Quadra_Flex_Couplings

Page 1


Index SECTION C

PRODUCT

COUPLINGS

COUPLINGS

PAGE

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1 COUPLING COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2 QUADRA-FLEX® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 — C-24 Sleeve Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 — C-8 Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9 Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14 Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15 — C-19 Keyseat Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 Spacer Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20 — C-23 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24 CHAIN COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-25 — C-27 Bored-To-Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26 QD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26 Taper Bushed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26 Coupling Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 Plain Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27 JAW COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-28 — C-30 Horsepower Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-29 ML & MS Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30 ML & MS Spiders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30

Martin-FLEX

®

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-31 — C-32

Stock Sizes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-31

Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-32 C-1


Coupling Comparison

COUPLINGS

Couplings Comparison Chart Connecting Medium

Max. H. P. Per 100 RPM

Max. RPM

CHAIN

ROLLER CHAIN

700

5000

3

JAW

ELASTOMERIC SPIDER

3.6

3600

1

Martin FLEX

ELASTOMERIC TIRE

14.4

4500

QUADRA FLEX®

ELASTOMERIC SLEEVE

115

9200

Type

®

Parallel

⁄8 — 61⁄8″

.015

⁄8 — 25⁄8″

.015

3

⁄8 — 31⁄2″

1

.330°

⁄2 — 6″

1

⁄8

.062

Temperature

Vibration Dampening

Range

CHAIN

NONE

NONE

-30°

225°

JAW

MODERATE

MODERATE

-60°

250°

★1

Martin FLEX

EXCELLENT

EXCELLENT

-45°

210°

★2

EXCELLENT

EXCELLENT

-50°

275°

★3

QUADRA-FLEX®

MODERATE

-30°

275°

★4

®

C-2

Angle

Shock Load Capacity

Type

★1 ★2 ★3 ★4

Allowable Misalignment

Bore Range

With Hytrel® Spider Neoprene Element TPR Sleeve With EPDM Sleeve

Fahrenheit


Whatever Your Need For Couplings — Martin Has Them Martin Offers Two Complete Lines of Jaw Couplings —

Martin-Flex® flexible couplings

One for Greater Horsepower and One for Interchngeability.

smoothly transmit power while compensating for shaft misalignment to 4°, parallel misalignment to 1/8” and end float to 5/16”. The two piece flange design provides quick and easy installation and the elastomeric element absorbs shock and torsional vibration through a wide temperature range.

ML — Type

MS — Type

For the Most Complete Line of Chain Couplings Available.

S/B

BS

TB

QD

Aluminum

Plastic

Martin QUADRA-FLEX

® • A Proven Design Which Offers Long Life, Torsional Flexibility, Ease of Installation, and Withstands Misalignment, Shock, and Vibration.

C-3

COUPLINGS

Couplings


QUADRA-FLEX速 4-Way Flexing

COUPLINGS

Quadra-Flex速 FLEXIBLE COUPLINGS

Stocked Nationwide In Sizes 3 Through 16 Styles J, S, B, and SC Spacers

C-4


COUPLINGS

QUADRA-FLEX® 4-Way Flexing

Martin QUADRA-FLEX

®

Couplings, Non Lubricated, Maintenance Free, Easy and Quick Installation

Handles All Combinations of Shock, Vibration, and Misalignment

Parallel

Angular

Torsional

Axial

QUADRA-FLEX® couplings absorb parallel misalignment without wear and with minimal loss of energy. The amount of parallel offset handled varies by size from .015″ on the size 5 up to .062″ on the size 16. This minimizes the radial loads on bearings when parallel misalignment occurs.

Due to the flexing characteristics of the sleeve and the locking action of the teeth, QUADRA-FLEX® couplings easily handle angular misalignment up to 1 degree without any appreciable wear.

QUADRA-FLEX® sleeves are torsionally resilient and are well suited to absorbing shocks and dampening vibrations that would otherwise be transmitted between the equipment.

The axial flexibility of the sleeve allows the QUADRAFLEX® coupling to accept a limited amount of end float. This serves to reduce thrust loads transferred to bearings. QUADRA-FLEX® units will accept axial movement of approximately 1/8″.

C-5


Styles Available in Three Styles COUPLINGS

Type J and S Flanges

Type B Flanges

Bored-to-size flanges are manufactured for a slip fit on standard shafting. Available from stock in a wide range of shaft sizes.

Manufactured from high strength cast iron to fit standard QD bushings in sizes 6 thru 16.

Fast Coupling Disassembly

Type SC Spacer Flange

Martin offers the first true drop-out spacer assembly for the

QUADRA-FLEX 速 SC Spacer Couplings feature all standard spacing requirements for the pump industry. Spacer sizes range from sizes 4 thru 14.

4JSC spacer coupling. The center portion of the spacer can be taken out, just as in the 5SC thru 14SC, by simply removing four cap screws in each hub. The couplings center section can then be lifted out and the pump gaskets exposed. Flats on the spacer hubs facilitate turning shafts with a wrench.

C-6


Sleeve Selection

Flanges

COUPLINGS

QUADRA-FLEX® Nomenclature

Sleeves

Type

Description

Type

Description

J★ S B SC

SINTERED STEEL, BORED-TO-SIZE CAST IRON, BORED-TO-SIZE CAST IRON, QD BUSHED SPACER COUPLING FLANGES

JEM JEMS EM E N H HS

TPR – 1-PIECE SOLID, THERMOPLASTIC TPR – 1-PIECE SPLIT, THERMOPLASTIC TPR – 2-PIECE W/RETAINING RING EPDM – 2-PIECE W/RETAINING RING NEOPRENE – 2-PIECE W/RETAINING RING HYTREL – 1-PIECE SOLID HYTREL – 2-PIECE

★ — #6 Currently Supplied in Cast Iron

Hubs – (For SC flanges) Type

Description

H HS

REGULAR LENGTH SHORT LENGTH

QUADRA-FLEX® couplings come in a variety of styles and designs to meet specific customer needs. These include flanges and sleeves of various types and materials. The total product line includes 13 sizes varying in torque ratings up to 72,000 in-lbs. When ordering QUADRA-FLEX® couplings, the following basic procedure should help expedite order processing. For coupling flanges, give the basic coupling size, then the letter for the type flange followed by the bore size required. For coupling sleeves, give the coupling size followed by the letter(s) designating the type and material required. (See above)

Example: Type B Flange

8B — SH

Size 8

Flange B

Bushing SH

(Note: The SH bushing with required bore size should be specified separately.) Example: Sleeves Size 8 13

8JEM 13E

Style & Material Solid, TPR 2 Piece, EPDM

The following are various examples for reference: (Note: Unless specified, TPR (3 thru 12) or EPDM (13 thru 16) will be supplied.)

Example: Type J Flange

5J x 3/4″ 7S x 30mm

Size 5 7

Flange J S

Bore 3 ⁄4″ 30mm

(Note: Bored-to-size flanges are furnished with standard keyway and 2 setscrews unless specified otherwise.)

Example: Complete spacer coupling 1 2 1 1

6EM 6SC35 6H x 1″ 6H x 11/8″

(6 TPR 2 Piece Sleeve) (Flanges for 31/2″ dropout) (6 Spacer Hub for 1″ Bore) (6 Spacer Hub for 11/8″ Bore)

C-7


Sleeve Selection QUADRA-FLEX ® coupling sleeves are available in four different types of compounds. These include TPR (ThermoPlastic Rubber) in types JEM, JEMS, EM; EPDM

COUPLINGS

TPR

Rubber in type E; Neoprene in type N; Hytrel in type H and HS. To determine the sleeve best suited for the application, the material characteristics are given below.

NEOPRENE

EPDM

(Sizes 3-12)

(Sizes 13-16)

(Sizes 11-16)

QUADRA-FLEX® couplings are usually supplied with TPR sleeves in sizes 3-12. TPR is a general use sleeve which combines the characteristics of both EPDM & Neoprene into one. These sleeves operate within a temperature range from -50° F to +275° F (-46° C to +135° C). Torsional flexibility is 15°.

QUADRA-FLEX® couplings are usually supplied with EPDM rubber sleeves in sizes 13-16. EPDM is a general use sleeve and can operate within a temperature range from -30° F to +275° F (-34° C to +135° C). Torsional flexibility is 15°.

Neoprene flexible sleeves are also available in sizes 11-14. These sleeves offer a higher resistance than EPDM and are self-extinguishing. Operating temperature range for this sleeve is 0° F to +200° F (-18° C to +93° C). Torsional flexibility is 15°.

*HYTREL® (Sizes 6-14) Hytrel sleeves are molded specifically for high torque applications. The type H will transmit approximately four times as much power as an equivalent TPR, EPDM, or Neoprene sleeve. Hytrel has an operating temperature from -65° F to +250° F (-54° C to +121° C). Torsional flexibility is 7°. Note: Do not use a Hytrel sleeve as a replacement for a TPR, EPDM, or Neoprene sleeve.

Sleeve Chemical Resistance Resistance To:

Acetone Ammonia, Anhydrous Ammonium Hydroxide Solutions ASTM hydrocarbon test fluid ASTM oil no. 1 ASTM oil no. 3 ASTM reference fuel A ASTM reference fuel B ASTM reference fuel C Benzene Butane Carbon Tetrachloride Chlorobenzene Chloroform Chromic Acid, 10-50% Dowtherm A Solvent Ethyl Alcohol Ethylene Glycol Fuel Oil Gasoline Glycerine Hydraulic Oils Hydrochloric Acid, 20% Hydrogen Peroxide, 88¹⁄₂%

TPR

EPDM

Neoprene★

Hytrel★

A B

A T

B A

B N

T N B B B B B C B X C X T X A A B B A B A N

A C C C C C X C B C X C T N A A X B-C T N T T

A(158F) X A B(158F) A C C C A C X C C B A(158F) A(158F) A B A(158F) A A B

T A A A A A B B A C X C N N A A A A A A B T

A — Fluid has little or no effect B — Fluid has minor to moderate effect C — Fluid has severe effect

Resistance To:

EPDM

Neoprene★

Hytrel★

A B T B A B B A T T A A

T X ... X T X C T A T T A

A B C B(158F) A(158F) A C B C B T C

A T B A A A A B C C N A

N A A T A A T C C B A C

X T A T T T T C X C A(158F) C

B-C A(158F) A B(158F) A(158F) B-C A C C C A(212F) X

X A A T A C T B C N A(158F) B

N — No evaluation has been attempted. T — No data; likely to be compatible X — No data; not likely to be compatible

*Hytrel is a Registered Trademark of Dupont

C-8

TPR

Isopropyl Kerosene Lacquer Solvents Lubricating Oils Methyl Alcohol Mineral Oil Naphtha Nitric Acid, 10% Nitrobenzene Phenol Phosphoric Acid, 20% Phosphate Esters Pickling Solution (20% Nitric Acid, 4% HF) Soap Solutions Sodium Hydroxide, 20% Stearic Acid Sulfuric Acid, up to 50% Sulfuric Acid, up to 80% Tannic Acid, 10% Toluene Trichloroethylene Turpentine Water Xylene


Selection Procedure When the driver is an electric motor with standard speed. Step 1. Determine Service Factor (SF) Symbol based on equipment listed on page C-10. Step 2. Determine proper Service Factor from chart at top of page C-10.

When the driver is other than an electric motor or the speeds are different than those shown in the chart on page C-11. Step 1. Follow steps 1 & 2 in previous procedure. Step 2. Calculate Horsepower at 100 RPM as follows: HP at 100 RPM = HP x Service Factor x 100

Step 3. Refer to page C-12 and C-13 for proper selection of coupling. Based on chemical resistance and operating environment found on page C-8, select from chart the type of sleeve material. Find RPM of motor, then, in the column for service factor determined in Step 2, read down to the corresponding horsepower of motor being used as the driver. The number listed is the correct coupling size. Example: A coupling is needed to connect a 25 HP standard electric motor to a lumber log haul at 1750 RPM. 1. Service Factor Symbol — H 2. Service Factor — 2.0 3. Coupling Size — 9 with TPR sleeve or 6 with Hytrel Sleeve

coupling RPM

Step 3. Select coupling size from Tables A or C. Find a HP equal to or greater than the HP/100 RPM Step 4. Check Maximum bore to be sure that both shaft sizes do not exceed figure listed for size selected in step 4. If maximum is exceeded select the next largest size which will allow for bore size. Do not exceed maximum RPM for new size selected. Example: A bucket elevator is driven by a motor/reducer and requires a coupling to transmit 14 HP at 1300 RPM. 1. Service Factor Symbol — M 2. Service Factor — 1.5 3. HP at 100 RPM = 14 x1.5 x 100 = 1.61 HP/100 RPM 1300

Step 4. Select flanges from pages C-15 thru C-19, check coupling bore size range for proper shaft fit. ★ NOTE: Do not oversize coupling hub — will cause premature wear of element.

4. Refer to page C-11; under column for 100 RPM the required 1.61 HP falls between the size 7 (1.2) and the size 8 (1.8). Correct selection is size 8 with TPR sleeve. Check bore sizes for flanges on pages C-15 thru C-19.

Maximum RPM and Allowable Misalignment Size

Maximum RPM

3 4 5 6 7 8 9 10 11 12 13 14 16

9200 7600 7600 6000 5250 4500 3750 3600 3600 2800 2400 2200 1500

Types JEM, JEMS, EM, E and N Parallel Angular

.010 .010 .015 .015 .020 .020 .025 .025 .032 .032 .040 .045 .062

.035 .043 .056 .070 .081 .094 .109 .128 .151 .175 .195 .242 .330

Types H and HS Parallel

Angular

— — — .010 .012 .015 .017 .020 .022 .025 .030 .035 —

— — — .016 .020 .025 .028 .032 .037 .042 .050 .060 —

Note: Values shown above apply if the actual torque transmitted is more than 1⁄4 the coupling rating. For lesser torque, reduce the above values by 1⁄2.

