A l t ra
Altra Industrial Motion All Customer Service phone numbers shown in bold Electromagnetic Clutches and Brakes
Couplings
Heavy Duty Clutches and Brakes
Overrunning Clutches
Warner Electric
Ameridrives Couplings
Wichita Clutch
Formsprag Clutch
Electromagnetic Clutches and Brakes
Mill Spindles, Ameriflex, Ameridisc
Pneumatic Clutches and Brakes
Overrunning Clutches and Holdbacks
New Hartford, CT - USA 1-800-825-6544
Erie, PA - USA 1-814-480-5000
Warren, MI - USA 1-800-348-0881– Press #1
For application assistance: 1-800-825-9050
Gear Couplings
Wichita Falls, TX - USA 1-800-964-3262 Bedford, England +44 (0) 1234 350311
For application assistance: 1-800-348-0881 – Press #2
Twiflex Limited
Marland Clutch
St Barthelemy d’Anjou, France +33 (0) 2 41 21 24 24 Precision Electric Coils and Electromagnetic Clutches and Brakes
Columbia City, IN - USA 1-260-244-6183 Matrix International Electromagnetic Clutches and Brakes, Pressure Operated Clutches and Brakes
Brechin, Scotland +44 (0) 1356 602000 New Hartford, CT - USA 1-800-825-6544 Inertia Dynamics Spring Set Brakes; Power On and Wrap Spring Clutch/Brakes
New Hartford, CT - USA 1-800-800-6445
San Marcos, TX - USA 1-800-458-0887 Bibby Transmissions Disc, Gear, Grid Couplings, Overload Clutches
Dewsbury, England +44 (0) 1924 460801 Boksburg, South Africa +27 11 918 4270 TB Wood’s
For application assistance: 1-888-829-6637 – Press #7
General Purpose Disc Couplings
San Marcos, TX - USA 1-888-449-9439 Ameridrives Power Transmission
Twickenham, England +44 (0) 20 8894 1161 Pneumatic and Oil Immersed Clutches and Brakes
Overrunning Clutches and Holdbacks
Waukesha, WI - USA 1-262-547-3357
Heidelberg, Germany +49 (0) 6221 30 47 0
Gearing Belted Drives and Sheaves
Boston Gear Enclosed and Open Gearing, Electrical and Mechanical P.T. Components
TB Wood’s Belted Drives
Charlotte, NC - USA 1-800-825-6544
Chambersburg, PA - USA 1-888-829-6637 – Press #5
For application assistance: 1-800-816-5608
For application assistance: 1-888-829-6637 – Press #7
Bauer Gear Motor
Engineered Bearing Assemblies
Warner Linear
Green Bay, WI - USA 1-920-593-2444
Esslingen, Germany +49 (711) 3518-0
Kilian Manufacturing
Linear Actuators
Belvidere, IL - USA 1-800-825-6544
Huco Dynatork
For application assistance: 1-800-825-9050
Precision Couplings and Air Motors
Nuttall Gear and Delroyd Worm Gear
Syracuse, NY - USA 1-315-432-0700
Geared Motors
Engineered Bearing Assemblies
Worm Gear and Helical Speed Reducers
Niagara Falls, NY - USA 1-716-298-4100
www.bauergears.com
www.bostongear.com
31 Schoolhouse Road Somerset, NJ 08873 - USA Phone: 732-469-8770 Fax: 732-469-8773
701 Carrier Drive Charlotte, NC 28216 - USA Phone: 888-243-3447 Fax: 704-588-7181
WE10289 P7077BBG Series2000_Cvr v5.indd 20-1
Right Angle Helical Bevel Gear Drives & Gear Motors
Stieber Clutch
Universal Joints, Drive Shafts, Mill Gear Couplings
Hertford, England +44 (0) 1992 501900 Charlotte, NC - USA 1-800-825-6544
Series 2000
South Beloit, IL - USA 1-800-216-3515
Industrial Clutch
Linear Products
St Barthelemy d’Anjou, France +33 (0) 2 41 21 24 24
M o t i o n
Roller Ramp and Sprag Type Overrunning Clutches and Backstops
Caliper Brakes and Thrusters
Elastomeric Couplings
Chambersburg, PA - USA 1-888-829-6637– Press #5
I n d us t ria l
For information concerning our sales offices in Asia Pacific check our website www.altramotion.com.cn
P-7077-BBG
10/11
Printed in USA
10/31/11 4:07 PM
Altra Industrial Motion
2000 Series Boston Gear Drives – C-Face and Projecting Input Ordering Information
Introducing new gearing solutions from Boston Gear and Bauer Gear Motor These two well recognized Altra Industrial Motion brands have combined their gearing expertise to offer the innovative Series 2000 product line. Boston Gear and Bauer Gear Motor products have a reputation for superior engineering, quality manufacturing and reliable performance. As industry leaders, we have extensive experience and application knowledge in industries including material handling, food processing, packaging, bottling, and metals. For more information about Series 2000 Gear Drives or Gear Motors call:
888-243-3447
Example: BKRF2043RTG40WB7H2P24 BK RF
2043R Size 2033R 2043R 2063R 2073R 2093R
Series 2000 Right Angle Helical Bevel Gear Drives and Gear Motors
Loaded with unique performance and convenience features to meet a wide variety of application requirements. We asked OEMs, end users and distributors what mattered most when it came to gear motor design. Their responses helped guide us in the development of the new Series 2000 Gear Motor product line.
Style Blank Projecting Input Shaft RF C'Face Input
Series 2000 Gear Drives and Gear Motors are Dimensional Drop-In Replacements for SEW Eurodrive™ KA Series products Application Examples: - Cheese slicers - Dairy and bakery mixers - Spiral heating and cooling racks - Potato chip salter - Produce drying bins (tumblers)
- Meat forming (links, patties, grinding) - Meat carcass processing - Bottling lines - Unit conveyors - Palletizers
40
W B7
Ratio X.X for ratios lower than 10:1 XXX for ratios higher than 10:1
Nominal Bore Diameter (mm)
Bore Code
2033R
25
PM25
l
30
PM30
S
35
PM35 PM40 PM50
70
PM70
Mounting Positions
S = Standard 2043R
P24
Output Shaft Assembly G Solid Shaft and Tapered Adaptor - Left Projection H Solid Shaft - Double Projection J Solid Shaft and Tapered Adaptor - Right Projection
1 2 3 4 5 6
Input Nema Mounting B5 56C B7 140TC/180C B9 180TC/210C B11 210TC/250UC B13 250TC IEC (B5) Mounting M14FF IEC71 M19FF IEC80 M24FF IEC90S / 90L M28FF IEC100 / 112 M38FF IEC132S / 132M M42FF IEC160 Projecting Input Shaft R5 Inch - spec'd in 1/8" increments RM24 Metric - spec'd in mm increments
Chart 2: Hollow Bore Codes – Metric Sizes
40
2
See page 21
Exterior Blank Two-Tuff BK Bost-Kleen SBK Stainless Bost-Kleen
50
H
Lube W High efficiency K Food Grade
Base Blank None TG Torque Arm - Left Projection TJ Torque Arm - Right Projection FG OP Flange - Left Projection FJ OP Flange - Right Projection FH OP Flange - Dual Projection B Base Mounting Feet
Series 2000 Advantages • Altra's Competitive Displacement Product Offering - Designed with critical dimensions equivalent to select competitive gear drives • Enhanced performance - High torque with ratings in accordance with AGMA standards provide long life and potential downsizing - Tested to an effective 25,000 hours. Proven ratings vs. theoretical • Design Flexibility - Large assortment of shaft options for more application flexibility - Variety of optional hollow bore sizes available for quick delivery - Variety of input styles including NEMA and IEC C-FACE motor mounts • Fast and Easy Installation - Unique mounting registers for quick, precision alignment - Keyless tapered bushing provides quick and secure installation of drive shaft • Low Maintenance - Unique rounded surfaces allow for easier cleaning - Premium acrylic paint emulsion pigmented with alloy 316 stainless steel flake provides high corrosion & abrasion resistance for long term durability - Integrated O-rings at mounting interfaces provide high leak and ingress resistance - Automatic entrapment of wear debris for longer life - Large diameter oil fill/drain holes for fast oil changes - Synthetic lubrication extends gear life
TG
l
C-Face Motor Blank No motor Per Reducer catalog
Output Shaft Code Hollow Shaft See Chart 1 on page 22 or Chart 2 on page 23
P24 Inch - spec'd in 1/16" increments P24S same as above in 303 Stainless PM40 Metric - spec'd in mm increments PM40S same as above in 303 Stainless Solid Shaft See page 16
D20 Inch - spec'd in 1/16" increments D20S same as above in 303 Stainless DM25 Metric - spec'd in mm increments DM25S same as above in 303 Stainless Tapered Adaptor Hollow Output Shaft – See page 23 TP22S Inch - Stainless - spec'd in 1/16" increments TM35 Metric - Stainless spec'd in mm increments
= Optional
2063R
2073R
2093R
Decimal Size
Key Size
25.00
Consult Factory
S
30.00
8mmx7mmx40mm
S
35.00
10x8x45
S S S
40.00
12x8x50
50.00
14x9x80
70.00
20x12x110
Chart 3: Tapered Adaptor Bore Codes – Inch Sizes Nominal Bore Diameter (in)
Bore Code
2033R
S
15/16
P15
1-1/4
P20
1-1/2
P24
1-3/4
P28
2043R
2063R
2073R
S S S
Optional Bore Codes
Driven Shaft Diameter +/- 0.002
P13, P14
0.9375
P18, P19
1.250
P20, P21
1.375
P26, P27
1.750
Additional Bores (including metric) available upon request.
2
Boston Gear • Bauer Gear Motor
WE10289 P7077BBG Series2000_Cvr v5.indd 2-17
888-243-3447
..... P-7077-BBG
10/11
P-7077-BBG
10/11.....
Boston Gear 888-243-3447
23
10/31/11 4:07 PM
Helical2000.com
Boston Gear – C-Face and Projecting Input Shaft Unique rounded housing surfaces for easier cleaning Unique Two-Tuff premium acrylic paint (standard) Washdown epoxy paint (optional)
Energy Efficient Design With efficiency of 98% per gear mesh, Series 2000 helical bevel reducers are ideal for use in applications with: - continuous or high duty cycle operations - high-ratio reduction - limited access applications where long life is a necessity
Optional unique keyless tapered bushing provides longer life and faster installation Stainless steel shafts also available
High-efficiency synthetic oil (Standard) Unique mounting registers allow for quick precision alignment
Larger diameter oil fill/drain holes for faster oil changes
Integrated O-rings NEMA or IEC C-Face motor input with 3-Jaw coupling Projecting input shaft and stainless steel shafts available
Bauer Gear Motor – Integral Gear Motors Class 1, Div 2, Groups B/C/D/T3C rated enclosure Motors are CE, CSA and UR certified Optional output flange available on C-face or integral design models
Motors meet or exceed EISA 2007 efficiency requirements Highest quality bearings ensure long life
Specially designed fans and fan covers provide quieter operation Gear Motors are Inverter rated for use with a VFD (Variable Frequency Drive)
P-7077-BBG
10/11.....
Boston Gear • Bauer Gear Motor 888-243-3447
3
2000 Series Bauer Integral Gear Motors Selection Tables Input HP
Output Speed (1750rpm Input)
Actual Ratio
Output Torque Rating (lbf-in)
Safety Factor
Ratio used in Pt. No.
