VERSATILE PRODUCTS FOR DIVERSE ENVIRONMENTS
SKYCLAD
MODULAR STRUCTURES
THE NUTS & BOLTS OF YOUR OPERATIONS 1
SKYCLAD
WELCOME TO SKYCLAD For over 20 years SkyClad has been a leading manufacturer of premium quality steel products that can be applied to a variety of applications. We offer a range of high quality solutions in the provision of roof and wall cladding, insulated panels, SIP panels, affordable social housing, industrial, commercial and agricultural buildings. Our products are perfectly engineered to be combined in a variety of ways that incorporate an ever changing environment. Through the use of advanced technology and technical expertise our innovative design of buildings enable quick build, high quality adaptable products, which can be supplied with manual assembly in mind for the most difficult environments and terrains, where heavy lifting equipment may not accessible. Our products are connected by bolting each connection together which eliminates the use of welding. Our skilled team of experienced architects, engineers and project managers are available to provide end-to-end solutions from concept right through to in house production, mass production, on site project management, training and assembly. Shaun Coyne, Managing Director
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ENDLESS POSSIBILITIES 3
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MODULAR STRUCTURES
STANDARDS & ISO To facilitate and improve efficiency of international trading in the construction industry, BS (British Standard) and IS (Irish Standards) are now governed by one authority – EN (European Standards) and SI (System International). This enables European companies to achieve a universal median of information, safety procedures and technical control which ensures a mutual accessibility and understanding between countries. EN standards are recognised and implemented in both Middle and Far East countries as a proven technical guidance document. ISO is the world’s foremost quality management system (QMS) and a recognition of achievement when established within companies. Since 2006, SkyClad are proud to have implemented ISO 9001:2008 setting essential requirements for a practical, effective QMS which minimises risk and maximises opportunity.
BUILD WITH THE LATEST EUROPEAN TECHNOLOGY 4
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CLADDING SkyClad manufacture a range of roof and wall cladding in a variety of profiles, lengths and colours. Profiles include box, corrugated, mini-box, traditional tile, flat tile, slate effect, cranked, curved and vented cladding available in a PVC or polyester coated finish, in either heavy or light gauge material using single skin material or insulated panel depending on customer specifications. Certain profiles are available with an anti-condensation barrier to give maximum weather protection. SkyClad manufacture a wide range of flashings and auxiliaries in various shapes, sizes and coatings. This ensures customers can avail of all extras needed to fulfil their cladding requirements and complete their build to the finest standard. All flashings are manufactured to customer specifications using the Jorns folding press machine, which guarantees a high quality, accurate finish. Further to our standard flashings, we manufacture customary flashings for specialised works. It enables us to provide flashings up to 6400 metres in length.
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INSULATED PANEL Also referred to as ‘composite panel’. Our insulated panels consist of a 40mm core polyisocyanurate (PIR) sandwiched between a heavily profiled external weather sheet and an internal shallow profiled liner. This insulation bonds to the steel profile sheets during the manufacturing process where the insulation and steel form strong, rigid panels with good thermal and acoustic performance. Our Panel is suitable both for internal or external use. We manufacture Insulated Roof Panels to a premium level and have received excellent results in both mechanical and thermal properties. We also offer a high density polystyrene variant - which is more competitively priced.
HIGH FIRE PERFORMANCE 6
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STEEL FRAME BUILDINGS SkyClad Ltd, offer global solutions in the provision of affordable, galvanised steel frame modular structures, manufacturing affordable permanent housing, commercial structures, warehousing, logistics units, industrial parks, schools, classrooms, hospitals, shops and places of worship. All steel components are designed and produced in-house which give SkyClad complete control of manufacturing, adaptability and delivery times. SkyClad design and manufacture steel beams and sructural sections from cold rolled steel.Their high strength, low weight system is unique and cost affective. For larger projects the design and fabrication of structural steel beams known as RSJ’s or H iron is incorporated.
