Index SECTION C
PRODUCT
COUPLINGS
COUPLINGS
PAGE
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1 COUPLING COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 QUADRA-FLEX® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 — C-24 Sleeve Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 — C-8 Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14 Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15 — C-19 Keyseat Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 Spacer Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20 — C-23 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 CHAIN COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-25 — C-27 Bored-To-Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26 QD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26 Taper Bushed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26 Coupling Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 Plain Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 JAW COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-28 — C-30 Horsepower Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-29 ML & MS Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30 ML & MS Spiders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30
Martin-FLEX
®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-31 — C-32
Stock Sizes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-31
Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-32 C-1
Coupling Comparison
COUPLINGS
Couplings Comparison Chart Connecting Medium
Max. H. P. Per 100 RPM
Max. RPM
CHAIN
ROLLER CHAIN
700
5000
3
JAW
ELASTOMERIC SPIDER
3.6
3600
1
Martin FLEX
ELASTOMERIC TIRE
14.4
4500
QUADRA FLEX®
ELASTOMERIC SLEEVE
115
9200
Type
®
Parallel
⁄8 — 61⁄8″
2°
.015
⁄8 — 25⁄8″
1°
.015
3
⁄8 — 31⁄2″
4°
1
.330°
⁄2 — 6″
1
⁄8
.062
Temperature
Vibration Dampening
Range
CHAIN
NONE
NONE
-30°
225°
JAW
MODERATE
MODERATE
-60°
250°
★1
Martin FLEX
EXCELLENT
EXCELLENT
-45°
210°
★2
EXCELLENT
EXCELLENT
-50°
275°
★3
QUADRA-FLEX®
MODERATE
-30°
275°
★4
®
C-2
Angle
Shock Load Capacity
Type
★1 ★2 ★3 ★4
Allowable Misalignment
Bore Range
With Hytrel® Spider Neoprene Element TPR Sleeve With EPDM Sleeve
Fahrenheit
Whatever Your Need For Couplings — Martin Has Them Martin Offers Two Complete Lines of Jaw Couplings —
Martin-Flex® flexible couplings
One for Greater Horsepower and One for Interchngeability.
smoothly transmit power while compensating for shaft misalignment to 4°, parallel misalignment to 1/8” and end float to 5/16”. The two piece flange design provides quick and easy installation and the elastomeric element absorbs shock and torsional vibration through a wide temperature range.
ML — Type
MS — Type
For the Most Complete Line of Chain Couplings Available.
S/B
BS
TB
QD
Aluminum
Plastic
Martin QUADRA-FLEX
® • A Proven Design Which Offers Long Life, Torsional Flexibility, Ease of Installation, and Withstands Misalignment, Shock, and Vibration.
C-3
COUPLINGS
Couplings
QUADRA-FLEX速 4-Way Flexing
COUPLINGS
Quadra-Flex速 FLEXIBLE COUPLINGS
Stocked Nationwide In Sizes 3 Through 16 Styles J, S, B, and SC Spacers
C-4
COUPLINGS
QUADRA-FLEX® 4-Way Flexing
Martin QUADRA-FLEX
®
Couplings, Non Lubricated, Maintenance Free, Easy and Quick Installation
Handles All Combinations of Shock, Vibration, and Misalignment
Parallel
Angular
Torsional
Axial
QUADRA-FLEX® couplings absorb parallel misalignment without wear and with minimal loss of energy. The amount of parallel offset handled varies by size from .015″ on the size 5 up to .062″ on the size 16. This minimizes the radial loads on bearings when parallel misalignment occurs.
Due to the flexing characteristics of the sleeve and the locking action of the teeth, QUADRA-FLEX® couplings easily handle angular misalignment up to 1 degree without any appreciable wear.
QUADRA-FLEX® sleeves are torsionally resilient and are well suited to absorbing shocks and dampening vibrations that would otherwise be transmitted between the equipment.
The axial flexibility of the sleeve allows the QUADRAFLEX® coupling to accept a limited amount of end float. This serves to reduce thrust loads transferred to bearings. QUADRA-FLEX® units will accept axial movement of approximately 1/8″.
C-5
Styles Available in Three Styles COUPLINGS
Type J and S Flanges
Type B Flanges
Bored-to-size flanges are manufactured for a slip fit on standard shafting. Available from stock in a wide range of shaft sizes.
Manufactured from high strength cast iron to fit standard QD bushings in sizes 6 thru 16.
Fast Coupling Disassembly
Type SC Spacer Flange
Martin offers the first true drop-out spacer assembly for the
QUADRA-FLEX 速 SC Spacer Couplings feature all standard spacing requirements for the pump industry. Spacer sizes range from sizes 4 thru 14.
4JSC spacer coupling. The center portion of the spacer can be taken out, just as in the 5SC thru 14SC, by simply removing four cap screws in each hub. The couplings center section can then be lifted out and the pump gaskets exposed. Flats on the spacer hubs facilitate turning shafts with a wrench.
C-6
Sleeve Selection
Flanges
COUPLINGS
QUADRA-FLEX® Nomenclature
Sleeves
Type
Description
Type
Description
J★ S B SC
SINTERED STEEL, BORED-TO-SIZE CAST IRON, BORED-TO-SIZE CAST IRON, QD BUSHED SPACER COUPLING FLANGES
JEM JEMS EM E N H HS
TPR – 1-PIECE SOLID, THERMOPLASTIC TPR – 1-PIECE SPLIT, THERMOPLASTIC TPR – 2-PIECE W/RETAINING RING EPDM – 2-PIECE W/RETAINING RING NEOPRENE – 2-PIECE W/RETAINING RING HYTREL – 1-PIECE SOLID HYTREL – 2-PIECE
★ — #6 Currently Supplied in Cast Iron
Hubs – (For SC flanges) Type
Description
H HS
REGULAR LENGTH SHORT LENGTH
QUADRA-FLEX® couplings come in a variety of styles and designs to meet specific customer needs. These include flanges and sleeves of various types and materials. The total product line includes 13 sizes varying in torque ratings up to 72,000 in-lbs. When ordering QUADRA-FLEX® couplings, the following basic procedure should help expedite order processing. For coupling flanges, give the basic coupling size, then the letter for the type flange followed by the bore size required. For coupling sleeves, give the coupling size followed by the letter(s) designating the type and material required. (See above)
Example: Type B Flange
8B — SH
Size 8
Flange B
Bushing SH
(Note: The SH bushing with required bore size should be specified separately.) Example: Sleeves Size 8 13
8JEM 13E
Style & Material Solid, TPR 2 Piece, EPDM
The following are various examples for reference: (Note: Unless specified, TPR (3 thru 12) or EPDM (13 thru 16) will be supplied.)
Example: Type J Flange
5J x 3/4″ 7S x 30mm
Size 5 7
Flange J S
Bore 3 ⁄4″ 30mm
(Note: Bored-to-size flanges are furnished with standard keyway and 2 setscrews unless specified otherwise.)
Example: Complete spacer coupling 1 2 1 1
6EM 6SC35 6H x 1″ 6H x 11/8″
(6 TPR 2 Piece Sleeve) (Flanges for 31/2″ dropout) (6 Spacer Hub for 1″ Bore) (6 Spacer Hub for 11/8″ Bore)
C-7
Sleeve Selection QUADRA-FLEX ® coupling sleeves are available in four different types of compounds. These include TPR (ThermoPlastic Rubber) in types JEM, JEMS, EM; EPDM
COUPLINGS
TPR
Rubber in type E; Neoprene in type N; Hytrel in type H and HS. To determine the sleeve best suited for the application, the material characteristics are given below.
NEOPRENE
EPDM
(Sizes 3-12)
(Sizes 13-16)
(Sizes 11-16)
QUADRA-FLEX® couplings are usually supplied with TPR sleeves in sizes 3-12. TPR is a general use sleeve which combines the characteristics of both EPDM & Neoprene into one. These sleeves operate within a temperature range from -50° F to +275° F (-46° C to +135° C). Torsional flexibility is 15°.
QUADRA-FLEX® couplings are usually supplied with EPDM rubber sleeves in sizes 13-16. EPDM is a general use sleeve and can operate within a temperature range from -30° F to +275° F (-34° C to +135° C). Torsional flexibility is 15°.
Neoprene flexible sleeves are also available in sizes 11-14. These sleeves offer a higher resistance than EPDM and are self-extinguishing. Operating temperature range for this sleeve is 0° F to +200° F (-18° C to +93° C). Torsional flexibility is 15°.
*HYTREL® (Sizes 6-14) Hytrel sleeves are molded specifically for high torque applications. The type H will transmit approximately four times as much power as an equivalent TPR, EPDM, or Neoprene sleeve. Hytrel has an operating temperature from -65° F to +250° F (-54° C to +121° C). Torsional flexibility is 7°. Note: Do not use a Hytrel sleeve as a replacement for a TPR, EPDM, or Neoprene sleeve.
Sleeve Chemical Resistance Resistance To:
Acetone Ammonia, Anhydrous Ammonium Hydroxide Solutions ASTM hydrocarbon test fluid ASTM oil no. 1 ASTM oil no. 3 ASTM reference fuel A ASTM reference fuel B ASTM reference fuel C Benzene Butane Carbon Tetrachloride Chlorobenzene Chloroform Chromic Acid, 10-50% Dowtherm A Solvent Ethyl Alcohol Ethylene Glycol Fuel Oil Gasoline Glycerine Hydraulic Oils Hydrochloric Acid, 20% Hydrogen Peroxide, 88¹⁄₂%
TPR
EPDM
Neoprene★
Hytrel★
A B
A T
B A
B N
T N B B B B B C B X C X T X A A B B A B A N
A C C C C C X C B C X C T N A A X B-C T N T T
A(158F) X A B(158F) A C C C A C X C C B A(158F) A(158F) A B A(158F) A A B
T A A A A A B B A C X C N N A A A A A A B T
A — Fluid has little or no effect B — Fluid has minor to moderate effect C — Fluid has severe effect
Resistance To:
EPDM
Neoprene★
Hytrel★
A B T B A B B A T T A A
T X ... X T X C T A T T A
A B C B(158F) A(158F) A C B C B T C
A T B A A A A B C C N A
N A A T A A T C C B A C
X T A T T T T C X C A(158F) C
B-C A(158F) A B(158F) A(158F) B-C A C C C A(212F) X
X A A T A C T B C N A(158F) B
N — No evaluation has been attempted. T — No data; likely to be compatible X — No data; not likely to be compatible
*Hytrel is a Registered Trademark of Dupont
C-8
TPR
Isopropyl Kerosene Lacquer Solvents Lubricating Oils Methyl Alcohol Mineral Oil Naphtha Nitric Acid, 10% Nitrobenzene Phenol Phosphoric Acid, 20% Phosphate Esters Pickling Solution (20% Nitric Acid, 4% HF) Soap Solutions Sodium Hydroxide, 20% Stearic Acid Sulfuric Acid, up to 50% Sulfuric Acid, up to 80% Tannic Acid, 10% Toluene Trichloroethylene Turpentine Water Xylene
Selection Procedure When the driver is an electric motor with standard speed. Step 1. Determine Service Factor (SF) Symbol based on equipment listed on page C-10. Step 2. Determine proper Service Factor from chart at top of page C-10.
When the driver is other than an electric motor or the speeds are different than those shown in the chart on page C-11. Step 1. Follow steps 1 & 2 in previous procedure. Step 2. Calculate Horsepower at 100 RPM as follows: HP at 100 RPM = HP x Service Factor x 100
Step 3. Refer to page C-12 and C-13 for proper selection of coupling. Based on chemical resistance and operating environment found on page C-8, select from chart the type of sleeve material. Find RPM of motor, then, in the column for service factor determined in Step 2, read down to the corresponding horsepower of motor being used as the driver. The number listed is the correct coupling size. Example: A coupling is needed to connect a 25 HP standard electric motor to a lumber log haul at 1750 RPM. 1. Service Factor Symbol — H 2. Service Factor — 2.0 3. Coupling Size — 9 with TPR sleeve or 6 with Hytrel Sleeve
coupling RPM
Step 3. Select coupling size from Tables A or C. Find a HP equal to or greater than the HP/100 RPM Step 4. Check Maximum bore to be sure that both shaft sizes do not exceed figure listed for size selected in step 4. If maximum is exceeded select the next largest size which will allow for bore size. Do not exceed maximum RPM for new size selected. Example: A bucket elevator is driven by a motor/reducer and requires a coupling to transmit 14 HP at 1300 RPM. 1. Service Factor Symbol — M 2. Service Factor — 1.5 3. HP at 100 RPM = 14 x1.5 x 100 = 1.61 HP/100 RPM 1300
Step 4. Select flanges from pages C-15 thru C-19, check coupling bore size range for proper shaft fit. ★ NOTE: Do not oversize coupling hub — will cause premature wear of element.
4. Refer to page C-11; under column for 100 RPM the required 1.61 HP falls between the size 7 (1.2) and the size 8 (1.8). Correct selection is size 8 with TPR sleeve. Check bore sizes for flanges on pages C-15 thru C-19.
Maximum RPM and Allowable Misalignment Size
Maximum RPM
3 4 5 6 7 8 9 10 11 12 13 14 16
9200 7600 7600 6000 5250 4500 3750 3600 3600 2800 2400 2200 1500
Types JEM, JEMS, EM, E and N Parallel Angular
.010 .010 .015 .015 .020 .020 .025 .025 .032 .032 .040 .045 .062
.035 .043 .056 .070 .081 .094 .109 .128 .151 .175 .195 .242 .330
Types H and HS Parallel
Angular
— — — .010 .012 .015 .017 .020 .022 .025 .030 .035 —
— — — .016 .020 .025 .028 .032 .037 .042 .050 .060 —
Note: Values shown above apply if the actual torque transmitted is more than 1⁄4 the coupling rating. For lesser torque, reduce the above values by 1⁄2.
