Sumitomo general katalogus 2017-2018 2-2 by ACCORD PLUS Kft.

Polygon Shank TOOLHOLDERS & Bars Pages 315-325

Polygon Shank

PSC POLYGON SHANK

PAGES

Nomenclature.......................................316-317 Features & Benefits .......................................318 PSC Toolholders.....................................318-322 PSC Boring Bars.......................................323-324 PSC Adapters.................................................325

315

Polygon Shank Style

NOMENCLATURE

Polygon Shank Style Nomenclature

D Polygon Shank

Polygon Shank Type

Polygon Shank Size

Sizes: 32 mm 40 mm 50 mm 63 mm

Insert Holding

Insert Shape

Holder / Boring Bar Style 80°

■❏❑▲❖P◗ 55°

360°

-3°

90°

60°

❳❱iangle

5° side & end cutting offset shank

27.5° cutting shank 17°30'

35°

Diamond

❳❱❏✐❖P

15° end cutting offset shank

-5°

15°

-3° side cutting offset shank

❚❯❙❑❱e

-17.5° end cutting offset shank

0° end cutting offset shank

■❏❑▲❖P◗ ❘❖❙P◗

0°

15°

80°

15° side cutting offset shank

17°30' side cutting straight shank

All lead angles are ±1°

316

Phone: (800) 950-5202

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Polygon Shank Style Nomenclature

Left Hand

Holder Sizes:

22 mm 27 mm 35 mm 45 mm

40 mm 45 mm 50 mm 60 mm 62 mm 65 mm

Boring Bar Sizes:

11 mm 13 mm 17 mm 22 mm 27 mm

65 mm 70 mm 75 mm 80 mm 90 mm 100 mm 110 mm 140 mm

Neutral Hand

Phone: (800) 950-5202

NOMENCLATURE

Neutral Holders f1: 0.5 mm

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Inscribed Circle & Thickness

Swiss Toolholders Polygon Shank

Right Hand

Polygon Shank Style

317

PSC TOOLHOLDERS

PSCToolholders Series: PSC Features & Beneits • DCLN

Polygon Shank Style

PSC- Features & Benefits

PSC Toolholders

-The Sumitomo polygon shank holders enable an extremely high stifness connection between machine and tool. -The conical polygon can take high bending and torque moments based on the combination of the face contact to the spindle. -This self-guiding coupling system ofers high precision and repeatability -While using this easy and quick coupling system it is possible to gain higher machine utilization time as the set-up and tool change times are reduced. -The compact design and the high stifness connection to the spindle ofer a versatile use on multi-task machines, machining centers and turning-milling centers. -Monoblock system -No additional interfaces -Precise positioning; self-guiding with high repeatability -High stifness supported by face contact of holder -Carbide shims to prevent holders from damage -Simple tool holder change and low-maintenance operation -Internal coolant supply directly to the cutting edge -Polygon shank and insert seat hardened for long holder life

PSC-Toolholders DCLN 95º

Dm1

Dm2

Characteristics: PSC with internal coolant.

D5m f1 l1

Catalog Number

PSC40-DCLNR-27050-32 PSC40-DCLNL-27050-32 40

Rake Incline Dm2 F1 l1 Angle Angle min. Applicable face Insert Screw Shim Clamp Clamp Bolt Spring Wrench relief -6º -6º CN_ _ 32 116 22.0 40.0 ST-1764 ICSN-332 CL-2708 CLB-1695 SP-4294 LH030 -6º -6º CN_ _ 32 60 140 27.0 50.0

PSC32-DCLNR-22045-43 PSC32-DCLNL-22045-43 32

121 22.0 45.0

-6º

CN_ _ 43

PSC40-DCLNR-27050-43 PSC40-DCLNL-27050-43 40

110

140 27.0 50.0

-6º

CN_ _ 43

PSC50-DCLNR-35060-43 PSC50-DCLNL-35060-43 50

110

165 35.0 60.0

-6º

CN_ _ 43

PSC63-DCLNR-45065-43 PSC63-DCLNL-45065-43 63

110

190 45.0 65.0

-6º

CN_ _ 43

PSC40-DCLNR-27055-54 PSC40-DCLNL-27055-54 40

125

145 27.0 55.0

-6º

CN_ _ 54

-6º

CN_ _ 54 ST-1768 ICSN533 CL-2716 CLB-1696 SP-4295 LH040

D5m Dm1 min. Right Left bore PSC32-DCLNR-22040-32 PSC32-DCLNL-22040-32 32 60

PSC50-DCLNR-35060-54 PSC50-DCLNL-35060-54 50

125

165 35.0 60.0

-6º

PSC63-DCLNR-45065-54 PSC63-DCLNL-45065-54 63

125

190 45.0 65.0

-6º

CN_ _ 54

PSC50-DCLNR-35060-64 PSC50-DCLNL-35060-64 50

125

165 35.0 60.0

-6º

CN_ _ 64

PSC63-DCLNR-45065-64 PSC63-DCLNL-45065-64 63

125

190 45.0 65.0

-6º

CN_ _ 64

318

Phone: (800) 950-5202

ST-1766 ICSN-442 CL-2712 CLB-1696 SP-4295 LH040

ST-1770 ICSN633 CL-2719 CLB-1696 SP-4295 LH040

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PSC TOOLHOLDERS

Polygon Shank Style Toolholders

Series: DCRN • DDJN • DDNN

DCRN 75º

Dm2

Characteristics: PSC with internal coolant. D5m f1

PSC Toolholders

Catalog Number

Rake Incline l1 D5m Dm2 F1 Angle Angle min. Applicable face Right Left Insert Screw relief -6º -6º CN_ _ 43 PSC40-DCRNR-22050-43 PSC40-DCRNL-22050-43 40 140 22.0 50.0

Clamp Clamp Bolt Spring Wrench

Shim

PSC50-DCRNR-27060-43 PSC50-DCRNL-27060-43 50

165 27.0 60.0

-6º

CN_ _ 43 ST-1766 ICSN-442 CL-2712 CLB-1696 SP-4295 LH040

PSC63-DCRNR-35065-43 PSC63-DCRNL-35065-43 63

190 35.0 65.0

-6º

CN_ _ 43

PSC50-DCRNR-27060-54 PSC50-DCRNL-27060-54 50

165 27.0 60.0

-6º

CN_ _ 54

PSC63-DCRNR-35065-54 PSC63-DCRNL-35065-54 63

190 35.0 65.0

-6º

CN_ _ 54

PSC50-DCRNR-27060-64 PSC50-DCRNL-27060-64 50

165 27.0 60.0

-6º

CN_ _ 64

PSC63-DCRNR-35065-64 PSC63-DCRNL-35065-64 63

190 35.0 65.0

-6º

CN_ _ 64

ST-1768 ICSN533 CL-2716 CLB-1696 SP-4295 LH040

ST-1770 ICSN633 CL-2719 CLB-1696 SP-4295 LH040

DDJN 93º

Dm2

Characteristics: PSC with internal coolant.

Dm1

D5m f1 l1

Catalog Number

Rake Incline D5m Dm1 Dm2 F1 l1 Angle Angle min. Applicable min. face Right Left Insert Screw bore relief -6º -7º DN_ _ 33 PSC32-DDJNR-22045-33 PSC32-DDJNL-22045-33 32 60 121 22.0 45.0 PSC40-DDJNR-27050-33 PSC40-DDJNL-27050-33 40

140 27.0 50.0

-6º

-7º

DN_ _ 33

PSC50-DDJNR-35060-33 PSC50-DDJNL-35060-33 50

165 35.0 60.0

-6º

-7º

DN_ _ 33

PSC63-DDJNR-45065-33 PSC63-DDJNL-45065-33 63

190 45.0 65.0

-6º

-7º

DN_ _ 33

PSC50-DDJNR-35060-43 PSC50-DDJNL-35060-43 50

110

165 35.0 60.0

-6º

-7º

DN_ _ 43

PSC63-DDJNR-45065-43 PSC63-DDJNL-45065-43 63

110

190 45.0 65.0

-6º

-7º

DN_ _ 43

DDNN 63º

Shim

Clamp Clamp Bolt Spring Wrench

ST-1764 IDSN322 CL-2708 CLB-1695 SP-4294 LH030

ST-1766 IDSN443 CL-2712 CLB-1696 SP-4295 LH040

Dm2

Characteristics: PSC with internal coolant. D5m

f1 l1

Catalog Number Neutral PSC40-DDNNN-00050-33

D5m Dm2 F1 min. face relief 40 140 0.5

Rake Incline Angle Angle

Applicable

Insert 50.0

-5º

-9º

DN_ _ 33

PSC50-DDNNN-00060-33

165

0.5

60.0

-5º

-9º

DN_ _ 33

PSC50-DDNNN-00060-43

165

0.5

60.0

-5º

-9º

DN_ _ 43

PSC63-DDNNN-00065-43

190

0.5

65.0

-5º

-9º

DN_ _ 43

Phone: (800) 950-5202

Screw

Shim

Clamp Clamp Bolt Spring Wrench

ST-1764 IDSN322 CL-2708 CLB-1695 SP-4294 LH030

ST-1766 IDSN443 CL-2712 CLB-1696 SP-4295 LH040

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319

PSC TOOLHOLDERS

PSCToolholders Series: DTFN โ ข DVJN โ ข DVVN

Polygon Shank Style Toolholders

DTFN 90ยบ Characteristics: PSC with internal coolant. PSC Toolholders

Dm1

Dm2

D5m f1 l1

Catalog Number

Rake Incline D5m Dm1 Dm2 F1 l1 Angle Angle min. Applicable min. face Right Left Screw Shim Clamp Clamp Bolt Spring Wrench Insert bore relief -6ยบ -6ยบ PSC63-DTFNR-45065-33 PSC63-DTFNL-45065-33 63 110 190 45.0 65.0 TN_ _ 33 ST-1764 ITSN-342 CL-2708 CLB-1695 SP-4294 LH030 PSC50-DTFNR-35060-43 PSC50-DTFNL-35060-43

110

165 35.0 60.0

-6ยบ

TN_ _ 43

PSC63-DTFNR-45065-43 PSC63-DTFNL-45065-43

110

190 45.0 65.0

-6ยบ

TN_ _ 43

ST-1764 ITSN-442 CL-2712 CLB-1696 SP-4295 LH040

DVJN 93ยบ

Dm1

Dm2

Characteristics: PSC with internal coolant.

D5m f1 l1

Catalog Number

Rake Incline D5m Dm1 Dm2 F1 l1 Angle Angle min. Applicable min. face Right Left Screw Insert bore relief -6ยบ -13ยบ PSC40-DVJNR-27062-33 PSC40-DVJNL-27062-33 40 60 152 27.0 62.0 VN_ _ 33

Shim

Clamp Clamp Bolt Spring Wrench

PSC50-DVJNR-35065-33 PSC50-DVJNL-35065-33

170 35.0 65.0

-6ยบ

-13ยบ

VN_ _ 33 ST-1764 IVSN322 CL-2708 CLB-1695 SP-4294 LH030

PSC63-DVJNR-45065-33 PSC63-DVJNL-45065-33

190 45.0 65.0

-6ยบ

-13ยบ

VN_ _ 33

DVVN 72ยบ 30โ

Dm2

Characteristics: PSC with internal coolant. D5m

f1 l1

Catalog Number Neutral PSC40-DVVNN-00062-33

D5m Dm2 F1 min. face relief 40 152 0.6

Rake Incline Angle Angle

Applicable

Insert

Screw

Shim

Clamp Clamp Bolt Spring Wrench

62.0

-4ยบ

-13ยบ

VN_ _ 33

PSC50-DVVNN-00065-33

170

0.6

65.0

-4ยบ

-13ยบ

VN_ _ 33 ST-1764 IVSN322 CL-2708 CLB-1695 SP-4294 LH030

PSC63-DVVNN-00065-33

190

0.6

65.0

-4ยบ

-13ยบ

VN_ _ 33

320

Phone: (800) 950-5202

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Polygon Shank Style Toolholders

PSC TOOLHOLDERS Series: DWLN • MCLN • SCLC

DWLN 95º

Dm1

Dm2

Characteristics: PSC with internal coolant.

D5m f1

PSC Toolholders

Catalog Number

Rake Incline D5m Dm1 Dm2 F1 l1 Angle Angle min. Applicable min. face Right Left Screw Insert bore relief -6º -6º WN_ _ 33 PSC32-DWLNR-22040-33 PSC32-DWLNL-22040-33 32 60 116 22.0 40.0

Shim

Clamp Clamp Bolt Spring Wrench

PSC40-DWLNR-27050-33 PSC40-DWLNL-27050-33 40

140 27.0 50.0

-6º

WN_ _ 33

PSC50-DWLNR-35060-33 PSC50-DWLNL-35060-33 50

165 35.0 60.0

-6º

WN_ _ 33

PSC63-DWLNR-45065-33 PSC63-DWLNL-45065-33 63

110

190 45.0 65.0

-6º

WN_ _ 33

PSC40-DWLNR-27050-43 PSC40-DWLNL-27050-43 40

110

140 27.0 50.0

-6º

WN_ _ 43

PSC50-DWLNR-35060-43 PSC50-DWLNL-35060-43 50

110

165 35.0 60.0

-6º

WN_ _ 43 ST-1766 IWSN433 CL-2712 CLB-1696 SP-4294 LH040

PSC63-DWLNR-45065-43 PSC63-DWLNL-45065-43 63

110

190 45.0 65.0

-6º

WN_ _ 43

ST-1764 IWSN322 CL-2708 CLB-1695 SP-4294 LH030

MCLN 95º

Dm1

Dm2

Characteristics: PSC with internal coolant.

D5m f1 l1

Catalog Number Right

Left

PSC50-MCLNR-35060-64 PSC63-MCLNL-45065-64

Rake Incline Dm2 F1 l1 Angle Angle min. Applicable face Insert Screw Shim Clamp Clamp Bolt Wrench Wrench relief -6º -6º CN_ _ 64 165 35.0 60.0 ST-1085 ICSN633 CL-2614 PN-1673 LH030 LH040 -6º -6º CN_ _ 64 125 190 45.0 65.0

D5m Dm1 min. bore 50 125 63

SCLC 95º

Dm1

Dm2

Characteristics: PSC with internal coolant.

D5m f1 l1

Catalog Number

Rake Incline D5m Dm1 Dm2 F1 l1 Angle Angle min. Applicable min. face Right Left Insert bore relief 0º 0º PSC40-SCLCR-27050-32.5 PSC40-SCLCL-27050-32.5 40 80 140 27.0 50.0 CC_ _ 32.5 PSC50-SCLCR-35060-32.5 PSC50-SCLCL-35060-32.5 50 PSC63-SCLCR-45065-32.5 PSC63-SCLCL-45065-32.5 63 PSC63-SCLCL-45065-43

Screw

165 35.0 60.0

0º

CC_ _ 32.5 BFTX0407N

190 45.0 65.0

0º

CC_ _ 32.5

110

190 45.0 65.0

0º

CC_ _ 43

Phone: (800) 950-5202

Wrench

Shim

Shim Screw

TRX15

BFTX0405 TRX15040 SH-3614 ST-1540

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321

PSC TOOLHOLDERS

PSCToolholders Series: SDJC • SVHB • SVJB • SVJC

Polygon Shank Style Toolholders

SDJC 93º

Dm1

Dm2

Characteristics: PSC with internal coolant.

D5m f1

PSC Toolholders

Catalog Number

Rake Incline D5m Dm1 Dm2 F1 l1 Angle Angle min. Applicable min. face Right Left Insert bore relief 0º 0º PSC32-SDJCR-22040-32.5 PSC32-SDJCL-22040-32.5 32 110 124 22.0 40.0 DC_ _ 32.5 PSC40-SDJCR-27050-32.5 PSC40-SDJCL-27050-32.5 40

110

140 27.0 50.0

0º

DC_ _ 32.5

PSC50-SDJCR-35060-32.5 PSC50-SDJCL-35060-32.5 50

110

165 35.0 60.0

0º

DC_ _ 32.5

PSC63-SDJCR-45065-32.5 PSC63-SDJCL-45065-32.5 63

110

190 45.0 65.0

0º

DC_ _ 32.5

Screw

Wrench

BFTX03515

TRX15

SVHB 107º 30’

Shim

Shim Screw

SH-3714 ST-1750

Dm1

Dm2

Characteristics: PSC with internal coolant.

D5m f1 l1

Catalog Number Right

Left

PSC50-SVHBR-35060-33

Rake Incline D5m Dm1 Dm2 F1 l1 Angle Angle min. Applicable min. face Screw Insert bore relief 0º 0º 50 110 165 35.0 60.0 VB_ _ 33 BFTX03515

SVJB 93º

Wrench TRX15

Shim

Shim Screw

SH-3718 ST-1750 Dm1

Dm2

Characteristics: PSC with internal coolant.

D5m f1 l1

Catalog Number

Rake Incline Dm2 F1 l1 Angle Angle min. Applicable face Insert relief 0º 0º 145 27.0 50.0 VB_ _ 33

PSC40-SVJBR-27050-33

D5m Dm1 min. Left bore PSC40-SVJBL-27050-33 40 110

PSC50-SVJBR-35060-33

PSC50-SVJBL-35060-33

110

165 35.0 60.0

0º

VB_ _ 33 BFTX03515

PSC63-SVJBR-45065-33

PSC63-SVJBL-45065-33

110

190 45.0 65.0

0º

VB_ _ 33

Right

SVJC 93º

Screw

Wrench

Shim Shim Screw

TRX15 SH-3718 ST-1750

Dm1

Dm2

Characteristics: PSC with internal coolant. D5m f1 l1

Catalog Number Right

322

D5m Dm1 Left

PSC40-SVJCR-27050-33

PSC40-SVJCL-27050-33

PSC50-SVJCR-35060-33

PSC50-SVJCL-35060-33

min. bore 80 27.0 50.0

Phone: (800) 950-5202

35.0 60.0

Rake Incline Angle Angle

Applicable

Insert 0º

0º

VC_ _ 33

0º

VC_ _ 33

Screw BFTX03515

Wrench

Shim

Shim Screw

TRX15 SH-3718 ST-1750

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PSC BORING BARS

Polygon Shank Style Boring Bars

Series: DCLN • DWLN • SCLC

PSC-Boring Bars DCLN 95º

Dm D1

Characteristics: PSC with internal coolant.

D5m

PSC Boring Bars

l3 l1

Catalog Number Right

Left

Dm D1 D5m F1 min. bore

Rake Incline Angle Angle

Applicable

Screw

Insert

Clamp Clamp Bolt Spring Wrench

Shim

PSC40-DCLNR-13080-32 PSC40-DCLNL-13080-32 25.0 20

40 13.0 80 57

-6º

CN_ _ 32 ST-1764 ICSN-332 CL-2708 CLB-1695 SP-4294 LH030

PSC40-DCLNR-17090-43 PSC50-DCLNL-17090-43 32.0 25

40 17.0 90 68

-6º

CN_ _ 43

PSC50-DCLNR-17090-43

32.0 25

50 17.0 90 66

-6º

CN_ _ 43 ST-1766 ICSN-442 CL-2712 CLB-1696 SP-4295 LH040

PSC63-DCLNR-17100-43 PSC63-DCLNL-17100-43 32.0 25

63 17.0 100 72

-6º

CN_ _43

PSC63-DCLNR-27140-54 PSC63-DCLNL-27140-54 50.0 40

63 27.0 140 114

-6º

CN_ _54 ST-1768 ICSN533 CL-2716 CLB-1696 SP-4295 LH040

DWLN 95º

Dm D1

Characteristics: PSC with internal coolant.

D5m

f1 l3 l1

Catalog Number Right

Left

Dm D1 D5m F1 min. bore

Rake Incline Angle Angle

Applicable

Screw

Insert

Clamp Clamp Bolt Spring Wrench

Shim

PSC40-DWLNR-13075-33 PSC40-DWLNL-13075-33 33.0 20

13.0 75 52

-6º

-17º

WN_ _ 33 ST-1764 IWSN322 CL-2708 CLB-1695 SP-4294 LH030

PSC40-DWLNR-17090-43 PSC40-DWLNL-17090-43 35.0 25

17.0 90 68

-6º

-12º

WN_ _ 43

PSC50-DWLNR-17090-43 PSC50-DWLNL-17090-43 35.0 25

17.0 90 66

-6º

-12º

WN_ _43

SCLC 95º

ST-1766 IWSN433 CL-2712 CLB-1696 SP-4294 LH040

Dm D1

Characteristics: PSC with internal coolant.

D5m f1 l3 l1

Catalog Number Right

Left

Dm D1 D5m min. bore

Rake Incline Angle Angle

Applicable

Insert

Screw

PSC32-SCLCL-11065-32.5 20.0 16.0

11.0

0º

-12º

CC_ _ 32.5

PSC40-SCLCR-11070-32.5 PSC40-SCLCL-11070-32.5 20.0 16.0

11.0

0º

-12º

CC_ _ 32.5

PSC40-SCLCR-13080-32.5 PSC40-SCLCL-13080-32.5 25.0 20.0

13.0

0º

-8º

CC_ _ 32.5

PSC40-SCLCR-17090-32.5 PSC40-SCLCL-17090-32.5 32.0 25.0

17.0

0º

-6º

CC_ _ 32.5 BFTX0407N

PSC50-SCLCR-11070-32.5 PSC50-SCLCL-11070-32.5 20.0 16.0

11.0

0º

-12º

CC_ _ 32.5

PSC50-SCLCR-13080-32.5 PSC50-SCLCL-13080-32.5 25.0 20.0

13.0

0º

-8º

CC_ _ 32.5

PSC50-SCLCR-17090-32.5 PSC50-SCLCL-17090-32.5 32.0

17.0

0º

-6º

CC_ _ 32.5

Phone: (800) 950-5202

Wrench

TRX15

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323

PSC BORING BARS

PSCToolholders Series: SSKX • STFC

Polygon Shank Style Toolholders

SSKC 75º

Dm D1

Characteristics: PSC with internal coolant.

D5m

f1 l3

PSC Boring Bars

Catalog Number Right

Left

Dm D1 D5m min. bore

PSC40-SSKCR-13080-32.5 PSC40-SSKCL-13080-32.5 25.0

Rake Incline Angle Angle

Applicable

0º

-6º

SC_ _ 32.5 BFTX0407N

STFC 90º

TRX15

Catalog Number Left

D5m

f1 l3 l1

Dm D1 D5m min. bore

Rake Incline Angle Angle

Applicable

Shim

Clamp Bolt

BFTX02507 TRX15040

BFTX0407N

TRX15

-10º

TC_ _ 32.5 BFTX03515

TRX15

0º

-6º

TC_ _ 32.5 BFTX0407N

TRX15

0º

-10º

TC_ _ 32.5 BFTX03515

TRX15

Insert

PSC32-STFCR-11065-21.5 PSC32-STFCL-11065-21.5 20.0

11.0

65.0 48.0

0º

-4º

TC_ _ 21.5

PSC32-STFCR-13075-21.5 PSC32-STFCL-13075-21.5 25.0

13.0

75.0 59.0

0º

-3º

TC_ _ 21.5

PSC40-STFCR-11070-21.5 PSC40-STFCL-11070-21.5 20.0

11.0

70.0 47.0

0º

-4º

TC_ _ 21.5

PSC40-STFCR-13080-21.5 PSC40-STFCL-13080-21.5 25.0

13.0

80.0 57.0

0º

-3º

TC_ _ 21.5

PSC50-STFCR-11070-21.5 PSC50-STFCL-11070-21.5 20.0

11.0

70.0 46.0

0º

-4º

TC_ _ 21.5

PSC50-STFCR-13080-21.5 PSC50-STFCL-13080-21.5 25.0

13.0

80.0 56.0

0º

-3º

TC_ _ 21.5

PSC32-STFCR-17090-32.5 PSC32-STFCL-17090-32.5 32.0

17.0

90.0

74.0

0º

-3.5º

TC_ _ 32.5

PSC40-STFCR-17090-32.5 PSC40-STFCL-17090-32.5 32.0

17.0

90.0

69.0

0º

-6º

TC_ _ 32.5

PSC40-STFCR-22110-32.5 PSC40-STFCL-22110-32.5 40.0

22.0 110.0 89.0

0º

PSC50-STFCR-17090-32.5 PSC50-STFCL-17090-32.5 32.0

17.0

67.0

PSC50-STFCR-22110-32.5 PSC50-STFCL-22110-32.5 40.0

22.0 110.0 88.0

324

Wrench

Characteristics: PSC with internal coolant.

Right

Screw

Insert 13.0

Phone: (800) 950-5202

90.0

Screw

Wrench

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SH-3714 ST-1750 -

SH-3714 ST-1750

PSC-ADAPTERS

PSC ADAPTERS

PSC Adapters l1

d2 d1

PSC Shell Mill Holders

PSC50-0.75SMH PSC50-1.00SMH PSC50-1.50SMH PSC63-0.75SMH PSC63-1.00SMH PSC63-1.50SMH

Dimensions PSC

50 50 50 63 63 63

.750 1.000 1.50 .750 1.000 1.50

2.756 0.984 1.772 1.181 1.181 1.772

0.709 0.709 0.906 0.709 0.709 0.906

1.693 2.126 3.150 2.047 2.480 3.150

Cap CAP-10107 CAP-10110 CAP-10115 CAP-10107 CAP-10110 CAP-10115

Drive Key DRKEY-86207 DRKEY-86210 DRKEY-86215 DRKEY-86207 DRKEY-86210 DRKEY-86215

PSC Adapters

Catalog Number

Screw ST-11103 ST-11004 ST-11006 ST-11103 ST-11004 ST-11006

2º

PSC Boring Bar Adapters Catalog Number PSC40-0.75BBA PSC50-0.75BBA PSC50-1.00BBA PSC50-1.25BBA PSC63-0.75BBA PSC63-1.00BBA PSC63-1.25BBA

Dimensions PSC

40 50 50 50 63 63 63

.750 .750 1.000 1.250 .7500 1.000 1.250

1.752 1.752 2.248 2.480 1.752 2.248 2.480

Bolt BOLT-15407 BOLT-15407 BOLT-15410* BOLT-15410* BOLT-15407 BOLT-15410* BOLT-15410* * has 4 bolts instead of standard 2 2.362 2.362 3.346 3.347 2.560 3.347 3.347

PSC Straight Square Shank Toolholder Adapter Catalog Number Right Left PSC50-0.75THR PSC63-0.75THR PSC63-1.00THR

PSC50-0.75THL PSC63-0.75THL PSC63-1.00THL

Dimensions PSC

Type

50 63 63

Turning toolholder for square tool left/right hand

.750 .750 1.000

3.858 3.937 5.118

Clamp Bolt Coolant Bolt CLB-17207 COB-29708 CLB-17207 COB-29708 CLB-17210 COB-29708

PSC 90° Square Shank Toolholder Adapter Catalog Number Right Left PSC50-0.75STHR PSC63-0.75STHR

PSC50-0.75STHL PSC63-0.75STHL

Dimensions PSC

Type

50 63

Turning toolholder for square tool left/right hand

.750 .750

3.791 3.870

Phone: (800) 950-5202

Clamp Bolt Coolant Bolt CLB-17207 CLB-17207

w w w. s u m i c a r b i d e. co m

COB-29708 COB-29708

325

1-800-950-5202 www.sumicarbide.com

MILLING INFORMATION Pages 327-439

Milling

MILLING SySTeMS

PAGeS

Indexable Milling Selection Guide. . . . . . . . . . . . . . 328-329 Shoulder Milling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331-353 Face Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355-372 High Feed Milling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373-377 Multi-Purpose Milling. . . . . . . . . . . . . . . . . . . . . . . . . . 379-392 Modular Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393-399 PCD & PCBN Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . 401-412 Discontinued Items Section. . . . . . . . . . . . . . . . . . . . 413-425 Solid Carbide Endmills . . . . . . . . . . . . . . . . . . . . . . . . . 426-439

327

WEX2000 WEX3000

0° AXMT12 AXMT17

WeX-R Selection Guide

WEX2000 WEX3000

WRX-e

0°

WRX2000 WRX3000

WRX-R WRX2000 WRX3000

0° AXMT12 AXMT17

0°

Ti Alloy -Heat Resistant Alloy

Hardened Steel 45-55 HRc

Aluminum Alloy

13° ~ 15°

Non-ferous Metal

22° ~ 24°

Cast Iron - Ductile Iron

16° ~ 17°

Stainless Steel

24°

General & Carbon Steel lloy Steel

13° ~ 16° 12° ~ 13°

Finishing

16° ~ 24° 20° ~ 22°

  

Borning

12° ~ 15°

Chamfering

19° ~ 24°

Copying

16° ~ 18°

Ramping

23° ~ 25°

0.500" ~ 2.000"

Slot Milling

8° ~ 15°

Applicable Work Material P

Shoulder Milling

16° ~ 24°

High Feed

10° ~ 18°

General Purpose

14° ~ 25°

Blank: Not recommended

Face Milling

Diameter

Lead Angle

Radial

Insert

Axial

Milling Type

Series

x: Unsuitable

Application

Rake Angle

Cutter Type WeX-e

m: Good

Die Steel - Tempered Steel

: Best

Finishing

INDeXABLe MILLING SeLeCTION GUIDe

Page #

       332 -337

1.500" ~ 8.000"

  

      

1.000" ~ 2.000"

  

       338341

2.500" ~ 3.000"

  

      

0.750" ~ 1.500"

   

x x x x

2.500" ~ 5.000"

1.500" ~ 6.000"

WAX

Shoulder Milling

WAX3000 WAX4000 WAX-e

WAX3000 WAX4000

0° 19° ~ 25°

AECT16 AECT22

0° -34° ~ -20°

TSX-R TSX3000 TSX4000

0°

-6° -31° ~ -15°

LNEX08 LNEX13

TSX-e TSX3000 TSX4000

-34° ~ -20°

0°

-6°

0°

-5°

m 

x 342345

6°

-31° ~ -15°

x x x x

   

  



m 

   

x  346347

0.625" ~ 1.500"

  

2.000" ~ 6.000"

 m m

2.000" ~ 8.000"

 m



   



PWS PWS40000

LNMX17

-15°



   

348350

WFX

0°

WFX4000 SOMT12

WFX-e

8°

WFX12000

0°

WGX4000

45°

 m m m 351353

-8°

40mm ~ 80mm

 m

2.000" ~ 8.000"



2.000" ~ 2.500"



 m m m

Face Milling

WGX-R

328

20° ~ 22°

-20° ~ -24°

       356359

SEMT13 WGX-e WGX4000

45°

20° ~ 22°

Phone: (8 0 0 ) 9 5 0 -5 2 0 2

-20° ~ -24°

      

w w w.s um ic a rb id e.co m

Hardened Steel 45-55 HRc

Ti Alloy -Heat Resistant Alloy

Aluminum Alloy

Non-ferous Metal

Die Steel - Tempered Steel

General & Carbon Steel lloy Steel

Finishing

Boring

Chamfering

Copying

Ramping

-10°

Slot Milling

-5°

Shoulder Milling

Lead Angle

Diameter

Insert

Radial

Series

Axial

Milling Type

Cutter Type

Applicable Work Material

Face Milling

Cast Iron - Ductile Iron

Application

Rake Angle

Stainless Steel

Blank: Not recommended

High Feed

x: Unsuitable

Finishing

m: Good

General Purpose

: Best

INDeXABLe MILLING SeLeCTION GUIDe

Page #

DGC-R DGC4000

45°

2.000" ~  10.000"

       360363

SNMT13 ONMT05

DGC-e

45°

-5°

-10°

2.000"



DFC2000

0°

-5°

-9°

2.000” ~ 8.000”



       Selection Guide

DGC4000

Face Milling

DFC-R



   

364367

XNMU06

DFC-e DFC2000

0°

-5°

-9°

1.000” ~ 2.500”



   

GOALMILL GFV5000

LNGX16

0°

-5°

-8°

4.000" ~ 8.000"

DNX4000

SNMT12

25°

-5°

-6°

3.000" ~ 8.000"

SDP4000 SDP5000

SNMX12 SNEX15

2°

-5°

-15°

2.000" ~ 6.000"

MSX2000 MSX3000 MSX4000

WDMT06 WDMT08 WDMT12

70°

8°

-3° ~ -8°

0.750" ~ 6.000"

 

x x x x

368369

x x x



370371



372

DNX

Spider Mill

High Feed Milling

MSX-e

m m

   

374376

MSX-R MSX3000 MSX4000 MSX5000

WDMT08 WDMT12 WDMT14

MS14000

SDEW14 SDMW14

RSX3000 RSX4000 RSX5000

RDET10 RDET12 RDET16

RSX3000 RSX4000

RDET10 RDET12

WBMR

ZNMT

WBMF

ZPGU

WMM10000 WMM16000

APMT10 APMT16

8°

-3° ~ -8°

1.500” ~ 6.000”

10°

-5°

2.000" ~ 4.000"



10°

-5.5°

1.000" ~ 6.000"

10°

-5.5°

1.000” ~ 1.500”

-10°

0°

7° ~ 11°

70°

m m

   

Metal Slash Mill

RSX-R

65°

RSX-e

Face Milling

Phone: (800) 950-5202

377

   

380383

0.750" ~ 2.000"



   

m m

386388

0.500" ~ 1.250"



    

389390

15° ~ 16°

1.000" ~ 1.500"



   



Also see WRCX pg. 384385

   

WBMF

0°

m  

WBMR

WMM



   

      

w w w. s u m i c a rb i d e. co m

391392

329

GRADe APPLICATIONS

Selection Guide

• for Steel & Stainless Steel Grade

Coating

Description

ACP100

CVD

Al2O3 based “Super FF” coating with an ultra ine TiCN layer for high speed and wet cutting of steels and stainless steels; super tough substrate for better wear and thermal cracking resistance.

ACP200

PVD

Multi-layered “Super ZX” coating consisting of nanometer thick TiAlN and AlCrN layers, coupled with ine-grained tough substrate for excellent balance of fracture and wear resistance; for general purpose milling of steels and stainless steels.

ACP300

PVD

Multi-layered “Super ZX” coating consisting of nanometer thick TiAlN and AlCrN layers, coupled with ine-grained super tough substrate for excellent fracture resistance; ideal for interrupted machining of steels and stainless steels.

• for Cast Iron Grade

Coating

Description

ACK100

CVD

Al2O3 based “Super FF” coating with an ultra ine TiCN layer provides excellent anti-adhesion and wear resistance in general purpose milling of gray and ductile cast irons.

ACK200

CVD

Al2O3 based “Super FF” coating with an ultra ine TiCN layer provides excellent anti-adhesion and wear resistance in general purpose milling of gray and ductile cast irons.

ACK300

PVD

Multi-layered “Super ZX” coating consisting of nanometer thick TiAlN and AlCrN layers, coupled with ine-grained super tough substrate for excellent fracture resistance; for general to interrupted machining of gray and ductile cast irons.

• for Superalloys and Stainless Steels Grade

Coating

Description

ACM100

PVD

Multi-layered “Super ZX” coating consisting of nanometer thick TiAlN and AlCrN layers, coupled with ine-grained super tough substrate for excellent fracture resistance; for inishing of superalloys and stainless steels; excels in roughing and inishing of titanium

ACM200

CVD

Al2O3 based “Super FF” coating with an ultra ine TiCN layer provides excellent anti-adhesion and wear resistance in general purpose milling of superalloys and stainless steels.

ACM300

PVD

• for Non-ferrous Material Grade Coating DL1000

DLC

J-Polish

330

Description

“Diamond-like Carbon” coated grade with exceptional wear resistance and superior surface inish capabilities when milling non-ferrous materials. Uncoated carbide grade with “J-Polish” to reduce chip adhesion when inish milling non-ferrous materials

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

SHOULDeR MILLING Pages 331-353

Indexable Milling

Table of Contents Shoulder Milling Cutters:

Pages

Shoulder Milling

WEX Series Endmills/Shell Mills . . . . . . . . . . . . . . . .332-337 WRX Series Endmills/Shell Mills . . . . . . . . . . . . . . . .338-341 WAX Series Endmills/Shell Mills . . . . . . . . . . . . . . . .342-345 TSX Series Endmills/Shell Mills . . . . . . . . . . . . . . . . .346-347 PWS Series Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . .348-350 WFX Series Endmills/Shell Mills . . . . . . . . . . . . . . . .351-353

Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

331

FeATUReS & BeNeFITS

90Â° WaveMill Series Shoulder Mill

Indexable Milling

WeX T yPe WEX SERIES

Shoulder Milling Cutters

Shoulder Milling Face Milling High Feed Milling

The unique shape and strength of the cutting edge has improved resulting in reduced cutting forces

Available in 6 different geometries (L, G, H,E, EH & S)

9 milling grades to cover a wide variety of applications

Insert facet generates high quality surface finishes

Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

Internal Coolant Holes Cutter body and insert strength provide for high feed rate capabilities

Efficient chip evacuation with coolant hole design

Shoulder accuracy generated in profile machining

332

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

Shoulder Milling Cutters 90° WaveMill Series Shoulder Mill Work Material

GRADe SeLeCTION GUIDe

WEX ERIES WeX eSNDMILLS

P Steel K Cast Iron

M Stainless Steel S Exotic Alloy

N Aluminium Alloy

L Type

G Type

H Type

e Type

eH Type

S Type

Feature

Low Cutting Force

General Purpose

Strong Edge

General Purpose

Strong Edge

High Rake Type

2000 Type Insert Figure

Not Available

Breaker

3000 Type Insert Figure

Light cut, low rigidity milling and reduce burrs

20°

17°

27°

20°

5°

14°

8°

30°

Heavy Interrupted Machining

Aluminium, Non-Ferrous Metal

Main breaker General purpose to interrupted milling

Roughing, heavy Light Cutting to Generalinterrupted and Purpose hardened steel milling

Indexable Milling

Application

25°

28°

ISO

n Recommended Cutting Conditions Material

Hardness

Low and Medium Carbon <250 Bhn Steels Medium Carbon Alloy Steels

<250 Bhn

Medium-High Carbon Steels

<250 Bhn

Free Machining Steels and Alloys

<250 Bhn

Tool Steels

bhn 220 350

Martensitic and Ferritic

<250 Bhn >250 Bhn <250 Bhn

Stainless Steel

>33 Hrc

Austenitic Precipitation Hardening

Grey Cast Iron <250 Bhn Ductile Iron Exotic Alloys: Inconel, Hastalloy, Waspalloy, etc.

Non-Ferrous Material

>250 Bhn

ACK200 ACK300 ACK200 ACK300 ACK200 ACK300 ACK200 ACK300 H1 DL1000

Depth of Cut Feed per Tooth .002 -.050 .050 - .125 .125 & over 775-1310 725-1275 675-1225 .006-.0125 721-1213 675-1180 600-1125 .006-.0135 675-1075 650-1025 525-925 .006-.014 600-975 575-950 550-900 .006-.0095 550-900 525-900 500-875 .006-.0115 525-875 500-825 475-800 .006-.0115 600-975 575-950 550-900 .006-.011 575-950 550-925 500-875 .006-.012 575-950 550-925 500-875 .006-.012 725-1300 700-1250 675-1200 .006-.0135 750-1325 725-1275 675-1225 .006-.0135 675-1075 650-1050 650-1025 .006-.014 475-820 450-790 425-750 .0047-.010 450-820 435-790 425-750 .0047-.011 450-820 425-790 400-725 .0047-.012 400-775 400-735 400-700 .004-.009 425-750 400-725 375-690 .0045-.010 420-700 420-695 375-685 .0047-.012 325-650 300-625 300-590 .003-.007 325-650 300-625 300-590 .0045-.0095 535-850 520-830 275-820 .004-.011 425-740 415-720 375-675 .004-.012 325-875 300-850 275-825 .004-.012 525-850

500-825

700-1050 625-925 600-950 575-875 600-950 525-825 500-850 475-775 600-925 550-875 550-825 550-825 100-160 70-150 100-160 70-150 1500-3800 1300-3700 1500-4500 1475-4200

175-675

.004-.012

590-900 550-850 490-800 450-750 490-800 450-750 60-135 60-135 1200-3600 1275-4100

.004-.014 .004-.014 .004-.014 .004-.014 .004-.012 .004-.012 .003-.0075 .004-.0075 .004-.014 .004-.014

Shoulder Milling

n Application Range ❨❩❬❭❪❫❩❴

P10/M10/C7

P20/M20/C6

❨❩❬❭❪❫❩❴

P30/M30/C5A

Face Milling P40/M40/C5

High Feed Milling

ACP100

Multipurpose

ACP200

ACP300 K01

K10

K20

DisconUFO & tinued SumiMill

K30

ACK200 ACK300

K Material

Wear Resistance

Stainless Steel

ACM200

M exotic Material

ACM300

S Material

Fracture Resistance

Wear Resistance

Fracture Resistance

DL1000 Aluminum

Alloy

Cutting Edge Sharpness

L General Purpose Light Cutting

E Exotic Alloy

Cutting Edge Strength

Phone: (800) 950-5202

UFO & Modular SumiMill Tooling

Discontinued

Good

ACP100 ACP200 ACP300 ACP100 ACP200 ACP300 ACP100 ACP200 ACP300 ACP100 ACP200 ACP300 ACP100 ACP200 ACP300 ACP100 ACP200 ACP300 ACP100 ACP200 ACM300 ACM200 ACM300

<250 Bhn ACM200 >250 Bhn

Grade

w w w. s u m i c a rb i d e. co m

EH Strong Edge for Exotic Alloy

Heavy Cutting

H Good

333

INCH

APPLICABLE INSERT:

AXMT AXET

WeX 2000

METRIC

APPLICABLE INSERT:

WeX 2000

AXMT AXET

n Metric

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

Catalog Number

Stock

WEX20500EW WEX20625EW WEX20625EMW WEXC20750EW WEXC20750ELC WEX20750EW WEX20750EMW WEX20750ELW WEX20750ELC WEXC21000EW WEXC21000EMW WEX21000EW WEX21000ELC WEX21250EW

● ● ● ● ● ● ● ● ● ● ● ● ● ●

D 0.500 0.625 0.625 0.750 0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.250

Dimensions (inch) ℓ1 d L 0.750 0.625 0.625 0.750 0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.250

3.325 3.218 3.591 3.561 8.000 3.561 4.091 5.091 10.000 3.812 4.841 3.811 10.000 4.531

ℓ2

1.309 1.312 1.685 1.530 3.080 1.530 2.060 3.060 3.080 1.531 2.560 1.530 3.157 2.250

2.031 1.906 1.906 2.031 6.000 2.031 2.031 2.031 6.920 2.281 2.281 2.281 6.843 2.281

Ramp Insert Angle Qty. 5° 1 4° 2 4° 2 4° 2 4° 2 4° 3 4° 3 4° 3 4° 3 2° 3 2° 3 2° 4 2° 4 1°30’ 5

WEX2000 Inserts N

Dimensions (Inches)

DL1000

ACM300

ACK300

ACP300

ACM200

ACK200

ACP200

ACP100

L Insert

Facet Width

AXMT123504PEERG

l l l l l

.472 .260 .138 .016 .061

AXMT123504PEERH

l l l l l

.472 .260 .138 .016 .061

AXMT123508PEERG

l l l l l

.472 .260 .138 .031 .061

AXMT123508PEERH

l l l l l

.472 .260 .138 .031 .061

AXMT123512PEERG

l l l l l

.472 .260 .138 .047 .061

AXMT123512PEERH

l l l l l

.472 .260 .138 .047 .061 l l

AXMT123504PEERE AXMT123508PEERE

l l

.472 .260 .138 .031 .061

l l

.472 .260 .138 .031 .061

AXMT123512PEERE

l l

.472 .260 .138 .047 .061

AXMT123516PEERE

l l

.472 .260 .138 .063 .061

AXMT123524PEERE

l l

.472 .260 .138 .094 .061

AXMT123532PEERE

l l

.472 .260 .138 .126 .061 l l .472 .260 .138 .008 .061

AXET123504PEFRS

l l .472 .260 .138 .016 .061

AXET123508PEFRS

l l .472 .260 .138 .031 .061

Max. Depth of Cut AXMT12: 10mm (.394”)

WEX2014E WEX2016E WEX2018E WEX2020E WEX2022E WEX2025E WEX2028E WEX2030E WEX2032E WEX2040E WEX2050E WEX2063E

« « « « « « « « « « « «

D 14 16 18 20 22 25 28 30 32 40 50 63

Dimensions (mm) ℓ2 ℓ1 L

d 16 16 16 20 20 25 25 25 32 32 32 32

80 100 100 110 110 120 120 120 130 150 150 150

25 25 25 30 30 35 35 35 40 30 30 30

55 75 75 80 80 85 85 85 90 120 120 120

Ramp Insert Angle Qty. 5° 1 4° 2 4° 2 4° 3 4° 3 2° 4 1°30’ 4 1°30’ 4 1°30’ 5 1° 6 0°30’ 7 0°30’ 8

WEX 2000 Endmill (Long Type) Catalog Number WEX2014EL WEX2016EL WEX2018EL WEX2020EL WEX2022EL WEX2025EL WEX2028EL WEX2030EL WEX2032EL WEX2040EL

« ● « « « « « « « «

D 14 16 18 20 22 25 28 30 32 40

Dimensions (mm) ℓ2 ℓ1 L

d 16 16 16 20 20 25 25 25 32 32

120 145 145 150 150 170 170 170 180 180

25 25 25 40 30 50 30 30 60 30

95 120 120 110 120 120 140 140 120 150

Ramp Insert Angle Qty. 5° 1 4° 2 4° 2 4° 2 4° 2 2° 2 1°30’ 2 1°30’ 2 1°30’ 2 1° 2

« Worldwide Warehouse item

Hardware Inch Cutters

Metric Cutters

WEX20500-WEX20625 WEX20750-WEX21250

WEX2014-WEX2018 WEX2020-WEX2063

Insert Screw

Insert Wrench

BFTX0305IP BFTX0306IP

TRDR08IP TRDR08IP

.472 .260 .138 .016 .061

AXMT123508PEEREH

AXET123502PEFRS

334

Catalog Number

Stock

WEX 2000 Endmill (Standard)

WEX 2000 Endmill

Stock

Indexable Milling

n Inch

* Torque specifications for insert screw=18-22 in/lbs.

See page 333 for recommended running parameters

• USA stocked item

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

Weldon Shank Series

Rake Radial 10°to 18° Angle Axial 14°to 25°

10mm

Shell Mill Series

Rake Radial 16°to 18° Angle Axial 23°to 25°

10mm

P M K N N S H

0°

Steel

0°

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l l

P M K N N S H

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l l

INCH & METRIC

APPLICABLE INSERT:

WeX 2000

AXMT AXET

WEX 2000 Shell Mill (Inch) Stock

d1 ● 1.500 0.750 ● 2.000 0.750 ● 2.500 1.000 • USA stocked item

WEX21500R WEX22000R WEX22500R

Dimensions (inch) d2 a t

Ramp Insert Angle Qty.

0.406 0.312 0.187 1.562 0.750 2° 0.406 0.312 0.187 1.562 0.750 1° 0.531 0.375 0218 1.562 0.750 0° 30’

Indexable Milling

Catalog Number

6 7 8

Shoulder Milling

WEX 2000 Shell Mill (Metric) Catalog Number

Stock

WEX2040F WEX2050F WEX2063F

« « «

D 40 50 63

Dimensions (mm) d2 a t

d1 16 22 22

9 11 11

8.4 10.4 10.4

5.6 6.3 6.3

Ramp Insert Angle Qty.

40 40 40

18 20 20

2° 1° 0° 30’

Face Milling High Feed Milling

6 7 8

Multipurpose

« Worldwide Warehouse item

WEX2000 Inserts N

Insert Screw

Dimensions (Inches)

DL1000

ACM300

ACK300

ACP300

ACM200

ACK200

ACP200

ACP100

UFO & Modular SumiMill Tooling

Hardware

L Insert

Facet Width

Inch Cutters

Metric Cutters

WEX21500-WEX22500

WEX2040-WEX2063

.472 .260 .138 .016 .061

AXMT123504PEERH

l l l l l

.472 .260 .138 .016 .061

Catalog Number

Cutter Size

BFXH 3/8 x 1 BFXH 1/2 x 1 1/4 BFXH 1/2 x 1 1/4 BFXH 5/8 x 1 1/4 BFXH 3/4 x 1 1/2

2.00" 2.50" 3.00" 4.00" 5.00"

l l l l l

.472 .260 .138 .031 .061

l l l l l

.472 .260 .138 .031 .061

AXMT123512PEERG

l l l l l

.472 .260 .138 .047 .061

AXMT123512PEERH

l l l l l

.472 .260 .138 .047 .061

AXMT123504PEERE

l l

.472 .260 .138 .016 .061

AXMT123508PEERE

l l

.472 .260 .138 .031 .061

AXMT123508PEEREH

l l

.472 .260 .138 .031 .061

AXMT123512PEERE

l l

.472 .260 .138 .047 .061

AXMT123516PEERE

l l

.472 .260 .138 .063 .061

AXMT123524PEERE

l l

.472 .260 .138 .094 .061

AXMT123532PEERE

l l

.472 .260 .138 .126 .061

AXET123502PEFRS

l l .472 .260 .138 .008 .061

AXET123504PEFRS

l l .472 .260 .138 .016 .061

AXET123508PEFRS

l l .472 .260 .138 .031 .061

Max. Depth of Cut AXMT12: 10mm (.394”)

• USA stocked item

Discontinued

BFTX0306IP

TRDR08IP

Coolant Through Bolts

l l l l l

AXMT123508PEERG

DisconUFO & tinued SumiMill

* Torque specifications for insert screw=18-22 in/lbs.

AXMT123504PEERG

AXMT123508PEERH

Insert Wrench

Modiications to the cutter body is required when using inserts with large nose radius (R2.0 & larger)

Modiications to be done on this corner edge.

See page 333 for recommended running parameters Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

335

INCH

APPLICABLE INSERT:

WeX 3000

AXMT AXET

METRIC

O &Modular Tooling miMill

WEX31000EW WEX31000EMW WEX31000ELW WEX31000ELC WEX31250EW WEX31250EMW WEX31250ELC WEXC31500EMW WEX31500EW WEX31500ELC WEX32000EW

● ● ● ● ● ● ● ● ● ● ●

D 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.500 1.500 1.500 2.000

1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250

3.811 4.841 6.341 10.000 4.531 6.381 10.000 6.421 4.531 10.000 4.531

1.530 2.560 4.060 3.137 2.250 4.100 3.149 4.140 2.250 3.000 2.250

ℓ2 2.281 2.281 2.281 6.863 2.281 2.281 6.851 2.281 2.281 7.000 2.281

Ramp Insert Angle Qty. 5° 2 5° 2 5° 2 5° 2 3° 3 3° 3 3° 3 2° 3 2° 4 2° 4 2° 5

• USA stocked item

scon- UFO & uedSumiMill

Insert AXMT170504PEERG AXMT170508PEERG AXMT170508PEERH AXMT170508PEERL AXMT170512PEERG AXMT170512PEERH AXMT170516PEERG AXMT170520PEERG AXMT170530PEERG AXMT170532PEERG AXMT170504PEERE AXMT170508PEERE AXMT170508PEEREH AXMT170512PEERE AXMT170516PEERE AXMT170520PEERE AXMT170524PEERE AXMT170530PEERE AXMT170531PEERE AXMT170548PEERE AXMT170563PEERE AXET170502PEFRS AXET170504PEFRS AXET170508PEFRS Max. Depth of Cut AXMT17: 14mm (.551”)

336

Dimensions (Inches)

DL1000

ACM300

ACK300

ACP300

ACM200

ACK200

ACP200

ACP100

l l l l l l l l l

l l l l l l l l l l

l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l

WeX3025e WeX3032e WeX3040e WeX3050e WeX3063e

« « « « «

Dimensions (mm) ℓ1 d L

D 25 32 40 50 63

25 32 32 32 32

120 130 170 170 170

Ramp Insert Angle Qty. 85 5° 2 90 3° 3 120 2° 4 120 1° 5 120 0°30’ 6 ℓ2

35 40 50 50 50

WEX 3000 Endmill (Short Type) Catalog Number WeX3050eS WeX3063eS

« «

Dimensions (mm) ℓ1 d L

D 50 63

32 32

135 135

Ramp Insert Angle Qty. 110 1° 5 110 0°30’ 6 ℓ2

25 25

WEX 3000 Endmill (Long Type)

WEX3000 Inserts

Discontinued

Catalog Number

Stock

Multipurpose

Stock

l l l l l l l l l l l

.689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 l l .689 l l .689 l l .689

• USA stocked item

Phone: (8 0 0 ) 9 5 0 -5 2 0 2

.402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402

.219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219

.016 .031 .031 .031 .047 .047 .063 .079 .118 .126 .016 .031 .031 .047 .063 .079 .094 .118 .122 .189 .248 .008 .016 .031

Facet Width .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118

Catalog Number

Stock

High Feed Milling

Catalog Number

Stock

WEX 3000 Endmill (Standard) Dimensions (inch) ℓ1 d L

WeX3025eL WeX3028eL WeX3030eL WeX3032eL WeX3035eL WeX3040eL

« « « « « «

Dimensions (mm) ℓ1 d L

D 25 28 30 32 35 40

25 25 25 32 32 32

170 170 180 180 180 220

ℓ2

50 50 60 60 60 80

120 120 120 120 120 140

Ramp Insert Angle Qty. 5° 2 5° 2 5° 2 3° 2 2° 2 2° 2

WEX 3000 Endmill (Coarse Pitch) Catalog Number

Stock

WeX3040e-C WeX3050e-C WeX3063e-C

« « «

D 40 50 63

Dimensions (mm) ℓ1 d L 32 32 32

170 170 180

Ramp Insert Angle Qty. 120 2° 3 120 1° 3 120 0°30' 4 ℓ2

50 50 50

WEX 3000 Endmill (Coarse Pitch & Short Type) Catalog Number

Stock

Indexable Milling

n Metric

WEX 3000 Endmill

Face Milling

AXMT AXET

WeX 3000

n Inch

Shoulder Milling

APPLICABLE INSERT:

WeX3050eS-C « WeX3063eS-C «

D 50 63

Dimensions (mm) ℓ1 d L 32 32

135 135

25 25

Ramp Insert Angle Qty. 110 1° 3 110 0°30’ 4 ℓ2

« Worldwide Warehouse item

Hardware Inch Cutters

Metric Cutters

WEX31000 WEX31250-WEX32000

WEX3025 WEX3032-WEX3063

Insert Screw

Insert Wrench

BFTX0407IP BFTX0409IP

TRDR15IP TRDR08IP

* Torque specifications for insert screw=27-31 in/lbs.

w w w.s um ic a rb id e.co m

Weldon Shank Series

Rake Radial 8°to 15° Angle Axial 16°to 24°

14mm

Shell Mill Series

Rake Radial 12°to15° Angle Axial 19°to 24°

14mm

P M K N N S H

0°

Steel

0°

Steel

INCH & METRIC

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l l

APPLICABLE INSERT:

AXMT AXET

WeX 3000

P M K N N S H

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l l

WEX 3000 Shell Mill (Inch) Catalog Number

Stock

WEX32000R WEX32500R WEXC33000R WEX33000R WEXC34000R WEXC34000R-150 WEX34000R WEX34000R-150 WEXC36000R WEX38000R

● ● ● ● ● ● ● ● ● ●

D 2.000 2.500 3.000 3.000 4.000 4.000 4.000 4.000 6.000 8.000

d1 0.750 1.000 1.000 1.000 1.250 1.500 1.250 1.500 1.500 2.500

Dimensions (inch) d2 a t 0.406 0.531 0.531 0.531 0.656 0.781 0.656 0.781 1.500 2.500

0.312 0.375 0.375 0.375 0.500 0.625 0.500 0.625 0.625 1.000

0.187 0.218 0.218 0.218 0.281 0.380 0.281 0.380 0.380 0.560

H 1.562 1.562 1.750 1.750 1.750 2.000 2.461 2.000 2.500 2.500

h 0.750 0.750 0.750 0.750 0.750 1.535 0.750 1.535 1.060 1.250

Ramp Insert Figure Angle Qty. 1° 0° 30’ 0° 30’ 0° 30’ N/A N/A N/A N/A N/A N/A

5 6 5 7 6 6 8 8 8 12

1 1 1 1 1 1 1 1 1 2

Catalog Number

Stock

« « « « « «

WEX3040F WEX3050F WEX3063F WEX3080F WEX3100F WEX3125F

40 50 63 80 100 125

Dimensions (mm) d2 a t

d1 16 22 22 25.4 31.75 38.10

9 11 11 13 -

8.4 10.4 10.4 9.5 12.7 15.9

5.6 6.3 6.3 6.0 8.0 10.0

40 40 40 50 63 63

18 20 20 25 -

Fig 1

Ramp Insert Angle Qty. 2° 1° 0° 30’ 0° 30’ N/A N/A

4 5 6 4 5 6

Shoulder Milling Face Milling

WEX3100R WEX3125R

80 100 125

13 -

9.5 12.7 15.9

50 63 63

25 -

Ramp Insert Angle Qty.

6 8 10

0° 30’ N/A N/A

WEX3000 Inserts N

Dimensions (Inches)

1.024”

l l l l l l l l l l

l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l

Discontinued

øD

« Worldwide Warehouse item

Insert Screw

Insert Wrench

BFTX0409IP

TRDR15IP

H1 L

l l l l l l l l l

UFO & DisconSumiMill tinued

Hardware DL1000

ACM300

ACK300

ACM200

ACP300

ACK200

ACP200

ACP100

7 8 9

• USA stocked item P

Modular UFO & SumiMill Tooling

« « «

WEX3080R

d1 25.40 31.75 38.10

Multipurpose

.709”

ød a

Stock

Fig 2

Dimensions (mm) d2 a t

High Feed Milling

øD1

WEX 3000 Shell Mill Fine Pitch (Metric) Catalog Number

Indexable Milling

WEX 3000 Shell Mill Standard Type (Metric)

.689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 l l .689 l l .689 l l .689

• USA stocked item

Phone: (8 0 0 ) 9 5 0 -5 2 0 2

.402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402

.219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219

.016 .031 .031 .031 .047 .047 .063 .079 .118 .126 .016 .031 .031 .047 .063 .079 .094 .118 .122 .189 .248 .008 .016 .031

Facet Width .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118

Inch Cutters

Metric Cutters

WEX32000-WEX34000

WEX3040-WEX3125

* Torque specifications for insert screw=27-31 in/lbs.

Coolant Through Bolts Catalog Number

Cutter Size

BFXH 3/8 x 1 BFXH 1/2 x 1 1/4 BFXH 1/2 x 1 1/4 BFXH 5/8 x 1 1/4 BFXH 3/4 x 1 1/2

2.00" 2.50" 3.00" 4.00" 5.00"

Modiications to the cutter body is required when using inserts with large nose radius (R2.0 & larger)

Modiications to be done on this corner edge.

Max. Depth of Cut AXMT17: 14mm (.551”)

• USA stocked item

w w w.s um ic a rb id e.co m

337

Shoulder Milling Cutters

WRX SeRIeS

High Efficiency Deep Shoulder WaveMill

Features & Beneits cutting edges are arranged in multiple stages to enable high • Long eiciency milling cutting positions provide low cutting resistance and low • Optimized vibration

• Dual level cutting edge design reduces number of passes groove and special pocket shape ofer smooth chip evacuation • Lead and high body rigidity Vibration Comparison

6000

5000

Shoulder Milling

➇➈➉➊ ➋➌➍➎➌➊➏➊➐ ➑➌➒➋e ➓➏➏➔ ➋➌➍➎➌➊➏➊➐ ➑➌➒➋➏ →➈➋➣ ➋➌➍➎➌➊➏➊➐ ➑➌➒➋➏ ↔↕➙ →➈➋➣ ➋➌➍➎➌➊➏➊➐ ➑➌➒➋➏ ↔➛)

Cutting resistance reduced by 30%

High Feed Milling

Resistance (N)

4000

Face Milling

3000 2000

UFO &Modular SumiMill Tooling

-1000

Discon- UFO & tinuedSumiMill Discontinued

Low Vibration Time

WRX

Time Competitor

Material: Medium carbon steel Tool: WRX3080RS5332 SFM=490 IPT=0.008 Cutting Width=0.197 D.O.C.=1.575 Dry

1000

Multipurpose

reduces bottom edge breakage and

Vibration Amplitude

Cutting Resistance

Vibration Amplitude

Indexable Milling

edge supporting face • Low provides high reliability

WRX type ❿➀➁➂➃➄➅➄➀➆ Material: Medium carbon steel Tool: WRX2025E2725 SFM=330 IPT=0.006 Cutting Width=0.394 D.O.C.=1.000 Dry

Special Tooling Integrated Arbor

➜➝➞➟➠➡ ➢➤➥➦➧➞➝➨ ➩➡➫➞➨➝ ➭➯ ➲➳➵➸➺➻ ➼➽➾➚➵➳➪ ➼➶➚➹➵➳➻➘ ➘➴➵➪➶➷ ➾➳➬ ➬➮➵➱e

Dual Level cutting edge design reduces number of passes

③④⑤⑥⑦ ⑦⑧⑨⑩ ❶❷⑦⑦❸❹❺ ⑩❻❺⑩ ❼⑩❹❺⑦④

❤❥❦❧♠ ♠♥♦♣ qt♠♠✉✈✇ ♣①✇♣ ②♣✈✇♠❥ WRX3000 27mm

❵❛❜❝❞❞❞ ❡❢❣❣ ③⑦❽❹❻❽⑥❻ ⑩❹❻❾❸❼ ❶❷⑦⑦❸❹❺ ⑩❻❺⑩ ❼⑩❹❺⑦④

✃➯ Easy ➴➶➘➵➷➵➶➳ ➾➬❐➺➘➷➚➻➳➷ ➚➵➳➵➚➵❒➻➘ ➬➻➷➻➮➵oration of run-➶➺➷ ➴➮➻➼➵➘➵➶n Indexable Head

❮➯ ❰➱➾➵➽➾➹➽➻ ➾➘ ➾➳ ➵➳➷➻➪➮➾➷➻d ➺➳➵➷ Ï➵➷Ð ➾➳ ➾➮bo➮

Application Example Part/ Work Material

Characteristics Lead groove

Special pocket shape

Low edge supporting surface

Tool

Conditions

Results Evaluation

338

Phone: (800) 950-5202

Stainless Steel Part Manufacturer Sumitomo Competitor WRX3040E4042 ø40 Body AXMT170508PEERG 0.59 in (15mm) Insert Grade ACP300 PVD Tool Dia. in (mm) 1.57 (40) 40 Total Teeth 9 6 Efective Teeth 3 2 4.92 sfm (125mm/min) 4.92 sfm (125mm/min) Cutting Speed Feed 0.008 ipt (0.2 mm/t) 0.008 ipt (0.2 mm/t) Axial Cutting Depth 1.575 in (40mm) 1.575 in (40mm) Radial Cuting Depth 0.1969 in (5mm) 0.1969 in (5mm) Dry/Wet Wet Wet Tool Life/ Corner

5 to 10

Stable machining with double the competitor’s tool life and no breakage

w w w. s u m i c a rb i d e. co m

Shoulder Milling Cutters

WRX SERIES

High Efficiency Deep Shoulder WaveMill

Recommended Cutting Conditions Tool: WRX3050E5342 Insert: AXMT170508PEER-G D.O.C. = 1.969 in. (50 mm) Cutting Width = 0.3937 in. (10 mm) Dry

Work Material

Chipbreaker

Hardness (HB)

Clssiication

Grades ACP100

ACP200

ACP300

ACK200

ACK300

DL1000

ACM 200

ACM300

Feed Rate - IPT (mm/tooth) .004

.006

.008

.004

.006

.008

.004

.006

.008

.004

.006

.008

.004

.006

.008

.004

.006

.008

.004

.006

.008

.004

.006

.008

Cutting Speed - SFM (m/min)

1049 984 918 984 918 853 918 853 787 G (320) (300) (280) (300) (280) (260) (280) (260) (240)

190

787 721 656 721 656 590 656 590 524 G (240) (220) (200) (220) (200) (180) (200) (180) (160)

250

656 590 524 590 524 459 524 459 393 G (200) (180) (160) (180) (160) (140) (160) (140) (120)

270

300

393 328 262 328 262 196 262 196 164 G (120) (100) (80) (100) (80) (60) (80) (60) (50)

180

275

459 393 328 426 360 328 360 328 262 G (140) (120) (100) (130) (110) (100) (110) (100) (80)

300

G 426 360 295 360 295 262 328 262 196 (130) (110) (90) (110) (90) (80) (100) (80) (60)

350

High alloy steel

200

G 656 590 524 590 524 459 524 459 393 (200) (180) (160) (180) (160) (140) (160) (140) (120)

Hardened high alloy steel

325

328 262 196 262 196 164 196 164 98 (100) (80) (60) (80) (60) (50) (60) (50) (30)

200

582 517 451 484 451 385 451 385 353 SFM SFM SFM SFM SFM SFM SFM SFM SFM

625 575 525 SFM SFM SFM

240

484 418 353 418 353 320 353 320 254 SFM SFM SFM SFM SFM SFM SFM SFM SFM

580 525 480 SFM SFM SFM

180

615 549 484 549 484 451 484 451 385 SFM SFM SFM SFM SFM SFM SFM SFM SFM

650 600 550 SFM SFM SFM

Carbon steel

Hardened carbon steel

Low alloy steel P

300 Series Precipitation Hardening

Stainless Steel

Hardened alloy steel

Indexable Milling

125

524 459 393 492 426 360 426 360 328 (160) (140) (120) (150) (130) (110) (130) (110) (100)

Shoulder Milling Face Milling

721 656 590 656 590 557 590 557 492 (220) (200) (180) (200) (180) (170) (180) (170) (150)

High Feed Milling Multipurpose UFO & Modular SumiMill Tooling

341 262 209 288 236 183 236 183 131 (104) (80) (64) (88) (72) (56) (72) (56) (40)

DisconUFO & tinued SumiMill Discontinued

300 275 250 ~ ~ ~ 800 775 750 SFM SFM SFM

>240

Cast iron

200

787 721 656 721 656 590 (240) (220) (200) (220) (200) (180)

Nodular cast iron

280

524 459 393 459 393 328 (160) (140) (120) (140) (120) (100)

164 98 (50) (30)

Super alloys

Aluminum alloys

Phone: (800) 950-5202

164 98 (50) (30) 3280 2624 1968 (1000) (800) (600)

w w w. s u m i c a rb i d e. co m

339

WRX SERIES

Rake Angle

Radial Axial

13°to16° 16°to 24°

18 to 36mm

Rake Angle

Radial Axial

16°to 17° 24°

18 to 36mm

P M K N N S H

0° l

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l

Weldon

P M K N N S H Shell

0° l

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l

l b Ô Ó × Ö Ò Õ Ñ Ü Û

ød2

øDc

Ú Ù

ap ap

Ø2

Ø1

Lf L

50 28 18

8.4

5.6 18

0.66 (0.3)

1.250 1.250 4.500 2.200 2.300 1.750

1.48 (0.7)

WRX2040RS3616

« 40 16

55 28 18

8.4

5.6 36

1.10 (0.5)

1.500 1.250 4.800 2.500 2.300 2.126

1.82 (0.8)

WRX2050RS1822* « 50 22 11 50 26 20 10.4 6.3 18

0.88 (0.4)

« 50 22 11 55 26 20 10.4 6.3 36

1.10 (0.5)

Discon- UFO & tinuedSumiMill Discontinued

0.66 (.03)

WRX2025E1825* « 25 25 130 45 85 18

0.88 (.04)

« 25 25 130 45 85 27

0.88 (.04)

WRX2032E1832* « 32 32 140 50 90 18

1.76 (.08)

« 32 32 130 45 85 27

1.54 (.07)

WRX2040E1832* « 40 32 160 40 120 18

2.43 (1.1)

« 40 42 130 45 85 36

2.65 (1.2)

WRX2032E2732 WRX2040E3642

Hardware

Wrench TRDR08IP

Screw BFTX0306IP

WEX2000 Inserts P

Dimensions (Inches)

Weight lbs (kg)

DL1000

øDc øDs

Effective Total Steps Teeth Teeth

ACM300

Dimensions (mm)

« 20 20 130 45 85 36

WRX2025E2725

WRX2040RS1816* « 40 16

ACM200

UFO &Modular SumiMill Tooling

1.10 (0.5)

WRX2020E1820* « 20 20 120 40 80 18 WRX2020E3620

ACP100

Multipurpose

Insert

Facet Width

AXMT123504PEERG

l l l l l

.472 .260 .138 .016 .061

l l l l l

.472 .260 .138 .016 .061

AXMT123508PEERG

l l l l l

.472 .260 .138 .031 .061

AXMT123508PEERH

l l l l l

.472 .260 .138 .031 .061

AXMT123512PEERG

l l l l l

.472 .260 .138 .047 .061

AXMT123512PEERH

l l l l l

.472 .260 .138 .047 .061

AXMT123504PEERE

l l

.472 .260 .138 .016 .061

AXMT123508PEERE

l l

.472 .260 .138 .031 .061

AXMT123508PEEREH

l l

.472 .260 .138 .031 .061

AXMT123512PEERE

l l

.472 .260 .138 .047 .061

AXMT123516PEERE

l l

.472 .260 .138 .063 .061

AXMT123524PEERE

l l

.472 .260 .138 .094 .061

AXMT123532PEERE

l l

.472 .260 .138 .126 .061 l l .472 .260 .138 .008 .061

AXET123504PEFRS

l l .472 .260 .138 .016 .061

AXET123508PEFRS

l l .472 .260 .138 .031 .061

Max. Depth of Cut AXMT12: 10mm (.394”)

• USA stocked item

See page 339 for recommended running parameters

Phone: (800) 950-5202

AXMT123504PEERH

AXET123502PEFRS

340

Weight lbs (kg)

WRX2000 Endmill Cutter Bodies - METRIC Catalog Number

Effective Total Teeth Teeth

WRX2050RS3622

Stock

High Feed Milling

øDc ød ød2 Lf

Steps

1.000 1.000 4.250 1.950 2.300 1.500

Shoulder Milling Face Milling

Dimensions (mm)

ACK300

WRX21500E125-200

Catalog Number

ACK200

WRX21250E125-175

øDs

øDc

Weight lbs (kg)

ACP300

● ● ●

WRX2000 Shell Mill Cutter Bodies - METRIC

Effective Total Steps Teeth Teeth

Stock

WRX21000E100-150

Dimensions (inch)

ACP200

Catalog Number

Stock

Indexable Milling

WRX20000 Endmill Cutter Bodies - Weldon Shank - INCH

w w w. s u m i c a rb i d e. co m

Weldon

Rake Angle

Radial Axial

12°to13° 20°to 22°

27 to 53mm

Shell

Rake Angle

Radial Axial

13°to15° 22°to 24°

27 to 53mm

P M K N N S H

0° l

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l

P M K N N S H

0° l

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l

WRX SERIES 1

øDs

øDc

Ý ä á à

â ß

ap l2

ap L

Catalog Number WRX32500R100-250

● ●

WRX33000R125-300

Dimensions (mm) Steps øDc øDs

øDc øDs

Effective Total Teeth Teeth

Weight lbs (kg)

2.500 1.000 2.750 1.023 0.236 2.500 0.375 5

3.42 (1.6)

3.000 1.250 3.375 1.260 0.315 3.000 0.500 6

6.24 (2.8)

Shoulder Milling

WRX3000 Shell Mill Cutter Bodies - METRIC Weight lbs (kg)

Effective Total Teeth Teeth

Catalog Number

Stock

Catalog Number

Stock

WRX3000 Endmill Cutter Bodies - METRIC

Dimensions (inch)

Steps

øDs

øDc

2.000 1.250 5.000 2.700 2.300 2.500

Weight lbs (kg) 2.56 (1.2)

Dimensions (mm) øDc ød ød2

Steps

●

WRX30000 Shell Mill Cutter Bodies - INCH

Effective Total Steps Teeth Teeth

Stock

WRX32000E125-250

Dimensions (inch)

Effective Total Teeth Teeth

Weight lbs (kg)

WRX3040E2732* « 40 32 180 60 120 27

2.65 (1.2)

WRX3050RS2722* « 50 22

50 26 20 10.4 6.3 27 2

0.88 (.04)

« 40 42 150 65 85 40

2.87 (1.3)

WRX3050RS5322 « 50 22

70 26 20 10.4 6.3 53 4

1.32 (.06)

WRX3050E2732* « 50 32 180 60 120 32

3.09 (1.4)

WRX3063RS2722* « 63 22

50 26 20 10.4 6.3 27 2

1.54 (.07)

« 50 42 165 75 90 53

3.97 (1.8)

WRX3063RS5327 « 63 27 13.5 70 30 23 12.4 7

53 4

2.20 (1.0)

WRX3080R27254* « 80 25.4 13 50 31 25 9.5

27 2

2.43 (1.1)

WRX3040E4042 WRX3050E5342

WEX3000 Inserts P

Dimensions (Inches)

Indexable Milling

Catalog Number

Stock

WRX3000 Endmill Cutter Bodies - Weldon Shank - INCH

WRX3080RS5332 « 80 32 17 85 36 26 14.4 8

53 4

4.85 (2.2)

WRX3100R27317* « 100 31.75 17 63 39.5 32.5 12.7 8

27 2

4.41 (2.0)

WRX3100RS5340 « 100 40 21 85 36 30 16.4 9.5 53 4

7.72 (3.5)

Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill

H1 L

Hardware

DL1000

ACM300

ACK300

ACM200

ACK200

ACP300

ACP200

ACP100

Discontinued

l l l l l l l l l

l l l l l l l l l l

l l l l l l l l l

l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l

.689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 l l .689 l l .689 l l .689

.402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402

.219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219

.016 .031 .031 .031 .047 .047 .063 .079 .118 .126 .016 .031 .031 .047 .063 .079 .094 .118 .122 .189 .248 .008 .016 .031

Facet Width .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118

Wrench TRDR15IP

Screw BFTX0409IP

● = USA Stocked Item « = Worldwide Warehouse Item *Short Cutting Edge Type

See page 339 for recommended running parameters

• USA stocked item Max. Depth of Cut AXMT17: 14mm (.551”)

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

341

Shoulder Milling Cutters

WAX SERIES

High Speed & Efficiency Non-ferrous WaveMill

Features & Beneits WAX WaveMill cutters are high speed and high efficiency endmills capable of rough milling to finishing of non-ferrous metals such as Aluminium alloys.

■ Characteristics • Ideal for ramping (slant milling) and helical milling • Safety-oriented design prevents dislodging of inserts caused by centrifugal forces • Coolant holes are a standard feature for the WAX series

Indexable Milling

• Excellent adhesion resistance

Shoulder Milling

• Top rake face of the insert has a polished finish

■ Ramping (Slant Milling)

Maximum ramping angle (α° max.) depends on cutter diameter. Minimum milling length (L min) is the ramping distance required to reach the maximum cutting depth (ap max) at the maximum ramping angle of that cutter. Minimum milling length (L) for any depth can be calculated by the equation below:

Face Milling

ap tan a

High Feed Milling

• DLC Coat inserts are available for improved adhesion resistance

■ Ramping (Slant Milling) Angles

(mm)

Cutter Diameter øDc(mm)

Max. Ramping Angle α° max WAX3000 Type WAX4000 Type

8°

Multipurpose

17°

6°

12°

18°30’

UFO &Modular SumiMill Tooling

9°

13°

7°

9°30’

5°

7°

3°

5°

100

3°

4°

125

2°

3°

a°

Discon- UFO & tinuedSumiMill

Discontinued

■ Helical Milling Diameter

■ Helical Milling

WAX4000 Type Cutter Diameter WAX3000 Type øDc(mm) Minimum Diameter Maximum Diameter Minimum Diameter Maximum Diameter

øD

øDc

Max. Allowable Spindle Speed Cutter Diameter øDc(mm)

WAX3000 Type n max(min-1) vc(m/min)

105

119

100

119

139

153

134

153

100

179

193

174

193

125

229

243

224

243

Recommended Cutting Conditions

WAX4000 Type n max(min-1) vc (m/min)

14,000

880

29,000

2,200

25,000

2,500

9,000

900

23,000

2,900

20,000

2,500

20,000

3,100

18,000

2,800

18,000

3,500

16,000

3,100

16,000

4,000

14,000

3,500

100

14,000

4,400

12,000

3,700

125

13,000

5,100

11,000

4,300

ISO

N 11,000

20 25

Work Material Aluminium Alloy

Hardness

Cutting Speed vc (m/min) Min.- Optimum -Max.

Feed Rate fz (mm/t) Min.- Optimum -Max.

Grade

600-900-1200

0.05- 0.15 -0.25

DL1000

860

The n max speeds are set to prevent the inserts from dislodging by centrifugal forces.

342

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

WAX 3000 Series

Rake Angle

WAX 4000 Series

Rake Angle

Radial Axial

6° 19° to 25°

16 t o18mm

Radial Axial

6° 19° to 25°

22 t o24mm

0°

X X

0°

WAX 3000/4000/INCH Applicable Insert: AECT

b ê c

è ç

ñ ð

ï î

ød2

ë ç

í ì

ap Lf

WAX 3000 Endmill Cutter Bodies - INCH

WAX30750EW-3.2 WAX30750ELC-3.2 WAX31000EW-3.2 WAX31000ELC-3.2 WAX31250EW-3.2 WAX31250ELC-3.2 WAX31500EW-3.2 WAX31500ELC-3.2 WAX30750EW-4.0 WAX30750EW-4.0 WAX31000EW-4.0 WAX31000ELC-4.0 WAX31250EW-4.0 WAX31250ELC-4.0 WAX31500EW-4.0 WAX31500ELC-4.0

OAL

No. of teeth

0.750 0.750 1.000 1.000 1.250 1.250 1.500 1.500 0.750 0.750 1.000 1.000 1.250 1.250 1.500 1.500

4.281 8.000 4.781 10.000 4.781 10.000 4.781 10.000 4.281 8.000 4.281 10.000 4.781 10.000 4.781 10.000

2.000 2.000 2.500 2.500 2.500 2.500 2.500 2.500 2.000 2.000 2.000 2.500 2.500 2.500 2.500 2.500

2.281 6.000 2.281 7.500 2.281 7.500 2.281 7.500 2.281 6.000 2.281 7.500 2.281 7.500 2.281 7.500

1 1 2 2 2 2 3 3 1 1 2 2 2 2 3 4

Catalog Number φDc WAX32000-3.2 WAX32500-3.2 WAX33000-3.2 WAX34000-3.2 WAX35000-3.2 WAX32000-4.0 WAX32500-4.0 WAX33000-4.0 WAX34000-4.0 WAX35000-4.0

2.000 2.500 3.000 4.000 5.000 2.000 2.500 3.000 4.000 5.000

Φd

φd2

φd1

No. of teeth

0.750 1.000 1.000 1.250 1.500 0.750 1.000 1.000 1.250 1.500

0.406 0.531 0.531 0.656 0.656 0.406 0.531 0.531 0.656 0.656

0.630 0.630 1.260 1.220 1.220 0.630 0.630 1.260 1.220 1.220

1.750 1.750 2.000 2.500 2.500 1.750 1.750 2.000 2.500 2.500

0.312 0.375 0.375 0.500 0.625 0.312 0.375 0.375 0.500 0.625

0.220 0.220 0.248 0.394 0.394 0.220 0.220 0.248 0.394 0.394

0.787 0.787 0.866 1.181 1.181 0.787 0.787 0.866 1.181 1.181

4 5 5 6 7 4 4 5 6 7

All WAX inch size cutters and applicable inserts are USA stocked items (please see page 344 for inserts). Holders with -3.2 suix are for inserts with a radius of 3.2mm and below. Holders with -4.0 suix are for inserts with a radius of 4.0mm and above.

Indexable Milling

Catalog Number

WAX 3000 Shell Mill Cutter Bodies - INCH

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

è ç

ï î

ød2

ê ë

í ì

ap Ló

Lô

WAX4000 Shell Mill Cutter Bodies - INCH

WAX 4000 Endmill Cutter Bodies - INCH Catalog Number WAX41000EW-3.2 WAX41000ELC-3.2 WAX41250EW-3.2 WAX41250ELC-3.2 WAX41500EW-3.2 WAX41500ELC-3.2 WAX41000EW-4.0 WAX41000ELC-4.0 WAX41250EW-4.0 WAX41250ELC-4.0 WAX41500EW-4.0 WAX41500ELC-4.0

OAL

No. of teeth

1.000 1.000 1.250 1.250 1.500 1.500 1.000 1.000 1.250 1.250 1.500 1.500

4.781 10.000 4.781 10.000 4.781 10.000 4.781 10.000 4.781 10.000 4.781 10.000

2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500

2.281 7.500 2.281 7.500 2.281 7.500 2.281 7.500 2.281 7.500 2.281 7.500

1 1 1 1 2 2 1 1 1 1 2 2

Phone: (800) 950-5202

Catalog Number

φDc

Φd

WAX42000-3.2 WAX42500-3.2 WAX43000-3.2 WAX44000-3.2 WAX45000-3.2 WAX42000-4.0 WAX42500-4.0 WAX43000-4.0 WAX44000-4.0 WAX45000-4.0

2.000 2.500 3.000 4.000 5.000 2.000 2.500 3.000 4.000 5.000

0.750 1.000 1.000 1.250 1.500 0.750 1.000 1.000 1.250 1.500

φd2 φd1 0.406 0.531 0.531 0.656 0.656 0.406 0.531 0.531 0.656 0.656

0.630 0.630 1.260 1.220 1.220 0.630 0.630 1.260 1.220 1.220

No. of teeth

2.000 2.000 2.000 2.500 2.500 2.000 2.000 2.000 2.500 2.500

0.312 0.375 0.375 0.500 0.625 0.312 0.375 0.375 0.500 0.625

0.220 0.220 0.248 0.394 0.394 0.220 0.220 0.248 0.394 0.394

0.787 0.787 0.866 1.181 1.181 0.787 0.787 0.866 1.181 1.181

2 3 4 5 6 2 3 4 5 6

All WAX inch size cutters and applicable inserts are USA stocked items (please see page 344 for inserts).

w w w. s u m i c a rb i d e. co m

343

Shoulder Milling Cutters

WAX 3000/METRIC

High Speed & Efficiency Non-ferrous WaveMill

Applicable Insert: AECT

øDc

øDs h7

ö õ

ap Lf

L See insert table for "ap".

Face Milling High Feed Milling

Discon- UFO & tinuedSumiMill Discontinued

« « « « « « «

WAX 3020E-3.2 WAX 3025E-3.2 WAX 3025EL-3.2 WAX 3032E-3.2 WAX 3032EL-3.2 WAX 3040E-3.2 WAX 3040EL-3.2

øDc øDs L 20 25 25 32 32 40 40

20 25 25 32 32 32 32

130 140 200 150 220 160 220

60 70 60 80 60 140 70 80 70 150 70 90 70 150

No. of Teeth 1 2 2 2 2 3 3

Weight (kg) 0.25 0.42 0.63 0.75 1.2 1.0 1.4

(For inserts with nose radius 3.2mm and below)

Catalog Number

WAX 3050-3.2 WAX 3063-3.2 WAX 3080-3.2 WAX 3100-3.2 WAX 3125-3.2

Stock

Catalog Number

« « « « «

Dimensions (mm)

øDc ød Lf ød2 a

50 22 63 22 80 25.4 100 31.75 125 38.1

6.3 6.3 6 8 10

50 50 50 63 63

11 11 14 17 21

10.4 10.4 9.5 12.7 15.9

21 21 25 32 35

26 26 31 39 40

No. of Teeth 4 5 5 6 7

Weight (kg) 0.34 0.6 1.0 2.2 3.5

No. of Teeth 4 4 5 6 7

Weight (kg) 0.34 0.6 1.0 2.2 3.5

« = Worldwide Warehouse Item

« = Worldwide Warehouse Item WAX 3000E/3000EL

WAX 3000

(For inserts with nose radius 4.0mm and above)

Catalog Number

Multipurpose UFO &Modular SumiMill Tooling

Dimensions (mm)

WAX 3020E-4.0 WAX 3025E-4.0 WAX 3025EL-4.0 WAX 3032E-4.0 WAX 3032EL-4.0 WAX 3040E-4.0 WAX 3040EL-4.0

« = Worldwide Warehouse Item

« « « « « « «

Dimensions (mm)

øDc øDs L 20 25 25 32 32 40 40

20 25 25 32 32 32 32

130 140 200 150 220 160 220

60 70 60 80 60 140 70 80 70 150 70 90 70 150

No. of Teeth 1 2 2 2 2 3 3

Weight (kg) 0.25 0.42 0.63 0.75 1.2 1.0 1.4

Inserts (for all WAX 3000 Endmills)

(For inserts with nose radius 4.0mm and above)

Catalog Number

WAX 3050-4.0 WAX 3063-4.0 WAX 3080-4.0 WAX 3100-4.0 WAX 3125-4.0

Stock

Shoulder Milling

WAX 3000

(For inserts with nose radius 3.2mm and below)

Stock

Indexable Milling

WAX 3000E/3000EL

See insert table for "ap".

« « « « «

Dimensions (mm)

øDc ød Lf ød2 a

50 22 63 22 80 25.4 100 31.75 125 38.1

6.3 6.3 6 8 10

50 50 50 63 63

11 11 14 17 21

10.4 10.4 9.5 12.7 15.9

Applicable Endmill

20°

3.0

DL1000

Carbide DLC

AECT 160404PEFRA

● ●

AECT 160408PEFRA

● ●

AECT 160412PEFRA

● ●

AECT 160416PEFRA

● ●

AECT 160420PEFRA

● ●

AECT 160430PEFRA

● ●

AECT 160432PEFRA

● ●

AECT 160440PEFRA

● ●

AECT 160450PEFRA

● ●

BFTX0408

Dimensions - In. (mm)

ap 0.708 (18) 0.708 (18) 0.708 (18) 0.689 (17.5) 0.689 (17.5) 0.669 (17) 0.669 (17)

0.6456 (16.4) 0.6456 (16.4) 0.6456 (16.4) 0.6456 (16.4) 0.6456 (16.4) 0.6456 (16.4) 0.6456 (16.4) 16.5 0.6456 (16.4) 0.630 0.6456 (16) (16.4)

rε

ød1

0.055 (1.4) 0.039 (1.0) 0.023 (0.6) 0.020 (0.5) 0.020 (0.5) 0.028 (0.7) 0.020 (0.5) 0.020 (0.5) 0.016 (0.4)

0.016 (0.4) 0.031 (0.8) 0.047 (1.2) 0.063 (1.6) 0.079 (2.0) 0.118 (3.0) 0.126 (3.2) 0.157 (4.0) 0.197 (5.0)

0.1968 (5) 0.1968 (5) 0.1968 (5) 0.1968 (5) 0.1968 (5) 0.1968 (5) 0.1968 (5) 0.1968 (5) 0.1968 (5)

0.1732 (4.4) 0.1732 (4.4) 0.1732 (4.4) 0.1732 (4.4) 0.1732 (4.4) 0.1732 (4.4) 0.1732 (4.4) 0.1732 (4.4) 0.1732 (4.4)

rε=4.0 or greater are for use with bodies that have a -4.0 cat. no. suffix.

344

26 26 31 39 40

« = Worldwide Warehouse Item

ød1

ýε

Catalog Number

21 21 25 32 35

Hardware (for all WAX 3000 Endmills) Anti-seize Recommended Screw Spanner Paste Tightening Torque (N·m)

● = USA Stocked Item

Phone: (800) 950-5202

TRD15

SUMI-P

WAX3000 WAX3000E/EL

See page 342 for recommended running parameters

NOTE: 3.2 bodies / .125 Radius or less 4.0 bodies / over .125 Radius on inserts

w w w. s u m i c a rb i d e. co m

Rake Radial 6° Angle Axial 19°to 25°

22 to 24mm

0°

P M K N N S H

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

WAX 4000/METRIC Applicable Insert: AECT

✂ ✁

✄

ød2

øDc

ø ÿ

ap Lf

L See insert table for "ap".

WAX 4000

« « « « « «

WAX 4025E-3.2 WAX 4025EL-3.2 WAX 4032E-3.2 WAX 4032EL-3.2 WAX 4040E-3.2 WAX 4040EL-3.2

øDc øDs L 25 25 32 32 40 40

25 25 32 32 32 32

140 200 150 220 160 220

60 80 60 140 70 80 70 150 70 90 70 150

Weight (kg) 0.41 0.63 0.72 1.2 0.88 1.2

« = Worldwide Warehouse Item Cat. No.

Dimensions (mm)

« « « « « «

WAX 4025E-4.0 WAX 4025EL-4.0 WAX 4032E-4.0 WAX 4032EL-4.0 WAX 4040E-4.0 WAX 4040EL-4.0

øDc øDs L 25 25 32 32 40 40

25 25 32 32 32 32

140 200 150 220 160 220

60 80 60 140 70 80 70 150 70 90 70 150

Cat. No.

« « « « «

WAX 4050-3.2 WAX 4063-3.2 WAX 4080-3.2 WAX 4100-3.2 WAX 4125-3.2

No. of Teeth 1 1 1 1 2 2

Weight (kg) 0.41 0.63 0.72 1.2 0.88 1.2

« = Worldwide Warehouse Item Inserts (for all WAX 4000 Endmills)

Dimensions (mm)

øDc ød Lf ød2 a

50 16 63 22 80 25.4 100 31.75 125 38.1

5.6 6.3 6 8 10

50 50 50 63 63

9 11 14 17 21

8.4 10.4 9.5 12.7 15.9

Cat. No.

« « « « «

WAX 4050-4.0 WAX 4063-4.0 WAX 4080-4.0 WAX 4100-4.0 WAX 4125-4.0

Face Milling

Dimensions (mm)

øDc ød Lf ød2 a

50 16 63 22 80 25.4 100 31.75 125 38.1

5.6 6.3 6 8 10

50 50 50 63 63

9 11 14 17 21

8.4 10.4 9.5 12.7 15.9

● ●

AECT 220616PEFRA

● ●

AECT 220620PEFRA

● ●

AECT 220630PEFRA

● ●

AECT 220632PEFRA

● ●

AECT 220640PEFRA

● ●

AECT 220650PEFRA

● ●

High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

Spanner

Anti-seize Recommended Tightening Torque (N·m) Paste

ød1

Screw

DL1000

H1 AECT 220612PEFRA

23 26 31 39 40

« = Worldwide Warehouse Item

Applicable Endmill

5.0

Carbide DLC

● ●

18 21 25 32 35

No. of Weight Teeth (kg) 2 0.37 3 0.54 4 0.81 5 1.7 6 2.6

AECT 220608PEFRA

Shoulder Milling

20°

● = USA Stocked Item

● ●

23 26 31 39 40

Hardware (for all WAX 4000 Endmills) rε

AECT 220604PEFRA

18 21 25 32 35

No. of Weight Teeth (kg) 2 0.37 3 0.54 4 0.81 5 1.7 6 2.6

(For inserts with nose radius 4.0mm and above)

Catalog Number

« = Worldwide Warehouse Item WAX 4000

(For inserts with nose radius 4.0mm and above)

Stock

WAX 4000E/4000EL

(For inserts with nose radius 3.2mm and below)

Stock

Cat. No.

No. of Teeth 1 1 1 1 2 2

Indexable Milling

Dimensions (mm)

Stock

(For inserts with nose radius 3.2mm and below)

Stock

WAX 4000E/4000EL

See insert table for "ap".

Dimensions - In. (mm)

rε

ød1

0.945 (24) 0.945 (24) 0.945 (24) 0.945 (24) 0.945 (24) 0.905 (23) 0.905 (23) 0.866 (22) 0.866 (22)

0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8) 0.8563 (21.8)

0.059 (1.5) 0.047 (1.2) 0.031 (0.8) 0.016 (0.4) 0.020 (0.5) 0.023 (0.6) 0.016 (0.4) 0.047 (1.2) 0.016 (0.4)

0.016 (0.4) 0.031 (0.8) 0.047 (1.2) 0.063 (1.6) 0.079 (2.0) 0.118 (3.0) 0.126 (3.2) 0.157 (4.0) 0.197 (5.0)

0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35)

0.236 (6.0) 0.236 (6.0) 0.236 (6.0) 0.236 (6.0) 0.236 (6.0) 0.236 (6.0) 0.236 (6.0) 0.236 (6.0) 0.236 (6.0)

BFTX0509N

TRD20

SUMI-P

ø25 to ø32

BFTX0511N

TRD20

SUMI-P

ø40 to ø125

See page 342 for recommended running parameters

rε =4.0 or greater are for use with bodies that have a -4.0 cat. no. suffix.

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

345

TSX SERIES

8 mm

0°

12 mm

0°

LNEX 08 LNEX13

Applicable Insert: LNEX

Rake Angle LNEX08

Radial Axial

−34° −20° −6°

Rake Angle Endmill LNEX13

Radial Axial

−31° −15° −6°

P M K N N S H

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l

Features & Beneits

• TSX provides superior metal removal rates • Employs a cost efective 4-corner tough, tangentially mounted insert mounted insert achieves excellent edge sharpness and • Tangentially cutting ability with optimized chip breaker is available in two series ofering a max DOC of 8mm (.315”) and • TSX 12mm (.473”) with a variety of body diameter choices

• TSX provides the strength required for increased depths of cut Inserts

Toughness Comparison

Cat. No. Shoulder Milling

LNEX080404PNER-L LNEX080404PNER-G LNEX080408PNER-L LNEX080408PNER-G LNEX080412PNER-G LNEX080416PNER-G LNEX130604PNER-L LNEX130604PNER-G LNEX130608PNER-L LNEX130608PNER-G LNEX130608PNER-H LNEX130616PNER-G LNEX130616PNER-H LNEX130624PNER-G LNEX130624PNER-H LNEX130632PNER-G LNEX130632PNER-H

Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡

R .016 .016 .031 .031 .047 .063 .016 .016 .031 .031 .031 .063 .063 .094 .094 .126 .126

[Cutting Condition] Material: 1049 Steel, Dry Vc 490 SFM fz .024 ipt ap .118” ae 1.58”

LNEX08 Max. DOC 8mm (.315")

9.3

Fz .024 ipt Comp A

4.4

(Tangential)

LNEX13 Max. DOC 12 mm (.473")

(Tangential)

8.6

4th pass

8th pass

Breakage

TSX

No Breakage

(LNEX)

Cutting Force Comparison 13

6.4

[Cutting Condition] Material: 1049 Steel, Dry Vc 490 SFM fz .006 ipt ap .236” & .472” ae .118”

Available 1st Quarter 2017

Recommended Running Conditions ISO Work Material Carbon Steel

P Alloy Steel

Hardness

Cutting Speed vc(sfm)Min-Max

Feed Rate fz(ipt) Min-Max

180-280 HB

500-1000

.004-.014

> 280 HB

250-750

.004-.014

180-280HB

330-815

.004-.012

220-280HB

300-600

.004-.010

> 280HB

250-550

.004-.010

Stainless Steel

Exotic Material

100-300

.004-.008

Cast Iron/Ductile Cast Iron

250HB

330-815

.004-.014

Recommended Grade

Comp A

ACP200 ACP300 ACP100

TSX 39% Reduced

24% Reduced

ACM300 ACM200 ACM300 ACM200 ACK300 ACK200

NOTE: The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.

DOC=6mm (.236")

DOC=12mm (.472")

Hardware

Insert Screw Insert Size TSX3000 (LNEX08) TSX4000 (LNEX13)

346

12th pass

Brakeage

Comp B

12.6

Inserts

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

Indexable Milling

ranging from a small job to a heavy duty roughing application

Wrench

Catalog Number

TSX□30625□~TSX□30750□ BFTX0306IP TSX□31000□~TSX□32500□ BFTX0308IP

Recommended Tightening Torque

TRDR08IP

2.0Nm

TSX□41000□~TSX□44000□ BFTX03510IP TRDR15IP

3.0Nm

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

8 mm

12 mm

0°

LNEX 08 LNEX13

Rake Angle LNEX08

Radial Axial

−34° −20° −6°

Rake Angle Endmill LNEX13

Radial Axial

−31° −15° −6°

TSX Series

P M K N N S H

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l

ØDc

ØDs h7

Fig. 1

TSX30000EW

ℓs L

Insert: LNEX08

TSXF31250EW TSXF31500EW

øDc

¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡

0.625 0.750 1.000 1.250 1.500 0.750 1.000 1.250 1.500

0.625 0.750 1.000 1.250 1.250 0.750 1.000 1.250 1.250

1.312 1.534 2.060 2.060 2.060 1.534 2.060 2.060 2.060

1.906 2.030 2.281 2.281 2.281 2.030 2.281 2.281 2.281

3.218 3.563 4.341 4.341 4.341 3.563 4.341 4.341 4.341

TSX Endmill - INCH TSX41000EW TSX41250EW TSX41500EW TSXF41250EW

TSXF41500EW

¡ ¡ ¡ ¡ ¡

Fig. 2

No. of Weight Fig. Teeth (lbs)

2 2 3 3 4 3 4 5 6

0.22 0.35 0.88 1.32 1.54 0.44 0.88 1.32 1.54

1 1 1 1 1 1 1 1 1

ℓs

TSX40000EW

Insert: LNEX13

1.000 1.250 1.250 1.250 1.250

2.060 2.060 2.060 2.060 2.060

2.281 2.281 2.281 2.281 2.281

4.341 4.341 4.341 4.341 4.341

2 2 3 3 4

0.66 1.32 1.54 1.32 1.54

High Feed Milling

2 2 2 2 2

Multipurpose Modular UFO & Tooling SumiMill DisconUFO & tinued SumiMill

ØDb ØDb

Fig. 1

Shoulder Milling Face Milling

Insert: LNEX13 Type 1.000 1.250 1.500 1.250 1.500

Indexable Milling

TSX30625EW TSX30750EW TSX31000EW TSX31250EW TSX31500EW TSXF30750EW TSXF31000EW

Dimensions (in.) øDs Lf ℓs

ØDs h7

Cat. No.

Stock

TSX Endmill - INCH

Available 1st Quarter 2017 Insert: LNEX08 Type

ØDc

Ød

Fig. 2

Ød

Discontinued

ℓ

Ød2

Available 1st Quarter 2017

Ø0.78"

Ød1

Ød2

ØDc

Ød1 ØDc

Cat. No.

TSX31500R TSX32000R TSX32500R TSXF31500R TSXF32000R TSXF32500R

Insert: LNEX08 Type

Stock

TSX Shell Mill - INCH øDc

øDb

¡ ¡ ¡ ¡ ¡ ¡

1.500 2.000 2.500 1.500 2.000 2.500

1.339 1.500 1.750 1.339 1.500 1.750

1.750 1.750 1.750 1.750 1.750 1.750

0.750 0.750 1.000 0.750 0.750 1.000

0.312 0.312 0.375 0.312 0.312 0.375

1.500 2.000 2.500 3.000 4.000 5.000 6.000 1.500 2.000 2.500 3.000 4.000

1.339 1.500 1.750 2.250 2.870 3.750 4.380 1.339 1.500 1.750 2.250 2.870

1.750 1.750 1.750 1.750 2.000 2.500 2.500 1.750 1.750 1.750 1.750 2.000

0.750 0.750 1.000 1.000 1.500 1.500 1.500 0.750 0.750 1.000 1.000 1.500

0.312 0.312 0.375 0.375 0.625 0.625 0.625 0.312 0.312 0.375 0.375 0.625

Dimensions (in.) a b ød

ℓ

ø d1

ø d2

0.190 0.190 0.220 0.190 0.190 0.220

0.750 0.750 0.750 0.750 0.750 0.750

0.609 0.609 0.797 0.609 0.609 0.797

0.406 0.406 0.531 0.406 0.406 0.531

0.190 0.190 0.220 0.220 0.380 0.380 0.380 0.190 0.190 0.220 0.220 0.380

0.750 0.750 0.750 0.750 1.000 1.000 1.000 0.750 0.750 0.750 0.750 1.000

0.609 0.609 0.797 0.797 2.000 2.000 2.000 0.609 0.609 0.797 0.797 2.000

0.406 0.406 0.531 0.531 0.781 0.781 0.781 0.406 0.406 0.531 0.531 0.781

TSX Shell Mill - INCH TSX41500R TSX42000R TSX42500R TSX43000R TSX44000R

TSX45000R TSX46000R TSXF41500R TSXF42000R TSXF42500R TSXF43000R TSXF44000R

¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡

No. of Weight Fig. Teeth (lbs)

4 5 6 6 8 10

0.44 0.88 1.10 0.44 0.88 1.10

1 1 1 1 1 1

Insert: LNEX13 Type

Phone: (800) 950-5202

4 5 6 7 9 12 14 5 6 8 10 13

0.44 0.66 1.10 1.76 4.85 7.50 11.0 0.44 0.66 1.10 1.76 4.85

1 1 1 1 2 2 2 1 1 1 1 2

w w w. s u m i c a rb i d e. co m

347

PWS Series

Rake Angle

Radial Axial

−15° −6°

16mm

0°

P M K N N S H

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

Features & Beneits • Highly reliable shoulder mill tangentially mounted for never-beforepossible cutting edge strength and sharp cutting edges. • A two-step insert array structure creates a PWSR Type to meet deep cutting needs • Tangentially mounted inserts for outstanding cutting edge strength combined with optimized breaker for excellent edge sharpness and cutting ability.

39.40

Shoulder Milling

High Feed Milling Multipurpose

3000

1st Step 2nd Step 3rd Step

31.50

Cutting Length

Face Milling

• New ACP and ACK milling grades are used to meet the needs of various types of work material

Performance

23.60

500 sfm 0.008 in/t 0.12 in 0.40 in 1049 Steel

15.75

(in) 7.90

Principal Force Feed Force Back Force

2500

Cutting Resistance

Indexable Milling

• Serrated insert design created with high-precision molding technology provides stable millng, even in applications with large tool overhang

2000

Conditions vc= 500 sfm fz=0.008 in/t ae= 0.12 in ap= 0.40 in Dry Material: 1049 Steel Tool Dia: 3.15 in

1500

1000

(N) 500

3.15 in

UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

Sumi Power Mill PWS

Comp A A Comp

Comp Comp B B

Sumi Power Mill PWS

(Tangential) (Screw-on) (Screw-on) (Tangential)

Comp A (Screw-on)

Comp B (Tangential)

Performance Comparison Serrated R Type Inserts

General Purpose G Type Inserts Comparison of Cutting Forces Reduced cutting force and excellent vibration resistance!

Cutting Resistance (Cutting Force)

7000

! Chips Small

6000

R Type G Type

Reduced 25%

5000

4000 Conditions vc=650 sfm fz=0.006 in/t ae= 0.8 in ap= 0.4 in Dry Material: 1049 Steel Tool Dia.: 3.93 in

3000

2000

(N) 1000

Serrate

Caution when using Serrated R Type Inserts

348

Phone: (800) 950-5202

T pe

eneral

ac ining ( T pe)

1) Installation Precautions When using R type serrated indexable inserts, attach them so the serrated grooves alternate as shown in the image to the left. 2) Cutting Condition Precautions When set up as shown in the image to the left, the feed rate per tooth is doubled compared to that when attaching the sameshaped inserts on all teeth. This means that feed adjustments should be made so the upper feed limit is as shown below. fz = 0.010 IPT Example: Use at fz = 0.008 IPT Feed when all teeth are normal Feed when serrated 0.016 IPT Any incorrect use of insert may damage tools.

w w w. s u m i c a rb i d e. co m

−15° −6°

Radial Axial

Rake Angle

16mm

0°

PWS Series

P M K N N S H

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

Fig1

ØD b

ø b ø101.6 ø

Fig 2 b

Ød a

ø ø

1 c

Ød1 ØDc

1 c

PWS Cutter Bodies - Standard Pitch - Inch Dimensions

Stock

● ● ● ● ● ● ●

PWS43000R PWS44000R-1.25 PWS44000R-1.50 PWS45000R PWS46000R PWS48000R PWS410000R

φDc

φDb

3.000 4.000 4.000 5.000 6.000 8.000 10.000

2.250 2.870 3.540 3.750 4.380 5.118 7.087

Lf 1.750 2.000 2.500 2.500 2.500 2.500 2.756

φd

φD1

ℓ

# of Teeth

Weight (lbs)

Fig.

1.000 1.250 1.500 1.500 1.500 2.500 2.500

0.797 1.000 2.000 2.000 2.000 -

0.375 0.500 0.625 0.625 0.625 1.000 1.000

0.220 0.280 0.380 0.380 0.380 0.560 0.560

1.020 1.020 2.400 1.535 1.535 1.594 1.594

5 6 6 7 8 10 12

2.10 5.29 5.40 5.29 8.81 14.33 27.11

1 1 3 1 1 2 2

PWS Cutter Bodies - Fine Pitch - Inch Catalog Number

● ● ● ● ● ● ●

PWSF43000R PWSF44000R-1.25 PWSF44000R-1.50 PWSF45000R PWSF46000R PWSF48000R PWSF410000R

φDc

φd

φD1

ℓ

# of Teeth

Weight (lbs)

Fig.

1.750 2.000 2.500 2.500 2.500 2.500 2.756

1.000 1.250 1.500 1.500 1.500 2.500 2.500

0.797 1.000 2.000 2.000 2.000 -

0.375 0.500 0.625 0.625 0.625 1.000 1.000

0.220 0.280 0.380 0.380 0.380 0.560 0.560

1.020 1.020 2.400 1.535 1.535 1.594 1.594

7 9 9 10 13 16 20

1.95 5.07 5.10 5.07 8.59 14.10 26.90

1 1 3 1 1 2 2

φD

b 2.250 2.870 3.540 3.750 4.380 5.118 7.087

3.000 4.000 4.000 5.000 6.000 8.000 10.000

Shoulder Milling Face Milling High Feed Milling Multipurpose

Dimensions

Stock

Indexable Milling

Catalog Number

Modular UFO & Tooling SumiMill DisconUFO & tinued SumiMill Discontinued

*Cutters with sizes of φ8.000 inches or above come with seats (no coolant holes). Inserts are not included.

Inserts

P Steel M Stainless Steel K Cast Iron N Non-ferrous S Super Alloy H Hardened Material

Grade Coated Carbide High speed/Light P K M K Application General Purpose Roughing K

ACP300

ACK200

ACK300

l l l

10 l Light Cut l General Purpose 10 l Heavy Cut 11

176

ø4.6

Application Fig.

ACP200

LNMX170808PNSR-L LNMX170808PNSR-G LNMX170808PNSR-R

R0.8

Fig 11

176

ACP100

Catalog Number

R0.8

Fig 10

17.2

Recommended Cutting Conditions ISO Work Material

Hardness

Cutting Speed vc(sfm) Min-Max

Feed Rate fz(ipt) Min-Max

Recommended Grade

Carbon Steel

180-280HB

500–1,500

0.004–0.014

ACP200

Alloy Steel

180-280HB

330–815

0.004–0.010

ACP200

Stainless Steel

330–650

0.006–0.010

ACP300

P M

Cast Iron/Ductile 250HB 330–815 0.004–0.014 ACK200 K Cast Iron NOTE: The cutting conditions above are a guide. Actual Conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

349

ø ø

Fig 3

16mm

0°

Fig 4

ø ø

P M K N N S H

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

ø b ø101.6 ø

Fig 5

Fig 2

ø ø

−15° −6°

Fig1

Radial Axial

PWS Series

Rake Angle

ø30 ø ø

ø17 ø 1 ø46 ø c

ø13 ø 1 ø c

ø ø

1 c

ø ø

1 c

PWS Cutter Bodies - Standard Pitch - Metric Catalog Number

UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

Lf 50 63 63 63 63 63

φd 25.4 31.75 38.1 50.8 50.8 50.8

φDb 60 70 80 100 130 130

Lf 50 63 63 63 63 63

φd 25.4 31.75 38.1 50.8 50.8 50.8

φd1 20 28 55 72 130 160

a 9.5 12.7 15.9 19.0 25.4 25.4

b 6 8 10 11 14 14

ℓ 25 32.5 35.5 38 35 35

a 9.5 12.7 15.9 19.0 25.4 25.4

b 6 8 10 11 14 14

ℓ 25 32.5 35.5 38 35 35

# of Teeth

Weight (kg)

Fig.

4 6 6 8 10 12

1.0 1.8 2.4 4.0 6.5 12.3

1 2 3 4 5 5

# of Teeth

Weight (kg)

Fig.

6 8 8 10 12 14

0.9 1.7 2.3 3.9 6.4 12.2

1 2 3 4 5 5

PWS Cutter Bodies - Fine Pitch - Metric Catalog Number

Stock

● ● ● ● ● ●

PWSF4080R PWSF4100R PWSF4125R PWSF4160R PWSF4200R PWSF4250R

ø ø

φd1 20 28 55 72 130 160 ø ø

ø ø

Dimensions φDc 80 100 125 160 200 250

ø b ø101.6 ø

ø ø

ø13 ø 1 ø c

ø ø

1 c

Multipurpose

φDb 60 70 80 100 130 130

High Feed Milling

φDc 80 100 125 160 200 250

Face Milling

● ● ● ● ● ●

PWS 4080R PWS 4100R PWS 4125R PWS 4160R PWS 4200R PWS 4250R

Dimensions

Shoulder Milling

Stock

ø ø

1 c

PWS Cutter Bodies - 2-step Type - Metric Catalog Number

Stock

PWSR4080R PWSR4100R PWSR4125R PWSR4160R PWSR4200R

Dimensions φDc 80 100 125 160 200

φD b 60 70 80 100 130

Lf 70 70 70 70 70

φd 25.4 31.75 38.1 50.8 50.8

φd1 29.5 46 56 72 160

a 9.5 12.7 15.9 19.0 25.4

b 6 8 10 11 14

ℓ 25 32 38 38 38

# of Teeth

Efective Teeth

Weight

Fig.

8 12 12 16 20

4 6 6 8 10

0.9 1.7 2.3 3.9 6.4

1 2 3 4 5

*Cutters with sizes of φ200 or above come with seats (no coolant holes). Inserts are not included. Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cuttor to the arbor.

Spare Parts Insert Screw

BFTX0412IP

Insert Wrench

TRDR15IP

Anti-seize Paste

Seat*

SUMI-P

PWSS4R

Recommended Tightening Torque 26 in./lbs.

Seat PWSS4R

Large diameter (ø200 or above) body structure Safety seat design protects body

*Included with ø200mm or larger

350

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

−8° 8°

Rake Radial Radial Angle Axial

WFX SERIES

P M K N N S H

10mm

0° l

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l

Applicable Insert: SOMT

Features & Beneits WFX WaveMill is a screw-down type cutter capable of using 4-cornered inserts. Ideal cutting edge design offers exceptional squareness.

■ Characteristics The insert shape is optimized for shoulder milling; when combined with a high-precision body it leaves a superior machined surface finish. • Maximum depth of cut (ap) = 0.394" (10.0mm) • With oil hole = ø5" or less (125 mm) • 3 types of edge preparations

(1) Squareness Work material:1049 Tool: WFX12100R (ø3.94" x 5 flutes)

（GPa）

The WFX type is the first series to offer the newly developed multilayer PVD coating structure on these grades: ACP200, ACP300, ACK300 and ACM 300. With excellent resistance against wear, fracture, and adhesion, the grades achieve 1.5 times longer tool life than conventional coating.

➌

NEW

✭

Super ZX Coat

mm✮

25 FMX4100R

✵☎✠✡✞

➌ ➋

24.0

WFX

✐❥❦❧♥ ♣q t✉✈✇

➆

20 ➊ ➉ ➃ ➈

40 ➇

♣q t✉✈✇

➆➅

他社品 CompA A ✙ ✢

➄ ✩★ ➃ ➂

30 ➁

➍➎

Cutting Conditions vc = 656 SFM fz =0.006 IPT ae = 0.787" ap = 0.315" x 3 times

他社品 ❈☛☞✌ B

16.0 ✧ ✦

iAIN

High Feed Milling

➍

✥ ✛✤

➍➎

✣

N ✘ ✢

10 ✜ ✛

600 ①②③④②⑤⑥⑦

800

1,000

✚

1,200

Multipurpose

✙ ✘ ❚

Te⑧⑨⑩④③②❶④⑩ ❷❸④ ❹❺⑤❻⑤❼③②⑤❸⑥ ❽❾❿➀

✵☎✆✝✞

8.0

UFO & Modular SumiMill Tooling

(2) Wear Resistance Work material: 4140 Tool: WFX12100R (ø3.94" x 1 flute test) Cutting Conditions vc = 656 SFM fz = 0.006 IPT ae = 1.181" ap = 0.1969"

-80

❫

❋●3 ■❏

欠損

❳❨❩❬❭❬❪❩

他社品 Comp A

❣

❋●2 ■❏ ❡ ❞ ❜❝

FMX4100R WFX

0 3

16 16

25 25

31 31

38 38

切削時間（

47 47

53 53

Discontinued

(μm) 1.5 ✶✫5

(3) Surface Finish

❋●1 ■❏

20 )

欠損

❝

❛

❳❨❩❬❭❬❪❩

他社品 Comp B

❤

❢

-30

❉✍✎✏✑✒✏✓✔ ✕✖✗

60 60

66 66

❑▲▼▼◆❖P ◗◆❘❯ ❱❘◆❖❲ ♠❍

Work material: 4140 Tool: WFX12100R (ø3.94" x 5 flutes) Cutting Conditions vc =656 SFM fz =0.004 IPT ae =3.543" ap = 0.118"

❴

-30

-80 ×

❴

DisconUFO & tinued SumiMill

❋●4

❵

Shoulder Milling Face Milling

✵☎✟✆✵ ✥

Indexable Milling

■ Performance

Ra （ μm） ❊ ❊

1 ❁ ❇ ❅ ❄ ✼ ❃

0.5 ✪✫5 ❂ ❁ ❀ ✿ ✾ ✽

0 ✼ ❙

FMX WFX

他社品 A ✬✯✰✱✲ ❆

従来品

✬✯♦✳✴♦✷✸✯♦✹✺ ✻✯✯✺

Spare Parts Applicable Cutters WFX12040E Other WFX types

Seat

Seat Wrench Wrench Insert Screw Torque Screw (insert) (seat)

WFXS4R BW0507F

BFTX03512IP

3.0N*m TRDR15IP

BFTX03512IP

3.0N*m TRDR15IP

LH035

Recommended Cutting Conditions ISO

Work Material General Steel

Coolant Through Bolts Insert Screw

Catalog Number BFXH 3/8 x 1 BFXH 1/2 x 1 1/4 BFXH 1/2 x 1 1/4 BFXH 5/8 x 1 1/4 BFXH 3/4 x 1 1/2

Cutter Size

Insert

Soft Steel

Seat Screw

2.00" 2.50" 3.00" 4.00" 5.00"

Die Steel Seat

Phone: (800) 950-5202

Stainless Steel

Cast Iron

Cutting Speed vc (SFM/m/min) Min.-Optimum-Max 492-656-820 150-200-250 591-869-1148 180-265-350 328-492-656 100-150-200 175-425-675 55-130-300 525-650-820 160-200-250 525-672-820 160-205-250 328-574-820 100-175-250

Feed Rate fz (IPT/mm/t) Min.-Optimum-Max 0.004-0.006-0.008 0.10-0.15-0.20 0.004-0.006-0.008 0.10-0.15-0.20 0.004-0.006-0.008 0.10-0.15-0.20 .004-.006-.008 0.10-0.15-0.20 .004-.006-.008 0.10-0.15-0.20 0.004-0.006-0.008 0.10-0.15-0.20 0.004-0.006-0.008 0.10-0.15-0.20

w w w. s u m i c a rb i d e. co m

D.O.C. (In/mm) < 0.394 < 10.0 < 0.394 < 10.0 < 0.236 < 6.0 < 0.394 < 10.0 < 0.394 < 10.0 < 0.394 < 10.0 < 0.394 < 10.0

Grades ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM200 ACM300 ACM300 ACP300 ACK200 ACK300

351

Shoulder Milling Cutters

WFX SERIES

Four-cornered Shoulder WaveMill

Applicable Insert: SOMT

â&#x17E;&#x2019;â&#x17E;&#x201C;1

Fig 3

â&#x17E;?â&#x17E;&#x2018;

â&#x17E;?â&#x17E;?1 â&#x17E;?â&#x17E;&#x2018;

Fig 2

â&#x17E;?â&#x17E;?1 â&#x17E;?â&#x17E;&#x2018;

Fig 1

â&#x17E;?â&#x17E;?

WFX Cutter Bodies - INCH

Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

Ă¸D

Ă¸ D1

Ă¸d

No. of Teeth

â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;?

2.000 2.500 3.000 4.000 4.000 5.000 6.000 8.000 2.000 2.500 3.000 4.000 4.000 5.000 6.000 8.000 2.000 2.500 3.000 4.000 4.000 5.000

1.500 1.750 2.250 2.870 4.000 3.750 4.380 5.120 1.500 1.750 2.250 2.870 4.000 3.750 4.380 5.120 1.500 1.750 2.250 2.870 4.000 3.750

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500 1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500 1.750 1.750 1.750 2.000 2.500 2.500

0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500 0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500 0.750 1.000 1.000 1.250 1.500 1.500

0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000 0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000 0.312 0.375 0.375 0.500 0.625 0.625

0.187 0.218 0.218 0.280 0.380 0.380 0.380 0.560 0.187 0.218 0.218 0.280 0.380 0.380 0.380 0.560 0.187 0.218 0.218 0.280 0.380 0.380

0.750 0.750 0.750 0.750 1.000 1.000 1.060 1.595 1.020 1.020 1.020 1.060 1.000 1.060 1.060 1.595 1.020 1.020 1.020 1.060 1.000 1.060

3 4 4 5 5 6 8 10 4 5 6 7 7 8 12 16 5 6 8 10 10 12

Fig 4

Ă¸ Ă¸

Fig 6

Ă¸

Fig 7 Ă¸ Ă¸

Ă¸

Ă¸17 Ă¸ 2 Ă¸ 1 Ă¸

2 1

Ă¸

1 1 1 1 3 1 2 3 1 1 1 1 3 1 2 3 1 1 1 1 3 1

Fine

Super Fine

4 Ă¸18

f f

Ă¸ Ă¸

Fig

Coarse

Fig 8 Ă¸ b PCD 101.6 Ă¸

Ă¸ Ă¸

Fig 5

Pitch

Shoulder Milling

WFX42000R WFX42500R WFX43000R WFX44000R WFX44000R-1.50 WFX45000R WFX46000R WFX48000R WFXF42000R WFXF42500R WFXF43000R WFXF44000R WFXF44000R-1.50 WFXF45000R WFXF46000R WFXF48000R WFXX42000R WFXX42500R WFXX43000R WFXX44000R WFXX44000R-1.50 WFXX45000R -1.50 is Arbor 0/

Dimensions (inch)

Stock

Indexable Milling

Cat. No.

Ă¸ Ă¸

Ă¸

Ă¸ Ă¸

1 c

Stock

WFX Cutter Bodies - METRIC (Coarse Pitch) Cat. No. WFX12050RS WFX12063RS WFX12080RS WFX12100RS WFX12080R WFX12100R WFX12125R WFX12160R WFX12200R WFX12250R

ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ

Dimensions (mm) Ă¸Dc 50 63 80 100 80 100 125 160 200 250

Ă¸Db 40 50 60 70 60 70 80 100 150 190

Lf 40 40 50 50 50 63 63 63 63 63

Ă¸d 22 22 27 32 25.4 31.75 38.1 50.8 47.625 47.625

a 10.4 10.4 12.4 14.4 9.5 12.7 15.9 19 25.4 25.4

b 6.3 6.3 7 8.5 6 8 10 11 14 14

20 20 25 32 25 32.5 35.5 38 35 35

Ă¸d1 18 18 20 46 20 46 55 72 130 150

Ă¸d2 11 11 13.5 13 28 30 -

No. of Teeth

Weight (kg)

Fig

3 4 4 5 4 5 6 8 10 12

0.2 0.4 0.9 1.3 0.9 1.7 2.4 3.7 6.3 11.0

4 4 4 6 4 5 4 7 8 8

ÂŤ: Worldwide Warehouse Item

352

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

â&#x2C6;&#x2019;8Â° 8Â°

Rake Radial Radial Angle Axial

WFX SERIES

P M K N N S H

10mm

0Â° l

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l

Applicable Insert: SOMT

Ă¸ Ă¸

Fig 6

Ă¸

Fig 7 Ă¸ Ă¸

Ă¸

Fig 8 Ă¸ b PCD 101.6 Ă¸

Ă¸ Ă¸

Ă¸17 Ă¸ 2 Ă¸ 1 Ă¸

2 1

Ă¸

4 Ă¸18

Ă¸ Ă¸

Fig 5

Fig 4

Ă¸

Ă¸ Ă¸

1 c

WFX Cutter Bodies - METRIC (Fine Pitch) Dimensions (mm) Ă¸Dc 50 63 80 100 80 100 125 160 200 250

ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ ÂŤ

WFXF12050RS WFXF12063RS WFXF12080RS WFXF12100RS WFXF12080R WFXF12100R WFXF12125R WFXF12160R WFXF12200R WFXF12250R

Ă¸Db 40 50 60 70 60 70 80 100 150 190

Ă¸d 22 22 27 32 25.4 31.75 38.1 50.8 47.625 47.625

Lf 40 40 50 50 50 63 63 63 63 63

ÂŤ: Worldwide Warehouse Item

a 10.4 10.4 12.4 14.4 9.5 12.7 15.9 19 25.4 25.4

b 6.3 6.3 7 8.5 6 8 10 11 14 14

Ă¸d1 18 18 20 46 20 46 55 72 130 150

20 20 25 32 25 32.5 35.5 38 35 35

Ă¸d2 11 11 13.5 13 28 30 -

No. of Teeth

Weight (kg)

Fig

4 5 6 7 6 7 8 12 16 18

0.2 0.4 0.9 1.2 0.9 1.6 2.4 3.5 6.2 10.9

1 1 1 3 1 2 1 4 5 5

Inserts are not included. * Cutters Ă¸160 mm or above do not have coolant holes.

Please use JISB1176 "hexagonal bolt" (Ă¸80: M12 Ă&#x2014; 30-35mm, Ă¸100: M16 Ă&#x2014; 40-45mm) for securing the Ă¸80 or Ă¸100 cutter to the arbor.

Indexable Milling

Stock

Cat. No.

Shoulder Milling Face Milling High Feed Milling Multipurpose

Ă¸

Discontinued

â&#x20AC;&#x192;U

WFX12040E WFX12050E WFX12063E WFX12080E

ÂŤ ÂŤ ÂŤ ÂŤ

40 50 63 80

32 32 32 32

L 120 120 120 120

3 3 4 4

30 30 30 30

90 90 90 90

Cat. No.

Dimensions (mm)

No. of Teeth

Ă¸ Dc Ă¸ Ds Lf

Stock

Body (Shank, Fine Pitched Type) Dimensions (mm)

No. of Teeth

Stock

Body (Shank Type) Cat. No.

DisconUFO & tinued SumiMill

UFO & Modular SumiMill Tooling

Ă¸ Dc Ă¸ Ds Lf L s ÂŤ 50 32 30 90 120 4 ÂŤ 63 32 30 90 120 5 ÂŤ 80 32 30 90 120 6

WFXF12050E WFXF12063E WFXF12080E

See page 351 for recommended running parameters

ÂŤ: Worldwide Warehouse Item

Ă¸40 mm cutters do not have a seat. Inserts

â&#x2014;?

