DONBAS INDUSTRIAL COMPANY by Natalia Sabina

DONBAS INDUSTRIAL COMPANY

Content Air-duct winches 1ADW-09, 1ADW-10 ......................................................................... 3 Auxiliary air-duct winch AADW-50................................................................................ 4 Shaft auxiliary winch 1SAW-01....................................................................................... 5 Auxiliary winch AW-25, AWU-25,AW-45, AW-45.01................................................. 6 Shunting winch SW............................................................................................................. 8 Shaft winch SW................................................................................................................... 9 Preventive winch PW........................................................................................................ 10 Shaft auxiliary winch SAW-18000x0,25P.................................................................. 11 Pneumatic shunting winch PSW and PSW-01 (SSP-14)........................................ 12 Pneumatic mechanical rope winch PMRW................................................................. 13 Electric shunting winches ESW..................................................................................... 14 Electric installation winches IW.................................................................................... 15 Installation winch IWT-150............................................................................................ 16 Prop-drawing winch PDW-130....................................................................................... 17 Electric scraper winches SW.......................................................................................... 18 Mining rope mechanical winch 1MRMW.................................................................... 19 Sinking winches ESW (ESWM, ESMW)......................................................................... 20 Prop-drawing pulling (rope) winch PDRW-10D, PDW-10D................................... 22

Winches 1ADW-09, 1ADW-10 1ADW-09 Designed for gate valves and sliding shutters relocation in the air flow control system of main ventilation fan units, and for hoisting and relocation the freight on the surface, where the fixed positioning of installation is required.

1ADW-10 Winch 1VW-10 is designed for conveyor belts tension and for moving various freights on the ground in gas and dust hazardous mines, as well as for lifting and relocating the freight on the surface. Winches are produced on the basis of cone-worm special lift reducer CWSLR-160 and open gear transmition, distant control with automatic brakes on the worm-screw of the reducer, independent manual control of the starting mechanism according to the preset program , great pulling force if low weight.

Technical information Name of the parameter and size Pulling force at the last layer of rope reeling, kN

1ADW-09

1ADW-10

Rope speed, m/s

0,08

Rope diameter, mm

19,5

Coiling length of a each drum cell (with rope diameter of 19,5 mm), m

Number of drum cells, pcs

АИУ132S8У2.5

АИУ132M8У2.5

5,5

Drive’s engine: type installed power capacity, kW Brakes type

Shoe break on reducer’s worm-screw, automatic

Overall dimensions, mm Length without a stop and spare drive

2010

length

790

670

height

810

900

Weight without rope, kg, no more than

DONBAS INDUSTRIAL COMPANY

Auxiliary air-duct winch AADW-50 Designed for ventilating air flow reversing through switching shaft doors and sliding shutters in subwater channel and fand evasee, and for switching flag doors, separating working fan from the reserve fan.

Technical information Pulling force, kN

Rope speed, m/s

0,07

Rope diameter, mm

Coiling length of a drum, m

Installed power capacity, kW

5,5

Overall dimensions, mm Length without a stop and spare drive

1300

length

1050

height

780

Weight without rope, kg, no more than

900

Shaft auxiliary winch 1SAW-01 Designed for freight hauling in horizontal mine openings of gas and dust hazardous coal mines. These winches can be applied in the mines of any category, including gas and dust hazardous mines.

Technical information Pulling force at the last layer of rope reeling, kN

Rope speed at the last layer of rope reeling, m/s

0,82

Coiling length of a drum, m

300

Rope diameter, mm

Installed power capacity, kW Brakes type

11 Belt brake

Overall dimensions, mm Length without a stop and spare drive

1150

length

850

height

790

Weight, kg, no more than

700

DONBAS INDUSTRIAL COMPANY

Auxiliary winches AW-25 Designed for descending and hoisting equipment and materials on inclined to 30 Â° workings of coal mines of any category, including gas and dust hazardous mines. Distinctive feature of the construction is the automatic brake closing in case of a power cutout, and the presence of friction, allowing smoothly adjust the speed. The winch is distinct in a large pulling force, high speed and coiling length at relatively low engine capacity.

