IDEAS AROUND THE MACHINE
KABELSCHLEPP GmbH DaimlerstraĂ&#x;e 2 D-57482 Wenden-Gerlingen Fon: +49 (0)2762 4003-0 Fax: +49 (0)2762 4003-220 E-mail: info@kabelschlepp.de kabelschlepp.de
CONVEYOR SYSTEMS Hinged belt conveyors Scraper conveyors Belt conveyors
CABLE CARRIER SYSTEMS MADE OF PLASTIC
KABELSCHLEPP worldwide For contacts, adresses and much more, visit our web site at kabelschlepp.de
GENERAL CATALOG
CABLES FOR MOTION Continuous bending hi-flex cables for cable carriers TOTALTRAX complete turn-key carrier systems Pre-assembled cables
GENERAL CATALOG GUIDEWAY PROTECTION SYSTEMS Telescopic covers Link apron covers Way wipers Conical spring covers Bellows Protective devices
07/2011 GB
CABLE CARRIER SYSTEMS Cable carriers made of steel and plastic QUANTUM cable and hose carrier system PROTUM cable and hose carrier system ROBOTRAX cable and hose carrier system
CABLE CARRIER SYSTEMS MADE OF STEEL CABLES FOR MOTION GUIDEWAY PROTECTION SYSTEMS CONVEYOR SYSTEMS
01_Einleitung_A5_GB 16.06.11 16:11 Seite 2
Contents
Copyright Illustrations and text in this catalog are purely informative and, in part, only exemplary.They do not represent any quality guarantee and do not assure suitability for a particular application.This catalog is subject to technical and optical changes. Orders to be placed in the future are subject to the legally agreed quality of the relevant product, or otherwise the quality of each product as it was at the time of the signing of the contract. All rights of this catalog are reserved, including text and illustrations, as well as brand names and corporate logos/trademarks used, in particular the rights of photocopying, distribution, translation or any other form of editing as well as the right of public reproduction. No part of this catalog, including brand names and corporate logos/trademarks may be reproduced, processed, photocopied or distributed in any form or by any means, especially optical, photo-mechanical, paper-based or electronic, without prior written permission of KABELSCHLEPP GmbH. Except hereof is the legally authorized use of photo-copying for merely private purposes (paragraph 53 German copyright law) Our current terms and conditions of sales and delivery can be found at kabelschlepp.de 漏 2011 路 KABELSCHLEPP GmbH, D-57482 Wenden-Gerlingen
2
VARIO-LINE Cable carriers with fixed chain widths TUBE-SERIES Covered cable carriers and flexible energy conduits 3D-LINE Cable carriers for 3D movements
1
Cable carriers made of steel STEEL-LINE Steel cable carriers – from light-weight and economical to extremely robust and stable
Cables for Motion Cables for cable carriers Control cables · Power cables · Data cables BUS-/LWL-/Coaxial cables · System cables USB / CAT5 · Signal cables
TOTALTRAX Complete Systems Cable carrier, cable and connector – connection-ready
Guideway Protection and Conveyor Systems Conveyor systems Hinged belt conveyors Scraper conveyors · Belt conveyors Guideway protection systems Telescopic covers · Way wipers · Link apron covers Bellows · Conical spring covers · Roll-up covers Protective devices PROTECT-PANEL machine housings
2 3
Cables for Motion TOTALTRAX Complete Systems
BASIC-LINE / BASIC-LINEPLUS Plastic cable carriers with fixed chain widths
Guideway Protection and Conveyor Systems
Cable carriers made of plastic
Cable carriers made of plastic and steel
01_Einleitung_A5_GB 16.06.11 16:11 Seite 3
3
01_Einleitung_A5_GB 16.06.11 16:11 Seite 4
Wir sind die Erfinder der Energieführungsketten, den sogenannten „Kabelschlepps“,
Only with energy can you get things moving
die uns unseren Namen gaben. Seit weit über 50 Jahren entwickeln wir konsequent
auf diesem Gebiet und seit vielen Jahrzehnten auf dem des Führungsbahnschutzes KABELSCHLEPP is a long standing global player in the field of cable and hose carrier systems. und der Förder-Systeme. The story of our success began in 1954 with the invention of the steel cable carrier. A world Unser Spektrum reicht dabei der idea einzelnen Komponente bis zur market has since grown outvon of our and we have continued to Systemlösung, set standards in the vom Standardprodukt bis zursolutions. maßgefertigten Einzellösung. Die Anwendungsbereiche market with our innovative unserer Produkte dabeican so be zahlreich dieworldwide, Varianten in unserem Programm. Our cable carriersind systems found wie in use ranging from standard applications like machine tools, cranes, car-wash systems and medical and laboratory technologies, to Überall dort, wo kürzere Fertigungszeiten, höhere Taktzahlen, längere Standzeiten und more complex applications such as industrial robots, offshore oil rigs and even aerospace. schnellere Werkzeugwechsel benötigt werden, liegen zum Beispiel unsere Einsatzgebiete, Alongside a comprehensive selection of standard solutions, which are immediately available aber auch auf Kranen, in Fahrzeugen und zahlreichen weiteren Branchen. ex-stock from our warehouse, we can also offer customized solutions developed specifically to meet your individual needs.
Always the right cable carrier – made of steel or plastic – available in standard widths or customized to the exact mm to fit any application. As a total solution provider, KABELSCHLEPP can also supply fully harnessed systems with cables and connectors pre-installed.
4
s
01_Einleitung_A5_GB 16.06.11 16:11 Seite 5
KABELSCHLEPP and Tsubakimoto – Together what fits together. KABELSCHLEPP is integrated into the TSUBAKI Group and made responsible for managing the worldwide Cable Carrier Systems business. For more than 40 years, both companies have been close cooperative partners. With this integration, we will leverage our successful working relationship in one strategic enterprise. This global enterprise offers numerous advantages: ■ An even larger product portfolio to select from ■ Global yet locally supported – vast network of more than 40 international subsidiaries ■ Global manufacturing operations allow for shorter delivery times ■ Combined R&D resources allow for quick and innovative product development
KABELSCHLEPP + TSUBAKI = MORE MORE Product Solutions An expanded product portfolio of TSUBAKI products and KABELSCHLEPP cable carrier systems. MORE Innovations A combined global R&D with even more resources ensures a quicker response to our customer’s needs. MORE Regional Service A combined TSUBAKI and KABELSCHLEPP sales force provides added local support. KABELSCHLEPP products are also now available through the TSUBAKI network of distributors. MORE Global Support A unified global sales and support network extends to over 70 countries around the world, providing service and support when and where you need it most. MORE Value Together we will continue to prove our reputation as one of the industry’s „Best Value“ supplier in the industry. 5
01_Einleitung_A5_GB 16.06.11 16:11 Seite 6
KABELSCHLEPP is a provider of solutions, e.g.:
TOTALTRAX – connection-ready and „just-in-time“ Reduce costs and planning time and effort. Our specialists will support you from the very start. From the planning to installation. Cable carriers, cables and connectors – matched components, ready to install and with a warranty for the entire system.
„Just-in-time“ delivery and service from a single source
6
TOTALTRAX Complete System with assembly plates
Ready-to-install system with cable carrier, cables and connectors
Complete assembly and commissioning with system guarantee
Subject to change.
With TOTALTRAX complete systems you save storage costs – we deliver "just in time" in accordance with your production cycles. Upon request, we will configure the entire system according to your construction plans, including assembly plates and fastening elements For us, special transport frames or packaging to suit your needs go without saying.
01_Einleitung_A5_GB 16.06.11 16:11 Seite 7
KABELSCHLEPP is a provider of solutions, e.g.:
Emergency Cable Carrier – Security for long travel lengths Blockages in the travel lengths of cable carriers in large systems can destroy the entire cable carrier system. This results in high costs and downtime for the entire system. The new ECC – Emergency Cable Carrier minimizes downtimes and avoids repair costs.
Emergency Cable Carrier System with additional emergency stop system
Subject to change.
During use in harsh environments, objects can enter the carrier's path of travel, thus blocking it. ECC detects this and switches the system off safely. In addition to the Emergency Stop function, ECC also offers a bridging safeguard for the braking distance. Areas of application: Applications with long travel lengths, e.g. crane, port, compost or coal conveyor systems, steel works and raw materials systems.
Bridging safeguard of the braking distance in both directions of travel
Automatic emergency cutout with decoupling of the cable carrier
Simply couple again; the system is ready for operation again immediately
7
01_Einleitung_A5_GB 16.06.11 16:11 Seite 8
BASIC LINE
KABELSCHLEPP is a provider of solutions, e.g.:
BASIC LINEPLUS
Conveyor systems – Disposal on production machines
VARIO LINE
Our scraper belt, hinged belt and belt conveyors embody more than 30 years of experience. Systematic further development of our products and adaptation of their functions for use with the latest generation of machines guarantees you the utmost level of reliability.
From standard to customized – we have a solution
8
Hinged belt conveyors – proven for a wide range of disposal tasks
Scraper conveyors – for disposal of small materials
Belt conveyors – the all-rounders – also for parts with sharp edges
Subject to change.
Conveyors are often used on cutting machine tools. The variable dimensions and designs of our standard conveyors are often sufficient in order to cover the needs of your application. For special requirements we can also plan and manufacture special conveyors, and design complete chip disposal systems with machine cleaning, crushing, workshop cleaning and hopper storage.
01_Einleitung_A5_GB 16.06.11 16:11 Seite 9
KABELSCHLEPP is a provider of solutions, e.g.:
Telescopic covers – perfect protection for guideways Wherever guideways on machines have to be protected, we have a suitable solution. Our guideway protections systems boast a high degree of operational reliability, a long service life, and make use of innovative technical solutions – customized of your application.
Telescopic cover with harness mechanism To ensure impact-free expansion / compression of telescopic covers, they are used with so-called synchronisers (harnesses). As a result, all of the cover boxes move evenly during expansion and compression.
Subject to change.
The individual boxes move relative to each other only at a differential speed.
Harness mechanics for impact-free expansion or compression
Solution with one harness for "small" machine tools
Maintenance-free harness with sliding bearings of high-performance plastic
9
01_Einleitung_A5_GB 16.06.11 16:11 Seite 10
10
Photograph: GPA-JAKOB GmbH
Cable carriers
01_Einleitung_A5_GB 16.06.11 16:11 Seite 11
1
Cable carriers made of plastic and steel
BASIC-LINE BASIC-LINEPLUS VARIO-LINE TUBE SERIES 3D-LINE STEEL-LINE Accessories
11
Cable carriers
01_Einleitung_A5_GB 16.06.11 16:11 Seite 12
Reduce costs and benefit at the same time from improved features and performance Over many decades, KABELSCHLEPP has become well-known for its award winning product innovation and continuous improvement of proven cable carrier technologies, all to the benefit of our customers and users worldwide. Whenever we replace one of our products, we strive to provide you with a technically superior design that also offers you significant cost benefits. During your transition to a new and improved product, we are happy to assist you with the process of switching over. Please contact us at:
Everywhere you see this symbol, we recommend a switch to an improved product series:
NOTE:
UNIFLEX Advanced replaces MONO 0450/0625
+ improved design + more cost effective > from page 12
better4less@kabelschlepp.de or Fon: +49 (0)2762 4003-251
Product recommendation:
UNIFLEX Advanced Light, quiet all-rounder with wide range of applications* ■ Cost-effective cable carrier ■ Weight-optimized chain geometry ■ Particularly high torsional rigidity
Universal connectors (UMB) with integratable strain relief comb Favorable ratio of inner to outer width
Robust, double stroke system for long unsupported lengths Very quiet thanks to internal noise damping system Single-part end connector with integratable strain relief comb
Single-part chain links (design 020) Designs with inward or outward opening brackets
Extremely fast and easy to open due to ball joint mechanism
Lateral wear surfaces
Simple divider fastening Many separation options for the cables 12
* Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
Subject to change.
Cable carriers
01_Einleitung_A5_GB 16.06.11 16:11 Seite 13
Make the easy switch – Quickfinder product cross-over The following pages define which new products and advancements are recommended to replace older proven product types.
Recommendation for MONO 0450 MONO 0450 MONO 0450 0450.41-052 0450.42-052 0450.42-060 0450.42-075 0450.40-094 0450.41-094 0450.42-094 0450.41-110 0450.42-110 0450.40-125 0450.41-125 0450.42-125 0450.40-150 0450.41-150 0450.42-150 0450.40-200 0450.41-200 0450.42-200 0450.60-052 0450.61-052 0450.62-052 0450.62-060 0450.62-075 0450.60-094 0450.61-094 0450.62-094 0450.62-110 0450.60-125
UNIFLEX Advanced 1455.030.058.052 1455.020.058.052 1455.020.058.065 1455.020.058.065 1455.020.058.095 1455.030.058.095 1455.020.058.095 1455.020.058.125 1455.020.058.125 1455.030.058.125 1455.030.058.125 1455.020.058.125 1455.020.058.150 1455.030.058.150 1455.020.058.150 1455.020.058.200 1455.030.058.200 1455.020.058.200 1455.020.078.052 1455.030.078.052 1455.030.078.052 1455.020.078.065 1455.020.078.065 1455.020.078.095 1455.030.078.095 1455.020.078.095 1455.020.078.125 1455.020.078.125
Page
MONO 0450 0450.61-125 0450.62-125 0450.60-150 0450.61-150 0450.62-150 0450.60-200 0450.61-200 0450.62-200 0450.81-052 0450.82-052 0450.85-052 0450.82-060 0450.82-075 0450.81-094 0450.82-094 0450.85-094 0450.82-110 0450.81-125 0450.82-125 0450.85-125 0450.81-150 0450.82-150 0450.85-150 0450.81-200 0450.82-200 0450.85-200
UNIFLEX Advanced 1455.030.078.125 1455.020.078.125 1455.020.078.150 1455.030.078.150 1455.020.078.150 1455.020.078.200 1455.030.078.200 1455.020.078.200 1455.020.103.052 1455.030.103.052 1455.020.103.052 1455.020.103.065 1455.020.103.065 1455.020.103.095 1455.030.103.095 1455.020.103.095 1455.020.103.125 1455.020.103.125 1455.030.103.125 1455.020.103.125 1455.020.103.150 1455.030.103.150 1455.020.103.150 1455.020.103.200 1455.030.103.200 1455.020.103.200
Page
MONO 0625 0625.55-200 0625.65-200 0625.75-200 0625.23-250 0625.25-250 0625.43-250 0625.45-250 0625.55-250 0625.65-250 0625.75-250 0625.22-300 0625.23-300 0625.25-300 0625.40-300 0625.42-300 0625.43-300 0625.45-300 0625.55-300 0625.65-300 0625.75-300
UNIFLEX Advanced 1665.030.125.200 1665.030.150.200 1665.030.175.200 1665.020.075.250 1665.020.075.250 1665.030.100.250 1665.030.100.250 1665.030.125.250 1665.030.150.250 1665.030.175.250 1665.020.075.300 1665.030.075.300 1665.030.075.300 1665.020.100.300 1665.020.100.300 1665.030.100.300 1665.030.100.300 1665.030.125.300 1665.030.150.300 1665.030.175.300
Page
UNIFLEX Advanced – Page 82
Page
UNIFLEX Advanced – Page 82
UNIFLEX Advanced 1455.020.038.052 1455.030.038.052 1455.020.038.052 1455.020.038.065 1455.020.038.065 1455.020.038.065 1455.020.038.095 1455.030.038.095 1455.020.038.095 1455.020.038.125 1455.020.038.125 1455.030.038.125 1455.020.038.125 1455.020.038.150 1455.030.038.150 1455.020.038.150 1455.020.038.200 1455.030.038.200 1455.020.038.200 1455.020.058.052 1455.020.058.065 1455.020.058.065 1455.020.058.095 1455.030.058.125 1455.030.058.125 1455.020.058.150 1455.020.058.200 1455.020.058.052
UNIFLEX Advanced – Page 82
MONO 0450 0450.20-052 0450.21-052 0450.22-052 0450.22-060 0450.20-070 0450.22-075 0450.20-094 0450.21-094 0450.22-094 0450.22-110 0450.20-125 0450.21-125 0450.22-125 0450.20-150 0450.21-150 0450.22-150 0450.20-200 0450.21-200 0450.22-200 0450.32-052 0450.32-060 0450.32-075 0450.32-094 0450.32-110 0450.32-125 0450.32-150 0450.32-200 0450.40-052
Recommendation for MONO 0625
Subject to change.
MONO 0625 0625.42-125 0625.43-125 0625.45-125 0625.55-125 0625.65-125 0625.75-125 0625.23-150 0625.25-150 0625.43-150 0625.45-150 0625.55-150 0625.65-150 0625.75-150 0625.22-200 0625.23-200 0625.25-200 0625.40-200 0625.42-200 0625.43-200 0625.45-200
UNIFLEX Advanced 1665.020.100.120 1665.030.125.120 1665.030.125.120 1665.030.125.120 1665.030.150.120 1665.030.175.120 1665.030.075.140 1665.030.075.140 1665.030.125.140 1665.030.125.140 1665.030.125.140 1665.030.150.140 1665.030.200.140 1665.020.075.200 1665.030.075.200 1665.030.075.200 1665.020.100.200 1665.020.100.200 1665.030.100.200 1665.030.100.200
Page
UNIFLEX Advanced – Page 82
Page
UNIFLEX Advanced – Page 82
UNIFLEX Advanced 1665.030.075.075 1665.020.100.075 1665.020.100.075 1665.030.100.075 1665.030.100.075 1665.030.175.075 1665.020.075.100 1665.030.075.100 1665.030.075.100 1665.020.100.100 1665.020.100.100 1665.030.100.100 1665.030.100.100 1665.030.125.100 1665.030.150.100 1665.030.175.100 1665.020.075.120 1665.030.075.120 1665.030.075.120 1665.020.100.120
UNIFLEX Advanced – Page 82
MONO 0625 MONO 0625 0625.25-075 0625.40-075 0625.42-075 0625.43-075 0625.45-075 0625.75-075 0625.22-090 0625.23-090 0625.25-090 0625.40-090 0625.42-090 0625.43-090 0625.45-090 0625.55-090 0625.65-090 0625.75-090 0625.22-125 0625.23-125 0625.25-125 0625.40-125
13
Cable carriers
01_Einleitung_A5_GB 16.06.11 16:11 Seite 14
Quickfinder product cross-over Recommendation for UNIFLEX 0455 / 0555 UNIFLEX 0455 UNIFLEX 0455 0455.030.103.052 0455.030.103.065 0455.030.103.095 0455.030.103.125 0455.030.103.150 0455.030.103.180 0455.030.103.200 0455.030.103.225 0455.030.130.052 0455.030.130.065 0455.030.130.095 0455.030.130.125 0455.030.130.150 0455.030.130.180 0455.030.130.200 0455.030.130.225 0455.040.025.052 0455.040.025.065 0455.040.025.095 0455.040.025.125 0455.040.025.150 0455.040.025.180 0455.040.025.200 0455.040.025.225 0455.040.038.052 0455.040.038.065 0455.040.038.095 0455.040.038.125 0455.040.038.150 0455.040.038.180 0455.040.038.200 0455.040.038.225
UNIFLEX Advanced 1455.030.103.052 1455.030.103.065 1455.030.103.095 1455.030.103.125 1455.030.103.150 1455.030.103.180 1455.030.103.200 1455.030.103.225 1455.030.130.052 1455.030.130.065 1455.030.130.095 1455.030.130.125 1455.030.130.150 1455.030.130.180 1455.030.130.200 1455.030.130.225 1455.040.025.052 1455.040.025.065 1455.040.025.095 1455.040.025.125 1455.040.025.150 1455.040.025.180 1455.040.025.200 1455.040.025.225 1455.040.038.052 1455.040.038.065 1455.040.038.095 1455.040.038.125 1455.040.038.150 1455.040.038.180 1455.040.038.200 1455.040.038.225
Page
UNIFLEX 0555 0555.030.125.125 0555.030.125.160 0555.030.125.200 0555.030.125.230 0555.030.150.063 0555.030.150.080 0555.030.150.100 0555.030.150.125 0555.030.150.160 0555.030.150.200 0555.030.150.230 0555.040.050.063 0555.040.050.080 0555.040.050.100 0555.040.050.125 0555.040.050.160 0555.040.050.200 0555.040.050.230 0555.040.075.063 0555.040.075.080 0555.040.075.100 0555.040.075.125 0555.040.075.160 0555.040.075.200
UNIFLEX Advanced 1555.030.125.125 1555.030.125.160 1555.030.125.200 1555.030.125.230 1555.030.150.063 1555.030.150.080 1555.030.150.100 1555.030.150.125 1555.030.150.160 1555.030.150.200 1555.030.150.230 1555.040.050.063 1555.040.050.080 1555.040.050.100 1555.040.050.125 1555.040.050.160 1555.040.050.200 1555.040.050.230 1555.040.075.063 1555.040.075.080 1555.040.075.100 1555.040.075.125 1555.040.075.160 1555.040.075.200
Page
UNIFLEX 0455 0455.040.058.052 0455.040.058.065 0455.040.058.095 0455.040.058.125 0455.040.058.150 0455.040.058.180 0455.040.058.200 0455.040.058.225 0455.040.078.052 0455.040.078.065 0455.040.078.095 0455.040.078.125 0455.040.078.150 0455.040.078.180 0455.040.078.200 0455.040.078.225 0455.040.103.052 0455.040.103.065 0455.040.103.095 0455.040.103.125 0455.040.103.150 0455.040.103.180 0455.040.103.200 0455.040.103.225 0455.040.130.052 0455.040.130.065 0455.040.130.095 0455.040.130.125 0455.040.130.150 0455.040.130.180 0455.040.130.200 0455.040.130.225
UNIFLEX Advanced 1455.040.058.052 1455.040.058.065 1455.040.058.095 1455.040.058.125 1455.040.058.150 1455.040.058.180 1455.040.058.200 1455.040.058.225 1455.040.078.052 1455.040.078.065 1455.040.078.095 1455.040.078.125 1455.040.078.150 1455.040.078.180 1455.040.078.200 1455.040.078.225 1455.040.103.052 1455.040.103.065 1455.040.103.095 1455.040.103.125 1455.040.103.150 1455.040.103.180 1455.040.103.200 1455.040.103.225 1455.040.130.052 1455.040.130.065 1455.040.130.095 1455.040.130.125 1455.040.130.150 1455.040.130.180 1455.040.130.200 1455.040.130.225
Page
UNIFLEX 0555 0555.040.075.230 0555.040.100.063 0555.040.100.080 0555.040.100.100 0555.040.100.125 0555.040.100.160 0555.040.100.200 0555.040.100.230 0555.040.125.063 0555.040.125.080 0555.040.125.100 0555.040.125.125 0555.040.125.160 0555.040.125.200 0555.040.125.230 0555.040.150.063 0555.040.150.080 0555.040.150.100 0555.040.150.125 0555.040.150.160 0555.040.150.200 0555.040.150.230
UNIFLEX Advanced 1555.040.075.230 1555.040.100.063 1555.040.100.080 1555.040.100.100 1555.040.100.125 1555.040.100.160 1555.040.100.200 1555.040.100.230 1555.040.125.063 1555.040.125.080 1555.040.125.100 1555.040.125.125 1555.040.125.160 1555.040.125.200 1555.040.125.230 1555.040.150.063 1555.040.150.080 1555.040.150.100 1555.040.150.125 1555.040.150.160 1555.040.150.200 1555.040.150.230
Page
UNIFLEX Advanced – Page 82
Page
UNIFLEX Advanced – Page 82
UNIFLEX Advanced 1455.030.025.052 1455.030.025.065 1455.030.025.095 1455.030.025.125 1455.030.025.150 1455.030.025.180 1455.030.025.200 1455.030.025.225 1455.030.038.052 1455.030.038.065 1455.030.038.095 1455.030.038.125 1455.030.038.150 1455.030.038.180 1455.030.038.200 1455.030.038.225 1455.030.058.052 1455.030.058.065 1455.030.058.095 1455.030.058.125 1455.030.058.150 1455.030.058.180 1455.030.058.200 1455.030.058.225 1455.030.078.052 1455.030.078.065 1455.030.078.095 1455.030.078.125 1455.030.078.150 1455.030.078.180 1455.030.078.200 1455.030.078.225
UNIFLEX Advanced – Page 82
UNIFLEX 0455 0455.030.025.052 0455.030.025.065 0455.030.025.095 0455.030.025.125 0455.030.025.150 0455.030.025.180 0455.030.025.200 0455.030.025.225 0455.030.038.052 0455.030.038.065 0455.030.038.095 0455.030.038.125 0455.030.038.150 0455.030.038.180 0455.030.038.200 0455.030.038.225 0455.030.058.052 0455.030.058.065 0455.030.058.095 0455.030.058.125 0455.030.058.150 0455.030.058.180 0455.030.058.200 0455.030.058.225 0455.030.078.052 0455.030.078.065 0455.030.078.095 0455.030.078.125 0455.030.078.150 0455.030.078.180 0455.030.078.200 0455.030.078.225
14
UNIFLEX Advanced – Page 82
Page
UNIFLEX Advanced – Page 82
UNIFLEX Advanced 1555.030.050.063 1555.030.050.080 1555.030.050.100 1555.030.050.125 1555.030.050.160 1555.030.050.200 1555.030.050.230 1555.030.075.063 1555.030.075.080 1555.030.075.100 1555.030.075.125 1555.030.075.160 1555.030.075.200 1555.030.075.230 1555.030.100.063 1555.030.100.080 1555.030.100.100 1555.030.100.125 1555.030.100.160 1555.030.100.200 1555.030.100.230 1555.030.125.063 1555.030.125.080 1555.030.125.100
UNIFLEX Advanced – Page 82
UNIFLEX 0555 UNIFLEX 0555 0555.030.050.063 0555.030.050.080 0555.030.050.100 0555.030.050.125 0555.030.050.160 0555.030.050.200 0555.030.050.230 0555.030.075.063 0555.030.075.080 0555.030.075.100 0555.030.075.125 0555.030.075.160 0555.030.075.200 0555.030.075.230 0555.030.100.063 0555.030.100.080 0555.030.100.100 0555.030.100.125 0555.030.100.160 0555.030.100.200 0555.030.100.230 0555.030.125.063 0555.030.125.080 0555.030.125.100
Subject to change.
Cable carriers
01_Einleitung_A5_GB 16.06.11 16:11 Seite 15
Quickfinder product cross-over Recommendation for UNIFLEX 0665 UNIFLEX 0665 UNIFLEX 0665 0665.030.200.075 0665.030.200.100 0665.030.200.120 0665.030.200.140 0665.030.200.200 0665.030.200.250 0665.030.200.300 0665.030.225.075 0665.030.225.100 0665.030.225.120 0665.030.225.140 0665.030.225.200 0665.030.225.250 0665.030.225.300 0665.030.250.075 0665.030.250.100 0665.030.250.120 0665.030.250.140 0665.030.250.200 0665.030.250.250 0665.030.250.300 0665.040.050.075 0665.040.050.100 0665.040.050.120 0665.040.050.140 0665.040.050.200 0665.040.050.250 0665.040.050.300 0665.040.075.075 0665.040.075.100 0665.040.075.120 0665.040.075.140 0665.040.075.200 0665.040.075.250 0665.040.075.300 0665.040.100.075 0665.040.100.100 0665.040.100.120 0665.040.100.140 0665.040.100.200 0665.040.100.250 0665.040.100.300
UNIFLEX Advanced 1665.030.200.075 1665.030.200.100 1665.030.200.120 1665.030.200.140 1665.030.200.200 1665.030.200.250 1665.030.200.300 1665.030.225.075 1665.030.225.100 1665.030.225.120 1665.030.225.140 1665.030.225.200 1665.030.225.250 1665.030.225.300 1665.030.250.075 1665.030.250.100 1665.030.250.120 1665.030.250.140 1665.030.250.200 1665.030.250.250 1665.030.250.300 1665.040.050.075 1665.040.050.100 1665.040.050.120 1665.040.050.140 1665.040.050.200 1665.040.050.250 1665.040.050.300 1665.040.075.075 1665.040.075.100 1665.040.075.120 1665.040.075.140 1665.040.075.200 1665.040.075.250 1665.040.075.300 1665.040.100.075 1665.040.100.100 1665.040.100.120 1665.040.100.140 1665.040.100.200 1665.040.100.250 1665.040.100.300
Page
During your transition to a new and improved product, we are happy to assist you with the process of switching over.
UNIFLEX 0665 0665.040.125.075 0665.040.125.100 0665.040.125.120 0665.040.125.140 0665.040.125.200 0665.040.125.250 0665.040.125.300 0665.040.150.075 0665.040.150.100 0665.040.150.120 0665.040.150.140 0665.040.150.200 0665.040.150.250 0665.040.150.300 0665.040.175.075 0665.040.175.100 0665.040.175.120 0665.040.175.140 0665.040.175.200 0665.040.175.250 0665.040.175.300 0665.040.200.075 0665.040.200.100 0665.040.200.120 0665.040.200.140 0665.040.200.200 0665.040.200.250 0665.040.200.300 0665.040.225.075 0665.040.225.100 0665.040.225.120 0665.040.225.140 0665.040.225.200 0665.040.225.250 0665.040.225.300 0665.040.250.075 0665.040.250.100 0665.040.250.120 0665.040.250.140 0665.040.250.200 0665.040.250.250 0665.040.250.300
UNIFLEX Advanced 1665.040.125.075 1665.040.125.100 1665.040.125.120 1665.040.125.140 1665.040.125.200 1665.040.125.250 1665.040.125.300 1665.040.150.075 1665.040.150.100 1665.040.150.120 1665.040.150.140 1665.040.150.200 1665.040.150.250 1665.040.150.300 1665.040.175.075 1665.040.175.100 1665.040.175.120 1665.040.175.140 1665.040.175.200 1665.040.175.250 1665.040.175.300 1665.040.200.075 1665.040.200.100 1665.040.200.120 1665.040.200.140 1665.040.200.200 1665.040.200.250 1665.040.200.300 1665.040.225.075 1665.040.225.100 1665.040.225.120 1665.040.225.140 1665.040.225.200 1665.040.225.250 1665.040.225.300 1665.040.250.075 1665.040.250.100 1665.040.250.120 1665.040.250.140 1665.040.250.200 1665.040.250.250 1665.040.250.300
Page
UNIFLEX Advanced – Page 82
Page
UNIFLEX Advanced – Page 82
UNIFLEX Advanced 1665.030.050.075 1665.030.050.100 1665.030.050.120 1665.030.050.140 1665.030.050.200 1665.030.050.250 1665.030.050.300 1665.030.075.075 1665.030.075.100 1665.030.075.120 1665.030.075.140 1665.030.075.200 1665.030.075.250 1665.030.075.300 1665.030.100.075 1665.030.100.100 1665.030.100.120 1665.030.100.140 1665.030.100.200 1665.030.100.250 1665.030.100.300 1665.030.125.075 1665.030.125.100 1665.030.125.120 1665.030.125.140 1665.030.125.200 1665.030.125.250 1665.030.125.300 1665.030.150.075 1665.030.150.100 1665.030.150.120 1665.030.150.140 1665.030.150.200 1665.030.150.250 1665.030.150.300 1665.030.175.075 1665.030.175.100 1665.030.175.120 1665.030.175.140 1665.030.175.200 1665.030.175.250 1665.030.175.300
UNIFLEX Advanced – Page 82
UNIFLEX 0665 0665.030.050.075 0665.030.050.100 0665.030.050.120 0665.030.050.140 0665.030.050.200 0665.030.050.250 0665.030.050.300 0665.030.075.075 0665.030.075.100 0665.030.075.120 0665.030.075.140 0665.030.075.200 0665.030.075.250 0665.030.075.300 0665.030.100.075 0665.030.100.100 0665.030.100.120 0665.030.100.140 0665.030.100.200 0665.030.100.250 0665.030.100.300 0665.030.125.075 0665.030.125.100 0665.030.125.120 0665.030.125.140 0665.030.125.200 0665.030.125.250 0665.030.125.300 0665.030.150.075 0665.030.150.100 0665.030.150.120 0665.030.150.140 0665.030.150.200 0665.030.150.250 0665.030.150.300 0665.030.175.075 0665.030.175.100 0665.030.175.120 0665.030.175.140 0665.030.175.200 0665.030.175.250 0665.030.175.300
Everywhere you see this symbol, we recommend a switch to an improved product series:
Please contact us at:
better4less@kabelschlepp.de or Fon: +49 (0)2762 4003-251
NOTE:
UNIFLEX Advanced replaces MONO 0450/0625
+ improved design + more cost effective > from page 12
Subject to change.
15
Cable carriers
01_Einleitung_A5_GB 16.06.11 16:11 Seite 16
Overview cable carriers made of plastic and steel Laying out of cable carriers
BASIC-LINE Solid plastic cable carriers with fixed chain widths
BASIC-LINEPLUS Solid plastic cable carriers with fixed chain widths
VARIO-LINE Cable carriers with variable chain widths
TUBE SERIES Covered cable carriers and flexible energy conduits
3D-LINE Cable carriers for 3D movements
STEEL-LINE Steel cable carriers
Accessories Application examples Ordering 16
01_Einleitung_A5_GB 16.06.11 16:11 Seite 17
Overview of important abbreviations Guideline for fast product selection Overview of inside heights Step by step to the suitable cable carrier MONO QuickTrax UNIFLEX Advanced UNIFLEX
EasyTrax PROTUM
108 118
126 142 152 174
XL Series QUANTUM TKR
182 188 196
CoverTrax UNIFLEX TUBES MASTER TUBES MT Series TKC Series
206 214 224 230 240
XLT Series Steel carriers CONDUFLEX MOBIFLEX
246 250 251 252
ROBOTRAX
254
LS/LSX Series S/SX Series CONDUFLEX MOBIFLEX
264 272 292 298
Strain relief devices Assembly profile bars Installation variants Application examples Ordering
311 317 319 325 341
304 305 309 310
Do stop
58 70 78 92
K Series MASTER Series M Series TKP Series
Guide channels Trays RCC – Rail Cable Carrier ECC – Emergency Cable Carrier
Table of abb please open
page 20 22 34 36
17
01_Einleitung_A5_GB 16.06.11 16:11 Seite 18
Table of abbreviations on the back side, please open up.
Do stop by our page on the internet:
01_Einleitung_A5_GB 16.06.11 16:12 Seite 19
General abbreviations aT
=
Distance from inside of side chain link up to the middle of the first/last divider
ax
=
Divider center-to-center distance
h1-4 = BEF
=
Distance of the height division in the divider Total width of the cable carrier across the connection
BEF’ =
Total width of the cable carrier with sliding discs (K Series) and glide shoes (QUANTUM)
Bi
=
Inside width in the chain/hose cross-section
Bk
=
Width of the cable carrier
BSt
=
Stay width in case of hole stays
bA
=
Distance between the connection holes
c
=
Distance between the holes in case of hole stays (cmin = 4 mm)
d
=
Cable outer diameter
dR
=
Tube diameter in case of plastic-roller stays
D
=
Hole diameter
qk
=
Weight of the cable carrier (without connection)
hG
=
Chain link height
hG’
=
Chain link height including glide shoe
hi
=
Inside height in the chain/hose cross-section
H
=
Connection height
Hi
=
Inside height in the top-mounted-frame stay
Hz
=
Mounting height
KR
=
Bend radius of the cable carrier
lA
=
Length of the connector
l1-4 =
Connection dimensions
LB
=
Bend length
LD
=
Length with permitted sag
Lf
=
Unsupported length
Lk
=
Length of the cable carrier
LES
=
Length of the cable carrier conduit
LS
=
Max. length of the travel path
LV
=
Fixed point displacement
nZ
=
Number of comb teeth (strain relief) on one comb side
qz
=
Additional load
t
=
Pitch
sT
=
Divider thickness
sH
=
Thickness of the height division
ÜB
=
Loop overhang (depot)
01_Einleitung_A5_GB 16.06.11 16:12 Seite 20
Overview of important abbreviations: r Driver
divider
the
Level support surface
ding TUM)
ection Fixed point
es
stays
ection
me stay
Cut down your construction times 2D and 3D data of our cable carriers on the World Wide Web Accelerate your design processes with our 2D and 3D models from the CAD component libraries. Data for our cable carriers is available in the CADENAS and TRACEPARTS component libraries. The download of all product data in both libraries is free of charge. Native data and all common export formats are available for all common CAD systems.
20
TRACEPARTS ■ most KABELSCHLEPP cable carriers are available ■ worldwide, the only CAD library with "CAA" (CATIA) partner status ■ also available on CD at no charge – please contact us
Subject to change.
CADENAS ■ easy to connect to PDM and ERP systems ■ the PARTsolutions catalog can be accessed easily using a button in Autodesk Inventor ■ detailed chain models are available
Abbreviations
01_Einleitung_A5_GB 16.06.11 16:12 Seite 21
With just a few clicks of the mouse to an optimal KABELSCHLEPP cable carrier system New Version: Online cable carrier configuration tool OnlineEngineer2.0 Using the OnlineEngineer you can quickly, dependably and flexibly design the KABELSCHLEPP cable carrier system with the optimal price/performance ratio!
ace
Laying out your cable carrier system with the OnlineEngineer. Just input the parameters of your application and the OnlineEngineer will automatically calculate the KABELSCHLEPP cable carrier system with the optimal price/performance ratio! Alternatively you can follow the step-bystep menus and individually design your desired cable carrier system. If you already know which KABELSCHLEPP cable carrier system you would like to employ just enter the order specifications and you will receive all applicable information by mouse click. The distribution of the carriers with a chain crosssection can also be defined easily. With the click of the mouse you'll receive a to-scale diagram in CAD format. Any and all functions can be combined so that it will only be necessary for you to enter the required information once and so that you can remain flexible in your design. As soon as you have laid out your cable carrier you can download a corresponding 2D diagram or a 3D model.
www.OnlineEngineer.de ■ economical due to optimal price/ performance ratio in the design of KABELSCHLEPP cable carrier system ■ time savings through automatic layout function ■ transparency: all information of the cable carrier system is displayed as a glance ■ efficiency through linking with 2D & 3D data for download
Subject to change.
■ online price inquiry to KABELSCHLEPP
21
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 22
Guideline for fast product selection Dynamics of unsupported arrangement* Travel speed vmax
Travel acceleration amax
m/s
m/s2
40 40 70 70 70 80
10 10 10 10 10 10
50 50 50 50 50 50
80 80
10 10
50 50
125 225 225 225 230 230 230 300 300 300
80 120 120 120 125 125 125 150 150 150
10 10 10 10 9 9 9 8 8 8
50 50 50 50 45 45 45 40 40 40
100 150 150 150 150 225 225 230 230 300 300 200
60 80 80 80 80 120 120 125 125 150 150 100
10 10 10 10 10 10 10 9 9 8 8 6
50 50 50 50 50 50 50 45 45 40 40 35
Bend radii in mm
Inside width Bi in mm from
Maximum travel length in m*
Type
Inside height hi in mm
Series
to
min.
max.
20 20 28 28 18 37
37 37 50 50 50 100
QuickTrax – compact and cost-effective cable carriers in two-component technology QT 0320.030 20 15 50 28 125 QT 0320.040 20 15 50 28 125
BASIC-LINE MONO – cable carriers with simple design for standard applications MONO 0130 10 6 40 MONO 0132 10 6 40 MONO 0180 15 10 40 MONO 0182 15 10 40 MONO 0202 11 6 20 MONO 0320 19 13 37
UNIFLEX Advanced – light, quiet all-rounder with wide range of applications 1320.020 20 38 38 28 1455.020 26 25 103 52 1455.030 26 25 103 52 1455.040 26 25 103 52 1555.020 38 50 150 63 1555.030 38 50 150 63 1555.040 38 50 150 63 1665.020 44 50 250 75 1665.030 44 50 250 75 1665.040 44 50 250 75 UNIFLEX – proven cable carrier with many opening and cover variants 0250.030 17.5 20 80 28 0345.030 20 15 90 38 0345.040 20 15 90 38 0345.050 20 15 65 38 0345.060 19.5 15 65 75 0455.050 26 25 130 52 0455.060 25 25 130 95 0555.050 38 50 150 63 0555.060 36 50 150 100 0665.050 44 50 175 75 0665.060 42 50 175 120 0600.080 44 50 125 100
* Maximum values, subject to further application parameters. Our experts are happy to advise you.
22
Subject to change.