Phone: (800) 950-5202

â&#x2014;?

SOMT/SOET

â&#x2020;&#x2022;â&#x17E;&#x2122;â&#x17E;&#x203A;â&#x17E;&#x153;

ACM300

â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;?

DL1000

ACM200

â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? ÂŤ â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;?

ACK300

â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;?

ACK200

ACP300

â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;? â&#x2014;?

T4500A

ACP200

SOMT120408PDER-L SOMT120404PDER-G SOMT120408PDER-G SOMT120412PDER-G SOMT120416PDER-G SOMT120408PDER-H SOET120408PDFR-S XOEW120408PDTR-AW

ACP100

Dim. (mm) Cat. No.

0.8 0.4 0.8 12.7 4.76 1.2 1.6

â&#x2014;? â&#x2014;?

0.8 12.85 4.76

â&#x17E; â&#x17E;&#x; â&#x17E;&#x17E;â&#x17E;? â&#x17E;Ąâ&#x17E;˘â&#x2020;&#x2019;â&#x17E;Ł

â&#x17E;&#x201D;â&#x2020;&#x2019;â&#x17E;Łâ&#x2020;&#x201D;

XOEW

Note: Dimple corner should be on cutting edge. W

w w w. s u m i c a rb i d e. co m

353

1-800-950-5202 www.sumicarbide.com

Face Milling Pages 355-372

Indexable Milling Shoulder Milling

INDEXABLE MILLING CuTTERS

PAGES

Face Milling High Feed Milling

WGX Series Endmills/Shell Mills . . . . . . . . . . . . . . . .356-359 DGC Series Endmills/Shell Mills . . . . . . . . . . . . . . . .360-363 DFC Series Endmills/Shell Mills . . . . . . . . . . . . . . . . .364-367 GOALMILL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .368-369 DNX Series Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . .370-371

Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

Spider Mill Cast Iron Face Mill . . . . . . . . . . . . . . . . . . . . . . 372

355

WGX Series

−20°to −24° 20°to 22°

Radial Axial

Rake Angle

6 mm

45 °

P M K N N S H

Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

Features & Beneits

● ● ● ● ● ●

●

Parts Diagram

Facet Width

● ● ● ● ● ●

Thickness

● ● ● ● ● ● ● ● ● « ● ● « ●

● ● ● ● ● ●

ACK300

UFO &Modular SumiMill Tooling

ACM200

Multipurpose

ACK200

SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG SEET13T3AGSR-L SEET13T3AGSR-G SEET13T3AGFR-L XEEW13T3AGER-AWR

High Feed Milling

● ● ● ● ● ●

Dimensions

3.97

13.4

Face Milling

ACP300

Shoulder Milling

ACP200

20°

13.4

0 2.

ACP100

DL1000

Inserts

T4500A

Indexable Milling

Insert Information

ACM300

Stable Machining Special chipbreaker designed for WGX Type ensures low cutting resistance High Quality Improved run-out precision and unique wiper edge shape ensure excellent surface inish quality Optimized chamfer shape reduces burrs and edge chipping Long Tool Life Features high-precision technology that reduces insert run-out variation and a new coating to provide stable and long tool life • New Super ZX, Super FF and DLC coated grades available • Available in Standard, Fine Pitch and Extra-Fine Pitch cutters

Seat Screw

Seat Insert

0.528 0.156

0.0787

InsertInsert Screw Screw

● ●

0.320

Parts

Discon- UFO & tinuedSumiMill

Applicable Cutters

Discontinued

Seat

Seat Screw

Recommended Spanner Spanner Tightening Torque (For Insert) (For Seat) Inch / LBs

Insert Screw

WGX cutters except WGCS13R BW0507F BFTX03512IP TRDR15IP for model below WGX13032EW BFTX03512IP TRDR15IP

General Purpose G Type Chipbreaker

LH035 Optimal Nose Radius For High Strength

Part Exit Comparison Competitor A

Low-Burr Design FG Type Chipbreaker

WGX

Optimized Chamfer Shape Reduces Burrs On Cutting Surface WGX leaves no burr

Competitor A leaves burrs

Finishing Surface Roughness Comparison

2000

Feed Force

Principal Force

Back Force

1.2

e orc gF

ttin

1500

Cu Low

1000

R ce rfa

o Go

0.4

500

WGX Competitor’s Conventional Product

Product

Workpiece Material: 1049 Steel Cutter Diameter: 4.000” Cutting Conditions: Vc : 650 SFM fz: 0.0079 ipt ap = .118 in

356

h ug

0.8 0.6

1.0 Rate (μm)

Cutting Resistance (N)

Cutting Resistance Comparison

Phone: (800) 950-5202

0.2 0

WGX Competitor’s Conventional Product

Product

Workpiece Material: 1049 Steel Cutter Diameter: 4.000” Cutting Conditions: Vc : 650 SFM fz: .00079ipt ap = .118 in

w w w. s u m i c a rb i d e. co m

−20°to −24° 20°to 22°

Radial Axial

Rake Angle

6 mm

45 °

WGX Series

P M K N N S H

Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

WGX42000R WGX42500R WGX43000R WGX44000R WGX44000R-1.50 WGX45000R WGX46000R WGX48000R WGX410000R

φDc

φD1

φDb

φd

φd1

ℓ

Teeth

Weight (lbs)

Fig.

● ● ● ● ● ● ● ● ●

2.000 2.500 3.000 4.000 4.000 5.000 6.000 8.000 10.000

2.461 3.008 3.504 4.500 4.500 5.496 6.496 8.496 10.492

1.500 1.750 2.250 2.870 3.750 3.750 4.380 5.906 7.480

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500 2.756

0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500 2.500

0.609 0.797 0.787 1.000 2.000 2.000 2.000 5.118 6.299

0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000 1.000

0.190 0.220 0.220 0.280 0.380 0.380 0.380 0.560 0.531

0.750 0.750 0.750 0.750 1.000 1.000 1.060 1.594 1.575

3 4 4 5 5 6 7 8 10

0.9 1.3 2.2 3.5 4.5 7.2 9.5 15.6 23.5

1 1 1 2 3 1 3 4 4

Catalog No. WGXM42000R WGXM42500R WGXM43000R WGXM44000R WGXM44000R-1.50 WGXM45000R WGXM46000R WGXM48000R

Stock

WGX Cutter Bodies-Fine Pitch-INCH φDc

φD1

φDb

φd

φd1

ℓ

Teeth

Weight (lbs)

Fig.

● ● ● ● ● ● ● ●

2.000 2.500 3.000 4.000 4.000 5.000 6.000 8.000

2.461 3.008 3.504 4.500 4.500 5.496 6.496 8.496

1.500 1.750 2.250 2.870 3.750 3.750 4.380 5.906

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500

0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500

0.609 0.797 0.787 1.000 2.000 2.000 2.000 5.118

0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000

0.190 0.220 0.220 0.280 0.380 0.380 0.380 0.560

0.750 0.750 0.750 0.750 1.000 1.000 1.060 1.594

4 5 6 7 7 8 10 12

0.9 1.9 3.1 4.8 5.5 7.2 9.5 15.6

1 1 1 2 3 1 3 4

Indexable Milling

Catalog No.

Stock

WGX Cutter Bodies- Standard Pitch-INCH

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

Catalog No. WGXF42000R WGXF42500R WGXF43000R WGXF44000R WGXF44000R-1.50 WGXF45000R WGXF46000R WGXF48000R

Stock

WGX Cutter Bodies-Extra Fine Pitch-INCH φDc

φD1

φDb

φd

φd1

ℓ

Teeth

Weight (lbs)

Fig.

● ● ● ● ● ● ● ●

2.000 2.500 3.000 4.000 4.000 5.000 6.000 8.000

2.461 3.008 3.504 4.500 4.500 5.496 6.496 8.496

1.500 1.750 2.250 2.870 3.750 3.750 4.380 5.906

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500

0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500

0.609 0.797 0.787 1.000 2.000 2.000 2.000 5.118

0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000

0.190 0.220 0.220 0.280 0.380 0.380 0.380 0.560

0.750 0.750 0.750 0.750 1.000 1.000 1.060 1.594

5 6 8 10 10 12 16 20

0.9 1.5 3.1 4.7 6.5 8.2 10.5 15.2

1 1 1 2 3 1 3 4

Cutter diameters 6.000” and above do not have coolant holes

WGX Cutter Bodies - Shank - INCH Catalog No.

φDc 2.000 2.500

Stock

● ●

WGX42000EW WGX42500EW

φD1 2.461 3.008

φDs 1.250 1.250

Identification Details - Shell (Inch) 1

M : Fine Pitched F : Extra-Fine Pitched

Insert Series

Diameter (2.000")

Cutter Type

Phone: (800) 950-5202

ℓs

Teeth

Fig.

1.591 1.591

2.379 2.379

3.970 3.970

4 5

5 5

Identification Details - Shank (Inch)

WGX F 4 2000 R Cutter Series

WGX 4 2000 EW 1

Cutter Series

Insert Series

Diameter (2.000")

Endmill Type

w w w. s u m i c a rb i d e. co m

357

ød1 øDc øD1

ø17

ød2 ød1 øDc øD1

Body (Standard Pitch) - Metric

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

« « « « « « « « «

WGX13040RS WGX13050RS WGX13063RS WGX13080R WGX13100R WGX13125R WGX13160R WGX13200R WGX13250R

øD1 52 62 76 93 113 138 173 213 263

Lf 40 40 40 50 63 63 63 63 63

b 5.6 6.3 6.3 6 8 10 11 14 14

øDb 40 50 60 70 80 100 150 190

Lf 40 40 50 63 63 63 63 63

Dimensions (mm) a ød 22 10.4 22 10.4 25.4 9.5 31.75 12.7 38.1 15.9 50.8 19 47.625 25.4 47.625 25.4

b 6.3 6.3 6 8 10 11 14 14

ℓ 20 20 25 32.5 35.5 38 35 35

øDb 40 50 60 70 80 100 150 190

Lf 40 40 50 63 63 63 63 63

Dimensions (mm) a ød 22 10.4 22 10.4 25.4 9.5 31.75 12.7 38.1 15.9 50.8 19 47.625 25.4 47.625 25.4

b 6.3 6.3 6 8 10 11 14 14

ℓ 20 20 25 32.5 35.5 38 35 35

øDb 32 40 50 60 70 80 100 150 190

Fig 6 øD b

ℓ 18 20 20 13.4 25 32.5 35.5 38 35 35

PCD 101.6 ød 4-ø18

ød1 øDc øD1

Fig 7

2. 0

øDc 40 50 63 80 100 125 160 200 250

ød1 øDc øD1

Dimensions (mm) a ød 16 8.4 22 10.4 22 10.4 25.4 9.5 31.75 12.7 38.1 15.9 50.8 19 47.625 25.4 47.625 25.4 øDs

Stock

øD1 øDc

Indexable Milling

Cat. No.

PCD 66.7 ød 4-ø14

Lf ød2 ød1 øDc øD1

Fig 5 øD b

øDb ød

Fig 4

P M K N N S H

Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

Fig 3

øDb ød

45 °

Fig 2

6 mm

ø d2 9 11 11 13 28 30 -

No. of Weight Teeth (kg) 3 0.3 3 0.4 4 0.6 4 1.2 5 2.3 6 2.9 7 4.5 8 7.1 10 11.2

ø d1 18 18 20 46 55 72 130 150

ø d2 11 11 13 28 30 -

No. of Weight Teeth (kg) 4 0.4 5 0.6 6 1.1 7 2.2 8 2.9 10 4.5 12 7.0 14 11.1

ø d1 18 18 20 46 55 72 130 150

ø d2 11 11 13 28 30 -

No. of Weight Teeth (kg) 5 0.4 6 0.6 8 1.1 10 2.1 12 2.8 16 4.5 20 6.9 24 11.0

ø d1 14 18 183.97 20 46 55 72 130 150

20°

Fig 1

−20°to −24° 20°to 22°

WGX Series

Radial Axial

13.4

Rake Angle

Fig. 1 1 1 1 2 1 4 6 6

Body (Fine Pitch) - Metric Cat. No.

Stock « « « « « « « «

WGXM13050RS WGXM13063RS WGXM13080R WGXM13100R WGXM13125R WGXM13160R WGXM13200R WGXM13250R

øDc 50 63 80 100 125 160 200 250

øD1 62 77 94 114 139 174 214 264

Fig. 1 1 1 2 1 4 6 6

Body (Extra- Fine Pitch) - Metric Cat. No.

Stock « « « « « « « «

WGXF13050RS WGXF13063RS WGXF 13080R WGXF13100R WGXF13125R WGXF13160R WGXF13200R WGXF13250R

øDc 50 63 80 100 125 160 200 250

øD1 62 77 94 114 139 174 214 264

«: Worldwide Warehouse Item

WGX13032EW WGX13040EW WGX13050EW WGX13063EW

Stock « « « «

Dimensions (mm) øDc øD1 øDs 32 44 32 40 52 32 50 62 32 63 76 32

Lf 40 40 40 40

ℓs 85 85 85 85

No. of L Teeth 125 3 125 3 125 4 125 5

«: Worldwide Warehouse Item

358

2 M : Fine Pitched F : Extra-Fine Pitched

Insert Size

Cutter

Phone: (800) 950-5202

ø ø

WGX M 13 050 R S

Indentiication Details:

Cutter Series

1 1 1 2 1 4 6 6

Sizes ø160 mm or above do not have coolant holes

Body (Shank Type) Cat. No.

Fig.

Direction Metric Bore

w w w. s u m i c a rb i d e. co m

WaveMill Series 45ยบ Lead Angle Face Mill

WGX Series

WGX Recommended Cutting Conditions ISO

Material

Hardness

Low and Medium Carbon Steels

<250 Bhn

Medium Carbon Alloy Steels

<250 Bhn

Free Machining Steels and Alloys

<250 Bhn

Tool Steels

Bhn 220 - 350

>33 Hrc <250 Bhn Martensitic and Ferritic Stainless Steels M

>250 Bhn Austenitic and Precipitation Hardending Stainless Steels

<250 Bhn >250Bhn >250 Bhn

Grey Cast Iron <250 Bhn

K Ductile Iron S

>250 Bhn

Exotic Alloys: Inconel, Hastalloy, Waspalloy, etc.

>300Bhn

Non-Ferrous Material

.002 -.050

.050 - .125

.125 & over

ACP100

775-1300

725-1250

675-1200

.006-.015

ACP200

725-1200

675-1150

600-1125

.006-.015

ACP300

675-1075

650-1025

525-925

.006-.015

ACP100

600-975

575-950

550-900

.006-.015

ACP200

550-900

525-900

500-875

.006-.015

ACP300

525-875

500-825

475-800

.006-.015

ACP100

600-975

575-950

550-900

.006-.015

ACP200

575-950

550-925

500-875

.006-.015

ACP300

550-925

525-900

525-850

.006-.015

ACP100

775-1300

700-1250

675-1200

.006-.015

ACP200

750-1275

675-1225

650-1150

.006-.015

ACP300

675-1075

650-1050

650-1025

.006-.015

ACP100

475-820

450-790

425-750

.006-.012

ACP200

450-800

435-775

400-725

.006-.012

ACP300

435-785

425-760

400-715

.006-.012

ACP100

425-775

400-735

400-700

.004-.012

ACP200

415-750

400-725

375-690

.004-.012

ACP300

405-700

410-690

375-680

.004-.012

ACP100

325-650

300-630

300-590

.004-.012

ACP200

315-640

300-625

300-580

.004-.012

ACM300

535-850

520-820

275-800

.004-.012

ACM300

525-825

515-800

250-775

.004-.012

ACM200

350-800

325-775

300-750

.004-.012

ACM300

300-750

275-725

250-700

.004-.012

ACM300

500-740

475-720

450-675

.004-.012

ACM200

250-750

225-725

200-700

.004-.012

ACK200

600-950

525-825

490-800

.004-.012

ACK300

500-850

475-775

450-750

.004-.012

ACK200

700-1050

625-925

590-900

.004-.015

ACK300

600-950

575-875

550-850

.004-.015

ACK200

600-925

550-875

490-800

.004-.012

ACK300

550-825

500-775

450-750

.004-.012

ACM200

125-550

110-500

95-450

.004-.010

ACM300

100-160

70-150

60-135

.004-.010

H1 DL1000

1000-4000

.006-.015

Indexable Milling

Medium-High Carbon Steels

Depth of Cut

Feed per Tooth

Grade

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

WGX + DGC Comparison Needs

Surface Finish

Cutting Force

High Feed Rate

Insert Strength

Chip Evacuation

Cost Per Edge

General Versatility

Recommend

WGX

DGC

WGX

DGC

WGX

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

359

DuALMILL

DualMill DGC Series

DGC SERIES

Double-sided 45º Lead Face Mill

■ Features & Benefits Improved reliability and quality Improved coating and insert runout provides stability of life for production An excellent lineup of Inserts with optimized chamfers to prevent burrs improves surface inish Superior economy With the same sharpness at 3mm or less of similar one-sided inserts, you get twice the corners. Also, the cutter body holds both the ONMT & SNMT inserts, allowing up to 16 corners.

Indexable Milling

Extensive Lineup A wide range of diameters (2.000” to 10.000”) and pitches (Normal, Fine, Extra Fine), inch and metric sizes, allows you to choose what you need for your application.

WGX + DGC Comparison Needs

Surface Finish

Cutting Force

High Feed Rate

Insert Strength

Chip Evacuation

Cost Per Edge

General Versatility

Recommend

WGX

DGC

WGX

DGC

WGX

Shoulder Milling Face Milling

Cutting performance: DGC vs. WGC

High Feed Milling

Work material : Cr-Mo Steel(SCM435) Cutting conditions : vc= 500 SFM fz=.012 IPT Tool dia: 4.00”

Multipurpose UFO &Modular SumiMill Tooling

4000 3000

same

Principal force Feed force Back force

2000

3000 Principal force Feed force Back force

2000 1000

1000

DGC

WGC

General Cutting Conditions

➤➥➦➥➧➥ ➨➩➫➭ ➯➲➺➳➯ WGX WGC ➯➲➺➯➯ ➯➲➸➻➯ ➯➲➸➺➯ ➯➲➯➵➯ ➯➲➯➳➯

➼➥➼➼➽

➹➘13T6ANER

High feed milling provides a stronger cutting edge

WGC

Edge Preparations Sharp cutting edge

DGC

L breaker for light cutting G breaker for general purpose

H breaker for Heavy cut

Reduced tool cost due to double cutting edge

➶

cutting edge

Strong cutting edge 䠄

➼➥➼➼➾

IPT

➼➥➼➚➪

ONMT05T6ANER

➼➥➼➚6

Sharp cutting edge

Discontinued

4000

D.O.C.= 0.118” Cutting force (N)

Cutting force (N)

Discon- UFO & tinuedSumiMill

FL breaker for light cutting 䠄burr less) FG breaker for general purpose (burr less) Strong cutting edge

Chamfer for sharpness

360

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

DualMill DGC Series Double-sided 45º Lead Face Mill

DuALMILL

DGC SERIES

DGC Variation of Diameter of Insert

Both SNMT and ONMT inserts can be used on the same cutter body ONMT05T6ANER

2.000”

1.939”

SNMT13T6ANER

Φ4.000”

Φ4.117”

# of cutting edges

Tool dia.

Cutter height

SNMT

4”

2”

ONMT

4.117”

1.939”

Indexable Milling

➴➷➬ φ 4.000”

Max D.O.C

6mm 0.236” 3mm 0.118”

Shoulder Milling Face Milling

Machining stability with new Super ZX coating

Proper Seating of the ONMT Insert

High Feed Milling

Super multi-layered new super ZX coating improves wear resistance, toughness, and anti-adhesion.

Multipurpose

Layer toughness

Incorrect Seating

UFO & Modular SumiMill Tooling

Hold

Super ZX Coat

50 40

DisconUFO & tinued SumiMill

Hold insert from above

Discontinued

ZX Coat

䠄GPa 䠅 30

Fit contact face

TiCN 20

TiAlN Failure to properly seat the insert will result in poor performance and tool damage.

TiN 600

800

1000

1200

Oxidization Temp䠄䉝䠅

(Optional)

Parts Seat

Seat Screw

L Type Wrench

Insert Screw

Spanner

Anti-seizure Cream

Insert Screw(*)

DGCS13R

BW0609F

LH040

BFTX0412IP

TRDR15IP

SUMI-P

BFTX0418IP

*Corners can be changed simply by loosening the screw. (Only applies to DGC / DGCM types with body size

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

80 or above.

361

DuALMILL

DualMill DGC Series

DGC4000 - INCH

Double-sided 45º Lead Face Mill

Fig. 1

Fig. 2

Ød

ØDs

ØDc

ØD1

ℓ

Fig. 3

Ød

ØDb

Fig. 4

ØDb ØDb

Ød1 Ød1

ØDc

ØD1 ØD1

ØDc

Ød1 L

Rake Angle: Radial: -10º Axial: -5º

ØDc

DGC Cutter Bodies - Coarse Pitch - INCH Catalog Number

Indexable Milling

DGC42000R DGC42500R DGC43000R DGC44000R DGC44000R-1.50 DGC45000R DGC46000R DGC48000R DGC410000R

Shoulder Milling

Stock

φDc

φD1

φDb

φD

φd1

ℓ

Teeth

Fig.

● ● ● ● ● ● ● ● ●

2.000 2.500 3.000 4.000 4.000 5.000 6.000 8.000 10.000

2.567 3.067 3.567 4.567 4.000 5.567 6.567 8.567 10.567

1.500 1.750 2.250 2.870 3.750 3.750 4.380 5.906 7.480

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500 2.756

0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500 2.500

0.609 0.797 0.787 1.000 2.000 2.000 2.000 5.118 6.299

0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000 1.000

0.190 0.220 0.220 0.280 0.380 0.380 0.380 0.560 0.531

0.750 0.750 0.750 0.750 1.000 1.000 1.060 1.594 1.575

3 4 4 5 5 6 7 8 10

1 1 1 1 4 1 2 2 2

DGC Cutter Bodies - Fine Pitch - INCH

Face Milling

Catalog Number

High Feed Milling

DGCM42000R DGCM42500R DGCM43000R DGCM44000R DGCM44000R-1.50 DGCM45000R DGCM46000R DGCM48000R

Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

Stock

φDc

φD1

φDb

φD

φd1

ℓ

Teeth

Fig.

● ● ● ● ● ● ● ●

2.000 2.500 3.000 4.000 4.000 5.000 6.000 8.000

2.567 3.067 3.567 4.567 4.000 5.567 6.567 8.567

1.500 1.750 2.250 2.870 3.750 3.750 4.380 5.906

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500

0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500

0.609 0.797 0.787 1.000 2.000 2.000 2.000 5.118

0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000

0.190 0.220 0.220 0.280 0.380 0.380 0.380 0.560

0.750 0.750 0.750 0.750 1.000 1.000 1.060 1.594

4 5 6 7 7 8 10 12

1 1 1 1 4 1 2 2

DGC Cutter Bodies - Extra Fine Pitch - INCH Catalog Number DGCF42000R DGCF42500R DGCF43000R DGCF44000R DGCF44000R-1.50 DGCF45000R DGCF46000R DGCF48000R

Stock

φDc

φD1

φDb

φD

φd1

ℓ

Teeth

Fig.

● ● ● ● ● ● ● ●

2.000 2.500 3.000 4.000 4.000 5.000 6.000 8.000

2.567 3.067 3.567 4.567 4.000 5.567 6.567 8.567

1.500 1.750 2.250 2.870 3.750 3.750 4.380 5.906

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500

0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500

0.609 0.797 0.787 1.000 2.000 2.000 2.000 5.118

0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000

0.190 0.220 0.220 0.280 0.380 0.380 0.380 0.560

0.750 0.750 0.750 0.750 1.000 1.000 1.060 1.594

5 6 8 10 10 12 14 16

1 1 1 1 4 1 2 2

φDc

φD1

φDb

ℓs

Teeth

Fig.

See pages 613-615

4 5

for recommended running parameters

DGC Cutter Bodies - Shank - INCH

362

●

● ●

● ● ●

● ● ● ●

● ●

DL1000

ACM300

ACM200

● ● ● ● ●

.5315

Max. Depth of Cut SNMT: 6mm (.236”) ONMT: 3mm (.188”)

F,L,H

FG,FL

ONMT

●

.5315

●

Phone: (800) 950-5202

●: USA Stocked Item

.2717

.5315

.2717

XNEU (wiper) .2598

.2362

.5315

● ●

● ● ● ● ●

SNMT

.5315

● ●

●

ACK300

● ● ● ● ●

ACK200

● ● ● ● ●

T4500A

ACP300

● ● ● ● ●

3 8.

SNMT13T6ANER-L SNMT13T6ANER-G SNMT13T6ANER-H SNMT13T6ANER-FL SNMT13T6ANER-FG SNET13T6ANER-L SNET13T6ANER-G SNET13T6ANER-FL SNET13T6ANER-FG SNET13T6ANFR-S ONMT05T6ANER-L ONMT05T6ANER-G ONET05T6ANER-L ONET05T6ANER-G XNEU13T6ANEN-W

ACP200

Catalog Number

P ACP100

Inserts

.5315

Stock

.5315

Catalog Number

2.000 2.567 1.250 1.591 2.379 3.970 DGC42000EW ● DGC42500EW 2.000 2.567 1.250 1.591 2.379 3.970 ● PLEASE NOTE: For 40, 50 and 63mm, arbor hole is standard in metric sizes, not inch sizes.

.7205

w w w. s u m i c a rb i d e. co m

−10° −5 °

Radial Axial

Rake Angle

6 mm

DuALMILL

P M K N N S H

3 mm ° 45° 45

Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

DGC13000 - METRIC

(SNMT Type) (ONMT Type)

ØDb ØDb

ØDb

Fig. 1

Fig. 2

Ød

Fig. 3

Ød

Ød a

Fig. 4

Ød1

ØDs

ØDc

ØD1 Lf

Ød1

ØD1

Ød1

ØDc

ØD1

ØDc

Rake Angle: Radial: -10º Axial: -5º

DGC Cutter Bodies - Coarse Pitch - METRIC Catalog Number

φDc

φD1

φDb

φD

φD1

ℓ

Teeth

Fig.

● ● ● ● ● ● ● ● ●

40 50 63 80 100 125 160 200 250

54 64 77 94 114 139 174 214 264

36 40 50 60 70 80 100 150 190

40 40 40 50 63 63 63 63 63

16 22 22 25.4 31.75 38.1 50.8 47.625 47.625

13.5 18 18 20 28 55 72 130 150

8.4 10.4 10.4 9.5 12.7 15.9 19 25.4 25.4

5.6 6.3 6.3 7 8.5 9.5 9.5 14 14

18 20 20 25 32.5 35.5 38 35 35

3 3 4 4 5 6 7 8 10

1 1 1 1 1 1 2 3 3

Indexable Milling

DGC13040RS DGC13050RS DGC13063RS DGC13080R DGC13100R DGC13125R DGC13160R DGC13200R DGC13250R

Stock

Shoulder Milling

DGC Cutter Bodies - Fine Pitch - METRIC Catalog Number DGCM13050RS DGCM13063RS DGCM13080R DGCM13100R DGCM13125R DGCM13160R DGCM13200R DGCM13250R

Stock

φDc

φD1

φDb

φD

φD1

ℓ

Teeth

Fig.

● ● ● ● ● ● ● ●

50 63 80 100 125 160 200 250

64 77 94 114 139 174 214 264

40 50 60 70 80 100 150 190

40 40 50 63 63 63 63 63

22 22 25.4 31.75 38.1 50.8 47.625 47.625

18 18 20 28 55 72 130 150

10.4 10.4 9.5 12.7 15.9 19 25.4 25.4

6.3 6.3 7 8.5 9.5 9.5 14 14

20 20 25 32.5 35.5 38 35 35

4 5 6 7 8 10 12 14

1 1 1 1 1 2 3 3

Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

DGC Cutter Bodies - Extra Fine Pitch - METRIC Catalog Number DGCF13050RS DGCF13063RS DGCF13080R DGCF13100R DGCF13125R DGCF13160R DGCF13200R DGCF13250R

Stock

φDc

φD1

φDb

φD

φD1

ℓ

Teeth

Fig.

● ● ● ● ● ● ● ●

50 63 80 100 125 160 200 250

64 77 94 114 139 174 214 264

40 50 60 70 80 100 150 190

40 40 50 63 63 63 63 63

22 22 25.4 31.75 38.1 50.8 47.625 47.625

18 18 20 28 55 72 130 150

10.4 10.4 9.5 12.7 15.9 19 25.4 25.4

6.3 6.3 7 8.5 9.5 9.5 14 14

20 20 25 32.5 35.5 38 35 35

5 6 8 10 12 14 16 18

1 1 1 1 1 2 3 3

Stock

φDc

φD1

φDb

ℓs

Teeth

Fig.

● ● ●

40 50 63

54 64 77

32 32 32

40 40 40

85 85 85

125 125 125

3 3 4

DGC Cutter Bodies - Shank - METRIC Catalog Number DGC13040EW DGC13050EW DGC13063EW

See pages 613-615 for recommended running parameters

PLEASE NOTE: For 40, 50 and 63mm, arbor hole is standard in metric sizes, not inch sizes.

●

● ● ●

● ● ● ●

● ●

Phone: (800) 950-5202

DL1000

13.5

ACM300

ACK300

● ●

● ● ● ●

Max. Depth of Cut SNMT: 6mm (.236”) ONMT: 3mm (.188”)

F,L,H

FG,FL

ONMT

●

.5315

●

XNEU (wiper) .2598

.2362

●: USA Stocked Item

.5315

● ●

● ● ● ● ●

6.9

13.5

6.9

13.5

.5315

● ●

● ● ● ● ●

SNMT

● ●

●

ACM200

● ● ● ● ●

ACK200

● ● ● ● ●

T4500A

● ● ● ● ●

ACP300

Catalog Number

ACP200

P ACP100

Inserts

.7205

w w w. s u m i c a rb i d e. co m

363

DFC Series

High Efficiency, Double-sided 90° Milling Cutter

DFC Mill Features & Beneits • • •

High toughness insert design enables stable cutting and high eiciency machining with high feed rate Optimized machining accuracy by separating the insert contact areas and the cutting edges Large lineup for DFC available from 1” through 8” in standard, ine pitch and extra-ine pitch styles

Insert Characteristics Indexable Milling

Precise repositioning of inserts due to thick supporting area wear wear

Optimized cutting edge yields excellent machining accuracy

Shoulder Milling Face Milling

XNMU side view Squareness Performance

conventional insert side view

High Feed Milling

Work material : 1049 steel Cutting Conditions: vc=650 SFM fz=.0039 IPT Dc= 63mm ap= .197" x 3 pass, ae=.197"

Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

µm

Cutting Edge Strength

Wear Resistance Chart

Feed Per Tooth (in/t) 0.012

0.016

0.020

DFC

●

Comp A

●

damage

Comp B

damage

Work material: Cutting Conditions: Work material: Cutting Conditions: Surface Finish Graph

Work material: Cutting Conditions:

364

1049 steel vc=650 SFM fz=.0079 IPT Dc= 100mm cutter ap= .118", ae=3.346"

Comp A 1049 steel vc=650 SFM fz=.0079 IPT Dc= 100mm cutter ap= .118", ae=3.346"

Phone: (800) 950-5202

1049 steel with holes vc=650 SFM fz=.0079 IPT Dc= 100mm cutter ap= .118", ae=2.047" x 3 pass

Cutting Force

Comp A Work material: 1049 steel Cutting Conditions: vc=650 SFM fz=.0079 IPT Dc= 100mm cutter ap= .118", ae=2.953"

w w w. s u m i c a rb i d e. co m

DFC Series

High Efficiency, Double-sided 90° Milling Cutter

Max. Depth of Cut: 6mm (.236”)

Good

Cutting Edge Sharpness

L General Purpose Light Cutting

Heavy Cutting

➮Ô✃❐❒Ô✃❐❮Ò

K10

K20

K30

3.2

Stainless

Steel

l l

l .016 l .031

Ö×ØÙÚÛ×Ü

K01

Cast Iron

CK200 CK300

l l l l l l l .016 l l l l l l l .031 l l l l l l l .047 l l l l l l l .063 l l l l l l l .031 l l l l l l l .047 l l l l l l l .063 l USA stocked item

Material

Wear Resistance

Stainless Steel

M Exotic Material

Fracture Resistance

ACM200

Indexable Milling

XNMu060604PNER-L XNMu060608PNER-L XNMu060604PNER-G XNMu060608PNER-G XNMu060612PNER-G XNMu060616PNER-G XNMu060608PNER-H XNMu060612PNER-H XNMu060616PNER-H

PÑ✃❐❒Ñ✃❐❮ÒÓ

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

Catalog Number

➮Ï✃❐❒Ï✃❐❮Ð

Steel

11.3

Insert

Ö×ØÙÚÛ×Ü ➮➱✃❐❒➱✃❐❮❰

11.2

XNMU Inserts

Radius

Inserts

Shoulder Milling

ACM300

Face Milling High Feed Milling

Cutting Edge Strength

Multipurpose

Good

UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

Running Conditions Cutting Speed (SFM) Feed Rate (in./t) D.O.C. Min. - Optimum - Max. Min. - Optimum - Max. (in.)

Work Material

Hardness

General Steel

180 ~ 280HB

500 - 650 - 820

0.004 - 0.008 - 0.012

<0.236

Soft Steel

<180HB

600 - 820 - 1,150

0.006 - 0.010 - 0.014

< 0.236

Die Steel

200 ~ 220HB

330 - 500 - 650

0.004 - 0.007 - 0.010

< 0.157

PH Stainless Steel Austenitic Stainless

>220HB <250HB

300 - 500 - 750 525 - 675 - 820

0.004 - 0.007 - 0.010 0.005 - 0.007 - 0.010

<0.196 <0.236

Cast Iron

250HB

500 - 750 - 1150

0.004 - 0.008 - 0.012

<0.236

ISO

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

Grade ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACK200 ACK300

365

INCH Lineup

DFC - Inch Lineup

DFC

High Efficiency, Double-sided 90° Milling Cutter øDb

Figure 1

øDb

Figure 2

ød

ℓ

ød2

ød1

øDc

øDc 2.000 2.500 3.000 4.000 4.000 5.000 6.000 8.000

øDb 1.500 1.750 2.250 2.870 3.150 3.750 4.380 5.906

● ● ● ● ● ● ● ● Body (Fine Pitch) - Inch DFCM22000R ● 2.000 1.500 DFCM22500R ● 2.500 1.750 DFCM23000R ● 3.000 2.250 DFCM24000R ● 4.000 2.870 DFCM24000R-1.50 ● 4.000 3.150 DFCM25000R ● 5.000 3.750 DFCM26000R ● 6.000 4.380 DFCM28000R ● 8.000 5.906 Body (Extra-Fine Pitch) - Inch DFCF22000R ● 2.000 1.500 DFCF22500R ● 2.500 1.750 DFCF23000R ● 3.000 2.250 DFCF24000R ● 4.000 2.870 DFCF24000R-1.50 ● 4.000 3.150 DFCF25000R ● 5.000 3.750 DFCF26000R ● 6.000 4.380 DFCF28000R ● 8.000 5.906 DFC22000R DFC22500R DFC23000R DFC24000R DFC24000R-1.50 DFC25000R DFC26000R DFC28000R

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

Dimensions (in.) a b 0.312 0.190 0.375 0.220 0.375 0.220 0.500 0.280 0.625 0.380 0.625 0.380 0.625 0.380 1.000 0.560

Lf 1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500

ød 0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500

0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500

0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.500

0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500

0.312 0.375 0.375 0.500 0.625 0.625 0.625 1.000

l USA stocked item

ℓ

No. of Weight Teeth (lbs) 4 0.75 5 1.08 6 1.81 6 3.84 6 4.76 7 7.87 8 11.64 10 15.00

Fig.

0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.594

ø d1 0.609 0.797 0.797 1.000 2.000 2.000 2.000 5.118

ø d2 0.406 0.531 0.531 0.656 1.181 1.181 1.181 -

0.190 0.220 0.220 0.280 0.380 0.380 0.380 0.560

0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.594

0.609 0.797 0.797 1.000 2.000 2.000 2.000 5.118

0.406 0.531 0.531 0.656 1.181 1.181 1.181 -

5 6 8 10 10 12 14 15

0.75 1.05 1.79 3.79 4.67 7.78 11.55 14.79

1 1 1 1 1 1 1 2

0.190 0.220 0.220 0.280 0.380 0.380 0.380 0.560

0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.594

0.609 0.797 0.797 1.000 2.000 2.000 2.000 5.118

0.406 0.531 0.531 0.656 1.181 1.181 1.181 -

6 7 9 11 11 14 16 20

0.71 1.03 1.76 3.64 4.54 7.54 11.29 14.59

1 1 1 1 1 1 1 2

Body (Shank Type)

DFC Endmill Inch Lineup

Cat. No.

Stock

Cat. No.

Stock

Indexable Milling

Body (Standard Pitch) - Inch

DFC21000EW DFC21250EW DFC21500EW DFC22000EW DFC22500EW DFCM21500EW DFCM22000EW DFCM22500EW

● ● ● ● ● ● ● ●

Dimensions (in.) øDc 1.000 1.250 1.500 2.000 2.500 1.500 2.000 2.500

øDs 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250

Lf 2.060 2.060 2.060 2.060 2.060 2.060 2.060 2.060

ℓs 2.281 2.281 2.281 2.281 2.281 2.281 2.281 2.281

No. of Weight Teeth (lbs) L 0.77 4.341 2 1.26 4.341 3 1.52 4.341 3 1.72 4.341 4 2.12 4.341 5 1.50 4.341 4 1.70 4.341 5 2.07 4.341 7

Hardware Insert Screw

ℓs L

366

Insert Wrench

øDc

øDs

Phone: (800) 950-5202

BFTX03512IP

TRDR15IP Torque: 3.0 N●m

Coolant Through Bolts Catalog Number

Cutter Size

BFXH 3/8 x 1 BFXH 1/2 x 1 1/4 BFXH 1/2 x 1 1/4 BFXH 5/8 x 1 1/4 BFXH 3/4 x 2

2.00" 2.50" 3.00" 4.00" 5.00”

w w w. s u m i c a rb i d e. co m

METRIC Lineup

DFC

High Efficiency, Double-sided 90° Milling Cutter

øDb

øDb Figure 1

ød

Figure 3

ød

Figure 2

Figure 4

ℓ

ød

ℓ

øDb

ød

ød2

ø18mm

ød1

ød2

ød1

øDc

Cat. No.

øDb 41 50 55 70 80 100 55 70 80 100

Lf 40 40 50 50 63 63 50 63 63 63

Dimensions (mm) a b ød 22 10.4 6.3 22 10.4 6.3 27 12.4 7 32 14.4 8 40 16.4 9 40 16.4 9 25.4 9.5 6 31.75 12.7 8 38.1 15.9 10 50.8 19.1 11

41 50 55 70 80 100 55 70 80 100

40 40 50 50 63 63 50 63 63 63

22 22 27 32 40 40 25.4 31.75 38.1 50.8

10.4 10.4 12.4 14.4 16.4 16.4 9.5 12.7 15.9 19.1

50 41 40 « 63 50 40 « 80 55 50 « 100 70 50 « 125 80 63 « 160 100 63 « 80 55 50 « 100 70 63 « 125 80 63 « 160 100 63 « « worldwide warehouse item

22 22 27 32 40 40 25.4 31.75 38.1 50.8

10.4 10.4 12.4 14.4 16.4 16.4 9.5 12.7 15.9 19.1

øDc 50 63 80 100 125 160 80 100 125 160

« « « « « « « « « «

ℓ

No. of Weight Teeth (kg) 4 0.3 4 0.5 5 1 6 1.4 7 2.8 8 4.6 5 1 6 2 7 2.8 8 3.6

Fig.

20 20 22 26 29 29 25 32 35.5 38

ø d1 18 18 20 46 52 90 20 27 55 72

ø d2 11 11 14 32 29 14 18 30 -

6.3 6.3 7 8 9 9 6 8 10 11

20 20 22 26 29 29 25 32 35.5 38

18 18 20 46 52 90 20 27 55 72

11 11 14 32 29 14 18 30 -

5 6 7 8 11 12 7 8 11 12

0.3 0.5 0.9 1.4 2.7 4.5 0.9 1.9 2.7 3.5

1 1 1 3 1 4 1 2 1 4

6.3 6.3 7 8 9 9 6 8 10 11

20 20 22 26 29 29 25 32 35.5 38

18 18 20 46 52 90 20 27 55 72

11 11 14 32 29 14 18 30 -

6 7 9 11 14 16 9 11 14 16

0.3 0.5 0.9 1.3 2.6 4.6 0.9 1.9 2.7 3.5

1 1 1 3 1 4 1 2 1 4

Indexable Milling

DFC09050RS DFC09063RS DFC09080RS DFC09100RS DFC09125RS DFC09160RS DFC09080R DFC09100R DFC09125R DFC09160R

Stock

Body (Standard Pitch) - Metric

Shoulder Milling Face Milling

Body (Fine Pitch) - Metric DFCM09050RS DFCM09063RS DFCM09080RS DFCM09100RS DFCM09125RS DFCM09160RS DFCM09080R DFCM09100R DFCM09125R DFCM09160R

« « « « « « « « « «

50 63 80 100 125 160 80 100 125 160

High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

Body (Extra-Fine Pitch) - Metric DFCF09050RS DFCF09063RS DFCF09080RS DFCF09100RS DFCF09125RS DFCF09160RS DFCF09080R DFCF09100R DFCF09125R DFCF09160R

Body (Shank Type)

DFC Endmill Metric Lineup

øDc

øDs

ℓs L

Phone: (800) 950-5202

Cat. No.

Stock

DFC09025E DFC09032E DFC09040E DFC09050E DFC09050E-42 DFC09063E DFC09063E-42 DFC09080E DFC09080E-42 DFCM09032E DFCM09040E DFCM09050E DFCM09050E-42 DFCM09063E DFCM09063E-42 DFCM09080E DFCM09080E-42

« « « « « « « « « « « « « « « « «

Dimensions (mm) øDc øDs 25 25 32 32 40 32 50 32 50 42 63 32 63 42 80 32 80 42 32 32 40 32 50 32 50 42 63 32 63 42 80 32 80 42

Lf 40 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50

ℓs 80 80 80 80 100 80 100 80 100 80 80 80 100 80 100 80 100

w w w. s u m i c a rb i d e. co m

L 120 130 130 130 150 130 150 130 150 130 130 130 150 130 150 130 150

No. of Teeth 2 2 3 3 3 4 4 5 5 3 4 5 5 6 6 7 7

367

SumiMill SumiMill GOALMILL Cast Iron Roughing & Finishing Face Mill

GOALMILL Applicable Insert: LNGX

Features & Beneits

• Excellent surface inish capabilities of ixed pocket inserts on the • Consists periphery adjust easily and use the • Cartridges same insert as the periphery pockets LNGX inserts have 8 cutting edges • All (12 when used with both right and left Indexable Milling

hand cutters)

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling

Insert Features Cutting Edge for inishing Arc shaped chipbreaker Cutting Edge for roughing

Discon- UFO & tinuedSumiMill

Four indexes can be used in the periphery pocket if the insert is rotated.

Discontinued

Flip the insert on its side and four indexes can also be used in the inishing cartridge.

By switching the insert to a left hand cutter, FOuR MORE ROuGHING EDGES can now be used. A total of 12 indexes are possible when using both right and left hand cutters.* *Left-handed cutters are made to order

Roughing

Semi-inishing

Finishing

<50Rz

<18Rz

<12.5Rz

45°

45° w/wiper

90°

Master Tool can provide custom-made milling cutters to accommodate your speciic applications.

368

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

SumiMill SumiMill GOALMILL Cast Iron Roughing & Finishing Face Mill D1 ød a

D1 ø101.6 ød a

Fig. 3

Applicable Insert: LNGX

D1 ød a

Fig. 2

Fig. 1

GOALMILL

F øD øD øD

Efective Cutting Dia.

GOALMILL Cutter Bodies Stock

øD

øD1 GFV53000R 3.000 2.900 ● GFV54000R 4.000 3.380 ● GFV56000R 6.000 4.880 ● 8.000 6.040 GFV58000R ● NOTE: Left-handed cutters are made to order

# of Teeth

ød

Roughing

Wiper

1.000 1.500 2.000 2.500

0.375 0.625 0.761 1.00

0.220 0.385 0.438 0.560

1.060 1.060 1.000 1.595

2.000 2.000 2.500 2.500

6 10 12 20

2 2 4 4

Fig. 1 1 2 3

Indexable Milling

Catalog Number

Dimensions (inch)

2.352 3.342 5.342 7.342

Shoulder Milling Face Milling

GOALMILL Inserts & Hardware

High Feed Milling

90°

Multipurpose UFO & Modular SumiMill Tooling

Catalog Number

Dimensions (inch)

Stock L

LNGX160516PNFN-W-K244L9 ● LNGX160516PNFN-W-K246L9 0.625 ● LNGX160516PNFN-W-SN2100K ● *Torque speciications for insert screw= 26.5 in/lbs.

Insert Screw*

0.375

0.187

0.063

BFTX03588

Cartridge & Hardware

Insert Wrench TTX15W

DisconUFO & tinued SumiMill Discontinued

Micro Adjustment: • Check each of the ixed pocket milling inserts to ind the one at the highest setting.

Wiper Cartridge*

Cartridge Mount Screw

Wrench for Cartridge Mount Screw

Axial Adjustment Screw

Wrench for Adjustment Screw

GFVK5R

BX0418

LT15

ED090225E

TTX15W

• Load the wiper cartridges into the face mill body and torque the cartridge mount screw • Adjust the wiper cartridge using the axial adjustment screw so that it is .0010” ~ .0012” above the highest ixed pocket milling insert

*Insert not included with cartridge

Recommended Running Conditions Grade K244L9 K246L9 SN2100K

SFM 450~1150 400~650 1000~3000

Gray Cast Iron D.O.C.

IPT

0.004~0.030

0.004~0.015

0.010~0.080

0.004~0.010

Grade K244L9 K246L9

SFM 450~800 400~600

Ductile Cast Iron D.O.C. 0.004~0.030

IPT 0.004~0.015

*Greater depths of cut (up to 4mm) possible if wiper cartridges are removed. NOTE: If the wiper inserts will be indexed without presetting the wiper cartridge heights again, the first preset height should be from 0.001” to 0.002” (0.025 to 0.050 mm) above the highest fixed pocket periphery insert.

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

369

SumiMill

SumiMill General Purpose Milling 25º Lead Angle Face Mill

DNX Series Applicable Insert: SNMT

Features & Beneits

• For iron and steel applications of cutter body type • Combination and insert design allows for a wider application range cutting forces and V-shaped insert • Low edge together provide stable machining and less vibration

Indexable Milling

Signiicant cost savings due to 8 cutting • edges; able to achieve 1.5 times higher

V-shaped cutting edge

eiciency than the leading competitor

Insert Characteristics

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

370

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

SumiMill

Max. Depth of Cut

Radial Axial

Rake Angle

−6°

8mm

−5°

25°

P mm M K N N mmS H

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

DNX Series Applicable Insert: SNMT

øD1 øDb ød a

Fig. 3

ød a

Fig. 2

ÝÞ1 ÝÞb

Fig. 1

øD1 øDb ød a

e f øDc

ÝÞß

øDß

SumiMill DNX Bodies - Coarse Pitch

DNX43000R DNX44000R DNX44000R-1.50 DNX45000R DNX46000R DNX48000R

øDc

øD1

øDb

ød

ℓ

# of Teeth

3.000 4.000 4.000 5.000 6.000 8.000

3.303 4.315 4.303 5.303 6.303 8.303

2.250 2.870 3.750 3.750 4.380 5.120

1.750 2.000 2.500 2.500 2.500 2.500

1.000 1.250 1.500 1.500 1.500 2.500

0.375 0.500 0.625 0.625 0.625 1.000

0.220 0.280 0.380 0.380 0.380 0.560

1.020 1.020 1.000 1.060 1.060 1.595

0.531 0.656 0.780 -

0.797 1.000 1.180 -

6 7 7 8 10 12

Pitch

Coarse

Max D.O.C.

Fig.

0.314”

1 1 4 2 2 3

SumiMill DNX Bodies - Fine Pitch

DNXF43000R DNXF44000R DNX44000R-1.50 DNXF45000R DNXF46000R DNXF48000R

Shoulder Milling Face Milling High Feed Milling Multipurpose

Dimensions (in)

Sumitomo Cat. Number

Indexable Milling

Dimensions (in)

Sumitomo Cat. Number

øDc

øD1

øDb

ød

ℓ

# of Teeth

3.000 4.000 4.000 5.000 6.000 8.000

3.303 4.315 4.303 5.303 6.303 8.303

2.250 2.870 3.750 3.750 4.380 5.120

1.750 2.000 2.500 2.500 2.500 2.500

1.000 1.250 1.500 1.500 1.500 2.500

0.375 0.500 0.625 0.625 0.625 1.000

0.220 0.280 0.380 0.380 0.380 0.560

1.020 1.020 1.000 1.060 1.060 1.595

0.531 0.656 0.780 -

0.797 1.000 1.180 -

8 10 10 11 12 14

Fig. 4

Pitch

Fine

Max D.O.C.

Fig.

0.314”

1 1 4 2 2 3

Fig. 5

UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

Fig. 6

ACK300

ACP200

SNMT1205ZNEN-G SNMT1205ZNEN-H SNMT1205ZNEN-SH

ACK200

Sumitomo Cat. Number

ACK100

Inserts for DNX Series

l l «

Edge Type V shaped Straight edge

Fig. 4 5 6

Recommended Running Conditions Cast Iron Gray Cast Iron

Hardware

Steel Ductile Cast Iron

Carbon Steel

Alloy Steel

Grade

ACK200

ACK300

ACK100

ACK200

ACP200

SFM

400 ~ 1100

400 ~ 950

350 ~ 950

350 ~ 850

350 ~ 875

350 ~ 950

IPT

.004 ~ .014

.004 ~ .012

.004 ~ .010

Max. D.O.C.

~ 0.314

Phone: (800) 950-5202

Wrench TRDR15IP

w w w. s u m i c a rb i d e. co m

Screw BFTX0412IP

371

SuMIMILL

High Productivity Cast Iron Milling Cutter With Eight Cutting Edges

SPIDER MILL Applicable Insert: SNEX, SNMX

Features & Beneits • Double negative milling cutter with positive cutting insert geometry • High productivity shell mill for gray cast iron and ductile iron face milling • Eight (8) cutting edges per insert • Available in the new grades ACK100 and ACK200

Indexable Milling

• Unique positive chipbreaker insert provides less cutting force, more productivity and longer tool life Figure 2

Figure 1

ød

ød1 a

Shoulder Milling

E F

Face Milling ød2

High Feed Milling

ød3

øD

Multipurpose UFO &Modular SumiMill Tooling

Spider Mill Cutter Bodies Sumitomo Cat. No.

Discon- UFO & tinuedSumiMill Discontinued

Status

SDP42000R SDP42500R SDP43000R SDP53000R SDP54000R SDP55000R SDP56000R

l l l l l l l

ød 1.500" 1.750" 2.250” 2.250" 2.756" 3.750" 4.380"

øD 2.000" 2.500 3.000 3.000" 4.000" 5.000" 6.000"

F 1.750" 1.750" 1.750" 1.750" 2.000" 2.500" 2.500"

ød1 0.750" 1.000" 1.000" 1.000" 1.250" 1.500" 1.500"

Dimensions (Inch) ød2 ød3 0.406" 0.609" 0.531" 0.797" 0.531" 0.797" 0.531" 0.797" 0.656" 1.030" N/A 2.000" N/A 2.000"

E 1.020" 1.020" 1.020" 1.020" 1.090" 1.060" 1.060"

a 0.312" 0.375" 0.375" 0.385" 0.515" 0.635" 0.635"

I.C. 0.500" 0.500" 0.500" 0.625" 0.625" 0.625" 0.625"

Pitch 4 5 6 5 7 8 10

Fig. 1 1 1 1 1 2 2

• USA stocked item Inserts

Hardware R

I.C.

Sumitomo Cat. No.

SNMX120412DP SNEX156612DP • USA stocked item

Dimensions (Inches)

ACK100 ACK200

CVD Coated

I.C.

• • • •

0.500 0.625

0.1875 0.2660

0.031 0.047

Applicable Cutter

Insert Screw

SDP4n000R

BFTX0412N

TRD15

SDP5n000R

BFTX0513N

TTX20

Torque specifications for BFTX0513N is 45-49 in/lbs.

See pages 613-615 for recommended running parameters

372

Phone: (800) 950-5202

Wrench

w w w. s u m i c a rb i d e. co m

HIGH FEED MILLING Pages 373-377

Indexable Milling Shoulder Milling

INDEXABLE MILLING CuTTERS

PAGES

Face Milling High Feed Milling

MSX Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .374-376 MS Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377

Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

373

SumiMill

Rake Radial −3°to −8° Angle Axial 8°

MSX SERIES

.039”

.059”

70 °

.079”

(WDMT08)

(WDMT06)

70 °

(WDMT12)

.098”

P M K N N S H

70 °

Steel

●

Stainless Steel

●

Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

●

● ¡

(WDMT14)

Applicable Insert: WDMT

■ General Features The Metal Slash Mill MSX Type is a multi-purpose cutter capable of roughing at ultra-high feeds. Its wide application range dramatically boosts efficiency. Inserts are available in four sizes to cover a wide variety of milling needs

Up to 0.055 IPT feed rates!

Indexable Milling

■ Characteristics

1 4 2 3

1. Highly Durable Body Special surface treatment improves scratch resistance 2. Versatile Machining Operations Use for ramping, helical, and drilling work

Double Lock

Shoulder Milling

With oil hole

Improved chip evacuation with air or coolant supply hole and specially shaped pocket design

Face Milling

Insert Shape

Unique tool shape packs cutting performance and cutting edge strength

High Feed Milling

Extra-strong clamping ensures stable cutting performance (Single clamp for ø22mm or smaller diameters)

■ Corner Finishing Fig1

Multipurpose

Fig2 Corner R

Over-cut portion Corner R

UFO &Modular SumiMill Tooling

Uncut portion Discon- UFO & tinuedSumiMill

Uncut portion

* Actual machined corners will have uncut and over-cut portions due to the shape of the inserts.

Discontinued

Fig 1 2

■ Ramping & Helical Milling

WDMT08 Type Uncut portion Over-cut portion 0.029 0 0.023 0 0.018 0.001

Fig 1 1 2

WDMT12 Type Uncut portion Over-cut portion 0.052 0 0.046 0 0.041 0 0.035 0.00004

Minimum Diameter

Helical Milling

Fig 1 1 1 2

WDMT14 Type Uncut portion Over-cut portion 0.065 0 0.059 0 0.054 0 0.048 0 0.042 0.00063

Fig 1 1 1 1 2

Maximum Diameter øD

øD

Max a p or less

Ramp Angle Max Ramping Angle

WDMT06 Type Corner R Uncut portion Over-cut portion .079 0.016 0 .098 0.010 0.003 .118 .138 .157

Center uncut portion can’t be removed with same cutter

øDc 16 17 18 20 22 25 28 32 35 40 50 63 80 100 0.750 1.000 1.250 1.500 2.000 2.500 3.000 4.000 5.000 6.000

374

WDMT06 Type Ramping Helical Milling Max. Ramping Angle Min. Max. 6˚ 00' 0.827 1.181 5˚ 00' 0.905 1.259 4˚ 30' 1 1.339 3˚ 30' 1.142 1.496 3˚ 00' 1.299 1.654 2˚ 00' 1.535 1.889

4º 00' 2º 00'

1.11 1.58

1.417 1.92

WDMT08 Type Ramping Helical Milling Max. Ramping Angle Min. Max.

7˚ 30' 5˚ 30' 4˚ 00' 3˚ 00' 2˚ 30' 2˚ 00' 2˚ 00'

1 1.142 1.378 1.614 1.929 2.165 2.559

1.496 1.654 1.889 2.126 2.441 2.677 3.071

4º 00' 2º 30' 1º 30' 1˚ 00'

1.42 1.93 2.45 3.39

1.92 2.4 2.91 3.91

Phone: (800) 950-5202

WDMT12 Type Ramping Helical Milling Max. Ramping Angle Min. Max.

6˚ 30' 5˚ 00' 4˚ 00' 2˚ 30' 2˚ 00'

1.654 1.889 2.284 3.071 4.055

2.441 2.677 3.071 3.858 4.882

6º 30' 4º 00' 2˚ 30' 1º 30' 1˚ 00' 0˚ 30'

1.62 2.13 3.08 4.08 5.08 7.08

2.4 2.91 3.91 4.91 5.91 7.91

WDMT14 Type Ramping Helical Milling Max. Ramping Angle Min. Max.

6˚ 00' 3˚ 30' 2˚ 00' 1˚ 30' 1˚ 00'

2.087 2.874 3.898 5.236 6.811

3.071 3.858 4.882 6.221 7.795

3˚ 30' 2˚ 30' 1º 30' 1˚ 00' 0˚ 30' 0˚ 30'

2.90 3.90 4.90 6.90 8.90 10.90

3.91 4.91 5.91 7.91 9.91 11.91

w w w. s u m i c a rb i d e. co m

h Rake Radial −3°to −8° Angle Axial 8°

.039”

70 °

.059”

70 °

.079”

(WDMT08)

(WDMT06)

70 °

(WDMT12)

SumiMill -Inch

P M K N N S H

.098”

Steel

70 °

●

Stainless Steel

●

Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

●

MSX SERIES

● ¡

(WDMT14)

Applicable Insert: WDMT

øDc

øDs

ℓs

Teeth

MSX20750eW

0.750

5.125

2.000

2.031

MSX20750eLC

0.750

8.000

2.000

6.000

MSX31000eW

1.000

4.781

2.500

2.281

MSX31000eLC

1.000

10.000

2.500

7.500

MSXF31000eW

1.000

4.781

2.500

2.281

MSXF31250eW

1.250

4.781

2.500

2.281

MSXF31500eW

1.500

4.781

2.500

2.281

MSX41250eW

1.250

4.781

2.500

2.281

MSX41250eLC

1.250

10.000

2.500

7.500

MSX41500eW

1.500

1.250

4.781

2.500

2.281

MSX41500eLC

1.500

10.000

2.500

7.500

MSXF41500eW

1.500

4.781

2.500

2.281

Insert Type

øDc

Catalog Number

øDsh7

MSX Endmills - Inch

WDMT06

WDMT08

Indexable Milling

WDMT12

Shoulder Milling

Insert

2.000 2.500 3.000 4.000 4.000 2.000

1.850 2.362 2.756 3.740 3.740 1.850

2.000 2.000 2.000 2.500 2.500 2.000

0.750 1.000 1.000 1.250 1.500 0.750

0.312 0.375 0.375 0.500 0.625 0.312

0.190 0.220 0.220 0.280 0.380 0.190

0.750 0.750 0.750 0.750 1.000 0.750

0.609 0.797 0.797 1.000 2.000 0.609

0.406 0.530 0.530 0.656 0.781 0.406

4 5 6 7 7 5

WDMT12

2.000 2.500 3.000 4.000 4.000 5.000 6.000

1.850 2.362 2.756 3.740 3.740 3.937 3.937

2.000 2.000 2.000 2.500 2.500 2.500 2.500

0.750 1.000 1.000 1.250 1.500 1.500 1.500

0.312 0.375 0.375 0.500 0.625 0.625 0.625

0.190 0.220 0.220 0.280 0.380 0.380 0.380

0.750 0.750 0.750 0.750 1.000 1.000 1.000

0.609 0.797 0.797 1.000 2.000 2.000 2.000

0.406 0.531 0.531 0.656 0.781 0.781 0.781

4 5 5 6 6 7 8

WDMT14

Insert

ACK300

ACM200

ACK200

ACP300

Strong Edge

WDMT0603ZDTR WDMT0804ZDTR WDMT1205ZDTR WDMT1406ZDTR WDMT0603ZDTR-H WDMT0804ZDTR-H WDMT1205ZDTR-H WDMT1406ZDTR-H

l l l l l l l l

Insert Dimensions (in) W

l l l l l l l l

.250 .335 .472 .551 .250 .335 .472 .551

.0591 .0787 .0787 .0787 .0591 .0787 .0787 .0787

.1181 .1575 .1969 .2362 .1181 .1575 .1969 .2362

Hardware

High Feed Milling

WDMT08

Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill

Discontinued

ød1

4 5

ACP200

General Purpose

ℓ1

1.500 1.339 1.530 0.750 0.312 0.190 0.750 0.609 0.406 2.000 1.850 2.000 0.750 0.312 0.190 0.750 0.609 0.406

Type

ø ø

ød

MSX52000R MSX52500R MSX53000R MSX54000R-1.25 MSX54000R-1.50 MSX55000R MSX56000R

øD1

Face Milling

MSX42000R MSX42500R MSX43000R MSX44000R-1.25 MSX44000R-1.50 MSXM42000R

● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

øDc

No. of ød2 Teeth

ø ø ø

MSX31500R MSX32000R

Dimensions (in)

ACM300

Catalog Number

Stock

MSX Shell Mill - INCH

Max Depth of Cut (In.) .039 .059 .079 .098 .039 .059 .079 .098

General Purpose edge

H : Strong edge

General (First choice)

Interrupted Cutting

Sharper Edge

Emphasis on Fracture Resistance

Screw

Wrench

Clamp

Ring

Clamp Screw

Applicable Cutter

BFTX02505IP BFTX0305IP BFTX0306IP BFTX0409IP BFTX0511IP

TRDR08IP TRDR08IP TRDR08IP TRDR15IP TRDR20IP

CCH3.5 CCH3.5 CCH3.5 CCH4.5

CR3 CR3 CR3 CR3

BFTX03510IP08 BFTX03510IP08 BFTX03510IP15 BFTX04513IP20

MSX20000 MSX30000 ≤1.0" MSX30000 >1.0" MSX40000 MSX50000

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

375

SumiMill - Metric

Rake Radial −3°to −8° Angle Axial 8°

MSX SeRIeS

.039”

70 °

(WDMT06)

.059”

70 °

.079”

(WDMT08)

70 °

P M K N N S H

.098”

(WDMT12)

70 °

Steel

●

Stainless Steel

●

Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

●

(WDMT14)

øDsh7

Fig2

16 16 17 18 20 20 22 25 25

16 16 16 16 20 20 20 25 25

ℓs

30 70 20 20 50 100 30 60 120

80 80 130 130 80 80 150 80 130

110 150 150 150 130 180 180 140 250

Weight (kg) 0.2 0.2 C 0.2 0.2 0.3 0.4 0.4 0.5 0.8

No. of Teeth 2 2 2 2 2 2 3 3 3

Weight (kg) 0.3 0.3 0.4 0.4 0.8 0.9 0.8 1.4 1.5

Fig 1 1 1 1 1 1 1 1 1

« « « « « « « « «

20 20 22 25 25 28 32 32 35

20 20 20 25 25 25 32 32 32

ℓs

50 100 30 60 120 40 70 120 50

80 80 150 80 130 210 80 130 200

130 180 180 140 250 250 150 250 250

■ MSX Shell Mill - Metric Fig2

ø ø

ø c ø 1

ø ø ø

Discontinued

f f

Work Material

Grade

Cutting Speed vc (SFM)

General Steel Below 200HB

ACP200 330-500-650

Alloy Steel Below 45HRC

ACP200 260-430-590

Stainless Steel ACP300 260-400-500 SUS304, Others K Cast Iron FC,FCD H

ACK200 330-500-650 ACK300

ACK200 130-260-330 Hardened Steel ACK300 Below 50HRC

Fig

Cat. No.

1 1 1 2 2 2 2 2 2

MSX 14040eS MSX 14040eM MSX 14050eS MSX 14050eM MSX 14063eS MSX 14063eM

« « « « « «

Insert Type WDMT 06 WDMT 08 WDMT 12 WDMT 14 WDMT 06 WDMT 08 WDMT 12 WDMT 14 WDMT 06 WDMT 08 WDMT 12 WDMT 14 WDMT 06 WDMT 08 WDMT 12 WDMT 14 WDMT 06 WDMT 08 WDMT 12 WDMT 14

32 32 35 40 40 50

32 32 32 32 32 42

ℓs

70 120 50 50 50 50

80 130 200 100 200 200

L 150 250 C 250 150 250 250

No. of Teeth 2 2 2 3 3 4

Weight (kg) 0.8 1.4 1.4 0.9 1.5 2.6

No. of Teeth 2 2 3 3 4 4

Weight (kg) 0.9 1.5 1.5 2.5 1.7 2.8

Dimensions (mm)

øDc øDs 40 40 50 50 63 63

32 32 42 42 42 42

ℓs

50 50 50 50 50 50

100 200 100 200 100 200

150 250 150 250 150 250

2 2 2 2 2 2

Fig 2 2 2 2 2 2

Inserts are not included.

øDc 40 50 63 50 63 80 100 80 100

øD1 37 47 60 47 60 76 96 76 96

The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the BT50 machine tool.the above cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length is 3 times tool diameter) or less. When tool overhang is more than L/D=3 and less than or equal L/D=5, settings should be adjusted to approximately 70 to 80% of those indicated in the above cutting conditions (i.e. a p and fz). When tool overhang is more than L/D=5 and less than or equal L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above cutting conditions (i.e. a p and fz).

376

Fig

Dimensions (mm) No. of Weight Fig. Insert Lf ød a b ℓ1 ød1 ød2 Teeth (kg) 45 16 8.4 5.6 18 13.5 9 4 0.2 1 WDMT08 MSX08040RS « 50 22 10.4 6.3 20 18 11 4 0.3 1 MSX12050RS « WDMT12 50 22 10.4 6.3 20 18 11 5 0.6 1 MSX12063RS « 50 22 10.4 6.3 20 17 11 3 0.3 1 MSX14050RS « 50 22 10.4 6.3 20 18 11 4 0.6 1 MSX14063RS « 63 27 12.4 7.0 25 20 13.5 5 1.4 1 MSX14080RS « WDMT14 63 32 14.4 8.5 32 44 6 2.2 2 MSX14100RS « 31.75 12.7 8.0 32 28 17 5 1.3 1 63 MSX14080R « 63 31.75 12.7 8.0 32 28 17 6 2.4 1 MSX14100R « (a p: Depth of Cut fz: Feed Rate) endmill Type Shell Type ø16 ø20 ø25 ø32 ø40 ø50/ø63 ø80/ø100 ap fz ap fz ap fz ap fz ap fz ap fz fz ap (in.) (in./t) (in.) (in./t) (in.) (in./t) (in.) (in./t) (in.) (in./t) (in.) (in./t) (in.) (in./t) 0.032 0.032 0.032 0.032 - 0.039 0.039 0.039 0.047 0.039 0.047 - 0.047 0.055 0.047 0.055 0.047 0.055 - 0.059 0.059 0.059 0.059 0.059 0.059 0.028 0.032 0.028 0.032 - 0.032 0.039 0.032 0.047 0.032 0.047 - 0.039 0.055 0.039 0.055 0.039 0.055 - 0.051 0.059 0.051 0.059 0.051 0.059 0.032 0.028 0.032 0.028 - 0.039 0.032 0.039 0.032 0.039 0.032 - 0.047 0.047 0.047 0.047 0.047 0.047 - 0.059 0.051 0.059 0.051 0.059 0.051 0.032 0.039 0.032 0.039 - 0.039 0.047 0.039 0.055 0.039 0.055 - 0.047 0.059 0.047 0.059 0.047 0.059 - 0.059 0.071 0.059 0.071 0.059 0.071 0.020 0.020 0.020 0.020 - 0.020 0.024 0.020 0.032 0.020 0.032 - 0.024 0.039 0.024 0.039 0.024 0.039 - 0.039 0.047 0.039 0.047 0.039 0.047 Catalog Number

Fig1

« « « « « «

Stock

Multipurpose

MSX 08020eS MSX 08020eM MSX 08022eM MSX 08025eS MSX 08025eM MSX 08028eM MSX 08032eS MSX08032eM MSX 08035eM

øDc øDs

MSX 12032eS MSX 12032eM MSX 12035eM MSX 12040eS MSX 12040eM MSX 12050eM

Dimensions (mm)

øDc øDs

■ Body Insert: WDMT14 Type

Stock

High Feed Milling

Cat. No.

Dimensions (mm)

Cat. No.

Stock

øDc øDs

■ Body Insert: WDMT12 Type

No. of Teeth 2 2 2 2 3 3 3 3 3

« « « « « « « « «

Stock

Face Milling

Discon- UFO & tinuedSumiMill

MSX 06016eS MSX 06016eM MSX 06017eM MSX 06018eM MSX 06020eS MSX 06020eM MSX 06022eM MSX 06025eS MSX 06025eM

Dimensions (mm)

■ Body Insert: WDMT08 Type

Shoulder Milling

UFO &Modular SumiMill Tooling

Cat. No.

Stock

Indexable Milling

■ Body Insert: WDMT06 Type

Fig1

øDc

■ MSX End Mill - Metric

øDsh7

Applicable Insert: WDMT

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

SumiMill

Metal Slash Mill High Feed Milling Cutter

MS SERIES Applicable Insert: SDMW/SDEW

Features & Beneits • Screw-on insert assembly • U.S. stock standard bodies available in 2.000” - 4.000” diameters Worldwide stock includes 63.0 mm - 125 mm • High feed rates (Maximum feed rate = 0.078” IPT) result in high productivity milling øD1 ød a

• Insert grades available for carbon steel, stainless steel, cast iron, & die steel

Fig 2

øD1 ød a

Indexable Milling

• Unique design directs cutting forces into the machine spindle to facilitate high feed rates even in low rigidity conditions

Fig 1

• Four corner insert design yields low tooling costs per part

øD3 øD2

øD2 øD øD

Shoulder Milling

MS Mill Availability Stock

D D1 MS14020SR 2.000 1.500 MS14025SR 2.500 1.750 MS14030R 3.000 2.250 MS14040R 4.000 2.870 MS14063RS « 63.0 59.0 MS14080R « 80.0 60.0 MS14100R « 100.0 70.0 MS14125R « 125.0 80.0 • USA stocked item « Worldwide Warehouse item

• • • •

Programmed Radius Chart

D2 0.609 0.797 0.797 1.000 18.0 20.0 46.0 56.0

Fig 4

.079 .098 .118 .138 .158 .177 .197

2.0 2.5 3.0 3.5 4.0 4.5 5.0

0.064 0.058 0.051 0.0455 0.038 0.032 0.025

1.628 1.464 1.300 1.136 0.972 0.808 0.644

0 0 0 0 0.0005 0.005 0.010

0 0 0 0 0.014 0.118 0.258

1 1 1 1 2 2 2

Ramp Angle SDMW (SDEW)1406ZDTR

Ramp Angle

2.0 2.5 3.0 4.0 63 80 100 125

2º 00' 1º 30' 1º 10' 0º 49' 1º 00' 0º 50' 0º 30' 0º 30'

Max. Ad: .039 in (.015mm)

R: .079 in (.003mm)

Helical Milling Min øD Max øD 3.189 3.858 4.213 4.882 5.197 5.866 7.205 7.874 106 123 140 157 180 197 230 247

Phone: (800) 950-5202

Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling

Sumitomo Cat. No. SDEW1406ZDTR SDMW1406ZDTR

Thickness

15°

Dimensions (Inches)

CS3000 ACK200 ACK300 ACP200 ACP300

Fig.

1 1 1 1 1 1 2 2

Discontinued

I.C. + 0.001" -

Thickness

Coated

Remains

SDMW (SDEW)1406ZDTR Over Remains Cut

Fig.

I.C.

Cutting Edge dia.

No. of Teeth 4 4 5 6 4 5 6 7

Over Cut + 0.003" -

E 1.020 1.020 1.020 1.020 26.0 31.0 32.0 38.0

Inserts

Fig. 2

Remains

b 0.190 0.220 0.220 0.280 6.3 6.0 8.0 10.0

DisconUFO & tinued SumiMill

Fig 3

Fig. 1

a 0.319 0.375 0.375 0.500 10.4 9.5 12.7 15.9

15°

Sumitomo Cat. No.

Dimensions (Inch / mm) D3 F d 0.406 1.750 0.750 0.531 1.750 1.000 0.531 1.750 1.000 0.656 2.000 1.250 11.0 40.0 22.0 13.0 50.0 25.4 – 50.0 31.8 – 63.0 38.1

I.C.

Fig.

• • • • • •

0.551 0.551

0.236 0.236

0.079 0.079

0.197 0.197

4 3

« «« «

SDEW = Ground tolerance inserts • USA stocked item « Worldwide Warehouse item Hardware

Applicable Cutter

Insert Screw

Wrench

MS 1400 series

BFTX0513N

TTX20

Torque specifications for BFTX0513N is 45-55 in/lbs.

Recommended Running Conditions Material Carbon Steel Die Steel Stainless Steel Cast Iron

Cutting Speed (SFM)

Feed Rate (IPT)

Depth of Cut (Inch)

500 ~ 820 325 ~ 650 525 ~ 650 325 ~ 650

< 0.078 < 0.059 < 0.039 < 0.059

< 0.059 < 0.059 < 0.059 < 0.078

Recommended Grades ACP200, ACP200, ACM300, ACK200,

ACP300 ACP300 ACM200 ACK300

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377

1-800-950-5202 www.sumicarbide.com Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

MuLTI-PuRPOSE MILLING Pages 379-392

Indexable Milling Shoulder Milling

INDEXABLE MILLING CuTTERS

Face Milling

PAGES

RSX Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380-383 WRCX Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384-385 WBMR Ballnose Endmills (Roughing Endmill) . . . 386-388

High Feed Milling Multipurpose UFO & Modular SumiMill Tooling

WBMF Ballnose Endmills (Finishing Endmill). . . . 389-390

DisconUFO & tinued SumiMill

WMM Endmills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391-392

Discontinued

379

Wave Radius Mill Radius Cutter for Stainless Steel & Exotic Material

RSX Series

Features & Beneits • Wide application range that includes face milling, ramping, slotting, 3-D interpolation, and helical boring • A highly durable body made of special alloyed steel and protected by a hard surface treatment

Indexable Milling

• Pocket design eliminates insert rotation during aggresive machining

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling

Low Cutting Force

Discon- UFO & tinuedSumiMill Discontinued

Work piece: 304 Stainless Steel Cutter: RSXF12050RS (2” cutter) Cutting conditions: Vc= 650 SFM fz=0.02 in/t ap=.079 in. ae=0.39 in., WET

WRCX

RSX

Comp. A

Comp. B

Low Vibration Work piece: 304 Stainless Steel Cutter: RSXF12050RS (2” cutter) Cutting conditions: Vc= 650 SFM fz=0.02 in/t ap=.079 in. ae=0.39 in., DRY

WRCX

380

RSX

Phone: (800) 950-5202

Comp. A

Comp. B

w w w. s u m i c a rb i d e. co m

5mm

-5°

6mm

P MK N N S H

8mm

Steel

Axial 10°

RDET10

RDET12

Stainless Steel

Cast Iron

Non-Ferrous Aluminium Metal

●

RDET16

RSX Series

Exotic Hardened Steel Alloy

●

Fig 1 Fig. 3

Fig. 1

øD

Fig. 2

àá

âã l2

D d

øDb ød

ød

Radial Rake Angle

d d D

ød2 ød1 øDc

RSX31000EW RSX31250EW RSX31500EW RSX41250EW RSX41500EW RSXF31000EW RSXF31000ELC RSXF31250EW RSXF31250ELC RSXF31500EW RSXF31500ELC RSXF41250EW RSXF41250ELC RSXF41500EW RSXF41500ELC

φD

φd

Insert Type

# of Inserts

Shank Style

Weight (lbs)

Max Ramp Angle

Fig.

● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

1.000 1.250 1.500 1.250 1.500 1.000 1.000 1.250 1.250 1.500 1.500 1.250 1.250 1.500 1.500

1.000 1.250 1.250 1.250 1.250 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250

4.340 4.340 4.340 4.340 4.340 4.340 10.000 4.340 10.000 4.340 10.000 4.340 10.000 4.340 10.000

2.060 2.060 2.060 2.060 2.060 2.060 3.750 2.060 3.750 2.060 3.750 2.060 3.750 2.060 3.750

2.280 2.280 2.280 2.280 2.280 2.280 6.250 2.280 6.250 2.280 6.250 2.280 6.250 2.280 6.250

RDET10 RDET10 RDET10 RDET12 RDET12 RDET10 RDET10 RDET10 RDET10 RDET10 RDET10 RDET12 RDET12 RDET12 RDET12

2 3 3 2 3 3 3 4 4 4 4 3 3 4 4

Weldon Weldon Weldon Weldon Weldon Weldon Cylindrical Weldon Cylindrical Weldon Cylindrical Weldon Cylindrical Weldon Cylindrical

0.95 1.15 1.25 1.20 1.50 1.00 2.00 1.25 2.75 1.40 3.25 1.40 3.50 1.65 4.00

10° 15’ 6° 45’ 4 ° 45’ 12° 30’ 8° 30’ 10° 15’ 10° 15’ 6° 45’ 6° 45’ 4 ° 45’ 4 ° 45’ 12° 30’ 12° 30’ 8° 30’ 8° 30’

2 2 2 2 2 2 1 2 1 2 1 2 1 2 1

Indexable Milling

Catalog No.

Stock

RSX End Mill - INCH

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

Catalog N RSX32000R RSX42000R RSX42500R RSX43000R RSX44000R-1.25 RSX44000R-1.50 RSX45000R RSX46000R RSX52500R RSX53000R RSX54000R-1.25 RSX54000R-1.50 RSX55000R RSX56000R RSXF32000R RSXF42000R RSXF42500R RSXF43000R RSXF44000R-1.25 RSXF44000R-1.50 RSXF45000R RSXF46000R RSXF52500R RSXF53000R RSXF54000R-1.25 RSXF54000R-1.50 RSXF55000R RSXF56000R

Stock

RSX Shell Mill - INCH φDc

φDb

φd

φd2

φd1

ℓ

Insert Type

# of Inserts

Weight (lbs)

Max Ramp Angle

Fig.

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

2.000 2.000 2.500 3.000 4.000 4.000 5.000 6.000 2.500 3.000 4.000 4.000 5.000 6.000 2.000 2.000 2.500 3.000 4.000 4.000 5.000 6.000 2.500 3.000 4.000 4.000 5.000 6.000

1.500 1.500 1.750 2.250 2.870 2.870 3.750 4.380 1.750 2.250 2.870 2.870 3.750 4.380 1.500 1.500 1.750 2.250 2.870 2.870 3.750 4.380 1.750 2.250 2.870 2.870 3.750 6.000

1.750 1.750 1.750 1.750 2.000 2.500 2.500 2.500 1.750 1.750 2.000 2.500 2.500 2.500 1.750 1.750 1.750 1.750 2.000 2.500 2.500 2.500 1.750 1.750 2.000 2.500 1.500 4.380

0.750 0.750 1.000 1.000 1.250 1.500 1.500 1.500 1.000 1.000 1.250 1.500 1.500 1.500 0.750 0.750 1.000 1.000 1.250 1.500 1.500 1.500 1.000 1.000 1.250 1.500 1.500 1.500

0.406 0.406 0.531 0.531 0.656 0.781 0.781 0.781 0.531 0.531 0.656 0.781 0.781 0.781 0.406 0.406 0.531 0.531 0.656 0.781 0.781 0.781 0.531 0.531 0.656 0.781 0.781 1.500

0.609 0.609 0.797 0.797 1.000 2.000 2.000 2.000 0.797 0.797 1.000 2.000 2.000 2.000 0.609 0.609 0.797 0.797 1.000 2.000 2.000 2.000 0.797 0.797 1.000 2.000 2.000 0.781

0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 0.750 0.750 0.750 1.000 1.000 1.000 0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 0.750 0.750 0.750 1.000 1.000 1.000

0.312 0.312 0.375 0.375 0.500 0.625 0.625 0.625 0.375 0.375 0.500 0.625 0.625 0.625 0.312 0.312 0.375 0.375 0.500 0.625 0.625 0.625 0.375 0.375 0.500 0.625 0.625 1.312

RDET10 RDET12 RDET12 RDET12 RDET12 RDET12 RDET12 RDET12 RDET16 RDET16 RDET16 RDET16 RDET16 RDET16 RDET10 RDET12 RDET12 RDET12 RDET12 RDET12 RDET12 RDET12 RDET16 RDET16 RDET16 RDET16 RDET16 RDET16

4 4 5 6 7 7 8 9 4 5 7 7 8 9 6 5 6 8 9 9 11 12 5 6 8 8 9 10

0.80 0.70 1.1 1.75 3.75 4.00 7.60 11.90 0.95 1.50 4.25 4.90 7.1 11.2 0.75 0.65 1.05 1.75 4.75 5.25 7.5 11.75 0.85 1.55 3.25 4.35 6.4 10.5

3° 15’ 5° 30’ 4° 3° 2° 2° 1° 30’ 1° 5° 50’ 4° 20’ 2° 50’ 2° 1° 30’ 1° 3° 15’ 5° 30’ 4° 3° 2° 2° 1° 30’ 1° 5° 50’ 4° 20’ 2° 50’ 2° 1° 30’ 1°

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

Phone: (800) 950-5202

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381

Radial

RSX Series Fig 1

5mm

-5°

6mm

P MK N N S H

8mm

Rake Angle

Fig 2

øDb ød

Stainless Steel

Steel

Axial 10°

Fig 3

øDb ød

RDET10

RDET12

Fig 4

øDb ød

Cast Iron

Non-Ferrous Aluminium Metal

●

RDET16

Fig 5

øDb ød

Exotic Hardened Steel Alloy

●

øDb PCD 66.7 ød

ø17 ød2 ød1 øDc

ød2 ød1 øDc

4-ø14

ød1 øDc

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill

Catalog No. RSX10040RS RSX10050RS RSX10052RS RSX12040RS RSX12050RS RSX12052RS RSX12063RS RSX12066RS RSX12080RS RSX12100RS RSX16063RS RSX16080RS RSX16100RS RSX16125RS

Stock

Indexable Milling

RSX Shell Mill - Metric φDc

φDb

φd

ℓ

φd1

φd2

Insert Type

# of Inserts

Weight (lbs)

Max. Ramp Angle

Fig.

« « « « « « « « « « « « « «

40 50 52 40 50 52 63 66 80 100 63 80 100 125

34 40 40 32 40 40 40 55 55 70 50 55 70 80

40 40 40 40 40 40 40 50 50 50 40 50 50 63

16 22 22 16 22 22 22 27 27 32 22 27 32 40

8.4 10.4 10.4 8.4 10.4 10.4 10.4 12.4 12.4 14.4 10.4 12.4 14.4 16.4

5.6 6.3 6.3 5.6 6.3 6.3 6.3 7.0 7.0 8.5 6.3 7.0 8.532 9.5

18 20 20 18 20 20 20 25 25 32 20 25 32 29

14 18 18 13.5 18 18 18 20 20 46 18 20 46 52

9 11 11 9 11 11 11 14 14 11 14 29

RDET10 RDET10 RDET10 RDET12 RDET12 RDET12 RDET12 RDET12 RDET12 RDET12 RDET16 RDET16 RDET16 RDET16

4 5 5 3 4 4 5 6 6 6 4 5 6 6

0.45 0.66 0.89 0.45 0.66 0.66 0.89 1.54 2.20 3.09 1.10 1.98 2.87 5.73

4° 30’ 3° 15’ 3° 10’ 8° 00’ 5° 30’ 5° 15’ 4° 00’ 3° 45’ 2° 50’ 2° 10’ 6° 00’ 4° 10’ 3° 00’ 2° 20’

1 1 1 1 1 1 1 1 1 3 1 1 3 1

RSX Shell Mill - Metric (with Inch Arbor)

Discontinued

RSX12080R RSX12100R RSX16080R RSX16100R RSX16125R

« « « « «

80 100 80 100 125

55 70 55 70 80

50 63 50 63 63

1.0 in. 1.25 in. 1.0 in. 1.25 in. 1.50 in.

9.5 12.7 9.5 12.7 15.9

6.0 8.0 6.0 8.0 10.0

25 32.5 25 32.5 35.5

20 46 20 46 55

13 28 13 28 30

RDET12 RDET12 RDET16 RDET16 RDET16

6 6 5 6 6

2.20 4.19 1.98 3.97 5.95

2° 50’ 2° 10’ 4° 10’ 3° 00’ 2° 20’

1 2 1 2 1

34 40 40 32 40 40 40 55 55 70 50 55 70 80 130

40 40 40 40 40 40 40 50 50 50 40 50 50 63 63

16 22 22 16 22 22 22 27 27 32 22 27 32 40 40

8.4 10.4 10.4 8.4 10.4 10.4 10.4 12.4 12.4 14.4 10.4 12.4 14.4 16.4 16.4

5.6 6.3 6.3 5.6 6.3 6.3 6.3 7.0 7.0 8.5 6.3 7.0 8.5 9.5 9.5

18 20 20 18 20 20 20 25 25 32 20 25 32 29 29

14 18 18 13.5 18 18 18 20 20 46 18 20 46 52 88

9 11 11 9 11 11 11 14 14 11 14 29 -

RDET10 RDET10 RDET10 RDET12 RDET12 RDET12 RDET12 RDET12 RDET12 RDET12 RDET16 RDET16 RDET16 RDET16 RDET16

5 6 6 4 5 5 6 7 7 10 4 6 6 8 10

0.45 0.66 0.66 0.45 0.66 0.66 0.88 1.54 1.98 2.86 0.88 1.75 2.86 5.51 10.58

4° 30’ 3° 15’ 3° 10’ 8° 00’ 5° 30’ 5° 15’ 4° 00’ 3° 45’ 2° 50’ 2° 10’ 6° 00’ 4° 10’ 3° 00’ 2° 20’ -

1 1 1 1 1 1 1 1 1 3 1 1 3 1 5

1.0 in. 1.25 in. 1.0 in. 1.25 in. 1.5 in. 2.0 in.

9.5 12.7 9.5 12.7 15.9 19.0

6.0 8.0 6.0 8.0 10.0 11.0

25 32.5 25 32.5 35.5 38

20 46 20 46 55 72

13 28 13 28 30 -

RDET12 RDET12 RDET16 RDET16 RDET16 RDET16

7 10 6 7 8 10

2.20 3.97 1.75 3.75 5.73 9.48

2° 2° 4° 3° 2°

1 2 1 2 1 4

RSX Shell Mill - Metric RSXF10040RS RSXF10050RS RSXF10052RS RSXF12040RS RSXF12050RS RSXF12052RS RSXF12063RS RSXF12066RS RSXF12080RS RSXF12100RS RSXF16063RS RSXF16080RS RSXF16100RS RSXF16125RS RSXF16160RS

« « « « « « « « « « « « « « «

40 50 52 40 50 52 63 66 80 100 63 80 100 125 160

RSX Shell Mill - Metric RSXF12080R RSXF12100R RSXF16080R RSXF16100R RSXF16125R RSXF16160R

« « « « « «

80 100 80 100 125 160

(with Inch Arbor) 55 70 55 70 80 100

50 63 50 63 63 63

«: Worldwide Warehouse Item

382

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50’ 10’ 10’ 00’ 20’ -

Radial

5mm

-5°

6mm

P MK N N S H

8mm

Rake Angle

Steel

Axial 10°

RDET10

Stainless Steel

Cast Iron

Non-Ferrous Aluminium Metal

Exotic Hardened Alloy Steel

●

RDET16

●

RSX Series øDc

øDS h7

øD2

RDET12

Stock

RSX End Mill - Metric Catalog No.

φDc

φD2

ℓf

Insert Type

# of Inserts

Weight (lbs)

Ramp Angle

Fig.

25 32 32 25 32 32

20.3 27.1 25.6 20.3 27.1 25.6

50 50 50 50 50 50

80 80 80 80 80 80

130 130 130 130 130 130

RDET10 RDET10 RDET12 RDET10 RDET10 RDET12

2 3 2 3 4 3

0.88 1.54 1.54 0.88 1.54 1.54

10° 30’ 6° 45’ 12° 30’ 10° 30’ 6° 45 ‘ 12° 30’

1 1 1 1 1 1

Insert & Parts Information

Cutting Conditions

Dimensions

RDET10T3M0EN-G RDET10T3M0EN-H RDET1204M0EN-G RDET1204M0EN-H RDET1606M0EN-G RDET1606M0EN-H

● ● ● ● ● ●

● ● ● ● 0.394 0.156 ● ● ● ● ● ● ● ● 0.472 0.187 ● ● ● ● ● ● ● ● 0.629 0.256 ● ● ● ● ●: U.S.A. Stock Item

Parts Applicable Cutters

Wrench

Insert Screw

Recommended Tightening Torque Inch / LBs

RSX30000 Cutters BFTX03584IP TRDR15IP RSX40000 Cutters BFTX0409IP RSX50000 Cutters TRDR20IP BFTX0409IP

Heat

Thickness

ACP200 ACK300 ACM100 ACM200 ACM300

I.C.

Inserts

Work Material

Stainless Steel Cr-Ni Based Cr Based

ISO

Titanium Resistant Alloy

Indexable Milling

« 25 « 32 « 32 « 25 « 32 « 32 «: Worldwide Warehouse Item

RSX10025ES RSX10032ES RSX12032ES RSXF10025ES RSXF10032ES RSXF12032ES

φDs

Ferrite System

Cutting Speed Hardness vc(sfm) Min - Max 200 HB 500 - 650

Feed Rate fz(ipt) Min - Max

Recommended Grade

0.006 – 0.014

ACM300

Martensitic

200~330HB

250 - 600

0.006 – 0.014

ACM300

Austenitc

200 HB

500 - 650

0.006 - 0.014

ACM300

400 Series

230~270HB

250 - 600

0.006 - 0.014

ACM200

200 - 525

0.006 - 0.014

ACM200

65 - 130

0.004 - 0.012

Precipitation 330HB Hardening Ni Based Material 250~350HB System

Pure Titanium (Rm400) 200 - 325 0.004 – 0.012 α+β (Rm1050) 130 - 200 0.004 – 0.012 Alloy System NOTE: The cutting conditions above are a guide. Actual Conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill

ACM100 ACM200

Discontinued

25 25 45

Good

ACM Grade Information

Wear Resistance

(CVD)

Fracture Resistance

Good

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383

Multi-purpose Milling Multi-application WaveMill

WRCX SERIES Applicable Insert: QPMT, QPET

Features & Beneits corner polygon inserts withstand extraordinary feed rates while • 8providing improved inishes durable cutter body made of special alloyed steel and • Highly protected by a hard surface treatment Wide application range that includes face milling, ramping, slotting, • 3-D interpolation, and helical boring design eliminates • Pocket aggressive machining

insert rotation and breakage during

Indexable Milling

• Wide lute relief provides excellent chip evacuation Application Examples

Shoulder Milling Face Milling High Feed Milling

Face Milling

Slotting

Multipurpose UFO &Modular Tooling SumiMill Discon- UFO & tinuedSumiMill Discontinued

3-D Interpolation/Surfacing

Helical Boring

Ramping

Recommended Running Conditions Work Material

Grades

Carbon Steel Alloy Steel (HRC<40)

ISO

øD = 1.00” - 1.25”

øD = 1.50” - 3.00”

øD = 4.00” - 6.00”

SFM

IPT

SFM

IPT

SFM

IPT

ACP200

260-395-525

.004-.012-.016

330-525-655

.008-.016-.024

490-655-820

.012-.016-.024

ACP200

195-330-460

.004-.008-.012

330-460-590

.008-.012-.016

330-525-655

.004-.012-.020

Stainless Steel (304)

ACP200, ACP300

195-330-395

.004-.006-.008

260-395-525

.004-.008-.012

525-590-655

.006-.008-.012

Gray Cast Iron

ACK200, ACK300

195-260-395

.004-.008-.012

260-395-525

.004-.008-.016

330-490-655

.004-.006-.008

Non-ferrous Metal

H1, DL1000

655-1640-3280

.004-.008-.012

655-1640-3280

.004-.012-.016

655-1640-3280

.008-.016-.024

Min.-OPTIMuM-Max.

384

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Multi-purpose Milling Multi-application WaveMill

WRCX31000EW WRCX31000ELC WRCX31250EW WRCX31250ELC WRCX31500EW WRCX31500ELC WRCX41250EW WRCX41250ELC WRCX41500EW WRCX41500ELC

øD

ød

● ● ● ● ● ● ● ● ● ●

1.000 1.000 1.250 1.250 1.500 1.500 1.250 1.250 1.500 1.500

4.341 10.000 4.341 10.000 4.341 10.000 4.341 10.000 4.341 10.000

2.060 3.750 2.060 3.750 2.060 3.750 2.060 3.750 2.060 3.750

2.281 6.250 2.281 6.250 2.281 6.250 2.281 6.250 2.281 6.250

Insert # of Ramp Dia. Inserts Angle 0.375 0.375 0.375 0.375 0.375 0.375 0.500 0.500 0.500 0.500

2 2 3 3 4 4 2 2 3 3

11°30’ 11°30’ 7°30’ 7°30’ 5°30’ 5°30’ 18°30’ 18°30’ 12°30’ 12°30’

Applicable Insert: QPMT, QPET

Shank Style

äå

ød

Weldon Cylindrical Weldon Cylindrical Weldon Cylindrical Weldon Cylindrical Weldon Cylindrical

ød ød1 a

WRCX Shell Mill - INCH

WRCX32000R WRCX42000R WRCX42500R WRCX43000R WRCX63000R WRCX44000R WRCX64000R WRCX84000R WRCX65000R WRCX85000R WRCX66000R WRCX86000R

Stock

Catalog Number

Dimensions (mm) øD

ød

ød1

ød2

ød3

● ● ● ● ● ● ● ● ● ● ● ●

2.000 2.000 2.500 3.000 3.000 4.000 4.000 4.000 5.000 5.000 6.000 6.000

1.50 1.50 1.75 2.25 2.25 2.87 2.87 2.87 3.75 3.75 3.75 3.70

1.75 1.75 1.75 1.75 1.75 2.00 2.00 2.00 2.50 2.50 2.50 2.50

0.750 0.750 1.000 1.000 1.000 1.250 1.250 1.250 1.500 1.500 1.500 1.500

0.406 0.406 0.531 0.531 0.531 0.656 0.656 0.656 -

0.609 0.609 0.797 0.797 0.797 1.000 1.000 1.000 2.000 2.000 2.000 2.000

1.020 1.020 1.020 1.020 1.020 1.020 1.020 1.020 1.060 1.060 1.060 1.060

0.312 0.312 0.375 0.375 0.375 0.500 0.500 0.500 0.625 0.625 0.625 0.625

Insert # of Ramp Dia. Inserts Angle

0.375 0.500 0.500 0.500 0.750 0.500 0.750 1.000 0.750 1.000 0.750 1.000

4 4 4 5 5 6 6 6 6 6 8 8

Indexable Milling

Number

Stock

WRCX Endmill - Weldon/Cylindrical Shank - INCH Dimensions (inch) Catalog

WRCX SERIES

5°30’ 7°30’ 5°30’ 4° 7°30’ 2°30’ 4°30’ 6° 3°15’ 4°15’ 3°15’ 3°15’

Shoulder Milling Face Milling

E F

High Feed Milling Multipurpose

ød3 øD

UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

IInserts Fig. 1

Fig. 2

Coolant Through Bolts

Thickness

Insert Dia.

ACK300

DL1000

● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ●

0.375 0.156 0.1875 0.375 0.156 0.1875 0.500 0.1875 0.250 0.500 0.1875 0.250 0.750 0.250 0.375 0.750 0.250 0.375 1.000 0.250 0.500 1.000 0.250 0.500 ● ● 0.375 0.156 0.1875 ● ● 0.500 0.1875 0.250 ● ● 0.750 0.250 0.375

ACP300

QPMT32.510PPEN QPMT32.510PPEN-H QPMT4312PPEN QPMT4312PPEN-H QPMT6416PPEN QPMT6416PPEN-H QPMT8424PPEN QPMT8424PPEN-H QPET32.510PPENS* QPET4312PPENS* QPET6416PPENS*

ACP200

Catalog Number

ACP100

Dimensions (in) Insert Dia.

Max D.O.C.

Fig.

1 2 1 2 1 2 1 2 1 1 1

Catalog Number

Cutter Size

BFXH 3/8 x 1 BFXH 1/2 x 1 1/4 BFXH 1/2 x 1 1/4 BFXH 5/8 x 1 1/4 BFXH 3/4 x 1 1/2

2.00" 2.50" 3.00" 4.00" 5.00"

Cutter WRCX3 WRCX4 WRCX6 WRCX8

□□□R □□□R □□□R □□□R

Hardware

Wrench TRDR15IP TRDR20IP

Screw BFTX03584IP BFTX0409IP BFTX0511IP BFTX0615IP

*4 indexes due to wiper

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385

BALLNOSE ENDMILL

WBMR

Applicable Insert: ZNMT

Multi-purpose Milling Ballnose Roughing WaveMill

Features & Beneits • Dedicated 2-flute ball nose endmill designed specifically for high performance rough cutting of steels, alloys, and tool steels • Provides maximum cutter efficiency for the most time consuming portion of most machining operations–roughing • Neutral insert edge with positive relief on face is incredibly strong but consumes low amounts of horsepower

Indexable Milling

• Strong tool steel body designed with anti-rotation lugs insures that cutting inserts are movement free, even at heavy feed rates and high cutting speeds

Shoulder Milling

Face Milling High Feed Milling Multipurpose

• “X” style cutter bodies allow the creation of part side walls with as little as three degrees of draft without side wall interference from the tool tip all the way to the face of a standard ISO Weldon shank tool holder • Three separate lengths per diameter allow the end user to choose the best tool for the job at hand • Cylindrical shank tooling allows extended reach, and the possibility of customization along with the correct design for use with the latest high strength milling chucks • Negative assembly tolerancing eliminates 3-dimensional surface violations due to cumulative tooling errors • The perfect 1-2 punch for the roughing of dies and mold work when combined with our WRCX cutters

UFO & Modular SumiMillTooling Discon- UFO & tinued SumiMill Discontinued

• Max. D.O.C. Radial & Axial

• Anti-rotational design Prevents insert breakage by positively locking into A, B, & C.

Max. 50% of ØD

B A

Max. 25% of ØD

Inserts for all WBMR Series Ballnose Endmills

A Style 1

Catalog Number ZNMT3CX ZNMT3SX ZNMT4CX ZNMT4SX ZNMT5CX ZNMT5SX ZNMT6X ZNMT8X SPMT09T308*

A Style 2

Style 1 2 1 2 1 2 3 3 4

Position center outer center outer center outer center & outer center & outer peripheral insert

A 0.720 0.795 0.887 0.913 1.150 1.185 1.430 1.705 0.375 (I.C.)

B 0.361 0.280 0.480 0.369 0.615 0.472 0.781 1.012 N/A

Style 3

T 0.189 0.167 0.224 0.217 0.281 0.263 0.348 0.400 0.156

R 0.375 0.375 0.500 0.500 0.625 0.625 0.750 1.000 .031

A Style 4

Applicable Cutters WBMR075SX, MX, LX, or LCX WBMR100SX, MX, LX, LCX, SLX, MLX, or LLX WBMR125SX, MX, LX, LCX, SLX, MLX, or LLX WBMR150SX, MX, or LX WBMR200SX, MX, or LX WBMR100 & 125 SLX, MLX, or LLX

*Used in “Extended Length of Cut” Endmills only

386

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Multi-purpose Milling Ballnose Roughing WaveMill

"C" style shank (cylindrical)

WBMR

Applicable Insert: ZNMT

BALLNOSE ENDMILL

"W" style shank (weldon) R

ℓ3

ℓ3 Ød

ØD

ℓ1

Ød

ØD

ℓ2

ℓ1

ℓ2 L

WBMR075SX WBMR075MX WBMR075LX WBMR100SX WBMR100MX WBMR100LX WBMR100LCX WBMR125SX WBMR125MX WBMR125LX WBMR125LCX WBMR150SX WBMR150MX WBMR150LX WBMR200SX WBMR200MX WBMR200LX

Stock

Catalog Number

ØD

Ød

• • • • • • • • • • • • • • • • •

0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.500 1.500 1.500 2.000 2.000 2.000

1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.500 1.500 1.500 2.000 2.000 2.000

Dimensions (Inches) Shank L ℓ3 ℓ1

W W W W W W C W W W C W W W W W W

4.546 6.046 7.546 4.796 6.546 8.296 11.750 4.796 6.796 8.796 13.750 5.223 7.779 9.779 6.029 8.279 10.529

0.752 0.752 0.752 0.917 0.917 0.917 0.917 1.228 1.228 1.228 1.228 1.543 1.543 1.543 1.862 1.862 1.862

ℓ2

2.285 2.261 1.181 3.785 2.261 1.181 5.285 2.261 1.181 2.535 2.261 1.378 4.285 2.261 1.378 6.035 2.261 1.378 2.535* 9.215** 1.378 2.535 2.261 1.693 4.535 2.261 1.693 6.535 2.261 1.693 2.535* 11.215** 1.693 2.535 2.688 1.940 4.535 3.244 3.688 6.535 3.244 5.488 2.785 3.244 2.256 5.035 3.244 4.138 7.285 3.244 6.163

Shoulder Milling

Inserts

ZNMT3_X ZNMT3_X ZNMT3_X ZNMT4_X ZNMT4_X ZNMT4_X ZNMT4_X ZNMT5_X ZNMT5_X ZNMT5_X ZNMT5_X ZNMT6X ZNMT6X ZNMT6X ZNMT8X ZNMT8X ZNMT8X

Note: All 0.750“-1.250” cutters require (1) Center “CX” insert and (1) Outer “SX” insert to accomplish the “D” diameter specified. The tolerance of the “D” diameter is +.000/-.020. *Represents relieved portion of cutter body **Represents straight portion of cutter body • USA stocked item

Indexable Milling

Hardware

WBMR Cutters (Standard Length)

Face Milling

Catalog Number WBMR075nX WBMR100nX WBMR125nX WBMR150nX WBMR200nX

Screw

Wrench

BFTX0307N BFTX0409N BFTX0511N BFTX0619N BFTX0619N

TRX10 TRD15 TRD20 TRD25 TRD25

Torque specifications for BFTX0307N insert screw is 18-22 in/lbs. Torque specifications for BFTX0409N insert screw is 27-31 in/lbs. Torque specifications for BFTX0511N insert screw is 44-49 in/lbs. Torque specifications for BFTX0619N insert screw is 62-67 in/lbs.

High Feed Milling Multipurpose

Modular UFO & Tooling SumiMill UFO & DisconSumiMill tinued Discontinued

Inserts Figure 1

Figure 2

B A

Dimensions (Inches)

ACZ310 ACZ330 ACZ350 ACK300 ACP200 ACP300

p p p • • • 0.720

p p p • • p p p • • p p p • • p p p • • p p p • • p p • • p p • •

Coated Sumitomo Cat. No. ZNMT3CX ZNMT3SX ZNMT4CX ZNMT4SX ZNMT5CX ZNMT5SX ZNMT6X ZNMT8X

Figure 3

• 0.795 • 0.887 • 0.913 • 1.150 • 1.185 • 1.430 • 1.705

Figure

0.361 0.280 0.480 0.369 0.615 0.472 0.781 1.012

0.189 0.167 0.224 0.217 0.281 0.263 0.348 0.400

0.375 0.375 0.500 0.500 0.625 0.625 0.750 1.000

1 2 1 2 1 2 3 3

See pages 613-615 for recommended running parameters

“CX” denotes center insert (Fig. 1) “SX” denotes outer insert (Fig. 2) Fig. 3 inserts are used in both center and outer position. • USA stocked item

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387

BALLNOSE ENDMILL Applicable Insert: ZNMT, SPMT

Multi-purpose Milling Ballnose Roughing WaveMill

WBMR

"W" style shank (weldon) R

ℓ3 ØD

Ød

SPMT

ℓ2

ℓ1

Indexable Milling

Stock

WBMR Cutters (Extended Length) Catalog Number

ØD

Ød

WBMR100SLX WBMR100MLX WBMR100LLX WBMR125SLX WBMR125MLX WBMR125LLX

• • • • • •

1.000 1.000 1.000 1.250 1.250 1.250

1.250 1.250 1.250 1.250 1.250 1.250

Shoulder Milling

Face Milling

Multipurpose

UFO & Modular SumiMillTooling

W W W W W W

4.796 6.546 8.296 4.796 6.796 8.796

1.535 1.535 1.535 1.835 1.835 1.835

2.535 4.285 6.035 2.535 4.535 6.535

ℓ2

Inserts 1 & 2

Insert style 4

2.261 2.261 2.261 2.261 2.261 2.261

1.653 1.653 1.653 1.968 1.968 1.968

ZNMT4_X ZNMT4_X ZNMT4_X ZNMT5_X ZNMT5_X ZNMT5_X

SPMT09T308 SPMT09T308 SPMT09T308 SPMT09T308 SPMT09T308 SPMT09T308

Note: All 0.750" - 1.250" cutters require (1) Center “CX” insert and (1) Outer “SX” insert to accomplish the “D” diameter specified. The tolerance of the “D” diameter is +.000/-.020. *This dimension represents the actual “extension from holder.” • USA stocked item

Discon- UFO & tinued SumiMill

Inserts Figure 1

Discontinued

Figure 2

Dimensions (Inches)

ACZ310 ACZ330 ACZ350 ACK300 ACP200 ACP300

Coated

p p p • • p p p • • p p p • • p p p • • p p p • • p p p • • p p • • p p • •

Sumitomo Cat. No. ZNMT3CX ZNMT3SX ZNMT4CX ZNMT4SX ZNMT5CX ZNMT5SX ZNMT6X ZNMT8X

Figure 3

• 0.720 • 0.795 • 0.887 • 0.913 • 1.150 • 1.185 • 1.430 • 1.705

I.C.

Figure

0.361 0.280 0.480 0.369 0.615 0.472 0.781 1.012

0.189 0.167 0.224 0.217 0.281 0.263 0.348 0.400

0.375 0.375 0.500 0.500 0.625 0.625 0.750 1.000

1 2 1 2 1 2 3 3

Coated Sumitomo Cat. No. SPMT09T308

ACK300

High Feed Milling

Dimensions (Inches) Shank L ℓ1 ℓ3

•

Dimensions (Inches) I.C.

0.375

0.156

0.031

• USA stocked item

“CX” denotes center insert (Fig. 1) “SX” denotes outer insert (Fig. 2) p USA Limited Availablity Item • USA stocked item

Hardware

Catalog Number WBMR100nLX WBMR125nLX WBMRnnnnLX

Insert

Screw

Wrench

ZNMT4_X ZNMT5_X SPMT09T308

BFTX0409N BFTX0511N BFTX0409N

TRD15 TRD20 TRD15

See pages 613-615 for recommended running parameters

Torque specifications for BFTX0409N insert screw is 27-31 in/lbs. Torque specifications for BFTX0511N insert screw is 44-49 in/lbs.

388

Phone: (800) 950-5202

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Multi-purpose Milling Ballnose Finishing WaveMill

WBMF

Applicable Insert: ZPGU

BALLNOSE ENDMILL

Features & Beneits • Highly accurate fully ground insert offers reliable repeatability (within 0.0002") to simplify the finish milling processes of complex 3-dimensional work • Multi ground locking surfaces and screw-on insert design makes the cutter assembly super strong and rigid • The tool body design matches that of the WBMR line to provide worry-free programming, insuring no side wall interference down to as little as 3° of draft without body modification of weldon style tools

• ACZ120, ZX coated carbide inserts efficiently cut hardened mold and die steels with low cutting forces and long tool life • Sharp helical cutting edge generates excellent surface finishes to reduce or eliminate time consuming hand polishing operations

Indexable Milling

• Each diameter is offered in multiple lengths to allow application of the shortest, most efficient length for the job

Shoulder Milling

Face Milling High Feed Milling Multipurpose

Modular UFO & Tooling SumiMill

New clamping system Excellent index repeatability within 0.0002"

UFO & DisconSumiMill tinued Discontinued

Grade ACZ120 Ultra hard ZX coating and K01 fine grain substrate provide long tool life Radius form accuracy Less than 0.0006" Optimized cutting edge geometry Minimizes cutting force and provides excellent surface finish

Phone: (800) 950-5202

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389

BALLNOSE ENDMILL

WBMF Applicable Insert: ZPGU

Multi-purpose Milling Ballnose Finishing WaveMill

"W" style shank (weldon) R Ød

ØD ℓ3 ℓ2

ℓ1

Indexable Milling

WBMF Cutters (Standard Length)

• • • • • • • • • • • • • • • •

WBMF10500S WBMF10500M WBMF10500L WBMF10625S WBMF10625M WBMF10625L WBMF10750S WBMF10750M WBMF10750L WBMF10750LC WBMF11000S WBMF11000M WBMF11000L WBMF11250S WBMF11250M WBMF11250L

Shoulder Milling

Face Milling High Feed Milling Multipurpose

O & Modular miMillTooling

scon- UFO & ued SumiMill Discontinued

Dimension (inches)

Stock

Catalog Number

Shank

ℓ1

ℓ2

ℓ3

0.50 0.50 0.50 0.63 0.63 0.63 0.75 0.75 0.75 0.75 1.00 1.00 1.00 1.25 1.25 1.25

0.625 0.625 0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250

W W W W W W W W W W W W W W W W

3.678 4.428 5.300 3.801 4.551 5.546 4.546 6.046 7.546 9.500 4.793 6.546 8.296 4.796 6.796 8.796

1.772 2.522 3.270 1.770 2.520 3.265 2.265 3.765 5.265 2.250 2.512 4.265 6.015 2.515 4.515 6.515

1.906 1.906 2.031 2.031 2.031 2.281 2.281 2.281 2.281 7.250 2.281 2.281 2.281 2.281 2.281 2.281

0.427 0.427 0.427 0.470 0.470 0.470 0.572 0.572 0.572 0.572 0.736 0.736 0.736 0.919 0.919 0.919

0.782 0.782 0.782 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.500 1.500 1.500 1.750 1.750 1.750

Inserts ZPGU2S ZPGU2S ZPGU2S ZPGU2.5S ZPGU2.5S ZPGU2.5S ZPGU3S ZPGU3S ZPGU3S ZPGU3S ZPGU4S ZPGU4S ZPGU4S ZPGU5S ZPGU5S ZPGU5S

• USA stocked item

Hardware

Inserts

ACZ120

Sumitomo Cat. No. ZPGU2S ZPGU2.5S ZPGU3S ZPGU4S ZPGU5S

ØD

• • • • •

0.500 0.625 0.750 1.000 1.250

0.427 0.470 0.572 0.736 0.919

0.722 0.805 0.946 1.130 1.392

0.220 0.240 0.280 0.299 0.339

0.250 0.3125 0.375 0.500 0.625

• USA stocked item

390

Catalog Number

Dimensions (Inches)

Coated

Phone: (8 0 0 ) 9 5 0 -5 2 0 2

WBMF10500n WBMF10625n WBMF10750n WBMF11000n WBMF11250n

Screw

Wrench

BFTG0409F BFTG0513F BFTG0617F BFTG0621F BFTG0825F

TRD15 TRD20 TRD25 TRD25 TRD25

See pages 592-593 for recommended running parameters

w w w.s um ic a rb id e.co m

Multi-purpose Milling Multi-functional WaveMill

WMM SERIES

Features & Beneits • Multi-functional cutter efficiently performs the cutting operations of several tools • Excellent for ramping, helical cutting, pocketing, and drilling • Inserts interchangeable with those used on the WEM and WRM cutters • Strong high rake inserts provide smooth cutting action

Indexable Milling

n Insert orientation of WMM type cutter Center insert overlaps cutter center line to produce plunge cutting capabilities Peripheral insert

Shoulder Milling

Center insert

Face Milling High Feed Milling

Peripheral insert

Multipurpose

Staggered peripheral inserts lower cutting force during shoulder milling and slotting

Modular UFO & Tooling SumiMill UFO & DisconSumiMill tinued

n Multi-purpose Applications

Discontinued

Shoulder milling

Slotting

Ramping Max. depth = effective depth of cut Ramping Angle = 0~30°

Pocketing

Drilling Always use step feed (.020˝-.040˝) when drilling. It is recommended that the drill depth is <0.6D.

Phone: (800) 950-5202

Helical boring Boring-expanding • a hole of 1.2-1.8 x diameter without prepared hole • Helical angle = 0° to 30°

w w w. s u m i c a r b i d e. co m

391

Inch

Applicable Insert:

WMM10000 APET10 APMT10

Applicable Insert:

WMM16000 APET16 APMT16 ℓ1

ℓ1

ød

øD

ℓ2

ℓ3

ød

øD

ℓ2

ℓ3 L

Indexable Milling

Shoulder Milling

WMM Endmills

WMM10100M WMM10125M

• USA stocked item

• •

Dimensions (Inches) L ℓ1 Ød

ØD

Stock

Catalog Number

ℓ3 Max # of

ℓ2

D.O.C. Inserts

1.000 1.000 4.000 1.7394 2.281 1.050 1.250 1.250 5.000 2.7394 2.281 1.390

4 5

Catalog Number

Stock

WMM Endmills

WMM16150M

•

• USA stocked item

Dimensions (Inches) L ℓ1 Ød

ØD

ℓ3 Max # of D.O.C. Inserts

ℓ2

1.500 1.250 5.000 2.7394 2.281 1.540

Face Milling

Inserts

Inserts Figure 1 R

Multipurpose

UFO & Modular SumiMillTooling

Discontinued

• • • • • • • • • •

• • • • • • • • •

Dimensions (Inches)

Uncoated

0.394 0.394 0.394 0.394 0.394 0.394 0.394 0.394

0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250

0.138 0.016 0.0315 0.138 0.016 0.0315 0.138 0.016 N/A 0.138 0.016 N/A 0.138 0.031 N/A 0.138 0.031 N/A 0.138 0.047 N/A 0.138 0.047 N/A

Sumitomo Cat. No. APET160504PDFR-J APET160508PDER APET160508PDFR-J APMT160508PDER APMT160508PDER-H APMT160512PDER APMT160512PDER-H APMT160516PDER APMT160516PDER-H APMT160532PDER-H

1 1 2 2 2 2 2 2

Hardware

WMM10nnnM

Dimensions (Inches)

Uncoated

• • • • • • • • • • • •

0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.630 0.630

0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375

Hardware

Screw

Wrench

BFTX02506N

TRD08

Catalog Number WMM16nnnM

Torque specifications for BFTX02506N insert screw=10-14 inch/lbs.

Screw

Wrench

BFTX03584

TRD15

Torque specifications for BFTX03584 insert screw=27-31 inch/lbs.

See pages 613-615 for recommended running parameters

392

Phone: (800) 950-5202

Facet Fig. Width

0.218 0.016 0.0827 0.218 0.031 0.071 0.218 0.031 0.071 0.218 0.031 N/A 0.218 0.031 N/A 0.218 0.047 N/A 0.218 0.047 N/A 0.218 0.063 N/A 0.218 0.063 N/A 0.218 0.125 N/A

“J” denotes inserts with a polished face. “H” denotes inserts with heavy edge preparation. • USA stocked item

Catalog Number

• • • • • • • • • • •

Figure 2 30° T

Coated

Facet Fig. Width

“J” denotes inserts with a polished face. “H” denotes inserts with heavy edge preparation. • USA stocked item

Figure 1 R

W L

ACZ310 ACZ330 ACZ350 DL1000 H1

Sumitomo Cat. No. APET103504PDER APET103504PDFR-J APMT103504PDER APMT103504PDER-H APMT103508PDER APMT103508PDER-H APMT103512PDER APMT103512PDER-H

Coated

Discon- UFO & tinued SumiMill

Figure 2 30° T

ACZ310 ACZ330 ACZ350 DL1000 H1

High Feed Milling

w w w. s u m i c a r b i d e. co m

1 1 1 2 2 2 2 2 2 2

MODuLAR

TOOLINg

Pages 393-399

Indexable Milling Shoulder Milling

Face Milling High Feed Milling Multipurpose

Modular UFO & Tooling SumiMill

MODuLAR TOOLINg

PAgES

UFO & DisconSumiMill tinued

Modular Tools Features & Benefits . . . . . . . . . . . . .394-395

Discontinued

WEX Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396 RSX Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397 MSX Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398 TSX Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399

393

Exchangeable Head Endmills

MODuLAR TOOLS

Features & Beneits Exchangeable head endmills are available in 3 types!

Indexable Milling

1) WEX Type Shoulder Endmill 2) RSX Type Multi-purpose Radius Endmill 3) MSX Type Ultra-High Feed Endmill 4) TSX Type Tangential Shoulder Endmill n Charateristics Carbide arbors can be applied up to 6 times diameter to length ratio.

Modular Type + Carbide Arbor Work Material: 1049 Tool: WEX2025M12Z4 (φ25x4 flutes) Cutting Conditions: vc=328 SFM fz=0.004 IPT ae=.315" mm x 3 D.O.C=.079" Equipment = M/C BT50

Shoulder Milling

Face Milling

UFO & Modular SumiMillTooling

3XD

6XD

High Feed Milling Multipurpose

Standard Type (Integrated Arbor)

n Application Range

(Work Material: 1049 Equipment: Vertical M/C BT50 Dry)

( ap )

❲ ✁✂✄✄✄ ☎✆✝✞✆✟ ✭ ✈❝=✶✚✛✜✢✜✣ ✤✥ ✦③❂✛✵✶✜✜ ❅ ✽❄❃❁ ❀✿✾ ✽✼✻ ✺

( ap )

ö÷ùúûü ýþþ)

èé0

❍●❊

Discontinued

❍●❊

)

✾✻❈❇

êé0

ëé0

❖

❖ 100

ìé0

ö÷ùúûü ýþþÿ

èé0

)

✾✻❈❇

êé0

)

Discon- UFO & tinued SumiMill

❲ ✁✑✄✄✄ ☎✆✝✞✆✟ ✭ ✈❝=✶✚✛✜✢✜✣ ✤✥ ✦③❂✛✵✶✜✜ ❅ ✽❄❃❁ ❀✿✾ ✽✼✻ ✺

130

ëé0

100

ìé0

130

150

180

❘✠✡☛☞☞☞ ✭ ✈❝=✶✧✛✜✢✜✣✤✥ ✦③✠✌✍✎✌✏ = ✛✵★✜✜

❉✪✫✬✮✯✰✱✲✬✳❉✴✷✸✪✬✪✹

0éë5

0éí

îéïí )

( ap )

)

❄❅

( ae )

❀✿✾ ✼✽✻✺

▼✒✓✔✕✕✕ ✭ ✈❝=✶✧✛✜✢✜✣✤✥ ✩♣=1✒✖✗✘✖✙ ✵★✜✜

îéïí )

ìé0

( ae )

ö÷ùúûü ýþþÿ

ðñ0

❍●❊ ❈✾✻❇

òñ5

❢❄❆

❖

✻❋

100

ìé0

0éí

)

❈✾✻❇

ëé0

❉✪✫✬✮ ✯✰✱✲✬✳❉✴✷✸✪✬✪✹

0éë5

( fz )

❍●❊

êé0

)

✽❃❁

ö÷ùúûü ýþþ)

èé0

180

ìé0

❖

òñ0

100

óñ5

130

150

180 0

■

❉✪✫✬✮✯✰✱✲✬✳❉✴✷✸✪✬✪✹

0éë5

0éí

îéïí )

ýa )

❚☎✁❏✄✄✄ ☎✆✝✞✆✟ ✭ ✈❝=✶✚✛✜✢✜✣✤✥ ✦③❂✛✵✶✜✜ )

( ae )

❁✿❀ ✾✽✻✼ ✺

❈✾✻❇ ❖ 100 150 180

❉✪✫✬✮✯✰✱✲✬✳❉✴✷✸✪✬✪✹

0.25

0.5

0.75 )

óñõô

Screw Size

❡

1.0

ýa )

M8 M10 M12 M16

Torque (N·m) 23 46 80 90

Note: These tables indicate reference machining conditions. Actual machining parameters should be adjusted based on machine rigidity and work clamp rigidity.

394

Phone: (800) 950-5202

)

òñ0

( ae )

·When attaching the head to an arbor, follow the standard tightening torque in the table below. ·Check the mounting screw size for the head and arbor beforehand.

130

1.0

0ñô

*Notes about tightening the head.

