pages 2 - 32
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Dixon Bayco Petroleum & Overfill 2013 Catalog
Overfill Products pages 33 - 61
Petroleum Replacement Parts pages 62 - 115 Overfill Replacement Parts pages 116 - 140
Dixon Bayco USA
800 High Street, Chestertown, MD 21620 Customer Service: 410-778-2002 • 800-355-1991 Fax: 410-778-4702 • 800-283-4966
dixonbayco.com Dixon Group Canada Limited
2315 Bowman Street, Innisfil, Ontario L9S 3V6 Customer Service: 705-436-1125 • 800-355-1991 Fax: 705-436-6251 • 877-436-6251
dixongroupcanada.com dixonvalve.com
customer service DBP-13
Index pages 141 - 159
© 2013
DBP13-1P5M
Printed in the USA
UFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACT
Petroleum Products
Dixon Bayco Petroleum & Overfill
2013
dixonbayco.com • Customer Service: 877.963.4966
Limited Warranty
Table of Contents Fuel Compatibility Chart.......................................... 4 API Couplers........................................................... 25 API Valves................................................................. 6
API Valve Dust Caps............................................................... 7 API Valve Gravity Drop Adapters ............................................ 7
Flanged Connections and Accessories..............7-9
TTMA Flanged Sight Flow Indicators....................................... 7 TTMA Flange x Thread Adapters............................................. 8 TTMA Weldable Flanges......................................................... 8 TTMA Flange Reducer............................................................ 9 TTMA Butterfly Valve Spacer................................................... 9 API & TTMA Flange Gaskets................................................... 9 TTMA Flange Dimensions....................................................... 9
Fuel Delivery Elbows.........................................10-12
6200 Series- Fuel Delivery Elbows........................................ 10 6500 Series- Heavy Duty Fuel Delivery Elbows.................... 10 Straight Drop Fuel Delivery Connectors................................ 11 Fuel Delivery Elbow Inlets..................................................... 11 Side Seal Fuel Delivery Elbows............................................. 11 Side Seal to Top Seal Adapter............................................... 12 Elbow Height Extensions....................................................... 12 Tank Cabinet "Dummy" Weld-On-Adapters........................... 12
Coaxial Single Point Fuel Delivery/Vapor Recovery Elbows............12-13
Replacement Fuel Inlets and Vapor Outlets.......................... 12 Coaxial Elbows...................................................................... 13
Fuel Station............................................................. 14
Delivery In-Ground Adapters and Caps................................. 14 Vapor Recovery Adapters and Caps..................................... 14
Vapor Elbows..................................................... 13,15
Single Point - Coaxial Elbows........................................... 13,15 Dual Point - Vapor Recovery Elbows..................................... 15
Tank Vapor Equipment................................. 14,16,17
Tank Vapor Return Valves..................................................... 16 Orange Vapor Caps.......................................................... 14,16 Vapor Hose Couplings........................................................... 16 Tank Sequential Vapor Vents................................................. 17 Tank Inbreathing and Outbreathing Vents............................. 17
Miscellaneous Tank Equipment.......................17-19
Air Interlock Valves................................................................ 17 Hose Tube Doors................................................................... 18 Aluminum Ladder Step.......................................................... 18 Static Grounding Balls........................................................... 18 One Way Full Flow Ball Valves.............................................. 19
Two Way 3 Port Diverting Ball Valves.................................... 19 Tanker Pipe Caps.................................................................. 18
Dry Disconnects................................................20-24
Cam & Groove Style Dry Disconnect Couplings.............20-23 Female NPT Adapters........................................................... 20 Jump Size Female NPT Adapters......................................... 21 Female NPS Vapor Adapter.................................................. 21 150# Flange Adapter............................................................. 21 Female NPT Couplers........................................................... 22 Greaseless Female NPT Couplers........................................ 22 Female NPT Swivel Couplers................................................ 22 Valve Handle Locking Kits for above Couplers...................... 23 Cam & Groove Style Dry Disconnect D2C Couplings........... 23 Bayco Bayonet Style Dry Disconnect Couplings................. 24 Female NPT Adapters........................................................... 24 Female NPT Couplers........................................................... 24
Groove Connections.............................................. 26
Aluminum Groove Clamps..................................................... 26 Lightweight Iron Groove Clamps........................................... 26 Replacement clamp Gaskets................................................. 26
Dixon Bayco, (herein called "Dixon") warrants the products described herein, and manufactured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It’s sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon’s satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon’s factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such items being limited to the actual warranty extended to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by others than Dixon; and (d) to normal maintenance services and the replacement of service items (such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the fullest extent allowable by applicable law. Other than the obligation of Dixon set forth herein, Dixon disclaims all warranties, express or implied, including but not limited to any implied warranties of merchantability or fitness for a particular purpose, and any other obligation or liability. The foregoing constitutes Dixon's sole obligation with respect to damages, whether direct, incidental or consequential, resulting from the use or performance of the product. Some products and sizes may be discontinued when stock is depleted, or may require a minimum quantity for ordering.
Limits of Liability
Fuel Nozzles & Accessories.............................27-31
Automatic Shut Off.............................................................27-28 Farm and Consumer Nozzles................................................ 27 Big Mouth™ Diesel Nozzle.................................................... 27 Fuel Master™ Diesel Nozzle................................................. 27 Bayco Automatic Diesel Nozzle............................................. 28 Fueler 100™ Automatic Diesel Nozzle.................................. 28 Manual Shut Off..............................................................28-31 Ball Nozzles........................................................................... 29 Replacement Spouts and Quick Fill Swivel Nuts................... 29 Pressure Nozzles for Bulk Delivery....................................... 28 Replacement Spouts............................................................. 29 High Capacity - Low Pressure/Gravity Utility Nozzle............. 28 Standard - Low Pressure/Gravity utility Nozzle..................... 30 Replacement Spouts............................................................. 30 Aircraft Over Wing Nozzles................................................... 31 Accessories............................................................................. 31 Male x Female NPT Nozzle Swivels...................................... 31 Male NPT x Hose Shank Swivels.......................................... 31 Breakaways........................................................................... 31
Fuel Tank Accessories........................................... 32
Automatic Pressure/Vacuum Relief Caps for Stationary Tanks.................................................................... 32 Standard Vent Caps for Stationary Tanks.............................. 32 Automatic Pressure/Vacuum Relief Caps for Mobile Tanks... 32
This catalog is intended as a product offering. It is not intended to be a user or technical manual. Information in this catalog is subject to change without notice. All users and distributors of products sold through this catalog should contact Dixon with questions of use, compatibilities, coupling procedures and life of product. Dixon's full-time engineering and test staff is always available to recommend uses and to assist distributors and users with any questions.
Safety This warning triangle, which appears throughout our catalog, is used as a reminder that the user should carefully review for safety the appropriateness of the product for the media, application and environment in which it will be used.
Copyright © 2013 by Dixon
Copyright
All rights reserved. This book is copyrighted material. Use, reproduction or copying of it by anyone other than Dixon is strictly forbidden without its express written consent.
Petroleum Products
Table of Contents
Table of Contents Fuel Tanker Overfill Detection.......................33-59
Petroleum Overfill
Replacement Parts
Petroleum
Replacement Parts
Overfill
Index............................................................141-158
We Commit
800.355.1991
Index
• To ensure that internal and external customer needs are identified and that our products and services meet these needs. • To fully meet and exceed the requirements of the ISO 9001 Quality Program. • To strive for quality in each and every phase of our business. • To exceed competitor’s quality. • To provide systems and training for all Dixon employees. • To create an environment that will allow each employee to do it right the first time, and accept the responsibility for quality in each and every task they perform. • That no employee will ever be called on to do anything morally, legally or ethically wrong.
Dixon Bayco 2013
Products
Replacement Parts.......................................62-141
Products
Important Information about Dixon FloTech..................... 34 Plug-n-Play Checkmate Overfill/Retain System.......... 35-36 Monitors with Integrated Dual Sockets......................... 35,36 Stand Alone Monitors........................................................ 37 Stand Alone Socket Assemblies........................................ 37 Overfill Sensors & Probes................................................. 38 Retain Sensors.................................................................. 38 Wiring Harness.................................................................. 39 Checkmate Overfill/Retain Black & White 2 Wire System................................................................. 40-41 Complete Overfill Detection Systems (Top Detection Only).......................................................... 40 Complete Overfill Detection Systems (Top & Bottom)................................................................... 40 R/OM Type Onboard Monitor............................................ 41 Overfill Sensors & Probes................................................. 41 Retain Sensors.................................................................. 41 R/OM Type Overfill/Retain Red & Black 2 Wire System................................................................. 42-44 FloTech R/OM Overfill Detection Systems (Top Detection Only).......................................................... 42 FloTech R/OM Overfill Detection Systems (Top & Bottom)................................................................... 42 R/OM Type Onboard Monitor............................................ 43 Overfill Sensors & Probes............................................ 43,44 Retain Sensors............................................................. 43,44 FloTech API Optic 5 Wire Overfill Detection Systems.45-47 FloTech API Optic Overfill 5 Wire Systems (Top Detection Only).......................................................... 45 FloTech API Optic Overfill 5 Wire System Onboard Monitor................................................................ 46 Overfill sensors & Probes.................................................. 46 Stainless Steel Probes and Sensor Housings................... 47
Sockets............................................................................ 48-49 Single Sockets with Aluminum Harcoat J Slots................. 48 Single Sockets with GFL (Guaranteed for Life) Stainless Steel J Slots....................................................... 48 EZ-Cept Double Sockets................................................... 49 EZ-Cept Triple Sockets...................................................... 49 Socket Profiles.............................................................. 60,61 Grounding Ball and Bolt..................................................... 50 Cable and Strain Reliefs..................................................... 50 Electronic Equipment.......................................................... 51 Optic System Tester.......................................................... 51 Trailer Identification Module (T.I.M.) Chip Reader............. 51 Checkmate Event Date Recorder...................................... 51 API Compatible Loading Rack Cords................................ 52 API Optic Cord Assemblies............................................... 52 API Thermistor Cord Assemblies....................................... 52 ROM Link Replacement Sensors...................................... 53 Competitor Cross Reference Chart.............................. 56-59
1
Petroleum Products
Safety Vapor Vents (pg 17) VRV3501
VRP3600
Vapor Vent (pg 17) VR6030SQ
VR6035SQ
Tube Doors (pg 18) TDF8
TDF7
TDF6
Ladder step (pg 18) 15S
Elbow Extension Kits (pg 12)
Grounding Stud (pg 18) GS1 GS2
FUEL Load Only (pg 6)
Vapor Couplers (pg 16) VR4050
VRC3000
VR4030CS
5204L
Vapor Valves (pg 16)
Vapor Caps (pg 14)
VR4000
VR4100
VR4050PL
VAPOR
API’s
VR4100F
Load/Unload (pg 6) VR4050
5204
Vapor Adapter (pg 14) VR4086
Vapor Elbows (pg 15)
5204SFI
Vapor Caps (pg 14)
VR4050PL VR6100
2
VR6200
VR6500
5200SFI (pg 7)
VAPOR From Underground Tank 800.355.1991
Dixon Bayco 2013
Petroleum Products
Petroleum Tanker Products
FloTech Overfill Detection (pgs 33-59)
Bayco brand products are engineered for dependable, long service life and designed for easy, low cost maintenance. Where possible, modular systems are incorporated with common parts to minimize inventory of repair items.
Air Interlocks (pg 17) 5000AIV
5000AIR
5000AI
Aluminum TTMA Flanges and Round Flange Gaskets (pgs 8-9) TTF3AL TTF4AL FG4540 4443
FUEL 4500 Series Drop Adapters (pg 7)
API Cap Assembly (pg 7)
5205
5000-25
4540
Dust Cap
4540SG
4540F
FUEL FUEL
Co-Axial Elbow (pg 13) (Vapor Outlet)
Drop Elbows (pgs 10-11) Elbow Inlets (pg 11 ) (6000 Series)
6000AS Female
Male
6200
Short 4" BZ4051S
6500A
FUEL
Top Seal Adapters (pg 14)
Standard 4" BZ4051
6304NPT
6400/F 6430/F
Locking Fill Caps (pg 14)
FUEL
SA4050
VR4050AL
To Underground Tank
Dixon Bayco 2013
800.355.1991
3
Petroleum Products
Dixon Bayco Fuel Compatibility Chart Biofuel Compatible Gasoline
Diesel
ULSD
Crude Oil
E10
E20
E85
E100
B2
B20
B100
Fuel Product*
4500 Series
7
Two Piece API Drop Adapter With Sight Glass, Baylast Seals
3
3
3
3
3
3
3
3
3
3
3
4500V Series
7
Two Piece API Drop Adapter With Sight Glass, Viton Seals
3
3
3
3
NR NR NR NR
3
3
3
4530 & 4540
7
API Drop Adapter Without Sight Glass, Baylast Seals
3
3
3
3
3
3
3
3
3 3
Dixon Bayco Product
Page #
Description
3
3
4530V & 4540V
7
API Drop Adapter Without Sight Glass, Viton Seals
3
3
3
3
NR NR NR NR
3
3
4530SG & 4540SG
7
One Piece API Drop Adapter With Sight Glass, Baylast™ Seals
3
3
3
3
3
3
3
3
3
4530SGV & 4540SGV
7
One Piece API Drop Adapter With Sight Glass, Viton® Seals
3
3
3
3
NR NR NR NR
3
3
3
5200SFI & 5200SFI-3
7
TTMA Flanged Sight Glass With Baylast™ Seals
3
3
3 NR2 3
3
3
3
3
5200SFIV & 5200SFIV-3
7
TTMA Flanged Sight Glass With Viton® Seals
3
3
3 NR2 NR NR NR NR
3
3
3
5204
6
API Valve With Sight Glass, Baylast™ Seals
3
3
3 NR2 3
3
NR NR
3
3
3
5204C
6
API Valve With Sight Glass & Removable Handle, Baylast™ Seals
3
3
3 NR2 3
3
NR NR
3
3
3
5204L
6
API Load Only Valve With Sight Glass, Baylast™ Seals
3
3
3 NR2 3
3
NR NR
3
3
3
5204LNG
6
API Load Only Valve Without Sight Glass, Baylast™ Seals
3
3
3 NR2 3
3
3
3
3
3
3
5204NG
6
API Valve Without Sight Glass, Baylast™ Seals
3
3
3 NR2 3
3
3
3
3
3
3
5204NGC
6
API Valve Without Sight Glass, With Removable Handle, Baylast™ Seals
3
3
3 NR2 3
3
3
3
3
3
3
5204NGV
6
API Valve Without Sight Glass, Viton® Seals
3
3
3 NR2 NR NR NR NR
3
3
3
®
3 3
3 3
5204SFI
6
API Valve With Inline Tube Sight Glass, Baylast™ Seals
3
3
3 NR2 3
3
3
3
3
3
3
5204SNG
6
API Valve Without Sight Glass, Baylast™ Seals, Stainless Spring
3
3
3
3
3
3
3
3
3
5204TNG
6
API Valve Without Sight Glass, PTFE Seals
5300 & 5400
25
API Rack Coupling Buna Seals
5300B & 5400B
25
API Rack Coupling Viton®-B Seals
3
5300G & 5400G
25
API Rack Coupling Viton® GFLT Seals
3
10,11
Petroleum Drop Elbows & Inlets, Buna Seals
3
Vapor or Product Hose Couplings
16
Petroleum Vapor Hose Couplings, Buna Seals
3
3
3
Vapor or Product Hose Couplings
16
Petroleum Vapor Hose Couplings, Viton® Seals
3
3
3
VR4000 & VR4100 Series Vapor Valves
16
Petroleum Vapor Valves
3
3
3
VR6100, VR6200 & VR6500 Vapor Elbows
15
Petroleum Vapor Elbows & Inlets
3
3
VR6030SQ & VR6035SQ
17
Sequential Vapor Vent Valves, Baylast Seals
3
300GTTFCB & 400GTTFCB
9
Cork Buna TTMA gasket
3
400GTTFK
9
Klinger® Style TTMA gasket
40321TF, 40322TF & 40323TF
9
PTFE Soft Core TTMA Gaskets
6000, 6200 & 6500 Series Drop Elbows
FT151,FT202,FT101 FT150S, FT100S
41,43,46 FloTech Sensors 47
FloTech Stainless Steel Sensors
3
3
NR1 NR1 NR1 NR1 NR1 NR1 NR1 NR1 NR1 NR1 3 3
NR
3
3
3
3
3
3
NR
3
3
NR
3
3
3
3
3
3
3
3
3
NR
3
3
3
3
3
3
3
3
3
NA
3
3
3
3
3
3
NR
3
3
3
3
3
3
3
NR
3
NR NR NR NR
3
3
3
3
3
3
3
3
3
3
3
3
NA
3
3
3
NA
3
3
NA
3
3
3
3
3
3
3
3
3
3
3
3
3
3
NR NR NR
3
NR NR
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Notes: NA Not Applicable (This product is not used in this application) NR Not Recommended NR1 Not Recommended cost and tendency for PTFE to become damaged from particulate material is not justified for this application. NR2 Not Recommended crude oil contains acids that are corrosive to steel parts ULSD Ultra low sulfur diesel (ULSD) is a term used to describe a standard for defining diesel fuel with substantially lowered sulfur contents. As of 2006, almost all of the petroleum based diesel fuel available in Europe and North America is of a ULSD type. Crude Oil Oil in its natural state, as it comes from the ground. Crude oil can contain various other chemicals and gases, many of which can be corrosive. E10 10% Ethanol, 90% Gasoline E20 20% Ethanol, 80% Gasoline E85 85% Ethanol, 15% Gasoline E100 100% Ethanol B2 2% Bio diesel, 98% diesel (normally ULSD as above) B20 20% Bio diesel, 80% diesel (normally ULSD as above) B100 100% Bio diesel * Petroleum companies often put additives in fuels, additives can affect compatibility with fittings and seals, Please contact Dixon for more information. Viton® GFLT is compatible with all liquids listed above and available from Dixon by special quotation. Baylast™ is a proprietary seal compound from Dixon. REV 8, Mar 29, 2011 4
800.355.1991
Dixon Bayco 2013
Petroleum Products
Dixon Bayco Bottom Loading, Gasket and Seal Recommendations For Alternative Fuels Dixon has completed several years of testing and engineering evaluation to ensure our products are compatible with all modern motor fuels in use today. Dixon uses a proprietary seal compound that we refer to by the trade name Baylast™. Baylast™ has been tested both in the lab and field with excellent results. Baylast™ was developed so we could offer a single seal material compatible with the wide range of alternative fuels used today. Many Dixon Bayco products have been using Baylast™ seals to ensure compatibility with alternate fuels including E100 Ethanol, E85 Ethanol, B2 Bio diesel, B20 Bio diesel, Ultra Low Sulfur Diesel, and standard refined gasoline and diesel products with excellent results. Our tests indicate that Baylast™ performs well down to -40°F. There are mechanical and temperature considerations that must be understood to determine which seal material is suitable for a specific application. A good example is PTFE, it has a very wide chemical compatibility range but is a poor seal material for mechanical reasons. Using Viton® B, or Viton® GF is one solution to ensure compatibility, but Viton® has limitations regarding mechanical suitability for seal applications with moving joints. One critical and well known limitation to Viton® is cold temperature. Viton® will become hard at low temperatures and seals with moving parts tend to weep liquid. On the opposing page is our fuel compatibility chart which outlines our recommendation for each Dixon Bayco product and type of fuel. Should you have any questions or need additional technical support, please call Dixon at: 800-355-1991.
SuperTanker™ Program
Dixon Bayco 2013
800.355.1991
5
Petroleum Products
API Valves
Products
Petroleum
Fuel Tanker Loading and Unloading Application:
Standards: Materials: Features & Benefits:
Used for bottom loading and unloading of petroleum tankers, API valves are typically mounted to the piping below each tank compartment, using the built in 4" TTMA flange connection. Two styles are available: 1) Load only (without handle) which permits terminal loading only. Tanker unloading would be achieved through another tank connection. 2) Load/unload (with a handle) which permits both terminal loading, and fuel unloading through the valve. Manufactured to American Petroleum Institute standard API RP-1004, which allows for positive connection to drop adapters and rack couplers such as the Dixon Bayco 5300/5400 series rack coupler. Aluminum body, and handle *. Anodized Hard Coat Aluminum nose ring. Stainless steel hardware. Baylast™*, Viton®* and PTFE Seals *. Nylon sight glass *. Acrylic full body sight glass. • Unique fluid flow sight level * • Ergonomically curved handle operates on a short 62° degree stroke (handle is removable on some models *) • Any required maintenance is simplified, Dixon Bayco API Valves can be completely rebuilt without the need to remove the valve from the tanker *. • Nose ring is anodized hard coat aluminum, which in most applications will provide years of trouble free service. Nose ring can be rotated to provide a fresh connection surface. • Biofuel Compatible, up to E100 (100% Ethanol) * and B100 (100% Bio Diesel). For detailed fuel compatibility, please refer to the chart shown on page 4. * Dependent upon part #, see part number list below for more details
Load/Unload Valves Part #
Description
Overall Length
Fuel Compatibility
Fixed handle with Baylast™ seals Gasoline and diesel, up to E100 7" (no sight glass) and B100 biofuels Canadian API with Baylast™ seals Gasoline and diesel, up to E100 5204NGC 7" (no sight glass) and B100 biofuels Fixed handle, Baylast™ seals and Gasoline and diesel, up to E20 7" 5204 sight glass and B100 biofuels Canadian API with Baylast™ seals Gasoline and diesel, up to E20 5204C 7" and sight glass and B100 biofuels Fixed handle, Baylast™ seals and Crude oil, gasoline and diesel, 5204SNG 7" stainless steel spring (no sight glass) up to E20 and B100 biofuels Fixed handle with PTFE seals (no B100 bio diesel 7" 5204TNG sight glass) Fixed handle with Viton® seals (no Gasoline and diesel, up to B100 7" 5204NGV sight glass) bio diesel Fixed handle, Baylast™ seals and Gasoline and diesel, up to E100 5204SFI 8.81" * inline full body sight glass and B100 biofuels * Overall length of 5204SFI is the same as a 5204 API valve, gasket and 1¾" sight flow indicator combined 5204NG
5204
5204SFI
Load Only Valves Part #
5204L
Description
Overall Length
5204LNG
Baylast™ seals (no sight glass)
7"
5204L
Baylast™ seals and sight glass
7"
Fuel Compatibility Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E20 and B100 biofuels
See page 9 for TTMA flange gaskets.
