electromagnetic induction and requires less
level of quality,” he says.
than a second to get the part to the desired temperature.
Contour Hardening is an equipment provider and
The only inconvenience Galindo sees in induction technology
outsourcing company for heat treatments. In Mexico, its
is energy costs. “Induction heat treatment is the most
plant is located in Silao, in the state of Guanajuato. Although
innovative and sustainable alternative in the market,” he says.
some clients prefer to own their own machines, Galindo
“But energy is expensive in Mexico compared to in the US,
has big expectations for the company’s outsourcing
for example.” According to the Ministry of Energy and the
operations. “We see the biggest room for development
Energy Information Administration (EIA), energy prices in
in our outsourcing services. Due to volume variability in
Mexico were approximately 65 percent higher compared to
parts production, not all companies want to invest in a
tariffs in the US before 2013. This could change as the Energy
machine.” As experts in heat-treatment solutions, it was
Reform revamps the market and prices.
natural for the company to start offering this service rather than just selling the machines, Galindo adds. The global metal heat-treatment market has the potential to reach 6.2 percent
5%
Potential growth Contour Hardening expects for 2017
The company has projected growth of approximately 5 percent by the end of 2016 and for 2017. Contour Hardening works with OEMs and suppliers within the automotive sector but sees opportunities
compound annual growth between 2016
in the aerospace industry too. Galindo
and 2020, according to Research and
hopes the company will eventually grow
Markets, putting Contour Hardening in an advantageous
10 percent across all its divisions, which would be well over
position. Galindo says that the induction technology
the sector’s 6.2 percent, although the 5 percent figure is
employed by the company is one of the most innovative
more realistic in the short term.
solutions in the industry. “Induction heat treatments have proven effective in eliminating distortion problems,” he says.
Contour Hardening has been in Mexico for nine years and 95
“It also ensures our quality and process replicability.”
percent of its exports go to the US. Galindo acknowledges the current economic situation between the two countries
A traditional heat-treatment procedure requires components
is difficult. “After experiencing the crisis of 2009, which
to go through a carburizing process. After hours of heating,
Contour Hardening survived, we expect a similar or even
the metal’s microstructure is hardened. The part usually has
more complicated situation for the industry in 2017.”
to go through an additional tempering process to reduce
Nevertheless, he does not perceive a true risk for Mexico’s
its fragility. One alternative is to treat the component using
commercial partnership with the US. Galindo expects
nitriding or carbonitriding. The time spent on this heat
Mexico’s plans to diversify into other countries will prove
treatment is lowered but distortion is unavoidable while
to be a sound strategy and encourages the decision to start
furnace variables remain the same. The equipment used in
looking toward new markets.
INSIGHT
FURNACE TECH KEEPS ENERGY INSIDE, REDUCES CONSUMPTION ARTURO DÁVALOS Director General of StrikoWestofen de México
Aluminum component manufacturers begin with first step,
Dávalos, “the Green Foundry concept has been attractive
casting parts that will be later machined to the perfect
for companies looking for a quick return on investment.”
geometry and tolerances. But companies need industrial furnaces to melt aluminum and other metals, which is one
StrikoWestofen holds over 50 percent of the industrial
of the main sources of natural gas consumption in the
furnace market in Mexico and the automotive industry
industrial sector. The Ministry of Energy reported the Mexican
represents more than 80 percent of its operations. The
automotive manufacturing sector alone was responsible for
company already has a strong global presence and Dávalos
using 1.6TWh of energy from natural gas in 2015.
says the next step is establishing offices in Mexico. “The country is now the sixth-largest aluminum market, so there
“The furnace is the core of any melting process for which
is potential to expand our business,” he says. “We have
StrikoWestofen can guarantee a considerable reduction in
European, Asian and American clients that are already in
energy consumption,” says Arturo Dávalos, Director General
the country or have plans to open a manufacturing facility,
of StrikoWestofen de México. Working with his company’s
which means that our regional support is mandatory.”
equipment can reduce natural gas consumption by 30 percent, which is 10 percent more than competitors can
The company found its home in Queretaro and has big
offer. “Our furnaces are designed to keep as much energy
expectations for its development in Mexico. Although
as possible inside, minimizing heat breaches,” says Dávalos.
it already had a commercial presence, everything was managed from the US and Germany. Dávalos says that
Not all manufacturing operations are the same so
clients had to resolve their problems by telephone or wait
StrikoWestofen customizes its services to each client’s
for a technician to come from the US, Germany or another
operations. Dávalos explains that the company has an
international branch. “Many companies did not know how
innovation department that is constantly working on
to reach us but now, doors are opening for StrikoWestofen.”
improving the equipment’s geometry and its internal
With its new offices, the company is now projecting 30
capabilities. For every new project, StrikoWestofen
percent growth in sales in 2017, compared to the numbers
performs an analysis to determine needs and specifications
obtained in 2016. The priority for the company at the
within the client’s plant. “We approach the engineering,
moment is to strengthen the relationship with its existing
production and maintenance departments to have a clear
client base, while looking for new clients. The company
perspective on how the client’s operations work,” he adds.
already works with OEMs like GM, Volkswagen and Nissan, as well as large Tier 1 suppliers such as Martinrea, Grupo
The sophistication of StrikoWestofen’s equipment not only
Bocar, Nemak and American Axle.
results in savings related to energy consumption but also in reducing metal losses during melting. The company sets
As part of a larger holding named Light Metal Casting
standards of achieving 98 percent or better metal yield but
Solution, the company can offer a wide portfolio of melting,
Dávalos says the goal is to reach 99.9 percent efficiency.
casting and metal injection processes. One service missing
For the last 12 months, aluminum prices have increased by
from its portfolio was heat treatment solutions but after the
approximately US$400/t, reaching US$1,865.75. “The price
acquisition of BPR-Engineering, StrikoWestofen completed
of aluminum varies every day, which means that the less
its offering. With a complete portfolio, the company feels
material you lose, the more cost-efficient your operation
confident about attacking the Mexican market and Dávalos’
will be.” Energy and material savings are part of the Green
next goal is to bring equipment construction activities to
Foundry concept driving StrikoWestofen’s global operations.
Mexico. “The country has the necessary infrastructure to
The automotive industry is underpinned by strict goals in
manufacture its own furnaces. This is the next logical step
terms of efficiency and productivity and according to
for the company.”
205
VEHICLE SPOTLIGHT
565 hp Power output in the new GT-R 2017
206
NISSAN GT-R 2017 “Godzilla” has arrived in Mexico and is ready to win the hearts of adrenaline, speed and high-performance enthusiasts. Built at Nissan’s plant in Yokohama, Japan, the new GT-R will compete in the supercar segment. Clients across the country can now order the GT-R 2017 at any of Nissan’s 230 dealerships, selecting from three available body colors: orange or “Blaze Metallic,” pearl white and metallic grey, which can be matched with black or orange interiors. Nissan will also market a unique Premium version that comes with MX$2.6 million (US$147,350) price tag. “Nissan GT-R is the model that materializes our brand’s promise to offer innovation and excitement to all our clients in Mexico and around the world,” says Mayra González, President and Managing Director of Nissan in Mexico. “GT-R represents the explosive and adrenaline-filled face of Nissan that we want clients to fall in love with, get excited about and identify with.” The new GT-R is powered by a V6, 24-valve, 3.8-liter twinturbo engine capable of delivering 565hp at 6,800 rpm and 633Nm of torque. All GT-R engines have an artisanal touch, carefully crafted and assembled by a “Takumi,” or master engineer. The engine's cylinders feature a unique plasma coating on the inside walls, with an independent intake system for each bank, helping reduce friction and weight, improving their cooling capabilities, power output and the system’s overall fuel efficiency. The engine is coupled to a double-clutch, six-speed transmission, allowing the vehicle to reach the same gear-shifting speed as a Formula 1 car – approximately 0.15s – without compromising torque or acceleration in low and highspeed conditions. Both the transmission and the vehicle’s suspension can be adjusted to maximize the driving experience according to three levels: R-Mode for sport performance, Normal-Mode for everyday use and Comfort-Mode for long journeys and slippery conditions. The car’s performance extends to the body, which was designed to boost aerodynamics. The rigid hood reduces deformation and both the front spoiler and the door moldings improve air flow to increase stability. Although the GT-R was built with a rear-wheel drive configuration, its Integral Drive System ATTESA E-TS can transfer power to the front wheels up to a 50:50 ratio depending on speed, lateral acceleration, turning angle and tire slip.
207
Shared electric scooters, Mexico City
MOBILITY & URBAN TRANSPORTATION
9
The 2 million sales target for light vehicles that Mexico has set for itself is excellent news for OEMs and manufacturers. However, Mexico City and the country in general cannot support an exponentially growing vehicle park. Infrastructure is not growing fast enough to cover the domestic market’s needs. Public transportation and mobility integration are key to transforming the country’s mobility but these concepts also need to evolve toward an international standard, bringing together public transportation, nonmotorized mobility alternatives and new sharingeconomy technology platforms.
The Mobility & Urban Transportation chapter addresses Mexico’s challenges in terms of infrastructure and public transportation, coupled with the new solutions the market is embracing to achieve true mobility integration. Both motorized and nonmotorized examples are addressed, focusing on their benefits and their collaboration with traditional urban transportation. New emissions regulations are also analyzed together with the rising demand for electric and hybrid vehicle options.
209
CHAPTER 9: MOBILITY & URBAN TRANSPORTATION 212
ANALYSIS: Integrated Mobility, the New Frontier
214
VIEW FROM THE TOP: Laura Ballesteros, SEMOVI
216
VIEW FROM THE TOP: Fernando Páez, WRI México
218
INSIGHT: Jaime Jaime, CANAPAT
219
INSIGHT: Abel López, World Bank Group
220
INSIGHT: Elías Dana, Transportes LIPU
221
INSIGHT: José Luis Moreno, Greyhound Lines Mexico
222
TECHNOLOGY SPOTLIGHT: Bosch, We Connect the Mobility Industry With the Digital World
224
ANALYSIS: Apps and Carmakers: Stronger Together
225
INSIGHT: Ricardo Weder, Cabify
226
INSIGHT: Jaime Aparicio, Easy
227
INSIGHT: Alejandro Morales, Econduce
228
INSIGHT: Rodrigo Bejarano, SmartBike México
229
INSIGHT: Fernanda Rivera, SEDEMA
230
INSIGHT: José Monterroza, Wheels
231
INSIGHT: Alberto Padilla, BlaBlaCar Mexico
232
ROUNDTABLE: How Much Potential Do Motorcycles Have to Become a True Mobility Alternative?
234
INSIGHT: Arturo Zapata, Corporación Zapata
235
VIEW FROM THE TOP: Raymundo Cavazos, Harley-Davidson Latin America
236
INSIGHT: Sergio Mirensky, Bajaj Motocicletas
237
INSIGHT: Alberto Tanus, Italika
238
VEHICLE SPOTLIGHT: Harley-Davidson Street Rod®
211
ANALYSIS
INTEGRATED MOBILITY, THE NEW FRONTIER Mobility in Mexico City has transformed from a scheme where the car is king to a new model that favors pedestrians above all else. There are still areas of opportunity to improve the city's mobility but investment from the government is helping to speed the process With almost 9 million inhabitants, Mexico City is one of
however, new initiatives were implemented to boost the
the most densely populated cities in the world. According
city’s mobility.
to INEGI, more than 5.2 million vehicles including cars, trucks, buses and motorcycles were circulating on Mexico
The RTP bus system was inaugurated in 2000 with the
City’s roads as of 2015. Of those, 4.9 million were cars.
goal of offering an accessible and affordable mobility
This means that roughly, there is one car for every two
solution. Later, in 2016, the RTP network was consolidated
people in the city. No wonder, as the saying goes, every
as Mexico City’s Mobility System 1. BRT lines also made
hour is rush hour.
an appearance in 2005 with the inauguration of Line 1 of
212
Metrobús. The city’s subway had seen its last expansion Saturated traffic has become the regular state of the city
in 2000 before the inauguration of Line 12 in 2012. All
and it is almost no surprise that the maximum average
these projects marked the beginning of a shift in the city’s
speed in the city is 17 km/h or that the average commute
priorities toward an integrated mobility plan.
time can be between two and three hours depending on the destination. However, as light-vehicle sales continue
According to the new Mobility Law published in 2014,
rising, mobility has become a concern for both the
the government’s priorities toward mobility must
government and the population.
follow 10 principles: security, accessibility, efficiency, equality, quality, resilience, multimodality, sustainability,
In an interview with Mexico Automotive Review 2016,
social responsibility and technological innovation.
Laura Ballesteros, Deputy Minister of Planning at SEMOVI,
All these refer to a wider mobility plan that strives to
outlined the history of the problem: the car was for
solve the population’s mobility needs, offering diverse
years the king of the mobility scheme in Mexico and
transportation options that can make commutes more
most infrastructure investments were oriented to make
efficient while connecting as much of the city as possible.
trips easier for commuters with a private vehicle. Public transport infrastructure had been neglected and people
Following the opening of the Metrobús Line 1, five more
without a car relied mainly on the microbus network
routes were inaugurated, making a total of six BRT lines by
to move around the city. With the turn of the century,
2016 that now complement the Metro’s 12 routes. In 2015, Mexico City’s government approved the construction of Line 7 across Reforma Avenue and the project is almost
MOBILITY PYRAMID
completed. Following the goals established in the new
Pedestrians (Particularly handicapped people and individuals with limited mobility functions) Cyclists Public Transport Users Cargo and Distribution Transport Users Cargo and Distribution Transport Operators
Mobility Law, the government is also working to make transport options as sustainable as possible. The RTP fleet already includes hybrid and natural-gas powered units and Ballesteros told Mexico Automotive Review 2017 that one of the government’s priorities is to build the necessary infrastructure for electric buses to operate. According to Ballesteros, the projected 22km Green Corridor in Eje 8 Sur will be the first step in the country’s new electric public transportation system. When completed it will also be the first of its kind in Latin America, according to the Mexico City government.
Private Vehicle Users
Miguel Mancera, Governor of Mexico City, also issued a statement in 2016 saying that a norm would be
Sources: SEMOVI
published that bans microbuses from the city. “No more
Only 21 states have planning instruments focused on mobility
• Only 40 percent of Mexico City’s population own a car • Low-income families destine 18 percent of their resources to transport
17km/h Average speed in Mexico City
MEXICO'S MOBILITY EVOLUTION Year 1999
Event The first 13 stations of Line B of the Mexico City metro are inaugurated
2000
The RTP bus system is inaugurated
2000
Eight more stations are added to Line B of the Mexico City metro
2005
BRTs arrive to Mexico City with Metrobús
2008
Line 2 of Metrobús is inaugurated
2010
ECOBICI starts operating in Mexico City
2011
Line 3 of Metrobús is inaugurated
2012
Line 4 of Metrobús is inaugurated
2012
The Mexico City metro inaugurates Line 12
2013
Line 5 of Metrobús is inaugurated
2014
Mexico City publishes its new Mobility Law
2015
The Mexico City government approves the construction of Line 7 of Metrobús
2016
Line 6 of Metrobús is inaugurated
2016
The RTP network becomes Mexico City’s Mobility System 1
Source: WRI
concessions will be granted for this type of vehicle,” he said, forecasting a gradual exit for all microbuses in the city if the norm is officially published.
Sources: Metro, Metrobús, SEMOVI
Along with the investments in public transport, the city started recognizing alternative, non-motorized mobility options. Fernanda Rivera, Director of Cycling
“The global trend is to offer mobility as a service,” says
Culture, Design and Infrastructure for the Ministry of the
Ballesteros. “The average person does not own a car in
Environment at Mexico City (SEDEMA), says the ECOBICI
Mexico City. These people represent 60 percent of the
system started operating in 2010 with 84 bike stations
population and yet they travel four times a day using a
and 1,114 bikes. The system was operated by SmartBike
different mobility system.” According to the new goals of
based on what its parent company Clear Channel
Mexico City’s integrated mobility plan, the car is no longer
had implemented in Barcelona, according to Rodrigo
king of the road. The hierarchy has changed, putting
Bejarano, Director of SmartBike Mexico.
pedestrians at the top (particularly people with disabilities and individuals with limited mobility functions) followed by
“Public transportation is efficient in this city, including
cyclists, public transport users, public transport operators
the metro and the metrobus, but it is static, linear. Routes
and cargo and distribution transport operators. Private
go from point A to point B without deviating from their
vehicle users are at the bottom.
specified path,” says Bejarano. ECOBICI and other lastmile alternatives offered the flexibility and connectivity
The city is moving in the right direction to reach an
people needed to move from public transportation
integrated mobility system but there is still work to be
stations to their final destination.
done, particularly in terms of planning and education. Mobility ministries are still fragmented across the country,
The government is also no longer the only participant in
preventing the creation of a national mobility plan.
developing the city’s mobility structure. The evolution of
Meanwhile, years of favoring the use of private vehicles
digital platforms and the rise of alternative technologies
has marginalized pedestrians, cyclists and bikers, and for
has led to the entrance of global players that are providing
an integrated mobility system to work, all participants
new alternatives. Platforms like Uber and Cabify have
must follow the rules established by the Mobility Law.
been so successful that Roberto Fernández, Director General of Uber in Mexico City, told Forbes México that
“The street belongs to all of us, no matter what we
Mexico City is already the second-most important city
drive or how we move on it,” says Raymundo Cavazos,
for the company globally.
Managing Director of Harley-Davidson Latin America.
213
VIEW FROM THE TOP
MOBILITY BASED ON SAFETY AND STRONG REGULATION LAURA BALLESTEROS Deputy Minister of Planning at SEMOVI
214
Q: Considering Mexico City’s environmental issues, what
We are also lobbying to offer benefits to hybrid and
are the government’s plans to implement permanent
electric-vehicle owners, which should go hand in hand with
driving restrictions?
the development of car sales and charging infrastructure.
A: In 2014, Mexico City underwent many changes regarding
The government of Mexico City has an agreement with toll-
mobility after the implementation of the new Mobility
road operators to offer discounts to green vehicles and one
Law and the many programs related to road safety. The
of its commitments is the construction of infrastructure for
government’s goal was to make private vehicles only
electric buses. The 22km Green Corridor on Eje 8 Sur will
one of many options for transportation, fostering the
be the first of its kind in Latin America.
implementation of carpooling when possible. To do that, we needed to invest in sustainable mobility with safe,
Q: How close is the government to achieving its goal of
connected and quality public transportation. This included
reducing road fatalities by 35 percent in 2018?
more space for mobility options like Metrobús and Ecobici,
A: Road safety is the main goal. Almost 60 percent of the
enough space to promote the use of private bicycles and
people who die in a traffic accident are pedestrians and
sustainable buses to replace the current microbus fleet.
cyclists, while the other 40 percent are people driving a vehicle. All mobility options must offer the same safety
To date, almost 45 percent of the transit in Mexico City is
conditions, even when some are more vulnerable than
generated downtown, making driving almost impossible,
others, which is the main reason why the city streets
particularly at rush hour. We tried to balance the use
have evolved.
of private and public transportation in Mexico City by publishing new parking standards in July 2017. One of these
We have adopted Vision Zero as our road safety policy.
eliminated the obligation for parking space delimitation
Implemented in 2015, this is part of a global strategy that
in new developments in an effort to better organize the
works to eliminate road fatalities in urban areas. Most road
city’s parking layout. Many international studies show
accidents can be avoided and because of that, the city
that bad planning of parking lots and an excess of them
has implemented stricter speed reduction regulations.
can lead to additional traffic. A reduction in parking lot
According to the World Health Organization, this strategy
infrastructure could help us invest in sustainable public
helped us reduce road fatalities by 20 percent from 2015 to
transportation like Metro and Metrobús. These standards
2017. This perfectly matches Mexico City’s plan to reduce
are the most important the city has published in recent
road fatalities by 35 percent by 2018. SEMOVI is also
years and together with Guadalajara we are leading this
working to implement driving tests, the construction of
transformation in Latin America.
safe pedestrian routes and training for transport operators so they can help when an accident occurs.
Q: How important are electric and hybrid vehicles in the city’s mobility plan and what are the government’s growth
Q: How effective have speed limits, photo fines and
strategies for charging infrastructure?
other new regulations been in reducing road accidents
A: Even with modern vehicles, we cannot curtail pollution
in Mexico City?
without proper emissions management. Hybrid and
A: There is a new mobility hierarchy, where the pedestrian
electric cars are necessary to improve air quality. The city
is king, followed by cyclists, public transportation users
is preparing an electromobility plan to promote the use
and private drivers. This is not about some people
of these vehicles in the short and long term and taxis are
having more rights than others. It simply relates to the
the first focus. Old taxis are gradually being renovated
vulnerability of each user. A vehicle moving at 50km/h
and regulations are making it easier for drivers to choose
is a lethal weapon and speed is a decisive factor in a
hybrid models.
traffic accident.
The new regulations established by the Mexico City government say that the maximum speed on a main road is 50km/h and 40km/h on a secondary road. In calm zones, the limit is 30km/h and in school and hospital areas the maximum speed is 20km/h. Previously, the streets prioritized cars and that is why we had so many road fatalities: almost 1,000 people a year or three per day. The
Almost 45 percent of the transit in Mexico City originates downtown
new safe crossings and pedestrian signs are a fundamental part of the new speed reduction strategy, reducing fatalities by 50 percent. The implementation of driving-license exams for private drivers and public transport operators alike will be part of that same strategy. Q: How has the federal budget transformed in favor of
35%
1.2
Reduction of road fatalities expected by 2018 in Mexico City
Average vehicle occupation in Mexico City
projects that target pedestrians and cyclists? A: It is changing and evolving. This 73 percent represents a decade of pro-vehicle initiatives that are slowly
The Green Corridor in Eje 8 Sur will be the first of its kind in Latin America
disappearing. We currently have 5.5 million vehicles in Mexico City alone and 80 percent of its roads are dedicated to vehicle use. The problem we need to solve is how to successfully partition all the available mobility systems. The city’s government has worked on a strategy for two years and our goal is to designate 70 percent of our budget to public transportation projects but to be successful we need the support of the federal government. Q: Now that OEMs are transforming their business models from car sellers to mobility providers, what do you see as
July 2017 Publication of Mexico City’s new parking standards
the main opportunity to transform Mexico City’s mobility? A: The global trend is to offer mobility as a service. This is an offshoot of the fourth industrial revolution. The industry is in constant change and now alliances are being formed between technology companies and OEMs. Mobility has two elements, one related to hyper-specialized services and the other to interconnected services, both of which are controlled through a digital platform that
Mexico City has the goal of introducing hybrid and electric vehicles to the taxi fleet
allows companies to manage data. Following that concept, companies can participate in innovation of mobility services in five different ways: road management, parking
Carpooling represents a big area of opportunity. Right
space management, data management, mobility platforms
now, cars are only shared among family, friends or through
and management of public spaces. An innovation in any of
the use of an application and that results in an average
these five sectors is valuable for the city when considering
occupation of 1.2 people per vehicle in Mexico City. If we
sustainability, emissions reduction and the efficient use
complement that with a strong connectivity between
of vehicles.
private vehicles and the public transportation network, there is a big opportunity not only for the industry but
Q: How can the city cope with the growing vehicle park,
also for the city in the battle for a better quality of life and
especially considering the continuous growth in domestic
a better environment.
car sales? A: The industry needs to understand the city’s behavior and how citizens move around the city. The average person
The Ministry of Mobility of Mexico City (SEMOVI) is in charge of
does not own a car in Mexico City. These people represent
all regulations related to public and private transportation within
60 percent of the population and yet they travel four times
Mexico City. Its goal is to consolidate the city’s regulations with
a day using a different mobility system.
the safety of all users and the preservation of the environment
215
VIEW FROM THE TOP
SMART MOBILITY FOR BETTER CITIES FERNANDO PÁEZ Operations Director of WRI México
216
Q: How have BRT systems evolved in Mexico compared with
To solve this, the number of buses needs to be increased, as
other countries in Latin America?
well as the frequency of the service, while taking the station
A: The BRT concept started in Curitiba, Brazil more than 40
and road infrastructure capacity into account. The Metrobús
years ago. The project that followed was the Quito trolleybus
system has distinguished itself as an excellent solution to
in 1994 and the Transmilenio system in Bogota in 2000,
shorten travel times and reduce traffic accidents on roads
which prompted the implementation of this technology in
where it has been implemented. Yet, there is still room for
many other countries. The idea behind the BRT was to offer
improvement. The challenge is finding sources of financing
a service similar to a subway but with buses. BRT networks
to support Metrobús’ growth, considering that its financial
only require an exclusive lane on already laid roads, which
security cannot be dependent on the fares it charges users.
means considerably less infrastructure than a subway project, as well as lower investments and shorter construction times.
In general, public transportation in Mexico City can be
Stations are placed at specific points along the bus routes
improved by focusing on the different services offered and
and the system is optimized with the use of electronic pay
making multimodality and connectivity a priority. The city
systems and high capacity vehicles.
must offer multiple transportation options for people to arrive at their destination. At the same time, the government must
The BRT concept has become an easily implemented urban
make sure the infrastructure, payment methods and service
public transportation solution. A new 20km system can be
schedule is in place to facilitate this integration.
constructed and put into operation in approximately two years. Mexico currently has BRT lines in Mexico City, Leon,
Q: How can transport be improved without reliance on
Guadalajara, Acapulco, Chihuahua, Ciudad Juarez, Puebla,
political planning?
Pachuca and the State of Mexico. In Latin America, BRT
A: There are three essential elements that can improve
systems operate in Brazil, Ecuador, Chile, Argentina, Peru and
transportation other than public policy approaches. The
Guatemala, among other countries.
first is to consider the user as an essential factor in mobility solutions. The second is to create budgets that can ensure
Q: What new challenges must Metrobús face to fulfill the
regulations are enforced and to make planning instruments
need for better transportation?
become realities. The third is to engage institutions that have
A: Although they have spurred change and have had a positive
the technical capacity to manage imminent change.
impact at an urban level, many BRT systems face challenges that are mostly related to financial and operational elements.
Q: How can users become true participants in the
In the case of Metrobús, Mexico City’s BRT system, the
development of mobility solutions?
biggest challenge is to better manage the high demand the
A: User participation in improving transportation should
system currently faces. One of the biggest complaints that
be rooted in public appropriation of transportation culture.
passengers have, especially during rush hour, is the severe
People must know their rights and meet their obligations as
crowding of buses and stations. In addition to the difficulty of
mobility users through training and communication. Another
getting on and off the buses coupled with an uncomfortable
aspect that can encourage user participation is the availability
trip, there have been cases of pickpocketing and other crimes.
of information on transportation indicators that allow more public involvement when proposing new solutions.
The World Resources Institute (WRI) is a global research
Q: How does public transport in Mexico City compare with
organization that spans more than 50 countries. WRI has six
other cities in the world?
work programs focused on cities, climate, energy, forests,
A: Each city has its own way of operating public transportation,
food and water
depending on how this essential public service has been
structured historically. Today, Mexico City has a varied public transportation offering including 12 metro lines, one tram line, one suburban train line, eight trolleybus lines, six Metrobús lines, seven routes on the M1 passenger transportation network, 105 other transportation routes controlled by microbus operators and the public bicycle system, ECOBICI. Comparing this offering with other cities, it is clear that such services are offered by cities like London and New York. The big difference is the way they are planned, managed and controlled, considering that in more developed regions management of the urban transport system is integrated. Madrid and Seoul are also excellent examples of how transport systems can function in an integrated mobility scheme. These cities have the infrastructure, technology and institutions necessary for integration. They have also oriented investments to ensure passengers have a pleasant travel experience, fostering the use of public transportation while discouraging private vehicle use. Q: How do you see public transportation changing in Mexico and what new projects are in development in the country? A: The most important change happening in Mexico is the paradigm shift toward an integrated mobility system. The government is working to ensure the population’s right to transportation and, in the mobility hierarchy, to give priority to pedestrians, followed by cyclists and users of public transport, while leaving cargo transport and private vehicles at the bottom of the pyramid. This change is reflected in the publication of new mobility laws in different states of the country and in the development of integrated mobility plans that reaffirm this new paradigm shift. In terms of projects, Mexico has worked to transform its public transportation system for the past 15 years. The Mass Transit Federal Assistance Program (PROTRAM) has launched several urban transport projects in the seven years since it began operations and currently, nine of these initiatives have come to fruition and are already in operation in Mexico City. Other states are also planning and implementing new projects. WRI Mexico (formerly CTS EMBARQ Mexico) has been a dynamic force in the process of transforming public transportation in the country. Regarding the inclusion of nonmotorized transport, it is worth mentioning that new public bicycle systems have been put in operation in Mexico City, Guadalajara, Puebla and Pachuca, and at the moment there are seven more systems in development or under construction. There are also projects for pedestrianization and recovery of public spaces in 12 states of Mexico. An important step has also been taken to integrate new kinds of mobility services, as is the case of shared platforms such as Uber and Cabify, which give users another option so they can make the best decision on how to get to where they need to be.
217
INSIGHT
CHALLENGING TIMES FOR PASSENGER TRANSPORT INDUSTRY JAIME JAIME President of the National Chamber of Passenger and Tourist Transportation (CANAPAT)
218
All companies must face a cost-efficiency battle on a daily
increase in vehicle costs inherent to these technologies,” he
basis. But when external factors come into play, this quest
says. Jaime explains that an analysis of cost-effectiveness
becomes a question of survival. At the end of 2016, Mexico
is necessary since CANAPAT members cannot raise tariffs
said goodbye to the gasoline subsidies that had reigned since
easily. “Our demand is highly sensitive to price,” he says. “If
the creation of PEMEX. After being the last member of the
we increase tariffs too much, our 500-600km routes might
OECD without liberalized gasoline prices, Mexico took a step
start competing with low-cost airlines.”
forward. But progress came at a cost: a 20 percent increase to be exact. According to Jaime Jaime, President of the
Competition is a foe that passenger and tourist transportation
National Chamber of Passenger and Tourist Transportation
companies must face. Low-cost airlines are bus lines’ biggest
(CANAPAT), fuel is the main input for interurban transport
competition but Jaime says planes still face limitations,
companies, representing up to 30 percent of their operating
specifically distance and accessibility. “The government is
costs, depending on available routes and bus models.
promoting national tourism to beaches and historic towns, most of which can only be reached by bus.” Other initiatives
After the price increase on fuel, labeled the gasolinazo,
like the interurban train between Mexico City and Toluca will
companies suffered a 6 percent increase to their operating
bring new competition to the market but Jaime is not fazed by
costs, which was further aggravated by volatility in the peso-
these. “Train services are very good worldwide but we know
dollar exchange rate. Spare parts are commonly priced in
most systems are subsidized by city or state governments,”
dollars, resulting in added costs for all repair and maintenance
he says. “The most cost-effective alternative to improve
operations. “Renovation strategies are also affected by dollar
interurban mobility is to develop the bus network.”
prices, even though the final payment might be in pesos,” says Jaime. “The negotiation is based on a certain number
The informal side of the business is another kettle of fish. SCT
of dollars, which impacts a company's future investments.”
has granted 100,000 number plates for passenger and tourist transportation and of this number, approximately 50 percent
Companies have their own renovation strategies but they can
operate irregularly. Jaime explains there is a new threat he
also take advantage of the scrappage scheme implemented
calls simulated tourism, where companies with formal tourism
by the government to reduce costs, according to Jaime. But
number plates sell individual tickets and pretend people are
CANAPAT found a weak point in the program: the limited
traveling in a group. “These companies are not regulated and
number of units that can be scrapped. According to the
their drivers are not certified to offer these services, creating
Ministry of Transportation and Communications (SCT), a
unfair competition,” he says.
maximum of 6,000 vehicles over 10 years of age can be renovated every year. This number includes both bus and
CANAPAT has gone to great lengths to train and certify
truck units and 50 percent of the renovations are destined
companies and operators, legalizing their businesses. The
for owner operators. “As a result, applications ran out in
chamber signed an agreement with the National Council for
September for large fleets,” explains Jaime.
Normalization and Certification of Labor Skills (CONOCER) to certify drivers. It offers middle-management training to
With renovation comes new technology adoption. Jaime
members and a Master’s degree in collaboration with UNAM,
says that both the Chamber and its members are in favor
which has already seen its second generation of graduates.
of stricter fuel and emissions regulations. But they ask the
This program is directed at well-positioned executives to
government for certainty regarding quality diesel availability
help them professionalize their business. Jaime explains he
throughout the country. “We want to implement new engine
is looking to expand CANAPAT’s degree offering but the
and emission control technologies but we need the support of
specialized profile of educators limits the number of people
the government, including incentives to cover the 30 percent
that can be accepted into the program.
INSIGHT
THE END OF THE MICROBUS? ABEL LÓPEZ Urban Transport Specialist at World Bank Group
The days when microbuses reigned over Mexico City will be
disputes between municipalities and the city’s government
long gone. Miguel Ángel Mancera, the city’s former mayor,
regarding the reach of their responsibilities.
announced measures to advance the renewal of microbuses with cleaner buses as a means to reduce pollution. Abel López,
According to López, for people to move to public transport
Urban Transport Specialist at World Bank Group, thinks this is
there needs to be a change in the total travel cost. “Travel cost
a necessary policy but not sufficient to reduce pollution. “We
includes several variables. The access cost is the time it takes
tend to think that microbuses pollute more than new cars but
to get to a bus stop and the conditions of streets people must
there is little difference. Every additional car in use occupies
use to get to that point. The cost of the bus fare and the cost
road space, influencing traffic congestion and speed.”
associated to the conditions of safety and comfort must be added to the time spent getting to one’s destination,” he says.
Microbuses do not receive positive reviews from Mexico City’s population. A poll taken in 2013 by market analysis and
Asking for a change in the way people move around the
research company Parametría on mobility and transport in
city is easier said than done. When the Metrobús project
Mexico City revealed that microbuses are the least esteemed
was inaugurated back in 2005, it expected a modal shift
transport method among users, with 75 percent stating
of 10 percent, says López. More than 10 years after Line 1
they have a negative opinion of the service. Data from the
opened, he says the system has only witnessed a 4-6 percent
Institute of Transportation and Development Policy (ITDP)
modal shift. While results might not have been what was
show the costs of public transport systems and the associated
expected, Metrobús provoked a positive response from users.
externalities in areas of safety and comfort make the use of
Parametría’s poll found that 83 percent of those surveyed
public transportation a less preferred option. ITDP revealed
reviewed the service positively and Mancera says that the
that 81 percent of those surveyed would be willing to leave
latest Metrobús route, Line 6, helps 1.1 million users commute
their cars at home if public transportation were safer and 79
on a daily basis across the 20km covered.
percent said they would also do so if it were more comfortable. Regardless of all the discomfort microbuses cause, they are Though newer and greener units will help the environment,
well integrated and connected to other public transport
that alone will not do the trick. “The real impact we can have on
routes. “In Mexico City, almost every microbus route makes
CO2 reduction comes from people leaving their cars at home
a connection with at least one metro station,” says López.
and using public transportation,” says López. "To encourage
Though the entrance of new buses is expected to alter some
this modal shift, we need to promote methods that could
existing routes, new routes will be designed to reflect demand
improve the travel experience in a clean, safe, affordable and
and to be integrated with other modes of transport. For
reliable way.” Realizing effective infrastructure improvements
López, the change of microbuses obeys a legal rather than
might prove more difficult than expected, particularly in a city
environmental logic. “The law says that microbuses must be
where the allocation of responsibilities within government
10 years old on average but many of Mexico City’s units are
entities can be blurry. According to article 39, section XXVIII
older than 20 years, which means that they operate outside
of the Organic Law of the Public Administration of the
the established legal framework.” Mancera’s determination to
Federal District, municipalities are obligated to propose to
remove the estimated 14,000 microbuses in Mexico City from
the competent government entity the necessary measures
the transport system will take some time. The disappearance
to improve streets’ conditions. Section LII of the same article
of the microbus goes beyond merely renewing old units.
establishes that municipalities are responsible for building
“There will be a change in the concession scheme. Group
and rehabilitating secondary roads within their territorial
concessions will be favored instead of individual owner-
demarcation. While the law might be clear, the practice is
operators,” says López. “We will no longer be able to call them
rarely as easy as the theory sounds. There are ongoing
microbuseros. Instead they will be entrepreneurs.”
219
INSIGHT
DIFFERENTIATING TRANSPORTATION FROM SERVICE BASED ON PEOPLE ELÍAS DANA Director General of Transportes LIPU
220
Buses are not all the same, nor are all transportation services.
with the use of technology. “A common misconception is that
Making users aware of this is part of the mission set out by
operators do not use technology tools because they do not
Elías Dana, Director General of Transportes LIPU. The transport
know how to use them,” says Dana. He believes apps can help
company aims to create differentiated transportation services.
operators adopt more efficient driving routes. “We use apps
“We want to change the traditional transportation model to
on a daily basis, applied to the management of the operation.”
that of service based on people,” says Dana. Though several heavy vehicle OEMs like Scania and Daimler “We intend to compete with a differentiated service with
have invested in the development of telematics features,
the person driving the bus at its center, through constant
Dana says this is not enough. “OEMs have fallen behind
training, recruitment filters and incentives for our drivers.” The
when it comes to the added value they offer with their
incentives LIPU offers its drivers are part of the company’s
buses. We have had to find solutions on our own to meet
social responsibility strategy, focusing on staff wellbeing.
our requirements.” The automotive sector offers promising opportunities for Transportes LIPU. “This year the automotive
To differentiate the company’s services, Dana is also
sector grew impressively and we believe in the next two years
pushing to increase Transportes LIPU’s fleet. For 2017, the
it will enjoy a similar level of performance.” According to data
company expects to maintain the 20 percent growth it has
from ProMéxico, the automotive sector contributes 3 percent
been experiencing for the past three years. Growth itself is
of the country’s GDP and the country hosts 12 light vehicle
important because it feeds into the company’s fleet renewal
OEMs, nine heavy vehicle OEMs, and 90 of the top 100 Tier 1
policy. “Every year we renew around 10 percent of our fleet.
companies in the world. This means that there is an immense
However, in 2017 we will renew around 30 percent as we enter
pool of possible clients for LIPU.
new markets.” Transportes LIPU’s growth is partly rooted in the company being the preferred transportation service in several
The accelerated growth LIPU has experienced in past years
public and private sectors. “We are focused on personnel
due to its entrance into new markets and the corresponding
transport. We have a significant presence transporting
increase in its fleet have prepared Transportes LIPU to brave
personnel from the public sector thanks to annual bidding
the Mexican peso’s volatility caused by the global economic
processes. However, we believe that the private industrial
climate. “A volatile exchange rate is a circumstance that we
sector has much more growth potential,” says Dana.
have contemplated in our business negotiations. We have debt coverage and are open to establish negotiations to review
Technology advances change the way companies such as LIPU
our clients’ price terms when facing volatile exchange rates.”
conduct their business and operations. “We are experiencing
Transportes LIPU’s approach contrasts with the decision
rapid technology changes. Year after year the company’s
taken by members of the Mexican Council on Transport and
needs change,” says Dana. LIPU’s concern regarding
Logistics (CMET), who have already announced that it will
technology advances translates into more than just telematics
postpone possible increases in its fleet. Dana is not fazed.
systems. “Besides tracking and fleet monitoring, we want to
“OEMs are looking for ways to counter exchange rate volatility,
update mileage precision using GPS solutions. We also intend
they cannot just increase their prices. They have to find ways
to increase safety mechanisms with the introduction of virtual
to lessen the impact.”
co-drivers that provide real-time warnings of road hazards to operators.” Waze and Google Maps are recognized leaders in
At the end of the day, LIPU’s biggest bet is service.
virtual co-drivers but many companies are entering the field,
“Punctuality, quality service performance and users’ safety
as their popularity becomes a necessity rather than a luxury.
are our main concerns,” says Dana. “We do not intend to be
Telematics tools are useful for monitoring the operator’s
the transport service with the lowest price but the service with
behavior but are not the only way LIPU is involving its drivers
the best quality and the best drivers.”
INSIGHT
US INTERCITY BUS LINE TESTS THE ROAD IN MEXICO JOSÉ LUIS MORENO Regional Vice President of International Operations for Greyhound Lines Mexico
After the deregulation of the coach market in 1993, new
reach a penetration rate in digital ticket sales of 62-63 percent.
opportunities opened for US companies and José Luis
In comparison, the online share of its Mexican competitors
Moreno, Regional Vice President of International Operations
is limited to between 4 and 5 percent, according to Moreno.
for Greyhound Lines Mexico, says cross-border transportation
“Depending on their flexibility in terms of dates and departure
continues to offer a unique opportunity for new investors.
times, clients could find cheaper tickets if they used our digital services,” he says.
Hoping to take advantage of the more than 183 million border crossings reported by the US Bureau of Transportation
Greyhound’s digital approach also brought an unexpected
Statistics between Mexico and the US in 2014 and the more
surprise for Moreno. Along with its two main client pools,
than 14 million reported only in the Laredo-Nuevo Laredo
the company found a third niche to exploit. Concerts, sports
crossing, Greyhound expanded its existing bus route network
events and other social gatherings attract a large number of
to the city of Monterrey. The company had already been
people to the south of the US every year and, according to the
present in Mexico since 1958 but only with ticket sales. In 2015,
Texas Tourism Marketing Plan for 2017, visits from Mexico only
the company’s 100 anniversary, Greyhound finally decided to
in 2015 generated spending of over US$4.7 billion. College
take passengers directly from Monterrey to the Texan cities of
students, for example, found in Greyhound a cost-effective
Laredo, Dallas, Houston, San Antonio and Austin.
alternative for short tourism and cultural trips.
“We analyzed demand at our seven ticket-sales locations in
At the moment, private cars are Greyhound’s main
Mexico and we combined that information with the potential
competitors. But Moreno highlights security as one of the
market that exists in the country,” says Moreno, who says
main advantages the company can offer potential clients as
Mexico is one of the largest passenger transport markets in
a mobility alternative. The company is in contact with the
the world. This is backed up by Miguel Elizalde, Executive
state and federal governments on both sides of the border
President of ANPACT, who told Mexico Automotive Review in
to prevent any possible incidents and clients can be sure they
2016 that almost 98 percent of all passengers in Mexico travel
will travel to safe terminals in the US with enough last-mile
by bus. Across all its different market segments, Greyhound
connectivity to move to other destinations. Safety is assured
transports between 12,000 and 13,000 people per month.
using Prevost X3-45 buses built with a modular structure that
th
ensures the unit’s integrity in case of an accident. “We were positive about the potential that large and highly populated cities such as Monterrey offered and we
As an added bonus to promote Greyhound as a true mobility
expected high demand from routes to Texas,” says Moreno.
and tourism alternative, the company is also working with the
The company had two main target demographics: recurrent
US government and the US Department of Homeland Security
travelers who had to cross the border several times a week
to speed up bus crossings at the border through the Advance
because of their work and people with relatives in the US.
Passenger Information System (APIS). The idea is to collect information from passengers wanting to cross the border and
Moreno might have expected a smooth entry to the country
upload it to a database connected with the US Immigration
but what he did not foresee was the level of success
Office to pre-validate access. Monterrey is the first step for
Greyhound would have thanks to its unusual value proposition.
Greyhound in Mexico. According to Moreno, the company is
The company bet on a digital marketing strategy to target
still in its first stage in the country and its goal is to prove that
its clients, selling tickets at preferential rates depending
its value proposition is attractive both for potential clients and
on how early the client was willing to buy them. This was
investors. “We believe there is still an opportunity to grow in
revolutionary for the Mexican industry, in which only airlines
this market and once we deem it possible, we will analyze the
used this business model. The strategy helped Greyhound
possibility to branch out into new routes,” he says.
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TECHNOLOGY SPOTLIGHT
222
BOSCH, WE CONNECT THE MOBILITY INDUSTRY WITH THE DIGITAL WORLD Urbanization is creating challenges for the industry, raising the question of whether today’s mobility is fit for the future. Transformation calls for new and diverse solutions including technologies that reduce emissions, increase safety and solve traffic congestions. With its innovative concepts, Bosch pursues these three visions and pioneers the developments that will turn them into reality.
FLEXIBILITY FROM A TO B THANKS TO CONNECTED MOBILITY Taking the stress out of mobility means reducing traffic levels. Ways to address this would be to turn exclusively to clean and safe transportation solutions, merge housing developments with industrial areas and foster the use of intermodal transportation. This can be possible with an intelligent, connected infrastructure. Intermodal mobility solutions would allow commuters to use whichever mode of transportation is available. Bosch connected services already provide road users with unprecedented levels of flexibility today.
ONE STEP AHEAD WITH AUTOMATED MOBILITY Automated driving significantly improves comfort, reduces stress levels and increases road safety. Bosch has a clear vision: make urban mobility accident-free to the greatest extent possible. In cities such as Tokyo, there are three to five road fatalities for every 100,000 inhabitants. In others like Guadalajara, this figure rises to 15-35. Advanced infrastructure and better-equipped vehicles lead to safer roads. Nine out of 10 accidents are caused by human error, which means automation can play a major role in improving road safety. Current Bosch Accident Research studies indicate automated solutions could cut accidents in Germany by approximately one-third. With its many solutions, including driver assistance systems or innovative parking, Bosch is taking the next step toward a future of virtually accident-free mobility.
TOWARD AN EMISSIONS-FREE FUTURE WITH ELECTRIFIED MOBILITY A significant proportion of urban transport will be electrically powered in the future. Bosch is pulling all the stops to drive forward this development. However, conventional powertrains remain viable options and research indicates fuel-powered engines have optimization potential. Engines may be converted to run on synthetic fuel produced using renewable energy, making it resource-conserving and CO2 neutral. Emissions-free mobility calls for multidimensional thinking and Bosch is working on how to get there as quickly as possible.
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ANALYSIS
APPS AND CARMAKERS: STRONGER TOGETHER Automakers are coming to the realization that people are less and less keen on buying a car, especially in economically developed countries. With so many new mobility alternatives, a car’s total cost of ownership is no match for a couple of Uber rides a day or the occasional rental of a shared unit
224
INEGI says the millennial generation now consists of
There will likely be a revolution in terms of mobility that
approximately 30 million people. These individuals are
will challenge all automakers to adapt. OEMs are realizing
changing the purchasing paradigm, leaving ownership on a
that a business model focused on producing cars is not
second plane. In a study carried out by Deloitte regarding
enough. Ford is leading the much-needed transformation
millennials and their mobility preferences, 85 percent of
announcing it will become a mobility company instead of
the interviewees planned to buy a car within the next five
a car manufacturer. Other companies have followed suit
years. But Alberto Torrijos, Partner and Consultant at Deloitte
including the best-selling brand in Mexico, Nissan. Through its
Consulting Group, says “young people usually do not have
new Intelligent Mobility concept, Mayra González, President
the economic means to buy a car. But they still have mobility
and Director General of Nissan Mexicana, says “[Nissan’s]
needs, which has made solutions like Uber and Cabify
new mission is to revolutionize mobility globally.” But after
extremely attractive.”
years of solely building cars, no company can go through this process alone. Mark Fields, CEO of Ford, has stated that
Sustainability is a contributing factor to the rise in popularity
the company would invest in 25 mobility initiatives as part
of shared mobility platforms. Paris, Madrid, Athens and
of its new strategy. Other leading automakers are following
Mexico City have now announced their commitment to
the same trend and investing, partnering or even acquiring
eliminate diesel vehicles by 2025. Furthermore, the Mexican
mobility companies around the world.
government was the first emerging economy to present its environmental objectives to the UN, including a goal of
Although Uber has been the face of global mobility efforts,
reducing carbon emissions by 51 percent and greenhouse
especially in Mexico, many other companies have started
gases by 22 percent by 2030. This could potentially boost
to emerge and even to lead mobility transformation in
early adoption of alternative mobility solutions and limit the
certain countries. The biggest example is Didi in China.
use of private vehicles in the city’s central areas.
The company was Uber’s biggest competitor in the region
“
(Young people) have mobility needs, which has made solutions like Uber and Cabify extremely attractive” Alberto Torrijos, Partner and Consultant at Deloitte Consulting Group
and acquired Uber’s Chinese division after a two-year battle. Other examples include Cabify in Spain, BlaBlaCar in France, MyTaxi in Germany, Lyft in the US and Gett in Israel. Many of these players are attracting the attention of large automakers looking for the perfect partner to help them gain ground in the mobility race. General Motors invested in Uber’s competitor Lyft, Volkswagen boosted Gett, while Ford, Toyota, FCA and Volvo decided to target Uber. BMW and Daimler are also riding the trend. The former is investing in ride-sharing and carpooling services like Skift and Scoop, while the latter moved resources to Hailo and MyTaxi, which will
The truth is, however, that cars will not disappear. Strong and
now merge to become one of Europe’s main car-hailing
continuous investments in Mexican roads and car-oriented
companies. Car-sharing and micro-transit services are
infrastructure will make sure of that, at least in the medium
also attracting resources with flagship cases like ZipCar
term. During the current administration’s term since 2012,
and Chariot with Ford and Car2Go with Daimler. The
the government has invested approximately US$4.7 billion
momentum remains strong and companies keep looking
in road infrastructure, aiming to complete 52 new highways
for new mobility solutions to invest in. According to
by the end of 2018. According to the OECD, while Mexico’s
Visiongain, by the end of 2016 the automotive on-demand
metropolitan area (ZMVM) is now considered the largest
mobility market will generate more than US$5 billion in
urban agglomeration in the world with over 25 million
revenue. Uber alone has more than 8 million users who
people, it still suffers from a significant infrastructure deficit.
request approximately 1 million rides per day.
INSIGHT
PRE-EMPTING THE NEXT TRANSPORTATION REVOLUTION RICARDO WEDER General Manager of Latin America for Cabify
Necessity is the mother of invention and the modern world’s
says Weber. Mexico holds untapped potential that makes it
mobility needs are paving the way for new solutions. In fact, by
attractive for shared-mobility companies. INEGI reported
2020, the shared-mobility industry is expected to be valued
around 50 million people using smartphones in 2016 with the
at US$300 billion. Ricardo Weder, General Manager of Latin
capacity to host the platforms of shared-mobility companies.
America for Cabify, is certain that a third transport revolution is coming and Cabify is determined to be one of its leaders
Market openness allows for the creation of diversified products.
and most relevant players.
Cabify has over 65 different offerings. The company’s digital platform has five options in Mexico including Executive, Lite,
“The combination of shared mobility, autonomous and electric
Access, CabiFLY and CabiFLY Shuttle. The Lite and Executive
cars will be the long-term solution for mobility problems,”
options are similar to those offered by competing on-demand-
says Weder. The expectation that the shared-mobility industry
driver companies. Both options offer the possibility of making
will be worth US$300 billion is small compared to 2020
reservations for future trips, a feature that stopped being
expectations for global light vehicle production alone, which
exclusive to Cabify in late 2016 when Uber started a similar
was seen at US$1.6 trillion in a ProMéxico report, but the
service after users asked for it.
estimate is enough to interest companies like Cabify. Innovation and originality of service become evident in Weder’s premise is simple: newer technologies have improved
Cabify’s third and fourth service offerings. The Access service
the power and safety of cars. However, the underlying value
is intended for people with physical disabilities. Vans used for
proposition for the use of private vehicles remains unaltered.
this service are conditioned to fit five passengers, including
Several factors point to the upcoming transformation
the driver and a wheelchair in the back of the van. Data from
of transport services. “For young people in developed
INEGI show that as of 2010 Mexico had more than 5 million
countries, it no longer makes sense to buy a car and in the
people with physical disabilities, accounting for 5.1 percent of
future people will stop owning them.” Though the future for
the total population.
shared-transportation companies seems bright and growing in popularity, there are still several challenges. The biggest
Meanwhile, CabiFLY Shuttle is today a helicopter service
hurdle in Mexico, Weder says, can be found in government
offered between Mexico City’s Polanco neighborhood
regulations. “Companies must lobby to change regulations
and the Mexico City airport. The company expects to
that will open markets to mobility startups,” he says.
extend the service to the Santa Fe area in Mexico City in the future. Cabify is also working with IT suppliers such
Encouraging healthy competition between all industry
as Google to create real-time information on traffic and a
participants is important. “More competition equals more
street’s physical condition such as potholes and road work.
alternatives for users. The more competition, the bigger the
Should the plan be successful, information gathered will
industry becomes and we all win.” Weder argues that the
contribute to the creation of an integrated mobility system
only way to keep users’ interest at heart and promote the
meshing private companies such as Cabify with public
creation of mobility startups is to define laws that promote
transportation. According to Weder, technology companies
open industry, locking the possibility of price dumping out of
such as Google and Apple could benefit immensely from
the sector. For Cabify, this is not a matter of protectionism
information retrieved from mobility solutions, since it opens
but of regulations that make sense socially and economically.
doors to new business opportunities. But IT suppliers are
“Mexico City is the first place in Latin America with regulations
not the only partners Cabify foresees. Weder believes that
for transport networks. Now it needs to perfect them,” says
in the future, e-commerce companies such as Amazon and
Weder. Cabify’s competitor, Uber, holds 60 percent of the
Alibaba will depend on alternative mobility companies to
Mexican market, while Cabify dominates the other 40 percent,
provide express delivery solutions.
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INSIGHT
EXPLOSION IN ADOPTION OF MOBILITY TECH FOR TAXIS JAIME APARICIO Global COO at Easy
226
Technology often generates more social disruption than not
by almost 60,000 units, on top of many privately-owned cars
and technological advances are often received with a mixture
that Easy can also take advantage of for its newest service.
of fear and rejection. Trying to avoid this combination, fatal
The explosion in the use of cellphones in Latin America
for innovative enterprises, taxi app business Easy proposed a
helped Easy become a truly relevant player. According to
solution using the existing social and economic infrastructure
data from the Society’s Innovation Index (QuISI) 2015, in
to generate a new mobility solution, says the company’s
Mexico 57 percent of the population uses a smartphone. This
Global Chief Operating Officer Jaime Aparicio.
percentage exceeds Latin America’s 51 percent average. It is no wonder Mexico has been targeted by several app-based
“Easy is the traditional startup story: a company that
mobility companies.
without many resources started developing technology to validate it with users,” Aparicio says. Its first million-
“There are certain characteristics that make a market
dollar investment came in October 2012, when the startup
attractive enough and that every mobility company looks
received US$4.9 million from Rocket internet, known for
for. The number of transactions, or number of trips that take
investing in internet companies. This boost allowed Easy
place in one day, is among the most important,” says Aparicio.
to expand operations into Mexico, Malaysia, the Philippines
The explosion in the adoption of mobility technologies led by
and Thailand. “The fact that presenting the platform in new
Uber, combined with the high number of “transactions” made
markets does not imply great costs helped Easy expand
in taxis facilitated Easy’s entrance to the Mexican market.
its footprint,” says Aparicio. When the company started operating it only focused on taxi services. But evolution
“Drivers that have been with us since the platform started
of the market and competitors has made Easy’s services
understand the market’s evolution and have seen their
evolve as well. Transitioning to a new corporate identity,
businesses grow,” says Aparicio. Maintaining clear and
Easy Taxi became only Easy to position its new service,
open communication channels with drivers and users also
Easy Go, which offers private cars for transportation just like
influenced sustainable growth. “We offer our drivers a cost
Uber and Cabify. “In Mexico, we have two services, Easy Taxi
structure that allows them to operate and grow their own
and Easy Go, both operating on the Easy platform. As Easy
business,” adds Aparicio. “We want to translate benefits
Go is a novelty, it has been Easy’s most popular product
to drivers so they continue growing and constructing
this year,” says Aparicio.
their patrimony.” Easy does not face Uber and Cabify’s traditional struggle with taxi unions, and unlike its
Though taxis in Mexico tend not to have such a positive
competitors, Aparicio does not appear to be as concerned
reputation, Easy is determined to convince its users that their
with demanding stricter regulations. “Rather than more
taxis offer quality services. “Our platform brings together
governmental regulation, what companies need is legal
multiple mobility solutions and presents them to users so
certainty and the ability to improve the conditions under
they can move through cities in the safest, most transparent
which they operate.”
and agile manner, using existing infrastructure,” says Aparicio. This makes up Easy’s product offering, Easy Taxi and Easy
Companies like Easy not only have an impact on the mobility
Go, two services that aim to provide a mobility alternative,
business but also on other industries’ marketing strategies.
offering consumers the opportunity to choose between a
Easy has teamed up with companies Windows, Xbox,
traditional taxi service or a private-car-driver model.
Librerías Porrúa and Fresca to find innovative and efficient communication channels with passengers. “Rides usually last
Data from SEMOVI tags Mexico City as home to approximately
between 15 and 25 minutes. With the appropriate marketing
140,000 taxis, being driven every day. Therefore, Easy’s
message, we can generate a high impact experience and
possible pool of 140,000 vehicles surpasses Uber vehicles
interesting brand association,” says Aparicio.