3.0

2.0

❉✪✫✬✮ ✯✰✱✲✬✳❉✴✷✸✪✬✪✹

0ñð5

n Recommended Tightening Torque (N•m)

❍❊●

)

❄✽❃ ❅

ö÷ùúûü ýþþÿ

4.0

180

ìé0

w w w. s u m i c a r b i d e. co m

Exchangeable Head Endmills

MODuLAR TOOLS

Suitable for milling with long overhangs when combined with carbide or steel arbors

Easy to exchange screw-on design

nModular Tools Special Arbors (Carbide Arbors/Steel Arbors) Carbide Arbors

WEXType-Carbide Arbor

Steel Arbors

nModular Tools Adapters

ød1

❑

Indexable Milling

L3 L4 L▲

n Set Dimensions (*)

Shoulder Milling

Face Milling

L5 (Dimensions of Head + Arbor)

High Feed Milling

«Worldwide Warehouse Item Modular Adapters - SK40

MA15M08L120C MA15M08L160C MA16M08L120C MA16M08L160C MA18M10L150C MA18M10L200C MA20M10L150C MA20M10L200C MA23M12L200C MA23M12L250C MA25M12L200C MA25M12L250C MA28M16L200C MA28M16L300C MA32M16L200C MA32M16L300C

Stock

Catalog Number

Dimension (mm) M

« « « « « « « « « « « « « « « «

M8 M8 M8 M8 M10 M10 M10 M10 M12 M12 M12 M12 M16 M16 M16 M16

ød1 øDs Ls

L5*

8.5 8.5 8.5 8.5 10.5 10.5 10.5 10.5 12.5 12.5 12.5 12.5 17.0 17.0 17.0 17.0

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

18 18 18 18 20 20 20 20 22 22 22 22 24 24 24 24

145 185 145 185 180 230 180 230 235 285 235 285 240 340 240 340

15 15 16 16 18 18 20 20 23 23 25 25 28 28 32 32

120 160 120 160 150 200 150 200 200 250 200 250 200 300 200 300

Steel Arbors

Catalog Number SMA-M8-69-SK40 SMA-M8-94-SK40 SMA-M8-119-SK40 SMA-M10-69-SK40 SMA-M10-94-SK40 SMA-M10-119-SK40 SMA-M10-169-SK40 SMA-M12-69-SK40 SMA-M12-94-SK40 SMA-M12-119-SK40 SMA-M12-169-SK40 SMA-M16-69-SK40 SMA-M16-94-SK40 SMA-M16-119-SK40 SMA-M16-169-SK40

Multipurpose

Dimension (mm)

Stock

Carbide Arbors

« « « « « « « « « « « « « « «

M8 M8 M8 M8 M10 M10 M10 M10 M12 M12 M12 M12 M16 M16 M16

8.5 8.5 8.5 8.5 10.5 10.5 10.5 12.5 12.5 12.5 12.5 17.0 17.0 17.0 17.0

13.8 13.8 13.8 18.0 18.0 18.0 18.0 21.0 21.0 21.0 21.0 29.0 29.0 29.0 29.0

23 25 30 25 30 35 45 30 35 38 48 34 35 40 48

69 94 119 69 94 119 169 69 94 119 169 69 94 119 169

12 49.9 12 74.9 12 99.9 12 49.9 12 74.9 12 99.9 12 149.9 12 49.9 12 74.9 12 99.9 12 149.9 12 49.9 12 74.9 12 99.9 12 149.9

Modular UFO & Tooling SumiMill UFO & DisconSumiMill tinued Discontinued

Note: The above holders require an M16 thread retention knob

ød1 øDs Ls

8.5

120

145

« M10 10.5 « M12 12.5

20 25

150 200

10 10

20 22

180 235

« M16 17.0

200

240

« M8

MA16M08L120S MA18M10L150S MA20M10L150S MA25M12L200S MA28M16L200S MA32M16L200S

«Worldwide Warehouse Item

n Arbor Identification

MA 15 M08 L120 C (1) Cutter Series

(2) Shank Diameter

(3) Mounting Screw

(4) Arbor Length

(5) C: Carbide S: Steel

Catalog Number SMA-M8-69-SK50 SMA-M8-119-SK50 SMA-M8-169-SK50 SMA-M10-69-SK50 SMA-M10-119-SK50 SMA-M10-169-SK50 SMA-M12-69-SK50 SMA-M12-119-SK50 SMA-M12-169-SK50 SMA-M16-69-SK50 SMA-M16-119-SK50 SMA-M16-169-SK50

Dimension (mm)

Stock

Catalog Number

Stock

Modular Adapters - SK50 Dimension (mm)

« « « « « « « « « « « «

M8 M8 M8 M10 M10 M10 M12 M12 M12 M16 M16 M16

8.5 8.5 8.5 10.5 10.5 10.5 12.5 12.5 12.5 17.0 17.0 17.0

13.8 13.8 13.8 18.0 18.0 18.0 21.0 21.0 21.0 29.0 29.0 29.0

23 30 45 25 35 45 30 38 52 34 40 48

69 119 169 69 119 169 69 119 169 69 119 169

12 49.9 12 74.9 12 99.9 12 49.9 12 99.9 12 149.9 12 49.9 12 99.9 12 149.9 12 49.9 12 99.9 12 149.9

Note: The above holders require an M24 thread retention knob

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

395

MODuLAR- INCH & METRIC

WEX Series ❯

Rake Radial 10°to 18° Angle Axial 14°to 25°

10mm

Rake Radial 8°to 15° Angle Axial 16°to 24°

14mm

Steel

0°

Steel

L2 0.748 0.827 0.906 0.906

Available 1st Quarter 2017

n Arbor «Worldwide Warehouse Item

Inserts are not included

Facet Width

AXMT123504PEERG

l l l l l

.472 .260 .138 .016 .061

AXMT123504PEERH

l l l l l

.472 .260 .138 .016 .061

AXMT123508PEERG

l l l l l

.472 .260 .138 .031 .061

AXMT123508PEERH

l l l l l

.472 .260 .138 .031 .061

AXMT123512PEERG

l l l l l

.472 .260 .138 .047 .061

AXMT123512PEERH

l l l l l

.472 .260 .138 .047 .061

AXMT123504PEERE

l l

.472 .260 .138 .016 .061

AXMT123508PEERE

l l

.472 .260 .138 .031 .061

AXMT123508PEEREH

l l

.472 .260 .138 .031 .061

AXMT123512PEERE

l l

.472 .260 .138 .047 .061

AXMT123516PEERE

l l

.472 .260 .138 .063 .061

AXMT123524PEERE

l l

.472 .260 .138 .094 .061

AXMT123532PEERE

l l

.472 .260 .138 .126 .061

.260 .138 .008 .061 l l .472 Max. Depth of Cut • USA stocked item AXET123504PEFRS .260 .138 .016 .061 l l .472 AXMT12: 10mm (.394”) Modular Head Identification

AXET123502PEFRS

.260 .138 .031 .061 l l .472 AXMT17: 14mm (.551”)

WEX 2 016 M08 Z2 (1)

(2)

(3)

(4)

(5)

Cutter Series

Insert Size

Diameter

Mounting Screw

No. of Flutes

Hardware (WEX2000M) Spanner

TRDR08IP

Screw

BFTX0305IP BFTX0306IP

Dimensions (Inches)

DL1000

ACM300

ACK300

ACM200

ACP300

l l l l l l l l l

l l l l l l l l l l

l l l l l l l l l

l l l l l l l l l l l l l l l l l l l

l l l l l l l l l l l

.689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 .689 l l .689 l l .689 l l .689

Facet Width

.402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402 .402

.219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219

.016 .031 .031 .031 .047 .047 .063 .079 .118 .126 .016 .031 .031 .047 .063 .079 .094 .118 .122 .189 .248 .008 .016 .031

.118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118

Hardware (WEX3000M) Recommended Tightening Torque (N·m)

Applicable Endmill

2.0 2.0

WEX2016M, WEX2018M WEX2020M ~ WEX2040M

Spanner

Anti-seizure cream SUMI-P included in the package

396

ACK200

ACP100 L

Insert

AXET123508PEFRS

Dimensions (Inches)

DL1000

ACM300

ACK300

ACM200

ACK200

Discontinued

ACP300

ACP100

Discon- UFO & tinued SumiMill

ACP200

UFO & Modular SumiMillTooling

Stock

WEX3000 Inserts

WEX2000 Inserts

ACP200

Stock

Indexable Milling

L1 0.197 0.197 0.197 0.197

Dimensions (in.)

Face Milling

Multipurpose

Lf 1.181 1.378 1.575 1.575

WEX31000M12Z2 ¡ 1.0000.492 M12 2.205 1.378 0.197 0.827 WEX31250M16Z3 ¡ 1.2500.669 M16 2.480 1.575 0.197 0.906 WEX31500M16Z4 ¡ 1.5000.669 M16 2.480 1.575 0.197 0.906

Shoulder Milling

High Feed Milling

L 1.929 2.205 2.480 2.480

Insert: AXMT12 No. of W h Teeth 0.315 0.591 3 0.394 0.748 4 0.394 0.945 5 0.394 0.945 6 Insert: AXMT17 No. of W h Teeth 0.394 0.748 2 0.394 0.945 3 0.394 0.945 4

Insert: AXMT12 No. of Catalog Number øDc øD1 M L Lf L1 L2 W h Teeth WEX 2016M08Z2 2 « 16 8.5 M8 42 25 5 17 8 13 WEX 2018M08Z2 2 « 18 8.5 M8 42 25 5 17 8 13 WEX 2020M10Z3 3 « 20 10.5 M10 49 30 5 19 8 15 WEX 2022M10Z3 3 « 22 10.5 M10 49 30 5 19 8 15 WEX 2025M12Z4 4 « 25 12.5 M12 56 35 5 21 10 19 WEX 2028M12Z4 4 « 28 12.5 M12 56 35 5 21 10 19 WEX 2030M16Z4 4 « 30 17.0 M16 63 40 5 23 10 24 WEX 2032M16Z5 5 « 32 17.0 M16 63 40 5 23 10 24 WEX 2040M16Z6 6 « 40 17.0 M16 63 40 5 23 10 24 Modular Head (WEX3000M) - METRIC Insert: AXMT17 No. of Dimensions (mm) Catalog Number øDc øD1 M L Lf L1 L2 W h Teeth WEX 3025M12Z2 2 « 25 12.5 M12 56 35 5 21 10 19 WEX 3028M12Z2 2 « 28 12.5 M12 56 35 5 21 10 19 WEX 3030M16Z3 3 « 30 17.0 M16 63 40 5 23 10 24 WEX 3032M16Z3 3 « 32 17.0 M16 63 40 5 23 10 24 WEX 3035M16Z3 3 « 35 17.0 M16 63 40 5 23 10 24 WEX 3040M16Z4 4 « 40 17.0 M16 63 40 5 23 10 24 Dimensions (mm)

Stock

Dimensions (in.)

Inserts are not included

Modular Head - METRIC

Modular Head - INCH

øDc øD1 M

«Worldwide Warehouse Item

Lf L

Catalog Number

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l l

WEX3000M

øDc øD1 M ¡ 0.7500.413 M10 ¡ 1.0000.492 M12 ¡ 1.2500.669 M16 ¡ 1.5000.669 M16 Modular Head - INCH

P M K N N S H

◆ø

WEX2000M

Catalog Number

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

l l l l l l

◗P ❙

WEX20750M10Z3 WEX21000M12Z4 WEX21250M16Z5 WEX21500M16Z6

P M K N N S H

0°

Phone: (800) 950-5202

TRDR15IP

Screw

BFTX0407IP BFTX0409IP

Recommended Tightening Torque (N·m)

Applicable Endmill

3.0 3.0

WEX3025M ~ WEX3030M WEX3032M ~ WEX3040M

w w w. s u m i c a r b i d e. co m

Radial

-5°

5mm

Rake Angle

Steel

Axial 10°

RDET10

MODuLAR- INCH & METRIC

P MK N N S H

6mm

Stainless Steel

Cast Iron

Non-Ferrous Aluminium Metal

●

RDET12

RSX

RSX Series

Exotic Hardened Steel Alloy

●

Milling for steel, stainless steel, cast iron, and non-ferrous alloys

1 f

Stock

Catalog Number

Dimensions (in)

øDc øD1 M L Lf L1 RSXF31000M12Z3 ¡ 1.000 0.492 M12 2.205 1.378 0.197 RSXF31250M16Z4 ¡ 1.250 0.669 M16 2.480 1.575 0.197 Modular Head Fine Pitch - INCH RSXF41250M16Z3 ¡ 1.250 0.669 M16 2.480 1.575 0.197 RSXF41500M16Z4 ¡ 1.500 0.669 M16 2.480 1.575 0.197 ¡ Available 1st Quarter 2017

Catalog Number

Stock

Modular Head Course Pitch - METRIC Dimensions (mm)

øDc øD1 M RSX10025M12Z2 « 25 12.5 M12 RSX10032M16Z3 « 32 17.0 M16 RSX12032M16Z2 « 32 17.0 M16 RSX12040M16Z3 « 40 17.0 M16 Modular Head Fine Pitch - METRIC RSXF10025M12Z3 « 25 12.5 M12 RSXF10032M16Z4 « 32 17.0 M16 RSXF12032M16Z3 « 30 17.0 M16 RSXF12040M16Z4 « 32 17.0 M16

Lf L1 L2 W

56 63 63 63

35 40 40 40

5 5 5 5

21 23 23 23

10 10 10 10

56 63 63 63

35 40 40 40

5 5 5 5

21 23 23 23

10 10 10 10

«Worldwide Warehouse Item

L2 0.827 0.906 0.906 0.906

Indexable Milling

Modular Head Course Pitch - INCH

Insert: RDET10 No. of W h Teeth 0.394 0.748 3 0.394 0.945 4 Insert: RDET12 0.394 0.945 3 0.394 0.945 4

Shoulder Milling

Face Milling High Feed Milling

Insert: RDET10 No. of Weight h Teeth (kg) 19 2 0.1 24 3 0.2 24 2 0.2 24 3 0.3 Insert: RDET12 19 3 0.1 24 4 0.2 0.2 24 3 24 4 0.3

Multipurpose

Modular UFO & Tooling SumiMill UFO & DisconSumiMill tinued Discontinued

Inserts are not included.

n Arbor n Insert & Parts Information H

g M

RDET10T3M0EN-g RDET10T3M0EN-H RDET1204M0EN-g RDET1204M0EN-H RDET1606M0EN-g RDET1606M0EN-H

● ● ● ● ● ●

Thickness

S Dimensions

ACP200 ACK300 ACM100 ACM200 ACM300

I.C.

Inserts

● 0.394 0.156 ● ● 0.472 0.187 ● ● 0.629 0.256 ●

●: U.S.A. Stock Item

n Modular Head Identiication Details

RSX F 10 025 M12 Z3 (1)

(2)

Cutter Series Pitch Type

(4)

(5)

(6)

Diameter

Mounting Screw

No. of Teeth

Hardware Spanner

TRDR15IP

Phone: (800) 950-5202

(3) Insert Size

Screw

Recommended Tightening Torque (N x m) BFTX03584IP 3.0 BFTX0409IP 3.0

w w w. s u m i c a r b i d e. co m

Applicable Head RSX10000M RSX12000M

397

MODuLAR- INCH & METRIC

Rake Radial −3°to −8° Angle Axial 8°

MSX Series

.039”

70 °

.059”

.079”

(WDMT08)

(WDMT06)

MSX

70 °

P M K N N S H

Steel

●

1 ❳

Insert: WDMT06 Type Dimensions (in.)

øDc øD1 M

No. of Teeth 1.181 0.197 0.748 0.315 0.591 3 1.378 0.197 0.827 0.394 0.748 3 Insert: WDMT08 Type 1.378 0.197 0.827 0.394 0.748 2 1.575 0.197 0.906 0.394 0.945 3

n Arbor

M12 M12 M16 M16 M16

56 56 63 63 63

17.0 M16 63 17.0 M16 63 17.0 M16 63

Insert WDMT0603ZDTR WDMT0804ZDTR WDMT1205ZDTR WDMT1406ZDTR WDMT0603ZDTR-H WDMT0804ZDTR-H WDMT1205ZDTR-H WDMT1406ZDTR-H

l l l l l l l l

S Insert Dimensions (in)

l l l l l l l l

.250 .335 .472 .551 .250 .335 .472 .551

.0591 .0787 .0787 .0787 .0591 .0787 .0787 .0787

.1181 .1575 .1969 .2362 .1181 .1575 .1969 .2362

Max Depth of Cut (In.) .039 .059 .079 .098 .039 .059 .079 .098

• USA stocked item

n Modular Head Identification Screws

BFTX02505IP BFTX0306IP BFTX0409IP

n Performance

Clamp

C ring

Clamp Screw

CCH3.5 CCH3.5

CR3 CR3

BFTX03510IP08 BFTX03510IP15

1.5 2.0 3.0

MSX 06 016 M08 Z2 (1)

(2)

(3)

(4)

(5)

Cutter Series

Insert Size

Diameter

Mounting Screw

No. of Flutes

MSX06000M MSX08000M MSX12000M

Tool: MSX12032EM Insert: WDMT1205ZDTR-ACP200 *Actual measurement for an integrated endmill type.

Helical Boring

Contour Machining

Work material Cutting Conditions

: 1015 : vc=558 SFM n=1,700min-1 fz=.059 IPT D.O.C.=.032" Radial=.276" OH=5.315"

Results: Some chattering but cut edge looks good and provides good chip control. 20% better efficiency than competitor A. (Chipping found on Comp A’s tool)

398

ACM300

12.5 12.5 17.0 17.0 17.0

ACM200

M8 42 M8 42 M10 49 M10 49 M12 56

ACK300

8.5 8.5 10.5 10.5 12.5

Recommended Applicable Tightening Head Torque (N●m)

TRDR15IP

Available 1st Quarter 2017

Hardware

TRDR08IP

R W

ACK200

øD1 M

No. of Lf L1 L2 W h Teeth 25 5 17 8 13 2 25 5 17 8 13 2 30 5 19 8 15 3 30 5 19 8 15 3 35 5 21 10 19 3 Insert: WDMT08 Type 35 5 21 10 19 2 35 5 21 10 19 2 40 5 23 10 24 3 40 5 23 10 24 3 40 5 23 10 24 3 Insert: WDMT12 Type 40 5 23 10 24 2 40 5 23 10 24 2 40 5 23 10 24 3

«Worldwide Warehouse Item Wrench

Dimensions (in.)

øDc MSX 06016M08Z2 « 16 MSX 06018M08Z2 « 18 MSX 06020M10Z3 « 20 MSX 06022M10Z3 « 22 MSX 06025M12Z3 « 25 Modular Head - METRIC MSX 08025M12Z2 « 25 MSX 08028M12Z2 « 28 MSX 08030M16Z3 « 30 MSX 08032M16Z3 « 32 MSX 08035M16Z3 « 35 Modular Head - METRIC MSX 12032M16Z2 « 32 MSX 12035M16Z2 « 35 MSX 12040M16Z3 « 40

Discontinued

ACP300

Stock

Indexable Milling

MSX20750M10Z3 ¡ 0.7500.413 M10 1.929 MSX21000M12Z3 ¡ 1.0000.492M12 2.205 Modular Head - INCH MSX31000M12Z2 ¡ 1.0000.492M12 2.205 MSX31250M16Z3 ¡ 1.2500.669M16 2.480 Modular Head - METRIC Insert: WDMT06 Type Catalog Number

ACP200

Stock

Catalog Number

Discon- UFO & tinued SumiMill

❱

Applicable Insert: WDMT12

Applicable Insert: WDMT08

Modular Head - INCH

UFO & Modular SumiMillTooling

● ¡

Applicable Insert: WDMT06

Multipurpose

●

❬

High Feed Milling

Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

Ultra-high speed, high efficiency machining endmill

❨

Face Milling

●

(WDMT12)

❩

Shoulder Milling

Stainless Steel

Phone: (800) 950-5202

Work material : 4137 Cutting Conditions : vc=492 SFM n=1,500min-1 fz=.039 IPT D.O.C.=.032" Radial=.354"~.472" OH=5.315"

Results: 50% faster feed rate than competitor B. (Comp B’s tool failed to perform at this rate)

w w w. s u m i c a r b i d e. co m

MODuLAR- INCH & METRIC

Exchangeable Head Endmills

TSX Series

ØD1

ØDc

L1 h

Lf L

Stock

Dimensions (in.)

Catalog Number

øDc øD1 M ¡ 0.7500.413 M10 ¡ 1.0000.492 M12 ¡ 1.2500.669 M16 ¡ 1.5000.669 M16 Modular Head - INCH Stock

TSXF30750M10Z3 TSXF31000M12Z4 TSXF31250M16Z5 TSXF31500M16Z6 Catalog Number

1.929 2.205 2.480 2.480

1.181 1.378 1.575 1.575

0.197 0.197 0.197 0.197

Dimensions (in.)

øDc øD1 M

¡ 1.0000.492 M12 2.205 1.378 0.197 ¡ 1.2500.669 M16 2.480 1.575 0.197 ¡ 1.5000.669 M16 2.480 1.575 0.197 ¡ Available 1st Quarter 2017

TSX41000M12Z2 TSX41250M16Z3 TSX41500M16Z4

Indexable Milling

Modular Head - INCH

Insert: LNEX08 Type No. of L2 W h Teeth 0.748 0.315 0.591 3 0.827 0.394 0.748 4 0.906 0.394 0.945 5 0.906 0.394 0.945 6 Insert: LNEX13Type No. of L2 W h Teeth 0.827 0.394 0.748 2 0.906 0.394 0.945 3 0.906 0.394 0.945 4

Shoulder Milling

Face Milling High Feed Milling Multipurpose

Modular UFO & Tooling SumiMill UFO & DisconSumiMill tinued

Cat. No.

LNEX080404PNER-L LNEX080404PNER-g LNEX080408PNER-L LNEX080408PNER-g LNEX080412PNER-g LNEX080416PNER-g LNEX130604PNER-L LNEX130604PNER-g LNEX130608PNER-L LNEX130608PNER-g LNEX130608PNER-H LNEX130616PNER-g LNEX130616PNER-H LNEX130624PNER-g LNEX130624PNER-H LNEX130632PNER-g LNEX130632PNER-H

¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡ ¡¡¡¡¡¡¡

.016 .016 .031 .031 .047 .063 .016 .016 .031 .031 .031 .063 .063 .094 .094 .126 .126

Discontinued

n Arbor

LNEX08 Max. DOC 8mm (.315")

9.3

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300

4.4

8.6

LNEX13 Max. DOC 12 mm (.473")

n Modular Head Identiication Details

TSX F 3 0750 M12 Z3

(1)

(2)

(3)

Cutter Series Pitch Type Insert Size 3: 08 4:13

(4)

(5)

(6)

Diameter

Mounting Screw

No. of Teeth

12.6

Inserts

Available 1st Quarter 2017

6.4

n Hardware Insert Screw Insert Size TSX3000 (LNEX08) TSX4000 (LNEX13)

Phone: (800) 950-5202

Wrench

Catalog Number

TSX□30625□~TSX□30750□ BFTX0306IP TSX□31000□~TSX□32500□ BFTX0308IP

Recommended Tightening Torque

TRDR08IP

2.0Nm

TSX□41000□~TSX□44000□ BFTX03510IP TRDR15IP

3.0Nm

w w w. s u m i c a r b i d e. co m

399

1-800-950-5202 www.sumicarbide.com

PCD & PCBN MILLING Pages 401-412

PCBN & PCD Milling

PCD CuTTERS

PAGES

HF Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .402-406 RF Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407 SRF Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408 CBN CuTTERS

PAGES

RM Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .409-410 FM Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411 BRC Endmills & Shell Mills. . . . . . . . . . . . . . . . . . . . . . . . . . 412

401

SuMIDIA MILLS

SuMIDIA Cutter for High-Efficiency Cutting of Aluminum and Non-Ferrous Metals

HF Series

■ General Features

■ Part Material

The HF Type high-eiciency aluminum cutter with air/ coolant through system employs a unique insert design to eliminate burrs and to achieve superior surface inishes.

■ Characteristics ● Achieves high-eiciency milling

PCBN & PCD Milling

Work: Aluminum Case (Frame Milling) Tool: HFF12080R-25.4 (ø80 mm 10 Flutes), Conventional (ø80mm 6 Flutes)

113 IPM

3.4 Times Machining Efficiency HFF12080R

386 IPM

fz=0.006 IPT 0

Aluminum and aluminum alloys Other non-ferrous metal Not suited for cast iron or steel

■ Table 1

due to its high density design (3 teeth per inch)

Conventional Tool fz=0.002 IPT

• • •

100

20 0

300

Cutter

s max

Vc Max

(in.)

(RPM)

(SFM)

(IPT)

2.500 3.000 4.000 5.000

13,000 12,000 9,500 7,500

8,500 9,400 9,900 9,800

to 0.008 to 0.008 to 0.008 to 0.008

6.000

6,000

9,400

to 0.008

Max No. of Edges

Feed

6 9 12 15

to 624 to 864 to 912 to 900

to 864

(IPM)

400

vf (IPM)

● The wedge clamp's locating mechanism ensures safety and ease of use The shape and structure of the clamp prevents dislocation by centrifugal force

Locating mechanism

Ensure that the maximum allowable spindle speed (s max) specified for each cutter diameter is not exceeded. Failing to do so is very dangerous (*See table 1)

Easy Run-Out Correction

HFJ

53 in. / lbs

1. Preset height adjuster 2.Tighten wedge clamp 3. Fasten height adjustment screw

● Achieves a run-out precision of 5μm (0.0002") or less by employing an easy ine-tuning mechanism ● Reduces burrs by using a double-chamfered cutting edge Drastically reduces burrs by preventing the plastic deformation that causes burrs. Work Material: A6061 Blanks Cutting Conditions: vc=9,800 SFM, fz=0.004 in./t, ap=0.02 in., Dry

Conv. Edge

Double-Chamfered Edge Main Chamfer

25°

25° Burrs are formed.

.016 in.

Sub Chamfer

No Burrs

● Reduces tooling costs by drastically increasing the insert regrinding amount (to 0.07 in.) 0.07 in. Max. Regrinding Amount

Assuming the amount of regrinding to be 0.007 in., an edge can be used up to 10 times. (* Given the condition of normal wear with ap of .055 in. or less)

Regrinding Portion

The regrinding amount has been drastically increased compared to conventional screw-lock types.

Internal coolant holes

● Improved chip evacuation with internal coolant (HFFH, HFMH, HF-BBT30 Series) ● Prevent chip packing and lengthen tool life by using internal coolant

402

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

SuMIBORON MILLS

SuMIDIA Cutter for High-Efficiency Cutting of Aluminum and Non-Ferrous Metals

HF Series

■ Edge Selection Guide Material

Type

Edge treatment

25°

Standard

Long Edge

High Strength

Reduction of Back Force

General Purpose

Roughing

Emphasis on Fracture Resistance

*Blank Length

6.0mm

9.0mm

6.0mm

Max D.O.C.

3.0mm

■ Amount of Wiper Insert Gap

0.0012-0.002 in. Preset Wiper Gap

Low

Wiper

L G GX H

Reduction of Back Force

Back Force

*Blank Length 9.0mm only for GX Type

PCBN & PCD Milling

Application

■ Guideline for Edge Selection

25°

R200

25°

R200

Characteristics Low Cutting Force

25°

R200

25°

R200

FA15’

Cutting Edge Insert Figure

General Purpose (Standard)

G GX H

Roughing

Emphasis on Fracture Resistance

Strong Cutting Edge

0.022 in. øDc

.039 in.

øD1

High

■ Parts Assembly of HF Series

■ Insert Removal Direction Loosen the screw by one turn before removing the insert.

Clamp Plate HFW

Clamp Bolt

If the insert is forcibly removed in the wrong direction, damage may occur.

WB6-13T

Adjustment screw HFJ

Insert NF-LDEN

■ Application Examples Ɣ Work：Crankcase Cover

Work Material： Aluminium Alloy

HFFH Tool

HFFH12100R-25.4

Ɣ Work：Engine Component Work Material： Aluminium Alloy

HFFH Tool

HFFH12125R-31.75

Insert

NF-LDEN12T3ZDTR-H

Insert

NF-LDEN12T3ZDTR-G

Grade

DA1000

Grade

DA1000

No. of Teeth

vc (SFM)

6,181

vc (SFM)

9,662

n(RPM)

6000

n(RPM)

7,500

vf (IPM)

141”

vf (IPM)

266”

fz (In./t)

.002”

fz (In./t)

.0024” .00788”

ap (in.)

.008”

ap (in.)

Coolant

Wet

Coolant

Wet

Results

With through coolant, Tool Life x 2 vs. lood coolant Acheived 3600 finished parts Excellent surface finish!

Results

With through coolant, Tool Life x 1.7 vs. lood coolant Acheived 17,000 finished parts Great chip control!

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

403

SuMIDIA MILLS

SuMIDIA Cutter for High-Efficiency Cutting of Aluminum and Non-Ferrous Metals

HF Series øDb ød a

＋4 ° ＋10 °

Radial Axial

.12”

90 °

P M K N N S H

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

Rake Angle

ød2 ød1 øDc øD1

HFMH Body (Standard Pitch) - INCH Stock

Dimensions (in.)

No. of Weight Teeth (lbs)

ød

ℓ

ø d1

ø d2

Coolant Hole

Coolant Bolt

1.000 1.000 1.500 1.500 1.500

0.375 0.375 0.625 0.625 0.625

0.220 0.220 0.380 0.380 0.380

1.020 1.020 1.457 1.457 1.457

0.797 0.797 2.126 2.126 2.756

0.531 0.531 0.781 0.781 0.781

YES YES YES YES YES

BFXH1/2X1 1/4 BFXH1/2X1 1/4 BFXH3/4X2 BFXH3/4X2 BFXH3/4X2

øDc 2.500 3.000 4.000 5.000 6.000

øD1

øDb

2.579 ● 3.079 ● 4.079 ● 5.079 ● 6.079 ● HFFH Body (Fine Pitch) - INCH

1.970 1.970 2.756 3.150 3.740

2.000 2.000 2.000 2.000 2.374

øDc 3.000 4.000 5.000 6.000

øD1

øDb

ød

ℓ

ø d1

ø d2

Coolant Hole

Coolant Bolt

3.079 4.079 5.079 6.079

1.970 2.756 3.150 3.740

2.000 2.000 2.000 2.374

1.000 1.500 1.500 1.500

0.375 0.625 0.625 0.625

0.220 0.380 0.380 0.380

1.020 1.457 1.457 1.457

0.797 2.126 2.126 2.756

0.531 0.781 0.781 0.781

YES YES YES YES

BFXH1/2X1 1/4 BFXH3/4X2 BFXH3/4X2 BFXH3/4X2

● ● ● ● ● ●

3.962

Unique Wiper Edge

Application

Fig

6 6 6 6 9 -

Straight

Low Cutting Force

Arc

General Purpose

Arc

Strong Edge

Arc

Radius Edge

Arc

Long Edge

Arc

Wiper

4 4 4 7 5 6

15°

Dimensions (mm)

Clamp Bolt

Adjustment screw Adjusting Wrench

Fig 6

12.381

Fig 7

3.962

Assembling Wrench

WB6-13T

53.0

6.0

RFT

HFVT

(Sold Separately)

HFJ

TTX20

Recommended Tightening Torque (in./lbs)

■ Identification Details

■ Recommended Cutting Conditions Si content of 12.6% or less. ISO

Work Material Aluminium Alloy

Hardness -

Si content of over 12.6%

N No te

404

Aluminium Alloy

Cutting Speed vc (SFM) Min.- Optimum -Max.

Feed Rate fz (in./t) Min.- Optimum -Max.

6550- 8200 -9850 0.002-0.005-0.008

Grade

HF M H 4 2500 R (1)

(2)

(3)

Cutter Series M : Course Pitch Coolant F : Fine Pitch

(4)

(5)

(6)

Insert Size

Cutter Size

Direction

DA1000

*see table 1 for Max SFM by cutter diameter 1300- 1950 -2600

0.002-0.005-0.008

DA1000

The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.

Phone: (800) 950-5202

R0.4 3.962

12.7

Wiper Insert

Wrench

in./lbs HFW

12.7 9.0

3.962

6.0

● : U.S.A. Stock Standard

■ Parts Clamp Plate

Fig 5

12.7

2.20 3.75 5.95 9.30

15°

NF-LDEN 12T3ZDFR-L 12T3ZDFR-G 12T3ZDTR-H 12T3ZDFR-R0.4 12T3ZDFR-GX 12T3ZDFR-W

Fig 4

N Non-Ferrous Metal

9 12 15 18

9.525

Cat. No.

DA1000

PCD Grade High Speed/Light Application General Purpose Roughing

1.76 2.42 3.96 6.17 9.50

No. of Weight Teeth (lbs)

9.525

■ Inserts

6 6 8 10 12

15°

● ● ● ●

HFFH43000R HFFH44000R HFFH45000R HFFH46000R

Dimensions (in.)

15°

Stock

9.525

Cat. No.

8.525

HFMH42500R HFMH43000R HFMH44000R HFMH45000R HFMH46000R

Edge Length

PCBN & PCD Milling

Cat. No.

w w w. s u m i c a rb i d e. co m

SuMIBORON MILLS

SuMIDIA Cutter for High-Efficiency Cutting of Aluminum and Non-Ferrous Metals ＋4 ° ＋10 °

3mm

P M K N N S H

90 °

Steel

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

øDb ød a

Fig. 2

øDb ød a

Fig. 3

Fig. 1

ød2 ød1 øDc øD1

Radial Axial

Rake Angle

HF Series

ød1 øDc øD1

ød1 øDc øD1 PCBN & PCD Milling

HFM Body (Standard Pitch) - METRIC Cat. No.

Stock

HFM12080RS-22 HFM12080RS-27 HFM12100RS-32 HFM12125RS-32 HFM12125RS-40 HFM12080R-25.4 HFM12100R-25.4

HFM12100R-31.75 HFM12125R-25.4 HFM12125R-31.75 HFM12125R-38.1

øDc 80 80 100 125 125 80 100

« « « « « « « « « « «

øD1

øDb

82 82 102 127 127 82 102 102 127 127 127

50 55 70 70 90 50 50 70 50 70 80

100 125 125 125

Dimensions (mm) Lf a b ød

ℓ

ø d1

ø d2

40 50 50 50 63 50 50 50 50 50 63

20 22 32 32 35 30 30 32 30 32 36

18 20 54 84 84 35 54 54 84 84 84

11 14 -

22 27 32 32 40 25.40 25.40 31.75 25.40 31.75 38.10

10.4 12.4 14.4 14.4 16.4 9.5 9.5 12.7 9.5 12.7 15.9

6.3 7 8 8 9 6 6 8 6 8 10

Coolant Coolant No. of Weight Fig. Hole Bolt Teeth (lbs) -

6 6 8 10 10 6 8 8 10 10 10

2.20 2.64 3.75 4.85 6.17 2.20 3.31 3.75 4.40 4.85 5.51

1 1 2 3 3 2 2 2 3 3 3

* Sold Separately Stock

HFF / HFFH Body (Fine Pitch) - METRIC Cat. No. HFF12080RS-22 HFF12080RS-27 HFF12100RS-32 HFF12125RS-32 HFF12125RS-40 HFF12080R-25.4 HFF12100R-25.4

HFF12100R-31.75 HFF12125R-25.4 HFF12125R-31.75 HFF12125R-38.1 HFFH12080RS-22 HFFH12080RS-27 HFFH12100RS-32 HFFH12125RS-32 HFFH12125RS-40 HFFH12080R-25.4 HFFH12100R-25.4 HFFH12100R-31.75 HFFH12125R-25.4 HFFH12125R-31.75 HFFH12125R-38.1 ■ HFM Identification Details

« « « « « « « « « « « « « « « « ● ● ● ● ● ●

øDc øD1 øDb 82 50 80 82 55 80 100 102 70 125 127 70 125 127 90 82 50 80 100 102 50 100 125 125 125 80 80 100 125 125 80 100 100 125 125 125

102 127 127 127 82 82 102 127 127 82 102 102 127 127 127

HF M 12 080 R S -22 (1)

(2)

Cutter Series Standard Pitch

(3)

(4)

Insert Size

Cutter Size

(5)

(6)

Direction Metric Bore

70 50 70 80 50 55 70 70 90 50 50 70 50 70 80

Dimensions (mm) Lf a b ød

ℓ

ø d1

ø d2

Coolant Hole

Coolant Bolt

40 50 50 50 63 50 50 50 50 50 63 40 50 50 50 63 50 50 50 50 50 63

20 22 32 32 35 30 30 32 30 32 36 20 22 32 32 35 30 30 32 30 32 36

18 20 54 84 84 35 54 54 84 84 84 18 20 54 84 84 35 54 54 84 84 84

11 14 11 14 -

YES YES YES YES YES YES YES YES YES YES YES

* BFXH1025-D16 * BFXH1230-D18 * BFXH1635-D40 * BFXH1635-D40 * BFXH2036-D50 * BFXH1/2-20X1 1/4-D33 * BFXH1/2-20X1 1/4-D40 * BFXH5/8-18X1 1/2-D50 * BFXH1/2-20X1 1/4-D40 * BFXH5/8-18X1 1/2-D50 * BFXH3/4X2

22 27 32 32 40 25.40 25.40 31.75 25.40 31.75 38.10 22 27 32 32 40 25.40 25.40 31.75 25.40 31.75 38.10

10.4 12.4 14.4 14.4 16.4 9.5 9.5 12.7 9.5 12.7 15.9 10.4 12.4 14.4 14.4 16.4 9.5 9.5 12.7 9.5 12.7 15.9

6.3 7 8 8 9 6.3 6 8 6 8 10 6.3 7 8 8 9 6.3 6 8 6 8 10

■ HFF Identification Details

HF F 12 080 R S -22

(7)

(1)

(2)

(3)

(4)

Arbor Size

Cutter Series

Fine Pitch

Insert Size

Cutter Size

Phone: (800) 950-5202

(5)

(6)

Direction Metric Bore

No. of Weight Fig. Teeth (lbs) 10 10 12 15 15 10 12 12 15 15 15 10 10 12 15 15 10 12 12 15 15 15

■ HFFH Identification Details

2.20 2.64 3.75 4.85 6.17 2.20 3.30 3.75 4.41 4.85 5.51 2.20 2.64 3.75 4.85 6.17 2.20 3.30 3.75 4.41 4.85 5.51

1 1 2 3 3 2 2 2 3 3 3 1 1 2 3 3 2 2 2 3 3 3

HF F H 12 080 R S -22

(7)

(1)

(2)

(3)

(4)

(5)

Arbor Size

Cutter Series

Fine Pitch

Coolant

Insert Size

Cutter Size

w w w. s u m i c a rb i d e. co m

(6)

(7)

Direction Metric Bore

(8) Arbor Size

405

SuMIDIA MILLS

SuMIDIA Cutter for High-Efficiency Cutting of Aluminum and Non-Ferrous Metals

HF Series

øD1 øDc

HF Lineup - Metric

BBT30

PCBN & PCD Milling

33 60

HF Mono Block Type - Fine Pitch - METRIC Stock

Dimensions (mm) Coolant No. of Weight Hole Teeth (lbs) øDc øD1 82 YES 10 3.52 80 HFFH12080R-BBT30 « 102 YES 12 5.29 100 HFFH12100R-BBT30 « 127 YES 15 5.95 125 HFFH12125R-BBT30 « Cat. No.

■ Inserts 12.7 9.0

3.962

15°

6.0

Dimensions (mm)

6 6 6 6 9 -

Straight

Low Cutting Force

Arc

General Purpose

Arc

Strong Edge

Arc

Radius Edge

Arc

Long Edge

Arc

Wiper

4 4 4 7 5 6

Fig 6

12.381

Fig 7

3.962

R0.4 3.962

12.7 6.0

15°

Fig

9.525

Application

15°

Unique Wiper Edge

9.525

● ● ● ● ● ●

Fig 5

12.7

8.525

NF-LDEN 12T3ZDFR-L 12T3ZDFR-G 12T3ZDTR-H 12T3ZDFR-R0.4 12T3ZDFR-GX 12T3ZDFR-W

Fig 4

N Non-Ferrous Metal

Edge Length

Cat. No.

DA1000

Grade PCD High Speed/Light Application General Purpose Roughing

Wiper Insert

● : U.S.A. Stock Standard ■ Recommended Cutting Conditions

■ HFF Identification Details

Si content of 12.6% or less. ISO

Work Material Aluminium Alloy

Hardness

Cutting Speed vc (m/min) Min.- Optimum -Max.

Feed Rate fz (mm/t) Min.- Optimum -Max.

Grade

2000- 2500 -3000

0.05- 0.13 -0.20

DA1000

Si content of over 12.6%

N No te

406

Aluminium Alloy

HF F H 12 080 R -BBT30 (1)

(2)

(3)

(4)

(5)

(6)

(7)

Cutter Series

Fine Pitch

Coolant

Insert Size

Cutter

Direction

Arbor Type

90 °

Steel

*see table 1 for Max RPM by cutter diameter Rake Angle

400- 600 -800

0.05- 0.13 -0.20

DA1000

The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.

Phone: (800) 950-5202

Radial Axial

＋4 ° ＋10 °

3mm

P M K N N S H

Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel

*BIG-PLUS® is a registered trademark of BIG Daishowa Seiki Co., Ltd. **Mono-block type can be applied for BT30 machining

w w w. s u m i c a rb i d e. co m

SuMIDIA MILLS

SuMIDIA Cutter for High Speed Finishing of Non-ferrous Metal

RF Series

øD2 ød a

øD øD1

« « «

RF4100R RF4125R RF4160R

Dimensions (mm) ød F a 60.0 50.0 25.40 9.5

b 6.0

E 30.0

# of teeth 6

100.0 102.0

75.0

50.0

31.75

12.7

8.0

38.0

125.0 127.0

75.0

63.0

38.10

15.9

10.0

38.0

160.0 162.0 100.0

63.0

50.80

19.0

11.0

38.0

øD2

Aluminum Alloy Si content

Fig 2 12.7

12.75 2.3

4.78

Carbide

1,000~2,500 (3,280~8,200)

200~400 (655~1,310)

Feedrate mm/t (ipt)

0.05~0.2 (.002~.008)

D.O.C. mm (in)

below 3mm (below .118 in.)

15°

Sumitomo Catalog No.

NF-SNEW1204ADFR

NF-SNEW1204ADFR-W

SUMIDIA DA1000

l l

Figure

Cat. No.

s max (RPM)

RF4080R

17,000

RF4100R

15,900

RF4125R

13,500

RF4160R

11,000

Parts

Sumitomo Catalog No.

Stock

Cartridge

RFF

RF-SCB80 RF-SCB100 RF-SCB125 RF-SCB160

l l l l

Appearance

Conditions

Surface Finish

Description

Coolant Through Arbor Bolt

400~800 (1,310~2,625)

Process: Finishing Machine: Machining Center Arbor: HSK63A Work Piece: Si10 ~ 12% Al Alloy Cutter: RF4100R, 6 teeth Grade: SUMIDIA DA2200

V = 16,370 sfm F = 450 ipm f = .005 ipt d = .020 in. d/wiper = .001 in. Dry

Results

Wiper Insert

2,000~5,000 (6,560~16,404)

11.7

12.7

SUMIDIA Insert

SUMIDIA

Maximum Allowable Spindle Speed

Inserts

Description

13% and above

4.78

15°

4.8

Less than 13%

Cutting Speed m/min (sfm)

NOTES: Cartridges and inserts are sold separately. Fig 1

PCBN & PCD Milling

Recommended Running Conditions RF Endmill Availability - METRIC Sumitomo Stock øD øD1 Cat. No. RF4080R 80.0 82.0 «

Rz: 0.69μm

Ra: 0.092µm

NOTES: Cartridges and inserts are sold separately.

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

407

SuMIDIA MILLS

SuMIDIA Cutter for High Speed Finishing of Non-ferrous Metal

SRF Series Fig 1

Fig 2 100mm

Fig 3 45mm

60mm

50mm

40mm

6 mm

23mm

26 mm

12 mm

13 mm

n Parts

SRF Endmill Availability - METRIC

Fig.

Â« Â« Â« Â« Â« Â« Â« Â«

30.0 40.0 30.0 40.0 30.0 40.0 50.0 63.0

3 4 3 4 3 4 5 6

1 1 2 2 3 3 4 4

5mm

C0.5mm

R100

Fig.1

5mm

Fig.2

Adjustment Screw SRFJ Insert Screw BFTX0409N

3.962mm

9.525mm

9.555mm

C0.5mm

9.525mm

5mm

# of Teeth

n Maximum D.O.C. Guide (SRF50R, 5 teeth)

R0.5mm

15Â°

9.525mm

Ã¸D (mm)

9.525mm

SRF30R-ST SRF40R-ST SRF30R-BT30 SRF40R-BT30 SRF30R SRF40R SRF50R SRF63R

Stock

9.525mm

PCBN & PCD Milling

Sumitomo Catalog No.

Fig.3

Below are guidelines for maximum D.O.C. based on internal test results. â&#x20AC;&#x2DC;lâ&#x20AC;&#x2122; indicates possible application range. Actual cutting condtions should be set based on actual machine and work piece characteristics.

Inserts

Feedrate, F: ipm (mm/min)

Sumitomo Catalog No.

Cutting Edge

NF-SNEW09T3ADTR NF-SNEW09T3ADTR-U NF-SNEW09T3ADTR-R

Standard Wiper Nose Radius

SUMIDIA DA1000 l l l

Fig. 1 2 3

â&#x20AC;¢ Standard inserts and wiper inserts can be used on the same cutter body. â&#x20AC;¢ Standard inserts with nose radius should be used where vibration is present. Wiper inserts are not recommended. â&#x20AC;¢ Inserts can be reground 3 times (up to I.C. diameter of 9.225 mm/0.3632 in.) â&#x20AC;¢ When using reground inserts, it is recommended to reconirm insert height and cutting diameter with a tool pre-setter. â&#x20AC;¢ Do not mix new and reground inserts OR inserts with diferent regrind measurements on the same cutter. â&#x20AC;¢ Standard inserts and wiper inserts can be used on the same cutter body.

n Arbor for SRF30R & SRF40R PP

KROHV HTXL VSDFHG RQ 3 & ' 0 [ PP GHSWK PP

Â¡ PP

Â&#x192;

0.20 (0.5) 0.40 (1.0) 0.60 (1.5) 0.80 (2.0) 0.10 (2.5) 0.12 (3.0) 0.14 (3.5) 0.16 (4.0) 0.18 (4.5) 0.20 (5.0)

100 (2500)

160 (4000)

200 (5000)

Feed per tooth, f: ipt (mm/tooth) 0.002 (0.05)

0.003 (0.08)

0.004 (0.10)

n Cutting Conditions 3 & ' Â&#x201C;

When using the SRF30R or SRF40R cutters, modiication to the arbor is required, as shown above. 1) Reduce part of the arborâ&#x20AC;&#x2122;s adaptor shaft from Ã¸25.4mm to Ã¸15mm. 2) Add four tap holes for M5 cap screws.

408

D.O.C. in (mm)

Phone: (800) 950-5202

Cutter: SRF50R Insert: NF-SNEW09T3ADTR (DA2200) Arbor: BT30 FMA25.4-45 Work: A-5052 Width: 35mm (1.40 in.) at D.O.C. indicated above

w w w. s u m i c a rb i d e. co m

Ã¸D

Ã¸13 mm Ã¸19 mm

9.5mm

Ã¸D

(Ã¸15.5 mm)

Ã¸D

Ã¸25.4mm

38mm

Ã¸50mm

20mm

Ã¸D

Ã¸20mm

BT30

Ã¸25.4mm 9.5mm

60mm

Fig 4

SuMIBORON MILLS

High Speed SuMIBORON Mill for Cast Iron Roughing

RM Series

Features & Beneits • High speed, high efficiency milling of gray cast iron • Solid CBN grade BNS800 • Cost effective 8 cornered regrindable insert • Four corner insert design yields low tooling costs per part • Simple design for direct insert mounting

Fig 2

PCBN & PCD Milling

øD1 øD2

Fig 1

øD1 øD2 ød

ød a

ø13 ø20

øD3 øD

øD

RM Mill Availability - METRIC Sumitomo Cat. No.

Stock

D 80 100 125 160

• • • •

RM3080R RM3100R RM3125R RM3160R

D1 90 110 135 170

D2 60 70 80 100

D3 46 59 80

Dimensions (mm) F d 50 25.40 50 31.75 63 38.10 63 50.80

a 9.5 12.7 15.9 19

b 6 8 10 11

E 25 32 38 38

No. of Teeth 6 8 10 12

Fig. 1 2 2 2

• USA stocked item Inserts 3.18 mm

9.525 mm

Sumitomo Cat. No. SNG322 SNG323 SNEN090308-W

Stock

Grade

• • •

BNS800

Dimensions (Inches) Cutting I.C. T Edge .375 .375 .375

.125 .125 .125

Standard Standard Wiper

NOTES: 1) Do not use a mix of standard and wiper inserts on a single cutter setting. 2) Do not mix new and reground inserts on a single cutter setting. 3) Inserts can only be reground once (I.C. must be at least .360”)

Hardware Clamp

Double Screw

Shim

Shim Screw

Adjustment Screw

RMW

WB6-16T

RM-SHIM

BFTX0307N

SRFJ

• USA stocked item

Phone: (800) 950-5202

Clamp Wrench

Shim Screw Wrench

Adjustment Screw Wrench

TTX20

TRX10

TH015

TH020

w w w. s u m i c a rb i d e. co m

409

SuMIBORON MILLS

High Speed SuMIBORON Mill for Cast Iron Finishing

RM Series

Features & Beneits • Removeable cartridges for easy insert run-out management. • Uses BN700 with high CBN content, offering good wear and fracture resistance. • Available in both shell and small diameter endmill types. • High speed machining V=6500+ sfm

ø32

Fig 2 øD2 ød a

Fig 3 øD2 ød a

Fig 1

PCBN & PCD Milling

• Surface roughness Rz=3.2 (1Ra)

ø13 ø20

øD øD

øD

FMU Mill Availability - METRIC Sumitomo Cat. No.

Stock

D 37 47 60 80 100 125 160

« « « « « « «

FMU4040ER FMU4050ER FMU4063ER FMU4080R FMU4100R FMU4125R FMU4160R

D1 40 50 63 82.8 102.8 127.8 162.8

Dimensions (mm) F d 63 63 63 25.40 63 25.40 63 31.75 63 38.10 63 50.80

D2 60 60 75 75 100

a 9.5 9.5 12.7 15.9 19

b 6 6 8 10 11

E 25 25 38 38 38

No. of Teeth 2 3 4 6 8 10 12

Fig. 1 1 2 2 3 3 3

« Worldwide Warehouse item Hardware

Hardware

Screw

Setting Clamp

Double Screw

Wrench

BH0620*

BTD0609

FMUE

WB5-10

TH040

LH030

LH025

* FMU4040ER/4050ER/4063ER use FMUUE type cartridge * FMUU/FMUUE use similar screw (BFTX0509N), adjustment screw,(FMUJ) and O-ring (P3)

Cartridge

Screw

Adjustment Screw

O-Ring

Wrench

FMUU*

BFTX0509N

FMUJ

TRX20

1.8 x 45

* Screw for FMU4040ER/4050ER/4063ER is BH0615

Screw

Inserts

n Gauge

15 °

R300

45° 12.70mm

15°

Insert

Cartridge

3.18 mm

2 mm

12.70mm

2 mm

45°

12.70mm

Fig 2

12.70mm

Fig 1

Dimensions (in.) Sumitomo Cat. No. SNEW1203ADTR SNEW1203ADTR-S*

• USA stocked item

410

Stock

Grade

• •

BN7000 BN700

I.C. .500 .500

Setting Gauge T

.125 .125

Fig. 1 2

* Low cutting force insert

Phone: (800) 950-5202

Screw

FMU-SET Setting Clamp

Double Screw

Gauge not included

w w w. s u m i c a rb i d e. co m

SuMIBORON MILLS

High Speed SuMIBORON Mill for Cast Iron Finishing

FM Series Fig 2

øD2 ød a

ø13 ø20

Fig 1

øD

FM Mill Availability - METRIC Stock

D 80 100 125 160

« « « «

FM5080R FM5100R FM5125R FM5160R

D1 82.8 102.8 127.8 162.8

D2 60 75 75 100

Dimensions (mm) F d 50 24.5 50 31.75 63 38.10 63 50.80

a 9.5 12.7 15.9 19

b 6 8 10 11

E 25 32 38 38

No. of Teeth 6 8 10 12

Fig. 1 2 2 2

PCBN & PCD Milling

Sumitomo Cat. No.

« Worldwide Warehouse item

Hardware Adjustable Seat

Double Screw

Applicable Cutter

Wedge Double Screw Insert

Wedge

Adjustable Seat

Adjustment Screw

Double Screw

Wrench

FMW

FME

FMJ

WB7F-20TL

TT25

1.8 x 45

FM5080R FM5100RFM5160R

Fig 2

45° 15.875 mm

15°

m2 m

15.875 mm

m2 m

45°

15.875 mm

Fig 1

15.875 mm

R300

Inserts

Dimensions (in.) Sumitomo Cat. No. SNEN1504ADTR SNEN1504ADTR-S*

• USA stocked item

Stock

• •

Grade BN700

I.C. .625 .625

T .1875 .1875

Fig. 1 2

* Low cutting force insert

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

411

SuMIBORON MILLS

High Speed SuMIBORON Mill for Hardened Steel & Cast Iron Finishing

BRC Series

Features & Beneits • High speed, high efficiency milling of hardened mold material. • Cost effective full-top CBN inserts, multiple corner usage • Available in both shell and small diameter endmill types. • Strong clamping with conical insert screw hole design. h

ℓ3

BRC Shell Mill Availability - METRIC Dimensions (mm) Sumitomo Cat. No. øD ød1 ød2 ℓ L h

Stock

ød2

BRC10042R BRC10052R BRC12042R BRC12052R BRC12066R

øD

ødh7

ød1

Fig 2

ℓ

ℓ1

ℓ2

ℓ3 L

« « « « «

42 52 42 52 66

16 22 16 22 27

9 11 9 11 13

5 5 6 6 6

44 50 42 52 52

20 30 20 30 30

8 10 8 10 12

6 7 6 7 7

6 7 5 5 6

C D

Inserts 15°

øD

ødh7

ød1

ød2

Fig 3

0.013 mm

ℓ ℓ2

ℓ1

10 12 16 16 16 12 16 16 16 20 20 25 20 20 25 25 25

11 11 11 11 11 12.5 12.5 13.5 13.5 13.5 13.5 13.5 17 17 17 17 17

11.5 15.5 15.5 15.5 13 15.5 15.5 19.5 19.5 24.5 19.5 19.5 24.5 24.5 24.5

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 5 5 5 5 5

23 22 16 16 16 16 19 20 20 22 22 22 20 22 24 24 24

8 8 8 8 11 8 8 8 8 8 8 8 8 8 8

52 45 48 48 48 59 48 48 48 50 50 56 50 50 56 56 56

75 75 88 108 128 75 78 88 108 130 150 176 90 110 136 156 176

Phone: (800) 950-5202

2 2 2 2 2 3 3 2 2 2 2 2 2 2 2 2 2

Group

Fig.

Stock

12 12 12 12 12 15 15 15 15 15 15 15 20 20 20 20 20

ℓ3

# of teeth

Sumitomo Cat. No.

BRC Endmill Availability - METRIC Dimensions (mm) Sumitomo Cat. No. øD ød ød1 ød2 ℓ ℓ1 ℓ2 « « « « « « « « « « « « « « « « «

0.025 mm

ℓ3

BRC071207ES10 BRC071207ES12 BRC071208ES16 BRC071210ES16 BRC071212ES16 BRC071507ES12 BRC071507ES16 BRC071508ES16 BRC071510ES16 BRC071513ES20 BRC071515ES20 BRC071517ES25 BRC102009ES20 BRC102011ES20 BRC102012ES25 BRC102015ES25 BRC102017ES25

Group

ℓ1

ℓ

# of teeth

ℓ

412

ødh7

ød1 øD

PCBN & PCD Milling

Fig 1

ød1H7

øD ød2

RDHX0701M0T RDHX0702M0T RDHX1003M0T RDHX12T3M0T

Stock

Dimensions (in)

BN350

BN7000

BN700

I.C.

Applicable Holder (Grp.)

« « « «

.276 .276 .394 .472

.078 .094 .125 .156

A B C D

Hardware 1 2 3 3 3 1 2

Screw

Wrench Applicable Holder (Grp)

BFTB025048

TRD07

BFTB02505

TRD07

BFTB035074

TRD15

C,D

Recommended Running Conditions

3 C

Conditions V (sfm) f (ipt) d (in)

Steel 40~45HRC 47~55HRC BN7000 655~2625 490~1310 .004~.016 .004~.012 .020 .020

58~62HRC BN350 260~655 .004~.008 .020

w w w. s u m i c a rb i d e. co m

Cast Iron BN7000 980~4920 .004~.016 .020

DISCONTINuED ITEMS Pages 413-425

Indexable Milling Shoulder Milling

INDEXABLE MILLING CuTTERS

PAGES

WGC Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .414-417 uFO Series

Face Milling High Feed Milling Multipurpose

UFO Endmills/Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . 418 UFOR Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419

Modular UFO & Tooling SumiMill UFO & DisconSumiMill tinued

sumiMill Series APG Face Mills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

Discontinued

DNF Face Mills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420 CHG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 CPG Face Mills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 DPG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422 EHG Face Mills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423 FPG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423 WEM/WRM/WFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424 PWC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425

413

WaveMill Series 45° Lead Angle Face Mill

WGC Series

Features & Beneits • 45° Lead Angle facilitates feed rate capabilities up to 30% higher than 90° tooling for high performance in face milling applications • Cutter rake angles and insert design promote efficient cutting action with low horsepower consumption • Light cutter assembly weight • Lack of body overhang facilitates machining close to fixturing and/ or part details

Indexable Milling

• Screw on insert design features carbide back up seats for durability, and ease of repair while offering easy set-up and indexing • Accepts the widest variety of inserts of any Sumitomo milling cutter

Shoulder Milling

• Available in “M” class (molded), “E” class, and several chipbreakers/edge preps and grades for almost any situation

Face Milling High Feed Milling Multipurpose UFO &Modular Tooling SumiMill Discon- UFO & tinuedSumiMill Discontinued

Shell type Coarse Pitch

Shank type

Shell type Fine Pitch

Chipbreaker Map Breaker

L-Type

G-Type

H-Type

N-Type

W-Type

Figure

Light Machining (L-type)

Sharp Cutting Edge

General Machining (G-type)

Heavy Machining (H-type)

No Chipbreaker (N-type)

Rake Angle 0

Strong Cutting Edge

Application

414

Phone: (800) 950-5202

25° • Light cutting • Low force milling of thin work piece • Low burr design

20° • General purpose to interrupted milling • Main chipbreaker

15° • Interrupted to Heavy milling • For welded or rolled surfaces

0° • Very heavy milling

• High precision finish (Wiper edge)

w w w. s u m i c a rb i d e. co m

Inch

Applicable Insert:

WGC4000

Inch

Applicable Insert:

WGC/F4000

SEET, SEMT, SECW, XEEW

฀

WGC4200WR WGC4250WR

2.000 2.500

Dimensions (Inches) Ød L

ℓ1*

Insert Max # of Diameter D.O.C. Inserts

1.250 3.970 1.7094 0.375 0.250 1.250 3.970 1.7094 0.375 0.250

3 4

* This dimension represents the actual “extension from holder”. • USA stocked item

Insert Application Key L

Stock

Shell Mill Series ØD

Catalog Number

WGC4200SR* WGC4250SR† WGC4300SR† WGC4400SRu WGC4500SR WGC4600SR WGC4800SR WGC41000SR

Dimensions (Inches) Ød2 ØD Ød1

p 2.000 p 2.500 p 3.000 p 4.000 p 5.000 p 6.000 p 8.000 p 10.00

0.750 1.000 1.000 1.250 1.500 1.500 2.500 2.500

0.406 0.531 0.531 0.656 – – – –

Ød

No. of Teeth

Max D.O.C.

Fig.

1.750 1.750 1.750 2.000 2.500 2.500 2.500 2.756

1.500 1.750 2.250 2.870 3.750 4.380 5.120 7.087

0.312 0.375 0.375 0.500 0.625 0.625 1.000 1.000

1.020 1.020 1.020 1.020 1.060 1.060 1.595 1.575

3 4 4 5 6 7 8 10

0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250

1 1 1 1 2 2 3 3

Max D.O.C.

Fig.

Pitch

0.250 0.250 0.250 0.250 0.250 0.250 0.250

1 1 1 1 2 2 3

Fine Fine Fine Fine Fine Fine Fine

Pitch

Coarse Coarse Coarse Coarse Coarse Coarse Coarse Coarse

Socket Head Cap Screw: *3/8-24x1, †1/2-20x1.5, u5/8-18x1.5 Shell Mill Series

Light depth of cut applications

Stock

Catalog Number

General purpose cutting applications

No chipbreaker

Heavy cutting applications

WGCF4200SR* WGCF4250SR† WGCF4300SR† WGCF4400SRu WGCF4500SR WGCF4600SR WGCF4800SR

Dimensions (Inches) Ød2 ØD Ød1

p 2.000 p 2.500 p 3.000 p 4.000 p 5.000 p 6.000 p 8.000

0.750 1.000 1.000 1.250 1.500 1.500 2.500

0.406 0.531 0.531 0.656 – – –

Ød

No. of Teeth

1.750 1.750 1.750 2.000 2.500 2.500 2.500

1.500 1.750 2.250 2.870 3.750 4.380 5.120

0.312 0.375 0.375 0.500 0.625 0.625 1.000

1.020 1.020 1.020 1.020 1.060 1.060 1.595

4 5 6 7 8 10 12

Indexable Milling

Weldon Shank Series

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

Socket Head Cap Screw: *3/8-24x1, †1/2-20x1.5, u5/8-18x1.5 Inserts Hardware

SEMT

XEEW

T 45°

WGCS13R

BFTX03512IP

BW0507F

WGC4nnnSR

WGCS13R

BFTX03512IP

BW0507F

TRDR15IP

LH035

WGCS13R BFTX03512IP BW0507F * Torque specifications for insert screw=24-29 in/lbs. **Torque specifications for seat screw=42-46 in/lbs.

TRDR15IP

LH035

WGCF4nnnSR

Seat Wrench LH035

SEET13T3AGFNL

See pages 592-594 for recommended running parameters

Dimension (inch)

Cermet Uncoated PCD

Sumitomo Catalog Number

p pppppp

SEET13T3AGSNN

pppppp

pppp

SEMT13T3AGSNH

ppppp

SEMT13T3AGSNL

ppppp

NF-XEEW13T3AGFRW

Facet Width

Facet Radii

0.528

0.156

0.0639

0.0394

0.707

0.156

0.320

NF-SECW13T3AGTNN XEEW13T3AGERW

SEET13T3AGSNG SEMT13T3AGSNG

20°

A30N EH520 H1 DA2200 DA1000

Seat

WGC42nnWR

Insert Wrench TRDR15IP

Seat Screw**

DL1000 ACK200 ACK300 ACP100 ACP200 ACP300 T250A

Catalog Number

Insert Screw*

p pp

Note: SEET is a close tolerance, peripheral ground insert type which may provide better surface finish and repeatability • USA stocked item « Worldwide Warehouse item p USA limited availability item

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

415

Metric

Applicable Insert:

WGC4000

Applicable Insert:

WGC/F4000

SEET, SEMT, SECW, XEEW

E h

ød1

ød2

øD1

øD

ød

øD

øD1

45O

ℓ1

ℓ2

45O

Shoulder Milling Face Milling

Catalog Number

Stock

WGC4032EW WGC4040EW WGC4050EW WGC4063EW p

p p p p

ØD

ØD1

32 40 50 63

44 52 63 76

32 32 32 32

40 40 40 40

85 85 85 85

# of Inserts

125 125 125 125

3 3 4 5

Catalog Number

WGC4040RS WGC4050RS WGC4063RS

p p

ØD

ØD1

Ød1

Dimensions (mm) Ød2 a t

40 50 63

52 63 76

16 22 22

9 11 11

5.6 6.3 6.3

8.4 10.4 10.4

# of Teeth

40 40 40

18 20 20

28 26 26

3 3 4

# of Teeth

40 40

20 20

26 26

5 6

Shell Mill Series (WGCF 4000RS Type)

USA limited availability item

Catalog Number

WGCF4050RS WGCF4063RS

High Feed Milling Multipurpose

Shell Mill Series (WGC 4000RS Type)

Dimensions (mm) Ød ℓ1 ℓ2

Stock

Weldon Shank Series (WGC 4000EW Type)

Stock

Indexable Milling

p p

ØD

ØD1

Ød1

Dimensions (mm) Ød2 a t

50 63

63 76

22 22

11 11

6.3 6.3

10.4 10.4

USA limited availability item

Inserts

UFO &Modular SumiMill Tooling

SEMT

XEEW

T Discon- UFO & tinuedSumiMill

45° L

Discontinued

SEET13T3AGFNL

A30N EH520 H1 DA2200 DA1000

DL1000 ACK200 ACK300 ACP100 ACP200 ACP300 T250A

Cermet Uncoated PCD

Sumitomo Catalog Number

20°

Dimension (inch)

Facet Width

Facet Radii

0.528

0.156

0.0639

0.0394

0.707

0.156

0.320

SEET13T3AGSNG

pppppp

SEET13T3AGSNN

pppppp

SEMT13T3AGSNG

ppppp

SEMT13T3AGSNH

ppppp

SEMT13T3AGSNL

ppppp

See pages 593-594 for recommended running parameters

NF-SECW13T3AGTNN p

XEEW13T3AGERW

NF-XEEW13T3AGFRW

Note: SEET is a close tolerance, peripheral ground insert type which may provide better surface finish and repeatability • USA stocked item p USA limited availability item Hardware Seat Screw (for 4000 type) Seat (for 4000 type)

Catalog Number

Seat

Insert Screw*

Seat Screw**

Insert Wrench

Seat Wrench

WGC4nnnEW

–

BFTX03512IP

–

TRDR15IP

–

WGC/F4nnnEW/RS

WGCS13R

BFTX03512IP

BW0507F

TRDR15IP

LH035

Insert

Insert Screw

* Torque specifications for insert screw=24-29 in/lbs. **Torque specifications for seat screw=42-46 in/lbs.

416

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

Metric

Applicable Insert:

WGC/F4000 b

ø18

31 E

ød a

øD1 øD2 ød a

øD1 øD2

SEET, SEMT, SECW, XEEW

ø101.6

ø13

øD

ø20

øD

øD Shell Mill Series (WGC 4000 Type) Catalog Number

Dimensions

Stock p p p p p

ØD1 93 113 138 173 213

F 50 50 63 63 63

ØD2 60 70 80 100 130

a 9.5 12.7 15.9 19 25.4

Ød 25.4 31.75 38.1 50.8 47.625

b 6 8 10 11 14

E 25 32 38 38 35

No. of Teeth

Weight (kg)

Fig.

4 5 6 7 8

1.0 1.5 2.6 4.0 6.6

1 2 2 2 3

Indexable Milling

WGC4080R WGC4100R WGC4125R WGC4160R WGC4200R

ØD 80 100 125 160 200

Shoulder Milling

Shell Mill Series (WGCF 4000 Type) Catalog Number WGCF4080R WGCF4100R WGCF4125R WGCF4160R WGCF4200R p

Dimensions

Stock

ØD 80 100 125 160 200

p p p p p

ØD1 93 113 138 173 213

F 50 50 63 63 63

ØD2 60 70 80 100 130

a 9.5 12.7 15.9 19 25.4

Ød 25.4 31.75 38.1 50.8 47.625

b 6 8 10 11 14

E 25 32 38 38 35

No. of Teeth

Weight (kg)

Fig.

8 10 12 16 20

1.0 1.5 2.6 4.0 6.6

1 2 2 2 3

Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling

USA limited availability item

Inserts

DisconUFO & tinued SumiMill

SEMT

XEEW

Discontinued

45° L

SEET13T3AGFNL

Dimension (inch)

A30N EH520 H1 DA2200 DA1000

DL1000 ACK200 ACK300 ACP100 ACP200 ACP300 T250A

Cermet Uncoated PCD

Sumitomo Catalog Number

20°

Facet Width

Facet Radii

0.528

0.156

0.0639

0.0394

0.707

0.156

0.320

See pages 593-594 for recommended running parameters

SEET13T3AGSNG

pppppp

SEET13T3AGSNN

pppppp

SEMT13T3AGSNG

ppppp

SEMT13T3AGSNH

ppppp

SEMT13T3AGSNL

ppppp pp

NF-SECW13T3AGTNN p

XEEW13T3AGERW

NF-XEEW13T3AGFRW

Note: SEET is a close tolerance, peripheral ground insert type which may provide better surface finish and repeatability • USA stocked item p USA limited availability item Seat Screw (for 4000 type)

Hardware

Seat (for 4000 type)

Insert

Catalog Number

Seat

Insert Screw*

Seat Screw**

WGC/F 4nnnR

WGCS13R

BFTX03512IP

BW0507F

Insert Wrench TRDR15IP

Seat Wrench LH035

Insert Screw

* Torque specifications for insert screw=24-29 in/lbs. **Torque specifications for seat screw=42-46 in/lbs.

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

417

INDEXABLE SHELL MILLS

Section of Discontinued Milling Cutters

uFO SERIES

uFO Fine Pitch Face Mill Series uFO “400” Face Mills

uFO Coarse Pitch Face Mill Series uFO “400 & 500” Face Mills

n UFO End Mill Series

Indexable Milling

Inserts Apply to UFO Endmills, 400 & 500 Face Mills Figure 1

Figure 2 T

25° I.C.

.787

Face Milling

Sumitomo Cat. No. SFEN12T3AZFN SFKN12T3AZTN SFKN12T3AZFN SFKR12T3AZEN SFKN1504AZTN* SFKN1504AZFN* UW12500R

▲

TN = “T” land

FN = honed

High Feed Milling Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill

Cermet Uncoated

ACZ310 ACZ330 ACZ350 AC230 AC325 AC211 EH20Z K245R2 ACK200 ACK300 ACP100 ACP200 ACP300 T250A T110A

Coated

▲

▲▲ ▲▲ ▲ ▲ ▲▲▲

▲▲

▲ ▲▲ ▲

▲

▲ ▲▲

I.C.

Facet Width

▲

0.500

0.156

0.088

▲

0.625

0.1875

0.088

0.500

0.156

0.218

▲

Figure

▲ 1

▲

▲ USA limited Availablity Item

Discontinued

Dimensions (Inches)

A30N G10E H10E H1

Shoulder Milling

*: UFO 500 Face Mill Coarse Pitch

Hardware for UFO 400 Face Mills

Catalog Number

Locator

Seat

*Insert Clamp

**Locator Clamp

Clamp Screw

Wrench

UFO4 n n EXR8

UF4KR

UF4SR

UFTWR

UFKWR

WB715T

TT25

* Torque specifications for insert clamp screw=49-53 in/lbs. **Torque specifications for locator clamp screws=62-66 in/lbs.

Hardware for UFO 400 & 500 Face Mills Seat

Insert Locator

Catalog Number UFO402R UFO4 n n R UFO402L UFO4 n n L UFO5 n n R UFO5 n n L

Locator

Seat

UF4SRS UF4SR UF4SLS UF4KL UF4SL UF5KR UF5SR UF5KL UF5SL UF4KR

*Insert Clamp

**Locator Clamp

Clamp Screw

Clamp screw

Insert clamp

Wrench

UFTWR UFKWR WB715T

TT25

UFTWL UFKWL WB715T

TT25

UFTWR UFKWR WB715T UFTWL UFKWL WB715T

TT25 TT25

Clamp screw Locator clamp

*Torque specifications for insert clamp screw=49-53 in/lbs. **Torque specifications for locator clamp screws=62-66 in/lbs.

418

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

INDEXABLE SHELL MILLS

Section of Discontinued Milling Cutters

uFO SERIES Applicable Insert: RGMN

n uFOR Face Mill Series uFOR “600” Face Mills

n CHE Bridgeport Shank Series CHE Shoulder Mills

n CHE Weldon Shank Series CHE Shoulder Mills

Inserts Apply to CHE Shoulder Mills

Inserts Apply to UFOR 600 Face Mills

Figure 1

Figure 2 T

Indexable Milling

30° Insert Dia.

20°

Edge prep = 0.008” x -30°

RGMN2004SNI Edge prep = 0.002” x -15°

p p

0.7874 (20 mm)

0.1875

RGMN2004SNT Edge prep = 0.002” x -30°

Note: use "SNS" for Steel applications use "SNI" for Inconel applications use "SNT" for Titanium applications p USA limited availability item

PCD

p p

pp p

p p pp p p

p p

Dimensions (Inches)

DA2200 DA150 DA1000

Sumitomo Cat. No. TECN32R TEEN32R NF-TEEN32R TEKN32TR TECN43R TEEN43R NF-TEEN43R TEKN43R TEKN43TR

Uncoated

A30N G10E H1

Cermet

T250A

AC325 EH20Z

Insert Dia.

AC230 AC325 AC211

Coated

Coated Dimensions Sumitomo Cat. No. RGMN2004SNS

I.C.

Figure

0.375 0.375 0.375 0.375 0.500 0.500 0.500 0.500 0.500

0.125 0.125 0.125 0.125 0.1875 0.1875 0.1875 0.1875 0.1875

1 2 2 1 1 2 2 1 1

“T” denotes inserts with a T-Land

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO & Modular SumiMill Tooling DisconUFO & tinued SumiMill Discontinued

Hardware for UFOR 600 Face Mills Locator

❭❪❫❴❵

Locator

Catalog Number

Locator

Insert Clamp

Locator Insert Screw** Screw*

UFOR6 n n R

GRKR

GRWR

BH0410T

Wrench

WB8-20

Insert Insert

❭❪❫❴❵

TH040

Insert Clamp

TRD15

*Torque specifications for insert clamp screw=58-62 in/lbs. **Torque specifications for locator clamp screws=35-40 in/lbs. Hardware for CHE Bridgeport

Locator Screw

Clamp Retaining Clamp Wrench Screw Ring

Locator Wrench

Catalog Number

Locator

Clamp

CHE3-1 n n n RR8 CHE4-2000RR8

–

CCH5R

–

BHE0510

ER04

–

LH030

LCE4R

CEWR

FBH0512

WB8R-16T

–

TT27

TH030

Clamp

Locator Screw

Hardware for CHE Weldon Catalog Number

Clamp Retaining Clamp Wrench Screw Ring

Locator Wrench TH025

CHE2- n n n n RW

–

CCH4R

–

BHE0407

ER03

–

CHE3- 1 n n n RW

–

CCH5R

–

BHE0510

ER04

–

LH030

LCE4R

CEWR

FBH0512

WB8R-16T

–

TT27

TH030

CHE4- 2000RW

Phone: (800) 950-5202

Locator

w w w. s u m i c a rb i d e. co m

419

INDEXABLE ENDMILLS

Section of Discontinued Milling Cutters

MILL SERIES

SuMI

Applicable Insert: SDC, NF-SDC, APW

Inserts Apply to APG 400 Face Mills FW

Figure 1

Figure 2

Figure 3

15°

65°

15°

15° I.C.

I.C.

Indexable Milling

n APG Face Mill Series APG 400 Face Mills

PCD

pp p p

Dimensions (Inches)

DA2200 DA150 DA200 DA1000

A30N H1

Sumitomo Cat. No. SDC42R SDC42TR NF-SDC42R APW4R

Uncoated

AC325

Coated

I.C.

p p

I.C.

Facet Width

Figure

0.500 0.500 0.500 0.500

0.125 0.125 0.125 0.125

0.0938 0.0938 0.0938 0.193

1 1 2 3

“T” denotes inserts with T-Land p USA limited availability item Hardware for APG 400 Face Mills

Shoulder Milling Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling

Catalog Number

Locator

Insert Clamp

APG403R

Cap Screw

WB820

APG404R APG405R

Clamp Bolt

LAP40RL

TH040 BXF0520RL

ATW45RL WB824T

APG406R

TT27

WB824TL

APG408R

Wrench

Discon- UFO & tinuedSumiMill

Inserts Apply to DNF Face Mills

Discontinued

Figure 1

Figure 2

Figure 3

T I.C.

n DNF Face Mill Series

• • •

Dimensions (Inches)

CBN

BNS800

H10E

T250A

ACZ310 AC325

Coated Cermet Uncoated Sumitomo Cat. No. CSNH43M SNG432 SNG433 SNG434 SNMN433 NW100*

I.C.

0.500

0.189

0.500

0.500 –

Facet Figure Width

0.500 – – 0.0312 0.1875 0.0469 0.0625 – 0.1875 0.0469 – 0.197 –

1 2

USA limited availability item • USA stocked item *Wiper requires LNFW40R cartridge p

Hardware for DNF Face Mills Insert Double Screw WB8-30T Clamp

Catalog Number

Locator

Insert Clamp

Locator Clamp

Insert Screw*

DNF n n n n R

LNF40R

FTW40R

BX0510

WB830T

Wrench TT27 LH040

Cap Screw BX0510 Locator Wrench TT27 LH040

Torque specifications for locator clamp (WB830T)= 71-75 in/lbs. Torque specifications for insert clamp (WB830T)= 57-62 in/lbs.

420

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

INDEXABLE ENDMILLS

Section of Discontinued Milling Cutters

MILL SERIES

SuMI

Applicable Insert: CSNH, SNG, SNMN, NW Inserts Apply to CHG Face Mills Figure 1

Figure 2 T

20°

I.C.

n CHG Face Mill Series

PCD

Dimensions (Inches)

A30N G10E H1

DA2200 DA150 DA1000

Uncoated

T250A

Cermet

p pp p p

p p

I.C.

Figure

0.500 0.500 0.500 0.500 0.500

0.1875 0.1875 0.1875 0.1875 0.1875

1 2 2 1 1

Indexable Milling

Sumitomo Cat. No. TECN43R TEEN43R NF-TEEN43R TEKN43R TEKN43TR

AC230 AC325 AC211

Coated

“T” denotes inserts with a T-Land. p USA limited availability item Hardware for CHG Face Mills

Shoulder Milling

Catalog Number

Locator

Clamp

LCH4R

CHWR

Clamp Bolt

Locator Screw

Clamp Wrench

Locator Wrench

FBH0512

TH040

TH030

Face Milling

❛❜❞❣❤❜✐ ❥❞✐❦❧

❛❜❞❣❤❜✐

High Feed Milling

CHG403R CHG404R

FBX0811

CHG405R CHG406R

UFO & Modular SumiMill Tooling

Clamp

FBX0817

CHG408R

Multipurpose

♠♥♦❦✐❤

❥❞✐❦❧

Clamp

qr✉✇❤①②❦ ④❜⑤①

DisconUFO & tinued SumiMill Discontinued

Inserts Apply to CPG 400 & 500 Face Mills Figure 1

Figure 2

n CPG 400 & 500 Face Mill Series

AC230 AC325 AC211 EH20Z T250A

Uncoated

11°

p p

p p p

p p p p

Dimensions (Inches)

A30N G10E

Cermet

p p

I.C.

Coated Sumitomo Cat. No. TPCH43R TPCH43TR TPC53P12R TPC53P12RA TPG431 TPG432 TPG433 TPMN431 TPMN432 TPMN433 TPMN434

11°

I.C.

11°

I.C.

Figure 3

p p

p p p

I.C.

0.500 0.500 0.625 0.625 0.500 0.500 0.500 0.500 0.500 0.500 0.500

0.1875 0.1875 0.1875 0.1875 0.1875 0.1875 0.1875 0.1875 0.1875 0.1875 0.1875

Figure

0.0156 0.0312 0.0469 0.0156 0.0312 0.0469 0.0625

1 1 2 2 3 3 3 3 3 3 3

“T” denotes inserts with a T-Land. p USA limited availability item Hardware for 400 Series

Catalog Number CPG03R CPG04R CPG05R CPG06R

Locator

Clamp

Hardware for 500 Series

Clamp Bolt

Locator Bolt

PTW40R LCP40R

PTW41R

Wrench TT27

WB8-24T BX0510 LH040

Phone: (800) 950-5202

Catalog Number

Locator

CPG504R CPG505R CPG506R CPG508R CPG510R

LCP50R

Clamp

Clamp Bolt

Locator Clamp Bolt

Wrench

TT27

TT25

PTW50R WB8-24T BH0408 PTW51R

w w w. s u m i c a rb i d e. co m

421

INDEXABLE SHELLMILLS

Section of Discontinued Milling Cutters

MILL SERIES

SuMI

Applicable Insert: SPCH, SPG, SPMN, DPW

Inserts for DPG 400 Face Mills Figure 1

Figure 2

Figure 3

F T

11°

Uncoated

ACZ310 AC230 AC325 AC211 EH20Z A30N G10E

Coated Sumitomo Cat. No.

SPCH42R SPCH42TR SPG421 SPG422 SPG423 SPMN421 SPMN422 SPMN423 SPMN424 DPW500R

Indexable Milling

n DPG 400 Face Mill Series

11°

I.C.

p p

I.C.

15°

Dimensions (Inches) I.C.

Facet Width

Figure

0.500

0.125

N/A

0.0156

0.0312 0.0469 0.0156 0.0312 0.0469 0.0625 N/A

p p

0.500

0.125

N/A

0.480

0.126

p p

11°

15°

p p

“T” denotes inserts with a T-Land. p USA limited availability item

Shoulder Milling

Hardware for DPG 400 Face Mills Face Milling High Feed Milling Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill

Catalog Number

Locator

DPG403R DPG404R DPG406R DPG408R

Locator Clamp

Insert Clamp

Clamp Bolt

GLW40R

GTW40R

WB830T

GLW41R

GTW41R

WB824T

GLW42R

GTW42R

WB830T

Wrench

TT27

GL40R

DPG410R DPG412R

Discontinued

Torque specifications for locator clamp (WB830T)=71-75 in/lbs. Torque specifications for insert clamp (WB830T)=57-62 in/lbs. Inserts Apply to DPG 500 Face Mills Figure 1

Figure 2

F T

I.C.

15° 11°

I.C.

Sumitomo Cat. No.

n DPG 500 Face Mill Series

SPCH53TR SPCH53TRR SPMN533

p p

Locator

DPG503R DPG504R DPG506R DPG508R DPG510R

Locator Clamp

Dimensions (Inches) I.C.

Facet Width

Figure

0.625

0.1875 0.1875

N/A

0.625

0.1875 0.0469

N/A

“T” denotes inserts with a T-Land. p USA limited availability item

Hardware for DPG 500 Face Mills

Catalog Number

Uncoated

ACZ310 AC230 AC325 AC211 EH20Z A30N G10E

Coated

11°

Insert Clamp

Clamp Bolt

GLW50R

GTW50R

WB830T

GLW51R

GTW51R

WB824T

GLW52R

GTW52R

WB830T

GL50R

Wrench

TT27

DPG512R

Torque specifications for locator clamp (WB830T)=71-75 in/lbs. Torque specifications for insert clamp (WB830T)=57-62 in/lbs.

422

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

INDEXABLE SHELLMILLS

Section of Discontinued Milling Cutters

MILL SERIES

SuMI

Applicable Insert: SDKN

Inserts Apply to EHG Face Mills Figure 1

Figure 2

45° 20°

20°

I.C.

Coated

T250A

A30 A30N G10E

p p p p

p p

I.C.

0.625 0.1875

p p

Facet Width

Fig.

N/A

0.0625

0.0312

N/A

0.500 0.125

Dimensions (in)

0.500 0.125

“M” denotes honed inserts “MT” denotes inserts with a T-Land p USA limited availability item

Indexable Milling

p p p

SEKN42M SEKN42MT SEKN53M SEKN53MT SEMR42M SEC422

n EHG 400 Face Mill Series

ACZ310 ACZ330 ACZ350 AC230 AC325 AC211 EH20Z

Sumitomo Cat. No.

Uncoated

Cermet

Shoulder Milling

Hardware for EHG Face Mills

Face Milling

Screw

Catalog Number

Seat

Clamp

Clamp & Locator Screw

EHG4 n n

EHK4R

EHW4R

EHBX0512

High Feed Milling

Seat

Multipurpose

Insert

Wrench TH040

Clamp Screw

UFO & Modular SumiMill Tooling

Body

DisconUFO & tinued SumiMill Discontinued

Inserts Apply to FPG Face Mills T FW

I.C.

n FPG 400 & 500 Face Mill Series

SDKN42M SDKN42MT SDKN53M SDKN53MT

Uncoated

A30N G10E

ACZ310 ACZ330 ACZ350 AC230 AC325 AC211 EH20Z T250A

Sumitomo Cat. No.

Cermet

p p p p p p

p p

p p p p p

PCD

DA150

Coated

15°

p p

Dimensions (in) I.C.

Facet Width

0.500 0.125 0.0781 0.625 0.1875

“M” denotes honed inserts “MT” denotes inserts with a T-Land p USA limited availability item

Hardware for FPG Face Mills Insert Locator

Catalog Number

Locator

FPG4 n n R

LFP4R

FPG5 n n R

LFP5R

Clamp FPWR

Locator Screw

Clamp Screw**

Locator Screw*

Clamp Wrench

Locator Wrench

FBX0817

FBH0512

TH040

TH030

Clamp Clamp Screw Cutter Body

*Torque specification for FBH0512=58-62 in/lbs. **Torque specification for FBX0817=44-49 in/lbs.

Phone: (800) 950-5202

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423

Inserts & Hardware for Discontinued and/or Limited Inventory WaveMills

*DISCONTINuED ITEMS

WRM 10000/16000

WEM 4000/5000

Indexable Milling

Hardware

Shoulder Milling Face Milling

Hardware

Catalog Number

Screw

Wrench

WEM3nnnRWn BFTX02506N TRD08 WEM3nnEX BFTX02506N TRD08 Torque specifications for BFTX02506N insert screw=10-14 inch/lbs.

Catalog Number

Screw

Wrench

WRM10nnnM BFTX02506N TRD08 Torque specifications for BFTX02506N insert screw=10-14 inch/lbs.

Hardware for WEM

High Feed Milling

Hardware

Multipurpose UFO &Modular SumiMill Tooling Discon- UFO & tinuedSumiMill Discontinued

Catalog Number WMM10nnnM

Screw

Wrench

BFTX02506N

TRD08 Catalog Number

Torque specifications for BFTX02506N insert screw=10-14 inch/lbs. Hardware

Catalog Number WMM16nnnM

Screw

Wrench

BFTX03584

TRD15

Screw

Wrench

WRM16nnnM BFTX03588 TRD15 Torque specifications for BFTX03588 insert screw=27-31 inch/lbs.

Torque specifications for BFTX03584 insert screw=27-31 inch/lbs.

WFM 400/500 Inserts Apply to WFM Cutters R

T 15Â°

Sumitomo Cat. No. XDMT120408PDEN XDMT120408PDENH XDMT150408PDEN p

Uncoated

AC230 ACZ310 ACZ330 ACZ350 K245R2 G10E

Coated

pp p ppp pp p p pp p p

p p

Dimensions (Inches) I.C.

n Hardware 0.500 0.500 0.625

0.1875 0.1875 0.1875

USA limited availability item Catalog Number WFMn40nR WFMn50nR

424

Hardware for WFM Cutters

0.031 0.031 0.031

Phone: (800) 950-5202

Seat WFMS4R WFMS5R

Insert Screw BFTX0414 BFTX0515N

Set Screw BT0506 BT0506

Wrench

TRD20 TRD20

TH025 TH025

w w w. s u m i c a rb i d e. co m

INDEXABLE SHELLMILLS

Section of Discontinued Milling Cutters

MILL SERIES

SuMI

Applicable Insert: SDKN

PWC d

Ø Ød Ød1

Fig. 1

Fig. 2

E F

d a

Ø 1

Ød2

° 88

Ød3

Ø 2

ØD

Ø⑨

Inserts Apply to SumiEdge Mill Cutter Bodies Fig. 1 ⑥

ACK200

ACK300

LNMX160608PNSN-G LNMX160608PNSN-H LNMX1606-W

p p

Shoulder Milling

⑧

184°

Face Milling

Grade Sumitomo Cat. No.

⑦

184°

90°

Fig. 2

High Feed Milling

Dimensions (Inches) L

0.634 0.634 0.636

0.476 0.476 0.476

0.250 0.250 0.250

0.032 0.032 0.032

Indexable Milling

n SumiEdge Mill Cutter Bodies

Facet Width 0.218 0.218

Multipurpose

Fig.

UFO & Modular SumiMill Tooling

1 2 -

DisconUFO & tinued SumiMill

*See page 000 for facet width information.

Discontinued

Hardware

Applicable Cutter

Insert Screw

Wrench

PWC Series

BFTX0511N

TTX15W

Phone: (800) 950-5202

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425

SOLID CARBIDE

gSX Series Solid Carbide Endmills

ENDMILLS

Endmill Series

Pages 427-439

SOLID CARBIDE ENDMILLS

PAgES

GSX Intoduction Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427 GSX Cutting Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . 428 GSX S & C Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429-430 GSX Ballnose Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431-432 GSXVL Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433-434 GSX Application Examples . . . . . . . . . . . . . . . . . . . . . . . . 435 Aurora Coat Endmills . . . . . . . . . . . . . . . . . . . . . . . . . 436-437 BNBP Endmills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438 NPDB Endmills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439

426

1-800-950-5202 www.sumicarbide.com

SOLID CARBIDE

gSX Series Solid Carbide Endmills

ENDMILLS

■ Features & Benefits es E

Seri

Wide variation of three flute types and four flute lengths enable use in a wide variety of applications. Fine carbide substrate provides high traverse rupture strength and excellent thermal shock resistance improving reliability in wet cutting applications. GSX Coating provides improved reliability and longer tool life. Large rake angle and unique flute design improve sharpness and chip evacuation. Corner edge with gash land improves cutting edge strength. Sharper edge S type and fracture resistant C type added to the 2D size series.

•

sio xpan

•

• • • •

Endmill Series

■ Product Range

Inch GSX Endmills Flute Length

Application Flutes

General Purpose

1.5D C Type

S Type

C Type

S Type

C Type

4D C Type

GSX200C-1.5D

GSX200S-2D

GSX200C-2D

GSX200S-3D

GSX200C-3D

GSX200C-4D

φ1/16” to φ1 “

GSX400C-1.5D

φ1/16” to φ1 “

GSX400S-2D

φ1/16” to φ1 “

GSX400S-3D

■ Product Range

GSX400C-4D

GSX400C-3D

φ1/16” to φ1 “

GSX400C-2D

φ1/16” to φ1 “

Metric GSX Endmills Flute Length 2D

1.5D C Type GSX20000C-1.5D

S Type GSX20000S-2D

φ1.0 to φφ20.0mm

φ0.5 to φφ20.0mm

φ1.0 to φφ20.0mm

φ0.5 to φφ20.0mm

φ1.0 to φφ20.0mm

GSX40000C-3D φ1.0 to φφ20.0mm

CFRP

Graphite

Hardened Steel

Copper Alloy

45 to 55 HRC

Cast Iron

Die Steel

Heat Resistant Alloy

Pre-hardened Steel

Alloy Steel

Carbon Steel

General Structure Rolled Steel

Roughing Finishing Roughing Finishing Roughing Finishing

S Type

Form

Groove Finishing

Groove Milling

Ex.: Corner on a φ10mm hole

■ Recommended Milling Examples

Note: When using endmills with gash land, some material remains as shown on the right. If you need sharp corners, use the S Type.

0.3

Ti Alloy

■ Application Range

Gash Land: Fracture Resistant Design

φ1.0 to φφ20.0mm

◎：Best ○：Good Blank：Not recommended

Stainless Steel

φ1.0 to φφ20.0mm

GSX40000C-4D

Al Alloy

GSX40000S-3D

60 HRC

C Type

GSX40000C-2D φ1.0 to φφ25.0mm

φ1.0 to φφ20.0mm

Sharp Corner: Sharper Edge Design

Surface Milling

φ1.0 to φφ20.0mm

GSX40000S-2D

φ1.0 to φφ20.0mm

Application

4D C Type GSX20000C-4D

C Type GSX20000C-3D

GSX30000C-2D

GSX40000C-1.5D

S Type

S Type GSX20000S-3D

φ0.5 to φφ25.0mm

GSX30000C-1.5D

General Purpose

3D C Type GSX20000C-2D

55 to 60 HRC

Application Flutes

*1 0.02 (mm)

■ Multi-Purpose Optimized flute design of slotted 3 flute (short) type reduces cutting resistance. 1. Allows drilling, slot milling and other continuous (compound) applications. 2. Perfect for use on thin walls and small machining centres.

C Type S Type is best for removing inside corners

*2 : Use with small depth of cut.

Phone: (800) 950-5202

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427

SOLID CARBIDE

Recommended Cutting Conditions 1.5D, 2D, 3D & 4D

ENDMILLS

Speeds and Feeds reflect roughing and finishing applications ISO P

Hardness (Bhn)

Material Low and Medium Carbon Steels Medium Carbon Alloy Steels Medium-High Carbon Steels Free Machining Steels and Alloys

K S

Low and Medium Carbon Steels Medium Carbon Alloy Steels Medium-High Carbon Steels Free Machining Steels and Alloys

Stainless Steel

Martensitic and Ferritic Austenitic Precipitation Hardening Grey Cast Iron Ductile Iron Exotic Alloys: Inconel, Hastalloy, Waspalloy, etc. Non-Ferrous Material

Low and Medium Carbon Steels Medium Carbon Alloy Steels Medium-High Carbon Steels Free Machining Steels and Alloys

Stainless Steel

Martensitic and Ferritic

Austenitic Precipitation Hardening Grey Cast Iron K Ductile Iron Exotic Alloys: Inconel, S Hastalloy, Waspalloy, etc. N Non-Ferrous Material

428

5/16

3/8

7/16

1/2

9/16

5/8

3/4

Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth

150-400 .0005-.0024 .0007-.0025 .0008-.0035 .0008-.0037 .001-.0045 .0012-.0055 .0014-.0066 .0016-.0075 .002-.0095

.002-.010

.002-.0105

<250

140-375 .0005-.0024 .0007-.0025 .0008-.0035 .0008-.0037 .001-.0045 .0012-.0055 .0014-.0066 .0016-.0075 .002-.0095

.002-.010

.002-.0105

>250

175-300 .0005-.0015 .0007-.002 .0008-.003 .0008-.0033 .001-.0039 .0012-.0045 .0014-.0056 .0016-.0062 .002-.0075

.002-.008

.002-.009

<250

175-350

.0005-.002 .0008-.0025 .0008-.0035 .0008-.004 .001-.0045 .0012-.0055 .0014-.0058 .0016-.0072 .002-.0075 .002-.0085

.002-.009

<250 250 - 350 >350 <250 <250 <250

150-300 100-225 75-150 150-350 150-350 150-325

.0005-.0017 .0005-.0015 .0005-.001 .0005-.0013 .0005-.0013 .0005-.0013

.002-.009 .002-.0088 .002-.0055 .001-.0062 .001-.0062 .002-.007

90-300

.0005-.0012 .0005-.0013 .0008-.0015 .001-.0019 .001-.0025

<280

.0005-.0024 .0005-.0019 .0005-.0012 .0008-.0013 .0005-.0013 .0005-.0018

.0008-.003 .0008-.0025 .0006-.0014 .0008-.0016 .0005-.0016 .0008-.003

.0008-.0035 .0008-.003 .0008-.0017 .0008-.0019 .0008-.0019 .001-.0033

250-400 .0008-.0024 .001-.0028 .001-.0031 .001-.0033 160-350 .0005-.0024 .0005-.0028 .0008-.0031 .001-.0033 75-125

.001-.0045 .001-.0036 .0008-.0022 .001-.0025 .0008-.0025 .001-.0035

.001-.004 .001-.004

.001-.0055 .001-.0044 .0008-.0028 .001-.0031 .001-.0031 .0011-.0039 .001-.003

.0012-.0066 .0012-.0055 .001-.0034 .001-.0037 .001-.0037 .0012-.0043

.001-.003

.001-.0035

.001-.004

.0016-.0075 .0013-.0065 .001-.0041 .001-.0044 .001-.0044 .0012-.0047

.002-.0075 .0015-.0075 .001-.0046 .001-.005 .001-.005 .0014-.0055

.002-.0085 .002-.0085 .0015-.0051 .001-.0055 .001-.0055 .0015-.006

.001-.0035 .001-.0041 .001-.0048 .001-.0055 .001-.0065

.001-.0045 .001-.006 .001-.0067 .001-.0075 .001-.0085 .001-.0045 .001-.0059 .001-.0067 .001-.0075 .001-.0085

.0005-.0015 .0008-.0018 .0008-.0021 .0008-.0024 .001-.0028 .001-.0033 .001-.0036

600-1500 .001-.0024

.001-.0045

.001-.005

.001-.006

.001-.010 .001-.010

.001-.004

.001-.0045

.001-.005

.001-.006

.001-.008

.001-.0095

.001-.011

.001-.012

Cutting Diameter SFM

1/8

3/16

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth

<250

125-280 .0005-.0021 .0007-.0022 .0008-.0031 .0008-.0034 .001-.0041 .0012-.005 .0014-.006 .0016-.0072 .002-.008

.002-.009

.002-.010

<250

100-255 .0005-.0021 .0007-.0022 .0008-.0031 .0008-.0034 .001-.0041 .0012-.005 .0014-.006 .0016-.0072 .002-.008

.002-.009

.002-.010

>250

90-200 .0005-.0014 .0007-.0018 .0008-.0027 .0008-.003 .001-.0036 .0012-.0041 .0014-.005 .0016-.0059 .002-.0069

.002-.008

.002-.009

<250

110-230 .0005-.0018 .0008-.0022 .0008-.0031 .0008-.0036 .001-.0041 .0012-.0049 .0014-.006 .0016-.0071 .002-.0081 .002-.0092 .002-.0103

<250 250 - 350 >350 <250 <250 <250

100-200 85-165 75-145 90-230 90-230 110-205

.002-.0091 .002-.0081 .0015-.0047 .001-.0051 .001-.0051 .0015-.005

.002-.0102 .002-.0092 .002-.0054 .001-.0058 .001-.0058 .002-.006

90-180 .0005-.0011 .0005-.0012 .0008-.0015 .0008-.0035 .001-.0022 .001-.0027 .001-.0032 .001-.0037 .001-.0043

.001-.005

.001-.006

250-280 .0008-.002 .001-.0025 .001-.0028 .0008-.0031 .001-.0035 .001-.0039 .001-.0046 160-225 .0005-.002 .001-.0025 .001-.0028 .0015-.0031 .001-.0035 .001-.0039 .001-.0046

.001-.006 .001-.006

.001-.007 .001-.007

<280

.0005-.0015 .0005-.0013 .0005-.001 .0005-.0013 .0005-.0013 .0005-.0011

.0005-.0019 .0005-.0017 .0005-.0011 .0008-.0011 .0005-.0011 .0005-.0016

.0008-.0027 .0008-.0022 .0006-.0013 .0008-.0015 .0005-.0015 .0008-.002

.0008-.0031 .0008-.0029 .0008-.0017 .0008-.002 .0008-.002 .0008-.0024

.001-.0041 .001-.0033 .001-.0023 .001-.0025 .0008-.0025 .001-.0027

.001-.005 .001-.004 .0008-.0026 .001-.0029 .001-.0029 .0011-.0035

.0012-.0059 .0012-.0048 .001-.003 .001-.0033 .001-.0033 .0012-.0038

.0016-.0069 .0013-.0059 .001-.0037 .001-.004 .001-.004 .0012-.0042

.002-.008 .0015-.007 .001-.0042 .001-.0046 .001-.0046 .0014-.0046

.001-.005 .001-.005

.001-.0054 .001-.0054

75-115 .0005-.0012 .0008-.0015 .0008-.0018 .0008-.0021 .001-.0025 .001-.0029 .001-.0033 .001-.0038 .001-.0044 .001-.0051 .001-.0057 550-1100 .001-.0021 .001-.0027 .001-.0031 .0008-.0036 .001-.0042 .001-.0053 .001-.0064 .001-.0075 .001-.0085

Hardness (Bhn)

Material

Tool Steels

1/4

gSX 4D Endmills

ISO

3/16

<250

Hardness (Bhn)

Material

Tool Steels

SFM

1/8

gSX 3D Endmills

ISO

Martensitic and Ferritic Austenitic Precipitation Hardening Grey Cast Iron Ductile Iron Exotic Alloys: Inconel, Hastalloy, Waspalloy, etc. Non-Ferrous Material

Stainless Steel

Endmill Series

Tool Steels

Cutting Diameter

gSX 1.5D & 2D Endmills

.001-.095

.001-.0105

Cutting Diameter SFM

1/8

3/16

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth

<250

115-260 .0005-.0018 .0007-.0019 .0008-.0028 .0008-.0031 .001-.0036 .0012-.0045 .0014-.0054 .0016-.0065 .002-.007

.002-.0075

.002-.009

<250

90-235

.0005-.0018 .0007-.0019 .0008-.0028 .0008-.0031 .001-.0036 .0012-.0045 .0014-.0054 .0016-.0065 .002-.007

.002-.0075

.002-.009

>250

80-180

.0005-.0013 .0007-.0016 .0008-.0024 .0008-.0027 .001-.0032 .0012-.0037 .0014-.0045 .0016-.0053 .002-.006

<250

100-210 .0005-.0016 .0008-.002 .0008-.0027 .0008-.0032 .001-.0036 .0012-.004 .0014-.005 .0016-.006

<250 250 - 350 >350 <250 <250 <250 <280

90-160 85-145 75-125 85-210 85-210 100-185

.0005-.0013 .0005-.0011 .0005-.001 .0005-.0011 .0005-.0011 .0005-.0011

.0005-.0017 .0005-.0015 .0005-.0011 .0008-.0011 .0005-.0011 .0005-.0012

.0008-.0024 .0008-.002 .0006-.0012 .0008-.0012 .0005-.0012 .0008-.0016

.0008-.0027 .0008-.0025 .0008-.0013 .0008-.0015 .0008-.0015 .001-.002

.001-.0033 .001-.003 .0008-.0018 .001-.002 .0008-.002 .001-.0024

.001-.004 .001-.0035 .0008-.0023 .001-.0029 .001-.0029 .0011-.0028

.0012-.005 .0012-.0043 .001-.0027 .001-.0033 .001-.0033 .0012-.0032

.0016-.006 .0013-.0052 .001-.0031 .001-.004 .001-.004 .0012-.0036

.002-.007

.002-.0081

.002-.007

.002-.008

.002-.009

.002-.007 .0015-.0062 .001-.004 .001-.0046 .001-.0046 .0014-.004

.002-.008 .002-.0073 .0015-.0045 .001-.0051 .001-.0051 .0015-.0045

.002-.009 .002-.0084 .002-.005 .001-.0058 .001-.0058 .002-.0052

90-160

.0005-.0011 .0005-.0011 .0008-.0013 .001-.0015 .001-.0018 .001-.0024 .001-.0029 .001-.0033 .001-.0037 .001-.0041 .001-.0046

240-250 160-200

.0008-.002 .001-.0025 .001-.0027 .001-.0029 .001-.0033 .001-.0037 .0008-.002 .001-.0025 .001-.0027 .001-.0029 .001-.0033 .001-.0037

.001-.004 .001-.004

.001-.0044 .001-.0049 .001-.0055 .001-.0065 .001-.0044 .001-.0049 .001-.0055 .001-.0065

75-90

.0005-.001 .0008-.0012 .0008-.0015 .0008-.0018 .001-.0023 .001-.0026

.001-.003

.001-.0035

.001-.004

.001-.0046 .001-.0051

500-1000 .001-.0017 .001-.0022 .001-.0027 .001-.0032 .001-.0038 .001-.0045 .001-.0042

.001-.005

.001-.0059

.001-.007

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

.001-.01

SOLID CARBIDE

gSX Series Solid Carbide Endmills-INCH

ENDMILLS

GSX Endmills - Sharp Edge (S) INCH Lineup

ø s h5

■ Endmill Identification

(gSX MILL Series Only)

GSX 2 04 C - 1.5D 2 3 # of Diameter Flutes in 64ths

1 Series Code

(4/64 = 0.0625")

4 Cutting Edge

S: Sharp Edge C: Gash Land

5 Cutting Edge Length

φDs Inch

1/16

0.0625

0.1250

1.500

0.1250

1.500

0.1875

3/32

0.0938

0.1250

1.500

0.1875

1.500

0.2813

1/8

0.1250

2.000

0.2500

2.000

0.3750

5/32

0.1563

0.1875

2.000

0.3125

2.000

0.4688

3/16

0.1875

2.000

0.3750

2.000

0.5625

7/32

0.2188

0.2500

2.000

0.4376

2.000

0.6564

1/4

0.2500

2.000

0.5000

2.000

0.7500

9/32

0.2813

0.3125

2.500

0.5626

3.000

0.8439

5/16

0.3125

2.500

0.6250

3.000

0.9375

3/8

0.3750

3.000

0.7500

3.500

1.1250

7/16

0.4375

3.000

0.8750

3.500

1.3125

1/2

0.5000

3.000

1.0000

3.500

1.5000

9/16

0.5625

3.500

1.1250

4.500

1.6875 1.8750

5/8

0.6250

3.500

1.2500

4.500

11/16

0.6875

4.000

1.3750

4.500

2.0625

3/4

0.7500

4.000

1.5000

5.000

2.2500

7/8

0.8750

4.000

1.7500

5.000

2.6250

1.0000

4.000

2.0000

5.500

3.0000

Endmill Series

GSX∆04S-∆D GSX∆06S-∆D GSX∆08S-∆D GSX∆10S-∆D GSX∆12S-∆D GSX∆14S-∆D GSX∆16S-∆D GSX∆18S-∆D GSX∆20S-∆D GSX∆24S-∆D GSX∆28S-∆D GSX∆32S-∆D GSX∆36S-∆D GSX∆40S-∆D GSX∆44S-∆D GSX∆48S-∆D GSX∆56S-∆D GSX∆64S-∆D

2 3 Flute Flute Flute OAL Length Flute OAL Length L L 2 4 (Inch) ℓ 2 4 (Inch) ℓ (Inch) (Inch)

Inch

ø s h5

Cat. No.

Shank Diameter

Fraction

Sharp Edge (S) Diameter φDc

l: USA stock standard

GSX Endmills - Gash Land (C) INCH Lineup

GSX∆04C-∆D GSX∆06C-∆D GSX∆08C-∆D GSX∆10C-∆D GSX∆12C-∆D GSX∆14C-∆D GSX∆16C-∆D GSX∆18C-∆D GSX∆20C-∆D GSX∆24C-∆D GSX∆28C-∆D GSX∆32C-∆D GSX∆36C-∆D GSX∆40C-∆D GSX∆44C-∆D GSX∆48C-∆D GSX∆56C-∆D GSX∆64C-∆D

Shank Diameter

ø s h5

Inch

Fraction

Cat. No.

gash Land ( C ) Diameter φDc

3X s h5

2X s h5

1.5X

1.5 2 3 Flute Flute Flute Flute Flute OAL Length Flute OAL Length OAL Length L L L 4 (Inch) ℓ 2 4 (Inch) ℓ 2 4 (Inch) ℓ 2 4 (Inch) (Inch) (Inch)

Flute

φDs (Inch) 2

4 Flute OAL Length L ℓ (Inch) (Inch)

1/16

0.0625

0.1250

1.500

0.0938

1.500

0.1250

1.500

0.1875

1.500

0.2500

3/32

0.0938

0.1250

1.500

0.1406

1.500

0.1875

1.500

0.2813

1.500

0.3750

1/8

0.1250

2.000

0.1875

2.000

0.2500

2.000

0.3750

2.000

0.5000

5/32

0.1563

0.1875

2.000

0.2344

2.000

0.3125

2.000

0.4688

2.000

0.6250

3/16

0.1875

2.000

0.2813

2.000

0.3750

2.000

0.5625

2.500

0.7500

7/32

0.2188

0.2500

2.000

0.3282

2.000

0.4376

2.000

0.6564

2.500

0.8752

1/4

0.2500

2.000

0.3750

2.000

0.5000

2.000

0.7500

2.500

1.0000

9/32

0.2813

0.3125

2.500

0.4219

2.500

0.5626

3.000

0.8439

3.000

1.1252

5/16

0.3125

2.500

0.4688

2.500

0.6250

3.000

0.9375

3.000

1.2500

3/8

0.3750

3.000

0.5625

3.000

0.7500

3.500

1.1250

3.500

1.5000

7/16

0.4375

3.000

0.6563

3.000

0.8750

3.500

1.3125

4.000

1.7500 2.0000

1/2

0.5000

3.000

0.7500

3.000

1.0000

3.500

1.5000

4.000

9/16

0.5625

3.500

0.8438

3.500

1.1250

4.500

1.6875

5.000

2.2500

5/8

0.6250

3.500

0.9375

3.500

1.2500

4.500

1.8750

5.000

2.5000

11/16

0.6875

4.000

1.0313

4.000

1.3750

4.500

2.0625

5.000

2.7500

3/4

0.7500

4.000

1.1250

4.000

1.5000

5.000

2.2500

5.500

3.0000

7/8

0.8750

4.000

1.3125

4.000

1.7500

5.000

2.6250

5.500

3.5000

1.0000

4.000

1.5000

4.000

2.0000

5.500

3.0000

6.000

4.0000

l: USA stock standard

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

429

SOLID CARBIDE

gSX Series Solid Carbide Endmills -METRIC

ENDMILLS

GSX Endmills - Sharp Edge (S) METRIC Lineup Sharp Edge (S)

2X ø s h5

Endmill Series

ø s h5

■ Endmill Identification (gSXMILL Series Only)

gSX 3 0100 C 1 Series Code

2 No. of Flutes

3 Diameter x 100

1.5D 5 Cutting Edge Length

4 Cutting Edge

Shank Diameter

GSX∆0050S-∆D GSX∆0100S-∆D GSX∆0150S-∆D GSX∆0150S-∆D-S3 GSX∆0200S-∆D GSX∆0200S-∆D-S3 GSX∆0250S-∆D GSX∆0300S-∆D GSX∆0300S-∆D-S3 GSX∆0350S-∆D GSX∆0400S-∆D GSX∆0400S-∆D-S3 GSX∆0450S-∆D GSX∆0500S-∆D GSX∆0550S-∆D GSX∆0600S-∆D GSX∆0700S-∆D GSX∆0800S-∆D GSX∆0900S-∆D GSX∆1000S-∆D GSX∆1200S-∆D GSX∆1600S-∆D GSX∆2000S-∆D

0.5 1.0 1.5 1.5 2.0 2.0 2.5 3.0 3.0 3.5 4.0 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0 12.0 16.0 20.0

2 3 Flute Flute Flute OAL Length OAL Length L L ℓ 4 (mm) 2 4 (mm) ℓ (mm) (mm)

Flute

φDc φD s (mm) (mm)

Cat. No.

Diameter

2 « « « « « « « « « « « « « « « « « « « « « « «

4.0 4.0 3.0 4.0 4.0 3.0 4.0 6.0 3.0 6.0 6.0 4.0 6.0 6.0 6.0 6.0 8.0 8.0 10.0 10.0 12.0 16.0 20.0

40.0 40.0 40.0 38.0 40.0 38.0 40.0 45.0 38.0 45.0 45.0 45.0 50.0 50.0 50.0 50.0 60.0 60.0 70.0 70.0 75.0 90.0 100.0

« « « « « « « « « « « « « « « « « « « « « «

1.3 2.5 3.8 3.8 5.0 5.0 6.3 7.5 7.5 8.8 11.0 11.0 11.3 13.0 13.0 13.0 16.0 19.0 19.0 22.0 26.0 32.0 40.0

« « «

40.0 40.0 40.0

1.5 3.0 4.5

40.0

6.0

« «

40.0 50.0

7.5 9.0

50.0

12.0

50.0

15.0

« «

« « «

50.0 70.0 70.0

18.0 21.0 24.0

« « «

90.0 90.0 110.0

30.0 36.0 48.0

« - World Wide Warehouse Item

1.5X Gash Land ( C ) Cat. No. GSX∆0050C-∆D GSX∆0100C-∆D GSX∆0150C-∆D GSX∆0200C-∆D GSX∆0250C-∆D GSX∆0300C-∆D GSX∆0350C-∆D GSX∆0400C-∆D GSX∆0450C-∆D GSX∆0500C-∆D GSX∆0550C-∆D GSX∆0600C-∆D GSX∆0700C-∆D GSX∆0800C-∆D GSX∆0900C-∆D GSX∆1000C-∆D GSX∆1200C-∆D GSX∆1600C-∆D GSX∆2000C-∆D GSX∆2500C-∆D

ø s h5

s h5

GSX Endmills - Gash Land (C) METRIC Lineup

1.5 1.5 4 2 3 2 Flute OAL Flute Flute Flute Flute Flute Flute Flute Flute Flute Flute OAL OAL OAL OAL φDc φD L Length Length Length Length Length Length s L L L L ℓ (mm) (mm) 2 4 (mm) ℓ 2 4 (mm) ℓ 2 4 (mm) ℓ 2 4 (mm) ℓ 3 (mm) ℓ (mm) (mm) (mm) (mm) (mm) (mm)

Shank Diameter Diameter

0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.0 12.0 16.0 20.0 25.0

4.0 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 8.0 8.0 10.0 10.0 12.0 16.0 20.0 25.0

« « « « « « « « « « « « « « « «

40.0 40.0 40.0 40.0 45.0 45.0 45.0 50.0 50.0 50.0 50.0 60.0 60.0 70.0 70.0 75.0

1.5 2.3 3.0 3.8 4.5 5.3 6.0 6.8 7.5 9.3 9.0 11.0 12.0 14.0 15.0 18.0

« « « « « « « « « « « « « « « « « « « «

40.0 « 40.0 « 40.0 « 40.0 « 40.0 « 45.0 « 45.0 « 45.0 « 50.0 « 50.0 « 50.0 « 50.0 « 60.0 « 60.0 « 70.0 « 70.0 « 75.0 « 90.0 « 100.0 « 120.0

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 20.0 24.0 32.0 40.0 50.0

« « « « «

40.0 40.0 40.0 40.0 50.0

3.0 4.5 6.0 7.5 9.0

« « « « «

40.0 40.0 40.0 50.0 50.0

4.0 6.0 8.0 10.0 16.0

« « « « «

40.0 40.0 40.0 40.0 45.0

1.5 2.3 3.0 3.8 4.5

2.5 3.8 5.0 6.3 7.5

50.0

12.0

50.0

20.0

45.0

6.0

11.0

50.0

15.0

60.0

24.0

50.0

7.5

11.0

50.0

18.0

60.0

24.0

70.0

24.0

80.0

32.0

« « «

90.0 90.0 110.0

30.0 36.0 48.0

« «

« « «

90.0 100.0 120.0

40.0 48.0 64.0

« « « « « «

50.0 60.0 60.0 70.0 70.0 75.0

9.0 11.0 12.0 14.0 15.0 18.0

13.0 13.0 19.0 19.0 22.0 26.0

« - World Wide Warehouse Item

430

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

SOLID CARBIDE

gSX Series Solid Carbide Endmills- Ballnose

ENDMILLS

Product Range - GSXB Ballnose Endmills gSXB Endmills Application

Inch GSXB200

Endmill Series

φ1/16” -φ 1” General Purpose

Metric GSXB2000

φ0.4mm -φ 20mm

Recommended Cutting Conditions - GSXB Speeds and Feeds reflect roughing and finishing applications ■ Recommended Cutting Conditions 1. If cutting noise and vibration are present, please change the cutting conditions accordingly.

2. If the machine is not designed to achieve the recommended spindle speed, please use the max. spindle speed available.

■ Radius Milling Carbon Steel, Alloy Steel (Below 25HRC)

Work Material

Carbon Steel, Alloy Steel (Below 50HRC)

Cast Iron Special Cast Iron

Stainless Steel Titanium Alloy

Cutting Conditions

R(in)

0.0313 0.0469 0.0625 0.0781 0.0938 0.1094 0.1250 0.1407 0.1563 0.1875 0.2188 0.2500 0.2813 0.3125 0.3438 0.3750 0.4375 0.5000 Standard Depth-of-cut

ap pf

Spindle Speed (SFM)

Feed Rate (in/min)

200 - 450

98 118 118 118 118 118 149 169 185 165 137 110 94 82 70 63 57 45

Spindle Speed (SFM)

Feed Rate (in/min)

100 - 400

53 62 65 67 67 67 82 86 98 82 75 59 49 43 37 33 29 24

0.02 x Dc 0.05 x Dc

Phone: (800) 950-5202

0.02 x Dc 0.05 x Dc

Spindle Speed (SFM)

Feed Rate (in/min)

210 - 550

98 118 126 153 153 153 161 181 208 177 157 130 110 94 82 74 67 53

0.02 x Dc 0.05 x Dc

Spindle Speed (SFM)

Feed Rate (in/min)

120 - 400

82 98 98 98 98 98 106 98 98 86 75 59 49 43 37 34 29 24

0.02 x Dc 0.05 x Dc

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431

SOLID CARBIDE

gSXB Ballnose Endmills

ENDMILLS

Ballnose Type

ø s h5

0 c –0.03

±0.01

Endmill Series

Ballnose (B) φDc Cat. No. Stock Inch

■ Recommended Milling Examples Radius Milling

Copy Millimg

Pocket Millimg

Application

Roughing Finishing Roughing Finishing Roughing Finishing

Ballnose Type ■ Diameter 32

φ0.4 to 25ｍｍ

20 12

6 3

30°

ｍｍ

■ Application Range

Helix Angle

Coating

Workpiece Hardness (HRC)

MOLD FINISH MASTER (CBN Ballnose)

GS MILL HARD Ball

MILL Ball 40 GS MILL Ball Small

Chip (cc/min) Chip Removal Removal Rate Rate Q Q (cc/min)

GSXB204 GSXB206 GSXB208 GSXB210 GSXB212 GSXB214 GSXB216 GSXB218 GSXB220 GSXB224 GSXB228 GSXB232 GSXB236 GSXB240 GSXB244 GSXB248 GSXB256 GSXB264 GSXB20020 GSXB20030 GSXB20050 GSXB20075 GSXB20100 GSXB20125 GSXB20150 GSXB20200 GSXB20250 GSXB20300 GSXB20350 GSXB20400 GSXB20500 GSXB20600 GSXB20700 GSXB20800 GSXB20900 GSXB21000

l l l l l l l l l l l l l l l l l l

« « « « « « « « « « « « « « « « « «

0.063 0.094 0.125 0.156 0.188 0.219 0.250 0.281 0.313 0.375 0.438 0.500 0.563 0.625 0.688 0.750 0.875 1.000 .0158 .0237 .0394 .0591 .0788 .0985 .1182 .1575 .1969 .2363 .2756 .3150 .3937 .4725 .5512 .6300 .7087 .7874

φDc L φDs ℓ R mm Inch & mm Inch & mm Inch & mm Inch & mm 1.588 2.381 3.175 3.969 4.763 5.558 6.350 7.144 7.938 9.525 11.113 12.700 14.288 15.875 17.463 19.050 22.225 25.400 0.4 0.6 1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 7.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0

« - World Wide Warehouse Item

0.1250 0.1250 0.1250 0.1875 0.1875 0.2500 0.2500 0.3125 0.3125 0.3750 0.4375 0.5000 0.5625 0.6250 0.6875 0.7500 0.8750 1.0000 4 4 4 4 6 6 6 6 6 6 8 8 10 12 16 16 20 20

l: USA stock standard

Large

■ Reduced Cutting Resistance

■ Improved Chip Evacuation

Large helix angle on cutting edge reduces cutting resistance.

Unique pocket design and expanded pocket area promotes better chip evacuation.

Large Helix Angle

432

2.000 2.500 2.500 3.000 3.000 3.000 3.000 3.500 3.500 4.000 4.000 4.500 4.500 5.500 5.500 6.000 6.500 7.000 50 50 50 50 60 60 60 70 80 80 90 90 100 110 110 140 140 160

Phone: (800) 950-5202

Original Pocket Shape

w w w. s u m i c a r b i d e. co m

0.0938 0.1406 0.1875 0.2344 0.2813 0.3282 0.3750 0.4220 0.4688 0.5652 0.6563 0.7500 0.8438 0.9375 1.0313 1.1250 1.3125 1.5000 0.6 0.9 1.5 2.3 3.0 4.0 4.5 6.0 7.5 9.0 11.0 12.0 15.0 18.0 21.0 24.0 27.0 30.0

0.0313 0.0469 0.0625 0.0781 0.0938 0.1094 0.1250 0.1407 0.1563 0.1875 0.2188 0.2500 0.2813 0.3125 0.3438 0.3750 0.4375 0.5000 0.20 0.30 0.50 0.75 1.00 1.25 1.50 2.00 2.50 3.00 3.50 4.00 5.00 6.00 7.00 8.00 9.00 10.00

SOLID CARBIDE

GSXVL Endmills - METRIC Anti-vibratrion Type

ENDMILLS

Product Range - GSXVL Anti-vibratrion Type gSXVL Endmills Application

Radius Type GSXVL4000-R02-2.5D

General Purpose

Endmill Series

φ3mm -φ 25mm Square Type

φ2mm -φ 25mm

Recommended Cutting Conditions - GSXVL Speeds and Feeds reflect roughing and finishing applications ISO

gSXVL Endmills

Material Low and Medium Carbon Steels Medium Carbon Alloy Steels Medium-High Carbon Steels Free Machining Steels and Alloys

Stainless Steel

Tool Steels Martensitic and Ferritic

Austenitic Precipitation Hardening Grey Cast Iron K Ductile Iron Exotic Alloys: Inconel, S Hastalloy, Waspalloy, etc. N Non-Ferrous Material

Cutting Diameter

1/8

3/16

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

Hardness (Bhn)

SFM

<250

200-450

.0005-.003

.0007-.0033 .0008-.0036 .0008-.0039 .001-.0042 .0012-.0055 .0014-.0066 .0016-.0085 .002-.0105

.002-.0118

.002-.0125

<250

200-425

.0005-.003

.0007-.0033 .0008-.0035 .0008-.0038 .001-.0042 .0012-.0055 .0014-.0066 .0016-.0085 .002-.0105

.002-.0118

.002-.0125

>250

175-350

.0005-.0027

.0007-.003 .0008-.0033 .0008-.0036 .001-.0042 .0012-.0045 .0014-.0066 .0016-.007

.002-.0079

.002-.0089

.002-.011

<250

200-375

.0005-.003

.0008-.0033 .0008-.0035 .0008-.0039 .001-.0042 .0012-.0055 .0014-.0066 .0016-.008

.002-.0088

.002-.0099

.002-.011

<250 250 - 350 >350 <250 <250 <250

150-350 100-275 75-175 150-375 150-375 150-350

.0005-.003 .0005-.0025 .0005-.002 .0005-.0025 .0005-.0025 .0005-.0025

.0005-.0033 .0005-.0028 .0005-.0023 .0008-.0028 .0005-.0028 .0005-.0028

.0008-.0035 .0008-.0031 .0006-.0026 .0008-.003 .0005-.0031 .0008-.0031

.0008-.0039 .0008-.0034 .0008-.0029 .0008-.0033 .0008-.0033 .001-.0033

.001-.0042 .001-.0036 .0008-.0031 .001-.0036 .0008-.0036 .001-.0037

.001-.0055 .001-.0044 .0008-.0033 .001-.0035 .001-.0035 .0011-.0042

.0012-.0066 .0012-.0055 .001-.0036 .001-.004 .001-.004 .0012-.0049

.0016-.008 .0013-.0067 .001-.0042 .001-.0046 .001-.0046 .0012-.0055

.002-.0088 .0015-.0077 .001-.0047 .001-.0055 .001-.0055 .0014-.0061

.002-.0099 .002-.0081 .0015-.0055 .001-.0065 .001-.0065 .0015-.0068

.002-.011 .002-.0095 .002-.0065 .001-.0075 .001-.0075 .002-.0075

<280

Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth Feed/Tooth

90-325

.0005-.0022 .0005-.0025 .0008-.0028

.001-.0031

.001-.0033

.001-.0035

.001-.0038

.001-.0041

.001-.0048

.001-.0055

.001-.0065

250-550 175-350

.0008-.003 .0005-.003

.001-.0033 .001-.0035 .0005-.0033 .0008-.0035

.001-.0037 .001-.0037

.001-.004 .001-.004

.001-.0053 .001-.0053

.001-.0062 .001-.0062

.001-.007 .001-.007

.001-.0076 .001-.0076

.001-.0089 .001-.0089

.001-.0105 .001-.0105

75-125

.0005-.002

.0008-.0023 .0008-.0026 .0008-.0029 .001-.0032

.001-.0036

.001-.004

.001-.0046

.001-.0052

.001-.006

.001-.0071

600-1500

.001-.003

.001-.0033

.001-.0055

.001-.007

.001-.008

.001-.010

.001-.0115

.001-.0125

Phone: (800) 950-5202

.001-.0033

.001-.0038

.001-.0045

w w w. s u m i c a r b i d e. co m

433

SOLID CARBIDE

Anti-vibration Type

øDc

±0.01

Catalog No. R- Radius S- Square GSXVL4030-R02-2.5D GSXVL4030-R05-2.5D GSXVL4040-R02-2.5D GSXVL4040-R05-2.5D GSXVL4040-R10-2.5D GSXVL4050-R02-2.5D GSXVL4050-R05-2.5D GSXVL4050-R10-2.5D GSXVL4060-R03-2.5D GSXVL4060-R05-2.5D GSXVL4060-R10-2.5D GSXVL4060-R15-2.5D GSXVL4080-R03-2.5D GSXVL4080-R05-2.5D GSXVL4080-R10-2.5D GSXVL4080-R15-2.5D GSXVL4080-R20-2.5D GSXVL4100-R03-2.5D GSXVL4100-R05-2.5D GSXVL4100-R10-2.5D GSXVL4100-R15-2.5D GSXVL4100-R20-2.5D GSXVL4120-R05-2.5D GSXVL4120-R10-2.5D GSXVL4120-R15-2.5D GSXVL4120-R20-2.5D GSXVL4120-R30-2.5D GSXVL4160-R10-2.5D GSXVL4160-R15-2.5D GSXVL4160-R20-2.5D GSXVL4160-R30-2.5D GSXVL4200-R10-2.5D GSXVL4200-R15-2.5D GSXVL4200-R20-2.5D GSXVL4200-R30-2.5D GSXVL4250-R10-2.5D GSXVL4250-R15-2.5D GSXVL4250-R20-2.5D GSXVL4250-R30-2.5D GSXVL4020-2.5D GSXVL4030-2.5D GSXVL4040-2.5D GSXVL4050-2.5D GSXVL4060-2.5D GSXVL4070-2.5D GSXVL4080-2.5D GSXVL4090-2.5D GSXVL4100-2.5D GSXVL4110-2.5D GSXVL4120-2.5D GSXVL4140-2.5D GSXVL4150-2.5D GSXVL4160-2.5D GSXVL4180-2.5D GSXVL4200-2.5D GSXVL4250-2.5D

Endmill Series

■ Recommended Milling Examples Side Milling

øDs h5

Groove Milling

Groove Finishing

Application

Roughing

Finishing

Roughing

Finishing

Roughing Finishing

Square Type Radius Type

■ Diameter 32 φ2 to 25ｍｍ 20 φ ｍｍ

40° 43°

6 3 Coating

Corner

Helix Angle

(N)

■ Drastically Improved φ

and Irregular Lead

Surface Quality

(N)

D.O.C.