Biofuel Compatible, see fuel compatibility chart on page 4 for more information. 6
800.355.1991
Dixon Bayco 2013
Petroleum Products
Fuel Tanker Loading and Unloading
Part # 5205 5000-24 * 5000-25
5000-25
5000-24
Description Aluminum API cap with flat buna gasket, with nylon quick release lever Aluminum API cap with O-ring Baylast™ seal *, with brass cam arms Nylon API cap with flat buna seal, with plated steel padlockable roller lever
* Viton® seal available
API Drop Adapters
4540 Part # 4530 4530SG 4540 4540V 4540SG 4540SGV 4540F
4502
4540SG Description
4540F Fuel Compatibility
API to 3" drop adapter, Baylast™ O-ring seal API to 3" drop adapter, Baylast™ flat gasket, in line sight glass API to 4" drop adapter, Baylast™ O-ring seal API to 4" drop adapter, Viton® O-ring seal API to 4" drop adapter, Baylast™ flat gasket, inline sight glass API to 4" drop adapter, Viton® flat gasket, inline sight glass API to 4" drop coupler, Buna-N gasket
Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to B100 bio diesel Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to B100 bio diesel Gasoline and diesel, up to E100 and B100 biofuels
TTMA Flanged Sight Flow Indicators
5200-SFI shown mounted on petroleum tank Part # 5200-SFI-3 5200-SFI 5201-SFI
5201-SFI Description
5200-SFI Fuel Compatibility
3" TTMA flange sight flow, 1¾" width, 3½" inside diameter 4" TTMA flange sight flow, 1¾" width, 4-3/8" inside diameter 4" TTMA flange sight flow, 3¼" width, 4-3/8" inside diameter
Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels
Note: Maximum flange bolt torque is 200 in-lb (inch pounds)
Dixon Bayco 2013
800.355.1991
7
Petroleum
5205
Products
API Dust Caps
Petroleum Products
TTMA Flanges
Products
Petroleum
Fuel Tanker
TTF4AL-4MT Part # TTF3AL-3MT TTF4AL-3MT TTF4ALHC-3MT TTF4AL-3EMT TTF4AL-3FT TTF4AL-4MT TTF4ALHC-4MT TTF4AL-4EMT TTF4AL-4FT TTF3AL TTF4AL TTF400SP
TTF4AL-4EMT
TTF4AL-4FT
Description
TTF4AL
3" TTMA flange x 3" male NPT, 2½" overall length 4" TTMA flange x 3" male NPT, 2½" overall length 4" TTMA flange x 3" male NPT, 2½" overall length, hardcoated 4" TTMA flange x 3" male NPT, 5½" overall length 4" TTMA flange x 3" female NPT, 2½" overall length 4" TTMA flange x 4" male NPT, 2½" overall length 4" TTMA flange x 4" male NPT, 2½" overall length, hardcoated 4" TTMA flange x 4" male NPT, 5½" overall length 4" TTMA flange x 4" female NPT, 2½" overall length 3" TTMA butt weld on flange 4" TTMA butt weld on flange 4" TTMA socket weld on flange
TTF400SP Fuel Compatibility
Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels
See page 9 for TTMA flange gaskets
TTMA Flange x Cam and Groove
400-ALT-AL Part # 300-ALT-AL* 3040ALT-AL 400-ALT-AL* 40022ALTAL 600-ALT-AL 300-DLT-AL 3040DLT-AL 400-DLT-AL 40022DLTAL 600-DLT-AL
4022ALTAL
400-DLT-AL
Description
4022DLTAL Fuel Compatibility
3" TTMA flange x 3" cam and groove adapter (straight) 3" TTMA flange x 4" cam and groove adapter (straight) 4" TTMA flange x 4" cam and groove adapter (straight) 4" TTMA flange x 4" cam and groove adapter (22½°) 6" TTMA flange x 6" cam and groove adapter (straight) 3" TTMA flange x 3" cam and groove coupler (straight) 3" TTMA flange x 4" cam and groove coupler (straight) 4" TTMA flange x 4" cam and groove coupler (straight) 4" TTMA flange x 4" cam and groove coupler (22½°) 6" TTMA flange x 6" cam and groove coupler (straight)
Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E85 and B20 biofuels Gasoline and diesel, up to E85 and B20 biofuels Gasoline and diesel, up to E85 and B20 biofuels Gasoline and diesel, up to E85 and B20 biofuels Gasoline and diesel, up to E85 and B20 biofuels
See page 9 for TTMA flange gaskets
8
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Petroleum Products
Fuel Tanker
4443 Part # 4443
Description 4" TTMA x 3" TTMA reducer flange
Fuel Compatibility Gasoline and diesel, up to E100 and B100 biofuels
TTMA Butterfly Valve Spacer
FG4540 Part # FG4540
Description 4" TTMA flange spacer
Fuel Compatibility Gasoline and diesel, up to E100 and B100 biofuels
API and TTMA Flange Gaskets
Part #
Size
Description
Bolt Thickness Circle
OD
ID
5-5/8"
3½"
1/8"
5-29/32" 3½"
3/32"
300GTTFCB
3" TTMA - Cork/Buna
40321TF
3" TTMA - PTFE with soft fiber core
40364TF
3" API Sump - PTFE with soft fiber core
400GTTFCB
4" TTMA - Cork/Buna
6-5/8" 4-9/16"
1/8"
40322TF
4" TTMA - PTFE with soft fiber core
6-7/8" 4-5/8"
3/32"
40323TF
4" API Sump - PTFE with soft fiber core 8-3/8" 5-7/8"
5/32"
400GTTFK
4" TTMA Klinger nylon
1/8"
Dixon Bayco 2013
7¼"
5"
6-5/8" 4-9/16"
800.355.1991
5/32"
Fuel Compatibility
and diesel, up to E10 4-7/8" Gasoline and B2 biofuels and diesel, up to E100 4-7/8" Gasoline and B100 biofuels and diesel, up to E100 6¼" Gasoline and B100 biofuels and diesel, up to E10 5-7/8" Gasoline and B2 biofuels and diesel, up to E100 5-7/8" Gasoline and B100 biofuels and diesel, up to E100 7¼" Gasoline and B100 biofuels and diesel, up to E100 5-7/8" Gasoline and B100 biofuels 9
Petroleum
Products
TTMA Flange Reducer
Petroleum Products
Fuel Delivery Products
Petroleum
6200 and 6500 Series- Fuel Delivery Elbows Features & Benefits:
6200 Series:
• Available in standard or tall heights to accommodate deep fill boxes • Rugged modular cast aluminum construction • Most parts are common throughout the Bayco elbow line, making any necessary maintenance a breeze. • Grease nipple enables the greasing of the lever stem, and acetal bushings help keep everything moving smoothly, even in the harshest of conditions. • Bolt on inlets allow the inlet to be changed without having to worry about galling of threaded inlets. • Ball handle lever enables the operator to easily and positively engage the solid bronze locking arms, onto the underground adapter. • Biofuel compatible up to E100 (100% Ethanol) and B20 (20% Bio Diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.
6500 Series: Features all of the benefits of the 6200 series plus-
• Heavy duty bolt on arm attachment plate increases the strength of the lever pivot. There are no impact susceptible pivot bolts, or casting bosses to break. • Arm hinge points use a double yoke design, which increases the arm strength. • Built in heavy duty, locking mechanism prevents accidental elbow disconnections while the elbow is in service. No need for the operator to engage the locking mechanism, just move the handle to the closed position and the lock automatically engages. Releasing the lock is equally as easy, just gripping the handle and lifting. The locking mechanism has lots of free clearance so will not be affected by dirt, ice or snow. (Elbow disconnections can occur on other elbow designs, from either operators bumping the release mechanism, or from a hydraulic surge when the underground storage tank overfill valve slams shut.) • Ergonomic handle can be mounted on either side of the elbow.
"A" "B"
"A" "B"
6200A Part # 6200 6200C 6200A 6200B 6200D 6200T 6200AT 6200X 6200XC 6200XA 6200XB 6200XD 6200XT 6200XAT 6500 6500C 6500A 6500B 6500D 6500T 6500AT 6500X 6500XC 6500XA 6500XB 6500XD 6500XT 6500XAT
"A" "B"
6200D
"A" "B"
6500A
"A" 17¾" 17¾" 17¾" 17¾" 17¾" 17¾" 17¾" 21" 21" 21" 21" 21" 21" 21" 17¾" 17¾" 17¾" 17¾" 17¾" Elbow with locking handle and anti-spill sleeve without inlet connection 17¾" Elbow with locking handle, 4" adapter inlet and anti-spill sleeve 17¾" Tall height full feat. elbow only, without inlet connection 21" Tall height full feat. elbow with 3" adapter inlet 21" Tall height full feat. elbow with 4" adapter inlet 21" Tall height full feat. elbow with 3" coupler inlet 21" Tall height full feat. elbow with 4" coupler inlet 21" Tall elbow with locking handle, 4" adapter inlet and anti-spill sleeve 21" Tall elbow with locking handle, 4" adapter inlet and anti-spill sleeve 21" Description Standard height elbow only, without inlet connection Standard height elbow with 3" adapter inlet Standard height elbow with 4" adapter inlet Standard height elbow with 3" coupler inlet Standard height elbow with 4" coupler inlet Elbow with anti-spill sleeve without inlet connection Elbow with 4" adapter inlet and anti-spill sleeve Tall height elbow only, without inlet connection Tall height elbow with 3" adapter inlet Tall height elbow with 4" adapter inlet Tall height elbow with 3" coupler inlet Tall height elbow with 4" coupler inlet Tall elbow with anti-spill sleeve without inlet connection Tall elbow with 4" adapter inlet and anti-spill sleeve Standard height full feat. elbow only, without inlet connection Standard height full feat. elbow with 3" adapter inlet Standard height full feat. elbow with 4" adapter inlet Standard height full feat. elbow with 3" coupler inlet Standard height full feat. elbow with 4" coupler inlet
Elbow inlet adapters are shown on page 11.
"B" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 13¾" 13¾" 13¾" 13¾" 13¾" 13¾" 13¾" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 10-7/8" 13¾" 13¾" 13¾" 13¾" 13¾" 13¾" 13¾"
6500XA Fuel Compatibility Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels
See page 72-73 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 10
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Petroleum Products
Fuel Delivery Straight Drop Fuel Delivery Connectors Part #
Description Straight connector with 3" adapter inlet Straight connector with 4" adapter inlet Straight connector with 3" male NPT inlet Straight connector with 4" male NPT inlet
6303 6304 6303NPT 6304NPT
Overall Height 17-5/8" 16-3/16" 19-他" 19-3/16"
Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels
6304NPT
See page 73 for repair kits and replacement parts.
Fuel Delivery Elbow Inlets and Anti-Spill Tubes
6000-14 Part # 6000-16 6000-17 6000-15 6000-14 6000-20 6000F 6200-17 6200X-17
6000-17
6000-20
Description 3" adapter inlet 4" adapter inlet 3" coupler inlet 4" coupler inlet 4" Female NPT inlet Inline screen for drop elbows Anti-spill tube for 6200 and 6500 Tall Anti-Spill Tube for 6200 and 6500
6200-17
Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels
These inlets are for 6000, 6200 and 6500 series fuel delivery elbows only, for the 6400, series coaxial elbow inlets, refer to the inlets shown on page 12.
Side Seal Fuel Delivery Elbows Part #
Description
6000AS
Side seal elbow without inlet connection
6000ASC
Side seal elbow with 3" adapter inlet
6000ASA
Side seal elbow with 4" adapter inlet
6000BSA
Side seal elbow with 3" coupler inlet
6000DSA
Side seal elbow with 4" coupler inlet
6000AST 6000ASAT 6000ASAL 6000ASR
Dixon Bayco 2013
Side seal elbow without inlet connection, with anti-spill sleeve. Side seal elbow with 4" adapter inlet, with anti-spill sleeve. Side seal elbow with 4" adapter inlet, with locking ring. Optional add on locking ring. Prevents levers from moving.
Fuel Compatibility Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels
800.355.1991
6000ASC
11
Petroleum
Products
Fuel Delivery Connectors
Petroleum Products
Side Seal to Top Seal Adapter
Products
Petroleum
Fuel Delivery Part # 6000-SSA
Description Top seal to side seal connection adapter
Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels
6000SSA
Elbow Height Extensions
6000EXT spacer kits shown assembled to elbows Part # 6000EXT
6400EXT
Description 3" height extension kit for 6200, 6500, VR6000 and VR6500 elbows. Kit includes: body and stem extensions, 4 stainless steel nuts and bolts, and stem pin. 3" height extension kit for 6400 co-axial elbows. Kit includes: body and stem extensions, 4 stainless steel nuts and bolts, stem pin and replacement vapor tube.
Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels
Tank Cabinet "Dummy" Weld-on Adapters Part # Description AL4051-BORE 4" fuel delivery - cabinet weld-on adapter blank 400AWSPAL 4" vapor recovery - cabinet weld-on adapter blank AL4051-BORE
400AWSPAL
Coaxial Elbow-Replacement Fuel Inlets and Vapor Outlets
6000-17C Part # 6000-16C 6000-17C 6000-15C 6000-14C 6400-4 6000-26C
6000-14C
Description 3" adapter fuel inlet 4" adapter fuel inlet 3" coupler fuel inlet 4" coupler fuel inlet 3" adapter vapor outlet 3" Male NPT vapor outlet
Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels
These inlets are for 6400 series coaxial elbows only, for 6000, 6200 and 6500 series delivery elbows, refer to the inlets shown on page 11. 12
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Petroleum Products
Fuel Delivery/Vapor Recovery • Available in standard or tall heights to accommodate deep fill boxes • Rugged modular cast aluminum construction • Many parts are common throughout the Bayco elbow line, making any necessary maintenance a breeze. • Grease nipple enables the greasing of the lever stem, and acetal bushings help keep everything moving smoothly, even in the harshest of conditions. • Bolt on inlets allow the inlet to be changed without having to worry about galling of threaded inlets. See below for replacement inlets (Note: Coaxial inlets are not interchangeable with other Bayco elbow inlets.) • Ball handle lever enables the operator to easily and positively engage the solid bronze locking arms, onto the underground adapter. • Top connection is the vapor outlet; lower connection is the fuel delivery inlet. • Biofuel compatible up to E100 (100% Ethanol) and B20 (20% bio diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.
"A"
"A"
"B"
"B"
6400 Part #
6400X Description
Standard height elbow with 3" adapter fuel inlet, 3" adapter vapor outlet Standard height elbow with 3" coupler fuel inlet, 6430F 3" adapter vapor outlet Standard height elbow with 4" adapter fuel inlet, 6400 3" adapter vapor outlet Standard height elbow with 4" coupler fuel inlet, 6400F 3" adapter vapor outlet Standard height elbow with 4" coupler fuel inlet, 6400FNPT 3" male NPT vapor outlet Tall height elbow with 3" adapter fuel inlet, 6430X 3" adapter vapor outlet Tall height elbow with 3" coupler fuel inlet, 6430XF 3" adapter vapor outlet Tall height elbow with 4" adapter fuel inlet, 6400X 3" adapter vapor outlet Tall height elbow with 4" coupler fuel inlet, 6400XF 3" adapter vapor outlet Tall height elbow with 4" coupler fuel inlet, 6400XFNPT 3" male NPT vapor outlet 6430
"A" "B" Overall Ground Fuel Compatibility Height Clearance 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 23¾" 11¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels 26¾" 14¾" Gasoline and diesel, up to E100 and B20 biofuels
Elbow options are shown on page 12, see page 74 for repair kits and replacement parts. Biofuel Compatible, see fuel compatibility chart on page 4 for more information. Dixon Bayco 2013
800.355.1991
13
Petroleum
Features & Benefits:
Products
Single Point Coaxial - Fuel Delivery/Vapor Recovery Elbows
Petroleum Products
Products
Petroleum
Fuel Delivery/Vapor Recovery Fuel Station, In-Ground Tank Adapters and Caps Application:
Standards: Materials: Features & Benefits:
When fuel is delivered to the fuel station, the fuel delivery and vapor recovery elbows, are connected to the in-ground tank adapters. There are two types that do not interchange, 1) is for fuel delivery using either standard or Coaxial delivery elbows. 2) is for the vapor recovery elbows. The delivery adapter is threaded onto the in-ground tank fuel inlet, and the vapor adapter is threaded to the in-ground tank vapor outlet connection. To prevent contamination and fuel evaporation, the tank adapters are capped with T handle caps when not in use. Manufactured with 4" pipe threads to connect to in-ground fuel station tanks, and then provide an interface to connect the top seal fuel drop or vapor recovery elbows. Adapters are either produced from bronze * or Bayloy™ *. Caps are produced in aluminum *, bronze * or nylon *, buna seals Delivery Adapters (top seal): • Available with 4" NPS or 4" NPT threads, with 3½" or 2-3/8" heights • Rugged bronze or Bayloy™ cast construction. Delivery Adapter Caps • Designed to fit fuel delivery adapters only • Rugged durable construction aluminum or bronze bodies, with bronze push-pull T handle • Protect the delivery adapter, and prevent fuel contamination evaporation and tampering • Pad lockable Vapor Adapters • Rugged bronze or Bayloy™ cast construction • With outlet poppet valves to prevent fuel vapors from escaping. Poppet opens when vapor elbow is connected • Can be used as vapor valve on a fuel tanker (does not have mount for air interlock) Vapor Adapter Caps • Designed to fit fuel vapor adapters and truck mounted vapor valves • Colored orange to signify vapor connection. • Durable and light weight construction aluminum or nylon bodies, with push-pull T handle • Protect the vapor adapter, and prevent fuel contamination and tampering. • Pad lockable Biofuel compatible, up to E100 (100% Ethanol) and B20 (20% Bio Diesel). For detailed fuel compatibility, please refer to the chart shown on page 4. * Dependent upon part #, see part number list below for more details
BZ4051
BZ4051S
SA4050AL
Fuel Delivery Part # BZ4051 BY4051 BZ4051S SA4050AL SA4050BZ TL4070BZ
Description Bronze fuel delivery tank adapter, 4" female NPT, 3½" height, top seal Bayloy fuel delivery tank adapter, 4" female NPT, 3½" height, top seal Bronze fuel delivery tank adapter, 4" female NPS, 2-3/8" height, top seal Aluminum fuel delivery adapter cap, bronze push-pull T handle, buna gasket Bronze fuel delivery adapter cap, bronze push-pull T handle, buna gasket Bronze fuel delivery adapter cap, bronze twin lever handle
Vapor Recovery
VR4086 Part # VR4086 VR4086BY VR4050AL VR4050PL VR4050ALC VR4050PLC
VR4050AL
VR4050PL
Description Bronze vapor recovery tank adapter, 4" FNPT, 3-5/8" height, with vapor poppet Bayloy vapor recovery tank adapter, 4" FNPT, 3-5/8" height, with vapor poppet Aluminum vapor recovery cap, colored vapor orange, push-pull T handle, buna gasket Nylon vapor recovery cap, colored vapor orange, push-pull T handle, buna gasket Aluminum vapor recovery cap, colored vapor orange, push-pull T handle, buna gasket, with chain Nylon vapor recovery cap, colored vapor orange, push-pull T handle, buna gasket, with chain See pages 80 and 82 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Vapor Compatible.
14
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Petroleum Products
Fuel Delivery/Vapor Recovery Dual Point - Vapor Recovery Elbows
Features & Benefits:
* Dependent upon part #, see part number list below for more details
"A"
"B"
"A"
VR6000NP Part #
"A"
"B" VR6100
VR6200
Description
D-handle, 3" adapter outlet Push-on style, 3" adapter outlet Push-on style, 3" adapter outlet Ball lever handle, without adapter outlet Ball lever handle, 3" adapter outlet Ball lever handle, 3" adapter outlet Ball lever handle, 3" adapter outlet with height extension, VR6200PNP see page 12 for more info. VR6200ANP Ball lever handle, 4" adapter outlet VR6200NPB Ball lever handle, 3" coupler outlet Ball lever handle, 3" coupler outlet with height extension, VR6200NPBP see page 12 for more info Ball lever handle, 4" coupler outlet with height extension, VR6200NPDP see page 12 for more info VR6500 Heavy duty ball lever handle, 3" adapter outlet VR6500NP Heavy duty ball lever handle, 3" adapter outlet VR6500LPNP Heavy duty ball lever locking handle, 3" adapter outlet Replacement 3" adapter outlet, for elbows with or without VR6000-6 poppets Replacement 4" adapter outlet, for elbows without 6000-17 poppets. Requires liquid sealant to seal to elbow body. Replacement 3" coupler outlet, for elbows without poppets. 6000-15 Requires liquid sealant to seal to elbow body. Replacement 4" coupler outlet, for elbows without poppets. 6000-14 Requires liquid sealant to seal to elbow body. VR6000NP VR6100 VR6100NP VR6200NPBU VR6200 VR6200NP
"A"
"B"
"B" VR6500
Outlet "A" "B" Poppet Overall Ground Vapor Compatibility Valve Height Clearance No 17¼" 10¾" Gasoline and diesel, up to E85 & B20 biofuels Yes 16¾" 10½" Gasoline and diesel, up to E85 & B20 biofuels No 16¾" 10½" Gasoline and diesel, up to E85 & B20 biofuels No 17¼" 10¾" Gasoline and diesel, up to E85 & B20 biofuels Yes 17¼" 10¾" Gasoline and diesel, up to E85 & B20 biofuels No 17¼" 10¾" Gasoline and diesel, up to E85 & B20 biofuels No 20¼" 13¾" Gasoline and diesel, up to E85 & B20 biofuels No No No
17¼" 17¼" 20¼"
10¾" 10¾" 13¾"
Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E85 & B20 biofuels
No
20¼"
13¾"
Gasoline and diesel, up to E85 & B20 biofuels
Yes No No -
17¼" 17¼" 20¼" -
11¼" 11¼" 13¾" -
Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E85 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels
-
-
-
Gasoline and diesel, up to E100 & B20 biofuels
-
-
-
Gasoline and diesel, up to E100 & B20 biofuels
-
-
-
Gasoline and diesel, up to E100 & B20 biofuels
Biofuel Compatible, see fuel compatibility chart on page 4 for more information.
Dixon Bayco 2013
800.355.1991
15
Petroleum
Standards: Materials:
In many areas fuel stations are equipped with dual point tank connections, one connection is for the fuel delivery, and the other connection is for the vapor recovery connection. The vapor elbow bottom connection is connected to the fuel station on a ground tank vapor adapter and the top connection to the vapor hose, which returns the fuel vapors back to the tanker. Manufactured to connect to in ground fuel station vapor adapters and cam and groove vapor hose connections. Aluminum body and handle, bronze locking arms *, stainless steel hardware, Baylast™ and Buna seals, and acetal bushings. • Rugged modular cast aluminum construction Many parts are common throughout the Bayco elbow line, making any necessary maintenance a breeze • • Grease nipple enables the greasing of the lever stem, and acetal bushings help keep everything moving smoothly, even in the harshest of conditions. • Inlet probes are standard, and are available with or without outlet poppet valves • Bolt on outlets allow the outlet to be changed without having to worry about galling of threads. See below for replacement outlets. • VR6100 Series features a simple to connect push on style connection • VR6200 and VR6500 series features an ergonomic ball handle lever, which on the 6500 series can be mounted either on the left or right side. VR6500 series features heavy duty bolt on arm attachment plate increases the strength of the lever pivot. There • are no impact susceptible pivot bolts, or casting bosses to break. • VR6500 series features, arm hinge points use a double yoke design which increases the arm strength • Biofuel vapor compatible, up to E85 (85% Ethanol) and B20 (20% bio diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.