INSIGHT
SMART, INCLUSIVE CITY TRANSPORT ALEJANDRO MORALES Co-founder of Econduce
Sustainable, smart and inclusive cities connected through
While the service’s popularity reflects positively on the quality
technology is Alejandro Morales’ vision for Mexico City.
and functionality of Econduce’s vehicles, it also reflects the
The Co-founder of Econduce says the company’s business
success of a business model that does not rely on standard
model has sharing economy at its center. “We knew we
marketing strategies. “We operate a business based on a
wanted to improve the city, the environment and people’s
networking model,” says Morales. “If we have more scooter
lives, while also offering a profitable business opportunity,”
stations and more scooters available, users will feel that it
says Morales.
is a convenient transportation method for them and we will grow more.” Expanding this is the company’s short-term plan.
While Econduce’s scooter model might be innovative enough
Of Econduce’s almost 3,000 active users, 60 percent have
to catch investors’ eyes, it was the environmental contingency
become regular clients. With only 5 percent of the company’s
period that began on March 14, 2016, and the subsequent
users being referrals from existing clients, the remaining 35
extended No-Drive Day policy enforced by Mexico City’s
percent are the result of the company’s limited marketing
government that boosted Econduce’s popularity. When this
campaigns, media appearances and promotional events.
happened in mid-2016, cars were prohibited from being used one day a week depending on each vehicle’s number plate.
Closing 2016 with almost 250 scooters, Econduce has
This measure forced commuters to investigate new modes
already reached the maximum number of clients it can
of transport. “Demand rose from one day to the next. We
accommodate per scooter. “The biggest challenge now is
had a planned and controlled growth rate but the No-Drive
to invest in expanding the scooter fleet, so units are available
Day policy gave us momentum,” says Morales.
to users at all times,” says Morales. The company plans to double its scooter fleet in 2017 to attract more customers
Despite being a startup, Econduce handled the extra
and to open more scooter stations. But this is easier said
demand without altering its services or prices. “The
than done. Even though Econduce’s vehicles do not require
availability of our scooters was reduced but all our users
special infrastructure such as complicated charging stations,
understood it was due to the period of restricted private
they do require funding to bring more scooters into the
vehicle use,” recalls Morales. He says the rise in the service’s
country and improve the technology that forms the business’
popularity during the No-Drive Day period was no surprise.
base. The company’s participation in the Google Launchpad
During the days that the city’s government enforced its
Accelerator will have an important role in this process. In fact,
car-use policies aimed at reducing pollution in the capital
Econduce fits perfectly with the Launchpad Accelerator’s
city, the public transport system passenger count on the
objective: a Latin American tech startup that can grow
metro increased between 15 and 18 percent. This accounts
with the help of Google engineers, resources and mentors.
for almost 800,000 additional passengers to the usual 5.5
“Econduce has a central technology component but it needs
million daily commuters.
to improve. Our app already has functions that can turn any scooter on and off but we need an extra push,” says Morales.
According to Morales, the real surprise for Econduce came months after the contingency ended when the company
Though increasing the fleet and making scooters more
registered even more trips than during the months of the
available is a business strategy, it is also intended to help
extended No-Drive Day policy. The company’s growth and
create an integrated transportation system in the city. “We
acceptance has been of such magnitude that Econduce
do not compete with Ecobici or other similar services,” says
is now facing a problem that every company would love
Morales. “We complement each other and in the end, we
to face. “We have reached a point where we would like to
all want the same thing: for people to be more responsible
maintain the number of users for a period of time because
in the way they use their private vehicle. That will reduce
an increase in users may limit their access to the service.”
traffic and pollution.”
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INSIGHT
INTERNATIONAL MOBILITY STANDARDS REACH MEXICO RODRIGO BEJARANO Director of SmartBike México
Public bike-sharing solutions in many large cities around
metro, private cars and cycling, bikes mostly come first or
the world have provided commuters with an alternative
second only occasionally to the metro.
to ownership, saving cyclists maintenance and providing
228
the flexibility of switching transport within the same day.
In addition to being more efficient and environmentally
SmartBike México manages the public bike-sharing service
friendly, the renting system for the cycles is computerized
in Mexico City. These bikes are parked at specific spots
and so generates Big Data that the company shares with
around the city, creating an alternative network of public
the city. Bejarano says the company shares more data than
transportation, and are available for use when needed.
even the metro, which in 2015 transported over 1.6 billion passengers, according to the metro’s website. “We generate
“The system we created for Mexico City was based on what
information on users, trends, routes taken, most-used
Clear Channel had implemented in Barcelona. Both cities
stations and how all these points are connected,” he says.
share several things in common: both have mountains, a
He adds Buenavista as an example, a metro station to which
valley, public transportation is similar and in certain manners,
a million people arrive by the suburban train in the morning
the movement of the population was similar,” says Rodrigo
and leave from in the evening. “We have 15 stations in that
Bejarano, SmartBike México’s Director.
zone alone. Users take bikes from that area and leave them generally between the Diana Fountain on Reforma and the
The company’s bike-sharing service started 20 years ago in
Angel roundabout. This information is extremely valuable.”
Rennes, France, and is now present in 15 cities worldwide.
It can be used by the city to improve urban planning,
Mexico represents 30 percent of their global operations with
determining which zones need more frequent upkeep or
6,400 bicycles, although Bejarano believes this number could
may need special cycle infrastructure.
rise to as much as 20,000. He explains that when SmartBike first implemented the service in the capital city’s historical
Bejarano is already prepared for the future and is ready
center, his team was worried about security but in reality,
to adapt the cycle system to it. “The application of new
the bicycles were well-received. “Public transport is efficient
technology to bicycles is much easier than in larger complex
in this city, including the metro and the Metrobús, but they
systems. The current system of scanning a membership card
are static, linear. They go from point A to point B without
will become a thing of the past.” The possibility of using
deviating from their specified route. Private vehicles congest
phones to scan a QR code, or a proximity system that detects
roads ridiculously, and other alternative motor transports
when a user approaches a station, could speed up the process.
such as microbuses are also limited,” he says. SmartBike México has not yet finished expanding in the city. If more people use bikes, fewer people will travel in private
“We usually grow 12 percent annually. In the four months
cars, thus liberating road space for freer-flowing traffic. It
following the gasolinazo, from January to April 2017,
also means better air quality and the levels of pollution are
registrations grew by 7 percent and usage has grown,” says
less likely to hit 150 IMECA points, the limit at which the “No-
Bejarano, detailing the company’s expansion plans. “We
Drive Day” contingency is implemented in the city.
think we will be able to reach zones we do not yet operate in although this decision is entirely up to Mexico City’s
Besides avoiding traffic, taking bikes to work and back can
government. We could expand to the southeast of the city,
help improve overall fitness, sorely needed in one of the
Coyoacan, Nuevo Polanco, within the central zone, Florida,
world’s most overweight and obese nations. As one of the
Del Valle, all of which present great growth opportunities,”
main reasons cited for not exercising is lack of time, cycling
he says, adding that even without expanding the areas in
to work could be an excellent option. Bejarano explains that
which SmartBike is present, it could potentially install an
when comparing travel time between two points in microbus,
extra 5,000 bikes.
INSIGHT
PEDAL POWER CYCLES INTO MEXICO MAINSTREAM FERNANDA RIVERA Director of Cycling Culture, Design and Infrastructure at the Ministry of the Environment at Mexico City (SEDEMA)
The public automated-bicycle system is an alternative
ECOBICI stations are located in three areas of Mexico City,
mobility solution that is altering transportation habits
namely Cuauhtémoc, Benito Juarez and Miguel Hidalgo.
worldwide. Having the option of using bikes for public use
These were chosen because they are the busiest sectors
in big cities is helping users reduce inconvenient commutes.
of the city. Surprisingly, studies from SEDEMA show that
It is a healthy, eco-friendly and cheap way to move around
only 50 percent of the users live near these stations and
cities, which is why 16 percent of over 200,000 registered
the other 15 percent live in the State of Mexico. “Every
users in Mexico City changed their cars for pedal power,
station is approximately one and a half blocks away from
according to Fernanda Rivera, Director of Cycling Culture,
another and there are stations in 36 metro stations in
Design and Infrastructure at the Ministry of the Environment
the city, as well as along four of the six Metrobús lines,”
at Mexico City (SEDEMA).
says Rivera.
ECOBICI, Mexico City’s shared bike network, is a
SEDEMA teamed up with CTS Embarq and researched
transportation service created for residents and which aims
emissions mitigation in the city due to the implementation
to improve mobility in the city. “The capital city registers 21
of ECOBICI. They found that ECOBICI users reduced CO2
million daily trips for all purposes, while ECOBICI records
by approximately 3,000 tons, almost equivalent to having
35,000 average daily trips,” says Rivera. “The government
planted 9,000 trees since the public service started. Rivera
established three main objectives for this transportation
says that this mobility initiative is a key to reducing climate
method. The construction of safe infrastructure with
change, such that public policies should benefit users in
bicycle lanes was prioritized, alongside the creation of a
many ways. “It is in the government’s interest to encourage
cycling culture not just for recreation but also as a means
cyclists because ECOBICI helps Mexico City’s Climate
of transport, and the implementation of mobility integration
Action Plan 2014-2020, a tool that integrates, coordinates
that could complement the public transportation network.”
and promotes actions to reduce the environmental, social and economic risks of climate change,” Rivera says.
The system allows registered users to take a bike at any station and return it to the one closest to their destination
To offer customers a better user experience, during 2013
within 45 minutes. Anyone who wants to access the ECOBICI
the government integrated the ECOBICI payment method
system can pay a subscription for MX$416 (US$23) per year,
with other systems, so they can pay the metro, Metrobus
equivalent to MX$1.16 per day (less than US$0.07 per day).
and light rail system with the same card. The ECOBICI app
Rivera explained that ECOBICI started operating in February
is also useful for cyclists. Users can report a bike in need
2010 with 84 bike stations and 1,114 bikes. In only six years,
of repair, if the system is not working properly and other
the system has grown 400 percent due to user demand.
incidents. Stations are also labeled in colors. A red label on
There are now 452 bike stations and more than 6,000 bikes.
the station means that the rack is empty. An orange label means there are five bicycles or less. Green means the rack
On average, 13 percent of city SmartBike users are women. But
has more than five bicycles ready to be used. This measure
in Mexico City, 40 percent of ECOBICI users are women. Rivera
was added in 2015, to improve the user experience.
says one of the main reasons behind this is the feeling of freedom this transportation method gives them. Cyclists may
“We want to improve our operation and have better
feel safer on a bike than walking on the street. Also, SEDEMA
operating strategies. A better system, better maintenance
offers free training for people who need to feel more secure
and in-depth analysis of travel options in case of an
as urban cyclists and to public transport drivers. They use the
expansion. We made this on the basis of cyclists’
bike service once so that they will have more empathy toward
demands that guide us to areas in which we need to
bikers and understand how to share the lane.
grow,” Rivera says.
229
INSIGHT
FIXING MEXICO’S MOBILITY, ONE COMPANY AT A TIME JOSÉ MONTERROZA Country Manager Mexico of Wheels
With over 5 million vehicles on the streets, Mexico City is
this journey. “Security and reliability are two of our main
among the worst cities in the world for traffic. According
priorities,” says Monterroza. “Employees can join the platform
to TomTom’s Traffic Index, commuting time increases
with their corporate mail account or we can build a closed
approximately 66 percent during peak traffic periods
server, depending on the company.”
compared with commute times off-peak. In zones like Santa 230
Fe and Polanco, access is limited and traffic jams can last for
Wheels already has 10 companies affiliated in Mexico and
hours. All these factors contribute to the need for contingency
30 globally. Its goal for 2017 is to close the year with 25
measures and made Wheels realize the city might benefit
corporate deals, building a network of 25,000 corporate
from sustainable mobility planning between companies and
users. But the company has a much more ambitious target
neighborhoods.
to solve Mexico City’s mobility problems altogether. “Mexican clients are aware of the mobility problems in the city and the
The company entered the Mexican market in 2015 presenting
environmental risks of an expanding automotive market. The
a carpooling platform that would take advantage of the more
government is also looking for solutions in terms of mobility
than 31 million empty seats moving daily through the city.
and infrastructure,” says Monterroza. “That led us to the
Wheels targeted large communities like companies and
conclusion that Wheels could work with the public sector
universities, offering its solution at practically no cost. The
to implement its mobility plans on a larger scale, connecting
company has moved forward to become a consulting partner
whole neighborhoods at a time.”
for companies that want to implement a healthy mobility plan for their employees. “In 2016, we focused on attracting users
Monterroza expects to attract more companies to join Wheels’
to our platform, primarily to identify the needs of the national
network and tackle mobility issues in the most congested
market,” says José Monterroza, Wheels’ Country Manager
zones in the city. “With a sustainable mobility plan, we could
for Mexico. “Now that we have understood how Mexico City
gather all companies located nearby and find a solution that
moves, we can charge companies for the implementation of
involves all residents and commuters,” he says. “As more
our services through an annual subscription.”
companies participate in the platform, road conditions will improve and commutes will be more effective.”
Wheels sustainable mobility plan is based on three services. First, the company performs a mobility diagnosis that allows
According to Monterroza, these practices are now common
it to understand how employees or members of a community
in Colombia and the government has actively promoted
usually move around the city, detecting preferred routes and
adequate mobility conditions. Companies with more than
approximate commuting costs. After that, the company
200 employees are now legally obliged to implement a
implements its mobile platform called Wheels Social,
sustainable mobility plan and report how their employees
optimizing time, environmental damage and monetary
are moving throughout cities. “Mexico is currently focused on
costs. “We create a closed group for each company within
regional or national plans, rather than targeting companies
the platform, so all members can interact to work out the
individually and metropolitan areas are experiencing mobility
best ways to share their commutes,” says Monterroza. “People
issues,” he says.
log into the platform, they register their commutes and their preferred method of transport.” Members can participate as
In Queretaro, Wheels is focusing on promoting the use of
drivers, passengers or register as willing to share a taxi or
bicycles after the implementation of the Quebici program.
cycle together. All commutes are defined with a date and
“We are also exploring how to integrate routes for pedestrians
time, point of origin and destination. That way, the platform
and how to include public transport routes to the platform. We
can calculate the optimal route and the estimated time of
see an opportunity to grow our services to help the corporate
arrival, and it can look for other users that could also share
buildings in these areas,” he says.
INSIGHT
BUILDING A ‘TRANSPORT COMMUNITY’ ALBERTO PADILLA Founder of BlaBlaCar Mexico
In a country where interstate transportation services are
offering are those with populations that exceed 800,000
limited to planes and buses, the first option to expand
inhabitants. The Bajio, central and western regions of the
the offering falls on a better use of the existing grey
country offer the best opportunities in terms of potential
infrastructure and vehicle park. With this is mind, BlaBlaCar
customers. “Collaborative economies work because of
Mexico is working toward creating a transport community
available information and information sharing would not be
based on trust.
possible without the development of technologies,” says Padilla. “BlaBlaCar works thanks to the widespread use of
“Rather than selling a car-pooling service in Mexico, we
internet and smartphones, which allow people to find new
facilitate a sharing economy, while contributing added-
transportation means.”
value services to the ride,” says Alberto Padilla, founder of BlaBlaCar’s Mexican subsidiary. Those services include
The widespread use of smartphones combined with the
a range of features such as supply-and-demand matching,
country’s characteristics and the prior existence of car-
ride safety and insurance, the latter two of which are key
sharing services made Mexico the perfect country in Latin
elements in the business model.
America to introduce BlaBlaCar. Padilla tags the company’s acceptance on the prior existence of services such as mobility
“Many people believe that safety is a restraining factor for
startups and Airbnb, a community of people who rent their
the success of a company like BlaBlaCar in Mexico. But we
homes or rooms within them to users with a verified ID and
have found that at first almost every country believed that,”
payment method.
says Padilla. Padilla says BlaBlaCar’s business model is more focused In a country where, according to the 2016 National Survey
on being a transport community than transportation
on Urban Public Security (ENSU), 53.9 percent of its citizens
professionals. The guidelines prevent drivers from generating
feel unsafe on the country’s roads and 39.8 percent feel
revenue from the rides, riders simply contribute to the fuel
unsafe in their own cars, safety warranties are essential to
costs of a journey that a driver would make regardless of
the success of a car-sharing company. “We try to generate
other users, to take advantage of existing resources while
a platform of information, so people feel comfortable and
sharing expenses.
safe traveling with their ride companions,” says Padilla. The platform validates the pictures and IDs of people who want
While it is true that services such as BlaBlaCar provide
to use the service. It also includes user profiles and reviews
innovative vehicle-use solutions, Padilla believes they
from other users.
can also help OEMs with their business. BlaBlaCar can be an ally to manufacturers, he says, as carmakers begin to
BlaBlaCar is overcoming reservations surrounding traveling
understand the emerging mobility concepts and the way
with strangers, offering 1 million car seats at the end of its
users are viewing cars. “Services like BlaBlaCar can offer
first year in Mexico. “Mexico has the potential to offer up
OEMs information such as possible product designs and new
to 100 million car seats,” says Padilla. But the company’s
patterns of use.”
founder knows that meeting that potential will take some time and patience, since BlaBlaCar’s presence in France for
The future of BlaBlaCar revolves around services rather cars.
10 years did not take off until five years ago.
“We do not place as much emphasis on the vehicle as we do on the services that accompany each ride,” says Padilla.
To date, BlaBlaCar offers mobility options between 1,000
This opens a business opportunity for insurance companies
cities in Mexico but there is room for growth. Padilla
to cover a newly created market niche, such as AXA that has
believes the cities that could most benefit from BlaBlaCar’s
already teamed up with the ride-sharing company.
231
ROUNDTABLE
HOW MUCH POTENTIAL DO MOTORCYCLES HAVE TO BECOME A TRUE MOBILITY ALTERNATIVE?
The more than 2 million motorcycles circulating on the country’s streets barely represent 5 percent of the country’s entire vehicle park. Even so, manufacturers, distributors and even financing companies have faith in the imminent growth of the motorcycle market. As mobility becomes a growing concern, clients can choose between an average motorbike with a cost that might range from MX$20,000 to MX$30,000 (US$1,100 to US$1,700) and a car with a base price between MX$150,000 and MX$200,000 (US$8,400 and US$11,200). The unknown is how well the city might embrace this mobility alternative in a system that until recently has been mostly car-oriented.
Public transport is rarely the perfect mobility option due to inefficiencies, so many people opt for motorbikes as a mode of transportation. Motorcycles use less space 232
on the streets and less than half the gasoline that a car consumes. The motorcycle sector’s growth in the country was so fast that although users are learning how to move respectfully, a culture of respect between motorcyclists and drivers on the streets is still needed. Italika offers a mobility solution but places safety with active
ALBERTO TANUS Director General of Italika
participation above all. To educate people on sharing the streets with other vehicles requires government assistance and proper regulations to stipulate the responsibilities of drivers according to their vehicle. Confined lanes for two-wheeled vehicles should be defined and traffic regulations must consider motorcycles as a private vehicle.
Bajaj sees the motorcycle market growing in the country but it is not yet at the level of countries like Colombia, Brazil, Argentina or similar Latin American countries where there are at least three times more people on a motorcycle than in Mexico. Motorbikes became a valid means of transportation for people about 14 years ago but their market penetration still has a way to go. This is related to the car-centric culture that dominates the market. Another aspect relates to the image of motorcycles as dangerous. This issue
SERGIO MIRENSKY Director General of Bajaj Motocicletas
has been addressed and it is expected that the number of motorcyclists will increase. We did a test of a typical route on the streets of Mexico City where we compared the times and costs against public transportation and a car, and motorcycles were advantageous.
Honda has a plant in Guadalajara with a production unit for motorcycles but our growth in this market is not as high as we would like. Motorcycles are growing well but a per-capita calculation is much lower than in Asian countries where there is one motorcycle for every two people. Our best reference in Latin America is Colombia where there are 18 bikes per 100 people. In Mexico, we do not even own two bikes for every 100 people, so we have high growth potential. Government initiatives rather
EDGAR PACHECO Sales Subdirector of the Commercial Division at Honda de México
than segment development has been opening the market. The price of gasoline and No-Drive Days in some cities may boost motorbike sales, particularly among people who can afford a car but have nowhere to park.
Mexico has a small motorcycle volume compared to other Latin American countries such as Venezuela and Colombia. However, sales of this type of vehicles will grow mainly because of the traffic conditions in Mexico City. People are tired of spending hours driving. Right now, bikes can be a riskier option but once we learn how to coexist with them, they will offer a quicker transport option resulting in an enhanced mobility environment. There are thousands of cars occupied only by one person and taking space that can be shared by at least four motorcycles. Replacing these vehicles could help reduce local traffic.
IGNACIO CARIDE Director General of MercadoLibre México
The motorcycle industry will keep growing as its perception as a mobility option increases, especially in cities. Mexico is a great market and we have opportunities 233
in many areas but we must start changing our mindset and focusing on education. Harley-Davidson has more students in its driving academies, which shows that people want to drive responsibly and are being proactive about learning. This means we need the best conditions in the country and in the market to guarantee safe transportation for motorcyclists. The street belongs to all of us, which means legislation and infrastructure should reflect it. With respect for other modes of transport and people, be they pedestrians, bikers or bus drivers, we can avoid
RAYMUNDO CAVAZOS Managing Director of HarleyDavidson Latin America
most accidents.
The potential for growth in the motorcycle market is immense; it already represents between 4.5 and 5 percent of BNP Paribas’ credit portfolio. These vehicles can become a true mobility solution both in urban and suburban environments, particularly in locations with underdeveloped urban transportation. Motorcycles offer an affordable and comfortable mobility alternative and at BNP Paribas we remain positive about our potential business opportunities in this segment. We already have partnerships with Harley-Davidson and several other motorcycle brands to be their official financing arm. Our challenge now is to develop products that can target the country’s unbanked population.
JORGE ÁLVAREZ CEO Mexico of BNP Paribas Personal Finance (July 2013-July 2017)
Right now, motorcycles are not recommended because they are not safe to use in urban settings such as Mexico City. The majority of road accidents registered, and often the most complex, involve a motorcycle. These vehicles do represent a mobility option in certain cities around the world but they are not an option we are looking to promote at the moment. Speed limits are essential for a city to function properly and that includes limits for motorcycles as well. Not all alternatives can fit into a sustainable mobility system. However, if the proper use of motorcycles becomes a standard and people learn to respect speed limits, then these vehicles could be accepted in the city’s mobility plan.
LAURA BALLESTEROS Deputy Minister of Planning at SEMOVI
INSIGHT
COMPLEMENTING MOBILITY SOLUTIONS UNDER ONE ROOF ARTURO ZAPATA President of Corporación Zapata
234
Necessity is the mother of invention and Corporación Zapata
convinced that moving forward, all those who drive a car
knows it well. Since the crisis of 1994, the company has looked
will have to adopt a complementary solution. Cars will be
for new ways to address its customers’ needs, creating new
used only for highway driving, long rides across the city or
branches and spin-off companies such as Ariza, Autocosmos,
when driving with other people.” Motorcycles, on the other
Kromtek and V4B. Zapata’s vision was to develop integrated
hand will be better suited for inner-city driving thanks to their
solutions for mobility challenges but the holding had focused
advantage in terms of space, allowing drivers to maneuver
only on vehicles as its main product in one way or another.
more freely, negotiate traffic and reduce commute times.
Finally, in 2016 the company took a leap of faith and partnered with Piaggio in a new mobility alternative that until now had
Now that Corporación Zapata has found its ideal partner in
not been made available in the Mexican market.
Piaggio, the company is working on its brand development strategy and the establishment of a strong dealer network.
“Motorcycles could be an efficient solution to the lack of
The holding opened a model dealership in Mexico City in late
mobility options but not in the way they are used right now,”
2016 and has since received letters of intent from various
says Arturo Zapata, President of Corporación Zapata. “They
investors wanting to open more dealerships in Mexico City and
are currently seen as a basic transportation method used by
in several cities throughout the country. Three new stores are
someone who cannot afford anything else.” Zapata says that
already open to the public in Mexico City and Metepec, State
the market for motorcycles in the country mostly targets
of Mexico. Zapata now faces the challenge of transforming
delivery services, motocross aficionados and an ultrapremium
the traditional business model of motorcycle purchases. “Until
segment that uses them purely for leisure activities. INEGI
now, buying a motorcycle in Mexico was like buying a blender,”
estimates motorcycles and scooters in Mexico City barely
explains Zapata. “There is little emotional connection attached
surpass 200,000 units, while almost 5 million vehicles make
to the purchase.”
their way through the overly congested streets. Along with its new dealership approach, Corporación Zapata Mobility advantages were one of the reasons Corporación
has set up competitive automotive financing for motorcycles
Zapata pushed to enter this market. The company’s president
and adequate aftersales service. Zapata believes that service
says that even though trends show people living closer to
and financing, or their lack thereof, are truly a nightmare
their work place, their commute may not be improving. The
for motorcycle buyers. Financing rates for motorcycles are
UN’s Urban Mobility Report sheds a light on one of the main
between 25 and 40 percent with only one- to two-year
reasons for this problem, showing an average of 1.2 passengers
terms. In partnership with Scotiabank, Corporación Zapata
per vehicle in Mexico. “In Mexico City alone there are more
has branded its solution as Piaggio Financial, powered
than 20 million people, which means that our mobility issues
by Scotiabank. “The bank had never formally financed
will not be solved by adding more roads,” says Zapata. Finding
motorcycles but is convinced that there is a solid and
a parking spot is yet another crusade. “Especially around
attractive business opportunity in Vespa scooters among
schools and universities, streets are packed with people who
Mexico’s middle class and particularly the highly educated and
cannot find a place to park,” Zapata says. Diego Solórzano,
ecologically minded young executive market,” Zapata says.
Director General of Carrot, explains in Mexico Automotive Review 2015 that cars are underutilized assets that spend 90
Corporación Zapata made the decision to focus on mobility,
percent of their useful life parked.
evolving from being a traditional car dealership and joining the list of companies that are transforming their business model.
The environmental factor was another trigger for Corporación
If its strategy succeeds, it will uncover a previously untapped
Zapata. “Moving around in a car one hundred percent of
market. “We do not want a slice of the pie that already exists.
the time is simply not sustainable,” says Zapata. “We are
We are creating a new market,” says Zapata.
VIEW FROM THE TOP
RIDING TO FREEDOM RAYMUNDO CAVAZOS Managing Director of Harley-Davidson Latin America
Q: What qualities have made Harley-Davidson’s units so
A: The reason we created this mobility and safety-oriented
coveted in the motorcycle market?
program is simple: the street belongs to all of us, no matter
A: Harley-Davidson makes quality vehicles and we make
what we drive or how we move on it. Everyone needs to
sure customers have the best experience. We promote life
respect each other to avoid accidents regardless of whether
experience and dreams of freedom, which means the driving
they are walking, driving a bus or on a bike. We must all follow
experience must be perfect. Although we offer motorcycles,
the same urban rules.
accessories and clothes, Harley-Davidson’s real focus is the person. But people have to feel connected beyond a
We are participating in the creation of a road safety culture
mere romantic notion. When clients buy a motorbike, they
and collaborating with the Mexican government at a federal
need to feel comfortable and the vehicle needs to fit their
and local level to make this happen. It is a difficult change to
body. When clients finds their perfect match, the driving
achieve but not impossible. Our first goal was to promote
experience intensifies.
the new road regulations implemented by the government and for people to behave with the same manners we see
We have a range of products for different market segments
in other countries, where drivers respect confined lanes and
and solutions. In Monterrey and in Mexico City customers
priorities, so that each mobility option can coexist safely.
enquire about vehicles that would offer a mobility solution
Some companies have already noticed our campaign and
to escape the traffic. Many are looking for accessible prices
want to participate, so we see a bright future for this initiative.
and the option to buy with financing. The best-selling models in Mexico are currently the Sportster Iron 883™ and the Harley-
Q: Harley-Davidson entered Mexico in 2007. How has the
Davidson Street® 750. The 750cc motorcycle moves with
market evolved?
agility and smooth braking. Its torque allows riders to travel
A: In cities like Mexico City, Guadalajara, Monterrey and
in a safe and practical way.
Queretaro, transportation needs are changing because of the number of cars. People are looking for other transportation
Q: How has the company innovated to maintain its
alternatives and the motorcycle is being transformed from
technological edge?
something recreational to a mobility option.
A: It is remarkable how much technology a motorcycle has. Our Touring family, for example, has completely transformed since
Brazil and Mexico represent 80 percent of our entire Latin
2013. People need to be aware of our full range of products to
American sales. Brazil is the biggest market for Harley-
choose a suitable model. Many think Harley has only similar
Davidson in Latin America. Mexico is the second, followed
models to the Touring bikes but we have a wide portfolio
by Argentina. We are building a strong network within
offering many technology and safety features. Our bikes have
these countries. After that, we will open new branches in
anti-lock brake system, strong suspensions for rough streets
Chile, Colombia and Peru. In Mexico, we have seen double-
and renovated frames for a smooth drive. High-end models
digit growth in sales since 2009. The year 2017 started
also include tire-pressure monitoring, infotainment systems,
more slowly because of general market conditions. In times
GPS, a touchscreen and even mobile connection to control
like these we need to build results-oriented strategies that
smartphones and to talk with other bikers. Technology in bikes
help us achieve better results.
is close to onboard car technology but is mostly aimed at offering our drivers the safest ride possible. Harley-Davidson is one of the world’s largest motorcycle
Q:
What
led
the
company
to
develop
the
manufacturers. It began selling in Mexico in 2007, after 75 years
#TheStreetsBelongToEveryone (#LaCalleEsDeTodos)
in the US. Celebrating its 10th anniversary in Mexico, Harley-
initiative and to what end?
Davidson has taken an interest in improving road safety
235
INSIGHT
INDIAN LEADER WANTS TO LEAVE MARK ON MOBILITY SCENE SERGIO MIRENSKY Director General of Bajaj Motocicletas
Smaller vehicles can help solve mobility problems and as the
that dominates the market.” Bajaj is focusing on broadening
consumer increasingly is more informed, motorcycles are
its portfolio before expanding its alliances to boost customer
gaining greater acceptance as a viable transportation option,
satisfaction. It also plans to offer a shopping and service
says Sergio Mirensky, Director General of Bajaj Motocicletas.
experience that could be a competitive advantage, along with its focus on providing excellent customer service and
236
After only four years in Mexico, India-based Bajaj has
sound financing plans.
positioned itself in the domestic market as a fast-growing company. For 2017, it expects sales of 50,000 motorcycles,
In Mexico, Grupo Autofin distributes Bajaj’s products
having sold 30,000 bikes in 2016. Mirensky says globally,
according to the Indian maker’s international business model
investors have a positive perception of the transnational
that places a master distributor in each country, which then
company. It produces approximately 4 million vehicles per
selects and operates a local company with the capabilities
year in four plants and investors appreciate that it leans on
to complement the parent’s vision. Grupo Autofin offers
market research to make decisions, carries out R&D and
customers technology, quality and innovation according to
manages competitive plants.
their purchasing power, based on its experience as a leader in car distribution, a model that is replicable for the distribution
Few motorbike companies are manufacturing or even
of motorcycles.
assembling locally, neglecting to take advantage of economies of scale the automotive industry could offer motorbike
According to many international newspapers like the
companies. Bajaj, however, has an assembly plant in Tultitlan,
Economic Times, Ducati has been looking since the beginning
State of Mexico, where it puts the finishing touches on its
of 2017 for a partner in India like Bajaj. This is to make small-
utility, commuter and sports two-wheelers.
engine bikes in order to get into a bigger competition with global markets. Regarding the possibility of the company
“Manufacturing in Mexico has experienced dizzying growth,
joining forces with Ducati, the Director General says: “if
boosted by the commercial area. We already need to
tomorrow we were to enter into a partnership with Ducati,
install more production lines or more shifts to meet sales
we would operate exactly the same way, holding a stake in
demand,” says Mirensky. He explains that its Mexico plant
the company. We would leave business strategies, marketing
faces challenges related to contracting, training and controls,
and designs all to the other party, Ducati in this case, and we
mainly because it aims for perfect assembly operations to
would support some manufacturing issues where we can add
make the vehicle functional. Despite these challenges, the
value to the product.”
local operations are reporting strong results, Mirensky says. Historically, Bajaj has worked with 100cc and 200cc
There is a great opportunity to increase the company’s
models but it wants to introduce motorcycles with larger
position in the Mexican motorcycle market thanks to several
displacements. Mirensky believes that Mexicans are becoming
factors, according to Mirensky. “Mexican consumers are more
more critical in their choices, comparing prices and products,
than aware of the price of gasoline here, and the general
so there is space for different brands. “There are different Bajaj
advantage of motorcycles over cars is that they use much
products, price ranges for different budgets and we want to
less fuel.” The company performed a test in a typical route on
give the best value possible at the best price,” he adds.
the streets of Mexico City to compare the times and costs of a motorcycle against public transportation and private vehicles.
Despite its successes, Mirensky sees much work ahead in
In the end, motorcycles proof more advantageous. “This was
Mexico. “The motorcycle market keeps growing in the country
proof that regardless of whether a buyer has the money to
but it is not yet at the level of countries like Colombia, Brazil,
buy a car, the motorcycle presents a reliable mobility option
Argentina,” he says. “This is related to the car-centric culture
and it is growing in popularity every day,” Mirensky says.
INSIGHT
MOTORCYCLES: AN URBAN MOBILITY OPTION ALBERTO TANUS Director General of Italika
Motorcycling in Mexico has not yet reached the popularity
behind. Italika’s 500,000 motorcycles sold annually reflect
that dealerships hoped but it has been growing over the
demand for alternative transport that is not as costly as a car
years. INEGI reported during the last quarter of 2016 that
but gives the user more control, Tanus says.
2.2 million bikes were circulating on the streets. Although the market is not at its peak, the country’s top-selling brand,
However, motorbikes can be both a problem and a solution
Italika, sees great potential just down the road. By targeting
when talking about mobility, Tanus says, adding that various
people whose habits are evolving toward new mobility
issues must be addressed for motorcycles to become a viable
alternatives and providing more affordable products, the
alternative. “Brands must promote better use of motorcycles
company says it is on course to sell a million bikes, doubling
in terms of safety, by providing active training.” When
its current yearly sales.
motorbike owners are in areas where they do not know the regional rule of law on bike use, they can become a hazard.
“We did not enter the market to take customers away
These problems arise due to the user’s ignorance, which could
from Honda, Yamaha or any other brand. We created our
be corrected with proper training.
own market, developing the category in which we wanted to participate and increasing the overall audience for
Another inhibiting factor is the government. If the legal
motorbikes,” says Alberto Tanus, Director General of Italika.
framework including Mexico City’s mobility law had welldefined incentives, motorbikes could become a mobility
Italika established its manufacturing operations in Toluca for
solution, Tanus says. “Cities should also have adequate
better market development and to speed up penetration,
parking for motorcycles, since units parked on the sidewalk
Tanus says, “but motorbike manufacturing still has room for
obstruct pedestrians, posing another problem. Mexico’s car
development in the country.” Components of national origin
culture can cause further complications because when the
are required for Italika to no longer depend on imports. The
police tow an illegally parked motorcycle, they rarely have
automotive industry already supplies motorbike assembly
the tools to do so properly and may damage the bike by
with a certain level of local content but in the motorcycle
removing it with equipment for towing a car.” Despite these
industry, there are areas of opportunity that have not been
issues, Italika is confident of driving its sales up. “The potential
exploited, according to Tanus. “During the crisis of 2008,
market of 1 million motorbikes per year is not an idea that
we tried using local automotive industry suppliers to take
can be discarded for those of us in the industry. In the long-
advantage of their production capacity but they were
term, motorbikes could be considered an excellent option
not familiar with our business, even though some parts of
for Mexican mobility.” Market growth is expected to remain
a motorcycle are similar to those of a car,” says Tanus. He
constant and Tanus speaks of double-digit increases in sales.
suggests that it would be easy for several suppliers to cross
This will be derived from an expansion of the company’s
over; tire makers for example could simply make different tire
distribution network and a wider range of models to extend
shapes and sizes with the same raw materials.
Italika’s products to more consumers.
Tanus says motorcycles are gaining speed as an alternate
Italika already has 3,500 points of sale in the country, 200 of
mobility solution. “We are looking to give people access
which are specialized distributors. The company also ventured
to their own means of transportation, allowing them to be
into online sales in 2016, which accounts for 1 percent of its
more efficient while conducting their daily activities in a
annual sales. “The fact that there is interest from the consumer
comfortable, reliable and fun way,” says Tanus. The company’s
so quickly tells us this sales outlet has great potential,” Tanus
priority is to make customers feel confident that bikes will
says. One sticking point is that delivery of online purchases
meet their transportation needs. Italika is specifically targeting
requires a complex logistics process, with direct distribution
people who want to leave either the traffic or public transport
from the plant.
237
VEHICLE SPOTLIGHT
238
HARLEY-DAVIDSON STREET ROD® Even luxury manufacturers are no strangers to current mobility needs. Harley-Davidson designed the Street Rod® with a single purpose in mind: to make the most of it in an urban environment. From fender to fender, the bike has been carefully designed to address the growing niche of efficient mobility. The Street Rod®’s single overhead-cam 8V 60° V-Twin High Output Revolution™ X 750 engine has 8 percent more torque than the Harley-Davidson Street® 750 with a total of 64Nm. The engine is tuned to deliver its best power output between 4,000 and 5,000rpm, with a strong midrange performance that allows the driver to enjoy the bike in most common street situations. Its compression ratio has also increased to 12.0:1 from 11.0:1, allowing power to be delivered between 8,000 and 9,000rpm. The High Output Revolution™ engine was designed to match the geometry of the Street Rod® chassis and its aggressive driving constitution. The bike’s suspension and brakes have also been redesigned to offer agile handling. The Street Rod® chassis includes rigid USD forks of 43mm supported by lightweight aluminum rods and an angle of between 32° and 27° to improve handling. The rear shock absorbers feature an external deposit to increase flow capacity and maintain stable absorption. The bike includes double-piston calipers and front disk brakes of 300mm, as well as anti-lock braking system (ABS) to improve braking control. To support all mechanical adjustments, the seat has an unladen height of 765mm to improve visibility and the bike’s tilt angle has increased to 37.3° on the right and 40.2° on the left from the a previous maximum of 28.5° on both sides for better handling.
The High Output Revolution™ X 750 engine has a torque output of 64Nm The Street Rod® follows Harley-Davidson’s Dark Custom™ concept based on lean and aggressive lines. The bike is available in three colors: Vivid Black, Charcoal Denim and Olive Gold, all sporting black 17-in, seven-split, openspoke cast aluminum wheels and new Michelin Scorcher 21 tires sized 120/70 R17V on the front and 160/60 R17V on the rear.
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NAICM Mexico City
FLEETS & LOGISTICS
10
Reaching the industry’s target to produce 5 million light vehicles by 2020 will be a feat on its own. However, once the industry reaches that number, companies will need to get those cars to the final client. Mexico being a natural logistics hub, proper infrastructure and customs policies are essential to ensure a healthy operation, not just in automotive but in every industry. More than half of the national cargo moves by truck and besides a more complete road network, the only way to make the logistics process more efficient is by developing strong rail and port infrastructure.
Fleets & Logistics highlights the challenges and opportunities within the logistics sector both from a user and a service-provider standpoint. Technologies used to improve logistics through telematics are also featured along with their potential impact on efficiency and security. Legislation and new trading systems are also discussed, along with new international agreements impacting Mexico’s automotive sector.
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CHAPTER 10: FLEETS & LOGISTICS 244
ANALYSIS: Mexico Improving Infrastructure but Hurdles Abound
245
VIEW FROM THE TOP: Benito Neme, CAPUFE
246
MAP: Main Ports, Airports and Highways for the Automotive Industry
248
VIEW FROM THE TOP: Piotr Zaleski, Hellmann Mexico
Honorio Rodríguez, Hellmann Mexico
250
INSIGHT: Miguel Trejo, Agility Mexico
251
VIEW FROM THE TOP: Alejandro Marines, GEFCO México
253
VIEW FROM THE TOP: Eduardo Alba, Expeditors
254
INSIGHT: Christian Speit, DACHSER Mexico
255
INSIGHT: Torge Koehnke, DSV Air and Sea
257
VIEW FROM THE TOP: Erik Meade, Panalpina
258
VIEW FROM THE TOP: Antonio Vargas, Mexproud Shipping
259
INSIGHT: Justin Facey, TIBA Logistics Solutions
260
VEHICLE SPOTLIGHT: Symmetrical All Wheel Drive + Motor Subaru Boxer
262
VIEW FROM THE TOP: José Luis García, DHL Supply Chain México
263
INSIGHT: Daniel Miranda, UPS Mexico
264
VIEW FROM THE TOP: José Zozaya, Kansas City Southern de México
265
VIEW FROM THE TOP: Ernesto Donnadieu, Ryder de México
266
VIEW FROM THE TOP: Humberto Cantú, Dicka Logistics
243
José Vega, Dicka Logistics
267
INSIGHT: Rafael Mora, Corrubox México
268
INSIGHT: Miguel Cavazza, Walmart de México y Centroamérica
269
VIEW FROM THE TOP: Ángelo Gordillo, Sitrack México
270
INSIGHT: Andreu Casadellà, TomTom Telematics
271
VIEW FROM THE TOP: Barak Gazit, Traffilog Latin America
272
ROUNDTABLE: How Satisfied are You With the Available Talent Pool in Mexico in Terms of Logistics?
ANALYSIS
MEXICO IMPROVING INFRASTRUCTURE BUT HURDLES ABOUND Investors consider Mexico an ideal entry point to access 46 other markets including the US thanks to a wide array of FTAs. The country’s trade and natural geographic advantages, however, is now being limited by its saturated infrastructure and faulty administrative processes regarding logistics Recognizing that the intertwined logistics problems have an
Transformation Area at EY Mexico's Automotive Center, told
impact on the country’s competitiveness, the government has
Mexico Automotive Review (MAR) 2016: “It is vital to expand
set out to make improvements, investing large amounts in the
the current logistics network with roads and railroads, ports
renovation of roads and the construction of new highways
and dry ports. Existing infrastructure is barely enough and
and railroads. According to the Ministry of Transportation
many highways are already showing signs of overcapacity.”
(SCT), 26 highways have been constructed or expanded
Logistic costs in Mexico can represent from 10 to 40 percent
since 2012 and the current presidential administration’s goal
of a product’s overhead. In developed countries, this cost
is to complete a total of 54 by the end of its term in 2018.
is only 10 percent. As the automotive industry grows, more cars need to move across the country to reach either ports,
244
Even so, transportation remains a hurdle. “Mexico has
airports or the border with the US, 5 million by 2020 to be
improved its road infrastructure but there are still some
precise. Without enough connectivity, rather than being in
obstacles on major highways. One of the challenges for
a privileged position, companies will face added expenses
Mexican exports via road and air is also the efficiency of
related to logistics problems.
customs procedures. This is one of the most difficult areas for the logistics industry because truckloads repeatedly may
Airport infrastructure also poses issues of its own. Mexico has
have to wait weeks at the border before they can cross,”
the third-largest number of airports in the world, after the
says Agustín Picado, Country Manager of UPS Mexico.
US and Brazil, with a total of 1,414 airports reported by the
“
Existing infrastructure is barely enough and many highways are already showing signs of overcapacity” Andrés Lerch, Advisory Partner and Leader of the Operations Transformation Area at EY Mexico's Automotive Center
General Direction of Civil Aviation (DGAC) in 2015. However, not all are operational or available to most aircraft. Only 360 of those airports are certified by DGAC and many of those are unused. According to the Global Competitiveness Index 2016-2017, Mexico ranks 61st out of 138 countries in quality airport infrastructure. The federal network of Mexican airports shows only 76 are officially registered. Of all flights in Mexico, 76 percent are concentrated in only 10 airports, according to DGAC. Internally, operating airports also must confront difficulties. Francisco Pertierra, the Director General of AeroUnion, says smaller airports “do not have the necessary infrastructure to load and unload large cargo airplanes.” This forces cargo companies to either use smaller aircraft or to move loading equipment to the final destination, increasing
Among the solutions are free-trade zones (FTZ) that have
costs. Those flying into Mexico’s capital and largest business
gained importance as an option for companies to make
hub, Mexico City, arrive at Mexico City International Airport,
their border crossing more efficient. Under the Customs
which is saturated.
Technologic Integration Project (PITA), established by the Ministry of Finance and Public Credit and the
The construction of the New Mexico City international
Tax Administration Service, the government expects
Airport will ease things up, according to Erik Meade,
to modernize and digitalize 60 points of revision that
Country Managing Director Mexico of Panalpina, as one
manage almost 99 percent of all customs operations in
of the main dilemmas for the country’s airports is the
the country, allowing companies to receive their goods
priority of passengers over cargo. “The government should
directly at the industrial park instead of waiting for
incentivize the construction of more airports throughout
approval at the border.
the country, mostly because the issue directly relates to Mexico’s competitiveness,” he said. “The Bajio region
Industry watchers says much more is still needed. Andrés
is growing thanks to the automotive industry, yet some
Lerch, Advisory Partner and Leader of the Operations
locations would benefit greatly from better air connectivity.”
VIEW FROM THE TOP
LOGISTICS OPERATORS WANT ONE UNIFORM TOLL SYSTEM BENITO NEME Director General of CAPUFE
Q: How do CAPUFE, the Communications and Transport
A: With the goal of optimizing transport times, the most
Ministry (SCT) and the federal government collaborate on
common demand from fleet managers and road users is to
the allocation of resources for highway projects?
employ only one electronic toll collection system (ETS) for
A: SCT has sole responsibility for new highway projects
all toll roads in the country. To address this issue, SCT in
while CAPUFE is in charge of all renovation, extension and
collaboration with all road operators across the country put
modernization initiatives for the infrastructure it manages.
in motion the Interoperability System in 2014. At the same
We establish all priorities related to the concessions
time, the ministry implemented the new ETS established
granted to CAPUFE and we communicate those to SCT. The
by CAPUFE, which is now used as a reference for all other
ministry then negotiates the allocation of resources with
operators in the country.
the Ministry of Finance and Public Credit (SHCP) during the establishment of the Federal Expense Budget in each
To ensure the efficient implementation of the new ETS,
fiscal term. Regarding projects for highways and bridges
CAPUFE modernized all its electronic toll equipment
managed by the National Infrastructure Fund (FNI), CAPUFE
and introduced multiprotocol antennas to ensure a wider
is in charge of designating the necessary resources needed
capability to detect and read different ETS protocols,
for each project and presenting a proposal to Banobras.
including 18000-6B, 18000-6C and IAG. Currently, of the
This entity then submits all projects for authorization to
1,032 lanes with ETS booths in CAPUFE’s network, we have
FNI’s Technical Committee, which includes SHCP, SCT, the
installed multiprotocol antennas in 692. This modernization
Ministry of Public Affairs and Banobras.
project has strengthened the network’s multimodality, increasing users’ payment options.
Q: How much are tolls expected to rise in the coming years and how are those resources going to be allocated?
Q: What are CAPUFE’s investment plans regarding
A: FNI instructed CAPUFE to increase all tariffs in its road and
technological development and modernization of ETS
bridge network by Nov. 30, 2016. Tariffs had not increased
infrastructure?
since 2012, which represented a significant lag when
A: Between 2012 and 2016, CAPUFE invested nearly
compared to the 18 percent accumulated inflation between
MX$800 million (US$45 million) in the renovation of toll
2012 and 2016. Tariffs have been updated with an average
booths and equipment in the Mexico City-Cuernavaca-
increment of 8.7 percent to balance this disparity. New tariffs
Acapulco corridor, as well as the Chamapa-Lecheria
generate more resources, which in turn can cover operating
highway. This investment has reduced crossing times at
expenses, as well as maintenance for all roads.
all toll booths. CAPUFE still has more projects planned for the administration’s remaining term and in 2017 we started
Q: How much of CAPUFE’s budget is destined for
a technological modernization project in the Mexico City-
maintenance operations?
Queretaro-Irapuato corridor. These roads are crucial to both
A: Annually, CAPUFE allocates approximately 56 percent of
industry and tourism due to the volume of private and cargo
its budget to low and high-maintenance projects. The current
vehicles circulating daily. This is only one stage in a long
administration has made a historically high investment in
project CAPUFE has set in motion to benefit users and
infrastructure preservation, allowing CAPUFE to maintain its
the country.
entire network. Just in 2017, CAPUFE’s budget for preservation and renovation was MX$7.28 billion (US$409.8 million). Federal Roads and Bridges (CAPUFE) is a decentralized entity
Q: What are the most common demands from fleet
with over 50 years of experience in the management of toll roads
managers and operators regarding the conditions of roads
and bridges. Its goal is to exploit and manage all roads and bridges
managed by CAPUFE?
operated by itself or through other entities by concessions
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MAIN PORTS, AIRPORTS AND HIGHWAYS FOR THE AUTOMOTIVE INDUSTRY
Tijuana
Mexicali
CiudadJuarez Ensenada Nogales
Santa Ana
Hermosillo
Chihuahua
Ciudad Obregรณn
246
Torreon
Culiacan La Paz
Todos los Santos
Durango Mazatlan Zacatecas
Aguascalientes
Tepic Leon Guadalajara Irapuato
Modernized Federal Highway Highway
Zamora Manzanillo Colima
Not Modernized Within the New National Logistics Platforms System Integral Port Administration (Private) Construction of Specialized Terminals and Installations New ports Expansions Ports and Terminals tendered to the State Integral Port Administration Integral Port Administration (Federal - STC) Airports
Source: Ministry of Communications and Transportation
Laz
Piedras Negras
Nuevo Laredo
247
Reynosa Matamoros Monterrey Saltillo
Ciudad Victoria Altamira
Cd Valles San Luis PotosĂ
Tampico Cancun Progreso
Tuxpan
Queretaro
Merida Tulum
Campeche
Atlacomulco Morelia
Mexico City
Toluca
Jalapa
Cuernavaca
Chetumal
Veracruz Puebla
zaro Cardenas
Villahermosa
Chilpancingo
Oaxaca Tuxtla Gutierrez
Acapulco Salina Cruz
Ciudad Hidalgo
VIEW FROM THE TOP
FOCUS ON SERVICE SPURS ABOVEAVERAGE GROWTH Piotr Zaleski President and CEO of Hellmann Mexico
Honorio Rodríguez Automotive Logistics Manager of Hellmann Mexico
Q: What have been Hellmann’s main drivers of growth
countries. We have enough experience in road, rail, sea
since 2016?
and air transportation and we also offer sequencing and
PZ: Depending on our line of business, we are growing
distribution solutions. Now, we are trying to bring all that
between 10 and 15 percent year-on-year, which is above
knowledge to Mexico.
the logistics industry’s average of approximately 5 percent. 248
Service has been a priority for Hellmann and has been
PZ: Having developed our sea and airfreight services
the cornerstone of our growth. Unlike other companies
it is time to bring our warehousing and distribution
that focus on building their commercial presence first, we
operations to Mexico. Challenges regarding local
seek to be as close to our clients as possible. We open
infrastructure make these services crucial for clients to
operations offices wherever we are needed. We prefer to
remain competitive. We are analyzing how our clients’
not offer our services when we know we cannot comply
distribution centers are spread across the country and
with clients’ requirements and we have found they value
based on that, we are creating the best solutions for
this honesty. There is nothing worse than a failed project
the company. This will also help us minimize waste in
and having a negative reputation preceding you.
the supply chain, which is where we see the biggest opportunity in the Mexican network.
Our staff is also a huge part of our success. Our talent turnover per year is less than 1 percent, which gives
Q: Why had Hellmann not explicitly targeted the Mexican
clients confidence in how things are run at our company.
OEM sector before?
Our clients always deal with the same person, which
HR: Today, Hellmann’s operation in Mexico has grown
ensures continuity. At Hellmann, we always try to develop
enough for us to offer this service effectively and with
our own talent first, before hiring someone new to fill a
good revenue margins. We secured an OEM client in March
high-level position. HR: We saw good results in 1Q17 and among our different Vertical Industry Solutions (VIS), the automotive industry wa s a m o n g t h e m o st s u cce ss f u l , representing 40 percent of Hellmann’s
2017 and we are negotiating an umbrella
20%
Hellmann’s road freight and intermodal operations
total revenue in 2016. The arrival of new OEMs has proven an advantage for the
contract with another company to offer a similar service to what we do in Europe. Q: What do you see as the main obstacles for Mexico to grow as a logistics hub? PZ: The automotive industry keeps growing but the road and rail infrastructure is reaching its peak. Meanwhile, sea and
company, both through direct targeting them directly as
air transport providers are not normally aligned to the
well as their supplier chain.
needs of the market, causing over or under-capacity situations that have to be addressed. Ports and custom
Q: What are Hellmann’s plans to offer added value to
offices are also critical factors that cannot be overlooked.
automotive clients?
Mexican ports are among the most expensive in the world.
HR: In Mexico, 40 percent of our operations are managed
All customs offices have different points of view and
through ocean freight, 40 percent with airfreight and
bureaucracy is increasing costs radically. The only way for
the remaining 20 percent is divided between road
Mexico to compete with other logistics hubs is to integrate
freight and intermodal services. Until now our focus
customs agencies into the supply chain.
was on Tier 1 and Tier 2 companies but we have started working with various OEMs located in Mexico. We already
Investment in logistics infrastructure and human capital
work with several European automakers in their home
development is vital for Mexico’s growth. Talent will be
Mexico’s tool to compete with more advanced economies and companies can contribute by helping young people reach their full potential. Having a cultural exchange within Hellmann has helped our Mexican team learn best international practices and it helps foreign employees understand how the local market works. We want to bring our international best practices to Mexico, which
Almost 40 percent of Hellmann's revenue comes from the automotive industry
means all spending on training is an investment more than a cost.
The company is also focusing on improving the IT department and establishing a better connection with
Q: How have Hellmann’s operations in Mexico impacted
clients’ operations. This is particularly important in the
your client-attraction strategies?
automotive sector where large amounts of data are
HR: We are selective with our clients because we think
generated and shared. We are consolidating the clients’
we can offer a better service if we remain specialized.
ERP software into our own platform, offering companies
Many of our existing contracts have been sealed thanks
a much more condensed analysis of how their cargo is
to referrals from our existing network.
moving, which components are being shipped and what transportation providers they are using. These projects
PZ: As a family company, we are flexible enough to
are still limited but we expect more companies to be
transform our operations locally and globally. We react
interested before the end of 2017.
quickly, which proves a clear advantage especially with automotive companies. But not all companies match
Q: How do you see the relationship between Mexico and
Hellmann’s philosophy and just as we choose our
the US impacting logistics operations?
providers, we choose which companies we can cater to.
HR: Due to our German origins, our biggest market
The only way to have a healthy client portfolio is to have
opportunity is in logistics operations from Europe, Asia
a mixture of big, medium and small clients. Moreover,
and South America. But what we saw was more fear and
clients that move one container per month are just as
uncertainty than an actual negative impact to general
important as those moving 100 containers in that same
operations. We had many secured contracts and both
period. Rather than just numbers, clients are faces that
OEMs and suppliers kept coming to the country despite
we recognize each day.
announcements made in the second half of 2016.
Q: How is Hellmann innovating in technology and what
After the announcement of an OEM divesting in San Luis
new applications are available?
Potosi, many companies that were planning to follow that
HR: Our real-time, end-to-end cargo monitoring system
OEM panicked. Luckily, they did not lose the business
for sea, air and road transportation, Hellmann Smart
and they only had to transfer their operations to other
Visibility, is gaining ground in the market thanks to its
production sites. Companies also have many markets
security advantages. We have also created a variation
to develop other than the US and some Mexican plants
of this platform called Sky Angel, which connects cargo
are the sole manufacturers of certain vehicle models
directly with the police force. The original platform
that are distributed globally. Although the US remains
allowed clients to know where the cargo was and how
Mexico’s biggest client, companies are taking advantage
the operator was performing. This new version sends an
of Mexico’s other trade relationships.
alert to authorities, shortening the response time in case of any eventuality and increasing the recovery rate of
The only clients that remain more cautious are the ones
stolen containers.
supplying predominantly to OEMs in the US. These companies are waiting to find out how the business
The original Smart Visibility add-on is a growing
relationship between Mexico and the US will develop
technology advantage and we keep working on improving
before continuing their own growth initiatives. This does
it. Customs cannot release the system as part of the
not mean they are diminishing their production capacity
cargo, representing added costs for clients. This has
or previous investments in the country.
forced us to limit this solution to the export market. With Sky Angel, however, we have had more success in national freight. We noticed that the biggest security risks are in
Hellmann Worldwide Logistics is a third-party logistics
the last stretch of the cargo’s journey. We presented this
provider founded in 1871 by Carl Heinrich Hellmann. The
product in 2017 and are gradually overcoming the fact
company now has a network of 19,300 employees in 443
that prevention culture is not that common in Mexico.
branches located in 157 countries
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INSIGHT
PERSONAL TOUCH INTEGRAL TO WINNING FORMULA MIGUEL TREJO Sales Director of Agility Mexico
The personal touch can be the determining factor in winning
The company works in a variety of industries but its focus is
and retaining clients by instilling confidence that a job will
on the automotive industry. Cooperation with large vehicle
be done well. In the logistics segment, this means ensuring
manufacturing companies remains largely unexplored
supplies will arrive punctually and intact, regardless of the
because Agility specializes in alleviating the logistics
complexity of the transport means.
challenges of the suppliers to these manufacturers. “The Agility Connects' suite of advanced IT tools gives customers
250
“I like to make collaborative relationships with our
visibility and control over their supply chains,” says Trejo.
customers, especially with companies also focused on
The company even provides the possibility of locating
improving their supply processes not only in terms of cost
a specific piece or article inside a container with just an
but also in efficiency,” says Miguel Trejo, Sales Director
SKU through its Agility Orders Management tool. Another
of integrated logistics provider Agility Mexico. “Many
benefit offered is notification of proactive status. This is how
customers are looking to reduce costs. If we do our job
an executive within an automotive plant can track anything
well, we create a partnership in which logistics savings are
through an Electronic Data Interchange application, which
not just a reduction of our prices.”
also allows access to information in real time.