Model Number Prefix
0.33
Consult Factory for available ratios of 0.33 HP Gear Motors
0.50
272.7 258.7 219.9 196.3 164.0 144.2 134.4 114.3 102.0 85.2 74.9 70.0 60.7 58.4 48.8 46.3 39.4 35.1 29.4 25.8 24.1 20.9 17.9 16.5 148.7 109.5 104.2 89.4 80.3 71.7 67.6 59.7 57.9 44.2 37.7 35.9 30.8 27.6 24.7 23.3 20.6 19.3 49.1 35.9 30.7 29.3 25.4 22.9 19.4 17.3 16.2 14.2 12.2 27.5 23.8 22.8 19.9
6.42 6.76 7.96 8.91 10.67 12.14 13.02 15.32 17.15 20.54 23.36 24.99 28.83 29.96 35.85 37.79 44.46 49.79 59.61 67.80 72.54 83.69 97.81 106.38 11.77 15.99 16.80 19.58 21.81 24.42 25.91 29.30 30.23 39.61 46.41 48.75 56.83 63.30 70.89 75.20 85.12 90.86 35.61 48.77 56.97 59.67 68.95 76.37 90.04 101.43 108.03 123.54 143.20 63.71 73.62 76.87 88.08
109 115 135 151 181 206 221 260 291 348 396 424 489 508 608 640 753 844 1,010 1,149 1,229 1,418 1,658 1,803 199 271 285 332 370 414 439 497 512 671 787 826 963 1,073 1,201 1,274 1,443 1,540 604 827 966 1,011 1,169 1,294 1,526 1,719 1,831 2,094 2,427 1,080 1,248 1,303 1,493
13.0 12.5 10.8 10.0 8.4 7.2 6.9 6.5 5.9 5.3 4.6 4.4 3.8 3.7 3.1 2.9 2.5 2.2 1.9 1.7 1.6 1.4 1.2 1.1 12.7 12.9 12.3 10.6 9.6 8.6 8.1 7.2 7.0 5.4 4.6 4.4 3.8 3.4 3.1 2.9 2.6 2.4 12.5 9.2 7.9 7.6 6.6 5.9 5.1 4.5 4.2 3.7 3.2 13.2 11.5 11.0 9.7
6.4 6.8 8 8.9 11 12 13 15 17 21 23 25 29 30 36 38 44 50 60 68 73 84 98 106 12 16 17 20 22 24 26 29 30 40 46 49 57 63 71 75 85 91 36 49 57 60 69 76 90 101 108 124 143 64 74 77 88
Input HP
0.50
GF2033R
0.75 GF2043R
GF2063R
GF2073R
Output Speed (1750rpm Input)
Actual Ratio
Output Torque Rating (lbf-in)
Safety Factor
Ratio used in Pt. No.
18.0 15.4 13.7 12.9 11.4 9.8 9.1 9.9 272.7 258.7 219.9 196.3 164.0 144.2 134.4 114.3 102.0 85.2 74.9 70.0 60.7 58.4 48.8 46.3 39.4 35.1 29.4 25.8 24.1 148.7 109.5 104.2 89.4 80.3 71.7 67.6 59.7 57.9 44.2 37.7 35.9 30.8 27.6 24.7 23.3 20.6 19.3 49.1 35.9 30.7 29.3 25.4 22.9 19.4 17.3 16.2 14.2 12.2 27.5 23.8 22.8
97.05 113.56 127.32 135.28 154.02 177.76 192.18 176.05 6.42 6.76 7.96 8.91 10.67 12.14 13.02 15.32 17.15 20.54 23.36 24.99 28.83 29.96 35.85 37.79 44.46 49.79 59.61 67.80 72.54 11.77 15.99 16.80 19.58 21.81 24.42 25.91 29.30 30.23 39.61 46.41 48.75 56.83 63.30 70.89 75.20 85.12 90.86 35.61 48.77 56.97 59.67 68.95 76.37 90.04 101.43 108.03 123.54 143.20 63.71 73.62 76.87
1,645 1,925 2,158 2,293 2,610 3,013 3,257 2,984 163 172 202 227 271 309 331 389 436 522 594 635 733 762 911 961 1,130 1,266 1,516 1,724 1,844 299 406 427 498 554 621 659 745 769 1,007 1,180 1,239 1,445 1,609 1,802 1,912 2,164 2,310 905 1,240 1,448 1,517 1,753 1,942 2,289 2,579 2,746 3,141 3,640 1,620 1,871 1,954
8.8 7.6 6.8 6.4 5.6 4.7 4.4 12.5 8.6 8.3 7.2 6.7 5.6 4.8 4.6 4.3 3.9 3.5 3.1 2.9 2.5 2.4 2.0 1.9 1.7 1.5 1.3 1.1 1.0 8.5 8.6 8.2 7.1 6.4 5.7 5.4 4.8 4.7 3.6 3.1 2.9 2.5 2.3 2.0 1.9 1.7 1.6 8.4 6.1 5.3 5.0 4.4 4.0 3.4 3.0 2.8 2.5 2.1 8.8 7.7 7.4
97 114 127 135 154 178 192 176 6.4 6.8 8 8.9 11 12 13 15 17 21 23 25 29 30 36 38 44 50 60 68 73 12 16 17 20 22 24 26 29 30 40 46 49 57 63 71 75 85 91 36 49 57 60 69 76 90 101 108 124 143 64 74 77
Model Number Prefix
GF2063R
GF2093R
GG2033R
GG2043R
GG2063R
GG2073R
Ratings Based on AGMA Standards (using GH6-460 oil)
4
Boston Gear • Bauer Gear Motor
888-243-3447
..... P-7077-BBG
10/11
2000 Series Bauer Integral Gear Motors Selection Tables Input HP
0.75
1.00
Output Speed (1750rpm Input)
Actual Ratio
Output Torque Rating (lbf-in)
Safety Factor
Ratio used in Pt. No.
19.9 18.0 15.4 13.7 12.9 11.4 9.8 9.1 9.9 272.7 258.7 219.9 196.3 164.0 144.2 134.4 114.3 102.0 85.2 74.9 70.0 60.7 58.4 48.8 46.3 39.4 35.1 148.7 109.5 104.2 89.4 80.3 71.7 67.6 59.7 57.9 44.2 37.7 35.9 30.8 27.6 24.7 23.3 20.6 19.3 49.1 35.9 30.7 29.3 25.4 22.9 19.4 17.3 16.2 14.2 12.2 27.5 23.8 22.8 19.9 18.0
88.08 97.05 113.56 127.32 135.28 154.02 177.76 192.18 176.05 6.42 6.76 7.96 8.91 10.67 12.14 13.02 15.32 17.15 20.54 23.36 24.99 28.83 29.96 35.85 37.79 44.46 49.79 11.77 15.99 16.80 19.58 21.81 24.42 25.91 29.30 30.23 39.61 46.41 48.75 56.83 63.30 70.89 75.20 85.12 90.86 35.61 48.77 56.97 59.67 68.95 76.37 90.04 101.43 108.03 123.54 143.20 63.71 73.62 76.87 88.08 97.05
2,239 2,467 2,887 3,237 3,439 3,916 4,519 4,886 4,476 218 229 270 302 362 411 441 519 581 696 792 847 977 1,016 1,215 1,281 1,507 1,688 399 542 569 664 739 828 878 993 1,025 1,343 1,573 1,653 1,926 2,146 2,403 2,549 2,885 3,080 1,207 1,653 1,931 2,022 2,337 2,589 3,052 3,438 3,662 4,188 4,854 2,160 2,495 2,606 2,986 3,290
6.4 5.9 5.0 4.5 4.2 3.7 3.1 2.9 8.4 6.5 6.2 5.4 5.0 4.2 3.6 3.5 3.2 2.9 2.6 2.3 2.2 1.9 1.8 1.5 1.5 1.2 1.1 6.4 6.5 6.2 5.3 4.8 4.3 4.1 3.6 3.5 2.7 2.3 2.2 1.9 1.7 1.5 1.5 1.3 1.2 6.3 4.6 4.0 3.8 3.3 3.0 2.5 2.3 2.1 1.9 1.6 6.6 5.7 5.5 4.8 4.4
88 97 114 127 135 154 178 192 176 6.4 6.8 8 8.9 11 12 13 15 17 21 23 25 29 30 36 38 44 50 12 16 17 20 22 24 26 29 30 40 46 49 57 63 71 75 85 91 36 49 57 60 69 76 90 101 108 124 143 64 74 77 88 97
P-7077-BBG
10/11.....
Model No. Prefix
GG2073R
Input HP
1.00
GG2093R
GH2033R
1.50 GH2043R
GH2063R
GH2073R
Output Speed (1750rpm Input)
Actual Ratio
Output Torque Rating (lbf-in)
Safety Factor
Ratio used in Pt. No.
15.4 13.7 12.9 11.4 9.8 9.1 9.9 272.7 258.7 219.9 196.3 164.0 144.2 134.4 114.3 102.0 85.2 74.9 70.0 60.7 58.4 48.8 148.7 109.5 104.2 89.4 80.3 71.7 67.6 59.7 57.9 44.2 37.7 35.9 30.8 27.6 24.7 49.1 35.9 30.7 29.3 25.4 22.9 19.4 17.3 16.2 14.2 12.2 27.5 23.8 22.8 19.9 18.0 15.4 13.7 12.9 11.4 9.8 9.1 9.9
113.56 127.32 135.28 154.02 177.76 192.18 176.05 6.42 6.76 7.96 8.91 10.67 12.14 13.02 15.32 17.15 20.54 23.36 24.99 28.83 29.96 35.85 11.77 15.99 16.80 19.58 21.81 24.42 25.91 29.30 30.23 39.61 46.41 48.75 56.83 63.30 70.89 35.61 48.77 56.97 59.67 68.95 76.37 90.04 101.43 108.03 123.54 143.20 63.71 73.62 76.87 88.08 97.05 113.56 127.32 135.28 154.02 177.76 192.18 176.05
3,849 4,316 4,586 5,221 6,026 6,514 5,967 326 344 405 453 543 617 662 779 872 1,044 1,188 1,271 1,466 1,523 1,823 598 813 854 995 1,109 1,242 1,317 1,490 1,537 2,014 2,360 2,479 2,890 3,218 3,604 1,811 2,480 2,897 3,034 3,506 3,883 4,578 5,157 5,493 6,281 7,281 3,239 3,743 3,908 4,478 4,934 5,774 6,473 6,878 7,831 9,038 9,771 8,951
3.8 3.4 3.2 2.8 2.3 2.2 6.3 4.3 4.2 3.6 3.3 2.8 2.4 2.3 2.2 2.0 1.8 1.5 1.5 1.3 1.2 1.0 4.2 4.3 4.1 3.5 3.2 2.9 2.7 2.4 2.3 1.8 1.5 1.5 1.3 1.1 1.0 4.2 3.1 2.6 2.5 2.2 2.0 1.7 1.5 1.4 1.2 1.1 4.4 3.8 3.7 3.2 2.9 2.5 2.3 2.1 1.9 1.6 1.5 4.2
114 127 135 154 178 192 176 6.4 6.8 8 8.9 11 12 13 15 17 21 23 25 29 30 36 12 16 17 20 22 24 26 29 30 40 46 49 57 63 71 36 49 57 60 69 76 90 101 108 124 143 64 74 77 88 97 114 127 135 154 178 192 176
Model No. Prefix
GH2073R
GH2093R
GJ2033R
GJ2043R
GJ2063R
GJ2073R
GJ2093R
Boston Gear • Bauer Gear Motor 888-243-3447
5
2000 Series Bauer Integral Gear Motors Selection Tables Input HP
2.00
3.00
Output Speed (1750rpm Input)
Actual Ratio
Output Torque Rating (lbf-in)
Safety Factor
Ratio used in Pt. No.