Products
Application:
Petroleum Products
Fuel Vapor Recovery Products
Petroleum
Vapor Return Valves Standards: Materials: Features & Benefits:
Manufactured to connect to vapor hose couplings Aluminum body and buna seals, nylon * or acrylic * sight glass if equipped • Rugged cast aluminum construction • Variety of tank connections to suit any application, including 4" TTMA flange, 3" and 4" Female NPT and 4" Female NPS • Air interlock mounting pad. (VR4000 requires 5000AIV, other models can use the 5000AI, 5000AIS or 5000AIST Interlock valves) • VR4000 is a bulb design which allows for maximum vapor flow, also features 2 large acrylic sight glasses and a drain plug. • Available with or without poppets. Poppeted versions prevent vapor from escaping from the tanker. • Easy seal replacement while still on the tanker • Biofuel vapor compatible, up to E100 (100% Ethanol) and B20 (20% bio diesel). For detailed fuel compatibility, please refer to the chart shown on page 4. * Dependent upon part #, see part number list below for more details
VR4000
VR3100
VR4100
Adapter Tanker Inlet Poppet Sight Size Connection Valve Glass VR3100 4" 3" female NPT Yes No VR3100NP 4" 3" female NPT No No VR4100 4" 4" female NPT Yes No VR4100NP 4" 4" female NPT No No VR4100S 4" 4" female NPS Yes No VR4100NPS 4" 4" female NPS No No VR4100F 4" 4" TTMA Flange Yes Yes VR4100FNG 4" 4" TTMA Flange Yes No VR4100F-NGNP 4" 4" TTMA Flange No No Part #
4"
VR4000
4" TTMA Flange
Yes
Yes 2
VR4100F
Description
Vapor Compatibility
Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Vapor valve, low profile design Bulb design for maximum flow, (if required use 5000AIV Interlock valve)
Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels
Orange Vapor Caps Part #
Description Aluminum vapor recovery adapter cap, colored vapor orange, push-pull T handle, buna VR4050AL gasket vapor recovery adapter cap, colored vapor orange, push-pull T handle, buna VR4050PL Nylon gasket vapor recovery adapter cap, colored vapor orange, push-pull T handle, buna VR4050ALC Aluminum gasket, with chain vapor recovery adapter cap, colored vapor orange, push-pull T handle, buna VR4050PLC Nylon gasket, with chain
Vapor Compatibility Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels Gasoline and diesel, up to E100 & B20 biofuels
Vapor Hose Couplings VRC3000AL VR4030CS-AL * 4030-CVR-AL 400-CVR-AL 4030-DVR-AL 400-DVR-AL
Coupler Size 3" 4" 4" 4" 4" 4"
4030-DAVR-AL
4"
400-DDVR-AL
4"
VR4030CS-NP
4"
Part #
VR4030CS-AL
Connection Type & Size 3" hose 3" hose 3" hose 4" hose 3" female NPT 4" female NPT 3" cam & groove adapter 4" cam & groove coupler 3" hose
Poppet Valve No Yes No No No No
Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B20 biofuels
No
Gasoline and diesel, up to E100 and B20 biofuels
No
Gasoline and diesel, up to E100 and B20 biofuels
No
Gasoline and diesel, up to E100 and B20 biofuels
Vapor Compatibility
* VR4030CS-AL will not work with Civacon 633LVH vapor valve. 16
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Petroleum Products
Fuel Vapor Recovery • Available for either 16" or 20" manholes • Can be installed to open in sequence with another pneumatically controlled device such as the emergency valve, or open independently by simply plugging the lower of the 2 ports. (use a ¼" male NPT plug). • Flange adapter available to adapt 3" TTMA (VR6035SQ) version to a Parker style vent • Rugged cast aluminum construction • Any necessary maintenance is easy to perform • Biofuel vapor compatible up to E100 (100% Ethanol) and B100 (100% bio diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.
VR6030SQ Part #
VR6035SQ
40193AL
Description
Vapor Compatibility
VR6030SQ
For 16" manhole, with threaded mounting ring
Gasoline and diesel, up to E100 and B100 biofuels
VR6035SQ
For 20" manhole, with 3" TTMA flange
Gasoline and diesel, up to E100 and B100 biofuels
40193AL
VR6035SQ adapter flange for Parker style vents
Gasoline and diesel, up to E100 and B100 biofuels
See page 9 for TTMA flange gaskets.
Inbreathing and Outbreathing Vents
VRP3500 / VRP3600
VRV3501
Part #
Description
Vapor Compatibility
VRP3500
Outbreathing, opens at no greater than 1 PSI (MC306)
Gasoline and diesel, up to E100 and B100 biofuels
VRP3600
Outbreathing, opens at no less than 1 PSI (DOT406)
Gasoline and diesel, up to E100 and B100 biofuels
VRV3501
Inbreathing, opens at 1.5" Hg (vacuum)
Gasoline and diesel, up to E100 and B100 biofuels
Air Interlock Valves
5000AI
5000AIR
5000AIHD
Part #
5000AIV
Description
5000AI
1" button plunger pneumatic interlock, Baylast™ seals
5000AIST
1½" button plunger pneumatic interlock, Baylast™ seals
5000AIR
Roller ball plunger pneumatic interlock, ideal for use on cabinet doors, Baylast™ seals
5000AIS
1" button plunger pneumatic/electronic interlock, ideal for connecting to lights or the overfill detection system, Baylast™ seals
5000AIV
Paddle plunger pneumatic interlock, for use on VR4000 vapor valve, Baylast™ seals
5000AIHD
Heavy duty, high flow air ports, same foot print as 5000AI, Baylast™ seals
Dixon Bayco 2013
800.355.1991
17
Petroleum
Features & Benefits:
Products
Sequential Vapor Vents
Petroleum Products
Products
Petroleum
Fuel Tanker Hose Tube Doors Application: Standards: Materials: Features & Benefits:
When not in use fuel delivery hoses are often store in tubes that run the length of the tanker, to keep the hoses in the storage tubes they have a welded cap on one end and a hinged tube door welded on the other end. Manufactured to weld to 6", 7" or 8" hose tubes Aluminum body, Buna seals, stainless steel door closure spring and hardware, nylon bushings • Pad-lockable • Keeps fuel delivery hoses neatly and safely stored in the designated storage tubes • Helps to protect the expensive delivery hoses and fittings from road dirt, salt and other environmental factors Part #
TDF6
TDF7
TDF8
Description
TDF6
6" hose tube door
TDF7
7" hose tube door
TDF8
8" hose tube door
See page 86 for repair kits and replacement parts
Aluminum Ladder Step Features & Benefits:
• • • •
Contoured tube connections to aid welding For 2" tubing, 13" wide Serrated to provide a safe, sure grip, anti – slip tread Allows easy safe ladder access to the top of the tanker Part # 15S
Description Ladder step
Static Grounding Balls Application: Standards: Materials: Features & Benefits:
To help prevent static electric sparking when loading or unloading tankers containing flammable products, the tanker is grounded using a grounding cable with spring clip attached to a tank mounted static grounding ball. Manufactured with 3/8" -16UN-3A thread Brass or stainless steel • Helps eliminate static electricity sparking
Part #
GS1
Description
GS1
Brass grounding ball
GS2
Stainless steel grounding ball
GS2
Tanker Pipe Caps • Includes 12" heavy duty chain with S hook • Pin lugs allow easy tightening • Working pressure of up to 150 PSI Part #
Description
PC30
3" female NPS pipe threaded aluminum cap
PC30 18
800.355.1991
Dixon Bayco 2013
Petroleum Products
Fuel Tanker One way full flow ball valves are often used to control the flow of products from tanker compartments. Manufactured with 2", 3" or 4" female NPT, socket weld to Schedule 40 or grooved ends
Standards: Materials: Features & Benefits:
Part # 1WAYBV200 1WAYBV300 1WAYBV400 1WAYBV200SW 1WAYBV300SW 1WAYBV200VIC 1WAYBV300VIC
Aluminum body, aluminum and stainless steel wetted parts, FPM (Viton® and PTFE seals) • High flow with low pressure drop • Working pressure of 150 PSI at 21°C (70°F) • Valve spindle can be disassembled with valve installed. Description Female NPT Female NPT Female NPT Schedule 40 socket weld Schedule 40 socket weld Grooved connections Grooved connections
Size 2" 3" 4" 2" 3" 2" 3"
1WAYBV300
1WAYBV300SW
1WAYBV300VIC
Two Way-3 Port Diverting Ball Valves Application:
Two way diverting ball valves are often used to diverting or mixing products between tanker compartments. Manufactured with 2", 3" or 4" female NPT, socket weld to Schedule 40 or grooved ends.
Standards: Materials: Features & Benefits:
Part #
Aluminum body, aluminum and stainless steel wetted parts, FPM (Viton® and PTFE seals • • • •
Size
3 ports allow easy flow diversion between tanker compartments High flow with low pressure drop Working pressure of 150 PSI at 21°C (70°F) Valve spindle can be disassembled with valve installed.
Description
2WAYBV200
2"
Female NPT
2WAYBV300
3"
Female NPT
2WAYBV400
4"
Female NPT
2WAYBV200SW
2"
Schedule 40 socket weld
2WAYBV300SW
3"
Schedule 40 socket weld
2WAYBV200VIC3
2"
Grooved connections
2WAYBV300VIC3
3"
Grooved connections
2WAYBV300
2WAYBV300SW
2WAYBV300VIC3
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
19
Petroleum
Application:
Products
One Way Full Flow Ball Valves
Petroleum Products
Products
Petroleum
Dry Disconnects Cam and Groove Style Dry Disconnect Couplings Application: Standards: Materials:
Features & Benefits:
Dry disconnects help prevent spillage from normal or accidental disconnection of the connection. A spring loaded sealing device is designed to snap closed should the valve become disconnected with the poppet open, significantly limiting liquid loss. Manufactured to interchange with other cam and groove type dry disconnect couplings. Canadian registration number CRN #OH14044 all provinces, 3" size rated to 80 Psi for CRN required applications. Zinc, aluminum or stainless steel bodies with buna *, Viton® *, Viton® B *, PTFE encapsulated silicone*, EPT (EPDM)*, Kalrez®, PTFE encapsulated Viton® and PTFE seals, see part number chart for full seal selection. Contact Dixon at 800-355-1991 for working pressures at temperatures other than 21°C (70°F) and for chemical compatibility, size and material selection. • Helps eliminate the possibility of costly spills • Compatible with most other brands of cam and groove style dry disconnects • Special configurations can be designed for your application • Female NPT or 150# flanged connections DBA Adapters • Two-piece adapter design for easy rebuilding of adapters • Aluminum fittings have aluminum nose piece and brass piston, stainless steel parts have a stainless steel piston. • Adapters below are used with the DBC or D2C couplers shown on pages 36 and 37. • Use standard cam and groove dust caps sized one size larger than the dry disconnect size, see chart below for dust cap size selection. DBC Couplers • DBC series have automatic closing poppet assembly. • Heavy duty stainless steel crank and link provide long service life. • Stainless steel handle assembly allows exposure to corrosive chemicals or wash down service. • Strong handle attachment prevents bending of crank assembly. • Aluminum couplers have stainless steel internal parts. • EZ Boss-lock automatic locking cam arms, provide added security from accidental opening due to cam arms getting snagged or vibration. Very easy to use, just close the arms and they lock, to open simply lift the lever (possible even with gloves on). * Dependent upon part #, see part number list below for more details
DBA71-200 Female NPT Size 1½" 2" 3" 1½" 2" 3" 1½" 2" 3" 1½" 2" 3" 1½" 2" 3" 1½" 2" 3" 3"
Max PSI @ 21°C (70°F) Buna 210 Buna 150 Buna 120 Viton® 210 Viton® 150 Viton® 120 PTFE Encapsulated Silicone 210 PTFE Encapsulated Silicone 150 PTFE Encapsulated Silicone 120 EPT (EPDM) 210 EPT (EPDM) 150 EPT (EPDM) 120 Kalrez® 210 Kalrez® 150 Kalrez® 120 PTFE Encapsulated Viton® 210 PTFE Encapsulated Viton® 150 PTFE Encapsulated Viton® 120 Viton® B 120 Seal Material
Female NPT Adapters Aluminum Part # DBA61-200 DBA62-200 DBA63-150 DBA63-200 DBA63-300 DBA64-150 DBA64-200 DBA64-300 DBA66-150 DBA66-200 DBA66-300 DBA67-150 DBA67-200 DBA67-300 DBA69-300
Zinc/Aluminum Part # DBA11-150 DBA11-200 DBA11-300 DBA12-150 DBA12-200 DBA12-300 -
Competitor Part # 1611AN-AL15 1611AN-AL20 1611AN-AL30 1612AN-AL15 1612AN-AL20 1612AN-AL30 1613AN-AL15 1613AN-AL20 1613AN-AL30 1614AN-AL15 1614AN-AL20 1614AN-AL30 1616AN-AL15 1616AN-AL20 1616AN-AL30 1617AN-AL15 1617AN-AL20 1617AN-AL30 1619AN-AL30
DBA11-300 Stainless Steel Part # * DBA71-150 DBA71-200 DBA71-300 DBA72-150 DBA72-200 DBA72-300 DBA73-150 DBA73-200 DBA73-300 DBA74-150 DBA74-200 DBA74-300 DBA76-150 DBA76-200 DBA76-300 DBA77-150 DBA77-200 DBA77-300 DBA79-300
Competitor Cam & Groove Part # Dust Cap Size 1671AN-SS15 2" 1671AN-SS20 2½" 1671AN-SS30 4" 1672AN-SS15 2" 1672AN-SS20 2½" 1672AN-SS30 4" 1673AN-SS15 2" 1673AN-SS20 2½" 1673AN-SS30 4" 1674AN-SS15 2" 1674AN-SS20 2½" 1674AN-SS30 4" 1676AN-SS15 2" 1676AN-SS20 2½" 1676AN-SS30 4" 1677AN-SS15 2" 1677AN-SS20 2½" 1677AN-SS30 4" 1679AN-SS30 4"
* Stainless steel corrosion resistance is comparable to 304 stainless steel. See pages 88 and 89 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 20
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Dixon Bayco 2013
Petroleum Products
Dry Disconnects Jump Size Female NPT Adapters
Seal Material
Max PSI @ Zinc/Aluminum 21°C (70°F) Part #
2"
1½"
Buna
150
2"
1½"
Viton®
150
Competitor Part #
Cam & Groove Dust Cap Size
DBA11-1520
-
2"
DBA12-1520
-
2"
See pages 88 and 89 for replacement parts.
DBA12-1520
Female NPS Vapor Adapter Female NPSM Size
Dry Disconnect Body Size
Seal Material
3"
2"
PTFE
Max PSI @ Stainless Steel 21°C (70°F) Part # 150
DBVA73-2030
Competitor Part #
Cam & Groove Dust Cap Size
2173AVN
2½"
See page 90 for replacement parts. DBA12-1520
150# Flange Adapters Flange Dry Disconnect Size Body Size 2"
1½"
Seal Material
Max PSI @ Stainless Steel 21°C (70°F) Part # 150
Buna
Competitor Part #
Cam & Groove Dust Cap Size
DBAF71-1520 1671ANF-SS15
2"
2"
2"
Buna
150
DBAF71-200 1671ANF-SS20
2½"
3"
3"
Buna
120
DBAF71-300 1671ANF-SS30
4"
2"
1½"
Viton®
150
DBAF72-1520 1672ANF-SS15
2"
2"
2"
®
150
DBAF72-200 1672ANF-SS20
2½"
3"
3"
®
Viton
120
DBAF72-300 1672ANF-SS30
4"
2"
1½"
PTFE Encapsulated Silicone
150
DBAF73-1520 1673ANF-SS15
2"
2"
2"
PTFE Encapsulated Silicone
150
DBAF73-200 1673ANF-SS20
2½"
3"
3"
PTFE Encapsulated Silicone
120
DBAF73-300 1673ANF-SS30
4"
2"
1½"
EPT (EPDM)
150
DBAF74-1520 1674ANF-SS15
2"
2"
2"
EPT (EPDM)
150
DBAF74-200 1674ANF-SS20
2½"
3"
3"
EPT (EPDM)
120
DBAF74-300 1674ANF-SS30
4"
2"
1½"
Kalrez
®
150
DBAF76-1520 1676ANF-SS15
2"
2"
2"
Kalrez
®
150
DBAF76-200 1676ANF-SS20
2½"
3"
3"
Kalrez
®
120
DBAF76-300 1676ANF-SS30
4"
Viton
DBAF72-200
Note: Stainless steel corrosion resistance is comparable to 304 stainless steel.
See page 91 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
21
Petroleum
Dry Disconnect Body Size
Products
Female NPT Size
Petroleum Products
Cam and Groove Style Dry Disconnect Couplings
Products
Petroleum
Dry Disconnects
DBC61-150
DBC61-300
Female NPT Couplers Max PSI Female Aluminum NPT Seal Material @ 21°C Part # Size (70°F) 1.5" Buna 210 DBC61-150 2" Buna 150 DBC61-200 3" Buna 120 DBC61-300 1.5" Viton® 210 DBC62-150 2" Viton® 150 DBC62-200 3" Viton® 120 DBC62-300 1½" PTFE Encapsulated Silicone 210 DBC63-150 2" PTFE Encapsulated Silicone 150 DBC63-200 3" PTFE Encapsulated Silicone 120 DBC63-300 1½" EPT (EPDM) 210 DBC64-150 2" EPT (EPDM) 150 DBC64-200 3" EPT (EPDM) 120 DBC64-300 1½" Kalrez® 210 DBC66-150 2" Kalrez® 150 DBC66-200 3" Kalrez® 120 DBC66-300 1½" PTFE Encapsulated Viton® 210 DBC67-150 2" PTFE Encapsulated Viton® 150 DBC67-200 3" PTFE Encapsulated Viton® 120 DBC67-300 3" Viton® B 120 DBC69-300
Competitor part # (New & Old)
Stainless Steel Part #
Competitor Part # (New & Old)
1711DL-AL15 / 1761D-AL15 1711DL-AL20 / 1761D-AL20 1711DL-AL30 / 1761D-AL30 1712DL-AL15 / 1762D-AL15 1712DL-AL20 / 1762D-AL20 1712DL-AL30 / 1762D-AL30 1713DL-AL15 / 1763D-AL15 1713DL-AL20 / 1763D-AL20 1713DL-AL30 / 1763D-AL30 1714DL-AL15 / 1764D-AL15 1714DL-AL20 / 1764D-AL20 1714DL-AL30 / 1764D-AL30 1716DL-AL15 / 1766D-AL15 1716DL-AL20 / 1766D-AL20 1716DL-AL30 / 1766D-AL30 1717DL-AL15 / 1767D-AL15 1717DL-AL20 / 1767D-AL20 1717DL-AL30 / 1767D-AL30 1719DL-AL30 / 1769D-AL30
DBC71-150 DBC71-200 DBC71-300 DBC72-150 DBC72-200 DBC72-300 DBC73-150 DBC73-200 DBC73-300 DBC74-150 DBC74-200 DBC74-300 DBC76-150 DBC76-200 DBC76-300 DBC77-150 DBC77-200 DBC77-300 DBC79-300
1771DL-SS15 / 1771D-SS15 1771DL-SS20 / 1771D-SS20 1771DL-SS30 / 1771D-SS30 1772DL-SS15 / 1772D-SS15 1772DL-SS20 / 1772D-SS20 1772DL-SS30 / 1772D-SS30 1773DL-SS15 / 1773D-SS15 1773DL-SS20 / 1773D-SS20 1773DL-SS30 / 1773D-SS30 1774DL-SS15 / 1774D-SS15 1774DL-SS20 / 1774D-SS20 1774DL-SS30 / 1774D-SS30 1776DL-SS15 / 1776D-SS15 1776DL-SS20 / 1776D-SS20 1776DL-SS30 / 1776D-SS30 1777DL-SS15 / 1777D-SS15 1777DL-SS20 / 1777D-SS20 1777DL-SS30 / 1777D-SS30 1779DL-SS30 / 1779D-SS30
Cam & Groove Dust Plug Size 2" 2½" 4" 2" 2½" 4" 2" 2½" 4" 2" 2½" 4" 2" 2½" 4" 2" 2½" 4" 4"
Greaseless Female NPT Couplers Max PSI @ 21°C (70°F)
Stainless Steel Part #
Competitor Part # (New and Old)
Cam & Groove Dust Plug Size
PTFE Encapsulated Viton®
210
DBC77-150-GL
1777DL-SS15-GL / 177D-SS15-GL
2"
PTFE Encapsulated Viton
150
DBC77-200-GL
1777DL-SS20-GL / 177D-SS20-GL
2½"
Female NPT Size
Seal Material
1½" 2"
®
Note: Stainless steel corrosion resistance is comparable to 304 stainless steel. See pages 92 - 99 for repair kits and replacement parts.
Female NPT Swivel Couplers
DBS61-200 Female NPT Size
Seal Material
Max PSI @ 21°C (70°F)
Aluminum Part #
Competitor Part # (New and Old)
Cam & Groove Dust Plug Size
2"
Buna
150
DBS61-200
1711ESL-AL20 / 1711ES-0200
2½"
2"
Viton®
150
DBS62-200
1712ESL-AL20 / 1712ES-0200
2½"
2"
PTFE Encapsulated Silicone
150
DBS63-200
-
2½"
See pages 100 and 101 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 22
800.355.1991
Dixon Bayco 2013
Petroleum Products
Dry Disconnects
Description
DBCL200
Valve handle locking kit for 1½" & 2" couplers
DBC77-200-GL
Valve handle locking kit for 3" couplers DBCL-200
Cam and Groove Style Dry Disconnect D2C Couplings Application:
Dry disconnects help prevent spillage from normal or accidental disconnection of the connection. D2C series couplings are similar to the DBC series as shown on page 36, except the D2C do not have an internal seal cylinder, therefore the couplings do not automatically close. The D2C couplers are suited to vapor recovery, suction pump and applications where it is necessary to easily drain the hose or piping for cleaning. They can also be used when product retention in hose or pipe is desired, but environmental damage from an open coupling is not a threat.
Standards:
Use with Dixon Bayco DBA series adapters. Manufactured to interchange with other cam and groove type dry disconnect couplings.
Materials:
316 Stainless steel bodies with buna *, Viton® *, Viton® B *, PTFE encapsulated silicone *, EPT (EPDM) *, Kalrez®, PTFE encapsulated Viton® seals, see part number chart for full seal selection. Contact Dixon at 800-355-1991 for working pressures at temperatures other than 21°C (70°F) and for chemical compatibility, size, and material selection.
Features & Benefits:
• • • • • •
Helps eliminate the possibility of costly spills Compatible with most other brands of cam and groove style dry disconnects Special configurations can be designed for your application Female NPT Couplers below are used with the DBA adapters shown on pages 34 and 35. Use standard cam and groove dust plugs, sized one size larger than the dry disconnect size, see chart below for dust plug size selection. • Stainless steel valve handle locking kit included on valve handle. • EZ Boss-lock automatic locking cam arms provide added security from accidental opening due to cam arms getting snagged or vibration. Very easy to use, just close the arms and they lock, to open simply lift the lever (possible even with gloves on).
* Dependent upon part #, see part number list below for more details See page 102 for replacement parts.
Female NPT Couplers
Female NPT Size
Seal Material
1½" 2" 1½" 2"
Buna Buna Viton® Viton® PTFE Encapsulated Silicone PTFE Encapsulated Silicone EPT (EPDM) EPT (EPDM)
1½" 2" 1½" 2"
210 150 210 150
D2C71-150 D2C71-200 D2C72-150 D2C72-200
2271D-SS15 2271D-SS20 2272D-SS15 2272D-SS20
Cam & Groove Dust Plug Size 2" 2½" 2" 2½"
210
D2C73-150
2273D-SS15
2"
150
D2C73-200
2273D-SS20
2½"
210 150
D2C74-150 D2C74-200
2274D-SS15 2274D-SS20
2" 2½"
Max PSI @ Stainless 21°C (70°F) Steel Part #
Competitor Part #
See page 102 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
D2C71-150
D2C71-200
23
Petroleum
Part #
Products
Valve Handle Locking Kits for above Couplers
Petroleum Products
Products
Petroleum
Dry Disconnects Bayco Bayonet Style Dry Disconnect Couplings Application:
Standards: Materials: Features & Benefits:
Bayonet dry disconnect fittings are ideally suited for the spill-less transfer of petroleum products such as fuel oil, lube oil blending, and tank truck delivery. The design of the Bayco bayonet dry disconnect system ensures a spill free connection, fluid cannot flow until couplings are connected together and the valve is opened. The coupling can then not be disconnected until the valve handle is closed. Manufactured to interchange with other brands of bayonet type dry disconnect couplings. Canadian registration number CRN #OH14055 all provinces. Adapters have anodized aluminum *, brass * or stainless steel * bodies with either anodized aluminum * or brass * poppet valves. Couplers are aluminum. Adapters and couplers are available with either buna or Viton® seals. • Helps eliminate the possibility of costly spills • Compatible with most other brands of bayonet style dry disconnects • Female NPT • Rubber dust caps and plugs with stainless steel chains are available to protect the adapters and couplers from contamination and damage * Dependent upon part #, see part number list below for more details See page 103 for replacement parts.