A third of Agility’s Mexico operations are related to the
Unsatisfied with just technological improvement, Agility
automotive market. The company’s goal is to treat different
continues to define areas requiring attention, such as
types of customer, from SMEs to big multinational companies,
infrastructure. Trejo explains that the advantage of working
in the same way – an approach born from its roots as a small
in automotive is that it affords an understanding that while
company itself in Kuwait. Agility has grown both organically
the government has invested heavily in infrastructure,
and through mergers with global brands. Today, a logistics
“we still see some areas of opportunity that need to be
provider like Agility Mexico with a presence in more than
addressed including road quality and railroad concessions.”
120 countries is an added value for its customers, Trejo says.
Approximately 75 percent of cars are transported either to the US or to a port for importation or exportation at some
Because it was founded in an emerging market, the company
point during the production process. Rail infrastructure needs
has focused on serving businesses in these countries.
to be improved to provide more options for moving parts
Typically, big logistics providers are from Europe or the US,
and vehicles. Access to sound infrastructure is necessary to
which can cause them to lose touch with all the challenges a
guarantee delivery times, reliable execution and safe transfers.
small business may face. Consulting firm AT Kearney estimates
Customers work with Agility so they can focus on their core
that logistical costs in Mexico represent 12.6 percent of the
business, Trejo says. “You have to map the customer’s needs
supply chain’s overhead, so savings are not to be sniffed
for each solution. Simply giving a quote online does not
at. While 40 percent of these logistics costs corresponds
necessarily solve the customer’s genuine needs.”
to transportation, the remaining 60 percent is related to inventories, order processing, warehousing and planning for
Another issue for customers is continuity. “We are the best
transport operations.
option for transfers of complete production lines, including disassembly, transportation, logistics and reinstallation
Agility provides freight-forwarding products for air, sea
when companies want to work in another country. Mexico
and road. It also has logistics, including warehousing,
is in eighth position among emerging markets for our
distribution, systems and technology and specialty services
operations out of the total 120 countries in which we have
for companies worldwide. The company can suggest the
a presence. Because Brazil, one of the most important
best mode of transportation and the most efficient route to
economies in Latin America, is struggling with a complex
cost-sensitive customers.
situation, it is the moment for Mexico to shine,” says Trejo.
VIEW FROM THE TOP
FRENCH GIANT SEEKS GROWTH IN MEXICO ALEJANDRO MARINES Director General of GEFCO México
Q: How is GEFCO positioned in the Mexican market?
go wrong. This keeps us from improving our quality and
A: We are in a transitional process. The company is growing
satisfying the demands of our customers. The public and
and establishing relationships with other businesses. Every
private sectors must work together to solve infrastructure
company starts with someone and our first partnership
issues and put new projects in motion as soon as possible.
was with Peugeot. From there, we grew our presence and approached other companies worldwide. We can
Q: What environmental strategies is GEFCO implementing
offer automotive companies every service they need to
in its operations?
grow their operations, including vehicle transport, internal
A: We have two long-term projects with other companies to
logistics and auto part shipments for the aftermarket. We
build reverse logistics services. However, to make this viable
endeavor to improve our portfolio in a local way, supported
for the market, we need the participation of companies willing
by our global experience. Most of our competitors are
to share their packaging. We must also establish a solid
specialized either in inbound or outbound operations. Our
network with recognized routes to make our transportation
advantage is that we can do both. Our participation in
operations efficient. Furthermore, we need to understand if
Mexico is expanding and on average, we are growing our
our clients use cardboard, plastic or pallets and how they
revenue by 30-35 percent each year. We are still a small
usually transport their products. Without that information,
player in the country but we are getting stronger.
we would only waste resources. This service is still incipient in Mexico because there are few clients willing to participate.
Q: Your solutions are handled by a control tower that coordinates GEFCO’s entire supply chain. How does that
Another element of our environmental strategy is to keep
work in Mexico?
trucks in the best possible condition. As soon as we grow our
A: The control tower is located in Paris and works with
customer base, we will be able to do more in the sustainability
Mexico to coordinate the work with Peugeot Argentina
area. I expect to see electric heavy-duty trucks in the future.
and Brazil. This tower coordinates auto part shipments to
Electric cars are already here, which is why I think it is part of
Peugeot’s facilities in these countries. These operations
our responsibility to innovate with these kinds of solutions.
combine many types of transportation to reach their destinations. Sometimes we combine ground transportation
Q: What are your growth expectations for 2017 and how
with storage, sea containers, customs services and whatever
does innovation impact your planning?
our customer needs. Our control tower is in charge of
A: Our expectation is to maintain 35 percent growth, just
measuring all distances, estimated arrival times and costs,
like in previous years. We are always looking to reduce our
so we can align all operations to the client’s budget. The
costs. We know that logistics costs are a key part of supply-
experience we have in the automotive industry has also
chain development, so we must be creative enough to keep
helped us expand to other sectors, working together with
our prices competitive by introducing new technologies.
our customers to continuously improve.
Online operations are growing, for example, which means we need to adapt to new e-commerce strategies and learn
Q: What hurdles have you identified to improving logistics
to compete in new markets. The automotive sector is always
operations in Mexico?
evolving and we need to keep up with our clients’ growth.
A: The logistics market in Mexico is big and has great potential. However, we need more investment from the government in better and safer infrastructure. In theory, this is not the
GEFCO is a French logistics provider for manufacturers
responsibility of the logistics companies but we are the ones
with global operations. The company offers ground, air, sea
that suffer due to bad road conditions. Even when we have the
and rail transportation for a variety of industries including
technology, the infrastructure can make logistics operations
automotive
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VIEW FROM THE TOP
SINGLE PLATFORM ENSURES CLEAR SHIPPING STRATEGY EDUARDO ALBA District Manager of Expeditors
Q: How do you capitalize on your global network to benefit
as the Mexico City airport with its limited customs holding
clients?
areas, also make it more difficult for companies that
A: We have different offerings for all industries but our
manage airfreight.
core solutions include our single platform and business solutions department. We have a single system for all
Q: What are the main competitive advantages you offer
different branches. When customers do business with us,
to clients?
they work with one single system no matter where they
A: Our main advantage is our organic growth involving our
are in the world. The platform is electronically integrated,
systems and staff. The fact that we have not sold, bought
which allows us to have a wide variety of different
or merged with other companies has allowed us to have
measurement tools for customers. Our single platform is
a single platform. This also ensures a clear strategy for
reliable and gives real-time information for tracking from
human resources. We hire mainly from Mexican schools and
all branches that have access.
almost never from the competition. The company offers an internship program, in-house training that motivates
Q: What specific solutions have you created for the
our employees, and a very low turnover rate. Our staffing
automotive manufacturing industry?
stability creates stability within the company, which is as
A: Our business solutions department integrates end-to-
important as client retention for a company to prosper.
end solutions for automotive customers. Although airfreight is our strongest sector, we consider ourselves to be logistics
Our market penetration in Mexico is similar to our market
integrators. The more our business solutions department
share in the rest of the world. We are growing because we
can integrate different areas for our customers, the stronger
can offer integrated solutions to customers and promise
our solutions will be. We manage a lot of airfreight for the
excellent customer service. Expeditors is a company that
automotive industry and we have new technological tools
grows organically, based on opportunities and a strong sales
to help them with reliable tracking. We are working closely
presence that relies on expert knowledge and experience.
with the automotive industry because airfreight services will
We have excellent relationships with all the trucking
always be required. They must react quickly to changes and
companies, airlines and warehouses. We also develop solid
orders to keep production going.
partnerships with other companies not related to airfreight. One of the reasons for opening the office in Queretaro was
The shipping methods that clients prefer depend on
to create a closer relationship with these businesses.
their budgets and the industry’s needs. Automotive has production constraints so companies need to move
Q: What are your expectations for 2017?
products quickly. All these industries need a fast airfreight
A: We have very high expectations. Our customers’ growth has
service. Trucking is another option for industries that do
not slowed and this is encouraging for our business. Our own
not have these constrictions, assuming they ship to the US
growth in the past five to six years has been rapid, and there
and Central America.
are still some industries and markets we want to penetrate. We expect 2017 to be a big year for Expeditors in Queretaro
Q: What are the main challenges you face in Mexican
and we hope to gain more business in the Bajio region.
industry? A: Infrastructure problems are the main challenge, especially for airfreight, which has been developing at pace with the
Expeditors offers end-to-end logistics solutions. Their 16,000
country’s growth. The limitation of direct international
long-term industry experts support a comprehensive suite of
flights from most Mexican cities results in expensive and
global services, managing and tracking logistics activity at the
time-consuming cargo changes. Old infrastructure, such
level of a part or vehicle identification number (VIN)
253
INSIGHT
MEXICO INTEGRAL TO LOGISTICS LEADER’S STRATEGY CHRISTIAN SPEIT Managing Director of DACHSER Mexico
254
Mexico has enjoyed solid growth over the past years but
Clients have visited the company specifically looking for
a lack of infrastructure could hinder its potential, says
this personal service after having been disappointed by
the Managing Director of DACHSER’s Mexican subsidiary,
competitors in logistics, says Speit. DACHSER Mexico
Christian Speit, who nonetheless sees a solid future for the
is also moving into consumables and pharmaceuticals
country’s industries. “In this emerging market, we have seen
but automotive continues to represent 60 percent of
growth for decades and perceive it as the country with the
DACHSER’s local operations.
greatest potential in Latin America.” Environmentalism plays an important role in the company’s DACHSER understands diversity. The German company
strategy. It is driving toward greener operations and calls
was founded in 1930 during the Great Depression, amid
on its suppliers to follow suit if they want to partner up. As
the Wall Street stock exchange’s collapse that took the
a European leader in environmental activities, DACHSER
global economy with it. Today, the logistics provider acts
works with stakeholders throughout Europe to reduce
with a long-term vision for business, client relationships
air pollution. “This is more difficult in Mexico because
and the environment. “Any decision we make is based on
we do not operate our own logistics facilities here,”
achieving sustainable growth. The fact that we achieve
says Speit. The company would ideally implement more
healthy year-on-year growth proves that this strategy is
environmentally friendly engines in its trucks as it does
working,” says Speit. Now that Mexico has captured nine of
among its subcontractors in Europe. “But we take care
the last 11 announced assembly plants in North America, as
to choose suppliers that share our green perspective and
reported by the Center for Automotive Research, Mexico’s
comply with emissions restrictions.”
importance has grown for DACHSER, a global leader in logistics, to become a focal location for the company. “We
Working in Mexico has its challenges and chief among them
obtained the best results in the history of DACHSER Mexico
for many logistics companies is the local infrastructure.
in 2016, reaching double-digit growth and we expect to do
according to Speit. Transport companies have expanded and
the same in 2017,” says Speit.
serve the emerging and established industries effectively but without investment in ports, airports and railroads, the
Bernhard Simon, DACHSER’s CEO, reiterated the company’s
country will fall behind. “Using cargo trains would reduce
strength at a press conference in April 2017, having
pollution because there would be fewer trucks on the
maintained a stable global market position through organic
highways,” he says. “Mexico is already investing in the Lazaro
growth. “DACHSER continued to grow in fiscal year 2016,
Cardenas port and in the new airport in Mexico City but the
generating consolidated gross revenue of around €5.71
economy is growing even faster than the transport links.”
billion, representing a consolidated revenue increase of 1.7 percent on the previous year.” Tier 1 and 2s represent
To ensure smooth operations, whichever mode of logistics
the majority of DACHSER’s automotive clients in Mexico,
is chosen, DACHSER offers another transport management
for whom maritime and air freight are the most popular
system that links all activities on the ground and
solutions. Speit says the company plans to implement other
warehousing, which tracks every delivery. Labeled Othello,
services, such as road freight and consolidated logistics,
it was rolled out in Mexico in April 2017 to ensure uniform
that would complement its solutions.
operations across sea and air freight. “Having standardized processes that are well integrated with our global, self-
Speit says the company stands out because it adapts
developed IT systems has been the key to DACHSER’s
to the client, offering a range of solutions for air and
worldwide success,” says Speit. “Our goal is to be the best
sea and additionally offering integrated connection to
integrated logistics option for our clients, so we want to
the company’s comprehensive European road network.
grow in line with them,” says Speit.
INSIGHT
“
FLAT HIERARCHY ENABLES SWIFT DECISIONS
Different sectors expect us to offer tailor-made services and to provide an expert operation in their industry” Torge Koehnke, Vice President of Latin America at DSV Air & Sea
Like many logistics companies in Mexico, security — and organized crime, in particular — remains an issue. Koehnke says that thieves are more skilled now and companies are understandably concerned with the possibility of losing complete truckloads without a trace. Mexico City and the State of Mexico are highlighted as regions with high crime rates. The National Public Security System (SNSP) counted 1,000 assaults on cargo shipments between January and November 2016, specifically with vehicles on highways.
In an industry characterized by varying products and
The number may be higher as crimes are not always
fluctuating volumes, the automotive industry requires
reported, according to Yolanda Bernal, President of the
flexible, quality transport services, which logistics
Mexican Association of Vehicle Tracking and Protection
companies strive to provide, says Torge Koehnke, Vice
(ANERPV). This also discourages all but the truly
President of Latin America for DSV Air & Sea. To widen its
passionate to become truck drivers, says Koehnke, who
coverage of the supply chain, DSV Logistics has chosen
highlights the need for more qualified drivers.
to broaden its team, joining forces with carefully selected companies that can provide specially-designed services
DSV Mexico combats this gray zone with a whistle-blower
for each client in any country.
program that discourages bribe-taking and which is aimed at making corruption among the company’s staff
Its horizontal organization has permitted several efficient
almost impossible. “Our employees receive strict training
integrations of other companies, including ABX Logistics
when they join our team and our subcontractors are
in 2008. “ABX Logistics was fully integrated within
investigated before we begin operating with them,” says
one year and we acquired some smaller entities such
Koehnke. “Of course, this does not prevent attempted
as SBS,” Koehnke says. “M&As follow instructions from
crime but we employ all the mechanisms we can to
our headquarters but the execution is done locally. We
minimize it within DSV.”
send our plan outlining synergies and the top directors approve it. But the managers handle direct contact with
The company’s efforts extend to its road transport units,
newly-added companies.”
which are installed with GPS, although technologically advanced methods can block tracking devices from
DSV closed 2016 by successfully completing its merger
transmitting a signal. Koehnke’s team offers workshops
with UTi Logistics and the Danish company’s Director
to inform companies on how to protect their cargo. The
General, Jens Bjørn Andersen, reported UTi’s operational
team also provides courses on international commerce
deficit neutralized only five months after its integration.
terms (INCOTERM) for the logistics chain.
“DSV’s hierarchy is very flat and the fact that we are not as heavily organized as other competitors facilitates swift
The
decisions,” says Koehnke.
International Chamber of Commerce dictate the role
I N COT E R M
concepts
defined
by
the
and responsibilities of buyers and sellers with respect to The company’s DSV Solutions unit works with major
the delivery of tangible assets. Familiarizing clients with
automotive clients in the region, providing advantages
insurance policies and security measures supports the
under the IMMEX program. “The IMMEX program
whole transport chain, so that all companies can react
allows us to import under the supplying company’s
promptly to natural disasters, strikes and road accidents.
name,” says Koehnke. Ford has spoken favorably of DSV, which delivered 800 Twenty-foot Equivalent Unit
DSV has secured clients thanks to its individual service
(TEU) containers from Europe and India for the OEM’s
offering and the fact that it is easy to escalate any
operations in Chihuahua and Irapuato, according to
problem directly to a manager. “Different sectors expect
Martin Hernández, Operations Supervisor of the Ford
us to offer tailor-made services and to provide an expert
Motor Account for DSV.
in their industry to support them,” says Koehnke.
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VIEW FROM THE TOP
FREIGHT FORWARDER MOONLIGHTS AS CARRIER WITH OWN FLIGHT ERIK MEADE Country Managing Director Mexico of Panalpina
Q: What advantages can Panalpina offer over other
mostly for car imports and exports. We offer purchase
international players in the logistics sector?
consolidation services to companies that have a supplier
A: Panalpina offers a service that no other logistics company
network distributed across Europe and Asia. We manage
can provide in the Mexican market. We control a Boeing 747-
shipments from different countries and consolidate them
8 that travels twice a week to Mexico City after departing
into one big shipment to avoid extra costs for the client. We
from Stansted, UK and passing through Luxembourg and
have specialized services for the automotive industry such
Huntsville, Alabama. Although the automotive industry
as hand carriers and charters for extraordinary situations
more commonly uses ocean freight, this flight offers many
when just one component is needed in a short amount
benefits to our clients. The plane has 140 tons of cargo
of time. In the automotive industry time is money and
capacity, is environmentally friendly and can be configured
through our portfolio, we want to make sure our clients
to accommodate our clients’ space and volume needs. With
have all possible options to deliver products on time at a
a layover in Huntsville, we are the only company that can
competitive cost.
target the entire US Midwest. Panalpina chose to control this route and use secondary airports to offer its clients more
Q: How important are automotive operations in Mexico for
flexibility, instead of larger cities with saturated airports.
Panalpina’s international strategy? A: The company had a strong share in the oil and gas
We have the added advantage of acting as both forwarder
and energy industries. After oil prices dropped in 2014,
and carrier. Managing our own plane allows us to compete
Panalpina had to grow in other markets, one of them
with airlines and carriers, while our other services match those
being the automotive sector. Thanks to our intercontinental
of international logistics players. We manage 70 percent of
logistics approach and our European origins, we are well-
our capacity as forwarders and we negotiate with the same
connected with German companies. We have already built
airlines as all other forwarders in the market. But we can offer
strong relationships with leading OEMs plus a number
clients an additional 30 percent cargo capacity that no other
of Tier 1 and 2 businesses. The automotive sector is our
player can provide. When airports are saturated, we still have
biggest industry in Mexico, representing 36 percent of our
the possibility of moving that 30 percent of our cargo.
total revenue compared with 25 percent in 2015.
Q: How does the Boeing 747-8 benefit automotive
Mexico is one of the main markets for Panalpina in
companies?
the Americas, even ahead of Canada and Brazil. Our
A: Companies may experience incidents during the production
local operation is one of the biggest in the company’s
process and this plane allows us to address our clients’
international network and Mexico is ranked among the
emergencies so they can avoid any production stops. With
top 10 countries in terms of importance. In the local
this aircraft, we do not have to depend on other airlines nor
market, the International Air Transport Association (IATA)
do we have to compete with other forwarders for cargo space.
in Mexico positions us as the second-most important
Our clients have enjoyed the flexibility we offer, particularly
company and when we add our charter operations, we
Volkswagen, which is now managing the launch of the new
come up as the biggest forwarding company in terms of
Tiguan in Europe. Our services have proven a great advantage
air freight volume.
for Volkswagen to meet its production deadlines. Q: Aside from its added value in air freight, what can
The Panalpina Group is a leading provider of logistics and
Panalpina offer to automotive clients?
supply-chain solutions. The company originated in Switzerland
A: On top of our air freight and charter services, we also
and it combines air and sea freight with consolidated logistics
offer purchase consolidation services and maritime logistics,
services
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VIEW FROM THE TOP
TO GUANAJUATO AND BEYOND ANTONIO VARGAS CEO of Mexproud Shipping
258
Q: What is the company’s approach to the automotive
way is to contact carriers directly. However, we can offer
industry as one of the few Mexican players in the freight-
them the guidance to avoid any problems during the import
forwarder business?
and export process, which is also why we are not focused
A: We do not work with OEMs directly. We work with
only in one industry. That being said, we see considerable
auto parts suppliers, handling their imports and container
business opportunities in the automotive sector, which is
shipments. However, given the growth in light vehicle
why we opened new offices in Leon to target automotive
production of recent years, we are exploring the opportunity
companies directly.
to become a partner for automakers. We are already looking into acquiring car-hauling trucks and we expect to enter
Q: What do you see as the main obstacle that could hinder
this business presently.
your growth and operations in Mexico? A: The federal government has invested heavily in logistics
The automotive industry currently represents 9 percent of
infrastructure. An example of this is the port of Veracruz
the company’s total revenue. Our growth in the sector is
and the specialized automotive terminal in Lazaro Cardenas,
parallel to the growth in Mexican exports to the rest of the
a port with booming operations. Security was once the
world. During the first half of 2017, the industry registered
big concern in Michoacan — where Lazaro Cardenas is
an increase of 14 percent in the number of light vehicles
located and where most of our operations are — but the
exported. Meanwhile, our business grew 16 percent in
government has worked to make sure clients know there
comparison with the figures from 2016.
are much fewer criminal incidences in the area.
Q: What added value can you offer automotive companies
However, there are still areas requiring improvement and to
that would make them choose Mexproud Shipping over
this day it has been a challenge to deal with the low capacity
international competitors?
of the existing infrastructure. Authorities should continue
A: We operate according to the just-in-time philosophy
making infrastructure a priority, especially considering the
implemented by Toyota and other industry leaders. Our
projected growth in automotive exports. This industry is
goal is to always deliver components on time to our
based on timely deliveries that ensure proper just-in-time
customers. This is a common standard among logistics
operations. Delaying shipments even by just a few hours
players but the added value we deliver is our close
can lead to negative effects for the entire supply chain.
relationship with ports and customs agencies. This helps us solve any problem and avoid delays at the docks or during
Q: How important will the automotive industry be in the
customs checks. Many of our volumes come from Asia,
company’s growth strategy and what new projects are you
which means most enter through the Lazaro Cardenas and
planning to start?
Manzanillo ports. We have a direct relationship with local
A: Overall, our plan is to grow 30 percent in 2017 and the
authorities and we do not have any problems in any part
early figures for the first half of the year show we are on
of the process during cargo transportation. Our operations
track to reach our goals. Growth in the automotive sector
are based on service, rather than cost. If companies want to
will certainly boost our numbers but we are also relying on
find the cheapest way to ship their cargo, the most effective
increasing our operations in other industries. Our offices in Leon will also help us attract more business in the Bajio region and our midterm goal is to grow our footprint
Mexproud Shipping is a Mexican logistics company with 26
outside Mexico. We opened a branch in Beijing in July 2017
years of experience in the market. The company is mostly
because we see great opportunities to attack this market
focused on international cargo operations for a variety of
and take advantage of the commercial relationship between
industries
Mexico and China.
INSIGHT
CUSTOMS OPERATIONS A HURDLE FOR LOGISTICS PROVIDERS JUSTIN FACEY CEO of North America, Central America and Caribbean for TIBA Logistics Solutions
Although Mexico is a natural logistics hub, enough experience
The company has Spanish roots but its focus in Mexico
is needed to handle the country’s challenges, especially
and Latin America has helped it understand the local
when dealing with customs operations. Not all companies
problems automotive companies face and translate those
are capable of that, says Justin Facey, CEO of North America,
experiences into access to markets in Central and South
Central America and Caribbean for TIBA Logistics Solutions.
America.
“Logistics are complex but with a carefully structured
Facey says TIBA has strong growth expectations based
process and the right people in your team, everything
on its results in 2015 and 2016. Between January and
gets easier,” says Facey. “We have a very strong team
March 2017, the company grew its invoicing by almost 40
with experts in customs operations. They are in constant
percent compared to its total reported in 2016. According
training and have a good knowledge of the administrative
to Facey, growth in 2017 could have been higher but some
operations required by the Mexican government.” Customs
projects were canceled due to economic uncertainty,
are, according to Facey, one of the biggest problems in the
the political strain between the US and Mexico and the
country, especially for smaller companies that do not have
negative repercussion this had on the peso’s position
the resources to face such complicated processes.
against the dollar. However, the company’s fortunes have recovered since July 2017 and it expects further growth
Prior to arranging any logistics operation, TIBA, a Spanish
by the end of the year and for 2018.
logistics freight forwarder and customs brokerage service provider founded in 1975, works hand in hand with its clients
Mexico’s automotive industry will underpin that growth.
to understand what they will export and showing them the
The sector represents 10-12 percent of its business and the
best way to do it. “Our relationship with our customers
plan is to boost that number. According to the company’s
is really close,” says Facey. “We must understand their
results from 2016, offices in automotive hubs like Puebla,
requirements, problems and how to address whatever
Mexico City and Leon have contributed most to TIBA’s
their logistics demands.” The company also works with
invoicing and the first quarter of 2017 delivered similar
industrial parks in different automotive clusters, especially
results. The company already works with European OEMs
in the country’s northern region, to plot the logistics route
and it is developing a strategy to bring personnel from
that best meets its customer’s needs.
TIBA’s operations in Japan, Taiwan and Korea to target the Asian market. “In the automotive industry, culture and
“We specialize in high-volume and oversized shipments
trust play a key role,” says Facey.
and there is not enough infrastructure to support these operations.” Infrastructure is among the main complications
Approximately 40 percent of the company’s clients are
companies face, according to Facey. Port saturation
OEMs, with the remainder from among suppliers and the
sometimes forces ships to dock at alternate destinations
aftermarket. “That percentage is strategic,” says Facey.
instead of adhering to their scheduled arrivals, increasing
“The more specialized we can be in a sector, the better.”
logistics costs and slowing delivery times for customers.
Facey wants to take advantage of the industry’s overall
Airport capacity also represents a problem, especially at
growth, which according to numbers from AMIA totaled
the Mexico City International Airport. “We work with many
1.5 million light vehicles exported during the first half of
Asian companies and there are normally problems when
2017 and a 14 percent increase compared with the same
cargoes arrive to Mexico,” says Facey.
period in 2016. TIBA has positive expectations for the future of the industry, detecting new opportunities in the
The complexity of the Mexican market, however, can
sector thanks to its privileged location to import or export
help TIBA grow its presence in other regions, Facey says.
from anywhere in the world.
259
VEHICLE SPOTLIGHT
260
Lineartronic
Symmetrical AWD
SYMMETRICAL ALL WHEEL DRIVE + MOTOR SUBARU BOXER When choosing a primary engine configuration, most automakers, including Audi, Ford, GM, Honda and Mazda, opt for the V design. Others such as Volvo, Volkswagen and BMW go for the in-line. Very few would call the boxer, or horizontally opposed engine, their preferred choice. Subaru is among the exceptions. The Japanese carmaker has based its entire product portfolio on its exclusive Symmetrical All Wheel Drive + Motor Subaru Boxer platform, combining innovative and safety-oriented engine and powertrain technology.
Symmetrical All Wheel Drive + Motor Subaru Boxer includes a boxer engine, all-wheel drive and a Lineartronic transmission At its technological core is Subaru’s boxer engine, which has opposed pistons that work together to equilibrate the systems’ vibrations and offer a smooth ride. Being completely horizontal, the boxer configuration is lighter and smaller in height than its V and in-line counterparts. Its center of gravity is lower and it can be placed closer to the floor, lowering the vehicle’s overall center of gravity. Connected to a four-wheel drive platform, the low position of the engine also helps limit the movement of the chassis, offering better handling and stability in curves or during braking. The four-wheel drive also delivers better traction compared to front- or rear-wheel drive systems, ensuring increased safety. The engine is installed linearly with respect to the rear differential to keep the whole platform as balanced as possible. This completes Subaru’s Symmetrical AWD, a configuration the company has worked on since the development of its first four-wheel drive solution for light vehicles released almost 40 years ago. Subaru’s boxer engine is connected to Lineartronic, the first chain continuously-variable transmission (CVT) in the world, developed for all-wheel drive, light vehicle applications. Just like a normal belt CVT, Lineartronic automatically keeps the engine at a constant velocity regardless of the vehicle’ speed. However, its chain configuration allows the driver to also operate the transmission manually, providing an added value to the whole system and maintaining the fun factor within the vehicle. Subaru Boxer
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PREVENTIVE MEASURES HELP STRENGTHEN SUPPLY CHAIN JOSÉ LUIS GARCÍA Vice President of Automotive Operations for DHL Supply Chain México
262
Q: What opportunities have you detected in Mexico to
Q: What are your expectations regarding the Resilience360
help you offer better supply-chain analysis and design
cloud-based risk-management solution?
operations?
A: DHL Supply Chain has been an important player in the
A: As a country, we still need to give logistics and supply-
development of the Resilience360 concept and is a leader
chain operations the importance they should have in a
in its implementation at a worldwide level. As inventories
company’s development strategy and to understand how
become leaner and supply chains become narrower, there
these elements can establish a competitive advantage.
is a greater risk that a larger financial impact could disrupt
DHL Supply Chain works to improve its clients’ operations
a client’s operation. This is true for all industries, not just
by delivering the highest quality standards and by adding
automotive, and the costs can be extremely elevated.
value in terms of design and logistics engineering to provide solutions according to the demands of each customer.
Resilience360 allows DHL Supply Chain and its clients to visualize their supply chain interactively on a world map
Logistics is a relatively new area in most universities and
from end to end, understanding how shipments are moving
although in Mexico most logistics professionals come from a
and how long it will take for them to reach their destination.
different background, we expect that the new generation of
This helps companies take preventive measures in the event
professionals will begin making operational and commercial
of an imminent natural phenomenon, an unexpected social
decisions based on strong academic credentials in logistics.
disruption or an infrastructural problem. Clients can even counter negative and sudden factors that can affect their
Q: What are your growth projections for 2017, specifically
influx of resources or services at any given time.
in the automotive industry? A: DHL Supply Chain is the leading logistics provider in the
Q: Once Resilience360 detects a possible disruption, how
global and the Mexican markets. We have over 20 years of
can DHL help its clients find a solution to guarantee timely
local experience in the automotive and auto parts sectors
deliveries?
and we have seen continuous growth over the years. Our
A: At DHL Supply Chain, we think that ideal solutions should
objective is to grow at least at the same rate as the light
have equal components of planning and prevention. That
vehicle industry in Mexico and our early results in 2017 show
way, we can design and implement the most effective
we are on the right track to meet that goal.
supply-chain solution together with our clients in the most effective and flexible way, ensuring enough visibility to
The company’s strategy to optimize services and ensure
manage all shipments under any circumstances.
just-in-time operations includes the implementation of technological and IT solutions. The company is also working
Q: What added value do you expect from Supply Watch,
on its physical equipment by installing high-performance
considering the relevance of social media in the corporate
lithium-ion batteries in lift trucks, as well as the use of
world?
augmented reality and other solutions that can prevent
A: Supply Watch allows us to receive an early warning
alterations in the execution of common activities in our
regarding any situation that could impact our clients and
clients’ supply chain.
their providers. The platform is based on language processing and machine-learning solutions, applied to public data that is constantly monitored in social media. With this technology,
DHL Supply Chain is a branch of Deutsche Post DHL. It provides
DHL is one step ahead in giving clients the opportunity to
logistics solutions supporting the supply chain of customers.
react quickly against any event or phenomenon, adding
DHL Supply Chain designs logistics operations from initial
another layer to the traditional situational risk analysis by
consultancy services to last-mile delivery and reverse logistics
analyzing information practically in real time.
INSIGHT
TECHNOLOGY, AUTOMATION NOT JUST FOR MANUFACTURING DANIEL MIRANDA Marketing Segment Manager Automotive Industry of UPS Mexico
Digitalization and automation are two leading manufacturing
Miranda says the government is working on several pilot
trends that have also made their way into logistics. As
projects to unify customs processes, cutting downtime
technology rapidly evolves and clients demand more from
in half. “The government is taking steps to make customs
their providers, companies must deliver, says Daniel Miranda,
operations much more automated. Now certified importers
Marketing Segment Managers Leader of UPS Mexico.
and exporters with frequent operations are registered by the government to speed up their customs processes,” he
“UPS is a company made up of engineers,” says Miranda.
says. “All these innovations will eventually help minimize
“Our team continuously works to make our processes more
delays and make the process flow seamlessly.”
efficient.” The company has made automation and technology integration two global priorities for its future development.
On top of UPS’ strategy for traditional logistics, Miranda
In 2015, UPS invested US$1.8 billion to acquire Chicago-
hints that the company has further plans regarding
based Coyote Logistics, betting on its technology-oriented
technology integration. “We expect to see an increase in
approach. Coyote Logistics’ advantage was its capability to
e-commerce operations and this division is one of our main
manage a network of 14,000 road transport operators and
priorities, along with the development of the automotive
40,000 logistics providers with its own software.
and aerospace industries,” he says. “Consumers will gradually use the online aftermarket more and we expect
UPS has gradually integrated Coyote Logistics’ technology
significant growth in logistics for e-commerce operations.”
and according to Miranda, it has already become a pillar
This, however, requires an effort from UPS to accommodate
of the company’s full truckload (FTL) services. These road
clients’ requirements in e-commerce deliveries. Another
shipments between Mexico and the US have increased to
study by UPS, called Pulse of the Online Shopper, reported
the point that the company saw the need to open a Coyote
clients are demanding higher flexibility in shipping
Logistics office in Guadalajara. This office will promote UPS’
destinations and payment options.
FTL and road logistics portfolio within the domestic market. Miranda highlights that road logistics operations between
Miranda is not alone in having such optimistic views on
Mexico and the US have been one of the drivers for growth
e-commerce in the automotive sector. “There are automotive
in UPS’ Supply Chain and Freight segment. “The US remains
manufacturers that skip retailers to participate directly
our main partner in ground logistics through our Expedited
on an e-commerce platform, including their distribution
Ground Freight service,” he says. “This service has allowed
network, for example,” he says. The Pulse of the Online
us to grow our participation in the automotive industry and
Shopper report also shows that social media influences
we have developed a specialized portfolio for companies
shopping decisions for 75 percent of all consumers and
that trade between the US and Mexico.”
80 percent of millennials surveyed. The aftermarket might be the gateway into e-commerce for the automotive
Together with technology integration, UPS has worked
market but Miranda thinks there is also an opportunity
to make road logistics as efficient as possible by taking
to grow these services in B2B operations. As industry
advantage of Mexico’s airports and internal ports.
participants widen their supplier network, that gives
Managing all customs arrangements at these locations
UPS an opportunity to attract providers to its platform.
minimizes downtime, which is the third-biggest challenge
“Especially with manufacturing equipment, suppliers often
companies face during their logistics process, according
work globally. It is essential they have a strategic partner
to 82 percent of respondents in a UPS study developed
to ease international logistics operations,” he says. “We
by Grupo Expansión called Exports in Mexico: Challenges
are noticing more and more companies are willing to buy
and Opportunities (Las exportaciones en México: Desafíos
products online and now suppliers can take advantage of
y Oportunidades).
the experience UPS has developed in other countries.”
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VIEW FROM THE TOP
TAKING THE EXPRESS TRAIN TO INTERNATIONAL ECONOMIC DEVELOPMENT JOSÉ ZOZAYA President of Kansas City Southern de México (KCSM)
264
Q: What areas of opportunity are there in railway
time. The company will continue investing in Mexico. We
infrastructure in Mexico?
have committed US$156 million for 2017 and have agreed
A: Investment in train infrastructure has risen but city rail
a joint venture with Watco and WTC Industrial for a large
beltways, border crossings in the north and some switchyards
fuel-storage facility in San Luis Potosi. If KCSM reaches
are areas of opportunity. Border crossings like Brownsville-
an agreement with the Ministry of Communications and
Matamoros and Laredo-Nuevo Laredo require better rail
Transport, we will participate in the train bypass in Celaya.
infrastructure and logistics for trains to cross the border efficiently. KCSM is building a double track, stretching from
Q: What is the percentage breakdown of the railway freight
the Sanchez Switchyard to the Nuevo Laredo International
KCSM moves?
Bridge to create a safe corridor. KCSM also works with
A: Railway freight accounts for about 27 percent of the total
organizations on both sides of the border to improve this
national freight transported. KCSM moves about 40 percent
bridge’s capacity by employing crews with dual nationalities
of railway-transported freight, 17 percent of which belongs
so that the train does not need to stop in the middle of the
to the automotive sector. Other important products KCSM
bridge as it currently does for a crew change.
transports are grains and fuels.
In the Bajio region, developing a major rail bypass in Celaya
Expanding the share of railway freight in Mexico is difficult
is an important area of opportunity for achieving more
because, unlike the US and Canada, Mexican topography
time-efficient railway transportation. Celaya experiences
is more rugged, making train operations costlier. Railway
plenty of train traffic because the local automotive industry
companies may eventually move up to 35 percent of the
requires high numbers of trains for logistics purposes and
total national transported freight but such growth takes a
because both Ferromex and KCSM operate in this city. This
long time. As production volumes in the automotive and
traffic forces trains to move slowly, which puts convoys at
agriculture industries grow, so will the use of railway freight
risk of being vandalized.
in those industries. KCSM would like to move as much merchandise as our capacity allows and we can provide
Q: How can KCSM expand the Mexican railway network
services to all industries moving products in containers.
when the network belongs to the government? A: Freight railways operate under a concession scheme
Q: What should be done during the next Mexican
granted to train companies, which have the responsibility
presidential term to achieve a world-class logistics hub?
and obligation to invest in the railway network's
A: Efficient logistics infrastructure is more than creating
maintenance and improvement along with equipment to
and maintaining the physical infrastructure of ports
keep the system in motion. However, railways as well as
and airports. Useful legal and regulatory infrastructure
adjacent and underlying land belong to the government,
is needed to enable logistics companies to transport
so any railway expansion must be submitted to public
merchandise swiftly so the capacity of a port or airport is
tenders. Expanding the railway network through new routes
increased. Providing certainty to transportation through
is not in KCSM’s hands but we can and do build longer
legal means increases a port or airport’s capacity beyond
sidetracks to enable several trains to cross a region in less
its physical capacity. Also, improving road and railway infrastructure will help Mexico increase its transportation abilities. Mexico is beginning to strategically place
Kansas City Southern is a rail transportation company that
logistics centers through the creation of Special Economic
connects Mexico and the US with a single rail network. The
Zones (ZEEs) situated in areas that have the required
company already transports vehicles from 12 automotive
infrastructure to promote trade. All these actions will make
companies and it plans to add four more by 2019
the country a world-class logistics hub.
VIEW FROM THE TOP
EXPERT IN BORDER CROSSINGS SEEKS DIVERSIFICATION ERNESTO DONNADIEU Director of Operations at Ryder de México
Q: What is Ryder’s target market and what strategies have
Q: What are the advantages of leasing a fleet over owning
you implemented to assure success?
one and how have you transmitted those advantages to
A: We work with OEMs, Tier 1 suppliers and aftermarket
clients?
companies. Our coverage is one of our main advantages,
A: Ryder has one of the biggest fleets in North America.
coupled with the development of a tailored solution for
This helps us acquire equipment at preferential prices, which
each of our clients regardless of their requirements or
allows us to provide the vehicles our clients’ operations
position in the industry. Ryder’s logistics engineers analyze
require. If we are going to transport heavy merchandise, for
each customer’s situation to detect new opportunities and
example, we can ensure the truck has the correct engine for
design build-to-suit solutions. The automotive industry
the job, a good transmission and everything that it needs to
requires precision and quality in each process and clients
save fuel and make its operation as efficient as possible. We
know we are capable of handling their processes.
have been in the market for 80 years. Customers can trust us and invest in their own business rather than in transport units.
We believe that networking is the most efficient way to attract customers. Our prestige and experience in the
Q: How attractive have your natural gas units been among
industry has also helped us create a name for ourselves and
your automotive clients?
word-of-mouth has been an effective tool to establish new
A: Sustainability is a priority for the company. Our natural
relationships. Once we identify a potential client, we can
gas units are currently restricted to the US market, along
arrange presentations to show our capacities and current
with electric trucks and hydrogen units, although we plan to
operations, highlighting our results, our key performance
introduce those in the future. However, we also have several
indicators and the services we can provide.
environmental projects in Mexico. We are currently trying to reduce power consumption in our warehouses. The company
Q: How is Ryder taking advantage of the number of border
is converting all its lighting systems to LED, resulting in less
crossings by truck between Mexico and the US?
energy consumption. We always strive to reduce costs and
A: Our focus is to make things easier for our customers
anything that can help us achieve that is welcome.
during cross-border operations. Our priorities are time and cost reduction at both the north and south borders
Q: What are Ryder’s growth projections for 2017?
and to manage that, we have several safety and quality
A: We will finish 2017 with double-digit growth in comparison
certifications, including the Authorized Economic Operator
with 2016, which is a better result than what we expected
designation granted by the European Commission. This gives
due to economic uncertainty and the volatile dollar-peso
us a direct link with customs offices, avoiding delays. We
exchange-rate. We have been in Mexico for 23 years and
also work with authorities from Mexico and the US to ensure
to date we have 3,000 employees and 3.5 million ft2 of
our trucks are allowed to use express lanes at the borders.
leased storage space. We trust in Mexico’s growth and we are optimistic about the local business opportunities we can
Our integrated service helps us guarantee our clients that
explore. The automotive industry represents 40 percent of
border crossings will take us between two and three hours.
our revenue and although it will always be our core market, in
When a truck departs to the US, we start filling out all customs
the coming years our goal is to diversify into other industries.
clearance documents so that everything is ready when drivers arrive at the border, preventing delays due to paperwork. Our goal is to do as much as we can in advance, which means that
Ryder is a logistics provider that offers transportation and
our quality must be on point to avoid any possible mistakes. In
supply chain management solutions to over 50,000 customers.
addition, we always make sure our trucks meet all standards
The company has over 80 years of experience and manages
and regulations to avoid any passing restrictions.
over 234,000 vehicles
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VIEW FROM THE TOP
LOGISTICS DONE THE MEXICAN WAY José Vega Commercial Director of Dicka Logistics
Humberto Cantú CEO of Dicka Logistics
Q: As a Mexican company, what strategies have you
Just-in-time is crucial because a faulty process can freeze
implemented to compete against international logistics
a plant, which can lead to excessive costs. Developing our
giants?
know-how in the sector is imperative and the fact that we
JV: Some of our clients have had experience with
are already working with a leading supplier like Nemak can
international logistics companies but have found there
help us greatly when attracting new clients.
is no added value in their offering. Besides our storage 266
and distribution services, we try to improve our clients’
Q: What are your strategies to grow your presence in major
operations by recognizing and highlighting areas for
automotive hubs such as the Bajio region and the north
improvement. We like to consider ourselves a consulting
of the country?
partner for our clients. Rather than offering this as a
HC: Automotive clusters are recently playing a more active
separate service, we include it in our standard solutions.
role in the industry by promoting projects that can benefit their associates. We are establishing close relationships with
Dicka Logistics manages 152,000m 2 of storage and
clusters both in the north and in the Bajio region. Aftermarket
distribution space in the country, including both our own
companies, in particular, require new logistics providers to
warehouses and the in-house operations we manage
support their growing operations. Many original equipment
through agreements with companies such Nemak and
suppliers are entering this new business segment and we are
Whirlpool. In these cases, the client has its own warehousing
targeting both Mexican and foreign players.
facilities and we control all warehousing operations with our own employees, forklifts, scanners, security, racks,
Q: What technology have you implemented to make your
computers and preventive maintenance.
processes more efficient and to ensure traceability? HC: We just finalized a significant investment in a
Q: Which companies are Dicka Logistics’ preferred clients?
warehouse and transport management system to improve
JV: We are focused on big clients that need to move at least
our services. This platform will allow us to connect with
3,000 pallets. We do not serve small operations and we try
our clients’ interfaces in real time, ensuring inventory
to have a fixed number of customers to offer a personalized
control and traceability in all warehousing and distribution
service. Other companies our size like to handle 350 clients
operations. Within the automotive industry and particularly
with between one and 3,000 pallets. However, those are
in the aftermarket, we have found both fully automated
complex operations because small customers can be very
companies and others that manage their operations
demanding. We sometimes service companies with 2,000
traditionally. There is a great opportunity with all of them.
pallets or less but that depends on their growth expectations Q: How much has Dicka Logistics grown and what are your
and how well they are doing in the market.
expectations considering the potential of the automotive Q: Being a provider for Nemak, how important is the
market?
automotive sector for your operations?
JV: Automotive keeps growing and we are ready to meet more
JV: The automotive industry looks for good service; it does
clients in this sector, especially in the aftermarket segment
not care that much about price as long as it can get quality.
that is growing at double-digit rates. Many companies want to grow their distribution centers, which means we can offer them our own facilities or in-house management of their
provides
warehouses. We want to make this industry a priority for
comprehensive but personalized logistics services to improve
Dicka Logistics and our goal is for it to represent 20 percent
supply chain operations, both as a third party partner or as an
of our revenue. In 2016, we grew approximately 45 percent in
in-house operator
revenue and we are expecting similar results this year.
Dicka
Logistics is
a
Mexican
company
that
INSIGHT
SIGN, SEAL, DELIVER: INTEGRAL SOLUTION OFFERS COMPLETE PACKAGE RAFAEL MORA Commercial Director of Corrubox México
The Mexican packaging industry expects production to climb
Corrubox’s first contact with the automotive industry is via
5 percent in 2017, just as it did in 2016, to produce a total
OEMs, through which it has a relationship with 90 percent
of 10.8 million tons of packaging. As the Mexican Packaging
of the auto parts industry. The company has supplied Mazda
Association (AMEE) points out, everything produced
and Honda, and works with Ford, GM, Volkswagen, Audi and
anywhere needs packaging to be transported and sold. That
Nissan. Corrubox is starting to support FCA’s operations. The
creates room for companies like packaging solutions and
only OEMs it does not service are Kia and BMW. 267
logistics services provider Corrubox to not only maintain growth but to increase it.
“The lack of services from general packaging manufacturers left a gap in the market that became Corrubox’s area of
Corrubox’s business strategy is to develop its participation
opportunity,” says Mora. Industries like automotive know the
in the supply of logistics services, from packaging-material
risks of halting a production line because Tier 1 and 2 suppliers
management to road logistics and storage. “We work with
have to regularly hold stock for some manufacturers. Clients
60 percent of the automotive market in Mexico. This is
may run into problems when their suppliers cannot meet
possible thanks to the OEMs making consolidated purchases
short orders, so they have to keep high volumes of inventory.
of packaging. OEMs sent Corrubox as a service provider to
“With good suppliers that meet orders, automotive clients like
some of their auto parts manufacturers, which allowed us to
OEMs do not need huge stocks. This saves on warehousing
gain this leading positioning,” says Rafael Mora, Commercial
and logistics costs,” says Mora, whose company aims to be
Director of Corrubox México.
that reliable supplier to automotive companies.
Corrubox’s solutions include a rapid-service offering that
Mora says one of Corrubox’s advantages is its flexibility to tailor
provides temporary assembly plants and storage for three
its offering, providing an integral solution from the beginning
or four-month periods. These facilities store parts that the
of packaging production to the product’s delivery. To adapt,
industry manufactures frequently, improving the flow of
the company has a skilled engineering area with 20 years of
packaging and logistics. “We manage packaging from the
experience supported by the imagination of capable young
raw material to assembly, handle JIT stock, packing lines for
talent and can adjust packaging from the developmental
the clients and then store products until they are sent to their
stage. The company’s just-in-time (JIT) delivery allows it to
destination. This saves our clients time and money, which
stand out as a candidate to handle deliveries for production
makes us competitive in the sector,” says Mora.
lines, as companies have stock on hand when needed, creating further savings.
Logistics services have been booming in Mexico and Corrubox provides the competitive advantage of offering
More than half the company’s operations are focused on the
the raw materials for safe transport of products without
automotive sector but the company is looking to grow as a
needing third-party suppliers, which helps keep costs
logistics solutions provider. Corrubox’s success was derived
down. The main competition is from foreign companies
from its service to Mexico’s automotive hubs.
but Mora says his company stands out because of its economical service and its familiarity with the local
Mora sees opportunities beyond Mexico as well. Between 2018
market. Providing a solution that meets all logistics
and 2019, Corrubox plans to open locations in the US, starting
needs, from packaging to delivery, is a more substantial
with a branch in Texas, and is sketching plans for another
business model than most companies currently manage
in Detroit because many suppliers based outside of Mexico
and has resulted in growth of 35-40 percent per year,
supply local OEMs. The main challenge will be labor, which
says Mora. In 2017, Corrubox projects 60 percent growth
is more expensive abroad, making it harder to replicate the
thanks to industry demand.
successful business model Corrubox has used in Mexico.
INSIGHT
WORKING FROM THE INSIDE OUT MIGUEL CAVAZZA Vice President of Logistics and Distribution of Walmart de México y Centroamérica
The challenge of implementing growth plans in Mexico
example. The collaboration and integration of supply
is that the country simply has huge potential to fulfill,
chain transportation will continue looking to become
according to Miguel Cavazza, Vice President of Logistics
more efficient every time. We want to improve the quality
and Distribution of Walmart de México y Centroamérica.
of life for Mexican families by saving them money,” says
This opens the field up to many plans suggested in-house
Cavazza.
but not all are suitable for such a large region. 268
The Backhaul service is a win-win for many companies. Cavazza is from Argentina, which has the smallest
The 3,300 daily trips made by the store’s fleet require
number of Walmart stores worldwide — 108 compared
efficient routes, so satellite tracking is used to improve
to the challenge that 2,300 Mexican stores present.
planning and save fuel. “Satellite tracking allows us to
Walmart is the biggest private company in Mexico and
be more efficient, to share our economic productivity. It
has targeted US$1.3 billion for logistics infrastructure over
also guarantees a closer relationship with vendors and
the next 10 years to support its commercial strategy and
suppliers, fuller loads and sound product scheduling,”
total enterprise benefits. This represents 1 percent of the
says Cavazza.
US$127 billion in direct investment in Mexico registered
“
in the four years to 2016.
The collaboration and integration of supply chain transportation will continue looking to become more efficient every time”
One key to Walmart’s improvements is the technology used to track units. The company initiated a significant investment in various systems in the second half of 2015. It has invested in servers such TMS and GLS and in a computer system that Walmart uses at an international level to operate its distribution centers. Looking forward, Cavazza has considered boosting the eco-friendliness of Walmart’s vehicles, electric or hybrid trucks. This would require large investments from automotive companies, however, and the sustainability of such an option is questionable, he says. The company
Walmart’s investment will create 10,000 new direct jobs,
continues to evaluate the idea, considering expectations
to be added to the 192,434 jobs the business already
for the future of transportation, as well as cost-savings
generates in 471 cities in Mexico. The retailer spent 2015
should fuel prices rise again.
boosting productivity. In 2016, it implemented a threeyear growth plan that its main logistics service named
With 2,300 stores across Mexico, the company has a
Backhaul. In Mexico, this logistics solution facilitates
long reach and its logistics are demanding. “The regional
merchandise transfers from facilities to distribution
dispersion that we handle with multiformat stores is
centers and verifies effective delivery.
huge. Our logistics network is the largest in the country,” Cavazza says.
Backhaul moves dry and perishable goods for all parts of the supply chain, avoiding trips with empty trucks by
To continue growing in the domestic market Cavazza
moving products from other companies. This saves on
expects to be even more efficient in transportation, to
transportation for Walmart’s suppliers and contributes
improve relationships with vendors and suppliers and to
to sustainability efforts. “We handle more than 30
become the most honest, transparent logistics service in
percent of Unilever transportation through Walmart, for
the market, working from the inside out.
VIEW FROM THE TOP
HEAVY TECH ALSO SUITABLE FOR LIGHT VEHICLES ÁNGELO GORDILLO Managing Director of Sitrack México
Q: How has Sitrack used opportunities in the market to
Q: How has the market received Sitrack’s new solution to
develop new technology and benefit its clients?
protect against gasoline theft?
A: Sitrack México has focused on security issues for the
A: We launched our gasoline solution in December after
past six years. As technology became more prevalent
testing its full capabilities and we are already negotiating with
in transportation, we saw a need to improve our value
our first clients for this product. But even this solution is not as
proposition to remain competitive. Tracking technology
groundbreaking as our new technology, which will be unveiled
has evolved around the world but in Mexico it has yet to
during 2017. We are still finalizing our testing process and the
find a market. As margins for transport companies shrink
next step will be to launch it with Qualitas. Once this first field
due to elevated operational costs, we offer the advantage
is fully operational, we will approach new clients.
of a multi-brand solution, making us more cost-competitive and attractive to potential clients. Together with our
Q: How likely is it that this technology will be implemented
headquarters in Argentina and our Chilean branch, we have
in light vehicle fleets?
developed new technology to help our clients and insurance
A: Even though a heavy vehicle engine is different to a car’s
partners face ongoing challenges related to unit theft.
engine, we know our expertise will be applicable to light vehicles as well. Although our main client is Qualitas, we
Criminals will eventually understand how tracking
have already participated in the insurer AXA’s latest tender
technology works and how best to avoid it. Our new
and hope to offer it a solution for light vehicles. This new
platform nullifies that possibility with secure new locks
technology is part of a long-term regional strategy and even
interacting directly with vehicles’ onboard computers. The
though 2017 seems to be a challenging year, we also see
system detects if a unit is being stolen and sends an alert
enormous opportunity to incorporate developments that
to the authorities.
we have yet to bring to Mexico.
Q: What challenges did Sitrack face and how did the
Q: How will Sitrack’s collaboration with the State of
company overcome them?
Mexico’s government impact the company’s growth?
A: The main deficiency was the dependence on hardware,
A: We are the only company that has dedicated people
which can be ineffective because criminals always know
in the State of Mexico’s C-5, which is a new building that
where a truck’s GPS unit is located and can disable it.
comprises all data regarding the state’s security measures.
Sitrack’s technology merges the hardware with a software
This allows us to have a direct connection when our system
solution that cannot be overridden. The possibility of
sounds an alarm. Our team in C-5 contacts the police
criminals removing the tracking unit led most insurance
immediately, initiating a recovery strategy for the stolen
companies to lose interest in transportation companies.
unit. Our six years of experience in the Mexican market has
The situation was further aggravated by the peso’s
also generated statistics regarding criminal activity in the
depreciation from the end of 2016 because the resulting
country, which the government has found useful. We signed
rise in the cost of auto parts boosted demand on the black
our agreement in October 2016 and as our operations grow,
market even more. Cargo only adds another attraction for
we expect to create new alliances with intelligence units
thieves. Although insurance companies are projecting a
from other states.
rise in vehicle theft in 2017, we expect our technology to restore their confidence in the market by ensuring their potential return on investment. Besides the benefits offered
Sitrack manages processes for heavy vehicle companies,
to insurance companies, transportation businesses must
optimizes and protects their operations with security solutions.
consider the value this technology represents in keeping
Its service extends to driver safety, the efficiency of routes and
their logistics network operational.
measuring fuel consumption and theft
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INSIGHT
TAKING FLEET OPERATORS BEYOND TRACKING ANDREU CASADELLÀ General Manager Mexico of TomTom Telematics
270
Orchestrating logistics in a country as large and diverse
gives each driver a grade based on their driving manner,
as Mexico can be complicated. The CIA Factbook lists the
evaluating fuel usage, the amount of time a vehicle is idle and
country as spanning 1,964,375km2, making it the 14th-largest
braking conditions. “There is a fear of telematics becoming
worldwide. TomTom’s Traffic Index tagged Mexico City as
a watchdog for drivers,” Casadellà says, “but a professional
the most congested in the world for the second year in a
human-resources strategy could make it a development
row, leading companies to lose approximately MX$16 billion
opportunity for the company and driver alike.”