C-9

COUPLINGS

Selection Procedure


Service Factors Service Factors For QUADRA-FLEX® Couplings COUPLINGS

Service Factor Symbol

Electric Motor Standard Torque

Electric Motor High Torque

Turbines

Reciprocating Engines

L (LIGHT) M (MEDIUM) H (HEAVY)

1.25 1.5 2.0

1.5 2.0 2.5

1.0 1.25 1.5

1.5 2.0 2.5

Table 1 Application

SF Symbols

AGITATORS - Paddle, Propeller, Screw . . . . . . . . . L BAND RESAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . M BARGE HAUL PULLER. . . . . . . . . . . . . . . . . . . . . . H BARKING (Lumber). . . . . . . . . . . . . . . . . . . . . . . . . H BAR SCREEN (sewage). . . . . . . . . . . . . . . . . . . . . . L BATCHES (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . L BEATER AND PULPER (paper) . . . . . . . . . . . . . . . M BENDING ROLL (metal) . . . . . . . . . . . . . . . . . . . . . M BLEACHER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . L BLOWERS Centrifugal, Vane . . . . . . . . . . . . . . . . . . . . L Lobe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M BOTTLING MACHINERY. . . . . . . . . . . . . . . . . . . . . L BREW KETTLES (distilling) . . . . . . . . . . . . . . . . . . . L BUCKET ELEVATOR OR CONVEYOR. . . . . . . . . . M CALENDERS Calender (paper) . . . . . . . . . . . . . . . . . . . . M Calender-super (paper, rubber) . . . . . . . . . H CANE KNIVES (sugar) . . . . . . . . . . . . . . . . . . . . . . M CARD MACHINE (textile) . . . . . . . . . . . . . . . . . . . . H CAR DUMPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . H CEMENT KILN . . . . . . . . . . . . . . . . . . . . . . . . . . . . H CENTRIFUGAL BLOWERS COMPRESSORS, FANS or PUMPS . . . . . . . . . L CHEMICAL FEEDERS (sewage) . . . . . . . . . . . . . . . L CHILLER (oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M CHIPPER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . . H CIRCULAR RESAW . . . . . . . . . . . . . . . . . . . . . . . . M CLARIFIER or CLASSIFIER . . . . . . . . . . . . . . . . . . . L CLAY WORKING MACHINERY . . . . . . . . . . . . . . . M COLLECTORS (sewage) . . . . . . . . . . . . . . . . . . . . . L COMPRESSORS Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . L Reciprocating . . . . . . . . . . . . . . . . . . . . . . . * Screw, Lobe . . . . . . . . . . . . . . . . . . . . . . . . L CONCRETE MIXERS . . . . . . . . . . . . . . . . . . . . . . . M CONVERTING MACHINE (paper) . . . . . . . . . . . . . M CONVEYORS Apron, Assembly Belt, Flight. . . . . . . . . . . . L Oven, Screw . . . . . . . . . . . . . . . . . . . . . . . . L Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . M COOKERS- Brewing, Distilling, Food . . . . . . . . . . . L COOLING TOWER FANS . . . . . . . . . . . . . . . . . . . . H COUCH (paper) . . . . . . . . . . . . . . . . . . . . . . . . . . . M CRANES & HOISTS . . . . . . . . . . . . . . . . . . . . . . . . M Heavy Duty Mine . . . . . . . . . . . . . . . . . . . . H CRUSHERS — Cane (sugar), Stone, Ore . . . . . . . . H CUTTER — Paper. . . . . . . . . . . . . . . . . . . . . . . . . . H CYLINDER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . H DEWATERING SCREEN (sewage) . . . . . . . . . . . . M * Consult Factory

C-10

Application

SF Symbols

DISC FEEDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L DOUGH MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . M DRAW BENCH CONVEYOR & Main Drive . . . . . . . H DREDGES Cable Reel, Pumps . . . . . . . . . . . . . . . . . . M Cutter Head Drive, Jig Drive . . . . . . . . . . . H Screen Drive . . . . . . . . . . . . . . . . . . . . . . . H Maneuvering and Utility Winch . . . . . . . . . M Stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . M DYNAMOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . L DRYERS (rotary) . . . . . . . . . . . . . . . . . . . . . . . . . . M EDGER (lumber) . . . . . . . . . . . . . . . . . . . . . . . . . . . H ELEVATORS Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . M Escalator . . . . . . . . . . . . . . . . . . . . . . . . . . L Freight, Passenger, Service, Man Lift . . . . H ESCALATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . L EXTRUDER (metal) . . . . . . . . . . . . . . . . . . . . . . . . . H FANS Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . L Cooling Tower . . . . . . . . . . . . . . . . . . . . . . H Forced Draft, Large Industrial, Mine . . . . . M FEEDERS Apron, Belt, Disc . . . . . . . . . . . . . . . . . . . . . L Reciprocating . . . . . . . . . . . . . . . . . . . . . . . H Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . M FILTER, PRESS-OIL. . . . . . . . . . . . . . . . . . . . . . . . M GENERATORS Uniform load . . . . . . . . . . . . . . . . . . . . . . . . L Varying load, Holst. . . . . . . . . . . . . . . . . . . M Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . H GRIT COLLECTOR (sewage). . . . . . . . . . . . . . . . . . L GRIZZLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H HAMMERMILL Light Duty, Intermittent . . . . . . . . . . . . . . . M Heavy Duty, Continuous. . . . . . . . . . . . . . . H HOISTS Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . H Medium Duty . . . . . . . . . . . . . . . . . . . . . . . M JORDAN (paper) . . . . . . . . . . . . . . . . . . . . . . . . . . . H KILN, ROTARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . H LAUNDRY WASHER or TUMBLER. . . . . . . . . . . . . H LINE SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L LOG HAUL (lumber) . . . . . . . . . . . . . . . . . . . . . . . . H LOOM (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . . . M MACHINE TOOLS, MAIN DRIVE . . . . . . . . . . . . . . M MANGLE (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . L MASH TUBS (distilling) . . . . . . . . . . . . . . . . . . . . . . L MEAT GRINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . M METAL FORMING MACHINES . . . . . . . . . . . . . . . M

Application

SF Symbols

MILLS Ball, Pebble, Rod, Tube . . . . . . . . . . . . . . . H Rubber, Tumbling. . . . . . . . . . . . . . . . . . . . H Dryer and Cooler . . . . . . . . . . . . . . . . . . . . M MIXER Concrete, Muller . . . . . . . . . . . . . . . . . . . . M Banbury . . . . . . . . . . . . . . . . . . . . . . . . . . . H ORE CRUSHER . . . . . . . . . . . . . . . . . . . . . . . . . . . H OVEN CONVEYOR . . . . . . . . . . . . . . . . . . . . . . . . . L PLANER (metal or wood) . . . . . . . . . . . . . . . . . . . . M PRESSES Brick, Brlquette Machine . . . . . . . . . . . . . . H Notchlng, Paper, Punch, Printing . . . . . . . M PUG MILL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M PULP GRINDER (paper) . . . . . . . . . . . . . . . . . . . . . H PULVERIZERS Hammermill — light duty, Roller . . . . . . . . M Hammermill — heavy duty, Hog. . . . . . . . . H PUMPS Centrifugal, Axial . . . . . . . . . . . . . . . . . . . . L Gear, Lobe, Vane . . . . . . . . . . . . . . . . . . . M Reciprocating — sgl. or dbl. acting . . . . . . * REEL, REWINDER (paper) CABLE . . . . . . . . . . . . M ROD MILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H SAWDUST CONVEYOR . . . . . . . . . . . . . . . . . . . . . L SCREENS Air Washing, Water . . . . . . . . . . . . . . . . . . L Rotary for coal or sand . . . . . . . . . . . . . . . M Vibrating . . . . . . . . . . . . . . . . . . . . . . . . . . H SCREW CONVEYOR . . . . . . . . . . . . . . . . . . . . . . . L SLAB CONVEYOR (lumber) . . . . . . . . . . . . . . . . . M SLITTERS (metal) . . . . . . . . . . . . . . . . . . . . . . . . . . M SOAPERS (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . L SORTING TABLE (lumber) . . . . . . . . . . . . . . . . . . . M SPINNER (textile) . . . . . . . . . . . . . . . . . . . . . . . . . M STOKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L SUCTION ROLL (paper) . . . . . . . . . . . . . . . . . . . . M TENTER FRAMES (textile) . . . . . . . . . . . . . . . . . . . M TIRE BUILDING MACHINES. . . . . . . . . . . . . . . . . . H TIRE & TUBE PRESS OPENER . . . . . . . . . . . . . . . L TUMBLING BARRELS . . . . . . . . . . . . . . . . . . . . . . H WASHER and THICKENER (paper) . . . . . . . . . . . . M WINCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M WINDERS, Paper, Textile, Wire . . . . . . . . . . . . . . . M WINDLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M WIRE Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . H Winding . . . . . . . . . . . . . . . . . . . . . . . . . . . M WOODWORKING MACHINERY . . . . . . . . . . . . . . . L


Coupling Ratings Table 2A Coupling Size

ThermoPlastic Rubber (TPR), EPDM & Neoprene Sleeve Construction

100

860

Basic HP Ratings Per Given RPM 1160

1750

3500

Rated Torque (in.-lb.)

Torsional • Stiffness Factor (in.-lb./radians)

Maximum RPM

3

TPR

.10

.8

1.1

1.7

3.3

60

229

9200

4

TPR

.19

1.6

2.2

3.3

6.7

120

458

7600

5

TPR

.38

3.3

4.4

6.7

13.0

240

916

7600

6

TPR

.71

6.1

8.3

12.5

25.0

450

1718

6000

7

TPR

1.20

10.0

13.0

20.0

40.0

725

2769

5250

8

TPR

1.80

16.0

20.0

32.0

63.0

1135

4335

4500

9

TPR

2.80

25.0

33.0

50.0

100.0

1800

6875

3750

10

TPR

4.60

39.0

53.0

80.0

160.0

2875

10980

3600

11

TPR

7.20

62.0

83.0

126.0

252.0

4530

17300

3600

12

TPR

11.40

98.0

132.0

200.0

7200

27500

2800

13

EPDM & Neoprene

18.00

155.0

209.0

315.0

11350

43350

2400

14

EPDM & Neoprene

28.60

246.0

331.0

500.0

18000

68755

2200

16

EPDM

75.00

645.0

870.0

47250

180480

1500

1750

3500

Rated Torque (in.-lb.)

Torsional • Stiffness Factor (in.-lb./radians)

Maximum RPM

Hytrel

Table 2C Coupling Size

Sleeve Construction

100

860

Basic HP Ratings Per Given RPM 1160

3多

HYTREL

4多

HYTREL

5多

HYTREL

6

HYTREL

2.9

25.0

33.0

50.0

100.0

1800

10000

6000

7

HYTREL

4.6

39.0

53.0

80.0

160.0

2875

20000

5250

8

HYTREL

7.2

62.0

84.0

126.0

252.0

4530

30000

4500

9

HYTREL

11.4

98.0

132.0

200.0

400.0

7200

47500

3750

10

HYTREL

18.0

155.0

209.0

315.0

630.0

11350

100000

3600

11

HYTREL

28.6

246.0

331.0

500.0

1000.0

18000

125000

3600

12

HYTREL

50.0

430.0

580.0

875.0

31500

225000

2800

13

HYTREL

75.0

645.0

870.0

1312.0

47268

368900

2400

14

HYTREL

115.0

986.0

1334.0

2013.0

72480

593250

2200

多 Hytrel sleeves are available on a made-to-order basis. Consult factory. • Values shown are for an ambient temperature of 75° F (24° C).

C-11

COUPLINGS

Coupling Ratings


Sleeve Selection Chart

COUPLINGS

Selection Chart for TPR1, EPDM, & Neoprene Sleeves HP

1.0

860 RPM Motor Service Factors 1.25 1.5 2.0

⁄2 ⁄4 1 11⁄2 2 3 5 71⁄2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800

3 3 4 4 5 5 6 7 7 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 — —

3 4 4 5 5 6 6 7 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 — — —

1 3

1

3 4 4 5 5 6 7 8 8 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 — — — — —

4 4 5 5 6 6 7 8 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 — — — — — — —

2.5

4 5 5 6 6 7 8 9 9 10 11 11 12 12 13 13 14 14 — 16 16 16 — — — — — — — —

1.0

1160 RPM Motor Service Factors 1.25 1.5 2.0

2.5

3 3 3 4 4 5 6 6 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 16

3 3 4 4 5 5 6 7 7 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 16 —

4 4 5 5 6 6 7 8 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 — — — — — —

3 4 4 5 5 6 6 7 8 9 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 16 — — —

3 4 4 5 5 6 7 8 8 9 10 10 11 11 12 12 13 13 14 14 16 16 16 16 16 — — — — —

1.0

1750 RPM Motor Service Factors 1.25 1.5 2.0

2.5

3 3 3 3 4 4 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 14 14 — — —

3 3 3 4 4 5 5 6 6 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 14 — — — — —

3 4 4 5 5 6 6 7 8 9 9 10 10 11 11 12 12 13 13 14 14 — — — — — — — — —

3 3 3 4 4 5 6 6 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 — — — — — — —

3 3 4 4 5 5 6 7 7 8 9 9 10 10 11 11 12 12 13 13 14 14 — — — — — — — —

1.0

3500 RPM Motor Service Factors 1.25 1.5 2.0

2.5

— 3 3 3 3 3 4 5 5 6 6 6 7 7 8 8 9 9 10 10 11 11 — — — — — — — —

— 3 3 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 — — — — — — — — —

— 3 3 4 4 5 5 6 6 7 8 8 9 9 10 10 11 11 — — — — — — — — — — — —

— 3 3 3 3 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 — — — — — — — — — —

— 3 3 3 4 4 5 6 6 7 7 8 8 9 9 10 10 11 11 — — — — — — — — — — —

ThermoPlastic Rubber

Caution: Applications involving reciprocating engines and reciprocating driven devices are subject to critical rotational speeds which may damage the coupling and/or connected equipment. Contact factory with specific requirements.