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 23
Cable carriers made of plastic
Type
Technical data see page
Cover system – TUBES
Crossbars can be opened on the inside
Crossbars can be opened on the outside
Enclosed frame – not openable
Opening otions
BASIC-LINE MONO – cable carriers with simple design for standard applications ■ ■ ■ ■ ■ ■
60 60 60 60 60 60
MONO 0130 MONO 0132 MONO 0180 MONO 0182 MONO 0202 MONO 0320
QuickTrax – compact and cost-effective cable carriers in two-component technology ■ ■
72 72
QT 0320.030 QT 0320.040
80 80 80 81 80 80 81 80 80 81
1320.020 1455.020 1455.030 1455.040 1555.020 1555.030 1555.040 1665.020 1665.030 1665.040
94 94 94 95 214 95 214 95 214 95 214 214
0250.030 0345.030 0345.040 0345.050 0345.060 0455.050 0455.060 0555.050 0555.060 0665.050 0665.060 0600.080
UNIFLEX Advanced – light, quiet all-rounder with wide range of applications ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ UNIFLEX – proven cable carrier with many opening and cover variants ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Subject to change.
23
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 24
Guideline for fast product selection Dynamics of unsupported arrangement*
min.
max.
EasyTrax – extremely quick cable laying thanks to flexible lamella crossbars ET 0115.040 4.6 7 7 10 ET 0320.030 18 15 50 28 ET 0320.040 18 15 50 28
10 125 125
PROTUM – small, light cable carrier for unsupported applications P 0160 15 15 30 P 0240 20 20 40
48 72
Travel acceleration amax
to
Travel speed vmax
Bend radii in mm
Inside width Bi in mm from
Maximum travel length in m*
Type
Inside height hi in mm
Series
m/s
m/s2
10 80 80
3 10 10
10 50 50
– –
– –
– –
BASIC-LINEPLUS
18 27
24
Subject to change.
* Maximum values, subject to further application parameters. Our experts are happy to advise you.
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 25
Cable carriers made of plastic
Type
Technical data see page
in the outer radius
in the inner radius
Closed
Laying the cable
BASIC-LINEPLUS EasyTrax – extremely quick cable laying thanks to flexible lamella crossbars ■ ■ ■
109 112 112
ET 0115.040 ET 0320.030 ET 0320.030
120 120
P 0160 P 0240
PROTUM – small, light cable carrier for unsupported applications
Subject to change.
■ ■
25
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 26
Guideline for fast product selection Dynamics of unsupported arrangement*
min.
Travel acceleration amax
to
Travel speed vmax
Bend radii in mm
Inside width Bi in mm from
Maximum travel length in m*
Type
Inside height hi in mm
Series
m/s
m/s2
220 220 260 260
8 8 6 6
40 40 30 30
60 80 7** 6.8** 8**
10 8 6 6 5
50 40 30 30 25
80 80 120 100 220 220 220 170 260 260 260 230 320 320 320 270 350 300
10 10 10 10 8 8 8 8 6 6 6 6 5 5 5 5 5 5
50 50 50 40 40 40 40 35 30 30 30 25 25 25 25 20 25 20
80 80 100 100
5 5 5 5
20 30 20 30
max.
VARIO-LINE K Series – cost-effective, robust cable carrier also suitable for large additional loads KC 0650 38 75 400 75 300 KE 0650 42 68 260 75 300 KC 0900 58 100 500 130 385 KE 0900 58 81 561 130 385 MASTER Series – quiet and weight-optimized cable carriers HC 33 33 50 400 60 300 HC 46 46 50 400 75 350 LC 60 60 75 600 135 500 LT 60 60 53 600 150 500 LC 80 80 100 800 150 500 M Series – multivariable cable carrier with extensive accessories and stay variants MC 0320 19 25 280 37 200 ME 0320 19 25 149 37 200 MK 0475 28 24 280 55 300 MT 0475 26 24 280 75 300 MC 0650 38 75 500 75 350 ME 0650 42 50 266 75 350 MK 0650 42 50 258 75 350 MT 0650 38.5 50 500 95 350 MC 0950 58 100 600 140 380 ME 0950 58 45 557 140 380 MK 0950 58 45 557 140 380 MT 0950 54.5 100 600 140 380 MC 1250 72 100 800 180 500 ME 1250 72 71 551 180 500 MK 1250 72 71 551 180 500 MT 1250 68.5 150 800 220 500 MC 1300 87 100 800 150 500 MT 1300 87 100 800 240 500 TKP Series – easy to assemble, stable cable carriers with variable dimensions TKP 0910H56 56 150 500 150 400 TKC 0910H56 56 150 400 200 400 TKP 0910H80 80 150 500 150 500 TKC 0910H80 80 150 400 200 500 * Maximum values, subject to further application parameters. Our experts are happy to advise you.
** only unsupported
RS/RSH – frame stay For lightweight to medium loads – with quickly detachable aluminum stays
RM – frame stay, solid design Aluminum stays screwed on – high stability, for maximum stay widths
RMS – frame stay, solid design with ball joint Aluminum stays with ball joint can be opened quickly and easily on both sides.
RV – frame stay, reinforced design For medium to heavy loads – with quickly detachable aluminum stays
RMF – frame stay, solid design with optional fixing strip Aluminum stays easily screwed on – high stability
RMR – roller stay system Aluminum stays screwed on – with plastic roller system
26
Subject to change.
Stay variants / stay designs
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 27
Cable carriers made of plastic
Technical data see page
Type
Hole stay LG
Frame stay RMA
Frame stay RMD/RML
Frame stay RDD/RDL/RDH
Frame stay RD
Frame stay RE
Frame stay RMR
Frame stay RM/RMF/RMS
Frame stay RV
Frame stay RS/RSH
Stay variants
128 128 128 128
KC 0650 KE 0650 KC 0900 KE 0900
144 144 144 224 144
HC 33 HC 46 LC 60 LT 60 LC 80
154 154 155 230 154 154 155 230 154 154 155 230 154 154 155 230 154 230
MC 0320 ME 0320 MK 0475 MT 0475 MC 0650 ME 0650 MK 0650 MT 0650 MC 0950 ME 0950 MK 0950 MT 0950 MC 1250 ME 1250 MK 1250 MT 1250 MC 1300 MT 1300
176 240 176 240
TKP 0910H56 TKC 0910H56 TKP 0910H80 TKC 0910H80
VARIO-LINE
Subject to change.
K Series – cost-effective, robust cable carrier also suitable for large additional loads ■ ■ ■ ■ ■ MASTER Series – quiet and weight-optimized cable carriers ■ ■ ■ ■ ■ M Series – multivariable cable carrier with extensive accessories and stay variants ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ TKP-Serie – easy to assemble, stable cable carriers with variable dimensions ■ ■ ■ ■
■ ■
■
■
■
■
RE – frame stay With quickly unscrewable plastic stays outside and inside
RDD/RDH/RDL – frame stay, cover system – covered cable carrier Plastic cover for opening inside and outside
RMA – mounting frame stay For very large cable diameters such as with air hoses
RD – frame stay With quickly unfoldable/removable plastic stays outside or inside
RMD/RML – frame stay, cover system – covered cable carrier Aluminum cover for opening inside and outside
LG – hole stay – split design Optimum cable routing in the neutral bending line
27
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 28
Guideline for fast product selection
to
min.
max.
200 200
1000 1000
250 250
550 550
Travel acceleration amax
Bend radii in mm
Inside width Bi in mm from
Travel speed vmax
Dynamics of unsupported arrangement* Maximum travel length in m*
Type Inside height hi in mm
Series
m/s
m/s2
4 4
25 20
VARIO-LINE XL Series – cable carrier with large inside height XLC 1650 108 XLT 1650 105
350 300
QUANTUM – link-free cable carrier – light, extremely quiet and low vibration for high speeds and accelerations Q 040 28 28 284 60 180 100 40 Q 060 42 38 500 100 300 150 30 Q 080 58 50 600 170 500 180 25 Q 100 72 70 600 180 600 200 20 TKR – extremely quiet and low-vibration for highly dynamic applications TKR 0150 22 20 60 TKR 0200 28 40 120 TKR 0260 40 50 200 TKR 0280 52 50 200
40 55 75 75
75 150 150 200
1.77 2.76 3.95 4.94
5 5 5 5
300 160 100 70
200** 200** 200** 200**
** Maximum values, subject to further application parameters. Our experts are happy to advise you. ** At values > 20 m/s2 please contact us – we are happy to advise you.
RS – frame stay For lightweight to medium loads – with quickly detachable aluminum stays
RM – frame stay, solid design Aluminum stays screwed on – high stability, for maximum stay widths
RE – frame stay With quickly unscrewable plastic stays outside and inside
RV – frame stay, reinforced design For medium to heavy loads – with quickly detachable aluminum stays
RMR – roller stay system Aluminum stays screwed on – with plastic roller system
RD – frame stay With quickly unfoldable/removable plastic stays outside or inside
28
Subject to change.
Stay variants / stay designs
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 29
Cable carriers made of plastic
Type
Technical data see page
Hole stay LG
Frame stay RMD
Frame stay RE
Frame stay RMR
Frame stay RM
Frame stay RV
Frame stay RS
Stay variants
VARIO-LINE XL Series – cable carrier with large inside height ■ ■
■ ■
154 246
XLC 1650 XLT 1650
QUANTUM – link-free cable carrier – light, extremely quiet and low vibration for high speeds and accelerations 190 Q 040 ■ 190 Q 060 ■ ■ 190 Q 080 ■ ■ ■ 190 Q 100 ■ ■ ■ TKR 0200 – extremely quiet and low-vibration for highly dynamic applications
Subject to change.
198 198 198 198
RDD – frame stay, cover system – covered cable carrier Plastic cover for opening inside and outside
RMA – mounting frame stay For very large cable diameters such as with air hoses
RMD – frame stay, cover system – covered cable carrier Aluminum cover for opening inside and outside
LG – hole stay – split design Optimum cable routing in the neutral bending line
TKR 0150 TKR 0200 TKR 0260 TKR 0280
29
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 30
Guideline for fast product selection
Travel speed vmax
Travel acceleration amax
m/s
m/s2
100
6
35
208
150 150 225 225 230 230 300 300 200
80 80 120 120 125 125 150 150 100
10 10 10 10 9 9 8 8 6
50 50 50 50 45 45 40 40 35
214 215 214 215 214 215 214 215 215
500
6,82)
6
30
224
300 350 380 500 350 380 500 500
100 170 230 270 170 230 270 300
10 8 6 5 8 6 5 5
40 35 25 20 35 25 20 20
230 230 230 230 231 231 231 231
400 500
80 100
5 5
30 30
240 240
550
300
4
20
246
Bend radii in mm
Inside width Bi in mm from
to
Technical data see page
Dynamics of unsupported arrangement* Maximum travel length in m*
Type
Inside height hi in mm
Series
min.
max.
CoverTrax – extreme cable protection in harsh environmental conditions CT 1555 50 50 250 100
300
38 75 52 95 63 100 75 120 100 150
UNIFLEX TUBES – proven solid cable carriers with fixed carrier width 0345.0501) 20 15 65 0345.060 19.5 15 65 0455.0501) 26 25 130 0455.060 25 25 130 0555.0501) 38 50 150 0555.060 36 50 150 0655.0501) 44 50 175 0655.060 42 50 175 0600.080 44 50 125 MASTER TUBES – quiet and weight-optimized cable carriers LT 60 RDL 60 53 300
MT-Series – multivariable cable carrier with extensive accessories MT 0475 RDD 26 24 280 75 MT 0650 RDD 38.5 50 258 95 MT 0950 RDD 54.5 77 349 140 MT 1250 RDD 68.5 103 359 220 MT 0650 RMD 38.5 100 500 95 MT 0950 RMD 54.5 100 600 140 MT 1250 RMD 68.5 150 800 220 MT 1300 RMD 87 100 800 240 TKC Series – easy to assemble, stable cable carriers with variable dimensions TKC 0910H56 56 150 400 200 TKC 0910H80 80 150 400 200
XLT-Series – cable carriers with large inside height XLT 1650 105 200
1)
30
covered on one side (outside)
2)
1000
250
only unsupported
3)
possible maximum values for small carrier widths
Subject to change.
TUBE-SERIES
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 31
Cable carriers made of plastic or steel
Travel speed vmax
Travel acceleration amax
m/s
m/s2
64) 94) 124) 184)
60 60 150 200
a.A. a.A. a.A. a.A.
250 250 250 250
150 – 250 300 200 350
3 3,5 4 5 5,5 6
10 10 8 8 6 6
20 20 18 16 15 12
251 251 251 251 251 251
– 150 200 200 250 – 250 350 – 350 400 –
2 3 3 3,5 3,5 3,5 4 4 4 5 5 5
10 10 10 10 10 10 6 6 6 6 6 6
20 20 20 18 18 18 15 15 15 12 12 12
252 252 252 252 252 252 252 252 252 252 252 252
Bend radii in mm
Inside width Bi in mm from
Technical data see page
Dynamics of unsupported arrangement* Maximum travel length in m*
Type
Inside height hi in mm
Series
to
min.
max.
400 600 800 1000
75 125 145 265
300 410 1000 1405
65 100 100 140 155 185 80 75 110 100 150 200 150 200 300 190 250 365
TUBE-SERIES STEEL-TUBES – extremely robust and stable steel chains S/SX 0650 RMD 30 70 S/SX 0950 RMD 44 125 S/SX 1250 RMD 69 130 S/SX 1850 RMD 104 250
CONDUFLEX – closed designer cable carrier CF 055 25 45 – CF 060 40 36 – CF 085 38 73 – CF 115 52 102 – CF 120 70 100 – CF 175 72 162 – MOBIFLEX – enclosed cable carrier with flexible metal helical tube MF 030.1 24 26 – MF 050.1 24 45 – MF 050.2 44 45 – MF 080.1 40 80 – MF 080.2 54 80 – MF 080.3 78 80 – MF 110.1 53 109 – MF 110.2 73 109 – MF 110.3 108 109 – MF 170.1 72 170 – MF 170.2 102 170 – MF 170.3 167 170 –
Max. value for type S (unsupported); steel band covers are also available as alternatives to cover systems, see page 290
Standard bend radius in mm
Outer diameter in mm
Technical data see page
Type
Inside height hi in mm
Series
Inside width Bi in mm
4)
27 39 52 54 64
80 115 145 175 195
40 56 75 85 100
257 257 257 257 257
Subject to change.
3D-LINE ROBOTRAX – cable carriers for 3D movements R 040 10 R 056 14 R 075 22 R 085 24 R 100 31
** Maximum values, subject to further application parameters. Our experts are happy to advise you.
31
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 32
Guideline for fast product selection
Travel acceleration amax
m/s
m/s2
10
5F)
10
400 600 1000 1405 1395 1785 1200 1500 2400
6 9 12 18 24 25 12 18 25
2.5 2.5 2.5 2 2 2 2 1.5 1
5 5 5 3 3 2.5 3 2 1
65 – 100 140 155 185
150 100 250 300 200 350
3 3.5 4.5 5 5.5 6
10 10 8 8 6 6
20 20 18 16 15 12
– 75 100 150 190
80 200 200 300 365
3 3 4 4 5
10 10 10 6 6
20 20 18 15 12
Bend radii in mm
Travel speedC) vmax
from
Maximum travel length in m
Dynamics of unsupported arrangement Chain widthA) Bk in mm
Type
Clearance heightA) hi in mm
Series
to
min.
max.
105
430
75 125 145 265 365 470 500 700 1100
STEEL-LINE LS/LSX Series – lightweight cable carriers with steel chain bandsB) LS/LSX 1050 58 100 600
S/SX Series – cable carriers with steel chain bandsB) S/SX 0650 31 70 500 S/SX 0950 46 125 600 S/SX 1250 72 130 800 S/SX 1800 108 180 1000 S/SX 2500 183 250 1200 S/SX 3200 220 250 1500 S/SX 5000 150 150 1000 S/SX 6000 240 200 1200 S/SX 7000 370 300 1500 CONDUFLEX – closed designer cable carrier CF 055 25 – 45 CF 060 40 – 36 CF 085 38 – 73 CF 115 52 – 102 CF 120 70 – 100 CF 175 72 – 162 MOBIFLEX – enclosed cable carrier with flexible metal helical tube MF 030 24 – 26 MF 050 44 – 45 MF 080 78 – 80 MF 110 108 – 109 MF 170 167 – 170
RS 1 – frame stay, narrow version Variant RS 1 – with quick-release aluminium stays on the outside or inside
RM – frame stay, solid version Aluminium stays bolted on both sides – greatest stability, for maximum stay widths
RMA – mounting frame stay Stay variant for large cable diameter
RS 2 – frame stay, narrow version Variante RS 2 – with bolted aluminium stays
RMR – roller stay system Aluminium stays bolted on both sides – with plastic roller system
RR – frame stay, tube version Steel axles as connecting profiles with rotating metal tubes
RV – frame stay, reinforced version Aluminium stays on the inside and outside bolted to the chain bands – high stiffness
RMD – frame stay, cover system – covered cable carrier Aluminium cover bolted on both the inside and outside to the chain bands
LG – hole stay – split design Aluminium stays – order-specific production – maximum degree of operating reliability
32
Subject to change.
Stay variants / stay designs
Guideline
01_Einleitung_A5_GB 16.06.11 16:12 Seite 33
Cable carriers made of steel
Technical data see page
on request
266
LS/LSX 1050
■ ■ ■ ■ ■
274 274 274 274 275 275 275 275 275
S/SX 0650 S/SX 0950 S/SX 1250 S/SX 1800 S/SX 2500 S/SX 3200 S/SX 5000 S/SX 6000 S/SX 7000
■E)
294 294 294 294 294 294
CF 055 CF 060 CF 085 CF 115 CF 120 CF 175
299 299 299 299 299
MF 030 MF 050 MF 080 MF 110 MF 170
Type
Cover with spring steel strip possible
▲
Frame stay RMD
Hole stay LG
LS/LSX Series – lightweight cable carriers with steel chain bandsB) ■ ■ ■ ■
Closed frame
Frame stay RR
Frame stay RMR
Frame stay RMA
Frame stay RM
Frame stay RV
Frame stay RS 1
Frame stay RS 2
Variants of carrier/hose cross-section
STEEL-LINE
S/SX Series – cable carriers with steel chain bandsB) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■
■ ■ ■ ■ ● ● ● ● ●
▲ ▲ ▲ ▲ ▲ ▲ ● ● ●
CONDUFLEX – closed designer cable carrier ■ ■ ■ ■ ■ ■ MOBIFLEX – enclosed cable carrier with flexible metal helical tube ■ ■ ■ ■ ■
Subject to change.
Reference: ■ Standard ▲ Customized standard products ● Special order as per customer specifications
■ ■ ■ ■
■E) ■E) ■E)
A) dependent on the stay variant B) multi-band chains for larger widths possible C) values for S and LS versions; values for SX / LSX versions reduced by 0.5 m/s D) values for S and LS versions; see load diagram of the respective type for values for SX versions E) cover with protective straps possible F) Maximum value for fully-stayed design or design with central bolt
33
Inside heights
01_Einleitung_A5_GB 16.06.11 16:12 Seite 34
Cable carriers made of plastic or steel – Overview of inside heights
11-15 mm
17.5-20 mm
22-30 mm
31-40 mm
42-44
34
Inside width Bi (mm) 7 6-40 6-40 50 27 6-20 39 10-40 10-40 15-30 20-80 15-50 13-37 25-280 25-149 15-65 38 15-90 15-90 15-65 15-50 20-40 20-60 52 26 45 54 25-130 45 25-103 25-103 25-103 25-130 24-280 24-280 28-284 40-120 70-400 64 70-500 50-400 50-150 50-150 50-150 50-150 50-150 73 75-400 75-500 50-258 75-150 36 80 50-175 68-260 50-266 50-258 38-500 50-175 50-175 50-175 50-175 50-125
Bi
Type
Series
ET 0115 0130 0132 P 0240 GS R 040 0202 R 056 0180 0182 P 0160 0250 ET 0320 0320 MC 0320 ME 0320 0345.060 1320.020 0345.030 0345.040 0345.050 QT 0320 P 0240 TKR 0150 R 075 MF 030.1 MF 050.1 R 085 0455.060 CF 055 1455.020 1455.030 1455.040 0455.050 MT 0475 MK 0475 Q 040 TKR 0200 S/SX 0650 R 100 S/SX 0650 HC 33 0555.060 1555.020 1555.030 1555.040 0555.050 CF 085 KC 0650 MC 0650 MT 0650 TKR 0260 CF 060 MF 080.1 0665.060 KE 0650 ME 0650 MK 0650 Q 060 1665.020 1665.030 1665.040 0665.050 0600.080
EasyTrax 0115 MONO MONO PROTUM OFFICE ROBOTRAX MONO ROBOTRAX MONO MONO PROTUM UNIFLEX EasyTrax MONO M Series M Series UNIFLEX TUBES UNIFLEX Advanced UNIFLEX UNIFLEX UNIFLEX TUBES QuickTrax PROTUM TKR ROBOTRAX MOBIFLEX TUBES MOBIFLEX TUBES ROBOTRAX UNIFLEX TUBES CONDUFLEX TUBES UNIFLEX Advanced UNIFLEX Advanced UNIFLEX Advanced UNIFLEX TUBES M Series TUBES M Series QUANTUM TKR S/SX Series TUBES ROBOTRAX S/SX Series MASTER Series UNIFLEX TUBES UNIFLEX Advanced UNIFLEX Advanced UNIFLEX Advanced UNIFLEX TUBES CONDUFLEX TUBES K Series M Series M Series TUBES TKR CONDUFLEX TUBES MOBIFLEX TUBES UNIFLEX TUBES K Series M Series M Series QUANTUM UNIFLEX Advanced UNIFLEX Advanced UNIFLEX Advanced UNIFLEX TUBES UNIFLEX TUBES
Page 109 60 60 122 257 60 257 60 60 120 94 112 60 154 154 215 88 94 94 214 72 120 198 257 252 252 257 215 251 80 80 81 214 230 155 190 198 250 257 274 144 215 80 80 81 214 251 128 154 230 198 251 252 214 128 154 155 190 94 94 94 214 215
Subject to change.
up to 10 mm
Inside height hi (mm) 4,6 10 10 10 10 11 14 15 15 15 17,5 18 19 19 19 19,5 20 20 20 20 20 20 22 22 24 24 24 25 25 26 26 26 26 26 28 28 28 30 31 31 33 36 38 38 38 38 38 38 38 38,5 40 40 40 42 42 42 42 42 44 44 44 44 44
hi
Inside heights
01_Einleitung_A5_GB 16.06.11 16:12 Seite 35
44-50 mm
52-58 mm
60-80 mm
87-108 mm
Subject to change.
150-370 mm
Inside height hi (mm) 44 44 46 46 50 52 52 53 54 54,5 56 56 58 58 58 58 58 58 58 60 68,5 69 70 72 72 72 72 72 72 72 73 78 80 80 80 87 87 102 104 105 108 108 108 150 167 183 220 240 370
Inside width Bi (mm) 45 125-600 50-400 125-600 50-250 75-150 102 109 80 77-349 150-500 150-400 100-500 81-561 100-600 100-600 45-557 45-557 50-600 75-600 103-359 130-800 100 162 100-800 71-551 170 71-551 70-600 130-800 109 80 100-800 150-500 150-400 100-800 100-800 170 250-1000 200-1000 109 180-1000 200-1000 150-1000 170 250-1200 250-1500 200-1200 300-1500
Type
Series
MF 050.2 S/SX 0950 HC 46 S/SX 0950 CT 1555 TKR 0280 CF 115 MF 110.1 MF 080.2 MT 0950 TKP 0910H56 TKC 0910H56 KC 0900 KE 0900 LS/LSX 1050 MC 0950 ME 0950 MK 0950 Q 080 LC 60 MT 1250 S/SX 1250 CF 120 CF 175 MC 1250 ME 1250 MF 170.1 MK 1250 Q 100 S/SX 1250 MF 110.2 MF 080.3 LC 80 TKP 0910H80 TKC 0910H80 MC 1300 MT 1300 MF 170.2 S/SX 1800 XLT 1650 MF 110.3 S/SX 1800 XLC 1650 S/SX 5000 MF 170.3 S/SX 2500 S/SX 3200 S/SX 6000 S/SX 7000
MOBIFLEX TUBES S/SX Series TUBES MASTER Series S/SX Series CoverTrax TKR CONDUFLEX TUBES MOBIFLEX TUBES MOBIFLEX TUBES M Series TUBES TKP Series TKC Series K Series K Series LS/LSX Series M Series M Series M Series QUANTUM MASTER Series M Series TUBES S/SX Series TUBES CONDUFLEX TUBES CONDUFLEX TUBES M Series M Series MOBIFLEX TUBES M Series QUANTUM S/SX Series MOBIFLEX TUBES MOBIFLEX TUBES MASTER Series TKP Series TKC Series M Series M Series TUBES MOBIFLEX TUBES S/SX Series TUBES XL Series TUBES MOBIFLEX TUBES S/SX Series XL Series S/SX Series MOBIFLEX TUBES S/SX Series S/SX Series S/SX Series S/SX Series
Page 252 250 144 274 208 198 251 252 252 230 176 240 128 128 266 154 154 155 190 144 230 250 251 251 154 154 252 155 190 274 252 252 144 176 240 154 231 252 250 246 252 274 184 275 252 275 275 275 275
35
Selection
01_Einleitung_A5_GB 16.06.11 16:12 Seite 36
Selection of the cable carrier Step by step to the suitable cable carrier Unsupported arrangements are used in most applications. Here, the driver connection of the cable carrier is fastened to the movable part of the plant and moves with it in a horizontal plane. The upper trough of the cable carrier does not have any sag worth mentioning and moves freely above the feed guide or the lower trough. The steps necessary for designing a cable carrier for unsupported arrangements are shown in the following points. Possible other movement sequences and arrangements can be found from page 315 onwards. When designing a cable carrier for these arrangements, other design parameters must be taken into consideration.
Note: Laying service
36
Subject to change.
Our system consultants would be happy to carry out, on your behalf, the design of your cable and hose carrier system – free of charge, competently and quickly. Please do get in touch with us.
Selection
01_Einleitung_A5_GB 16.06.11 16:12 Seite 37
An overview of the 5 most important design steps for unsupported applications Detailed data can be found on the following pages. Depending on the ambient conditions, a decision must first be made as to whether a cable carrier system of steel or plastic should be used.
1
Determining the inner dimensions taking into account the cables and hoses to be laid and the available installation space.
bi
Covered cable carrier? Check whether, owing to the ambient influences, a covered cable carrier should be used.
2
hi
Determining the bend radius The bend radius depends on the cables used. Here, the specifications of the cable manufacturer must be taken into account. We recommend the use of KABELSCHLEPP cables that have been specially designed for use in cable carriers.
3
Selection of the product line and type
4
Calculation of the chain length
KR
From our product overview, select the cable carrier suitable for your application, taking the application area, the size and the travel speed into consideration.
LK
Calculation of the connection height H
5
Checking the permissible unsupported length and if applicable, the further procedure
kg
Subject to change.
Lf
37
Selection
01_Einleitung_A5_GB 16.06.11 16:12 Seite 38
Selection of the cable carrier
1
Determining the inner dimensions
The number, type and diameter of the cables to be laid determine the inner dimensions and the inner distribution of the cable carrier
Cables lying next to each other with greatly differing diameters should be separated by dividers. Cables of greatly differing diameters laying immediately next to each other must be avoided. If laying several cables without separators is unavoidable, care should be taken that the remaining free passage height is lower than the smallest cable diameter. Only thus can the cables be prevented from getting wrapped around one another. In case of multi-layer laying, we recommend providing a height separation between the individual layers. Custom-made hole stays or separation by means of dividers prevent cables lying next to each other from rubbing against each other. In many cases, laying every cable in a separate chamber is advantageous. A height separation must always be provided between flat cables stacked in several layers.
!
Basically, only such cables should be used, as are suitable for use in cable carriers, such as e.g. KABELSCHLEPP Cables for Motion.
Divider
<d
d
Electrical cable
Height separation Hose
h 1.1 h
The space required by the cables and hoses can be calculated taking into consideration the following design instructions. The installation conditions give the required clear height and the inside width of the cable carrier. The cables and hoses must be able to move freely inside the cable carrier. The following are the guide values for the dimensions of the required free space: for round cables: 10 % of the cable diameter for flat cables: 10 % of the cable width/cable thickness for hoses: 20 % of the hose diameter
d 1.1 d
Hole stay
d 1.2 d
d 1.1 d
Pressure hoses lengthen or shorten under changing pressure stresses! Shortening or lengthening of the hoses can only be compensated in the chain bend. Here, too, the calculated clear space must be retained.
Weight distribution in case of cable laying When laying the cables, please ensure that the cable weight is distributed symmetrically across the width of the cable carrier. The maximum life of the cable carrier can be achieved by uniform loading.
â&#x2013; Favorable weight distribution
38
Subject to change.
â&#x2013; Unfavorable weight distribution
Selection
01_Einleitung_A5_GB 16.06.11 16:12 Seite 39
Is a covered cable carrier (TUBE SERIES) necessary? In case of applications subject to machining chips or serious contamination, covered or closed cable carriers of the TUBE SERIES should be used.
2
Calculation of the bend radius
The bend radius is determined by two factors:
Note: Life of cables
1. The largest permissible bend radius of the cables gives the smallest permissible bend radius of the cable carrier (in case of a smaller bend radius, the cables would be bent to an impermissible extent). Generally, the thickest or the stiffest cable to be carried determines the largest permissible minimum bend radius. 2. The available installation space determines the possible bend radius of the cable carrier. This must be checked with the specifications of the cables.
A greater bend radius of the cable carrier and hence a greater bend radius (than the permissible minimum bend radius) of the cables generally increases the life of the cables. Thus, if it is possible, preferably select a somewhat larger bend radius. When using our KABELSCHLEPP cables, in many cases, a smaller bend radius can be selected.
Basically, it must be ensured that the cables can take the bend radius KR without any force being necessary.
Subject to change.
They must be able to move freely in the longitudinal direction and must not exert any tensile forces on the cable carrier in the bend. In case of multilayer laying, the cables must be drawn into the cable carrier in such a way that they have a corresponding clearance between one another even in the bend of the chain.
KR
39
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 40
Selection of the cable carrier
3
Selection of the product line and type
BASIC-LINE Solid plastic cable carriers with fixed chain widths Economically priced solutions for standard applications · Types with fixed or openable brackets Many types available immediately ex-stock worldwide
MONO Cable carriers with simple design for standard applications
from page 58
■ Single unit chain links with the option of either fixed or openable brackets ■ Simple and quick assembly ■ End connector with integrated strain relief (at 0625 not illustrated)
19 mm 10 mm
6 mm
40 mm
QuickTrax Compact and cost-effective cable carriers in two-component technology ■ Quick and easy to open ■ Crossbars in opened condition also non-switched with the chain link ■ Stable chain construction ■ Designs with inward or outward opening crossbars ■ Long unsupported lengths
UNIFLEX Advanced
20 mm
50 mm
15 mm
Light, quiet all-rounder with wide range of applications ■ ■ ■ ■ ■ ■
Noise-optimized for quiet operation Inward or outward opening or single unit Clamp system for fast opening Movable or fixed dividers Long unsupported lengths Many separation options for the cables
from page 70
20 mm
from page 78
20 mm 44 mm
250 mm
25 mm
UNIFLEX Proven cable carriers with many opening and cover variants
from page 92
■ Openable either inwards or outwards according to design 17,5 mm ■ Robust, double stroke system for long unsupported length ■ Particularly high torsional rigidity 15 mm ■ Open, half-covered and completely covered designs ■ Many separation options for the cables
44 mm
175 mm
BASIC-LINEPLUS Solid plastic cable carriers with fixed chain widths Fast laying by simply pressing in the cables · Ideal for short travel paths and high travel speeds
EasyTrax 0115 Extremely quick cable laying thanks to flexible lamella crossbars
4,6 mm
■ Very fast cable laying by simply pressing in ■ Very high utilization factor due to flexible crossbars swivelling in the direction of the carrier and not in the cable space
7 mm
EasyTrax 0320 Extremely quick cable laying, extra-stable thanks to two-component technology Very fast cable laying by simply pressing in Stable chain construction Extensive unsupported length Very quiet thanks to integrated noise damping system High travel speed possible
18 mm
18 mm
50 mm
15 mm
PROTUM Small, light cable carrier for unsupported applications ■ Very long life – no hinges and hence no hinge wear ■ Very good ratio of usable space to outer dimensions ■ Low vibration and quiet operation ■ Optimum for short travel lengths and high travel speeds PROTUM Office: Flexible cable carrier for office and workshop furniture
40
from page 111
from page 118 20 mm 15 mm
15 mm
40 mm
Subject to change.
■ ■ ■ ■ ■
from page 108
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 41
VARIO-LINE Cable carriers with variable chain widths Aluminium or plastic stays · Aluminium stays in 1 mm width sections are available · Inside and outside easy and quick to open · Light, robust or link-free series – a suitable solution for every application
K Series Cost-effective, robust cable carrier also suitable for large additional loads ■ Robust, simple construction, even with large additional loads ■ Optional glide discs for applications where the carrier is rotated through 90° ■ Injection molded glide runners
from page 126 58 mm
38 mm
68 mm
561 mm
MASTER Series Quiet and weight-optimized cable carriers
from page 142
■ Light design with weight-optimized sideband construction ■ Excellent relationship between inside and outside height ■ Customized bend radii can be supplied
80 mm
33 mm
50 mm
800 mm
M Series Multivariable cable carrier with extensive accessories and stay variants ■ The robust all-rounder, various separation options, large selection of stay systems ■ Ideal for fast, gliding applications: Replaceable glide shoes made of highly wear-resistant special plastic
from page 152
87 mm
19 mm
25 mm
TKP Series
800 mm
Easy to assemble, stable cable carriers with variable dimensions
ab Seite 174
■ Robust, even with large additional loads ■ Various separation options ■ Replaceable glide shoes made of highly wear-resistant special plastic with very low friction coefficient for gliding applications
56-80 mm
150-500 mm
XL Series Cable carrier with large inside height ■ Large dimensions for cables with large cable diameter ■ For unsupported and gliding applications ■ Replaceable glide shoes made of highly wear-resistant special plastic
from page 182
108 mm 108 mm
200-1000 mm
QUANTUM Light, quiet, low-vibration for high speeds and accelerations
from page 188
■ Suitable for clean rooms: Clean room certification "Class 1" possible – 28 mm 72 mm no hinges, no link wear** ■ Extremely quiet, 31 db (A)* ■ For high accelerations up to 300 m/s2 600 mm 28 mm ■ For travel speeds up to 40 m/s ■ Long service life – no link wear at pin-hole joints ■ Flexible design for 3D movements: the driver connection can move sideways and can be turned through up to ± 30 degrees ■ Link-free: extruded sidebands ** Tested: Q060.100.100 by TÜV Rheinland. The measurement area sound pressure level was measured at a distance of 0.5 m for uniform and jerky movement. ** Tested: Q040.77.RE-70-1000 by the Fraunhofer Institute, travel speed V1 = 0.2 m/s and V2 = 0.9 m/s
Subject to change.
TKR Extremely quiet and low-vibration for highly dynamic applications ■ ■ ■ ■ ■ ■ ■
Extremely quiet and low-vibration operation Long service life 22 mm Ideal for highly dynamic applications High lateral stability 20 mm Suitable for clean rooms Can be open on the inside and outside easily and quickly Simple shortening and extension due to modular design
from page 196 52 mm
150 mm
41
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 42
Selection of the cable carrier
3
Selection of the product line and type
TUBE SERIES Covered cable carriers Covered types with plastic or aluminium cover system as well as completely closed cable carriers · Protection of the cables for applications where chips or severe contamination occur
CoverTrax Extreme cable protection in harsh environmental conditions ■ ■ ■ ■
Solid plastic Outstanding protection of the cables 50 mm Large unsupported length Very quiet thanks to internal noise damping 50 mm system ■ For unsupported and gliding arrangements ■ Various or fixed divider systems ■ Integrated strain relief devices possible in the UMB-connection
UNIFLEX TUBES Proven solid cable carriers with fixed carrier width
50 mm
250 mm
from page 214 20 mm 44 mm
15 mm
MASTER TUBES Quiet and weight-optimized cable carriers ■ Extremely quiet due to internal noise damping system ■ Favorable ratio of inner to outer dimensions ■ Standard bend radii, application-specific intermediate radii on request ■ Variable pretension for many different applications possible ■ Can be opened quickly on the inside and outside for cable laying ■ Wide range of options for internal subdivision
MT Series Multivariable cable carrier with extensive accessories ■ Aluminium cover system or plastic cover system available ■ Can be opened quickly on the inside and the outside for cable laying ■ Extremely robust due to stable plate construction 26 mm ■ Enclosed stroke system not sensitive to dirt/contamination 24 mm ■ Many possibilities of inner subdivision ■ Highly wear-resistant, replaceable glide shoes available
TKC Series Easy to assemble, stable cable carriers with variable dimensions ■ Robust, even with large additional loads ■ Various separation options ■ Replaceable glide shoes made of highly wear-resistant special plastic with very low friction coefficient for gliding applications
175 mm
from page 224 60 mm
53 – 300 mm
from page 230
87 mm
800 mm
from page 240 56-80 mm
150-400 mm
42
Subject to change.
■ Solid plastic ■ Easy to open ■ Robust, double stroke system for long unsupported lengths ■ Particularly high torsional rigidity ■ End connectors with integrated strain relief ■ Economically priced standard types
from page 206
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 43
XLT Series Cable carriers with large inside height
from page 246
■ Large dimensions ■ Can be quickly opened on the inside and outside for cable laying ■ Highly wear-resistant, replaceable glide shoes available ■ Different connection variants ■ Different ways of separating the cables ■ Optionally with strain relief
108 mm 105 mm
200-1000 mm
S/SX Series Extremely robust and stable steel chains ■ Available in 1 mm section widths ■ Extremely robust stable steel chains for heavy mechanical loads and harsh environmental conditions ■ Long unsupported lengths also for large additional loads ■ Various types available in different dimensions ■ Link design with special bolts for a long service life
from page 250
104 mm
30 mm
1000 mm
70 mm
CONDUFLEX Closed designer cable carrier ■ Attractive appearance owing to high-grade steel brackets and fiberglass reinforced polyamide frame ■ Very well sealed design ■ With protective straps ideal for hot chips ■ Quiet operation due to small pitch ■ Easy replacement of the crossbars in the case of external damage is possible ■ Easy to shorten or extend at a later date
from page 251 25 mm
72 mm
45 mm
162 mm
MOBIFLEX Enclosed cable carrier with flexible metal helical tube
from page 252
■ Very well sealed design ■ Ideal in case of hot metal chips ■ Unsupported thanks to the inserted, pre-tensioned steel band 167 mm 24 mm
26 mm
170 mm
3D-LINE Cable carriers for 3D-movements Ideal for use on jointed and swivel arm robots · Easy laying by simply pressing in the cables With channel system, it is a universal solution for rotary applications
Subject to change.
ROBOTRAX Cable carriers for 3D movements ■ For three-dimensional movements ■ Open design – Fast cable laying by simple pressing in of the cables – no threading through is necessary 10 mm – Simple inspection of all the cables ■ Can be deployed on robots for swiveling and 40 mm rotational movements: The same system for robot feet and arms ■ Optimum system for long service life of the cables: – The minimum bend radius can be maintained – The cables are cleanly isolated in three separate chambers ■ Special plastic for long service life ■ With channel system, it is a universal solution for rotary applications such as rotary tables and assembly equipment
from page 254 64 mm 31 mm 27 mm
100 mm
43
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 44
Selection of the cable carrier
3
Selection of the product line and type
STEEL-LINE Steel cable carriers – solutions for extreme applications Robust design for heavy mechanical loads · High additional loads and long unsupported lengths possible Best suited for extreme and particular environmental influences – heat resistant
LS/LSX Series Cost-effective steel chains with light design ■ ■ ■ ■ ■ ■ ■
from page 264
Available in 1 mm width sections Improved, dynamic characteristic values due to weight-optimized design 40 % lighter than S 0950 with RS stay variant Long unsupported lengths for small to medium additional loads Chain belts made of specially coated steel or stainless steel Optional central bolt for applications with large loads A cover with steel band for protecting the cables is available on request
S/SX Series Extremely robust and stable steel chains
54-58 mm
84-584 mm
from page 272
■ Available in 1 mm width sections ■ Extremely robust and stable steel chains for heavy mechanical loads and harsh environmental conditions 31 mm ■ Very long unsupported lengths also for large additional loads ■ Joint design with special bolts for a long service life ■ Proven design with chain belts made of galvanized steel or stainless steel ■ Various types available in different dimensions ■ Covers with aluminium cover system or steel strip possible for protection of the cables
370 mm
70 mm
CONDUFLEX Closed designer cable carrier
1500 mm
from page 292
■ Very well sealed design ■ With protective straps ideal for hot chips ■ High-grade steel brackets and fiberglassreinforced polyamide frames ■ Easy to shorten or extend at a later date
25 mm
72 mm
45 mm
162 mm
MOBIFLEX Enclosed cable carrier with flexible metal helical tube
from page 298
■ Very well sealed design ■ Ideal for hot metal chips ■ Flexible metal helical tubes combined with special steel band ■ Unsupported thanks to the inserted, pre-tensioned steel band
167 mm 24 mm
44
170 mm
Subject to change.
