Norfield's Prehung Door Machinery Catalog, Issue #1 by Norfield

ISSUE

www.norfield.com

Prehung Door Machinery

INNOVATIVE DOOR SOLUTIONS

800-824-6242

About Norfield Since 1959, Norfield has designed, manufactured, supplied, and serviced premium prehung door machinery. Our Chico CA headquarters houses all divisions of our family-owned company, including manufacturing, machinery field service, and Tools & Supplies. T&S complements our machinery line by providing a one-stop resource for all types of door shop supplies such as cutters, tools, material handling equipment, safety equipment, and replacement parts. Our mission: continually innovate efficient equipment and methods that enable door prehangers to become more competitive and profitable.

NEW MACHINERY

NORFIELD MACHINERY

E-series Magnum Pages 4 and 5

Process a broad variety of residential or commercial doors with the added efficiency of automatic faceplate routing and quick change-overs.

Prehangers workbench Page 33

Everything you need to fully machine and assemble a prehung door unit.

Auto lock prep allows 200+ door/shift

Low cost entry level prehanging machine

1700hjr

hINGE JAMB ROUTER Page 22

High speed!

Auto hinge jamb router, capable of machining up to 8 jambs per minute. Accommodates a variety of jamb widths and lengths.

440s

STOP STITCHER Page 27

Manual stop stitcher for low to midvolume production of assembling stops to jambs.

Cost effective solution

exterior DOOR MACHINE Page 31

Designed for inserting door lites into doors; attaching jambs and moulding, and assembly of door frames.

800-824-6242

530-879-3137

NORFIELD MACHINERY NEW MACHINERY

1120 TRIM SAW* Page 32

1120 STANDARD FEATURES • 12” saw blades for cutting material up to 4-1/2” wide • Traditional cutting of material from top down • Quick change for material sizes • New positive preset stop system • PLC controlled solenoid valves for improved reliability and service Shown without safety guards

1120 CAPABILITIES Process casing, brickmould or jambs Length 1’6” to 8’0” Width to 4-1/2” Thickness 3/8” to 1-1/2” Undercut angle 0° to 15° for square end cuts Angle of cut 90° and 45° Average capacity 24 cycles per minute

Top down cutting stroke prevents splintering

*Available Fall 2013

Ballcatch machine Page 34

Low cost, stand alone solution for predrilling ballcatches.

Casing saw Page 34

Use any casing material for miter or square cuts.

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

TABLE OF CONTENTS DOOR PREHANGING E-Series Magnum.............................................................................4-5 Signature Series Magnum System..........................................6-9 Eagle System................................................................................. 10-13 5000 System................................................................................. 14-17 4000 System................................................................................. 18-21 Prehangers Workbench.................................................................33 jamb preparation 1700HJR Hinge Jamb Router......................................................22 2300ASR Auto Strike Jamb Router.........................................23 250M Strike Jamb Router.............................................................24 250MX Strike Jamb Router.........................................................25 350H Hinge Router.........................................................................26 440S Stop Stitcher............................................................................27 450 Flow Thru Stop Stitcher.......................................................27 Exterior door machines 4800XY Door Lite Machine........................................................28 3800 Door Lite Machine...............................................................29 Time Fold Series Exterior Door Line....................................30 8900 Deep Lock Mortiser...........................................................31 EDM Exterior Door Machine.....................................................31 Accessory MACHINES 1020 Double End Trim Saw.........................................................32 360S Staging Table.............................................................................26 Ball Catch Machine...........................................................................34 Chop Saw Casing Cutter..............................................................34 V-Nailer Casing Assembly Machine.........................................35 Material Handling....................................................................... 36-39 Service Kits.................................................................................... 40-43 800-824-6242

530-879-3137

NORFIELD MACHINERY

E-SERIES MAGNUM VERTICAL DOOR MACHINE AUTOMATED DRILLING & FACEPLATE ROUTING INTERIOR, EXTERIOR, & COMMERCIAL DOORS INFINITE HINGE PATTERNS 9’0” DOOR & JAMB-READY

9'0"

5.0" 4'0"

3.5"

200+ doors/shift

3.5"

5.0"

DESCRIPTION 1'0"

4'0"

1-3/8” to 2-1/4” int/ext

PROVEN - Satisfying door shops for decades, the Magnum has been designed with field tested technology proven to withstand the most demanding environments.

Process a wide variety of jamb lengths, widths and thicknesses. E-Series Magnum is fully adjustable, does any hinge pattern, 200 doors per shift and easy change-overs.

E-SERIES MAGNUM STANDARD FEATURES

SAFE - Intuitive and ergonomic controls, advanced safety features, and dust collection at all cutter locations provides a comfortable environment for the operator.

• Automatic face plate routing • Quick change backset 2-3/8” & 2-3/4” • Quick change 3-1/2 degree hinge mortise • Bolt on wear surfaces • Machine doors from 4’ to 9’ tall and from 1’ to 4’ wide • Raised molding compatible • One 8’ (for doors up to 8’) and one 9’ integrated stop systems for quick change between pre-set hinge patterns • Partial lock boring for door pulls • Pneumatic jamb lift adjustment to ensure a perfect fit • Insert cutters for low cost cutting blade replacement • Self-centering butt router for easy hinge mortising • 3.5º beveler/sizer • Variable speed power feed allows for soft and hardwood doors •Infinite door width adjustment • Beveler/sizer bypass

www.norfield.com

RELIABLE - The Magnum is the industry standard in reliability and longevity, utilizing only the highest quality components. FLEXIBLE - Capable of infinite patterns, with quick change capability between the most common using the integrated stop system. VERSATILE - The Magnum will machine doors with widths of 1’0” to 4’, heights from 4’ to 9’ and 1-3/8” to 2 1/4” thick, as well as doors with raised molding or round tops.

E-SERIES MAGNUM OPTIONS • 2nd butt router with tram rail extension for easy switch between 1/4” and 5/8” radius • Scaled index bar • Spare parts package • Extra bit package • Air inline screwdriver kit for quick hinge application • Air inline pre-drill kit for easier hinge application on hardwood doors • 3HP vacuum for dust collection • Auto-start for vacuum conserves energy • 9’ Integrated stop system • 8’ Integrated stop system

Innovative Door Solutions

NORFIELD MACHINERY

Automatic lock, latch and faceplate assembly

Flat Jamb with stop applied Single Rabbeted Jamb Double Rabbeted Jamb

Split Jamb

Quick change backset

Bolt on wear surfaces

E-SERIES MAGNUM SPECIFICATIONS

E-SERIES MAGNUM INSTALLATION

Capabilities

Appx. Shipping Wt. Floor Space

Door Width Door Height Door Thickness

1’0” to 4’0” 4’0” to 9’0” 1-3/8” to 2-1/4”

Jamb Width Jamb Thickness

2-1/2” to 10-1/2” 1/2” to 1-5/8”

Hinge Size Hinge Radius

3-1/2” to 5’0” 1/4” and 5/8”

Lock Backsets Faceplate Routing

2-3/8” & 2-3/4” up to 1-1/4” x 2-3/4”

Infeed Height Outfeed Height

16” to 20” 16” to 20”

Deadbolt Bore Deadbolt Spacing

Faceplate Mortise

Electrical Air

4000 lbs. 5’W x 18’L 230V 3 Ph@30 Amps 220V 1 Ph@30 Amps or 460V 3Ph@25Amps 220V 1 Ph@30Amps 2.2 CFM @ 90 PSI 8.5 CFM @ 90 PSI for manual screw driver 10 CFM @ 90 PSI for auto screwfeed or pre-drill

Latch Bore Lock Bore

MAG LOADER

E SERIES MAGNUM

800-824-6242

530-879-3137

MAG UNLOADER

NORFIELD MACHINERY

SIGNATURE SERIES MAGNUM SIGNATURE SERIES MAGNUM VERTICAL DOOR MACHINE MAGNUM LOADER MAGNUM UN-LOADER 9'0"

4'0"

50-200 doors/shift

1'0"

4'0"

PROVEN - Satisfying door shops for decades, the Magnum has been designed with field tested technology proven to withstand the most demanding environments. RELIABLE - The Magnum is the industry standard in reliability and longevity, utilizing only the highest quality components from proven vendors. FLEXIBLE - Capable of infinite patterns, with quick change capability between the most common using the integrated stop system. VERSATILE - The Magnum will machine doors with widths of 1’0” to 4’, heights from 4’ to 9’ and 1-3/8” to 2 1/4” thick, as well as doors with raised molding or round tops. SAFE - Intuitive and ergonomic controls, advanced safety features, and dust collection at all cutter locations provides a comfortable environment for the operator.