C-12


COUPLINGS

Hytrel Selection Chart

Selection Chart for Hytrel Sleeves HP

1 11⁄2 2 3 5 71⁄2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 500 600 700 800 900 1000

1.0

6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 14H 14H 14H —

860 RPM Motor Service Factors 1.25 1.5 2.0

6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 14H 14H 14H — —

6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 13H 14H 14H — — — —

6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 14H 14H 14H — — — — —

2.5

1.0

6H 6H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 14H 14H 14H — — — — — —

— 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 13H 14H 14H

1160 RPM Motor Service Factors 1.25 1.5 2.0

— 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 13H 14H 14H 14H

— 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 13H 14H 14H 14H —

— 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 13H 14H 14H 14H — — —

2.5

1.0

— 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 13H 13H 14H 14H 14H — — — — —

— — 6H 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 11H 12H 12H 12H 13H 13H

1750 RPM Motor Service Factors 1.25 1.5 2.0

— — 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 11H 12H 12H 12H 13H 13H 13H

— — 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 13H 14H 14H

— — 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 14H 14H 14H 14H

2.5

1.0

— — 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 12H 12H 12H 13H 13H 14H 14H 14H — —

— — — — — 6H 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 9H 10H 10H 11H 11H 11H 11H

3500 RPM Motor Service Factors 1.25 1.5 2.0

— — — — — 6H 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 10H 11H 11H 11H — —

— — — — — 6H 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 10H 11H 11H — — — —

— — — — — 6H 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 11H — — — — —

2.5

— — — — — 6H 6H 7H 7H 8H 8H 9H 9H 10H 10H 11H 11H 11H — — — — — —

C-13


Sleeves QUADRA-FLEX® Sleeves COUPLINGS

Martin flexible sleeve elements are offered in four material compounds (ThermoPlastic Rubber (TPR), EPDM, Neoprene, and Hytrel) available in three construction styles. Our EM sleeve offers the combination of EPDM’s extended temperature range as well as the higher oil resistance which Neoprene provides.

Types JEM — JEMS Type J sleeves are molded ThermoPlastic Rubber (TPR). Available in 1 piece solid (JEM), and 1 piece split, construction (JEMS). TPR material will handle higher temperature ranges as well as be oil resistant.

Type JEM

Type JEMS

Types EM — E — N Type EM, E, and N sleeves are of two piece molded construction with Retaining Ring. They are available in ThermoPlastic Rubber (Type TPR), EPDM (Type E), or Neoprene (Type N). These can be used with any type flanges within a given size range.

Type EM, E, and N

Types H & HS Martin H & HS sleeves are molded Hytrel for higher torque loading than standard EM sleeves. H & HS sleeves cannot be used with style J and B flanges. Hytrel sleeves are not a direct replacement for TPR, EPDM, or Neoprene sleeves.

Type HS

Type H

Dimensions (Inches) Coupling Size

D

JEM — JEMS Sleeves W

3 4 5 6 7 8 9 10 11 12 13 14 16

17⁄8 25⁄16 215⁄16 33⁄4 411⁄32 51⁄16 6 71⁄16 — — — — —

1 11⁄4 19⁄16 17⁄8 23⁄16 21⁄2 3 37⁄16 — — — — —

Wt. (lb.)

.06 .10 .20 .35 .50 .85 2.00 2.20 — — — — —

• 13 & 14 Hytrel available with HS sleeves only.

C-14

D

EM - E - N Sleeves W

— 25⁄16 215⁄16 33⁄4 411⁄32 51⁄16 6 71⁄16 83⁄16 9916 113⁄16 133⁄32 1729⁄32

— 11⁄4 19⁄16 17⁄8 23⁄16 21⁄2 3 37⁄16 4 411⁄16 51⁄2 61⁄2 83⁄4

Wt. (lb.)

— .11 .25 1.00 .77 1.4 2.0 2.90 4.67 8.1 13.0 21.1 53

D

H & HS Sleeves Hytrel• W

Wt. (lb.)

— — — 33⁄4 411⁄32 51⁄16 6 71⁄16 83⁄16 99⁄16 113⁄16 133⁄32 —

— — — 17⁄8 23⁄16 21⁄2 3 37⁄16 4 411⁄16 51⁄2 61⁄2 —

— — — .44 .69 1.4 1.8 3.00 4.70 8.00 11.8 19.3 —


Type J Flanges

COUPLINGS

QUADRA-FLEX® Type J Flanges

QUADRA-FLEX® Type J Flanges Martin Type J Flanges are supplied bored to size with standard keyway and two setscrews to slip fit on standard shafting.

Type J Flanges use the Martin JEM 1 Piece,the Martin JEMS 1 piece split and the Martin EM 2 piece split sleeves. (Note: Hytrel sleeves are not intended for use with this type of flange.)

Dimensions (Inches) Coupling Size

3J 4J 5J 6J

C

D

E

⁄16 13 ⁄16 7 ⁄8 11⁄16 17⁄32 17⁄32

2.062 2.062 2.460 3.250 4.000 4.000

⁄16 7 ⁄16 7 ⁄16 15 ⁄32 19 ⁄32 19 ⁄32

13

7

Dimensions G H

⁄8 3 ⁄8 5 ⁄8 3 ⁄4 7 ⁄8 7 ⁄8 3

11⁄4 11⁄2 15⁄8 17⁄8 115⁄16 21⁄2

L

T

X

Weight (lbs.)★

2 2 23⁄8 27⁄8 35⁄16 35⁄16

⁄8 3 ⁄8 7 ⁄16 19 ⁄32 5 ⁄8 5 ⁄8

⁄16 9 ⁄16 3 ⁄4 31 ⁄32 13⁄32 13⁄32

.26 .26 .47 .86 1.73 1.70

3

9

Finished Bore Sizes• (Inches)

⁄8**- 1⁄2 - 5⁄8 - 3⁄4 7 ⁄8 1 ⁄2 - 5⁄8 - 3⁄4 - 7⁄8 - 15⁄16 - 1 1 ⁄2 - 5⁄8 - 3⁄4 - 7⁄8 - 15⁄16 - 1 - 11⁄8 5 ⁄8 - 3⁄4 - 7⁄8 - 15⁄16 - 1 11⁄8 - 13⁄16 - 11⁄4 - 13⁄8 3

Max. Bore

⁄4 7 ⁄8 1 11⁄8 — 13⁄8 3

Millimeters

— — 15 — — —

— — 20 — — —

— — 25 — — —

* Approximate weight for each flange. ** 3/8” Bore has no Keyway • J flanges can be rebored if necessary.

C-15


Type S Flanges QUADRA-FLEX® Type S Couplings (Bored to Size) COUPLINGS

Type S flexible coupling flanges are bored to size to fit on any standard shaft. They are produced from high strength cast iron. Units are easy to install and remove and are stocked in a wide range of bore sizes as shown on the next page.

Dimensions Stock

Bore (Inches) Rec. Max.★

Rec. Max.★★

Hub Diameter (H)

Hub (Inches) Length Thru (C)

⁄2

13⁄16

11⁄4

17⁄8

13⁄8

29

⁄8

7

1 ⁄16

1

1 ⁄2

1

2 ⁄2

5

1 ⁄8

17

⁄8

17⁄8

21⁄2

19⁄16

13

⁄8

5

1 ⁄8

7

1 ⁄8

13

2 ⁄16

27

1 ⁄32

11

⁄4

115⁄16

21⁄4

31⁄4

23⁄32

3

⁄4

23⁄8

31⁄4

115⁄16

⁄8

3

2 ⁄8

1

2 ⁄2

5

3 ⁄8

⁄8

27⁄8

41⁄8

7.500

11⁄8

23⁄4

31⁄8

7.500

11⁄8

8.625

1

1 ⁄4

3

11S

8.625

12S 13S

Coupling Size

Flange Diameter (D)

5S

3.250

1

4.000

5

6S

4.000

5

7S

4.625

5

3

8S

5.450 5.450

3

6.350

7

6.350

7

Hub Proj. (E)

G

L

T

⁄4

213⁄16

19

⁄8

1

3 ⁄2

3

⁄64

3

⁄32

7

⁄16

7

⁄8

4

3

⁄16

1

15

3 ⁄16

25

⁄4

11⁄8

47⁄16

29

11⁄32

11⁄8

5

29

2 ⁄32

25

⁄32

7

29⁄32

11⁄4

43⁄8

223⁄32

13

33⁄8

43⁄4

3 ⁄8

5

3 ⁄8

1

11⁄4

10.000

1

11.750

14S 16S

9S

10S

⁄32

1.0

13⁄32

2.1

⁄4

13⁄32

2.1

⁄32

5

1 ⁄16

2.7

⁄32

11⁄2

4.5

⁄32

11⁄2

4.5

1 ⁄16

1

5 ⁄16

1

1 ⁄32

1 ⁄4

6.5

17⁄16

6

11⁄32

13⁄4

6.5

⁄16

15⁄8

511⁄16

17⁄32

2

11.3

211⁄16

115⁄32

15⁄8

7

17⁄32

2

11.3

5 ⁄4

7

3 ⁄16

1

1 ⁄8

7

1 ⁄8

1

7 ⁄8

11⁄2

23⁄8

17.6

37⁄8

55⁄8

31⁄16

19⁄16

17⁄8

8

11⁄2

23⁄8

17.6

1 ⁄2

7

3 ⁄8

15

3 ⁄16

3

5 ⁄4

4

⁄32

5

2 ⁄16

1

8 ⁄4

11

1 ⁄16

11

2 ⁄16

27.2

2

41⁄2

63⁄4

43⁄8

15⁄16

211⁄16

91⁄4

131⁄32

31⁄16

45.6

13.875

2

5

1

7 ⁄2

1

4 ⁄2

1

1 ⁄16

1

3 ⁄4

7

9 ⁄8

1

2 ⁄4

3 ⁄2

70.0

18.875

2

51⁄2

6

8

6

2

43⁄4

141⁄4

23⁄4

41⁄4

162.0

19

★ Recommended max. bore with standard keyway. ★★ Recommended max. bore with shallow keyway. See chart on page C-18 for recommended keyway size. • Approximate weight for each flange.

C-16

Weight (Lbs.)•

⁄4

13

⁄32

X 31

3

1


Type S Flanges

COUPLINGS

Type S QUADRA-FLEX® Couplings Finished Bore Sizes

Inches / Millimeters Finished Bore Sizes

Coupling Size

5S

Inches / mm

⁄8

3

⁄4

7

5

3

6S 7S

1 ⁄8 5

13

⁄8

15

1 ⁄4

⁄16

7

⁄16

1

11⁄16 11⁄8 13⁄16 11⁄4 15⁄16

3

1 ⁄8

⁄8

15

⁄4

7

⁄8

15

3

7

8S

⁄4

⁄8

⁄16

15

1

11⁄16 11⁄8 13⁄16

11⁄4

15mm 20mm 25mm

13⁄8 17⁄16 11⁄2 20mm

25mm 28mm 30mm 35mm

7

⁄16

1

11⁄16 11⁄8 13⁄16 11⁄4 15⁄16

13⁄8 17⁄16 11⁄2 19⁄16 15⁄8 111⁄16 13⁄4

⁄16

1

11⁄16

11⁄8 13⁄16 11⁄4 15⁄16 13⁄8

17⁄16 11⁄2

1

11⁄16

11⁄8

11⁄4

15⁄8 111⁄16 13⁄4

17⁄8 115⁄16

11⁄4

13⁄8

17⁄16

11⁄2 19⁄16 15⁄8 111⁄16 13⁄4

17⁄8 115⁄16

21⁄16 21⁄8

23⁄16 21⁄4

13⁄8 17⁄16 19⁄16

15⁄8

13⁄4

17⁄8 21⁄16 21⁄8

21⁄4

23⁄4

33⁄8

27⁄8

33⁄8

37⁄8 315⁄16 90mm

19⁄16 15⁄8 111⁄16 13⁄4

17⁄8

25mm

28mm

30mm

17⁄8 115⁄16 21⁄16 21⁄8 28mm 30mm 32mm

38mm 38mm

42mm 42mm

48mm

2 ⁄8 3

⁄16

15

9S

13⁄8 17⁄16 11⁄2 19⁄16

2

21⁄16 21⁄8

23⁄16 21⁄4

23⁄8

21⁄2 30mm 32mm 38mm 42mm 48mm

27⁄16 21⁄2

23⁄4

27⁄8

27⁄8 10S

11⁄8

2

23⁄8

55mm 60mm

3 ⁄8 3

11S

11⁄4

23⁄8

25⁄8

27⁄8

37⁄8 12S

17⁄8

21⁄8

23⁄8

13S

2 ⁄8

2 ⁄8

3 ⁄8

14S

27⁄8

16S

o

3

7

25⁄8

3

o Plain bore only.

C-17


Keyseat Dimensions Standard Keyway Dimensions Shaft Diameter

Width

⁄2-9⁄16 5 7 ⁄8- ⁄8 15 ⁄16-11⁄4 15⁄16-13⁄8 17⁄16-13⁄4 113⁄16-23⁄4 25⁄16-23⁄4 213⁄16-31⁄4 35⁄16-33⁄4 313⁄16-41⁄2 49⁄16-51⁄2 59⁄16-61⁄2

⁄8 3 ⁄16 1 ⁄4 5 ⁄16 3 ⁄8 1 ⁄2 5 ⁄8 3 ⁄4 7 ⁄8 1 11⁄4 11⁄2

Depth

COUPLINGS

⁄16 ⁄32 1 ⁄8 5 ⁄32 3 ⁄16 1 ⁄4 5 ⁄16 3 ⁄8 7 ⁄16 1 ⁄2 5 ⁄8 3 ⁄4

1

1

1

3

Bore Tolerances for Types J and S Flanges, SC Hubs Bore (Inch) UP to 1 11⁄16 to 21⁄8 23⁄16 to 25⁄8 211⁄16 to 311⁄16 33⁄4 to 43⁄4 413⁄16 to 6

Tolerance (Inch) +.0000 to +.0010 +.0000 to +.0015 +.0000 to +.0020 +.0000 to +.0025 +.0000 to +.0030 +.0000 to +.0035

These bores provide a slip fit.