26 mm
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 45
Selection of the cable carrier
4
Calculation of the chain length and the connection height
Definition In the case of a unsupported arrangement, the driver connection of the cable carrier is fastened to the movable part of the plant and moves with it in the horizontal direction. The upper trough of the cable carrier does not have any sag worth mentioning and moves freely above the feed guide or the lower trough.
Calculation of the chain length We recommend placing the fixed-point connection in the middle of the travel length. This gives the shortest connection between the fixed and movable driver point and hence the most economical chain length and cable length!
Fixed point in the middle of the travel path LS: Chain length Lk
Unsupported length Lf
LS Lk ≈ ––– + LB 2
LS Lf ≈ ––– + (1 ... 3) x t 2
Chain length Lk rounded off to pitch t
LS = Maximum travel length of the application
LS
Lf
LS 2
t
LB
KR
Fixed point Middle of travel length
Driver movable
l1
Fixed point outside the middle of the travel path LS: Chain length Lk LS Lk ≈ ––– + LB + LV 2 Chain length Lk rounded off to pitch t Please take into consideration the greater unsupported length Lf!
LV = Longitudinal offsets between cable carrier fixed point center of the travel length LS = Maximum travel length of the application
LS
Lf LV
LB
LS 2
Middle of travel length
Calculation of the bend length Bend length LB
Subject to change.
Plastic cable carriers: Steel cable carriers: QUANTUM: TKR: PROFILE, CONDUFLEX: MOBIFLEX:
LB = KR x π + 2 x t LB = KR x π + 4 x t LB = KR x π + 12 x t LB = KR x π + 2 x t LB = KR x π + 9 x t LB = KR x π + KR
45
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 46
Selection of the cable carrier
4
Calculation of the chain length and the connection height
Driver KR
HZ
Schematic illustration unsupported arrangement H = 2 KR + hG H = 2 KR + 1.5 hG H = 2 KR + 4 hG 3 H = 2 KR + 30 mm H = 2 KR + 40 mm H = 2 KR + 58 mm H = 2 KR + 72 mm hG = hM H = 2 KR + 1.5 hG
H
Plastic cable carriers*: MC 1300: QUANTUM: TKR 0150: TKR 0200: TKR 0260: TKR 0280: PROFILE: Steel cable carriers:
Fixed point
Plastic cable carriers Schematic illustration unsupported arrangement
hG
Connection height H
hG
Calculation of the connection height
H KR
HZ
Driver * except MC 1300 Fixed point
Steel cable carriers
Pretension and required installation height Hz To achieve a long unsupported length, KABELSCHLEPP cable carriers are made with pre-tensioning in the standard version. The pre-tensioning effects an elevation of the upper trough in the zone of the unsupported length. Please take the pre-tensioning into consideration â&#x2013; Cable carrier with additional load when determining the required (cables and hoses) passage height HZ.
â&#x2013; Cable carrier without additional load
UMB (Universal Mounting Brackets)
46
Subject to change.
Universal mounting brackets for connecting above, below or at the front.
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 47
Selection of the cable carrier Checking the permissible unsupported length
The load diagram marks the area of the unsupported length Lf, in which the cable carrier does not have any sag worth mentioning. If a greater additional load or a longer travel path is selected, the upper trough begins to sag (see below: Horizontal unsupported arrangement with permissible, desired sag). The specified load diagrams are applicable to an average intrinsic chain weight (average chain width). Please note that with particularly large chain widths or when cover systems are used, a larger intrinsic chain weight and hence a smaller possible additional load is obtained. The following pages show an overview of the load diagrams of our cable carriers. Detailed specifications can be found under the respective chain type.
Lf
Additional load qZ in kg/m
5
30 25 20 15 10 5 0
1 2 3 0 Unsupported length Lf in m
4
0 2 4 Travel length LS in m
8
6
Example: With an additional load of 10 kg the maximum unsupported length Lf is 3 m.
Further procedure, if the unsupported length determined in the load diagram is exceeded* Accept the sag of the upper trough
Subject to change.
Alternatively, there is the option: ■ To select a bigger cable carrier system ■ To allow a cable carrier to "slide in a guide channel" (see guide channels) ■ To use a steel cable carrier
Lf
Additional load qZ in kg/m
By definition, the unsupported length Lf is the length at which the upper trough of the cable carrier does not show any sag worth mentioning. In case of a longer arrangement, or greater additional loads, the upper trough of the cable carrier sags. The cause of this is the elasticity of the material. Proper working of the cable carrier system continues to be guaranteed. Such an arrangement is called a horizontal unsupported arrangement with permissible sag. The length with permitted sag is designated as LD. It is somewhat greater than the unsupported length Lf. Please ask us about the corresponding values. We would be happy to advise you. Please note that with this arrangement, no projecting plant parts should get run over. Maximum possible speed and acceleration are somewhat lower than with arrangements without sag.
LD
30
20
10
0
0
0
2 3 4 1 Unsupported length Lf in m Length with permitted sag LD in m 2
4
6
8
5
10
Travel length LS in m * only cable carriers made of plastic
47
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 48
Load diagrams for unsupported applications BASIC-LINE QuickTrax
2.0
2.0
1.5 0320
1.5
1.0
0.5
0
0202
Additional load qz in kg/m
Additional load q z in kg/m
MONO
0180/0182
0130/0132
0
0.25
0.5
0.75
1.0
1.25
1.0
0.5
0
Unsupported length Lf in m
Additional load qz in kg/m
55
Additional load q z in kg/m
05
6.0
0455
0345
2.0
0250 0
0.75
1.0
1.25
1665
10.0
8.0
4.0
0.5
UNIFLEX Advanced
0665
8.0
0
0.25
Unsupported length Lf in m
UNIFLEX 10.0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
1555
6.0
1455
4.0
1320
2.0
0
Unsupported length Lf in m
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Unsupported length Lf in m
BASIC-LINEPLUS EasyTrax
PROTUM
ET 0320
2.0
0.6
P 0240 1.5
1.0
0.5
ET 0115 0
0
0.25
0.5
Unsupported length Lf in m
48
0.75
1.0
1.25
P 0160 0.2
0
0
0.2
Unsupported length Lf in m
0.4
0.6
0.8
Subject to change.
Additional load qz in kg/m
Additional load qz in kg/m
0.4
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 49
VARIO-LINE K Series
MASTER Serie
KC/KE 0900
30.0
LC 80
25.0
20.0
Additional load qz in kg/m
Additional load qz in kg/m
HC 46
15.0 10.0
0
1.0
HC 33
10.0
10.0
0
LC 60
KC/KE 0650
20.0
2.0
3.0
5.0
0
4.0
40.0 30.0
60.0 50.0
0950
30.0 20.0
10.0
5.0
0
0475 0320 0
1.0
3.0
2.0
5.0
4.0
XL Series
3.5
3.0
4.0
H80 H56
1.0 0
0.5 1.0 1.5 2.0 0 Unsupported length Lf in m
2.5
3.0
3.5
4.0
4.5
5.0
QUANTUM Q 100
12.0
60.0
10.0
50.0
Q 080
8.0 Additional load qz in kg/m
40.0 Additional load qz in kg/m
2.5
2.0
Unsupported length Lf in m
30.0 20.0 10.0 0
2.0
10.0 7.0 5.0 4.0 3.0
Additional load q z in kg/m
Additional load qz in kg/m
100.0
1250
0650
20.0
1.5
TKP Series
1300
50.0
1.0
Unsupported length Lf in m
M Series 65.0
0.5
0
Unsupported length Lf in m
1.0
0
2.0
3.0
4.0
5.0
6.0
6.0
Q 060
4.0
Q 040 2.0 0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
Length with permitted sag LD in m
Unsupported length Lf in m
TKR 12 TKR 0280 10 8 6 TKR 0260 4 3 TKR 0200 Additional load qz in kg/m
150
Subject to change.
TKR 0150
1 0.8 0.6
95, 75, KR 55 KR
2
0.4 0.3 0.2 0.1
0
0.5
1
Unsupported length Lf in m
1.5
2
2.5
3
49
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 50
Load diagrams for unsupported applications TUBE-SERIES CoverTrax
UNIFLEX TUBES 0665
10.0
8.0
0555
0600
Additional load qz in kg/m
Additional load qz in kg/m
13.0 12.0 11.0 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
0
1.5 0.5 1.0 Unsupported length Lf in m
2.0
3.0
2.5
3.5
6.0
0455
4.0
0345
2.0
0 0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Unsupported length Lf in m
MASTER TUBES
MT SERIES
20.0
MT 1300
60.0
50.0 MT 1250 40.0 30.0 MT 0950 MT 0650 20.0 Additional load qz in kg/m
10.0
10.0
5.0
0
0.5
0
1.0
1.5
2.0
2.5
3.0
5.0
MT 0475
0 0
3.5
TKC Series
4.0
5.0
H80
60.0 50.0
60.0
H56
30.0 20.0
Additional load qz in kg/m
50.0
10.0 7.0 5.0 4.0 3.0
Additional load qz in kg/m
3.0
2.0
XLT Series
100.0
2.0 1.0
40.0 30.0 20.0 10.0 0
0 0
0.5
1.0
1.5
2.0
Unsupported length Lf in m
50
1.0
Unsupported length Lf in m
Unsupported length Lf in m
2.5
3.0
3.5
4.0
4.5
5.0
2.0 1.0 0 Unsupported length L f in m
3.0
4.0
5.0
6.0
Subject to change.
Additional load qz in kg/m
15.0
Selection
01_Einleitung_A5_GB 16.06.11 16:13 Seite 51
STEEL-LINE LS/LSX 1050 30.0
S/SX 0650, 0950, 1250, 1800
LS 1050
60.0
LSX 1050
50.0
Additional load qz in kg/m
Additional load qz in kg/m
SX 1800 S 1250 SX 1250 S 0950
40.0
20.0
10.0
0
S 1800
1.0
0
2.0
3.0
4.0
30.0 20.0
SX 0650
10.0 0
5.0
1.0
0
2.0
S/SX 2500, 3200
1000.0
S 3200 SX 3200
200.0
SX 2500 Additional load qz in kg/m
Additional load qz in kg/m
S 2500
100.0
50.0 25.0
2.0
0
4.0
6.0
8.0
10.0
12.0
8.0
9.0
SX 7000
S 6000 SX 6000
S 5000
50.0
20.0 0
2.0
4.0
6.0
8.0
10.0
12.0
Unsupported length Lf in m
MOBIFLEX
CONDUFLEX CF 175
MF 170
8.0 CF 120 CF 115
10.0
7.0
SX 5000
Unsupported length Lf in m
20.0
6.0
S 7000
500.0
75.0
0
5.0
4.0
S/SX 5000, 6000, 7000
125.0 100.0
3.0
Unsupported length Lf in m
Unsupported length Lf in m
150.0
SX 0950 S 0650
MF 110
6.0 CF 060
5.0 4.0 3.0
Additional load qz in kg/m
Additional load qz in kg/m
CF 085 CF 055
2.0 1.0
0
0
0.5
1.0
Subject to change.
Unsupported length Lf in m
1.5
2.0
2.5
3.0
MF 080
4.0
MF 050 MF 030
2.0
0
0
0.5
1.0
1.5
2.0
2.5
Unsupported length Lf in m
51
Service life
01_Einleitung_A5_GB 16.06.11 16:13 Seite 52
Long service life of the cables Frame stays made of aluminium Low jacket wear is an essential requirement for a long service life of the cables in the cable and hose carrier system. As well as the jacket material, the stay material as cable support is also responsible for the jacket wear. We have examined the wear of different cables depending on the stay material in extensive series of tests. Thereby, already existing test results have been confirmed several times. Aluminium as a support is very gentle on the sheathing of cables. This result is independent of the cable manufacturer and applies to the most common jacket materials.
As well as the good abrasion index, aluminium is particularly suitable as stay material due to its high strength for a low intrinsic weight. Chain widths up to 1000 mm can be achieved without the chain being particularly stressed due to additional weight.
TIP: Jacket wear on aluminium stays The jacket wear test shows up to 13 times greater jacket wear of PVC cables on plastic stays as compared with aluminium stays.
Save costs due to low jacket wear for cables
Jacket wear
13.0
4.1 1.0
Aluminium
Fibre glass reinforced plastic, optimized stay geometry
Fibre glass reinforced plastic, simple stay geometry
â&#x2013; Jacket wear of PVC cables against stays scaled against aluminium
Cable carriers made of special materials For special ambient conditions, there are cable carriers made of special materials available. Please do get in touch with us, we would be happy to advise you.
52
Cold storage resistant cable carriers
Ex-protected cable carriers
ESD cable carriers
Subject to change.
High-temperature-resistant cable carriers
2-shottechnology
01_Einleitung_A5_GB 16.06.11 16:13 Seite 53
2-shot-technology Component 1: flexible – quick cable laying Component 2: very stable – large unsupported length The 2-shot-technology of our new cable carriers makes it possible to unite seemingly non-integral characteristics: Ruggedness and Flexibility. Cable carriers should be very rugged and have an extensive supporting length. At the same time they should afford quick and easy set-up. The new cable carriers EasyTrax 0320 and QuickTrax unite these qualities through an innovative design and the materials combination of hard chain elements made of fiberglass reinforced material with lamella crossbars or film hinges made of specially formulated flexible synthetics/plastics.
EasyTrax 0320
QuickTrax 0320 flexible film hinge
flexible lamella crossbars
Subject to change.
hard chain link of fiberglass reinforced material
■ Cables can pushed in quickly and easily thanks to flexible swivel joint
hard chain link of fiberglass reinforced material
■ Hand opening – opening and closing even without tools.
53
ESD
01_Einleitung_A5_GB 16.06.11 16:13 Seite 54
Conductive ESD cable carriers Electrostatic discharges (ESD) represent a hazard for the manufacture and processing of electronic components. They cannot be processed without suitable protection. The requirements for materials, tools and thus also cable carriers are defined by the ESD standard DIN EN 61340. Our proven ESD cable carriers, which are manufactured from our KS-PA/ESD material, meet the requirements of the ESD standards with regard to discharge capability and resistance behavior. The increasing miniaturization of semiconductor components is leading to greater vulnerability to ESD, and thus to the need for improved ESD protection. This necessitates a lower surface resistance of the plastic cable carriers used in handling and assembly.
Low surface resistance with Nanotubes
54
Subject to change.
Cable carriers with Nanotubes ■ low surface resistance: ≤ 105 Ω ■ significantly exceed the values required by the ESD standard ■ areas of application: Chip handling, semiconductor production, electronics production, solar technology
Our ESD material is modified through the use of nanotechnology and the addition of carbon nanotubes among other things. Carbon nanotubes, which are used as a functional filler, have high electrical conductivity thanks to their graphitic surface structure. Carriers made of this material, with their surface resistance of ≤ 105 Ω, far exceed the values required in the ESD standard. Carbon nanotubes have a diameter of a few nanometers and a length of up to several micro-meters.
ESD
01_Einleitung_A5_GB 16.06.11 16:13 Seite 55
Quality with a test report
Higher conductivity of the entire carrier
Each ESD cable carrier with Nanotubes technology comes with a KABELSCHLEPP test report.
Thanks to the large specific surface and the extremely even distribution of the nanotubes in the material, a good conductivity is also achieved at the contact points between the chain links and thus over the entire length of the carrier. Thus, with a 125 link (= 4000 mm) long KABELSCHLEPP cable carrier of type ET 0320.025.030.038 made of ESD material, a resistance of ≤ 105 Ω was measured.
KG
Subject to change.
130 %
High conductance even after hundreds of thousands of motion cycles Surface resistance ET 0320.030.028-544 ESD material 1.00E+09
125 %
1.00E+08
120 %
1.00E+07
110 % 105 % 100 % 95 % 90 % 85 % 80 %
Mb (Nm) EI (Nm2)
Surface resistance (ohms)
115 %
ESD Nano
Modification of the fiberglass reinforced material with Nanotubes makes the cable carriers even more stable. The Nanotubes have a multiple times higher tensile strength than steel, at a sixth of the weight. This likewise increases the mechanical characteristics of cable carriers made of ESD material, while retaining high elasticity. This effect is also used successfully in many types of sports equipment such as tennis rackets, bicycles and golf clubs.
high stability
Standard
High stability
1.00E+06 1.00E+05 1.00E+04 1.00E+03 1.00E+02
1.00E+01 1.00E+00
200 400 600 800 0 Number of travel cycles (in thousands) min max
1000
■ The test shows that the surface resistance of the entire cable carrier decreases during the run-off phase, and then remains constant at 10 k ohm.
55
Selection
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:54 Seite 56
56
BASIC LINE
Selection
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:54 Seite 57
BASIC-LINE Solid plastic cable carriers with fixed chain widths ■ Economically priced solutions for standard applications ■ Types with fixed or openable brackets ■ Many types available immediately ex-stock world wide
MONO
page 58
Cable carriers with simple design for standard applications
QuickTrax
page 70
Compact and cost-effective cable carriers in two-component technology
UNIFLEX Advanced
page 78
Light, quiet all-rounder with wide range of applications
UNIFLEX
page 92
Proven cable carrier with many opening and cover variants
57
BASIC LINE
Selection
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:54 Seite 58
58
MONO Cable carriers with simple design for standard applications*
Inside heights 10 – 19
■ Cost-effective cable carrier ■ Simple and quick assembly ■ Almost all types available immediately ex stock all around the world ■ TÜV design approved in accordance with 2PfG 1036/10.97
Inside widths 6 – 40
UNIFLEX Advanced replaces MONO 0450/0625
+ improved design + more cost effective > from page 12
Chain links made of plastic
Inside space is gentle on the cables – no interfering edges Connectors with integrated strain relief
kabelschlepp.de
NOTE:
Types with single-part chain links
Subject to change.
Fon: +49 2762 4003-0
Types with openable brackets
Small types for restricted installation conditions
Fast shortening/extending due to simple connection of the chain links
Different connection options by simply changing the connectors
* Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
59
Selection BASIC LINE
MONO
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:54 Seite 59
MONO Inside heights
Overview MONO
Types 0130, 0180 with hinged, openable brackets
10 â&#x20AC;&#x201C; 19 Inside widths 6 â&#x20AC;&#x201C; 40
kabelschlepp.de
hi KR Bi
Type
0130 0180
hi
10 15
Bi
6-40 10-40
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
40 70
10 10
50 50
62 64
60
Types 0132, 0202, 0182 with fixed brackets
hi KR Bi
Type
0132 0182 0202
hi
10 15 11
Bi
6-40 10-40 6-20
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
40 70 70
10 10 10
50 50 50
62 64 66 Dimensions in mm
Subject to change.
Fon: +49 2762 4003-0
Dimensions in mm
Use our free project planning service.
BASIC LINE
Selection
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:54 Seite 60
Overview MONO
Type 0320 with fixed brackets
Inside heights 10 – 19 Inside widths 6 – 40
hi
Bi
Type
0320
hi
19
Bi
13-37
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
80
10
50
Page 68
kabelschlepp.de
KR
NOTE:
UNIFLEX Advanced replaces MONO 0450/0625
Subject to change.
+ improved design + more cost effective > from page 12
Fon: +49 2762 4003-0
Dimensions in mm
61
Selection BASIC LINE
MONO
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:54 Seite 61
MONO Inside height
Types 0132 and 0130 Type 0132
Type 0130
Inside/Outside: Not to be opened
Outside: Hinged, openable brackets
10 12.5
10 12.5
10 Inside widths
Bi Bk
t Bi Bk
KR
KR
t
6 â&#x20AC;&#x201C; 40
Dimensions and intrinsic chain weight kabelschlepp.de
Type
hi Bi Bk mm mm mm 10 6 12 10 10 16 10 15 21 10 20 26 10 30 36 10 40 46
0132.06 0132.10 0132.15 0132.20 0132.30 0132.40
Intrinsic chain weight kg/m 0.13 0.14 0.15 0.16 0.18 0.20
Type 0130.06 0130.10 0130.15 0130.20 0130.40
hi Bi Bk mm mm mm 10 6 12 10 10 16 10 15 21 10 20 26 10 40 46
Intrinsic chain weight kg/m 0.13 0.14 0.15 0.16 0.20
Bend radius and pitch Types 0132 and 0130
Fon: +49 2762 4003-0
Pitch t = 13.0 mm
Bend radii KR mm 28
20
37
Load diagram for unsupported length Lf depending on the additional load
Unsupported length Lf LS
0.3
Lf
Additional load qz in kg/m
0.2
0 0
0.1
0.2
0.3
0.4
0.5
Unsupported length Lf in m
Example of ordering Cable carrier
0130 Type
62
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
0.1
Connection
.
10 Inside width Bi in mm
-
28 Bend radius KR in mm
-
390 Chain length Lk in mm (without connection)
FA/MA Connection Fixed point/ Driver
Subject to change.
Use our free project planning service.
BASIC LINE
Selection
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:54 Seite 62
Types 0132 and 0130 Connection dimensions
Inside height
Plastic connectors with integrated strain relief
nz
8 7 20 27.5
For Type 0130.06 / 0130.10 / 0130.15 / 0130.20 /
Short connectors without strain relief are also available for restricted installation conditions. Please contact us.
8
7 11 20 27.5
0132.06 0132.10 0132.15 0132.20
nz
For Type 0132.30 0130.40 / 0132.40
Type
Bi mm
Bk mm
bA mm
nZ
0130.06 / 0132.06 0130.10 / 0132.10 0130.15 / 0132.15 0130.20 / 0132.20 0132.30 0130.40 / 0132.40
6 10 15 20 30 40
12 16 21 26 36 46
– – – – 22 32
1 1 2 2 3 4
Inside widths 6 – 40
kabelschlepp.de
l1
bA Bi Bi + 6
Bi Bi + 6
H
1.5
Lk
10
3.2
3.2
Connection variants Connection point MA (Standard)
Driver MI
FI
M – Driver F
– Fixed point
Fon: +49 2762 4003-0
The dimensions of the fixed point and driver connections are identical.
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
Fixed point
Subject to change.
FA (Standard)
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 342). The connection type can subsequently be altered simply by varying the connectors.
63
Selection BASIC LINE
MONO
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:54 Seite 63
MONO Inside height
Types 0182 and 0180 Type 0182
Type 0180
Inside/Outside: Not to be opened
Outside: Hinged, openable brackets
15 18
15 18
15 Inside widths
Bi Bk
Bi Bk
t
KR
KR
t
10 â&#x20AC;&#x201C; 40
Dimensions and intrinsic chain weight kabelschlepp.de
Type
hi Bi Bk mm mm mm 15 10 18 15 15 23 15 20 28 15 30 38 15 40 48
0182.10 0182.15 0182.20 0182.30 0182.40
Intrinsic chain weight kg/m 0.23 0.24 0.25 0.28 0.30
Type 0180.10 0180.15 0180.20 0180.30 0180.40
hi Bi Bk mm mm mm 15 10 18 15 15 23 15 20 28 15 30 38 15 40 48
Intrinsic chain weight kg/m 0.23 0.24 0.25 0.28 0.30
Bend radius and pitch Types 0182 and 0180
Fon: +49 2762 4003-0
Pitch t = 18.0 mm
Bend radii KR mm 37
28
50
Load diagram for unsupported length Lf depending on the additional load
Unsupported length Lf LS
0.8
Lf
Additional load qz in kg/m
0.6
0.4
0.2
0 0
0.4
0.6
0.8
Example of ordering Cable carrier
0180 Type
64
0.2
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Connection
.
30 Inside width Bi in mm
-
37 Bend radius KR in mm
-
720 Chain length Lk in mm (without connection)
FA/MA Connection Fixed point/ Driver
Subject to change.
Use our free project planning service.
BASIC LINE
Selection
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:55 Seite 64
Types 0182 and 0180 Connection dimensions
Inside height
Plastic connectors with integrated strain relief
15
3.2
nz
8 7 25 32.5
Short connectors without strain relief are also available for restricted installation conditions. Please contact us.
bA
Bi Bi + 8
l1
8
7 11
Bi Bi + 8
Inside widths 10 – 40
nz
Type
For Type 0180.30 / 0182.30 0180.40 / 0182.40 Bi mm
Bk mm
bA mm
0180.10 / 0182.10 10 18 – 0180.15 / 0182.15 15 23 – 0180.20 / 0182.20 20 28 – 0180.30 / 0182.30 30 38 22 0180.40 / 0182.40 40 48 32 The dimensions of the fixed point and driver connections are identical.
nZ 1 2 2 3 4
Connection variants Connection point MA (Standard)
Driver
MI
FI
M – Driver F
kabelschlepp.de
25 32.5
For Type 0180.10 / 0182.10 0180.15 / 0182.15 0180.20 / 0182.20
– Fixed point
Fon: +49 2762 4003-0
Lk
H
1.5
3.2
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
Fixed point
Subject to change.
FA (Standard)
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 342). The connection type can subsequently be altered simply by varying the connectors.
65
Selection BASIC LINE
MONO
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:55 Seite 65
MONO
Type 0202 Inside/Outside: Not to be opened
Inside height 11 15
11 Bi Bk
Inside widths
KR
t
6 â&#x20AC;&#x201C; 20
Dimensions and intrinsic chain weight hi Bi Bk mm mm mm 11 6 13 11 10 17 11 15 22 11 20 27
0202.06 0202.10 0202.15 0202.20
Bend radius and pitch 50
Load diagram for unsupported length Lf depending on the additional load
Unsupported length Lf
1.0
LS Lf
0.8
Additional load qz in kg/m
Fon: +49 2762 4003-0
Pitch t = 20.0 mm
Bend radii KR mm 28 38
18
0.6
0.4
0.2
0 0
0.2
0.4
0.6
0.8
1.0
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Example of ordering Cable carrier
0202 Type
66
Intrinsic chain weight kg/m 0.14 0.15 0.16 0.17
Connection
.
10 Inside width Bi in mm
-
28 Bend radius KR in mm
-
460 Chain length Lk in mm (without connection)
FA/MA Connection Fixed point/ Driver
Subject to change.
kabelschlepp.de
Type
Use our free project planning service.
BASIC LINE
Selection
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:55 Seite 66
Type 0202 Connection dimensions
Inside height
Plastic connectors with integrated strain relief
Bi 3.2
Lk
l1
8
Bi + 7
H
1.5
11 Inside widths
nz
6 – 20
7
Type
Bi mm
Bk mm
nZ
0202.06 0202.10 0202.15 0202.20
6 10 15 20
13 17 22 27
1 1 2 2
kabelschlepp.de
25 32.5
The dimensions of the fixed point and driver connections are identical.
Connection variants Connection point
Driver
MI
FI
Fixed point
M – Driver F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
Fon: +49 2762 4003-0
MA (Standard)
FA (Standard)
Subject to change.
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 342). The connection type can subsequently be altered simply by varying the connectors.
67
Selection BASIC LINE
MONO
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:55 Seite 67
MONO
Type 0320 Inside/Outside: Not to be opened
19 25
19
19 25 27
Inside height
Inside widths
Bi Bk
KR
t
13 â&#x20AC;&#x201C; 37
Bi Bk
Type 0320.20 / .30
Type 0320 / .42 / .52 / .62 â&#x20AC;&#x201C; with glide runners
Dimensions and intrinsic chain weight kabelschlepp.de
Type 0320.20 / .30 Type 0320.20 0320.30
Type 0320 / .42 / .52 / .62
hi Bi Bk mm mm mm 19 13 24 19 19 30
Intrinsic chain weight kg/m 0.32 0.35
Type 0320.42 0320.52 0320.62
Intrinsic chain weight kg/m 0.39 0.44 0.47
Type 0320 / .42 / .52 / .62
Bend radii KR mm 47
37
Bend radii KR mm 47 77
37
77
Pitch t = 32.0 mm
Fon: +49 2762 4003-0
hi Bi Bk mm mm mm 19 24 35 19 29 40 19 37 48
Bend radius and pitch Type 0320.20 / .30
100
Pitch t = 32.0 mm
Load diagram for unsupported length Lf depending on the additional load
Unsupported length Lf
1.5
LS Lf
Additional load qz in kg/m
1.0
0.5
0 0
0.4
0.6
0.8
1.0
1.2
Example of ordering Cable carrier
0320.42 Chain type
68
0.2
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Connection
77 Bend radius KR in mm
-
800 Chain length Lk in mm (without connection)
FA/MA Connection Fixed point/ Driver
Subject to change.
Use our free project planning service.
BASIC LINE
Selection
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:55 Seite 68
Type 0320 Connection dimensions
Inside height
Plastic connectors with integrated strain relief 7 7
1.5 B1 Bi BAW
1.5
Bi BAW
5.5
14 9 50 62
l1
13 – 37
14 9 50 62
Type 0320.20
Inside widths
Type 0320.42 / .52 / .62
Connection dimensions at fixed point connection: BAW = Bi + 5.5 B1 = Bi – 12.5
Type
7 nZ Bi BAW
3
0320.20 0320.30 0320.42 0320.52 0320.62
Connection dimensions at driver connection: BAW = Bi + 11 B1 = Bi – 10.5
14 9 50 62
Bi mm 13 19 24 29 37
Bk mm 24 30 35 40 48
nz 1 2 2 3 4
Type 0320.30
kabelschlepp.de
Lk
19
nZ
nZ
Connection point M – Driver
MH M A (Standard)
Driver
MI MK FK FI
Fixed point
F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated through 90° to the outside
K
– Threaded joint, rotated through 90° to the inside
Fon: +49 2762 4003-0
Connection variants
FA (Standard) FH
Subject to change.
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 342). The connection type can subsequently be altered simply by varying the connectors.
69
Selection BASIC LINE
MONO
02_01_Basic-Line_Mono_A5_GB 08.06.11 21:55 Seite 69
BASIC LINE
Selection
02_02_Basic-Line_QuickTrax_A5_GB 16.06.11 09:21 Seite 70
70
QuickTrax Compact and cost-effective cable carriers in two-component technology
Inside height ■ Extremely fast and easy cable laying thanks to crossbar with film hinge ■ Very quiet thanks to integrated noise damping system ■ Stable chain construction ■ Extensive unsupported length ■ High torsional rigidity
20 Inside widths 15 – 50
Extensive unsupported length Gentle on the cables – interior space without projecting edges Single-part mounting brackets with integratable strain relief devices
Very quiet thanks to internal noise damping system
kabelschlepp.de
Intelligent 2-shot-design: hard cable carrier body, soft crossbars
Chain links made of plastic
Designs with inward or outward opening crossbars
Subject to change.
Every chain link is made of two different materials: ■ Hard cable carrier body made of fiberglass-reinforced material ■ Crossbars with film hinge made of flexible special plastic
Easy to open
Fon: +49 2762 4003-0
Quick and easy to open
Dividers and height separations for cable separation
High side stability
Reliable cable separation
71
Selection BASIC LINE
QuickTrax
02_02_Basic-Line_QuickTrax_A5_GB 16.06.11 09:21 Seite 71
QuickTrax Inside height
Overview QuickTrax
Design 030 with outward opening brackets
20 Inside widths 15 â&#x20AC;&#x201C; 50
hi KR Bi
Fon: +49 2762 4003-0
kabelschlepp.de
Type
QT 0320.030
hi
20
Bi
15-50
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
80
10
50
Page 74 Dimensions in mm
Design 040 with inward opening brackets
Bi
hi KR
72
Type
QT 0320.040
hi
20
Bi
15-50
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
80
10
50
Page 74 Dimensions in mm Subject to change.
Use our free project planning service.
BASIC LINE
Selection
02_02_Basic-Line_QuickTrax_A5_GB 16.06.11 09:21 Seite 72
The 2-shot-technology of QuickTrax 0320 makes it possible to unite seemingly non-integral characteristics: Ruggedness and Flexibility. Cable carriers should be very rugged and have an extensive supporting length. At the same time they should afford quick and easy set-up. QuickTrax 0320 unites these qualities through an innovative design and the materials combination of hard chain elements made of fiberglass reinforced material with crossbars with film hinges made of specially formulated flexible synthetics/plastics.
KG
20 Inside widths 15 â&#x20AC;&#x201C; 50
high stability
kabelschlepp.de
high flexibility
flexible film hinge
Inside height
hard chain link of fiberglass reinforced material
Thanks to their special shaping and flexible material, the crossbars can be unlocked very easily by hand. They can also be opened just as easily with a screwdriver. The crossbars are connected to the carrier by a film hinge so that they cannot be lost, and thus remain attached to the chain link even when they are open.
Fon: +49 2762 4003-0
Hand opening â&#x20AC;&#x201C; opening and closing even without tools
High side stability through locking in the stroke system
Subject to change.
The stops are locked in the bend radius stop and pretension stop. This prevents snapping out in these areas and achieves very high lateral stability.
73
Selection BASIC LINE
The 2-shot-technology of QuickTrax 0320
QuickTrax
02_02_Basic-Line_QuickTrax_A5_GB 16.06.11 09:21 Seite 73
QuickTrax Inside height
Type QT 0320 Design 030
Design 040
Outside: Hinged, openable brackets
Inside: Hinged, openable brackets
20 Inside widths hi
hG
kabelschlepp.de
Bk
hi
Bi
Bi
Bk
t
KR
hG
KR
15 â&#x20AC;&#x201C; 50
t
Dimensions and intrinsic chain weight Type
hi
hG
QT 0320
20
25.5
Inside widths Bi Intrinsic chain weight 25 38 0.28 0.42
15* 0.18
* on request
Bk 50* 0.55
Bi + 12
Dimensions in mm/Weights in kg/m
Bend radius and pitch 28
Pitch t = 32.0 mm
Bend radii KR mm 48 75
38
100
125*
* on request
for unsupported length Lf depending on the additional load
LS Lf 1.5
1.0
0.5
0 0
0.25
0.5
0.75
1.0
1.25
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Example of ordering Cable carrier
QT 0320 . Type
Divider system
030 Design
.
38 Inside width Bi in mm
-
48 Bend radius KR in mm
-
640 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
1 Number of dividers nT
FA/MA Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
74
Unsupported length Lf
2.0
Additional load qz in kg/m
Fon: +49 2762 4003-0
Load diagram
Use our free project planning service.
BASIC LINE
Selection
02_02_Basic-Line_QuickTrax_A5_GB 16.06.11 09:21 Seite 74
Type QT 0320 Divider system TS 0
Inside height
KR
sT
In the standard version, the divider systems are mounted on every second chain link.
Divider system TS 1 with continuous height subdivision made of aluminium ST mm 2
SH mm 2.4
15 â&#x20AC;&#x201C; 50
sH
QT 0320
hi mm 20
Inside widths
hi
Type
20
kabelschlepp.de
hi ST mm mm QT 0320 20 2 The dividers can be moved in the cross section.
hi
Type
Subject to change.
In the standard version, the divider systems are mounted on every second chain link.
Fon: +49 2762 4003-0
KR
The dividers can be moved in the cross section.
75
Selection BASIC LINE
QuickTrax
02_02_Basic-Line_QuickTrax_A5_GB 16.06.11 09:21 Seite 75
QuickTrax
Type QT 0320 Connection dimensions
Inside height
Plastic connectors with integrated strain relief 6.5
Lk
15 27 14 7 38 53
l1
15 – 50
4
4 6
Inside widths
14 7 38 53
For chain width Bi = 15 mm
For chain width Bi = 25 mm 6.5
35 50 62 4
4
23 38 50
6.5
kabelschlepp.de
10 25 37
6.5
20
7 38
14 7 38 53
53
For chain width Bi = 38 mm
For chain width Bi = 50 mm
The dimensions of the fixed point and driver connections are identical.
Fon: +49 2762 4003-0
Type QT 0320. … .15 QT 0320. … .25 QT 0320. … .38 QT 0320. … .50
76
Bi 15 25 38 50
Bk 27 37 50 62
nZ 2 3 4 5 Dimensions in mm
Mounting brackets without a strain relief comb are also available – please contact us.
Subject to change.
Use our free project planning service.
BASIC LINE
Selection
02_02_Basic-Line_QuickTrax_A5_GB 16.06.11 09:21 Seite 76
Type QT 0320 Connection variants Connection point
Inside height
M – Driver
MH M A (Standard)
Driver
MI MK FK FI
Fixed point
F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated through 90° to the outside
K
– Threaded joint, rotated through 90° to the inside
20 Inside widths 15 – 50
Fon: +49 2762 4003-0
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 343). The connection type can subsequently be altered simply by varying the connectors.
kabelschlepp.de
FA (Standard) FH
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354
77
Selection BASIC LINE
QuickTrax
02_02_Basic-Line_QuickTrax_A5_GB 16.06.11 09:21 Seite 77
BASIC LINE
Selection
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:57 Seite 78
78
Inside heights
Light, quiet all-rounder with wide range of applications*
20 – 44 Universal connectors (UMB) with integratable strain relief comb Favorable ratio of inner to outer width
Robust, double stroke system for long unsupported lengths Very quiet thanks to internal noise damping system Single-part end connector with integratable strain relief comb
Inside widths 25 – 250
Single-part chain links (design 020) Designs with inward or outward opening brackets
Extremely fast and easy to open due to ball joint mechanism
kabelschlepp.de
■ Cost-effective cable carrier ■ Weight-optimized chain geometry ■ Particularly high torsional rigidity
Simple divider fastening Many separation options for the cables
Fon: +49 2762 4003-0
Lateral wear surfaces
UNIFLEX Advanced 1665 with mounting frame stay
Subject to change.
The mounting frame stay can be used to reliably route cables with a very large diameter such as extraction hoses, which diameters are greater than the clearance height of the chain links can be routed.
Dividers can be fixed for installations where the carrier is rotated through 90° and applications with high transverse accelerations – no additional spacers are needed
Lateral wear surfaces – for long service life for applications where the carrier is rotated through 90°
Simple fixing of strain relief comb or C-Rail in the connector
** Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
79
Selection BASIC LINE
UNIFLEX
UNIFLEX Advanced
Advanced
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:57 Seite 79
UNIFLEX
Advanced
Inside heights
Overview UNIFLEX Advanced
Design 020 with enclosed frame
20 â&#x20AC;&#x201C; 44 Inside widths 25 â&#x20AC;&#x201C; 250
hi KR
kabelschlepp.de
Bi
Type
1320.020 1455.020 1555.020 1665.020
hi
20 26 38 44
Bi
38-50 25-103 50-150 50-250
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
80 120 125 150
10 10 9 8
50 50 45 40
82 82 82 82
Fon: +49 2762 4003-0
Dimensions in mm
Design 030 with outward opening and detachable brackets
hi
80
KR Bi
Type
1455.030 1555.030 1665.030
hi
26 38 44
Bi
25-103 50-150 50-250
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
120 125 150
10 9 8
50 45 40
82 82 82 Dimensions in mm
Subject to change.
Use our free project planning service.
BASIC LINE
Selection
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:57 Seite 80
Design 040 with inward opening and detachable brackets
Inside heights 20 – 44 Inside widths
Bi
25 – 250 hi
Type
hi
1455.040 1555.040 1665.040
26 38 44
Bi
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
120 125 150
10 9 8
50 45 40
82 82 82
25-103 50-150 50-250
kabelschlepp.de
KR
UNIFLEX Advanced 1665 with mounting frame stay The mounting frame stay can be used to reliably route cables with a very large diameter, such as extraction hoses, which diameters are greater than the clearance height of the chain links can be routed.
114 mm
139 mm
164 mm
Fon: +49 2762 4003-0
Dimensions in mm
189 mm
■ Different inside heights for different cable diameters
Subject to change.
Additional chambers for further cables Routing of additional cables with small diameters such as electrical or hydraulic cables is possible in the chambers under the main chamber. Dividers can be used for additional separation of the cables. Do you need further information? Please do get in touch with us, we will be pleased to help you.