AWU-25 Peculiarity of the construction is speed adjustment and smooth descending. It is equipped with belt brakes, automatic brake freight closing and puller HMP-4.

AW-45 Designed for transportation of mined rock in straightway workings of coal mines, including gas and/or dust hazardous mines. The winch consists of a drum with a reducer, two hand brakes (brake and clutch) and mechanical brake, mounted on a common frame. The design allows to adjust the rotational speed of the drum via a clutch on a carrier of the planetary gear and handbrake on the drum. Winchâ&#x20AC;&#x2122;s reducer is doubleprofile. High-speed stage is a double-profile parallel-shaft reducer in one-piece housing. The winch is slow moving.

AW-45.01 An improved version of the winch AW-45 with the reducer by NORD (Germany), which provides an optimum torque at the output. It is reliable, and has reduced noise level. It is capable to withstand substantial overloads both radial and axial. Due to this the winch can operate reliably under periodic and permanent loads at different temperature conditions. The advantages of the new construction AW-45.01 • Compact construction of the drive; • Easy installation (mounting and dismounting) of engine and reducer; • Long life reducer’s bearings - more than 100, 000 hours; • High reliability and overload capacity, service factor - 2.5; • Modular (monobloc) reducer construction, absence of mating surfaces and minimization the possibility of oil leakage respectively.

Technical information Name of the parameter and size

AW-25

AWU-25

AW-45

AW-45.01

Pulling force at the last layer of rope reeling, kN

Rope speed at the last layer of rope reeling, m/s

1,2

1,28

1,3

1,2 1100

1200

1100

Rope diameter, mm

Coiling length of a drum, m

Installed power capacity, kW

32,2

57,2

Brakes type Automatic brake closing Automatic brake release

Belt brake freight —

HMR

Overall dimensions, mm Length without a stop and spare drive

2120

2000

2240

length

1370

1520

2000

2330

height

1115

1400

2100

2360

4300

4400

Weight, kg, no more than

DONBAS INDUSTRIAL COMPANY

Shunting winch SW Designed for pulling rail low-sided wagons with carrying capacity of 63...125 t at loading points with performance of 200... 400 t/h. Rail road way (rails) must be free of spillage material, litter, snow, ice. Winches can be used for subsidiary work connected with freight movement along a horizontal track. Winches are highly reliable and trouble-free in operation.

Pulling force at the last layer of rope reeling, kN

SW-140 RA

0,2

Rope diameter, mm, no more than

22,5

Coiling length of a drum, m

100

Installed power capacity, kW

27,5 200 18,5

Number of drive rotations, rpm

SW-140 with mechanized turning-off 140

Rope speed at the last layer of rope reeling, m/s

Winch weight (without rope and regulating instruments), kg, no more than

SW-140

SW-71 with mechanized turning-off

SW-71 RA

Name of the parameter and size

SW-71 and SW-71 with ratchet

Winches SW-71 or SW-140 are produced in two versions: 1. With the hard drive of the drum for both directions of the motor rotation: • Version with arresting device; • Version with additional block brake BB and electromagnetic brake drive EBD explosion-proof drive. 2. With the free-running drum while motor rotation reversing.

1500 950

1150

1000

2450

2550

2650

Induction motor of rotary current

—

Induction rotary current exploision-proof squirrel-cage motor

—

Shaft winch SW Is designed to move equipment in mounting and dismounting cambers of stope and development workings without limitation of inclination angles in gas and dust hazardous coal mines. Can be used to deliver equipment and materials through development workings, extract roadway supports and equipment in case of workings shut-downs, for subsidiary works while mounting and dismounting of mining complexes and other works related to moving and hoisting freight.

