Novosk metal threaded insert for plastic by www.novosk.com

fl-~1*'~'~41f~R0 RJ ~NOVOSK NOVOSKAPS

GLOBAL ASSEMBLY SOLUTIONS

ABOUT US

is a company dedicated to precision manufacturing. Started in 2003 as a small workshop, we have been grown into a company with manufacturing capability such as auto-lathe turning, CNC machining, Screw heading, Injection molding, Stamping as well as assembling. Up to now, we have 4 factories distributed in Shenzhen, Huizhou, Wuxi and Suzhou and Taichung, with more than 10,000sqm of production area, 500 workers and about 300 machine tools of different functions. Our products fall into two big lines: OEM Products and Factory Standard Product. OEM products including all kinds of turning parts, CNC

machining parts, Screws, plastics and sheet metals. We have setup many Factory standard Product Lines: •Threaded Inserts for Plastic •Self-tapping Inserts for Metals • Fasteners for Sheet Metal •Wire Thread Insert •Rivet Nut •Miniature Screws Our state-of-the-art manufacturing capability, strict QC system and professional sales teams and the spirits of "pursuing perfection" enable us to have the opportunities to cooperate with many famous OEMs and subcontractors in automobile, medical, telecommunication, plastic and metal processing and electronic industries around the world.

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THREADED INSERTS FOR PLASlilCS Continuous accumulation on techniques and production exprerience naturally ca ll out o ur own product standards. Those standard products are to be installed by heat staking, ultrasonic, injection molding or cold press-in. TYPES Quik-Tek

Soni-Tek

Mini-Tek

Taper-Set

Spi-Tek

Bol-Tek

lnmold-Tek

Fin-Set

EZ-Loc

Exp-Loe

Em-Tek

Tap-Tek

Multi-Barb

St-Knurl

a D m IID m [9]

â&#x20AC;˘m == ~ ~

= [ill e

Features The most popular inserts for thermoplastics which can be installed by he at or ultrason ic meth od. It features opposite angled helical knurls to achieve optimal balance of hightorque and pu ll-ou t resistance .

Features Featured of symmetrical outline. it removes the needs of orientation before installation thu s greatly in crease th e productivity. Opposite knurls combined with multiple undercut makes it a good choice for after-molding insertion .

Features Specially designed for small screws. this mini-version of Ultra-Tek inserts is widely used in small plastic housin gs of cell phone. PMP. PS and other small electronic devices. It hason ly metri c th read ranging from M1 .0 to M2.5.

Features A taper insert designed for tapered plastic hole. Easy to align an d i nstall using heat and ultrason ic meth od , the opposite knurls and inverse vane(s) ensures high torque and pull-out performance . Features Similar to Taper-Set but with a straight knurl band on one end. this in sert is used in 8Â° hol e. It is avail abl e of sh ort and long version for different holes depth and pull-out performances. Features A tapered insert for 8Â° taper hole. easy to install by heat staking. A large area of diam ond knurling ensures high torque and pull-out performance. The straight knurls again improve th e torque resista nce.

Features A blind-end inserts used for in-molding technology. With one end closed, th e resin intrusion can be avoi d. It also can be used for after-molding installation due to the cute design of th e open en d (works as guidin g pilot ).

Features The Fin-set insert features many inverse fins to provide high pu ll- out resistance for most of the thermoplasti cs while the straight knurls response to high torque performance. It can be eas ily installed by simple press.

Features A press-in insert with knurls. parallel fins and slots provides high level of torque and pu ll-ou t perform ance. The slot brings a screw -locking feature to the soft and less hard plastics.

. .~

Features It is a press-in insert used for hard thermosetting plastics. The diamond knurls offers maximu m fri cti on surface and minimum depth of penetration. The slot produces a expansion featu re to ste adily lock th e insert to plastic hole.

Features A fluted insert for heat or ultrasonic installation. The specially manufactu red fl utes greatly improve th e torque resistance and the stepped vanes provide tight holding against the pull- ou t force.

Features The insert is designed and manufactured with three cutting flutes whi ch provides self-tap pin g fun cti on an d the storage of swarf. It is applicable to a range of thermoplastics and thermosetting pl astics wh en the h ole an d exte rnal thread precisely controlled. Features This insert combines the inverse vanes with unique barbs on the vanes to produce high pu ll-out resistance as well as good torque performance. The bards allows good flow of plastic durin g heat or ultrason ic in stallation. It can also be used by pressing intothe formed or drilled holes for flexible pl astic materials . Features This insert features very simple structure thus the manufacturing cost is low. It is an id eal choice molding for its good performance-price ratio.

mJBtm it*ft!: Threaded Inserts for Plastics

Quik-Tek Inserts

Features •Opposite helical knurl bands provide balanced high torque and high pull-out performance •Suitable to direct heat or ultrasonic installation •Self-aligning pilot design •Basic version as well as head version and stud versions available

0~~+

Model: QT

L+1mr min.