(US$800 million) per year due to traffic conditions. One of TomTom Telematics’ cornerstones of development Navigational and tracking systems are vital in this
is its integration capability with clients’ ERP and customer
environment but Andreu Casadellà, General Manager
relationship management platforms. The company created
Mexico of TomTom Telematics, believes the solution
an application programming interface that enables them
to improving traffic conditions lies in the efficacy of
to connect hardware and software with open code, and
technology integration. TomTom Telematics division focuses
collect information for internal management use. “This is
on fleet management and tracking systems. “There is a
a keystone of our strategy as companies are digitalizing,”
lot of competition focused on security and unit recovery,
Casadellà says. With CRM applications, for example,
whereas we are more dedicated to light- and commercial-
TomTom Telematics’ software WEBFLEET is now fully
vehicle fleet distribution and added-value services through
integrated to Salesforce. This allows fleet managers to know
technology and connectivity,” says Casadellà. TomTom
how long an employee spent with a client or how best to
Telematics currently holds a small share of the total market
organize the fleet in line with client requests.
in Mexico if companies selling simpler B2C GPS services are included in the sector, but this is set to change quickly. “We
The next step for the company is to innovate in connectivity
are doubling in size year on year. We have been well-received
and connected car applications. TomTom Telematics also
by the Mexican market and it is now the country where the
runs an online marketplace of homologated applications,
company sees the most growth,” says Casadellà.
developed by third parties. These apps usE the data generated by the platform and complement it with analytics from
While some companies would shy away from investing in
external applications. Casadellà says the company will launch
Mexico after the global challenges of late 2016 and early
a tablet with an Android operating system called PRO 8, which
2017, Casadellà says TomTom has no intention of leaving.
will help vehicles integrate both TomTom’s WEBFLEET and
“Despite the uncertainty seen since the end of 2016, TomTom
all third-party apps so the client can access both at all times.
is investing in Mexico,” says Casadellà. “Our opportunity lies in linking hardware. Software and maps as technology
“The most important thing for TomTom is for clients to
solutions are our strong suit.” TomTom’s experience in
embrace what the platform can offer them,” says Casadellà.
navigation software gives its telematics solutions an edge.
Previously, fleet managers were only concerned about leasing
The company also develops its own universal SIM for 3G
the company’s fleet and its maintenance, not the operational
connectivity, linking GPS tracking with data transmission.
details. Although that is gradually changing, many clients still see fleet management operations as simple route and tracking
By using TomTom’s solutions, clients save an average of 20
systems. Casadellà and his team have made it a priority to
percent on costs through fuel savings, logistics management,
offer webinars and face-to-face training to teach clients
lowered maintenance costs, accident avoidance through
about TomTom Telematics’ platform. “Without the correct
safer driving and savings on insurance policies. But
information, clients do not know how they can save money,”
integrating drivers into the process is paramount for the
he says. “It has been an uphill battle to lead clients away from
solution to be successful. TomTom’s OptiDrive 360 solution
basic tracking services but we have seen a gradual change.”
VIEW FROM THE TOP
DATA-DRIVEN MANAGEMENT FOR SECURITY, COST-SAVINGS BARAK GAZIT CEO of Traffilog Latin America
Q: How has Traffilog’s business in Mexico and Latin America
hardware. Our role in this partnership was to create the
developed over the past year?
software for TomTom’s Breach device, which is a screen
A: We have several customers in the pipeline as Traffilog
that displays real-time information on the truck’s status and
has been well-accepted by the Mexican market, particularly
keeps drivers in constant communication with each other
by bus companies. Their interest in our product stems
and their home base. TomTom describes Breach as the most
from the fact it provides them exactly what they need.
complete application it has ever had. 271
Last year, we signed a contract with Transportes LIPU, a large transportation group present across the country. We
Q: Why did Traffilog decide to ally with TomTom?
provide them with a vast amount of useful information,
A: TomTom is the Apple of software for the vehicle market.
prioritizing safety and cost savings through the planning
While other software companies are starting to develop their
of routes, time frames and stops.
own programs for vehicles, TomTom has taken the lead for vehicle-driven technology and the alliance will be fruitful for
We also have a strong alliance with Navistar, one of the
both of us. The Breach device has a broad series of features,
biggest heavy vehicle OEMs in Mexico, and now every
including cameras, passenger counters, ticketing machines
Navistar truck has our software on board through the
and Wi-Fi. It is a product that complements our portfolio.
OnCommand Connection program. One of the most important features of this program is telematics. Through
Q: How has Traffilog developing its relationship with the
Navistar we have increased the value of second-hand trucks.
insurance market? A: This year we launched Traffilog in Israel and we are
Q: Given its successful partnership with Navistar, is the
negotiating a collaboration with an insurer in Mexico, but
company planning to work with other OEMs?
this is a slow process. We are planning a product that will
A: That is in our plans. We are negotiating with other OEMs
incorporate a collision detector that will change the way
but those kinds of discussions take a long time to finalize.
insurers deal with accidents. A large problem in Mexico
We hope to have at least one of these agreements in place
is that many cars are uninsured, either because people
by the end of 2017. Our solution is comprehensive. In the
cannot afford cover or they feel it is unnecessary because
case of SENDA and CEMEX, companies with which we have
they seldom use their vehicles. For these customers, we
worked for the past three years, we began in just one area
are designing an insurance product that is driver-based
and gradually incorporated several more services. SENDA
rather than car-based and which will allow clients to request
now incorporates our services in nearly every single area,
insurance as a prepaid package for specific distances, such
including human resources, maintenance, ticket purchasing,
as 1,000km for instance. It is a model used in Israel and
planning, traffic and fuel control and safety. CEMEX’s system
Europe mostly for high-risk or young drivers.
notifies both the server and the customer whenever a truck leaves or arrives at its location.
We always try to do something that is comprehensive and innovative. In this case, the product we are offering requires a
We provide much more than just information on the specific
strategic alliance with an insurance company. We have a good
location of a vehicle. We connect a vehicle’s onboard
and interesting product. Now we need a partner.
computers and collect the data that is generated. This is similar to the internet of Things wherein all systems are connected to each other, producing and collecting data
Traffilog is a telematics solution provider for automakers,
that can be used to address various needs. In Europe,
insurance companies and fleet managers. The company was
we launched a program alongside TomTom that we will
founded in 2003 and has specialized in mechanical solutions
soon debut in Mexico. TomTom excels in maps and truck
and predictive diagnosis
ROUNDTABLE
HOW SATISFIED ARE YOU WITH THE AVAILABLE TALENT POOL IN MEXICO IN TERMS OF LOGISTICS?
Talent availability is an issue for all companies with manufacturing operations in Mexico. The talent pool in the country cannot satisfy the demand from all the players in the market. However, for logistics companies the problem is even greater. Universities do not normally offer logistics specializations, which means corporations must settle with graduates from unrelated majors. At the same time, these players must face the same challenges as all other industry participants regarding talent development, retention and employment satisfaction. Mexico Automotive Review asked industry leaders their views on talent in Mexico.
Digitalization is a key trend in the industry. Although it poses new business development opportunities, it also forces us to adjust our processes and our way of thinking. Companies that cannot face this transformation process are doomed to disappear. Hellmann is 272
currently at this crossroads and we are evolving to offer solutions for the 21st century. Specialized training courses for our labor force help us ensure a healthy transition. Our two-year International Leadership Management program focuses on making sure our top
PIOTR ZALESKI President and CEO of Hellmann Mexico
managers are well-trained to adopt more responsibility and to understand clients’ needs. We also have a middle-management initiative called International Graduate (Intergrad) Program, which works similarly to the dual-education program.
Professionalism in logistics is important. Operators who have worked within the area for some time struggle to obtain higher qualifications. For 10 years, some universities have been offering bachelor’s degrees in logistics when the closest to this specialty used to be international trade or international relations. There are already graduates contributing to building this field and professionals with years of experience who want to be better prepared by having these degrees, often with a focus on the supply chain. We launched
MIGUEL TREJO Sales Director of Agility Mexico
an evaluation of our business to see if we have the right people in the right jobs or if anyone needed specific training. We want their job to be as professional as it can be so we must have skilled people willing to do an excellent job to keep our customers happy.
For many applicants and recent graduates, logistics is not as attractive as other careers. The sector is largely unknown and logistics companies do not have the same exposure as other industry players. Industries like automotive and aerospace have succeeded in communicating their needs to academia but in logistics the problem remains that few young people study specifically to work in logistics. Unlike in countries such as Germany and France, most Mexican applicants come
ERIK MEADE Country Managing Director Mexico of Panalpina
from international business and similar majors. These are much more oriented to the establishment of trade agreements rather than the actual shipment of products around the world and the regulations that reign over international trade. We are trying to change this and we have already established relationships with universities such as ITESM to boost awareness of the career possibilities.
Talent is not scarce and Mexico is among those countries that graduate the most engineers per year. There is still an opportunity to align academic programs to what employees will actually do in their work life. We have developed our own human capital methodology and have found that how most people learn is by actually doing their job rather than by watching their peers or through courses and training. We do have training and mentoring programs in place but the most effective way to accelerate the applicants’ learning curve is to introduce them to their own activities as soon as possible.
DANIEL MIRANDA Marketing Segment Manager Automotive Industry of UPS Mexico
Companies always look for the best talent available but it is also their job to train new hires to ensure they have the skills required to perform at their best. Rotation is also a main area of opportunity for logistics companies. Competition is growing 273
and there are not enough people to satisfy the industry’s labor demands, which means it is also the company’s responsibility to find a way to retain its talent. Corporations must take the human factor into consideration, giving workers the best tools to carry on with their job and to ensure they are in the best possible working environment. Currently, my biggest challenge is to lower the company’s
ANTONIO VARGAS CEO of Mexproud Shipping
rotation rates.
Talent with experience in logistics is scarce. We look for people with experience and we try to keep them with us as long as possible. We have developed a strong talent strategy with attractive job conditions, good payment plans and training so people feel they are part of the company. If these people grow with the company, that will be reflected in Dicka Logistics’ customer service. There are few people with many years in the sector though, which is why we try to form teams staffed by both experienced people and newcomers. That way, we can pass on our experience to younger people and they can participate in the development of new and innovative solutions.
JOSÉ VEGA Commercial Director of Dicka Logistics
Mexico is filled with creative and ingenious people who must find their professional path. There is growing demand, especially for engineers and technicians, in many sectors, including supply-chain management and operations. The demand is there but we still need to find a way to link the objectives and necessities of the three players that participate in the development of Mexican talent: individuals, companies and academia. First, individuals must remain well-informed about their options and possible opportunities in order to develop a medium and long-term growth plan. Second, the industry must have a clear definition of what it looks for in applicants, both in terms of knowledge and soft skills. Finally, academia must create effective models that develop the skillsets required by the industry, rather than just focusing on scientific knowledge.
JOSÉ LUIS GARCÍA Vice President of Automotive Operations at DHL Supply Chain México
Morgan 3 Wheeler
SALES & FINANCING
11
The market is moving toward a digital age where the client knows everything about a product and its alternatives. Similarly, purchasing priorities are changing and these favor environmental sustainability and sharing-economy solutions. OEMs and distributors must therefore change their marketing and sales strategies to adapt accordingly. An integration between sales and service has also become paramount, especially in a market as varied as Mexico, with financing and insurance solutions as pivotal factors in this transformation.
This section analyzes the strategies that distributors and OEMs are implementing to appeal to an evolving audience, both in age and purchasing habits. The relationship between distributors and financial partners is addressed to offer a clear perspective on the evolution of the Mexican market. Expansion plans for dealership groups are also contemplated, as well as the impact of new brands entering the already highly competed domestic market.
275
CHAPTER 11: SALES & FINANCING 278
ANALYSIS: Domestic Market a Mixed Bag of Success
280
ROUNDTABLE: Will Digital, Autonomous and Sharing-Economy Advances Put the Distribution
Business at Risk?
282
VIEW FROM THE TOP: Eduardo Sáenz, Grupo Picacho Automotriz
283
VIEW FROM THE TOP: Carlos López de Nava, Grupo Alden
284
INSIGHT: Ángel Torres, Grupo Torres Corzo
285
VIEW FROM THE TOP: Fernando Enciso, Grupo Autofin México
286
VIEW FROM THE TOP: José Gómez, Grupo Gocar
287
INSIGHT: Ignacio Caride, MercadoLibre México
288
INSIGHT: Ricardo Bustamante, SICOP
Yamil Zarate, SICOP 289
VIEW FROM THE TOP: Juan Manuel Díaz de León, Overlap Consulting Mexico
290
VIEW FROM THE TOP: Gerardo San Román, JATO Dynamics
292
INSIGHT: Thierry Merienne, ALD Automotive
293
INSIGHT: Roberto Varallo, LeasePlan
294
VIEW FROM THE TOP: Aureliano García, Scotiabank
296
VIEW FROM THE TOP: Miguel Plazas, GM Financial de México
297
INSIGHT: Rafael Portillo, NR Finance México
298
INSIGHT: José Chacón, Navistar Financial Corporation Mexico
299
VIEW FROM THE TOP: Cédric Desplats-Redier, BNP Paribas Personal Finance
Jorge Álvarez, BNP Paribas Personal Finance
300
VEHICLE SPOTLIGHT: Harley-Davidson CVO™
302
VIEW FROM THE TOP: Gerardo Gómez, J.D. Power
303
INSIGHT: Eveline Loza, Marsh Brockman and Schuh Mexico
277
ANALYSIS
DOMESTIC MARKET A MIXED BAG OF SUCCESS They say all good things must come to an end and Mexico seems to be reaching its saturation point in terms of sales. Opinions from AMDA and AMIA say the market has a potential for 2 million new vehicles sold every year but for that, financing needs to keep growing and companies must adapt to new purchasing conditions Closing numbers from 2016 showed record-breaking sales
From the perspective of financing companies, the evolution
growth of 18.6 percent, reaching a total of 1.6 million units
of the domestic market remains positive. But, there is some
sold. It was pretty much downhill from there. The industry
debate over what certain indicators regarding customer
plunged from those lofty heights to single-digit growth
preferences and behavior could mean for companies.
that in the first half of 2017 topped out at 8.9 percent in
AMDA data shows an increased preference for long-
March. The accumulated figures for January-June show sales
term commitments of 36, 48, 60 and even 72 months.
decelerating to just 2.9 percent. By the end of the year, most
Approximately 30.9 percent of all contracts signed between
insiders expect moderate growth of no more than 5 percent.
January and June 2017 were financed with 60-month plans, which represents a 31.3 percent increase in preference
278
The sales decline and conservative forecasts have not
for this modality when compared to 2016. Meanwhile,
dampened financing, however. Overall, the financing market
even though they only represent 12.3 percent of all loans,
grew approximately 7 percent between January and June
72-month plans showed a 53.1 percent increase when
2017, according to information from AMDA, even after two
compared to the previous year.
months with negative numbers in April and June of 5.3 and 3.7 percent, respectively. The 21 and 22.5 percent increases
“Longer payment terms are becoming more attractive
of January and March offset those missteps and the market’s
for clients and financing institutions, and both banks
average has it on an upward trajectory, with financing now
and multiple-purpose financial institutions (Sofomes)
representing 68.2 percent of all sales in Mexico.
are promoting these terms as a sign of certainty in the development of the domestic market and in Mexico’s
OEM financing arms remain the biggest players in the
economic situation,” said Eduardo Solís, Executive President
domestic financing market with a 71.3 percent market share.
of AMIA. Gerardo San Román, Head of Latin America at
A small hiccup in January made NR Finance lose its leading
JATO Dynamics, has a different view: “When the industry’s
position to GM Financial when the company enjoyed a brief
average for contracts was 48 months, companies could
one-month reign. According to Rafael Portillo, Director General
manage their development cycles accordingly and renew
of NR Finance México, this was merely a result of the increased
their platforms every two years. Now, sales cycles are
demand for NR Finance’ solutions in December 2016. The
elongating and eventually companies will lose the clarity
company regained its leadership position in February. AMDA
needed to know how to design and develop processes.”
reports that between January and June 2017, the company
Financing players must keep these changes in mind and
held 20.1 percent of the financing contracts in Mexico, with a
understand how the market might fluctuate in order to
total 101,918 units financed in the period.
maintain a healthy portfolio with minimal overdue contracts.
FINANCIAMIENTO (TASAS DE CRECIMIENTO ANUAL %) FINANCING ANNUAL GROWTH RATES IN MEXICO 30 22.8
20
16.3
10 0
11.7
15.4
14
2013
2014
27.4
0.7 -1.1
-1.3
-10
-13.5
-20 -30 -40
-33.7
2006
Source: AMDA
2007
2008
2009
2010
2011
2012
2015
2016
FINANCING TERMS 2016
FINANCING TERMS 2017
POPULARITY OF FINANCING TERMS IN MEXICO (months)
2016 Source: AMDA
2017
26.4% 48 25.1% 60 15.4% 36 10.8% 24 8.6% 72 13.7% Others
30.9% 60 19.3% 48 13.9% 36 12.3% 72 9.3% 24 14.3% Others
11% Mazapil
2% Sahuaripa
11% Mazapil
2% Sahuaripa
9% Cananea
2% Morelos
9% Cananea
2% Morelos
7% Nacozari dethe Garcia 2% Eduardoregarding Neri Financing is not only thing changing customer
Nacozari Garcia 2%would Eduardo enjoy 7% driving but ade third of them getNeri rid of their
5% FresnilloThe latest data from 2% Aquila preferences. AMIA shows that between
5% ifFresnillo 2% Aquila costs become vehicles maintenance and operations
4% Ocampo 2% Alamos January and May 2017, 4,249 hybrid and electric vehicles were
4% Ocampo 2% Alamos too high. In terms of sustainability and alternative-fuel
4% Caborca Chinipas sold, which represents a 94.71% percent increase compared to
4% Caborca 1%five Chinipas technologies, Nieblas says that in years, 78 percent
2%figures Sierra Mojada otherthese cars are still far the from 2016. At 0.747% percent,
2% Sierra Mojada will prefer 47% other of millennial consumers alternative powertrain
Source: CGM, Ministry of Economy With figures to March of 2015 from impacting overall sales volumes in the country but their
1 Source: Ministry of Economy Withhybrid figures to March of 2015 vehicles, 38 CGM, percent of them favoring models.
1
279
numbers are growing past the accumulated sales numbers of brands like Peugeot and MINI. Unless technology costs
The millennial generation is also transforming the sales
decrease, these will not represent a significant portion of
process, boosting the popularity of digital. Yamil Zarate,
Mexico’s vehicle park in the near future. “Research into
Commercial Director of SICOP, says that practically 100
battery technology will eventually lead to lower prices,”
percent of all potential clients start their search process
said Guillermo Rosales, Director General of AMDA. “In the
online. He adds that priorities have changed and now
meantime, the government must implement fiscal incentives
dealerships and automakers must choose a digital
to further cut prices of hybrid motors.”
marketing strategy as their preferred option to target potential customers. While that may be true, companies are
Government regulations aside, sustainability has made its
still unfamiliar with the digital sales process and according
way to the automotive market, transforming the industry
to Ángel Torres, General Director of Grupo Torres Corzo, “no
toward a mobility-oriented vision. Companies are starting
dealership group knows exactly how social media works.”
to change their business model to address these demands, which are mostly fueled by younger generations. According
Dealerships and auto companies in general should figure
to research on millennials and their mobility needs in
it out quickly – their reputations might count on it. “Once
Mexico, from Partner and Manufacturing Industry Leader
clients post something online, it is impossible for brands
at Deloitte Mexico Manuel Nieblas, cost of ownership has
to change the perception the post has generated,” said
become an important purchasing decision for younger
Juan Manuel Díaz de León, Automotive Practice Director of
customers who favor sharing-economy solutions. According
Overlap Consulting Mexico. “In this era, what a company’s
to Nieblas’ findings, 59 percent of all Mexican millennials
webpage says is not what customers pay attention to.”
FINANCIAMIENTO (MILES) FINANCED VEHICLES IN MEXICO (thousands of units) 100
——2016
98.3
——2017
92.1
90
80
87.9 81.2
80.6
78.6
84.6
77.1 78.5
70
60
January
Source: AMDA
74.3
75.2
February
March
73.0
April
May
June
ROUNDTABLE
WILL DIGITAL, AUTONOMOUS AND SHARING-ECONOMY ADVANCES PUT THE DISTRIBUTION BUSINESS AT RISK?
Distribution groups keep opening new dealerships but instead of visiting them, many clients only go there to finalize their purchasing process. Online research has become the new normal in the industry and gradually, companies are realizing the importance of a strong digital presence to attract new customers. Used vehicle sales have already moved from the classifieds in newspapers to a digital world and although Mexico is still a young country in terms of e-commerce, new vehicle sales could one day leap to the internet. At the same time, the evolution of autonomy and the sharing economy opens the question of how much vehicle sales could grow when ownership is no longer a priority.
We might be near the end of the dealership business as we know it and yet we continue inaugurating dealerships every year. We only hope we have the talent and strength to continue listening to our customers. People will always need mobility solutions. However, new developments such as the evolution of electric and self-driving 280
platforms will transform our business. Only one of these technological developments could radically impact how we see our business today; yet they are all coming at the
ARTURO ZAPATA President of Corporación Zapata
same time in a “technological tornado.” All industry participants need to start planning ahead, redefining what the new distribution model will look like into the future and developing solutions that will solve our customers’ mobility needs going forward.
As the industry evolves, Mexico faces an imminent challenge in distribution and manufacturing. Our whole industry is based on a product that in 10 or 15 years will cease to be relevant. We must prepare for when that happens. Global trends now dictate that cars must emit zero emissions and aim for zero accidents, while reducing ownership. Although we still do not know when it will happen, we can be sure that just as vehicles are now transforming, so will the role of dealerships. I do not think they will
GUILLERMO ROSALES Director General of AMDA
disappear, however. Their activities might become more digitally oriented but there will always be a need to have a point of contact between the OEM and the consumer.
Digital marketing and social network presence will become a priority for all distributors. However, I do not think clients will ever stop shopping at dealerships. Cars will not be sold online, at least in the short term. There will be a need for a strong community managing strategy that translates leads generated online into actual sales in the dealership but this will be a complementary process rather than a transformation strategy. Shared economy will not destroy the dealership business model either. People
EDUARDO SÁENZ Director General of Grupo Picacho Automotriz
that own a car will be able to share it, just like people that do not own a place at the beach can now access one through an internet application. Global forecasts predict technology will decrease new vehicle sales but I do not see that happening. Mobility needs keep growing and services like Uber create a new market segment.
The industry is still in a development phase and we need to see these innovations as an opportunity rather than a threat. Many things need to improve and even our dealerships are worried about how technology will impact their business. Retail will change to incorporate digital outlets but physical presence will always be necessary to offer maintenance and repair services, so I do not fear the destruction of the distribution model. On the contrary, shared economy will become the new normal, boosting industry growth in a different way.
RADEK JELINEK President and Director General of Mercedes-Benz México
Technology adoption deadlines have narrowed immensely. No dealership group knows exactly how social media works, yet it is probably the most cost-efficient way to position the brand in the market and generate new leads. I see both dealerships and digital sales platforms as complementary rather and opposing 281
forces. Even though companies like Amazon have had success in clothing sales, department stores have not yet disappeared. Therefore, we are working with a company in Silicon Valley to help us understand how the digital world will evolve and which new virtual tools and strategies we will have to put in place in the future.
ÁNGEL TORRES Director General of Grupo Torres Corzo
There has been a noticeable decrease in traffic to showrooms. Right now, buyers who visit dealerships have already decided to make a purchase, since they have researched what they want and the terms of their purchase. For that reason, our main strategy is to grab this opportunity by not letting anyone leave our showrooms without a sale. Dealerships will keep running but the high rental prices of real estate and local maintenance make it more difficult for car distributors to survive in metropolitan areas. Bigger facilities are no longer sustainable and the model is beginning to adjust.
JOSÉ GÓMEZ CEO of Grupo Gocar
Almost 69 percent of the used-vehicle market exists online and one day, people will buy new cars online. Clients will still have to receive maintenance and repair services every six to eight months at dealerships so our responsibility will become offering excellent service, first and foremost. Even though our support represents a cost for automakers, we also help them solve many problems and deal with the client directly. People have been predicting the death of the dealership for 60 years but it has not happened yet and dealerships will not disappear even if platforms like Amazon enter the business. When autonomous cars become a reality, we will shift our focus toward them just as we have done with all innovations entering the market.
CARLOS LÓPEZ DE NAVA Director General of Grupo Alden
VIEW FROM THE TOP
THE BIRTH OF AN IMPORTERDISTRIBUTOR-MANUFACTURER HYBRID EDUARDO SÁENZ Director General of Grupo Picacho Automotriz
Q: How has Grupo Picacho’s participation in the Mexican
operations in Mexico in April 2017. Although BAIC’s initial
automotive market changed since 2016?
target was the Mexican market, more ambitious plans to
A: Grupo Picacho is among the top 15 Ford dealerships
target Latin and South America are now in place with a
nationally. Picacho was the first Mazda distributor in
strong vision toward the North American market.
Mexico. Excluding two of Mazda’s dealerships, which are
282
managed by a different Grupo Picacho division, we are
Q: What were your concerns about the image of Chinese
the fifth main Mazda distributor in the country. Among
vehicles in Mexico and how did you address them?
Lincoln distributors, from 2013 to 2016 we were the top-
A: I was unsure how the public would react to Chinese
selling group although in 2016 we dropped to second place.
vehicles, particularly in the metropolitan area. But clients
The main driver that increased Grupo Picacho’s profit was
have moved past the previous misconception they had
operating efficiency and the growth in Ford vehicle sales.
about these cars. We conducted blind tests and clients
Even though other brands like Jaguar and Land Rover were
never guessed that these vehicles were Chinese. Interest in
negatively impacted by dollar-peso exchange rate volatility,
Chinese brands is growing considerably. Many groups and
2016 was the best year for Grupo Picacho.
individual dealerships are now approaching us, which shows the market’s acceptance of the new BAIC brand. The real
Q: What opportunities did Grupo Picacho see in BAIC to
challenge we found was in facing that same mindset with
become its distribution partner in Mexico?
potential financing partners. We struggled to find a financing
A: BAIC contacted us looking for distributors and we met
branch that would trust our product.
Francisco Fu, the PR Director of BAIC de México. The company was one of the fastest-growing players in China. Worldwide, it
Q: How does working with a Chinese company and your
is among the 150 biggest companies internationally and it has
approach to their business evolution differ from other clients?
a strong financing arm in Hong Kong. In just three years, BAIC
A: Chinese companies have a young, dynamic team eager to
went from having presence in three countries to more than 50.
understand our market. They are accessible when analyzing how the business model must adapt to the local market.
The problem BAIC faced in its previous business model was
We reconfigured our operations to meet their needs and
finding an importer that could manage all the distribution
became an importer-distributor-manufacturer hybrid in this
and marketing operations in our country. Our initial
joint venture. We are making every decision in collaboration
efforts were aimed at showing them the true value of the
with BAIC but eventually, the brand will probably handle
Mexican market and BAIC’s development opportunities.
all manufacturing operations while we focus on distribution
We started negotiating our distribution agreement but my
and marketing.
personal goal was to bring BAIC not only as a brand but as manufacturer. We showed BAIC’s executives how other
Q: What is the market potential and your development
companies handled their production operations in Mexico
forecast for BAIC?
and how they could eliminate the 20 percent tariff they
A: If we focus on the end-user market, our target is to hold
were paying to import their vehicles. We eventually reached
a 3 percent market share in the compact, SUV and small
an agreement and the company launched its manufacturing
SUV segments. The latter two are growing at rates of 7 and 8 percent and could represent half of the current compact market in a couple of years. The market potential is close
Grupo Picacho originally began as a Ford distributor and
to 20,000 units but we could reach 8,000 units per year
eventually added Lincoln, Land Rover, Jaguar, Mazda and FAW
once our portfolio and dealership network are complete
Trucks to its portfolio. In 2016, the group integrated the BAIC
in January 2018. We plan to open a new dealership every
brand, extending its network to a total of 20 dealerships by 2017
month until the end of 2017.
VIEW FROM THE TOP
SMALL, MEDIUM FIRMS CONTROL INDUSTRY’S DESTINY CARLOS LÓPEZ DE NAVA Director General of Grupo Alden
Q: What are your expectations for domestic market sales,
might take gradual steps to reach their desired prices but
considering economic deceleration forecasts?
other are taking extreme measures with sudden increases.
A: The industry has grown since 2014 and in 2016, it reached
Even though the most affected are importing companies, local
unbelievable heights. Brands like Kia sold impressive quantities
manufacturers are also impacted by the weak peso.
of vehicles and others like Hyundai were only limited by their own inventory. Brands like Kia and Nissan are barely coping
Dealerships are facing problems as well. We borrow the
with the demand. I thought sales would fall by 10 percent in
money to buy cars from financial institutions, some of which
2017 but early results are positive. Each brand and analyst has
are linked to OEMs, until we sell them, then we are charged
different expectations but the industry will probably remain
the price plus interest. These rates are increasing along with
stable, allowing for slight variations of 3 to 5 percent. But even
prices, which means we pay more for every month the car
if my initial predictions hold true and sales fall by 10 percent,
stays in inventory. If the vehicle stays in the dealership too
most companies would continue to feel positive about the
long, eventually we lose whatever profit we could gain from it.
1.6-million result in 2016. Volatility in prices has also created another complication Q: How might different brands participate in the market’s
for automakers. Although we make sure we stay clear of
evolution?
these practices, several exporters are now buying vehicles
A: While certain brands are gaining ground in the local market,
from dealerships at standard Mexican prices and sending
others might fall behind. Ford, for example, took a hit in 2017
them to foreign markets such as Europe. This creates unfair
mainly because of negative media attention around their plant
competition since these people are selling units at much
construction’s cancellation in San Luis Potosi. Many clients
lower prices than clients would pay in a registered European
canceled their orders and Ford was criticized on social media.
dealership, but they are still making significant profits.
The rise or fall of the industry will depend on OEMs. Despite
Q: What opportunity do you see to incorporate Chinese
uncertainty created by US President Trump’s comments and
brands into your portfolio?
potential changes in his country’s relationship with Mexico,
A: It is about time we get involved with Chinese companies.
there is still high demand. Companies are restructuring their
There might not be that many exchange-rate limitations
sales strategies because it is not currently that attractive to
with these brands if they start manufacturing in Mexico. We
sell cars in Mexico. Some brands may cap the number of cars
have already invested in risky ventures, so this would be no
they bring to the country to limit the financial losses they are
different. We must act now or possibly regret passing up an
incurring due to the peso’s weak position against the dollar.
opportunity. People previously mistrusted Chinese vehicles
Toyota will probably import the same number or a few more
due to negative safety perceptions. Standards in these brands
cars in 2017 as in 2016 but Mazda announced it will import
were much lower than any other competitor in the market but
fewer. We have interminable waiting lists for several models
I believe that has changed. Chinese companies are getting rid
but not all brands are interested in meeting that demand.
of their stigma for copying technology and the way they are
Nissan plans to keep its momentum. Mexico is the fourth most
perceived is changing. These still remain a risky investment
important market for the company, now representing a market
but we are in a good position to take the bet.
potential between 450,000 and 500,000 units. Q: How will price increases impact the industry’s
Grupo Alden is a new and used vehicle dealership group
development?
that started operations in 1984. The group now handles 13
A: It will all depend on how companies manage their sales
different brands including Kia, Hyundai, Ford Mazda, Audi
strategies. Companies like Mazda, Toyota and Volkswagen
and Lincoln
283
INSIGHT
BRAND, REGION SPECIALIZATION ÁNGEL TORRES Director General of Grupo Torres Corzo
People are always advised to not bite off more than they
priority is to be sure they are attended perfectly by people
can chew and the same is true in the business world. While
who know how to sell their products. “The probability of a
many distribution groups handle various car brands, Grupo
client buying something increases when they feel comfortable
Torres Corzo decided to focus on just one. As it happens, this
in the space, so we make sure they feel at home.”
brand eventually became the biggest in the Mexican market. Overall, automotive sales are expected to grow around 5 284
Grupo Torres Corzo’s strategic partnership with Nissan began
percent in 2017 but Torres has a more ambitious goal to
with the opening of their first dealership in Zacatecas in 1987.
double that forecast, catalyzed by training Grupo Torres
Following its core values of discipline and loyalty, the group
Corzo’s sales personnel. The company also invests in its own
has been devoted to the brand and now has 10 dealerships,
mystery shoppers to visit every distributor once a week.
one in Mexico City and the others in the Bajio region,
Torres says they pay special attention to the state of the
Zacatecas, San Luis Potosi, Aguascalientes and Guanajuato.
dealerships and how effective the team is when closing
“In 2010, Nissan restructured its dealerships to optimize
the sale. “Nissan expects a lot of us, so we must be equally
geographical coverage and therefore get the best results,”
demanding of our people,” he says. “The quality of our
says Ángel Torres, Director General of Grupo Torres Corzo.
investments is measured by the number of first visits to the
“Our entire circle of influence is within less than a two-hour
dealership. After that, we track the effectiveness of account
radius, including Mexico City considering a 45-minute flight.”
managers with customers’ returning visits and the number of signed contracts.”
According to data from AMDA, the Bajio states, where Grupo Torres Corzo is present, contribute over 8 percent of the
Grupo Torres Corzo applies the same technique to aftersales
national sales. Including Mexico City pushes this number to
service. Torres says that Nissan is keen to be the best car
almost 27 percent. Both regions have noticeable differences
brand in aftersales operations and he is confident about the
that impact the way distributors work. “The fast development
results Grupo Torres Corzo can deliver. “Clients start their
of states like San Luis Potosi and Guanajuato make it hard for
driving experience at 18, so over 50 or 60 years driving, one
distributors to keep up with demand,” says Torres. Guanajuato
person could buy a new vehicle from us around 10 times,”
is a challenge in itself, being the sixth-largest economy in the
he says. To guarantee a long-term relationship with these
country with 6.5 percent growth, according to INEGI.
clients, the distributor must ensure a positive aftersales experience. “Although we strive to make our clients’ visits
The size of the Bajio states and their population also impact
to the dealership as comfortable as possible they will always
Grupo Torres Corzo’s participation. Torres says that even
want to leave as quickly as possible, so our aftersales service
though competition exists throughout the country, it is fiercer
has to be swift and efficient.”
in Bajio states where the same brands that battle in a large marketplace like Mexico City target a smaller population.
The executive team at Torres Corzo leans on IT to make
The company has to guarantee clients are attracted to the
gradual improvements in the way sales are handled and for
shop floor. “Marketing is one of our biggest strengths,” says
efficient maintenance and service scheduling. “There is still
Torres. “My first responsibility is to ensure that when someone
room for development with clients who visit our dealership
wants to buy a car, their first thought is Nissan. And after
but leave without any of our cars,” says Torres. “But our
that, clients should think of Torres Corzo.” The company
goal remains to become one of the best dealerships in the
invests approximately MX$3 million (US$170,000) per month
entire country.” Although there are still opportunities to be
on marketing, including radio spots, promotional events,
addressed regarding digital payments, the company will
YouTube videos and Instagram among other social networks.
launch a new project by the end of 2017 that it says will put
Having drawn customers into the dealership, Torres’ next
it ahead in the technological race.
VIEW FROM THE TOP
DIFFERENT FINANCING ALTERNATIVES FOR DIFFERENT MARKET CONDITIONS FERNANDO ENCISO CEO Automotive Division of Grupo Autofin México
Q: How attractive is self-financing in Mexico as an
Mexico and monetary incentives are not as attractive as
alternative to traditional financing?
those offered in the US but benefits include flexibility.
A: Self-financing is an attractive option in developing
Younger demographics are also the perfect target for
economies and can coexist with traditional financing
new mobility alternatives because they are not as rigidly
methods. It becomes a viable option for clients when
set on ownership as older generations. Companies are
interests grow and financing opportunities decrease.
made up of many generations and we must also flexibly
Regardless of the economic environment in the country,
cater to any client. 285
self-financing is also an alternative for demographics who do not have access to traditional financing options due
Q: How does Grupo Autofin manage its relationship with
to a lack of stable or verifiable income.
automakers and other dealerships? A: The dealership part of Autofinanciamiento México
Q: What role does Grupo Autofin play in the car loan
works like any other multibrand player in the market.
company Autofinanciamiento México?
The Chevrolet dealer sells Chevrolet models, Mazda offers
A: We operate within a conglomerate of more than 60
Mazda vehicles and so on. Some of our points of sale are
companies participating in different industries. The
even number one dealerships for many brands. One of
holding company is Grupo Autofin México and one of
our distributors is the top Mazda seller nationally and the
our divisions is focused on the automotive sector. In
second one globally.
almost 50 multibrand dealerships across the country we sell cars traditionally, offering financing alternatives
We work with budgets rather than models in self-
through banks and OEM financial arms. The group also
financing. Clients establish the maximum amount they
has a bank called Banco Autofin México and a third
want to spend and based on that we offer them the
branch solely focused on self-financing services called
models we have available. Automakers sometimes have
Autofinanciamiento México. This broad portfolio allows
extra vehicles in stock, allowing us to make a deal with
us to cover different market needs and to prosper in any
OEMs for a large fleet of vehicles, giving clients direct
economic environment.
access to a specific model. We manage most brands in the market through self-financing and we even manage some
Q: What are Grupo Autofin’s growth expectations,
high-end brands like Jaguar and Land Rover, although
building on its 10 percent self-financing market share?
these volumes are more limited. We must adhere to each
A: We expect to remain at that same level in terms of
brand’s specifications. Mazda, for example, does not allow
self-financing. We are in the middle of renovating our
us to market its products through self-financing but we
brand and see self-financing as a good option not only
can sell them through our traditional dealerships using
for people without a steady income, but also for young
Mazda’s own self-financing branch. Nissan allows us to
clients acquiring their first financing product. Millennials
sell their cars through self-financing as long as we do
and recent graduates often lack a financial history and
not exhibit them. For brands that we do not manage like
this solution is an alternate starting point for them.
Toyota, Autofinanciamiento México can negotiate with another dealership to offer clients the car they prefer.
As part of Autofinanciamiento México, we are also betting on increasing market participation through traditional financing and new leasing services. Mexico
Grupo Autofin is a Mexican financing company with more than
is an emerging market in terms of leasing and other
60 subsidiaries participating in different industries. Grupo
alternatives to ownership in which we see an opportunity
Autofin pioneered the self-financing system and it has more
to expand our operations. Leasing is still expensive in
than 30 years of experience in the Mexican market
VIEW FROM THE TOP
USED CAR SALES STARTING TO CLICK JOSÉ GÓMEZ CEO of Grupo Gocar
286
Q: What led Grupo Gocar to explore the used car market?
Q: How have digital solutions boosted your sales and
A: We see used vehicles as a complimentary option to new
recognition in the market?
car sales. I have worked as a distributor for 22 years and
A: We launched our Business Digital Center in November
used cars have been important since the beginning of my
2016 and online sales represented 5 percent of new and
business. We are focusing on online sales because it gives
used cars. This is excellent because we are just beginning.
us opportunity areas to grow and also allows us to sell more
Our goal is to increase used vehicle sales to 25 percent of
cars in better condition. For this, you need a quality car
our total sales by the end of 2017. All our numbers indicate
inventory and knowledge of digital marketing. Financing
that this is achievable, partly thanks to our online sales
for used cars is getting easier. Certifications and warranty
representatives offering personalized attention. Hiring a
extensions are more reliable and expected by customers,
team of salespeople working homogenous schedules at the
so income from used cars can be even bigger than that of
same location increases internal performance and customer
new vehicles.
experience during purchases through our Business Digital Center (BDC). We also have a web page called Seminuevos
Q: What factors are boosting the used car market in Mexico?
Gocar that lists the group’s inventory.
A: There are several reasons to explain why the used car market is becoming more important in Mexico. In the last
Grupo Gocar also works with CarPlanet and the practices
few years, the Mexican car market has been maturing and
of both have helped us improve Grupo Gocar’s internet
consumer behavior is becoming similar to the European
performance, applying best practices across platforms
and American markets. A great achievement was the
and strengthening both. CarPlanet holds inventories from
federal government’s decision to close the market for
many car dealerships as well as private users. Gocar only
so-called “chocolate” cars, as used units coming from the
manages its dealerships’ inventory, so customers using
US are known. This action provided OEMs, car dealers and
CarPlanet have many more options compared to Gocar’s
used vehicle distributors with certainty and generated
smaller but higher quality stock. We use Google AdWords
momentum for the professional used car business both
for search engine optimization and we have a live chat on
at the brand and dealer level. Today, the internet has
our web page that connects customers with a specialist
underpinned the fast development of the used car
salesperson, who offers personalized advice. In the live
market, providing the business with transparency, agility
chat, they can close a sale and sign the contract. All these
and reliability.
practices keep us at the forefront of online vehicle sales.
Q: Which used model is the favorite of the Mexican market?
Q: What are Grupo Gocar’s growth expectations for 2017?
A: Depending on the area in which used vehicles are
A: Results have been positive and our goal is to maintain high
being sold, we see different vehicle preferences. In Mexico
customer satisfaction across all the activities we do, and to
City’s Santa Fe and San Angel neighborhoods, the cars
focus on greater digital sales numbers. On the CarPlanet
sold are luxurious and more expensive. Within the State
website, we are now also offering used motorbikes, which
of Mexico, we see distinct buyer profiles varying from
is a huge market. We are still unfamiliar with it but we can
expensive to low-value cars.
handle this segment on CarPlanet. Regarding Grupo Gocar’s future projects, we are opening a new Renault store in the south of Mexico City and our goal is to double the sales of
Grupo Gocar is a dealership group that buys and sells used
used cars. New car sales are more frequent than used cars,
and new cars, while offering financing solutions. Through its
so we negotiated an alliance with Bancomer to increase sales
CarPlanet platform, the group also participates in the online
through car loans from 30 percent of our total used sales to
market
60 percent, which is our objective.
INSIGHT
E-COMMERCE GROWS AS CONSUMERS GAIN CONFIDENCE IGNACIO CARIDE Director General of MercadoLibre México
As more people gain confidence in e-commerce and take
tool for distributors.” Caride highlights it is simpler for
their shopping online, those involved in automotive sales are
consumers to look at one inclusive webpage than to visit
recognizing an opportunity to widen their reach, says Ignacio
numerous individual sites. Dealerships, he says, are realizing
Caride, Director General of MercadoLibre México.
the advantages this strategy can offer.
“Previously, when someone wanted to sell their car, the
Opportunity creates competition but Caride is not fazed
only way for potential clients to see the vehicle was to visit
by the arrival of other e-commerce leaders such as
a dealership,” says Caride. “Now, the internet allows people
Amazon. He believes the increase in online sales platforms
from all over the country to see it.”
will foster confidence among consumers in the online shopping market in Mexico, resulting in more business for
The internet has simplified the process of model comparison
MercadoLibre. “We do not expect to lose market share.
and has reduced the time clients spend looking for a vehicle.
Competition in digital sales will only affect traditional
Carlos López de Nava, Director General of Grupo Alden and
retailers,” says Caride. “Many car dealerships remain
other players in the distribution segment agree that the next
attached to outdated sales structures.”
step in automotive sales is in the online market. During 2016, general e-commerce grew 36 percent compared to 2015,
Caride says MercadoLibre’s diversification will also help lift
which is above the automotive industry’s growth of 18 percent.
it above other online retailers that are solely focused on the
“This is the future,” says Caride. “We are growing more than
automotive market, such as Seminuevos.com and Soloautos.
100 percent each year, we had 17 million hits on our site each
mx. “Even though the market is growing, we cannot depend
month and sold approximately 1 million used cars in 2016.”
on a single business line,” Caride says. “That being said, automotive is one of our business verticals and we have a
With a focus on used vehicles, popular models such as the
team dedicated just to that area.” While consumers are
Volkswagen Jetta, Chevrolet Aveo and Ford Focus are the
gaining confidence in the online shopping experience, they
most sold at MercadoLibre. Certified programs have been
remain wary of payment security, says Caride. MercadoLibre’s
crucial in boosting sales in this market, since according to
platform addresses this concern by allowing clients to talk
Caride, they give clients confidence regarding the functionality
directly and privately with the owner of the article. By the end
of the vehicle and the warranties clients can claim. However,
of 2017, consumers will be able to pay a deposit to hold a
the premium and luxury segments have also found a niche in
product or vehicle for a specified time. If the transaction is not
the online market. Currently over 1,000 vehicles above MX$1
completed, MercadoLibre will return the money to the buyer.
million (US$54,900) are on sale on the platform, with brands like Porsche, Ferrari, McLaren, Aston Martin, Maserati and
Caride says MercadoLibre will continue investing in its
Lamborghini. The company also has its own section focused
automotive vertical and it is also analyzing the option of
on auto parts and is working with suppliers like Bosch and
offering financing to both buyers and sellers in an effort
distributors such as NAPA. “By the end of 2016, MercadoLibre
to keep growing online transactions. “There are millions of
had already sold 1 million auto parts,” says Caride.
Mexicans outside the financial system, not because they do not want it but because they are rejected by the banks,”
Demand growth in the digital market will continue in the
says Caride. “We have a great advantage over traditional
coming years, according to Caride, and carmakers are
financial institutions mainly because of the information we
realizing they need a partner that knows how to grow their
can gather from our clients and from businesses that use
online business. “Vehicle brands are excellent at what they
MercadoLibre as their distribution platform. We know their
do but they do not know how to do online sales,” he says.
overall performance, how much their business is growing
“We can offer OEMs our expertise and become the perfect
and how they resolve conflicts.”
287
INSIGHT
HELPING DEALERSHIPS EMBRACE THE DIGITAL AGE
“
Digital leads for new vehicle sales have grown to 30 percent from just 4 percent since 2013” Ricardo Bustamante, CEO of SICOP
288
intricacies of the domestic market. “Personnel turnover is high in the distribution sector at over 120 percent every year,” he says. “There are many different businesses and departments to manage including financing, fleet management and used vehicle sales.” SICOP’s goal has been to create a disruptive solution that can help dealerships connect efficiently with its clients and within its own departments, tracking the entire sales
The automotive industry has entered the digital age.
process from the generation of the lead to the delivery of
Yet, according to Ricardo Bustamante, CEO of SICOP,
the vehicle. “Dealerships using our platform call clients five
dealerships are ill-prepared to deal with online lead
minutes later and they reach 100 percent of the people
generation and digital marketing strategies. “In the used
interested in buying a vehicle,” says Bustamante. “This
car segment, digital leads account for 80 percent,” says
method transforms the original 1 percent of sales coming
Bustamante. “Meanwhile, digital leads for new vehicle sales
from digital leads into 14 percent.” SICOP works through
have grown to 30 percent from just 4 percent since 2013.
an application downloaded by both the client and the
But of this percentage, only 1 percent of all leads become
distributor, allowing the company to track information on
actual sales.”
the clients’ most popular vehicle requests and the busiest months in terms of sales.
Following an 18.6 percent sales increase in 2016, this year is gradually decelerating and by July, the average growth
Regarding their digital marketing strategy, Bustamante
compared to the previous year was only 1.4 percent. This
says SICOP’s platform can help clients identify which
means that distributors must seize any opportunity to
media outlets generate the best results. “A ‘like’ does not
boost their numbers. “Currently, it takes dealerships 48
mean that someone is really interested in the product,”
hours to call interested buyers back and they only do
he says. “Companies can purchase spaces on many
this with 29 percent of the customers at most,” says
social media pages but 50 percent of leads generated
Bustamante. Even though digital marketing has become a standard for OEMs and distributors, Bustamante thinks there is still potential to improve companies’ strategies. Ángel Torres, General Director of Grupo Torres Corzo, agrees, saying in an interview with Mexico Automotive Review 2017: “No dealership group knows exactly how social media works, yet it is probably the most costefficient way to position a brand.” “Although 30 percent of all leads are digital, we could safely assume that 100 percent of all potential clients start their search process online,” says Yamil Zarate, Commercial Director of SICOP. “This is a tool we have
“
are not serious.”
Although 30 percent of all leads are digital, we could safely assume that 100 percent of all potential clients start their search process online” Yamil Zarate, Commercial Director of SICOP
to take advantage of.” After 20 years in the automotive market, SICOP has become an expert in lead management
Both Bustamante and Zarate agree that the best
and Customer Relationship Management (CRM).
conversion rate from lead to sale comes from organic
According to Zarate, SICOP is already working with all
leads, which represent people who register on the clients’
the OEMs present in Mexico through their distributors
website because they are already interested in information
and some of them, including Nissan, FCA and Ford, have
regarding a purchase. However, only 5 percent of all digital
made SICOP their CRM standard.
leads come this way, according to Bustamante. “The goal is for companies to grow these leads with effective
Although CRM platforms are widely used in the industry,
marketing strategies that result in all clicks landing on the
Bustamante says global solutions cannot evaluate the
OEM’s or the dealership’s website,” he says.
VIEW FROM THE TOP
REACTING, ADAPTING TO FREE-MARKET MODEL JUAN MANUEL DÍAZ DE LEÓN Automotive Practice Director of Overlap Consulting Mexico
Q: How could financial uncertainty affect automotive
structure. After that, they must train people in brand services
financing in Mexico?
and customer experience. If the aftersales department does
A: Automotive financing will continue growing, though this
not offer appropriate service, people are going to find out
growth will decelerate. The main driving force the internal
through social media and sales may be affected. OEMs
market experienced in past years was due to import
struggle to renew their reputation and keep using certain bad
restrictions on used cars from the US. This means that to a
practices, which ends up affecting their sales. Meanwhile, new
point, we are seeing the Mexican market’s real potential for
OEMs have a clean slate with regard to service and reputation,
new vehicle sales reflected in numbers. Because of the current
which can work to their advantage.
exchange rate, car prices will likely go up starting with one or two of the biggest OEMs and the rest will follow. Overall
In terms of new brands like BAIC that are just entering the
sales will be impacted within the first months of the year but
market, they should provide incentives and a well-organized
the market will adjust by the second half of 2017. Decelerated
communication strategy that highlights their customer
growth will also lead to an increase in used car sales.
service. These companies must provide good guarantees and maintenance contracts. Mexico is a highly price elastic market
We need to take gasoline into consideration. People are angry
so Chinese OEMs can find a market niche here.
about the rising prices but eventually they will get used to this free-market model. Following a period of adjustment,
Q: What is the main opportunity in dealerships’ service?
consumers will rationally analyze their purchases more closely
A: The problems dealerships have in maintenance services
and start considering factors such as engine efficiency and
relate to the reception of a vehicle. It is common for service
gas mileage. OEMs will push to portray vehicle efficiency and
consultants to just file orders without advising clients on
reasonable total costs of ownership. Rising prices will also be
the vehicle’s problems. Drivers take their cars to be repaired
positive for hybrid cars as demand will surpass the current
but they break down again on leaving the agency because
supply. I expect three markets to grow, namely sedan vehicles,
the customer service team could not offer an adequate
hatchbacks and SUVs. The demand we have seen so far for
assessment of the car’s condition. A significant percentage
these segments will continue growing, particularly for small
of client dissatisfaction comes from vehicle failures that were
crossover SUVs.
not even detected when the car was first received.
Q: What does the distribution network need to do to adapt
Follow-up is another important opportunity area, as well as
its sales model to car-sharing?
keeping promises made. Dealerships need to comply with
A: We need to provide the necessary information for analytics.
dates and times of delivery as well as explaining the work
Final users no longer go to dealerships to get information,
done on the vehicle. Another potential improvement area for
which means brands need to work on their online reputation
some OEMs is related to appointments. In Mexico, we are
and adapt their products to new markets, including units
used to taking our vehicles for service whenever we feel like
economically designed for car-sharing services.
it, which means that repair centers end up saturated. It is important to implement an appointment system through
Q: What would more traditional OEMs need to do to remain
which clients can easily make appointments.
competitive in terms of sales? A: There are two main methods that OEMs could employ. The first is to analyze product offering to reach an accessible
Overlap Consulting is a rapidly growing consultancy based in
market, as not every brand has vehicles for every demographic.
Spain. The firm has three areas of expertise focused on sales
OEMs need also analyze dealership structure, size, equipment
and commercial profitability, business transformation and
and potential customers to define a modern dealership
client experience
289
VIEW FROM THE TOP
HOW LONG CAN MEXICO MAINTAIN ITS SALES GROWTH? GERARDO SAN ROMÁN Head of Latin America at JATO Dynamics
290
Q: How do OEMs now view the domestic market?
Secondly, I see a challenge in how companies are managing
A: The domestic market has undoubtedly become more
their marketing and financing strategies. OEMs have
attractive and the perfect example is the entrance of two
accelerated the purchase process and this will affect future
new Chinese brands to the country. It seems that BAIC
sales. Clients who planned to buy their car in 2017 may have
will play with a more moderate strategy but JAC will
already acquired it in 2016 and will no longer buy one now.
face the industry head-on. These companies, alongside
Aggressive strategies have resulted in financing contracts
Korean manufacturers, installing facilities in Mexico is no
offering long-term plans of up 72 months. When the
accident. Perhaps Hyundai and Kia arrived when there was
industry’s average for contracts was 48 months, companies
less uncertainty but OEMs make their investment plans
could manage their development cycles accordingly and
following long-term strategies. Many things can happen
renew their platforms every two years. Now, sales cycles are
in short periods of time, which means companies must
elongating and eventually companies will lose the clarity
be patient and consistent in their plans. Companies might
needed to know how to develop processes.
experience losses but those will be compensated once the market stabilizes and their investment consolidates.
There is currently no harmony between manufacturing, sales and the aftersales process. If financing moves the
Uncertainty has made projections difficult but new investors
entire market and clients are choosing the longest plans,
consider the worst-case scenario right from the start.
companies need to adapt to clients having less purchasing
Investors are probably calculating their profit according
power. Both OEMs and clients must take the car’s total cost
to a 10- or even 15-year strategy. Companies like BAIC and
of ownership into consideration, not only the loan’s monthly
JAC are betting on the domestic market and eventually they
payment. If these costs start pressuring a client’s purchasing
will take advantage of Mexico’s relationships to target the
power, the overdue portfolio is bound to increase.
North and Latin American regions. Q: How will new trends such as increasing gasoline prices Q: What will the government’s role be in the development
impact technology integration in Mexico?
of the domestic market?
A: All brands are pushing to downsize their engines and
A: Mobility strategies implemented by the government
incorporate fuel-efficient technologies. This is a good trend
will be crucial for the evolution of the domestic market.
because it is helping companies amortize the costs related
Initiatives like the Mexico-Toluca Interurban Train are helping
to technology development. Eco-friendly technologies were
suburban areas evolve, and are not distracting travelers
previously only available in high-end vehicles but now clients
from the automotive industry. Trains will help distribute the
are requesting these features in volume models. Paradigms
growth of domestic sales. Dealership networks in regions
are breaking and brands whose signature engines were
like Mexico City are decelerating growth but there are many
six or eight cylinders are now moving to a four-cylinder
other regions that are becoming stronger.
turbocharged engine platform. Even sports brands are betting on fuel efficiency and the incorporation of hybrid
Q: What do you see as the main challenges that could
technologies. The only thing that could have driven this
hinder the continuous evolution of the domestic market?
change was a direct impact on final customers’ pockets.
A: I am more worried about internal than external
The increase in gasoline prices was inevitable and in the end,
challenges. The country needs to address security and
this will be beneficial for incorporating new technologies.
transparency concerns to remain positive in the eyes of potential investors, both national and international. National
Gasoline prices will have a definite impact on the market’s
companies are the first to feel the impact of unclear
development and it is already starting to show. Companies
regulations and a faulty rule of law.
will also incorporate it in their development and planning
process. The real impact will come when companies like Tesla
Exchange rate volatility has been more of a macroeconomic
roll out vehicles like the Model 3 at only US$35,000. The
challenge than a microeconomic obstacle. The domestic
Mexican government needs to stop subsidizing everything
market has developed enough to remain strong amid
and people need to understand the real costs of what they
complications and many vehicles sold in the country are
consume. People are already buying more efficient home
produced locally, minimizing the potential impact a strong
appliances and gadgets, so why not do the same with cars?
dollar could have.
Q: What role will leasing play in the market’s consolidation?
Prices were adjusted but in volume brands the difference
A: Leasing is a great alternative for the Mexican market and it
was minimal. Furthermore, the variation was practically
could also contribute to the amortization of technology costs.
eliminated by aggressive marketing and financing
The US market would have never reached its current numbers
strategies from most brands. In the end, the panic
without embracing leasing as an alternative. Mexico’s domestic
was far greater than the actual effect on the industry.
market could easily grow to 4 million vehicles per year thanks
Uncertainty has receded and it seems that the dollar and the peso have found a balancing point.
to leasing but we still have many legal and fiscal issues to address before this can happen. Right now, this service is restricted to people with corporate activities. Leasing companies are present in the market and they are willing to enter
60-72
This is certainly not ideal but it has also
financing terms gaining popularity in Mexico
foreign investment, attracting countries
months
the private client market. Once the
brought other advantages. The weak peso makes Mexico more attractive for like China. 291
Q: What is your view on Mexico’s
government implements clear policies that allow companies
relationship with the US and potential changes to the
to have more strength and credibility in their legal processes,
NAFTA agreement?
the leasing market will boom. This will also help Mexico in
A: While Mexico depends heavily on the US, as long as
its technology integration process, as fleet managers favor
demand exists in the US and Mexico remains capable of
cheaper and lower-maintenance vehicles.
supplying those vehicles, we have nothing to fear. President Trump has proposed several measures to block cross-
Q: What pushed Mexico’s domestic market to grow 18
border trade but the only possible outcome is that any
percent in 2016?
extra taxes will be passed on to consumers in the US.
