Quality New Zealand showers for over 30 years
PROFINISH
TM
TILE TRAY SYSTEM
2014
WELCOME TO THE
Newline PROFINISH
TM
TILE TRAY SYSTEM
Newline Bathroomware Ltd is a New Zealand owned and operated company located on Auckland’s North Shore. We have been manufacturing and distributing showers for over 30 years, and during this time have introduced a number of innovative products to the New Zealand market. We offer the widest and most comprehensive range of showers in the market, encompassing both acrylic and tile enclosures. If our standard range of tile showers doesn't match your requirements, we can custom manufacture glass enclosures and tile trays to meet individual design specifications.
Quality New Zealand showers for over 30 years
26
CONTENTS
and Neo Angle
ProFinish
™
TILE TRAY SYSTEM INTRODUCTION
PAGES 4 - 5
ProFinish
™
TILE TRAY FOR USE WITH STANDARD TILE WASTE
PAGES 6 - 10 ❙ 60mm x 60mm hob tray ❙ Recessed application ❙ Standard and custom options
ProFinish
™
WEDGE TILE TRAY AND CHANNEL DRAIN KIT
PAGES 11 - 15 ❙ 60mm x 60mm hob tray ❙ Recessed application ❙ Standard and custom options
ProFinish
™
JIGSAW TILE TRAY SYSTEM
PAGES 16 - 19 ❙ Jigsaw components to create a tray with standard tile waste ❙ Wedge components to create a tray with channel drain
ProFinish
™
BARRIER FREE FLOOR SYSTEM
PAGES 20 - 21 ❙ Suitable for tile or vinyl overlay ❙ Wet area bathroom ❙ Disability shower
Accessories PAGES 22 - 23 ❙ ProFinishTM Recessed Tile Shelf ❙ Wastes to fit with ProFinishTM Tile Tray System
PAGES 24 - 27 ❙ Custom orders ❙ Request for Quote Form ❙ Technical information 36
ProFinish
™
TILE TRAY SYSTEM
Introduction
The ProFinishTM Tile Tray System is made in New Zealand from lightweight, environmentally safe, rigid polyurethane, and replaces the need for a traditional sand and cement sloped tile shower base. Since its launch with Jigsaw, the ProFinishTM Tile Tray System has expanded to include the premade Tile Tray, Wedge Tile Tray with Channel Drain Kit, Barrier Free Floor System and Recessed Tile Shelf; all made from the same lightweight rigid polyurethane. The ProFinishTM Tile Tray System offers unrivalled flexibility, as trays can be custom manufactured to suit individual requirements. ProFinishTM Trays are easy to install, can accommodate either a channel drain or standard tile waste, are suitable for above floor or recessed application, and can be manufactured to accommodate virtually any waste position. Once your wall lining has been installed the tray is glued to the floor and one continuous waterproofing membrane is covered over the floor, tray and up the walls. Then the whole enclosure is ready for your tiles to be applied.
Tiles and Adhesive
Waterproofing Membrane
ProFinishTM Tile Tray 46
PROFINISH TM
Features and Benefits
Designed and made in New Zealand from lightweight rigid polyurethane. Simply glues to the floor. Supplied with glue pack to fix ProFinishTM Tile Tray. Please note: Warranty void if recommended glue and sealant not used (refer page 26). Will hold its shape and form for 20 years if protected from moisture by an approved waterproofing membrane applied by an approved waterproofing applicator (refer page 26). Installed after the wall lining is fixed and must be waterproofed before tiling. The waterproofing is to be applied after the tray is installed so the area is protected by one continuous waterproofing membrane applied to the floor, over the shower base and up the walls. Provides instant slope for your tile shower while creating a professional finish every time. Simplifies the resource consent process. Can be installed on solid timber, particle board or concrete floors, or a slate/tile underlay. ProFinishTM Tile Tray must be installed on a clean, flat, even surface. Offers flexibility with the size, shape and waste position and so removes the need for expensive structural floor changes. Compatible with channel drain or standard tile waste. Tile waste not included with tray unless ordering the channel drain kit. Trays standard with 60mm x 60mm hob. Custom and recessed options available. All dimensions from lined wall to outer edge of ProFinishTM Tile Tray are nominal. Sold in all major plumbing and building merchants, and specialist tile stores.
Important: Tile thickness will affect overall height and depth of shower. Newline shower sizing is based on actual tray size. Matching door set is nominally 30mm smaller. Please confirm door size upon order. Tapware, tiles, waterproofing, finishing and accessories not included.
56
ProFinish
™
TILE TRAY
For Use With Standard Tile Waste The ProFinishTM Tile Tray for use with standard tile waste is manufactured in a range of standard configurations, and comes with base and adhesive. The waste is not included but can be purchased from your merchant. The ProFinishTM Tile Tray comes standard with a 60mm x 60mm hob but can also be custom manufactured by Newline for recessed application, or to suit specific requirements.
ProFinishTM Tile Tray – With 60mm x 60mm Hob
WALL LINING
SHOWER PANEL TILES
FRAME
WATERPROOFING MEMBRANE
WASTE FLOOR SUBSTRATE
PROFINISH™ TRAY
FLOOR
PROFINISH™ TRAY
HOB TRAY GLUE
WATERPROOF FLANGE
Standard hob size is 60mm x 60mm. Waste, tiles and waterproofing not included. WALL LINING SHOWER PANEL
FRAME
TILES
WASTE 66
FLOOR SUBSTRATE
PROFINISH™ TRAY
FLOOR
PROFINISH™ TRAY WATERPROOF FLANGE
WATERPROOFING MEMBRANE TRAY GLUE
The standard waste position is in the centre of the tray; however, it can easily be moved within a 75mm radius of the centre without any extra cost (as indicated by the shaded area in the diagrams below).
