Dixon / Bayco Petroleum & Overfill 2013

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pages 2 - 32

dixonbayco.com Customer Service: 877.963.4966 call or click for your nearest branch Stay connected with Dixon on:

Dixon Bayco Petroleum & Overfill 2013 Catalog

Overfill Products pages 33 - 61

Petroleum Replacement Parts pages 62 - 115 Overfill Replacement Parts pages 116 - 140

Dixon Bayco USA

800 High Street, Chestertown, MD 21620 Customer Service: 410-778-2002 • 800-355-1991 Fax: 410-778-4702 • 800-283-4966

dixonbayco.com Dixon Group Canada Limited

2315 Bowman Street, Innisfil, Ontario L9S 3V6 Customer Service: 705-436-1125 • 800-355-1991 Fax: 705-436-6251 • 877-436-6251

dixongroupcanada.com dixonvalve.com

customer service DBP-13

Index pages 141 - 159

© 2013

DBP13-1P5M

Printed in the USA

UFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACT

Petroleum Products

Dixon Bayco Petroleum & Overfill

2013

dixonbayco.com • Customer Service: 877.963.4966


Limited Warranty

Table of Contents Fuel Compatibility Chart.......................................... 4 API Couplers........................................................... 25 API Valves................................................................. 6

API Valve Dust Caps............................................................... 7 API Valve Gravity Drop Adapters ............................................ 7

Flanged Connections and Accessories..............7-9

TTMA Flanged Sight Flow Indicators....................................... 7 TTMA Flange x Thread Adapters............................................. 8 TTMA Weldable Flanges......................................................... 8 TTMA Flange Reducer............................................................ 9 TTMA Butterfly Valve Spacer................................................... 9 API & TTMA Flange Gaskets................................................... 9 TTMA Flange Dimensions....................................................... 9

Fuel Delivery Elbows.........................................10-12

6200 Series- Fuel Delivery Elbows........................................ 10 6500 Series- Heavy Duty Fuel Delivery Elbows.................... 10 Straight Drop Fuel Delivery Connectors................................ 11 Fuel Delivery Elbow Inlets..................................................... 11 Side Seal Fuel Delivery Elbows............................................. 11 Side Seal to Top Seal Adapter............................................... 12 Elbow Height Extensions....................................................... 12 Tank Cabinet "Dummy" Weld-On-Adapters........................... 12

Coaxial Single Point Fuel Delivery/Vapor Recovery Elbows............12-13

Replacement Fuel Inlets and Vapor Outlets.......................... 12 Coaxial Elbows...................................................................... 13

Fuel Station............................................................. 14

Delivery In-Ground Adapters and Caps................................. 14 Vapor Recovery Adapters and Caps..................................... 14

Vapor Elbows..................................................... 13,15

Single Point - Coaxial Elbows........................................... 13,15 Dual Point - Vapor Recovery Elbows..................................... 15

Tank Vapor Equipment................................. 14,16,17

Tank Vapor Return Valves..................................................... 16 Orange Vapor Caps.......................................................... 14,16 Vapor Hose Couplings........................................................... 16 Tank Sequential Vapor Vents................................................. 17 Tank Inbreathing and Outbreathing Vents............................. 17

Miscellaneous Tank Equipment.......................17-19

Air Interlock Valves................................................................ 17 Hose Tube Doors................................................................... 18 Aluminum Ladder Step.......................................................... 18 Static Grounding Balls........................................................... 18 One Way Full Flow Ball Valves.............................................. 19

Two Way 3 Port Diverting Ball Valves.................................... 19 Tanker Pipe Caps.................................................................. 18

Dry Disconnects................................................20-24

Cam & Groove Style Dry Disconnect Couplings.............20-23 Female NPT Adapters........................................................... 20 Jump Size Female NPT Adapters......................................... 21 Female NPS Vapor Adapter.................................................. 21 150# Flange Adapter............................................................. 21 Female NPT Couplers........................................................... 22 Greaseless Female NPT Couplers........................................ 22 Female NPT Swivel Couplers................................................ 22 Valve Handle Locking Kits for above Couplers...................... 23 Cam & Groove Style Dry Disconnect D2C Couplings........... 23 Bayco Bayonet Style Dry Disconnect Couplings................. 24 Female NPT Adapters........................................................... 24 Female NPT Couplers........................................................... 24

Groove Connections.............................................. 26

Aluminum Groove Clamps..................................................... 26 Lightweight Iron Groove Clamps........................................... 26 Replacement clamp Gaskets................................................. 26

Dixon Bayco, (herein called "Dixon") warrants the products described herein, and manufactured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It’s sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon’s satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon’s factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such items being limited to the actual warranty extended to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by others than Dixon; and (d) to normal maintenance services and the replacement of service items (such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the fullest extent allowable by applicable law. Other than the obligation of Dixon set forth herein, Dixon disclaims all warranties, express or implied, including but not limited to any implied warranties of merchantability or fitness for a particular purpose, and any other obligation or liability. The foregoing constitutes Dixon's sole obligation with respect to damages, whether direct, incidental or consequential, resulting from the use or performance of the product. Some products and sizes may be discontinued when stock is depleted, or may require a minimum quantity for ordering.

Limits of Liability

Fuel Nozzles & Accessories.............................27-31

Automatic Shut Off.............................................................27-28 Farm and Consumer Nozzles................................................ 27 Big Mouth™ Diesel Nozzle.................................................... 27 Fuel Master™ Diesel Nozzle................................................. 27 Bayco Automatic Diesel Nozzle............................................. 28 Fueler 100™ Automatic Diesel Nozzle.................................. 28 Manual Shut Off..............................................................28-31 Ball Nozzles........................................................................... 29 Replacement Spouts and Quick Fill Swivel Nuts................... 29 Pressure Nozzles for Bulk Delivery....................................... 28 Replacement Spouts............................................................. 29 High Capacity - Low Pressure/Gravity Utility Nozzle............. 28 Standard - Low Pressure/Gravity utility Nozzle..................... 30 Replacement Spouts............................................................. 30 Aircraft Over Wing Nozzles................................................... 31 Accessories............................................................................. 31 Male x Female NPT Nozzle Swivels...................................... 31 Male NPT x Hose Shank Swivels.......................................... 31 Breakaways........................................................................... 31

Fuel Tank Accessories........................................... 32

Automatic Pressure/Vacuum Relief Caps for Stationary Tanks.................................................................... 32 Standard Vent Caps for Stationary Tanks.............................. 32 Automatic Pressure/Vacuum Relief Caps for Mobile Tanks... 32

This catalog is intended as a product offering. It is not intended to be a user or technical manual. Information in this catalog is subject to change without notice. All users and distributors of products sold through this catalog should contact Dixon with questions of use, compatibilities, coupling procedures and life of product. Dixon's full-time engineering and test staff is always available to recommend uses and to assist distributors and users with any questions.

Safety This warning triangle, which appears throughout our catalog, is used as a reminder that the user should carefully review for safety the appropriateness of the product for the media, application and environment in which it will be used.

Copyright © 2013 by Dixon

Copyright

All rights reserved. This book is copyrighted material. Use, reproduction or copying of it by anyone other than Dixon is strictly forbidden without its express written consent.


Petroleum Products

Table of Contents

Table of Contents Fuel Tanker Overfill Detection.......................33-59

Petroleum Overfill

Replacement Parts

Petroleum

Replacement Parts

Overfill

Index............................................................141-158

We Commit

800.355.1991

Index

• To ensure that internal and external customer needs are identified and that our products and services meet these needs. • To fully meet and exceed the requirements of the ISO 9001 Quality Program. • To strive for quality in each and every phase of our business. • To exceed competitor’s quality. • To provide systems and training for all Dixon employees. • To create an environment that will allow each employee to do it right the first time, and accept the responsibility for quality in each and every task they perform. • That no employee will ever be called on to do anything morally, legally or ethically wrong.

Dixon Bayco 2013

Products

Replacement Parts.......................................62-141

Products

Important Information about Dixon FloTech..................... 34 Plug-n-Play Checkmate Overfill/Retain System.......... 35-36 Monitors with Integrated Dual Sockets......................... 35,36 Stand Alone Monitors........................................................ 37 Stand Alone Socket Assemblies........................................ 37 Overfill Sensors & Probes................................................. 38 Retain Sensors.................................................................. 38 Wiring Harness.................................................................. 39 Checkmate Overfill/Retain Black & White 2 Wire System................................................................. 40-41 Complete Overfill Detection Systems (Top Detection Only).......................................................... 40 Complete Overfill Detection Systems (Top & Bottom)................................................................... 40 R/OM Type Onboard Monitor............................................ 41 Overfill Sensors & Probes................................................. 41 Retain Sensors.................................................................. 41 R/OM Type Overfill/Retain Red & Black 2 Wire System................................................................. 42-44 FloTech R/OM Overfill Detection Systems (Top Detection Only).......................................................... 42 FloTech R/OM Overfill Detection Systems (Top & Bottom)................................................................... 42 R/OM Type Onboard Monitor............................................ 43 Overfill Sensors & Probes............................................ 43,44 Retain Sensors............................................................. 43,44 FloTech API Optic 5 Wire Overfill Detection Systems.45-47 FloTech API Optic Overfill 5 Wire Systems (Top Detection Only).......................................................... 45 FloTech API Optic Overfill 5 Wire System Onboard Monitor................................................................ 46 Overfill sensors & Probes.................................................. 46 Stainless Steel Probes and Sensor Housings................... 47

Sockets............................................................................ 48-49 Single Sockets with Aluminum Harcoat J Slots................. 48 Single Sockets with GFL (Guaranteed for Life) Stainless Steel J Slots....................................................... 48 EZ-Cept Double Sockets................................................... 49 EZ-Cept Triple Sockets...................................................... 49 Socket Profiles.............................................................. 60,61 Grounding Ball and Bolt..................................................... 50 Cable and Strain Reliefs..................................................... 50 Electronic Equipment.......................................................... 51 Optic System Tester.......................................................... 51 Trailer Identification Module (T.I.M.) Chip Reader............. 51 Checkmate Event Date Recorder...................................... 51 API Compatible Loading Rack Cords................................ 52 API Optic Cord Assemblies............................................... 52 API Thermistor Cord Assemblies....................................... 52 ROM Link Replacement Sensors...................................... 53 Competitor Cross Reference Chart.............................. 56-59

1


Petroleum Products

Safety Vapor Vents (pg 17) VRV3501

VRP3600

Vapor Vent (pg 17) VR6030SQ

VR6035SQ

Tube Doors (pg 18) TDF8

TDF7

TDF6

Ladder step (pg 18) 15S

Elbow Extension Kits (pg 12)

Grounding Stud (pg 18) GS1 GS2

FUEL Load Only (pg 6)

Vapor Couplers (pg 16) VR4050

VRC3000

VR4030CS

5204L

Vapor Valves (pg 16)

Vapor Caps (pg 14)

VR4000

VR4100

VR4050PL

VAPOR

API’s

VR4100F

Load/Unload (pg 6) VR4050

5204

Vapor Adapter (pg 14) VR4086

Vapor Elbows (pg 15)

5204SFI

Vapor Caps (pg 14)

VR4050PL VR6100

2

VR6200

VR6500

5200SFI (pg 7)

VAPOR From Underground Tank 800.355.1991

Dixon Bayco 2013


Petroleum Products

Petroleum Tanker Products

FloTech Overfill Detection (pgs 33-59)

Bayco brand products are engineered for dependable, long service life and designed for easy, low cost maintenance. Where possible, modular systems are incorporated with common parts to minimize inventory of repair items.

Air Interlocks (pg 17) 5000AIV

5000AIR

5000AI

Aluminum TTMA Flanges and Round Flange Gaskets (pgs 8-9) TTF3AL TTF4AL FG4540 4443

FUEL 4500 Series Drop Adapters (pg 7)

API Cap Assembly (pg 7)

5205

5000-25

4540

Dust Cap

4540SG

4540F

FUEL FUEL

Co-Axial Elbow (pg 13) (Vapor Outlet)

Drop Elbows (pgs 10-11) Elbow Inlets (pg 11 ) (6000 Series)

6000AS Female

Male

6200

Short 4" BZ4051S

6500A

FUEL

Top Seal Adapters (pg 14)

Standard 4" BZ4051

6304NPT

6400/F 6430/F

Locking Fill Caps (pg 14)

FUEL

SA4050

VR4050AL

To Underground Tank

Dixon Bayco 2013

800.355.1991

3


Petroleum Products

Dixon Bayco Fuel Compatibility Chart Biofuel Compatible Gasoline

Diesel

ULSD

Crude Oil

E10

E20

E85

E100

B2

B20

B100

Fuel Product*

4500 Series

7

Two Piece API Drop Adapter With Sight Glass, Baylast Seals

3

3

3

3

3

3

3

3

3

3

3

4500V Series

7

Two Piece API Drop Adapter With Sight Glass, Viton Seals

3

3

3

3

NR NR NR NR

3

3

3

4530 & 4540

7

API Drop Adapter Without Sight Glass, Baylast Seals

3

3

3

3

3

3

3

3

3 3

Dixon Bayco Product

Page #

Description

3

3

4530V & 4540V

7

API Drop Adapter Without Sight Glass, Viton Seals

3

3

3

3

NR NR NR NR

3

3

4530SG & 4540SG

7

One Piece API Drop Adapter With Sight Glass, Baylast™ Seals

3

3

3

3

3

3

3

3

3

4530SGV & 4540SGV

7

One Piece API Drop Adapter With Sight Glass, Viton® Seals

3

3

3

3

NR NR NR NR

3

3

3

5200SFI & 5200SFI-3

7

TTMA Flanged Sight Glass With Baylast™ Seals

3

3

3 NR2 3

3

3

3

3

5200SFIV & 5200SFIV-3

7

TTMA Flanged Sight Glass With Viton® Seals

3

3

3 NR2 NR NR NR NR

3

3

3

5204

6

API Valve With Sight Glass, Baylast™ Seals

3

3

3 NR2 3

3

NR NR

3

3

3

5204C

6

API Valve With Sight Glass & Removable Handle, Baylast™ Seals

3

3

3 NR2 3

3

NR NR

3

3

3

5204L

6

API Load Only Valve With Sight Glass, Baylast™ Seals

3

3

3 NR2 3

3

NR NR

3

3

3

5204LNG

6

API Load Only Valve Without Sight Glass, Baylast™ Seals

3

3

3 NR2 3

3

3

3

3

3

3

5204NG

6

API Valve Without Sight Glass, Baylast™ Seals

3

3

3 NR2 3

3

3

3

3

3

3

5204NGC

6

API Valve Without Sight Glass, With Removable Handle, Baylast™ Seals

3

3

3 NR2 3

3

3

3

3

3

3

5204NGV

6

API Valve Without Sight Glass, Viton® Seals

3

3

3 NR2 NR NR NR NR

3

3

3

®

3 3

3 3

5204SFI

6

API Valve With Inline Tube Sight Glass, Baylast™ Seals

3

3

3 NR2 3

3

3

3

3

3

3

5204SNG

6

API Valve Without Sight Glass, Baylast™ Seals, Stainless Spring

3

3

3

3

3

3

3

3

3

5204TNG

6

API Valve Without Sight Glass, PTFE Seals

5300 & 5400

25

API Rack Coupling Buna Seals

5300B & 5400B

25

API Rack Coupling Viton®-B Seals

3

5300G & 5400G

25

API Rack Coupling Viton® GFLT Seals

3

10,11

Petroleum Drop Elbows & Inlets, Buna Seals

3

Vapor or Product Hose Couplings

16

Petroleum Vapor Hose Couplings, Buna Seals

3

3

3

Vapor or Product Hose Couplings

16

Petroleum Vapor Hose Couplings, Viton® Seals

3

3

3

VR4000 & VR4100 Series Vapor Valves

16

Petroleum Vapor Valves

3

3

3

VR6100, VR6200 & VR6500 Vapor Elbows

15

Petroleum Vapor Elbows & Inlets

3

3

VR6030SQ & VR6035SQ

17

Sequential Vapor Vent Valves, Baylast Seals

3

300GTTFCB & 400GTTFCB

9

Cork Buna TTMA gasket

3

400GTTFK

9

Klinger® Style TTMA gasket

40321TF, 40322TF & 40323TF

9

PTFE Soft Core TTMA Gaskets

6000, 6200 & 6500 Series Drop Elbows

FT151,FT202,FT101 FT150S, FT100S

41,43,46 FloTech Sensors 47

FloTech Stainless Steel Sensors

3

3

NR1 NR1 NR1 NR1 NR1 NR1 NR1 NR1 NR1 NR1 3 3

NR

3

3

3

3

3

3

NR

3

3

NR

3

3

3

3

3

3

3

3

3

NR

3

3

3

3

3

3

3

3

3

NA

3

3

3

3

3

3

NR

3

3

3

3

3

3

3

NR

3

NR NR NR NR

3

3

3

3

3

3

3

3

3

3

3

3

NA

3

3

3

NA

3

3

NA

3

3

3

3

3

3

3

3

3

3

3

3

3

3

NR NR NR

3

NR NR

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Notes: NA Not Applicable (This product is not used in this application) NR Not Recommended NR1 Not Recommended cost and tendency for PTFE to become damaged from particulate material is not justified for this application. NR2 Not Recommended crude oil contains acids that are corrosive to steel parts ULSD Ultra low sulfur diesel (ULSD) is a term used to describe a standard for defining diesel fuel with substantially lowered sulfur contents. As of 2006, almost all of the petroleum based diesel fuel available in Europe and North America is of a ULSD type. Crude Oil Oil in its natural state, as it comes from the ground. Crude oil can contain various other chemicals and gases, many of which can be corrosive. E10 10% Ethanol, 90% Gasoline E20 20% Ethanol, 80% Gasoline E85 85% Ethanol, 15% Gasoline E100 100% Ethanol B2 2% Bio diesel, 98% diesel (normally ULSD as above) B20 20% Bio diesel, 80% diesel (normally ULSD as above) B100 100% Bio diesel * Petroleum companies often put additives in fuels, additives can affect compatibility with fittings and seals, Please contact Dixon for more information. Viton® GFLT is compatible with all liquids listed above and available from Dixon by special quotation. Baylast™ is a proprietary seal compound from Dixon. REV 8, Mar 29, 2011 4

800.355.1991

Dixon Bayco 2013


Petroleum Products

Dixon Bayco Bottom Loading, Gasket and Seal Recommendations For Alternative Fuels Dixon has completed several years of testing and engineering evaluation to ensure our products are compatible with all modern motor fuels in use today. Dixon uses a proprietary seal compound that we refer to by the trade name Baylast™. Baylast™ has been tested both in the lab and field with excellent results. Baylast™ was developed so we could offer a single seal material compatible with the wide range of alternative fuels used today. Many Dixon Bayco products have been using Baylast™ seals to ensure compatibility with alternate fuels including E100 Ethanol, E85 Ethanol, B2 Bio diesel, B20 Bio diesel, Ultra Low Sulfur Diesel, and standard refined gasoline and diesel products with excellent results. Our tests indicate that Baylast™ performs well down to -40°F. There are mechanical and temperature considerations that must be understood to determine which seal material is suitable for a specific application. A good example is PTFE, it has a very wide chemical compatibility range but is a poor seal material for mechanical reasons. Using Viton® B, or Viton® GF is one solution to ensure compatibility, but Viton® has limitations regarding mechanical suitability for seal applications with moving joints. One critical and well known limitation to Viton® is cold temperature. Viton® will become hard at low temperatures and seals with moving parts tend to weep liquid. On the opposing page is our fuel compatibility chart which outlines our recommendation for each Dixon Bayco product and type of fuel. Should you have any questions or need additional technical support, please call Dixon at: 800-355-1991.

SuperTanker™ Program

Dixon Bayco 2013

800.355.1991

5


Petroleum Products

API Valves

Products

Petroleum

Fuel Tanker Loading and Unloading Application:

Standards: Materials: Features & Benefits:

Used for bottom loading and unloading of petroleum tankers, API valves are typically mounted to the piping below each tank compartment, using the built in 4" TTMA flange connection. Two styles are available: 1) Load only (without handle) which permits terminal loading only. Tanker unloading would be achieved through another tank connection. 2) Load/unload (with a handle) which permits both terminal loading, and fuel unloading through the valve. Manufactured to American Petroleum Institute standard API RP-1004, which allows for positive connection to drop adapters and rack couplers such as the Dixon Bayco 5300/5400 series rack coupler. Aluminum body, and handle *. Anodized Hard Coat Aluminum nose ring. Stainless steel hardware. Baylast™*, Viton®* and PTFE Seals *. Nylon sight glass *. Acrylic full body sight glass. • Unique fluid flow sight level * • Ergonomically curved handle operates on a short 62° degree stroke (handle is removable on some models *) • Any required maintenance is simplified, Dixon Bayco API Valves can be completely rebuilt without the need to remove the valve from the tanker *. • Nose ring is anodized hard coat aluminum, which in most applications will provide years of trouble free service. Nose ring can be rotated to provide a fresh connection surface. • Biofuel Compatible, up to E100 (100% Ethanol) * and B100 (100% Bio Diesel). For detailed fuel compatibility, please refer to the chart shown on page 4. * Dependent upon part #, see part number list below for more details

Load/Unload Valves Part #

Description

Overall Length

Fuel Compatibility

Fixed handle with Baylast™ seals Gasoline and diesel, up to E100 7" (no sight glass) and B100 biofuels Canadian API with Baylast™ seals Gasoline and diesel, up to E100 5204NGC 7" (no sight glass) and B100 biofuels Fixed handle, Baylast™ seals and Gasoline and diesel, up to E20 7" 5204 sight glass and B100 biofuels Canadian API with Baylast™ seals Gasoline and diesel, up to E20 5204C 7" and sight glass and B100 biofuels Fixed handle, Baylast™ seals and Crude oil, gasoline and diesel, 5204SNG 7" stainless steel spring (no sight glass) up to E20 and B100 biofuels Fixed handle with PTFE seals (no B100 bio diesel 7" 5204TNG sight glass) Fixed handle with Viton® seals (no Gasoline and diesel, up to B100 7" 5204NGV sight glass) bio diesel Fixed handle, Baylast™ seals and Gasoline and diesel, up to E100 5204SFI 8.81" * inline full body sight glass and B100 biofuels * Overall length of 5204SFI is the same as a 5204 API valve, gasket and 1¾" sight flow indicator combined 5204NG

5204

5204SFI

Load Only Valves Part #

5204L

Description

Overall Length

5204LNG

Baylast™ seals (no sight glass)

7"

5204L

Baylast™ seals and sight glass

7"

Fuel Compatibility Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E20 and B100 biofuels

See page 9 for TTMA flange gaskets.

Biofuel Compatible, see fuel compatibility chart on page 4 for more information. 6

800.355.1991

Dixon Bayco 2013


Petroleum Products

Fuel Tanker Loading and Unloading

Part # 5205 5000-24 * 5000-25

5000-25

5000-24

Description Aluminum API cap with flat buna gasket, with nylon quick release lever Aluminum API cap with O-ring Baylast™ seal *, with brass cam arms Nylon API cap with flat buna seal, with plated steel padlockable roller lever

* Viton® seal available

API Drop Adapters

4540 Part # 4530 4530SG 4540 4540V 4540SG 4540SGV 4540F

4502

4540SG Description

4540F Fuel Compatibility

API to 3" drop adapter, Baylast™ O-ring seal API to 3" drop adapter, Baylast™ flat gasket, in line sight glass API to 4" drop adapter, Baylast™ O-ring seal API to 4" drop adapter, Viton® O-ring seal API to 4" drop adapter, Baylast™ flat gasket, inline sight glass API to 4" drop adapter, Viton® flat gasket, inline sight glass API to 4" drop coupler, Buna-N gasket

Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to B100 bio diesel Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to B100 bio diesel Gasoline and diesel, up to E100 and B100 biofuels

TTMA Flanged Sight Flow Indicators

5200-SFI shown mounted on petroleum tank Part # 5200-SFI-3 5200-SFI 5201-SFI

5201-SFI Description

5200-SFI Fuel Compatibility

3" TTMA flange sight flow, 1¾" width, 3½" inside diameter 4" TTMA flange sight flow, 1¾" width, 4-3/8" inside diameter 4" TTMA flange sight flow, 3¼" width, 4-3/8" inside diameter

Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels

Note: Maximum flange bolt torque is 200 in-lb (inch pounds)

Dixon Bayco 2013

800.355.1991

7

Petroleum

5205

Products

API Dust Caps


Petroleum Products

TTMA Flanges

Products

Petroleum

Fuel Tanker

TTF4AL-4MT Part # TTF3AL-3MT TTF4AL-3MT TTF4ALHC-3MT TTF4AL-3EMT TTF4AL-3FT TTF4AL-4MT TTF4ALHC-4MT TTF4AL-4EMT TTF4AL-4FT TTF3AL TTF4AL TTF400SP

TTF4AL-4EMT

TTF4AL-4FT

Description

TTF4AL

3" TTMA flange x 3" male NPT, 2½" overall length 4" TTMA flange x 3" male NPT, 2½" overall length 4" TTMA flange x 3" male NPT, 2½" overall length, hardcoated 4" TTMA flange x 3" male NPT, 5½" overall length 4" TTMA flange x 3" female NPT, 2½" overall length 4" TTMA flange x 4" male NPT, 2½" overall length 4" TTMA flange x 4" male NPT, 2½" overall length, hardcoated 4" TTMA flange x 4" male NPT, 5½" overall length 4" TTMA flange x 4" female NPT, 2½" overall length 3" TTMA butt weld on flange 4" TTMA butt weld on flange 4" TTMA socket weld on flange

TTF400SP Fuel Compatibility

Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels

See page 9 for TTMA flange gaskets

TTMA Flange x Cam and Groove

400-ALT-AL Part # 300-ALT-AL* 3040ALT-AL 400-ALT-AL* 40022ALTAL 600-ALT-AL 300-DLT-AL 3040DLT-AL 400-DLT-AL 40022DLTAL 600-DLT-AL

4022ALTAL

400-DLT-AL

Description

4022DLTAL Fuel Compatibility

3" TTMA flange x 3" cam and groove adapter (straight) 3" TTMA flange x 4" cam and groove adapter (straight) 4" TTMA flange x 4" cam and groove adapter (straight) 4" TTMA flange x 4" cam and groove adapter (22½°) 6" TTMA flange x 6" cam and groove adapter (straight) 3" TTMA flange x 3" cam and groove coupler (straight) 3" TTMA flange x 4" cam and groove coupler (straight) 4" TTMA flange x 4" cam and groove coupler (straight) 4" TTMA flange x 4" cam and groove coupler (22½°) 6" TTMA flange x 6" cam and groove coupler (straight)

Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E85 and B20 biofuels Gasoline and diesel, up to E85 and B20 biofuels Gasoline and diesel, up to E85 and B20 biofuels Gasoline and diesel, up to E85 and B20 biofuels Gasoline and diesel, up to E85 and B20 biofuels

See page 9 for TTMA flange gaskets

8

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Dixon Bayco 2013


Petroleum Products

Fuel Tanker

4443 Part # 4443

Description 4" TTMA x 3" TTMA reducer flange

Fuel Compatibility Gasoline and diesel, up to E100 and B100 biofuels

TTMA Butterfly Valve Spacer

FG4540 Part # FG4540

Description 4" TTMA flange spacer

Fuel Compatibility Gasoline and diesel, up to E100 and B100 biofuels

API and TTMA Flange Gaskets

Part #

Size

Description

Bolt Thickness Circle

OD

ID

5-5/8"

3½"

1/8"

5-29/32" 3½"

3/32"

300GTTFCB

3" TTMA - Cork/Buna

40321TF

3" TTMA - PTFE with soft fiber core

40364TF

3" API Sump - PTFE with soft fiber core

400GTTFCB

4" TTMA - Cork/Buna

6-5/8" 4-9/16"

1/8"

40322TF

4" TTMA - PTFE with soft fiber core

6-7/8" 4-5/8"

3/32"

40323TF

4" API Sump - PTFE with soft fiber core 8-3/8" 5-7/8"

5/32"

400GTTFK

4" TTMA Klinger nylon

1/8"

Dixon Bayco 2013

7¼"

5"

6-5/8" 4-9/16"

800.355.1991

5/32"

Fuel Compatibility

and diesel, up to E10 4-7/8" Gasoline and B2 biofuels and diesel, up to E100 4-7/8" Gasoline and B100 biofuels and diesel, up to E100 6¼" Gasoline and B100 biofuels and diesel, up to E10 5-7/8" Gasoline and B2 biofuels and diesel, up to E100 5-7/8" Gasoline and B100 biofuels and diesel, up to E100 7¼" Gasoline and B100 biofuels and diesel, up to E100 5-7/8" Gasoline and B100 biofuels 9

Petroleum

Products

TTMA Flange Reducer


Petroleum Products

Fuel Delivery Products

Petroleum

6200 and 6500 Series- Fuel Delivery Elbows Features & Benefits:

6200 Series:

• Available in standard or tall heights to accommodate deep fill boxes • Rugged modular cast aluminum construction • Most parts are common throughout the Bayco elbow line, making any necessary maintenance a breeze. • Grease nipple enables the greasing of the lever stem, and acetal bushings help keep everything moving smoothly, even in the harshest of conditions. • Bolt on inlets allow the inlet to be changed without having to worry about galling of threaded inlets. • Ball handle lever enables the operator to easily and positively engage the solid bronze locking arms, onto the underground adapter. • Biofuel compatible up to E100 (100% Ethanol) and B20 (20% Bio Diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.

6500 Series: Features all of the benefits of the 6200 series plus-

• Heavy duty bolt on arm attachment plate increases the strength of the lever pivot. There are no impact susceptible pivot bolts, or casting bosses to break. • Arm hinge points use a double yoke design, which increases the arm strength. • Built in heavy duty, locking mechanism prevents accidental elbow disconnections while the elbow is in service. No need for the operator to engage the locking mechanism, just move the handle to the closed position and the lock automatically engages. Releasing the lock is equally as easy, just gripping the handle and lifting. The locking mechanism has lots of free clearance so will not be affected by dirt, ice or snow. (Elbow disconnections can occur on other elbow designs, from either operators bumping the release mechanism, or from a hydraulic surge when the underground storage tank overfill valve slams shut.) • Ergonomic handle can be mounted on either side of the elbow.

"A" "B"

"A" "B"

6200A Part # 6200 6200C 6200A 6200B 6200D 6200T 6200AT 6200X 6200XC 6200XA 6200XB 6200XD 6200XT 6200XAT 6500 6500C 6500A 6500B 6500D 6500T 6500AT 6500X 6500XC 6500XA 6500XB 6500XD 6500XT 6500XAT

"A" "B"

6200D

"A" "B"

6500A

"A" 17¾" 17¾" 17¾" 17¾" 17¾" 17¾" 17¾" 21" 21" 21" 21" 21" 21" 21" 17¾" 17¾" 17¾" 17¾" 17¾" Elbow with locking handle and anti-spill sleeve without inlet connection 17¾" Elbow with locking handle, 4" adapter inlet and anti-spill sleeve 17¾" Tall height full feat. elbow only, without inlet connection 21" Tall height full feat. elbow with 3" adapter inlet 21" Tall height full feat. elbow with 4" adapter inlet 21" Tall height full feat. elbow with 3" coupler inlet 21" Tall height full feat. elbow with 4" coupler inlet 21" Tall elbow with locking handle, 4" adapter inlet and anti-spill sleeve 21" Tall elbow with locking handle, 4" adapter inlet and anti-spill sleeve 21" Description Standard height elbow only, without inlet connection Standard height elbow with 3" adapter inlet Standard height elbow with 4" adapter inlet Standard height elbow with 3" coupler inlet Standard height elbow with 4" coupler inlet Elbow with anti-spill sleeve without inlet connection Elbow with 4" adapter inlet and anti-spill sleeve Tall height elbow only, without inlet connection Tall height elbow with 3" adapter inlet Tall height elbow with 4" adapter inlet Tall height elbow with 3" coupler inlet Tall height elbow with 4" coupler inlet Tall elbow with anti-spill sleeve without inlet connection Tall elbow with 4" adapter inlet and anti-spill sleeve Standard height full feat. elbow only, without inlet connection Standard height full feat. elbow with 3" adapter inlet Standard height full feat. elbow with 4" adapter inlet Standard height full feat. elbow with 3" coupler inlet Standard height full feat. elbow with 4" coupler inlet

Elbow inlet adapters are shown on page 11.

"B" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 13¾" 13¾" 13¾" 13¾" 13¾" 13¾" 13¾" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 13¾" 13¾" 13¾" 13¾" 13¾" 13¾" 13¾"

6500XA Fuel Compatibility Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels

See page 72-73 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 10

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Petroleum Products

Fuel Delivery Straight Drop Fuel Delivery Connectors Part #

Description Straight connector with 3" adapter inlet Straight connector with 4" adapter inlet Straight connector with 3" male NPT inlet Straight connector with 4" male NPT inlet

6303 6304 6303NPT 6304NPT

Overall Height 17-5/8" 16-3/16" 19-他" 19-3/16"

Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels

6304NPT

See page 73 for repair kits and replacement parts.

Fuel Delivery Elbow Inlets and Anti-Spill Tubes

6000-14 Part # 6000-16 6000-17 6000-15 6000-14 6000-20 6000F 6200-17 6200X-17

6000-17

6000-20

Description 3" adapter inlet 4" adapter inlet 3" coupler inlet 4" coupler inlet 4" Female NPT inlet Inline screen for drop elbows Anti-spill tube for 6200 and 6500 Tall Anti-Spill Tube for 6200 and 6500

6200-17

Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels

These inlets are for 6000, 6200 and 6500 series fuel delivery elbows only, for the 6400, series coaxial elbow inlets, refer to the inlets shown on page 12.

Side Seal Fuel Delivery Elbows Part #

Description

6000AS

Side seal elbow without inlet connection

6000ASC

Side seal elbow with 3" adapter inlet

6000ASA

Side seal elbow with 4" adapter inlet

6000BSA

Side seal elbow with 3" coupler inlet

6000DSA

Side seal elbow with 4" coupler inlet

6000AST 6000ASAT 6000ASAL 6000ASR

Dixon Bayco 2013

Side seal elbow without inlet connection, with anti-spill sleeve. Side seal elbow with 4" adapter inlet, with anti-spill sleeve. Side seal elbow with 4" adapter inlet, with locking ring. Optional add on locking ring. Prevents levers from moving.

Fuel Compatibility Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels

800.355.1991

6000ASC

11

Petroleum

Products

Fuel Delivery Connectors


Petroleum Products

Side Seal to Top Seal Adapter

Products

Petroleum

Fuel Delivery Part # 6000-SSA

Description Top seal to side seal connection adapter

Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels

6000SSA

Elbow Height Extensions

6000EXT spacer kits shown assembled to elbows Part # 6000EXT

6400EXT

Description 3" height extension kit for 6200, 6500, VR6000 and VR6500 elbows. Kit includes: body and stem extensions, 4 stainless steel nuts and bolts, and stem pin. 3" height extension kit for 6400 co-axial elbows. Kit includes: body and stem extensions, 4 stainless steel nuts and bolts, stem pin and replacement vapor tube.

Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels

Tank Cabinet "Dummy" Weld-on Adapters Part # Description AL4051-BORE 4" fuel delivery - cabinet weld-on adapter blank 400AWSPAL 4" vapor recovery - cabinet weld-on adapter blank AL4051-BORE

400AWSPAL

Coaxial Elbow-Replacement Fuel Inlets and Vapor Outlets

6000-17C Part # 6000-16C 6000-17C 6000-15C 6000-14C 6400-4 6000-26C

6000-14C

Description 3" adapter fuel inlet 4" adapter fuel inlet 3" coupler fuel inlet 4" coupler fuel inlet 3" adapter vapor outlet 3" Male NPT vapor outlet

Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels

These inlets are for 6400 series coaxial elbows only, for 6000, 6200 and 6500 series delivery elbows, refer to the inlets shown on page 11. 12

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Dixon Bayco 2013


Petroleum Products

Fuel Delivery/Vapor Recovery • Available in standard or tall heights to accommodate deep fill boxes • Rugged modular cast aluminum construction • Many parts are common throughout the Bayco elbow line, making any necessary maintenance a breeze. • Grease nipple enables the greasing of the lever stem, and acetal bushings help keep everything moving smoothly, even in the harshest of conditions. • Bolt on inlets allow the inlet to be changed without having to worry about galling of threaded inlets. See below for replacement inlets (Note: Coaxial inlets are not interchangeable with other Bayco elbow inlets.) • Ball handle lever enables the operator to easily and positively engage the solid bronze locking arms, onto the underground adapter. • Top connection is the vapor outlet; lower connection is the fuel delivery inlet. • Biofuel compatible up to E100 (100% Ethanol) and B20 (20% bio diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.

"A"

"A"

"B"

"B"

6400 Part #

6400X Description

Standard height elbow with 3" adapter fuel inlet, 3" adapter vapor outlet Standard height elbow with 3" coupler fuel inlet, 6430F 3" adapter vapor outlet Standard height elbow with 4" adapter fuel inlet, 6400 3" adapter vapor outlet Standard height elbow with 4" coupler fuel inlet, 6400F 3" adapter vapor outlet Standard height elbow with 4" coupler fuel inlet, 6400FNPT 3" male NPT vapor outlet Tall height elbow with 3" adapter fuel inlet, 6430X 3" adapter vapor outlet Tall height elbow with 3" coupler fuel inlet, 6430XF 3" adapter vapor outlet Tall height elbow with 4" adapter fuel inlet, 6400X 3" adapter vapor outlet Tall height elbow with 4" coupler fuel inlet, 6400XF 3" adapter vapor outlet Tall height elbow with 4" coupler fuel inlet, 6400XFNPT 3" male NPT vapor outlet 6430

"A" "B" Overall Ground Fuel Compatibility Height Clearance 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels

Elbow options are shown on page 12, see page 74 for repair kits and replacement parts. Biofuel Compatible, see fuel compatibility chart on page 4 for more information. Dixon Bayco 2013

800.355.1991

13

Petroleum

Features & Benefits:

Products

Single Point Coaxial - Fuel Delivery/Vapor Recovery Elbows


Petroleum Products

Products

Petroleum

Fuel Delivery/Vapor Recovery Fuel Station, In-Ground Tank Adapters and Caps Application:

Standards: Materials: Features & Benefits:

When fuel is delivered to the fuel station, the fuel delivery and vapor recovery elbows, are connected to the in-ground tank adapters. There are two types that do not interchange, 1) is for fuel delivery using either standard or Coaxial delivery elbows. 2) is for the vapor recovery elbows. The delivery adapter is threaded onto the in-ground tank fuel inlet, and the vapor adapter is threaded to the in-ground tank vapor outlet connection. To prevent contamination and fuel evaporation, the tank adapters are capped with T handle caps when not in use. Manufactured with 4" pipe threads to connect to in-ground fuel station tanks, and then provide an interface to connect the top seal fuel drop or vapor recovery elbows. Adapters are either produced from bronze * or Bayloy™ *. Caps are produced in aluminum *, bronze * or nylon *, buna seals Delivery Adapters (top seal): • Available with 4" NPS or 4" NPT threads, with 3½" or 2-3/8" heights • Rugged bronze or Bayloy™ cast construction. Delivery Adapter Caps • Designed to fit fuel delivery adapters only • Rugged durable construction aluminum or bronze bodies, with bronze push-pull T handle • Protect the delivery adapter, and prevent fuel contamination evaporation and tampering • Pad lockable Vapor Adapters • Rugged bronze or Bayloy™ cast construction • With outlet poppet valves to prevent fuel vapors from escaping. Poppet opens when vapor elbow is connected • Can be used as vapor valve on a fuel tanker (does not have mount for air interlock) Vapor Adapter Caps • Designed to fit fuel vapor adapters and truck mounted vapor valves • Colored orange to signify vapor connection. • Durable and light weight construction aluminum or nylon bodies, with push-pull T handle • Protect the vapor adapter, and prevent fuel contamination and tampering. • Pad lockable Biofuel compatible, up to E100 (100% Ethanol) and B20 (20% Bio Diesel). For detailed fuel compatibility, please refer to the chart shown on page 4. * Dependent upon part #, see part number list below for more details

BZ4051

BZ4051S

SA4050AL

Fuel Delivery Part # BZ4051 BY4051 BZ4051S SA4050AL SA4050BZ TL4070BZ

Description Bronze fuel delivery tank adapter, 4" female NPT, 3½" height, top seal Bayloy fuel delivery tank adapter, 4" female NPT, 3½" height, top seal Bronze fuel delivery tank adapter, 4" female NPS, 2-3/8" height, top seal Aluminum fuel delivery adapter cap, bronze push-pull T handle, buna gasket Bronze fuel delivery adapter cap, bronze push-pull T handle, buna gasket Bronze fuel delivery adapter cap, bronze twin lever handle

Vapor Recovery

VR4086 Part # VR4086 VR4086BY VR4050AL VR4050PL VR4050ALC VR4050PLC

VR4050AL

VR4050PL

Description Bronze vapor recovery tank adapter, 4" FNPT, 3-5/8" height, with vapor poppet Bayloy vapor recovery tank adapter, 4" FNPT, 3-5/8" height, with vapor poppet Aluminum vapor recovery cap, colored vapor orange, push-pull T handle, buna gasket Nylon vapor recovery cap, colored vapor orange, push-pull T handle, buna gasket Aluminum vapor recovery cap, colored vapor orange, push-pull T handle, buna gasket, with chain Nylon vapor recovery cap, colored vapor orange, push-pull T handle, buna gasket, with chain See pages 80 and 82 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Vapor Compatible.

14

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Dixon Bayco 2013


Petroleum Products

Fuel Delivery/Vapor Recovery Dual Point - Vapor Recovery Elbows

Features & Benefits:

* Dependent upon part #, see part number list below for more details

"A"

"B"

"A"

VR6000NP Part #

"A"

"B" VR6100

VR6200

Description

D-handle, 3" adapter outlet Push-on style, 3" adapter outlet Push-on style, 3" adapter outlet Ball lever handle, without adapter outlet Ball lever handle, 3" adapter outlet Ball lever handle, 3" adapter outlet Ball lever handle, 3" adapter outlet with height extension, VR6200PNP see page 12 for more info. VR6200ANP Ball lever handle, 4" adapter outlet VR6200NPB Ball lever handle, 3" coupler outlet Ball lever handle, 3" coupler outlet with height extension, VR6200NPBP see page 12 for more info Ball lever handle, 4" coupler outlet with height extension, VR6200NPDP see page 12 for more info VR6500 Heavy duty ball lever handle, 3" adapter outlet VR6500NP Heavy duty ball lever handle, 3" adapter outlet VR6500LPNP Heavy duty ball lever locking handle, 3" adapter outlet Replacement 3" adapter outlet, for elbows with or without VR6000-6 poppets Replacement 4" adapter outlet, for elbows without 6000-17 poppets. Requires liquid sealant to seal to elbow body. Replacement 3" coupler outlet, for elbows without poppets. 6000-15 Requires liquid sealant to seal to elbow body. Replacement 4" coupler outlet, for elbows without poppets. 6000-14 Requires liquid sealant to seal to elbow body. VR6000NP VR6100 VR6100NP VR6200NPBU VR6200 VR6200NP

"A"

"B"

"B" VR6500

Outlet "A" "B" Poppet Overall Ground Vapor Compatibility Valve Height Clearance No 17¼" 10¾" Gasoline and diesel, up to E85 & B20 biofuels Yes 16¾" 10½" Gasoline and diesel, up to E85 & B20 biofuels No 16¾" 10½" Gasoline and diesel, up to E85 & B20 biofuels No 17¼" 10¾" Gasoline and diesel, up to E85 & B20 biofuels Yes 17¼" 10¾" Gasoline and diesel, up to E85 & B20 biofuels No 17¼" 10¾" Gasoline and diesel, up to E85 & B20 biofuels No 20¼" 13¾" Gasoline and diesel, up to E85 & B20 biofuels No No No

17¼" 17¼" 20¼"

10¾" 10¾" 13¾"

Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E85 & B20 biofuels

No

20¼"

13¾"

Gasoline and diesel, up to E85 & B20 biofuels

Yes No No -

17¼" 17¼" 20¼" -

11¼" 11¼" 13¾" -

Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels

-

-

-

Gasoline and diesel, up to E100 & B20 biofuels

-

-

-

Gasoline and diesel, up to E100 & B20 biofuels

-

-

-

Gasoline and diesel, up to E100 & B20 biofuels

Biofuel Compatible, see fuel compatibility chart on page 4 for more information.

Dixon Bayco 2013

800.355.1991

15

Petroleum

Standards: Materials:

In many areas fuel stations are equipped with dual point tank connections, one connection is for the fuel delivery, and the other connection is for the vapor recovery connection. The vapor elbow bottom connection is connected to the fuel station on a ground tank vapor adapter and the top connection to the vapor hose, which returns the fuel vapors back to the tanker. Manufactured to connect to in ground fuel station vapor adapters and cam and groove vapor hose connections. Aluminum body and handle, bronze locking arms *, stainless steel hardware, Baylast™ and Buna seals, and acetal bushings. • Rugged modular cast aluminum construction Many parts are common throughout the Bayco elbow line, making any necessary maintenance a breeze • • Grease nipple enables the greasing of the lever stem, and acetal bushings help keep everything moving smoothly, even in the harshest of conditions. • Inlet probes are standard, and are available with or without outlet poppet valves • Bolt on outlets allow the outlet to be changed without having to worry about galling of threads. See below for replacement outlets. • VR6100 Series features a simple to connect push on style connection • VR6200 and VR6500 series features an ergonomic ball handle lever, which on the 6500 series can be mounted either on the left or right side. VR6500 series features heavy duty bolt on arm attachment plate increases the strength of the lever pivot. There • are no impact susceptible pivot bolts, or casting bosses to break. • VR6500 series features, arm hinge points use a double yoke design which increases the arm strength • Biofuel vapor compatible, up to E85 (85% Ethanol) and B20 (20% bio diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.

Products

Application:


Petroleum Products

Fuel Vapor Recovery Products

Petroleum

Vapor Return Valves Standards: Materials: Features & Benefits:

Manufactured to connect to vapor hose couplings Aluminum body and buna seals, nylon * or acrylic * sight glass if equipped • Rugged cast aluminum construction • Variety of tank connections to suit any application, including 4" TTMA flange, 3" and 4" Female NPT and 4" Female NPS • Air interlock mounting pad. (VR4000 requires 5000AIV, other models can use the 5000AI, 5000AIS or 5000AIST Interlock valves) • VR4000 is a bulb design which allows for maximum vapor flow, also features 2 large acrylic sight glasses and a drain plug. • Available with or without poppets. Poppeted versions prevent vapor from escaping from the tanker. • Easy seal replacement while still on the tanker • Biofuel vapor compatible, up to E100 (100% Ethanol) and B20 (20% bio diesel). For detailed fuel compatibility, please refer to the chart shown on page 4. * Dependent upon part #, see part number list below for more details

VR4000

VR3100

VR4100

Adapter Tanker Inlet Poppet Sight Size Connection Valve Glass VR3100 4" 3" female NPT Yes No VR3100NP 4" 3" female NPT No No VR4100 4" 4" female NPT Yes No VR4100NP 4" 4" female NPT No No VR4100S 4" 4" female NPS Yes No VR4100NPS 4" 4" female NPS No No VR4100F 4" 4" TTMA Flange Yes Yes VR4100FNG 4" 4" TTMA Flange Yes No VR4100F-NGNP 4" 4" TTMA Flange No No Part #

4"

VR4000

4" TTMA Flange

Yes

Yes 2

VR4100F

Description

Vapor Compatibility

Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Bulb design for maximum flow, (if required use 5000AIV Interlock valve)

Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels

Orange Vapor Caps Part #

Description Aluminum vapor recovery adapter cap, colored vapor orange, push-pull T handle, buna VR4050AL gasket vapor recovery adapter cap, colored vapor orange, push-pull T handle, buna VR4050PL Nylon gasket vapor recovery adapter cap, colored vapor orange, push-pull T handle, buna VR4050ALC Aluminum gasket, with chain vapor recovery adapter cap, colored vapor orange, push-pull T handle, buna VR4050PLC Nylon gasket, with chain

Vapor Compatibility Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels

Vapor Hose Couplings VRC3000AL VR4030CS-AL * 4030-CVR-AL 400-CVR-AL 4030-DVR-AL 400-DVR-AL

Coupler Size 3" 4" 4" 4" 4" 4"

4030-DAVR-AL

4"

400-DDVR-AL

4"

VR4030CS-NP

4"

Part #

VR4030CS-AL

Connection Type & Size 3" hose 3" hose 3" hose 4" hose 3" female NPT 4" female NPT 3" cam & groove adapter 4" cam & groove coupler 3" hose

Poppet Valve No Yes No No No No

Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels

No

Gasoline and diesel, up to E100 and B20 biofuels

No

Gasoline and diesel, up to E100 and B20 biofuels

No

Gasoline and diesel, up to E100 and B20 biofuels

Vapor Compatibility

* VR4030CS-AL will not work with Civacon 633LVH vapor valve. 16

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Dixon Bayco 2013


Petroleum Products

Fuel Vapor Recovery • Available for either 16" or 20" manholes • Can be installed to open in sequence with another pneumatically controlled device such as the emergency valve, or open independently by simply plugging the lower of the 2 ports. (use a ¼" male NPT plug). • Flange adapter available to adapt 3" TTMA (VR6035SQ) version to a Parker style vent • Rugged cast aluminum construction • Any necessary maintenance is easy to perform • Biofuel vapor compatible up to E100 (100% Ethanol) and B100 (100% bio diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.