81
Selection BASIC LINE
UNIFLEX
Overview UNIFLEX Advanced
Advanced
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:57 Seite 81
UNIFLEX
Advanced
Inside heights
Types 1455, 1555 and 1665 Design 020
Design 030
Design 040
Inside/Outside: Not to be opened
Outside: Hinged, openable (on the right/left) and detachable brackets
Inside: Hinged, openable (on the right/left) and detachable brackets
20 – 44
kabelschlepp.de
Bi Bk
KR
t
hi
hG
hi
hG
hi
25 – 250
hG
Inside widths KR
Bi Bk
Bi Bk
t
KR
t
Dimensions and intrinsic chain weight Type
hi
hG
1320
20
25.5
1455
26
36
1555
38
50
1665
44
60
38 0.40 25 0.73 50 1.13 50 1.67
50 0.43 38 0.75 75 1.23 75 1.80
– – 58 0.80 90* 1.29 100 1.92
Inside widths B Intrinsic chain weight – – – – – – – – 78 103 – – 0.88 0.98 – – 100 125 150 – 1.32 1.42 1.51 – 125 150 175 200 2.06 2.18 2.31 2.43
* only Design 030 / KR 100 available
Bk – – – – – – 225 2.57
– – – – – – 250 2.70
Bi + 12 Bi + 16 Bi + 18 Bi + 22
Dimensions in mm/Weights in kg/m
Fon: +49 2762 4003-0
Bend radius and pitch Type 1320 1455 1555 1665
28 52 63 75
* on request
38 65 80 100
48 95 100 120
Bend radii KR mm 75* 100* 125 150 125 160 140 200
125* 180 200 250
– 200 230** 300
– 225* – –
Pitch: 1320: t = 32.0 mm 1455: t = 45.5 mm 1555: t = 55.5 mm 1665: t = 66.5 mm
** Bi 50 mm on request
Load diagram for unsupported length Lf depending on the additional load
Lf
8.0
Additional load qz in kg/m
LS
1555
6.0
1455
4.0
1320
2.0
0
0
0.5
1.0
1.5
Unsupported length Lf in m
2.0
2.5
3.0
3.5
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Subject to change.
82
Unsupported length Lf
1665
10.0
Use our free project planning service.
BASIC LINE
Selection
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:57 Seite 82
Divider system TS 0 (Type 1320) Inside heights
hi ST mm mm 1320 20 2 The dividers can be moved in the cross section.
hi
Type
20 â&#x20AC;&#x201C; 44
KR
sT
Inside widths
In the standard version, the divider systems are mounted on every second chain link.
kabelschlepp.de
25 â&#x20AC;&#x201C; 250
Divider system TS 1 (Type 1320) with continuous height subdivision made of aluminium
1320
ST mm 2
SH mm 2.4
sH
hi mm 20
hi
Type
KR
The dividers can be moved in the cross section.
Fon: +49 2762 4003-0
In the standard version, the divider systems are mounted on every second chain link.
Example of ordering Cable carrier
Subject to change.
1555 Type
Divider system
.
030 Design
.
100 Inside width Bi in mm
.
125 Bend radius KR in mm
-
1332 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
3 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
83
Selection BASIC LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:57 Seite 83
UNIFLEX
Advanced
Types 1455, 1555 and 1665 Fixing of the dividers
20 – 44 Inside widths
kabelschlepp.de
25 – 250
In the standard version, dividers or the complete divider system (dividers with height separation) can be moved in the cross section (Version A).
Version A (Standard)
Version B
Divider movable
Divider fixed in 2.5 mm steps With fixed dividers, fixing is by means of arresting cams in the foot of the divider.
■ Locking profile in the crossbar
■ Divider with arresting cams
Divider system TS 0 Type 1455 1555 1665
hi mm 26 38 44
ST mm 2.0 2.5 3.0
* aT min = 4 mm for Bi = 38, 58, 78, 103
Version A aT min mm 3.5 5.0 5.0
ax min mm 7 10 10
Version B aT min ax min mm mm 4/5* 7.5 5 10 5 10
ST mm 2.0 2.5 3.0
ax section mm 2.5 2.5 2.5
aT min = 5 mm for Bi = 25
sT
aT
ax
KR
Fon: +49 2762 4003-0
Fixed dividers are available for applications with transverse accelerations and where the carrier is rotated through 90° (Version B). If the fixed installation version is desired, please state this on the order.
hi
Inside heights
aT
Divider system TS 1 for Design 030/040 with continuous height subdivision made of aluminium Version A aT min ax min mm mm 3.5 7 5 10 5 10
Version B aT min ax min ax section mm mm mm 4/5* 7.5 2.5 5 10 2.5 5 10 2.5
84
SH mm 2 4 4
h1 mm 10 14 14
h2 mm – – 28
aT min = 5 mm for Bi = 25
2 sT
3
4 1 5
Subject to change.
* aT min = 4 mm for Bi = 38, 58, 78, 103
ST mm 2.0 2.5 3.0
h1 h2
ST mm 2.0 2.5 3.0
sH
1455 1555 1665
hi mm 26 38 44
hi
Type
KR
Use our free project planning service.
BASIC LINE
Selection
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:57 Seite 84
Divider system TS 3 with section subdivision, partitions made of plastic h1 mm 10 12 14
Inside heights
h2 mm – – 28
The dividers are fixed by the partitions, the complete divider system is movable.
2 3
sT
4
h1 h2
SH mm 2.4 2.4 4.0
sH
1455 1555 1665
ST aT min ax min mm mm mm 5 3.5 7 5 5 10 8 5 10
hi
hi mm 26 38 44
KR
Type
1
20 – 44
5
Inside widths 25 – 250
In the standard version, the divider systems are mounted on every second chain link.
Types 1455 and 1555 ax
SZ 2.4
15
20
ax (Center to center distance, dividers) 25 30 35 40 45 55
16 64
18 68
ax (Center to center distance, dividers) 23 28 32 33 38 43 78 80 88 96 112
65
75
48
58
SZ
Type 1665
Dimensions in mm
Subject to change.
Fon: +49 2762 4003-0
For type 1665, aluminium partitions in 1 mm width sections are available.
SZ 4
kabelschlepp.de
Dimensions of the plastic partitions for TS 3
85
Selection BASIC LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:57 Seite 85
UNIFLEX
Advanced
Types 1455, 1555 and 1665 Strain relief devices for plastic connectors
Inside heights 20 – 44
ZLK – A
ZLK – L
Connecting elements with integrated strain relief combs on both sides (ZLK – A)
Connecting elements with screw-on type strain relief combs (ZLK – L)
Inside widths
The strain relief combs are generally supplied with the connecting elements. The combs are either clipped to the end connectors and bolted together with them, or screwed on at the desired intervals by using additional boreholes, behind the connecting elements.
Connection dimensions for Type 1320 Connecting elements with strain relief combs on one side Type 1320. ... .38
ZLK – A integrated strain relief combs
Bk 50
nZ 4
Maße in mm
23 38 50
4 Lk
l1 7 38
53
Short connectors without strain relief are also available for restricted installation conditions. Please contact us.
The dimensions of the fixed point and driver connections are identical.
Subject to change.
86
Bi 38
6.5
6
Fon: +49 2762 4003-0
kabelschlepp.de
25 – 250
Use our free project planning service.
BASIC LINE
Selection
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:58 Seite 86
Connection dimensions for Type 1455 Inside heights
Connecting elements with strain relief combs on both sides ZLK – A integrated strain relief combs
Type 1455. ... .25 1455. ... .38 1455. ... .58 1455. ... .78 1455. ... .103
ZLK – L screwable strain relief combs schl
7
epp
epp
schl
Bk 41 54 74 94 119
nZ 2 3 4 6 8
Dimensions in mm
l1 6.2
Bi -14
3.5
3
Bi Bi +16
nz
14 42 52.5
14 42 54.5
For chain width Bi = 25 mm
25 – 250
Bi +4 Bi +16
6.2
l1
Inside widths
Bi -14.5
Lk
20 – 44
kabelschlepp.de
Lk
Bi 25 38 58 78 103
For chain width Bi = 38 – 103 mm
The dimensions of the fixed point and driver connections are identical.
Connection dimensions for Type 1555 Type 1555. ... .50 1555. ... .75 1555. ... .100 1555. ... .125 1555. ... .150
ZLK – L screwable strain relief combs 6.4
Lk
Bi -20 Bi Bi + 18
l1
Bk 68 93 118 143 168
nZ 4 6 8 10 12
Dimensions in mm
5
7
nz
Bi 50 75 100 125 150
For chain width Bi 90 mm connectors made of steel are available.
15 54 65.5
Fon: +49 2762 4003-0
Connecting elements with strain relief combs on both sides
The dimensions of the fixed point and driver connections are identical.
Connection dimensions for Type 1665 Connecting elements with strain relief combs on both sides ZLK – L screwable strain relief combs 8.4
Subject to change.
l1
8
Lk
Bi - 20 Bi Bi + 22
7
nz
20.5
Type 1665. ... .50 1665. ... .75 1665. ... .100 1665. ... .125 1665. ... .150 1665. ... .175 1665. ... .200 1665. ... .225 1665. ... .250
Bi 50 75 100 125 150 175 200 225 250
Bk 72 97 122 147 172 197 222 247 272
nZ 4 6 8 10 12 14 16 18 20
Dimensions in mm
60 74.5
The dimensions of the fixed point and driver connections are identical.
87
Selection BASIC LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:58 Seite 87
UNIFLEX
Advanced
Types 1455, 1555 and 1665 Connection variants
Inside heights
Connection point M – Driver
MH
20 – 44
M A (Standard)
Driver
Inside widths 25 – 250
MI MK FK FI
Fixed point
F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated through 90° to the outside
K
– Threaded joint, rotated through 90° to the inside
FH
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 344). The connection type can subsequently be altered simply by varying the connectors.
Gliding elements – the economical solution for gliding applications (Types 1455, 1555, 1665) Replaceable glide shoes made of plastic To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier. Glide shoes for are made of a highly wear-resistant special material. Chain height with glide shoes:
88
1455: hG’ = hG + 2.5 = 38.5 mm 1555: hG’ = hG + 3.0 = 53.0 mm 1665: hG’ = hG + 3.0 = 63.0 mm Chain width with glide shoes:
Minimum bend radii when using glide shoes: 1455: KRmin = 65 mm 1555: KRmin = 80 mm 1665: KRmin = 100 mm
!
By means of a positive snap connection, the glide shoes sit firmly on the chain link.
1455: BEF’ = bi + 19 mm 1555: BEF’ = bi + 22 mm 1665: BEF’ = bi + 27 mm
Subject to change.
Fon: +49 2762 4003-0
kabelschlepp.de
FA (Standard)
Use our free project planning service.
BASIC LINE
Selection
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:58 Seite 88
Universal mounting brackets Inside heights
With plastic UMBs (Universal Mounting Brackets), you can easily connect the UNIFLEX from above, from below, or at head height.
20 – 44 Inside widths 25 – 250
UNIFLEX 1455
Lk
Bi + 9.5 BEF = Bi + 19
l1 = 59.0
kabelschlepp.de
18
36
1455
1455
Bi - 2 Bi + 9.5 BEF = Bi + 19
ø 5.2
10
▲ Assembly options
59.0
UNIFLEX 1555
Bi + 8 Lk
l1 = 80.5
BEF = Bk = Bi + 18
12.5
35 80.5
▲ Assembly options
Fon: +49 2762 4003-0
BEF = Bk = Bi + 18
Bi - 5 Bi + 8
19
1555
1555
50
ø 5.5
UNIFLEX 1665
Bi
Bi + 13 BEF = Bi + 24
22
1665
1665
60
ø 5.5
Bi + 13 Lk
l1 = 92
BEF = Bi + 24
Subject to change.
15 37.5
▲ Assembly options
92
The dimensions of the fixed point and driver connections are identical. When ordering please specify the connection type FU/MU (see ordering key on page 344).
89
Selection BASIC LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:58 Seite 89
UNIFLEX
Advanced
Types 1455, 1555 and 1665 Strain relief devices
Inside heights 20 – 44 Inside widths
One-sided strain relief combs made of plastic (UNIFLEX 1455) The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
kabelschlepp.de
25 – 250
■ Universal mounting bracket with strain relief comb
■ One-sided strain relief comb
Type 1455. ... .25 1455. ... .38 1455. ... .58 1455. ... .78 1455. ... .103
Bi mm 25 38 58 78 103
nz = Number of teeth
nZ 2 3 5 7 9
■ Fixing in the UMB
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
■ Universal mounting bracket with strain relief comb
Type 1555. ... .50 1555. ... .75 1555. ... .90 1555. ... .100 1555. ... .125 1555. ... .150 ■ Fixing in the UMB
90
■ Both-sided strain relief comb
Bi mm 50 75 90* 100 125 150
nZ 3 5 6 7 9 11
nz = Number of teeth on one side of the comb * on request
Type 1665. ... .50 1665. ... .75 1665. ... .100 1665. ... .125 1665. ... .150 1665. ... .175 1665. ... .200 1665. ... .225 1665. ... .250
Bi mm 50 75 100 125 150 175 200 225* 250*
nZ 3 5 7 9 11 13 16 17 19
Subject to change.
Fon: +49 2762 4003-0
Both-sided strain relief combs made of plastic (UNIFLEX 1555/1665)
Use our free project planning service.
BASIC LINE
Selection
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:58 Seite 90
Strain relief devices C-rails for LineFix bracket clamps, SZL strain reliefs and clamps (UNIFLEX 1555/1665) The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
Inside heights 20 – 44 Inside widths
10
1.2
25 – 250
■ Universal mounting bracket with C-rail
■ Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
kabelschlepp.de
LP
11 25
Fon: +49 2762 4003-0
Our LineFix strain reliefs are optimally suited for the C-rails (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 311 onwards).
■ C-rail with LineFix strain relief
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354
91
Selection BASIC LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 08.06.11 21:58 Seite 91
BASIC LINE
Selection
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:58 Seite 92
92
UNIFLEX Proven cable carrier with many opening and cover variants*
Inside heights 17.5 – 44
■ Cost-effective cable carrier ■ Particularly high torsional rigidity ■ TÜV design approved in accordance with 2PfG 1036/10.97
Inside widths Universal connectors (UMB)
15 – 175
NOTE:
+ improved design + more cost effective > from page 12
Designs with inward or outward opening brackets
Robust, double stroke system for long unsupported lengths
Single-part connector with integratable strain relief comb
kabelschlepp.de
UNIFLEX Advanced replaces UNIFLEX 0455/0555/0665 030/040
Subject to change.
Fon: +49 2762 4003-0
Designs covered on one side or on both sides with plastic cover system
Design 030 with outward opening and detachable brackets
Design 040 with inward opening and detachable brackets
Design 050 – covered on one side
Design 060/080 – TUBE SERIES covered cable carriers
** Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
93
Selection BASIC LINE
UNIFLEX
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 93
UNIFLEX Inside heights 17.5 â&#x20AC;&#x201C; 44 Inside widths 25 â&#x20AC;&#x201C; 175
Overview UNIFLEX
Design 030 with outward opening and detachable brackets NOTE:
UNIFLEX Advanced replaces UNIFLEX 0455/0555/0665.030
+ improved design + more cost effective > from page 12 hi KR
Fon: +49 2762 4003-0
kabelschlepp.de
Bi
Type
0250.030 0345.030
hi
17.5 20
Bi
20-80 15-90
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
60 80
10 10
50 50
96 98 Dimensions in mm
Design 040 with inward opening and detachable brackets NOTE:
UNIFLEX Advanced replaces UNIFLEX 0455/0555/0665.040
+ improved design + more cost effective > from page 12
Bi hi KR
94
Type
0345.040
hi
20
Bi
15-90
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
80
10
50
Page 98 Dimensions in mm Subject to change.
Use our free project planning service.
BASIC LINE
Selection
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 94
Overview UNIFLEX
Design 050 – covered on one side
Inside heights 17.5 – 44 Inside widths
Bi
25 – 175
hi
Type
0345.050 0455.050 0555.050 0665.050
hi
20 26 38 44
Bi
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
80 120 125 150
10 10 9 8
50 50 45 40
100 100 100 100
15-65 25-130 50-150 50-175
kabelschlepp.de
KR
TUBE SERIES – covered cable carriers Design 060 with plastic cover system ■ Outside and inside: Covered ■ Inside: Hinged, openable (on the right/left) and detachable cover
Fon: +49 2762 4003-0
Dimensions in mm
Design 080 – lightweight – with plastic cover system
Subject to change.
■ Outside: Detachable cover ■ Inside: Covered
Detailed information can be found in the chapter TUBE SERIES – Covered Cable Carriers from page 214 onwards.
95
Selection BASIC LINE
UNIFLEX
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 95
UNIFLEX
Type 0250 Design 030
Inside height
Outside: Hinged, openable and detachable brackets
17.5 Inside widths 20 â&#x20AC;&#x201C; 80
hi
hG
Bi
kabelschlepp.de
KR
t
Bk
Dimensions and intrinsic chain weight Type
hi
hG
0250
17.5
23
20 0.26
Inside widths Bi Intrinsic chain weight 30 40 50 65 0.31 0.33 0.35 0.38
Bk 80 0.41
Bi + 10
Dimensions in mm/Weights in kg/m
Bend radius and pitch 28
Pitch t = 25.0 mm
Bend radii KR mm 45 60
38
75
100
Unsupported length Lf
2.0
LS Lf
1.5
1.0
0.5
0 0 0.5 Unsupported length Lf in m
1.0
1.5
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Example of ordering Cable carrier
0250 Type
Divider system
.
030 Design
.
40 Inside width Bi in mm
.
45 Bend radius KR in mm
-
650 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
2 Number of dividers nT
FA/MA Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
96
for unsupported length Lf depending on the additional load
Additional load qz in kg/m
Fon: +49 2762 4003-0
Load diagram
Use our free project planning service.
BASIC LINE
Selection
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 96
Type 0250 Divider system TS 0 Type
ST mm
17.5
2 hi
0250
hi mm
sT
Inside height 17.5
KR
The dividers can be moved in the cross section. In the standard version, the divider systems are mounted on every second chain link.
The divider system TS 1 with a central height subdivision (SH = 2.4 mm) is also available for the type 0250.
Inside widths 20 – 80
Connection dimensions Plastic connectors with integrated strain relief
nz
Lk
l1
bA Bi Bi + 10
2.0
Bi Bi + 10
2.0
5.5 H
nz
7.5
13 40.5 52
10 40.5 52
For chain width Bi = 20 mm
For chain width Bi = 30 – 80 mm
kabelschlepp.de
6.5
6.5
The dimensions of the fixed point and driver connections are identical.
Table of dimensions Plastic connecting elements with strain relief combs Bi 20 30 40 50 65 80
Bk 30 40 50 60 75 90
bA – 15 23 33 48 63
nZ 1 2 3 4 5 6
Fon: +49 2762 4003-0
Type 0250 0250 0250 0250 0250 0250
Dimensions in mm
Connection variants Connection point M – Driver
MH M A (Standard)
Driver
MI MK FK FI
Fixed point
F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated through 90° to the outside
K
– Threaded joint, rotated through 90° to the inside
Subject to change.
FA (Standard) FH
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 344). The connection type can subsequently be altered simply by varying the connectors.
97
Selection BASIC LINE
UNIFLEX
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 97
UNIFLEX Inside heights
Type 0345 Design 030
Design 040
Outside: Hinged, openable (on the right/left) and detachable brackets
Inside: Hinged, openable (on the right/left) and detachable brackets
20 Inside widths hi
hG Bi
t
Bi
t
Bk
kabelschlepp.de
Bk
hi
KR
hG
KR
15 – 90
Type
hi
hG
0345
20
28
15 0.43
20 0.45
25 0.46
38 0.50
50 0.53
Bk
65 0.57
90 0.71
– –
– –
Bi + 13
Dimensions in mm/Weights in kg/m
Bend radius and pitch Type 0345
98
Inside widths Bi Intrinsic chain weight
38
50
75
Bend radii KR mm 100 125 150
Pitch t = 34.5 mm –
–
Example of ordering Cable carrier
0345 Type
Divider system
.
040 Design
.
65 Inside width Bi in mm
-
75 Bend radius KR in mm
-
690 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
2 Number of dividers nT
FA/MA Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
Fon: +49 2762 4003-0
Dimensions and intrinsic chain weight
Use our free project planning service.
BASIC LINE
Selection
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 98
Type 0345 Load diagram for unsupported length Lf depending on the additional load
Inside heights
Unsupported length Lf
20
LS Lf
Inside widths
1.5 1.0 0.5 0
0
0.5
1.0
1.5
2.0
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
15 â&#x20AC;&#x201C; 90
kabelschlepp.de
Additional load qz in kg/m
2.0
Divider system TS 0 ST mm 2 sT
KR
The dividers can be moved in the cross section.
Fon: +49 2762 4003-0
0345
hi mm 20
hi
Type
In the standard version, the divider systems are mounted on every second chain link.
Divider system TS 1 with continuous height subdivision made of aluminium SH mm 2
h1 mm 10
2
The dividers can be moved in the cross section.
1 3
KR
sT
h1
ST mm 2
sH
0345
hi mm 20
hi
Type
Subject to change.
In the standard version, the divider systems are mounted on every second chain link.
99
Selection BASIC LINE
UNIFLEX
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 99
UNIFLEX
Types 0345, 0455, 0555 and 0665 Design 050
Inside heights
Outside: Covered Inside: Hinged, openable (on the right/left) and detachable brackets
20 – 44
hG
hi
Bi
t
Fon: +49 2762 4003-0
kabelschlepp.de
Bk
Dimensions and intrinsic chain weight Type
hi
hG
0345
20
28
0455
26
36
0555
38
50
0665
44
60
15 0.46 25 0.89 50 1.64 50 2.26
20 0.49 38 0.97 75 1.81 75 2.53
25 0.52 58 1.10 100 1.98 100 2.79
38 0.59 78 1.22 125 2.16 125 3.06
50 0.66 103 1.40 150 2.33 150 3.33
Bk 65 0.75 130 1.58 – – 175 3.60
Bi + 13 Bi + 18 Bi + 22 Bi + 27
Dimensions in mm/Weights in kg/m
Bend radius and pitch Type 0345 0455 0555 0665
100
Inside widths Bi Intrinsic chain weight
38 52 63 75
50 65 80 100
Bend radii KR mm 75 100 125 150 95 125 150 180 100 125 160 200 120 140 200 250
– 200 230 300
– 225 – –
Pitch t: Type 0345: 34.5 mm Type 0455: 45.5 mm Type 0555: 55.5 mm Type 0665: 66.5 mm
Example of ordering Cable carrier
0555 Type
Divider system
.
050 Design
-
100 Inside width Bi in mm
-
125 Bend radius KR in mm
-
1332 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
3 Number of dividers nT
FA/MA Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
15 – 175
KR
Inside widths
Use our free project planning service.
BASIC LINE
Selection
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 100
Types 0345, 0455, 0555 and 0665 Load diagram for unsupported length Lf depending on the additional load
Inside heights
Unsupported length Lf
0665 LS Lf
Inside widths
0555
6.0
0455
4.0
0345
2.0
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
0455 0455 0455 0455 0555 0665
hi mm 26 26 26 26 38 44
ST mm 3 3 3 3 3 5
ax mm 20 20 20 20 25 25
Bi mm 25 38, 58, 78 103 130 50 ... 150 50 ... 175
aT min mm 12.5 19 21.5 25 25 25
The dividers are fixed at an interval of ax .
sT
aT
ax
KR
Type
hi
Divider system TS 0
15 â&#x20AC;&#x201C; 175
kabelschlepp.de
Additional load qz in kg/m
8.0
20 â&#x20AC;&#x201C; 44
aT
In the standard version, the divider systems are mounted on every second chain link.
Subject to change.
KR
hi
sH
For Type 0665, the divider system TS 1 with a central height subdivision (SH = 4 mm) is also available.
Fon: +49 2762 4003-0
10.0
101
Selection BASIC LINE
UNIFLEX
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 101
UNIFLEX Inside heights 20 – 44
Types 0345, 0455, 0555 and 0665 Strain relief devices for plastic connectors ZLK – L ZLK – A Connecting elements with integrated strain relief combs on both sides (ZLK – A)
Connecting elements with screw-on type strain relief combs (ZLK – L) The strain relief combs are generally supplied with the connecting elements. The combs are either clipped to the end connectors and bolted together with them, or screwed on at the desired intervals by using additional boreholes, behind the connecting elements.
Inside widths
Connection dimensions for Type 0345 Connecting elements with integrated strain relief combs on both sides ZLK – A
Bi Bi + 13
nz
Lk
l1 65
nz 2
14 9.5 52.5 62
b1 Bi Bi + 13
7
6.5 6.5
7.5
Fon: +49 2762 4003-0
kabelschlepp.de
15 – 175
52.5 62
For chain width Bi = 15 – 20 mm
12.5
For chain width Bi = 25 – 65 mm
102
Type 0345. … .15 0345. … .20 0345. … .25 * 0345. … .38 0345. … .50 0345. … .65
Bi 15 20 25 38 50 65
Bk 28 33 38 51 63 78
b1 – – 13 24 36 51
nZ 1 1 2 3 4 5 Dimensions in mm
* Type 0345. ... .25 with 6.5 mm hole (not an elongated hole) Connectors made of steel are available for carrier width Bi = 90 mm.
Subject to change.
The dimensions of the fixed point and driver connections are identical.
Use our free project planning service.
BASIC LINE
Selection
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 102
Types 0345, 0455, 0555 and 0665 Connection dimensions for Type 0455
Inside heights
Connecting elements with strain relief combs on both sides ZLK – L screwable strain relief combs
20 – 44
abelschl
Bi -14
6.2
nz 3.5
Bi Bi + 18
3
15 – 175
l1 6.2
Lk
18 65.5 72
65.5 74
For chain width Bi = 25 mm
For chain width Bi = 38 – 130 mm
The dimensions of the fixed point and driver connections are identical. Bi 25 38 58 78 103 130
Bk 43 56 76 96 121 148
nZ 2 3 4 6 8 10
Fon: +49 2762 4003-0
Type 0455. ... .25 0455. ... .38 0455. ... .58 0455. ... .78 0455. ... .103 0455. ... .130
18
kabelschlepp.de
l1
Inside widths
Bi -14.5 Bi Bi + 18
Lk
8.5
6.5
epp
K
ZLK – A integrated strain relief combs
Dimensions in mm
Connection dimensions for Type 0555 Connecting elements with strain relief combs on both sides ZLK – L – screwable strain relief combs 6.4
Lk
Bi -20 Bi Bi + 22
5
9.5
nz
l1
86 94
18.5
Subject to change.
The dimensions of the fixed point and driver connections are identical. Type 0555. ... .50 0555. ... .75 0555. ... .100 0555. ... .125 0555. ... .150
Bi 50 75 100 125 150
Bk 72 97 122 147 172
nZ 4 6 8 10 12 Dimensions in mm
103
Selection BASIC LINE
UNIFLEX
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 103
UNIFLEX
Types 0345, 0455, 0555 and 0665 Connection dimensions for Type 0665
20 – 44
Connecting elements with strain relief combs on both sides ZLK – L – screwable strain relief combs 8.4
nz
Inside widths
Bi -20 Bi Bi + 27
Inside heights
Central hole from Bi = 150 onwards
8
10.5
15 – 175 Lk
l1 22.5
kabelschlepp.de
80 92.5
The dimensions of the fixed point and driver connections are identical. Bi 50 75 100 125 150 175
Type 0665. ... .50 0665. ... .75 0665. ... .100 0665. ... .125 0665. ... .150 0665. ... .175
Bk 77 102 127 152 177 202
nZ 4 6 8 10 12 14
Connection variants Connection point M – Driver
MH * M A (Standard)
Driver
MI MK FK FI
104
Fixed point
FH *
F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated through 90° to the outside
K
– Threaded joint, rotated through 90° to the inside
FA (Standard)
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 344). The connection type can subsequently be altered simply by varying the connectors. * not in the case of UNIFLEX design 060
Subject to change.
Fon: +49 2762 4003-0
Dimensions in mm
Use our free project planning service.
BASIC LINE
Selection
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 104
Types 0345, 0455, 0555 and 0665 Connection dimensions
Inside heights
UMB (Universal Mounting Brackets) made of aluminium Universal connectors for connection above, below or at the front.
20 – 44 Inside widths
bA BEF
kabelschlepp.de
d
elschlep ab
p
K
15 – 175
l2 l1
▲ Assembly options
Type 0345 0455 0555 0665
BEF Bi + 30 Bi + 30 Bi + 40 Bi + 44
bA Bi + 20 Bi + 20 Bi + 28 Bi + 28
l1 36 47 57 68
l2 9 10.5 13.5 14.5
d 5.5 5.5 6.5 8.5
Dimensions in mm
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Fon: +49 2762 4003-0
The dimensions of the fixed point and driver connections are identical.
Cables for cable carrier systems ➤ from page 354
105
Selection BASIC LINE
UNIFLEX
02_04_Basic-Line_UNIFLEX_A5_GB 08.06.11 21:59 Seite 105
BASIC LINE
Selection
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 21:59 Seite 106
106
Photograph: Haworth B端roeinrichtungen GmbH
BASIC LINEPLUS
BASIC LINE
Selection
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 21:59 Seite 107
BASIC-LINEPLUS Solid plastic cable carrier with fixed chain widths ■ Fast cable laying by simply pulling/pressing the cables in ■ Ideal for short travel paths and high travel speeds
EasyTrax
page 108
Extremely quick cable laying thanks to flexible lamella crossbars
PROTUM
page 118
Small, light cable carrier for unsupported applications
107
BASIC LINEPLUS
BASIC LINE
Selection
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 21:59 Seite 108
108
Inside height
Extremely quick cable laying thanks to flexible lamella crossbars
4.6 ■ Very fast cable laying by simply pressing in ■ Very high utilization factor due to flexible crossbars swivelling in the direction of the carrier and not in the cable space
Inside widths 7
kabelschlepp.de
Compact dimensions for limited installation space Gentle on the cables – interior space without projecting edges
Fon: +49 2762 4003-0
Chain links made of plastic
Flexible lamella crossbars
Very fast cable laying by simply pressing in of the cables
hi KR
Bi
Subject to change.
Type
ET 0115.040
hi
4.6
Bi
7
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
10
3
10
Page 110 Dimensions in mm
109
Selection BASIC LINE
EasyTrax 0115
BASIC LINEPLUS
EasyTrax 0115
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 21:59 Seite 109
EasyTrax 0115
BASIC LINE
Selection
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 21:59 Seite 110
Type ET 0115 Inside: Simple pressing in of the cables
4.6
hi
hG
KR
Inside widths 7
t
Bi
Bk
kabelschlepp.de
Dimensions and intrinsic chain weight Type
hi
hG
ET 0115
4.6
8.0
Bend radius and pitch
Inside widths Bi Intrinsic chain weight 7 0.044
Bend radii KR mm 10
Bk Bi + 4
Pitch t = 11.5 mm
Dimensions in mm/Weights in kg/m
Load diagram for unsupported length Lf depending on the additional load
Unsupported length Lf
0.250
LS
Additional load qz in kg/m
Fon: +49 2762 4003-0
Lf
0.125
0
0
0.1
0.2
0.4
0.3
Unsupported length Lf in m
Connection dimensions Plastic connectors
7 11
2.9
Use our free project planning service.
BASIC LINEPLUS
Design 040 Inside height
Lk
5.8 15.5
Example of ordering Cable carrier
ET 0115 Type
110
l1
.
040 Design
-
7 Inside width Bi in mm
-
10 Bend radius KR in mm
-
230 Chain length Lk in mm (without connection)
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Inside height
Extremely quick cable laying, extra-stable thanks to two-component technology
18 ■ Very fast cable laying by simply pressing in the cables ■ Very high utilization factor due to flexible crossbars swivelling in the direction of the carrier and not in the cable space ■ Stable chain construction ■ Extensive unsupported length ■ High torsional rigidity ■ Very quiet thanks to integrated noise damping system
Inside widths
Intelligent 2-shot-design: hard cable carrier body, flexible lamella crossbars
Chain links made of plastic Extensive unsupported length Gentle on the cables – interior space without projecting edges Connecting pieces with integrated strain relief comb
kabelschlepp.de
15 – 50
Very fast cable laying by simply pressing in of the cables
Designs with inward or outward opening crossbars
Subject to change.
Every chain link is made of two different materials: ■ Hard cable carrier body made of fiberglass-reinforced material ■ Flexible lamella crossbars made of flexible special plastic
Quick and easy cable laying
Very high utilization factor
Fon: +49 2762 4003-0
Very quiet thanks to internal noise damping system
Dividers for cable separation
High side stability
Divider systems for reliable cable separation
111
Selection BASIC LINE
EasyTrax 0320
BASIC LINEPLUS
EasyTrax 0320
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 22:00 Seite 111
EasyTrax 0320
Overview EasyTrax
Inside height
Design 030: Cables can be laid easily in the outer radius
18 Inside widths 15 â&#x20AC;&#x201C; 50 hi KR
Fon: +49 2762 4003-0
kabelschlepp.de
Bi
Type
ET 0320.030
hi
18
Bi
15-50
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
80
10
50
Page 114 Dimensions in mm
Design 040: Cables can be laid easily in the inner radius
hi KR
112
Bi
Type
ET 0320.040
hi
18
Bi
15-50
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
80
10
50
Page 114 Dimensions in mm
Subject to change.
Use our free project planning service.
BASIC LINEPLUS
BASIC LINE
Selection
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 22:00 Seite 112
The 2-shot-technology of EasyTrax 0320
Selection BASIC LINE
EasyTrax 0320
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 22:00 Seite 113
Inside height 18 Inside widths 15 – 50
n link –
high flexibility
Fiberglass reinforced chai high stability
KG high stability
High flexibility, high utillization factor – very quick cable laying thanks to simple pressing in of the cables.
High stability – long unsupported lengths thanks to fiberglass-reinforced material.
The elastic material of the lamella crossbar significantly shortens the assembly times. The cable carrier is laid simply by pressing the cables in. The defined swivel direction in the direction of the cable allows a significantly higher utilization factor than in systems where cables are inserted into the cable space from above. The new crossbar design also allows the use of dividers for cable separation.
The use of fiberglass reinforced special plastic in the supporting area of the cable carrier makes it possible to nearly double the unsupported length compared to designs manufactured entirely from non-reinforced materials.
EasyTrax – long unsupported lengths.
kabelschlepp.de
– Flexible lamella crossbar cables simple pressing in of the
Fon: +49 2762 4003-0
hard chain link of fiberglass reinforced material
Designs completely made of non-reinforced material – long unsupported lengths can only be implemented with sag. ■ EasyTrax – very high utillization factor. Crossbar can be swiveled in the direction of the cable.
■ Unfavorable swivel direction of the crossbars in the cable space – cables already laid jam the crossbars.
Even greater side stability through locking in the stroke system
Subject to change.
The stops are locked in the bend radius stop and pretension stop. This prevents snapping out in these areas and achieves very high lateral stability.
113
BASIC LINEPLUS
flexible lamella crossbars
EasyTrax 0320 Inside height
Type ET 0320 Design 030
Design 040
Outside: Simple pressing in of the cables
Inside: Simple pressing in of the cables
18
hG
hG
hi
kabelschlepp.de
Bk
hi
KR
15 â&#x20AC;&#x201C; 50
Bi
Bk
KR
Inside widths
Bi t
t
Dimensions and intrinsic chain weight Type
hi
hG
ET 0320
18
25.5
Inside widths Bi Intrinsic chain weight 25 38 0.27 0.41
15* 0.18
* on request
Bk 50* 0.54
Bi + 12
Dimensions in mm/Weights in kg/m
Bend radius and pitch 28
Pitch t = 32.0 mm
Bend radii KR mm 48 75
38
100
125*
* on request
Unsupported length Lf
2.0
LS Lf
1.5
1.0
0.5
0
0
0.25
0.5
0.75
1.0
1.25
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Example of ordering Cable carrier
ET 0320 Type
Divider system
.
030 Design
-
38 Inside width Bi in mm
-
48 Bend radius KR in mm
-
640 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
1 Number of dividers nT
FA/MA Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
114
for unsupported length Lf depending on the additional load
Additional load qz in kg/m
Fon: +49 2762 4003-0
Load diagram
Use our free project planning service.
BASIC LINEPLUS
BASIC LINE
Selection
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 22:00 Seite 114
Type ET 0320
Selection BASIC LINE
EasyTrax 0320
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 22:00 Seite 115
Inside height
hi ST mm mm ET 0320 18 2 The dividers can be moved in the cross section.
sT
18
KR
hi
Type
15 â&#x20AC;&#x201C; 50
Subject to change.
Fon: +49 2762 4003-0
kabelschlepp.de
In the standard version, the divider systems are mounted on every second chain link.
Inside widths
115
BASIC LINEPLUS
Divider system TS 0
EasyTrax 0320
BASIC LINE
Selection
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 22:00 Seite 116
Type ET 0320 Plastic connectors with integrated strain relief 6.5
6.5
Inside widths
Lk
15 – 50
4
14 7 38 53
l1
14 7 38 53
For chain width Bi = 15 mm
For chain width Bi = 25 mm 6.5
4
4
23 38 50
35 50 62
6.5
kabelschlepp.de
10 25 37
6
15 27
4
18
7 38 53
14 7 38 53
For chain width Bi = 38 mm
For chain width Bi = 50 mm
The dimensions of the fixed point and driver connections are identical.
Fon: +49 2762 4003-0
Type ET 0320. … .15 ET 0320. … .25 ET 0320. … .38 ET 0320. … .50
116
Bi 15 25 38 50
Bk 27 37 50 62
nZ 2 3 4 5 Dimensions in mm
Mounting brackets without a strain relief comb are also available – please contact us.
Subject to change.
Use our free project planning service.
BASIC LINEPLUS
Connection dimensions Inside height
Type ET 0320
Selection BASIC LINE
EasyTrax 0320
03_01_Basic-Line-Plus_EasyTrax_A5_GB 08.06.11 22:00 Seite 117
Connection point
Inside height
M – Driver
MH M A (Standard)
Driver
MI MK FK FI
Fixed point
F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated through 90° to the outside
K
– Threaded joint, rotated through 90° to the inside
18 Inside widths 15 – 50
Fon: +49 2762 4003-0
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 345). The connection type can subsequently be altered simply by varying the connectors.
kabelschlepp.de
FA (Standard) FH
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354
117
BASIC LINEPLUS
Connection variants
BASIC LINEPLUS
BASIC LINE
Selection
03_02_Basic-Line-Plus_PROTUM_A5_GB 08.06.11 22:01 Seite 118
118
Inside heights
Small, light cable carrier for unsupported applications
Connectors with strain relief comb
15 – 20 Inside widths 15 – 40
Very long life – no hinges and hence no hinge wear Very good ratio of useful space to outer dimensions Solid plastic cable carrier Simple insertion of the cables
kabelschlepp.de
■ Low vibration and quiet operation ■ Optimal for short travel lengths and high travel speeds ■ Gentle on the cables, since there is almost no polygon effect
Less expense – lower costs thanks to simple cable laying
Fon: +49 2762 4003-0
Even pre-assembled cables can simply be inserted. The cables can easily be changed during service and maintenance work. For you this means lower costs.
The basic construction
Subject to change.
The basis of the PROTUM cable carrier system is an extruded band onto which lightweight side parts are attached. It can easily be extended by attaching additional bands and corresponding side parts and shortened simply by cutting through the band with a knife.
PROTUM OFFICE – P 0240 GS Based upon the PROTUM cable carrier system, this variant has been adapted for use in office areas. The inner width and the possibility of double occupancy provide sufficient space for cables in office areas, i.e. for telecommunications, energy and data cables. The link-free construction also serves as a design feature, with silver-greay, elegant-looking side walls.
119
Selection BASIC LINE
PROTUM
BASIC LINEPLUS
PROTUM
03_02_Basic-Line-Plus_PROTUM_A5_GB 08.06.11 22:01 Seite 119
Bi
hG hi
t
Inside widths
kabelschlepp.de
15 – 40
Bk
Dimensions and intrinsic chain weight Type
hi
hG
P 0160
15
25
P 0240
20
31
For cable-Ø
Bi + 4
10
Bi + 5
15
Bend radius and pitch Bend radii KR mm 28 38 42 57
18 27
48 72
Pitch: P 0160: t = 16 mm P 0240: t = 24 mm
Load diagram for unsupported length Lf depending on the additional load
Unsupported length Lf LS
0.6
Lf
P 0240
0.4 Additional load qz in kg/m
Fon: +49 2762 4003-0
Bk
Dimensions in mm/Weights in kg/m
Type P 0160 P 0240
120
Inside widths Bi Intrinsic chain weight 15 20 30 0.14 0.16 0.21 20 30 40 0.18 0.22 0.27
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. We are at your service to advise on these applications.
P 0160 0.2
0
0.4
0.2
0
0.8
0.6
Unsupported length Lf in m
Example of ordering Cable carrier
P 0240 Type
Connection
.
010 Design*
-
30
-
Inside width Bi in mm
* Design 010 (simple insertion of the cables)
42 Bend radius KR in mm
-
380 Chain length Lk in mm (without connection)
FA/MA Connection Fixed point/ Driver
Subject to change.
15 – 20
KR
PROTUM
Types P 0160 and P 0240
Inside heights
Use our free project planning service.