Technical information Pulling force at the last layer of rope reeling, kN

130

Rope speed at the last layer of rope reeling, m/s

0,17±0,02

Coiling length of a drum, m Installed power capacity, kW Type of the drum’s brake’s drive Type of drive’s electromagnetic brake of the reducer

300 22 HMR-4 ПЭТ-1 (ПЭТ-3)

Overall dimensions, mm Length without a stop and spare drive

3400

length

1100

height Weight, kg, no more than

1300 4050

DONBAS INDUSTRIAL COMPANY

Preventive winch PW Designed to hold the coal-mining machine in case of coal combine’s pulling device interruption or if its frive is off. The winch can be used by machines with weight from 9000 to 26000 kg working both from conveyor frame, and from bottom of seat with angle of slope from 9 ° to 35 °.

Technical information Pulling force (adjusting), kN, no more than at the first layer of rope reeling

at the last layer of rope reeling

Holding force at the last layer of rope reeling, kN, no more than

120

Maximum rope speed at the first layer of rope reeling, m/s, no more than

0,1

Coiling length of a drum for different rope diameters, m, no less than: 22mm

460

22.5 mm

450

25; 25.5mm

380

25; 25,5 mm

370

26,5 27 mm

300

28 mm

290

29; 29,5 mm

230

31; 31,5 mm

220

34 mm Installed power capacity, kW Hydraulic fluid pressure, MPa (kgf/cm2): nominal max.

170 18,5 11 (110) 14,5 (145)

Overall dimensions, mm length

2825

width

1000

height

1050

Weight, kg, no more than

3200

Shaft auxiliary winch SAW-18000x0,25P Auxilary mine winch is designed for relocating goods and equipment, materials handling and mounting and dismounting operations in shaft conditions. Consuming energy is compressed air with pressure from 0.5 to 0.6 MPa. The winch is equipped with a braking system: pneumatic brakes on a pulley of an intermediate shaft; manual belt brake on the drum flange; (mechanical emergency) ratchet brake on the blockâ&#x20AC;&#x2122;s body.

Technical information Pulling force, kN, no less than at the first layer of rope reeling at the middle layer of rope reeling at the last layer of rope reeling Rope speed with average drum radius, m/s

24 31,5 39 0,25Âą0,01

Diameter of a rope, mm , no more than

Coiling length of a drum, m, no more than

153

Installed power capacity, kW

Overall dimensions, mm length

1075

width

660

height

668

Weight, kg, no more than

575

DONBAS INDUSTRIAL COMPANY

Pneumatic shunting winch PSW and PSW-01 (SSP-14) Is designed for shunting operations, moving trains when loading coal into cars in the horizontal workings of coal mines equipped with pneumatic power.

Technical information Name of the parameter and size Pulling force, kN, no less than

PSW

Rope speed at the last layer of rope reeling, m/s Coiling length of a drum (if rope diameter is 14 mm), m

PSW-01

16 0,68

210

330

К11МЛ

К18МЛ

Engine of the winch: type power capacity, kW

rotation frequency, rpm

18 1500

Overall dimensions, mm length

780

width

1120

650

800

850

height Weight without rope, kg, no more than

Pneumatic mechanical rope winch PMRW It is used in any mines of and dust based category for installation in the complexes for coal loading into railway cars on the surface, and for remote control of gates, valves and barriers of receiving and departure platforms of coal mines. It is used in any climate conditions with ambient temperature not lower than 1 °C.

Technical information Full-load torque on output shaft, N/min (kgf/min) Pulling force, kN, no less than Rope’s average speed, m/s

2100 (210) 25 0,08

Coiling length of a drum without friction turns, m

Recommended rope’s diameter, mm

Number os friction turns on a drum Brake torque, created by clutch and brake, N*m (kgf/min) Engine power capacity, kW

3 50 (5) 4

Overall dimensions, mm length

1147

width

510

height

581

Weight, kg, no more than

450

DONBAS INDUSTRIAL COMPANY

Electric shunting winches ESW Are designed for moving railway cars, platforms and tank cisterns. The use of railway winches ESW on loading and offloading areas on railway landings allows to replace locomotives and save expenses significantly. Installation of electrically-efficient engines in winches ESW allows to achieve the minimum operating energy expenditure. Double-drum construction of winches ESW makes for its easy exploitation, it requires no additional tools for tightening rope to the cars. Winches ESW for cars can be made both of industrial and explosion-proof model. Explosion-proof model of shunting winches ESW-10 allows to use winches in hazardous environment for moving of railway cars with explosive freight and tank cisterns with POL, and use a winches ESW in POL warehouses.