MAGNUM STANDARD FEATURES

MAGNUM OPTIONS

• Machine doors from 4’ to 9’ tall and from 1’ to 4’ wide (1’ to 1’4” hinge only) • Raised molding compatible • One 8’ (for doors up to 8’) and one 9’ integrated stop system for quick change between pre-set hinge patterns • Partial lock boring for door pulls • Pneumatic jamb adjustment to allow for perfect fit • Sealed control buttons for longer life • 3° faceplate mortising for beveled doors • Insert cutters for low cost cutting blade replacements • Single point dust collection ducting to increase operator safety • Self-centering butt router for easy hinge mortising. Auto-start and power lift on faceplate router for ease of routing • 3.5° beveler/sizer • 3.5° hinge mortising • Self-centering face plate mortising • Variable speed power feed allows for soft and hardwood doors • Combination door jamb stop • Infinite door width adjustment • Powerfeed wheel bypass

• 2nd butt router with tram rail extension for easy switch between 1/4” and 5/8” radius • Extra integrated stop system for additional preset hinge patterns • Scaled index bar • Spare parts package • Extra bit package • Air inline screwdriver kit for quick hinge application • Air inline pre-drill kit for easier hinge application on hardwood doors • 3HP vacuum for dust collection • Auto-start for vacuum conserves energy

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

Hinge Router Carriage

Door and jamb with hinge applied

Flat Jamb with stop applied Single Rabbeted Jamb Double Rabbeted Jamb

Split Jamb

MAGNUM SPECIFICATIONS

MAGNUM INSTALLATION

Capabilities

Appx. Shipping Wt. Floor Space

3,500 lbs. 5’W x 18’L

Electrical

230V 3 Ph@30 Amps 220V 1 Ph@30 Amps

Air

2.2 CFM @ 90 PSI 8.5 CFM @ 90 PSI for manual screw driver 10 CFM @ 90 PSI for auto screwfeed or pre-drill

Door Width Door Height Door Thickness

1’0” to 4’0” 4’0” to 9’0” 1-3/8” to 2-1/4”

Jamb Width Jamb Thickness

2-1/2” to 10-1/2” 1/2” to 1-5/8”

Hinge Size Hinge Radius

3-1/2” to 5’0” std 1/4” and 5/8”

Lock Backsets Faceplate Routing

2-3/8” to 5” up to 1-1/4” x 2-3/4”

Infeed Height Outfeed Height

16” to 20” 16” to 20”

Deadbolt Bore Deadbolt Spacing

Faceplate Mortise Latch Bore Lock Bore

800-824-6242

530-879-3137

NORFIELD MACHINERY

MAGNUM ACCESSORY MACHINES Turn your Magnum into a production line

MAGNUM UN-LOADER Standard Features • Single operator operation • Non-marking rollers • Tilts 80° vertical to horizontal • Foot pedal activation

MAGNUM LOADER Standard Features • 2,800 lb. capacity allows for stacks of the heaviest doors • 48” stack height (including pallet) accommodates most house jobs • Heavy duty construction for long life • Photo-eye automatically stages the next door • Simple, operator friendly controls

Magnum Un-loader Option • Turntable option

Magnum Loader Options • Front Load Conveyor • Side Load Conveyor

4100AC DOOR ASSEMBLY CENTER Standard Features • Roller systems accommodate both left- and right-hand doors, eliminating lifting • Multidirectional clamping to properly clamp unit for tight fitting corners • Vertical clamping levels the surface of the head/leg joints • Large control knobs for ease of operation • Rugged construction ensures reliability and long machine life • Heavily protected proximity sensor reads the location of each staple from manually adjusted index tabs 4100AC Options • Strike side nail guns secure door for shipping • Out-feed support roller to maintain production flow

www.norfield.com

8900 DEEP LOCK MORTISER Standard Features • Quick setup using turret, which controls mortise width for four settings while adjustable stop is used for fine tuning the fit of the plate lengthwise • Integrate into a Magnum System • Mortiser and faceplate router dust collection • Faceplate routing with square to face of door or on a 3º bevel -- changeover time:15 sec • Doors greater than 8’-0” can be processed using a layout line system 8900 Option • Dust collection

Innovative Door Solutions

NORFIELD MACHINERY

SHOP LAYOUT SUGGESTIONS WITH THE MAGNUM SYSTEM 75-200 DOORS PER SHIFT MACHINERY 1. Magnum 2. Magnum Loader 3. Magnum Un-Loader 4. 250M/250MX 5. 450 6. 1020/1120 7. Radial Arm Saw 8. Chop Saw 9. Door Cut-Off Saw

Door machine Loads a stack of doors Tilts door horizontal for assembly Strike jamb router Stop jamb stitcher Double-end trim saw Cuts jamb and stop material to length Cuts and miters custom materials Cuts doors for custom applications

MACHINE CAPACITY RATE Magnum = 30 doors per hour FLOOR SPACE REQUIREMENT 4,000 Square Feet ELECTRICAL REQUIREMENT 50 Amps @ 230V 3-Phase (Plus Vacuum Input)

MANPOWER REQUIREMENT 4 people Operator 1 Door Machine Operator performs all machining to door and hinge jamb, including hinge butt application. Operator 2 Door Unit Assembler assembles the frame around the door and applies casing to complete the door unit. Operator 3 450 operator, applies stop to flat jambs and stocks the primary line as well as machining the strike jambs on the 250M. Operator 4 and 5 1020 operator and any custom jamb or door prep. Since the stations shown are not full time jobs, operators 4 and 5 are the same person, filling into supply sub-components to the line as needed. Usually these positions include pulling blank doors and all sub-components.

AIR SUPPLY 30 CFM @ 90 PSI 800-824-6242

530-879-3137

NORFIELD MACHINERY

EAGLE SYSTEM System Includes: EAGLE MACHINING CENTER 530 LOADER 540 ASSEMBLY CENTER 560 SIZER/BEVELER 8'0"

6'6"

DESCRIPTION Flexible and Fast…400+ Doors per Shift… Process wood and fiberglass doors up to 8’0” in length. This horizontal machining center does it all. Load, size, bevel, pre-drill and mortise, hinge and strike jamb assembly all in one smooth operation. 1'6"

3'6"

400+ doors/shift

FLEXIBLE - One touch change for up to three hinge patterns. VERSATILE - Will automatically machine a huge variety of doors, in a variety of ways, including 8’, raised molding, door pull, and ball catch. INTELLIGENT - Image based touch-screen allows for intuitive control, operation and troubleshooting. ACCURATE - Computer controls and precision machined parts equals consistent, high-quality production.

EAGLE MC STANDARD FEATURES

EAGLE MC OPTIONS

• On-screen diagnostics & help screens with pop-up messaging to greatly increase the effectiveness of troubleshooting • Integrated system control • Raised molding ready • Auto door position & door feed • Auto and manual width indexing • Manual tilt for flush hinge-mortising on double beveled doors • Interior/exterior ready for both wood and fiberglass • Centrally located ergonomic controls • Non-marking rubber rollers • Dust collection plumbing • Intuitive graphical user interface using a high resolution, full color 7” touch-screen • One touch auto change between two different hinge patterns • By pass lock bore machining • Auto-start capable for dust collection vacuum

• 3 1/2” Hinge application (pre-drills required) includes a vacuum system for manual screw color changes • 4” Hinge application • 3 1/2” Pre-drilling • 4” Pre-drilling • Ball catch drilling • High resolution, full color 10” touchscreen upgrade • A third auto position hinge pattern • One touch, on-the-fly quick screw change system • Power tilt for flush hinge mortising on double bevel doors

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

10” Touch screen

Installs flush-mounted hinges in either square edge OR beveled doors with 5-second change-over time.

Latch drilling & faceplate mortising

EAGLE MC INSTALLATION

EAGLE MC SPECIFICATIONS Capabilities Deadbolt Bore Deadbolt Spacing

Faceplate Mortise Latch Bore Lock Bore

Flat Jamb with stop applied Single Rabbeted Jamb Double Rabbeted Jamb

Split Jamb

Hinge Router & predrill

Door Width Door Height Door Thickness

1’6” to 3’6” 6’6” to 8’0” 1-3/8” to 1-3/4”

Jamb Width Jamb Height Jamb Thickness

2-1/2” to 7-1/2” 6’6” to 8’0” 3/8” to 1-1/2”

Hinge Size Hinge Radius Hinge butts per door

3-1/2” to 4” 5/8” 2, 3, or 4

Shipping Wt. Floor Space Electrical Air

6,500 lbs 10’W x 13’L x 7’6”H 208/230V 3Ph@50 Amp 50CFM @ 100 PSI 1” air supply with 3/4” air line

Lock and deadbolt bore Diameter Lock Height Backset

1/2” to 2-1/8” 34-1/2” to 65-1/2” 2-3/8” and 2-3/4”

Latch bore Diameter Lock height

1/2” to 1-1/4” 34-1/2” to 65-1/2”

Faceplate mortise Plate Width Plate Length

800-824-6242

1/2” to 1-1/2” 3/4” to 2-1/2”

530-879-3137

NORFIELD MACHINERY

EAGLE ACCESSORY MACHINES

540 automatic ASSEMBLY CENTER Standard Features • Ergonomic operator controls • Foot pedal operation • Extended header clamps for secure clamping • Auto width adjustment • Adjustable staple patterns • Manual sequential control allows operator to step forward & backward through the machine cycle • Split jamb capability

530L Single Stack Loader Standard Features • Safety cage for complete operator safety (not shown) • Minimal air requirements for economical and quieter operation • Built in rollers for processing raised molding pre-finished and metal doors without marking • Electric horizontal and vertical travel for smooth and adjustment free operation • Infeed conveyor and pallet catch allows for staging multiple pallets • Integrated control using the Eagle MC touch-screen

540AC Options • Strike side nailers • 10’ outfeed conveyor rollers • Outfeed support roller • Extended conveyor • Split jamb staplers

530L Options • 10’ conveyor • Extended conveyor • Ball transfer table for angled or curved staging of pallets • Fork lift pocket conveyors allow for directly loading onto the conveyor • 530LR Reverse loader option 560 SIZER/BEVELER Standard Features •System integration for touchscreen control from Eagle MC •Quick change between two undercut settings •Raised molding capable •Adjustable powerfeed wheels •Vacuum ready •Auto width index •Electronic calibration

www.norfield.com

360S material staging device

360S Standard Features • Foot pedal activation • Rotates 360° • Tilts from 80° vertical to 0° horizontal • Will maneuver a 200lb. door easily and smoothly • Rollers glide material into place • Built for years of rugged use

Innovative Door Solutions

NORFIELD MACHINERY

SHOP LAYOUT SUGGESTIONS WITH THE EAGLE SYSTEM 300-400 DOORS PER SHIFT MACHINERY 1. Eagle System 2. 250M/250MX 3. Magnum Loader 4. Magnum 5. Magnum Un-Loader 6. 450 7. 1020/1120

MANPOWER REQUIREMENTS 7 people total for both lines, plus stock-puller/warehouse worker (not shown).

