NanoMind Cathodic Protection Website by Nanomind IDC

Cathodic Protection Radio Remote Management System

Consortium of

NANOMIND IDC 1

Cathodic Protection - RRMS.

CP - Conventional Method

Electrical Power Solution for Rectifier Stations

CP â&#x20AC;&#x201C; Design Process

Communication System Design Process

Protect from Attacking and Impacting.

Software and Equipments.

Security System for Structure & Equipments.

Satisfy Solution for Internal Corrosion ( Nano Coating ).

. 10. Conclusions

20 08

20 07

20 06

5 20 0

4 20 0

3 20 0

19 96

19 91

ISO 9001 Certified CP Certified ECDA Survey Implementation of Remote CPMSTM to KWATER and Samsung-BP Chemical 1st Generation of Commercialize of Remote CP Monitoring System Runching (Remote CPMSTM) R&D Center Founded C o rRe l Te c hno lo g y, C o ., Ltd. Fo unde d, The KO GAS Sp in- o ff C o mp any 1st Generation of Commercialize CIPS/DCVG Survey Equipment Develop. Fundamental Research on Corrosion Science and Engineering Started at R&D Center, KOGAS

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Remote Control & Monitoring System    

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CP engineering (design, procurement, installation and commissioning) Pipeline integrity management (PIM) Risk assessment of industrial facilities and structures Failure analysis and corrosion testing

 Graph of P/S Potential Software.  Risk Analyzing and Management Software .  Attacking and Impacting Management Software.

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 Options  Electric Power Generating System ( Solar & Windmill ).

Products 

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 GPS & GIS Mapping and Data Software.

Corrosion/CP Engineering Service 

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Corrosion Dynamic Monitoring and Controlling System. Cathodic Protection Dynamic Monitoring and Controlling System. Pipeline Protection from Attacking and Impacting. Improvement in Cathodic Disbonding by narrow and Complete Control on Polarization Hydrogen Generation.

 System Software  Rectifier & Logger Monitoring and Management Software.

Remote-controllable rectifier for CP CP survey equipments (for CIPS/DCVG…) Corrosion sensors/probes

 CCTV Security System.  Nano Coating.  CP - RRMS Education.

Etc.  

Corrosion-related training Litigation consulting

Cor-Rel Wave Radios Require Professional Installation Specifications may change without notice

The key building block to a Cost Effective, Pipeline integrity/corrosion protection Program is vital, Timely Monitoring and Reporting of cathodic protection data. Today, this can be achieved by moving The data electronically from Remote Corrosion Protection field sites to a Centralized Data Collection System complete With Automated Regulatory Reporting. The first step in implementing this level of Automation technology currently exists in The from of Supervisory Control And Data Acquisition (SCADA) systems.

EVALUATION 5 LEVEL DANGER

SAFE

Cathodic Protection Manager

Wireless Remote Monitoring

Pipeline Inspection Manager

Atmospheric Corrosion Manager

 Common Interface  Scheduling  Survey Folders  Routing  Equation  Range Violation Setting

Patrol & Leak Survey Manager

Indirect Survey Manager

Close Interval Survey Manager

Internal Corrosion Manager

 2-Way Synchronize  Security  Notifications  Common System Selection  Integration With Other System  Report & Graph Engine

Pressure Control Manager

Valve Manager

In – Line Inspection Manager

Leak Survey Manager

The Cathodic Protection Radio Remote Management System ( CP - RRMS ) is the Industry Standard.

Communication Module

Optional Power Amp

A/D 16Bit

ISO +5.00 Supply

ARM7 UP

Baseband Controller

AUX

Flash RAM

ISO Serial Comm

DC Power

I/O Interface

SRAM DATA

Radio Chip

Pipe-to Soil Potentials

Communication Electro Board

CDMA

Battery Power

GSM

Starlight

Solar Power

Bluetooth

Zig Bee

Windmill power

12 12

Electric Power Solar Power Windmill power

System Benefit : No need Electrical Cable Construction

“ Reduce Pipeline Construction Cost “

GPS GIS Satellite Communication

Wireless Networks

TB 1

Rectifier Remote Control Rectifier

TB 2

Remote Monitoring Data Logger Reference Electrode

Anode

Current

Rectifier Remote Monitoring Data Logger

Remote Control Rectifier

Reference Electrode

Anode

GPS-Time Based Synchronization Remote Rectifier output Current Interruption (< 10ms) More than two Rectifiers can be Interrupted Simultaneously Measurement :  Polarization Potential Measurement  CIPS  DCVG

TB 1

Rectifier Remote Control Rectifier

TB 2

Remote Monitoring Data Logger Reference Electrode

Anode

GPS GIS Satellite Communication

Current

Rectifier Remote Monitoring Data Logger

Remote Control Rectifier

Oscilloscope view for Proving Synchronized Current Interruption

Reference Electrode

Anode

Measured On/Off Potential when Current Interrupted with Synchronization

CP history Rectifier, Logger measurement data Remote control/monitoring of rectifier Pre-setting of measurement time Communication status Monthly summary report