C-9
COUPLINGS
Selection Procedure
Service Factors Service Factors For QUADRA-FLEX® Couplings COUPLINGS
Service Factor Symbol
Electric Motor Standard Torque
Electric Motor High Torque
Turbines
Reciprocating Engines
L (LIGHT) M (MEDIUM) H (HEAVY)
1.25 1.5 2.0
1.5 2.0 2.5
1.0 1.25 1.5
1.5 2.0 2.5
Table 1 Application
SF Symbols
AGITATORS - Paddle, Propeller, Screw . . . . . . . . . L BAND RESAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . M BARGE HAUL PULLER. . . . . . . . . . . . . . . . . . . . . . H BARKING (Lumber). . . . . . . . . . . . . . . . . . . . . . . . . H BAR SCREEN (sewage). . . . . . . . . . . . . . . . . . . . . . L BATCHES (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . L BEATER AND PULPER (paper) . . . . . . . . . . . . . . . M BENDING ROLL (metal) . . . . . . . . . . . . . . . . . . . . . M BLEACHER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . L BLOWERS Centrifugal, Vane . . . . . . . . . . . . . . . . . . . . L Lobe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M BOTTLING MACHINERY. . . . . . . . . . . . . . . . . . . . . L BREW KETTLES (distilling) . . . . . . . . . . . . . . . . . . . L BUCKET ELEVATOR OR CONVEYOR. . . . . . . . . . M CALENDERS Calender (paper) . . . . . . . . . . . . . . . . . . . . M Calender-super (paper, rubber) . . . . . . . . . H CANE KNIVES (sugar) . . . . . . . . . . . . . . . . . . . . . . M CARD MACHINE (textile) . . . . . . . . . . . . . . . . . . . . H CAR DUMPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . H CEMENT KILN . . . . . . . . . . . . . . . . . . . . . . . . . . . . H CENTRIFUGAL BLOWERS COMPRESSORS, FANS or PUMPS . . . . . . . . . L CHEMICAL FEEDERS (sewage) . . . . . . . . . . . . . . . L CHILLER (oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M CHIPPER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . . H CIRCULAR RESAW . . . . . . . . . . . . . . . . . . . . . . . . M CLARIFIER or CLASSIFIER . . . . . . . . . . . . . . . . . . . L CLAY WORKING MACHINERY . . . . . . . . . . . . . . . M COLLECTORS (sewage) . . . . . . . . . . . . . . . . . . . . . L COMPRESSORS Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . L Reciprocating . . . . . . . . . . . . . . . . . . . . . . . * Screw, Lobe . . . . . . . . . . . . . . . . . . . . . . . . L CONCRETE MIXERS . . . . . . . . . . . . . . . . . . . . . . . M CONVERTING MACHINE (paper) . . . . . . . . . . . . . M CONVEYORS Apron, Assembly Belt, Flight. . . . . . . . . . . . L Oven, Screw . . . . . . . . . . . . . . . . . . . . . . . . L Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . M COOKERS- Brewing, Distilling, Food . . . . . . . . . . . L COOLING TOWER FANS . . . . . . . . . . . . . . . . . . . . H COUCH (paper) . . . . . . . . . . . . . . . . . . . . . . . . . . . M CRANES & HOISTS . . . . . . . . . . . . . . . . . . . . . . . . M Heavy Duty Mine . . . . . . . . . . . . . . . . . . . . H CRUSHERS — Cane (sugar), Stone, Ore . . . . . . . . H CUTTER — Paper. . . . . . . . . . . . . . . . . . . . . . . . . . H CYLINDER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . H DEWATERING SCREEN (sewage) . . . . . . . . . . . . M * Consult Factory
C-10
Application
SF Symbols
DISC FEEDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L DOUGH MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . M DRAW BENCH CONVEYOR & Main Drive . . . . . . . H DREDGES Cable Reel, Pumps . . . . . . . . . . . . . . . . . . M Cutter Head Drive, Jig Drive . . . . . . . . . . . H Screen Drive . . . . . . . . . . . . . . . . . . . . . . . H Maneuvering and Utility Winch . . . . . . . . . M Stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . M DYNAMOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . L DRYERS (rotary) . . . . . . . . . . . . . . . . . . . . . . . . . . M EDGER (lumber) . . . . . . . . . . . . . . . . . . . . . . . . . . . H ELEVATORS Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . M Escalator . . . . . . . . . . . . . . . . . . . . . . . . . . L Freight, Passenger, Service, Man Lift . . . . H ESCALATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . L EXTRUDER (metal) . . . . . . . . . . . . . . . . . . . . . . . . . H FANS Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . L Cooling Tower . . . . . . . . . . . . . . . . . . . . . . H Forced Draft, Large Industrial, Mine . . . . . M FEEDERS Apron, Belt, Disc . . . . . . . . . . . . . . . . . . . . . L Reciprocating . . . . . . . . . . . . . . . . . . . . . . . H Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . M FILTER, PRESS-OIL. . . . . . . . . . . . . . . . . . . . . . . . M GENERATORS Uniform load . . . . . . . . . . . . . . . . . . . . . . . . L Varying load, Holst. . . . . . . . . . . . . . . . . . . M Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . H GRIT COLLECTOR (sewage). . . . . . . . . . . . . . . . . . L GRIZZLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H HAMMERMILL Light Duty, Intermittent . . . . . . . . . . . . . . . M Heavy Duty, Continuous. . . . . . . . . . . . . . . H HOISTS Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . H Medium Duty . . . . . . . . . . . . . . . . . . . . . . . M JORDAN (paper) . . . . . . . . . . . . . . . . . . . . . . . . . . . H KILN, ROTARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . H LAUNDRY WASHER or TUMBLER. . . . . . . . . . . . . H LINE SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L LOG HAUL (lumber) . . . . . . . . . . . . . . . . . . . . . . . . H LOOM (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . . . M MACHINE TOOLS, MAIN DRIVE . . . . . . . . . . . . . . M MANGLE (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . L MASH TUBS (distilling) . . . . . . . . . . . . . . . . . . . . . . L MEAT GRINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . M METAL FORMING MACHINES . . . . . . . . . . . . . . . M
Application
SF Symbols
MILLS Ball, Pebble, Rod, Tube . . . . . . . . . . . . . . . H Rubber, Tumbling. . . . . . . . . . . . . . . . . . . . H Dryer and Cooler . . . . . . . . . . . . . . . . . . . . M MIXER Concrete, Muller . . . . . . . . . . . . . . . . . . . . M Banbury . . . . . . . . . . . . . . . . . . . . . . . . . . . H ORE CRUSHER . . . . . . . . . . . . . . . . . . . . . . . . . . . H OVEN CONVEYOR . . . . . . . . . . . . . . . . . . . . . . . . . L PLANER (metal or wood) . . . . . . . . . . . . . . . . . . . . M PRESSES Brick, Brlquette Machine . . . . . . . . . . . . . . H Notchlng, Paper, Punch, Printing . . . . . . . M PUG MILL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M PULP GRINDER (paper) . . . . . . . . . . . . . . . . . . . . . H PULVERIZERS Hammermill — light duty, Roller . . . . . . . . M Hammermill — heavy duty, Hog. . . . . . . . . H PUMPS Centrifugal, Axial . . . . . . . . . . . . . . . . . . . . L Gear, Lobe, Vane . . . . . . . . . . . . . . . . . . . M Reciprocating — sgl. or dbl. acting . . . . . . * REEL, REWINDER (paper) CABLE . . . . . . . . . . . . M ROD MILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H SAWDUST CONVEYOR . . . . . . . . . . . . . . . . . . . . . L SCREENS Air Washing, Water . . . . . . . . . . . . . . . . . . L Rotary for coal or sand . . . . . . . . . . . . . . . M Vibrating . . . . . . . . . . . . . . . . . . . . . . . . . . H SCREW CONVEYOR . . . . . . . . . . . . . . . . . . . . . . . L SLAB CONVEYOR (lumber) . . . . . . . . . . . . . . . . . M SLITTERS (metal) . . . . . . . . . . . . . . . . . . . . . . . . . . M SOAPERS (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . L SORTING TABLE (lumber) . . . . . . . . . . . . . . . . . . . M SPINNER (textile) . . . . . . . . . . . . . . . . . . . . . . . . . M STOKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L SUCTION ROLL (paper) . . . . . . . . . . . . . . . . . . . . M TENTER FRAMES (textile) . . . . . . . . . . . . . . . . . . . M TIRE BUILDING MACHINES. . . . . . . . . . . . . . . . . . H TIRE & TUBE PRESS OPENER . . . . . . . . . . . . . . . L TUMBLING BARRELS . . . . . . . . . . . . . . . . . . . . . . H WASHER and THICKENER (paper) . . . . . . . . . . . . M WINCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M WINDERS, Paper, Textile, Wire . . . . . . . . . . . . . . . M WINDLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M WIRE Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . H Winding . . . . . . . . . . . . . . . . . . . . . . . . . . . M WOODWORKING MACHINERY . . . . . . . . . . . . . . . L
Coupling Ratings Table 2A Coupling Size
ThermoPlastic Rubber (TPR), EPDM & Neoprene Sleeve Construction
100
860
Basic HP Ratings Per Given RPM 1160
1750
3500
Rated Torque (in.-lb.)
Torsional • Stiffness Factor (in.-lb./radians)
Maximum RPM
3
TPR
.10
.8
1.1
1.7
3.3
60
229
9200
4
TPR
.19
1.6
2.2
3.3
6.7
120
458
7600
5
TPR
.38
3.3
4.4
6.7
13.0
240
916
7600
6
TPR
.71
6.1
8.3
12.5
25.0
450
1718
6000
7
TPR
1.20
10.0
13.0
20.0
40.0
725
2769
5250
8
TPR
1.80
16.0
20.0
32.0
63.0
1135
4335
4500
9
TPR
2.80
25.0
33.0
50.0
100.0
1800
6875
3750
10
TPR
4.60
39.0
53.0
80.0
160.0
2875
10980
3600
11
TPR
7.20
62.0
83.0
126.0
252.0
4530
17300
3600
12
TPR
11.40
98.0
132.0
200.0
—
7200
27500
2800
13
EPDM & Neoprene
18.00
155.0
209.0
315.0
—
11350
43350
2400
14
EPDM & Neoprene
28.60
246.0
331.0
500.0
—
18000
68755
2200
16
EPDM
75.00
645.0
870.0
—
—
47250
180480
1500
1750
3500
Rated Torque (in.-lb.)
Torsional • Stiffness Factor (in.-lb./radians)
Maximum RPM
Hytrel
Table 2C Coupling Size
Sleeve Construction
100
860
Basic HP Ratings Per Given RPM 1160
3多
HYTREL
—
—
—
—
—
—
—
—
4多
HYTREL
—
—
—
—
—
—
—
—
5多
HYTREL
—
6
HYTREL
2.9
—
—
—
25.0
33.0
50.0
—
—
—
—
100.0
1800
10000
6000
7
HYTREL
4.6
39.0
53.0
80.0
160.0
2875
20000
5250
8
HYTREL
7.2
62.0
84.0
126.0
252.0
4530
30000
4500
9
HYTREL
11.4
98.0
132.0
200.0
400.0
7200
47500
3750
10
HYTREL
18.0
155.0
209.0
315.0
630.0
11350
100000
3600
11
HYTREL
28.6
246.0
331.0
500.0
1000.0
18000
125000
3600
12
HYTREL
50.0
430.0
580.0
875.0
—
31500
225000
2800
13
HYTREL
75.0
645.0
870.0
1312.0
—
47268
368900
2400
14
HYTREL
115.0
986.0
1334.0
2013.0
—
72480
593250
2200
多 Hytrel sleeves are available on a made-to-order basis. Consult factory. • Values shown are for an ambient temperature of 75° F (24° C).
C-11
COUPLINGS
Coupling Ratings
Sleeve Selection Chart
COUPLINGS
Selection Chart for TPR1, EPDM, & Neoprene Sleeves HP
1.0
860 RPM Motor Service Factors 1.25 1.5 2.0
⁄2 ⁄4 1 11⁄2 2 3 5 71⁄2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800
3 3 4 4 5 5 6 7 7 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 — —
3 4 4 5 5 6 6 7 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 — — —
1 3
1
3 4 4 5 5 6 7 8 8 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 — — — — —
4 4 5 5 6 6 7 8 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 — — — — — — —
2.5
4 5 5 6 6 7 8 9 9 10 11 11 12 12 13 13 14 14 — 16 16 16 — — — — — — — —
1.0
1160 RPM Motor Service Factors 1.25 1.5 2.0
2.5
3 3 3 4 4 5 6 6 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 16
3 3 4 4 5 5 6 7 7 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 16 —
4 4 5 5 6 6 7 8 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 — — — — — —
3 4 4 5 5 6 6 7 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 — — —
3 4 4 5 5 6 7 8 8 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 — — — — —
1.0
1750 RPM Motor Service Factors 1.25 1.5 2.0
2.5
3 3 3 3 4 4 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 14 14 — — —
3 3 3 4 4 5 5 6 6 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 14 — — — — —
3 4 4 5 5 6 6 7 8 9 9 10 10 11 11 12 12 13 13 14 14 — — — — — — — — —
3 3 3 4 4 5 6 6 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 — — — — — — —
3 3 4 4 5 5 6 7 7 8 9 9 10 10 11 11 12 12 13 13 14 14 — — — — — — — —
1.0
3500 RPM Motor Service Factors 1.25 1.5 2.0
2.5
— 3 3 3 3 3 4 5 5 6 6 6 7 7 8 8 9 9 10 10 11 11 — — — — — — — —
— 3 3 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 — — — — — — — — —
— 3 3 4 4 5 5 6 6 7 8 8 9 9 10 10 11 11 — — — — — — — — — — — —
— 3 3 3 3 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 — — — — — — — — — —
— 3 3 3 4 4 5 6 6 7 7 8 8 9 9 10 10 11 11 — — — — — — — — — — —
ThermoPlastic Rubber
Caution: Applications involving reciprocating engines and reciprocating driven devices are subject to critical rotational speeds which may damage the coupling and/or connected equipment. Contact factory with specific requirements.