VR6030SQ Part #

VR6035SQ

40193AL

Description

Vapor Compatibility

VR6030SQ

For 16" manhole, with threaded mounting ring

Gasoline and diesel, up to E100 and B100 biofuels

VR6035SQ

For 20" manhole, with 3" TTMA flange

Gasoline and diesel, up to E100 and B100 biofuels

40193AL

VR6035SQ adapter flange for Parker style vents

Gasoline and diesel, up to E100 and B100 biofuels

See page 9 for TTMA flange gaskets.

Inbreathing and Outbreathing Vents

VRP3500 / VRP3600

VRV3501

Part #

Description

Vapor Compatibility

VRP3500

Outbreathing, opens at no greater than 1 PSI (MC306)

Gasoline and diesel, up to E100 and B100 biofuels

VRP3600

Outbreathing, opens at no less than 1 PSI (DOT406)

Gasoline and diesel, up to E100 and B100 biofuels

VRV3501

Inbreathing, opens at 1.5" Hg (vacuum)

Gasoline and diesel, up to E100 and B100 biofuels

Air Interlock Valves

5000AI

5000AIR

5000AIHD

Part #

5000AIV

Description

5000AI

1" button plunger pneumatic interlock, Baylast™ seals

5000AIST

1½" button plunger pneumatic interlock, Baylast™ seals

5000AIR

Roller ball plunger pneumatic interlock, ideal for use on cabinet doors, Baylast™ seals

5000AIS

1" button plunger pneumatic/electronic interlock, ideal for connecting to lights or the overfill detection system, Baylast™ seals

5000AIV

Paddle plunger pneumatic interlock, for use on VR4000 vapor valve, Baylast™ seals

5000AIHD

Heavy duty, high flow air ports, same foot print as 5000AI, Baylast™ seals

Dixon Bayco 2013

800.355.1991

17

Petroleum

Features & Benefits:

Products

Sequential Vapor Vents


Petroleum Products

Products

Petroleum

Fuel Tanker Hose Tube Doors Application: Standards: Materials: Features & Benefits:

When not in use fuel delivery hoses are often store in tubes that run the length of the tanker, to keep the hoses in the storage tubes they have a welded cap on one end and a hinged tube door welded on the other end. Manufactured to weld to 6", 7" or 8" hose tubes Aluminum body, Buna seals, stainless steel door closure spring and hardware, nylon bushings • Pad-lockable • Keeps fuel delivery hoses neatly and safely stored in the designated storage tubes • Helps to protect the expensive delivery hoses and fittings from road dirt, salt and other environmental factors Part #

TDF6

TDF7

TDF8

Description

TDF6

6" hose tube door

TDF7

7" hose tube door

TDF8

8" hose tube door

See page 86 for repair kits and replacement parts

Aluminum Ladder Step Features & Benefits:

• • • •

Contoured tube connections to aid welding For 2" tubing, 13" wide Serrated to provide a safe, sure grip, anti – slip tread Allows easy safe ladder access to the top of the tanker Part # 15S

Description Ladder step

Static Grounding Balls Application: Standards: Materials: Features & Benefits:

To help prevent static electric sparking when loading or unloading tankers containing flammable products, the tanker is grounded using a grounding cable with spring clip attached to a tank mounted static grounding ball. Manufactured with 3/8" -16UN-3A thread Brass or stainless steel • Helps eliminate static electricity sparking

Part #

GS1

Description

GS1

Brass grounding ball

GS2

Stainless steel grounding ball

GS2

Tanker Pipe Caps • Includes 12" heavy duty chain with S hook • Pin lugs allow easy tightening • Working pressure of up to 150 PSI Part #

Description

PC30

3" female NPS pipe threaded aluminum cap

PC30 18

800.355.1991

Dixon Bayco 2013


Petroleum Products

Fuel Tanker One way full flow ball valves are often used to control the flow of products from tanker compartments. Manufactured with 2", 3" or 4" female NPT, socket weld to Schedule 40 or grooved ends

Standards: Materials: Features & Benefits:

Part # 1WAYBV200 1WAYBV300 1WAYBV400 1WAYBV200SW 1WAYBV300SW 1WAYBV200VIC 1WAYBV300VIC

Aluminum body, aluminum and stainless steel wetted parts, FPM (Viton® and PTFE seals) • High flow with low pressure drop • Working pressure of 150 PSI at 21°C (70°F) • Valve spindle can be disassembled with valve installed. Description Female NPT Female NPT Female NPT Schedule 40 socket weld Schedule 40 socket weld Grooved connections Grooved connections

Size 2" 3" 4" 2" 3" 2" 3"

1WAYBV300

1WAYBV300SW

1WAYBV300VIC

Two Way-3 Port Diverting Ball Valves Application:

Two way diverting ball valves are often used to diverting or mixing products between tanker compartments. Manufactured with 2", 3" or 4" female NPT, socket weld to Schedule 40 or grooved ends.

Standards: Materials: Features & Benefits:

Part #

Aluminum body, aluminum and stainless steel wetted parts, FPM (Viton® and PTFE seals • • • •

Size

3 ports allow easy flow diversion between tanker compartments High flow with low pressure drop Working pressure of 150 PSI at 21°C (70°F) Valve spindle can be disassembled with valve installed.

Description

2WAYBV200

2"

Female NPT

2WAYBV300

3"

Female NPT

2WAYBV400

4"

Female NPT

2WAYBV200SW

2"

Schedule 40 socket weld

2WAYBV300SW

3"

Schedule 40 socket weld

2WAYBV200VIC3

2"

Grooved connections

2WAYBV300VIC3

3"

Grooved connections

2WAYBV300

2WAYBV300SW

2WAYBV300VIC3

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

19

Petroleum

Application:

Products

One Way Full Flow Ball Valves


Petroleum Products

Products

Petroleum

Dry Disconnects Cam and Groove Style Dry Disconnect Couplings Application: Standards: Materials:

Features & Benefits:

Dry disconnects help prevent spillage from normal or accidental disconnection of the connection. A spring loaded sealing device is designed to snap closed should the valve become disconnected with the poppet open, significantly limiting liquid loss. Manufactured to interchange with other cam and groove type dry disconnect couplings. Canadian registration number CRN #OH14044 all provinces, 3" size rated to 80 Psi for CRN required applications. Zinc, aluminum or stainless steel bodies with buna *, Viton® *, Viton® B *, PTFE encapsulated silicone*, EPT (EPDM)*, Kalrez®, PTFE encapsulated Viton® and PTFE seals, see part number chart for full seal selection. Contact Dixon at 800-355-1991 for working pressures at temperatures other than 21°C (70°F) and for chemical compatibility, size and material selection. • Helps eliminate the possibility of costly spills • Compatible with most other brands of cam and groove style dry disconnects • Special configurations can be designed for your application • Female NPT or 150# flanged connections DBA Adapters • Two-piece adapter design for easy rebuilding of adapters • Aluminum fittings have aluminum nose piece and brass piston, stainless steel parts have a stainless steel piston. • Adapters below are used with the DBC or D2C couplers shown on pages 36 and 37. • Use standard cam and groove dust caps sized one size larger than the dry disconnect size, see chart below for dust cap size selection. DBC Couplers • DBC series have automatic closing poppet assembly. • Heavy duty stainless steel crank and link provide long service life. • Stainless steel handle assembly allows exposure to corrosive chemicals or wash down service. • Strong handle attachment prevents bending of crank assembly. • Aluminum couplers have stainless steel internal parts. • EZ Boss-lock automatic locking cam arms, provide added security from accidental opening due to cam arms getting snagged or vibration. Very easy to use, just close the arms and they lock, to open simply lift the lever (possible even with gloves on). * Dependent upon part #, see part number list below for more details

DBA71-200 Female NPT Size 1½" 2" 3" 1½" 2" 3" 1½" 2" 3" 1½" 2" 3" 1½" 2" 3" 1½" 2" 3" 3"

Max PSI @ 21°C (70°F) Buna 210 Buna 150 Buna 120 Viton® 210 Viton® 150 Viton® 120 PTFE Encapsulated Silicone 210 PTFE Encapsulated Silicone 150 PTFE Encapsulated Silicone 120 EPT (EPDM) 210 EPT (EPDM) 150 EPT (EPDM) 120 Kalrez® 210 Kalrez® 150 Kalrez® 120 PTFE Encapsulated Viton® 210 PTFE Encapsulated Viton® 150 PTFE Encapsulated Viton® 120 Viton® B 120 Seal Material

Female NPT Adapters Aluminum Part # DBA61-200 DBA62-200 DBA63-150 DBA63-200 DBA63-300 DBA64-150 DBA64-200 DBA64-300 DBA66-150 DBA66-200 DBA66-300 DBA67-150 DBA67-200 DBA67-300 DBA69-300

Zinc/Aluminum Part # DBA11-150 DBA11-200 DBA11-300 DBA12-150 DBA12-200 DBA12-300 -

Competitor Part # 1611AN-AL15 1611AN-AL20 1611AN-AL30 1612AN-AL15 1612AN-AL20 1612AN-AL30 1613AN-AL15 1613AN-AL20 1613AN-AL30 1614AN-AL15 1614AN-AL20 1614AN-AL30 1616AN-AL15 1616AN-AL20 1616AN-AL30 1617AN-AL15 1617AN-AL20 1617AN-AL30 1619AN-AL30

DBA11-300 Stainless Steel Part # * DBA71-150 DBA71-200 DBA71-300 DBA72-150 DBA72-200 DBA72-300 DBA73-150 DBA73-200 DBA73-300 DBA74-150 DBA74-200 DBA74-300 DBA76-150 DBA76-200 DBA76-300 DBA77-150 DBA77-200 DBA77-300 DBA79-300

Competitor Cam & Groove Part # Dust Cap Size 1671AN-SS15 2" 1671AN-SS20 2½" 1671AN-SS30 4" 1672AN-SS15 2" 1672AN-SS20 2½" 1672AN-SS30 4" 1673AN-SS15 2" 1673AN-SS20 2½" 1673AN-SS30 4" 1674AN-SS15 2" 1674AN-SS20 2½" 1674AN-SS30 4" 1676AN-SS15 2" 1676AN-SS20 2½" 1676AN-SS30 4" 1677AN-SS15 2" 1677AN-SS20 2½" 1677AN-SS30 4" 1679AN-SS30 4"

* Stainless steel corrosion resistance is comparable to 304 stainless steel. See pages 88 and 89 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 20

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Dixon Bayco 2013


Petroleum Products

Dry Disconnects Jump Size Female NPT Adapters

Seal Material

Max PSI @ Zinc/Aluminum 21°C (70°F) Part #

2"

1½"

Buna

150

2"

1½"

Viton®

150

Competitor Part #

Cam & Groove Dust Cap Size

DBA11-1520

-

2"

DBA12-1520

-

2"

See pages 88 and 89 for replacement parts.

DBA12-1520

Female NPS Vapor Adapter Female NPSM Size

Dry Disconnect Body Size

Seal Material

3"

2"

PTFE

Max PSI @ Stainless Steel 21°C (70°F) Part # 150

DBVA73-2030

Competitor Part #

Cam & Groove Dust Cap Size

2173AVN

2½"

See page 90 for replacement parts. DBA12-1520

150# Flange Adapters Flange Dry Disconnect Size Body Size 2"

1½"

Seal Material

Max PSI @ Stainless Steel 21°C (70°F) Part # 150

Buna

Competitor Part #

Cam & Groove Dust Cap Size

DBAF71-1520 1671ANF-SS15

2"

2"

2"

Buna

150

DBAF71-200 1671ANF-SS20

2½"

3"

3"

Buna

120

DBAF71-300 1671ANF-SS30

4"

2"

1½"

Viton®

150

DBAF72-1520 1672ANF-SS15

2"

2"

2"

®

150

DBAF72-200 1672ANF-SS20

2½"

3"

3"

®

Viton

120

DBAF72-300 1672ANF-SS30

4"

2"

1½"

PTFE Encapsulated Silicone

150

DBAF73-1520 1673ANF-SS15

2"

2"

2"

PTFE Encapsulated Silicone

150

DBAF73-200 1673ANF-SS20

2½"

3"

3"

PTFE Encapsulated Silicone

120

DBAF73-300 1673ANF-SS30

4"

2"

1½"

EPT (EPDM)

150

DBAF74-1520 1674ANF-SS15

2"

2"

2"

EPT (EPDM)

150

DBAF74-200 1674ANF-SS20

2½"

3"

3"

EPT (EPDM)

120

DBAF74-300 1674ANF-SS30

4"

2"

1½"

Kalrez

®

150

DBAF76-1520 1676ANF-SS15

2"

2"

2"

Kalrez

®

150

DBAF76-200 1676ANF-SS20

2½"

3"

3"

Kalrez

®

120

DBAF76-300 1676ANF-SS30

4"

Viton

DBAF72-200

Note: Stainless steel corrosion resistance is comparable to 304 stainless steel.

See page 91 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

21

Petroleum

Dry Disconnect Body Size

Products

Female NPT Size


Petroleum Products

Cam and Groove Style Dry Disconnect Couplings

Products

Petroleum

Dry Disconnects

DBC61-150

DBC61-300

Female NPT Couplers Max PSI Female Aluminum NPT Seal Material @ 21°C Part # Size (70°F) 1.5" Buna 210 DBC61-150 2" Buna 150 DBC61-200 3" Buna 120 DBC61-300 1.5" Viton® 210 DBC62-150 2" Viton® 150 DBC62-200 3" Viton® 120 DBC62-300 1½" PTFE Encapsulated Silicone 210 DBC63-150 2" PTFE Encapsulated Silicone 150 DBC63-200 3" PTFE Encapsulated Silicone 120 DBC63-300 1½" EPT (EPDM) 210 DBC64-150 2" EPT (EPDM) 150 DBC64-200 3" EPT (EPDM) 120 DBC64-300 1½" Kalrez® 210 DBC66-150 2" Kalrez® 150 DBC66-200 3" Kalrez® 120 DBC66-300 1½" PTFE Encapsulated Viton® 210 DBC67-150 2" PTFE Encapsulated Viton® 150 DBC67-200 3" PTFE Encapsulated Viton® 120 DBC67-300 3" Viton® B 120 DBC69-300

Competitor part # (New & Old)

Stainless Steel Part #

Competitor Part # (New & Old)

1711DL-AL15 / 1761D-AL15 1711DL-AL20 / 1761D-AL20 1711DL-AL30 / 1761D-AL30 1712DL-AL15 / 1762D-AL15 1712DL-AL20 / 1762D-AL20 1712DL-AL30 / 1762D-AL30 1713DL-AL15 / 1763D-AL15 1713DL-AL20 / 1763D-AL20 1713DL-AL30 / 1763D-AL30 1714DL-AL15 / 1764D-AL15 1714DL-AL20 / 1764D-AL20 1714DL-AL30 / 1764D-AL30 1716DL-AL15 / 1766D-AL15 1716DL-AL20 / 1766D-AL20 1716DL-AL30 / 1766D-AL30 1717DL-AL15 / 1767D-AL15 1717DL-AL20 / 1767D-AL20 1717DL-AL30 / 1767D-AL30 1719DL-AL30 / 1769D-AL30

DBC71-150 DBC71-200 DBC71-300 DBC72-150 DBC72-200 DBC72-300 DBC73-150 DBC73-200 DBC73-300 DBC74-150 DBC74-200 DBC74-300 DBC76-150 DBC76-200 DBC76-300 DBC77-150 DBC77-200 DBC77-300 DBC79-300

1771DL-SS15 / 1771D-SS15 1771DL-SS20 / 1771D-SS20 1771DL-SS30 / 1771D-SS30 1772DL-SS15 / 1772D-SS15 1772DL-SS20 / 1772D-SS20 1772DL-SS30 / 1772D-SS30 1773DL-SS15 / 1773D-SS15 1773DL-SS20 / 1773D-SS20 1773DL-SS30 / 1773D-SS30 1774DL-SS15 / 1774D-SS15 1774DL-SS20 / 1774D-SS20 1774DL-SS30 / 1774D-SS30 1776DL-SS15 / 1776D-SS15 1776DL-SS20 / 1776D-SS20 1776DL-SS30 / 1776D-SS30 1777DL-SS15 / 1777D-SS15 1777DL-SS20 / 1777D-SS20 1777DL-SS30 / 1777D-SS30 1779DL-SS30 / 1779D-SS30

Cam & Groove Dust Plug Size 2" 2½" 4" 2" 2½" 4" 2" 2½" 4" 2" 2½" 4" 2" 2½" 4" 2" 2½" 4" 4"

Greaseless Female NPT Couplers Max PSI @ 21°C (70°F)

Stainless Steel Part #

Competitor Part # (New and Old)

Cam & Groove Dust Plug Size

PTFE Encapsulated Viton®

210

DBC77-150-GL

1777DL-SS15-GL / 177D-SS15-GL

2"

PTFE Encapsulated Viton

150

DBC77-200-GL

1777DL-SS20-GL / 177D-SS20-GL

2½"

Female NPT Size

Seal Material

1½" 2"

®

Note: Stainless steel corrosion resistance is comparable to 304 stainless steel. See pages 92 - 99 for repair kits and replacement parts.

Female NPT Swivel Couplers

DBS61-200 Female NPT Size

Seal Material

Max PSI @ 21°C (70°F)

Aluminum Part #

Competitor Part # (New and Old)

Cam & Groove Dust Plug Size

2"

Buna

150

DBS61-200

1711ESL-AL20 / 1711ES-0200

2½"

2"

Viton®

150

DBS62-200

1712ESL-AL20 / 1712ES-0200

2½"

2"

PTFE Encapsulated Silicone

150

DBS63-200

-

2½"

See pages 100 and 101 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 22

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Dixon Bayco 2013


Petroleum Products

Dry Disconnects

Description

DBCL200

Valve handle locking kit for 1½" & 2" couplers

DBC77-200-GL

Valve handle locking kit for 3" couplers DBCL-200

Cam and Groove Style Dry Disconnect D2C Couplings Application:

Dry disconnects help prevent spillage from normal or accidental disconnection of the connection. D2C series couplings are similar to the DBC series as shown on page 36, except the D2C do not have an internal seal cylinder, therefore the couplings do not automatically close. The D2C couplers are suited to vapor recovery, suction pump and applications where it is necessary to easily drain the hose or piping for cleaning. They can also be used when product retention in hose or pipe is desired, but environmental damage from an open coupling is not a threat.

Standards:

Use with Dixon Bayco DBA series adapters. Manufactured to interchange with other cam and groove type dry disconnect couplings.

Materials:

316 Stainless steel bodies with buna *, Viton® *, Viton® B *, PTFE encapsulated silicone *, EPT (EPDM) *, Kalrez®, PTFE encapsulated Viton® seals, see part number chart for full seal selection. Contact Dixon at 800-355-1991 for working pressures at temperatures other than 21°C (70°F) and for chemical compatibility, size, and material selection.

Features & Benefits:

• • • • • •

Helps eliminate the possibility of costly spills Compatible with most other brands of cam and groove style dry disconnects Special configurations can be designed for your application Female NPT Couplers below are used with the DBA adapters shown on pages 34 and 35. Use standard cam and groove dust plugs, sized one size larger than the dry disconnect size, see chart below for dust plug size selection. • Stainless steel valve handle locking kit included on valve handle. • EZ Boss-lock automatic locking cam arms provide added security from accidental opening due to cam arms getting snagged or vibration. Very easy to use, just close the arms and they lock, to open simply lift the lever (possible even with gloves on).

* Dependent upon part #, see part number list below for more details See page 102 for replacement parts.

Female NPT Couplers

Female NPT Size

Seal Material

1½" 2" 1½" 2"

Buna Buna Viton® Viton® PTFE Encapsulated Silicone PTFE Encapsulated Silicone EPT (EPDM) EPT (EPDM)

1½" 2" 1½" 2"

210 150 210 150

D2C71-150 D2C71-200 D2C72-150 D2C72-200

2271D-SS15 2271D-SS20 2272D-SS15 2272D-SS20

Cam & Groove Dust Plug Size 2" 2½" 2" 2½"

210

D2C73-150

2273D-SS15

2"

150

D2C73-200

2273D-SS20

2½"

210 150

D2C74-150 D2C74-200

2274D-SS15 2274D-SS20

2" 2½"

Max PSI @ Stainless 21°C (70°F) Steel Part #

Competitor Part #

See page 102 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

D2C71-150

D2C71-200

23

Petroleum

Part #

Products

Valve Handle Locking Kits for above Couplers


Petroleum Products

Products

Petroleum

Dry Disconnects Bayco Bayonet Style Dry Disconnect Couplings Application:

Standards: Materials: Features & Benefits:

Bayonet dry disconnect fittings are ideally suited for the spill-less transfer of petroleum products such as fuel oil, lube oil blending, and tank truck delivery. The design of the Bayco bayonet dry disconnect system ensures a spill free connection, fluid cannot flow until couplings are connected together and the valve is opened. The coupling can then not be disconnected until the valve handle is closed. Manufactured to interchange with other brands of bayonet type dry disconnect couplings. Canadian registration number CRN #OH14055 all provinces. Adapters have anodized aluminum *, brass * or stainless steel * bodies with either anodized aluminum * or brass * poppet valves. Couplers are aluminum. Adapters and couplers are available with either buna or Viton® seals. • Helps eliminate the possibility of costly spills • Compatible with most other brands of bayonet style dry disconnects • Female NPT • Rubber dust caps and plugs with stainless steel chains are available to protect the adapters and couplers from contamination and damage * Dependent upon part #, see part number list below for more details See page 103 for replacement parts.

BA32-200 Female NPT Size Seal Material 2"

Buna

2"

Viton

3"

Buna

®

3"

Viton

3"

Buna

3"

Viton

®

®

BA62-300

Female NPT Adapters Description

Part #

Competitors Part #

Rubber Dust Cap Part #

Stainless steel body with brass poppet valve

BA31-200

J72A-BBN0-B / J72A-ABN0-B

BAC-200

Stainless steel body with brass poppet valve

BA32-200

J72A-BVN0-B / J72A-AVN0-B

BAC-200

Brass body and poppet valve

BA31-300

J73A-BBN0-B

BAC-300

Brass body and poppet valve

BA32-300

J73A-BVN0-B

BAC-300

Anodized aluminum body and poppet valve

BA61-300

J73A-ABNO-B

BAC-300

Anodized aluminum body and poppet valve

BA62-300

J73A-AVN0-B

BAC-300

BC61-200

BSS61-300

BS61-300

Female NPT Couplers Seal Female NPT Size Material 2" 2"

Buna Viton

®

Description

Part #

Competitors Part #

Rubber Dust Plug Part #

Anodized aluminum body with straight non-swiveling NPT connection

BC61-200

J72C-ABNO-B

BAP-200

Anodized aluminum body with straight non-swiveling NPT connection

BC62-200

J72C-AVNO-B

BAP-200

2"

Buna

Aluminum body with straight swiveling NPT connection

BSS61-200

J72C-ABN1-B

BAP-200

2"

Viton®

Aluminum body with straight swiveling NPT connection

BSS62-200

J72C-AVN1-B

BAP-200

2"

Buna

Aluminum body with 90° swiveling NPT connection

BS61-200

J72C-ABN2-B

BAP-200

Aluminum body with 90° swiveling NPT connection

BS62-200

J72C-AVN2-B

BAP-200

Aluminum body with straight swiveling NPT connection

BSS61-300

J73C-ABN1-B

BAP-300

Aluminum body with straight swiveling NPT connection

BSS62-300

J73C-AVN1-B

BAP-300

Aluminum body with 90° swiveling NPT connection

BS61-300

J73C-ABN2-B

BAP-300

Aluminum body with 90° swiveling NPT connection

BS62-300

J73C-AVN2-B

BAP-300

2"

Viton

3"

Buna

®

3"

Viton

3"

Buna

3"

Viton

®

®

See pages 104 - 107 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 24

800.355.1991

Dixon Bayco 2013


Petroleum Products

Fuel Nozzles

Standards: Materials: Features & Benefits:

API couplers are used at the petroleum loading rack for bottom loading of petroleum tankers. They are mounted to the rack loading arm, using the built in 4" TTMA flange connection. When the empty Petroleum tanker pulls into the loading rack to load, the API couplers are connected to the API valves on the tanker. The connection interface consists of a poppet and a plunger, which ensures a positive spill free connection. Manufactured to American Petroleum Institute standard API RP-1004, which allows for positive connection to API valves such as the Dixon Bayco 5304 series API valves 356 T6 aluminum anodized hard coat body, aluminum handle, stainless steel hardware, buna *, Viton-B® * and Viton® GFLT * seals *. • Modular design, allows various face seal combinations, and very easy no special tools required maintenance • Shaft seals can be changed without removing coupler from loading arm • Locking 5 cam design for easy alignment and tight connection • Ball-end handle for easy, comfortable operation • Choice of either a bonded nose seal, which offers a long life and cannot be washed out, or replaceable nose seal, which allows quick seal replacement without removal from the loading arm. • Link, shaft, pin and crank: hardened 17-4PH stainless steel • Maximum working pressure 150 PSI with a peak surge pressure of 350 PSI. Maximum flow 600 GPM, (2271 LPM). Pressure drop of only 3 to 4 PSI. • Biofuel compatible up to E100 (100% Ethanol) * and B100 (100% bio diesel). * For detailed fuel compatibility, please refer to the chart shown on page 4. * Dependent upon part #, see part number list below for more details

API coupler with bonded nose seal Part # 5300 5300B 5300G

Seal Material Buna seals Viton-B® Viton® GFLT

Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels

API coupler with replaceable nose seal Part # 5400 5400B 5400G

Seal Material Buna seals Viton-B® Viton® GFLT

Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels

API Coupler

See pages 62-64 for repair kits and replacement parts See page 9 for TTMA flange gaskets

Dixon Bayco 2013

800.355.1991

25

Petroleum

Application:

Products

API Couplers


Petroleum Products

Fuel Tanker Products

Petroleum

Aluminum Groove Clamps Features and Benefits: • Lightweight yet rugged. Unlike steel groove clamps that secure the pipe ends with high clamping force against the tubing/ piping walls, the Dixon aluminum bolted clamp takes the full bolt force and locks into the groove of the tube/pipe, preventing distortion of the tube/pipe diameter. • Precision casting and machined dimensions provide an exact fit and great appearance • Lock nuts prevent loosening in applications with vibration. Size

Seal

Part #

2" 2" 3" 3" 4" 4" 2" 3" 4"

Buna Viton® B Buna Viton® B Buna Viton® B Baylast™ Baylast™ Baylast™

DBV-BN200 DBV-VB200 DBV-BN300 DBV-VB300 DBV-BN400 DBV-VB400 DBV-BL200 DBV-BL300 DBV-BL400

Max. Approx. PSI Weight Lbs. 400 0.8 400 0.8 170 1.1 170 1.1 120 1.5 120 1.5 400 0.8 170 1.1 120 1.5

Bolt Torque 50 ft lbs 50 ft lbs 50 ft lbs 50 ft lbs 50 ft lbs 50 ft lbs 50 ft lbs. 50 ft lbs. 50 ft lbs.

Fuel Compatibility Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels

DBV-BN400

Iron Clamp Gaskets

Features and Benefits: • Painted red • Baylast™ rated for biodiesel, Ethanol, diesel, gas and ULSD • Groove x groove Size 2" 3" 4"

Seal Baylast™ Baylast™ Baylast™

Maximum PSI 500 300 300

L02BL

Part # L02BL L03BL L04BL

Replacement Clamp Gaskets

G400T Clamp Size 2" 3" 4" 2" 3" 4" 2" 3" 4"

Part #

Seal

Buna Fuel Compatibility

G200T G300T G400T G200VB G300VB G400VB G200BL G300BL G400BL

Buna (orange stripe) Buna (orange stripe) Buna (orange stripe) Viton® B (red stripe) Viton® B (red stripe) Viton® B (red stripe) Baylast™ (blue stripe) Baylast™ (blue stripe) Baylast™ (blue stripe)

Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels

Biofuel Compatible 26

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Petroleum Products

Fuel Nozzles

Spout Size

Intended Service

13/16" 15/16"

Gasoline Diesel

Approximate Flow Approximate Scuff Guard Rate At 20 PSI Color Weight Lbs (GPM) 14 2½ Black 14 2½ Green

gasoline

Part # DN7UOBF DN7LOBF

diesel

Big Mouth™ Diesel Nozzle Features and Benefits: Micro-touch valve allows precise flow control • • Roto-matic latch pin provides positive auto shut-off • This nozzle is not to be used with gravity flow tanks. • Pure PTFE packing eliminates stem leaks • Super tough nylon hold-open clip and hand guard bend, but won't break. • Snap-on handle cover makes changing scuff guards easy. • Aellow scuff guard • Automatic shutoff • Underwriter's Listed • Not designed for use with small 12 volt pumps, AC utility pumps, farm pumps or consumer pumps Female NPT Inlet 1"

Spout Size

Intended Service

1-1/8"

Diesel

Approximate Flow Approximate Scuff Guard Rate At 20 PSI Color Weight Lbs (GPM) 20 3 Yellow

Part # DFN100

Fuel Master™ Diesel Nozzle Features and Benefits: • Provides the high flow capacity required by many truck stops and terminal operations. • Micro-touch valve provides smooth operation and exceptional flow control. • These nozzles are not to be used with gravity flow tanks. • Super tough nylon hand guard and hold-open clip • Easy to change 'locknut style' spout assembly • Green scuff guard • Automatic shutoff • Underwriter's Listed • Not designed for use with small 12 volt pumps, AC utility pumps, farm pumps or consumer pumps Female NPT Inlet 1"

Spout Size

Intended Service

1-3/16"

Diesel

Dixon Bayco 2013

Approximate Flow Approximate Scuff Guard Rate At 20 PSI Color Weight Lbs (GPM) 30 3½ Green

800.355.1991

Part #

DFN100HF

DFN100SF

DFN100HF

27

Petroleum

Female NPT Inlet ¾" ¾"

Products

Farm and Consumer Nozzles Features and Benefits: • UL / ULC listed • Heavy duty, strong and secure hook, makes it easy to hang the nozzle. • Automatic fuel nozzle designed for use with small 12 volt and AC utility pumps as well as large farm and consumer pumps. • Heavy duty, stronger and more secure hook makes it easy to hang the nozzle on the pump. • Include plastic scuff guard, color coded black for gasoline, and green for diesel. • These nozzles are not for use with gravity flow tanks, for gravity flow please see our 900 series nozzles as shown on page 30.


Petroleum Products

Products

Petroleum

Fuel Nozzles Fueler 100™ Automatic Diesel Nozzle Features & Benefits:

• Good flow rating of 75 GPM (at 30 PSI) • Light weight Tenzaloy aluminum casting • Tough, reliable and easy to operate automatic nozzle for fueling trucks, buses, off-road equipment and fuel oil delivery • Replaces 1124D and 1144D Female NPT Inlet 1½"

Spout Size 1-3/8"

Intended Service Diesel

Approximate Flow Rate At 30 PSI (GPM) 75

Approximate Weight Lbs 6-7/8

Part # DNOG6

* for 1¼" nozzles, use DNOG6 with HB1512B reducer The Fueler 100™ is also available in a lower cost re-built unit. In addition, we also offer a core exchange program for any old DNOG6 models you may want to dispose of. Description Rebuilt DNOG6 Nozzle Core Exchange for DNOG6 Nozzle

Part # DNOG6RB DNOG6CX

Pressure Nozzles for Bulk Delivery Features & Benefits:

112D

• • • •

High flow design, 1½" nozzle (112D) provides 100 GPM flow at approx 10 PSI Easy opening dash pot design with shock less closing Available with or without an aluminum spout (brass spouts optional) Detachable and replaceable trigger ratchet Female NPT Inlet 1¼" 1¼" 1½" 1½"

Outlet Type 1¼" aluminum spout 1¼" female NPT 1½" aluminum spout 1½" female NPT

Part # 114D 114DNS 112D 112DNS

Replacement Spouts Male NPT Size 1¼" 1¼" 1½" 1½" 112DNS

Description Replacement aluminum spout Optional brass spout Replacement aluminum spout Optional brass spout

Part # 1143A 1143B 1125A 1125B

See page 108 for repair kits and replacement parts.

Pressure Nozzles for Bulk Delivery

Female NPT Inlet 1¼" 1250-94

28

Outlet Type 1¼" aluminum spout

Part # 1250-94

See page 110 for repair kits and replacement parts.

800.355.1991

Dixon Bayco 2013


Petroleum Products

Fuel Nozzles Ball nozzles have a very high flow rate and low pressure drop and are ideal for bulk oil and fuel deliveries, they are basically a full port ball valve with an inlet swivel and outlet spout. Manufactured to connect to NPT threaded hose connections

Standards: Materials:

Features & Benefits:

Black anodized aluminum main body, with aluminum spout, polished stainless steel handle and latch, Bayloy inlet swivel, hardened carbon steel swivel ball race, through hardened chrome steel ball bearings, buna and PTFE seals, Delrin® valve seat and stainless steel valve ball. Please note: all fuels contain additives, which vary by fuel brand and season. Please contact Dixon with a list of all additives and we will advise of any known compatibility issues. • Full 1" flow path through the ball is computer designed and higher than any known competitors, which results with very low pressure drop permitting higher flow rates at lower pressure, reducing foaming or product backups. • Unique swivel design permits leak free service, even at temperatures as low as -40°C (-40°F) at 100 PSI • Come standard with 3 PSI check valve, helps ensure residual fuels within the delivery hose and nozzle are contained (optional 5 PSI check valve kit is available, order field replaceable kit BL-RK11 for 1¼ and 1½" ball nozzles, and kit BL-RK112 for 2" Super Ball nozzles) • Available with field replaceable outlet spout or quick fill swivel nut.

BL072

BL062NS

Female NPT Swivel Inlet 1¼" 1¼" 1¼" 1½" 1½" 1½" 1½" 1½" 1½" 2" 2"

BL062/BL064

Outlet Type Quick fill nut 1¼" aluminum spout 1¼" female NPT 1¼" aluminum spout 1¼" female NPT Quick fill nut 1½" aluminum spout 1½" female NPT 2" aluminum spout 1½" aluminum spout 2" aluminum spout

BL920 Part # BL062NS BL066 BL066NS BL068 BL068NS BL064 BL072 BL072NS BL918 BL919 BL920

Replacement Spouts and Quick Fill Swivel Nuts Male NPT Size 1¼" 1¼" 1½" 1½" 2" -

Description Replacement aluminum spout Bronze quick fill nut for BL066NS and BL068NS Replacement aluminum spout Bronze quick fill nut for BL072NS Replacement aluminum spout Replacement bronze quick fill nut for BL062 and BL064

Part # 1143A BL002 1125A BL001 391137 BL005

BL002

See pages 112 - 115 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

29

Petroleum

Application:

Products

Ball Nozzles for Bulk Delivery


Petroleum Products

Products

Petroleum

Fuel Nozzles Standard- Low Pressure/Gravity Utility Nozzle Application: Standards: Materials: Features & Benefits:

These delivery nozzles are manual operation (do not have an automatic flow shut off) ideally suited for low pressures (maximum 25 PSI) such as agricultural and 12 volt truck utility pumps, or gravity flow applications. Manufactured to connect to NPT threaded hose connections. UL / ULC listed Die cast zinc body, plated steel trigger and aluminum spout, buna seals Please note all fuels contain additives which can vary by fuel brand and season. Please contact Dixon with a list of all additives and we will advise of any known compatibility issues. • Rugged design • Good flow rating, provides 95 GPM flow at approx 20 PSI • Choice of ¾ or 1" inlets, and a variety of outlets and spouts

Female NPT Inlet ¾" 1 ¾" 1 1" 1" 1" 1" 1"

900B 1

Outlet Type ¾" straight spout ¾" bent spout 1" UNS female thread (nozzle body only) ¾" straight spout ¾" bent spout 1" straight spout 1" bent spout

Part # 900S34 900B34 900 900W34S 900W34B 900S 900B

Nozzles with ¾" female NPT inlet, use a steel bushing to achieve ¾" female NPT inlet.

Replacement Spouts Description

875-5

¾" replacement straight spout ¾" replacement bent spout 1" replacement straight spout 1" replacement bent spout

Part # 234-80-4 234-80-5 875-4 875-5

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 30

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Petroleum Products

Fuel Nozzles & Swivels Aircraft Over Wing Nozzles

Features & Benefits:

Female NPT Inlet 1¼" 1¼" 1½"

Aircraft over wing nozzles are manual operation (do not have an automatic flow shut off) they are used for fueling aircraft that have fuel tank access from the top of the wing. Manufactured to connect to NPT threaded hose connections. Aluminum body, bronze trigger, aluminum spout, Buna seals, plastic wing guard and spout cap, stainless steel mesh screen. Please note: all fuels contain additives, which can vary by fuel brand and season. Please contact Dixon with a list of all additives and we will advise of any known compatibility issues. • High flow design provides approximately 60 GPM @ 20 PSI • Easy opening dash pot design with shock less closing • Plastic wing guard protects the aircraft wing during fueling • Detachable and replaceable trigger ratchet • Aluminum spout has a plastic cap with spring cord, to prevent drips and scratches • Nozzle includes a fine mesh stainless steel screen filter • Screw attachment for grounding cable Outlet type 1" aluminum spout 1¼" aluminum spout 1¼" aluminum spout

Part # 114DAVR 114D-AV 114DAV-06ASM

See page 109 for repair kits and replacement parts. 114DAV-06ASM

Male x Female NPT Nozzle Swivels Standards: Materials:

Size ¾" 1" 1¼" 1½" 2"

Manufactured to connect to NPT threaded hose and nozzle connections ¾" and 1" sizes, aluminum body, brass hex nut, Viton® / buna seals, nylon cord retainer. 1¼" - 2" sizes, Bayloy body, hardened carbon steel swivel ball race, through hardened chrome steel ball bearings, buna and PTFE seals Please note all fuels contain additives which can vary by fuel brand and season. Please contact Dixon with a list of all additives and we will advise of any known compatibility issues. Description Male NPT x female NPT Male NPT x female NPT Male NPT x female NPT Male NPT x female NPT Male NPT x female NPT

Part # DAWS34 DAWS10 SWMF125 SWMF150 SWMF200

SWMF150

Male NPT x Hose Shank Swivels Size 1½"

Description Male NPT x hose shank

Part # 1565U

See page 111 for repair kits and replacement parts.

1565U

Breakaways Size ¾" 1" 1¼" 1½" 2"

Number Of Brass Break Rings 2 2 4 4 6

Part # DAB34 DAB10 DAB14 DAB15 DAB2 DAB34

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

31

Petroleum

Standards: Materials:

Products

Application:


Petroleum Products

Products

Petroleum

Above Ground Tank Automatic Pressure/Vacuum Relief Caps for Stationary Tanks Application:

Standards: Materials: Features & Benefits:

These caps are threaded into the top of stationary (non-mobile) above ground fuel storage tanks, where they serve two purposes: a) they can be used as a thread in and lockable fuel filler cap. b) They protect the tank from expansion or implosion, the internal relief valve is normally closed, but opens to relieve internal pressure or vacuum. Manufactured to thread into both NPS and NPT tank openings Die cast zinc body, brass screen • Normally closed vent stops fuel evaporation and airborne contaminants • Protects tank from pressure or vacuum build-up. Relieves pressure at 2 PSI and vacuum at 0.7 HG at a rate of 20 SCFM • Can be used as a fuel filler cap • Pad lockable to prevent fuel theft and tampering

Male NPT 2" 2½"

Part # 2000L 2500L

Note: Not intended for use on mobile tanks. To ensure that the cap can properly vent, the vent cap must be kept free of any debris i.e. dirt, snow, ice, rags etc.

2500L

Standard Vent Caps for Stationary Tanks • Always open vent • Protects tank from pressure or vacuum build-up • Can be used as a fuel filler cap Male NPS 2½"

Part # 2500SFV

Note: Not intended for use on mobile tanks. To ensure that the cap can properly vent, the vent cap must be kept free of any debris i.e. dirt, snow, ice, rags etc. 2500SFV

Automatic Pressure/Vacuum Relief Caps for Mobile Tanks • Normally closed vent, stops fuel evaporation and airborne contaminants • Protects tank from pressure or vacuum build-up. Relieves pressure at 7.5-9 PSI and Vacuum at .33 HG • Can be used as a fuel filler cap • Pad lockable to prevent fuel theft and tampering Male NPS 2" 200-PV-9

Part # 200-PV-9

Note: To ensure that the cap can properly vent, the vent cap must be kept free of any debris i.e. dirt, snow, ice, rags etc. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu

32

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Overfill Products

FloTech Overfill Detection System

Dixon Bayco 2013

800.355.1991

33

Overfill

Products

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu


Overfill Products

Fuel Tanker Overfill Detection FloTech Overfill Detection Products Application:

Standards:

Products

Overfill

Materials: Features & Benefits:

The overfill detection system used on petroleum cargo tanks typically consists of a sensor mounted in each tank compartment, an onboard monitor located near the bottom loading valves and an API compatible socket. The overfill system is intended to detect a pending overfill condition inside the cargo tank compartment and signal the loading rack to close the fuel supply control valve, to prevent a spill of product. These systems are required by law as part of the bottom loading system and considered a secondary emergency shut off device. The overfill system is typically triggered when the primary metering system fails to load the cargo tank compartment with the correct volume of product. Manufactured to American Petroleum Institute standard API RP-1004, which allows for drop in interchange ability with other brands. Dependent upon the component, see each product section for materials. • K nowledge and experienced design: Dixon electronic staff are seasoned veterans when it comes to overfill systems. Our employees have years of experience in electronics, manufacturing and most important, with in-the-field trouble shooting of overfill terminal and tanker installations. That is why we have focused on easy, drop-in replacement features with improved probe life, and why we have included heavy duty hardware made from premium, corrosion resistant materials. • T rouble free probes and sensors: FloTech brand probes/sensors do not use epoxy bonded prisms as a means to seal the prism. Therefore, they are not subject to malfunction due to epoxy/ prism interface separation. FloTech brand probes/sensors incorporate a double elastomer design whichseals and secures the sensitive optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. Prism Carrier Probe Tube

Customer Support 877.582.3569

Elastomer Seals

Prism

• " Best in Class" technical support: Our goal is to provide the most reliable overfill components and system available on the market today. Over the years the FloTech brand has earned a reputation for reliable overfill components compatible with other common systems. Don’t take our word on this; ask one of our many customers! • E asy Installation: FloTech brand items are shipped with easy to follow installation instructions and manuals (also available online at dixonbayco.com under the Resources menu, select Petroleum and Dry bulk products). If you need a little extra help call our North American toll free technical service hot line at 877.582.3569 (or from other parts of the world, dial 001-513-874-8499). In fact, call us with any overfill system questions (regardless of the brand) and we will work with you to help solve the problem. FloTech brand components are manufactured to be installed easily, even on other systems. We designed them to be drop-in compatible with API systems being used around the world. • P roducts in stock, delivered on time: FloTech brand products are stocked at Dixon locations throughout the world. Most orders can be processed and delivered within 24 hours. We know that downtime costs you money so we do everything we can to ensure you receive your parts when you need them. • A great product with an unparalleled warranty: FloTech brand products are covered by a three year limited warranty. The warranty is part of the total system that makes FloTech overfill detection the best choice for you operation. See limited warranty on page 153 for details. • B iofuel compatible: up to E100 (100% Ethanol) and B100 (100% Bio Diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible, see fuel compatibility chart on page 4 for more information. 34

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Dixon Bayco 2013


Overfill Products

Fuel Tanker Overfill Detection FloTech Checkmate Overfill/Retain Plug-n-Play System

Application:

• P rewired cables and plugs on sensors, wiring harness’, onboard monitor and sockets, make it simple to install our Plug-n-Play system in much less time than conventional systems. • Secure and weather tight connections all the time remove the possibility of poor wiring connections. Sealed connectors pass IP67 and DIN40050 salt spray tests. • Easy installation: literally Plug-n-Play, just mount the components and plug them all together. • Biofuel compatible up to E100 (100% Ethanol) and B100 (100% bio diesel)

Monitors with Integrated Dual Sockets

Features and Benefits: • Integrated Optic and Thermistor dual sockets with onboard monitor all in one aluminum case • Takes less space than utilizing separate sockets and monitor • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections and removes the problems and worries associated with connection problems. • Includes water-tight integrated fuse holder, all stainless steel hardware and terminal blocks prevent corrosion • Built-in configurable high current relay output for pump or signal control • Color coded display shows well on trailers • Sockets come standard with FloTech’s unique guaranteed for life stainless steel wear rings. Available Integrated Options: • Top (overfill) only monitoring, or both top (overfill) and bottom (retain) monitoring • Pre-wired ground bolt • Pre-wired pressure sensor which can be used to interlock brakes or vapor vents • Pre-wired TIM module • Pre-wired dual male pin power cord • Optional FloTech Data Link™ feature (patent pending) is only available on Checkmate model onboard monitors. Data Link™ gives maintenance staff the ability to download the performance and diagnostic history of the overfill system. Plug the FloTech hand-held diagnostic terminal into the Checkmate monitor and download to your PC. A time and date stamped report is generated, showing the history of every wetted or failed sensor, rack connection, auxiliary input and load/unload data. See FT540 on page 51. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013

800.355.1991

35

Overfill

Materials: Features & Benefits:

Products

Standards:

The reason for many overfill system breakdowns is failed or poor wiring connections. The required amperage within the overfill system is so low that any poorly wired or corroded wiring connections tend to fail (the low current cannot pass through corrosion or poor connections). To remove the possibility of wiring system problems, Dixon has introduced the FloTech Plug-n-Play system, all the wire connections are prewired and tested at the factory using high quality weather proof cables and plugs. Plug-n-Play system installation takes a fraction of the time to install when compared to conventional systems, just mount all the components and simply plug them all together. Manufactured to American Petroleum Institute standard API RP-1004, which allows for interchangeability. Dependent upon the component, see each product section for materials


Overfill Products

Fuel Tanker Overfill Detection

Products

Overfill

FloTech Checkmate Overfill/Retain Plug-n-Play System Monitors with Integrated Dual Sockets (continued)

Part #

FT208-390P FT208-390PG FT208-390PGS FT208-390PGST FT208-390PGT FT208-390PGSO FT208-390PGSTO FT208-390PP FT208-390PPG FT208-390PPGS FT208-390PPGST FT208-390PPGT FT208-390PPGSO FT208-390PPGSTO FT208-391P FT208-391PG FT208-391PGS FT208-391PGST FT208-391PGT FT208-391PP FT208-391PPG FT208-391PPGS FT208-391PPGST FT208-391PPGT

Plug-n-Play Connections Top Bottom Overfill Retain Detection Detection Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes No Yes No Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Available Accessories Installed Ground Bolt No Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes No Yes Yes Yes Yes

Pressure Sensor Switch No No Yes Yes No Yes Yes No No Yes Yes No Yes Yes No No Yes Yes No No No Yes Yes No

TIM Module

Dual Male Pin - Power Cord

No No No Yes Yes No Yes No No No Yes Yes No Yes No No No Yes Yes No No No Yes Yes

No No No No No Yes Yes No No No No No Yes Yes No No No No No No No No No No

Sockets Stainless Steel 'Guaranteed for Life' Wear Rings Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard

Optic

Thermistor

6 contact 10 contact pins, pins, 3 "J" slots 4 "J" slots

6 contact 10 contact pins pins, 4 "J" slots 4 "J" slots

See pages 116 and 117 for repair kits and replacement parts.