1200mm
1000mm 915mm 820mm
A
1055mm 955mm 905mm
1000mm
1000mm 910mm
915mm
1200mm
1000mm 910mm
500mm 450mm 400mm
7 6 75m 63 40m m 5m m m
1000mm 915mm 820mm
500mm 450mm 400mm
1055mm 955mm 905mm
B
The ProFinishTM Tile Tray with 60mm x 60mm hob is available in the following standard sizes: PRODUCT
DIMENSIONS
WASTE POSITION FROM WALL
CODE
PREMADE 820 2 SIDED SQUARE
820mm X 820mm
380 X 380
FSPRO8202S TR
PREMADE 915 2 SIDED SQUARE
915mm X 915mm
428 X 428
FSPRO9152S TR
PREMADE 1000 2 SIDED SQUARE
1000mm X 1000mm
470 X 470
FSPRO10002S TR
PREMADE 1200 X 915 2 SIDED A
1200mm X 915mm
570 X 428
FSPRO12X915TR A
PREMADE 1200 X 915 2 SIDED B
1200mm X 915mm
570 X 428
FSPRO12X915TR B
PREMADE 910 3 SIDED SQUARE
910mm X 910mm
455 X 425
FSPRO9153S TR
PREMADE 1000 3 SIDED SQUARE
1000mm X 1000mm
500 X 470
FSPRO10003S TR
PREMADE 1200 X 1000 3 SIDED
1200mm X 1000mm
600 X 470
FSPRO12003S TR
PREMADE 905 NEO
905mm X 905mm
423 X 423
FSPRO905NEO TR
PREMADE 955 NEO
955mm X 955mm
450 X 450
FSPRO955NEO TR
1055mm X 1055mm
500 X 500
FSPRO1055NEO TR
PREMADE 1055 NEO
All measurements from lined wall to outer edges of ProFinish
TM
Tile Tray are nominal.
ProFinishTM Tile Tray – Custom Size, Shape, Waste Position and Hob Height The ProFinishTM Tile Tray can be adapted to meet an extensive range of custom requirements. Newline can provide a customised waste position within our standard sized trays, or we can manufacture a completely customised tray to meet a specific size and plumbing location in the home. The waste can be moved to any position as long as it is at least 250mm from the outside edge of the tray. SQUARE OR RECTANGULAR 2 SIDED
SQUARE OR RECTANGULAR 3 SIDED
NEO ANGLE
WALK-IN 2 SIDED
WALK-IN 3 SIDED
For custom tray orders, the experienced Newline team will work with you to provide a bespoke solution to meet your needs. Simply highlight your requirements by completing the form on page 25.
76
PROFINISH TM TILE TRAY
ProFinishTM Tile Tray – Standard Sizes
ProFinishTM Tile Tray – Recessed Application Recessed application requires a tray with different dimensions from a standard hob tray and can be custom made by Newline. In order to create a recessed shower the floor needs to be cut out so that the tray, waterproofing and tiles can be installed.
WALL LINING
SHOWER PANEL TILES
FRAME
WATERPROOFING MEMBRANE
WASTE FLOOR SUBSTRATE
PROFINISH™ TRAY
PROFINISH™ TRAY
FLOOR
HOB TRAY GLUE
WATERPROOF FLANGE
ProFinishTM Tile Tray – Recessed Application
WALL LINING SHOWER PANEL
FRAME
TILES
WASTE FLOOR SUBSTRATE
PROFINISH™ TRAY
PROFINISH™ TRAY WATERPROOF FLANGE
FLOOR
WATERPROOFING MEMBRANE TRAY GLUE
Waste, tiles and waterproofing not included.
Please note: Recessed trays cannot always be manufactured so that the height is the same around the entire perimeter of the tray, particularly at the entry threshold. Please contact Newline for details. WALL LINING
SHOWER PANEL
Please note: With 3 Sided showers it is important to measure for the glass door or glass panels after the tray has been fully TILES installed thickness confirmed. This will ensure that the Newline glass door and panels are made to fit your shower. FRAME and the tile CHANNEL WATERPROOFING MEMBRANE
DRAIN
PROFINISH™ TRAY For details on how to calculate the depth of the required recess cut out, please see page 9WEDGE or contact NewlineHOB on 0508 FLOOR 639 5463. TRAY GLUE WATERPROOF SUBSTRATE
FLANGE
FLOOR
86
1400mm
400mm
ProFinish Tile Tray – Guidelines for Recessed Application TM
PROFINISH TM TILE TRAY
1000mm
WASTE
1000mm
400mm
How to calculate the depth of floor recess: 36mm recess depth
Note:
The measurements start from the centre of the waste.
Step 1: To calculate the thickness of a ProFinishTM Tile Tray with centre standard tile waste take the dimension from the centre of the waste to the furthest most edge of the tray (example below).
38mm 36mm 30mm
TRAY THICKNESS OR MINIMUM FLOOR RECESS DEPTH
200mm
12mm
300mm
15mm
400mm
18mm
500mm
21mm
600mm
24mm
700mm
27mm
800mm
30mm
2000
1800
1600
1400
1200
1000
800
600
12mm 18mm 24mm 30mm 36mm
24mm 18mm 12mm
MEASUREMENT FROM CENTRE OF WASTE
400
200
200
400
600
800
1000
1200
1400
1600
46mm 44mm 42mm 40mm
38mm 40mm 42mm 44mm 46mm
Example: Example: 1400mm
400mm WASTE
1000mm
Minimum floor recess depth
1800
Measurement from centre of waste (mm)
2000
Step 2: Use this measurement to calculate the thickness of the tray using the chart below.
400mm
1000mm 36mm recess depth
900mm
33mm
Calculations: 1400mm x1000mm tray
1000mm
36mm
1100mm
37mm
1200mm
38mm
Take the furthest distance from the centre of the waste and that will be maximum tray thickness. E.g. 1000mm = Depth 36mm (minimum recess).
1300mm
39mm
1400mm
40mm
Please note:
1500mm
41mm
1600mm
42mm
1. The tray measurements are taken from the outside edge of the tray.
1700mm
43mm
1800mm
44mm
1900mm
45mm
2000mm
46mm
2. No allowance has been made for the thickness of the waterproofing or the tiles. 3. Please allow for a variance of + or – 5mm when using the above chart. 4. Recessed trays cannot always be manufactured so that the height is the same around the entire perimeter of the tray, particularly at the entry threshold. Please contact Newline for details.
96
ProFinishTM Tile Tray – Installation Guide
1
2
1. Before you begin, ensure floor area is clean, free of dust and surface is flat and level. Check using a spirit level and, if necessary, use a suitable levelling compound to correct any unevenness. When fitting tray to a timber floor we recommend the use of a slate and tile underlay, especially if the wooden floor has been oiled. 2. Position the ProFinish™ Tile Tray against the lined wall and mark the external perimeter of the tray and position of the waste flange with a pencil.