BA32-200 Female NPT Size Seal Material 2"
Buna
2"
Viton
3"
Buna
®
3"
Viton
3"
Buna
3"
Viton
®
®
BA62-300
Female NPT Adapters Description
Part #
Competitors Part #
Rubber Dust Cap Part #
Stainless steel body with brass poppet valve
BA31-200
J72A-BBN0-B / J72A-ABN0-B
BAC-200
Stainless steel body with brass poppet valve
BA32-200
J72A-BVN0-B / J72A-AVN0-B
BAC-200
Brass body and poppet valve
BA31-300
J73A-BBN0-B
BAC-300
Brass body and poppet valve
BA32-300
J73A-BVN0-B
BAC-300
Anodized aluminum body and poppet valve
BA61-300
J73A-ABNO-B
BAC-300
Anodized aluminum body and poppet valve
BA62-300
J73A-AVN0-B
BAC-300
BC61-200
BSS61-300
BS61-300
Female NPT Couplers Seal Female NPT Size Material 2" 2"
Buna Viton
®
Description
Part #
Competitors Part #
Rubber Dust Plug Part #
Anodized aluminum body with straight non-swiveling NPT connection
BC61-200
J72C-ABNO-B
BAP-200
Anodized aluminum body with straight non-swiveling NPT connection
BC62-200
J72C-AVNO-B
BAP-200
2"
Buna
Aluminum body with straight swiveling NPT connection
BSS61-200
J72C-ABN1-B
BAP-200
2"
Viton®
Aluminum body with straight swiveling NPT connection
BSS62-200
J72C-AVN1-B
BAP-200
2"
Buna
Aluminum body with 90° swiveling NPT connection
BS61-200
J72C-ABN2-B
BAP-200
Aluminum body with 90° swiveling NPT connection
BS62-200
J72C-AVN2-B
BAP-200
Aluminum body with straight swiveling NPT connection
BSS61-300
J73C-ABN1-B
BAP-300
Aluminum body with straight swiveling NPT connection
BSS62-300
J73C-AVN1-B
BAP-300
Aluminum body with 90° swiveling NPT connection
BS61-300
J73C-ABN2-B
BAP-300
Aluminum body with 90° swiveling NPT connection
BS62-300
J73C-AVN2-B
BAP-300
2"
Viton
3"
Buna
®
3"
Viton
3"
Buna
3"
Viton
®
®
See pages 104 - 107 for repair kits and replacement parts Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 24
800.355.1991
Dixon Bayco 2013
Petroleum Products
Fuel Nozzles
Standards: Materials: Features & Benefits:
API couplers are used at the petroleum loading rack for bottom loading of petroleum tankers. They are mounted to the rack loading arm, using the built in 4" TTMA flange connection. When the empty Petroleum tanker pulls into the loading rack to load, the API couplers are connected to the API valves on the tanker. The connection interface consists of a poppet and a plunger, which ensures a positive spill free connection. Manufactured to American Petroleum Institute standard API RP-1004, which allows for positive connection to API valves such as the Dixon Bayco 5304 series API valves 356 T6 aluminum anodized hard coat body, aluminum handle, stainless steel hardware, buna *, Viton-B® * and Viton® GFLT * seals *. • Modular design, allows various face seal combinations, and very easy no special tools required maintenance • Shaft seals can be changed without removing coupler from loading arm • Locking 5 cam design for easy alignment and tight connection • Ball-end handle for easy, comfortable operation • Choice of either a bonded nose seal, which offers a long life and cannot be washed out, or replaceable nose seal, which allows quick seal replacement without removal from the loading arm. • Link, shaft, pin and crank: hardened 17-4PH stainless steel • Maximum working pressure 150 PSI with a peak surge pressure of 350 PSI. Maximum flow 600 GPM, (2271 LPM). Pressure drop of only 3 to 4 PSI. • Biofuel compatible up to E100 (100% Ethanol) * and B100 (100% bio diesel). * For detailed fuel compatibility, please refer to the chart shown on page 4. * Dependent upon part #, see part number list below for more details
API coupler with bonded nose seal Part # 5300 5300B 5300G
Seal Material Buna seals Viton-B® Viton® GFLT
Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels
API coupler with replaceable nose seal Part # 5400 5400B 5400G
Seal Material Buna seals Viton-B® Viton® GFLT
Fuel Compatibility Gasoline and diesel, up to E100 and B20 biofuels Gasoline and diesel, up to E100 and B100 biofuels Gasoline and diesel, up to E100 and B100 biofuels
API Coupler
See pages 62-64 for repair kits and replacement parts See page 9 for TTMA flange gaskets
Dixon Bayco 2013
800.355.1991
25
Petroleum
Application:
Products
API Couplers
Petroleum Products
Fuel Tanker Products
Petroleum
Aluminum Groove Clamps Features and Benefits: • Lightweight yet rugged. Unlike steel groove clamps that secure the pipe ends with high clamping force against the tubing/ piping walls, the Dixon aluminum bolted clamp takes the full bolt force and locks into the groove of the tube/pipe, preventing distortion of the tube/pipe diameter. • Precision casting and machined dimensions provide an exact fit and great appearance • Lock nuts prevent loosening in applications with vibration. Size
Seal
Part #
2" 2" 3" 3" 4" 4" 2" 3" 4"
Buna Viton® B Buna Viton® B Buna Viton® B Baylast™ Baylast™ Baylast™
DBV-BN200 DBV-VB200 DBV-BN300 DBV-VB300 DBV-BN400 DBV-VB400 DBV-BL200 DBV-BL300 DBV-BL400
Max. Approx. PSI Weight Lbs. 400 0.8 400 0.8 170 1.1 170 1.1 120 1.5 120 1.5 400 0.8 170 1.1 120 1.5
Bolt Torque 50 ft lbs 50 ft lbs 50 ft lbs 50 ft lbs 50 ft lbs 50 ft lbs 50 ft lbs. 50 ft lbs. 50 ft lbs.
Fuel Compatibility Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels
DBV-BN400
Iron Clamp Gaskets
Features and Benefits: • Painted red • Baylast™ rated for biodiesel, Ethanol, diesel, gas and ULSD • Groove x groove Size 2" 3" 4"
Seal Baylast™ Baylast™ Baylast™
Maximum PSI 500 300 300
L02BL
Part # L02BL L03BL L04BL
Replacement Clamp Gaskets
G400T Clamp Size 2" 3" 4" 2" 3" 4" 2" 3" 4"
Part #
Seal
Buna Fuel Compatibility
G200T G300T G400T G200VB G300VB G400VB G200BL G300BL G400BL
Buna (orange stripe) Buna (orange stripe) Buna (orange stripe) Viton® B (red stripe) Viton® B (red stripe) Viton® B (red stripe) Baylast™ (blue stripe) Baylast™ (blue stripe) Baylast™ (blue stripe)
Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B20 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels Gasoline and Diesel, up to E100 & B100 Biofuels
Biofuel Compatible 26
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Petroleum Products
Fuel Nozzles
Spout Size
Intended Service
13/16" 15/16"
Gasoline Diesel
Approximate Flow Approximate Scuff Guard Rate At 20 PSI Color Weight Lbs (GPM) 14 2½ Black 14 2½ Green
gasoline
Part # DN7UOBF DN7LOBF
diesel
Big Mouth™ Diesel Nozzle Features and Benefits: Micro-touch valve allows precise flow control • • Roto-matic latch pin provides positive auto shut-off • This nozzle is not to be used with gravity flow tanks. • Pure PTFE packing eliminates stem leaks • Super tough nylon hold-open clip and hand guard bend, but won't break. • Snap-on handle cover makes changing scuff guards easy. • Aellow scuff guard • Automatic shutoff • Underwriter's Listed • Not designed for use with small 12 volt pumps, AC utility pumps, farm pumps or consumer pumps Female NPT Inlet 1"
Spout Size
Intended Service
1-1/8"
Diesel
Approximate Flow Approximate Scuff Guard Rate At 20 PSI Color Weight Lbs (GPM) 20 3 Yellow
Part # DFN100
Fuel Master™ Diesel Nozzle Features and Benefits: • Provides the high flow capacity required by many truck stops and terminal operations. • Micro-touch valve provides smooth operation and exceptional flow control. • These nozzles are not to be used with gravity flow tanks. • Super tough nylon hand guard and hold-open clip • Easy to change 'locknut style' spout assembly • Green scuff guard • Automatic shutoff • Underwriter's Listed • Not designed for use with small 12 volt pumps, AC utility pumps, farm pumps or consumer pumps Female NPT Inlet 1"
Spout Size
Intended Service
1-3/16"
Diesel
Dixon Bayco 2013
Approximate Flow Approximate Scuff Guard Rate At 20 PSI Color Weight Lbs (GPM) 30 3½ Green
800.355.1991
Part #
DFN100HF
DFN100SF
DFN100HF
27
Petroleum
Female NPT Inlet ¾" ¾"
Products
Farm and Consumer Nozzles Features and Benefits: • UL / ULC listed • Heavy duty, strong and secure hook, makes it easy to hang the nozzle. • Automatic fuel nozzle designed for use with small 12 volt and AC utility pumps as well as large farm and consumer pumps. • Heavy duty, stronger and more secure hook makes it easy to hang the nozzle on the pump. • Include plastic scuff guard, color coded black for gasoline, and green for diesel. • These nozzles are not for use with gravity flow tanks, for gravity flow please see our 900 series nozzles as shown on page 30.
Petroleum Products
Products
Petroleum
Fuel Nozzles Fueler 100™ Automatic Diesel Nozzle Features & Benefits:
• Good flow rating of 75 GPM (at 30 PSI) • Light weight Tenzaloy aluminum casting • Tough, reliable and easy to operate automatic nozzle for fueling trucks, buses, off-road equipment and fuel oil delivery • Replaces 1124D and 1144D Female NPT Inlet 1½"
Spout Size 1-3/8"
Intended Service Diesel
Approximate Flow Rate At 30 PSI (GPM) 75
Approximate Weight Lbs 6-7/8
Part # DNOG6
* for 1¼" nozzles, use DNOG6 with HB1512B reducer The Fueler 100™ is also available in a lower cost re-built unit. In addition, we also offer a core exchange program for any old DNOG6 models you may want to dispose of. Description Rebuilt DNOG6 Nozzle Core Exchange for DNOG6 Nozzle
Part # DNOG6RB DNOG6CX
Pressure Nozzles for Bulk Delivery Features & Benefits:
112D
• • • •
High flow design, 1½" nozzle (112D) provides 100 GPM flow at approx 10 PSI Easy opening dash pot design with shock less closing Available with or without an aluminum spout (brass spouts optional) Detachable and replaceable trigger ratchet Female NPT Inlet 1¼" 1¼" 1½" 1½"
Outlet Type 1¼" aluminum spout 1¼" female NPT 1½" aluminum spout 1½" female NPT
Part # 114D 114DNS 112D 112DNS
Replacement Spouts Male NPT Size 1¼" 1¼" 1½" 1½" 112DNS
Description Replacement aluminum spout Optional brass spout Replacement aluminum spout Optional brass spout
Part # 1143A 1143B 1125A 1125B
See page 108 for repair kits and replacement parts.
Pressure Nozzles for Bulk Delivery
Female NPT Inlet 1¼" 1250-94
28
Outlet Type 1¼" aluminum spout
Part # 1250-94
See page 110 for repair kits and replacement parts.
800.355.1991
Dixon Bayco 2013
Petroleum Products
Fuel Nozzles Ball nozzles have a very high flow rate and low pressure drop and are ideal for bulk oil and fuel deliveries, they are basically a full port ball valve with an inlet swivel and outlet spout. Manufactured to connect to NPT threaded hose connections
Standards: Materials:
Features & Benefits:
Black anodized aluminum main body, with aluminum spout, polished stainless steel handle and latch, Bayloy inlet swivel, hardened carbon steel swivel ball race, through hardened chrome steel ball bearings, buna and PTFE seals, Delrin® valve seat and stainless steel valve ball. Please note: all fuels contain additives, which vary by fuel brand and season. Please contact Dixon with a list of all additives and we will advise of any known compatibility issues. • Full 1" flow path through the ball is computer designed and higher than any known competitors, which results with very low pressure drop permitting higher flow rates at lower pressure, reducing foaming or product backups. • Unique swivel design permits leak free service, even at temperatures as low as -40°C (-40°F) at 100 PSI • Come standard with 3 PSI check valve, helps ensure residual fuels within the delivery hose and nozzle are contained (optional 5 PSI check valve kit is available, order field replaceable kit BL-RK11 for 1¼ and 1½" ball nozzles, and kit BL-RK112 for 2" Super Ball nozzles) • Available with field replaceable outlet spout or quick fill swivel nut.
BL072
BL062NS
Female NPT Swivel Inlet 1¼" 1¼" 1¼" 1½" 1½" 1½" 1½" 1½" 1½" 2" 2"
BL062/BL064
Outlet Type Quick fill nut 1¼" aluminum spout 1¼" female NPT 1¼" aluminum spout 1¼" female NPT Quick fill nut 1½" aluminum spout 1½" female NPT 2" aluminum spout 1½" aluminum spout 2" aluminum spout
BL920 Part # BL062NS BL066 BL066NS BL068 BL068NS BL064 BL072 BL072NS BL918 BL919 BL920
Replacement Spouts and Quick Fill Swivel Nuts Male NPT Size 1¼" 1¼" 1½" 1½" 2" -
Description Replacement aluminum spout Bronze quick fill nut for BL066NS and BL068NS Replacement aluminum spout Bronze quick fill nut for BL072NS Replacement aluminum spout Replacement bronze quick fill nut for BL062 and BL064
Part # 1143A BL002 1125A BL001 391137 BL005
BL002
See pages 112 - 115 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
29
Petroleum
Application:
Products
Ball Nozzles for Bulk Delivery
Petroleum Products
Products
Petroleum
Fuel Nozzles Standard- Low Pressure/Gravity Utility Nozzle Application: Standards: Materials: Features & Benefits:
These delivery nozzles are manual operation (do not have an automatic flow shut off) ideally suited for low pressures (maximum 25 PSI) such as agricultural and 12 volt truck utility pumps, or gravity flow applications. Manufactured to connect to NPT threaded hose connections. UL / ULC listed Die cast zinc body, plated steel trigger and aluminum spout, buna seals Please note all fuels contain additives which can vary by fuel brand and season. Please contact Dixon with a list of all additives and we will advise of any known compatibility issues. • Rugged design • Good flow rating, provides 95 GPM flow at approx 20 PSI • Choice of ¾ or 1" inlets, and a variety of outlets and spouts
Female NPT Inlet ¾" 1 ¾" 1 1" 1" 1" 1" 1"
900B 1
Outlet Type ¾" straight spout ¾" bent spout 1" UNS female thread (nozzle body only) ¾" straight spout ¾" bent spout 1" straight spout 1" bent spout
Part # 900S34 900B34 900 900W34S 900W34B 900S 900B
Nozzles with ¾" female NPT inlet, use a steel bushing to achieve ¾" female NPT inlet.
Replacement Spouts Description
875-5
¾" replacement straight spout ¾" replacement bent spout 1" replacement straight spout 1" replacement bent spout
Part # 234-80-4 234-80-5 875-4 875-5
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 30
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Petroleum Products
Fuel Nozzles & Swivels Aircraft Over Wing Nozzles
Features & Benefits:
Female NPT Inlet 1¼" 1¼" 1½"
Aircraft over wing nozzles are manual operation (do not have an automatic flow shut off) they are used for fueling aircraft that have fuel tank access from the top of the wing. Manufactured to connect to NPT threaded hose connections. Aluminum body, bronze trigger, aluminum spout, Buna seals, plastic wing guard and spout cap, stainless steel mesh screen. Please note: all fuels contain additives, which can vary by fuel brand and season. Please contact Dixon with a list of all additives and we will advise of any known compatibility issues. • High flow design provides approximately 60 GPM @ 20 PSI • Easy opening dash pot design with shock less closing • Plastic wing guard protects the aircraft wing during fueling • Detachable and replaceable trigger ratchet • Aluminum spout has a plastic cap with spring cord, to prevent drips and scratches • Nozzle includes a fine mesh stainless steel screen filter • Screw attachment for grounding cable Outlet type 1" aluminum spout 1¼" aluminum spout 1¼" aluminum spout
Part # 114DAVR 114D-AV 114DAV-06ASM
See page 109 for repair kits and replacement parts. 114DAV-06ASM
Male x Female NPT Nozzle Swivels Standards: Materials:
Size ¾" 1" 1¼" 1½" 2"
Manufactured to connect to NPT threaded hose and nozzle connections ¾" and 1" sizes, aluminum body, brass hex nut, Viton® / buna seals, nylon cord retainer. 1¼" - 2" sizes, Bayloy body, hardened carbon steel swivel ball race, through hardened chrome steel ball bearings, buna and PTFE seals Please note all fuels contain additives which can vary by fuel brand and season. Please contact Dixon with a list of all additives and we will advise of any known compatibility issues. Description Male NPT x female NPT Male NPT x female NPT Male NPT x female NPT Male NPT x female NPT Male NPT x female NPT
Part # DAWS34 DAWS10 SWMF125 SWMF150 SWMF200
SWMF150
Male NPT x Hose Shank Swivels Size 1½"
Description Male NPT x hose shank
Part # 1565U
See page 111 for repair kits and replacement parts.
1565U
Breakaways Size ¾" 1" 1¼" 1½" 2"
Number Of Brass Break Rings 2 2 4 4 6
Part # DAB34 DAB10 DAB14 DAB15 DAB2 DAB34
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
31
Petroleum
Standards: Materials:
Products
Application:
Petroleum Products
Products
Petroleum
Above Ground Tank Automatic Pressure/Vacuum Relief Caps for Stationary Tanks Application:
Standards: Materials: Features & Benefits:
These caps are threaded into the top of stationary (non-mobile) above ground fuel storage tanks, where they serve two purposes: a) they can be used as a thread in and lockable fuel filler cap. b) They protect the tank from expansion or implosion, the internal relief valve is normally closed, but opens to relieve internal pressure or vacuum. Manufactured to thread into both NPS and NPT tank openings Die cast zinc body, brass screen • Normally closed vent stops fuel evaporation and airborne contaminants • Protects tank from pressure or vacuum build-up. Relieves pressure at 2 PSI and vacuum at 0.7 HG at a rate of 20 SCFM • Can be used as a fuel filler cap • Pad lockable to prevent fuel theft and tampering
Male NPT 2" 2½"
Part # 2000L 2500L
Note: Not intended for use on mobile tanks. To ensure that the cap can properly vent, the vent cap must be kept free of any debris i.e. dirt, snow, ice, rags etc.
2500L
Standard Vent Caps for Stationary Tanks • Always open vent • Protects tank from pressure or vacuum build-up • Can be used as a fuel filler cap Male NPS 2½"
Part # 2500SFV
Note: Not intended for use on mobile tanks. To ensure that the cap can properly vent, the vent cap must be kept free of any debris i.e. dirt, snow, ice, rags etc. 2500SFV
Automatic Pressure/Vacuum Relief Caps for Mobile Tanks • Normally closed vent, stops fuel evaporation and airborne contaminants • Protects tank from pressure or vacuum build-up. Relieves pressure at 7.5-9 PSI and Vacuum at .33 HG • Can be used as a fuel filler cap • Pad lockable to prevent fuel theft and tampering Male NPS 2" 200-PV-9
Part # 200-PV-9
Note: To ensure that the cap can properly vent, the vent cap must be kept free of any debris i.e. dirt, snow, ice, rags etc. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu
32
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Overfill Products
FloTech Overfill Detection System
Dixon Bayco 2013
800.355.1991
33
Overfill
Products
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu
Overfill Products
Fuel Tanker Overfill Detection FloTech Overfill Detection Products Application:
Standards:
Products
Overfill
Materials: Features & Benefits:
The overfill detection system used on petroleum cargo tanks typically consists of a sensor mounted in each tank compartment, an onboard monitor located near the bottom loading valves and an API compatible socket. The overfill system is intended to detect a pending overfill condition inside the cargo tank compartment and signal the loading rack to close the fuel supply control valve, to prevent a spill of product. These systems are required by law as part of the bottom loading system and considered a secondary emergency shut off device. The overfill system is typically triggered when the primary metering system fails to load the cargo tank compartment with the correct volume of product. Manufactured to American Petroleum Institute standard API RP-1004, which allows for drop in interchange ability with other brands. Dependent upon the component, see each product section for materials. • K nowledge and experienced design: Dixon electronic staff are seasoned veterans when it comes to overfill systems. Our employees have years of experience in electronics, manufacturing and most important, with in-the-field trouble shooting of overfill terminal and tanker installations. That is why we have focused on easy, drop-in replacement features with improved probe life, and why we have included heavy duty hardware made from premium, corrosion resistant materials. • T rouble free probes and sensors: FloTech brand probes/sensors do not use epoxy bonded prisms as a means to seal the prism. Therefore, they are not subject to malfunction due to epoxy/ prism interface separation. FloTech brand probes/sensors incorporate a double elastomer design whichseals and secures the sensitive optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. Prism Carrier Probe Tube
Customer Support 877.582.3569
Elastomer Seals
Prism
• " Best in Class" technical support: Our goal is to provide the most reliable overfill components and system available on the market today. Over the years the FloTech brand has earned a reputation for reliable overfill components compatible with other common systems. Don’t take our word on this; ask one of our many customers! • E asy Installation: FloTech brand items are shipped with easy to follow installation instructions and manuals (also available online at dixonbayco.com under the Resources menu, select Petroleum and Dry bulk products). If you need a little extra help call our North American toll free technical service hot line at 877.582.3569 (or from other parts of the world, dial 001-513-874-8499). In fact, call us with any overfill system questions (regardless of the brand) and we will work with you to help solve the problem. FloTech brand components are manufactured to be installed easily, even on other systems. We designed them to be drop-in compatible with API systems being used around the world. • P roducts in stock, delivered on time: FloTech brand products are stocked at Dixon locations throughout the world. Most orders can be processed and delivered within 24 hours. We know that downtime costs you money so we do everything we can to ensure you receive your parts when you need them. • A great product with an unparalleled warranty: FloTech brand products are covered by a three year limited warranty. The warranty is part of the total system that makes FloTech overfill detection the best choice for you operation. See limited warranty on page 153 for details. • B iofuel compatible: up to E100 (100% Ethanol) and B100 (100% Bio Diesel). For detailed fuel compatibility, please refer to the chart shown on page 4.