272.7 258.7 219.9 196.3 164.0 144.2 134.4 114.3 102.0 85.2 74.9 70.0 148.7 109.5 104.2 89.4 80.3 71.7 67.6 59.7 57.9 44.2 37.7 35.9 49.1 35.9 30.7 29.3 25.4 22.9 19.4 17.3 16.2 27.5 23.8 22.8 19.9 18.0 15.4 13.7 12.9 11.4 9.8 9.1 9.9 272.7 258.7 219.9 196.3 164.0 144.2 134.4 114.3 311.4 266.0 165.6 148.7 143.5 109.5 104.2 89.4
6.42 6.76 7.96 8.91 10.67 12.14 13.02 15.32 17.15 20.54 23.36 24.99 11.77 15.99 16.80 19.58 21.81 24.42 25.91 29.30 30.23 39.61 46.41 48.75 35.61 48.77 56.97 59.67 68.95 76.37 90.04 101.43 108.03 63.71 73.62 76.87 88.08 97.05 113.56 127.32 135.28 154.02 177.76 192.18 176.05 6.42 6.76 7.96 8.91 10.67 12.14 13.02 15.32 5.62 6.58 10.56 11.77 12.19 15.99 16.80 19.58
435 459 539 604 723 823 883 1,038 1,163 1,392 1,583 1,694 798 1,084 1,139 1,327 1,478 1,656 1,756 1,987 2,049 2,686 3,146 3,305 2,414 3,306 3,862 4,045 4,674 5,177 6,104 6,876 7,323 4,319 4,991 5,211 5,971 6,579 7,698 8,631 9,171 10,442 12,051 13,028 11,935 653 688 809 906 1,085 1,234 1,324 1,557 571 669 1,074 1,197 1,240 1,626 1,708 1,991
3.2 3.1 2.7 2.5 2.1 1.8 1.7 1.6 1.5 1.3 1.2 1.1 3.2 3.2 3.1 2.7 2.4 2.2 2.0 1.8 1.8 1.4 1.2 1.1 3.1 2.3 2.0 1.9 1.6 1.5 1.3 1.1 1.1 3.3 2.9 2.8 2.4 2.2 1.9 1.7 1.6 1.4 1.2 1.1 3.1 2.2 2.1 1.8 1.7 1.4 1.2 1.2 1.1 3.8 3.4 2.4 2.1 2.7 2.2 2.1 1.8
6.4 6.8 8 8.9 11 12 13 15 17 21 23 25 12 16 17 20 22 24 26 29 30 40 46 49 36 49 57 60 69 76 90 101 108 64 74 77 88 97 114 127 135 154 178 192 176 6.4 6.8 8 8.9 11 12 13 15 5.6 6.6 11 12 12 16 17 20
Model No. Prefix
Input HP
GK2033R
3.00
GK2043R
GK2063R
GK2073R
GK2093R
GL2033R
GL2043R
5.00
Output Speed (1750rpm Input)
Actual Ratio
Output Torque Rating (lbf-in)
Safety Factor
Ratio used in Pt. No.
80.3 71.7 67.6 59.7 57.9 49.4 64.2 57.9 49.1 45.6 39.5 35.9 30.7 29.3 25.4 50.2 45.6 27.5 23.8 22.8 19.9 18.0 15.4 13.7 12.9 12.5 11.5 9.9 326.3 272.7 258.7 219.9 196.3 311.4 266.0 237.7 202.9 193.1 165.6 148.7 143.5 128.2 109.5 104.2 89.4 240.4 209.2 181.2 164.7 141.0 132.4 115.2 99.8 90.7 77.7 74.2 64.2 57.9 49.1 45.6 39.5
21.81 24.42 25.91 29.30 30.23 35.39 27.27 30.21 35.61 38.39 44.32 48.77 56.97 59.67 68.95 34.84 38.39 63.71 73.62 76.87 88.08 97.05 113.56 127.32 135.28 139.49 152.36 176.05 5.36 6.42 6.76 7.96 8.91 5.62 6.58 7.36 8.63 9.06 10.56 11.77 12.19 13.65 15.99 16.80 19.58 7.28 8.37 9.66 10.63 12.41 13.22 15.19 17.53 19.29 22.53 23.60 27.27 30.21 35.61 38.39 44.32
2,217 2,483 2,634 2,980 3,074 3,599 2,773 3,072 3,622 3,904 4,507 4,959 5,793 6,067 7,011 3,543 3,903 6,479 7,486 7,817 8,957 9,869 11,548 12,947 13,757 14,184 15,493 17,902 909 1,088 1,146 1,349 1,511 952 1,115 1,248 1,462 1,536 1,791 1,994 2,067 2,313 2,709 2,846 3,318 1,234 1,418 1,637 1,801 2,104 2,240 2,574 2,971 3,269 3,819 4,000 4,622 5,120 6,036 6,507 7,512
1.6 1.4 1.4 1.2 1.2 1.0 2.8 2.6 2.1 1.9 1.7 1.5 1.3 1.3 1.1 3.8 3.6 2.2 1.9 1.8 1.6 1.5 1.3 1.1 1.1 3.0 2.7 2.1 1.5 1.3 1.2 1.1 1.0 2.3 2.1 1.9 1.6 1.6 1.4 1.3 1.6 1.5 1.3 1.2 1.1 3.2 2.9 2.7 2.5 2.1 2.9 2.6 2.4 2.2 1.9 1.9 1.7 1.5 1.3 1.2 1.0
22 24 26 29 30 35 27 30 36 38 44 49 57 60 69 35 38 64 74 77 88 97 114 127 135 139 152 176 5.4 6.4 6.8 8 8.9 5.6 6.6 7.4 8.6 9.1 11 12 12 14 16 17 20 7.3 8.4 9.7 11 12 13 15 18 19 23 24 27 30 36 38 44
Model No. Prefix
GL2043R
GL2063R
GL2073R
GL2093R
GM2033R
GM2043R
GM2063R
Ratings Based on AGMA Standards (using GH6-460 oil)
6
Boston Gear • Bauer Gear Motor
888-243-3447
..... P-7077-BBG
10/11
2000 Series Bauer Integral Gear Motors Selection Tables Input HP
5.00
7.50
Output Speed (1750rpm Input)
Actual Ratio
Output Torque Rating (lbf-in)
Safety Factor
Ratio used in Pt. No.
183.0 129.4 110.5 98.0 69.4 60.1 57.6 50.2 45.6 43.7 38.7 34.2 30.0 27.5 23.8 22.8 36.5 30.9 28.0 24.8 22.5 20.2 18.1 16.6 14.2 12.5 11.5 9.9 311.4 266.0 237.7 202.9 193.1 143.5 240.4 209.2 181.2 164.7 141.0 132.4 115.2 99.8 90.7 77.7 74.2 64.2 57.9 183.0 129.4 110.5 98.0 69.4 60.1 57.6 50.2 45.6 43.7 38.7 34.2 36.5 30.9
9.56 13.52 15.84 17.86 25.20 29.12 30.40 34.84 38.39 40.04 45.16 51.18 58.34 63.71 73.62 76.87 47.93 56.55 62.55 70.54 77.89 86.52 96.80 105.13 123.40 139.49 152.36 176.05 5.62 6.58 7.36 8.63 9.06 12.19 7.28 8.37 9.66 10.63 12.41 13.22 15.19 17.53 19.29 22.53 23.60 27.27 30.21 9.56 13.52 15.84 17.86 25.20 29.12 30.40 34.84 38.39 40.04 45.16 51.18 47.93 56.55
1,621 2,292 2,684 3,027 4,271 4,935 5,153 5,905 6,506 6,786 7,654 8,674 9,887 10,798 12,477 13,028 8,124 9,585 10,601 11,954 13,201 14,664 16,406 17,818 20,914 23,640 25,822 29,837 1,429 1,673 1,872 2,193 2,304 3,100 1,851 2,127 2,455 2,702 3,156 3,360 3,861 4,457 4,904 5,729 6,000 6,933 7,679 2,431 3,437 4,026 4,541 6,406 7,402 7,730 8,857 9,759 10,178 11,481 13,010 12,186 14,377
5.4 5.6 4.9 4.5 3.2 2.7 2.6 2.3 2.2 2.1 1.8 1.6 1.4 1.3 1.1 1.1 5.1 4.3 4.0 3.5 3.2 2.8 2.6 2.3 2.0 1.8 1.6 1.3 1.5 1.4 1.3 1.1 1.1 1.1 2.1 2.0 1.8 1.6 1.4 1.9 1.7 1.6 1.5 1.3 1.2 1.1 1.0 3.6 3.7 3.3 3.0 2.2 1.8 1.7 1.5 1.4 1.4 1.2 1.1 3.4 2.9
9.6 14 16 18 25 29 30 35 38 40 45 51 58 64 74 77 48 57 63 71 78 87 97 105 123 139 152 176 5.6 6.6 7.4 8.6 9.1 12 7.3 8.4 9.7 11 12 13 15 18 19 23 24 27 30 9.6 14 16 18 25 29 30 35 38 40 45 51 48 57
P-7077-BBG
10/11.....
Model No. Prefix
Input HP
7.50
GM2073R
GM2093R 10.00
GN2043R
GN2063R
15.00
GN2073R
Output Speed (1750rpm Input)
Actual Ratio
Output Torque Rating (lbf-in)
Safety Factor
Ratio used in Pt. No.
28.0 24.8 22.5 20.2 18.1 16.6 14.2 12.5 11.5 311.4 266.0 240.4 209.2 181.2 164.7 141.0 132.4 115.2 99.8 90.7 183.0 129.4 110.5 98.0 69.4 60.1 57.6 50.2 45.6 43.7 36.5 30.9 28.0 24.8 22.5 20.2 18.1 16.6 14.2 240.4 183.0 161.5 141.7 129.4 110.5 98.0 86.5 75.8 69.4 36.5 30.9 28.0 24.8 22.5
62.55 70.54 77.89 86.52 96.80 105.13 123.40 139.49 152.36 5.62 6.58 7.28 8.37 9.66 10.63 12.41 13.22 15.19 17.53 19.29 9.56 13.52 15.84 17.86 25.20 29.12 30.40 34.84 38.39 40.04 47.93 56.55 62.55 70.54 77.89 86.52 96.80 105.13 123.40 7.28 9.56 10.84 12.35 13.52 15.84 17.86 20.24 23.08 25.20 47.93 56.55 62.55 70.54 77.89
15,901 17,932 19,801 21,996 24,609 26,727 31,370 35,461 38,733 1,905 2,230 2,468 2,836 3,274 3,602 4,208 4,480 5,147 5,942 6,539 3,241 4,583 5,368 6,055 8,542 9,870 10,306 11,809 13,012 13,571 16,247 19,169 21,202 23,909 26,402 29,329 32,813 35,636 41,827 3,702 4,862 5,510 6,281 6,875 8,052 9,082 10,292 11,732 12,813 24,371 28,754 31,803 35,863 39,603
2.6 2.4 2.1 1.9 1.7 1.6 1.3 1.2 1.1 1.1 1.0 1.6 1.5 1.4 1.2 1.1 1.4 1.3 1.2 1.1 2.7 2.8 2.5 2.2 1.6 1.3 1.3 1.1 1.1 1.0 2.5 2.2 2.0 1.8 1.6 1.4 1.3 1.2 1.0 1.1 1.8 1.6 1.4 1.9 1.6 1.5 1.3 1.2 1.1 1.7 1.4 1.3 1.2 1.1
63 71 78 87 97 105 123 139 152 5.6 6.6 7.3 8.4 9.7 11 12 13 15 18 19 9.6 14 16 18 25 29 30 35 38 40 48 57 63 71 78 87 97 105 123 7.3 9.6 11 12 14 16 18 20 23 25 48 57 63 71 78
Model No. Prefix
GN2093R
GP2043R
GP2063R
GP2073R
GP2093R
GR2063R
GR2073R
GR2093R
Consult Factory for Ratio and Motor HP combinations not shown above. Consult Factory for Motor HP above 15 HP.
GN2093R
Boston Gear • Bauer Gear Motor 888-243-3447
7
G-2000R Series Bauer Integral Gear Motors Mounting Details Hollow Output Shaft
T Threaded Holes on ร BC1 (as shown in Detail A) W N
A B
K
E
(4) P Threaded Holes
L
D F G
M C
DETAIL A 24ยบ
8ยบ
17ยบ
60ยบ TYP
72ยบ TYP
2030R
45ยบ TYP
12ยบ
45ยบ TYP
2040R
45ยบ TYP
12ยบ
2060R
Refer to Page 22 & 23 for Available Bore Sizes
J H
2090R
2070R
Side shown matches DETAIL A. Opposite side would have mirror image.
Dimensions in inches (mm) MODEL NO.
A
B +/- 0.005 (+/- 0.13)
C
E +/- 0.010 (+/- 0.25)
D
F
G
H
J
K
G-2033R
6.4 (163)
3.923 (99.64)
8.7 (221)
0.83 (21.1)
2.010 (51.05)
2.360 (59.94)
4.01 (101.9)
2.55 (64.8)
5.09 (129.3)
1.38 (35.1)
G-2043R
7.4 (188)
4.400 (111.76)
9.7 (246)
0.83 (21.1)
2.210 (56.13)
2.756 (70.00)
4.42 (112.3)
2.95 (74.9)
5.90 (149.9)
1.57 (39.9)
G-2063R
8.9 (226)
5.510 (139.95)
11.4 (290)
0.90 (22.9)
2.630 (66.80)
3.460 (87.88)
5.25 (133.3)
3.50 (88.9)
7.00 (177.8)
1.65 (41.9)
G-2073R
11.3 (287)
7.081 (179.86)
12.9 (328)
1.06 (26.9)
3.070 (77.98)
4.020 (102.11)
6.14 (156.0)
4.13 (104.9)
8.27 (210.1)
1.89 (48.0)
G-2093R
16.1 (409)
10.415 (264.54)
17.8 (452)
1.58 (40.1)
4.730 (120.14)
6.300 (160.02)
9.45 (240.0)
5.91 (150.1)
11.82 (300.2)
3.27 (83.1)
MODEL NO.