l88lj Thru or Blin d Hole. Taper<1°

~ l~l,J, ~'- l

1~+

Model: QTH

Yi__

Model: QTS

Model: QTHS

ISO METRIC /unit: mm Insert Length L

Thread Size

Stud Lengths

M2 M2.5

4.0 5.7

2.5 4.0

3.0

5.7

4.0

4.8

M3.5

7.1

5.0

M4 M5

8.1 9.5

4.0 5.8

4.8

5 5

6.8

9.5

12.7

M10 M12

12.7 15.9

5 5

5.8

6 6

Head Height T

Head 02

Insert 01

Pil ot End p

Rec. Hole Size H -0.00/+0 .10

Min. Wall Thickne ss

3.6 4.6

3.1 3.9

3.2 4.0

1.3 1.6

8 8

10 10

12 12

14 14

16 16

18 18

20 20

25 25

0.53 0.61

4.8 5.5

0.61

5.5

4.6

3.9

4.0

1.6

0.76

6.4

5.4

4.7

4.8

1.8

6 6

8 8

10 10

12 12

14 14

16 16

18 18

20 20

25 25

0.91 1.09

7.1 7.9

6.3 7.1

5.5 6.3

5.6 6.4

2.1 2.6

1.35

9.5

8.7

7.9

8.0

3.3

1.35

11.1

10.2

9.5

9.6

4.5

5 5

6 6

8 8

10 10

12 12

14 14

16 16

18 18

20 20

25 25

1.60 2.00

14.0 19.0

12.6 16.7

11.8 15.8

11.9 16.0

6.0 8.0

Head Height T

Head 02

Insert 01

Pil ot End p

Rec. Hole Size H

Min. Wall Thickne ss

-.001+. 04

.116 .141

.095 .1 23

.1 00 .126

.051 .051

UNIFIED /unit:inch Insert Length L

Thread Size

Stud Lengths

0-80 2-56

.125 .157

3/16 3/16

1/4 1/4

5/16 5/16

3/8 3/8

7/16 7/16

1/2 1/2

5/8 5/8

3/4 3/4

718 718

1 1

.100

.125

4-40

.226

.096

.140

.021

.1 87

.170

3/16

1/4

5/16

3/8

7/16

1/2

5/8

3/4

718

.024

.21 8

6-32

.281

.150

.226

.1 81

.154

.157

.063

.250

3/16

1/4

5/16

3/8

7/16

1/2

5/8

3/4

718

.030

.250

.21 4

.1 85

.1 89

8-32 1G-24

.321 .375

.185 .250

.250

.071

3/16 3/16

1/4 1/4

5/16 5/16

3/8 3/8

7/16 7/16

1/2 1/2

5/8 5/8

3/4 3/4

718 718

1 1

.036 .043

.281 .31 2

.248 .278

.218 .249

.220 .252

.083 .1 02

1G-32

.375

.226

.250

3/16

1/4

5/16

3/8

7/16

1/2

5/8

3/4

718

.043

.31 2

.278

.249

.252

.1 02

1/4-20

.500

.250

3/16

1/4

5/16

3/8

7/16

1/2

5/8

3/4

718

.053

.375

.341

.312

.315

.130

1/4-28 5/16-18

.500 .500

3/16 3/16

1/4 1/4

5/16 5/16

3/8 3/8

7/16 7/16

1/2 1/2

5/8 5/8

3/4 3/4

718 718

1 1

.053 .053

.375 .437

.341 .403

.312 .374

.315 .378

.130 .1 77

5/16-24

.500

3/16

1/4

5/16

3/8

7/16

1/2

5/8

3/4

718

.053

.437

.403

.374

.378

.1 77

3/8-16

.500

3/16

1/4

5/16

3/8

7/16

1/2

5/8

3/4

718

.063

.551

.494

.465

.469

.236

3/8-24 1/B-NPT

.500 .625

3/16 3/16

1/4 1/4

5/16 5/16

3/8 3/8

7/16 7/16

1/2 1/2

5/8 5/8

3/4 3/4

718 718

1 1

.063

.551

.494 479

.465 .450

.469 .453

.236 .236

1/2

.625

3/16

1/4

5/16

3/8

7/16

1/2

5/8

3/4

718

.079

.748

.657

.622

.'630

.315

Standard Material: Brass JIS 3604. Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-(Stud Length)-Material QT-M2.5x5.7-B

Quik-Tek Insert. M2.5x5.7mm. Brass

QTH-M2.5x5.7-B

Quik-Tek Insert with Head. M2.5x5. ?mm. Brass

QTS-M2.5x5.7-5.0-B

Quik-Tek Insert with 5.0mm stud. M2.5x5. ?mm. Brass

QTHS-M2.5x5.7-5.0-B

Quik-Tek Insert with Head and 5.0mm Stud. M2.5x5.7mm. Brass

- j -

mJBtm it*ft!: Threaded Inserts for Plastics

Soni-Tek Inserts

Y:i..

Features •Opposite helical knurl bands and multiple grooves ensure very high torque and pull-out performance •Symmetrical outline, thus very convenient to install by automation or hand •Self-aligning pilot design •Basic version as well as stud versions available

I-

T r

L+1mj min.

