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TABLE OF CONTENTS
page
1.0 WARRANTY
4
2.0 PARTS
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2.1 PARTS LIST
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2.2 PARTS PHOTOS
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3.0 SAFETY DECALS
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4.0 MOUNTING INSTRUCTIONS
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4.1 CAB PREPARATION
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4.2 CAB INSTALLATION
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4.3 HEATER INSTALLATION
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4.4 CAB INSTALLATION CONTINUED
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5.0 TORQUE SPECS
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6.0 BULB SEAL SCHEMATICS
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7.0 BOLT HOLE ALIGNMENT SCHEMATIC
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8.0 WIRING SCHEMATICS
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TORO - GROUNDSMASTER 3280-D AND 3320 1.0 WARRANTY You are responsible for notifying the Commercial Products Distributor or Authorized Commercial Products Dealer from whom you purchased this product as soon as you believe a warrantable condition exists. If you need help locating a Commercial Products Distributor or Authorized Commercial Products Dealer, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Jodale Perry Corporation Box 909 300 Route 100 Morden, Manitoba, Canada R6M 1A8 Phone: 204-822-9100 Fax: 204-822-9111 Email: akyle@jodalperry.com
To assist your dealer in handling your needs, please record hereafter the model number and serial number of your cab and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that the cab or tractor is lost or stolen. TRACTOR CAB: __________________________________________________ MODEL: _________________________________________________________ SERIAL NUMBER: ________________________________________________ DATE OF PURCHASE: _____________________________________________ DEALER NAME: __________________________________________________
Refer to the Attachment manual for additional rear weight requirements.
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2.0 PARTS 2.1 PARTS LIST
Part Front Bracket Rear Brackets Cab Lift Brackets Front Bracket Bolts Front Bracket Nuts Front Bracket Bolts Front Bracket Nuts Isolator Fasteners Isolator Fasteners Isolator Fasteners Isolator Fasteners Isolator Fasteners Pedal Shield Fasteners Pedal Shield Fasteners Pedal Shield Fasteners Pedal Shield Fasteners Pedal Shield Fasteners Weatherseal, Shielding Weatherseal, Shielding Floormat Plug Buttons Seat Stop Bracket Pedal Shield
CAB PARTS LIST Description Weldment, One Weldment, Left and Right Weldment, 1” Bolt, Hex, 1/2” X 1 1/2”, Gr.8, YD Nut, Hex, Locking, 1/2”, Gr.8, YD Bolt, Hex, 7/16” X 1 1/2”, Gr.8, YD Nut, Flange, 7/16”, Gr. 8, YD Bolt, Hex, 1/2” X 3”, Gr.8, YD Nut, Hex, Locking 1/2”, Gr.8, YD Washer, Flat, Steel, 1/2” Washer, Flat, Rubber, 9/16” Isolator, Rubber, 1/2” X 3” Bolt, Button-Head, 1/4” X 1”, Black Nut, Flange, 1/4”, Macro-Black Nut, Extruded Panel, 1/4” Nut, Panel, 10-24” Bolt, Button-Head, 10-24” X 3/4”, Black O-Rubber, 90°, Sheetmetal O-Rubber, 180°, Sheetmetal Single Pre-Cut Piece Cap, Snap, 3/8” Plate, 3/16” Weldment, Left and Right
Quantity One L&R One Four Four Two Two Four Four Four Four Four Three Two Two Three Three Five LF Sixteen LF One Two One L&R
Part Rad Hose Splicer Adapter Fitting, Thermostat Fitting Hose Clamp Hose Clamp
HEATER PARTS LIST Description Splicer, Straight, 1 1/8” 3/8NPT x 3/8NPT x 3/8NPT 3/8 NPT X 3/8” Barb, Straight Fitting HS-6 Clamp HS-20 Clamp
Quantity One One Two Two Two
Part Connectors Connectors Connectors
Electrical Connectors List Description Fusible Link Harness, Toro #108-9455 Cab Wire Harness, GM3280, Toro #110-1678 Cable Ties, Black, Toro #3290-378
Quantity One One Six
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2.2 PARTS PHOTOS
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3.0 SAFETY DECALS 1. Keep decals clean. Remove dirt with a wet clean cloth when necessary. 2. Replace safety decals if destroyed, missing, painted over or unreadable. If the tractor safety decals are covered or obscured when the cab is mounted, purchase replacement decals from the tractor manufacturer. Mount them in a readable location at, or near, their original location before operating the tractor. 3. New cab decals and tractor decals are available from your Toro distributor/dealer.
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4.0 MOUNTING INSTRUCT IONS 4.1 CAB PREPARATION 1. Remove roll bar from mower. Save fasteners for later reinstallation.
——————————————————————————————— 2. Remove escape window, door, and lower right window from cab. Save fasteners for later reinstallation.
——————————————————————————————— 3. Connect the Fusible Link harness between the battery and the positive harness on the Cab Wire Harness. ——————————————————————————————— 4. Now it is time to connect the electrical harness to the machine. Connect the Cab Wire Harness with Fusible link to the battery positive and minus. Connect the switched connector to the key switch terminal. Route the harness as shown.