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible 36

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Dixon Bayco 2013


Overfill Products

Fuel Tanker Overfill Detection FloTech Checkmate Overfill/Retain Plug-n-Play System Stand Alone Monitors

FT390PG-20 Features and Benefits: • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. • Aluminum housings, with either aluminum hardcoat or stainless steel wear rings, stainless steel contact pins. • Dual and triple socket assemblies take less space than multiple single sockets. Available Integrated Options: • Pre-wired ground bolt (dual or triple socket assemblies) • Pre-wired TIM module (dual or triple socket assemblies) • FT300P and FT301P sockets are available with FloTech’s unique guaranteed for life stainless steel wear rings as options. Plug-n-Play dual and triple sockets come standard with guaranteed for life stainless steel wear rings. Part # Description FT300P Single socket with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots (U.S.) FT301P Single socket with Plug-n-Play connector. API Thermistor, 8 contact pins and 4 J slots (U.S.) FT306P Single socket with Plug-n-Play connector. Optic J560 type FT390PG-20 Dual socket assembly with Plug-n-Play connector on 20 ft cable. API Optic, 6 contact pins and 3 J slots, and Thermistor,10 contact pins and 4 J slots. Ground bolt. Guaranteed for life stainless steel wear rings included. (U.S.) FT394P Triple socket assembly with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. Guaranteed for life stainless steel wear rings included. (U.S.) FT394PG Triple socket assembly with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. With ground bolt. Guaranteed for life stainless steel wear rings included. (U.S.) FT394VP Triple socket assembly in a vertical socket arrangement with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. Guaranteed for life stainless steel wear rings included. (U.S.) FT394VPG Triple socket assembly in a vertical socket arrangement with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. With ground bolt. Guaranteed for life stainless steel wear rings included. (U.S.) FT395PG-20 Triple socket assembly with Plug-n-Play connector on 20' cable. Optic, 6 contact pins and 4 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. With ground bolt. Guaranteed for life stainless steel wear rings included. (Canada) FT391P-20 Dual socket Plug-n-Play assembly with 4-J slots; 20 feet of Plug-n-Play cable FT391PG-20 Dual socket Plug-n-Play assembly with 4-J slots and ground bolt; 20 feet of Plug-n-Play cable See pages 119-124 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible

Dixon Bayco 2013

800.355.1991

37

Overfill

Stand Alone Socket Assemblies

Products

Features and Benefits: • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. • Includes water-tight integrated fuse holder, all stainless steel hardware and terminal block within the aluminum housing. • High tech color coded display shows well on trailers • Monitors include advanced diagnostic capabilities as well as signal translation abilities for all socket types (optic, thermistor or float). The system offers true load at any rack compatibility. Available Integrated Options: • Top (overfill) only monitoring, or both top (overfill) and bottom (retain) monitoring • Optional FloTech Data Link™ feature (patent pending) is only available on Checkmate model onboard monitors. Data Link™ gives maintenance staff the ability to download the performance and diagnostic history of the overfill system. Plug the FloTech hand-held diagnostic terminal, into the Checkmate monitor and download to your PC. A time and date stamped report is generated, showing the history of every wetted or failed sensor, rack connection, auxiliary input and load/unload data. See FT540 page 51. Part # Description FT208P Checkmate monitor with Plug-n-Play connectors, top overfill protection only FT208PP Checkmate monitor with Plug-n-Play connectors, top overfill and bottom retain detection FT208PPC Checkmate monitor with Plug-n-Play connectors, top overfill and bottom retain detection, for Canadian 'B' trains See page 118 for repair kits and replacement parts.


Overfill Products

Fuel Tanker Overfill Detection

Products

Overfill

FloTech Checkmate Overfill/Retain Plug-n-Play System Overfill Sensors

Features and Benefits: • Overfill detection sensors are intended to detect a pending overfill condition inside the fuel tank compartment. When they are wetted (come in contact with the fuel) they signal the fuel loading rack to close the fuel supply control valve, to prevent a spill of product. • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. Easy to install, just mount the housing into the tank and plug the cables together. • Trouble Free Probes: FloTech brand probes incorporate a double elastomer design which seals and secures the sensitive glass optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. • Custom lengths available upon request • The FT151P series sensor housing contains a Plug-n-Play probe in a cast aluminum housing .The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or a 2-3/8" diameter tank opening using the gasket and locking nut provided. All screws and rings are heavy duty stainless steel for easy assembly and long life. Part # FT151P FT151P-12 FT151P-18

Description Housing with 7" Plug-n-Play overfill detection probe, with Plug-n-Play harness connector Housing with 12" Plug-n-Play overfill detection probe, with Plug-n-Play harness connector Housing with 18" Plug-n-Play overfill detection probe, with Plug-n-Play harness connector

Replacement Probes Part # Description FT150P Replacement 7" Plug-n-Play probe with Plug-n-Play harness connector FT150P-12 Replacement 12" Plug-n-Play probe with Plug-n-Play harness connector FT150P-18 Replacement 18" Plug-n-Play probe with Plug-n-Play harness connector See page 125 for repair kits and replacement parts.

Retain Sensors

Features and Benefits: • Retain sensors inform the loading terminal if the tank compartments are empty, or if there is product left in the tank prior to reloading the tank (product has been retained). • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. Easy to install, just mount the housing into the tank and plug the cables together. • Trouble Free Probes: FloTech brand probes/sensors incorporate a double elastomer design which seals and secures the sensitive optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. • The FT152 sensor is a bottom retain detection sensor. Sensor is shipped with a ½" NPT weld-on aluminum half coupling for mounting. The main sensor portion is stainless steel to prevent galling in the tank. The wiring box is plastic to prevent corrosion. Part # FT152P

Description Housing with Plug-n-Play retain probe, with Plug-n-Play harness connector

See page 126 for repair kits and replacement parts.

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible

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Overfill Products

Fuel Tanker Overfill Detection FloTech Checkmate Overfill/Retain Plug-n-Play System Wiring Harnesses

Description

Overfill detection Plug-n-Play cable harnesses for full length tank trailers FT20801 FT20802 FT20803 FT20804 FT20805 FT20806

One compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Two compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Three compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Four compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Five compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Six compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections

Retain detection Plug-n-Play cable harnesses for full length tank trailers FT20801S FT20802S FT20803S FT20804S FT20805S FT20806S

One compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Two compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Three compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Four compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Five compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Six compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections

Overfill detection Plug-n-Play cable harnesses for truck mounted tanks FT20801TWS FT20802TWS FT20803TWS FT20804TWS FT20805TWS FT20806TWS

One compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Two compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Three compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Four compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Five compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Six compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013

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Part #

Products

Features and Benefits: • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. Easy to install, just mount all the components (sensors, sockets, monitors) onto the tank and plug them into the preconfigured harness. • Plug-n-Play cable harnesses come preconfigured for the type of tank (truck mounted tanks or for full length tank trailers) the number of tank compartments, standard harnesses have been designed to fit most standard tank configurations. • Custom length harnesses are available. • Secure and weather tight connections all the time, remove the possibility of poor wiring connections. Sealed connectors pass IP67 and DIN40050 salt spray tests.


Overfill Products

Fuel Tanker Overfill Detection Checkmate Overfill Detection Systems (Top Detection Only)

Part # FT2801 FT2802 FT2803 FT2804 FT2805 FT2806 FT2807 FT2808 FT2801-12 FT2802-12 FT2803-12 FT2804-12 FT2805-12 FT2806-12 FT2807-12 FT2806-12

Products

Overfill

Features & Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to eight compartment kits are available from our inventory. Systems include: 1 FT208 monitor, 1 FT151 overfill sensor per compartment, cable and strain reliefs (cable glands). • Other probe lengths are available Description Checkmate, 1 compartment system (top only) Checkmate, 2 compartment system (top only) Checkmate, 3 compartment system (top only) Checkmate, 4 compartment system (top only) Checkmate, 5 compartment system (top only) Checkmate, 6 compartment system (top only) Checkmate, 7 compartment system (top only) Checkmate, 8 compartment system (top only) Checkmate, 1 compartment system (top only) - 12" probes Checkmate, 2 compartment system (top only) - 12" probes Checkmate, 3 compartment system (top only) - 12" probes Checkmate, 4 compartment system (top only) - 12" probes Checkmate, 5 compartment system (top only) - 12" probes Checkmate, 6 compartment system (top only) - 12" probes Checkmate, 7 compartment system (top only) - 12" probes Checkmate, 8 compartment system (top only) - 12" probes

Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers.

FloTech Checkmate Overfill/Retain Black and White 2 Wire System Checkmate Overfill and Retain Detection Systems Features and Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to eight compartment kits are available from our inventory. Systems include: 1 FT208 monitor, 1 FT151 overfill sensor and 1 FT152 retain sensor per compartment, cable and strain reliefs (cable glands). • Other probe lengths are available

Part # FT2811 FT2812 FT2813 FT2814 FT2815 FT2816 FT2817 FT2818 FT2811-12 FT2812-12 FT2813-12 FT2814-12 FT2815-12 FT2816-12 FT2817-12 FT2818-12

Description Checkmate, 1 compartment system (overfill & retain) Checkmate, 2 compartment system (overfill & retain) Checkmate, 3 compartment system (overfill & retain) Checkmate, 4 compartment system (overfill & retain) Checkmate, 5 compartment system (overfill & retain) Checkmate, 6 compartment system (overfill & retain) Checkmate, 7 compartment system (overfill & retain) Checkmate, 8 compartment system (overfill & retain) Checkmate, 1 compartment system (overfill & retain) - 12" probes Checkmate, 2 compartment system (overfill & retain) - 12" probes Checkmate, 3 compartment system (overfill & retain) - 12" probes Checkmate, 4 compartment system (overfill & retain) - 12" probes Checkmate, 5 compartment system (overfill & retain) - 12" probes Checkmate, 6 compartment system (overfill & retain) - 12" probes Checkmate, 7 compartment system (overfill & retain) - 12" probes Checkmate, 8 compartment system (overfill & retain) - 12" probes

Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers. 40

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Overfill Products

Fuel Tanker Overfill Detection FloTech Checkmate Overfill/Retain Black & White 2 Wire System Monitor, Overfill Sensors, Replacement Probes and Retain Sensors

FT208

FT151

FT152

Checkmate Onboard Monitors

Part # FT151 FT151-12 FT151-18

Description Housing with 7" black and white 2 wire overfill detection probe Housing with 12" black and white 2 wire overfill detection probe Housing with 18" black and white 2 wire overfill detection probe

Replacement Probes Part # FT150 FT150-12 FT150-18

Description Replacement 7" black and white 2 wire overfill detection probe Replacement 12" black and white 2 wire overfill detection probe Replacement 18" black and white 2 wire overfill detection probe

Retain Sensors

Features and Benefits: • Retain sensors inform the loading terminal if the tank compartments are empty, or if there is product left in the tank prior to reloading the tank (product has been retained). • Sensor is shipped with a ½" NPT weld-on aluminum half coupling for mounting. The main sensor portion is stainless steel to prevent galling in the tank. The wiring box is nylon to prevent corrosion and is removable to facilitate installation. Our three port housing design is compatible with previous inline and parallel dual port housing. Part # FT152

Description Housing with black and white 2 wire retain probe (see page 129 for repair kids and replacement parts)

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013

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Overfill

Overfill Detection Sensors

Features and Benefits: • The FloTech thermo-optic 2 wire probe is electronically and mechanically compatible for drop-in replacement of other commonly used 2-wire probes with black and white wires. Providing the fast response and reliability of optic technology in a thermistor application. • Custom probe lengths available upon request • The sensor housing contains a black and white 2 wire probe in a cast aluminum housing. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or 2-3/8" diameter tank opening using the gasket and locking nut provided.

Products

Features and Benefits: • Easy to follow programming guide for up to eight compartments top only or top and bottom service with the same monitor • Monitor can be programmed up to 100,000 times without sending it back to the factory • Stainless steel terminal blocks resist rusting of contacts • Stainless steel hardware is used on all products • Powder coated color matched components for exceptional appearance • Auxiliary input for Hobbs type switches • Power control relay output • Drop-in compatibility with competitors products, see compatibility chart on pages 56 - 59. • Wide input power 12-24 VDC • Monitors include advanced diagnostic capabilities as well as signal translation abilities for all socket types (optic, thermistor or float). The system offers true load at any rack compatibility. Available integrated options: • Optional FloTech Data Link™ feature (patent pending) is only available on Checkmate model onboard monitors. Data Link™ gives maintenance staff the ability to download the performance and diagnostic history of the overfill system. Plug the FloTech hand-held diagnostic terminal, into the Checkmate monitor and download to your PC. A time and date stamped report is generated, showing the history of every wetted or failed sensor, rack connection, auxiliary input and load/unload data. See FT540, page 51. Part # Description See page 131 for repair kits and replacement parts. Please refer to chart on pages 56 - 59 for cross references to FT208 Checkmate programable monitor and housing other manufacturer part numbers. FT207 Checkmate programable replacement monitor only (no housing)


Overfill Products

Fuel Tanker Overfill Detection FloTech R/OM Type Overfill Detection Systems (Top Detection Only)

Products

Overfill

Features and Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to six compartment kits are available from our inventory. Systems include: 1 FT204P monitor, 1 FT202 overfill sensor per compartment, cable and strain reliefs (cable glands). Sockets, inline fuse and instruction booklet sold separately. • Other probe lengths are available Part # FT2101 FT2102 FT2103 FT2104 FT2105 FT2106 FT2101-12 FT2102-12 FT2103-12 FT2104-12 FT2105-12 FT2106-12

Description R/OM type, 1 compartment system (top only) R/OM type, 2 compartment system (top only) R/OM type, 3 compartment system (top only) R/OM type, 4 compartment system (top only) R/OM type, 5 compartment system (top only) R/OM type, 6 compartment system (top only) R/OM type, 1 compartment system (top only) - 12" probes R/OM type, 2 compartment system (top only) - 12" probes R/OM type, 3 compartment system (top only) - 12" probes R/OM type, 4 compartment system (top only) - 12" probes R/OM type, 5 compartment system (top only) - 12" probes R/OM type, 6 compartment system (top only) - 12" probes

FloTech R/OM Type Overfill and Retain Red and Black 2 Wire Systems

Features and Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to six compartment kits are available from our inventory. Systems include: 1 FT204P monitor, 1 FT202 overfill sensor and 1 FT206 retain sensor per compartment, cable and strain reliefs (cable glands). Sockets, inline fuse and instruction booklet sold separately. • Other probe lengths are available Part # FT2001 FT2002 FT2003 FT2004 FT2005 FT2006 FT2001-12 FT2002-12 FT2003-12 FT2004-12 FT2005-12 FT2006-12 42

Description R/OM type, 1 compartment system (overfill and retain) R/OM type, 2 compartment system (overfill and retain) R/OM type, 3 compartment system (overfill and retain) R/OM type, 4 compartment system (overfill and retain) R/OM type, 5 compartment system (overfill and retain) R/OM type, 6 compartment system (overfill and retain) R/OM type, 1 compartment system (overfill and retain) - 12" probes R/OM type, 2 compartment system (overfill and retain) - 12" probes R/OM type, 3 compartment system (overfill and retain) - 12" probes R/OM type, 4 compartment system (overfill and retain) - 12" probes R/OM type, 5 compartment system (overfill and retain) - 12" probes R/OM type, 6 compartment system (overfill and retain) - 12" probes 800.355.1991

Dixon Bayco 2013


Overfill Products

Fuel Tanker Overfill Detection FloTech R/OM Type Onboard Monitors, Overfill Sensors and Retain Sensors

FT204P

FT202

FT206

Checkmate R/OM Type Onboard Monitors

Description FloTech R/OM type programable monitor & housing. FloTech R/OM type programable replacement monitor only. (no housing) FloTech R/OM type programable replacement monitor with 8-hole cover and frame. (no housing)

FloTech R/OM Type Overfill Sensors

Features and Benefits: • The FloTech optic 2 wire probe is electronically and mechanically compatible for drop-in replacement of other commonly used 2-wire probes with red and black wires. • Custom probe lengths available upon request • The sensor housing contains a red and black 2 wire probe in a cast aluminum housing. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or 2-3/8" diameter tank opening using the gasket and locking nut provided. Part # FT202 FT202-12 FT202-18

Description Housing with 7" red and black 2 wire overfill detection probe Housing with 12" red and black 2 wire overfill detection probe Housing with 18" red and black 2 wire overfill detection probe

FloTech R/OM Type Replacement Probes Part # FT201 FT201-12 FT201-18

Description Replacement 7" red and black 2 wire overfill detection probe Replacement 12" red and black 2 wire overfill detection probe Replacement 18" red and black 2 wire overfill detection probe

FloTech R/OM Type Retain Sensors Features and Benefits: • Sensor is shipped with a ½" NPT weld-on aluminum half coupling for mounting. The main sensor portion is stainless steel to prevent galling in the tank. The wiring box is nylon to prevent corrosion and is removable to facilitate installation. The side ports (like the overfill sensors) make wiring easier. Our three port housing design is compatible with previous inline and parallel dual port housings. Part # FT206

Description Housing with red and black 2 wire retain probe (see page 129 for replacement parts)

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013

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Overfill

Part # FT204P FT203P FT203PSPEC

Products

Features and Benefits: • Easy to follow programming guide for up to six compartments top only or top and bottom service with the same monitor • Monitor can be programmed up to 100,000 times without sending it back to the factory. • As the monitor is programmed for the number of compartments, terminators are not required. • Stainless steel terminal blocks resist rusting of contacts • Stainless steel hardware is used on all products • Powder coated color matched components for exceptional appearance • Auxiliary input • Wide input power 12-24 VDC • Drop-in compatibility with competitors products, see compatibility chart on pages 56 - 59. • Monitors include advanced diagnostic capabilities as well as signal translation abilities for all socket types (optic, thermistor or float). The system offers true load at any rack compatibility.


Overfill Products

Fuel Tanker Overfill Detection

Products

Overfill

FloTech R/OM Type Overfill/Retain Red and Black 2 Wire Systems Overfill Sensors

Features and Benefits: • Overfill detection sensors are intended to detect a pending overfill condition inside the fuel tank compartment. When they are wetted (come in contact with the fuel) they signal the fuel loading rack to close the fuel supply control valve, to prevent a spill of product. • The FloTech optic 2 wire probe is electronically and mechanically compatible for drop-in replacement of other commonly used 2-wire probes with red and black wires, such as the Civacon ROM system. • All FloTech brand probes are trouble free probes they come with a unique dual elastomer seal for the glass optic prisms. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and temperature changes, along with resistance to petroleum chemical attack. The replacement probes have a smooth tapered tip design for easy replacement installation into the sensor housing without gasket damage. • Custom probe lengths available upon request • The sensor housing contains a red and black 2 wire probe, in a cast aluminum housing. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or 2-3/8" diameter tank opening using the gasket and locking nut provided. All screws and rings are heavy duty stainless steel for easy assembly and long life. Part # FT202 FT202-12 FT202-18

Description Housing with 7" red and black 2 wire overfill detection probe Housing with 12" red and black 2 wire overfill detection probe Housing with 18" red and black 2 wire overfill detection probe

Replacement Probes Part # Description FT201 Replacement 7" red and black 2 wire overfill detection probe FT201-12 Replacement 12" red and black 2 wire overfill detection probe FT201-18 Replacement 18" red and black 2 wire overfill detection probe See page 127 for repair kits and replacement parts. Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers.

Retain Sensors

Features and Benefits: • The FT206 sensor is a retain detection sensor. Sensor is shipped with a ½" NPT weld-on aluminum half coupling for mounting. The main sensor portion is stainless steel to prevent galling in the tank. The wiring box is plastic to prevent corrosion and is removable to facilitate installation. The side ports come out of the same side (like the overfill sensors) to make wiring easier. The FT206 is compatible with Civacon model 1000 and the Civacon R/OM System. Our three port housing design is compatible with previous inline and parallel dual port housings. • Trouble Free Probes: FloTech brand probes/sensors incorporate a double elastomer design which seals and secures the sensitive optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. Part # Description FT206 Housing with red and black 2 wire retain probe See page 128 for repair kits and replacement parts. Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible 44

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Overfill Products

Fuel Tanker Overfill Detection FloTech API Optic 5 Wire Overfill Detection Systems Application:

Standards: Materials: Features & Benefits:

The FloTech API Optic 5 wire system is perfectly suited for both new and existing tank installations. The components have a long list of features which make them more reliable than competitor products; the result is years of trouble free service. The FloTech API Optic 5 wire system is a conventionally wired system, which requires wiring connections to be made using crimp connectors. If a simple plug together system is desired, please see our Checkmate Plug-n-Play system as shown on pages 35 - 39. Compatible with the Scully brand 5 wire optic system. The components are drop-in replacements and compatible with the signal format required by Scully brand API Optic 5 wire on-board monitors. Dependent upon the component, see each product section for materials • See the features and benefits of each of the system components • Biofuel compatible up to E100 (100% Ethanol) and B100 (100% bio diesel)

Features and Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to six compartment kits are available from our inventory. Systems include: 1 FT103 monitor, 1 FT101 overfill sensor per compartment, cable and strain reliefs (cable glands). • Other probe lengths are available Part # FT1001 FT1002 FT1003 FT1004 FT1005 FT1006 FT1001-12 FT1002-12 FT1003-12 FT1004-12 FT1005-12 FT1006-12

Description API optic 5 wire, 1 compartment overfill detection system (top only) API optic 5 wire, 2 compartment overfill detection system (top only) API optic 5 wire, 3 compartment overfill detection system (top only) API optic 5 wire, 4 compartment overfill detection system (top only) API optic 5 wire, 5 compartment overfill detection system (top only) API optic 5 wire, 6 compartment overfill detection system (top only) API optic 5 wire, 1 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 2 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 3 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 4 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 5 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 6 compartment overfill detection system (top only) - 12" probes

Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers.

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013

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Overfill

Products

FloTech API Optic Overfill 5 Wire Systems (Top Detection Only)


Overfill Products

Fuel Tanker Overfill Detection

Products

Overfill

FloTech API Optic 5 Wire System Onboard Monitor

Features and Benefits: • Stainless steel terminal blocks resist rusting of contacts • Stainless steel hardware is used on all products • Powder coated color matched components for exceptional appearance • Drop-in compatibility with competitors products, see compatibility chart on pages 56 - 59. • Signal translation ability, allows the connection all socket types (optic, thermistor or float). The system offers true load at any rack compatibility. Part # FT103 FT102

Description FloTech API Optic 5 wire monitor and housing FloTech API Optic 5 wire replacement monitor only (no housing)

See page 129 for repair kits and replacement parts

FloTech API Optic 5 Wire Overfill Detection System Overfill Sensors

Features and Benefits: • The FloTech API optic 5 wire probe is electronically and mechanically compatible for drop-in replacement of other commonly used 5 wire probes. • Custom probe lengths available upon request • The sensor housing contains a 5 wire probe, in a cast aluminum housing. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or 2-3/8" diameter tank opening using the gasket and locking nut provided. Part # FT101 FT101-12 FT101-18

Description Housing with 7" - 5 wire overfill detection probe Housing with 12" - 5 wire overfill detection probe Housing with 18" - 5 wire overfill detection probe

Replacement Probes Part # FT100 FT100-12 FT100-18

Description Replacement 7" - 5 wire overfill detection probe Replacement 12" - 5 wire overfill detection probe Replacement 18" - 5 wire overfill detection probe

See page 127 for repair kits and replacement parts. Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers.

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible 46

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Overfill Products

Fuel Tanker Overfill Detection Stainless Steel Black and White 2 Wire Probes and Sensor Housings

Description 7" 316 stainless steel-black and white 2 wire, overfill detection probe only (no housing) Stainless steel probe housing. 3" female NPS thread (housing only, order probe separately)

See page 128 for repair kits and replacement parts.

Stainless Steel 5 Wire Probes and Sensor Housings

Features and Benefits: • The FloTech stainless steel probes and sensor housings are designed to be used with chemicals. All wetted services are 316 stainless or PTFE. These probes are designed to thread onto a DOT 407 tank 3" clean out nipple. Sensor length can be adjusted using ¾" NPT pipe nipples. • All FloTech brand probes are trouble free probes: they come with a unique dual elastomer seal for the glass optic prisms. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and temperature changes, along with resistance to petroleum chemical attack. The replacement probes have a smooth tapered tip design for easy replacement installation into the sensor housing without gasket damage. • Custom probe lengths available upon request Part # FT100S FT191S

Description 7" 316 stainless steel 5 wire overfill detection probe only (no housing) Stainless steel probe housing, 3" female NPS thread (housing only, order probe separately)

See page 128 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013

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Overfill

Part # FT150S FT191S

Products

Features and Benefits: • The FloTech stainless steel probes and sensor housings are designed to be used with chemicals. All wetted services are 316 stainless or PTFE. These probes are designed to thread onto a DOT 407 tank 3" clean out nipple. Sensor length can be adjusted using ¾" NPT pipe nipples. • All FloTech brand probes are trouble free probes, they come with a unique dual elastomer seal for the glass optic prisms. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and temperature changes, along with resistance to petroleum chemical attack. The replacement probes have a smooth tapered tip design for easy replacement installation into the sensor housing without gasket damage. • Custom probe lengths available upon request


Overfill Products

Fuel Tanker Overfill Detection Single Sockets

Products

Overfill

FT300

FT301

FT302

Features and Benefits: • Single face plate sockets have hard coated aluminum alloy J slot wear rings, these ensure a long service life. Also available are single sockets with "guaranteed for life" stainless steel wear rings. • Stainless steel hardware and contact pins prevent corrosion • Sockets and caps are color coded with industry standardized colors which allows for easy identification of socket type (optic sockets are blue, thermistor sockets are green, and float sockets are red, colored caps are included for optic and thermistor models only).

Single Sockets with Aluminum Hardcoat J Slot Part # Description FT300 Optic socket API / WOGA, 6 pin and 3 J-slots (US) FT303 Optic socket, 6 pin and 4 J-slots (US) FT307 Optic socket, 6 pin and 4 J-slots (Canada) FT306 Optic socket, J560 pin type FT301 Thermistor socket, API, 8 pin and 4 J-slots (US) FT304 Thermistor socket, 10 pin and 4 J-slots (Canada, Europe) FT305 Thermistor socket, J560 pin type FT302 Float, API, J560 pin type socket Replacement face plates and dust caps FT310 API optic face plate assembly, 6 pin. 3-J slots (US) FT313 Optic pattern contact assembly with thermistor, 6 pin, 4-J slots (US) FT317 Optic pattern face plate assembly ,6 pin, 4-J slots (Canada) FT316 Optic replacement face plate, J560 type FT311 API thermistor face plate assembly, 8 pin, 4-J slots (US) FT314 Thermistor face plate assembly, 10 pin 4-J slots. (Canada/Europe) FT315 Thermistor replacement face plate, J560 type FT320 Replacement blue optic dust cap FT321 Replacement green thermistor dust cap

Single Sockets with GFL (Guaranteed for Life) Stainless Steel J Slot Wear Rings

GFL series stainless steel nose rings are now available on any configuration J-slot socket that you require. Stainless steel J-slots outlast competitor versions because they are tougher and more corrosion resistant than any other on the market. GFL socket J-slots are so tough that they are "Guaranteed for Life" against wear. US patent 6,824,423. Part # Description FT300SS Optic socket API / WOGA, 6 pin and 3 J-slots, GFL stainless J slot wear ring (US) FT303SS Optic socket, 6 pin and 4 J-slots, GFL stainless J slot wear ring (US) FT307SS Optic socket, 6 pin and 4 J-slots, GFL stainless J slot wear ring (Canada) FT301SS Thermistor socket, API, 8 pin and 4 J-slots, GFL stainless J slot wear ring (US) FT304SS Thermistor socket, 10 pin and 4 J-slot, GFL stainless J slot wear ring (Canada, Europe) Replacement face plates and dust caps FT310SS API optic face plate assembly, 6 pin, 3-J slots, GFL stainless J slot wear ring (US) FT313SS Optic pattern contact assembly, 6 pin, 4-J slots, GFL stainless J slot wear ring (US) FT317SS Optic pattern face plate assembly,6 pin, 4-J slots, GFL stainless J slot wear ring (Canada) FT311SS API thermistor face plate assembly, 8 pin, 4-J slots, GFL stainless J slot wear ring (US) FT314SS Thermistor face plate assembly 10 pin 4-J slots, GFL stainless J slot wear ring (Canada, Europe) FT320 Replacement blue optic dust cap FT321 Replacement green thermistor dust cap See pages 132-134 for repair kits and replacement parts. Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers.

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible

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Overfill Products

Fuel Tanker Overfill Detection EZ-Cept Double and Triple Sockets

FT390

FT394

FT390T FT390-20 FT390G-20 FT391 FT391V

Description Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, vertical mount, GFL stainless J slot wear rings (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, grounding bolt (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, grounding bolt. T.I.M. chip (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, T.I.M. chip (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, 20' of cable (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, grounding bolt, 20' of cable (US) Optic 6 pin, 4 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings (Canada) Optic 6 pin, 4 J-slot, and thermistor 10 pin, 4 J-slot, vertical mount, GFL stainless J slot wear rings (Canada)

See pages 135 & 136 for repair kits and replacement parts.

EZ-Cept Triple Sockets Part # FT393 FT394 FT394G

Description Optic 6 pin, 3 J-slot, thermistor 10 pin, 4 J-slot, and float J560, horizontal mount, GFL stainless J slot wear rings (US) Optic 6 pin, 3 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, GFL stainless J slot wear rings (US) Optic 6 pin, 3 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, grounding bolt, GFL stainless J slot wear rings (US) FT394V-G Optic 6 pin, 3 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, vertical mount, grounding bolt, GFL stainless J slot wear rings (US) FT395 Optic 6 pin, 4 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, GFL stainless J slot wear rings (Canada) FT395G Optic 6 pin, 4 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, grounding bolt, GFL stainless J slot wear rings (Canada) FT395V Optic 6 pin, 4 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, grounding bolt, GFL stainless J slot wear rings (Canada) FT395V-G Optic 6 pin, 4 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, vertical mount, grounding bolt, GFL stainless J slot wear rings (Canada) See pages 137 & 138 for repair kits and replacement parts. Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013

800.355.1991

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Overfill

EZ-Cept Double Sockets Part # FT390 FT390V FT390G FT390GT

Products

Features and Benefits: • Stainless steel hardware and contact pins prevent corrosion • Sockets and caps are color coded with industry standardized colors which allows for easy identification of socket type (optic sockets are blue, thermistor sockets are green, and float sockets are red, colored caps are included for optic and thermistor models only). • Guaranteed for Life J-Slots: Our unique stainless steel alloy J-slot ring will probably outlast your trailer. • Prewired ready for tank installation, no more long hours wiring and troubleshooting your socket connections. Simply bolt to the trailer and connect to the terminal block in the on board monitor. • Ground bolt and ID chip ready: Both ground bolt and ID chip are normally mounted inside the EZ-Cept housing to protect from the corrosive elements. Or if desired, the bolt can be mounted to the trailer frame and the wire connected to the EZ-Cept internal wire terminal. • Corrosion resistant hard powder coated housing, stainless steel hardware and contacts and our unique keep dry enclosure design keeps your trailer in service and corrosion at bay. Take a close look at FloTech EZ-Cept - we challenge you to find a better constructed API socket on the market. • Patented, the EZ-Cept has so many innovative features it is covered by US patent 6,824,423. Just another example of how FloTech is leading the way delivering reliability and innovation to our valued customers.


Overfill Products

Fuel Tanker Overfill Detection Grounding Ball and Bolt

FT450

FT451

Products

Overfill

Part # Description FT450 Ground verification bolt FT451 Ground verification ball See page 139 for repair kits and replacement parts. Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers.

FloTech Checkmate Overfill/Retain Black & White 2 Wire System Sensor Dummy

Part # FT155

Description Thermistor sensor dummy (each dummy adds up to 5 compartments)

Cables and Strain Reliefs Features & Benefits:

Due to the very low current used in overfill systems it's extremely important to use the correct type of cable. The use of other types of cabling often leads to failed overfill systems due mostly to corroded connections. FloTech cable is specially produced with tin plated wire, which when connected correctly using crimp connections, will provide years of trouble free service.

FT400

Part # FT400 FT400-500 FT400-1000 FT401 FT401-150 FT401-1000 FT404 FT404-150 FT404-1000 FT402 FT403 FT405-500 FT9023 FT9024 FT9021 FT9022 FT9023

FT402

Description System Type 100' of 5 conductor cable 5 wire API optic 500' of 5 conductor cable 5 wire API optic 1000' of 5 conductor cable 5 wire API optic 100' of 7 conductor cable Red and black 2 wire R/OM type 150' of 7 conductor cable Red and black 2 wire R/OM type 1000' of 7 conductor cable Red and black 2 wire R/OM type 100' of 11 conductor cable Black and white 2 wire Checkmate/Thermistor type 150' of 11 conductor cable Black and white 2 wire Checkmate/Thermistor type 1000' of 11 conductor cable Black and white 2 wire Checkmate/Thermistor type Cable Strain Reliefs (Glands) 20 pc pack of strain relief fittings, ½" NPT 30 pc pack of strain relief fittings, ½" NPT 500 pc pack of strain relief fittings, ½" NPT Cable Tools and Supplies Professional cable stripping tool Professional cable crimping tool 100 pc pack of crimp connectors 2.8 oz tube of GE RTV103 silcone for sealing crimped wired connections Terminal pins, 14-16 AWG, 100 pieces Biofuel Compatible

50

800.355.1991

Dixon Bayco 2013


Overfill Products

Fuel Tanker Overfill Detection Optic System Testers Application: Standards: Materials: Features & Benefits:

Used to trouble shoot overfill system circuits Will work with any optic overfill system Durable plastic case, heavy duty cable connectors and test leads The FT520 optic test kit includes a tester and test lead set to test 5 wire optic pulse, five wire optic probes, two wire optic probes, plug & play optic probes as well as onboard monitor & socket outputs. It uses the same permissive signal verification as an optic rack monitor. Optional FT521, FT522, FT523 optic test plugs are available for an entire trailer Go, No/Go test, 2 9-volt batteries (included)

FT520WOGA

Description Optic system tester, 5 piece set of test leads, batteries and instructions Optional storage case for FT520 Optic system tester, with FT521 API optic 6pin and 3 J slot plug, batteries and instructions Optional storage case for FT520WOGA API optic test plug, six pins and 3 J slots Optic test plug, six pins and 2 or 4 J slots (plug fits both 2 and 4 J slot sockets) Optic test plug J560 type Replacement test lead set for FT520

Checkmate Event Data Recorder Features & Benefits:

Part # FT540

Connects to the communication port on the FT208 series Checkmate monitors, and downloads event data. Event data includes intermittent or failed sensors, load rack communication, wet sensors, AUX inputs activation, trailer ID numbers, retain sensor wet/dry status, power failure, and programming. All data is time and date stamped. Includes: FT520 interface cable, and 4 AA batteries

Description Checkmate event data recorder

Trailer Identification Module (T.I.M.) Chip Reader Application: • • • • •

Designed to read and test Scully type T.I.M. modules mounted inside API compatible overfill sockets.

Designed to read Scully T.I.M. chips Solid aluminum construction Backlit LCD display Interchangeable optic or thermistor J-slot screws Provides long battery life Part #

Description

FT530

FT520Optic system tester, 4 pc set of test leads, batteries and instructions

Dixon Bayco 2013

800.355.1991

51

Overfill

Part # FT520 FT520CASE FT520WOGA FT520WOGACASE FT521 FT522 FT523 FT9037

Products

FT520


Overfill Products

Fuel Tanker Overfill Detection API Compatible Loading Rack Cords Application: Standards: Materials:

Products

Overfill

Features & Benefits:

API loading rack cords are used to connect the loading rack monitor to the socket on the fuel tanker. Cord sets are interchangeable with Civacon and Scully. Reinforced nylon plugs with stainless steel contact pins and hardware. Heavy duty and highly visible safety orange cord. • FT600 and FT620 are compatible with API thermistor and optic configurations. • Cords available in coiled or straight lengths • Cord features a heavy highly visible safety orange jacket to meet trip hazard requirements. • Cord is bonded mechanically and has superior abrasion and oil resistance. • Plug body is color coded optic blue or thermistor green. • Button contacts are made from 316 stainless steel to prevent corrosion or galling • All wiring is compatible with standard Scully color codes and wiring number configurations. • The 9 pin conductor is shielded to be compatible with the Scully VIP system.

API Optic Cord Assemblies

FT620

Part # Description FT620 Blue plug with 6 contact pins and 3 J slots, on a 30' coiled orange cable (US) FT620S Blue plug with 6 contact pins and 3 J slots, on a 20' straight orange cable (US) Optional Parts FT623 Grounded optic rack plug hanger assembly

API Thermistor Cord Assemblies Part # Description FT600 Green plug with 8 contact pins for 2 J slots, on a 30' coiled orange cable (US) FT600S Green plug with 8 contact pins for 2 J slots, on a 20' straight orange cable (US) FT600C Green plug with 10 contact pins and 4 J slots, on a 30' coiled orange cable (Canada) FT600SC Green plug with 10 contact pins and 4 J slots, on a 20' straight orange cable (Canada) Optional Parts FT603 Grounded thermistor rack plug hanger assembly See page 140 for repair kits and replacement parts. Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers.

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible 52

800.355.1991

Dixon Bayco 2013


Overfill Products

Fuel Tanker Overfill Detection FloTech FT151RL ROM Link Replacement Sensor Application:

Standards: Materials: Features & Benefits:

The FT151RL is designed to replace the complete ROM Link sensor assembly. Simply remove the Civacon sensor housing from the manhole lid and install the FloTech FT151RL or FT151RL-12. Plug the FT151RL into the wiring harness using our connector adapter and the change out is complete. Drop in replacement for the Civacon ROM Link sensors 1554-007 & 1554-0012. Aluminum housing with stainless steel hardware

FT152RL

Part # FT151RL

Description Housing with 7" Plug-n-Play overfill detection probe, with Plug-n-Play harness and ROM link jumper cable connector FT151RL-12 Housing with 12" Plug-n-Play overfill detection probe, with Plug-n-Play harness and ROM link jumper cable connector FT152RL Retain sensor with Plug-n-Play harness and ROM link jumper cable Replacement Probes FT150P Replacement 7" Plug-n-Play probe for FT151RL only FT150P-12 Replacement 12" Plug-n-Play probe for FT151RL-12 only FT152RL Replacement Plug-n-Play probe for FT152RL

Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers.

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013

800.355.1991

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Overfill

FT151RL

Products

• T rouble free probes: FloTech brand probes incorporate a double elastomer design which seals and secures the sensitive glass optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. • Unlike our competitors, FloTech probes do not use internal coil cord connectors which consistently fail in moisture. All FloTech Plug-n-Play probes are prewired to our harness connector, which has proven itself in moisture. • FloTech sensor housings have a sturdy bolt on cap to better seal out water. • The FT151RL includes an adapter connector to permit interchange between Civacon’s Rom link system and the FloTech FT150RL sensor. • Custom lengths available upon request • The FT151RL sensor housing contains a Plug-n-Play probe. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or a 2-3/8" diameter tank opening using the gasket and locking nut provided. All screws and rings are heavy duty stainless steel for easy assembly and long life.


Overfill Products

FloTech Replacement Parts

Products

Overfill

Part #

Refer to Page

FT9000

sensor housing 2" NPT with parallel ports, complete with all hardware

FT9001

complete sensor housing gasket and O-ring kit

FT9002

complete sensor housing gasket, O-ring and hardware kit

FT9003

replacement on-board monitor housing

129, 130

FT9004

replacement on-board monitor hardware kit

129, 130

127 125, 127 127

10142 (was FT9005)

replacement on-board bezel five wire (FT103)

129

10143 (was FT9006)

replacement on-board bezel two wire (FT204)

130

10131 (was FT9007)

replacement socket rear housing

120, 121, 132, 134

FT9008

replacement socket contact block with pins FT300 Optic series

119, 134

FT9009

replacement socket contact block with pins FT301 Thermistor series

119, 134

FT9010

replacement socket contact block with 10 pins FT304 Thermistor series

120, 134

FT9011

replacement sensor housing cap with screws and lock washers

125, 127

replacement 2" NPT sensor housing lock nut

125, 127

FT9013

replacement socket faceplate 4J slot, no contact block or hardware

119, 134

FT9019

faceplate assembly to fit small Scully Load anywhere housing

FT9020

socket pin, screw and crimp lug

FT9021

crimp connector 100 pieces per bag

50

FT9022

GE RTV 103 silicone rubber sealant 2.8 oz. tube

50

FT9023

stripping tool for cable jacket

50

FT9024

crimp tool for splice connections

50

FT9025

terminal pin, 14-16 AWG 100 pieces

50

10128 (was FT9012)

250-G-BU (was FT9026) 10125 (was FT9027) FT9028 10119 (was FT9029)

--119, 134

sensor flat gasket for 2" NPT through punched hole in man lid

125, 127

sensor housing probe, Viton O-ring

125, 127

®

gasket for Scully Go Anywhere monitor face plate J560 contact block, 7 way

--121, 124, 132, 138

FT9030

fuse holder with ¼ Amp fuse

129

FT9031

fuse holder with ½ Amp fuse

130, 131

10138 (was FT9032)

54

Description

socket face plate gasket

120, 121, 132, 134

800.355.1991

Dixon Bayco 2013


Overfill Products

FloTech Replacement Parts (continued) Part # 10183 (was FT9033) FT9034 10459 (was FT9035)

Description sensor housing, lower no hardware replacement socket face plate 3 J slot, no contact block or hardware program module for FT204P and and FT208

Refer to Page 127 119, 134 117, 118, 130, 131

FT9036

FT208 replacement bezel kit

FT9037

FT520 test lead set

51

10357 (was FT9038)

fuse ¼ Amp - for FT103

129

10358 (was FT9039)

fuse ½ Amp - for FT208 and FT204

118, 130, 131 118, 131

10366HC-002 (was FT9041) replacement 3-J aluminum socket nose ring

120, 134

10366HC-001 (was FT9042) replacement 4-J aluminum socket nose ring

120, 134

10366SS-002 (was FT9043) replacement 3-J stainless socket nose ring

117, 120, 124, 134, 138

10366SS-001 (was FT9044) replacement 4-J stainless socket nose ring

117, 120, 124, 134, 138

10432NP (was FT9045)

replacement gasket for the FT208 series "Checkmate" lid

117, 118, 131

bag of 10 replacement socket pins

119, 134

10126 (was FT9049)

sensor cap O-ring

125, 127

10347 (was FT9050)

Threaded half coupling ½" for retain probe

126, 128

FT9046

FT9051

replacement short contact block for FT390/393 Optic 6 pin

117, 122, 123, 136, 138

FT9052

replacement short contact block for FT390/393 Thermistor, 10 pin

117, 122, 123, 136, 138

10131 (was FT9053) 101470AL (was FT9054) FT9059

replacement gasket for bezel on monitors FT103/204P

129, 130

replacement lid frame for monitors FT103/204P

129, 130

replacement face plate and bezel assembly for FT204P

130

replacement contact pin for FT390/393 series socket

117, 122, 124, 136, 138

FT9062

nose ring assembly, therm, 4J, 10PIN contact block, pin, and hardware for FT390 & FT393

117, 122, 124, 136, 138

FT9063

nose ring assembly, optic, 3J, 6PIN contact block, pin, and hardware for FT390 & FT393

117, 122, 124, 136, 138

FT9064

bezel for FT203P-SPEC

130

bezel gasket for FT203P-SPEC

130

10368SS (was FT9061)

10521NP (was FT9065) FT9068

Dixon Bayco 2013

replacement contact block attachment screws adn washers (4 each)

800.355.1991

117, 119, 122, 123, 126, 128, 134, 136, 138

55

Overfill

Checkmate housing with lid

Products

FT9040

118, 131


Overfill Products

Fuel Tanker Overfill Detection Competitor Cross Reference Chart Liquid Level Sensors

FloTech Part #

Products

Overfill

FT100

On-Board Monitors

Cat. Pg. #

Civacon Part #

Scully Part #

69

1302-007

9209 9214

FT100-12

69

1302-0012

FT100-18

69

1302-0018

Description Replacement probe, optic, 5-wire, 7" long Replacement probe, optic, 5-wire, 12" long Replacement probe, optic, 5-wire, 18" long

FT100S

69

1410RS-0060

FT101

69

1112-007 / 1110-007

9208

Sensor, optic, 5-wire, 2" NPT housing, 7" probe

FT101-12

69

1112-0012 / 1110-0012

9213

Sensor, optic, 5-wire, 2" NPT housing with 12" probe

FT101-18

69

1112-0018 / 1110-0018

FT150

62

1651-007

FT150-12

62

1651-0012

FT150-18

62

1651-0018

FT151

62

1551-007

FT151-12

62

1551-0012

FT151-18

62

1551-0018

Sensor, thermo-optic, 2" NPT housing,18" probe, 2-wire (black and white

FT151RL

76

1554-007

Sensor, ROM Link replacement thermo-optic, 2" NPT housing, 7" probe, 2-wire (black and white)

FT151RL-12

76

1554-012

Sensor, ROM Link replacement thermo-optic, 2" NPT housing, 12" probe, 2-wire (black and white)

FT152

62

FT155

63

FT201

66

1351-007

Replacement R/OM type, 7" top probe, 2-wire (red and black)

FT201-12

66

1351-0012

Replacement R/OM type, 12" top probe, 2-wire (red and black)

FT201-18

66

1351-0018

Replacement R/OM type, 18" top probe, 2-wire (red and black)

FT202

66

1057-007

Top sensor R/OM type, 2" NPT housing, 7" probe, 2-wire (red and black)

FT202-12

66

1057-0012

Top sensor R/OM type, 2" NPT housing,12" probe, 2-wire (red and black)

FT202-18

66

1057-0018

Top sensor R/OM type, 2" NPT housing,18" probe, 2-wire (red and black)

FT206

66

1000R & 1001R

FT9000 FloTech Part # FT102

Replacement stainless steel probe, optic, 5-wire, 7" long

Sensor, optic, 5-wire, 2" NPT housing with 18" probe 9409

Replacement probe, thermo-optic, 7" long, 2-wire (black and white)

9414

Replacement probe, thermo-optic, 12" long, 2-wire (black and white) Replacement probe, thermo-optic, 18" long, 2-wire (black and white)

9408

Sensor, thermo-optic, 2" NPT housing, 7" probe, 2-wire (black and white)

9413

Sensor, thermo-optic, 2" NPT housing,12" probe, 2-wire (black and white)

8819 1920-5

08298 & 08542

Thermo optic retain sensor (black and white) Thermistor dummy, 5 compartment

Retain sensor R/OM type, 1/2" NPT sensor (red & black)

150

1355-1355 & 1455-1455

Cat. Pg. #

Civacon Part #

Scully Part #

Probe housing Description

68

3150-3150

8563

Replacement module API compatible

FT103

68

3100-3100

8687

API compatible on-board monitor, with housing

FT203P

65

3252-3252

FT203PSPEC

65

3250 & 3252

FT204P

65

3202-3202 & 3202R-3202

FT207

61

FT208

61

Replacement module, R/OM type on-board monitor Replacement module, R/OM type on-board monitor with 8 hole cover and frame R/OM type on-board monitor, with housing 09100 or 09111

Replacement module, Checkmate on-board monitor

09109 or 09107

Checkmate programmable monitor for top, or top and bottom sensors

Civacon and R/OM are registered trademarks of Civacon / Dover Corporation 56

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Dixon Bayco 2013


Overfill Products

Fuel Tanker Overfill Detection Competitor Cross Reference Chart (continued) Civacon Part #

Scully Part #

FT300

Cat. Pg. # 71

4103-4103

7974

API compatible optic socket with cap (6 pin, 3 J-slots)

FT301

71

4400-4400

7720

API compatible thermistor socket with cap (8 pin, 2/4 J-slots)

FT302

71

4600-4600

8116

API compatible ß oat socket

FT303

71

4201-4201

7976

Optic pattern with thermistor J-slots, and cap (6 pin, 2/4 J-slots) (U.S.)

FT304

71

4403-4403

7716

Canadian / European thermistor socket with cap (10 pin, 4 J-slots)

FloTech Part #

Sockets

71

4500-4500

7681

Thermistor socket, J560 type

71

4300-4300

8199

Optic socket, J560 type

FT307

71

4201-4201

7976

Optic pattern with thermistor J-slots, and cap (6 pin, 2/4 J-slots) (Canada)

FT310

71

4110-4110

21790

API optic face plate assembly with cap

4111-4111

20770

API thermistor face plate assembly with cap

20768

Canadian / European thermistor replacement face plate with cap

FT311

71

FT314

71

FT320

71

4150-4150

8575

Blue optic dust cap

FT321

71

4450-4450

8574

Green thermistor dust cap

9060

EZ-Cept dual socket assembly

FT390

72

4820L & 4820R

FT390G

72

4822L & 4822R

Cat. Pg. #

Civacon Part #

Scully Part #

FT400

73

2100-2100

22056

FT400-500

73

2200-2200

FT401

73

2310-2310

FT401-1000

73

2401-2401

7 conductor cable 1000'

FT401-150

73

2300-2300

7 conductor cable 150'

FT402

73

2510-2510

20 strain relief fittings, ½" NPT

FT403

73

2530-2530

30 strain relief fittings, ½" NPT

FT450

73

GS1000

FT451

73

FT520

74

1391-1391

Optic system tester

FT521

74

1396-1396

API optic test plug, six pins & 3 J slots

FT522

74

1395-1395

Optic test plug, six pins & 2 or 4 J slots (plug fits both 2 & 4 J slot sockets)

FT523

74 Cat. Pg. #

1397-1397

Optic test plug J560 type

Civacon Part #

Scully Part #

Description

75

7320

8156

API Thermistor green plug with 8 contact pins for 2 or 4 J slots, on a 30' coiled orange cable (US).