A: No one knows for sure what spurred so much growth in 2016 because most industry participants had more
The US stance switched to making only cosmetic alterations
conservative projections. My original forecast was that
to NAFTA, which is probably the wisest thing to do.
the market would grow approximately 5 percent but it
Changing or even removing an agreement so intricately
ended up at 18 percent. Uncertainty in the second half of
ingrained within the Canadian, Mexican and US economies
2016 due to the presidential elections in the US did not
will only cause problems for all involved, and not only in
deter the market’s momentum which maintained pace
the automotive sector. People need to be more pragmatic
all the way to the end of the year. Anticipated purchase
about decisions on trade policies, as no single person is
plans from many clients who wanted to take advantage
responsible for decisions.
of aggressive financing offering contributed to growth. By the end of the year, 66.5 percent of the vehicles in
Nonetheless, Mexico has the advantage of having
Mexico were sold through credit. But maintaining such
commercial relationships with 45 countries, in addition to
a price-elastic market is not easy and we have noticed
NAFTA. We are also enjoying a domestic market capable of
signs of deceleration in 2017’s sales.
supporting the country’s development. In previous years, we talked about a recuperation phase after the crises of 1995
Q: How will the dollar-peso exchange rate impact
and 2008, but now we are seeing true growth. Financing
automakers and the industry in general?
has become the engine behind the domestic market and the
A: The effects of volatility in the dollar-peso exchange
only question now is how long we will maintain the same
rate have already passed. The market has maintained its
growth levels without putting the market at risk.
development trend. OEMs endured the worst months at the end of 2016 although some players have been late to implement price adjustments. Some brands are probably
JATO Dynamics is a business intelligence provider focused
losing money in the hopes of maintaining their market
on the automotive industry. The company has specialized
share. Each company has its own strategy but this is not the
solutions for car and auto parts manufacturers, distributors
most viable alternative considering the market’s dynamics.
and fleet managers
INSIGHT
NAVIGATING AWAY FROM OWNERSHIPORIENTED MINDSET
“
Cars are a necessary evil for our clients”
their operation, saving time and making processes more
Thierry Merienne, Director General of ALD Automotive
complementing leasing operations with fleet management
It is no secret that Mexican vehicle culture is ownership-
efficient. Full service is the ace up ALD Automotive’s sleeve and a key factor for its growth in the country. “The idea of strategies appeals to big corporations and so far, only one other company can match us on services,” says Merienne. “The concept is new for most of the companies we approach and is not even that common in the US.”
oriented. But that is gradually changing and financing
292
companies are noticing. Leasing grew approximately 40
The full service option includes the leasing of the vehicle, as
percent in the country between 2013 and 2016, according
well as all services related to its use and maintenance. The
to Fitch Ratings, and both national and international players
company administers clients’ units, managing corrective
are betting on double-digit growth within the automotive
and preventive maintenance, taxes, insurance, plus all
industry. With strong expertise in the European market,
other technical and financial aspects. Merienne says that
ALD Automotive is one of the contenders preparing to take
fleet management expenses are highly volatile but ALD
advantage of the opportunities Mexico has yet to explore.
Automotive’s expertise allows it to project how much vehicles will cost over three or four years. The company assumes the
“Mexican companies put a lot of emphasis on owning
risk related to these factors, including the car’s residual value.
their assets,” says Thierry Merienne, Director General of ALD Automotive. “The culture is oriented to building
“Full service leasing has progressed significantly but
patrimony and leasing goes completely against that idea.
companies are yet to understand and embrace this
But companies, on the other hand, are being pressured to
alternative,” says Merienne. Part of the challenge for
compete with global standards.”
ALD Automotive is clients’ knowledge of total cost of ownership. Big companies usually know their fleet’s total
Celebrating its 10th anniversary in Mexico in May 2017, ALD
cost of ownership but smaller players do not always have
Automotive is now one of the two main participants in the
a clear idea of how much they spend on their cars. “At
national leasing market and Mexico is an important part of
first, potential clients are put off by the cost of our full
ALD Automotive’s international strategy. Its success has
service solution, until we explain all the costs they incur
spurred other ventures in nearby countries. “Latin America has
owning their fleet. Sometimes, our first approach with
become a priority for us,” he says. “We opened offices in Chile
new clients can be offering traditional fleet management
in 2015 and a Peruvian branch in 2016. We will start operating
operations and eventually upgrade them to a full service
in Colombia in 2017 and have signed two partnerships to
scheme.” Fiscal advantages represent another unknown for
attack the Argentinean and Central American markets.”
most Mexican players, according to Merienne. The country offers tax exemptions that are not available in other markets
That leasing is an incipient market in Mexico has not
but clients are generally not aware of them. Therefore, the
stopped ALD Automotive on the road to success. “Some
company must make companies understand what there is
might see this as a challenge but we see it as the main
to gain and what they can expect from leasing.
strength that will lead ALD’s development,” says Merienne. “Mexico has considerable growth potential. Many of our
After reaching more than 20,000 leased vehicles in Mexico,
international clients are already present in the country and
ALD Automotive wants to keep up the momentum. “We are
we see opportunities to target national players.”
a proactive company and are constantly looking for new partnerships with automakers and banks that can support
Fueling ALD Automotive’s high expectations is the fact
our local operations,” says Merienne. ALD Automotive also
that the most important thing for companies is resource
acquired other leasing players in Europe that helped it
allocation to their core business. “Cars are a necessary
strengthen its operations. Although there is no short-term
evil for our clients,” Merienne says. These players need
plan to approach local players, the possibility exists. The
big fleets to follow strict maintenance and administration
next target, says Merienne, is SMEs. “We will do our best to
schedules. The advantage ALD Automotive can offer fleet
address these companies to present our offering and our
owners is the chance to externalize this crucial part of
partnerships will help us penetrate the market.”
INSIGHT
CONVINCING LESSORS WITH DIGITAL INTEGRITY ROBERTO VARALLO CEO of LeasePlan
Launch a physical company, then digitalize processes to keep
contact is comforting. “Lower than 5 percent of our leased
up with technological advances. Master operating in your
fleet uses the app.” The company’s overriding objective is to
home country, then extend to other markets. This cookie-
encourage the people that have downloaded the app to use it.
cutter business strategy has worked for many businesses. But car lessors identified the market need, supplied the solution
Having practiced elsewhere is also helping LeasePlan in
and were halted by a reluctance to accept that solution.
its digital focus for 2017. The rising trend toward mobility alternatives such as Uber and Cabify requires cars and will
The obstacle is a deep-rooted Mexican value for vehicle
need the support of leasing companies to grow. “Shared
ownership as a status symbol. LeasePlan combats reluctance
mobility companies have similar internal business models and
with digital integration, offering shorter response and
our European operations have already targeted this market,”
processing times to simplify car leasing by supplementing
says Varallo.
technology with the human touch The company's CEO, Roberto Varallo, says: “As soon as we get around the
Europe was also the guinea pig for the company’s Operative
ownership obsession and perceive cars as tools to meet
Client Management (OCM) now being used in Mexico.
objectives, companies will turn to leasing to contract cars.”
LeasePlan will continue to invest in integrated systems as long as they provide added value for customers as well as
The size of the market within Mexico means the number of
increased internal efficiency. In March 2016, the company
fleets could be up to 700,000 vehicles, Varallo says. “But this
began developing technology platforms that manage
is not the size of the market’s potential. We hope that in two
workflow for suppliers, drivers and clients. “When a car
or three years we will see the market welcome the leasing
arrives at a workshop, or an insurance quote is approved, the
model and have this model’s penetration exceed the current
system is updated and generates full control on this specific
15 percent.” To encourage people to embrace a solution that
process, also providing alarms when there are delays. This
can financially favor drivers and simplifies fleet management
allows our personnel to dedicate themselves to accompanying
for companies, LeasePlan launched its physical company
customers.” Shorter processes save time and results in fewer
in Holland, went on to master the European market and
tickets for LeasePlan to resolve.
extended to other markets. Following standard practices and learning from experience in other markets is a sound business
“SME and private leasing markets are accelerating, especially
strategy, a strategy LeasePlan has observed while digitalizing
in Europe. LeasePlan will meet this demand by creating a
its processes. “Europe taught us that people are important
global private lease and SME offer, building on several
for certain moments of the transaction but human resources
successful propositions in key markets,” says Varallo. SMEs
can be maximized and driver experience improved, if we also
save money by being able to contact LeasePlan for a quote
provide the option of digital contact when appropriate.”
digitally. This segment grew in the first quarter of 2017, and could be supported by a leasing solution called FlexiPlan,
In an increasingly digitalized industry, delivering a superior
launched in the same year to offer more flexible contract
tech-enabled service is essential to establishing a leading
duration and mileage. Digitalizing methods and boosting SME
market position. “We are therefore actively investing in
participation should lead to LeasePlan’s professional gain and
automation and customer-facing technologies to enhance
encourage Mexicans to trust leasing as a concept. Varallo says.
our service offerings,” says Varallo. A mobile app for LeasePlan
“We expect to grow 16 percent in 2017, to 24,000 cars from
drivers is part of the digitalization of the physical company.
21,000 by the end of the year. We need to reduce costs and
Drivers can consult their lease contract or car information,
be efficient, planning our internal processes so as not to be
request repairs or maintenance and speak to the well-
overwhelmed by growth. As defined by our headquarters,
allocated employees regarding insurance when human
this is ‘smart growth.’”
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VIEW FROM THE TOP
SPEARHEADING INNOVATION IN AUTOMOTIVE FINANCING AURELIANO GARCÍA Automotive Financing Director and CFA of Scotiabank
294
Q: What are your expectations for the automotive financing
their sales outcome. Many companies are rightly choosing
market after a near 27 percent increase in 2016?
to increase prices gradually throughout the year, which has
A: I think the market will remain stable in comparison to
a positive impact on the client. In the end, prices might go
total vehicle sales. Mexico achieved a record of over 1.6
up 4 or 5 percent but will vary each month by less than 0.5
million light vehicle units sold in 2016 and almost 1 million
percent. By March 2017, most companies were already at the
were offered through a loan. The year 2017 promises to be
price level they need to maintain to counter the effects of
more challenging and industry growth might decelerate. In
exchange rate volatility.
January 2017, sales grew only 3 percent compared to 2016. We are now at one-digit levels after 16 months of double-
From a financing standpoint, these increases will most
digit growth.
likely slow our clients’ decision-making process and force them to weigh up different options. We do not see sales
There is definite uncertainty due to the political and economic
being affected by this and in fact, financing will become
climate so many people postpone purchases until the market’s
more important than ever. We will offer clients the option
future is clearer. Even so, we are confident about Mexico’s
to dilute the extra MX$20,000 (US$1,135) or MX$30,000
growth opportunities. The automotive industry is cyclical and
(US$1,700) that inflation will imply for their monthly
even during the worst economic crisis, Mexicans always buy
payments, softening the blow.
cars. The only variable is who is going to sell these cars. OEM financing arms have grown aggressively, supported Our main goal for 2017 is to support clients throughout the
by interest rate subsidies and bonuses for cars sold through
lifetime of their loan to provide the best solution for their needs
financing. But when interest rates are higher than OEMs expect,
and payment abilities. Back in 2016, an automotive financing
banks have an opportunity to increase their participation.
boom saw many companies grant loans to people who could
We adjust to the market’s rates so we are not impacted by
not afford them. We want to be mindful of how we grant
increased subsidy costs. If current momentum continues in
loans and to whom. Particularly in the face of uncertainty, our
the market’s cyclical nature, we forecast a stronger position
responsibility as a bank and financial institution is to sell while
for banks by 2019.
supporting the client. Provided the industry remains at similar levels to 2016, we can expect moderate growth for Scotiabank
Q: With so many loans granted in 2016, how likely is it that the
of 7 or 8 percent by year-end. The bank holds a 4.5 percent
industry will collapse under unfulfilled payment obligations?
share of the automotive financing market and our goal for
A: The possibility exists but in Scotiabank’s case, we
2021 is to achieve 8 percent. Reaching 5.1 or 5.2 percent in
have maintained an overdue portfolio below 1.5 percent.
2017 is a challenging target for us.
Scotiabank’s conditions for loans are accessible but the goal is for clients to pay off their loan and acquire another one to
Q: What impact will higher car prices resulting from peso
continue growing personally. It is in no one’s interest to offer
weakness have on the financing market?
loans to people who cannot pay them. We do not forecast
A: Carw prices have been rising since November 2016. But the
fraud or overdue problems and I am proud of Scotiabank’s
way companies choose to play with their prices will determine
risk management strategy. Other institutions used aggressive sales strategies during
Scotiabank is the Canadian bank with the largest international
2016 and after 12 months they will start to realize how
presence. It was founded in Halifax, Nova Scotia in 1832 and
that will impact their portfolio. As a result, overall results
it reached the Mexican market in 1996 in collaboration with
might be lower compared with 2016 but this is fortunately
Grupo Financiero Inverlat
not the case for Scotiabank. We keep our risk department
in the loop to determine the best options for our clients and the bank. Q: How has Scotiabank’s strategy for electric and hybrid models evolved since 2016? A: Sales of hybrid and electric models totaled 8,260 by the end of 2016 fueled by stricter emissions regulations that spurred an increase in loan applications. Electric and hybrid products are a cornerstone of our social responsibility and environmental consciousness. Our excitement about the electric vehicle market led us to organize the first national event to gather all brands marketing electric or hybrid models. We are organizing the event with several dealerships. The event will target VIP Scotiabank clients and we expect the event to boost Scotiabank’s current financing of 10-15 vehicles every month. The event will send a clear message to the Mexican audience about our interest in the market as the only bank with a solution specifically designed for electric and hybrid cars. Once the government decides to offer the same incentives available in other countries, electric vehicle sales will boom. We want to be there when that happens. Scotiabank Mexico is spearheading innovation in financing for electric models and many of our other branches are already approaching us to understand how the market works. Q: What new projects is Scotiabank introducing to Mexico in 2017? A: Part of our strategy for the year is to form long-term alliances with automakers and distribution groups. We now have agreements with 38 dealership groups in the country, having already signed to become Subaru’s financing arm and we are in negotiations with Suzuki. Our alliance with Mazda celebrates its eighth anniversary in 2017 and we have increased from 21 percent penetration to 37 percent since July 2016. The certified used-vehicle market spurred us to introduce four or five events throughout the year, at which 30-40 distributors will show 400-500 certified used vehicles. We feel it is our obligation to offer an integral solution that covers new and used vehicles sales, as well as financing for new dealerships or remodeling projects. In the motorcycle market, we are now Piaggio’s financing arm. Rather than just financing cars, we seek to offer our clients an integrated mobility portfolio. Not everyone’s lifestyle suits a car and young people are looking for easier and cheaper mobility solutions that also demonstrate a certain social status. Piaggio is the perfect option to satisfy these demands and our collaboration with Corporación Zapata was a match made in heaven. The group has an aggressive growth strategy for the distribution network and we expect double-digit growth each year, with 35-40 percent penetration in Piaggio’s total sales.
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VIEW FROM THE TOP
DIFFERENT BRANDS NEED DIFFERENT STRATEGIES MIGUEL PLAZAS Sales, Product and Marketing Director of GM Financial de México
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Q: What were GM Financial’s results in 2016 and how did you
Q: What are your strategies to remain among the top two
bank on the domestic market’s development?
financing companies in the Mexican market?
A: The number of car loans we granted grew by 68 percent
A: Our main target is to create long-lasting relationships with
compared to 2015, totaling 177,428 vehicles. Our synergy
customers. If we focus our efforts and innovations toward
with GM and its dealer network nurtured this development.
cultivating customer loyalty, success and industry leadership
Both the OEM and GM Financial have generated a strong
will ensue. In 2016, we managed to offer 84.7 percent of GM’s
message to target customers based on an attractive portfolio
sales with financing, which was the largest participation any
of vehicles and financial services easy to implement. The used
financing partner had with its own brand. This shows that
vehicle market also holds potential and is already presenting
our collaboration with dealers is paying off. We reached the
the highest growth in the company at approximately 45
top position in automotive financing in January 2017 and we
percent in 2016. Our dealer network is increasing used-vehicle
are certain we will see this result sustained. We are subject to
sales, fueled by our certified used-vehicle program.
possible changes in the domestic market’s demand but we will keep supporting GM and its goals. We expect to continue
GM Financial has also benefited from overall growth in the
financing at least 84.7 percent of GM’s sales and the first half
domestic market and the importance the industry is placing
of 2017 indicated we were at 86 percent.
on financing. Customers are finding it much easier to buy vehicles thanks to the array of credit options available. We
Q: What role do you expect digital channels to play in GM
offer low down-payments of about 5 percent of the car’s total
Financial’s development?
cost and payment plans of up to 72 months.
A: We keep looking for easier ways for customers to replace their old vehicles with new ones. One of the best strategies
Q: As the financing arm for all GM brands, how does your
to connect with them is through social media and other
strategy differ for each?
online resources, so we have invested heavily in our website
A: We adapt strategies to the market we want to target. The
and launched an aggressive social media campaign in
celebration of our 85th anniversary in 2016 marked the launch
collaboration with GM. We are already contacting customers
of a successful project, separating divisions for each of GM’s
via email and text messages with the goal of maintaining
brands. In 2017, we announced Chevrolet Servicios Financieros,
permanent contact with them. These investments are proving
Buick Financial Services, GMC Financial Services and Cadillac
efficient and digital media is emerging as the future for brand
Financial Services, creating a specific branding strategy
awareness and market positioning.
for each type of client. Chevrolet benefits from a focus on interest-free and low monthly payments, extended warranties
Q: How risky do you think elongated financing plans are for
and a wide portfolio of insurance options. Our luxury brands
the industry and for your operations?
Buick, GMC and Cadillac show better results from our leasing
A: Our overdue portfolio has remained stable. We have
solutions. We started offering leasing Chevrolet in 2016 but we
grown consistently by not risking uncertainty in payment
already see an excellent opportunity for this market in Mexico
plans. Although we offer elongated loan terms of up to 72
market thanks to fiscal advantages and the attraction of being
months, not all customers choose this option. Depending
able to replace a vehicle every 36 months.
on their needs, we find the best payment scheme to finance their purchase. Even before the plan is paid off, we invite customers to renew their contract by leaving their used car
GM Financial is the second-largest automotive financing
at the dealership and get a new one. This strategy has been
company in the Mexican market. Currently, the company holds
very effective for ensuring a healthy payment strategy and
a 22.8 percent market share in the domestic market managing
has helped customers move from an entry compact model
the Chevrolet, GMC, Cadillac and Buick brands
to a higher-end vehicle or even an SUV.
INSIGHT
EXPANDING THE MARKET, ONE SME AT A TIME RAFAEL PORTILLO Director General of NR Finance México
Automotive financing has grown in double-digits since 2011
vehicles. “Companies have much to learn about how they can
when 464,172 units were sold through credit. Data from AMDA
outsource their assets but NR Finance México, among many
shows that 2016 was a historic year with an increase of over
financing competitors, feels 2017 will be the year for leasing.”
27 percent in contracts resulting in more than 66 percent of all light vehicles being sold through financing.
The second pillar supporting NR Finance México’s development is the success companies like Uber and Cabify
Of the total number of loans granted in 2016, over 72 percent
have enjoyed. Thanks to its experience in handling applications
were offered by captive companies and the indisputable
without income receipts, the company has gained a distinct
leader remained NR Finance México, with close to 22 percent
advantage in this segment. Both Nissan and Renault are
of the entire market. The company has reached out to the
among the preferred brands and the Versa is currently the
unbanked population in the country to grow its presence. Its
most used vehicle for private driver services. These contracts
goal now is to build on the company’s success and improve its
now represent 13 percent of the company's portfolio.
processes using the most effective communication channels. These initiatives have fueled NR Finance México’s rise. Portillo Rather than being fazed by the peso’s weak position against
says the company receives approximately 25,000 loan
the dollar, NR Finance México rose to the challenge to
applications every month, 35 percent of which are approved
maintain its position in the market. After the Interbank Interest
immediately without the client presenting any documentation.
Rate (TIIE) increased to 6.5 percent from 5.34 percent in
The company enjoyed an excellent fiscal year from April
November 2016, the company began to work intensively with
2016 to March 2017, delivering record results with more than
the Renault-Nissan Alliance’s dealership network to maintain
200,000 contracts. “We contribute to over half of Nissan’s
competitive interest rates. “We can still offer our clients 0
sales, we have a 65 percent penetration in the Renault brand
percent rates on 24-month plans and we have several single-
and approximately 36 percent with INFINITI.” The company
digit rates to offer,” says Rafael Portillo, Director General of
has already invested over US$21 million in its new corporate
NR Finance México.
building in Aguascalientes, to be inaugurated in October 2017. This location will manage almost all of NR Finance's
Portillo says two pillars are at the heart of the company’s
operations in Mexico and it will include a support office for
main drivers for growth. Its Súbete program has helped
the US and Canada. The company has positive expectations
the company attract successful entrepreneurs who cannot
for 2017 and even though it has set the bar high with growth
present income receipts. This program targets both private
rates of 18 and 20 percent in 2015 and 2016, Portillo forecasts
clients and SMEs, a segment where Portillo thinks there is
growth between 7 and 8 percent in 2017.
enormous potential. “Many of these players have little or no experience with loans, so we made our processes faster and
Among NR Finance México’s strategies to ensure its continued
much friendlier,” he says.
success, is a digital marketing and sales strategy. “To date, we only capture leads digitally and we complete the process via
NR Finance México involves the Mexican development bank,
telephone or a visit,” Portillo says. Yamil Zarate, Commercial
Nacional Financiera (NAFIN), to incentivize growth in the SME
Director of SICOP, says 30 percent of all leads for new vehicle
market. “SMEs are showing strong growth and our overdue
sales are digital although practically all customers start their
portfolio in this segment is practically zero,” says Portillo.
search process online. “We want to be the first company to
“This segment will be one of the cornerstones for our future
sell a financing plan without the client having to visit the
growth.” He adds that leasing appears to be growing as an
dealership. We can already give clients a response within
interesting option for SMEs due to the fiscal incentives it
seconds, so now our goal is to improve the sales experience
offers and a 100 percent deductibility on rental of commercial
using social media and other digital platforms,” says Portillo.
297
INSIGHT
FINANCING CRUCIAL TO MODERNIZE VEHICLE PARK JOSÉ CHACÓN Executive President of Navistar Financial Corporation Mexico
In the commercial and heavy vehicle business, financing
contribution is around 60 to 65 percent. Although the
is vital for companies that face the need to expand or
company’s priority is to look out for its clients’ best
upgrading their fleet, according to José Chacón, Executive
interests, Navistar Financial has also found a way to
President of Navistar Financial Corporation Mexico. Support
support its parent company’s operations by financing
to meet such capital needs is necessary to renew the
vehicle exports to Latin America.
country’s current fleet. Navistar Financial’s portfolio has grown 14 percent on average 298
“Financial institutions play a key role by supporting new
for the last five years and it expects to maintain this momentum
and old clients with capital injections for their transport or
at least until 2021. Along with traditional financing, Navistar
logisitics operations,” says Chacón. Unlike what happens in
Financial has developed leasing solutions that according to
the light vehicle segment, where financing plans and loans
Chacón “are perfect for clients that want to grow their fleet
are oriented to the end user, heavy vehicle financing is crafted
but do not have the needed capital structure. Leasing can be
to support the particular needs of a company, regardless of
ideal for clients with contracts of a fixed duration,” he says. “At
size or corporate structure. Chacón says Navistar and Navistar
the end of the contract, the client can choose to either return
Financial lean on development banks, private banking and
the vehicle or purchase it at the market value.”
debt investors to secure funding sources. To maintain steady growth for the next five years, Chacón Navistar Financial has found in NAFIN and Bancomext the
knows that Navistar Financial must adapt its plans and
perfect allies to support companies with imminent fleet
solutions to provide the best fit for each client. The company
renewals, including owner-operators and small companies
already provides its clients with expert advice regarding
with an average fleet age above 17 years. These development
the best financing and leasing plan based on the clients’
banks provide the funds to deliver units and Navistar
specific needs. The company is also working on structured
Financial crafts tailor-made solutions that may include
insurance programs and Chacón says Navistar is offering
financing of used vehicles in cases when the purchase of a
insurance solutions for cargo, employees and even a
new unit is not an affordable option. For companies requiring
company’s facilities. Digitalization has been another priority
hundreds of units, Navistar Financial partners with banks
in the last few years, deriving benefits for clients such as
and other investors.
the possibility to monitor their financial and credit status online. The company’s goal for 2019 is to build a user-friendly
Private parties share the risk when getting involved with
digital platform that will foster a tighter relationship between
financial assets issued by Navistar Financial, which is why
Navistar Financial and its clients.
the company is committed to managing its credit-risk ratio to ensure portfolio quality. “Our overdue portfolio remains
Amid economic uncertainty and a volatile exchange-rate
stable at 2-2.5 percent and all our financing plans are backed
environment, Navistar Financial denominates its financing
by the significant residual value of our vehicles,” says Chacón.
plans in pesos and offers clients fixed terms for financing
Navistar Financial’s structured financings have earned good
and leasing. “Those elements eliminate payment volatility,”
ratings from entities such as HR Ratings and Standard &
says Chacón. “It helps Navistar maintain its sales and ensures
Poor’s — HR AAA and mxAAA, respectively — bolstering
clients can follow a healthy payment program.” Our business
investor confidence in the medium and long term.
strategies should ensure continued growth in 2017, says Chacón. “We estimate positive results in 2017, likely surpassing
Navistar Financial participation in its parent OEM represents
the OECD’s projections for the country’s GDP. This would
50 percent of the company’s overall sales. According to
mean that Navistar Financial expects revenue growth above
Chacón, considering only truck sales, Navistar Financial’s
2 percent for 2017.”
VIEW FROM THE TOP
INTERNATIONAL FINANCING EXPERIENCE FOR THE DOMESTIC MARKET Cédric Desplats-Redier CEO Mexico of BNP Paribas Personal Finance
Jorge Álvarez CEO Mexico of BNP Paribas Personal Finance (July 2013-July 2017)
Q: How does the company manage its duality as an
Q: How can BNP Paribas compete against captive
independent financing company and a financing arm for
companies, while maintaining a strong position compared
OEMs?
to longstanding banks such as Bancomer and Banorte?
JA: We act as the main financing arm for Kia, Peugeot and
JA: Our differentiated offer depending on the brand will be a
Volvo. We also have an agreement with Hyundai but we are not
key part of our strategy. At the same time, BNP Paribas has
its only financing partner. Our strategy to maintain a healthy
tried to make its operating costs as competitive as possible to
relationship with all these companies is to have independent
counter the negative effects of elevated inflation rates. We are
operations for each brand. We have a commercial team for
also betting on the business opportunities we can create by
each OEM and we create different products for all of them
targeting Mexico’s unbanked population. There are still many
depending on their target market.
people who do not have access to financing solutions and our growth will depend on how well we can target new markets.
CDR: One of our main advantages as an independent financing company is our international experience with
CDR: We may not have the same footprint as other banks
different brands across the world. Our partners know our
in Mexico but we do have much more expertise thanks to
service will be consistent from one country to another, both
our other international ventures. We know how to work with
in terms of financing for distributors and for the end user.
new financing solutions and we understand what OEMs and distributors need to grow their business. There are not many
Q: What are your expectations regarding the growth of the
financing institutions that can offer support to carmakers in
domestic market and the role BNP Paribas will play in its
as many countries as BNP Paribas.
development? CDR: In slow-growth scenarios, financing becomes even
Q: How do you think the financing market could better target
more important for domestic sales. OEMs and distributors
the needs of the Mexican population?
need strong financing plans to keep renewing their stock.
CDR: I expect Mexico will have a much more integrated
Meanwhile, end clients rely on financing to maintain a
service portfolio in the mid to long term. Use of the vehicle
varied portfolio of vehicles and financing solutions. From an
will become more important for financing solutions and
outsider’s perspective, I think Mexico has good foundations
companies will cease to focus just on ownership. Leasing will
for growth but volatility will continue to be an issue in 2017
be a crucial solution for end users, as it includes both use and
and until mid-2018.
maintenance for the same monthly fee.
JA: Financing penetration in overall sales will keep growing.
A healthy car replacement strategy could also have an effect
Back in 2014, financed sales accounted for approximately
on the development of Mexico’s secondary market. The used-
50 percent of all domestic sales. That number has now
vehicle market in the country is underdeveloped and not many
grown to over 65 percent. The industry is decelerating but
distributors give it the importance and attention it needs.
we think financing will continue to be a key element in the
Having a more varied financing portfolio could offer more
country’s growth. Although inflation rates climbed until 1Q17,
clients the chance of acquiring a vehicle, maybe not new but
we are entering a recovery stage and our forecasts have
still in excellent condition.
already factored in lower rates for 2018. We have positive expectations for our participation in Mexico and due to its growth, our main partner will continue to be Kia. The brand
BNP Paribas is a French bank with presence in 84 countries,
keeps increasing its sales numbers and at BNP Paribas we
managed by 200,000 employees around the world. The
expect to achieve similar growth to Kia by the end of 2017
bank came to Mexico in 2004 under the Cetelem brand and
of approximately 35 percent.
established as BNP Paribas Personal Finance in 2008
299
VEHICLE SPOTLIGHT
300
HARLEY-DAVIDSON CVO™ With a goal of revolutionizing long and urban motorcycle rides, Harley-Davidson has developed a high-end vehicle line with design and performance attractive enough for the most demanding drivers. The CVO™ line comprises three different models: CVO™ Pro Street Breakout®, CVO™ Street Glide® and CVO™ Limited, all with defining characteristics. CVO™ Pro Street Breakout® is all about style and performance. The bike includes an 1800cc V-Twin Screamin’ Eagle® air-cooled twin-cam 110B engine with smoked satin chrome finishes on the pipes, push rods and cylinder heads. This engine is the largest Harley-Davidson offers in the Screamin’ Eagle® line. The Screamin’ Eagle® is coupled to a six-speed Cruise Drive® transmission, delivering a torque of 147.9Nm at 3,500rpm. The Pro Street Breakout® has stylish finishes from fender to fender, complemented with a dark and elegant color that round out its aggressive look. It also sports a five-spoke Aggressor wheel in the front and the rear but the bike has a 240mm rear tire for better grip during acceleration. The granite-black, 1,870cc Twin-Cooled™ MilwaukeeEight® 114 powering the Street Glide® is the best-performing engine in Harley-Davidson’s portfolio with a torque output of 168.1Nm at 3,250rpm. The bike has a rear suspension designed to be easily adjusted through emulsion shock absorbers with 23 turns of precharged adjustment. CVO Street Glide® combines performance with a powerful sound and infotainment system. Street Glide® features a 6.5-in touchscreen display as part of the BOOM!™ Box 6.5GT system coupled with 6.5-in BOOM!™ Stage II front speakers connected to a 300W amplifier. The system is Bluetooth™ friendly, with voice recognition and the capability to connect multimedia devices through a USB port. Finally, CVO™ Limited goes all out on comfort. Its TwinCooled™ Milwaukee-Eight® 114 engine and the BOOM!™ Box 6.5GT system are the same as the CVO™ Street Glide® but the CVO™ Limited also includes a BOOM!™ Audio SiriusXM® satellite radio system. This bike is supported by a dual-bending valve front suspension and rear emulsion shock absorbers, coupled with Reflex™ Linked Brembo® brakes with antilock braking system (ABS) to ensure more handling control and driving comfort. The CVO™ Limited also includes heated hand grips and suspended, dual-control heated plush seats with backrests for both the driver and the passenger.
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VIEW FROM THE TOP
ANALYZING THE AUTOMOTIVE MARKET GERARDO GÓMEZ Director General Mexico of J.D. Power
302
Q: What advantages derive from comparing Mexico with
Q: J.D. Power has found that fewer people are test-driving
other countries where J.D. Power has operations?
vehicles at car dealerships. Why is this?
A: We listen to and represent customers. Our added value
A: We have found that fewer people are doing so because
comes from measuring all OEMs by the same yardstick,
it involves a lot of paperwork and few people feel confident
so we can provide comparative feedback and they can
driving a vehicle that is not theirs. We are lobbying to make
improve their products. We know the competitors in the
this procedure easier because it is the best way to compare
automotive industry and what their clients are looking for,
brands, fall in love with a product and finalize a purchase. If
which is valuable to OEMs when designing their strategies.
test drives were simpler, it might make it easier to close a sale, which would boost domestic vehicle sales.
Our quality perception research is not only gathered in the national market. We also look at parallel information
To change this tendency of customers not asking for test
from the US and Japanese markets, identifying global
drives, dealerships must have clean vehicles available, with
customer needs and trends. We always consider presale
license plates and paperwork in order. Dealerships would
services at the dealership, aftersales services such as
like to make this process easier but negative experiences
repairs and follow-up, a vehicle’s quality perception and
often stop them thinking about their customers and instead
new product launches, gathering data at every stage.
they focus on protecting the vehicle. The market must find a middle ground where the experience can be much more
Comparing several markets allows us to provide more
pleasant for the consumer but safe for the company.
extensive information because all the products in Mexico could potentially be exported to foreign markets. In
Q: How can OEMs increase customer satisfaction when a
Mexico, the retail stage is currently demanding most of
vehicle is bought with a part-exchange?
our attention.
A: Customers who leave a vehicle at a dealership as part of the deposit for a new vehicle reportedly have lower
Q: What were the results of J.D. Power’s latest Sales
satisfaction rates than those who do not. We began
Satisfaction Index?
evaluating this new area in 2015 to understand the quality of
A: BMW, Buick and Audi were the most popular in the luxury
service during vehicle part-exchanges. The results indicate
section while the top vehicles in the volume section were
that excessive legal and tax-related red tape is not helping
RAM, Honda and SEAT. This ranking was created according
this transaction run smoothly. Dealerships will have to
to customer satisfaction in a questionnaire that measures
change how they sell to the public to match the current
the same factors from different brands.
market conditions and service expectations.
The questionnaire is completed by buyers seven months
When the customer negotiates a purchase with a part-
after purchasing a new vehicle. During these first few
exchange, it is handled by two different departments
months buyers can still remember how they were treated,
that may deliver service differently, affecting clients’
from when they crossed the dealership’s threshold to taking
perception of continuity within the brand. Concessionaries
delivery of the vehicle.
and dealerships must rethink this process to make the sale more customer-friendly. When people buy a vehicle, they sign 24 pieces of paper on average just for the vehicle
J.D. Power is a global leader in consumer insights, data, analytics
to be delivered. If they also contract a car loan, that will
and advisory services. It has 17 offices worldwide and over 750
require another 15-20 signatures. Requiring 40 signatures
professional analysts, statisticians, economists, consultants and
for a vehicle gives the impression that the process takes
experts in demographics and consumer behavior
precedent over customers and their experience.
INSIGHT
INSURANCE BASED ON PROTECTION NOT ACCIDENTS EVELINE LOZA SVP Director of Marsh Brockman and Schuh Mexico
The insurance industry must create confidence among
communication between representatives in different countries
consumers if it is to transform a culture that eschews coverage
and the sharing of intellectual property and leadership
beyond the required liability, says Eveline Loza, SVP Director
strategies. Together, this keeps the company at the forefront
of Marsh Brockman y Schuh Mexico.
when it comes to solutions for customers.
At the end of 2016, Marsh reported Mexico’s automotive
Marsh has established a strategy involving credit and mobility
insurance industry grew 20 percent compared to 2015. “For
that caters to current trends away from ownership. “For
us, this is an important piece of data because while it reflects
example, Uber is a modern company providing private drivers
the growth of the industry, it is teamed with an increased
and we offer a solution with a certain type of insurance suited
accident rate,” says Loza. According to Marsh, accidents in the
to the financial organisms that provide car loans,” says Loza.
automotive industry grew by 15.59 percent in 2016 and only
For specific cases, Marsh can adapt products and solutions so
in the light vehicle segment they increased by 15.52 percent.
that end-users have a policy suited to their needs.
“Our biggest challenge is to reduce this by supporting clients with strategies, preventive measures and consultancy jointly
Technology can boost adaptability, as applications change the
with insurance companies.”
communications landscape. Several insurance companies in Mexico offer cell-phone applications that allow customers to
There are 83 insurance companies in the Mexican market, 32
report accidents or check information about policies but it is
of which offer automotive coverage, according to statistics
generally necessary to promote their use among customers.
from the Mexican Association of Insurance Companies (AMIS).
Loza says customers are used to handling accidents or claims
“The insurance market has grown more than the general
over the phone. “Insurers have invested in the digital aspect
economy in Mexico during 2017,” says the SVP Director, but
of insurance, especially the largest companies, but there is a
the insurance culture has room for improvement, according
need for more digital culture among end-users,” says Loza.
to Marsh’s professional team in Mexico. Direct premiums in
In an effort to establish technology and innovation models,
the industry including light and heavy vehicles, tourist and
Marsh invested in developing differentiating products with
mandatory policies grew by 20.44 percent in 2016, compared
strategies aligned to the brand specifically.
to 2015, and only cars presented a growth of 19.98 percent in that same period according to AMIS.
The current economic challenges motivate Marsh to work on technology solutions, commercial strategies to continue
The company’s focus is on quantifying risks and defining areas
increasing penetration, to improve insurance conditions and
of opportunity. Marsh believes premiums should reflect broad
to diversify policies. Marsh’s success over the past 55 years is
options for drivers to protect their vehicles with value-for-
thanks to its collaboration with authorities and clients. This has
money rather than a rise in the number of accidents. “Less
led to a return on investment from risk management, through
than 30 percent of Mexico’s vehicle fleet has insurance.
a defined process called Marsh 3D methodology. With this
Insurers need to change their commercial strategy to boost
method, the company seeks to support entities by promoting
consumer confidence. Buyers need to see the importance
and encouraging insurance as a protection measure.
of having insurance, besides the fact that regulations today demand all drivers have liability insurance. That has not been
Although 2017 has been a difficult year for some because of
100 percent achieved to date,” says Loza.
fluctuations in the exchange rate, Loza sees an opportunity. “An increase in interest rates is expected but we see this as
Marsh is described as a multidisciplinary broker because it
an opportunity to establish commercial strategies and work
has specialized practices for each individual industry. The
on innovative projects that simplify insurance for consumers
company’s automotive practice has a global span, permitting
with more user-friendly tools,” she explains.
303
Bosch's engine analysis technology
AFTERMARKET
12
With approximately 40 million vehicles, Mexico’s vehicle park offers a plethora of opportunities for auto parts suppliers and aftersales services. However, the country also presents significant challenges as the average age of these vehicles fluctuates around the 17-year-old mark. Companies must keep updated with the latest technology without neglecting the large number of older vehicles circulating on the streets. At the same time, digitalization becomes a stronger trend in the domestic aftermarket, forcing companies to adopt online strategies to reach the final customer.
The Aftermarket chapter focuses on the challenges and opportunities auto parts companies face outside the original equipment segment. Technology integration is crucial, as well as keeping track of new brands and models arriving to the market. Different distribution models are analyzed, the relevance of quality versus price in a dollar-dependent market, along with the obstacles that lowerprice imports present to quality players.
305
CHAPTER 12: AFTERMARKET 308
ANALYSIS: Price No Longer Controls the Market
309
INSIGHT: Alejandro Calderón, ARIDRA
310
VIEW FROM THE TOP: Gerardo Varela, ZF Services
312
INSIGHT: Andreas Schmid, MAHLE Aftermarket México
313
INSIGHT: Thomas Kerkhoff, Valeo Service Mexico
314
VIEW FROM THE TOP: Eugenio Bergeyre, Haldex Products de México
315
INSIGHT: Hideki Ono, Pioneer Electronics de México
316
VIEW FROM THE TOP: Isabel Díaz, HELLAMEX
318
VIEW FROM THE TOP: Víctor Ochoa, Sherwin-Williams Automotive Finishes
307
Efrén Zagal, Sherwin-Williams Automotive Finishes
319
INSIGHT: Sergio Álvarez, Hankook Tire de México
320
TECHNOLOGY SPOTLIGHT: HELLA Miniature Light Bulbs Black Edition
321
VIEW FROM THE TOP: Wilson Vizeu, Exide LATAM
322
VIEW FROM THE TOP: Mario Argüello, Blue Side
324
INSIGHT: José Pescador, Fast Autopartes
325
INSIGHT: Benjamín Centurión, Dacomsa
326
VEHICLE SPOTLIGHT: Range Rover Velar
328
INSIGHT: Eduardo Tamer, Industrias Tamer
329
INSIGHT: Fernando Murguía, TecAlliance Mexico
ANALYSIS
PRICE NO LONGER CONTROLS THE MARKET Customer preferences are continuously changing and companies must learn to adapt quickly to the new priorities their clients identify. Particularly in an environment as tough as the Mexican aftermarket, remaining ahead of new trends is a must for all players
308
Price has been for years the sole deciding factor for a
and the more than 40 brands competing locally have created
company’s success in the Mexican aftermarket. Due to the
a vehicle diversity so rich that companies cannot hope to
lack of proper regulations regarding quality for imported
cope with demand for every single brand and model available,
components and the open nature of the national market,
much less when factoring in the differences between older
low-quality parts and knockoffs could compete against
and newer models. “Now, availability is the main driver for a
original and, therefore, more expensive components from
company’s success,” says Isabel Díaz, Managing Director of
leading international brands. The result is obvious: “There is
HELLAMEX. “Especially among retailers, availability is key
an oversupply in the market and it has become increasingly
to retaining customer loyalty.” Although companies cannot
difficult to offer a quality product at a competitive price,”
guarantee service to the 40-million national vehicle park,
says José Pescador, Director General of Fast Autopartes.
Díaz says companies can choose the market segment where
Imported components enter the market at lower prices
they want to participate and become experts in that specific
than the industry’s standard, creating unfair competition
niche. “Specialization has also become a trend among
for companies that cannot lower their prices further lest
wholesalers and we found suitable partners to commercialize
they compromise their quality.
our products with success,” she says.
“
Especially among retailers, availability is key to retaining customer loyalty” Isabel Díaz, Managing Director of HELLAMEX
Digital trends are also catching up to the aftermarket. Companies are gradually changing their strategies and from small national providers to large multinationals, players are looking to build a presence in the online world. “The biggest change we will face in Mexico is going to be e-commerce,” says Gerardo Varela, General Manager of ZF Services. “In our strategic plan, we will skip retailers and start participating directly on an e-commerce platform, including our distribution network. We started in July 2016 and we are already seeing sales increase through this channel.”
This condition is finally changing. Companies are noticing a
According to UPS’ Pulso del Comprador en Línea (Pulse of
gradual change in mindset in the Mexican consumer who is
the Online Buyer) research, 44 percent of tablet users and
now favoring quality over price. “The market has debugged
39 percent of smartphone users have made online purchases.
itself and brands that couple quality products with good post-sale services prevail,” says Benjamín Centurión,
Díaz agrees on the importance of digital strategies saying:
Managing Director of Dacomsa. Aftermarket players are
“It is now time to create a strong digital strategy if we want
finding it easier to approach customers with a better value
to be competitive in the years to come. We must update on
proposition without fear of being rejected due to a higher
a regular basis the information on our webpage so users,
price. Technology integration has also been a contributing
spare-part dealers and distributors can take advantage of
factor in the growing acceptance of quality and original
our catalogue and offer a better service to their own clients.”
equipment components. The implementation of stricter
UPS’ study says only 70 percent of all online buyers are
emissions tests in the country have also forced clients to
satisfied with the quantity of information related to the
seek the best option to avoid No-Drive Day restrictions.
product that helps them decide whether to buy or not.
“Knockoffs can fool the client at first sight but they cannot bypass digital scanners,” says Alejandro Calderón, President
Online strategies are gradually replacing traditional
of the National Association for Representatives, Importers
marketing and product-management strategies and
and Distributors of Spare Parts and Accessories (ARIDRA).
companies that fail to keep up with this transformation will put their participation in the market at risk. “The brand that
However, price is not the only factor that has become a
creates the best digital platform will be the one that controls
priority for the customer. Mexico’s 17-year-old vehicle park
the market,” says Pescador.
INSIGHT
DEMAND FOR QUALITY ON THE RISE ALEJANDRO CALDERÓN President of the National Association for Representatives, Importers and Distributors of Spare Parts and Accessories (ARIDRA)
Technology integration has become crucial in the industry
to growth in the aftermarket segment of between 3 and
and is pushing companies to develop and learn how to deal
5 percent, in terms of spare part consumption as well as
with these innovations, says Alejandro Calderón, President
preventive and corrective maintenance,” says Calderón.
of the National Association for Representatives, Importers and Distributors of Spare Parts and Accessories (ARIDRA).
The auto parts sector in Mexico represents approximately 3 percent of national GDP and production has a market value
An example is how the new standards for vehicle emissions
over US$86 billion. Of this number, US$68 billion is destined
tests are impacting clients’ mindset. In the second half of
to exports while the country imports over US$43 billion. This
2016, Mexico City and other major metropolitan areas in
results in a net consumption of over US$61 billion in Mexico.
the country implemented stricter emissions testing rules
But that total includes components used in the automotive
for vehicles bought after 2006. The process became much
supply chain as well as spare parts sold in the aftermarket.
more technological and instead of connecting the car to
Calderón says that 70 percent of market consumption is
traditional emissions gaging equipment, testing centers
linked to the automotive supply chain, leaving US$18 billion for
started using On-Board Diagnostics (OBD) technology.
general spare parts used in mining, agriculture and automotive
Now, the gage connects to the vehicle’s central computer
applications. “In the end, US$9 billion worth of components
and revises 15 monitors with information on different
reach spare-part retailers and large distributors.”
components and sensors. Eliminating the possibility of human error forced drivers to see that pirated components
Potential for aftermarket players can be measured by
and low-quality equipment only set them up to fail the city’s
the size of Mexico’s vehicle park, which is over 40 million
new standards. “Knockoffs can fool the client at first sight
units. Calderón predicts continuing market strength, even
but they cannot bypass digital scanners,” says Calderón.
considering the current political climate. Mexico’s commercial agreements have been beneficial for the aftermarket,
The new rules disqualified six out of every 10 drivers from
according to Calderón, since they allowed for a reduction
using their cars every day of the week, says Calderón.
in tariffs that led to a more controlled market. He says that
Vehicles that fail the emissions test must be rested one
before Mexico entered the General Agreement on Tariffs
weekday every week and two Saturdays per month,
and Trade (GATT), a commercial partnership between 23
assigned according to license plates. Despite the traditional
countries, importing some components could have entailed
price-oriented nature of the Mexican market, Calderón
tariffs of over 300 percent. Distributors could either deal with
says that the more accurate testing technique presents an
locally manufactured products or resort to the black market.
opportunity for distributors to focus only on components with the same quality as original equipment. This will
The tariffs at 0 percent throughout 2016 fueled an increase
also mean companies and repair shops must profoundly
in demand for original equipment. “President Trump’s beef is
understand how technology works. “Demand for high-
with automakers, not with the aftermarket,” says Calderón. “If
quality products will increase significantly and clients
the US were to pull out of NAFTA, export and import taxes
will realize that quality components can lower the cost of
between Mexico and the US would have to revert to their
ownership and help reduce fuel consumption,” he says.
previous state. Since both countries were part of the GATT, trade taxes on auto parts were at zero so it would not make
The effects of this change in mindset are already palpable
sense to raise them to 20 or 35 percent.” Calderón also says
and the association sees companies struggling to cope
that breaking a relationship as intricate as NAFTA would not
with demand. “The vehicle park keeps growing and more
only impact the automotive industry. “A trade agreement like
than 1 million new vehicles enter the country on a yearly
this would have implications for agriculture, mining, retail and
basis. Coupled with more stringent regulations, this will lead
many other sectors in both economies.”
309
VIEW FROM THE TOP
REINVENT AFTERMARKET TO REACTIVATE MEXICAN MARKET GERARDO VARELA General Manager of ZF Services
310
Q: What challenges has the company faced in
fortified strategy. We needed to recognize that selling
consolidating and integrating ZF Services after TRW’s
components alone was no longer a strategic approach, so
acquisition?
we began selling integrated solutions. TRW used to sell
A: We integrated two large groups with different business
“corner modules,” a concept that integrates brake pads,
strategies and organizational cultures. TRW was a public
shock absorbers and other suspension parts. All these
company in the US while ZF was a private German
elements experience constant wear so though it might
company. The way both planned and managed operations
seem an additional expense to change an entire module
was dissimilar. This situation created foreseeable
when one thing wears down, in the long run doing so is
consolidation difficulties, as well as opportunities to look
safer for end-users.
for internal benchmarks and implement the best of both. ZF now sells concepts that make sense to distributors, Initially, TRW was considered a new division within ZF’s
installers and consumers. Distributors only have
business structure, retaining its complete structure and
one supplier to negotiate with for complementary
operations. After evaluating the merger, a special group
components. We believe that this new concept responds
was created to conduct the process integration, focusing
to current market trends. Selling components or spare
on fixed objectives and strategies while learning from
parts is not enough to compete in the market, sales
each part.
must be accompanied by added support and aftersales services.
The group identified synergies and gaps between the companies. Finally, with a better and broader idea of how
Q: Do you have plans to pursue a horizontal integration
to best proceed, the company started an integration-
with TRW?
consolidation process, applying the best of both
A: ZF only has manufacturing sites for original equipment.
companies’ techniques. The group tried to balance the
Consequently, all our machinery and equipment are the
use of each company’s resources. The divisions focused
same for OEM components and the aftermarket. This
on OEM customers were consolidated more quickly, while
means that every piece has the same quality and the
those serving the aftermarket were the last to integrate.
same technology is used in its production. TRW’s strategy
This was mainly due to the complexity of integrating our
included manufacturing sites focused on aftersales, where
One Aftermarket division and ensuring it had a global
conditions and quality demands are fine-tuned if necessary.
scope for all the product lines.
These sites could fix flaws found in original equipment, while keeping costs to a minimum. We now have an investment
Q: How did the newly founded merger ensure each
plan in place to integrate these two strategies horizontally.
company’s strengths remained present? A: The head of One Aftermarket is a ZF representative
For this horizontal integration, we are prioritizing offering
but the remaining important positions within the structure
global coverage for the vehicle park. We want to cover at
were designated among ZF and TRW executives. We
least 95 percent of the vehicle park in any given market.
based our merging strategy on the ideas of integration
In Mexico, for instance, our 95 percent coverage of the
and the creation of new sales concepts.
shock absorber line is much greater than in other countries worldwide and we will align those markets to this strategy.
The different structures we use to attend to the aftersales
Achieving our coverage goal is going to take time but we
market dictated the need to eliminate duplicities and
have already started its development. We could get closer
use synergies as much as possible. We identified each
to the goal by buying other plants that will focus entirely
company’s strengths and merged them to create a single
on the aftersales market.
ZF completed the acquisition of TRW in 2015
Q: What other products are you developing with TRW? A: We are mostly developing electronic components and devices for mobility, connectivity and safe driving. These apply to passenger cars and both light and heavy commercial vehicles. In the auto parts segment, our team is working to develop product lines missing from each market, combined with the creation of service readiness to provide addedvalue solutions and greater business for our distributors. This encompasses a trained technical support team, high spare part availability and documentation in several languages. Q: After TRW, what other acquisitions or mergers are you
US$12.4 billion Value of the acquisition
95%
ZF Services’ coverage of the shock absorber market in Mexico
considering? A: ZF Services has identified opportunities to acquire more manufacturing facilities worldwide but they are not declassified due to strategic reasons. We do understand
ZF Services wants to supply components for autonomous vehicles by 2025
that no single OEM manufacturer has the capability to produce all the applications of any product line globally without additional investment for specific aftersales requirements. Q: What new technologies do you plan to offer the market with your ZF 2025 strategy? A: We recently sold our Engineered Fasteners and Components division to Illinois Tool Works, the revenue from which is already allocated to future investments. We need to prepare and offer new added-value components for the automotive industry’s upcoming innovations, such as autonomous cars. Autonomy and new technologies will impact the aftermarket division. Fortunately, there is still time to prepare for this. We expect to see autonomous cars on the streets by 2025 or earlier and ZF needs to be
ZF Services wants to cover 95 percent of the vehicle park in any given market
prepared to supply components for them. We have a plan in motion although we do not yet know which components we
start participating directly on an e-commerce platform,
will need. There are currently three possible technologies
including our distribution network. We started in July
intended to be included in these vehicles, all of which were
2016 and we are already seeing sales increase through
proposed by Silicon Valley companies, so we need to wait
this channel.
to see which of the three will come out on top. Helping end-users to correctly identify the part they need Q: What best practices could Mexico import from
to buy will lead to higher online sales. A complete change
aftermarket-oriented regions to reactivate the local
in the way we sell spare parts will not happen. There will
market?
always be users who want to go to a workshop and see
A: Mexico has to reinvent itself. Repeating the patterns
the pieces before they buy them. But we are pleased to
practiced in the US is not an option because it is depredatory
see how our distributors respond to this change and are
for horizontal distribution. Big retailers have put several
adapting to find innovative ways to remain competitive.
spare parts suppliers out of business due to conditions
We are living in times of accelerated change so we need to
they establish. These may include payments over one-year
invest in technology and its proper application.
periods or sending product returns without verifying with the supplier. Selling to these companies is very expensive and we cannot follow the same pattern in Mexico.
ZF is a global leader in driveline and chassis technology. The company's portfolio includes powertrain and chassis technology,
The biggest change we will face in Mexico is going to be
commercial vehicle and industrial technology, e-mobility, the
e-commerce. In our strategic plan, we will skip retailers and
aftermarket and active and passive safety technology
311
INSIGHT
ACHIEVING PROFESSIONALIZATION THROUGH DIVERSIFICATION
“
Companies are now more willing to invest between US$5,000 and US$8,000 in professional equipment, resulting in better quality, cleaner and more efficient services” Andreas Schmid, Director General of MAHLE Aftermarket México
become a one-stop solution for clients,” he says. Outside the OEM shop segment, service points are normally specialized either on engine or tire maintenance, which means clients are forced to find several shops that can offer a complete service for their vehicles. “Diversification can help tire maintenance shops become full-service points, creating customer satisfaction by delivering timely services.” Schmid will not wait for Service Solutions to take off to grow the company’s position in Mexico, however. As one of the leading suppliers in the original-equipment segment, MAHLE can translate its innovation efforts to the aftermarket in its engine component, filter and peripherals and coolant divisions. The challenge the company faces is that it is not
312
Many repair shops operating outside dealership networks
always easy to convince the client about the advantages
are still reluctant to incorporate advanced equipment but
new products can bring, an obstacle Schmid will also have to
Andreas Schmid, Director General of MAHLE Aftermarket
overcome while marketing the company’s Service Solutions
México, says this could lead to a more professional industry.
line. “Particularly with the final users in repair shops, we need to make sure they understand how the new technology works,
“In small repair shops, oil changes are usually done
not only the moment we show it to them but afterward, when
manually,” says Schmid. “Not only is this inefficient but it
they are planning their next purchase,” he says.
also compromises the employee’s safety.” MAHLE detected a need for specialized fluid-exchange equipment in Mexico
Looking to remain competitive amid economic uncertainty
and although the company is mostly known in the aftermarket
spurred by a weak peso, the company has implemented
for its engine components, a new opportunity arose after
specific strategies to combat exchange-rate fluctuations.
the company’s acquisition of RTI Technologies in 2012. This
“Many of our products have suffered, either because they
company specialized in maintenance equipment for fluid
are imported or because the raw materials are priced in
exchange, nitrogen tire-inflation systems and air-conditioning
dollars,” says Schmid. MAHLE is negotiating with its suppliers
services. MAHLE incorporated these machines into its portfolio
to establish better costs for raw materials without impacting
and is now penetrating a previously unexplored market.
the final quality of its products. At the same time, Schmid has made sure to understand the requirements of the aftermarket,
“Our first client is an Asian automaker and we are currently
which in most cases are not as strict as those in the original-
looking for other partners in the distribution and repair-
equipment segment. Other companies such as Schunk
shop segment,” says Schmid. “It is still a green segment
Electro Carbón have also identified the difference between
for MAHLE but we have detected that companies are now
original equipment and aftermarket standards as a potential
more willing to invest between US$5,000 and US$8,000 in
opportunity to reduce costs. “Standards are different in the
professional equipment, resulting in better quality, cleaner
aftermarket, so companies cannot justify the investment
and more efficient services for the client.” Thanks to RTI
in manufacturing components with the same materials
Technologies’ portfolio, which is now part of MAHLE’s new
as original equipment,” says Daniel Romero, Americas
Service Solutions division, the company has also identified
Automotive Division Manager of Schunk Electro Carbón.
an opportunity to collaborate with tire maintenance and repair shops, especially because of the benefits nitrogen
Schmid says MAHLE can “meet industry standards without
can offer to clients in Mexico.
incurring in added expenses that could potentially affect our clients.” He also highlights the importance of keeping
Service Solutions is still a growing segment in Mexico but
an adequate balance between cost-reduction strategies
the company has positive expectations for its development.
and the incorporation of new trends and technologies in the
Schmid says repair shops must understand that this new
development of new products. “We are incorporating new
offering presents further opportunity for professionalization.
materials in our product-development process, with the goal
“Incorporating advanced technology can help repair shops
of achieving better performance at a lower cost,” he says.