~ Thru or Blind Hole. Ta per<1°

iM++ Model: STS

Model: ST

ISO METRIC /unit:mm

Insert Length L

Thread Size M2 M2.5 M3 M3.5 M4 MS M6 MS M10 M12

4.0 5.7 5.7 7.1 8.1 9.5 12.7 12.7 12.7 15.9

stud Lengths

4.8

5.8

3.0 4.0 4.0 5.0 4.0 5.8 6.8

9.5

4.8

5 5 5 5 5 5 5 5 5 5

6 6 6 6 6 6 6 6 6 6

8 8 8 8 8 8 8 8 8 8

10 10 10 10 10 10 10 10 10 10

12 12 12 12 12 12 12 12 12 12

14 14 14 14 14 14 14 14 14 14

16 16 16 16 16 16 16 16 16 16

18 18 18 18 18 18 18 18 18 18

20 20 20 20 20 20 20 20 20 20

25 25 25 25 25 25 25 25 25 25

Insert D1

Pilot End

Rec. Hole Size H -0.00/+0.10

3.5 4.4 4.4 5.2 6.1 6.8 8.5 10.0 12.3 16.3

3.2 4.0 4.0 4.8 5.6 6.4 8.0 9.6 11.9 16.0

Insert D1

Pilot End

Rec. Hole Size H -.00/ +. 04

.137 .174 .205 .239 .269 .269 .333 .333 .394 .394 .485 .485 .643

.123 .1 54 .185 .218 .249 .249 .312 .312 .374 .374 .465 .465 .622

.125 .157 .1 89 .220 .252 .252 .3 15 .3 15 .378 .378 .469 .469 .630

Min. VI/all Thickness

1.3 1.6 1.6 1.8 2.1 2.6 3.3 4.5 6.0 8.0

UNIFIED /unit:inch

Insert Length L

Thread Size 2-56 4-40 6-32 8-32 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 1/2

.155 .224 .279 .319 .373 .373 .498 .498 .498 .498 .498 .498 .626

.118 .157 .197 .157 .228 .228 .269 .269

stud Lengths

188

.228

.188

.374 .374

3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16

3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8

7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16 7/16

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8

3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8

Standard Material: Brass JIS 3604, Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-(Stud Length)-Material ST-256x155-B

Soni-Tek Insert. 2-56x.155inch. Brass

STS-256x155-1/4-B

Quik-Tek Insert with Y. inch stud, 2-56x.155inch. Brass

- 'I -

1 1 1 1 1 1 1 1 1 1 1 1 1

Min. VI/all Thickness

.051 .063 .071 .083 .102 .102 .130 .130 .177 .177 .236 .236 .315

mJBtm it*ft!: Threaded Inserts for Plastics

Mini-Tek Inserts

AVOID ULTRASON IC INSTAL LATI ON !!!

Features •Mini version of Soni-Tek insert •Mainly used in housing of mobile phone, notebook and small electric devices •Thread ranges from M1 to M2.5 •Heat staking installation is required •Basic version as well as head version and stud versions available

:t:L_

I T I

I I

L+1mL min.

I I

~ Thru or Blind Hole. Tap er<1°

Model: MT

Model: MTH

ISO METRIC /unit:mm Insert Length L

Thread Size

Head Height T

Head 02

Insert 01

Rec . Hole Size H -0.00/+0 .1 0

Pilot End

Min. W all Thi ckness

2.5

2.10

1.70

1.75

0.70

M1.2

2.5

2.10

1.70

1.75

0.70

M1 .4

3.0

0.40

3.0

2.50

2.1 0

2.1 5

0.80

M1.6

3.0

2.5

2.2

2.0

0.40

3.0

2.50

2.1 0

2.1 5

0.80

3.0

0.40

3.5

3.00

2. 60

2.65

0.80

M2.5

4.0

0.40

4.0

3.65

3.1 5

3 .20

1.00

Standard Material: Brass JIS 3604. Stainless steel or Aluminum available upon request.

Model Code-Thread size x Insert Length-Material MT-M1x2.5-B

Mini-Tek Insert. M1x2.5mm. Brass

MTH-M1 x2.5-B

Mini-Tek Insert with Head. M1 x2.5mm. Brass

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mJBtm it*ft!: Threaded Inserts for Plastics

Taper-Set Inserts

Features •Opposite helical knurl bands combine with the inverse vane(s) to offer super performance •Suitable to direct heat or ultrasonic installation into a 8 degree tapered hole •Flange of one end prevents escapes of plastics •Short version (single vane) and Long version (Double vanes) available

0L I

I I

I ~

1mm min.