75

7310

20769

Replacement green plug only with 8 contact pins for 2 or 4 J slots (US)

75

8959

Replacement green plug only with 10 contact pins and 4 J slots (Canada)

75

27211

Replacement 30' coiled cable

75

8159

API Optic Blue plug with 6 contact pins and 3 J slots, on a 30' coiled orange cable (US)

FT621

75

21766

Replacement blue plug only with 6 contact pins and 3 J slots (US)

FT622

75

27211

Replacement 30' coiled cable

FT623

75

8235

Plug hanger

FloTech Part #

API Rack Cords

FloTech Part # FT600 FT601 FT601-10 FT602 FT620

EZ-Cept dual socket assembly with ground bolt Description 5 conductor cable 100' 5 conductor cable 500' 27382

7 conductor cable 100'

8560

Stainless steel grounding bolt

8274

Stainless steel grounding ball

Civacon and R/OM are registered trademarks of Civacon / Dover Corporation Dixon Bayco 2013

800.355.1991

57

Overfill

FT305 FT306

Products

Hardware & Systems Testers

Description


Overfill Products

Fuel Tanker Overfill Detection Competitor Cross Reference Chart (continued) On-Board Systems

Cat. Pg. # 67

2001-2001

API compatible 1 compartment system 7" probe

FT1001-12

67

2001S-0012

API compatible 1 compartment system 12" probe

FT1002

67

2002-2002

API compatible 2 compartment system 7" probes

FT1002-12

67

2002S-0012

API compatible 2 compartment system 12" probes

FT1003

67

2003-2003

API compatible 3 compartment system 7" probes

FT1003-12

67

2003S-0012

API compatible 3 compartment system 12" probes

FT1004

67

2004-2004

FT1004-12

67

2004S-0012

FT1005

67

2005-2005

FT1005-12

67

2005S-0012

API compatible 5 compartment system 12" probes

FT1006

67

2006-2006

API compatible 6 compartment system 7" probes

FT1006-12

67

2006S-0012

API compatible 6 compartment system 12" probes

FT2001

65

3021-3021

R/OM type, 1 compartment system, overfill & retain, 7" probe

FT2001-12

65

3021S-0012

R/OM type, 1 compartment system, overfill & retain, 12" probe

FT2002

65

3022-3022

R/OM type, 2 compartment system, overfill & retain, 7" probes

FT2002-12

65

3022S-0012

R/OM type, 2 compartment system, overfill & retain, 12" probes

FT2003

65

3023-3023

R/OM type, 3 compartment system, overfill & retain, 7" probes

FT2003-12

65

3023S-0012

R/OM type, 3 compartment system, overfill & retain, 12" probes

FT2004

65

3024-3024

R/OM type, 4 compartment system, overfill & retain, 7" probes

FT2004-12

65

3024S-0012

R/OM type, 4 compartment system, overfill & retain, 12" probes

FT2005

65

3025-3025

R/OM type, 5 compartment system, overfill & retain, 7" probes

FloTech Part #

Products

Overfill

FT1001

Civacon Part #

Scully Part #

8305

Description

API compatible 4 compartment system 7" probes API compatible 4 compartment system 12" probes

8306

API compatible 5 compartment system 7" probes

FT2005-12

65

3025S-0012

R/OM type, 5 compartment system, overfill & retain, 12" probes

FT2006

65

3026-3026

R/OM type, 6 compartment system, overfill & retain, 7" probes

FT2006-12

65

3026S-0011

R/OM type, 6 compartment system, overfill & retain, 12" probes

FT2101

62

3031-3031

R/OM type, 1 compartment system, overfill only, 7" probe

FT2101-12

62

3031S-0012

R/OM type, 1 compartment system, overfill only, 12" probe

FT2102

62

3032-3032

R/OM type, 2 compartment system, overfill only, 7" probes

FT2102-12

62

3032S-0012

R/OM type, 2 compartment system, overfill only, 12" probes

FT2103

62

3033-3033

R/OM type, 3 compartment system, overfill only, 7" probes

FT2103-12

62

3033S-0012

R/OM type, 3 compartment system, overfill only, 12" probes

FT2104

62

3034-3034

R/OM type, 4 compartment system, overfill only, 7" probes

FT2104-12

62

3034S-0012

R/OM type, 4 compartment system, overfill only, 12" probes

FT2105

62

3035-3035

R/OM type, 5 compartment system, overfill only, 7" probes

FT2105-12

62

3035S-0012

R/OM type, 5 compartment system, overfill only, 12" probes

FT2106

62

3036-3036

R/OM type, 6 compartment system, overfill only, 7" probes

FT2106-12

62

3036S-0012

R/OM type, 6 compartment system, overfill only, 12" probes

FT2801

60

8251

Checkmate system, 1 compartment system, overfill only, 7" probe

60

8352

Checkmate system, 2 compartment system, overfill only, 7" probes

60

8353

Checkmate system, 3 compartment system, overfill only, 7" probes

60

8354

Checkmate system, 4 compartment system, overfill only, 7" probes

60

8355

Checkmate system, 5 compartment system, overfill only, 7" probes

FT2802 FT2803 FT2804 FT2805

Civacon and R/OM are registered trademarks of Civacon / Dover Corporation 58

800.355.1991

Dixon Bayco 2013


Overfill Products

Fuel Tanker Overfill Detection Competitor Cross Reference Chart (continued) On-Board Systems

FloTech Part #

Cat. Pg. #

Civacon Part #

Scully Part #

Description

8356

Checkmate system, 6 compartment system, overfill only, 7" probes

FT2807

60

8380

Checkmate system, 7 compartment system, overfill only, 7" probes

FT2808

60

8381

Checkmate system, 8 compartment system, overfill only, 7" probes

FT2811

61

8361

Checkmate system, 1 compartment system, overfill & retain, 7" probe

FT2812

61

8362

Checkmate system, 2 compartment system, overfill & retain, 7" probes

FT2813

61

8363

Checkmate system, 3 compartment system, overfill & retain, 7" probes

FT2814

61

8364

Checkmate system, 4 compartment system, overfill & retain, 7" probes

FT2815

61

8365

Checkmate system, 5 compartment system, overfill & retain, 7" probes

FT2816

61

8366

Checkmate system, 6 compartment system, overfill & retain, 7" probes

FT2817

61

8382

Checkmate system, 7 compartment system, overfill & retain, 7" probes

FT2818

61

8383

Checkmate system, 8 compartment system, overfill & retain, 7" probes

Civacon and R/OM are registered trademarks of Civacon / Dover Corporation Dixon Bayco 2013

800.355.1991

59

Overfill

60

Products

FT2806


Overfill Products

Fuel Tanker Overfill Detection Socket Profiles

Products

Overfill

OPTIC SOCKET

API OPTIC SOCKET

FT303 Optic socket (US) FT313 Replacement faceplate FT307 Optic Socket (Eastern Canada) FT317 Replacement faceplate

FT300 API optic socket (US) FT310 Replacement faceplate

API THERMISTOR SOCKET

FT301 API Thermistor socket (US) FT311 Replacement faceplate assembly

THERMISTOR SOCKET

FT302 Float J560 socket (US) FT312 Replacement faceplate float J560 socket FT305 Thermistor J560 socket (US) FT315 Replacement faceplate Thermistor J560 socket FT306 Optic J560 socket (western Canada) FT316 Replacement faceplate optic J560 socket 60

FT304 Thermistor socket (Canada) FT314 Replacement faceplate

800.355.1991

Dixon Bayco 2013


Overfill Products

Fuel Tanker Overfill Detection Socket Profiles

FT391 Dual socket (Canada)

FT395 Triple socket (Canada)

FT393 Triple socket (US) Dixon Bayco 2013

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61

Overfill

Products

FT390 Dual socket (US)


Petroleum Replacements

Fuel Tanker Loading and Unloading 5300/5400 Series API Couplers

Replacement Parts

Petroleum

API Bottom Rack Loading Fittings

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Petroleum Replacements

Fuel Tanker Loading and Unloading Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Description body body dust ring sleeve assembly poppet bent link link pin link washer hitch pin drive link interlocking cam torsion spring nose piece dust ring nose piece PTFE U-Seal 350 (optional) *

15B

O-ring 2-350, Viton® B

15C

O-ring 2-350, Viton® GFLT

16A 16B 16C 16D 16E 16F 17 18 19A 19B 19C 20 21A 21B 21C 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

replaceable nose seal, Buna replaceable nose seal, Viton® B replaceable nose seal, Viton® GFLT bonded nose seal, Buna bonded nose seal, Viton® B bonded nose seal, Viton® GFLT bearing PTFE U-Seal 220 (Optional) * O-ring 2-220, Buna O-ring 2-220, Viton® B O-ring 2-220, Viton® GFLT PTFE U-Seal 212 (optional) * O-ring 2-212, Buna O-ring 2-212, Viton® B O-ring 2-212, Viton® GFLT wave spring washer bail bail spring bail pin internal retaining ring release washer cotter pin shaft shaft hitch pin spacer handle shaft outside washer shaft inside washer clevis pin latch

5300B 1 1 1 1 2 2 2 2 1 5 5 1 N/A 1

5300G 1 1 1 1 2 2 2 2 1 5 5 1 N/A 1

5400 1 1 1 1 2 2 2 2 1 5 5 1 1 1

5400B 1 1 1 1 2 2 2 2 1 5 5 1 1 1

5400G 1 1 1 1 2 2 2 2 1 5 5 1 1 1

1

N/A

N/A

1

N/A

N/A

N/A

1

N/A

N/A

1

N/A

N/A

N/A

1

N/A

N/A

1

N/A N/A N/A 1 N/A N/A 1 1 1 N/A N/A 1 2 N/A N/A 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1

N/A N/A N/A N/A 1 N/A 1 1 N/A 1 N/A 1 N/A 2 N/A 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1

N/A N/A N/A N/A N/A 1 1 1 N/A N/A 1 1 N/A N/A 2 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1

1 N/A N/A N/A N/A N/A 1 1 1 N/A N/A 1 2 N/A N/A 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1

N/A 1 N/A N/A N/A N/A 1 1 N/A 1 N/A 1 N/A 2 N/A 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1

N/A N/A 1 N/A N/A N/A 1 1 N/A N/A 1 1 N/A N/A 2 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1

1

1

1

1

1

1

* Items 14, 18 and 20 are optional PTFE U seals. When the U seals are added to the coupler they isolate the main rubber seals from the liquid being conveyed, thereby increasing the longevity of the rubber seals. N/A = "Not Applicable"

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Petroleum

O-ring 2-350, Buna

5300 1 1 1 1 2 2 2 2 1 5 5 1 N/A 1

Replacement Parts

15A

Part # 112173 400684 Use kit 5354K19 112151 391141 112158 112177 112148 112147 112149 112174 391138 112164 Use kit 5354K7, 5354K8, 5354K13 or 5354K14 Use kit 5354K9, 5354K10, 5354K15 or 5354K16 Use kit 5354K11, 5354K12, 5354K17 or 5354K18 Use kit 5354K13 or 5354K14 Use kit 5354K15 or 5354K16 Use kit 5354K17 or 5354K18 Use kit 5354K7 or 5354K8 Use kit 5354K9 or 5354K10 Use kit 5354K11 or 5354K12 341790 112163 Use kit 5354K1 or 5354K2 Use kit 5354K3 or 5354K4 Use kit 5354K5 or 5354K6 112162 Use kit 5354K1 or 5354K2 Use kit 5354K3 or 5354K4 Use kit 5354K5 or 5354K6 112172 341788 112150 112175 112176 391139 111562 111563 391140 112178 391142 341789 112160 112159 111953 112240

Qty of Components per Unit


Petroleum Replacements

Fuel Tanker Loading and Unloading 5300/5400 Series API Couplers API Bottom Rack Loading Fittings Repair Kits Part # 5354K1 5354K2 5354K3 5354K4 5354K5 5354K6 5354K7 5354K8 5354K9 5354K10 5354K11 5354K12 5354K13 5354K14 5354K15 5354K16 5354K17 5354K18 5354K19

Description Buna shaft seal kit: for 5300 and 5400 Buna shaft seal kit with optional PTFE U Seals: for 5300 and 5400 Viton® B shaft seal kit: for 5300B and 5400B Viton® B shaft seal kit with optional PTFE U Seals: for 5300B and 5400B Viton® GFLT shaft seal kit: for 5300G and 5400G Viton® GFLT shaft seal kit with optional PTFE U Seals: for 5300G and 5400G Buna bonded nose seal kit: for 5300 Buna bonded nose seal kit with optional PTFE U seal: for 5300 Viton® B bonded nose seal kit: for 5300B Viton® B bonded nose seal kit with optional PTFE U seal: for 5300B Viton® GFLT bonded nose seal kit: for 5300G Viton® GFLT bonded nose seal kit with optional PTFE U seal: for 5300G Buna replaceable nose seal kit: for 5400 Buna replaceable nose seal kit with optional PTFE U seal: for 5400 Viton® B replaceable nose seal kit: for 5400B Viton® B replaceable nose seal kit with optional PTFE U seal: for 5400B Viton® GFLT replaceable nose seal kit: for 5400G Viton® GFLT replaceable nose seal kit with optional PTFE U seal: for 5400G Valve assembly repair kit: for 5300, 5300B, 5300G, 5400, 5400B, 5400G

Include items # 19A, 21A, 34, 35 18*, 19A, 20*, 21A, 34, 35 19B, 21B, 34, 35 18*, 19B, 20*, 21B, 34, 35 19C, 21C, 34, 35 18*, 19C, 20*, 21C, 34, 35 12, 13, 15A, 16D 12, 13, 14*, 15A, 16D 12, 13, 15B, 16E 12, 13, 14*, 15B, 16E 12, 13, 15C, 16F 12, 13, 14*, 15C, 16F 12, 15A, 16A 12, 14*, 15A, 16A 12, 15B, 16B 12, 14*, 15B, 16B 12, 15C, 16C 12, 14*, 15C, 16C 4, 5, 6, 7, 8, 9, 34, 35

Replacement Parts

Petroleum

* Items 14, 18 and 20 are optional PTFE U seals. When the U seals are added to the coupler they isolate the main rubber seals from the liquid being conveyed, thereby increasing the longevity of the rubber seals.

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Dixon Bayco 2013


Petroleum Replacements

Fuel Tanker Loading and Unloading 5204 Series, API Bottom Load Valves

Part #

Description ™

5204K2

complete rebuild kit: Baylast O-rings, bearings

5204KV2

complete rebuild kit: Viton® poppet O-ring, Baylast™ O-rings, bearings

5204K3 5204K5

replacement anodized nose ring with Baylast™ gasket, screws and lock washers replacement detachable handle assembly (for 5204C and 5204NGC) PTFE encapsulated seal kit, poppet O-ring, nose O-ring, shaft O-ring, and sight glass O-ring replacement fixed handle assembly sight glass repair kit sight glass cover kit (to convert units with sight glass to non-sight glass) nose ring replacement 8 hex bolts & 8 washers kit sight glass replacement hardware, 6 hex bolts, 6 lock washers and 4 washers kit replacement full body sight glass, seals and retainer kit

5204K6 5204K7 5204K8 5204K9 5204K11 5204K12 5204K13

Include items # 6,10, 13, 14, 16A, 17A, 18A, 25A, 30, 35 6,10, 13, 14, 16B, 17B, 18B, 25B, 30, 35 2, 17A, 24, 31 not illustrated 16C, 17B, 18B, 25B 4, 8A, 26, 27, 29, 32 12, 25A, 36, 37 not illustrated 24, 31 23, 26, 31 38, 39, 40

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800.355.1991

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Petroleum

Replacement Parts

Repair Kits


Petroleum Replacements

Fuel Tanker Loading and Unloading 5204 Series, API Bottom Load Valves Bill of Materials Item # 1 2 3 4 5 6 7 8A 8B 9A 9B 10 11 12 13 14 15 16A 16B

Replacement Parts

Petroleum

16C 17A 17B 18A 18B 19 20 21 23 24 25A 25B 26 27 28A 28B 29 30 31 32 33 34 35 36 37 38 * 39 * 40 *

Description

Part #

body - pipe end --nose ring use kit 5204K3 shaft 390812 handle pin 111559 shaft spacer 390813 shaft bearing 111557 stop pin 5204-SP fixed handle use kit 5204K7 removeable handle use kit 5204K5 poppet (load/unload versions) 341755 poppet (load only versions) 341756 poppet bearing 341801 cam 111550 sight glass use kit 5204K8 poppet roller 390815 poppet roller bearing 111556 retaining ring 111560 Baylast™ poppet O-ring 5204K1 Viton® poppet O-ring 5204KV1 PTFE encapsulated poppet use kit 5204K6 O-ring nose ring O-ring 111554 PTFE nose O-ring use kit 5204K6 shaft O-ring 111552 PTFE shaft O-ring use kit 5204K6 shaft and cam roll pin 6000-12 pin roller 111566 grease fitting 111561 sight glass screw use kit 5204K12 nose ring screw use kit 5204K11 Baylast™ sight glass O-ring use kit 5204K8 PTFE sight glass O-ring use kit 5204K6 washer 111562 cotter pin 111563 main spring-steel 111564 main spring- stainless steel 111542 handle spring 111565 dust seal O-ring 111553 lock washer 1/4” 111569 handle shaft spring washer 111573 handle shaft washer 111574 back-up ring 111579 u-cup seal 111580 flow indicator use kit 5204K8 float ball use kit 5204K8 retaining ring use kit 5204K13 SFI sight glass use kit 5204K13 SFI sight glass O-ring use kit 5204K13 (Baylast™)

Qty of Components per Unit

5204 5204NG 5204TNG 5204SNG 5204NGV 5204C 5204NGC 5204L 5204LNG 1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 1 1 1 1 1 N/A

1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 N/A 1 1 1 1 N/A

1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 N/A 1 1 1 N/A N/A

1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 N/A 1 1 1 1 N/A

1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 N/A 1 1 1 N/A 1

1 1 1 N/A 1 1 1 N/A 1 1 N/A 1 1 1 1 1 1 1 N/A

1 1 1 N/A 1 1 1 N/A 1 1 N/A 1 1 N/A 1 1 1 1 N/A

1 1 N/A N/A N/A N/A N/A N/A N/A N/A 1 1 N/A 1 N/A N/A 1 1 N/A

1 1 N/A N/A N/A N/A N/A N/A N/A N/A 1 1 N/A N/A N/A N/A 1 1 N/A

N/A

N/A

1

N/A

N/A

N/A

N/A

N/A

N/A

1 N/A 1 N/A 2 1 1 6 8 1 N/A 5 1 1 N/A 1 1 14 1 1 1 1 1 1 N/A N/A

1 N/A 1 N/A 2 1 1 N/A 8 N/A N/A 1 1 1 N/A 1 1 8 1 1 1 1 N/A N/A N/A N/A

N/A 1 N/A 1 2 1 1 N/A 8 N/A N/A 1 1 N/A 1 1 1 8 1 1 1 1 N/A N/A N/A N/A

1 N/A 1 N/A 2 1 1 N/A 8 N/A N/A 1 1 N/A 1 1 1 8 1 1 1 1 N/A N/A N/A N/A

1 N/A 1 N/A 2 1 1 N/A 8 N/A N/A 1 1 1 N/A 1 1 8 1 1 1 1 N/A N/A N/A N/A

1 N/A 1 N/A 2 1 1 6 8 1 N/A 4 N/A 1 N/A 1 1 14 1 1 1 1 1 1 N/A N/A

1 N/A 1 N/A 2 1 1 N/A 8 N/A N/A N/A N/A 1 N/A 1 1 8 1 1 1 1 N/A N/A N/A N/A

1 N/A N/A N/A N/A N/A N/A 6 8 1 N/A 4 N/A 1 N/A N/A N/A 14 N/A N/A N/A N/A N/A 1 N/A N/A

1 N/A N/A N/A N/A N/A N/A N/A 8 N/A N/A N/A N/A 1 N/A N/A N/A 8 N/A N/A N/A N/A N/A N/A N/A N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

* not illustrated, parts for 5204-SFI • N/A = Not Applicable

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Dixon Bayco 2013


Petroleum Replacements

Fuel Tanker Loading and Unloading 5000-24 API Dust Caps

Bill of Materials Item # 1 2 3 4A 4B 5

Description body cam arm and ring cam arm pin Baylast™ O-ring (standard) Viton® O-ring (optional) replacement 18" chain and S hook

Part # --ACAR34BZ L519-18 4500-5 4500-7 5205-RK4

Qty 1 2 2 1 1 1

Repair Kits Part # 4500RK 4500RK-V 5205-RK4

Description replacement cam arms, pins and Baylast™ O-ring seal (standard) replacement cam arms, pins and Viton® O-ring seal (optional) replacement 18" chain and S hook

Item # 2, 3, 4A 2, 3, 4B 5

5000-25 API Dust Caps Bill of Materials Item # Description 1 gasket 2 cam arm sub assembly

Part # Qty 5000-25RK1 1 5000-25RK2 1

Bill of Materials Item # 1 2 3 4 5 6 7 8

Description body slotted pin roller gasket S hook 18" chain spring pin plastic cam arm

Part # --use kit 5205-RK3 use kit 5205-RK3 5205-RK1 use kit 5205-RK4 use kit 5205-RK4 use kit 5205-RK2 use kit 5205-RK2

Qty 1 1 1 1 1 1 1 1

Repair Kits Part # 5205-RK1 5205-RK2 5205-RK3 5205-RK4

Description gasket replacement kit replacement cam arm and pin replacement roller and pin replacement chain and S hook

Item # 4 7, 8 2, 3 5, 6

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67

Petroleum

Replacement Parts

5205 API Dust Caps


Petroleum Replacements

Fuel Delivery 4530 and 4540 Series Gravity Drop Adapters Bill of Materials Item # 1 2A 2B 3 4 ---

Description body Baylast™ O-ring (standard) Viton® O-ring (standard) cam arm and ring cam pin replacement 18" chain and S hook

Part # --4500-5 4500-7 ACAR34BZ L519-12 5205-RK4

Qty 1 1 1 2 2 1

Repair Kits Part # Description Item # ™ cam arms, rings, pins and Baylast O-ring 4500RK 2A, 3, 4 4500RK-V cam arms, rings, pins and Viton® O-ring 2B, 3, 4 5205-RK4 8" security chain and S hook -

4530SG and 4540SG (with Sight Glass) Gravity Drop Adapters Item # 1 2 3 4 5 6 7 8 9

Replacement Parts

Petroleum

Bill of Materials Description body cam arm pin Baylast™ O-ring retaining ring Baylast™ main gasket S hook sight glass 18" chain cam arm and ring

Part # --L519-15 112052 112053 4540SG-RK2 use kit 5205-RK4 use kit 4540SG-RK1 use kit 5205-RK4 ACAR34BZ

Qty 1 2 2 1 1 1 1 1 2

Repair Kits Part # Description Item # 4540SG-RK1 sight glass repair kit (fits 3" and 4") 3, 4, 7 4540SG-RK2 Baylast™ main gasket (fits 3" and 4") 5A 4540SG-RK2-V Viton® main gasket (fits 3" and 4") 5B replacement cam arms and pins (fits 4540SG-RK3 2, 9 3" and 4") 5205-RK4 replacement chain and "S" hook 6, 8

4540F Gravity Drop Adapters

Bill of Materials Item # 1 2 3 4 5

Description body 4" Buna fuel gasket 18" chain with S hook Baylast™ main gasket brass cam arm, pin and finger ring (kit)

Part # --400-G-BF 5025-RK4 4540SG-RK2

Qty 1 1 1 1

300-HRP-BR

4

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Dixon Bayco 2013


Petroleum Replacements

Fuel Delivery 4500 Series 2 Piece Gravity Drop Adapters 4500 Main Body Inlet

Bill of Materials Item # 1 2 3A 3B 4 5

Description body cam arm and ring Baylast™ O-ring (standard) Viton® O-ring (optional) cam arm pin rivet

Part # --ACAR34BZ 4500-5 4500-7 L519-12 390564

Qty 1 2 1 1 2 1

Repair Kits Part # 4500RK 4500RK-V

Description Item # replacement cam arms, rings, pins and 2, 3A, 4 Baylast™ O-ring (standard) replacement cam arms, rings, pins and 2, 3B, 4 Viton® O-ring (optional)

4500 Series Drop Adapter Outlets 4501, 4502, 4503 and 4504 Bill of Materials Part # --see below 4433 4426 4427 WASHER.375-SS 400-G-BF

Qty 1 2 2 1 8 8 1

ACAR34BZ

2

L519-12

2

Repair Kits Part #

Description replacement sight glass and Baylast™ 4400SGK gaskets for 4501 and 4504 replacement sight glass and Viton® 4400SGK-V gaskets for 4501 and 4504 replacement sight glass and Baylast™ 4502SGK gaskets for 4502 and 4503 replacement sight glass and Viton® 4502SGK-V gaskets for 4502 and 4503

Item # 2, 3A 2, 3B 2, 3A 2, 3B

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Petroleum

Description body sight glass Baylast™ gasket Viton® gasket stainless bolt stainless washer coupler gasket for 4504 cam arm and ring for not illustrated 4504 not illustrated cam arm pin for 4504

Replacement Parts

Item # 1 2 3A 3B 4 5 not illustrated


Petroleum Replacements

Fuel Delivery 5200-SFI Series, Sight Glass Bill of Materials Item Description # 1 body 2 3A 3B 4A 4B

Part #

5200-SFI 5200-SFI-3 5201-SFI

--use repair kit sight glass below 3" Baylast™ use repair kit O-ring below 4" Baylast™ use repair kit O-ring below use repair kit 3" retainer ring below use repair kit 4" retaining ring below

1

1

1

1

1

1

n/a

1

n/a

2

n/a

2

n/a

1

n/a

1

n/a

1

Repair Kits Part #

Description Includes Item # sight glass repair kit for 3" 1, 2, 3A, 4A 5200-SFI-3 sight glass repair kit for 4" 1, 2, 3B, 4B 5200-SFI sight glass repair kit for 4" 1, 2, 3B, 4B 5201-SFI

5200-SFI-3-RK1 5200-SFI-RK1 5201-SFI-RK1

Replacement Parts

Petroleum

Drop Elbow Inlets Fits 6000, 6200, and 6500 Series Elbows 6000-14 and 6000-15 Female Coupler Inlets

Bill of Materials Item # 1 2 3A 3B 4A 4B 5 6

Description body cam arm and ring 4" cam arm pin 3" cam arm pin 4" gasket (6000-14) 3" gasket (6000-15) hex screw lock washer

Part # --ACAR34BZ L519-12 L519-19 400-G-BF 300-G-BF use kit 6000NPHK use kit 6000NPHK

Qty 1 2 2 2 1 1 4 4

6000-14 Repair Kits Part #

Description

Includes Item #

6000NPHK

replacement hex screws and lockwashers

5, 6

6000-15 Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 70

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Dixon Bayco 2013


Petroleum Replacements

Fuel Delivery Top "D" Handle Elbows Fits 6000 Elbow Only Bill of Materials Item # 1 2A 2B 3 4 5

Description body Baylast™ gasket Viton® gasket (optional) lock washer bolt sight glass

Part # 6200-1 4433 4426 use kit 6000EHK use kit 6000EHK use kit 6200SGK

Qty 1 2 2 4 4 1

Repair Kits Part # 6200SGK 6000EHK

Description replacement sight glass and Baylast™ seal replacement bolts and washers

Includes Item # 2, 5 3, 4

Bottom Unit, for "D" Handle Elbows Fits 6000, 6303 and 6304

Description body small bushing large bushing handle stem main gasket spring O-ring grease nipple right arm left arm handle handle pin pin

Part # use kit 6030 use kit 6200BK use kit 6200BK 6000-7 6000-9 112012 AS156 NIPPLE/1 use kit 6200ARK use kit 6200ARK 6000-8 6000-13 6000-12

Qty 1 2 2 1 1 1 1 1 1 1 1 1 1

Repair Kits Part # 6030 6200ARK 6200BK

Description Includes Item # complete replacement bottom all unit replacement L and R arms, main gasket, O-rings, small and 2, 3, 5, 7, 9, 10 large bushings replacement (2) small & (2) 2, 3 large bushings

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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Petroleum

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13

Replacement Parts

Bill of Materials


Petroleum Replacements

Fuel Delivery Top Side Lever Elbows Fits 6200 Elbow Only Bill of Materials Item # Description Part # Qty 1 body 6200-1 1 2 pin PIN5/16X 1 1/4-P 2 3 handle use kit 6200-15ASSM 1 4 handle linkage use kit 6200-15ASSM 1 51 shoulder bolt use kit 6200SBK 1 61 wave washer use kit 6200SBK 2 71 SS flat washer use kit 6200SBK 1 8A Baylast™ gasket 4433 2 8B Viton® gasket (optional) 4426 2 9 lock washer use kit 6000EHK 4 10 bolt use kit 6000EHK 4 11 sight glass use kit 6200SGK 1 12 2 bushing use kit 6200SHK 1 13 2 stud use kit 6200SHK 2 1 14 2 nylon washer use kit 6200SHK 2 2 15 2 nut use kit 6200SHK 2 1 1 items 5 through 7 are for newer version with shoulder bolt pivot only 2 for older version with stud and nut pivot use items 12 through 15 instead Repair Kits Includes Item # 6200-15ASSM replacement handle, linkage and pin 2, 3, 4 replacement sight glass and 6200SGK 8, 11 Baylast™ seals 6000EHK replacement bolts and lock washers 9, 10 replacement shoulder bolt pivot, 6200SBK 1 5, 6, 7 wave washer and flat washer replacement stud pivot, nylon 12, 13, 6200SHK 2 washers, bushing and nut 14, 15

Replacement Parts

Petroleum

Part #

Description

Bottom Unit, for Side Lever Elbows Fits 6200, 6400 and 6500 Standard and Tall Elbows Bill of Materials Item # Description 1 body 2 small bushing 3 large bushing 4A handle stem (standard) 4B handle stem (tall) 5 main gasket 6 spring 7 O-ring 8 grease nipple 9 right arm 10 left arm 11 pin Repair Kits Part #

Part # Qty use kit 6230 or 6230X 1 use kit 6200BK 2 use kit 6200BK 2 6200-7 1 6200-7X 1 6000-9 1 112012 1 AS156 1 NIPPLE/1 1 use kit 6200ARK 1 use kit 6200ARK 1 PIN5/16X 1 1/4-P 1

Description

Includes Item #

complete standard replacement bottom all unit 6230X complete tall replacement bottom unit all replacement L and R arms, main gasket, 2, 3, 5, 6200ARK O-rings, small and large bushings 7, 9, 10 6200BK replacement small and large bushings 2, 3

6230

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Petroleum Replacements

Fuel Delivery Top Side Lever Elbows Fits 6500 Elbow Only Bill of Materials Item # 1 2 3 4 5 6 7 8 9A 9B 10 11 12 13 14 15 16

Description body mounting plate lower lever pin upper lever pin plate screw washer handle linkage Baylast™ gasket Viton® gasket (optional) sight glass locking latch lock nut bushing screw bolt lock washer

Part # 341709 use kit 6500AHK 111728 111727 111732 111569 use kit 6500-RK1 use kit 6500-RK1 4433 4426 use kit 6200SGK use kit 6500-RK1 111730 390841 111729 use kit 6000EHK use kit 6000EHK

Qty 1 1 1 1 3 3 1 1 2 2 1 1 1 1 1 4 4

9 10

1

6

5

2

14

13

7

11 12 4 8 15

Repair Kits Part # 6200SGK

replacement sight glass and Baylast™ seals replacement bolts, washers

9A, 10

16

3

For bottom end replacement parts, please see below

15, 16 2, 3, 4, 5, 6, 7, 8, 11, 12, 13, 14

replacement handle, linkage, lock latch, nut, bushing, pins

6500AHK

replacement mounting plate, screws 2, 5, 6, 14 and lock washers

6303 and 6304 Series Straight Drop Fittings 6303 (3" inlet), 6304 (4" inlet) Bill of Materials Item # 1 2A 2B 2C 2D 3 4 5

Description complete bottom unit 4" adapter inlet tube 4" MNPT inlet tube 3" adapter inlet tube 3" MNPT inlet tube O-ring lock washer bolt

Part # 6030 6304-1 400460 6300-3 400588 AS156 use kit 6000EHK use kit 6000EHK

Qty 1 1 1 1 1 1 4 4

Elbow Hardware Kit Part # 6000EHK

Description lock washer, bolt

Includes Item # 4, 5

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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73

Petroleum

6500-RK1

Replacement Parts

6000EHK

Includes Item #

Description


Petroleum Replacements

Fuel Delivery 6400 Series Co-axial Drop Elbow with 3" Male Vapor Outlet 6400 (4" male inlet), 6400F (4" female inlet), 6430 (3" male inlet), 6430F (3" female inlet)

Replacement Parts

Petroleum

Bill of Materials

Repair Kits Includes Item # complete standard replacement bottom 1-7, 9, 11, 6230 unit 32, 33A 1-7, 9, 11, 6230X complete tall replacement bottom unit 32, 33B replacement L & R arms, main gasket, 2-5, 7, 8, 6400ARK O-rings, small & large bushings 11, 12 6200BK replacement small & large bushings 2, 3 6400SGK replacement sight glass and seal 15, 20 6200-15ASSM replacement handle, lever and pin 25, 26, 31 6000EHK replacement bolts and washers 13, 14 6400DTK replacement tube,O-ring & U cup seal 8, 10, 12 replacement pivot stud, bushing, washer 34-37 6200SHK2 and lock nut replacement shoulder bolt pivot, wave 1 6200SBK 27-29 washer and flat washer Part #

Description

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16A 16B 16C 16D 17 18 19 20 21A 21B 22 23 24 25 26 27 28 29 30 31 32 33A 33B 34 35 36 37 1 2

Description

Part #

Qty

bottom body small bushing large bushing right arm left arm stem spring main gasket tube U cup seal grease nipple tube O-ring tube O-ring lock washer bolt inlet O-ring 4" adapter fuel inlet (6400) 4" coupler fuel inlet (6400F) 3" adapter fuel inlet (6430) 3" coupler fuel inlet (6430F) inlet bolt inlet bolt lock washer inlet bolt spacer sight glass 3" adapter vapor outlet 3" male NPT vapor outlet vapor adapter bolt vapor adapter O-ring top co-axial elbow body handle handle pin wave washer 1 SS flat washer 1 shoulder bolt 1 set screw linkage stem pin lever stem (standard) lever stem (tall) pivot lock nut 2 washer 2 pivot stud 2 pivot bushing 2

use kit 6230 or 6230X use kit 6200BK use kit 6200BK use kit 6200BK use kit 6200BK 112012 6000-9 U-CUP-2/75 NIPPLE/1 use kit 6400DTK AS156 O-RING#39 use kit 6000EHK use kit 6000EHK AS156 use kit 6000-17C use kit 6000-14C use kit 6000-16C use kit 6000-15C SC5/16-18X2.5P 111723 6544CA-1 use kit 6400SGK 6400-4 6000-26C 4432 110601 6400-1 use kit 6200-15ASSM PIN5/16X 1 1/4-P use kit 6200SBK 1 use kit 6200SBK 1 use kit 6200SBK 1 SC3/8NCX1/2 use kit 6200-15ASSM PIN5/16X 1 1/4-P 6200-7 6200-7X use kit 6200SHK 2 use kit 6200SHK 2 use kit 6200SHK 2 use kit 6200SHK 2

1 2 2 1 1 1 1 1 1 1 1 2 4 4 2 1 1 1 1 4 4 4 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

items 27, 28 & 29 are for the newer version with a shoulder bolt pivot only. for the older version with stud and nut pivot, use items 34 through 37 instead.

Inlet Adapter and Coupler Kits Part # 6000-14C 6000-15C 6000-16C 6000-17C 6000-26C

Description 4" coupler inlet kit 3" coupler inlet kit 4" adapter inlet kit 3" adapter inlet kit 3" male NPT vapor outlet

Includes Item # 16B, 17, 18 16D, 17, 18 16A, 17, 18 16C, 17, 18 21B

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Petroleum Replacements

Fuel Delivery 6000-SSA Series 4" Side Seal Adapters Bill of Materials Item # 1 2 3 4 5 6

Description body coupler arm lip seal spring pin retaining ring

Part # --use kit 6000SSHK L2373 L2312 L2311 TRUARC-5100-25

Qty 1 2 1 2 2 4

Repair Kit Part # 6000SSHK

Includes Item #

Description replacement arms, springs, pins and retaining rings

2, 4, 5, 6

6000AS Series Side Seal Elbows Bill of Materials Part # use kit 6030AS 6200-1 use kit 6200SGK 4433 4426 use kit 6000EHK use kit 6000EHK TRUARC-5100-25 L2311 L2312 L2373 use kit 6000SSHK AS156

Qty 1 1 1 2 2 4 4 4 2 2 1 2 1

Repair Kit Part #

Description

6000ASK

replacement lip seal and body O-ring

6030AS

complete replacement bottom unit

Includes Item # 10, 12 1, 7, 8, 9, 10, 11, 12

replacement sight glass and Baylast™ 3, 4 seals 6000EHK replacement lock washers and bolts 5, 6 replacement arms, springs, pins and 6000SSHK 7, 8, 9, 11 reining rings not 6000ASR arm lock ring illustrated 6200SGK

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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Petroleum

Description bottom body top body sight glass Baylast™ seal Viton® seal bolt lock washer retaining ring pin spring lip seal arm O-ring

Replacement Parts

Item # 1 2 3 4A 4B 5 6 7 8 9 10 11 12


Petroleum Replacements

Fuel Delivery/Vapor Recovery VR6100 Series Vapor Elbows Bill of Materials

Replacement Parts

Petroleum

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Description body cam handle seal side plate bar outlet adapter and O-ring side plate bolt side plate lock washer side plate flat washer poppet bushing Viton速 poppet seal grooved pin .25X1.25 SS groove pin .25X3 SS poppet valve stand off poppet spring poppet valve outlet lock washer outlet adapter bolt outlet O-ring

Part # Qty --1 use kit VR6100CAK 2 112138 1 112140 1 use kit VR6100SPK 2 use kit VR6100SPK 1 VR6000-6 1 use kit VR6100SPHK 6 use kit VR6100SPHK 6 use kit VR6100SPHK 6 VR6000-3 1 O-RING-AS-334 1 use kit VR6100CAK 2 use kit VR6100CAK 2 VR6000-5 1 L1110-L2287 1 VR6000-4 1 use kit 6000NPHK 4 use kit 6000NPHK 4 110319 1

Repair Kit Part # VR6100SPHK VR6100SPK VR6100CAK 6000NPHK 112140

Description

Includes Item #

replacement bolt and washer kit for 8, 9, 10 side plates replacement side plates, bar, bolts 5, 6, 8, 9, and washers kit 10 replacement (2) cam and pin kit 2, 13, 14 adapter hardware kit (4) bolts and 18, 19 lock washers replacement seals replacement seals 4

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 76

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Petroleum Replacements

Fuel Delivery/Vapor Recovery VR6200 Series Vapor Elbows Bill of Materials Item # 1 2 3 4 51 61 71 8 9 10 11 12 13 14 15 16 17

2

Qty

use kit VR6230 6200-7 PIN5/16X 1 1/4-P PIN5/16X 1 1/4-P use kit 6200SBK 1 use kit 6200SBK 1 use kit 6200SBK 1 PIN5/16X 1 1/4-P use kit 6200-15ASSM VR6000-1 VR6000-3 110319 L1110-L2287 O-RING-AS-334 VR6000-4 use kit 6000NPHK

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

VR6000-6

1

VR6000-5 use kit 6000NPHK use kit 6000EHK use kit 6000EHK AS156 NIPPLE/1 6000-9 VR6000-7 112012 VR6000-9 VR6000-8 use kit 6200BK use kit 6200BK use kit 6200SHK 2 use kit 6200SHK 2 use kit 6200SHK 2 use kit 6200SHK 2

1 4 4 4 1 1 1 1 1 1 1 2 2 1 1 1 2

items 5 through 7 are for newer version with shoulder bolt pivot only, f or older version with stud and nut pivot use items 31 through 34 instead

Repair Kit Part #

Description Includes Item # complete replacement bottom VR6230 1, 2, 3, 22-30 unit replacement small (2) and 6200BK 29, 30 large (2) bushing kit replacement body lock 6000EHK 20, 21 washers and bolts replacement pivot stud, 6200SHK 2 31-34 bushing, washers & lock nut adapter kit bolts (4) and lock 6000NPHK 16, 19 washers replacement handle, linkage 6200-15ASSM 8, 9 and pin replacement shoulder pivot 6200SBK 1 bolt, wave washer and flat 5-7 washer VR6200ARK arm and seal repair kit 14,22,24,27-30 Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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77

Petroleum

1

bottom body stem stem stop pin stem link pin shoulder bolt pivot SS flat washer wave washer handle pin handle and linkage top elbow body poppet bushing outlet O-Ring only poppet spring Viton速 poppet seal poppet valve outlet adapter bolt outlet adapter with outlet O-ring poppet valve stand off lock washer bolt lock washer body O-ring grease nipple main seal gasket probe stem spring left arm right arm large bushing small bushing pivot bushing pivot stud pivot lock nut nylon washer

Part #

Replacement Parts

18 19 20 21 22 23 24 25 26 27 28 29 30 31 2 32 2 33 2 34 2

Description


Petroleum Replacements

Fuel Delivery/Vapor Recovery VR6500 Series Vapor Elbows

Bill of Materials

Replacement Parts

Petroleum

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Description complete bottom body handle assembly body bolt body lock washer elbow body poppet valve poppet valve stand off poppet bushing Viton速 O-ring poppet spring outlet adapter & O-ring outlet O-ring outlet adapter bolt outlet lock washer lower lever pin side plate lock washer side plate bolt

Part # VR6230 use kit VR6500RK1 use kit 6000EHK use kit 6000EHK --VR6000-4 VR6000-5 VR6000-3 O-RING-AS-334 L1110-L2287 VR6000-6 110319 use kit 6000NPHK use kit 6000NPHK 111728 111569 111732

Qty 1 1 4 4 1 1 1 1 1 1 1 1 4 4 1 3 3

Repair Kit Part #

Includes Item #

Description

replacement handle, linkage, VR65000RK1 mounting plate, bolt, nut, bushing and pins replacement (4) body bolts and 6000EHK washers adapter hardware kit (4) bolts and 6000NPHK lock washers

2 3, 4 13, 14

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 78

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Petroleum Replacements

Fuel Delivery/Vapor Recovery VR6000NP Series Vapor Elbows

Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part # VR6000-2 use kit 6200BK use kit 6200BK 390842 6000-9 112012 AS156 NIPPLE/1 VR6000-8 VR6000-9 6000-8 6000-13 6000-12 VR6000-7 VR6000-1 VR6000-6 110319 use kit 6200EHK use kit 6000NPHK use kit 6200EHK

Qty 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4

use kit 6000NPHK

4

Repair Kit Part #

Description

replacement small (2) and large (2) large bushing kit replacement body lock washers 6000EHK and bolts adapter kit bolts (4) and lock 6000NPHK washers 6200BK

400637

Includes Item # 2, 3 18, 20 19, 21

1, 2, 3, 4, 5, 6, 7, 8, 9, complete replacement bottom unit 10,11, 12, 13, 14

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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Petroleum

Replacement Parts

21

Description bottom body small bushing large bushing handle stem main seal gasket spring O-ring grease nipple right arm left arm D-handle D-handle pin spring pin probe elbow body outlet adapter and O-ring outlet O-ring (only) body lock washer outlet adapter bolt body hex bolt outlet adapter lock washer


Petroleum Replacements

Fuel Delivery/Vapor Recovery SA4050AL Caps Bill of Materials Item # 1 2 3 4 5 6 7

Description cap body top large lever minor lever cam arm gasket lever pin cam arm pin

Part # --4050AL 4062AL 4063 400-G-BU 4066 4068

Qty 1 1 1 2 1 3 2

Part # --VR4075 4068 VR4077 VR4076 4066 400-G-BU

Qty 1 2 2 1 1 3 1

Part # VR4050PLRK1

Qty 1

Part # --400-G-BU 4068 4071

Qty 1 1 4 2

4" Vapor Caps VR4050AL Bill of Materials

Replacement Parts

Petroleum

Item # 1 2 3 4 5 6 7

Description cap body cam arm arm pin top large lever minor lever lever pin Buna gasket

VR4050PL Series 4" Nylon Vapor Caps

Bill of Materials Item # 1

Description gasket

TL4070BZ Series Bronze Caps

Bill of Materials Item # 1 2 3 4

Description cap body Buna gasket arm pin arm (lever)

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 80

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Dixon Bayco 2013


Petroleum Replacements

Fuel Delivery/Vapor Recovery VR3100 Series 3" Vapor Hose Valves Bill of Materials Item # 1 2 3 4 5 6 7

Description body valve bushing Viton速 O-ring valve plate screw valve spring

Part # --VR4100-2 VR6000-3 O-RING-AS-334 VR4100-3 SC5-16NCX.75FSS SPRING-L5123

Qty 1 1 1 1 1 1 1

Repair Kit Part # VR4100RK1

Includes Item # valve, bushing, O-ring, valve plate, 2, 3, 4, 5, screw, and spring 6, 7 Description

VR4000 Series 4" Vapor Hose Valves Bill of Materials Part # --VR4000-2 VR4000-3 O-RING-AS339-V SPRG/L4432 VR6000-3 VR4000-4 O-RING#132 RING-VH-225 110748 VR4000-5 SC1024375-SS 112270 112269

Qty 1 1 1 1 1 1 2 2 2 1 1 2 1 1

VR4100 Series 4" Vapor Hose Valves Bill of Materials Item # 1 2 3 4 5 6 7 8 9

Description body valve bushing Viton速 O-ring valve plate screw valve spring washer nut

Part # --341827 VR6000-3 O-RING-AS-334 VR4100-3 SC5-16NCX.75FSS SPRING-L5123 112270 112271

Qty 1 1 1 1 1 1 1 1 1

Repair Kit Part # VR4100RK1

Includes Item # valve, bushing, O-ring, valve plate, 2, 3, 4, 5, screw, and spring 6, 7 Description

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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81

Petroleum

Description body valve valve standoff valve O-ring spring bushing sight glass sight glass O-ring retaining ring plug valve plate valve plate screws washer hex cap screw

Replacement Parts

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14


Petroleum Replacements

Fuel Delivery/Vapor Recovery VR4100F Series Vapor Hose Valves Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Description body sight glass sight glass bolts sight glass washer sight glass lock washer sight glass O-ring sight glass float ball 他" body plug valve bushing Viton速 valve O-ring valve spring screw valve plate washer nut

Part # --111575 111570 111562 111569 111733 111572 112044 VR4100-2 VR6000-3 O-RING-AS-334 SPRING-L5123 SC5-16NCX.75FSS VR4100-3 112271 112270

Qty 1 1 6 4 6 1 1 1 1 1 1 1 1 1 1 1

Repair Kit Part # 5204K8

Replacement Parts

Petroleum

5204K12

Description sight glass, O-ring, float ball hex bolts (6), lock washers (6), washers (4) kit

Includes Item # 2, 6, 7 3, 4, 5

VR4086 Series Vapor Adapters

Bill of Materials Item # 1 2 3 4 5 6

Description body valve valve spider spring Viton速 O-ring body gasket

Part # --340331 340304 110892 O-RING-AS-334 G4000AS

Qty 1 1 1 1 1 1

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 82

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Petroleum Replacements

Fuel Delivery/Vapor Recovery VR4030CS-AL Vapor Hose Couplers 4" x 3" with poppet Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10

Description body cam arm and ring cam pin Buna coupler gasket probe Viton速 valve O-ring spring bushing valve valve plate

Part # --ACAR34BZ L519-19 400-G-BU VR6000-7 O-RING-AS-334 SPRG/L4238 VR6000-3 VR4030CS-1 VR4030CS-4

Qty 1 2 2 1 1 1 1 1 1 1

Repair Kit Part # VAC4030RK

Includes Item #

Description

replacement cam arms, rings, pins, 2, 3, 4, 6 coupler gasket and valve O-ring

VR4030CS-NP Vapor Hose Couplers 4" x 3" without poppet

Item # 1 2 3 4 5

Description body cam arm and ring cam arm pin Buna coupler gasket probe

Part # --ACAR34BZ L519-19 400-G-BU VR4030CS-3

Qty 1 2 2 1 1

VRC3000AL Vapor Hose Couplers 3" x 3"

Bill of Materials Item # 1 2 3 4 5

Description body probe cam arm and ring Buna coupler gasket cam arm pin

Part # --L4217 ACAR34BZ 300-G-BU L519-19

Qty 1 1 2 1 2

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83

Petroleum

Replacement Parts

Bill of Materials


Petroleum Replacements

Fuel Delivery/Vapor Recovery VR6030SQ Series Sequential Vapor Vents Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10A 10B 11 12 13 14A 14B 15

Description stem piston retaining ring bearing hitch pin spring bearing seal washer top lip seal bottom lip seal mounting ring mounting ring set screw O-ring body poppet Baylast™ poppet gasket Viton® poppet gasket pipe plug

Part # 400636 use kit VR6030RK2 111681 390822 111680 111679 111683 111686 111687 390826 111693 111692 --341643 VR6030RK3 VR6030RKV3 111694

Qty 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

VR6030 Repair Kits Includes Item # replacement seal kit (with Baylast™ 2, 3, 5, 8, VR6030RK1 poppet seal) 9, 11, 14A replacement seal kit (with Viton® 2, 3, 5, 8, VR6030RKV1 poppet seal) 9, 11, 14B VR6030RK2 replacement piston assembly 2, 8, 9 VR6030RK3 replacement Baylast™ poppet gasket 14 VR6030RKV3 replacement Viton® poppet gasket 14