Irregular Pitch

° °

●

■ Irregular Pitch Irregular Lead

a1°

a2° b2°

Rounded Land

b1°

■ Performance Data

Conventional Design 1D

Cutting Resistance

(N) 0

« R 3.0 6 8.0 9.5 « R 3.0 6 8.0 9.5 « R 4.0 6 10.0 11.5 « R 4.0 6 10.0 11.5 « R 4.0 6 10.0 11.5 « R 5.0 6 13.0 14.5 « R 5.0 6 13.0 14.5 « R 5.0 6 13.0 14.5 « R 6.0 6 15.0 « R 6.0 6 15.0 « R 6.0 6 15.0 « R 6.0 6 15.0 « R 8.0 8 20.0 « R 8.0 8 20.0 « R 8.0 8 20.0 « R 8.0 8 20.0 « R 8.0 8 20.0 « R 10.0 10 25.0 « R 10.0 10 25.0 « R 10.0 10 25.0 « R 10.0 10 25.0 « R 10.0 10 25.0 « R 12.0 12 30.0 « R 12.0 12 30.0 « R 12.0 12 30.0 « R 12.0 12 30.0 « R 12.0 12 30.0 « R 16.0 16 40.0 « R 16.0 16 40.0 « R 16.0 16 40.0 « R 16.0 16 40.0 « R 20.0 20 50.0 « R 20.0 20 50.0 « R 20.0 20 50.0 « R 20.0 20 50.0 « R 25.0 25 63.0 « R 25.0 25 63.0 « R 25.0 25 63.0 « R 25.0 25 63.0 « S 2.0 4 5.0 6.5 « S 3.0 6 8.0 9.5 « S 4.0 6 10.0 11.5 « S 5.0 6 13.0 14.5 « S 6.0 6 15.0 « S 7.0 8 18.0 20.0 « S 8.0 8 20.0 « S 9.0 10 23.0 25.0 « S 10.0 10 25.0 « S 11.0 12 28.0 30.5 « S 12.0 12 30.0 « S 14.0 16 35.0 37.5 « S 15.0 16 38.0 41.0 « S 16.0 16 40.0 « S 18.0 20 45.0 48.0 « S 20.0 20 50.0 « S 25.0 25 63.0 « - World Wide Warehouse Item

(N) 0

100

φDc φDc ℓ ℓ2 L mm mm mm mm mm

Stable Milling

Cutting Resistance

GSXVL

c =130m/min

Conventional Design

Cutting Speed (m/min)

(s)

150

Stock Type

ENDMILLS

(s)

●Side Milling Work Material: S50C Tool diameter : φ10

Occurrence of Chattering

(s)

Cutting Conditions: =4,100min -1 f=1,450mm/min p =15mm, e =2mm, Wet Machine: BT50

D.O.C. (ap)

434

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

50 50 50 50 50 60 60 60 60 60 60 60 80 80 80 80 80 90 90 90 90 90 90 90 90 90 90 115 115 115 115 125 125 125 125 140 140 140 140 50 50 50 60 60 70 80 90 90 90 90 110 110 115 120 125 140

Corner Radius

GSXVL Endmills - METRIC Anti-vibratrion Type

0.2 0.5 0.2 0.5 1.0 0.2 0.5 1.0 0.3 0.5 1.0 1.5 0.3 0.5 1.0 1.5 2.0 0.3 0.5 1.0 1.5 2.0 0.5 1.0 1.5 2.0 3.0 1.0 1.5 2.0 3.0 1.0 1.5 2.0 3.0 1.0 1.5 2.0 3.0 -

SOLID CARBIDE

gSX Series Solid Carbide Endmills Application Examples

ENDMILLS

⑧ Engraving ⑥ Helical Milling x 2 ③ Groove Milling ⑤ Seat Face Expansion Milling

② High Speed Side Milling

① Side Milling

Endmill Series

④ Ramping

⑦ Helical Milling to Slot Expansion Milling x 2

Work Material: S50C, Tool Diameter: φ12, Cutting Conditions: Dry, Air Blow

① Side Milling

Cutting Conditions:

② High Speed Side Milling

( =4,100min-1 ) ( 0.1mm/t ) e =2.0mm

Cutting Conditions:

c =102m/min

③ Groove Milling

( =4,000min-1 ) ( 0.3mm/t ) e =2.0mm

Cutting Conditions:

c =151m/min

( =2,400min-1 ) ( 0.1mm/t )

f =4,800mm/min

f =960mm/min

p =24mm,

p =12mm,

p =12mm

⑤ Seat Face Expansion Milling

④ Ramping

Cutting Conditions:

( =2,400min-1 ) ( 0.05mm/t ) Ramp Angle 5° c =90m/min

Cutting Conditions:

f =480mm/min

c =90m/min

⑥ Helical Milling x 2

Cutting Conditions:

( =2,400min-1 ) ( 0.1mm/t )

f =960mm/min

( =2,400min-1 ) ( 0.05mm/t ) [Slot Expansion] Ramp Angle 3° =24mm, =0.1mm p e

⑧ Engraving

c =90m/min

f =480mm/min

( =2,400min-1 ) ( 0.05mm/t ) Ramp Angle 3° c =90m/min

f =480mm/min

⑦ Helical Milling to Slot Expansion Milling x 2

Cutting Conditions: [Helical]

c =90m/min

f =1,080mm/min

Cutting Conditions: f =672mm/min

Phone: (800) 950-5202

( 0.07mm/t ) [Finishing] f =1,920mm/min ( 0.2mm/t )

c =79m/min

( =2,100min-1 ) ( 0.07mm/t )

f =588mm/min p =12mm

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435

SOLID CARBIDE

DLC (Diamond Like Carbon) AuRORA

ENDMILLS

for Non-ferrous Materials

ødh6

–0.040

Features & Beneits

øD –0.060

2 flutes

COAT Series

• Very smooth AURORA COAT provides low adhesion and good surface finish in non-ferrous alloys.

ℓ L

• With lower cutting forces and rigidity, this series is suitable for low rigidity machines. ødh6

øD –0.040 –0.060

4 flutes

• Available in two and four flutes in both square and ballnose type endmills (see page 437 for SNB Series Ballnose.)

ℓ L

Endmill Series

Helix angle: 30º Corner: Sharp edge Dia. Range: ø2~16mm

Two Flutes - METRIC Four Flutes - METRIC Cutter Shank Flute Overall Cutter Shank Flute Overall Catalog No. Stock Catalog No. Stock Dia.d ø Dia.Dø Length l Length L Dia.Dø Length l Length L Dia.d ø ASM2020DL ASM2030DL ASM2040DL ASM2050DL ASM2060DL ASM2080DL ASM2100DL ASM2120DL ASM2160DL

« « « « « « « « «

2.0mm 4.0mm 3.0mm 6.0mm 4.0mm 6.0mm 5.0mm 6.0mm 6.0mm 6.0mm 8.0mm 8.0mm 10.0mm 10.0mm 12.0mm 12.0mm 16.0mm 16.0mm

6.0mm 10.0mm 12.0mm 15.0mm 15.0mm 18.0mm 22.0mm 25.0mm 32.0mm

40.0mm 45.0mm 45.0mm 50.0mm 50.0mm 60.0mm 71.0mm 75.0mm 90.0mm

ASM4020DL ASM4030DL ASM4040DL ASM4050DL ASM4060DL ASM4080DL ASM4100DL ASM4120DL ASM4160DL

« « « « « « « « «

2.0mm 4.0mm 3.0mm 6.0mm 4.0mm 6.0mm 5.0mm 6.0mm 6.0mm 6.0mm 8.0mm 8.0mm 10.0mm 10.0mm 12.0mm 12.0mm 16.0mm 16.0mm

6.0mm 10.0mm 12.0mm 15.0mm 15.0mm 18.0mm 22.0mm 25.0mm 32.0mm

40.0mm 45.0mm 45.0mm 50.0mm 50.0mm 60.0mm 71.0mm 75.0mm 90.0mm

Grade: DL1000

Recommended Running Conditions Aluminum Alloy Side Milling (4 lute) Groove Milling (2 lute) Feed Rate Feed Rate RPM mm/min. RPM mm/min. (ipt) (ipt) 40,000

1,400 (55)

28,000

280 (11)

32,000

2,000 (80)

26,000

Side Milling (4 lute) Groove Milling (2 lute) Feed Rate Feed Rate RPM mm/min. RPM mm/min. (ipt) (ipt) 40,000

980 (38)

22,000

400 (16)

2,600 (102)

18,000

20,000

2,600 (102)

17,000

28,000

200 (7)

32,000

1,400 (55)

22,000

280 (11)

520 (20)

26,000

1,800 (70)

18,000

360 (14)

14,000

520 (20)

20,000

1,800 (70)

14,000

360 (14)

2,700 (106)

12,000

540 (21)

17,000

1,900 (74)

12,000

370 (14)

13,000

2,700 (106)

9,000

540 (21)

13,000

1,900 (74)

9,000

370 (14)

11,000

2,800 (110)

7,200

560 (22)

11,000

2,000 (80)

7,200

390 (15)

8,500

2,800 (110)

6,000

560 (22)

8,500

2,000 (80)

6,000

390 (15)

6,400

2,800 (110)

4,500

560 (22)

6,400

2,000 (80)

4,500

390 (15)

D.O.C.

436

Dry

1.5D

1.0D

1.5D

0.5D

0.2D

1.0D

0.2D

1.0D

Phone: (800) 950-5202

Radius mm

Wet (Emulsion)

øD Rd

øD

• For groove milling of stainless steel, use 60% recommended RPM and 40% feed rate. • If cutting noise and vibration occur, please reduce the cutting speed accordingly.

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SOLID CARBIDE

DLC (Diamond Like Carbon) AuRORA

COAT Series for Non-ferrous Materials

ENDMILLS

¡' ±

IOXWHV

¡GK

Ɛ Ɛ

Two Flutes - METRIC Sumitomo Catalog No. SNB2020DL SNB2030DL SNB2040DL SNB2050DL SNB2060DL SNB2080DL SNB2100DL SNB2120DL SNB2160DL

Stock

øD

ℓ1

ℓ2

ød

« « « « « « « « «

1.0mm 1.5mm 2.0mm 2.5mm 3.0mm 4.0mm 5.0mm 6.0mm 8.0mm

2.0mm 3.0mm 4.0mm 5.0mm 6.0mm 8.0mm 10.0mm 12.0mm 16.0mm

3.0mm 4.5mm 6.0mm 7.5mm 9.0mm 12.0mm 15.0mm 18.0mm 24.0mm

5.0mm 8.0mm 12.0mm 14.0mm -

60mm 80mm 80mm 90mm 100mm 100mm 120mm 120mm 160mm

6.0mm 6.0mm 6.0mm 6.0mm 6.0mm 8.0mm 10.0mm 12.0mm 16.0mm

Endmill Series

+HOL[ DQJOH

Grade: DL1200

Recommended Running Conditions Aluminum Alloy Dry

RPM

Feed Rate mm/min. (ipt)

RPM

Feed Rate mm/min. (ipt)

48,000

1,500 (60)

48,000

1,000 (40)

38,000

2,100 (83)

38,000

1,500 (60)

31,000

2,800 (110)

31,000

2,000 (80)

24,000

2,800 (110)

24,000

2,000 (80)

20,000

2,800 (110)

20,000

2,000 (80)

15,000

2,800 (110)

15,000

2,000 (80)

13,000

3,000 (118)

13,000

2,100 (83)

10,000

3,000 (118)

10,000

2,100 (83)

7,700

3,000 (118)

7,700

2,100 (83)

D.O.C.

0.1D

0.2D

Phone: (800) 950-5202

Radius. mm

Wet (Emulsion)

• If cutting noise and vibration occur, please reduce the cutting speed accordingly. • If the machine cannot reach recommended speed, use the maximum speed that can be achieved.

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437

SUMIBORON ENDMILLS

High Speed, High Precision SUMIBORON Mill for Pre-Hardened/Hardened Steel

Mold Finish Master BNBP Type

Features & Beneits • Longer tool life in high speed, high precision machining of pre-hardened and hardened steel (~HRC70.) • Uses SUMIBORON BN350 for excellent chipping resistance. • High precision radial cutting edge profile accuracy of ± 0.0002 in. (0.005mm.)

ℓ

ø4 Shank

øD ℓ

15°

ød1

R±0.005

Size

BNBP Endmill Availability - METRIC

ødh6

PCBN & PCD Milling

• Excellent surface finish with a polishing process that is greatly reduced compared to solid carbide endmills.

# of lutes

ø6 Shank

BNBP 2 R030-015 4 MOLD FINISH MASTER

Length from neck to tip (ℓ2)

Radius of ballnose (R)

Diameter of shank (ød)

Sumitomo Cat. No.

Stock

Dimensions (mm)

BN350

øD

ød1

ød

ℓ1

ℓ2

l l l l l l l l l l

0.20 0.30 0.50 0.75 1.00 0.20 0.30 0.50 0.75 1.00

0.4 0.6 1.0 1.5 2.0 0.4 0.6 1.0 1.5 2.0

50 50 50 50 50 50 50 50 50 50

0.37 0.57 0.97 1.47 1.97 0.37 0.57 0.97 1.47 1.97

4.0 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0

0.3 0.4 0.6 0.9 1.4 0.3 0.4 0.6 0.9 1.4

1.2 1.5 2.5 4.0 5.5 1.2 1.5 2.5 4.0 5.5

BNBP2R020-0124 BNBP2R030-0154 BNBP2R050-0254 BNBP2R075-0404 BNBP2R100-0554 BNBP2R020-0126 BNBP2R030-0156 BNBP2R050-0256 BNBP2R075-0406 BNBP2R100-0556

BNBP Performance Comparison of flank wear during high speed machining

Wear amount at the ballnose tip

Machined surface MOLD FINISH MASTER

.0016 (0.04)

Flank wear (mm)

▲

● ● Tool life difference = x10

▲

● ■

.0008 (0.02)

0.020

Coated Carbide ●

.0012 (0.03)

■

0● 0

■

.0004 (0.01)

MOLD FINISH MASTER

■

Flank wear Inches (mm)

0.025

165 (50)

330 (100)

490 (150) Feet (m)

0.015 0.010

655 (200)

R1.0 Endmill Work: SKD11 (60HRC) N=40,000 min-1 f=0.002 ipt (0.05mm/tooth) F=157 ipm (F=4,000mm/min) Ad=0.002 in. (0.05mm) Rd=0.002 in. (0.05mm) Oil mist

Competitor’s CBN endmill

0.005 MOLD Competitor’s FINISH CBN MASTER

Surface blemish

R1.0 Endmill Work: SKD11(60HRC)Milling length: 100m N=20,000 min-1 f=0.05mm/tooth (F=2,000mm/min) Ad=0.05mm Rd=0.05mm, Air blow

Recommended Running Conditions

RPM

Feedrate mm/tooth (ipt)

R0.2 (.008)

20,000~ 50,000

R0.3 (.012)

SDK11 (~62HRC)

D.O.C. Ad mm (in)

Rd mm (in)

RPM

Feedrate mm/tooth (ipt)

.02 (.0008)

.03 (.001)

20,000~ 50,000

.02 (.0008)

.03 (.001)

R0.5 (.020)

20,000~ 50,000

.03 (.001)

.05 (.002)

R0.75 (.030)

20,000~ 50,000

.04 (.002)

R1.0 (.040)

20,000~ 50,000

.05 (.002)

NOTES:

438

STAVAX, NAK80, SKD61 (~52HRC)

Ballnose Radius mm (in)

SKH (~70HRC) D.O.C.

Ad mm (in)

Rd mm (in)

RPM

Feedrate mm/tooth (ipt)

.02 (.0008)

.01 (.0004)

.02 (.008)

20,000~ 50,000

.02 (.0008)

.01 (.0004)

.02 (.0008)

.05 (.002)

20,000~ 50,000

.03 (.001)

.08 (.003)

0.1 (.004)

20,000~ 50,000

.04 (.002)

0.1 (.004)

17,000~ 50,000

.05 (.002)

D.O.C. Ad mm (in)

Rd mm (in)

.015 (.0006)

.01 (.0004)

.02 (.0008)

20,000~ 50,000

.015 (.0006)

.01 (.0004)

.02 (.0008)

.04 (.002)

20,000~ 50,000

.02 (.0008)

.03 (.001)

.05 (.002)

20,000~ 50,000

.03 (.001)

.02 (.0008)

.05 (.002)

17,000~ 50,000

.03 (.001)

.05 (.002)

• For stable machining, a more rigid machine is recommended. • Air blow or oil mist coolant is recommended. • Shorten overhang as much as possible.

Phone: (8 0 0 ) 9 5 0 -5 2 0 2

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SOLID CARBIDE

Flute

Grade

⑤ ②

④ ①

R-Groove Milling

Profile Milling

① ⑥ ③

② ⑦ ④

③ ⑧ ⑤

④ ⑨ ⑥

⑤ ⑦

⑥ ⑧

⑦ ⑨

⑧

Carbide

Hard Brittle Material

CFRP

Graphite

Copper Alloy

Al Alloy

Cast Iron

⑨

15° s

③

Face Milling

②

■ Endmill Identification

ø (Cutting Edge Length)

NPDB 1 030 -- 010

Series Code

No. of Flutes

Ballnose Radius

Length Below Neck

« « « « « « « « « «

Precise Finishing

Dimensions (mm)

Effective Length by Inclined Angles

øDc

øD1 øDs

0.5°

1°

1.5°

2°

3°

0.1 0.2 0.3 0.5 1.0 0.1 0.2 0.3 0.5 1.0

0.2 0.4 0.6 1.0 2.0 0.2 0.4 0.6 1.0 2.0

0.1 0.2 0.3 0.5 1.0 0.1 0.2 0.3 0.5 1.0

0.4 0.8 1.0 2.0 3.0 0.4 0.8 1.0 2.0 3.0

40 40 40 40 40 40 40 40 40 40

0.18 0.38 0.58 0.95 1.95 0.18 0.38 0.58 0.95 1.95

0.44 0.83 1.05 2.08 3.13 0.44 0.83 1.05 2.08 3.13

0.45 0.84 1.08 2.13 3.20 0.45 0.84 1.08 2.13 3.20

0.46 0.85 1.10 2.19 3.27 0.46 0.85 1.10 2.19 3.27

0.47 0.86 1.13 2.24 3.35 0.47 0.86 1.13 2.24 3.35

0.49 0.89 1.20 2.38 3.53 0.49 0.89 1.20 2.38 3.53

4 4 4 4 4 4 4 4 4 4

NPDB 1010-004 NPDB 1020-008 NPDB 1030-010 NPDB 1050-020 NPDB 1100-030 NPDBS1010-004 NPDBS1020-008 NPDBS1030-010 NPDBS1050-020 NPDBS1100-030

Type

Endmill Series

Cat. No.

Stock

■ Body

Standard Finishing

①

Side Milling

Hardened Steel 45 to 55 55 to 60 60 to 65 HRC HRC HRC

Ti Alloy Heat Resistant Alloy

Binderless PCD

ENDMILLSENDMILLS NPDB Stainless Steel

Coated Carbide Carbon Steel Alloy Steel Pre-hardened Steel Tempered Steel Die Steel

NPDB Series SuMIDIA BINDERLESS Ballnose Endmills

Grade: NPD10

■ Recommended Cutting Conditions

(1) Use a machine with high rigidity for stable cutting. (2) Non-water soluble coolant recommended. Supply as a mist or external coolant. Take fire prevention precautions to avoid fire hazards caused by sparks igniting during machining or tool breakage. (3) Shorten overhang as much as possible. (4) Adjust cuttings conditions as necessary as machine rigidity and other conditions may vary. (5) Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired machined surface finish.

■ Flat Surface Finishing Work Material R (mm)

B (mm)

0.3 0.5 1.0

1.0 2.0 3.0

■ Profile Finishing Carbide

Spindle Speed Feed Rate (min -1) (mm/min)

40,000 40,000 40,000

200 400 600

Work Material

ap (mm)

pf (mm)

R (mm)

B (mm)

0.001 0.001 0.001

0.001 0.003 0.005

0.3 0.5 1.0

1.0 2.0 3.0

Phone: (800) 950-5202

Carbide Spindle Speed Feed Rate (min -1) (mm/min)

40,000 40,000 40,000

200 400 600

ap (mm)

pf (mm)

0.003 0.005 0.010

0.001 0.003 0.005

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439

440

1-800-950-5202 www.sumicarbide.com

Phone: (800) 950-5202 Phone: (800) 950-5202

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DRILL SYSTEMS Pages 441-526

Solid Carbide Drills

DRILL TEChnICaL DaTa

PagES

Drill Selection Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442 Solid Carbide Drills . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443-471 MDF Flat Bottom Drills. . . . . . . . . . . . . . . . . . . . . . . . . 472-473 Deep Hole Carbide Drills. . . . . . . . . . . . . . . . . . . . . . . 475-480 MicroDrills & DLC Coated Drills. . . . . . . . . . . . . . . . . 481-487 Replaceable Tip Drills . . . . . . . . . . . . . . . . . . . . . . . . . . 489-499 Indexable Drills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501-511 PDL/PCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512-515 SR Reamer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516-526

441

Drill Selection

DRILL SELECTIOn n Drill Identification

MDW 1400 P hV

MDW 01250 gS 2

hgS Solid Carbide Internal Coolant

MDF XhV - Deep hole Drill

MDUS

Small Diameter

MDSS - Small Diamter Drill

MDWoooooGS4

MLDh

Indexable Replacable Tip Drill

Gray Cast Iron Ductile Cast Iron Aluminum Alloy Copper Alloy

K Inconel

60HRC

Stainless Steel Titanium Alloy

45HRC

General Steel

Page #

  ●

●

  ●

      ● 454 - 471

  ●

●

● ● ●

  ●

●

  ● ● 475 - 480

 ●

 

443 - 453

MDWoooooHGS3 MDWoooooHGS5 MDWoooooHGS8 MDFooooS2D MDWooooXHV12 MDWooooXHV20

472 - 473

0.03-0.18

10XD

MDUSoooo-30C

 



484

0.20-1.00

10XD

MDSSoooo

   ●  ● ●   ● ●

485

MLDHoooooL12

0.80-2.00

MLDHoooooL20 3

nhgS

SMD

(MTL, MEL, MTL-C)

3.00-16.00

.4688-1.2125 12.00-30.80 .4688-1.3189 12.00-33.50 ..4688-1.3189 12.00-33.50 .4688-1.2125 13.50-30.80 .5512-.98425 14.00-25.00

ACP

WDX

.5620-2.625 13.00-68.00

l ACK

  ●

Phone: (8 0 0 ) 9 5 0 -5 2 0 2



MDWooooNHGS5 1.5

  ●

482 - 483

● ●  

486 - 487

MLDHoooooL30

SMDHoooS

  ●

●

● 

●

SMDHoooM

  ●

●

● 

●

SMDHoooL

 ●

 ● ●   ● ● 490 - 499  

SMDHoooD SMDHooo-12D

  ●

●

WDXooooD2S1oo

 

 ● ●

● 

● 501- 511

WDXooooD3S1oo

 

WDXooooD4S1oo

: Best

442

MLDHoooooL5

- Small Diamter Drill

NonFerrous Materials

Catalog Number MDWoooooGS2

.1250-.7500 3.00-14.00 .1250-.5310 3.00-14.00

- Small Diamter Drill

Min to Max (in / mm)

Drilling Depth

.1250-.4725 2.00-12.00

- Flat Bottom Drill

Dia.

.1110-.6250 2.00-16.00 .2010-.6250 2.00-16.00 .1094-.6250 1.50-16.00 .1250-.6250 2.00-16.00 .1250-.6250 2.00-16.00

Solid Carbide External Coolant

Drill dia. (φ.125 in) Length code (2,5,8,15,20,25) Classification code Series name

Soft Steel

Coolant Coating/ Insert Grade External

Series

Internal

Type

Spot Facing

Deep Hole Solid

Solid Carbide Drills

General Purpose

Application

Drill dia. (φ15.0 mm) Series name Classification code Length code (P)

●: Good : Requires sharp edge

w w w.s um ic a rb id e.co m

gS & hgS Series Solid carbide Drills Features & Benefits

SERIES

MDW-gS/hgS

SOLID caRBIDE DRILLS

Super Drill for Super Alloys! Solid carbide Drills

Longer lute lengths for deeper hole capability and more material available for regrinding.

newly developed PVD DEX coating provides improved heat and wear resistance at increased speeds.

gS Series - External Coolant: • GS2 (2XD) - Possible to drill to 3XD* • GS4 (4XD) - Possible to drill to 5XD*

Unique thinning design promotes stable drilling performance.

5XD

GS4

hgS Series - Internal Coolant: • HGS3 (3XD) - Possible to drill to 4XD* • HGS5 (5XD) - Possible to drill to 7XD* • HGS8 (8XD) - Possible to drill to 10XD*

7XD

HGS5

J-Flute design ofers a wide chip pocket, producing more compact chips while achieving higher speeds.

* not all drills can achieve this depth and some drills may have even deeper capability. Always check for suicient lute length.

Phone: (800) 950-5202

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443

SERIES

MDW-gS/hgS

SOLID CaRBIDE DRILLS

gS & hgS Series Solid Carbide Drills

n Features & Benefits

n Performance Chip Control Comparison gS Drill Conventional Drill

Performance Comparison gS Drill

Conventional Drill Increase near

(N) 1800

end of hole

Thrust

1400 1000

Torque

600 0 Hole Entrance

Hole Exit

Hole Entrance

Hole Exit

Hole Entrance

Hole Exit

(N) 200 150 100 50 0 -50 -100 -150 -200

XY Force Large Vibration Amplitude

Cutting Resistance (N)

Solid Carbide Drills

• Long Tool Life New cutting edge design and special DEX coating provide long tool life in a wide variety of work materials • Stable Chip Evacuation New flute design and wide chip pocket allows for excellent chip management and evacuation • Quiet Cutting & Stable Cutting Stable drilling with minimal vibration even in small machine applications • Environmentally Friendly Compatible with MQL (Minimum Quantity Lubrication) Systems

Hole Entrance

The GS Drill provides better stability throughout the drilling proccess.

Tool: MDW0800GS4 Work Material: 1049 steel (200HB) Cutting Conditions: Vc = 80m/min (262 sfm) f = 0.25mm/rev (0.10 ipr) H = 24mm (0.945 in) External coolant (water soluble)

n application Examples S43C (250hB) automotive Component

· Tool: MDW0970GS4 · Cutting Conditions: 262 SFM f=0.0098 IPR H= 1 in. External Coolant (Water Soluble)

achieving 1.5x tool life! Reduced wear on peripheral cutting edge GS Type

1,400 Holes

Company B's Drill

900 Holes 0

444

500

1,000

Wear

Boron Steel (30hRC) Machine Component

· Tool: MDW0980GS2 · Cutting Conditions: vc=230 SFM f=0.0059 IPR H= .276 in. External Coolant (Water Soluble)

1.3x tool life of conventional tools! good circularity and cylindricity.

1,500 (No.of Holes)

Phone: (800) 950-5202

2,000

1,800 Holes

GS Type Company C's Drill

2,000 Holes Wear 1,000

· Tool: MDW1050GS4 · Cutting Conditions: vc= 500 SFM f=0.012 IPR H= .012 in. External Coolant (Water Soluble)

achieving 1.5x tool life! good chip control

2,600 Holes Wear

GS Type Conventional Grade

Fracture

SS400 Machine Component

3,000 (No.of Holes)

1,200 Holes 0

1,000

Wear

Adhesion 2,000

w w w. s u m i c a rb i d e. co m

(No.of Holes)

SERIES

MDW-gS2 Series Solid Carbide Drills

⑩❶❷❸ ❹

MDW-gS2 ❹❺

h8 1

MDW-gS2 2XD drill for excellent chip management and long tool life (External coolant) Stock

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Fractional Wire & Letters

3/32

1/8

5/32

#21

11/64

Diameter D (in)

Diameter D (mm)

0.0787 0.0827 0.0866 0.0906 0.0940 0.0945 0.0984 0.1024 0.1063 0.1102 0.1110 0.1130 0.1142 0.1160 0.1181 0.1200 0.1220 0.1250 0.1260 0.1285 0.1299 0.1339 0.1360 0.1378 0.1405 0.1406 0.1417 0.1440 0.1457 0.1470 0.1495 0.1496 0.1520 0.1535 0.1540 0.1562 0.1570 0.1575 0.1590 0.1610 0.1614 0.1654 0.1660 0.1693 0.1695 0.1719 0.1730 0.1732 0.1770 0.1772 0.1800 0.1811 0.1820 0.1850 0.1850

2.00 2.10 2.20 2.30 2.38 2.40 2.50 2.60 2.70 2.80 2.82 2.87 2.90 2.95 3.00 3.05 3.10 3.18 3.20 3.26 3.30 3.40 3.45 3.50 3.57 3.57 3.60 3.66 3.70 3.73 3.797 3.80 3.86 3.90 3.91 3.97 3.99 4.00 4.04 4.09 4.10 4.20 4.22 4.30 4.31 4.37 4.39 4.40 4.49 4.50 4.57 4.60 4.62 4.70 4.70

Overall Length L (in/mm) 45.0 45.0 45.0 45.0 1.772 45.0 45.0 45.0 45.0 45.0 1.7717 1.7717 45.0 1.7717 45.0 1.7717 54.0 1.7717 54.0 2.1260 54.0 54.0 2.1260 54.0 2.1260 2.1260 54.0 2.1260 54.0 2.1260 2.1260 54.0 2.1260 54.0 2.1260 2.1260 2.4016 54.0 2.4016 2.4016 61.0 61.0 2.4016 61.0 2.4016 2.4016 2.4016 61.0 2.4016 61.0 2.4016 61.0 2.4016 2.4016 61.0

Flute Length Shank Length ℓ1 (in/mm) ℓ2 (in/mm) 8.0 10.0 10.0 10.0 0.394 10.0 10.0 13.0 13.0 13.0 0.5118 0.5118 13.0 0.5118 13.0 0.5118 19.0 0.5118 19.0 0.7480 19.0 19.0 0.7480 19.0 0.8268 0.8268 21.0 0.8268 21.0 0.8268 0.8268 21.0 0.8268 21.0 0.8268 0.8268 0.9055 21.0 0.9055 0.9055 23.0 23.0 0.9055 23.0 0.9055 0.9055 0.9055 23.0 0.9055 23.0 0.9843 25.0 0.9843 0.9843 25.0

34.0 32.0 32.0 32.0 1.260 32.0 32.0 30.0 30.0 30.0 1.1811 1.1811 30.0 1.1811 30.0 1.1811 33.0 1.1811 33.0 1.2992 33.0 33.0 1.2992 33.0 1.2992 1.2992 33.0 1.2992 33.0 1.2992 1.2992 33.0 1.2992 33.0 1.2992 1.2992 1.4173 33.0 1.4173 1.4173 36.0 36.0 1.4173 36.0 1.4173 1.4173 1.4173 36.0 1.4173 36.0 1.4173 36.0 1.4173 1.4173 36.0

Shank Diameter Ds (in/mm)

Tap Size

3.0 3.0 3-56 3.0 3.0 0.1250 3.0 3.0 3.0 3.0 6-32 3.0 0.1250 0.1250 6-40 3.0 3.5x.6 0.1250 3.0 0.1250 4.0 0.1250 4.0 0.1562 4.0 M4x.7 4.0 0.1562 8-32/8-36 4.0 0.1562 0.1562 4.0 0.1562 4.0 M4.5x.7 0.1562 0.1562 10-24 4.0 0.1562 4.0 0.1562 0.1562 0.1875 4.0 0.1875 10-32 0.1875 5.0 5.0 M5x.8 0.1875 5.0 0.1875 0.1875 0.1875 5.0 0.1875 12-24 5.0 0.1875 5.0 0.1875 12-28 0.1875 (continued on next page) 5.0

Solid Carbide Drills

Catalog number (inch/metric) MDW0200GS2 MDW0210GS2 MDW0220GS2 MDW0230GS2 MDW00937GS2 MDW0240GS2 MDW0250GS2 MDW0260GS2 MDW0270GS2 MDW0280GS2 MDW01110GS2 MDW01130GS2 MDW0290GS2 MDW01160GS2 MDW0300GS2 MDW01200GS2 MDW0310GS2 MDW01250GS2 MDW0320GS2 MDW01285GS2 MDW0330GS2 MDW0340GS2 MDW01360GS2 MDW0350GS2 MDW01405GS2 MDW01406GS2 MDW0360GS2 MDW01440GS2 MDW0370GS2 MDW01470GS2 MDW01495GS2 MDW0380GS2 MDW01520GS2 MDW0390GS2 MDW01540GS2 MDW01562GS2 MDW01570GS2 MDW0400GS2 MDW01590GS2 MDW01610GS2 MDW0410GS2 MDW0420GS2 MDW01660GS2 MDW0430GS2 MDW01695GS2 MDW01719GS2 MDW01730GS2 MDW0440GS2 MDW01770GS2 MDW0450GS2 MDW01800GS2 MDW0460GS2 MDW01820GS2 MDW01850GS2 MDW0470GS2

● = USA stocked item Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

445

SERIES

MDW-gS2 Series Solid Carbide Drills

MDW-gS2 (continued from previous page)

❻❼❽❾ ❿

❿➀

h8 1

Solid Carbide Drills

MDW-gS2 2XD drill for excellent chip management and long tool life (External coolant) Catalog number (inch/metric) MDW01875GS2 MDW0480GS2 MDW01890GS2 MDW01910GS2 MDW0490GS2 MDW01935GS2 MDW01960GS2 MDW0500GS2 MDW0510GS2 MDW02010GS2 MDW02031GS2 MDW02040GS2 MDW0520GS2 MDW02055GS2 MDW0530GS2 MDW02090GS2 MDW0540GS2 MDW02130GS2 MDW0550GS2 MDW02188GS2 MDW0560GS2 MDW02210GS2 MDW0570GS2 MDW02280GS2 MDW0580GS2 MDW0590GS2 MDW02340GS2 MDW02344GS2 MDW0600GS2 MDW02380GS2 MDW0610GS2 MDW02420GS2 MDW0620GS2 MDW02460GS2 MDW0630GS2 MDW02500GS2 MDW0640GS2 MDW0650GS2 MDW02570GS2 MDW0660GS2 MDW02600GS2 MDW02610GS2 MDW0670GS2 MDW02656GS2 MDW02660GS2 MDW02677GS2 MDW0680GS2 MDW0690GS2 MDW02720GS2 MDW0700GS2 MDW02756GS2 MDW02770GS2 MDW0710GS2 MDW02810GS2

Stock

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Fractional Wire & Letters 3/16

#7 13/64

#3 7/32 #2

15/64

1/4

17/64 #H

Diameter D (in)

Diameter D (mm)

0.1875 0.1890 0.1890 0.1910 0.1929 0.1935 0.1960 0.1969 0.2008 0.2010 0.2031 0.2040 0.2047 0.2055 0.2087 0.2090 0.2126 0.2130 0.2165 0.2188 0.2205 0.2210 0.2244 0.2280 0.2283 0.2323 0.2340 0.2344 0.2362 0.2380 0.2402 0.2420 0.2441 0.2460 0.2480 0.2500 0.2520 0.2559 0.2570 0.2598 0.2600 0.2610 0.2638 0.2656 0.2660 0.2677 0.2677 0.2717 0.2720 0.2756 0.2756 0.2770 0.2795 0.2810

4.76 4.80 4.80 4.85 4.90 4.91 4.98 5.00 5.10 5.11 5.16 5.18 5.20 5.22 5.30 5.31 5.40 5.41 5.50 5.56 5.60 5.61 5.70 5.79 5.80 5.90 5.94 5.95 6.00 6.05 6.10 6.15 6.20 6.25 6.30 6.35 6.40 6.50 6.53 6.60 6.604 6.63 6.70 6.75 6.76 6.80 6.80 6.90 6.91 7.00 7.00 7.04 7.10 7.14

Overall Length L (in/mm) 2.4016 61.0 2.5591 2.5591 61.0 2.5591 2.5591 61.0 65.0 2.5591 2.5591 2.5591 65.0 2.5591 65.0 2.5591 65.0 2.5591 65.0 2.5591 65.0 2.5591 65.0 2.5591 65.0 65.0 2.5591 2.5591 65.0 2.8740 73.0 2.8740 73.0 2.8740 73.0 2.8740 73.0 73.0 2.8740 73.0 2.8740 2.8740 73.0 2.8740 2.8740 2.8740 73.0 73.0 2.8740 73.0 2.8740 2.8740 78.0 2.8740

Flute Length Shank Length

ℓ1 (in/mm)

ℓ2 (in/mm)

Shank Diameter Ds (in/mm)

0.9843 25.0 0.9843 0.9843 25.0 0.9843 0.9843 25.0 25.0 0.9843 0.9843 0.9843 25.0 0.9843 25.0 0.9843 25.0 0.9843 25.0 1.0630 27.0 1.0630 27.0 1.0630 27.0 27.0 1.0630 1.0630 27.0 1.2205 31.0 1.2205 31.0 1.2205 31.0 1.2205 31.0 31.0 1.2992 33.0 1.2992 1.2992 33.0 1.2992 1.2992 1.2992 33.0 33.0 1.2992 33.0 1.2992 1.2992 33.0 1.2992

1.4173 36.0 1.4961 1.4961 36.0 1.4961 1.4961 36.0 38.0 1.4961 1.4961 1.4961 38.0 1.4961 38.0 1.4961 38.0 1.4961 38.0 1.4961 38.0 1.4961 38.0 1.4961 38.0 38.0 1.4961 1.4961 38.0 1.5748 40.0 1.5748 40.0 1.5748 40.0 1.5748 40.0 40.0 1.5748 40.0 1.5748 1.5748 40.0 1.5748 1.5748 1.5748 40.0 40.0 1.5748 40.0 1.5748 1.5748 43.0 1.5748

0.1875 5.0 0.2344 0.2344 5.0 0.2344 0.2344 5.0 6.0 0.2344 0.2344 0.2344 6.0 0.2344 6.0 0.2344 6.0 0.2344 6.0 0.2344 6.0 0.2344 6.0 0.2344 6.0 6.0 0.2344 0.2344 6.0 0.2812 7.0 0.2812 7.0 0.2812 7.0 0.2812 7.0 7.0 0.2812 7.0 0.2812 0.2812 7.0 0.2812 0.2812 0.2812 7.0 7.0 0.2812 7.0 0.2812 0.2812 8.0 0.2812

● = USA stocked item

H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

446

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

Tap Size

M6x1 1/4-20

1/4-28

M7x1

5/16-18

5/16-24

SERIES

MDW-gS2 Series Solid Carbide Drills

MDW-gS2

(continued from previous page) ➁➂➃➄ ➅

➅➆

h8 1

MDW-gS2 2XD drill for excellent chip management and long tool life (External coolant) Stock

Fractional Wire & Letters 9/32

19/64

5/16

#P 21/64

11/32

23/64

3/8

25/64

Diameter D (in)

Diameter D (mm)

0.2812 0.2835 0.2874 0.2900 0.2913 0.2950 0.2953 0.2969 0.2992 0.3020 0.3031 0.3071 0.3110 0.3125 0.3150 0.3160 0.3189 0.3228 0.3230 0.3268 0.3281 0.3307 0.3307 0.3320 0.3346 0.3386 0.3386 0.3390 0.3425 0.3438 0.3465 0.3475 0.3480 0.3504 0.3543 0.3580 0.3583 0.3594 0.3622 0.3661 0.3680 0.3701 0.3740 0.3750 0.3770 0.3780 0.3780 0.3819 0.3858 0.3860 0.3898 0.3906 0.3937 0.3970

7.142 7.20 7.30 7.37 7.40 7.49 7.50 7.54 7.60 7.67 7.70 7.80 7.90 7.94 8.00 8.03 8.10 8.20 8.204 8.30 8.33 8.40 8.40 8.43 8.50 8.60 8.60 8.61 8.70 8.73 8.80 8.83 8.84 8.90 9.00 9.09 9.10 9.13 9.20 9.30 9.35 9.40 9.50 9.53 9.58 9.60 9.60 9.70 9.80 9.804 9.90 9.92 10.00 10.08

Overall Length L (in/mm) 2.8740 78.0 78.0 3.0709 78.0 3.0709 78.0 3.0709 78.0 3.0709 78.0 78.0 78.0 3.0709 78.0 3.2283 82.0 82.0 3.2283 82.0 3.2283 3.2283 82.0 3.2283 82.0 82.0 3.2283 3.2283 82.0 3.2283 82.0 3.2283 3.2283 82.0 82.0 3.2283 87.0 3.2283 87.0 87.0 3.4252 87.0 87.0 3.4252 3.4252 87.0 3.4252 87.0 87.0 3.4252 87.0 3.4252 87.0 3.6614

Flute Length Shank Length ℓ1 (in/mm) ℓ2 (in/mm) 1.2992 33.0 33.0 1.2992 33.0 1.2992 33.0 1.4173 36.0 1.4173 36.0 36.0 36.0 1.4173 36.0 1.4173 36.0 36.0 1.4173 36.0 1.4173 1.4173 36.0 1.4173 36.0 38.0 1.4961 1.4961 38.0 1.4961 38.0 1.4961 1.4961 38.0 38.0 1.4961 38.0 1.4961 38.0 38.0 1.4961 38.0 38.0 1.6142 1.6142 41.0 1.6142 41.0 41.0 1.6142 41.0 1.6142 41.0 1.6142

1.5748 43.0 43.0 1.6929 43.0 1.6929 43.0 1.6535 42.0 1.6535 42.0 42.0 42.0 1.6535 42.0 1.7323 44.0 44.0 1.7323 44.0 1.7323 1.7323 44.0 1.7323 44.0 44.0 1.7323 1.7323 44.0 1.7323 44.0 1.7323 1.7323 44.0 44.0 1.7323 47.0 1.7323 47.0 47.0 1.8504 47.0 47.0 1.8110 1.8110 46.0 1.8110 46.0 46.0 1.8110 46.0 1.8110 46.0 1.9685

Shank Diameter Ds (in/mm) 0.2812 8.0 8.0 0.3125 8.0 0.3125 8.0 0.3125 8.0 0.3125 8.0 8.0 8.0 0.3125 8.0 0.3594 9.0 9.0 0.3594 9.0 0.3594 0.3594 9.0 0.3594 9.0 9.0 0.3594 0.3594 9.0 0.3594 9.0 0.3594 0.3594 9.0 9.0 0.3594 10.0 0.3594 10.0 10.0 0.3906 10.0 10.0 0.3906 0.3906 10.0 0.3906 10.0 10.0 0.3906 10.0 0.3906 10.0 0.4375

Tap Size

M9x1.25 3/8-16

Solid Carbide Drills

Catalog number (inch/metric) MDW02812GS2 MDW0720GS2 MDW0730GS2 MDW02900GS2 MDW0740GS2 MDW02950GS2 MDW0750GS2 MDW02969GS2 MDW0760GS2 MDW03020GS2 MDW0770GS2 MDW0780GS2 MDW0790GS2 MDW03125GS2 MDW0800GS2 MDW03160GS2 MDW0810GS2 MDW0820GS2 MDW03230GS2 MDW0830GS2 MDW03281GS2 MDW03307GS2 MDW0840GS2 MDW03320GS2 MDW0850GS2 MDW0860GS2 MDW03386GS2 MDW03390GS2 MDW0870GS2 MDW03438GS2 MDW0880GS2 MDW03475GS2 MDW03480GS2 MDW0890GS2 MDW0900GS2 MDW03580GS2 MDW0910GS2 MDW03594GS2 MDW0920GS2 MDW0930GS2 MDW03680GS2 MDW0940GS2 MDW0950GS2 MDW03750GS2 MDW03770GS2 MDW0960GS2 MDW03780GS2 MDW0970GS2 MDW0980GS2 MDW03860GS2 MDW0990GS2 MDW03906GS2 MDW1000GS2 MDW03970GS2

M10x1.5

3/8-24

7/16-14

7/16-20

● = USA stocked item Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

447

SERIES

MDW-gS2 Series Solid Carbide Drills

MDW-gS2 ➇➈➉➊ ➋

➋➌

h8 1

(continued from previous page)

Solid Carbide Drills

MDW-gS2 2XD drill for excellent chip management and long tool life (External coolant) Catalog number (inch/metric) MDW1010GS2 MDW1020GS2 MDW04040GS2 MDW1030GS2 MDW04062GS2 MDW1040GS2 MDW04130GS2 MDW1050GS2 MDW1060GS2 MDW1070GS2 MDW04219GS2 MDW1080GS2 MDW1090GS2 MDW1100GS2 MDW1110GS2 MDW04375GS2 MDW1120GS2 MDW1130GS2 MDW1140GS2 MDW1150GS2 MDW04531GS2 MDW1160GS2 MDW04570GS2 MDW1170GS2 MDW1180GS2 MDW1190GS2 MDW04688GS2 MDW1200GS2 MDW1210GS2 MDW1220GS2 MDW1230GS2 MDW04844GS2 MDW1240GS2 MDW1250GS2 MDW1260GS2 MDW1270GS2 MDW05000GS2 MDW1280GS2 MDW05050GS2 MDW1290GS2 MDW1300GS2 MDW05156GS2 MDW1310GS2 MDW1320GS2 MDW1330GS2 MDW1340GS2 MDW05312GS2 MDW1350GS2 MDW1360GS2 MDW1370GS2 MDW1380GS2 MDW05469GS2 MDW1390GS2 MDW1400GS2

Stock

Fractional Wire & Letters

13/32

27/64

7/16

29/64

15/32

31/64

1/2 1/2

33/64

17/32

35/64

Diameter D (in)

Diameter D (mm)

0.3976 0.4016 0.4040 0.4055 0.4062 0.4094 0.4130 0.4134 0.4173 0.4213 0.4219 0.4252 0.4291 0.4331 0.4370 0.4375 0.4409 0.4449 0.4488 0.4528 0.4531 0.4567 0.4570 0.4606 0.4646 0.4685 0.4688 0.4724 0.4764 0.4803 0.4843 0.4844 0.4882 0.4921 0.4961 0.5000 0.5000 0.5039 0.5050 0.5079 0.5118 0.5156 0.5157 0.5197 0.5236 0.5276 0.5312 0.5315 0.5354 0.5394 0.5433 0.5469 0.5472 0.5512

10.10 10.20 10.26 10.30 10.32 10.40 10.49 10.50 10.60 10.70 10.72 10.80 10.90 11.00 11.10 11.11 11.20 11.30 11.40 11.50 11.51 11.60 11.61 11.70 11.80 11.90 11.91 12.00 12.10 12.20 12.30 12.304 12.40 12.50 12.60 12.70 12.70 12.80 12.83 12.90 13.00 13.09 13.10 13.20 13.30 13.40 13.49 13.50 13.60 13.70 13.80 13.89 13.90 14.00

Overall Length L (in/mm) 93.0 93.0 3.6614 93.0 3.6614 93.0 3.6614 93.0 93.0 93.0 3.6614 93.0 93.0 93.0 100.0 3.6614 100.0 100.0 100.0 100.0 3.9370 100.0 3.9370 100.0 100.0 100.0 3.9370 100.0 100.0 100.0 100.0 3.9370 100.0 100.0 100.0 100.0 3.9370 100.0 3.9370 100.0 100.0 3.9370 105.0 105.0 105.0 105.0 4.1339 105.0 105.0 105.0 105.0 4.1339 105.0 105.0

Flute Length Shank Length ℓ1 (in/mm) ℓ2 (in/mm) 41.0 41.0 1.6142 41.0 1.6142 41.0 1.6142 41.0 45.0 45.0 1.7717 45.0 45.0 45.0 45.0 1.7717 45.0 45.0 45.0 45.0 1.8504 47.0 1.8504 47.0 47.0 47.0 1.8504 47.0 47.0 47.0 47.0 1.8504 47.0 47.0 49.0 49.0 1.9291 49.0 1.9291 49.0 49.0 1.9291 50.0 50.0 50.0 50.0 1.9685 50.0 52.0 52.0 52.0 2.0472 52.0 52.0

50.0 50.0 1.9685 50.0 1.9685 50.0 1.9685 50.0 48.0 48.0 1.8898 48.0 48.0 48.0 53.0 1.8898 53.0 53.0 53.0 53.0 2.0866 53.0 2.0866 53.0 53.0 53.0 2.0866 53.0 51.0 51.0 51.0 2.0079 51.0 51.0 51.0 51.0 2.0079 51.0 2.0079 51.0 51.0 2.0079 53.0 53.0 53.0 53.0 2.0866 53.0 53.0 53.0 53.0 2.0866 53.0 53.0

Shank Diameter Ds (in/mm) 11.0 11.0 0.4375 11.0 0.4375 11.0 0.4375 11.0 11.0 11.0 0.4375 11.0 11.0 11.0 12.0 0.4375 12.0 12.0 12.0 12.0 0.4688 12.0 0.4688 12.0 12.0 12.0 0.4688 12.0 13.0 13.0 13.0 0.5156 13.0 13.0 13.0 13.0 0.5156 13.0 0.5156 13.0 13.0 0.5156 14.0 14.0 14.0 14.0 0.5469 14.0 14.0 14.0 14.0 0.5469 14.0 14.0

Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

Phone: (800) 950-5202

M12x1.75

1/2-13

1/2-20

M14x2

9/16-12

9/16-18

5/8-11

M16x2

(continued on next page)

● = USA stocked item

448

Tap Size

w w w. s u m i c a rb i d e. co m

SERIES

MDW-gS2 Series Solid Carbide Drills

➍➎➏➐ ➑

MDW-gS2 ➑➒

h8 1

(continued from previous page)

MDW-gS2 2XD drill for excellent chip management and long tool life (External coolant) Stock

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Fractional Wire & Letters

9/16

37/64

19/32

39/64

5/8

41/64

●

21/32

●

11/16

●

45/64

●

23/32

●

47/64

●

3/4

●

25/32

Diameter D (in)

Diameter D (mm)

0.5551 0.5591 0.5625 0.5630 0.5669 0.5709 0.5748 0.5781 0.5787 0.5827 0.5866 0.5906 0.5937 0.5945 0.5984 0.6024 0.6063 0.6094 0.6102 0.6142 0.6181 0.6220 0.6250 0.6260 0.6299 0.6406 0.6496 0.6562 0.6693 0.6875 0.6890 0.7031 0.7087 0.7187 0.7283 0.7344 0.7480 0.7500 0.7677 0.7812 0.7874

14.10 14.20 14.29 14.30 14.40 14.50 14.60 14.68 14.70 14.80 14.90 15.00 15.08 15.10 15.20 15.30 15.40 15.48 15.50 15.60 15.70 15.80 15.88 15.90 16.00 16.27 16.50 16.67 17.00 17.46 17.50 17.86 18.00 18.25 18.50 18.65 19.00 19.05 19.50 19.84 20.00

Overall Length L (in/mm) 108.0 108.0 4.2520 108.0 108.0 108.0 108.0 4.2520 108.0 108.0 108.0 108.0 4.2520 112.0 112.0 112.0 112.0 4.4094 112.0 112.0 112.0 112.0 4.4094 112.0 112.0 4.567 116 4.567 116 4.724 120 4.724 120 4.843 123 4.843 123 5.000 127 5.000 127

Flute Length Shank Length ℓ1 (in/mm) ℓ2 (in/mm) 52.0 52.0 2.0472 52.0 52.0 52.0 53.0 2.0866 53.0 53.0 53.0 53.0 2.0866 53.0 53.0 53.0 53.0 2.0866 53.0 55.0 55.0 55.0 2.1654 55.0 55.0 2.205 56 2.244 57 2.283 58 2.323 59 2.323 59 2.362 60 2.402 61 2.441 62

55.0 55.0 2.1654 55.0 55.0 55.0 55.0 2.1654 55.0 55.0 55.0 55.0 2.1654 57.0 57.0 57.0 57.0 2.2441 57.0 57.0 57.0 57.0 2.2441 57.0 57.0 2.323 59 2.323 59 2.402 61 2.402 61 2.480 63 2.480 63 2.559 65 2.559 65

Shank Diameter Ds (in/mm) 15.0 15.0 0.5937 15.0 15.0 15.0 15.0 0.5937 15.0 15.0 15.0 15.0 0.5937 16.0 16.0 16.0 16.0 0.6250 16.0 16.0 16.0 16.0 0.6250 16.0 16.0 0.669 17 0.669 17 0.709 18 0.709 18 0.748 19 0.748 19 0.787 20 0.787 20

Tap Size

5/8-18

Solid Carbide Drills

Catalog number (inch/metric) MDW1410GS2 MDW1420GS2 MDW05625GS2 MDW1430GS2 MDW1440GS2 MDW1450GS2 MDW1460GS2 MDW05781GS2 MDW1470GS2 MDW1480GS2 MDW1490GS2 MDW1500GS2 MDW05937GS2 MDW1510GS2 MDW1520GS2 MDW1530GS2 MDW1540GS2 MDW06094GS2 MDW1550GS2 MDW1560GS2 MDW1570GS2 MDW1580GS2 MDW06250GS2 MDW1590GS2 MDW1600GS2 MDW06406GS2 MDW1650GS2 MDW06562GS2 MDW1700GS2 MDW06875GS2 MDW1750GS2 MDW07031GS2 MDW1800GS2 MDW07187GS2 MDW1850GS2 MDW07344GS2 MDW1900GS2 MDW07500GS2 MDW1950GS2 MDW07812GS2 MDW2000GS2

11/16-12 M18x2.5

11/16-16

3/4-10 3/4-16

7/8-9

● = USA stocked item Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

= Product expansion

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

449

SERIES

MDW-gS4 Series Solid Carbide Drills

MDW-gS4 ➓➔→➣ ↔

↔↕

h8 1

Solid Carbide Drills

MDW-gS4 4XD drill for excellent chip management and long tool life (External coolant) Catalog number Stock (inch/metric) MDW0200GS4 ● MDW0210GS4 ● MDW0220GS4 ● MDW0230GS4 ● MDW00937GS4 ● MDW0240GS4 ● MDW0250GS4 ● MDW0260GS4 ● MDW0270GS4 ● MDW0280GS4 ● MDW0290GS4 ● MDW0300GS4 ● MDW0310GS4 ● MDW0320GS4 ● MDW0330GS4 ● MDW0340GS4 ● MDW0350GS4 ● MDW0360GS4 ● MDW0370GS4 ● MDW0380GS4 ● MDW0390GS4 ● MDW0400GS4 ● MDW0410GS4 ● MDW0420GS4 ● MDW0430GS4 ● MDW0440GS4 ● MDW0450GS4 ● MDW0460GS4 ● MDW0470GS4 ● MDW0480GS4 ● MDW0490GS4 ● MDW0500GS4 ● MDW0510GS4 ● MDW02010GS4 ● MDW0520GS4 ● MDW0530GS4 ● MDW0540GS4 ● MDW0550GS4 ● MDW0560GS4 ● MDW0570GS4 ● MDW0580GS4 ● MDW0590GS4 ● MDW0600GS4 ● MDW0610GS4 ● MDW0620GS4 ● MDW02460GS4 ● MDW0630GS4 ● MDW02500GS4 ● MDW0640GS4 ● MDW0650GS4 ● MDW02570GS4 ● MDW0660GS4 ● MDW02610GS4 ● MDW0670GS4 ● ● = USA stocked item

Fractional Wire & Letters

3/32

1/4

Diameter D (in)

Diameter D (mm)

0.0787 0.0827 0.0866 0.0906 0.0937 0.0945 0.0984 0.1024 0.1063 0.1102 0.1142 0.1181 0.1220 0.1260 0.1299 0.1339 0.1378 0.1417 0.1457 0.1496 0.1535 0.1575 0.1614 0.1654 0.1693 0.1732 0.1772 0.1811 0.1850 0.1890 0.1929 0.1969 0.2008 0.2010 0.2047 0.2087 0.2126 0.2165 0.2205 0.2244 0.2283 0.2323 0.2362 0.2402 0.2441 0.2460 0.2480 0.2500 0.2520 0.2559 0.2570 0.2598 0.2610 0.2638

2.00 2.10 2.20 2.30 2.38 2.40 2.50 2.60 2.70 2.80 2.90 3.00 3.10 3.20 3.30 3.40 3.50 3.60 3.70 3.80 3.90 4.00 4.10 4.20 4.30 4.40 4.50 4.60 4.70 4.80 4.90 5.00 5.10 5.11 5.20 5.30 5.40 5.50 5.60 5.70 5.80 5.90 6.00 6.10 6.20 6.25 6.30 6.35 6.40 6.50 6.53 6.60 6.63 6.70

Overall Length L (in/mm) 49.0 49.0 49.0 49.0 1.9291 49.0 49.0 49.0 49.0 49.0 49.0 49.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 81.0 3.1890 81.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0 81.0 83.0 83.0 3.2677 83.0 3.2677 83.0 83.0 3.2677 83.0 3.2677 83.0

Flute Length Shank Length

ℓ1 (in/mm)

ℓ2 (in/mm)

Shank Diameter Ds (in/mm)

15.0 17.0 17.0 17.0 0.6693 17.0 17.0 19.0 19.0 19.0 19.0 19.0 24.0 24.0 24.0 24.0 24.0 27.0 27.0 27.0 27.0 27.0 31.0 31.0 31.0 31.0 31.0 38.0 38.0 38.0 38.0 38.0 39.0 1.5354 39.0 39.0 39.0 39.0 41.0 41.0 41.0 41.0 41.0 42.0 42.0 1.6535 42.0 1.6535 42.0 42.0 1.6929 43.0 1.6929 43.0

31.0 30.0 30.0 30.0 1.1811 30.0 30.0 30.0 30.0 30.0 30.0 30.0 34.0 34.0 34.0 34.0 34.0 33.0 33.0 33.0 33.0 33.0 43.0 43.0 43.0 43.0 43.0 38.0 38.0 38.0 38.0 38.0 40.0 1.5748 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 1.5748 40.0 1.5748 40.0 40.0 1.5748 40.0 1.5748 40.0

3.0 3.0 3.0 3.0 0.125 3.0 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.0 0.2344 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 7.0 7.0 0.2812 7.0 0.2812 7.0 7.0 0.2812 7.0 0.2812 7.0

Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

450

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

Tap Size 3-56

6-32 3.5x.6

M4x.7

M4.5x.7

M5x.8

M6x1 1/4-20

M7x1

5/16-18

SERIES

MDW-gS4 Series Solid Carbide Drills

➙➛➜➝ ➞

MDW-gS4 ➞➟

h8 1

(continued from previous page)

MDW-gS4 4XD drill for excellent chip management and long tool life (External coolant) Stock

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Fractional Wire & Letters 17/64 #H

#I #J

9/32

19/64

5/16

#P 21/64 #Q

11/32

23/64

3/8

Diameter D (in)

Diameter D (mm)

0.2656 0.2660 0.2677 0.2717 0.2720 0.2756 0.2770 0.2795 0.2810 0.2812 0.2835 0.2874 0.2900 0.2913 0.2950 0.2953 0.2969 0.2992 0.3020 0.3031 0.3071 0.3110 0.3125 0.3150 0.3160 0.3189 0.3228 0.3230 0.3268 0.3281 0.3307 0.3320 0.3346 0.3386 0.3390 0.3425 0.3438 0.3465 0.3480 0.3504 0.3543 0.3580 0.3583 0.3594 0.3622 0.3661 0.3680 0.3701 0.3740 0.3750 0.3770 0.3780

6.75 6.76 6.80 6.90 6.91 7.00 7.04 7.10 7.14 7.142 7.20 7.30 7.37 7.40 7.49 7.50 7.54 7.60 7.67 7.70 7.80 7.90 7.94 8.00 8.03 8.10 8.20 8.204 8.30 8.33 8.40 8.43 8.50 8.60 8.61 8.70 8.73 8.80 8.84 8.90 9.00 9.09 9.10 9.13 9.20 9.30 9.35 9.40 9.50 9.53 9.58 9.60

Overall Length L (in/mm) 3.2677 3.2677 83.0 83.0 3.2677 83.0 3.2677 90.0 3.2677 3.2677 90.0 90.0 3.5433 90.0 3.5433 90.0 3.5433 90.0 3.5433 90.0 90.0 90.0 3.5433 90.0 3.8583 98.0 98.0 3.8583 98.0 3.8583 98.0 3.8583 98.0 98.0 3.8583 98.0 3.8583 98.0 3.8583 98.0 98.0 3.8583 105.0 3.8583 105.0 105.0 4.1339 105.0 105.0 4.1339 4.1339 105.0

Flute Length Shank Length

ℓ1 (in/mm)

ℓ2 (in/mm)

Shank Diameter Ds (in/mm)

1.6929 1.6929 43.0 43.0 1.6929 43.0 1.6929 45.0 1.6929 1.6929 45.0 45.0 1.7717 45.0 1.7717 45.0 1.8898 48.0 1.8898 48.0 48.0 48.0 1.8898 48.0 2.0866 53.0 53.0 2.0866 53.0 2.0866 53.0 2.0866 53.0 55.0 2.1654 55.0 2.1654 55.0 2.1654 55.0 55.0 2.1654 58.0 2.1654 58.0 58.0 2.2835 58.0 58.0 2.3622 2.3622 60.0

1.5748 1.5748 40.0 40.0 1.5748 40.0 1.5748 43.0 1.5748 1.5748 43.0 43.0 1.6929 43.0 1.6929 43.0 1.6535 42.0 1.6535 42.0 42.0 42.0 1.6535 42.0 1.6929 43.0 43.0 1.6929 43.0 1.6929 43.0 1.6929 43.0 43.0 1.6929 43.0 1.6929 43.0 1.6929 43.0 43.0 1.6929 45.0 1.6929 45.0 45.0 1.7717 45.0 45.0 1.7717 1.7717 45.0

0.2812 0.2812 7.0 7.0 0.2812 7.0 0.2812 8.0 0.2812 0.2812 8.0 8.0 0.3125 8.0 0.3125 8.0 0.3125 8.0 0.3125 8.0 8.0 8.0 0.3125 8.0 0.3594 9.0 9.0 0.3594 9.0 0.3594 9.0 0.3594 9.0 9.0 0.3594 9.0 0.3594 9.0 0.3594 9.0 9.0 0.3594 10.0 0.3594 10.0 10.0 0.3906 10.0 10.0 0.3906 0.3906 10.0

Tap Size

5/16-24

Solid Carbide Drills

Catalog number (inch/metric) MDW02656GS4 MDW02660GS4 MDW0680GS4 MDW0690GS4 MDW02720GS4 MDW0700GS4 MDW02770GS4 MDW0710GS4 MDW02810GS4 MDW02812GS4 MDW0720GS4 MDW0730GS4 MDW02900GS4 MDW0740GS4 MDW02950GS4 MDW0750GS4 MDW02969GS4 MDW0760GS4 MDW03020GS4 MDW0770GS4 MDW0780GS4 MDW0790GS4 MDW03125GS4 MDW0800GS4 MDW03160GS4 MDW0810GS4 MDW0820GS4 MDW03230GS4 MDW0830GS4 MDW03281GS4 MDW0840GS4 MDW03320GS4 MDW0850GS4 MDW0860GS4 MDW03390GS4 MDW0870GS4 MDW03438GS4 MDW0880GS4 MDW03480GS4 MDW0890GS4 MDW0900GS4 MDW03580GS4 MDW0910GS4 MDW03594GS4 MDW0920GS4 MDW0930GS4 MDW03680GS4 MDW0940GS4 MDW0950GS4 MDW03750GS4 MDW03770GS4 MDW0960GS4

M9x1.25 3/8-16

M10x1.5 3/8-24

7/16-14

● = USA stocked item Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

(continued on next page)

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

451

SERIES

MDW-gS4 Series Solid Carbide Drills

MDW-gS4 ➠➡➢➤ ➥

➥➦

h8 1

(continued from previous page)

Solid Carbide Drills

MDW-gS4 4XD drill for excellent chip management and long tool life (External coolant) Catalog number (inch/metric) MDW0970GS4 MDW0980GS4 MDW03860GS4 MDW0990GS4 MDW03906GS4 MDW1000GS4 MDW03970GS4 MDW1010GS4 MDW1020GS4 MDW04040GS4 MDW1030GS4 MDW04062GS4 MDW1040GS4 MDW04130GS4 MDW1050GS4 MDW1060GS4 MDW1070GS4 MDW04219GS4 MDW1080GS4 MDW1090GS4 MDW1100GS4 MDW1110GS4 MDW04375GS4 MDW1120GS4 MDW1130GS4 MDW1140GS4 MDW1150GS4 MDW04531GS4 MDW1160GS4 MDW1170GS4 MDW1180GS4 MDW1190GS4 MDW04688GS4 MDW1200GS4 MDW1210GS4 MDW1220GS4 MDW1230GS4 MDW04844GS4 MDW1240GS4 MDW1250GS4 MDW1260GS4 MDW1270GS4 MDW05000GS4 MDW1280GS4 MDW05050GS4 MDW1290GS4 MDW1300GS4 MDW05156GS4 MDW1310GS4 MDW1320GS4 MDW1330GS4 MDW1340GS4

Stock

Fractional Wire & Letters

25/64

13/32

27/64

7/16

29/64

15/32

31/64

1/2 1/2

33/64

Diameter D (in)

Diameter D (mm)

0.3819 0.3858 0.3860 0.3898 0.3906 0.3937 0.3970 0.3976 0.4016 0.4040 0.4055 0.4062 0.4094 0.4130 0.4134 0.4173 0.4213 0.4219 0.4252 0.4291 0.4331 0.4370 0.4375 0.4409 0.4449 0.4488 0.4528 0.4531 0.4567 0.4606 0.4646 0.4685 0.4688 0.4724 0.4764 0.4803 0.4843 0.4844 0.4882 0.4921 0.4961 0.5000 0.5000 0.5039 0.5050 0.5079 0.5118 0.5156 0.5157 0.5197 0.5236 0.5276

9.70 9.80 9.804 9.90 9.92 10.00 10.08 10.10 10.20 10.26 10.30 10.32 10.40 10.49 10.50 10.60 10.70 10.72 10.80 10.90 11.00 11.10 11.11 11.20 11.30 11.40 11.50 11.51 11.60 11.70 11.80 11.90 11.91 12.00 12.10 12.20 12.30 12.308 12.40 12.50 12.60 12.70 12.70 12.80 12.83 12.90 13.00 13.09 13.10 13.20 13.30 13.40

Overall Length L (in/mm) 105.0 105.0 4.1339 105.0 4.1339 105.0 4.4882 114.0 114.0 4.4882 114.0 4.4882 114.0 4.4882 114.0 114.0 114.0 4.4882 114.0 114.0 114.0 121.0 4.4882 121.0 121.0 121.0 121.0 4.7638 121.0 121.0 121.0 121.0 4.7638 121.0 137.0 137.0 137.0 5.3937 137.0 137.0 137.0 137.0 5.3937 137.0 5.3937 137.0 137.0 5.3937 147.0 147.0 147.0 147.0

Flute Length Shank Length

ℓ1 (in/mm)

ℓ2 (in/mm)

Shank Diameter Ds (in/mm)

60.0 60.0 2.3622 60.0 2.3622 60.0 2.5984 66.0 66.0 2.5984 66.0 2.5984 66.0 2.5984 66.0 68.0 68.0 2.6772 68.0 68.0 68.0 71.0 2.6772 71.0 71.0 71.0 71.0 2.8740 73.0 73.0 73.0 73.0 2.8740 73.0 76.0 76.0 76.0 2.9921 76.0 76.0 78.0 78.0 3.0709 78.0 3.0709 78.0 78.0 3.0709 84.0 84.0 84.0 84.0

45.0 45.0 1.7717 45.0 1.7717 45.0 1.8110 46.0 46.0 1.8110 46.0 1.8110 46.0 1.8110 46.0 46.0 46.0 1.8110 46.0 46.0 46.0 48.0 1.8110 48.0 48.0 48.0 48.0 1.8898 48.0 48.0 48.0 48.0 1.8898 48.0 59.0 59.0 59.0 2.3228 59.0 59.0 59.0 59.0 2.3228 59.0 2.3228 59.0 59.0 2.3228 61.0 61.0 61.0 61.0

10.0 10.0 0.3906 10.0 0.3906 10.0 0.4375 11.0 11.0 0.4375 11.0 0.4375 11.0 0.4375 11.0 11.0 11.0 0.4375 11.0 11.0 11.0 12.0 0.4375 12.0 12.0 12.0 12.0 0.4688 12.0 12.0 12.0 12.0 0.4688 12.0 13.0 13.0 13.0 0.5156 13.0 13.0 13.0 13.0 0.5156 13.0 0.5156 13.0 13.0 0.5156 14.0 14.0 14.0 14.0

Tap Size

7/16-20

M12x1.75

1/2-13

1/2-20

M14x2

9/16-12

9/16-18

● = USA stocked item Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

(continued on next page)

452

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

SERIES

MDW-gS4 Series Solid Carbide Drills

➧➨➩➫ ➭

MDW-gS4 ➭➯

h8 1

(continued from previous page)

MDW-gS4 4XD drill for excellent chip management and long tool life (External coolant) Stock

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Fractional Wire & Letters 17/32

35/64

9/16

37/64

19/32

39/64

5/8

41/64 21/32 11/16

● ● ●

45/64 23/32

●

47/64

●

3/4

●

25/32

Diameter D (in)

Diameter D (mm)

0.5312 0.5315 0.5354 0.5394 0.5433 0.5469 0.5472 0.5512 0.5551 0.5591 0.5625 0.5630 0.5669 0.5709 0.5748 0.5781 0.5787 0.5827 0.5866 0.5906 0.5937 0.5945 0.5984 0.6024 0.6063 0.6094 0.6102 0.6142 0.6181 0.6220 0.6250 0.6260 0.6299 0.6406 0.6496 0.6562 0.6693 0.6875 0.6890 0.7031 0.7087 0.7187 0.7283 0.7344 0.7480 0.7500 0.7677 0.7812 0.7874

13.49 13.50 13.60 13.70 13.80 13.89 13.90 14.00 14.10 14.20 14.29 14.30 14.40 14.50 14.60 14.68 14.70 14.80 14.90 15.00 15.08 15.10 15.20 15.30 15.40 15.48 15.50 15.60 15.70 15.80 15.88 15.90 16.00 16.27 16.50 16.67 17.00 17.46 17.50 17.86 18.00 18.25 18.50 18.65 19.00 19.05 19.50 19.84 20.00

Overall Length L (in/mm) 5.7874 147.0 147.0 147.0 147.0 5.7874 147.0 147.0 153.0 153.0 6.0236 153.0 153.0 153.0 153.0 6.0236 153.0 153.0 153.0 153.0 6.0236 160.0 160.0 160.0 160.0 6.2992 160.0 160.0 160.0 160.0 6.2992 160.0 160.0 6.575 167 6.575 167 6.575 167 6.575 167 7.047 179 7.047 179 7.047 179 7.047 179

Flute Length Shank Length

ℓ1 (in/mm)

ℓ2 (in/mm)

Shank Diameter Ds (in/mm)

Tap Size

3.3071 84.0 86.0 86.0 86.0 3.3858 86.0 86.0 89.0 89.0 3.5039 89.0 89.0 89.0 91.0 3.5827 91.0 91.0 91.0 91.0 3.5827 94.0 94.0 94.0 94.0 3.7008 94.0 96.0 96.0 96.0 3.7795 96.0 96.0 3.858 98 3.858 98 3.937 100 4.016 102 4.094 104 4.173 106 4.331 110 4.488 114

2.4016 61.0 61.0 61.0 61.0 2.4016 61.0 61.0 62.0 62.0 2.4409 62.0 62.0 62.0 62.0 2.4409 62.0 62.0 62.0 62.0 2.4409 64.0 64.0 64.0 64.0 2.5197 64.0 64.0 64.0 64.0 2.5197 64.0 64.0 2.559 65 2.559 65 2.559 65 2.559 65 2.559 65 2.559 65 2.559 65 2.559 65

0.5469 14.0 14.0 14.0 14.0 0.5469 14.0 14.0 15.0 15.0 0.5937 15.0 15.0 15.0 15.0 0.5937 15.0 15.0 15.0 15.0 0.5937 16.0 16.0 16.0 16.0 0.6250 16.0 16.0 16.0 16.0 0.6250 16.0 16.0 0.669 17 0.669 17 0.709 18 0.709 18 0.748 19 0.748 19 0.787 20 0.787 20

5/8-11

M16x2

Solid Carbide Drills

Catalog number (inch/metric) MDW05312GS4 MDW1350GS4 MDW1360GS4 MDW1370GS4 MDW1380GS4 MDW05469GS4 MDW1390GS4 MDW1400GS4 MDW1410GS4 MDW1420GS4 MDW05625GS4 MDW1430GS4 MDW1440GS4 MDW1450GS4 MDW1460GS4 MDW05781GS4 MDW1470GS4 MDW1480GS4 MDW1490GS4 MDW1500GS4 MDW05937GS4 MDW1510GS4 MDW1520GS4 MDW1530GS4 MDW1540GS4 MDW06094GS4 MDW1550GS4 MDW1560GS4 MDW1570GS4 MDW1580GS4 MDW06250GS4 MDW1590GS4 MDW1600GS4 MDW06406GS4 MDW1650GS4 MDW06562GS4 MDW1700GS4 MDW06875GS4 MDW1750GS4 MDW07031GS4 MDW1800GS4 MDW07187GS4 MDW1850GS4 MDW07344GS4 MDW1900GS4 MDW07500GS4 MDW1950GS4 MDW07812GS4 MDW2000GS4

5/8-18

11/16-12 M18x2.5

11/16-16

3/4-10 3/4-16

7/8-9

● = USA stocked item Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

= Product expansion

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

453

MDW-HgS3

MDW-HgS3 Series Solid Carbide Drills Coolant Through Drills Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

●

➺

Solid Carbide Drills

➺➻ h6

454

Phone: (800) 950-5202

●

Items labeled in purple represent drills that fit in Shrink Fit Holders Catalog Shank Overall Flute Shank Number Fractional Type Dc Diameter Length Length Length Dc (inch/metric) Wire & ℓ ℓ D L 2 1 s mm Inch Ex: MDW0900HGS3 or Letters (in/mm) (in/mm) (in/mm) (in/mm) MDW0900HGS3S HGS3 ● 3.0 MDW0150 1.50 0.059 63.0 10 50 HGS3S HGS3 ● 3.0 MDW0160 1.60 0.063 63.0 12 50 M2x.4 HGS3S HGS3 ● 3.0 MDW0170 1.70 0.067 63.0 12 50 HGS3S HGS3 ● 3.0 MDW0180 1.80 0.071 63.0 12 50 HGS3S HGS3 ● 3.0 MDW0190 1.90 0.075 63.0 12 50 HGS3S HGS3 ● 3.0 MDW0200 2.00 0.079 63.0 12.5 48 HGS3S HGS3 ● 3.0 MDW0210 2.10 0.083 68.0 15 51 3-56 HGS3S HGS3 ● 3.0 MDW0220 2.20 0.087 68.0 15 51 HGS3S HGS3 ● 3.0 MDW0230 2.30 0.091 68.0 15 51 HGS3S HGS3 ● .125 MDW00937 2.38 0.094 2.677 0.689 1.929 3/32 HGS3S ● 3.0 HGS3 ● 3.0 MDW0240 2.40 0.095 68.0 15 51 HGS3S HGS3 ● 3.0 MDW0250 2.50 0.098 68.0 15 51 HGS3S HGS3 ● 3.0 MDW0260 2.60 0.102 68.0 17.5 49 HGS3S HGS3 ● 3.0 MDW0270 2.70 0.106 68.0 17.5 49 6-32 HGS3S HGS3 ● .125 MDW01094 2.78 0.109 2.677 0.689 1.929 7/64 HGS3S ● 3.0 HGS3 ● 3.0 MDW0280 2.80 0.110 68.0 17.5 49 HGS3S HGS3 ● 3.0 MDW0290 2.90 0.114 68.0 17.5 49 3.5x.6 HGS3S HGS3 ● 3.0 MDW0300 3.00 0.118 68.0 17.5 49 HGS3S ● 6.0 HGS3 ● 4.0 MDW0310 3.10 0.122 72.0 20 50 HGS3S ● 6.0 HGS3 ● .125 MDW01250 3.18 0.125 2.677 0.689 1.929 1/8 6.0 HGS3S ● HGS3 ● 4.0 MDW0320 3.20 0.126 72.0 20 50 HGS3S ● 6.0 HGS3 ● 4.0 MDW0330 3.30 0.130 72.0 20 50 M4x.7 6.0 HGS3S ● HGS3 ● 4.0 MDW0340 3.40 0.134 72.0 20 50 HGS3S ● 6.0 HGS3 ● 4.0 MDW0350 3.50 0.138 72.0 20 50 HGS3S ● 6.0 HGS3 ● 4.0 MDW0360 3.60 0.142 72.0 22.5 48 HGS3S ● 6.0 HGS3 ● 4.0 MDW0370 3.70 0.146 72.0 22.5 48 M4.5x.7 6.0 HGS3S ● HGS3 ● 4.0 MDW0380 3.80 0.150 72.0 22.5 48 HGS3S ● 6.0 HGS3 ● 4.0 MDW0390 3.90 0.154 72.0 22.5 48 6.0 HGS3S ● HGS3 ● .156 MDW01562 3.97 0.156 2.835 0.886 1.890 5/32 HGS3S ● 6.0 HGS3 ● 4.0 MDW0400 4.00 0.158 72.0 22.5 48 HGS3S ● 6.0 HGS3 ● .188 MDW01590 4.04 0.159 3.150 0.984 2.087 10-32 #21 6.0 HGS3S ● HGS3 ● 5.0 MDW0410 4.10 0.161 80.0 25 53 6.0 HGS3S ● HGS3 ● 5.0 MDW0420 4.20 0.165 80.0 25 53 M5x.8 HGS3S ● 6.0 HGS3 ● 5.0 MDW0430 4.30 0.169 80.0 25 53 HGS3S ● 6.0 HGS3 ● .188 MDW01719 4.37 0.172 3.1 0.984 2.087 11/64 6.0 HGS3S ●

Stock

➲➳➵➸

●

W/ Oil Hole

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

Tap Size

SERIES

w w w. s u m i c a r b i d e. co m

MDW-HgS3 Series Solid Carbide Coolant Through Drills ●

●

W/ Oil Hole

Items labeled in purple represent drills that fit in Shrink Fit Holders Catalog Shank Overall Flute Shank Number Fractional Type Dc Diameter Length Length Length Dc (inch/metric) Wire & ℓ ℓ D L 2 1 s mm Inch Ex: MDW0900HGS3 or Letters (in/mm) (in/mm) (in/mm) (in/mm) MDW0900HGS3S HGS3 ● 5.0 MDW0440 4.40 0.173 80.0 25 53 HGS3S ● 6.0 HGS3 ● 5.0 MDW0450 4.50 0.177 80.0 25 53 6.0 HGS3S ● HGS3 ● 5.0 MDW0460 4.60 0.181 80.0 27.5 51 HGS3S ● 6.0 HGS3 ● 5.0 MDW0470 4.70 0.185 80.0 27.5 51 6.0 HGS3S ● HGS3 ● 0.188 MDW01875 4.76 0.188 3.10 1.083 2.008 3/16 HGS3S 6.0 HGS3 ● 5.0 MDW0480 4.80 0.189 80.0 27.5 51 HGS3S ● 6.0 HGS3 ● 5.0 MDW0490 4.90 0.193 80.0 27.5 51 HGS3S ● 6.0 HGS3 ● 5.0 MDW0500 5.00 0.197 80.0 27.5 51 M6x1 6.0 HGS3S ● HGS3 ● 6.0 MDW0510 5.10 0.201 82.0 27.5 53 HGS3S HGS3 ● 0.234 MDW02010 5.11 0.201 3.228 1.083 2.087 1/4-2020 #7 HGS3S ● 6.0 HGS3 ● 0.234 13/64 MDW02031 5.16 0.203 3.228 1.083 2.087 HGS3S ● 6.0 HGS3 ● 6.0 MDW0520 5.20 0.205 82.0 27.5 53 HGS3S HGS3 ● 6.0 MDW0530 5.30 0.209 82.0 27.5 53 HGS3S HGS3 ● 6.0 MDW0540 5.40 0.213 82.0 27.5 53 HGS3S HGS3 ● 0.234 MDW02130 5.41 0.213 3.228 1.083 2.087 #3 HGS3S ● 6.0 HGS3 ● 6.0 MDW0550 5.50 0.217 82.0 27.5 53 HGS3S HGS3 ● 0.234 MDW02188 5.56 0.219 3.228 1.181 2.047 1/4-2028 7/32 HGS3S ● 6.0 HGS3 ● 6.0 MDW0560 5.60 0.221 82.0 30 52 HGS3S HGS3 ● 0.234 MDW02210 5.61 0.221 3.228 1.181 2.047 #2 HGS3S ● 6.0 HGS3 ● 6.0 MDW0570 5.70 0.224 82.0 30 52 HGS3S HGS3 ● 6.0 MDW0580 5.80 0.228 82.0 30 52 HGS3S HGS3 ● 6.0 MDW0590 5.90 0.232 82.0 30 52 HGS3S HGS3 ● 0.234 MDW02344 5.995 0.234 3.228 1.181 2.047 15/64 HGS3S ● 6.0 HGS3 ● 6.0 MDW0600 6.00 0.236 82.0 30 52 M7x1 HGS3S HGS3 ● 7.0 MDW0610 6.10 0.240 88.0 32.5 53 HGS3S ● 8.0 HGS3 ● 0.281 MDW02420 6.15 0.242 3.465 1.280 2.087 #C HGS3S ● 8.0 HGS3 ● 7.0 MDW0620 6.20 0.244 88.0 32.5 53 HGS3S ● 8.0 HGS3 ● 7.0 MDW0630 6.30 0.248 88.0 32.5 53 HGS3S ● 8.0 ● HGS3 0.281 MDW02500 6.35 0.250 3.465 1.280 2.087 1/4 8.0 HGS3S ● HGS3 ● 7.0 MDW0640 6.40 0.252 88.0 32.5 53 HGS3S ● 8.0 HGS3 ● 7.0 MDW0650 6.50 0.256 88.0 32.5 53 HGS3S ● 8.0 HGS3 ● 0.281 MDW02570 6.53 0.257 3.465 1.378 2.087 5/16-18 #F HGS3S ● 8.0 HGS3 ● 7.0 MDW0660 6.60 0.260 88.0 35 53 8.0 HGS3S ● ● HGS3 7.0 MDW0670 6.70 0.264 88.0 35 53 8.0 HGS3S ● HGS3 ● 0.281 MDW02656 6.75 0.266 3.465 1.378 2.087 17/64 8.0 HGS3S ●

Stock

●

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

➼➽➾➚ ➪ h8

➪➶ h6

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Solid Carbide Drills

MDW-HgS3 Tap Size

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

SERIES

455

MDW-HgS3

●

➬

Solid Carbide Drills

➬➮ h6

456

Phone: (800) 950-5202

●

Items labeled in purple represent drills that fit in Shrink Fit Holders Catalog Shank Overall Flute Shank Number Fractional Type Dc Diameter Length Length Length Dc (inch/metric) Wire & ℓ2 ℓ1 Ds L mm Inch Ex: MDW0900HGS3 or Letters (in/mm) (in/mm) (in/mm) (in/mm) MDW0900HGS3S HGS3 ● 0.281 MDW02660 6.76 0.266 3.465 1.378 2.087 HGS3S ● 8.0 HGS3 ● 7.0 MDW0680 6.80 0.268 88.0 35 53 8.0 HGS3S ● HGS3 ● 7.0 MDW0690 6.90 0.272 88.0 35 53 HGS3S ● 8.0 HGS3 ● 0.281 MDW02720 6.91 0.272 3.465 1.378 2.087 5/16-24 #I HGS3S ● 8.0 HGS3 ● 7.0 MDW0700 7.00 0.276 88.0 35 53 8.0 HGS3S ● HGS3 ● 0.281 MDW02770 7.04 0.277 3.465 1.378 2.087 #J 8.0 HGS3S ● HGS3 ● 8.0 MDW0710 7.10 0.280 94.0 37.5 54 HGS3S HGS3 ● 0.281 MDW02812 7.14 0.281 3.465 1.378 2.087 9/32 HGS3S ● 8.0 HGS3 ● 8.0 MDW0720 7.20 0.284 94.0 37.5 54 HGS3S HGS3 ● 8.0 MDW0730 7.30 0.287 94.0 37.5 54 HGS3S HGS3 ● 8.0 MDW0740 7.40 0.291 94.0 37.5 54 HGS3S 8.0 HGS3 ● MDW0750 7.50 0.295 94.0 37.5 54 HGS3S HGS3 ● 0.313 MDW02969 7.54 0.297 3.701 1.575 2.126 19/64 HGS3S ● 8.0 HGS3 ● 8.0 MDW0760 7.60 0.299 94.0 40 54 HGS3S HGS3 ● 8.0 MDW0770 7.70 0.303 94.0 40 54 HGS3S HGS3 ● 8.0 MDW0780 7.80 0.307 94.0 40 54 M9x1.25 HGS3S HGS3 ● 8.0 MDW0790 7.90 0.311 94.0 40 54 HGS3S HGS3 ● 0.313 MDW03125 7.94 0.313 3.701 1.575 2.126 3/8-16 5/16 HGS3S ● 8.0 HGS3 ● 8.0 MDW0800 8.00 0.315 94.0 40 54 HGS3S HGS3 ● 9.0 MDW0810 8.10 0.319 100.0 42.5 55 HGS3S ● 10.0 HGS3 ● 9.0 MDW0820 8.20 0.323 100.0 42.5 55 10.0 HGS3S ● HGS3 ● 0.359 MDW03230 8.204 0.323 3.937 1.673 2.165 #P HGS3S ● 10.0 HGS3 ● 9.0 MDW0830 8.30 0.327 100.0 42.5 55 HGS3S ● 10.0 HGS3 ● 0.359 MDW03281 8.33 0.328 3.937 1.673 2.165 M7x1 21/64 HGS3S ● 10.0 HGS3 ● 9.0 MDW0840 8.40 0.331 100.0 42.5 55 10.0 HGS3S ● HGS3 ● 0.359 MDW03320 8.43 0.332 3.937 1.673 2.165 #Q HGS3S ● 10.0 HGS3 ● 9.0 MDW0850 8.50 0.335 100.0 42.5 55 M10x1.5 HGS3S ● 10.0 HGS3 ● 9.0 MDW0860 8.60 0.339 100.0 45 55 10.0 HGS3S ● HGS3 ● 9.0 MDW0870 8.70 0.343 100.0 45 55 HGS3S ● 10.0 HGS3 ● 0.359 MDW03438 8.73 0.344 3.937 1.772 2.165 11/32 HGS3S ● 10.0 HGS3 ● 9.0 MDW0880 8.80 0.347 100.0 45 55 HGS3S ● 10.0 HGS3 ● 9.0 MDW0890 8.90 0.350 100.0 45 55 HGS3S ● 10.0 HGS3 ● 9.0 MDW0900 9.00 0.354 100.0 45 55 HGS3S ● 10.0 HGS3 ● 10.0 MDW0910 9.10 0.358 106.0 47.5 56 HGS3S HGS3 ● 0.359 MDW03594 9.13 0.359 3.937 1.772 2.165 23/64 HGS3S ● 10.0

Stock

➹➘➴➷

●

W/ Oil Hole

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

Tap Size

SERIES

w w w. s u m i c a r b i d e. co m

Coolant Through Drills ●

●

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

➱✃❐❒ ❮ h8

❮❰ h6

Phone: (800) 950-5202

Catalog Number Type (inch/metric) Ex: MDW0900HGS3 or MDW0900HGS3S HGS3 MDW0920 HGS3S HGS3 MDW0930 HGS3S HGS3 MDW03680 HGS3S HGS3 MDW0940 HGS3S HGS3 MDW0950 HGS3S HGS3 MDW03750 HGS3S HGS3 MDW0960 HGS3S HGS3 MDW0970 HGS3S HGS3 MDW0980 HGS3S HGS3 MDW0990 HGS3S HGS3 MDW03906 HGS3S HGS3 MDW1000 HGS3S HGS3 MDW1010 HGS3S HGS3 MDW1020 HGS3S HGS3 MDW1030 HGS3S HGS3 MDW4062 HGS3S HGS3 MDW1040 HGS3S HGS3 MDW1050 HGS3S HGS3 MDW1060 HGS3S HGS3 MDW1070 HGS3S HGS3 MDW04219 HGS3S HGS3 MDW1080 HGS3S HGS3 MDW1090 HGS3S HGS3 MDW1100 HGS3S HGS3 MDW1110 HGS3S HGS3 MDW04375 HGS3S HGS3 MDW1120 HGS3S HGS3 MDW1130 HGS3S HGS3 MDW1140 HGS3S HGS3 MDW1150 HGS3S HGS3 MDW04531 HGS3S HGS3 MDW1160 HGS3S HGS3 MDW1170 HGS3S HGS3 MDW1180 HGS3S HGS3 MDW1190 HGS3S HGS3 MDW04688 HGS3S

Items labeled in purple represent drills that fit in Shrink Fit Holders

Shank Overall Flute Shank Dc Dc Diameter Length Length Length ℓ2 ℓ1 Ds L mm Inch (in/mm) (in/mm) (in/mm) (in/mm) ● 10.0 9.2 0.362 106 47.5 56 ●

9.3 0.366

10.0

● 0.391 9.35 0.368 ● 10.0 ● 10.0 9.4 0.370 ●

9.5 0.374

10.0

● 0.391 9.53 0.375 ● 10.0 ● 10.0 9.6 0.378 ●

9.7 0.382

●

9.8 0.386

●

9.9 0.390

10.0 10.0 10.0

● 0.391 9.92 0.391 ● 10.0 ● 10.0 10.0 0.394 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

10.1 0.398 10.2 0.402 10.3 0.406 10.32 0.406 10.4 0.409 10.5 0.413 10.6 0.417 10.7 0.421 10.72 0.422 10.8 0.425 10.9 0.429 11.0 0.433 11.1 0.437

11.0 12.0 11.0 12.0 11.0 12.0 0.438 12.0 11.0 12.0 11.0 12.0 11.0 12.0 11.0 12.0 0.438 12.0 11.0 12.0 11.0 12.0 11.0 12.0 12.0

● 0.438 11.11 0.438 ● 12.0 ● 12.0 11.2 0.441 ●

11.3 0.445

●

11.4 0.449

●

11.5 0.453

12.0 12.0 12.0

● 0.469 11.51 0.453 ● 12.0 ● 12.0 11.6 0.457 ●

11.7 0.461

●

11.8 0.465

●

11.9 0.469

12.0 12.0 12.0

● 0.469 11.91 0.469 ● 12.0

106

47.5

4.173

1.870

2.205

106

47.5

106

47.5

4.173

1.969

2.205

106

4.173

1.969

2.205

106

116

52.5

116

52.5

116

52.5

4.567

2.067

2.402

116

52.5

116

52.5

116

4.567

2.165

2.402

116

122

57.5

4.567

2.165

2.402

122

57.5

122

57.5

122

57.5

122

57.5

4.803

2.362

2.441

122

4.803

2.362

2.441

Fractional Wire & Letters

7/16-14

3/8

7/16-20

25/64

Solid Carbide Drills

W/ Oil Hole

MDW-HgS3

Stock

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

SERIES

Tap Size

MDW-HgS3 Series Solid Carbide

M12x1.75

13/32

1/2-13

27/64

7/16

1/2-20

29/64

15/32

w w w. s u m i c a r b i d e. co m

457

MDW-HgS3

●

Solid Carbide Drills

ÓÔ h6

458

Phone: (800) 950-5202

●

Items labeled in purple represent drills that fit in Shrink Fit Holders Catalog Shank Overall Flute Shank Number Fractional Type Dc Diameter Length Length Length Dc (inch/metric) Wire & ℓ2 ℓ1 Ds L mm Inch Ex: MDW0900HGS3 or Letters (in/mm) (in/mm) (in/mm) (in/mm) MDW0900HGS3S HGS3 ● 12.0 MDW1200 12.0 0.472 122 60 62 HGS3S HGS3 ● 13.0 MDW1210 12.1 0.476 128 62.5 63 HGS3S ● 14.0 HGS3 ● 13.0 MDW1220 12.2 0.480 128 62.5 63 HGS3S ● 14.0 HGS3 ● 13.0 MDW1230 12.3 0.484 128 65 63 9/16-12 HGS3S ● 14.0 HGS3 ● 0.516 MDW04844 12.31 0.484 5.039 2.461 2.480 31/64 HGS3S ● 14.0 HGS3 ● 13.0 MDW1240 12.4 0.488 128 62.5 63 HGS3S ● 14.0 HGS3 ● 13.0 MDW1250 12.5 0.492 128 62.5 63 HGS3S ● 14.0 HGS3 ● 13.0 MDW1260 12.6 0.496 128 65 63 HGS3S ● 14.0 HGS3 ● 13.0 MDW1270 12.7 0.500 128 65 63 1/2 HGS3S ● 14.0 0.516 HGS3 ● 12.7 0.500 5.039 2.559 2.480 1/2 MDW05000 HGS3S ● 14.0 HGS3 ● 13.0 MDW1280 12.8 0.504 128 65 63 HGS3S ● 14.0 HGS3 ● 13.0 MDW1290 12.9 0.508 128 65 63 HGS3S ● 14.0 HGS3 ● 13.0 MDW1300 13.0 0.512 128 65 63 HGS3S ● 14.0 HGS3 ● 0.516 MDW05156 13.09 0.516 5.039 2.559 2.480 9/16-18 33/64 HGS3S ● 14.0 HGS3 ● 14.0 MDW1310 13.1 0.516 134 67.5 64 HGS3S HGS3 ● 14.0 MDW1320 13.2 0.520 134 67.5 64 HGS3S HGS3 ● 14.0 MDW1330 13.3 0.524 134 67.5 64 HGS3S HGS3 ● 14.0 MDW1340 13.4 0.528 134 67.5 64 HGS3S HGS3 ● 0.547 MDW05312 13.49 0.531 5.276 2.658 2.520 5/8-11 17/32 HGS3S ● 14.0 HGS3 ● 14.0 MDW1350 13.5 0.532 134 67.5 64 HGS3S HGS3 ● 14.0 MDW1360 13.6 0.535 134 70 64 HGS3S HGS3 ● 14.0 MDW1370 13.7 0.539 134 70 64 HGS3S HGS3 ● 14.0 MDW1380 13.8 0.543 134 70 64 HGS3S HGS3 ● 0.547 MDW05469 13.89 0.547 5.276 2.756 2.520 M16x2 35/64 HGS3S ● 14.0 HGS3 ● 14.0 MDW1390 13.9 0.547 134 70 64 HGS3S HGS3 ● 14.0 MDW1400 14.0 0.551 134 70 64 HGS3S HGS3 ● 15.0 MDW1410 14.1 0.555 140 72.5 65 HGS3S ● 16.0 HGS3 ● 15.0 MDW1420 14.2 0.559 140 72.5 65 HGS3S ● 16.0 HGS3 ● 0.594 MDW05625 14.29 0.563 5.512 2.854 2.559 9/16 HGS3S ● 16.0 HGS3 ● 15.0 MDW1430 14.3 0.563 140 72.5 65 HGS3S ● 16.0 HGS3 ● 15.0 MDW1440 14.4 0.567 140 72.5 65 HGS3S ● 16.0 HGS3 ● 15.0 MDW1450 14.5 0.571 140 72.5 65 HGS3S ● 16.0 HGS3 ● 15.0 MDW1460 14.6 0.575 140 75 65 HGS3S ● 16.0 HGS3 ● 0.594 MDW05781 14.68 0.578 5.512 2.953 2.559 5/8-18 37/64 HGS3S ● 16.0 HGS3 ● 15.0 MDW1470 14.7 0.579 140 75 65 HGS3S ● 16.0

Stock

ÏÐÑÒ

●

W/ Oil Hole

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

Tap Size

SERIES

w w w. s u m i c a r b i d e. co m

MDW-HgS3 Series Solid Carbide Coolant Through Drills ●

●

W/ Oil Hole

Items labeled in purple represent drills that fit in Shrink Fit Holders Catalog Shank Overall Flute Shank Number Fractional Type Dc Diameter Length Length Length Dc (inch/metric) Wire & ℓ2 ℓ1 Ds L mm Inch Ex: MDW0900HGS3 or Letters (in/mm) (in/mm) (in/mm) (in/mm) MDW0900HGS3S HGS3 ● 15.0 MDW1480 14.8 0.583 140 75 65 HGS3S ● 16.0 HGS3 ● 15.0 MDW1490 14.9 0.587 140 75 65 HGS3S ● 16.0 HGS3 ● 15.0 MDW1500 15.0 0.591 140 75 65 HGS3S ● 16.0 HGS3 ● 0.594 MDW05937 15.08 0.594 5.515 2.953 2.559 19/32 HGS3S ● 16.0 HGS3 ● 16.0 MDW1510 15.1 0.595 146 77.5 66 HGS3S HGS3 ● 16.0 MDW1520 15.2 0.598 146 77.5 66 HGS3S HGS3 ● 16.0 MDW1530 15.3 0.602 146 77.5 66 HGS3S HGS3 ● 16.0 MDW1540 15.4 0.606 146 77.5 66 HGS3S HGS3 ● 0.625 MDW06094 15.48 0.609 5.748 3.051 2.598 11/16-12 39/64 HGS3S ● 16.0 HGS3 ● 16.0 MDW1550 15.5 0.610 146 77.5 66 M18x2.5 HGS3S HGS3 ● 16.0 MDW1560 15.6 0.614 146 80 66 HGS3S HGS3 ● 16.0 MDW1570 15.7 0.618 146 80 66 HGS3S 16.0 HGS3 ● MDW1580 15.8 0.622 146 80 66 HGS3S HGS3 ● 0.625 MDW06250 15.88 0.625 5.748 3.150 2.598 11/16-16 5/8 HGS3S ● 16.0 HGS3 ● 16.0 MDW1590 15.9 0.626 146 80 66 HGS3S HGS3 ● 16.0 MDW1600 16.0 0.630 146 80 66 HGS3S HGS3 ● 0.669 MDW06406 16.27 0.641 5.984 3.248 2.638 41/64 HGS3S HGS3 ● 17.0 MDW1650 16.5 0.650 152 82.5 67 HGS3S HGS3 ● 0.669 MDW06562 16.67 0.656 5.984 3.346 2.638 3/4-10 21/32 HGS3S HGS3 ● 17.0 MDW1700 17.0 0.669 152 85 67 HGS3S HGS3 ● 0.709 MDW06875 17.46 0.687 6.220 3.445 2.677 3/4-16 11/16 HGS3S HGS3 ● 17.0 MDW1750 17.5 0.689 158 87.5 68 HGS3S HGS3 ● 0.709 MDW07031 17.86 0.703 6.220 3.543 2.677 45/64 HGS3S HGS3 H 18.0 MDW1800 18.0 0.709 158 90 68 HGS3S HGS3 ● 0.748 MDW07187 18.25 0.719 6.457 3.642 2.717 23/32 HGS3S 18.0 HGS3 H 18.5 0.728 164 92.5 69 MDW1850 HGS3S HGS3 ● 0.748 7/8-9 47/64 MDW07344 18.65 0.734 6.457 3.740 2.717 HGS3S HGS3 ● 19.0 MDW1900 19.0 0.748 164 95 69 HGS3S HGS3 ● 0.787 MDW07500 19.05 0.750 6.693 3.839 2.756 3/4 HGS3S HGS3 ● 20.0 MDW1925 19.25 0.748 170 97.5 70 72/95 HGS3S 20.0 HGS3 H 19.5 0.768 170 97.5 70 MDW1950 HGS3S HGS3 ● 0.787 MDW07812 19.84 0.781 6.693 3.937 2.756 25/32 HGS3S HGS3 H 20.0 MDW2000 20.0 0.787 170 100 70 HGS3S

Stock

●

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

ÕÖ×Ø Ù h8

ÙÚ h6

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Solid Carbide Drills

MDW-HgS3 Tap Size

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

SERIES

459

Items labeled in purple represent drills that fit in Shrink Fit Holders

ÛÜÝÞ ß

Solid Carbide Drills

ßà h6

460

Pho ne : ( 800 ) 9 5 0 -5 2 0 2

Coolant Through Drills Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

●

Catalog number Type (inch/metric) Ex: MDW0900HGS5 or MDW0900HGS5S HGS5 MDW0150 HGS5S HGS5 MDW0160 HGS5S HGS5 MDW0170 HGS5S HGS5 MDW0180 HGS5S HGS5 MDW0190 HGS5S HGS5 MDW0200 HGS5S HGS5 MDW0210 HGS5S HGS5 MDW0220 HGS5S HGS5 MDW0230 HGS5S HGS5 MDW00937 HGS5S HGS5 MDW0240 HGS5S HGS5 MDW0250 HGS5S HGS5 MDW0260 HGS5S HGS5 MDW0270 HGS5S HGS5 MDW01094 HGS5S HGS5 MDW0280 HGS5S HGS5 MDW0290 HGS5S HGS5 MDW0300 HGS5S HGS5 MDW0310 HGS5S HGS5 MDW01250 HGS5S HGS5 MDW0320 HGS5S HGS5 MDW0330 HGS5S HGS5 MDW0340 HGS5S HGS5 MDW0350 HGS5S HGS5 MDW01406 HGS5S HGS5 MDW0360 HGS5S HGS5 MDW0370 HGS5S HGS5 MDW0380 HGS5S HGS5 MDW0390 HGS5S HGS5 MDW01562 HGS5S HGS5 MDW0400 HGS5S HGS5 MDW01590 HGS5S HGS5 MDW0410 HGS5S HGS5 MDW0420 HGS5S HGS5 MDW0430 HGS5S HGS5 MDW01719 HGS5S

●

W/ Oil Hole

Ductile Aluminium Copper Composite Cast Iron Alloy alloy CFRP

●

Shank Overall Flute Shank Dc Dc Diameter Length Length Length Ds L ℓ1 ℓ2 mm Inch (in/mm) (in/mm) (in/mm) (in/mm) 3.0 1.50 0.059 70 14 56

●

1.60 0.063

●

1.70 0.067

●

1.80 0.071

● ●

1.90 0.075 2.00 0.079

●

2.10 0.083

●

2.20 0.087

●

2.30 0.091

● ● ●

2.40 0.095

●

2.50 0.098

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

2.38 0.094

2.60 0.102 2.70 0.106 2.78 0.109 2.80 0.110 2.90 0.114 3.00 0.118 3.10 0.122 3.18 0.125 3.20 0.126 3.30 0.130 3.40 0.134 3.50 0.138 3.57 0.140 3.60 0.142 3.70 0.146 3.80 0.150 3.90 0.154 3.97 0.156 4.00 0.158 4.04 0.159 4.10 0.161 4.20 0.165 4.30 0.169 4.37 0.172

3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 .125 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 6.0 4.0 6.0 .125 6.0 4.0 6.0 4.0 6.0 4.0 6.0 4.0 6.0 .156 6.0 4.0 6.0 4.0 6.0 4.0 6.0 4.0 6.0 .156 6.0 4.0 6.0 .188 6.0 5.0 6.0 5.0 6.0 5.0 6.0 .188 6.0

3.07

0.945

1.889

3.07

1.10

1.889

3.07

1.10

1.889

3.39

1.42

1.890

3.39

1.42

1.890

3.86

1.57

2.20

3.86

1.57

2.20

Tap Size

MDW-hgS5

MDW-hgS5 Series Solid Carbide Drills

Stock

SERIES

5D Fractional Wire & Letters

w w w.s um ic a rb i de. co m

3/32

7/64

1/8

5/32

#21

11/64

MDW-hgS5 Series Solid Carbide Coolant Through Drills ●

●

W/ Oil Hole

áâãä å h8

åæ h6

P h o ne : ( 800) 9 5 0 -5 2 0 2

Fractional Wire & Letters

3/16

13/64

Solid Carbide Drills

Items labeled in purple represent drills that fit in Shrink Fit Holders Catalog Shank Overall Flute Shank number Type Dc Dc Diameter Length Length Length (inch/metric) ℓ1 ℓ2 Ds L mm Inch Ex: MDW0900HGS5 or (in/mm) (in/mm) (in/mm) (in/mm) MDW0900HGS5S 5.0 HGS5 ● 4.40 0.173 98.0 40 56 MDW0440 HGS5S ● 6.0 5.0 HGS5 ● 4.50 0.177 98.0 40 56 MDW0450 HGS5S ● 6.0 5.0 HGS5 ● 4.60 0.181 98.0 44 52 MDW0460 HGS5S ● 6.0 5.0 HGS5 ● 4.70 0.185 98.0 44 52 MDW0470 HGS5S ● 6.0 0.188 HGS5 ● 4.76 0.188 3.86 1.73 2.05 MDW01875 HGS5S ● 6.0 5.0 HGS5 ● 4.80 0.189 98.0 44 52 MDW0480 HGS5S ● 6.0 5.0 HGS5 ● 4.90 0.193 98.0 44 52 MDW0490 HGS5S ● 6.0 5.0 HGS5 ● 5.00 0.196 98.0 44 52 MDW0500 HGS5S ● 6.0 6.0 HGS5 ● 5.10 0.201 100.0 44 54 MDW0510 HGS5S 0.234 HGS5 ● 5.16 0.203 3.937 1.73 2.13 MDW02031 HGS5S ● 6.0 6.0 HGS5 ● 5.20 0.205 100.0 44 54 MDW0520 HGS5S 6.0 HGS5 ● 5.30 0.209 100.0 44 54 MDW0530 HGS5S 6.0 HGS5 ● 5.40 0.213 100.0 44 54 MDW0540 HGS5S 0.234 HGS5 ● 5.41 0.213 3.94 1.73 2.13 MDW02130 HGS5S ● 6.0 6.0 HGS5 ● 5.50 0.216 100.0 44 54 MDW0550 HGS5S 0.234 HGS5 ● 5.56 0.219 3.94 1.89 2.047 MDW02188 HGS5S ● 6.0 6.0 HGS5 ● 5.60 0.221 100.0 48 52 MDW0560 HGS5S 0.234 HGS5 ● 5.61 0.221 3.94 1.89 2.047 MDW02210 HGS5S ● 6.0 6.0 HGS5 ● 5.70 0.224 100.0 48 52 MDW0570 HGS5S 6.0 HGS5 ● 5.80 0.228 100.0 48 52 MDW0580 HGS5S 6.0 HGS5 ● 5.90 0.232 100.0 48 52 MDW0590 HGS5S 0.234 HGS5 ● 5.995 0.234 3.94 1.89 2.047 MDW02344 HGS5S ● 6.0 6.0 HGS5 ● 6.00 0.236 100.0 48 52 MDW0600 HGS5S 7.0 HGS5 ● 6.10 0.240 109.0 52 53 MDW0610 HGS5S ● 8.0 7.0 HGS5 ● 6.20 0.244 109.0 52 53 MDW0620 HGS5S ● 8.0 7.0 HGS5 ● 6.30 0.248 109.0 52 53 MDW0630 HGS5S ● 8.0 0.281 HGS5 ● 6.35 0.250 4.29 2.05 2.08 MDW02500 HGS5S ● 8.0 7.0 HGS5 ● 6.40 0.252 109.0 52 53 MDW0640 HGS5S ● 8.0 7.0 HGS5 ● 6.50 0.256 109.0 52 53 MDW0650 HGS5S ● 8.0 0.281 HGS5 ● 6.53 0.257 4.29 2.20 2.087 MDW02570 HGS5S ● 8.0 7.0 HGS5 ● 6.53 0.257 109.0 56 53 MDW0653 HGS5S ● 8.0 7.0 HGS5 ● 6.60 0.260 109.0 56 53 MDW0660 HGS5S ● 8.0 7.0 HGS5 ● 6.70 0.264 109.0 56 53 MDW0670 HGS5S ● 8.0 0.281 HGS5 ● 6.75 0.266 4.29 2.20 2.087 MDW02656 HGS5S ● 8.0 0.281 HGS5 ● 6.76 0.266 4.29 2.20 2.087 MDW02660 HGS5S ● 8.0 Stock

●

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

MDW-hgS5 Tap Size

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

SERIES

7/32

15/64

1/4

17/64 #H

w w w.s um ic a rb i de. co m

461

MDW-HgS5

MDW-HgS5 Series Solid Carbide Drills Coolant Through Drills Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

●

Solid Carbide Drills

ëì h6

462

Phone: (800) 950-5202

●

Items labeled in purple represent drills that fit in Shrink Fit Holders Catalog Shank Overall Flute Shank Number Type Dc Diameter Length Length Length Dc (inch/metric) ℓ2 ℓ1 Ds L mm Inch Ex: MDW0900HGS5 or (in/mm) (in/mm) (in/mm) (in/mm) MDW0900HGS5S HGS5 ● 7.0 MDW0680 6.80 0.268 109.0 56 53 HGS5S ● 8.0 HGS5 ● 7.0 MDW0690 6.90 0.272 109.0 56 53 HGS5S ● 8.0 HGS5 ● 0.281 MDW02720 6.91 0.272 4.29 2.20 2.087 8.0 HGS5S ● HGS5 ● 7.0 MDW0700 7.00 0.276 109.0 56 53 HGS5S ● 8.0 HGS5 ● 0.281 MDW02770 7.04 0.277 4.29 2.20 2.087 HGS5S ● 8.0 HGS5 ● 8.0 MDW0710 7.10 0.280 118.0 60 53 HGS5S HGS5 ● 0.281 MDW02812 7.14 0.281 4.29 2.20 2.087 HGS5S ● 8.0 HGS5 ● 8.0 MDW0720 7.20 0.284 118.0 60 54 HGS5S HGS5 ● 8.0 MDW0730 7.30 0.287 118.0 60 54 HGS5S HGS5 ● 8.0 MDW0740 7.40 0.291 118.0 60 54 HGS5S HGS5 ● 8.0 MDW0750 7.50 0.295 118.0 60 54 HGS5S HGS5 ● 0.313 MDW02969 7.54 0.297 4.64 2.52 2.126 HGS5S ● 8.0 HGS5 ● 8.0 MDW0760 7.60 0.299 118.0 64 54 HGS5S HGS5 ● 8.0 MDW0770 7.70 0.303 118.0 64 54 HGS5S HGS5 ● 8.0 MDW0780 7.80 0.307 118.0 64 54 HGS5S HGS5 ● 8.0 MDW0790 7.90 0.311 118.0 64 54 HGS5S HGS5 ● 0.313 MDW03125 7.94 0.313 4.64 2.52 2.126 HGS5S ● 8.0 HGS5 ● 8.0 MDW0800 8.00 0.315 118.0 64 54 HGS5S HGS5 ● 9.0 MDW0810 8.10 0.319 127.0 68 55 HGS5S ● 10.0 9.0 HGS5 ● 8.20 0.323 127.0 68 55 MDW0820 HGS5S ● 10.0 HGS5 ● 0.359 MDW03230 8.204 0.323 5.0 2.68 2.165 HGS5S ● 10.0 HGS5 ● 9.0 MDW0830 8.30 0.327 127.0 68 55 HGS5S ● 10.0 HGS5 ● 0.359 MDW03281 8.33 0.328 5.0 2.68 2.165 HGS5S ● 10.0 HGS5 ● 9.0 MDW0840 8.40 0.331 127.0 68 55 HGS5S ● 10.0 HGS5 ● 0.359 MDW03320 8.43 0.332 5.0 2.68 2.165 HGS5S ● 10.0 HGS5 ● 9.0 MDW0850 8.50 0.335 127.0 68 55 HGS5S ● 10.0 HGS5 ● 9.0 MDW0860 8.60 0.339 127.0 72 55 10.0 HGS5S ● HGS5 ● 9.0 MDW0870 8.70 0.343 127.0 72 55 10.0 HGS5S ● HGS5 ● 0.359 MDW03438 8.73 0.344 5.00 2.83 2.165 HGS5S ● 10.0 HGS5 ● 9.0 MDW0880 8.80 0.347 127.0 72 55 HGS5S ● 10.0 HGS5 ● 9.0 MDW0890 8.90 0.350 127.0 72 55 10.0 HGS5S ● HGS5 ● 9.0 MDW0900 9.00 0.354 127.0 72 55 10.0 HGS5S ● HGS5 ● 10.0 MDW0910 9.10 0.358 136.0 76 56 HGS5S HGS5 ● 0.359 MDW03594 9.13 0.359 5.0 2.83 2.16 HGS5S ● 10.0

Stock

çèéê

●

W/ Oil Hole

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

Tap Size

SERIES

Fractional Wire & Letters

9/32

19/64

5/16

21/64

11/32

23/64

w w w. s u m i c a r b i d e. co m

MDW-HgS5 Series Solid Carbide Coolant Through Drills ●

●

íîïð ñ h8

ñò h6

Phone: (800) 950-5202

5D Items labeled in purple represent drills that fit in Shrink Fit Holders

Catalog Number Type (inch/metric) Ex: MDW0900HGS5 or MDW0900HGS5S HGS5 MDW0920 HGS5S HGS5 MDW0930 HGS5S HGS5 MDW03680 HGS5S HGS5 MDW0940 HGS5S HGS5 MDW0950 HGS5S HGS5 MDW03750 HGS5S HGS5 MDW0960 HGS5S HGS5 MDW0970 HGS5S HGS5 MDW0980 HGS5S HGS5 MDW0990 HGS5S HGS5 MDW03906 HGS5S HGS5 MDW1000 HGS5S HGS5 MDW1010 HGS5S HGS5 MDW1020 HGS5S HGS5 MDW1030 HGS5S HGS5 MDW4062 HGS5S HGS5 MDW1040 HGS5S HGS5 MDW1050 HGS5S HGS5 MDW1060 HGS5S HGS5 MDW1070 HGS5S HGS5 MDW04219 HGS5S HGS5 MDW1080 HGS5S HGS5 MDW1090 HGS5S HGS5 MDW1100 HGS5S HGS5 MDW1110 HGS5S HGS5 MDW04375 HGS5S HGS5 MDW1120 HGS5S HGS5 MDW1130 HGS5S HGS5 MDW1140 HGS5S HGS5 MDW1150 HGS5S HGS5 MDW04531 HGS5S HGS5 MDW1160 HGS5S HGS5 MDW1170 HGS5S HGS5 MDW1180 HGS5S HGS5 MDW1190 HGS5S HGS5 MDW04688 HGS5S

●

Shank Overall Flute Shank Dc Diameter Length Length Length Dc ℓ2 ℓ1 Ds L mm Inch (in/mm) (in/mm) (in/mm) (in/mm) 10.0 9.2 0.362 136 76 56

●

9.3 0.366

● ● ● ● ● ● ● ● ● ● ● ● ●

9.35 0.368 9.4 0.370 9.5 0.374 9.53 0.375 9.6 0.378 9.7 0.382 9.8 0.386 9.9 0.390 9.92 0.391 10.0 0.394

10.0 0.391 10.0 10.0 10.0 0.391 10.0 10.0 10.0 10.0 10.0 0.391 10.0 10.0

● 10.1 0.398 ● ● 10.2 0.402 ● ● 10.3 0.406 ● ● 10.32 0.406 ● ● 10.4 0.409 ● ● 10.5 0.413 ● ● 10.6 0.417 ● ● 10.7 0.421 ● ● 10.72 0.422 ● ● 10.8 0.425 ● ● 10.9 0.429 ● ● 11.0 0.433 ● ● 11.1 0.437

11.0 12.0 11.0 12.0 11.0 12.0 0.438 12.0 11.0 12.0 11.0 12.0 11.0 12.0 11.0 12.0 0.438 12.0 11.0 12.0 11.0 12.0 11.0 12.0 12.0

● 11.11 0.438 ● ● 11.2 0.441

0.438 12.0 12.0

●

12.0

● ●

11.3 0.445 11.4 0.449 11.5 0.453

12.0 12.0

● 11.51 0.453 ● ● 11.6 0.457

0.469 12.0 12.0

●

12.0

● ●

11.7 0.461 11.8 0.465 11.9 0.469

● 11.91 0.469 ●

12.0 12.0 0.469 12.0

136

5.35

2.99

2.205

136

5.35

3.15

2.205

136

5.35

3.14

2.205

136

149

5.87

3.31

2.402

149

5.87

3.47

2.402

149

158

5.87

3.47

2.402

158

6.22

3.78

2.441

158

6.22

3.78

2.441

Fractional Wire & Letters

3/8

25/64

Solid Carbide Drills

W/ Oil Hole

MDW-HgS5 Tap Size

●

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

Stock

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

SERIES

13/32

27/64

7/16

29/64

15/32

w w w. s u m i c a r b i d e. co m

463

ERIES SERIES

MDW-HgS5 Series Solid Carbide Drills

MDW-HgS5

Coolant Through Drills

óôõö ÷

Solid Carbide Drills

÷ù h6

464

Phone: (800) 950-5202

●

Catalog Number Type (inch/metric) Ex: MDW0900HGS5 or MDW0900HGS5S HGS5 MDW1200 HGS5S HGS5 MDW1210 HGS5S HGS5 MDW1220 HGS5S HGS5 MDW1230 HGS5S HGS5 MDW04844 HGS5S HGS5 MDW1240 HGS5S HGS5 MDW1250 HGS5S HGS5 MDW1260 HGS5S HGS5 MDW1270 HGS5S HGS5 MDW05000 HGS5S HGS5 MDW1280 HGS5S HGS5 MDW1283 HGS5S HGS5 MDW1290 HGS5S HGS5 MDW1300 HGS5S HGS5 MDW05156 HGS5S HGS5 MDW1310 HGS5S HGS5 MDW1320 HGS5S HGS5 MDW1330 HGS5S HGS5 MDW1340 HGS5S HGS5 MDW05312 HGS5S HGS5 MDW1350 HGS5S HGS5 MDW1360 HGS5S HGS5 MDW1370 HGS5S HGS5 MDW1380 HGS5S HGS5 MDW05469 HGS5S HGS5 MDW1390 HGS5S HGS5 MDW1400 HGS5S HGS5 MDW1410 HGS5S HGS5 MDW1420 HGS5S HGS5 MDW05625 HGS5S HGS5 MDW1430 HGS5S HGS5 MDW1440 HGS5S HGS5 MDW1450 HGS5S HGS5 MDW1460 HGS5S HGS5 MDW05781 HGS5S HGS5 MDW1470 HGS5S

●

13.0 14.0 13.0 14.0 13.0 14.0 0.516 14.0 13.0 14.0 13.0 14.0 13.0 14.0 13.0 14.0 0.516 14.0 13.0 14.0 13.0 14.0 13.0 14.0 13.0 14.0 0.516 14.0 14.0

●

14.0

●

13.2 0.520 13.3 0.524 13.4 0.528

14.0 14.0

● 13.49 0.531 ● ● 13.5 0.532

0.547 14.0 14.0

●

14.0

● ●

●

Shank Overall Flute Shank Dc Diameter Length Length Length Dc ℓ2 ℓ1 Ds L mm Inch (in/mm) (in/mm) (in/mm) (in/mm) 12.0 12.0 0.472 158 96 63

● 12.1 0.476 ● ● 12.2 0.480 ● ● 12.3 0.484 ● ● 12.31 0.484 ● ● 12.4 0.488 ● ● 12.5 0.492 ● ● 12.6 0.496 ● ● 12.7 0.500 ● ● 12.7 0.500 ● ● 12.8 0.504 ● ● 12.83 0.505 ● ● 12.9 0.508 ● ● 13.0 0.512 ● ● 13.09 0.516 ● ● 13.1 0.516 ●

●

13.6 0.535 13.7 0.539 13.8 0.543

14.0 14.0

● 13.89 0.547 ● ● 13.9 0.547

0.547 14.0 14.0

●

14.0

14.0 0.551

● 14.1 0.555 ● ● 14.2 0.559 ● ● 14.29 0.563 ● ● 14.3 0.563 ● ● 14.4 0.567 ● ● 14.5 0.571 ● ● 14.6 0.575 ● ● 14.68 0.578 ● ● 14.7 0.579 ●

15.0 16.0 15.0 16.0 0.594 16.0 15.0 16.0 15.0 16.0 15.0 16.0 15.0 16.0 0.594 16.0 15.0 16.0