Thru or Blind Hole. Tap er 8°

JP _l --

~! L

Model: TSS

Model: TS L

ISO METRIC /unit:mm Long Version Thread Size

Insert Length L

M2.5 M3

Pilot End

Short Version

Rec. Hole Size Insert Length +/-0.13 L H1 H2

Pilot End

Rec . Hol e Size - 0.00/+0.1 0 H1 H2

Insert 01

Min. Wall Thi ckness

5.56

3.79

4.04

3.58

3.43

3.99

4.04

3.89

4.37

5.56

3.79

4.04

3.58

3.43

3.99

4.04

3.89

4.37

2.4

6.35

4.83

5.23

4.70

3.81

5.16

5.23

5.05

5.5 6

3.0

2.4

M3.5

6.35

4.83

5.23

4.70

3.81

5.16

5.23

5.05

5.5 6

3.0

7.92

5.41

5.94

5.28

4.70

5.84

5.94

5.74

6.35

3.4

9.53

6.38

7.03

6.25

5.72

6.91

7.03

6.7 8

7.54

3.9

11.10

7.16

8.00

7.06

6.71

7.83

8.00

7.70

8.33

4.4

12.70

8.43

9.22

8.15

7.62

8.99

9.22

8.86

9.5 2

4.9

14.27

10.31

11.38

10.19

8.51

11 .15

11.38

10.95

11. 91

6.2

UNIFIED /unit:inch Long Version Thread Size

Insert Length L

Pilot End

Short Version

Rec. Hole Size Insert Length +/-.005 L H1 H2

Pilot End

Rec. Hole Size +/-. 005 H1 H2

Insert 01

Min. Wall Thickness

0-80

.188

.115

.123

.107

.115

.123

.1 23

.11 8

.141

2-56

.188

.115

.123

.107

.115

.123

.1 23

.11 8

.141

.080

4-40

.219

.149

.159

.141

.135

.157

.1 59

.1 53

.1 72

.093

.080

6-32

.250

.190

.206

.185

.150

.203

.206

.1 99

.21 9

.11 6

8-32

.312

.213

.234

.208

.185

.230

.234

.226

.250

.1 33

10-24

.375

.251

.277

.246

.225

.272

.277

.267

.297

.1 59

10-32

.375

.251

.277

.246

.225

.272

.277

.267

.297

.1 59

1/4-20

.500

.332

.363

.321

.300

.354

.363

.349

.375

.1 94

1/4-28

.500

.332

.363

.321

.300

.354

.363

.349

.375

.1 94

5/16-18

.562

.406

.448

.401

.335

.439

.448

.431

.469

.245

3/8-16

.625

.493

.540

.488

.375

.532

.540

.523

.563

.293

Standard Material: Brass JIS 3604. Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-Material TSL-M3x5.56-B

Taper-Set Insert Long Version. M3x5.56mm. Brass

TSS-3/816x625-B

Taper-Set Insert Short Version. 3/8-16x.625inch. Brass

mJBtm it*ft!: Threaded Inserts for Plastics

Spi-Tek Inserts

Features •It features a combination of straight knurls, angled helical knurls and inverse vane(s) •Suitable to direct heat or ultrasonic installation in 8 degree tapered hole •It has one vane version and two vanes version as well as headed version

~ 1mm min.I Thru or Blind Hole . Taper 8°

JP0b1

I l

Model: ST1

0Qrn!

L Model: ST2H

Model: ST2

ISO METRIC /unit:mm Long Version Thread Size

Short Version

Insert Length L

Head Height T

Head 02

Insert 01

Rec. Hole Size H -0.00/+0.10

Insert Length L

In sert 01

Pilot End

Rec. Hole S ize H -0.00/+0 .10

5.0

0.6

5.0

4.1

3.8

2.92

3 .58

3 .02

3.1

M2.5 M3

5.0 5.5

0.6 0.6

6.0 6.0

4.1 4.7

3.8 4.4

3.43 3.81

4.42 5 .61

3.96 5 .1 6

4. 0 5.2

M3.5 M4 M5

6.0 7.5 9.0

0.8 0.8 1.0

7.0 8.0 8.5

5.5 5.9 7.0

5.2 5.8 6.9

3.81 4.70 6.73

5 .61 6 .32 8 .38

5 .1 6 5 .84 7 .85

5.2 5.9 8.0

M6 M8

10.0 12.0

1.0 1.0

10.0 15.0

8.6 11.1

8.5 10.9

7.62 -

9.60 -

9.04 -

9.2 -

Head Height T

Head 02

Insert 01

Rec . Hole Size H -.00/+.04

UNIFIED /unit:inch Long Version Thread Size

Insert Length L

Short Version

Pilot End

Insert Length L

Pilot End

2-56

.188

.112

.115

.119

4-40

.219 .250

.146 .190

.135 .150

.156 .203

10-24 10-32

.312 .375 .438

.213 .251 .251

.185 .225 .225

.230 .272 .272

1/4-20 5/16-18

.500 .562

.326 .406

.300 -

356 -

6-32 8-32

.1 41

.122

.174 .221

.1 58 .205

.249 .297 .297

.233 .276 .276

.378 .469

.362 .447

Standard Material: Brass JIS 3604, Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-Material ST1-M3x5.5-B

Spi-Tek Insert One-Vane Version. M3x5.5mm. Brass

ST2-M3x3.81-B

Spi-Tek Insert Two-Vane Version. M3x3.81 mm. Brass

ST2H-M3x5.5-B

Spi-Tek Insert Two-Vane Version with Head, M3x5.5mm. Bra ss

-7-

Min. Wall Thickness

Please Contact Us

mJBtm it*ft!: Threaded Inserts for Plastics

Bol-Tek Inserts

w T

Features •Tapered outline fit 8 degree tapered plastic hole •Direct heat installation preferable •Diamond knurls offers maximum holding surface •Basic version as well as head version and stud versions available

·a I

L+1mm min.