Automated door machine system Strike jamb router Loader for stack loading of Magnum Door machine custom, exterior units Feeds assembly table Stop jamb stitcher Double-end trim saw

Operator 1 Eagle System Machining Stage Operator. Operator 2 Eagle System Assembly Stage Operator. Operator 3 Eagle System Casing Applicators Operator 4 Magnum Operator - custom specials and exteriors. Operator 5 Door Unit Assemblers - for custom, special, and exterior units; frame assembly and casing application. Operator 6 450 Operator - for casing and jamb preparation. Operator 7 1020 Operator - for casing and jamb preparation. Also stocks primary line.

MACHINE CAPACITY RATE Eagle System = 45 doors per hour (6’8” to 8’0”) Magnum = 30 doors per hour FLOOR SPACE REQUIREMENT 6,000 Square Feet ELECTRICAL REQUIREMENT 100 Amps @ 230V 3-Phase (Plus Vacuum Input) AIR SUPPLY 60 CFM @ 90 PSI 800-824-6242

530-879-3137

NORFIELD MACHINERY

5000 PREHANGING SYSTEM The fastest pre-hanging machine in the world. System Includes: 5000 MACHINING CENTER 530 LOADER 540 ASSEMBLY CENTER 7'0" 6'6"

1'6"

3'6"

PROVEN - Model 5000 systems worldwide have produced millions of doors, giving the 5000 the reputation as the highest production door machine in the industry. RELIABLE - Using the highest quality components and superior technology, the 5000 System is regarded as one of the most reliable machines on the market. FAST - With the high-speed option and two-bowl automatic screwfeeder, the 5000 routinely produces over 800 doors per shift. QUALITY - The 5000 System will create a consistently high quality prehung unit every time.

Available with automatic screwfeeding

400-800+ doors/shift

5000 MC STANDARD FEATURES • Automatic door width adjustment • Automatic door feeding, and positioning for right or left hand doors • Automatic pre-drill for 3-1/2” hinges • Automatic hinge application - operator places hinges on applicators • Automatic 2-1/8” lock bore, latch bore, and faceplate routing • Center mounted cycle start controls ergonomically placed for operator • E-stop with air dump releases pinch points and clamps for operator safety • Door pull boring for closet doors • Simplified sensors ensure reliability at higher operating speeds • Machine clamps the door up for varying door thickness • Sequenced based re-positioning of door for handling changes • 7” operator touch-screen with graphical interface for ease of use • Raised molding capable

www.norfield.com

TOUCHSCREEN FEATURES • Graphic user interface for intuitive control • Pop-up messaging for error control • On-screen diagnostics & help screens to greatly increase the effectiveness of trouble shooting 5000 MC OPTIONS • 10” touch-screen • Spare parts package • Extra bit package • One bowl automatic screwfeeder • Two bowl automatic screwfeeder • High speed option with two bowl automatic screwfeeder • Automatic screwfeeder spare parts • 3HP vacuum with auto start • Quick change system for fast screw color changes • Power tilt changeover, 0° to 3°, for hinge and face plate

Innovative Door Solutions

NORFIELD MACHINERY

Side view of the 5000

Hinge applicator (without autoscrew feed option)

Flat Jamb with stop applied Single Rabbeted Jamb Double Rabbeted Jamb

Split Jamb

Deadbolt Bore Deadbolt Spacing

Faceplate Mortise Latch Bore

5000 MC SPECIFICATIONS

5000 INSTALLATION

Capabilities

Approx. Shipping Wt. Floor Space

12,000 lbs. 9’W x 11’6”L x 6’H

Electrical

208/230V 3Ph@50 Amps with neutral 208/230V 3Ph 60Hz 460V 3Ph60Hz

Air Vacuum

30 CFM @ 90 PSI min 1900 CFM through 8” duct

Door Width Door Height Door Thickness

1’6” to 3’6” 6’6” to 7’0” 1-3/8” to 1-3/4”

Jamb Width Jamb Height Jamb Thickness

2-1/2” to 10-1/2” 6’6” to 7’0” 1/2” to 1-1/2”

Hinge Size Hinge Radius Pre-drill pattern Hinge application

3-1/2” to 4” std 5/8” only 3-1/2” only 3-1/2” only

Lock Backsets Faceplate Width Faceplate Length Faceplate Router 2-3/4”

2-3/8” to 2-3/4” 1” to 1-1/8” 2-1/4” to 2-3/4” 1/2” to 1-1/8” x

Raised Molding Height From edge of door

to 3/4” 3-1/4”

Lock Bore

800-824-6242

530-879-3137

NORFIELD MACHINERY

5000ACCESSORY MACHINES

540 ASSEMBLY automatic CENTER Standard Features •Ergonomic operator controls •Foot pedal operation •Extended header clamps for secure clamping •Auto width adjustment •Adjustable staple patterns • Manual sequential control allows operator to step forward & backward through the machine cycle • Split jamb capability

530L Single Stack Loader Standard Features • Safety cage for complete operator safety (not shown) • Minimal air requirements for less expensive and quieter operation • Built in rollers for processing raised moulding pre-finished and metal doors without marking • Electric horizontal and vertical travel for smooth and adjustment free operation • Infeed conveyor and pallet catch allows for staging multiple pallets • Integrated control using the 5000 touch-screen

540AC Options • Strike side nailers • 10’ outfeed conveyor rollers • Outfeed support roller • Extended conveyor • Split jamb staplers

360S material staging device

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

SHOP LAYOUT SUGGESTIONS WITH THE 5000 SYSTEM 400-850 DOORS PER SHIFT MACHINERY 1. 530L Single Stack Door Loader 2. 5000 System Volume interior door line 3. 540AC Assembly Table 4. Magnum Loader Door loader for Magnum 5. Magnum Door Machine 6. Magnum Un-loader Door Un-loader for Magnum 7. 450 Stop jamb stitcher 8. 250M/250MX Strike jamb router 9. 2300ASR Automatic strike plate router 10. 1020/1120 Double-end trim saw MACHINE CAPACITY RATE 5000 System = 100 doors per hour Magnum = 30 doors per hour FLOOR SPACE REQUIREMENT 7,700 Square Feet

MANPOWER REQUIREMENTS 10 people, 7 operators and 3 stock pullers (not shown) Operator 1 5000 System Machining Stage Operator. Operator 2 Assembly Stage Operator. Operator 3 Casing Applicators Operator 4 Magnum Operator - custom specials and exteriors. Operator 5 Door Unit Assemblers - for custom, special, and exterior units; frame assembly and casing application. Operator 6 450 Operator - for casing and jamb preparation. Operator 7 1020 Operator - for casing and jamb preparation. Also stocks primary line.

ELECTRICAL REQUIREMENT 100 Amps @ 230V 3-Phase (Plus Vacuum Input) AIR SUPPLY 70 CFM @ 90 PSI 800-824-6242

530-879-3137

NORFIELD MACHINERY

4000 PREHANGING SYSTEM System Includes: 4000 MACHINING CENTER 4100 ASSEMBLY CENTER 4200 LOADER 7'0" 6'6"

100-350+ 1'6"

3'6"

doors/shift

ACCURATE - Precisely accomplishes drilling and mortising operations.

4000 MC STANDARD FEATURES

4000 MC OPTIONS

EFFORTLESS– Automatic routing, drilling and changeover controlled by straightforward and easy to read control panel.

• Bottom-up clamping system, which accommodates both interior and exterior doors • Underside lock drilling enables exit cut viewing for quality control • Superior dust collecting system • Chip breaker to achieve crisp clean hinge mortising • Automatic lock, latch and faceplate machining • Industrial-grade material and parts for longevity

• Power feed automatically feeds door into machining center • Automatic deadbolt capability speeds up operation • Vacuum package facilitates safe, clean operation • Spare parts and extra bit package promote proactive maintenance • Autofeed screwfeeder option makes for consistent production

INNOVATIVE - Automatically compensates for dimensional variation in door width and/or thickness. ECONOMICAL - Cost effective solution for high production shops.