Replacement Parts

Petroleum

Part #

Description

VR6035Q Series Sequential Vapor Vents Bill of Materials Item # Description 1 stem assembly 2 piston 3 retaining ring 4 cotter pin 5 spring 6 bearing seal washer 7 lip seal 8 lip seal 9A Baylast™ poppet gasket 9B Viton® poppet gasket 10 poppet 11 hex bolt 12 body gasket 13 lock washer 14 stem bearing 15 body VR6035 Repair Kits

Part # 400636 use kit VR6030RK2 111681 111680 111679 111683 111686 111687 VR6035RK3 VR6035RKV3 341641 use kit VR6035RK4 111689 use kit VR6035RK4 390822 ---

Qty 1 1 1 1 1 1 2 1 1 1 1 8 1 8 1 1

Includes Item # replacement seal kit (with Baylast™ 2, 3, 4, 7, 8, VR6035RK1 poppet seal) 9A, 12 replacement seal kit (with Viton® 2, 3, 4, 7, 8, VR6035RKV1 poppet seal) 9B, 12 VR6035RK2 replacement piston assembly 2, 7, 8 VR6035RK3 replacement Baylast™ poppet gasket 9A VR6035RKV3 replacement Viton® poppet gasket 9B VR6035RK4 replacement (8) bolts & lock washers 11, 13 Part #

Description

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 84

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Petroleum Replacements

Fuel Delivery/Vapor Recovery VRP3500 and VRP3600 Series Outbreathing Vents

Bill of Materials Item # 1 2 3 4 5 6A 6B 7 8 9

Description body gasket base gasket bushing spring retainer shaft for VRP3500 shaft for VRP3600 shaft pin spring screw

Part # --VRP3500-2 VRV3501-3 VRP3500-4 VRV3501-5 VRP3501-6 390552 110717 SPRG-L4506 SC5-16NCx.75FSS

Qty 1 1 1 1 1 1 1 1 1 1

Bill of Materials Item # 1 2 3 4 5 6 7 8 9

Description body gasket base gasket bushing spring retainer shaft pin spring screw

Part # --VRV3501-2 VRV3501-3 VRV3501-4 VRV3501-5 VRV3501-6 110717 SPRG-L4506 SC5-16NCx.75FSS

Qty 1 1 1 1 1 1 1 1 1

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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85

Petroleum

Replacement Parts

VRV3501 Series Inbreathing Vents


Petroleum Replacements

Fuel Tanker TDF Series Tube Doors Repair Kits Part # TDF68RK TDF7RK SPRG-A4630

Description 6" and 8� repair kit, includes stainless steel spring, bushings and pin 7" repair kit, includes stainless steel spring, bushings, pin and washer replacement stainless steel spring only

5000AIR Series Roller Ball End Air Interlock Valves Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10

Description

Part #

body piston end plug Buna O-ring spring urethane wiper retaining ring mounting bolts lock washer roller ball assembly

--use kit 5000AIRSK use kit 5000AIRSK use kit 5000AIRSK use kit 5000AIRSK use kit5000AIRSK RING-WH-50 use kit5000AIHK use kit 5000AIHK 5000AIRRK1

Qty 1 1 1 3 1 1 1 2 2 1

Replacement Parts

Petroleum

Repair Kits Part # 5000AIHK 5000AIRSK

Includes Item #

Description replacement mounting bolts and lock washers replacement piston and seal kit

5000AIRRK1 replacement roller ball

8, 9 2, 3, 4, 5, 6 10

5000AIHD Series Heavy Duty Air Interlock Valve Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11A 11B

Description body piston end plug O-ring spring wiper retaining ring mounting bolts lock washer nut 1" plunger end 1.5" plunger end

Part # --use kit 5000AIHDSK use kit 5000AIHDSK use kit 5000AIHDSK use kit 5000AIHDSK use kit 5000AIHDSK WH-77 use kit 5000AIHK use kit 5000AIHK 390909 use kit 5000AIHDRK1 use kit 5000STHD

Qty 1 1 1 3 1 1 1 2 2 1

Repair Kits Includes Item # 5000AIHK mounting bolts and lock washers 8, 9 2, 3, 4, 5000AIHDSK replacement piston and seal kit 5, 6 5000AIHDRK1 replacement 1" plunger assembly 10, 11A 5000STHD replacement 1.5" plunger assembly 10, 11B Part #

Description

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 86

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Petroleum Replacements

Fuel Tanker 5000AIV Series Paddle End Air Interlock Valves Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12

Description body piston end plug Buna O-ring spring urethane wiper retaining ring mounting bolt lock washer paddle nut paddle plunger paddle plunger stud

Part # --use kit 5000AISK use kit 5000AISK use kit 5000AISK use kit 5000AISK use kit 5000AISK RING-WH-50 use kit 5000AIHK use kit 5000AIHK 500-7E 5000AI-2 5000AI-5

Qty 1 1 1 3 1 1 1 2 2 2 1 1

Repair Kits Part #

Includes Item # mounting bolt, lock washer 8, 9 piston, end plug, spring, O-ring, rod 2, 3, 4, wiper 5, 6 Description

5000AIHK 5000AISK

5000AI, 5000AIS and AIST Bill of Materials Item # Description 1 body 2 piston 3A end plug (5000AI, 5000AIST electronic switch kit (not 3B illustrated, for 5000AIS) 4 Buna O-ring 5 spring 6 urethane wiper 7 retaining ring 8 mounting bolt 9 lock washer 10 plunger nut 11A 1" SS plunger button (5000AI) 1½" SS plunger button 11B (5000AIST)

Part # --use kit 5000AISK use kit 5000AISK

Qty 1 1 1

5000S

1

use kit 5000AISK use kit 5000AISK use kit 5000AISK RING-WH-50 use kit 5000AIHK use kit 5000AIHK NUT.25HX-SS use kit 5000AIRK1

3 1 1 1 2 2 1 1

use kit 5000ST

1

Repair Kits Part # 5000AIHK 5000AISK 5000AIRK1 5000ST 5000S 5000AIRK2

Includes Item # mounting bolt, lock washer 8, 9 piston, end plug, spring, O-ring, rod 2, 3A, 4, 5, 6 wiper plunger end, nut 10, 11A replacement 1½" plunger button and 10, 11B nut electronic switch attachment kit 3B plunger button extension and sleeve kit -Description

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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87

Petroleum

Replacement Parts

5000AI Series Button Plunger End Air Interlock Valves


Petroleum Replacements

Dry Disconnects DBA Cam and Groove Dry Disconnects Aluminum and Stainless Adapters

1½" aluminum adapter(DBA6x), zinc adapter (DBA1x) Bill of Materials DBA1x-150, DBA6x-150 & DBA1x-1520

2" aluminum adapter(DBA6x), zinc adapter (DBA1x) Bill of Materials DBA1x-200, DBA6x-200

Item #

Qty

Item #

1

1A

1

1B

1

2 3A 3B 4 5 6A 6B

1A 1B 2 3B 4A 4B 5 6A 6B 6C 6D 6E 6F 7A 7B

Replacement Parts

Petroleum

3A

7C 7D

Description Part # aluminum adapter body 40129AL (DBA6x-150) zinc adapter body 40129ZA (DBA1x-150 & DBA1x-1520) poppet 40130AL stem (DBA1x-150 & 40133BR DBA1x-1520) stem (for DBA6x-150) 40133SS-001 thread end body 40131AL thread end body (for DBA1x1520) 40303AL poppet spring 40132SS poppet O-ring Buna use kit DBAK1-150 poppet O-ring Viton® use kit DBAK2-150 poppet O-ring PTFE/Silicone use kit DBAK3-150 poppet O-ring EPDM use kit DBAK4-150 poppet O-ring Kalrez® use kit DBAK6-150 poppet O-ring PTFE/Viton® use kit DBAK7-150 body O-ring Buna use kit DBAK1-150 body O-ring Viton® use kit DBAK2-150 use kit DBAK3-150, body O-ring PTFE DBAK6-150 or DBAK7-150 body O-ring EPDM use kit DBAK4-150

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1½" stainless adapter, Bill of Materials DBA7x-150 Item # 1 2 3 4 5 6A 6B 6C 6D 6E 6F 7A 7B

Description stainless adapter body poppet stem thread end body poppet spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/Viton® body O-ring Buna body O-ring Viton®

7C

body O-ring PTFE

7D

body O-ring EPDM

7A 7B

Description aluminum adapter body (DBA6x-200) zinc adapter Body (DBA1x-200) poppet stem (for DBA1x-200) stem (for DBA6x-200) thread end body poppet spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/ Silicone poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/ Viton® body O-ring Buna body O-ring Viton®

7C

body O-ring PTFE

7D

body O-ring EPDM

6C 6D 6E 6F

Part #

Qty

40001AL

1

40001ZA

1

40002AL 40005BR 40005SS-001 40003AL 40004SS use kit DBAK1-200 use kit DBAK2-200

1 1 1 1 1 1 1

use kit DBAK3-200

1

use kit DBAK4-200 use kit DBAK6-200

1 1

use kit DBAK7-200

1

use kit DBAK1-200 use kit DBAK2-200 use kit DBAK3-200, DBAK6-200 or DBAK7-200 use kit DBAK4-200

1 1 1 1

2" stainless adapter, Bill of Materials DBA7x-200 Part # 40129SS 40130SS 40133SS-002 40131SS 40132SS use kit DBAK1-150 use kit DBAK2-150 use kit DBAK3-150 use kit DBAK4-150 use kit DBAK6-150 use kit DBAK7-150 use kit DBAK1-150 use kit DBAK2-150 use kit DBAK3-150, DBAK6-150 or DBAK7-150 use kit DBAK4-150

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1

Item # 1 2 3 4 5 6A 6B 6C 6D 6E 6F 7A 7B

Description stainless adapter body poppet stem thread end body poppet spring poppet O-ring Buna® poppet O-ring Viton® poppet O-ring PTFE/Silicone poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/Viton® body O-ring Buna body O-ring Viton®

1

7C

body O-ring PTFE

1

7D

body O-ring EPDM

Part # Qty 40001SS 1 40002SS 1 40005SS-002 1 40003SS 1 40004SS 1 use kit DBAK1-200 1 use kit DBAK2-200 1 use kit DBAK3-200 1 use kit DBAK4-200 1 use kit DBAK6-200 1 use kit DBAK7-200 1 use kit DBAK1-200 1 use kit DBAK2-200 1 use kit DBAK3-200, DBAK6-200 or 1 DBAK7-200 use kit DBAK4-200 1

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 88

800.355.1991

Dixon Bayco 2013


Petroleum Replacements

Dry Disconnects DBA Cam and Groove Dry Disconnects Aluminum and Stainless Adapters 3" aluminum adapter(DBA6x), zinc adapter(DBA1x) Bill of Materials DBA1x-300, DBA6x-300

3" stainless adapter Bill of Materials DBA7x-300

Item # 1 1B 2 3 4 5 6A 6B 6C 6D 6E 6F 6G 7A 7B

Item # 1 2 3 4 5 6A 6B

Description aluminum adapter body zinc adapter body poppet stem thread end body poppet spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/Viton® poppet O-ring Viton® "B" body O-ring Buna body O-ring Viton® body O-ring PTFE

7D 7E

body O-ring EPDM body O-ring Viton® B

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

6C 6D 6E 6F 6G 7A 7B 7C 7D 7E

Description stainless adapter body poppet stem thread end body poppet spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/ Silicone® poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/ Viton® Poppet O-ring Viton® B body O-ring Buna body O-ring Viton® body O-ring PTFE body O-ring EPDM body O-ring Viton® B

Part # 40180SS 40182SS 40183SS 40181SS 40184SS use kit DBAK1-300 use kit DBAK2-300

Qty 1 1 1 1 1 1 1

use kit DBAK3-300

1

use kit DBAK4-300 use kit DBAK6-300

1 1

use kit DBAK7-300

1

use kit DBAK9-300 use kit DBAK1-300 use kit DBAK2-300 use kit DBAK3-300 use kit DBAK4-300 use kit DBAK9-300

1 1 1 1 1 1

Repair Kits Part # DBAK1-150 DBAK2-150 DBAK3-150 DBAK4-150 DBAK6-150 DBAK7-150 DBAK1-200 DBAK2-200 DBAK3-200 DBAK4-200 DBAK6-200 DBAK7-200 DBAK1-300 DBAK2-300 DBAK3-300 DBAK4-300 DBAK6-300 DBAK7-300 DBAK9-300

Includes Item # 1½" replacement Buna seals 6A, 7A 1½" replacement Viton seals® 6B, 7B 1½" replacement PTFE/Silicone® seals 6C, 7C 1½" replacement EPDM seals 6D, 7D 1½" replacement PTFE/Kalrez® seals 6E, 7C 1½" replacement PTFE/Viton seals® 6F, 7C 2" replacement Buna seals 6A, 7A 2" replacement Viton® seals 6B, 7B 2" replacement PTFE/Silicone® seals 6C, 7C 2" replacement EPDM seals 6D, 7D 2" replacement PTFE/Kalrez® seals 6E, 7C 2" replacement PTFE/Viton® seals 6F, 7C 3" replacement Buna seals 6A, 7A 3" replacement Viton® seals 6B, 7B 3" replacement PTFE/Silicone® seals 6C, 7C 3" replacement EPDM seals 6D, 7D 3" replacement PTFE/Kalrez® seals 6E, 7C 3" replacement PTFE/Viton® seals 6F, 7C 3" replacement Viton® B seals 6G, 7E Description

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

89

Petroleum

Replacement Parts

7C

Part # 40180AL 40180ZA 40182AL 40183BR 40181AL 40184SS use kit DBAK1-300 use kit DBAK2-300 use kit DBAK3-300 use kit DBAK4-300 use kit DBAK6-300 use kit DBAK7-300 use kit DBAK9-300 use kit DBAK1-300 use kit DBAK2-300 use kit DBAK3-300, DBAK6-300 or DBAK7-300 use kit DBAK4-300 use kit DBAK9-300


Petroleum Replacements

Dry Disconnects DBVA Cam and Groove Dry Disconnects

Replacement Parts

Petroleum

Stainless Vapor Adapter

2" X 3" stainless vapor adapter Bill of Materials DBVA73-200 Item # 1 2 3 4 5 6 7 8

Description spring poppet O-ring PTFE/Silicone adapter body bridge poppet assembly large body gasket small body gasket poppet clip

Part # 40004SS 40006TS -40175SS 40187SSSS 40190TF 40191TF 40192SS

Qty 1 1 1 1 1 1 1 1

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 90

800.355.1991

Dixon Bayco 2013


Petroleum Replacements

Dry Disconnects DBAF Cam and Groove Dry Disconnects Stainless Flange Adapter

2" flange x 1½" stainless adapter Bill of Materials DBAF7x-1520 Part # 40004SS 40134BN 40134VI 40134TS 40134EP 40134KR 40341SS 40343TF 40344SS --40347SSSS

Qty 1 1 1 1 1 1 1 1 1 1 1

Item # 1 2A 2B 2C 2D 2E 3 4 5 6 7

Description spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone® poppet O-ring EPDM poppet O-ring Kalrez® bridge bearing retaining ring body poppet assembly

Part # 40004SS 40006BN 40006VI 40006TS 40006EP 40006KR 40341SS 40343TF 40344SS --40342SSSS

Qty 1 1 1 1 1 1 1 1 1 1 1

3" flange x 3" stainless adapter Bill of Materials DBAF7x-300 Item # 1 2A 2B 2C 2D 2E 3 4 5 6 7

Description spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone® poppet O-ring EPDM poppet O-ring Kalrez® bridge bearing retaining ring body poppet assembly

Part # 40184SS 40185BN 40185VI 40185TS 40185EP 40185KR 40360SS 40362TF 40361SS --40359SSSS

Qty 1 1 1 1 1 1 1 1 1 1 1

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

91

Petroleum

Description spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone® poppet O-ring EPDM poppet O-ring Kalrez® bridge bearing retaining ring body poppet assembly

Replacement Parts

Item # 1 2A 2B 2C 2D 2E 3 4 5 6 7

2" flange x 2" stainless adapter Bill of Materials DBAF7x-200


Petroleum Replacements

Dry Disconnects DBC Cam and Groove Dry Disconnects

Replacement Parts

Petroleum

Aluminum and Stainless Couplers

Bill of materials and repair kits can be found on the following pages: DBC6x-150 see page 93 DBC7x-150 see page 94 DBC6x-200 see page 95 DBC7x-200 see page 96 DBC6x-300 see page 98 DBC7x-300 see page 99 DBS6x-200 see page 101

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 92

800.355.1991

Dixon Bayco 2013


Petroleum Replacements

Dry Disconnects DBC Cam and Groove Dry Disconnects 1½" aluminum coupler Bill of Materials DBC6x-150

1½" Aluminum Couplers Repair Kits Part #

Description

Includes Item #

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

93

Petroleum

replacement seal kit, Buna crank shaft 4A, 5, DBCx1-150RK1 O-ring, PTFE stuffing box O-ring, Buna body 13A, (Buna-N) O-ring, Buna cam gasket, PTFE O-ring (for 19A, 24 DBC61-150) replacement seal kit, Viton crank shaft 4B, 5, DBCx2-150RK1 O-ring, PTFE stuffing box O-ring, Viton® 13B, ® ® (Viton ) body O-ring, Viton cam gasket, PTFE 19B, 24 O-ring (for DBC62-150) replacement seal kit, Kalrez® crank shaft DBCx3-150RK1 4C, 5, O-ring, PTFE stuffing box O-ring, PTFE/ (PTFE and 13C, Silicone® body O-ring, PTFE/Silicone® cam Kalrez®) 19C, 24 gasket, PTFE O-ring (for DBC63-150) replacement seal kit, EPDM crank shaft 4D, 5, DBCx4-150RK1 O-ring, PTFE stuffing box O-ring, EPDM 13D, (EPDM) body O-ring, EPR cam gasket, PTFE, O-ring 19D, 24 (for DBC64-150) replacement seal kit, Kalrez® crank shaft DBCx6-150RK1 4C, 5, O-ring, PTFE stuffing box O-ring, Kalrez® (Kalrez® & 13E, body O-ring, PTFE/Viton® cam gasket, 19E, 24 PTFE/Viton®) PTFE O-ring (for DBC66-150) replacement seal kit, Kalrez® crank 4C, 5, shaft O-ring, PTFE stuffing box O-ring, DBCx7-150RK1 13F, 19E, ® ® PTFEViton body O-ring, PTFE/Viton cam 24 gasket, PTFE O-ring (for DBC67-150) replacement Buna seal cylinder, PTFE 9A, 10, DBC61-150RK2 buttons and PTFE bushing (for DBC61-150) 12 replacement Viton® seal cylinder, PTFE 9B, 10, DBC62-150RK2 buttons and PTFE bushing (for DBC62-150) 12 replacement PTFE nose seal , PTFE 10, 12, DBCx3-150RK2 buttons and PTFE bushing (for DBC63-150, 31 DBC66-150 & DBC67-150) replacement EPDM seal cylinder, PTFE 9D, 10, DBC64-150RK2 buttons and PTFE bushing (for DBC64-150) 12 replacement link kit, link rivet, cotter pins, 11, 14, DBCxx-150RK4 link washer, link arm and yoke (for all 1½" 16, 17, 22, 23 aluminum) replacement stuffing box kit, stuffing box, DBCxx-150RK5 PTFE O-ring and large crank shaft bearing 2, 5, 6 (for all 1½" aluminum) replacement lever (handle) kit, lever, groove 8, 15, 28, DBCxx-150RK6 pin, lock washer and socket head cap screw 29 (for all 1½" aluminum) replacement crank shaft kit, crank shaft, 16, 21, DBCxx-150RK7 cotter pin and washer (for all 1½" aluminum) 23 DBCxx-150RK8 main cylinder spring 25 replacement poppet kit, poppet, round head 20, 24, DBCxx-150RK9 screw, set screw and PTFE washer (for all 26, 27 1½"aluminum) optional add on padlockable lever kit, handle not DBCL-200 (for all 1½") illustrated

Replacement Parts

Item # Description Part # Qty 1 body --1 2 stuffing box 40074SS 1 3 back up ring 40075TF 1 crank shaft O-ring Buna 4A 40076BN 1 (for DBC61-150) ® crank shaft O-ring Viton 4B 40076VI 1 (for DBC62-150) ® crank shaft O-ring Kalrez 4C 40076KR 1 (for DBC63-150) crank shaft O-ring EPDM 4D (for DBC63-150, DBC66-150 & 40076EP 1 DBC67-150) 5 stuffing box PTFE O-ring 40077TF 1 6 large crank shaft bearing 40078FG 1 7 small crank shaft bearing 40079SS 1 8 lever (handle) 40080SS 1 9A seal cylinder (for DBC61-150) 40117ALBN 1 9B seal cylinder (for DBC62-150) 40117ALVI 1 seal cylinder (for DBC63-150, 9C 40169SS 1 DBC66-150 & DBC67-150) 9D seal cylinder (for DBC64-150) 40117ALEP 1 10 PTFE button 40082TF 6 11 yoke 40118SS 1 12 PTFE bushing 40119TF 1 13A body O-ring Buna (for DBC61-150) 40120BN 1 13B body O-ring Viton® (for DBC62-150) 40120VI 1 body O-ring PTFE/Silicone®13C 40120TS 1 (for DBC63-150) 13D body O-ring EPDM (for DBC64-150) 40120EP 1 body O-ring Kalrez® 13E 40120KR 1 (for DBC66-150) body O-ring PTFE/Viton® 13F 40120TV 1 (for DBC67-150) 14 link rivet 40086SS 1 15 groove pin 40087SS 1 16 crank shaft cotter pin 40088SS 1 17 link cotter pin 40088SS 1 18 EZ Boss lock cam arm 40089SS 2 19A cam gasket Buna (for DBC61-150) 200-G-BU 1 19B cam gasket Viton® (for DBC62-150) 200-G-VI 1 cam gasket PTFE/Silicone® (for 19C 200-G-TES 1 DBC63-150) 19D cam gasket EPR (for DBC64-150) 200-G-EPR 1 cam gasket PTFE/Viton® (for 19E 200-G-TFVI 1 DBC66-150 & DBC67-150) 20 poppet 40114SS 1 21 crank shaft 40115SS 1 22 link arm 40116SS 1 23 link washer 40094SS 1 24 poppet screw PTFE O-ring 40122TF 1 25 cylinder spring DBCxx-150RK8 1 26 set screw 40124SS 1 27 poppet screw (round head) 40125SS 1 28 lock washer 40099SS 1 29 socket head cap screw 40100SS 1 30 cam arm spring pin 40101SS 2 nose seal (for DBC63-150, 31 40171TF 1 DBC66-150 & DBC67-150)


Petroleum Replacements

Dry Disconnects DBC Cam and Groove Dry Disconnects 1½" Stainless Couplers 1½" stainless coupler Bill of Materials DBC7x-150 Item # 1 2 3 4A 4B 4C 4D 5 6 7 8 9A 9B

Replacement Parts

Petroleum

9C 9D 10 11 12 13A 13B 13C 13D 13E 13F 14 15 16 17 18 19A 19B 19C 19D 19E 20 21 22 23 24 25 26 27 28 29 30 31

Repair Kits

Description Part # body --stuffing box 40074SS back up ring 40075TF crank shaft O-ring Buna (for DBC71-150)40076BN crank shaft O-ring Viton® (for DBC72-150) 40076VI crank shaft O-ring Kalrez® (for DBC73-150, 40076KR DBC76-150 and DBC77-150) crank shaft O-ring EPDM (for DBC74-150) 40076EP stuffing box PTFE O-ring 40077TF large crank shaft bearing 40078FG small crank shaft bearing 40079SS lever (handle) 40080SS seal cylinder (for DBC71-150) 40117SSBN seal cylinder (for DBC72-150) 40117SSVI seal cylinder (for DBC73-150, 40169SS DBC76-150 and DBC77-150) seal cylinder (for DBC74-150) 40117SSEP PTFE button 40082TF yoke 40118SS PTFE bushing 40119TF body O-ring Buna (for DBC71-150) 40120BN body O-ring Viton® (for DBC72-150) 40120VI body O-ring PTFE/Silicone® (for DBC73-150) 40120TS body O-ring EPDM (for DBC74-150) 40120EP body O-ring Kalrez® (for DBC76-150) 40120KR body O-ring PTFE/Viton® (for DBC77-150) 40120TV link rivet 40086SS groove pin 40087SS crank shaft cotter pin 40088SS link cotter pin 40088SS EZ Boss lock cam arm 40089SS cam gasket Buna (for DBC71-150) 200-G-BU cam gasket Viton® (for DBC72-150) 200-G-VI cam gasket PTFE/Silicone® 200-G-TES (for DBC73-150) cam gasket EPDM (for DBC74-150) 200-G-EPR cam gasket PTFE/Viton® 200-G-TFVI (for DBC76-150 and DBC77-150) poppet 40114SS crank shaft 40115SS link arm 40116SS link washer 40094SS poppet screw PTFE O-ring 40122TF DBCxxcylinder spring 150RK8 set screw 40124SS poppet screw (round head) 40125SS lock washer 40099SS socket head cap screw 40100SS cam arm spring pin 40101SS nose seal (for DBC73-150, DBC76-150 40171TF and DBC77-150)

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

Part #

Description

Includes Item #

replacement seal kit, Buna crank shaft 4A, 5, DBCx1-150RK1 O-ring, PTFE stuffing box O-ring, 13A, (Buna-N) Bunabody O-ring, Buna cam gasket, PTFE 19A, 24 O-ring (for DBC71-150) replacement seal kit, Viton® crank shaft 4B, 5, DBCx2-150RK1 O-ring,PTFE stuffing box O-ring, Viton® 13B, ® ® (Viton ) body O-ring, Viton cam gasket, PTFE 19B, 24 O-ring (for DBC72-150) replacement seal kit, Kalrez® crank shaft DBCx3-150RK1 4C, 5, O-ring,PTFE stuffing box O-ring, PTFE/ (PTFE/Silicone 13C, Silicone body O-ring, PTFE/Silicone cam & Chemrez®) 19C, 24 gasket, PTFE O-ring (for DBC73-150) replacement seal kit, EPDM crank shaft 4D, 5, DBCx4-150RK1 O-ring,PTFE stuffing box O-ring, EPDM 13D, (EPDM) body O-ring, EPR cam gasket,PTFE O-ring 19D, 24 (for DBC74-150) replacement seal kit, Kalrez® crank shaft DBCx6-150RK1 4C, 5, O-ring, PTFE stuffing box O-ring, Kalrez® (Kalrez® & 13E, body O-ring, PTFE/Viton cam gasket, PTFE/Viton®) 19E, 24 PTFE O-ring (for DBC76-150) replacement seal kit, Kalrez® crank shaft 4C, 5, O-ring, PTFE stuffing box O-ring, PTFE/ DBCx7-150RK1 13F, 19E, Viton body O-ring, PTFE/Viton cam gasket, 24 PTFE O-ring (for DBC77-150) replacement Buna seal cylinder, PTFE 9A, 10, DBC71-150RK2 buttons & PTFE bushing (for DBC71-150) 12 replacement Viton seal cylinder, PTFE 9B, 10, DBC72-150RK2 buttons and PTFE bushing (for DBC7212 150) replacement PTFE nose seal, PTFE 10, 12, DBCx3-150RK2 buttons & PTFE bushing (for DBC73-150, 31 DBC76-150 & DBC77-150) replacement EPDM seal cylinder, PTFE 9D, 10, DBC74-150RK2 buttons & PTFE bushing (for DBC74-150) 12 replacement link kit, link rivet, cotter pins, 11, 14, DBCxx-150RK4 link washer, link arm & yoke (for all 1½" 16, 17, stainless steel) 22, 23 replacement stuffing box kit, stuffing box, DBCxx-150RK5 PTFE O-ring & large crank shaft bearing 2, 5, 6 (for all 1½" stainless steel) replacement lever (handle) kit, lever, 8, 15, 28, DBCxx-150RK6 groove pin, lock washer & socket head cap 29 screw (for all 1½" stainless steel) replacement crank shaft kit, crank shaft, 16, 21, DBCxx-150RK7 cotter pin & washer (for all 1½" stainless 23 steel) DBCxx-150RK8 main cylinder spring 25 replacement poppet kit, poppet, round 20, 24, DBCxx-150RK9 head screw, set screw & PTFE O-ring (for 26, 27 all 1½" stainless steel) Optional add on padlockable lever kit not DBCL-200 (handle) (for all 1½") illustrated

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 94

800.355.1991

Dixon Bayco 2013


Petroleum Replacements

Dry Disconnects DBC Cam and Groove Dry Disconnects 2" Aluminum Couplers 2" aluminum coupler Bill of Materials DBC6x-200 Item # 1 2 3 4A 4B 4C 4D 5 6 7 8 9A 9B 9C

14 15 16 17 18 19A 19B 19C 19D 19E 20 21 22 23 24 25 26 27 28 29 30 31

Part # --40074SS 40075TF 40076BN 40076VI

Qty 1 1 1 1 1

40076KR

1

40076EP 40077TF 40078FG 40079SS 40080SS 40081ALBN 40081ALVI

1 1 1 1 1 1 1

40168SS

1

40081ALEP 40082TF 40083SS 40084TF 40085BN 40085VI 40085TS 40085EP 40085KR

1 6 1 1 1 1 1 1 1

40085TV

1

40086SS 40087SS 40088SS 40088SS 40089SS 250-G-BU 250-G-VI

1 1 1 1 2 1 1

250-G-TES

1

250-G-EPR

1

250-G-TFVI

1

40091SS 40092SS 40093SS 40094SS 40095TF DBCxx-200RK8 40097SS 40098SS 40099SS 40100SS 40101SS

1 1 1 1 1 1 1 1 1 1 2

40170TF

1

Part #

Description

Includes Item #

replacement seal kit, Buna crank shaft 4A, 5, DBCx1-200RK1 O-ring,PTFE stuffing box O-ring, Buna 13A, 19A, (Buna-N) body O-ring, Buna cam gasket, PTFE 24 O-ring (for DBC61-200) ® replacement seal kit, Viton crank shaft 4B, 5, DBCx2-200RK1 O-ring,PTFE stuffing box O-ring, Viton® 13B, 19B, ® ® (Viton ) body O-ring, Viton cam gasket, PTFE 24 O-ring (for DBC62-200) ® replacement seal kit, Kalrez crank shaft DBCx3-200RK1 4C, 5, O-ring,PTFEstuffing box O-ring, PTFE/ (PTFE/Silicone 13C, 19C, Silicone body O-ring, PTFE/Silicone cam and Kalrez®) 24 gasket,PTFE O-ring (for DBC63-200) replacement seal kit, EPDM crank shaft 4D, 5, DBCx4-200RK1 O-ring,PTFE stuffing box O-ring, EPDM 13D, 19D, (EPDM) body O-ring, EPR cam gasket, PTFEO-ring 24 (for DBC64-200) replacement seal kit, Kalrez® crank shaft DBCx6-200RK1 4C, 5, O-ring,PTFE stuffing box O-ring, Kalrez® (Kalrez® & 13E, 19E, ® body O-ring, PTFE/Viton cam gasket, PTFE/Viton®) 24 PTFE O-ring (for DBC66-200) ® replacement seal kit, Kalrez crank shaft DBCx7-200RK1 O-ring,PTFE stuffing box O-ring, Kalrez® 4C, 5, 13F, ® (Kalrez & body O-ring, PTFE/Viton® cam gasket, 19E, 24 PTFE/Viton®) PTFE O-ring (for DBC67-200) replacement Buna seal cylinder, PTFE DBC61-200RK2 9A, 10, 12 buttons and PTFE bushing (for DBC61-200) ® Replacement Viton seal cylinder, PTFE DBC62-200RK2 9B, 10, 12 buttons and PTFE bushing (for DBC62-200) replacement PTFE nose seal , PTFE DBCx3-200RK2 buttons and PTFE bushing 10, 12, 31 (for DBC63-200, DBC66-200 & DBC67-200) replacement EPDM seal cylinder, PTFE DBC64-200RK2 9D, 10, 12 buttons and PTFE bushing (for DBC64-200) replacement link kit, link rivet, cotter pins, 11, 14, 16, DBCxx-200RK4 link washer, link arm and yoke 22, 23 (for all 2" aluminum) replacement stuffing box kit, stuffing box, DBCxx-200RK5 PTFE O-ring & large crank shaft bearing 2, 5, 6 (for all 2" aluminum) replacement lever (handle) kit, lever, groove pin, lock washer & socket head cap 8, 15, 28, DBCxx-200RK6 screw 29 (for all 2" aluminum) replacement crank shaft kit, crank shaft, DBCxx-200RK7 16, 21, 23 cotter pin & washer (for all 2" aluminum) DBCxx-200RK8 main cylinder spring 25 replacement poppet kit, poppet, round 20, 24, 26, DBCxx-200RK9 head screw, set screw and PTFE O-Ring 27 (for all 2" aluminum) optional add on padlockable lever kit, not DBCL-200 handle (for all 2") illustrated

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

95

Petroleum

13F

Description body stuffing box back up ring crank shaft O-ring Buna (for DBC61-200) crank shaft O-ring Viton® (for DBC62-200) crank shaft O-ring Kalrez® (for DBC63200 ,DBC66-200 & DBC67-200) crank shaft O-ring EPDM (for DBC64-200) stuffing box PTFE O-ring large crank shaft bearing small crank shaft bearing lever (handle) seal cylinder (for DBC61-200) seal cylinder (for DBC62-200) seal cylinder (for DBC63-200, DBC66-200 & DBC67-200) seal cylinder (for DBC64-200) PTFE button yoke PTFE bushing body O-ring Buna (for DBC61-200) body O-ring Viton® (for DBC62-200) body O-ring PTFE/Silicone (for DBC63-200) body O-ring EPDM (for DBC64-200) body O-ring Kalrez®(for DBC66-200) body O-ring PTFE/Viton® (for DBC67-200) link rivet groove pin crank shaft cotter pin link cotter pin EZ Boss lock cam arm cam gasket Buna (for DBC61-200) cam gasket Viton® (for DBC62-200) cam gasket PTFE/Silicone (for DBC63-200) cam gasket EPR (for DBC64-200) cam gasket PTFE/Viton® (for DBC66-200 & DBC67-200) poppet crank shaft link arm link washer poppet screw PTFE O-ring cylinder spring set screw poppet screw (round head) lock washer socket head cap screw cam arm spring pin nose seal (for DBC63-200, DBC66-200 & DBC67-200)

Replacement Parts

9D 10 11 12 13A 13B 13C 13D 13E

Repair Kits


Petroleum Replacements

Dry Disconnects DBC Cam and Groove Dry Disconnects 2" Stainless Couplers 2" stainless coupler Bill of Materials DBC7x-200 Item # 1 2 3 4A 4B 4C 4D 5 6 7 8 9A 9B

Replacement Parts

Petroleum

9C 9D 10 11 12 13A 13B 13C 13D 13E 13F 14 15 16 17 18 19A 19B 19C 19D 19E 20 21 22 23 24 25 26 27 28 29 30 31

Repair Kits

Description body stuffing box back up ring crank shaft O-ring Buna (for DBC71-200) crank shaft O-ring Viton® (for DBC72-200) crank shaft O-ring Kalrez® (for DBC73-200, DBC77-200, DBC76-200) crank shaft O-ring EPDM (for DBC74-200) stuffing box PTFE O-ring large crank shaft bearing small crank shaft bearing lever (handle) seal cylinder (for DBC71-200) seal cylinder (for DBC72-200) seal cylinder (for DBC73-200, DBC76-200, DBC77-200) seal cylinder (for DBC74-200) PTFE button yoke PTFE bushing body O-ring Buna (for DBC71-200) body O-ring Viton® (for DBC72-200) body O-ring PTFE/Silicone (for DBC73-200) body O-ring EPDM (for DBC74-200) body O-ring Kalrez® (for DBC76-200) body O-ring PTFE/Viton® (DBC77-200) link rivet groove pin crank shaft cotter pin link cotter pin EZ Boss lock cam arm cam gasket Buna (for DBC71-200) cam gasket Viton® (for DBC72-200) cam gasket PTFE/Silicone (for DBC73-200) cam gasket EPR (for DBC74-200) cam gasket PTFE/Viton® (for DBC76-200, DBC77-200) poppet crank shaft link arm link washer poppet screw PTFE O-ring cylinder spring set screw poppet screw (round head) lock washer socket head cap screw cam arm spring pin nose seal (for DBC73-200, DBC76-200 and DBC77-200)

Part # --40074SS 40075TF 40076BN 40076VI

Qty 1 1 1 1 1

40076KR

1

40076EP 40077TF 40078FG 40079SS 40080SS 40081SSBN 40081SSVI

1 1 1 1 1 1 1

40168SS

1

40081SSEP 40082TF 40083SS 40084TF 40085BN 40085VI 40085TS 40085EP 40085KR 40085TV 40086SS 40087SS 40088SS 40088SS 40089SS 250-G-BU 250-G-VI 250-G-TES 250-G-EPR

6 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

250-G-TFVI

1

40091SS 40092SS 40093SS 40094SS 40095TF 40096SS 40097SS 40098SS 40099SS 40100SS 40101SS

1 1 1 1 1 1 1 1 1 1 2

40170TF

1

Part #

Description

Includes Item #

replacement seal kit, Buna crank shaft 4A, 5, DBCx1-200RK1 O-ring, PTFE stuffing box O-ring, Buna body 13A, 19A, (Buna-N) O-ring, Buna cam gasket, PTFE O-ring 24 (for DBC71-200) replacement seal kit, Viton® crank shaft 4B, 5, DBCx2-200RK1 O-ring, PTFE stuffing box O-ring, Viton® 13B, 19B, ® ® (Viton ) body O-ring, Viton cam gasket, PTFE 24 O-ring (for DBC72-200) ® replacement seal kit, Kalrez crank shaft DBCx3-200RK1 O-ring, PTFE stuffing box O-ring, PTFE/ 4C, 5,13C, (PTFE/Silicone Silicone body O-ring, PTFE/Silicone cam 19C, 24 ® and Kalrez ) gasket, PTFE O-ring (for DBC73-200) replacement seal kit, EPDM crank shaft 4D, 5, DBCx4-200RK1 O-ring, PTFE stuffing box O-ring, EPDM 13D, 19D, (EPDM) body O-ring, EPR cam gasket, PTFE O-ring 24 (for DBC74-200) ® replacement seal kit, Kalrez crank DBCx6-200RK1 4C, 5, shaft O-ring, PTFE stuffing box O-ring, ® (Kalrez & 13E, 19E, Kalrez®body O-ring, PTFE/Viton® cam 24 PTFE/Viton®) gasket, PTFE O-ring (for DBC76-200) replacement seal kit, Kalrez® crank shaft DBCx7-200RK1 O-ring, PTFE stuffing box O-ring, Kalrez® 4C, 5, 13F, (PTFE/Viton® body O-ring, PTFE/Viton® cam gasket, 19E, 24 and Kalrez®) PTFE O-ring (for DBC77-200) replacement Buna seal cylinder, PTFE DBC71-200RK2 9A, 10, 12 buttons and PTFE bushing (for DBC71-200) replacement Viton® seal cylinder, PTFE DBC72-200RK2 9B, 10, 12 buttons and PTFE bushing (for DBC72-200) replacement PTFE nose seal, PTFE buttons DBCx3-200RK2 and PTFE bushing (for DBC73-200, 10, 12, 31 DBC76-200 & DBC77-200) replacement EPDM seal cylinder, PTFE DBC74-200RK2 9D, 10, 12 buttons & PTFE bushing (for DBC74-200) replacement link kit, link rivet, cotter pins, 11, 14, 16, DBCxx-200RK4 link washer, link arm, yoke (for all 2" SS) 17, 22, 23 replacement stuffing box kit, stuffing box, DBCxx-200RK5 PTFE O-ring and large crank shaft bearing 2, 5, 6 (for all 2" SS) replacement lever (handle) kit, lever, groove 8, 15, 28, DBCxx-200RK6 pin, lock washer and socket head cap screw 29 (for all 2" SS) replacement crank shaft kit, crank shaft, DBCxx-200RK7 16, 21, 23 cotter pin and washer (for all 2" SS) DBCxx-200RK8 main cylinder spring 25 replacement poppet kit, poppet, round head 20, 24, 26, DBCxx-200RK9 screw, set screw and PTFE O-ring 27 (for all 2" SS) optional add on padlockable lever kit not DBCL-200 (handle) (for all 2") illustrated

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 96

800.355.1991

Dixon Bayco 2013


Petroleum Replacements

Dry Disconnects DBC Cam and Groove Dry Disconnects 3" Aluminum Couplers

Dixon Bayco 2013

800.355.1991

97

Petroleum

Replacement Parts

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu


Petroleum Replacements

Dry Disconnects DBC Cam and Groove Dry Disconnects 3" aluminum coupler Bill of Materials DBC6x-300 Item # 1 2 3 4 5A 5B

Replacement Parts

Petroleum

5C 5D 5E 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28A 28B 28C 28D 28E 28F 29A 29B 29C 29D 29E 30A 30B 30C 30D 30E 30F 30G 31 32 33

3" Aluminum Couplers

Description Part # groove pin 40087SS body --poppet 40195SS stem 40196SS seal cylinder (for DBC61-300) 40197ALBN seal cylinder (for DBC62-300) 40197ALVI seal cylinder (for DBC63-300, 40304SS DBC66-300 & DBC67-300) seal cylinder (for DBC64-300) 40197SSEP seal cylinder (for DBC69-300) 40197SSVB PTFE button 40198TF cylinder spring DBCxx-300RK8 poppet spring seat 40200AL PTFE bushing 40201TF poppet spring guide 40202SS shaft 40203SS yoke 40204SS link 40205SS shaft retainer 40206SS stuffing box 40207SS lever (handle) 40208SS set screw 40209SS poppet screw 40210SS PTFE bearing 40211TF clevis pin 40212SS bearing 40213FG cotter pin 40214SS lever (handle) screw 40216SS lever (handle) lock washer 40217SS cam arm pin 40218SS PTFE O-ring 40219TF cotter pin 40221SS Buna coupler gasket (for DBC61-300) DBCx1-300RK3 Viton® coupler gasket (for DBC62-300) DBCx2-300RK3 PTFE/Silicone coupler gasket (for DBCx3-300RK3 DBC63-300) EPDM coupler gasket (for DBC64-300) DBCx4-300RK3 PTFE/Viton® coupler gasket 40222TV (for DBC66-300 & DBC67-300) ® Viton B coupler gasket (for DBC69-300) DBCx9-300RK3 Buna O-ring (for DBC61-300) 40223BN Viton® O-ring (for DBC62-300) 40223VI Kalrez® O-ring (for DBC63-300, 40223KR DBC66-300 & DBC67-300) EPDM O-ring (for DBC64-300) 40223EP Viton® B O-ring (for DBC69-300) 40223VB Buna O-ring (for DBC61-300) 40224BN Viton® O-ring (for DBC62-300) 40224VI PTFE/Silicone O-Ring (for DBC63-300) 40224TS EPDM O-ring (for DBC64-300) 40224EP Kalrez® O-ring (for DBC66-300) 40224KR PTFE/Viton® O-ring (for DBC67-300) 40224TV Viton® B O-ring (for DBC69-300) 40224VB PTFE O-ring 40235TF locking paddle arm 40285SSSS nose seal (for DBC63-300, DBC66-300 40305TF & DBC67-300)

Repair Kits Qty 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu

98

Part #

Description

Includes Item #

replacement seal kit, Buna stuffing box O-ring, 26, 28A, DBCx1-300RK1 PTFE stuffing box to body O-ring, Buna body 29A, 30A, (Buna-N) O-ring, Buna cam gasket, PTFE Poppet screw 31 O-ring (for DBC61-300) ® replacement seal kit, Viton stuffing box O-ring, 26, 28B, DBCx2-300RK1 PTFE stuffing box to body O-ring, Viton® body 29B, 30B, ® ® (Viton ) O-ring, Viton cam gasket, PTFE Poppet screw 31 O-ring (for DBC62-300) replacement seal kit, Kalrez® stuffing box O-ring, DBCx3-300RK1 26, 28C, PTFE stuffing box to body O-ring, PTFE/Silicone (PTFE/Silicone 29C, 30C, body O-ring, PTFE/Silicone cam gasket, PTFE & Kalrez®) 31 Poppet screw O-ring (for DBC63-300) replacement seal kit, EPDM stuffing box 26, 28D DBCx4-300RK1 O-ring, PTFE stuffing box to body O-ring, 29D, 30D, (EPDM) EPDM body O-ring, EPDM cam gasket, PTFE 31 Poppet screw O-ring (for DBC64-300) replacement seal kit, Kalrez® stuffing box DBCx6-300RK1 26, 28E O-ring, PTFE stuffing box to body O-ring, (Kalrez® and 29C, 30E, ® ® Kalrez body O-ring,PTFE/Viton cam gasket, PTFE/Viton®) 31 PTFE poppet screw O-ring (for DBC66-300) ® replacement seal kit, Kalrez stuffing box O-ring, DBCx7-300RK1 26, 28E ® ® PTFE stuffing box to body O-ring, PTFE/Viton (PTFE/Viton 29C, 30F, body O-ring, PTFE/Viton® cam gasket, PTFE and Kalrez®) 31 Poppet screw O-ring (for DBC67-300) replacement seal kit, Viton® B stuffing box 26, 28F DBCx9-300RK1 O-ring, PTFE stuffing box to body O-ring, 29E, 30G, ® ® ® (Viton B) Viton B body O-ring, Viton B cam gasket, 31 PTFE Poppet screw O-ring (for DBC69-300) replacement Buna seal cylinder, PTFE buttons DBC61-300RK2 5A, 6, 9 and PTFE bushing (for DBC61-300) ® replacement Viton seal cylinder, PTFE DBC62-300RK2 5B, 6, 9 buttons and PTFE bushing (for DBC62-300) replacement PTFE nose seal, PTFE buttons DBCx3-300RK2 and PTFE bushing (for DBC63-300, 6, 9, 33 DBC66-300 & DBC67-300) replacement EPDM seal cylinder, PTFE DBC64-300RK2 5D, 6, 9 buttons and PTFE bushing (for DBC64-300) replacement Viton® B seal cylinder, PTFE DBC69-300RK2 5E, 6, 9 buttons and PTFE bushing (for DBC69-300) DBCx1-300RK3 replacement Buna coupler gasket 28A DBCx2-300RK3 replacement Viton® coupler gasket 28B DBCx3-300RK3 replacement PTFE/Silicone coupler gasket 28C DBCx4-300RK3 replacement EPDM coupler gasket 28D DBCx9-300RK3 replacement Viton® B coupler gasket 28F replacement link kit, clevis pin, cotter pin, stem, 4, 12, 13, DBCxx-300RK4 link and yoke (for all 3" aluminum) 20, 22, 27 replacement stuffing box kit, stuffing box, DBCxx-300RK5 15, 21, 26 PTFE O-ring & bearing replacement lever (handle) kit, lever, groove 1, 16, 23, DBCxx-300RK6 pin, lock washer & socket head cap screw 24 (for all 3" aluminum) replacement shaft kit. shaft, cotter pin, bearing, 11, 14, 19, DBCxx-300RK7 shaft retainer 22 DBCxx-300RK8 main cylinder spring 7 replacement poppet kit, poppet and screw, set 3, 17, 18, DBCxx-300RK9 screw and PTFE O-ring 31

800.355.1991

Dixon Bayco 2013


Petroleum Replacements

Dry Disconnects DBC Cam and Groove Dry Disconnects 3" stainless coupler Bill of Materials DBC7x-300 Item # 1 2 3 4 5A 5B 5C

28D 28E 28F 29A 29B 29C 29D 29E 30A 30B 30C 30D 30E 30F 30G 31 32 33

Description Part # Qty groove pin 40087SS 1 body --1 poppet 40195SS 1 stem 40196SS 1 seal cylinder Buna (for DBC71-300) 40197SSBN 1 seal cylinder Viton® (for DBC72-300) 40197SSVI 1 stainless cylinder (for DBC73-300, 40304SS 1 DBC76-300 & DBC77-300) seal cylinder EPDM (for DBC74-300) 40197SSEP 1 seal cylinder Viton® B (for DBC79-300) 40197SSVB 1 PTFE button 40198TF 8 cylinder spring DBCxx-300RK8 1 spring seat 40200SS 1 PTFE bushing 40201TF 1 spring guide 40202SS 1 shaft 40203SS 1 yoke 40204SS 1 link arm 40205SS 1 shaft retainer 40206SS 1 stuffing box 40207SS 1 lever (handle) 40208SS 1 set screw 40209SS 1 poppet screw 40210SS 1 PTFE bearing 40211TF 1 clevis pin 40212SS 2 bearing 40213FG 1 cotter pin 40214SS 1 lever (handle) screw 40216SS 1 lever (handle) lock washer 40217SS 1 cam arm pin 40218SS 2 PTFE O-ring 40219TF 1 cotter pin 40221SS 2 Buna coupler gasket (for DBC71-300) DBCx1-300RK3 1 Viton® coupler gasket (for DBC72-300) DBCx2-300RK3 1 PTFE/Silicone coupler gasket 40222TS 1 (for DBC73-300) EPDM coupler gasket (for DBC74-300) 40222EP 1 PTFE/Viton® coupler gasket 40222TV 1 (for DBC76-300 & DBC77-300) ® Viton B coupler gasket (for DBC79-300) DBCx9-300RK3 1 Buna O-ring (for DBC71-300) 40223BN 1 Viton® O-ring (for DBC72-300) 40223VI 1 Kalrez® O-ring (for DBC73-300, 40223KR 1 DBC76-300 and DBC77-300) EPDM O-ring (for DBC74-300) 40223EP 1 Viton® B O-ring (for DBC79-300) 40223VB 1 Buna O-ring (for DBC71-300) 40224BN 1 Viton® O-ring (for DBC72-300) 40224VI 1 PTFE/Silicone O-ring (for DBC73-300) 40224TS 1 EPDM O-ring (for DBC74-300) 40224EP 1 Kalrez® O-ring (for DBC76-300) 40224KR 1 PTFE/Viton® O-ring (for DBC77-300) 40224TV 1 Viton® B O-ring (for DBC79-300) 40224VB 1 PTFE O-ring 40235TF 1 locking paddle arm 40285SSSS 2 PTFE nose seal (for DBC73-300, 40305TF 1 DBC76-300 and DBC77-300)