3
4
5
3. Remove tray and fit the waste flange to waste outlet in the floor.
4. Once the plumbing and the flange are installed, place the ProFinish™ Tile Tray back into position, use a sharp knife to cut around the outside of the waste flange until the tray fits neatly around the outer perimeter of the flange.
5. Lift the base and apply the adhesive supplied within the marked tray perimeter, using a 60mm grid pattern commencing 25mm in from the outer edges. Ensure adhesive is applied to the hob ends - providing hob to wall joint adhesion.
6
7
8
9
Please note: For recessed application, please refer to page 9 for guidance on how to calculate the recess cut out prior to installing.
Please note: Warranty is void if the recommended glue is not used.
6. Fit back into place and press firmly over the entire surface. To ensure adherence it is recommend the tray be weighted to the floor until set (this setting time may differ depending on temperatures and environment).
7. Apply your choice of waterproofing membrane according to the manufacturer’s instruction (refer to the list of approved waterproofing manufacturers and products and ensure your waterproofer or tiler uses one of these products). Ensure waterproofing is applied down the walls, over the tile tray and into the waste flange. It is recommended that floor areas outside the shower also have a waterproofing membrane applied, prior to tiling. 8. The ProFinish™ Tile Tray and shower enclosure is now ready for tiling with your choice of bathroom tiles.
9. You are now ready to install your Newline glass door set.
Please refer to the detailed installation instructions enclosed with your ProFinishTM product.
6 10
ProFinish
™
WEDGE TILE TRAY AND CHANNEL DRAIN KIT
For Use With Channel Drain
PROFINISH TM WEDGE TILE TRAY
The ProFinishTM Wedge Tile Tray for use with channel drain is manufactured in a range of standard configurations with the slope necessary to house the channel drain. All ProFinishTM Wedge Tile Trays come standard with Wedge Base, Packer, Newline Channel Drain Kit and adhesive. The ProFinishTM Wedge Tile Tray comes standard with a 60mm x 60mm hob but can also be custom manufactured by Newline for recessed application or to suit specific requirements. WALL LINING
SHOWER PANEL TILES
FRAME
WATERPROOFING MEMBRANE
WASTE FLOOR SUBSTRATE
PROFINISH™ TRAY
PROFINISH™ TRAY WATERPROOF FLANGE
FLOOR
HOB TRAY GLUE
WALL LINING SHOWER PANEL
FRAME
TILES
WASTE FLOOR SUBSTRATE
PROFINISH™ TRAY
PROFINISH™ TRAY
TRAY GLUE
WATERPROOF FLANGE
FLOOR
WATERPROOFING MEMBRANE
ProFinishTM Wedge Tile Tray with Channel Drain Kit – With 60mm x 60mm Hob
WALL LINING
FRAME
SHOWER PANEL TILES
CHANNEL DRAIN PROFINISH™ WEDGE TRAY
FLOOR SUBSTRATE
WATERPROOFING MEMBRANE HOB TRAY GLUE
WATERPROOF FLANGE
FLOOR
Standard hob size is 60mm x 60mm. Tiles and waterproofing not included.
WALL LINING SHOWER PANEL
FRAME
TILES
CHANNEL DRAIN PROFINISH™ WEDGE TRAY
FLOOR
WATERPROOF
WATERPROOFING MEMBRANE TRAY GLUE
6 11
ProFinishTM Wedge Tile Tray with Channel Drain Kit - Standard Sizes The ProFinishTM Wedge Tile Tray with Channel Drain Kit with 60mm x 60mm hob is available in the following standard sizes: PRODUCT
WEDGE 915 2 SIDED A
DIMENSIONS
CODE
915mm X 915mm
FSGR9152SA
WEDGE 915 2 SIDED B
915mm X 915mm
FSGR9152SB
WEDGE 1000 2 SIDED A
1000mm X 1000mm
FSGR10002SA
WEDGE 1000 2 SIDED B
1000mm X 1000mm
FSGR10002SB
WEDGE 1200 X 915 2 SIDED A (1200 Channel)
1200mm X 915mm
FSGR12X9152SA
WEDGE 1200 X 915 2 SIDED B (1200 Channel)
1200mm X 915mm
FSGR12X9152SB
WEDGE 1200 X 915 2 SIDED A (915 Channel)
915mm X 1200mm
FSGR915X122SA
WEDGE 1200 X 915 2 SIDED B (915 Channel)
915mm X 1200mm
FSGR915X122SB
910mm X 910mm
FSGR9103S
WEDGE 1000 3 SIDED
WEDGE 910 3 SIDED
1000mm X 1000mm
FSGR10003S
WEDGE 1200 x 1000 3 SIDED
1200mm X 1000mm
FSGR12003S
WEDGE 905 NEO ANGLE A
905mm X 905mm
FSGR905NEOA
WEDGE 905 NEO ANGLE B
905mm X 905mm
FSGR905NEOB
WEDGE 955 NEO ANGLE A
955mm X 955mm
FSGR955NEOA
WEDGE 955 NEO ANGLE B
955mm X 955mm
FSGR955NEOB
WEDGE 1055 NEO ANGLE A
1055mm X 1055mm
FSGR1055NEOA
WEDGE 1055 NEO ANGLE B
1055mm X 1055mm
FSGR1055NEOB
All measurements from lined wall to outer edges of ProFinish
TM
Wedge Tile Tray are nominal.
A A
1200 X 915 A (1200 Channel)
1200 X 915 A (915 Channel)
910mm 1000mm
905mm
400mm
SLOPE
915mm 1000mm
SLOPE
915mm
910mm 1000mm
915mm
905mm
SLOPE
SLOPE
SLOPE
635mm 915mm 1000mm
B
SLOPE
1200mm
1200mm
1200 X 915 B (1200 Channel)
915mm 1000mm
1200 X 915 B (915 Channel)
915mm
915mm
1200mm
B 905mm
1200mm
1000mm
SLOPE
SLOPE
915mm 1000mm
400mm
SLOPE
400mm 905mm
SLOPE 635mm
1200mm 400mm
ProFinishTM Wedge Tile Tray with Channel Drain Kit – Custom Size and Drain Position Newline can provide a customised channel drain position with our standard sized trays or we can manufacture a fully customised tray to meet a specific size and plumbing location for the drain. Newline channel drains can be cut on site to suit any size between 800mm and 2100mm. For custom tray orders, the experienced Newline team will work with you to provide a bespoke solution to meet your needs. Simply highlight your requirements by completing the form on page 25.