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

4000 MC latch and faceplate motors

Flat Jamb with stop applied

4000 MC Hinge Router

4000 MC SPECIFICATIONS

Single Rabbeted Jamb Double Rabbeted Jamb

Split Jamb

Deadbolt Bore Deadbolt Spacing

4100 AC Gun Assembly

Capabilities Door Width Door Height Door Thickness

1’6” to 3’6” 6’6” to 7’0” 1-3/8” to 1-3/4”

Jamb Width Jamb Height Jamb Thickness

2-1/2” to 10-1/2” 6’6” to 7’0” 1/2” to 1-1/2”

Hinge Size Hinge Radius Hinge pattern

3-1/2” to 4” std 5/8” only adjustable 29” - 33”

Lock Backsets Faceplate Width Faceplate Length Faceplate Router

2-3/8” to 2-3/4” 1” to 1-1/8” 2-1/4” to 2-3/4”

4000 MC Control Panel

4000 INSTALLATION Approx. Shipping Wt. 3,000 lbs. Floor Space 6’6”W x 9’0”L x 6’H Electrical

230V 1 Ph 208/230V or, 460V 3Ph

Air Vacuum

15 CFM @ 90 PSI 1900 CFM @ 8” duct

1/2” to 1-1/8” x 2-3/4”

Faceplate Mortise Latch Bore Lock Bore

800-824-6242

530-879-3137

NORFIELD MACHINERY

4000ACCESSORY MACHINES 4100AC ASSEMBLY CENTER Standard Features • Roller systems accommodate both left and right hand doors, eliminating lifting. • Multi directional clamping to properly clamp unit for tight fitting corners. • Vertical clamping levels the surface of the head/leg joints for stapling. • Large control knobs for ease of operation • Rugged construction insures reliability and long machine life • Heavily protected proximity sensor reads the location of each staple from manually adjusted index tabs 4100AC Options • Strike side nail guns secure door for shipping • Out-feed support roller to maintain production flow • 10’ out-feed conveyor rollers 4200L LOADER Standard Features • Automatic vertical indexing to position door at proper work height, eliminating adjustments • Infinitely adjustable for stacking, de-stacking, loading and unloading of materials. 4200L Options • Pneumatic feed • End load conveyor • Side load conveyor

360S material staging device 360S Standard Features • Foot pedal activation • Rotates 360° • Tilts from 80° vertical to 0° horizontal • Will maneuver a 200lb. door easily and smoothly • Rollers glide material into place • Built for years of rugged use

www.norfield.com

DOOR HAND All doors are denoted by the direction of their swing, or their “hand.” Before a door can be hung, its swing must be known. Currently, there are two methods used to determine the hand of a door. The first method, the one most straightforward and commonly used, designates the door simply as Right Hand (RH) or Left Hand (LH). To determine the swing of the door, simply face the hinge pin side of the door and note the location of the door knob. If the knob is to the left, it is a Left Hand door. If the knob is to the right, it is a Right Hand door. The other method currently in use designates the door as either Right Hand Reverse (RHR) or Left Hand Reverse (LHR). To determine the swing of the door in this method, face the outside of the door. The outside is the street side of an entrance door, the corridor (hall) side of a room door, or the side opposite the hinge pins on a communicating door (a door that connects two rooms). If the door opens toward you and the hinges are on the left, it is a Left Hand Reverse. If the hinges are on the right, it is a Right Hand Reverse. Although both methods are equally accurate and achieve the required results, the first system is preferred. Before hanging a door, make sure that all concerned agree on the method that will be used. This will prevent confusion down the line when the prehung doors are actually being installed.

Innovative Door Solutions

NORFIELD MACHINERY

SHOP LAYOUT SUGGESTIONS WITH THE 4000 SYSTEM 300-400 DOORS PER SHIFT MACHINERY 1. 4000 System 2. 250M/250MX 3. Magnum Loader 5. Magnum 6. Magnum Un-Loader 7. 450 8. 1020/1120

MANPOWER REQUIREMENTS 7 people total for both lines, plus stock-puller/warehouse worker (not shown).

Automated door machine system Strike jamb router Loader for stack loading of 4. Magnum Door machine custom, exterior units Feeds assembly table Stop jamb stitcher Double-end trim saw

Operator 1 4000 System Machining Stage Operator. Operator 2 4000 System Assembly Stage Operator. Operator 3 4000 System Casing Applicators Operator 4 Magnum Operator - custom specials and exteriors. Operator 5 Door Unit Assemblers - for custom, special, and exterior units; frame assembly and casing application. Operator 6 450 Operator - for casing and jamb preparation. Operator 7 1020 Operator - for casing and jamb preparation. Also stocks primary line.

MACHINE CAPACITY RATE 4000 System = 45 doors per hour Magnum = 30 doors per hour FLOOR SPACE REQUIREMENT 6,000 Square Feet ELECTRICAL REQUIREMENT 100 Amps @ 230V 3-Phase (Plus Vacuum Input) AIR SUPPLY 60 CFM @ 90 PSI 800-824-6242

530-879-3137

NORFIELD MACHINERY

1700HJR Hinge Jamb Router CAPABLE OF 1/4” OR 5/8” RADIUS HINGE MORTISING

Units/min.

FAST - Capable of machining up to 8 jambs per minute.

1700 STANDARD FEATURES • Quick change hinge locations • Accommodates a variety of jamb widths and lengths • Foot pedal operation for ease of use • Dust collection ready for operator safety • Mortise hinges from 3” to 4-1/2”

EASY TO OPERATE - Foot pedal operation (hands free). DURABLE - Designed for use in the toughest environments. AUTOMATED - Mortise 3-4 hinges simultaneously. Quickly change location of hinge mortise without tools.

Turret stop for various hinge reveals and widths.

1700 OPTION • Available in 3 and 4 router versions • 1200 CFM vacuum (manual start) • Set up bars 1700 CAPABILITIES Hinge Specs 3” - 4-1/2” Jamb length 70" to 96" Jamb width 2-1/2" to 10-1/2” Jamb thickness 1/2” - 1-5/8” Electrical 115V @ 50 Amps Pneumatic 3 CFM @ 90 psi Floor Space req. (min.) 12’ x 3’ Approx. Shipping Wt 1100lbs Vacuum connection 4” duct 1/4” or 5/8” radius

Dust collection ready to help eliminate air borne particles.

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

2300ASR AUTOMATIC STRIKE ROUTER WILL MEET THE NEEDS OF THE HIGHEST VOLUME DOOR SHOP

FAST - Will machine jambs to meet highspeed horizontal system cycle times.

2300 STANDARD FEATURES • Infinitely adjustable jamb stops • Accommodates a variety of jamb widths and lengths • Foot pedal operation for ease of use • Dust collection ready for operator safety • Adjustable strike plate sizes from 2-1/4” to 3”

EASY TO OPERATE - Foot pedal operation (hands free). DURABLE - PLC controls increase reliability and provide simple troubleshooting.

2300 OPTION • 1200 CFM vacuum (manual start)

AUTOMATED -Allows operator to multi-task.

2300 CAPABILITIES Single or double rabbeted jambs Strike plate type Full lip only Strike plate sizes 2-1/4” to 3” Jamb length 70” to 96” Jamb width 2-1/2” to 10-1/2” Jamb thickness 3/8” to 1-1/2”” Average capacity up to 5 cycles per minute

Quick change jamb stops allow easy adjustments for varying jobs.

Easy to use control panel utilizes pictorial symbols to help eliminate language barriers.

The Allen Bradley programmable logic control (PLC) provides increased reliability and simple trouble shooting.

800-824-6242

530-879-3137

NORFIELD MACHINERY

250M STRIKE/JAMB ROUTER VERSATILE SAFETY FEATURES 9-FOOT JAMB READY FAST - Quick-change templates and stop system reduce setup time. EFFICIENT - Mortises for plate and bolt relief in one continuous operation to increase production rate. QUALITY - Machined jamb retains greater strength and more professional appearance compared to those produced on other machines. VERSATILE - Ability to process a wide range of jamb types and sizes accommodates a wide variety of sku’s.

Dead bolt stop retracted

Dead bolt engaged

5-10 jambs/min.

250M Strike Jamb Router TEMPLATES

Full Lip Strike Template

T’ Strike Template

No Lip Deadbolt Template

Order No

Size

Radius

MFG9210

2-1/5”

1/4”

MFG9201

2-1/4”

5/8”

MFG9202

2-1/”

1/4”

MFG92021

Steel 2-1/4”

1/4”

Order No

Size

Radius Lip

MFG9204

1-1/8” x 2-3/4”

1/4”

1-1/2”

MFG9205** 1-1/4” x 4-7/8”

1/4”

3-3/8”

MFG9230

1” x 2-1/4”

1/4”

.95”

Order No

Size

Radius

MFG9206

1” x 2-1/4”

1/4”

MFG9206-S

Steel 1” x 2-1/4” 1/4”

MFG9219** 1-1/8” x 2-3/4”

1/4”

MFG9233** 1-1/4” x 3-5/8”

1/4”

**These templates are for 1-3/4" doors only Custom Templates - $75.00 each. A sample piece of hardware or manufacturer's template drawing will be required. Allow 4 weeks for delivery.

250M STANDARD FEATURES • Processes more than 75 types of strike plates with quick change template system • Adjustable deadbolt stop system to accurately place the deadbolt bore • Processes any strike up to 4-7/8” long, including T-strike • Includes 2-1/4” - 1/4R full lip template and 2-3/4” - 1/4R deadbolt template 250M OPTIONS • Dust collection with vacuum • Dust collection without vacuum • Head stops for ball catch mortise • Custom templates 250M CAPABILITIES Material • Width no limit • Length up to 9’0” • Thickness to 1-5/8” • Process any strike up to 4-7/8” long, including T-strike

250M Crutch Tips (optional) MFG16 1/2" MFG17 5/8" 24

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

250MX INTERIOR/EXTERIOR STRIKE JAMB ROUTER ERGONOMICALLY ENHANCED QUICK CHANGE FOR LENGTHS FAST - Quick-change templates and stop system reduce setup time. EFFICIENT - Mortises for plate and bolt relief in one continuous operation to increase production rate. QUALITY - Machined jamb retains greater strength and more professional appearance compared to those produced on other machines. DESCRIPTION 250 units per shift. Mortise for standard strike & deadbolt without repositioning! Process exterior jambs with less set up time.

VERSATILE - Ability to process a wide range of jamb types and sizes accommodates a wide variety of sku’s.

250MX STANDARD FEATURES • Can machine a two feature combination, up to 6-1/2” centers, using a single template • All existing 250M templates can be used on the 250MX. • Operator has router power control through a dual thumb-switch setup mounted in the router handle. Both switches need to be pressed for the router to run • Can rout features in mull posts up to 2-1/2” thick overall and 11/2” on the face to be routed • Quick change stop position to go from 6’8” to 8’0” jambs without using tools • Frame legs are adjustable for different height operators • Depth adjustment is more accurate with quick change capability. • Adjustable deadbolt stop system to accurately place the deadbolt bore 250MX OPTIONS • Dust collection with vacuum • Head stops for ball catch mortise • Custom templates • Overhead material rack 250MX CAPABILITIES Material • Width no limit • Length up to 9’0” • Thickness to 1-5/8” • Process any strike up to 12” long, including T-strike

Router power control with dual thumb switch Close up of the stop system.