Shallow Keyseat Dimensions Coupling Size

6S 7S 8S 8S 9S 10S

11S

12S

C-18

Hub Dia. (H)

Length Thru (C)

21⁄2 213⁄16 213⁄16 31⁄4 31⁄4 35⁄8 41⁄8 43⁄8 43⁄4 31⁄4 47⁄8 51⁄4 55⁄8 33⁄4 47⁄8 53⁄4

15⁄16 19⁄16 127⁄32 23⁄16 115⁄16 213⁄32 29⁄32 221⁄32 211⁄16 37⁄16 37⁄16 37⁄16 31⁄16 4 4 4

Bore

Keyway

⁄8 x 1⁄8 3 ⁄8 x 1⁄8 1 ⁄2 x 1⁄8 1 ⁄2 x 3⁄16 1 ⁄2 x 3⁄16 5 ⁄8 x 3⁄16 5 ⁄8 x 3⁄16 3 ⁄4 x 1⁄4 3 ⁄4 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4 1 x 1⁄4

Shallow Keyseat Dimensions Keyway Key

Key

Bore

⁄8 x 5⁄16 x 11⁄4

13⁄4

3

23⁄ 8 23⁄ 8 27⁄ 8 27⁄ 8 33⁄ 8 33⁄ 8

⁄8 x 1⁄8 ⁄8 x 1⁄8 3 ⁄4 x 1⁄8 3 ⁄4 x 1⁄8 7 ⁄8 x 3⁄16 7 ⁄8 x 3⁄16

Bore

Keyway

17⁄ 8

1

Key

3

15⁄ 8 17⁄ 8 21⁄ 8 21⁄ 8 21⁄ 2 21⁄ 2 27⁄ 8 27⁄ 8 37⁄ 8 37⁄ 8 37⁄ 8 37⁄ 8 315⁄ 16 315⁄ 16 315⁄ 16

3

⁄2 x 3⁄8 x 113⁄16 ⁄2 x 7⁄18 x 21⁄16 1 ⁄2 x 7⁄18 x 21⁄16 5 ⁄8 x 3⁄8 x 23⁄8 5 ⁄8 x 3⁄8 x 23⁄8 3 ⁄4 x 5⁄8 x 211⁄16 3 ⁄4 x 5⁄8 x 211⁄16 1 x 3⁄4 x 3 1 x 3⁄4 x 3 1 x 3⁄4 x 3 1 x 3⁄4 x 3 1 x 3⁄4 x 315⁄16 1 x 3⁄4 x 315⁄16 1 x 3⁄4 x 315⁄16

⁄8 x 1⁄16

⁄8 x 1⁄4 x 11⁄4

3

1

1

⁄8 x 7⁄16 x 115⁄16 ⁄8 x 7⁄16 x 115⁄16 3 ⁄4 x 1⁄2 x 21⁄16 3 ⁄4 x 1⁄2 x 21⁄16 7 ⁄8 x 3⁄8 x 211⁄16 7 ⁄8 x 3⁄8 x 211⁄16

5

5

5

5

⁄2 x 1⁄16

⁄2 x 5⁄16 x 11⁄2

1


Type B Flanges

COUPLINGS

Type B Bushed QUADRA-FLEX®

Flanges Type B flanges are made of high quality cast iron. The same high strength cast iron used in the Type S and SC QUADRA-FLEX flanges. Type B is designed to accommodate Martin QD bushings for easy installation and removal. Type B flanges are not intended for use with Hytrel sleeves.

Coupling Size

Bushing Required

C1

C2

D

E

Dimensions F

G

L

T

X

Max. Bore★

6B 7B 8B 9B 10B 11B 12B 13B 14B 16B

JA JA SH SD SK SF E F F J

117⁄32 119⁄32 127⁄32 23⁄16 127⁄32 21⁄8 211⁄16 311⁄16 311⁄16 43⁄4

1 1 11⁄4 13 1 ⁄16 17⁄8 2 25⁄8 35⁄8 35⁄8 41⁄2

4.000 4.625 5.450 6.350 7.500 8.625 10.000 11.750 13.875 18.875

⁄16 ⁄16 1 ⁄2 7 ⁄16 5 ⁄8 5 ⁄8 7 ⁄8 1 1 13⁄16

2 2 11 2 ⁄16 33⁄16 37⁄8 45⁄8 6 65⁄8 65⁄8 71⁄4

⁄8 1 7 1 ⁄16 17⁄16 15⁄8 17⁄8 25⁄16 211⁄16 31⁄4 43⁄4

35⁄16 37⁄16 315⁄16 45⁄8 55⁄16 61⁄8 77⁄16 85⁄8 93⁄4 125⁄8

⁄32 ⁄32 29 ⁄32 1 1 ⁄32 7 1 ⁄32 11⁄2 111⁄16 131⁄32 21⁄4 23⁄4

13⁄32 15⁄16 11⁄2 13⁄4 2 23⁄8 11 2 ⁄16 3 31⁄2 41⁄4

13⁄16 13⁄16 15⁄8 115⁄16 21⁄2 23⁄4 37⁄16 315⁄16 315⁄16 41⁄2

7 7

7

25 25

Weight Lbs.† Flange Bushing

1.7 2.0 3.1 4.9 7.0 11.8 17.2 30.5 51.0 120.0

.9 1.0 1.0 1.5 2.0 3.0 10.0 11.5 11.5 18.0

★ Maximum bore with keyseat. † Approximate weight for each flange.

QD Bushing Keyway Dimensions Bushing

Bores

Keyseat

⁄2 - 1 11⁄16 - 11⁄8 13⁄16 11⁄4 1 ⁄2 - 13⁄8 17⁄16 - 15⁄8 111⁄16 1 ⁄2 - 111⁄16 13⁄4 113⁄16 17⁄8 - 115⁄16 2 1 ⁄2 - 21⁄8 3 2 ⁄16 - 21⁄4 25⁄16 - 21⁄2 29⁄16 - 25⁄8 1 ⁄2 - 21⁄4 25⁄16 - 21⁄2 29⁄16 - 23⁄4 213⁄16 - 27⁄8 215⁄16 7 ⁄8 - 27⁄8 213⁄16 - 31⁄4 35⁄16 - 37⁄16 31⁄2 1 - 35⁄16 33⁄8 - 33⁄4 313⁄16 - 315⁄16 4 11⁄4 - 33⁄4 13 3 ⁄16 - 315⁄16 4 - 41⁄2

STANDARD 1 ⁄4x1⁄16 1 ⁄4x1⁄16 NO K.S. STANDARD 3 ⁄8x1⁄16 NO K.S. STANDARD 3 ⁄8x1⁄8 1 ⁄2x1⁄8 1 ⁄2x1⁄16 NO K.S. STANDARD 1 ⁄2x1⁄8 5 ⁄8x1⁄16 NO K.S STANDARD 5 ⁄8x3⁄16 5 ⁄8x1⁄16 3 ⁄4x1⁄16 3 ⁄4x1⁄32 STANDARD 3 ⁄4x1⁄8 7 ⁄8x1⁄16 7 ⁄8x1⁄16 STANDARD 7 ⁄8x3⁄16 1x1⁄8 NO K.S. STANDARD 1x1⁄8 1x1⁄8

1

JA

SH

SD

SK

SF

E

F

J

TO REMOVE SLEEVE

X

Bushings Martin QD bushings offer convenient mounting of the flange to the shaft securely without setscrews. They are tapered and are split through both the bushing flange and taper to provide a clamp fit, eliminating wobble, vibration, and fretting corrosion. This is the same bushing used in Martin sprockets and sheaves and is readily available.

C-19


Type SC Spacer Couplings

COUPLINGS

The dimensions for completely assembled QUADRA-FLEX® Type SC Spacer Couplings are shown below. See next page for dimensions of separate components.

Coupling Size

Required Distance Between Shafts

Use Flange Number

Use Hub Number

Max. Bore Standard Keyway

D

L

G

R

Weight2 (Lbs.)•

4JSC 5SC 6SC 6SC 6SC 7SC 7SC 7SC 8SC 8SC 8SC 8SC 8SC 9SC 9SC 9SC 9SC 9SC 9SC 10SC 10SC 10SC 10SC 10SC 11SC 11SC 11SC 11SC 11SC 12SC 12SC 12SC 12SC 12SC 13SC 14SC

31⁄2 31⁄2 31⁄2 43⁄8 5 31⁄2 43⁄8 5 31⁄2 31⁄2 43⁄8 5 5 31⁄2 43⁄8 5 5 7 73⁄4 43⁄4 5 7 73⁄4 10 43⁄4 5 7 73⁄4 10 7 7 73⁄4 73⁄4 10 73⁄4 73⁄4

4JSC35 5SC35 6SC35 6SC44 6SC50 7SC35 7SC44 7SC50 8SC35 8SC35-10 8SC44 8SC50 8SC50 -10 9SC35 9SC44 9SC50 9SC50 -11 9SC70-11 9SC78-11 10SC48 10SC50 10SC70-13 10SC78-13 10SC100-13 11 SC48 11 SC50 11SC70-14 11SC78-14 11SC100-14 12SC70 12SC70-14 12SC78 12SC78-14 12SC100-14 13SC78 14SC78

4H 5H 6H 6H 6H 7H 7H 7H 8H 10H★ 8H 8H 10H★ 9H★ 9H★ 9H★ 11H★ 11H★ 11H★ 10H★ 10H★ 13H★ 13H★ 13H★ 11H★ 11H★ 14H 14H 14H 12H★ 14H 12H★ 14H 14H 13H★ 14H

11⁄8 11⁄8 13⁄8 13⁄8 13⁄8 15⁄8 15⁄8 15⁄8 17⁄8 23⁄8 17⁄8 17⁄8 23⁄8 21⁄8 21⁄8 21⁄8 27⁄8 27⁄8 27⁄8 23⁄8 23⁄8 33⁄8 33⁄8 33⁄8 27⁄8 27⁄8 37⁄8 37⁄8 37⁄8 27⁄8 37⁄8 27⁄8 37⁄8 37⁄8 33⁄8 37⁄8

2.460 3.250 4.000 4.000 4.000 4.625 4.625 4.625 5.450 5.450 5.450 5.450 5.450 6.350 6.350 6.350 6.350 6.350 6.350 7.500 7.500 7.500 7.500 7.500 8.625 8.625 8.625 8.625 8.625 10.000 10.000 10.000 10.000 10.000 11.750 13.875

55⁄8 55⁄8 57⁄8 63⁄4 73⁄8 63⁄8 71⁄4 77⁄8 67⁄8 81⁄8 73⁄4 83⁄8 95⁄8 71⁄2 81⁄4 87⁄8 103⁄8 123⁄8 131⁄8 93⁄8 95⁄8 135⁄8 143⁄8 165⁄8 105⁄8 103⁄8 145⁄8 153⁄8 175⁄8 127⁄8 145⁄8 135⁄8 153⁄8 175⁄8 143⁄8 153⁄8

⁄8 ⁄4 7 ⁄8 7 ⁄8 7 ⁄8 1 1 1 11⁄8 11⁄8 11⁄8 11⁄8 11⁄8 17⁄16 17⁄16 17⁄16 17⁄16 17⁄16 17⁄16 15⁄8 15⁄8 15⁄8 15⁄8 15⁄8 17⁄8 17⁄8 17⁄8 17⁄8 17⁄8 25⁄16 25⁄16 25⁄16 25⁄16 25⁄16 211⁄16 31⁄4

⁄2 ⁄16 3 ⁄4 3 ⁄4 3 ⁄4 5 ⁄8 5 ⁄8 5 ⁄8 13 ⁄16 13 ⁄16 13 ⁄16 13⁄16 13⁄16 11⁄16 11⁄16 11⁄16 13⁄16 13⁄16 13⁄16 13⁄16 13⁄16 17⁄8 17⁄8 17⁄8 13⁄16 13⁄16 2 2 2 11⁄2 2 11⁄2 2 2 17⁄8 2

4.7 4.1 7.1 7.9 8.5 9.1 10.1 10.7 14.7 22.7 16.1 15.9 26.5 22.0 23.4 24.6 40.2 48.2 50.8 35.4 38.2 71.8 75.6 89.0 54.5 54.8 85.7 90.1 102.5 87.7 98.9 91.5 103.3 115.5 121.8 179.4

★ Short (HS) hub also available. • Approximate weight for completely assembled spacer coupling. 1 4JSC35 x 11⁄8 has a shallow keyway. 2 “L” dimension and weight will change if one or two short (HS) hubs are used. NOTE: Refer to page C-23 to order — specify components separately.

C-20

Dimensions 2

5 3

1

9


Type SC Flanges and Hubs Tables below provide dimensional information for QUADRA-FLEX® Flanges and Hubs used for Spacer Couplings. Assembled dimensions are listed on opposite page. Any of the sleeves shown on page C-14 can be used.