6 12
WALL LINING
SHOWER PANEL TILES
FRAME WASTE
ProFinishTM Wedge Tile Application PROFINISH™ TRAY Tray with Channel Drain Kit – Recessed PROFINISH™ TRAY FLOOR SUBSTRATE
WATERPROOFING MEMBRANE HOB TRAY GLUE
WATERPROOF FLANGE
PROFINISH TM WEDGE TILE TRAY
Should you want toFLOOR recess the tray and channel drain into the floor, Newline can customise a tray to meet specific requirements. In order to create a recessed shower the floor needs to be cut out so that the tray, waterproofing and tiles can be installed.
WALL LINING SHOWER PANEL
FRAME
TILES
WASTE FLOOR SUBSTRATE
PROFINISH™ TRAY
PROFINISH™ TRAY
TRAY GLUE
WATERPROOF FLANGE
FLOOR
WALL LINING
FRAME
WATERPROOFING MEMBRANE
SHOWER PANEL TILES
CHANNEL DRAIN PROFINISH™ WEDGE TRAY
FLOOR SUBSTRATE
WATERPROOFING MEMBRANE HOB TRAY GLUE
WATERPROOF FLANGE
FLOOR
ProFinishTM Wedge Tile Tray with Channel Drain Kit – Recessed Application
WALL LINING SHOWER PANEL
FRAME
TILES
CHANNEL DRAIN PROFINISH™ WEDGE TRAY
FLOOR SUBSTRATE
WATERPROOF FLANGE
WATERPROOFING MEMBRANE TRAY GLUE
FLOOR
Tiles and waterproofing not included.
Please note: If the channel drain is not opposite the doorway, a level threshold is not obtainable. Please note: With 3 Sided showers it is important to measure for the glass door or glass panels after the tray has been fully installed and the tile thickness confirmed. This will ensure that the Newline glass door and panels are made to fit your shower.
6 13
ProFinishTM Wedge Tile Tray – Guidelines for Recessed Application In order to create a recessed shower the floor needs to be cut out so that the ProFinishTM Minimum depth at 600mm 107 x 23mm (Minimum depth) Wedge Tile Tray, waterproofing and tiles can be Please use theTILESfollowing from installed. channel drain Newline chart to 600mm 600mm Channel Drain WATERPROOFING help calculate the cut out depth. MEMBRANE TRAY GLUE
MEASUREMENT FROM OUTSIDE EDGE OF PROFINISH™ WEDGE TRAY
FLOOR CUT OUT DEPTH
0mm
21mm
200mm
24mm
400mm
27mm
600mm
31mm
TERPROOFING MEMBRANE
(Minimum depth) 34mm 600mm
1000mm
TRAY GLUE
21mm
1200mm
1400mm PROFINISH WEDGE TM
1600mm
125mm recess for drain
31mm
41mm
WATERPROOF FLANGE
1000mm
1000mm
50mm
2000mm 1075mm
Calculation 53mm 1200 -125mm
2200mm SLOPE
= 1075mm 57mm = 41mm floor cut out
2400mm
60mm
2600mm
66mm
2800mm
72mm
3000mm
79mm
37mm
47mm
Calculation
1075mm
1200 -125mm = 1075mm
SLOPE
1600mm
= 41mm floor cut out
2000mm
PROFINISH™ WEDGE TRAY 37mm
44mm
1800mm
31mm
WATERPROOF FLANGE
1200mm
47mm
53mm
Example Two: 2000 x 1000 Base with channel drain off centre
47mm
1200mm 125mm
125mm recess for drain
PROFINISH™
Example One: 1200 x 1000 shower
125mm
37mm
21mm
31mm
TM
21mm
1600mm
1000mm
107 x 23mm Newline Channel Drain
PROFINISH WEDGE
1000mm
TILES
600mm800mm
31mm
2000mm 400mm
Calculation
1475mm
125mm
2000 - 400 - 125mm = 1475mm
SLOPE
1000mm
mum depth at 600mm from channel drain
21mm
1000mm
= 47mm floor cut out
Please note: Always round up to the biggest measurement on the table to ensure the cut out is deep enough.
Minimum depth at 600mm from channel drain
TILES 600mm
WATERPROOFING MEMBRANE
107 x 23mm Newline Channel Drain
(Minimum depth) 600mm
1000mm
1600mm
PROFINISH™ WEDGE TRAY
TRAY GLUE
31mm
PROFINISH WEDGE TM
Please note:
21mm
21mm
125mm recess for drain
31mm
37mm
47mm
53mm
WATERPROOF FLANGE
1200mm
2000mm
Calculation 1075mm 1200 -125mm 1. The depth measurement provided starts at 21mm, which is the minimum thickness of the ProFinishTM = 1075mm Tile Tray when installed with a Newline 107mm x 23mm Channel Drain Kit and the 5mm Packer. SLOPE = 41mm floor cut out
3. No allowance has been made for the thickness of the waterproofing or the tiles. 4. Please allow for a variance of + or – 5mm when using the above chart. 5. If the channel drain is not opposite the doorway, a level threshold is not obtainable.
400mm
Wedge
1000mm
1000mm
125mm
2. The tray measurements are taken from the outside edge of the tray and include the channel drain.
6 14
2000mm
125mm
1475m
SLOP
ProFinishTM Wedge Tile Tray and Channel Drain Kit – Installation Guide 1. Before you begin, ensure floor area is clean, free of dust and surface is flat and level. Check using a spirit level and, if necessary, use a suitable levelling compound to correct any unevenness. When fitting tray to a timber floor we recommend the use of a slate and tile underlay, especially if the wooden floor has been oiled.
1
3 2
125m
m
Please note: For recessed application, please refer to page 14 for guidance on how to calculate the recess cut out prior to installing.
3. Draw around the perimeter of the Packer, then remove the Packer and retain it for later use. Install the waste flange to the flooring substrate within the marked area. Connect and seal the waste flange to the waste pipe.
3 24
4. Place the Packer back into position. Use a sharp knife to cut the Packer so that it fits neatly around the outer perimeter of the waste flange.