800-824-6242

530-879-3137

NORFIELD MACHINERY

350H

HINGE ROUTING STATION PROCESS DOOR AND JAMB FOR HINGES IN ONE PASS 350H STANDARD FEATURES • Magnum-style hinge jamb routing • Index bar with stop system for different hinge patterns • Quick-change setup for different hinge sizes • Pneumatic jamb adjustment to ensure a perfect fit • Single point dust collection plumbing • Self-centering butt router for easy hinge mortising • Cycle time varies with material type - typical cycle time is 30 seconds 350H OPTIONS • Extra bit and spare parts packages • Dust collection system • Door routing capability with quick-change width index • Additional index bars • 2nd butt router for mortise radius changeover • Air inline screwdriver • Air inline pre-drill • Lock side door clamp

350H CAPABILITIES Door Width 1’0” to 3’6” Height up to 8’0” Thickness 1-3/8” to 1-3/4” Hinge Hinge Size Radius Jamb Width Length Thickness Types

3-1/2” to 5” 1/4” or 5/8” 2-1/2” to 10-1/2” up to 8’0” 3/8” to 1-1/2” Flat with stop applied Flat without stop applied Split jamb/Rabbeted jambs Interior or Exterior

360S

MATERIAL STAGING DEVICE DOOR OR WINDOW PRODUCTION LINES ROTATE MATERIAL 360° SWITCH MATERIAL FROM HORIZONTAL TO NEAR VERTICAL POSITION 360S STANDARD FEATURES • Foot pedal activation • Rotates 360° • Tilts from 80° vertical to 0° horizontal • Will maneuver a 200lb. door easily and smoothly • Rollers glide material into place • Built for years of rugged use

Pneumatics do the work for you. Lower the unit to a near vertical position to offload for packing or shipping, or to perform any finish work.

360S TIP: To complete your production line, consider material handling product, Tilting Door Cart, that tilts toward unit that is in the vertical position, enabling you to offload unit with ease.

Foot lever can be placed anywhere you want to keep operator out of field of movement. Operator moves the product to a position suited to him instead of having to walk around his work.

360S CAPABILITIES Door height up to 8,0” Door width 1’0” to 3’6” Jamb thickness up to 8’0” Support unit weight 200lbs Infeed height at horizontal position 40” 26

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

450

THE ORIGINAL FLOW THRU STOP STITCHER VERSATILE SAFE FEATURES 9-FOOT JAMB READY FAST - Processes up to 12 pieces/minute.

SIMPLE - Auto length and width detection minimize set-up and change over time.

pieces/minute

VERSATILE - Handles a wide variety of jamb lengths, widths, and thicknesses; square cut or mitred stops. 450 STANDARD FEATURES • Foot pedal activation • Mounts for standard capacity guns • Non-marking rubber power-feed wheels • Quick change material stop 450 OPTIONS • Heavy duty mounts for high capacity guns • Different reveal spacers

450 CAPABILITIES Jamb width 3-1/2” to 8” Jamb thickness 7/16” to 7/8” Stop width 1” to 2” Stop thickness 1/4” to 5/8” Reveal 1-7/16” & 1-13/16” (1-1/2” optional) Staple spacing: 2” from top and 3” from bottom of stop with 10-1/4” between staples or finish nails in standard mode. Adjustable mode allows for custom staple spacing. Average capacity: 12 cycles per minute (indicates consideration for operator and material handling efficiency per 8-hour day)

440S

Manual Stop Stitcher Cost-effective solution for low to mid-volume production of assembling stops to jambs

440S FEATURES • Foot pedal activated clamps to hold material in place • Adjustable gun mount for left or right-handed operator • Easily adjustable reference stops. • Includes Bostitch BT1855 brad nailer or Bostitch SX1838 staple gun 800-824-6242

440S SPECS Jamb width Jamb length Jamb thickness Stop width Stop length Stop thickness Reveal choices 530-879-3137

Pneumatic 3-1/2” to 10” up to 100” 3/8” to 3/4” 1” to 2” up to 100” 1/4 to 3/8” 1-7/16” 1-13/16”

2.8 CFM @ 90PSI Floor space req. (min) 2’-3”W x 9’6”L x 5’4”W Shipping Wt.

350lbs

NORFIELD MACHINERY

4800XY HIGE PRODUCTION DOOR LITE CUTTER ENGINEERED FOR YEARS OF USE INTERCHANGEABLE INDEX BARS AUTOMATED EDGE PREPARATION

4800XY STANDARD FEATURES • XY controls eliminate the need for templates when cutting square or rectangle door lites • Template holder for round or oval door lites • Adjustable RPM speed control accommodates both wood/fiberglass and metal cutting • Oscillating quill for greater bit life Removable index bars allow quick change between door lite sizes and design.

Cut non-rectangular door lites by using removable templates.

4800XY OPTIONS • Automated edge preparation • Waste bin • Dust collection systems • Spare parts and extra bit packages • Additional index bars 4800XY CAPABILITIES Door width 10” to 4’0” Door Height up to 8’0” Door thickness 1-3/8” to 2-1/4” Lock bore sizes 1-1/2” to 2-1/8” Lock backset 2-3/8” to 2-3/4” Faceplate Width up to 1-1/8” Faceplate Length up to 2-3/4” Electrical 208V 60Hz 230V 60Hz Pneumatic 5CFM @ 90 psi Shipping Wt. 3000lbs.

QUALITY - Designed to with stand the most demanding shop environment. VERSATILE - The 4800XY will machine doors and side lites with widths of 10” to 4’0” heights up to 8’0” and 1-3/8” to 2-1/4” hinge. FLEXIBLE - Able to process square, rectangle, round and oval door lites.

Automated edge prep. The optional edge prep (latch drilling and face plate mortising) is performed automatically when initiated on the control panel. Oscillating quill. Extend the life of your door lite bits by utilizing this standard feature. Door infeed. The 4800XY is capable of feeding doors from the left or right. Infeed height is set at the factory at either 33” or 40”. Side lites. The 4800XY can process side lites without lock prep. Cut up to a 6” lite in a 10” panel.

XY axis locks simplify’s lite cutting for square or rectangular door lites. Optional Waste bin

ACCURATE – Interchangeable index bars allows operator to change door lite design precisely.

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

3800 DOOR LITE MACHINE ENGINEERED FOR YEARS OF USE EFFICIENT - Process multiple doors with no handling of template; switch between several popular lite shapes with instant change-over. VERSATILE – Process an infinite variety of lite shapes in doors up to 8-0 without programming or adjusting machine. SPACE-SAVING - Small footprint; load doors from either end, or from the front. 3800 STANDARD FEATURES • Eight location clamping system grips door firmly • Adjustable RPM speed control accommodates both wood and metal cutting • Industrial air filter, lubricator, and regulator for long life • Three location clamping actuation • Neoprene clamp pads protect material from marring • Quick-change for 2-3/8” to 2-3/4” backsets 3800 OPTIONS • Overhead template system with clamps for quick change between light styles • Oscillating quill for cutting with a greater area of the bit and longer bit life • Faceplate routing with latch drilling • Automatic pop-up roller system for door transfer • Portable waste bin on wheels • Dust collection systems • Spare parts and bit packages • Industrial air filter, dryer and regulator

3800 CAPABILITIES Door height Door thickness Door width Lock bore sizes Lock backset Faceplate width Faceplate length

up to 8’0” 1-3/4” up to 4’0” 1-1/2” to 2-1/8” 2-3/8” to 2-3/4” Adjustable to 1-1/8” Adjustable to 2-1/2”

ERGONOMIC - Controls are on the front of the machine, easily accessible by the operator. Clamping. The 3800 uses 9 clamps during lite cutting and standard lock and latch boring (4 at each end plus lock template clamp). Multi point clamp system to ensure precise machining of doors.

Safety. During lite or lock cutting, the 3800 operator keeps both hands on the control handles. 8-ft Capable. Standard on the 3800. Change-over for doors from 6’6” to 8’0” requires no tools on the 3800. Left hand clamp arm moves freely in and out on linear bearings when clamps are not engaged.

Reference stops position the door to rout the faceplate, and to drill the lock, latch, and the deadbolt.

Centralized control panel allows the operator to perform multiple functions including latch, faceplate and lock prep.

800-824-6242

530-879-3137

Power edge prep. 3800 edge prep (latch drilling and faceplate mortising) is powered and controlled from panel on the lite cutter head. Door cut-off. The 3800 may also be used to cut down the height of a door by positioning the end of the door beyond the frame of the machine. Use the template clamps to clamp a straight edge (such as the end of a lite template) to the surface of the door. Then draw the lite cutter-head around the clamp arm to the “outside” of the machine and cut off the door.

NORFIELD MACHINERY

TIME FOLD SERIES Exterior Door Assembly Line ASSEMBLY MASTER TILT MASTER EFFICIENT- Designed to “fold time” and reduce costs by balancing labor and movement across entire assembly process. ERGONOMIC– Tool and material bins are placed where workers are placed.

Up to eight people can work side by side. “The Time Fold Series is configured so that up to eight people can work the assembly line to produce up to 300 doors per day. Two people at each station team up to create an efficient work flow throughout the prehanging process as the door unit moves down the line.”