L
M +/- 0.005 (+/- 0.13)
N
BC1
W
P
T
Dia. (mm)
Depth
Dia. (mm)
Depth
G-2033R
4.610 (117.09)
5.574 (141.58)
7.1 (180)
M10
0.65 (16.5)
M8
0.58 (14.8)
3.70 (94.0)
0.33 (8.4)
G-2043R
5.512 (140.00)
6.354 (161.39)
8.3 (211)
M10
0.65 (16.5)
M8
0.52 (13.3)
3.75 (95.3)
0.28 (7.1)
G-2063R
5.984 (151.99)
7.348 (186.64)
8.9 (226)
M12
0.78 (19.8)
M12
0.78 (19.8)
4.75 (120.6)
0.80 (20.3)
G-2073R
6.690 (169.93)
8.425 (214.00)
11.4 (290)
M16
1.00 (26.0)
M12
0.78 (19.8)
5.59 (142.0)
1.23 (31.2)
G-2093R
9.770 (248.16)
11.387 (289.23)
16.9 (429)
M20
1.28 (32.5)
M16
1.00 (26.0)
8.50 (215.9)
1.27 (32.3)
Note: Refer to page 18 for shaft detail.
8
Boston Gear โ ข Bauer Gear Motor
888-243-3447
..... P-7077-BBG
10/11
G-2000R Series Bauer Integral Gear Motors Gear Motor Details Conduit Box Locations
Hollow Output Shaft
POSITION 1
POSITION 4
POSITION 2
POSITION 3
A4
ØF4
D4
B4
C4
E4
Dimensions in inches (mm) MODEL SIZE
GE2033R GF2033R GG2033R GH2033R GJ2033R GK2033R GL2033R GM2033R GG2043R GH2043R GJ2043R GK2043R GL2043R GM2043R GN2043R GP2043R GR2043R GJ2063R GK2063R GL2063R GM2063R GN2063R GP2063R GR2063R GK2073R GL2073R GM2073R GN2073R GP2073R GR2073R GM2093R GN2093R GP2093R GR2093R P-7077-BBG
Motor Specifications Enclosure TEFC Voltage 208-230/460 VAC Phase 3 Frequency 50/60 Hz No. of Poles 4 Body Rolled Steel Encl. Rating Class I, Div 2, Grps B/C/D/T3C IP55 Seal features V-ring seals (both endshields) Insulation Class F Winding Class B RPM 1800 Duty Continuous, 40C ambient Service Factor 1.15 Supports Ball bearings Drive usage NEMA MGI Part 31 rated for use with VFD 2:1 CT and 10:1 VT Compliance EISA 2007, UR, CSA, CE CONDUIT POSITION
ASSEMBLY TYPE
1
2
3
G
•
S
•
•
J
•
•
•
S
H
•
S
•
•
4
S = Standard Position • = Optional Position
Replacement Motor (GM2000)
HP
A4
B4
C4
D4
E4
F4
EUTF-10 FUTF-14 GUTF-14 HUTF-14 JUTF-18 KUTF-14 LUTF-18 MUTF-18 GUTF-14 HUTF-14 JUTF-14 KUTF-14 LUTF-18 MUTF-18 MUTF-22 NUTF-18 PUTF-22 RUTF-22 JUTF-14 KUTF-14 LUTF-18 MUTF-18 NUTF-18 PUTF-22 RUTF-22 KUTF-14 LUTF-14 MUTF-14 MUTF-18 NUTF-22 PUTF-22 RUTF-22 MUTF-22 NUTF-22 PUTF-22 RUTF-22
1/3 1/2 3/4 1 1-1/2 2 3 5 3/4 1 1-1/2 2 3 5 5 7-1/2 10 15 1-1/2 2 3 5 7-1/2 10 15 2 3 5 5 7-1/2 10 15 5 7-1/2 10 15
17.57 (446.4) 17.57 (446.4) 18.75 (476.4) 18.75 (476.4) 18.37 (466.7) 19.53 (495.9) 22.35 (567.7) 22.35 (567.7) 19.62 (498.3) 19.62 (498.3) 20.22 (513.7) 20.39 (517.9) 23.21 (589.6) 23.21 (589.6) 23.21 (589.6) 26.07 (662.3) 26.07 (662.3) 26.69 (677.9) 20.74 (526.8) 20.91 (531.0) 23.73 (602.8) 23.73 (602.8) 26.59 (675.4) 26.59 (675.4) 27.21 (691.0) 21.68 (550.6) 24.51 (622.6) 24.51 (622.6) 24.51 (622.6) 27.37 (695.2) 27.37 (695.2) 27.99 (710.8) 26.74 (679.3) 29.60 (751.9) 29.60 (751.9) 30.22 (767.6)
0.25 (6.4) 0.25 (6.4) 0.25 (6.4) 0.25 (6.4) 0.25 (6.4) 0.25 (6.4) 0.32 (8.1) 0.32 (8.1) 0.77 (19.6) 0.77 (19.6) 0.77 (19.6) 0.77 (19.6) 0.20 (5.2) 0.20 (5.2) 0.20 (5.2) 0.92 (23.3) 0.92 (23.3) 1.02 (25.8) 1.37 (34.7) 1.37 (34.7) 0.80 (20.3) 0.80 (20.3) 0.32 (8.2) 0.32 (8.2) 0.42 (10.7) 2.50 (63.6) 1.94 (49.2) 1.94 (49.2) 1.94 (49.2) 0.82 (20.7) 0.82 (20.7) 0.72 (18.2) 5.23 (132.8) 4.11 (104.3) 4.11 (104.3) 4.01 (101.8)
20.73 (526.6) 20.73 (526.6) 21.91 (556.6) 21.91 (556.6) 21.53 (546.9) 22.69 (576.2) 25.51 (648.0) 25.51 (648.0) 22.98 (583.6) 22.98 (583.6) 23.58 (599.0) 23.75 (603.2) 26.57 (674.9) 26.57 (674.9) 26.57 (674.9) 29.43 (747.5) 29.43 (747.5) 30.05 (763.1) 24.78 (629.5) 24.95 (633.7) 27.77 (705.4) 27.77 (705.4) 30.63 (778.1) 30.63 (778.1) 31.25 (793.7) 26.17 (664.6) 29.00 (736.5) 29.00 (736.5) 29.00 (736.5) 31.86 (809.2) 31.86 (809.2) 32.47 (824.8) 33.12 (841.2) 35.98 (913.8) 35.98 (913.8) 36.59 (929.4)
7.27 (184.8) 7.27 (184.8) 7.27 (184.8) 7.27 (184.8) 7.27 (184.8) 7.27 (184.8) 7.51 (190.8) 7.51 (190.8) 7.80 (198.0) 7.80 (198.0) 7.80 (198.0) 7.80 (198.0) 8.03 (204.0) 8.03 (204.0) 8.03 (204.0) 9.15 (232.5) 9.15 (232.5) 9.25 (235.0) 8.39 (213.1) 8.39 (213.1) 8.63 (219.1) 8.63 (219.1) 9.75 (247.6) 9.75 (247.6) 9.85 (250.1) 9.53 (242.0) 9.76 (248.0) 9.76 (248.0) 9.76 (248.0) 10.89 (276.5) 10.89 (276.5) 10.98 (279.0) 13.06 (331.6) 14.18 (360.1) 14.18 (360.1) 14.28 (362.6)
5.96 (151.3) 5.96 (151.3) 5.96 (151.3) 5.96 (151.3) 6.42 (162.9) 6.34 (161.1) 6.11 (155.2) 6.11 (155.2) 5.96 (151.3) 5.96 (151.3) 6.42 (162.9) 6.34 (161.1) 6.11 (155.2) 6.11 (155.2) 6.11 (155.2) 7.41 (188.2) 7.41 (188.2) 7.41 (188.2) 6.42 (162.9) 6.34 (161.1) 6.11 (155.2) 6.11 (155.2) 7.41 (188.2) 7.41 (188.2) 7.41 (188.1) 6.34 (161.1) 6.11 (155.2) 6.11 (155.2) 6.11 (155.2) 7.41 (188.2) 7.41 (188.2) 7.41 (188.1) 6.11 (155.2) 7.41 (188.2) 7.41 (188.2) 7.41 (188.1)
7.36 (186.8) 7.36 (186.8) 7.36 (186.8) 7.36 (186.8) 7.36 (186.8) 7.36 (186.8) 7.83 (198.8) 7.83 (198.8) 7.36 (186.8) 7.36 (186.8) 7.36 (186.8) 7.36 (186.8) 7.83 (198.8) 7.83 (198.8) 7.83 (198.8) 10.07 (255.8) 10.07 (255.8) 10.07 (255.8) 7.36 (186.8) 7.36 (186.8) 7.83 (198.8) 7.83 (198.8) 10.07 (255.8) 10.07 (255.8) 10.07 (255.8) 7.36 (186.8) 7.83 (198.8) 7.83 (198.8) 7.83 (198.8) 10.07 (255.8) 10.07 (255.8) 10.07 (255.8) 7.83 (198.8) 10.07 (255.8) 10.07 (255.8) 10.07 (255.8)
10/11.....
Boston Gear • Bauer Gear Motor 888-243-3447
9
2000 Series Boston Gear C-Face Drives Selection Tables Output Speed (1750 rpm Input)
Model No.
RF2033R
RF2043R
RF2063R
326 273 259 220 196 164 144 134 114 102 85 75 70 61 58 49 46 39 35 29 26 24 21 18 16 311 266 238 203 193 166 149 144 128 109 104 89 80 72 68 60 58 49 44 38 36 31 28 25 23 21 19 17 14 13 240 209 181 165 141 132 115 100 91 78 74 64 58
n Available Options Actual Ratio
Ratio used in Part No.
Input Power (HP)
5.36 6.42 6.76 7.96 8.91 10.67 12.14 13.02 15.32 17.15 20.54 23.36 24.99 28.83 29.96 35.85 37.79 44.46 49.79 59.61 67.80 72.54 83.69 97.81 106.38 5.62 6.58 7.36 8.63 9.06 10.56 11.77 12.19 13.65 15.99 16.80 19.58 21.81 24.42 25.91 29.30 30.23 35.39 39.61 46.41 48.75 56.83 63.30 70.89 75.20 85.12 90.86 104.37 121.48 131.87 7.28 8.37 9.66 10.63 12.41 13.22 15.19 17.53 19.29 22.53 23.60 27.27 30.21
5.4 6.4 6.8 8.0 8.9 11 12 13 15 17 21 23 25 29 30 36 38 44 50 60 68 73 84 98 106 5.6 6.6 7.4 8.6 9.1 11 12 12 14 16 17 20 22 24 26 29 30 35 40 46 49 57 63 71 75 85 91 104 121 132 7.3 8.4 9.7 11 12 13 15 18 19 23 24 27 30
7.29 6.48 6.23 5.42 5.01 4.22 3.61 3.47 3.23 2.93 2.63 2.32 2.18 1.90 1.83 1.54 1.46 1.25 1.12 0.94 0.83 0.78 0.68 0.58 0.54 11.28 10.32 9.67 8.11 7.91 7.09 6.37 8.05 7.32 6.47 6.17 5.32 4.80 4.31 4.07 3.61 3.51 3.01 2.70 2.32 2.21 1.90 1.72 1.54 1.45 1.29 1.21 1.06 0.91 0.84 15.83 14.74 13.55 12.37 10.67 14.26 13.04 11.88 11.04 9.73 9.31 8.41 7.73
Output Torque Rating (lbf-in)
1,325 1,409 1,428 1,462 1,514 1,526 1,484 1,532 1,679 1,704 1,831 1,840 1,844 1,854 1,856 1,868 1,871 1,881 1,887 1,898 1,905 1,909 1,917 1,925 1,930 2,149 2,301 2,414 2,371 2,431 2,539 2,539 3,326 3,385 3,504 3,512 3,534 3,549 3,564 3,572 3,588 3,592 3,612 3,626 3,645 3,651 3,669 3,681 3,694 3,700 3,714 3,721 3,735 3,751 3,759 3,906 4,179 4,435 4,456 4,488 6,389 6,714 7,059 7,216 7,432 7,445 7,779 7,913
NEMA C-Face Input B5
B7
B9
B11
IEC C-Face Input B13
71
80
n
90
132
160
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n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
Ratings based on AGMA Standards
10
Boston Gear • Bauer Gear Motor
888-243-3447
..... P-7077-BBG
10/11
2000 Series Boston Gear C-Face Drives Selection Tables
n Available Options Model No.