C-12
COUPLINGS
Hytrel Selection Chart
Selection Chart for Hytrel Sleeves HP
1 11⁄2 2 3 5 71⁄2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 500 600 700 800 900 1000
1.0
6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 14H 14H 14H —
860 RPM Motor Service Factors 1.25 1.5 2.0
6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 14H 14H 14H — —
6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 13H 14H 14H — — — —
6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 14H 14H 14H — — — — —
2.5
1.0
6H 6H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 14H 14H 14H — — — — — —
— 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 13H 14H 14H
1160 RPM Motor Service Factors 1.25 1.5 2.0
— 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 13H 14H 14H 14H
— 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 13H 14H 14H 14H —
— 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 13H 14H 14H 14H — — —
2.5
1.0
— 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 14H 14H 14H — — — — —
— — 6H 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 11H 12H 12H 12H 13H 13H
1750 RPM Motor Service Factors 1.25 1.5 2.0
— — 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 11H 12H 12H 12H 13H 13H 13H
— — 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 13H 14H 14H
— — 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 14H 14H 14H 14H
2.5
1.0
— — 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 14H 14H 14H — —
— — — — — 6H 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 9H 10H 10H 11H 11H 11H 11H
3500 RPM Motor Service Factors 1.25 1.5 2.0
— — — — — 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 10H 11H 11H 11H — —
— — — — — 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 10H 11H 11H — — — —
— — — — — 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 11H — — — — —
2.5
— — — — — 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 11H — — — — — —
C-13
Sleeves QUADRA-FLEX® Sleeves COUPLINGS
Martin flexible sleeve elements are offered in four material compounds (ThermoPlastic Rubber (TPR), EPDM, Neoprene, and Hytrel) available in three construction styles. Our EM sleeve offers the combination of EPDM’s extended temperature range as well as the higher oil resistance which Neoprene provides.
Types JEM — JEMS Type J sleeves are molded ThermoPlastic Rubber (TPR). Available in 1 piece solid (JEM), and 1 piece split, construction (JEMS). TPR material will handle higher temperature ranges as well as be oil resistant.
Type JEM
Type JEMS
Types EM — E — N Type EM, E, and N sleeves are of two piece molded construction with Retaining Ring. They are available in ThermoPlastic Rubber (Type TPR), EPDM (Type E), or Neoprene (Type N). These can be used with any type flanges within a given size range.
Type EM, E, and N
Types H & HS Martin H & HS sleeves are molded Hytrel for higher torque loading than standard EM sleeves. H & HS sleeves cannot be used with style J and B flanges. Hytrel sleeves are not a direct replacement for TPR, EPDM, or Neoprene sleeves.
Type HS
Type H
Dimensions (Inches) Coupling Size
D
JEM — JEMS Sleeves W
3 4 5 6 7 8 9 10 11 12 13 14 16
17⁄8 25⁄16 215⁄16 33⁄4 411⁄32 51⁄16 6 71⁄16 — — — — —
1 11⁄4 19⁄16 17⁄8 23⁄16 21⁄2 3 37⁄16 — — — — —
Wt. (lb.)
.06 .10 .20 .35 .50 .85 2.00 2.20 — — — — —
• 13 & 14 Hytrel available with HS sleeves only.
C-14
D
EM - E - N Sleeves W
— 25⁄16 215⁄16 33⁄4 411⁄32 51⁄16 6 71⁄16 83⁄16 9916 113⁄16 133⁄32 1729⁄32
— 11⁄4 19⁄16 17⁄8 23⁄16 21⁄2 3 37⁄16 4 411⁄16 51⁄2 61⁄2 83⁄4
Wt. (lb.)
— .11 .25 1.00 .77 1.4 2.0 2.90 4.67 8.1 13.0 21.1 53
D
H & HS Sleeves Hytrel• W
Wt. (lb.)
— — — 33⁄4 411⁄32 51⁄16 6 71⁄16 83⁄16 99⁄16 113⁄16 133⁄32 —
— — — 17⁄8 23⁄16 21⁄2 3 37⁄16 4 411⁄16 51⁄2 61⁄2 —
— — — .44 .69 1.4 1.8 3.00 4.70 8.00 11.8 19.3 —
Type J Flanges
COUPLINGS
QUADRA-FLEX® Type J Flanges
QUADRA-FLEX® Type J Flanges Martin Type J Flanges are supplied bored to size with standard keyway and two setscrews to slip fit on standard shafting.
Type J Flanges use the Martin JEM 1 Piece,the Martin JEMS 1 piece split and the Martin EM 2 piece split sleeves. (Note: Hytrel sleeves are not intended for use with this type of flange.)
Dimensions (Inches) Coupling Size
3J 4J 5J 6J
C
D
E
⁄16 13 ⁄16 7 ⁄8 11⁄16 17⁄32 17⁄32
2.062 2.062 2.460 3.250 4.000 4.000
⁄16 7 ⁄16 7 ⁄16 15 ⁄32 19 ⁄32 19 ⁄32
13
7
Dimensions G H
⁄8 3 ⁄8 5 ⁄8 3 ⁄4 7 ⁄8 7 ⁄8 3
11⁄4 11⁄2 15⁄8 17⁄8 115⁄16 21⁄2
L
T
X
Weight (lbs.)★
2 2 23⁄8 27⁄8 35⁄16 35⁄16
⁄8 3 ⁄8 7 ⁄16 19 ⁄32 5 ⁄8 5 ⁄8
⁄16 9 ⁄16 3 ⁄4 31 ⁄32 13⁄32 13⁄32
.26 .26 .47 .86 1.73 1.70
3
9
Finished Bore Sizes• (Inches)
⁄8**- 1⁄2 - 5⁄8 - 3⁄4 7 ⁄8 1 ⁄2 - 5⁄8 - 3⁄4 - 7⁄8 - 15⁄16 - 1 1 ⁄2 - 5⁄8 - 3⁄4 - 7⁄8 - 15⁄16 - 1 - 11⁄8 5 ⁄8 - 3⁄4 - 7⁄8 - 15⁄16 - 1 11⁄8 - 13⁄16 - 11⁄4 - 13⁄8 3
Max. Bore
⁄4 7 ⁄8 1 11⁄8 — 13⁄8 3
Millimeters
— — 15 — — —
— — 20 — — —
— — 25 — — —
* Approximate weight for each flange. ** 3/8” Bore has no Keyway • J flanges can be rebored if necessary.
C-15
Type S Flanges QUADRA-FLEX® Type S Couplings (Bored to Size) COUPLINGS
Type S flexible coupling flanges are bored to size to fit on any standard shaft. They are produced from high strength cast iron. Units are easy to install and remove and are stocked in a wide range of bore sizes as shown on the next page.
Dimensions Stock
Bore (Inches) Rec. Max.★
Rec. Max.★★
Hub Diameter (H)
Hub (Inches) Length Thru (C)
⁄2
13⁄16
11⁄4
17⁄8
13⁄8
29
⁄8
7
1 ⁄16
1
1 ⁄2
1
2 ⁄2
5
1 ⁄8
17
⁄8
—
17⁄8
21⁄2
19⁄16
13
⁄8
5
1 ⁄8
7
1 ⁄8
13
2 ⁄16
27
1 ⁄32
11
⁄4
115⁄16
21⁄4
31⁄4
23⁄32
3
⁄4
—
23⁄8
31⁄4
115⁄16
⁄8
3
2 ⁄8
1
2 ⁄2
5
3 ⁄8
⁄8
—
27⁄8
41⁄8
7.500
11⁄8
23⁄4
31⁄8
7.500
11⁄8
—
8.625
1
1 ⁄4
3
11S
8.625
12S 13S
Coupling Size
Flange Diameter (D)
5S
3.250
1
4.000
5
6S
4.000
5
7S
4.625
5
3
8S
5.450 5.450
3
6.350
7
6.350
7
Hub Proj. (E)
G
L
T
⁄4
213⁄16
19
⁄8
1
3 ⁄2
3
⁄64
3
⁄32
7
⁄16
7
⁄8
4
3
⁄16
1
15
3 ⁄16
25
⁄4
11⁄8
47⁄16
29
11⁄32
11⁄8
5
29
2 ⁄32
25
⁄32
7
29⁄32
11⁄4
43⁄8
223⁄32
13
33⁄8
43⁄4
3 ⁄8
5
3 ⁄8
1
11⁄4
—
10.000
1
11.750
14S 16S
9S
10S
⁄32
1.0
13⁄32
2.1
⁄4
13⁄32
2.1
⁄32
5
1 ⁄16
2.7
⁄32
11⁄2
4.5
⁄32
11⁄2
4.5
1 ⁄16
1
5 ⁄16
1
1 ⁄32
1 ⁄4
6.5
17⁄16
6
11⁄32
13⁄4
6.5
⁄16
15⁄8
511⁄16
17⁄32
2
11.3
211⁄16
115⁄32
15⁄8
7
17⁄32
2
11.3
5 ⁄4
7
3 ⁄16
1
1 ⁄8
7
1 ⁄8
1
7 ⁄8
11⁄2
23⁄8
17.6
37⁄8
55⁄8
31⁄16
19⁄16
17⁄8
8
11⁄2
23⁄8
17.6
1 ⁄2
7
3 ⁄8
15
3 ⁄16
3
5 ⁄4
4
⁄32
5
2 ⁄16
1
8 ⁄4
11
1 ⁄16
11
2 ⁄16
27.2
2
41⁄2
—
63⁄4
43⁄8
15⁄16
211⁄16
91⁄4
131⁄32
31⁄16
45.6
13.875
2
5
—
1
7 ⁄2
1
4 ⁄2
1
1 ⁄16
1
3 ⁄4
7
9 ⁄8
1
2 ⁄4
3 ⁄2
70.0
18.875
2
51⁄2
6
8
6
2
43⁄4
141⁄4
23⁄4
41⁄4
162.0
19
★ Recommended max. bore with standard keyway. ★★ Recommended max. bore with shallow keyway. See chart on page C-18 for recommended keyway size. • Approximate weight for each flange.
C-16
Weight (Lbs.)•
⁄4
13
⁄32
X 31
3
1
Type S Flanges
COUPLINGS
Type S QUADRA-FLEX® Couplings Finished Bore Sizes
Inches / Millimeters Finished Bore Sizes
Coupling Size
5S
Inches / mm
⁄8
3
⁄4
7
5
3
6S 7S
1 ⁄8 5
13
⁄8
15
1 ⁄4
⁄16
7
⁄16
1
11⁄16 11⁄8 13⁄16 11⁄4 15⁄16
3
1 ⁄8
⁄8
15
⁄4
7
⁄8
15
3
7
8S
⁄4
⁄8
⁄16
15
1
11⁄16 11⁄8 13⁄16
11⁄4
15mm 20mm 25mm
13⁄8 17⁄16 11⁄2 20mm
25mm 28mm 30mm 35mm
7
⁄16
1
11⁄16 11⁄8 13⁄16 11⁄4 15⁄16
13⁄8 17⁄16 11⁄2 19⁄16 15⁄8 111⁄16 13⁄4
⁄16
1
11⁄16
11⁄8 13⁄16 11⁄4 15⁄16 13⁄8
17⁄16 11⁄2
1
11⁄16
11⁄8
11⁄4
15⁄8 111⁄16 13⁄4
17⁄8 115⁄16
11⁄4
13⁄8
17⁄16
11⁄2 19⁄16 15⁄8 111⁄16 13⁄4
17⁄8 115⁄16
21⁄16 21⁄8
23⁄16 21⁄4
13⁄8 17⁄16 19⁄16
15⁄8
13⁄4
17⁄8 21⁄16 21⁄8
21⁄4
23⁄4
33⁄8
27⁄8
33⁄8
37⁄8 315⁄16 90mm
19⁄16 15⁄8 111⁄16 13⁄4
17⁄8
25mm
28mm
30mm
17⁄8 115⁄16 21⁄16 21⁄8 28mm 30mm 32mm
38mm 38mm
42mm 42mm
48mm
2 ⁄8 3
⁄16
15
9S
13⁄8 17⁄16 11⁄2 19⁄16
2
21⁄16 21⁄8
23⁄16 21⁄4
23⁄8
21⁄2 30mm 32mm 38mm 42mm 48mm
27⁄16 21⁄2
23⁄4
27⁄8
27⁄8 10S
11⁄8
2
23⁄8
55mm 60mm
3 ⁄8 3
11S
11⁄4
23⁄8
25⁄8
27⁄8
37⁄8 12S
17⁄8
21⁄8
23⁄8
13S
2 ⁄8
2 ⁄8
3 ⁄8
14S
27⁄8
16S
o
3
7
25⁄8
3
o Plain bore only.
C-17
Keyseat Dimensions Standard Keyway Dimensions Shaft Diameter
Width
⁄2-9⁄16 5 7 ⁄8- ⁄8 15 ⁄16-11⁄4 15⁄16-13⁄8 17⁄16-13⁄4 113⁄16-23⁄4 25⁄16-23⁄4 213⁄16-31⁄4 35⁄16-33⁄4 313⁄16-41⁄2 49⁄16-51⁄2 59⁄16-61⁄2
⁄8 3 ⁄16 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄8 3 ⁄4 7 ⁄8 1 11⁄4 11⁄2
Depth
COUPLINGS
⁄16 ⁄32 1 ⁄8 5 ⁄32 3 ⁄16 1 ⁄4 5 ⁄16 3 ⁄8 7 ⁄16 1 ⁄2 5 ⁄8 3 ⁄4
1
1
1
3
Bore Tolerances for Types J and S Flanges, SC Hubs Bore (Inch) UP to 1 11⁄16 to 21⁄8 23⁄16 to 25⁄8 211⁄16 to 311⁄16 33⁄4 to 43⁄4 413⁄16 to 6
Tolerance (Inch) +.0000 to +.0010 +.0000 to +.0015 +.0000 to +.0020 +.0000 to +.0025 +.0000 to +.0030 +.0000 to +.0035
These bores provide a slip fit.