BASIC LINEPLUS
BASIC LINE
Selection
03_02_Basic-Line-Plus_PROTUM_A5_GB 08.06.11 22:01 Seite 120
Types P 0160 and P 0240
Selection BASIC LINE
PROTUM
03_02_Basic-Line-Plus_PROTUM_A5_GB 08.06.11 22:01 Seite 121
Inside heights
Connection dimensions – connection on the outside d
d
hG t
l2
l3
Bi 15 20 30 20 30 40
P 0240
Inside widths
l3
For Type P 0160: Bi = 15, 20
The dimensions of the fixed point and driver connections are identical.
P 0160
bA Bi BK
bA Bi BK
l1
Type
15 – 20
Bk Bi + 4
Bi + 5
bA 11 14 22 14 22 32
P 0240: Bi = 20
For Type P 0160: Bi = 30 P 0240: Bi = 30, 40
d
l1
l2
l3
hz
hG
4.2
33.6
19.5
7.5
6.5
25
4.2
33.6
19.5
7.5
6.5
31
Plastic connecting elements with strain relief combs
Dimensions in mm
15 – 40
kabelschlepp.de
hz
Connection dimensions – connection on the inside d d
t
l2
l3
l1
P 0160
P 0240
Bi 15 20 30 20 30 40
l3
For Type P 0160: Bi = 15, 20 P 0240: Bi = 20
The dimensions of the fixed point and driver connections are identical. Type
bA Bi BK
bA Bi BK
Bk Bi + 4
Bi + 5
bA 11 14 22 11 22 32
For Type P 0160: Bi = 30 P 0240: Bi = 30, 40
d
l1
l2
l3
hz
hG
4.2
23
7.5
7.5
8
25
4.2
23
7.5
7.5
8
31
Plastic connecting elements with strain relief combs
Fon: +49 2762 4003-0
hG hz
Dimensions in mm
Connection variants Connection point
MA
Driver
M – Driver F
– Fixed point
Subject to change.
MI
Connection type
FI
Fixed point FA
I
– Threaded joint, inside
A
– Threaded joint, outside 121
BASIC LINEPLUS
Plastic connectors with integrated strain relief
PROTUM OFFICE Inside heights 15 – 20 Inside widths
PROTUM OFFICE – P 0240 GS Based on the PROTUM cable carrier system, this variant has been adapted for use in office areas. The inside width and the possibility of double occupancy provide sufficient space for cables in office areas, i.e. for telecommunications, energy and data cables. The link-free construction also serves as a design feature, with silver-grey, elegant-looking side walls.
Dimensions and intrinsic chain weight Type P 0240 GS
hi 10
hG 23
Bi 50
Bk 54
For cable-Ø 3–9 Dimensions in mm
hi
hG
kabelschlepp.de
15 – 40
Fon: +49 2762 4003-0
Bi Bk
Connectors 5.5 2.5 4.8
10
t = 24
Bi = 50 B k = 54
l1 = 48
10
2.5 30
10 32
t = 24
30 50
l1 = 48
48 30
l1 = 48
30
10
Subject to change.
2.5
t = 24
122
30 50
h G = 23
5.5
Use our free project planning service.
BASIC LINEPLUS
BASIC LINE
Selection
03_02_Basic-Line-Plus_PROTUM_A5_GB 08.06.11 22:01 Seite 122
Inside heights 15 – 20 Inside widths 15 – 40 ■ Simple insertion of the cables.
Fon: +49 2762 4003-0
Application examples
kabelschlepp.de
■ Where more of space is needed, the takeup capacity can be doubled by laying the cables on both sides. In this case every second side-part is simply attached the other way round.
■ Photographs: Haworth Büroeinrichtungen GmbH Subject to change.
Selection
Fast laying
123
BASIC LINEPLUS
Laying on both sides
BASIC LINE
PROTUM OFFICE – P 0240 GS
PROTUM OFFICE
03_02_Basic-Line-Plus_PROTUM_A5_GB 08.06.11 22:01 Seite 123
BASIC LINEPLUS
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 124
124
BASIC LINEPLUS
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 125
VARIO LINE
VARIO-LINE Cable carriers with variable chain widths ■ Aluminium or plastic stays ■ Inside and outside easy and quick to open ■ Light, robust or link-free series – a suitable solution for every application
K Series
page 126
Cost-effective, robust cable carrier also suitable for large additional loads
MASTER Series
page 142
Quiet and weight-optimized cable carriers
M Series
page 152
Multivariable cable carrier with extensive accessories and stay variants
TKP Series
page 174
Easy to assemble, stable cable carriers with variable dimensions
XL Series
page 182
Cable carrier with large inside height
QUANTUM
page 188
Link-free cable carrier – light, extremely quiet and low vibration for high speeds and accelerations
TKR
page 196
Extremely quiet and low-vibration for highly dynamic applications 125
VARIO LINE
BASIC LINEPLUS
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 126
126
Cost-effective, robust cable carrier – also suitable for large additional loads
Inside heights
Selection BASIC LINE
K Series
BASIC LINEPLUS
K Series
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 127
■ TÜV design approved in accordance with 2PfG 1036/10.97
Inside widths 68 – 561
Injection molded glide runners Aluminium stays available in 1 mm width sections C-Rail for strain relief elements Universal connectors (UMB)
Can be opened quickly on the inside and outside for cable laying
Glide discs
Extremely robust owing to strong sideband construction
Minimized hinge wear owing to the “life extending 2 disc principle“
Many separation options for the cables
kabelschlepp.de
Plastic stays available in 8 or 16 mm width sections
Fon: +49 2762 4003-0
Enclosed stroke system not sensitive to dirt/contamination
Subject to change.
Dividers can be fixed
Minimized hinge wear owing to the “life extending 2 disc principle“
Injection molded glide Glide discs for long service life for applications where the runners for long service life carrier is rotated through 90° in gliding arrangement
Many separation options for the cables
127
VARIO LINE
38 – 58
K Series Inside heights
Inside widths
Type KC with aluminium stays
■ Available in 1 mm width sections
68 – 561 hi KR
kabelschlepp.de
Bi
Type
KC 0650 KC 0900
hi
38 58
Bi
75-400 100-500
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
220 260
8 6
40 30
129 129 Dimensions in mm
Fon: +49 2762 4003-0
Type KE with plastic stays ■ Available in 8 or 16 mm width sections
hi KR Bi
Use our free project planning service.
VARIO LINE
38 – 58
Overview K Series
128
Type
KE 0650 KE 0900
hi
42 58
Bi
68-260 81-561
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
220 260
8 6
40 30
136 136 Dimensions in mm
Subject to change.
BASIC LINEPLUS
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 128
with aluminium stays
Inside heights
■ Available in 1 mm width sections (standard widths available ex-stock)
kabelschlepp.de
75 – 500
Stay variants Frame stay RS
Fon: +49 2762 4003-0
Standard design – Types 0650 and 0900 For lightweight to medium loads. Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.
Frame stay RV Reinforced design – Type 0900 For medium to heavy loads and for large chain widths. Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.
Additional stay variant:
Stay arrangement Standard: on every 2nd chain link Stays can be fitted on every chain link, please specify when placing your order. Stay variant LG made of aluminium: Optimum cable guidance in the neutral bending line 129
Selection VARIO LINE
38 – 58 Inside widths
Subject to change.
BASIC LINE
Type KC
BASIC LINEPLUS
K Series
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 129
K Series
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 130
Types KC 0650 and 0900 Stay variant RS RS RV
KC 0650 KC 0900 KC 0900
hi
hG
Bi min
kabelschlepp.de
75 â&#x20AC;&#x201C; 500
qk min
Bi max
qk max
Bk
38 57.5 75 1.87 400 3.60 Bi + 28 58 78.5 100 2.80 400 5.80 Bi + 31 58 78.5 100 3.20 500 7.00 Bi + 31
Inside widths
Dimensions in mm/Weights in kg/m hi h G
Standard widths in 25 mm steps available ex-stock. Type 0650: Bi = 75, 100, 125, 150 ... 400 Type 0900: Bi = 100, 125, 150, 175 ... 500
Bi Bk
Bend radius and pitch Type KC 0650 KC 0900
75 130
Bend radii KR mm 145 175 190 245
115 150
220 300
300 385
Pitch: KC 0650: t = 65 mm KC 0900: t = 90 mm
Load diagram KC 0900
30.0
LS Lf
KC 0650
20.0
10.0 10.0
0 0
130
Unsupported length Lf
1.0
2.0
3.0
4.0
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Unsupported length Lf in m
Example of ordering Cable carrier
KC 0900 . Type
Divider system
225 Inside width Bi in mm
-
RV Stay variant
-
150 Bend radius KR in mm
-
1890 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
Fon: +49 2762 4003-0
for unsupported length Lf depending on the additional load
Use our free project planning service.
VARIO LINE
38 â&#x20AC;&#x201C; 58
Type
Additional load qz in kg/m
BASIC LINEPLUS
Dimensions and intrinsic chain weight Inside heights
Types KC 0650 and 0900
Selection BASIC LINE
K Series
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 131
aT min mm 6,5 7 7
Inside heights
ax min mm 13 14 14
sT
aT
ax
38 – 58 Inside widths
aT
In the standard version, the divider systems are mounted on every second chain link.
ST aT min ax min SH mm mm mm mm 3 6,5 13 4 4 7 14 4 4 7 14 4
h1 mm 15 30 15
h2 mm – – 30
4 2 1 3 5
sT
aT
ax
h1 h2
hi mm 38 58 58
hi
KC 0650 KC 0900 KC 0900
Stay variant RS RS RV
KR
Type
sH
Divider system TS 1 with continuous height subdivision made of aluminium
aT
75 – 500
The dividers are fixed by the partitions, * When using the complete divider system is movable. plastic partitions
sT aT
ax
6 4 2 1 3 5 7
h1 h2 h3
hi ST aT min ax min SH h1 h2 h3 mm mm mm mm mm mm mm mm 38 8 4 16* 4 14 28 – 58 8 4 16* 4 14 28 42
hi
KC 0650 KC 0900
Stay variant RS RV
KR
Type
sH
Divider system TS 3 with section subdivision, partitions made of plastic
aT
Fon: +49 2762 4003-0
In the standard version, the divider systems are mounted on every second chain link.
In the standard version, the divider systems are mounted on every second chain link.
Dimensions of the plastic partitions for TS 3 SZ
Subject to change.
SZ
ax
4
Aluminium partitions in 1 mm width sections are also available.
ax (center-to-center dividers) 16 64 176
18 68 192
23 78 208
28 80 –
32 88 –
33 96 –
38 112 –
43 128 –
48 144 –
58 160 –
Dimensions in mm
When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Thickness of the twin dividers: KC 0650 ST = 3 mm, KC 0900 ST = 4 mm Twin dividers are designed for subsequent fitting in the partition system.
131
VARIO LINE
ST mm 3 4 4
kabelschlepp.de
hi mm 38 58 58
hi
KC 0650 KC 0900 KC 0900
Stay variant RS RS RV
KR
Type
BASIC LINEPLUS
Divider system TS 0
K Series
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 132
Types KC 0650 and 0900
Inside widths 75 – 500
If the cable carrier is arranged rotated "through 90" (gliding on the outer side of the chain band), the glide discs attached to the side optimize the friction and wear conditions. Determining the chain width with glide discs on both chain bands: KC 0650: KC 0900:
BEF’ = Bi + 36 mm BEF’ = Bi + 45 mm
kabelschlepp.de
Injection molded glide runners guarantee the long service life of the cable carrier in the case of long travel lengths and large additional loads.
Fon: +49 2762 4003-0
Minimized hinge wear owing to the “life extending 2 disc principle“
Use our free project planning service.
VARIO LINE
38 – 58
Glide discs
132
In the K Series, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened.
■ Force transmission with a pin-hole joint
■ Force transmission with the “life extending 2 disc principle“
Subject to change.
BASIC LINEPLUS
Glide discs and injection molded glide runners Inside heights
Types KC 0650 and 0900
Selection BASIC LINE
K Series
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 133
Inside heights
Inside widths
l1 = 95 18.5 35.5 41 58.5
kabelschlepp.de
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
UMB (Universal Mounting Brackets) made of plastic – Type KC 0900
C-Rail
23 45 78.5
H
2
8.5
Bi Bi + 15.5 Bi + 31
6.5
LK
75 – 500
Fon: +49 2762 4003-0
▲ Assembly options
ø6.5
38 – 58
l1 = 116.5 16.5 31.5 51.5 66.5
▲ Assembly options
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354
133
VARIO LINE
Bi Bi + 14 Bi + 28
C-Rail
22.5 LK
57.5
H
7.5
6.5
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of plastic – Type KC 0650
K Series
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 134
Types KC 0650 and 0900
Inside widths
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
Fon: +49 2762 4003-0
kabelschlepp.de
75 – 500
Use our free project planning service.
VARIO LINE
38 – 58
Strain relief combs made of plastic on both sides (KC 0650)
134
■ Universal mounting bracket with strain relief comb
■ Fixing in the UMB.
■ Both-sided strain relief comb
Type KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650
Bi mm 78 83 103 108 123 128 133 153 158 178 183 203 208 233* 258*
nZ 5 5 7 7 8 9 9 11 11 13 13 15 15 17 19
nZ = Number of teeth on one side of the comb * on request
Subject to change.
BASIC LINEPLUS
Strain relief devices Inside heights
Types KC 0650 and 0900
Selection BASIC LINE
K Series
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 135
Inside heights
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
1.5 10
15
■ KC 0650: Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
■ KC 0900: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935
LP
15
1.7
■ Universal mounting bracket with C-rail
11 34
LP
kabelschlepp.de
1.2
75 – 500
LP
■ KC 0900: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminium, Item-No. 3926, material steel, Item-No. 3932
Fon: +49 2762 4003-0
16.2 34
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 311 onwards).
■ C-rail with LineFix strain relief
135
VARIO LINE
38 – 58 Inside widths
11 25
BASIC LINEPLUS
Strain relief devices
K Series
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 136
Type KE
Inside widths
■ KE 0900 available in 16 mm width sections
kabelschlepp.de
68 – 561
Stay variants Frame stay RE Standard design
Fon: +49 2762 4003-0
Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.
Use our free project planning service.
VARIO LINE
42 – 58
■ KE 0650 available in 8 mm width sections
136
Stay arrangement Standard: on every 2nd chain link Stays can be fitted on every chain link, please specify when placing your order.
Subject to change.
BASIC LINEPLUS
with plastic stays Inside heights
Types KE 0650 and 0900
Selection BASIC LINE
K Series
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 137
Stay variant RE RE
KE 0650 KE 0900
hi
hG
Bi min
qk min
Bi max
qk max
42 58
57.5 78.5
68 81
1.75 2.95
260 561
2.71 5.95
Inside heights
Bk
Width sections Bi + 28 8 Bi + 31 16
hi hG Bi Bk
Dimensions in mm/Weights in kg/m
42 â&#x20AC;&#x201C; 58 Inside widths 68 â&#x20AC;&#x201C; 561
Bend radius and pitch 75 130
Bend radii KR mm 145 175 190 245
115 150
220 300
300 385
Pitch: KE 0650: t = 65 mm KE 0900: t = 90 mm
kabelschlepp.de
Type KE 0650 KE 0900
Load diagram
30.0
KE 0900
20.0
KE 0650
Unsupported length Lf LS Lf
10.0 10.0
0 0
1.0
2.0
3.0
4.0
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Fon: +49 2762 4003-0
Additional load qz in kg/m
for unsupported length Lf depending on the additional load
Unsupported length Lf in m
Example of ordering Cable carrier
Subject to change.
KE 0900 . Type
Divider system
209 Inside width Bi in mm
-
RE Stay variant
-
190 Bend radius KR in mm
-
2250 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
137
VARIO LINE
Type
BASIC LINEPLUS
Dimensions and intrinsic chain weight
K Series
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 138
Types KE 0650 and 0900 For divider systems TS 0 and TS 1 the dividers or complete divider systems (dividers with height subdivisions) can be fixed by turning the stays. (Mounting version B).
If the fixed mounting version is desired, please state this when placing your order.
Inside widths
kabelschlepp.de
68 â&#x20AC;&#x201C; 561
Mounting version A (Standard)
Mounting version B
Movable divider: The arresting cam of the divider can move in the groove of the stay.
Fixed divider: The arresting cam of the divider is fixed in the hole of the stay.
With a movable assembly of the dividers (mounting version A), the holes in the stay do not have any function and hence the dimension ax-section has is meaningless.
Please note that the dividers can only be fixed in positions at which there is a hole in the stay. The dimension ax-section specifies the hole intervals in the stay. Hole intervals = fixing positions of the dividers (ax-sections)
Divider system TS 0
KE 0650 KE 0900
Stay variant RE RE
hi mm 42 58
Mounting version A ST aT min ax min mm mm mm 4.2 6.5 13.0 6.0 7.5 14.5
Mounting version B aT min ax min mm mm 22.0 16 8.5 16
ST mm 4.2 6.0
ax section mm 8 16
hi
In the standard version, the divider systems are mounted on every second chain link. sT
aT
ax
KR
Fon: +49 2762 4003-0
Type
aT
Divider system TS 1 with continuous height subdivision made of aluminium Type KE 0650 KE 0900
Stay variant RE RE
hi mm 42 58
Mounting version A ST aT min ax min mm mm mm 4.2 6.5 13.0 6.0 7.5 14.5
ST mm 4.2 6.0
Mounting version B aT min ax min ax section mm mm mm 22.0 16 8 24.5 16 16
h1 mm 22 22
1 sT
aT
ax
3
aT
h1
sH
2
Subject to change.
138
SH mm 4 4
In the standard version, the divider systems are mounted on every second chain link.
KR
Use our free project planning service.
VARIO LINE
42 â&#x20AC;&#x201C; 58
In the standard version, dividers or the complete divider system (dividers with height subdivisions) can be moved in the cross section (Mounting version A)
hi
BASIC LINEPLUS
Fixing the dividers Inside heights
Types KE 0650 and 0900
Selection BASIC LINE
K Series
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 139
ax aT The dividers are fixed by the partitions, the complete divider system is movable. In the standard version, the divider systems are mounted on every second chain link.
Inside widths
aT
68 – 561
Dimensions of the plastic partitions for TS 3 16 64 176
18 68 192
ax (center-to-center distance, dividers) 23 28 32 33 38 43 78 80 88 96 112 128 208 – – – – –
Aluminium partitions in 1 mm width sections are also available.
48 144 –
58 160 –
Dimensions in mm
SZ
ax
SZ 4
42 – 58
When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Thickness of the twin dividers: KE 0650 ST = 3 mm, KE 0900 ST = 4 mm Twin dividers are designed for subsequent fitting in the partition system.
Glide discs and injection molded glide runners Glide discs If the cable carrier is arranged rotated "through 90" (gliding on the outer side of the chain band), the glide discs attached to the side optimize the friction and wear conditions.
KE 0650: KE 0900:
Fon: +49 2762 4003-0
Determining the chain width with glide discs on both chain bands: BEF’ = Bi + 36 mm BEF’ = Bi + 45 mm
Injection molded glide runners guarantee the long service life of the cable carrier in the case of long travel lengths and large additional loads.
Minimized hinge wear owing to the “life extending 2 disc principle“
Subject to change.
In the K Series, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened.
■ Force transmission with a pin-hole joint
■ Force transmission with the “life extending 2 disc principle“
139
VARIO LINE
sT
6 4 2 1 3 5 7
kabelschlepp.de
* When using plastic partitions
Inside heights h1 h2 h3
ax min SH h1 h2 h3 mm mm mm mm mm 16* 4 14 28 – 16* 4 14 28 42
sH
hi ST aT min mm mm mm 42 8 4 58 8 4
hi
KE 0650 KE 0900
Stay variant RE RE
KR
Type
BASIC LINEPLUS
Divider system TS 3 with section subdivision, partitions made of plastic
K Series
BASIC LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 140
Types KE 0650 and 0900
LK
Bi Bi + 14 Bi + 28
57.5
H
7.5
22.5 l1 = 95
18.5 35.5 41 58.5
▲ Assembly options
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
UMB (Universal Mounting Brackets) made of plastic – Type KE 0900 6.5
LK
Bi Bi + 15.5 Bi + 31
ø6.5
C-Rail
8.5 H
Fon: +49 2762 4003-0
kabelschlepp.de
68 – 561
2
Inside widths
l1 = 116.5 16.5 31.5 51.5 66.5
▲ Assembly options
140
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347). Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354 Subject to change.
Use our free project planning service.
VARIO LINE
42 – 58
C-Rail
6.5
23 45 78.5
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of plastic – Type KE 0650 Inside heights
Types KE 0650 and 0900
Selection BASIC LINE
K Series
04_01_Vario-Line_K-Serie_A5_GB 08.06.11 22:02 Seite 141
Inside heights
The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
42 – 58
68 – 561
10
15 11 25
11 34
LP
■ KE 0900: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935
15
1.7
■ Universal mounting bracket ■ KE 0650: Integratable C-rail with C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
LP
kabelschlepp.de
1.2
1.5
Inside widths
LP
■ KE 0900: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminium, Item-No. 3926, material steel, Item-No. 3932
Fon: +49 2762 4003-0
16.2 34
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 311 onwards).
■ C-rail with LineFix strain relief
141
VARIO LINE
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps
BASIC LINEPLUS
Strain relief devices
VARIO LINE
BASIC LINEPLUS
BASIC LINE
Selection
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:03 Seite 142
142
Inside heights
Quiet and weight-optimized cable carriers*
Selection BASIC LINE
MASTER Series
BASIC LINEPLUS
MASTER Series
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:03 Seite 143
C-Rail for strain relief elements Closed and open universal mounting brackets (UMBs)
Subject to change.
Plastic cover available in 25 mm width sections (LT 60)
Can be opened quickly on the inside and the outside for cable laying
Dividers can be fixed
Extremely quiet owing to internal damping system for pre-tension and radius strokes
Minimized hinge wear owing to the “life extending 2 disc principle“
50 – 800
Variable pre-tensioning for the most varied applications is possible
Replaceable glide shoes (H Series)
Inside widths
kabelschlepp.de
Minimized hinge wear owing to the “life extending 2 disc principle“
Aluminium stays available in 1 mm width sections
Fon: +49 2762 4003-0
■ Low intrinsic weight ■ Favorable ratio of inner to outer dimensions ■ Standard bend radii, applicationspecific intermediate radii upon request ■ Completely enclosed types, see MASTER TUBES
Many possibilities for internal subdivision
C-Rails integrated in the connector
Dividers can be fixed for installations where the carrier is rotated through 90° and applications with high transverse accelerations
Many separation options for the cables
* Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
143
VARIO LINE
33 – 80
MASTER Series Inside heights
with aluminium stays ■ Available in 1 mm width sections (standard widths in 25 mm steps available ex-stock)
Inside widths 50 – 800
kabelschlepp.de
Type
HC 33 HC 46 LC 60 LC 80
hi
33 46 60 80
Bi
50 – 400 50 – 400 75 – 600 100 – 800
Dynamics of unsupported arrangement
Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
60 80 7* 8*
10 8 6 5
50 40 30 25
145 145 145 145
* only unsupported
hi KR Bi
Dimensions in mm
Fon: +49 2762 4003-0
Stay variants Frame stay RSH Frame stay made of aluminium Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays.
Stay arrangement Stays mounted on every chain link.
■ Put the tool in place, turn it through 15° and the chain is open.
Use our free project planning service.
VARIO LINE
33 – 80
Types MASTER HC/LC
144
TUBE SERIES – covered cable carriers Types LT with plastic cover system
Detailed information can be found in the chapter TUBES – Covered Cable Carriers from page 224 onwards.
Subject to change.
BASIC LINEPLUS
BASIC LINE
Selection
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:04 Seite 144
Types MASTER HC 33/46, LC 60/80
Selection BASIC LINE
MASTER Series
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:04 Seite 145
Stay variant RSH RSH RSH RSH
HC 33 HC 46 LC 60 LC 80
hi
hG
Bi min*
33 46 60 80
51 50 64 50 88 75 110 100
* Standard widths in 25 mm steps
qk min
Bi max*
qk max
Bk
1.37 1.83 2.78 3.89
400 400 600 800
3.99 4.01 7.10 10.01
Bi + 22 Bi + 26 Bi + 28 Bi + 32
Inside heights 33 – 80
Dimensions in mm/Weights in kg/m
hi hG
Inside widths 50 – 800
Bi Bk
Type HC 33 HC 46 LC 60 LC 80
60 75 135 –
75 100 150 150
Bend radii KR mm 125 150 175 200 220 250 300 – 125 150 170 200 215 250 300 350 250 300 350 400 500 – – – 250 300 350 400 500 – – –
100 115 200 200
Pitch: HC 33: HC 46: LC 60: LC 80:
t= t= t= t=
kabelschlepp.de
Bend radius and pitch 56 mm 67 mm 91 mm 111 mm
The listed values are standard bend radii. For special applications it is also possible, to set any desired intermediate radii at the production stage. Please do get in touch with us, we would be happy to advise you.
Load diagram Unsupported length Lf
Fon: +49 2762 4003-0
for unsupported length Lf depending on the additional load LC 80
25.0
LS Lf
20.0
LC 60 HC 46
Additional load qz in kg/m
15.0
HC 33 10.0
5.0
0 0.5
0
1.5
1.0
2.5
2.0
3.0
3.5
4.0
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Example of ordering Cable carrier
Subject to change.
HC 46 Type
Divider system
.
200 Inside width Bi in mm
-
RSH Stay variant
-
170 Bend radius KR in mm
-
2010 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
145
VARIO LINE
Type
BASIC LINEPLUS
Dimensions and intrinsic chain weight
MASTER Series
BASIC LINE
Selection
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:04 Seite 146
Types MASTER HC 33/46, LC 60/80
The dividers can be moved in the cross section. In the standard version, the divider systems are mounted on every second chain link.
sT
aT
ax
aT
Dimensions in mms
Divider system TS 1 with continuous height subdivision made of aluminium
The dividers can be moved in the cross section. In the standard version, the divider systems are mounted on every second chain link.
sT aT
ax
h1 h2 h3 h4
sH
8 6 4 2 1 3 5 7 9
hi
HC 33 HC 46 LC 60 LC 80
hi ST aT min ax min SH h1 h2 h3 h4 mm mm mm mm mm mm mm mm mm 33 3 7 13 4 18 – – – 46 3 7 13 4 20 – – – 60 4 9 16 4 15 30 45 – 80 4 9 16 4 15 30 45 60
KR
Type
aT
Dimensions in mm
HC 33 HC 46 LC 60 LC 80
hi ST aT min ax min SH h1 h2 h3 h4 mm mm mm mm mm mm mm mm mm 33 8 6 16* 4 14 – – – 46 8 6 16* 4 14 28 – – 60 8 6 16* 4 14 28 – – 80 8 6 16* 4 14 28 42 56
8 6 4 2 1 3 5 7 9
sH
Type
sT aT
h1 h2 h3 h4
Divider system TS 3 with section subdivision, partitions made of plastic
* When using plastic partitions The dividers are fixed by the partitions, the complete divider system is movable. In the standard version, the divider systems are mounted on every second chain link.
ax aT
Dimensions in mm
Dimensions of the plastic partitions for TS 3 SZ 4
SZ
Aluminium partitions in 1 mm width sections are also available.
ax (center-to-center dividers) 16 64 176
18 68 192
23 78 208
28 80 –
32 88 –
33 96 –
38 112 –
43 128 –
48 144 –
58 160 –
Dimensions in mm
When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Twin dividers are designed for subsequent fitting in the partition system.
Subject to change.
146
ax min mm 13 13 16 16
hi
aT min mm 7 7 9 9
KR
HC 33 HC 46 LC 60 LC 80
ST mm 3 3 4 4
hi
Fon: +49 2762 4003-0
kabelschlepp.de
50 – 800
hi mm 33 46 60 80
KR
Inside widths
Use our free project planning service.
VARIO LINE
33 – 80
Type
ax
BASIC LINEPLUS
Divider system TS 0 Inside heights
Types MASTER HC 33/46, LC 60/80
Selection BASIC LINE
MASTER Series
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:04 Seite 147
Inside heights
In the standard version, dividers or the complete divider system (dividers with height subdivisions) can be moved in the cross section. Fixing profiles can be used to fix the dividers or complete divider systems. Fixing in HC 33/46 and LC 60 in 2 mm steps, LC 80 in 3 mm steps.
Dimensions in mm
Minimum bend radii when using glide shoes: HC 33: KRmin = 100 mm HC 46: KRmin = 100 mm
!
By means of a positive snap connection, the glide shoes sit firmly on the chain link.
kabelschlepp.de
To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier. Glide shoes for the H Series are made of a highly wear-resistant special material.
Fon: +49 2762 4003-0
Replaceable glide shoes made of plastic
HC 33: hG’ = hG + 3.2 = 54.2 HC 46: hG’ = hG + 3.2 = 67.2
50 – 800
■ Fixing of dividers with fixing profiles
Glide shoes – the economical solution for gliding applications (HC 33/46)
Chain height with glide shoes:
Inside widths
Subject to change.
Minimized hinge wear owing to the “life extending 2 disc principle“ In the MASTER Series, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened. The internal stopper and pre-tensioning dampers have a noise-muffling effect. This makes the chain particularly quiet. Should your application require it, the pre-tensioning (in deviation from the standard pre-tensioning) can be adjusted at the time of production. We can produce a cable carrier with a pre-tension which is exactly suited to the load values of your application.
■ Force transmission with a pin-hole joint
■ Force transmission with the “life extending 2 disc principle“
147
VARIO LINE
33 – 80 If the fixed mounting version is desired, please state this when placing your order.
■ Fixing on both sides ensures that the dividers have a secure hold.
BASIC LINEPLUS
Fixing the dividers
MASTER Series
BASIC LINE
Selection
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:04 Seite 148
Types MASTER HC 33/46, LC 60/80
Inside widths ■ Long, closed connector for many of the hole patterns commercially available with large hole intervals (only LC)
■ Short, open connector, easy assembly owing to optimal accessibility of the holes in restricted installation conditions (only LC)
■ Standard connector
Connection dimensions Type HC 33
Lk
C-Rail
MASTER H33
l1 = 81
Bi Bi + 14 Bk = Bi + 22
ø 5.5
22 51
kabelschlepp.de
50 – 800
Bi + 14 Bk = Bi + 22
12.5 35
▲ Assembly options
22 51
Fon: +49 2762 4003-0
81
The dimensions of the fixed point and driver connections are identical! Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Connection dimensions Type HC 46
l1 = 88
Bi + 16 Bk = Bi + 26
Bi Bi + 16 Bk = Bi + 26
15 37.5
22 64
88 ▲ Assembly options
The dimensions of the fixed point and driver connections are identical! Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Subject to change.
148
MASTER H46
Lk
C-Rail
ø 6.5
Use our free project planning service.
VARIO LINE
33 – 80
Various universal mounting brackets made of plastic provide a suitable connection for any assembly situation. Each type can be screwed from above, below or as a flange.
22 64
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of plastic Inside heights
Types MASTER HC 33/46, LC 60/80
Selection BASIC LINE
MASTER Series
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:04 Seite 149
Inside heights
Lk
Bi - 4 Bi + 13 Bk = B i + 28
l1 = 135
15
33 – 80 Inside widths
20 20
50 – 800
55 135
The dimensions of the fixed point and driver connections are identical! Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Connection dimensions Type LC 80
Bi - 4 Bi + 15 Bk = Bi + 32
l1 = 145.5
Bi - 4 LC = Bi Bi + 15 Bk = Bi + 32
C-Rail
17
17.5
52.5 145.5
▲ Assembly options
The dimensions of the fixed point and driver connections are identical! Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Fon: +49 2762 4003-0
Lk
Bi
45 66 110
ø8.5
17
Standard connector and short, open connector
kabelschlepp.de
▲ Assembly options
1
Lk
l1 = 160.5
7
Bi - 4 Bi + 15 Bk = Bi + 32
C-Rail
Bi
45 66 110
ø8.5
17 160.5
67.5
Bi - 4 LC = Bi Bi + 15 Bk = Bi + 32
k
17
Long, closed connector
17.5 32.5
Subject to change.
▲ Assembly options
The dimensions of the fixed point and driver connections are identical! Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
149
VARIO LINE
Bi - 4 LC =B i -1 Bi + 13 Bk = Bi + 28
C-Rail
Bi
21 45 88
ø8.5
15
Standard connector and short, open connector
BASIC LINEPLUS
Connection dimensions Type LC 60
MASTER Series
BASIC LINE
Selection
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:05 Seite 150
Types MASTER HC 33/46, LC 60/80
Inside widths
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
Fon: +49 2762 4003-0
kabelschlepp.de
50 – 800
■ Universal mounting bracket with strain relief comb
■ Fixing in the UMB.
■ Both-sided strain relief comb
Type HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46 HC 33/46
Bi mm 50 70 75 95 100 115 120 125 145 150 170 175 195 200 225* 250*
nZ 3 5 5 7 7 8 9 9 11 11 13 13 15 15 17 19
nZ = Number of teeth on one side of the comb * on request
Strain relief comb made of aluminium on one side for individual carrier widths (MASTER HC)
Use our free project planning service.
VARIO LINE
33 – 80
Strain relief combs made of plastic on both sides for standard carrier widths (MASTER HC)
150
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the universal mounting brackets, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
■ Strain relief comb made of aluminium
Subject to change.
BASIC LINEPLUS
Strain relief devices Inside heights
Types MASTER HC 33/46, LC 60/80
Selection BASIC LINE
MASTER Series
04_02_Vario-Line_MASTER-Serie_A5_GB 08.06.11 22:05 Seite 151
Inside heights
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
1.5 10
12 LP
■ Universal mounting bracket with C-rail
■ MASTER HC: Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
11 25
LP
■ MASTER LC: Integratable C-rail 25 x 12 mm, slit width 11 mm, material steel, Item-No. 3934
Fon: +49 2762 4003-0
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 311 onwards).
■ C-rail with LineFix strain relief
Subject to change.
Guide channels ➤ from page 305
kabelschlepp.de
1.2
50 – 800
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354
151
VARIO LINE
33 – 80 Inside widths
11 25
BASIC LINEPLUS
Strain relief devices
VARIO LINE
BASIC LINEPLUS
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:07 Seite 152
152
Inside heights
Multivariable cable carrier with extensive accessories and stay variants*
Universal connectors (UMB)
Aluminum stays with ball joint
Inside widths 24 – 800
Can be opened quickly on the inside and the outside for cable laying Aluminium stays available in 1 mm width sections
Dividers can be fixed
Plastic stays available in 4, 8 or 16 mm width sections
C-Rail for strain relief elements
kabelschlepp.de
Locking bolts
Enclosed stop system not sensitive to dirt/contamination
Plastic cover available in 8 or 16 mm width sections
Replaceable glide shoes
Large choice of stay systems and ways of separating the cables
Subject to change.
Extremely robust due to stable plate construction
Minimized hinge wear owing to the “life extending 2 disc principle“
Solid plate construction, enclosed impact system
Easy-to-fit with locking bolts
Fon: +49 2762 4003-0
Aluminium cover available in 1 mm width sections Minimized hinge wear owing to the “life extending 2 disc principle“
Selection
19 – 87
Replaceable glide shoes for long service life for gliding applications
** Some features can be different for certain types for design reasons. Our specialists are happy to advise you. ** not MC 1300
153
VARIO LINE
■ TÜV design approved in accordance with 2PfG 1036/10.97**
BASIC LINE
M Series
BASIC LINEPLUS
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:07 Seite 153
M Series Inside heights
Inside widths
Type MC with detachable aluminium stays
■ Available in 1 mm width sections
24 – 800 hi KR
kabelschlepp.de
Bi
Type
MC 0320 MC 0650 MC 0950 MC 1250 MC 1300
hi
19 38 58 72 87
Bi
25-280 75-500 100-600 100-800 100-800
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
80 220 260 320 350
10 8 6 5 5
50 40 30 25 25
157 157 157 157 157
Fon: +49 2762 4003-0
Dimensions in mm
Type ME with unscrewable plastic stays ■ Available in 4, 8, 16 mm width sections
hi KR
Use our free project planning service.
VARIO LINE
19 – 87
Overview M Series
154
Bi
Type
ME 0320 ME 0650 ME 0950 ME 1250
hi
19 42 58 72
Bi
25-149 50-266 45-557 71-551
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
80 220 260 320
10 8 6 5
50 40 30 25
164 164 164 164 Dimensions in mm
Subject to change.
BASIC LINEPLUS
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:07 Seite 154
Type MK with openable plastic stays
Inside heights
■ Available in 8 or 16 mm width sections
24 – 800 hi KR
MK 0475 MK 0650 MK 0950 MK 1250
hi
28 42 58 72
Bi
24-280 50-258 45-557 71-551
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
120 220 260 320
10 8 6 5
50 40 30 25
164 164 164 164
kabelschlepp.de
Bi
TUBE SERIES – covered cable carriers Type MT with plastic or aluminium cover system
Subject to change.
■ Available types: MT 0475, 0650, 0950, 1250 and 1300
Detailed information can be found in the chapter TUBES – Covered Cable Carriers from page 230 onwards.
Fon: +49 2762 4003-0
Dimensions in mm
155
Selection VARIO LINE
19 – 87 Inside widths
Type
BASIC LINE
Overview M Series
BASIC LINEPLUS
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:07 Seite 155
M Series
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 156
Type MC
Inside widths
kabelschlepp.de
25 – 800
Stay variants Frame stay RS Standard design – MC 0650 and 0950 For lightweight to medium loads. Opening options: Outside/Inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.
Frame stay RV Reinforced design – MC 0950 and 1250 For medium to heavy loads and for large chain widths. Opening options: Outside/Inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.
Fon: +49 2762 4003-0
Frame stay RM
Use our free project planning service.
VARIO LINE
19 – 87
■ Available in 1 mm width sections
156
Solid design – MC 0950 and 1250 Bolted, maximum stability, maximum chain widths possible.
Additional stay variants:
Stay variant LG made of aluminium: Optimum cable guidance in the neutral bending line
Stay variant RMA: For very large cable diameters, such as e.g. with air hoses
Frame stay RMF Solid design with optional fixing strip – Standard for MC 1300 Opening options: Outside/Inside: Stays easily screwed on. Stays can be removed quickly on both sides for laying cables.
Stay variant RMR: Gentle cable laying by means of rollers. Ideal when using hydraulic hoses with "soft" sheaths
Frame stay RMS Solid design with ball joint – MC 1300 Opening options: Outside/Inside: Stays with ball joint can be opened quickly and easily on both sides.
Stay arrangement MC 0320 – Stays mounted on every chain link. MC 0650, 0950, 1250 and 1300 – Standard: on every 2nd chain link Stays can be fitted on every chain link, please specify when placing your order.
Opening options MC 0320 Opening option 02: Detachable stays on the outside (standard) Opening option 01: Detachable stays on the inside. If you require opening variant 01, please state this when placing your order.
Subject to change.
BASIC LINEPLUS
with aluminium stays Inside heights
Types MC 0320, 0650, 0950, 1250, 1300
Selection BASIC LINE
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 157
MC 0320 MC 0650 MC 0950 MC 0950 MC 0950 MC 1250 MC 1250 MC 1300 MC 1300
Stay variant RS RS RS RV RM RV RM RMF RMS
hi
hG
Bi min
qk min
Bi max
qk max
Inside heights
Bk
19 – 87
19 27.5 25 0.42 280 1.65 Bi + 11 38 57 75 2.00 400 3.80 Bi + 34 58 80 100 3.20 400 4.70 Bi + 39 58 80 100 3.50 500 5.90 Bi + 39 54 80 100 3.40 600 6.60 Bi + 39 72 96 100 4.40 600 6.30 Bi + 45 69 96 100 4.50 800 8.40 Bi + 45 87 120 100 6.10 800 9.20 Bi + 50 87 120 100 6.10 800 9.20 Bi + 50
hi hG
Inside widths 25 – 800
Bi Bk
kabelschlepp.de
Dimensions in mm/Weights in kg/m
Dimensions and intrinsic chain weight Type MC 0320 37 47 77 MC 0650 75 95 115 MC 0950 140 170 200 MC 1250 180 220 260 MC 1300 150 195 240
Bend radii KR mm 100 200 – – – – – 145 175 220 260 275 300 350 260 290 320 380 – – – 300 340 380 500 – – – 280 320 360 400 500 – –
Pitch: MC 0320: t = 32 mm MC 0650: t = 65 mm MC 0950: t = 95 mm MC 1250: t =125 mm MC 1300: t = 130 mm
Load diagram
65.0
MC 1300
50.0
MC 1250
40.0 30.0
Additional load qz in kg/m
20.0
Unsupported length Lf LS Lf
MC 0950 MC 0650
10.0
5.0
MC 0320 0 0
1.0
3.0
2.0
5.0
4.0
Unsupported length Lf in m
Fon: +49 2762 4003-0
for unsupported length Lf depending on the additional load
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Example of ordering Cable carrier
Subject to change.