CP history Rectifier, Logger Measurement Data Remote Control / Monitoring of Rectifier Pre-Setting of Measurement Time Communication Status Monthly Summary Report

SCHOOL

HCA HCA

Potential Radius Buffer PARK

Level 1 Threat Screening Algorithms

Rules Engine Classifiers Anomalies Level 1 Indexing Algorithms & Analysis Rules Results - Anomalies

Matrix Diagram of Risk Results Result Analysis GIS View of Risk Results

Line Graph of Anomalies

Method 1, Option A

Method 1, Option B

Rules Engine Classifiers Anomalies

Rules Results - Anomalies

Result Analysis Line Graph of Anomalies

Amplifier

Sensor

Wave Propagation

Wave Absorption

Review Soil Resistivity Data Review Soil Resistivity Data Select Anode Material, Weight and Dimensions Select Anode Material, Weight, Dimension, and Driving Material

Calculate Number of Anodes Required to Meet Groundbed Current Density Limitation

Calculate Number of Anodes Required To Meet Maximum Allowable Groundbed Resistance Criteria

Calculate Number of Anodes Required to Meet Life Expectancy Criteria

Calculate Number of Anodes Required to Meet Maximum Groundbed Resistance Requirements

Select Number of Anode Required

Select Groundbed Layout

Select Area for Placement of Anode Bed Determine Total Circuit Resistance

Calculate Life Cycle Cost

Calculate Rectifier Voltage Select Rectifier

Is This the Most Economical Alternative?

Calculate Life Cycle Cost

Prepare Plans and Specifications.

Is This the Most Economical Alternative?

Yes Yes

Prepare Plans and Specifications.

SOW (Equipment And Services)

Preliminary MW Network Plan

Customer Questionnaire

Customer Input

Preliminary BOM (Factory Notification)

Financial Ts & Cs

Responsibility Matrix

Preliminary Systems Design

Hardware And Service Offer

Site and Path Reports

APT

Punch List

Changing Oder Form

Detailed MW Network Plan (Including Fcc)

Site Engineering Documentations

Final Systems Design

Final BMO And Equipments Order

As-Built Documentation

Maintenances Plan

Underground Pipelines • Aboveground Storage Tank • Offshore Structures • Heat Exchanger/Generator, etc. •

Soil Resistivity Measurement • CP Potential Measurements • CP Design Calculation • Bill of Materials • Specification for CP Construction • CP Drawings and Documents •

Pipeline Integrity Management CP Design CP Management and Survey ECDA

CP Installation Installation for sacrificial anode, ICCP Pipeline, AST bottom, offshore structures

Corrosion Testing & Failure Analysis Accelerated corrosion-simulating testing Root cause analysis of corrosion Recommendation of remedial action Corrosivity assessment Failure analysis

Remote CP Monitoring & Controlling System Remote control of rectifier output Remote monitoring of CP (on/off) potential Remote monitoring of Attack & Impact

Products Rectifier (remote-controllable) DCVG equipment Data logger Digital CP recorder (w/PDA) Corrosion sensors (thin-film, wire-type) Reference electrode (off-potential measurement)

Eagle-Eyed for CIPS/DCVG Data logger CR701

Rectifier CR71 (SCR)

Digital CP Recorder CREPR-103

On/Off Potential Measurement

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Soil Resistivity Measurement Pipeline Locating Survey Isolation Test Soundness of CP Facilities (TB and Rectifier, etc)

O ff

전위차

1.5

-0.5

1.25

-1.0

-1.5

0.75

-2.0

0.5

-2.5

0.25

-3.0

T 1 B 2 B T 3 B T 4 B T 5 B T 6 B T 7 B T 8 B T 9 B T 0 1 B T 1 B T 2 1 B T 3 1 B T 4 1 B T 5 1 B T 6 1 B T 7 1 B T 8 1 B T 9 1 B T 0 2 B T 1 2 B T

l( ia n te o P

) E S C / V

0.0

Depth Surveys    

CIPS (Close Interval Potential Survey) DCVG (Coating Defect Survey ) Static (Dynamic) Interference Survey Temporary ICCP Tests for CP Retrofit 2.0

Potential(V vs CSE)

1.5 Moderate

1.0 0.5

On-Off Difference

0.0

Significant

Minor

Off Potential

-0.5 -1.0 -1.5

On Potential

-2.0 -2.5 Anodic Interference

-3.0 Rectifier1

Rectifier2

-3.5 0

1000

2000

3000

4000

5000

6000

7000

8000

Distance(m) P/S po tential(other rectifier O n)

P/S potential(other rectifier O ff)

0.0

Po te nti al (V v s. sat.C u/C uSO4)

-0.2

-0.4

-0.6

-0.8

-1.0

-1.2

-1.4

-1.6

-1.8

-2.0 01

100

150

200

250 Distance (m)

300

350

400

450

500

Rectifier with GPS-Base Current Interrupter

Windmill

Remote Controlling : Voltage, Current, Output Interruption, Remote Monitoring : Voltage, Current, Pipe Potential at Drainage Point Mode : Manual, Auto-, Remote-Manual, Remote-Auto Current Interruption : Regular Interval On/Off Control Synchronization of Rectifiers : Within 10 msec (GPS-Based) Interruption Voltage : 10 - 70V (DC) Interruption Current : Â 0 - 50A (DC) Data Transmission : CDMA, RF, ZigBee, Satellite, etc.