Th ru or Blind Hole. Tap er 8°

Model: BTS

Model: BTH

Model: BT

Model: BTH S

ISO METRIC /unit:mm Thread Size

Insert Length L

Stud Lengths

Head Height T

Head 02

Insert 01

Rec . Hole Size H -0.00/+0.1 0

Min. Wall Th ickness

5.0

0.6

5.0

4.1

3.8

M2.5

5.0

0.6

6.0

4.1

3.8

1.5 1.5

5.5

5.0

0.6

6.0

4. 7

4.4

1.8

M3.5

6.0

0.8

7.0

5.5

5.2

1.8

7.5

6.0

0.8

8.0

5.9

5. 8

2.0 2.3

9.0

7.0

1.0

8.5

7. 0

6.9

10.0

9.0

1.0

10.0

8.6

8.5

2.5

12.0

1.0

12.0

11.1

10.9

3. 0

Standard Material: Brass JIS 3604. Stainless steel or Aluminum available upon request.

Model Code-Thread size x Insert Length-Material BT-M2.5x5.0-B

Bol-Tek Insert. M2.5x5.0mm. Brass

BTH-M2.5x5.0-B

Bol-Tek Insert with Head. M2.5x5.0mm. Brass

BTS-M2.5x5.0-5.0-B

Bol-Tek Insert with 5.0mm Stud. M2.5x5.0mm. Brass

BTHS-M2.5x5. 7-5.0-B

Bol-Tek Insert with Head and 5.0mm Stud. M2.5x5.0mm. Brass

-8-

mJBtm it*ft!: Threaded Inserts for Plastics

lnmold-Tek Inserts Features •Preferable for in-molding installation but after-molding installation possible fo r some applications •Blind end prevents the resin intrusion and limits the screw location •The open end can be used as guiding pilot for after-molding installation E I ~11i// 11111111111

"'° ·11 11

0P0D1

Model: IT

ISO METRIC /unit:mm Insert Length I Min. Thread Length LIE

Thread Size

Inse rt 01

End

Min or Thread Size GO./NOGO.

M2.5

4.7812.01

6.35/2.87

7.1413.74

9.53/4.6

10.31/5.47

4.78

4. 34

2.058/2 .1 38

5.21 /2.21

7.13/3.21

8.73/4.21

10.31/5.21

11.13/6.21

4.78

4. 34

2.500/2 .590

M3.5

6.35/2.62

8.7313.81

10.31/5.02

11.91/6.22

13.48/7.42

5 .56

5 .1 3

2.926/3 .010

6.35/3.08

8.73/4.47

10.31/5.89

11.91/7.29

13.48/8.69

6.3 5

5 .74

3. 340/3 .4 20

7.13/3.49

11.12/5.09

13.48/6.69

11.91/8.29

13.48/9.89

7 .14

6.57

4.200/4.3 00

8.73/4.37

13.49/6.37

15.87/8.37

18.26/10.57

20.8/12.37

8 .7 4

8 .15

5 .050/5 .150

11.13/5.72

15.09/7.82

18.24/10.32

20.62/12.82

22.23/15.32

11.1 3

10 .26

6 .810/6 .912

Insert 01

End

Minor Thread Size GO./NOGO.

UNIFIED /unit:inch Insert Length I Min. Thread Length LIE

Thread Size 2-56

.156/.080

.219/.115

.250/.150

.312/.185

.344/.220

.1 56

.142

.0710/.0732

4-40

.205/.110

.281/.160

.344/.210

.406/.260

.438/.310

.1 88

.1 71

.0906/.0939

6-32

.250/.135

.344/.200

.406/.260

.469/.325

.531/.385

.219

.202

.11 02/. 11 40

8-32

.250/.135

.344/.200

.406/.200

.469/.325

.531/.385

.250

.226

.1 339/. 1385

10-24

.356/.175

.438/.260

.531/.345

.625/.425

.716/.510

.281

.259

.1 515/. 1560

10-32

.281/.135

.438/.200

.531/.260

.469/.325

.531/.385

.281

.259

.1 594/. 1640

1/4-20

.344/.200

.531/.315

.625/.415

.719/.515

.819/.615

.344

.321

.2 040/.20 70

5/16-18

.438/.235

.594/.345

.719/.460

.811/.570

.949/.680

.438

.404

.2 600/.2645

3/8-16

.500/.265

.688/.390

.812/.515

.935/.640

1.00/.765

.500

.466

.3150/.32 05

Standard Material: Brass J IS 3604, stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert length-Material IT-M8x11.13-B

lnmold Tek Insert, M3x11.13mm, Brass

-9-

mJBtm it*ft!: Threaded Inserts for Plastics

Fin-Set Inserts H

Features •Preferable for in-molding installation but after-molding installation possible for some applications •Blind end prevents the resin intrusion and limits the screw location •The open end can be used as guiding pilot for after-molding installation