RF2063R
RF2073R
RF2093R
Output Speed (1750 rpm Input)
49 46 39 36 31 29 25 23 19 17 16 14 12 242 206 183 161 142 129 111 98 86 76 69 60 58 50 46 44 39 34 30 27 24 23 20 18 15 14 13 11 10 9 232 201 168 146 126 106 92 78 71 63 57 51 46 42 37 31 28 25 22 20 18 17 14 13 11 10
Actual Ratio
Ratio used in Part No.
Input Power (HP)
35.61 38.39 44.32 48.77 56.97 59.67 68.95 76.37 90.04 101.43 108.03 123.54 143.20 7.24 8.48 9.56 10.84 12.35 13.52 15.84 17.86 20.24 23.08 25.20 29.12 30.40 34.84 38.39 40.04 45.16 51.18 58.34 63.71 73.62 76.87 88.08 97.05 113.56 127.32 135.28 154.02 177.76 192.18 7.54 8.71 10.42 11.99 13.85 16.56 18.96 22.37 24.74 27.90 30.81 34.22 38.29 41.87 47.93 56.55 62.55 70.54 77.89 86.52 96.80 105.13 123.40 139.49 152.36 176.05
36 38 44 49 57 60 69 76 90 101 108 124 143 7.2 8.5 9.6 11 12 14 16 18 20 23 25 29 30 35 38 40 45 51 58 64 74 77 88 97 114 127 135 154 178 192 7.5 8.7 10 12 14 17 19 22 25 28 31 34 38 42 48 57 63 71 78 87 97 105 123 139 152 176
6.27 5.80 5.04 4.60 3.95 3.78 3.28 2.97 2.53 2.25 2.12 1.86 1.61 32.35 28.87 26.94 24.52 21.51 27.89 24.64 22.45 19.92 17.57 16.15 13.49 13.02 11.44 10.78 10.35 9.22 8.17 7.20 6.61 5.75 5.51 4.83 4.40 3.78 3.38 3.19 2.81 2.33 2.21 67.52 83.52 78.46 87.55 80.19 68.03 60.05 51.54 46.95 42.00 38.30 34.74 30.24 28.79 25.38 21.75 19.79 17.68 16.08 14.16 12.92 11.63 9.98 8.92 8.19 6.27
Output Torque Rating (lbf-in)
7,565 7,546 7,579 7,601 7,635 7,651 7,674 7,696 7,724 7,746 7,751 7,774 7,796 7,938 8,298 8,731 9,006 9,006 12,781 13,224 13,592 13,668 13,746 13,796 13,318 13,418 13,505 14,027 14,049 14,111 14,173 14,238 14,280 14,348 14,368 14,430 14,473 14,542 14,591 14,616 14,670 14,038 14,384 17,257 24,667 27,706 35,584 37,646 38,187 38,591 39,078 39,371 39,717 40,000 40,297 39,250 40,861 41,234 41,686 41,958 42,281 42,459 41,517 42,392 41,435 41,750 42,155 42,315 37,398
NEMA C-Face Input B5
B7
B9
n
n
n
n n n
n
n
n
n
n
B11
IEC C-Face Input B13
71
80
90
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
100112
n
160
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
132
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
Ratings based on AGMA Standards P-7077-BBG
10/11.....
Boston Gear • Bauer Gear Motor 888-243-3447
11
RF2000R Series Boston Gear Drives – C-Face Input Mounting Details (Shown with Hollow Output Shaft Option)
T Threaded Holes on Ø BC1 (as shown in Detail A)
W N
A B
K
D (4) P Threaded Holes
L
E
M
F
C
G
Detail A 24º
8º
17º
60º TYP
72º TYP
2030R
45º TYP
12º
45º TYP
2040R
45º TYP
12º
2060R
2070R
Refer to Page 22 & 23 for Available Bore Sizes
J H
2090R
Side shown matches Detail A. Opposite side would have mirror image.
Dimensions in inches (mm) CATALOG NO.
A
B +/- 0.005 (+/- 0.13)
C
E +/- 0.010 (+/- 0.25)
D
F
G
H
J
K
RF2033R
6.4 (163)
3.923 (99.64)
8.7 (221)
0.83 (21.1)
2.010 (51.05)
2.360 (59.94)
4.01 (101.9)
2.55 (64.8)
5.09 (129.3)
1.38 (35.1)
RF2043R
7.4 (188)
4.400 (111.76)
9.7 (246)
0.83 (21.1)
2.210 (56.13)
2.756 (70.00)
4.42 (112.3)
2.95 (74.9)
5.90 (149.9)
1.57 (39.9)
RF2063R
8.9 (226)
5.510 (139.95)
11.4 (290)
0.90 (22.9)
2.630 (66.80)
3.460 (87.88)
5.25 (133.3)
3.50 (88.9)
7.00 (177.8)
1.65 (41.9)
RF2073R
11.3 (287)
7.081 (179.86)
12.9 (328)
1.06 (26.9)
3.070 (77.98)
4.020 (102.11)
6.14 (156.0)
4.13 (104.9)
8.27 (210.1)
1.89 (48.0)
RF2093R
16.1 (409)
10.415 (264.54)
17.8 (452)
1.58 (40.1)
4.730 (120.14)
6.300 (160.02)
9.45 (240.0)
5.91 (150.1)
11.82 (300.2)
3.27 (83.1)
CATALOG NO.
L
M +/- 0.005 (+/- 0.13)
N
P
T
Dia. (mm)
Depth
Dia. (mm)
Depth
BC1
W
Approx. Weight (LBS)
RF2033R
4.610 (117.09)
5.574 (141.58)
7.1 (180)
M10
0.65 (16.5)
M8
0.58 (14.8)
3.70 (94.0)
0.33 (8.4)
76.5
RF2043R
5.512 (140.00)
6.354 (161.39)
8.3 (211)
M10
0.65 (16.5)
M8
0.52 (13.3)
3.75 (95.3)
0.28 (7.1)
92.5
RF2063R
5.984 (151.99)
7.348 (186.64)
8.9 (226)
M12
0.78 (19.8)
M12
0.78 (19.8)
4.75 (120.6)
0.80 (20.3)
133.6
RF2073R
6.690 (169.93)
8.425 (214.00)
11.4 (290)
M16
1.00 (26.0)
M12
0.78 (19.8)
5.59 (142.0)
1.23 (31.2)
193.1
RF2093R
9.770 (248.16)
11.387 (289.23)
16.9 (429)
M20
1.28 (32.5)
M16
1.00 (26.0)
8.50 (215.9)
1.27 (32.3)
531.2
12
Boston Gear • Bauer Gear Motor
888-243-3447
..... P-7077-BBG
10/11
RF2000R Series Boston Gear Drives – NEMA C-Face Input Motor Flange and Coupling Details (Shown with Hollow Output Shaft Option)
AJ ZC
AK1 BD
(4) BF Dia. Holes on Ø BC2
AK2
Detail B Detail C U
Key Size Ø FX
3 Jaw Type Coupling
BB
ZC
DETAIL B
DETAIL C (56C & 140TC)
ZC
3 JAW COUPLING BF SERIES (SUPPLIED)
BB
DETAIL C (180TC & 210TC)
Dimensions in inches (mm) CATALOG NO.
RF2033R
RF2043R
RF2063R
RF2073R
RF2093R
P-7077-BBG
INPUT SIZE
U
AJ
AK1 +0.005/-0 (+0.13/-0)
AK2
BB
BD
BF
BC2
ZC
FX
B5 (56C)
12.3 (312)
9.1 (231)
4.500 (114.30)
0.43 (10.9)
0.18 (4.6)
6.69 (169.9)
0.39 (9.9)
5.88 (149.4)
3.53 (89.7)
0.625 (15.88)
3/16
1-3/8
B7 (140TC)
13.2 (335)
10.0 (254)
4.500 (114.30)
0.47 (11.9)
0.18 (4.6)
6.69 (169.9)
0.39 (9.9)
5.88 (149.4)
4.46 (113.3)
0.875 (22.22)
3/16
1-3/8
B5 (56C)
13.3 (338)
10.0 (254)
4.500 (114.30)
0.43 (10.9)
0.18 (4.6)
6.69 (169.9)
0.39 (9.9)
5.88 (149.4)
3.62 (91.9)
0.625 (15.88)
3/16
1-3/8
B7 (140TC)
14.3 (363)
10.9 (277)
4.500 (114.30)
0.47 (11.9)
0.18 (4.6)
6.69 (169.9)
0.39 (9.9)
5.88 (149.4)
4.54 (115.3)
0.875 (22.22)
3/16
1-3/8
B9 (180TC)
15.7 (399)
12.4 (315)
8.500 (215.90)
0.59 (15.0)
0.20 (5.1)
8.98 (228.1)
0.53 (13.5)
7.25 (184.1)
6.00 (152.4)
1.125 (28.57)
1/4
1-3/4
B11 (210TC)
17.8 (452)
14.4 (366)
8.500 (215.90)
0.59 (15.0)
0.20 (5.1)
8.98 (228.1)
0.53 (13.5)
7.25 (184.1)
8.08 (205.2)
1.375 (34.92)
5/16
2-3/8
B5 (56C)
14.5 (368)
10.5 (267)
4.500 (114.30)
0.43 (10.9)
0.18 (4.6)
6.69 (169.9)
0.39 (9.9)
5.88 (149.4)
3.14 (79.8)
0.625 (15.88)
3/16
1-3/8
B7 (140TC)
15.5 (394)
11.4 (290)
4.500 (114.30)
0.47 (11.9)
0.18 (4.6)
6.69 (169.9)
0.39 (9.9)
5.88 (149.4)
4.06 (103.1)
0.625 (15.88)
3/16
1-3/8
B9 (180TC)
17.0 (432)
12.9 (328)
8.500 (215.90)
0.59 (15.0)
0.20 (5.1)
8.98 (228.1)
0.53 (13.5)
7.25 (184.1)
5.52 (140.2)
1.125 (28.57)
1/4
1-3/4
B11 (210TC)
19.0 (483)
15.0 (381)
8.500 (215.90)
0.59 (15.0)
0.20 (5.1)
8.98 (228.1)
0.53 (13.5)
7.25 (184.1)
7.60 (193.0)
1.375 (34.92)
5/16
2-3/8
B5 (56C)
15.8 (401)
11.3 (287)
4.500 (114.30)
0.43 (10.9)
0.18 (4.6)
6.69 (169.9)
0.39 (9.9)
5.88 (149.4)
2.84 (72.1)
0.625 (15.88)
3/16
1-3/8
B7 (140TC)
16.7 (424)
12.2 (310)
4.500 (114.30)
0.47 (11.9)
0.18 (4.6)
6.69 (169.9)
0.39 (9.9)
5.88 (149.4)
3.76 (95.5)
0.625 (15.88)
3/16
1-3/8
B9 (180TC)
18.1 (460)
13.6 (345)
8.500 (215.90)
0.59 (15.0)
0.20 (5.1)
8.98 (228.1)
0.53 (13.5)
7.25 (184.1)
5.22 (132.6)
1.125 (28.57)
1/4
1-3/4
B11 (210TC)
20.2 (513)
15.7 (399)
8.500 (215.90)
0.59 (15.0)
0.20 (5.1)
8.98 (228.1)
0.53 (13.5)
7.25 (184.1)
7.30 (185.4)
1.375 (34.92)
5/16
2-3/8
B9 (180TC)
22.3 (566)
15.9 (404)
8.500 (215.90)
0.59 (15.0)
0.20 (5.1)
8.98 (228.1)
0.53 (13.5)
7.25 (184.1)
4.49 (114.0)
1.125 (28.57)
1/4
1-3/4
B11 (210TC)
24.3 (617)
18.0 (457)
8.500 (215.90)
0.59 (15.0)
0.20 (5.1)
8.98 (228.1)
0.53 (13.5)
7.25 (184.1)
6.57 (166.9)
1.375 (34.92)
5/16
2-3/8
B13 (250TC)
26.5 (673)
20.1 (511)
8.500 (215.90)
0.63 (16.0)
0.20 (5.1)
8.98 (228.1)
0.53 (13.5)
7.25 (184.1)
8.70 (221.0)
1.625 (41.27)
3/8
2-7/8
10/11.....