Solar Cell

SMPS

SCR

Synchronized Current Interruption

It incorporates wireless remote monitoring, current interruption, field data collection, and pipeline compliance Data Management software into one, easy-to-use, reliable solution for the pipeline industry. The list below identifies additional features.

Remote Monitoring and Current Interruption Monitor and/or control Configure via the web 2 and 4 channel options high impedance, isolated, filtered inputs Multiple discrete inputs and outputs Surge protection

Data Management and Analysis (Regulatory Audits) Pipeline Compliance System Cathodic Protection Data Manager (CPDM) Close Interval Survey Manager Atmospheric Corrosion Manager Internal Corrosion Manager Leak Survey Manager Pipeline Patrol & Leak Survey Manager In-Line Inspection Manager

Measurement Devices GPS Synchronized Current Interruption Relay independent Auto-resume after power loss (no need to reset interrupter) Interrupt multiple rectifiers Multiple interruption schedules GPS80 remote monitoring option

CP Logger High impedance, filtered input Adjustable input ranges Small, rugged, weatherproof Periodic surveys (monthly, bi-monthly, and annual data collection) Close interval surveys GPS synchronized High speed, high accuracy

Data Management and Analysis Regulatory Audits

Remote Monitoring & Current Interruption

GPS Synchronized Current Interruption  Relay Independent.  Auto-Resume after Power loss (No need to reset interrupter)  Interrupt multiple Rectifiers with one electrode cell.  Multiple interruption schedules.  GPS Remote monitoring option.

 Monitoring and Control.  Configure via the web  Analog Inputs -2 to 4 Analog channels. -High impedance, Filtered inputs.  Multiple discrete input and outputs.  surge protection.  Global Coverage.

Rectifier

Remote Monitoring Data Logger

Electro Reference Relay

Ground Bed

Module intrude  Cathodic protection manager.  Close interval survey manager.  Indirect survey manager.  Pipeline inspection manager.  Atmospheric corrosion manager.  Internal corrosion manager.  Leak survey manager.  Pipeline survey & leak survey mgr.  In-Line inspection manager.

Measurements Devices CP Logger  High impedance, filtered input.  Adjustable input ranges.  Small, rugged, weatherproof.  log up to 10 days.  Time stamped data.

Pipeline Compliance System

Field Computer  Annual surveys.  Close interval surveys.  GPS synchronized.  High speed.  High accuracy.  Interval digital voltage meter.

Field data Collection

 Low-Cost  Wireless Remote Monitoring and Interruption

The safe choice  Expensive knowledge of pipeline systems and infrastructure.  Satisfied user community.  The most comprehensive, commercially available.  Support compliance requirements safety regulation.  Recognized by auditors resulting in shorter audit Time.

Satisfy Solution

Scalable, Modula Software meets Your specific Needs

 The system manages data changes between all users.  2-Way synchronization.  Report and graph engine for pipeline analysis.

Technology  Cathodic protection data manager module is the industry standard for regulatory compliance.  Software modules to suit pipeline compliance.  ODBC Compliant data base for integration.  Built, Menu- Driven options for easy navigation.  Application level security.

 The Industry Standard  Manage Pipeline Corrosion & Regulatory Compliance Data  Save Money & Time with Improved work flow and Data Management

 Remote Monitoring  Relay Independent

Easy to use  Easy to implement and install Common look and feel between Modules results in minimal training requirements.  Flexible manage data among field Computers, laptop, desktop, and servers.

 Instant off Measurements

Pipeline Compliance

Assures Compliance Expedites Maintenance Save Money

 Interrupts Multiple Rectifiers

 Multi-use field computer  Corrosion surveys  Rugged, Proven

Integrity Management Ability to easy Interface with Integrity Monitoring Management System

 Safety  Process Automation  Enterprise Integration  Environmental & Quality Control  Wireless & Networking

 Corrosion Dynamic Monitoring and Controlling System.  Cathodic Protection Dynamic Monitoring and Controlling System.  Pipeline Protection from Attacking and Impacting.  Improvement in Cathodic Disbonding by Narrow and Complete Control on Polarization Hydrogen Generation.

Consortium of

NANOMIND IDC 41