Shallow Keyseat Dimensions Coupling Size
6S 7S 8S 8S 9S 10S
11S
12S
C-18
Hub Dia. (H)
Length Thru (C)
21⁄2 213⁄16 213⁄16 31⁄4 31⁄4 35⁄8 41⁄8 43⁄8 43⁄4 31⁄4 47⁄8 51⁄4 55⁄8 33⁄4 47⁄8 53⁄4
15⁄16 19⁄16 127⁄32 23⁄16 115⁄16 213⁄32 29⁄32 221⁄32 211⁄16 37⁄16 37⁄16 37⁄16 31⁄16 4 4 4
Bore
Keyway
⁄8 x 1⁄8 3 ⁄8 x 1⁄8 1 ⁄2 x 1⁄8 1 ⁄2 x 3⁄16 1 ⁄2 x 3⁄16 5 ⁄8 x 3⁄16 5 ⁄8 x 3⁄16 3 ⁄4 x 1⁄4 3 ⁄4 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4
Shallow Keyseat Dimensions Keyway Key
Key
Bore
⁄8 x 5⁄16 x 11⁄4
13⁄4
3
23⁄ 8 23⁄ 8 27⁄ 8 27⁄ 8 33⁄ 8 33⁄ 8
⁄8 x 1⁄8 ⁄8 x 1⁄8 3 ⁄4 x 1⁄8 3 ⁄4 x 1⁄8 7 ⁄8 x 3⁄16 7 ⁄8 x 3⁄16
Bore
Keyway
17⁄ 8
1
Key
3
15⁄ 8 17⁄ 8 21⁄ 8 21⁄ 8 21⁄ 2 21⁄ 2 27⁄ 8 27⁄ 8 37⁄ 8 37⁄ 8 37⁄ 8 37⁄ 8 315⁄ 16 315⁄ 16 315⁄ 16
3
⁄2 x 3⁄8 x 113⁄16 ⁄2 x 7⁄18 x 21⁄16 1 ⁄2 x 7⁄18 x 21⁄16 5 ⁄8 x 3⁄8 x 23⁄8 5 ⁄8 x 3⁄8 x 23⁄8 3 ⁄4 x 5⁄8 x 211⁄16 3 ⁄4 x 5⁄8 x 211⁄16 1 x 3⁄4 x 3 1 x 3⁄4 x 3 1 x 3⁄4 x 3 1 x 3⁄4 x 3 1 x 3⁄4 x 315⁄16 1 x 3⁄4 x 315⁄16 1 x 3⁄4 x 315⁄16
⁄8 x 1⁄16
⁄8 x 1⁄4 x 11⁄4
3
1
1
⁄8 x 7⁄16 x 115⁄16 ⁄8 x 7⁄16 x 115⁄16 3 ⁄4 x 1⁄2 x 21⁄16 3 ⁄4 x 1⁄2 x 21⁄16 7 ⁄8 x 3⁄8 x 211⁄16 7 ⁄8 x 3⁄8 x 211⁄16
5
5
5
5
⁄2 x 1⁄16
⁄2 x 5⁄16 x 11⁄2
1
Type B Flanges
COUPLINGS
Type B Bushed QUADRA-FLEX®
Flanges Type B flanges are made of high quality cast iron. The same high strength cast iron used in the Type S and SC QUADRA-FLEX flanges. Type B is designed to accommodate Martin QD bushings for easy installation and removal. Type B flanges are not intended for use with Hytrel sleeves.
Coupling Size
Bushing Required
C1
C2
D
E
Dimensions F
G
L
T
X
Max. Bore★
6B 7B 8B 9B 10B 11B 12B 13B 14B 16B
JA JA SH SD SK SF E F F J
117⁄32 119⁄32 127⁄32 23⁄16 127⁄32 21⁄8 211⁄16 311⁄16 311⁄16 43⁄4
1 1 11⁄4 13 1 ⁄16 17⁄8 2 25⁄8 35⁄8 35⁄8 41⁄2
4.000 4.625 5.450 6.350 7.500 8.625 10.000 11.750 13.875 18.875
⁄16 ⁄16 1 ⁄2 7 ⁄16 5 ⁄8 5 ⁄8 7 ⁄8 1 1 13⁄16
2 2 11 2 ⁄16 33⁄16 37⁄8 45⁄8 6 65⁄8 65⁄8 71⁄4
⁄8 1 7 1 ⁄16 17⁄16 15⁄8 17⁄8 25⁄16 211⁄16 31⁄4 43⁄4
35⁄16 37⁄16 315⁄16 45⁄8 55⁄16 61⁄8 77⁄16 85⁄8 93⁄4 125⁄8
⁄32 ⁄32 29 ⁄32 1 1 ⁄32 7 1 ⁄32 11⁄2 111⁄16 131⁄32 21⁄4 23⁄4
13⁄32 15⁄16 11⁄2 13⁄4 2 23⁄8 11 2 ⁄16 3 31⁄2 41⁄4
13⁄16 13⁄16 15⁄8 115⁄16 21⁄2 23⁄4 37⁄16 315⁄16 315⁄16 41⁄2
7 7
7
25 25
Weight Lbs.† Flange Bushing
1.7 2.0 3.1 4.9 7.0 11.8 17.2 30.5 51.0 120.0
.9 1.0 1.0 1.5 2.0 3.0 10.0 11.5 11.5 18.0
★ Maximum bore with keyseat. † Approximate weight for each flange.
QD Bushing Keyway Dimensions Bushing
Bores
Keyseat
⁄2 - 1 11⁄16 - 11⁄8 13⁄16 11⁄4 1 ⁄2 - 13⁄8 17⁄16 - 15⁄8 111⁄16 1 ⁄2 - 111⁄16 13⁄4 113⁄16 17⁄8 - 115⁄16 2 1 ⁄2 - 21⁄8 3 2 ⁄16 - 21⁄4 25⁄16 - 21⁄2 29⁄16 - 25⁄8 1 ⁄2 - 21⁄4 25⁄16 - 21⁄2 29⁄16 - 23⁄4 213⁄16 - 27⁄8 215⁄16 7 ⁄8 - 27⁄8 213⁄16 - 31⁄4 35⁄16 - 37⁄16 31⁄2 1 - 35⁄16 33⁄8 - 33⁄4 313⁄16 - 315⁄16 4 11⁄4 - 33⁄4 13 3 ⁄16 - 315⁄16 4 - 41⁄2
STANDARD 1 ⁄4x1⁄16 1 ⁄4x1⁄16 NO K.S. STANDARD 3 ⁄8x1⁄16 NO K.S. STANDARD 3 ⁄8x1⁄8 1 ⁄2x1⁄8 1 ⁄2x1⁄16 NO K.S. STANDARD 1 ⁄2x1⁄8 5 ⁄8x1⁄16 NO K.S STANDARD 5 ⁄8x3⁄16 5 ⁄8x1⁄16 3 ⁄4x1⁄16 3 ⁄4x1⁄32 STANDARD 3 ⁄4x1⁄8 7 ⁄8x1⁄16 7 ⁄8x1⁄16 STANDARD 7 ⁄8x3⁄16 1x1⁄8 NO K.S. STANDARD 1x1⁄8 1x1⁄8
1
JA
SH
SD
SK
SF
E
F
J
TO REMOVE SLEEVE
X
Bushings Martin QD bushings offer convenient mounting of the flange to the shaft securely without setscrews. They are tapered and are split through both the bushing flange and taper to provide a clamp fit, eliminating wobble, vibration, and fretting corrosion. This is the same bushing used in Martin sprockets and sheaves and is readily available.
C-19
Type SC Spacer Couplings
COUPLINGS
The dimensions for completely assembled QUADRA-FLEX® Type SC Spacer Couplings are shown below. See next page for dimensions of separate components.
Coupling Size
Required Distance Between Shafts
Use Flange Number
Use Hub Number
Max. Bore Standard Keyway
D
L
G
R
Weight2 (Lbs.)•
4JSC 5SC 6SC 6SC 6SC 7SC 7SC 7SC 8SC 8SC 8SC 8SC 8SC 9SC 9SC 9SC 9SC 9SC 9SC 10SC 10SC 10SC 10SC 10SC 11SC 11SC 11SC 11SC 11SC 12SC 12SC 12SC 12SC 12SC 13SC 14SC
31⁄2 31⁄2 31⁄2 43⁄8 5 31⁄2 43⁄8 5 31⁄2 31⁄2 43⁄8 5 5 31⁄2 43⁄8 5 5 7 73⁄4 43⁄4 5 7 73⁄4 10 43⁄4 5 7 73⁄4 10 7 7 73⁄4 73⁄4 10 73⁄4 73⁄4
4JSC35 5SC35 6SC35 6SC44 6SC50 7SC35 7SC44 7SC50 8SC35 8SC35-10 8SC44 8SC50 8SC50 -10 9SC35 9SC44 9SC50 9SC50 -11 9SC70-11 9SC78-11 10SC48 10SC50 10SC70-13 10SC78-13 10SC100-13 11 SC48 11 SC50 11SC70-14 11SC78-14 11SC100-14 12SC70 12SC70-14 12SC78 12SC78-14 12SC100-14 13SC78 14SC78
4H 5H 6H 6H 6H 7H 7H 7H 8H 10H★ 8H 8H 10H★ 9H★ 9H★ 9H★ 11H★ 11H★ 11H★ 10H★ 10H★ 13H★ 13H★ 13H★ 11H★ 11H★ 14H 14H 14H 12H★ 14H 12H★ 14H 14H 13H★ 14H
11⁄8 11⁄8 13⁄8 13⁄8 13⁄8 15⁄8 15⁄8 15⁄8 17⁄8 23⁄8 17⁄8 17⁄8 23⁄8 21⁄8 21⁄8 21⁄8 27⁄8 27⁄8 27⁄8 23⁄8 23⁄8 33⁄8 33⁄8 33⁄8 27⁄8 27⁄8 37⁄8 37⁄8 37⁄8 27⁄8 37⁄8 27⁄8 37⁄8 37⁄8 33⁄8 37⁄8
2.460 3.250 4.000 4.000 4.000 4.625 4.625 4.625 5.450 5.450 5.450 5.450 5.450 6.350 6.350 6.350 6.350 6.350 6.350 7.500 7.500 7.500 7.500 7.500 8.625 8.625 8.625 8.625 8.625 10.000 10.000 10.000 10.000 10.000 11.750 13.875
55⁄8 55⁄8 57⁄8 63⁄4 73⁄8 63⁄8 71⁄4 77⁄8 67⁄8 81⁄8 73⁄4 83⁄8 95⁄8 71⁄2 81⁄4 87⁄8 103⁄8 123⁄8 131⁄8 93⁄8 95⁄8 135⁄8 143⁄8 165⁄8 105⁄8 103⁄8 145⁄8 153⁄8 175⁄8 127⁄8 145⁄8 135⁄8 153⁄8 175⁄8 143⁄8 153⁄8
⁄8 ⁄4 7 ⁄8 7 ⁄8 7 ⁄8 1 1 1 11⁄8 11⁄8 11⁄8 11⁄8 11⁄8 17⁄16 17⁄16 17⁄16 17⁄16 17⁄16 17⁄16 15⁄8 15⁄8 15⁄8 15⁄8 15⁄8 17⁄8 17⁄8 17⁄8 17⁄8 17⁄8 25⁄16 25⁄16 25⁄16 25⁄16 25⁄16 211⁄16 31⁄4
⁄2 ⁄16 3 ⁄4 3 ⁄4 3 ⁄4 5 ⁄8 5 ⁄8 5 ⁄8 13 ⁄16 13 ⁄16 13 ⁄16 13⁄16 13⁄16 11⁄16 11⁄16 11⁄16 13⁄16 13⁄16 13⁄16 13⁄16 13⁄16 17⁄8 17⁄8 17⁄8 13⁄16 13⁄16 2 2 2 11⁄2 2 11⁄2 2 2 17⁄8 2
4.7 4.1 7.1 7.9 8.5 9.1 10.1 10.7 14.7 22.7 16.1 15.9 26.5 22.0 23.4 24.6 40.2 48.2 50.8 35.4 38.2 71.8 75.6 89.0 54.5 54.8 85.7 90.1 102.5 87.7 98.9 91.5 103.3 115.5 121.8 179.4
★ Short (HS) hub also available. • Approximate weight for completely assembled spacer coupling. 1 4JSC35 x 11⁄8 has a shallow keyway. 2 “L” dimension and weight will change if one or two short (HS) hubs are used. NOTE: Refer to page C-23 to order — specify components separately.
C-20
Dimensions 2
5 3
1
9
Type SC Flanges and Hubs Tables below provide dimensional information for QUADRA-FLEX® Flanges and Hubs used for Spacer Couplings. Assembled dimensions are listed on opposite page. Any of the sleeves shown on page C-14 can be used.