5
5. Lift the Packer and apply the adhesive supplied to the Packer as per the instructions using a 6mm glue bead. Fix down into place.
3 26
6. Apply the adhesive supplied to the ProFinishTM Wedge Tile Tray in a 60mm grid pattern commencing 25mm from the outer edges. Ensure adhesive is applied to the hob ends – providing hob to wall joint adhesion
7
8
PROFINISH TM WEDGE TILE TRAY
2. Place the 125mm x 5mm x 1000mm Packer temporarily in position against the wall where you intend to install the channel drain. Place the ProFinishTM Wedge Tile Tray into position against the Packer and trim the Packer to fit the tray inside the hob. Remove the tray.
2
Please note: Warranty is void if the recommended glue is not used.
7. Fit back into place ensuring that the tray is firmly butting the Packer, and press firmly over the entire surface. To ensure adherence it is recommended that the tray be weighted to the floor until set (this setting time may differ depending on temperatures and environment). 8. Apply your choice of waterproofing membrane according to the manufacturer's instruction (refer to the list of approved waterproofing manufacturers and products and ensure your waterproofer or tiler uses one of these products). Ensure waterproofing is applied down walls, over the tile tray and into the channel and waste flange. It is recommended that floor areas outside the shower also have a waterproofing membrane applied, prior to tiling
9 9. The ProFinishTM Wedge Tile Tray and shower enclosure is now ready for tiling with your choice of bathroom tiles.
3 210
10. The Newline Channel Drain is cut and installed into the recess area created by the Packer allowing enough room for future removal so the grate can be cleaned. You are now ready to install your Newline Glass Door Set.
Please refer to the detailed installation instructions enclosed with your ProFinishTM product. 6 15
ProFinish
™
JIGSAW TILE TRAY SYSTEM
The ProFinishTM Jigsaw Tile Tray System has been designed to enable tradespeople and experienced DIY'ers to customise a tray on site with speed and accuracy. The components are made from the same material as the ProFinishTM Tile Tray, and form a tile base by being butt joined and glued together to achieve the tray size and shape required. When glued to the floor the components provide an even slope for waterproofing and tiling over. Components will form trays with either a 60 x 60mm hob or for recessed application. The Jigsaw components are designed to create a tray for use with a standard tile waste, and the Wedge components are designed to fit a channel drain. Please note: 1. A Newline recommended glue must be used to join the components and fix the tray or the warranty is void. 2. The tray is installed after the wall cladding is fixed and must be waterproofed before tiling. 3. The waterproofing is to be applied after the tray is installed so the area is protected by one continuous waterproofing membrane applied to the floor, over the shower base and up the wall.
ProFinishTM Jigsaw Tile Tray System – Jigsaw Components The Jigsaw Tray System comprises of three core components; the tile base, slope extension and hob (TILEBASE, SLOPEEXT and TILEBASEHOB). These can be matched in a number of flexible configurations to form a customised ProFinishTM Tile Tray for use with a standard tile waste. COMPONENT
PRODUCT CODE
DESCRIPTION
TILEBASE 1
PRO TILEBASE 1
1000mm X 1000mm x 21mm
TILEBASE 12
PRO TILEBASE 12
1200mm X 1200mm x 25mm
TILEBASE 15
PRO TILEBASE 15
1500mm X 1000mm x 30mm
SLOPEEXT 1
PRO SLOPEEXT 1/200
1000mm X 200mm; 21mm increasing to 28mm
SLOPEEXT 12
PRO SLOPEEXT 12/200
1200mm X 200mm; 25mm increasing to 31mm
SLOPEEXT 15
PRO SLOPEEXT 15/300
1000mm X 300mm; 30mm increasing to 39mm
TILEBASE HOB 60
PRO HOB 60
1060mm x 60mm x 60mm
mm
TILEBASE 1
100
500
SLOPEEXT 1
0m
mm
m
500
200
SLOPEEXT 1 is compatable with TILEBASE 1
mm
21mm
21mm
100
0m
TILEBASE 12
mm
120
600
SLOPEEXT 12
0m
m
m
m 600
mm
100
750
200
mm
120
0m
31mm
mm
m
SLOPEEXT 15 is compatable with TILEBASE 15 100
0m
30mm TILEBASE 1
39mm
m
SLOPEEXT 1/200
0mm
60x6
TILEBASEHOB 60 mm
1060
60 x 60 x 1060mm hob block 6 16
m
30mm
mm
750
SLOPEEXT 12 is compatable with TILEBASE 12
300
SLOPEEXT 15
0m
28mm
25mm
25mm
TILEBASE 15
m
TILEBASE 1, 12 and 15 are supplied as two parts per box. SLOPEEXT 1, 12 and 15 are supplied as one per box.
Typ ic
al r ect
ang
ula
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TILEBASE HOB 60
TILEBASEHOB60 supplied as one per box.
What parts should I order? The Jigsaw components needed to form your tile base are determined by the position of your shower waste, and the dimensions of your shower. 1. Install the waste flange into its correct position. 2. Measure from the centre of the waste to the side walls and from the centre of the waste to the outside perimeter to establish tray dimensions. 3. Using these measurements, determine which tile base you will require, if you will require the matching slope extension, and how many hobs. Please note: ❙ When deciding which components you require it is often preferable to choose a slightly larger. TILEBASE as an alternative to using the SLOPEEXT components as this reduces the number of joins required. ❙ The waste position must be a minimum of 250mm from any edge of the TILEBASE. ❙ When trimming a centre waste tray ensure an even amount is taken off opposite sides. PROFINISH TM JIGSAW TRAY
❙ A SLOPEEXT can only be used on an untrimmed side. ❙ Always trim with a sharp knife or fine bladed saw.
Example One: Tray specification: Required components:
2 sided tray 960mm x 1480mm with centre waste and hobs. 1 x TILEBASE 15 (1500mm x 1000mm) 3 x TILEBASE HOB 60 (1060mm x 60mm x 60mm)
❙ Because hobs are being used the tray must be cut 60mm x 60mm smaller than the required size (900mm x 1420mm) to compensate for the use of the TILEBASEHOB 60. ❙ To ensure waste position remains in the centre trim 40mm off each side (1500mm - 40mm - 40mm = 1420mm); and trim 50mm off the front and back sides (1000mm - 50mm - 50mm = 900mm). ❙ Trim and join the 3 x TILEBASEHOB 60 to complete the tray specification 960mm x 1480mm. Hobs joining at the corner should be cut to meet at a 45 degree angle.