INSIGHT
EVEN EXPERIENCED PLAYERS FACE ENTRY CHALLENGES THOMAS KERKHOFF Division General Manager of Valeo Service Mexico
Entering the Mexican aftermarket is challenging for even
our main constraints. We must make our locally produced
the most experienced players. Valeo is already a strong
spare parts available to the Mexican market to strengthen
player in the global aftermarket but its focus in Mexico has
our presence and make us attractive to customers.” Of
been the original equipment segment. The company has
course, the company knows that it cannot succeed alone.
10 production plants distributed across five Mexican states
Strong foundations in the market will depend on a well-
but now it wants to build a strong position for its service
structured distribution network and the company is relying
division, says Thomas Kerkhoff, Division General Manager
on wholesalers to insure its development plan. “Our well-
of Valeo Service Mexico.
balanced distribution network means we can choose the right partners who are looking for new and fresh business,”
The aftermarket represents 11 percent of Valeo’s global
says Kerkhoff.
sales and in Mexico, Valeo is in the startup phase. Fortunately, the company has a wide enough reputation
Along with the need to grow as a company, Valeo’s
to start building a name in this segment. One in every
motivation is fueled by the opportunity that exists in the
three clutches sold globally in the original equipment
aftermarket. Mexico’s vehicle park comprises almost 40
segment is Valeo and in 2016, six out of the 10 most-
million vehicles, according to INEGI and the expectation
sold vehicles in Mexico had a Valeo clutch. Kerkhoff says
for growth arising from an increase in new vehicle sales has
that this is the kind of recognition Valeo wants in the
inspired Valeo to adopt an aggressive strategy for Mexico.
aftermarket. “Although repair shops know our brand
“We are the main windscreen wiper provider globally but
thanks to our presence in original equipment, most
we do not sell a single unit in Mexico,” he adds. “That is only
distributors still need to become familiar with Valeo. It is
one of many examples of the massive market potential that
easy to communicate the tremendous business potential
is encouraging us to develop a firm market share here in
they could have by working with Valeo as we have a very
the next five years.”
strong original equipment footprint and are a leading technology company.”
Rushing into this unexplored market has not blinded the company to inherent challenges of servicing the millions
Gaining wide visibility is the main concern for Kerkhoff.
of vehicles in the country. “Unfortunately, in Mexico
Valeo competes with more than 800 entities that
many vehicles are sold in their most austere versions and
commercialize spare auto parts and the company is not
sometimes they do not even have basic safety systems like
yet a household name. “Valeo only started to have a more
ABS brakes. This relegates some products with advanced
serious presence in the Mexican aftermarket five years ago.
technology to the bench,” Kerkhoff adds.
Now, our goal is to elevate our status to the same level we have in Europe,” he says. “This is possible if we strengthen
The company’s experience in Europe handling technological
our leading position with radiators as well as making our
advances is less relevant in Mexico, which is still growing in
clutch offering available in Mexico. We are also launching
terms of its vehicle renovation. “Connectivity and autonomy
our leading range of windscreen wipers in 2017 to the
features are available in Mexico but only in the high-end
Mexican aftermarket.”
segments. There is still time for the volume production aftermarket to develop enough to supply more advanced
Kerkhoff thinks a strong service and support approach is
technology,” he says. Valeo will have to test the water and
key to achieving these goals, coupled with competitive
adapt accordingly. “As we make our way into the Mexican
prices and coverage of the main product lines in the
aftermarket, we will determine the kind of technology we
country. But to achieve this, the company cannot drag its
can bring to clients and the business potential for each of
heels. “Mexico is a diversified market, making time one of
our product lines.”
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VIEW FROM THE TOP
‘BRAKING’ THE COMPETITION WITH QUALITY EUGENIO BERGEYRE National Sales and Service Manager of Haldex Products de México
314
Q: What are the biggest challenges facing the aftermarket
blossom. Subsequently, local companies worked against
in the heavy vehicle industry that the company could help
the domestic market, importing pieces that do not meet
address?
our standards through ignorance of regulations or lack
A: One of the main issues is working under inappropriate
of etiquette. Brakes are such an important part of the
regulations. Regulations in Mexico in general are outdated
vehicle’s safety that we cannot overlook potentially
and until they catch up with international standards we
dangerous imitations. Air brake standards are strictly
will continue battling against the knockoff components in
stipulated by the US Department of Transportation,
the market.
just as in the European Union. Mexico has been a heavy vehicle manufacturer for such a long time, we should
It is natural for businesses to want to save money on every
have a regulatory framework that reflects this history in
part of their process. But this can stretch to using cheap
the market.
parts for heavy-duty trucks to cut down logistics costs, mainly related to fuel and tires. We helped launch an
Q: How do you manage competition and maintain a quality
unofficial standard, called NMX-D313, that stipulates the
image in many countries?
standard quality of brakes on large vehicles specifically.
A: We invoice 12 percent of sales in North America but
This is a step toward standardizing component care and
compete with many distributors operating in the US, where
replacements across the market.
a lot of trucks are produced. Haldex prefers to focus on selling new genuine parts, designing and manufacturing
Q: What external factors influence your operations and the
them. The company supplies OEMs directly, and offers price
overall market quality?
lists, catalogues, designs and production information to
A: Sometimes, tires imported from unofficial suppliers
ensure transparency and to gain the trust of dealerships.
can cost between US$150 or US$300, which is much
The downside is that providing this classified information to
lower than the commercial price of a quality product. A
original equipment suppliers can open our components up
valve that costs US$33 can be bought for US$13 from a
to being copied. We still consider it worth the risk because
lower-quality manufacturer. This demonstrates the need
it reflects our etiquette.
for regulatory improvements because they are unclear in Mexico and practically non-existent in Central America.
Q: What are your expectations for Haldex’ operations
Many suppliers can therefore sell low-quality parts
in 2017?
directly and cheaply to places like Panama, Guatemala,
A: We see the greatest potential for our market to grow
Costa Rica or Mexico.
within Mexico’s own ANTP and among private fleets, as well as urban transportation fleets, especially because we
Independent parts shops represent direct competition
work with two of the largest fleets in Mexico. Our interest
for aftermarket chains, but this only becomes a problem
in competing worldwide is not diminished, however.
if independent sellers start selling low-quality auto parts.
Having seen a 2 percent drop in sales in 2016 compared
Since 2000 and especially after the US financial crisis in
with 2015, we will implement survival strategies. This is
2008, many suppliers, particularly from Asia, started to
not a negative forecast, as no fleet or logistics company can function without brakes, which also need to be changed sooner or later. Constant parts renewal means
Haldex provides innovative brake solutions to the global
few players in the brake and suspension market leave to
commercial and heavy vehicle industry with a focus on
explore other markets. Hybrid and electric technology
enhanced
may affect other vehicle manufacturers but our products
dynamics
safety,
environmental
awareness
and
vehicle
simply evolve.
INSIGHT
LOCAL PRODUCTION COUNTERS NEGATIVE CURRENCY EFFECTS HIDEKI ONO President and Director General of Pioneer Electronics de México
Volatile exchange rates can have a negative impact on
orders. “After these necessary price increases it is time
importing companies but local production can be a
to make our products cheaper, especially in our most
stabilizing factor, according to Hideki Ono, President and
basic categories,” says Ono. “The aftermarket presents an
Director General of Pioneer Electronics de México.
excellent opportunity in Mexico.”
“Our mission is to make our products more affordable,”
Although initial operations were oriented to the aftermarket,
he says. “Local production can help us do that.” As an
Pioneer’s plant in Lagos de Moreno will also supply
aftermarket supplier of infotainment units, Pioneer faced
original equipment starting in 2018. Ono’s expectations
a challenging transition since the second half of 2016. As
are for this new site to reinforce its clients’ supply chain.
US President Donald Trump’s campaign against Mexico’s
“Once we consolidate our operations and grow our sales
automotive manufacturing operations gained strength, the
in our most basic product lines, we will bring production
peso weakened beyond what the company could withstand.
of new multimedia solutions compatible with Android Auto, CarPlay and Waze,” he says. Pioneer also wants to
The situation worsened for Pioneer after the liberalization of
take advantage of the country’s free-trade agreements
gas prices at the beginning of 2017. Not only was purchasing
with Colombia, Peru and Argentina, among others. In the
power diminished for vehicle owners, popular discontent
meantime, Ono says the company is already exporting
led to unrest that affected several businesses, including
speakers for the US aftermarket.
major retailers that sell Pioneer products. According to a statement issued by Walmart to the Mexican Stock
According to Ono, Pioneer made the decision to invest
Exchange, 27 stores were closed in January 2017 as a
in Mexico prior to Trump’s election victory. “This left us a
preventive measure against looting from protesters. The
bit uncertain about the future of our investment and the
company also reported an impact of approximately 150-
potential obstacles we could face exporting to the US
200 base points on its revenue, resulting in growth of only
aftermarket,” he says. However, the company has had time to
6.2 percent compared to 2016.
analyze the potential threats to its operations and thanks to the optimistic perspectives of both analysts and government
“Too many negative factors piled up at the same time and
officials, Ono says their forecast is much more positive now
we faced a grim first quarter in 2017,” says Ono. In response,
than at the beginning of the year. “Negotiations will not be
Ono was forced to adjust prices across the company’s entire
so dramatic. NAFTA will be revised and the treaty will include
portfolio, raising them by 20 percent in what he believes
new addendums to focus on things like e-commerce that did
will be a temporary measure. Two factors are behind Ono’s
not exist before,” he says. “If negotiations go wrong, it will
optimism: the peso is already gaining ground against the
not only be bad for Mexico but also for the US.” This view
dollar, hovering around MX$18 after reaching a peak of
is shared by most industry experts including Eduardo Solís,
MX$21.9 on Jan. 19, 2017; and Pioneer’s new manufacturing
Executive President of AMIA and Guillermo Rosales, Director
plant in Lagos de Moreno, Jalisco will cut production and
General of AMDA as portrayed in their interviews in Mexico
logistics expenses. Headquartered in Japan, the company
Automotive Review 2017.
has shipped most of its products from abroad to supply its retailer clients both in Mexico and the US, a process that
The goal for Ono right now is to maintain steady growth
took approximately one month.
and to concentrate on making its products more affordable. “Our projections are not that aggressive,” he says. “We have
Pioneer’s new plant was inaugurated in January 2017. By
already seen recovery in our sales in 2Q17 but we still have
March, the company had begun testing production for
inventory left from the first months of 2017. Our target for
the aftermarket and in May it started to deliver its first
the end of the year is to reach single-digit growth.”
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VIEW FROM THE TOP
AVAILABILITY OVER PRICE: THE NEW MARKET STANDARD ISABEL DÍAZ Managing Director of HELLAMEX
316
Q: What are the main challenges for companies participating
We did an intensive analysis of our product portfolio and
in the Mexican aftermarket?
developed the strategic plan for product categories where
A: The market’s complexity demands reinforcement in
we saw the best opportunity to grow in the different markets.
marketing and product management so companies can
As a commercial branch of the HELLA Group in Mexico,
develop proper strategic business plans that feature a deep
HELLAMEX decided to focus mainly on lighting, electric and
analysis of the company’s target markets and its priorities
electronic products, as well as components coming from our
to consolidate its brands in the market.
two joint ventures. One of them is focused on thermal and cooling systems as a result from a collaboration between
The way we do business is another challenge altogether, as
Behr and HELLA that spurred the Behr Hella Service brand.
younger consumer generations change trends giving more
The other is a partnership between HELLA and Pagid,
importance to online business. Auto part players must invest
resulting in Hella Pagid Brake Systems.
in new technologies, marketing campaigns, market research and human resources that bring different and innovative
Our venture with Pagid is a perfect example of our
approaches to service and how the company connects with
specialization strategy. After analyzing the Mexican market,
existing and potential customers.
we realized we could not satisfy the needs of European, Asian and American brands at the same time. When we launched the
Q: What opportunities do you see in the growing domestic
Hella Pagid Brake Systems brand, we decided to only focus
vehicle park and the new brands entering the country?
on European automakers and we established a promise to
A: The auto parts markets is highly dynamic, mainly due to the
satisfy the demand from these vehicles. We understood that
increase in the number of car brands and models available.
by focusing just on this market segment, some distributors
This represents a challenge for all players in the aftermarket
would not want to do business with us. However, specialization
and distribution sectors in terms of availability and flexibility
has also become a trend among wholesalers and we found
to provide adequate services to the customers. Specialization
suitable partners to commercialize our products with success.
by brand or by mechanism could be an option for companies
We are now in the process of integrating a product portfolio
to solve this problem. That way, players can focus on specific
oriented toward Asian brands and our goal is to be as reliable
sales and market share targets, providing a complete
as possible for that specific niche.
product portfolio for a selected niche. The best opportunity for aftermarket companies is to couple specialization with
Q: How has the client mindset changed and how has that
an innovative product portfolio, supported by a healthy
affected aftermarket players?
distribution network and a strong marketing and production
A: The aftermarket had always been characterized as a
management plan that includes an online strategy.
price-driven segment and companies tended to focus purely on offering low prices to maintain their competitiveness.
Q: How has HELLAMEX integrated specialization into its
However, this trend has changed and now availability is
corporate strategy?
the main driver for a company’s success. Especially among
A: HELLAMEX' strategy was defined 5 years ago. Our goal
retailers, availability is key to maintain customers’ loyalty.
was to consolidate our brand in the Mexican aftermarket.
Price has now taken a backseat in the consumers’ mind and even quality has climbed up the ranks on the clients’ list of priorities and is now just as important as availability.
HELLA is a German family-owned auto parts supplier founded in 1899. The company specializes in lighting and
Aftersales services have also grown in importance, as
electronic components and has more than 125 locations
well as marketing strategies supported by online tools to
around the world
make the purchasing experience as smooth as possible.
Consumer behavior has changed and we should focus on
A: Although it is difficult to establish our true position in
the buyers’ needs and how to do business with them using
the market because of the number of product categories
all available technologies to make their experience easier
we manage, we are certain that HELLA enjoys a significant
and faster.
share of mind. The final consumer identifies HELLA as a leading brand with high quality standards. We have gained
Q: What role do you expect digital trends to play in the
such a presence in Mexico that our share of mind is even
development of the Mexican aftermarket?
greater here than in other European markets.
A: One of Hella’s priorities to remain successful in the country is to develop a strong online platform. It is now
We strive to maintain our processes as cost-efficient as
time to create a strong digital strategy if we want to be
possible but we have no interest in competing with low-
competitive in the years to come. We must update the
cost and low-quality products. Therefore, we must ensure
information on our webpage on a regular basis so users,
that clients understand HELLA is the best alternative both
spare-part dealers and distributors can take advantage
in quality and total cost of ownership. We have invested in
of our catalogue and offer a better service to their own
training for our technical staff to support our clients in the
clients. At the same time, we are working on our response
best way possible, showcasing the advantages of using a
time regarding warranties and purchase orders, making
quality product, and we try to keep in close contact with
availability a core value for the company.
our customers as much as possible.
Technology will be crucial for companies and for the
Our goal for 2018 and 2019 is to consolidate our product
industry to develop more business and increase customer
portfolio and our retail operations in the Mexican
satisfaction. Digital databases are important in this process,
aftermarket. Our exports to Latin America are limited but
linking all new products to the vehicles they are destined
retail and our business relationships with companies such
to. They also provide a clear connection between clients
as AutoZone and Walmart have opened a new door for us.
and distributors, helping companies to properly track
We also see an opportunity to grow in a segment we call
availability.
Special Original Equipment, supplying non-exclusive parts for OEMs that have low production volumes. At the same
Q: What position does HELLA enjoy in the Mexican market
time, we want to grow our business in different industries
and what is your strategy to deliver brand awareness?
like mining, construction and special vehicles.
317
VIEW FROM THE TOP
COLORING THE AUTOMOTIVE MARKET Víctor Ochoa Director General of SherwinWilliams Automotive Finishes
318
Efrén Zagal Commercial Director of SherwinWilliams Automotive Finishes
Q: How important is the automotive aftermarket for
Q: How have your prices been affected by economic
Sherwin-Williams and what growth expectations do you
fluctuations and how have you countered these negative
have for Mexico?
effects?
VO: Sherwin-Williams acquired the Mexican brands Excelo
EZ: Volatility in the dollar-peso exchange rate at the
and Flex in 1997 and 2007, respectively. The company
beginning of 2017 affected us considerably. Raw materials
decided to retain the original brand image of both, which
also increased in price due to general inflation and as a result
allowed us to grow in the domestic market. Today, we have
we also had to raise our prices. Right now, we are trying
1,200 points of sale specialized in automotive refinishing.
to keep our prices stable by optimizing our processes. We
Our distribution network has allowed us to target vehicle
have a logistics group called Global Supply Chain that is in
fleets and refinishing shops, both independent and OEMs,
charge of our plants’ administration and one of its priorities
leading us to double-digit yearly growth rates since 2015.
is to implement lean manufacturing practices.
EZ: Our production facilities in Mexico supply 95-98 percent
Q: What do you see as the biggest challenges Sherwin-
of our domestic sales and thanks to technology transfers
Williams faces in the automotive aftermarket?
from our US sites, we now export some of our products to
EZ: One of the main challenges is technological because
that country. Mexico is also home to one of our four global
Mexico is divided in two regions. From the Bajio upward,
research laboratories. Working with with our centers in the
technology is much more similar to what we can find in
US, India and Brazil, this site has developed 25 percent of
the US, where companies are oriented toward efficient
the colors managed by Sherwin-Williams. The company is
processes. However, from the Bajio downward, we still see
growing and we are optimistic about our opportunities in the
demand for acrylic lacquer, which we originally thought
automotive sector. Sherwin-Williams represents 30 percent
would disappear from the market.
of the refinishing business in Mexico. We expect to maintain our momentum and reach double-digit growth in 2017.
VO: We also face problems in terms of color. This topic has become increasingly complex; pigments are more
Q: What are your strategies to maintain that level of growth
sophisticated and it has become harder to match colors
in 2017?
when repairing a vehicle. Color matching is an art and there
EZ: One of our main drivers for growth is the size of the
is no machine that can match tones exactly, even when
vehicle park and the increase in new car sales. More than 60
vehicles are painted on the same manufacturing line. To
percent of all new vehicles are financed and insured, which
have functional refinishing operations, shops must have an
means that if they have an accident they must be fixed
experienced colorist. We offer training to our clients but
immediately. That presents a great business opportunity
what really makes a good colorist is constant practice.
for Sherwin-Williams. When a car is no longer insured or its repairs are no longer done at the OEM’s workshop, we can
Q: Where is the biggest market opportunity for Sherwin-
also offer our products at independent shops. Our biggest
Williams in the automotive sector?
participation is with volume cars but we are also growing
EZ: Around 25 to 30 percent of our entire market is with
in the premium and luxury segments.
repair shops, both independent and those belonging to OEMs. There are around 3,000 shops within this segment and we are their second preferred option. Vehicle fleets are another
Sherwin-Williams is a US company founded in 1866 and focused
important segment that represents around 10-12 percent of
on the production and distribution of paint and coatings for
our refinishing market. There is especially high demand for
industrial and commercial applications. The company has been
our products in the bus segment because these units have an
in Mexico for over 84 years
image to maintain when they are part of a transportation fleet.
INSIGHT
FOCUS ON ORIGINAL EQUIPMENT TO TARGET THE AFTERMARKET SERGIO ÁLVAREZ Commercial Director of Hankook Tire de México
When the bottom fell out from under crude oil prices,
the country. This new distribution center will complement
companies like tire maker Hankook took the opportunity to
Hankook’s operations in Queretaro, which will focus on the
pass on its savings by way of a steady diet of discounts for
center and south of the country.
its customers, bolstering its overall sales. Now that prices have rebounded from lows, those discounts are fewer and
The company also plans to target the digital market with
farther between, and Hankook says it will widen its footprint
a new website that allows customers to locate Hankook
to keep growth at targeted levels.
distributors or service centers more easily. To shop online, customers only need to input the brand and measurement
Costs in the tire manufacturing segment are highly
of their tires to locate several related outlets. “We are
dependent on prices for raw materials, especially crude.
committed to e-commerce,” says Álvarez. “In Mexico, only
“When oil prices plunged from US$108 to US$31 in January
1-2 percent of all sales are carried out online. In about five
2016, companies like Hankook Tire could offer attractive
years that number will grow to 5-6 percent. The success of
discounts on their products to boost their overall sales,”
e-commerce starts with young people, who are not afraid
says Sergio Álvarez, Commercial Director of Hankook Tire
to buy products through the internet.”
de México. However, that situation could not last forever and now that the cost of crude is rising again, those promotions
Álvarez says, however, that the aftermarket will not be
are no longer viable. “Higher oil prices are managed
Hankook’s sole objective in Mexico. In 2017, the company will
gradually, with seasonal discounts in the summer or over
open a tire factory in Tennessee that is expected to produce
the Easter holiday,” says Álvarez.
6 million tires annually. This project will help Hankook target the original equipment market in Mexico. “We have 10 percent
Oil price fluctuations have contributed to the company’s
participation in the global market. We keep growing thanks to
overall growth, which hit 12 percent in 2015, and 16 percent
our work with brands like Ford, GM, Kia, Hyundai, Volkswagen,
in 2016. Though the situation is not as favorable as in
Nissan, Mercedes-Benz, Audi and BMW with our run-flat tires.
2016, Álvarez still expects the company to close 2017 with
These allow cars to travel at a speed of up to 80km/h, even
double-digit growth. However, to meet this expectation
after losing air pressure due to tire damage. We are the sole
Hankook Tire will have to expand its distribution footprint
suppliers for the Chevrolet Spark globally and will soon be
in the country, he says.
working with a Japanese OEM,” says Álvarez.
Since 2010, Hankook Tire has been strengthening its
The heavy vehicle market also represents an opportunity for
distribution network but Álvarez says the company is now
Hankook. While the brand targets the light vehicle segment
trying to target a niche segment. The company is growing
with the Hankook and Laufenn brands, truck fleets and
its Hankook Masters network, which are highly specialized
manufacturers favor its Hankook brand. Together with fuel,
shops focused on the premium market. At the same time,
tire replacement costs are the two main expenses truck and
although previously focused on medium and small-sized
bus fleets have to face. Álvarez says Hankook tires offer the
retailers, the company is looking for new distribution
performance and safety necessary to ensure driver comfort
channels among large supermarkets, such as Sears, Sam’s
while cutting costs per kilometer between 10 and 15 percent.
Club and Chedraui, which offer a more attractive option
“Hankook protects its presence with logistics companies by
for clients looking for their preferred product. To support
offering long-lasting premium tires, thus reducing maintenance
these goals, Hankook Tire will be opening a new distribution
costs,” he says. “Our company follows four main values which
center in Monterrey. The project will be finalized in the
are performance, safety, comfort and sustainability. We apply
third quarter of 2017 and will serve customers in Nuevo
all of these with the goal of maintaining the same growth we
Leon, Coahuila, Chihuahua, Durango and the northeast of
have achieved in the past 10 years.”
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TECHNOLOGY SPOTLIGHT
HELLA MINIATURE LIGHT BULBS BLACK EDITION Drivers who have found themselves caught in a fog bank
tests include geometric measurement, vibration and paint
in the middle of a highway know how important it is to see
adhesion tests and light output measurement.
the tail lights of the car in front of them. The same applies
320
when driving at night down an unlit road. Lighting is a key
HELLA’s commitment is for its Black Edition line to comply
component in automotive safety and aftermarket or original
with expectations from the original equipment market,
equipment products must deliver optimal results under any
both in fit and performance. Their quality standards make
conditions.
Black Edition light bulbs a perfect fit for newer models.
HELLA Black Edition miniature automotive light bulbs meet
The brand has an extensive portfolio to cater to practically
the toughest requirements regarding quality. All the company’s
any vehicle in the market, be it light, commercial or
products must undergo extensive testing and HELLA’s quality
agricultural, and to be used in any application: front, rear,
assurance engineers work to the highest standards in the
lateral, interior, number plate, glove compartment, trunk
market, including international benchmarks such as DOT,
and dashboard. HELLA’s Black Edition line includes light
ECE, Inmetro and VSCC depending on their application. This
bulbs of 6V, 12V and 24V and all products must surpass
is managed through the use of state-of-the-art measuring
legal requirements in terms of useful lifetime, a crucial
equipment to confirm that all light bulbs comply with the
safety factor for aftermarket clients looking for the best
minimal properties needed. Some of HELLA’s standard quality
available option.
HELLA’s Black Edition line includes light bulbs of 6V, 12V and 24V
VIEW FROM THE TOP
TESTING THE WATERS TO EXPAND BATTERY REACH WILSON VIZEU Vice President-General Manager of Exide LATAM
Q: How has Exide positioned itself in the Mexican market
stage, and the second stage is its formation process. We
against its competitors?
pay close attention to the quality of both steps. Exide has
A: Our share is small compared to the actual size of the
existed for 128 years and we are leaders in the development
Mexican market and our potential market share. To date,
of new technologies. We have been producing start-stop
we hold around 2 percent but we see many opportunities in
vehicle technology for over 60 years, though this remains
the country, particularly in the original equipment segment
largely unknown and represents a small market share.
and the aftermarket.
Nevertheless, our constant innovation and generation of new technologies has helped us to create reliable and
Q: What are the main strategies that Exide is following to
stable products.
expand the brand in the local market? A: Both the light-vehicle and heavy-vehicle segments are
Q: What level of importance has Exide given the hybrid
important for our positioning strategy. We have experience
and electric car market?
and presence in the heavy-vehicle market but in the light-
A: Over the years, we have made and continue to make
vehicle market we still have room for growth and to extend our
investments in R&D for the hybrid and electric vehicle
presence. Exide has considered moving part of its production
market, and products for these vehicles have been released
to Mexico. We are conducting feasibility studies but to make
in Europe. We are closely monitoring market trends and
this decision we must consider our global partners, the size
doing what we can to develop the market through work at
of the market and several other factors before investing.
our two research centers, in Germany and in the US.
There is a general agreement in Exide that a presence in the country would be beneficial, with local production and local
The global automotive industry has yet to define its future
development, rather than just distribution.
path regarding battery technology for green vehicles, moving away from lead acid batteries. The short-term future
Q: What segment is Exide’s priority market in Mexico?
of the automotive industry involves the development of
A: Exide’s current priority is the aftermarket. We like that the
hybrid technology. We believe that this kind of technology
segment sees quick response times and we have laid solid
has room for improvement and many companies will invest
foundations to increase our participation in this sector. Original
in this segment in the next few years.
equipment is also an important market for us even though it involves a longer work cycle, wherein market conditions such
Q: What are your growth expectations for the distribution
as product approvals and investments in production lines can
segment?
delay operations. Developing our aftermarket participation
A: We need to work together with our distribution networks
remains part of the company’s medium to long-term strategy.
so they can prepare for our growth. In some regions, our
To do so, we need to double our service and support efforts.
network will have to grow and become more professional.
When the company first established operations in Mexico, we
Our distribution efforts will focus on developing commercial
were heavily invested in national distribution services. Now we
presence with independent distributors, some retailers and
need to develop services and support for both our distributors
some national accounts. Working with retailers is probably
and wholesale clients.
our best bet because of the sales volume they manage.
Q: What differentiates your premium products from other brands’ offerings?
Exide produces batteries that are present in top-selling
A: The production process of batteries has two critical
automobiles and heavy-vehicles in North America, Europe and
stages. The first is related to the internal construction of
Australia. The company operates in Mexico via a distribution
the battery and its components, which is the most critical
center in Tepotzotlan, State of Mexico
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VIEW FROM THE TOP
SPECIALIZATION PAVES ROAD TO SUCCESS MARIO ARGÜELLO Director General of Blue Side
Q: How are Blue Side’s different business lines distributed
18 lines of components that we could manage for cooling
geographically to best integrate its projects?
systems and we currently offer only 10, which leaves enough
A: Blue Side started by focusing on cooling system
room for development. We have gradually added new
components for light vehicle applications with the K’nadian
product lines to our portfolio, ensuring that existing lines
brand. Previously, clients imported cooling components
are already mature before introducing a new one.
separately and there was no company that offered a
322
specialized approach for this system. I started offering this
Q: What role does your distribution network play in Blue
integration at another company and eventually I created Blue
Side’s development strategy?
Side in 2007 as a specialized brand. Blue Side has become a
A: Approximately 90 percent of our products are imported
holding company managing five different businesses in the
and the rest are manufactured in Mexico so distribution
automotive segment, three of which are in Mexico. Blue Side
is crucial for the company’s growth. Our direct clients are
retained its focus on cooling components for light vehicles
large wholesalers and regional distributors and our main
while Blue Side Manufacturing and Trade Solutions has a
collaboration in Mexico is with Autozone. We started our
cooling portfolio for heavy vehicles with the K’nadian Heavy
relationship in 2011 and we have learned a lot from it.
brand. Our KND Germany business manages other system’s
Autozone has brought professionalism to the sector and has
spare parts components for popular models in the domestic
taught companies to rely on the quality of their products and
market.
service. This collaboration also led us to explore the option of manufacturing our own products. When we started the
Our other two companies are in the US. Blue Side USA in
pulley business, we approached a plastic injection factory
Florida manages our exports to South America, Florida and
in Mexico to help us develop our own molds. Thanks to our
the Caribbean, and Sunflower in Texas focuses on the digital
relationship in Mexico, we are now in the early stages of
US aftermarket through eBay and Amazon. Blue Side USA
negotiating with Autozone US.
started a year ago and we are now exporting our products to Colombia, Ecuador, Peru, Dominican Republic, Puerto
Q: What are your expectations regarding Blue Side’s digital
Rico and Florida. We chose to manage our international
presence?
operations from the US because it made our logistics more
A: The digital market is emerging as a dominant trend. The
efficient and accessible for clients. It also gave us an opening
industry has changed radically from small distributors to
to target the US market. A new project will be finalized in
large wholesalers and digital platforms will be the next big
the first half of 2017 that will integrate KND Germany’s
transformation. In the short term, 80 percent of the industry
operations. This new venture will focus on manufacturing
will be managed digitally, so now is the time to explore
activities and the development of a small industrial park.
our options. The internet is an excellent platform to target market segments in which we have little participation or
Q: Where do you see the biggest areas of opportunity for
have faced entry obstacles.
Blue Side? A: We see the biggest growth opportunities in Blue Side
Mexico is still new and inexperienced in these matters but
and Blue Side Manufacturing and Trade Solutions. There are
some of our clients are now delving into digital applications. We are supporting them with a complete catalog and rapid service. Riding the digital wave, we recently launched a new
Blue Side is an aftermarket distributor specialized in cooling
application that allows clients to consult our catalogue on
system components for light and heavy vehicles. The company
their cellphones. We do not yet manage sales through the
has 10 years of experience in the Mexican market and is number
app in Mexico but would like to use it to create a stronger
one in sales for cooling applications
relationship between our wholesalers and the final customer.
Q: What is K’nadian’s position in the Mexican market and
have always made sure we import quality components
how does it compete with other imported brands?
from certified equipment manufacturers. We now have a
A: As Blue Side grew as an importer for third-party brands,
commercial office in Taiwan that follows the development
our value proposition became to offer a build-to-suit solution
of new products and manufacturing quality standards.
for distributors to distribute imported products under their own brand or with the K’nadian label. But we were slow to
Q: How has exchange rate volatility affected Blue Side’s
develop the K’nadian brand, so we have worked hard since
activities?
2014 to build our reputation in the domestic market. Today,
A: As an importer, it has certainly impacted us, even our
several distributors commercialize our products under the
manufacturing operations. Although only 10 percent
K’nadian brand with excellent results. We work closely with
of our products are made in Mexico, raw materials and
our distributors and offer them our full support, regardless
components are imported. This impact is similar for all
of whether they market our products under their own
industry participants, so we have worked to find a way
name or ours. We want these players to view us as their
to minimize it and remain competitive. Many of our Asian
purchasing department for cooling system components.
suppliers have benefited from the exchange rate volatility. We have reached agreements with clients to keep prices
Q: How has your strategy as an importer evolved and
stable to affect our clients as little as possible.
impacted your products? A: Our main advantage is that we offer near-premium
Q: What are your growth expectations based on 2016’s
products at competitive prices. The gap between the
results?
premium and the volume market has narrowed in quality
A: Our growth has been constant thanks to our expertise
and price, which means that clients do not choose based
in the market. In 2015, we grew 35 percent and in 2016
on a product’s origins, as long as they are certified. When
we grew 34 percent. We believe 2017 will be a difficult
we started the company, 40 percent of the components
year as we start approaching Mexican elections in 2018 but
were imported from Taiwan, 40 percent from China and
Blue Side was born in times of crisis, so we know how to
the remaining 20 percent came from the US, Canada and
manage our growth in tough conditions. We will face new
South Korea. Our portfolio has gradually evolved in line
challenges developing our network, so we must especially
with the Mexican aftermarket’s development and now
try to integrate new product lines. Our goal is to grow at
Chinese products represent the bulk of our portfolio. We
least 20 percent by the end of 2017.
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INSIGHT
SAFETY STANDARD FOR COMPONENTS NEEDED JOSÉ PESCADOR Director General of Fast Autopartes
324
Almost 25 million vehicles were being used in Mexico in 2006
Fortunately, Fast Autopartes has found a way to compete
and only 10 brands focused on brake components to service
against low-cost and low-value brands. Pescador says these
these units. In 2017, there are almost 35 million vehicles on
competitors are tied to large volumes and narrow margins.
the roads and the number of brake parts suppliers is now
Given the exchange rate volatility between the peso and
over 120. Having become an extremely competitive sector
the dollar, low-cost players have to adjust their prices
saturated with local and international brands and providers,
continuously to maintain stability. Distributors like Fast
the Director General of Fast Autopartes, José Pescador,
Autopartes only change their prices once or twice a year
sees price as the foremost driver in the country.
at most. Fast Autopartes has countered rising dollar prices by tweaking its agreements with Asian manufacturers. By
“There is an oversupply in the market and it has become
changing component pricing to yuan instead of dollars,
increasingly difficult to offer a quality product at a
Pescador has offset costs related to the dollar-peso
competitive price,” says Pescador. “The most common
exchange rate. “We also price our European imports in
enquiry for distributors is the cost of a Tsuru brake pad.” The
euros and depending on demand, certain components cost
Tsuru is the perfect embodiment of how the aftermarket
the same whether we source them from Europe or China.”
works, according to Pescador. For many years, this Nissan model has been the low-cost standard in Mexico and a
Although the company depends on some international supply,
strong contender despite safety deficiencies, according
it also strengthened its local offering to counter the added
to Stephan Brodziak, Air Quality and Vehicle Safety
cost in imports. Fast Autopartes started a new relationship
Coordinator of El Poder del Consumidor. Similarly, Pescador
with Bosch’s national brake plants and even though it is not
among several executives specializing in the aftermarket,
looking for a new partner, it is open for business with any local
says that many spare components enter the market without
manufacturer that is interested. “Establishing relationships
having to comply with any safety standards, which puts
with local manufacturers and building a strong e-commerce
quality and more expensive components at a disadvantage.
network is behind our company’s prowess.”
Despite the market conditions, Fast Autopartes has searched
E-commerce is the final stepping stone in Pescador’s
for ways to remain competitive while offering high quality
development plan. The company lists components in
and safety standards. Although the company sources its
MercadoLibre and invests in technology integration in
products from Mexico, China and Europe, it follows the
an effort to bypass wholesalers and other distributors.
R90 European norm for all its brake parts. This regulation
Building on four large distribution centers in Monterrey,
establishes a limit of up to plus or minus 15 percent quality
Guadalajara, Mexico City and Queretaro, Pescador’s goal is
standard compared to original equipment components.
to create microcenters across the country, approaching local distributors. “We want to become providers to smaller players
To reinforce industry standards, Fast Autopartes has bet
so they can have access to our entire product portfolio,”
on training programs as a direct promotion technique
he says. “We can finance the products through a payment
to its clients. The company created the Dynamik Brake
plan, giving the distributor access to our digital platform.”
Center initiative to certify mechanics as professionals in its
He sees a digital strategy as a door to new opportunities.
products and collaborated with Michelin to broaden the
“The brand that creates the best digital platform will be the
scope of the program. Pescador still sees standards as a
one that controls the market,” he says. Fast Autopartes has
pressing need for the industry. “Chambers of commerce
a 2.5 percent market share in Mexico and Pescador says
need to promote the creation or adoption of a quality
developing the company’s traditional business model as well
norm,” he says. “Our training efforts have paid off but the
as its digital presence and establishing new alliances with
market remains price-driven.”
national manufacturers could take it to a 3 to 4 percent share.
INSIGHT
CHALLENGES FOR PARTS SUPPLIERS INCLUDE GLOBALIZATION, AGING VEHICLE PARK BENJAMÍN CENTURIÓN Managing Director of Dacomsa
Although the aftermarket offers growth possibilities both
quality and imitations. Centurión assures us that the market’s
domestically and for export, each market’s needs could not
self-regulatory processes do not allow these products to last
be more different. While the export market demands pieces
long. “The market tends to debug itself and brands that couple
for newer models, the Mexican market relies heavily on pieces
quality products with good post-sale services prevail.”
for older models. Centurión predicts the existing relationship between the According to Benjamín Centurión, Managing Director of
national industry and US products will impact prices to the
Dacomsa, the vehicle park has seen an accelerated increase
benefit of Mexican manufacturers. “Though the economy
since 2010. INEGI in 2015 reported almost 40 million
is somewhat dependent on the price of the US dollar,
motorized vehicles registered in Mexico. This has translated
national products with US materials or services included in
into a more pressing need for spare parts, particularly once
their manufacturing will increase prices. But the increase
vehicles’ guarantees have expired. Despite the obvious
will not be as hard-felt as that experienced by imported
business opportunity for Centurión’s company, it also poses a
products,” says Centurión. “National manufacturers that
challenge: holding spare parts for cars that might be too old.
offer quality products and services will see this situation as an opportunity to grow.”
“The vehicle park in the country has been growing at record levels in recent years but this has not forced older cars to
Though uncertainty seems to be the rule for 2017, Centurión
disappear. They are still in use and still need spare parts,”
identifies several things to be considered when assessing
says Centurión. The longevity of the local vehicle fleet is
the probable performance of the industry. “A weaker peso
undeniable. Mexico’s vehicle park is on average 17 years
means more competitive exports, at least temporarily.”
old, with 52 percent of registered vehicles being over 14
Another important consideration is that the aftermarket has
years old. This number is particularly high compared to the
its own dynamics, generally disassociated from automotive
11 years that US vehicles average or the median 13-year-old
production cycles. “The aftermarket is more connected to
Brazilian vehicle park.
direct demand from consumers rather than automotive industry cycles,” says Centurión. “If the economy does not
The complexity of catering to the Mexican market does not
grow or market liquidity is limited, users might postpone
end with supplying parts for older vehicles. “The real challenge
decisions regarding car repairs.”
in our company has been supplying parts for the entire array of new cars that have entered the country since NAFTA came
Despite the industry’s atmosphere of uncertainty, the
into effect,” says Centurión. He says that on some occasions
expected impacts of new US economic policies began to
OEMs introduce new cars but no spare parts to the market,
be defined during the first quarter of 2017. “The year 2017
which makes it harder for aftermarket suppliers to create the
is a complete enigma. So far, the automotive industry has
necessary products.
been one of the country’s engines for development. If the industry faces deceleration, consequently the economy will
Once the product is developed it is easier to export,
slow down.” Even with the gloomy outlooks some have of
however. “Fortunately, production platforms are becoming
2017, Dacomsa expects to maintain stable sales numbers in
homogenous worldwide so the same vehicles are sold in
2017 although Centurión does not expect the company will
different countries. This gives us the opportunity to export
beat 2016’s 8 percent growth rate. “Our plan to maintain
our products to South America, the US and Europe,” says
our commercial situation is to remain close to our clients,
Centurión. Unlike the European and US market, the Mexican
final users, workshops, mechanics, retailers, distributors and
market is fairly open, which means that several types of
small businesses. We want to understand their needs and
products can be commercialized, including those of doubtful
what we can do to improve,” Centurión says.
325
VEHICLE SPOTLIGHT
326
RANGE ROVER VELAR After 47 years in luxury SUV production, Land Rover digs up an old name to match the face of its most recent model. With the new Range Rover Velar, the British automaker expects to offer clients a minimalist and elegant option that features state-of-the-art technology at the driver’s fingertips. On the outside, the Velar’s smooth lines strengthen its aerodynamic capabilities, complemented by deployable door handles and an integrated rear spoiler. Its matrix-laser LED headlights also add to a sense of continuity that starts with the front grill and ends with the vehicle’s LED taillights.
Range Rover Velar offers six different engines, depending on the market 327
The clean and minimalistic approach continues within the new Velar, the name that graced the first generation of Range Rovers almost 50 years ago. The vehicle features two 10-inch touchscreens with Land Rover’s Touch Pro Duo infotainment system, plus an interactive driver display, a heads-up display and two 8-inch rear-seat entertainment screens. Premium leather and textiles coupled with configurable ambient lighting add to a feeling of comfort for all passengers, complemented by a panoramic roof that fills the cabin with natural light. “[The] new Range Rover Velar’s interior is a calm sanctuary, created through elegant simplicity and a visually reductive approach,” says Gerry McGovern, Chief Design Officer of Land Rover. Designed to fill the gap between the Range Rover Evoque and the Range Rover Sport, the Velar delivers the characteristic off-road performance that defines Land Rover models. Its all-wheel drive system with Intelligent Driveline Dynamics optimize torque distribution and fuel efficiency, while delivering maximum traction under every condition. The Velar also features innovative traction technologies including Hill Descent Control, All Terrain Progress Control, Terrain Response and Terrain Response 2 to cope with any road. Depending on the market, the brand might offer a choice of six different engines, ranging from the most fuelefficient, turbocharged 2-liter V4 Ingenium version capable of delivering 180CV of power and 430Nm of torque to a supercharged, 3-liter gasoline V6 with 380CV of power and 450Nm of torque.
INSIGHT
DIVERSIFY FOR SURVIVAL, STABILITY AND GROWTH EDUARDO TAMER Director General of Industrias Tamer
328
When the peso plunged to its lowest level ever against the
According to a study by technological consulting company
dollar after the US presidential election and continued its
Tecnocom, by mid-2016 about 65 percent of Mexican
slide in the following days to slip past MX$21, aftermarket
companies had a webpage and 22.5 percent of those
participants took a cautious stance. Coupled with the
businesses were selling online, either through their own
renegotiation of NAFTA, the new landscape has its challenges
platform or a third party’s site. This percentage is expected
but it also has spurred companies in Mexico to diversify, says
to reach 40.6 percent by the end of 2017, according to
Eduardo Tamer, Director General of Industrias Tamer.
Tecnocom. “Those who are not using this tool should pay attention and those who are using it quickly notice the
“The market is changing and it is increasingly necessary for
speed with which Mexicans are adopting this medium,” says
companies to develop specialized business models in many
Tamer. This sales tool has its own added challenges because
different areas,” he says. In the near term, however, the
sellers sometimes do not take packaging and distribution
exchange rate is reining in spending. “Aftermarket clients
costs into consideration, according to Tamer, only noticing
are showing more responsibility by keeping purchases
later that their pricing strategy may not be turning a profit.
in check and only buying what is needed,” Tamer says, adding that he expects this conservative trend to continue
Industrias Tamer is also entering the air conditioner niche as
throughout 2017. Industrias Tamer, which commercializes
part of its diversification strategy. “We produce a manifold
its own Mikel’s brand of aftermarket equipment including
product which can be used by Carrier, Rim Air and Calorex,”
wrenches, jacks and other tuning tools, grew at over 20
says Tamer. “While this sector is very different from the
percent for the past 15 years and Tamer expects net growth
automotive industry, they resemble each other in audits
for 2017 of approximately 12 percent.
and the need for efficiency alongside competitive prices.”
As the NAFTA talks get underway, Tamer sees many
Diversification can be a necessary strategy and is exactly
significant growth opportunities for the country and for
what Mexican industry must do to survive long term, says
the automotive industry thanks to Mexico’s manufacturing
Tamer. Industrias Tamer supports its automotive activities
capabilities. “As a low-cost country, Mexico has known how
with other divisions, while Mexico supports its trade
to take advantage of its capabilities to increase its exports
balance targeting destinations other than the US. The
and manufacturing base,” he says. “Even if investment
Director General of Grupo Bursamétrica, Ernesto O’Farrill
from the US falls, the Mexican automotive sector is still
Santoscoy, is among those that encourage diversification as
attractive enough to many other destinations.” Mexico has
a method to survive transitions, “Mexico needs to diversify
a significant manufacturing automotive industry beyond the
its markets, either through new international agreements
US. In fact, in 2015 most of the cars manufactured in Mexico
such as the Asia-Pacific Economic Forum (APEC) or new
were from Japanese maker Nissan, totaling 822,948 units.
bilateral agreements in the Asia-Pacific region.”
Tamer says he is also seeking further opportunities in other
To weather the current conditions surrounding US trade,
locations, even if this is a slow process. “We increased our
Tamer recommends both precaution and perseverance. “We
exports to Central and South America by 2 percentage points
took preventive measures against economic hurdles but it
in 2015 and now this market represents 7 percent of our
may not have been enough to account for the cost of the
sales.” Companies troubled by this period of uncertainty may
dollar,” Tamer said. “Yet, our work will continue no matter the
find it convenient to diversify more. One area Tamer finds
exchange rate as we do not take unnecessary risks.” Tamer
attractive is e-commerce. “For our company, e-commerce
has hopes for expanding his market north of the border. “We
has grown over 100 percent during the past year.” Online
are looking for a partner to generate a market in the US.
sales are increasingly gaining strength in Mexico.
Once we find one, we will be able to grow in this market.”
INSIGHT
NEW THINKING NEEDED TO USE INFORMATION EFFECTIVELY FERNANDO MURGUÍA Director General of TecAlliance Mexico
Modern businesses collect data in many ways, recognizing
network and services can reach out to all companies, from
the exercise’s contribution to a faster and more efficient
those handling parts distribution to the final customers
automotive aftermarket service. But the industry needs
purchasing replacement parts.
to develop a different way of thinking in the spare parts, accessories and vehicle components market to use this
The operating strategy behind TecAlliance works in three
information effectively, to report on trends and to react to
different ways. First, all the information regarding auto
them, says Fernando Murguía, Director General of market
parts manufacturers is gathered and organized. Through
intelligence business TecAlliance Mexico.
wholesalers and spare part stores, TecAlliance gathers further information to complete its auto parts search engine.
TecAlliance sees itself as the international driving force behind
Third, the company provides web-based solutions for the
data, processes and integrated solutions in the automotive
information collated in its TecDoc Catalogue.
aftermarket. “We provide market intelligence and services that generate a community,” says Murguía. TecAlliance
Murguía explains that his team helps the aftermarket sector
gathers market intelligence data about vehicles and spare
to improve its business in line with the era of digitalization.
parts directly from automotive suppliers and the industry. Its
“We convert a parts catalogue from an old-style printed
shareholders are the leading companies in the international
version to a standardized electronic web solution that can
parts industry. They promote TecAlliance as both partners
be easily updated and transferred to the final user.”
and customers. In Mexico, few companies try to improve technology by The company developed operations in Europe, Asia, South
focusing on parts manufacturers, distributors, workshops or
America and the US before coming to Mexico. It cut the
installation facilities. Many are unaware of the easiest way
ribbon on its new installations north of Mexico City and
to do so. Manufacturing companies in general could make
started operating officially in 2016. Since then, it has been
a greater effort in this area and adopt best practices from
creating its expansive auto parts database in the country,
TecAlliance, Murguía says. “Companies should try to produce
targeting aftermarket commercialization and distribution
a standardized parts catalog of electronic and web solutions.
with the intention of changing the way companies negotiate
TecAlliance provides expertise in digital information to help
in this segment. The team has set up modern tools for
them.” If companies approach TecAlliance early on, they
consulting services, data delivery and implementation, the
can create their own electronic catalogue and extend this
most common users of which are auto parts manufacturers,
data to an e-commerce solution, for example. This is made
repair shops, spare part distributors and strategy and
possible through the creation of the largest vehicle database
marketing departments of automotive companies. The
in Mexico, with more than 65,000 types of vehicles, over 6
platform provides market intelligence that increases the
million automotive parts, information dating back to 1945
presence of all parts manufacturers in the market, while
translated into Spanish and a range of images.
providing information on the national vehicle park to identify new business opportunities.
“Our catalogue provides comprehensive information for vehicle identification to facilitate the appropriate selection
Keeping pace with the ever-changing requirements
of vehicle spare parts,” says Murguía. “Our goal is to create an
of the digital aftermarket, the company also offers an
electronic parts catalogue with the highest number of parts
up-to-date and integrated electronic parts catalogue.
manufacturers to support the entire commercial chain.” If
Murguía needs to prove the value of the company to the
parts manufacturers do not have the resources to make this
Mexican market. Supported by 25 years of experience in
process, TecAlliance is prepared to support them by offering
the global market, he strives to show how TecAlliance’s
cataloging services.
329
Industrial Park FINSA Puebla
BUSINESS DEVELOPMENT
13
Companies arriving to Mexico must deal with an ever-changing bureaucracy that can only be understood with the help of the right partner. There are many political, legal and customs pitfalls to be deliberated, which investors might not consider right from the start, and cultural differences that might prove challenging for new investors. In addition, location has become one of the key factors to achieve success in the market and finding the right place to establish requires detailed analysis and careful growth projections.
The Business Development section focuses on the advantages that Mexico offers as an automotive production and exporting hub and the way companies can make the best out of the country’s challenging business environment. Industrial developers are featured, as well as legal, financing and consulting companies that can offer an updated overview on Mexico’s political, legal and economic framework. The latest changes in international trade are also featured along with their potential impact on foreign investments in Mexico.
331
CHAPTER 13: BUSINESS DEVELOPMENT 334
ANALYSIS: Treaty Talks Expected to Bolster Mexico’s Competitiveness
335
EXPERT OPINION: Bruno Graikowski, HSBC Mexico
336
INFOGRAPHIC: To Invest or Not to Invest
338
VIEW FROM THE TOP: Mario Hernández, KPMG Mexico
339
VIEW FROM THE TOP: Akira Yamada, Ambassador of Japan in Mexico
340
VIEW FROM THE TOP: Viktor Elbling, Ambassador of Germany in Mexico
341
VIEW FROM THE TOP: Eduardo Muñiz, Bancomext
342
VIEW FROM THE TOP: Gerardo Tietzsch, Unifin
344
Eduardo Castillo, Unifin
VIEW FROM THE TOP: Héctor de la Garza, E factor Network
Adrián de la Garza, E factor Network
345
INSIGHT: Guillermo Bilbao, PA Consulting
346
VIEW FROM THE TOP: Ricardo Castro, Baker McKenzie
347
INSIGHT: Jorge Barrero, Santamarina + Steta
348
VIEW FROM THE TOP: Josef Koberl, Comerica Bank
349
INSIGHT: Abel López, World Bank Group
350
VEHICLE SPOTLIGHT: Ferrari 488 Spider
352
VIEW FROM THE TOP: Salvador Magaña, PARQMEX Industrial Development
354
ANALYSIS: China Makes Inroads Into Mexican Market, Wants More
355
INSIGHT: Mauricio Garza, Interpuerto Monterrey
356
VIEW FROM THE TOP: Michele Porrino, WTC Industrial San Luis Potosi
357
VIEW FROM THE TOP: Alejandro Lara, American Industries
333
ANALYSIS
TREATY TALKS EXPECTED TO BOLSTER MEXICO’S COMPETITIVENESS Mexico is the quintessential manufacturing hub and companies have leveraged its advantages to minimize production costs and optimize profitability. A natural location, however, would be nothing without the proper business connections. Investors are confident NAFTA negotiations will result in better conditions for Mexico
334
Mexico has, according to the Ministry of Economy, 12 free-
elections in 2018. Among Trump’s promises regarding
trade agreements (FTAs) with 46 countries, 32 investment
NAFTA was the implementation of a 35 percent tariff
promotion and protection agreements with 33 countries
on automotive exports entering the US, which was later
and nine partial-scope economic complementation
transformed into a border adjustment tax that would
agreements. Its commercial network connects the country
favor US exporters while charging companies importing
with players such as the US, Canada, the EU, Latin America
products to the US. Both of these initiatives have found
and Japan, representing over 1 billion potential customers
resistance from investors and members of the Democratic
and 64.9 percent of the global GDP, according to ProMéxico.
and Republican parties but Automotive News reported in
Mexico is also a member of the World Trade Organization
July 2017 that the border tax adjustment proposal might
(WTO), the Asia-Pacific Economic Cooperation and the
still be pursued, impacting production costs and final prices
Organization for Economic Cooperation and Development.
for the end consumer.
All these commercial agreements bring many benefits to
Rules of origin might also be revised during NAFTA
potential investors in terms of low export and import tariffs.
negotiations but AMIA and its counterparts in Canada and
However, they also entail certain obligations. Companies must
the US are already lobbying to keep regulations unchanged.
have a fixed percentage of local content in their production,
“NAFTA represents a success story and we should not be
a regulation that is commonly known as rule of origin. In the
messing around with important topics such as rules of
automotive industry, depending on the export destination
origin,” says Eduardo Solís, Executive President of AMIA in
and the applicable FTA in the region, corporations must have
an interview with El Financiero in May 2017. “Our members
between 22 and 65 percent of local content in their products.
feel very strongly that rules of origin are not the tools to
NAFTA regulations require regional content of 62.5 percent
use to re-shore jobs into the US,” said Ann Wilson, Senior
for vehicles for 15 passengers or less and 60 percent for
Vice President of Government Affairs for the Motor and
vehicles for 16 passengers or more.
Equipment Manufacturers Association in an interview with Reuters in July 2017.
Without a doubt, out of all its FTAs, NAFTA has been the most beneficial to Mexico. According to data from AMIA, between
One of US Trade Representative Robert Lighthizer’s
January and July 2017, 76.4 percent of all light-vehicle exports
objectives is to ensure rules of origin favor material
were destined to the US. However, NAFTA has also allowed
sourcing from the US. The goal is to decrease the US$74
North America to become a strong automotive hub, capable
billion trade deficit the US has with Mexico and limit the
of competing against the European market and the growing
entrance of Chinese auto parts to the region. However, a
Asian forces. Óscar Albin, Executive President of INA, says
more stringent limit than the 62.5-percent local content
“(Canada and the US) need Mexico’s low-cost manufacturing
regulation already in place would force automakers to go
because it is the only way for North America to remain
straight to paying the added tariff, according to a statement
competitive internationally. Europe has low-cost partners
from Charles Uthus, Vice President for International Policy
such as Turkey and Tunisia, while Japan and South Korea are
of the American Automotive Policy Council issued in July
supported by Thailand, Malaysia and the Philippines.”
2017.Although negotiations are barely under way, investors are confident that the outcome will suit all three nations.
President Donald Trump’s threats about the US pulling out
Many of MAR 2017’s interviewees are optimistic about
from NAFTA might not come to fruition but the agreement
the talks and 42.9 percent of them say Trump’s positions
is nonetheless being renegotiated. The first round of talks
will have a moderate impact on Mexico’s development. In
started in August in Washington, D.C. Representatives
fact, there could even be a unforeseen benefit for Mexico.
expect seven rounds of negotiations, scheduled every three
“Changes to Mexico’s commercial relationship with the US
weeks to be finalized before the end of 2017. According to
will push the country out of its comfort zone and bring
El Financiero, one of the Mexican negotiators stated this
new opportunities to local industry,” said Adonai García,
was planned to avoid an overlap with Mexico’s presidential
Managing Director of KWH Mirka Mexicana.
EXPERT OPINION
WHAT CAN THE RENEGOTIATION OF NAFTA MEAN FOR MEXICO? BRUNO GRAIKOWSKI Director of Global Banking, Multinationals at HSBC Mexico
NAFTA gave everybody a political and economic playing
which is high in demand by all companies present here.
field that, at the moment, is shattered. But Mexico is well-
This shortage creates one of the main challenges for the
prepared for renegotiations and the country will benefit
industry. This is true not only for automotive but for all
long-term from this.
other industry sectors in Mexico and solving this issue will be one of the main roadblocks for Mexico’s future
A good example of how the Mexican automotive industry
economic development.
has developed is in Juarez City. Juarez is a popular industrial destination and the second-busiest crossing
In the case of a fundamental renegotiation of NAFTA that
between Mexico and the US after Tijuana. I always find
would lead to a decrease in foreign direct investment,
it a bit surreal that a big part of the Mexican automotive
Mexico will need to create further incentives for companies
industry calls this dry and desert-like environment home.
to invest in the country, while focusing on further training
Many US auto part companies established in the region
and development of the Mexican workforce.
and they are still there despite the tweets and comments from President Trump.