W/ Oil Hole

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

Tap Size

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

Stock

Items labeled in purple represent drills that fit in Shrink Fit Holders

Fractional Wire & Letters

167

100

167

100

167

100

6.57

3.78

2.480

167

100

167

100

167

104

167

104

1/2

6.57

4.09

2.480

1/2

167

104

167

104

167

104

167

104

6.57

4.09

2.480

176

108

176

108

176

108

176

108

6.93

4.25

2.520

176

108

176

112

176

112

176

112

6.93

4.41

2.520

176

112

176

112

185

116

185

116

7.28

4.57

2.559

185

116

185

116

185

116

185

120

7.28

4.72

2.55

185

120

31/64

33/64

17/32

35/64

9/16

5/8-18

37/64

w w w. s u m i c a r b i d e. co m

MDW-HgS5 Series Solid Carbide Coolant Through Drills ●

●

W/ Oil Hole

Items labeled in purple represent drills that fit in Shrink Fit Holders Catalog Shank Overall Flute Shank Number Fractional Type Dc Dc Diameter Length Length Length (inch/metric) Wire & ℓ2 ℓ1 Ds L mm Inch Ex: MDW0900HGS5 or Letters (in/mm) (in/mm) (in/mm) (in/mm) MDW0900HGS5S HGS5 ● 15.0 MDW1480 14.8 0.583 185 120 65 HGS5S ● 16.0 HGS5 ● 15.0 MDW1490 14.9 0.587 185 120 65 HGS5S ● 16.0 HGS5 ● 15.0 MDW1500 15.0 0.591 185 120 65 HGS5S ● 16.0 HGS5 ● 0.594 MDW05937 15.08 0.594 7.28 4.72 2.559 19/32 HGS5S ● 16.0 HGS5 ● 16.0 MDW1510 15.1 0.595 194 124 66 HGS5S HGS5 ● 16.0 MDW1520 15.2 0.598 194 124 66 HGS5S HGS5 ● 16.0 MDW1530 15.3 0.602 194 124 66 HGS5S HGS5 ● 16.0 MDW1540 15.4 0.606 194 124 66 HGS5S HGS5 ● 0.625 MDW06094 15.48 0.609 7.64 4.88 2.598 11/16-12 39/64 HGS5S ● 16.0 HGS5 ● 16.0 M18X2.5 MDW1550 15.5 0.610 194 124 66 HGS5S HGS5 ● 16.0 MDW1560 15.6 0.614 194 128 66 HGS5S HGS5 ● 16.0 MDW1570 15.7 0.618 194 128 66 HGS5S HGS5 ● 16.0 MDW1580 15.8 0.622 194 128 66 HGS5S HGS5 ● 0.625 MDW06250 15.88 0.625 7.64 5.04 2.598 11/16-16 5/8 HGS5S ● 16.0 HGS5 ● 16.0 MDW1590 15.9 0.626 194 128 66 HGS5S HGS5 ● 16.0 MDW1600 16.0 0.630 194 128 66 HGS5S HGS5 ● 0.669 MDW06406 16.27 0.641 7.992 5.197 66 41/64 HGS5S HGS5 H 17.0 MDW1650 16.5 0.650 203 132 67 HGS5S HGS5 ● 0.669 3/4-10 21/32 MDW06562 16.67 0.656 7.992 5.354 67 HGS5S HGS5 H 17.0 MDW1700 17.0 0.669 203 136 67 HGS5S HGS5 ● 0.709 3/4-16 11/16 MDW06875 17.46 0.709 8.425 5.512 67 HGS5S 17.0 HGS5 H 17.5 0.689 214 140 74 MDW1750 HGS5S 18.0 HGS5 H 18.0 0.709 214 144 70 MDW1800 HGS5S HGS5 H 18.0 MDW1850 18.5 0.728 221 148 73 HGS5S 19.0 HGS5 H 19.0 0.748 221 152 69 MDW1900 HGS5S HGS5 H 19.0 MDW1950 19.5 0.768 230 156 74 HGS5S HGS5 H 20.0 MDW2000 20.0 0.787 230 160 70 HGS5S

Stock

●

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

úûüý þ h8

þÿ h6

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Solid Carbide Drills

MDW-HgS5 Tap Size

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

SERIES

465

SERIES

MDW-HgS8 Series Solid Carbide

MDW-HgS8

Coolant Through Drills Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

●

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

W/ Oil Hole

h8 Manufacturing Tolerances Tolerances of Diameters (in.) +0 D< = .118 -.00055 +0 .118 < D <=.236 -.00071

✶ ✁✂ ❉

Tolerances of Diameters (in.) +0 .709 < D <=.768 -.00130

Tolerances of Diameters (in.) +0 .236 < D <=.394 -.00087 +0 .394 < D <=.709 -.00106

❉✄ h6

h8 2

MDW-HgS8 8XD drill for excellent chip management and long tool life (Internal coolant)

Solid Carbide Drills

Catalog Number (inch/metric)

Stock

Fractional Wire & Letters

Diameter D (in)

Diameter D (mm)

Overall Length L (in/mm)

0.0591 1.50 70.0 MDW0150HGS8 ● MDW0200HGS8 0.0787 2.00 76.00 ● MDW0210HGS8 0.0827 2.10 81.00 MDW0220HGS8 0.0866 2.20 81.00 MDW0230HGS8 0.0906 2.30 81.00 MDW00937HGS8 3/32 0.0937 2.38 3.1890 ● MDW0240HGS8 0.0945 2.40 81.00 MDW0250HGS8 0.0984 2.50 81.00 ● MDW0260HGS8 0.1024 2.60 81.00 MDW0270HGS8 0.1063 2.70 81.00 MDW0280HGS8 0.1102 2.80 81.00 MDW0290HGS8 0.1142 2.90 81.00 MDW0300HGS8 0.1181 3.00 81.00 ● MDW0310HGS8 0.1220 3.10 92.00 MDW01250HGS8 1/8 0.1250 3.18 3.1890 ● MDW0320HGS8 0.1260 3.20 92.00 MDW0330HGS8 0.1299 3.30 92.00 ● MDW0340HGS8 0.1339 3.40 92.00 MDW0350HGS8 0.1378 3.50 92.00 ● MDW01406HGS8 0.1406 3.57 3.6220 ● MDW0360HGS8 0.1417 3.60 92.00 MDW0370HGS8 0.1457 3.70 92.00 MDW0380HGS8 0.1496 3.80 92.00 ● MDW0390HGS8 0.1535 3.90 92.00 MDW01562HGS8 5/32 0.1562 3.97 3.6220 ● MDW0400HGS8 0.1575 4.00 92.00 ● MDW01590HGS8 #21 0.1590 4.04 4.1339 ● MDW0410HGS8 0.1614 4.10 105.00 MDW0420HGS8 0.1654 4.20 105.00 ● MDW0430HGS8 0.1693 4.30 105.00 MDW01719HGS8 11/64 0.1719 4.37 4.1339 ● MDW0440HGS8 0.1732 4.40 105.00 MDW0450HGS8 0.1772 4.50 105.00 ● MDW0460HGS8 0.1811 4.60 105.00 MDW0470HGS8 0.1850 4.70 105.00 MDW01875HGS8 3/16 0.1875 4.76 4.1339 ● MDW0480HGS8 0.1890 4.80 105.00 MDW0490HGS8 0.1929 4.90 105.00 MDW0500HGS8 0.1969 5.00 105.00 ● MDW0510HGS8 0.2008 5.10 118.00 H MDW02010HGS8 #7 0.2010 5.11 4.6457 ● MDW02031HGS8 13/64 0.2031 5.16 4.6457 ● MDW0520HGS8 0.2047 5.20 118.00 MDW0530HGS8 0.2087 5.30 118.00 MDW0540HGS8 0.2126 5.40 118.00 MDW02130HGS8 #3 0.2130 5.41 4.6457 ● MDW0550HGS8 0.2165 5.50 118.00 ● MDW02188HGS8 7/32 0.2188 5.56 4.6457 ● MDW0560HGS8 0.2205 5.60 118.00 ● ● = USA stocked item H = Worldwide Warehouse item available in 10 business days

Flute Length Shank Length ℓ1 (in/mm) ℓ2 (in/mm) 18.5 24.00 27.50 27.50 27.50 1.0827 27.50 27.50 33.00 33.00 33.00 33.00 33.00 38.50 1.2992 38.50 38.50 38.50 38.50 1.7323 44.00 44.00 44.00 44.00 1.7323 44.00 1.9488 49.50 49.50 49.50 1.9488 49.50 49.50 55.00 55.00 2.1654 55.00 55.00 55.00 60.50 2.3819 2.3819 60.50 60.50 60.50 2.3819 60.50 2.5984 66.00

50.00 52.00 52.00 52.00 2.0472 52.00 52.00 48.00 48.00 48.00 48.00 48.00 52.00 1.8898 52.00 52.00 52.00 52.00 1.8898 48.00 48.00 48.00 48.00 1.8898 48.00 2.1260 54.00 54.00 54.00 2.1260 54.00 54.00 50.00 50.00 1.9685 50.00 50.00 50.00 56.00 2.2047 2.2047 56.00 56.00 56.00 2.2047 56.00 2.0472 52.00

Shank Diameter Ds (in/mm) 3.00 3.00 3.00 3.00 3.00 0.1250 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 0.1250 4.00 4.00 4.00 4.00 0.1562 4.00 4.00 4.00 4.00 0.1562 4.0 0.1875 5.00 5.00 5.00 0.1875 5.00 5.00 5.00 5.00 0.1875 5.00 5.00 5.00 6.00 0.2344 0.2344 6.00 6.00 6.00 0.2344 6.00 0.2344 6.00

Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

466

Phone: (800) 950-5202

Tap Size

3-56

6-32 3.5x6

M4x.7

M4.5x.7

10-32 M5x.8

M6x1 1/4-20

1/4-28

(continued on next page)

w w w. s u m i c a r b i d e. co m

MDW-HgS8 Series Solid Carbide Coolant Through Drills Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

●

W/ Oil Hole

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

☎✆✝✞ ✟

SERIES

MDW-HgS8

✟✠ h6

h8 2

(continued from previous page)

MDW-HgS8 8XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric)

Fractional Wire & Letters

●

● ●

15/64

●

1/4

● ●

● ● ●

17/64 #H

● ● ●

#I #J

●

9/32

● ●

19/64

● ●

5/16

●

21/64

● ●

●

11/32

Diameter D (in)

Diameter D (mm)

0.2210 0.2244 0.2283 0.2323 0.2344 0.2362 0.2402 0.2441 0.2480 0.2500 0.2520 0.2559 0.2570 0.2571 0.2598 0.2638 0.2656 0.2660 0.2677 0.2717 0.2720 0.2756 0.2770 0.2795 0.2812 0.2835 0.2874 0.2913 0.2953 0.2969 0.2992 0.3031 0.3071 0.3110 0.3125 0.3150 0.3189 0.3228 0.3230 0.3268 0.3281 0.3307 0.3320 0.3346 0.3386 0.3425 0.3438

5.61 5.70 5.80 5.90 5.95 6.00 6.10 6.20 6.30 6.35 6.40 6.50 6.53 6.53 6.60 6.70 6.75 6.76 6.80 6.90 6.91 7.00 7.04 7.10 7.14 7.20 7.30 7.40 7.50 7.54 7.60 7.70 7.80 7.90 7.94 8.00 8.10 8.20 8.20 8.30 8.33 8.40 8.43 8.50 8.60 8.70 8.73

Overall Flute Length Shank Length Shank Diameter Length Ds (in/mm) ℓ 1 (in/mm) ℓ 2 (in/mm) L (in/mm) 4.6457 118.00 118.00 118.00 4.6457 118.00 130.00 130.00 130.00 5.1181 130.00 130.00 5.1181 130.00 130.00 130.00 5.1181 5.1181 130.00 130.00 5.1181 130.00 5.1181 142.00 5.1181 142.00 142.00 142.00 142.00 5.5906 142.00 142.00 142.00 142.00 5.5906 142.00 154.00 154.00 6.0630 154.00 6.0630 154.00 6.0630 154.00 154.00 154.00 6.0630

2.5984 66.00 66.00 66.00 2.5984 66.00 71.50 71.50 71.50 2.8150 71.50 71.50 3.0315 77.00 77.00 77.00 3.0315 3.0315 77.00 77.00 3.0315 77.00 3.0315 82.50 3.0315 82.50 82.50 82.50 82.50 3.4646 88.00 88.00 88.00 88.00 3.4646 88.00 93.50 93.50 3.6811 93.50 3.6811 93.50 3.6811 93.50 99.00 99.00 3.8976

2.0472 52.00 52.00 52.00 2.0472 52.00 53.00 53.00 53.00 2.0866 53.00 53.00 2.0866 53.00 53.00 53.00 2.0866 2.0866 53.00 53.00 2.0866 53.00 2.0866 54.00 2.0866 54.00 54.00 54.00 54.00 2.1260 54.00 54.00 54.00 54.00 2.1260 54.00 55.00 55.00 2.1654 55.00 2.1654 55.00 2.1654 55.00 55.00 55.00 2.1654

0.2344 6.0 6.0 6.0 0.2344 6.00 7.00 7.00 7.00 0.2812 7.00 7.00 0.2812 7.00 7.00 7.00 0.2812 0.2812 7.00 7.00 0.2812 7.00 0.2812 8.00 0.2812 8.00 8.00 8.00 8.00 0.3125 8.00 8.00 8.00 8.00 0.3125 8.00 9.00 9.00 0.3594 9.00 0.3594 9.00 0.3594 9.00 9.00 9.00 0.3594

Tap Size

M7x1

Solid Carbide Drills

MDW02210HGS8 MDW0570HGS8 MDW0580HGS8 MDW0590HGS8 MDW02344HGS8 MDW0600HGS8 MDW0610HGS8 MDW0620HGS8 MDW0630HGS8 MDW02500HGS8 MDW0640HGS8 MDW0650HGS8 MDW02570HGS8 MDW0653HGS8 MDW0660HGS8 MDW0670HGS8 MDW02656HGS8 MDW02660HGS8 MDW0680HGS8 MDW0690HGS8 MDW02720HGS8 MDW0700HGS8 MDW02770HGS8 MDW0710HGS8 MDW02812HGS8 MDW0720HGS8 MDW0730HGS8 MDW0740HGS8 MDW0750HGS8 MDW02969HGS8 MDW0760HGS8 MDW0770HGS8 MDW0780HGS8 MDW0790HGS8 MDW03125HGS8 MDW0800HGS8 MDW0810HGS8 MDW0820HGS8 MDW03230HGS8 MDW0830HGS8 MDW03281HGS8 MDW0840HGS8 MDW03320HGS8 MDW0850HGS8 MDW0860HGS8 MDW0870HGS8 MDW03438HGS8

Stock

5/16-18

5/16-24

M9x1.25 3/8-16

M10x1.5

● = USA stocked item

H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

467

SERIES

MDW-HgS8 Series Solid Carbide

MDW-HgS8

Coolant Through Drills Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast steels Iron Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

●

✡☛☞✌ ✍

●

W/ Oil Hole

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

✍✎ h6

h8 2

(continued from previous page)

MDW-HgS8 8XD drill for excellent chip management and long tool life (Internal coolant)

Solid Carbide Drills

Catalog Number (inch/metric) MDW0880HGS8 MDW0890HGS8 MDW0900HGS8 MDW0910HGS8 MDW03594HGS8 MDW0920HGS8 MDW0930HGS8 MDW03680HGS8 MDW0940HGS8 MDW0950HGS8 MDW03750HGS8 MDW0960HGS8 MDW0970HGS8 MDW0980HGS8 MDW0990HGS8 MDW03906HGS8 MDW1000HGS8 MDW1010HGS8 MDW1020HGS8 MDW1030HGS8 MDW04062HGS8 MDW1040HGS8 MDW1050HGS8 MDW1060HGS8 MDW1070HGS8 MDW04219HGS8 MDW1080HGS8 MDW1090HGS8 MDW1100HGS8 MDW1110HGS8 MDW04375HGS8 MDW1120HGS8 MDW1130HGS8 MDW1140HGS8 MDW1150HGS8 MDW04531HGS8 MDW1160HGS8 MDW1170HGS8 MDW1180HGS8 MDW1190HGS8 MDW04688HGS8 MDW1200HGS8 MDW1210HGS8 MDW1220HGS8 MDW1230HGS8 MDW04844HGS8 MDW1240HGS8

Stock

Fractional Wire & Letters

● ●

23/64

●

● ● ●

3/8

● ● ● ●

25/64

13/32

● ●

27/64

● ●

7/16

● ●

29/64

● ●

15/32

●

31/64

Diameter D (in)

Diameter D (mm)

0.3465 0.3504 0.3543 0.3583 0.3594 0.3622 0.3661 0.3680 0.3701 0.3740 0.3750 0.3780 0.3819 0.3858 0.3898 0.3906 0.3937 0.3976 0.4016 0.4055 0.4062 0.4094 0.4134 0.4173 0.4213 0.4219 0.4252 0.4291 0.4331 0.4370 0.4375 0.4409 0.4449 0.4488 0.4528 0.4531 0.4567 0.4606 0.4646 0.4685 0.4688 0.4724 0.4764 0.4803 0.4843 0.4844 0.4882

8.80 8.90 9.00 9.10 9.13 9.20 9.30 9.35 9.40 9.50 9.53 9.60 9.70 9.80 9.90 9.92 10.00 10.10 10.20 10.30 10.32 10.40 10.50 10.60 10.70 10.72 10.80 10.90 11.00 11.10 11.11 11.20 11.30 11.40 11.50 11.51 11.60 11.70 11.80 11.90 11.91 12.00 12.10 12.20 12.30 12.30 12.40

Overall Flute Length Shank Length Shank Diameter Length Ds (in/mm) ℓ2 (in/mm) L (in/mm) ℓ1 (in/mm) 154.00 154.00 154.00 166.00 6.0630 166.00 166.00 6.5354 166.00 166.00 6.5354 166.00 166.00 166.00 166.00 6.5354 166.00 182.00 182.00 182.00 7.1654 182.00 182.00 182.00 182.00 7.1654 182.00 182.00 182.00 194.00 7.1654 194.00 194.00 194.00 194.00 7.6378 194.00 194.00 194.00 194.00 7.6378 194.00 206.00 206.00 206.00 8.1102 206.00

99.00 99.00 99.00 104.50 3.8976 104.50 104.50 4.1142 104.50 104.50 4.3307 110.00 110.00 110.00 110.00 4.3307 110.00 115.50 115.50 115.50 4.5472 115.50 115.50 121.00 121.00 4.7638 121.00 121.00 121.00 126.50 4.7638 126.50 126.50 126.50 126.50 5.1969 132.00 132.00 132.00 132.00 5.1969 132.00 137.50 137.50 137.50 5.4134 137.50

55.00 55.00 55.00 56.00 2.1654 56.00 56.00 2.2047 56.00 56.00 2.2047 56.00 56.00 56.00 56.00 2.2047 56.00 61.00 61.00 61.00 2.4016 61.00 61.00 61.00 61.00 2.4016 61.00 61.00 61.00 62.0 2.4016 62.00 62.00 62.00 62.00 2.4409 62.00 62.00 62.00 62.00 2.4409 62.00 63.00 63.00 63.00 2.4803 63.00

9.00 9.00 9.00 10.00 0.3594 10.00 10.00 0.3906 10.00 10.00 0.3906 10.00 10.00 10.00 10.00 0.3906 10.00 11.00 11.00 11.00 0.4375 11.00 11.00 11.00 11.00 0.4375 11.00 11.00 11.00 12.00 0.4375 12.00 12.00 12.00 12.00 0.4688 12.00 12.00 12.00 12.00 0.4688 12.00 13.00 13.00 13.00 0.5156 13.00

Tap Size

7/16-14

M12x1.75

1/2-13

1/2-20

M14x2

9/16-12

● = USA stocked item

H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

468

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

●

Ductile Aluminium Copper Composite alloy CFRP Cast Iron Alloy

W/ Oil Hole

✏✑✒✓ ✔

SERIES

MDW-HgS8

✔✕ h6

h8 2

(continued from previous page)

MDW-HgS8 8XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric)

Fractional Wire & Letters

● ●

1/2 1/2

● ●

33/64

● ●

17/32

●

35/64

● ●

9/16

● ●

37/64

● ●

19/32

● ●

39/64

●

5/8

●

Diameter D (in)

Diameter D (mm)

0.4921 0.4961 0.5000 0.5000 0.5039 0.5051 0.5079 0.5118 0.5156 0.5157 0.5197 0.5236 0.5276 0.5312 0.5315 0.5354 0.5394 0.5433 0.5469 0.5472 0.5512 0.5551 0.5591 0.5625 0.5630 0.5669 0.5709 0.5748 0.5781 0.5787 0.5827 0.5866 0.5906 0.5937 0.5945 0.5984 0.6024 0.6063 0.6094 0.6102 0.6142 0.6181 0.6220 0.6250 0.6260 0.6299

12.50 12.60 12.70 12.70 12.80 12.83 12.90 13.00 13.10 13.10 13.20 13.30 13.40 13.49 13.50 13.60 13.70 13.80 13.89 13.90 14.00 14.10 14.20 14.29 14.30 14.40 14.50 14.60 14.68 14.70 14.80 14.90 15.00 15.08 15.10 15.20 15.30 15.40 15.48 15.50 15.60 15.70 15.80 15.88 15.90 16.00

Overall Flute Length Shank Length Shank Diameter Length Ds (in/mm) ℓ 1 (in/mm) ℓ 2 (in/mm) L (in/mm) 206.00 206.00 206.00 8.1102 206.00 206.00 206.00 206.00 8.1102 218.00 218.00 218.00 218.00 8.5827 218.00 218.00 218.00 218.00 8.5827 218.00 218.00 230.00 230.00 9.0551 230.00 230.00 230.00 230.00 9.0551 230.00 230.00 230.00 230.00 9.0551 242.00 242.00 242.00 242.00 9.5276 242.00 242.00 242.00 242.00 9.5276 242.00 242.00

137.50 143.00 143.00 5.6299 143.00 143.00 143.00 143.00 5.6299 148.50 148.50 148.50 148.50 5.8465 148.50 154.00 154.00 154.00 6.0630 154.00 154.00 159.50 159.50 6.2795 159.50 159.50 159.50 165.00 6.4961 165.00 165.00 165.00 165.00 6.4961 170.50 170.50 170.50 170.50 6.7126 170.50 176.00 176.00 176.00 6.9291 176.00 176.00

63.00 63.00 63.00 2.4803 63.00 63.00 63.00 63.00 2.4803 64.00 64.00 64.00 64.00 2.5197 64.00 64.00 64.00 64.00 2.5197 64.00 64.00 65.00 65.00 2.5591 65.00 65.00 65.00 65.00 2.5591 65.00 65.00 65.00 65.00 2.5591 66.00 66.00 66.00 66.00 2.5984 66.00 66.00 66.00 66.00 2.5984 66.00 66.00

13.00 13.00 13.00 0.5156 13.00 13.00 13.00 13.00 0.5156 14.00 14.00 14.00 14.00 0.5469 14.00 14.00 14.00 14.00 0.5469 14.00 14.00 15.00 15.00 0.5937 15.00 15.00 15.00 15.00 0.5937 15.00 15.00 15.00 15.00 0.5937 16.00 16.00 16.00 16.00 0.6250 16.00 16.00 16.00 16.00 0.6250 16.00 16.00

Tap Size

Solid Carbide Drills

MDW1250HGS8 MDW1260HGS8 MDW1270HGS8 MDW05000HGS8 MDW1280HGS8 MDW1283HGS8 MDW1290HGS8 MDW1300HGS8 MDW05156HGS8 MDW1310HGS8 MDW1320HGS8 MDW1330HGS8 MDW1340HGS8 MDW05312HGS8 MDW1350HGS8 MDW1360HGS8 MDW1370HGS8 MDW1380HGS8 MDW05469HGS8 MDW1390HGS8 MDW1400HGS8 MDW1410HGS8 MDW1420HGS8 MDW05625HGS8 MDW1430HGS8 MDW1440HGS8 MDW1450HGS8 MDW1460HGS8 MDW05781HGS8 MDW1470HGS8 MDW1480HGS8 MDW1490HGS8 MDW1500HGS8 MDW05937HGS8 MDW1510HGS8 MDW1520HGS8 MDW1530HGS8 MDW1540HGS8 MDW06094HGS8 MDW1550HGS8 MDW1560HGS8 MDW1570HGS8 MDW1580HGS8 MDW06250HGS8 MDW1590HGS8 MDW1600HGS8

Stock

9/19-18

5/8-11

M16x2

5/8-18

11/16-12 M18x2.5

11/16-16

● = USA stocked item

H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for suicient lute length. Note: Special diameters available upon request.

Phone: (800) 950-5202

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469

Recommended Parameters for

Recommended Speeds & Feeds

MDW gS Series Work Material

MDW

Hardness HB <190

Low Carbon Steel

190 ~ 250 250 ~ 300

Medium Carbon Steel

180 ~ 275 275 ~ 350

Solid Carbide Drills

200 Alloy Steel 350 GS 2D 4D

300 Austenitic Stainless Steel

160 ~ 280

400 Martensitic Stainless Steel

160 ~ 240

Cast Iron K Ductile Iron H

Hardened Steel

45-60 Rc

Titanium Alloy Ti-6Al-4V Exotics - Inconel, Monel Aluminum alloy

N Copper Alloy

470

Phone: (800) 950-5202

Drill Diameter ( inch )

Speed = SFM Feed = IPR

ø < - ø0.196

ø0.197 - ø0.394

ø0.395 - ø0.630

SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR

110 - 250 .004 - .008 110 - 250 .004 - .008 100 - 225 .003 - .006 110 - 250 .004 - .008 100 - 225 .003 - .006 110 - 250 .004 - .008 80 - 210 .003 - .006 50 -115 .002 - .006 60 - 120 .002 - .006 115 - 300 .006 - .010 115 - 185 .006 - .010 40 - 60 .002 - .004 40 - 80 .003 - .004 30 - 60 .002 - .003 300 - 700 .003 - .006 300 - 700 .003 - .006

160 - 275 .006 - .010 160 - 275 .006 - .010 140 - 250 .004 - .008 160 - 275 .006 - .010 140 - 250 .004 - .008 160 - 275 .006 - .010 115 - 220 .004 - .008 60 - 160 .003 - .008 75 - 180 .003 - .008 195 - 390 .006 - .014 160 - 300 .006 - .014 40 - 80 .003 - .006 40 - 100 .003 - .005 30 - 60 .003 - .005 400 - 800 .004 - .008 400 - 800 .004 - .008

210 - 360 .008 - .012 210 - 360 .008 - .012 190 - 325 .006 - .010 210 - 360 .008 - .012 190 - 325 .006 - .010 210 - 360 .008 - .012 115 - 250 .006 - .010 80 - 210 .004 - .010 90 - 225 .006 - .010 250 -415 .006 - .014 210 - 375 .006 - .014 50 - 100 .004 - .008 50 - 110 .003 - .006 40 - 80 .003 - .006 400 - 800 .006 - .012 400 - 800 .006 - .010

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Recommended Parameters for

Recommended Speeds & Feeds

Work Material

MDW

Hardness HB <190

Low Carbon Steel

190 ~ 250 250 ~ 300

Medium Carbon Steel

180 ~ 275 275 ~ 350

350 HGS 3D 5D 8D

300 Austenitic Stainless Steel

160 ~ 280

400 Martensitic Stainless Steel

160 ~ 240

Cast Iron K Ductile Iron H

Hardened Steel

45-60 Rc

Titanium Alloy Ti-6Al-4V Exotics - Inconel, Monel Aluminum alloy

N Copper Alloy

Phone: (800) 950-5202

Drill Diameter ( inch )

Speed = SFM Feed = IPR

ø < - ø0.196

ø0.197 - ø0.394

ø0.395 - ø0.630

SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR

300 - 475 .004 - .008 225 - 425 .004 - .008 175 - 375 .003 - .006 225 - 425 .004 - .008 175 - 375 .003 - .006 190 - 380 .003 - .008 125 - 300 .003 - .006 120 - 225 .002 - .006 120 - 250 .002 - .006 150 - 380 .006 - .010 150 - 350 .006 - .010 60 - 190 .002 - .004 65 - 130 .003 - .004 40 - 85 .002 - .003 500 - 800 .003 - .006 400 - 800 .003 - .006

400 - 550 .006 - .010 265 - 530 .006 - .010 225 - 495 .004 - .008 265 - 530 .006 - .010 225 - 495 .004 - .008 225 - 475 .006 - .010 155 - 325 .004 - .008 150 - 325 .004 - .010 175 - 350 .004 - .010 250 - 475 .006 - .014 225 - 450 .006 - .014 80 - 225 .003 - .006 80 - 130 .003 - .005 40 - 100 .003 - .005 600 - 1000 .004 - .008 500 - 800 .004 - .008

450 - 650 .008 - .014 425 - 625 .008 - .014 250 - 525 .006 - .012 350 - 575 .008 - .014 305 - 525 .006 - .012 275 - 525 .008 - .014 155 - 350 .006 - .010 150 - 325 .006 - .012 175 - 350 .006 - .012 275 - 530 .006 - .014 250 - 500 .006 - .014 80 - 225 .004 - .008 80 - 160 .003 - .006 50 - 120 .003 - .006 600 - 1000 .006 - .012 500 - 800 .006 - .010

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Solid Carbide Drills

200 Alloy Steel

MDW HgS Series

471

Flat MuLTIDRILL

Flat Bottom Solid Carbide Drills

MDF Type

■ general Features

The flat multidrill MDF type is a solid carbide drill that can be used for various purposes including

180°

high-efficiency spot facing and drilling on inclined surfaces and curved surfaces.

■ Characteristics and Applications

Solid Carbide Drills

● Applicable to various types of drilling thanks to a point angle of 180°. Applicable to high-efficiency spot facing, drilling in non-horizontal surfaces such as inclined and cylindrical surfaces, and interrupted drilling. Also reduces burrs at the hole exit. ● Improves machining stability Achieves high rigidity by employing RS THINNING, which ensures thick web at the bottom. ● Excellent chip evacuation Achieves excellent chip evacuation thanks to the wide chip pocket and a high-quality rake face shape. ● Excellent cutting edge strength Achieves excellent cutting edge strength through optimized cutting edge design.

Improves drilling stability by ensuring web thickness

■ Reduction of Burrs at Hole Exit MDF Type

Work Material : SCM415 Tool : MDF0500S2D (ø5.0mm 2D) Cutting Conditions : vc=215 SFM f =0.005 IPR, H=0.394”, 150 Units, Wet Equipment : Vertical Machining Center M/C (BT40)

Conventional

Reduces exit burrs by half compared with general-purpose drills

Burrs at Hole Exit

Burr height ： 0.18mm

Burr height ：0.44mm

Flat MULTIDRILL MDF Type

Conv. general-purpose drill

■ Application MDF Type

High-efficiency spot facing

Drilling in non-horizontal surface (inclined surface, cylindrical surface, etc.)

Interrupted drilling

Cross drilling

Conventional

Pre-tap hole drilling in thin sheets

■ Recommended Cutting Conditions

4. Set the feed rate at 70% or lower when the inclination angle is 30° or less. 1. The recommended hole depth is 2 x Dc. The depth is measured from the highest 5. Set the feed rate at 50% or lower when the inclination angle is larger than 30°. point of the hole on drilling in inclined surfaces. 2. The recommended cutting conditions are those for drilling on flat horizontal surfaces. 6. This product is a drilling tool. Do not use it for traversing or helical milling. 3. Adjust the feed rate according to the inclination angle when drilling on an inclined vc: Cutting Speed (SFM) f: Feed Rate (IPR) surface. Drill Cutting Soft Steel/general Steel Stainless Steel grey Cast Iron Ductile Alloy Steel Hardened steel Aluminum Alloy Diameter (up to 200HB) FC250 Cast Iron (up to 300HB) (up to HRC50) øDc(mm) Conditions (up to 250HB) vc (SFM) 100 - 130 - 160 100 - 115 - 130 50 - 65 - 85 50 - 65 - 85 100 -130 -160 65 - 100 - 130 200 -260 - 330 ~ ø.5 f (IPR) .00016 - .0002 - .00024.00016 - .0002 - .00024 .00004-.00008-.00012 .00012-.00016-.0002 .00016 - .0002 - .00024 .00004-.00012-.0002 .00012-.0002-.00028 vc (SFM) 145 - 180 - 215 115 - 145 - 215 65 - 100 - 130 65 - 85 - 100 145 - 180 - 215 100 - 130 - 160 260 - 330 - 400 ~ ø1 f (IPR) .0004 - .0012 - 0.0020 .0004 - .0012 - 0.0020 .00008-.00024-.0004 .0002-.00028-.0004 .0004 - .0012 - .0020 .0002 -.0004 -.0006 .0004 -.0006- .0008 vc (SFM) 160 - 200 - 230 130 - 160 - 200 65 - 100 - 130 65 - 100 - 130 160 - 200 - 230 145 - 180 - 215 295 - 360 - 430 ~ ø2 f (IPR) .0008- .0012- .0016 .0008- .0012- .0016 .0004- .0007- .001 .0004- .0006- .0008 .0008- .0016- .0024 .0006- .0012- .0018 .0012- .002- .0028 vc (SFM) 200 - 250 - 295 160 - 215 - 265 65 - 100 - 130 65 - 100 - 130 200 - 250 - 295 160 - 215 - 250 295 - 360 - 430 ~ ø4 f (IPR) .0024 - .0032 - 0.004 0.002 - 0.0032 - 0.004 .0004 - .0008 - .0012 .0004 - .0008 - .0012 .0024 - .0032 - 0.004 .0016 - .0024 - .0032 .0024 - .0032 - 0.004 vc (SFM) 200 - 250 - 295 160 - 215 - 265 65 - 100 - 130 65 - 100 - 160 200 - 250 - 295 200 - 230 - 265 295 - 360 - 430 ~ ø6 f (IPR) 0.002 - 0.004 - 0.006 0.002 - 0.004 - 0.006 .0016 - .0024 - .0032 .0012 - .002 - .0024 .002 - .004 - .006 .0024 - .0035 - .005 .002 - 0.004 - .006 vc (SFM) 200 - 250 - 295 160 - 215 - 265 65 - 100 - 130 65 - 100 - 160 200 - 250 - 295 200 - 230 - 265 295 - 360 - 430 ~ ø8 f (IPR) .004 - .006 - .008 .004 - .006 - .008 .0024 - .0032 - .004 .0016 - .0024 - .0032 .004 - .006 - .008 .004 - .0047 - .006 .004 - .006 - .008 vc (SFM) 200 - 250 - 295 160 - 215 - 265 65 - 100 - 130 65 - 100 - 160 200 - 250 - 295 200 - 230 - 265 295 - 360 - 430 ~ ø10 f (IPR) .0047 - .0067 - .0087 .0047 - .0067 - .0087 .0032 - .004 - .0047 .0024 - .0032 - .004 .0047 - .0067 - .0087 .0047 - .006 - .007 .0047 - .0067 - .0087 vc (SFM) 200 - 250 - 295 160 - 215 - 265 65 - 100 - 130 65 - 100 - 160 200 - 250 - 295 200 - 230 - 265 295 - 360 - 430 ~ ø12 f (IPR) .006 - .008 - .001 .006 - .008 - .01 .0047 - .006 - .007 .003 - .004 - .0047 .006 - .008 - .01 .006 - .007 - .008 .006 - .008 - .01 vc (SFM) 200 - 250 - 295 160 - 215 - 265 65 - 100 - 130 65 - 100 - 160 200 - 250 - 295 200 - 230 - 265 295 - 360 - 430 ~ ø16 f (IPR) .008 - .01 - .012 .008 - .01 - .012 .005 - .0067 - .008 .004 - .006 - .008 .0067 - .0087 - .011 .006 - .008 - .01 .008 - .01 - .012 vc (SFM) 200 - 250 - 295 160 - 215 - 265 65 - 100 - 130 65 - 100 - 160 200 - 250 - 295 200 - 230 - 265 295 - 360 - 430 ~ ø20 f (IPR) .01 - .012 - .014 .01 - .012 - .014 .006 - .0075 - .0087 .006 - .008 - .01 .008 - .01 - .012 .008 - .01 - .012 .01 - .012 - .014

472

Phone: (800) 950-5202

Min. - Optimum - Max.

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Flat MULTIDRILL

Flat Bottom Solid Carbide Drills

●Diameter ø0.3 to ø7.0mm Shank øDs (mm) 3.0

3.0

4.0

6.0

8.0

øDs h6

øDc h8

●Diameter ø7.1 to ø20.0mm

Cat. no.

Stock

MDF0030S2D MDF0040S2D MDF0050S2D MDF0060S2D MDF0070S2D MDF0080S2D MDF0090S2D MDF0100S2D MDF0110S2D MDF0120S2D MDF0130S2D MDF0140S2D MDF0150S2D MDF0160S2D MDF0170S2D MDF0180S2D MDF0190S2D MDF0200S2D MDF0210S2D MDF0220S2D MDF0230S2D MDF0240S2D MDF 0250S2D MDF0260S2D MDF0270S2D MDF0280S2D MDF0290S2D MDF0300S2D MDF0310S2D MDF0320S2D MDF0330S2D MDF0340S2D MDF0350S2D MDF0360S2D MDF0370S2D MDF0380S2D MDF0390S2D MDF0400S2D MDF0410S2D MDF0420S2D MDF0430S2D MDF0440S2D MDF0450S2D MDF0460S2D MDF0470S2D MDF0480S2D MDF0490S2D MDF0500S2D MDF0510S2D MDF0520S2D MDF0530S2D MDF0540S2D MDF0550S2D MDF0560S2D MDF0570S2D MDF0580S2D MDF0590S2D MDF0600S2D MDF0610S2D MDF0620S2D MDF0630S2D MDF0640S2D MDF0650S2D MDF0660S2D MDF0670S2D MDF0680S2D MDF0690S2D MDF0700S2D

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « «

P h o ne : ( 800) 9 5 0 -5 2 0 2

Dimensions (mm) L ℓ 1.0 40 1.4 2.0 2.4 2.8 40 3.2 3.6 4.0 4.4 45 4.8 5.2 5.6 6.0 6.4 45 6.8 7.2 7.6 8.0 8.4 50 8.8 9.2 9.6 10.0 10.4 50 10.8 11.2 11.6 12.0 12.4 12.8 50 13.2 13.6 14.0 14.4 14.8 50 15.2 15.6 16.0 16.4 16.8 60 17.2 17.6 18.0 18.4 18.8 60 19.2 19.6 20.0 20.4 20.8 60 21.2 21.6 22.0 22.4 22.8 60 23.2 23.6 24.0 24.4 24.8 70 25.2 25.6 26.0 26.4 26.8 70 27.2 27.6 28.0

Diameter Shank øDc øDs (mm) (mm) 7.1 7.2 8.0 7.3 7.4 7.5 7.6 7.7 8.0 7.8 7.9 8.0 8.1 8.2 10.0 8.3 8.4 8.5 8.6 8.7 10.0 8.8 8.9 9.0 9.1 9.2 10.0 9.3 9.4 9.5 9.6 9.7 10.0 9.8 9.9 10.0 10.1 10.2 12.0 10.3 10.4 10.5 10.6 10.7 12.0 10.8 10.9 11.0 11.1 11.2 12.0 11.3 11.4 11.5 11.6 11.7 12.0 11.8 11.9 12.0 12.5 13.0 14.0 13.5 14.0 14.5 15.0 16.0 15.5 16.0 16.5 17.0 18.0 17.5 18.0 18.5 19.0 20.0 19.5 20.0 Grade: ACF75

Cat. No.

Stock

Dimensions (mm) L ℓ 28.4 28.8 70 29.2 29.6 30.0 30.4 30.8 70 31.2 31.6 32.0 32.4 32.8 80 33.2 33.6 34.0 34.4 34.8 80 35.2 35.6 36.0 36.4 36.8 80 37.2 37.6 38.0 38.4 38.8 80 39.2 39.6 40.0 40.4 40.8 90 41.2 41.6 42.0 42.4 42.8 90 43.2 43.6 44.0 44.4 44.8 90 45.2 45.6 46.0 46.4 46.8 90 47.2 47.6 48.0 50.0 100 52.0 54.0 110 56.0

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « 58.0 « 110 60.0 « 62.0 « 115 64.0 « 66.0 « 125 68.0 « 70.0 « 130 72.0 « 74.0 « 76.0 « 140 78.0 « 80.0 « « - World Wide Warehouse Item

MDF0710S2D MDF0720S2D MDF0730S2D MDF0740S2D MDF0750S2D MDF0760S2D MDF0770S2D MDF0780S2D MDF0790S2D MDF0800S2D MDF0810S2D MDF0820S2D MDF0830S2D MDF0840S2D MDF0850S2D MDF0860S2D MDF0870S2D MDF0880S2D MDF0890S2D MDF0900S2D MDF0910S2D MDF0920S2D MDF0930S2D MDF0940S2D MDF0950S2D MDF0960S2D MDF0970S2D MDF0980S2D MDF0990S2D MDF1000S2D MDF1010S2D MDF1020S2D MDF1030S2D MDF1040S2D MDF1050S2D MDF1060S2D MDF1070S2D MDF1080S2D MDF1090S2D MDF1100S2D MDF1110S2D MDF1120S2D MDF1130S2D MDF1140S2D MDF1150S2D MDF1160S2D MDF1170S2D MDF1180S2D MDF1190S2D MDF1200S2D MDF1250S2D MDF1300S2D MDF1350S2D MDF1400S2D MDF1450S2D MDF1500S2D MDF1550S2D MDF1600S2D MDF1650S2D MDF1700S2D MDF1750S2D MDF1800S2D MDF1850S2D MDF1900S2D MDF1950S2D MDF2000S2D

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Solid Carbide Drills

Diameter øDc (mm) 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7.0

180°

(MDF Type)

øDs h6

180°

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti Heat-resistant Cast Ductile Aluminium Copper Composite steels Iron Cast Iron Alloy alloy CFRP Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy

øDc h8

External Coolant Supply

MDF Type

1-800-950-5202 www.sumicarbide.com Phone: (800) 950-5202

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DEEP HOLE CARBIDE DRILLS Pages 475-480

Deep Hole Carbide Drills

DEEP HOLE CARBIDE DRILLS

PAgES

MDW-XHV Features & Benefits . . . . . . . . . . . . . . . . . . . . . 476 XHV-12XD (INCH & METRIC) . . . . . . . . . . . . . . . . . . . . . . . . 477 XHV-20XD (INCH & METRIC) . . . . . . . . . . . . . . . . . . . . . . . . 478 MDW-PHV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479 XHT/PHT (METRIC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480

475

FEATuRES & BENEFITS

MDW-XHV Deep Hole Carbide Drills

MDW-XHV

Features & Benefits n Features & Benefits • Deep hole drilling New flute shape with improved chip evacuation during deep drilling. High-efficiency drilling to depths of over 30 times drill diameter (Vf = 28 IPM). Stable deep hole drilling with double margin design. • Longer tool life Special DEX coating provides long tool life in a variety of work material. • Eco-friendly Compatible with the MQL (Minimum Quantity Lubrication) system.

Deep Hole Carbide Drills

n Application Examples • Automotive Component 1045 steel (250HB)

• Automotive Component Gray cast iron

Machine: Horizontal single axis NC machine Coolant: MQL Air pressure 0.9MPa MQL Volume Approx. 1cc/H Pilot hole: • ø0.23 x 0.47in (ø5.73 x 12mm) • Drill point angle: 150° • Vc = 262.5 SFM (80m/min) • f = 0.008 IPR (0.20mm/min)

Machine: Horizontal single axis NC machine Coolant: MQL (volume 3cc/H) Air discharge 0.45 MPa Pilot hole: Deep hole: • ø0.30 x 0.51in (ø7.63 x 13mm) • ø0.30 x 9.10in (ø7.60 x 230mm) • Drill point angle: 150° • Vc = 197 SFM (60m/min) • Vc = 262.5 SFM (80m/min) • f = 0.011 IPR (0.30mm/min) • Vf = 29.70 IPM (754mm/min) • f = 0.010 IPR (0.25mm/min)

Deep hole: • ø0.22 x 3.27in (ø5.7 x 83mm) • Vc = 262.5 SFM (80m/min) • f = 0.010 IPR (0.25mm/min) • Vf = 44 IPM (1117mm/min)

⇒ Tool Life: 250 parts

⇒ Tool Life: 500 parts

n Recommended Drilling Method 1. Make a guide hole using the MDW-PHV type drill • Use a guide hole MDW-PHV style drill with diameter the same as the MDW-XHV type

3. Increase rotation speed until the set rotation speed is reached and start normal drilling

140˚

Increase rotation speed H = Drill dia. x 1.5 to 2.0 H

2. Feed the MDW-XHV type throught the guide hole at low rotation speed • Rotation: 500 rpm Feed Rate: 40 - 80 ipm

4. After drilling, rotation speed is reduced and the drill is retracted from the work material • Rotation: 500 rpm Feed Rate: 40 - 80 ipm Change rotation speed to 500 rpm

Stop 0.04 in. away from the guide hole depth 1

øDC+(0.001~0.002)in

OTHER NOTES • A lat base should be prepared when the surface for the guide tool is slanted

(0.06~0.08)øDC

• When drilling through a slanted surface, reduce the drill feed to 0.002 ipm before the drill exits

øDC

COOLANT • I nternal Coolant (Water Soluble): Pump Pressure Steel: 200-300 PSI Cast Iron or Aluminum: 500-1000 PSI • Internal MQL: Air Pressure: 50-100 PSI or above Volume (Edge)

θ° θ°+10 Recommended Guide Hole Values

n Recommended Cutting Conditions Vc=sfm / m/min f=ipr / mm/rev

general Steel (>300HB)

Hardened Steel (>45HrC)

Stainless Steel (>200HB)

gray Cast Iron

Ductile Iron

~ø.125 in ~ø3.0 mm

165~330 / 50~100

65~130 / 20~40

100~165 / 30~50

165~295 / 50~90

130~260 / 40~80

0.003~0.006 / 0.08~0.15

0.002~0.003 / 0.06~0.05

0.002~0.005 / 0.06~0.12

0.006~0.010 / 0.15~0.25

0.005~0.008 / 0.12~0.20

ø.125~ø.203 in ø3.1~ø5.0 mm

260~395 / 80~120

65~130 / 20~40

100~195 / 30~60

165~295 / 50~90

130~260 / 40~80

0.006~0.010 / 0.15~0.25

0.003~0.004 / 0.08~0.10

0.003~0.006 / 0.08~0.15

0.006~0.012 / 0.15~0.30

0.006~0.010 / 0.15~0.25

ø.203~ø.406 in ø5.1~ø10.0 mm

260~395 / 80~120

65~130 / 20~40

130~260/ 40~80

195~330 / 60~100

165~295 / 50~90

0.008~0.014 / 0.20~0.35

0.004~0.006 / 0.10~0.15

0.004~0.008 / 0.10~0.20

0.008~0.014 / 0.20~0.35

ø.406~ø0.625 in Vc ø10.1~ø16.0 mm f

476

260~425/ 80~130

65~130 / 20~40

165~260/ 50~80

230~395/ 70~120

195~330 / 60~100

0.010~0.014 / 0.25~0.35

0.004~0.006 / 0.10~0.15

0.004~0.008 / 0.10~0.20

0.010~0.014 / 0.25~0.35

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

MDW-XHV Deep Hole Carbide Coolant Through Drills

12XD

MDW-XHV Tolerance of Diameters øD Tolerance -.00080 .1181 < øD < .2362 -.00145 -.00080 -.00165 -.00080 -.00185

.2362 < øD < .3937 .3937 < øD < .7087

140˚ øDc

øds ℓ2

Deep Hole Carbide Drills

ℓ1 ℓ3 O.A.L.

12XD-INCH MDW1250XHV12 MDW1406XHV12 MDW1563XHV12 MDW1719XHV12 MDW1875XHV12 MDW2031XHV12 MDW2131XHV12 MDW2187XHV12 MDW2500XHV12 MDW2570XHV12 MDW2656XHV12 MDW2813XHV12 MDW2969XHV12 MDW3125XHV12 MDW3320XHV12 MDW3438XHV12 MDW3594XHV12 MDW3750XHV12 MDW3906XHV12 MDW4063XHV12 MDW4219XHV12 MDW4375XHV12 MDW4531XHV12 MDW4688XHV12 MDW4844XHV12 MDW5000XHV12 MDW5312XHV12 MDW5625XHV12 MDW6250XHV12 MDW7500XHV12

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Cutting Dia. øDc O.A.L. Fraction Decimal 1/8” 9/64” 5/32” 11/64” 3/16” 13/64” #3 7/32” 1/4” #F 17/64” 9/32” 19/64” 5/16” #Q 11/32” 23/64” 3/8” 25/64” 13/32” 27/64” 7/16” 29/64” 15/32” 31/64” 1/2” 17/32” 9/16” 5/8” 3/4”

ℓ3

ℓ2

0.125 3.780 1.890 1.890 0.141 4.134 2.244 1.890 0.156 4.370 2.480 1.890 0.172 4.607 2.638 1.969 0.188 5.158 3.189 1.969 0.203 5.158 3.189 1.969 0.213 5.158 3.189 1.969 0.219 5.433 3.465 1.969 0.250 6.102 4.055 2.047 0.257 6.102 4.055 2.047 0.266 6.102 4.055 2.047 0.281 6.496 4.449 2.047 0.297 6.496 4.449 2.047 0.313 6.496 4.449 2.047 0.332 7.677 5.551 2.126 0.344 7.677 5.551 2.126 0.359 7.677 5.551 2.126 0.375 7.677 5.551 2.126 0.391 7.677 5.551 2.126 0.406 8.543 6.339 2.205 0.422 8.543 6.339 2.205 0.438 8.543 6.339 2.205 0.453 8.543 6.339 2.205 0.469 8.543 6.339 2.205 0.484 9.566 7.283 2.283 0.500 9.566 7.283 2.283 0.531 9.566 7.283 2.283 0.563 10.669 8.307 2.362 0.625 10.669 8.307 2.362 0.750 12.709 10.268 2.441

ℓ1

øds

1.772 2.126 2.362 2.520 3.071 3.071 3.071 3.346 3.937 3.937 3.937 4.331 4.331 4.331 5.433 5.433 5.433 5.433 5.433 6.220 6.220 6.220 6.220 6.220 7.165 7.165 7.165 8.189 8.189 10.157

0.157 0.157 0.157 0.236 0.236 0.236 0.236 0.236 0.315 0.315 0.315 0.315 0.315 0.315 0.394 0.394 0.394 0.394 0.394 0.472 0.472 0.472 0.472 0.472 0.551 0.551 0.551 0.630 0.630 0.787

Catalog Number MDW030XHV12 MDW035XHV12 MDW040XHV12 MDW045XHV12 MDW050XHV12 MDW051XHV12 MDW055XHV12 MDW060XHV12 MDW065XHV12 MDW069XHV12 MDW070XHV12 MDW075XHV12 MDW080XHV12 MDW085XHV12 MDW090XHV12 MDW093XHV12 MDW095XHV12 MDW100XHV12 MDW105XHV12 MDW110XHV12 MDW115XHV12 MDW120XHV12 MDW125XHV12 MDW130XHV12 MDW140XHV12

Stock

Catalog Number

Stock

12XD-METRIC øDc O.A.L.

ℓ3

ℓ2

ℓ1

øds

l l l l l l l l l l l l l l l l l l l l l l l l l

3.0 3.5 4.0 4.5 5.0 5.1 5.5 6.0 6.5 6.9 7.0 7.5 8.0 8.5 9.0 9.3 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 14.0

48 57 63 67 81 81 88 88 103 113 113 113 113 141 141 141 141 141 161 161 161 161 185 185 185

48 48 48 50 50 50 50 50 52 52 52 52 52 54 54 54 54 54 56 56 56 56 58 58 58

45 54 60 64 78 78 85 85 100 110 110 110 110 138 138 138 138 138 158 158 158 158 182 182 182

4 4 4 6 6 6 6 6 8 8 8 8 8 10 10 10 10 10 12 12 12 12 14 14 14

96 105 111 117 131 131 138 138 155 165 165 165 165 195 195 195 195 195 217 217 217 217 243 243 243

• = USA Stocked item

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

477

20XD

MDW-XhV Deep hole

MDW-XhV

Carbide Coolant Through Drills

Tolerance of Diameters øD Tolerance -.00080 .1181 < øD < .2362 -.00145 -.00080 -.00165 -.00080 -.00185

.2362 < øD < .3937 .3937 < øD < .7087

140˚ øDc

øds ℓ2

Deep hole Carbide Drills

ℓ1 ℓ3 O.A.L.

20XD-InCh

MDW1250XHV20 MDW1406XHV20 MDW1563XHV20 MDW1719XHV20 MDW1875XHV20 MDW2031XHV20 MDW2131XHV20 MDW2187XHV20 MDW2500XHV20 MDW2570XHV20 MDW2656XHV20 MDW2813XHV20 MDW2969XHV20 MDW3125XHV20 MDW3320XHV20 MDW3438XHV20 MDW3594XHV20 MDW3750XHV20 MDW3906XHV20 MDW4063XHV20 MDW4219XHV20 MDW4375XHV20 MDW4531XHV20 MDW4688XHV20 MDW4844XHV20 MDW5000XHV20 MDW5312XHV20

l l l l l l l l l l l l l l l l l l l l l l l l l l l

1/8” 9/64” 5/32” 11/64” 3/16” 13/64” #3 7/32” 1/4” #F 17/64” 9/32” 19/64” 5/16” #Q 11/32” 23/64” 3/8” 25/64” 13/32” 27/64” 7/16” 29/64” 15/32” 31/64” 1/2” 17/32”

0.125 0.141 0.156 0.172 0.188 0.203 0.213 0.219 0.250 0.257 0.266 0.281 0.297 0.313 0.332 0.344 0.359 0.375 0.391 0.406 0.422 0.438 0.453 0.469 0.484 0.500 0.531

4.842 5.472 5.472 6.418 6.614 6.614 7.520 7.520 7.913 7.913 7.913 9.094 9.094 9.094 10.905 10.905 10.905 10.905 10.905 12.713 12.713 12.713 12.713 12.713 14.521 14.521 14.521

ℓ3

ℓ2

ℓ1

øds

2.952 3.582 3.582 4.449 4.645 4.645 5.551 5.551 5.866 5.866 5.866 7.047 7.047 7.047 8.779 8.779 8.779 8.779 8.779 10.508 10.508 10.508 10.508 10.508 12.238 12.238 12.238

1.890 1.890 1.890 1.969 1.969 1.969 1.969 1.969 2.047 2.047 2.047 2.047 2.047 2.047 2.126 2.126 2.126 2.126 2.126 2.205 2.205 2.205 2.205 2.205 2.283 2.283 2.283

2.834 3.464 3.464 4.331 4.527 4.527 5.433 5.433 5.748 5.748 5.748 6.929 6.929 6.929 8.661 8.661 8.661 8.661 8.661 10.394 10.394 10.394 10.394 10.394 12.126 12.126 12.126

0.157 0.157 0.157 0.236 0.236 0.236 0.236 0.236 0.315 0.315 0.315 0.315 0.315 0.315 0.394 0.394 0.394 0.394 0.394 0.472 0.472 0.472 0.472 0.472 0.551 0.551 0.551

Catalog Number MDW030XHV20 MDW035XHV20 MDW040XHV20 MDW045XHV20 MDW050XHV20 MDW051XHV20 MDW055XHV20 MDW060XHV20 MDW065XHV20 MDW069XHV20 MDW070XHV20 MDW075XHV20 MDW080XHV20 MDW085XHV20 MDW090XHV20 MDW093XHV20 MDW095XHV20 MDW100XHV20 MDW105XHV20 MDW110XHV20 MDW115XHV20 MDW120XHV20 MDW125XHV20 MDW130XHV20 MDW140XHV20

Stock

Catalog Number

Stock

20XD-METRIC Cutting Dia. øDc O.A.L. Fraction Decimal

øDc O.A.L.

ℓ3

ℓ2

ℓ1

øds

l l l l l l l l l l l l l l l l l l l l l l l l l

3.0 3.5 4.0 4.5 5.0 5.1 5.5 6.0 6.5 6.9 7.0 7.5 8.0 8.5 9.0 9.3 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 14.0

75 91 91 113 118 118 141 141 149 179 179 179 179 223 223 223 223 223 267 267 267 267 311 311 311

48 48 48 50 50 50 50 50 52 52 52 52 52 54 54 54 54 54 56 56 56 56 58 58 58

72.0 88.0 88.0 110.0 115.0 115.0 138.0 138.0 146.0 176.0 176.0 176.0 176.0 220.0 220.0 220.0 220.0 220.0 264.0 264.0 264.0 264.0 308.0 308.0 308.0

4 4 4 6 6 6 6 6 8 8 8 8 8 10 10 10 10 10 12 12 12 12 14 14 14

123.0 139.0 139.0 163.0 168.0 168.0 191.0 191.0 201.0 231.0 231.0 231.0 231.0 277.0 277.0 277.0 277.0 277.0 322.9 322.9 322.9 322.9 368.8 368.8 368.8

• = USA Stocked item

478

P ho ne : ( 800) 9 5 0 -5 2 0 2

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SERIES

MDW-PHV Series Solid Carbide

MDW-PHV øDh8

150°

ød h6

Pilot Drills

Stock

MDW0300PHV MDW01250PHV MDW0350PHV MDW01406PHV MDW01563PHV MDW0400PHV MDW01719PHV MDW0450PHV MDW01875PHV MDW0500PHV MDW0510PHV MDW02031PHV MDW02131PHV MDW0550PHV MDW02187PHV MDW0600PHV MDW02500PHV MDW0650PHV MDW02570PHV MDW02656PHV MDW0690PHV MDW0700PHV MDW02813PHV MDW0750PHV MDW02969PHV MDW03125PHV MDW0800PHV MDW03281PHV MDW03320PHV MDW0850PHV MDW03438PHV MDW0900PHV MDW03594PHV MDW0930PHV MDW0950PHV MDW03750PHV MDW03906PHV MDW1000PHV MDW1020PHV MDW04063PHV MDW1050PHV MDW04219PHV MDW1100PHV MDW04375PHV MDW1150PHV MDW04531PHV MDW04688PHV MDW1200PHV MDW04844PHV MDW1250PHV MDW05000PHV MDW1300PHV MDW05312PHV MDW1400PHV MDW05625PHV MDW06250PHV MDW07500PHV

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Fractional Wire & Letters 1/8 9/64 5/32 11/64 3/16

13/64 #3 7/32 1/4 #F 17/64

9/32 19/64 5/16 21/64 #Q 11/32 23/64

3/8 25/64

13/32 27/64 7/16 29/64 15/32 31/64 1/2 17/32 9/16 5/8 3/4

Diameter D (in)

Diameter D (mm)

Overall Length L (in)

0.1181 0.1250 0.1378 0.1406 0.1563 0.1575 0.1719 0.1772 0.1875 0.1968 0.2010 0.2031 0.2131 0.2165 0.2187 0.2362 0.2500 0.2559 0.2570 0.2656 0.2716 0.2726 0.2813 0.2953 0.2969 0.3125 0.3149 0.3281 0.3320 0.3346 0.3438 0.3543 0.3594 0.3661 0.3740 0.3750 0.3906 0.3937 0.4016 0.4063 0.4134 0.4219 0.4331 0.4375 0.4527 0.4531 0.4688 0.4724 0.4844 0.4921 0.5000 0.5118 0.5312 0.5512 0.5625 0.6250 0.7500

3.00 3.18 3.50 3.57 3.97 4.00 4.37 4.50 4.76 5.00 5.10 5.20 5.41 5.50 5.56 6.00 6.35 6.50 6.53 6.75 6.90 7.00 7.14 7.50 7.54 7.94 8.00 8.33 8.43 8.50 8.73 9.00 9.13 9.30 9.50 9.53 9.92 10.00 10.20 10.32 10.50 10.72 11.00 11.11 11.50 11.51 11.91 12.00 12.30 12.50 12.70 13.00 13.49 14.00 14.29 15.88 19.05

2.672 2.672 2.828 2.828 2.828 2.828 3.156 3.156 3.156 3.156 3.234 3.234 3.234 3.234 3.234 3.234 3.469 3.469 3.469 3.469 3.469 3.469 3.703 3.703 3.703 3.703 3.703 3.938 3.938 3.938 3.938 3.938 3.938 4.172 4.172 4.172 4.172 4.172 4.563 4.563 4.563 4.563 4.563 4.563 4.813 4.813 4.813 4.813 5.032 5.032 5.032 5.032 5.281 5.281 5.516 5.750 6.453

Phone: (800) 950-5202

Flute Length Shank Length Shank Diameter Ds (mm) ℓ1 (in) ℓ2 (in) 0.703 0.703 0.703 0.891 0.891 0.891 0.984 0.984 1.078 1.078 1.078 1.078 1.078 1.078 1.078 1.188 1.281 1.281 1.375 1.375 1.375 1.375 1.484 1.484 1.474 1.578 1.578 1.672 1.672 1.672 1.766 1.766 1.766 1.875 1.875 1.875 1.969 1.969 2.047 2.047 2.047 2.172 2.172 2.172 2.281 2.281 2.359 2.359 2.469 2.469 2.562 2.562 2.656 2.750 2.859 3.156 3.750

1.891 1.891 1.891 1.891 1.891 1.891 1.969 1.969 1.969 1.969 2.047 2.047 2.047 2.047 2.047 2.047 2.094 2.094 2.094 2.094 2.094 2.094 2.125 2.125 2.125 2.125 2.125 2.156 2.156 2.156 2.156 2.156 2.156 2.203 2.203 2.203 2.203 2.203 2.406 2.406 2.406 2.406 2.406 2.406 2.438 2.438 2.438 2.438 2.484 2.484 2.484 2.484 2.516 2.516 2.562 2.594 2.719

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 14.00 14.00 14.00 14.00 14.00 14.00 16.00 16.00 20.00

w w w. s u m i c a r b i d e. co m

Solid Carbide Drills

Catalog Number (inch/metric)

479

15, 25 & 30XD - METRIC

MDW-XHT Deep Hole

MDW-XHT øDh8

140°

ød h6

Carbide Coolant Through Drills

Deep Hole Carbide Drills

MDW-XHT-METRIC Tool Dia. øDc (mm)

Shank Dia. øDs (mm)

2.97 3.47 3.97 4.47 4.97 5.47 5.97 6.47 6.97 7.47 7.97

3.0 4.0 4.0 5.0 5.0 6.0 6.0 7.0 7.0 8.0 8.0

15XD Catalog Number

Stock

MDW0297XHToo MDW0347XHToo MDW0397XHToo MDW0447XHToo MDW0497XHToo MDW0547XHToo MDW0597XHToo MDW0647XHToo MDW0697XHToo MDW0747XHToo MDW0797XHToo

25XD

Dimensions (mm)

Stock

30XD

Dimensions (mm)

Stock

Dimensions (mm)

ℓ

« « « « « « « « « « «

108 118 128 140 150 162 172 183 193 204 214

60 70 80 90 100 110 120 130 140 150 160

« « « « « « « « « « «

138 153 168 185 200 217 232 248 263 279 294

90 105 120 135 150 165 180 195 210 225 240

« « « « « « « « « « «

153 171 188 208 225 245 262 281 298 317 334

105 123 140 158 175 193 210 228 245 263 280

øDh8

150°

ød h6

H = Worldwide Warehouse item available in 10 business days NOTE: MDW-PHT is the recommended guide drill for the XHT series. Use a guide hole drill with a diameter +0.001 to +0.002 inch larger than that of the MDW-XHT type.

MDW-PHT-METRIC Tool Dia. øDc (mm)

Shank Dia. øDs (mm)

3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0

3.0 4.0 4.0 5.0 5.0 6.0 6.0 7.0 7.0 8.0 8.0

Guide Hole Drill Catalog Number

MDW0300PHToo MDW0350PHToo MDW0400PHToo MDW0450PHToo MDW0500PHToo MDW0550PHToo MDW0600PHToo MDW0650PHToo MDW0700PHToo MDW0750PHToo MDW0800PHToo

Stock « « « « « « « « « « «

Dimensions (mm) L

ℓ

68 72 72 80 80 82 82 88 88 94 94

17.5 20.0 22.5 25.0 27.5 27.5 30.0 32.5 35.0 37.5 40.0

H = Worldwide Warehouse item available in 10 business days

480

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

SMALL DIAMETER & DLC COATED DRILLS Pages 481-487

MicroDrills/DLC Coated Drills

SMALL DIA. & DLC COATED DRILLS

PAgES

Small Diameter Drills MLDH Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .482-483 MDUS Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484 MDSS Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485 DLC Coated Drills NHGS Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .486-487

481

Micro Long Drills

MLDH-L / MLDH-P Type ■ general Features Micro Long Drills are oil-hole drills for high efficiency drilling that were developed for drilling deep, small-diameter holes. These nextgeneration, small-diameter hole drills feature improved strength often a problem area with small-diameter drills.

■ Characteristics and Applications ● Deep-hole drilling

MicroDrills/DLC Coated Drills

New groove shape ensures good drill rigidity and chip evacuation. High efficiency drilling to depths of over 20x drill diameter at over vf=500mm/min (drill diameter 1.3mm, SUS416 equivalent). Optimal thinning and edge balance for stable chip control. ● Long tool life Special coating provides long tool life with a wide variety of work materials. Improved chip evacuation makes it possible to reduce spindle load fluctuation, ensuring stable tool life.

■ Series Series

Diameter Range (mm)

Hole Depth (L/D)

MLDH£ £ £ £ L5 Type

ø0.8 to 2.0

Up to 5

MLDH£ £ £ £ L12 Type

ø0.8 to 2.0

Up to 12

MLDH£ £ £ £ L20 Type

ø0.8 to 2.0

Up to 20

MLDH£ £ £ £ L30 Type

ø0.8 to 2.0

Up to 30

MLDH£ £ £ £ P Type

ø0.8 to 2.0

Up to 2

Application

Deep Hole Drilling

Guide Hole Drilling

■ Recommended Cutting Conditions MLDH-P Type/MLDH-L5 Type Drill Diameter Cutting øDc (mm) Conditions Up to 1.0 Up to 1.5 Up to 2.0

vc f vc f vc f

Soft Steel up to 200HB

(vc: Cutting Speed SFM f: Feed Rate IPR) general Steel up to 250HB

Alloy Steel up to 300HB

Stainless Steel up to 200HB

Cast Iron FC/FCD

Aluminium Alloy

130 - 160 - 200 130 - 160 - 200 130 - 160 - 200 65 - 100 - 130 130 - 160 - 200 160 - 200 - 230 15 - 32 - 50 .0004 - .0008 - .0012 .0004 - .0008 - .0012 .0004 - .0008 - .0012 .0004 - .0008 - .0012 .0008 - .0012 - .0016 .0012 - .0016 - .0024 .0002 - .0004 - .0008 130 - 160 - 200 130 - 160 - 200 130 - 160 - 200 65 - 100 - 130 130 - 160 - 200 160 - 200 - 230 15 - 32 - 50 .0016 - .0032 - .0048 .0016 - .0032 - .0048 .0016 - .0032 - .0048 .0008 - .002 - .004 .0016 - .0032 - .0048 .002 - .004 - .006 .0004 - .0012 - .002 130 - 160 - 200 130 - 160 - 200 130 - 160 - 200 65 - 100 - 130 130 - 160 - 200 160 - 200 - 230 15 - 32 - 50 .0024 - .0032 - .0048 .0024 - .0032 - .0048 .0024 - .0032 - .0048 .0016 - .0024 - .004 .0024 - .0032 - .0048 .0032 - .0048 - .006 .0004 - .0012 - .002 Min. - Optimum - Max.

MLDH-L12 Type/MLDH-L20 Type/MLDH-L30 Type Drill Diameter Cutting øDc (mm) Conditions Up to 1.0 Up to 1.5 Up to 2.0

vc f vc f vc f

Heat-resistant steels

Soft Steel up to 200HB

general Steel up to 250HB

Alloy Steel up to 300HB

Stainless Steel up to 200HB

Cast Iron FC/FCD

Aluminium Alloy

130 - 160 - 200 130 - 160 - 200 130 - 160 - 200 65 - 100 - 130 130 - 160 - 200 160 - 200 - 230 15 - 32 - 50 .0004 - .0008 - .0012 .0004 - .0008 - .0012 .0004 - .0008 - .0012 .0004 - .0008 - .0012 .0008 - .0012 - .0016 .0012 - .0016 - .0024 .0002 - .0004 - .0008 130 - 160 - 200 130 - 160 - 200 130 - 160 - 200 65 - 100 - 130 130 - 160 - 200 160 - 200 - 230 15 - 32 - 50 .0012 - .002 - .0028 .0012 - .002 - .0028 .0012 - .002 - .0028 .0008 - .0016 - .0028 .0016 - .0028 - .004 .002 - .0032 - .0048 .0004 - .0008 - .0012 130 - 160 - 200 130 - 160 - 200 130 - 160 - 200 65 - 100 - 130 130 - 160 - 200 160 - 200 - 230 15 - 32 - 50 .0016 - .0024 - .0032 .0016 - .0024 - .0032 .0016 - .0024 - .0032 .0016 - .0024 - .0032 .0016 - .0028 - .004 .002 - .0032 - .0048 .0004 - .0008 - .0012

■ Application Examples

482

Heat-resistant steels

Min. - Optimum - Max.

■ Automotive Component Mould (Equivalent to SUS416)

■ Tooling Component (Equivalent to SKD11)

Tool : MLDH1400L20 (Guide : MLDH1400P) Equipment : Vertical Machining Centre (HSKA63) Coolant Supply : Internal Coolant (Emulsion Type, Pump Pressure : 4MPa) Cutting Conditions : vc= 200 SFM f=0.00112 IPR H= 0.83" Tool Life : 600 Units

Tool : MLDH1900L20 (Guide : MLDH1900P) Equipment : Vertical Machining Centre (HSKA63) Coolant Supply : Internal Coolant (Emulsion Type, Pump Pressure : 4MPa) Cutting Conditions : vc=200 SFM f=0.004 IPR H= 1.063" Tool Life : 600 Units

Phone: (800) 950-5202

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Micro Long Drills

●

MLDH-L Type

135°

5D 12D 20D 30D 0

+0.010 +0.005

W/ Oil Hole

0 -0.010

2D ø3.0 -0.010

W/ Oil Hole

MLDH-P Type

145°

●

(MLDH-P Type / MLDH-L Type)

Internal Coolant Supply

MLDH-L / MLDH-P Type

MLDH-L Type

ø3.0 -0.010

MLDH-P Type

0.80 0.81 0.82 0.83 0.84 0.85 0.86 0.87 0.88 0.89 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1.00 1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00

MLDH0800P MLDH0810P MLDH0820P MLDH0830P MLDH0840P MLDH0850P MLDH0860P MLDH0870P MLDH0880P MLDH0890P MLDH0900P MLDH0910P MLDH0920P MLDH0930P MLDH0940P MLDH0950P MLDH0960P MLDH0970P MLDH0980P MLDH0990P MLDH1000P MLDH1050P MLDH1100P MLDH1150P MLDH1200P MLDH1250P MLDH1300P MLDH1350P MLDH1400P MLDH1450P MLDH1500P MLDH1550P MLDH1600P MLDH1650P MLDH1700P MLDH1750P MLDH1800P MLDH1850P MLDH1900P MLDH1950P MLDH2000P

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « «

3.2 3.3 3.4 3.5 3.6 3.7 3.8 45 3.9 4.0

4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0

MLDH0800L MLDH0810L MLDH0820L MLDH0830L MLDH0840L MLDH0850L MLDH0860L MLDH0870L MLDH0880L MLDH0890L MLDH0900L MLDH0910L MLDH0920L MLDH0930L MLDH0940L MLDH0950L MLDH0960L MLDH0970L MLDH0980L MLDH0990L MLDH1000L MLDH1050L MLDH1100L MLDH1150L MLDH1200L MLDH1250L MLDH1300L MLDH1350L MLDH1400L MLDH1450L MLDH1500L MLDH1550L MLDH1600L MLDH1650L MLDH1700L MLDH1750L MLDH1800L MLDH1850L MLDH1900L MLDH1950L MLDH2000L

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « «

18 60 20

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « «

14 55 15

60 17 18 19 20

21 22 23 24 25 26

27 28 29 30 31

32 33 34

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « «

19 60 20

22 65 23

85 90

25 26 28 29 30 31 32 34 35 36 37 38 40 41 42 43 44 46 47 48

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « «

MicroDrills/DLC Coated Drills

● MLDH-P Type/MLDH-L Type Dimensions and Stock Availability Dedicated guide Hole MLDH-P Type Micro Long Drill MLDH-L Type Diameter Hole Depth: 5D Hole Depth: 12D Hole Depth: 20D Hole Depth: 30D Dimensions øDc Dimensions Dimensions Dimensions Dimensions (mm) Stock Cat. No. Stock Cat. No. Stock Stock Stock (mm) (mm) (mm) (mm) (mm) 5, 12, 20, 30 5 1 2 2 0 3 0 L L L L L ℓ ℓ ℓ ℓ ℓ

28 70

29 30 31 32

75 33 34 80 85

95 100

103

36 37 39 41 43 44 46 48 49 51 53 54 56 58 60 61 63 65 66 68

Grade: ACV70 Please indicate 5, 12, 20 or 30 in the (Example: MLDH 1000L20)

when ordering.

■ Made to Order Items: Inquire about production of drills in tool diameters and lengths not listed above or not in stock.

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

483

MuLTIDRILLS MDuS TYPE

MICRO

Micro MultiDrills

n MDuS-Features & Benefits • High precision shank Shank tolerance: h3 Concentricity: 0.3µm or less Roundness: 0.5µm or less • New ultra-thin TiAlN coating Provides improved wear resistance

MicroDrills/DLC Coated Drills

• Wide material range Ideal for machining steel, stainless steel, and copper

Helix angle: 30°

ø0.030 to ø0.180mm Catalog Number

øDc (mm)

øDs (mm)

Stock

MDUS0030-30C 0.030 « MDUS0040-30C 0.040 « MDUS0050-30C 0.050 « MDUS0080-30C 0.080 « 3.0 MDUS0100-30C 0.100 « MDUS0120-30C 0.120 « MDUS0150-30C 0.150 « MDUS0180-30C 0.180 « H = Worldwide Warehouse item available in 10 business days

484

Phone: (800) 950-5202

Dimensions (mm)

ℓ

ℓs

0.3 0.4 0.5 0.8 1.0 1.2 1.5 1.8

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Mini MultiDrills n Features & Benefits

MuLTIDRILLS MDSS TYPE MINI

• High breakage resistance due to a combination of tough, stable carbide substrate and a highly rigid design • Long tool life is achieved as a result of the PVD coating created especially for small diameter drills • Wide variety of applications including carbon steel, alloy steel, die steel, and stainless steel

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « «

0.20 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29 0.30 0.31 0.32 0.33 0.34 0.35 0.36 0.37 0.38 0.39 0.40 0.41 0.42 0.43 0.44 0.45 0.46 0.47 0.48 0.49

ℓ

ℓs

2.5

3 28 4

Catalog Number

øDc (mm)

MDSS0050 MDSS0051 MDSS0052 MDSS0053 MDSS0054 MDSS0055 MDSS0056 Fig1 MDSS0057 MDSS0058 MDSS0059 MDSS0060 MDSS0061 MDSS0062 MDSS0063 MDSS0064 MDSS0065 MDSS0066 MDSS0067 MDSS0068 MDSS0069 MDSS0070 MDSS0071 Fig2 MDSS0072 MDSS0073 MDSS0074 MDSS0075 MDSS0076 MDSS0077 MDSS0078 MDSS0079

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « «

0.50 0.51 0.52 0.53 0.54 0.55 0.56 0.57 0.58 0.59 0.60 0.61 0.62 0.63 0.64 0.65 0.66 0.67 0.68 0.69 0.70 0.71 0.72 0.73 0.74 0.75 0.76 0.77 0.78 0.79

Style

Dimensions (mm)

ℓ

ℓs

Style

~ø.20 - ø.29 mm

~ø.30 - .39 mm

~ø.40 - .49 mm

~ø.50 - .59 mm

~ø.60 - 1.00 mm

RPM Feed Rate Step Feed RPM Feed Rate Step Feed RPM Feed Rate Step Feed RPM Feed Rate Step Feed RPM Feed Rate Step Feed

Structural Steel Carbon Steel gray Cast Iron 31,800 2.362 / 60 0.1XD 31,800 3.937 / 100 0.1XD 31,800 5.118 / 130 0.1XD 31,800 7.480 / 190 0.1XD 23,900 14.173 / 360 0.2XD - .5XD*

Alloy Steel Pre-hardened Steel 26,500 1.969 / 50 0.1XD 26,500 3.150 / 80 0.1XD 25,900 3.937 / 100 0.1XD 25,500 5.906 / 150 0.1XD 15,900 9.449 / 240 0.2XD - .5XD*

øDc (mm)

Dimensions (mm)

ℓ

ℓs

MDSS0080 « 0.80 MDSS0081 « 0.81 MDSS0082 « 0.82 MDSS0083 « 0.83 MDSS0084 « 0.84 10 23 MDSS0085 « 0.85 MDSS0086 « 0.86 MDSS0087 « 0.87 MDSS0088 « 0.88 MDSS0089 « 0.89 MDSS0090 « 0.90 MDSS0091 « 0.91 MDSS0092 « 0.92 MDSS0093 « 0.93 MDSS0094 « 0.94 Fig2 11 22 MDSS0095 « 0.95 MDSS0096 « 0.96 MDSS0097 « 0.97 MDSS0098 « 0.98 MDSS0099 « 0.99 12 21 MDSS0100 « 1.00 H = Worldwide Warehouse item

Style

Fig2

available in 10 business days 9

24 1) The conditions above are recommended under wet conditions, using water-soluble coolant. 2) If machine noises and vibrations are present, adjust the cutting conditions accordingly. 3) If the machine cannot achieve the recommended spindle speed, use the maximum spindle speed available.

n Recommended Cutting Conditions (Wet) Feed Rate=ipm / mm/min

Catalog Number

Stock

MDSS0020 MDSS0021 MDSS0022 MDSS0023 MDSS0024 MDSS0025 MDSS0026 MDSS0027 MDSS0028 MDSS0029 MDSS0030 MDSS0031 MDSS0032 MDSS0033 MDSS0034 MDSS0035 MDSS0036 MDSS0037 MDSS0038 MDSS0039 MDSS0040 MDSS0041 MDSS0042 MDSS0043 MDSS0044 MDSS0045 MDSS0046 MDSS0047 MDSS0048 MDSS0049

Dimensions (mm)

Stock

øDc (mm)

ø0.50 to ø0.79mm

MicroDrills/DLC Coated Drills

Catalog Number

Stock

ø0.20 to ø0.49mm

Die Steel Tempered Steel

Hardened Steel 40-50 HRc

Hardened Steel 50-55 HRc

Ductile Cast Iron

Stainless Steel

21,200 1.575 / 40 0.1XD 21,200 2.362 / 60 0.1XD 19,900 3.150 / 80 0.1XD 19,100 4.330 / 110 0.1XD 12,700 3.543 / 90 0.2XD - .5XD*

12,700 1.181 / 30 0.1XD 12,700 1.575 / 40 0.1XD 12,700 1.969 / 50 0.1XD 12,700 2.362 / 60 0.1XD 8,000 3.937 / 100 0.1XD

10,600 0.787 / 20 0.1XD 10,600 1.181 / 30 0.1XD 9,900 1.575 / 40 0.1XD 9,500 1.969 / 50 0.1XD 5,600 2.362 / 60 0.1XD

31,800 2.362 / 60 0.1XD 31,800 3.937 / 100 0.1XD 31,800 5.118 / 130 0.1XD 31,800 7.480 / 190 0.1XD 19,100 11.417 / 290 0.2XD - .5XD*

10,600 0.787 / 20 0.1XD 10,600 1.181 / 30 0.1XD 9,500 1.575 / 40 0.1XD 9,500 1.969 / 50 0.1XD 5,600 3.150 / 80 0.1XD

* Step feed is recommended for drilling of holes deeper than 3XD

Phone: (800) 950-5202

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485

DLC COATED DRILLS NHgS TYPE

DLC Coated Drills W/ Oil Hole

esistant Cast Ductile Aluminium Copper Composite Iron Cast Iron Alloy alloy CFRP

3D 5D 10D

Internal Coolant Supply (NHgS Type)

n Diameter ø3.0 to ø8.0mm Diameter Shank øDc øDs (mm) (mm)

n Characteristics nHigh efficiency drilling AURORA COAT (DLC Coat) and low cutting resistance WL (Wide L) thinning drastically reduces cutting resistance.

MicroDrills/DLC Coated Drills

nStable Drilling Performance Special cutting edge design and WW (Wide W) margin improves hole quality.

nLonger tool life With AURORA COAT coupled with the cutting edge design, long and stable tool life can be achieved.

nDeep hole drilling possible Drills for deep hole drilling can be custom-made. (Production range: Drill diameters: ø3.0 to ø16.0mm Total length: Available on inquiry)

n Comparison of Cutting Resistance (Thrust Force) Drastic reduction in cutting resistance Thrust Force (N)

6000

Straight Flute Multi G Type With Hole NHGS Type

5000 4000 3000

Work Material: ADC12 Drill Diameter: ø8.0mm Internal Coolant Cutting Speed: 650 SFM

2000 1000 0

f = 0.016

f = 0.028

f = .040

f = .050

Feed Rate (IPR)

n Application Examples High Feed Drilling of Aluminium Alloy automotive Component using SP-nhgS Type Automotive Component ADC12 0

l life

.2x too

t and 2

fficien more e

20 (Ten thousand holes)

SP-NHGS Type Company D (Uncoated) · Drill ø5.5 x ø9.0 x 120L ø5.5mm Flute Length 60mm

←f =0.01 IPR

· Cutting Conditions vc＝ 550 SFM f＝ 0.04 IPR H＝ 0.75” (Through) Water Soluble Coolant (4MPa)

· Machine Vertical Machining Centre (BT30)

Deep Hole Drilling of Aluminium Alloy Battery Component using SP-nhgS Type Battery Component A6061-T6 0 SP-NHGS Type Company E (Powdered HSS) · Drill ø4.0 x 155 x 200L ø4.0mm Flute Length 150mm

486

cy t and efficien ing accura 9x moreved position impro 0.50

Hole bottom positioning accuracy (ømm) 1.00

Non Step-Feed 3 min/hole

Step-Feed

· Cutting Conditions vc＝ 200 SFM f＝.0078 IPR H＝5.75” (Blind Hole) Water Soluble Coolant (4MPa)

· Machine Vertical Machining Centre (BT40)

Phone: (800) 950-5202

3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.65 3.66 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7.0 7.1 7.2 7.3 7.35 7.4 7.5 7.6 7.7 7.8 7.9 8.0

3.0

4.0

5.0

6.0

7.0

8.0

3D Type Cat. No. 3, 5, 10

MDW0300NHgS MDW0310NHgS MDW0320NHgS MDW0330NHgS MDW0340NHgS MDW0350NHgS MDW0360NHgS MDW0365NHgS MDW0366NHgS MDW0370NHgS MDW0380NHgS MDW0390NHgS MDW0400NHgS MDW0410NHgS MDW0420NHgS MDW0430NHgS MDW0440NHgS MDW0450NHgS MDW0460NHgS MDW0470NHgS MDW0480NHgS MDW0490NHgS MDW0500NHgS MDW0510NHgS MDW0520NHgS MDW0530NHgS MDW0540NHgS MDW0550NHgS MDW0560NHgS MDW0570NHgS MDW0580NHgS MDW0590NHgS MDW0600NHgS MDW0610NHgS MDW0620NHgS MDW0630NHgS MDW0640NHgS MDW0650NHgS MDW0660NHgS MDW0670NHgS MDW0680NHgS MDW0690NHgS MDW0700NHgS MDW0710NHgS MDW0720NHgS MDW0730NHgS MDW0735NHgS MDW0740NHgS MDW0750NHgS MDW0760NHgS MDW0770NHgS MDW0780NHgS MDW0790NHgS MDW0800NHgS

5D Type

10D Type

Stock Dimensions Stock Dimensions Stock Dimensions

« 68 17.5 « « « « « 72 20 « « « « « « « « 72 22.5 « « « « « « « « « 80 25 « « « « « « « 80 27.5 « « « « « « « « 82 27.5 « « « « « « 82 30 « « « « « « « 88 32.5 « « « « « « « « 88 35 « « « « « « « 94 37.5 « « « « « « « « « 94 40 « « « «

28 « 92 42

« 106 49

« « « 86

106 56

« « 98

124 63

« 98

124 70

« « « 100 44

136 77

« 100 48

136 84

« « 109 52

151 91

« «

109 56 « 151 98

« « 118 60

166 105

« 118 64 « 166 112

w w w. s u m i c a r b i d e. co m

« Grade: DL1300

DLC Coated Drills W/ Oil Hole

esistant Cast Ductile Aluminium Copper Composite Iron Cast Iron Alloy alloy CFRP

3D 5D

øDs h6

-0.010

135°

øDs h6

øDc -0.010

øDc -0.020

n NHgS10 Type ø3.0 to ø16.0mm

n NHgS3/5 Type ø3.0 to ø16.0mm 135°

DLC COATED DRILLS NHgS TYPE L

L L

n Diameter ø13.1 to ø16 .0mm

n Diameter ø8.1 to ø13.0mm Diameter Shank øDc øDs (mm) (mm)

9.0

10.0

11.0

12.0

13.0

3, 5, 10

MDW0810NHgS MDW0820NHgS MDW0830NHgS MDW0840NHgS MDW0850NHgS MDW0860NHgS MDW0870NHgS MDW0880NHgS MDW0890NHgS MDW0900NHgS MDW0910NHgS MDW0920NHgS MDW0921NHgS MDW0930NHgS MDW0940NHgS MDW0950NHgS MDW0960NHgS MDW0970NHgS MDW0980NHgS MDW0990NHgS MDW1000NHgS MDW1010NHgS MDW1020NHgS MDW1030NHgS MDW1040NHgS MDW1050NHgS MDW1060NHgS MDW1070NHgS MDW1080NHgS MDW1090NHgS MDW1100NHgS MDW1108NHgS MDW1110NHgS MDW1120NHgS MDW1130NHgS MDW1140NHgS MDW1150NHgS MDW1160NHgS MDW1170NHgS MDW1180NHgS MDW1190NHgS MDW1200NHgS MDW1210NHgS MDW1220NHgS MDW1230NHgS MDW1240NHgS MDW1250NHgS MDW1260NHgS MDW1270NHgS MDW1280NHgS MDW1290NHgS MDW1296NHgS MDW1300NHgS

5D Type

10D Type

Stock Dimensions Stock Dimensions Stock Dimensions

100 42.5

« « « 100 45 « « 106 47.5 « « 106 50

« «

« « « « « « « « « « « « « « « « « « « « «

127 68

181 119

« 181 126

127 72

136 76

196 133

« 136 80 « 196 140

215 147 « 116 52.5 « 149 84 « « « « « « 116 55

149 88

215 154

« « « « 122 57.5

« « « « « 158 92 230 161

« «

« « 122 60

« «

« 158 96

« «

13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 14.96 15.0 15.1 15.2 15.3 15.4 15.5 15.6 15.7 15.8 15.9 16.0

14.0

15.0

16.0

Drill Diameter Cutting øDc (mm) Conditions

245 175 Up to ø16.0

« «

167 104

« «

Phone: (800) 950-5202

134 68

« 134 70

« «

176 108

260 189

176 112

260 196

185 116

275 203

185 120

275 210

194 124

290 217

194 128

290 224

« « 140 72.5

« « «

140 75

« « «

146 77.5

« 146 80

« when ordering.

vc f vc f vc f

Aluminium Casting/ Die Cast Aluminium

Wrought Aluminium Alloy

260 - 460 - 650

260 - 400 - 650

0.008 - 0.016 - 0.024

0.008 - 0.012 - 0.016

330 - 600 - 820

330 - 500 - 820

0.016 - 0.024- 0032

0.008 - 0.015 - 0.02

400 - 650 - 820

400 - 590 - 820

0.016 - 0.028 - .04

0.012 - 0.018 - 0.024

(vc: Cutting Speed (m/min) f: Feed Rate (mm/rev)) 128 65

10D Type

Grade: DL1300

Up to ø6.0

3, 5, 10

MDW1310NHgS 1320NHgS 1330NHgS 1340NHgS 1350NHgS MDW1360NHgS 1370NHgS 1380NHgS 1390NHgS 1400NHgS MDW1410NHgS 1420NHgS 1430NHgS 1440NHgS 1450NHgS MDW1460NHgS 1470NHgS 1480NHgS 1490NHgS 1496NHgS 1500NHgS MDW1510NHgS 1520NHgS 1530NHgS 1540NHgS 1550NHgS MDW1560NHgS 1570NHgS 1580NHgS 1590NHgS 1600NHgS

Please indicate 3, 5 or 10 in the (Example: MDW0850NHGS10)

Up to ø10.0

5D Type

Stock Dimensions Stock Dimensions Stock Dimensions

Cat. No.

n Recommended Cutting Conditions 230 168

« 128 62.5 « 167 100

3D Type

Diameter Shank øDc øDs (mm) (mm)

MicroDrills/DLC Coated Drills

8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9.0 9.1 9.2 9.21 9.3 9.4 9.5 9.6 9.7 9.8 9.9 10.0 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 11.0 11.08 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 12.0 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 12.96 13.0

3D Type Cat. No.

Min. - Optimum - Max.

245 182

w w w. s u m i c a r b i d e. co m

487

488

1-800-950-5202 www.sumicarbide.com

Phone: (800) 950-5202 Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m w w w. s u m i c a rb i d e. co m

REPLaCEaBLE TIP DRILLS Pages 489-499

Replaceable Tip Drills

REPLaCEaBLE TIP DRILLS

PagES

SMD Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . 490 SMDT-Drill Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .491-493 SMDH 3XD Bodies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494 SMDH 5XD Bodies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495 SMDH 8XD Bodies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496 SMDH 12XD Bodies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497 SMDH 1.5XD Bodies & Tips. . . . . . . . . . . . . . . . . . . . .498-499

Phone: (800) 950-5202

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489

FEaTURES & BEnEFITS

SMD Features & Benefits

SMD

heads

SMDT-MTL Type

Features & Benefits in metric and inch diameters ranging from • Available 0.4688” - 1.6535” (42.0mm) in 3X, 5X, 8X & now 1.5X & 12X diameter hardened steel • Available bodies that can accept multiple diameters

• Three styles of drill tips to maximize performance

SMDT-MEL Type

• SMDT-MTL - standard edge preparation for steel applications

• SMDT-MEL - light edge preparation for super alloys, stainless steels, and cast irons

• SMDT-MTL-C - chamfered edges to eliminate

Replaceable Tip Drills

SMDT- SMDT-C MFS Type Type

break out in cast iron

• SMDT-MFS - 180° point angle flat edge tip

•

SMD carbide tips have Sumitomo’s patented wear resistant DEX coatings

•

Ground serrations on back of drill tip allow for precise assembly and superior repeatability

Toolholder(L/D) applications øDc range (in/ mm) .4688 - 1.3189 MType(3D) 12.00 - 33.50 .4688 - 1.3189 LType(5D) General 12.00 - 33.50 Steel .5315 - 1.2125 DType(8D) 13.50 - 30.80 .5315 - 1.0157 12XD 13.50 - 25.80 .4688 -1.3189 MType(3D) 12.00 - 33.50 .4688 - 1.3189 LType(5D) SUS 12.00 - 33.50 SS .5315 - 1.2125 FC DType(8D) 13.50 - 30.80 .5315 - 1.0157 12XD 13.50 - 25.80

• Every drill tip is made with the famous Sumitomo Point • Drill tips are capable of being reground • Coolant through drill bodies

Structural Steel

24.5 to 26.7

180° flat edge

.4688 - 1.2125 12.00 - 30.80

1.5XD

1.5X Diameter Flat Head Replaceable Tip

Drill

Easy assembly

3X Diameter

1.) Confirm drill tip is compatible with drill body by checking diameter range listed on shank. 2.) Place SMD replaceable carbide head on SMD drill body so that the screw mounting holes line up.

5X Diameter

3.) Insert assembly screws and tighten securely after screw mounting holes are lined up. note: Mounting screws will only engage when the SMD replaceable carbide head is in the correct position.

8X Diameter

12X Diameter Recommended Speeds and Feeds Speed: v (SFM) / Feed: f (IPR) MTL Material

Drill Dia. (inch) ~ .4688

v f

~ .844

v f

~ 1.250

v f

MTL

Steels

Prehard Steels

<HB250 260 ˜ 400 .006 ˜ .012 260 ˜ 400 .006 ˜ .014

HB250˜300 260 ˜ 360 .006 ˜ .012 260 ˜ 360 .006 ˜ .014

260 ˜ 430 .008 ˜ .016

260 ˜ 400 .008 ˜ .014

MTL

MTL-C / MEL

MEL

Titanium

Inconel

Stainless Steels*

– 260 ˜ 430 .008 ˜ .012 260 ˜ 430 .008 ˜ .014

– 65 ˜ 130 .004 ˜ .008 85 ˜ 150 .004 ˜ .008

– 35 ˜ 100 .003 ˜ .004 50 ˜ 115 .003 ˜ .005

– 125 ˜ 230 .004 ˜ .008 145 ˜ 240 .004 ˜ .009

300 ˜ 460 .008 ˜ .018

85 ˜ 150 .004 ˜ .008

50 ˜ 115 .003 ˜ .006

160 ˜ 250 .006 ˜ .010

Ductile Gray Die Steels irons cast irons Drill Tip cast Recommendations

HRC45 160 ˜ 260 .004 ˜ .008 195 ˜ 295 .006 ˜ .010

– 130 ˜ 230 .005 ˜ .009 130 ˜ 230 .006 ˜ .010

– 230 ˜ 330 .006 ˜ .012 230 ˜ 330 .006 ˜ .014

195 ˜ 295 .006 ˜ .010

130 ˜ 230 .006 ˜ .010

260 ˜ 360 .008 ˜ .015

* For difficult to machine stainless steels (316, 302, 304, 17-4ph, etc.) adjust speeds & feeds accordingly.

490

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

SMD Replaceable Tip Drill

Drill Tips

SMD Inch & Metric

n STanDaRD TIP (SMDT-MTL)

Drill Tip

n SUPER aLLOY TIP (SMDT-MEL)

Stock

Drill Tip

Stock

n CORnER BREaK TIP (SMDT-C)

Drill Tip

Stock

øD

Body

SMDH047□

SMDH049□

SMDH051□

Replaceable Tip Drills

SMDT04688MTL-ACX70 SMDT04688MEL-ACX80 SMDT04688MTL-C-ACX70 15/32 (0.4688) l l l SMDT1200MTL-ACX70 SMDT1200MEL-ACX80 SMDT1200MTL-C-ACX70 12.0mm (0.4724) l l l SMDT1210MEL-ACX80 SMDT1210MTL-C-ACX70 12.1mm (0.4764) SMDT1210MTL-ACX70 H H SMDT1220MTL-ACX70 SMDT1220MEL-ACX80 SMDT1220MTL-C-ACX70 12.2mm (0.4803) H H SMDT1230MTL-ACX70 SMDT1230MEL-ACX80 SMDT1230MTL-C-ACX70 12.3mm (0.4843) H H SMDT04844MTL-ACX70 SMDT04844MEL-ACX80 SMDT04844MTL-C-ACX70 31/64 (0.4844) l l l SMDT1250MEL-ACX80 SMDT1250MTL-C-ACX70 12.5mm (0.4921) SMDT1250MTL-ACX70 l l l SMDT1260MTL-ACX70 SMDT1260MEL-ACX80 SMDT1260MTL-C-ACX70 12.6mm (0.4960) H H SMDT05000MEL-ACX80 SMDT05000MTL-C-ACX70 1/2 (0.5000) SMDT05000MTL-ACX70 l l SMDT1270MTL-ACX70 SMDT1270MEL-ACX80 SMDT1270MTL-C-ACX70 12.7mm (0.5000) H H SMDT1300MEL-ACX80 SMDT1300MTL-C-ACX70 13.0mm (0.5118) SMDT1300MTL-ACX70 l l l SMDT05156MTL-ACX70 SMDT05156MEL-ACX80 SMDT05156MTL-C-ACX70 33/64 (0.5156) l l l SMDT1310MTL-ACX70 SMDT1310MEL-ACX80 SMDT1310MTL-C-ACX70 13.1mm (0.5157) H H SMDT05312MEL-ACX80 SMDT05312MTL-C-ACX70 17/32 (0.5312) SMDT05312MTL-ACX70 l l l SMDT1350MEL-ACX80 SMDT1350MTL-C-ACX70 13.5mm (0.5315) SMDT1350MTL-ACX70 l l l SMDT1365MTL-ACX70 SMDT1365MEL-ACX80 SMDT1365MTL-C-ACX70 13.65mm (0.5374) l SMDT05469MEL-ACX80 SMDT05469MTL-C-ACX70 35/64 (0.5469) SMDT05469MTL-ACX70 l l l SMDT1400MTL-ACX70 SMDT1400MEL-ACX80 SMDT1400MTL-C-ACX70 14.0mm (0.5512) l l l SMDT1410MEL-ACX80 SMDT1410MTL-C-ACX70 14.1mm (0.5551) SMDT1410MTL-ACX70 H H SMDT1420MTL-ACX70 SMDT1420MEL-ACX80 SMDT1420MTL-C-ACX70 14.2mm (0.5591) H H SMDT05625MEL-ACX80 SMDT05625MTL-C-ACX70 9/16 (0.5625) SMDT05625MTL-ACX70 l l l SMDT1450MTL-ACX70 SMDT1450MEL-ACX80 SMDT1450MTL-C-ACX70 14.5mm (0.5709) l l l SMDT05781MEL-ACX80 SMDT05781MTL-C-ACX70 37/64 (0.5781) SMDT05781MTL-ACX70 l l l SMDT1500MTL-ACX70 SMDT1500MEL-ACX80 SMDT1500MTL-C-ACX70 15.0mm (0.5906) l l l SMDT05937MEL-ACX80 SMDT05937MTL-C-ACX70 19/32 (0.5938) SMDT05937MTL-ACX70 l l l SMDT06094MEL-ACX80 SMDT06094MTL-C-ACX70 39/64 (0.6094) SMDT06094MTL-ACX70 l l l SMDT1550MTL-ACX70 SMDT1550MEL-ACX80 SMDT1550MTL-C-ACX70 15.5mm (0.6102) l l l SMDT1560MEL-ACX80 SMDT1560MTL-C-ACX70 15.6mm (0.6142) SMDT1560MTL-ACX70 H SMDT1570MTL-ACX70 SMDT1570MEL-ACX80 SMDT1570MTL-C-ACX70 15.7mm (0.6181) H SMDT06250MTL-ACX70 SMDT06250MEL-ACX80 SMDT06250MTL-C-ACX70 5/8 (0.6250) l l l SMDT1600MEL-ACX80 SMDT1600MTL-C-ACX70 16.0mm (0.6300) SMDT1600MTL-ACX70 l l l SMDT1608MTL-ACX70 SMDT1608MEL-ACX80 SMDT1608MTL-C-ACX70 16.08mm (0.6331) l SMDT06406MTL-ACX70 SMDT06406MEL-ACX80 SMDT06406MTL-C-ACX70 41/64 (0.6406) l l SMDT1630MTL-ACX70 SMDT1630MEL-ACX80 SMDT1630MTL-C-ACX70 16.3mm (0.6417) l SMDT1650MEL-ACX80 SMDT1650MTL-C-ACX70 16.5mm (0.6496) SMDT1650MTL-ACX70 l l l SMDT06562MEL-ACX80 SMDT06562MTL-C-ACX70 21/32 (0.6563) SMDT06562MTL-ACX70 l l l SMDT1700MTL-ACX70 SMDT1700MEL-ACX80 SMDT1700MTL-C-ACX70 17.0mm (0.6693) l l l SMDT06719MEL-ACX80 SMDT06719MTL-C-ACX70 43/64 (0.6719) SMDT06719MTL-ACX70 l l l SMDT06875MTL-ACX70 SMDT06875MEL-ACX80 SMDT06875MTL-C-ACX70 11/16 (0.6875) l l l SMDT1750MTL-ACX70 SMDT1750MEL-ACX80 SMDT1750MTL-C-ACX70 17.5mm (0.6890) l l l SMDT1760MEL-ACX80 SMDT1760MTL-C-ACX70 17.6mm (0.6929) SMDT1760MTL-ACX70 l SMDT1770MTL-ACX70 SMDT1770MEL-ACX80 SMDT1770MTL-C-ACX70 17.7mm (0.6969) H H SMDT07031MEL-ACX80 SMDT07031MTL-C-ACX70 45/64 (0.7031) SMDT07031MTL-ACX70 l l l SMDT1800MTL-ACX70 SMDT1800MEL-ACX80 SMDT1800MTL-C-ACX70 18.0mm (0.7087) l l l SMDT07187MTL-ACX70 SMDT07187MEL-ACX80 SMDT07187MTL-C-ACX70 23/32 (0.7188) l l l SMDT1850MEL-ACX80 SMDT1850MTL-C-ACX70 18.5mm (0.7283) SMDT1850MTL-ACX70 l l l SMDT07344MEL-ACX80 SMDT07344MTL-C-ACX70 47/64 (0.7344) SMDT07344MTL-ACX70 l l l SMDT1900MTL-ACX70 SMDT1900MEL-ACX80 SMDT1900MTL-C-ACX70 19.0mm (0.7480) l l SMDT07500MEL-ACX80 SMDT07500MTL-C-ACX70 3/4 (0.7500) SMDT07500MTL-ACX70 l l SMDT1925MTL-ACX70 SMDT1925MEL-ACX80 SMDT1925MTL-C-ACX70 19.25mm (0.7579) l SMDT07656MTL-ACX70 SMDT07656MEL-ACX80 SMDT07656MTL-C-ACX70 49/64 (0.7656) l l l SMDT1950MTL-ACX70 SMDT1950MEL-ACX80 SMDT1950MTL-C-ACX70 19.5mm (0.7677) l l l = USA Stocked item H = Worldwide Warehouse item available in 10 business days Note: Special diameters available upon request = Stock item

SMDH055□

SMDH059□

SMDH063□

SMDH067□

SMDH071□

SMDH075□

• •

Phone: (800) 950-5202

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491

Drill Tips

SMD Replaceable Tip Drill

SMD n STanDaRD TIP

n SUPER aLLOY TIP (SMDT-MEL)

Replaceable Tip Drills

(SMDT-MTL)

Stock

Drill Tip

Stock

Drill Tip

Stock

SMDT07812MTL-ACX70 SMDT2000MTL-ACX70 SMDT07969MTL-ACX70 SMDT2050MTL-ACX70 SMDT08125MTL-ACX70 SMDT2100MTL-ACX70 SMDT2120MTL-ACX70 SMDT08281MTL-ACX70 SMDT08437MTL-ACX70 SMDT2150MTL-ACX70 SMDT08594MTL-ACX70 SMDT2200MTL-ACX70 SMDT08750MTL-ACX70 SMDT2245MTL-ACX70 SMDT2250MTL-ACX70 SMDT08906MTL-ACX70 SMDT2300MTL-ACX70 SMDT09062MTL-ACX70 SMDT09219MTL-ACX70 SMDT2350MTL-ACX70 SMDT09375MTL-ACX70 SMDT2400MTL-ACX70 SMDT2410MTL-ACX70 SMDT09531MTL-ACX70 SMDT2450MTL-ACX70 SMDT09687MTL-ACX70 SMDT2500MTL-ACX70 SMDT09844MTL-ACX70 SMDT10000MTL-ACX70 SMDT2550MTL-ACX70 SMDT2565MTL-ACX70 SMDT10156MTL-ACX70 SMDT2600MTL-ACX70 SMDT10312MTL-ACX70 SMDT2650MTL-ACX70 SMDT10469MTL-ACX70 SMDT10625MTL-ACX70 SMDT2700MTL-ACX70 SMDT10781MTL-ACX70 SMDT2750MTL-ACX70 SMDT10937MTL-ACX70 SMDT2800MTL-ACX70 SMDT11094MTL-ACX70 SMDT2850MTL-ACX70 SMDT11250MTL-ACX70 SMDT11406MTL-ACX70 SMDT2900MTL-ACX70 SMDT11562MTL-ACX70 SMDT2950MTL-ACX70 SMDT11719MTL-ACX70 SMDT3000MTL-ACX70 SMDT11875MTL-ACX70 SMDT3050MTL-ACX70

l l l l l l H l l l l l l

SMDT07812MEL-ACX80 SMDT2000MEL-ACX80 SMDT07969MEL-ACX80 SMDT2050MEL-ACX80 SMDT08125MEL-ACX80 SMDT2100MEL-ACX80 SMDT2120MEL-ACX80 SMDT08281MEL-ACX80 SMDT08437MEL-ACX80 SMDT2150MEL-ACX80 SMDT08594MEL-ACX80 SMDT2200MEL-ACX80 SMDT08750MEL-ACX80 SMDT2245MEL-ACX80 SMDT2250MEL-ACX80 SMDT08906MEL-ACX80 SMDT2300MEL-ACX80 SMDT09062MEL-ACX80 SMDT09219MEL-ACX80 SMDT2350MEL-ACX80 SMDT09375MEL-ACX80 SMDT2400MEL-ACX80 SMDT2410MEL-ACX80 SMDT09531MEL-ACX80 SMDT2450MEL-ACX80 SMDT09687MEL-ACX80 SMDT2500MEL-ACX80 SMDT09844MEL-ACX80 SMDT10000MEL-ACX80 SMDT2550MEL-ACX80 SMDT2565MEL-ACX80 SMDT10156MEL-ACX80 SMDT2600MEL-ACX80 SMDT10312MEL-ACX80 SMDT2650MEL-ACX80 SMDT10469MEL-ACX80 SMDT10625MEL-ACX80 SMDT2700MEL-ACX80 SMDT10781MEL-ACX80 SMDT2750MEL-ACX80 SMDT10937MEL-ACX80 SMDT2800MEL-ACX80 SMDT11094MEL-ACX80 SMDT2850MEL-ACX80 SMDT11250MEL-ACX80 SMDT11406MEL-ACX80 SMDT2900MEL-ACX80 SMDT11562MEL-ACX80 SMDT2950MEL-ACX80 SMDT11719MEL-ACX80 SMDT3000MEL-ACX80 SMDT11875MEL-ACX80 SMDT3050MEL-ACX80

l l l l l l H l l l l l l l l l l l l l l l H l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

SMDT07812MTL-C-ACX70 SMDT2000MTL-C-ACX70 SMDT07969MTL-C-ACX70 SMDT2050MTL-C-ACX70 SMDT08125MTL-C-ACX70 SMDT2100MTL-C-ACX70 SMDT2120MTL-C-ACX70 SMDT08281MTL-C-ACX70 SMDT08437MTL-C-ACX70 SMDT2150MTL-C-ACX70 SMDT08594MTL-C-ACX70 SMDT2200MTL-C-ACX70 SMDT08750MTL-C-ACX70 SMDT2245MTL-C-ACX70 SMDT2250MTL-C-ACX70 SMDT08906MTL-C-ACX70 SMDT2300MTL-C-ACX70 SMDT09062MTL-C-ACX70 SMDT09219MTL-C-ACX70 SMDT2350MTL-C-ACX70 SMDT09375MTL-C-ACX70 SMDT2400MTL-C-ACX70 SMDT2410MTL-C-ACX70 SMDT09531MTL-C-ACX70 SMDT2450MTL-C-ACX70 SMDT09687MTL-C-ACX70 SMDT2500MTL-C-ACX70 SMDT09844MTL-C-ACX70 SMDT10000MTL-C-ACX70 SMDT2550MTL-C-ACX70 SMDT2565MTL-C-ACX70 SMDT10156MTL-C-ACX70 SMDT2600MTL-C-ACX70 SMDT10312MTL-C-ACX70 SMDT2650MTL-C-ACX70 SMDT10469MTL-C-ACX70 SMDT10625MTL-C-ACX70 SMDT2700MTL-C-ACX70 SMDT10781MTL-C-ACX70 SMDT2750MTL-C-ACX70 SMDT10937MTL-C-ACX70 SMDT2800MTL-C-ACX70 SMDT11094MTL-C-ACX70 SMDT2850MTL-C-ACX70 SMDT11250MTL-C-ACX70 SMDT11406MTL-C-ACX70 SMDT2900MTL-C-ACX70 SMDT11562MTL-C-ACX70 SMDT2950MTL-C-ACX70 SMDT11719MTL-C-ACX70 SMDT3000MTL-C-ACX70 SMDT11875MTL-C-ACX70 SMDT3050MTL-C-ACX70

l l

l l l l l l l l H l H l l l l H l l l H l l l l H l l l l l l l l H l l l l

Inch & Metric

(SMDT-C)

Drill Tip

• = USA Stocked item 492

n CORnER BREaK TIP

H = Worldwide Warehouse item available in 10 business days

l l l l l l l

l l l l l

l l l

l l l l l l l l l

øD 25/32 20.0mm 51/64 20.5mm 13/16 21.0mm 21.2mm 53/64 27/32 21.5mm 55/64 22.0mm 7/8 22.45mm 22.5mm 57/64 23.0mm 29/32 59/64 23.5mm 15/16 24.0mm 24.1mm 61/64 24.5mm 31/32 25.0mm 63/64 1 25.5mm 25.65mm 1-1/64 26.0mm 1-1/32 26.5mm 1-3/64 1-1/16 27.0mm 1-5/64 27.5mm 1-3/32 28.0mm 1-7/64 28.5mm 1-1/8 1-9/64 29.0mm 1-5/32 29.5mm 1-11/64 30.0mm 1-3/16 30.5mm

(0.7813) (0.7874) (0.7969) (0.8071) (0.8125) (0.8268) (0.8346) (0.8281) (0.8438) (0.8465) (0.8594) (0.8661) (0.8750) (0.8839) (0.8858) (0.8906) (0.9055) (0.9062) (0.9219) (0.9252) (0.9375) (0.9449) (0.9488) (0.9531) (0.9646) (0.9687) (0.9843) (0.9844) (1.0000) (1.0039) (1.0098) (1.0156) (1.0236) (1.0312) (1.0433) (1.0469) (1.0625) (1.0630) (1.0781) (1.0827) (1.0937) (1.1024) (1.1094) (1.1220) (1.1250) (1.1406) (1.1417) (1.1562) (1.1614) (1.1719) (1.1811) (1.1875) (1.2008)

Note: Special diameters available upon request

Body SMDH079□

SMDH083□

SMDH087□

SMDH091□

SMDH096□

SMDH100□

SMDH104□

SMDH107□

SMDH112□

SMDH115□

SMDH118□

Drill Tips

SMD Replaceable Tip Drill

SMD Inch & Metric

n STanDaRD TIP (SMDT-MTL)

n SUPER aLLOY TIP

n CORnER BREaK TIP

(SMDT-MEL)

(SMDT-C)

Stock

Drill Tip

l l l l l « « « « « « « « « « «

SMDT3100MEL-ACX80 SMDT12500MEL-ACX80 SMDT3200MEL-ACX80 SMDT3300MEL-ACX80 SMDT13125MEL-ACX80 SMDT3400MEL-ACX80 SMDT3500MEL-ACX80 SMDT3600MEL-ACX80 SMDT3700MEL-ACX80 SMDT3750MEL-ACX80 SMDT3800MEL-ACX80 SMDT3900MEL-ACX80 SMDT4000MEL-ACX80 SMDT4050MEL-ACX80 SMDT4100MEL-ACX80 SMDT4200MEL-ACX80

Stock

Drill Tip

øD 31.0mm 1 1/4 32.0mm 33.0mm 1 5/16 34.0mm 35.0mm 36.0mm 37.0mm 37.5 mm 38.0mm 39.0mm 40.0mm 40.5mm 41.0mm 42.0mm

Body

(1.2205) (1.2500) (1.2598) (1.2992) (1.3125) (1.3386) (1.3780) (1.4173) (1.4567) (1.4764) (1.4961) (1.5354) (1.5748) (1.5945) (1.6142) (1.6535)

SMDH1250□ SMDH1319□ SMDH350□ SMDH365□ SMDH380□ SMDH395□ SMDH410□ SMDH425□

n Recommended Tightening Torque

n CLEanIng InSTRUCTIOnS

1) air Pressure Remove the used head and any debris from the serrated parts of the holder with an air blower.

Stock

SMDT3100MTL-C-ACX80 SMDT12500MTL-C-ACX80 SMDT3200MTL-C-ACX80 SMDT3300MTL-C-ACX80 SMDT13125MTL-C-ACX80 SMDT3400MTL-C-ACX80 SMDT3500MTL-C-ACX80 SMDT3600MTL-C-ACX80 SMDT3700MTL-C-ACX80 SMDT3750MTL-C-ACX80 SMDT3800MTL-C-ACX80 SMDT3900MTL-C-ACX80 SMDT4000MTL-C-ACX80 SMDT4050MTL-C-ACX80 SMDT4100MTL-C-ACX80 SMDT4200MTL-C-ACX80

Replaceable Tip Drills

Drill Tip SMDT3100MTL-ACX80 SMDT12500MTL-ACX80 SMDT3200MTL-ACX80 SMDT3300MTL-ACX80 SMDT13125MTL-ACX80 SMDT3400MTL-ACX80 SMDT3500MTL-ACX80 SMDT3600MTL-ACX80 SMDT3700MTL-ACX80 SMDT3750MTL-ACX80 SMDT3800MTL-ACX80 SMDT3900MTL-ACX80 SMDT4000MTL-ACX80 SMDT4050MTL-ACX80 SMDT4100MTL-ACX80 SMDT4200MTL-ACX80

2) Brushing Use a wire or nylon brush to remove debris left behind by air blower.

n aTTaChIng InSTRUCTIOnS

Drill Head Size (in/mm)

Screw

Recommended Tightening Torque (in/lbs.)

.4688 - .6102 12.00 - 15.50

BXD02208IP

6.6 to 8.8

.6103 - .7283 15.51 - 18.50

BXD02509IP

8.2 to 11.0

.7284 - .8464 18.51 - 21.50

BXD03011IP

16.3 to 21.6

.8465 - .9763 21.51 - 24.80

BXD03512IP

24.2 to 32.9

.9764 - 1.0944 24.81 - 27.80

BXD04014IP

36.6 to 48.8

1.0945 - 1.3189 27.81 - 33.50

BXD04515IP

44.0 to 58.7

Caution! 1) Please wear safety gloves and glasses 2) Please remove SMD from any adapator when replacing SMDT Tip 3) If a new tip is lecft outside the box for long, it may be contaminated

1) Use caution when tightening the head screws. Make sure no excessive rattles. 2) Pre-tighten both left/ right screws until it stops lightly 3) Hold SMD body and a wrench in straigh and tighten screws. Forcing out wrench may cause screw hole breakage.

Phone: (800) 950-5202

Serrations may contain some debris. Placing a tip without removing any foreign particles may cause loose screws and possibly lead to tip and body breakage.

w w w. s u m i c a rb i d e. co m

493

3X DIaMETER

SMD Replaceable Tip Drill

SMD

φDc h7

φDs h6

3X Diameter

n SMD InCh BODIES (3X Diameter)

Replaceable Tip Drills

Catalog Number

SMDH047M SMDH049M SMDH051M SMDH055M SMDH059M SMDH063M SMDH067M SMDH071M SMDH075M SMDH079M SMDH083M SMDH087M SMDH091M SMDH096M SMDH100M SMDH104M SMDH107M SMDH112M SMDH115M SMDH118M SMDH1250M SMDH1319M

Drill Tip Diameter øDc (inch/mm)

0.4688 - 0.4917 0.4921 - 0.5114 0.5118 - 0.5311 0.5315 - 0.5709 0.5713 - 0.6102 0.6106 - 0.6496 0.6500 - 0.6890 0.6894 - 0.7283 0.7287 - 0.7677 0.7681 - 0.8070 0.8074 - 0.8465 0.8469 - 0.8976 0.8980 - 0.9370 0.9374 - 0.9764 0.9768 - 1.0157 1.0161 - 1.0551 1.0555 - 1.0945 1.0949 - 1.1339 1.1343 - 1.1732 1.1736 - 1.2125 1.2130 - 1.2598 1.2602 - 1.3189

ℓ1

Stock

øDs

• • • • • • • • • • • • • • • • • • • • • •

0.625 0.625 0.625 0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.500

4.141 4.334 4.334 4.527 4.921 5.118 5.315 5.512 6.102 6.102 6.102 6.299 6.299 6.693 6.693 6.890 6.890 7.086 7.283 7.283 8.315 8.512

12.00mm - 12.49mm 12.50mm - 12.99mm 13.00mm - 13.49mm 13.50mm - 14.50mm 14.51mm - 15.50mm 15.51mm - 16.50mm 16.51mm - 17.50mm 17.51mm - 18.50mm 18.51mm - 19.50mm 19.51mm - 20.50mm 20.51mm - 21.50mm 21.51mm - 22.80mm 22.81mm - 23.80mm 23.81mm - 24.80mm 24.81mm - 25.80mm 25.81mm - 26.80mm 26.81mm - 27.80mm 27.81mm - 28.80mm 28.81mm - 29.80mm 29.81mm - 30.80mm 30.81mm - 32.00mm 32.01 mm - 33.50mm

max depth

1.734 1.859 1.859 2.008 2.126 2.283 2.401 2.559 2.677 2.834 2.953 3.110 3.228 3.385 3.465 3.622 3.701 3.819 3.937 4.094 4.331 4.528

ℓ2

ℓ3

Screw

Wrench

2.266 2.459 2.459 2.527 2.921 3.118 3.315 3.512 3.852 3.852 3.852 4.049 4.049 4.443 4.318 4.517 4.517 4.711 4.908 4.908 5.315 5.512

1.875 1.875 1.875 2.000 2.000 2.000 2.000 2.000 2.250 2.250 2.250 2.250 2.250 2.250 2.375 2.375 2.375 2.375 2.375 2.375 3.000 3.000

BXD02208IP BXD02208IP BXD02208IP BXD02208IP BXD02208IP BXD02509IP BXD02509IP BXD02509IP BXD03011IP BXD03011IP BXD03011IP BXD03512IP BXD03512IP BXD03512IP BXD04014IP BXD04014IP BXD04014IP BXD04515IP BXD04515IP BXD04515IP BXD04515IP BXD04515IP

TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR10IP TRDR10IP TRDR10IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR20IP TRDR20IP TRDR20IP TRDR25IP TRDR25IP TRDR25IP TRDR25IP TRDR25IP

n SMD METRIC BODIES (3X Diameter) 3X Diameter Body No. SMDH120M SMDH125M SMDH130M SMDH140M SMDH150M SMDH160M SMDH170M SMDH180M SMDH190M SMDH200M SMDH210M SMDH220M SMDH230M SMDH240M SMDH250M SMDH260M SMDH270M SMDH280M SMDH290M SMDH300M SMDH320M SMDH335M SMDH350M SMDH365M SMDH380M SMDH395M SMDH410M SMDH425M

Drill Tip Diameter øDc (inch/mm)

H = Worldwide Warehouse item available in 10 business days

494

Phone: (800) 950-5202

Stock

øDs

H H H H H H H H H H H H H H H H H H H H H H H H H H H H

16.0 16.0 16.0 16.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 25.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 40.0 40.0 40.0 40.0 40.0 40.0

105 105 110 116.5 126.5 131.5 136.5 141.5 156.5 156.5 156.5 161.1 160.6 170.2 170 175 175 180 180 185 195 200 215 220 225 230 245 250

l = USA Stocked item

ℓ1 max depth 44 44 47 52.5 55.5 59.5 62.5 66.5 69.5 73.5 76.5 80.1 82.6 86.2 88 92 94 97 100 104 97.9 103.3 106.8 112.3 115.8 121.3 129.8 135.3

ℓ2

ℓ3

Screw

Wrench

57 57 62 68.5 76.5 81.5 86.5 91.5 100.5 100.5 100.5 105.1 104.6 110.2 110 115 115 120 120 125 135 140 145 150 155 160 175 180

48 48 48 48 50 50 50 50 56 56 56 56 56 60 60 60 60 60 60 60 60 60 70 70 70 70 70 70

TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR10IP TRDR10IP TRDR10IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR20IP TRDR20IP TRDR20IP TRDR25IP TRDR25IP TRDR25IP TRDR25IP TRDR25IP HD040 HD040 HD040 HD040 HD040 HD040

Note: Special diameters available upon request

w w w. s u m i c a rb i d e. co m

5X DIaMETER SMD Replaceable Tip Drill

SMD φDc h7

φDs h6

5X Diameter

n SMD INCH BODIES (5X Diameter) Catalog Number

ℓ1

Stock

øDs

• • • • • • • • • • • • • • • • • • • • • •

0.625 0.625 0.625 0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.500

5.109 5.500 5.500 5.708 6.102 6.496 6.693 6.890 7.480 7.677 7.677 7.874 8.268 8.661 8.858 9.005 9.252 9.449 9.645 10.039 10.874 11.268

ℓ2

ℓ3

Screw

Wrench

3.234 3.625 3.625 3.708 4.102 4.496 4.693 4.890 5.230 5.427 5.427 5.624 6.018 6.411 6.483 6.680 6.877 7.074 7.270 7.664 7.874 8.268

1.875 1.875 1.875 2.000 2.000 2.000 2.000 2.000 2.250 2.250 2.250 2.250 2.250 2.250 2.375 2.375 2.375 2.375 2.375 2.375 3.000 3.000

TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR10IP TRDR10IP TRDR10IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR20IP TRDR20IP TRDR20IP TRDR25IP TRDR25IP TRDR25IP TRDR25IP TRDR25IP

max depth

2.672 2.906 2.906 3.150 3.346 3.582 3.780 4.015 4.212 4.449 4.645 4.882 5.078 5.315 5.512 5.748 5.945 6.181 6.378 6.575 6.890 7.284

Replaceable Tip Drills

SMDH047L SMDH049L SMDH051L SMDH055L SMDH059L SMDH063L SMDH067L SMDH071L SMDH075L SMDH079L SMDH083L SMDH087L SMDH091L SMDH096L SMDH100L SMDH104L SMDH107L SMDH112L SMDH115L SMDH118L SMDH1250L SMDH1319L

Drill Tip Diameter øDc (inch/mm)

n SMD METRIC BODIES (5X Diameter) 5X Diameter Body No. SMDH120L SMDH125L SMDH130L SMDH140L SMDH150L SMDH160L SMDH170L SMDH180L SMDH190L SMDH200L SMDH210L SMDH220L SMDH230L SMDH240L SMDH250L SMDH260L SMDH270L SMDH280L SMDH290L SMDH300L SMDH320L SMDH335L SMDH350L SMDH365L SMDH380L SMDH395L SMDH410L SMDH425L

Drill Tip Diameter øDc (inch/mm)

H = Worldwide Warehouse item available in 10 business days

Phone: (800) 950-5202

Stock

øDs

H H H H H H H H H H H H H H H H H H H H H H H H H H H H

16.0 16.0 16.0 16.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 25.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 40.0 40.0 40.0 40.0 40.0 40.0

130 130 140 146.5 156.5 166.5 171.5 176.5 191.5 196.5 196.5 201.1 210.6 220.2 225 230 235 240 245 255 260 270 290 295 305 315 325 335

l = USA Stocked item

ℓ1 max depth 69 69 74 81.5 86.5 92.5 97.5 103.5 108.5 114.5 119.5 125.1 129.6 135.2 140 146 151 157 162 167 163 171.5 182 187.5 195.8 206.3 209.8 220.3

ℓ2

ℓ3

Screw

Wrench

82 82 102 98.5 106.5 116.5 121.5 126.5 135.5 140.5 140.5 145.4 154.6 160.2 165 170 175 180 185 195 200 210 220 225 235 245 255 265

48 48 48 48 50 50 50 50 56 56 56 56 56 60 60 60 60 60 60 60 60 60 70 70 70 70 70 70

Note: Special diameters available upon request

w w w. s u m i c a rb i d e. co m

495

8X DIaMETER SMD Replaceable Tip Drill

SMD

φDc h7

φDs h6

8X Diameter

n SMD InCh BODIES (8X Diameter)

Replaceable Tip Drills

Catalog Number

SMDH055D SMDH059D SMDH063D SMDH067D SMDH071D SMDH075D SMDH079D SMDH083D SMDH087D SMDH091D SMDH096D SMDH100D SMDH104D SMDH107D SMDH112D SMDH115D SMDH118D

Drill Tip Diameter øDc (inch/mm)

0.5315 - 0.5709 0.5713 - 0.6102 0.6106 - 0.6496 0.6500 - 0.6890 0.6894 - 0.7283 0.7287 - 0.7677 0.7681 - 0.8070 0.8074 - 0.8465 0.8469 - 0.8976 0.8980 - 0.9370 0.9374 - 0.9764 0.9768 - 1.0157 1.0161 - 1.0551 1.0555 - 1.0945 1.0949 - 1.1339 1.1343 - 1.1732 1.1736 - 1.2125

ℓ1

Stock

øDs

• • • • • • • • • • • • • • • • •

0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250

7.480 7.874 8.307 8.701 8.898 9.882 10.276 10.472 10.669 11.024 11.614 11.811 12.205 12.508 12.795 13.189 13.503

ℓ2

ℓ3

Screw

Wrench

5.480 5.874 6.307 6.701 6.898 7.630 8.024 8.220 8.417 8.772 9.362 9.437 9.830 10.133 10.420 10.814 11.128

2.000 2.000 2.000 2.000 2.000 2.250 2.250 2.250 2.250 2.250 2.250 2.375 2.375 2.375 2.375 2.375 2.375

BXD02208IP BXD02208IP BXD02509IP BXD02509IP BXD02509IP BXD03011IP BXD03011IP BXD03011IP BXD03512IP BXD03512IP BXD03512IP BXD04014IP BXD04014IP BXD04014IP BXD04515IP BXD04515IP BXD04515IP

TRDR08IP TRDR08IP TRDR10IP TRDR10IP TRDR10IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR20IP TRDR20IP TRDR20IP TRDR25IP TRDR25IP TRDR25IP

max depth

4.961 5.315 5.630 5.984 6.299 6.654 6.969 7.323 7.638 7.953 8.268 8.622 8.937 9.291 9.606 9.961 10.276

n SMD METRIC BODIES (8X Diameter) 8X Diameter Body No. SMDH140D SMDH150D SMDH160D SMDH170D SMDH180D SMDH190D SMDH200D SMDH210D SMDH220D SMDH230D SMDH240D SMDH250D SMDH260D SMDH270D SMDH280D SMDH290D SMDH300D SMDH320D SMDH335D SMDH350D SMDH365D SMDH380D SMDH395D SMDH410D SMDH425D

Drill Tip Diameter øDc (inch / mm) 0.5315 - 0.5709 0.5713 - 0.6102 0.6106 - 0.6496 0.6500 - 0.6890 0.6894 - 0.7283 0.7287 - 0.7677 0.7681 - 0.8070 0.8074 - 0.8465 0.8469 - 0.8976 0.8980 - 0.9370 0.9374 - 0.9764 0.9768 - 1.0157 1.0161 - 1.0551 1.0555 - 1.0945 1.0949 - 1.1339 1.1343 - 1.1732 1.1736 - 1.2125 1.2130 - 1.2598 1.2602 - 1.3189 1.3193 - 1.3780 1.3783 - 1.4370 1.4374 - 1.4961 1.4965 - 1.5551 1.5555 - 1.6142 1.6146 - 1.6732

13.50mm - 14.50mm 14.51mm - 15.50mm 15.51mm - 16.50mm 16.51mm - 17.50mm 17.51mm - 18.50mm 18.51mm - 19.50mm 19.51mm - 20.50mm 20.51mm - 21.50mm 21.51mm - 22.80mm 22.81mm - 23.80mm 23.81mm - 24.80mm 24.81mm - 25.80mm 25.81mm - 26.80mm 26.81mm - 27.80mm 27.81mm - 28.80mm 28.81mm - 29.80mm 29.81mm - 30.80mm 30.81mm - 32.00mm 32.01 mm - 33.50mm 33.51mm - 35.00mm 35.01mm - 36.50mm 36.51mm - 38.00mm 38.01mm - 39.50mm 39.51mm - 41.00mm 41.01mm - 42.50mm

H = Worldwide Warehouse item available in 10 business days

496

Phone: (800) 950-5202

Stock

øDs

H H H H H H H H H H H H H H H H H H H H H H H H H

16.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 25.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 40.0 40.0 40.0 40.0 40.0 40.0

191.5 201.5 211.5 221.5 226.5 251.5 261.5 266.5 271.1 280.6 295.2 300 310 320 325 335 345 355 370 395 405 420 430 450 460

l = USA Stocked item

ℓ1 max depth 124.5 133.5 141.5 150.5 158.5 167.5 175.5 184.5 192.1 200.6 208.2 217 225 234 242 251 259 257.9 273.3 287 297.3 310.8 321.3 334.8 345.3

ℓ2

ℓ3

Screw

Wrench

143.5 151.5 161.5 171.5 176.5 195.5 205.5 210.5 215.1 224.6 235.2 240 250 260 265 275 285 295 310 325 335 350 360 380 390

48 50 50 50 50 56 56 56 56 56 60 60 60 60 60 60 60 60 60 70 70 70 70 70 70

BXD02208IP BXD02208IP BXD02509IP BXD02509IP BXD02509IP BXD03011IP BXD03011IP BXD03011IP BXD03512IP BXD03512IP BXD03512IP BXD04014IP BXD04014IP BXD04014IP BXD04515IP BXD04515IP BXD04515IP BXD04515IP BXD04515IP BX0515 BX0515 BX0515 BX0515 BX0515 BX0515

TRDR08IP TRDR08IP TRDR10IP TRDR10IP TRDR10IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR20IP TRDR20IP TRDR20IP TRDR25IP TRDR25IP TRDR25IP TRDR25IP TRDR25IP HD040 HD040 HD040 HD040 HD040 HD040

Note: Special diameters available upon request

w w w. s u m i c a rb i d e. co m

12X Diameter

SMD

SMD Replaceable Tip Drill

φDs h6

φDc h7

ØD1

12X Diameter

ℓ1 ℓ2

ℓ3 L

12X Diameter Body No.