0P0D1

I' Model:FS

1)11111

Th ru or Blind Hole, Taper 8°

Model:FSS

Model:FSH

Model:FSHS

ISO METRIC /unit:mm Thread Size

Head Height T

Stud Lengths

Insert Length L

Head D2

In se rt D1

Pilot End p

Rec . Hole Size H -0. 001+0. 10

Min . Wall Thickness

No. of Fin s

4.0

0.45

4.8

3.7

3.1

3.2

1.6

M2.5

4.8

0.58

5.5

4.5

3.9

4.0

2.0

4.8

0.58

5.5

4.5

3.9

4.0

2.0

M3.5 M4

6.4 7.9

5 5

6 6

8 8

10 10

12 12

14 14

16 16

18 18

20 20

25 25

0.74 0.89

6.4 7.1

5.3 6.1

4.7 5.5

4.8 5.6

2.4 2.8

4 5

9.5

1.07

7.9

7.0

6.3

6.4

3.2

12.7

1.32

9.5

8.6

7.9

8.0

4.0

12.7

1.32

11.1

10.2

9.5

9.6

4.8

Head Height T

Head D2

Insert D1

Pilot End p

Rec. Hole Size H -0. 001+0. 10

Min. Wa ll Thickness

No. of Fins

UNIFIED /unit:inch Thread Size

Insert Length L

Stud Lengths

2-56

.157

3/16

1/4

5/16

3/8

7/16

112

5/8

3/4

718

.018

.189

.147

.123

.126

.063

4-40

.187

3/16

1/4

5/16

3/8

7/16

112

5/8

3/4

718

.023

.217

.178

.154

.157

.079

6-32 B-32

.250.312 .321

3/16 3/16

1/4 1/4

5/16 5/16

3/8 3/8

7/16 7/16

112 112

5/8 5/8

3/4 3/4

718 718

1 1

.029 .035

.250 .281

.209 .240

.185 .218

.189 .220

.094 .110

4 5

10-24

.375

3/16

1/4

5/16

3/8

7/16

112

5/8

3/4

718

.042

.312

.274

.248

.252

.126

10-32

.375

3/16

1/4

5/16

3/8

7/16

112

5/8

3/4

718

.042

.312

.274

.248

.252

.128

1/4-20 1/4-28

.500 .500

3/16 3/16

1/4 1/4

5/16 5/16

3/8 3/8

7/16 7/16

112 112

5/8 5/8

3/4 3/4

718 718

1 1

.052 .052

.375 .375

.337 .337

.310 .310

.315 .315

.157 .157

7 7

5/16-18

.500

3/16

1/4

5/16

3/8

7/16

112

5/8

3/4

718

.052

.433

.400

.375

.378

.189

5/16-24

.500

3/16

1/4

5/16

3/8

7/16

112

5/8

3/4

718

.052

.433

.400

.375

.378

.189

Standard Material: Brass JIS 3604, Stainless steel or Aluminum available upon request.

Model Code-Thread size x Insert Length-(Stud Length)-Material FS-M2.5x4.8-B

Fin-Set Insert. M2.5x4.8mm. Brass

FSH-M2.5x4.8-B

Fin-Set Insert with Head, M2.5x5. ?mm. Brass

FSS-M2.5x4.8-5.0-B

Fin-Set Insert with 5.0mm stud, M2.5x5.7mm. Brass

FSHS-M2.5x4.8-5.0-B

Fin-Set Insert with Head and 5.0mm Stud, M2.5x5. ?mm. Brass

- 10-

mJBtm it*ft!: Threaded Inserts for Plastics

EZ-Loc Inserts

hi I I

Features •It features a lot of inverse fins and knurl bands to achieve required performance •Very easy press-in installation •The slot produces an expansion effect for self-locking •Suitable for most of thermoplastics

L+1ml min.

I I

~ Thru or Blind Hole. Taper 1°

0~ Model: EZL

ISO METRIC /unit:mm Insert Length L

Thread Size

Insert 01

Rec. Hole Size H -0.0 0/+0.1 0

4.0

3.7

3 .2

1.6

M2.5

5.8

4.0

4.5

4.0

2.0

5.8

4.0

4.5

4.0

2.0

M3.5

7.2

4.0

5.3

4.8

2.4

8.2

5.8

6.2

5. 6

2.8

9.5

5.8

8.2

6.9

6.4

3.2

12.7

9.5 -

8 .0

4.0

12.7

7.2 -

8.5

10.1

9. 6

4.8

Standard Material: Brass JIS 3604. Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert length-Material

Min. W all Thickness

EZL-M2x4.0-B

EZ-Loc Insert. M2x4.0mm. Brass

- 11 -

mJBtm it*ft!: Threaded Inserts for Plastics H

Exp-Loe Inserts

Y:L,_

Features •Ideal for use in hard thermosetting plastics •Very easy press-in installation •Slot expands to achieve self-locking effect after fully screwed •Three versions for flexible choice

Thru or Blin d Hole. Taper 1°

L ~

~1 L

Model: EL H2

Model: ELH1

Model: EL

L+1mLmin.