Coupling Size
Flange Number
For Distance Between Shafts★
For Hub
D
E
H
C
T
Weight (Lbs.)•
4JSC 5SC
4SC35 5SC35 6SC35 6SC44 6SC50 7SC35 7SC44 7SC50 8SC35 8SC35-10 8SC44 8SC50 8SC50-10 9SC35 9SC44 9SC50 9SC50-11 9SC70-11 9SC78-11 10SC48 10SC50 10SC70-13 10SC78-13 10SC100-13 11SC48 11SC50 11SC70-14 11SC78-14 11SC100-14 12SC70 12SC70-14 12SC78 12SC78-14 12SC100-14 13SC78 14SC78
31⁄2 31⁄2 31⁄2 43⁄8 5 31⁄2 43⁄8 5 31⁄2 31⁄2 43⁄8 5 5 31⁄2 43⁄8 5 5 7 73⁄4 43⁄4 5 7 73⁄4 10 43⁄4 5 7 73⁄4 10 7 7 73⁄4 73⁄4 10 73⁄4 73⁄4
4H 5H 6H 6H 6H 7H 7H 7H 8H 10H-10HS 8H 8H 10H-10HS 9H-9HS 9H-9HS 9H-9HS 11H-11HS 11H-11HS 11H-11HS 10H-10HS 10H-10HS 13H-13HS 13H-13HS 13H-13HS 11H-11HS 11H11HS 14H 14H 14H 12H-12HS 14H 12H-12HS 14H 14H 13H-13HS 14H
2.460 3.250 4.000 4.000 4.000 4.625 4.625 4.625 5.450 5.450 5.450 5.450 5.450 6.350 6.350 6.350 6.350 6.350 6.350 7.500 7.500 7.500 7.500 7.500 8.625 8.625 8.625 8.625 8.625 10.000 10.000 10.000 10.000 10.000 11.750 13.875
⁄16 ⁄64 19 ⁄32 11⁄32 111⁄32 15 ⁄32 29 ⁄32 7 1 ⁄32 9 ⁄32 9 ⁄32 23 ⁄32 11⁄32 11⁄32 1 ⁄16 7 ⁄16 3 ⁄4 3 ⁄4 13⁄4 21⁄8 11 ⁄32 15 ⁄32 115⁄32 127⁄32 231⁄32 1 ⁄32 1 ⁄16 11⁄16 17⁄16 29⁄16 21 ⁄32 21 ⁄32 11⁄32 11⁄32 25⁄32 9 ⁄16 1 ⁄32
2 2 21⁄2 21⁄2 21⁄2 213⁄16 213⁄16 213⁄16 31⁄4 43⁄8 31⁄24 31⁄4 43⁄8 35⁄8 35⁄8 35⁄8 51⁄4 51⁄4 51⁄4 43⁄8 43⁄8 61⁄8 61⁄8 61⁄8 51⁄4 51⁄4 61⁄2 61⁄2 61⁄2 53⁄4 61⁄2 53⁄4 61⁄2 61⁄2 61⁄8 61⁄2
7 ⁄8 111⁄16 15⁄8 21⁄16 23⁄8 15⁄8 21⁄16 23⁄8 15⁄8 15⁄8 21⁄16 23⁄8 23⁄8 111⁄16 21⁄16 23⁄8 23⁄8 33⁄8 33⁄4 21⁄4 23⁄8 33⁄8 33⁄4 47⁄8 11⁄2 19⁄16 29⁄16 215⁄16 41⁄16 215⁄32 215⁄32 227⁄32 227⁄32 331⁄32 31⁄4 223⁄32
⁄16 ⁄32 23 ⁄32 23 ⁄32 23 ⁄32 25 ⁄32 25 ⁄32 25 ⁄32 29 ⁄32 29 ⁄32 29 ⁄32 29 ⁄32 29 ⁄32 11⁄32 11⁄32 11⁄32 11⁄32 11⁄32 11⁄32 17⁄32 17⁄32 17⁄32 17⁄32 17⁄32 11⁄2 11⁄2 11⁄2 11⁄2 11⁄2 111⁄16 111⁄16 111⁄16 111⁄16 111⁄16 131⁄32 21⁄4
1.2 1.2 2.0 2.4 2.7 2.3 2.8 3.1 3.5 3.4 4.2 4.6 5.3 5.1 5.8 6.4 6.9 10.9 12.1 9.8 10.1 14.5 16.3 22.5 12.5 12.7 16.1 18.3 24.5 23.2 21.2 25.1 23.4 29.5 38.4 55.0
6SC
7SC
8SC
9SC
10SC
11SC
12SC
13SC 14SC
Dimensions
7
51
7
19
★ Flanges can be mixed to form different Between-Shaft Dimensions. See chart on page 23. • Approximate weight for each flange.
C-21
COUPLINGS
Type SC Flanges and Hubs
SC Spacer Hub Bores
COUPLINGS Coupling Size
Hub Number
Max. Bore
Plain Bore
4JSC 5SC 6SC 7SC 8SC 9SC
4H 5H 6H 7H 8H 9H 9HS 10H 10HS 11H 11HS 12H 12HS 13H 13HS 14H
1 ⁄8 11⁄8 13⁄8 15⁄8 17⁄8 21⁄8 11⁄2 23⁄8 15⁄8 27⁄8 17⁄8 27⁄8 21⁄2 33⁄8 21⁄2 37⁄8
⁄2 ⁄2 5 ⁄8 5 ⁄8 3 ⁄4 7 ⁄8 .... 11⁄8 .... 11⁄8 .... 17⁄8 .... .... .... ....
10SC 11SC 12SC 13SC 14SC
1
★ 4JSC x 11⁄8 has a shallow keyseat. • Approximate weight for each hub.
C-22
1 1
Stock Bores Bore with Standard Keyway and Setscrew
⁄8 - ⁄8 - 1 - 1 ⁄8★ ⁄8 - 3⁄4 - 7⁄8 - 1 - 11⁄8 3 ⁄4 - 7⁄8 - 1 - 11⁄8 - 11⁄4 - 13⁄8 7 ⁄8 - 1 - 11⁄8 - 13⁄8 - 11⁄2 - 15⁄8 7 ⁄8 - 1 - 11⁄8 - 13⁄8 - 11⁄2 - 15⁄8 - 13⁄4 - 17⁄8 1 - 11⁄8 - 13⁄8 - 11⁄2 - 15⁄8 - 13⁄4 - 17⁄8 - 21⁄8 11⁄8 15⁄8 - 17⁄8 - 21⁄8 - 23⁄8 11⁄8 17⁄8 - 21⁄8 - 23⁄8 - 27⁄8 11⁄8 - 15⁄8 17⁄8 - 21⁄8 - 23⁄8 - 27⁄8 23⁄8 23⁄8 - 27⁄8 - 33⁄8 21⁄8 - 23⁄8 23⁄8 - 27⁄8 - 33⁄8 - 37⁄8 5 5
7
1
Dimensions K
H
Cap Screws Furnished
1 ⁄8 13⁄32 17⁄32 115⁄32 123⁄32 131⁄32 117⁄32 211⁄32 121⁄32 223⁄32 129⁄32 231⁄32 217⁄32 311⁄32 215⁄32 327⁄32
2 2 21⁄2 213⁄16 31⁄4 35⁄8 35⁄8 43⁄8 43⁄8 51⁄4 51⁄4 53⁄4 53⁄4 61⁄8 61⁄8 61⁄2
4 — 10x2 4 — 10x11⁄2 4 — 1⁄4x13⁄4 4 — 1⁄4x17⁄8 4 — 5⁄16x21⁄4 4 — 3⁄8x23⁄4 4 — 3⁄8x21⁄4 4 — 7⁄16x3 4 — 7⁄16x21⁄2 4 — 1⁄2x31⁄2 4 — 1⁄2x23⁄4 4 — 5⁄8x4 4 — 5⁄8x31⁄2 4 — 5⁄8x43⁄4 4 — 5⁄8x31⁄2 4 — 5⁄8x5
5
Weight (Lbs.)•
1.1 .7 1.3 1.9 3.2 4.4 3.7 7.3 5.5 12.2 9.3 16.6 14.1 19.9 16.0 24.2
Between-Shaft Spacings Spacer couplings are available with the most popular between shaft dimensions. Spacings other than standard can be achieved by mixing flanges. The “Standard” column provides spacings using identical
Standard
flanges; the “Combination” column provides spacings with mixed flanges; the column headed “Semi-Spacer” uses one flange that is not made for spacer coupling and therefore does not have a detachable hub.
Combination
Standard
Semi-Spacer
Combination
Semi-Spacer
Spacing
Use Flanges★
Spacing
Use Flanges★
Spacing
Use Flanges★
31⁄2 43⁄8 5 7 73⁄4 10
2 - ( ) SC35 2 - ( ) SC44 2 - ( ) SC50 2 - ( ) SC70 2 - ( ) SC78 2 - ( ) SC100
315⁄16 41⁄4 411⁄16 51⁄4 55⁄8 511⁄16 6 61⁄16 63⁄8 63⁄4 73⁄16 73⁄8 71⁄2 81⁄2 87⁄8
SC35 & SC44 SC35 & SC50 SC44 & SC50 SC35 & SC70 SC35 & SC78 SC44 & SC70 SC50 & SC70 SC44 & SC78 SC50 & SC78 SC35 & SC100★★ SC44 & SC100★★ SC70 & SC78 SC50 & SC100 SC70 & SC100 SC78 & SC100
17⁄8 25⁄16 25⁄8 35⁄8 4 51⁄8
S & SC35 S & SC44 S & SC50 S & SC70 S & SC78 S & SC100
★ Check individual coupling size for flange availability. ★★ Non-Stock
NOTE: Other combinations available — consult factory.
C-23
COUPLINGS
QUADRA-FLEX® Between-Shaft Spacings
Installation Instructions
COUPLINGS
Martin QUADRA-FLEX ® flanges (hubs) and elastomeric elements (sleeves) come in a wide range of sizes and types. First, determine the size and type of coupling components required. Remove all components from their boxes and loosely assemble the coupling. Do not install the wire ring on the two piece sleeves at this time. Check maximum RPM values in table against operating speeds. Martin EM sleeves are rated the same as other EPDM and Neoprene sleeves, and may be used interchangeably; however, Hytrel sleeves are rated at different values and may not be interchanged with Martin EM sleeves, or the EPDM and Neoprene sleeves. Check horsepower and torque ratings when selecting Hytrel sleeves.
Step 5. Slide loose flange on the shaft until the sleeve has seated completely in teeth of both flanges. Refer to “Y” dimension although not a critical dimension. Secure the flange to shaft and torque set screws and cap screws to correct torque values.
Parallel
Step 1. Make sure the motor driving the part or components is locked out electrically in such a manner that it cannot be started by anyone, however remote from the area. The same type of lockout procedure applies to any other driving device which may be used. Failure to follow these instructions may result in personal injury or property damage. Step 2. Prepare shafts for coupling installation. Inspect all coupling components and remove any protective coating or lubricants from bores, mating surfaces, and fasteners. Step 3. Slide one coupling flange onto each prepared shaft using key stock where required. With the QD Type B flange, it may be necessary to expand the QD bushing bore for ease of installation. Step 4. Position the flange on the shafts to acheive the approximate “Y” dimension (distance between flanges) shown in table. It is best to have equal shaft length into each flange. Tighten one flange in position, and slide the other flange sufficient distance back to install sleeve. Do not install wire ring on two piece sleeve in its final position at this time, but allow it to hang loosely in groove next to teeth.
Angular
Step 6. Check parallel alignment by placing a straight edge across the two coupling flanges and measure the maximum offset at several points around the periphery of coupling. Do not rotate coupling when taking these measurements. Refer to table for maximum allowed offset of parallel alignment. Realign the coupling if necessary. Step 7. Check angular alignment with a micrometer, vernier, or caliper. Take measurement from outside to outside of flanges at several points around the periphery of coupling. Do not rotate coupling when taking these measurements. Determine the difference between maximum and minimum dimensions and check to make sure they do not exceed the angluar figure on the table. If a correction is necessary, recheck parallel alignment.
Maximum RPM and Allowable Misalignment (Dimensions in Inches) Sleeve Size
Max. RPM
3 4 5 6 7 8 9 10 11 12 13 14 16
9200 7600 7600 6000 5250 4500 3750 3600 3600 2800 2400 2200 1500
Types JEM, EM, E and N Parallel Angular Y
.010 .010 .015 .015 .020 .020 .025 .025 .032 .032 .040 .045 .062
.035 .043 .056 .070 .081 .094 .109 .128 .151 .175 .195 .242 .330
1.188 1.500 1.938 2.438† 2.563 2.938 3.500 4.053 4.875 5.688 6.688 7.750 10.250
Parallel
★Type H & HS Angular
Y
— — — .010 .012 .015 .017 .020 .022 .025 .030 .035 —
— — — .016 .020 .025 .028 .032 .037 .042 .050 .060 —
— — — 2.500 2.625 3.000 3.563 4.125 4.938 5.750 6.688 7.813 —
NOTE: Values shown above may apply if the actual torque transmitted is more than 1 ⁄4 the coupling rating. For lesser torque, reduce the above values by 1⁄2. ★ Type H & HS sleeves should not be used as direct replacements for JEM or EM sleeves. † Value when using 6J flanges is 2.125.
Step 8. If the coupling employs the two-piece sleeve with wire ring, install ring in center groove of sleeve. Note: Some force may be required to seat the ring in groove. Step 9. Install protective guards and/or shields per OSHA and any other additional local or state safety codes as required. WARNING: Coupling sleeves may be forced from coupling when subjected to a severe shock load or abuse.
C-24
Roller Chain Couplings
COUPLINGS
Stock Flexible Couplings
Type TBH
Bored to Size and Stock Bore
Type TBF
QD
Covers
C-25
Stock Flexible Couplings All Martin chain couplings have hardened teeth
Bored to Size Couplings With Finished Bore, Keyway, and Set Screw COUPLINGS
Coupling Number
Stock Finishd Bores Include Standard Keyway and Setscrew
A
B
C
L
Coupling O. D.
Weight Lbs.