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible, see fuel compatibility chart on page 4 for more information. 34
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Overfill Products
Fuel Tanker Overfill Detection FloTech Checkmate Overfill/Retain Plug-n-Play System
Application:
• P rewired cables and plugs on sensors, wiring harness’, onboard monitor and sockets, make it simple to install our Plug-n-Play system in much less time than conventional systems. • Secure and weather tight connections all the time remove the possibility of poor wiring connections. Sealed connectors pass IP67 and DIN40050 salt spray tests. • Easy installation: literally Plug-n-Play, just mount the components and plug them all together. • Biofuel compatible up to E100 (100% Ethanol) and B100 (100% bio diesel)
Monitors with Integrated Dual Sockets
Features and Benefits: • Integrated Optic and Thermistor dual sockets with onboard monitor all in one aluminum case • Takes less space than utilizing separate sockets and monitor • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections and removes the problems and worries associated with connection problems. • Includes water-tight integrated fuse holder, all stainless steel hardware and terminal blocks prevent corrosion • Built-in configurable high current relay output for pump or signal control • Color coded display shows well on trailers • Sockets come standard with FloTech’s unique guaranteed for life stainless steel wear rings. Available Integrated Options: • Top (overfill) only monitoring, or both top (overfill) and bottom (retain) monitoring • Pre-wired ground bolt • Pre-wired pressure sensor which can be used to interlock brakes or vapor vents • Pre-wired TIM module • Pre-wired dual male pin power cord • Optional FloTech Data Link™ feature (patent pending) is only available on Checkmate model onboard monitors. Data Link™ gives maintenance staff the ability to download the performance and diagnostic history of the overfill system. Plug the FloTech hand-held diagnostic terminal into the Checkmate monitor and download to your PC. A time and date stamped report is generated, showing the history of every wetted or failed sensor, rack connection, auxiliary input and load/unload data. See FT540 on page 51. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013
800.355.1991
35
Overfill
Materials: Features & Benefits:
Products
Standards:
The reason for many overfill system breakdowns is failed or poor wiring connections. The required amperage within the overfill system is so low that any poorly wired or corroded wiring connections tend to fail (the low current cannot pass through corrosion or poor connections). To remove the possibility of wiring system problems, Dixon has introduced the FloTech Plug-n-Play system, all the wire connections are prewired and tested at the factory using high quality weather proof cables and plugs. Plug-n-Play system installation takes a fraction of the time to install when compared to conventional systems, just mount all the components and simply plug them all together. Manufactured to American Petroleum Institute standard API RP-1004, which allows for interchangeability. Dependent upon the component, see each product section for materials
Overfill Products
Fuel Tanker Overfill Detection
Products
Overfill
FloTech Checkmate Overfill/Retain Plug-n-Play System Monitors with Integrated Dual Sockets (continued)
Part #
FT208-390P FT208-390PG FT208-390PGS FT208-390PGST FT208-390PGT FT208-390PGSO FT208-390PGSTO FT208-390PP FT208-390PPG FT208-390PPGS FT208-390PPGST FT208-390PPGT FT208-390PPGSO FT208-390PPGSTO FT208-391P FT208-391PG FT208-391PGS FT208-391PGST FT208-391PGT FT208-391PP FT208-391PPG FT208-391PPGS FT208-391PPGST FT208-391PPGT
Plug-n-Play Connections Top Bottom Overfill Retain Detection Detection Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes No Yes No Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Available Accessories Installed Ground Bolt No Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes No Yes Yes Yes Yes
Pressure Sensor Switch No No Yes Yes No Yes Yes No No Yes Yes No Yes Yes No No Yes Yes No No No Yes Yes No
TIM Module
Dual Male Pin - Power Cord
No No No Yes Yes No Yes No No No Yes Yes No Yes No No No Yes Yes No No No Yes Yes
No No No No No Yes Yes No No No No No Yes Yes No No No No No No No No No No
Sockets Stainless Steel 'Guaranteed for Life' Wear Rings Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard
Optic
Thermistor
6 contact 10 contact pins, pins, 3 "J" slots 4 "J" slots
6 contact 10 contact pins pins, 4 "J" slots 4 "J" slots
See pages 116 and 117 for repair kits and replacement parts.
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible 36
800.355.1991
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Overfill Products
Fuel Tanker Overfill Detection FloTech Checkmate Overfill/Retain Plug-n-Play System Stand Alone Monitors
FT390PG-20 Features and Benefits: • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. • Aluminum housings, with either aluminum hardcoat or stainless steel wear rings, stainless steel contact pins. • Dual and triple socket assemblies take less space than multiple single sockets. Available Integrated Options: • Pre-wired ground bolt (dual or triple socket assemblies) • Pre-wired TIM module (dual or triple socket assemblies) • FT300P and FT301P sockets are available with FloTech’s unique guaranteed for life stainless steel wear rings as options. Plug-n-Play dual and triple sockets come standard with guaranteed for life stainless steel wear rings. Part # Description FT300P Single socket with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots (U.S.) FT301P Single socket with Plug-n-Play connector. API Thermistor, 8 contact pins and 4 J slots (U.S.) FT306P Single socket with Plug-n-Play connector. Optic J560 type FT390PG-20 Dual socket assembly with Plug-n-Play connector on 20 ft cable. API Optic, 6 contact pins and 3 J slots, and Thermistor,10 contact pins and 4 J slots. Ground bolt. Guaranteed for life stainless steel wear rings included. (U.S.) FT394P Triple socket assembly with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. Guaranteed for life stainless steel wear rings included. (U.S.) FT394PG Triple socket assembly with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. With ground bolt. Guaranteed for life stainless steel wear rings included. (U.S.) FT394VP Triple socket assembly in a vertical socket arrangement with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. Guaranteed for life stainless steel wear rings included. (U.S.) FT394VPG Triple socket assembly in a vertical socket arrangement with Plug-n-Play connector. API Optic, 6 contact pins and 3 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. With ground bolt. Guaranteed for life stainless steel wear rings included. (U.S.) FT395PG-20 Triple socket assembly with Plug-n-Play connector on 20' cable. Optic, 6 contact pins and 4 J slots, Thermistor,10 contact pins and 4 J slots, and Optic J560 type. With ground bolt. Guaranteed for life stainless steel wear rings included. (Canada) FT391P-20 Dual socket Plug-n-Play assembly with 4-J slots; 20 feet of Plug-n-Play cable FT391PG-20 Dual socket Plug-n-Play assembly with 4-J slots and ground bolt; 20 feet of Plug-n-Play cable See pages 119-124 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible
Dixon Bayco 2013
800.355.1991
37
Overfill
Stand Alone Socket Assemblies
Products
Features and Benefits: • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. • Includes water-tight integrated fuse holder, all stainless steel hardware and terminal block within the aluminum housing. • High tech color coded display shows well on trailers • Monitors include advanced diagnostic capabilities as well as signal translation abilities for all socket types (optic, thermistor or float). The system offers true load at any rack compatibility. Available Integrated Options: • Top (overfill) only monitoring, or both top (overfill) and bottom (retain) monitoring • Optional FloTech Data Link™ feature (patent pending) is only available on Checkmate model onboard monitors. Data Link™ gives maintenance staff the ability to download the performance and diagnostic history of the overfill system. Plug the FloTech hand-held diagnostic terminal, into the Checkmate monitor and download to your PC. A time and date stamped report is generated, showing the history of every wetted or failed sensor, rack connection, auxiliary input and load/unload data. See FT540 page 51. Part # Description FT208P Checkmate monitor with Plug-n-Play connectors, top overfill protection only FT208PP Checkmate monitor with Plug-n-Play connectors, top overfill and bottom retain detection FT208PPC Checkmate monitor with Plug-n-Play connectors, top overfill and bottom retain detection, for Canadian 'B' trains See page 118 for repair kits and replacement parts.
Overfill Products
Fuel Tanker Overfill Detection
Products
Overfill
FloTech Checkmate Overfill/Retain Plug-n-Play System Overfill Sensors
Features and Benefits: • Overfill detection sensors are intended to detect a pending overfill condition inside the fuel tank compartment. When they are wetted (come in contact with the fuel) they signal the fuel loading rack to close the fuel supply control valve, to prevent a spill of product. • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. Easy to install, just mount the housing into the tank and plug the cables together. • Trouble Free Probes: FloTech brand probes incorporate a double elastomer design which seals and secures the sensitive glass optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. • Custom lengths available upon request • The FT151P series sensor housing contains a Plug-n-Play probe in a cast aluminum housing .The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or a 2-3/8" diameter tank opening using the gasket and locking nut provided. All screws and rings are heavy duty stainless steel for easy assembly and long life. Part # FT151P FT151P-12 FT151P-18
Description Housing with 7" Plug-n-Play overfill detection probe, with Plug-n-Play harness connector Housing with 12" Plug-n-Play overfill detection probe, with Plug-n-Play harness connector Housing with 18" Plug-n-Play overfill detection probe, with Plug-n-Play harness connector
Replacement Probes Part # Description FT150P Replacement 7" Plug-n-Play probe with Plug-n-Play harness connector FT150P-12 Replacement 12" Plug-n-Play probe with Plug-n-Play harness connector FT150P-18 Replacement 18" Plug-n-Play probe with Plug-n-Play harness connector See page 125 for repair kits and replacement parts.
Retain Sensors
Features and Benefits: • Retain sensors inform the loading terminal if the tank compartments are empty, or if there is product left in the tank prior to reloading the tank (product has been retained). • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. Easy to install, just mount the housing into the tank and plug the cables together. • Trouble Free Probes: FloTech brand probes/sensors incorporate a double elastomer design which seals and secures the sensitive optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. • The FT152 sensor is a bottom retain detection sensor. Sensor is shipped with a ½" NPT weld-on aluminum half coupling for mounting. The main sensor portion is stainless steel to prevent galling in the tank. The wiring box is plastic to prevent corrosion. Part # FT152P
Description Housing with Plug-n-Play retain probe, with Plug-n-Play harness connector
See page 126 for repair kits and replacement parts.
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible
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Overfill Products
Fuel Tanker Overfill Detection FloTech Checkmate Overfill/Retain Plug-n-Play System Wiring Harnesses
Description
Overfill detection Plug-n-Play cable harnesses for full length tank trailers FT20801 FT20802 FT20803 FT20804 FT20805 FT20806
One compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Two compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Three compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Four compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Five compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections Six compartment tank trailer. Overfill detection (top) cable harness with Plug-n-play connections
Retain detection Plug-n-Play cable harnesses for full length tank trailers FT20801S FT20802S FT20803S FT20804S FT20805S FT20806S
One compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Two compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Three compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Four compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Five compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections Six compartment tank trailer. Retain (bottom) cable harness with Plug-n-play connections
Overfill detection Plug-n-Play cable harnesses for truck mounted tanks FT20801TWS FT20802TWS FT20803TWS FT20804TWS FT20805TWS FT20806TWS
One compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Two compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Three compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Four compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Five compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections Six compartment truck mounted tank. Overfill detection (top) cable harness with Plug-n-play connections
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013
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Part #
Products
Features and Benefits: • Prewired and factory tested with Plug-n-Play cabling and plugs, eliminates hours of manual crimped wire connections, and removes the problems and worries associated with connection problems. Easy to install, just mount all the components (sensors, sockets, monitors) onto the tank and plug them into the preconfigured harness. • Plug-n-Play cable harnesses come preconfigured for the type of tank (truck mounted tanks or for full length tank trailers) the number of tank compartments, standard harnesses have been designed to fit most standard tank configurations. • Custom length harnesses are available. • Secure and weather tight connections all the time, remove the possibility of poor wiring connections. Sealed connectors pass IP67 and DIN40050 salt spray tests.
Overfill Products
Fuel Tanker Overfill Detection Checkmate Overfill Detection Systems (Top Detection Only)
Part # FT2801 FT2802 FT2803 FT2804 FT2805 FT2806 FT2807 FT2808 FT2801-12 FT2802-12 FT2803-12 FT2804-12 FT2805-12 FT2806-12 FT2807-12 FT2806-12
Products
Overfill
Features & Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to eight compartment kits are available from our inventory. Systems include: 1 FT208 monitor, 1 FT151 overfill sensor per compartment, cable and strain reliefs (cable glands). • Other probe lengths are available Description Checkmate, 1 compartment system (top only) Checkmate, 2 compartment system (top only) Checkmate, 3 compartment system (top only) Checkmate, 4 compartment system (top only) Checkmate, 5 compartment system (top only) Checkmate, 6 compartment system (top only) Checkmate, 7 compartment system (top only) Checkmate, 8 compartment system (top only) Checkmate, 1 compartment system (top only) - 12" probes Checkmate, 2 compartment system (top only) - 12" probes Checkmate, 3 compartment system (top only) - 12" probes Checkmate, 4 compartment system (top only) - 12" probes Checkmate, 5 compartment system (top only) - 12" probes Checkmate, 6 compartment system (top only) - 12" probes Checkmate, 7 compartment system (top only) - 12" probes Checkmate, 8 compartment system (top only) - 12" probes
Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers.
FloTech Checkmate Overfill/Retain Black and White 2 Wire System Checkmate Overfill and Retain Detection Systems Features and Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to eight compartment kits are available from our inventory. Systems include: 1 FT208 monitor, 1 FT151 overfill sensor and 1 FT152 retain sensor per compartment, cable and strain reliefs (cable glands). • Other probe lengths are available
Part # FT2811 FT2812 FT2813 FT2814 FT2815 FT2816 FT2817 FT2818 FT2811-12 FT2812-12 FT2813-12 FT2814-12 FT2815-12 FT2816-12 FT2817-12 FT2818-12
Description Checkmate, 1 compartment system (overfill & retain) Checkmate, 2 compartment system (overfill & retain) Checkmate, 3 compartment system (overfill & retain) Checkmate, 4 compartment system (overfill & retain) Checkmate, 5 compartment system (overfill & retain) Checkmate, 6 compartment system (overfill & retain) Checkmate, 7 compartment system (overfill & retain) Checkmate, 8 compartment system (overfill & retain) Checkmate, 1 compartment system (overfill & retain) - 12" probes Checkmate, 2 compartment system (overfill & retain) - 12" probes Checkmate, 3 compartment system (overfill & retain) - 12" probes Checkmate, 4 compartment system (overfill & retain) - 12" probes Checkmate, 5 compartment system (overfill & retain) - 12" probes Checkmate, 6 compartment system (overfill & retain) - 12" probes Checkmate, 7 compartment system (overfill & retain) - 12" probes Checkmate, 8 compartment system (overfill & retain) - 12" probes
Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers. 40
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Overfill Products
Fuel Tanker Overfill Detection FloTech Checkmate Overfill/Retain Black & White 2 Wire System Monitor, Overfill Sensors, Replacement Probes and Retain Sensors
FT208
FT151
FT152
Checkmate Onboard Monitors
Part # FT151 FT151-12 FT151-18
Description Housing with 7" black and white 2 wire overfill detection probe Housing with 12" black and white 2 wire overfill detection probe Housing with 18" black and white 2 wire overfill detection probe
Replacement Probes Part # FT150 FT150-12 FT150-18
Description Replacement 7" black and white 2 wire overfill detection probe Replacement 12" black and white 2 wire overfill detection probe Replacement 18" black and white 2 wire overfill detection probe
Retain Sensors
Features and Benefits: • Retain sensors inform the loading terminal if the tank compartments are empty, or if there is product left in the tank prior to reloading the tank (product has been retained). • Sensor is shipped with a ½" NPT weld-on aluminum half coupling for mounting. The main sensor portion is stainless steel to prevent galling in the tank. The wiring box is nylon to prevent corrosion and is removable to facilitate installation. Our three port housing design is compatible with previous inline and parallel dual port housing. Part # FT152
Description Housing with black and white 2 wire retain probe (see page 129 for repair kids and replacement parts)
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013
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Overfill Detection Sensors
Features and Benefits: • The FloTech thermo-optic 2 wire probe is electronically and mechanically compatible for drop-in replacement of other commonly used 2-wire probes with black and white wires. Providing the fast response and reliability of optic technology in a thermistor application. • Custom probe lengths available upon request • The sensor housing contains a black and white 2 wire probe in a cast aluminum housing. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or 2-3/8" diameter tank opening using the gasket and locking nut provided.
Products
Features and Benefits: • Easy to follow programming guide for up to eight compartments top only or top and bottom service with the same monitor • Monitor can be programmed up to 100,000 times without sending it back to the factory • Stainless steel terminal blocks resist rusting of contacts • Stainless steel hardware is used on all products • Powder coated color matched components for exceptional appearance • Auxiliary input for Hobbs type switches • Power control relay output • Drop-in compatibility with competitors products, see compatibility chart on pages 56 - 59. • Wide input power 12-24 VDC • Monitors include advanced diagnostic capabilities as well as signal translation abilities for all socket types (optic, thermistor or float). The system offers true load at any rack compatibility. Available integrated options: • Optional FloTech Data Link™ feature (patent pending) is only available on Checkmate model onboard monitors. Data Link™ gives maintenance staff the ability to download the performance and diagnostic history of the overfill system. Plug the FloTech hand-held diagnostic terminal, into the Checkmate monitor and download to your PC. A time and date stamped report is generated, showing the history of every wetted or failed sensor, rack connection, auxiliary input and load/unload data. See FT540, page 51. Part # Description See page 131 for repair kits and replacement parts. Please refer to chart on pages 56 - 59 for cross references to FT208 Checkmate programable monitor and housing other manufacturer part numbers. FT207 Checkmate programable replacement monitor only (no housing)
Overfill Products
Fuel Tanker Overfill Detection FloTech R/OM Type Overfill Detection Systems (Top Detection Only)
Products
Overfill
Features and Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to six compartment kits are available from our inventory. Systems include: 1 FT204P monitor, 1 FT202 overfill sensor per compartment, cable and strain reliefs (cable glands). Sockets, inline fuse and instruction booklet sold separately. • Other probe lengths are available Part # FT2101 FT2102 FT2103 FT2104 FT2105 FT2106 FT2101-12 FT2102-12 FT2103-12 FT2104-12 FT2105-12 FT2106-12
Description R/OM type, 1 compartment system (top only) R/OM type, 2 compartment system (top only) R/OM type, 3 compartment system (top only) R/OM type, 4 compartment system (top only) R/OM type, 5 compartment system (top only) R/OM type, 6 compartment system (top only) R/OM type, 1 compartment system (top only) - 12" probes R/OM type, 2 compartment system (top only) - 12" probes R/OM type, 3 compartment system (top only) - 12" probes R/OM type, 4 compartment system (top only) - 12" probes R/OM type, 5 compartment system (top only) - 12" probes R/OM type, 6 compartment system (top only) - 12" probes
FloTech R/OM Type Overfill and Retain Red and Black 2 Wire Systems
Features and Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to six compartment kits are available from our inventory. Systems include: 1 FT204P monitor, 1 FT202 overfill sensor and 1 FT206 retain sensor per compartment, cable and strain reliefs (cable glands). Sockets, inline fuse and instruction booklet sold separately. • Other probe lengths are available Part # FT2001 FT2002 FT2003 FT2004 FT2005 FT2006 FT2001-12 FT2002-12 FT2003-12 FT2004-12 FT2005-12 FT2006-12 42
Description R/OM type, 1 compartment system (overfill and retain) R/OM type, 2 compartment system (overfill and retain) R/OM type, 3 compartment system (overfill and retain) R/OM type, 4 compartment system (overfill and retain) R/OM type, 5 compartment system (overfill and retain) R/OM type, 6 compartment system (overfill and retain) R/OM type, 1 compartment system (overfill and retain) - 12" probes R/OM type, 2 compartment system (overfill and retain) - 12" probes R/OM type, 3 compartment system (overfill and retain) - 12" probes R/OM type, 4 compartment system (overfill and retain) - 12" probes R/OM type, 5 compartment system (overfill and retain) - 12" probes R/OM type, 6 compartment system (overfill and retain) - 12" probes 800.355.1991
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Overfill Products
Fuel Tanker Overfill Detection FloTech R/OM Type Onboard Monitors, Overfill Sensors and Retain Sensors
FT204P
FT202
FT206
Checkmate R/OM Type Onboard Monitors
Description FloTech R/OM type programable monitor & housing. FloTech R/OM type programable replacement monitor only. (no housing) FloTech R/OM type programable replacement monitor with 8-hole cover and frame. (no housing)
FloTech R/OM Type Overfill Sensors
Features and Benefits: • The FloTech optic 2 wire probe is electronically and mechanically compatible for drop-in replacement of other commonly used 2-wire probes with red and black wires. • Custom probe lengths available upon request • The sensor housing contains a red and black 2 wire probe in a cast aluminum housing. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or 2-3/8" diameter tank opening using the gasket and locking nut provided. Part # FT202 FT202-12 FT202-18
Description Housing with 7" red and black 2 wire overfill detection probe Housing with 12" red and black 2 wire overfill detection probe Housing with 18" red and black 2 wire overfill detection probe
FloTech R/OM Type Replacement Probes Part # FT201 FT201-12 FT201-18
Description Replacement 7" red and black 2 wire overfill detection probe Replacement 12" red and black 2 wire overfill detection probe Replacement 18" red and black 2 wire overfill detection probe
FloTech R/OM Type Retain Sensors Features and Benefits: • Sensor is shipped with a ½" NPT weld-on aluminum half coupling for mounting. The main sensor portion is stainless steel to prevent galling in the tank. The wiring box is nylon to prevent corrosion and is removable to facilitate installation. The side ports (like the overfill sensors) make wiring easier. Our three port housing design is compatible with previous inline and parallel dual port housings. Part # FT206
Description Housing with red and black 2 wire retain probe (see page 129 for replacement parts)
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013
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Overfill
Part # FT204P FT203P FT203PSPEC
Products
Features and Benefits: • Easy to follow programming guide for up to six compartments top only or top and bottom service with the same monitor • Monitor can be programmed up to 100,000 times without sending it back to the factory. • As the monitor is programmed for the number of compartments, terminators are not required. • Stainless steel terminal blocks resist rusting of contacts • Stainless steel hardware is used on all products • Powder coated color matched components for exceptional appearance • Auxiliary input • Wide input power 12-24 VDC • Drop-in compatibility with competitors products, see compatibility chart on pages 56 - 59. • Monitors include advanced diagnostic capabilities as well as signal translation abilities for all socket types (optic, thermistor or float). The system offers true load at any rack compatibility.
Overfill Products
Fuel Tanker Overfill Detection
Products
Overfill
FloTech R/OM Type Overfill/Retain Red and Black 2 Wire Systems Overfill Sensors
Features and Benefits: • Overfill detection sensors are intended to detect a pending overfill condition inside the fuel tank compartment. When they are wetted (come in contact with the fuel) they signal the fuel loading rack to close the fuel supply control valve, to prevent a spill of product. • The FloTech optic 2 wire probe is electronically and mechanically compatible for drop-in replacement of other commonly used 2-wire probes with red and black wires, such as the Civacon ROM system. • All FloTech brand probes are trouble free probes they come with a unique dual elastomer seal for the glass optic prisms. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and temperature changes, along with resistance to petroleum chemical attack. The replacement probes have a smooth tapered tip design for easy replacement installation into the sensor housing without gasket damage. • Custom probe lengths available upon request • The sensor housing contains a red and black 2 wire probe, in a cast aluminum housing. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or 2-3/8" diameter tank opening using the gasket and locking nut provided. All screws and rings are heavy duty stainless steel for easy assembly and long life. Part # FT202 FT202-12 FT202-18
Description Housing with 7" red and black 2 wire overfill detection probe Housing with 12" red and black 2 wire overfill detection probe Housing with 18" red and black 2 wire overfill detection probe
Replacement Probes Part # Description FT201 Replacement 7" red and black 2 wire overfill detection probe FT201-12 Replacement 12" red and black 2 wire overfill detection probe FT201-18 Replacement 18" red and black 2 wire overfill detection probe See page 127 for repair kits and replacement parts. Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers.
Retain Sensors
Features and Benefits: • The FT206 sensor is a retain detection sensor. Sensor is shipped with a ½" NPT weld-on aluminum half coupling for mounting. The main sensor portion is stainless steel to prevent galling in the tank. The wiring box is plastic to prevent corrosion and is removable to facilitate installation. The side ports come out of the same side (like the overfill sensors) to make wiring easier. The FT206 is compatible with Civacon model 1000 and the Civacon R/OM System. Our three port housing design is compatible with previous inline and parallel dual port housings. • Trouble Free Probes: FloTech brand probes/sensors incorporate a double elastomer design which seals and secures the sensitive optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. Part # Description FT206 Housing with red and black 2 wire retain probe See page 128 for repair kits and replacement parts. Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible 44
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Overfill Products
Fuel Tanker Overfill Detection FloTech API Optic 5 Wire Overfill Detection Systems Application:
Standards: Materials: Features & Benefits:
The FloTech API Optic 5 wire system is perfectly suited for both new and existing tank installations. The components have a long list of features which make them more reliable than competitor products; the result is years of trouble free service. The FloTech API Optic 5 wire system is a conventionally wired system, which requires wiring connections to be made using crimp connectors. If a simple plug together system is desired, please see our Checkmate Plug-n-Play system as shown on pages 35 - 39. Compatible with the Scully brand 5 wire optic system. The components are drop-in replacements and compatible with the signal format required by Scully brand API Optic 5 wire on-board monitors. Dependent upon the component, see each product section for materials • See the features and benefits of each of the system components • Biofuel compatible up to E100 (100% Ethanol) and B100 (100% bio diesel)
Features and Benefits: • FloTech brand overfill system kits provide everything needed to install a new overfill system on your tank. One to six compartment kits are available from our inventory. Systems include: 1 FT103 monitor, 1 FT101 overfill sensor per compartment, cable and strain reliefs (cable glands). • Other probe lengths are available Part # FT1001 FT1002 FT1003 FT1004 FT1005 FT1006 FT1001-12 FT1002-12 FT1003-12 FT1004-12 FT1005-12 FT1006-12
Description API optic 5 wire, 1 compartment overfill detection system (top only) API optic 5 wire, 2 compartment overfill detection system (top only) API optic 5 wire, 3 compartment overfill detection system (top only) API optic 5 wire, 4 compartment overfill detection system (top only) API optic 5 wire, 5 compartment overfill detection system (top only) API optic 5 wire, 6 compartment overfill detection system (top only) API optic 5 wire, 1 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 2 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 3 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 4 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 5 compartment overfill detection system (top only) - 12" probes API optic 5 wire, 6 compartment overfill detection system (top only) - 12" probes
Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers.