KEY SIZE SQ.
LENGTH
Boston Gear • Bauer Gear Motor 888-243-3447
13
oupling upplied)
2000 Series Boston Gear Drives – IEC C-Face Input Motor Flange and Coupling Details (Shown with Hollow Output DETAILS Shaft Option) IEC FLANGE AND COUPLING
IEC
AJ
IEC FLANGE AND COUPLING DETAILS
ZC
AJ ZC
AK1
BD AK1
(4) BF Dia. Holes On Ø BC2
AK2
Detail B
Detail C
U
U
Key Size Ø FX
3 Jaw Coupling ZC BF Series (supplied)
3 Jaw Type Coupling
DETAIL Dimensions inBmm
RF2033R
RF2043R
RF2063R
RF2073R
RF2093R
14
AK2 IEC motor flange accomodates b5-type mounting
Detail B
Detail C
Key Size Ø FX
CATALOG NO.
BD
BB
3 Jaw Type Coupling
BB
ZC
DETAIL B
DETAIL C
3 Jaw Coupling BF Series (supplied)
DETAIL C
PART NO. IDENTIFIER
FRAME SIZE
AK1 +0.13/-0
BB
M14FF
71
298.83 218.67 110.06
10.92
4.64
M19FF
80
328.37 248.21 130.06
11.94
M14FF
71
325.86 240.60 110.06
M19FF
80
M24FF
U
AJ
AK2
BD
BF
BC2
ZC
FX
159.90 11.00
130.00 77.09
4.64
10.92
355.30 270.04 130.06
90S/90L
M28FF
KEY SIZE Sq.
Length
14.00
5
20
199.90 13.50
165.00 106.63 19.00
6
25
4.64
159.90 11.00
130.00 79.22
14.00
5
20
11.94
4.64
199.90 13.50
165.00 108.66 19.00
6
25
386.87 301.61 130.06
15.00
5.15
199.90 13.50
165.00 140.23 24.00
8
32
100L/112M
432.31 347.05 180.06
16.51
5.15
250.00 15.50
215.00 185.67 28.00
8
40
M14FF
71
356.44 253.76 110.06
10.92
4.64
159.90 11.00
130.00 67.13
14.00
5
20
M19FF
80
385.98 283.30 130.06
11.94
4.64
199.90 13.50
165.00 96.67
19.00
6
25
M24FF
90S/90L
417.45 314.77 130.06
15.00
5.15
199.90 13.50
165.00 128.14 24.00
8
32
M28FF
100L/112M
462.89 360.21 180.06
16.51
5.15
250.00 15.50
215.00 173.58 28.00
8
40
M14FF
71
387.32 273.40 110.06
10.92
4.64
159.90 11.00
130.00 59.41
14.00
5
20
M19FF
80
416.86 302.94 130.06
11.94
4.64
199.90 13.50
165.00 88.95
19.00
6
25
M24FF
90S/90L
448.34 334.41 130.06
15.00
5.15
199.90 13.50
165.00 120.42 24.00
8
32
M28FF
100L/112M
493.78 379.85 180.06
16.51
5.15
250.00 15.50
215.00 165.86 28.00
8
40
M24FF
90S/90L
553.19 391.30 130.06
15.00
5.15
199.90 13.50
165.00 102.08 24.00
8
32
M28FF
100L/112M
598.65 436.77 180.06
16.51
5.15
250.00 15.50
215.00 147.55 28.00
8
40
M38FF
132S/132
656.82 494.93 230.06
16.26
5.15
300.00 15.50
265.00 205.71 38.00
10
56
M42FF
160M/160L
686.82 524.93 250.06
16.26
5.15
350.00 20.00
300.00 235.71 42.00
12
80
Boston Gear • Bauer Gear Motor
888-243-3447
..... P-7077-BBG
10/11
(4) BF Dia. Holes On Ø BC2
2000 Series Boston Gear Drives – Projecting Input Projecting Input Shaft Details (Shown with Hollow Output Shaft Option) D2 A2 B2 Key Size
Ø C2
PC
E2
Dimensions in inches SIZE
2033R
2043R
2063R
2073R
2093R
SHAFT SIZE
A2
B2
C2
C2 Tolerance
R5
4.41
1.91
0.625
10.10
R6
4.41
1.91
0.750
10.10
R6
4.49
1.91
0.750
10.96
R7
5.77
2.34
0.875
11.16
R6
4.02
1.91
0.750
11.49
R7
5.30
2.34
0.875
R6
3.71
1.91
R7
4.99
R11
D2
PC
KEY SIZE
E2
Sq.
Length
3/16
1-1/4
1.57
3/16
1-4/7
1.57
3/16
1-4/7
1.57
3/16
1-32/33
1.97
3/16
1-4/7
1.57
12.77
3/16
1-32/33
1.97
0.750
12.26
3/16
1-4/7
1.57
2.34
0.875
13.54
3/16
1-32/33
1.97
7.89
3.58
1.375
16.44
5/16
2-19/25
3.14
R9
4.66
2.73
1.125
16.17
1/4
1- 32/33
2.36
R11
7.17
3.58
1.375
5/16
2-19/25
3.14
3/8
3-3/20
4.33
R13
+0 -0.0005
18.68
10.05
4.84
1.625
+0 -0.0010
C2 Tolerance
4.75
6.50
7.84
11.80
21.56
D2
PC
120.7
Dimensions in mm SIZE
SHAFT SIZE
A2
B2
C2
2033R
RM19
115.1
48.5
19.0
256.6
RM19
117.2
48.5
19.0
278.6
RM24
149.7
48.5
24.0
2043R
2063R
2073R
2093R
P-7077-BBG
311.0 +0.015 +0.002
E2
Sq.
Length
6X6
32
40.0
6X6
32
40.0
8x7
40
50.0
6X6
32
40.0
RM19
105.2
59.4
19.0
RM24
137.6
48.5
24.0
324.2
8x7
40
50.0
RM19
97.5
59.4
19.0
311.5
6X6
32
40.0
RM24
129.8
48.5
24.0
8x7
50
50.0
417.8
10 x 8
70
80.0
437.4
8x7
50
60.0
10 x 8
70
80.0
12 x 8
70
110.0
RM38
203.8
59.4
38.0
RM28
121.5
90.9
28.0
RM38
185.5
69.3
38.0
RM42
258.3
90.9
42.0
10/11.....
291.8
165.1
KEY SIZE
343.8 +0.018 +0.002 +0.015 +0.002 +0.018 +0.002
501.5 574.2
199.1
299.7
Boston Gear • Bauer Gear Motor 888-243-3447
15
2000 Series Gear Motor and Gear Drive – Output Options Projecting Solid Output Shaft Details C5
G ASSEMBLY TYPE G SHOWN ABOVE
B5 Key Size
Max. A5 E5 Threaded Holes D5
Ø A5
SHAFT STYLES B5
H
D5
Key Size Max. A5
Ø A5 Ø A5
E5 Threaded Holes D5
B5
SINGLE PROJECTING OUTPUT SHAFT (G/J)
DOUBLE PROJECTING OUTPUT SHAFT (H)
D5 Ø A5
J
B5
Dimensions in inches SIZE
2033R 2043R 2063R
2073R 2093R
PART NO. IDENTIFIER
A5
D16 D20 D20 D22 D22 D26 D32 D28 D32 D34 D46 D58
1.0000 1.2500 1.2500 1.3750 1.3750 1.6250 2.0000 1.7500 2.0000 2.1250 2.8750 3.6250
A5 Tolerance
+0 -0.0005
+0 -0.0010
Max. A5 +/- 0.001
B5
C5
D5
1.732 1.732 1.890 1.890 2.126 2.126 2.126 2.717 2.717 2.717 3.701 3.701
1.97 2.36 2.36 2.76 2.76 3.15 3.94 3.54 3.94 3.94 5.51 6.69
4.33 4.72 5.33 5.73 6.34 6.73 7.52 7.72 8.12 8.12 11.47 12.65
6.69 7.08 8.26 8.66 9.76 10.15 10.94 11.81 12.21 12.21 17.33 18.51
Max. A5 +/- 0.025
B5
C5
D5
44 44 48 48 54 54 54 69 69 94 94
50.0 60.0 60.0 70.0 70.0 80.0 100.0 90.0 100.0 140.0 170.0
110.0 120.0 135.3 145.3 161.0 171.0 191.0 196.1 206.1 291.3 321.3
169.9 179.9 209.9 219.9 247.8 257.8 277.8 310.0 300.0 440.3 470.3
E5
KEY SIZE
Thread
Depth
SQ.
Length
3/8-16 1/2-13 1/2-13 1/2-13 1/2-13 5/8-11 3/4-10 5/8-11 3/4-10 3/4-10 3/4-10 1-8
0.87 0.87 1.12 1.12 1.12 1.38 1.61 0.94 1.61 1.61 1.61 0.50
1/4 1/4 1/4 5/16 5/16 3/8 1/2 3/8 3/8 1/2 3/4 7/8
1-5/16 1-11/16 1-11/16 1-13/16 1-13/16 2-1/14 2-5/8 2-1/4 2-3/4 2-5/8 4-1/8 5-3/8
Thread
Depth
Recxt.
Length
M10 M10 M10 M12 M12 M16 M16 M16 M16 M20 M24
22.0 22.0 22.0 28.0 28.0 36.0 36.0 36.0 36.0 42.0 50.0
8X7 8X7 8X7 10 X 8 10 X 8 12 X 8 14 X 9 14 X 9 14 X 9 20 X 12 25 X 14
40 50 50 56 56 70 80 80 80 125 160
Dimensions in mm SIZE
2033R 2043R 2063R 2073R 2093R
16
PART NO. IDENTIFIER
A5
DM25 DM30 DM30 DM35 DM35 DM40 DM50 DM45 DM50 DM70 DM90
25.000 30.000 30.000 35.000 35.000 40.000 50.000 45.000 50.000 70.000 90.000
A5 Tolerance
+0.015 +0.002
+0.018 +0.002
+0.030 +0.011
Boston Gear • Bauer Gear Motor
888-243-3447
E5
KEY SIZE
..... P-7077-BBG
10/11
2000 Series Gear Motor and Gear Drive – Output Options Tapered Adaptor Hollow Output Shaft Details
C3
See Detail A
Ø A3
J3 G3
D3
G
B (E3) Hexagonal Bolts on Ø BC3
ASSEMBLY TYPE G SHOWN ABOVE
DETAIL A
45º S1
S3
J
S1 S4
30º
S2 90º 22.5º
30º Threaded Holes K3 On Ø BC3
S2
Threaded Holes K3 On Ø BC3
FOR 2030R, 2040R AND 2060R ONLY
BUSHING KIT INCLUDES:
S3
Support Bushing
FOR 2070R ONLY Anchor Plate Tapered Bushing
Dimensions in inches PART NO. IDENTIFIER
TYPE
DRIVEN SHAFT DIA. +/- 0.002
B
C3
D3
2033R
P15
0.9375
3.92
3.63
2043R
P20
1.250
4.40
2063R
P22
1.375
2073R
P28
1.750
E3
BC3
G3
J3
K3
KIT PART #
1.00
2.25
2.50
3.84
# 10-24
2030R-63K-P15
1/4-20
1.13
2.50
2.50
4.29
1/4-20
2040R-63K-P20
3.94
3/8-16
1.38
3.00
3.00
5.23
3/8-16
2060R-63K-P22
4.38
3/8-16
1.63
3.50
3.50
6.06
3/8-16
2070R-63K-P28
SPEC.
LENGTH
2.85
# 10-24
4.19
3.00
5.51
5.01
7.08
5.91
Bolt Tightening Sequence Table PART NO. IDENTIFIER
STEP 1 Apply Initial Torque - ft.lbs.
STEP 2 Apply Secondary Torque - ft.lbs.