4012 4016 5016 5018 6018 6020 6022 8018 8020 10018 10020 12018 12022
⁄2, 5⁄8, 3⁄4 ⁄8, 3⁄4, 7⁄8, 15⁄16, 1, 11⁄8, 13⁄16, 11⁄4 3 7 ⁄4, ⁄8, 1, 11⁄8, 13⁄16, 11⁄4, 13⁄8, 17⁄16, 11⁄2, 15⁄8 3 7 ⁄4, ⁄8, 1, 11⁄8, 13⁄16, 11⁄4, 13⁄8, 17⁄16, 11⁄2, 15⁄8, 13⁄4, 17⁄8, 115⁄16 1, 11⁄8, 13⁄16, 11⁄4, 13⁄8, 17⁄16, 11⁄2, 15⁄8, 13⁄4, 17⁄8, 115⁄16, 2, 21⁄8, 23⁄16, 21⁄4, 23⁄8, 27⁄16 11⁄8, 11⁄4, 11⁄2, 13⁄4, 115⁄16, 21⁄8, 23⁄8, 27⁄16, 25⁄8 11⁄8, 13⁄4, 17⁄8, 115⁄16, 21⁄8, 23⁄8, 27⁄16, 25⁄8, 23⁄4, 27⁄8 11⁄8, 13⁄4, 115⁄16, 2, 21⁄8, 23⁄8, 27⁄16, 25⁄8, 27⁄8, 215⁄16 11⁄2, 23⁄16, 27⁄16, 211⁄16, 215⁄16, 31⁄8, 33⁄8, 37⁄16 11⁄2, 27⁄16, 27⁄8, 215⁄16, 37⁄16 2, 33⁄8, 37⁄16, 315⁄16 37⁄16, 315⁄16, 47⁄16 43⁄8, 47⁄16, 415⁄16
113⁄32 131⁄32 21⁄2 231⁄32 31⁄2 37⁄8 41⁄2 49⁄16 53⁄8 511⁄16 623⁄32 63⁄4 83⁄4
11⁄8 11⁄8 17⁄16 111⁄16 17⁄8 2 21⁄8 23⁄8 25⁄8 23⁄4 31⁄8 31⁄2 4
⁄32 ⁄32 3 ⁄8 3 ⁄8 7 ⁄16 7 ⁄16 7 ⁄16 37 ⁄64 37 ⁄64 23 ⁄32 23 ⁄32 55 ⁄64 55 ⁄64
217⁄32 217⁄32 31⁄4 33⁄4 43⁄16 47⁄16 411⁄16 521⁄64 533⁄64 67⁄32 631⁄32 77⁄8 87⁄8
213⁄32 31⁄32 325⁄32 43⁄16 5 51⁄2 561⁄64 621⁄32 719⁄64 821⁄64 91⁄8 10 1157⁄64
.4 .8 1.6 2.4 4.8 5.2 7.8 9.5 13.4 18.2 25.0 28.0 55.0
1 5
9 9
CAUTION: All rotating power transmission products are potentially dangerous and must be properly guarded for the speeds and applications for which they were intended.
QD Couplings Coupling Number
Bushing Used
Max. Bore★★
A
B
D
C
L
Coupling O. D.
K†
Weight Lbs.
4016JA 5018SH 6020SK 8018SF
JA SH SK SF
1 13⁄8 21⁄8 25⁄16
2 231⁄32 37⁄8 49⁄16
⁄8 1 11⁄4 13⁄4
1 ⁄16 11⁄2 17⁄8 23⁄8
⁄32 ⁄8 7 ⁄16 37 ⁄64
2 ⁄32 33⁄8 43⁄16 521⁄64
3 ⁄32 43⁄16 51⁄2 621⁄32
1 ⁄4 13⁄4 21⁄4 21⁄4
.9 1.3 2.5 5.3
7
9
5
29
3
1
1
★★ Maximum bore shown is the maximum bore with standard keyway. It is recommended that this maximum not be exceeded in both halves of a coupling. † Minimum clearance required to remove the coupling half by using the screws as jack screws.
Taper Bushed Couplings Type TBH and TBF Type TBH Coupling Number
Type TBF Coupling Number
Bushing Used
Bushing Data Max. Bore
Min. Bore
A
B
C
J★
K†
L
OD
Weight Lbs.
4016TBH 5018TBH 6020TBH 8020TBH 10020TBH
4016TBF 5018TBF 6020TBF 8020TBF 10020TBF
1108 1610 2012 3020 3535
11⁄8 15⁄8 2 3 31⁄2
⁄2 ⁄2 1 ⁄2 15 ⁄16 13⁄16
131⁄32 231⁄32 37⁄8 53⁄8 623⁄32
⁄8 1 11⁄4 2 31⁄2
⁄32 ⁄8 7 ⁄16 37 ⁄64 23 ⁄32
⁄8 ⁄16 15 ⁄16 13⁄16 2
⁄4 1 ⁄16 13⁄8 21⁄16 25⁄8
21⁄32 23⁄8 215⁄16 437⁄64 723⁄32
31⁄32 43⁄16 51⁄2 719⁄64 91⁄8
.9 1.1 2.7 6.1 19.0
1 1
7
9
3
5
13
3
1
Space needed for (1) tightening bushing with shortened hex key (2) loosening screws for puller to remove hub. † Minimum clearance required to remove the coupling half by using the screws as jack screws with shortened hex key.
★
Our Standard Covers Fit These Couplings
COUPLING OD
C L
HH
C-26
FF
B
FH
Stock Flexible Couplings All Martin chain couplings have hardened teeth
A
C L
B
Roller chain couplings have a torque capacity in excess of the torque normally transmitted by shafting which falls within the coupling bore range. Select the smallest coupling which will accomodate both shafts. For a reversing operation, shock or pulsating loads, or other severe operating conditions, select the next larger coupling size. A cover should be used to assure maximum service life, particularly if the coupling operates at high speeds or under moist conditions. For proper lubrication, fill the space between the cover and the coupling with soft to medium consistency coupling grease.
Coupling With Plain Bores for Reboring
BS Coupling
Coupling OD
Coupling Number
Maximum Bore Inches
Minimum Plain Bore Inches
Weight (Lbs.)
Recommended Maximum RPM
Coupling Chain Number
Weight Lbs.
4012 4016 5016 5018 6018 6020 6022 8018 8020 10018 10020 12018 12022
⁄8 15⁄16 111⁄16 2 27⁄16 23⁄4 3 31⁄8 39⁄16 37⁄8 45⁄8 411⁄16 61⁄8
⁄16 ⁄8 5 ⁄8 3 ⁄4 1 11⁄8 11⁄8 11⁄8 11⁄2 11⁄2 11⁄2 2 2
.5 1.0 2.2 3.5 5.0 6.5 9.4 11.0 16.3 20.3 31.8 36.8 70.0
5000 5000 4000 3600 3000 2500 2500 2000 2000 1800 1800 1500 1200
4012 CHN 4016 CHN 5016 CHN 5018 CHN 6018 CHN 6020 CHN 6022 CHN 8018 CHN 8020 CHN 10018 CHN 10020 CHN 12018 CHN 12022 CHN
.4 .5 1.2 1.3 2.2 2.6 2.7 5.3 5.9 9.8 10.9 17.3 21.2
7
7
5
Stock Coupling Covers Covers Fit Taper Bushed, QD and Stock, and Finished Bore Couplings. Covers allow excellent lubrication, and their use is recommended to obtain maximum coupling life. Covers are of aluminum and are made in halves for easy installation. Synthetic rubber oil seals, which contact the coupling hubs, retain the lubricant and prevent the entry of dirt. Covers are fitted with gaskets between the halves. Cover Cat. No.
QD Coupling
4012COV** 4016COV** 5016COV** 5018COV** 6018COV** 6020COV** 6022COV* 8018COV 8020COV 10018COV 10020COV 12018COV 12022COV
Type TBF
Aluminum D W
4 4 51⁄8 51⁄8 63⁄8 63⁄8 83⁄16 83⁄16 83⁄16 93⁄8 101⁄8 113⁄8 131⁄4
2 2 23⁄8 23⁄8 215⁄16 215⁄16 4 4 4 515⁄16 51⁄4 73⁄8 715⁄16
D
Plastic W
4 4 51⁄8 51⁄8 63⁄8 63⁄8 83⁄16 83⁄16 83⁄16 93⁄8 101⁄8 113⁄8 131⁄4
Wt. Lbs.
2 ⁄16 .78 25⁄16 .92 25⁄8 1.30 25⁄8 1.30 31⁄16 2.44 31⁄16 2.44 4 4.88 4 4.88 4 4.88 515⁄16 8.76 51⁄4 12.66 73⁄8 16.46 715⁄16 19.50 5
* Use 8018 cover — Special Seals Available ** Furnished in Plastic unless specified with “AL” Suffix when ordering.
Aluminum and Plastic
Type TBH C-27
COUPLINGS
Coupling Selection Coupling OD
Flexible Jaw Couplings
COUPLINGS
Martin Universal (ML)
Martin Super (MS)
Now Martin Offers Two Styles The Martin Super — Higher Horsepower The Martin Universal — Completely Interchangeable • No Lubrication
• Easy inspection of load carrying Spider
• Easy Installation
• Flexibility of angular or parallel misalignment of shafts by Buna-N Spider member permits smooth “Power Transmission”
• No Metal to Metal Contact • Resistant to oil, dirt, sand, moisture, grease
C-28
Stock Jaw Couplings A. Determine Service Factor by Matching Driven Unit with Prime Mover in Service Factor Guide. B. Multiply Service Factor by Driven Unit or Motor H.P. to Obtain Adjusted H.P. C. Select Flexible Coupling with Horsepower Capacity Equal to or Greater than Adjusted H.P. Service Factor Guide Driven Unit (Machinery)
Electric Motor or Steam Turbine
Prime Mover Gasoline or Diesel Engine, 6 or More Cyl.
Gasoline or Diesel Engine, Less Than 6 Cyl.
1.0
1.5
2.0
1.5
2.0
2.5
2.0
2.5
3.0
Light: Uniform or steady load never exceeding horsepower rating, infrequent starting. Agitators, Blowers, Conveyors, Evaporators, Fans, Generators, Centrifugal Pumps, Stokers Moderate: Heavy inertia, moderate shock, frequent starting; peak loads do not exceed 125 per cent average horsepower. Uneven load. Beaters, Rotary Pumps and Compressors, Cranes, Elevators, Mine and Propellor Fans, Generators, Pulp Grinders, Hoists, Kilns, Machine Tools, Mixers, Gear Pumps, Woodworking Machines Heavy: Heavy shock conditions or frequent reversing. Peak loads do not exceed 150 per cent average horsepower. Uneven load. Reciprocating Pumps and Compressors, Crushers, Freight and Passenger Elevators, Mills (Hammer, Ball, Rolling, Turf, Flour), Vibrating Screens, Winches, Wire Drawing Machines, Punches, Shears
Bore Tolerances: ¹⁄₂ – 1 ³⁄₄ + .001 – .000 1 ¹³⁄₁₆ – 2 ⁵⁄₈ + .0015 – .0000
Martin ML (Universal Series) — Torque and Horsepower Ratings Torque Rating Lb. — In.
Catalog Number
Stainless Steel Catalog Number
Buna-N
ML035 ML050 ML070 ML075 ML090 ML095 ML099 ML100 ML110 ML150 ML190 ML225
ML035SS ML050SS ML070SS ML075SS ML090SS ML095SS ML099SS ML100SS ML110SS ML150SS ML190SS ML225SS
3.5 31.5 42 81 140 189 290 416 756 1197 1512 2268
Hytrel®
100
– 94.5 126 242 420 567 870 1248 2268 3591 4536 6804
Buna-N Horsepower Capacity at Various RPM 300 1200
.006 .05 .07 .13 .22 .30 .46 .66 1.2 1.9 2.4 3.6
.02 .15 .21 .39 .66 .90 1.4 2.0 3.6 5.7 7.2 10.8
.07 .60 .84 1.56 2.64 3.6 5.5 7.9 14.4 22.8 28.8 43.2
1800
3600
.10 .9 1.2 2.3 4.0 5.4 8.3 11.9 21.6 34.2 43.2 64.8
.20 1.8 2.5 4.7 7.9 10.8 16.6 23.8 43.2 68.4 86.4 129.6
Max. Bore 3
⁄8 ⁄8 3 ⁄4 7 ⁄8 11⁄8 11⁄8 13⁄8 13⁄8 15⁄8 17⁄8 21⁄8 25⁄8 5
(Each) Weight
.07 .13 .25 .44 .69 .84 1.19 1.47 3.20 4.50 8.25 12.00
NOTE: Above H.P. capacities are for Buna-N rubber spider and service factor of one. When Hytrel spider is used multiply capacities by three.
Martin MS (Super Series) — Torque and Horsepower Ratings Torque Rating Lb. — In.
Buna-N Horsepower Capacity at Various RPM 1200 1800
Catalog Number
Buna-N
Hytrel®
100
300
MS050 MS070 MS075 MS090 MS095 MS099 MS100 MS110 MS150 MS190 MS225
37.3 59.4 157 241 241 512 512 1014 1630 2450 2920
112 178 471 723 723 1536 1536 3042 4890 7350 8760
.06 .09 .25 .38 .38 .81 .81 1.6 2.6 3.9 4.6
.18 .28 .75 1.1 1.1 2.4 2.4 4.8 7.7 11.6 13.9
.71 1.1 3.0 4.6 4.6 9.7 9.7 19.3 31.0 46.6 55.5
1.0 1.7 4.5 6.9 6.9 14.6 14.6 28.9 46.5 69.9 83.2
3600
2.1 3.4 8.9 13.7 13.7 29.2 29.2 57.8 93.0 139.7 166.5
Max. Bore
(Each) Weight
⁄8 ⁄4 7 ⁄8 11⁄8 11⁄8 13⁄8 13⁄8 15⁄8 17⁄8 21⁄8 25⁄8
.13 .25 .44 .69 .84 1.19 1.47 3.20 4.50 8.25 12.00
5 3
NOTE: Above H.P. capacities are for Buna-N rubber spider and service factor of one. When Hytrel spider is used multiply capacities by three. Misalignment Capacities: Angular up to 1°, Parallel up to .015 inches. Hytrel is a registered trademark of E.I. DuPont & Co.