1. Components
mm
3. Final
100
750
0m
m
mm
750 60m
m
mm
60
10
10
96 40m
60
14
m
mm
m
m
mm
50
m 60
10
60m
mm
80
0m
mm
m
50
40m
m
m
0m
64
2. Trim
45 o 100
mm
cut
45 o
cut
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Example Two: Tray specification: Required components:
2 sided tray 1000mm x 1000mm, waste position 300mm x 300mm with hobs. 1 x TILEBASE 1 (1000mm x 1000mm) 2 x SLOPEEXT 1 (1000mm x 200mm) 2 x TILEBASE HOB 60 (1060mm x 60mm x 60mm)
❙ Because hobs are being used the tray must be cut 60mm x 60mm smaller than the required size (i.e 940mm x 940mm) to compensate for the use of the TILEBASEHOB 60. ❙ To accommodate the non centre waste position (300mm x 300mm) trim both wall adjoining sides by 200mm (500mm - 300mm waste position = 200mm). By trimming 200mm off both sides you are left with a tray of 800mm x 800mm with waste position 300mm x 300mm. ❙ Trim both SLOPEEXT 1 by 60mm on both sides, place on the front non-wall adjoining sides by cutting the corner at a 45 degree angle and butt joining. ❙ Tray now = (800 + 140) x (800 + 140) 940 x 940 ❙ Cut and add the 2 x TILEBASEHOB 60
Example Three: Tray specification: Required components:
2 sided tray 1000mm x 1000mm; waste position 250mm x 250mm recessed. 1 x TILEBASE 12 (1200mm x 1200mm) 2 x SLOPEEXT 12 (1200mm x 200mm)
❙ To accommodate the non centre waste position (250mm x 250mm); trim both wall adjoining sides by 350mm (600mm - 250mm waste position = 350mm). By trimming 350mm off both sides you are left with a tray of 850mm x 850mm with waste position 250mm x 250mm. ❙ Trim both SLOPEEXT 12 by 50mm on the long sides and 200mm at the short sides. Cut and join at a 45 degree angle. ❙ Tray is now 1000mm x 1000mm.
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ProFinishTM Jigsaw Tile Tray System – Wedge Components The Wedge Tray System comprises three different sized WEDGE components and a PACKER that can be joined to form a customised ProFinishTM Wedge Tile Tray for use with a channel drain. The three core sizes are staged 5mm to 21mm; 21mm to 37mm and 37mm to 53mm so that they can be joined to provide a continuous slope to channel drain waste. COMPONENT
PRODUCT CODE
DESCRIPTION
WEDGE 5 - 21
PRO WEDGE 5 - 21
1000mm X 1000mm; 5mm increasing to 21mm*
WEDGE 21 - 37
PRO WEDGE 21 - 37
1000mm X 1000mm; 21mm increasing to 37mm*
WEDGE 37 - 53
PRO WEDGE 37 - 53
1000mm X 1000mm; 37mm increasing to 53mm*
PACKER
FOAM BASE PACK
1000mm X 125mm X 5mm deep
TILEBASEHOB 60
PRO HOB 60
1060mm X 60mm X 60mm
*These parts are supplied in two halves.
100
0m
WEDGE 21 - 37 100
m
0m
100
m
5mm
0m
m
(Fits with Newline Channel Drain Kit) 100
0m
PROFINISH TM JIGSAW TRAY
WEDGE 5 - 21
m
21mm
37mm
21mm
PACKER
WEDGE 37 - 53 10
100
m 00m
0m
m
1
0 00
mm
125m
m 5mm
37mm
53mm
TILEBASEHOB 60
0mm
60x6 mm
1060
60 x 60 x 1060mm hob block
What parts should I order? The WEDGE Components required are determined by the position of your drain, the dimensions of your shower and thickness of your tiles. 1. Establish waste position for channel drain (exact position of outlet does not need to be known at this stage). 2. Measure dimensions of shower from wall lining to outside perimeter to establish tray dimensions. 3. Using these measurements, determine which wedge base you will require, if you will need a packer, and how many hobs.
6 19
ProFinish
™
BARRIER FREE FLOOR SYSTEM
Suitable for Tile or Vinyl Overlay Ideal for disabled and wheelchair access bathrooms, the ProFinishTM Barrier Free Floor System provides an innovative customisable solution for barrier-free continuous fall to waste. In addition, it is particularly well suited for wet area bathrooms where there are no glass surrounds to direct water flow yet a continuous fall to waste slope is required. The ProFinishTM Barrier Free Floor System shares all of the features and benefits of the ProFinishTM Tile Tray System. It is custom designed and manufactured by Newline from the same rigid polyurethene, and like the tile tray, simply glues to the floor. The ProFinishTM Barrier Free Floor System is commonly used for: Flat areas under the toilet and by the vanity ❙ Ramps at the entry to the shower area and/or room (instead of the standard hob). ❙ Any situation where minimal disruption is advantageous. ❙
WATERPROOFING MEMBRANE
TILES
TILE WASTE Free Floor System is suitable for both tile and vinyl overlay. If vinyl is to be TheOPTION ProFinish Barrier TILE TM
applied, a fibreglass membrane must be applied at time of manufacture for added strength. PROFINISH™ FLOOR
Please note: If a ProFinishTM base is to be used on a concrete substrate then covered with a vinyl overlay, the end of the LEAK base must beCONTROL feathered with a leveling compound. FLANGE
TILE OPTION
TILE WASTE
TILES
TRAY GLUE WATERPROOFING MEMBRANE
(eg. solid timber, particle board, concrete, slate/tile board)
PROFINISH™ FLOOR LEAK CONTROL FLANGE TRAY GLUE
(eg. solid timber, particle board, concrete, slate/tile board)
VINYL OPTION
REVOLVER WASTE WITH CLAMP RING AND GRATE
POLYESTER FIBREGLASS COATING FOR ADDED STRENGTH UNDER VINYL
COMMERCIAL GRADE VINYL
PROFINISH™ FLOOR
TRAY GLUE
VINYL OPTION
REVOLVER WASTE WITH CLAMP RING AND GRATE
COMMERCIAL GRADE VINYL
(eg. solid timber, particle board, concrete, slate/tile board) POLYESTER FIBREGLASS COATING FOR ADDED STRENGTH UNDER VINYL
PROFINISH™ FLOOR 25mm 5mm
Example One:
25mm
600
TRAY GLUE Existing Floor (eg. solid timber, particle board, concrete, slate/tile board) 600 5mm
25mm
25mm
5mm
Existing Floor
6 20
1200
The ProFinishTM Barrier Free Floor System is used for the shower area only and meets the existing floor at a height of 5mm.