Coupling Size

Flange Number

For Distance Between Shafts★

For Hub

D

E

H

C

T

Weight (Lbs.)•

4JSC 5SC

4SC35 5SC35 6SC35 6SC44 6SC50 7SC35 7SC44 7SC50 8SC35 8SC35-10 8SC44 8SC50 8SC50-10 9SC35 9SC44 9SC50 9SC50-11 9SC70-11 9SC78-11 10SC48 10SC50 10SC70-13 10SC78-13 10SC100-13 11SC48 11SC50 11SC70-14 11SC78-14 11SC100-14 12SC70 12SC70-14 12SC78 12SC78-14 12SC100-14 13SC78 14SC78

31⁄2 31⁄2 31⁄2 43⁄8 5 31⁄2 43⁄8 5 31⁄2 31⁄2 43⁄8 5 5 31⁄2 43⁄8 5 5 7 73⁄4 43⁄4 5 7 73⁄4 10 43⁄4 5 7 73⁄4 10 7 7 73⁄4 73⁄4 10 73⁄4 73⁄4

4H 5H 6H 6H 6H 7H 7H 7H 8H 10H-10HS 8H 8H 10H-10HS 9H-9HS 9H-9HS 9H-9HS 11H-11HS 11H-11HS 11H-11HS 10H-10HS 10H-10HS 13H-13HS 13H-13HS 13H-13HS 11H-11HS 11H11HS 14H 14H 14H 12H-12HS 14H 12H-12HS 14H 14H 13H-13HS 14H

2.460 3.250 4.000 4.000 4.000 4.625 4.625 4.625 5.450 5.450 5.450 5.450 5.450 6.350 6.350 6.350 6.350 6.350 6.350 7.500 7.500 7.500 7.500 7.500 8.625 8.625 8.625 8.625 8.625 10.000 10.000 10.000 10.000 10.000 11.750 13.875

⁄16 ⁄64 19 ⁄32 11⁄32 111⁄32 15 ⁄32 29 ⁄32 7 1 ⁄32 9 ⁄32 9 ⁄32 23 ⁄32 11⁄32 11⁄32 1 ⁄16 7 ⁄16 3 ⁄4 3 ⁄4 13⁄4 21⁄8 11 ⁄32 15 ⁄32 115⁄32 127⁄32 231⁄32 1 ⁄32 1 ⁄16 11⁄16 17⁄16 29⁄16 21 ⁄32 21 ⁄32 11⁄32 11⁄32 25⁄32 9 ⁄16 1 ⁄32

2 2 21⁄2 21⁄2 21⁄2 213⁄16 213⁄16 213⁄16 31⁄4 43⁄8 31⁄24 31⁄4 43⁄8 35⁄8 35⁄8 35⁄8 51⁄4 51⁄4 51⁄4 43⁄8 43⁄8 61⁄8 61⁄8 61⁄8 51⁄4 51⁄4 61⁄2 61⁄2 61⁄2 53⁄4 61⁄2 53⁄4 61⁄2 61⁄2 61⁄8 61⁄2

7 ⁄8 111⁄16 15⁄8 21⁄16 23⁄8 15⁄8 21⁄16 23⁄8 15⁄8 15⁄8 21⁄16 23⁄8 23⁄8 111⁄16 21⁄16 23⁄8 23⁄8 33⁄8 33⁄4 21⁄4 23⁄8 33⁄8 33⁄4 47⁄8 11⁄2 19⁄16 29⁄16 215⁄16 41⁄16 215⁄32 215⁄32 227⁄32 227⁄32 331⁄32 31⁄4 223⁄32

⁄16 ⁄32 23 ⁄32 23 ⁄32 23 ⁄32 25 ⁄32 25 ⁄32 25 ⁄32 29 ⁄32 29 ⁄32 29 ⁄32 29 ⁄32 29 ⁄32 11⁄32 11⁄32 11⁄32 11⁄32 11⁄32 11⁄32 17⁄32 17⁄32 17⁄32 17⁄32 17⁄32 11⁄2 11⁄2 11⁄2 11⁄2 11⁄2 111⁄16 111⁄16 111⁄16 111⁄16 111⁄16 131⁄32 21⁄4

1.2 1.2 2.0 2.4 2.7 2.3 2.8 3.1 3.5 3.4 4.2 4.6 5.3 5.1 5.8 6.4 6.9 10.9 12.1 9.8 10.1 14.5 16.3 22.5 12.5 12.7 16.1 18.3 24.5 23.2 21.2 25.1 23.4 29.5 38.4 55.0

6SC

7SC

8SC

9SC

10SC

11SC

12SC

13SC 14SC

Dimensions

7

51

7

19

★ Flanges can be mixed to form different Between-Shaft Dimensions. See chart on page 23. • Approximate weight for each flange.

C-21

COUPLINGS

Type SC Flanges and Hubs


SC Spacer Hub Bores

COUPLINGS Coupling Size

Hub Number

Max. Bore

Plain Bore

4JSC 5SC 6SC 7SC 8SC 9SC

4H 5H 6H 7H 8H 9H 9HS 10H 10HS 11H 11HS 12H 12HS 13H 13HS 14H

1 ⁄8 11⁄8 13⁄8 15⁄8 17⁄8 21⁄8 11⁄2 23⁄8 15⁄8 27⁄8 17⁄8 27⁄8 21⁄2 33⁄8 21⁄2 37⁄8

⁄2 ⁄2 5 ⁄8 5 ⁄8 3 ⁄4 7 ⁄8 .... 11⁄8 .... 11⁄8 .... 17⁄8 .... .... .... ....

10SC 11SC 12SC 13SC 14SC

1

★ 4JSC x 11⁄8 has a shallow keyseat. • Approximate weight for each hub.

C-22

1 1

Stock Bores Bore with Standard Keyway and Setscrew

⁄8 - ⁄8 - 1 - 1 ⁄8★ ⁄8 - 3⁄4 - 7⁄8 - 1 - 11⁄8 3 ⁄4 - 7⁄8 - 1 - 11⁄8 - 11⁄4 - 13⁄8 7 ⁄8 - 1 - 11⁄8 - 13⁄8 - 11⁄2 - 15⁄8 7 ⁄8 - 1 - 11⁄8 - 13⁄8 - 11⁄2 - 15⁄8 - 13⁄4 - 17⁄8 1 - 11⁄8 - 13⁄8 - 11⁄2 - 15⁄8 - 13⁄4 - 17⁄8 - 21⁄8 11⁄8 15⁄8 - 17⁄8 - 21⁄8 - 23⁄8 11⁄8 17⁄8 - 21⁄8 - 23⁄8 - 27⁄8 11⁄8 - 15⁄8 17⁄8 - 21⁄8 - 23⁄8 - 27⁄8 23⁄8 23⁄8 - 27⁄8 - 33⁄8 21⁄8 - 23⁄8 23⁄8 - 27⁄8 - 33⁄8 - 37⁄8 5 5

7

1

Dimensions K

H

Cap Screws Furnished

1 ⁄8 13⁄32 17⁄32 115⁄32 123⁄32 131⁄32 117⁄32 211⁄32 121⁄32 223⁄32 129⁄32 231⁄32 217⁄32 311⁄32 215⁄32 327⁄32

2 2 21⁄2 213⁄16 31⁄4 35⁄8 35⁄8 43⁄8 43⁄8 51⁄4 51⁄4 53⁄4 53⁄4 61⁄8 61⁄8 61⁄2

4 — 10x2 4 — 10x11⁄2 4 — 1⁄4x13⁄4 4 — 1⁄4x17⁄8 4 — 5⁄16x21⁄4 4 — 3⁄8x23⁄4 4 — 3⁄8x21⁄4 4 — 7⁄16x3 4 — 7⁄16x21⁄2 4 — 1⁄2x31⁄2 4 — 1⁄2x23⁄4 4 — 5⁄8x4 4 — 5⁄8x31⁄2 4 — 5⁄8x43⁄4 4 — 5⁄8x31⁄2 4 — 5⁄8x5

5

Weight (Lbs.)•

1.1 .7 1.3 1.9 3.2 4.4 3.7 7.3 5.5 12.2 9.3 16.6 14.1 19.9 16.0 24.2


Between-Shaft Spacings Spacer couplings are available with the most popular between shaft dimensions. Spacings other than standard can be achieved by mixing flanges. The “Standard” column provides spacings using identical

Standard

flanges; the “Combination” column provides spacings with mixed flanges; the column headed “Semi-Spacer” uses one flange that is not made for spacer coupling and therefore does not have a detachable hub.

Combination

Standard

Semi-Spacer

Combination

Semi-Spacer

Spacing

Use Flanges★

Spacing

Use Flanges★

Spacing

Use Flanges★

31⁄2 43⁄8 5 7 73⁄4 10

2 - ( ) SC35 2 - ( ) SC44 2 - ( ) SC50 2 - ( ) SC70 2 - ( ) SC78 2 - ( ) SC100

315⁄16 41⁄4 411⁄16 51⁄4 55⁄8 511⁄16 6 61⁄16 63⁄8 63⁄4 73⁄16 73⁄8 71⁄2 81⁄2 87⁄8

SC35 & SC44 SC35 & SC50 SC44 & SC50 SC35 & SC70 SC35 & SC78 SC44 & SC70 SC50 & SC70 SC44 & SC78 SC50 & SC78 SC35 & SC100★★ SC44 & SC100★★ SC70 & SC78 SC50 & SC100 SC70 & SC100 SC78 & SC100

17⁄8 25⁄16 25⁄8 35⁄8 4 51⁄8

S & SC35 S & SC44 S & SC50 S & SC70 S & SC78 S & SC100

★ Check individual coupling size for flange availability. ★★ Non-Stock

NOTE: Other combinations available — consult factory.

C-23

COUPLINGS

QUADRA-FLEX® Between-Shaft Spacings


Installation Instructions

COUPLINGS

Martin QUADRA-FLEX ® flanges (hubs) and elastomeric elements (sleeves) come in a wide range of sizes and types. First, determine the size and type of coupling components required. Remove all components from their boxes and loosely assemble the coupling. Do not install the wire ring on the two piece sleeves at this time. Check maximum RPM values in table against operating speeds. Martin EM sleeves are rated the same as other EPDM and Neoprene sleeves, and may be used interchangeably; however, Hytrel sleeves are rated at different values and may not be interchanged with Martin EM sleeves, or the EPDM and Neoprene sleeves. Check horsepower and torque ratings when selecting Hytrel sleeves.

Step 5. Slide loose flange on the shaft until the sleeve has seated completely in teeth of both flanges. Refer to “Y” dimension although not a critical dimension. Secure the flange to shaft and torque set screws and cap screws to correct torque values.

Parallel

Step 1. Make sure the motor driving the part or components is locked out electrically in such a manner that it cannot be started by anyone, however remote from the area. The same type of lockout procedure applies to any other driving device which may be used. Failure to follow these instructions may result in personal injury or property damage. Step 2. Prepare shafts for coupling installation. Inspect all coupling components and remove any protective coating or lubricants from bores, mating surfaces, and fasteners. Step 3. Slide one coupling flange onto each prepared shaft using key stock where required. With the QD Type B flange, it may be necessary to expand the QD bushing bore for ease of installation. Step 4. Position the flange on the shafts to acheive the approximate “Y” dimension (distance between flanges) shown in table. It is best to have equal shaft length into each flange. Tighten one flange in position, and slide the other flange sufficient distance back to install sleeve. Do not install wire ring on two piece sleeve in its final position at this time, but allow it to hang loosely in groove next to teeth.

Angular

Step 6. Check parallel alignment by placing a straight edge across the two coupling flanges and measure the maximum offset at several points around the periphery of coupling. Do not rotate coupling when taking these measurements. Refer to table for maximum allowed offset of parallel alignment. Realign the coupling if necessary. Step 7. Check angular alignment with a micrometer, vernier, or caliper. Take measurement from outside to outside of flanges at several points around the periphery of coupling. Do not rotate coupling when taking these measurements. Determine the difference between maximum and minimum dimensions and check to make sure they do not exceed the angluar figure on the table. If a correction is necessary, recheck parallel alignment.

Maximum RPM and Allowable Misalignment (Dimensions in Inches) Sleeve Size

Max. RPM

3 4 5 6 7 8 9 10 11 12 13 14 16

9200 7600 7600 6000 5250 4500 3750 3600 3600 2800 2400 2200 1500

Types JEM, EM, E and N Parallel Angular Y

.010 .010 .015 .015 .020 .020 .025 .025 .032 .032 .040 .045 .062

.035 .043 .056 .070 .081 .094 .109 .128 .151 .175 .195 .242 .330

1.188 1.500 1.938 2.438† 2.563 2.938 3.500 4.053 4.875 5.688 6.688 7.750 10.250

Parallel

★Type H & HS Angular

Y

— — — .010 .012 .015 .017 .020 .022 .025 .030 .035 —

— — — .016 .020 .025 .028 .032 .037 .042 .050 .060 —

— — — 2.500 2.625 3.000 3.563 4.125 4.938 5.750 6.688 7.813 —

NOTE: Values shown above may apply if the actual torque transmitted is more than 1 ⁄4 the coupling rating. For lesser torque, reduce the above values by 1⁄2. ★ Type H & HS sleeves should not be used as direct replacements for JEM or EM sleeves. † Value when using 6J flanges is 2.125.

Step 8. If the coupling employs the two-piece sleeve with wire ring, install ring in center groove of sleeve. Note: Some force may be required to seat the ring in groove. Step 9. Install protective guards and/or shields per OSHA and any other additional local or state safety codes as required. WARNING: Coupling sleeves may be forced from coupling when subjected to a severe shock load or abuse.

C-24


Roller Chain Couplings

COUPLINGS

Stock Flexible Couplings

Type TBH

Bored to Size and Stock Bore

Type TBF

QD

Covers

C-25


Stock Flexible Couplings All Martin chain couplings have hardened teeth

Bored to Size Couplings With Finished Bore, Keyway, and Set Screw COUPLINGS

Coupling Number

Stock Finishd Bores Include Standard Keyway and Setscrew

A

B

C

L

Coupling O. D.

Weight Lbs.