SAFE– Air cylinders on the Tilt Master make the job of lifting doors safe, without operator fatigue. TIME FOLD SERIES CAPABILITIES Door Width 2’6” to 3’0” Door Height 6’8” to 7’0” Lock Bore Sizes 1-1/2” to 2-1/8” Door thickness, casing, brick molding, jamb width, height, and thickness are supported. ASSEMBLY PROCESS FOR A 3-STATION SYSTEM Station A • Pull door from stack/cart and place on station • Pull hinge, jamb and sweep • Install hinges to door and jamb • Install shipping clips to lock side door • Install sweep Station B • Pull head and strike jamb and sill • Staple side jambs to head jamb • Caulk side jambs for sill • Position sill and clamp • Staple side jamb to sill • Screw shipping clip to jamb Station C • Pull brick mold • Install brick mold • Install shipping brace to bottom of sill • Install instruction and product labels • Mark customer identification data • Place completed unit in shipping area or cart 30

TIME FOLD SERIES OPTIONS • Lite insertion module includes a padded table that easily lifts the light into the door cutout for assembly • Head/sill clamp module holds sill tightly for accurate side jamb stapling • Jamb supports hold jamb, improving installation of hinges to door and jamb (set of 4) • Air hose assemblies lets you add air tools as needed. • Connector brackets protect air connection to adjacent work stations • Hardware trays hold hinges, screws, etc., for easy access (set of 2) Lite Insertion Module Typical 3-Station System

www.norfield.com

Air manifold and conveyor wheel

Innovative Door Solutions

NORFIELD MACHINERY

EDM

EXTERIOR DOOR MACHINE DESIGNED FOR EXTERIOR DOOR ASSEMBLY Arm holds the jamb in place to easily secured the jamb to the door. EDM STANDARD FEATURES • Inserts door lites into doors • Attaches jambs and moulding • Used to assembles door frames • Tool trays surrounding the under edges of the EDM conveniently hold hardware and supplies • Raises and flips door to attach exterior jambs and assemble the door frame • Tilt arm raises door to vertical position for easy off loading

EDM CAPABILITIES Door width 2’6” to 3’0” Door Height 6’8” to 8’0” Door thickness 1-3/4” Electrical Pneumatic Floor space

110V 5CFM @ 90 psi 48” x 224”.

EDM effortlessly raises and flips the door in place.

8900

8900 STANDARD FEATURES • Quick setup using turret, which controls width for four settings while adjustable stop is used for fine tuning the fit of the plate • Will integrate into a Magnum System • Mortiser and faceplate router dust collection • Faceplate routing with square to face of door or on a 3° bevel — changeover time: 15 sec • Doors greater than 8’0” can be processed using a layout line system

DEEP POCKET MORTISING WITHOUT TEMPLATES EXTENDED FACEPLATE ROUTING RAISED MOLDING COMPATIBLE HIGH VOLUME WILL INTEGRATE INTO A MAGNUM SYSTEM

8900 CAPABILITIES Door Height 6’4” to 9’0” Thickness 1-3/8” to 21/4” Width no limit Pocket Length Depth Width

1” to 8” up to 6” 3/4” to 1-1/4”

Faceplate Length Depth Width

1/2” to 8’12” up to 3/8” 1” to 1-1/4”

800-824-6242

530-879-3137

Stop assembly is easily adjusted and scaled for quick set-ups. Setting up the centerline for mortises is easy. Faceplate mortiser doesn’t require the use of templates.To change the length of the faceplate mortise, simply adjust the lever to your preference.

NORFIELD MACHINERY

1120 Double End Trim Saw*

Shown without safety guards

DIFFERENCES FROM THE 1020 •12” saw blades for cutting material up to 4-1/2” wide • Traditional cutting of material from top down • Quick change for material sizes • New positive preset stop system • Improved dust collection • PLC controlled solenoid valves for improved reliability and service

24+

Cycles/min.

1120 CAPABILITIES Casing jamb and Brick Mold Length 1’6” to 8’0” Width to 4-1/2” Thickness 3/8” to 1-1/2” Undercut angle 0° to 15° for square end cuts Angle of cut 90° and 45° Average capacity 24 cycles per minute *Available Fall 2013

1020 Double End Trim Saw THE CLASSIC DOUBLE-END TRIM SAW SAFE - Safe operation as blades cycle up from inside the machine. EFFICIENT - Working height optimizes work flow and maximizes piece count before receiving cart is full. VERSATILE - Cuts (miter or square) can be compound/beveled up to 10° providing a snug fit for casing and drywall.

20+

COST EFFECTIVE - Process 20+ pieces per minutecutting reduces labor cost.

Cycles/min.

1020 STANDARD FEATURES • Hopper feeding for ease of use • Compound angle adjustments for variety of cuts •Industrial-quality 60-tooth carbide-tipped 10” saw blade • Adjustment switch for changing from 45° to 90° with ease 1020 OPTIONS • Kerfing of casing • Spare parts package • Dust collection system with vacuum 32

1020 CAPABILITIES Casing jamb and Brick Mold Length 1’6” to 8’0” Width to 3-1/2” Thickness 3/8” to 1-1/2” Undercut angle 0° to 15° for square end cuts 0° to 1° for miter cuts Angle of cut 90° and 45° Average capacity 24 cycles per minute

www.norfield.com

Innovative Door Solutions

NORFIELD MACHINERY

Prehangers Workbench Everything you need to fully machine and assemble a pre-hung door unit.

WORKBENCH STANDARD FEATURES • Tilting table top • Easily adjustable • Processes both interior and exterior doors and jambs • Hinge mortising and application, • Drilling of lock and latch hole • Faceplate mortise • Clamping of unit for squaring and stapling of door frames

Ergonomic tilting table top with clamps to hold doors and jambs in place.

WORKBENCH CAPABILITIES Door Width 1’0” - 4’0” Door Height 6’8” to 8’0” Door Thickness 1-3/8” to 2-1/4” Jamb Width Up to 10-1/2” Jamb Thickness 1/2” to 1-5/8” Hinge Size 3-1/2” to 5” Hinge Radius 1/4” to 5/8” Lockbore Backset 2-3/4” and 5” Faceplate Router Up to 1-1/4” x 2-3/4” Air 2CFM @ 90PSI Floor Space 5’W X 18’L Electrical Req 115V 60Hz @ 20AMP Approx Weight 260bs

Includes adjustable fixtures to ensure perfect and repeatable hinge mortises and spacing.

Completely assembles a prehung door easily on the prehangers workbench.

800-824-6242

530-879-3137

NORFIELD MACHINERY

Ballcatch Machine Low cost, stand alone solution for predrilling ballcatches FAST - Process 2 doors a minute. SIMPLE - Minimal footprint only requires 110v and 3/8” air line.

9'0"

2'0"

doors/minute

BALLCATCH STANDARD FEATURES • Quick change drill locator (no tools required) • Pneumatic door clamping w/ foot valve • Self centering drill guide (1-3/8” & 1-3/4”)

BALLCATCH CAPABILITIES Door width 1’0” to 4’0” Door Height 2’0” to 9’0” Door thickness 1-3/8” to 1-3/4” Ball catch drill dia 3/4”, 7/8”, 15/16”, 1” (Includes one bit)

BALLCATCH OPTIONS • 650 CFM Vacuum •Extra bits

1'-0"

4'0"

Electrical 115V 60hz @20 Amps Pneumatic less than 1.0CFM Floor space req. (min) 3’x8’ Shipping Wt. 300lbs. Vacuum connection 2”

Chop Saw cost effective and versatile solution for miter or square cuts for any casing material

SAW STANDARD FEATURES •Infinitely adjustable stop block up to 100” in length • Dust collection ready for operator safety • Simultaneous cutting of left and right-hand casing, as well as head casing • Easily broken down into smaller components for ease in shipping (Can ship UPS)

SAW CAPABILITIES Trim Length Up to 100” Trim Width Up to 6” Trim Thickness Up to 2” Floor Space 3’W X 10’L Electrical Req 120V 60Hz @ 15A Approx Weight 200lbs

www.norfield.com

Innovative Door Solutions

CASING ASSEMBLY MACHINES NORFIELD MACHINERY

CASING ASSEMBLY MACHINES

V-Nailer

Five separate channels for five different nail sizes.

USE FIVE DIFFERENT V-NAIL SIZES WITHOUT CHANGING THE DRIVER HEAD!

Mitre-Mite VN4+MP

efficiency by pre-assembling door casing.

This machine has been designed for door production shops with frequent changeovers. Its memory program technology is state-ofthe-art, allowing profile data for up to 1400 frames to be entered or downloaded from your computer. Adjustments are made automatically so production can resume immediately. V-nails can be driven or stacked in up to 10 positions per corner and will easily drive all types of wood, plastic or MDF. ITWVN4MP

Backnail frame casing with speed and precision, while adding support! The most reliable way to backnail frame casing is with a V-nailer! The unique shape of the V-Nail will actually pull the joint together, increasing the support. And these V-Nailers will speed-nail with greater precision than even the best operator can! With this new multichannel V-nailer, you can use five different V-nail sizes (5mm, 7mm, 10mm, 12mm, 15mm only) in as many as ten different positions along the casing joint. This is especially ideal in working with wide moldings and height variations. And, the MP Multichannel has a memory programmable capability that stores data for up to 1400 profiles. Automatically adjust for changes, then the precise production command will restart immediately. You’ll be able to join all types of wood, plastic, fiberglass, and MDF/ HDF easily and with precision every time.

Mitre-Mite Increase production

Shipping: 300 lbs. “Pulling Power” Vnails actually pull the corner joints together and make it stronger.