Stock

n SMD INCH BODIES (12X Diameter) Drill Tip Diameter øDc (inch / mm)

øDs

SMDH140-12D SMDH150-12D SMDH160-12D SMDH170-12D SMDH180-12D SMDH190-12D SMDH200-12D SMDH210-12D SMDH220-12D SMDH230-12D SMDH240-12D SMDH250-12D

Stock H H H H H H H H H H H H

13.50- 14.50 14.51- 15.50 15.51 - 16.50 16.51 - 17.50 17.51 - 18.50 18.51- 19.50 19.51- 20.50 20.51 - 21.50 21.51 - 22.80 22.81 - 23.80 23.81 - 24.80 24.81 - 25.80

ℓ2

ℓ3

Screw

Wrench

9.480 9.965 10.449 10.937 11.417 12.154 12.634 13.118 13.626 14.165 14.638 15.232

6.614 7.087 7.559 8.031 8.504 8.976 9.449 9.921 10.394 10.866 11.339 11.811

7.480 7.965 8.449 8.937 9.417 9.904 10.384 10.868 11.376 11.915 12.388 12.857

2.000 2.000 2.000 2.000 2.000 2.250 2.250 2.250 2.250 2.250 2.250 2.375

BXD02208IP BXD02208IP BXD02509IP BXD02509IP BXD02509IP BXD03011IP BXD03011IP BXD03011IP BXD03512IP BXD03512IP BXD03512IP BXD04014IP

TRDR08IP TRDR08IP TRDR10IP TRDR10IP TRDR10IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR20IP

øDs

øD1

ℓ1 max depth

ℓ2

ℓ3

Screw

Wrench

16 20 20 20 20 25 25 25 25 25 32 32

20 25 25 25 25 30 30 30 30 30 37 37

236.0 250.3 262.6 275.0 287.2 305.6 317.8 330.1 343.0 354.8 371.7 383.8

168 180 192 204 216 228 240 252 264 276 288 300

185.0 197.3 209.6 222.0 234.2 246.6 258.8 271.1 284.0 295.8 308.7 320.8

48 50 50 50 50 56 56 56 56 56 60 60

BXD02208IP BXD02208IP BXD02509IP BXD02509IP BXD02509IP BXD03011IP BXD03011IP BXD03011IP BXD03512IP BXD03512IP BXD03512IP BXD04014IP

TRDR08IP TRDR08IP TRDR10IP TRDR10IP TRDR10IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR20IP

Replaceable Tip Drills

• 0.5315 - 0.5709 13.50- 14.50 0.750 0.094 • 0.5713 - 0.6102 14.51- 15.50 0.750 0.094 • 0.6106 - 0.6496 15.51 - 16.50 0.750 0.118 • 0.6500 - 0.6890 16.51 - 17.50 0.750 0.118 • 0.6894 - 0.7283 17.51 - 18.50 0.750 0.138 • 0.7287 - 0.7677 18.51- 19.50 1.000 0.138 • 0.7681 - 0.8070 19.51- 20.50 1.000 0.157 • 0.8074 - 0.8465 20.51 - 21.50 1.000 0.157 • 0.8469 - 0.8976 21.51 - 22.80 1.000 0.177 • 0.8980 - 0.9370 22.81 - 23.80 1.000 0.177 • 0.9374 - 0.9764 23.81 - 24.80 1.000 0.197 • 0.9768 - 1.0157 24.81 - 25.80 1.250 0.197 n SMD METRIC BODIES (12X Diameter) 12X Diameter Body No.

øD1

SMDH055-12D SMDH059-12D SMDH063-12D SMDH067-12D SMDH071-12D SMDH075-12D SMDH079-12D SMDH083-12D SMDH087-12D SMDH091-12D SMDH096-12D SMDH100-12D

Available 1st Quarter 2017

ℓ1 max depth

n Recommended Drilling Method

140˚

1. Make a guide hole using the SMDH-M style (3XD) drill 3. Increase speed until the set conditional speed is reached and start normal drilling • Use a guide hole SMDH-M (3XD) style drill with the same diameter and chipbreaker as12XD type Increase rotation speed

H = Drill dia. x 1.0 to 1.5

2. Feed the 12XD type throught the guide hole at low rotation speed • Rotation: 500 rpm Feed Rate: 40 - 80 ipm

4. After drilling, rotation speed is reduced and the drill is retracted from the work material • Rotation: 500 rpm Feed Rate: 40 - 80 ipm Change rotation speed to 500 rpm

Stop 0.04 in. away from the guide hole depth

*Releasing a drill with a higher spindle speed may

✳✖✗✘

Recommended Speeds and Feeds - 12XD

Speed: v (SFM) / Feed: f (IPR)

cause a shoulder damage by a run-out

Drill Dia. Soft Steel general Steel hardened Steel Stainless Steel gray Cast Iron Ductile Cast Iron aluminum alloy (Inch) ΦDc Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Vc 160 - 230 - 260 160 - 230 - 260 100 - 160 - 230 130 - 165 - 200 130 - 200 -260 130 - 160 - 230 590 - 650 - 790 ~0.6299 .0059 - .0078 - .014 .0059 - .0078 - .014 f .0039 - .0059 - .0079 .0039 - .0059 - .0079 .0078 - .0098 - .012 .0078 - .0098 - .012 .014 - .018 - .022 Vc 160 - 230 - 260 160 - 230 - 260 100 - 160 - 230 130 - 200 - 230 160 - 230 - 300 130 - 200 - 260 590 - 650 - 790 ~0.7874 .0059 - .0098 - .014 .0059 - .0098 - .014 f .0039 - .0059 - .0098 .0039 - .0059 - .0098 .0079 - .012 - .014 .0079 - .012 - .014 .014 - .019 - .024 V 160 - 230 - 260 160 - 230 - 260 100 - 160 - 230 130 - 200 - 300 160 - 230 - 300 130 - 230 - 300 590 - 650 - 790 ~1.000 c .0078 - .012 - .014 .0078 - .012 - .014 f .0039 - .0059 - .0098 .0039 - .0059 - .0098 .0079 - .012 - .016 .0098 - .012 - .014 .014 - .019 - .024

497

1.5X DIAMETER SMD Replaceable Tip Drill

SMD

øDs h6

180˚

øDc h7

øD1

1.5X Diameter

有効首下長さ

Body No.

Stock

Replaceable Tip Drills

n SMD INCH BODIES (1.5X Diameter)

SMDH047S SMDH049S SMDH049S SMDH055S SMDH059S SMDH063S SMDH067S SMDH071S SMDH075S SMDH079S SMDH083S SMDH087S SMDH091S SMDH096S SMDH100S SMDH104S SMDH107S SMDH112S SMDH115S SMDH118S

¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡

Drill Tip Diameter (inch / mm) 0.4688 - 0.4917 0.4921 - 0.5114 0.5118 - 0.5311 0.5315 - 0.5709 0.5713 - 0.6102 0.6106 - 0.6496 0.6500 - 0.6890 0.6894 - 0.7283 0.7287 - 0.7677 0.7681 - 0.8070 0.8074 - 0.8465 0.8469 - 0.8976 0.8980 - 0.9370 0.9374 - 0.9764 0.9768 - 1.0157 1.0161 - 1.0551 1.0555 - 1.0945 1.0949 - 1.1339 1.1343 - 1.1732 1.1736 - 1.2125

12.00 - 12.49 12.50 - 12.99 13.00 - 13.49 13.50- 14.50 14.51- 15.50 15.51 - 16.50 16.51 - 17.50 17.51 - 18.50 18.51- 19.50 19.51- 20.50 20.51 - 21.50 21.51 - 22.80 22.81 - 23.80 23.81 - 24.80 24.81 - 25.80 25.81 - 26.80 26.81 - 27.80 27.81 - 28.80 28.81 - 29.80 29.81 - 30.80

øDs

øD1

0.625 0.625 0.625 0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250

0.7874 0.7874 0.7874 0.7874 0.9843 0.9843 0.9843 0.9843 1.1811 1.1811 1.1811 1.1811 1.1811 1.4567 1.4567 1.4567 1.4567 1.4567 1.4567 1.4567

3.4843 3.4961 3.5433 3.6969 3.8307 3.9331 3.9921 4.0945 4.3858 4.4882 4.5472 4.6102 4.6457 4.8937 4.9094 5.0118 5.0315 5.0945 5.1496 5.2520

Available 1st Quarter 2017

1 Max Depth

ℓ

ℓ3

Screw

Wrench

1.0039 1.0157 1.0630 1.1929 1.2717 1.3740 1.4331 1.5354 1.5906 1.6929 1.7520 1.8150 1.8504 1.9409 1.9567 2.0591 2.0787 2.1417 2.1969 2.2992

1.875 1.875 1.875 2.000 2.000 2.000 2.000 2.000 2.250 2.250 2.250 2.250 2.250 2.250 2.375 2.375 2.375 2.375 2.375 2.375

TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR10IP TRDR10IP TRDR10IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR20IP TRDR20IP TRDR20IP TRDR25IP TRDR25IP TRDR25IP

Body No.

Stock

n SMD METRIC BODIES (1.5X Diameter)

SMDH120S SMDH125S SMDH130S SMDH140S SMDH150S SMDH160S SMDH170S SMDH180S SMDH190S SMDH200S SMDH210S SMDH220S SMDH230S SMDH240S SMDH250S SMDH260S SMDH270S SMDH280S SMDH290S SMDH300S

¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡ ¡

øDs

øD1

16.0 16.0 16.0 16.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 25.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0

20.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 30.0 30.0 30.0 30.0 30.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0

88.5 88.8 90.0 93.9 97.3 99.9 101.4 104.0 111.4 114.0 115.5 117.1 118.0 124.3 124.7 127.3 127.8 129.4 130.8 133.4

1 Max Depth

ℓ

ℓ3

Screw

Wrench

25.5 25.8 27.0 30.9 32.3 34.9 36.4 39.0 40.4 43.0 44.5 46.1 47.0 49.3 49.7 52.3 52.8 54.4 55.8 58.4

48 48 48 48 50 50 50 50 56 56 56 56 56 60 60 60 60 60 60 60

TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR08IP TRDR10IP TRDR10IP TRDR10IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR15IP TRDR20IP TRDR20IP TRDR20IP TRDR25IP TRDR25IP TRDR25IP

Tips for 1.5XD Diameter on the next page

498

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

1.5X Diameter SMD Replaceable Tip Drill

SMD

1.5X Diameter n SMD Drills Tips (1.5X Diameter)

Available 1st Quarter 2017

øDc

1.5XD Flat Drill Tip Stock øDc Body SMDT2050MFS-ACX70 ¡ 20.5mm 0.8071 SMDT08125MFS-ACX70 13/16 0.8125 ¡ SMDT2100MFS-ACX70 ¡ 21.0mm 0.8268 SMDH083S 53/64 0.8281 SMDT08281MFS-ACX70 ¡ SMDT08438MFS-ACX70 27/32 0.8438 ¡ SMDT2150MFS-ACX70 ¡ 21.5mm 0.8465 55/64 0.8594 SMDT08594MFS-ACX70 ¡ SMDT2200MFS-ACX70 ¡ 22.0mm 0.8661 SMDT08750MFS-ACX70 7/8 0.8750 SMDH087S ¡ SMDT2250MFS-ACX70 ¡ 22.5mm 0.8858 SMDT08906MFS-ACX70 57/64 0.8906 ¡ SMDT2300MFS-ACX70 ¡ 23.0mm 0.9055 SMDT09062MFS-ACX70 29/32 0.9062 SMDH091S ¡ SMDT09219MFS-ACX70 59/64 0.9219 ¡ SMDT2350MFS-ACX70 ¡ 23.5mm 0.9252 15/16 0.9375 SMDT09375MFS-ACX70 ¡ SMDT2400MFS-ACX70 ¡ 24.0mm 0.9449 SMDT09531MFS-ACX70 61/64 0.9531 SMDH096S ¡ SMDT2450MFS-ACX70 ¡ 24.5mm 0.9646 SMDT09687MFS-ACX70 31/32 0.9687 ¡ SMDT2500MFS-ACX70 ¡ 25.0mm 0.9843 SMDT09844MFS-ACX70 63/64 0.9844 ¡ SMDT10000MFS-ACX70 1 1.0000 SMDH100S ¡ SMDT2550MFS-ACX70 ¡ 25.5mm 1.0039 SMDT10156MFS-ACX70 ¡ 1 1/64 1.0156 SMDT2600MFS-ACX70 ¡ 26.0mm 1.0236 SMDT10312MFS-ACX70 ¡ 1 1/32 1.0312 SMDH104S SMDT2650MFS-ACX70 ¡ 26.5mm 1.0433 SMDT10469MFS-ACX70 ¡ 1 3/64 1.0469 SMDT10625MFS-ACX70 ¡ 1 1/16 1.0625 SMDT2700MFS-ACX70 ¡ 27.0mm 1.0630 SMDT10781MFS-ACX70 ¡ 1 5/64 1.0781 SMDH107S SMDT2750MFS-ACX70 ¡ 27.5mm 1.0827 SMDT10937MFS-ACX70 ¡ 1 3/32 1.0937 SMDT2800MFS-ACX70 ¡ 28.0mm 1.1024 SMDT11094MFS-ACX70 ¡ 1 7/64 1.1094 SMDH112S SMDT2850MFS-ACX70 ¡ 28.5mm 1.1220 SMDT11250MFS-ACX70 1 1/8 1.1250 ¡ SMDT11406MFS-ACX70 ¡ 1 9/64 1.1406 SMDT2900MFS-ACX70 ¡ 29.0mm 1.1417 SMDT11562MFS-ACX70 ¡ 1 5/32 1.1562 SMDH115S SMDT2950MFS-ACX70 ¡ 29.5mm 1.1614 SMDT11719MFS-ACX70 ¡ 1 11/64 1.1719 SMDT3000MFS-ACX70 ¡ 30.0mm 1.1811 SMDH118S SMDT11875MFS-ACX70 ¡ 1 3/16 1.1875

Replaceable Tip Drills

180˚

L 有効首下長さ L 有効首下長さ

1.5XD Flat Drill Tip Stock øDc Body 15/32 0.4688 SMDT04688MFS-ACX70 ¡ SMDT1200MFS-ACX70 ¡ 12.0mm 0.4724 SMDH047S SMDT04844MFS-ACX70 31/64 0.4844 ¡ SMDT1250MFS-ACX70 ¡ 12.5mm 0.4921 SMDH049S SMDT05000MFS-ACX70 1/2 0.5000 ¡ SMDT1300MFS-ACX70 ¡ 13.0mm 0.5118 SMDT05156MFS-ACX70 ¡ 33/64 0.5156 SMDH051S SMDT05312MFS-ACX70 17/32 0.5312 ¡ SMDT1350MFS-ACX70 ¡ 13.5mm 0.5315 SMDT05469MFS-ACX70 35/64 0.5469 ¡ SMDT1400MFS-ACX70 ¡ 14.0mm 0.5512 SMDH055S SMDT05625MFS-ACX70 9/16 0.5625 ¡ SMDT1450MFS-ACX70 ¡ 14.5mm 0.5709 37/64 0.5781 SMDT05781MFS-ACX70 ¡ SMDT1500MFS-ACX70 ¡ 15.0mm 0.5906 SMDT05938MFS-ACX70 19/32 0.5938 SMDH059S ¡ 39/64 0.6094 SMDT06094MFS-ACX70 ¡ SMDT1550MFS-ACX70 ¡ 15.5mm 0.6102 5/8 0.6250 SMDT06250MFS-ACX70 ¡ SMDT1600MFS-ACX70 ¡ 16.0mm 0.6300 SMDH063S 41/64 0.6406 SMDT06406MFS-ACX70 ¡ SMDT1650MFS-ACX70 ¡ 16.5mm 0.6496 21/32 0.6563 SMDT06563MFS-ACX70 ¡ SMDT1700MFS-ACX70 ¡ 17.0mm 0.6693 SMDT06719MFS-ACX70 ¡ 43/64 0.6719 SMDH067S 11/16 0.6875 SMDT06875MFS-ACX70 ¡ SMDT1750MFS-ACX70 ¡ 17.5mm 0.6890 45/64 0.7031 SMDT07031MFS-ACX70 ¡ SMDT1800MFS-ACX70 ¡ 18.0mm 0.7087 SMDH071S 23/32 0.7188 SMDT07188MFS-ACX70 ¡ SMDT1850MFS-ACX70 ¡ 18.5mm 0.7283 47/64 0.7344 SMDT07344MFS-ACX70 ¡ SMDT1900MFS-ACX70 ¡ 19.0mm 0.7480 SMDT07500MFS-ACX70 3/4 0.7500 SMDH075S ¡ SMDT07656MFS-ACX70 49/64 0.7656 ¡ SMDT1950MFS-ACX70 ¡ 19.5mm 0.7677 25/32 0.7813 SMDT07813MFS-ACX70 ¡ SMDT2000MFS-ACX70 ¡ 20.0mm 0.7874 SMDH079S SMDT07969MFS-ACX70 ¡ 51/64 0.7969

Available 1st Quarter 2017

*1.5xD Drills only fit SMDT-MFS style tips.

n Recommended Speeds & Feeds - 1.5XD

Speed: v (SFM) / Feed: f (IPR)

C C

Drill Dia. Soft Steel general Steel Hardened Steel Stainless Steel gray Cast Iron Ductile Cast Iron Aluminum Alloy ΦDc Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Min - Optimum - Max Vc 160 - 230 - 300 200 - 260 - 330 160 - 230 - 300 130 - 200 - 260 130 - 200 - 260 160 - 215 - 260 330 - 500 - 650 ~0.6299 .009 - .0059 - .0079 f .0039 - .0059 - .0079 .0039 - .0059 - .0079 .0039 - .0059 - .0079 .0019 - .0039 - .0059 .0019 - .0039 - .0059 .0098 - .012 - .014 Vc 160 - 230 - 300 160 - 230 - 300 200 - 260 - 330 160 - 230 - 300 130 - 200 - 260 160 - 215 - 260 330 - 500 - 650 ~0.7874 .0039 - .0059 - .0079 f .0039 - .0059 - .0079 .0039 - .0059 - .0079 .0039 - .0059 - .0079 .0019 - .0039 - .0059 .0019 - .0039 - .0059 .012 - .014 - .016 V 160 - 230 - 300 160 - 230 - 300 200 - 260 - 330 160 - 230 - 300 130 - 200 - 260 160 - 215 - 260 330 - 500 - 650 ~1.212 c f .0059 - .0079 - .0098 .0059 - .0079 - .0098 .0039 - .0059 - .0079 .0019 - .0039 - .0059 .0059 - .0079 - .0098 .0059 - .0079 - .0098 .014 - .016 - .018 Note: 1. The recommended hole depth is 2 x drill diameter. The depth is measured from the highest point of the hole on drilling in inclined surfaces. 2. The recommended cutting conditions are those for drilling on flat horizontal surfaces. 3. Adjust the feed rate according to the inclination angle when drilling on an inclined surface. 4. Set the feed rate at 70% or lower when the inclination angle is 30° or less. 5. Set the feed rate at 50% or lower when the inclination angle is larger than 30°. 6. This product is a drilling tool. Do not use it for traversing or helical milling.

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

499

500

1-800-950-5202 www.sumicarbide.com

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

INDEXABLE DRILLS Pages 501-526

Indexable Drills

INDEXABLE DRILLS

PAgES WDX Drills

WDX Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . 502 WDXT Insert Selction Guide. . . . . . . . . . . . . . . . . . . . . . . . 503 WDX 2XD - 5XD (INCH) & 4XD Side Port . . . . . . . 504-506 WDX 2XD - 5XD (METRIC) . . . . . . . . . . . . . . . . . . . . . . 507-508 WDXT Inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509 Cutting Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510-511 PDL/PCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512-515 SR Reamer Series SR Reamer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516-526

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

501

FEATURES & BENEFITS

WDX Features & Benefits

WDX

n Features & Benefits • New balanced design for stable drilling • Three chipbreakers available for superior chip control • Four-cornered insert design for easy tool management • New grades: DLC coated DL1500 inserts for aluminum and ACP100 for steel now available

Applications

Stable Drilling SumiDrill WDX type Slanted surface

Indexable Drills

Entrance

th dr

Smoo

illing

Half cylindrical

*Pre-drilled surface

External turning

Boring

*For pre-drilled surface: secondary OD must be at least 1/16 larger than drill diameter.

Exit

Hole Accuracy Comparison

Conventional Drill

0.8170

Diameter (inch)

Top of hole

0.8155

0.8140

The bottom 0.8125

The bottom

Unstable

0.8110

SumiDrill WDX type

Conventional Drill

Full 4 Corner Use Insert

Flat Bottom Surface

n Hardware Screw

Wrench Wrench

WDX0562DS075 to WDX0594DS075 WDX0625DS100 to WDX0687DS100 WDX0750DS100 to WDX0875DS100 WDX0937DS125 to WDX1125DS125 WDX1187DS125 to WDX1437DS150 WDX1500DS150 to WDX1750DS150 WDX1812DS150 to WDX2625DS150

502

Metric

Inch

Applicable Holders

WDX130DS20 to WDX150DS20 WDX155DS20 to WDX180DS25 WDX185DS25 to WDX225DS25 WDX230DS25 to WDX285DS32 WDX290DS32 to WDX360DS40 WDX370DS40 to WDX450DS40 WDX460DS40 to WDX680DS40

Phone: (800) 950-5202

BFTX01604N BFTX0204N BFTY02206 BFTX02506N BFTX03584 BFTX0511N BFTX0615N

TRX06 TRX06 TRD07 TRD08 TRD15 TRD20 TRD25

Recommended Recommended Tightening Tightening Torque Torque (N·m) (in / lbs) 0.3 0.5 1.0 1.5 3.5 5.0 5.0

w w w. s u m i c a rb i d e. co m

2.65 4.43 8.85 13.28 30.98 44.25 44.25

WDX Indexable Coolant Through Drills

Insert Selection guide

WDX

Insert Selection — WDX Type Insert Series Offers Wide Selection

Four material grades Grade

ACP300

ACP100

ACK300

DL1500

Steel (General Machining)

Steel (High-Speed Machining)

Stainless Steel

Cast Iron

Non-Ferrous Metal

H G .004

Type

.006

.008

.01

Feed Rate（IPR）

Steel

L type

ACP300 ACP100

・For machining SS400, SCM415, SCM420, etc. ・In case of chip control problem, high speed with low feed rate is recommended.

P K

LType

P M

P K

GType

HType

Steel

General Purpose

G type ACK300 ・For application where sereve flank wear may be caused by machining general alloy or alloy steal

H type ACP300

Steel

・For interrupted machining (at entrance/exit) of angled surfaces, reduce the feed rate (to approximately f 0.05) at each interruption.

Low Feed, Chip Management Type

L type ACK300

・Ideal to use when the cutting edge is weakened due to machining hardened material (heat treatment)

・In case of vibration due to burnt chips, reduce the feed rate.

Steel

DL1500

P M

Strong Edge Type

Improvement of chip control (low-carbon steel, etc.)

ACK300

P M

Steel

Low Feed, Chip Management Type

ACP300

Type

L Type .002

Ten possible combinations

ACP100

Indexable Drills

2nd Recommendation

Cutting Edge Strength

Work Material

Three types of chip breakers Large

・For low feed rate conditions

Steel

Reduction of initial chipping (caused by interrupted machining, machining hard material, etc.)

Steel

Lack of wear resistance

P M K N

General Purpose

2nd Recommendation

Steel

ACP300 ACP100 ACK300

Stainless Steel

For machining cast iron

G type

Cast Iron

For machining non-ferrous metals

DL1500

Non-Ferrous Metal

Stainless Steel

M K

Grade

Breaker

1st Recommendation

For machining general steel, alloy steel or stainless steel

Improvement of chip control

Cast Iron

Reduction of initial chipping (interrupted/high feed rate machining, etc.)

Cast Iron

Stainless Steel Low feed, chip management type

Strong Edge Type

L type ACP300

H type ACK300

ACP100

・Similar to steel machining, H Type ACK300 is ideal for interrupted machining on angled surfaces.

・L Type ACP300 is ideal to solve chip evacuation problem caused by low cutting speed and low feed rate due to facility reasons.

Phone: (800) 950-5202

・With strong edges, it is ideal for machining workpieces at high feed rate.

w w w. s u m i c a rb i d e. co m

503

2XD & 3XD-INCH

WDX Indexable

WDX L3 L2

L4 L1

ød

øDs

øDc

øDs

øDs L3 L2

Fig. 3

øDc

Fig. 2

øDc

Fig. 1

ød

Coolant Through Drills

L3 L2

L4 L1

Indexable Drills

Catalog Number WDX0562D2S075 WDX0594D2S075 WDX0625D2S100 WDX0656D2S100 WDX0687D2S100 WDX0750D2S100 WDX0787D2S100 WDX0812D2S100 WDX0875D2S100 WDX0937D2S125 WDX1000D2S125 WDX1062D2S125 WDX1125D2S125 WDX1187D2S125 WDX1250D2S125 WDX1312D2S150 WDX1375D2S150 WDX1437D2S150 WDX1500D2S150 WDX1562D2S150 WDX1625D2S150 WDX1687D2S150 WDX1750D2S150 WDX1812D2S150 WDX1875D2S150 WDX1937D2S150 WDX2000D2S150 WDX2125D2S150 WDX2250D2S150 WDX2375D2S150 WDX2500D2S150 WDX2625D2S150

• = USA Stocked item

Stock

SumiDrill WDX Bodies - 2XD - INCH øDc

ød

øDs

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

0.5625 0.5937 0.6250 0.6562 0.6875 0.7500 0.7870 0.8125 0.8750 0.9375 1.0000 1.0625 1.1250 1.1875 1.2500 1.3125 1.3750 1.4375 1.5000 1.5625 1.6250 1.6875 1.7500 1.8125 1.8750 1.9375 2.0000 2.1250 2.2500 2.3750 2.5000 2.6250

3.8330 3.8960 4.4590 4.5210 4.5830 4.7090 4.7830 4.8340 4.9590 5.2020 5.3270 5.9520 6.0770 6.3590 6.4840 6.7270 6.8520 6.9770 7.1020 7.2260 7.3520 7.4780 7.6020 7.7280 7.8520 7.9780 8.1020 8.3520 9.0750 9.3270 9.5750 9.8270

1.8330 1.8960 1.9590 2.0210 2.0830 2.2090 2.2830 2.3340 2.4590 2.7020 2.8270 2.9520 3.0770 3.3590 3.4840 3.7270 3.8520 3.9770 4.1020 4.2260 4.3520 4.4780 4.6020 4.7280 4.8520 4.9780 5.1020 5.3520 6.0750 6.3270 6.5750 6.8270

1.2420 1.3060 1.3680 1.4300 1.4920 1.6180 1.6920 1.7430 1.8680 1.9930 2.1180 2.2430 2.3680 2.5320 2.6570 2.7820 2.9070 3.0320 3.1570 3.2810 3.4070 3.5330 3.6570 3.7830 3.9070 4.0330 4.1570 4.4070 4.8150 5.0670 5.3150 5.5670

1.1020 1.1020 1.2600 1.2600 1.2600 1.2990 1.2990 1.2990 1.2990 1.6140 1.6140 1.6140 1.6140 1.9680 1.9680 2.1260 2.1260 2.1260 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490 2.1730 2.2950 2.4210 2.5470

0.7500 0.7500 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.2500 1.2500 1.2500 1.2500 1.2500 1.2500 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000

2.0000 2.0000 2.5000 2.5000 2.5000 2.5000 2.5000 2.5000 2.5000 2.5000 2.5000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000

Fig.

Screw

Wrench

Insert

BFTX01604N BFTX01604N BFTX0204N BFTX0204N BFTX0204N BFTY02206 BFTY02206 BFTY02206 BFTY02206 BFTX02506N BFTX02506N BFTX02506N BFTX02506N BFTX03584 BFTX03584 BFTX03584 BFTX03584 BFTX03584 BFTX0511N BFTX0511N BFTX0511N BFTX0511N BFTX0511N BFTX0615N BFTX0615N BFTX0615N BFTX0615N BFTX0615N BFTX0615N BFTX0615N BFTX0615N BFTX0615N

TRX06 TRX06 TRX06 TRX06 TRX06 TRD07 TRD07 TRD07 TRD07 TRD08 TRD08 TRD08 TRD08 TRX15 TRX15 TRX15 TRX15 TRX15 TRD20 TRD20 TRD20 TRD20 TRD20 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25

WDXT042004 WDXT042004 WDXT052504 WDXT052504 WDXT052504 WDXT063006 WDXT063006 WDXT063006 WDXT063006 WDXT073506 WDXT073506 WDXT073506 WDXT073506 WDXT094008 WDXT094008 WDXT094008 WDXT094008 WDXT094008 WDXT125012 WDXT125012 WDXT125012 WDXT125012 WDXT125012 WDXT156012 WDXT156012 WDXT156012 WDXT156012 WDXT156012 WDXT186012 WDXT186012 WDXT186012 WDXT186012

Screw

Wrench

Insert

TRX06 TRX06 TRX06 TRX06 TRX06 TRD07 TRD07 TRD07 TRD07 TRD08 TRD08 TRD08 TRD08 TRX15 TRX15 TRX15 TRX15 TRX15 TRD20 TRD20 TRD20 TRD20 TRD20 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25

Catalog Number WDX0562D3S075 WDX0594D3S075 WDX0625D3S100 WDX0656D3S100 WDX0687D3S100 WDX0750D3S100 WDX0787D3S100 WDX0812D3S100 WDX0875D3S100 WDX0937D3S125 WDX1000D3S125 WDX1062D3S125 WDX1125D3S125 WDX1187D3S125 WDX1250D3S125 WDX1312D3S150 WDX1375D3S150 WDX1437D3S150 WDX1500D3S150 WDX1562D3S150 WDX1625D3S150 WDX1687D3S150 WDX1750D3S150 WDX1812D3S150 WDX1875D3S150 WDX1937D3S150 WDX2000D3S150 WDX2125D3S150 WDX2250D3S150 WDX2375D3S150 WDX2500D3S150 WDX2625D3S150

Stock

SumiDrill WDX Bodies - 3XD - INCH øDc

ød

øDs

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

4.3950 4.4910 5.0840 5.1770 5.2700 5.4590 5.5700 5.6460 5.8340 6.1390 6.3270 7.0140 7.2020 7.5470 7.7340 8.0400 8.2270 8.4150 8.8780 9.0640 9.2530 9.4420 9.6280 9.8170 10.0030 10.1920 10.3780 10.7530 11.3270 11.7010 12.0750 12.4490

2.3950 2.4910 2.5840 2.6770 2.7700 2.9590 3.0700 3.1460 3.3340 3.6390 3.8270 4.0140 4.2020 4.5470 4.7340 5.0400 5.2270 5.4150 5.8780 6.0640 6.2530 6.4420 6.6280 6.8170 7.0030 7.1920 7.3780 7.7530 8.3270 8.7010 9.0750 9.4490

1.8040 1.9000 1.9930 2.0860 2.1790 2.3680 2.4790 2.5560 2.7430 2.9310 3.1180 3.3060 3.4930 3.7200 3.9070 4.0950 4.2820 4.4700 4.6970 4.8830 5.0720 5.2610 5.4470 5.6360 5.8820 6.0110 6.1970 6.5720 7.0670 7.4410 7.8150 8.1890

Fig.

• = USA Stocked item 504

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

4XD & 5XD-INCH

WDX Indexable

WDX

L3 L2

L4 L1

ød

øDs

øDc

øDs

øDs L3 L2

Fig. 3

øDc

Fig. 2

øDc

Fig. 1

ød

Coolant Through Drills

L3 L2

L4 L1

Catalog Number

øDc

ød

øDs

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

4.9570 5.0850 5.7090 5.8330 5.9570 6.2090 6.3570 6.4590 6.7090 7.0770 7.3270 8.0770 8.3270 8.7340 8.9840 9.3520 9.6020 9.8520 10.3780 10.6260 10.8780 11.1300 11.3780 11.6300 11.8780 12.1300 12.3780 12.8780 13.5750 14.0750 14.5750

2.9570 3.0850 3.2090 3.3330 3.4570 3.7090 3.8570 3.9590 4.2090 4.5770 4.8270 5.0770 5.3270 5.7340 5.9840 6.3520 6.6020 6.8520 7.3780 7.6260 7.8780 8.1300 8.3780 8.6300 8.8780 9.1300 9.3780 9.8780 10.5750 11.0750 11.5750

2.3660 2.4940 2.6180 2.7420 2.8660 3.1180 3.2660 3.3680 3.6180 3.8680 4.1180 4.3680 4.6180 4.9070 5.1570 5.4070 5.6570 5.9070 6.1970 6.4450 6.6970 6.9490 7.1970 7.4490 7.6970 7.9490 8.1970 8.6970 9.3150 9.8150 10.3150

• = USA Stocked item

Fig.

Screw

Wrench

Insert

TRX06 TRX06 TRX06 TRX06 TRX06 TRD07 TRD07 TRD07 TRD07 TRD08 TRD08 TRD08 TRD08 TRX15 TRX15 TRX15 TRX15 TRX15 TRD20 TRD20 TRD20 TRD20 TRD20 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25

Indexable Drills

WDX0562D4S075 WDX0594D4S075 WDX0625D4S100 WDX0656D4S100 WDX0687D4S100 WDX0750D4S100 WDX0787D4S100 WDX0812D4S100 WDX0875D4S100 WDX0937D4S125 WDX1000D4S125 WDX1062D4S125 WDX1125D4S125 WDX1187D4S125 WDX1250D4S125 WDX1312D4S150 WDX1375D4S150 WDX1437D4S150 WDX1500D4S150 WDX1562D4S150 WDX1625D4S150 WDX1687D4S150 WDX1750D4S150 WDX1812D4S150 WDX1875D4S150 WDX1937D4S150 WDX2000D4S150 WDX2125D4S150 WDX2250D4S150 WDX2375D4S150 WDX2500D4S150

Stock

SumiDrill WDX Bodies - 4XD - INCH

Catalog Number WDX0562D5S075 WDX0594D5S075 WDX0625D5S100 WDX0656D5S100 WDX0687D5S100 WDX0750D5S100 WDX0787D5S100 WDX0812D5S100 WDX0875D5S100 WDX0937D5S125 WDX1000D5S125 WDX1062D5S125 WDX1125D5S125 WDX1187D5S125 WDX1250D5S125 WDX1312D5S150 WDX1375D5S150 WDX1437D5S150 WDX1500D5S150 WDX1562D5S150 WDX1625D5S150 WDX1687D5S150 WDX1750D5S150 WDX1812D5S150 WDX1875D5S150 WDX1937D5S150 WDX2000D5S150 WDX2125D5S150

Stock

SumiDrill WDX Bodies - 5XD* - INCH øDc

ød

øDs

l l l l l l l l l l l l l l l l l l l l l l l l l l l l

0.5620 0.5940 0.6250 0.6560 0.6870 0.7500 0.7870 0.8120 0.8750 0.9370 1.0000 1.0620 1.1250 1.1870 1.2500 1.3120 1.3750 1.4370 1.5000 1.5620 1.6250 1.6870 1.7500 1.8120 1.8750 1.9370 2.0000 2.1250

5.5190 5.6790 6.3340 6.4890 6.6440 6.9590 7.1440 7.2690 7.5840 8.0120 8.3270 9.1370 9.4520 9.9200 10.2350 10.6630 10.9780 11.2880 11.8780 12.1880 12.5030 12.8130 13.1280 13.4380 13.7530 14.0630 14.3780 15.0030

3.5190 3.6790 3.8340 3.9890 4.1440 4.4590 4.6440 4.7690 5.0840 5.5120 5.8270 6.1370 6.4520 6.9200 7.2350 7.6630 7.9780 8.2880 8.8780 9.1880 9.5030 9.8130 10.1280 10.4380 10.7530 11.0630 11.3780 12.0030

2.9280 3.0880 3.2430 3.3980 3.5530 3.8680 4.0530 4.1780 4.4930 4.8030 5.1180 5.4280 5.7430 6.0930 6.4080 6.7180 7.0330 7.3430 7.6970 8.0070 8.3220 8.6320 8.9470 9.2570 9.5720 9.8820 10.1970 10.8220

1.1020 1.1020 1.2600 1.2600 1.2600 1.2990 1.2990 1.2990 1.2990 1.6140 1.6140 1.6140 1.6140 1.9680 1.9680 2.1260 2.1260 2.1260 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490 1.9490

0.7500 0.7500 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 1.2500 1.2500 1.2500 1.2500 1.2500 1.2500 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000 1.5000

2.0000 2.0000 2.5000 2.5000 2.5000 2.5000 2.5000 2.5000 2.5000 2.5000 2.5000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000 3.0000

• = USA Stocked item

Fig.

Screw

Wrench

Insert

TRX06 TRX06 TRX06 TRX06 TRX06 TRD07 TRD07 TRD07 TRD07 TRD08 TRD08 TRD08 TRD08 TRX15 TRX15 TRX15 TRX15 TRX15 TRD20 TRD20 TRD20 TRD20 TRD20 TRD25 TRD25 TRD25 TRD25 TRD25

Coolant Sleeve SLV075

SLV1000

SLV1250 SLV1250L

SLV1500

*NOTE: Coolant adapter sleeves for lathes are available upon request.

** 5XD WDX Drills have 2 coolant holes in the back of the drill and no single threaded port see pg. 509 for Coolant Adapter Info

Phone: (8 0 0 ) 9 5 0 -5 2 0 2

w w w.s um ic a rb id e.co m

505

4XD Side Port - INCH

WDX Indexable

WDX

Coolant Through Drills

Sumitomo Electric Carbide, Inc. is now ofering WDX-L Indexable Drill with side port coolant. Due to not all spindles being coolant-thru, the WDX-L allows for customers to use coolant through the side port.

Features & Benefits

Ød

• Diameters available in 0.5625" to 2.5000" • WDX-L uses WDXT inserts (same as WDX style) • Available in 4XD style

Figure 2 ød

øDs

øDc

Indexable Drills

ØDs

ØDc

Figure 1

L3 L2

L4 L1

L3 L2

506

Catalog Number WDX0562D4S100-L WDX0594D4S100-L WDX0625D4S100-L WDX0656D4S100-L WDX0687D4S100-L WDX0750D4S100-L WDX0787D4S100-L WDX0812D4S100-L WDX0875D4S100-L WDX0937D4S125-L WDX1000D4S125-L WDX1062D4S125-L WDX1125D4S125-L WDX1187D4S125-L WDX1250D4S125-L WDX1312D4S150-L WDX1375D4S150-L WDX1437D4S150-L WDX1500D4S150-L WDX1562D4S150-L WDX1625D4S150-L WDX1687D4S150-L WDX1750D4S150-L WDX1812D4S150-L WDX1875D4S150-L WDX1937D4S150-L WDX2000D4S150-L WDX2125D4S150-L WDX2250D4S150-L WDX2375D4S150-L WDX2500D4S150-L

Stock

SumiDrill WDX Bodies - 4XD Side Port - INCH øDc

ød

øDs

Screw

Wrench

Insert

Pipe Plug

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

5.350 5.478 6.181 6.305 6.429 6.681 6.829 6.931 7.181 7.549 7.799 8.549 8.799 9.206 9.456 9.824 10.074 10.324 10.850 11.098 11.350 11.602 11.850 12.102 12.350 12.602 12.850 13.350 14.047 14.547 15.047

3.350 3.478 3.681 3.805 3.929 4.181 4.329 4.431 4.681 5.049 5.299 5.549 5.799 6.206 6.456 6.824 7.074 7.324 7.850 8.098 8.350 8.602 8.850 9.102 9.350 9.602 9.850 10.350 11.047 11.547 12.047

2.366 2.494 2.618 2.742 2.866 3.118 3.266 3.368 3.618 3.868 4.118 4.368 4.618 4.907 5.157 5.407 5.657 5.907 6.197 6.445 6.697 6.949 7.197 7.449 7.697 7.949 8.197 8.697 9.315 9.815 10.315

1.102 1.102 1.260 1.260 1.260 1.299 1.299 1.299 1.299 1.614 1.614 1.614 1.614 1.968 1.968 2.126 2.126 2.126 1.949 1.949 1.949 1.949 1.949 1.949 1.949 1.949 1.949 1.949 2.173 2.295 2.421

1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500

2.000 2.000 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000

TRX06 TRX06 TRX06 TRX06 TRX06 TRD07 TRD07 TRD07 TRD07 TRD08 TRD08 TRD08 TRD08 TRX15 TRX15 TRX15 TRX15 TRX15 TRD20 TRD20 TRD20 TRD20 TRD20 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25 TRD25

XP02 XP02 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04 XP04

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

Fig.

WDX Indexable

2XD & 3XD- Metric

Coolant Through Drills

WDX

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Stock

øDc

ℓ1

ℓ

« 13.0

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 62 63 64 66 68 70 72 74 76 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111 113 115 120 122 124 126 128 130 132 134 136 138 140 142 144

« 13.5 89 45 « 14.0 90 46 « 14.5 91 47 « 15.0 92 48 « 15.5 93 49 « 16.0 94 50 « 16.5 95 51 « 17.0 96 52 « 17.5 109 53 « 18.0 110 54 « 18.5 111 55 « 19.0 112 56 « 19.5 113 57 « 20.0 114 58 « 20.5 115 59 « 21.0 116 60 « 21.5 117 61 « 22.0 118 62 « 22.5 119 63 « 23.0 123 67 « 23.5 124 68 « 24.0 125 69 « 24.5 126 70 « 25.0 127 71 « 25.5 134 74 « 26.0 135 75 « 26.5 136 76 « 27.0 137 77 « 27.5 138 78 « 28.0 139 79 « 28.5 140 80 « 29.0 143 83 « 29.5 144 84 « 30.0 158 88 « 31.0 160 90 « 32.0 162 92 « 33.0 164 94 « 34.0 166 96 « 35.0 168 98 « 36.0 170 100 « 37.0 179 109 « 38.0 181 111 « 39.0 183 113 « 40.0 185 115 « 41.0 187 117 « 42.0 189 119 « 43.0 191 121 « 44.0 193 123 « 45.0 195 125 « 46.0 197 127 « 47.0 199 129 « 48.0 201 131 « 49.0 203 133 « 50.0 205 135 « 51.0 207 137 « 52.0 209 139 « 53.0 211 141 « 54.0 213 143 « 55.0 215 145 « 56.0 222 152 « 57.0 224 154 « 58.0 226 156 « 59.0 228 158 « 60.0 230 160 « 61.0 232 162 « 62.0 234 164 « 63.0 236 166 « 64.0 238 168 « 65.0 240 170 « 66.0 242 172 « 67.0 244 174 « 68.0 246 176 « = Worldwide Warehouse item

øD1 øDs

ℓs

Insert Fig.

28.0

WDXT 042004

30.0

32.0

WDXT 052504

1 33.0

37.0

WDXT 063006

WDXT 073506 41.0

50.0

54.0

WDXT 70 094008

49.5

WDXT 125012

WDXT 70 156012

49.5

50.5 51.5 52.5 53.5 54.0 55.0 56.0 57.0 58.0 59.0 60.0 61.0 62.0 63.0 64.0 65.0 66.0

3 40

WDXT 70 186012

Phone: (800) 950-5202

Catalog Number WDX130D3S20 WDX135D3S20 WDX140D3S20 WDX145D3S20 WDX150D3S20 WDX155D3S20 WDX160D3S20 WDX165D3S20 WDX170D3S20 WDX175D3S25 WDX180D3S25 WDX185D3S25 WDX190D3S25 WDX195D3S25 WDX200D3S25 WDX205D3S25 WDX210D3S25 WDX215D3S25 WDX220D3S25 WDX225D3S25 WDX230D3S25 WDX235D3S25 WDX240D3S25 WDX245D3S25 WDX250D3S25 WDX255D3S32 WDX260D3S32 WDX265D3S32 WDX270D3S32 WDX275D3S32 WDX280D3S32 WDX285D3S32 WDX290D3S32 WDX295D3S32 WDX300D3S40 WDX310D3S40 WDX320D3S40 WDX330D3S40 WDX340D3S40 WDX350D3S40 WDX360D3S40 WDX370D3S40 WDX380D3S40 WDX390D3S40 WDX400D3S40 WDX410D3S40 WDX420D3S40 WDX430D3S40 WDX440D3S40 WDX450D3S40 WDX460D3S40 WDX470D3S40 WDX480D3S40 WDX490D3S40 WDX500D3S40 WDX510D3S40 WDX520D3S40 WDX530D3S40 WDX540D3S40 WDX550D3S40 WDX560D3S40 WDX570D3S40 WDX580D3S40 WDX590D3S40 WDX600D3S40 WDX610D3S40 WDX620D3S40 WDX630D3S40 WDX640D3S40 WDX650D3S40 WDX660D3S40 WDX670D3S40 WDX680D3S40

øDc

ℓ1

ℓ

øD1 øDs

ℓs

Insert Fig.

28.0

WDXT 042004

30.0

32.0

« 13.0 101.0 57.0 42.0

« 13.5 102.5 58.5 « 14.0 104.0 60.0 « 14.5 105.5 61.5 « 15.0 107.0 63.0 « 15.5 108.5 64.5 « 16.0 110.0 66.0 « 16.5 111.5 67.5 « 17.0 113.0 69.0 « 17.5 126.5 70.5 « 18.0 128.0 72.0 « 18.5 129.5 73.5 « 19.0 131.0 75.0 « 19.5 132.5 76.5 « 20.0 134.0 78.0 « 20.5 135.5 79.5 « 21.0 137.0 81.0 « 21.5 138.5 82.5 « 22.0 140.0 84.0 « 22.5 141.5 85.5 « 23.0 146.0 90.0 « 23.5 147.5 91.5 « 24.0 149.0 93.0 « 24.5 150.5 94.5 « 25.0 152.0 96.0 « 25.5 159.5 99.5 « 26.0 161.0 101.0 « 26.5 162.5 102.5 « 27.0 164.0 104.0 « 27.5 165.5 105.5 « 28.0 167.0 107.0 « 28.5 168.5 108.5 « 29.0 172.0 112.0 « 29.5 173.5 113.5 « 30.0 188.0 118.0 « 31.0 191.0 121.0 « 32.0 194.0 124.0 « 33.0 197.0 127.0 « 34.0 200.0 130.0 « 35.0 203.0 133.0 « 36.0 206.0 136.0 « 37.0 216.0 146.0 « 38.0 219.0 149.0 « 39.0 222.0 152.0 « 40.0 225.0 155.0 « 41.0 228.0 158.0 « 42.0 231.0 161.0 « 43.0 234.0 164.0 « 44.0 237.0 167.0 « 45.0 240.0 170.0 « 46.0 243.0 173.0 « 47.0 246.0 176.0 « 48.0 249.0 179.0 « 49.0 252.0 182.0 « 50.0 255.0 185.0 « 51.0 258.0 188.0 « 52.0 261.0 191.0 « 53.0 264.0 194.0 « 54.0 267.0 197.0 « 55.0 270.0 200.0 « 56.0 278.0 208.0 « 57.0 281.0 211.0 « 58.0 284.0 214.0 « 59.0 287.0 217.0 « 60.0 290.0 220.0 « 61.0 293.0 223.0 « 62.0 296.0 226.0 « 63.0 299.0 229.0 « 64.0 302.0 232.0 « 65.0 305.0 235.0 « 66.0 308.0 238.0 « 67.0 311.0 241.0 « 68.0 314.0 244.0 « = Worldwide Warehouse item

43.5 45.0 46.5 48.0 49.5 51.0 52.5 54.0 55.5 57.0 58.5 60.0 61.5 63.0 64.5 66.0 67.5 69.0 70.5 72.0 73.5 75.0 76.5 78.0 79.5 81.0 82.5 84.0 85.5 87.0 88.5 91.0 92.5 94.0 97.0 100.0 103.0 106.0 109.0 112.0 116.0 119.0 122.0 125.0 128.0 131.0 134.0 137.0 140.0 143.0 146.0 149.0 152.0 155.0 158.0 161.0 164.0 167.0 170.0 176.0 179.0 182.0 185.0 188.0 191.0 194.0 197.0 200.0 203.0 206.0 209.0 212.0

WDXT 052504

4 33.0

37.0

Indexable Drills

Catalog Number WDX130D2S20 WDX135D2S20 WDX140D2S20 WDX145D2S20 WDX150D2S20 WDX155D2S20 WDX160D2S20 WDX165D2S20 WDX170D2S20 WDX175D2S25 WDX180D2S25 WDX185D2S25 WDX190D2S25 WDX195D2S25 WDX200D2S25 WDX205D2S25 WDX210D2S25 WDX215D2S25 WDX220D2S25 WDX225D2S25 WDX230D2S25 WDX235D2S25 WDX240D2S25 WDX245D2S25 WDX250D2S25 WDX255D2S32 WDX260D2S32 WDX265D2S32 WDX270D2S32 WDX275D2S32 WDX280D2S32 WDX285D2S32 WDX290D2S32 WDX295D2S32 WDX300D2S40 WDX310D2S40 WDX320D2S40 WDX330D2S40 WDX340D2S40 WDX350D2S40 WDX360D2S40 WDX370D2S40 WDX380D2S40 WDX390D2S40 WDX400D2S40 WDX410D2S40 WDX420D2S40 WDX430D2S40 WDX440D2S40 WDX450D2S40 WDX460D2S40 WDX470D2S40 WDX480D2S40 WDX490D2S40 WDX500D2S40 WDX510D2S40 WDX520D2S40 WDX530D2S40 WDX540D2S40 WDX550D2S40 WDX560D2S40 WDX570D2S40 WDX580D2S40 WDX590D2S40 WDX600D2S40 WDX610D2S40 WDX620D2S40 WDX630D2S40 WDX640D2S40 WDX650D2S40 WDX660D2S40 WDX670D2S40 WDX680D2S40

Stock

SumiDrill WDX Bodies - 3XD - METRIC

SumiDrill WDX Bodies - 2XD - METRIC

WDXT 063006

WDXT 073506 41.0

50.0

54.0

WDXT 70 094008

49.5

WDXT 125012

WDXT 156012

WDXT 70 186012

49.5

50.5 51.5 52.5 53.5 54.0 55.0 56.0 57.0 58.0 59.0 60.0 61.0 62.0 63.0 64.0 65.0 66.0

w w w. s u m i c a rb i d e. co m

507

4XD & 5XD - METRIC

WDX Indexable

WDX

Coolant Through Drills Fig. 1

Fig. 2

Indexable Drills

ℓ1

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « «

13.5 14.0 14.5 15.0 15.5 16.0 16.5 17.0 17.5 18.0 18.5 19.0 19.5 20.0 20.5 21.0 21.5 22.0 22.5 23.0 23.5 24.0 24.5 25.0 25.5 26.0 26.5 27.0 27.5 28.0 28.5 29.0 29.5 30.0 31.0 32.0 33.0 34.0 35.0 36.0 37.0 38.0 39.0 40.0 41.0 42.0 43.0 44.0 45.0 46.0 47.0 48.0 49.0 50.0 51.0 52.0 53.0 54.0 55.0 56.0 57.0 58.0 59.0 60.0 61.0 62.0 63.0

116 118 120 122 124 126 128 130 144 146 148 150 152 154 156 158 160 162 164 169 171 173 175 177 185 187 189 191 193 195 197 201 203 218 222 226 230 234 238 242 253 257 261 265 269 273 277 281 285 289 293 297 301 305 309 313 317 321 325 334 338 342 346 350 354 358 362

72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 113 115 117 119 121 125 127 129 131 133 135 137 141 143 148 152 156 160 164 168 172 183 187 191 195 199 203 207 211 215 219 223 227 231 235 239 243 247 251 255 264 268 272 276 280 284 288 292

ℓ 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111 113 115 117 120 122 124 128 132 136 140 144 148 153 157 161 165 169 173 177 181 185 189 193 197 201 205 209 213 217 221 225 232 236 240 244 248 252 256 260

øD1 øDs

28.0

ℓs

30.0

32.0

Insert Fig.

WDXT 042004

WDXT 052504

1 33.0

37.0

WDXT 063006

56 WDXT 073506

41.0

50.0

54.0

WDXT 094008

Catalog Number

øDc

ℓ1

WDX 130D5S20 « 13.0 127.0 83.0 WDX 135D5S20 « 13.5 129.5 85.5 WDX 140D5S20 « 14.0 132.0 88.0 WDX 145D5S20 « 14.5 134.5 90.5 WDX 150D5S20 « 15.0 137.0 93.0 WDX 155D5S20 « 15.5 139.5 95.5 WDX 160D5S20 « 16.0 142.0 98.0 WDX 165D5S20 « 16.5 144.5 100.5 WDX 170D5S20 « 17.0 147.0 103.0 WDX 175D5S25 « 17.5 161.5 105.5 WDX 180D5S25 « 18.0 164.0 108.0 WDX 185D5S25 « 18.5 166.5 110.5 WDX 190D5S25 « 19.0 169.0 113.0 WDX 195D5S25 « 19.5 171.5 115.5 WDX 200D5S25 « 20.0 174.0 118.0 WDX 205D5S25 « 20.5 176.5 120.5 WDX 210D5S25 « 21.0 179.0 123.0 WDX 215D5S25 « 21.5 181.5 125.5 WDX 220D5S25 « 22.0 184.0 128.0 WDX 225D5S25 « 22.5 186.5 130.5 WDX 230D5S25 « 23.0 192.0 136.0 WDX 235D5S25 « 23.5 194.5 138.5 WDX 240D5S25 « 24.0 197.0 141.0 WDX 245D5S25 « 24.5 199.5 143.5 WDX 250D5S25 « 25.0 202.0 146.0 WDX 260D5S32 « 26.0 213.0 153.0 WDX 270D5S32 « 27.0 218.0 158.0 WDX 280D5S32 « 28.0 223.0 163.0 WDX 290D5S32 « 29.0 230.0 170.0 WDX 300D5S32 « 30.0 238.0 178.0 WDX 310D5S32 « 31.0 243.0 183.0 WDX 320D5S32 « 32.0 248.0 188.0 WDX 300D5S40 « 30.0 248.0 178.0 WDX 310D5S40 « 31.0 253.0 183.0 WDX 320D5S40 « 32.0 258.0 188.0 WDX 330D5S40 « 33.0 263.0 193.0 WDX 340D5S40 « 34.0 268.0 198.0 WDX 350D5S40 « 35.0 273.0 203.0 WDX 360D5S40 « 36.0 278.0 208.0 « = Worldwide Warehouse item

ℓ

68.0 70.5 73.0 75.5 78.0 80.5 83.0 85.5 88.0 90.5 93.0 95.5 98.0 100.5 103.0 105.5 108.0 110.5 113.0 115.5 118.0 120.5 123.0 125.5 128.0 133.0 138.0 143.0 149.0 154.0 159.0 164.0 154.0 159.0 164.0 169.0 174.0 179.0 184.0

øD1 øDs

ℓs

28.0 20.0 44.0

Insert Fig.

WDXT 042004 SLV20M

30.0 20.0 44.0

WDXT 052504

32.0 25.0 56.0 1 33.0 25.0 56.0

WDXT 063006 SLV25M

37.0 25.0 56.0 WDXT 073506 41.0

60.0

50.0 32.0

SLV32M 60.0 2 WDXT 094008

54.0 40.0 70.0

SLV40M

*NOTE: Coolant adapter sleeves for lathes are available upon request. ** : Coolant adapter sleeves sold separately 49.5

WDXT 125012

WDXT 156012

*** 5XD WDX Drills have 2 coolant holes in the back of the drill and no single threaded port

see next page (pg. 509) for Coolant Adapter Info

49.5

50.5 51.5 52.5 53.5 54.0 55.0 56.0 57.0 58.0 59.0 60.0 61.0

3 40

WDXT 186012

« = Worldwide Warehouse item

508

Coolant Sleeve**

øDc

« 13.0 114 70

SumiDrill WDX Bodies - 5XD - METRIC Stock

Catalog Number WDX130D4S20 WDX135D4S20 WDX140D4S20 WDX145D4S20 WDX150D4S20 WDX155D4S20 WDX160D4S20 WDX165D4S20 WDX170D4S20 WDX175D4S25 WDX180D4S25 WDX185D4S25 WDX190D4S25 WDX195D4S25 WDX200D4S25 WDX205D4S25 WDX210D4S25 WDX215D4S25 WDX220D4S25 WDX225D4S25 WDX230D4S25 WDX235D4S25 WDX240D4S25 WDX245D4S25 WDX250D4S25 WDX255D4S32 WDX260D4S32 WDX265D4S32 WDX270D4S32 WDX275D4S32 WDX280D4S32 WDX285D4S32 WDX290D4S32 WDX295D4S32 WDX300D4S40 WDX310D4S40 WDX320D4S40 WDX330D4S40 WDX340D4S40 WDX350D4S40 WDX360D4S40 WDX370D4S40 WDX380D4S40 WDX390D4S40 WDX400D4S40 WDX410D4S40 WDX420D4S40 WDX430D4S40 WDX440D4S40 WDX450D4S40 WDX460D4S40 WDX470D4S40 WDX480D4S40 WDX490D4S40 WDX500D4S40 WDX510D4S40 WDX520D4S40 WDX530D4S40 WDX540D4S40 WDX550D4S40 WDX560D4S40 WDX570D4S40 WDX580D4S40 WDX590D4S40 WDX600D4S40 WDX610D4S40 WDX620D4S40 WDX630D4S40

Stock

SumiDrill WDX Bodies - 4XD - METRIC

Fig. 3

Phone: (8 0 0 ) 9 5 0 -5 2 0 2

w w w.s um ic a rb id e.co m

INSERTS & Adapter Sleeves

WDX Indexable

WDX

Coolant Through Drills SumiDrill WDX Inserts

L-Type

Fig. 4

Fig. 3 L

G-Type

Fig. 5

H-Type

T Stock ACP100

ACP300

ACK300

WDXT042004-L WDXT042004-G WDXT042004-H WDXT052504-L WDXT052504-G WDXT052504-H WDXT063006-L WDXT063006-G WDXT063006-H WDXT073506-L WDXT073506-G WDXT073506-H WDXT094008-L WDXT094008-G WDXT094008-H WDXT125012-L WDXT125012-G WDXT125012-H WDXT156012-L WDXT156012-G WDXT156012-H WDXT186012-L WDXT186012-G WDXT186012-H

l l l l l l l l l l l l l l l l l l l l l l l l

DL1500 l

Fig. 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5 3 4 5

WDX Body

0.1654

0.0788

0.0157

WDX0562D□ ~ WDX0594D□

0.1969

0.0984

0.0157

WDX0625D□ ~ WDX0687D□

0.2362

0.1181

0.0236

WDX0750D□ ~ WDX0875D□

0.2953

0.1378

0.0236

WDX0937D□ ~ WDX1125D□

0.3780

0.1575

0.0315

WDX1187D□ ~ WDX1437D□

0.4882

0.1969

0.0472

WDX1500D□ ~ WDX1750D□

0.5984

0.2362

0.0472

WDX1813D□ ~ WDX2125D□

0.7087

0.2362

0.0472

WDX2250D□ ~ WDX2625D□

Indexable Drills

Catalog Number

"F" "E" "G"

Ø "C" Ø "B"

Ø "D"

Coolant Adapter Sleeves

Product Code

SLV075

.750

1.949

1.500

2.000

3.000

0.280

SLV1000 SLV1250 SLV1250L SLV1500

1.000 1.250 1.250 1.500

1.949 1.949 1.949 2.500

1.500 1.500 1.500 2.000

2.500 2.500 3.000 3.000

3.000 3.000 3.000 3.000

0.280 0.280 0.780 0.780

SLV20M SLV25M SLV32M SLV40M

20 mm 25 mm 32 mm 40 mm

1.949 1.949 1.949 2.500

1.500 1.500 1.500 2.000

2.000 2.500 2.500 3.000

3.000 3.000 3.000 3.000

0.280 0.280 0.280 0.780

Phone: (8 0 0 ) 9 5 0 -5 2 0 2

1/8 NPT

w w w.s um ic a rb id e.co m

509

Cutting Conditions

WDX Indexable

WDX WDX

Coolant Through Drills

Work Material

Hardness Chip HB Breaker <190

Low Carbon Steel

190 ~ 250 250 ~ 300

P 180 ~ 275 Medium Carbon Steel 275 ~ 350

Indexable Drills

Alloy Steel

S N

WDX

.003 - .008

.005 - .010

.002 - .004

.002 - .005

.003 - .006

.006 - .012 N/A

ACP300

400 - 700

.003 - .009

.004 - .010

.005 - .010

.006 - .012

ACP300

400 - 700

.002 - .004

.002 - .005

.003 - .006

N/A .004 - .010

ACP300

350 - 550

.003 - .007

.003 - .008

.004 - .009

ACP300

350 - 525

.002 - .004

.003 - .005

N/A

ACP300

350 - 700

.002 - .007

.003 - .008

.005 - .010

.006 - .010

ACP300

350 - 650

.002 - .004

.002 - .005

.003 - .006

N/A

ACP300

300 - 500

.002 - .006

.003 - .007

.004 - .008

.006 - .009

ACP300

300 - 500

.002 - .003

.002 - .004

.003 - .005

N/A

ACP300

350 - 650

.003 - .006

.003 - .008

.006 - .010

.006 - .012

ACP300

300 - 450

.002 - .004

.003 - .005

.003- .006

N/A .006 - .012

ACP300

400 - 650

.003 - .007

.003 - .008

.005 - .010

ACP300

325 - 500

.002 - .006

.003 - .006

.004 - .008

.006 - .010

400 Martensitic Stainless Steel

160

ACP300

400 - 650

.003 - .007

.003 - .008

.004 - .010

.006 - .012

240

ACP300

325 - 600

.002 - .006

.003 - .006

.004 - .008

.006 - .010

ACK300

400 - 650

.004 - .008

.004 - .012

.006 - .014

.006 - .017

Cast Iron Ductile Iron

ACK300

300 - 500

.004 - .008

.004 - .012

.006 - .014

.006 - .017

ACP300

80 - 250

.002 - .005

.003 - .007

.003 - .008

.003 - .010

Aluminum alloy

DL1500

650 - 1200

.003 - .006

.003 - .007

.004 - .008

.005 - .010

Copper Alloy

DL1500

600 - 900

.003 - .006

.003 - .007

.004 - .008

.005 - .010

Exotic Alloys

200 ~ 375

Hardness Chip HB Breaker

190 ~ 250 250 ~ 350 180 ~ 275

Medium Carbon Steel 275 ~ 350

Insert Grade

Feed Rate - IPR (Inches per revolution) Cutting Speed SFM ø0.562 - ø1.00 ø1.062 - ø1.50 ø1.56 - ø2.125 ø2.25 - ø2.625

ACP300

450 - 780

.002 - .006

.003 - .008

.005 - .010

.006 - .012

ACP300

450 - 750

.002 - .004

.002 - .005

.003 - .006

N/A .006 - .012

ACP300

400 - 700

.003 - .009

.004 - .010

.005 - .010

ACP300

400 - 700

.002 - .004

.002 - .005

.003 - .006

N/A

ACP300

350 - 550

.003 - .007

.003 - .008

.004 - .009

.004 - .010

ACP300

350 - 525

.002 - .004

.003 - .005

N/A

ACP300

350 - 700

.002 - .007

.003 - .008

.005 - .010

.006 - .010

ACP300

350 - 650

.002 - .004

.002 - .005

.003 - .006

N/A

ACP300

300 - 500

.002 - .006

.003 - .007

.004 - .008

.006 - .009

ACP300

300 - 500

.002 - .003

.002 - .004

.003 - .005

N/A .006 - .012

ACP300

350 - 650

.003 - .006

.003 - .008

.006 - .010

ACP300

300 - 450

.002 - .004

.003 - .005

.003- .006

N/A

300 Austenitic Stainless Steel

160

ACP300

400 - 650

.003 - .007

.003 - .008

.005 - .010

.006 - .012

280

ACP300

325 - 500

.002 - .006

.003 - .006

.004 - .008

.006 - .010

400 Martensitic Stainless Steel

160

400 - 650

.003 - .007

.003 - .008

.004 - .010

.006 - .012

240

ACP300

325 - 600

.002 - .006

.003 - .006

.004 - .008

.006 - .010

ACK300

400 - 650

.004 - .008

.004 - .012

.006 - .014

.006 - .017

Alloy Steel

510

.002 - .006

450 - 750

450 - 780

ACP300

Low Carbon Steel

ACP300

280

<190

160

Work Material

Feed Rate - IPR (Inches per revolution) Cutting Speed SFM ø0.562 - ø1.00 ø1.062 - ø1.50 ø1.56 - ø2.125 ø2.25 - ø2.625

300 Austenitic Stainless Steel M

200 ~ 350

Insert Grade

200 ~ 350

Cast Iron Ductile Iron

ACK300

300 - 500

.004 - .008

.004 - .012

.006 - .014

.006 - .017

ACP300

80 - 250

.002 - .005

.003 - .007

.003 - .008

.003 - .010

Aluminum alloy

DL1500

650 - 1200

.003 - .006

.003 - .007

.004 - .008

.005 - .010

Copper Alloy

DL1500

600 - 900

.003 - .006

.003 - .007

.004 - .008

.005 - .010

Exotic Alloys

200 ~ 375

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

WDX Indexable Coolant Through Drills

WDX

Work Material

Hardness Chip HB Breaker <190

Low Carbon Steel

190 ~ 250 250 ~ 350

P 180 ~ 275 Medium Carbon Steel 275 ~ 350 4D

Alloy Steel

WDX

.002 - .004

.003 - .006

.004 - .007

450 - 750

.002 - .004

.003 - .005

.004 - .008 N/A

ACP300

400 - 700

.003 - .006

.003 - .007

.005 - .008

.004 - .009

ACP300

400 - 700

.002 - .004

.002 - .005

.003 - .006

N/A

ACP300

350 - 550

.003 - .006

.003 - .007

.004 - .008

ACP300

350 - 525

.002 - .004

.003 - .005

N/A

ACP300

350 - 700

.003 - .006

.003 - .008

.004 - .008

.006 - .010

ACP300

350 - 650

.002 - .004

.002 - .005

.003 - .005

N/A

ACP300

300 - 500

.003 - .005

.003 - .007

.004 - .008

.005 - .009

ACP300

300 - 500

.002 - .003

.002 - .004

.003 - .005

N/A

ACP300

350 - 650

.003 - .006

.003 - .008

.004 - .008

.006 - .010

ACP300

300 - 450

.002 - .004

.003 - .005

.003- .006

N/A

ACP300

400 - 650

.003 - .006

.003 - .007

.005 - .008

.005 - .009

ACP300

325 - 500

.002 - .005

.003 - .005

.004 - .006

.004 - .008

400 Martensitic Stainless Steel

160

ACP300

400 - 650

.003 - .006

.003 - .007

.004 - .008

.006 - .010

240

ACP300

325 - 600

.002 - .005

.003 - .005

.004 - .006

.005 - .008

ACK300

400 - 650

.004 - .008

.004 - .012

.006 - .012

.006 - .014

Cast Iron Ductile Iron

ACK300

300 - 500

.004 - .008

.004 - .012

.006 - .012

.006 - .014

ACP300

80 - 250

.002 - .004

.002 - .005

.003 - .006

.004 - .007

Aluminum alloy

DL1500

650 - 1200

.003 - .006

.003 - .007

.004 - .008

.005 - .010

Copper Alloy

DL1500

600 - 900

.003 - .006

.003 - .007

.004 - .008

.005 - .010

Exotic Alloys

200 ~ 375

Hardness Chip HB Breaker

190 ~ 250 250 ~ 350

P 180 ~ 275 Medium Carbon Steel 275 ~ 350

Insert Grade

Feed Rate - IPR (Inches per revolution) Cutting Speed SFM ø0.562 - ø1.00 ø1.062 - ø1.50 ø1.56 - ø2.125 ø2.25 - ø2.625

ACP300

450 - 780

.002 - .004

.003 - .006

.004 - .007

ACP300

450 - 750

.002 - .004

.002 - .005

ACP300

400 - 700

.003 - .006

.003 - .007

.005 - .008

ACP300

400 - 700

.002 - .004

.002 - .005

ACP300

350 - 550

.003 - .006

.003 - .007

ACP300

350 - 525

.002 - .004

.002 - .005

ACP300

350 - 700

.003 - .006

.003 - .008

.004 - .008

ACP300

350 - 650

.002 - .004

.002 - .005

ACP300

300 - 500

.003 - .005

.003 - .007

.004 - .008

ACP300

300 - 500

.002 - .003

.002 - .004

.002 - .005 .004 - .008

ACP300

350 - 650

.003 - .006

.003 - .008

ACP300

300 - 450

.002 - .004

.003 - .005

.003- .006

300 Austenitic Stainless Steel

160

ACP300

400 - 650

.002 - .004

.003 - .006

.003 - .007

280

ACP300

325 - 500

.001 - .003

.003 - .005

.003 - .006

400 Martensitic Stainless Steel

160

ACP300

400 - 650

.002 - .004

.003 - .006

.003 - .007

240

ACP300

325 - 600

.001 - .003

.003 - .005

.003 - .006

ACK300

400 - 650

.004 - .008

.004 - .010

.005 - .011

Alloy Steel

450 - 780

ACP300

Low Carbon Steel

ACP300

280

<190

160

Work Material

Feed Rate - IPR (Inches per revolution) Cutting Speed SFM ø0.562 - ø1.00 ø1.062 - ø1.50 ø1.56 - ø2.125 ø2.25 - ø2.625

200 ~ 350

Cast Iron Ductile Iron

ACK300

300 - 500

.004 - .008

.004 - .010

.005 - .011

ACP300

80 - 250

.002 - .004

.003 - .006

.003 - .007

Aluminum alloy

DL1500

650 - 1200

.003 - .006

.003 - .007

.004 - .008

Copper Alloy

DL1500

600 - 900

.003 - .006

.003 - .007

.004 - .008

Exotic Alloys

200 ~ 375

Phone: (800) 950-5202

Indexable Drills

WDX

300 Austenitic Stainless Steel M

200 ~ 350

Insert Grade

Cutting Conditions

w w w. s u m i c a rb i d e. co m

511

2XD, 3XD, 4XD & 5XD-METRIC

SEC Plunge

PDL / PCT Type PDL Type

Drill and Mill

Features & Beneits

PCT Type

• The tool cuts in the Z axis direction where tool rigidity is highest, allowing high efficiency roughing for aeronautic components and in applications with long tool overhang must be used to machine deep holes and pockets. • The flat cutting edge design produces near-flat bottom profiles to reduce depth of cut variation during finishing. • All sizes come with an air hole for supplying coolant internally to improve chip evacuation. • The tools use SumiDrill WDX type inserts for handling a wide range of work materials, from steel to non-ferrous metals and exotic alloys.

Characteristics • Although the PCT type has limited radial cutting ability, the tool has many effective teeth enabling it to perform high feed cutting. (Medium finishing of corners, hole expansion, deep grooving, etc.)

Indexable Drills

• The PDL type has a central insert making it possible to make radial cuts beyond the tool's radius, pitch feed cutting, and drilling. (Pocket milling, etc.)

Keep the value of Pf for PCT type tools to less than 50% of the tool diameter (øDc). For ae, refer to the dimension under “ae max” in the stock/dimensions tables titled “Holders Max. Depth: 3D/5D”.

Keep the value of Pf for PDL type tools to less than 70% of the tool diameter (øDc).

Application Examples Pocketing

PDL

Tool: PDL400D2S40 (ø40) Insert: WDXT125012-G Grade: ACK300

Drilling

PDL

Tool: PDL200D3S25 (ø20) Insert: WDXT063006-G Grade: ACP300

512

Work Material: Ti Alloy

Cutting Speed: vc=130 sfm Feed Rate: f=0.003 ipr Depth of Cut: ae(pf)= 1 in.

Work Material: SUS316

Cutting Speed: vc=600 sfm Feed Rate: f =0.004 ipr Depth of Cut: ae= 0.80 in.

Corner Finishing

Tool: PCT320D3S32 (ø32) PCT250D3S25 (ø25) PCT200D3S20 (ø20) Grade: ACK300

PCT

Insert: WDXT094008-G WDXT073506-G WDXT063006-G

Aeronautic Components

Tool: PCT320D3S32 (ø32) Insert: WDXT094008-G Grade: ACP300

Phone: (800) 950-5202

Work Piece: Ti Alloy

Grooving

Tool: PCT320D5S32 (ø32) Insert: WDXT094008-G Grade: ACK300

Cutting Speed: vc=165 sfm Feed Rate: fz=0.0031 ipt Depth of Cut: ae=0.13 to 0.26 in.

PCT

Work Piece: SUS304

Cutting Speed: vc= 600 sfm Feed Rate: fz=0.006 ipt Depth of Cut: ae= 0.28 in. pf= 0.2 in.

Work Piece: Ti Alloy

PCT

Cutting Speed: vc=130 sfm Feed Rate: fz=0.0027ipt Depth of Cut: ae(pf)= 0.20 in.

Machine Components

Tool: PCT200D5S20 (ø20) Insert: WDXT063006-G Grade: ACK300

PCT

Work Piece: SCM435

Cutting Speed: vc= 500 sfm Feed Rate: fz=0.006 ipt Depth of Cut: ae= 0.14 in.

w w w. s u m i c a rb i d e. co m

2XD, 3XD, 4XD & 5XD-METRIC

SEC Plunge

PDL / PCT Type

Drill and Mill Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP

Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless Ti- Heat-resistant Cast Ductile Aluminium Copper Composite Steel Up to 45HRC From 46HRC Steel Alloy steels Iron Cast Iron Alloy Alloy CFRP

Up to 0.28% From 0.29%

2D 3D

Fig 1 l l c

sh7

W/ oil hole

Aurora Coat

3D 5D

Indexable

Coat

W/ oil hole

Indexable

Fig 3

H l

sh7

Coat

sh7

Fig 2

Aurora

H l ls

øDc 16.0 20.0 25.0 32.0 40.0

Dimensions (mm) L ℓ1 ℓ øD1 øDs 110 66 51 28 20 134 78 63 33 25 152 96 78 37 25 194 124 100 54 40 225 155 125 54 40

ℓs 44 56 56 70 70

H 32 40 50 64 80

H 48 60 75 96 120

Applicable Fig. Insert WDXT052504 WDXT063006 1 WDXT073506 WDXT094008 2 WDXT125012

BFTX0204N BFTY02206 BFTX02506N BFTX03584 BFTX0511N

ℓs 44 56 56 70 70

Cat. No.

PCT 160D5S16 200D5S20 250D5S25 320D5S32 400D5S42

« « « « «

Fig 4 Spanner

TRX06

Spanner

TRD07

TRD08

Dimensions (mm) øDc ae max L ℓ ℓs 16.0 4.0 155 85 70 20.0 5.0 185 105 80 25.0 6.5 210 130 80 32.0 8.5 255 165 90 40.0 11.0 305 205 100

øDs 16 20 25 32 42

No.of flutes

Applicable Fig. Insert WDXT052504 WDXT063006 WDXT073506 3 WDXT094008 WDXT125012

2 2 2 2 3

PCT Metric 5XD

TRD15 TRD20

Recommended Tightening Torque (N·m) 0.5 1.0 1.5 3.5 5.0

Phone: (800) 950-5202

Fig 5

Applicable Fig. Insert WDXT052504 WDXT063006 WDXT073506 3 WDXT094008 WDXT125012

2 2 2 2 3 Fig 6

Applicable Holders L Type ChipbreakerT

T G Type Chipbreaker

(Low feed, chip management type)

PDL160D2S20 PDL160D3S20 PCT160D3S16 PCT160D5S16 PDL200D2S25 PDL200D3S25 PCT200D3S20 PCT200D5S20 PDL250D2S25 PDL250D3S25 PCT250D3S25 PCT250D5S25 PDL320D2S40 PDL320D3S40 PCT320D3S32 PCT320D5S32 PDL400D2S40 PDL400D3S40 PCT400D3S42 PCT400D5S42

Grade

Application

Parts Screw

No.of flutes

T H Type Chipbreaker

(General purpose type)

(Strong edge type)

Cutting Conditions

High Speed/Light General Purpose

Roughing

Cat. No. WDXT 052504-L 052504-g 052504-H WDXT 063006-L 063006-g 063006-H WDXT 073506-L 073506-g 073506-H WDXT 094008-L 094008-g 094008-H WDXT 125012-L 125012-g 125012-H

● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

DL1500

« « « « «

øDs 16 20 25 32 42

ACK300

PDL 160D3S20 200D3S25 250D3S25 PDL 320D3S40 400D3S40

PCT 160D3S16 200D3S20 250D3S25 320D3S32 400D3S42

Dimensions (mm) øDc ae max L ℓ ℓs 16.0 4.0 123 53 70 20.0 5.0 145 65 80 25.0 6.5 160 80 80 32.0 8.5 191 101 90 40.0 11.0 225 125 100

ACP300

Cat. No.

Stock

PDL Metric 3XD

Cat. No.

Stock

« « « « «

øDc 16.0 20.0 25.0 32.0 40.0

Applicable Fig. Insert WDXT052504 WDXT063006 1 WDXT073506 WDXT094008 2 WDXT125012

Stock

PDL 160D2S20 200D2S25 250D2S25 PDL 320D2S40 400D2S40

PCT Metric 3XD

Dimensions (mm) L ℓ1 ℓ øD1 øDs 94 50 35 28 20 114 58 43 33 25 127 71 53 37 25 162 92 68 54 40 185 115 85 54 40

ACP100

Cat. No.

Indexable Drills

PDL Metric 2XD

● ● ● ● ●

Dimensions (mm)

Fig. 4 5 6 4 5 6 4 5 6 4 5 6 4 5 6

ℓ

Thickness

rε

5.0

2.5

0.4

6.0

3.0

0.6

7.5

3.5

0.6

9.6

4.0

0.8

12.4

5.0

1.2

w w w. s u m i c a rb i d e. co m

Applicable Holders PDL160D2S20 PDL160D3S20 PCT160D3S16 PCT160D5S16 PDL200D2S25 PDL200D3S25 PCT200D3S20 PCT200D5S20 PDL250D2S25 PDL250D3S25 PCT250D3S25 PCT250D5S25 PDL320D2S40 PDL320D3S40 PCT320D3S32 PCT320D5S32 PDL400D2S40 PDL400D3S40 PCT400D3S42 PCT400D5S42

513

Cutting Conditions

SEC Plunge

PDL / PCT Type

Drill & Mill

Recommended Cutting Conditions PDL 2XD Hardness Recommended Recommended Breaker Insert Grade

Work Piece

125 1015 Steel 125 1045 Steel 190 1045 Steel (Hardened) 250 1075 Steel 270 1075C Steel (Hardened) 300 Low Alloy Steel 4100, 4300 and 8600 Steels 180 4100, 4300 and 8600 Steels (Hardened) 275 4100, 4300 and 8600 Steels (Hardened) 300 4100, 4300 and 8600 Steels (Hardened) 350 High Alloy Steel A2, D2 and other Tool and Die Steels 200 A2, D2 and other Tool and Die Steels (Hardened) 325 Stainless Steel 403 and other Martensitic and Ferritic Stainlesses 200 403 and other Martensitic Stainlesses (Hardened) 240 304, 316 and other Austenitic Stainlesses 180

Steel, Carbon Steel A283 and similar Structural Steels

Indexable Drills

Cast Iron Ductile Cast Iron

Exotic Alloys (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.)

Aluminium Alloy Copper Alloy

200

G L G G G G L G G G G G G G G H H G G G

ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACK300 ACK300 ACP300 DL1500 DL1500

vc Cutting Speed (sfm) 390-790 430-720 330-660 260-520 330-520 230-460 330-590 260-520 250-460 200-360 330-520 260-390 330-590 300-490 330-590 390-660 300-490 80-230 660-1050 590-920

f Feed Rate (ipt)

<Min.-Max.>

ø0.625"

ø0.75",ø1.000"

ø1.250"

ø1.500"

0.002-0.004 0.002-0.005 0.003-0.009 0.002-0.007 0.003-0.008 0.002-0.006 0.002-0.005 0.002-0.006 0.002-0.006 0.002-0.006 0.003-0.009 0.002-0.007 0.002-0.007 0.002-0.007 0.002-0.007 0.004-0.013 0.004-0.013 0.002-0.007 0.002-0.006 0.002-0.006

0.002-0.004 0.002-0.005 0.003-0.009 0.002-0.007 0.003-0.008 0.002-0.004 0.002-0.006 0.002-0.004 0.002-0.004 0.002-0.004 0.003-0.009 0.002-0.007 0.002-0.007 0.002-0.007 0.002-0.007 0.004-0.014 0.004-0.014 0.002-0.007 0.002-0.004 0.002-0.004

0.002-0.004 0.002-0.005 0.003-0.010 0.002-0.007 0.003-0.009 0.002-0.007 0.002-0.006 0.002-0.007 0.002-0.007 0.002-0.007 0.003-0.010 0.002-0.007 0.002-0.007 0.002-0.007 0.002-0.007 0.004-0.016 0.004-0.016 0.002-0.019 0.002-0.007 0.002-0.007

0.002-0.005 0.002-0.006 0.004-0.011 0.003-0.009 0.004-0.010 0.003-0.008 0.002-0.007 0.003-0.008 0.003-0.008 0.003-0.008 0.004-0.011 0.003-0.009 0.003-0.009 0.003-0.009 0.003-0.009 0.005-0.017 0.005-0.017 0.003-0.009 0.003-0.008 0.003-0.008

f Feed Rate (ipt)

<Min.-Max.>

ø0.625"

ø0.75",ø1.000"

ø1.250"

ø1.500"

0.002-0.004 0.002-0.004 0.003-0.008 0.002-0.006 0.003-0.007 0.002-0.006 0.002-0.005 0.002-0.006 0.002-0.006 0.002-0.006 0.003-0.008 0.002-0.006 0.002-0.006 0.002-0.006 0.002-0.006 0.004-0.010 0.004-0.010 0.002-0.006 0.002-0.007 0.002-0.007

0.002-0.004 0.002-0.004 0.003-0.008 0.002-0.006 0.003-0.007 0.002-0.006 0.002-0.005 0.002-0.006 0.002-0.006 0.002-0.006 0.003-0.008 0.002-0.006 0.002-0.006 0.002-0.006 0.002-0.006 0.002-0.011 0.002-0.011 0.002-0.006 0.002-0.007 0.002-0.007

0.002-0.004 0.002-0.004 0.003-0.009 0.002-0.006 0.003-0.008 0.002-0.006 0.002-0.005 0.002-0.006 0.002-0.006 0.002-0.006 0.003-0.009 0.002-0.006 0.002-0.006 0.002-0.006 0.002-0.006 0.004-0.013 0.004-0.013 0.002-0.006 0.002-0.007 0.002-0.007

0.002-0.005 0.002-0.005 0.004-0.009 0.003-0.007 0.004-0.009 0.003-0.007 0.002-0.006 0.003-0.007 0.003-0.007 0.003-0.007 0.004-0.009 0.003-0.007 0.003-0.007 0.003-0.007 0.003-0.007 0.005-0.014 0.005-0.014 0.003-0.007 0.003-0.008 0.003-0.008

Recommended Cutting Conditions PDL 3XD Work Piece

Hardness Recommended Recommended Breaker Insert Grade

Steel, Carbon Steel A283 and similar Structural Steels 1015 Steel 1045 Steel 1045 Steel (Hardened) 1075 Steel P

1075C Steel (Hardened) Low Alloy Steel

4100, 4300 and 8600 Steels 4100, 4300 and 8600 Steels (Hardened) 4100, 4300 and 8600 Steels (Hardened) 4100, 4300 and 8600 Steels (Hardened)

High Alloy Steel A2, D2 and other Tool and Die Steels A2, D2 and other Tool and Die Steels (Hardened) Stainless Steel

403 and other Martensitic and Ferritic Stainlesses 403 and other Martensitic Stainlesses (Hardened)

304, 316 and other Austenitic Stainlesses K

125 125 190 250 270 300 180 275 300 350 200 325 200 240 180

Cast Iron Ductile Cast Iron

Exotic Alloys (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.)

Aluminium Alloy Copper Alloy

200

G L G G G G L G G G G G G G G H H G G G

Notes About Mounting Inserts (PDL type)

ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACK300 ACK300 ACP300 DL1500 DL1500

vc Cutting Speed (sfm) 390-790 430-720 330-660 260-520 330-520 230-460 330-590 260-520 250-460 200-360 330-520 260-390 330-590 300-490 330-590 390-660 300-490 80-230 660-1050 590-920

Identiication Information PCT, PDL Type Identification

Central Insert

PCT 250 D3 S25 Tool Diameter (ø25.0)

Max Depth L/D (3D)

Shank Size (ø25.0)

PCT, PDL Type Insert Identification

Used Insert

W DX T 0 7 3 5 0 6 - g

New Insert

Width Across Flats (7.5)

Peripheral Insert

Thickness x 10 (3.5) Corner Radius x 10 (R0.6)

Breaker Type

PDL type: Inserts can be used on either the centre or the outside. Inserts used on the outside cannot be used in the center. Similarly, inserts used in the center cannot be used on the outside. PCT type: 2 corners can be used only for the outer inserts.

514

Phone: (800) 950-5202

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SEC Plunge Drill & Mill

2XD, 3XD, 4XD & 5XD-INCH

PDL / PCT Type

Recommended Cutting Conditions PDL 4XD Work Piece

Hardness Recommended Recommended Breaker Insert Grade

Cast Iron Ductile Cast Iron Exotic Alloys (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.)

Aluminium Alloy Copper Alloy

200

ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACK300 ACK300 ACP300 DL1500 DL1500

f Feed Rate (ipt)

<Min.-Max.>

ø0.625"

ø0.75",ø1.000"

ø1.250"

ø1.500"

0.002-0.004 0.002-0.004 0.003-0.008 0.002-0.006 0.003-0.007 0.002-0.006 0.002-0.005 0.002-0.006 0.002-0.006 0.002-0.006 0.003-0.008 0.002-0.006 0.002-0.006 0.002-0.006 0.002-0.006 0.002-0.011 0.002-0.011 0.002-0.006 0.002-0.007 0.002-0.007

ø0.625"

ø0.75",ø1.000"

ø1.250"

ø1.500"

0.002-0.004 0.002-0.003 0.003-0.006 0.002-0.004 0.003-0.006 0.002-0.004 0.002-0.004 0.002-0.004 0.002-0.004 0.002-0.004 0.003-0.006 0.002-0.004 0.002-0.004 0.002-0.004 0.002-0.004 0.003-0.008 0.003-0.008 0.002-0.004 0.002-0.006 0.002-0.006

0.002-0.004 0.002-0.003 0.003-0.006 0.002-0.004 0.003-0.006 0.002-0.004 0.002-0.004 0.002-0.004 0.002-0.004 0.002-0.004 0.003-0.006 0.002-0.004 0.002-0.004 0.002-0.004 0.002-0.004 0.004-0.009 0.004-0.009 0.002-0.004 0.002-0.006 0.002-0.006

0.002-0.004 0.002-0.003 0.003-0.007 0.002-0.005 0.003-0.006 0.002-0.005 0.002-0.004 0.002-0.005 0.002-0.005 0.002-0.005 0.003-0.007 0.002-0.005 0.002-0.005 0.002-0.005 0.002-0.005 0.004-0.010 0.004-0.010 0.002-0.005 0.002-0.006 0.002-0.006

0.002-0.004 0.002-0.004 0.004-0.007 0.002-0.006 0.004-0.007 0.002-0.005 0.002-0.004 0.002-0.005 0.002-0.005 0.002-0.005 0.004-0.007 0.002-0.006 0.002-0.006 0.002-0.006 0.002-0.006 0.004-0.011 0.004-0.011 0.002-0.006 0.002-0.007 0.002-0.007

Indexable Drills

G L G G G G L G G G G G G G G H H G G G

vc Cutting Speed (sfm) 390-790 430-720 330-660 260-520 330-520 230-460 330-590 260-520 250-460 200-360 330-520 260-390 330-590 300-490 330-590 390-660 300-490 80-230 660-1050 590-920

Recommended Cutting Conditions PDL 5XD Work Piece

Hardness Recommended Recommended Breaker Insert Grade

Cast Iron Ductile Cast Iron

Exotic Alloys (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.)

Aluminium Alloy Copper Alloy

Phone: (800) 950-5202

200

G L G G G G L G G G G G G G G H H G G G

ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACK300 ACK300 ACP300 DL1500 DL1500

vc Cutting Speed (sfm) 390-790 430-720 330-660 260-520 330-520 230-460 330-590 260-520 250-460 200-360 330-520 260-390 330-590 300-490 330-590 390-660 300-490 80-230 660-1050 590-920

f Feed Rate (ipt)

<Min.-Max.>

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515

SUMIREAMER

Indexable Reamers

SR SERIES l

Characteristics l Achieves efficiency through high speed, high feeding ability!! (vc=50 to 200m/min, f =0.4 to 1.0mm/rev)

Indexable Drills

· Compatibility with a wide range of cutting conditions allows less strict cutting conditions and coolant control · Minimal cut edge length design eliminates biting and tearing for improved quality and reliability Indexable cut edge design improves reliability of quality and life · Cut edge diameters available from ø11.9 to ø140.6 mm

Easy insert replacement Flexible tool overhang lengths possible by combining the modular holder/arbor and holder with correction mechanism l Can be used as a self-guiding tool with special guide pad holder l l

Positioning based on HSK taper has two points of contact with radial runout accuracy < 4 µm and face contact guarantees excellent power transmission

■ Application Examples

Tool Type

Work

Connection rod

516

Engine case

Universal joint yoke

Crank case, bearing stage

Bearing case

Work Material

S50C or equivalent (260 to 310HB)

FC200 (190HB)

CK45 S50C or equivalent

AlMgSi17/ FC200

FCD400

Bore ø (mm)

ø17.017

ø25.159

ø24 F7

ø65 H6

ø32.984

Surface Roughness max Ra/Rz

No. of Teeth

Lap Speed vc (m/min)

250

127

120

320

Spindle Speed (min-1)

4,683

293

1,685

588

3,100

Feed Rate fz (mm/t)

0.14

0.085

0.16

0.15

0.20

Feed Rate vf (mm/min)

3,934

199

2,164

1,058

4,941

Depth of Cut ap (mm/radius)

0.225

0.15

Wet/ Dry

Emulsion Type

Dry

Emulsion Type

MQL

Life, etc

1.25 efficiency

13,000 holes

7,500 pcs

160 pcs

90 Set

Phone: (800) 950-5202

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Indexable Reamers

SUMIREAMER

SR SERIES ■SumiReamer SR Type Configurations

①

Insert Run-Out Adjustment Mechanism

✙ SRG Type

Insert

Arbor

(For Stop/Through Boring)

● SRD Type (For Through Boring)

✙ SRL Type

✤ SRB Type (For Stop Boring)

● BT/A Type

Taper Size：40 to 50

(For Through Boring)

Diameter：φ11.900 to φ140.600mm

②

Toolholder

✤ HSK Type

Applicable Diameter Range：φ11.900 to φ35.600mm Shank Length：100 to 274mm

Taper Size：50 to 100

Insert Run-Out Adjustment Mechanism

Head

✤ SRKB Type (For Stop Boring)

Arbor ✤ BT/A Type

Shank

✤ SRA Type

ZS(Cylindrical Shank) Type : ZS-20/25/32/40

SR Reamer

● SRKG Type (For Through Boring)

Taper Size：40 to 50

● HSK Type

WD(Weldon Shank) Type : WD-20/25/32/40 Applicable Diameter Range： φ35.601 to φ140.600mm Head Length：30 to 60mm

Taper Size：50 to 100

WN(Whistle Notch Shank) Type : WN-20/25/32/40 Applicable Diameter Range：φ35.601 to φ140.600mm Shank Length：80 to 160mm

③

Insert Run-Out Adjustment Mechanism

Head

✤ SRKG Type (For Through Boring)

Arbor

Shank ● SRA Type

● BT/A Type

BM(Beta Module Shank) Type : BM-32/40/50/63

Taper Size：40 to 50

● SRKB Type (For Stop Boring)

●HSK Type

Applicable Diameter Range：φ35.601 to φ140.600mm Shank Length：80 to 160mm

Applicable Diameter Range： φ35.601 to φ140.600mm Head Length：30 to 60mm

Check Sizes

When using a BM (Beta Module) type shank, choose a matching standard size.

✤ B12 Type

Taper Size：50 to 100

Extensions ✤ B13 Type

Shank Length：40 to 75mm

Shank Length：35 to 180mm

Multiple extensions can be connected together When connecting multiple extensions, it is recommended to consider rigidity and use longer shank sizes so that the total number of extensions is as low as possible.

Phone: (800) 950-5202

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517

SUMIREAMER

Indexable Reamers

SR SERIES Sumi Reamer SR Type Insert : SRg Type

Fig 1

Fig 2

SR Reamer

Stop Hole

øDc

Conceptual Image of Chip Evacuation

A01 Type

C01 Type

S02 Type

Standard Type

Emphasis on Surface Roughness

Emphasis on Direct Line

Through Hole Chips Evacuated Toward Front

SR Type Inserts ■ Japan Stock Items (SRG Type) Cat. No.

SRg 12.0H7-A01-F0512R1 SRg 13.0H7-A01-F0512R1 SRg 14.0H7-A01-F0512R1 SRg 15.0H7-A01-F0512R1 SRg 16.0H7-A01-F0512R1 SRg 17.0H7-A01-F0512R1 SRg 18.0H7-A01-F0512R1 SRg 19.0H7-A01-F0512R1 SRg 20.0H7-A01-F0512R1 SRg 21.0H7-A01-F0512R1 SRg 22.0H7-A01-F0512R1 SRg 23.0H7-A01-F0512R1 SRg 24.0H7-A01-F0512R1 SRg 25.0H7-A01-F0512R1 SRg 26.0H7-A01-F0512R1 SRg 27.0H7-A01-F0512R1 SRg 28.0H7-A01-F0512R1 SRg 29.0H7-A01-F0512R1 SRg 30.0H7-A01-F0512R1

■ Order Items (Made-to-order)

Stock «iameter ø«c Tolerance Thickness B No. of Teeth H7 4.3 6 « ø12 H7 4.3 6 « ø13 H7 4.3 6 « ø14 H7 4.3 6 « ø15 H7 4.3 6 « ø16 H7 4.3 6 « ø17 H7 4.3 6 « ø18 H7 4.3 6 « ø19 H7 4.3 6 « ø20 H7 4.3 6 « ø21 H7 4.3 6 « ø22 H7 4.3 6 « ø23 H7 4.3 8 « ø24 H7 4.3 8 « ø25 H7 4.3 8 « ø26 H7 4.3 8 « ø27 H7 4.3 8 « ø28 H7 4.3 8 « ø29 H7 4.3 8 « ø30

Diameter Range øDc ø11.900 to ø15.600 ø15.601 to ø18.600 ø18.601 to ø23.600 ø23.601 to ø28.600 ø28.601 to ø35.600 ø35.601 to ø43.600 ø43.601 to ø51.600 ø51.601 to ø60.600 ø60.601 to ø80.600 ø80.601 to ø106.600 ø106.601 to ø120.600 ø120.601 to ø140.600

Thickness B No. of Teeth z Order Number 4.3 6 4.3 6 4.3 6 SRG… 4.3 8 (See below) 4.3 8 4.3 8 or 4.3 10 4.3 10 SRL… 4.3 12 (See below) 4.3 12 5.3 12 5.3 12

SRG (Special) and SRL (Special) are made-to-order items.

■ SR Type Reamer Insert Identification Specifying Inserts Using Work Hole Diameter Tolerance The actual desired reamer diameter will be on the upper limit side of the median work tolerance, and will differ depending on diameter/tolerance range/grade. Please contact us for details.

Specifying Inserts Using Desired Reamer Diameter By adding a "Q" after the diameter, it is possible to specify exact desired reamer dimensions. Uncoated types are available within ±2μ, thin-layer coated types within ±3μ, and thick-layer coated types within ±4μ.

SR g 18.2 + 20 - 10 A01 M1 F05 12R 1 1

1. SR Type 2. G = Straight, L = Lefthand helix 3. Work Hole Diameter(mm) 4. Tolerance (μm) +/- or standard (ex. H7)

518

5. Approach Angle Code 6. Nano Finishing 7. Grade Symbol 8. Coating Code 9. Coating Thickness Code: 1 = Thin, 2 = Thick

Phone: (800) 950-5202

SR L 18.2 Q + 3 - 3 1

1. SR Type 2. G = Straight, L = Lefthand helix 3. Work Hole Diameter(mm) 4. Tolerance (μm) +/-

A01 M1 F05 12R 1 5

5. Approach Angle Code 6. Nano finishing 7. Grade Symbol 8. Coating Code 9. Coating Thickness Code: 1 = Thin, 2 = Thick

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SUMIREAMER

Indexable Reamers

SR SERIES

Sumi Reamer SR Type Insert : SRL Type

Fig 1

Fig 2

øDc

Conceptual Image of Chip Evacuation

B01 Type SR Reamer

Through Hole

Chips Evacuated Toward Back

For Steel Through-Holes

SR Type Inserts ■ Japan Stock Items (SRL Type) Cat. No.

SRL 12.0H7-A01-F0512R1 SRL 13.0H7-A01-F0512R1 SRL 14.0H7-A01-F0512R1 SRL 15.0H7-A01-F0512R1 SRL 16.0H7-A01-F0512R1 SRL 17.0H7-A01-F0512R1 SRL 18.0H7-A01-F0512R1 SRL 19.0H7-A01-F0512R1 SRL 20.0H7-A01-F0512R1 SRL 21.0H7-A01-F0512R1 SRL 22.0H7-A01-F0512R1 SRL 23.0H7-A01-F0512R1 SRL 24.0H7-A01-F0512R1 SRL 25.0H7-A01-F0512R1 SRL 26.0H7-A01-F0512R1 SRL 27.0H7-A01-F0512R1 SRL 28.0H7-A01-F0512R1 SRL 29.0H7-A01-F0512R1 SRL 30.0H7-A01-F0512R1

Stock «iameter ø«c Tolerance Thickness B No. of Teeth z H7 4.3 6 « ø12 H7 4.3 6 « ø13 H7 4.3 6 « ø14 H7 4.3 6 « ø15 H7 4.3 6 « ø16 H7 4.3 6 « ø17 H7 4.3 6 « ø18 H7 4.3 6 « ø19 H7 4.3 6 « ø20 H7 4.3 6 « ø21 H7 4.3 6 « ø22 H7 4.3 6 « ø23 H7 4.3 8 « ø24 H7 4.3 8 « ø25 H7 4.3 8 « ø26 H7 4.3 8 « ø27 H7 4.3 8 « ø28 H7 4.3 8 « ø29 H7 4.3 8 « ø30

■ Recommended Cutting Conditions ISO

Work Material

Carbon Steel

Aloy Steel

M K N

Die Steel Tool Steels Stainless Steel Cast Iron Non-Ferrous Metal

Helix G (Straight) L (Lefthand Helix) G (Straight) L (Lefthand Helix) G (Straight) L (Lefthand Helix) G (Straight) L (Lefthand Helix) G (Straight) G (Straight) G (Straight) G (Straight) G (Straight)

(Min. - Max.)

Adopted Grades

Grade

F0512R1

Micro-Fine Grained Carbide + PVD

T1200A

Cermet

F0512R1

Micro-Fine Grained Carbide + PVD

T1200A

Cermet

F0512R1 F0512R1 F0512R1 F0512R1 F0510C

Micro-Fine Grained Carbide + PVD Micro-Fine Grained Carbide + PVD Micro-Fine Grained Carbide + PVD Micro-Fine Grained Carbide + PVD Micro-Fine Grained Carbide + DLC

Phone: (800) 950-5202

Depth of Cut ap (mm/radius) Below ø20 ø20 to ø35 ø35 or more 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25 0.05 to 0.10 0.08 to 0.15 0.10 to 0.20 0.05 to 0.10 0.08 to 0.15 0.10 to 0.20 0.05 to 0.10 0.08 to 0.15 0.08 to 0.20 0.05 to 0.18 0.08 to 0.20 0.10 to 0.25 0.05 to 0.12 0.08 to 0.15 0.10 to 0.25

Cutting Speed vc (m/min) 80 to 220 100 to 220 120 to 250 120 to 250 60 to 180 60 to 180 70 to 200 70 to 200 15 to 60 15 to 30 15 to 60 80 to 250 100 to 250

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Feed Rate fz (mm/t) 0.10 to 0.25 0.15 to 0.35 0.10 to 0.25 0.15 to 0.35 0.06 to 0.20 0.10 to 0.22 0.08 to 0.20 0.12 to 0.25 0.06 to 0.20 0.04 to 0.15 0.06 to 0.20 0.10 to 0.30 0.10 to 0.30

519

SUMIREAMER

Indexable Reamers

SR SERIES

SD Type (Center Bolt Clamp Type) Can be clamped using one center bolt to improve work efficiency Applicable to high-torque (high-load) machining

● SRD-SD Type (For Through Boring)

● SRB-SD Type (For Stop Boring) Insert

øDc øD2

ød h6

Insert

ød h6

• •

Short

ø11.900 to ø15.600 ø15.601 to ø18.600 ø18.601 to ø23.600 ø23.601 to ø28.600 ø28.601 to ø35.600 ø11.900 to ø15.600 ø15.601 to ø18.600 ø18.601 to ø23.600 ø23.601 to ø28.600 ø28.601 to ø35.600

Carbide Shank

Cat. No. SRD Type (For Through Boring) SRB Type (For Stop Boring) ød Cat. No. Stock Cat. No. Stock 10 SRD 16-10-100SD SRB 16-10-100SD 12 19-12-115SD 19-12-115SD 16 24-16-128SD 24-16-128SD 20 29-20-145SD 29-20-145SD 25 36-25-170SD 36-25-170SD 10 SRD 16-10-160SD SRB 16-10-160SD 12 19-12-185SD 19-12-185SD 16 24-16-208SD 24-16-208SD 20 29-20-240SD 29-20-240SD 25 36-25-274SD 36-25-274SD

Dimensions(mm)

Cap Screw

øD2

100 115 128 145 170 160 185 208 240 274

60 70 80 95 120 120 140 160 190 224

9.8 11.8 15.8 15.8 24.5 9.8 11.8 15.8 15.8 24.5

2.5 3.0 4.0 4.0 4.0 2.5 3.0 4.0 4.0 4.0

ø11.900 to ø15.600 ø15.601 to ø18.600 ø18.601 to ø23.600 ø23.601 to ø28.600 ø28.601 to ø35.600

Cat. No. SRD Type (For Through Boring) SRB Type (For Stop Boring) ød Cat. No. Stock Cat. No. Stock 10 SRD 16-10-160HMSD SRB 16-10-160HMSD 12 19-12-185HMSD 19-12-185HMSD 16 24-16-208HMSD 24-16-208HMSD 20 29-20-240HMSD 29-20-240HMSD 25 36-25-274HMSD 36-25-274HMSD

Cap Screw

(For SRD)

C00-90-22 C00-90-23

(For SRB)

C00-90-22B C00-90-23B

C00-90-24

C00-90-24B

C00-90-25 C00-90-22 C00-90-23

C00-90-25B C00-90-22B C00-90-23B

C00-90-24

C00-90-24B

C00-90-25

C00-90-25B

Dimensions(mm)

Cap Screw

øD2

160 185 208 240 274

120 140 160 190 224

9.8 11.8 15.8 15.8 24.5

2.5 3.0 4.0 4.0 4.0

(For SRD)

Cap Screw

C00-90-22B C00-90-23B

C00-90-24

C00-90-24B

C00-90-25

C00-90-25B

This product can be used for both through-hole and Blind-hole drilling. However, the head of the center bolt protrudes from the end of the body. Therefore, ensure clearance by referring to the protrusion amount of the center bolt (L 2) shown in the dimension table.

Obstacle

520

Phone: (800) 950-5202

G00-20-27 G00-20-28 G00-20-29 G00-20-27 G00-20-28 G00-20-29

Wrench

(For SRB)

C00-90-22 C00-90-23

Important Notes About SD Type (Center Bolt Clamp Type)

Through-hole Drilling

Wrench

■ Spare Parts

Toolholder SRD-SD/SRB-SD Series (Center Bolt Clamp Type)

Diameter øDc Range

Long

■ Spare Parts

Toolholder SRD-SD/SRB-SD Series (Center Bolt Clamp Type)

Diameter øDc Range

Long

SR Reamer

Steel Shank

Stop-hole Drilling

Bottom Face of Workpiece

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G00-20-27 G00-20-28 G00-20-29

SUMIREAMER

ø h6

Through Holes (D)

Reamer Diameter øDc Range

Short

Insert

■ Insert Holder

Long

SR SERIES

ø h6

Indexable Reamers

Cat. No. Through Holes (D) Stop Hole (B) Cat. No. Stock Cat. No. Stock SRD 16-10-100 « SRB 16-10-100 « SRD 19-12-115 « SRB 19-12-115 « SRD 24-16-128 « SRB 24-16-128 « SRD 29-20-145 « SRB 29-20-145 « SRD 36-25-170 « SRB 36-25-170 « SRD 16-10-160 SRB 16-10-160 SRD 19-12-185 SRB 19-12-185 SRD 24-16-208 SRB 24-16-208 SRD 29-20-240 SRB 29-20-240 SRD 36-25-274 SRB 36-25-274

■ Spare Parts

Stop Hole (B) Dimensions

ød Stock h6

Carbide Shank SRD Type Carbide Shank SRB Type

Cat. No.

Stock

SRD 16-10-160HM SRD 19-12-185HM SRD 24-16-208HM SRD 29-20-240HM SRD 36-25-274HM

Cat. No.

10 12 16 20 25 10 12 16 20 25

SRB 16-10-160HM SRB 19-12-185HM SRB 24-16-208HM SRB 29-20-240HM SRB 36-25-274HM

100 115 128 145 170 160 185 208 240 274

60 70 80 95 120 120 140 160 190 224

Cap Screw

Wrench

C00-90-00-(3x) C00-90-00-(3x) C00-90-01-(3x) C00-90-01-(4x) C00-90-01-(4x) C00-90-00-(3x) C00-90-00-(3x) C00-90-01-(3x) C00-90-01-(4x) C00-90-01-(4x)

G00-20-01 G00-20-01 G00-20-02 G00-20-02 G00-20-02 G00-20-01 G00-20-01 G00-20-02 G00-20-02 G00-20-02

Insert

ø ø

(1) C00-90-02-(4x) C00-90-02-(5x) C00-90-02-(5x) C00-90-04-(4x) C00-90-04-(4x) C00-90-04-(4x) C00-90-04-(4x)

ø35.601 to ø43.600

ø43.601 to ø51.600

ø51.601 to ø60.600

ø60.601 to ø80.600

ø80.601 to ø140.600

Phone: (800) 950-5202

Wrench (3)

(2) G00-20-02 G00-20-02 G00-20-02 G00-20-03 G00-20-03 G00-20-03 G00-20-03

C00-26-23 C00-26-38 C00-24-26 C00-26-37 C00-24-31 C00-24-31 C00-24-31

WD (Weldon Shank) Type

(4) G00-02-07 G00-02-07 G00-02-08 G00-02-09 G00-02-16 G00-02-16 G00-02-16

WN(Whistle Notch Shank) Type ød

■ Holder (with diameter correction mechanism) Cat. No. Through Holes (D) Cat. No. Stock SRA 44-32-BM32-080 SRA 44-32-ZS20-080 SRA 44-32-WD20-080 SRA 44-32-WN20-080 SRA 52-39-BM40-100 SRA 52-39-ZS25-100 SRA 52-39-WD25-100 SRA 52-39-WN25-100 SRA 61-46-BM50-120 SRA 61-46-ZS32-120 SRA 61-46-WD32-120 SRA 61-46-WN32-120 SRA 81-56-BM50-140 SRA 81-56-BM50-080 SRA 81-56-ZS40-140 SRA 81-56-ZS40-080 SRA 81-56-WD40-140 SRA 81-56-WD40-080 SRA 81-56-WN40-140 SRA 81-56-WN40-080 SRA 101-76-BM63-160 SRA 101-76-BM63-100 SRA 101-76-ZS40-100 SRA 101-76-ZS40-160 SRA 101-76-WD40-160 SRA 101-76-WD40-100 SRA 101-76-WN40-160 SRA 101-76-WN40-100

Cap Screw

30 30 35 40 50 50 50

Wrench

ød

Cap Screw

Cat. No. Dimensions SKRg Type SRKB Type D d L Cat. No. Stock Cat. No. Stock 32 18 30 SRKB 44-32-18-030 ø35.601 to ø43.600 SRKg 44-32-18-030 39 20 35 SRKB 52-39-20-035 ø43.601 to ø51.600 SRKg 52-39-20-035 46 25 40 SRKB 61-46-25-040 ø51.601 to ø60.600 SRKg 61-46-25-040 56 32 50 SRKB 81-56-32-050 ø60.601 to ø80.600 SRKg 81-56-32-050 76 40 60 SRKB 101-76-40-060 ø80.601 to ø100.600 SRKg 101-76-40-060 76 40 60 SKRB 121-76-40-060 ø100.601 to ø120.600 SKRg 121-76-40-060 76 40 60 SKRB 121-76-40-060 ø120.601 to ø140.600 SKRg 121-76-40-060 ■ SRA Type BM (Beta Module Shank) Type ZS (Cylindrical Shank) Type Reamer Diameter øDc Range

Reamer Diameter øDc Range

■ Spare Parts

■ Insert Holder (Head)

SR Reamer

SRKg Type (For Through Boring)

ø ø

SRKB Type (For Stop Boring)

Insert

■ SRK Type

■ Spare Parts Dimensions

D 32

d BM-32 ZS-20 WD-20 WN-20 BM-40 ZS-25 WD-25 WN-25 BM-50 ZS-32 WD-32 WN-32 BM-50 ZS-40

56 WD-40 WN-40 BM-63 ZS-40 76 WD-40 WN-40

Cap Screw

(1)

Wrench (2)

Clamp (3)

Screw (4)

8.5 80

C00-90-08-(4x)

G00-02-05

Z00-32-21

Z00-32-23

C00-90-10-(4x)

G00-02-06

Z00-40-21

Z00-40-23

C00-90-10-(4x)

G00-02-06

Z00-50-21

Z00-50-23

C00-90-12-(4x)

G00-02-07

Z00-50-21

Z00- 50-23

C00-90-16-(4x)

G00-02-08

Z00-63-21

Z00-63-23

26 100

56 31

120 140 80 140 80 140 80 140 80 160 100 160 100 160 100 160 100

60 31

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521

SUMIREAMER

Indexable Reamers

■ B13 Type ø

■ B12 Type

SR SERIES

■ Extensions Cat. No.

SR Reamer

B12-32-25-040 B12-40-25-040 32-045 B12-50-40-050 B12-63-25-045 32-050 40-055 B12-80-40-060 63-060 B12-100-40-060 63-060 80-075

øD 25 25 32 42 25 32 42 42 63 42 63 80

ød 32 42 42 50 63 63 63 80 80 100 100 100

L 40 40 45 50 45 50 55 60 60 60 60 75

l 25 25 30 35 25 30 35 35 35 35 35 50

Weight (kg) 0.2 0.3 0.3 0.5 0.7 0.9 1.1 2.2 2.4 3.1 3.3 3.5

Cat. No.

B13-25-25-045 070 B13-32-32-035 070 B13-40-40-045 070 B13-50-50-065 100 B13-63-63-060 125 B13-80-80-080 160 B13-100-100-080 180

øD 25 25 32 32 42 42 50 50 63 63 80 80 100 100

ød 25 25 32 32 42 42 50 50 63 63 80 80 100 100

L 45 70 35 70 45 70 65 100 60 125 80 160 80 180

l − − − − − − − − − − − − − −

Weight (kg) 0.2 0.3 0.2 0.4 0.4 0.7 1.0 1.5 1.3 2.9 2.9 4.9 4.9 10.9 L

■ Adapters Adapters DIN69871-A/D

DIN69871-B

MAS-BT/A

DIN698893-HSK-A

522

SR Parameter SR044 SR052 SR061 SR081 SR101-SR141 SR044 SR052 SR061 SR081 SR101-SR142 SR044 SR052 SR061 SR081 SR101-SR142 SR044 SR052 SR061 SR081 SR101-SR143 SR044 SR052 SR061 SR081 SR101-SR143 SR044 SR052 SR061 SR081 SR101-SR144 SR044 SR052 SR061 SR081 SR101-SR144 SR044 SR052 SR061 SR081 SR101-SR142

40 40 40 40 40 50 50 50 50 50 40 40 40 40 40 50 50 50 50 50 40 40 40 40 40 50 50 50 50 50 63 63 63 63 63 100 100 100 100 100

D 32 39 46 56 76 32 39 46 56 76 32 39 46 56 76 32 39 46 56 76 32 39 46 56 76 32 39 46 56 76 32 39 46 56 76 32 39 46 56 76

L 65 65 75 80 95 65 65 75 80 95 65 65 75 80 95 65 65 75 80 95 65 65 75 80 95 65 65 75 80 95 85 90 100 105 120 85 90 100 105 120

Phone: (800) 950-5202

ℓ 46 46 56 61 76 46 46 56 61 76 46 46 56 61 76 46 46 56 61 76 33 38 43 53 27 27 37 47 57 59 64 74 79 94 61 66 71 91 101

kg 1.1 1.2 1.4 1.6 2.2 2.9 3 3.2 3.6 4.6 1.1 1.2 1.4 1.6 2.2 2.9 3 3.2 3.6 4.6 1.1 1.3 1.4 1.7 2.5 3.7 3.8 4 4.3 5.1 1 1.2 1.5 1.8 2.4 2.3 2.6 2.8 3.5 5

Product Code SRAD10 40A 44 065 SRAD10 40A 52 065 SRAD10 40A 61 075 SRAD10 40A 81 080 SRAD10 40A 101 095 SRAD10 50A 44 065 SRAD10 50A 52 065 SRAD10 50A 61 075 SRAD10 50A 81 080 SRAD10 50A 101 095 SRAD10 40B 44 065 SRAD10 40B 52 065 SRAD10 40B 61 075 SRAD10 40B 81 080 SRAD10 40B 101 095 SRAD10 50B 44 065 SRAD10 50B 52 065 SRAD10 50B 61 075 SRAD10 50B 81 080 SRAD10 50B 101 095 SRAT10 40A 44 060 SRAT10 40A 52 065 SRAT10 40A 61 070 SRAT10 40A 81 080 SRAT10 40A 101 095 SRAT10 50A 44 060 SRAT10 50A 52 065 SRAT10 50A 61 070 SRAT10 50A 81 080 SRAT10 50A 101 095 SRAH10 63A 44 085 SRAH10 63A 52 090 SRAH10 63A 61 100 SRAH10 63A 81 105 SRAH10 63A 101 120 SRAH10 100A 44 090 SRAH10 100A 52 095 SRAH10 100A 61 100 SRAH10 100A 81 120 SRAH10 100A 101 130

ℓ

■ Spare Parts SR Parameter

Screw

Wrench

SR044

C00 90 08 (4x) G00 02 05

SR052

C00 90 10 (4x) G00 02 06

SR061

C00 90 10 (4x) G00 02 06

SR081

C00 90 12 (4x) G00 02 07

SR101 - SR141 C00 90 16 (4x) G00 02 08

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SUMIREAMER

Indexable Reamers

Fig. 2

Fig. 3

Fig. 1

Fig. 5

Fig. 4

■ DIN 69871-A/D

■ MAS-BT/A

Stock BETA No. Taper Size 25 32 40 40 63 50 63 25 32 40 50 63 80 100

40 40 40 40 40 40 40 50 50 50 50 50 50 50

L 50 50 35 50 65 50 90 60 60 60 60 60 70 115

31 31 16 31 46 31 70 41 41 41 41 41 51 96

MCC

Fig.

25 35 42 42 63 50 63 25 32 42 50 63 80 100

0.8 0.9 0.9 1.1 1.5 1.2 2.0 2.8 2.9 3.0 3.2 3.3 4.0 6.9

B25 B32 B40 B40 B63 B50 B63 B25 B32 B40 B50 B63 B80 B100

MCC

Fig.

25 35 42 42 50 63 63 25 32 42 50 63 80 100

0.8 0.9 0.9 1.1 1.2 1.5 2.0 2.8 2.9 3.0 3.2 3.3 4.0 6.9

B25 B32 B40 B40 B50 B63 B63 B25 B32 B40 B50 B63 B80 B100

■ DIN 69871-B Cat. No. BD10-40B-25-050 BD10-40B-32-050 BD10-40B-40-035 BD10-40B-40-050 BD10-40B-50-065 BD10-40B-63-050 BD10-40B-63-090 BD10-50B-25-060 BD10-50B-32-060 BD10-50B-40-060 BD10-50B-50-060 BD10-50B-63-060 BD10-50B-80-070 BD10-50B-100-115

Stock BETA No. Taper Size 25 32 40 40 50 63 63 32 40 50 63 80 100

40 40 40 40 40 40 40 50 50 50 50 50 50

L 60 60 28 60 60 55 70 70 70 70 80 100 110

33 33 1 33 33 28 43 32 32 32 42 62 72

MCC

Fig.