4012 4016 5016 5018 6018 6020 6022 8018 8020 10018 10020 12018 12022

⁄2, 5⁄8, 3⁄4 ⁄8, 3⁄4, 7⁄8, 15⁄16, 1, 11⁄8, 13⁄16, 11⁄4 3 7 ⁄4, ⁄8, 1, 11⁄8, 13⁄16, 11⁄4, 13⁄8, 17⁄16, 11⁄2, 15⁄8 3 7 ⁄4, ⁄8, 1, 11⁄8, 13⁄16, 11⁄4, 13⁄8, 17⁄16, 11⁄2, 15⁄8, 13⁄4, 17⁄8, 115⁄16 1, 11⁄8, 13⁄16, 11⁄4, 13⁄8, 17⁄16, 11⁄2, 15⁄8, 13⁄4, 17⁄8, 115⁄16, 2, 21⁄8, 23⁄16, 21⁄4, 23⁄8, 27⁄16 11⁄8, 11⁄4, 11⁄2, 13⁄4, 115⁄16, 21⁄8, 23⁄8, 27⁄16, 25⁄8 11⁄8, 13⁄4, 17⁄8, 115⁄16, 21⁄8, 23⁄8, 27⁄16, 25⁄8, 23⁄4, 27⁄8 11⁄8, 13⁄4, 115⁄16, 2, 21⁄8, 23⁄8, 27⁄16, 25⁄8, 27⁄8, 215⁄16 11⁄2, 23⁄16, 27⁄16, 211⁄16, 215⁄16, 31⁄8, 33⁄8, 37⁄16 11⁄2, 27⁄16, 27⁄8, 215⁄16, 37⁄16 2, 33⁄8, 37⁄16, 315⁄16 37⁄16, 315⁄16, 47⁄16 43⁄8, 47⁄16, 415⁄16

113⁄32 131⁄32 21⁄2 231⁄32 31⁄2 37⁄8 41⁄2 49⁄16 53⁄8 511⁄16 623⁄32 63⁄4 83⁄4

11⁄8 11⁄8 17⁄16 111⁄16 17⁄8 2 21⁄8 23⁄8 25⁄8 23⁄4 31⁄8 31⁄2 4

⁄32 ⁄32 3 ⁄8 3 ⁄8 7 ⁄16 7 ⁄16 7 ⁄16 37 ⁄64 37 ⁄64 23 ⁄32 23 ⁄32 55 ⁄64 55 ⁄64

217⁄32 217⁄32 31⁄4 33⁄4 43⁄16 47⁄16 411⁄16 521⁄64 533⁄64 67⁄32 631⁄32 77⁄8 87⁄8

213⁄32 31⁄32 325⁄32 43⁄16 5 51⁄2 561⁄64 621⁄32 719⁄64 821⁄64 91⁄8 10 1157⁄64

.4 .8 1.6 2.4 4.8 5.2 7.8 9.5 13.4 18.2 25.0 28.0 55.0

1 5

9 9

CAUTION: All rotating power transmission products are potentially dangerous and must be properly guarded for the speeds and applications for which they were intended.

QD Couplings Coupling Number

Bushing Used

Max. Bore★★

A

B

D

C

L

Coupling O. D.

K†

Weight Lbs.

4016JA 5018SH 6020SK 8018SF

JA SH SK SF

1 13⁄8 21⁄8 25⁄16

2 231⁄32 37⁄8 49⁄16

⁄8 1 11⁄4 13⁄4

1 ⁄16 11⁄2 17⁄8 23⁄8

⁄32 ⁄8 7 ⁄16 37 ⁄64

2 ⁄32 33⁄8 43⁄16 521⁄64

3 ⁄32 43⁄16 51⁄2 621⁄32

1 ⁄4 13⁄4 21⁄4 21⁄4

.9 1.3 2.5 5.3

7

9

5

29

3

1

1

★★ Maximum bore shown is the maximum bore with standard keyway. It is recommended that this maximum not be exceeded in both halves of a coupling. † Minimum clearance required to remove the coupling half by using the screws as jack screws.

Taper Bushed Couplings Type TBH and TBF Type TBH Coupling Number

Type TBF Coupling Number

Bushing Used

Bushing Data Max. Bore

Min. Bore

A

B

C

J★

K†

L

OD

Weight Lbs.

4016TBH 5018TBH 6020TBH 8020TBH 10020TBH

4016TBF 5018TBF 6020TBF 8020TBF 10020TBF

1108 1610 2012 3020 3535

11⁄8 15⁄8 2 3 31⁄2

⁄2 ⁄2 1 ⁄2 15 ⁄16 13⁄16

131⁄32 231⁄32 37⁄8 53⁄8 623⁄32

⁄8 1 11⁄4 2 31⁄2

⁄32 ⁄8 7 ⁄16 37 ⁄64 23 ⁄32

⁄8 ⁄16 15 ⁄16 13⁄16 2

⁄4 1 ⁄16 13⁄8 21⁄16 25⁄8

21⁄32 23⁄8 215⁄16 437⁄64 723⁄32

31⁄32 43⁄16 51⁄2 719⁄64 91⁄8

.9 1.1 2.7 6.1 19.0

1 1

7

9

3

5

13

3

1

Space needed for (1) tightening bushing with shortened hex key (2) loosening screws for puller to remove hub. † Minimum clearance required to remove the coupling half by using the screws as jack screws with shortened hex key.

Our Standard Covers Fit These Couplings

COUPLING OD

C L

HH

C-26

FF

B

FH


Stock Flexible Couplings All Martin chain couplings have hardened teeth

A

C L

B

Roller chain couplings have a torque capacity in excess of the torque normally transmitted by shafting which falls within the coupling bore range. Select the smallest coupling which will accomodate both shafts. For a reversing operation, shock or pulsating loads, or other severe operating conditions, select the next larger coupling size. A cover should be used to assure maximum service life, particularly if the coupling operates at high speeds or under moist conditions. For proper lubrication, fill the space between the cover and the coupling with soft to medium consistency coupling grease.

Coupling With Plain Bores for Reboring

BS Coupling

Coupling OD

Coupling Number

Maximum Bore Inches

Minimum Plain Bore Inches

Weight (Lbs.)

Recommended Maximum RPM

Coupling Chain Number

Weight Lbs.

4012 4016 5016 5018 6018 6020 6022 8018 8020 10018 10020 12018 12022

⁄8 15⁄16 111⁄16 2 27⁄16 23⁄4 3 31⁄8 39⁄16 37⁄8 45⁄8 411⁄16 61⁄8

⁄16 ⁄8 5 ⁄8 3 ⁄4 1 11⁄8 11⁄8 11⁄8 11⁄2 11⁄2 11⁄2 2 2

.5 1.0 2.2 3.5 5.0 6.5 9.4 11.0 16.3 20.3 31.8 36.8 70.0

5000 5000 4000 3600 3000 2500 2500 2000 2000 1800 1800 1500 1200

4012 CHN 4016 CHN 5016 CHN 5018 CHN 6018 CHN 6020 CHN 6022 CHN 8018 CHN 8020 CHN 10018 CHN 10020 CHN 12018 CHN 12022 CHN

.4 .5 1.2 1.3 2.2 2.6 2.7 5.3 5.9 9.8 10.9 17.3 21.2

7

7

5

Stock Coupling Covers Covers Fit Taper Bushed, QD and Stock, and Finished Bore Couplings. Covers allow excellent lubrication, and their use is recommended to obtain maximum coupling life. Covers are of aluminum and are made in halves for easy installation. Synthetic rubber oil seals, which contact the coupling hubs, retain the lubricant and prevent the entry of dirt. Covers are fitted with gaskets between the halves. Cover Cat. No.

QD Coupling

4012COV** 4016COV** 5016COV** 5018COV** 6018COV** 6020COV** 6022COV* 8018COV 8020COV 10018COV 10020COV 12018COV 12022COV

Type TBF

Aluminum D W

4 4 51⁄8 51⁄8 63⁄8 63⁄8 83⁄16 83⁄16 83⁄16 93⁄8 101⁄8 113⁄8 131⁄4

2 2 23⁄8 23⁄8 215⁄16 215⁄16 4 4 4 515⁄16 51⁄4 73⁄8 715⁄16

D

Plastic W

4 4 51⁄8 51⁄8 63⁄8 63⁄8 83⁄16 83⁄16 83⁄16 93⁄8 101⁄8 113⁄8 131⁄4

Wt. Lbs.

2 ⁄16 .78 25⁄16 .92 25⁄8 1.30 25⁄8 1.30 31⁄16 2.44 31⁄16 2.44 4 4.88 4 4.88 4 4.88 515⁄16 8.76 51⁄4 12.66 73⁄8 16.46 715⁄16 19.50 5

* Use 8018 cover — Special Seals Available ** Furnished in Plastic unless specified with “AL” Suffix when ordering.

Aluminum and Plastic

Type TBH C-27

COUPLINGS

Coupling Selection Coupling OD


Flexible Jaw Couplings

COUPLINGS

Martin Universal (ML)

Martin Super (MS)

Now Martin Offers Two Styles The Martin Super — Higher Horsepower The Martin Universal — Completely Interchangeable • No Lubrication

• Easy inspection of load carrying Spider

• Easy Installation

• Flexibility of angular or parallel misalignment of shafts by Buna-N Spider member permits smooth “Power Transmission”

• No Metal to Metal Contact • Resistant to oil, dirt, sand, moisture, grease

C-28


Stock Jaw Couplings A. Determine Service Factor by Matching Driven Unit with Prime Mover in Service Factor Guide. B. Multiply Service Factor by Driven Unit or Motor H.P. to Obtain Adjusted H.P. C. Select Flexible Coupling with Horsepower Capacity Equal to or Greater than Adjusted H.P. Service Factor Guide Driven Unit (Machinery)

Electric Motor or Steam Turbine

Prime Mover Gasoline or Diesel Engine, 6 or More Cyl.

Gasoline or Diesel Engine, Less Than 6 Cyl.

1.0

1.5

2.0

1.5

2.0

2.5

2.0

2.5

3.0

Light: Uniform or steady load never exceeding horsepower rating, infrequent starting. Agitators, Blowers, Conveyors, Evaporators, Fans, Generators, Centrifugal Pumps, Stokers Moderate: Heavy inertia, moderate shock, frequent starting; peak loads do not exceed 125 per cent average horsepower. Uneven load. Beaters, Rotary Pumps and Compressors, Cranes, Elevators, Mine and Propellor Fans, Generators, Pulp Grinders, Hoists, Kilns, Machine Tools, Mixers, Gear Pumps, Woodworking Machines Heavy: Heavy shock conditions or frequent reversing. Peak loads do not exceed 150 per cent average horsepower. Uneven load. Reciprocating Pumps and Compressors, Crushers, Freight and Passenger Elevators, Mills (Hammer, Ball, Rolling, Turf, Flour), Vibrating Screens, Winches, Wire Drawing Machines, Punches, Shears

Bore Tolerances: ¹⁄₂ – 1 ³⁄₄ + .001 – .000 1 ¹³⁄₁₆ – 2 ⁵⁄₈ + .0015 – .0000

Martin ML (Universal Series) — Torque and Horsepower Ratings Torque Rating Lb. — In.

Catalog Number

Stainless Steel Catalog Number

Buna-N

ML035 ML050 ML070 ML075 ML090 ML095 ML099 ML100 ML110 ML150 ML190 ML225

ML035SS ML050SS ML070SS ML075SS ML090SS ML095SS ML099SS ML100SS ML110SS ML150SS ML190SS ML225SS

3.5 31.5 42 81 140 189 290 416 756 1197 1512 2268

Hytrel®

100

– 94.5 126 242 420 567 870 1248 2268 3591 4536 6804

Buna-N Horsepower Capacity at Various RPM 300 1200

.006 .05 .07 .13 .22 .30 .46 .66 1.2 1.9 2.4 3.6

.02 .15 .21 .39 .66 .90 1.4 2.0 3.6 5.7 7.2 10.8

.07 .60 .84 1.56 2.64 3.6 5.5 7.9 14.4 22.8 28.8 43.2

1800

3600

.10 .9 1.2 2.3 4.0 5.4 8.3 11.9 21.6 34.2 43.2 64.8

.20 1.8 2.5 4.7 7.9 10.8 16.6 23.8 43.2 68.4 86.4 129.6

Max. Bore 3

⁄8 ⁄8 3 ⁄4 7 ⁄8 11⁄8 11⁄8 13⁄8 13⁄8 15⁄8 17⁄8 21⁄8 25⁄8 5

(Each) Weight

.07 .13 .25 .44 .69 .84 1.19 1.47 3.20 4.50 8.25 12.00

NOTE: Above H.P. capacities are for Buna-N rubber spider and service factor of one. When Hytrel spider is used multiply capacities by three.

Martin MS (Super Series) — Torque and Horsepower Ratings Torque Rating Lb. — In.

Buna-N Horsepower Capacity at Various RPM 1200 1800

Catalog Number

Buna-N

Hytrel®

100

300

MS050 MS070 MS075 MS090 MS095 MS099 MS100 MS110 MS150 MS190 MS225

37.3 59.4 157 241 241 512 512 1014 1630 2450 2920

112 178 471 723 723 1536 1536 3042 4890 7350 8760

.06 .09 .25 .38 .38 .81 .81 1.6 2.6 3.9 4.6

.18 .28 .75 1.1 1.1 2.4 2.4 4.8 7.7 11.6 13.9

.71 1.1 3.0 4.6 4.6 9.7 9.7 19.3 31.0 46.6 55.5

1.0 1.7 4.5 6.9 6.9 14.6 14.6 28.9 46.5 69.9 83.2

3600

2.1 3.4 8.9 13.7 13.7 29.2 29.2 57.8 93.0 139.7 166.5

Max. Bore

(Each) Weight

⁄8 ⁄4 7 ⁄8 11⁄8 11⁄8 13⁄8 13⁄8 15⁄8 17⁄8 21⁄8 25⁄8

.13 .25 .44 .69 .84 1.19 1.47 3.20 4.50 8.25 12.00

5 3

NOTE: Above H.P. capacities are for Buna-N rubber spider and service factor of one. When Hytrel spider is used multiply capacities by three. Misalignment Capacities: Angular up to 1°, Parallel up to .015 inches. Hytrel is a registered trademark of E.I. DuPont & Co.