V-nailer Extension Arms 24-003

V-shaped nails pull the joint tighter and are almost invisible!

Mitre-Mite VN4E-3L

• Bar code scanner for next frame identification • Support table

This heavy-duty machine is designed to withstand years of use in a high production environment. It has a reinforced nail drive offering troublefree cycling, and heavy-duty air cylinders that keep your production line humming along with little or no maintenance. V-nails can be driven or stacked in up to three positions per corner. Clamping fixtures fit most profiles. Long stroke nail drive (5”) for assembling larger frames

ITWVN4MPMC

ITWVN4E3L

CUSTOMER PREFERRED OPTIONS Ask your Customer Service Rep for more information about these options:

Shipping: 300 lbs.

V-nailer Extension Arms 24-003

VN4+MP VN4E-3L

Shipping: 300 lbs. V-nailer heads (l. to r.): 15mm, 10mm, 7mm.

V-nailer Extension Arms 24-003

Need a mobile base for your V-Nailer? This heavy-duty mobile base is designed to remain stable while you move your machines or heavy loads from point to point. The lockable swivel casters are arranged on outriggers that allow the machine to sit as low as possible. Capacity: 1,300 lbs. WOO2058 Shipping: 49 lbs. 800-824-6242

530-879-3137

MATERIAL HANDLING

tilting door cart

inline DOOR accumulator

Maneuver heavy or awkward double doors with side lites or transoms with ease. Able to support even a 500 lbs. door unit. All four casters on the tilting door cart are on the ground for work; tilt forward on front caster to off-load the door unit. You won’t have to lift and filp the unit to work on both sides. Simply lean it against the cart to get at the other side. Sturdy, well poistioned handle makes it easy to tilt.

Keep doors safe and at-hand during the assembly process! Most shops will place it at the end of the Magnum line in preparation for moving onto the Assembly table when it is ready. Call your rep now! dimensions: 37”L x 31.75”W x 66”H

dimensions: 60”W x 87.5”H x 26”D Adjustable height to 110”

500-201 Shipping: 54 lbs. (Because of drop ship status this product does not ship free freight)

6450-900 Shipping: 120 lbs. (Because of drop ship status this product does not ship free freight)

large door cart • Six wheels, giving you more control of the cart • Heavy duty base, long lasting • Base top made of 3/4” plywood secured with heavy duty bolts. • Removable handle slips into square holes and are firmly bolted into place. • Transfers interior or exterior doors • Supports up to 3600 lbs.

dimensions: 8’ L x 3’ W x 10.5” H Base with one handle: 500-103 Additional handle: 500-109

door/window assembly table

Shipping: 200 lbs. (Because of drop ship status this product does not ship free freight)

This rugged assembly bench is known for its stamina under years of use. The bench comes fully assembled with a work platform and shelf below. You’ll never need to buy another bench again! dimensions: 7’L x 37”H x 44”W 500-501

Shipping: 310 lbs.

(Because of drop ship status this product does not ship free freight)

FOR HARD-WORKING SHOPS Need a floor truck that can withstand years of heavyduty use? These trucks are built tough enough to move 2500 lbs. of material with ease. Solid hardwood construction and heavy-guage steel work together as a force to reckon with! Phenolic wheels resist shock, are nonsparking, and will not degrade from contact with floor grease or oil. Swivel wheels operate continuously from -50 degrees to 260 degrees for making tight aisle turns.

www.norfield.com

Order the Floor Truck (left) or the Swivel Truck (right) with either 36” or 42” removable corner supports (6” of which nest in the corner brackets). Swivel Truck castors are precision built with two perfectly aligned swivel raceways. Base units in larger sizes can be special ordered.

dimensions

Shippping

AMIC2748 AMIC3248 AMIB2748 AMIB3248

27” x 48” 32” x 48” 27” x 48” 32” x 48”

104 lbs 122 lbs 104 lbs 122 lbs

Floor Truck Floor Truck Swivel Truck Swivel Truck

Innovative Door Solutions

4 Corner Supports AMIS36 36” high AMIS48 48” high

MATERIAL HANDLING

5-in-1 material handling system Get your material handling issues under control the easy way. Order as many bases as you need to cover every station, then custom configure them by slipping handles, rails, racks or a cage into the slots and quickly securing them with bolts. Each finished base comes with four heavy-duty ball-bearing castors chosen for their ability to glide smoothly even over rough flooring. If you prefer a six-wheel base, specify that option when you order. Handles turn the base into a general handling cart. But any other finish option can be added for more specific applications. Whether you grab your jamb and casing stock vertically or horizontally, you can design a rack to simplify the process and keep the stock organized. Second shift grabs stock another way? Your operators will appreciate being able to work in the way that is most comfortable for them. And you’ll reduce operator fatigue and injury. With the stock cage, shorty stock for headers, sills and head casings can be organized to the nth degree. Workers can pull the stock they’re looking for from either side of the cage…order a single cage for two operators! We put the same engineering into these racks as we do all our machinery components. That’s why you won’t find miters or ground welds that can be a source of weakness and potential failure. In fact, some may say these carts are overbuilt. But we know you are expecting years of hard use on all your material handling equipment, and now you can get it. Call us today to order a fleet of Universal Carts! You’ll see an improvement in your workflow and the bottom line!

as shown above DUAL SIDE RAILS only: 500-106

Universal Base with Single Handle

Height from base: 42” Shipping: 56 lbs. (Because of drop ship status this product does not ship free freight)

as shown above VERTICAL STOCK RACK only: 500-105 Height from base: 54”

Shipping: 76 lbs.

(Because of drop ship status this product does not ship free freight)

AS SHOWN ONLY 4-WHEEL UNIVERSAL BASE 500-101 Shipping: 142 lbs.

6-WHEEL UNIVERSAL BASE 500-102 Shipping: 142 lbs.

SINGLE HANDLE 500-108 Height from base: 48” Shipping: 33 lbs.

UNIVERSAL BASE SPECS 36” w. x 72” l. x 12” h. Load rating: 600 lbs. per wheel Castors: 2” w. x 6” dia., ball-bearing (Because of drop ship status this product does not ship free freight)

as shown above

HORIZONTAL STOCK RACK only 500-104

STOCK CAGE only 500-107

Height from base: 60”

Shipping: 103 lbs.

(Because of drop ship status this product does not ship free freight)

800-824-6242

530-879-3137

Height from base: 54”

Shipping: 160 lbs.

(Because of drop ship status this product does not ship free freight)

MATERIAL HANDLING

Door Tote

Safely move extra tall doors!

Handle expands to accommodate tall doors!

Save time, money, and accidents by moving doors with the use of our door tote. The Door Tote will accommodate doors up to 1 3/4” wide. Equipped with pneumatic wheels for easy mobility. Holder portion is carpet lined to protect door, and the handle breaks down into three pieces for easy storage and transportation. maj100

Masterline “Door Dolly”

An economical reason to stop lifting doors by hand! Make life easier for yourself. You’ll avoid damaging your doors and you’ll be making every effort to save your employees’ backs. And, the more you buy, the more you save! • Maximum door thickness 1-3/4” • Use as a horizontal or vertical door stand • 200 lb. capacity

Lower it to the ground to finish work on the door.

MFG76410 Shipping: 35 lbs.

Masterline “Door Dude” • For pre-hung doors with or without brick mould installed. • Maximum jamb width 6-9/16". • 200 lb. capacity • Great for shop or job site. MFG7705 Because of drop ship status, this product does not ship free freight. Shipping: 42 lbs.

Masterline DOUBLE CLAMP Door Holder

You can’t find a tougher door holder than this! Made of welded tube steel, this is the most heavy duty holder on the market. Firmly supports heavy doors for mortising, drilling, planing, and other processes. Holds doors up to 2-1/4” thick with a simple one-foot pedal operation, which activates clamping mechanisms on both sides, leaving your hands free for working. Mfg200 Shipping: 33 lbs. Assembly Required.

www.norfield.com

Innovative Door Solutions

MATERIAL HANDLING

The Door Dolly

Hang doors in half the time...by yourself! This exciting and versatile new tool prevails over any other tool existing in the construction market, and is perfect for either new construction or extensive restoration projects. Hang 1 or 100 doors in half the time, and move granite or 4X8 plywood by yourself. No need for a crew, when one man can now do the job. No need for an extra pair of hands. Finally a low cost device which makes transporting and installing doors easier. The Door Dolly will hold a door securely in a horizontal position while hinges are mortised and installed. Then, it allows you to swing the door up to a vertical position while hinge pins are installed on the door jamb. Afterwards, simply roll the door into place for a final installation and adjustment. Heavy gauge aluminum construction and easy clamping devices protect the door from damage while holding it securely in place. Easy, quick release feature when done.

The Door Dolly rolls into vertical position without unclasping to install hinge pins on the jamb.

• Constructed of heavy gauge aluminum, durable and sturdy enough to install even the heaviest metal fire doors. • Securely supports the door horizontally while hinges are mortised and installed. •Easy clamping devices with a quick-release feature hold the door for you. No need for an extra pair of hands. • Protective rubberized padding on clamping devices protect even the most expensive solid wood doors from damage. •The Door Dolly handle telescopes and collapses for installation support and easy storage. • Use the Door Dolly to transport and support drywall, 4X8 plywood, even granite. • The Door Dolly is affordably priced, a one time investment for many years of use. WDG-2

Clamping device has quick-release feature

Protective padding

Shipping: 24 lbs.

The Door Bench

Stand comes with center tool box.

Great for your shop or in the field! Here’s a super product that our customers just can’t seem to live without. Although it weighs only 32 lbs., the Door Bench supports the weight of your tools, and a door, without shifting bending or buckling. It is ideal for edge finishing, routing and hardware installation. RUS01 Tools sold separately. Because of drop ship status, this product does not ship free freight. Shipping: 57 lbs. Holds door in place for routing and installation of hardware.