Part #

Description

Includes Item #

replacement seal kit, Buna stuffing box O-ring, 26, 28A, DBCx1-300RK1 PTFE stuffing box to body O-ring, Buna body 29A, 30A, (Buna-N) O-ring, Buna cam gasket, PTFE poppet screw 31 O-ring (for DBC71-300) ® replacement seal kit, Viton stuffing box 26, 28B, DBCx2-300RK1 O-ring, PTFE stuffing box to body O-ring, 29B, 30B, ® ® ® (Viton ) Viton body O-ring, Viton cam gasket, PTFE 31 poppet screw O-ring (for DBC72-300) replacement seal kit, Kalrez® stuffing box DBCx3-300RK1 O-ring, PTFE stuffing box to body O-ring, 26, 28C, (PTFE/Silicone & PTFE/Silicone body O-ring, PTFE/Silicone 29C, 30C, Kalrez®) cam gasket, PTFE poppet screw O-ring 31 (for DBC73-300) replacement seal kit, EPDM stuffing box 26, 28D, DBCx4-300RK1 O-ring, PTFE stuffing box to body O-ring, 29D, 30D, (EPDM) EPDM body O-ring, EPDM cam gasket, PTFE 31 poppet screw O-ring (for DBC74-300) ® replacement seal kit, Kalrez stuffing box DBCx6-300RK1 26, 28E, O-ring, PTFE stuffing box to body O-ring, ® (Kalrez and 29C, 30E, Kalrez® body O-ring, PTFE/Viton® cam gasket, PTFE/Viton®) 31 PTFE poppet screw O-ring (for DBC76-300) replacement seal kit, Kalrez® stuffing box DBCx7-300RK1 26, 28E, O-ring, PTFE stuffing box to body O-ring, PTFE/ (PTFE/Viton® & 29C, 30F, ® ® Viton body O-ring, PTFE/Viton cam gasket, Kalrez®) 31 PTFE poppet screw O-ring (for DBC77-300) ® replacement seal kit, Viton B stuffing box 26, 28F, DBCx9-300RK1 O-ring, PTFE stuffing box to body O-ring, 29E, 30G, ® ® ® (Viton B) Viton B body O-ring, Viton cam gasket, 31 PTFE poppet screw O-ring (for DBC79-300) ® replacement Viton B seal cylinder, PTFE DBC69-300RK2 5E, 6, 9 buttons and PTFE bushing (for DBC79-300) replacement Buna seal cylinder, PTFE buttons DBC71-300RK2 5A, 6, 9 and PTFE bushing (for DBC71-300) ® replacement Viton seal cylinder, PTFE DBC72-300RK2 5B, 6, 9 buttons and PTFE bushing (for DBC72-300) replacement PTFE nose seal, PTFE buttons DBCx3-300RK2 & PTFE bushing (for DBC73-300, DBC76-300 6, 9, 33 and DBC77-300) replacement EPDM seal cylinder, PTFE DBC74-300RK2 5D, 6, 9 buttons and PTFE bushing (for DBC74-300) DBCX1-300RK3 replacement Buna coupler gasket 28A DBCx2-300RK3 replacement Viton® coupler gasket 28B replacement link kit, clevis pin, cotter pin, 4, 12, 13, DBCxx-300RK4 stem, link arm and yoke (for all 3" SS) 20, 22, 27 replacement stuffing box kit, stuffing box, DBCxx-300RK5 15, 21, 26 PTFE O-ring & bearing (for all 3" SS) replacement lever (handle) kit, lever, groove 1, 16, 23, DBCxx-300RK6 pin, lock washer and socket head cap screw 24 (for all 3" SS) replacement shaft kit. shaft, cotter pin bearing, 11, 14, 19, DBCxx-300RK7 shaft retainer, (for all 3" SS) 22 DBCxx-300RK8 main cylinder spring 7 replacement poppet kit, poppet, poppet screw, 3, 17, 18, DBCxx-300RK9 set screw and PTFE O-ring (for all 3" SS) 31

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

99

Petroleum

28C

Repair Kits

Replacement Parts

5D 5E 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28A 28B

3" Stainless Couplers


Petroleum Replacements

Dry Disconnects DBS 90째 Swivel Cam and Groove Dry Disconnects

Replacement Parts

Petroleum

2" Aluminum 90째 Swivel Couplers

Section A - A Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 100

800.355.1991

Dixon Bayco 2013


Petroleum Replacements

Dry Disconnects DBS 90° Swivel Cam and Groove Dry Disconnects 2" Aluminum 90° Swivel Couplers 2" aluminum 90° coupler Bill of Materials DBS6x-200 Item # 1 2 3 4A 4B 4C 5 6 7 8 9A 9B 9C 10 11 12 13A 13B

19C

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 not nose seal (for DBS63-200) illustrated

Part # 10111 40074SS 40075TF 40076BN 40076VI

Qty 4 1 1 1 1

40076KR

1

40077TF 40078FG 40079SS 40080SS 40081ALBN 40081ALVI 40168SS 40082TF 40083SS 40084TF

1 1 1 1 1 1 1 6 1 1

40085BN

2

40085VI

2

40085TS

2

40086SS 40087SS 40088SS 40088SS 40089SS 250-G-BU 250-G-VI

1 1 1 1 2 1 1

250-G-TES

1

40091SS 40092SS 40093SS 40094SS 40095TF DBCxx-200RK8 40097SS 40098SS 40099SS 40100SS 40101SS ----40106AC 40108AC 40109AC 40110ST 40111SS

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4

40170TF

1

Part #

DBS61-200RK1

DBS62-200RK1

DBS63-200RK1

DBS61-200RK4

DBS62-200RK4

DBS63-200RK4 DBS61-200RK10 DBS62-200RK10 DBS63-200RK10 DBC61-200RK2 DBC62-200RK2 DBCx3-200RK2 DBCxx-200RK4 DBCxx-200RK5

DBCxx-200RK6 DBCxx-200RK7 DBCxx-200RK8 DBCxx-200RK9 DBCL-200

Description

Includes Item #

replacement seal kit, Buna crank shaft 4A, 5, O-ring,PTFE stuffing box O-ring, Buna and 13A, 19A, Swivel body O-rings, Buna cam gasket, 24 PTFE O-ring (for DBS61-200) ® replacement seal kit, Viton crank shaft 4B, 5, O-ring,PTFE stuffing box O-ring, Viton® 13B, 19B, body and swivel O-rings, Viton® cam gasket, 24 PTFE O-ring (for DBS62-200) replacement seal kit, Kamrez® crank shaft O-ring,PTFE stuffing box O-ring, PTFE/ 4C, 5, Silicone® body and swivel O-rings, PTFE/ 13C, 19C, 24 Silicone® cam gasket, PTFE O-ring (for DBS62-200) swivel rebuild kit, Buna body O-ring, top and 13A, 33, 34, 35, bottom bearings, washer, flange retainers 36, 37 and screws (for DBS61-200) swivel rebuild kit, Viton® body O-ring, 13B, 33, 34, 35, top and bottom bearings, washer, flange 36, 37 retainers and screws (for DBS62-200) swivel rebuild kit, PTFE/Silicone® body 13C, 33, 34, 35, O-ring, top and bottom bearings, washer, flange retainers and screws (for DBS63-200) 36, 37 replacement swivel seal kit, Buna body O-ring, 13A, 33, 34 top and bottom bearings (for DBS61-200) replacement swivel seal kit, Viton® body O-ring, 13B, 33, 34 top and bottom bearings (for DBS62-200) replacement swivel seal kit, PTFE/Silicone® 13C, 33, body O-ring, top and bottom bearings 34 (for DBS63-200) replacement Buna seal cylinder, PTFE 9A, 10, 12 buttons and PTFE bushing (for DBS61-200) ® replacement Viton seal cylinder, PTFE 9B, 10, 12 buttons and PTFE bushing (for DBS62-200) replacement PTFE nose seal, PTFE buttons 10, 12, + items not and PTFE bushing (for DBS63-200) illustrated 11, 14, replacement link kit, link rivet, cotter pins, 16, 17, link washer, link arm and yoke (for all 2") 22, 23 replacement stuffing box kit, stuffing box, PTFE O-ring and large crank shaft bearing 2, 5, 6 (for all 2") replacement lever (handle) kit, lever, groove 8, 15, 28, pin, lock washer and socket head cap screw 29 (for all 2") replacement crank shaft kit, crank shaft, 16, 21, 23 cotter pin and washer (for all 2") main cylinder spring (for all 2") 25 replacement poppet kit, poppet, round 24, head screw, set screw & PTFE O-ring (for 20, 26, 27 all 2") optional add on padlockable lever kit, not illustrated (handle) (for all 2")

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

101

Petroleum

14 15 16 17 18 19A 19B

Description lock washer stuffing box back up ring crank shaft O-ring Buna (for DBS61-200) crank shaft O-ring Viton® (for DBS62-200) crank shaft O-ring Kalrez® (for DBS63-200) stuffing box PTFE O-ring large crank shaft bearing small crank shaft bearing lever (handle) seal cylinder (for DBS61-200) seal cylinder (for DBS62-200) seal cylinder (for DBS63-200) PTFE button yoke PTFE bushing body and swivel Buna O-ring (for DBS61-200) body and swivel Viton® O-ring (for DBS62-200) body and swivel PTFE/Silicone® O-ring (for DBS63-200) link rivet groove pin crank shaft cotter pin link cotter pin EZ Boss lock cam arm cam gasket Buna (for DBS61-200) cam gasket Viton® (for DBS62-200) cam gasket PTFE/Silicone® (for DBS63-200) poppet crank shaft link arm link washer poppet screw PTFE O-ring cylinder spring set screw poppet screw (round head) lock washer socket head cap screw cam arm spring pin main body elbow body bottom bearing top bearing washer flange retainer screw

Replacement Parts

13C

Repair Kits


Petroleum Replacements

Dry Disconnects D2C Cam and Groove Actuator Style Dry Disconnects

Replacement Parts

Petroleum

1½" Stainless Couplers

1½" Stainless Coupler Bill of Materials D2C7x-150 Item # 1 2 3 4 5 6 7A 7B 7C 7D 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23A 23B 23C 24D

2" Stainless Coupler Bill of Materials D2C7x-200

Description lever lever cotter pin EZ-Boss lock cam arm lock washer socket head screw cam arm spring pin cam gasket Buna (for D2C71-150) cam gasket Viton® (for D2C72-150) cam gasket PTFE/Silicone® (for D2C73-150) cam gasket EPDM (for D2C74-150) lever latch lever lock lever lock compression spring lever lock torsion spring lever clevis pin body poppet poppet link arm bearing poppet cam poppet lever shaft poppet link rivet poppet lever shaft spring pin spacer poppet O-ring PTFE/Viton® lever shaft O-ring Buna (for D2C71-150) lever shaft O-ring Viton® (for D2C72-150) lever shaft O-ring Kalrez® (for D2C73-150) lever shaft O-ring EPDM (for D2C74-150)

Part # 40080SS 40088SS 40089SS 40099SS 40100SS 40101SS 200-G-BU 200-G-VI

Qty 1 2 2 1 1 2 1 1

200-G-TES

1

200-G-EPDM 40225SS 40226SS 40230SS 40231SS 40232SS -40287SS 40288SS 40289FG 40290SS 40291SS 40292SS 40293SS 40294SS 40295TV 40296BN 40296VI 40296KR 40296EP

1 1 1 1 1 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1

Item # 1 2 3 4 5 6 7A 7B 7C 7D 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23A 23B 23C 24D

Description lever lever cotter pin EZ-Boss lock cam arm lock washer socket head screw cam arm spring pin cam gasket Buna (for D2C71-200) cam gasket Viton® (for D2C72-200) cam gasket PTFE/Silicone® (for D2C73-200) cam gasket EPDM (for D2C74-200) lever latch lever lock lever lock compression spring lever lock torsion spring lever clevis pin body poppet poppet link arm bearing poppet cam poppet lever shaft poppet link rivet poppet lever shaft spring pin spacer poppet O-ring PTFE/Viton® lever shaft O-ring Buna (for D2C71-200) lever shaft O-ring Viton® (for D2C72-200) lever shaft O-ring Kalrez® (for D2C73-200) lever shaft O-ring EPDM (for D2C74-200)

Part # 40080SS 40088SS 40089SS 40099SS 40100SS 40101SS 250-G-BU 250-G-VI 250-G-TES 250-G-EPDM 40225SS 40226SS 40230SS 40231SS 40232SS -40298SS 40299SS 40289FG 40300SS 40291SS 40292SS 40293SS 40294SS 40301TV 40296BN 40296VI 40296KR 40296EP

Qty 1 2 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1

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Petroleum Replacements

Dry Disconnects Dry Disconnect Bayonet Style Adapters 2" and 3" Adapters 2" Stainless Adapter Bill of Materials BA3x-200 Item # 1 2 3 4 5A 5B

Description stainless body brass poppet stainless deflector stainless spring Buna O-ring (for BA31-200) Viton速 O-ring (for BA32-200)

Part # Qty 40053SS 1 40054BR 1 40055SS 1 40056SS 1 BA31-200RK1 1 BA32-200RK1 1

3" Aluminum Adapter Bill of Materials BA6x-300 Item # 1 2 3 4 5A 5B

Description aluminum body aluminum poppet aluminum deflector SS spring Buna O-ring (for BA61-300) Viton速 O-ring (for BA62-300)

Part # Qty 40278AL 1 40279AL 1 40280AL 1 40281SS 1 BA31-300RK1 1 BA32-300RK1 1

Item # 1 2 3 4 5A 5B

Description bronze body bronze poppet bronze deflector SS spring Buna O-ring (for BA31-300) Viton速 O-ring (for BA32-300)

Part # Qty 40278BR 1 40279BR 1 40280BR 1 40281SS 1 BA31-300RK1 1 BA32-300RK1 1

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Replacement Parts

3" Bronze Adapter Bill of Materials BA3x-300


Petroleum Replacements

Dry Disconnects Dry Disconnect Bayonet Style Couplers

Replacement Parts

Petroleum

2" Straight Non-Swiveling Couplers

2" Stainless Coupler Bill of Materials BC6x-200 Item # 1 2 3 4 5 6 7 8 9 10 11 12 13A 13B 14 15 16 17 18 19 20 21A 21B 22A 22B 23 24 25 26

Description lever shaft lever shaft follower lever poppet link arm bent link stem interlocking pin lock ring nose piece poppet coiled pin bayonet stud nose seal Buna (for BC61-200) nose seal Viton速 (for BC62-200) jam nut spring pin coiled pin rivet lock nut wave spring wave spring washer shaft O-ring Buna (for BC61-200) shaft O-ring Viton速 (for BC62-200) poppet O-ring Buna (for BC61-200) poppet O-ring Viton速 (for BC62-200) cotter pin bumber ring label body

Part # Qty 40138SS 1 40139SS 1 40140SS 1 40141SS 1 40142SS 2 40143SS 1 40144SS 1 40145SS 1 40146HC 1 40147CA 1 40148SS 1 40149SS 3 40150BN 1 40150VI 1 40151SS 3 40152SS 1 40153SS 1 40154SS 2 40155SS 1 40159SS 2 40160SS 1 40162BN 1 40162VI 1 40163BN 1 40163VI 1 40164SS 1 40166VY 1 40167AL 1 -1

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Petroleum Replacements

Dry Disconnects Dry Disconnect Bayonet Style Couplers 2" 90° Straight Swivel Couplers

The 90° swivel coupler (BS series) is illustrated. The straight swivel coupler (BSS series) uses the same components, except it does not have #21A grease nipple, it utilizes a #21B set screw plug.

Description lever shaft follower lever (handle) link belt link stem interlocking pin lock rink nose piece poppet coiled pin bayonet stud Buna nose seal (BS61-200) Viton® nose seal (BS62-200) jam nut spring pin grooved pin rivet lock nut

Part # Qty 40138SS 1 40139SS 1 40140SS 1 40141SS 1 40142SS 2 40143SS 1 40144SS 1 40145SS 1 40146HC 1 40147CA 1 40148SS 1 40149SS 3 40150BN 1 40150VI 1 40151SS 3 40152SS 1 40153SS 1 40154SS 2 40155SS 1

Item # 19 20 21A 21B 22 23 24A 24B 25A 25B 26A 26B 27 28 29 30 31 32

Description ball bearing ball plug grease fitting (BS6x-200) set screw (BSS6x-200) wave spring wave spring washer Buna swivel O-ring (BS & BSS61-200) Viton® swivel O-ring (BS & BSS62-200) Buna stem O-ring (BS & BSS61-200) Viton® stem O-ring (BS & BSS62-200) Buna nose O-ring (BS & BSS61-200) Viton® nose O-ring (BS & BSS62-200) cotter pin bearing strip bumper ring label main body swivel body

Part # Qty 40156SS 32 40157BR 1 40158ST 1 40178SS 1 40159SS 2 40160SS 1 40161BN 2 40161VI 2 40162BN 1 40162VI 1 40163BN 1 40163VI 1 40164SS 1 40165NY 1 40166VY 1 40161AL 1 --1 --1

Repair Kits Part # BS61-200RK1 BS62-200RK1 BS61-200RK2 BS62-200RK2

Description Includes Item # Seal repair kit, Buna nose seal, spring pin, grooved pin, Buna swivel O-rings, Buna stem 13A, 15, 16, 24A, 25A, O-ring, Buna nose body O-ring, cotter pin, bearing strip & bumper ring 26A, 27, 28, 29 13B, 15, 16, 24B, Seal repair kit, Viton® nose seal, spring pin, grooved pin, Viton® swivel O-rings, Viton® 25B, 26B, 27, 28, stem O-ring, Viton® nose body O-ring, cotter pin, bearing strip & bumper ring 29 Swivel seal repair kit, Buna swivel O-rings & bearing strip 24A, 28 Swivel seal repair kit, Viton® swivel O-rings & bearing strip 24B, 28

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Item # 1 2 3 4 5 6 7 8 9 10 11 12 13A 13B 14 15 16 17 18

Bill of Materials, continued

Replacement Parts

Bill of Materials BS6x-200 and BSS6x-200


Petroleum Replacements

Dry Disconnects BA/BS/BSS Series Bayonet Style Dry Disconnects

Replacement Parts

Petroleum

3" 90째 and Straight Swivel Couplers

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Petroleum Replacements

Dry Disconnects BA/BS/BSS Series Bayonet Style Dry Disconnects 3" 90° and Straight Swivel Couplers The 90° swivel coupler (BS series) is illustrated on page 24. The straight swivel coupler (BSS series) uses the same components.

3" swivel aluminum coupler Bill of Materials BS6x-300 and BSS6x-300 Part # Qty 40088SS 2 40152SS 1 40155SS 1 40158ST 1 40167AL 1 40246SS 1 40247HC 1 40248CA 1 40249SS 2 40250SS 1 40251SS 2 40252SS 1 40253AL 1 40254SS 1 40255SS 1 40256SS 1 40257ST 1 40258SS 3 40259BR 3 40260SS 1 40261SS 1 40262SS 3 40263SS 3 40264SS 3 40265NY 1 40266FL 1 40267SS 27 40268BR 1 40269VY 1 40270SS 2 40271SS 4 40272SS 4 40273BN 1 40273VI 1 40274BN 1 40274VI 2 40275BN 1 40275VI 1 40276BN 1 40276VI 1 --1 --1

Part #

BS61-300RK1

BS62-300RK1

BS61-300RK2 BS62-300RK2

Description Includes Item # seal repair kit, Buna nose seal, spring pin, Buna swivel O-rings, Buna stem O-ring, 1, 2, 25, 29, Buna nose body O-ring, cotter 33A, 34A, 35A pin, bearing strip and bumper ring seal repair kit, Viton® nose seal, spring pin, Viton® swivel 1, 2, 25, 29, O-rings, Viton® stem O-ring, Viton® nose body O-ring, cotter 33B, 34B, 35B pin, bearing strip and bumper ring swivel seal repair kit, Buna 25, 26, 36A swivel O-rings and bearing strip ® swivel seal repair kit, Viton 25, 26, 36B swivel O-rings and bearing strip

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Description cotter pin spring pin lock nut grease fitting label wave spring nose piece poppet bent link drive link clevis pin stem stem spacer lever (handle) interlock pin compression spring retaining ring compression spring eyelet spring pin lock ring bayonet stud lock washer nut bearing strip dust seal ball bearings ball plug bumper ring grip handle bolt lock nut Buna nose seal Viton® nose seal Buna nose body O-ring Viton® nose body O-ring Buna stem O-ring Viton® stem O-ring Buna quad ring Viton® quad ring main body swivel body

Replacement Parts

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33A 33B 34A 34B 35A 35B 36A 36B 37 38

Repair Kits


Petroleum Replacements

Fuel Nozzles 112D and 112DNS (1½") Bulk Delivery Nozzles Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Description body main poppet assembly secondary poppet assembly poppet spring Buna cap O-ring bronze cap valve stem assembly trigger trigger bushing trigger pin trigger cotter pin ratchet plate ratchet plate screws spout

Part # Qty --1 use kit 112DSK 1 use kit 112DSK 1 SPRG-L368 1 O-RING#132 1 112DAL-9 1 use kit 112DSK 1 use kit 114/2D-TK 1 114DAL-10 1 PIN-L389-SS 1 110746 1 340164 1 110798 2 1125A 1

Repair Kits Description Includes Item # main poppet, 2nd poppet, cap 2, 3, 5, 7 112DSK O-ring, valve stem 1125A 1½" aluminum spout 14 1125B 1½" brass spout (optional) --114/2D-TK trigger, pin, cotter pin, bushing 8, 9, 10, 11 blank plate to replace ratchet plate --114DAL-AV-19 if ratchet not required (optional)

114D and 114DNS (1¼") Bulk Delivery Nozzles

Replacement Parts

Petroleum

Part #

Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Description body main poppet assembly secondary poppet assembly poppet spring Buna cap O-ring bronze cap valve stem assembly trigger trigger bushing trigger pin trigger cotter pin ratchet plate ratchet plate screws aluminum spout sleeve stem packing valve stem guide & O-ring valve stem O-ring valve stem packing valve stem nut

Part # Qty --1 use kit 114DSK 1 use kit 114DSK 1 SPRG-L368 1 O-RING-AS-129 1 114DAL-2 1 use kit 114DSK 1 use kit 114/2D-TK 1 114DAL-10 1 PIN-L389-SS 1 110746 1 340164 1 110798 2 1143A 1 SLVL358-1 1 use kit 114DSK 1 O-RING-AS016 1 STEMPACK-L360 2 NUTL357-1 1

Repair Kits Part #

Description Includes Item # main and secondary poppets, cap O-ring, valve stem assembly and 2, 3, 5, 7, 15, 16, 114DSK packing, sleeve stem packing and 17, 18, 19 nut replacement trigger, pin, bushing & 114/2D-TK 8, 9, 10, 11 cotter pin 1143A replacement aluminum spout 14 1143B optional brass spout replaces 14 optional blank plate to replace 114DAL-AV-19 replaces 12 ratchet plate, if ratchet not desired Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 108

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Petroleum Replacements

Fuel Nozzles 114DAV Over Wing, Aviation Nozzles

Bill of Materials Part # --use kit 114DAV-SK use kit 114DAV-SK SPRG-L368 O-RING-AS-129 114DAL-4 114DAL-3 use kit 114DAV-SK STEMPACK-L360 SLV358-1 NUTL357-1 use kit 114/2D-TK 114DAL-10 PIN-L389-SS 110746 110088 114DAL-AV-19 110798 100AV-15 407119 100AV-17 114DAL-AV-22 100AV-12 114DAL-AV-20 use kit 114DAL-AV-25 use kit 114DAL-AV-16 use kit 114DAL-AV-25 use kit 114DAL-AV-16 O-RING-AS016 use kit 114DAL-AV-25 use kit 114DAL-AV-16 340165

Qty 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

Repair Kits Part # 114/2D-TK 114DAV-SK 114DAL-AV-25 114DAL-AV-16

Description trigger, bushing, pin and cotter pin main and secondary poppet assemblies, cap O-ring and valve stem assembly 1" spout assembly (114DAVR) 1¼" spout assembly (114D-AV, 114D-AV-06ASM)

Includes Item # 12, 13, 14, 15 2, 3, 5, 8 24A, 25A, 27A 24B, 25B, 27B

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Description body main poppet assembly second poppet assembly poppet spring Buna cap O-ring bronze cap valve stem valve stem guide & O-ring valve stem packing sleeve stem packing valve stem nut trigger trigger bushing trigger pin cotter pin base plate trigger spacer trigger spacer screws base plate screws ground screw ground screw lock washer spout cap 1" spout filter screen (114DAVR) 1¼" spout filter screen (114D-AV, 114D-AV-06ASM) 1" spout (114DAVR) 1¼" spout (114D-AV, 114D-AV-06ASM) 1" spout O-ring (114DAVR) 1¼" spout O-ring(114D-AV, 114D-AV-06ASM) valve stem guide O-ring 1" spout adapter (114DAVR) 1¼" spout adapter (114D-AV, 114D-AV-06ASM) 1½" inlet expander (114D-AV-06ASM)

Replacement Parts

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23A 23B 24A 24B 25A 25B 26 27A 27B 28


Petroleum Replacements

Fuel Nozzles 1250-94 Series Gravity Nozzles Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12

Description body trigger trigger pin valve stem plunger plunger O-ring valve base valve seal valve plate valve spring aluminum cap Buna O-ring cap aluminum spout

Part # --use kit 1250TK use kit 1250TK use kit 1250SK 500-7A2 use kit 1250SK use kit 1250SK use kit 1250SK SPRG-L368 1250-2 O-RING#132 1250-3

Qty 1 1 1 1 1 1 1 1 1 1 1 1

Repair Kits Part # 1250TK

Description Includes Item # trigger, pin 2, 3 plunger, O-rings, valve seal, valve 4, 5, 6, 7, 8, 11 base, valve plate

900 Series Utility Nozzles

Replacement Parts

Petroleum

1250SK

Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10A 10B 10C 10D not illustrated

Description body plunger trigger valve spring cap O-ring holder valve gasket holder button gasket valve seal cap 1" spout 他" spout 1" bent spout 他" bent spout

Part # --use kit 900SK 900TK SPRG-972 112099 use kit 900SK use kit 900SK use kit 900SK 875-3 875-4 234-80-4 875-5 234-80-5

他" FNPT inlet reducer

900RB

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Repair Kits Part # 900TK 900SK

Description Includes Item # trigger 3 plunger assembly, valve assem- 2, 4, 5, 6, 7, bly, cap O-ring 8, 9

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Petroleum Replacements

Fuel Nozzles SWMF125, SWMF150 and SWMF200 Swivels Bill of Materials Item # Description 1 female body 2 male body 3 screw 4 lock washer 5 thrust bearing 6 thrust washer 7 O-ring holder 8 retaining ring 9 front bearing 10 rear bearing 11 O-ring 12 O-ring 13 felt ring 14 support washer 15 support ring

Bill of Materials

SWMF125 & SWMF150 Part # Qty --1 --1 use kit SWMF-RK3 1 use kit SWMF-RK3 1 use kit SWMF-RK3 1 use kit SWMF-RK3 2 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK3 1 use kit SWMF-RK3 1

SWMF150

SWMF200

SWMF125

Repair Kits Part # Description SWMF-RK1 swivel grease nipple kit SWMF-RK2 swivel seal and wear kit

Includes Item # --7, 9, 10, 11, 12,13 3, 4, 5, 6, 7, 8, 9, 10, SWMF-RK3 complete swivel rebuild kit 11, 12, 13, 14, 15 SWMF-RK22 swivel seal and wear kit 3, 4, 10, 11, 12, 13 3, 4, 5, 6, 7, 8, 9, 10, SWMF-RK32 complete rebuild kit 11, 12, 13, 14, 15

Hose Shank and Check Valve Swivels

SWMF200

500AV and 525AV Angle Valves

Check Valve NPT Swivel 1280 – 1¼" MNPT x 1¼" FNPT 1580U - 1½" MNPT x 1½" FNPT 1580R - 1¼" MNPT x 1½" FNPT Hose x MNPT Swivel 1265 – 1¼" MNPT x 1¼" hose shank 1565U - 1½" MNPT x 1½" hose shank 1570 - 1½" MNPT x 1⅜" hose shank

Repair Kit

Repair Kits Part # Description 1200SK replacement seal kit & retaining ring for 1280, 1265 and 1580R 1500SK replacement seal kit & retaining ring for 1565U, 1580U 1570RK replacement seal kit and retaining ring for 1570

Part # 500K

Description replacement stem guide assembly, plunger assembly, O-ring and cotter pin

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Qty 1 1 1 1 1 1 1 2 1 1 1 1 1 3 3

Replacement Parts

Item # Description Part # 1 female body --2 male body --3 front bearing use kit SWMF-RK22 or SWMFRK32 4 O-ring holder use kit SWMF-RK22 or SWMFRK32 5 retaining ring use kit SWMF-RK32 6 support washeruse kit SWMF-RK32 7 support ring use kit SWMF-RK32 8 thrust washer use kit SWMF-RK32 9 thrust bearing use kit SWMF-RK32 10 O-ring use kit SWMF-RK22 or SWMFRK32 11 large O-ring use kit SWMF-RK22 or SWMFRK32 12 rear bearing use kit SWMF-RK22 or SWMFRK32 13 felt ring use kit SWMF-RK22 or SWMFRK32 14 lock washer use kit SWMF-RK32 15 screw use kit SWMF-RK32


Petroleum Replacements

Fuel Nozzles BL Ball Nozzles

Part # BL062 BL062-BSPP BL064 BL064-BSPP BL066 BL066-BSPP BL068 BL068-BSPP BL072 BL072-BSPP

Replacement Parts

Petroleum

Ball Nozzle Model Numbers Description 1¼" NPT inlet x swivel adapter outlet 1¼" BSPP inlet x swivel adapter outlet 1½" NPT inlet x swivel adapter outlet 1½" BSPP inlet x swivel adapter outlet 1¼" NPT inlet x 1¼" spout outlet 1¼" BSPP inlet x 1¼" spout outlet 1½" NPT inlet x 1¼" spout outlet 1½" BSPP inlet x 1¼" spout outlet 1½" NPT inlet x 1½" spout outlet 1½" BSPP inlet x 1½" spout outlet

all inlet connections are female

Repair Kits Part # SWMF-RK1 SWMF-RK2 SWMF-RK3

Description inlet swivel grease nipple kit (optional) inlet swivel seal and wear kit complete inlet swivel rebuild kit

SWMF-RK4

1½” FNPT replacement inlet swivel

SWMF-RK5

1¼" FNPT replacement inlet swivel

SWMF-RK6

1½” BSPP replacement inlet swivel

BL005 BL-RK4 BL-RK10 BL-RK11 BL-RK12 BL-RK13

replacement swivel outlet (BL062, BL064) ball valve shaft seal kit complete ball nozzle seal kit optional check valve 5 PSI spring kit standard check valve 3 PSI cartridge kit replacement trigger kit

Includes Item # not illustrated 26, 28, 29, 30, 31, 32 22, 23, 24, 25, 26, 27, 28, 29, 30 31, 32, 33, 34 20, 21B, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 20, 21A, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 20, 21C, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 43, 44, 45, 46 2, 3, 4, 5 3, 4, 14, 15, 17, 35, 38, 43, 44 39B, 43 36, 37, 38, 39a, 40, 41, 42, 43 6, 7, 8, 9, 10, 11, 12, 13(2)

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Petroleum Replacements

Fuel Nozzles BL Ball Nozzles Bill of Materials Part # --use kit BL-RK4 use kit BL-RK4 or BL-RK10 use kit BL-RK4 or BL-RK10 use kit BL-RK4 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK10 use kit BL-RK10 BL062-2 use kit BL-RK10 111719 110902 use kit SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK5 use kit SWMF-RK4 use kit SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit BL-RK12 use kit BL-RK12 use kit BL-RK10 or BL-RK12 use kit BL-RK12 use kit BL-RK11 use kit BL-RK12 use kit BL-RK12 use kit BL005, BL-RK10, BL-RK11 or BL-RK12 use kit BL005, BL-RK10 or BL-RK12 use kit BL005 use kit BL005 use kit BL005 1143A 1125A 341703 BL007

Qty 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 3 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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Description body bronze guide shaft O-ring O-ring shaft lever lever compression spring shaft latch latch screw pin lever plate screw O-ring seal ball ball seat washer wave spring swivel body swivel inlet 1¼" NPT swivel inlet 1½" NPT swivel inlet 1½" BSPP screw lock washer thrust bearing thrust washer O-ring holder retaining ring font bearing rear bearing O-ring O-ring dust seal support washer support ring O-ring poppet stem O-ring compression spring (3 PSI) compression spring (5 PSI) bridge retaining ring washer O-ring O-ring swivel nut swivel adapter spout 1¼" spout 1½" spout adapter 1¼" NPT spout adapter 1½" NPT

Replacement Parts

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21A 21B 21C 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39A 39B 40 41 42 43 44 45 46 47A 47B 48A 48B


Petroleum Replacements

Fuel Nozzles BL Super Ball Nozzles

Replacement Parts

Petroleum

BL918, BL919 & BL920

Repair Kits Part # SWMF-RK1 SWMF-RK22 SWMF-RK32

Description inlet swivel grease nipple kit (optional) inlet swivel seal and wear kit complete inlet swivel rebuild kit

SWMF-RK42

2" FNPT replacement inlet swivel

SWMF-RK52

1½" FNPT replacement inlet swivel

BL-RK42 BL-RK102 BL-RK112 BL-RK122 BL-RK13

ball valve shaft seal kit complete ball nozzle seal kit optional check valve 5 PSI spring kit standard check valve 3 PSI cartridge kit replacement trigger kit

Includes Item # not illustrated 26, 28, 29, 30, 31, 32 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34 20, 21A, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 20, 21B, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 2, 3, 4, 5 3, 4, 14, 15, 17, 35, 38 35, 39B 35, 36, 37, 38, 39a, 40, 41 6, 7, 8, 9, 10, 11, 12, 13(2)

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Petroleum Replacements

Fuel Nozzles BL Super Ball Nozzles

Bill of Materials

28 29 30 31 32 33 34 35 36 37 38 39A/B 40 41 47A/47B 48A/48B

retaining ring front bearing rear bearing O-ring O-ring dust seal support washer support ring O-ring poppet stem O-ring compression spring bridge retaining ring spout spout adapter

Part # --use kit BL-RK42 use kit BL-RK42 or BL-RK102 (includes item 35) use kit BL-RK42 or BL-RK102 (includes item 35) use kit BL-RK42 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK102 use kit BL-RK102 112091 use kit BL-RK102 112092 112090 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK32 (includes items 22,23, 24, 25, 33, 34), SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit BL-RK122 use kit BL-RK122 use kit BL-RK102 (includes item 35) or BL-RK122 use kit BL-RK112 or BL-RK122 use kit BL-RK122 use kit BL-RK122 391137 (2") / 1125A (1½") 341780 (NPT) / 341781 (BSPP)

Qty 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 3 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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Petroleum

27

Description body bronze guide shaft O-ring O-ring shaft lever lever compression spring shaft latch latch screw pin lever plate screw O-ring seal ball ball seat washer wave spring swivel body swivel inlet screw lock washer thrust bearing thrust washer O-ring holder

Replacement Parts

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21A/B 22 23 24 25 26


Overfill Replacements

Fuel Tanker Overfill Detection

Replacement Parts

Overfill

FT208 - 39xP SeriesPlug-n-Play Monitors with Integrated Dual Sockets

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Overfill Replacements

Fuel Tanker Overfill Detection Plug-n-Play Monitors with Integrated Dual Sockets Quantity of Components Per Unit FT208-390PGSO

FT208-390PGST

FT208-390PGSTO

FT208-390PGT

FT208-390PP

FT208-390PPG

FT208-390PPGS

FT208-390PPGSO

FT208-390PPGST

FT208-390PPGSTO

FT208-390PPGT

FT208-391P

FT208-391PG

FT208-391PGS

FT208-391PGST

FT208-391PGT

FT208-391PP

FT208-391PPG

FT208-391PPGS

FT208-391PPGST

FT208-391PPGT

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 n/a n/a

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 4 4 4 1 1 1 1

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 4 4 4 1 1 1 1

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 n/a n/a

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 3 4 4 1 1 n/a n/a

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 3 4 4 1 1 1 1

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 n/a n/a

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 n/a n/a

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1

16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1

n/a 1

1

1

1

1

1

1

1

1

1

2 1 1 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1

2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1

2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 1 1

2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 1 1

2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 n/a 1 2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1

2 1 1 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1

2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1

1 n/a 1 2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1

2 1 1 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1

2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1

1 2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1

1 n/a 1 2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1

2 2 n/a 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1

2 2 n/a 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1

2 2 n/a 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 1 1

2 2 n/a 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 1 1

1 n/a 1 2 2 n/a 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1

2 2 n/a 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1

2 2 n/a 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1

2 2 n/a 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1

2 2 n/a 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1

2 2 n/a 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

1 1

1 n/a n/a n/a n/a 1 1 n/a n/a n/a n/a 1

1 1

1 n/a n/a n/a n/a 1 1 n/a n/a n/a n/a 1

1 1

1 n/a n/a 1 1 n/a n/a 1

1 1

1 n/a n/a 1 1 n/a n/a 1

Repair Kits Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068

Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact assembly for FT390/393 Optic 6 pin replacement contact assembly for FT390/393 Thermistor 10 pin replacement nose ring contact assembly, Thermistor 4J slot, 10 pin replacement nose ring contact assembly, Optic 3J slot, 6 pin replacement contact block attachment screws and washers (4 each)

Includes Item # 2, 3, 5, 6, 9 2, 3, 5, 6, 8 1, 7, 18, 21 1, 7, 18, 21 1, 7, 18, 19, 21 1, 7, 18, 20, 21 26, 27

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Overfill

48 49

stainless steel screw 10086 aluminum name plate - socket washer use kit FT320 or FT321 aluminum washer 2.500 x .0625 use kit FT320 or FT321 stainless steel spacer 10089 aluminum rivet .1875 use kit FT320 or FT321 stainless steel cable - socket 8" use kit FT320 or FT321 stainless steel screw - contact block 10094 vinyl dust cap - thermistor (green) use kit FT321 vinyl dust cap - optic (blue) use kit FT320 polypropylene pipe plug 10103 stainless steel screw 10110 stainless steel lock washer 10111 polyamide strain relief 10139 reset switch assy 10200A stainless steel ground bolt 10223 nut - ground bolt 1/2"-13 stainless steel 10224 stainless steel lock washer internal 10225 tooth plastic contact block - socket short 10254 stainless steel ring 4 J slots 10366SS-001 (was FT9044) stainless steel ring 3 J slots 10366SS-002 (was FT9043) stainless steel socket pin - short 10368SS (was FT9061) stainless steel bracket - ground bolt 10370SS T.I.M. module 10372 aluminum name plate - thermistor 10373AL aluminum name plate - optic 10374AL stainless steel lock washer 10375SS stainless steel screw 10376SS stainless steel washer 10382SS neoprene gasket 10432NP (was FT9045) acrylic bezel 10433PL stainless steel screw 10436SS stainless steel screw - sems 10437SS chrome mylar label 10438A programming board assembly 10459 (was FT9035) potted OBM 10465 fuse holder assembly 10596PLAC cork gasket - lid 10597CK aluminum faceplate 10598AL aluminum frame 10599AL aluminum housing 10600AL glass fuse .5 amp 10601 brass pressure switch 10602BR brass dot air brake swivel fitting 10603BR power wire Plug-N-Play 10612 OBM plug elbow assy (Plug-n-Play) 10616PLBN aluminum label - ground bolt 10621AL plastic black button insert BLACK BUTTON INSERT jumper cross connector 10196 acetal plug 10606AC-002

Replacement Parts

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Part #

FT208-390PGS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Description

FT208-390PG

Item #

FT208-390P

Bill of Materials


Overfill Replacements

Fuel Tanker Overfill Detection FT 208P Series Plug-n-Play Stand Alone Monitors

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Replacement Parts

Overfill

Bill of Materials Description polypropylene pipe plug polyamide strain relief jumper - cross connector reset switch assembly plastic fuse holder brass/glass fuse - 1/2 amp stainless steel lock washer aluminum box neoprene gasket acrylic bezel aluminum frame aluminum standoff (old style boxes) stainless steel screw stainless steel screw - stems chrome mylar label programming board assembly potted OBM OBM plug elbow assy (Plug-n-Play) power cable

Part # 10103 10139 10196 10200A 10356 10358 (was FT9039) 10375SS 10430AL 10432NP (was FT9045) 10433PL 10434AL 10435AL 10436SS 10437SS 10438A 10459 (was FT9035) 10465 10616PLBN 10639

FT208P 6 1 1 1 1 1 12 1 1 1 1 4 12 4 1 1 1 1 1

FT208PP 4 1 1 1 1 1 12 1 1 1 1 4 12 4 1 1 1 3 1

FT208PPC 3 2 1 1 1 1 12 1 1 1 1 n/a 12 4 1 1 1 3 n/a

Repair Kits Part # FT9036 FT9040

Description replacement lid, bezel, screws & lockwashers replacement checkmate housing with lid

Includes Item # 7, 9, 10, 11, 13 1, 7-14

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Overfill Replacements

Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT300P & FT301P

Part # FT320 FT321 FT310 FT310SS FT311 FT311SS FT9008 FT9009 FT9013 FT9020 FT9034 FT9046 FT9068

Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly face plate assembly - API optic ALH wear ring 6 pin 3 J Slots (US) face plate assembly - API optic SS GFL wear ring 6 pin 3 J Slots (US) face plate assembly - API Thermistor ALH wear ring 8 pin 4 J Slots (US) face plate assembly - API Thermistor SS GFL wear ring 8 pin 4 J Slots (US) replacement contact block for FT300 Optic replacement contact block for FT301 Thermistor replacement faceplate 4 J slot (without contact block or hardware) replacement socket pin, screw & crimp lug replacement 3 J slot (without contact block and hardware) replacement socket sontact pins and screws replacement contact block attachment screws and washers (4 each)

Includes Item # 6, 7, 9, 10, 14B 6, 7, 9, 10, 14A 2 - 16, 18 - 22 2 - 16, 18 - 22 2 - 22 2 - 22 2, 3, 5, 13 2, 3, 5, 13 4, 15B, 18A, 19-21 3, 5 4, 15A, 18B, 19-21 3, 5 19, 20

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Overfill

Replacement Parts

Repair Kits


Overfill Replacements

Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT300P & FT301P Bill of Materials Item # 1 2 3 4 5 6 7

aluminum washer 2.500 x .0625

8 9

stainless steel spacer aluminum rivet .1875

10

stainless steel cable - socket 8" stainless steel lock washer stainless steel screw stainless steel screw - contact block vinyl dust cap - thermistor (green) vinyl dust cap - optic (blue) aluminum name plate - FT300 aluminum name plate - FT301 assembly hardware nylon clamp assembly ALH wear ring - 4 J slots ALH wear ring - 3 J slots stainless steel wear ring - 4 J slots stainless steel wear ring - 3 J slots stainless steel lock washer stainless steel screw aluminum socket plate plastic black button insert wiring harness (Plug-n-Play) 20 ft. plastic clip

Part # FT300P FT301P 10031 (was FT9007) 1 1 10036PL 1 1 10037 6 8 10038 (was FT9032) 1 1 10086 6 8 Use cap kit FT320 or 1 1 FT321 Use cap kit FT320 or 1 1 FT321 10089 1 1 Use cap kit FT320 or 1 1 FT321 Use cap kit FT320 or 1 1 FT321 10092 2 2 10093 2 2 10094 1 1 Use cap kit FT321 n/a 1 Use cap kit FT320 1 n/a 10099 1 n/a 10100 n/a 1 10106 1 1 10264 n/a 1 10366HC-001 (was FT9042) n/a 1 10366HC-002 (was FT9041) 1 n/a 10366SS-001 (was FT9044) n/a n/a 10366SS-002 (was FT9043) n/a n/a 10375SS 4 4 10376SS 4 4 10431AL 1 1 BLACK BUTTON INSERT 6 6 10387P-20 1 1 10605PL 1 1

FT310 FT310SS FT311 FT311SS n/a n/a n/a n/a 1 1 1 1 6 6 8 8 1 1 1 1 6 6 8 8 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2 2 1 n/a 1 1 n/a 1 n/a n/a 1 n/a n/a 4 4 1 6 n/a n/a

2 2 1 n/a 1 1 n/a 1 n/a n/a n/a n/a 1 4 4 1 6 n/a n/a

2 2 1 1 n/a n/a 1 1 1 1 n/a n/a n/a 4 4 1 6 n/a n/a

2 2 1 1 n/a n/a 1 1 1 n/a n/a 1 n/a 4 4 1 6 n/a n/a

Replacement Parts

11 12 13 14A 14B 15A 15B 16 17 18A 18B 18C 18D 19 20 21 22 23 24

Overfill

Description aluminum housing plastic contact block stainless steel socket pin neoprene gasket stainless steel screw aluminum name plate - socket washer

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Overfill Replacements

Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT306P

Repair Kits

2

8 9 10 11 12 13 14 15

10031 (was FT9007) neoprene gasket 10038 (was FT9032) stainless steel lock washer 10092 stainless steel screw 10093 wire, assembly, socket 10095 polypropylene pipe plug 10103 J560 type socket 10119 (was FT9029) aluminum face plate 10120 neoprene gasket 10121 aluminum name plate - optic 10235 terminal pin 10123 stainless steel carriage bolt 10507SS stainless steel nut 10508SS wiring harness (Plug-n-Play) 20 ft. 10387P-20 plastic clip 10605PL

1

n/a

1

1

4 2 1 2

4 2 1 2

1

1

1 1 1 7 2 2 1 1

1 1 1 7 2 2 n/a n/a

Description

FT316 face plate assembly- Optic J560 socket

Includes Item # 2 - 13

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121

Overfill

3 4 5 6 7

aluminum housing

Part #

Part #

Replacement Parts

1

Description

FT208PPC

Item #

FT208P

Bill of Materials


Overfill Replacements

Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT390PG-20

Replacement Parts

Overfill

Bill of Materials

Repair Kits Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068

Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact block assembly for FT390/FT393 Optic 6 pin replacement contact block assembly for FT390/FT393 Thermistor 10 pin replacement nose ring,contact assembly, Thermistor 4J slot, 10 pin replacement nose ring,contact assembly, Optic 3J slot, 6 pin replacement contact block attachement screws and washers (4 each)

Includes Item # 2, 3, 5, 6, 9 2, 3, 5, 6, 8 1,7, 17, 23, 24 1,7, 17, 23, 24 1, 7, 17, 20, 23, 24 1, 7, 17, 21, 23, 24

Item # Description 1 stainless steel screw aluminum name plate - socket 2 washer 3 aluminum washer 2.500 x .0625 4 stainless steel spacer 5 aluminum rivet .1875 6 stainless steel cable - socket 8" stainless steel screw - contact 7 block 8 vinyl dust cap - green 9 vinyl dust cap - blue 10 polypropylene pipe plug 11 steel screw - plug 12 stainless steel screw stainless steel lock washer 13 1/4" 14 stainless steel ground bolt stainless steel nut - ground 15 bolt 1/2"-13 stainless steel lock washer 16 internal tooth plastic contact block - socket 17 short 18 aluminum box - dual socket aluminum faceplate - dual 19 socket stainless steel socket 20 thermistor 21 stainless steel socket - optic 22 cork gasket - lid stainless steel socket pin 23 short 24 vinyl label - socket contact stainless steel bracket 25 ground bolt aluminum name plate 26 thermistor 27 aluminum name plate - optic 28 stainless steel lock washer 29 stainless steel screw 30 stainless steel screw 31 stainless steel washer 32 wiring harness (Plug-n-Play) 20 ft. 33 plastic clip 34 aluminum label - ground bolt 35

plastic black button insert

Part # 10086

Qty 16

use kit FT320 or FT321

2

use kit FT320 or FT321 10089 use kit FT320 or FT321 use kit FT320 or FT321

2 2 2 2

10094

2

use kit FT321 use kit FT320 10103 10105 10110

1 1 2 3 6

10111

7

10223

1

10224

1

10225

1

10254

2

10364AL-001

1

10365AL

1

10366SS-001

1

10366SS-002 10367CK 10368SS (was FT9061) 10369VY

1 1 16 2

10370SS

1

10373AL

1

10374AL 10375SS 10376SS 10377SS 10382SS 10387P-20 10605PL 10621AL BLACK BUTTON INSERT

1 8 8 1 2 1 1 1 6

28, 29

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Overfill Replacements

Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT394P & FT395P Series

Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068

Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact block assembly for FT390/FT393 Optic 6 pin replacement contact block assembly for FT390/FT393 Thermistor 10 pin replacement nose ring contact assembly, Thermistor 4J slot, 10 pin replacement nose ring contact assembly, Optic 3J slot, 6 pin replacement contact block attachement screws and washers (4 each)

Includes Item # 2, 3, 5, 6, 10 2, 3, 5, 6, 9 1,8, 21, 24, 25 1,8, 21, 24, 25 1, 8, 21, 22, 24, 25 1,8, 21, 23, 24, 25 29, 30

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123

Overfill

Replacement Parts

Repair Kits


Overfill Replacements

Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT394P & FT395P Series

Replacement Parts

Overfill

Bill of Materials Item # Description Part # FT394P FT394VP FT394PG FT394VPG FT395PG-20 1 stainless steel screw 10086 16 16 16 16 16 2 aluminum name plate - socket washer 10087 2 2 2 2 2 3 aluminum washer 2.500 x .0625 use kit FT320 or FT321 2 2 2 2 2 4 stainless steel spacer use kit FT320 or FT321 2 2 2 2 2 5 aluminum rivet .1875 use kit FT320 or FT321 2 2 2 2 2 6 stainless steel cable - socket 8" use kit FT320 or FT321 2 2 2 2 2 7 stainless steel lock washer 10092 2 2 2 2 2 8 stainless steel screw - contact block 10094 2 2 2 2 2 9 vinyl dust cap - thermistor (green) use kit FT321 1 1 1 1 1 10 vinyl dust cap - optic (blue) use kit FT320 1 1 1 1 1 11 polypropylene pipe plug 10103 2 2 2 2 2 12 steel screw - plug 10105 4 4 4 4 4 13 stainless steel screw 10110 8 8 8 8 8 14 stainless steel lock washer - 1/4" 10111 9 9 9 9 9 15 J560 socket 10119 (was FT9029) 1 1 1 1 1 16 neoprene gasket, float socket 10121 2 2 2 2 2 17 polyamide strain relief 10139 1 1 1 1 1 18 stainless steel ground bolt 10223 n/a n/a 1 1 n/a 19 stainless steel nut - ground bolt 1/2"- 1310224 n/a n/a 1 1 n/a 20 stainless steel lock washer 10225 n/a n/a 1 1 n/a internal tooth 21 plastic contact block - socket short 10254 2 2 2 2 2 22 stainless steel wear ring - 4 J Slot 10366SS-001 (was FT9044) 1 1 1 1 2 23 stainless steel wear ring - 3 J Slot 10366SS-002 (was FT9043) 1 1 1 1 n/a 24 stainless steel socket pin - short 10368SS (was FT9061) 16 16 16 16 16 25 vinyl label - socket contact 10369VY 2 2 2 2 2 26 stainless steel bracket - ground bolt 10370SS 1 1 1 1 1 27 aluminum name plate - thermistor 10373AL 1 1 1 1 1 28 aluminum name plate - optic 10374AL 1 1 1 1 1 29 stainless steel lock washer 10375SS 8 8 8 8 8 30 stainless steel screw 10376SS 8 8 8 8 8 31 stainless steel screw 10377SS 1 1 1 1 1 32 stainless steel washer 10382SS 2 2 2 2 2 33 stainless steel nut 10508SS 2 2 2 2 2 34 aluminum box - 3 socket 10525AL 1 1 1 1 1 35 aluminum faceplate - three socket 10526AL 1 1 1 1 1 36 cork gasket - lid 10527CK 1 1 1 1 1 37 acetal spacer 10529AC 1 1 1 1 1 38 stainless steel carriage bolt 10530SS 2 2 2 2 2 39 aluminum name plate - optic (blue) 10558AL 1 1 1 1 1 40 aluminum label - ground bolt 10621AL n/a n/a 1 1 n/a 41 plastic black button insert BLACK BUTTON INSERT 6 6 6 6 6 42 wiring harness (Plug-n-Play) 20 ft. 10387P-20 1 1 1 1 1 43 plastic clip 10605PL 1 1 1 1 1

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Overfill Replacements

Fuel Tanker Overfill Detection Plug-n-Play Sensors FT151P Series, Overfill Sensor Housings

Bill of Materials Description Plug-n-Play probe stainless steel screw stainless steel lock washer - 1/4" Viton速 O-ring Buna O-ring steel locknut aluminum sensor housing aluminum sensor housing cap mylar label stainless steel screw with nylon insert Buna-N O-ring cord grip assembly rubber bushing Buna-N gasket

Qty 1 2 2 1 1 1 1 1 1 1 1 1 1 1

Repair Kits Part # FT150P FT150-12P FT150-18P FT9000P FT9001 FT9011

Description Replacement Plug-n-Play overfill detection probe. - 7" Replacement Plug-n-Play overfill detection probe. - 12" Replacement Plug-n-Play overfill detection probe. - 18" Complete replacement Plug-n-Play sensor housing (without probe) Sensor housing gasket & O-ring kit Sensor housing cap with screws & lock washers

Includes Item # 1 1 1 2-14 5, 6, 7, 13 2, 3, 8

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Overfill

Part # See repair kits 10110 10111 10125 (was FT9027) 10126 (was FT9049) 10128 (was FT9012) 10183-P&P 10185 10204 10212 10213 10248 10638 250-G-BU (was FT9026)

Replacement Parts

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14


Overfill Replacements

Fuel Tanker Overfill Detection Plug-n-Play Sensors FT152P Retain Sensor Housings

Replacement Parts

Overfill

Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11

Description polypropylene pipe plug aluminum retain sensor lid mylar label - retain sensor aluminum threaded collar stainless steel lock washer stainless steel screw nylon retain sensor housing aluminum back-up plate stainless steel screw aluminum cord grip assembly rubber bushing

Part # 10103 10134 10343 10347 (was FT9050) 10375SS 10376SS 10471NY-P&P 10476AL 10477SS 10248 10638

Qty 2 1 1 1 4 4 1 1 4 1 1

Repair Kits Part # FT9068

Description replacement contact block attachment screws and washers (4 each)

Includes Item # 5,6

Note: Probe is not replaceable, if probe needs replacing a complete FT152P needs to be ordered.

