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Product Profile
Highly efficient fuel filters are integral to optimal engine performance and longevity.
Modern diesel equipment often incorporates precision-engineered, highpressure, common-rail fuel pumps and injectors requiring exacting levels of fuel cleanliness. NAPA Auto
Parts shares five quick facts about fuel quality and technology.
1. The smallest contaminants can be crippling
The high-pressure, common-rail (HPCR) fuel systems used in low-emission diesel engines can be susceptible to damage from contaminants in the same size ranges as bacteria. Engine OEMs have stringent fuel cleanliness requirements that have resulted in the demand for precision on-board fuel filtration. While diesel fuel cannot be too clean, it can certainly be too dirty. Saving a few dollars using a less efficient on-engine fuel filter may prove costly over the engine’s life.
2. Water is an everformidable enemy
Water can directly contribute to a range of challenges, including rapid fuel filter plugging, fuel instability, corrosion, bacterial growth (fuel bug) and even the catastrophic failure of fuel injection systems. While New Zealand fuel suppliers take great care to provide the market with clean, dry fuel, they must maintain the fuel’s integrity while it’s in their custody. This involves protecting storage facilities with quality breathers and routinely testing for and removing free water. Many on-engine primary filters are transitioning to advanced coalescing filtration technology featuring multilayered filter media to collect even finer water droplets.
3. Fuel additives require care
Sulphur presents a range of environmental challenges, and many countries have mandated the use of ultralow-sulphur diesel (ULSD). These modern fuels do not have the natural lubricating properties of older high-sulphur fuels and, as such, are treated with surfactantbased additives at the refinery to maintain lubrication. Fuel suppliers offer premium fuels that include additive packages to clean fuel systems and enhance performance. Always consult your OEM and fuel provider before introducing additive packages to your fuel.
4. Watch your biodiesel blends
Biodiesel and bio-blends provide environmental advantages but may take a little more care for trouble-free operation. Biodiesel is a solvent and will clean varnishes or lacquers built up in infrastructures after years of mineral diesel use. Expect to initially change bulk storage and on-engine filters more frequently when transitioning to biodiesel. Embrace proactive tank maintenance, routinely testing for and removing free water, and don’t hesitate to seek specialist advice before transitioning.
5. Today’s fuel filters have evolved
Modern filtration media technologies such as Donaldson’s Synteq XP Media feature thermally bonded fibres for a high level of efficiency and contaminant retention.
High-efficiency filters capture and retain greater amounts of fine contaminants than their predecessors. Contamination that may have passed through older generation filters may contribute to the rapid plugging of a tighter filter. Proven media technologies like Donaldson’s Synteq XP used in the Blue range of fuel filters provide an industry-leading balance of high efficiency, retention and capacity.
Quality fuel filtration is your frontline defence against downtime and increased operational expenses. Contaminated diesel fuel can have a range of impacts beyond warranty implications and the total cost of ownership.