25 32 42 42 50 63 63 32 42 50 63 80 100

0.8 0.9 0.9 1.2 1.3 1.4 1.7 3.7 3.9 4.1 4.3 5.5 7.0

B25 B32 B40 B40 B50 B63 B63 B32 B40 B50 B63 B80 B100

■ DIN 69893-A HSK (Coolant tube sold separately.) Stock BETA No. Taper Size 25 32 40 40 50 63 63 25 32 40 50 63 80 100

40 40 40 40 40 40 40 50 50 50 50 50 50 50

L 50 50 35 50 50 65 90 60 60 60 60 60 70 115

31 31 16 31 31 46 70 41 41 41 41 41 51 96

Cat. No. BH10-50A-25-055 BH10-50A-32-060 BH10-50A-40-065 BH10-63A-25-055 BH10-63A-32-060 BH10-63A-40-065 BH10-63A-50-070 BH10-63A-63-080 BH10-100A-40-080 BH10-100A-50-080 BH10-100A-63-080 BH10-100A-80-090 BH10-100A-100-100

Stock BETA No. Taper Size 25 32 40 25 32 40 50 63 40 50 63 80 100

50 50 50 63 63 63 63 63 100 100 100 100 100

L 55 60 65 55 60 65 70 80 80 80 80 90 100

29 34 39 29 34 23 44 38 35 35 35 45 55

MCC

Fig.

25 32 42 25 32 42 50 63 42 50 63 80 100

0.5 0.6 0.7 0.9 1.0 1.1 1.5 1.5 2.3 2.5 2.8 3.8 4.0

B25 B32 B40 B25 B32 B40 B50 B63 B40 B50 B63 B80 B100

Polygon Shank Holders

■ ISO-DIN 2080 Cat. No. BI10-40-40-035 BI10-40-40-050 BI10-40-63-070 BI10-50-40-060 BI10-50-63-060 BI10-50-100-100

Cat. No. BT10-40A-25-060 BT10-40A-32-060 BT10-40A-40-028 BT10-40A-40-060 BT10-40A-50-060 BT10-40A-63-055 BT10-40A-63-070 BT10-50A-32-070 BT10-50A-40-070 BT10-50A-50-070 BT10-50A-63-080 BT10-50A-80-100 BT10-50A-100-110

SR Reamer

Cat. No. BD10-40A-25-050 BD10-40A-32-050 BD10-40A-40-035 BD10-40A-40-050 BD10-40A-63-065 BD10-40A-50-050 BD10-40A-63-090 BD10-50A-25-060 BD10-50A-32-060 BD10-50A-40-060 BD10-50A-50-060 BD10-50A-63-060 BD10-50A-80-070 BD10-50A-100-115

■ Arbor BETA Module

SR SERIES

Stock BETA No. Taper Size 40 40 63 40 63 100

■ Spare Parts Clamp

40 40 40 50 50 85

L 35 50 70 60 60 100

23 38 58 45 45 85

MCC

Fig.

42 42 63 42 63 100

0.7 1.1 1.8 3.0 3.5 6.8

B40 B40 B63 B40 B63 B100

■ Coolant Tubes

■ Polygon Shank Hydraulic Holders d

PSC4O

ø12

0.7

PSC4O

ø20

Style

Taper Size

BETA No.

Stock

Z00-25-24

H00-50-01

PSC4O

ø32

Z00-32-24

H00-63-01

PSC5O

ø12

0.9

Z00-40-24

100

H00-100-01

PSC5O

ø20

1.05

Z00-63-24

PSC5O

ø32

Z00-80-24

PSC63

ø12

1.3

100

Z00-100-24

PSC63

ø20

1.6

PSC63

ø32

110

2.8

All Polygon Shank Holders available upon request

Phone: (800) 950-5202

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523

SUMIREAMER

Indexable Reamers

SR SERIES

Fig. 2 L

Fig. 2

Fig. 1

SW1

Fig. 1 d

1 SW2

SW2

ø ø

Fig. 3 Fig. 3 L

ø ø

SW1

1 SW2

Product Code

Size

■ Hyrdo- Compensation Chuck

Range

DIN69871 AD/B AND60 40A 32 120 40 ER32 AND60 40A 40 135 40 ER40 AND60 50A 32 120 50 ER32 AND60 50A 40 135 50 ER40 MAS-BT/A ANT60 40A 32 120 40 ER32 ANT60 40A 40 135 40 ER40 ANT60 50A 32 120 50 ER32 ANT60 50A 40 135 50 ER40 DIN69893-HSK-A ANT60 63A 32 120 63 ER32 ANT60 63A 40 135 63 ER40 ANT60 100A 32 120 100 ER32 ANT60 100A 40 165 100 ER40

Product Code

DIN69871 AD/B AND65 40A 12 135 AND65 40A 20 135 AND65 40A 32 180 AND65 50A 12 160 AND65 50A 20 160 AND65 50A 32 180 MAS-BT/A ANT65 40A 12 135 ANT65 40A 20 135 ANT65 40A 32 180 ANT65 50A 12 135 ANT65 50A 20 135 ANT65 50A 32 180 DIN69893-HSK-A ANH65 63A 12 135 ANH65 63A 20 135 ANH65 63A 32 180 ANH65 100A 12 135 ANH65 100A 20 135 ANH65 100A 32 165

Fig. 1

3.0 - 20.0 3.0 - 26.0 3.0 - 20.0 3.0 - 26.0

50 63 50 63

76 76 76 76

120 135 120 135

3.0 - 20.0 3.0 - 26.0 3.0 - 20.0 3.0 - 26.0

50 63 50 63

76 76 76 76

120 135 120 135

3.0 - 20.0 3.0 - 26.0 3.0 - 20.0 3.0 - 26.0

50 63 50 63

76 76 76 76

120 135 120 135

5 5 5 5

Fig. 2

5 5 5 5

Fig. 3

5 5 5 5

SW1 SW2

40 40 40 50 50 50

12 20 32 12 20 32

76 69 88 76 69 88

135 135 180 160 160 180

5 5 6 5 5 6

40 40 40 50 50 50

12 20 32 12 20 32

76 69 88 76 69 88

135 135 180 135 135 180

5 5 6 5 5 6

63 63 63 100 100 100

12 20 32 12 20 32

76 69 88 76 69 88

135 135 180 135 135 165

5 5 6 5 5 6

Fig. 1

4 4 6 4 4 6

Fig. 2

4 4 6 4 4 6

Fig. 3

4 4 6 4 4 6

ø ø

SR Reamer

■ Compensation Collet- Chuck

Cat. No.

62-2562-3262-40-

Size

øD

Cat. No.

Size

ød

20.107.4120.107.5120.107.61-

ER25

3.0 to 16.0

ER32

3.0 to 20.0

ER40

3.0 to 26.0

ER25

ER32

ER40

= ød Ex. 1: ER25, d=12 ð 62 25 12 These items are in stock in increments of 1 mm: 62-25from ø12 to ø16 mm from ø12 to ø20 mm 62-32from ø12 to ø26 mm. 62-40-

■ Seal Disc

■ Collet

■ Collet Cap

= ød Ex. 1: ER25, d=12 ð 20.107.41 120 These items are in stock in increments of 1 mm: 20.107.41from ø12 to ø16 mm from ø12 to ø20 mm 20.107.51from ø12 to ø26 mm. 20.107.61-

Cat. No.

Size

ød

20.107.410 20.107.510 20.107.610

ER25

M32 x 1.5

ER32

M40 x 1.5

ER40

M50 x 1.5

■ Coolant Tubes ■ Tightening Wrench

524

Taper Size

■ Torque Wrench

Cat. No.

Size

Wrench Cat. No.

Applicable Holder Torx Hole Torque Rating

00-05-05 00-05-02 00-05-03

ER25

g00-40-11 g00-40-12 g00-40-13

16 / SR

0.9Nm

H00-40-01

24 to SR

1.5Nm

H00-63-01

81 / SR

101

T 15

3.5Nm

100

H00-100- 01

ER32 ER40

Phone: (800) 950-5202

■ Spare Parts

w w w. s u m i c a rb i d e. co m

C00-96-16

Indexable Reamers

SUMIREAMER

SR SERIES

■ SR Type Reamer Usage Instructions (Adjusting runout) The runout at the cut edge of a reamer should be zero to obtain optimum boring precision. To correct runout in the holder or the machine's spindle, use of holders with a correction mechanism, hydro chucks, and shrink-fitting is recommended. Various methods can be used to measure runout on an SR type reamer. SR type reamers offer good runout repeatability so it is recommended that inserts be replaced without removing the shank holder from the spindle. (1) High-accurate cutting edge runout measurement method (for measuring the arc land on the insert) Measuring the lands immediately after the outer diameter of the insert has been chamfered eliminates all attachment errors. This allows for the most accurate runout measurement.

SR Reamer

(2) Simplified measurement method (for measuring the short taper of the holder) The short taper on the holder where the inserts are attached provides the easiest and most accurate measurement before attaching the inserts.

(3) Simplified measurement method (for measuring the outer diameter of the holder) The high precision machined outer diameter of the shank holder provides a good estimate of the runout measurement. * Runout accuracy is higher in order of (1), (2) and (3).

■ Shank Holders with Correction Mechanism Shank holders must have a correction mechanism when using reamers of ø35 mm or larger. (Adjustment procedure) (1) Tighten the centre locking screw to torque value A in the table below, then attach the insert and measure the runout of the cut edge. (2) Verify the tooth where runout peaks and adjust with the adjustment screw. (3) Repeat this adjustment for each tooth as necessary. (4) Remove the adjusted insert, tighten the centre locking screw to torque value B in the table below, then re-attach the insert.

Recommended Tightening Torque for Center Locking Screw (N·m) Size

SR044 SR052 SR061 SR081 SR101

Phone: (800) 950-5202

Adjustment screw

Centre locking screw

Adjustment screw

120

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525

SUMIREAMER

Indexable Reamers

SR SERIES â&#x2013; Troubleshooting for Drilling Failure

Countermeasures

Large Hole Diameter

SR Reamer

Tapered Hole

Chatter Mark on Machined Surface

-Reduce the run-out as much as possible (use a holder with a diameter correction mechanism). -Decrease the cutting speed. -Increase the feed rate. -Increase the coolant concentration. -Reduce the machining allowance. -Check the cutting edge for damage (the existence of built-up edges). -Change the reamer diameter. -Reduce the run-out as much as possible (use a holder with a diameter correction mechanism). -Decrease the cutting speed. -Decrease the feed rate. -Adjust the coolant concentration. -Review the pre-machining process. -Review the clamping method of the workpiece. -Compare the hole size between when the workpiece is clamped and unclamped. -Check and correct the direction of chip evacuation.

Failure

Countermeasures

Return Mark -Reduce the run-out as much as possible -(use a holder with a diameter correction mechanism). -Check the cutting edge for damage (the existence of built-up edges). -Reduce the machining allowance. -Change to an insert with a sharper cutting edge. -Decrease the return (lifting) feed.

Irregular Cutting Noise

-Decrease the coolant concentration. -Increase the machining allowance. -Check the cutting edge for damage. -Change the approach angle of the insert cutting edge.

Small Hole Diameter -Reduce the run-out as much as possible (use a holder with a diameter correction mechanism). -Change the approach angle of the insert cutting edge. -Review the clamping method of the workpiece. -Decrease the cutting speed. -Increase the feed rate.

-Replace the insert. -Decrease the coolant concentration. -Increase the machining allowance. -Increase the cutting speed. -Decrease the feed rate.

Poor Surface Roughness -Check the cutting edge for damage. -Reduce the run-out as much as possible (use a holder with a diameter correction mechanism). -Check whether the cutting conditions are within the recommended range. -Change to internal coolant supply. -Increase the coolant concentration.

526

Phone: (800) 950-5202

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A.L.M.T. PRODUCTS Pages 527-538

ALMT Products

ALMT PRODUCTS

PAgES

Ultra Precision Cutting Tools . . . . . . . . . . . . . . . . . . 527-531 PCD Reamers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532-538

527

A.L.M.T.

ALMT Products

MONO CRYSTAL DIAMOND

528

Phone: (800) 950-5202

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A.L.M.T.

MONO CRYSTAL DIAMOND

ALMT Products

Phone: (800) 950-5202

w w w. s u m i c a rb i d e. co m

529

A.L.M.T.

ALMT Products

MONO CRYSTAL DIAMOND

530

Phone: (800) 950-5202

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A.L.M.T.

MONO CRYSTAL DIAMOND

ALMT Products

Phone: (800) 950-5202

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531

A.L.M.T.

ALMT Products

PCD REAMERS

532

Phone: (800) 950-5202

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A.L.M.T.

PCD REAMERS

ALMT Products

Phone: (800) 950-5202

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533

A.L.M.T.

ALMT Products

PCD REAMERS

534

Phone: (800) 950-5202

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A.L.M.T.

PCD REAMERS

ALMT Products

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535

A.L.M.T.

ALMT Products

PCD REAMERS

536

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A.L.M.T.

PCD REAMERS

ALMT Products

Phone: (800) 950-5202

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537

A.L.M.T.

ALMT Products

PCD REAMERS

538

Phone: (800) 950-5202

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ADAPTERS & HOLDERS Pages 539-563

Adapters & Holders

ADAPTERS & HOLDERS

PAgES

Holder and Collet Highlights. . . . . . . . . . . . . . . . . . . . . . . . .540 Adapters & Holders: Milling Chucks. . . . . . . . . . . . . . . . .541 Sumi Power Milling Chucks . . . . . . . . . . . . . . . . . . . . . . . . . .542 ER Collet Chucks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .543 Straight Shank Synchro Chucks . . . . . . . . . . . . . . . . . . . . . .544 ER Collets -Inch & Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . .545 GB Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .546 Shrink Fit System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547-551 Endmill Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552-553 Shellmill Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554-555 â&#x20AC;¢ Hardware ER Collet Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .556 Sealing Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557-558 Drive Keys and Locking Screws . . . . . . . . . . . . . . . . . 559-560 Wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .561 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 562-563

AVAILABILITY: All holders, collets and accessories have a minimum shipment time of 3 working days after receipt of order at Sumitomo.

539

ADAPTERS & HOLDERS

Sumi Power Milling Chucks

CNC Holders CNC Holder line provides options for all industry-standard sizes and congurations for collet chucks, end mill holders, shell mill holders, hi-power milling chucks, and face mill holders.

Adapters & Holders

Each product represents the latest technology, and reects our commitment to quality and innovation. We also support our products with unmatched application expertise and customer service.

Induction Shrink-Fit System The finest shrink fit holders available. Precise manufacturing and exclusive â&#x20AC;&#x153;counter boreâ&#x20AC;? technology optimize the advantages of using shrink fit tooling. These holders ofer the best part finish quality, longer tool life, and higher feed rates and speeds. All of this is accomplished due to micrometer accuracy in runout, high cutting tool rigidity and extremely high clamping forces.

Tightening Fixtures and Retention Knobs Our tightening fixtures are the best and simplest in the world. You gain immediate access to both the working and taper ends. Less handling just means fewer chances of costly holders being dropped and damaged. Our retention knobs are manufactured from the finest and most consistent steels required. Accurately machined surfaces and quality threads mean constant productivity and less down-time.

540

Phone: (800) 950-5202

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Milling Chucks

ADAPTERS & HOLDERS

ød

øD

Milling Chucks Catalog Number CAT40

CAT50 SHPMC0.750-3.54-CAT50 SHPMC0.750-6.50-CAT50 SHPMC1.000-3.54-CAT50 SHPMC1.000-5.31-CAT50 SHPMC1.250-4.13-CAT50 SHPMC1.250-5.31-CAT50 SHPMC2.000-4.72-CAT50 SHPMC2.000-5.90-CAT50 SHPMC32-105-CAT50 SHPMC50-135-CAT50

BT30 SHPMC0.750-3.54-BT30 SHPMC20-90-BT30 SHPMC25-90-BT30 SHPMC32-105-BT30

19.05 25.4 31.75 25 32

0.75 1.00 1.25 – –

52 58 66 58 66

89.9 89.9 108.0 90 105

3.54 3.54 4.25 – –

Adapters & Holders

SHPMC0.750-3.54-CAT40 SHPMC1.000-3.54-CAT40 SHPMC1.250-4.25-CAT40 SHPMC25-90-CAT40 SHPMC32-105-CAT40

Dimensions d d D A A (mm) (inch) (mm) (mm) (inch) Balanced to G6.3 @ 8,000 RPM

Balanced to G6.3 @ 8,000 RPM 19.05 19.05 25.4 25.4 31.75 31.75 50.8 50.8 32 50

0.75 0.75 1.00 1.00 1.25 1.25 2.00 2.00 – –

52 52 58 58 66 66 103 103 58 103

89.9 165.1 89.9 134.9 104.9 134.9 119.9 149.9 105 135

3.54 6.50 3.54 5.31 4.13 5.31 4.72 5.90 – –

Balanced to G6.3 @ 8,000 RPM 19.05 20 25 32

0.75 – – –

52 52 58 66

89.9 90 90 105

3.54 – – –

ød

øD

89.9

HSK Milling Chucks Catalog Number HSK-A63 SHPMC0.750-3.54-HSKA63 SHPMC1.000-4.13-HSKA63 SHPMC1.250-4.72-HSKA63 SHPMC20-90-HSKA63 SHPMC25-105-HSKA63 SHPMC32-135-HSKA63

HSK-A100 SHPMC0.750-3.94-HSKA100 SHPMC1.000-4.53-HSKA100 SHPMC1.250-5.31-HSKA100 SHPMC20-100-HSKA100 SHPMC25-115-HSKA100 SHPMC32-135-HSKA100

Phone: (800) 950-5202

Dimensions d d D A A (mm) (inch) (mm) (mm) (inch) Balanced to G6.3 @ 8,000 RPM 19.05 25.4 31.75 20 25 32

0.75 1.00 1.25 – – –

52 58 66 52 58 66

89.9 104.9 119.9 90 105 135

3.54 4.13 4.72 – – –

Balanced to G6.3 @ 15,000 RPM – – – 20 25 32

0.750 1.000 1.250 – – –

52 58 66 52 58 66

– – – 100mm 115mm 135mm

3.94 4.53 5.31 – – –

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541

ADAPTERS & HOLDERS

Sumi Power Milling Chucks

Adjustable Straight Collets for Milling Chucks (Metric)

Ød

ØD

Catalog Number

Adapters & Holders

SSC20-6 SSC20-8 SSC20-10 SSC20-12 SSC20-16 SSC25-6 SSC25-8 SSC25-10 SSC25-12 SSC25-16 SSC25-18 SSC25-20 SSC32-6 SSC32-8 SSC32-10 SSC32-12 SSC32-16 SSC32-18 SSC32-20 SSC32-25

Dimensions (mm) D d L 20 20 20 20 20 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32

6 8 10 12 16 6 8 10 12 16 18 20 6 8 10 12 16 18 20 25

63 63 63 63 63 73 73 73 73 73 73 73 79 79 79 79 79 79 79 79

Adjustable Straight Collets for Milling Chucks (Inch)

Ød

ØD

Catalog Number

SSC 0.750-0.250 SSC 0.750-0.312 SSC 0.750-0.375 SSC 0.750-0.437 SSC 0.750-0.500 SSC 0.750-0.562 SSC 0.750-0.625 SSC 1.000-0.250 SSC 1.000-0.312 SSC 1.000-0.375 SSC 1.000-0.437 SSC 1.000-0.500 SSC 1.000-0.562 SSC 1.000-0.625 SSC 1.000-0.750 SSC 1.250-0.250 SSC 1.250-0.312 SSC 1.250-0.375 SSC 1.250-0.437 SSC 1.250-0.500 SSC 1.250-0.562 SSC 1.250-0.625 SSC 1.250-0.750 SSC 1.250-0.875 SSC 1.250-1.000

Dimensions (inch) D d L 0.750 0.750 0.750 0.750 0.750 0.750 0.750 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250

0.250 0.312 0.375 0.437 0.500 0.562 0.625 0.250 0.312 0.375 0.437 0.500 0.562 0.625 0.750 0.250 0.312 0.375 0.437 0.500 0.562 0.625 0.750 0.875 1.000

2.48 2.48 2.48 2.48 2.48 2.48 2.48 2.87 2.87 2.87 2.87 2.87 2.87 2.87 2.87 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11

Adjustable Straight Collets for Milling Chucks (Metric to Inch) Catalog Number

32 32 32 32 32

Dimensions d L 0.375 0.500 0.625 0.750 1.000

3.11 3.11 3.11 3.11 3.11

Ød

ØD

SSC32-0.375 SSC32-0.500 SSC32-0.625 SSC32-0.750 SSC32-1.000

542

Phone: (800) 950-5202

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ADAPTERS & HOLDERS

ER Collet Chucks

øD

ER Collet Chucks - CAT40

Balanced to G6.3 @ 20,000 RPM

Dimensions Catalog Number Collet Range D A A Type (mm) (mm) (mm) (inch) CAT40 ER16 ER16 ER20 ER20 ER25 ER25 ER32 ER32 ER40 ER40

1–10 1–10 1–13 1–13 2–16 2–16 2–20 2–20 3–26 3–26

28 28 34 34 42 42 50 50 63 63

63.5 127.0 63.5 152.4 63.5 152.4 69.9 152.4 76.2 152.4

2.50 5.00 2.50 6.00 2.50 6.00 2.75 6.00 3.00 6.00

Balanced to G6.3 @ 20,000 RPM

Dimensions Catalog Number Collet Range D A A Type (mm) (mm) (mm) (inch) CAT50

SCCH-ER16-2.50-CAT50 SCCH-ER16-4.00-CAT50 SCCH-ER16-6.00-CAT50 SCCH-ER20-2.50-CAT50 SCCH-ER20-4.00-CAT50 SCCH-ER20-6.00-CAT50 SCCH-ER25-2.50-CAT50 SCCH-ER25-4.00-CAT50 SCCH-ER25-6.00-CAT50 SCCH-ER32-2.75-CAT50 SCCH-ER32-4.00-CAT50 SCCH-ER32-6.00-CAT50 SCCH-ER40-3.00-CAT50 SCCH-ER40-4.00-CAT50 SCCH-ER40-6.00-CAT50

M10 M10 M12 M12 M16 M16 M22x1.5 M22x1.5 M22x1.5 M22x1.5

ER16 ER16 ER16 ER20 ER20 ER20 ER25 ER25 ER25 ER32 ER32 ER32 ER40 ER40 ER40

1–10 1–10 1–10 1–13 1–13 1–13 2–16 2–16 2–16 2–20 2–20 2–20 3–26 3–26 3–26

28 28 28 34 34 34 42 42 42 50 50 50 63 63 63

63.5 101.6 152.4 63.5 101.6 152.4 63.5 101.6 152.4 69.9 101.6 152.4 76.2 101.6 152.4

2.50 4.00 6.00 2.50 4.00 6.00 2.50 4.00 6.00 2.75 4.00 6.00 3.00 4.00 6.00

g M10 M10 M10 M12 M12 M12 M16 M16 M16 M22x1.5 M22x1.5 M22x1.5 M22x1.5 M22x1.5 M22x1.5

øD

ER Collet Chucks

Balanced to G6.3 @ 20,000 RPM

Dimensions Catalog Number Collet Range D A A Type (mm) (mm) (mm) (inch) BT30 SCCH-ER16-100-BT30 SCCH-ER16-150-BT30 SCCH-ER16-70-BT30 SCCH-ER20-100-BT30 SCCH-ER20-70-BT30 SCCH-ER25-100-BT30 SCCH-ER25-70-BT30 SCCH-ER32-100-BT30 SCCH-ER32-70-BT30 SCCH-ER40-100-BT30

HSK ER Collet Chuck Holders Catalog Number

Balanced to G6.3 @ 20,000 RPM

Dimensions Collet Range D A A Type (mm) (mm) (mm) (inch)

HSK-A63

ER16 ER16 ER16 ER20 ER20 ER25 ER25 ER32 ER32 ER40

1–10 1–10 1–10 1–13 1–13 2–16 2–16 2–20 2–20 3–26

28 28 28 34 34 42 42 50 50 63

100 150 70 100 70 100 70 100 70 100

3.94 5.90 2.76 3.94 2.76 3.94 2.76 3.94 2.76 3.89

M10 M10 M10 M12 M12 M12 M12 M22x1.5 M12 M22x1.5

ER16 ER16 ER16 ER20 ER20 ER20 ER25 ER25 ER25 ER32 ER32 ER32 ER40 ER40 ER40

1–10 1–10 1–10 1–13 1–13 1–13 2–16 2–16 2–16 2–20 2–20 2–20 3–26 3–26 3–26

28 28 28 34 34 34 42 42 42 50 50 50 63 63 63

100 160 70 100 160 70 100 160 70 100 160 70 100 160 80

3.94 6.30 2.76 3.94 6.30 2.76 3.94 6.30 2.76 3.94 6.30 2.76 3.94 6.30 3.15

M10 M10 M10 M12 M12 M12 M16 M16 M16 M22x1.5 M22x1.5 M22x1.5 M22x1.5 M22x1.5 M22x1.5

SCCH-ER16M-100-HSKA63 SCCH-ER16M-160-HSKA63 SCCH-ER20-100-HSKA63 SCCH-ER20M-160-HSKA63 SCCH-ER25-100-HSKA63 SCCH-ER25M-160-HSKA63 SCCH-ER32-100-HSKA63 SCCH-ER32-160-HSKA63 SCCH-ER40-120-HSKA63 SCCH-ER40-160-HSKA63

ER16 ER16 ER20 ER20 ER25 ER25 ER32 ER32 ER40 ER40

1–10 1–10 1–13 1–13 2–16 2–16 2–20 2–20 3–26 3–26

28 28 34 34 42 42 50 50 63 63

100 160 100 160 100 160 100 160 120 160

3.94 6.3 3.94 6.3 3.94 6.3 3.94 6.3 4.72 6.3

M10 M10 M12 M12 M16 M16 M22x1.5 M22x1.5 M22x1.5 M22x1.5

1–10 1–13 2–16 2–20 3–26 1–10 1–13 2–16 2–20 3–26

22 34 42 50 63 22 34 42 50 63

100 100 100 100 120 160 160 160 160 160

3.94 3.94 3.94 3.94 4.72 6.3 6.3 6.3 6.3 6.3

M10 M12 M16 M22X1.5 M22x1.5 M10 M12 M16 M22X1.5 M22x1.5

HSK-A100

BT40 SCCH-ER16-100-BT40 SCCH-ER16-160-BT40 SCCH-ER16-70-BT40 SCCH-ER20-100-BT40 SCCH-ER20-160-BT40 SCCH-ER20-70-BT40 SCCH-ER25-100-BT40 SCCH-ER25-160-BT40 SCCH-ER25-70-BT40 SCCH-ER32-100-BT40 SCCH-ER32-160-BT40 SCCH-ER32-70-BT40 SCCH-ER40-100-BT40 SCCH-ER40-160-BT40 SCCH-ER40-80-BT40

Adapters & Holders

SCCH-ER16-2.50-CAT40 SCCH-ER16-5.00-CAT40 SCCH-ER20-2.50-CAT40 SCCH-ER20-6.00-CAT40 SCCH-ER25-2.50-CAT40 SCCH-ER25-6.00-CAT40 SCCH-ER32-2.75-CAT40 SCCH-ER32-6.00-CAT40 SCCH-ER40-3.00-CAT40 SCCH-ER40-6.00-CAT40

ER Collet Chucks - CAT50

Phone: (800) 950-5202

SCCH-ER16M-100-HSKA100 ER16M SCCH-ER20-100-HSKA100 ER20 SCCH-ER25-100-HSKA100 ER25 SCCH-ER32-100-HSKA100 ER32 SCCH-ER40-120-HSKA100 ER40 SCCH-ER16M-160-HSKA100 ER16M SCCH-ER20-160-HSKA100 ER20 SCCH-ER25-160-HSKA100 ER25 SCCH-ER32-160-HSKA100 ER32 SCCH-ER40-160-HSKA100 ER40

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543

ADAPTERS & HOLDERS

ød1 ød2

Straight Shank Synchro Chucks

l l1

Adapters & Holders

Straight Shank Synchro Chucks

544

Catalog Number

Spindle Type

SSSC-CT40-1.000 SSSC-CT50-1.000 SSSC-CT50-1.500 SSSC-BT40-1.000 SSSC-BT50-1.000 SSSC-BT50-1.500

CAT40 CAT50 CAT50 BT40 BT50 BT50

Phone: (800) 950-5202

Dimensions d1 (in) d2(mm) l1 (mm) 1 1 1.5 1 1 1.5

45 70 70 45 70 70

68.5 84.5 84.5 68.5 84.5 84.5

l (in) 1.375 1.375 1.375 1.062 1.875 1.875

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ER Collets - INCH & METRIC

ADAPTERS & HOLDERS d

0.01

Spring Collets ER16 (Inch)

Spring Collets ER 32(Inch) Catalog Dimensions (inch) Number D L d

ER16-1/16 ER16-3/32 ER16-1/8 ER16-5/32 ER16-3/16 ER16-7/32 ER16-1/4 ER16-9/32 ER16-5/16 ER16-11/32 ER16-3/8 ER16-13/32 ER16 12pc. Collet Set

ER32-1/8 ER32-3/16 ER32-1/4 ER32-5/16 ER32-3/8 ER32-7/16 ER32-1/2 ER32-9/16 ER32-5/8 ER32-11/16 ER32-3/4 ER32 12pc Collet Set

0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669 0.669

1.063 1.063 1.063 1.063 1.063 1.063 1.063 1.063 1.063 1.063 1.063 1.063

0.043-0.062 0.054-0.093 0.086-0.125 0.117-0.156 0.148-0.187 0.179-0.218 0.211-0.250 0.242-0.281 0.273-0.312 0.304-0.343 0.336-0.375 0.367-0.406

–

0.827 0.827 0.827 0.827 0.827 0.827 0.827

1.22 1.22 1.22 1.22 1.22 1.22 1.22

0.086-0.125 0.148-0.187 0.211-0.250 0.273-0.312 0.336-0.375 0.398-0.437 0.461-0.500

–

1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.024

1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378

0.086-0.125 0.148-0.187 0.211-0.250 0.273-0.312 0.336-0.375 0.398-0.437 0.461-0.500 0.523-0.562 0.586-0.625

–

ER25 (Inch) ER25-1/8 ER25-3/16 ER25-1/4 ER25-5/16 ER25-3/8 ER25-7/16 ER25-1/2 ER25-9/16 ER25-5/8 ER25 9pc. Collet Set

1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575

0.086-0.125 0.148-0.187 0.211-0.250 0.273-0.312 0.336-0.375 0.398-0.437 0.461-0.500 0.523-0.562 0.586-0.625 0.648-0.687 0.711-0.750

–

1.614 1.614 1.614 1.614 1.614 1.614 1.614 1.614 1.614 1.614 1.614 1.614 1.614

1.811 1.811 1.811 1.811 1.811 1.811 1.811 1.811 1.811 1.811 1.811 1.811 1.811

0.086-0.125 0.148-0.187 0.211-0.250 0.273-0.312 0.336-0.375 0.398-0.437 0.461-0.500 0.523-0.562 0.586-0.625 0.648-0.687 0.711-0.750 0.836-0.875 0.961-1.000

–

ER40 (Inch)

ER20(Inch) ER20-1/8 ER20-3/16 ER20-1/4 ER20-5/16 ER20-3/8 ER20-7/16 ER20-1/2 ER20 7pc. Collet Set

1.299 1.299 1.299 1.299 1.299 1.299 1.299 1.299 1.299 1.299 1.299

ER40-1/8 ER40-3/16 ER40-1/4 ER40-5/16 ER40-3/8 ER40-7/16 ER40-1/2 ER40-9/16 ER40-5/8 ER40-11/16 ER40-3/4 ER40-7/8 ER40-1.0 ER40 14pc. Collet Set

Spring Collets ER32 (Metric) Catalog Dimensions (mm) Number D L d

ER16-1.0 ER16-1.5 ER16-2.0 ER16-2.5 ER16-3.0 ER16-3.5 ER16-4.0 ER16-4.5 ER16-5.0 ER16-5.5 ER16-6.0 ER16-6.5 ER16-7.0 ER16-7.5 ER16-8.0 ER16-8.5 ER16-9.0 ER16-9.5 ER16-10.0 ER16 10pc. Collet Set

ER32-2.0 ER32-3.0 ER32-4.0 ER32-5.0 ER32-6.0 ER32-7.0 ER32-8.0 ER32-9.0 ER32-10.0 ER32-11.0 ER32-12.0 ER32-13.0 ER32-14.0 ER32-15.0 ER32-16.0 ER32-17.0 ER32-18.0 ER32-19.0 ER32-20.0 ER32 18pc. Collet Set

27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27

1.0-0.5 1.5-1.0 2.0-1.5 2.5-2.0 3.0-2.5 3.5-3.0 4.0-3.5 4.5-4.0 5.0-4.5 5.5-5.0 6.0-5.5 6.5-6.0 7.0-6.5 7.5-7.0 8.0-7.5 8.5-8.0 9.0-8.5 9.5-9.0 10.0-9.5

–

21 21 21 21 21 21 21 21 21 21 21 21 21

31 31 31 31 31 31 31 31 31 31 31 31 31

1.0-0.5 2.0-1.5 3.0-2.5 4.0-3.5 5.0-4.5 6.0-5.5 7.0-6.5 8.0-7.5 9.0-8.5 10.0-9.5 11.0-10.5 12.0-11.5 13.0-12.5

–

26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

35 35 35 35 35 35 35 35 35 35 35 35 35 35 35

2.0-1.5 3.0-2.5 4.0-3.5 5.0-4.5 6.0-5.5 7.0-6.5 8.0-7.5 9.0-8.5 10.0-9.5 11.0-10.5 12.0-11.5 13.0-12.5 14.0-13.5 15.0-14.5 16.0-15.5

–

ER20 (Metric) ER20-1.0 ER20-2.0 ER20-3.0 ER20-4.0 ER20-5.0 ER20-6.0 ER20-7.0 ER20-8.0 ER20-9.0 ER20-10.0 ER20-11.0 ER20-12.0 ER20-13.0 ER20 12pc. Collet Set

33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

2.0-1.5 3.0-2.5 4.0-3.5 5.0-4.5 6.0-5.5 7.0-6.5 8.0-7.5 9.0-8.5 10.0-9.5 11.0-10.5 12.0-11.5 13.0-12.5 14.0-13.5 15.0-14.5 16.0-15.5 17.0-16.5 18.0-17.5 19.0-18.5 20.0-19.5

–

41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41 41

46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46

3.0-2.5 4.0-3.5 5.0-4.5 6.0-5.5 7.0-6.5 8.0-7.5 9.0-8.5 10.0-9.5 11.0-10.5 12.0-11.5 13.0-12.5 14.0-13.5 15.0-14.5 16.0-15.5 17.0-16.5 18.0-17.5 19.0-18.5 20.0-19.5 21.0-20.5 22.0-21.5 23.0-22.5 24.0-23.5 25.0-24.5 26.0-25.5

–

ER40 (Metric)

ER25 (Metric) ER25-2.0 ER25-3.0 ER25-4.0 ER25-5.0 ER25-6.0 ER25-7.0 ER25-8.0 ER25-9.0 ER25-10.0 ER25-11.0 ER25-12.0 ER25-13.0 ER25-14.0 ER25-15.0 ER25-16.0 ER25 15pc. Collet Set

Phone: (800) 950-5202

17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17

Adapters & Holders

Catalog Dimensions (inch) Number D L d

Spring Collets ER16 (Metric) Catalog Dimensions (mm) Number D L d

ER40-3.0 ER40-4.0 ER40-5.0 ER40-6.0 ER40-7.0 ER40-8.0 ER40-9.0 ER40-10.0 ER40-11.0 ER40-12.0 ER40-13.0 ER40-14.0 ER40-15.0 ER40-16.0 ER40-17.0 ER40-18.0 ER40-19.0 ER40-20.0 ER40-21.0 ER40-22.0 ER40-23.0 ER40-24.0 ER40-25.0 ER40-26.0 ER40 23pc. Collet Set

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545

ADAPTERS & HOLDERS

gB Collects- INCH & METRIC

gB Collects - INCH

Adapters & Holders

Dimensions (mm) Shank d Square l2 Pipe (in) SW (in) (mm) Tap 0.141 0.168 0.194 0.22 0.255 0.318 0.323 0.367 0.381 0.429 0.437 0.48 0.5542 0.562 0.59 0.652 0.687 0.697 0.7 0.76 0.8

0.11 0.131 0.152 0.165 0.191 0.238 0.242 0.275 0.286 0.322 0.328 0.36 0.406 0.421 0.442 0.489 0.515 0.523 0.531 0.57 0.6

18 18 18 18 18 22 22 22 22 25 25 25 25 25 25 25 25 25 25 25 28

Product Code ER11-gB

ER16-gB

ER110141GB ER160141GB ER160168GB ER160194GB ER160220GB ER160255GB ER160318GB

ER20-gB

ER25-gB

ER32-gB

ER200168GB ER200194GB ER200220GB ER200255GB ER200318GB ER200323GB ER200367GB ER200381GB

ER250168GB ER250194GB ER250220GB ER250255GB ER250318GB ER250323GB ER250367GB ER250381GB ER250429GB ER250437GB ER250480GB

ER320168GB ER320194GB ER320220GB ER320255GB ER320318GB ER320323GB ER320367GB ER320381GB ER320429GB ER320437GB ER320480GB ER320542GB ER320562GB ER320590GB ER320652GB

3 3 3 3

ER40-gB

ER400255GB ER400318GB ER400323GB ER400367GB ER400381GB ER400429GB ER400437GB ER400480GB ER400542GB ER400562GB ER400592GB ER400652GB ER400687GB ER400697GB ER400700GB ER400760GB ER400800GB

gB Collects - METRIC Dimensions (mm) Shank d Square l2 STD (mm) SW(mm) (mm) 2.8 3.5 4 4 4.5 5 5.5 5.5 6 6 6.2 6.3 7 7.1 8 8.5 9 10 10.5 11 1.2 12 12.5 14 15 16 17 18 20 22

546

2.1 2.7 3 3.15/3.2 3.4 4 4.3 4.5 4.5 4.9 5 5 5.5 5.6 6.2/6.3 6.5 7.0/7.1 8 8 9 9 9 10 11.0/11.2 12 12 13 14.0/14.5 16 18

12 14 14 18 18 18 18 18 18 18 18 18 18 18 22 22 22 25 25 25 25 25 25 25 25 25 25 25 28 28

DIN DIN DIN ISO,JIS DIN ISO,JIS DIN JIS JIS DIN JIS ISO,JIS DIN, JIS ISO,JIS DIN,ISO JIS DIN,ISO DIN,ISO JIS DIN ISO DIN ISO,JIS DIN,JIS,ISO JIS DIN JIS DIN,ISO DIN,ISO DIN

Product Code ER11-gB ER11280GB ER11350GB ER11400GB ER11450GB ER11600GB

Phone: (800) 950-5202

ER16-gB

ER20-gB

ER25-gB

ER16400GB ER16450GB ER16550GB-JIS ER16550GB ER16550GB ER16600GB ER16600GB-JIS ER16620GB-JIS ER16630GB ER16700GB ER16710GB ER16800GB ER16850GB-JIS ER16900GB

ER20400GB ER20450GB ER20550GB-JIS ER20550GB ER20550GB ER20600GB ER20600GB-JIS ER20620GB-JIS ER20630GB ER20700GB ER20710GB ER20800GB ER20850GB-JIS ER20900GB ER2010.00GB ER2010.50GB-JIS ER2011.00GB ER2011.20GB

ER25400GB ER25450GB ER25550GB-JIS ER25550GB ER25550GB ER25600GB ER25600GB-JIS ER25620GB-JIS ER25630GB ER25700GB ER25710GB ER25800GB ER25850GB-JIS ER25900GB ER2510.00GB ER2510.50GB-JIS ER2511.00GB ER2511.20GB ER2512.00GB ER2512.50GB ER2514.00GB ER2515.00GB-JIS ER2516.00GB

ER32-gB

ER40-gB

ER32400GB ER32450GB ER32550GB-JIS ER32550GB ER32550GB ER32600GB ER40600GB-JIS ER32600GB-JIS ER40600GB-DIN ER32620GB-JIS ER40620GB ER32630GB ER40630GB ER32700GB ER40700GB ER32710GB ER40710GB ER32800GB ER40800GB ER32850GB-JIS ER40850GB ER32900GB ER40900GB ER3210.00GB ER4010.00GB ER3210.50GB ER4010.50GB ER3211.00GB ER4011.00GB ER3211.20GB ER4011.20GB ER3212.00GB ER4012.00GB ER3212.50GB ER4012.50GB ER3214.00GB ER4014.00GB ER3215.00GB ER4015.00GB ER3216.00GB ER4016.00GB ER3217.00GB ER4017.00GB ER3218.00GB ER4018.00GB ER3220.00GB ER4020.00GB ER4022.00GB

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Shrink-Fit System HSK-A63 | Thermogrip® Standard

HSK-A63 | Thermogrip® Standard - INCH

HSK-A63 | Thermogrip® Standard - METRIC

3.15 3.15 3.15 3.34 3.54 3.74 3.94

0.83 0.83 0.83 0.95 1.06 1.06 1.30

1.06 1.06 1.06 1.26 1.34 1.34 1.65

1.42 1.42 1.42 1.65 1.85 1.97 2.05

0.39 0.39 0.39 0.39 0.39 0.39 0.39

M6 M6 M5 M8x1 M10x1 M12x1 M16x1

4.72 4.72 4.72 4.72 4.72 4.72 4.72 4.72

0.83 0.83 0.83 0.95 1.06 1.06 1.73 1.73

1.06 1.06 1.06 1.26 1.34 1.34 2.09 2.09

1.42 1.42 1.42 1.65 1.85 1.97 2.44 2.28

0.39 0.39 0.39 0.39 0.39 0.39 0.39 0.39

M6 M6 M5 M8x1 M10x1 M12x1 M16x1 M16x1

0.83 0.83 0.83 0.95 1.06 1.06 1.30 1.73 1.73

1.26 1.26 1.26 1.34 1.65 1.65 2.01 2.09 2.09

1.42 1.42 1.42 1.65 1.85 1.97 2.05 2.44 2.28

0.39 0.39 0.39 0.39 0.39 0.39 0.39 0.39 0.39

M6 M6 M5 M8x1 M10x1 M12x1 M16x1 M16x1 M16x1

STANDARD PROJECTION ST0318-80-HSKA63 ST0476-80-HSKA63 ST0635-80-HSKA63 ST0953-85-HSKA63 ST1270-90-HSKA63 ST1588-95-HSKA63 ST1905-100-HSKA63

0.125 0.187 0.250 0.375 0.500 0.625 0.750 0.125 0.187 0.250 0.375 0.500 0.625 1.000 1.250

EXTRA LONg PROJECTION ST0318-160-HSKA63 ST0476-160-HSKA63 ST0635-160-HSKA63 ST0953-160-HSKA63 ST1270-160-HSKA63 ST1588-160-HSKA63 ST1905-160-HSKA63 ST2540-160-HSKA63 ST3175-160-HSKA63

0.125 0.187 0.250 0.375 0.500 0.625 0.750 1.000 1.250

6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30

80 80 80 80 80 85 90 90 95 95 100 115

15 15 15 21 21 24 24 27 27 33 33 44

20 20 20 27 27 32 32 34 34 42 42 53

20 20 25 36 36 42 47 47 50 50 52 58

5 5 5 10 10 10 10 10 10 10 10 10

M6 M6 M6 M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1

120 120 120 120 120 120 120 120 120

21 21 24 24 27 27 33 33 44

27 27 32 32 34 34 42 42 53

36 36 42 47 47 50 50 52 58

10 10 10 10 10 10 10 10 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1

21 21 24 24 27 27 33 33 44 44

32 32 34 34 42 42 51 51 53 53

36 36 42 47 47 50 50 52 58 62

10 10 10 10 10 10 10 10 10 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

STANDARD PROJECTION

LONg PROJECTION ST0318-120-HSKA63 ST0476-120-HSKA63 ST0635-120-HSKA63 ST0953-120-HSKA63 ST1270-120-HSKA63 ST1588-120-HSKA63 ST2540-120-HSKA63 ST3175-120-HSKA63

Dimensions (mm)

Catalog Number

All holders can be run with internal coolant Please Order Coolant Tube separately NOTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm

ST0300-80-HSKA63 ST0400-80-HSKA63 ST0500-80-HSKA63 ST0600-80-HSKA63 ST0800-80-HSKA63 ST1000-85-HSKA63 ST1200-90-HSKA63 ST1400-90-HSKA63 ST1600-95-HSKA63 ST1800-95-HSKA63 ST2000-100-HSKA63 ST2500-115-HSKA63

3 4 5 6 8 10 12 14 16 18 20 25

Adapters & Holders

Dimensions (inch)

Catalog Number

ADAPTERS & HOLDERS

LONg PROJECTION ST0600-120-HSKA63 ST0800-120-HSKA63 ST1000-120-HSKA63 ST1200-120-HSKA63 ST1400-120-HSKA63 ST1600-120-HSKA63 ST1800-120-HSKA63 ST2000-120-HSKA63 ST3200-120-HSKA63

6 8 10 12 14 16 18 20 32

EXTRA LONg PROJECTION ST0600-160-HSKA63 ST0800-160-HSKA63 ST1000-160-HSKA63 ST1200-160-HSKA63 ST1400-160-HSKA63 ST1600-160-HSKA63 ST1800-160-HSKA63 ST2000-160-HSKA63 ST2500-160-HSKA63 ST3200-160-HSKA63

6 8 10 12 14 16 18 20 25 32

160 160 160 160 160 160 160 160 160 160

All holders can be run with internal coolant Please Order Coolant Tube Catalog separately NOTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm

Phone: (800) 950-5202

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547

ADAPTERS & HOLDERS

Shrink-Fit System HSK-A100 | Thermogrip® Standard

HSK-A100 | Thermogrip® Standard-INCH Dimensions (inch)

Catalog Number Adapters & Holders

HSK-A100 | Thermogrip® Standard-METRIC

3.35 3.54 3.74 3.94 4.13

0.83 0.94 1.06 1.06 1.30

1.06 1.26 1.34 1.34 1.65

1.42 1.65 1.85 1.97 2.05

0.39 0.39 0.39 0.39 0.39

M5 M8X1 M10X1 M12X1 M16X1

4.72 4.72 4.72 4.72 4.72 4.72 4.72

0.83 0.94 1.06 1.06 1.30 1.73 1.73

1.06 1.26 1.34 1.34 1.65 2.09 2.09

1.42 1.65 1.85 1.97 2.05 2.44 2.44

0.39 0.39 0.39 0.39 0.39 0.39 0.39

M5 M8X1 M10X1 M12X1 M16X1 M16X1 M16X1

0.83 0.94 1.06 1.06 1.30 1.73

1.26 1.34 1.65 1.65 2.01 2.36

1.42 1.65 1.85 1.97 2.05 2.44

0.39 0.39 0.39 0.39 0.39 0.39

M5 M8X1 M10X1 M12X1 M16X1 M16X1

STANDARD PROJECTION ST0635-85-HSKA100 ST0953-90-HSKA100 ST1270-95-HSKA100 ST1588-95-HSKA100 ST1905-105-HSKA100

0.250 0.375 0.500 0.625 0.750 0.250 0.375 0.500 0.625 0.750 1.000 1.250

EXTRA LONg PROJECTION ST0635-160-HSKA100 ST0953-160-HSKA100 ST1270-160-HSKA100 ST1588-160-HSKA100 ST1905-160-HSKA100 ST2540-160-HSKA100

0.250 0.375 0.500 0.625 0.750 1.000

Dimensions (mm) d1

6 8 10 12 14 16 18 20 25

85 85 90 95 95 100 100 105 115

21 21 24 24 27 27 33 33 44

27 27 32 32 34 34 42 42 53

36 36 42 47 50 50 50 52 58

10 10 10 10 10 10 10 10 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1

6 8 10 12 14 16 18 20 25 32

120 120 120 120 120 120 120 120 120 120

21 21 24 24 27 27 33 33 44 44

27 27 32 32 34 34 42 42 53 53

36 36 42 47 50 50 50 52 58 62

10 10 10 10 10 10 10 10 10 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

21 21 24 24 27 27 33 33 44 44

32 32 34 34 42 42 51 51 53 53

36 36 42 47 47 50 52 52 58 62

10 10 10 10 10 10 10 10 10 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

STANDARD PROJECTION

LONg PROJECTION ST0635-120-HSKA100 ST0953-120-HSKA100 ST1270-120-HSKA100 ST1588-120-HSKA100 ST1905-120-HSKA100 ST2540-120-HSKA100 ST3175-120-HSKA100

Catalog Number

6.30 6.30 6.30 6.30 6.30 6.30

All holders can be run with internal coolant Please Order Coolant Tube separately NOTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm

ST0600-85-HSKA100 ST0800-85-HSKA100 ST1000-90-HSKA100 ST1200-95-HSKA100 ST1400-95-HSKA100 ST1600-100-HSKA100 ST1800-100-HSKA100 ST2000-105-HSKA100 ST2500-115-HSKA100

LONg PROJECTION ST0600-120-HSKA100 ST0800-120-HSKA100 ST1000-120-HSKA100 ST1200-120-HSKA100 ST1400-120-HSKA100 ST1600-120-HSKA100 ST1800-120-HSKA100 ST2000-120-HSKA100 ST2500-120-HSKA100 ST3200-120-HSKA100

EXTRA LONg PROJECTION ST0600-160-HSKA100 ST0800-160-HSKA100 ST1000-160-HSKA100 ST1200-160-HSKA100 ST1400-160-HSKA100 ST1600-160-HSKA100 ST1800-160-HSKA100 ST2000-160-HSKA100 ST2500-160-HSKA100 ST3200-160-HSKA100

6 8 10 12 14 16 18 20 25 32

160 160 160 160 160 160 160 160 160 160

All holders can be run with internal coolant Please Order Coolant Tube separately NOTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm

548

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

ADAPTERS & HOLDERS

Shrink-Fit System CAT40 | Thermogrip® Standard

l1 A

0.003 A

N 4.5 ° d1

CAT40 | Thermogrip® Standard-INCH Catalog Number

0.125 0.187 0.250 0.375 0.500 0.625 0.750 1.000 1.250

3.74 3.74 3.74 3.74 3.74 3.74 3.74 3.94 3.94

0.59 0.59 0.83 0.95 1.06 1.06 1.30 1.73 1.73

0.79 0.79 1.06 1.26 1.34 1.34 1.65 2.09 2.09

0.79 0.79 1.42 1.65 1.85 1.97 2.05 2.44 2.44

0.20 0.20 0.39 0.39 0.39 0.39 0.39 0.39 0.39

M6 M6 M5 M8x1 M10x1 M12x1 M16x1 M16x1 M16x1

0.125 0.187 0.250 0.375 0.500 0.625 0.750 1.000 1.25

4.73 4.73 4.73 4.73 4.73 4.73 4.73 4.73 4.73

0.59 0.59 0.83 0.95 1.06 1.06 1.30 1.73 1.73

0.79 0.79 1.06 1.26 1.34 1.34 1.65 2.09 2.09

0.79 0.79 1.42 1.65 1.85 1.97 2.05 2.44 2.44

0.20 0.20 0.39 0.39 0.39 0.39 0.39 0.39 0.39

M6 M6 M5 M8x1 M10x1 M12x1 M16x1 M16x1 M16x1

0.59 0.59 0.83 0.95 1.06 1.06 1.30 1.73 1.73

0.79 0.79 1.26 1.34 1.65 1.65 1.75 2.09 2.09

0.79 0.79 1.42 1.65 1.85 1.97 2.05 2.44 2.44

0.20 0.20 0.39 0.39 0.39 0.39 0.39 0.39 0.39

M6 M6 M5 M8x1 M10x1 M12x1 M16x1 M16x1 M16x1

EXTRA LONg PROJECTION ST0318-160-CAT40 ST0476-160-CAT40 ST0635-160-CAT40 ST0953-160-CAT40 ST1270-160-CAT40 ST1588-160-CAT40 ST1905-160-CAT40 ST2540-160-CAT40 ST3175-160-CAT40

0.125 0.187 0.250 0.375 0.500 0.625 0.750 1.000 1.250

6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30

Dimensions (mm) d1

95 95 95 95 95 95 95 95 95 95 95 100 100

15 15 15 21 21 24 24 27 27 33 33 44 44

20 20 20 27 27 32 32 34 34 42 42 53 53

20 20 25 36 36 42 47 47 50 50 52 58 62

5 5 5 10 10 10 10 10 10 10 10 10 10

M6 M6 M6 M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

120 120 120 120 120 120 120 120 120 120

21 21 24 24 27 27 33 33 44 44

27 27 32 32 34 34 42 42 53 53

36 36 42 47 47 50 50 52 58 62

10 10 10 10 10 10 10 10 10 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

21 21 24 24 27 27 33 44 44 44

32 32 34 34 42 42 44 53 53 53

36 36 42 47 47 50 50 52 58 62

10 10 10 10 10 10 10 10 10 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

STANDARD PROJECTION

LONg PROJECTION ST0318-120-CAT40 ST0476-120-CAT40 ST0635-120-CAT40 ST0953-120-CAT40 ST1270-120-CAT40 ST1588-120-CAT40 ST1905-120-CAT40 ST2540-120-CAT40 ST3175-120-CAT40

Catalog Number ST0300-95-CAT40 ST0400-95-CAT40 ST0500-95-CAT40 ST0600-95-CAT40 ST0800-95-CAT40 ST1000-95-CAT40 ST1200-95-CAT40 ST1400-95-CAT40 ST1600-95-CAT40 ST1800-95-CAT40 ST2000-95-CAT40 ST2500-100-CAT40 ST3200-100-CAT40

3 4 5 6 8 10 12 14 16 18 20 25 32

Adapters & Holders

STANDARD PROJECTION ST0318-95-CAT40 ST0476-95-CAT40 ST0635-95-CAT40 ST0953-95-CAT40 ST1270-95-CAT40 ST1588-95-CAT40 ST1905-95-CAT40 ST2540-100-CAT40 ST3175-100-CAT40

CAT40 | Thermogrip® Standard- METRIC

Dimensions (inch) d1

LONg PROJECTION ST0600-120-CAT40 ST0800-120-CAT40 ST1000-120-CAT40 ST1200-120-CAT40 ST1400-120-CAT40 ST1600-120-CAT40 ST1800-120-CAT40 ST2000-120-CAT40 ST2500-120-CAT40 ST3200-120-CAT40

6 8 10 12 14 16 18 20 25 32

EXTRA LONg PROJECTION ST0600-160-CAT40 ST0800-160-CAT40 ST1000-160-CAT40 ST1200-160-CAT40 ST1400-160-CAT40 ST1600-160-CAT40 ST1800-160-CAT40 ST2000-160-CAT40 ST2500-160-CAT40 ST3200-160-CAT40

6 8 10 12 14 16 18 20 25 32

160 160 160 160 160 160 160 160 160 160

NOTE: All Holders Have 5-8-11 UNC Thread for Retention Knob & DIN FORM B Flange Coolant Delivery Option Standard NOTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

549

ADAPTERS & HOLDERS

Shrink-Fit System CAT50 | Thermogrip® Standard

l1 A

0.003 A

N 4.5 ° d1

CAT50 | Thermogrip® Standard-INCH

Adapters & Holders

Catalog Number

0.83 0.95 1.06 1.06 1.30 1.73 1.73

1.06 1.26 1.34 1.34 1.65 2.09 2.09

1.42 1.65 1.85 1.97 2.05 2.44 2.44

0.39 0.39 0.39 0.39 0.39 0.39 0.39

M5 M8x1 M10x1 M12x1 M16x1 M16x1 M16x1

0.83 0.95 1.06 1.06 1.30 1.73 1.73

1.26 1.34 1.65 1.65 2.01 2.36 2.36

1.42 1.65 1.85 1.97 2.05 2.44 2.44

0.39 0.39 0.39 0.39 0.39 0.39 0.39

M5 M8x1 M10x1 M12x1 M16x1 M16x1 M16x1

STANDARD PROJECTION ST0635-95-CAT50 ST0953-95-CAT50 ST1270-95-CAT50 ST1588-95-CAT50 ST1905-95-CAT50 ST2540-105-CAT50 ST3175-105-CAT50

0.250 0.375 0.500 0.625 0.750 1.000 1.250

3.74 3.74 3.74 3.74 3.74 4.13 4.13

0.250 0.375 0.500 0.625 0.750 1.000 1.250

6.30 6.30 6.30 6.30 6.30 6.30 6.30

Dimensions (mm)

Catalog Number

21 21 24 24 27 27 33 33 44 44

27 27 32 32 34 34 42 42 53 53

36 36 42 47 47 50 50 52 58 62

10 10 10 10 10 10 10 10 10 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

21 21 24 24 27 27 33 33 44 44

32 32 34 34 42 42 51 51 60 60

36 36 42 47 47 50 50 52 58 62

10 10 10 10 10 10 10 10 10 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

STANDARD PROJECTION

EXTRA LONg PROJECTION ST0635-160-CAT50 ST0953-160-CAT50 ST1270-160-CAT50 ST1588-160-CAT50 ST1905-160-CAT50 ST2540-160-CAT50 ST3175-160-CAT50

CAT50 | Thermogrip® Standard-METRIC

Dimensions (inch) d1

NOTE: All Holders Have 1-8 UNC Thread for Retention Knob & DIN FORM B Flange Coolant Delivery Option-Standard NOTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm

ST0600-95-CAT50 ST0800-95-CAT50 ST1000-95-CAT50 ST1200-95-CAT50 ST1400-95-CAT50 ST1600-95-CAT50 ST1800-95-CAT50 ST2000-95-CAT50 ST2500-105-CAT50 ST3200-105-CAT50

6 8 10 12 14 16 18 20 25 32

95 95 95 95 95 95 95 95 105 105

EXTRA LONg PROJECTION ST0600-160-CAT50 ST0800-160-CAT50 ST1000-160-CAT50 ST1200-160-CAT50 ST1400-160-CAT50 ST1600-160-CAT50 ST1800-160-CAT50 ST2000-160-CAT50 ST2500-160-CAT50 ST3200-160-CAT50

6 8 10 12 14 16 18 20 25 32

160 160 160 160 160 160 160 160 160 160

NOTE: All Holders Have 1-8 UNC Thread for Retention Knob & DIN FORM B Flange Coolant Delivery Option-Standard NOTE: Tool Shank Tolerance must be h6 or better, h4 for holders with ID smaller than 5mm

550

Phone: (800) 950-5202

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ThermoGrip® Machine: ISG3400TWK-WS

ADAPTERS & HOLDERS

This processor controlled ISG3400TWK unit is simple to use. All that needs to be done is to select the tool diameter range. After the induction coil is positioned around the tool holder, push the start button and the coil heats the tool holder suiciently. When heat cycle is completed, move the coil upward away from tool. Raise the cooling sleeve and press the cooling button, allowing the tool to cool in seconds.

Adapters & Holders

ISG3400TWK: It is universal shrinking unit for the professional use of shrinking technology. With its unique coil changing system, the power transfer adjusted to diferent clamping chucks is guaranteed within a short period of time. Compared to other systems, this makes it possible to clamp the smallest diameter tools. This allows for a constant preparation of a high number of tools. Guaranteed.

ThermoGrip® Machine: ISG3400TWK-WS Catalog No.

ISG3400TWK

Max Tool Length

400mm 15.75”

Dimensions DxWxH

800mm x 560mm x 950mm 31.5” x 22” x 38”

Max Cooling Length

160mm 6.3”

Clamping Range SC Clamping Range HSS

6-32mm 1/8”-1-1/4” 6-32mm 1/4”-1-1/4”

Cooling Type

Liquid/ emulsion

Cooling Time

20 Seconds

Coil

Quick Change

geometry Independent Cooling

Yes

Electric Current Supply

3x480V-16A

Max Machine Interface

HSK 100 CAT50

Power kW

11 kW

Required Accessories

setting pot

Weight

115 lbs

Optional Accessories

setting pot

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

551

ADAPTERS & HOLDERS

Endmill Holders

ød øD

Adapters & Holders

552

CAT40

Balanced to G6.3 @ 8,000 RPM

Catalog Number

Dimensions d D A (inch) (mm) (inch)

SSEH-0.125-1.38-CAT40 SSEH-0.125-4.50-CAT40 SSEH-0.187-1.38-CAT40 SSEH-0.187-2.50-CAT40 SSEH-0.187-4.50-CAT40 SSEH-0.250-1.38-CAT40 SSEH-0.250-2.50-CAT40 SSEH-0.250-4.50-CAT40 SSEH-0.312-1.38-CAT40 SSEH-0.312-2.50-CAT40 SSEH-0.312-4.50-CAT40 SSEH-0.375-1.38-CAT40 SSEH-0.375-2.50-CAT40 SSEH-0.375-4.50-CAT40 SSEH-0.375-6.50-CAT40 SSEH-0.437-1.75-CAT40 SSEH-0.437-4.50-CAT40 SSEH-0.500-1.75-CAT40 SSEH-0.500-2.62-CAT40 SSEH-0.500-4.62-CAT40 SSEH-0.500-6.62-CAT40 SSEH-0.625-1.75-CAT40 SSEH-0.625-3.75-CAT40 SSEH-0.625-5.75-CAT40 SSEH-0.750-1.75-CAT40 SSEH-0.750-3.75-CAT40 SSEH-0.750-5.75-CAT40 SSEH-0.875-1.75-CAT40 SSEH-0.875-4.00-CAT40 SSEH-0.875-6.00-CAT40 SSEH-1.000-1.75-CAT40 SSEH-1.000-4.00-CAT40 SSEH-1.000-6.00-CAT40 SSEH-1.250-2.00-CAT40 SSEH-1.250-4.25-CAT40 SSEH-1.250-6.25-CAT40 SSEH-1.500-4.62-CAT40 SSEH-1.500-6.62-CAT40

0.125 0.125 0.187 0.187 0.187 0.250 0.250 0.250 0.312 0.312 0.312 0.375 0.375 0.375 0.375 0.437 0.437 0.500 0.500 0.500 0.500 0.625 0.625 0.625 0.750 0.750 0.750 0.875 0.875 0.875 1.000 1.000 1.000 1.250 1.250 1.250 1.500 1.500

17.5 17.5 17.5 17.5 17.5 19.8 19.8 19.8 25.4 25.4 25.4 25.4 25.4 25.4 25.4 35.1 35.1 35.1 35.1 35.1 35.1 38.1 38.1 38.1 44.5 44.5 44.5 50.8 50.8 50.8 50.8 50.8 50.8 63.5 63.5 63.5 69.9 69.9

1.38 4.50 1.38 2.50 4.50 1.38 2.50 4.50 1.38 2.50 4.50 1.38 2.50 4.50 6.50 1.75 4.50 1.75 2.62 4.62 6.62 1.75 3.75 5.75 1.75 3.75 5.75 1.75 4.00 6.00 1.75 4.00 6.00 2.00 4.25 6.25 4.62 6.62

g 6-32 UNC 6-32 UNC 8-32 UNC 8-32 UNC 8-32 UNC 1-4-28 UNF 1-4-28 UNF 1-4-28 UNF 5-16-24 UNF 5-16-24 UNF 5-16-24 UNF 3-8-24 UNF 3-8-24 UNF 3-8-24 UNF 3-8-24 UNF 7-16-20 UNF 7-16-20 UNF 7-16-20 UNF 7-16-20 UNF 7-16-20 UNF 7-16-20 UNF 1-2-20 UNF 1-2-20 UNF 1-2-20 UNF 5-8-18 UNF 5-8-18 UNF 5-8-18 UNF 5-8-18 UNF 5-8-18 UNF 5-8-18 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF

Phone: (800) 950-5202

CAT50

Balanced to G6.3 @ 8,000 RPM

Catalog Number SSEH-0.187-2.50-CAT50 SSEH-0.187-4.50-CAT50 SSEH-0.187-6.50-CAT50 SSEH-0.250-2.50-CAT50 SSEH-0.250-4.50-CAT50 SSEH-0.250-6.50-CAT50 SSEH-0.312-2.50-CAT50 SSEH-0.312-4.50-CAT50 SSEH-0.312-6.50-CAT50 SSEH-0.375-2.50-CAT50 SSEH-0.375-4.50-CAT50 SSEH-0.375-6.50-CAT50 SSEH-0.375-8.50-CAT50 SSEH-0.437-2.50-CAT50 SSEH-0.500-2.62-CAT50 SSEH-0.500-4.62-CAT50 SSEH-0.500-6.62-CAT50 SSEH-0.500-8.50-CAT50 SSEH-0.625-3.75-CAT50 SSEH-0.625-5.75-CAT50 SSEH-0.625-7.75-CAT50 SSEH-0.750-3.75-CAT50 SSEH-0.750-5.75-CAT50 SSEH-0.750-7.75-CAT50 SSEH-0.750-10.00-CAT50 SSEH-0.875-3.75-CAT50 SSEH-0.875-5.75-CAT50 SSEH-0.875-7.75-CAT50 SSEH-1.000-4.00-CAT50 SSEH-1.000-6.00-CAT50 SSEH-1.000-8.00-CAT50 SSEH-1.000-10.00-CAT50 SSEH-1.250-4.00-CAT50 SSEH-1.250-6.00-CAT50 SSEH-1.250-8.00-CAT50 SSEH-1.250-10.00-CAT50 SSEH-1.500-4.00-CAT50 SSEH-1.500-6.00-CAT50 SSEH-1.500-8.00-CAT50 SSEH-2.000-5.62-CAT50 SSEH-2.000-9.62-CAT50

Dimensions d D A (inch) (mm) (inch) 0.187 0.187 0.187 0.250 0.250 0.250 0.312 0.312 0.312 0.375 0.375 0.375 0.375 0.437 0.500 0.500 0.500 0.500 0.625 0.625 0.625 0.750 0.750 0.750 0.750 0.875 0.875 0.875 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.500 1.500 1.500 2.000 2.000

17.5 17.5 17.5 19.8 19.8 19.8 25.4 25.4 25.4 25.4 25.4 25.4 25.4 35.1 35.1 35.1 35.1 35.1 38.1 38.1 38.1 44.5 44.5 44.5 44.5 50.8 50.8 50.8 50.8 50.8 50.8 50.8 63.5 63.5 63.5 63.5 69.9 69.9 69.9 95.3 95.3

2.50 4.50 6.50 2.50 4.50 6.50 2.50 4.50 6.50 2.50 4.50 6.50 8.50 2.50 2.62 4.62 6.62 8.50 3.75 5.75 7.75 3.75 5.75 7.75 10.00 3.75 5.75 7.75 4.00 6.00 8.00 10.00 4.00 6.00 8.00 10.00 4.00 6.00 8.00 5.62 9.62

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g 8-32 UNC 8-32 UNC 8-32 UNC 1-4-28 UNF 1-4-28 UNF 1-4-28 UNF 5-16-24 UNF 5-16-24 UNF 5-16-24 UNF 3-8-24 UNF 3-8-24 UNF 3-8-24 UNF 3-8-24 UNF 7-16-20 UNF 7-16-20 UNF 7-16-20 UNF 7-16-20 UNF 7-16-20 UNF 1-2-20 UNF 1-2-20 UNF 1-2-20 UNF 5-8-18 UNF 5-8-18 UNF 5-8-18 UNF 5-8-18 UNF 5-8-18 UNF 5-8-18 UNF 5-8-18 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF 1-14 UNS 1-14 UNS

Endmill Holders

ADAPTERS & HOLDERS

ød øD

BT30

Balanced to G6.3 @ 8,000 RPM

Catalog Number

d D A (inch) (mm) (inch)

BT40

Balanced to G6.3 @ 8,000 RPM

Dimensions

17.5 17.5 19.8 25.4 25.4 35.1 38.1 44.5

2.36 2.36 2.36 2.36 2.36 2.36 2.36 2.36

6-32 UNC 8-32 UNC 1-4-28 UNF 5-16-24 UNF 3-8-24 UNF 7-16-20 UNF 1-2-20 UNF 5-8-18 UNF

SSEH-0.250-2.55-BT40 SSEH-0.312-2.55-BT40 SSEH-0.375-2.55-BT40 SSEH-0.500-2.55-BT40 SSEH-0.500-4.00-BT40 SSEH-0.625-2.55-BT40 SSEH-0.750-2.55-BT40 SSEH-0.875-3.35-BT40 SSEH-1.000-3.74-BT40 SSEH-1.000-5.00-BT40 SSEH-1.250-3.35-BT40

0.250 0.312 0.375 0.500 0.500 0.625 0.750 0.875 1.000 1.000 1.250

19.8 25.4 25.4 35.1 35.1 38.1 44.5 50.8 50.8 50.8 63.5 g

2.55 2.55 2.55 2.55 4.00 2.55 2.55 3.35 3.74 5.00 3.35

g 1-4-28 UNF 5-16-24 UNF 3-8-24 UNF 7-16-20 UNF 7-16-20 UNF 1-2-20 UNF 5-8-18 UNF 5-8-18 UNF 3-4-16 UNF 3-4-16 UNF 3-4-16 UNF

d D

0.125 0.187 0.250 0.312 0.375 0.500 0.625 0.750

Dimensions d D A (inch) (mm) (inch)

Adapters & Holders

SSEH-0.125-2.36-BT30 SSEH-0.188-2.36-BT30 SSEH-0.250-2.36-BT30 SSEH-0.312-2.36-BT30 SSEH-0.375-2.36-BT30 SSEH-0.500-2.36-BT30 SSEH-0.625-2.36-BT30 SSEH-0.750-2.36-BT30

Catalog Number

HSK-A63 End Mill Holder Catalog Number Holders with Weldon Notch DIN1835-B SSEH-0.250"-3.94"/HSK-A63 SSEH-0.375"-3.94"/HSK-A63 SSEH-0.500"-3.94"/HSK-A63 SSEH-0.625"-3.94"/HSK-A63 SSEH-0.750"-3.94"/HSK-A63 SSEH-1.00"-4.33"/HSK-A63 SSEH-1.250"-4.33"/HSK-A63

Balanced to G6.3 @ 20,000 RPM

Dimensions d D A (inch) (inch) (inch) 0.250 0.375 0.500 0.625 0.750 1.000 1.250

1.00 1.10 1.65 1.89 2.05 2.60 2.83

3.94 3.94 3.94 3.94 3.94 4.33 4.33

Phone: (800) 950-5202

HSK-A100 End Mill Holders Catalog Number

g 1/4-28UNF 3/8-24UNF 7/16-20UNF 1/2-20UNF 5/8-18UNF 3/4-16UNF 3/4-16UNF

Holders with Weldon Notch DIN1835-B SSEH-0.250"-3.15"/HSK-A100 SSEH-0.250"-6.30"/HSK-A100 SSEH-0.312"-3.15"/HSK-A100 SSEH-0.312"-6.30"/HSK-A100 SSEH-0.375"-3.15"/HSK-A100 SSEH-0.375"-6.30"/HSK-A100 SSEH-0.500"-3.15"/HSK-A100 SSEH-0.500"-6.30"/HSK-A100 SSEH-0.625"-3.94"/HSK-A100 SSEH-0.625"-6.30"/HSK-A100 SSEH-0.750"-3.94"/HSK-A100 SSEH-0.750"-6.30"/HSK-A100 SSEH-1.000"-3.94"/HSK-A100 SSEH-1.000"-6.30"/HSK-A100 SSEH-1.250"-3.94"/HSK-A100 SSEH-1.250"-6.30"/HSK-A100

Balanced to G6.3 @ 20,000 RPM

Dimensions d D A (inch) (inch) (inch) 0.250 0.250 0.312 0.312 0.375 0.375 0.500 0.500 0.625 0.625 0.750 0.750 1.000 1.000 1.250 1.250

0.78 0.78 1.00 1.00 1.00 1.00 1.38 1.38 1.50 1.50 1.75 1.75 2.00 2.00 2.50 2.50

3.15" 6.30" 3.15" 6.30" 3.15" 6.30" 3.15" 6.30" 3.94" 6.30" 3.94" 6.30" 3.94" 6.30" 3.94" 6.30"

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1/4-28UNF-8 1/4-28UNF-8 5/16-24UNF-10 5/16-24UNF-10 3/8-24UNF-9 3/8-24UNF-9 7/16-20UNF-12 7/16-20UNF-12 1/2-20UNF-14 1/2-20UNF-14 5/8-18UNF-14 5/8-18UNF-14 3/4-16UNF-14 3/4-16UNF-14 3/4-16UNF-14 3/4-16UNF-14

553

ADAPTERS & HOLDERS

Shell Mill Holders

Shell Mill Holders Catalog Number

Balanced to G6.3 @ 8,000 RPM Dimensions D1 d d D A A L1 (mm) (inch) (mm) (mm) (inch) (mm) (mm)

Adapters & Holders

CAT40 SSMH-0.500-1.38-CAT40 SSMH-0.500-3.50-CAT40 SSMH-0.750-1.38-CAT40 SSMH-0.750-3.50-CAT40 SSMH-0.750-6.00-CAT40 SSMH-1.000-1.75-CAT40 SSMH-1.000-2.06-CAT40 SSMH-1.000-4.00-CAT40 SSMH-1.000-6.00-CAT40 SSMH-1.250-2.12-CAT40 SSMH-1.250-4.00-CAT40 SSMH-1.500-2.41-CAT40 SSMH-1.500-4.00-CAT40

12.7 12.7 19.1 19.1 19.1 25.4 25.4 25.4 25.4 31.8 31.8 38.1 38.1

0.50 0.50 0.75 0.75 0.75 1.00 1.00 1.00 1.00 1.25 1.25 1.50 1.50

36.6 36.6 44.4 44.4 44.4 55.6 55.6 55.6 55.6 69.9 69.9 85.9 85.9

35.1 88.9 35.1 88.9 152.4 44.5 52.3 101.6 152.4 53.8 101.6 61.2 101.6

1.38 3.50 1.38 3.50 6.00 1.75 2.06 4.00 6.00 2.12 4.00 2.41 4.00

14.2 14.2 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 23.9 23.9

25.4 25.4 28.7 28.7 28.7 40.1 40.1 40.1 40.1 50.3 50.3 60.7 60.7

12.7 12.7 12.7 19.1 19.1 19.1 19.1 19.1 25.4 25.4 25.4 25.4 25.4 31.8 31.8 31.8 31.8 31.8 38.1 38.1 38.1 38.1 50.8 50.8 50.8 50.8 63.5 63.5

0.50 0.50 0.50 0.75 0.75 0.75 0.75 0.75 1.00 1.00 1.00 1.00 1.00 1.25 1.25 1.25 1.25 1.25 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.50 2.50

36.6 36.6 36.6 44.5 44.5 44.5 44.5 44.5 55.6 55.6 55.6 55.6 55.6 69.9 69.9 69.9 69.9 69.9 85.9 85.9 85.9 85.9 123.9 123.9 123.9 123.9 123.9 123.9

38.1 88.9 139.7 38.1 88.9 139.7 177.8 228.6 254.0 50.8 101.6 152.4 203.2 38.1 88.9 139.7 177.8 228.6 61.0 101.6 152.4 203.2 61.0 101.6 152.4 203.2 61.0 101.6

1.50 3.50 5.50 1.50 3.50 5.50 7.00 9.00 10.00 2.00 4.00 6.00 8.00 1.50 3.50 5.50 7.00 9.00 2.40 4.00 6.00 8.00 2.40 4.00 6.00 8.00 2.40 4.00

14.2 14.2 14.2 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 23.9 23.9 23.9 23.9 23.9 23.9 23.9 23.9 28.5 28.5

25.4 25.4 25.4 28.7 28.7 28.7 28.7 28.7 40.1 40.1 40.1 40.1 40.1 50.3 50.3 50.3 50.3 50.3 60.7 60.7 60.7 60.7 77.2 77.2 77.2 77.2 92.2 92.2

CAT50 SSMH-0.500-1.50-CAT50 SSMH-0.500-3.50-CAT50 SSMH-0.500-5.50-CAT50 SSMH-0.750-1.50-CAT50 SSMH-0.750-3.50-CAT50 SSMH-0.750-5.50-CAT50 SSMH-0.750-7.00-CAT50 SSMH-0.750-9.00-CAT50 SSMH-1.000-10.00-CAT50 SSMH-1.000-2.00-CAT50 SSMH-1.000-4.00-CAT50 SSMH-1.000-6.00-CAT50 SSMH-1.000-8.00-CAT50 SSMH-1.250-1.50-CAT50 SSMH-1.250-3.50-CAT50 SSMH-1.250-5.50-CAT50 SSMH-1.250-7.00-CAT50 SSMH-1.250-9.00-CAT50 SSMH-1.500-2.40-CAT50 SSMH-1.500-4.00-CAT50 SSMH-1.500-6.00-CAT50 SSMH-1.500-8.00-CAT50 SSMH-2.000-2.40-CAT50 SSMH-2.000-4.00-CAT50 SSMH-2.000-6.00-CAT50 SSMH-2.000-8.00-CAT50 SSMH-2.500-2.40-CAT50 SSMH-2.500-4.00-CAT50

554

Phone: (800) 950-5202

øD

ød

Shell Mill Holders

Balanced to G6.3 @ 8,000 RPM Dimensions Catalog Number d D1 d D A A L1 (mm) (inch) (mm) (mm) (inch) (mm) (mm) BT30 SSMH-0.500-1.18-BT30 12.7 SSMH-0.750-1.18-BT30 19.1 SSMH-1.000-1.77-BT30 25.4 SSMH-16-40-BT30 16 SSMH-22-40-BT30 22 SSMH-27-40-BT30 27

0.50 0.75 1.00 – – –

36.6 44.5 55.6 38 48 58

30.0 30.0 45.0 40 40 40

1.18 1.18 1.77 – – –

14.2 17.5 17.5 17 19 21

25.4 28.7 40.1 – – –

0.50 0.75 0.75 0.75 1.00 1.00 1.00 1.25 1.25 1.50 1.50 – – – – – – – – – – – –

36.6 44.5 44.5 44.5 55.6 55.6 55.6 69.9 69.9 85.9 85.9 38 38 48 48 48 58 58 58 78 78 88 88

101.6 45.0 101.6 152.4 45.0 101.6 152.4 59.9 127.0 59.9 127.0 100 40 100 160 40 100 160 40 100 50 100 50

4.00 1.77 4.00 6.00 1.77 4.00 6.00 2.36 5.00 2.36 5.00 – – – – – – – – – – – –

14.2 17.5 17.5 17.5 17.5 17.5 17.5 17.5 17.5 23.9 23.9 17 17 19 19 19 21 21 21 24 24 27 27

25.4 28.7 28.7 28.7 40.1 40.1 40.1 50.3 50.3 60.7 60.7 – – – – – – – – – – – –

BT40 SSMH-0.500-4.00-BT40 SSMH-0.750-1.77-BT40 SSMH-0.750-4.00-BT40 SSMH-0.750-6.00-BT40 SSMH-1.000-1.77-BT40 SSMH-1.000-4.00-BT40 SSMH-1.000-6.00-BT40 SSMH-1.250-2.36-BT40 SSMH-1.250-5.00-BT40 SSMH-1.500-2.36-BT40 SSMH-1.500-5.00-BT40 SSMH-16-100-BT40 SSMH-16-40-BT40 SSMH-22-100-BT40 SSMH-22-160-BT40 SSMH-22-40-BT40 SSMH-27-100-BT40 SSMH-27-160-BT40 SSMH-27-40-BT40 SSMH-32-100-BT40 SSMH-32-50-BT40 SSMH-40-100-BT40 SSMH-40-50-BT40

12.7 19.1 19.1 19.1 25.4 25.4 25.4 31.8 31.8 38.1 38.1 16 16 22 22 22 27 27 27 32 32 40 40

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ADAPTERS & HOLDERS L1

ød

Shell Mill Holders Catalog Number

øD

Shell Mill Holders

Balanced to G2.5 @ 15,000 RPM Dimensions d d D A A L1 (mm) (inch) (mm) (mm) (inch) (mm)

HSK63

Phone: (800) 950-5202

12.7 19.1 25.4 31.8 38.1 16 16 22 22 27 27 32 32 40 40

0.50 0.75 1.00 1.25 1.50 – – – – – – – – – –

36.6 44.5 55.6 69.9 58.9 38 38 48 48 58 58 78 78 88 88

50.8 50.8 57.2 57.2 57.2 100 50 100 50 100 60 100 60 100 60

2.00 2.00 2.25 2.25 2.25 3.94 1.97 3.94 1.97 3.94 2.36 3.94 2.36 3.94 2.36

14.2 17.5 17.5 17.5 23.9 17 17 19 19 21 21 24 24 27 27

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Adapters & Holders

SSMH-0.500-2.00-HSKA63 SSMH-0.750-2.00-HSKA63 SSMH-1.000-2.25-HSKA63 SSMH-1.250-2.25-HSKA63 SSMH-1.500-2.25-HSKA63 SSMH-16-100-HSKA63 SSMH-16-50-HSKA63 SSMH-22-100-HSKA63 SSMH-22-50-HSKA63 SSMH-27-100-HSKA63 SSMH-27-60-HSKA63 SSMH-32-100-HSKA63 SSMH-32-60-HSKA63 SSMH-40-100-HSKA63 SSMH-40-60-HSKA63

555

ADAPTERS & HOLDERS

ER Collet Nuts - Hardware

Clamping Nut – ER to DIN 6499 – Balanced L

Catalog Number

Fig. 1

Size

Dimensions D L

Fig

ER16-DIN6499

1-10

28.0

17.5

M22x1.5

ER20-DIN6499

1-13

34.0

19.0

M25x1.5

ER25-DIN6499

2-16

42.0

20.0

M32x1.5

ER32-DIN6499

2-20

50.0

22.5

M40x1.5

ER40-DIN6499

3-26

63.0

25.5

M50x1.5

Adapters & Holders

Fig. 2

Clamping Nut – “Mini” ER Catalog Number

Size

Dimensions D L

Fig

ER11M

1-7

16.0

11.3

M13x0.75

ER16M

1-10

22.0

17.0

M19x1.0

ER20M

1-13

28.0

19.0

M24x1.0

ER25M

2-16

35.0

20.0

M30x1.0

Clamping Nut – ER for Sealing Discs L

Catalog Number

Fig. 1

Size

Dimensions D L

Fig

ER16-IC

1-10

28.0

22.5

M22x1.5

ER20-IC

1-13

34.0

24.0

M25x1.5

ER25-IC

2-16

42.0

25.0

M32x1.5

ER32-IC

2-20

50.0

27.5

M40x1.5

ER40-IC

3-26

63.0

30.5

M50x1.5

556

Fig. 2

Phone: (800) 950-5202

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Sealing Discs - Hardware

ADAPTERS & HOLDERS

Sealing Discs for ER-IC Clamping Nuts Dimensions Catalog Number Sealing Capacity Sealing Capacity (mm) (inch) Sealing Discs for ER16-IC Clamping Nuts (Inch & Metric)

Fig SD ER 16

3.0-2.5 3.5-3.0 4.0-3.5 4.5-4.0 5.0-4.5 5.5-5.0 6.0-5.5 6.5-6.0 7.0-6.5 7.5-7.0 8.0-7.5 8.5-8.0 9.0-8.5 9.5-9.0 10.0-9.5

Sealing Discs for ER20-IC Clamping Nuts (Inch & Metric)

Fig SD ER 20

SD-ER20-3.0-2.5mm SD-ER20-3.5-3.0mm SD-ER20-4.0-3.5mm SD-ER20-4.5-4.0mm SD-ER20-5.0-4.5mm SD-ER20-5.5-5.0mm SD-ER20-6.0-5.5mm SD-ER20-6.5-6.0mm SD-ER20-7.0-6.5mm SD-ER20-7.5-7.0mm SD-ER20-8.0-7.5mm SD-ER20-8.5-8.0mm SD-ER20-9.0-8.5mm SD-ER20-9.5-8.0mm SD-ER20-10.0-9.5mm SD-ER20-10.5-10mm SD-ER20-11.0-10.5mm SD-ER20-11.5-11.0mm SD-ER20-12.0-11.5mm SD-ER20-12.5-12.0mm SD-ER20-13.0-12.5mm

3.0-2.5 3.5-3.0 4.0-3.5 4.5-4.0 5.0-4.5 5.5-5.0 6.0-5.5 6.5-6.0 7.0-6.5 7.5-7.0 8.0-7.5 8.5-8.0 9.0-8.5 9.5-9.0 10.0-9.5 10.5-10.0 11.0-10.5 11.5-11.0 12.0-11.5 12.5-12.0 13.0-12.5

Adapters & Holders

SD-ER16-3.0-2.5mm SD-ER16-3.5-3.0mm SD-ER16-4.0-3.5mm SD-ER16-4.5-4.0mm SD-ER16-5.0-4.5mm SD-ER16-5.5-5.0mm SD-ER16-6.0-5.5mm SD-ER16-6.5-6.0mm SD-ER16-7.0-6.5mm SD-ER16-7.5-7.0mm SD-ER16-8.0-7.5mm SD-ER16-8.5-8.0mm SD-ER16-9.0-8.5mm SD-ER16-9.5-9.0mm SD-ER16-10.0-9.5mm

Sealing Discs for ER25-IC Clamping Nuts (Inch & Metric)

Fig SD ER 25

SD-ER25-3.0-2.5mm SD-ER25-3.5-3.0mm SD-ER25-4.0-3.5mm SD-ER25-4.5-4.0mm SD-ER25-5.0-4.5mm SD-ER25-5.5-5.0mm SD-ER25-6.0-5.5mm SD-ER25-6.5-6.0mm SD-ER25-7.0-6.5mm SD-ER25-7.5-7.0mm SD-ER25-8.0-7.5mm SD-ER25-8.5-8.0mm SD-ER25-9.0-8.5mm SD-ER25-9.5-9.0mm SD-ER25-10.0-9.5mm SD-ER25-10.5-10.0mm SD-ER25-11.0-10.5mm SD-ER25-11.5-11.0mm SD-ER25-12.0-11.5mm SD-ER25-12.5-12.0mm SD-ER25-13.0-12.5mm SD-ER25-13.5-13.0mm SD-ER25-14.0-13.5mm SD-ER25-14.5-14.0mm SD-ER25-15.0-14.5mm SD-ER25-15.5-15.0mm SD-ER25-16.0-15.5mm

Phone: (800) 950-5202

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557

ADAPTERS & HOLDERS

Sealing Discs - Hardware

Adapters & Holders

Fig SD ER 32

558

Fig SD ER 40

Sealing Discs for ER-IC Clamping Nuts

Dimensions Catalog Number Sealing Capacity Sealing Capacity (mm) (inch)

Sealing Discs for ER32-IC Clamping Nuts (Inch & Metric)

Sealing Discs for ER40-IC Clamping Nuts (Inch & Metric)

SD-ER32-3.0-2.5mm SD-ER32-3.5-3.0mm SD-ER32-4.0-3.5mm SD-ER32-4.5-4.0mm SD-ER32-5.0-4.5mm SD-ER32-5.5-5.0mm SD-ER32-6.0-5.5mm SD-ER32-6.5-6.0mm SD-ER32-7.0-6.5mm SD-ER32-7.5-7.0mm SD-ER32-8.0-7.5mm SD-ER32-8.5-8.0mm SD-ER32-9.0-8.5mm SD-ER32-9.5-9.0mm SD-ER32-10.0-9.5mm SD-ER32-10.5-10.0mm SD-ER32-11.0-10.5mm SD-ER32-11.5-11.0mm SD-ER32-12.0-11.5mm SD-ER32-12.5-12.0mm SD-ER32-13.0-12.5mm SD-ER32-13.5-13.0mm SD-ER32-14.0-13.5mm SD-ER32-14.5-14.0mm SD-ER32-15.0-14.5mm SD-ER32-15.5-15.0mm SD-ER32-16.0-15.5mm SD-ER32-16.5-16.0mm SD-ER32-17.0-16.5mm SD-ER32-19.0-18.5mm SD-ER32-19.5-19.0mm SD-ER32-20.0-19.5mm

SD-ER40-3.0-2.5mm SD-ER40-3.5-3.0mm SD-ER40-4.0-3.5mm SD-ER40-4.5-4.0mm SD-ER40-5.0-4.5mm SD-ER40-5.5-5.0mm SD-ER40-6.0-5.5mm SD-ER40-6.5-6.0mm SD-ER40-7.0-6.5mm SD-ER40-7.5-7.0mm SD-ER40-8.0-7.5mm SD-ER40-8.5-8.0mm SD-ER40-9.0-8.5mm SD-ER40-9.5-9.0mm SD-ER40-10.0-9.5mm SD-ER40-10.5-10.0mm SD-ER40-11.0-10.5mm SD-ER40-11.5-11.0mm SD-ER40-12.0-11.5mm SD-ER40-12.5-12.0mm SD-ER40-13.0-12.5mm SD-ER40-13.5-13.0mm SD-ER40-14.0-13.5mm SD-ER40-14.5-14.0mm SD-ER40-15.0-14.5mm SD-ER40-15.5-15.0mm SD-ER40-16.0-15.5mm SD-ER40-16.5-16.0mm SD-ER40-17.0-16.5mm SD-ER40-17.5-17.0mm SD-ER40-18.0-17.5mm SD-ER40-18.5-18.0mm SD-ER40-19.0-18.5mm SD-ER40-19.5-19.0mm SD-ER40-20.0-19.5mm SD-ER40-20.5-20.0mm SD-ER40-21.0-20.5mm SD-ER40-21.5-21.0mm SD-ER40-22.0-21.5mm SD-ER40-22.5-22.0mm SD-ER40-23.0-22.5mm SD-ER40-23.5-23.0mm SD-ER40-24.0-23.5mm SD-ER40-24.5-24.0mm SD-ER40-25.0-24.5mm SD-ER40-25.5-25.0mm SD-ER40-26.0-25.5mm

Phone: (800) 950-5202

3.0-2.5 3.5-3.0 4.0-3.5 4.5-4.0 5.0-4.5 5.5-5.0 6.0-5.5 6.5-6.0 7.0-6.5 7.5-7.0 8.0-7.5 8.5-8.0 9.0-8.5 9.5-9.0 10.0-9.5 10.5-10.0 11.0-10.5 11.5-11.0 12.0-11.5 12.5-12.0 13.0-12.5 13.5-13.0 14.0-13.5 14.5-14.0 15.0-14.5 15.5-15.0 16.0-15.5 16.5-16.0 17.0-16.5 17.5-17.0 18.0-17.5 18.5-18.0 19.0-18.5 19.5-19.0 20.0-19.5 20.5-20.0 21.0-20.5 21.5-21.0 22.0-21.5 22.5-22.0 23.0-22.5 23.5-23.0 24.0-23.5 24.5-24.0 25.0-24.5 25.5-25.0 26.0-25.5

0.1181"-0.0984" 0.1378"-0.1181" 0.1575"-0.1378" 0.1772"-0.1575" 0.1969"-0.1772" 0.2165"-0.1969" 0.2362"-0.2160" 0.2559"-0.2362" 0.2756"-0.2559" 0.2953"-0.2756" 0.3150"-0.2953" 0.3347"-0.3150" 0.3543"-0.3347" 0.3740"-0.3543" 0.3937"-0.3740" 0.4134"-0.3937" 0.4330"-0.4134" 0.4528"-0.4330" 0.4724"-0.4528" 0.4921"-0.4724" 0.5118"-0.4921" 0.5315"-0.5118" 0.5512"-0.5315" 0.5709"-0.5512" 0.5905"-0.5709" 0.6102"-0.5905" 0.6300"-0.6102" 0.6496"-0.6300" 0.6693"-0.6496" 0.6890"-0.6693" 0.7087"-0.6890" 0.7284"-0.7087" 0.7480"-0.7284" 0.7677"-0.7480" 0.7874"-0.7677" 0.8070"-0.7874" 0.8267"-0.8070" 0.8464"-0.8267" 0.8661"-0.8464" 0.8857"-0.8661" 0.9055"-0.8857" 0.9251"-0.9055' 0.9448"-0.9251" 0.9645"-0.9448" 0.9842"-0.9645" 1.0039"-0.9842" 1.0236"-1.0039"

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Hardware

ADAPTERS & HOLDERS

Drive Key for Inch Shell Mill Holders Catalog Number

For Size (inch)

SM64750

0.500"

SM64751

0.750"

SM64752

1.000"

SM64753

1.250"

SM64754

1.500"

SM64755

2.000"

SM64756

2.500"

Catalog Number

For Size (inch)

SM64830

0.500"

SM64831

0.750"

SM64832

1.000"

SM64833

1.250"

SM64834

1.500"

SM64835

2.000"

SM64836

2.500"

Catalog Number

For Size (mm)

SM16-8x8x14

SM22-10x10x17

SM27-12x14x20

Locking Screw for Inch Shell Mill Holders

Adapters & Holders

Drive Key for Metric Shell Mill Holders

SM32-14x14x22

SM40-15.9x16x21

SM60-25.4x25x31

Catalog Number

For Size (mm)

Locking Screw for Metric Shell Mill Holders Drive Keys M 3 x 8-DIN 912

M 4 X 8-DIN 912 M 4 X 14-DIN 912

22 27

M 5 X 13-DIN 912

M 6 X 16-DIN 912

M 12 X 25-DIN 912

Locking Screw for Metric Shell Mill Holders (Small Counterbore)

Phone: (800) 950-5202

Catalog Number

For Size (mm)

M 8 x 20 DIN 912 M 10 x 30 DIN 912

16 22

M 12 x 35 DIN 912

M 16 x 40 DIN 912

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559

ADAPTERS & HOLDERS

Hardware

Locking Screw for Metric Shell Mill Holders (Large Counterbore) Catalog Number

For Size (mm)

M 8 x 16-DIN 6367

M 10 x 22-DIN 6367

M 12 x 27-DIN 6367

M 16 x 32-DIN 6367

M 20 x 40-DIN 6367

Locking Screw for End Mill Holders For Size (inch)

6-32UNSC8

0.125"

8-32UNSC7

0.187"

Adapters & Holders

Catalog Number

1/4-28UNF-8

0.250"

5/16-24UNF-10

0.312"

3/8-24UNF-9

0.375"

7/16-20UNF-13

0.437"

7/16-20UNF-12 1/2-20UNF-14

0.500" 0.625"

5/8-18UNF-14

0.750" & 0.875"

3/4-16UNF-14

1.000"

3/4-16UNF-16 1-14UNS-23

1.250" & 1.500" 2.000"

Catalog Number

For Size

M5x5 DIN913

CAT40/50

M5x6 DIN913

BT40

M6x10 DIN913

BT50

Adjusting Screw Threaded Stud DIN 913 for End Mill Holders

Adjusting Screw for ER Collet Chuck Holders Catalog Number

For Size

M10 x 15-001 M12 x 15-001 M16 x 15-001

ER16 ER20 ER25

M22 x 1.5 x 15-001

ER32 & 40

Coolant Tube for HSK Holders

560

Phone: (800) 950-5202

Catalog Number

For Size

CTHSK 32-10

HSK 32

CTHSK 40-12

HSK 40

CTHSK 50-16

HSK 50

CTHSK 63-18

HSK 63

CTHSK 80-20

HSK 80

CTHSK 100-24

HSK 100

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Hardware

ADAPTERS & HOLDERS

Wrenches for Milling Chucks Catalog Number

Size (metric & inch)

SC-20 SC-25 SC-32 SC-1.5" SC-2.0"

20 & 0.75" 25 & 1.000" 32 & 1.250" 1.5" 2.0"

Wrenches for ER Collect Holders

Fig. A

S-E11M S-E16M S-E20M S-E25M S-GS-SW25 S-E20 S-E25 S-E32 S-E40

E11M E16M E20M E25M ER16-DIN6499 ER20-DIN6499 ER25-DIN6499 ER32-DIN6499 ER40-DIN6499

16.8 22.5 29.0 36.0 42.0 54.0 65.0 75.0 90.0

Dimensions L g 90.0 110.0 120.0 130.0 140.0 168.0 210.0 250.0 290.0

Fig

A A A A B B C C C

For Clamping Nut

Adapters & Holders

Fig. B

Catalog Number

Fig. C

Wrench for Shell Mill Holders Inch Locking Screws Catalog Number

For Size (inch)

SM 3/16" hex key SM 1/4" hex key SM 5/16" hex key SM 3/8" hex key SM 1/2" hex key

0.500 0.750 1.000 & 1.250 1.500 2.000 & 2.500

Wrench for Shell Mill Holders Metric Locking Screws (Small Counterbore) Catalog Number

For Size (mm)

SM6 hex key SM8 hex key SM10 hex key SM14 hex key SM17 hex key

16 22 27 32 40

Wrench for Shell Mill Holders Metric Locking Screws (Large Counterbore) Catalog Number

For Size (mm)

SM-16 DIN 6368 SM-22 DIN 6368 SM-27 DIN 6368 SM-32 DIN 6368 SM-40 DIN 6368

16 22 27 32 40

Catalog Number

For Size

S-HSK 32-8.5x115 S-HSK 40-10.5x115 S-HSK 50-14.5x115 S-HSK 63-16.5x136 S-HSK 80-18.5x136 S-HSK 100-22x136

HSK 32 HSK 40 HSK 50 HSK 63 HSK 80 HSK 100

Wrench for HSK Coolant Tubes

Phone: (800) 950-5202

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561

ADAPTERS & HOLDERS

Hardware & Accessories

60。

B A

Tool Clamp

Adapters & Holders

• No surface damage such as abrasion and scratch around taper shank closely associated with tool runout • Easy to assemble and disassemble pull stud bolt • Convenient and safe when using coolant tube wrench with milling chuck or ER collet chuck

Dimensions (mm) B C

Taper No.

Catalog Number

BT30

STCP30

125

108

135

3.0

BT40

STCP40

160

138

180

7.6

Weight (kg)

BT50

STCP50

180

165

205

8.6

SK30

STSK30

125

108

135

3.0

SK40

STSK40

160

138

180

7.6

SK50

STSK50

180

165

205

8.6

Retention Knobs Catalog Number

562

Phone: (800) 950-5202

Machine Taper

Common Machines

SRKC50-STD

C50

HURCO W/COOLANT

SRKC40-MZC SRKC40S-4500

C40 C40

MAZAK W/COOLANT HAAS

SRKC40-STD

C40

FADAL W/COOLANT

SRKC50-4500H

C50

OKK W/COOLANT

SRKC40-1500-ISO

C40

DAEWOO

SRKC40S-4500 SRKC40-1500H

C40 C40

HAAS W/COOLANT MAKINO W/COOLANT

SRKC50-4500

C50

OKK

SRKC40-STD

C40

FADAL

SRKC40S-9000

C40

MORI-SEKI

SRKC40-4500 SRKC50-MZ

C40 C50

OKUMA MAZAK W/ O-RING

SRKC50-STD

C50

MAZAK

SRKC50-TOY

C50

TOYOTA W/O-RING

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Accessories

ADAPTERS & HOLDERS

Spindle Cleaners â&#x20AC;&#x201C; Professional Series These easy to use wipers clean your spindles assuring that toolholder tapers make continuous positive contact for repeatable on-center performance. The wiper can also be used for cleaning the bores of collet chucks and Morse Taper holders.

Catalog Number

Description

ISO30

30-Taper Spindle Clean equipped with cleaning blades

ISO40

40-Taper Spindle Clean equipped with cleaning blades

ISO50

50-Taper Spindle Clean equipped with cleaning blades

Taper Cleaners for HSK Tool Tapers

Catalog Number

HSK Form A/C/E

76.208.040 76.208.050 76.208.063

40 50 63

Adapters & Holders

For cleaning HSK tool tapers. For cleaning HSK tool tapers. Plastic body with leather Plastic body with leather inserts. inserts.

Taper Cleaners for HSK Spindles For cleaning HSK spindle tapers. Plastic body with leather inserts.

Catalog Number

HSK Form A/C

76.205.032

76.205.040

76.205.050

76.205.063

76.205.080

76.205.100

100

Taper Cleaners for 7/24 Spindle Tapers (Steep Taper) For cleaning 7/24 (Steep Taper) spindle tapers. Plastic body with leather inserts.

Phone: (800) 950-5202

Catalog Number

CAT Size

76.200.030 76.200.040 76.200.050

30 40 50

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563

1-800-950-5202 www.sumicarbide.com

TECHNICAL INFORMATION & HARDWARE Pages 565-620

Technical Information

TECHNICAL INFORMATION PAgES Turning Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . 566-568 Basics of Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .569 Basics of Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .571 Tool Failure/Tool Life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .571 Troubleshooting for Turning . . . . . . . . . . . . . . . . . . . . . . . .572 Chip Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .573 PCBN Grades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCD Grades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Laydown Threading Applications . . . . . . . . . . . . . . Recommended Running Conditions . . . . . . . . . . .

574-581 582-583 584-585 586-597

Tool Life/Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598-599 Basics of Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .600 Milling Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601-608 Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .609 General Milling Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . .610 Lead Angle Effect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .611 Radial Chip Thinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .612 Milling Speeds & Feeds . . . . . . . . . . . . . . . . . . . . . . . . 613-615 Drilling Conversion/Tap Chart. . . . . . . . . . . . . . . . . . . . . . .616 Drill Guidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617-620

565

TuRNINg HARDWARE 80° Diamond Shims

❘

❆ T

Hardware

Sumitomo Cat. No.

A Insert I.C.

ICSN322 ICSN433 ICSN533 ICSN633

.500 .500 .625 .750

.1875 .1875 .1875 .1875

Sumitomo Cat. No.

A Insert I.C.

IDSN322 IDSN433 IDSN443 IDSN533

.375 .500 .500 .625

.125 .1875 .250 .1875

.031 .047 .047 .047

Size (mm) T d1 d2 3.18 4.7 6.5 4.76 4.7 6.5 4.76 6.2 8 4.76 7.8 9.7

.031 .047 .047 .047

✻✲✴

✱ ✰

ø✯2

ø✯1

Sumitomo Cat. No. STPD322 STPD422

A 8.4 11.0

Size (mm) T d1 d2 3.18 3.4 – 3.18 3.4 –

❙

Triangle Shims ✹✺✸

❖

✜

Sumitomo Cat. No. SDW423

❚

A 12.65

Size (mm) T d1 d2 3.18 6.2 8.0

– –

u° 6 6

✼✿ ❯✸

❃

❁❁❂

0° 55

Round Shims

Sumitomo Cat. No.

A Insert I.C.

IVSN322 IVSN432 IVSN433

.375 .500 .500

.125 .1875 .1875

.031 .031 .047

Trigon Shims ✣

Sumitomo Cat. No.

A Insert I.C.

IRSN43 IRSN44

.500 .500

Square Shims ✧

✦

✥

Square Shims ✪

Ød2

Ød1 ✫

✾★✩

▼

.1875 .250 A Insert I.C. .500

.1875

.047

ISSN443 ISSN533 ISSN543 ISSN633 ISSN643

.500 .625 .625 .750 .750

.250 .1875 .250 .1875 .250

.047 .047 .047 .047 .047

A 12.65 12.65 15.85 19

Size (mm) T d1 d2 3.18 6.2 8 4.76 6.2 8 4.76 7.8 9.7 4.76 9 11.5

Triangle Shims ✮

✬

Sumitomo Cat. No. IWSN322 IWSN433

A Insert I.C. .375 .500

Trigon Shim ❈

❊❋●

❅❇1

Sumitomo Cat. No. SWW433 SWW544

.125 .1875

.031 .1875

A T 12.65 4.76 15.85 5.15

Size (mm) d1 d2 6.2 8 7.8 9.7

– – –

A 9.5

Size (mm) d – 5.2 –

– –

❄ ❅❇2

– –

–

Sumitomo Cat. No.

A Insert I.C.

ITSN323 ITSN333 ITSN423 ITSN432 ITSN433 ITSN534

.375 .375 .500 .500 .500 .625

.125 .1875 .125 .1875 .1875 .1875

.047 .047 .047 .031 .047 .0625

Phone: (800) 950-5202

❍

■

– –

Sumitomo Cat. No. ISSN433

Sumitomo Cat. No. SSW423 SSW433 SSW534 SSW635

❏❑▲

✢

Threading Shim Sumitomo Cat. No. 60° A

566

– – –

✵

❀

✷

35° Diamond Shims

PP◗

55°Diamond Shim

✭

– – – – –

◆

✪

– – – – –

✽✚✛

55° Diamond Shims

Hardware

STW323 STW333 STW434 STW534

A 9.5 9.5 12.65 15.85

Triangle Shims Sumitomo Cat. No.

LSTE31-0

T 2.7

ød

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TuRNINg HARDWARE

Hardware

Lock Pins Negative Rake

Sumitomo Cat. No.

BWP-46 NL-23 NL-33 NL-33L NL-34 NL-34L NL-44 NL-46 NL-46L NL-58 NL-68

(Top & Bottom Lock)

NOMINAL LENGTH

Cam Pin ød

ℓ

ød2

Cam Pin ❱❲1

❳❨❩

❱❬

Sumitomo Cat. No. MP416 MP420 MP531 MP534

❱❲

❱❬1

Clamp Stud L

Fig. 1

d L

Fig. 2

D d

Sumitomo Cat. No. SR104B SW43B SW42L SW43 SW53L SW53R SW54 SW54B SW64L SW64R SW65 SW65B

.500 .250 .375 .375 .375 .375 .500 .500 .500 .625 .750

d 3.4 4.5 4.5 4.5

Nominal Hex Use With Length Wrench Seat

.578 .328 .344 .406 .453 .516 .516 .672 .734 .859 .859

d 4.1 5.5 5.5 5.5 1

.094 .0625 .078 .078 .078 .078 .094 .094 .094 .125 .141

Size (mm) d L 5.5 17 7 19 7 16 7 22 2

Size (mm) d Pitch L D M5 0.8 14 7.5 M5 0.8 20 7.5 M6 1.0 19.7 9.5 M6 1.0 26.1 9.5

d 3 4 4 4 4.8 4.8 4.8 4.8 5.5 5.5 5.5 5.5

D 3.4 4.9 4.9 4.9 5.9 5.9 5.9 5.9 6.9 6.9 6.9 6.9

Size (mm) L u° 21 60 27.5 90 22 90 27.5 90 28.3 90 28.3 90 35.5 90 35.5 90 33.8 90 33.8 90 44.5 90 44.5 90

Phone: (800) 950-5202

Yes No No No Yes Yes No Yes Yes Yes Yes

ℓ 3.4 5 5 5

Finger Clamp THREAD

B A

Sumitomo Cat. No. CL19 CL6 CL7 CL20 CL9 CL12 CL30

B 2.5 3 3 3

Thread

.550 .580 .640 .730 .750 .880 1.000

10-32 10-32 10-32 1/4-28 5/16-24 5/16-24 5/16-24

.310 .310 .310 .375 .430 .430 .430

Differential Clamp Screws LEFT HAND THREAD

Inch

RIGHT HAND THREAD

D d 6 5 6 5 7 6.26 7 6.76 1

Shape Fig. 1 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2

Differential Clamp Screw øD

ød

ℓ

ℓ L

Catalog Number

Thread

Wrench Size

XNS35 XNS36 XNS47 XNS48 XNS58 XNS59 XNS510

10-32 10-32 1/4-28 1/4-28 5/16-24 5/16-24 5/16-24

.59 .75 .81 1.00 1.00 1.125 1.25

3/32 3/32 1/8 1/8 5/32 5/32 5/32

Sumitomo Cat. No. WB613 WB616 WB820 WB8F20 WB8F30

Size (mm) d pitch L ℓ M6 1.0 13 5 M6 1.0 16 6 M8 1.25 22 8.5 M8 1.0 20 8.5 M8 1.0 3.0 11.5

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D 4.5 4.5 6.2 6.2 6.2

Hardware

Sumitomo Cat. No. CPB33 CPB43 CPB43S CPB44T

ød1

Insert I.C.

B 3 3 T27 4 4

567

HARDWARE Sumitomo Cat. No.

Torx Insert Screws

α° ød

øD B

Hardware

Size (mm) Pitch L D

BFTX0204 M2 BFTX0204A M2 BFTX02205 M2.2 BFTX02506N M2.5 BFTX02507 M2.5 BFTX0305A M3 BFTX0306A M3 BFTX0307A M3 BFTX03508 M3.5 BFTX0407A M4 BFTX0409N M4 BFTX0410A M4 BFTX0509A M5

0.4 4.3 2.7 0.4 4.3 2.7 0.45 4.5 3 0.45 5.5 3.45 0.45 6.5 3.45 0.5 5.3 4.3 0.5 5.8 4.3 0.5 6.8 4.3 0.6 8 5.1 0.7 7.3 5.6 0.7 9 5.6 0.7 10.3 5.6 0.8 9.3 6.9

α°

T6 T6 T6 T8 T8 T10 T10 T10 T10 T15 T15 T15 T20

60 90 60 60 60 90 90 90 52 90 60 90 90

Cap Screw ød

ℓ

øD

Set Screw

ød

øD

ℓ

B L

Torx Insert Screws

Sumitomo Cat. No.

ST21.5 ST32.5

.130 .213

Hardware

60° Incl.

M2.5x.45 .217 T-8 M4x.7 .315 T-15

Nut ø4

M3x0.5

Sumitomo Cat. No. BX0414 BX0512 BX0615 BX0618 BX0622 5

Size (mm) d Pitch L ℓ M4 0.7 14 Full M5 0.8 12 Full M6 1.0 15 Full M6 1.0 18 18 M6 1.0 22 18

Sumitomo Cat. No. BTD0520 BTD0607 BTD0609 BTD0615 BTD0812 BTD0820 BTD0825 4

Size (mm) d Pitch L ℓ D B M5 0.8 10 3 3.5 2.5 M6 M6 M8 M8 M8

1.0 1.0 1.25 1.25 1.25

9 15 12 20 25

2 5 2 6 8.5

Sumitomo Cat. No. BNBW2 BNBW4 BNBW7

L 2 5 8

– – – –

Size (mm) – – – – – – – –

Sumitomo Cat. No. CPM43N CPM43S CPM54N

d M5 M5 M6

L 8.5 6 9

Size (mm) D B 7 3 7 3 9 4

D 7 8.5 10 10 10

B 3 4 5 5

4 4 5 5 5

3 3 4 4

– – – –

– – –

"B" Torx Size L T

Nut Sumitomo

Shim Screws

Cat. No. Insert I.C. S34 S46 S58 S68

L T

b1 b2

Flat Button Head Screw øD

ød

.375 .500 .625 .750

Sumitomo Cat. No. TRX06 TRX08 TRX10 TRX15 TRX20

Torx Wrench

❭❫

.24 .30 .40 .46 B T6 T8 T10 T15 T20

.31 .50 .62 .62

.078 .094 .125 .140

Size (mm) C b1 34.5 15 34.5 19 42.5 22 45 22 49.0 22

10-32 1/4-28 5/16-24 3/8-24

❭❪ L

b2 15 19 22 27 30

Sumitomo Cat. No. BHF0203T BHF0203B BHF0306R BHF0308R

Size (mm) d Pitch L D B α° M2 0.4 4 3 1.5 90 M2 0.4 5.5 3.5 1.5 90 M3 0.5 6.5 4.4 2 90 M3 0.5 8 4.4 2 90

Sumitomo Cat. No. BHA0625 BHA0834

Size (mm) d Pitch L ℓ D B M6 1.0 30 11.3 10.5 4 M8 1.25 34.2 12.7 12 5

Hex Low Head Cap Screw øD

α°

ød

ℓ L

568

Phone: (800) 950-5202

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Technical guidance

vc x f x ap x kc Pc = 60 x 10 3 x h H=

Pc 0.75

: Net power requirement (KW) : Cutting speed (m/min) : Feed rate (mm/rev) : Depth of cut (mm) : Specific cutting force (MPa) : Required horsepower (HP) : Machine efficiency (0.70 to 0.85)

n Relation Between Cutting Speed and Cutting Force Principal Force (N)

Pc vc f ap kc H h

Cutting Force

BASICS OF TuRNINg

P : Cutting force (kN) kc : Specific cutting force (MPa) q : Chip area (mm2)

Kc x q P= 1,000

2,400 2,000 1,600

20 10 0 －10 －20 Rake Angle (Degree)

Technical guidance

(1) Calculating rotation speed from cutting speed

8000

800MPa

-1

· n : Spindle speed (min ) · vc : Cutting speed (m/min) · f : Feed rate (mm/rev) · ap : Depth of cut (mm) · Dm : Diameter of work piece (mm)

Speci c Cutting Force (MPa)

600MPa

(Ex.) vc=150m/min, Dm=100mm 1,000 x 150 n= = 478 (min-1) 3.14 x 100

(2) Calculating cutting speed from rotational speed

Traverse Rupture Strength

øDm

n : Spindle speed (min-1) vc : Cutting speed (m/min) Dm : Diameter of work piece (mm) p : 3.14

Refer to the above table

2,800

Relation Between Feed Rate and Specific Cutting Force (For Carbon Steel)

Calculating Cutting Speed

p x Dm x n vc = 1,000

80 160 240 Cutting Speed (m/min)

Relation Between Rake Angle and Cutting Force

D Calculating Cutting Force

Aluminium: 800MPa General Steel: 2,500 to 3,000MPa Cast Iron: 1,500MPa

1,000 x vc p x Dm

Rake angle: 0°

D RoughValue of Kc

800

P1: Principal force P2: Feed force P3: Back force

Rake angle: -10°

1,600

0 0

Principal Force (N)

Calculating Power Requirement

TECHNICAL guIDANCE

400MPa

6000

4000

2000

0.4 Feed Rate (mm/rev) When feed rate decreases, speci c cutting force increases.

f2 x 103 8 x re

h : Theoretical surface roughness (mm) f : Feed rate (mm/rev) re : Nose radius (mm) f

Ways to Improve Surface Finish

4000

(2) Optimise the cutting speed and feed rate so that built-up edge does not occur. (3) Select an appropriate insert grade. (4) Use wiper insert

0.2

Relation Between Nose Radius and Cutting Force

(1) Use an insert with a larger nose radius. Cutting Force (N)

Theoretical Surface Finish

0.1 0.04

Principal force

3500

Feed force

1500 1000

Back force 500

Actual Surface Roughness Steel: Theoretical surface finish x 1.5 to 3 Cast iron: Theoretical surface finish x 3 to 5

Phone: (800) 950-5202

0.4

0.8 1.2 Nose Radius (mm) Large nose radius increases back force.

1.6

Work : SCM440(38HS) Inserts : TNGA2204 SS Holder : PTGNR2525-43 Cutting Conditions : vc=100m/min ap=4mm f =0.45mm/rev

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TECHNICAL guIDANCE

BASICS OF THREADINg

Technical guidance

Threading Machining Method

Characteristics

Radian Infeed · Most common threading technique, used mainly for small pitch threads. · Easy to change cutting conditions such as depth of cut, etc. · Wears evenly due to equal cut edge on right and left sides, which also translates into a long contact point and thus a tendency to chatter. · Difficult to control chip evacuation. Flank Infeed · Effective for large pitch threads and blemish-prone work material surfaces. · Chips evacuate from one side for good chip control. · Heavy flank wear on right side.

Corrected Flank Infeed

Technical guidance

· Effective for large pitch threads and blemish-prone work material surfaces. · Chips evacuate from one side for good chip control. · Reduces flank wear on right side.

Alternating Flank Infeed · Effective for large pitch threads and blemish-prone work material surfaces. · Wears evenly on right and left cut edges. · Tendency for chip clogging due to alternating left and right flow.

Troubleshooting for Threading Failure

· Select a more wear-resistant grade

· Cutting condition

· Decrease the cutting speed · Optimise coolant flow · Review number of passes

· Insert attachment

· Optimise lead angle · Attach insert correctly

· Cutting condition

· Change to alternating flank infeed

Cutting Edge Chipping

· Cutting condition

· If caused by a built-up edge, increase cutting speed

Cutting Edge Fracture

· Packing of chips

· Check coolant supply (excessive coolant to cutting edge)

· Insert attachment

· Check insert and/or work material clamping method

· Cutting condition

· Increase cutting speed

· Tool material (wear)

· Select a more wear-resistant grade

· Incorrect lead angle

· Optimise lead angle

· Insert attachment

· Inspect insert attachment

· Thread depth small

· Check cutting depth

Cutting Edge Failure

Uneven Wear on Right and Left Sides

Poor Surface Roughness

Shape, Poor Accuracy

Countermeasures

· Tool material

Excessive Cutting Edge Wear

570

Cause

Poor Thread Shape

Phone: (800) 950-5202

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TECHNICAL guIDANCE

TOOL FAILuRE & TOOL LIFE

Technical guidance

Forms of Tool Failures

Resulting from Chemical Reactions

Resulting from Mechanical Causes

Cat.

No. Name of Failure Cause of Failure (1) to (5) Flank Wear Due to the scratching effect of hard grains contained in the work material. (6) Chipping Fine breakages caused by high cutting loads or chattering. (7) Fracture Due to the impact of an excessive mechanical force acting on the cutting edge. (8) Crater Wear Swaft chips removing tool material as it flow over the top face at high temperatures. (9) Plastic Deformation Cutting edge is depressed due to softening at high temperatures. Fatigue from rapid, repeated heating and cooling cycles during machining. (10) Thermal Crack (11) Built-up Edge Work material is pressure welded on the top face of the cutting edge. Technical guidance

Tool Wear Forms of Tool Wear

Bad chip control cutting edge fracture Burrs occur

Crater wear KT Poor surface nish

Side ank wear VN1

Crater Wear

Face ank wear VN2

Initial wear

Sudden increase in wear

Steady wear

Cutting Time T (min)

Flank average wear VB Edge wear VC

Crater Wear Flank Wear Width KT (mm)

Flank Wear Width VB (mm)

Flank Wear

· Wear is rapid initially, then it proceeds more gradually in proportion with cutting time until a certain limit, beyond which it increases rapidly again.

Flank Wear Higher cutting force

Poor machining accuracy, Burrs occur

· Crater wear is more progressive with no sudden breakdown pattern.

Tool Life (V-T) This double logarithm graph shows the relative tool life of the specified wear over a range of cutting speeds on the X-axis, and the cutting speed along the Y-axis.

vc1

vc2

Crater Wear

vc3 vc4

Crater Wear Depth (mm)

Flank Wear Width (mm)

Tool Wear

Flank Wear

vc1

Phone: (800) 950-5202

InT2 InT3 InT4 Tool Life (min)

T'1 T'2

T'3

vc4

T'4

Cutting Time (min)

Cutting Speed (m/min)

Tool Life

InT1

vc3

Cutting Time (min)

Invc1 Invc2 Invc3 Invc4

vc2

Invc1 Invc2 Invc3 Invc4 InT'1

InT'2 InT'3 Tool Life (min)

InT'4

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TROuBLESHOOTINg FOR TuRNINg

Technical guidance

Troubleshooting for Turning Failure

Cause

Countermeasures

Flank Wear · Grade lacks wear resistance.

· Rake angle is too small. · Cutting speed is too fast. · Feed rate is far too slow.

Crater Wear

· Grade lacks crater resistance. · Rake angle is too small. · Cutting speed is too fast. · Feed rate is too fast. · Depth of cut is too large.

Technical guidance

Chipping

· Grade lacks toughness.

· Insert falls off due to chip build-up. · Cutting edge lacks toughness.

Tool Edge Failure

Fracture

· Feed rate is too fast. · Depth of cut is too large. · Grade lacks toughness.

· Cutting edge lacks toughness. · Holder lacks toughness.

Built-up Edge

· Feed rate is too fast. · Depth of cut is too large. · Inappropriate grade selection.

· Dull cutting edge.

· Cutting speed is too slow. · Feed rate is too slow.

· Select a wear-resistant grade. P30 P20 P10 K20 K10 K01 · Use an insert with a larger rake angle. · Decrease the cutting speed · Increase feed rates.

· Select a crater-resistant grade. · Select a grade with a smooth coating. · Use an insert with a larger rake angle. · Select an appropriate chipbreaker. · Decrease the cutting speed · Reduce feed rates and depth of cut.

· Select a tougher grade. P10 P20 P30 K01 K10 K20 · Select a more adhesion-resistant grade. Coated carbide or cermet grades. · Increase amount of honing on cutting edge. · Reduce rake angle. · Reduce feed rates and depth of cut.

· Select a tougher grade. P10 P20 P30 K01 K10 K20 · Select a chipbreaker with a strong cutting edge. · Select a holder with a larger approach angle. · Select a holder with a larger shank size. · Reduce feed rates and depth of cut.

· Select a grade with less affinity to the work material. Coated carbide or cermet grades. · Select a grade with a smooth coating. · Use an insert with a larger rake angle. · Reduce amount of honing. · Increase cutting speeds. · Increase feed rates.

Plastic Deformation · Grade lacks thermal resistance. · Rake angle is too small. · Cutting speed is too fast. · Feed rate is too fast. · Depth of cut is too large. · Not enough cutting fluid.

Notch Wear

· Grade lacks wear resistance.

· Rake angle is too small. · Cutting speed is too fast. · Feed rate is too fast. · Depth of cut is fixed.

572

Phone: (800) 950-5202

· Select a thermal-resistant grade. · Use an insert with a larger rake angle. · Decrease the cutting speed · Reduce feed rates and depth of cut. · Supply appropriate amount of coolant.

· Select a wear-resistant grade. P30 P20 P10 K20 K10 K01 · Select a grade with a smooth coating. · Use an insert with a larger rake angle. · Decrease the cutting speed · Reduce feed rate. · Alter depth of cut to shift the notch location.

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TECHNICAL guIDANCE

CHIP CONTROL

Technical guidance

Type of Chip Control

Work material

Tearing

Chip is sheared and Chips appear to separated by the be torn from the shear angle. surface.

Chips crack before reaching the cutting point.

Steel, Stainless steel

Steel, Stainless steel (Low speed)

Cast iron, Carbon

Influence Factor

Steel, Cast iron (very low speed, very small feed rate)

Work deformation Rake angle D.O.C. Cutting speed

Chip Types

Work material

Continuous chips with good surface finish.

Easy Large Small Fast

Depth

Cracking

Difficult Small Large Slow

S-J

Large

Small

Evaluation

Shearing

Condition

Spiralling

Application

Shape

Type of Chip Generation

NC Lathe (For Automation) General Lathe (For Safety)

Good: C type, D type A type: Twines around the tool or workpiece, damages the machined surface and affects safety. B type: Causes problems in the automatic chip conveyor and chipping occurs easily. E type: Causes spraying of chips, poor machined surface due to chattering, chipping, large cutting force and high temperatures.

Poor

Factor of Improvement Chip Control

f2 f…f2 >f1 then t2 >t1

Technical guidance

Depth of Cut (mm)

(1) Increase Feed Rate (f mm/rev) 4.0

2.0

When feed rate increases, chips become thick and chip control improves.

0.1

0.2

0.3

0.4

0.5

Feed Rate (mm/rev)

q1 t1

q …q 2 < q 1 then t2 >t1

Even if feed rate is the same, smaller side cutting edge angle makes chips thick and chip control improves.