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Overfill Replacements

Fuel Tanker Overfill Detection FT101, FT151 & FT202 Series Overfill Sensor Housings Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13

Description polypropylene pipe plug probe stainless steel screw stainless steel lock washer - 1/4" Viton速 O-ring Buna O-ring

Part # Qty 10103 1 see repair kits 1 10110 2 10111 2 10125 (was FT9027) 1 10126 (was FT9049) 1 250-G-BU Buna-n gasket 1 (was FT9026) steel lock nut 10128 (was FT9012) 1 aluminum sensor housing 10183 (was FT9033) 1 aluminum sensor housing cap 10185 1 mylar label - overfill sensor 10203 1 stainless steel screw with nylon insert 10212 1 Buna-N O-ring 10213 1

Repair Kits Part # FT100 FT100-12 FT100-18 FT150 FT150-12 FT150-18 FT201 FT201-12

FT9000 FT9002 FT9011

2 2 2 2 2 2 2 2 2 1, 3 -13 5-7, 13 1, 3-8, 12, 13 3, 4, 10

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Overfill

FT9001

Replacement 5 wire overfill detection probe. -7" Replacement 5 wire overfill detection probe. -12" Replacement 5 wire overfill detection probe. -18" Replacement black & white 2 wire overfill detection probe. - 7" Replacement black & white 2 wire overfill detection probe. - 12" Replacement black & white 2 wire overfill detection probe. - 18" Replacement red & black 2 wire overfill detection probe. - 7" Replacement red & black 2 wire overfill detection probe. - 12" Replacement red & black 2 wire overfill detection probe. - 18" Complete replacement sensor housing (without probe) Sensor housing gasket & O-ring kit Sensor housing gasket, O-ring & hardware kit Sensor housing cap with screws & lock washers

Includes Item #

Replacement Parts

FT201-18

Description


Overfill Replacements

Fuel Tanker Overfill Detection FT152 & FT206 Retain Sensor Housings Bill of Materials Item # Description 1 polypropylene pipe plug 2 aluminum retain sensor lid 3 mylar label - retain sensor 4

aluminum threaded collar

5 6 7 8 9

stainless steel lockwasher stainless steel screw nylon retain sensor housing aluminum back-up plate stainless steel screw

Part # 10103 10134 10343 10347 (was FT9050) 10375SS 10376SS 10471NY 10476AL 10477SS

Qty 2 1 1 1 4 4 1 1 4

Repair Kits Part # FT9055 FT9068

Description replacement hardware kit replacement contact block attachment screws and washers (4 each)

Includes Item # 2, 3 5, 6

Note: probe is not replaceable.

FT191S Overfill Sensor Housing Bill of Materials

Replacement Parts

Overfill

Item # 1 2 3 4 5 6

Description 3" stainless steel NPSM housing aluminum housing lid Buna-N O-ring stainless steel screw stainless steel lock washer PTFE gasket

Part # 10540SS 10541AL 10542BN 10554SS 40099SS 40190TF

Qty 1 1 1 4 4 1

Stainless Steel Probes Part #

Description 5 wire overfill detection, 316 stainless steel probe FT100S only 7" black & white 2 wire overfill detection, 316 stainless FT150S steel probe only 7"

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 128

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Dixon Bayco 2013


Overfill Replacements

Fuel Tanker Overfill Detection FT102/FT103 5 Wire, API Optic On-Board Monitor

Bill of Materials Part # 10077 10079 10086 10103 10110 10111 10131 (was FT9053) 10136 10142 (was FT9005) 10207 10356 10357 (was FT9039) 10470AL

FT102 1 n/a 4 n/a 6 6 1 n/a 1 5 1 1 1

FT103 1 1 4 5 6 6 1 1 1 5 1 1 1

Repair Kits Part # FT9003 FT9004 FT9030

Description replacement monitor housing replacement monitor hardware kit replacement fuse holder with 1/4 amp fuse

Includes Item # 3-10, 13 5, 6, 7, 9, 13 11, 12

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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Overfill

Description 5 wire onboard monitor assembly chrome mylar label stainless steel screw polypropylene pipe plug stainless steel screw stainless steel lockwasher - 1/4" neoprene gasket aluminum onboard monitor housing acrylic bezel PVC L.E.D. cover plastic fuse holder brass/glass fuse - 1/4 amp aluminum frame lid

Replacement Parts

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13


Overfill Replacements

Fuel Tanker Overfill Detection FT203/FT204 Series R/OM Type Red & Black 2 Wire, Onboard Monitor

Replacement Parts

Overfill

Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Description chrome mylar label stainless steel screw polypropylene pipe plug stainless steel screw stainless steel lock washer - 1/4" neoprene gasket aluminum onboard monitor housing acrylic bezel jumper - cross connector reset switch assembly plastic fuse holder brass/glass fuse - 1/2 amp programming board assembly OBM assy potted aluminum frame lid bezel for Civacon 3250 & 3252 boxes neoprene gasket for 10520PL

Part # 10078 10086 10103 10110 10111 10131 (was FT9053) 10136 10143 (was FT9006) 10196 10200A 10356 10358 (was FT9039) 10459 (was FT9035) 10460 10470AL (was FT9054) 10520PL 10521NP (was FT9065)

FT203P n/a 4 n/a 6 6 1 n/a 1 1 n/a 1 1 1 1 1 n/a n/a

FT203SPEC n/a 4 n/a 8 8 n/a n/a n/a 1 n/a 1 1 1 1 n/a 1 1

FT204P 1 4 3 6 6 1 1 1 1 1 1 1 1 1 1 n/a n/a

Repair Kits Part # FT9003 FT9004 FT9031 FT9059 FT9064

Description replacement monitor housing replacement monitor hardware kit replacement fuse holder with 1/2 amp fuse replacement faceplate and bezel for FT204P replacement gasket adn bezel for FT203 SPEC

Includes Item # 2-8, 15 4-6, 8, 15 11, 12 4, 5, 6, 8, 15 16, 17

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 130

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Overfill Replacements

Fuel Tanker Overfill Detection FT207/FT208 Series Checkmate Black & White 2 Wire, Programmable Onboard Monitor

Bill of Materials Part # 10103 10196 10200A 10356 10358 (was FT9039) 10375SS 10430AL 10432NP (was FT9045) 10433PL (was FT9036) 10434AL 10435AL 10436SS 10437SS 10438A 10459 (was FT9035) 10465

FT207 n/a 1 n/a 1 1 12 n/a 1 1 1 n/a 12 4 n/a 1 1

FT208 5 1 1 1 5 12 1 1 1 1 4 12 4 1 1 1

Repair Kits Part # FT9031 FT9036 FT9040

Description replacement fuse holder with 1/2 amp fuse replacement lid, bezel, screws & lockwashers replacement Checkmate housing with lid

Includes Item # 11, 12 6, 8, 9, 10, 12 1, 6-13

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

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Overfill

Description polypropylene pipe plug jumper - cross connector reset switch assembly plastic fuse holder brass/glass fuse - 1/2 amp stainless steel lock washer aluminum box neoprene gasket acrylic bezel aluminum frame aluminum standoff (Only used in older units) stainless steel screw stainless steel screw - stems chrome mylar label programming board assembly potted OBM

Replacement Parts

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16


Overfill Replacements

Fuel Tanker Overfill Detection Single J560 Sockets

FT312

FT315

FT316

aluminum housing neoprene gasket stainless steel lock washer stainless steel screw wire, assembly, socket polypropylene pipe plug J560 type socket aluminum face plate neoprene gasket aluminum name plate - float aluminum name plate - optic aluminum name plate - thermistor terminal pin stainless steel carriage bolt stainless steel nut nylon clamp assembly

Part #

FT306

1 2 3 4 5 6 7 8 9 10A 10B 10C 11 12 13 14

Description

FT305

Replacement Parts

Overfill

Item #

FT302

Bill of Materials

10031 (was FT9007) 10038 (was FT9032) 10092 10093 10095 10103 10119 (was FT9029) 10120 10121 10122 10235 10244 10123 10507SS 10508SS 10264

1 1 4 2 1 2 1 1 1 1 n/a n/a 7 2 2 n/a

1 1 4 2 1 2 1 1 1 n/a n/a 1 7 2 2 1

1 1 4 2 1 2 1 1 1 n/a 1 n/a 7 2 2 n/a

n/a 1 4 2 1 2 1 1 1 n/a n/a n/a 7 2 2 n/a

n/a 1 4 2 1 2 1 1 1 n/a 1 n/a 7 2 2 1

n/a 1 4 2 1 2 1 1 1 n/a 1 n/a 7 2 2 n/a

Repair Kits Part # FT312 FT315 FT316

Description face plate assembly- API float J560 socket face plate assembly- Thermistor J560 socket face plate assembly- Optic J560 socket

Includes Item # 2 - 14 2 - 14 2 - 14

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Overfill Replacements

Fuel Tanker Overfill Detection FT30x Series Single J Slot Sockets

Dixon Bayco 2013

800.355.1991

133

Overfill

Replacement Parts

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu


Overfill Replacements

Fuel Tanker Overfill Detection

1 2 3 4 5 6 7 8 9 10 11 12 13 14A 14B 15A 15B 15C 15D 15E 16 17 18A

Description aluminum housing plastic contact block stainless steel socket pin neoprene gasket stainless steel screw

10031 (was FT9007) 10036PL 10037 10038 (was FT9032) 10086 Use cap kit aluminum name plate - socket washer FT320 or FT321 Use cap kit aluminum washer 2.500 x .0625 FT320 or FT321 stainless steel spacer 10089 Use cap kit aluminum rivet .1875 FT320 or FT321 Use cap kit stainless steel cable - socket 8" FT320 or FT321 stainless steel lock washer 10092 stainless steel screw 10093 stainless steel screw - contact block 10094 vinyl dust cap - thermistor (green) Use cap kit FT321 vinyl dust cap - optic (blue) Use cap kit FT320 aluminum name plate - FT300 10099 aluminum name plate - FT301 10100 aluminum name plate - FT303 10228 aluminum name plate - FT304 10101 aluminum name plate - FT307 10283 assembly hardware 10106 nylon clamp assembly 10264 10366HC-001 ALH wear ring - 4 J slots (was FT9042)

18B ALH wear ring - 3 J slots 18C stainless steel wear ring - 4 J slots

Replacement Parts

18D stainless steel wear ring - 3 J slots

Overfill

Part #

19 20 21

stainless steel lock washer stainless steel screw aluminum socket plate

22

plastic black button insert

10366HC-002

1 1 6 1 6

1 1 6 1 6

1 1 8 1 8

1 1 8 1 8

1 1 6 1 6

1 1 6 1 6

1 1 10 1 10

1 1 10 1 10

1 1 6 1 6

1 1 6 1 6

FT317SS

Item #

FT300 FT300SS FT301 FT301SS FT303 FT303SS FT304 FT304SS FT307 FT307SS FT310 FT310SS FT311 FT311SS FT313 FT313SS FT314 FT314SS FT317

FT30x Series Single J Slot Sockets

Bill of Materials

n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 1 1 1 1 1 1 1 1 1 1 6 6 8 8 6 6 10 10 6 6 1 1 1 1 1 1 1 1 1 1 6 6 8 8 6 6 10 10 6 6

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 n/a 1 1 n/a n/a n/a n/a 1 n/a

2 2 1 n/a 1 1 n/a n/a n/a n/a 1 n/a

2 2 1 1 n/a n/a 1 n/a n/a n/a 1 1

2 2 1 1 n/a n/a 1 n/a n/a n/a 1 1

2 2 1 n/a 1 n/a n/a 1 n/a n/a 1 n/a

2 2 1 n/a 1 n/a n/a 1 n/a n/a 1 n/a

2 2 1 1 n/a n/a n/a n/a 1 n/a 1 1

2 2 1 1 n/a n/a n/a n/a 1 n/a 1 1

2 2 1 n/a 1 n/a n/a n/a n/a 1 1 n/a

2 2 1 n/a 1 n/a n/a n/a n/a 1 1 n/a

2 2 1 n/a 1 1 n/a n/a n/a n/a 1 n/a

2 2 1 n/a 1 1 n/a n/a n/a n/a 1 n/a

2 2 1 1 n/a n/a 1 n/a n/a n/a 1 1

2 2 1 1 n/a n/a 1 n/a n/a n/a 1 1

2 2 1 n/a 1 n/a n/a 1 n/a n/a 1 n/a

2 2 1 n/a 1 n/a n/a 1 n/a n/a 1 n/a

2 2 1 1 n/a n/a n/a n/a 1 n/a 1 1

2 2 1 1 n/a n/a n/a n/a 1 n/a 1 1

2 2 1 n/a 1 n/a n/a n/a n/a 1 1 n/a

2 2 1 n/a 1 n/a n/a n/a n/a 1 1 n/a

n/a n/a 1 n/a 1 n/a 1 n/a 1 n/a n/a n/a 1 n/a 1 n/a 1 n/a 1 n/a 1 n/a n/a n/a n/a n/a n/a n/a n/a n/a 1 n/a n/a n/a n/a n/a n/a n/a n/a n/a

(was FT9041)

10366SS-001

n/a n/a n/a 1 n/a 1 n/a 1 n/a 1 n/a n/a n/a 1 n/a 1 n/a 1 n/a 1

(was FT9043)

10366SS-002

n/a 1 n/a n/a n/a n/a n/a n/a n/a n/a n/a 1 n/a n/a n/a n/a n/a n/a n/a n/a

(was FT9044)

10375SS 10376SS 10431AL BLACK BUTTON INSERT

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

Repair Kits Part # FT320 FT321 FT310 FT310SS FT311 FT311SS FT313 FT313SS FT314 FT314SS FT317 FT317SS FT9008 FT9009 FT9010 FT9013 FT9020 FT9034 FT9046 FT9068 134

Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly face plate assembly - API optic ALH wear ring 6 pin 3 J Slots (US) face plate assembly - API optic SS GFL wear ring 6 pin 3 J Slots (US) face plate assembly - API Thermistor ALH wear ring 8 pin 4 J Slots (US) face plate assembly - API Thermistor SS GFL wear ring 8 pin 4 J Slots (US) face plate assembly - optic ALH wear ring 6 pin 4 J Slots (US) face plate assembly - optic SS GFL wear ring 6 pin 4 J Slots (US) face plate assembly - Thermistor ALH wear ring 10 pin 4 J Slots (Canada) face plate assembly - Thermistor SS GFL wear ring 10 pin 4 J Slots (Canada) face plate assembly - optic ALH wear ring 6 pin 4 J Slots (Canada) face plate assembly - optic SS GFL wear ring 6 pin 4 J Slots (Canada) replacement contact block for FT300 Optic replacement contact block for FT301 Thermistor replacement contact block for FT304 10 pin Thermistor replacement faceplate 4 J slot (no contact block or hardware) replacement socket pin, screw & crimp lug replacement faceplate 3 J slot, (without contact block and hardware) replacement socket contact pins, and screws replacement contact block attachement screws and washers (4 each) 800.355.1991

Includes Item # 6, 7, 9, 10, 14B 6, 7, 9, 10, 14A 2 - 16, 18 - 22 2 - 16, 18 - 22 2 - 22 2 - 22 2 - 16, 18 - 22 2 - 16, 18 - 22 2 - 22 2 - 22 2 - 16, 18 - 22 2 - 16, 18 - 22 2, 3, 5,13 2, 3, 5,13 2, 3, 5,13 4,15B,18A,1921 3, 5 4, 15A,18B, 1921 3, 5 19, 20 Dixon Bayco 2013


Overfill Replacements

Fuel Tanker Overfill Detection FT390/FT391 Series EZ-Cept Double Sockets

Dixon Bayco 2013

800.355.1991

135

Overfill

Replacement Parts

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu


Overfill Replacements

Fuel Tanker Overfill Detection

FT390G-20

FT390-20

16 2 2 2 2 2 2 1 1 2 3 6 6 1 n/a n/a n/a 2 1 1 1 1 1 16 2 1 n/a 1 1 8 8 2 n/a 6 n/a 1 1

16 16 16 16 16 16 16 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 1 1 1 1 1 1 1 1 1 n/a n/a 1 n/a n/a 1 1 n/a n/a 1 n/a n/a 1 1 n/a n/a 1 n/a n/a 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 n/a n/a 1 1 1 1 1 2 2 1 1 1 1 1 1 1 16 16 16 16 16 16 16 2 2 2 2 2 2 2 1 1 1 1 1 1 1 n/a 1 1 n/a n/a n/a n/a 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 8 8 8 8 8 8 8 8 8 8 2 2 2 2 2 2 2 1 1 n/a n/a 1 n/a n/a 6 6 6 6 6 6 6 n/a 1 1 n/a n/a n/a n/a 1 n/a n/a 1 1 1 1 1 1 1 1 1 1 1

20 ft cable, factory wired to sockets

10387-20

n/a n/a n/a n/a n/a

1

1

FT391V

16 2 2 2 2 2 2 1 1 2 3 6 6 1 n/a n/a n/a 2 1 1 1 1 1 16 2 1 n/a 1 1 8 8 2 n/a 6 n/a 1 1

Part #

FT391

10086 use kit FT320 or FT321 use kit FT320 or FT321 10089 use kit FT320 or FT321 use kit FT320 or FT321 10094 use kit FT321 use kit FT320 10103 10105 10110 10111 10139 10223 10224 10225 10254 10364AL-001 10365AL 10366SS-002 10366SS-001 10367CK 10368SS (was FT9061) 10369VY 10370SS 10372 10373AL 10374AL 10375SS 10376SS 10382SS 10621AL BLACK BUTTON INSERT 10110 10377SS 10111

Description

FT390T

FT390G

Replacement Parts

Overfill

FT390GT

FT390V

stainless steel screw aluminum name plate - socket washer aluminum washer 2.500 x .0625 stainless steel spacer aluminum rivet .1875 stainless steel cable - socket 8" stainless steel screw - contact block vinyl dust cap - thermistor (green) vinyl dust cap - optic (blue) polypropylene pipe plug steel screw - plug stainless steel screw stainless steel lock washer - 1/4" polyamide strain relief stainless steel ground bolt stainless steel nut - ground bolt 1/2"-13 stainless steel lock washer internal tooth plastic contact block - socket short aluminum box - dual socket aluminum faceplate - dual socket stainless steel wear ring - 3 J Slot stainless steel wear ring - 3 J Slot stainless steel wear ring - 4 J Slot stainless steel socket pin - short vinyl label - socket contact stainless steel bracket - ground bolt T.I.M. Module aluminum name plate - thermistor aluminum name plate - optic stainless steel lock washer stainless steel screw stainless steel washer ground bolt label plastic black button insert stainless steel screw stainless steel screw stainless steel lock washer - 1/4"

Item #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35A 35B 36 not illustrated

FT390/FT391 Series EZ-Cept Double Sockets

FT390

Bill of Materials

n/a n/a

Repair Kits Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068

Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact block assembly for FT390/FT393 Optic 6 pin replacement contact block assembly for FT390/FT393 Thermistor 10 pin replacement nose ring,contact assembly, Thermistor 4J slot, 10 pin replacement nose ring,contact assembly, Optic 3J slot, 6 pin replacement contact block attachement screws and washers (4 each)

Includes Item # 2, 3, 5, 6, 9 2, 3, 5, 6, 8 1,7, 18, 24, 25 1,7, 18, 24, 25 1, 7, 18, 22, 24, 25 1, 7, 18, 21, 24, 25 30, 31

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 136

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Dixon Bayco 2013


Overfill Replacements

Fuel Tanker Overfill Detection FT393/394/395 Series EZ-Cept Triple Sockets

Dixon Bayco 2013

800.355.1991

137

Overfill

Replacement Parts

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu


Overfill Replacements

Fuel Tanker Overfill Detection

Item #

Description

Part #

FT394

FT394G

FT394V-G

FT395

FT395V

FT395G

FT395V-G

FT393/394/395 Series EZ-Cept Triple Sockets

FT393

Replacement Parts

Overfill

Bill of Materials

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39A 39B 40 41

stainless steel screw aluminum name plate - socket washer aluminum washer 2.500 x .0625 stainless steel spacer aluminum rivet .1875 stainless steel cable - socket 8" stainless steel lock washer stainless steel screw - contact block vinyl dust cap - thermistor (green) vinyl dust cap - optic (blue) polypropylene pipe plug steel screw - plug stainless steel screw stainless steel lock washer - 1/4" J560 socket neoprene gasket, float socket polyamide strain relief stainless steel ground bolt stainless steel nut - ground bolt 1/2"- 13 stainless steel lock washer internal tooth plastic contact block - socket short stainless steel wear ring - 4 J Slot stainless steel wear ring - 3 J Slot stainless steel socket pin - short vinyl label - socket contact stainless steel bracket - ground bolt aluminum name plate - thermistor aluminum name plate - optic stainless steel lock washer stainless steel screw stainless steel screw stainless steel washer stainless steel nut aluminum box - 3 socket aluminum faceplate - three socket cork gasket - lid acetal spacer stainless steel carriage bolt aluminum name plate - optic (blue) aluminum name plate - float (red) aluminum label - ground bolt plastic black button insert

10086 10087 use kit FT320 or FT321 use kit FT320 or FT321 use kit FT320 or FT321 use kit FT320 or FT321 10092 10094 use kit FT321 use kit FT320 10103 10105 10110 10111 10119 (was FT9029) 10121 10139 10223 10224 10225 10254 10366SS-001 (was FT9044) 10366SS-002 (was FT9043) 10368SS (was FT9061) 10369VY 10370SS 10373AL 10374AL 10375SS 10376SS 10377SS 10382SS 10508SS 10525AL 10526AL 10527CK 10529AC 10530SS 10558AL 10531AL 10621AL BLACK BUTTON INSERT

16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 n/a n/a n/a 2 1 1 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 n/a 1 n/a 6

16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 n/a n/a n/a 2 1 1 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a n/a 6

16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 1 1 1 2 1 1 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a 1 6

16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 1 1 1 2 1 1 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a 1 6

16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 n/a n/a n/a 2 2 n/a 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a n/a 6

16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 n/a n/a n/a 2 2 n/a 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a n/a 6

16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 1 1 1 2 2 n/a 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a 1 6

16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 1 1 1 2 2 n/a 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a 1 6

Repair Kits Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068

Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact block assembly for FT390/FT393 Optic 6 pin replacement contact block assembly for FT390/FT393 Thermistor 10 pin replacement nose ring,contact assembly, Thermistor 4J slot, 10 pin replacement nose ring,contact assembly, Optic 3J slot, 6 pin replacement contact block attachement screws and washers (4 each)

Includes Item # 2, 3, 5, 6, 9 2, 3, 5, 6, 10 1,8, 21, 24, 25 1,8, 21, 24, 25 1, 8, 21, 22, 24, 25 1, 8, 21, 22, 24, 25 29, 30

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 138

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Dixon Bayco 2013


Overfill Replacements

Fuel Tanker Overfill Detection FT450 Ground Bolt

Description locking spade terminal pin stainless steel ground bolt stainless steel nut - ground bolt 1/2"-13 stainless steel lock washer internal tooth strain relief 1/2" NPT aluminum label - ground bolt

Part # 10102 10123 10223 10224 10225 10229 10562

Qty 1 1 1 1 1 1 1

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013

800.355.1991

139

Overfill

Item # 1 2 3 4 5 6 7

Replacement Parts

Bill of Materials


Overfill Replacements

Fuel Tanker Overfill Detection Rack Cords

FT620S

10718SS BLACK BUTTON INSERT 10717SS 10523NY-004 10523NY-003 10250 10259 10259-C 10259-S 10259-CS 10290 10290-S 10550SS 10253 10260 10252 10524PL-001 10718PLUG SINGLE1518R 10715NP 10716ST 10249

FT620

bayonet stud plastic black pin insert stainless screw green "thermistor" glass reinforced nylon plug body blue "optic" glass reinforced nylon plug body stainless, cable bend restrictor spring thermistor cable assembly 30' coilded (US) thermistor cable assembly 30' coilded (Canada) thermistor cable assembly 20' straight (US) thermistor cable assembly 20' straight (Canada) optic cable assembly 30' coilded (US) optic cable assembly 30' straight (US) plug pin stainless plug spring set screw retaining ring long plastic contact block aluminum bayonet pin plug stainless double ear pinch on clamp cord grip bushing cord grip washer aluminum strain relief nut

FT600SC

Part #

FT600S

1 2 3 4A 4B 5 6A 6B 6C 6D 6E 6F 7 8 9 10 11 12 13 14 15 16

Description

FT600C

Replacement Parts

Overfill

Item #

FT600

Bill of Materials

2 3 1 1 n/a 1 1 n/a n/a n/a n/a n/a 8 8 8 8 1 2 1 1 1 1

4 1 1 1 n/a 1 n/a 1 n/a n/a n/a n/a 10 10 10 10 1 4 1 1 1 1

2 3 1 1 n/a 1 n/a n/a 1 n/a n/a n/a 8 8 8 8 1 2 1 1 1 1

4 1 1 1 n/a 1 n/a n/a n/a 1 n/a n/a 10 10 10 10 1 4 1 1 1 1

3 5 5 n/a 1 1 n/a n/a n/a n/a 1 n/a 6 6 6 6 1 n/a 1 1 1 1

3 5 1 n/a 1 1 n/a n/a n/a n/a n/a 1 6 6 6 6 1 n/a 1 1 1 1

Repair Kits Part # FT601 FT601-10 FT621

Description Replacement thermistor plug assembly, 8 pin 4 J slot (US) Replacement thermistor plug assembly, 10 pin 4 J slot (Canada) Replacement optic plug assembly, 6 pin 3 J slot (US)

Includes Item # 1-4A,5,7-11,14-16 1-4A,5,7-11,14-16 1-4B,5,7-11,14-16

Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 140

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Description Index A

Breakaways 31

C

Dixon Bayco 2013

E Elbows 2, 3, 4, 10, 11, 12, 13, 15 6200 and 6500 Series 10 Dual Point 15 Fuel Delivery 10–15 Height Extensions 12 Inlets 11 Side Seal 11 Single Point Coaxial 13 Vapor Recovery 13–15

F Flanges 3, 8, 9, 16, 17, 21 150# Adapter 21 Cam and Groove 8 Gaskets 9 Reducer 9

800.355.1991

141

Description Index

Cables and Strain Reliefs 50 Cam and Groove 8, 20, 22, 23 Caps 2, 3, 7, 14, 16, 18, 32 Automatic Pressure/Vacuum Relief 32 In-Ground Tank 14 Locking Fill 3 Orange Vapor 16 Tanker Pipe 18

Drop Adapters 3, 7 Dry Disconnects 20–24 Adapters 20–21 Bayonet Style 24 Cam and Groove Style 20–23 Couplers 22–24 Handle Locking Kits 23 Dust Caps 7

Replacement Parts

B

D

FloTech Overfill Products

Adapters 2, 3, 4, 7, 12, 14, 16, 20, 21, 24 Bayonet Style 24 Dry Disconnects 20–21, 24 Female NPS Vapor 21 In-Ground Tank 14 Jump Size Female NPT 21 Side Seal to Top Seal 12 Tank Cabinet "Dummy" Weld-on 12 API 2, 3, 4, 6, 7, 9, 25, 34, 37, 45, 46, 48, 49, 50, 51, 52, 56, 57, 58, 60 Compatible Loading Rack Cords 52 Couplers 25 Drop Adapters 7 Dust Caps 7 Gaskets 9 Optic Cord Assemblies 52 Thermistor Cord Assemblies 52 Valves 6

Vent 32 Checkmate Event Data Recorder 51 Clamps 26 Groove 26 Competitor Cross Reference Chart 1, 56, 57, 58, 59 Couplers 2, 20, 22, 23, 24, 25 Bayonet Style 24 Female NPT Swivel 22 Greaseless Female NPT 22 Couplings 4, 16, 20, 22, 23, 24 Bayonet Style 24 Dry Disconnects 20–24 Vapor Hose 16

Bayco Petroleum Products

Description Index


Bayco Petroleum Products FloTech Overfill Products Replacement Parts Description Index

Description Index

Sight Flow Indicators 7 TTMA 3, 4, 6, 7, 8, 9, 16, 17, 25 FloTech 3, 4, 33–57 API Optic 5 Wire 1, 45, 46 Onboard Monitor 46 Overfill Sensors 46 Replacement Probes 46 Checkmate Overfill/Retain 35, 36, 37, 38, 39, 40, 41, 50 Monitor 41 Overfill Sensors 41 Replacement Probes 41 Retain Sensors 41 Checkmate Overfill/Retain Plug-n-Play System 35–41 Replacement Probes 38 Retain Sensors 38 Wiring Harnesses 39 FT151RL ROM Link 53 Replacement Sensor 53 Monitors 1, 35, 36, 37, 39, 41, 43, 46, 56 R/OM Type Overfill 1, 42, 43, 44 Monitor 43 Overfill Sensors 43 Retain Sensors 43 R/OM Type Overfill/Retain 1, 42, 44 Overfill Sensors 44 Replacement Probes 44 Retain Sensors 44 Fuel Compatibility Chart 4 Fuel Delivery 10–15 6200 and 6500 Series 10 Coaxial Elbow-Replacement Fuel Inlets & Vapor Outlets 12 Connectors 11 Elbow Inlets 11 Elbows 10, 11 Side Seal 11, 12 Single Point Coaxial 13 Straight Drop 11 Tank Cabinet "Dummy" Weld-on 12 Top Seal 12

142

Fuel Tanker 1, 6, 7, 8, 9, 18, 19, 26, 34–59 Hose Tube Doors 18 Ladder Step 2, 18 Fuel Tanker Loading and Unloading 6, 7 Fuel Tanker Overfill Detection 1, 34–59 Fuel Vapor Recovery 16, 17

G Gaskets 3, 4, 9, 26 Grounding Balls 1, 18, 50 Grounding Bolt 50

H Hose Tube Doors

18

I In-Ground Tank Adapters

14

L Ladder Step

2, 18

M Monitors 1, 35, 36, 37, 39, 41, 43, 46, 56

N Nozzles 27–31 Aircraft Over Wing 31 Ball 29 Quick Fill Swivel Nuts 29 Replacement Spouts 29 Big Mouth™ Diesel 27 Breakaways 31 Farm and Consumer 27 Fueler 100™ Automatic Diesel 28 Fuel Master™ Diesel 27 Pressure 28 Replacement Spouts 28 Spouts 28, 29, 30 Standard- Low Pressure/Gravity Utility 30 Replacement Spouts 30 Swivels 31

800.355.1991

Dixon Bayco 2013


O Optic System Tester Overfill Detection

51 33–59

P Plug-n-Play System 35, 36, 37, 38, 39 Probes 1, 34, 38, 41, 43, 44, 46, 47, 53

R

143

Description Index

800.355.1991

Replacement Parts

Dixon Bayco 2013

FloTech Overfill Products

Recommendations 5 Bottom Loading, Gasket and Seal 5 Replacement Parts 4" Vapor Cap 80 5 Wire, API Optic On-Board Monitor 130 500AV and 525AV Angle Valves 112 4500 Series 2 Piece Gravity Drop Adapters 69 4500 Series Drop Adapter Outlets 69 4530 and 4540 Series Gravity Drop Adapter 68 4530SG and 4540SG (with Sight Glass) Gravity Drop Adapters 68 5000-24 API Dust Cap 67 5000-25 API Dust Cap 67 5000AIR Series 86 5000AI Series 87 5000AIV Series 87 5200-SFI Series, Sight Glass 70 5204 Series, API Bottom Load Valves 65–66 5205 API Dust Cap 67 6000AS Series Side Seal Elbow 75 6000-SSA Series 4" Side Seal Adapter 75 6303 and 6304 Series Straight Drop 73 6400 Series Co-axial Drop Elbow 74 Automatic Shut-off Bulk Delivery Nozzles 110 Aviation Nozzles 109 BA/BS/BSS Series Bayonet Style Dry Disconnect 106–107 BL Ball Nozzles 113–114 BL Super Ball Nozzles 115–116 Bottom Unit, for "D" Handle Elbows 71 Bottom Unit, for Side Lever Elbows 72 Bulk Delivery Nozzles 108

“Checkmate” Black & White 2 Wire 132 D2C Cam and Groove Actuator Style Dry Disconnect 102 DBA Cam and Groove Dry Disconnect 88–89 DBAF Cam and Groove Dry Disconnect 91 DBC Cam and Groove Dry Disconnect 92–99 DBS 90° Swivel Cam and Groove Dry Disconnect 100–101 DBVA Cam and Groove Dry Disconnect 90 Drop Elbow Inlets 70 Dry Disconnect Bayonet Style Adapter 103 Dry Disconnect Bayonet Style Coupler 104–105 EZ-Cept Double Sockets 136–137 EZ-Cept Triple Sockets 138–139 FT450 Ground Bolt 140 Gravity Nozzle 111 Hose Shank and Check Valve Swivels 112 Overfill Sensor Housings 128–129 Plug-n-Play 117–127 Rack Cords 141 Retain Sensor Housings 129 R/OM Type Red & Black 2 Wire, Onboard Monitor 131 SA4050AL Cap 80 Single J560 Sockets 133 Single J Slot Sockets 134–135 SWMF125, SWMF150 and SWMF200 Swivels 112 TDF Series Tube Doors 86 TL4070BZ Series Bronze Cap 80 Top "D" Handle Elbow 71 Top Side Lever Elbow 72–73 Utility Nozzle 111 VR3100 Series 3" Vapor Hose Valve 81 VR4000 Series 4" Vapor Hose Valve 81 VR4030CS-AL Vapor Hose Coupler 83 VR4030CS-NP Vapor Hose Coupler 83 VR4050PL Series 4" Nylon Vapor Cap 80 VR4086 Series Vapor Adapter 82 VR4100F Series Vapor Hose Valve 82 VR4100 Series 4" Vapor Hose Valve 81 VR6000NP Series Vapor Elbows 79 VR6030SQ Series 84

Bayco Petroleum Products

Description Index


Bayco Petroleum Products

Description Index

VR6035Q Series 84 VR6100 Series Vapor Elbows 76 VR6200 Series Vapor Elbows 77 VR6500 Series Vapor Elbows 78 VRC3000AL Vapor Hose Coupler 83 VRP3500 and VRP3600 Series Outbreathing Vent 85 VRV3501 Series Inbreathing Vent 85 Retain Sensors 1, 38, 41, 43, 44

Replacement Parts

FloTech Overfill Products

S

Vapor Return 16 Vapor Recovery 13, 14, 15, 16, 17 Dual Point Elbows 15 Elbows 13, 15 Hose Couplings 16 Orange Vapor Caps 16 Single Point Coaxial 13 Vents 2, 4, 17, 32 Caps 32 Inbreathing and Outbreathing 17

Sensor Dummy 50 Sensor Housings 1, 47 Sensors 1, 4, 34, 38, 41, 43, 44, 46, 56 Sequential Vapor Vents 17 Sight Flow Indicators 7 Sockets 35, 36, 42, 48, 49, 57 Dual 35, 36, 37, 61 EZ-Cept Double 49 EZ-Cept Triple 49 Single 37, 48 Socket Profiles 1, 60, 61 Stand Alone 37 Triple 37, 61 Static Grounding Balls 18 Swivels 31

T Trailer Identification Module (T.I.M.) Chip Reader 1, 51 TTMA 3, 4, 6, 7, 8, 9, 16, 17, 25 Butterfly Valve Spacer 9 Flanged Sight Flow Indicators 7 Flange Reducer 9 Flange x Cam and Groove 8 Gaskets 9

Part NumberIndex Index Description

V Valves 2, 4, 6, 9, 15, 16, 17, 19, 23 Air Interlock 3, 17 Load Only 6 Load/Unload 6 One Way Full Flow Ball 19 Two Way-3 Port Diverting Ball 19 144

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Part Number Index

145

Part Number Index

800.355.1991

Replacement Parts

Dixon Bayco 2013

FloTech Overfill Products

10031......................................................120,121,132,134 10036PL................................................................120,134 10037....................................................................120,134 10038......................................................120,121,132,134 10077...........................................................................129 10078...........................................................................130 10079...........................................................................129 10086..........................120,122,124,129,130,134,136,138 10087....................................................................124,138 10089......................................................120,122,134,136 10092........................................121,120,124,132,134,138 10093......................................................121,120,132,134 10094.................................120,122,124,134,136,138,140 10095....................................................................121,132 10099....................................................................120,134 100AV-12......................................................................109 100AV-15......................................................................109 100AV-17......................................................................109 10100....................................................................120,134 10101...........................................................................134 10102...........................................................................139 10103................................. 118121,122,124,127,126,129, 128,131,130,132,136,138 10105......................................................122,124,136,138 10106....................................................................120,134 10110...........................122,125,124,127,129,130,136,138 10111....................101,122,125,124,127,129,130,136,138 10119.......................................................121,124,132,138 10120....................................................................121,132 10121......................................................121,124,132,138 10122...........................................................................132 10123.............................................................121,132,139 10125....................................................................125,127 10126....................................................................125,127 10127...........................................................................127 10128....................................................................125,127 10131....................................................................129,130 10134....................................................................126,128 10136....................................................................129,130 10139...................................................... 118,124,136,138 10142...........................................................................129

10143...........................................................................130 10183...........................................................................127 10183-P&P...................................................................125 10185....................................................................125,127 10196............................................................. 118,131,130 10200A........................................................... 118,131,130 10203...........................................................................127 10204...........................................................................125 10207...........................................................................129 10212....................................................................125,127 10213....................................................................125,127 10223...............................................122,124,136,139,138 10224...............................................122,124,136,139,138 10225...............................................122,124,136,139,138 10228...........................................................................134 10229...........................................................................139 10235....................................................................121.132 10244...........................................................................132 10248.............................................................125,126,140 10249...........................................................................140 10250...........................................................................140 10251...........................................................................140 10252...........................................................................140 10253...........................................................................140 10254...............................................122,124,136,138,140 10255...........................................................................140 10256GA......................................................................140 10257BA.......................................................................140 10259...........................................................................140 10259-C........................................................................140 10259-CS.....................................................................140 10259-S........................................................................140 10260...........................................................................140 10264.............................................................120,132,134 10274...........................................................................140 10281...........................................................................140 10282...........................................................................140 10283...........................................................................134 10290...........................................................................140 10290-S........................................................................140 10343....................................................................126,128 10347....................................................................126,128 10356...................................................... 118,129,131,130 10357...........................................................................129 10358............................................................. 118,131,130 10364AL-001.........................................................122,136 10365AL................................................................122,136 10366HC-001........................................................120,134 10366HC-002........................................................120,134 10366SS-001.............................120,122,124,134,136,138 10366SS-002.............................120,122,124,134,136,138 10367CK................................................................122,136

Bayco Petroleum Products

Part Number Index


Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index

Part Number Index

10368SS..................................................122,124,136,138 10369VY..................................................122,124,1361,38 10370SS..................................................122,124,136,138 10372...........................................................................136 10373AL..................................................122,124,136,138 10374AL..................................................122,124,136,138 10375SS........ 118,120,122,124,126,128,131,134,136,138 10376SS......................120,122,124,126,128,134,136,138 10377SS..................................................122,124,136,138 10382SS..................................................122,124,136,138 10387-20......................................................................136 10387P-20...............................................121,120,122,124 10430AL................................................................ 118,131 10431AL................................................................120,134 10432NP................................................................ 118,131 10433PL................................................................ 118,131 10434AL................................................................ 118,131 10435AL................................................................ 118,131 10436SS................................................................ 118,131 10437SS................................................................ 118,131 10438A.................................................................. 118,131 10459............................................................. 118,131,130 10460...........................................................................130 10465.................................................................... 118,131 10470AL................................................................129,130 10471NY.......................................................................128 10471NY-P&P...............................................................126 10476AL................................................................126,128 10477SS................................................................126,128 10507SS....................................121,132,121,124,132,138 10520PL.......................................................................130 10521NP.......................................................................130 10525AL................................................................124,138 10526AL................................................................124,138 10527CK................................................................124,138 10529AC................................................................124,138 10530SS................................................................124,138 10531AL.......................................................................138 10540SS.......................................................................128 10541AL.......................................................................128 10542BN.......................................................................128 10554SS.......................................................................128 10558AL................................................................124,138 10562...........................................................................139 10605PL..................................................121,120,122,124 10616PLBN.................................................................. 118 10621AL................................................................122,124 10621AL................................................................136,138 10638....................................................................125,126 10639........................................................................... 118 110088..........................................................................109 110319............................................................................76 146

110601............................................................................74 110717............................................................................85 110746..........................................................................108 110748............................................................................81 110798..........................................................................108 110892............................................................................82 111542............................................................................66 111550............................................................................66 111552............................................................................66 111553............................................................................66 111554............................................................................66 111556............................................................................66 111557............................................................................66 111559............................................................................66 111560............................................................................66 111561............................................................................66 111562..................................................................63,66,82 111563.......................................................................63,66 111564............................................................................66 111565............................................................................66 111566............................................................................66 111569..................................................................66,73,78 111570............................................................................82 111572............................................................................82 111573............................................................................66 111574............................................................................66 111575............................................................................82 111579............................................................................66 111580............................................................................66 111679............................................................................84 111680............................................................................84 111681............................................................................84 111683............................................................................84 111686............................................................................84 111687............................................................................84 111689............................................................................84 111692............................................................................84 111693............................................................................84 111694............................................................................84 111723............................................................................74 111727............................................................................73 111728.......................................................................73,78 111729............................................................................73 111730............................................................................73 111732.......................................................................73,78 111733............................................................................82 111953............................................................................63 112012.............................................................71,72,74,77 112044............................................................................82 112052............................................................................68 112053............................................................................68 112099.......................................................................... 110

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Dixon Bayco 2013


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Part Number Index

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Replacement Parts

Dixon Bayco 2013

1500SK......................................................................... 111 1565U.............................................................................31 1570RK......................................................................... 111 15S.................................................................................18 1WAYBV200...................................................................19 1WAYBV200SW.............................................................19 1WAYBV200VIC.............................................................19 1WAYBV300...................................................................19 1WAYBV300SW.............................................................19 1WAYBV300VIC.............................................................19 1WAYBV400...................................................................19 2000L..............................................................................32 200-G-BU.......................................................................93 200-G-EPR.....................................................................93 200-G-TES.....................................................................93 200-G-TFVI.....................................................................93 200-G-VI.........................................................................93 200-PV-9.........................................................................32 234-80-4.................................................................. 30,110 234-80-5.................................................................. 30,110 2500L..............................................................................32 2500SFV.........................................................................32 250-G-BU.......................................................................95 250-G-EPR.....................................................................95 250-G-TES.....................................................................95 250-G-TFVI.....................................................................95 250-G-VI.........................................................................95 2WAYBV200...................................................................19 2WAYBV200SW.............................................................19 2WAYBV200VIC3...........................................................19 2WAYBV300...................................................................19 2WAYBV300SW.............................................................19 2WAYBV300VIC3...........................................................19 2WAYBV400...................................................................19 300-ALT-AL.......................................................................8 300-DLT-AL.......................................................................8 300-G-BU.......................................................................83 300GTTFCB.....................................................................9 3040ALT-AL......................................................................8 3040DLT-AL......................................................................8 340164.........................................................................108 340165.........................................................................109 340304...........................................................................82 340331...........................................................................82 341641...........................................................................84 341643...........................................................................84 341709...........................................................................73 341755...........................................................................66 341756...........................................................................66 341788...........................................................................63 341789...........................................................................63 341790...........................................................................63