C-29

COUPLINGS

Jaw Coupling Selection Procedure


Stock Jaw Couplings

COUPLINGS Coupling Half

Spider

Coupling Half

Dimensions

Spiders — Buna-N (Rubber) and Hytrel

Catalog Number

Hub Dia. A

Overall Length B

ML035 ML or MS050 ML or MS070 ML or MS075 ML or MS090 ML or MS095 ML or MS099 ML or MS100 ML or MS110 ML or MS150 ML or MS190 ML or MS225

⁄8 1 ⁄16 13⁄8 13⁄4 21⁄8 21⁄8 217⁄32 217⁄32 35⁄16 33⁄4 41⁄2 5

⁄16 1 ⁄32 2 21⁄8 21⁄8 21⁄2 27⁄8 31⁄2 41⁄4 41⁄2 47⁄8 53⁄8

5

1

Distance Betw. Flanges C

Length Thru Bore D

Min.

Max.

Weight Lbs.

⁄32 ⁄32 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄4 3 ⁄4 7 ⁄8 1 1 1

⁄64 ⁄8 3 ⁄4 13 ⁄16 13 ⁄16 1 11⁄16 13⁄8 111⁄16 13⁄4 115⁄16 23⁄16

⁄8 ⁄4 1 ⁄4 1 ⁄4 1 ⁄4 7 ⁄16 1 ⁄2 1 ⁄2 1 ⁄2 5 ⁄8 3 ⁄4 3 ⁄4

⁄8 ⁄8 3 ⁄4 7 ⁄8 11⁄8 11⁄8 13⁄8 13⁄8 15⁄8 17⁄8 21⁄8 25⁄8

.07 .13 .25 .44 .69 .84 1.19 1.47 3.20 4.50 8.25 12.00

13

9

23

17

15

5

Bore

1

3

1

5

Bore sizes are standard in 1/16″ increments from minimum to maximum bore range and have keyway and set screw except as shown below: 1 /8 through 3/8 Bore — No KW — No SS #050 — 7/16 through 5/8 Bore — No KW — 1-SS #070, 075, 090, 095 — 7/16 and 1/2 Bore — No KW — 1-SS #099, 100, 110 — 1/2 Bore — No KW — No SS #150 — 5/8 Bore — No KW — No SS #190, 225 — 3/4 Bore — No KW — No SS NOTE: In each coupling size a min. plain bore is available that can be used to make special bores such as spline, hex, metric, or other shapes or sizes. For Standard Keyway sizes see Martin Catalog, page E-158 and E-159.

Coupling Selection Chart for 60 Hz Nema Motor Frames Based on Buna-N (Rubber) Spider ★† Shaft Diameter

Nema Frame

Coupling Size

MS

Max. Horsepower Rating @ RPM 1725 3450 ML MS ML MS ML

⁄8 1 ⁄2 5 ⁄8 3 ⁄4 7 ⁄8

42 48 56,56 H 66 56HZ, 143T, 145T 182, 184 182T, 184T, 213 215 213T, 215T, 245U, 256U 254T, 256T, 248U, 286U 284T, 286T, 324U, 326U, 326TS 324T, 326T, 364U, 365U 364T, 365T

050 050 050 070 075 090 095 099 100 110 150 190 225

⁄2 ⁄2 1 ⁄2 1 2 3 3 71⁄2 71⁄2 15 30 40 50

⁄2 ⁄2 1 ⁄2 3 ⁄4 1 2 3 5 71⁄2 10 20 25 40

3

11⁄8 13⁄8 15⁄8 17⁄8 21⁄8 23⁄8

1140 1 1

1 1

1 1 1 11⁄2 3 5 5 10 10 25 40 60 75

⁄4 ⁄4 3 ⁄4 1 2 3 5 71⁄2 10 20 30 40 60 3 3

2 2 2 3 71⁄2 10 10 25 25 50 75 125 150

C-30

SRL035 SRL050 SRL070 SRL075 SRL090 SRL099 SRL110 SRL150 SRL190 SRL225

SHL035 SHL050 SHL070 SHL075 SHL090 SHL099 SHL110 SHL150 SHL190 SHL225

Accommodates Coupling

Net Weight Lbs. Buna-N Hytrel

ML035 M 050 — MS 050 ML070 — MS 070 ML075 — MS 075 ML or MS090-095 ML or MS099-100 ML110 — MS110 M150 — MS150 ML190 — MS190 ML225 — MS225

.009 .013 .017 .03 .04 .07 .14 .21 .27 .41

.009 .013 .017 .03 .04 .07 .14 .21 .27 .41

Urethane spiders available. Please consult factory.

Spiders — Urethane† and Bronze★ Catalog Number Urethane Bronze★

Accommodates Coupling

Net Weight Lbs. Urethane Bronze

SUL035 SBL035 SUL050 SBL050 SUL070 SBL070 SUL075 SBL075 SUL090/ SBL090/ 095 095 SUL099/ SBL099/ 100 100 SUL110 SBL110 SUL150 SBL150 SUL190 SBL190 SUL225 SBL225

ML 035 ML050 — MS050 ML070 — MS070 ML075 — MS075

.009 .013 .017 .03

0.05 0.08 0.06 0.15

ML or MS 090-095

.04

0.17

ML or MS 099-100

.07

0.50

ML110 — MS110 ML150 — MS150 ML190 — MS190 ML225 — MS225

.14 .21 .27 .41

0.62 1.00 1.30 1.60

★ Bronze spiders available as Made to Order.

11⁄2 11⁄2 11⁄2 2 3 71⁄2 10 15 20 40 60 75 100

NOTE: Coupling Sizes are based on the rated torque, max. bore and a have a service factor of 1.0. * When Using Hytrel or Bronze spider multiply above horsepower ratings by 3. † When using Urethane spider multiply above horsepower ratings by 1.5.

Catalog Number Buna-N Hytrel

Metric Bore Sizes Available Consult Factory


Martin-Flex

®

Couplings Coupling Size

*QD Bushing (2 Required Per Coupling)

5 6 7 8 9 10 11 12

JA JA SH SDS SK SF SF E

Steel Flange Assembly (2 Required Per Coupling) Flange No. Weight Each

F5JA F6JA F7SH F8SDS F9SK F10SF F11SF F12E

Rubber Element (1 Required Per Coupling) Element No. Weight

3.0 4.0 7.0 8.0 13.0 17.0 18.0 31.0

E5 E6 E7 E8 E9 E10 E11 E12

.6 .9 1.3 1.7 2.0 2.0 3.0 3.8

Max RPM

Horsepower @ 100 RPM (1.0 Factor)

4500 4000 3600 3100 2800 2600 2300 2100

1.03 1.80 3.12 4.68 6.90 8.33 9.92 14.40

Torque (1.0 Service Factor) LB - In LB - Ft

649 1134 1966 2950 4349 5250 6252 9076

* See page B5 for QD bushing bore sizes and dimensions. ** Coupling plus QD bushing. ★ Weight in pounds.

Average Static Torsional Stiffness Coefficient (K) LB - In/DEG LB - In/RAD

54.1 94.5 163.8 245.8 362.4 437.5 521.0 756.3

244 414 544 876 1088 1530 2420 4014

Approx. WR2** (LB - Ft2)

12,850 23,700 31,200 50,200 62,400 87,700 138,700 217,000

.08 .22 .40 .70 1.33 2.10 2.90 5.80

Rubber tire element also available in Neoprene.

Dimensions Coupling Size

A

B

C

D

E

F

H

J

K*

L

M

N

P

Y B.C. Dia.

B.C. Dia.

5 6 7 8 9 10 11 12

51⁄4 61⁄2 73⁄8 83⁄8 91⁄4 10 11 123⁄8

37⁄16 39⁄16 45⁄16 47⁄16 53⁄16 513⁄16 55⁄8 71⁄4

21⁄16 23⁄16 211⁄16 213⁄16 37⁄16 39⁄16 31⁄8 4

29⁄16 211⁄16 33⁄16 35⁄16 315⁄16 41⁄16 37⁄8 43⁄4

⁄8 ⁄8 13 ⁄16 13 ⁄16 11⁄16 11⁄16 11⁄16 13⁄8

4 415⁄16 55⁄8 61⁄2 73⁄8 85⁄16 9 101⁄16

2 2 211⁄16 33⁄16 37⁄8 45⁄8 45⁄8 6

⁄32 ⁄32 7 ⁄32 7 ⁄32 9 ⁄32 5 ⁄16 5 ⁄16 7 ⁄16

11⁄4 11⁄4 15⁄8 15⁄8 21⁄4 23⁄4 23⁄4 31⁄4

.. .. .. .. .. .. .. ..

17⁄16 19⁄16 111⁄16 113⁄16 17⁄16 19⁄16 13⁄8 11⁄4

15⁄16 17⁄16 19⁄16 111⁄16 113⁄16 19⁄16 13⁄8 11⁄4

⁄8 ⁄2 3 ⁄4 7 ⁄8 7 ⁄8 1 15 ⁄16 3 ⁄4

1.66 1.66 21⁄4 211⁄16 35⁄16 37⁄8 37⁄8 5

27⁄16 35⁄16 37⁄8 45⁄8 51⁄4 6 61⁄2 71⁄4

5

5

5 5

3 1

Z Clamp Ring Bolts No. and Size*** Torque Capscrews In Lbs.

(5) 1⁄4 - 20x11⁄8 (5) 5⁄16 - 18x11⁄8 (5) 5⁄16 - 18x11⁄4 (6) 5⁄16 - 18x11⁄2 (6) 3⁄8 - 16x13⁄4 (6) 3⁄8 - 16x13⁄4 (6) 3⁄8 - 16x13⁄4 (6) 1⁄2 - 13x21⁄4

125 200 300 300 400 400 400 900

* Clearance required to remove bushing using pull-up capscrews as jackscrews. ** Shaft ends are normally M or N apart; they may project beyond the bushings. In this case allow space for end float and misalignment. *** Grade 8. Dimensions in inches.

Other Sizes Available as Made-to-Order

C-31

COUPLINGS

Parts List and Engineering Data


Martin-Flex

®

Couplings Martin Flex® flexible couplings smoothly transmit power while compensating for shaft misalignment to 4°, parallel misalignment to 1/8″ and end float to 5/16″. The two piece flange design provides quick and easy installation and the elastomeric element absorbs shock and torsional vibration through a wide temperature range. COUPLINGS

Selection Procedure 1. Select the proper service factor from Chart 1. 2. Determine Design Horsepower by multiplying the Service Factor and the Drive Horsepower. 3. Locate the intercept of Shaft Speed and Design Horsepower from Chart 2. 4. Order per coupling: (2) bushings, (2) flange assemblies, (1) flexible tire element.

Chart 1

Service Factors

Application

Factor

AGITATORS Paddle or Propeller (Vert. or Horiz.), Screw ..... BREWING AND DISTILLING Bottling Machinery, Brew Kettle, Cooker (Cont. Duty), Mash Tub ..... Scale Hopper — Frequent Starting Peaks .... CAN FILLING MACHINE ........ CAR DUMPER.................... CAR PULLER ..................... CLARIFIER ....................... CLASSIFIER ...................... CLAY-WORKING MACHINES Brick Press, Briquette Machine, Clay Working Machine, Pug Mill ........... COMPRESSORS Lobe, Rotary .................. Reciprocating** — 1 cyl. — single acting....... 1 cyl. — double acting ...... 2 cyl. — single acting....... 2 cyl. — double acting ...... 3 cyl.or more — single acting .................. 3 cyl. or more — double acting ................. CONVEYORS Apron, Assembly, Belt, Chain, Flight, Oven .......... Reciprocating................. Screw .......................... CRANES AND HOISTS Main Hoist — Medium Duty ................. Main Hoist — Heavy Duty .................... Skip Hoist, Travel Motion, Trolley Motion, Slope ....... CRUSHERS Cane ........................... Gyratory ....................... DREDGES Cable Reel, Conveyor ....... Cutter Head Drive, Jog Drive ......................

Chart 2

C-32

1.0

1.0 1.5 1.0 1.5 1.5 1.0 1.0

1.5 2.0 3.5 3.0 3.0 2.5 2.5 2.0

1.0 2.5 1.0

1.5 2.0 1.5 2.0 2.5 1.5

Application Pump, Screen Drive, Stacker, Utility Winch ....... DYNAMOMETER................. ELEVATORS Bucket, Freight ............... EXCITER .......................... FANS Centrifugal .................... Cooling Tower ................ Large (Mine, etc.) ........... Light ........................... Propeller (indoor)............ FOOD INDUSTRY Beet Slicer .................... Cereal Cooker ................ Dough Mixer, Meat Grinder ................. GENERATORS Even Load ..................... Hoist or Railway Service.... Welder Load .................. GRIZZLY .......................... KILN............................... LAUNDRY MACHINES Tumbler, Washer ............ LINE SHAFTS .................... Driving Processing Machinery..................... Light ........................... LUMBER INDUSTRY Band Resaw, Circular Resaw ............... Edger, Head Rig, Hog, Log Haul ................ Planer.......................... Rolls Non-Reversing ........ Rolls Reversing .............. Sawdust Conveyor ........... Slab Conveyor, Sorting Table ................. MACHINE TOOLS Auxiliary....................... Main Drive, Notching Press, Planer (Reversing), Plate Planer, Punch Press ................... Traverse .......................

