SEE THE WORLD THROUGH BRIGHT COLORS
Success has the color! For more than 19 years, printing house Factor Druk have been producing printed products. A publisher put everything in these products to make it someone’s story, source of knowledge, food for thought or just fresh emotion. Our aim is to brighten up our products in the customer’s eyes, provoke his interest and the only one wish — to buy it. It's our tradition to produce high quality printed products. Each product is the result of professionalism, experience and loyalty of more than 500 employees. Nowadays, having wide capabilities and resources we are pleased to offer you: customer-oriented approach; high quality of printing and binding; wide range of paper and other printing materials; all kinds of finishing operations; short-time printing; forwarding and custom clearance services.
This catalog contains full range of our printing equipment and product samples of various materials and with finishing operations. Our aim was to make this catalog user-friendly for you to personally ensure in our production capacities.
References of Factor Druk:
WEB OFFSET
MAN ROLAND «UNISET 75» Modern german web offset press MAN ROLAND «UNISET 75» produces up to1,4 mln of colored and black-white A3 pages per hour.
CIP-3
The main types of the products are: newspapers with a pressrun from 5 000 to 5 mln. pcs.;
inner block for colored books and educational materials;
inner blocks for saddle-stitched and perfect bound periodical publications;
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Automatic color adjustment allows to set the color quickly with minimum paper waste, and provide constant color reproduction for each pressrun.
«UNISET 75» consists of two towers which can replace two separate full colored web offset machines! Each tower is equipped with stackers which automatically make packs with settled quantity of newspapers.
Technical specifications of the printing machine minimum signature volume — 8 A3 pages (4+4);
maximum signature volume 48 A3 pages using two printing towers at the same time;
Cut-off length
578 mm
Reel diameter
1270 mm
Paper density
newsprint 36 – 45 gsm offset up to 60 gsm
Max speed
37000 cylinders turnover / hour
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the automatic option of reel gluing allows to reduce paper waste;
automatic triple folding; automatic register guarantees the registration accuracy during pressrun.
Production yield, pcs/hour
without gathering – up to 75 thousands with gathering – up to 37 thousands
Formats of usable paper
from 700 to 965 mm
Formats of paper employed (for 2nd and 3rd reels)
from 350 to 480 mm
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WEB OFFSET
NEWSLINE S-30 Web offset press «NEWSLINE S-30» can provide 4/1 «four over one» printing on one reel and 4/1 + 1/1 printing from two reels.
The main types of the products are: newspaper with small pressrun; inner blocks for black-white books;
Technical specifications Cut-off length
578 mm
Reel diameter
1270 mm
Paper density
newsprint 38 – 45 gsm offset up to 60 gsm
Max speed
30000 cylinders turnover / hour.
inner blocks for periodical literature.
Production yield, pcs/hour
20 – 30 thousands / hour
Formats of paper employed
700 – 840 mm and 350 – 420 mm from 2 reels.
POG 60 The main types of the products are: black-white newspapers with pressrun from 1 thousand pcs.; inner blocks for black-white books.
Technical specifications Cut-off length
420 mm
Reel width
from 540 to 620 mm
Printing margin
386 mm
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Paper density
newsprint 42 – 45 gsm offset up to 80 gsm offset bulky up to 80
Additional options
printing from 2 reels.
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WEB OFFSET
KNIGA 84 Web offset machine dedicated for printing and folding of books. KNIGA 84 allows to print 2/2 and 1/1 from 1 reel and 1/1 and 1/1 from two reels.
The main types of the products are: newspapers and magazines printing; inner block for 2/2 and black-white book products. Trimmed size is 127x200 mm, 200x260 mm.
ADDITIONAL INFORMATION Dedicated for high-speed inner blocks printing with contemporary folding and line pressing that allows to organise the production processes more optimized.
The possibility of printing and folding of the 2-up signatures, allows to optimize and seriously shorten the production output date and reduce costs for supplies (plates, paper). The machine can print 30 000 pcs of 16 pages 2-up signatures, per hour or 25000 pcs of 32 pages and individual signatures.
Technical specifications Cut-off length
546 mm
Reel width
700 – 840 mm Printing from2 reels
Printing margin
127x200 mm, 200x260 mm,
Paper density
Newsprint 42 – 45 gsm Offset paper up to 80 gsm Offset bulky up to 60 gsm
Pages in a signature
16, 32
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SHEET FED OFFSET
Flawless — from start to finish!
HEIDELBERG SPEEDMASTER 102 High-performance sheetfed press enable to satisfy needs of the most sophisticated customers by best configuration of economical efficiency and high-quality printing! The capability demonstration is that SPEEDMASTER 102 prints 5/5 on double-sided sheet in one pass at speed of 12 000 press per hour.