MC 1300 . Type
Divider system
600 Inside width Bi in mm
-
RMF Stay variant
-
360 Bend radius KR in mm
-
2600 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
7 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
157
VARIO LINE
Type
BASIC LINEPLUS
Dimensions and intrinsic chain weight
M Series
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 158
Types MC 0320, 0650, 0950, 1250, 1300
25 – 800
hi mm 19 38 58 58 54 72 69 87 87
ST mm 2 3 4 4 4 6 5 5 5
aT min mm 3 4.5 4.5 4.5 7 8 10 7.5 15.5
ax min mm 6 13 14 14 14 16 20 15 15
sT
aT
ax
KR
MC 0320 MC 0650 MC 0950 MC 0950 MC 0950 MC 1250 MC 1250 MC 1300 MC 1300
Stay variant RS RS RS RV RM RV RM RMF RMS
hi
Inside widths
aT
In the standard version, the divider systems are mounted on every second chain link.
Divider system TS 1 with continuous height subdivision made of aluminium h1 mm 10 15 30 15 15 24 24
h2 h3 mm mm – – – – – – 30 – 30 45 48 – 48 –
6 4 2 1 3 5 7
sT aT
ax
h1 h2 h3
hi ST aT min ax min SH mm mm mm mm mm 19 2 3 6 2 38 3 4.5 13 4 58 4 4.5 14 4 58 4 4.5 14 4 72 6 8 16 4 87 5 7.5 15 4 87 5 15.5 15 4
sH
MC 0320 MC 0650 MC 0950 MC 0950 MC 1250 MC 1300 MC 1300
Stay variant RS RS RS RV RV RMF RMS
hi
Type
KR
kabelschlepp.de
Dimensions in mm The dividers can be moved in the cross section. Fixed installation version for MC 1300 – see page 167
aT
In the standard version, the divider systems are mounted on every second chain link.
MC 0650, 0950, 1250 and 1300 with section subdivision, partitions made of plastic. For these types, divider system TS 2 with grid subdivision made of aluminium (1 mm grid) is also available. ax min mm 16* 16* 16* 16* 16*
SH mm 4 4 4 4 4
h1 mm 14 14 14 14 14
h2 mm 28 28 28 28 28
h3 mm – 42 42 42 42
h4 mm – – 56 56 56
8 6 4 2 1 3 5 7 9
sT
aT
ax
h1 h2 h3 h4
aT min mm 4 4 4 7.5 15,5
sH
hi ST mm mm 38 8 58 8 72 8 87 8 87 8
hi
MC 0650 MC 0950 MC 1250 MC 1300 MC 1300
Stay variant RS RV RV RMF RMS
KR
Type
aT
Dimensions in mm In the standard version, the divider
The dividers are fixed by the partitions, the complete divider system is movable. Fixed installation version for MC 1300 – see page 167
* When using plastic partitions
systems are mounted on every second chain link.
Dimensions of the plastic partitions for TS 3 SZ 4
Aluminium partitions in 1 mm width sections are also available.
ax (Mittenabstand Trennstege) 16 64 176
18 68 192
23 78 208
28 80 –
32 88 –
33 96 –
38 112 –
43 128 –
48 144 –
58 160 –
Dimensions in mm
When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Thickness of the twin dividers: MC 0650 ST = 3 mm, MC 0950, 1250, 1300 ST = 4 mm Twin dividers are designed for subsequent fitting in the partition system.
Subject to change.
158
Divider system TS 3
SZ
Fon: +49 2762 4003-0
Dimensions in mm The dividers can be moved in the cross section. Fixed installation version for MC 1300 – see page 167
Use our free project planning service.
VARIO LINE
19 – 87
Type
ax
BASIC LINEPLUS
Divider system TS 0 Inside heights
Types MC 0320, 0650, 0950, 1250, 1300
Selection BASIC LINE
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 159
Inside heights
Inside widths
Gliding elements – the economical solution for gliding applications Replaceable glide shoes made of plastic* To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier. For travel speeds > 2.5 m/s and large additional loads, a highly wear-resistant special material is used. For types MC 0950 and 1250 OFFROAD glide shoes with 80 % greater wear volumes are also available. We recommend their use in extreme environmental conditions (with particularly abrasive materials such as e. g. sand, dust, corundum). * not for MC 0320 Chain height with glide shoes: MC 0650: hG’ = MC 0950: hG’ = MC 1250: hG’ = MC 1300: hG’ =
hG + 3.2 = 60.2 hG + 3.5 = 83.5 hG + 3.5 = 99.5 hG + 7.0 = 127.0 Dimensions in mm
Minimum bend radii when using glide shoes: MC 0650: KRmin = 95 mm MC 0950: KRmin = 140 mm MC 1250: KRmin = 180 mm MC 1300: KRmin = 195 mm
!
By means of a positive snap connection, the glide shoes sit firmly on the chain link.
25 – 800
kabelschlepp.de
■ The fixing profiles are simply pushed into the stays (RMF).
Minimized hinge wear owing to the “life extending 2 disc principle“
Subject to change.
In the M Series*, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened. * not for type 0320
■ Force transmission with a pin-hole joint
■ Force transmission with the “life extending 2 disc principle“
159
VARIO LINE
19 – 87
Fon: +49 2762 4003-0
In the standard version, dividers or the complete divider system (dividers with height separation) can be moved in the cross section. Fixing profiles can be used to fix the dividers or complete divider systems. Also best suited for applications where the carrier is rotated through 90° with extreme transverse accelerations (fixable dividers for stay variant RMF/RMS). ■ Secure seating of the dividers due to fixing on both sides. If the fixed installation version is required, please state this when placing your order.
BASIC LINEPLUS
Fixing the dividers in 5 mm steps – Type MC 1300
M Series
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 160
Types MC 0320, 0650, 0950, 1250, 1300
Fixed point connection
2
27.5 H
2 7
Bi Bi + 11
7
kabelschlepp.de
l1 = 45
Lk
l1 = 45
Bi - 11
2 Lk
Bi - 15 Bi Bi + 5
25 – 800
27.5 H
Driver connection
Inside widths
7.5 30 45
7.5 30 45
Connection variants – Type MC 0320 Connection point M – Driver
MH MA (Standard)
Fon: +49 2762 4003-0
Driver
MK FI
Fixed point
F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated through 90° to the outside
K
– Threaded joint, rotated through 90° to the inside
FA (Standard)
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 347). The connection type can subsequently be altered simply by varying the connectors.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354 Subject to change.
160
MI
FK
FH
Use our free project planning service.
VARIO LINE
19 – 87
Standard connectors without strain relief. Connectors with strain relief available on request.
2
BASIC LINEPLUS
Connectors made of plastic/aluminium – Type MC 0320 Inside heights
Types MC 0320, 0650, 0950, 1250, 1300
Selection BASIC LINE
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 161
Inside heights
l1 = 87.5
6.5
25 – 800
UMB (Universal Mounting Brackets) made of aluminium – Types MC 0950 and 1250 UMB (Universal Mounting Brackets) made of plastic – Type MC 1300
Bi b1 BEF
C-Rail
h1 hG H
d
Fon: +49 2762 4003-0
kabelschlepp.de
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
l5
Inside widths
22.5 20.5 87.5
▲ Assembly options
Lk
19 – 87
l4
l1
l2
▲ Assembly options
l3
l1
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Subject to change.
Type MC 0950 MC 1250 MC 1300
BEF
b1
d
Bi + 44 Bi + 24.5 8.5 Bi + 51 Bi + 28 11 Bi + 50 Bi + 29 11
l1
l2
136 168 158
35 35 35
BEF = Width of the cable carrier over connector
l3
l4
l5
24.5 8.5 80 31 10.5 94.5 20 – –
h1
hG
45 45 66
80 96 120
Dimensions in mm
161
VARIO LINE
C-Rail
22 43 57 H LK
Bi Bi + 15 BEF = Bi + 37
6.5
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of aluminium – Type MC 0650
M Series
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 162
Types MC 0320, 0650, 0950, 1250, 1300
Inside widths
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
Fon: +49 2762 4003-0
kabelschlepp.de
25 – 800
Use our free project planning service.
VARIO LINE
19 – 87
Both-sided strain relief combs made of plastic (MC 0650)
162
■ Universal mounting bracket with strain relief comb
■ Fixing in the UMB.
■ Both-sided strain relief comb
Type MC 0650 MC 0650 MC 0650 MC 0650 MC 0650 MC 0650 MC 0650 MC 0650 MC 0650 MC 0650 MC 0650 MC 0650 MC 0650 MC 0650
Bi mm 75 95 100 115 120 125 145 150 170 175 195 200 225* 250*
nZ 5 7 7 8 9 9 11 11 13 13 15 15 17 19
nZ = Number of teeth on one side of the comb * on request
Subject to change.
BASIC LINEPLUS
Strain relief devices Inside heights
Types MC 0320, 0650, 0950, 1250, 1300
Selection BASIC LINE
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 163
Inside heights
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
1.5 10
12
1.2
25 – 800
■ MC 0650: Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
LP
■ MC 1300: Integratable C-rail 25 x 12 mm, slit width 11 mm, material steel, Item-No. 3934
15
15
1.7
1.5
11 34
LP
■ MC 0950, 1250 and 1300: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935
16.2 34
LP
■ MC 0950, 1250 and 1300: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminium, Item-No. 3926, material steel, Item-No. 3932
Fon: +49 2762 4003-0
■ Universal mounting bracket with C-rail
11 25
kabelschlepp.de
LP
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 311 onwards).
■ C-rail with LineFix strain relief
163
VARIO LINE
19 – 87 Inside widths
11 25
BASIC LINEPLUS
Strain relief devices
M Series
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 164
Type ME/MK ■ ME 0320 available in 4 mm width sections
19 – 72
■ MK 0475, ME/MK 0650 available in 8 mm width sections
Inside widths
■ ME/MK 0950/1250 available in 16 mm width sections
24 – 557
Types ME 0320, 0650, 0950 and 1250 kabelschlepp.de
(Stay variant RE, unscrewable stays) Opening options Outside/Inside: simply by turning
Stay arrangement ME 0320 Stays mounted on every chain link. ME 0650, 0950 and 1250 Standard: on every 2nd chain link Stays can be fitted on every chain link, please specify when placing your order.
164
(Stay variant RD, opening stays) Opening options MK 0475 Opening variant 02 (Standard): Outside: simply by levering open (right or left) Inside: simply by turning Opening variant 01: Outside: simply by levering open (right or left) If you require opening variant 01, please state when placing your order. MK 0650, 0950 and 1250 Outside: simply by levering open (right or left) Inside: simply by turning
Stay arrangement MK 0475 Stays mounted on every chain link. MK 0650, 0950 and 1250 Standard: on every 2nd chain link Stays can be fitted on every chain link, please specify when placing your order.
Subject to change.
Fon: +49 2762 4003-0
Types MK 0475, 0650, 0950 and 1250
Use our free project planning service.
VARIO LINE
BASIC LINEPLUS
with plastic stays Inside heights
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
Selection BASIC LINE
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 165
Stay variant RE RD RE RD RE/RD RE/RD
ME 0320 MK 0475 ME 0650 MK 0650 ME/MK 0950 ME/MK 1250
hi
hG
Bi min
qk min
Bi max
qk max
Bk
19 28 42 42 58 72
27.5 39 57 57 80 96
25 24 50 50 45 71
0.46 0.79 2.00 2.00 3.00 4.30
149 280 266 258 557 551
0.85 3.03 2.84 2.81 6.20 5.80
Bi + 11 Bi + 17 Bi + 34 Bi + 34 Bi + 39 Bi + 45
Inside heights
Width sections 4 8 8 8 16 16
hi hG Bi Bk
19 – 72 Inside widths 24 – 557
Dimensions in mm/Weights in kg/m
Bend radius and pitch 37 55 75 140 180
47 75 95 170 220
77 100 115 200 260
Bend radii KR mm 100 200 – – – – – 130 160 200 250 300 – – 145 175 220 260 275 300 350 260 290 320 380 – – – 300 340 380 500 – – –
Pitch: ME 0320: t = 32 mm MK 0475: t = 47.5 mm ME/MK 0650: t = 65 mm ME/MK 0950: t = 95 mm ME/MK 1250: t = 125 mm
kabelschlepp.de
Type ME 0320 MK 0475 ME/MK 0650 ME/MK 0950 ME/MK 1250
Load diagram
60.0 50.0 40.0 30.0
Additional load qz in kg/m
20.0
Unsupported length Lf
LS
ME/MK 1250
Lf
ME/MK 0950 ME/MK 0650
10.0
5.0
MK 0475 ME 0320
0 0
1.0
3.0
2.0
5.0
4.0
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Fon: +49 2762 4003-0
for unsupported length Lf depending on the additional load
Example of ordering Cable carrier
Subject to change.
ME 1250 . Type
Divider system
407 Inside width Bi in mm
-
RE Stay variant
-
340 Bend radius KR in mm
-
2875 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
5 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
165
VARIO LINE
Type
BASIC LINEPLUS
Dimensions and intrinsic chain weight
M Series
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 166
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250 However, it is often also possible to fix dividers or complete divider systems (dividers with height separation) by turning the stays. (Mounting version B).
If the fixed mounting version is desired, please state this when placing your order.
Inside widths 24 â&#x20AC;&#x201C; 557
Fon: +49 2762 4003-0
kabelschlepp.de
Types ME 0320
Use our free project planning service.
VARIO LINE
19 â&#x20AC;&#x201C; 72
In the standard version, dividers or the complete divider system (dividers with heightseparation) can be moved in the cross section. (Mounting version A)
166
Mounting version A (standard)
Mounting version B
Movable divider: Divider without arresting cams
Fixed divider: Divider with arresting cams
Caution: With type ME 0320, the stay does not have a groove. Different dividers are required for mounting versions A and B: Version A: Dividers without arresting cams Version B: Dividers with arresting cams
Thus, with type ME 0320, the mounting version A cannot be changed into mounting version B simply by turning the stay.
Types MK 0475, ME/MK 0650, 0950 and 1250 Mounting version A (standard)
Mounting version B
Movable divider: The arresting cam of the divider can move in the groove of the stay.
Fixed divider: The arresting cam of the divider is fixed in the borehole of the stay.
With a movable assembly of the dividers (mounting version A), the holes in the stay do not have any function and hence the dimension ax-section is meaningless.
Please note that the dividers can only be fixed in positions at which there is a hole in the stay. The dimension ax-section specifies the hole intervals in the stay. Hole intervals = fixing positions of the dividers (ax-sections)
By simply turning the stays, it is also possible at any subsequent time to switch between movable and fixed assembly of the dividers (not in case of ME 0320).
Subject to change.
BASIC LINEPLUS
Fixing the dividers Inside heights
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
Selection BASIC LINE
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 167
ME 0320 MK 0475 ME/MK 0650 ME/MK 0950 ME/MK 1250
Stay variant RE RD RE/RD RE/RD RE/RD
hi mm 19 28 42 58 72
Mounting version B aT min ax min ax section mm mm mm 4.5 8 4 12 8 8 13 16 8 22.5 16 16 19.5 16 16
ST mm 2 2.8 4.2 6 8
sT
aT
ax
19 – 72 Inside widths 24 – 557
Divider system TS 1 with continuous height subdivision made of aluminium Type ME 0320 MK 0475 ME/MK 0650 ME/MK 0950 ME/MK 1250
Stay variant RE RD RE/RD RE/RD RE/RD
hi mm 19 28 42 58 72
Mounting version A ST aT min ax min mm mm mm 2 3 6 2.8 6 7.8 4.2 6.5 13 6 7.25 14.5 8 5 14.5
ST mm 2 2.8 – 6 8
Mounting version B aT min ax min ax section mm mm mm 4.5 8 4 12 8 8 – – – 22.5 16 16 19.5 16 16
SH mm 2 2.4 4 4 4
h1 mm 10 15 10 22 32
h2 mm – – 22 – –
KR
sT aT
ax
4 2 1 3 5
h1 h2
hi
sH
In the standard version, the divider systems are mounted on every second chain link.
aT
Divider system TS 3
Fon: +49 2762 4003-0
aT
kabelschlepp.de
KR
hi
In the standard version, the divider systems are mounted on every second chain link.
Inside heights
h1 mm 14 14 14
h2 mm 28 28 28
h3 h4 mm mm – – 42 – 42 56
* When using plastic partitions The dividers are fixed by the partitions, the complete divider system is movable. Subject to change.
8 6 4 2 1 3 5 7 9
sH
SH mm 4 4 4
hi
Stay hi ST aT min ax min variant mm mm mm mm ME 0650 RE/RD 42 8 4 16* ME 0950 RE/RD 58 8 4 16* ME 1250 RE/RD 72 8 4 16*
sT
KR
Type
aT
ax
h1 h2 h3 h4
ME/MK 0650, 0950 and 1250 with section subdivision, partitions made of plastic The dividers for divider system TS 3 do not have any arresting cams. Thus, no mounting version B (fixed mounting) is possible.
aT
In the standard version, the divider systems are mounted on every second chain link. Divider system TS 2 with fixable dividers (mounting version B) and aluminium height subdivisions in 1 mm width sections is available. Please do get in touch with us. Dimensions of the plastic partitions for divider system TS 3, see next page.
167
VARIO LINE
Type
Mounting version A ST aT min ax min mm mm mm 2 3 6 2.8 6 7.8 4.2 6.5 13 6 7.5 14.5 8 5 14.5
BASIC LINEPLUS
Divider system TS 0
M Series
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 168
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
24 – 557
4
ax (center-to-center dividers) 16 64 176
18 68 192
23 78 208
28 80 –
32 88 –
33 96 –
38 112 –
43 128 –
48 144 –
58 160 –
Dimensions in mm
SZ
Inside widths
Aluminium partitions in 1 mm width sections are also available.
When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Thickness of the twin dividers: ME/MK 0650 ST = 3 mm, ME/MK 0950, 1250 ST = 4 mm Twin dividers are designed for subsequent fitting in the partition system.
kabelschlepp.de
Gliding elements – the economical solution for gliding applications Replaceable glide shoes made of plastic* To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier. For travel speeds > 2.5 m/s and large additional loads, a highly wear-resistant special material is used. For types ME/MK 0950 and 1250 OFFROAD glide shoes with 80 % greater wear volumes are also available. We recommend their use in extreme environmental conditions (with particularly abrasive materials such as e. g. sand, dust, corundum).
Fon: +49 2762 4003-0
* not for ME 0320 Chain height with glide shoes: MK 0475: ME/MK 0650: ME/MK 0950: ME/MK 1250:
hG’ hG’ hG’ hG’
= = = =
Minimum bend radii when using glide shoes: hG + 2.5 = 41.5 hG + 3.2 = 60.2 MK 0475: hG + 3.5 = 83.5 KRmin = 100 mm hG + 3.5 = 99.5 ME/MK 0650: KRmin = 95 mm Dimensions in mm ME/MK 0950: KRmin = 140 mm ME/MK 1250: KRmin = 180 mm
!
By means of a positive snap connection, the glide shoes sit firmly on the chain link.
Minimized hinge wear owing to the “life extending 2 disc principle“
168
In the M Series*, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened. * not for type 0320
■ Force transmission with a pin-hole joint
■ Force transmission with the “life extending 2 disc principle“
Subject to change.
Use our free project planning service.
VARIO LINE
19 – 72
SZ ax
BASIC LINEPLUS
Dimensions of the plastic partitions for TS 3 Inside heights
Selection BASIC LINE
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 169
Inside heights
Standard connectors without strain relief. Connectors with strain relief available on request.
2
l1 = 45
7.5 30 45
kabelschlepp.de
7.5 30 45
Bi Bi + 11
7
Bi - 11
Bi - 15 Bi Bi + 5
2
2
Connection variants – Type ME 0320 Connection point M – Driver MA (Standard)
Driver
MK
MI
FK FI
Fixed point
FH
F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated through 90° to the outside
K
– Threaded joint, rotated through 90° to the inside
Fon: +49 2762 4003-0
MH
FA (Standard)
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 347). The connection type can subsequently be altered simply by varying the connectors.
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354
169
VARIO LINE
Inside widths 24 – 557
l1 = 45
Lk
7
27.5 H
27.5 H
2 Lk
19 – 72
Driver connection
Fixed point connection
BASIC LINEPLUS
Connectors made of plastic/aluminium – Type ME 0320
M Series
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 170
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250 End connector made of steel plate. Screwable strain relief made of aluminium on request. 6.5
2
(Connecting surface inside, standard at Bi ≥ 40 mm)
kabelschlepp.de
Lk
l1
= 73
Bi + 43
Bi + 29
2
H
24 – 557
21.5 Bi -18
Inside widths
(Connecting surface outside, standard at Bi < 40 mm)
24 37
6.5
73
The dimensions of the fixed point and driver connections are identical.
Connection variants – Type MK 0475 Connection point
Fon: +49 2762 4003-0
MA (Standard)
Driver
MI
FI
M – Driver F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
Fixed point
FA
170
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 347). The connection type can subsequently be altered simply by varying the connectors.
Subject to change.
Use our free project planning service.
VARIO LINE
19 – 72
8.5
BASIC LINEPLUS
Connectors made of plastic/steel – Type MK 0475 Inside heights
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
Selection BASIC LINE
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 171
Inside heights
LK
l1 = 87.5
6.5
19 – 72 Inside widths 24 – 557
22.5 20.5 87.5
▲ Assembly options
kabelschlepp.de
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
UMB (Universal Mounting Brackets) made of aluminium – Types ME/MK 0950 and 1250
l1
l4
l2 l1
▲ Assembly options
l3
Fon: +49 2762 4003-0
l5 Lk
Bi b1 BEF
C-Rail
h1 hG H
d
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Subject to change.
Type BEF b1 d l1 ME/MK 0950 Bi + 44 Bi + 24.5 8.5 136 ME/MK 1250 Bi + 51 Bi + 28 11 168 BEF = Chain width over connector
l2 l3 l4 l5 h1 35 24.5 8.5 80 45 35 31 10.5 94.5 45
hG 80 96
Dimensions in mm
171
VARIO LINE
Bi Bi + 15 BEF = Bi + 37
C-Rail
22 43 57 H
6.5
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of aluminium – Type ME/MK 0650
M Series
BASIC LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 172
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
1.5
Inside widths 15
1.2
24 – 557
■ Universal mounting bracket with C-rail
11 34
LP
■ ME/MK 0650: Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
LP
■ ME/MK 0950 and 1250: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935
15
1.7
kabelschlepp.de
11 25
Fon: +49 2762 4003-0
16.2 34
LP
■ ME/MK 0950 and 1250: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminium, Item-No. 3926, material steel, Item-No. 3932
172
■ C-rail with LineFix strain relief
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 311 onwards).
Use our free project planning service.
VARIO LINE
19 – 72
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps
10
BASIC LINEPLUS
Strain relief devices Inside heights
Subject to change.
Fon: +49 2762 4003-0
kabelschlepp.de
Inside widths 24 – 557
173
BASIC LINEPLUS
Inside heights
VARIO LINE
Notes BASIC LINE
Selection
M Series
04_03_Vario_Line_M-Serie_A5_GB 08.06.11 22:08 Seite 173
19 – 72
VARIO LINE
BASIC LINEPLUS
BASIC LINE
Selection
04_04_Vario_Line_TKP-Serie_A5_GB 08.06.11 22:09 Seite 174
174
Easy to assemble, stable cable carriers with variable dimensions
Inside heights
Selection BASIC LINE
TKP 0910
BASIC LINEPLUS
TKP 0910
04_04_Vario_Line_TKP-Serie_A5_GB 08.06.11 22:09 Seite 175
Universal connectors (UMB)
Inside widths 150 – 500
Can be opened quickly on the inside and outside for cable laying Plastic covers available in 50 mm width sections
kabelschlepp.de
Dividers can be fixed
Replaceable glide shoes
Subject to change.
Extremely robust due to stable plate construction
Universal connectors (UMB) for connection above, below or at the front
Many separation options for the cables
Dividers can be fixed for Many separation options installations where the for the cables carrier is rotated through 90°
Replaceable glide shoes for long service life for gliding applications
Fon: +49 (0)2762 4003-0
Plastic stays available in 50 mm width sections
175
VARIO LINE
56 – 80
TKP 0910
BASIC LINE
Selection
04_04_Vario_Line_TKP-Serie_A5_GB 08.06.11 22:09 Seite 176
Type TKP 0910
BASIC LINEPLUS
with plastic stays Inside heights
Inside widths 150 – 500
kabelschlepp.de
Type
TKP 0910H56 TKP 0910H80
hi
56 80
Bi
Dynamics of unsupported arrangement
150-500 150-500
Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
80 100
5 5
20 20
177 177 Dimensions in mm
hi KR
Fon: +49 (0)2762 4003-0
Bi
TUBE SERIES – covered cable carriers
176
Detailed information can be found in the chapter TUBES – Covered Cable Carriers from page 240 onwards.
Subject to change.
Type TKC 0910 with plastic cover system
Use our free project planning service.
VARIO LINE
56 – 80
Type TKP 0910
Selection BASIC LINE
TKP 0910
04_04_Vario_Line_TKP-Serie_A5_GB 08.06.11 22:09 Seite 177
hi
hG
TKP 0910H56
56
84
TKP 0910H80
80
108
150 4.3 150 6.7
Inside widths Bi Intrinsic chain weight 250 300 350 400 5.0 5.4 5.7 6.1 250 300 350 400 7.4 7.7 8.1 8.5
200 4.6 200 7.0
450 6.5 450 8.8
500 6.8 500 9.2
Bk
Inside heights
Bi + 41
56 – 80
Bi + 50
Dimensions in mm/Weights in kg/m
Inside widths
Bend radius and pitch Type TKP 0910H56 TKP 0910H80
150 150
200 200
250 250
Bend radii KR mm 300 350 400 300 350 400
– 450
Pitch: TKP 0910: t = 91 mm
– 500
kabelschlepp.de
150 – 500
Load diagram
100.0
Unsupported length Lf LS
H80
60.0 50.0
Lf
H56
30.0 20.0
Additional load q z in kg/m
10.0 7.0 5.0 4.0 3.0 2.0 1.0 0
0.5 1.0 1.5 2.0 0 Unsupported length Lf in m
Fon: +49 (0)2762 4003-0
for unsupported length Lf depending on the additional load
2.5
3.0
3.5
4.0
4.5
5.0
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Example of ordering Cable carrier
Subject to change.
TKP 0910H80 Type
Divider system
.
300 Inside width Bi in mm
-
250 Bend radius KR in mm
-
1820 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
UMB Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
177
VARIO LINE
Type
BASIC LINEPLUS
Dimensions and intrinsic chain weight
TKP 0910
BASIC LINE
Selection
04_04_Vario_Line_TKP-Serie_A5_GB 08.06.11 22:09 Seite 178
Type TKP 0910
Inside widths
However, it is often also possible to fix dividers or complete divider systems (dividers with height separation). (Mounting version B). If the fixed mounting version is desired, please state this when placing your order.
Mounting version A (standard)
Mounting version B
Movable divider
Fixed divider
■ Divider without arresting cams
■ Divider with arresting cams
Divider system TS 0 Type TKP 0910H56 TKP 0910H80
hi mm 56 80
ST mm 6 6
Version A aT min mm 20 20
ax min mm 14 14
ST mm 6 6
Version B aT min ax min mm mm 31/32/33* 18 31/32/33* 18
ax section mm 6 6
* aT min = 31 mm for Bi = 200, 350, 500 aT min = 32 mm for Bi = 250, 400 aT min = 33 mm for Bi = 150, 300, 450 sT
aT
ax
KR
Fon: +49 (0)2762 4003-0
kabelschlepp.de
150 – 500
178
aT
Subject to change.
Use our free project planning service.
VARIO LINE
56 – 80
In the standard version, dividers or the complete divider system (dividers with height separation) can be moved in the cross section. (Mounting version A)
hi
BASIC LINEPLUS
Fixing the dividers Inside heights
Type TKP 0910
Selection BASIC LINE
TKP 0910
04_04_Vario_Line_TKP-Serie_A5_GB 08.06.11 22:09 Seite 179
Inside heights
Version A aT min ax min mm mm 20 14 20 14
ST mm 6 6
Version B aT min ax min ax section SH mm mm mm mm 31/32/33* 18 6 4 31/32/33* 18 6 4
sH
* aT min = 31 mm for Bi = 200, 350, 500 aT min = 32 mm for Bi = 250, 400 aT min = 33 mm for Bi = 150, 300, 450
h1 mm 24 24
hi
2 3
KR
sT
aT
ax
h2 mm – 48
4 1
Version A aT min ax min mm mm 20 14 20 14
ST mm 6 6
Version B aT min ax min ax section SH mm mm mm mm 31/32/33* 18 6 4 31/32/33* 18 6 4
i
2
h
sH
* aT min = 31 mm for Bi = 200, 350, 500 aT min = 32 mm for Bi = 250, 400 aT min = 33 mm for Bi = 150, 300, 450 3
KR
sT
ax
ax
h1 mm 24 24
h2 mm – 48
4 1
h1 h2
TKP 0910 H56 TKP 0910 H80
ST mm 6 6
150 – 500
aT
with section subdivision, partitions made of aluminium hi mm 56 80
Inside widths
5
Divider system TS 3
Type
56 – 80
kabelschlepp.de
ST mm 6 6
5
aT
In the standard version, the divider systems are mounted on every second chain link.
Fon: +49 (0)2762 4003-0
TKP 0910 H56 TKP 0910 H80
hi mm 56 80
h1 h2
Type
Gliding elements – the economical solution for gliding applications Replaceable glide shoes made of plastic To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier.
Subject to change.
Chain height with glide shoes: TKP 0910H56 hG’ = hG + 10 = 94 TKP 0910H80 hG’ = hG + 10 = 118 Dimensions in mm
Minimum bend radii when using glide shoes: KRmin = 200 mm
!
By means of a positive snap connection, the glide shoes sit firmly on the chain link. 179
VARIO LINE
with continuous height subdivision made of aluminium
BASIC LINEPLUS
Divider system TS 1
TKP 0910
BASIC LINE
Selection
04_04_Vario_Line_TKP-Serie_A5_GB 08.06.11 22:09 Seite 180
Type TKP 0910 Universal connectors for connection above, below or at the front. 20
45 84 Lk
I1 = 125
Bi Bi +23 BEF = Bi + 41
150 – 500
55
20.5 9
35
Inside widths Bi + 23 BEF = Bi + 41
▲ Assembly options
10
kabelschlepp.de
The dimensions of the fixed point and driver connections are identical.
UMB (Universal Mounting Brackets) made of plastic – TKP 0910H80 Universal connectors for connection above, below or at the front. 55
20
180
Lk
I1 = 125
Bi + 28 BEF = Bi + 50
▲ Assembly options
12
The dimensions of the fixed point and driver connections are identical.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354 Subject to change.
Fon: +49 (0)2762 4003-0
66 108
25 11
35
Use our free project planning service.
VARIO LINE
56 – 80
Bi Bi +28 BEF = Bi + 50
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of plastic – TKP 0910H56 Inside heights
Subject to change.
Fon: +49 (0)2762 4003-0
kabelschlepp.de
Inside widths 150 – 500
181
BASIC LINEPLUS
Inside heights
VARIO LINE
Notes BASIC LINE
Selection
TKP 0910
04_04_Vario_Line_TKP-Serie_A5_GB 08.06.11 22:09 Seite 181
56 – 80
VARIO LINE
BASIC LINEPLUS
BASIC LINE
Selection
04_05_Vario-Line_XL-Serie_A5_GB 08.06.11 22:11 Seite 182
182
Inside height
Cable carrier with large inside height
Selection BASIC LINE
XL Series
BASIC LINEPLUS
XL Series
04_05_Vario-Line_XL-Serie_A5_GB 08.06.11 22:11 Seite 183
Can be quickly opened on the inside and outside for cable laying
Bolted stays and cover systems
C-Rail for strain relief elements
Aluminium stays available in 1 mm width sections
Aluminium cover available in 1 mm width sections
Replaceable glide shoes
Inside widths 200 – 1000
kabelschlepp.de
Stable end connector made of steel
Fon: +49 2762 4003-0
■ Large dimensions ■ Low intrinsic weight ■ TÜV design approved in accordance with 2PfG 1036/10.97
Subject to change.
Large choice of stay systems and ways of separating the cables
Bolted stays and cover systems for maximum stability even with large carrier widths
Replaceable glide shoes for long service life for gliding applications
Stable end connector made of steel (different connection variants)
Many separation options for the cables
183
VARIO LINE
108
XL Series
BASIC LINE
Selection
04_05_Vario-Line_XL-Serie_A5_GB 08.06.11 22:11 Seite 184
Type XLC 1650
BASIC LINEPLUS
with aluminium stays Inside height
■ Available in 1 mm width sections
Inside widths 200 – 1000
Type
kabelschlepp.de
XLC 1650
hi
108
Bi
Dynamics of unsupported arrangement
200-1000
Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
350
4
25
Page 185 Dimensions in mm
hi KR Bi
184
Frame stay RM Solid design Bolted, maximum stability, maximum chain widths possible.
Stay arrangement
Additional stay variants:
Stay variant LG made of aluminium: Optimum cable routing in the neutral bending line
Standard: on every 2nd chain link The stays can be mounted on every chain link, please specify when placing your order. Stay variant RMR: Gentle cable laying by means of rollers. Ideal for hydraulics hoses with "soft" jackets
TUBE SERIES – covered cable carriers Type XLT 1650 with aluminium cover system
Detailed information can be found in the chapter TUBE Series – Covered Cable Carriers from page 246 onwards.
Subject to change.
Fon: +49 2762 4003-0
Stay variants
Use our free project planning service.
VARIO LINE
108
Type XLC 1650
Selection BASIC LINE
XL Series
04_05_Vario-Line_XL-Serie_A5_GB 08.06.11 22:11 Seite 185
Stay hi hG Bi qk Bi qk min min max max variant XLC 1650 RM 108 140 200 10.5 1000 15.3
Inside height
Bk Bi + 68
108
Dimensions in mm/Weights in kg/m hi hG
Inside widths
Bi Bk
200 â&#x20AC;&#x201C; 1000
Bend radius and pitch 250
Pitch t = 165 mm
Bend radii KR mm 350 400 450
300
500
kabelschlepp.de
Type XLC 1650
550
Load diagram for unsupported length Lf depending on the additional load
Unsupported length Lf LS
60.0
Lf
Additional load qz in kg/m
40.0 30.0 20.0 10.0 0 0
1.0
3.0
2.0
5.0
4.0
6.0
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Fon: +49 2762 4003-0
50.0
Unsupported length Lf in m
Example of ordering Cable carrier
XLC 1650 . Subject to change.
Type
Divider system
600 Inside width Bi in mm
-
RM Stay variant
-
350 Bend radius KR in mm
-
4125 Chain length* Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
FA/MA Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions. * The calculated chain length Lk must always be rounded to an odd number of chain links.
185
VARIO LINE
Type
BASIC LINEPLUS
Dimensions and intrinsic chain weight
XL Series
BASIC LINE
Selection
04_05_Vario-Line_XL-Serie_A5_GB 08.06.11 22:11 Seite 186
Type XLC 1650 hi mm 108
ST mm 8
aT min mm 6
ax min mm 25
aT
ax
aT
In the standard version, the divider systems are mounted on every second chain link.
200 – 1000
Divider system TS 3 with section subdivision, partitions made of plastic Stay hi ST aT min ax min SH h1 h2 h3 h4 h5 variant mm mm mm mm mm mm mm mm mm mm XLC 1650 RM 108 8 1 16* 4 14 28 42 56 70 hi
sH
10 8 6 4 2 1 3 5 7 9 11
* When using plastic partitions The dividers are fixed by the partitions, the complete divider system is movable.
sT aT
h1 h2 h3 h4 h5
Type
KR
kabelschlepp.de
sT
KR
The dividers can be moved in the cross section.
hi
XLC 1650
Stay variant RM
Inside widths
ax aT
Dimensions of the plastic partitions for TS 3 SZ 4
16 64 176
18 68 192
23 78 208
ax (center-to-center dividers) 28 32 33 38 43 80 88 96 112 128 – – – – –
186
Guide channels ➤ from page 305
58 160 –
When using partitions with ax > 112 mm there should be an additional central support with a twin divider (ST = 5 mm). Twin dividers are designed for subsequent fitting in the partition system.
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354 Subject to change.
Aluminium partitions in 1 mm width sections are also available.
48 144 –
Dimensions in mm
SZ
Fon: +49 2762 4003-0
In the standard version, the divider systems are mounted on every second chain link.
Use our free project planning service.
VARIO LINE
108
Type
ax
BASIC LINEPLUS
Divider system TS 0 Inside height
Type XLC 1650
Selection BASIC LINE
XL Series
04_05_Vario-Line_XL-Serie_A5_GB 08.06.11 22:11 Seite 187
Inside height
Replaceable glide shoes made of plastic To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier.
Inside widths
!
By means of a positive snap connection, the glide shoes sit firmly on the chain link.
Connection dimensions End connector made of steel plate
52
Connecting surface, outside*
kabelschlepp.de
200 – 1000
hG’ = 147 mm
5
H
B i - 25 B i + 103 B i + 138
13.5
Connecting surface, inside (Standard)
The dimensions of the fixed point and driver connections are identical.
50 80 120
15
* Please specify when ordering.
Fon: +49 2762 4003-0
5
l1=120
Connection variants MA (Standard)
Driver
A I (Standard)
MI FI I (Standard)
Fixed point
A
FA
Subject to change.
Connection point Connection type
The connecting surfaces on the driver and fixed point can be be mounted on the outside or inside according to preference.
Connecting surface
M – Driver A – Threaded joint outside (standard) I – Connecting surface inside (< Bk) A – Connecting surface outside (> Bk) F – Fixed point I – Threaded joint, inside
In the standard version, the end connectors are mounted with the threaded joint outwards (FAI/MAI). When ordering please specify the desired connection type (see ordering key on page 347).
187
VARIO LINE
108
Chain height with glide shoes:
Lk
BASIC LINEPLUS
Gliding elements – the economical solution for gliding applications
VARIO LINE
BASIC LINEPLUS
BASIC LINE
Selection
04_06_Vario-Line_QUANTUM_A5_GB 08.06.11 22:12 Seite 188
188
Inside heights
Light, extremely quiet and low-vibration for high speeds and accelerations*
*** Tested: Q040.77.RE-70-1000 by the Fraunhofer Institute, travel speed V1 = 0.2 m/s and V2 = 0.9 m/s *** Tested: Q060.100.100 by TÜV Rheinland. The measurement area sound pressure level was measured at a distance of 0.5 m for uniform and jerky movement.
C-Rail for strain relief elements or strain relief comb
Universal connectors (UMB) Extremely low-noise and low-vibration operation
Aluminium stays available in 1 mm width sections
Plastic stays available in 8 or 16 mm width sections Large choice of stay systems and ways of separating the cables
Low-vibration operation
Ideal for highly dynamic applications – extruded side bands The operation of the QUANTUM is extremely quiet and low-vibration. Due to the link-free design and the very small pitch, the so-called polygon effect is minimized. Due to the low noise during operation, the QUANTUM cable carrier system is optimally suited for applications with low-vibration linear drives.
Cable carrier with polygon effect
Suitable for clean rooms and long service life Extruded sidebands are installed. In contrast to conventional pin-hole joints, there is almost no wear (link wear), whereby QUANTUM is excellent for use in clean rooms. Extremely long service life due to ■ No link wear on pin-hole joints ■ Special plastic and steel cables in the supporting base
Fon: +49 2762 4003-0
QUANTUM
Subject to change.
28 – 600
ALMOST NO POLYGON EFFECT
Replaceable glide shoes
Ideal for highly dynamic applications
Inside widths
3D movements: The driver connection can move Side bands made of extruded special plastic sideways and can be turned through up to and steel cables in the supporting base for ± 30 degrees extremely long service life
*Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
189
Selection VARIO LINE
28 – 72
kabelschlepp.de
■ Suitable for clean rooms: Clean room certification "Class 1" possible – no hinges, no link wear** ■ Extremely quiet, 31 db (A)*** ■ Extremely lightweight ■ For high accelerations up to 300 m/s2 ■ For travel speeds up to 40 m/s ■ Very long service life: 25 million cycles = unsurpassed service life ■ TÜV design approved in accordance with 2PfG 1036/10.97
BASIC LINE
QUANTUM
BASIC LINEPLUS
QUANTUM
04_06_Vario-Line_QUANTUM_A5_GB 08.06.11 22:12 Seite 189
QUANTUM
BASIC LINE
Selection
04_06_Vario-Line_QUANTUM_A5_GB 08.06.11 22:12 Seite 190
Types Q 040, Q 060, Q 080 and Q 100
Inside widths 28 – 600
■ Available in 8 or 16 mm width sections (plastic stays)
kabelschlepp.de
Type
Q 040 Q 060 Q 080 Q 100
hi
28* 42* 58* 72*
Bi
28-284 38-500 50-600 70-600
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
100 150 180 200
40 30 25 20
300 160 100 70
191 191 191 191
* with stay variant RE
Dimensions in mm
hi KR
Fon: +49 2762 4003-0
Bi
Use our free project planning service.