C-29
COUPLINGS
Jaw Coupling Selection Procedure
Stock Jaw Couplings
COUPLINGS Coupling Half
Spider
Coupling Half
Dimensions
Spiders — Buna-N (Rubber) and Hytrel
Catalog Number
Hub Dia. A
Overall Length B
ML035 ML or MS050 ML or MS070 ML or MS075 ML or MS090 ML or MS095 ML or MS099 ML or MS100 ML or MS110 ML or MS150 ML or MS190 ML or MS225
⁄8 1 ⁄16 13⁄8 13⁄4 21⁄8 21⁄8 217⁄32 217⁄32 35⁄16 33⁄4 41⁄2 5
⁄16 1 ⁄32 2 21⁄8 21⁄8 21⁄2 27⁄8 31⁄2 41⁄4 41⁄2 47⁄8 53⁄8
5
1
Distance Betw. Flanges C
Length Thru Bore D
Min.
Max.
Weight Lbs.
⁄32 ⁄32 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄4 3 ⁄4 7 ⁄8 1 1 1
⁄64 ⁄8 3 ⁄4 13 ⁄16 13 ⁄16 1 11⁄16 13⁄8 111⁄16 13⁄4 115⁄16 23⁄16
⁄8 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 7 ⁄16 1 ⁄2 1 ⁄2 1 ⁄2 5 ⁄8 3 ⁄4 3 ⁄4
⁄8 ⁄8 3 ⁄4 7 ⁄8 11⁄8 11⁄8 13⁄8 13⁄8 15⁄8 17⁄8 21⁄8 25⁄8
.07 .13 .25 .44 .69 .84 1.19 1.47 3.20 4.50 8.25 12.00
13
9
23
17
15
5
Bore
1
3
1
5
Bore sizes are standard in 1/16″ increments from minimum to maximum bore range and have keyway and set screw except as shown below: 1 /8 through 3/8 Bore — No KW — No SS #050 — 7/16 through 5/8 Bore — No KW — 1-SS #070, 075, 090, 095 — 7/16 and 1/2 Bore — No KW — 1-SS #099, 100, 110 — 1/2 Bore — No KW — No SS #150 — 5/8 Bore — No KW — No SS #190, 225 — 3/4 Bore — No KW — No SS NOTE: In each coupling size a min. plain bore is available that can be used to make special bores such as spline, hex, metric, or other shapes or sizes. For Standard Keyway sizes see Martin Catalog, page E-158 and E-159.
Coupling Selection Chart for 60 Hz Nema Motor Frames Based on Buna-N (Rubber) Spider ★† Shaft Diameter
Nema Frame
Coupling Size
MS
Max. Horsepower Rating @ RPM 1725 3450 ML MS ML MS ML
⁄8 1 ⁄2 5 ⁄8 3 ⁄4 7 ⁄8
42 48 56,56 H 66 56HZ, 143T, 145T 182, 184 182T, 184T, 213 215 213T, 215T, 245U, 256U 254T, 256T, 248U, 286U 284T, 286T, 324U, 326U, 326TS 324T, 326T, 364U, 365U 364T, 365T
050 050 050 070 075 090 095 099 100 110 150 190 225
⁄2 ⁄2 1 ⁄2 1 2 3 3 71⁄2 71⁄2 15 30 40 50
⁄2 ⁄2 1 ⁄2 3 ⁄4 1 2 3 5 71⁄2 10 20 25 40
3
11⁄8 13⁄8 15⁄8 17⁄8 21⁄8 23⁄8
1140 1 1
1 1
1 1 1 11⁄2 3 5 5 10 10 25 40 60 75
⁄4 ⁄4 3 ⁄4 1 2 3 5 71⁄2 10 20 30 40 60 3 3
2 2 2 3 71⁄2 10 10 25 25 50 75 125 150
C-30
SRL035 SRL050 SRL070 SRL075 SRL090 SRL099 SRL110 SRL150 SRL190 SRL225
SHL035 SHL050 SHL070 SHL075 SHL090 SHL099 SHL110 SHL150 SHL190 SHL225
Accommodates Coupling
Net Weight Lbs. Buna-N Hytrel
ML035 M 050 — MS 050 ML070 — MS 070 ML075 — MS 075 ML or MS090-095 ML or MS099-100 ML110 — MS110 M150 — MS150 ML190 — MS190 ML225 — MS225
.009 .013 .017 .03 .04 .07 .14 .21 .27 .41
.009 .013 .017 .03 .04 .07 .14 .21 .27 .41
Urethane spiders available. Please consult factory.
Spiders — Urethane† and Bronze★ Catalog Number Urethane Bronze★
Accommodates Coupling
Net Weight Lbs. Urethane Bronze
SUL035 SBL035 SUL050 SBL050 SUL070 SBL070 SUL075 SBL075 SUL090/ SBL090/ 095 095 SUL099/ SBL099/ 100 100 SUL110 SBL110 SUL150 SBL150 SUL190 SBL190 SUL225 SBL225
ML 035 ML050 — MS050 ML070 — MS070 ML075 — MS075
.009 .013 .017 .03
0.05 0.08 0.06 0.15
ML or MS 090-095
.04
0.17
ML or MS 099-100
.07
0.50
ML110 — MS110 ML150 — MS150 ML190 — MS190 ML225 — MS225
.14 .21 .27 .41
0.62 1.00 1.30 1.60
★ Bronze spiders available as Made to Order.
11⁄2 11⁄2 11⁄2 2 3 71⁄2 10 15 20 40 60 75 100
NOTE: Coupling Sizes are based on the rated torque, max. bore and a have a service factor of 1.0. * When Using Hytrel or Bronze spider multiply above horsepower ratings by 3. † When using Urethane spider multiply above horsepower ratings by 1.5.
Catalog Number Buna-N Hytrel
Metric Bore Sizes Available Consult Factory
Martin-Flex
®
Couplings Coupling Size
*QD Bushing (2 Required Per Coupling)
5 6 7 8 9 10 11 12
JA JA SH SDS SK SF SF E
Steel Flange Assembly (2 Required Per Coupling) Flange No. Weight Each
F5JA F6JA F7SH F8SDS F9SK F10SF F11SF F12E
Rubber Element (1 Required Per Coupling) Element No. Weight
3.0 4.0 7.0 8.0 13.0 17.0 18.0 31.0
E5 E6 E7 E8 E9 E10 E11 E12
.6 .9 1.3 1.7 2.0 2.0 3.0 3.8
Max RPM
Horsepower @ 100 RPM (1.0 Factor)
4500 4000 3600 3100 2800 2600 2300 2100
1.03 1.80 3.12 4.68 6.90 8.33 9.92 14.40
Torque (1.0 Service Factor) LB - In LB - Ft
649 1134 1966 2950 4349 5250 6252 9076
* See page B5 for QD bushing bore sizes and dimensions. ** Coupling plus QD bushing. ★ Weight in pounds.
Average Static Torsional Stiffness Coefficient (K) LB - In/DEG LB - In/RAD
54.1 94.5 163.8 245.8 362.4 437.5 521.0 756.3
244 414 544 876 1088 1530 2420 4014
Approx. WR2** (LB - Ft2)
12,850 23,700 31,200 50,200 62,400 87,700 138,700 217,000
.08 .22 .40 .70 1.33 2.10 2.90 5.80
Rubber tire element also available in Neoprene.
Dimensions Coupling Size
A
B
C
D
E
F
H
J
K*
L
M
N
P
Y B.C. Dia.
B.C. Dia.
5 6 7 8 9 10 11 12
51⁄4 61⁄2 73⁄8 83⁄8 91⁄4 10 11 123⁄8
37⁄16 39⁄16 45⁄16 47⁄16 53⁄16 513⁄16 55⁄8 71⁄4
21⁄16 23⁄16 211⁄16 213⁄16 37⁄16 39⁄16 31⁄8 4
29⁄16 211⁄16 33⁄16 35⁄16 315⁄16 41⁄16 37⁄8 43⁄4
⁄8 ⁄8 13 ⁄16 13 ⁄16 11⁄16 11⁄16 11⁄16 13⁄8
4 415⁄16 55⁄8 61⁄2 73⁄8 85⁄16 9 101⁄16
2 2 211⁄16 33⁄16 37⁄8 45⁄8 45⁄8 6
⁄32 ⁄32 7 ⁄32 7 ⁄32 9 ⁄32 5 ⁄16 5 ⁄16 7 ⁄16
11⁄4 11⁄4 15⁄8 15⁄8 21⁄4 23⁄4 23⁄4 31⁄4
.. .. .. .. .. .. .. ..
17⁄16 19⁄16 111⁄16 113⁄16 17⁄16 19⁄16 13⁄8 11⁄4
15⁄16 17⁄16 19⁄16 111⁄16 113⁄16 19⁄16 13⁄8 11⁄4
⁄8 ⁄2 3 ⁄4 7 ⁄8 7 ⁄8 1 15 ⁄16 3 ⁄4
1.66 1.66 21⁄4 211⁄16 35⁄16 37⁄8 37⁄8 5
27⁄16 35⁄16 37⁄8 45⁄8 51⁄4 6 61⁄2 71⁄4
5
5
5 5
3 1
Z Clamp Ring Bolts No. and Size*** Torque Capscrews In Lbs.
(5) 1⁄4 - 20x11⁄8 (5) 5⁄16 - 18x11⁄8 (5) 5⁄16 - 18x11⁄4 (6) 5⁄16 - 18x11⁄2 (6) 3⁄8 - 16x13⁄4 (6) 3⁄8 - 16x13⁄4 (6) 3⁄8 - 16x13⁄4 (6) 1⁄2 - 13x21⁄4
125 200 300 300 400 400 400 900
* Clearance required to remove bushing using pull-up capscrews as jackscrews. ** Shaft ends are normally M or N apart; they may project beyond the bushings. In this case allow space for end float and misalignment. *** Grade 8. Dimensions in inches.
Other Sizes Available as Made-to-Order
C-31
COUPLINGS
Parts List and Engineering Data
Martin-Flex
®
Couplings Martin Flex® flexible couplings smoothly transmit power while compensating for shaft misalignment to 4°, parallel misalignment to 1/8″ and end float to 5/16″. The two piece flange design provides quick and easy installation and the elastomeric element absorbs shock and torsional vibration through a wide temperature range. COUPLINGS
Selection Procedure 1. Select the proper service factor from Chart 1. 2. Determine Design Horsepower by multiplying the Service Factor and the Drive Horsepower. 3. Locate the intercept of Shaft Speed and Design Horsepower from Chart 2. 4. Order per coupling: (2) bushings, (2) flange assemblies, (1) flexible tire element.
Chart 1
Service Factors
Application
Factor
AGITATORS Paddle or Propeller (Vert. or Horiz.), Screw ..... BREWING AND DISTILLING Bottling Machinery, Brew Kettle, Cooker (Cont. Duty), Mash Tub ..... Scale Hopper — Frequent Starting Peaks .... CAN FILLING MACHINE ........ CAR DUMPER.................... CAR PULLER ..................... CLARIFIER ....................... CLASSIFIER ...................... CLAY-WORKING MACHINES Brick Press, Briquette Machine, Clay Working Machine, Pug Mill ........... COMPRESSORS Lobe, Rotary .................. Reciprocating** — 1 cyl. — single acting....... 1 cyl. — double acting ...... 2 cyl. — single acting....... 2 cyl. — double acting ...... 3 cyl.or more — single acting .................. 3 cyl. or more — double acting ................. CONVEYORS Apron, Assembly, Belt, Chain, Flight, Oven .......... Reciprocating................. Screw .......................... CRANES AND HOISTS Main Hoist — Medium Duty ................. Main Hoist — Heavy Duty .................... Skip Hoist, Travel Motion, Trolley Motion, Slope ....... CRUSHERS Cane ........................... Gyratory ....................... DREDGES Cable Reel, Conveyor ....... Cutter Head Drive, Jog Drive ......................
Chart 2
C-32
1.0
1.0 1.5 1.0 1.5 1.5 1.0 1.0
1.5 2.0 3.5 3.0 3.0 2.5 2.5 2.0
1.0 2.5 1.0
1.5 2.0 1.5 2.0 2.5 1.5
Application Pump, Screen Drive, Stacker, Utility Winch ....... DYNAMOMETER................. ELEVATORS Bucket, Freight ............... EXCITER .......................... FANS Centrifugal .................... Cooling Tower ................ Large (Mine, etc.) ........... Light ........................... Propeller (indoor)............ FOOD INDUSTRY Beet Slicer .................... Cereal Cooker ................ Dough Mixer, Meat Grinder ................. GENERATORS Even Load ..................... Hoist or Railway Service.... Welder Load .................. GRIZZLY .......................... KILN............................... LAUNDRY MACHINES Tumbler, Washer ............ LINE SHAFTS .................... Driving Processing Machinery..................... Light ........................... LUMBER INDUSTRY Band Resaw, Circular Resaw ............... Edger, Head Rig, Hog, Log Haul ................ Planer.......................... Rolls Non-Reversing ........ Rolls Reversing .............. Sawdust Conveyor ........... Slab Conveyor, Sorting Table ................. MACHINE TOOLS Auxiliary....................... Main Drive, Notching Press, Planer (Reversing), Plate Planer, Punch Press ................... Traverse .......................