2.5

Size Selection

Factor 1.5 1.0 2.0 1.0 1.0 2.0 1.5 1.0 1.5 1.5 1.0 1.5 1.0 1.5 2.0 2.0 2.0 2.0

1.0 1.0

1.5 2.0 1.5 1.5 2.0 1.0 1.5 1.0

1.5 1.0

Application METAL FORMING MACHINES Draw Bench Carriage, Main Drive, Extruder, Wire Drawing, Flattening Machine ....................... MILLS (Rotary Type) Ball or Pebble Direct or ..... on LS Shaft Gear Reducer.... on HS Shaft Gear Reducer.... Dryer and Cooler ............. Rod or Tube Direct or........ on LS Shaft Gear Reducer.... on HS Shaft Gear Reducer.... Tumbling Barrel .............. MIXERS Concrete (Continuous or intermittent), MullerSimpson type ................. OIL INDUSTRY Chiller ......................... Oil Well Pumping (not over 150% peak torque) .... Paraffin Filter Press ......... PAPER MILLS Agitator ........................ Barking Drum ................. Beater and Pulper............ Bleacher....................... Calender....................... Chipper ........................ Couch, Cylinder, Dryer...... Felt Stretcher ................. Fourdrinier .................... Jordan ......................... Press........................... Pulp Grinder .................. Stock Chest ................... Stock Pump Reciprocating................. Rotary.......................... Suction Roll................... Winder......................... PARAFFIN FILTER PRESS...... PRINTING PRESS ............... PROPELLER (Marine) .......... PULVERIZERS Hammermill — Light Duty .. Hammermill — Heavy Duty.

Factor

2.0 2.5 2.5 2.0 1.5 2.5 2.5 2.0 1.5

1.5 1.0 2.0 1.5 1.0 2.5 1.5 1.0 2.0 3.0 1.5 1.0 1.5 2.0 2.0 2.0 1.5 2.0 1.5 2.0 1.5 1.5 1.5 1.5 1.5 2.0

Application Hog............................. Roller .......................... PUMPS Centrifugal .................... Descaling, Gear Type ....... Oil Well Pumping (not over 150% peak torque) .... Rotary — other than gear .. Reciprocating — 1 cyl. — single acting....... 1 cyl. — double acting ...... 2 cyl. — single acting....... 2 cyl. — double acting ...... 3 cyl. — or more ............ RUBBER INDUSTRY Banbury Mixer ................ Calender....................... Cracker, Mixing Mill, Plasticator .................... Refiner, Sheeter, Tire Building Machine ............ Tire and Tube Press Opener (Based on Peak Torque) .... Tuber and Strainer........... Warming Mill ................. Washer ........................ SCREENS Air Washing................... Coal and Sand (Rotary) ..... Vibrating ......................

Factor 2.0 1.5 1.0 1.5 2.0 1.5 2.5 2.0 2.0 1.5 1.5 2.5 2.0 2.5 2.0 1.0 1.5 2.0 2.5 1.0 1.5 2.5

Application Water .......................... SEWAGE DISPOSAL EQUIPMENT...................... SHOVEL........................... SHREDDER....................... STEEL INDUSTRY Cold Mills Coiler (up or down) .......... Strip, Temper................. Hot Mills Coiler (up or down), Edger Drive ................... Feed Roll (Blooming), Roughing Mill Delivery (non-reversing), Sheet, Strip ................... Rod Mill ....................... Soaking Pit Cover Drive..... STEERING GEAR ................ STOKER........................... TEXTILE MILLS Batcher ........................ Calender, Card Machine, Dry Can............ Dyeing Machinery ........... Loom........................... Mangel, Napper, Soaper ... Spinner, Tenter Frame ...... WINDLASS ....................... WOODWORKING MACHINES ..

Factor 1.0 1.0 2.0 1.5

1.5 2.0

1.5

3.0 2.5 3.0 1.0 1.0 1.0 1.5 1.0 1.5 1.0 1.5 1.5 1.0

The service factors listed are intended only as a general guide for smooth power sources such as electric motors and steam turbines. Add 0.5 to factor for somewhat rougher power sources such as internal combustion engines of four or more cylinders, steam engines and water turbines. Where substantial shock occurs or starting or stopping is frequent as on some “inching” drives and on some reversing drives or where the power source is an internal combustion engine with less than four cylinders — consult factory. Where torsional vibrations occur as in, for example, internal combustion engines or reciprocating compressors or pump applications, check the coupling for possible development of damaging large amplitude vibrations. ** Add 0.5 to factor if without flywheel.


Coupling Safety WARNING & SAFETY REMINDER Safety must be considered a basic factor in machinery operation at all times. Most accidents are the result of carelessness or negligence. All rotating power transmission products are potentially dangerous and must be guarded by the contractor, installer, purchaser, owner, and user as required by applicable laws, regulations, standards, and good safety practice. Additional specific information must be obtained from other sources including the latest editions of American Society of Mechanical Engineers; Standard A.N.S.I. B15.1. A copy of this standard may be obtained from the American Society of Mechanical Engineers at 345 East 47th Street, New York, NY 10017 (212-705-7722). It is the responsibility of the contractor, installer, purchaser, owner, and user to install, maintain, and operate the parts or components manufactured and supplied by Sprocket & Gear, Inc., in such a manner as to comply with the Williams-Steiger Occupational Safety Act and with all state and local laws, ordinances, regulations, and the American National Standard Institute Safety Code.

CAUTION Guards, access doors, and covers must be securely fastened before operating any equipment. If parts are to be inspected, cleaned, observed, or general maintenance performed, the motor driving the part or components is to be locked out electrically in such a manner that it cannot be started by anyone, however remote from the area. Failure to follow these instructions may result in personal injury or property damage.

WARNING NOTE: CATALOG DIMENSIONS Every effort is made to keep all catalog dimensions and styles current in the catalog, however from time to time, it is necessary because of manufacturing changes to alter stock products dimensionally. If any stock product dimension or style shown in this catalog is critical to your application please consult factory for certification.

25


Made-to-Order and Stock Products Screw Conveyor Components and Accessories

SCREWS HOT DIPPED GALVANIZED

ANGLE FLANGED “U” TROUGH MILD STEEL AND GALVANIZED

FORM FLANGED “U” TROUGH MILD STEEL AND GALVANIZED

SECTIONAL FLIGHTS MILD STEEL

TUBULAR HOUSING MILD STEEL AND GALVANIZED

TROUGH ENDS DISCHARGE GATE FLAT RACK AND PINION

INLETS AND DISCHARGE SPOUTS MILD STEEL AND GALVANIZED

SHAFT SEAL WASTE PACK

HELICOID SCREWS RIGHT HAND AND LEFT HAND MILD STEEL AND GALVANIZED

ELEVATOR BUCKETS

SHAFT SEAL PLATE

HANGER MILD STEEL AND GALVANIZED

STYLE 216

SHAFT SEAL SPLIT GLAND

HANGER STYLE 70 SHAFT SEAL COMPRESSION TYPE PACKING GLAND

TAIL COUPLING AND DRIVE SHAFTS

WITH AND WITHOUT FEET MILD STEEL AND GALVANIZED

HANGER STYLE 220 HANGER STYLE 226 MILD STEEL AND GALVANIZED

THRUST ASSEMBLY TYPE E WITH DRIVE SHAFT

SPECIALS

HANGER STYLE 19B

TROUGH END BEARINGS BALL AND ROLLER

SHAFT SEAL FLANGED PRODUCT DROP-OUT

HELICOID FLIGHTING RIGHT HAND AND LEFT HAND MILD STEEL AND GALVANIZED.

HANGER BEARINGS STYLE 220/226 HARD IRON BRONZE NYLATRON WOOD - GATKE

Martin Martin

HANGER BEARINGS HARD IRON UHMW WOOD GATKE

SADDLES AND FEET

For more information about

Martin

and our other quality products, join us at our web site www.martinsprocket.com 26

SCREW CONVEYOR DRIVE WITH ACCESSORIES

SPEED REDUCER SHAFT MOUNTED WITH ACCESSORIES.

FLANGED COVER WITH ACCESSORIES


Made-to-Order and Stock Products Stock QD V-Belt Sheaves

All Steel Stock Sprockets

BORED TO SIZE HARDENED TEETH

DOUBLE SINGLE HARDEND TEETH

SABER TOOTH® HARDENED TEETH

QD TRIPLE

Stock Bushings/Hubs

BUSHINGS TYPE QD STEEL WITH KEYSEAT SIZE SF-N

“3V” HI-CAP®

“5V” HI-CAP®

“8V” HI-CAP

Stock Tapered Bushed V-Belt Sheaves

TAPERED BUSHING

QD IDLER BUDSHING

Stock Gears/Steel and Cast

CONVENTIONAL C SECTION TAPER BUSHED

“3V” HI-CAP® TAPER BUSHED

CONVENTIONAL B SECTION TAPER BUSHED

Stock Couplings/Covers

Spur Gears - Stocked in both 14-1/2º & 20º Pressure Angles

SPUR TYPE B

BEVEL

SPUR 3 DP

MITER

GEAR RACK

WORM GEAR

RUBBER ELEMENT -FLEX® STOCK BORE

Martin

ROLLER CHAIN STOCK BORE

JAW

COUPLING COVERS

WORM

Stock Timing Pulleys

FINISHED BORE

“QD”

SC SPACER

TPR ELEMENT

Martin’S NEW QUADRA-FLEX® COUPLING Stock Sintered Metal and Sinteed Steel Products. TIMING PULLEY TAPERED BUSHING

TIMING PULLEY QD

TIMING PULLEY STOCK BORE

HANGER BEARINGS.

STOCK BORE

QD

MTO

Martin’S NEW HTS (HIGH TORQUE SPROCKETS) 27


Extensive stockyards of screws are available for quick shipment.

A broad inventory of equipment ensures prompt worldwide delivery.

Quality material and an experienced staff means a rapid turnaround for you, our customer.

SERVICE CENTERS WORLDWIDE USA

Mini Manufacturing Centers

General Offices Sales and Manufacturing

Boston, MA

Arlington, TX 3100 Sprocket Drive 76015-2898 P.O. Box 91588 • Arlington, Texas 76015-0088 817-258-3000 (FAX 817-258-3333)

Sales and Manufacturing Danielsville, PA 3376 Delps Road 18038 P.O. Box 267 • Danielsville, PA 18038-0267 610-837-1841 (FAX 610-837-7337)

Ft. Worth, TX (Conveyor Division) 3600 McCart Street (76110-4692) P.O. Box 1038 • Ft. Worth, TX 76101-1038 817-258-3000 (FAX 817-258-3173)

Mansfield, TX 811 4th Avenue 76063 P.O. Box 193 • Mansfield, TX 76063-0193 817-473-1520 (FAX 817-473-0465)

357 Fortune Boulevard Milford, MA 01757 508-634-3990 (FAX 508-634-3998)

Charlotte, NC 3901 South I-85 Service Road 28208 Box 19447 • Charlotte, NC 28219-0447 704-394-9111 (FAX 704-394-9122)

Chicago, IL 1505 Birchwood Avenue 60018-3001 P.O. Box 1307 • Des Plaines, IL 60017-1307 847-298-8844 (FAX 847-298-2967)

Denver, CO 10800 East 54th Avenue 80239 P.O. Box 39208 • Denver CO 80239-0208 303-371-8466 (FAX 303-371-7116)

Houston, TX 9910 Bent Oak Drive 77040 P.O. Box 41209 • Houston, TX 77241-1209 713-849-4330 (FAX 713-849-4807)

Montpelier, OH

Kansas City, MO

350 Airport Road 43543 P.O. Box 29 • Montpelier, OH 43543-0029 419-485-5515 (FAX 419-485-3565)

1520 N. Commerce Avenue 64120 P.O. Box 4961 • Kansas City, MO 64120-4961 816-231-5575 (FAX 816-231-1959)

Sacramento, CA

Los Angeles, CA

1199 Vine Street 95814-0426 5920 S. Triangle Dive P.O. Box 13856 • Sacramento, CA 95853-3856 Commerce, CA 90040-3688 916-441-7172 (FAX 916-441-4600) 323-728-8117 (FAX 323-722-7526)

Scottdale, GA

Minneapolis, MN

3303 Church Street 30079-1395 P.O. Box 886 • Scottdale, GA 30079-0886 404-292-8744 (FAX 404-292-7771)

10601 Hampshire Avenue South Bloomington, MN 55438-2395 952-829-0623 (FAX 952-944-9385)

Ft. Worth, TX (Tool & Forge Division)

Portland, OR

3600 McCart Street 76110-4692 P.O. Box 1038 • Ft. Worth, TX 76101-1038 817-258-3000 (FAX 817-258-3173)

3030 N.W. Industrial Portland, OR 97210-0046 503-223-7261 (FAX 503-221-0203)

3201 Queen Palm Drive Tampa FL 33619 813-623-1705 (FAX 813-626-8953)

Wayne, NJ 7 High Point Drive 07470-7432 P.O. Box 527 • Wayne, NJ 07474-0527 973-633-5700 (FAX 973-633-7196)

Manufacturing Only Abilene, TX Clarksville, TX San Angelo, TX Paragould, AR (Includes the Plastics Div.)

CANADA

Sales and Manufacturing

Martin Sprocket & Gear Canada Inc. 896 Meyerside Drive Mississauga, Ontario, Canada L5T 1R9 905-670-1991 (FAX 905-670-2110)

Martin Sprocket & Gear Canada Inc. (Conveyor Division)

Box C3, RR #1 Ayr. Ontario, Canada NOB IEO 519-621-0546 (FAX 519-621-4413)

CHINA Hong Kong Shanghai Fuzhou Chengdo

MEXICO

Sales and Manufacturing

Martin

Sprocket & Gear de Mexico, S.A. de C.V.

Km 52.8 Carretera, Naucalpan-Toluca Parque Industrial, Toluca 2000 Calle 3, Manzana VII, Lote 11 Toluca Edo. de Mexico, C.P. 50200 011-52-72-790023 (FAX 011-52-72-790024)

Tampa, FL

Sold by the World’s Greatest Sales People. Our Distributors.

Martin

SPROCKET & GEAR, INC. 3100 SPROCKET DR. • ARLINGTON, TX 76015 • 817-258-3000

Martin Products are made in North America. For more information, contact your nearest Martin Distributor or Service Center. COPYRIGHT 1999 •

28

Martin SPROCKET & GEAR, INC. • ALL RIGHTS RESERVED


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