Pick the right performance to manage your entire production process

In today’s global environment, the One-Stop-Shop approach is essential to optimise resources and remain competitive. It means counting on a single partner capable of providing systems and services to manage the entire production process. Not coordinating several suppliers means saving time, energy, and costs, allowing you to enhance your process every step of the way. Tracepack’s Robo-QCS is a single solution that can monitor your beverage line performances [CP and CPK] automatically, improving and automating your quality control process.

Tracepack’s diverse portfolio of solutions includes smart packaging, automation and robotics, sustainability recyclable packaging, end of line packaging systems, labelling innovations, inspection and detection, coding and marking, anti-counterfeiting, security features, and track and trace solutions.

REDUCE COSTS THROUGH PREDICTIVE MAINTENANCE

Carrying out several non-destructive quality control operations at any time during production can optimise the production process and prevent nonconformities, ensuring complete product quality. These are some of the results that can be obtained by inserting an automatic robotic system in line.

• The system allows monitoring of the efficiency of the whole filling and capping process in real-time. Its advanced data analysis system crosses all acquired values by its stations and other installed inspectors, optimising line performance and product quality protection.

• Reduce your costs through predictive maintenance, manage claims thanks to the historical database and plan production improvements using all the stored information, with the advantages of improved productivity and quality.

WHICH NON- DESTRUCTIVE INSPECTIONS CAN BE CARRIED OUT SIMULTANEOUSLY IN A SINGLE ANALYSIS PLATFORM?

Usually, four types of controls or measurements are identified:

• Weight and volume control.

• Checking correct cap application by measuring torque and application angle.

• Measuring the concentration of gases in the headspace (e.g., CO2, N2, etc.)

• Measuring micro leaks between cap and preform.

HOW IS THE LINE EFFICIENCY IMPROVED?

The inspections and quality controls on the samples are performed in real-time in the automatic analysis station next to the production line, and this replaces the manual checks carried out on the line. The data is automatically correlated to a production date & time and aligned with the efficiency of the filler and the correct operation of the capper. It is, therefore, possible to recalibrate the equipment instantly in the event of deviation from specifications, monitor trends over time and plan targeted and punctual preventive maintenance.

The strengths of the Track & Trace machine are the very compact dimensions to facilitate the installation insertion into existing packaging lines and flexibility: the labeller can be integrated with a special inkjet marker or laser marker for drugs serialiaation; especially, thanks to the collaboration with the vision systems leading companies in the pharmaceutical market, Pharmatrack Seal 4.0 can install any vision system chosen by the customer satisfying the specific traceability requirements of each country. The labelling machine can be configured according to the customer’s needs. The labelling machine belongs to Arca Pharma labelling machines line: a specific line designed and dedicated to the labelling and coding pharmaceutical products.

Therefore, designed to guarantee high standards of quality, safety, productivity, and accessibility provided by the guidelines on good pharmaceutical manufacturing practices.

Tracepack www.tracepack.co.za