FloTech Overfill Products

112138............................................................................76 112140............................................................................76 112147............................................................................63 112148............................................................................63 112149............................................................................63 112150............................................................................63 112151............................................................................63 112158............................................................................63 112159............................................................................63 112160............................................................................63 112162............................................................................63 112163............................................................................63 112164............................................................................63 112172............................................................................63 112173..................................................................63,62,64 112174............................................................................63 112175............................................................................63 112176............................................................................63 112177............................................................................63 112178............................................................................63 1125A..................................................................28,29,108 1125B......................................................................28,108 112D...............................................................................28 112DAL-9......................................................................108 112DNS..........................................................................28 112DSK........................................................................108 114/2D-TK.............................................................109,108 1143A..................................................................28,29,108 1143B......................................................................28,108 114D...............................................................................28 114DAL-10.............................................................109,108 114DAL-2......................................................................108 114DAL-3......................................................................109 114DAL-4......................................................................109 114DAL-AV-16..............................................................109 114DAL-AV-19..............................................................109 114DAL-AV-19..............................................................108 114DAL-AV-20..............................................................109 114DAL-AV-22..............................................................109 114DAL-AV-25..............................................................109 114D-AV.........................................................................31 114DAV-06ASM..............................................................31 114DAVR........................................................................31 114DAV-SK...................................................................109 114DNS..........................................................................28 114DSK........................................................................108 1200SK......................................................................... 111 1250-2.......................................................................... 110 1250-3.......................................................................... 110 1250-94..........................................................................28 1250SK......................................................................... 110 1250TK......................................................................... 110

Bayco Petroleum Products

Part Number Index


Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index

Part Number Index

341801...........................................................................66 390552...........................................................................85 390812...........................................................................66 390813...........................................................................66 390815...........................................................................66 390822...........................................................................84 390826...........................................................................84 390841...........................................................................73 390842...........................................................................79 391137............................................................................29 391138............................................................................63 391139............................................................................63 391140............................................................................63 391141............................................................................63 391142............................................................................63 40001AL.........................................................................88 40001SS.........................................................................88 40001ZA.........................................................................88 40002AL.........................................................................88 40002SS.........................................................................88 40003AL.........................................................................88 40003SS.........................................................................88 40004SS...............................................................88,91,90 40005BR.........................................................................88 40005SS-001..................................................................88 40005SS-002..................................................................88 40006BN.........................................................................91 40006EP.........................................................................91 40006KR.........................................................................91 40006TS.........................................................................91 40006TS.........................................................................90 40006VI..........................................................................91 40022ALTAL.....................................................................8 40022DLTAL.....................................................................8 400460...........................................................................73 40053SS.......................................................................103 40054BR.......................................................................103 40055SS.......................................................................103 40056SS.......................................................................103 400588...........................................................................73 400636...........................................................................84 400637...........................................................................79 400684...........................................................................63 40074SS..................................................................93,101 40075TF..................................................................93,101 40076BN..................................................................93,101 40076EP.........................................................................93 40076KR..................................................................93,101 40076VI...................................................................93,101 40077TF..................................................................93,101 40078FG..................................................................93,101 40079SS..................................................................93,101 148

40080SS..................................................................93,101 40081ALBN.............................................................95,101 40081ALEP....................................................................95 40081ALVI...............................................................95,101 40081SSBN....................................................................96 40081SSEP....................................................................96 40081SSVI.....................................................................96 40082TF..................................................................93,101 40083SS..................................................................95,101 40084TF..................................................................95,101 40085BN..................................................................95,101 40085EP.........................................................................95 40085KR.........................................................................95 40085TS..................................................................95,101 40085TV.........................................................................95 40085VI...................................................................95,101 40086SS..................................................................93,101 40087SS.............................................................93,98,101 40088SS...........................................................93,101,107 40089SS..................................................................93,101 40090BN.......................................................................125 40091SS..................................................................95,101 40092SS..................................................................95,101 40093SS..................................................................95,101 40094SS..................................................................93,101 40095TF..................................................................95,101 40096SS.........................................................................96 40097SS..................................................................95,101 40098SS..................................................................95,101 40099SS...........................................................93,101,128 400-ALT-AL.......................................................................8 400AWSPAL...................................................................12 400-CVR-AL...................................................................16 400-DDVR-AL.................................................................16 400-DLT-AL.......................................................................8 400-DVR-AL...................................................................16 400-G-BF........................................................................69 400-G-BU.......................................................................80 400GTTFCB.....................................................................9 40100SS..................................................................93,101 40101SS..................................................................93,101 40106AC.......................................................................101 40108AC.......................................................................101 40109AC.......................................................................101 40110ST.......................................................................101 40111SS.......................................................................101 40114SS.........................................................................93 40115SS.........................................................................93 40116SS.........................................................................93 40117ALBN....................................................................93 40117ALEP.....................................................................93 40117ALVI......................................................................93

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Part Number Index

800.355.1991

Replacement Parts

Dixon Bayco 2013

40162BN.......................................................................104 40162VI........................................................................104 40163BN.......................................................................104 40163VI........................................................................104 40164SS.......................................................................104 40166VY.......................................................................104 40167AL................................................................104,107 40168SS..................................................................95,101 40169SS.........................................................................93 40170TF..................................................................95,101 40171TF.........................................................................93 40175SS.........................................................................90 40180AL.........................................................................89 40180SS.........................................................................89 40180ZA.........................................................................89 40181AL.........................................................................89 40181SS.........................................................................89 40182AL.........................................................................89 40182SS.........................................................................89 40183BR.........................................................................89 40183SS.........................................................................89 40184SS....................................................................89,91 40185BN.........................................................................91 40185EP.........................................................................91 40185KR.........................................................................91 40185TS.........................................................................91 40185VI..........................................................................91 40187SSSS....................................................................90 40190TF.............................................................90,128,90 40192SS.........................................................................90 40193AL.........................................................................17 40195SS.........................................................................98 40196SS.........................................................................98 40197ALBN....................................................................98 40197ALVI......................................................................98 40197SSEP....................................................................98 40197SSVB....................................................................98 40198TF.........................................................................98 40200AL.........................................................................98 40201TF.........................................................................98 40202SS.........................................................................98 40203SS.........................................................................98 40204SS.........................................................................98 40205SS.........................................................................98 40206SS.........................................................................98 40207SS.........................................................................98 40208SS.........................................................................98 40209SS.........................................................................98 40210SS.........................................................................98 40211TF.........................................................................98 40212SS.........................................................................98 40213FG.........................................................................98

FloTech Overfill Products

40117SSBN....................................................................94 40117SSEP....................................................................94 40117SSVI......................................................................94 40118SS.........................................................................93 40119TF.........................................................................93 40120BN.........................................................................93 40120EP.........................................................................93 40120KR.........................................................................93 40120TS.........................................................................93 40120TV.........................................................................93 40120VI..........................................................................93 40122TF.........................................................................93 40124SS.........................................................................93 40125SS.........................................................................93 40129AL.........................................................................88 40129SS.........................................................................88 40129ZA.........................................................................88 40130AL.........................................................................88 40130SS.........................................................................88 40131AL.........................................................................88 40131SS.........................................................................88 40132SS.........................................................................88 40133BR.........................................................................88 40133SS-001..................................................................88 40133SS-002..................................................................88 40134BN.........................................................................91 40134EP.........................................................................91 40134KR.........................................................................91 40134TS.........................................................................91 40134VI..........................................................................91 40138SS.......................................................................104 40139SS.......................................................................104 40140SS.......................................................................104 40141SS.......................................................................104 40142SS.......................................................................104 40143SS.......................................................................104 40144SS.......................................................................104 40145SS.......................................................................104 40146HC......................................................................104 40147CA.......................................................................104 40148SS.......................................................................104 40149SS.......................................................................104 40150BN.......................................................................104 40150VI........................................................................104 40151SS.......................................................................104 40152SS................................................................104,107 40153SS.......................................................................104 40154SS.......................................................................104 40155SS................................................................104,107 40158ST.......................................................................107 40159SS.......................................................................104 40160SS.......................................................................104

Bayco Petroleum Products

Part Number Index


Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index

Part Number Index

40214SS.........................................................................98 40216SS.........................................................................98 40217SS.........................................................................98 40218SS.........................................................................98 40219TF.........................................................................98 40221SS.........................................................................98 40222TV.........................................................................98 40223BN.........................................................................98 40223EP.........................................................................98 40223KR.........................................................................98 40223VB.........................................................................98 40223VI..........................................................................98 40224BN.........................................................................98 40224EP.........................................................................98 40224KR.........................................................................98 40224TS.........................................................................98 40224TV.........................................................................98 40224VB.........................................................................98 40224VI..........................................................................98 40235TF.........................................................................98 40246SS.......................................................................107 40247HC......................................................................107 40248CA.......................................................................107 40249SS.......................................................................107 40250SS.......................................................................107 40251SS.......................................................................107 40252SS.......................................................................107 40253AL.......................................................................107 40254SS.......................................................................107 40255SS.......................................................................107 40256SS.......................................................................107 40257ST.......................................................................107 40258SS.......................................................................107 40259BR.......................................................................107 40260SS.......................................................................107 40261SS.......................................................................107 40262SS.......................................................................107 40263SS.......................................................................107 40264SS.......................................................................107 40265NY.......................................................................107 40266FL.......................................................................107 40267SS.......................................................................107 40268BR.......................................................................107 40269VY.......................................................................107 40270SS.......................................................................107 40271SS.......................................................................107 40272SS.......................................................................107 40273BN.......................................................................107 40273VI........................................................................107 40274BN.......................................................................107 40274VI........................................................................107 40275BN.......................................................................107 150

40275VI........................................................................107 40276BN.......................................................................107 40276VI........................................................................107 40278AL.......................................................................103 40278BR.......................................................................103 40279AL.......................................................................103 40279BR.......................................................................103 40280AL.......................................................................103 40280BR.......................................................................103 40281SS.......................................................................103 40285SSSS....................................................................98 40304SS.........................................................................98 40305TF.........................................................................98 4030-CVR-AL.................................................................16 4030-DAVR-AL...............................................................16 4030-DVR-AL.................................................................16 40321TF...........................................................................9 40322TF...........................................................................9 40323TF...........................................................................9 40341SS.........................................................................91 40342SSSS....................................................................91 40343TF.........................................................................91 40344SS.........................................................................91 40347SSSS....................................................................91 40359SSSS....................................................................91 40360SS.........................................................................91 40361SS.........................................................................91 40362TF.........................................................................91 40364TF...........................................................................9 4050AL...........................................................................80 4062AL...........................................................................80 4063...............................................................................80 4066...............................................................................80 4068...............................................................................80 4071...............................................................................80 407119..........................................................................109 4400SGK........................................................................69 4400SGK-V....................................................................69 4426...............................................................................69 4426...............................................................................73 4427...............................................................................69 4432...............................................................................74 4433...............................................................................69 4433...............................................................................73 4443.................................................................................9 4500-5.......................................................................67,68 4500-7.......................................................................67,68 4500RK...........................................................................67 4500RK-V.......................................................................67 4502.................................................................................7 4502SGK........................................................................69 4502SGK-V....................................................................69

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151

Part Number Index

800.355.1991

Replacement Parts

Dixon Bayco 2013

5204KV2.........................................................................65 5204L................................................................................6 5204LNG..........................................................................6 5204NG............................................................................6 5204NGC..........................................................................6 5204NGV..........................................................................6 5204SFI............................................................................6 5204SNG..........................................................................6 5204-SP..........................................................................66 5204TNG..........................................................................6 5205.................................................................................7 5205-RK1.......................................................................67 5205-RK2.......................................................................67 5205-RK3.......................................................................67 5205-RK4.......................................................................67 5300...............................................................................25 5300B.............................................................................25 5300G.............................................................................25 5354K1...........................................................................64 5354K10.........................................................................64 5354K11.........................................................................64 5354K12.........................................................................64 5354K13.........................................................................64 5354K14.........................................................................64 5354K15.........................................................................64 5354K16.........................................................................64 5354K17.........................................................................64 5354K18.........................................................................64 5354K19.........................................................................64 5354K2...........................................................................64 5354K3...........................................................................64 5354K4...........................................................................64 5354K5...........................................................................64 5354K6...........................................................................64 5354K7...........................................................................64 5354K8...........................................................................64 5354K9...........................................................................64 5400...............................................................................25 5400B.............................................................................25 5400G.............................................................................25 6000-12................................................................66,71,79 6000-13.....................................................................71,79 6000-14..................................................................... 11,15 6000-14C...................................................................12,74 6000-15..................................................................... 11,15 6000-15C...................................................................12,74 6000-16.......................................................................... 11 6000-16C...................................................................12,74 6000-17..................................................................... 11,15 6000-17C...................................................................12,74 6000-20.......................................................................... 11 6000-26C...................................................................12,74

FloTech Overfill Products

4530.................................................................................7 4530SG............................................................................7 4540.................................................................................7 4540SG............................................................................7 4540SG-RK1..................................................................68 4540SG-RK2..................................................................68 4540SG-RK2-V...............................................................68 4540SG-RK3..................................................................68 4540SGV..........................................................................7 4540V...............................................................................7 5000-24............................................................................7 5000-25............................................................................7 5000-25RK1...................................................................67 5000-25RK2...................................................................67 5000AI............................................................................17 5000AI-2.........................................................................87 5000AI-5.........................................................................87 5000AIHD.......................................................................17 5000AIHK.......................................................................86 5000AIR..........................................................................17 5000AIRRK1...................................................................86 5000AIRSK.....................................................................86 5000AIS..........................................................................17 5000AISK.......................................................................87 5000AIST........................................................................17 5000AIV..........................................................................17 5000S.............................................................................87 5000ST...........................................................................87 500-7A2........................................................................ 110 500-7E............................................................................87 500K............................................................................. 111 5200-SFI...........................................................................7 5200-SFI-3........................................................................7 5200-SFI-3-RK1.............................................................70 5200-SFI-RK1.................................................................70 5201-SFI...........................................................................7 5201-SFI-RK1.................................................................70 5204.................................................................................6 5204C...............................................................................6 5204K1...........................................................................66 5204K11.........................................................................65 5204K12.........................................................................65 5204K12.........................................................................82 5204K13.........................................................................65 5204K2...........................................................................65 5204K3...........................................................................65 5204K5...........................................................................65 5204K6...........................................................................65 5204K7...........................................................................65 5204K8......................................................................65,82 5204K9...........................................................................65 5204KV1.........................................................................66

Bayco Petroleum Products

Part Number Index


Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index

Part Number Index

6000-7............................................................................71 6000-8.......................................................................71,79 6000-9.............................................................71,72,74,77 6000AS........................................................................... 11 6000ASA......................................................................... 11 6000ASAL...................................................................... 11 6000ASAT...................................................................... 11 6000ASC........................................................................ 11 6000ASR................................................................... 11,75 6000AST......................................................................... 11 6000BSA......................................................................... 11 6000DSA........................................................................ 11 6000EHK........................................................................71 6000EXT.........................................................................12 6000F............................................................................. 11 6000NPHK............................................................70,77,76 6000-SSA.......................................................................12 6000SSHK......................................................................75 600-ALT-AL.......................................................................8 600-DLT-AL.......................................................................8 6030..........................................................................71,73 6030AS...........................................................................75 6200...............................................................................10 6200-1............................................................................71 6200-15ASSM................................................................72 6200-7..................................................................72,74,77 6200-7X.....................................................................72,74 6200A.............................................................................10 6200ARK...................................................................71,72 6200B.............................................................................10 6200BK.................................................................71,72,77 6200C.............................................................................10 6200D.............................................................................10 6200SBK........................................................................72 6200SGK........................................................................71 6200SHK........................................................................72 6200SSHK......................................................................75 6200X.............................................................................10 6200XA...........................................................................10 6200XB...........................................................................10 6200XC...........................................................................10 6200XD...........................................................................10 6230...............................................................................72 6230X.............................................................................72 6300-3............................................................................73 6303............................................................................... 11 6303NPT........................................................................ 11 6304............................................................................... 11 6304-1............................................................................73 6304NPT........................................................................ 11 6400...............................................................................13 6400-1............................................................................74 152

6400-4.......................................................................12,74 6400ARK........................................................................74 6400DTK........................................................................74 6400EXT.........................................................................12 6400F.............................................................................13 6400FNPT......................................................................13 6400X.............................................................................13 6400XF...........................................................................13 6400XFNPT....................................................................13 6430...............................................................................13 6430F.............................................................................13 6430X.............................................................................13 6430XF...........................................................................13 6500...............................................................................10 6500A.............................................................................10 6500AHK........................................................................73 6500B.............................................................................10 6500C.............................................................................10 6500D.............................................................................10 6500-RK1.......................................................................73 6500X.............................................................................10 6500XA...........................................................................10 6500XB...........................................................................10 6500XC...........................................................................10 6500XD...........................................................................10 6544CA-1.......................................................................74 875-3............................................................................ 110 875-4..............................................................................30 875-4............................................................................ 110 875-5....................................................................... 30,110 900.................................................................................30 900B...............................................................................30 900B34...........................................................................30 900RB........................................................................... 110 900S...............................................................................30 900S34...........................................................................30 900SK........................................................................... 110 900TK........................................................................... 110 900W34B........................................................................30 900W34S........................................................................30 ACAR34BZ.....................................................................67 ACAR34BZ.....................................................................68 AL4051-BORE................................................................12 AS156...................................................................71,73,72 BA31-200........................................................................24 BA31-200RK1...............................................................103 BA31-300........................................................................24 BA31-300RK1...............................................................103 BA32-200........................................................................24 BA32-200RK1...............................................................103 BA32-300........................................................................24 BA32-300RK1...............................................................103

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Dixon Bayco 2013


153

Part Number Index

800.355.1991

Replacement Parts

Dixon Bayco 2013

D2C73-200.....................................................................23 D2C74-150.....................................................................23 D2C74-200.....................................................................23 DAB10............................................................................31 DAB14............................................................................31 DAB15............................................................................31 DAB2..............................................................................31 DAB34............................................................................31 DAWS10.........................................................................31 DAWS34.........................................................................31 DBA11-150.....................................................................20 DBA11-1520...................................................................21 DBA11-200.....................................................................20 DBA11-300.....................................................................20 DBA12-150.....................................................................20 DBA12-1520...................................................................21 DBA12-200.....................................................................20 DBA12-300.....................................................................20 DBA61-200.....................................................................20 DBA62-200.....................................................................20 DBA63-150.....................................................................20 DBA63-200.....................................................................20 DBA63-300.....................................................................20 DBA64-150.....................................................................20 DBA64-200.....................................................................20 DBA64-300.....................................................................20 DBA66-150.....................................................................20 DBA66-200.....................................................................20 DBA66-300.....................................................................20 DBA67-150.....................................................................20 DBA67-200.....................................................................20 DBA67-300.....................................................................20 DBA69-300.....................................................................20 DBA71-150.....................................................................20 DBA71-200.....................................................................20 DBA71-300.....................................................................20 DBA72-150.....................................................................20 DBA72-200.....................................................................20 DBA72-300.....................................................................20 DBA73-150.....................................................................20 DBA73-200.....................................................................20 DBA73-300.....................................................................20 DBA74-150.....................................................................20 DBA74-200.....................................................................20 DBA74-300.....................................................................20 DBA76-150.....................................................................20 DBA76-200.....................................................................20 DBA76-300.....................................................................20 DBA77-150.....................................................................20 DBA77-200.....................................................................20 DBA77-300.....................................................................20 DBA79-300.....................................................................20

FloTech Overfill Products

BA61-300........................................................................24 BA62-300........................................................................24 BC61-200.......................................................................24 BC62-200.......................................................................24 BL001.............................................................................29 BL002.............................................................................29 BL005.............................................................................29 BL005........................................................................... 112 BL062NS........................................................................29 BL064.............................................................................29 BL066.............................................................................29 BL066NS........................................................................29 BL068.............................................................................29 BL068NS........................................................................29 BL072.............................................................................29 BL072NS........................................................................29 BL918.............................................................................29 BL919.............................................................................29 BL920.............................................................................29 BLACK BUTTON INSERT................122,124,134,136,140 BL-RK10....................................................................... 112 BL-RK102..................................................................... 114 BL-RK11....................................................................... 112 BL-RK112..................................................................... 114 BL-RK12....................................................................... 112 BL-RK122..................................................................... 114 BL-RK13....................................................................... 112 BL-RK4......................................................................... 112 BL-RK42....................................................................... 114 BS61-200........................................................................24 BS61-200RK1...............................................................105 BS61-200RK2...............................................................105 BS61-300........................................................................24 BS61-300RK1...............................................................107 BS61-300RK2...............................................................107 BS62-200........................................................................24 BS62-200RK2...............................................................105 BS62-300........................................................................24 BS62-300RK1...............................................................107 BS62-300RK2...............................................................107 BSS61-200.....................................................................24 BSS61-300.....................................................................24 BSS62-200.....................................................................24 BSS62-300.....................................................................24 BY4051...........................................................................14 BZ4051...........................................................................14 BZ4051S.........................................................................14 D2C71-150.....................................................................23 D2C71-200.....................................................................23 D2C72-150.....................................................................23 D2C72-200.....................................................................23 D2C73-150.....................................................................23

Bayco Petroleum Products

Part Number Index


Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index

Part Number Index

DBAF71-1520.................................................................21 DBAF71-200...................................................................21 DBAF71-300...................................................................21 DBAF72-1520.................................................................21 DBAF72-200...................................................................21 DBAF72-300...................................................................21 DBAF73-1520.................................................................21 DBAF73-200...................................................................21 DBAF73-300...................................................................21 DBAF74-1520.................................................................21 DBAF74-200...................................................................21 DBAF74-300...................................................................21 DBAF76-1520.................................................................21 DBAF76-200...................................................................21 DBAF76-300...................................................................21 DBAK1-150.....................................................................89 DBAK1-200.....................................................................89 DBAK1-300.....................................................................89 DBAK2-150.....................................................................89 DBAK2-200.....................................................................89 DBAK2-300.....................................................................89 DBAK3-150.....................................................................89 DBAK3-200.....................................................................89 DBAK3-300.....................................................................89 DBAK4-150.....................................................................89 DBAK4-200.....................................................................89 DBAK4-300.....................................................................89 DBAK6-150.....................................................................89 DBAK6-200.....................................................................89 DBAK6-300.....................................................................89 DBAK7-150.....................................................................89 DBAK7-200.....................................................................89 DBAK7-300.....................................................................89 DBAK9-300.....................................................................89 DBC61-150.....................................................................20 DBC61-150.....................................................................22 DBC61-150RK2..............................................................93 DBC61-200.....................................................................22 DBC61-200RK2..............................................................95 DBC61-300.....................................................................22 DBC61-300RK2..............................................................98 DBC62-150.....................................................................22 DBC62-150RK2..............................................................93 DBC62-200.....................................................................22 DBC62-200RK2..............................................................95 DBC62-300.....................................................................22 DBC62-300RK2..............................................................98 DBC63-150.....................................................................22 DBC63-200.....................................................................22 DBC63-300.....................................................................22 DBC64-150.....................................................................22 DBC64-150RK2..............................................................93 154

DBC64-200.....................................................................22 DBC64-200RK2..............................................................95 DBC64-300.....................................................................22 DBC64-300RK2..............................................................98 DBC66-150.....................................................................22 DBC66-200.....................................................................22 DBC66-300.....................................................................22 DBC67-150.....................................................................22 DBC67-200.....................................................................22 DBC67-300.....................................................................22 DBC69-300.....................................................................22 DBC69-300RK2..............................................................98 DBC71-150.....................................................................22 DBC71-150RK2..............................................................94 DBC71-200.....................................................................22 DBC71-200RK2..............................................................96 DBC71-300.....................................................................22 DBC72-150.....................................................................22 DBC72-150RK2..............................................................94 DBC72-200.....................................................................22 DBC72-200RK2..............................................................96 DBC72-300.....................................................................22 DBC73-150.....................................................................22 DBC73-200.....................................................................22 DBC73-300.....................................................................22 DBC74-150.....................................................................22 DBC74-150RK2..............................................................94 DBC74-200.....................................................................22 DBC74-200RK2..............................................................96 DBC74-300.....................................................................22 DBC76-150.....................................................................22 DBC76-200.....................................................................22 DBC76-300.....................................................................22 DBC77-150.....................................................................22 DBC77-150-GL...............................................................22 DBC77-200.....................................................................22 DBC77-200-GL...............................................................22 DBC77-200-GL...............................................................23 DBC77-300.....................................................................22 DBC79-300.....................................................................22 DBCL200........................................................................23 DBCL-200........................................................93,95,94,96 DBCx1-150RK1.........................................................93,94 DBCx1-200RK1.........................................................95,96 DBCx1-300RK1..............................................................98 DBCx1-300RK3..............................................................98 DBCx2-150RK1.........................................................93,94 DBCx2-200RK1.........................................................95,96 DBCx2-300RK1..............................................................98 DBCx2-300RK3..............................................................98 DBCx3-150RK1.........................................................93,94 DBCx3-150RK2.........................................................93,94

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155

Part Number Index

800.355.1991

Replacement Parts

Dixon Bayco 2013

DNOG6...........................................................................28 FG4540.............................................................................9 FT100......................................................................46,127 FT1001...........................................................................45 FT1001-12......................................................................45 FT100-12.................................................................46,127 FT100-18..................................................................46127 FT1002...........................................................................45 FT1002-12......................................................................45 FT1003...........................................................................45 FT1003-12......................................................................45 FT1004...........................................................................45 FT1004-12......................................................................45 FT1005...........................................................................45 FT1005-12......................................................................45 FT1006...........................................................................45 FT1006-12......................................................................45 FT100S....................................................................47,128 FT101.............................................................................46 FT101-12........................................................................46 FT101-18........................................................................46 FT102.............................................................................46 FT103.............................................................................46 FT150......................................................................41,127 FT150-12.................................................................41,127 FT150-12P....................................................................125 FT150-18.................................................................41,127 FT150-18P....................................................................125 FT150P...............................................................38,53,125 FT150P-12.................................................................38,53 FT150P-18......................................................................38 FT150S...........................................................................47 FT150S.........................................................................128 FT151.............................................................................41 FT151-12........................................................................41 FT151-18........................................................................41 FT151P...........................................................................38 FT151P-12......................................................................38 FT151P-18......................................................................38 FT151RL.........................................................................53 FT151RL-12...................................................................53 FT152.............................................................................41 FT152P...........................................................................38 FT152RL.........................................................................53 FT155.............................................................................50 FT191S...........................................................................47 FT2001...........................................................................42 FT2001-12......................................................................42 FT2002...........................................................................42 FT2002-12......................................................................42 FT2003...........................................................................42 FT2003-12......................................................................42

FloTech Overfill Products

DBCx3-200RK1.........................................................95,96 DBCx3-200RK2.........................................................95,96 DBCx3-300RK1..............................................................98 DBCx3-300RK2..............................................................98 DBCx3-300RK3..............................................................98 DBCx4-150RK1.........................................................93,94 DBCx4-200RK1.........................................................95,96 DBCx4-300RK1..............................................................98 DBCx4-300RK3..............................................................98 DBCx6-150RK1.........................................................93,94 DBCx6-200RK1.........................................................95,96 DBCx6-300RK1..............................................................98 DBCx7-150RK1.........................................................93,94 DBCx7-200RK1.........................................................95,96 DBCx7-300RK1..............................................................98 DBCx9-300RK1..............................................................98 DBCx9-300RK3..............................................................98 DBCxx-150RK4.........................................................93,94 DBCxx-150RK5.........................................................93,94 DBCxx-150RK6.........................................................93,94 DBCxx-150RK7.........................................................93,94 DBCxx-150RK8.........................................................93,94 DBCxx-150RK9.........................................................93,94 DBCxx-200RK4.........................................................95,96 DBCxx-200RK5.........................................................95,96 DBCxx-200RK6.........................................................95,96 DBCxx-200RK7.........................................................95,96 DBCxx-200RK8.........................................................95,96 DBCxx-200RK9.........................................................95,96 DBCxx-300RK4..............................................................98 DBCxx-300RK5..............................................................98 DBCxx-300RK6..............................................................98 DBCxx-300RK7..............................................................98 DBCxx-300RK8..............................................................98 DBCxx-300RK9..............................................................98 DBS61-200.....................................................................22 DBS62-200.....................................................................22 DBS63-200.....................................................................22 DBVA73-2030.................................................................21 DBV-BL200.....................................................................26 DBV-BL300.....................................................................26 DBV-BL400.....................................................................26 DBV-BN200....................................................................26 DBV-BN300....................................................................26 DBV-BN400....................................................................26 DBV-VB200....................................................................26 DBV-VB300....................................................................26 DBV-VB400....................................................................26 DFN100..........................................................................27 DFN100HF.....................................................................27 DN7LOBF.......................................................................27 DN7UOBF......................................................................27

Bayco Petroleum Products

Part Number Index


Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index

Part Number Index

FT2004...........................................................................42 FT2004-12......................................................................42 FT2005...........................................................................42 FT2005-12......................................................................42 FT2006...........................................................................42 FT2006-12......................................................................42 FT201.................................................................43,44,127 FT201-12............................................................43,44,127 FT201-18............................................................43,44,127 FT202........................................................................43,44 FT202-12...................................................................43,44 FT202-18...................................................................43,44 FT203P...........................................................................43 FT203PSPEC.................................................................43 FT204P...........................................................................43 FT206........................................................................43,44 FT207.............................................................................41 FT208.............................................................................41 FT20801.........................................................................39 FT20801S.......................................................................39 FT20801TWS.................................................................39 FT20802.........................................................................39 FT20802S.......................................................................39 FT20802TWS.................................................................39 FT20803.........................................................................39 FT20803S.......................................................................39 FT20803TWS.................................................................39 FT20804.........................................................................39 FT20804S.......................................................................39 FT20804TWS.................................................................39 FT20805.........................................................................39 FT20805S.......................................................................39 FT20805TWS.................................................................39 FT20806.........................................................................39 FT20806S.......................................................................39 FT20806TWS.................................................................39 FT208-390P....................................................................36 FT208-390PG.................................................................36 FT208-390PGS..............................................................36 FT208-390PGSO............................................................36 FT208-390PGST............................................................36 FT208-390PGSTO.........................................................36 FT208-390PGT...............................................................36 FT208-390PP.................................................................36 FT208-390PPG..............................................................36 FT208-390PPGS............................................................36 FT208-390PPGSO.........................................................36 FT208-390PPGST..........................................................36 FT208-390PPGSTO.......................................................36 FT208-390PPGT............................................................36 FT208-391P....................................................................36 FT208-391PG.................................................................36 156

FT208-391PGS..............................................................36 FT208-391PGST............................................................36 FT208-391PGT...............................................................36 FT208-391PP.................................................................36 FT208-391PPG..............................................................36 FT208-391PPGS............................................................36 FT208-391PPGST..........................................................36 FT208-391PPGT............................................................36 FT208P...........................................................................37 FT208PP........................................................................37 FT208PPC......................................................................37 FT2101...........................................................................42 FT2101-12......................................................................42 FT2102...........................................................................42 FT2102-12......................................................................42 FT2103...........................................................................42 FT2103-12......................................................................42 FT2104...........................................................................42 FT2104-12......................................................................42 FT2105...........................................................................42 FT2105-12......................................................................42 FT2106...........................................................................42 FT2106-12......................................................................42 FT2801...........................................................................40 FT2801-12......................................................................40 FT2802...........................................................................40 FT2802-12......................................................................40 FT2803...........................................................................40 FT2803-12......................................................................40 FT2804...........................................................................40 FT2804-12......................................................................40 FT2805...........................................................................40 FT2805-12......................................................................40 FT2806...........................................................................40 FT2806-12......................................................................40 FT2807...........................................................................40 FT2807-12......................................................................40 FT2808...........................................................................40 FT2811...........................................................................40 FT2811-12......................................................................40 FT2812...........................................................................40 FT2812-12......................................................................40 FT2813...........................................................................40 FT2813-12......................................................................40 FT2814...........................................................................40 FT2814-12......................................................................40 FT2815...........................................................................40 FT2815-12......................................................................40 FT2816...........................................................................40 FT2816-12......................................................................40 FT2817...........................................................................40 FT2817-12......................................................................40

800.355.1991

Dixon Bayco 2013


Bayco Petroleum Products

Part Number Index

Part Number Index

800.355.1991

Replacement Parts

Dixon Bayco 2013

FT395PG-20.................................................................37 FT395V.........................................................................49 FT395V-G.....................................................................49 FT400...........................................................................50 FT400-1000..................................................................50 FT400-500....................................................................50 FT401...........................................................................50 FT401-1000..................................................................50 FT401-150....................................................................50 FT402...........................................................................50 FT403...........................................................................50 FT404...........................................................................50 FT404-1000..................................................................50 FT404-150....................................................................50 FT405-500....................................................................50 FT450...........................................................................50 FT451...........................................................................50 FT520...........................................................................51 FT520CASE.................................................................51 FT520WOGA................................................................51 FT520WOGACASE......................................................51 FT521...........................................................................51 FT522...........................................................................51 FT523...........................................................................51 FT530...........................................................................51 FT540...........................................................................51 FT600...........................................................................52 FT600C.........................................................................52 FT600S.........................................................................52 FT600SC......................................................................52 FT601.........................................................................140 FT601-10....................................................................140 FT603...........................................................................52 FT620...........................................................................52 FT620S.........................................................................52 FT621.........................................................................140 FT623...........................................................................52 FT9000.......................................................................127 FT9000P.....................................................................125 FT9021.........................................................................50 FT9022.........................................................................50 FT9023.........................................................................50 FT9024.........................................................................50 G200BL........................................................................26 G200T...........................................................................26 G200VB........................................................................26 G300BL........................................................................26 G300T...........................................................................26 G300VB........................................................................26 G4000AS......................................................................82 G400BL........................................................................26

FloTech Overfill Products

FT2818...........................................................................40 FT2818-12....................................................................40 FT300...........................................................................48 FT300P.........................................................................37 FT300SS......................................................................48 FT301...........................................................................48 FT301P.........................................................................37 FT301SS......................................................................48 FT302...........................................................................48 FT303...........................................................................48 FT303SS......................................................................48 FT304...........................................................................48 FT304SS......................................................................48 FT305...........................................................................48 FT306...........................................................................48 FT306P.........................................................................37 FT307...........................................................................48 FT307SS......................................................................48 FT310............................................................. 48,119,134 FT310SS........................................................ 48,119,134 FT311............................................................. 48,119,134 FT311SS......................................................... 48,119,134 FT313....................................................................48,134 FT313SS...............................................................48,134 FT314....................................................................48,134 FT314SS...............................................................48,134 FT315...........................................................................48 FT316....................................................................48,121 FT317....................................................................48,134 FT317SS...............................................................48,134 FT320................................. 48,119,123,122,134,136,138 FT321................................. 48,119,123,122,134,136,138 FT390...........................................................................49 FT390-20......................................................................49 FT390G........................................................................49 FT390G-20...................................................................49 FT390GT......................................................................49 FT390PG-20.................................................................37 FT390T.........................................................................49 FT390V.........................................................................49 FT391...........................................................................49 FT391V.........................................................................49 FT393...........................................................................49 FT394...........................................................................49 FT394G........................................................................49 FT394P.........................................................................37 FT394PG......................................................................37 FT394V-G.....................................................................49 FT394VP......................................................................37 FT394VPG....................................................................37 FT395...........................................................................49 FT395G........................................................................49

157


Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index

Part Number Index

G400T........................................................................... 26 G400VB........................................................................ 26 GS1.............................................................................. 18 GS2.............................................................................. 18 L1110-L2287................................................................. 76 L2311............................................................................ 75 L2312........................................................................... 75 L2373........................................................................... 75 L4217........................................................................... 83 L519-12........................................................................ 68 L519-15........................................................................ 68 L519-18........................................................................ 67 NIPPLE/1................................................................. 71,72 NUT.25HX-SS............................................................... 87 NUTL357-1.......................................................... 109,108 O-RING#132................................................... 81,108,110 O-RING#39................................................................... 74 O-RING-AS016.................................................... 109,108 O-RING-AS-129......................................................... 108 O-RING-AS-334...................................................... 76,82 O-RING-AS339-V......................................................... 81 PC30............................................................................. 18 PIN5/16X 1 1/4-P.......................................................... 72 PIN-L389-SS.............................................................. 108 RING-VH-225............................................................... 81 RING-WH-50................................................................ 86 SA4050AL.................................................................... 14 SA4050BZ.................................................................... 14 SC1024375-SS............................................................. 81 SC3/8NCX1/2............................................................... 74 SC5/16-18X2.5P........................................................... 74 SC5-16NCX.75FSS................................................. 81,82 SLV358-1.................................................................... 109 SLVL358-1.................................................................. 108 SPRG/L4432................................................................ 81 SPRG-972.................................................................. 110 SPRG-A4630................................................................ 86 SPRG-L368......................................................... 108,110 SPRG-L4506................................................................ 85 SPRING-L5123........................................................ 81,82 STEMPACK-L360................................................ 109,108 SWMF125..................................................................... 31 SWMF150..................................................................... 31 SWMF200..................................................................... 31 SWMF-RK1.................................................................111 SWMF-RK2.................................................................111 SWMF-RK22...............................................................111 SWMF-RK3.................................................................111 158

SWMF-RK32...............................................................111 SWMF-RK4................................................................ 112 SWMF-RK42.............................................................. 114 SWMF-RK5................................................................ 112 SWMF-RK52.............................................................. 114 SWMF-RK6................................................................ 112 TDF6............................................................................. 18 TDF68RK...................................................................... 86 TDF7............................................................................. 18 TDF7RK........................................................................ 86 TDF8............................................................................. 18 TRUARC-5100-25........................................................ 75 TTF3AL........................................................................... 8 TTF3AL-3MT.................................................................. 8 TTF400SP...................................................................... 8 TTF4AL........................................................................... 8 TTF4AL-3EMT................................................................ 8 TTF4AL-3FT................................................................... 8 TTF4AL-3MT.................................................................. 8 TTF4AL-4EMT................................................................ 8 TTF4AL-4FT................................................................... 8 TTF4AL-4MT.................................................................. 8 TTF4ALHC-3MT............................................................. 8 TTF4ALHC-4MT............................................................. 8 U-CUP-2/75....................................................................74 VAC4030RK...................................................................83 VR3100...........................................................................16 VR3100NP......................................................................16 VR4000...........................................................................16 VR4000-2.......................................................................81 VR4000-3.......................................................................81 VR4000-4.......................................................................81 VR4000-5.......................................................................81 VR4030CS-1..................................................................83 VR4030CS-3..................................................................83 VR4030CS-4..................................................................83 VR4030CS-AL...........................................................16,16 VR4030CS-NP...............................................................16 VR4050AL.................................................................14,16 VR4050ALC...............................................................14,16 VR4050PL.................................................................14,16 VR4050PLC...............................................................14,16 VR4050PLRK1...............................................................80 VR4075...........................................................................80 VR4076...........................................................................80 VR4077...........................................................................80 VR4086...........................................................................14 VR4086BY......................................................................14

800.355.1991

Dixon Bayco 2013


Bayco Petroleum Products

Part Number Index

Part Number Index

800.355.1991

Replacement Parts

Dixon Bayco 2013

FloTech Overfill Products

VR4100...........................................................................16 VR65000RK1............................................................... 78 VR4100-2..................................................................81,82 VR6500LPNP.............................................................. 15 VR4100-3..................................................................81,82 VR6500NP................................................................... 15 VR4100F........................................................................16 VRC3000AL................................................................. 16 VR4100FNG...................................................................16 VRP3500..................................................................... 17 VR4100F-NGNP.............................................................16 VRP3500-2.................................................................. 85 VR4100NP......................................................................16 VRP3500-4.................................................................. 85 VR4100NPS...................................................................16 VRP3501-6.................................................................. 85 VR4100RK1....................................................................81 VRP3600..................................................................... 17 VR4100S..................................................................... 16 VRV3501..................................................................... 17 VR6000-1.................................................................... 77 VRV3501-2.................................................................. 85 VR6000-2.................................................................... 79 VRV3501-3.................................................................. 85 VR6000-3............................................................... 76,82 VRV3501-4.................................................................. 85 VR6000-4.................................................................... 76 VRV3501-5.................................................................. 85 VR6000-5.................................................................... 76 VRV3501-6.................................................................. 85 VR6000-6............................................................... 15,76 WASHER.375-SS........................................................ 69 VR6000-7............................................................... 77,83 VR6000-8.................................................................... 77 VR6000-9.................................................................... 77 VR6000NP................................................................... 15 VR6030RK1................................................................. 84 VR6030RK2................................................................. 84 VR6030RK3................................................................. 84 VR6030RKV1.............................................................. 84 VR6030RKV3.............................................................. 84 VR6030SQ.................................................................. 17 VR6035RK1................................................................. 84 VR6035RK2................................................................. 84 VR6035RK3................................................................. 84 VR6035RK4................................................................. 84 VR6035RKV1.............................................................. 84 VR6035RKV3.............................................................. 84 VR6035SQ.................................................................. 17 VR6100........................................................................ 15 VR6100CAK................................................................ 76 VR6100NP................................................................... 15 VR6100SPHK.............................................................. 76 VR6100SPK................................................................ 76 VR6200........................................................................ 15 VR6200ANP................................................................ 15 VR6200NP................................................................... 15 VR6200NPB................................................................ 15 VR6200NPBP.............................................................. 15 VR6200NPBU.............................................................. 15 VR6200NPDP.............................................................. 15 VR6200PNP................................................................ 15 VR6230........................................................................ 77 VR6500........................................................................ 15 159


NOTES


Limited Warranty

Table of Contents Fuel Compatibility Chart.......................................... 4 API Couplers........................................................... 25 API Valves................................................................. 6

API Valve Dust Caps............................................................... 7 API Valve Gravity Drop Adapters ............................................ 7

Flanged Connections and Accessories..............7-9

TTMA Flanged Sight Flow Indicators....................................... 7 TTMA Flange x Thread Adapters............................................. 8 TTMA Weldable Flanges......................................................... 8 TTMA Flange Reducer............................................................ 9 TTMA Butterfly Valve Spacer................................................... 9 API & TTMA Flange Gaskets................................................... 9 TTMA Flange Dimensions....................................................... 9

Fuel Delivery Elbows.........................................10-12

6200 Series- Fuel Delivery Elbows........................................ 10 6500 Series- Heavy Duty Fuel Delivery Elbows.................... 10 Straight Drop Fuel Delivery Connectors................................ 11 Fuel Delivery Elbow Inlets..................................................... 11 Side Seal Fuel Delivery Elbows............................................. 11 Side Seal to Top Seal Adapter............................................... 12 Elbow Height Extensions....................................................... 12 Tank Cabinet "Dummy" Weld-On-Adapters........................... 12

Coaxial Single Point Fuel Delivery/Vapor Recovery Elbows............12-13

Replacement Fuel Inlets and Vapor Outlets.......................... 12 Coaxial Elbows...................................................................... 13

Fuel Station............................................................. 14

Delivery In-Ground Adapters and Caps................................. 14 Vapor Recovery Adapters and Caps..................................... 14

Vapor Elbows..................................................... 13,15

Single Point - Coaxial Elbows........................................... 13,15 Dual Point - Vapor Recovery Elbows..................................... 15

Tank Vapor Equipment................................. 14,16,17

Tank Vapor Return Valves..................................................... 16 Orange Vapor Caps.......................................................... 14,16 Vapor Hose Couplings........................................................... 16 Tank Sequential Vapor Vents................................................. 17 Tank Inbreathing and Outbreathing Vents............................. 17

Miscellaneous Tank Equipment.......................17-19

Air Interlock Valves................................................................ 17 Hose Tube Doors................................................................... 18 Aluminum Ladder Step.......................................................... 18 Static Grounding Balls........................................................... 18 One Way Full Flow Ball Valves.............................................. 19

Two Way 3 Port Diverting Ball Valves.................................... 19 Tanker Pipe Caps.................................................................. 18

Dry Disconnects................................................20-24

Cam & Groove Style Dry Disconnect Couplings.............20-23 Female NPT Adapters........................................................... 20 Jump Size Female NPT Adapters......................................... 21 Female NPS Vapor Adapter.................................................. 21 150# Flange Adapter............................................................. 21 Female NPT Couplers........................................................... 22 Greaseless Female NPT Couplers........................................ 22 Female NPT Swivel Couplers................................................ 22 Valve Handle Locking Kits for above Couplers...................... 23 Cam & Groove Style Dry Disconnect D2C Couplings........... 23 Bayco Bayonet Style Dry Disconnect Couplings................. 24 Female NPT Adapters........................................................... 24 Female NPT Couplers........................................................... 24

Groove Connections.............................................. 26

Aluminum Groove Clamps..................................................... 26 Lightweight Iron Groove Clamps........................................... 26 Replacement clamp Gaskets................................................. 26

Dixon Bayco, (herein called "Dixon") warrants the products described herein, and manufactured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It’s sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon’s satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon’s factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such items being limited to the actual warranty extended to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by others than Dixon; and (d) to normal maintenance services and the replacement of service items (such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the fullest extent allowable by applicable law. Other than the obligation of Dixon set forth herein, Dixon disclaims all warranties, express or implied, including but not limited to any implied warranties of merchantability or fitness for a particular purpose, and any other obligation or liability. The foregoing constitutes Dixon's sole obligation with respect to damages, whether direct, incidental or consequential, resulting from the use or performance of the product. Some products and sizes may be discontinued when stock is depleted, or may require a minimum quantity for ordering.

Limits of Liability

Fuel Nozzles & Accessories.............................27-31

Automatic Shut Off.............................................................27-28 Farm and Consumer Nozzles................................................ 27 Big Mouth™ Diesel Nozzle.................................................... 27 Fuel Master™ Diesel Nozzle................................................. 27 Bayco Automatic Diesel Nozzle............................................. 28 Fueler 100™ Automatic Diesel Nozzle.................................. 28 Manual Shut Off..............................................................28-31 Ball Nozzles........................................................................... 29 Replacement Spouts and Quick Fill Swivel Nuts................... 29 Pressure Nozzles for Bulk Delivery....................................... 28 Replacement Spouts............................................................. 29 High Capacity - Low Pressure/Gravity Utility Nozzle............. 28 Standard - Low Pressure/Gravity utility Nozzle..................... 30 Replacement Spouts............................................................. 30 Aircraft Over Wing Nozzles................................................... 31 Accessories............................................................................. 31 Male x Female NPT Nozzle Swivels...................................... 31 Male NPT x Hose Shank Swivels.......................................... 31 Breakaways........................................................................... 31

Fuel Tank Accessories........................................... 32

Automatic Pressure/Vacuum Relief Caps for Stationary Tanks.................................................................... 32 Standard Vent Caps for Stationary Tanks.............................. 32 Automatic Pressure/Vacuum Relief Caps for Mobile Tanks... 32

This catalog is intended as a product offering. It is not intended to be a user or technical manual. Information in this catalog is subject to change without notice. All users and distributors of products sold through this catalog should contact Dixon with questions of use, compatibilities, coupling procedures and life of product. Dixon's full-time engineering and test staff is always available to recommend uses and to assist distributors and users with any questions.

Safety This warning triangle, which appears throughout our catalog, is used as a reminder that the user should carefully review for safety the appropriateness of the product for the media, application and environment in which it will be used.

Copyright © 2013 by Dixon

Copyright

All rights reserved. This book is copyrighted material. Use, reproduction or copying of it by anyone other than Dixon is strictly forbidden without its express written consent.


pages 2 - 32

dixonbayco.com Customer Service: 877.963.4966 call or click for your nearest branch Stay connected with Dixon on:

Dixon Bayco Petroleum & Overfill 2013 Catalog

Overfill Products pages 33 - 61

Petroleum Replacement Parts pages 62 - 115 Overfill Replacement Parts pages 116 - 140

Dixon Bayco USA

800 High Street, Chestertown, MD 21620 Customer Service: 410-778-2002 • 800-355-1991 Fax: 410-778-4702 • 800-283-4966

dixonbayco.com Dixon Group Canada Limited

2315 Bowman Street, Innisfil, Ontario L9S 3V6 Customer Service: 705-436-1125 • 800-355-1991 Fax: 705-436-6251 • 877-436-6251

dixongroupcanada.com dixonvalve.com

customer service DBP-13

Index pages 141 - 159

© 2013

DBP13-1P5M

Printed in the USA

UFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACT

Petroleum Products

Dixon Bayco Petroleum & Overfill

2013

dixonbayco.com • Customer Service: 877.963.4966


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