Regardless, Mexico is still the most attractive emerging market with almost US$27 billion of foreign direct
Another good example of success for the Mexican industry
investment in 2016 and will be for some time due to its
is the German investment coming to the country. With the
geopolitical position and the advantages it brings even
Germany-Mexico Dual Year finished, Germany is the main
with a renegotiated NAFTA. But Mexico, and even the US,
commercial partner for Mexico in Europe, representing 1.1
will lose some momentum as uncertainty is not a word
percent of all Mexican exports as of 2016 and 3.6 percent of
that companies need while deciding on multimillion and
Mexican imports. Germany could find the full cancellation
even billion-dollar investments with a five to 10-year
of NAFTA beneficial as the US still represents 81 percent
timeframe. HSBC Mexico’s conservative estimate for total
of Mexican exports. However, for the European automotive
foreign direct investment coming to the country in 2017
industry Mexico is the platform to reach the US market
is US$16 billion.
competitively, which means that a fine-tuning of NAFTA would be even more beneficial.
Mexico’s track record and expertise in arranging trade agreements will help in negotiations. Negative migration
German direct investments in Mexico have increased by
numbers between Mexico and the US are a result, among
US$2.2 billion in 2016, representing 9 percent of all foreign
other factors, of the job opportunities NAFTA has created.
direct investment, while the US leads the list with around
In the end, the underlying trade flows and dependencies
39 percent. Yet, a qualified workforce is crucial to deliver
between the US and Mexico are beneficial for both
products with a quality standard similar to the “Made in
countries and will remain.
Germany” brand. Discussions regarding the dual-education program after the German success model are intensifying.
HSBC is uniquely positioned in the NAFTA market and
Education is being enhanced by including technical skills
North America is at the heart of our core strategy. Our
and knowledge into standard education programs. More
network and knowledge within the region and our ability
companies are implementing the dual-education scheme
to deliver our expertise to clients are among the main
and graduates are in high demand.
attractors for companies in Germany and other countries alike. We are a global bank, founded to support trade flows.
NAFTA is being renegotiated at the request of the US
We still believe in the opportunities of cross-border trade
but in Mexico, it is business as usual. The main issue the
flows and our strategy is designed to facilitate our clients’
country still faces is the lack of a qualified workforce,
access to the US, Mexico and Canada markets.
335
INFOGRAPHIC
TO INVEST OR NOT TO INVEST Early numbers from the Ministry of Economy show that the country could receive more investment by the end of 2017 compared to results from 2016. Still, Mexico Automotive Review 2017 has found obstacles and areas of opportunity that could impact Mexico’s chances to remain an attractive business destination Despite the renegotiation of NAFTA, executives have not
Automotive industry executives also have clear opinions
lost their faith in the Mexican market. More than half of
about measures the government could take to boost
the 184 directors surveyed by Mexico Automotive Review
further investment in the country amid a difficult political
showed a willingness to invest in their Mexican operations
environment. It is important to note that clear policies for
in 2017, although uncertainty remains the main factor
doing business and transparency are the two main factors
hindering projects and their competitiveness, along with a
influencing investors, followed by a longstanding need for
volatile currency exchange rate environment.
fiscal incentives.
AUTOMOTIVE FDI RECEIVED PER STATE (US$ millions)
TOTAL
336
2015
2016
1Q17
6204.6
5301.9
1258.8
1 3 4 5
2
6 9
8
7
10
State
2015
2016
1Q17
8
Sinaloa
25.6
2.8
0.1
9
Durango
39.5
16
0
10
Zacatecas
25.6
31.1
-14.1
11
San Luis Potosi
239.4
368.8
168.5
12
Jalisco
159.7
78.5
-30.4
13
Aguascalientes
446.8
242.3
287.6
14
Guanajuato
318.7
587.2
90.8
15
Queretaro
137.5
345.4
88.9
16
Veracruz
0
0.2
0
17
Colima
1
0.1
0.3
18
State of Mexico
578.3
351.1
92.8
19
Mexico City
65.3
159.9
38.7
20
Tlaxcala
70
36.2
1.4
21
Puebla
296.9
663.9
101.9
22
Morelos
137.5
21.6
51
23
Tabasco
0
0.6
0
24
Chiapas
2.1
0
0
25
Campeche
0
7.2
0
26
Quintana Roo
95
0.4
0
11 13 State
2015
2016
1Q17
1
Baja California
212.8
276.3
45.6
2
Baja California South
102.6
0
0
3
Sonora
195.2
74.9
-34.3
4
Chihuahua
1383.4
722
102.6
5
Coahuila
721.5
355.5
84.4
6
Nuevo Leon
766.9
798.2
161.8
7
Tamaulipas
183.3
161.7
21.2
12 17
14
15 18 19 20 22 21
26
16
25 24 23
NAFTA NEGOTIATIONS TIMELINE
2017
2018
2019
August 16
September 8
December 31
July 1
November 6
December 1
October 21
NAFTA negotations started
Presidential campaigns in Mexico
Deadline Mexico and the US have established for NAFTA negotiations
Presidential elections in Mexico
Midterm elections in the US
Mexico’s new President takes office
Federal elections in Canada
Sources: Mexico Automotive Review, Ministry of Economy, Business Insider
TOTAL FDI RECEIVED PER STATE (US$ billions) Aguascalientes
HOW CAN THE GOVERNMENT BOOST MEXICO'S COMPETITIVENESS?
Baja California Baja California South Campeche Chiapas Chihuahua Mexico City Coahuila Colima Durango
24.52 Transparency 6.90 Import Substitution 23.37 Clear policies 4.48 Other 22.22 Fiscal incentives
13.03 International promotion
State of Mexico Guanajuato Guerrero
WHAT ARE THE MAIN FACTORS THAT WOULD HINDER YOUR COMPETITIVENESS AS A COMPANY?
Hidalgo Jalisco Michoacan Morelos Nayarit Nuevo Leon
TOTAL
Oaxaca Puebla
US$33.3
Queretaro
bllions in 2015
Quintana Roo
30.67 Uncertainty 18.67 Exchange Rate Volatility
17.33 Employee Turnover
11.33 High Internal Costs
5.67 Interest Rates
4.33 Lack of
Government Support
6.67 Other 5.33 No Answer
San Luis Potosi Sinaloa
US$27.4
Sonora
billions in 2016
Tabasco
DOES YOUR COMPANY PLAN TO INVEST IN MEXICO IN 2017?
Tamaulipas
US$7.9
Tlaxcala
billions in 2017 in 1Q17 (31,782.40 annualized)
Veracruz Yucatan Zacatecas
6
5
4
3
2
1
0
-1
57.61% Yes 17.39% No 25% No Answer
337
VIEW FROM THE TOP
DIVERSIFICATION ON RIGHT PATH BUT QUICKER PACE NEEDED MARIO HERNÁNDEZ Leading Partner of the IMMEX Segment at KPMG Mexico
Q: How will Mexico’s economy face the protectionist
carried out in the US. Production and living costs make this
rhetoric presented by other international markets?
economically inviable.
A: Mexico evolved in a globalized environment that fostered
338
international trade through fiscal incentives. The big leap
Unfortunately, many blame NAFTA for the sense of unrest.
for the country was NAFTA in the early 1990s, followed
But the reality is that with or without this agreement,
by trade agreements with Europe and other countries in
companies needed a way to be efficient. The trade and
Latin America. The TPP was set to consolidate this idea
customs barriers that were implemented in prior years to
of an open economy, decreasing Mexico’s dependence on
protect the US market and manufacturers were insufficient.
the US dollar and the North American market. The country
The decision to become an open economy is still valid.
still has a strong economic link with the US in terms of oil and manufacturing, and with Canada in the mining sector.
Nonetheless, NAFTA’s main bases remain strong. Countries
Several governments have tried to diversify our commercial
can regulate the economy but companies set the rules. It
relationships and even though there have been success
is not a political but an economic decision and as long as
stories, Mexico is far from the position it should have.
this remains the same, there should not be no major effects.
The recent changes in the global economic landscape,
Q: How will Mexico’s commercial position evolve as an
will mean that Mexico along with other Latin American
exporting country?
economies will feel an impact on their development
A: As globalization impacted more and more countries,
strategies. There is uncertainty as to what will happen in
companies started to invest in markets without considering
the years to come and right now the only thing the world
all influential factors. Manufacturing savings did not counter
has is campaign promises. Mexico’s strategy to diversify
the logistic costs that corporations needed to make, leading
is on the right path but our efforts have to be faster,
to the creation of regional economic blocks. Mexico and
boosting strategies like the Energy Reform. We have natural
Central America became the manufacturing hub for North
resources, tourism, a strong manufacturing base and an
America, Eastern Europe became the main production
excellent location between North and Central America to
destination for Europe, while China, Korea, Singapore, India
expand our international presence.
and Vietnam targeted the Asian markets.
Q: What is your view of the US President’s attacks on
When European and Asian companies started to invest in
NAFTA and the prospects for a renegotiated treaty?
Mexico, they did so with the intention of targeting the North
A: There were worries in the US regarding employment
American market and not their home regions. Investment
generation, independent of whoever was elected president
will be directed at the US and South American markets.
for 2017. The country has a considerable commercial deficit
Companies will not move their production facilities to the
and debt and as in many other markets, companies had to
Americas to target the Asian or the European markets. On
move abroad to remain competitive against China, Korea
that same note, investors will not move their manufacturing
and Japan. But it would be unrealistic to talk about a fully
sites out of Mexico unless it is economically beneficial.
protectionist idea wherein all manufacturing activities were If the US wants to solve its employment issues, it needs to find a way to improve its competitiveness. Many US states KPMG provides audit, tax and advisory services globally and
have offered incentives to companies looking for a new
for automotive clients, specializes in regulatory compliance,
production site. China went through the same process once
international commerce and customs, and market entrance or
manufacturing activities began migrating to Vietnam and
growth strategies
Singapore. The reason is completely economic-oriented.
Q: Which countries might find the greatest advantage in
currently many companies already located in Mexico are
investing in Mexico?
wondering if Mexico has the necessary infrastructure to
A: Mexico remains as one of the most attractive
support its projected growth. We also hit a fiscal bump
manufacturing destinations thanks to its costs and
two years ago, which needs to be resolved in the coming
economic and political stability. Our demographic
years. The country continues to operate under the same
distribution is perfectly centered and the domestic market
manufacturing scheme it created almost 50 years ago.
is equally strong. The country offers a great opportunity
Mexico has not incorporated the local supply chain into
to target North America and it has now become the main
the process and still needs to make the leap toward higher
entry to the Latin American market. Brazil is currently
added-value activities.
undergoing political, economic and social problems, making Mexico a sound alternative for investors as our
Even though we produce engineers, we do not target
fiscal environment is far simpler. Europe, China, Japan
areas that could boost the industry. We focus on industries
and Korea will be important players in attracting foreign
that already exist without creating any new products.
investment to Mexico in the future.
The relationship between the automotive and aerospace industries is a clear example. It took decades for the
Q: How can Mexico move past incentives and into an added
automotive sector to develop adequate human talent and
value for companies looking to invest?
to establish a few research and engineering centers in
A : We co n s i d e r t h a t M ex i co co u l d b e l o s i n g
the country. Now that the aerospace industry is growing,
competitiveness against other countries with similar
companies are looking to the automotive sector for
business models related to manufacturing operations and
engineers but they still need training. 339
VIEW FROM THE TOP
JAPANESE COMPANIES EYE YOUNG POPULATION, BEMOAN INFRASTRUCTURE BOTTLENECK AKIRA YAMADA Ambassador of Japan in Mexico
Q: What are the main concerns of Japanese OEMs and
infrastructure bottleneck for export and import operations.
what can Mexico do to address them?
Other important challenges include security and education.
A: Mexico as a country has both advantages and challenges.
Both the Japanese government and companies assign
Like any other country in the world, Mexico faces some
much importance to human resources development.
political problems but it enjoys political stability as a democracy. Despite economic constraints, economic policy
Q: Whatever the outcome of a renegotiated NAFTA,
in the country is sound and stable. Inflation is controlled
what main value will Mexico continue to offer foreign
and although the country’s economic growth might not be
companies?
remarkable, it is growing at a steady rate of 2 percent with
A: NAFTA has worked well for Mexico, the US and Canada,
stable labor conditions.
and it has been changing the face of Mexico in a positive way. When the treaty came into effect in 1994, a lot of people
Another advantage Mexico possesses is a young
were concerned about its impact, but in the long run I think
population that is entering the workforce. The geography
that NAFTA was instrumental in the country’s development
of the country plays to Mexico’s advantage, positioned
and is now one of Mexico’s most attractive assets.
between two oceans and with good highway and railway infrastructure. Mexico has a wide network of free-trade agreements with Japan, North America, Latin American
Akira Yamada , former Director General of the Foreign Ministry’s
and European countries. Improvement could be made
Latin American and Caribbean Affairs Bureau, now oversees
to secure solid growth, such as improving infrastructure.
Japan’s links with Mexico, home to more than 1,000 Japanese
The development of several industries has created an
companies’ manufacturing, sales and services operations
VIEW FROM THE TOP
TALENT DEVELOPMENT: A PRIORITY FOR BUSINESS GROWTH VIKTOR ELBLING Ambassador of Germany in Mexico
Q: How important is German investment in the development
demands. At the same time, training must not be limited
of the Mexican automotive industry?
to college-level students but promoted at the technician
A: There are already almost 2,000 German companies
level. In Germany, 60 percent of all high-school graduates
that have come to Mexico, totaling an investment of
do not go to university. Instead, they are trained directly
approximately US$35 billion. This amount is not restricted
by companies for two or three years until they become
to the automotive industry but we have identified this
technicians and specialists in their own sectors.
sector as a pillar for Germany’s commercial relationship
340
with Mexico. With the exception of Porsche, almost all
Q: What are the main opportunities to strengthen Mexico’s
German automakers have already brought manufacturing
commercial relationship with Germany?
operations to the country. Although OEM presence is clear,
A: Germany is already Mexico’s first commercial partner in
the business opportunity that German investment has
the EU and almost one-third of all commercial transactions
created for automotive suppliers and the effect this has had
are managed with Germany accounting for over US$18 billion.
on employment generation is also noticeable. According
The country is part of the NAFTA region, opening the door
to our estimations, for each direct job created by an OEM
to one of the largest consumer markets in the world, and
or provider, three indirect jobs are generated. German
its commercial agreements result in tariff-free trade with 46
companies are responsible for about 150,000 direct jobs
countries. There is still opportunity to grow our collaboration
across all industries, impacting over 450,000 jobs in total.
and we think there is still much potential to grow Mexican exports going to Germany in sectors like automotive,
Q: How have initiatives like the German dual-education
electronics and agriculture. Similarly, we see an opportunity
program permeated the Mexican industry?
to bring more Tier 2 and Tier 3 providers to the country.
A: When companies like Volkswagen arrived to Mexico, they brought their own training practices based on the German
The biggest challenge companies face is the scarcity of
dual-education program. Talent in Mexico grew to German
skilled talent, particularly in the most industrialized regions
standards but it was mostly because of a private effort from
of the country. Labor turnover has become a real problem
German investors. In 2013, Mexico created its own dual-
among companies, creating a war for the best talent.
education system supported by the German government,
Now that the industry is moving toward new trends such
to develop a strong network of Mexican talent that could
as electric mobility and autonomous driving, companies
participate in Mexican and German companies, as well as
need specialized people who can actively participate in the
in corporations from any other country. At the moment,
development of these technologies.
there are approximately 5,000 students enrolled in the dual-education system and the Mexican government’s goal
Q: How might the economic and political chill in US-Mexico
is to reach a total of 10,000 trainees by 2018.
relations alter the position of investors? A: We have observed that German players remain satisfied
Mexico needs both the government and the private sector
with their ventures in Mexico. There is caution regarding
to be involved in talent development so companies can
Mexico’s current relationship with the US but companies
have a rich pool of potential hires with the skills the industry
know their investments are long-term projects. No player invests with a four, eight or even a 12-year vision and particularly in the automotive sector, new projects require
Viktor Elbling was born on April 4, 1959 and is the Ambassador
over US$1 billion in resources that can only be justified with
of Germany in Mexico since 2014. He majored in Law from
a long-term development plan. Companies trust in Mexico
the University of Bonn and has graduate studies in Political
and there has not been one German company that has
Sciences and Romance Studies
expressed to us its desire to leave the country.
VIEW FROM THE TOP
FINANCING SUPPLY CHAIN TO COMPETE GLOBALLY EDUARDO MUÑIZ Automotive, Aerospace and Logistics Financing Director of Bancomext
Q: How can Bancomext help the Mexican aftermarket
are not bankable. So, alongside the Ministry of Economy,
become a more relevant global player?
we want to create financing structures that would support
A: For the automotive industry alone, we provided financing
it. This is part of our mandate and, as a development bank,
to over 220 companies. The bank is promoting financing
we are willing to participate in sectors that appeal less to
for the lower end of the automotive supply chain, helping
commercial banks, due to their inherent level of risk.
companies become competitive both nationally and globally. The extent of integration of Mexican companies
Q: How is Bancomext expecting interest and exchange
in global manufacturing chains signals that any company
rates to affect its portfolio?
that can be competitive domestically can compete in
A: I would even venture to say that the current exchange
international markets.
rate represents an opportunity for the sector. The exchange rate in 2015 meant costs of production were 10 percent
The automotive sector is Mexico’s main revenue generator,
lower in Mexico than in the US. Therefore, the current
such that the bank has developed specific strategies
exchange rate is pushing production costs in the country
to support subsectors involved in export operations,
even lower than they already were. The upcoming inflation
developing a specialization in the aftermarket sector. We
adjustment processes will impact overheads but we are
help develop full supply chains in the sector, from OEMs
currently enjoying lower costs of production. Regarding
to Tier 4 companies. Developing manufacturing chains is
interest rates, we are dealing with a global phenomenon
our priority, as are logistics and transport companies that
that is not restricted to the Mexican market. An significant
work with the sector. Since many aftermarket products are
part of our portfolio is in dollars, and interest rates continue
shipped overseas, we also provide financing for specialized
to be competitive. The companies we are financing are
terminals that handle automotive manufacturing at the ports
prepared to face probable international turbulence. Prices
in Lazaro Cardenas, Veracruz and Tuxpan, among others.
will have to be adjusted but we are open to renegotiate credit awarded to any of the companies that work with us.
Q: After a successful 2016, what can we expect from the ProAuto program by the end of 2017?
Q: What impact will decisions such as Ford reducing its
A: The results of ProAuto have been very favorable. Since the
investment in Mexico have on companies that form its
bank joined forces with other institutions, mainly the Ministry
supply chain?
of Economy, we have multiplied the number of companies
A: Though Ford’s announcement generated some panic,
that we support by five or six. The articulated coordination
it was made before the plant had advanced much beyond
between the bank and other governmental entities is the
foundation laying, so other projects associated with this
reason the program has yielded so many benefits. In addition
plant probably had not begun either. Furthermore, to be
to ProAuto’s usual financing tools, we rely on our network of
a player in the automotive industry, a company needs
commercial banks, which allows us to reach more people.
certifications that take several years to obtain. So even if
National and international banks located in Mexico are aware
an OEM moves locations, suppliers in Mexico would have
of the program’s risks and opportunities and decided to
secured these useful certifications to switch and supply
participate in the project nonetheless, showing great optimism
other companies.
among financial organisms. We work with more than 20 intermediaries and see potential to keep growing. The National Bank of Foreign Trade (Bancomext ) became the
Bancomext identified a very particular need in the tooling
number one institution in 2017 in automotive sector financing
industry. The Ministry of Economy and the bank believe it
in Mexico, allocating a MX$200 billion portfolio across several
is an unusual niche, since many companies in this sector
industries in 2016
341
VIEW FROM THE TOP
SOUND INVESTMENTS PROTECT AGAINST VOLATILITY Gerardo Tietzsch Business Director General of Unifin
Eduardo Castillo Deputy Director General of Automotive Financing for Unifin
Q: Why did Unifin choose to issue bonds instead of bank
went public, the company’s shares were worth MX$28 and
financing that could have lower interest rates?
now they are worth around MX$50. Our shares are behaving
GT: Rather than focusing on a specific financing source, we
positively thanks to the credibility of the company and the
diversify across three main financing sources. These are
confidence that all our investors have in the company’s ability
banking financing, securitization on the domestic market
to continue growing and yielding the results they expect.
and the 144A-Reg S global bond. All three mechanisms are
342
effective tools for Unifin. At the end of November 2016, we
Q: What are Unifin’s plans regarding taking on new
went through a securitization of MX$2.5 billion and even
business?
though the markets were facing unfavorable conditions,
GT: Our focus is always on providing our clients with tailor-
we were successful. We also refinanced our participation
made financial solutions. But building a relationship and
in the 144A-Reg S global bond. This allowed us to move
providing personalized solutions to small companies is
2019’s expiration to 2023, by setting a fixed peso rate with
challenging, so we plan to channel all our attention into
an exposure specifically to pesos. We have proved that
doing this successfully. In terms of selling ourselves to new
regardless of adverse market conditions Unifin is a solid
businesses, we describe Unifin as a one-stop shop that
company that is well-positioned to face the volatility ahead.
meets our clients’ financial needs.
We have experienced consistent growth of approximately
Q: How is Unifin working to strengthen its leasing services,
35-40 percent accumulated year on year. Our existing
while also diversifying business operations?
resources allow us to continue the same dynamic in our
GT: Leasing represents around 90 percent of our business
three business units, namely automotive financing, leasing
and 85 percent of our profits. Our leasing division finances
and factoring. Unifin designates 100 percent of acquired
transportation equipment and industrial equipment. These
resources toward procuring new portfolios.
two areas have grown well and proportionate to the growth of our portfolio. Unifin is one of the main financiers of the
Even when no future capital market placements are on
transportation sector and of SMEs. Our diverse portfolio is
the horizon, we always keep them in mind because market
one of our advantages as it means that the entire business
opportunities can arise unexpectedly. It also helps us to
does not depend on one area.
maintain solid ratios and metrics. Unifin has a capitalization level above 15 percent, which illustrates our stability. We
EC: Most of our operations are managed through assets,
would consider new capital market placements if company
so half of our portfolio consists of assets related to the
growth would enable us to obtain ratios under 12 percent.
transportation sector, while the other half is related to industrial equipment or other assets. Being a multibrand-
Q: What would you say is the main reason investors feel
financing company is one of our competitive advantages.
so comfortable with Unifin? GT: Capital markets by rule try to anticipate a company’s
Q: What is the strategy to have a greater impact on the
results, which means trying to anticipate the value of a
automotive industry?
company’s shares 12 to 24 months ahead of time. When Unifin
EC: We need to have a clear and strong presence where market opportunities may arise. Foreign financing companies have a significant presence in the Mexican
Unifin is a Mexico City-based entity that offers financial
market. The resource availability these companies provide
services. It was the first multiple-purpose financial entity
is a competitive advantage. That is why Unifin, with its focus
(SOFOM) to securitize its assets portfolio. Unifin handles
on SMEs, has found important market niches in which to
automotive financing, leasing and factoring for suppliers
establish a strong presence and highlight our competitive
advantages. We have always focused on providing rapid,
activity, accounting for around 0.5 percent of the
tailor-made solutions, complying with our clients’ demands
country’s total GDP. In comparison, total loans represent
in the least possible amount of time.
approximately 30 percent of the national GDP.
GT: By personalizing our business we can make our clients
The Mexican leasing sector is not fully matured compared to
aware of our capacities and by understanding their needs we
its Colombian or Chilean counterpart — in these countries,
can foster long-term business relationships. All our efforts
leasing represents around 8 percent of GDP. The sector has
in marketing are focused on making clients identify us as
potential in Mexico and competition is fair. In the leasing
a personalized solution rather than just financial products.
sector, no one player dominates, we all focus on our own market niche. Unifin’s specialty is helping SMEs, with an
Q: What is Unifin’s growth expectation for the automotive
approximate market share of between 10 and 15 percent,
financing market?
which positions us as segment leaders.
GT: We want to provide an agile and personalized service, which means authorizing a credit line for all our products
EC: Consumption patterns have changed immensely and
in less than 48 hours. This is something no other financing
to keep up, we try to be as agile as possible and upfront
company can do. We will continue promoting our existing
with our clients, always with the goal of supporting them.
products and complement our services with an insurance
Technology has changed the way people make decisions
division. Our auto loan division enjoyed the most growth
and we are always trying to learn new techniques to
during 2016 and our future growth depends on how we
understand the market. Even though automotive financing
approach customers and how they approach us. Instead
is not our biggest business unit, its behavior provides us
of selling a product, we want to sell a solution that meets
with insight into business patterns, allowing Unifin to
people’s needs. In 2017, we do not expect to grow in line
increase its automotive-financing segment faster than the
with market growth but to increase our market share by
competition. We expected 2016 to close with the highest
maintaining the growth levels we have experienced so far.
number of cars sold in the country, 1.5 million vehicles, of which 70 percent would have been sold through a financing
Our market participation must be evaluated differently,
scheme. Although financing did not reach this expectation,
depending against which institution we compare ourselves.
we still detected an opportunity for Unifin to increase its
In terms of GDP, for instance, leasing is not an important
market participation.
343
VIEW FROM THE TOP
SUPPLY-CHAIN FINANCING THROUGH PEAKS AND TROUGHS Héctor de la Garza Director General of E factor Network
344
Adrián de la Garza Director of Sales for E factor Network
Q: How have your market expectations changed since you
Q: To what extent does a one-sided repercussion on
told us about your company’s unusual offering in 2016?
inflation affect financing due to rising cost of loans?
HG: Supply-chain financing becomes relevant in times of
HG: Inflation always damages certain economic indicators
economic instability or market volatility. Our product is
but the central bank and the government’s policies will aim
particularly useful during periods of rapid expansion as
to minimize this impact. Automotive’s dependence on the
well as troughs in economic growth. If one sector of the
dollar means prices and revenue can fluctuate accordingly.
economy drops and a company needs financial support, or
The value of finance solutions will grow in line with an
unexpected growth demands sudden personnel recruitment
increase in prices. The impact of inflation on the base
and raw material acquisition, our product can play a starring
rate (TIIE), which increased over 300 base points in 2016,
role in caring for that company.
will impact the price of goods and services provided to automotive industry. Companies taking out a loan will pay
The US president’s election sparked instability and we saw
more for their loans, so the authorities need to reduce the
this alter the Mexican currency. Similarly, exports took a
impact of interest rates on the industry as much as possible.
hit. We do not expect this development to have a longterm effect on our economy but the impact on automotive
Q: What kinds of companies do you hope to include in
is interesting. For foreign companies, whose spending on
your client base?
human resources is their second or third-biggest expense
AG: We are focused on Tier 1 companies but are also
or who sell in dollars, a lower price for Mexican pesos is
negotiating with OEMs like Volvo, to support Tier 2 and
good news. For E factor Network, our business benefited
3s in their supply chains. We also visited Volkswagen and
from the uncertainty that Trump’s election generated. We
Nissan to explain the benefits we can offer their suppliers,
signed six new automotive companies within the month
hoping to secure them in the future.
following him taking office, ramping up financing much faster than the usual three or four years we would expect
We see opportunities in the Mexican market, and it seems
this growth to take.
Navistar has identified the same possibility. This crossborder venture shares the risk with the Bank of Mexico and a
Q: How has automotive participation in E factor’s portfolio
foreign financial entity. Another example is Nemak, a Mexican
changed since the company was created?
company for which we helped obtain financing for an Italian
AG: Our presence in Mexican manufacturing clusters
supplier of theirs. This was obtained in euros via French
resulted in 16 of the 60 corporations we manage being
bank Credit Agricole. One of the main benefits of using our
automotive enterprises. The industry represents more
cross-border platform is that it has led us to understand that
than 35 percent of our portfolio in loan values. Automotive
international companies need flexibility. We aim to become
clients set demanding timeframes for their suppliers, which
market leaders ourselves in electronic financing by 2021.
makes free cash flow and forward planning crucial to smooth industry functioning. Therefore, E factor provides
HG: E factor aims to develop the whole marketplace every
one of the few financial services that can keep suppliers
year, from banks to brand-new suppliers. We closed a deal
risk-free while companies have sufficient cash flow.
with Nemak in February 2017, having negotiated technology and financing solutions for this influential company. But the main value of having such a large company on our books is the
E factor Network carries out electronic invoicing for domestic
fact that it will attract all sorts of new players, strengthening
and factoring for foreign buyers using funding from national
the supply chain. The more we develop the full supply chain,
and foreign financial intermediaries. Its electronic platform
the more each new player will attract further suppliers,
provides financial solutions for efficient capital management
international or national banks, all the way up to OEMs.
INSIGHT
HOLISTIC APPROACH TO COST OPTIMIZATION GUILLERMO BILBAO Director General in Mexico of PA Consulting
In manufacturing and corporate activities, all processes
to help executives understand and manage change. Rather
can benefit from optimization strategies, although
than focusing on isolated processes, every operation must
there are different ways to achieve it. Guillermo Bilbao,
consider all the variables that might affect its outcome.
Director General in Mexico of PA Consulting, explains that companies work from a strategic to an operational
Having worked with PEMEX and the Mexican government,
level and each has different cost-reduction approaches.
PA Consulting is experienced in the local market. Its expertise
“Process optimization is absolutely necessary and does
has been applied to logistics companies such as DHL Express
not require large investments. But when companies need
and DSV Road, creating an IT replacement system capable
to transform their organizational culture, they must bet
of supporting the division’s ambitions for growth. In line with
on a cost-out strategy.” Cost-out maturity is the basis of
technology development in manufacturing, Bilboa hopes to
PA Consulting’s offering, transforming its clients’ business
penetrate automotive companies globally as they can reach
radically. The company has already worked with leading
much higher maturity levels following a cost-out model.
supplier Magna Steyr in product-development processes
He sees the biggest area of opportunity is in developing
and it also participated in a project with FCA that resulted
competencies and skills, particularly regarding information
in savings of over €1 billion (US$1.2 billion) per year.
integration. Industry 4.0 might prove an ally in process development. The idea behind its concept is for companies
When faced with a cost-optimization problem, companies
to manage large amounts of data and apply it to decision-
have two ways of looking at it. They might choose a
making processes. Although it is a common concept in
transversal approach, seeking the best way to improve
manufacturing, all corporate processes can be improved by
interaction between departments within the company, or
effective data collection and analysis strategies, Bilbao says.
they can follow a functional strategy minimizing costs and cutting corners vertically, Bilbao says. Once executives
Industry 4.0 is just one example of how the industry is
implement these strategies, they often discover the project
moving forward and now that innovation is becoming
lacks a holistic approach that can combine both aspects.
standard industry practice, cost optimization is taking center-
Certain positions that seemed irrelevant at first might
stage. “Cost-out maturity allows companies to move past
be eliminated at a functional level but transversally they
innovation and into an implementation phase,” says Bilbao.
might be crucial to run operations seamlessly, says Bilbao.
He says sustainability is the perfect example of innovation.
As a result, cost-reduction projections are limited because
Although it might be seen as an obstacle for efficiency and
overheads might increase in order to maintain a healthy
investments might be larger at first, operations transform
interdepartmental communication.
positively in the long term and provide companies with the product offering needed to survive recessions and industry
“For cost-out maturity to be achieved, all different levels of
turnarounds. Bilbao explains how in the 2000s the global
an organization must be aligned under a single strategy and
automotive industry was peaking and was faced with an
communicate with one another,” says Bilbao. “A cost-out
imminent cliff edge. European companies, in particular, were
transformation strategy considers the company’s strategy,
struggling to compete with American and Japanese players
organization, processes, tools, skills and approaches to a
on costs and the only way to regain their competitiveness
certain problem. The analysis goes beyond handling only
was developing a disruptive product that kick-started new
manufacturing processes and we might end up transforming
product lifecycles. That is when companies turned to electric
even people’s habits.” Performing this level of analysis is
and hybrid technology. “When the industry started investing
not easy and Bilbao explains that the only way to deliver
in electric vehicle technology, it was not because they were
it properly is following system dynamics guidelines. This
interested in the environment. They did so because it opened
concept was created at the MIT Sloan School of Management
up a whole new business dimension,” he says.
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VIEW FROM THE TOP
CHANGES TO KEEP INVESTORS INTERESTED IN MEXICO RICARDO CASTRO Partner at Baker McKenzie
Q: With talent scarcity becoming a problem for companies,
A: Due to the current amendments that Mexico has made
how will this impact the country as an advanced
to its energy legislation, manufacturing operations will have
manufacturing hub?
a better environment to become more cost-efficient. To
A: Mexico has proven throughout the years that its
reach these savings, companies investing in Mexico must
workforce delivers better results in terms of quality and cost
understand how regulations have changed and the way in
than other manufacturing hubs. Today, Mexico is one of the
which these amendments may impact their operations.
cheapest countries in which to do business in comparison
346
with other countries. Unfortunately, Mexico still has an area
Q: What are the biggest challenges and areas of opportunity
of opportunity in retaining the most qualified and talented
related to the development of the local supply chain?
employees, particularly with high-level knowledge and
A: The local supply chain suffers from a lack of legal certainty.
skills oriented to advanced technology operations. It is a
Even though Mexico has changed its legislation with the
common practice for Mexican automotive companies to
aim of becoming more competitive and attractive for new
hire CEOs, vice presidents, CFOs and COOs from the US,
investors, as well as established players, the automotive
Canada and Brazil, among other countries, to run their
industry does not have enough incentives in terms of taxes,
operations in Mexico.
real estate and labor elements, among others.
The biggest challenge for the local supply chain is the lack of legal certainty
OEMs and Tier 1 suppliers have been participating actively through the IMMEX in Mexico, analyzing the conflicts within the industry. The goal is to propose new incentives, amendments to the current legislation, as well as federal and local rules that apply to this industry. These activities are coordinated by the government at a federal, local and
Q: How ready is Mexico to participate in R&D and
municipal level, taking advantage of the association’s
engineering activities?
experience and with the support of the corresponding
A: One of the biggest challenges that Mexico faces is that
experts in different areas, such as economy, tax, energy
sooner or later, it will have to adapt its internal legislations
and labor, among others.
in accordance with the automotive industry and how it is evolving toward a more technological future. Companies
Q: What are the areas of opportunity to improve how
will have to take into account the investment that represents
companies invest and participate in the local market?
and modify the way in which they are operating in Mexico to
A: Mexico has different advantages when compared to the
incorporate new machinery and equipment by terminating
US and Canada in terms of the quality of their services,
part or all of their workforce.
low labor costs and a legal environment that takes into consideration energy, real estate and labor. Every state in
Q: As manufacturing operations become more advanced,
Mexico is somehow competing with the others to be the one
what role will alternative power generation play in the
offering the best and most incentives. Therefore, companies
automotive industry?
that are willing to invest in Mexico and those that are already established in the country have the opportunity to compare the different incentive packages the government
Baker McKenzie is a global law firm focused on tax, dispute
offers. To make an informed decision, companies must be
resolution, banking and finance, M&A and capital markets. By
aware of the environment in Mexico and understand where
the end of the fiscal year 2017, the company reported US$2.67
it would be more suitable to invest in terms of logistics, tax,
billion in revenue
real estate and labor environment.
INSIGHT
DEFENDING AUTOMOTIVE INDUSTRY DEVELOPMENT JORGE BARRERO Lawyer and Partner at Santamarina + Steta
Growing inorganically in any industry through mergers and
presence in the largest and most influential automotive and
acquisitions means navigating a labyrinth of international
industrial hubs. “We are a full-service law firm with a long-
law. Corporate mergers can encroach on technology
standing international scope and tradition,” says Barrero, who
development, financial and strategic planning, guarantees
represents clients entering the market through acquisitions or
and authorization processes, says lawyer Jorge Barrero, of
starting greenfield projects, including property acquisitions,
Santamarina + Steta. But alliances feed growth, especially
facility lease or construction, obtainment of government
when rapid technology development is needed, he adds.
incentives and securing of permits and licenses.
“The Chinese strategy for entering a new market is
Working in such a diverse market and across several countries
a clear example,” Barrero says. “Chinese companies
gives the firm a global perspective of the industry. This means
have now carried out acquisitions in places like Canada
its team understands the trends, business cycles, weaknesses
and Germany. When expanding abroad they look for
and concerns of industry players, becoming experts in the
international businesses with a presence in other countries
supply of raw materials, parts and components, Barrero says.
and have consistently gained the technology they need
The experience they have acquired over the years working
through mergers and acquisitions.” Case in point: China’s
in international transactions and their best practices come
in the
in handy while providing advice and during negotiations,
global automotive industry, entered Mexico by leaning on
whether defending or arguing a patent or trademark or in
distributor Grupo Picacho to begin selling its cars.
strategically planning the obtaining of clearance for projects
BAIC group, which Fortune magazine ranks 13
th
by collaborating with authorities in several countries. Barrero sees M&A as Mexico’s road to deeper involvement in the automotive production chain. Limited R&D investments
Barrero highlights Grupo Industrial Saltillo (GIS), a client the
in Mexico hinder the country’s global competitiveness but
firm has supported for many years, during and after its initial
Barrero also sees an opportunity for Mexican companies
public offering more than 40 years ago. Recently, the group
to improve their competitiveness. “Local companies could
has grown vigorously through mergers, acquisitions and joint
take more advantage of joint ventures with investments
ventures. One of its most successful joint ventures was a
from large multinational players to build and strengthen
project with TRW (now ZF TRW) producing cast iron parts for
their technological skills,” he says. Although Mexico has
brake systems. GIS later worked with Fagor Ederlan, a large
taken great strides to become more competitive, there
Spanish cooperative in an equal-participation partnership
are many inconsistencies regarding support for local and
focused on machining of auto parts. At the end of 2015, GIS
international companies. “There is an excess of regulations
completed a friendly takeover of a Polish publicly-traded
covering imports and exports, in part because some players
company with plants in Spain, Poland and Czech Republic
have abused of fiscal incentives used to support industry
through a public offering. It not only received the base
participants in the past.” This over-regulation makes
operations but also the company’s management team and
crossing the border with goods time-consuming and costly.
its knowledge of the European market. In December 2016, GIS acquired Grupo Infun, a Spanish company operating six
anniversary,
facilities across Spain, Italy and China. “In addition to taking
provides legal representation to companies facing all sorts
advantage of all the experience and knowledge Santamarina
of legal issues from their creation, all the way their business
+ Steta has in Mexico, GIS also benefitted from the firm’s
consolidation. The firm has been an important part of the
unique global platforms and business collaborations, which
automotive sector, with some client relationships now
allowed it to rely on Santamarina + Steta as a one-stop shop,
exceeding 50 years, says Barrero. Santamarina + Steta has
by securing legal support in other jurisdictions, working
locations in Mexico City, Monterrey and Queretaro, giving it a
seamlessly as a single firm,” says Barrero.
Santamarina + Steta, celebrating its 70
th
347
VIEW FROM THE TOP
US FINANCING EXPERIENCE HELPING THE NATIONAL MARKET GROW JOSEF KOBERL Senior Vice President and Country Manager Mexico of Comerica Bank
348
Q: How attractive have Comerica’s leasing solutions
International Finance group, we make doing business across
been among clients that want to upgrade their available
borders simple, streamlined and efficient. We understand
infrastructure?
the nuances of international investment and cross-border
A: Although Comerica does not directly offer leases in Mexico,
trade, and can help our customers hedge risks and increase
we have established strategic alliances with several leasing
profitability. In Mexico, we have adjusted our service offer
companies to carry out leasing operations, in which Comerica
to fit the needs of our local clients. We offer a variety of
funds the transactions through a discount on our clients’ lease
financial products such as US$ Financing, Supply Chain
agreements. Since our alliances are with the main leasing
Finance, Letters of Credit, FX and Forwards, as well as
companies in the country, the contracts available to our clients
Treasury Management Services. As for international clients
through this program are very competitive compared to the
seeking to establish or expand in Mexico, we have worked
conditions of the leasing market in Mexico.
proactively with other departments in the international area of Comerica, serving European, Asian and US clients to
Q: How do you help companies find the best ways to
identify their needs and address them in a timely manner.
finance their operations? A: For over 165 years, Comerica has actively supported
Q: What are the biggest challenges Comerica faces amid the
the manufacturing sector in the US Midwest, and we have
economic uncertainty created by the Trump administration?
significant experience and specialization in the automotive
A: The expectations for and the results of the US elections,
sector. In Mexico, our representative office was established in
their effect on the country’s relationship with Mexico and the
Monterrey to support our Mexican-based customers, which
volatility that was generated in the exchange rate caused
includes several automotive clients. Over the years, we have
several of our customers to delay their investments since
developed long-term relationships and cooperated closely
mid-2016. Despite these factors, we have seen that in recent
with manufacturing companies. In terms of products and
months our clients are resuming their investments. We hope
services, we provide a variety of loan types that give our
that the NAFTA negotiations that began in August 2017 will
customers flexibility in managing their finances. In Mexico,
conclude with reasonable terms for all three countries. One
Comerica offers commercial banking products and services;
of our challenges will be to adapt efficiently to the changes
we are not active in structuring capital markets transactions.
in the needs of our clients and to be competitive against local
From the financing standpoint, we offer working capital lines
banks in products for risk hedging.
and equipment financing facilities with different structures that can be adapted to the needs of our customers.
Q: How fruitful has the Mexican market been for Comerica’s development and what are your expectations for the
Q: How do you support national players looking to grow
automotive sector?
their operations and international companies looking to
A: Throughout more than 25 years in Mexico, Comerica has
establish in Mexico?
established long-term relationships with clients in diverse
A: Comerica is a bank with integrated commercial services
sectors, especially automotive and manufacturing. The
throughout Canada, Mexico and the US. With established
Mexican market has always been relevant for Comerica Bank.
business operations in all three countries and a dedicated
The new arrival of massive investment from automotive OEMs into Mexico presents several attractive opportunities. Many of our current clients in the US are establishing subsidiaries
Comerica Incorporated is a publicaly traded company
and manufacturing facilities in Mexico, which has allowed
focused on financial services. The company has commercial
us to develop close relationships with key players in this
branches in the US, Canada and Mexico and is headquartered
industry. We have initiated relationships with new customers,
in Texas
as well as expanded our relationships with existing clients.
INSIGHT
ALTERING THE TRANSPORT LANDSCAPE ABEL LÓPEZ Urban Transport Specialist at World Bank Group
The World Bank is doing something few entities could:
Finances also play an important role. “Governments are
changing the landscape of public transportation systems in
accustomed to assigning concessions and letting private
Mexico. This has been the main purpose of the US$350 million
individuals handle transportation services,” says López. This
credit line the bank extended to the Mexican government.
practice results in dependence on the private sector and
“The role we play is conveying good practices throughout
has led most local congresses to deprive cities of budget
the country,” says Abel López, Urban Transport Specialist
that would have been allocated to public transportation.
at World Bank Group. “We participated in the design of the Federal Program for Urban Mass Transportation (PROTRAM)
Although the bank’s credit line allows Banobras to fund up
and through the National Infrastructure Bank (Banobras) we
to 67 percent of the total debt of a project, a problem often
finance projects that contribute to PROTRAM’s objectives.”
encountered is the private-sector financing. Big commercial banks are also hesitant to provide financing to projects
While it is true that money does not solve every problem, the
like Metrobús, as it is considered too small to merit their
bank’s financing has contributed to the expansion of the (BRT)
involvement in the other 33 percent. “Local banks have
system throughout the country. “Eight years after PROTRAM
found a niche market that has been neglected by financial
started, we have financed projects, through Banobras in
institutions,” says López. “Nevertheless, banks have yet to
Monterrey and Tijuana. We are also in the process of financing
develop financial instruments to meet the sector’s needs.”
systems in Mexico City, Cuernavaca, Acapulco, Campeche, San
López believes the country still has a long way to go, signaling
Luis Potosi and Aguascalientes,” says López. The country’s
the need for an institutional, legal and financial overhaul.
changing landscape from rural to urban conditions makes the implementation of BRT systems an attractive option.
For the World Bank specialist, the present administration’s
According to López, Mexico has more than 93 urban zones
goal of adding 100km more of 10 Metrobús lines by 2018 seems
with over 100,000 inhabitants. “When PROTRAM began, we
out of reach. But a respectable total of 80km of additional
thought Mexico could house approximately 15 projects,” says
Metrobús lines would be perfectly attainable in Mexico City,
López. “Today, PROTRAM has at least 40 projects in different
according to López. Currently, the World Bank has agreed
planning stages of obtaining or using federal grants for BRT
to finance the Extension of Line 5, which will contribute
or city-wide transport systems.”
20km of the government’s 100km goal. The challenge ahead is convincing entrepreneurs and governments from
PROTRAM is not short of possible projects but most take
other entities of following the capital’s example. “The most
half a decade to complete. “There are several potential
important factors relate to concessions because they balance
complications such as finding a government that wants to
the challenges of the business’ operation.” According to the
carry out the entire project, obtaining the necessary funding
World Bank’s specialist, the government needs to provide
to complement PROTRAM’s support, negotiating with current
current microbus operators legal certainty regarding possible
service providers and preparing bidding documents for civil
investments in BRT or citywide systems.
works or for a public-private partnership arrangement,” López says. There are political and financial factors that have a direct
“The government needs to assure the private sector that there
impact on a project’s completion. “Most politicians like to be
will be transparency and fair competition,” says López. In this
seen inaugurating public projects. If a project takes five or
context, the World Bank’s work becomes more relevant. “We
six years to be completed, the time that most politicians are
work to convey good practices on a wide array of subjects
in office are not enough to finish it.” He argues that planning
that go beyond transportation such as road safety and the
should always be prioritized over cutting ribbons. “We believe
prevention of gender-based violence in public transportation,”
that those who plan and lay the first stone are those who are
says López, proving that the bank’s participation impacts
remembered in the long run.”
much more than just public transportation.
349
VEHICLE SPOTLIGHT
350
FERRARI 488 SPIDER Conceived in the Ferrari Design Centre, Ferrari has delivered its latest V8, convertible model from the well-known Spider architecture. The 488 Spider sports a radical design that highlights its aerodynamic capabilities, while framing the pleasure of drop-top driving. This model features a retractable hard top, following in the footsteps of the 458 Spider, the first ever vehicle with a mid-rear engine. Ferrari made it a priority to minimize resistance while maximizing the aerodynamic load in the 488 Spider. Though opposed, Ferrari’s engineers managed to bring together both concepts, resulting in an aerodynamic efficiency of 1.53, a record for a Spider Ferrari.
The Ferrari 488 Spider has an aerodynamic efficiency of 1.53 351
The 488 Spider was designed according to Ferrari’s Formula 1-inspired philosophy that places particular importance on the interaction between car and driver. Most controls are embedded in the steering wheel while the rest are distributed around it. The light and compact dashboard is also curved around the cockpit, featuring ultra-sport air vents. The heart of the 488 Spider is a turbocharged V8 engine of 3902cc that has become a technological reference in the industry due to its advanced architecture. Its power capabilities reach 670CV at 8,000rpm with a maximum torque of 760Nm at 6,750rpm. The engine is connected to a double-clutch, seven-gear F1 transmission, allowing the Ferrari to reach a top speed of 325km/h. The car can go from 0 to 100km/h in just 3s and from 0 to 200km/h in 8.7s with a progressive torque controlled by its Variable Torque Management system combined with specific gear ratios. The 488 Spider has a fuel consumption of 11.4 l/100km and average emissions of 260g CO2/km. With such power output, Ferrari had to make sure the 488 Spider could be easily maneuvered. With its Brembo Extreme Design braking system, the vehicle can brake at a 9-percent shorter distance compared with the 458 Spider. The company also perfected the pairing between the car’s mechanical configuration with its electronic systems, including an advanced version of its side slip control or SSC2 with a 12-percent faster longitudinal acceleration output. As a result, the 488 Spider has an average response time that is 9-percent faster than its predecessor.
VIEW FROM THE TOP
INDUSTRIAL OPPORTUNITY FOR PROPERTY MANAGEMENT SALVADOR MAGAÑA CEO of PARQMEX Industrial Development
Q: How does the automotive sector fit in PARQMEX’s
and private equity investment management. We decided
development strategy?
to vertically integrate ALIGNMEX as our investment
A: We cannot talk about the automotive industry without
fund management holding company and PARQMEX as a
talking about the Bajio region, especially Guanajuato and San
development subsidiary. This allows us to participate in
Luis Potosi. Before 2009, the country focused on industrial
the entire infrastructure development process, aligning
developments in the north of the country to satisfy the
interests with capital investors and optimizing cost and
needs of the US market. After the 2009 financial crisis, there
time variables to reflect higher profit margins.
was a shift in manufacturing activities all around the world 352
and companies started to look toward the Bajio region. In
As PARQMEX, we are now focused on industrial projects
the last three years, three new OEMs have established in
with a localized strategy and a presence in central Mexico,
Guanajuato within a 30-minute driving radius. Honda and
the Bajio region and the metropolitan area. This region
Mazda are already manufacturing their vehicles and Toyota is
offered clear advantages in terms of logistics, market
expected to start operations in 2019, so there is an enormous
demand, human capital and infrastructure. There are several
opportunity to target these companies’ suppliers. In San
universities that focus on the main manufacturing sectors,
Luis Potosi, BMW announced large investments in two new
and the entire area is interconnected by roads and two
plants to be built by 2019. Suppliers finalize their contracts
main railway systems. These are managed by Ferromex and
approximately three years before they begin operations
Kansas City Southern running from north to south and from
so many industrial-space clients are looking for a potential
east to west. The Bajio region is well-protected against most
location for their future investment right now.
natural disasters, which is relevant to time-sensitive and complex manufacturing processes.
The automotive industry is based on productivity and efficiency so any disruption to the process might result in
These benefits have attracted investors looking for high-
gaps in just-in-time and just-in-sequence operations. The
quality industrial spaces. Approximately 7 million m2 of class-A
government and private rail companies have announced
industrial space exists in Mexico City. Chicago, the second-
investments in rail infrastructure that will increase capacity
most important industrial market in the US, has 100 million
by 30-40 percent, while port capacity will also be doubled
m2 and a population of 10 million people in the metropolitan
in Mexico. The automotive sector is one of the main users
area. Meanwhile, Mexico’s 7 million m2 are distributed among
of these services so its growth will contribute to the
approximately 22 million people. There is an enormous
continuous development of manufacturing and export
disparity. With this analysis in mind, we developed a business
operations. We must provide strong foundations for the
model to address the most pressing needs in important
sector with proper industrial infrastructure.
industries like automotive, aerospace and e-commerce. Our system is based on modular developments of between four
Q: What opportunities did ALIGNMEX detect in the real
and 10 industrial buildings, gated with control access, focused
estate sector in Mexico to create PARQMEX?
on providing service and quality at an affordable price. The
A: ALIGNMEX’s professionals have years of experience
model gives us enough control of our operations and costs,
in the real estate sector, both in industrial development
while offering the best service to our tenants. Q: As the Bajio area continues its industrial expansion,
PARQMEX is the industrial development arm of the Mexican
what challenges are likely to arise in offering competitive
ALIGNMEX Real Estate Capital. It develops high-quality
infrastructure?
distribution warehouses and light manufacturing facilities in
A: Understanding our clients and the main areas of
Mexico to lease to corporate tenants
opportunity led us to detect, particularly in the automotive
and aerospace industries, that one of the most important
A: With our limited space per project, we can define a
factors is human capital. For that reason, our entire portfolio
specific timeframe for the entire process from construction
is located in regions with a strong labor base. We also
to 100-percent occupancy in approximately five years.
emphasize land that is close to main highways and accessible
Our first project is Celaya on a land parcel of 20ha and
to transportation services like railways or airports. Proper
approximately 102,000m2 of leasable space. Although we
infrastructure must include accessibility to services like water,
have more projects at different stages of development, this
electricity and natural gas. The country keeps developing so
is our most advanced venture and we already handed over
we must protect our clients from a lack of infrastructure or
the first building of over 30,000m2 in 1Q17.
services. Our expertise in regulations and permits needed for infrastructure developments provides an added advantage
Q: As the real estate sector is so dependent on domestic
for our clients. As long as they keep producing in a profitable
and foreign investment, how have your projections been
way, we can consider our objective fulfilled.
affected by decisions in the US? A: There might be some uncertainty regarding the change
Q: How does PARQMEX compete with other developers
in the US’ administration but Mexico’s supply chain is so
that look for the same advantages in their portfolio?
integrated into the global market that it will remain a strong
A: They work with a local company with a global reach.
manufacturing platform. The peso’s depreciation will result in
Our biggest strength is our focused strategy regarding our
more savings for international players. Added to commercial
location and our business model. Some developers buy and
partnerships with more than 40 countries, this only boosts
resell land, while others acquire old buildings and remodel
the opportunities for manufacturing and logistics companies.
them. Meanwhile, we have a clear strategy oriented to modular developments and building new Class-A industrial space.
When we made the decision to focus on the Bajio region, we
PARQMEX builds to lease finalized parks, keeping quality and
detected an enormous investment coming not only from the
good service in mind. Our regional focus keeps us close to our
US but Europe and Asia. These companies have a long-term
clients to provide a timely response in case of any problem
commitment to Mexico thanks to our commitment in turn to
our tenants might face. Security is one of our main concerns
free-trade agreements with many countries, so they will not
and wherever the client is located in one of our parks, they
go anywhere. The markets are volatile and the main lesson
will get the best service and infrastructure we can offer. Since
we have learnt from previous challenges is that we can always
our offering is limited and completely standardized, we can
bounce back after stumbling. The automotive industry is now
keep offering quality at competitive prices. Our developments
one of the main engines of the Mexican economy despite
are between 20ha and 40ha for each industrial cluster, which
taking a hit in 2009. Similarly, the aerospace industry is now
means we know exactly how much PARQMEX is going to
taking off and the country is gradually transforming to address
invest during the construction phase, where the entrances
new requirements. Real estate is a long-term investment and
are going to be located and how much the clients will pay for
we do not see the country changing its manufacturer status
their space and property-management services.
any time soon. Mexico is stable economically and politically, allowing for a free exchange in monetary resources. The
Q: How successful has PARQMEX’s model been and what are
country understands the need for competitiveness and
the company’s occupancy expectations for the near future?
investment will come based on economic decisions.
353
ANALYSIS
CHINA MAKES INROADS INTO MEXICAN MARKET, WANTS MORE NAFTA renegotiations have spurred Mexico to look at other markets for growth and China appears to fit the bill. China is eager to expand its global footprint — and its image. Mostly regarded as a low-quality source of both vehicles and auto parts, China’s latest ventures into Mexico are shifting the industry’s perspective As the “Three Amigos” — Mexico, Canada and the US —
Even after TPP negotiations fell through, there were
begin the work of modernizing NAFTA, another economic
discussions about creating a new agreement without the
powerhouse is letting it be known that it could also be a
US and including China.
good friend to Mexico. China, the world’s second-largest economy behind the US, is making a play for a larger
China’s main challenge in Mexico is overcoming the shoddy
share of the Mexican auto market and turning heads in the
image of its brand. Particularly in the aftermarket, low-
process. Often viewed as a producer of low-quality goods,
quality Chinese products have had a negative impact on the
the Asian dynamo is rapidly changing its image and making
development of a price competitive market. Eugenio Bergeyre,
inroads in a market dominated by the US.
National Sales and Service Manager of Haldex Products de México says, “tires imported from unofficial suppliers can cost
354
In just a few years, China has dramatically expanded its
between US$150 or US$300 dollars, which is much lower than
presence in the Mexican market. It is Mexico’s second-
the commercial price of a quality product.”
leading supplier of imports, with an 18 percent share, according to data from the US Congressional Research
Chinese players are now playing a different game, however,
Service. It also enjoys a trade surplus with the country,
latching onto advanced technologies and international
unlike the US. According to Mexico’s central bank, Banxico,
standards that has companies gradually changing their
the country’s trade deficit with China totaled US$30.3
previous views of the “Made In China” brand. “Standards in
billion between January and June 2017. In a July 2017
(Chinese) brands were much lower than any other competitor
interview with Xinhua News Agency, Francisco Gonzalez,
in the market but I believe that has changed,” says Carlos
Director General of Bancomext, said trade between the
López de Nava, Director General of Grupo Alden. “Chinese
two countries was expected to hit US$70 billion in 2017, an
companies are getting rid of their stigma for copying
increase of 9 percent from 2016. González also highlighted
technology and the way they are perceived is changing.”
the opportunities to grow in the Chinese market, saying that
Companies like Fast Autopartes and Blue Side have found
“exports to China represent barely 2 percent of Mexico’s
reliable partners in Chinese companies, ensuring reduced
total exports while the US maintains a share of 80 percent.”
costs without compromising quality. China, also, is taking its own steps to ensure growth in the North American region
According to the Ministry of Economy, figures from 2015 show
and, regardless of the outcome of NAFTA negotiations, the
imports of auto parts from the US to Mexico totaled US$19.8
country is becoming a stronger presence.
billion and US$4.0 billion in assembled vehicles, while Mexico’s exports to the US totaled US$46.0 billion in auto parts and
Branching out from the auto parts segment, the country has
US$49.3 billion in assembled vehicles. China, however, is
now exported two of its light-vehicle brands to Mexico. Chinese
already a significant player in Mexico’s aftermarket with
BAIC and JAC have partnered with Chinese heavy-vehicle
ambitions to do more. According to Óscar Albin, Executive
manufacturers that have a local presence, as well as with local
President of INA, 40 percent of the components used in
players Grupo Picacho and Grupo Inbursa, respectively, in an
the national aftermarket are imported, mainly from China.
effort to target Mexico’s domestic market and Latin America,
If according to Alejandro Calderón, President of ARIDRA,
with the ultimate goal of penetrating the US. A previous effort
Mexico’s aftermarket consumption accounts for US$18 billion.
by Chinese OEM FAW left only bad memories in the Mexican
This would mean that China represents approximately US$7.2
market but BAIC and JAC are pulling all the stops to show
billion in aftermarket imports alone.
their commitment to the country. “We determined that we needed a formal distribution channel to properly target the
Although very few pundits expect the US to leave NAFTA,
Mexican market, just like other international OEMs,” says
the talks have awoken Mexico to the need to diversify. With
Patrick Yang, Director General of BAIC de México. “We are
an established footprint in the country, China could be the
trying to use as many resources as we can from international
biggest beneficiary, since both Mexico and Canada have
companies to build our own strengths and advantages. Right
shown willingness to open more trade with the country.
now, we are in Mexico and we are a Mexican company as well.”