The main types of the products are: full color books, on offset, bulky offset, coated, adhesive and designer’s papers; full color glossy magazines; full color advertising publication, catalogues, brochures and leaflets; products on single- and double-sided coated board.
ADDITIONAL INFORMATION • The machine is equipped with printing control system,
automatic washing of the offset blanket, spectrophotometric quality control that allows to optimize the production and reach maximum cost effectiveness.
• Smooth sheet register and high precision overturn device
Technical specifications
that leads to the straight-out quality.
• Fast and fine adjustment. Carefully designed ergonomic
of the control panel CP2000 that allows to complete all the processes much faster, precisely and with much reliability.
Maximum paper format
720х1020 mm
Minimum paper format
340х480 mm
Printing surface
700х1020 mm
Machine speed (max)
11 000 sheets/hour
Paper density
45 – 350 gsm
Printing plate form
790х1030 mm
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SHEET FED OFFSET
MAN ROLAND 204 Technical specifications Maximum paper format
520х740 mm
Minimum paper format
210х280 mm
Printing margin
510х735 mm
Print output (max)
11 000 sheets/hour
Paper density
45 – 350 gsm
Printing plate form
605х740 mm
ADDITIONAL INFORMATION The machine is equipped with autonomic control systems of sheet pass (both mechanical and electronical), this allows to provide maximum images precision.
Additional options: remote control of RCI ink flow, remote adjustment of diagonal color register, UV-dryer and densitometry control system.
DOMINANT The main types of the products are: • black-white books printed in formats 60х90/16, 60х90/32, 84х108/32, 60х84/16; • black and white magazines and brochures on newsprint, offset and bulky offset paper.
Technical specifications Printing margin
640 х 475 mm
Maximum paper format
660 х 480 mm
Minimum paper format
330 х 310 mm
Print output (max)
7 000 sheets/hour
Paper density
45 – 300 gsm
Printing plate form
650 х 530 mm
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ADDITIONAL INFORMATION 135 lpi Additional information Resolution ability 135 LPI.
Sheet inverting device allows to print on the sheet 1/1 in a single pass.
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SHEET FED OFFSET FOLDING MACHINES
STAHL 56/4 KL Mobile knife machine with 4 times perpendicular folding. The machine is equipped with sheet stack-feeding mechanism, two bottom and two upper mobile section, that allow to make 4 parallel folds (leporello).
Technical specifications Maximum paper format
560 х 900 мм
Minimum paper format
150 х180 мм
Paper density
45 –180 gsm
ADDITIONAL INFORMATION Effective automatization for quick setup and production increase.
Optimized, user-friendly control.
Non-contact detection of double sheets with sheet ejection system on maximum operation speed.
MAGNA ZYHD 780/4 Mobile knife machine with 4 times perpendicular folding. The standard configuration allows to make parallel and crossed foldings in various combinations depending on folding requirements.
ADDITIONAL INFORMATION 32 с. Adjustments are made by a ruler and a digital readouts.
Each mobile section is equipped with device for removing the sheet.
Folded sheets and lift counter.
Optional knife folder section allows to fold 32 page signatures with internal or external folds.
Technical specifications Maximum paper format
780х1160 mm
Minimum paper format
150х200 mm
Paper density
52 – 200 gsm
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BINDING EQUIPMENT
THE BOOKLINE MULLER MARTINI TRENDBINDER 3009 + DIAMANT Our high-speed bookline dedicated to produce wide range of hard- and flexi-cover books and albums. The bookline can operate not only with threaded inner block but also with perfect binding.
Technical specifications Inner block format
max 270х380х80 mm min 100x100x4 mm
Opened cover format
max 660х390 mm min 190x105 mm
Cover thickness
from 1 to 5 mm
Production output
max up to 3500 pcs/hour
Bookline equipped with: binding section; endpaper automatic gluing section; automatic 3 side cutting section; H&T bands gluing section; tassel insertion (up to 2 at once); case binding section; creasing; heat seal packaging line.
Bookline capacity — 1mln. books per month.
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BINDING EQUIPMENT
FLEXI-COVER PRODUCTION LINE SAB-100 «PETRATTO» Petratto SAB -100 circular scoring machine, with gluing and folding devices special designed for producing of integral cover for hard cover book, covers with flaps and jackets for soft-cover books.
ADDITIONAL INFORMATION High performance machine dedicated to produce folded and glued bookcases with flaps as well as intergral covers (flexi-covers) in a single pass.
Technical specifications Cardboard density
120 – 350 gsm
Workpiece width
• feeding along the default direction: min – 150 mm, max – 1000 mm; • feeding across the default direction: min – 150 мм, max – 450 мм
Sheet width in scoring section
min – 150 mm, max – 1000 mm
Sheet width in scoring section
min – 150 mm, max – 1000 mm
Min spine width
5 mm
Flaps
15mm
CASE-MAKING MACHINE KOLBUS DA 270 Hi-speed casemaker machine DA-270 «Kolbus» for fully automatic production of bookcases with soft and hard spines.