Technical information Name of the parameter and size

ESW-8

ESW-10

Approximate number of cars

Pulling force of the main drum, kN

100

150

Rope speed at the first layer on the main drum with current frequency of 50 hz, m/s Freight weight in moving cars, t

0,0696

ESW-15

0,06

500

750

900

Coiling length of a drum, kW of the main drum

350

of the auxiliary drum

710

Electic motor power, kW

250 250 11

Rope diameter, mm

of the main drum

25,5

of the auxiliary drum

9,1

Overall dimensions (length х width х height), mm

1988х 1728х1161

2310х 2120х1310

2350х 2020х1310

2800

5500

5800

Winch weight, kg

32 11

Electric installation winches IW IW-0.25; IW-0.35; IW-0.5; IW-1; IW-1.5; IW-2 IW-3.2; IW-5; IW-6.3; IW-8; IW-10; IW-12 Are designed for moving heavy loadings during mounding operations related to hoisting, holding the installing elements in suspension before mounting the design position, as well as for completing units of hoisting machines. Operating position of the winch is its mounting on level ground. The winch can be exploit in the macroclimate areas with mild climate (M climate version). The winch is not made for men hoisting.

Technical information Name of the parameter and size

IW-2

IW-3,2

IW-6.3

IW-8

Pulling force, kN

Rope speed at the last layer of rope reeling, m/s, no more than

0,2

0,14

0,12

0,25

Rope diameter, mm, no more than

13,5

22,5

Coiling length of a drum, m, no less than

250

200

Engine installed power capacity, kW, no more than Number of drive’s revolutions, rpm

5,5

7,5

1500

750

1000

Winch weight without rope and electronic control gear, kg

593

890

1450

1750

ТКГ-160

ТКГ-200

ТКГ-300

Brake type Overall dimensions, mm length

1170

1325

1395

1645

width

1105

1400

1385

1755

height

730

802

900

1080

*The table provides technical information of not all types of the winches. You can get additional information after contacting us

DONBAS INDUSTRIAL COMPANY

Installation winch IWT-150 Is designed to move the stall equipment of mechanized longwall set of equipment inside the mounting (dismounting) rooms coal mines’ working face with an inclination angle of 35 °. The winch may be used for: delivering of equipment to the long-face place in the development working with inclination angle up to 90 °; unloading its vehicle or loading the vehicle; delivering the equipment inside the development working in trucks, skips or buckets;extracting lining and equipment in case of workings shut-down and doing other supporting works.

Technical information Pulling force, kN

150

Average rope speed, m/s

0,13

Coiling length of a drum (if rope diameter is 30.5 mm), m Operating voltage, V

260 380/660/1140

Engine of the drive: power capacity, kW

rotation frequency, rpm

1500

operating voltage, V

660

Engine of mechanical brake’s electrohydraulic puller: type power capacity, kW rotation frequency, rpm Number of brakes

ТЭ-300-250 2,2 3000 1 operating shoe type brake, 1 emergency shoe type brake) Emergency brake’s drive (hydropuller HP-300-250