INSIGHT
SOFT LANDING FOR COMPANIES IN MONTERREY MAURICIO GARZA CEO of Interpuerto Monterrey
Although OEMs like Audi and Kia have shown a willingness to
The park is also combatting one of the industry’s main
invest in their locations, Mauricio Garza, CEO of Interpuerto
concerns: customs operations. Several logistics providers
Monterrey, says automotive suppliers now look for turn-key
including Hellmann and UPS say customs is among the
solutions that can provide a soft landing in a new country.
processes with the most opportunity to increase Mexico’s competitiveness as a logistics hub. Garza has created a
Nuevo Leon is already one of Mexico’s automotive hubs
development plan to address this. “Most of our clients are
along with states like Guanajuato and Queretaro and
importers and exporters, so an internal customs agency
according to Garza, “Monterrey is in a privileged position
would be a crucial advantage for us,” he says. Garza’s three-
right in the heart of the NAFTA market.” After Kia’s
stage program for Interpuerto Monterrey places a customs
manufacturing operations arrived in the state, many new
office at the top of the list, which must follow the Customs
suppliers started looking for the perfect site to establish
Technologic Integration Project (PITA) established by the
facilities. This created an opportunity for Interpuerto
federal government. This initiative seeks to automatize
Monterrey. Located in the Salinas Victoria municipality and
and expedite customs operations for products entering or
only an hour away from Monterrey’s city center, the park
leaving the country. “We finalized the details in July 2017 and
offered an advantageous position for companies wanting
we expect to deliver the facilities to the Tax Administration
to supply both the domestic market and the NAFTA region.
Service (SAT) by the end of 2017,” says Garza.
A two-hour drive is the only thing separating Interpuerto
In the medium term, Garza wants to make the park a free-trade
Monterrey from the nearest crossing to the US. If companies
zone (FTZ). According to the latest regulations established by
choose to source or work with companies in the Bajio
President Enrique Peña Nieto’s administration and SAT, parks
instead, they have direct access to the highway. Interpuerto
no longer require a minimal square footage to become an FTZ,
Monterrey also offers strong rail connectivity with both
they can be built in modules. Companies cleared under FTZ’s
Kansas City Southern and Ferromex lines passing right next
regulations can obtain benefits such as longer authorizations
to the park, which is rare given the limited rail infrastructure
for temporary import of up to 24 months for products entering
in the country. Garza is promoting the use of rail as a cost-
the supply chain. These advantages have made FTZs an
efficient solution for imports and exports. “Mexican logistics
attractive solution for recurrent importers and exporters. “We
are almost twice as costly as in other developed countries,”
are advancing with this project along with potential clients
he says. “But rail is an attractive option for investors when
that might use this service because companies have to be
comparing volume and shipment costs.”
certified to apply for free-trade conditions,” explains Garza.
“Interpuerto Monterrey can offer multimodal solutions to
Interpuerto Monterrey’s long-term initiative is to establish
fit clients’ specific needs,” says Garza, who does not want
a binational customs office between Mexico and the US.
to rely solely on its accessibility to promote Interpuerto
This would allow cargo to come directly to Interpuerto
Monterrey’s market position. The park has developed its
Monterrey without stopping at the border, pre-validated
service offering to the point of becoming a partner in real-
by customs agents from the US. Garza expects both its
estate solutions. “We can sell lots to clients so they can
customs and real-estate solutions to help Interpuerto
build their plants with any developer of their choosing, we
Monterrey have a clear service offering that can satisfy
can build their plants according to the clients’ specifications
its clients current and future needs. Even in its early stages,
and lease them or build the plant and sell it to companies
Interpuerto Monterrey already appeals to investors in
once finished, or develop speculative buildings and lease
the state of Nuevo Leon and Garza says both the state
them to tenants. In other words, we are a real-estate
and the municipal governments are using the park as an
solution company,” he says.
investment promotion tool.
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VIEW FROM THE TOP
PLETHORA OF SERVICES, AMENITIES KEY TO ATTRACTING PARK TENANTS MICHELE PORRINO Executive Director of WTC Industrial San Luis Potosi (WTC-SLP)
Q: What is WTC-SLP’s occupancy percentage and which
Queretaro is a competing region but one of its weaknesses
industries dominate the company’s facilities in San Luis
is air connectivity. San Luis Potosi’s airport is more practical,
Potosi?
with several daily flights to Houston, Dallas, Cancun and
A: WTC-SLP comprises two industrial parks: WTC1 and
Mexico City. The metropolitan area in which we operate is
WTC2. In the former we are at 93 percent occupancy and
peaceful. A study published by the Mexican Institute for
are closing negotiations to reach full occupancy in 2017.
Competitiveness (IMCO) in 2016 also ranked San Luis Potosi
We have already started signing contracts with companies
as one of the safest cities in Mexico.
that want to operate in WTC2. A commercial zone, an office 356
building and a hotel are among the in-park amenities that
Q: What are the challenges of operating in WTC-SLP and
attracted clients to our first park and we want to replicate
how is the state government supporting the automotive
those amenities in the second. We are also exploring
industry?
outside of San Luis Potosi and we built an industrial unit
A: The current road infrastructure struggles to cope with
for an important client in San Jose Iturbide, Guanajuato.
the consequences of exponential regional growth but local authorities are addressing that. We may participate
About 70 percent of our clients belong to the automotive
in a tender to build an alternative road to Highway 57 that
industry. WTC-SLP works closely with San Luis Potosi’s
would lead to the industrial zone and alleviate traffic. A
automotive cluster and ProMéxico’s offices. Our company
deficient public transportation system can harm employee
supports the automotive industry and vice versa, so the
mobility so companies need to invest in transportation for
more automotive companies there are in an area, the more
workers from residential areas who often depend on public
attractive the area becomes because suppliers are so close.
transportation to commute to WTC-SLP.
Still, although the automotive industry is very important for the company, we cannot depend on it. Therefore, we are also
Q: What is WTC-SLP doing to attract OEMs and what are
trying to attract businesses from a variety of sectors, mainly
your growth expectations for 2017?
chemical, electrical appliances and fuel-related companies.
A: 2015 and 2016 were years of spectacular growth after
The size of WTC2 enables us to divide the park by sector.
Ford announced a new plant in San Luis Potosi in 2015. This accelerated all our projects. We started 2017 with a promising
Q: What are the advantages of operating in WTC-SLP?
outlook, but on Jan. 5, Ford canceled its plans. That was a
A: We are interested in FDI coming to Mexico, specifically
shocking moment for WTC-SLP. Many of our clients put their
to WTC-SLP, so we promote our parks’ provision of services
expansion plans on hold and some canceled outright. This
such as natural gas, water and electricity. The state has
negatively impacted WTC-SLP initially but ultimately had
a young population, which means the area offers a well-
a positive effect because the worldwide media attention
prepared, competitive workforce that never goes on strike.
was the equivalent of free global advertising for us. There
We also benefit from having a strategic fiscal precinct that
are OEMs that are now interested in the location Ford
aims to reduce operational costs. The park has the largest
relinquished. If anyone decides to settle in Ford’s vacated
intermodal logistics terminal in Mexico, in-house customs
space it will occur at the beginning of 2018. I think growth will
services and amenities that include our commercial zone.
return to previous levels by 2018 as well. We will spend 2017 consolidating our growth and commercializing our parks, although not at the same rate as previous years. Our original
WTC-SLP is the logistics development property of real-estate
plan was to commercialize WTC1 until 2020 and start with
giant Grupo Valoran. It comprises two industrial parks: WTC1
WTC2 in 2022 but Ford’s initial investment accelerated our
and WTC2, a strategic fiscal precinct, customs agency and
projects. We will start commercializing WTC2 this year and
intermodal terminal
complete the first park by the end of 2017.
VIEW FROM THE TOP
SHELTER EXPERT SEEKS GROWTH THROUGH EXPANSION, DIVERSIFICATION ALEJANDRO LARA Director General of American Industries
Q: What advantages does American Industries offer the
market. We have land reserves in some of the best industrial
Mexican market?
regions in Mexico and a strong financial backbone with
A: We rely on the strength of our ISO 9001 2015-certified
some of the most respectable sources of capital globally.
services portfolio. Our Oracle-based IT platform and our experienced personnel have also proven an advantage
Q: Overall, what are your growth projections for American
that clients appreciate. We believe there is no one in the
Industries in 2017 based on your results from 2016?
market able to ensure the success of manufacturing clients
A: We expect to reach 15 percent growth in the number of
starting operations in Mexico the way American Industries
projects we manage thanks to the strong development in all
is positioned to do.
automotive regions. We have positive growth expectations for the industry, although we would also like to offer our
Q: How are you dealing with the lack of human talent,
professional services to other sectors such as IT or possibly
particularly in highly industrial areas such as the north and
the agro sector. We would also like to serve national
the Bajio?
companies with an international presence, rather than just
A: We recommend that our clients be creative in rewarding
foreign multinationals.
the loyalty of Mexican workers. Companies must build effective communications with their associates and of course, offer a competitive salary and benefits package, coupled with a strong career-development plan. Because shelter services are part of our core business, American Industries can offer its experience with our more than 50
American Industries expects 15 percent growth in the number of projects it manages
corporate clients in human-capital management and how to deal with talent attraction and retention challenges.
Q: What effect has economic and politic uncertainty had for shelter services?
Q: With the arrival of Mercedes-Benz to Aguascalientes,
A: We believe it has created some delay on investment
BMW to San Luis Potosi and Audi to Puebla, what are your
decisions from some companies. Nevertheless, Mexico’s
plans to expand your shelter services into these states?
competitive advantages are still recognized and we believe
A: We are currently planning an expansion to San Luis
companies are aware that the country can contribute in
Potosi. We are supporting a soon-to-be-announced
a very positive way to the overall health of the North-
project of over 200 employees in that region. We are open
American productive economy. Our general expectation
to support companies in Aguascalientes from our nearby
is that NAFTA’s renegotiation will be constructive and
operation centers in Guadalajara or Leon in the short term.
will make the North-American economy stronger than
That being said, we have an open mind and we are not
before. We can even see that expectation reflected in the
closed to the possibility of opening a new operations center
foreign-exchange markets. Nevertheless, negotiations can
in Aguascalientes.
be filled with some drama. But, overall, we believe in the competitiveness of the Mexican workforce and production
Q: How attractive has your real estate portfolio been
infrastructure.
compared to your shelter operations? A: Real estate has been equally attractive. We have premier locations for shelter and real estate in most
American Industries is a shelter and real-estate services
major automotive clusters such as Guanajuato, Queretaro,
provider with more than 40 years of experience in the Mexican
Chihuahua, Nuevo Leon, Jalisco and San Luis Potosi. We are
market. The company has helped over 200 manufacturing
a flexible player with significant experience in the real estate
companies establish their operations in Mexico
357
Durango-Mazatlan highway, Grupo Hermes
THE ROAD AHEAD
14
Global developments will always impact Mexico’s development both as a manufacturer and a consumer. Even though truly disruptive changes like automated driving and other mobility alternatives might take a while to reach the market, they will eventually permeate the industry and its participants. Mexico is already feeling the impact of a mobility-oriented culture and the effects that technology integration will have on the country’s production activities.
The Road Ahead is Mexico Automotive Review 2017’s final chapter and an overall conclusion regarding automotive trends and practices that will define the country’s and the industry’s future. This section analyzes the feasibility of these trends reaching the Mexican market in the near future and the country’s position against other international markets. Expert opinions from consultants, lawyers and industry leaders are featured to illustrate a global insight on what executives think will be the next step for the national automotive market.
359
CHAPTER 14: STATE OF THE INDUSTRY 362
ANALYSIS: Autonomy Almost a Reality
363
VIEW FROM THE TOP: Guillermo Prieto, AMDA
364
VIEW FROM THE TOP: Arturo Zapata, Corporación Zapata
365
VIEW FROM THE TOP: Andrés Lerch, EY
366
VIEW FROM THE TOP: Juan Francisco Torres Landa, Hogan Lovells BSTL
367
VIEW FROM THE TOP: Manuel Nieblas, Deloitte Mexico
Alberto Torrijos, Deloitte Consulting Group
368
ROUNDTABLE: What Future Do You See for Alternative Powertrain Technologies?
370
VEHICLE SPOTLIGHT: Mercedes-Benz EQ
361
ANALYSIS
AUTONOMY ALMOST A REALITY While the integration of connectivity and digital features have made vehicles safer and better-performing, the integration of these technologies has one ultimate goal: to make self-driving vehicles a reality in the not-so-distant future. The technology exists, the only question is when it will be implemented
362
The industry is not that far from full autonomy. Semi-
highway markings. In case of wanting to change lanes or
autonomous features are becoming a common feature in
exit the highway, the driver had to take back control of the
consumer brands, mainly due to the safety advantages these
vehicle. Tesla has now upgraded its Autopilot software and
technologies offer. Lane-keeping assist systems are among
the driver’s involvement is practically unnecessary in highway
the common examples. In its most basic functionality, entry
scenarios. Autopilot can now switch lanes at will and exit main
models already include this technology, which acoustically
roads without assistance. The driver needs to intervene only
alerts the driver when the vehicle starts straying into another
when entering secondary roads. The company is confident
lane. Premium and luxury models feature an advanced version
that its technology can perform well-enough to ensure full-
that actively prevents the driver from changing lanes without
autonomous functionality under almost every condition.
using the vehicle’s signal lights. This entails a certain amount
However, according to Tesla’s webpage, the implementation
of control over the steering system, which was previously
of such advanced technology will depend on regulations
reserved solely for the driver.
established by federal governments.
Autonomous technology can be a viable option for Mexico. However, without a smart-city infrastructure … any effort will be worthless”
Industry experts agree that technology is not what limits
“
Andrés Lerch, Advisory Partner and Leader of the Operations Transformation Area at EY Mexico’s Automotive Center
the evolution of self-driving cars. “If you run over a person or you have an accident while in a self-driving vehicle, who is at fault: the driver, the manufacturer or the insurer?” asks Andrés Lerch, Advisory Partner and Leader of the Operations Transformation Area at EY Mexico’s Automotive Center. “The technology is ready but the problem is deciding how it should be regulated.” The difficulty with these technologies is that they are not a single company’s effort but the combination of different technologies that in the end, will be self-controlled. Today, insurance companies know who is at fault in a collision and if there is a malfunction in the car, the component can be traced back to its original manufacturer. Software and artificial intelligence applications are more difficult to control. On the
Technology is rapidly advancing and even emergency braking-
one hand, if drivers are not in control of the vehicle, how can
assist technologies have made their way to the consumer
they be blamed for something it did, even when they own
market. Depending on the conditions, these systems either
the car? On the other hand, who is to blame for a system
alert the driver when there is danger of a collision or take over
malfunction: the developer, the company who implemented
the braking system and reduce the vehicle’s speed to diminish
it or the OEM that assembled the vehicle?
the effects of an imminent impact. The combination of these technology platforms has allowed OEMs to delve further into
The US is leading the charge in the implementation of laws
self-driving applications.
and regulations focused on autonomous vehicles. According to the National Conference of State Legislatures, 33 US states
Tesla is now the poster company for semi-autonomous
introduced legislation focused on autonomous vehicles in
vehicles already available on the market. According to the
2017 and so far, 20 states have passed legislation, including
company, every vehicle produced by Tesla has the necessary
Nevada, which was the first state to authorize tests of self-
hardware for self-driving. This includes the Model 3, Tesla’s
driving vehicles in 2011.
newest and least expensive model at only US$35,000. With Autopilot, the company became the first market brand to
There is still a long way to go for autonomous vehicles and
offer an advanced degree of autonomy in its vehicles. In its
according to Lerch, Mexico’s time will come even further down
first version, Autopilot allowed the driver to relinquish control
the line. “Autonomous technology can be a viable option
of the vehicle to the software, which could control the car’s
for Mexico. However, without a smart-city infrastructure to
speed depending on traffic conditions and steer following
support connected cars, any effort will be worthless,” he says.
VIEW FROM THE TOP
WHAT THE FUTURE HOLDS FOR THE DOMESTIC MARKET GUILLERMO PRIETO Executive President of AMDA
Q: What role has financing played in the industry’s
are states growing well above the average of 6 percent,
development and what are your projections for 2017?
almost at 50 percent. But others are showing negative
A: Financing has been crucial for the development of the
growth rates, so reaching 11 percent growth would be
domestic market and will continue to be important for
difficult but not impossible.
Mexico to reach its true sales potential. Payment terms are becoming longer and interest rates remain competitive
The worst situation for the industry would be a decrease in
despite increased inflation. These conditions have been
sales of approximately 17 percent. This would be the case
favorable for the market and OEM financing arms are
if the US pulls out of the NAFTA agreement and refuses to
seeking funds to offer attractive solutions to clients.
comply with World Trade Organization’s regulations. But if
Carmakers’ financing branches now have a share of
sales dropped, we would simply go back to the results we
approximately 70 percent of the market. At the end of 2016,
saw in 2015 of approximately 1.3 million vehicles sold.
67 percent of all new vehicles were sold through financing and early numbers for 2017 show that by March, 71 percent
Q: Based on 2016’s results and your forecast for 2017, what
of the cars sold in Mexico were bought with a loan.
trends do you expect for the domestic market to 2020? A: Considering 1.6 million vehicles as the baseline for the
Q: What future do you see for the industry, despite economic
industry’s growth, the domestic market might reach around
and political uncertainty between Mexico and the US?
2.2 million vehicles sold by 2020 if three conditions are met.
A: Even though companies are gradually increasing
First, the industry must maintain its momentum so we can
their prices, price-tag adjustments have been moderate
reach 85 percent of new vehicle sales with financing, to
to maintain competitiveness. Margins for automakers
sell an extra 250,000 units. Second, if used vehicle imports
and distributors dropped considerably when the dollar
coming from the US remain capped at a limit of 110,00-
surpassed the MX$20 mark and interest rates skyrocketed
115,000 per year, we could add 200,000 more units to the
after the Interbank Equilibrium Interest Rate (TIIE) increased
new vehicle sales results. Imports decreased by 18 percent
to 6.8 percent. Both OEMs and distributors had to find a
in 2016 and norms regulating vehicle imports keep evolving.
way to reduce costs without risking the relationship with
Unfortunately, they are not as clear as we would like them
the customer. But price increases have now combined with
to be. But the Tax Administration Service has a positive
a 12-13 percent appreciation of the peso against the dollar,
perspective on the results these changes might bring.
giving companies more room to breathe. Although the end of 2016 and the beginning of 2017 were turbulent times
The third condition is related to Mexico’s economic growth.
for the industry, uncertainty has subsided. Considering
The automotive industry is directly connected to the country’s
the market’s development, we can imagine three possible
overall economic performance and in every crisis, the sector
scenarios for Mexico’s automotive market in the near future.
has suffered. Since automotive has been identified as a driver for Mexico’s development, the government has taken steps to
The most plausible and conservative outcome would be for
strengthen its operations. If the structural reforms take effect
the market to reach the 1.7-million mark in sales by the end
and the country reaches an annual growth rate of 3 percent
of 2017, which would represent an increase of 6 percent
starting in 2019, we could sell an extra 200,000 vehicles.
compared to 2016’s figures. This target is contingent on a careful and healthy renegotiation of the NAFTA agreement. The
Mexican
Association
of
Automotive
Distributors
The most optimistic outlook would be 11 percent industry
(AMDA) was founded in 1945 and it now represents over
growth. Some brands can barely cope with the high demand
1,800 distributors and dealerships located in more than 210
for their vehicles and regarding regional development, there
cities in Mexico
363
VIEW FROM THE TOP
HOW WILL TECHNOLOGY CHANGE THE INDUSTRY? ARTURO ZAPATA President of Corporación Zapata
364
Q: How soon can electric vehicles become a relevant player
Q: What other trends have you detected that could
in the automotive market?
potentially pose a threat to your business model?
A: All new automobiles sold 10 years from now will be
A: Vehicle ownership will be threatened as technology
electric but I would dare say it will be even sooner than that.
develops, especially if we add autonomy to the equation.
Combustion engines are extremely inefficient, as only 35 to
In fact, we are already detecting a change in the market as
37 percent of the fuel’s potential energy is transformed into
new generations are choosing not to buy a car. The shared
kinetic energy, while the other 63 to 65 percent is released
economy concept is now a crucial element of mobility. Uber
into the atmosphere as heat and gases. An electric motor
is a pervasive alternative and Mexico City has become the
is lighter, smaller, encased, does not overheat and has an
single largest market for the company. On-demand driver
efficiency of approximately 70 percent. The only thing
alternatives do not require any special infrastructure or
holding back the transition between these two technologies
added investment from governments and self-driving
is battery development. Current battery technology is still
technology will only add to their efficiency.
similar to that available 15 years ago, which means that cars are essentially powered by a pack of cell-phone batteries,
Of course, there will always be people who want to own
which represents almost 30 percent of their total cost.
a car. The advantage may be that instead of buying two or three cars for every family, you will only need one self-
We made a significant investment about 10 years ago in
driving car that adapts to everyone’s schedule. Vehicles
a battery development technology that was theoretically
will become extremely efficient and they will extend their
brilliant. Unfortunately for us, the technology proved to be no
usefulness by avoiding being parked most of the day. I
more than just beautiful theory. That being said, this is only
expect autonomous technology to become accepted and
one of hundreds of similar theories being or already tested.
prevalent within the next five to eight years.
The objective is to be able to store energy in significant amounts and at lower costs. For now, electric vehicles remain
Q: How easy will it be for self-driving technology to enter
a luxury, targeting people who can afford them.
the logistics and transportation segment? A: There are laws and mindsets that need to change before
Q: How will electric vehicles impact the traditional
self-driving technology can fully permeate the heavy-
dealership business?
vehicle industry. If a car hits another on the way to pick
A: Our current distribution model is sustained on two pillars:
someone up, it is an inconvenience. But, if a truck without a
income from new car sales and income from auto parts,
driver hits another vehicle, the magnitude of impact, linked
maintenance and repair services. Electric vehicles require
to the fact the vehicle is owned by a corporation looking
much less maintenance and body work aside, vehicles
to reduce costs, could result in substantial liability issues.
would only need to replace brake pads, tires and lubricants for the first three to six years. Maintenance technology
Q: To what extent will technology developers participate
is also evolving and now most failures can be detected
in the evolution of the self-driving car?
through the car’s own computer. As sales become more
A: Integration will change the relationship between
digital, the current distribution model will have to evolve.
carmakers and technology developers similar to how computers are now sold. Previously, consumers chose a certain PC manufacturer because of the reliability the
Corporación Zapata is a conglomerate of companies with
equipment could offer but today we all choose them based
more than 57 years of experience in the vehicle dealership
on their operating system. The technology developers’ role
sector. The company operates in over 12 cities in Mexico and
in the adoption of self-driving technology and the design
manages brands such as Ford, Mazda and Mercedes-Benz
of new vehicles will be crucial in the future.
VIEW FROM THE TOP
TECHNOLOGY GAP NOT A RISK AT THE MOMENT ANDRÉS LERCH Advisory Partner and Leader of the Operations Transformation Area at EY Mexico’s Automotive Center
Q: What factors will help Mexico rise to sixth place globally
A: The local branches of global companies established
for light vehicle production and when will this happen?
in Mexico cannot decide which technologies they will
A: That will likely not happen in 2017. Mexico could be
integrate into their manufacturing or sales processes.
the sixth-largest automaker, overtaking India, but many
Those are corporate decisions that are made at company
factors must first fall into place. Uncertainty between
headquarters in Japan, Germany or the US.
Mexico and the US must be eliminated. US President Trump’s politics might be less aggressive now but they are
In the next five years the automotive industry will change
a constant source of uncertainty. Some OEMs are taking
more than in the last 25 years. Powertrain technology will
their investments to other countries, which in the end
evolve from internal combustion to hybrid and electric
might result in less investment in Mexico. The domestic
systems and although electric cars will never make up
market must also expand to boost Mexico’s manufacturing
100 percent of the global vehicle park, we think they will
capabilities. Both 2017 and 2018 will be difficult years due
represent 30 percent of it in about 15 years. Companies will
to Mexico’s presidential elections. Periods such as this
gradually integrate autonomous and self-driving solutions
normally generate much uncertainty, which keeps people
into their portfolios. The evolution of this technology will
from buying new vehicles. Our forecast is that Mexico will
depend on how regulations and infrastructure evolve,
take India’s place in the automotive manufacturing rankings
together with incentives from the government. According
between 2018 and 2019.
to an EY survey, local C-level executives recognize that these changes are coming but they do not know when or
Q: How tangible is the risk of Mexico losing its competitive
how to capitalize on them.
edge against other manufacturing hubs? A: The risk is always there. Though we normally focus
Q: How do you expect new trends such as connectivity and
on currency volatility, we must also consider changes in
autonomy to shape the future of the industry?
consumer preferences. Companies make huge investments
A: Autonomous technology can be a viable option for
in a certain brand or vehicle model but if clients start losing
Mexico. However, without a Smart-City infrastructure to
interest, the project might lose its value. As a country, the
support connected cars, any effort will be worthless. I
risk is that vehicles produced in Mexico suddenly lose
expect this technology will first permeate small Mexican
ground in the international market, particularly in the US,
cities and small areas of larger cities where pilot programs
which is our biggest export destination.
can be implemented. We are currently proposing a mobility plan in Santa Fe to test how we can take advantage of
However, I do not see a significant number of companies
digitalization and the city’s infrastructure. We intend to
exiting the country in the short term because the cost-
promote carpooling between neighbors and local workers
benefit ratio does not justify that. It is one thing to relocate
while enticing companies to implement staggered working
an investment that has not been finalized and another to
hours. This would reduce traffic and alleviate people’s stress
expatriate an entire project. For the time being, labor costs
levels. We are developing this initiative with the private
and Mexico’s other advantages outweigh the country’s lack
sector, the government and the schools in the area, forming
of manufacturing technology. Yet, sooner or later, OEMs will
an advisory council that can align the priorities of each
want to increase their productivity and that will create new complications for Mexico. Robotization could become a real threat for many direct jobs.
EY (formerly Ernst & Young) is a globally integrated professional services organization. The firm was created in
Q: According to EY, companies are ill-prepared to face
1989 after the merger of two consulting firms and is currently
technological disruption. Where does that leave Mexico?
headquartered in London
365
VIEW FROM THE TOP
EFFICIENCY, R&D TO DETERMINE PROFITABILITY JUAN FRANCISCO TORRES LANDA Partner at Hogan Lovells BSTL
366
Q: How could the economic environment encourage new
We will see more changes in the automotive industry within
mergers between large automakers?
the next five years than we have seen in the last century.
A: Consolidation in the industry is possible and has existed
Driverless cars, automation and digitalization will be part of
for the last 10 to 20 years. If we compare the number
the new automotive industry and this will mean a race against
of independent companies that existed before the
time to incorporate the latest technologies. Companies with
conglomerates that have formed over the years, there are
the resources to integrate developments will prosper and
now five or six big groups managing most brands in the
stay ahead of the market while the rest will disappear or fight
market. Further consolidation may occur but it is a difficult
just to survive. It is no coincidence that companies such as
process. For competition purposes, antitrust authorities will
Google, Apple, Yahoo and others are investing in forming
block consolidation efforts that could potentially result in a
joint ventures with large automakers or small technology-
player being too big. The groups we know today are already
development companies. This is an indication of how the
large, so any new mergers could only be between two or
industry will transform over the next few years.
three players, creating a similar union to those already participating in the market.
Q: What factors do most companies consider to remain competitive?
FCA is a natural candidate for this kind of process, considering
A: Relying on traditional methods and previous ideas of
it is not the same size as Toyota, GM or Ford. The situation
transportation will be the downfall of certain companies.
resembles that of Nissan and Renault before they joined
Even clients’ mindsets and the reasons they buy a car
forces. The companies realized they could not compete by
are different today. Over the next five years, there will be
themselves but combined they could be much more efficient.
fewer incentives to own a car, or at least the market will
Over the years there have been some mistakes, such as the
discourage private ownership. Self-driving cars will serve
consolidation of Daimler and Chrysler. FCA is seeing more
the same purpose as two or three cars, leading to a drastic
success today but it still struggles to compete against the
change in the industry since companies will not have to sell
market leaders. Aside from antitrust issues, large companies
as many cars as they do now. Traditional business models
like GM and Ford must make sure they synchronize their
will be discarded as demand drops between 50 and 70
geographical footprint, product portfolio, pricing and
percent and competition will be even more important as
technology before delving into a potential merger.
customers choose companies based on service quality.
Q: What role will technology play in the industry’s evolution
Companies are currently worrying about trade barriers
and the integration of different companies?
and the future of NAFTA but the real threat for the
A: The industry has learned from its mistakes but we will
industry is technological change and challenges.
see what changes arise with the new administration in the
Focusing on temporary issues is distracting us from the
US. There are SMEs that have managed to remain afloat,
bigger picture. Corporations must be ready for when
targeting a specific niche with higher margins. But the most
driverless cars become just another transportation
profitable companies in the years to come will be the most
method. Insurance, for example, will change dramatically
efficient and those that invest heavily in R&D.
in deciding who is responsible for an accident when there is no driver to blame. Premiums will have to change and risk allocation will be completely different with
Hogan Lovells advises clients in the automotive industry on
no human factor involved. Theoretically, accidents will
complex legal issues, having worked with government agencies
reduce dramatically with this new technology but there
and authorities. The international legal practice has counseled
are bound to be problems that must be ironed out as the
leading OEMs and automotive parts suppliers and distributors
new rules begin to be implemented.
VIEW FROM THE TOP
A TECHNOLOGICAL FUTURE AWAITS Manuel Nieblas Partner and Manufacturing Industry Leader at Deloitte Mexico
Alberto Torrijos Partner and Consultant at Deloitte Consulting Group
Q: How aligned is Mexico with the technological trends
AT: Technology integration is propelling the industry toward
adopted by other industrialized hubs?
a global strategy of connectivity between processes in
MN: Mexico has always been regarded as a low-cost
manufacturing and between vehicles and infrastructure
manufacturing destination. In contrast, Industry 4.0
regarding the end product. Cars operate with over 1 million
implementations require large investments. The moment
lines of code and the industry’s goal is to capitalize on the
technology becomes more affordable than human labor,
information gathered from both products and processes.
the industry will transform. According to the OECD, Mexico is the least prepared country in sensorization
Connectivity and advanced technology will play a defining
and digitalization. We can already see some robotic and
role in the industry’s future, not only in manufacturing but
automation strategies but human labor remains the most
also for the end user. The world is changing its focus toward
cost-effective alternative in the country. The problem
mobility and we expect the industry to transform in four
Mexico faces is that technology prices keep falling and
stages. We are already looking at a first shift in mindset related
it will not be long before they match the country’s labor
to ownership and assisted driving. Once users ditch the idea
advantages. The automotive industry’s innovation-oriented
of ownership, the market will move into a new phase of shared
vision will only accelerate this transformation.
economy. The third stage in the industry’s transformation will be full autonomy, which will eventually lead to a sharing
Q: How ready are Mexican companies to face technological
autonomy future where data collection and analysis will be
challenges posed by leading international players?
crucial to ensure safety and overall functionality.
MN: There are massive technology gaps in the automotive supply chain. SMEs are practically unaware of the
Q: How attracted is the Mexican consumer to autonomous
advantages these advances can offer and they do not
and connected features in their cars?
have the necessary resources to invest in advanced
MN: According to our Global Research on automotive
manufacturing equipment. The situation worsens when we
consumers, Mexican clients are more focused on safety-
consider there are no real incentives from the government
oriented technology and security features, such as how to
to incorporate advanced technology in national suppliers,
track vehicles remotely. Although this is not new to the
while the industry is not that committed to developing
industry, it is the basis for connected innovations and an
the local supply chain. For years, the driving force in the
autonomous future.
Mexican industry was to produce more with less. This is no longer enough according to international standards.
AT: Although the first priority for the user is safety, we found that clients are willing to pay more for advanced
AT: Mexican companies are not ready to face the technological
technology features in their vehicle. Mexican consumers
challenges presented by the industry; they are more focused
are among those willing to invest more in new technology
on surviving. If these companies do not offer an added value,
compared to other users in the international market. Our
their products will be commoditized, which will be a huge
research shows that members of the Y and Z generations
problem in the next five years due to the extreme competition
are open to spending MX$35,000 (US$1,900) for advanced
in the market. The country will keep manufacturing internal
technology, particularly in greener powertrain alternatives.
combustion vehicles but we will gradually see how companies make way for electrification. Small suppliers must find a way to enter the production chain or they will meet their end.
Deloitte Touche Tohmatsu Limited , more commonly known as Deloitte, is a conglomerate of independent firms that offer
Q: How will connectivity and advanced technology
audit, tax, consulting, risk and financial advisory services. In
permeate the development of automotive technology?
2016, the company generated US$36.8 billion in revenue
367
ROUNDTABLE
WHAT FUTURE DO YOU SEE FOR ALTERNATIVE POWERTRAIN TECHNOLOGIES?
Electrification is a growing trend in the global automotive industry but it is not the only available option to reduce the environmental impact from cars. Hybrid powertrains and fuel cells are among the technologies being developed for the market. Each option carries its own challenges, some related to the vehicle itself and others to the infrastructure needed to support new technologies. Automakers are choosing their preferred solution and the question is: which technology will prevail? Most importantly, how ready is Mexico to embrace each of these innovations?
We are ready to embrace new and greener automotive technologies. Unfortunately, Mexico’s infrastructure is not prepared. Other countries are already experiencing a technological transformation as gasoline and diesel consumption declines while methanol, electricity and hybrid alternatives grow. In advanced economies, it will take 10 to 12 years for these new technologies to become a key part of their industry but
ANDRÉS LERCH 368
Advisory Partner and Leader of the Operations Transformation Area at EY Mexico’s Automotive Center
in Mexico it will take the same time for these technologies to start permeating the market. There are benefits in owning an electric or hybrid car, including no ownership tax and less gasoline expenditure, but the initial investment to acquire one of these models is still too high. If the government does not offer fiscal benefits for leasing eco-friendly solutions, this market will not grow. Limiting deductibility in leasing is frankly retrograde and Mexico is the only country in the world with such regulations.
Electric and hybrid technology is certainly attractive and functional, so the only question is how soon it will permeate the entire market. Latin American markets, Mexico included, have less awareness of the environmental advantages that these models could bring. Meanwhile, markets like Europe are much more advanced and we have had years of participation in the electric-vehicle market. Renault, like many
ERIC PASQUIER Director General of Renault Mexico
other volume brands, started developing electric-vehicle technology with batteries having an autonomy of around 150km. Now, we have just presented the new Zoe with an autonomy of over 300km. In Mexico, the growth and acceptance of electric and hybrid models will depend on the cost-benefit advantages of the product and the development of the charging infrastructure. We hope the market grows for the next two years but I expect a real difference to be noticeable by 2027.
Alternative powertrain technologies are crucial for INFINITI and within the RenaultNissan Alliance, electrification is one of the pillars for growth and for the future of mobility. INFINITI is focusing on hybrid applications and its unique interpretation has allowed it to contribute to the Renault Sport F1 team in its technology development process, later translating those innovations to performance-oriented
PHILIPP HELDT Managing Director of INFINITI Mexico and Latin America
hybrid vehicles. We were among the first brands to introduce hybrid technology to the Mexican market and today we are among the best-selling brands regarding hybrid models, accounting for about 20 percent of our total sales volume. We will continue innovating in hybrid technology and we have already presented a new Q60 coupé concept with a hybrid configuration and similar energy-recovery systems like those used in the Renault Sport F1 team: our project Black S.
We are at a crossroads in the industry. Over the last 130 years, cars have not evolved dramatically in their inner workings. There is an ongoing battle between combustion engines and electric motors for either fully-electric or hybrid applications but fuel cells are another big, unanswered question. MercedesBenz has worked on these units for many years but one of the main struggles is developing the infrastructure for hydrogen refueling. Fuel cells basically work through a mini nuclear reactor, making it imperative to find safe and economically viable applications.
RADEK JELINEK President and Director General of Mercedes-Benz México
With the development of energy cells, electricity and hydrogen-powered vehicles, we have many projects planned for the industry’s future. Honda’s management in Japan does not commit to just one technology. The future is uncertain and we cannot know which type of energy will replace the current number-one fuel. Companies will begin investing in hybrids, electric cars or hydrogen cells and we are investigating all options. The future will probably be defined by governments and their ability to build enough hydrogen or electric vehicle charging stations to meet demand efficiently and remaining profitable.
EDGAR PACHECO Sales Subdirector of the Commercial Division at Honda de México 369
Technology still needs to evolve in the short term. Fuel cells remain too expensive and storing hydrogen in mass production vehicles is too complicated. It is unlikely that fuel cells can be used as the main power source in a car, however. Many variables impact the process. The amount of oxygen in the system limits the amount of energy a car can deliver so air quality plays a crucial role in the fuel cell’s efficiency. Nevertheless, fuel cells could participate as a back-up system to recharge batteries in an electric car.
ALEJANDRO ROJO Director of the Research Center for Automotive Mechatronics (CIMA) at ITESM Toluca
Hyundai has invested millions in R&D into alternative powertrain applications, including fuel cells, which means we must bring them to Mexico. We are the only brand with a production vehicle powered by fuel cells and we are testing its performance and acceptance in Nordic markets. Electric cars were a game-changer but fuel cells are the end of the line and when hydrogen recharging stations become a reality, there will be an industrial revolution. This scenario is still far from happening, unfortunately. Technology needs to improve and become more efficient to implement in mass production processes.
PEDRO ALBARRÁN Managing Director of Hyundai Motor Mexico
All energy alternatives will have their niche but full-electric vehicles still have a lot of potential to grow in the market. We created an alliance with BMW to develop the country’s charging infrastructure together. There are many hybrid options and alternative combustion-based solutions but the electric vehicle market is still relatively uncharted territory in Mexico. Until these cars become more affordable, the government must work on offering incentives that narrow the price gap between these and internal combustion engine units. Consumers are gradually becoming more interested in electric and hybrid vehicles and Mexicans are aware of the importance of using these technologies.
MAYRA GONZÁLEZ President and Managing Director of Nissan Mexicana
VEHICLE SPOTLIGHT
370
“
We have designed the EQ the way the car of the future has to be: networked, self-driving, free of emissions”
MERCEDES-BENZ EQ Science fiction predicted it and soon it may be a reality: zero-polluting cars that drive themselves. Mercedes-Benz, whose powerful engines and performance-driven vehicles have kept it a cut above the rest for years, is banking on connected and electric automotive trends to keep it there. A new spin-off brand will take the 130-year-old automaker into the future. EQ, which stands for Electric Intelligence, will deliver its first model in 2018. The new brand is part of Mercedes-Benz’s umbrella strategy called CASE, meaning connected, autonomous, shared and service, electric. Electric vehicles are expected to represent a significant portion of Mercedes-Benz’s sales by 2025. “We have designed the EQ to be the car of the future. It will be fully connected, self-driving and emissions free,” says Ola Källenius, Board Member of Daimler AG. The company expects the first real EQ to transform drivers into passengers at will, unless they prefer to be behind the wheel. Autonomous features such as real-time traffic analysis and environment recognition are expected to lead EQ models toward an accident-free future. The car will provide new realms of comfort by learning passengers’ preferences regarding routes, radio stations and ambiance control. While remaining in a personalized bubble is attractive, connectivity will also transform the car into a digital platform that links people to the outside world. EQ and Mercedes-Benz are adopting the slogan, “Network yourself with your car, and your car will network itself with the world.” Mercedes-Benz’s technology even considers health and New GLE 500 e plug-in hybrid
fitness. EQ vehicles will feature an integrated system connected with the Mercedes me platform, where drivers will introduce personal data that the car will translate into active and healthy lifestyle recommendations. The platform will monitor vital signs with sensors embedded in the steering wheel or through wearable devices and the car will respond adjusting the aroma, ambient lighting and climate to keep passengers in optimal health and stress-free conditions. All this new technology merits a significant visual transformation in EQ’s models. The development of a new concept of electro-aesthetics will replace buttons and other control devices for touchscreens and displays. The dashboard and instrument clusters will be replaced by a 24-inch thin-film transistor widescreen, side mirrors will be replaced by cameras that project images onto displays and the rear-view mirror will also transform into a display screen.
371
INDEX #-G 3D Systems 129, 152
Coats 99, 188
ABB 129, 135, 150, 374
COFEMSA 186
Acura 45
COFOCE 20
Adecco 165
Comerica Bank 348
Agility 250, 272
CONACYT 17, 169, 175, 176, 179, 194
Air Design 93
CONALEP 20, 110
ALD Automotive 292
Continental 96, 117, 147, 152, 169
Alturin 153
Contour Hardening 204
AMDA 8, 12, 31, 39, 118, 278, 279, 280, 284, 297, 315, 363
Corporación Zapata 234, 280, 295, 364
American Industries 357
Corrubox 267
AMIA 8, 9, 17, 22, 38, 39, 43, 44, 45, 55, 95, 259, 278, 279,
Covestro 188, 196, 197
315, 334
DACHSER 254
AMIS 303
Dacomsa 308, 325
ANPACT 8, 30, 64, 65, 67, 221
Daimler Buses 64, 69
ANTP 67, 314
Deloitte 80, 83, 129, 180, 224, 279, 367
Apple 106, 225, 271, 366
Desmex 186
Arbomex 82, 109
DHL Supply Chain 262, 273, 345
ARIDRA 80, 308, 309, 354
Dicka Logistics 266, 273
ART Robotics 134
Dow 192, 194
Aston Martin 33, 106, 111, 118, 119, 287
DSV Air & Sea 255
Audi 5, 8, 10, 13, 17, 38, 42-43, 45, 46, 84, 86, 87, 88, 89,
DuPont 106, 195
94, 134, 139, 146, 156, 166, 174, 200, 261, 267, 283, 302, 319,
E factor Network 344
355, 357
Easy 226
Automotive Cluster of San Luis Potosi 26
ECOBICI 213, 217, 229
Autozone 322
Econduce 227
Averna 147
Embassy of Germany 340
AXA 231, 270
Embassy of Japan 339
BAIC 9, 10, 17, 31, 58-59, 282, 289, 290, 347, 354
Epicor 128, 142
Bajaj 232, 236
ERM 190
Baker McKenzie 346
Exide 321
Bancomext 80, 298, 341, 354
Expeditors 253
Banorte 12, 58, 299
EY 83, 152, 244, 362, 365, 368
BASF 192-193, 203
Fast Autopartes 308, 324, 354
Bentley 117, 120
Faurecia 93
Bimbo 8, 177, 189
FCA 10, 19, 38, 44, 45, 50, 58, 89, 94, 130, 134, 169, 224,
BlaBlaCar 231
267, 288, 345, 366
Blue Side 322-323, 354
Ferrari 106, 116, 287, 351
BMW 9, 10, 19, 26, 39, 45, 46, 86, 87, 89, 94, 120, 130, 139,
FESTO 139, 169
148, 200, 224, 261, 267, 302, 319, 352, 357, 369
FINSA 186, 330
BNP Paribas 48, 49, 233, 299
FMT Christof Industries 200
Cabify 41, 180, 213, 217, 224, 225, 226, 293, 297
Ford 10, 12, 13, 19, 20, 38, 39, 44, 45, 50, 84, 87, 89, 93, 106,
CANAPAT 30, 64, 218
134, 140, 146, 148, 152, 169, 175, 224, 255, 261, 267, 282, 283,
CAPUFE 245
287, 288, 319, 341, 356, 364, 366
Carl Zeiss 133, 147
Gaden 146
ceat and Técnica test 173
GEFCO 251
CFE 186
Giant Motors 8, 9, 10, 11, 177
CIATEQ 173, 178, 179
GKN Driveline 20, 86
CIDESI 173, 175, 176, 178, 179
GM 20, 26, 38, 39, 44, 45, 50, 68, 88, 94, 130, 134, 140, 148,
CIDETEQ 179
150, 152, 203, 205, 261, 267, 278, 296, 319, 366
CIM Co. 172
GM Financial 278, 296
CIMA 176-177, 181, 371
Goodyear 110-111, 115, 122
CLAUGTO 21, 164
Google 106, 220, 225, 227, 286, 366
CLAUT 24, 25
Greyhound Lines 221
CLAUZ 25
Grupo Alden 45, 281, 283, 287, 354
INDEX G-S Grupo Autofin 236, 285
Marposs 140-141
Grupo Gersa Monterrey 150
Marsh Brockman y Schuh 303
Grupo Gocar 281, 286
MASA 74
Grupo Picacho 9, 58, 59, 282, 347, 354
Mazda 10, 19, 20, 38, 44, 45, 87, 111, 203, 261, 267, 282, 283,
Grupo Torres Corzo 279, 284, 288
285, 295, 352, 364
Guanajuato 8, 9, 18, 19, 20-21, 26, 50, 80, 81, 86, 87, 88, 95,
MercadoLibre 233, 287, 324
145, 148, 164, 186, 198, 203, 204, 284, 336, 352, 355, 356, 357
Mercedes-Benz 9, 11, 39, 45, 46-47, 53, 60, 69, 76, 86, 87,
Haldex 314, 354
89, 106, 119, 122, 146, 281, 319, 357, 364, 369, 371
Hankook Tire 319
Metrobús 74, 212, 213, 214, 216, 217, 219, 228, 229, 349
Harley-Davidson 213, 233, 235, 239, 301
Mexproud Shipping 258, 273
HARMAN 106
Microsoft 135, 144
Hays 161, 163, 181
Ministry of Economy 16, 17, 22, 25, 26, 80, 334, 336, 341,
HELLA 197, 316-317, 320
354
Hellmann 248-249, 272, 355
Ministry of Finance 16, 244, 245
Helmut Fischer 136-137
Mitsubishi Electric 72, 132, 186, 191
Henkel 92, 120, 198-199
Moldex 8, 10, 177, 189
Hino Motors 20, 73
Morgan 58, 111, 118, 119, 274
Hogan Lovells 366
Motorola Solutions 151
Honda 10, 19, 20, 38, 45, 54, 87, 124, 232, 237, 261, 267,
Navistar 68, 271, 298, 344
302, 352, 369
Navistar Financial 298
HSBC 58, 335
Nemak 205, 266, 344
Hyundai 11, 39, 44, 45, 48, 49, 50, 58, 59, 283, 290, 299,
Nissan 9, 10, 19, 34, 38, 39, 40-41, 45, 47, 50, 57, 80, 88, 93,
319, 369
106, 123, 134, 140, 152, 169, 186, 189, 203, 205, 207, 224, 267,
INA 22, 27, 80, 81, 334, 354
283, 284, 285, 288, 297, 319, 324, 328, 344, 366, 368, 369
Industrias Tamer 328
NR Finance 40, 41, 278, 297
INEGI 50, 64, 212, 224, 225, 234, 237, 284, 313, 325
Oracle 144, 150, 357
INFINITI 9, 40, 45, 57, 123, 297, 368
OSRAM 89
Interpuerto Monterrey 186, 189, 244, 355
Out Helping 164
Italika 232, 237
Overlap Consulting 44, 279, 289
ITESM 17, 25, 176, 177, 272, 369
PA Consulting 169, 345
Ixaya 144-145
Panalpina 244, 256, 257, 272
JAC 9, 10, 17, 31, 290, 354
PARQMEX Industrial Development 352-353
Jaguar 121, 282, 285
PEMEX 144, 218, 345
JATO Dynamics 12, 278, 290-291
Peugeot 45, 251, 279, 299
J.D. Power 46, 48, 51, 302
Pioneer Electronics 200, 315
Kaeser Compresores 201
Pirelli 87, 142
KCSM 264
Pochteca 203
Katcon 82, 85
PolyOne 92
Kelly Services 162
Porsche 118, 287, 340
Kia Motors 4, 8, 17, 24, 38, 39, 44, 45, 48, 49, 122, 283, 290,
ProMéxico 10, 16, 17, 20, 80, 160, 220, 225, 334, 356
299, 319, 355
PwC 13, 128, 129
KPMG 9, 338-339
Randstad 166, 181
Kronos 138
Renault 9, 10, 40, 41, 45, 55, 57, 123, 286, 297, 366, 368
KUKA 130, 150
Robert Bosch 82, 96, 107, 123, 160, 169, 180, 223, 287, 304, 324
Mirka 97, 334
Rolls-Royce 120
Lamborghini 102, 111, 118, 119, 287
Ryder 265
Land Rover 121, 146, 282, 285, 327
San Luis Potosi 8, 9, 11, 12, 13, 18, 19, 26, 44, 45, 50, 80, 84,
LeasePlan 293
110, 111, 136, 137, 148, 162, 176, 200, 203, 249, 264, 283, 284,
LOVIS 143, 150, 169
336, 349, 352, 356, 357
MACIMEX 83, 97, 112, 176
Santamarina + Steta 347
Magna 93, 150, 345
Scania 11, 64, 70-71, 73, 160, 220
MAHLE 312
Schneider Electric 178, 186, 187
ManpowerGroup 167, 181
Schunk Electro Carbón 83, 98, 312
MAN Truck & Bus 11, 66-67
Scotiabank 12, 234, 294-295
INDEX S-Z SCT 218, 244, 245, 264 SEDECO 19 SEDEMA 213, 229 SEMOVI 74, 212, 213, 214-215, 226, 233 SENER 14, 176, 186, 204, 205, 376 Sherwin-Williams 318 SICOP 279, 288, 297 Siemens 129, 150, 201 SIMSA 148-149 Sitrack 269 SmartBike 213, 228, 229 Spencer Stuart 168 StrikoWestofen 205 Subaru 56, 261, 295 SuKarne 95 Sumitomo Corporation 161 Tachi-S 88 Tax Administration Service 244, 363 TecAlliance 329 Techint 188 Teklas Automotive 94 Ternium 188 Tesla 94, 176, 291, 362 TI Automotive 84 TIBA Logistics Solutions 259 TomTom 74, 230, 269, 271 TomTom Telematics 270
ACRONYMS
AMDA
Mexican Association of Automotive Distributors
AMIA
Mexican Association of the Automotive Industry
ANPACT
National Association of Bus, Trucks, and Tractors Manufacturers
ANTP
National Association of Private Transport
BRT
Bus Rapid Transit
CONACYT
National Council for Science and Technology
CONALEP
National College of Technical Vocational Education
ERP
Enterprise Resource Planning
FCA
Fiat Chrysler Automobiles
FTA
Free-Trade Agreement
GDP
Gross Domestic Product
GM
General Motors
IMMEX
Maquiladora Manufacturing Industry and Export Services
INA
National Auto Parts Industry
INDEX
National Council of the Manufacturing, Maquila, and Export Service Industry
INEGI
National Institute of Statistics and Geography
IPN
National Polytechnic Institute
ITESM
Monterrey Institute of Technology and Higher Education
ISO
International Organization for Standardization
KPI
Key Performance Indicator
ROUNDTABLES 82-83
What are the Main Priorities for Boosting the Local Supplier Network’s Capabilities?
122-123
How Will New Technological Trends Impact Vehicle Development?
180-181
How Will the Millennial Generation Impact the Industry?
188-189
How Will Environmentally Sustainable Practices Permeate the Industry?
232-233
How Much Potential Do Motorcycles Have to Become a True Mobility Alternative?
272-273
How Satisfied are You With the Available Talent Pool in Mexico in Terms of Logistics?
280-281
Will Digital, Autonomous and Sharing-Economy Advances Put the Distribution Business at Risk?
370-371
What Future Do You See for Alternative Powertrain Technologies?
SPOTLIGHTS 32-33
Aston Martin DB11
52-53
50 Years of AMG
72
Mitsubishi Electric Automation’s Redundant Control System
90-91
Universal Robots’ Adaptable Working Arms
100-101
MACIMEX, Manufacturing Meets Innovation
111
Morgan, Elegant Nostalgia
114-115
Goodyear Eagle 360 Urban
154-155
ZEISS COMET LED 2
170-171
VUHL 05RR
206-207
Nissan GT-R 2017
222-223
Bosch, We Connect the Mobility Indstry with the Digital World
ADVERTISING INDEX Inside Front Cover Universal Robots 6
Government of Guanajuato
28-29
ZF Services
36
Volvo Car
59
Grupo Picacho
62 Arbomex 67
MAN Truck & Bus
78
Carl Zeiss
86
ceat and Técnica test
105
Mexico Business Events
108 Arbomex 126
Mitsubishi Electric
137
Helmut Fischer
141 Marposs 145 Ixaya 149 SIMSA 158
Expo Manufactura
184 BASF
PHOTO CREDITS 4
Kia Motors
13 Audi 16 MBP 17 MBP 18
Government of San Luis Potosi
19 SEDECO 20
Government of Guanajuato
21
GKN Driveline
24 MBP 25 MBP 26
Automotive Cluster of San Luis Potosi
27 MBP 30 MBP 31 MBP 32-33
Aston Martin
34 Nissan 40
Nissan Mexicana
42
Audi México
46 MBP 47 Daimler 48 MBP 49 MBP 51
Volvo Car México
52-53 Daimler 54 MBP 55
Renault México
56 MBP 57 MBP 58 MBP 60 Daimler 65 MBP 66
MAN Truck & Bus México
68 MBP 69
Daimler Buses México
70
Scania Mexico
71 Scania 72
Mitsubishi Electric
73
Hino Motors Sales México
74 MBP 75 MBP 76 Daimler 81 MBP 82
MBP, Robert Bosch México, Katcon Global
83
MACIMEX, Deloitte Consulting Group, MBP, EY
85
Katcon Global
86
GKN Driveline
87
Pirelli Mexico
88
MBP, Tachi-S México
89
OSRAM México
90-91
Universal Robots
92 MBP 93
Air Design
94 MBP 95 SuKarne 97 MBP 98 MBP 99
Coats México
100-101 MACIMEX 102 Lamborghini 107
Robert Bosch México
109 MBP 110
Goodyear México
112 MACIMEX 113 VUHL 114-115 Goodyear 116 MBP 117
Bentley de México
119 MBP 120 MBP 121
Jaguar Land Rover Mexico
122
Mercedes-Benz México, Goodyear México, MBP
123
Volvo Car México, Nissan Mexicana, Roberto Bosch México, MBP
124 Honda 130
Universal Robots
132
Mitsubishi Electric
133
Carl Zeiss de México
134 MBP 135 MBP 136
Helmut Fischer
138 Kronos 139
FESTO Mexico
140 MBP 142 Epicor 143
LOVIS Mexico
144 MBP 146 MBP 147
MBP, MBP
148 MBP 151 MBP 153 MBP
CREDITS SENIOR JOURNALIST & INDUSTRY ANALYST: Alejandro Salas JUNIOR JOURNALIST & INDUSTRY ANALYST: Gabriela Mastache JUNIOR JOURNALIST & INDUSTRY ANALYST: Marisol Marín EDITORIAL MANAGER: Nadine Heir EDITOR: Ricardo Guzmán MANAGING EDITOR: Mario Di Simine SENIOR PUBLICATION COORDINATOR: Anaël Farah JUNIOR PUBLICATION COORDINATOR: Maximiliano Cervantes JUNIOR PUBLICATION COORDINATOR: Cagla Polat COMMERCIAL DIRECTOR: Jack Miller GRAPHIC DESIGNER: Ailette Córdova JUNIOR DESIGNER: Mónica López DESIGN DIRECTOR: Marcos González WEB DEVELOPMENT: Omar Sánchez SOCIAL MEDIA COORDINATOR: Karen Sujo COLLABORATOR: Alicia Arizpe COLLABORATOR: Brenda Salas COLLABORATOR: Sophie Murten COLLABORATOR: Agata Sobolewska COLLABORATOR: Bruna Brandão CIRCULATION MANAGER: Elizabeth Solís DIRECTOR GENERAL: Jeroen Posma
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