VARIO LINE
28 – 72
■ Available in 1 mm width sections (aluminium stays)
190
Stay variants Frame stay RS made of aluminium Standard design – Q 060, Q 080, Q 100 For lightweight to medium loads. Opening options: Outside/Inside: can be opened quickly and easily simply by rotating the stays through 90°.
Frame stay RV made of aluminium Reinforced design – Q 080, Q 100 For medium to heavy loads and for large chain widths. Opening options: Outside/Inside: can be opened quickly and easily simply by rotating the stays through 90°. Frame stay RE made of plastic Q 040, Q 060, Q 080, Q 100 Opening options: Outside/Inside: simply by turning (through 90°).
Subject to change.
BASIC LINEPLUS
with plastic or aluminium stays Inside heights
Types Q 040, Q 060, Q 080 and Q 100
Selection BASIC LINE
QUANTUM
04_06_Vario-Line_QUANTUM_A5_GB 08.06.11 22:12 Seite 191
Inside heights
Stay variant RS RS RV RS RV
Q 060 Q 080 Q 080 Q 100 Q 100
hi
hG
Bi min
qk min
Bi max
qk max
38 58 58 72 72
60 80 80 98 98
38 50 50 70 70
1.25 1.90 2.10 2.60 2.80
500 600 600 600 600
2.40 2.25 2.90 3.40 4.60
Bk Bi Bi Bi Bi Bi
+ + + + +
52 72 72 82 82
hi hG
28 – 72 Inside widths
Bi Bk
28 – 600
Dimensions in mm/Weights in kg/m
Stay variant RE RE RE RE
Q 040 Q 060 Q 080 Q 100
hi hG
Bi min
qk min
28 42 58 72
28 68 58 74
0.63 1.16 1.93 2.74
40 60 80 98
Bi qk max max 284 276 570 570
0.98 1.54 2.70 3.67
Bk Bi Bi Bi Bi
+ + + +
40 52 72 82
Width section 8 8 16 16
hi hG
Bi Bk
Dimensions in mm/Weights in kg/m
Bend radius and pitch Type Q 040 Q 060 Q 080 Q 100
60 100 170 180
75 120 200 250
Bend radii KR mm 90 110 150 190 250 320 300 370
150 250 420 460
180 300 500 600
Pitch: Q 040: t = 15 mm Q 060: t = 20 mm Q 080: t = 25 mm Q 100: t = 30 mm
Load diagram for length with permissible (desired) sag LD depending on the additional load 12.0
Length with permissible sag LD and travel length LS LS
Q 100
KR
KR
18
0
KR
60
LD
0
Additional load qz in kg/m
10.0 8.0 6.0
Fon: +49 2762 4003-0
Type
kabelschlepp.de
"Plastic designs"
Q 080 KR
KR
17
0
In the case of long travel lengths, the cable carriers are placed in a guide channel with the upper trough gliding on the lower trough (see page 305). We are at your service to advise on these applications.
50
0
Q 060 KR
4.0
KR
2.0
KR
10
Q 040
0 KR
60
30
0
18
0
0 1.5 2.0 0.5 1.0 Length with permitted sag LD in m
2.5
3.0
3.5
4.0
Example of ordering Cable Carrier
Subject to change.
Q 060 Type
Divider system
.
200 Inside width Bi in mm
-
RS Stay variant
-
150 Bend radius KR in mm
-
1540 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
2 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
191
VARIO LINE
Type
BASIC LINEPLUS
Dimensions and intrinsic weight "Hybrid designs" with aluminium stay systems
QUANTUM
BASIC LINE
Selection
04_06_Vario-Line_QUANTUM_A5_GB 08.06.11 22:12 Seite 192
Types Q 040, Q 060, Q 080 and Q 100
hi
ax min mm 8 13 13 14 14 14.5 14 16 14.5
sT
aT
ax
KR
aT min mm 8 13.5 14 11 11 12 11 13 12
aT
Standard mounting distances of the divider systems: Q 040, Q 060: on every 6th pitch division Q 080, Q 100: on every 8th pitch division
Q 040 Q 060 Q 060 Q 080 Q 080 Q 080 Q 100 Q 100
Stay hi ST aT min variant mm mm mm RE 28 2.8 8 RS 38 3 13.5 RE 42 4.2 14 RS 58 4 11 RV 58 4 11 RE 58 6 12 RV 72 6 13 RE 72 8 12
ax min SH h1 h2 h3 mm mm mm mm mm 8 2.4 15 – – 13 4 15 – – 13 2 10 – – 14 4 30 – – 14 4 15 30 – 14.5 4 22 – – 16 4 15 30 45 14.5 4 32 – –
In the standard version, the dividers are movable. In the case of plastic stays (stay variant RE), the dividers can also be mounted fixed (note the mounting distances).
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
sT
6 4 2 1 3 5 7
h1 h2 h3
Divider system TS 1 with continuous height subdivision made of aluminium
aT
ax
aT
Standard mounting distances of the divider systems: Q 040, Q 060: on every 6th pitch division Q 080, Q 100: on every 8th pitch division
Cables for cable carrier systems ➤ from page 354 Subject to change.
Fon: +49 2762 4003-0
ST mm 2.8 3 4.2 4 4 6 5 6 8
In the standard version, the dividers are movable. In the case of plastic stays (stay variant RE), the dividers can also be mounted fixed (note the mounting distances).
Type
192
hi mm 28 38 42 58 58 58 72 72 72
sH
kabelschlepp.de
28 – 600
Q 040 Q 060 Q 060 Q 080 Q 080 Q 080 Q 100 Q 100 Q 100
Stay variant RE RS RE RS RV RE RS RV RE
hi
Inside widths
Use our free project planning service.
VARIO LINE
28 – 72
Type
KR
BASIC LINEPLUS
Divider system TS 0 Inside heights
Types Q 040, Q 060, Q 080 and Q 100
Selection BASIC LINE
QUANTUM
04_06_Vario-Line_QUANTUM_A5_GB 08.06.11 22:12 Seite 193
h1 mm 15 14 14 14 14 14
h2 mm – – 28 28 28 28
h3 h4 mm mm – – – – – – 42 – 42 – 42 56
* When using plastic partitions A) Only fixed mounting of the divider is possible, and at 8 mm intervals (also see mounting version B in Chapter ME/MK). B) The dividers are fixed by the partitions, the complete divider system is movable.
aT
Inside widths
8 6 4 2 1 3 5 7 9
sT ax
ax
16 64 176
18 68 192
28 – 600
aT
Standard mounting distances of the divider systems: Q 040, Q 060: on every 6th pitch division Q 080, Q 100: on every 8th pitch division
Dimensions of the plastic partitions for TS 3 SZ 4
28 – 72
kabelschlepp.de
SH mm 2,4 4 4 4 4 4
h1 h2 h3 h4
ax min mm 8 16* 16* 16* 16* 16*
sH
hi ST aT min mm mm mm 28 2,8 14 38 8 11 42 8 11 58 8 8 58 8 8 72 8 8
hi
ax (center-to-center distance, dividers) 23 28 32 33 38 43 78 80 88 96 112 128 208 – – – – –
48 144 –
58 160 –
SZ
Dimensions in mm
Aluminium partitions in 1 mm width sections are also available.
When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Twin dividers are designed for subsequent fitting in the partition system.
Fon: +49 2762 4003-0
Q 040 A) Q 060 B) Q 060 B) Q 080 B) Q 080 B) Q 100 B)
Stay variant RE RS RE RV RE RV
KR
Type
Inside heights
Gliding elements – the economical solution for gliding applications Replaceable glide shoes made of plastic* To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier. * not for Q 040
Subject to change.
Dimensions with glide shoe Type Q 060 Q 080 Q 100
Height hG’ hG’ = hG + 6 = 66 hG’ = hG + 8 = 88 hG’ = hG + 10 = 108
Width BEF’ Bi + 56.0 Bi + 79.5 Bi + 89.5 Dimensions in mm
!
By means of a positive snap connection, the glide shoes sit firmly on the chain link.
193
VARIO LINE
Q 040 with divider system TS 2 with grid subdivision made of aluminium available in 8 mm section widths. Q 060, Q 080 and Q 100 with divider system TS 3 with with section subdivision, partitions made of plastic For these types, divider system TS 2 with grid subdivision made of aluminium (1 mm grid) is also available.
BASIC LINEPLUS
Divider systems TS 2 and TS 3
QUANTUM Inside heights
Types Q 040, Q 060, Q 080 and Q 100 UMB (Universal Mounting Brackets) made of plastic (Q 040/060) or aluminium (Q 080/100)
BZl
Bi
C-Rail
hG
h2 h3 h1
28 – 600
bB
d
Inside widths
l1
l2 l3
Fon: +49 2762 4003-0
kabelschlepp.de
▲ Assembly options
l1
The dimensions of the fixed point and driver connections are identical. The connecting elements make the the last 3 pitch divisions at both ends of each sideband immobile. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Connection dimensions: Type Q 040 Q 060 Q 080 Q 100
Bi Bi Bi Bi
BZL + 16 + 18 + 30 + 30
Bi Bi Bi Bi
ba + 26 + 32 + 47 + 52
Bi Bi Bi Bi
Bk + 40 + 52 + 72 + 82
d 6.6 6.6 9 11
l2 14 25 35 35
l3 13.0 17.5 22.5 32.5
l1 40 60 80 100
h1 5 5 8 10
h2 14 25 35 35
h3 13.0 17.5 22.5 31.5
hG 40 60 80 98
bB 14 20 25 30
Dimensions in mm
Strain relief devices Strain relief comb made of aluminum on one side (QUANTUM 040, 060)
194
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
■ Strain relief comb made of Aluminium
Subject to change.
Use our free project planning service.
VARIO LINE
28 – 72
bA Bk
BASIC LINEPLUS
BASIC LINE
Selection
04_06_Vario-Line_QUANTUM_A5_GB 08.06.11 22:12 Seite 194
Types Q 040, Q 060, Q 080 and Q 100
Selection BASIC LINE
QUANTUM
04_06_Vario-Line_QUANTUM_A5_GB 08.06.11 22:12 Seite 195
Inside heights
Strain relief combs made of plastic on both sides (QUANTUM 060) The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
Inside widths
Bi mm 44 49 69 74 89 94 99 119
nZ 5 5 7 7 8 9 9 11
Type Q 060 Q 060 Q 060 Q 060 Q 060 Q 060 Q 060
Bi mm 124 144 149 169 174 199* 224*
nZ = Number of teeth on one side of the comb * on request
nZ 11 13 13 15 15 17 19
kabelschlepp.de
Type Q 060 Q 060 Q 060 Q 060 Q 060 Q 060 Q 060 Q 060
■ Both-sided strain relief comb
1.7
10
15
15
1.2
1.5
The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
11 25
■ Universal mounting bracket ■ QUANTUM 060: Integratable C-rail with C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
LP
11 34
LP
■ QUANTUM 080, 100: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935
16.2 34
LP
Fon: +49 2762 4003-0
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps
■ QUANTUM 080, 100: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminium, Item-No. 3926, material steel, Item-No. 3932
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 311 onwards).
■ C-rail with LineFix strain relief
195
VARIO LINE
28 – 72
28 – 600
■ Universal mounting bracket with strain relief comb
BASIC LINEPLUS
Strain relief devices
VARIO LINE
BASIC LINEPLUS
BASIC LINE
Selection
04_07_Vario-Line_TKR_A5_GB 20.06.11 10:03 Seite 196
196
TKR
Selection
04_07_Vario-Line_TKR_A5_GB 20.06.11 10:03 Seite 197
Extremely quiet and low-vibration operation
Variable connection for fast installation
Fixed dividers
ALMOST NO POLYGON EFFECT
TKR
Subject to change.
Inside widths 20 – 200
Can be quickly and easily opened
Low-vibration operation
22 – 52
kabelschlepp.de
Long service life Ideal for highly dynamic applications High lateral stability Suitable for clean rooms Simple shortening and extension due to modular design
Cable carrier with polygon effect
Ideal for highly dynamic applications
Suitable for clean rooms and long service life
The operation of the TKR is extremely low-noise and low-vibration. The so-called polygon effect is minimized. Optimum uses are especially handling and installation systems, robots, measuring equipment, automatic pick and place systems, printing and textile machines. Due to their low noise during operation, the TKR types are optimally suitable for applications with low-vibration linear drives.
The movable connecting elements are injection molded on the chain links. In contrast to conventional pin-hole joints, there is almost no wear (link wear), whereby the TKR types are excellent for use in clean rooms. The special shaping of the connecting elements also increases the service life of the system.
Ideal for highly dynamic applications
Universal connectors (UMB) for connection above, below or at the front
Fon: +49 2762 4003-0
■ ■ ■ ■ ■
Inside height
Injection molded connecting elements
** Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
197
VARIO LINE
Extremely quiet and low-vibration for highly dynamic applications*
BASIC LINEPLUS
BASIC LINE
TKR
TKR
Selection
04_07_Vario-Line_TKR_A5_GB 20.06.11 10:03 Seite 198
BASIC LINE
TKR 0150, 0200, 0260 and 0280
BASIC LINEPLUS
Solid plastic cable carrier Inside height
Inside widths
kabelschlepp.de
20 – 200
Type
hi
TKR 0150 TKR 0200 TKR 0260 TKR 0280
22 28 40 52
Bi
Dynamics of unsupported arrangement
Maximum travel length unsupported in m
Travel speed* vmax in m/s
Travel acceleration* amax in m/s2
Page
1.77 2.76 3.95 4.94
5 5 5 5
200** 200** 200** 200**
199 199 199 199
20-60 40-120 50-200 50-200
Dimensions in mm
hi KR Bi
hi
hG
Fon: +49 2762 4003-0
** Possible maximum values: Please contact us. ** At values > 20 m/s2 please contact us – we are happy to advise you.
t
Bi BK
198
KR
Dimensions and intrinsic weight Type
hi
hG
TKR 0150
22
27,5
TKR 0200
28
37,0
TKR 0260
40
54,0
TKR 0280
52
66,0
20 0,3 40 0,6 50 1,5 50 2,0
40 0,4 50 0,6 75 1,7 75 2,2
Inside width Bi Intrinsic chain weight 60 – – 0,5 – – 60 80 100 0,7 0,8 0,9 100 125 150 1,9 2,1 2,3 100 125 150 2,4 2,6 2,8
Bk – – 120 1,0 200 2,7 200 3,2
Bi + 14 Bi + 16 Bi + 26 Bi + 30
Dimensions in mm/Weights in kg/m
Subject to change.
Use our free project planning service.
VARIO LINE
22 – 52
TKR
Selection
04_07_Vario-Line_TKR_A5_GB 20.06.11 10:04 Seite 199
BASIC LINE
TKR 0150, 0200, 0260 and 0280 Bend radii KR mm 50 75 75 95 100 125 100 150
40 55 75 75
– 150 150 200
Inside height
Pitch: TKR 0150: t = 15 mm TKR 0200: t = 20 mm TKR 0260: t = 26 mm TKR 0280: t = 28 mm
22 – 52 Inside widths 20 – 200
for unsupported length Lf depending on the additional load
Unsupported length Lf
12 TKR 0280 10 8 6 TKR 0260
LS Lf
4 3 TKR 0200 TKR 0150
1 0.8 0.6
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. We are at your service to advise on these applications.
150
0.4 0.3 0.2 0.1
0
0.5
1
1.5
2
2.5
3
Fon: +49 2762 4003-0
Additional load qz in kg/m
95, 75, KR 55 KR
2
kabelschlepp.de
Load diagram
Unsupported length Lf in m
Example of ordering Divider system
Cable Carrier
Subject to change.
TKR 0200 . Type
100 Inside width Bi in mm
-
95 Bend radius KR in mm
-
800 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
3 Number of dividers nT
FA/MA Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
199
VARIO LINE
Type TKR 0150 TKR 0200 TKR 0260 TKR 0280
BASIC LINEPLUS
Bend radius and pitch
TKR
Selection
04_07_Vario-Line_TKR_A5_GB 20.06.11 10:04 Seite 200
BASIC LINE
TKR 0150, 0200, 0260 and 0280
Inside widths
Fixed dividers are available for applications with transverse accelerations and where the carrier is rotated through 90° (Version B). If the fixed installation version is desired, please state this on the order.
Version A (Standard)
Version B
Movable divider
Fixed divider
kabelschlepp.de
20 – 200
■ Locking profile in the crossbar
■ Divider with arresting cams
Type 0150 0200 0260 0280
hi mm 22 28 40 52
ST mm 2.0 2.0 2.4 2.4
* aT min = 4.0 mm for Bi = 40, 80 aT min = 5.0 mm for Bi = 50 aT min = 6.0 mm for Bi = 60, 100, 120
Version A aT min mm 5.0 4.0 3.0 3.0
ax min mm 6.0 8.0 8.0 8.0
ST mm 2.0 2.0 2.4 2.4
Version B aT min ax min mm mm 6.0 6.0 4.0/5.0/6.0* 8.0 5.5/6.0/7.0** 8.0 5.5/6.0/7.0** 8.0
ax section mm 2.0 4.0 4.0 4.0
** aT min = 5.5 mm for Bi = 75 aT min = 6.0 mm for Bi = 100 aT min = 7.0 mm for Bi = 150 sT
aT
ax
KR
Fon: +49 2762 4003-0
Divider system TS 0
200
aT
Subject to change.
Use our free project planning service.
VARIO LINE
22 – 52
In the standard version, dividers or the complete divider system (dividers with height separation) can be moved in the cross section. (Mounting version A)
hi
BASIC LINEPLUS
Fixing the dividers Inside height
TKR
Selection
04_07_Vario-Line_TKR_A5_GB 20.06.11 10:04 Seite 201
BASIC LINE
TKR 0150, 0200, 0260 and 0280 Inside height
ST mm 2.4 2,0 2.4
ax min mm 8.0 8.0 8.0
aT min mm 5.5/6.0/7.0** 4.0/5.0/6.0* 5.5/6.0/7.0**
ax min ax section mm mm 8.0 4.0 8,0 4,0 8.0 4.0
** aT min = 5.5 mm for Bi = 75 aT min = 6.0 mm for Bi = 100 aT min = 7.0 mm for Bi = 150
SH mm 2.6 2.6 2.6
h1 mm 14 11 18
2
hi
* aT min = 4.0 mm for Bi = 40, 80 aT min = 5.0 mm for Bi = 50 aT min = 6.0 mm for Bi = 60, 100, 120
ST mm 2.4 2.0 2.4
3
aT
ax
Inside widths 20 – 200
4 1 5
kabelschlepp.de
KR
sT
h2 mm 28 – 36
22 – 52
h1 h2
0260 0200 0280
hi mm 40 28 52
Version B
sH
Type
Version A aT min mm 3.0 4.0 3.0
aT
Divider system TS 3
ST mm 6.0 6.0
ax min mm 26.0 26.0
ST mm 6.0 6.0
Version B aT min ax min ax section SH mm mm mm mm 5.5/6.0/7.0* 28.0 4.0 4.0 5.5/6.0/7.0* 28.0 4.0 4.0
h1 mm 14 18
h2 mm 28 36
aT min = 6.0 mm for Bi = 100
2
h
i
* aT min = 5.5 mm for Bi = 75 aT min = 7.0 mm for Bi = 150
Version A aT min mm 3.0 3.0
3
KR
sT
aT
ax
4 1
h1 h2
0260 0280
hi mm 40 52
sH
Type
Fon: +49 2762 4003-0
with section subdivision, partitions made of aluminium
5
aT
In the standard version, the divider systems are mounted on every second chain link.
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354
201
VARIO LINE
with continuous height subdivision made of aluminium (TKR 0150, 0260, 0280) or plastic (TKR 0200)
BASIC LINEPLUS
Divider system TS 1
TKR
Selection
04_07_Vario-Line_TKR_A5_GB 20.06.11 10:04 Seite 202
BASIC LINE
TKR 0150, 0200, 0260 and 0280
Inside widths 20 – 200
4.3 30
4.3
The dimensions of the fixed point and driver connections are identical.
Connection variants (Type TKR 0150) kabelschlepp.de
MA (Standard) Mitnehmer
MI
M – Driver F
– Fixed point
Connection type
FI Festpunkt
FA
Connection point
A
– Threaded joint outside (standard)
I
– Threaded joint, inside
202
Subject to change.
Fon: +49 2762 4003-0
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 348). The connection type can subsequently be altered simply by varying the connectors.
Use our free project planning service.
VARIO LINE
22 – 52
5
10 Bi 4.5 Bi +1 +11 11 BEF = Bi + 20
10
27.5
BASIC LINEPLUS
Plastic connectors (Type TKR 0150) Inside height
TKR
Selection
04_07_Vario-Line_TKR_A5_GB 20.06.11 10:04 Seite 203
UMB (Universal Mounting Brackets) made of plastic (Types TKR 0200, 0260 and 0280)
Inside height
Universal connectors for connection above, below or at the front. l2 l3
Bi B1 BEF
h1 hG
Inside widths
I1
20 – 200
d
Type TKR 0200 TKR 0260 TKR 0280
BEF
b1
d
l1
l2
l3
h1
hG
Bi + 20 Bi + 26 Bi + 30
Bi + 12 Bi + 16 Bi + 16
4.3 7.0 7.0
50/53* 63 66/70**
20.0 22.5 22.5
10.0 12.5 15.0
15 22 22
37 54 66
Dimensions in mm
Subject to change.
Fon: +49 2762 4003-0
BEF = chain width over connecting piece ** Fixed point = 50 mm, driver = 53 mm ** Fixed point = 66 mm, driver = 70 mm
kabelschlepp.de
▲ Assembly options The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 348).
203
VARIO LINE
22 – 52
l1
Lk
BASIC LINEPLUS
BASIC LINE
TKR 0150, 0200, 0260 and 0280
VARIO LINE
BASIC LINEPLUS
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 204
204
Selection
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 205
BASIC LINE
TUBE SERIES
BASIC LINEPLUS
Covered Cable Carriers
VARIO LINE
■ Covered cable and hose carriers with plastic or aluminium cover systems and completely enclosed carrier tubes
CoverTrax
TUBE SERIES
■ For protection of the cables for applications where chips or severe contamination occur
page 206
Extreme cable protection in harsh environmental conditions
UNIFLEX TUBES
page 214
Proven solid cable carriers with fixed carrier widths
MASTER TUBES
page 224
Quiet and weight-optimized cable carriers
MT Series
page 234
Multivariable cable carrier with extensive accessories
TKC Series
page 240
Easy to assemble, stable cable carriers with variable dimensions
XLT Series
page 246
Cable and hose carrier with large inside height
S/SX Series
page 250
Extremely robust and stable steel chains
CONDUFLEX
page 251
Closed designer cable carrier
MOBIFLEX
page 252
Enclosed cable carrier with flexible metal helical tube 205
TUBE SERIES
VARIO LINE
BASIC LINEPLUS BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 206
206
CoverTrax
Selection BASIC LINE
TUBE-SERIES
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 207
Connectors with optional strain relief
Completely detachable covers
Inside widths 50 – 250
Dividers and height separations for cable separation
Gentle on the cables – interior space without projecting edges
Chain links made of plastic Extensive unsupported length Designs with inward* or outward opening covers Cover system also in the connection
kabelschlepp.de
Easy and quick to open
Fon: +49 2762 4003-0
Secure hold of the covers also under heavy load (e.g. by the use of hydraulic cables)
Very quiet thanks to integrated noise damping system
Subject to change.
Protecting cables effectively: ■ The optimized cover construction provides outstanding protection against penetration of dirt and chips into the carrier interior.
Simply unlock cover with a screwdriver
* On request – please contact us.
Detach the cover from the chain link
Divider system TS 1
Optional strain relief comb – also placed on top of one another
207
VARIO LINE
50
TUBE SERIES
■ outstanding protection for the cables ■ quick cable laying – inside and outside opening designs ■ very quiet thanks to internal noise damping system ■ large unsupported length ■ high-quality visual design ■ for unsupported and gliding arrangements
Inside heights
BASIC LINEPLUS
Extreme cable protection in harsh environmental conditions
BASIC LINEPLUS
TUBE-SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 208
Inside heights
Overview CoverTrax
Design 060 with a cover that can be leveredopen to the inside*
Inside widths
Bi
50 – 250
hi KR
Fon: +49 2762 4003-0
kabelschlepp.de
Type
CT 1555.060
hi
50
Bi
50-250
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
100
6
35
Page 210 Dimensions in mm
Bauart 080 with a cover that can be leveredopen to the outside
hi KR Bi
208
Type
CT 1555.080
hi
50
Bi
50-250
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
100
6
35
Page 210 Dimensions in mm
* On request – please contact us.
Subject to change.
Use our free project planning service.
TUBE SERIES
VARIO LINE
50
Inside heights
Inside widths
kabelschlepp.de
50 – 250
Protecting cables effectively: ■ The optimized cover construction provides outstanding protection against penetration of dirt and chips into the carrier interior.
Optimized geometry
■ The openable covers reach above the side band and deflect dirt off to the side.
■ Smooth side band contour with encapsulated stroke system.
Fon: +49 2762 4003-0
The protection for the routed cables has been optimized by means of design features. Extremely small gap dimensions and the new geometry effectively prevent the penetration of foreign bodies.
■ The reinforced contour of the new cover provides extremely small gap dimensions even with large carrier widths.
Easy connection – optionally with strain relief comb
Subject to change.
With the UMB connectors you can connect the CoverTrax easily from above, from below or at the front. The optional C-rails and Linefix saddle-type clamps allow the cables to be fixed securely and simply. C-rails and strain relief combs are fixed with the UMB connectors and do not have to be screwed separately.
■ UMB connector
■ Optional strain relief comb
■ Connection with LineFix on C-rail
■ The UMB connectors have mounts above and below for fixing a C-rail or strain relief comb.
Selection BASIC LINE
50
209
VARIO LINE
The CoverTrax cable carrier provides outstanding protection for the routed cables and hoses. It has been developed for harsh environmental conditions with chips, dirt and dust and effectively prevents foreign bodies from entering the cable space. The optimized geometry of the chain links makes the carrier very stable, with a large unsupported length. The integrated damping system makes it very quiet. The new CoverTrax 1555 is not just remarkable for its technical attributes, but also for its new visual design, with its impressive style and functionality. For example, the almost completely smooth side band contour of the individual chain links presents hardly any gap through which foreign bodies could penetrate.
TUBE SERIES
Extreme cable protection – CoverTrax 1555
BASIC LINEPLUS
TUBE-SERIES
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 209
BASIC LINEPLUS
TUBE-SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 210
Inside heights
Type CT 1555 Design 060*
Design 080
Inside: Hinged, openable (on the right/left) and detachable covers
Inside: Hinged, openable (on the right/left) and detachable covers
Inside widths hi
Bk
hG
t
Bi
hi
kabelschlepp.de
Bk
Bi
KR
hG
KR
50 â&#x20AC;&#x201C; 250
t
Dimensions and intrinsic chain weight Type
hi
hG
CT 1555
50
69
50* 2.18
75 2.43
Inside widths Bi Intrinsic chain weight 115* 125 150* 175 2.83 2.94 3.19 3.44
100* 2.68
* on request
Bk 200* 3.69
225* 3.94
250* 4.20
Bi + 21
Dimensions in mm/Weights in kg/m
Bend radius and pitch 100
125*
Pitch t = 55.5 mm
Bend radii KR mm 175* 200*
150
225*
250*
300*
Bend radius and pitch for unsupported length Lf depending on the additional load
LS Lf
4.0 3.0 2.0 1.0 0 0
1.5 0.5 1.0 Unsupported length Lf in m
2.0
2.5
3.0
3.5
Example of ordering Cable carrier
CT 1555 Type
Unsupported length Lf
13.0 12.0 11.0 10.0 9.0 8.0 7.0 6.0 5.0
In the case of longer travel lengths, sagof the cable carriers is technically per-missible depending on the application.In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise onthese applications. Divider system
.
080
.
Design
175 Inside width Bi in mm
-
150 Bend radius KR in mm
-
1110 Chain length Lk in mm (without connection)
TS 0 Divider systemm
/
Connection
1
FU/MU
Number of dividers nT
ConnectionFixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
210
* On request â&#x20AC;&#x201C; please contact us.
Subject to change.
Additional load qz in kg/m
Fon: +49 2762 4003-0
* on request
Use our free project planning service.
TUBE SERIES
VARIO LINE
50
Type CT 1555
Selection BASIC LINE
TUBE-SERIES
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 211
Version B
Movable divider
Divider fixed in 5 mm steps.
50 Inside widths 50 â&#x20AC;&#x201C; 250
kabelschlepp.de
Version A (standard)
Inside heights
Divider system TS 0 ST mm 3
Version A aT min mm 5
ax min mm 10
Version B aT min ax min mm mm 7.5 10
ST mm 3
ax section mm 5
hi
CT 1555
hi mm 50
Fon: +49 2762 4003-0
Type
KR
sT
aT
ax
aT
Divider system TS 1 with continuous height subdivision made of aluminium ST mm 3
Version A aT min ax min mm mm 5 10
ST mm 3
Version B aT min ax min ax section mm mm mm 7.5 10 5
SH mm 4
h1 mm 14
sH
CT 1555
hi mm 50
hi
2 3
KR
Subject to change.
sT
aT
ax
h2 mm 28
4 1
h1 h2
Type
5
aT
211
VARIO LINE
For applications with transverse accelerations and where the carrier is rotated through 90° the dividers can be fixed simply by turning them. This causes the arresting cams to engage in the locking profiles of the covers (Version B). If the fixed installation version is desired, please state this on the order.
TUBE SERIES
In the standard version, dividers or the complete divider system (dividers with height separation) can be moved in the cross section. (Mounting version A)
BASIC LINEPLUS
Fixing the dividers
TUBE-SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 212
Type CT 1555
Inside widths Ø 5.5
Lk
kabelschlepp.de
Bi Bi + 12 BEF = Bi + 24
68.0
CT1555
17.0
50 – 250
l1 = 103
Bi Bi + 12 BEF = Bi + 24
12.5
15.0 52.5
▲ Assembly options
The dimensions of the fixed point and driver connections are identical. When ordering please specify the connection type FU/MU (see ordering key on page 210).
Both-sided strain relief combs made of plastic
Fon: +49 2762 4003-0
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed. Type CT 1555. ... .50 CT 1555. ... .75 CT 1555. ... .100 CT 1555. ... .125 CT 1555. ... .150 CT 1555. ... .175 ■ Universal mounting bracket with optional strain relief comb
■ Fixing in the UMB
Bi mm 50 75 100 125 150 175
nZ 3 5 7 9 11 13
nz = Number of teeth on one side of the comb
Strain relief comb made of aluminum on one side
212
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
■ Strain relief comb made of Aluminium
Subject to change.
Use our free project planning service.
TUBE SERIES
VARIO LINE
50
With plastic UMBs (Universal Mounting Brackets), you can easily connect the UNIFLEX from above, from below, or at head height .
CT1555
BASIC LINEPLUS
Universal mounting brackets Inside heights
Type CT 1555
Selection BASIC LINE
TUBE-SERIES
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 213
50 Inside widths
10
1.2
50 – 250
■ Universal mounting bracket with C-rail. The UMB connectors have mounts above and below for fixing a C-rail
■ Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
kabelschlepp.de
LP
11 25
Fon: +49 2762 4003-0
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and otherstrain relief devices – see Accessories chapter, from page 311 onwards).
■ C-rail with LineFix strainrelief
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354
213
VARIO LINE
The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
Inside heights
TUBE SERIES
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps
BASIC LINEPLUS
Strain relief devices
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 214
UNIFLEX
Inside widths 15 – 175
■ Easy to open ■ Robust, double stroke system for long unsupported lengths ■ Particularly high torsional rigidity ■ End connectors with integrated strain relief ■ Economically priced standard types
kabelschlepp.de
■ TÜV design approved in accordance with 2PfG 1036/10.97
Design 050 – covered on one side Fon: +49 2762 4003-0
■ Outside: Covered ■ Inside: Hinged, openable (on the right/left) and detachable brackets
Bi
hi KR
Use our free project planning service.
TUBE SERIES
VARIO LINE
19,5 – 44
■ Solid plastic
214
Type
0345.050 0455.050 0555.050 0665.050
hi
20 26 38 44
Bi
15-65 25-130 50-150 50-175
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
80 120 125 150
10 10 9 8
50 50 45 40
100 100 100 100 Dimensions in mm
Subject to change.
BASIC LINEPLUS
TUBES with fixed chain widths Inside heights
Design 060 – covered on both sides
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 215
Inside heights
■ Inside: Hinged, openable (on the right/left) and detachable cover
15 – 175
hi KR
19.5 25 36 42
Bi
15-65 25-130 50-150 50-175
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
80 120 125 150
10 10 9 8
50 50 45 40
216 216 216 216
kabelschlepp.de
0345.060 0455.060 0555.060 0665.060
hi
Dimensions in mm
Design 080 – covered on both sides Fon: +49 2762 4003-0
■ Outside and inside: Covered ■ Outside: Detachable cover
hi KR Bi
Type
0600.080
hi
44
Bi
50-125
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
100
6
35
Page 222
Subject to change.
Dimensions in mm
215
TUBE SERIES
Inside widths
VARIO LINE
19,5 – 44
Bi
Type
BASIC LINEPLUS
■ Outside and inside: Covered
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 216
UNIFLEX – Types 0345, 0455, 0555 and 0665
Inside widths hG
hi
Bi
t
Fon: +49 2762 4003-0
kabelschlepp.de
Bk
Dimensions and intrinsic chain weight Type
hi
hG
0345
19.5
28
0455
25
36
0555
36
50
0665
42
60
Bk 65 0.85 130 1.72 – – 175 3.95
Bi + 13 Bi + 18 Bi + 22 Bi + 27
Dimensions in mm/Weights in kg/m
Bend radius and pitch Type 0345 0455 0555 0665
216
15 0.48 25 0.92 50 1.72 50 2.36
Inside widths Bi Intrinsic chain weight 20 25 38 50 0.52 0.56 0.65 0.74 38 58 78 103 1.01 1.16 1.31 1.51 75 100 125 150 1.95 2.17 2.39 2.61 75 100 125 150 2.69 3.00 3.32 3.64
75 95 100 120
Bend radii KR mm 125 150 150 180 160 200 200 250
100 125 125 140
– 200 230 300
Pitch t: Type 0345: 34.5 mm Type 0455: 45.5 mm Type 0555: 55.5 mm Type 0665: 66.5 mm
– 225 – –
Example of ordering Cable carrier
0555 Type
Divider system
.
060 Design
-
125 Inside width Bi in mm
-
160 Bend radius KR in mm
-
1665 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
3 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
15 – 175
Use our free project planning service.
TUBE SERIES
VARIO LINE
19,5 – 42
Outside and inside: Covered Inside: Hinged, openable (on the right/left) and detachable covers
KR
BASIC LINEPLUS
Design 060 – cable carriers covered on both sides Inside heights
UNIFLEX – Types 0345, 0455, 0555 and 0665
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 217
LS Lf
8.0
Inside widths
0455
0345
2.0
0 0
0.5
1.5
1.0
2.0
2.5
3.5
3.0
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Unsupported length Lf in m
0455 0455 0455 0455 0555 0665
hi mm 25 25 25 25 36 42
ST mm 3 3 3 3 3 5
ax mm 20 20 20 20 25 25
Bi mm 25 38, 58, 78 103 130 50 ... 150 50 ... 175
aT min mm 12.5 19 21.5 25 25 25
The dividers are fixed at an interval of ax.
sT
aT
ax
KR
Type
hi
Divider system TS 0
15 – 175
kabelschlepp.de
6.0
aT
In the standard version, the divider systems are mounted on every second chain link.
Subject to change.
KR
hi
sH
For type 0665, the divider system TS 1 with a central height subdivision (SH = 4 mm) is also available.
Fon: +49 2762 4003-0
Additional load qz in kg/m
0555
4.0
19,5 – 42
217
VARIO LINE
0665
10.0
Inside heights
Unsupported length Lf
TUBE SERIES
for unsupported length Lf depending on the additional load
BASIC LINEPLUS
Load diagram
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:26 Seite 218
UNIFLEX – Types 0345, 0455, 0555 and 0665 ZLK – L
Connecting elements with integrated, strain relief combs on both sides (ZLK – A)
Connecting elements with screw-on type strain relief combs (ZLK – L) The strain relief combs are generally supplied with the connecting elements. The combs are either clipped to the end connectors and bolted together with them, or screwed on at the desired intervals by using additional boreholes, behind the connecting elements.
Inside widths
kabelschlepp.de
15 – 175
Connecting elements with integrated strain relief combs on both sides ZLK – A
Lk
l1 65
14 9.5 52.5 62
For chain width Bi = 15 – 20 mm
nz 2
nz
b1 Bi Bi + 13
7
6.5 6.5
Bi Bi + 13
Fon: +49 2762 4003-0
Connecting elements Type 0345
52.5 62
12.5
For chain width Bi = 25 – 65 mm
The dimensions of the fixed point and driver connections are identical.
218
Type 0345. … .15 0345. … .20 0345. … .25* 0345. … .38 0345. … .50 0345. … .65
Bi 15 20 25 38 50 65
Bk 28 33 38 51 63 78
* Type 0345. ... .25 with 6.5 mm hole (not an elongated hole)
b1 – – 13 24 36 51
nZ 1 1 2 3 4 5
Dimensions in mm Subject to change.
Use our free project planning service.
TUBE SERIES
VARIO LINE
19,5 – 42
ZLK – A
7.5
BASIC LINEPLUS
Strain relief devices for plastic connectors Inside heights
UNIFLEX – Types 0345, 0455, 0555 and 0665
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 219
Inside heights
ZLK – L screwable strain relief combs
l1 Bi -14 18 65.5 72
18 65.5 74
For chain width Bi = 25 mm
For chain width Bi = 38 – 130 mm
The dimensions of the fixed point and driver connections are identical. Bi 25 38 58 78 103 130
Bk 43 56 76 96 121 148
nZ 2 3 4 6 8 10
Fon: +49 2762 4003-0
Type 0455. ... .25 0455. ... .38 0455. ... .58 0455. ... .78 0455. ... .103 0455. ... .130
kabelschlepp.de
3.5
3
Bi Bi + 18
nz Bi -14.5 Bi Bi + 18
6.2
15 – 175
l1 6.2
Lk
Dimensions in mm
Connecting elements Type 0555 Connecting elements with strain relief combs on both sides ZLK – L – screwable strain relief combs 6.4
Lk
Bi -20 Bi Bi + 22
5
9.5
nz
l1
86 94
18.5
Subject to change.
The dimensions of the fixed point and driver connections are identical. Type 0555. ... .50 0555. ... .75 0555. ... .100 0555. ... .125 0555. ... .150
Bi 50 75 100 125 150
Bk 72 97 122 147 172
nZ 4 6 8 10 12 Dimensions in mm
219
TUBE SERIES
8.5
6.5
Lk
Inside widths
VARIO LINE
19,5 – 42
abelschl
epp
K
ZLK – A integrated strain relief combs
BASIC LINEPLUS
Connecting elements Type 0455 Connecting elements with strain relief combs on both sides
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 220
UNIFLEX – Types 0345, 0455, 0555 and 0665
ZLK – L – screwable strain relief combs 8.4
Bi -20 Bi Bi + 27
nz
Inside widths
Central hole
15 – 175
from Bi = 150 onwards
8 Lk
l1 22.5
kabelschlepp.de
80 92.5
The dimensions of the fixed point and driver connections are identical. Type 0665. ... .50 0665. ... .75 0665. ... .100 0665. ... .125 0665. ... .150 0665. ... .175
Bi 50 75 100 125 150 175
Bk 77 102 127 152 177 202
nZ 4 6 8 10 12 14
Connection variants for design 060 Connection point M – Driver M A (Standard)
Driver
MI MK FK FI
220
Fixed point
F
– Fixed point
Connection type A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated through 90° to the outside
K
– Threaded joint, rotated through 90° to the inside
FA (Standard)
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 344). The connection type can subsequently be altered simply by varying the connectors.
Subject to change.
Fon: +49 2762 4003-0
Dimensions in mm
Use our free project planning service.
TUBE SERIES
VARIO LINE
19,5 – 42
Connecting elements with strain relief combs on both sides
10.5
BASIC LINEPLUS
Connecting elements Type 0665 Inside heights
UNIFLEX – Types 0345, 0455, 0555 and 0665
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 221
Inside heights
Universal connectors for connection above, below or at the front.