S1
S2
S3
S4
S1
S2
S3
S4
2033R
1.5
1.5
1.5
N/A
3.0
3.0
3.0
2043R
2.7
2.7
2.7
N/A
5.5
5.5
2063R
7.5
7.5
7.5
N/A
15
2073R
7.5
7.5
7.5
7.5
15
P-7077-BBG
10/11.....
STEP 3 Apply Final Torque - ft.lbs. S1
S2
S3
N/A
5.0
5.0
5.0
N/A
5.5
N/A
9.0
9.0
9.0
N/A
15
15
N/A
30
30
30
N/A
15
15
15
30
30
30
30
Boston Gear • Bauer Gear Motor 888-243-3447
S4
17
2000 Series Gear Motor and Gear Drive – Output Options Hollow Output Shaft Details
N1
N1
J1 Ø M1
INSTALLATION HARDWARE (SUPPLIED)
K1
SIZE
PART NO. IDENTIFIER
G1 +0.0005/ +0.0015
Sq.
P20 P20 P22 P23 P24 P31 P32 P44 P47
1.2500 1.2500 1.3750 1.4375 1.5000 1.9375 2.0000 2.7500 2.9375
1/4 1/4 5/16 3/8 3/8 1/2 1/2 5/8 3/4
2033R 2043R 2063R 2073R 2093R
Key Size
H1
Length
1.37 1.37 1.53 1.61 1.68 2.17 2.23 3.04 3.15
FULL LENGTH
J1 Spec.
Length
1/2-13UNC
1.25
Key Size
Ø G1
L1
Dimensions in inches
H1
K1
L1
M1
N1
4.41
5.09
1.73
1.380
5.22
5.90
1.89
1.380
6.32
7.00
2.13
1.380
7.20
8.27
2.72
1.960
10.23
11.82
3.70
2.802
K1
L1
M1
N1
111.9
129.3
44.0
35.05
132.5
149.9
48.0
35.05
Dimensions in mm SIZE
PART NO. IDENTIFIER
G1
2033R
PM30
30.00
PM30 PM35
2063R 2073R 2093R
2043R
Key Size Sq.
H1
Length
J1 Spec.
Length
8.0 X 8.0
33.4
30.00
8.0 X 8.0
33.4
35.00
10.0 X 10.0
PM40
40.00
12.0 X 12.0
160.5
177.8
54.0
35.05
PM50
50.00
14.0 X 14.0
53.9
182.8
210.0
69.0
49.78
PM70
70.00
20.0 X 20.0
75.0
259.8
300.3
94.0
71.17
38.4
FULL LENGTH
43.4
M16 X 1.5
30
Output Flange Details
KIT INCLUDES:
ASSEMBLY TYPES D1
45º TYP
Ø B1
FJ
FG
(4) A1 Dia. Holes on Ø BC3
Output Key See Bore Chart For Key Size
Dimensions in inches (mm) SIZE
RF2033R-FG/J RF2043R-FG/J RF2063R-FG/J RF2073R-FG/J RF2093R-FG/J
18
Ø C1
E1
A1
BC3
B1
C1 +0 / -0.001 (+0 / -0.03)
D1
E1
0.35 (8.9) 0.35 (8.9) 0.53 (13.5) 0.53 (13.5) 0.69 (17.5)
5.12 (130.0) 6.50 (165.1) 8.46 (214.9) 10.43 (264.9) 15.75 (400.0)
6.30 (160.0) 7.87 (199.9) 9.84 (249.9) 11.81 (300.0) 17.72 (450.1)
4.331 (110.01) 5.119 (130.02) 7.087 (180.01) 9.056 (230.02) 13.780 (350.01)
3.49 (88.6) 3.94 (100.1) 4.45 (113.0) 5.59 (142.0) 7.56 (192.0)
0.14 (3.6) 0.14 (3.6) 0.16 (4.1) 0.16 (4.1) 0.20 (5.1)
Boston Gear • Bauer Gear Motor
888-243-3447
KIT PART #
2030R-11K 2040R-11K 2060R-11K 2070R-11K 2090R-11K
..... P-7077-BBG
10/11
2000 Series Gear Motor and Gear Drive – Output Options
RF2000R SERIES : TORQUE ARM
Torque Arm Details T1
TA
TG TG
Ø TB
TJ
TC TD
RF2000R SERIES : TORQUE ARM
TJ TJ
MOUNTING DETAILS
Dimensions in inches T1
TA
RF2033R-TG/J
5.51
RF2040R-TG/J TA
6.30
RF2063R-TG/J
7.87
RF2073R-TG/J
9.84
RF2093R-TG/J
13.78
TG
UNTING DETAILS
T1 (mm)
SIZE
TJ
1
TB
TC
TD
Degrees of Rotation
25
0.42
1.42
3.44
72º
2030R-76K
M8
25
0.42
1.42
3.86
45º
2040R-76K
M12
35
0.66
2.36
4.94
60º
2060R-76K
M12
35
0.66
2.36
5.55
45º
2070R-76K
M16
50
0.98
3.15
7.83
45º
2090R-76K
Spec.
Length
M8
KIT PART #
Note: To avoid damage during transit, all torque arms will be shipped disassembled from gear drive.
4 MOUNTING DETAILS
2
T1
3
TA
1
1
2
4
2
3
3
P-7077-BBG
10/11.....
Boston Gear • Bauer Gear Motor 888-243-3447
19
2000 Series Gear Motor and Gear Drive Installation Installation Aids & Paint Options Mounting Registers
Tapered Adaptors
Mounting Registers on the 2000 Series products enable a simpler installation for Base Mounted units. Use the following steps to assist in the alignment between the reducer output shaft and the shaft being driven (driven shaft). 1. Establish a reference edge that is parallel to the driven shaft using dimension M as the offset. 2. Bank Reference Face 3 of the reducer against your reference edge. 3. Use Reference Face 2 of the reducer for any fine angular (yaw) or lateral adjustments. Contacting thumbscrews against Reference Face 2 is a clever method.
The Tapered Adaptor is a valuable option that ensures a simple and secure installation for Shaft Mounted units. Use the following steps to assist in the alignment between the reducer output shaft and the shaft being driven (driven shaft). See page 17 for additional reference. 1. Make a score mark on your Driven Shaft at a length equal to the Table 1 dimension from the mounting end. 2. Slide Support Bushing onto driven shaft, flange first, until the flange reaches the score mark & secure with clamp screw. 3. Mount Reducer onto Driven Shaft allowing it to slide through the Tapered Bushing on the opposite end. Expect the Tapered Bushing to be pushed outward from the reducer as it expands inside the outer bore. 4. A lign the holes between the Tapered Bushing and the Anchor Plate. 5. U sing a mallet, tap the Tapered Bushing inward until the bolts are able to engage the Anchor Plate threads. 6. T ighten bolts evenly in sequence indicated in Bolt Tightening Sequence Table on page 17. 7. R eadjust Support Bushing as needed to ensure full engagement of taper and re-secure clamp screw.
MOUNTING REGISTERS
Reference Face 2
Reference Face 1
Reference Face 3 Reference Face 2
Reference Face 1
Reference Face 3
Table 1 Used Length of Driven Shaft (in)
(mm)
7.47
190
2043R
8.48
216
2063R
10.24
260
2073R
12.04
306
2033R
Paint Options Two-Tuff
Bost-Kleen™
Stainless Bost-Kleen™
Standard or Option
standard
option
option
Part # Designation
none
BK prefix
SBK prefix
Type Characteristics
acrylic with alloy 316SS flakes
white epoxy
epoxy with 316SS leafing pigment
high corrosion resistance and durable
high corrosion resistance and durable
high corrosion resistance and durable
washable and scrubbable
washable and scrubbable
BISSC certification in process*
BISSC certification in process*
USDA approved for meat & poultry Associations Output Shaft Material
USDA approved for food processing & handling Steel (standard)
316 Stainless (standard)
316 Stainless (standard)
316 Stainless (optional)
* BISSC certification achieved on similar products
20
Boston Gear • Bauer Gear Motor
888-243-3447
..... P-7077-BBG
10/11
2000 Series Gear Motor and Gear Drive Installation Optional Mounting Positions & Lubrication GEAR DRIVE c-fACE INPUT
6
INTEGRAL Gear Motor
6
1
1 2
2
5
5 Not Recommended
Not Recommended
4 4
3
3
Lubrication Klubersynth GH6-460 that is recommended for the 2000 Series gear drives for optimum performance. Normal operating temperatures range between 150F - 170F. During initial break-in of the gear drive, higher than normal operating temperatures may result. All gear drives are supplied with GH6-460 synthetic oil (unless specified otherwise) with quantity listed below for standard mounting position 1 or to mounting specified at time of order. These gear drives RECOMMENDED LUBRICANT
Reducer Designation
Klubersynth GH6-460 Synthetic Klubersynth UH1 6-460 Synthetic
Ambient (Room) Temperature
ISO Viscosity Grade No.
Viscosity Range SUS @ 100F
Part Number (Quart)
Comments
460
1950/2500
G00868
Specially designed for high efficiency of helical gearing
460
1950/2500
65159
Food-Grade
-15F to +225F (-25C to 107C) -30F to +225F (-34C to 107C)
W K
are designed with internal features to reduce the impact of metallic wear debris, which should increase maintenance intervals. Relubrication is recommended for 20,000 hours or more frequently when operating in highly contaminated environments. Satisfactory performance may be obtained in some applications with non-synthetic oils, but will require more frequent oil changes.
Notes: Upper temperature limit is dictated by reducer omponents and not the oil.
Mounting Position 1
2
3
4
5
6
Plug 1
Oil-Fill
Opt. Vent
—
Oil Drain
Oil-Fill
—
Plug 2
—
Opt. Vent
Oil-Fill
Oil Drain
—
Oil-Fill
Plug 3
Opt. Vent
Oil-Fill
Oil Drain
Oil-Fill
Oil Drain
Opt. Vent
Plug 4
Oil Drain
Oil Drain
Opt. Vent
Opt. Vent
Oil Drain
Opt. Vent
Plug 5
Oil Drain
Oil Drain
Opt. Vent
Opt. Vent
Opt. Vent
Oil Drain
Plug 6
Opt. Vent
Oil-Fill
Oil Drain
Oil-Fill
Opt. Vent
Oil Drain
Lube Capacity in Quarts
Notes: Oil-Fill Plugged from factory. Port used during regular maintenance intervals for Oil-Fill. Defines appropriate oil-level during operation. Opt. Vent Plugged from factory. A 5psi pressure vent plug is supplied uninstalled with each product. Defines optional location for installation of that pressure vent. Oil Drain Plugged from factory. Port used during regular maintenance intervals for draining used oil. Re-plug prior to oil-fill. Position 2* Not preferred and not recommended as a Mounting Position All products supplied from factory lubed for Position 1 unless specified otherwise
Oil Plug and Vent Plug Location Details
Mounting Position 1
2
3
4
5
6
2033R
0.52
1.00
1.00
1.04
1.36
1.04
2043R
0.84
1.68
1.68
1.60
2.12
1.36
2063R
1.16
2.76
2.76
2.76
3.60
2.52
2073R
2.32
4.64
4.44
4.64
6.24
4.32
2093R
7.40
16.36
16.56
16.56
21.12
7.40
P-7077-BBG
10/11.....