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4.2 CAB INSTALLATION 5. Install left hand rear bracket using fasteners saved from step 1.
——————————————————————————————— 6. Install right hand rear bracket using fasteners saved from step 1.
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7. Temporarily install front bracket using five of the ½ X 1½” grade 8 bolts and nylon locking hex nuts. Bolt up against front platform using existing holes on front and right side of bracket and mower.
——————————————————————————————— 8. Use existing hole on left side of front bracket to mark area to drill hole in mower for left side fastener.
——————————————————————————————— 9. Remove front bracket and drill ½” hole on left side.
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10. Refasten front bracket loosely against front platform using only front four holes. Leave the sides unattached for now.
——————————————————————————————— 11. Take seat stop bracket and install in seat track at rear of travel, with the fastener in the track.
——————————————————————————————— 12. Install weather stripping on cab using O-rubber provided. See Bulb Seal Schematic on page 18.
——————————————————————————————— 13. Remove left door and escape window from cab. Attach cab lift brackets to holes in upper A-C crossmember and lift cab off shipping pallet, using an over-head crane. Slide seat to most forward position.
——————————————————————————————— 14. Install all four rubber isolators onto mounting brackets. See Bolt Hole Alignment Schematic on page 17 for order of fasteners.
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15. Lower cab onto isolators.
——————————————————————————————— 16. Tighten rubber isolator mount nuts to 7/8” distance between steel plates. Ensure equal distance on both sides for cab squareness and proper fit. See Bolt Hole Alignment Schematic on page 17 for order of fasteners.
——————————————————————————————— 17. Fasten remaining two side bolts on front bracket through hole drilled in Step 9.
——————————————————————————————— 18. Tighten all fasteners to torque specs.
——————————————————————————————— 19. Connect the Cab three prong connecter to the connector installed earlier.
——————————————————————————————— 4.3 HEATER INSTALLATION 20. Drain anti-freeze from engine before proceeding.
——————————————————————————————— 21. Locate the thermostat sensor on the right side of the thermostat housing, remove and set aside. Install provided 3/8 NPT adaptor. Reinstall sensor on end of adaptor. Install provided 3/8 NPT X 3/8” barb straight fitting into top of adaptor. This is the pressure fitting.
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22. Locate the lower rad hose below alternator on left side of engine. Cut out a 2” piece of hose from the straight piece of rad hose, and install the provided rad hose splicer. Secure splicer with HS-20 hose clamps. Install provided 3/8 NPT X 3/8” barb straight fitting into splicer.
——————————————————————————————— 23. Locate the heater hose at the base of left cab C-Post. Route the hose into the engine bay. Ensure hose does not interfere with any moving engine parts. Cut the hose in half. Take the hose labeled pressure, and connect to fitting as shown. Take the other hose end and connect to the suction fitting. Use two provided HS10 clamps to attach the hose to the fitting. PLEASE NOTE: Use a water sealant material around all fittings.
——————————————————————————————— 24. Re-fill the engine with anti-freeze. Open the cab heater valve using the rotary control on the switchplate, and turn on the fan. Start the vehicle, engage the PTO and run at high idle for five minutes to build up the engine heat. Check for leaks and add anti-freeze if required. For maximum heater efficiency, all air trapped in the heater system must be evacuated. TIP: To purge system of air, open radiator cap while running the engine.
——————————————————————————————— 25. Continue running the engine and adding anti-freeze as required until cab heater produces hot air. PLEASE NOTE: The heater should be producing HOT air at high idle. Continue adjusting heater control lever cable until that point is reached.
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4.4 CAB INSTALLATION CONTINUED 26. Take the provided drawing, and using it as a guide, drill the two 5/16” holes as shown. Take the pedal box parts and slide mechanism underneath the operator platform.
——————————————————————————————— 27. Bolt into place with 10-24” X 3/4” screws and 1/4” X 1” screws (both provided.)
————————————————————————————— 28. Take the main cab floormat and place over operator platform. Ensure that there is no pedal interference, and then glue into place.
——————————————————————————————— 29. To ensure maximum protection against sound and moisture penetration, use a black urethane sealant to fill all cracks and small openings around the floormat and a silicone sealant around the various seals.
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5.0 TORQUE SPECS MINIMUM HARDWARE TIGHTENING TORQUES IN FOOT -POUNDS (N-m) Size *1/4” *5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8”
SAE Grade 8 Gold Plated Hardware and Locknuts *157 (18) *324 (37) 48 (65) 77 (104) 117 (159) 169 (2290) 233 (316) 413 (560) 667 (904)
Size M10 M12 M16
Grade 8 Metric Hardware and Locknuts 58 (79) 102 (138) 254 (344)
Note: Torque values shown with * are inch-pounds
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6.0 BULB SEAL SCHEMATICS
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7.0 BOLT HOLE ALIGNMENT SCHEMATIC
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8.0 WIRING SCHEMAT ICS
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