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of aluminium
d
elschlep ab
l2 l1
▲ Assembly options
The dimensions of the fixed point and driver connections are identical. When ordering please specify the connection type FU/MU (see ordering key on page 344). Type 0345 0455 0555 0665
BEF Bi + 30 Bi + 30 Bi + 40 Bi + 44
bA Bi + 20 Bi + 20 Bi + 28 Bi + 28
l1 36 47 57 68
l2 9 10.5 13.5 14.5
d 5.5 5.5 6.5 8.5
Dimensions in mm
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Fon: +49 2762 4003-0
bA BEF
kabelschlepp.de
p
K
15 – 175
Cables for cable carrier systems ➤ from page 354
221
TUBE SERIES
Inside widths
VARIO LINE
19,5 – 42
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 222
UNIFLEX – Type 0600 Tube, lightweight construction Outside and inside: Covered Outside: Detachable cover Cable carrier covered on both sides in a lightweight design. Can be opened on the outside for fast cable laying. Provides particularly good protection for the cables from all types of contamination, machining chips and moisture.
Inside widths 50 – 125 h G hi
KR
Bi t
Also available with hinged cover – please contact us.
kabelschlepp.de
Bk
Dimensions and intrinsic chain weight Type
hi
hG
0600
44
61
Inside widths Bi Intrinsic chain weight 50 75 100 125 1.60 1.88 2.15 2.42
Bk Bi + 18
Fon: +49 2762 4003-0
Dimensions in mm/Weights in kg/m
Bend radius and pitch 100
Use our free project planning service.
TUBE SERIES
VARIO LINE
44
222
Bend radii KR mm 150
125
Pitch t = 60.0 mm 175
200
Example of ordering Cable carrier
0600 Type
Divider system
.
080 Design
-
125 Inside width Bi in mm
-
175 Bend radius KR in mm
-
1800 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
3 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
BASIC LINEPLUS
Design 080 – cable carriers covered on both sides Innenhöhe
UNIFLEX – Type 0600 Tube, lightweight construction
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 223
Innenhöhe
Unsupported length Lf LS
44
Lf
6.0
Inside widths In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
3.0 2.0 1.0 0
0 0.5 1.0 Unsupported length Lf in m
1.5
2.0
Divider system TS 0 Type
hi mm 44
hi
0600
ST mm 3 sT
KR
In the standard version, the dividers can be moved in the cross section. The dividers can be fixed in 10 mm sections simply by re-attaching.
In the standard version, the divider systems are mounted on every second chain link.
SH mm 4
h1 mm 14
h2 mm 28
sH
ST mm 3
hi
0600
hi mm 44
sT
KR
In the standard version, the dividers can be moved in the cross section. The dividers can be fixed in 10 mm sections simply by re-attaching.
4 2 1 3 5
h1 h2
Divider system TS 1 with continuous height subdivision Type
50 – 125
kabelschlepp.de
4.0
Fon: +49 2762 4003-0
Additional load qz in kg/m
5.0
In the standard version, the divider systems are mounted on every second chain link.
Subject to change.
ø6.5
22
UMB (Universal Mounting Brackets) made of aluminium
Bi + 21 Bi + 31
▲ Assembly options
6.5 Ø 60
14
74
The dimensions of the fixed point and driver connections are identical. When ordering please specify the connection type FU/MU (see ordering key on page 344).
223
VARIO LINE
7.0
TUBE SERIES
for unsupported length Lf depending on the additional load
BASIC LINEPLUS
Load diagram
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 224
Types MASTER LT
Inside widths 53 – 300
■ Favorable ratio of inner to outer dimensions ■ Standard bend radii, application-specific intermediate radii on request ■ Variable pretension for many different applications possible ■ Can be opened quickly on the inside and outside for cable laying
kabelschlepp.de
■ Transmission of forces (tensile and thrust forces) over a large area – optimized link design – "life extending 2 disc principle" ■ Wide range of options for internal subdivision ■ Closed and open UMBs ■ Various strain relief systems optionally available
Fon: +49 2762 4003-0
Type LT with plastic cover system (stay variant RDL)
hi KR Bi
Type
LT 60
hi
60
Bi
53 – 300
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
6.8*
6
30
* only unsupported
Page 225 Dimensions in mm
Carrier construction and cover system Use our free project planning service.
TUBE SERIES
VARIO LINE
60
■ Extremely quiet due to internal noise damping system
224
Available in 25 mm width sections. Opening options: Outside/Inside: Unscrewable vover
Subject to change.
BASIC LINEPLUS
Quiet and weight-optimized cable carriers Inside height
Types MASTER LT 60
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 225
Inside height
Plastic cover system (stay variant RDL)
LT 60
hi
hG
Bi min*
qk min
Bi max
qk max
Bk
60
88
75
3.21
300
6.07
Bi + 28
* also Bi 53 mm available
Widths section 25
60 hi hG
Dimensions in mm/Weights in kg/m
Inside widths
Bi Bk
53 – 300
Bend radius and pitch Type
Bend radii KR mm
LT 60
150 200 250 300 350 400 500
–
–
Pitch: LT 60: t = 91 mm
kabelschlepp.de
The listed values are standard bend radii. For special applications it is also possible, to set any desired intermediate radii at the production stage. Please do get in touch with us, we would be happy to advise you.
Load diagram for unsupported length Lf depending on the additional load*
Unsupported length Lf
25.0
LS Lf
20.0
Additional load qz in kg/m
10.0
5.0
0
0.5
0
1.5
1.0
2.5
2.0
3.5
3.0
4.0
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Fon: +49 2762 4003-0
LT 60
15.0
Determining the length of the cable carrier see page 45. * Load diagram for intrinsic chain weight qk of 4.0 kg/m (L 60). If the chain intrinsic weight exceeds these values, the permissible additional load is reduced by the difference.
Example of ordering Cable carrier
LT 60 Subject to change.
Type
Divider system
.
300 Inside width Bi in mm
-
RDL Stay variant
-
300 Bend radius KR in mm
-
1820 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
3
FU/MU
Number of dividers nT
Connection* Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions. * If the standard connector is not required, please state this on the order.
225
VARIO LINE
Stay variant RDL
TUBE SERIES
Type
BASIC LINEPLUS
Dimensions and intrinsic chain weight
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 226
Types MASTER LT 60
LT 60
ST mm 4
aT min mm 9
ax min mm 16 Dimensions in mm
The dividers can be moved in the cross section. In the standard version, the divider systems are mounted on every second chain link.
sT
aT
ax
KR
hi mm 60
hi
Inside widths
aT
53 – 300
Divider system TS 1 with continuous height subdivision made of aluminium SH mm 4
h1 mm 15
The dividers can be moved in the cross section. In the standard version, the divider systems are mounted on every second chain link.
h2 mm 30
h3 mm 45
Dimensions in mm
sT aT
ax
6 4 2 1 3 5 7
h1 h2 h3
aT min ax min mm mm 9 16
sH
ST mm 4
hi
LT 60
hi mm 60
KR
kabelschlepp.de
Type
aT
Divider system TS 3 with section subdivision, partitions made of plastic h1 mm 14
h2 mm 28
2
Dimensions in mm
3
sT
4 h1 h2
* When using plastic partitions The dividers are fixed by the partitions, the complete divider system is movable. In the standard version, the divider systems are mounted on every second chain link.
SH mm 4
sH
ax min mm 16*
1 5
Dimensions of the plastic partitions for TS 3 SZ 4
Aluminium partitions in 1 mm width sections are also available.
ax (center-to-center dividers) 16 64 176
18 68 192
23 78 208
28 80 –
32 88 –
33 96 –
38 112 –
43 128 –
48 144 –
58 160 –
Dimensions in mm
When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Twin dividers are designed for subsequent fitting in the partition system.
Subject to change.
226
aT min mm 6
hi
ST mm 8
SZ
Fon: +49 2762 4003-0
LT 60
hi mm 60
KR
Type
Use our free project planning service.
TUBE SERIES
VARIO LINE
60
Type
ax
BASIC LINEPLUS
Divider system TS 0 Inside height
Types MASTER LT 60
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 227
Various universal mounting brackets made of plastic provide a suitable connection for any assembly situation. Each type can be screwed from above, below or as a flange.
Inside height
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of plastic
kabelschlepp.de
53 – 300
Connection dimensions 15
Standard connector and short, open connector
C-Rail
21 45 88 l1 = 135
Bi - 4 Bi + 13 Bk = Bi + 28
15
20 20 55
135
▲ Assembly options
The dimensions of the fixed point and driver connections are identical. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Fon: +49 2762 4003-0
Lk
Bi Bi - 4 LC=Bi-1 Bi + 13 Bk = Bi + 28
ø8.5
Subject to change.
Minimized hinge wear owing to the “life extending 2 disc principle“ In the MASTER Series, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened. The internal stopper and pre-tensioning dampers have a noise-muffling effect. This makes the chain particularly quiet. Should your application require it, the pre-tensioning (in deviation from the standard pre-tensioning) can be adjusted at the time of production. We can produce a cable carrier with a pre-tension which is exactly suited to the load values of your application.
■ Force transmission with a pin-hole joint
■ Force transmission with the “life extending 2 disc principle“
227
TUBE SERIES
Inside widths
VARIO LINE
60
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 228
Types MASTER LT 60
The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
1,5
Inside widths 53 – 300
LP
228
■ Universal mounting bracket with C-rail
■ MASTER LT: Integratable C-rail 25 x 12 mm, slit width 11 mm, material steel, Item-No. 3934
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 311 onwards).
■ C-rail with LineFix strain relief
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354 Subject to change.
Fon: +49 2762 4003-0
kabelschlepp.de
11 25
Use our free project planning service.
TUBE SERIES
VARIO LINE
60
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps
12
BASIC LINEPLUS
Strain relief devices Inside height
Subject to change.
Fon: +49 2762 4003-0
kabelschlepp.de
Inside widths 53 – 300
229
VARIO LINE
BASIC LINEPLUS
Inside height
TUBE SERIES
Notes BASIC LINE
Selection
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 229
60
TUBE SERIES Inside heights
Inside widths
Fon: +49 2762 4003-0
kabelschlepp.de
24 – 800
Use our free project planning service.
TUBE SERIES
VARIO LINE
26 – 87
230
MT Series Multivariable cable carrier with plastic or aluminium cover system ■ Aluminium cover system in 1 mm width sections, plastic cover system in 8 or 16 mm width sections available ■ Can be opened quickly on the inside and the outside for cable laying ■ Extremely robust due to stable plate construction ■ Enclosed stroke system not sensitive to dirt/contamination ■ Transmission of forces (tensile and shearing forces) over a large surface areavia the optimum link design – according to the “life extending 2 disc principle“ ■ Standard universal mounting brackets (UMBs) ■ Many separation options for the cables ■ Highly wear-resistant, replaceable glide shoes available – resulting in minimal wear at high speeds, sliding in the guide channel ■ Optionally available with different strain relief systems ■ TÜV design approved in accordance with 2PfG 1036/10.97
Type MT with plastic cover system (stay variant RDD)
hi KR Bi
Type
MT 0475 MT 0650 MT 0950 MT 1250
hi
26 38.5 54.5 68.5
Bi
24-280 50-258 77-349 103-359
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
100 170 230 270
10 8 6 5
40 35 25 20
232 232 232 232 Dimensions in mm
Carrier construction and cover system MT 0475, 0650: Available in 8 mm width sections. MT 0950, 1250: Available in 16 mm width sections. Opening options Outside: Simply by levering the cover open (on the right or left). Cover can also be removed Inside: Simply by turning the cover MT 0475 is available with a cover that can be levered open to the inside. Please specify when ordering.
Subject to change.
BASIC LINEPLUS
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 230
hi KR
MT 0650 MT 0950 MT 1250 MT 1300
38.5 54.5 68.5 87
Bi
100-500 100-600 150-800 100-800
Dynamics of unsupported arrangement
Inside widths
Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
170 230 270 300
8 6 5 5
35 25 20 20
232 232 232 232 Dimensions in mm
Carrier construction and cover system
■ Cover openable (MT 0650, 0950, 1250)
Fon: +49 2762 4003-0
Available in 1 mm width sections. Opening options (MT 0650, 0950, 1250) Outside: Simply by levering the cover open (on the right or left). Cover can also be removed Inside: Simply by turning the cover Opening options (MT 1300) Inside/Outside: bolted cover for maximum stability
24 – 800
■ Cover bolted (MT 1300)
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354
231
Selection BASIC LINE TUBE SERIES
hi
VARIO LINE
26 – 87
Bi
Type
Inside heights
kabelschlepp.de
Type MT with aluminium cover system (stay variant RMD)
BASIC LINEPLUS
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 231
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 232
Types MT 0475, 0650, 0950, 1250 and 1300
Inside widths
kabelschlepp.de
24 – 800
Type
Stay variant RDD RDD RDD RDD
MT 0475 MT 0650 MT 0950 MT 1250
hi
hG
Bi min
qk min
Bi max
qk max
Bk
26 38.5 54.5 68.5
39 57 80 96
24 50 77 103
0.9 2.4 4.3 5.7
280 258 349 359
4.4 3.7 7.7 8.9
Bi + 17 Bi + 34 Bi + 39 Bi + 45
Width section 8 8 16 16
hi Bi
Dimensions in mm/Weights in kg/m
Aluminium cover systems (stay variant RMD) Type
Stay hi hG variant RMD 26 39 RMD 38.5 57 RMD 54.5 80 RMD 68.5 96 RMD 87 120
MT 0475 MT 0650 MT 0950 MT 1250 MT 1300
Bi min
qk min
Bi max
qk max
Bk
24 100 100 150 100
0.9 3.3 5.5 9.0 8.8
180 4.5 Bi + 17 500 9.7 Bi + 34 600 16.2 Bi + 39 800 26.0 Bi + 45 800 27.4 Bi + 50
hi Bi
Dimensions in mm/Weights in kg/m
Bend radius and pitch Type MT 0475 75 100 130 MT 0650 95* 115 145 MT 0950 140* 170* 200 MT 1250 220* 260 300 MT 1300 240 280 320
Bend radii KR mm 160 200 250 300 – – 175 220 260 275 300 350 260 290 320 380 – – 340 380 500 – – – 360 400 500 – – –
Pitch: MT 0475: t = 47.5 mm MT 0650: t = 65 mm MT 0950: t = 95 mm MT 1250: t = 125 mm MT 1300: t = 130 mm
Load diagram for unsupported length Lf depending on the additional load 60.0
Unsupported length Lf
MT 1300
LS Lf
50.0 MT 1250 40.0 30.0 MT 0950 20.0
MT 0650
10.0
232
5.0
0
MT 0475
0
1.0
3.0
2.0
5.0
4.0
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Example of ordering Cable carrier
MT 0950 . Type
Divider system
450 Inside width Bi in mm
-
RMD Stay variant
-
290 Bend radius KR in mm
-
2850 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
Fon: +49 2762 4003-0
* not for aluminium cover system RMD
Use our free project planning service.
TUBE SERIES
VARIO LINE
26 – 87
Plastic cover systems (stay variant RDD)
Additional load qz in kg/m
BASIC LINEPLUS
Dimensions and intrinsic chain weight Inside heights
Types MT 0475, 0650, 0950, 1250 and 1300
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 233
aT min mm 12 13 16 22.5 7 19.5 10 7.5
ax min ax section mm mm 8 8 sT 16 8 13 – aT ax aT 16 16 14 – In the standard version, the divider systems are mounted on every second 16 16 chain link. 20 – 15 5
Inside heights 26 – 87 Inside widths 24 – 800
Divider system TS 1 with continuous height subdivision made of aluminium MT 0475 MT 0650 MT 0650 MT 0950 MT 1250 MT 1300
Stay variant RDD RDD RMD RDD RDD RMD
hi mm 26 38.5 38.5 54.5 68.5 87
ST mm 2.8 4.2 3 6 8 5
aT min ax min ax section SH mm mm mm mm 12 8 8 2.4 13 16 8 4 16 13 – 4 22.5 16 16 4 19.5 32 16 4 7.5 15 – 4
h1 mm 15 10 – 22 32 14
h2 mm – 22 – – – 28
h4 mm – – – – – 56
hi
sH
With plastic cover systems (RDD), the dividers are fixed in the cross-section (at intervals of ax-section). With aluminium cover systems (RMD), the dividers can be moved.
h3 mm – – – – – 42
KR
sT
aT
ax
8 6 4 2 1 3 5 7 9
h1 h2 h3 h4
Type
aT
In the standard version, the divider systems are mounted on every second chain link.
Fon: +49 2762 4003-0
kabelschlepp.de
With plastic cover systems (RDD), the dividers are fixed in the cross-section (at intervals of ax-section). With aluminium cover systems (RMD), the dividers can be moved.
Subject to change.
With plastic cover systems (RDD), the dividers are fixed in the cross-section (at intervals of ax-section).
h1 mm 15 10
2
sT
3
1
aT
h1
ST aT min ax min ax section SH mm mm mm mm mm 2.8 12 8 8 2.4 4.2 13 16 8 4
hi
Stay hi variant mm MT 0475 RDD 26 MT 0650 RDD 38.5
KR
Type
sH
Divider system TS 2 with grid subdivision made of aluminium (1 mm grid)
ax aT
In the standard version, the divider systems are mounted on every second chain link. Divider system TS 3 can be found on the following page.
233
VARIO LINE
ST mm 2.8 4.2 3 6 4 8 5 5
TUBE SERIES
hi mm 26 38.5 38.5 54.5 54.5 68.5 68.5 87
hi
MT 0475 MT 0650 MT 0650 MT 0950 MT 0950 MT 1250 MT 1250 MT 1300
Stay variant RDD RDD RMD RDD RMD RDD RMD RMD
KR
Type
BASIC LINEPLUS
Divider system TS 0
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 234
Types MT 0475, 0650, 0950, 1250 and 1300
Inside widths 24 – 800
SH mm 4 4 4
h1 mm 14 14 14
h2 mm 28 28 28
h3 mm 42 42 42
h4 mm – 56 56
8 6 4 2 1 3 5 7 9
sT
* When using plastic partitions
aT
ax
h1 h2 h3 h4
aT min ax min mm mm 6.5 16* 4 16* 7.5 16*
sH
ST mm 8 8 8
hi
hi mm 54.5 68.5 87
KR
MT 0950 MT 1250 MT 1300
Stay variant RDD RDD RMD
aT
With plastic cover systems (RDD), the dividers are fixed in the cross-section In the standard version, the divider systems are mounted on every second chain link.
Dimensions of plastic partitions for TS 3 SZ ax
kabelschlepp.de
ax (center-to-center distance, dividers)
4
16 64 176
18* 68* 192
23* 78* 208
28* 80 –
32 88* –
33* 96 –
38* 112 –
43* 128 –
48 144 –
58* 160 –
Dimensions in mm * only MT 1300 When using partitions with ax > 112 mm there should be an additional central support with a twin divider (ST = 4 mm). Twin dividers are designed for subsequent fitting in the partition system.
Aluminium partitions in 1 mm width sections are also available.
Connectors of plastic/steel – Type MT 0475 End connector of steel plate Screwable strain relief of aluminium on inquiry. 6.5 2 21.5 Bi -18 Bi + 29 Bi + 43
H Lk
l1 = 73
8.5
2
Fon: +49 2762 4003-0
Connection surface, inside (only for Bi ≥ 40 mm)
Connection surface, outside (Standard)
24 37
6.5
73
The dimensions of the fixed point and driver connections are identical.
Connection variants – Type MT 0475 MA (Standard)
234
Connection point M – Driver
Driver
F
– Fixed point
MI
Connection type FI
Fixed point
A
– Threaded joint outside (standard)
I
– Threaded joint inside
FA
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 347). The connection type can subsequently be altered. Glide shoes and “life extending 2 disc principle“ – see page 238.
Subject to change.
Use our free project planning service.
TUBE SERIES
VARIO LINE
26 – 87
Type
SZ
BASIC LINEPLUS
Divider system TS 3 with section subdivision, partitions made of plastic Inside heights
Types MT 0475, 0650, 0950, 1250 and 1300
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 235
Inside heights
l1 = 87.5 6.5 22.5 20.5 87.5
▲ Assembly options
l5
Bi b1 BEF
C-Rail
h1 hG H
d
l1
24 – 800
Fon: +49 2762 4003-0
UMB-connectors of aluminium – Types MT 0950, 1250 UMB-connectors of plastic – Type MT 1300
Lk
l4
l2
▲ Assembly options
l3
l1
The dimensions of the fixed point and driver connections are identical. End connectors of steel plate available on inquiry. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
Subject to change.
Type MT 0950 MT 1250 MT 1300
BEF
b1
d
Bi + 44 Bi + 24.5 8,5 Bi + 51 Bi + 28 11 Bi + 50 Bi + 29 11
BEF = Chain width over connector
l1
l2
136 168 158
35 35 35
l3
l4
l5
24.5 8.5 80 31 10.5 94.5 20 – –
h1
hG
45 45 66
80 96 120
Dimensions in mm
235
VARIO LINE
Inside widths
kabelschlepp.de
The dimensions of the fixed point and driver connections are identical. End connectors of steel plate available on inquiry. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 347).
26 – 87
TUBE SERIES
LK
Bi Bi + 15 BEF = Bi + 37
22 43 57 H
C-Rail
6.5
BASIC LINEPLUS
UMB-connectors of aluminium – Type MT 0650
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 236
Types MT 0475, 0650, 0950, 1250 and 1300
Inside widths
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
Fon: +49 2762 4003-0
kabelschlepp.de
24 – 800
Use our free project planning service.
TUBE SERIES
VARIO LINE
26 – 87
Both-sided strain relief combs made of plastic (MT 0650)
236
■ Universal mounting bracket with strain relief comb
■ Fixing in the UMB.
■ Both-sided strain relief comb
Type MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650 MT 0650
Bi mm 50 75 95 100 115 120 125 145 150 170 175 195 200 225* 250*
nZ 3 5 7 7 8 9 9 11 11 13 13 15 15 17 19
nZ = Number of teeth on one side of the comb * on request
Subject to change.
BASIC LINEPLUS
Strain relief devices Inside heights
Types MT 0475, 0650, 0950, 1250 and 1300
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 237
Inside heights
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
■ MT 0650: Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
LP
■ MT 1300: Integratable C-rail 25 x 12 mm, slit width11 mm, material steel, Item-No. 3934
15
15
1.7
1.5
11 34
LP
■ MT 0950, 1250 and 1300: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935
16.2 34
LP
■ MT 0950, 1250 and 1300: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminium, Item-No. 3926, material steel, Item-No. 3932
Fon: +49 2762 4003-0
■ Universal mounting bracket with C-rail
11 25
kabelschlepp.de
LP
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 311 onwards).
■ C-rail with LineFix strain relief
237
TUBE SERIES
1.5 10
12
1.2
24 – 800
VARIO LINE
26 – 87 Inside widths
11 25
BASIC LINEPLUS
Strain relief devices
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:27 Seite 238
Types MT 0475, 0650, 0950, 1250 and 1300
Inside widths 24 – 800
■ The fixing profiles are simply pushed into the cover (RMD).
Fon: +49 2762 4003-0
kabelschlepp.de
■ Secure seating of the dividers due to fixing on both sides.
Gliding elements – the economical solution for gliding applications Replaceable glide shoes made of plastic To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier. For travel speeds > 2.5 m/s and large additional loads, a highly wearresistant special material is used. For types MT 0950 and MT 1250 OFFROAD glide shoes with 80 % greater wear volumes are also available. We recommend their use in extreme environmental conditions (with particularly abrasive materials such as e. g. sand, dust, corundum). Chain height with glide shoes: MT 0475: MT 0650: MT 0950: MT 1250: MT 1300:
hG’ hG’ hG’ hG’ hG’
= = = = =
hG hG hG hG hG
+ + + + +
2.5 3.2 3.5 3.5 7.0
= 41.5 = 60.2 = 83.5 = 99.5 = 127.0
In the case of the type MT 0475, with the bend radius KR = 75 mm no glide shoes can be used.
!
By means of a positive snap connection, the glide shoes sit firmly on the chain link.
Dimensions in mm
Minimized hinge wear owing to the “life extending 2 disc principle“ Use our free project planning service.
TUBE SERIES
VARIO LINE
26 – 87
In the standard version, dividers or the complete divider system (dividers with height separation) can be moved in the cross section. Fixing profiles can be used to fix the dividers or complete divider systems. Also best suited for applications where the carrier is rotated through 90° with extreme transverse accelerations (fixable dividers for stay variant RMD). If the fixed installation version is required, please state this when placing your order.
238
In the M Series*, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened. * not for type 0320
■ Force transmission with a pin-hole joint
■ Force transmission with the “life extending 2 disc principle“
Subject to change.
BASIC LINEPLUS
Fixing the dividers in 5 mm steps – Type MT 1300 Inside heights
Subject to change.
Fon: +49 2762 4003-0
kabelschlepp.de
Inside widths 24 – 800
239
VARIO LINE
BASIC LINEPLUS
Inside heights
TUBE SERIES
Notes BASIC LINE
Selection
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 239
26 – 87
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 240
Type TKC 0910
Inside widths
■ Can be opened quickly on the inside and outside for cable laying ■ Extremely robust due to stable plate construction ■ Universal connectors (UMB) ■ Many separation options for the cables ■ Replaceable glide shoes for long service life for gliding applications
kabelschlepp.de
150 – 400
Fon: +49 2762 4003-0
Type
TKC 0910H56 TKC 0910H80
hi
56 80
Bi
Dynamics of unsupported arrangement
150-400 150-400
Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
80 100
5 5
30 30
241 241 Dimensions in mm
hi KR Bi
Use our free project planning service.
TUBE SERIES
VARIO LINE
56 – 80
■ Plastic covers available in 50 mm width sections
240
Subject to change.
BASIC LINEPLUS
Easy to assemble, stable cable carriers with variable dimensions Inside heights
Type TKC 0910
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 241
hG
TKC 0910H56
56
84
TKC 0910H80
80
108
Inside widths Bi Intrinsic chain weight 200 250 300 350 6.2 7.0 7.7 8.5 200 250 300 350 8.6 9.3 10.1 10.8
150 5.4 150 7.8
400 9.2 400 11.6
Bk
Inside heights
Bi + 41
56 – 80
Bi + 50
Dimensions in mm/Weights in kg/m
Inside widths
Bend radius and pitch Type TKC 0910H56 TKC 0910H80
200 150
250 200
300 250
Bend radii KR mm 350 400 – 300 350 400
– 450
Pitch: TKC 0910: t = 91 mm
– 500
kabelschlepp.de
150 – 400
Load diagram
100.0
Unsupported length Lf LS
H80
60.0 50.0
Lf
H56
30.0 20.0
Additional load qz in kg/m
10.0 7.0 5.0 4.0 3.0 2.0 1.0 0 0
0.5
1.0
1.5
2.0
Fon: +49 2762 4003-0
for unsupported length Lf depending on the additional load
2.5
3.0
3.5
4.0
4.5
5.0
Unsupported length Lf in m
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Example of ordering Cable carrier
Subject to change.
TKC 0910H80 Type
Divider system
.
300 Inside width Bi in mm
-
250 Bend radius KR in mm
-
1820 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
UMB Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
241
VARIO LINE
hi
TUBE SERIES
Type
BASIC LINEPLUS
Dimensions and intrinsic chain weight
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 242
Type TKC 0910
Inside widths
However, it is often also possible to fix dividers or complete divider systems (dividers with height separation). (Mounting version B). If the fixed mounting version is desired, please state this when placing your order.
Mounting version A (standard)
Mounting version B
Movable divider
Fixed divider
■ Divider without arresting cams
■ Divider with arresting cams
Divider system TS 0 Type TKC 0910H56 TKC 0910H80
hi mm 56 80
ST mm 6 6
Version A aT min mm 20 20
ax min mm 14 14
ST mm 6 6
Version B aT min ax min mm mm 31/32/33* 18 31/32/33* 18
ax section mm 6 6
* aT min = 31 mm for Bi = 200, 350, 500 aT min = 32 mm for Bi = 250, 400 aT min = 33 mm for Bi = 150, 300, 450 sT
aT
ax
KR
Fon: +49 2762 4003-0
kabelschlepp.de
150 – 400
242
aT
Subject to change.
Use our free project planning service.
TUBE SERIES
VARIO LINE
56 – 80
In the standard version, dividers or the complete divider system (dividers with height separation) can be moved in the cross section. (Mounting version A)
hi
BASIC LINEPLUS
Fixing the dividers Inside heights
Type TKC 0910
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 243
Inside heights
ST mm 6 6
Version B aT min ax min ax section SH mm mm mm mm 31/32/33* 18 6 4 31/32/33* 18 6 4
sH
* aT min = 31 mm for Bi = 200, 350, 500 aT min = 32 mm for Bi = 250, 400 aT min = 33 mm for Bi = 150, 300, 450
h1 mm 24 24
hi
2 3
KR
sT
aT
ax
h2 mm – 48
4 1
Version A aT min ax min mm mm 20 14 20 14
ST mm 6 6
Version B aT min ax min ax section SH mm mm mm mm 31/32/33* 18 6 4 31/32/33* 18 6 4
i
2
h
sH
* aT min = 31 mm for Bi = 200, 350, 500 aT min = 32 mm for Bi = 250, 400 aT min = 33 mm for Bi = 150, 300, 450 3
KR
sT
ax
ax
h1 mm 24 24
h2 mm – 48
4 1
h1 h2
TKC 0910 H56 TKC 0910 H80
ST mm 6 6
150 – 400
aT
with section subdivision, partitions made of aluminium hi mm 56 80
Inside widths
5
Divider system TS 3
Type
56 – 80
5
aT
In the standard version, the divider systems are mounted on every second chain link.
Gliding elements – the economical solution for gliding applications Replaceable glide shoes made of plastic To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier.
Subject to change.
Chain height with glide shoes: TKC 0910H56 hG’ = hG + 10 = 94 TKC 0910H80 hG’ = hG + 10 = 118 Dimensions in mm
Minimum bend radii when using glide shoes: KRmin = 200 mm
!
By means of a positive snap connection, the glide shoes sit firmly on the chain link. 243
VARIO LINE
Version A aT min ax min mm mm 20 14 20 14
kabelschlepp.de
ST mm 6 6
Fon: +49 2762 4003-0
TKC 0910 H56 TKC 0910 H80
hi mm 56 80
h1 h2
Type
TUBE SERIES
with continuous height subdivision made of aluminium
BASIC LINEPLUS
Divider system TS 1
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 244
Type TKC 0910 Universal connectors for connection above, below or at the front. 20
45 84 Lk
I1 = 125
Bi Bi +23 BEF = Bi + 41
150 – 400
55
20.5 9
35
Inside widths Bi + 23 BEF = Bi + 41
▲ Assembly options
10
kabelschlepp.de
The dimensions of the fixed point and driver connections are identical.
UMB (Universal Mounting Brackets) made of plastic – TKC 0910H80 Universal connectors for connection above, below or at the front. 55
20
244
Lk
I1 = 125
Bi + 28 BEF = Bi + 50
▲ Assembly options
12
The dimensions of the fixed point and driver connections are identical.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Cables for cable carrier systems ➤ from page 354 Subject to change.
Fon: +49 2762 4003-0
66 108
25 11
35
Use our free project planning service.
TUBE SERIES
VARIO LINE
56 – 80
Bi Bi +28 BEF = Bi + 50
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of plastic – TKC 0910H56 Inside heights
Subject to change.
Fon: +49 2762 4003-0
kabelschlepp.de
Inside widths 150 – 400
245
VARIO LINE
BASIC LINEPLUS
Inside heights
TUBE SERIES
Notes BASIC LINE
Selection
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 245
56 – 80
TUBE SERIES Inside height
Inside widths 200 – 1000
TUBES with variable chain widths ■ Aluminium cover systems available in 1 mm width sections ■ Large dimensions ■ Can be quickly opened on the inside and outside for cable laying ■ Highly wear-resistant, replaceable glide shoes available – resulting in minimal wear at high speeds, sliding in the guide channel ■ Different connection variants
kabelschlepp.de
■ Different ways of separating the cables ■ Optionally with strain relief ■ TÜV design approved in accordance with 2PfG 1036/10.97
Fon: +49 2762 4003-0
Type XLT with aluminium cover system (stay variant RMD)
hi KR Bi
Type
XLT 1650
hi
105
Bi
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
300
4
20
200-1000
Page 247 Dimensions in mm
Carrier construction and cover system Use our free project planning service.
TUBE SERIES
VARIO LINE
105
XLT Series
246
Available in 1 mm width sections. RMD cover system made of aluminium – olid version Bolted, high stability, large carrier widths
Subject to change.
BASIC LINEPLUS
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 246
Type XLT 1650
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 247
Type XLT 1650
Stay variant RMD
hi
hG
Bi min
qk min
Bi max
105 140 200
17
1000
qk max
Bk
50
Bi + 68
Inside height
BASIC LINEPLUS
Dimensions and intrinsic chain weight
105
Bi
200 â&#x20AC;&#x201C; 1000
kabelschlepp.de
Bk
Bend radius and pitch Type XLT 1650
250
Pitch t = 165 mm
Bend radii KR mm 350 400 450
300
500
Inside widths
550
Load diagram Unsupported length Lf LS Lf
60.0
Additional load qz in kg/m
50.0 40.0 30.0 20.0 10.0 0
2.0 1.0 0 Unsupported length L f in m
3.0
4.0
6.0
5.0
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 305). We are at your service to advise on these applications.
Fon: +49 2762 4003-0
for unsupported length Lf depending on the additional load
Example of ordering Cable carrier
XLT 1650 . Subject to change.
Type
Divider system
700 Inside width Bi in mm
-
RMD Stay variant
-
400 Bend radius KR in mm
-
4950 Chain length* Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
FA/MA Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions. * The calculated chain length Lk must always be rounded to an odd number of chain links.
247
TUBE SERIES
hi hG
VARIO LINE
Dimensions in mm
TUBE SERIES
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 248
Type XLT 1650 hi mm 105
ST mm 8
aT min mm 6
ax min mm 25
sT
aT
ax
KR
The dividers can be moved in the cross section.
hi
XLT 1650
Stay variant RMD
Inside widths
aT
In the standard version, the divider systems are mounted on every second chain link.
200 – 1000
10 8 6 4 2 1 3 5 7 9 11
hi
sH
Stay hi ST aT min ax min SH h1 h2 h3 h4 h5 variant mm mm mm mm mm mm mm mm mm mm XLT 1650 RMD 105 8 1 16* 4 14 28 42 56 70 * When using plastic partitions The dividers are fixed by the partitions, the complete divider system is movable.
sT aT
h1 h2 h3 h4 h5
Type
KR
kabelschlepp.de
Divider system TS 3 with section subdivision, partitions made of plastic
ax aT
In the standard version, the divider systems are mounted on every second chain link.
Dimensions of the plastic partitions for TS 3 4
ax (center-to-center dividers) 16 64 176
18 68 192
23 78 208
28 80 –
32 88 –
Aluminium partitions in 1 mm width sections are also available.
33 96 –
38 112 –
43 128 –
48 144 –
58 160 –
Dimensions in mm
SZ
Fon: +49 2762 4003-0
SZ
When using partitions with ax > 112 mm there should be an additional central support with a twin divider (ST = 5 mm). Twin dividers are designed for subsequent fitting in the partition system.
Gliding elements – the economical solution for gliding applications Replaceable glide shoes made of plastic To extend the life of cable carriers in gliding operations KABELSCHLEPP supplies detachable, exchangeable glide shoes. Replaceable glide shoes are a very economical solution. When wear occurs only the glide shoes are replaced, and not the complete cable carrier. Chain height with glide shoes: hG’ = 147 mm
! 248
By means of a positive snap connection, the glide shoes sit firmly on the chain link.
Subject to change.
Use our free project planning service.
TUBE SERIES
VARIO LINE
105
Type
ax
BASIC LINEPLUS
Divider system TS 0 Inside height
Type XLT 1650
Selection BASIC LINE
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 249
Inside height
Connecting surface, outside
5
l1=120 Connecting surface, inside (Standard)
50 80 120
200 – 1000
15
Connection variants Connection point
MA (Standard)
M – Driver F
– Fixed point
Driver
Connection type
MI FI
A
– Threaded joint (standard)
I
– Threaded joint, inside
kabelschlepp.de
The dimensions of the fixed point and driver connections are identical.
FA In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 347). The connection type can subsequently be altered.
Subject to change.
Guide channels ➤ from page 305
Strain relief devices ➤ from page 311
Fon: +49 2762 4003-0
Fixed point
Cables for cable carrier systems ➤ from page 354
249
VARIO LINE
H 5 Lk
Inside widths
TUBE SERIES
52
105
B i - 25 B i + 103 B i + 138
13.5
BASIC LINEPLUS
Connectors made of steel plate
TUBE SERIES Inside heights
Inside widths 70 – 1000
The solution for extreme applications. Cable carriers with chainbands made of galvanized steel and of high-grade stainless steel ■ Available in 1 mm section widths ■ Extremely robust stable steel chains for heavy mechanical loads and harsh environmental conditions
kabelschlepp.de
■ Long unsupported lengths also for large additional loads ■ Various types available in different dimensions ■ Link design with special bolts for a long service life
Types S/SX 0650, 0950, 1250, 1800
Fon: +49 2762 4003-0
Type
S/SX 0650 S/SX 0950 S/SX 1250 S/SX 1800
hi
Bi
Bend radii in mm min. max.
30 44 69 104
70-400 125-600 130-800 250-1000
75 125 145 265
* Max. value for type S
300 410 1000 1405
Travel length LS in m Unsupported Maximum arrangement* travel length 6 60 9 60 12 150 18 200 Dimensions in mm
hi
Bi
Use our free project planning service.
TUBE SERIES
VARIO LINE
30 – 104
Steel Cable Carriers – STEEL TUBES
250
Detailed information on STEEL TUBES can be found on page 279 onwards.
Subject to change.
BASIC LINEPLUS
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 250
Designer TUBES
Inside heights
■ Attractive appearance owing to high-grade steel brackets and fiberglass reinforced polyamide frame
45 – 162
■ Optimum protection for cables and hoses ■ Quiet operation due to small pitch ■ Easy replacement of the crossbars in the case of external damage is possible
kabelschlepp.de
■ Easy to shorten or extend at a later date ■ TÜV type tested in accordance with 2 PfG 1036/10.97
Types CF 055, 060, 085, 115, 120, 175
CF 055 CF 060 CF 085 CF 115 CF 120 CF 175
Bi
25 40 38 52 70 72
45 36 73 102 100 162
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
3.0 3.5 4.0 5.0 5.5 6.0
10 10 8 8 6 6
20 20 18 16 15 12 Dimensions in mm
Fon: +49 2762 4003-0
hi
hi KR Bi
Subject to change.
Detailed information on designer TUBES CONDUFLEX can be found on page 292 onwards.
251
Selection TUBE SERIES
Inside widths
■ With protective straps ideal for hot chips
VARIO LINE
25 – 72
■ Very well sealed design
Type
BASIC LINE
CONDUFLEX
BASIC LINEPLUS
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 251
TUBE SERIES Inside heights
Inside widths
Flexible metal helical TUBES ■ Very well sealed design ■ Ideal in case of hot metal chips ■ Optimum protection for cables and hoses ■ Unsupported thanks to the inserted, pre-tensioned steel band
kabelschlepp.de
26 – 170
Types MF 030, 050, 080, 110, 170
Fon: +49 2762 4003-0
Type
hi
MF 030.1 MF 050.1 MF 050.2 MF 080.1 MF 080.2 MF 080.3 MF 110.1 MF 110.2 MF 110.3 MF 170.1 MF 170.2 MF 170.3
Bi
24 24 44 40 54 78 53 73 108 72 102 167
26 45 45 80 80 80 109 109 109 170 170 170
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
2.0 3.0 3.0 3.5 3.5 3.5 4.0 4.0 4.0 5.0 5.0 5.0
10 10 10 10 10 10 6 6 6 6 6 6
20 20 20 18 18 18 15 15 15 12 12 12 Dimensions in mm
Use our free project planning service.
TUBE SERIES
VARIO LINE
24 – 167
MOBIFLEX
hi KR
Bi
Detailed information on enclosed solid metal TUBES MOBIFLEX can be found on page 298 onwards. 252
Subject to change.
BASIC LINEPLUS
BASIC LINE
Selection
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 252
Subject to change.
Fon: +49 2762 4003-0
kabelschlepp.de
Inside widths 26 – 170
253
VARIO LINE
BASIC LINEPLUS
Inside heights
TUBE SERIES
Notes BASIC LINE
Selection
TUBE SERIES
05_Tube-Series_A5_GB 08.06.11 22:28 Seite 253
24 – 167