l T 1

ISO METRIC /unit:mm Insert Length L

Thread Size M2

3.9

M2.5

4.7

Head Height T

Head 02

Insert 01

Rec. Hole Size H - 0.00/+0.1 0

Min. Wall Thickness

0.43

4.8

3.2

2.4

0.51

5.5

4.0

3 .2

4.7

3.5

0.51

5.5

4.0

3 .2

M3.5

6.3

3.5

0.66

6.4

4.7

4.8

3 .6

7.9

5.0

0.82

7.1

5.5

5. 6

4. 0

9.4

6.0

0.99

7.9

6.3

6.4

4. 8

12.6

9.5

1.25

9.5

7.9

8.0

6 .0

12.6

9.5

1.25

11.1

9.5

9.6

7 .0

Head Height T

Head 02

Insert 01

Rec. Hole Size H - 0.00/+0.1 0

UNIFIED /unit:inch Insert Length L

Thread Size

Min. W all Thickness

2-56

.155

.017

.187

.1 24

.1 26

.09 4

4-40

.186

.138

.020

.218

.1 56

.1 57

.12 6

6-32

.249

.138

.026

.250

.1 86

.1 89

.14 2

8-32

.312

.197

.032

.281

.217

.22 0

.1 5 7

10-24

.371

.236

.039

.312

.249

.252

.1 89

10-32

.371

.236

.039

.312

.249

.252

.1 89

1/4-20

.497

.374

.049

.375

.311

.315

.236

1/4-28

.497

.374

.049

.375

.311

.315

.236

5/16-18

.497

.374

.049

.437

.374

.378

.276

5/16-24

.497

.374

.049

.437

.374

.378

.276

Standard Material: Brass JIS 3604. Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-( Stud Length)-Material EL-M2x3.9-B

Exp-Loe Insert. M2x3.9mm. Brass

ELH1-M2x3.9-B

Exp-Loe Insert with Solid Head. M2x3.9mm. Brass

ELH2-M2x3.9-B

Exp-Loe Insert with Split Head. M2x3.9mm. Brass

- 12 -

mJBtm it*ft!: Threaded Inserts for Plastics

WI I

Em-Tek Inserts

Features •Stepped vanes ensures high pull-out resistance •3 flutes prevent the rotation and accommodate most of the plastics •Suitable to direct heat or ultrasonic installation •Used in 8 degree tapered plastic hole

f~iiill

1mmmin.

.-1iL Thru or Blind Hole. Taper 8°

•

Model: ET ISO METRIC /unit:mm Thread Size

Insert Length L

Insert 01

Pilot End

M3 M3.5 M4 MS M6

7.92 7.92 9.53 11.13 14.27

5.51 5.51 6.35 7.49 9.68

4.65 4.65 5.38 6.32 8.20

Thread Size

Insert Length L

Insert 01

Pilot End

4-40 6-32 8-32 10-24 10-32 1/4-20 1/4-28

.250 .312 .375 .438 .438 .562 .562

.173 .219 .252 .297 .297 .383 .383

.145 .183 .212 .249 .249 .323 .323

Rec . Hole Size - 0.00/+0.1 0 H1 H2 5. 03 5. 03 5.77 6.81 8.89

4.55 4.55 5.23 6.17 8.13

Min. Wall Thi ckness

w 3.0 3.0 3.5 4.2 5. 3

UNIFIED /unit:inch

Standard Material: Brass JIS 3604, Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-( stud Length)-Material ET-M3.5x7.92-B

Em-Tek Insert. M3.5x7.92mm. Brass

ET-440x250-B

Em-Tek Insert. 4-40x.250mm. Brass

- 13 -

Rec. Hole Size -0.00/+0.10 H1 H2 .154 .1 98 .227 .268 .268 .350 .350

.1 41 .1 79 .206 .243 .243 .320 .320

Min. Wall Thi ckness

w .096 .120 .1 40 163 .1 63 .208 .208

mJBtm it*ft!: Threaded Inserts for Plastics

Tap-Tek Inserts

001 0H

Features •Three cutting flutes offer self-tapping function •Self-aligning pilot design •Easy installation for the un-headed version •Applicable to almost all of thermoplastics and to thermosetting plastics when external threads specified a sharp edge and hole precisely controlled

Model: TT

L+1mm min.

Thru or Blin d Hole, Taper 1° M6- Hole Depth: L+1.2*Pitch

Model: TTHR

Model: TTH

ISO METRIC /unit:mm Insert Length L

Thread Size

Head Height T

Head Normal I Reduced 02

Insert 01

External Pitch

Rec. Hole Size H +/- 0.1 0

Mi n. Wall Thickness

4.00

4.80

3.50

0 .79

3 .2

1.25

M2.5

4.00

5.25

6.25

0.60

6.35/-

4.33

1.06

4. 0

1.55

4.00

5.25

6.25

0.75

4.73

1.06

4. 3

1.65

M3.5

5.00

6.20

7.30

0.75

7.10/4.70 8.30/-

5.52

1.1 5

5 .2

2.00

5.60

7.10

8.40

0.75

8.70/6.30

6.31

1.27

6. 0

2.30

6.40

8.40

10.00

0.90

11.10/7.50

7.50

1.41

7 .1

2.70

7.90

9.80

12.00/8.60

8.69

1.59

8 .2

3 .1 5

9.50

12.40

12.00 -

1.00

1.25

11.06

1.95

10.4

4.00

M10

12.00

16.00

1.50

14 .30/11.1 0 18.00/-

13.95

1.95

13.3

5 .1 0

Standard Material: Brass J IS 3604, Stainless steel or Aluminum available upon request.