ADDITIONAL INFORMATION
Technical specifications The opened case format
max 670 x 390 mm min 205 x 140 mm
The joint width
4 –15 mm
The edging width
8 –15 mm
The covering material width
max 708 / min 223 mm
The covering material height
max 428 / min 130 mm
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• Decentralized gears lead to reduction of readjustments time and paper waste. • Non-stop feeder of coating material’s blanks. • 100% automatic alignment of coating material’s blanks. • Glue application system with two rollers for thin and even layers.
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BINDING EQUIPMENT
SEWING MACHINE ASTER АSTRONIC 180/42 Printing house Factor Druk has italian sewing machines ASTER — which are best in it’s class. Machines has convenient formats for various sewing operations. The album format of inner block sewing is also possible.
Technical specifications Max. Speed
180 cycles/min;
Min quantity in sewed block
3 sections
Min Sheet Size
75 х 120 mm
Max Sheet Size
320 х 420 mm
Types of stitches
simple/staggered
Max stitches quantity
10
ASTER 220SA AUTOMATIC SEWING MACHINE
The ASTER 220SA is the flagship model in the ASTER machines line. All experience, accumulated for many years, was brought in this new product, for max operation speed, in comparison with previouss ASTER models. The ASTER 220SA has set a new standard for productivity, build quality and ease of use. The best decision in ergonomics is achieved through a combination of loading system and stack-maker Plus.
Technical specifications Max. Speed
220 cycles/min
Min quantity in sewed block
3 sections
Min Sheet Size
75 х 120 mm
Max Sheet Size
320 х 420 mm
Types of stitches
simple/staggered
Max stitches quantity
10
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BINDING EQUIPMENT
KOLBUS PERFECT BINDERS The experience accumulated for more than 100 years in production of binding equipment, modern technologies and professional management, the future oriented german company KOLBUS is the worldwide leader in manufacturing equipment for hardcover and softcover books. The reliable and powerful perfect binding line KOLBUS guarantees high-quality of inner block. Gathering machine is equipped with 20 block gathering sections, 3 types of spine perfect binding - cold-melt glue for block edge forming, hot-melt glue for perfect bound books and books with covering materials, PUR glue for perfect bound books and books with covering materials that have coated paper inside.
Complete equipment: Sheet gathering machine Kolbus ZU 801, is equipped with 20 block gathering sections, Opticontrol system and additional feeding station The perfect binder Kolbus KM 471 include: feeding from gatherer to binder, makeready spine section (Main milling, Equalizer, Notching), rotating brush, coldmelt glue section, hotmelt glue section and PUR section with pre gluing, infrared heating, crash section, cover feeding section, inner block perforation, 60 meters line Section of 2-up signatures cross-cutting Muller Martini 3601 Three-knife trimmer Kolbus HD 140 Additionally installed the automatic endpaper gluing section Kolbus VA 430
Technical specifications Spine length
100 – 310 mm
Inner block width
100 – 305 mm
Inner block thickness
2 – 60 mm
Cover width
194 – 580 mm
Production capacity
2100 – 6000 cycles per hour
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BINDING EQUIPMENT
SADDLE STITCHER MULLER-MARTINI BRAVO-S Muller Martini Bravo-S line is dedicated for stitching printed products with the aim to produce high quality catalogs, brochures, advertising leaflets etc.
Technical specifications
of 12000 tacts
Speed
12.000 cyc./h.
Quantity of feeders
6
Size (untrimmed)
max 320 х 480 mm / min 108 х 153 mm
Size (trimmed)
max 300 х 475 mm / min 105 х 148 mm
Product thickness
max 12 mm (6 mm in opened form)
Quantity of stitching heads
4 pcs.
Bravo S with max. speed of 12000 tacts per hour and max. automatic feeding up to 6 pcs., triple sized trimming machine and counter stacker leads to economical implementation of any customer’s preferences. 2-up signature production of A5 magazines in a single pass with automatic trimming.
SADDLE-STITCHER MULLER MARTINI 335 This equipment is dedicated to stitch printed products is equipped with the automatic feeder, which allow to feed signatures with low-folio lap, feeder for cover scoring, sewing press and three sided trimming machine.
Technical specifications Max Speed
12.000 cyc./h.
Quantity of feeders
4
Height of block after trimming
max 475 mm / min 148 mm
Width of block after trimming
max 300 mm / min 105 mm
Product thickness
max. 12 mm 6 in opened form
Min distance between saddles
65 mm
Quantity of stitching heads
4 pcs.