Plug 3
Plug 6
Plug 1
Plug 2
Plug 4
Plug 5
Boston Gear • Bauer Gear Motor 888-243-3447
21
2000 Series Bauer Integral Gear Motors Ordering Information Example: GH12043RTG35WH2P24 GH
Exterior Blank Two-Tuff
1
2043R TG
See page 9
1 2 3 4
GE GF GG GH GJ GK GL GM GN GP GR
W
H
2
Hollow Shaft See Chart 1 on page 22 or Chart 2 on page 23
P24 Inch - spec'd in 1/16" increments P24S same as above in 303 Stainless PM40 Metric - spec'd in mm increments PM40S same as above in 303 Stainless
Lube W High efficiency K Food grade
Style Integral Gear Motor - 1/3 HP Integral Gear Motor - 1/2 HP Integral Gear Motor - 3/4 HP Integral Gear Motor - 1 HP Integral Gear Motor - 1.5 HP Integral Gear Motor - 2 HP Integral Gear Motor - 3 HP Integral Gear Motor - 5 HP Integral Gear Motor - 7.5 HP Integral Gear Motor - 10 HP Integral Gear Motor - 15 HP
P24 Output Shaft Code
Ratio X.X for ratios lower than 10:1 XXX for ratios higher than 10:1
Size 2033R 2043R 2063R 2073R 2093R
Conduit Positions
35
Solid Shaft See page 21
Output Shaft Assembly G Solid Shaft and Tapered Adaptor - Left Projection H Solid Shaft - Double Projection J Solid Shaft and Tapered Adaptor - Right Projection
Mounting Positions
Base Blank None TG Torque Arm - Left Projection TJ Torque Arm - Right Projection FG OP Flange - Left Projection FJ OP Flange - Right Projection FH OP Flange - Dual Projection B Base Mounting Feet
Chart 1: Hollow Bore Codes – Inch Sizes Nominal Bore Diameter
Bore Code
2033R
See page 21
1 2 3 4 5 6
S = Standard 2043R
D20 Inch - spec'd in 1/16" increments D20S same as above in 303 Stainless DM25 Metric - spec'd in mm increments DM25S same as above in 303 Stainless
2063R
l
Tapered Adaptor Hollow Output Shaft – See page 23 TP22S Inch - Stainless - spec'd in 1/16" increments TM35 Metric - Stainless spec'd in mm increments
= Optional
2073R
2093R
Decimal Size
Key Size
1
P16
S
1.0000
.25x.25x1.63
1-1/8
P18
l
1.1250
.25x.25x1.64
1-3/16
P19
l
l
1.1875
.25x.25x1.65
1-1/4
P20
S
S
1.2500
.25x.25x1.66
1-3/8
P22
S
l
1.3750
.31x.31x1.81
1-7/16
P23
l
S
1.4375
.38x.31x2.00
1-1/2
P24
S
1.5000
.38x.31x2.01
1-5/8
P26
l
1.6250
Consult Factory
1-3/4
P28
l
1.7500
Consult Factory
1-15/16
P31
S
1.9375
.50x.38x2.00
2
P32
S
2-3/16
P35
l
2-1/2 2-3/4 2-15/16
2.0000
.50x.38x2.01
l
2.1875
.50x.38x2.02
P40
l
2.5000
Consult Factory
P44
S
2.7500
.63x.63x4.00
P47
S
2.9375
.75x.50x3.50
Additional bore sizes available upon request.
22
Boston Gear • Bauer Gear Motor
888-243-3447
..... P-7077-BBG
10/11
Altra Industrial Motion
2000 Series Boston Gear Drives – C-Face and Projecting Input Ordering Information
Introducing new gearing solutions from Boston Gear and Bauer Gear Motor These two well recognized Altra Industrial Motion brands have combined their gearing expertise to offer the innovative Series 2000 product line. Boston Gear and Bauer Gear Motor products have a reputation for superior engineering, quality manufacturing and reliable performance. As industry leaders, we have extensive experience and application knowledge in industries including material handling, food processing, packaging, bottling, and metals. For more information about Series 2000 Gear Drives or Gear Motors call:
888-243-3447
Example: BKRF2043RTG40WB7H2P24 BK RF
2043R Size 2033R 2043R 2063R 2073R 2093R
Series 2000 Right Angle Helical Bevel Gear Drives and Gear Motors
Loaded with unique performance and convenience features to meet a wide variety of application requirements. We asked OEMs, end users and distributors what mattered most when it came to gear motor design. Their responses helped guide us in the development of the new Series 2000 Gear Motor product line.
Style Blank Projecting Input Shaft RF C'Face Input
Series 2000 Gear Drives and Gear Motors are Dimensional Drop-In Replacements for SEW Eurodrive™ KA Series products Application Examples: - Cheese slicers - Dairy and bakery mixers - Spiral heating and cooling racks - Potato chip salter - Produce drying bins (tumblers)
- Meat forming (links, patties, grinding) - Meat carcass processing - Bottling lines - Unit conveyors - Palletizers
40
W B7
Ratio X.X for ratios lower than 10:1 XXX for ratios higher than 10:1
Nominal Bore Diameter (mm)
Bore Code
2033R
25
PM25
l
30
PM30
S
35
PM35 PM40 PM50
70
PM70
Mounting Positions
S = Standard 2043R
P24
Output Shaft Assembly G Solid Shaft and Tapered Adaptor - Left Projection H Solid Shaft - Double Projection J Solid Shaft and Tapered Adaptor - Right Projection
1 2 3 4 5 6
Input Nema Mounting B5 56C B7 140TC/180C B9 180TC/210C B11 210TC/250UC B13 250TC IEC (B5) Mounting M14FF IEC71 M19FF IEC80 M24FF IEC90S / 90L M28FF IEC100 / 112 M38FF IEC132S / 132M M42FF IEC160 Projecting Input Shaft R5 Inch - spec'd in 1/8" increments RM24 Metric - spec'd in mm increments
Chart 2: Hollow Bore Codes – Metric Sizes
40
2
See page 21
Exterior Blank Two-Tuff BK Bost-Kleen SBK Stainless Bost-Kleen
50
H
Lube W High efficiency K Food Grade
Base Blank None TG Torque Arm - Left Projection TJ Torque Arm - Right Projection FG OP Flange - Left Projection FJ OP Flange - Right Projection FH OP Flange - Dual Projection B Base Mounting Feet
Series 2000 Advantages • Altra's Competitive Displacement Product Offering - Designed with critical dimensions equivalent to select competitive gear drives • Enhanced performance - High torque with ratings in accordance with AGMA standards provide long life and potential downsizing - Tested to an effective 25,000 hours. Proven ratings vs. theoretical • Design Flexibility - Large assortment of shaft options for more application flexibility - Variety of optional hollow bore sizes available for quick delivery - Variety of input styles including NEMA and IEC C-FACE motor mounts • Fast and Easy Installation - Unique mounting registers for quick, precision alignment - Keyless tapered bushing provides quick and secure installation of drive shaft • Low Maintenance - Unique rounded surfaces allow for easier cleaning - Premium acrylic paint emulsion pigmented with alloy 316 stainless steel flake provides high corrosion & abrasion resistance for long term durability - Integrated O-rings at mounting interfaces provide high leak and ingress resistance - Automatic entrapment of wear debris for longer life - Large diameter oil fill/drain holes for fast oil changes - Synthetic lubrication extends gear life
TG
l
C-Face Motor Blank No motor Per Reducer catalog
Output Shaft Code Hollow Shaft See Chart 1 on page 22 or Chart 2 on page 23
P24 Inch - spec'd in 1/16" increments P24S same as above in 303 Stainless PM40 Metric - spec'd in mm increments PM40S same as above in 303 Stainless Solid Shaft See page 16
D20 Inch - spec'd in 1/16" increments D20S same as above in 303 Stainless DM25 Metric - spec'd in mm increments DM25S same as above in 303 Stainless Tapered Adaptor Hollow Output Shaft – See page 23 TP22S Inch - Stainless - spec'd in 1/16" increments TM35 Metric - Stainless spec'd in mm increments
= Optional
2063R
2073R
2093R
Decimal Size
Key Size
25.00
Consult Factory
S
30.00
8mmx7mmx40mm
S
35.00
10x8x45
S S S
40.00
12x8x50
50.00
14x9x80
70.00
20x12x110
Chart 3: Tapered Adaptor Bore Codes – Inch Sizes Nominal Bore Diameter (in)
Bore Code
2033R
S
15/16
P15
1-1/4
P20
1-1/2
P24
1-3/4
P28
2043R
2063R
2073R
S S S
Optional Bore Codes
Driven Shaft Diameter +/- 0.002
P13, P14
0.9375
P18, P19
1.250
P20, P21
1.375
P26, P27
1.750
Additional Bores (including metric) available upon request.
2
Boston Gear • Bauer Gear Motor
WE10289 P7077BBG Series2000_Cvr v5.indd 2-17
888-243-3447
..... P-7077-BBG
10/11
P-7077-BBG
10/11.....
Boston Gear 888-243-3447
23
10/31/11 4:07 PM
A l t ra
Altra Industrial Motion All Customer Service phone numbers shown in bold Electromagnetic Clutches and Brakes
Couplings
Heavy Duty Clutches and Brakes
Overrunning Clutches
Warner Electric
Ameridrives Couplings
Wichita Clutch
Formsprag Clutch
Electromagnetic Clutches and Brakes
Mill Spindles, Ameriflex, Ameridisc
Pneumatic Clutches and Brakes
Overrunning Clutches and Holdbacks
New Hartford, CT - USA 1-800-825-6544
Erie, PA - USA 1-814-480-5000
Warren, MI - USA 1-800-348-0881– Press #1
For application assistance: 1-800-825-9050
Gear Couplings
Wichita Falls, TX - USA 1-800-964-3262 Bedford, England +44 (0) 1234 350311
For application assistance: 1-800-348-0881 – Press #2
Twiflex Limited
Marland Clutch
St Barthelemy d’Anjou, France +33 (0) 2 41 21 24 24 Precision Electric Coils and Electromagnetic Clutches and Brakes
Columbia City, IN - USA 1-260-244-6183 Matrix International Electromagnetic Clutches and Brakes, Pressure Operated Clutches and Brakes
Brechin, Scotland +44 (0) 1356 602000 New Hartford, CT - USA 1-800-825-6544 Inertia Dynamics Spring Set Brakes; Power On and Wrap Spring Clutch/Brakes
New Hartford, CT - USA 1-800-800-6445
San Marcos, TX - USA 1-800-458-0887 Bibby Transmissions Disc, Gear, Grid Couplings, Overload Clutches
Dewsbury, England +44 (0) 1924 460801 Boksburg, South Africa +27 11 918 4270 TB Wood’s
For application assistance: 1-888-829-6637 – Press #7
General Purpose Disc Couplings
San Marcos, TX - USA 1-888-449-9439 Ameridrives Power Transmission
Twickenham, England +44 (0) 20 8894 1161 Pneumatic and Oil Immersed Clutches and Brakes
Overrunning Clutches and Holdbacks
Waukesha, WI - USA 1-262-547-3357
Heidelberg, Germany +49 (0) 6221 30 47 0
Gearing Belted Drives and Sheaves
Boston Gear Enclosed and Open Gearing, Electrical and Mechanical P.T. Components
TB Wood’s Belted Drives
Charlotte, NC - USA 1-800-825-6544
Chambersburg, PA - USA 1-888-829-6637 – Press #5
For application assistance: 1-800-816-5608
For application assistance: 1-888-829-6637 – Press #7
Bauer Gear Motor
Engineered Bearing Assemblies
Warner Linear
Green Bay, WI - USA 1-920-593-2444
Esslingen, Germany +49 (711) 3518-0
Kilian Manufacturing
Linear Actuators
Belvidere, IL - USA 1-800-825-6544
Huco Dynatork
For application assistance: 1-800-825-9050
Precision Couplings and Air Motors
Nuttall Gear and Delroyd Worm Gear
Syracuse, NY - USA 1-315-432-0700
Geared Motors
Engineered Bearing Assemblies
Worm Gear and Helical Speed Reducers
Niagara Falls, NY - USA 1-716-298-4100
www.bauergears.com
www.bostongear.com
31 Schoolhouse Road Somerset, NJ 08873 - USA Phone: 732-469-8770 Fax: 732-469-8773
701 Carrier Drive Charlotte, NC 28216 - USA Phone: 888-243-3447 Fax: 704-588-7181
WE10289 P7077BBG Series2000_Cvr v5.indd 20-1
Right Angle Helical Bevel Gear Drives & Gear Motors
Stieber Clutch
Universal Joints, Drive Shafts, Mill Gear Couplings
Hertford, England +44 (0) 1992 501900 Charlotte, NC - USA 1-800-825-6544
Series 2000
South Beloit, IL - USA 1-800-216-3515
Industrial Clutch
Linear Products
St Barthelemy d’Anjou, France +33 (0) 2 41 21 24 24
M o t i o n
Roller Ramp and Sprag Type Overrunning Clutches and Backstops
Caliper Brakes and Thrusters
Elastomeric Couplings
Chambersburg, PA - USA 1-888-829-6637– Press #5
I n d us t ria l
For information concerning our sales offices in Asia Pacific check our website www.altramotion.com.cn
P-7077-BBG
10/11
Printed in USA
10/31/11 4:07 PM