1200
5mm
Existing Floor
Options for the ProFinishTM Barrier Free Floor System
25mm
1200
25mm
600
5mm
1200
600
5mm
25mm
25mm
5mm
5mm
Example Two:
TM Existing Floor Barrier Free Existing Floor The ProFinish Floor System covers the entire 2000 x 2000 bathroom with a ramp at the entrance and flat area bathroom then fall to waste.
1000
21mm
Example Three: The ProFinishTM Barrier Free Floor System covers the entire 1800 x 1600 bathroom, with slope from the doorway to waste.
21mm
1000
21mm
37mm
500
5mm
1000
500
1000
5mm
1000
500
Flat Area
21mm
500
21mm
PROFINISH TM BARRIER FREE FLOOR
Existing Floor
Flat Area
21mm
30mm
21mm
Ramp
Doorway
300
Ramp
37mm
Flat Area
21mm
5mm
37mm
2000
21mm
1600
21mm 21mm
5mm 2000
21mm 21mm
37mm
37mm
5mm
Sliding Door
5mm
1800
The experienced Newline team will work with you to provide a bespoke solution to meet your needs. Simply highlight your requirements by completing the form on page 25.
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ProFinish
™
RECESSED TILE SHELF
❙ Made in New Zealand. ❙ Easy to use, ready to install. ❙ No time wasted building cavity recess. ❙ Manufactured from lightweight, rigid polyurethane. ❙ Standard unfinished depth 87mm. ❙ Tested and compatible with leading waterproofing systems. ❙ Tiles and waterproofing not included.
STANDARD SHELF SIZES Pro Shelf 520 (upright)
❙ All measurements nominal and for unfinished shelf.
Pro Shelf 520
400
Pro Shelf 470 550
600 320
❙ Shelf can be installed either upright or on the side (except footshelf).
520
600
320
400
400 520
470
❙ Custom options available. 320
Pro Shelf 370
Pro Shelf 320
Pro Shelf Foot 260
400
450
120
320
320 400
400 370
200
180 320
Substrate secured to timber framing glued to Recessed Tile Shelf Tiles and Adhesive
Recessed Tile Shelf
Waterproof Membrane Timber Framing 6 22
Tile Wastes
TO FIT WITH PROFINISH TILE TRAY SYSTEM TM
Newline Channel Drain Kit Grate PVC channel E100 Stop ends (2) 60mm Spigot dropper F100x80 Waterproof flange 80mm Pipe riser 80x50mm Floor waste gully trap
❙ Stainless steel grate. ❙ PVC drain channel. ❙ Stop ends. ❙ Waste kit. PRODUCT
SIZE
100NLINEKIT.10
1000mm X 107mm X 23mm
100NLINEKIT.13
1300mm X 107mm X 23mm
100NLINEKIT.16
1600mm X 107mm X 23mm
100NLINEKIT.18
1800mm X 107mm X 23mm
100NLINEKIT.21
2100mm X 107mm X 23mm
Allproof Tile Waste Kit ❙ 80mm or 100mm grate options. ❙ Chrome grate. ❙ 240mm depth.
Tiles
Allproof Grate
Waterproof Membrane ProFinish™ Tile Tray
Leak Control Flange
Substrate 240mm
PRODUCT
DESCRIPTION
TK 80SC
Allproof 80mm Tile Shower Waste Kit (including SQ CP grate, leak control flange, riser and trap)
TK 100SC
Allproof 100mm Tile Shower Waste Kit (including SQ CP grate, leak control flange, riser and trap)
❙ Rotating 50mm outlet. ❙ Ideal for 'between floor' (e.g. second story bathroom) installation.
Clamp Ring and Grate
ACCESSORIES
Allproof Revolver Easyclean Waste Kit
Waterproofing Membrane
Tiles
❙ 130mm depth. ❙ Convenient easy to clean waste system. ❙ Chrome grate. ❙ Tile and vinyl options available.
130mm Newline Ply
ProFinish™ Tray
PRODUCT
DESCRIPTION
REVSCPT
Revolver Waste - Tile option - Allproof 50mm revolver tile shower waste kit
REVCPV
Revolver Waste - Vinyl option - Allproof 50mm revolver vinyl shower waste kit
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Newline Bathroomware Ltd | P: 0508 639 5463 | F: +64 (9) 443 0044 | E: info@newline.co.nz | W: www.newline.co.nz
How to order your custom shower or ProFinishTM Tile Tray 1
Contact your local merchant for a Newline Request for Quote form, or complete the form on page 25.
2
Complete all information required including the following sections: Provide ProFinishTM Tile Tray details SIZE – Detail the outside measurements of the tray including hobs. COVERING – Will you cover the tray with tiles or vinyl? WASTE POSITION – Detail measurements of waste position or channel drain from walls. WASTE – Confirm channel drain, tile waste or vinyl waste. HOB – Select a standard 60x60mm hob, a custom hob, or a recessed tray with no hob (hob n/a if vinyl covering used). Confirm shower configuration 2 Sided, 3 Sided*, Neo Angle, Walk-in 2 Wall left/right entry or Walk-in 3 Wall left/right entry. Choose a door model Select door model required and confirm left or right hinge. For glass only quotes (i.e. NO tray) Provide measurement from either a) frame to frame b) wall lining to wall lining or c) tile to tile. Provide thickness of tiles. 3 SIDED SHOWERS – For 3 Sided (alcove) and 3 Walled showers take the final measurement for the door and/or glass panels after the tray has been installed and tile thickness confirmed.