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013
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Products
FloTech API Optic Overfill 5 Wire Systems (Top Detection Only)
Overfill Products
Fuel Tanker Overfill Detection
Products
Overfill
FloTech API Optic 5 Wire System Onboard Monitor
Features and Benefits: • Stainless steel terminal blocks resist rusting of contacts • Stainless steel hardware is used on all products • Powder coated color matched components for exceptional appearance • Drop-in compatibility with competitors products, see compatibility chart on pages 56 - 59. • Signal translation ability, allows the connection all socket types (optic, thermistor or float). The system offers true load at any rack compatibility. Part # FT103 FT102
Description FloTech API Optic 5 wire monitor and housing FloTech API Optic 5 wire replacement monitor only (no housing)
See page 129 for repair kits and replacement parts
FloTech API Optic 5 Wire Overfill Detection System Overfill Sensors
Features and Benefits: • The FloTech API optic 5 wire probe is electronically and mechanically compatible for drop-in replacement of other commonly used 5 wire probes. • Custom probe lengths available upon request • The sensor housing contains a 5 wire probe, in a cast aluminum housing. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or 2-3/8" diameter tank opening using the gasket and locking nut provided. Part # FT101 FT101-12 FT101-18
Description Housing with 7" - 5 wire overfill detection probe Housing with 12" - 5 wire overfill detection probe Housing with 18" - 5 wire overfill detection probe
Replacement Probes Part # FT100 FT100-12 FT100-18
Description Replacement 7" - 5 wire overfill detection probe Replacement 12" - 5 wire overfill detection probe Replacement 18" - 5 wire overfill detection probe
See page 127 for repair kits and replacement parts. Please refer to chart on pages 56 - 59 for cross references to other manufacturer part numbers.
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible 46
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Overfill Products
Fuel Tanker Overfill Detection Stainless Steel Black and White 2 Wire Probes and Sensor Housings
Description 7" 316 stainless steel-black and white 2 wire, overfill detection probe only (no housing) Stainless steel probe housing. 3" female NPS thread (housing only, order probe separately)
See page 128 for repair kits and replacement parts.
Stainless Steel 5 Wire Probes and Sensor Housings
Features and Benefits: • The FloTech stainless steel probes and sensor housings are designed to be used with chemicals. All wetted services are 316 stainless or PTFE. These probes are designed to thread onto a DOT 407 tank 3" clean out nipple. Sensor length can be adjusted using ¾" NPT pipe nipples. • All FloTech brand probes are trouble free probes: they come with a unique dual elastomer seal for the glass optic prisms. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and temperature changes, along with resistance to petroleum chemical attack. The replacement probes have a smooth tapered tip design for easy replacement installation into the sensor housing without gasket damage. • Custom probe lengths available upon request Part # FT100S FT191S
Description 7" 316 stainless steel 5 wire overfill detection probe only (no housing) Stainless steel probe housing, 3" female NPS thread (housing only, order probe separately)
See page 128 for repair kits and replacement parts. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013
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Overfill
Part # FT150S FT191S
Products
Features and Benefits: • The FloTech stainless steel probes and sensor housings are designed to be used with chemicals. All wetted services are 316 stainless or PTFE. These probes are designed to thread onto a DOT 407 tank 3" clean out nipple. Sensor length can be adjusted using ¾" NPT pipe nipples. • All FloTech brand probes are trouble free probes, they come with a unique dual elastomer seal for the glass optic prisms. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and temperature changes, along with resistance to petroleum chemical attack. The replacement probes have a smooth tapered tip design for easy replacement installation into the sensor housing without gasket damage. • Custom probe lengths available upon request
Overfill Products
Fuel Tanker Overfill Detection Single Sockets
Products
Overfill
FT300
FT301
FT302
Features and Benefits: • Single face plate sockets have hard coated aluminum alloy J slot wear rings, these ensure a long service life. Also available are single sockets with "guaranteed for life" stainless steel wear rings. • Stainless steel hardware and contact pins prevent corrosion • Sockets and caps are color coded with industry standardized colors which allows for easy identification of socket type (optic sockets are blue, thermistor sockets are green, and float sockets are red, colored caps are included for optic and thermistor models only).
Single Sockets with Aluminum Hardcoat J Slot Part # Description FT300 Optic socket API / WOGA, 6 pin and 3 J-slots (US) FT303 Optic socket, 6 pin and 4 J-slots (US) FT307 Optic socket, 6 pin and 4 J-slots (Canada) FT306 Optic socket, J560 pin type FT301 Thermistor socket, API, 8 pin and 4 J-slots (US) FT304 Thermistor socket, 10 pin and 4 J-slots (Canada, Europe) FT305 Thermistor socket, J560 pin type FT302 Float, API, J560 pin type socket Replacement face plates and dust caps FT310 API optic face plate assembly, 6 pin. 3-J slots (US) FT313 Optic pattern contact assembly with thermistor, 6 pin, 4-J slots (US) FT317 Optic pattern face plate assembly ,6 pin, 4-J slots (Canada) FT316 Optic replacement face plate, J560 type FT311 API thermistor face plate assembly, 8 pin, 4-J slots (US) FT314 Thermistor face plate assembly, 10 pin 4-J slots. (Canada/Europe) FT315 Thermistor replacement face plate, J560 type FT320 Replacement blue optic dust cap FT321 Replacement green thermistor dust cap
Single Sockets with GFL (Guaranteed for Life) Stainless Steel J Slot Wear Rings
GFL series stainless steel nose rings are now available on any configuration J-slot socket that you require. Stainless steel J-slots outlast competitor versions because they are tougher and more corrosion resistant than any other on the market. GFL socket J-slots are so tough that they are "Guaranteed for Life" against wear. US patent 6,824,423. Part # Description FT300SS Optic socket API / WOGA, 6 pin and 3 J-slots, GFL stainless J slot wear ring (US) FT303SS Optic socket, 6 pin and 4 J-slots, GFL stainless J slot wear ring (US) FT307SS Optic socket, 6 pin and 4 J-slots, GFL stainless J slot wear ring (Canada) FT301SS Thermistor socket, API, 8 pin and 4 J-slots, GFL stainless J slot wear ring (US) FT304SS Thermistor socket, 10 pin and 4 J-slot, GFL stainless J slot wear ring (Canada, Europe) Replacement face plates and dust caps FT310SS API optic face plate assembly, 6 pin, 3-J slots, GFL stainless J slot wear ring (US) FT313SS Optic pattern contact assembly, 6 pin, 4-J slots, GFL stainless J slot wear ring (US) FT317SS Optic pattern face plate assembly,6 pin, 4-J slots, GFL stainless J slot wear ring (Canada) FT311SS API thermistor face plate assembly, 8 pin, 4-J slots, GFL stainless J slot wear ring (US) FT314SS Thermistor face plate assembly 10 pin 4-J slots, GFL stainless J slot wear ring (Canada, Europe) FT320 Replacement blue optic dust cap FT321 Replacement green thermistor dust cap See pages 132-134 for repair kits and replacement parts. Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers.
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible
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Fuel Tanker Overfill Detection EZ-Cept Double and Triple Sockets
FT390
FT394
FT390T FT390-20 FT390G-20 FT391 FT391V
Description Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, vertical mount, GFL stainless J slot wear rings (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, grounding bolt (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, grounding bolt. T.I.M. chip (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, T.I.M. chip (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, 20' of cable (US) Optic 6 pin, 3 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings, grounding bolt, 20' of cable (US) Optic 6 pin, 4 J-slot, and thermistor 10 pin, 4 J-slot, horizontal mount, GFL stainless J slot wear rings (Canada) Optic 6 pin, 4 J-slot, and thermistor 10 pin, 4 J-slot, vertical mount, GFL stainless J slot wear rings (Canada)
See pages 135 & 136 for repair kits and replacement parts.
EZ-Cept Triple Sockets Part # FT393 FT394 FT394G
Description Optic 6 pin, 3 J-slot, thermistor 10 pin, 4 J-slot, and float J560, horizontal mount, GFL stainless J slot wear rings (US) Optic 6 pin, 3 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, GFL stainless J slot wear rings (US) Optic 6 pin, 3 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, grounding bolt, GFL stainless J slot wear rings (US) FT394V-G Optic 6 pin, 3 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, vertical mount, grounding bolt, GFL stainless J slot wear rings (US) FT395 Optic 6 pin, 4 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, GFL stainless J slot wear rings (Canada) FT395G Optic 6 pin, 4 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, grounding bolt, GFL stainless J slot wear rings (Canada) FT395V Optic 6 pin, 4 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, horizontal mount, grounding bolt, GFL stainless J slot wear rings (Canada) FT395V-G Optic 6 pin, 4 J-slot, thermistor 10 pin, 4 J-slot, and optic J560, vertical mount, grounding bolt, GFL stainless J slot wear rings (Canada) See pages 137 & 138 for repair kits and replacement parts. Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers. Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013
800.355.1991
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EZ-Cept Double Sockets Part # FT390 FT390V FT390G FT390GT
Products
Features and Benefits: • Stainless steel hardware and contact pins prevent corrosion • Sockets and caps are color coded with industry standardized colors which allows for easy identification of socket type (optic sockets are blue, thermistor sockets are green, and float sockets are red, colored caps are included for optic and thermistor models only). • Guaranteed for Life J-Slots: Our unique stainless steel alloy J-slot ring will probably outlast your trailer. • Prewired ready for tank installation, no more long hours wiring and troubleshooting your socket connections. Simply bolt to the trailer and connect to the terminal block in the on board monitor. • Ground bolt and ID chip ready: Both ground bolt and ID chip are normally mounted inside the EZ-Cept housing to protect from the corrosive elements. Or if desired, the bolt can be mounted to the trailer frame and the wire connected to the EZ-Cept internal wire terminal. • Corrosion resistant hard powder coated housing, stainless steel hardware and contacts and our unique keep dry enclosure design keeps your trailer in service and corrosion at bay. Take a close look at FloTech EZ-Cept - we challenge you to find a better constructed API socket on the market. • Patented, the EZ-Cept has so many innovative features it is covered by US patent 6,824,423. Just another example of how FloTech is leading the way delivering reliability and innovation to our valued customers.
Overfill Products
Fuel Tanker Overfill Detection Grounding Ball and Bolt
FT450
FT451
Products
Overfill
Part # Description FT450 Ground verification bolt FT451 Ground verification ball See page 139 for repair kits and replacement parts. Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers.
FloTech Checkmate Overfill/Retain Black & White 2 Wire System Sensor Dummy
Part # FT155
Description Thermistor sensor dummy (each dummy adds up to 5 compartments)
Cables and Strain Reliefs Features & Benefits:
Due to the very low current used in overfill systems it's extremely important to use the correct type of cable. The use of other types of cabling often leads to failed overfill systems due mostly to corroded connections. FloTech cable is specially produced with tin plated wire, which when connected correctly using crimp connections, will provide years of trouble free service.
FT400
Part # FT400 FT400-500 FT400-1000 FT401 FT401-150 FT401-1000 FT404 FT404-150 FT404-1000 FT402 FT403 FT405-500 FT9023 FT9024 FT9021 FT9022 FT9023
FT402
Description System Type 100' of 5 conductor cable 5 wire API optic 500' of 5 conductor cable 5 wire API optic 1000' of 5 conductor cable 5 wire API optic 100' of 7 conductor cable Red and black 2 wire R/OM type 150' of 7 conductor cable Red and black 2 wire R/OM type 1000' of 7 conductor cable Red and black 2 wire R/OM type 100' of 11 conductor cable Black and white 2 wire Checkmate/Thermistor type 150' of 11 conductor cable Black and white 2 wire Checkmate/Thermistor type 1000' of 11 conductor cable Black and white 2 wire Checkmate/Thermistor type Cable Strain Reliefs (Glands) 20 pc pack of strain relief fittings, ½" NPT 30 pc pack of strain relief fittings, ½" NPT 500 pc pack of strain relief fittings, ½" NPT Cable Tools and Supplies Professional cable stripping tool Professional cable crimping tool 100 pc pack of crimp connectors 2.8 oz tube of GE RTV103 silcone for sealing crimped wired connections Terminal pins, 14-16 AWG, 100 pieces Biofuel Compatible
50
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Overfill Products
Fuel Tanker Overfill Detection Optic System Testers Application: Standards: Materials: Features & Benefits:
Used to trouble shoot overfill system circuits Will work with any optic overfill system Durable plastic case, heavy duty cable connectors and test leads The FT520 optic test kit includes a tester and test lead set to test 5 wire optic pulse, five wire optic probes, two wire optic probes, plug & play optic probes as well as onboard monitor & socket outputs. It uses the same permissive signal verification as an optic rack monitor. Optional FT521, FT522, FT523 optic test plugs are available for an entire trailer Go, No/Go test, 2 9-volt batteries (included)
FT520WOGA
Description Optic system tester, 5 piece set of test leads, batteries and instructions Optional storage case for FT520 Optic system tester, with FT521 API optic 6pin and 3 J slot plug, batteries and instructions Optional storage case for FT520WOGA API optic test plug, six pins and 3 J slots Optic test plug, six pins and 2 or 4 J slots (plug fits both 2 and 4 J slot sockets) Optic test plug J560 type Replacement test lead set for FT520
Checkmate Event Data Recorder Features & Benefits:
Part # FT540
Connects to the communication port on the FT208 series Checkmate monitors, and downloads event data. Event data includes intermittent or failed sensors, load rack communication, wet sensors, AUX inputs activation, trailer ID numbers, retain sensor wet/dry status, power failure, and programming. All data is time and date stamped. Includes: FT520 interface cable, and 4 AA batteries
Description Checkmate event data recorder
Trailer Identification Module (T.I.M.) Chip Reader Application: • • • • •
Designed to read and test Scully type T.I.M. modules mounted inside API compatible overfill sockets.
Designed to read Scully T.I.M. chips Solid aluminum construction Backlit LCD display Interchangeable optic or thermistor J-slot screws Provides long battery life Part #
Description
FT530
FT520Optic system tester, 4 pc set of test leads, batteries and instructions
Dixon Bayco 2013
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Overfill
Part # FT520 FT520CASE FT520WOGA FT520WOGACASE FT521 FT522 FT523 FT9037
Products
FT520
Overfill Products
Fuel Tanker Overfill Detection API Compatible Loading Rack Cords Application: Standards: Materials:
Products
Overfill
Features & Benefits:
API loading rack cords are used to connect the loading rack monitor to the socket on the fuel tanker. Cord sets are interchangeable with Civacon and Scully. Reinforced nylon plugs with stainless steel contact pins and hardware. Heavy duty and highly visible safety orange cord. • FT600 and FT620 are compatible with API thermistor and optic configurations. • Cords available in coiled or straight lengths • Cord features a heavy highly visible safety orange jacket to meet trip hazard requirements. • Cord is bonded mechanically and has superior abrasion and oil resistance. • Plug body is color coded optic blue or thermistor green. • Button contacts are made from 316 stainless steel to prevent corrosion or galling • All wiring is compatible with standard Scully color codes and wiring number configurations. • The 9 pin conductor is shielded to be compatible with the Scully VIP system.
API Optic Cord Assemblies
FT620
Part # Description FT620 Blue plug with 6 contact pins and 3 J slots, on a 30' coiled orange cable (US) FT620S Blue plug with 6 contact pins and 3 J slots, on a 20' straight orange cable (US) Optional Parts FT623 Grounded optic rack plug hanger assembly
API Thermistor Cord Assemblies Part # Description FT600 Green plug with 8 contact pins for 2 J slots, on a 30' coiled orange cable (US) FT600S Green plug with 8 contact pins for 2 J slots, on a 20' straight orange cable (US) FT600C Green plug with 10 contact pins and 4 J slots, on a 30' coiled orange cable (Canada) FT600SC Green plug with 10 contact pins and 4 J slots, on a 20' straight orange cable (Canada) Optional Parts FT603 Grounded thermistor rack plug hanger assembly See page 140 for repair kits and replacement parts. Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers.
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible 52
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Overfill Products
Fuel Tanker Overfill Detection FloTech FT151RL ROM Link Replacement Sensor Application:
Standards: Materials: Features & Benefits:
The FT151RL is designed to replace the complete ROM Link sensor assembly. Simply remove the Civacon sensor housing from the manhole lid and install the FloTech FT151RL or FT151RL-12. Plug the FT151RL into the wiring harness using our connector adapter and the change out is complete. Drop in replacement for the Civacon ROM Link sensors 1554-007 & 1554-0012. Aluminum housing with stainless steel hardware
FT152RL
Part # FT151RL
Description Housing with 7" Plug-n-Play overfill detection probe, with Plug-n-Play harness and ROM link jumper cable connector FT151RL-12 Housing with 12" Plug-n-Play overfill detection probe, with Plug-n-Play harness and ROM link jumper cable connector FT152RL Retain sensor with Plug-n-Play harness and ROM link jumper cable Replacement Probes FT150P Replacement 7" Plug-n-Play probe for FT151RL only FT150P-12 Replacement 12" Plug-n-Play probe for FT151RL-12 only FT152RL Replacement Plug-n-Play probe for FT152RL
Please refer to chart on pages 56-59 for cross references to other manufacturer part numbers.
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Biofuel Compatible Dixon Bayco 2013
800.355.1991
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Overfill
FT151RL
Products
• T rouble free probes: FloTech brand probes incorporate a double elastomer design which seals and secures the sensitive glass optic prism tip. The elastomer seals are flexible allowing thermal expansion and resistance to steam cleaning and petroleum chemical attack. • Unlike our competitors, FloTech probes do not use internal coil cord connectors which consistently fail in moisture. All FloTech Plug-n-Play probes are prewired to our harness connector, which has proven itself in moisture. • FloTech sensor housings have a sturdy bolt on cap to better seal out water. • The FT151RL includes an adapter connector to permit interchange between Civacon’s Rom link system and the FloTech FT150RL sensor. • Custom lengths available upon request • The FT151RL sensor housing contains a Plug-n-Play probe. The sensor housing has a 2" NPT mounting thread, heavy duty stainless steel hardware, and Viton® probe seal. Install into either a 2" NPT threaded port or a 2-3/8" diameter tank opening using the gasket and locking nut provided. All screws and rings are heavy duty stainless steel for easy assembly and long life.
Overfill Products
FloTech Replacement Parts
Products
Overfill
Part #
Refer to Page
FT9000
sensor housing 2" NPT with parallel ports, complete with all hardware
FT9001
complete sensor housing gasket and O-ring kit
FT9002
complete sensor housing gasket, O-ring and hardware kit
FT9003
replacement on-board monitor housing
129, 130
FT9004
replacement on-board monitor hardware kit
129, 130
127 125, 127 127
10142 (was FT9005)
replacement on-board bezel five wire (FT103)
129
10143 (was FT9006)
replacement on-board bezel two wire (FT204)
130
10131 (was FT9007)
replacement socket rear housing
120, 121, 132, 134
FT9008
replacement socket contact block with pins FT300 Optic series
119, 134
FT9009
replacement socket contact block with pins FT301 Thermistor series
119, 134
FT9010
replacement socket contact block with 10 pins FT304 Thermistor series
120, 134
FT9011
replacement sensor housing cap with screws and lock washers
125, 127
replacement 2" NPT sensor housing lock nut
125, 127
FT9013
replacement socket faceplate 4J slot, no contact block or hardware
119, 134
FT9019
faceplate assembly to fit small Scully Load anywhere housing
FT9020
socket pin, screw and crimp lug
FT9021
crimp connector 100 pieces per bag
50
FT9022
GE RTV 103 silicone rubber sealant 2.8 oz. tube
50
FT9023
stripping tool for cable jacket
50
FT9024
crimp tool for splice connections
50
FT9025
terminal pin, 14-16 AWG 100 pieces
50
10128 (was FT9012)
250-G-BU (was FT9026) 10125 (was FT9027) FT9028 10119 (was FT9029)
--119, 134
sensor flat gasket for 2" NPT through punched hole in man lid
125, 127
sensor housing probe, Viton O-ring
125, 127
®
gasket for Scully Go Anywhere monitor face plate J560 contact block, 7 way
--121, 124, 132, 138
FT9030
fuse holder with ¼ Amp fuse
129
FT9031
fuse holder with ½ Amp fuse
130, 131
10138 (was FT9032)
54
Description
socket face plate gasket
120, 121, 132, 134
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Dixon Bayco 2013
Overfill Products
FloTech Replacement Parts (continued) Part # 10183 (was FT9033) FT9034 10459 (was FT9035)
Description sensor housing, lower no hardware replacement socket face plate 3 J slot, no contact block or hardware program module for FT204P and and FT208
Refer to Page 127 119, 134 117, 118, 130, 131
FT9036
FT208 replacement bezel kit
FT9037
FT520 test lead set
51
10357 (was FT9038)
fuse ¼ Amp - for FT103
129
10358 (was FT9039)
fuse ½ Amp - for FT208 and FT204
118, 130, 131 118, 131
10366HC-002 (was FT9041) replacement 3-J aluminum socket nose ring
120, 134
10366HC-001 (was FT9042) replacement 4-J aluminum socket nose ring
120, 134
10366SS-002 (was FT9043) replacement 3-J stainless socket nose ring
117, 120, 124, 134, 138
10366SS-001 (was FT9044) replacement 4-J stainless socket nose ring
117, 120, 124, 134, 138
10432NP (was FT9045)
replacement gasket for the FT208 series "Checkmate" lid
117, 118, 131
bag of 10 replacement socket pins
119, 134
10126 (was FT9049)
sensor cap O-ring
125, 127
10347 (was FT9050)
Threaded half coupling ½" for retain probe
126, 128
FT9046
FT9051
replacement short contact block for FT390/393 Optic 6 pin
117, 122, 123, 136, 138
FT9052
replacement short contact block for FT390/393 Thermistor, 10 pin
117, 122, 123, 136, 138
10131 (was FT9053) 101470AL (was FT9054) FT9059
replacement gasket for bezel on monitors FT103/204P
129, 130
replacement lid frame for monitors FT103/204P
129, 130
replacement face plate and bezel assembly for FT204P
130
replacement contact pin for FT390/393 series socket
117, 122, 124, 136, 138
FT9062
nose ring assembly, therm, 4J, 10PIN contact block, pin, and hardware for FT390 & FT393
117, 122, 124, 136, 138
FT9063
nose ring assembly, optic, 3J, 6PIN contact block, pin, and hardware for FT390 & FT393
117, 122, 124, 136, 138
FT9064
bezel for FT203P-SPEC
130
bezel gasket for FT203P-SPEC
130
10368SS (was FT9061)
10521NP (was FT9065) FT9068
Dixon Bayco 2013
replacement contact block attachment screws adn washers (4 each)
800.355.1991
117, 119, 122, 123, 126, 128, 134, 136, 138
55
Overfill
Checkmate housing with lid
Products
FT9040
118, 131
Overfill Products
Fuel Tanker Overfill Detection Competitor Cross Reference Chart Liquid Level Sensors
FloTech Part #
Products
Overfill
FT100
On-Board Monitors
Cat. Pg. #
Civacon Part #
Scully Part #
69
1302-007
9209 9214
FT100-12
69
1302-0012
FT100-18
69
1302-0018
Description Replacement probe, optic, 5-wire, 7" long Replacement probe, optic, 5-wire, 12" long Replacement probe, optic, 5-wire, 18" long
FT100S
69
1410RS-0060
FT101
69
1112-007 / 1110-007
9208
Sensor, optic, 5-wire, 2" NPT housing, 7" probe
FT101-12
69
1112-0012 / 1110-0012
9213
Sensor, optic, 5-wire, 2" NPT housing with 12" probe
FT101-18
69
1112-0018 / 1110-0018
FT150
62
1651-007
FT150-12
62
1651-0012
FT150-18
62
1651-0018
FT151
62
1551-007
FT151-12
62
1551-0012
FT151-18
62
1551-0018
Sensor, thermo-optic, 2" NPT housing,18" probe, 2-wire (black and white
FT151RL
76
1554-007
Sensor, ROM Link replacement thermo-optic, 2" NPT housing, 7" probe, 2-wire (black and white)
FT151RL-12
76
1554-012
Sensor, ROM Link replacement thermo-optic, 2" NPT housing, 12" probe, 2-wire (black and white)
FT152
62
FT155
63
FT201
66
1351-007
Replacement R/OM type, 7" top probe, 2-wire (red and black)
FT201-12
66
1351-0012
Replacement R/OM type, 12" top probe, 2-wire (red and black)
FT201-18
66
1351-0018
Replacement R/OM type, 18" top probe, 2-wire (red and black)
FT202
66
1057-007
Top sensor R/OM type, 2" NPT housing, 7" probe, 2-wire (red and black)
FT202-12
66
1057-0012
Top sensor R/OM type, 2" NPT housing,12" probe, 2-wire (red and black)
FT202-18
66
1057-0018
Top sensor R/OM type, 2" NPT housing,18" probe, 2-wire (red and black)
FT206
66
1000R & 1001R
FT9000 FloTech Part # FT102
Replacement stainless steel probe, optic, 5-wire, 7" long
Sensor, optic, 5-wire, 2" NPT housing with 18" probe 9409
Replacement probe, thermo-optic, 7" long, 2-wire (black and white)
9414
Replacement probe, thermo-optic, 12" long, 2-wire (black and white) Replacement probe, thermo-optic, 18" long, 2-wire (black and white)
9408
Sensor, thermo-optic, 2" NPT housing, 7" probe, 2-wire (black and white)
9413
Sensor, thermo-optic, 2" NPT housing,12" probe, 2-wire (black and white)
8819 1920-5
08298 & 08542
Thermo optic retain sensor (black and white) Thermistor dummy, 5 compartment
Retain sensor R/OM type, 1/2" NPT sensor (red & black)
150
1355-1355 & 1455-1455
Cat. Pg. #
Civacon Part #
Scully Part #
Probe housing Description
68
3150-3150
8563
Replacement module API compatible
FT103
68
3100-3100
8687
API compatible on-board monitor, with housing
FT203P
65
3252-3252
FT203PSPEC
65
3250 & 3252
FT204P
65
3202-3202 & 3202R-3202
FT207
61
FT208
61
Replacement module, R/OM type on-board monitor Replacement module, R/OM type on-board monitor with 8 hole cover and frame R/OM type on-board monitor, with housing 09100 or 09111
Replacement module, Checkmate on-board monitor
09109 or 09107
Checkmate programmable monitor for top, or top and bottom sensors
Civacon and R/OM are registered trademarks of Civacon / Dover Corporation 56
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Overfill Products
Fuel Tanker Overfill Detection Competitor Cross Reference Chart (continued) Civacon Part #
Scully Part #
FT300
Cat. Pg. # 71
4103-4103
7974
API compatible optic socket with cap (6 pin, 3 J-slots)
FT301
71
4400-4400
7720
API compatible thermistor socket with cap (8 pin, 2/4 J-slots)
FT302
71
4600-4600
8116
API compatible ß oat socket
FT303
71
4201-4201
7976
Optic pattern with thermistor J-slots, and cap (6 pin, 2/4 J-slots) (U.S.)