2.5
Size Selection
Factor 1.5 1.0 2.0 1.0 1.0 2.0 1.5 1.0 1.5 1.5 1.0 1.5 1.0 1.5 2.0 2.0 2.0 2.0
1.0 1.0
1.5 2.0 1.5 1.5 2.0 1.0 1.5 1.0
1.5 1.0
Application METAL FORMING MACHINES Draw Bench Carriage, Main Drive, Extruder, Wire Drawing, Flattening Machine ....................... MILLS (Rotary Type) Ball or Pebble Direct or ..... on LS Shaft Gear Reducer.... on HS Shaft Gear Reducer.... Dryer and Cooler ............. Rod or Tube Direct or........ on LS Shaft Gear Reducer.... on HS Shaft Gear Reducer.... Tumbling Barrel .............. MIXERS Concrete (Continuous or intermittent), MullerSimpson type ................. OIL INDUSTRY Chiller ......................... Oil Well Pumping (not over 150% peak torque) .... Paraffin Filter Press ......... PAPER MILLS Agitator ........................ Barking Drum ................. Beater and Pulper............ Bleacher....................... Calender....................... Chipper ........................ Couch, Cylinder, Dryer...... Felt Stretcher ................. Fourdrinier .................... Jordan ......................... Press........................... Pulp Grinder .................. Stock Chest ................... Stock Pump Reciprocating................. Rotary.......................... Suction Roll................... Winder......................... PARAFFIN FILTER PRESS...... PRINTING PRESS ............... PROPELLER (Marine) .......... PULVERIZERS Hammermill — Light Duty .. Hammermill — Heavy Duty.
Factor
2.0 2.5 2.5 2.0 1.5 2.5 2.5 2.0 1.5
1.5 1.0 2.0 1.5 1.0 2.5 1.5 1.0 2.0 3.0 1.5 1.0 1.5 2.0 2.0 2.0 1.5 2.0 1.5 2.0 1.5 1.5 1.5 1.5 1.5 2.0
Application Hog............................. Roller .......................... PUMPS Centrifugal .................... Descaling, Gear Type ....... Oil Well Pumping (not over 150% peak torque) .... Rotary — other than gear .. Reciprocating — 1 cyl. — single acting....... 1 cyl. — double acting ...... 2 cyl. — single acting....... 2 cyl. — double acting ...... 3 cyl. — or more ............ RUBBER INDUSTRY Banbury Mixer ................ Calender....................... Cracker, Mixing Mill, Plasticator .................... Refiner, Sheeter, Tire Building Machine ............ Tire and Tube Press Opener (Based on Peak Torque) .... Tuber and Strainer........... Warming Mill ................. Washer ........................ SCREENS Air Washing................... Coal and Sand (Rotary) ..... Vibrating ......................
Factor 2.0 1.5 1.0 1.5 2.0 1.5 2.5 2.0 2.0 1.5 1.5 2.5 2.0 2.5 2.0 1.0 1.5 2.0 2.5 1.0 1.5 2.5
Application Water .......................... SEWAGE DISPOSAL EQUIPMENT...................... SHOVEL........................... SHREDDER....................... STEEL INDUSTRY Cold Mills Coiler (up or down) .......... Strip, Temper................. Hot Mills Coiler (up or down), Edger Drive ................... Feed Roll (Blooming), Roughing Mill Delivery (non-reversing), Sheet, Strip ................... Rod Mill ....................... Soaking Pit Cover Drive..... STEERING GEAR ................ STOKER........................... TEXTILE MILLS Batcher ........................ Calender, Card Machine, Dry Can............ Dyeing Machinery ........... Loom........................... Mangel, Napper, Soaper ... Spinner, Tenter Frame ...... WINDLASS ....................... WOODWORKING MACHINES ..
Factor 1.0 1.0 2.0 1.5
1.5 2.0
1.5
3.0 2.5 3.0 1.0 1.0 1.0 1.5 1.0 1.5 1.0 1.5 1.5 1.0
The service factors listed are intended only as a general guide for smooth power sources such as electric motors and steam turbines. Add 0.5 to factor for somewhat rougher power sources such as internal combustion engines of four or more cylinders, steam engines and water turbines. Where substantial shock occurs or starting or stopping is frequent as on some “inching” drives and on some reversing drives or where the power source is an internal combustion engine with less than four cylinders — consult factory. Where torsional vibrations occur as in, for example, internal combustion engines or reciprocating compressors or pump applications, check the coupling for possible development of damaging large amplitude vibrations. ** Add 0.5 to factor if without flywheel.
Coupling Safety WARNING & SAFETY REMINDER Safety must be considered a basic factor in machinery operation at all times. Most accidents are the result of carelessness or negligence. All rotating power transmission products are potentially dangerous and must be guarded by the contractor, installer, purchaser, owner, and user as required by applicable laws, regulations, standards, and good safety practice. Additional specific information must be obtained from other sources including the latest editions of American Society of Mechanical Engineers; Standard A.N.S.I. B15.1. A copy of this standard may be obtained from the American Society of Mechanical Engineers at 345 East 47th Street, New York, NY 10017 (212-705-7722). It is the responsibility of the contractor, installer, purchaser, owner, and user to install, maintain, and operate the parts or components manufactured and supplied by Sprocket & Gear, Inc., in such a manner as to comply with the Williams-Steiger Occupational Safety Act and with all state and local laws, ordinances, regulations, and the American National Standard Institute Safety Code.
CAUTION Guards, access doors, and covers must be securely fastened before operating any equipment. If parts are to be inspected, cleaned, observed, or general maintenance performed, the motor driving the part or components is to be locked out electrically in such a manner that it cannot be started by anyone, however remote from the area. Failure to follow these instructions may result in personal injury or property damage.
WARNING NOTE: CATALOG DIMENSIONS Every effort is made to keep all catalog dimensions and styles current in the catalog, however from time to time, it is necessary because of manufacturing changes to alter stock products dimensionally. If any stock product dimension or style shown in this catalog is critical to your application please consult factory for certification.
25
Made-to-Order and Stock Products Screw Conveyor Components and Accessories
SCREWS HOT DIPPED GALVANIZED
ANGLE FLANGED “U” TROUGH MILD STEEL AND GALVANIZED
FORM FLANGED “U” TROUGH MILD STEEL AND GALVANIZED
SECTIONAL FLIGHTS MILD STEEL
TUBULAR HOUSING MILD STEEL AND GALVANIZED
TROUGH ENDS DISCHARGE GATE FLAT RACK AND PINION
INLETS AND DISCHARGE SPOUTS MILD STEEL AND GALVANIZED
SHAFT SEAL WASTE PACK
HELICOID SCREWS RIGHT HAND AND LEFT HAND MILD STEEL AND GALVANIZED
ELEVATOR BUCKETS
SHAFT SEAL PLATE
HANGER MILD STEEL AND GALVANIZED
STYLE 216
SHAFT SEAL SPLIT GLAND
HANGER STYLE 70 SHAFT SEAL COMPRESSION TYPE PACKING GLAND
TAIL COUPLING AND DRIVE SHAFTS
WITH AND WITHOUT FEET MILD STEEL AND GALVANIZED
HANGER STYLE 220 HANGER STYLE 226 MILD STEEL AND GALVANIZED
THRUST ASSEMBLY TYPE E WITH DRIVE SHAFT
SPECIALS
HANGER STYLE 19B
TROUGH END BEARINGS BALL AND ROLLER
SHAFT SEAL FLANGED PRODUCT DROP-OUT
HELICOID FLIGHTING RIGHT HAND AND LEFT HAND MILD STEEL AND GALVANIZED.
HANGER BEARINGS STYLE 220/226 HARD IRON BRONZE NYLATRON WOOD - GATKE
Martin Martin
HANGER BEARINGS HARD IRON UHMW WOOD GATKE
SADDLES AND FEET
For more information about
Martin
and our other quality products, join us at our web site www.martinsprocket.com 26
SCREW CONVEYOR DRIVE WITH ACCESSORIES
SPEED REDUCER SHAFT MOUNTED WITH ACCESSORIES.
FLANGED COVER WITH ACCESSORIES
Made-to-Order and Stock Products Stock QD V-Belt Sheaves
All Steel Stock Sprockets
BORED TO SIZE HARDENED TEETH
DOUBLE SINGLE HARDEND TEETH
SABER TOOTH® HARDENED TEETH
QD TRIPLE
Stock Bushings/Hubs
BUSHINGS TYPE QD STEEL WITH KEYSEAT SIZE SF-N
“3V” HI-CAP®
“5V” HI-CAP®
“8V” HI-CAP
Stock Tapered Bushed V-Belt Sheaves
TAPERED BUSHING
QD IDLER BUDSHING
Stock Gears/Steel and Cast
CONVENTIONAL C SECTION TAPER BUSHED
“3V” HI-CAP® TAPER BUSHED
CONVENTIONAL B SECTION TAPER BUSHED
Stock Couplings/Covers
Spur Gears - Stocked in both 14-1/2º & 20º Pressure Angles
SPUR TYPE B
BEVEL
SPUR 3 DP
MITER
GEAR RACK
WORM GEAR
RUBBER ELEMENT -FLEX® STOCK BORE
Martin
ROLLER CHAIN STOCK BORE
JAW
COUPLING COVERS
WORM
Stock Timing Pulleys
FINISHED BORE
“QD”
SC SPACER
TPR ELEMENT
Martin’S NEW QUADRA-FLEX® COUPLING Stock Sintered Metal and Sinteed Steel Products. TIMING PULLEY TAPERED BUSHING
TIMING PULLEY QD
TIMING PULLEY STOCK BORE
HANGER BEARINGS.
STOCK BORE
QD
MTO
Martin’S NEW HTS (HIGH TORQUE SPROCKETS) 27
Extensive stockyards of screws are available for quick shipment.
A broad inventory of equipment ensures prompt worldwide delivery.
Quality material and an experienced staff means a rapid turnaround for you, our customer.
SERVICE CENTERS WORLDWIDE USA
Mini Manufacturing Centers
General Offices Sales and Manufacturing
Boston, MA
Arlington, TX 3100 Sprocket Drive 76015-2898 P.O. Box 91588 • Arlington, Texas 76015-0088 817-258-3000 (FAX 817-258-3333)
Sales and Manufacturing Danielsville, PA 3376 Delps Road 18038 P.O. Box 267 • Danielsville, PA 18038-0267 610-837-1841 (FAX 610-837-7337)
Ft. Worth, TX (Conveyor Division) 3600 McCart Street (76110-4692) P.O. Box 1038 • Ft. Worth, TX 76101-1038 817-258-3000 (FAX 817-258-3173)
Mansfield, TX 811 4th Avenue 76063 P.O. Box 193 • Mansfield, TX 76063-0193 817-473-1520 (FAX 817-473-0465)
357 Fortune Boulevard Milford, MA 01757 508-634-3990 (FAX 508-634-3998)
Charlotte, NC 3901 South I-85 Service Road 28208 Box 19447 • Charlotte, NC 28219-0447 704-394-9111 (FAX 704-394-9122)
Chicago, IL 1505 Birchwood Avenue 60018-3001 P.O. Box 1307 • Des Plaines, IL 60017-1307 847-298-8844 (FAX 847-298-2967)
Denver, CO 10800 East 54th Avenue 80239 P.O. Box 39208 • Denver CO 80239-0208 303-371-8466 (FAX 303-371-7116)
Houston, TX 9910 Bent Oak Drive 77040 P.O. Box 41209 • Houston, TX 77241-1209 713-849-4330 (FAX 713-849-4807)
Montpelier, OH
Kansas City, MO
350 Airport Road 43543 P.O. Box 29 • Montpelier, OH 43543-0029 419-485-5515 (FAX 419-485-3565)
1520 N. Commerce Avenue 64120 P.O. Box 4961 • Kansas City, MO 64120-4961 816-231-5575 (FAX 816-231-1959)
Sacramento, CA
Los Angeles, CA
1199 Vine Street 95814-0426 5920 S. Triangle Dive P.O. Box 13856 • Sacramento, CA 95853-3856 Commerce, CA 90040-3688 916-441-7172 (FAX 916-441-4600) 323-728-8117 (FAX 323-722-7526)
Scottdale, GA
Minneapolis, MN
3303 Church Street 30079-1395 P.O. Box 886 • Scottdale, GA 30079-0886 404-292-8744 (FAX 404-292-7771)
10601 Hampshire Avenue South Bloomington, MN 55438-2395 952-829-0623 (FAX 952-944-9385)
Ft. Worth, TX (Tool & Forge Division)
Portland, OR
3600 McCart Street 76110-4692 P.O. Box 1038 • Ft. Worth, TX 76101-1038 817-258-3000 (FAX 817-258-3173)
3030 N.W. Industrial Portland, OR 97210-0046 503-223-7261 (FAX 503-221-0203)
3201 Queen Palm Drive Tampa FL 33619 813-623-1705 (FAX 813-626-8953)
Wayne, NJ 7 High Point Drive 07470-7432 P.O. Box 527 • Wayne, NJ 07474-0527 973-633-5700 (FAX 973-633-7196)
Manufacturing Only Abilene, TX Clarksville, TX San Angelo, TX Paragould, AR (Includes the Plastics Div.)
CANADA
Sales and Manufacturing
Martin Sprocket & Gear Canada Inc. 896 Meyerside Drive Mississauga, Ontario, Canada L5T 1R9 905-670-1991 (FAX 905-670-2110)
Martin Sprocket & Gear Canada Inc. (Conveyor Division)
Box C3, RR #1 Ayr. Ontario, Canada NOB IEO 519-621-0546 (FAX 519-621-4413)
CHINA Hong Kong Shanghai Fuzhou Chengdo
MEXICO
Sales and Manufacturing
Martin
Sprocket & Gear de Mexico, S.A. de C.V.
Km 52.8 Carretera, Naucalpan-Toluca Parque Industrial, Toluca 2000 Calle 3, Manzana VII, Lote 11 Toluca Edo. de Mexico, C.P. 50200 011-52-72-790023 (FAX 011-52-72-790024)
Tampa, FL
Sold by the World’s Greatest Sales People. Our Distributors.
Martin
SPROCKET & GEAR, INC. 3100 SPROCKET DR. • ARLINGTON, TX 76015 • 817-258-3000
Martin Products are made in North America. For more information, contact your nearest Martin Distributor or Service Center. COPYRIGHT 1999 •
28
Martin SPROCKET & GEAR, INC. • ALL RIGHTS RESERVED