Model Code-Thread size x Insert Length-(Stud Length )-Material TT-M2x4.80-B

Tap-Tek Insert, M2x4.8mm, Brass

TTH-M2x4.8-B

Tap-Tek Insert with Normal Head, M2x4.8mm, Brass

TTHR-M2x4.8-B

Tap-Tek Insert with Reduced Head, M2x4.8mm, Brass

- 14 -

mJBtm it*ft!: Threaded Inserts for Plastics

Multi-Barb Inserts w Features •Inverse vanes together with the unique barbs provide high pull-out and torque performance •Can be cold press-in installed into most of the flexible thermoplastics, also can be used in harder plastic by heat press-in method •The top end un-knurled vane seals and prevent plastic flash out when heat or ultrasonic installation method applied

I-

I I

~ O.Smmmin. Thru or Blind Hole. Ta per 8°

Model: MB

Model: MBH

ISO METRIC /unit:mm Thread Size

Insert Length L

Head Height T

Re c. Hole Size H +/-0 .1 5

Head 02

Min. W all Thi ckness

3.1

4.2

0.50

4.80

3 .1 5

1.35

M2.5

4.1

5.2

0.75

5.50

7 .1 0

3 .85

1.70

4.1

5.2

0.75

1.50

5.50

7 .1 0

3 .85

1.70

M3.5

4.1

7.0

0.75

1.25

6.40

7 .90

4.80

2. 25

5.6

8.5

0.75

1.50

7.10

8 .70

5.70

2. 50

6.6

10.1

0.90

1.75

7.90

11.1 0

6.30

2. 85

7.7

12.3

1.00

2.00

9.50

12.70

8 .00

3.20

8.3

13.8

1.25

2.50

14.30

10 .40

4.25

M10

10.5

16.1

1.25

2.50

14.30

12.80

5.1 0

M12

16.1

15 .20

5. 20

standard Material: Brass JIS 3604, Stainless steel or Aluminum available upon request.

~ Model Code-Thread size x Insert Length-(Head Size)-Material MB-M2x3.1-B

Multi-Barb Insert. M2x3.1 mm. Brass

MBH-M2x3.1- <l> 4.8x0.5-B

Multi-Barb Insert with <l> 4.8x0.5 Head, M2x3.1 mm. Brass

- 15 -

mJBtm it*ft!: Threaded Inserts for Plastics

St-Knurl Inserts Features •Straight knurling plus the groove to provide very excellent pull-out and torque performance •Easy to make due to simple structure •Through hole/thread or blind hole/thread for choice

L Model: SKT

Model: SKB

ISO METRIC /unit:mm Insert Length L

Thread Size

Insert 01

Groove Dia. B

Minor Thread Size GO./NOGO.

M2 M2.5

4.00 4.50

3.00 3.50

1.610/1.679 2.058/2.138

2.0

M3 M4 MS M6

5.00 6.00 8.00 10.00

4.00 5.00 7.00 9.00

2.500/2.590 3.340/3.420 4.200/4.300 5.050/5.150

MB M10 M12

12.00 15.00 18.00

10.00 13.00 16.00

6.810/6.912 8.500/8.650 10.250/10.400

3.0 3.0

4.0 4.0

5.0 5.0

6.0

8 .0

3.0 -

4.0 4.0 -

5 .0 5 .0 5.0 -

6.0 6.0 6.0 6.0

8.0 8.0 8 .0 8.0

8.0 -

Thread Length (1) H min

Groove Length B

0.6

0.8

1.2

Remarks: (1) Thread Length only applies to blind threads

10.0 10.0 10.0 10.0 10.0 10.0 -

12.0 12.0 12.0 12.0 12.0 12.0

14.0 14.0 14 .0 14 .0 14 .0

3.0

4.5

6 .0

8.0

2.0

2.5

3 .0

4.0

Thru Thread

Blind Thread

Standard Material: Brass JIS 3604. Stainless steel or Aluminum available upon request.

Model Code-Thread size x Insert Length-(Head Size)-Material SKT-M2x4.0-B

St-Knurl Insert. M2x4.0mm. Through Hole. Brass

SKB-M2x6.0-B

St-Knurl Insert. M2x6.0mm. Blind Hole. Brass

- 16 -

16.0 16.0 16.0 16.0 16.0

18.0 18.0 18.0 18.0

20.0 20.0 20.0

25.0 25.0 25.0

30.0 30.0

10.0

11.0

12.0

14.0

19.0

20.0

4 .5

5 .0

6.0

6 .5

8 .0

8.0

Both Thru & Bli nd Thread

ft~iil'.~,f!HHIH~ '<il

~NOVOSK NOVOSKAPS NovoskApS CVR:33083742 Daadyrvej 24 9200 Aalborg SV Denmark Tel: +45 51509988 Fax: +45 98565751 Email: info@novosk.com