Provide a detailed drawing This drawing needs to show solid walls and glass, hobs, waste position from solid walls, door configuration and hinge and measurements. Drawing examples
left hand doorset
To order a Barrier Free ProFinishTM Floor System WASTE – Confirm tile waste, vinyl waste or channel drain. TRAY COVERING – Confirm use of vinyl or tiles to cover tray (if tiles – specify thickness).
3
Return the completed form to your merchant, who will forward to Newline for a quotation.
4
Newline will supply a quote and drawing to your merchant.
5
Merchant will return the drawing to you to check all drawing details are correct. Approve by signing the drawing and return to your merchant. NB: Orders will not enter production until signed confirmation has been received by Newline.
6
Ask your merchant for an expected delivery date. Please note: Custom made doors and ProFinish non-returnable.
TM
Tile Trays are non-refundable and
A 50% non-refundable deposit is required for all custom orders before the order will be processed. RECESSED trays – Depth of recess will vary depending on the size of the tray and the waste position.
* 3 SIDED SHOWERS – For 3 Sided (alcove) and 3 Walled showers take the final measurement for the door and/or glass panels after the tray has been installed and tile thickness confirmed. Check that walls are perpendicular up to 2m high. If a wheelchair access shower is being ordered, specify whether tiles or vinyl will be laid over the ProFinishTM base.
For any queries please check with your merchant or call Newline on 0508 639 5463 6 24
Request for Quote Newline Bathroomware Ltd | P: 0508 639 5463 | F: +64 (9) 443 0044 | E: info@newline.co.nz | W: www.newline.co.nz ONLY AVAILABLE FROM YOUR MERCHANT: Please complete details and return to your merchant. ONE FORM PER SHOWER. Merchant
Branch
Merchant Contact
Phone
Date
Fax
Job Reference
Tray + Glass Quote (Complete 1. 2. 3. 5.)
1 | ProFinish™ Tray Details
mm
WASTE POSITION:
Glass Quote (Complete 2. 3. 4. 5.)
Please tick and provide measurements
x
TRAY SIZE:
Tray Quote (Complete 1. 2. 5.)
x
COVERING:
Tile
Vinyl
Channel Drain
mm
Tile Waste
Vinyl Waste
Measurements are to be wall lining to wall lining - tray is not rebated under the wall cladding
HOB:
Hob 60 x 60mm (Standard)
Hob
x
mm
Recessed trays cannot always be manufactured so that the height is the same around the entire tray perimeter
2 | Configuration 2 Sided
Please tick
3 Sided
Neo Angle
3 | Door Model
Recessed (No Hob)
Walk-in 2 Wall
Walk-in 2 Wall
Walk-in 3 Wall
Walk-in 3 Wall
Left Entry
Right Entry
Left Entry
Right Entry
Please tick
Acclaim Frameless
Acclaim Framed
Ravello
Saturn
Left Hinge
Right Hinge
Acclaim Walk-in
Devon Walk-in
4 | Glass ONLY Quotes
Marbella
Trent
Please tick and provide measurements
mm
5 | Please Provide Drawing
Frame to Frame
Wall Lining to Wall Lining
Tile to Tile
Tile Thickness
mm
Showing solid walls and glass, hobs, waste position, door hinge and measurements
• Custom glass and ProFinishTM Tile Trays are non-returnable and non-refundable. • A 50% non-refundable deposit is required for non-standard items before the order will be processed. • Site visits to measure for doors or trays will incur a charge of $200 per visit. 6 25
Technical Information Material Properties and Testing ❙ Manufactured from rigid polyurethane. ❙ Compression strength: 229kg to create 1mm of deflection, 2193kg to create 2mm deflection. ❙ Cyclic testing: 36,589 cycles (four showers a day for 25 years) were carried out to simulate the use of the tray as a waterproofing substrate in a shower - during this testing ‘no visual failures were observed to the applied waterproof membrane’. ❙ Elongation to tensile failure > 3mm. ❙ Environmentally safe.
Waterproofing and Warranty Guide The waterproofing companies listed below have approved the Newline ProFinish™ Tile Tray system for use with their waterproofing system. NOTE: Warranties may change, please check with the manufacturer for specific terms and conditions. ARDEX: WPM001, WPM002 BOSTIK: ASA DampFix 2, ASA Dampfix 3, ASA DampFix PU CONSTRUCTION CHEMICALS NZ LTD: Hydrathane, Liquid Flash 2 (two pack) CONSTRUCTION TECHNOLOGIES AUSTRALIA: Aquablok SBR, Aquakblok 2-Part EQUUS INDUSTRIES: Chevaline Dexx FLEXCO (NZ) LTD: Miracryl 2-Part, Flexi-Seal PVD JAYDEX INTERNATIONAL LTD: Aquadex MAPEI: Mapegum WPS, Mapelastic MARSHALL WATERPROOFING: Protecto Wrap AFM-WM TILING TRADE SUPPLIES: Strataflex, Technokolla, Rasolastik PAREXDAVCO: K10 Plus REDGARD: Must be applied by licensed trained applicators WATERPROOFING SYSTEMS: duroSET, duroQIK WET-SEAL: Must be applied by licensed trained applicators APPROVED GLUES: Maxbond for trays.
6 26
Return Policy ❙ A restocking and repacking fee of 25% will apply on incorrect orders and returns. ❙ All returned goods will be subject to inspection. ❙ Goods returned following 90 days from despatch will not be accepted or credited. ❙ Goods can not be returned without a RN number issued by Newline. ❙ Custom made goods are non-returnable and non-refundable.
Auckland Showroom Visit our Auckland showroom at 62A Diana Drive, Glenfield to view the full range of Newline showers.
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NEWLINE BATHROOMWARE LTD 62A Diana Drive, Glenfield, Auckland 0627 PO Box 100820, North Shore, Auckland 0745 Email: info@newline.co.nz Fax: 09 443 0044 Phone: 09 444 2053 Freephone: 0508 639 5463
www.newline.co.nz
NEWLINE HELPLINE 0508 NEWLINE (0508 639 5463) WARRANTY
20
RW NT ARRA
Y
EA
Y
Product range, design and handle selections may be subject to change without notice.
WARRAN T AR
Y
NEWLINE ProFinish™ Tray The ProFinish™ rigid polyurethane shower tray will hold its form and shape for 20 years if kept protected from moisture by an approved waterproof membrane applied by an approved waterproofing applicator.
YE
For full conditions refer to the Warranty supplied with product.