Emergency brake’s drive

hydropuller HP-300-250

Operating brake’s drive

hydropuller HP-50MRV

Overall dimensions, mm length

1130

width

3200

height

1200

Weight without rope, kg

4420

Prop-drawing winch PDW-130 Is designed for subsidiary work during mounting (dismounting) of mechanized longwall set of equipment with mechanized face caving by continuous collapse method, extraction of wood in gas (methane) and dust hazardous horizontal mine workings. The winch can be used to move cargo without independent moving in the workings sloping up to 10 °, and also during shunting work to haul up railway lowsided cars on horizontal sections of loading points. The winch can be used at sites where there is enough electrical general purpose industrial equipment according to safety rules. Terms of use: • Gas based mines category: up to and including the above quota categories, exploiting seams, hazardous by gas, dust and sudden outbursts; • ambient temperature from +1 to +35 °C; • relative humidity of ambient temperature + (35 ± 2) °C but not more than 98%; • the maximum angle of mounting (dismounting) room - no more than 10 °; • winch can be used to work with ambient temperature from -30 to +40 °C. At temperatures below 0 °C it is recommended to use oil MC20.

Technical information Pulling force, kN

130

Rope speed, average , m/s

0,14

Coiling length of a drum (if rope diameter is 23.5 mm), m

150

Operating voltage, V

380/660/1140

Drive’s engine: power capacity, kW rotation frequency, rpm Number of brakes, pcs. Type of brake Mechanical brake’s drive Overall dimensions (length х width х height), mm Weight without rope, kg

30 1500 1 shoe type brake hydropuller HP-50MRV 2590x810x1105 2100

DONBAS INDUSTRIAL COMPANY

Electric scraper winches SW Are designed to deliver loosened mined rock of underground development of natural resources, they are also used at opencut mining and are means of storage mechanization of bulk and lump materials. To-and-fro motion of a scraper is carried out by switching on and off the working and idler drum by handbrake of planetary reducers. To activate the working drum it is necessary to tight the corresponding brake with operating engine, thus the rope winds on the working drum, that causes the movement of loaded scraper. At the same time a rope feeds off from an idle drum. The scraper moves by means of variable turning on of the brake of working and idle drums’ planetary reducers in the right direction.

Scraper winch are divided into: • double-drum; • triple-drum;

Working rope diameter, mm

Coiling length of a working drum, mm

Winch weight with electrical engine, kg 508

Overall dimensions, mm

1,25

1,7

17SW 2СМА

1,26

1,74

18,5

835

1690

730

710

2000 1220 2480

860 1540 860

770 897 770

height

width

10SW 2СМА

length

idle pitch

Installed power capacity, kW

working pitch

Typical size of a winch

Average pulling force of working rope, kN

Average rope speed, m/s

• with parallel positioning of the engine; • with a coaxial positioning of the engine.

1500

600

580

30 SW 2СМА 30SW 2PMA 30SW 3СМА

1,3

1,77

1305 1455 1755

55SW 2СМА 55SW 2PMA 55SW 3СМА

1,46

2,0

19,5

100

2315 2655 3055

2480 1380 3025

1200 1960 1200

965

100SW 2СМА 100SW 2PMA 100SW 3СМА

1,5

2,1

110

125

3940 4160 5210

2800 1660 3410

1400 2295 1550

1212 1251 1212

100SW 2CPА

1,9

2,7

110

310

7246

3325

1675

1435

Mining rope mechanical winch 1MRMW Is designed for moving and holding of a cutter-loader in case of breakage of pulling unit which do not have their own haulage end and working during the coal extraction at slope angle of 30-90 °. Single-drum winch is designed for mounting (dismounting) of header unit (HU). The electric- or pneumo- versions of the winch is produced.

Technical information Name of the parameter and size

1MRMW2E (1MRMW2P)

1MRMW1E (1MRMWS)

Pulling force at the last layer of rope reeling, kN of working rope

of preventive rope

Pulling force at the middle layer of rope reeling, kN of working rope

115

of preventive rope

Holding force at the last layer of rope reeling, kN, no more than

115

Average rope speed, m/min first

0,76

0,43

second

1,33

0,76

third

1,95

1,1

fourth (shunting)

5,9

Coiling length of a drum (if rope diameter is 25.5 mm), m

185

Rope diameter (recommended), mm

22,5; 24,0; 25,5

Nominal power capacity, kW electrical engine

—

pneumatic engine with pressure of 0.4 MPa

—

18,5

length

3100

2540

width

730

height

1070

1000

Weight, kg

3390

2300

Set weight, kg

3450

2550

Overall dimensions, mm

DONBAS INDUSTRIAL COMPANY

Sinking winches ESW (ESWM, ESW) Sinking mobile electric winches are designed for hanging the equipment when driving vertical mine workings with installation on the surface.