800-824-6242

530-879-3137

MACHINE UPGRADE KITS

MACHINE UPGRADE KITS FOR OLDER NORFIELD MACHINERY 450

450 QUICK CHANGE MATERIAL STOP KIT

This kit improves the strength, reliability, and functionality of the 450 stop system. It virtually eliminates breakage due to repeated impact. It makes it possible to accurately position mitered stop on heads. This system also incorporates a quick change arm that makes it possible for the operator to change the setup of the machine in under a minute. This kit also makes it easy to run multiple types of jamb and stop combinations with a minimum of change over time. 26-5804-00 450 SIDE JAMB REFERENCE KIT

The 450 holds the stop a fixed distance from the edge of the jamb as the jamb is processed through the machine. The jamb and the stop are held only in a short area near the nailer. This is to allow for some curvature of the jamb without effecting the position of the stop. As a result it is easy for the operator to position the jamb incorrectly. This kit gives the operator a positive location to locate the edge of the jamb that is farther from the nailer. This helps the operator correctly position the jamb, and then when the cycle is started the side stop is retracted allowing for the curvature of the jamb. 26-5805-00

250M

250M DEWALT DW616 ROUTER UPGRADE

The early 250M used a Black & Decker or DeWalt motor that is no longer available. The motor that is currently available from DeWalt is longer and will not fit the machine as built. This kit converts the early 250M strike routers to use the DeWalt DW616 router motor. 26-0206-00 SR-2102M & Below 26-0206-01 SR-2103M & Above

4000/5000 MC

4000/5000 DEWALT 616 BUTT ROUTER UPGRADE

The early 4000 and 5000 machines used a black & Decker or DeWalt motor that is no longer available. The motor that is currently available from DeWalt has a different depth adjustment and will not work properly is these machines as built. This kit converts the early 4000 and 5000 machines to use the DeWalt DW616 router motor. 26-5009-00 40

www.norfield.com

Innovative Door Solutions

MACHINE UPGRADE KITS

MAGNUM

MAGNUM DEWALT 616 ROUTER UPGRADE

The early Magnum machines used a Black & Decker or DeWalt motor that is no longer available. The motor that is currently available from DeWalt has a different depth adjustment and will not work properly in these machines as built. This kit converts the early Magnum and Pro butt router assemblies to use the DeWalt DW616 router motor. 26-0036-00 Revisions 0-6 26-0036-01 Revision 7 For all Magnum95/Signature Series through Serial Number DJ2516-95 26-6811-00 SN DJ2001 to DJ2516

MAGNUM SCALED INDEX BAR

This kit is for Magnums serial number DJ2001 and above. When machining doors to match an existing frame the most time consuming part of the job is laying out the locations for the lock height and the hinges. The scaled index bar allows for direct reading of the lock height and hinge locations by utilizing three scales. One scale for the lock location and two scales for the hinge locations. There is no longer any need to layout the door. The operator only needs to know the distance from the top of the door to the top of each hinge location. The scaled index bar fits in the same location as the standard quick change index bar. This bar can be installed and removed as easily as any other index bar. 26-6804-00 without 9’0” extensions 26-6808-00 with 9’0” extensions

MAGNUM UN-LOADER TURNTABLE KIT

This information refers to the installation and setup of the Norfield Magnum Door Un-loader Turntable option. When the door has been tilted to the horizontal position the turntable allows the door to be turned around for handling, or it can be fed off in a different direction. 26-6806-00 MAGNUM LATCH DRILL CYLINDER UPGRADE KIT

This kit addresses reliability issues with the latch drill cylinders installed on machines from serial number DJ2201-95 through DJ2540-95. The new cylinder improves the drill feed speed adjustment accuracy and ensures consistent operation. 26-6810-00

MAGNUM BACKSET CRANK UPGRADE KIT

This kit is for magnums serial number DJ2001-95 through DJ2853-95. The backset adjuster on this series Magnum was designed to be used “Occasionally”. I.E. Once or twice a month. When the backset crank is used “Occasionally” it will last a very long time. Some customers need to adjust the backset several times a day. When it is used this often the threads on the backset crank will wear out prematurely. This kit upgrades the backset crank assembly so that it will handle the rigors of daily adjustment. 26-6814-00 800-824-6242

530-879-3137

SAFETY KITS

SAFETY KITS 250M

250M DUST COLLECTION KIT WITHOUT VACUUM

This kit is for all 250M with serial number SR-1850 and above. The cutting bit on a 250M is fairly exposed. This kit, even though it was intended to add vacuum to the machine, provides additional guarding around the bit. 26-0203-00

1020 DOUBLE END TRIM SAW 1020 FILTER, REGULATOR, LUBRICATOR WITH LOCK OUT VALVE

This kit is for all 1020s that do not already have a lockout valve. Many of the early 1020s were built before the shut off lock out valve was required on the incoming air line. The lock out valve not only blocks all incoming air it also drains all the air from the system. This relieves all stored energy from the air system. This kit will upgrade the air preparation system on the 1020 to include a lock out device and the necessary filtration and lubrication to maintain the air quality within the 1020. 26-0611-00 1020 SAW GUARD KIT

This kit is for all 1020s serial number TS-1778 and below. This series saw did not have a guard on the bottom of the blade. It is possible, when the machine is not cutting trim, to touch the blade with your hand. This kit provides a set of guards that cover that access point and make it very difficult to reach the blade. 26-0615-00

3800

3800 FILTER, REGULATOR, LUBRICATOR WITH LOCK OUT VALVE

This kit is for all 3800s that do not already have a lockout valve. Many of the early 3800s were built before the shut off lock out valve was required on the incoming air line. The lock out valve not only blocks all incoming air it also drains all the air from the system. This relieves all stored energy from the air system. This kit will upgrade the air preparation system on the 3800 to include a lock out device and the necessary filtration and lubrication to maintain the air quality within the 3800. 26-3807-00

5200

5200 CHAIN SLACK DETECTION

This kit is for 5200s serial number LM-5228 through LM-5272. The 5200 feed table and de-stacker table assemblies can sometimes get hung up and the drive would continue to feed the drive chains over the top. The chains could get slack by as much as 6â&#x20AC;&#x2122; before the assembly would come loose and fall. With serial number LM-5273 a system was added that would shut down the machine if the chains became slack. This kit adds this functionality to the machines in the affected serial number range. 26-5209-00 42

www.norfield.com

Innovative Door Solutions

SERVICE KITS

MAGNUM

PRE-95 MAGNUM FLITER, REGULATOR, LUBRICATOR WITH LOCK OUT VALVE This kit is for all Magnum and Pro models with a serial number of DJ1999 and lower. Many of the early Magnums were built before the shut off lock out valve was required on the incoming air line. The lock out valve not only blocks all incoming air it also drains all the air from the system. This relieves all stored energy from the air system. This kit will upgrade the air preparation system on the Magnum to include a lock out device and the necessary filtration and lubrication to maintain the air quality within the Magnum. 26-0008-01 PRE-95 MAGNUM CUTTER HEAD GUARD This kit is for all Magnum and Pro models with serial number of DJ1999 and lower. The guarding on this series Magnum left the top of the cutter head exposed. This made it possible to drop things into the rotating cutter head. This kit provides a hinged guard above the cutter head that drastically reduces the risk of objects falling into it. 26-0032-00 PRE-95 MAGNUM ELEVATOR MOTOR UPGRADE KIT This kit is for all Magnum and Pro models with a serial number of DJ-1999 and lower. The elevator motor used on this series Magnum was changed by the manufacturer about 10 years ago. The new style motor is not strong enough to support the top section of a Magnum. When the new style motor is used as an elevator motor for a Magnum, the top section will fall. This kit contains a larger motor that will support the top section of a Magnum. Because the motor is longer it must be mounted differently. 26-0033-00 95 MAGNUM CUTTER HEAD GUARD This kit is for all Magnum models with a serial number of DJ-2001 through DJ-2199. The guarding on this series Magnum left the top of the cutter head exposed. This made it possible to drop things into the rotating cutter head. This kit provides a hinged guard above the cutter head that drastically reduces the risk of objects falling into it. This guard is standard on the Signature Series Magnum. 26-6802-00 95/SIGNATURE MAGNUM KEYED E-STOP REPLACEMENT KIT This kit is for all Magnum models with a serial number of DJ-2001 through DJ-2673. The Machines in the affected serial number range used a keyed e-stop switch. These switches were either the S&S or the AB E-series. Both of these have been discontinued by the manufacturer. With serial number DJ-2674 the control panel was changed and the keyed e-stop was no longer required. This kit replaces the e-stop switch with the AB F-series keyed switch. 26-6816-00

800-824-6242

530-879-3137

Need bits or parts for your machine?

Call Norfield Tools and Supply at 1-800-824-6242 or visit the website at www.norfield.com

PRESORTED STANDARD US POSTAGE

PAID KENT OH PERMIT 15

725 Entler Ave, Chico CA 95928

CUSTOMER SERVICE NUMBERS

Machine Sales Fax (530) 879-3141

Call Toll-Free (800) 824-6242 Or (530) 879-3137

Technical Service Fax (530) 879-3191

Repairs/Returns Address 725 Entler Ave, Chico, CA 95928

Service E-Mail support@norfield.com

Mailing Address P.O. Box 459, Chico, CA 95927

General Inquiries E-Mail Norfield@norfield.com

Manufacturing Address 725 Entler, Chico, CA 95928

Tools & Supplies Sales Fax (530) 879-3140

Web www.norfield.com