Side Cutting Edge Angle

(2) Decrease Side Cutting Edge (θ ) 45°

15°

0.2

0.25

0.3

0.35

Feed Rate (mm/rev)

(3) Decrease Nose Radius (re) t2

f re …re 2 <re 1 then t2 >t1

Even if feed rate is the same, a smaller nose radius makes chip thick and chip control improves. * Cutting force increases in proportion with the length of the contact surface. Therefore, a larger nose radius increases back force which induces chattering. With the same feed rate, a smaller nose radius produces a rougher surface finish.

Phone: (800) 950-5202

Nose Radius (mm)

1.6 re 2 Small nose radius

re 1 Large nose radius

0.8

0.4

0.5

1.0

1.5

2.0

Depth of Cut (mm)

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SumiBoron PCBN Grades

SuMIBORON

PCBN gRADES Sumitomo Electric is a world leader in the development of polycrystaline diamond and PCBN cutting tool materials and their applications. For you, this means increased productivity, better surface finish, the ability to hold closer tolerances, and longer tool life. Sumitomo ofers products in sizes and grades available nowhere else. In general, polycrystaline cutting tools are recommended for machining materials that are too hard or abrasive for conventional cutting tools such as tungsten carbide, cermets, or ceramics. Cubic boron nitride is used for ferrous materials and diamond for nonferrous and nonmetal applications.

Technical Information

In 1977, Sumitomo successfully developed its own revolutionary CBN sintered material - SumiBoron. Manufactured under ultra-high temperature and pressure sintering of a mixture of cubic boron nitride and a special ceramic binder material. Compared to conventional tooling materials, SumiBoron exhibits higher hardness and exceptional heat resistance, allowing it machining capabilities previously accomplished only by grinding. SumiBoron also achieves excellent eiciency and longer tool life in high speed machining of cast irons.

â&#x2013; CBN CLASSIFICATIONS

PCBN is generally classified into two groups based on its material microstructure. PCBN particles of the first type are bonded together directly. The percentage of PCBN in this type is very high, resulting in an extremely hard substrate. SumiBoron, representative of the second type of PCBN materials, consists of PCBN particles bonded together with a ceramic binder. The bonding strength is very high, making the substrate very wear resistant and tough. A third type of PCBN features enhancements of ceramic based coatings to new Sumitomo PCBN grades. They ofer increased wear resistance as well as the ability to achieve higher speeds and superior surface finishes in a multitude of hardened steel applications. â&#x2013; Classifications / Applications

Classifications

Structure

Diagram

Mainly CBN grains fused together CBN grain Metal binder

Mainly CBN grains held together with a binder

CBN grain Ceramic binder Special ceramic coating

Sintered CBN body with special ceramic coating

CBN Layer

574

Phone: (800) 950-5202

grade

BN700 BN7000 BN7500 BNS800 BN1000 BN2000 BN350 BNX10 BNX20 BNX25 BN500 BNC2010 BNC2020 BNC300 BNC100 BNC160 BNC200 BNC500

Work Material Cast lron (FC)

Sintered Alloy

Exotic Alloys Sintered Alloy

Sintered Alloy Cast lron (FC)

Exotic Alloys

Hardened Steel

Cast lron (FC/FCD)

Hardened Steel

Cast lron (FCD)

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SuMIBORON

SumiBoron PCBN Grades

■ Coated grades for Turning

PCBN gRADES

■ MANuFACTuRINg PROCESS of PcBN

- How they compare to other insert materials

❴❵❛ ❜❝❞ ❡❢❝❞❣❤ ❜❤❣ ♣✐❥❦❧♠ ♥♦ ❥ ❦❥qrs♠❧ t✉♣♣♥q✈

④⑤❣ ⑥❣⑦⑦ ❢⑧ ⑨⑤❣❝ ⑧❢❝⑨❣❤❣❞ r⑩ ❥♣♣✐⑩s♦❶ ❥ ❦♥❷rs♦❥✈s♥♦ ♥❸ ❹❧q⑩ ❺s❶❺ ✈❧❷♣❧q❥✈✉q❧ ❥♦♠ ♣q❧tt✉q❧

✇①②③rs♦♠❧q

PCD

❴❵❛ ⑨❢❻⑧ ❜❤❣ ⑨⑤❣❝ ⑥❼⑨ ❸q♥❷ ✈❺❧ ts♦✈❧q❧♠ ❦❧✐✐

❽❾❿ ➀➁➂ ➃➄➅ ➄➆ ➇➈➉➊❿➋ ➌➍ ➌➎➏ ➐➑➒➓➔→➏ ➣↔➓➣➌➒➑➌➏

❦❥qrs♠❧

➜➝➆❿➈➃ ➉➝➋ ➃➄➅ ❿➋➞❿➆ ➉➈❿ ➛➒➍↔➙→ ➟➍➒ ➣➠➍➍➌➎➙➏➣➣

➣↔➓➣➌➒➑➌➏

Coated PCBN

➓➒➑↕➔➙➛

➡➢➤➥➦➧ing Cell

alloy

HARDNESS

PCBN Ceramic Cermet Coated Carbide Uncoated Carbide Technical Information

TOugHNESS

■ Application Range

Induction Hardened Steel（S45C / S55C etc.）, Carburized steel Coated SUMIBORON

BNC160 BNC2020

BNC200

120

100

Continuous

Light Interrupted Medium Interrupted Heavy Interrupted

Impact Force on Cutting Edge

BN1000 200

BN2000

BNX25 BNX20 BN350

100

Interruption Strength

BNC300

Small

Continuous

Strong

Small

Light Interrupted Medium Interrupted Heavy Interrupted

Impact Force on Cutting Edge

Strong

■ Recommended Cutting Conditions

Die Steel（SKD11 / SKD61 etc.） , HSS Uncoated SUMIBORON

Grade

Cutting Speed vc(m/min) 50

100(120) 150 (170)

200 (220) 250 300

f (mm/rev)

ap (mm)

BN1000 100

Coated

Cutting Speed vC (m/min)

150

BN2000 BN350

50 HSS Machining

Interruption Strength

●

300

BNC100 BNC2010

Induction Hardened Steel（S45C / S55C etc.）, Carburized steel Uncoated SUMIBORON Cutting Speed vC (m/min)

200

Interruption Strength

Cutting Speed vC (m/min)

300

●

Continuous

Small

BN7000

Light Interrupted

Impact Force on Cutting Edge

Phone: (800) 950-5202

Heavy Interrupted

Strong

Uncoated

●

BNC2010

0.03 to 0.25 0.03 to 0.35

BNC2020

0.03 to 0.40 0.03 to 0.50

BNC300

0.03 to 0.20 0.03 to 0.30

BNC100

0.03 to 0.20 0.03 to 0.30

BNC160

0.03 to 0.20 0.03 to 0.35

BNC200

0.05 to 0.35 0.05 to 0.50

BN1000

0.03 to 0.15 0.03 to 0.20

BN2000

0.03 to 0.20 0.03 to 0.30

BN350

0.03 to 0.20 0.03 to 0.30

BNX10

0.03 to 0.15 0.03 to 0.20

BNX20

0.03 to 0.30 0.03 to 0.50

BNX25

0.03 to 0.30 0.03 to 0.50

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575

SumiBoron PCBN Grades

SuMIBORON

PCBN gRADES

■ Machining of Hardened Steel versus grinding

• REDUCTION IN EQUIPMENT COST - Lathes are generally two to three times less expensive than grinding machines. • INCREASE PRODUCTION CAPACITY - Automation of turning machine centers means more parts in less time. • SAVE TIME - By turning, parts with complicated shapes can be machined in one process. • IMPROVED QUALITY - Turning improves part perpendicularity and concentricity because multiple operations can be performed without re-chucking. • REDUCED SET-UP TIME - Only simple NC program changes are needed to machine parts of diferent sizes. • REDUCTION OF INDUSTRIAL WASTE - Turning eliminates the expense and environmental problems associated with grinding sludge. Beneit Facility investment is low

Machining Versatility With CBN

• Cheaper machines • Improved eiciency w/less machining required

Profile finishing in one set-up

Quality

Improved precision

Waste Reduction

Less industrial waste

Taper Turning

Internal (Profile) Boring

Grooving/Profiling

Sludge management vs. chip management (recyclable)

■ Recommended grade grade

uncoated

Coated

Technical Information

Cost

Details

Binder

Carbon Content (%) grain Size (μm) Hardness (gPa)

TRS (gPa)

Main Coating Components Coating Thickness (μm)

Characteristics

BNC2010

TiCN

50 to 55

30 to 32

1.10 to 1.20

TiCN multi-layered

BNC2020

TiN

70 to 75

34 to 36

1.20 to 1.30

TiAIN multi-layered

1.5

Provides long tool life in general and high-efficiency cutting thanks to tough substrate coated with a highly wear-resistant, highly adhesive layer.

BNC300

TiN

60 to 65

33 to 35

1.15 to 1.25

TiAIN

Suitable for finishing work materials with both continuous and interrupted cutting.

BNC100

TiN

40 to 45

29 to 32

1.05 to 1.15

TiAIN/TiCN

Suitable for high-speed finishing thanks to highly wear-resistant coating.

BNC160

TiN

60 to 65

31 to 33

1.10 to 1.20

TiAIN/TiCN

Achieves stable, high-precision finishing of hardened steel.

BNC200

TiN

65 to 70

33 to 35

1.15 to 1.25

TiAIN

Provides long tool life thanks to tough substrate and highly wearresistant coating.

BN1000

TiCN

40 to 45

27 to 31

0.90 to 1.00

—

Achieves ultimate wear and fracture resistance. Suitable for high-speed cutting.

BN2000

TiN

50 to 55

31 to 34

1.05 to 1.15

—

General-purpose grade for hardened steel machining with high degree of fracture and wear resistance.

BNX20

TiN

55 to 60

31 to 33

0.95 to 1.10

—

Achieves excellent crater wear resistance. Suitable for high-efficiency cutting under high temperature conditions.

BN350

TiN

60 to 65

33 to 35

1.20 to 1.30

—

Achieves ultimate cutting edge strength. Suitable for heavy interrupted cutting.

BNX10

TiCN

40 to 45

27 to 31

0.80 to 0.90

—

Excellent wear resistance. Suitable for continuous high-speed cutting.

BNX25

TiN

65 to 70

29 to 31

1.00 to 1.10

—

Exhibits superior fracture resistance in high speed cutting. Suitable for high-speed interrupted cutting of hardened steel.

1.5

Improved wear resistant coating and substrate achieve excellent and stable surface roughness.

■ Application Range Hardened Steel Machining

General Purpose SUMIBORON

Continuous Cut

Light Ceramic

(Continuous to Light Interrupted Rz=Above 3.2)

Finishing

Interrupted Cut

Heavy

Coated Cermet

Workpiece Hardness (HRC)

Medium to Heavy Interrupted

Uncoated SUMIBORON Coated SUMIBORON Uncoated SUMIBORON

High Precision

Coated SUMIBORON

200

BNC2020

BNC2010

BNC200 BN2000

300

BNC100 BNX20

BN1000 / BNX10

BNC300 BN350

BNX25 BNC2010 BNC160

(Rz=1.6 to 3.2)

High Efficiency (Caburized layer removal)

Phone: (800) 950-5202

100

Coated SUMIBORON

Uncoated SUMIBORON

576

Cutting Speed (m/min)

Conditions Application

Coated SUMIBORON

BN2000 BNC2020 BNC200

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SumiBoron PCBN Grades

One-use Insert NC Type/ NU Type/NS Type

SuMIBORON

PCBN gRADES

■ CHARACTERISTICS • Affordable version of the once expensive sintered CBN material, at its optimal size. • One-use type eliminates regrinding thus making tool management simple. • Reduce required storage space with 10 piece packaging.

Multi-cornered, One-use Insert

■ CHARACTERISTICS • Insert with several brazed SUMIBORON one-use corners. Price per edge is more reasonable compared to normal single cornered, one use type insert. Technical Information

• Coated SUMIBORON is available as a double-faced insert. Diamond shaped inserts have 4 cutting edges and triangle shaped inserts have 6 cutting edges, etc. • Multi-cornered, one-use type has G-class specification with ground side faces. In addition, all edges are numbered for easy cutting edge management.

One-use Wiper Insert

■ CHARACTERISTICS • SUMIBORON one-use insert with wiper edge is for hardened steel machining.

• Standard wiper, W features excellent surface roughness comparable to grinding.

One-use insert with chipbreaker

SV, LV, FV Type

• Multi-cornered, one-use type has G-class specification with ground side faces. In addition, all edges are numbered for easy cutting edge management.

• Radial wipers, WG & WH improves surface roughness and finish repeatability.

■ CHARACTERISTICS • SUMIBORON One-use insert with chipbreaker, especially for caburized layer removal. • Breaker included on the CBN edge, chipbreaking effect can be maintained throughout. • Unique breaker design can be applied to both hardened and nonhardened parts with effective chip control.

Solid SUMIBORON

■ CHARACTERISTICS

Phone: (800) 950-5202

• 100% solid CBN structure. With no brazed portion, this grade is excellent for the roughing of cast iron at large depth of cut.

w w w. s u m i c a r b i d e. co m

577

SumiBoron One-use Wiper Inserts

SuMIBORON

PCBN gRADES ■ Characteristics

● SUMIBORON one-use insert with wiper flat for Hardened Steel machining. ● Excellent surface finish similar to grinding ● Improved efficiency with higher speeds and feeds

● Lineup includes WG type for low-feed cutting and WH type for high-feed cutting.

■ Surface Roughness of Wiper Insert

■ Purpose of Wiper Edge

Wiper Insert (WG Type/WH Type)

Wiper Insert

➨➩ ➫➭➭➯ ➲➳➵➭

➬➮➱➷✃❐➮❒❮

➸➺ ➻➼➽➾➚➭➪➵ ➶➭➳➹➘

Normal Insert

Wiper edge

Technical Information

Low feed cutting (f = 0.10)

➴➷➷➬

WG Type

ÜÝÝÞ ÞßàÝáâßãä

Low feed cutting (f = 0.10)

High feed cutting (f = 0.30)

1.98 μm

9.20 μm

Surface Roughness Profile

f: Feed rate Insert

Work

High feed cutting (f = 0.30)

Standard Insert (No Wiper)

❰Ï ÐÑÒÓÔÕÖ× ØÕÙÚÛ

Surface Roughness Rz (Highest peak)

WH Type

0.63 μm

1.39 μm

The wiper flat offers good surface finish and improved efficiency.

● For optimum effectiveness, use wiper inserts for continuous cutting. For copy turning, inserts with noseradius are recommended. ● Chattering and undulation may occur, please use work material and machines with high rigidity.

Cutting Speed vC (m/min)

220

■ Recommended Cutting Conditions (Surface Roughness Standard: 1.6s to 3.2s)

WG Type

Type pe WH Ty

BNC2010 (BNC160)

WG Type

Type WH Ty pe

BNC2020 (BNC200)

WG Type

Type ype WH T

BN2000

150

100

åæåë

åæç

åæé

åæê

åæè

Feed Rate f (mm/rev) WG Type: Recommended feed rate of f = 0.20 or lower (Surface Finish Rz = 1.6 to 3.2 μm) WH Type: Recommended feed rate of f = 0.20 or higher (Surface Finish Rz = 1.6 to 3.2 μm) Lineup includes five grades (BN2000, BNC2010, BNC2020, BNC200, BNC160) to suit different cutting speeds.

■ Application Example Work Condition

1. Part Name 2. Grade

Tool Insert

Cutting Conditions vc = Cutting Speed (m/min) f = Feed Rate (mm/rev) ap = Depth of cut (mm)

Results

CVJ Outer Race Facing

1. CVJ Outer Race

Required finish Rz=1.6µm

2. Carburized steel 58 to 62HRC

4NC-CNGA120412WH (BNC2010)

vc = 150m/min f = 0.20mm/rev ap = 0.2mm Dry

BNC2010

700 pcs

（WH Type）

Comp.

(No wiper)

400 pcs

Shaft Ext. Turning

1. Shaft

Required finish Rz=6.3µm

578

2. Carburized steel 58 to 62HRC

Phone: (800) 950-5202

vc = 140m/min 4NC-DNGA150408WG( (BNC2010)

f = 0.20mm/rev ap = 0.15mm Dry

BNC2010

500 pcs

（WG Type）

Comp.

(No wiper)

350 pcs

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SuMIBORON

Edge Specification of SumiBoron Inserts SUMIBORON Insert and Edge Treatment All SUMIBORON inserts are enhanced with the optimum cutting edge preparation for the various grades and geometries (shown on the right). This is to avoid cutting edge fracture caused by the heavy loads generated during the machining of high hardness materials such as Hardened Steel. As the pioneer of CBN tools "SUMIBORON," this vast selection of grades and edge treatment combinations is our trump card for Hardened Steel machining.

PCBN gRADES ìíîïðñòó îô õòöö÷ùú ðûúð Rake face

❆

Work Material

❋☎✆✝✞

üýþÿ ◆

Hardened Steel

Coated SUMIBORON

BNX10 BNX20 BNX25 BN1000

Negative/Positive

T01225

25°

0.12

Negative/Positive

S01225

25°

0.12

Yes

T01215*

Negative/Positive

S01725

25°

0.17

Yes

Negative/Positive

S01225

25°

0.12

Yes

Negative

S01225

25°

0.12

Yes

T01215

Positive

S01235

35°

0.12

Yes

LS LT

BN2000

BN500 BN700 BN7000 BN7500

S01225

25°

0.12

Yes

Negative

T01225

25°

0.12

Positive

T01235

35°

0.12

Negative/Positive

T01215

15°

0.12

Negative/Positive

T01215

15°

Negative/Positive

T01215

15°

Hardened Steel

Cast Iron

Negative/Positive T01215

15°

Work Material

0.12

15°

0.12

S01225

25°

0.12

Yes

T01215

15°

0.12

15°

S01235

35°

0.12

Yes

T01235

35°

0.12

Sharp edge

0°

S01225

25°

0.12

Yes

0.12

Sharp edge

0°

S01225

25°

0.12

Yes

Sharp edge

0°

Sharp edge

0°

Yes

S00525

25°

0.05

Yes

S00715

15°

0.07

Yes

0°

0.12

T02020

20°

0.20

Sharp edge

S01225

25°

0.12

Yes

Hone Only

0°

Yes

S01730

BNC2020

Negative/Positive

S01225

25°

0.12

Yes

T00515

15°

0.05

S02735

35°

0.27

Yes

S00535

35°

0.05

Yes

BNC100 BNC160 BNC200 BNC300 BNC500

Negative/Positive

S01225

25°

0.12

Yes

S01715

15°

0.17

Yes

Negative/Positive

S01225

25°

0.12

Yes

S01020

20°

0.10

Yes

S01730

30°

0.17

Yes

Negative/Positive

S01225

25°

0.12

Yes

S01015

15°

0.10

Yes

S01735

35°

0.17

Yes

Negative/Positive

S01225

25°

0.12

Yes

S00515

15°

0.05

Yes

S01735

35°

0.17

Yes

Negative/Positive

S01215

15°

0.12

Yes

S01225

25°

0.12

Yes

BN2000

BNS800

BNC2010 BNC2020 Hardened Steel

BNC160 BNC200

Cast Iron

Honing

Negative

BNC100

Coated SUMIBORON

CBN layer Honing

Negative/Positive

SUMIBORON Cast Iron Exotic Alloy

Flank

BNS800 BNC2010

Grade

Hardened Steel

✕✖✗✗✘✙✚ ✛✜✚✛

✁✂✄þ

■ Cutting Edge Treatment of Inserts with Wipers/Chipbreakers Series

Negative land angle α

Honing Notation Identification Code

Negative/Positive

BN350

❈✒✟ ✎☛✓✠✔

Low Resistance Type L Strong Edge Type H R W Honing Notation Identification Code R W

Negative/Positive

BN250

Cast Iron Exotic Alloy

Standard R W

grade

Identification Code

Rake face

Negative land width

BNC500

30°

0.17

Yes

Technical Information

Uncoated SUMIBORON

Series

✟✠✡☛☞✌✍✠ ✎☛✏✑

❆✢

■ SuMIBORON Insert Cutting Edge Specification List

Section A-A'

* BNX20 Identification code will be T00715 for inserts with inscribed circle of less than φ4.76.

Other Types Notation Identification Code

Wg WH N-FV N-LV W LFW W Wg WH W N-FV N-LV N-SV Wg WH W N-FV N-LV N-SV W

S01215 S01215 — S00535 T02020

Honing

Type

15°

0.12

Yes

Wiper

15°

0.12

Yes

Wiper

0°

Yes

With breaker

35°

0.05

Yes

With breaker

20°

0.20

Wiper

■ Edge Treatment Identification Code Edge Treatment Notation No

Standard type

Sharp edge

0°

Wiper Sharp edge

S01715 S01215 S01215 S01215 — S00535 S01235 S01215 S01215 S01215 — S00535 S01235 S01215

15°

0.17

Yes

Wiper

15°

0.12

Yes

Wiper

15°

0.12

Yes

Wiper

15°

0.12

Yes

Wiper

0°

Yes

With breaker

WG/WH/W Wiper

35°

0.05

Yes

With breaker

35°

0.12

Yes

With breaker

N-FV/N-LV/ N-SV

15°

0.12

Yes

Wiper

15°

0.12

Yes

Wiper

15°

0.12

Yes

Wiper

0°

Yes

With breaker

35°

0.05

Yes

With breaker

35°

0.12

Yes

With breaker

15°

0.12

Yes

Wiper

Phone: (800) 950-5202

Low cutting forces

Strong edge type

F +

Sharp edge

Honing

Negative land

Negative land + Honing

With Chipbreaker

Edge treatment identification code

(Ex) Negative land width

S 0 1 2 2 5

Rake face

Negative land width Negative land angle α

CBN layer Honing

Flank

Negative land angle

Treatment T：Negative land S：Negative land + honing type Ex: S01225 →25°/0.12mm width negative land with honing

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579

RECOMMENDATIONS FOR

PCBN Recommendations

CBN

■ RECOMMENDED RuNNINg CONDITIONS (SFM) Material

Application

Hardness

Continuous

45-65HrC

Interrupted (DRY)

45-65 HrC

Application

Hardness

Continuous

45-65 HrC

Interrupted (DRY)

45-65 HrC

Application

Hardness

Continuous

55-65 HrC

Interrupted (DRY)

55-65 HrC

INDuCTION HARDENED STEEL

Technical Information

Material

CARBuRIZED HARDENED STEEL BEARINg STEEL

Material

DIE STEEL HIgH SPEED STEEL

■ FEED RATE

grade BNC2010 BNC2020 BN1000 BNX10 BNC160 BNX20 BNC200 BNC100 BN2000 BNC2020 BNX25 BN2000 BN350 BNC300 BNC200

Low 450 400 400 400 400 300 350 400 300 350 400 300 300 300 350

Low Opt. 650 550 550 500 550 450 500 600 400 450 550 400 400 400 400

High Opt. 750 600 650 650 650 550 650 700 550 500 700 550 550 550 500

High 1000 800 700 700 800 600 750 1000 600 700 750 600 600 600 600

grade BNC2010 BNC2020 BNC160 BNX20 BNC200 BNC100 BN2000 BNC2020 BNX25 BN300 BN350 BNC200 BNC300

Low 450 350 350 250 300 350 300 300 400 300 300 300 300

Low Opt. 600 450 450 300 350 425 400 450 550 400 400 400 400

High Opt. 750 600 550 500 550 550 550 550 700 550 550 550 550

High 1000 800 600 600 650 675 600 700 750 600 600 650 600

grade BNC2010 BNC2020 BN2000 BN1000 BNX10 BNC160 BNX20 BNC200 BNC100 BNC2020 BN2000 BNX25 BN300 BN350 BNC300

Low 350 250 150 250 250 250 150 200 250 200 150 300 150 150 200

Low Opt. 400 350 250 300 300 300 200 250 300 300 200 400 200 200 250

High Opt. 550 500 450 450 400 400 300 350 400 400 250 500 250 250 300

High 800 700 550 650 500 500 450 450 500 600 300 550 300 300 350

Finishing

FEED RATE (IPR) general Purpose

Roughing

0.002 - 0.004

0.004 - 0.006

0.006 - 0.008

Note: Use above speeds for threading and grooving applications. The recommended feed rate for grooving is 0.001 - 0.002 IPR, while your threading feed rate should be based upon the thread form, but not to exceed 0.006 IPR.

■ DEPTH OF CuT Mini-Tip (Nu, NS, NC) Medium-Tip (MD) Full-Tip

D.O.C. < 0.015” D.O.C. < 0.020” D.O.C. < 0.020”

Note: Depth of cut per pass

grade BNC2010 BNC2020 BNX10 BNC160 BNX20 BNC200 BN250 BNX25 BN300 BN350 BNC100 BNC300

Low 400 200 400 400 250 200 200 450 200 200 400 200

general Running Parameters* (SFM) Low Opt. High Opt. High 550 700 900 400 600 850 450 650 700 450 650 720 400 600 650 350 650 820 250 400 500 500 650 700 300 500 550 300 500 550 525 675 850 250 400 500

* The recommendations are a general range of running parameters based on grade and material.Please contact your local Sumitomo Sales Representative or the Sumitomo Engineering Department to obtain more application specific running parameters. Note: Running wiper inserts at the above feed rates will produce a higher quality surface finish when compared to a non-wiper insert.

580

Phone: (800) 950-5202

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PCBN Recommendations

RECOMMENDATIONS FOR

CBN

■ RECOMMENDED RuNNINg CONDITIONS FOR CBN APPLICATIONS(SFM) Material

Application

gRAY CAST IRON

Continuous & Interrupted

Material

Application

Continuous & Interrupted

Material

Application

gENERAL SINTERED ALLOY

Continuous & Interrupted

Material

Application

Low

Low Opt.

High Opt.

High

2600

3000

5000

6500

BN700

2300

3000

5000

6000

BNS800

1000

2000

5500

6500

BNC500

600

1000

2000

2500

BN500

1500

2000

5500

6000

grade

Low

Low Opt.

High Opt.

High

BNC500

650

800

1300

1650

BN7000

300

450

550

650

BN700

HIgH DENSITY SINTERED ALLOY

Continuous & Interrupted

■ FEED RATE

300

450

550

600

Low

Low Opt.

High Opt.

High

BN700

400

550

800

1000

BN7000

400

550

800

1000

grade

BN7500

400

550

650

1000

grade

Low

Low Opt.

High Opt.

High

BN7500

450

550

750

BN7000

450

550

750

BN700

450

550

750

BNS800

450

550

750

■ DEPTH OF CuT FEED RATE (IPR) general Purpose

Finishing

Roughing

Mini-Tip (Nu, NS, NC)

0.002 - 0.004

0.004 - 0.006

grade Low 500 2000 2000

D.O.C. < 0.020”

0.006 - 0.008

BN500 BNS800 BN700

Technical Information

DuCTILE IRON 150 -300 HBn

grade BN7000

general Running Parameters* (SFM) Low Opt. High Opt. High 800 1500 2000 3000 5000 6000 3000 5000 6000

* The above are a general range of running parameters based on grade and material. Please contact your local Sumitomo Sales Representative or the Sumitomo Engineering Department to obtain more application specific running parameters. Coolant should not be used for any interrupted cutting when using PCBN tools

Medium-Tip (MD)

D.O.C. < 0.040”

Full-Tip

D.O.C. < 0.040”

Solid CBN**

D.O.C. < 0.150”

**Depth of cut based on gray cast iron material. For chilled iron, depth of cut should not exceed 0.080”.

Note: The above running parameters are for turning applications only.

Phone: (800) 950-5202

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581

SumiDia PCD Grades

SuMIDia

PCD gRADES Since the introduction of SUMIDIA DA polycrystalline diamond (PCD) blanks in 1978, Sumitomo has continually developed and expanded the product line to offer finished inserts in a wide range of grades, shapes and sizes. SUMIDIA inserts consist of a layer of fine grain synthetic diamond crystals bonded to a tungsten carbide substrate which is securely brazed into the pocket of a standard size insert. A high degree of diamond to diamond bonding is achieved by an ultra high pressure-temperature process. This crystal to crystal bonding provides exceptional hardness and abrasion resistance. Our closely controlled manufacturing process produces unequaled consistency resulting in superior tool edge quality.

Technical Information

SUMIDIA DA inserts and wipers are replacing tungsten carbide and natural diamond cutting tools on a worldwide basis. Use of SUMIDIA DA grades will provide dramatically increased tool life, the ability to hold closer part tolerance, and improved surface finish. New technological advances have given the industry a new style of PCD insert. The optimum size of PCD used in NF-DA2200 offers a less expensive alternative when machining non-ferrous materials.

■ gRADE DESCRIPTION Grade

DA1000

DA2200

DA150

DA90

Average diamond crystal size (microns)

Up to 0.5

0.5

~ 50

Hardness (Hv)

11,000-12,000

9,000-10,000

10,000-12,000

T.R.S. (kg/mm2)

260

250

200

115

• Ultra-ine grain structure Product Desription

• Superior hardness and wear resistance with sharp edge

• High density sintered material made of ultramicro diamond particles

• Fine grain diamond

• Coarser grain • High wear resistance

• Superior hardness and wear resistance with sharp edge

• High abrasion resistance

• High Silicon Aluminum

Applications

• Copper

• High silicon Aluminum

• Fiberglass

• Copper

• High silicon aluminum

• Hard rubber

• Fiberglass

• Copper

• Sintered carbide

• Graphite epoxy

• Hard rubber

• Fiberglass

• Stone or rock

• Wood

• Graphite epoxy

• Hard rubber

• High silicon aluminum

• Aluminum alloys

• Wood

• Graphite epoxy

• Green or semi-sintered

(finishing, roughing,

• Aluminum alloys

• Wood

carbide & ceramic

interrupted)

(finishing, roughing,

• Carbon

• Plastics

interrupted)

• Carbon

582

Phone: (800) 950-5202

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SuMIDIA

SumiDia PCD Diamond Insert

DIAMOND INSERT

Break Master LD / gD Type expanded material (A6061)

General features Depth of out ap (mm)

  Excellent chip control by 3D Chipbreaker   Long tool life by high toughness grade DA1000

Characteristics/Applications 1 LD/GD type for various types of machining   LD type for finishing application   GD type for general purpose-machining

5.0 4.0 3.0 2.0 1.5 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1

GD Type

LD Type

0.10

0.30

0.20

Flank Wear Width (mm)

LD type

GD type

2 Long tool life – DA1000

DA2200

0.20

Technical Information

Feed Rate f (mm/rev)

0.16

DA90 0.12 0.08

DA1000

0.04 0

Cutting Distance (km)

  Long, stable tool life and good chipping resistance with high toughness grade DA1000

Workpiece: A390 (17%Si-Al) Conditions: Vc=800m/min, f=0.12mm/rev, ap=0.5mm, Wet

■ RECOMMENDED RuNNINg CONDITIONS FOR PCD APPLICATIONS Material

grade Recommendation

SFM

IPR

D.O.C

Aluminum Alloys (4% - 8% Si)

3,000 - 10,000

0.004 - 0.025

0.120”

Aluminum Alloys (9% - 14% Si)

2,000 - 8,000

0.004 - 0.020

0.120”

DA1000

DA2200

DA150

Aluminum Alloys (15% - 18% Si)

1,000 - 2,300

0.004 - 0.015

0.120”

DA1000

DA2200

DA150

First

Second

Third

DA1000

DA2200

DA150

Copper Alloy

3,300

0.002 - 0.008

0.120”

DA1000

DA2200

DA150

Hard Plastic

3,300

0.004 - 0.012

0.080”

DA1000

DA2200

DA150

Wood & Composite

13,000

0.004 - 0.015

DA1000

DA2200

DA150

Tungsten Carbide

30 - 70

0.003 - 0.008

0.020”

DA90

DA150

Reinforced Plastics

3,300

0.016

0.080”

DA1000

DA2200

DA150

Note: The above running parameters are for turning applications only.

Phone: (800) 950-5202

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583

LAYDOWN

Laydown Threading System

THREADINg SYSTEM

Sumitomo Electric has developed TME (external) and TMI (internal) threading inserts with a pitch range of 1.0 ~ 3.0 mm and 8~24 threads per inch (TPI) along with applicable LTE type and STI holders. The superior features of the TME and TMI threading inserts include an M-class tolerance and dimple shaped chipbreaker. The M-class tolerance reduces insert cost by eliminating the need for expensive grinding. Furthermore, chip control is greatly improved as a result of the specially designed dimple chipbreakers.

TME Insert Design

■ FEATuRES

Technical Information

• A positive rake angle encourages good chip control and reduces cutting resistance. • Two tier dimple-style chip breakers evacuate chips smoothly and easily. • M-class tolerance reduces insert cost. • Four available grades cover a wider range of applications.

Trouble Shooting

■ INSERT gRADES & RECOMMENDED RuNNINg CONDITIONS Recommended Running Conditions (SFM)

Application AC225 (Coated) • For stainless and general steels • Stable machining T130A (Cermet) • For soft and general steels • Good surface finish • Long tool life A30 (P30 Carbide) • For low and medium speed cutting of stainless and general steels EH20Z (PVD Coated) • For exotic materials

T130A

A30

EH20Z

Soft Steel

500 ~ 660

330 ~ 500

230 ~ 400

—

Carbon Steel

330 ~ 550

260 ~ 430

230 ~ 330

—

Alloy Steel

300 ~ 500

260 ~ 400

230 ~ 330

—

Stainless Steel

230 ~ 450

—

230 ~ 330

—

100 ~ 150

Exotics

—

• Plastic Deformation A30 → AC225 → T130A

Recommended Infeed Values mm (inch) Pitch (mm) TPI

1.0

1.25

1.5

1.75

2.5

1ST

0.25 (.010)

0.30 (.012)

0.35 (.014)

2ND

0.20 (.008)

0.25 (.010)

0.30 (.012)

3RD

0.15 (.006)

0.20 (.008)

0.25 (.010)

4TH

0.10 (.004)

0.15 (.006)

0.20 (.008)

5TH

0.05 (.002)

0.10 (.004)

0.15 (.006)

0.20 (.008)

6TH

—

0.05 (.002)

0.10 (.004)

0.12 (.005)

0.15 (.006)

7TH

—

0.05 (.002)

0.10 (.004)

0.15 (.006)

8TH

—

0.05 (.002)

0.10 (.004)

0.15 (.006)

9TH

—

0.05 (.002)

0.10 (.004)

10TH

—

0.10 (.004)

11TH

—

0.05 (.002)

Pass

584

Insert Grade

• Excessive Wear A30 → AC225 → T130A

AC225

Work Material

• Chipping T130A → AC225

Phone: (800) 950-5202

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Laydown Threading System

LAYDOWN

THREADINg SYSTEM

TERMS: Thread Form – (most common shapes) 60˚ (UN standard, ISO) 55˚ (British standard) 29˚ (Acme standard/stub) Pitch – Distance from the top of one thread to the next. Pitch = 1 (inch) / threads per inch, Ex: 20 TPI = 1 / 20 = .050 T.P.I. – Number of threads per inch TPI = 1 (inch) / pitch, Ex: 1 / .050 (pitch) = 20 tpi Lead – Movement caused by one revolution of the screw.

Technical Information

(the same as pitch in a single start thread) Lead = pitch x number of starts Example: double start thread with .050 pitch = .100 lead Multi-Start Thread – Thread with more than one starting position. (lead different than pitch) Helix angle – Angle generated by the helix of the thread at the pitch diameter. Major Diameter – see drawing below Minor Diameter – see drawing below Pitch Diameter – see drawing below Pitch Line – -see drawing below Crest and Root Radius – see drawing below

Pitch

Helix Angle

Major Dia.

Thread Thickness

Minor Dia.

Pitch Dia.

Crest Radius

Root Radius

Phone: (800) 950-5202

Pitch Line

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585

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Hardness

Grade

Finishing .002 ~ .008 IPR. 005” ~ .060” D.O.C.

Gen. Purpose .008 ~ .020 IPR .040” ~ .200” D.O.C.

Roughing .008 ~ .020 IPR .040” ~ .200” D.O.C.

CUTTING SPEED SFM

Technical guidance

<250

T1500A

800~1650

800~1450

–

T1500Z

800~1750

800~1550

–

AC805P

800~1750

800~1550

700~1200

AC810P

800~1600

800~1400

700~1100

AC8025P

350~1200

350~1000

350~900

AC820P

500~1200

500~1000

400~900

LOW CARBON STEELS

AC830P

–

500~900

400~850

T1500A

700~1300

700~1200

–

1005, 1006, 1008, 1009, 1010, 1011, 1012, 1013, 1015, 1016, 1017, 1018, 1019, 1020, 1021, 1022, 1023, 1025, 1026, 1029, 1108, 1109, 1110, 1115, 1116, 1117, 1118, 1119, 1211, 1212, 1213, 1215, 1513, 1518, 1522

T1500Z

700~1450

700~1300

–

AC805P

700~1300

700~1200

600~1100

220~350

HRc 35~55

<250 LOW/MEDIUM CARBON STEEL -- LEADED 10L18, 10L45, 10L50, 11L17, 11L37, 11L41, 11L44, 12L13, 12L14, 12L15 250~ 350

AC810P

700~1200

700~1100

600~950

AC8025P

350~1000

350~900

350~800

AC820P

500~1000

500~900

400~800

AC830P

–

500~800

400~750

T1500A

400~750

400~650

–

T1500Z

400~800

400~750

–

AC805P

400~750

400~650

350~600

AC810P

400~600

400~550

350~550

AC8025P

250~500

250~450

AC820P

300~500

300~450

AC830P

250~450

200~400

NB90S

400~1400

–

T1500A

1000~1650

1000~1550

–

T1500Z

1000~1750

1000~1650

–

AC805P

1000~1650

1000~1550

900~1450

AC810P

1000~1500

1000~1400

900~1300

AC8025P

600~1400

550~1300

500~1100

AC820P

800~1400

750~1300

600~1100

AC830P

–

750~1200

650~1000

T1500A

900~1350

800~1200

–

T1500Z

900~1450

800~1300

–

AC805P

900~1350

800~1200

700~1100

AC810P

900~1200

800~1100

700~1000

AC8025P

600~1000

500~900

450~900

AC820P

800~1000

700~900

650~900

AC830P

–

700~900

650~900

ESE/ESU/ELU

EGE/ELU

EME/EMU

Chipbreaker Preference

586

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Grade

Finishing .002 ~ .012 IPR .005” ~ .060” D.O.C.

T1500A

900~1450

900~1300

–

T1500Z

900~1550

900~1450

–

AC805P

900~1450

900~1300

800~1100

AC810P

900~1300

900~1200

800~1000

AC8025P

600~1000

350~900

350~800

AC820P

800~1000

500~900

450~800

AC830P

–

500~800

400~700

T1500A

800~1300

700~1200

–

T1500Z

800~1450

700~1300

–

AC805P

800~1300

700~1200

600~1100

AC810P

800~1200

700~1100

600~1000

AC8025P

400~1000

350~900

AC820P

600~1000

500~900

450~900

AC830P

–

500~850

400~800

T1500A

600~1000

400~900

–

T1500Z

600~1100

400~1000

–

AC805P

500~1000

400~800

350~800

Hardness

Gen. Purpose .010 ~ .020 IPR .040” ~ .200” D.O.C.

Roughing .015 ~ .026 IPR 200” D.O.C.

CUTTING SPEED SFM

<250

MEDIUM CARBON STEELS

220~350

HRc 35~55

AC810P

500~900

400~750

350~700

AC8025P

350~750

300~700

300~550

AC820P

400~750

350~700

300~550

AC830P

–

350~600

300~500

NB90S

400~1400

–

T1500A

800~1550

800~1450

–

T1500Z

800~1650

800~1550

–

AC805P

800~1550

800~1450

700~1200

AC810P

800~1400

800~1300

700~1100

AC8025P

600~1200

500~1000

400~900

AC820P

800~1200

700~1000

600~900

AC830P

–

650~950

550~800

T1500A

800~1450

750~1300

–

T1500Z

800~1550

750~1450

–

AC805P

800~1450

750~1300

650~1100

AC810P

800~1300

750~1200

650~1000

AC8025P

500~1100

450~1000

400~900

AC820P

700~1100

650~1000

550~900

AC830P

–

600~1000

500~800

ESE/ESU/ELU

EGE/ELU

EME/EMU

<250 MEDIUM HIGH CARBON STEELS --LEADED 41L30, 41L40, 41L45, 41L47, 41L50, 43L40, 41L50, 43640, 51L32, 52L100, 86L20, 86L40 250~ 350

Chipbreaker Preference

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Technical guidance

1030, 1033, 1035, 1037, 1038, 1039, 1040, 1042, 1043, 1044, 1045, 1046, 1049, 1050, 1053, 1055, 1132, 1137, 1139, 1140, 1141, 1144, 1145, 1146, 1151, 1524, 1525, 1526, 1527, 1536, 1541, 1547, 1548, 1551, 1552

587

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Hardness

Grade

Finishing .002 ~ .012 IPR .005” ~ .060” D.O.C.

Gen. Purpose .010 ~ .020 IPR .040” ~ .200” D.O.C.

Roughing .015 ~ .026 IPR 200” D.O.C.

CUTTING SPEED SFM

250~350

Technical guidance

ALLOY STEELS– MEDIUM CARBON 1340, 1345, 4042, 4047, 4140, 4142, 4145, 4147, 4340, 50B40, 40B44, 5046, 50B46, 5140, 5145, 5147, 81B45, 8640 ,8642, 8645, 86B45, 8740, 8742,

<250

4150, 4161, 50B50, 4060, 50B60, 5150, 5155, 5160, 51B60, 6150, 8650, 8655, 8660, 9254, 9255, 9260 250~350

<250

HIGH CARBON STEELS 50100, 51100 52100, M-50

250~350

T1500A

700~1200

700~1100

T1500Z

700~1300

700~1200

–

AC805P

700~1200

700~1100

500~900

AC810P

700~1100

700~1000

500~800

AC8025P

350~950

350~850

350~800

AC820P

600~950

500~850

450~800

AC830P

–

500~800

400~700

T1500A

600~1100

600~1000

–

T1500Z

600~1200

600~1100

–

AC805P

600~1100

600~1000

–

AC810P

600~1000

600~900

–

AC8025P

350~900

350~800

350~750

AC820P

500~900

450~800

400~750

AC830P

–

400~750

300~700

T1500A

300~650

300~550

–

T1500Z

300~800

300~650

–

AC805P

300~650

300~550

200~550

AC810P

300~600

300~500

200~500

AC8025P

250~500

200~450

150~400

AC820P

250~500

200~450

150~400

AC830P

250~400

200~400

150~400

NB90S

500~900

–

T1500A

800~1300

700~1200

–

T1500Z

800~1450

700~1300

–

AC805P

800~1400

700~1300

600~1100

AC810P

800~1250

700~1150

600~1000

AC8025P

350~850

250~750

250~700

AC820P

450~850

300~750

300~700

AC830P

–

300~750

300~650

T1500A

700~1200

600~1100

–

T1500Z

700~1300

600~1200

–

AC805P

700~1300

600~1200

500~900

AC810P

700~1150

600~1100

500~800

AC8025P

350~550

350~750

350~650

AC820P

550~850

500~750

400~650

–

450~700

400~600

ESE/ESU/ELU

EGE/ELU

EME/EMU

AC830P Chipbreaker Preference

588

–

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Hardness

Grade

Finishing .002 ~ .012 IPR .005” ~ .060” D.O.C.

Gen. Purpose .010 ~ .020 IPR .040” ~ .200” D.O.C.

Roughing .015 ~ .026 IPR 200” D.O.C.

CUTTING SPEED SFM

<250

250~350

HRc 36-50

250~300 HIGH STRENGTH STEELS 300M, 4340, 4340M 4340V, H13, H11 50100, 51100 52100, M-50 HRc 35-45

500~800

350~800

–

T1500Z

500~950

350~900

–

AC805P

500~1000

350~900

300~850

AC810P

500~900

350~800

300~750

AC8025P

350~700

300~650

250~600

AC820P

400~700

350~650

300~600

AC830P

–

350~650

300~600

T1500A

650~1000

450~950

–

T1500Z

500~900

350~900

–

AC805P

500~1000

450~900

350~850

AC810P

500~900

450~800

350~750

AC8025P

300~750

300~650

200~600

AC820P

400~750

400~650

300~600

AC830P

–

300~650

200~600

T1500A

350~550

300~550

–

T1500Z

300~600

200~550

–

AC805P

300~650

200~550

AC810P

300~600

200~500

AC8025P

150~400

150~350

150~300

AC820P

200~400

200~350

150~300

AC830P

200~400

200~350

150~300

NB90S

300~600

–

T1500A

600~1000

450~900

–

T1500Z

550~1050

450~950

–

AC805P

500~1050

350~950

300~800

AC810P

500~950

350~850

300~700

AC8025P

300~700

250~700

200~650

AC820P

400~700

350~700

300~650

AC830P

–

350~700

300~600

T1500A

550~900

350~850

–

T1500Z

500~1000

350~950

–

AC805P

500~1000

350~950

300~900

AC810P

500~900

350~850

300~800

AC8025P

300~800

200~700

200~650

AC820P

400~800

300~700

250~650

–

300~650

250~600

ESE/ESU/ELU

EGE/ELU

EME/EMU

AC830P Chipbreaker Preference

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Technical guidance

TOOL STEELS DIE STEELS

T1500A

589

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Hardness

Grade

Finishing .002 ~ .012 IPR .005” ~ .060” D.O.C.

Gen. Purpose .010 ~ .020 IPR .040” ~ .200” D.O.C.

Roughing .015 ~ .026 IPR 200” D.O.C.

T1500A

350~850

300~650

–

T1500Z

300~900

300~800

–

AC510u

400~700

400~650

–

AC520u

300~550

AC530u

300~500

250~500

EH510

300~500

–

EH520

–

300~500

AC810P

450~750

400~700

–

AC820P

–

300~600

300~550

AC830P

–

250~600

200~550

AC610M

600~800

500~700

400~600

AC6020M

350~750

300~700

300~650

AC6030M

350~800

300~750

300~700

AC630M

400~650

300~550

300~500

AC6040M

350~750

300~700

T1500A

300~850

300~750

–

T1500Z

300~950

300~850

–

AC510u

500~850

450~750

–

AC520u

400~700

400~600

300~600

AC530U

300~600

300~550

EH510

300~600

300~550

–

EH520

300~600

300~550

300~500

AC810P

–

400~700

–

AC820P

450~650

300~600

300~550

Technical guidance

CUTTING SPEED SFM

STAINLES STEEL 300 SERIES AUSTENITIC

STAINLESS STEEL 400 SERIES MARTENSITIC

160~280

160~260

AC830P

–

250~600

200~550

AC610M

500~700

500~650

500~600

AC6020M

350~750

300~700

300~650

AC6030M

400~750

400~700

400~650

AC630M

300~650

300~600

300~550

AC6040M

350~700

250~650

250~600

EEF/ESU

EEG/EEX/EUP

EEG/EMU

Chipbreaker Preference

590

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Grade

Finishing .002 ~ .010 IPR .005” ~ .060” D.O.C.

T1500A T1500Z

200~600 200~700

200~550 200~650

– –

AC510U AC520U AC530U EH510 EH520 AC810P AC820P AC830P

400~700 300~600 300~550 300~600 – 350~800 – –

400~650 300~600 300~500 300~600 300~550 250~750 200~600 200~600

– 300~550 300~500 – 250~500 – 200~600 200~600

AC610M

500~700

500~650

500~600

AC6020M

400~700

400~650

400~600

AC6030M

400~750

400~700

400~650

AC630M

300~650

300~600

300~550

Hardness

Gen. Purpose .008 ~ .016 IPR .040” ~ .150”D.O.C.

Roughing .010 ~ .020 IPR 120~250” D.O.C.

CUTTING SPEED SFM

260~380

HrC 36~46

AC6040M

250~700

250~650

250~600

T1500A T1500Z

200~600 200~700

200~500 200~650

– –

AC510U AC520U AC530U EH510 EH520 AC810P AC820P AC830P AC610M

300~650 300~600 250~550 200~500 – 200~750 – – 400~700

250~600 250~550 250~500 200~450 200~450 200~700 200~550 200~550 400~650

– 250~550 250~500 – 200~400 – 200~500 200~500 400~600

AC6020M

400~700

400~650

400~600

AC6030M

200~700

200~650

200~600

AC630M

200~650

200~600

200~550

AC6040M

200~650

200~600

EEF/ESU

EEG/EEX/EUP

EEG/EMU

Chipbreaker Preference

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Technical guidance

STAINLESS STEEL 400 SERIES MARTENSITIC cont.

591

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Technical guidance

160~260

STAINLESS STEEL PRECIPITATION HARDENING 15-5PH, 16-6PH, 17-4, 17-7PH, 13-8Mo

Grade

Finishing .002 ~ .010 IPR .005” ~ .060” D.O.C.

T1500A T1500Z AC510u AC520u AC530U EH510 EH520 AC810P AC820P AC830P AC610M AC6020M AC6030M AC630M AC6040M T1500A T1500Z AC510u AC520u AC530U EH510 EH520 AC810P AC820P AC830P AC610M AC6020M AC6030M AC630M AC6040M T1500A T1500Z AC510u AC520u AC530U AC810P AC820P AC830P AC610M AC6020M AC6030M AC630M AC6040M

300~800 300~900 400~900 400~800 300~600 350~700 – 400~900 300~750 – 400~700 200~700 200~750 200~650 200~750 200~700 300~800 300~850 300~750 250~600 250~450 – 300~800 300~600 – 500~700 200~700 250~700 300~650 250~700 300~650 300~700 300~650 300~650 250~550 200~750 200~550 – 400~700 200~700 200~700 300~650 200~700 EEF/ESU

Hardness

25~36

36~46

Chipbreaker Preference

592

Phone: (800) 950-5202

Gen. Purpose .008 ~ .016 IPR .040” ~ .150” D.O.C. CUTTING SPEED SFM 250~700 250~750 350~850 400~750 300~550 325~600 300~650 400~800 300~650 300~650 400~650 200~650 200~700 200~600 200~700 200~600 300~750 300~750 300~700 250~550 250~400 250~450 250~750 200~600 200~600 500~650 200~650 200~650 300~600 200~650 300~600 300~650 300~650 300~625 250~500 200~650 200~525 200~500 400~650 200~650 200~650 300~600 200~650 EEG/EEX/EUP

Roughing .010 ~ .020 IPR 120~250” D.O.C. – – – 400~700 300~500 – 250~550 – 300~600 300~600 400~600 200~600 200~600 200~550 200~600 – – – 300~600 250~500 – 250~425 – 200~550 200~500 500~600 200~600 200~600 300~550 200~600 – – – 250~600 250~500 – 200~500 200~450 400~600 200~600 200~600 300~550 200~600 EEG/EMU

w w w. s u m i c a r b i d e. co m

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Hardness

Grade

Finishing Gen. Purpose Roughing .010 ~ .020 .002 ~ .010 IPR .008 ~ .016 IPR IPR 120~250” D.O.C. .005” ~ .060” D.O.C. .040” ~ .150” D.O.C. CUTTING SPEED SFM

STAINLESS STEEL WROUGHT AUSTENITIC NITRONIC 32 NITRONIC 33 NITRONIC 40 NITRONIC 50 NITRONIC 60

25~36

Nickel Base, Wrought Hastelloy Alloy

Nickel Base, Wrought Incoloy Alloy 804, 825 Inconel Alloy 600, 601 Refractaloy 26 36~46 Nickel Base, Cast Hastalloy Alloy

200~600

200~550

–

T1500Z

200~700

200~650

–

EH510/520

250~600

200~500

150~400

AC510u

200~750

300~700

AC520u

200~750

200~700

AC530U

200~600

200~550

200~500

AC810P

300~850

250~750

AC820P

300~600

200~600

AC830P

300~700

200~600

300~600

EH510/520

50~150

30~130

30~100

AC510u

100~240

100~200

60~180

AC520u

100~200

80~180

50~150

AC530u

80~180

80~150

50~120

WX2000

400~1500

400~1200

400~1000

EH510/520

40~130

30~110

30~90

AC510u

90~200

80~180

80~150

AC520u

90~180

70~150

50~120

AC530u

80~160

70~140

50~120

WX2000

400~1500

400~1200

400~1000

EH510/520

100~190

80~150

70~130

AC510u

120~230

90~190

80~170

AC520u

120~230

90~190

80~170

AC530u

80~180

80~150

50~150

WX2000

400~1500

400~1200

400~1000

EH510/520

60~140

50~130

40~110

AC510u

80~180

60~150

50~140

AC520u

80~180

60~150

50~140

AC530u

70~150

50~140

50~120

WX2000

400~1500

400~1200

400~1000

EH510/520

60~130

40~120

30~100

AC510u

70~200

50~180

40~150

AC520u

70~170

50~150

40~130

AC530u

60~150

50~130

40~120

WX2000

400~1500

400~1200

400~1000

EEF/ESU

EEG/EEX/EUP

EEG/EMU

Chipbreaker Preference

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Technical guidance

HIGH TEMP. ALLOYS Nickel Base, Wrought Haynes Alloy 263, Incoloy Alloy 901, 903 Inconel Alloy 617, 625, 702, 706, 718, 721, 722, X-750, 751, M252 Nimonic 75, 80 Waspaloy

160~260

T1500A

593

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Finishing .002 ~ .010 IPR .005” ~ .060” D.O.C.

Gen. Purpose .008 ~ .016 IPR .040” ~ .150” D.O.C.

Roughing .010 ~ .020 IPR 120~250” D.O.C.

AC510u AC520u

120~220 120~220

CUTTING SPEED SFM 100~200 100~200

80~180 80~180

AC530u WX2000

80~150 400~1500

80~120 400~1200

70~100 400~1000

AC510u

120~210

90~190

75~160

AC520u AC530u WX2000

120~210 80~180 400~1500

90~190 80~160 400~1200

75~160 50~120 400~1000

AC510u AC520u

110~210 110~210

100~180 100~180

80~160 80~160

AC530u WX2000

80~180 400~1500

70~150 400~1200

50~120 400~1000

AC510u AC520u

110~200 110~200

100~170 100~170

80~150 80~150

PURE TITANIUM

AC530u WX2000 AC510u AC520u

80~180 300~1500 100~190 100~190

80~150 300~1200 90~170 90~170

50~120 300~1000 80~140 80~140

TITANIUM ALLOY Ti-6AL-4V

AC530u EH510/520 AC510u AC520u

80~150 100~180 120~210 120~210

70~130 90~160 120~190 120~190

50~120 70~140 100~160 100~160

AC530u DA1000* DA2200* DA150*

80~170 1000~10000 1000~10000 1000~10000

70~150 1000~10000 1000~10000 1000~10000

50~120 –

H1 EH510/520 AC510U AC520U

500~2000 800~1700 500~1500 500~1500

500~2000 700~1200 500~1200 500~1200

500~2000 700~1000 500~1000 500~1000

800~1500

700~1200

700~1000

EEF/ESU

EEG/EEX/EUP

EEG/EMU

Work Material

Hardness

180~230 HIGH TEMP ALLOYS IRON BASE, WROUGHT

Technical guidance

250~320

COBALT BASE

STELLITE

ALUMINUM ALLOYS BRASS ALLOYS

Grade

g10E Chipbreaker Preference

–

* Refer to the PCD section for proper running conditions of PCD grades.

594

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Hardness

Grade

Finishing .002 ~ .012 IPR .005” ~ .100” D.O.C.

Gen. Purpose .008 ~ .020 IPR .040” ~ .120” D.O.C.

Roughing .015 ~ .030 IPR .100”~.180” D.O.C.

CUTTING SPEED SFM

190, 226, 230, 240, 260, 268,270, 280, 425, 435, 442, 443, 444, 445, 464, 465, 466, 467,613, 618, 630, 632, 651, 655, 667, 675, 687, 694, 770

411, 413, 505, 512 ,511, 521, 524, 608, 610 ,614, 619, 625, 674, 688, 706, 710 ,715, 7285, 745

DA1000*

2000~3300

DA2200*

2000~3300

DA150*

2000~3300

–

500~2000

EH510/520

800~1300

800~1200

700~1100

AC510U

1200~1700

1100~1500

900~1300

AC520U

1200~1700

1100~1500

900~1300

G10E

800~1100

800~1000

700~900

DA1000*

2000~3300

–

DA2200*

2000~3300

DA150*

2000~3300

–

500~2000

EH510/520

800~1100

600~950

500~850

AC510U

900~1300

800~1150

700~1000

AC520U

900~1300

800~1150

700~1000

G10E

800~900

600~750

500~650

DA1000*

2000~3300

–

DA2200*

2000~3300

DA150*

2000~3300

–

500~2000

EH510/520

250~550

200~500

150~450

AC510U

450~750

350~650

300~600

AC520U

450~750

350~650

300~600

G10E

250~350

200~300

150~250

EEF/ESU

EEG/EEX/EUP

EEG/EMU

Chipbreaker Preference

–

Technical guidance

COPPER ALLOYS WROUGHT 145, 147, 173, 187, 191, 314, 316, 330, 332, 335, 340, 342, 349, 350, 353, 356, 360, 365, 366, 367, 368, 370, 377, 385, 482, 485, 544, 623, 624, 638, 642, 782

* Refer to the PCD section for proper running conditions of PCD grades.

Phone: (800) 950-5202

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595

Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Technical guidance

COPPER ALLOYS, CAST 834, 836, 938, 842, 844, 848, 852, 8545, 8955, 857, 858, 864, 867, 879, 928, 932, 934, 935, 937, 938, 939, 943, 944, 945, 953, 954, 956, 973, 974, 976, 078

817, 821, 833, 853, 861, 862, 865, 888, 872, 874 ,875, 876, 878, 903, 905, 915, 9022, 923, 9059, 926, 927, 947, 948, 952, 955, 957, 958

801, 803, 805, 807, 809, 811, 813, 814, 815, 818, 820 ,822, 824, 825, 826, 827, 828, 863, 902, 907, 909, 910, 911, 913, 916, 917, 962, 963, 964, 966, 993

GRAY CAST IRON

Hardness

Grade

Finishing .002 ~ .010 IPR .005” ~ .060” D.O.C.

Gen. Purpose .008 ~ .016 IPR .040” ~ .150” D.O.C.

DA1000*

CUTTING SPEED SFM 2000~3300 2000~3300

DA2200*

2000~3300

Roughing .010 ~ .020 IPR 120~250” D.O.C. –

DA150*

2000~3300

–

EH510/520

1000~1400

850~1250

750~1150

AC510U

1200~1600

1050~1500

950~1400

AC520U

1200~1600

1050~1500

950~1400

G10E

1000~1200

850~1050

750~950

DA1000*

2000~3300

–

DA2200*

2000~3300

DA150*

2000~3300

–

EH510/520

700~1100

550~850

500~800

AC510U

950~1350

700~1100

650~1050

AC520U

950~1350

700~1100

650~1050

G10E

700~900

550~650

500~600

DA1000*

2000~3300

–

DA2200*

2000~3300

DA150*

2000~3300

–

EH510/520

300~600

175~500

150~450

AC510U

500~850

350~725

325~675

AC520U

500~850

325~725

325~675

G10E

300~400

175~300

150~250

BN500*

600~2400

–

BN700*

2000~6000

–

BNS800*

2000~6000

–

SN2000K

1000~3500

800~3500

800~2500

SN2100K

1000~3500

800~3500

800~2500

T2000Z

600~1400

500~1200

–

AC405K

700~1700

700~1500

600~1400

AC410K

600~1600

500~1300

400~1000

AC415K

600~1600

500~1300

400~1000

AC420K

600~1500

500~1200

400~1000

AC700G

–

400~1200

400~900

AC820P

–

600~1000

500~900

G10E

200~350

150~300

100~250

EEF/ESU

EEG/EEX/EUP

EEG/EMU

Chipbreaker Preference * Refer to the PCD section for proper running conditions of PCD grades.

596

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Recommended Running Conditions

RECOMMENDED

RuNNINg CONDITIONS Recommended first choice,

Recommended second choice,

Recommended third choice Machining Parameters

Work Material

Hardness

>220

BN500*

600~2000

–

BN700*

1900~3100

–

BNS800*

1900~3100

–

DUCTILE IRON NODULAR IRON

>220

CUTTING SPEED SFM

SN2000K

1000~3500

800~3500

600~2500

SN2100K

1000~3500

800~3500

600~2500

T1500Z

500~1350

400~1100

–

AC405K

600~1600

600~1500

600~1400

AC410K

550~1600

500~1200

450~1000

AC415K

550~1600

500~1200

450~1000

AC420K

500~1500

450~1100

400~1000

AC700G

–

300~1200

400~1000

AC820P

–

600~1000

500~900

G10E

200~300

150~300

100~250

BN500*

300~1000

–

T1500Z

350~1000

400~950

–

SN2000K

600~1700

600~1500

500~1100

SN2100K

600~1700

600~1500

500~1100

AC405K

600~1700

600~1500

600~1400

AC410K

500~1500

500~1200

400~1000

AC415K

500~1500

500~1200

400~1000

AC420K

500~1400

500~1100

400~1000

AC700G

–

500~1100

400~1000

AC820P

–

600~950

600~900

AC510U

500~800

400~750

350~600

BN500*

300~900

–

T1500Z

330~900

330~850

–

SN2000K

500~1700

500~1500

400~1000

SN2100K

500~1700

500~1500

400~1000

AC405K

500~1700

500~1500

500~1100

AC410K

400~1300

400~1100

300~1000

AC415K

400~1300

400~1100

300~1000

AC420K

400~1100

400~1000

300~900

AC700G

–

400~900

300~800

AC820P

–

500~900

450~850

500~800

300~700

300~600

ENZ/FLAT TOP

EGZ/FLAT TOP

EGZ/ FLAT TOP

AC510U Chipbreaker Preference

Technical guidance

<220

Roughing .010 ~ .020 IPR 120~250” D.O.C.

Finishing .002 ~ .010 IPR .005” ~ .060” D.O.C.

<220

GRAY CAST IRON cont.

Gen. Purpose .008 ~ .016 IPR .040” ~ .150” D.O.C.

Grade

* Refer to the PCD section for proper running conditions of PCD grades.

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597

Tool Life

TOOL LIFE VB VC

V : Width of Flank Mean Wear V : Maximum Wear of Nose Radius V : Grooving Wear

Crater Wear

Initial Wear Sudden Wear Steady State Wear

KM K : Depth of Crater Wear B: Width of Land K : Distance Between The Center of Crater Wear and Cutting Edge T

Cutting Time T (mm)

• Initial wear very fast, then evens out to a more gradual pattern, until limit is reached; wear is then increased substantially.

Life Curve (V-T Lines)

Cutting Time T (min.) • Crater wear is more progressive; no sudden breakdown pattern.

• At four speeds V1, V2, V3 and V4, the relative tool lives for a given flank wear V or crater K are indicated as T1, T2, T3 and T4 respectively, using log-log graph paper. B

Face Wear

Depth of Face Wear (in.)

Width of Flank Wear (in.)

Wearing Process

V1 V 2

Cutting Speed (sfm)

Life Curve

V1 V2 V3 V4 T1

T3 T4 T2 Lifetime (min.)

T1 T2 T4 T3 Cutting Time (mm)

Cutting Speed (sfm)

Technical guidance

Flank Wear

Tool Life Equation

Depth of Crater Wear KT

Flank Wear Width of Flank Wear VB (in.)

Wearing Process Curve

T2 T4 T3 Cutting Time (mm)

V1 V2 V3 V4 T1

T2 T3 T4 Lifetime (min.)

• Tool Life Equation (Taylor's Equation) VTn = C V: Cutting Speed T: Tool Life n Constants determined C by work material, tool

}

material, tool design, etc.

Alternative Tool Life Criteria

When surface finish deteriorates unacceptably. When a fixed amount of tool wear is reached (see the right-hand table). When work piece dimension is out of tolerance. When power consumption reaches limit.

• Width of Flank Wear for General Life Determination (For Cemented Carbides) Width of Wear (in.)

.008

Sparking or chip discoloration and disfigurement.

.016

Cutting time or component quantity.

.028 .040-.050

598

Phone: (800) 950-5202

Applications Finish cutting of non-ferrous alloys, fine & light cut, etc. Cutting of special steels Normal cutting of cast irons, steels, etc. Rough cutting of common cast irons

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Tool Failures & Remedies

TOOL

FAILuRES & REMEDIES 1. Forms of Tool Failure No.

4 10 6 11

1-5 6

Failure

Cause

Flank Wear Chipping Partial Fracture

Due to the abrasive effect of hard grains contained in the work material Physical Fine chips caused by high-pressure cutting, chatter, vibration, etc. Due to the mechanical impact when an excessive force is applied to the cutting edge

Crater Wear

Deformation Thermal Crack Build-Up Edge

Carbide particles are removed due to degradation of tool performances and chemical reactions at high temperature Chemical The cutting edge is deformed due to its softening at high temperature Thermal fatigue in the heating and cooling cycle with interrupted cutting A portion of the workpiece material adheres to the insert cutting edge

10 11

2. Failure Remedies Failure Excessive Flank Wear

Basic Remedy Tool Material

Proven Remedies

• Use a more wear-resistant grade

Cutting Carbide

Conditions

{

Coated Cermet

Tool Material

• Use a crater-resistant grade

Tool Design Carbide

Cutting

{

• Use tougher grades

Edge Failure

Tool Design Cutting

Built-up Edge

Plastic Deformation

AC810P

BN700, BN7000, BNC500

Rough

ACA20P

AC405K

• Recommended Insert Grade: Steel

Cast Iron

Finishing

AC810P

BN700, BN7000, BNC500

Rough

ACA20P AC830P

AC415K, AC420K

If carbide, (AC820P

• Recommended Insert Grades: AC830P)

Steel

Cast Iron

Finishing

T2000Z,T1200A

BN700, BN7000, BNC500

Rough

ACA20P AC830P

AC420K

• If built-up edge occurs, change to a less susceptible grade (cermet) • Reinforcement of the cutting edge (honing) • Reduce the rake angle • Increase speed (if caused by edge build-up)

• All coated inserts are honed

Tool Material Tool Design Cutting Conditions

• Use tougher grades

• Recommended Insert Grade:

Tool Material Cutting Conditions

• Change to a grade which is adhesion resistant • Increase the cutting speed and feed • Use cutting fluids

Conditions

Partial Fracture of Cutting Edges

Finishing

Coated

• Enlarge the rake angle • Select the correct chip breaker • Decrease speed • Reduce the depth of cut and feed Tool Material

Cast Iron

Cermet

Conditions

Cutting Edge Chipping

Steel

Tool Material Cutting Conditions

If carbide, (AC820P

AC830P)

• Use holder with a large approach angle • Use larger shank-size holder • Reduce the depth of cut and feed

• Change to high thermal resistant grades • Reduce the cutting speed and feed

Phone: (800) 950-5202

Technical guidance

• Decrease speed

Excessive Crater Wear

• Recommended Insert Grade:

Steel Rough

AC820P

Machining

AC830P

• Recommended Insert Grade: Steel Finishing Rough

Cast Iron AC420K

Cast Iron

T2000Z, T1200A

BN700, BN500

AC820P

AC700G, yB100

Steel

Cast Iron

Finishing

T2000Z,AC810P

AC405K

Rough

ACA20P

AC415K, AC420K

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599

TECHNICAL GUIDANCE

Technical guidance

BASICS OF MILLING n Illustration of Technical Terms

External Diameter of Cutter Body

External Diameter of Boss Hole Diameter Width of Key Way Cutter Body

Lead Angle

Depth of Key Way Axial Rake Angle

Overall Height

Back Locating Face

Setting Ring True Rake Angle

Front Relief Angle

Bolt

Cutting Edge Inclination Angle

Section A

Insert

Chip Pocket

Radial Relief

Diameter of Cutter

Locator Clamp

Section A

Technical guidance

Setting Ring Major Cutting Edge

Face Angle Radial Rake Angle

Chamfered Corner

Wiper Flat

Calculating Power Requirement • Power Requirement Pc=

ae x ap x vf x kc 60 x 10 x h 6

• Relation Between Feed Rate, Work Material, Specific Cutting Force

Q x kc 60 x 10 x h

Symbol Work Material

No.

10.000

Pc 0.75

• Chip Removal Amount a xa xv Q= e p f 1000

Alloy Steel Carbon Steel Cast Iron Aluminium Alloy 1.8 0.8 200 1.4 0.6 160 1.0 0.4 120 Figures in table indicate these characteristics. · Alloy steel and carbon steel: Traverse rupture strength s B(GPa) · Cast iron: Hardness HB

8.000

Specific Cutting Force (MPa)

• Horsepower Requirement

Pc: Power requirement (kw) H : Required horsepower (HP) Q : Chip removal amount (cm3/min) ae : Cutting width (mm) vf : Feed rate (mm/min) ap : Depth of cut (mm) kc : Specific cutting force (MPa) Rough value Steel: 2,500 to 3,000MPa Cast iron: 1,500MPa Aluminium: 800MPa h : Machine efficiency (about 0.75)

(1) (2) (3)

6.000

4.000

2.000

0 .004.008 .016 .024 .032 .039 .002 Feed Rate (IPT)

Cutting Force Comparison of Typical Sumitomo Mills Cutting Edge Angle (deg)

Cutter Series

A.R

uFO

+27°

R.R -7°

A.A 45°

FPg

+15°

-4°

45°

DPg

+ 8°

-0°

15°

Cutting Force (MPa) 0

0.5 Back force

1.0

1.5

Feed force

· Work: 4137 (250HB) · Machine: M/C (15HP) · Cutting Conditions: vc=394 SFM fz =0.012 IPT ap =0.118"

Total force

Principal force

• Calculating Cutting Speed

1,000 x vc p x Dc

• Calculating Feed Rate vf =fz x z x n fz =

600

vf zxn

Phone: (800) 950-5202

øD

vc : Cutting speed (SFM) p : ≈ 3.14 Dc : Cutter diameter (inch) n : Rotational speed (min-1) vf : Feed rate per minute (IPM) fz : Feed rate per tooth (IPT) z : Number of teeth f : Feed rate (IPR)

Cutter n

Work material

vf n

vc = p x Dc x n 1,000

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TECHNICAL GUIDANCE

Technical guidance The following pages contain basic technical data intended to address the use and application of Sumitomo solid carbide, and indexable carbide tooling. Sumitomo has compiled speed, feed, horsepower, material, and grade information in order to help the machinist, programmer, tooling engineer, etc., obtain successful results with our products. Often feedback is received in regards to Sumitomo’s technical information. Customers inquire as to why this information may not yield the best possible results for their respective applications. The following is an explanation on the preferred way to utilize this section. Perhaps milling, more so than most machining operations, brings forth a greater number of variables to the science of optimizing a successful machining operation. Tool grade, pitch, diameter, effective rake angle, work piece material, hardness,

MILLING INSERTS

rigidity, machine condition and design all will effect running parameters and overall tool performance. It is therefore not a question of looking up a number in a chart to maximize productivity, but to use the data provided to help customize the running parameters for a particular application. One of the most valuable keys to ensuring productivity is an experienced machinist. The skill of an accomplished journeyman has yet to be replaced by any computer. Take the time to check horsepower consumption, speeds, feeds and grade selection before loading a tool into the spindle and pressing “cycle start”. Once an operation is completed successfully, then maximum productivity can be addressed.

n MILLING APPLICATIONS Work Material Application

Medium

Finishing P01/C8

P10/C7

P20/C6

Cast Iron and Non-Ferrous Metals Roughing

P30/C5A

High Speed

P40/C5

Finishing

Medium Cutting

K01

K10

K20

High Temperature Alloys Finishing

Medium

Roughing

K01/C4

K10/C3

K20/C2

BN700 BNS800

CBN

Technical guidance

ISO/ANSI

Steels and Stainless Steels High Speed

BN500 Ceramic

SN2100K

Coated Cermet

T250A

ACM100

DL1000

AC230 ACP100

ACK100 AC325

AC211 ACM200

Coated Carbide

ACK200

ACP200

EH520Z

ACZ310 ACZ330

ACK300

ACP300

ACZ310

ACZ350

uncoated Carbide

A30N S30E

ACM300

G10E EH20 EH520

Phone: (800) 950-5202

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601

TECHNICAL GUIDANCE

Technical guidance

MILLING INSERTS 1. Coated grades

Technical guidance

Grade

Coating Layer

Applications

Color

ACP100

CVD “Super FF” Coating

General to high speed and wet cutting of steels and stainless steels

Gold

AC230

ACP200

PVD “Super ZX” Coating

First choice for general purpose milling of steels and stainless steels

Bronze

ACZ330

ACP300

PVD “Super ZX” Coating

Very tough grade for steels and stainless steels

Bronze

ACZ350

ACK100

CVD “Super FF” Coating

High speed grade for milling gray and ductile cast irons

Gold

ACK200

CVD “Super FF” Coating

General purpose milling of gray and ductile cast irons

Gold

AC211

ACK300

PVD “Super ZX” Coating

General to heavy cutting of gray and ductile cast irons

Bronze

ACZ310

ACM100

PVD “Super ZX” Coating

For finishing applications of stainless steels and exotics

Bronze

ACM200

CVD “Super FF” Coating

First choice for general purpose milling of stainless steels and exotics

Gold

ACM300

PVD “Super ZX” Coating

Tough grade for interrupted machining of stainless steels and exotics

Bronze

AC325

Double Phase PVD

AC230

Multi-Phase Al2O3

General purpose milling of steels and stainless steels

Gold

High speed milling of steels and stainless steels

Gold

AC211

Multi-Phase Al2O3

General purpose milling of cast iron

Gold

ACZ120

ZX Coating (TIN/AIN)

Finish milling of heat treated tool steels and alloys

Pink

ACZ310

ZX Coating (TIN/AIN)

General purpose milling of cast iron

Pink

ACZ330

ZX Coating (TIN/AIN)

General purpose milling of steels and stainless steels

Pink

ACZ350

ZX Coating (TIN/AIN)

General purpose milling of steels and stainless steels

Pink

DL1000

Diamond-Like Carbon

High speed milling of non-ferrous materials

Blue

2. Cermet grades Grade

Hardness (Hv)

T.R.S. (kg/mm2)

T250A

1430

220

Finish milling of steels and stainless steels

T2500A

1430

220

Finish milling of steels and stainless steels

Applications

3. Ceramic grades Grade

Composition

Hardness (Hv)

SN2100K

Si3N4

1,600

Applications Milling of cast iron

4. CBN Grade

Hardness (Hv)

BN500 BN700 BNS800

3,300-3,500 4,100-4,400 4,000-4,300

Applications High speed milling of gray and nodular cast irons High speed milling of cast iron and powdered metals High speed milling of gray cast iron

5. Polycrystalline Diamond (PCD) Grade

Hardness (Hv)

Applications

DA2200

9,000-10,000

Finishing, roughing and interrupted machining of aluminum and non-ferrous materials

DA200

8,000-10,0000

Milling of non-ferrous alloys and plastics

DA150

10,000-12,0000

Machining of aluminum, copper, wood, rubber, graphite and carbide (soft), plastic, etc.

6. uncoated Carbide Grade C-5A C3

602

Old Grade

Grade

Hardness

T.R.S. (psi)

S30E A30N (A30) H1 G10E H10E EH20 EH520

91.3 90.6 92.4 91.0 92.3 91.0 91.8

348,000 354,000 352,000 280,000 284,467 474,000 436,000

Phone: (800) 950-5202

Applications Milling of steels and stainless steels Rough turning and milling of steel and stainless steel Finishing to semi-finishing of aluminum Milling of cast iron and aluminum Wiper inserts for cast iron and aluminum Milling of exotic materials Longer tool life for exotic material milling

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AC325

Technical guidance

TECHNICAL GUIDANCE

MILLING INSERTS

n grade Descriptions/Applications Sumitomo Electric Carbide, Inc. continues to introduce new and improved grades for milling. The patented “Super ZX” and “Super FF” coatings are featured on our new ACK and ACP series grades. This technology provides our customers with increased tool life and productivity. With the introduction of our Wave Ballnose Finishing Endmill (WBMF), Sumitomo developed a ZX coated grade ACZ120 dedicate. The ACZ120 excels in applications involving finish milling of heat treated tool steels and alloys, and is available only for the WBMF cutter. Sumitomo’s idea of constant improvement through technology has once again provided the industry with a new style of insert. The Diamond-Like Carbon (DLC) coating on grade DL1000 excels in high speed non-ferrous milling applications due to its extremely hard coating. These tools added to Sumitomo’s existing milling grades complete the product line, making it easier for the customer when dealing with difficult applications.

n Coated grades Grade

Coating Layer

Color

ACP100

CVD “Super FF” Coating

General to high speed and wet cutting of steels and stainless steels

Gold

ACP200

PVD “Super ZX” Coating

First choice for general purpose milling of steels and stainless steels

Bronze Bronze

ACP300

PVD “Super ZX” Coating

Very tough grade for steels and stainless steels

ACK100

CVD “Super FF” Coating

High speed grade for milling gray and ductile cast irons

Gold

ACK200

CVD “Super FF” Coating

General purpose milling of gray and ductile cast irons

Gold

ACK300

PVD “Super ZX” Coating

General to heavy cutting of gray and ductile cast irons

Bronze Bronze

ACM100

PVD “Super ZX” Coating

For finishing applications of stainless steels and exotics

ACM200

CVD “Super FF” Coating

First choice for general purpose milling of stainless steels and exotics

Gold

ACM300

PVD “Super ZX” Coating

Tough grade for interrupted machining of stainless steels and exotics

Bronze

AC325

Double Phase PVD

AC230

General purpose milling of steels and stainless steels

Gold

Multi-Phase Al2O3

High speed milling of steels and stainless steels

Gold

AC211

Multi-Phase Al2O3

General purpose milling of cast iron

Gold

ACZ120

ZX Coating (TIN/AIN)

Finish milling of heat treated tool steels and alloys

Pink

ACZ310

ZX Coating (TIN/AIN)

General purpose milling of cast iron

Pink

ACZ330

ZX Coating (TIN/AIN)

General purpose milling of steels and stainless steels

Pink

ACZ350

ZX Coating (TIN/AIN)

General purpose milling of steels and stainless steels

Pink

DL1000

Diamond-Like Carbon

High speed milling of non-ferrous materials

Blue

Phone: (800) 950-5202

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Technical guidance

Applications

603

TECHNICAL GUIDANCE

Technical guidance

MILLING INSERTS n Cermet grades Grade

Hardness (Hv)

T.R.S. (kg/mm2)

Applications

T250A

1430

220

Finish milling of steels and stainless steels

T4500A

1430

220

Finish milling of steels and stainless steels

Technical guidance

Cermets are a type of cutting tool insert that combine the properties of ceramic and metal materials in their chemical makeup. These tools provide excellent surface finishes and have a high resistance to adhesion due to their sharp cutting edge. Sumitomos T250A cermet milling grade exhibits excellent toughness in finish milling applications. Also, the T250A is a great economic alternative to coated carbide grades when machining steels and stainless steels.

n Ceramic grades Grade

Composition

Hardness (Hv)

SN2100K

Si3N4

1,600

Applications Milling of cast iron

Developed using a patented microwave sintering process that produces a very fine-grained microstructure with enhanced characteristics, Sumitomo ceramic grade SN2100K is ideal for machining a cast iron materials.

n gRADE FEATuRES Silicon Nitride Ceramic SN2100K With its high shock and impact resistance, SN2100K is a grade ideally suited for cast iron roughing; use specifically when exceptional toughness and wear resistance is required..

604

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Technical guidance

TECHNICAL GUIDANCE

MILLING INSERTS

n uncoated Carbide Grade C-5A C3

Grade

Hardness

T.R.S. (psi)

S30E A30N (A30) H1 G10E H10E EH20 EH520

91.3 90.6 92.4 91.0 92.3 91.0 91.8

348,000 354,000 352,000 280,000 284,467 474,000 436,000

Sumitomo Electric Carbide, Incâ&#x20AC;&#x2122;s research and development of tungsten carbide grades began in 1927. Since then, we have greatly improved and refined our grades to meet the needs of our customers today. Our latest uncoated carbide milling grade is the EH520. This extremely tough grade outperforms the competition in applications involving exotic materials. Technical guidance

Phone: (800) 950-5202

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605

TECHNICAL GUIDANCE

Technical guidance

MILLING INSERTS n Cubic Boron Nitride (CBN) Grades Grade

Hardness (Hv)

BN7000 BN700 BNS800

4,100-4,400 4,000-4,300 3,900-4,200

Applications High speed milling of gray and nodular cast irons High speed milling of cast iron and powdered metals High speed milling of gray cast iron

Sumitomo Electric Carbide, Inc. is a world leader in the development of CBN cutting tool materials and their applications. For you, this means increased productivity, better surface finish, and an ability to hold closer tolerances with longer tool life. Sumitomo offers products, sizes and grades available nowhere else.

Technical guidance

BN500, BN700, and BNS800 are three grades produced by Sumitomo and dedicated to machining cast irons. Their wear resistance and high speed capability increases tool life and productivity.

606

PCBN is generally classified into two groups according to the material microstructure. The CBN particles of the first type are bonded together directly without an additional binder material (BN700/BNS800). This type of CBN contains a large percentage of CBN and is thus extremely hard. SUMIBORON, representative of the second type of PCBN materials, consists of CBN particles bonded together by a ceramic binder (BN500). The bonding strength is very high and thus is very wear-resistant and tough.

Phone: (800) 950-5202

Microstructure

Features

CBN particles are bonded to each other

CBN particles are bonded by a ceramic binder

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Grades

BN700 BNS800

BN500

PCD

PCD Milling grades

MILLING INSERTS

Polycrystaline Diamond

DA1000

DA2200

DA150

DA200

Average diamond crystal size (microns)

0.5

Hardness (Hv)

11,000-12,000

9,000-10,000

10,000-12,000

8,000-10,000

T.R.S. (kg/mm2)

260

250

200

220

• Fine grain diamond • High abrasion resistance

• Ultra-ine grain structure • Superior tool edge sharpness and toughness

• Ultra-ine grain structure Product Desription

• Superior hardness and wear resistance with sharp edge

• High density sintered material made of ultramicro diamond particles • Superior hardness and wear resistance with sharp edge

Technical guidance

Grade

• High Silicon Aluminum

Applications

• Copper

• High Silicon Aluminum

• Fiberglass

• Copper

• High Silicon Aluminum

• Hard Rubber

• Fiberglass

• Copper

• Wood

• Graphite Epoxy

• Hard Rubber

• Fiberglass

• Plastics

• Wood

• Graphite Epoxy

• Hard Rubber

• Aluminum Alloys

• Wood

• Graphite Epoxy

• Plastics

• Aluminum Alloys

• Wood

• Aluminum applications where low microfinish is needed

(finishing, roughing, interrupted) (finishing, roughing, n Polycrystalline Diamond (PCD) grades interrupted) • Carbon

Since the introduction of SUMIDIA DA polycrystalline diamond (PCD) blanks in 1978, Sumitomo has continually developed and expanded the product line to offer finished inserts in a wide range of grades, shapes and sizes. SUMIDIA inserts consist of a layer of fine grain synthetic diamond crystals bonded to a tungsten carbide substrate which is securely brazed into the pocket of a standard size insert. A high degree of diamond to diamond bonding is achieved by an ultra high pressure-temperature process. This crystal to crystal bonding provides exceptional hardness and abrasion resistance.

• Carbon

tungsten carbide and natural diamond cutting tools on a worldwide basis. Use of SUMIDIA DA grades will provide dramatically increased tool life, the ability to hold closer part tolerance, and improved surface finish. New technological advances have given the industry a new style of PCD insert. The optimum size of PCD used in NF-DA2200 offers a less expensive alternative when machining non-ferrous materials.

Our closely controlled manufacturing process produces unequaled consistency resulting in superior tool edge quality. SUMIDIA DA inserts and wipers are replacing

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607

TECHNICAL GUIDANCE

Technical Guidance of Basic Milling

MILLING INSERTS n Illustration of Technical Terms

External Diameter of Cutter Body External Diameter of Boss Hole Diameter Width of Key Way Cutter Body

Lead Angle

Depth of Key Way Axial Rake Angle

Overall Height

Back Locating Face

Technical guidance

Setting Ring

Bolt

Front Relief Angle

True Rake Angle

Cutting Edge Inclination Angle

Section A

Insert

Chip Pocket

Diameter of Cutter

Radial Relief Locator

Clamp

Section A

Setting Ring Major Cutting Edge

Face Angle Radial Rake Angle

608

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Wiper Flat

Chamfered Corner

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INDEXABLE

Horsepower Consumption

MILLING CuTTERS

n Horsepower Consumption This section contains the horsepower consumption formula and the explanation of the associated variables. A list of commonly encountered materials has been added to assist you when determining the required horsepower for a machining operation. Machine efficiency, drive type, and amount of time that the machine has been running can effect the horsepower and torque availability at the spindle. Without an extensive list of specifications, it is nearly impossible to predict the capabilities of a machine tool. Sumitomo suggests that unless the capabilities of a machine tool are well known, it is wise to limit the attempted operations to those that require no more than 65% of the machineâ&#x20AC;&#x2122;s rated horsepower. Please take the time to understand the power requirements of an operation before attempting it, unless you are very familiar with the tool, material, and especially the machine being used. *Note: If the material that you are machining is not found in this list, contact the material manufacturer for further information. Most material suppliers, or mills, have excellent technical resources available. However, if the material in question exhibits machining properties that are similar to a given material, use the corresponding â&#x20AC;&#x153;Kâ&#x20AC;? factor. Technical guidance

n Horsepower Consumption Formula Horsepower = W x D x F K

'K' factors for some common materials are: Material

W = width of cut (inches) D = depth of cut (inches) F = feed rate (inches/minute) K = 'K' factor for material

'K'

Magnesium Aluminum Copper Brass Bronze Malleable iron

4.0 4.0 2.0 2.5 2.0 1.0

Cast iron Ferrite Pearlitic Chilled

1.5 1.0 .6

Steel up to 150 BHN 1.0 up to 300 BHN .8 up to 400 BHN .5 up to 500 BHN .4

Phone: (800) 950-5202

Material Stainless steel Free machining Others

'K'

1.0 .6

Titanium under 100,000 psi 100,000-135,000 psi 135,000 psi and over

.8 .6 .4

High-tensile alloys 180,000-220,000 psi 220,000-260,000 psi 260,000-300,000 psi

.5 .4 .3

High-temperature alloys Nickel base alloys Cobalt base alloys Austenitic alloys

.4 .4 .4

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609

INDEXABLE

general Milling Practices

MILLING CuTTERS

n COMMENTARy ON GENERAL MACHINING PRACTICES Despite the influx of computers, Computer Aided Design and Computer Aided Machining in the modern manufacturing environment, general machining practices are almost unchanged from those used decades ago. Correct set up of the work piece, tooling and machine are mandatory for high productivity, and more importantly, success. Sumitomo assumes that an enduser’s shop practices are proper. Technology cannot replace sound machining practices. In almost all situations where a CNC machine, or a conventional machine with backlash eliminators is used, modern carbide tooling should be applied with tool paths that climb mill. Conventional milling reduces tool life, promotes vibration and chatter, and prevents maximum performance in most situations.

Technical guidance

INCORRECT ❁✿❂❀✾❂✷✾ ✷✺❃❄✿ ❄❂❀✾ ✼❝✿✿✻✷ ✷✶✿❂✿✺✶❀

❅✶❀❇✻❀✿✺✶❀❂❊ ●✺❊❊✺❀❃ ✶✷ Up-milling

✵✶✷✸ ✹✺✻✼✻ ✽✻✻✾ ✾✺✷✻✼✿✺✶❀

CORRECT! ❙❞✬✫✪✬r✪ r✦✭✮❞ ✮✬✫✪ cutter rotation

✯✰✦✱✲✳✱✦✰✰✦✫✭ or

❉✣✴✫✳✱✦✰✰✦✫✭

❲✣r✤ ✥✦✧★✧ ✩✧✧✪ ✪✦r✧★❞✦✣✫

610

Phone: (800) 950-5202

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INDEXABLE

Lead Angle Effect

MILLINg CuTTERS

n Lead Angle Effect The lead angle effect is a commonly known phenomenon in tool design. As the lead angle of a tool (the angle at which the insert is rotated away from its axial center line) increases, the actual thickness of the produced chip decreases from the programmed amount. This allows us to take advantage of increased feed rates over standard zero degree (90 degree shoulder) lead tools. By comparing the following lead angle figures, it is possible to increase the actual feed rate up to 30% over the suggested numbers (depending on the type of tool), thus increasing productivity.

Tool Lead Angle 15 degrees 20 degrees 30 degrees 45 degrees

Technical guidance

Percentage of chip thickness from programmed feed rate 96% 94% 86% 71%

To simplify this calculation we have included a chart that allows easy determination of programmed feed per tooth by choosing desired feed per tooth and then following the column down to the row that matches the lead angle of the tool that is being used. Example: Find the programmed feed per tooth for a UFO cutter (45 degree lead angle), when the desired feed per tooth is 0.006 IPT. Answer: Programmed feed per tooth = 0.0085 IPT

Programmed Feed Per Tooth vs. Desired Feed Per Tooth

Tool Lead

Desired Feed Per Tooth (IPT) 0.004

0.005

0.0042

0.0052

0.0063

0.0073

0.0083

0.0043

0.0053

0.0064

0.0074

0.0047

0.0061

0.0070

0.0081

0.0057

0.0075

0.0085

0.0099

Angle

Phone: (800) 950-5202

0.006 0.007 0.008 0.009 Programmed Feed Per Tooth (IPT)

0.010

0.011

0.012

0.0094

0.0104

0.0115

0.0125

0.0085

0.0096

0.0106

0.0117

0.0128

0.0093

0.0105

0.0116

0.0128

0.0140

0.0113

0.0127

0.0141

0.0156

0.0170

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611

INDEXABLE

Radial Chip Thinning

MILLINg CuTTERS n Radial Chip Thinning

Technical guidance

Just as the axial rake of a cutting tool can alter the actual chip thickness, so can radial chip thinning. This occurs whenever the radial width of cut is less than 1/2 the cutter diameter. This is commonly found when making periphery cuts while end milling. Since both tool life and productivity rely on maintaining full chip thickness, it is important to compensate for this scenario. Rather than using the mathematical process to arrive at a programmed feed rate, we have included the following chart. To use this chart it is necessary to have the following information: 1) Desired feed per tooth (as taken from the end mill speed and feed section) 2) Cutter diameter 3) Radial width of cut The first step is to divide the radial width of cut by the cutter diameter and find the closest value in the first column on the left. Next find the desired feed per tooth at the top of the chart and follow that column down to the row that was found in the first step. This will be the programmed feed per tooth. Example: 1.00˝ diameter end mill Answer: Dividing 0.020˝ by 1.00˝=0.020 0.020˝ radial width of cut 0.004˝ desired feed per tooth Finding 0.020 in the first column on the left, and then the 0.004˝ desired feed per tooth at the top, we find where the two meet and obtain 0.014˝ programmed feed per tooth. This results in a large increase in the feed rate. If we use these factors for a four flute tool at 2292 RPM, we have a feed rate of 128 IPM (2292 RPM x 0.014 IPT x 4 Flutes) versus 37 IPM (2292 RPM x 0.004 IPT x 4 Flutes) that might have otherwise been programmed. As you can see from the illustration below, as radial depth increases, so does chip thickness until we reach 50% of the cutting diameter. At this point we have full, programmed chip load. Radial chip thickness

Radial Chip Thinning Compensation Desired Feed Per Tooth (IPT) WOC/Dia. 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.060 0.080 0.120 0.200 0.300

612

0.004

0.005

0.0280 0.0200 0.0164 0.0140 0.0128 0.0116 0.0108 0.0100 0.0084 0.0072 0.0060 0.0052 0.0044

0.0350 0.0250 0.0205 0.0175 0.0160 0.0145 0.0135 0.0125 0.0105 0.0090 0.0075 0.0065 0.0055

0.006 0.007 0.008 Programmed Feed Per Tooth (IPT) 0.0420 0.0490 0.0560 0.0300 0.0350 0.0400 0.0246 0.0287 0.0328 0.0210 0.0245 0.0280 0.0192 0.0224 0.0256 0.0174 0.0203 0.0232 0.0162 0.0189 0.0216 0.0150 0.0175 0.0200 0.0126 0.0147 0.0168 0.0108 0.0126 0.0144 0.0090 0.0105 0.0120 0.0078 0.0091 0.0104 0.0066 0.0077 0.0088

Phone: (800) 950-5202

0.009

0.010

0.011

0.012

0.0630 0.0450 0.0369 0.0315 0.0288 0.0261 0.0243 0.0225 0.0189 0.0162 0.0135 0.0117 0.0099

0.0700 0.0500 0.0410 0.0350 0.0320 0.0290 0.0270 0.0250 0.0210 0.0180 0.0150 0.0130 0.0110

0.0770 0.0550 0.0451 0.0385 0.0352 0.0319 0.0297 0.0275 0.0231 0.0198 0.0165 0.0143 0.0121

0.0840 0.0600 0.0492 0.0420 0.0384 0.0348 0.0324 0.0300 0.0252 0.0216 0.0180 0.0156 0.0132

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Speeds & Feeds

INDEXABLE MILLINg CuTTERS

SPEEDS & FEEDS

Indexable Milling Cutters

The following chart contains a list of commonly encountered materials, suggested surface speeds, and chip loads (ipt). It is important to note that this is not a complete listing of all materials used in industry. It should be considered a guide to be used when initially setting up a new application, and as a resource for better understanding Sumitomoâ&#x20AC;&#x2122;s cutting tool grades. As there are tremendous variations in the capabilities and performance of machine tools, and variations in work piece materials as well, individual results can vary considerably. This is where the trained eye of an advanced machinist, or Applications Engineer can markedly improve tool life and productivity. Sumitomo has Sales and Applications personnel for just this purpose. When in doubt of the correct selection of a tool type or grade your sales person can assist in achieving winning results.

When programming an operation with a new grade, or an unfamiliar material, it is wise to start at the low end of the speed and feed range and then work towards the upper ranges. Make any changes one at a time so that the results can be examined accurately. It is worth noting that modern cutting tool materials will often encounter as many problems when run too slowly, or when programmed at insufficient feed rates as they can when run too fast. Since most of our inserts have been manufactured with edge preparations, feeds below .002, or .003 IPT may diminish tool life. Also, they must have enough speed to operate correctly. Cutting tools require an elevated temperature to perform without chip weld. Proper cutting parameters will insure the heat that is generated will be deposited into, and removed with the chip. Most situations involving steels and alloys the best results are obtained with an air blast versus coolant. In applications cutting exotic alloys, aluminum, brass, grey iron, etc., commonly employ coolant.

Insert grade Material

Hardness

Low and medium carbon steels ~.250Bhn 1008,1010,1018 1020,1025 etc.

.050-.125

.125 and over

Feed IPT

ACP200

721-1213

675-1180

600-1125

.006-.0135

ACP100

775-1310

725-1275

675-1225

.006-.0125

700-1310

675-1200

575-1000

.0035-.0075

675-1075

650-1025

525-925

.006-.014

700-1450

675-1350

575-1100

.0035-.0075

725-1300

700-1250

675-1200

.006-.0135

Cermet Diamond Ceramic

T250A ACP300 T4500A ACP200

Free machining steels and alloys Freemax 15 Freemax 45 12L14, etc. Medium-high carbon steels 1040,1045 1055,1080 50100,51100 52100,M-50

Speed SFM .002-.050

Carbide

ACP100

750-1325

725-1275

675-1225

.006-.0135

T250A

825-1450

825-1375

775-1300

.0035-.0085

T4500A

825-1600

825-1500

775-1450

.0035-.0085

ACP300

675-1075

650-1050

650-1025

.006-.014

ACP200

575-950

550-925

500-875

.006-.012

ACP100

600-975

575-950

550-900

.006-.011

~.250Bhn

<.250 Bhn ACP300

Technical guidance

When applying carbide grades it is important to understand the characteristics of the different types that Sumitomo offers. A few minutes spent looking at the grade comparison chart on page 83 will shed some light on the differences between them. Coated grades in most situations will provide an increase in tool life, and are the preferred choice in the

majority of industry today. Whether coated or not, the harder grades will tend to be more wear resistant, but at the cost of toughness. They generally will be the best choice for easier to machine materials, but will sacrifice tool life in situations that lack machine and/or part rigidity.

575-950

550-925

500-875

.006-.012

T250A

450-950

425-850

400-825

.0035-.0075

T4500A

450-1050

425-950

400-900

.0035-.0075

*NOTE: THESE SPEEDS ARE BASED ON 2/3 THE DIAMETER OF THE CUTTER ENGAGED.

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INDEXABLE MILLINg CuTTERS

Speeds & Feeds

SPEEDS & FEEDS Material

Hardness

Medium carbon alloy steels 4140, 4340 5130, 8620

>.250 Bhn

Technical guidance

<.250 Bhn

Tool steels D2, H13, S7, etc.

Bhn 220-350

>.35 Hrc

<55 Hrc

Martensitic and Ferritic stainless steels 414, 416, 430, 440

Austenitic and Precipitation hardening stainless steels 303, 304, 316, 321, etc.

Titanium alloy

Exotic alloys Inconel, Hastalloy Waspalloy, etc.

614

Insert grade Carbide

Cermet

Diamond

Speed SFM Ceramic

Feed IPT

.002-.050

.050-.125

.125 and over

ACP200

550-900

525-900

500-875

.006-.0115

ACP100

600-875

575-950

550-900

.006-.0095

ACP300

525-875

500-825

475-800

.006-.0115

T250A

450-950

425-850

400-825

.0035-.0075

T4500A

450-1050

425-950

400-900

.0035-.0075

ACP200

450-820

435-790

425-750

.0047-.011

ACP300

450-820

425-790

400-725

.0047-.012

ACP100

475-820

450-790

425-750

.0047-.010

T250A

450-650

425-600

250-550

.0039-.0079

T4500A

450-750

425-650

250-600

.0039-.0079

ACP200

400-750

375-725

375-690

.0045-.010

ACP300

375-700

400-695

375-685

.0047-.012

ACP100

425-775

400-735

400-700

.004-.009

ACP200

325-650

300-625

300-590

.0045-.0095

ACP100

325-650

300-625

300-590

.003-.007

ACK300

175-400

150-350

125-300

.003-.008

ACP100

160-250

135-300

110-250

.003-.006

ACP300

300-740

275-825

250-800

.004-.012

ACP200

325-875

300-850

275-825

.004-.011

ACM200

500-600

400-500

.0035-.0075

ACM300

500-600

400-500

350-500

.004-.009

T250A

550-950

500-900

.0035-.0075

T4500A

550-1050

500-1000

.0035-.0075

ACP300

300-850

275-825

250-800

.004-.012

ACP200

325-875

300-850

275-825

.004-.011

ACM200

350-600

325-550

300-500

.003-.008

ACM300

300-600

300-550

300-500

.003-.009

T250A

650-950

600-900

.0035-.0075

T4500A

650-1050

600-1000

.0035-.0075

100-300

100-275

ACM300

100-250

.003-.008

ACK300

100-300

100-275

100-265

.003-.007

ACM300

100-300

100-250

100-225

.003-.008

ACK300

100-160

70-150

60-135

.003-.006

ACM200

100-300

100-250

100-225

.003-.006

G10E

70-125

60-110

50-100

.003-.007

Phone: (800) 950-5202

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Speeds & Feeds

Material

Hardness

<.250 Bhn

Grey Cast Iron

>.250 Bhn

~.320 Bhn

SPEEDS & FEEDS

Insert grade Carbide

Cermet

Diamond

Speed SFM Ceramic

.050-.125

.125 and over

ACK100

700-1250

625-1125

590-925

.004-.014

ACK200

700-1050

625-925

590-900

.004-.014

ACK300

600-950

575-875

550-850

.004-.014

SN2100K

2250-2750

1750-2250

1250-1750

See Cutter

SN2000K

3000-4200

2500-3500

2300-3300

See Cutter

G10E

500-800

475-750

425-725

.004-.010

ACK100

600-1000

625-925

590-850

.004-.014

ACK200

600-950

525-825

490-800

.004-.014

ACK300

500-850

475-775

450-750

.004-.014

SN2100K

1750-2250

1250-1750

See Cutter

SN2000K

2000-3000

1800-2800

1500-2500

See Cutter

G10E

400-700

375-650

325-625

.004-.009

ACK200

600-925

550-875

490-800

.004-.012

ACK100

600-1000

625-925

590-850

.004-.012

ACK300

550-825

450-750

.004-.012

1750-2250

1250-1750

See Cutter

3500-10000

3200-8000

2800-6000

.003-.006

DL1000

1500-4500

1475-4200

1275-4100

.004-.014

1500-3800

1300-3700

1200-3600

.004-.014

1250-3500

1150-3100

1050-2900

.004-.015

1800-6500

1700-5500

1600-5000

DL1000

1075-3100

950-2950

850-2500

.0035-.0085

1000-3000

900-2500

800-2000

.0035-.0085

G10E

900-2900

800-2400

700-1900

.0035-.009

SN2100K

Aluminum, Brass, Copper

DA2200/ DA1000

G10E

High Silicone Aluminum

Feed IPT

.002-.050

DA2200/ DA1000

Technical guidance

Ductile Iron

INDEXABLE MILLINg CuTTERS

*NOTE: THESE SPEEDS ARE BASED ON 2/3 THE DIAMETER OF THE CUTTER ENGAGED.

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615

DECIMAL CONVERSION-TAP DRILL CHART InchWire

616

Decimal Tap Size

Prob.% Thread

InchWire

Decimal Tap Size

Prob.% Thread

InchWire

Decimal Tap Size

Prob.% Thread

InchWire

Decimal Tap Size

Prob.% Thread

.1mm

.0039

.0820

.2055

29/64

.4531

1/2-20

65-72

.2mm

.0079

.0860

.2090

15/32

.4688

M14x2

76-81

.3mm

.0118

.0890

4-40

65-71

.2130

12mm

.4724

.0135

.0935

4-48

61-68

7/32

.2188

31/64

.4844

9/16-12

68-72

.0145

3/32

.0938

.2210

1/2

.5000 .5118

1/64

.0156

.0960

.4mm

.0157

.0980

.0160

.0995

.0180

.1015

5-40

.5mm

.0197

.1040

.0200

.1065

.0210

7/64

.1094

.0225

.1100

.6mm

.0236

.1110

.0240

.1130

.0250

.0260

3mm

.7mm

.0276

70 69

.2280

13mm

.2340

33/64

.5156

9/16-18

58-65

15/64

.2344

17/32

.5312

5/8-11

75-79

65-72

6mm

.2362

35/64

.5469

M16x2

76-81

5-44

63-71

.2380

14mm

.5512

6-32

71-78

.2420

9/16

.5625

.2460

37/64

.5871

5/8-18

58-65

1/4

.2500

15mm

.5906

19/32

.5938

39/64

.6094

5/8

.6250

3/4-10

68-72

3/4-16 M20x2.5

71-77 74-78

7/8-9

72-76

7/8-14

62-67

M24x3

72-76

1-8

73-77

70-79

.2570 .2610

.1160

17/64

.2656

.1181

.2660

.1200

.2720

.0280

1/8

.1250

7mm

.0292

.1285

M3.5x.6 6-40

M4x.7 8-32 8-36

72-81 69-77

74-82 62-69 70-78

5/16-18

M8x1.25

72-77

74-80

16mm

.6299

41/64

.6406

.2756

21/32

.6562

.2770

17mm

.6693

5/16-24

67-75

.2810

43/64

.6719

9/32

.2812

11/16

.6875

.1406

.2900

45/64

.7031

.1440

.2950

18mm

.7087

.1470

19/64

.2969

23/32

.7188

.0310

.1360

1/32

.0312

.1405

.8mm

.0315

9/64

.0320

.0330

.0350

.1495

.3020

.9mm

.0354

.1520

5/16

.3125

.0360

.1540

8mm

.0370

5/32

.1562

.0380

.1570

.0390

4mm

.1575

1mm

.0394

.1590

.0400

.1610

.0410

.1660

.0420

.0430

.0465

3/64

.0469

10-24

69-75

47/64

.7344

19mm

.7480

.3150

3/4

.7500

.3160

49/64

.7656

.3230

25/32

.7812

21/64

.3281

10-32

68-76

.3320

R M5x.8

69-77

11/32

.1695

11/64 17 16

.1770

12-24

.0520

.1800

12-28

.0550

.1820

71-81

72-80

M3x.5

0-80

1/4-28

3/8-16

72-77

20mm

.7874

51/64

.7969

.3390

13/16

.8125

.3438

21mm

.8268

.3480

53/64

.8281

.1719

9mm

.3543

27/32

.8438

.1730

.3580

55/64

.8594

66-72

23/64

.3594

22mm

.8661

70-78

.3680

7/8

.8750

3/8

.3750

57/64

.8906 .9055

3/8-24 M10x1.5

7/16-24

71-79 76-82

70-75

.0595

1-72

59-67

.1850

.3770

23mm

1/16

.0625

M2x.4

72-79

3/16

.1875

.3860

29/32

.9062

.0635

.1890

25/64

.3906

59/64

.9219

1-12

67-72

.0670

.1910

10mm

.3937

15/16

.9375

1-14

61-67

.0700

.1935

.3970

24mm

.9449

1-1/8-7

72-76

2-56 2-65

62-69 70-79

.0730

.1960

.0760

5mm

.1968

5/64

.0781

.1990

.0785

.2010

2mm

.0787

13/64

.0810

3-48

M2.5x.45

70-77

69-77

M6x1

76-84

.4040

13/32

.4062

.4130

27/64

.4219

.2031

11mm

.4331

.2040

7/16

.4375

Phone: (800) 950-5202

1/4-20

70-75

7/16-20

M12x1.75

1/2-13

65-72

69-74

73-78

61/64

.9531

31/32

.9688

25mm

.9842

63/64

.9844

1.000

w w w. s u m i c a r b i d e. co m

Technical Terms

DRILL guIDANCE

TECHNICAL TERMS OF TWIST DRILLS

Technical guidance

Phone: (800) 950-5202

w w w. s u m i c a r b i d e. co m

617

Drill guidance

DRILL guIDANCE n

CHuCKINg

Type of Chuck • Collet type holders with thrust bearings are recommended. • F or KDS drills, when using an internal coolant supply, use a very rigid chuck with either an inducer or through spindle coolant source. • Conventional holders such as keyless chucks cannot be used because the gripping strength is limited. • Collet holders should be cleaned periodically with oil to remove small chips. Chucking Position • The entire flute length must protrude from the chuck. • At maximum hole depth, the length of flute protruding from the hole must be at least 1 to 1.5 times the drill diameter. • Radial run out at the drill tip must not exceed .001 in.

Technical guidance

Correct chucking with spring collet.

CuTTINg FLuID

Type of Lubricant • For heavy duty cutting, emulsion type oil containing an extreme pressure additive is recommended. • Other fluids may also be used with no difficulty. • Neat oil can be used effectively with the solid carbide MDS drills for low speed drilling (up to 130 SFM). • If the work surface becomes hard or blue in color, decrease the RPM and use neat oil. Application of Lubricant • Cutting fluid must be applied to the entrance of the hole when drilling. • For internal coolant supply, coolant pressure should be at a minimum of 200 psi. • A volume of 3.0 gal/min at a pressure of 50-75 psi is recommended for external coolant supply. • A double stream supply of fluid is recommended.

n WORK CLAMPINg AND SuPPORT

øD

Chips cannot be removed if the flute is chucked.

Dimension A should be 1 to 1.5 times drill diameter (D).

MACHINE

• Machine tools must have sufficient power and thrust resistance. Refer to the table below when selecting suitable machines. • Rigid machines such as machining centers or NC turning machines are recommended. • Machines designed for HSS drills or radial drilling machines are not recommended. MDS

618

KDS

Phone: (800) 950-5202

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Drill Troubleshooting guide

DRILL guIDANCE

n TROuBLE A Drill Wear

B Drill Chipping

C Cracking Solid Carbide Series

A1 Inner Cutting Edge

A2 Outer Cutting Edges

A3 Rake Face

D Body Damage by Chips KDS Series

A4 Radial Land

n COuNTER MEASuRE A1 A2 A3 A4

• •

F1 F2 G1 G2 G3

(Fig. 1)

Counter Measure Larger clearance angle near drill center.

• •

•

Increase clearance angle at the outer cutting edge. Narrower width of radial lands

The interval between regrinding of drills should be shortened. Larger back taper and narrower width of radial land (Fig. 1).

Technical guidance

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Bigger back taper

The protruding length of drill should be shortened as much as possible without constricting chip flow.

(Fig. 2)

Lip height distance and run out of center cutting edges should be within .0008" ~ .001".

Expand flute width

Edge treatment should be larger. Clearance angle should be reduced. Expand the flute width (Fig. 2). Flute length should be maintained (target length is 1.5 L/D).

(Fig. 3)

Point angle should be increased (Fig. 3). The helical angle should be reduced (when it is used in horizontal machine). The diameter of body should be smaller (using in horizontal machine, A type drill) (Fig. 4). Edge treatment should be smaller.

140° 150° (Fig. 4)

The feed rate should be decreased. Cutting speed should be decreased. The feed rate should be increased.

Phone: (800) 950-5202

Outside dia. of body should be .020" ~ .040" smaller than the drill dia.

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619

Drill Troubleshooting guide

DRILL guIDANCE E Breakage

F Trouble During Operation

g Trouble With Hole Accuracy

F1 Chattering or Odd Noises

g1 Work Hardening

F2 Chip Packing

g2 Unstable Accuracy

g3 Burrs at the Exit

• MACHINE...A, B, C, E, F1 Is there any excessive vibration or odd noise during operation?

Technical guidance

• CHuCKINg OF DRILL...A, B, C, E, F1 Is the rigidity of the drill chuck enough? (Fig. 5) Is there any dust or scratches inside the drill chuck? (Fig. 6) Is the run out of the drill too great when it is held in the drill chuck? (Fig. 7) The drill point should be within 0.001" maximum of the center of the work piece (when the work rotates) (Fig. 8)

(Fig. 5)

A thicker shank can offer higher rigidity

Bad

(Fig. 6)

(Fig. 7)

(Fig. 8)

Good

Slip

Scratch

Rectify by oil or honing stone.

Run out within 0.001"

Within 0.001" maximum

• CuTTINg FLuID...A, C, E, G1 Make sure cutting fluid is supplied adequately to the entrance of drill hole. Bad

Bad

Good

Much Better

The Ideal Way...!!

Bad Insufficient

Good Not Reaching Hole

620

Too Far

To the Entrance

High Pressure

Phone: (800) 950-5202

Double Supply

With high pressure to the entrance

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INDEX Numerical 00-__ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .524 20.__ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .524 2MD-CNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 2MD-DNMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161 2MD-SNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 2MD-VNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 2NC-CCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 2NC-CCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 2NC-CNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 2NC-DCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173 2NC-DCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 2NC-DNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161 2NC-DNGG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 2NC-SNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 2NC-VBGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 2NC-VCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 2NC-VNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 2NU-CCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 2NU-CCGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 2NU-CCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 2NU-CPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 2NU-DCGA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173 2NU-DCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 2NU-SNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 2NU-VBGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 2NU-VNGA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 3MD-TNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 3NC-TNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 3NC-TPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177 3NU-TCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175 3NU-TPG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 3NU-TPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177 3NU-WNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 4NC-CNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158-159 4NC-CNGG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159 4NC-DNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161 4NC-DNGG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 4NC-VNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 62-__ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .524 6NC-TNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 6NC-WNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 76.__ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .563 A A-DTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243 AECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344 ALMT PCD Reamer . . . . . . . . . . . . . . . . . . . . 533-538 A-MCKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244 A-MCLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244 A-MDQN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245 A-MDUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245 A-MTFN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 A-MVUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 A-MWLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247 AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .524 ANH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .524 ANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .524 APET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .392 APG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .420 APMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .392 A-SCFP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248 A-SCLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248 A-SCLP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249 A-SDUC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249 A-SDUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 A-SDXP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .436

A-STFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 A-STFP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 A-SVQB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 A-SVUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 A-SWLP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253 AXET . . . . . . . . . . . . . . . . . . . . 334-337, 340-341,396 AXMT . . . . . . . . . . . . . . . . . . . . 334-337, 340-341,396 B BCTJP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268 BMCLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265 BMDLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265 BMSKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265 BMWLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266 BNBP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .438 BNB-R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271 BNBX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272 BNGG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312 BNGNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181,312 BNGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312 BNTT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181, 312 BRC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .412 BSCLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266 BSDJO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267 B-SDUC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 BSME…………………………………..273-274 BSTJO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267 BSSKO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267 BSWJO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268 BTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139, 228 C CCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87-89, 172 CCKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205 CCLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205-206 CCMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 CCMT . . . . . . . .90-93, 185, 248, 254, 256, 258, 260 CCMX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 CDJN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206 CGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146,304 CHE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .419 CHG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .421 CKBB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237 CKBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238 CKBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235 CKBSR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235 CNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152,160 CNGA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152,159 CNGG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 159 CNGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152,160 CNMA . . . . . . . . . . . . . . . . . . . . . . . .30, 152, 158, 182 CNMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-29 CNMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-30 CNMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 CNMX . . . . . . . . . . . . . . . . . . . . . . . . . . . 152, 182-183 CPEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94,187 CPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186, 421 CPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172, 187 CPGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 CPMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 CPMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95-96 CPMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 CRDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206 CRDN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207 CRGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207 C-SCLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258 CSCLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269 CSDN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207

Phone: (800) 950-5202

CSKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 CSNH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .420 CSRN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 CSSN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 CSTJO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269 C-STUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257 C-STUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258 CSWJO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269 CTHSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .560 CTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139,314 CTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139,314 D DCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173, 187 DCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98-101, 174 DCLN . . . . . . . . . . . . . . . . . . . . . . . . 203, 262, 318,323 DCRN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319 DCMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 DCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . 101-103, 187 DCMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 DCRN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318 D-DCLN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 D-DDQN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 D-DDUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 D-DVUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263 D-DWLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263 DDJN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203,319 DDNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319 DFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364-367 DGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360-363 DNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .420 DNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153, 162 DNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . 152, 161-162 DNGG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 162 DNJG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 DNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 161, 183 DNMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-41 DNMX . . . . . . . . . . . . . . . . . . . . . . . .34, 153, 183, 184 DNX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370-371 DPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .422 DPMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 DPW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .422 D-SCLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 D-SCLP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 D-SDUC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 D-STUC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261 D-STUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261 D-SVUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261 D-SVZB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261 DTFN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203,320 DTGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204 DTR-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 DTR-Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 DVJN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320 DVVN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320 DWLN . . . . . . . . . . . . . . . . . . . . . . . 204, 263,321, 323 E EHG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423 ER . . . . . . . . . . . . . . . . . . . . . . . . . . . 545-546, 556-558 E-SCLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256 E-STFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257 E-STFP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257 F FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .411 FMU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .410 FPG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423

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INDEX G GCM . . . . . . . . . . . . . . . . . . . . . . . . . 144-145, 296-297 GFV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369 GITR/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302 GNDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294-295 GNDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285, 290-291 GNDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291 GNDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284, 288-289 GNDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283,287 GSX (Inch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .429 GSX (Metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .430 GSXB (Inch/Metric) . . . . . . . . . . . . . . . . . . . . 431-432 GSXVL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433-434 GWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146, 181, 303 GWC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .298 H HBB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271, 272 HBSM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273-274 HBX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270, 272 HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402-406 I ISG3400TWK-WS . . . . . . . . . . . . . . . . . . . . . . . . . . .551 ISO (Spindle Clean) . . . . . . . . . . . . . . . . . . . . . . . . .563 K KBMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238 KBMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238 KBMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238 L LNEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .346 LNGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155, 369 LNMX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349 LTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .305 M M__ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .559 M_x_DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .559 MCGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209 MCKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209, 244 MCLN. . . . . . . . . . . . . . . . . . . . . . . . . . . . .209, 244,321 MCMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210 MCRN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210 MDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472-473 MDJN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210 MDPNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211 MDQN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 MDSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .485 MDUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .484 MDW-GS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445-449 MDW-GS4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450-453 MDW-HGS3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 455-459 MDW-HGS5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 460-465 MDW-HGS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 466-469 MDW-NHGS . . . . . . . . . . . . . . . . . . . . . . . . . . 486-487 MDW-PHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .480 MDW-PHV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .479 MDW-XHV . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476-478 MLDH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482-483 MRGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211 MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .377 MSDNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 MSRN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 MSSN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 MSX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374-376

622

MTAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213 MTENN(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213 MTGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213 MTJN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214 MVJN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214 MVVNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215 MWLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215 N

PDJC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226,227 PDL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513-514 PHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .480 PHV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .479 PSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315-325 PWC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .425 PWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348-350

NF-CCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185 NF-CCMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 NF-CNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 NF-CNMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182-183 NF-CPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187 NF-CPMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 NF-DCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187 NF-DCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187 NF-DCMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 NF-DNMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183 NF-DNMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183-184 NF-LDEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404,406 NF-SDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .420 NF-SECW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .417 NF-SNEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407,408 NF-SPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 NF-TBGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 NF-TCMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 NF-TEEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .419 NF-TNMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 NF-TPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 NF-TPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 NF-TPMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192 NF-TPMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192 NF-VCMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 NF-VCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 NF-VCMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 NF-VNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 NF-VNMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185 NPDB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .439 NS-CNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 NS-DNMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161 NS-TNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 NS-VNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 NU-CCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 NU-CCGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 NU-CNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 NU-CPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 NU-DCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173 NU-DCGD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173 NU-DNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161 NU-SNMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 NU-SPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 NU-TNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 NU-TPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 NU-TPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177-178 NU-TPGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177 NU-VBGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 NU-VCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 NU-VNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 NU-WNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 NU-ZNEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180

O ONET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362-363 ONMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362-363 P PBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141,233 PCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513-514 PCLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226,227

Phone: (800) 950-5202

RCGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 RCGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 174 RCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 RCMX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 RDET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380-383,397 RDHX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .412 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .407 RGMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .419 RM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .409 RNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153, 163 RNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 RNMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42-43 RPGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-232 RSX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380-383,397 S S- (Wrench) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .561 SBN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310 SBT-R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228 SBU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310 SC(Wrench) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .561 SCAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 SCCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541-543 SCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 SCLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218,321,323 SCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-109 SCNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 SCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228 SDAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219 SDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .420 SD-ER_ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557-558 SDEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .377 SDJC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219,322 SDKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423 SDMW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .377 SDNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219 SDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .372 SDPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220 SEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423 SEET-AGSN . . . . . . . . . . . . . . . . . . . . . . . . . . . 415-417 SEET-AGSR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .356 SEKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423 SEMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423 SEMT-AGSN . . . . . . . . . . . . . . . . . . . . . . . . . . . 415-417 SEMT-AGSR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .356 SER/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300-301 SFEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .418 SFKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .418 SFKR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .418 SFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229 SG . . . . . . . . . . . . . . . . . . . . . . .145,155, 182, 301-302 SGIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302 SHPMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .541 S-HSK (Wrench) . . . . . . . . . . . . . . . . . . . . . . . . . . . .561 SJB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272 SM (Key/Wrench) . . . . . . . . . . . . . . . . . . . . . . . . . .617 SM (Drive Key) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .615 SMDH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491-499 SMDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491-499

w w w. s u m i c a r b i d e. co m

INDEX SNB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .437 SNEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409, 411 SNEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407, 410 SNEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .372 SNG . . . . . . . . . . . . . . . . . . . . . . . . . .44, 153, 165, 420 SNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153, 164 SNGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165 SNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56, 164 SNMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-54 SNMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54-55 SNMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56,153, 420 SNMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361-363,371 SNMX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153, 372 SNP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 SOET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353 SOMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353 SPBR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233 SPCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .422 SPG. . . . . . . . . . . . . . . . . . . . . . . . . 110, 155, 174, 188 SPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175 SPGG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 SPMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113, 422 SPMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-113 SPMT . . . . . . . . . . . . . . . . . . . . . . . . .111-112,386,388 SRA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517, 521 SRB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520,521 SRD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .520 SRG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .518 SRKC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .562 SRKG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517,521 SRL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517,519 S-SCLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254 SSEH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552-553 SSKC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324 SSMH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554-555 SSR/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 SSSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .544 S-STUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254 S-STUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253 ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547-550 STAC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221,224 STCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .562 STFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324 STFH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311 STFSR/L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311 STGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224 STIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .305 STSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .562 SVAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221 SVHB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322 SVJB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222,322 SVJC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222,322 SVNB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223 SVVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223 T TBGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175, 189 TBGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114-115 TCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115-116 TCMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 TCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116-118 TCMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 TECN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419, 421 TEEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419, 421 TEGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 TEGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129, 189 TEKN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419, 421 TGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299

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TME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 306 TMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150, 307 TNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59,154 TNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 167 TNGG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 TNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69, 166 TNMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60-68 TNMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 TNMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 TNPR/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57-59 TNPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 307 TPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .421 TPCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .421 TPEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 TPG. . . . . . . . . . . . . . . . . . . . . . . . . . 128, 155, 176,190 TPGA . . . . . . . . . . . . . . . . . . . . . . . . 177-178, 173,191 TPGG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 TPGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119-121 TPMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128, 421 TPMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 TPMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121-124, 192 TPMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192 TRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 TSX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346-347,399 TUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 306 TWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 306

WMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391-392 WNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 170 WNGG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 WNMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86, 170 WNMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78-86 WRX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338-341 WRCX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384-385 WWLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216 X XNEU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358-359 XNMU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365 XOEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353 XEEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356,414 Z ZNMT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .390 ZPGU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .388

U UFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .418 UFOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .418 UFOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .419 UW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .418 V VBGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 VBGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 VBMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 VBMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131-132 VCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133-134 VCMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180, 193 VCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135-136, 193 VCMX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194 VNGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 169 VNGG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 VNMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77, 168, 184 VNMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71-77 VNMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185 VPMA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194 W WBGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137-138 WBMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389-390 WBMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386-388 WBMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194 WCFH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308-310 WCFL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147, 309 WCFN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147, 309 WCFR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147, 309 WCFS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309 WDX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502-511 WEX-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332,336 WEX-F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333,337 WEX-EW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332,336 WEX-M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .396 WEX-R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333,337 WFX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351-353 WGC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414-417 WGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356-359

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Sumitomo Electric Carbide, Inc. Headquarters 1001 Business Center Drive Mount Prospect, IL 60056-2181 P.O. Box 545, Mt. Prospect, IL 60056-0545 Phone: (800) 950-5202 Phone: (847) 635-0044 Fax: (847) 635-7866 http://www.sumicarbide.com

Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151 Phone: (800) 950-5202

Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143 Phone: (800) 950-5202

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Sumitomo Carbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Canada Phone: (519) 265-6050 Phone: (844) 211-6050

Detroit Branch 14496 Sheldon Road #230 Plymouth, MI 48170 Phone: (800) 239-5177 Phone: (734) 451-0200 Fax: (734) 451-5338

Huntsville Branch 6700 Odyssey Drive Suite 211 Huntsville, AL 35806 Phone: (256) 971-1203 Fax: (256) 971-1205