Technical information Name of the parameter and size

ESW (ESW) 5-500

Statistical rope strain at the first layer of rope reeling, kN, no more Coiling length of a drum, m, no more

ESW (ESWM) 5-1000 50

500

Number of winding layers

ESW (ESW) 10-500

63 1000

Rope diameter, mm

ESW (ESWM) 6,3-1500

100

1500

500

22,5

Average rope speed, m/min

ESW (ESW) 10-800

800 10 33,5

0,1

Electrical engine: power capacity, kW

5,5

rotation frequency, rpm

750

Reducer, type

1ĐŚ2ĐŁ

Brake shunting, type

shoe type brake SB

emergency, type

shoe type load brake

Overall dimensions, mm length

2200

2410

4210

3265

width

1800

2120

2900

2605

height

1550

1488

1955

1945

3100

3530

5868

7680

Weight without rope, kg

Sinking winches with manual drive ESW (ESWM) are designed for swinging of safety ladders while sinking, dipping, armouring and repair of vertical mine workings of 1000 m deep of coal and ore mining industry. The sinking winch is mounted on the surface. Sinking mobile winches ESW (ESMW) are designed for descending and hoisting sinking equipment and materials for sinking, dipping, armouring and repair of vertical mine workings of 1000 m deep of coal and ore mining industry. The sinking winch is mounted on the surface.

Name of the parameter and size

ESW (ESW) 10-1100

Statistical rope strain at the first layer of rope reeling, kN, no more Coiling length of a drum, m, no more

ESW (ESW) 10-1500 100

ESW (ESW) 16-1500

ESW (ESW) 25-1500

ESW (ESW) 45-1500

160

250

450

1100

1500

Number of winding layers

Rope diameter, mm

33,5

Average rope speed, m/min

0,1

39,5

40 0,15

Electrical engine: power capacity, kW

rotation frequency, rpm

750

Reducer, type

1ĐŚ2ĐŁ

Brake shunting, type

shoe type brake SB

emergency, type

shoe type load brake

Overall dimensions, mm length

6000

7360

8300

9415

width

3130

3380

height

2100

2460

3045

3275

11500

15000

25000

41000

Weight without rope, kg

DONBAS INDUSTRIAL COMPANY

Prop-drawing pulling (rope) winch PDRW-10D, PDW-10D Are designed for mechanized face caving by continuous collapse method in steep and hollow seams fall in coal mines, including gas and dust hazardous mines, and for moving cargo over the soil at an shaft working inclination angle up to 15 °. They can be used for delivering of the equipment to the shaft face of development working, when unloading equipment off the vehicle or when loading it on this vehicle for installing roof support in the shaft face into the working and transporting position during mounting and dismounting and other supoorting works.

Technical information Name of the parameter and size

PDRW10D

PDW-10D

Pulling force at the last layer of rope reeling, kN, no less than

130

Rope speed at the last layer of rope reeling, kN, no more than

0,15

Rope diameter, mm, no less than

Coiling length of a drum, m, no less than

210

Installed electrical drive power capacity, kW, no less than

Revolution number of drive’s electrical engine, rpm Brake type Winch weight without start-control devices, kg, no more than

1500 —

ТКГ

2200

2350

Overall dimensions, mm length

2295

width

845

height

1070

Notes

Donbas Industrial Company (DIC) 85300, Ukraine, Krasnoarmiysk\ 130A Dnepropetrovskaya Str. Tel. +38 (056) 796 04 00 Fax. +38 (093) 211 01 98 marketing@dic.dn.ua