BUILD WITH STEEL 7
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INDUSTRIAL / COMMERCIAL BUILDINGS Advantages of pre-engineered structural steel solutions:
Built in a short construction period
Excellent strength to weight ratio
Greater flexibility in accommodating changes to the building
Off-site manufactured elements, with steel components ready for immediate erection upon arrival on site, with no subsequent delays. This means flowing trades can carry out their works in parallel
A wide range of steel section shapes and sizes in a range of qualities offers the most efficient and economical solution for the design requirements
BUILD WITH SPEED & EFFICIENCY 8
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AGRICULTURAL BUILDINGS Advantages of pre-engineered structural steel solutions:
A structure that reflects the clients ambitions
Competent and responsible steel contractors
Design, build and erect. Civil and structural engineering
Competitive advantage – skyclad as manufacturers can eliminate delays due to subcontractors or materials and increase client confidence as all manufacturing is produced by our company this saves time communicating with third party companies and reduces delays
ROBUST AND DURABLE 9
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AIRCRAFT HANGARS SkyClad’s aircraft hangers are uniquely designed to incorporate our lightweight, durable by-folding doors. Our hangers need no extra support structures which help reduce the cost of your build. We design and manufacture a range of doors for large span openings. Our products include hangar doors, industrial doors, commercial doors and agricultural doors.
Advantages of pre-engineered structural steel solutions:
Steel construction allows slender colums resulting in maximising floor area
Large unsupported spans
Steel advantages include excellent strength to weight ratio resulting in lower foundation costs
Steel represents a durable form of construction which meets the building life requirements
UNIQUE IN DESIGN 10
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SIP PANEL TECHNOLOGY Structural Insulated Panels (SIP) are an advanced method of modern construction. SkyClad’s Modular SIP System offers clients a cost effective solution that boasts light weight structural integrity, high quality, thermal efficiency that is quick build with ease of assembly and reduced build times compared with traditional buildings methods. Advantages of Structural Insulated Panels:
Exceptionally quick construction
Modular
Cost effective solution
High structural integrity
Strong energy efficient high performance material
Simple connections to form a completed unit
Strong and durable
Sip’s can be used in walls, ceilings, floors and roofs
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HOUSING UNITS SkyClad Ltd. offer affordable housing solutions in providing fast build, modular structures. These high quality, affordable structures are aesthetically pleasing and boast high strength parameters which can be extended or retracted with great ease for minimum site disruption. This product is supplied flat pack to reduce transportation costs. SkyClad structures are manufactured and supplied to allow for manual assembly in the most difficult environments and terrains, where heavy lifting equipment is not accessible. We offer end-to-end solutions from concept right through to in house production of prototypes, mass production, on site project management and assembly. Our affordable building solutions are manufactured and kitted at component level for both domestic or export markets and assembly on location.
FAST & EFFICIENT BUILDING SYSTEM 12
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EXTENSIONS Utilising clever design our extensions deliver affordability, luxury and modern technology all within the confines of your required extended living space. Along with providing extra space our extension are also a great way to achieve extra income by placing the building behind an existing property.
Aestecically pleasing
Minimum site disruption
Speed of assembly
Affordable
Custom Design
Insulated throughout
HIGH QUALITY AFFORDABLE STRUCTURES 13
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INTERIOR HOUSING SOLUTIONS Advantages of our housing solutions:
Quick build
Affordable
Modular structure
Flat pack
Quick turnaround production
Ease of assembly
No welding or heavy lifting
Robust
Multiple interior & exterior finishes
CREATE YOUR DESIRED FINISH 14
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MODULAR SAFETY RAIL Introducing SkyClad’s new modular safety rail system, developed around a modular design concept to meet an array of needs. This system combines safety needs along with versatility in use. It is easy to assemble and uses common components that can be assembled using various systems to meet a range of requirements. Our galvanised steel SkyBeam is a fundamental element of this design, through the extension or retraction of the modular safety rail bays. Where required the system can be assembled to offer the end user a safety perimeter while the modular design reduces the number of components needed and reduce costs. The implementation of SkyClad’s Modular Safety Rail System enables a first line of defence by reducing the possibility of injury, machinery down time, and building repairs.
MULTI-PURPOSE PROTECTION 15
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MODULAR STRUCTURES
MODULAR SAFETY RAIL The division of our modular safety rail system and its components allow for ease of assembly in delimiting spaces, prohibiting access to danger areas, indicating pathways and emergency/escape routes, warning of danger zones i.e.: heights, steps, edges.
Pre-galvanised steel skybeam Modular / sectional Coloured safety rail can highlight varying levels of danger and risk Sections can be added of taken away and re-erected on site Variety of uses include, personnel safety rail, prohibit access to danger areas, indicate pathways, heights, steps, edges
VERSATILITY IN USE 16
SkyClad Ltd. Milltownpass, Mullingar, Co. Westmeath Tel +353 44 92 22655 Fax +353 44 92 22655 Email info@skyclad.ie Web www.skyclad.ie London Office Unit 149, Greenway, Uxbridge, London, England, United Kingdom Tel +44 74 90609236 Email info@skyframebuildings.com Web www.skyframebuildings.com