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BINDING EQUIPMENT Printing house Factor Druk has a big park of perforators dedicated to setting up metal and plastic wires on stationery and book products: RENZ PUNCH 500, BY-0608 В,
RENZ SRW, RENZ ECO S 360.
Technical specifications
ADDITIONAL INFORMATION
Max punching length
500 mm
Punching step
2:1
Production capacity 400–500 books/ hour.
Square hole size
3,5 х 5,5 mm
Max. punching thickness
4.0 mm (30 sheets 80 gsm)
Possibility of punch changing on 3:1; 4:1, 5:1; 6 mm and 9/16 mm for round ones (customized only).
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Hand assembling of each product guarantees the high quality.
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FINISHING OPERATIONS Printing house Factor Druk is equipped with machines that allow to implement finishing operations such as: foil stamping of various types, glossy and matt lamination, hot stamping, die-cutting of any complexity.
LAMINATING MACHINE «SAFM 800/1000» High efficiency reel laminator for one-sided heat lamination for big volumes of printing products.
ADDITIONAL INFORMATION
Technical specifications
Laminator allows to perform high-quality one-sided lamination of prints on the printing products with a density from 115 up to 300 gsm.
Min paper format
300 х 300 mm
Max paper format
800 х 1000 mm
Max lamination format
780 х 980 mm
• Laminator is equipped with feeder for max accuracy of sheet pass and quality of lamination.
Max speed
30 m/min
• Films used for lamination : matt, gloss and stuructural «Soft touch», «Velvet», «Sand», «Skin», «Lien».
• Film width used for lamination is 25-30 mcr.
DIE-CUTTING AND FOIL STAMPING «TUMK-720» Semi-automatic press, dedicated to foil stamping, blind and hot stamping, die-cutting and scoring of various paper and board products. The model has the creasing and die cutting machine with hand feeding and gathering of paper.
The punching form applied for die-cutting. The foil stamping can be done on two cut forms.
Technical specifications Working area Heating plate size
720х510 mm 630х460 mm
Foil feed precision
1 mm
Punching form size for die-cutting
475х685х18 mm
Speed
25 punches per min.
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FINISHING OPERATIONS
SHRINK WRAPPING MACHINE MINIPACK TORRE FC 76 SA Semi-automatic shrink wrapping machine is used for single film wrapping. • Machine can operate with any films with width 15–50 mcr • Film roll dimensions 500 x 380 x 250 mm • Productivity — 5 packs/min
ADDITIONAL INFORMATION • smooth temperature control allows to pack a wide range of products in various types of films; • types of films polyvinyl chloride (PVC), polyolefin (PO);
• machines are equipped with magnet device with timer that holds a cover, automatic knife lifting; • due to its operating cycle the machine can operate in two modes: film sealing and film sealing with film shrinking.
SCREEN PRINTING MACHINE THIEME TH-4020 Screen printing UV-coating allows to get maximum customization, product efficiency with the help of extra glossy, thick varnish layer and opportunity of spot UV-varnish. THIEME 4020 automatic flat-bed press for screen printing with angular opening top and an automatic stacker, copes perfectly with this task.
ADDITIONAL INFORMATION • Highest accuracy due to automatic sheet registration. • Allows to solve multi tasks. • Accuracy and speed through the use of servo drives.
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Technical specifications Max printing format 750x1050 mm.
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ADDITIONAL EQUIPMENT Printing house Factor Druk is one of the first in Ukraine installed the device for printing plates production with CTP technology assistance. Nowadays it’s the most innovative technology that has got the name «Computer-to-Plate».
Currently three thermal CTP devices have been working in our company which are operated by Kodak Prinergy Connect system and are integrated in technological cycle of the company.
Utilization of CTP technology provides a lot of advantages.: 1. The reducing of time for producing printing forms allows to shorten the time for production of overall order. 2. The stability is guaranteed due to reducing of reducing of the random and systematic levels of interferences, that occur in case of exposure and processing of traditional photo materials and copying of offset plates assemblies. 3. The high quality of image achieved as the result of precision of thermal laser exposure.
FULL CYCLE OF PREPRESS PRODUCTION INCLUDES THE FOLLOWING TECHNOLOGICAL EQUIPMENT The classical technology of the film output on the photocomposing machine with following production of printing monometal forms still has been applying. Every stage in production of printing forms is standardized and echnologically adjusted. For controlling of exposure process we obey the SO 12647 standrd and methods (technics) by German institute’s Fogra.
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color proof equipment «Creo Integris 800»; CTP-device «Kodak Trendsetter 400 III Quantum»; CTP-device «Creo Trendsetter 800»; film processor «ОZASOL VA 88T-P»; exposure frame «SACK HELIOPRINT»; software system for controlling of plate producing and setting up of electronic editings Kodak Prinergy Сonnect.
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