FT304
71
4403-4403
7716
Canadian / European thermistor socket with cap (10 pin, 4 J-slots)
FloTech Part #
Sockets
71
4500-4500
7681
Thermistor socket, J560 type
71
4300-4300
8199
Optic socket, J560 type
FT307
71
4201-4201
7976
Optic pattern with thermistor J-slots, and cap (6 pin, 2/4 J-slots) (Canada)
FT310
71
4110-4110
21790
API optic face plate assembly with cap
4111-4111
20770
API thermistor face plate assembly with cap
20768
Canadian / European thermistor replacement face plate with cap
FT311
71
FT314
71
FT320
71
4150-4150
8575
Blue optic dust cap
FT321
71
4450-4450
8574
Green thermistor dust cap
9060
EZ-Cept dual socket assembly
FT390
72
4820L & 4820R
FT390G
72
4822L & 4822R
Cat. Pg. #
Civacon Part #
Scully Part #
FT400
73
2100-2100
22056
FT400-500
73
2200-2200
FT401
73
2310-2310
FT401-1000
73
2401-2401
7 conductor cable 1000'
FT401-150
73
2300-2300
7 conductor cable 150'
FT402
73
2510-2510
20 strain relief fittings, ½" NPT
FT403
73
2530-2530
30 strain relief fittings, ½" NPT
FT450
73
GS1000
FT451
73
FT520
74
1391-1391
Optic system tester
FT521
74
1396-1396
API optic test plug, six pins & 3 J slots
FT522
74
1395-1395
Optic test plug, six pins & 2 or 4 J slots (plug fits both 2 & 4 J slot sockets)
FT523
74 Cat. Pg. #
1397-1397
Optic test plug J560 type
Civacon Part #
Scully Part #
Description
75
7320
8156
API Thermistor green plug with 8 contact pins for 2 or 4 J slots, on a 30' coiled orange cable (US).
75
7310
20769
Replacement green plug only with 8 contact pins for 2 or 4 J slots (US)
75
8959
Replacement green plug only with 10 contact pins and 4 J slots (Canada)
75
27211
Replacement 30' coiled cable
75
8159
API Optic Blue plug with 6 contact pins and 3 J slots, on a 30' coiled orange cable (US)
FT621
75
21766
Replacement blue plug only with 6 contact pins and 3 J slots (US)
FT622
75
27211
Replacement 30' coiled cable
FT623
75
8235
Plug hanger
FloTech Part #
API Rack Cords
FloTech Part # FT600 FT601 FT601-10 FT602 FT620
EZ-Cept dual socket assembly with ground bolt Description 5 conductor cable 100' 5 conductor cable 500' 27382
7 conductor cable 100'
8560
Stainless steel grounding bolt
8274
Stainless steel grounding ball
Civacon and R/OM are registered trademarks of Civacon / Dover Corporation Dixon Bayco 2013
800.355.1991
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Overfill
FT305 FT306
Products
Hardware & Systems Testers
Description
Overfill Products
Fuel Tanker Overfill Detection Competitor Cross Reference Chart (continued) On-Board Systems
Cat. Pg. # 67
2001-2001
API compatible 1 compartment system 7" probe
FT1001-12
67
2001S-0012
API compatible 1 compartment system 12" probe
FT1002
67
2002-2002
API compatible 2 compartment system 7" probes
FT1002-12
67
2002S-0012
API compatible 2 compartment system 12" probes
FT1003
67
2003-2003
API compatible 3 compartment system 7" probes
FT1003-12
67
2003S-0012
API compatible 3 compartment system 12" probes
FT1004
67
2004-2004
FT1004-12
67
2004S-0012
FT1005
67
2005-2005
FT1005-12
67
2005S-0012
API compatible 5 compartment system 12" probes
FT1006
67
2006-2006
API compatible 6 compartment system 7" probes
FT1006-12
67
2006S-0012
API compatible 6 compartment system 12" probes
FT2001
65
3021-3021
R/OM type, 1 compartment system, overfill & retain, 7" probe
FT2001-12
65
3021S-0012
R/OM type, 1 compartment system, overfill & retain, 12" probe
FT2002
65
3022-3022
R/OM type, 2 compartment system, overfill & retain, 7" probes
FT2002-12
65
3022S-0012
R/OM type, 2 compartment system, overfill & retain, 12" probes
FT2003
65
3023-3023
R/OM type, 3 compartment system, overfill & retain, 7" probes
FT2003-12
65
3023S-0012
R/OM type, 3 compartment system, overfill & retain, 12" probes
FT2004
65
3024-3024
R/OM type, 4 compartment system, overfill & retain, 7" probes
FT2004-12
65
3024S-0012
R/OM type, 4 compartment system, overfill & retain, 12" probes
FT2005
65
3025-3025
R/OM type, 5 compartment system, overfill & retain, 7" probes
FloTech Part #
Products
Overfill
FT1001
Civacon Part #
Scully Part #
8305
Description
API compatible 4 compartment system 7" probes API compatible 4 compartment system 12" probes
8306
API compatible 5 compartment system 7" probes
FT2005-12
65
3025S-0012
R/OM type, 5 compartment system, overfill & retain, 12" probes
FT2006
65
3026-3026
R/OM type, 6 compartment system, overfill & retain, 7" probes
FT2006-12
65
3026S-0011
R/OM type, 6 compartment system, overfill & retain, 12" probes
FT2101
62
3031-3031
R/OM type, 1 compartment system, overfill only, 7" probe
FT2101-12
62
3031S-0012
R/OM type, 1 compartment system, overfill only, 12" probe
FT2102
62
3032-3032
R/OM type, 2 compartment system, overfill only, 7" probes
FT2102-12
62
3032S-0012
R/OM type, 2 compartment system, overfill only, 12" probes
FT2103
62
3033-3033
R/OM type, 3 compartment system, overfill only, 7" probes
FT2103-12
62
3033S-0012
R/OM type, 3 compartment system, overfill only, 12" probes
FT2104
62
3034-3034
R/OM type, 4 compartment system, overfill only, 7" probes
FT2104-12
62
3034S-0012
R/OM type, 4 compartment system, overfill only, 12" probes
FT2105
62
3035-3035
R/OM type, 5 compartment system, overfill only, 7" probes
FT2105-12
62
3035S-0012
R/OM type, 5 compartment system, overfill only, 12" probes
FT2106
62
3036-3036
R/OM type, 6 compartment system, overfill only, 7" probes
FT2106-12
62
3036S-0012
R/OM type, 6 compartment system, overfill only, 12" probes
FT2801
60
8251
Checkmate system, 1 compartment system, overfill only, 7" probe
60
8352
Checkmate system, 2 compartment system, overfill only, 7" probes
60
8353
Checkmate system, 3 compartment system, overfill only, 7" probes
60
8354
Checkmate system, 4 compartment system, overfill only, 7" probes
60
8355
Checkmate system, 5 compartment system, overfill only, 7" probes
FT2802 FT2803 FT2804 FT2805
Civacon and R/OM are registered trademarks of Civacon / Dover Corporation 58
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Dixon Bayco 2013
Overfill Products
Fuel Tanker Overfill Detection Competitor Cross Reference Chart (continued) On-Board Systems
FloTech Part #
Cat. Pg. #
Civacon Part #
Scully Part #
Description
8356
Checkmate system, 6 compartment system, overfill only, 7" probes
FT2807
60
8380
Checkmate system, 7 compartment system, overfill only, 7" probes
FT2808
60
8381
Checkmate system, 8 compartment system, overfill only, 7" probes
FT2811
61
8361
Checkmate system, 1 compartment system, overfill & retain, 7" probe
FT2812
61
8362
Checkmate system, 2 compartment system, overfill & retain, 7" probes
FT2813
61
8363
Checkmate system, 3 compartment system, overfill & retain, 7" probes
FT2814
61
8364
Checkmate system, 4 compartment system, overfill & retain, 7" probes
FT2815
61
8365
Checkmate system, 5 compartment system, overfill & retain, 7" probes
FT2816
61
8366
Checkmate system, 6 compartment system, overfill & retain, 7" probes
FT2817
61
8382
Checkmate system, 7 compartment system, overfill & retain, 7" probes
FT2818
61
8383
Checkmate system, 8 compartment system, overfill & retain, 7" probes
Civacon and R/OM are registered trademarks of Civacon / Dover Corporation Dixon Bayco 2013
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Overfill
60
Products
FT2806
Overfill Products
Fuel Tanker Overfill Detection Socket Profiles
Products
Overfill
OPTIC SOCKET
API OPTIC SOCKET
FT303 Optic socket (US) FT313 Replacement faceplate FT307 Optic Socket (Eastern Canada) FT317 Replacement faceplate
FT300 API optic socket (US) FT310 Replacement faceplate
API THERMISTOR SOCKET
FT301 API Thermistor socket (US) FT311 Replacement faceplate assembly
THERMISTOR SOCKET
FT302 Float J560 socket (US) FT312 Replacement faceplate float J560 socket FT305 Thermistor J560 socket (US) FT315 Replacement faceplate Thermistor J560 socket FT306 Optic J560 socket (western Canada) FT316 Replacement faceplate optic J560 socket 60
FT304 Thermistor socket (Canada) FT314 Replacement faceplate
800.355.1991
Dixon Bayco 2013
Overfill Products
Fuel Tanker Overfill Detection Socket Profiles
FT391 Dual socket (Canada)
FT395 Triple socket (Canada)
FT393 Triple socket (US) Dixon Bayco 2013
800.355.1991
61
Overfill
Products
FT390 Dual socket (US)
Petroleum Replacements
Fuel Tanker Loading and Unloading 5300/5400 Series API Couplers
Replacement Parts
Petroleum
API Bottom Rack Loading Fittings
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 62
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Petroleum Replacements
Fuel Tanker Loading and Unloading Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Description body body dust ring sleeve assembly poppet bent link link pin link washer hitch pin drive link interlocking cam torsion spring nose piece dust ring nose piece PTFE U-Seal 350 (optional) *
15B
O-ring 2-350, Viton® B
15C
O-ring 2-350, Viton® GFLT
16A 16B 16C 16D 16E 16F 17 18 19A 19B 19C 20 21A 21B 21C 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
replaceable nose seal, Buna replaceable nose seal, Viton® B replaceable nose seal, Viton® GFLT bonded nose seal, Buna bonded nose seal, Viton® B bonded nose seal, Viton® GFLT bearing PTFE U-Seal 220 (Optional) * O-ring 2-220, Buna O-ring 2-220, Viton® B O-ring 2-220, Viton® GFLT PTFE U-Seal 212 (optional) * O-ring 2-212, Buna O-ring 2-212, Viton® B O-ring 2-212, Viton® GFLT wave spring washer bail bail spring bail pin internal retaining ring release washer cotter pin shaft shaft hitch pin spacer handle shaft outside washer shaft inside washer clevis pin latch
5300B 1 1 1 1 2 2 2 2 1 5 5 1 N/A 1
5300G 1 1 1 1 2 2 2 2 1 5 5 1 N/A 1
5400 1 1 1 1 2 2 2 2 1 5 5 1 1 1
5400B 1 1 1 1 2 2 2 2 1 5 5 1 1 1
5400G 1 1 1 1 2 2 2 2 1 5 5 1 1 1
1
N/A
N/A
1
N/A
N/A
N/A
1
N/A
N/A
1
N/A
N/A
N/A
1
N/A
N/A
1
N/A N/A N/A 1 N/A N/A 1 1 1 N/A N/A 1 2 N/A N/A 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1
N/A N/A N/A N/A 1 N/A 1 1 N/A 1 N/A 1 N/A 2 N/A 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1
N/A N/A N/A N/A N/A 1 1 1 N/A N/A 1 1 N/A N/A 2 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1
1 N/A N/A N/A N/A N/A 1 1 1 N/A N/A 1 2 N/A N/A 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1
N/A 1 N/A N/A N/A N/A 1 1 N/A 1 N/A 1 N/A 2 N/A 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1
N/A N/A 1 N/A N/A N/A 1 1 N/A N/A 1 1 N/A N/A 2 2 1 2 2 2 1 3 3 1 1 1 1 1 1 1
1
1
1
1
1
1
* Items 14, 18 and 20 are optional PTFE U seals. When the U seals are added to the coupler they isolate the main rubber seals from the liquid being conveyed, thereby increasing the longevity of the rubber seals. N/A = "Not Applicable"
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800.355.1991
63
Petroleum
O-ring 2-350, Buna
5300 1 1 1 1 2 2 2 2 1 5 5 1 N/A 1
Replacement Parts
15A
Part # 112173 400684 Use kit 5354K19 112151 391141 112158 112177 112148 112147 112149 112174 391138 112164 Use kit 5354K7, 5354K8, 5354K13 or 5354K14 Use kit 5354K9, 5354K10, 5354K15 or 5354K16 Use kit 5354K11, 5354K12, 5354K17 or 5354K18 Use kit 5354K13 or 5354K14 Use kit 5354K15 or 5354K16 Use kit 5354K17 or 5354K18 Use kit 5354K7 or 5354K8 Use kit 5354K9 or 5354K10 Use kit 5354K11 or 5354K12 341790 112163 Use kit 5354K1 or 5354K2 Use kit 5354K3 or 5354K4 Use kit 5354K5 or 5354K6 112162 Use kit 5354K1 or 5354K2 Use kit 5354K3 or 5354K4 Use kit 5354K5 or 5354K6 112172 341788 112150 112175 112176 391139 111562 111563 391140 112178 391142 341789 112160 112159 111953 112240
Qty of Components per Unit
Petroleum Replacements
Fuel Tanker Loading and Unloading 5300/5400 Series API Couplers API Bottom Rack Loading Fittings Repair Kits Part # 5354K1 5354K2 5354K3 5354K4 5354K5 5354K6 5354K7 5354K8 5354K9 5354K10 5354K11 5354K12 5354K13 5354K14 5354K15 5354K16 5354K17 5354K18 5354K19
Description Buna shaft seal kit: for 5300 and 5400 Buna shaft seal kit with optional PTFE U Seals: for 5300 and 5400 Viton® B shaft seal kit: for 5300B and 5400B Viton® B shaft seal kit with optional PTFE U Seals: for 5300B and 5400B Viton® GFLT shaft seal kit: for 5300G and 5400G Viton® GFLT shaft seal kit with optional PTFE U Seals: for 5300G and 5400G Buna bonded nose seal kit: for 5300 Buna bonded nose seal kit with optional PTFE U seal: for 5300 Viton® B bonded nose seal kit: for 5300B Viton® B bonded nose seal kit with optional PTFE U seal: for 5300B Viton® GFLT bonded nose seal kit: for 5300G Viton® GFLT bonded nose seal kit with optional PTFE U seal: for 5300G Buna replaceable nose seal kit: for 5400 Buna replaceable nose seal kit with optional PTFE U seal: for 5400 Viton® B replaceable nose seal kit: for 5400B Viton® B replaceable nose seal kit with optional PTFE U seal: for 5400B Viton® GFLT replaceable nose seal kit: for 5400G Viton® GFLT replaceable nose seal kit with optional PTFE U seal: for 5400G Valve assembly repair kit: for 5300, 5300B, 5300G, 5400, 5400B, 5400G
Include items # 19A, 21A, 34, 35 18*, 19A, 20*, 21A, 34, 35 19B, 21B, 34, 35 18*, 19B, 20*, 21B, 34, 35 19C, 21C, 34, 35 18*, 19C, 20*, 21C, 34, 35 12, 13, 15A, 16D 12, 13, 14*, 15A, 16D 12, 13, 15B, 16E 12, 13, 14*, 15B, 16E 12, 13, 15C, 16F 12, 13, 14*, 15C, 16F 12, 15A, 16A 12, 14*, 15A, 16A 12, 15B, 16B 12, 14*, 15B, 16B 12, 15C, 16C 12, 14*, 15C, 16C 4, 5, 6, 7, 8, 9, 34, 35
Replacement Parts
Petroleum
* Items 14, 18 and 20 are optional PTFE U seals. When the U seals are added to the coupler they isolate the main rubber seals from the liquid being conveyed, thereby increasing the longevity of the rubber seals.
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Dixon Bayco 2013
Petroleum Replacements
Fuel Tanker Loading and Unloading 5204 Series, API Bottom Load Valves
Part #
Description ™
5204K2
complete rebuild kit: Baylast O-rings, bearings
5204KV2
complete rebuild kit: Viton® poppet O-ring, Baylast™ O-rings, bearings
5204K3 5204K5
replacement anodized nose ring with Baylast™ gasket, screws and lock washers replacement detachable handle assembly (for 5204C and 5204NGC) PTFE encapsulated seal kit, poppet O-ring, nose O-ring, shaft O-ring, and sight glass O-ring replacement fixed handle assembly sight glass repair kit sight glass cover kit (to convert units with sight glass to non-sight glass) nose ring replacement 8 hex bolts & 8 washers kit sight glass replacement hardware, 6 hex bolts, 6 lock washers and 4 washers kit replacement full body sight glass, seals and retainer kit
5204K6 5204K7 5204K8 5204K9 5204K11 5204K12 5204K13
Include items # 6,10, 13, 14, 16A, 17A, 18A, 25A, 30, 35 6,10, 13, 14, 16B, 17B, 18B, 25B, 30, 35 2, 17A, 24, 31 not illustrated 16C, 17B, 18B, 25B 4, 8A, 26, 27, 29, 32 12, 25A, 36, 37 not illustrated 24, 31 23, 26, 31 38, 39, 40
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
65
Petroleum
Replacement Parts
Repair Kits
Petroleum Replacements
Fuel Tanker Loading and Unloading 5204 Series, API Bottom Load Valves Bill of Materials Item # 1 2 3 4 5 6 7 8A 8B 9A 9B 10 11 12 13 14 15 16A 16B
Replacement Parts
Petroleum
16C 17A 17B 18A 18B 19 20 21 23 24 25A 25B 26 27 28A 28B 29 30 31 32 33 34 35 36 37 38 * 39 * 40 *
Description
Part #
body - pipe end --nose ring use kit 5204K3 shaft 390812 handle pin 111559 shaft spacer 390813 shaft bearing 111557 stop pin 5204-SP fixed handle use kit 5204K7 removeable handle use kit 5204K5 poppet (load/unload versions) 341755 poppet (load only versions) 341756 poppet bearing 341801 cam 111550 sight glass use kit 5204K8 poppet roller 390815 poppet roller bearing 111556 retaining ring 111560 Baylast™ poppet O-ring 5204K1 Viton® poppet O-ring 5204KV1 PTFE encapsulated poppet use kit 5204K6 O-ring nose ring O-ring 111554 PTFE nose O-ring use kit 5204K6 shaft O-ring 111552 PTFE shaft O-ring use kit 5204K6 shaft and cam roll pin 6000-12 pin roller 111566 grease fitting 111561 sight glass screw use kit 5204K12 nose ring screw use kit 5204K11 Baylast™ sight glass O-ring use kit 5204K8 PTFE sight glass O-ring use kit 5204K6 washer 111562 cotter pin 111563 main spring-steel 111564 main spring- stainless steel 111542 handle spring 111565 dust seal O-ring 111553 lock washer 1/4” 111569 handle shaft spring washer 111573 handle shaft washer 111574 back-up ring 111579 u-cup seal 111580 flow indicator use kit 5204K8 float ball use kit 5204K8 retaining ring use kit 5204K13 SFI sight glass use kit 5204K13 SFI sight glass O-ring use kit 5204K13 (Baylast™)
Qty of Components per Unit
5204 5204NG 5204TNG 5204SNG 5204NGV 5204C 5204NGC 5204L 5204LNG 1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 1 1 1 1 1 N/A
1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 N/A 1 1 1 1 N/A
1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 N/A 1 1 1 N/A N/A
1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 N/A 1 1 1 1 N/A
1 1 1 1 1 1 1 1 N/A 1 N/A 1 1 N/A 1 1 1 N/A 1
1 1 1 N/A 1 1 1 N/A 1 1 N/A 1 1 1 1 1 1 1 N/A
1 1 1 N/A 1 1 1 N/A 1 1 N/A 1 1 N/A 1 1 1 1 N/A
1 1 N/A N/A N/A N/A N/A N/A N/A N/A 1 1 N/A 1 N/A N/A 1 1 N/A
1 1 N/A N/A N/A N/A N/A N/A N/A N/A 1 1 N/A N/A N/A N/A 1 1 N/A
N/A
N/A
1
N/A
N/A
N/A
N/A
N/A
N/A
1 N/A 1 N/A 2 1 1 6 8 1 N/A 5 1 1 N/A 1 1 14 1 1 1 1 1 1 N/A N/A
1 N/A 1 N/A 2 1 1 N/A 8 N/A N/A 1 1 1 N/A 1 1 8 1 1 1 1 N/A N/A N/A N/A
N/A 1 N/A 1 2 1 1 N/A 8 N/A N/A 1 1 N/A 1 1 1 8 1 1 1 1 N/A N/A N/A N/A
1 N/A 1 N/A 2 1 1 N/A 8 N/A N/A 1 1 N/A 1 1 1 8 1 1 1 1 N/A N/A N/A N/A
1 N/A 1 N/A 2 1 1 N/A 8 N/A N/A 1 1 1 N/A 1 1 8 1 1 1 1 N/A N/A N/A N/A
1 N/A 1 N/A 2 1 1 6 8 1 N/A 4 N/A 1 N/A 1 1 14 1 1 1 1 1 1 N/A N/A
1 N/A 1 N/A 2 1 1 N/A 8 N/A N/A N/A N/A 1 N/A 1 1 8 1 1 1 1 N/A N/A N/A N/A
1 N/A N/A N/A N/A N/A N/A 6 8 1 N/A 4 N/A 1 N/A N/A N/A 14 N/A N/A N/A N/A N/A 1 N/A N/A
1 N/A N/A N/A N/A N/A N/A N/A 8 N/A N/A N/A N/A 1 N/A N/A N/A 8 N/A N/A N/A N/A N/A N/A N/A N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
* not illustrated, parts for 5204-SFI • N/A = Not Applicable
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 66
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Dixon Bayco 2013
Petroleum Replacements
Fuel Tanker Loading and Unloading 5000-24 API Dust Caps
Bill of Materials Item # 1 2 3 4A 4B 5
Description body cam arm and ring cam arm pin Baylast™ O-ring (standard) Viton® O-ring (optional) replacement 18" chain and S hook
Part # --ACAR34BZ L519-18 4500-5 4500-7 5205-RK4
Qty 1 2 2 1 1 1
Repair Kits Part # 4500RK 4500RK-V 5205-RK4
Description replacement cam arms, pins and Baylast™ O-ring seal (standard) replacement cam arms, pins and Viton® O-ring seal (optional) replacement 18" chain and S hook
Item # 2, 3, 4A 2, 3, 4B 5
5000-25 API Dust Caps Bill of Materials Item # Description 1 gasket 2 cam arm sub assembly
Part # Qty 5000-25RK1 1 5000-25RK2 1
Bill of Materials Item # 1 2 3 4 5 6 7 8
Description body slotted pin roller gasket S hook 18" chain spring pin plastic cam arm
Part # --use kit 5205-RK3 use kit 5205-RK3 5205-RK1 use kit 5205-RK4 use kit 5205-RK4 use kit 5205-RK2 use kit 5205-RK2
Qty 1 1 1 1 1 1 1 1
Repair Kits Part # 5205-RK1 5205-RK2 5205-RK3 5205-RK4
Description gasket replacement kit replacement cam arm and pin replacement roller and pin replacement chain and S hook
Item # 4 7, 8 2, 3 5, 6
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
67
Petroleum
Replacement Parts
5205 API Dust Caps
Petroleum Replacements
Fuel Delivery 4530 and 4540 Series Gravity Drop Adapters Bill of Materials Item # 1 2A 2B 3 4 ---
Description body Baylast™ O-ring (standard) Viton® O-ring (standard) cam arm and ring cam pin replacement 18" chain and S hook
Part # --4500-5 4500-7 ACAR34BZ L519-12 5205-RK4
Qty 1 1 1 2 2 1
Repair Kits Part # Description Item # ™ cam arms, rings, pins and Baylast O-ring 4500RK 2A, 3, 4 4500RK-V cam arms, rings, pins and Viton® O-ring 2B, 3, 4 5205-RK4 8" security chain and S hook -
4530SG and 4540SG (with Sight Glass) Gravity Drop Adapters Item # 1 2 3 4 5 6 7 8 9
Replacement Parts
Petroleum
Bill of Materials Description body cam arm pin Baylast™ O-ring retaining ring Baylast™ main gasket S hook sight glass 18" chain cam arm and ring
Part # --L519-15 112052 112053 4540SG-RK2 use kit 5205-RK4 use kit 4540SG-RK1 use kit 5205-RK4 ACAR34BZ
Qty 1 2 2 1 1 1 1 1 2
Repair Kits Part # Description Item # 4540SG-RK1 sight glass repair kit (fits 3" and 4") 3, 4, 7 4540SG-RK2 Baylast™ main gasket (fits 3" and 4") 5A 4540SG-RK2-V Viton® main gasket (fits 3" and 4") 5B replacement cam arms and pins (fits 4540SG-RK3 2, 9 3" and 4") 5205-RK4 replacement chain and "S" hook 6, 8
4540F Gravity Drop Adapters
Bill of Materials Item # 1 2 3 4 5
Description body 4" Buna fuel gasket 18" chain with S hook Baylast™ main gasket brass cam arm, pin and finger ring (kit)
Part # --400-G-BF 5025-RK4 4540SG-RK2
Qty 1 1 1 1
300-HRP-BR
4
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Dixon Bayco 2013
Petroleum Replacements
Fuel Delivery 4500 Series 2 Piece Gravity Drop Adapters 4500 Main Body Inlet
Bill of Materials Item # 1 2 3A 3B 4 5
Description body cam arm and ring Baylast™ O-ring (standard) Viton® O-ring (optional) cam arm pin rivet
Part # --ACAR34BZ 4500-5 4500-7 L519-12 390564
Qty 1 2 1 1 2 1
Repair Kits Part # 4500RK 4500RK-V
Description Item # replacement cam arms, rings, pins and 2, 3A, 4 Baylast™ O-ring (standard) replacement cam arms, rings, pins and 2, 3B, 4 Viton® O-ring (optional)
4500 Series Drop Adapter Outlets 4501, 4502, 4503 and 4504 Bill of Materials Part # --see below 4433 4426 4427 WASHER.375-SS 400-G-BF
Qty 1 2 2 1 8 8 1
ACAR34BZ
2
L519-12
2
Repair Kits Part #
Description replacement sight glass and Baylast™ 4400SGK gaskets for 4501 and 4504 replacement sight glass and Viton® 4400SGK-V gaskets for 4501 and 4504 replacement sight glass and Baylast™ 4502SGK gaskets for 4502 and 4503 replacement sight glass and Viton® 4502SGK-V gaskets for 4502 and 4503
Item # 2, 3A 2, 3B 2, 3A 2, 3B
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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Petroleum
Description body sight glass Baylast™ gasket Viton® gasket stainless bolt stainless washer coupler gasket for 4504 cam arm and ring for not illustrated 4504 not illustrated cam arm pin for 4504
Replacement Parts
Item # 1 2 3A 3B 4 5 not illustrated
Petroleum Replacements
Fuel Delivery 5200-SFI Series, Sight Glass Bill of Materials Item Description # 1 body 2 3A 3B 4A 4B
Part #
5200-SFI 5200-SFI-3 5201-SFI
--use repair kit sight glass below 3" Baylast™ use repair kit O-ring below 4" Baylast™ use repair kit O-ring below use repair kit 3" retainer ring below use repair kit 4" retaining ring below
1
1
1
1
1
1
n/a
1
n/a
2
n/a
2
n/a
1
n/a
1
n/a
1
Repair Kits Part #
Description Includes Item # sight glass repair kit for 3" 1, 2, 3A, 4A 5200-SFI-3 sight glass repair kit for 4" 1, 2, 3B, 4B 5200-SFI sight glass repair kit for 4" 1, 2, 3B, 4B 5201-SFI
5200-SFI-3-RK1 5200-SFI-RK1 5201-SFI-RK1
Replacement Parts
Petroleum
Drop Elbow Inlets Fits 6000, 6200, and 6500 Series Elbows 6000-14 and 6000-15 Female Coupler Inlets
Bill of Materials Item # 1 2 3A 3B 4A 4B 5 6
Description body cam arm and ring 4" cam arm pin 3" cam arm pin 4" gasket (6000-14) 3" gasket (6000-15) hex screw lock washer
Part # --ACAR34BZ L519-12 L519-19 400-G-BF 300-G-BF use kit 6000NPHK use kit 6000NPHK
Qty 1 2 2 2 1 1 4 4
6000-14 Repair Kits Part #
Description
Includes Item #
6000NPHK
replacement hex screws and lockwashers
5, 6
6000-15 Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 70
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Dixon Bayco 2013
Petroleum Replacements
Fuel Delivery Top "D" Handle Elbows Fits 6000 Elbow Only Bill of Materials Item # 1 2A 2B 3 4 5
Description body Baylast™ gasket Viton® gasket (optional) lock washer bolt sight glass
Part # 6200-1 4433 4426 use kit 6000EHK use kit 6000EHK use kit 6200SGK
Qty 1 2 2 4 4 1
Repair Kits Part # 6200SGK 6000EHK
Description replacement sight glass and Baylast™ seal replacement bolts and washers
Includes Item # 2, 5 3, 4
Bottom Unit, for "D" Handle Elbows Fits 6000, 6303 and 6304
Description body small bushing large bushing handle stem main gasket spring O-ring grease nipple right arm left arm handle handle pin pin
Part # use kit 6030 use kit 6200BK use kit 6200BK 6000-7 6000-9 112012 AS156 NIPPLE/1 use kit 6200ARK use kit 6200ARK 6000-8 6000-13 6000-12
Qty 1 2 2 1 1 1 1 1 1 1 1 1 1
Repair Kits Part # 6030 6200ARK 6200BK
Description Includes Item # complete replacement bottom all unit replacement L and R arms, main gasket, O-rings, small and 2, 3, 5, 7, 9, 10 large bushings replacement (2) small & (2) 2, 3 large bushings
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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Petroleum
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13
Replacement Parts
Bill of Materials
Petroleum Replacements
Fuel Delivery Top Side Lever Elbows Fits 6200 Elbow Only Bill of Materials Item # Description Part # Qty 1 body 6200-1 1 2 pin PIN5/16X 1 1/4-P 2 3 handle use kit 6200-15ASSM 1 4 handle linkage use kit 6200-15ASSM 1 51 shoulder bolt use kit 6200SBK 1 61 wave washer use kit 6200SBK 2 71 SS flat washer use kit 6200SBK 1 8A Baylast™ gasket 4433 2 8B Viton® gasket (optional) 4426 2 9 lock washer use kit 6000EHK 4 10 bolt use kit 6000EHK 4 11 sight glass use kit 6200SGK 1 12 2 bushing use kit 6200SHK 1 13 2 stud use kit 6200SHK 2 1 14 2 nylon washer use kit 6200SHK 2 2 15 2 nut use kit 6200SHK 2 1 1 items 5 through 7 are for newer version with shoulder bolt pivot only 2 for older version with stud and nut pivot use items 12 through 15 instead Repair Kits Includes Item # 6200-15ASSM replacement handle, linkage and pin 2, 3, 4 replacement sight glass and 6200SGK 8, 11 Baylast™ seals 6000EHK replacement bolts and lock washers 9, 10 replacement shoulder bolt pivot, 6200SBK 1 5, 6, 7 wave washer and flat washer replacement stud pivot, nylon 12, 13, 6200SHK 2 washers, bushing and nut 14, 15
Replacement Parts
Petroleum
Part #
Description
Bottom Unit, for Side Lever Elbows Fits 6200, 6400 and 6500 Standard and Tall Elbows Bill of Materials Item # Description 1 body 2 small bushing 3 large bushing 4A handle stem (standard) 4B handle stem (tall) 5 main gasket 6 spring 7 O-ring 8 grease nipple 9 right arm 10 left arm 11 pin Repair Kits Part #
Part # Qty use kit 6230 or 6230X 1 use kit 6200BK 2 use kit 6200BK 2 6200-7 1 6200-7X 1 6000-9 1 112012 1 AS156 1 NIPPLE/1 1 use kit 6200ARK 1 use kit 6200ARK 1 PIN5/16X 1 1/4-P 1
Description
Includes Item #
complete standard replacement bottom all unit 6230X complete tall replacement bottom unit all replacement L and R arms, main gasket, 2, 3, 5, 6200ARK O-rings, small and large bushings 7, 9, 10 6200BK replacement small and large bushings 2, 3
6230
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Dixon Bayco 2013
Petroleum Replacements
Fuel Delivery Top Side Lever Elbows Fits 6500 Elbow Only Bill of Materials Item # 1 2 3 4 5 6 7 8 9A 9B 10 11 12 13 14 15 16
Description body mounting plate lower lever pin upper lever pin plate screw washer handle linkage Baylast™ gasket Viton® gasket (optional) sight glass locking latch lock nut bushing screw bolt lock washer
Part # 341709 use kit 6500AHK 111728 111727 111732 111569 use kit 6500-RK1 use kit 6500-RK1 4433 4426 use kit 6200SGK use kit 6500-RK1 111730 390841 111729 use kit 6000EHK use kit 6000EHK
Qty 1 1 1 1 3 3 1 1 2 2 1 1 1 1 1 4 4
9 10
1
6
5
2
14
13
7
11 12 4 8 15
Repair Kits Part # 6200SGK
replacement sight glass and Baylast™ seals replacement bolts, washers
9A, 10
16
3
For bottom end replacement parts, please see below
15, 16 2, 3, 4, 5, 6, 7, 8, 11, 12, 13, 14
replacement handle, linkage, lock latch, nut, bushing, pins
6500AHK
replacement mounting plate, screws 2, 5, 6, 14 and lock washers
6303 and 6304 Series Straight Drop Fittings 6303 (3" inlet), 6304 (4" inlet) Bill of Materials Item # 1 2A 2B 2C 2D 3 4 5
Description complete bottom unit 4" adapter inlet tube 4" MNPT inlet tube 3" adapter inlet tube 3" MNPT inlet tube O-ring lock washer bolt
Part # 6030 6304-1 400460 6300-3 400588 AS156 use kit 6000EHK use kit 6000EHK
Qty 1 1 1 1 1 1 4 4
Elbow Hardware Kit Part # 6000EHK
Description lock washer, bolt
Includes Item # 4, 5
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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73
Petroleum
6500-RK1
Replacement Parts
6000EHK
Includes Item #
Description
Petroleum Replacements
Fuel Delivery 6400 Series Co-axial Drop Elbow with 3" Male Vapor Outlet 6400 (4" male inlet), 6400F (4" female inlet), 6430 (3" male inlet), 6430F (3" female inlet)
Replacement Parts
Petroleum
Bill of Materials
Repair Kits Includes Item # complete standard replacement bottom 1-7, 9, 11, 6230 unit 32, 33A 1-7, 9, 11, 6230X complete tall replacement bottom unit 32, 33B replacement L & R arms, main gasket, 2-5, 7, 8, 6400ARK O-rings, small & large bushings 11, 12 6200BK replacement small & large bushings 2, 3 6400SGK replacement sight glass and seal 15, 20 6200-15ASSM replacement handle, lever and pin 25, 26, 31 6000EHK replacement bolts and washers 13, 14 6400DTK replacement tube,O-ring & U cup seal 8, 10, 12 replacement pivot stud, bushing, washer 34-37 6200SHK2 and lock nut replacement shoulder bolt pivot, wave 1 6200SBK 27-29 washer and flat washer Part #
Description
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16A 16B 16C 16D 17 18 19 20 21A 21B 22 23 24 25 26 27 28 29 30 31 32 33A 33B 34 35 36 37 1 2
Description
Part #
Qty
bottom body small bushing large bushing right arm left arm stem spring main gasket tube U cup seal grease nipple tube O-ring tube O-ring lock washer bolt inlet O-ring 4" adapter fuel inlet (6400) 4" coupler fuel inlet (6400F) 3" adapter fuel inlet (6430) 3" coupler fuel inlet (6430F) inlet bolt inlet bolt lock washer inlet bolt spacer sight glass 3" adapter vapor outlet 3" male NPT vapor outlet vapor adapter bolt vapor adapter O-ring top co-axial elbow body handle handle pin wave washer 1 SS flat washer 1 shoulder bolt 1 set screw linkage stem pin lever stem (standard) lever stem (tall) pivot lock nut 2 washer 2 pivot stud 2 pivot bushing 2
use kit 6230 or 6230X use kit 6200BK use kit 6200BK use kit 6200BK use kit 6200BK 112012 6000-9 U-CUP-2/75 NIPPLE/1 use kit 6400DTK AS156 O-RING#39 use kit 6000EHK use kit 6000EHK AS156 use kit 6000-17C use kit 6000-14C use kit 6000-16C use kit 6000-15C SC5/16-18X2.5P 111723 6544CA-1 use kit 6400SGK 6400-4 6000-26C 4432 110601 6400-1 use kit 6200-15ASSM PIN5/16X 1 1/4-P use kit 6200SBK 1 use kit 6200SBK 1 use kit 6200SBK 1 SC3/8NCX1/2 use kit 6200-15ASSM PIN5/16X 1 1/4-P 6200-7 6200-7X use kit 6200SHK 2 use kit 6200SHK 2 use kit 6200SHK 2 use kit 6200SHK 2
1 2 2 1 1 1 1 1 1 1 1 2 4 4 2 1 1 1 1 4 4 4 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1
items 27, 28 & 29 are for the newer version with a shoulder bolt pivot only. for the older version with stud and nut pivot, use items 34 through 37 instead.
Inlet Adapter and Coupler Kits Part # 6000-14C 6000-15C 6000-16C 6000-17C 6000-26C
Description 4" coupler inlet kit 3" coupler inlet kit 4" adapter inlet kit 3" adapter inlet kit 3" male NPT vapor outlet
Includes Item # 16B, 17, 18 16D, 17, 18 16A, 17, 18 16C, 17, 18 21B
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 74
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Petroleum Replacements
Fuel Delivery 6000-SSA Series 4" Side Seal Adapters Bill of Materials Item # 1 2 3 4 5 6
Description body coupler arm lip seal spring pin retaining ring
Part # --use kit 6000SSHK L2373 L2312 L2311 TRUARC-5100-25
Qty 1 2 1 2 2 4
Repair Kit Part # 6000SSHK
Includes Item #
Description replacement arms, springs, pins and retaining rings
2, 4, 5, 6
6000AS Series Side Seal Elbows Bill of Materials Part # use kit 6030AS 6200-1 use kit 6200SGK 4433 4426 use kit 6000EHK use kit 6000EHK TRUARC-5100-25 L2311 L2312 L2373 use kit 6000SSHK AS156
Qty 1 1 1 2 2 4 4 4 2 2 1 2 1
Repair Kit Part #
Description
6000ASK
replacement lip seal and body O-ring
6030AS
complete replacement bottom unit
Includes Item # 10, 12 1, 7, 8, 9, 10, 11, 12
replacement sight glass and Baylast™ 3, 4 seals 6000EHK replacement lock washers and bolts 5, 6 replacement arms, springs, pins and 6000SSHK 7, 8, 9, 11 reining rings not 6000ASR arm lock ring illustrated 6200SGK
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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Petroleum
Description bottom body top body sight glass Baylast™ seal Viton® seal bolt lock washer retaining ring pin spring lip seal arm O-ring
Replacement Parts
Item # 1 2 3 4A 4B 5 6 7 8 9 10 11 12
Petroleum Replacements
Fuel Delivery/Vapor Recovery VR6100 Series Vapor Elbows Bill of Materials
Replacement Parts
Petroleum
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Description body cam handle seal side plate bar outlet adapter and O-ring side plate bolt side plate lock washer side plate flat washer poppet bushing Viton速 poppet seal grooved pin .25X1.25 SS groove pin .25X3 SS poppet valve stand off poppet spring poppet valve outlet lock washer outlet adapter bolt outlet O-ring
Part # Qty --1 use kit VR6100CAK 2 112138 1 112140 1 use kit VR6100SPK 2 use kit VR6100SPK 1 VR6000-6 1 use kit VR6100SPHK 6 use kit VR6100SPHK 6 use kit VR6100SPHK 6 VR6000-3 1 O-RING-AS-334 1 use kit VR6100CAK 2 use kit VR6100CAK 2 VR6000-5 1 L1110-L2287 1 VR6000-4 1 use kit 6000NPHK 4 use kit 6000NPHK 4 110319 1
Repair Kit Part # VR6100SPHK VR6100SPK VR6100CAK 6000NPHK 112140
Description
Includes Item #
replacement bolt and washer kit for 8, 9, 10 side plates replacement side plates, bar, bolts 5, 6, 8, 9, and washers kit 10 replacement (2) cam and pin kit 2, 13, 14 adapter hardware kit (4) bolts and 18, 19 lock washers replacement seals replacement seals 4
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 76
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Petroleum Replacements
Fuel Delivery/Vapor Recovery VR6200 Series Vapor Elbows Bill of Materials Item # 1 2 3 4 51 61 71 8 9 10 11 12 13 14 15 16 17
2
Qty
use kit VR6230 6200-7 PIN5/16X 1 1/4-P PIN5/16X 1 1/4-P use kit 6200SBK 1 use kit 6200SBK 1 use kit 6200SBK 1 PIN5/16X 1 1/4-P use kit 6200-15ASSM VR6000-1 VR6000-3 110319 L1110-L2287 O-RING-AS-334 VR6000-4 use kit 6000NPHK
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4
VR6000-6
1
VR6000-5 use kit 6000NPHK use kit 6000EHK use kit 6000EHK AS156 NIPPLE/1 6000-9 VR6000-7 112012 VR6000-9 VR6000-8 use kit 6200BK use kit 6200BK use kit 6200SHK 2 use kit 6200SHK 2 use kit 6200SHK 2 use kit 6200SHK 2
1 4 4 4 1 1 1 1 1 1 1 2 2 1 1 1 2
items 5 through 7 are for newer version with shoulder bolt pivot only, f or older version with stud and nut pivot use items 31 through 34 instead
Repair Kit Part #
Description Includes Item # complete replacement bottom VR6230 1, 2, 3, 22-30 unit replacement small (2) and 6200BK 29, 30 large (2) bushing kit replacement body lock 6000EHK 20, 21 washers and bolts replacement pivot stud, 6200SHK 2 31-34 bushing, washers & lock nut adapter kit bolts (4) and lock 6000NPHK 16, 19 washers replacement handle, linkage 6200-15ASSM 8, 9 and pin replacement shoulder pivot 6200SBK 1 bolt, wave washer and flat 5-7 washer VR6200ARK arm and seal repair kit 14,22,24,27-30 Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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77
Petroleum
1
bottom body stem stem stop pin stem link pin shoulder bolt pivot SS flat washer wave washer handle pin handle and linkage top elbow body poppet bushing outlet O-Ring only poppet spring Viton速 poppet seal poppet valve outlet adapter bolt outlet adapter with outlet O-ring poppet valve stand off lock washer bolt lock washer body O-ring grease nipple main seal gasket probe stem spring left arm right arm large bushing small bushing pivot bushing pivot stud pivot lock nut nylon washer
Part #
Replacement Parts
18 19 20 21 22 23 24 25 26 27 28 29 30 31 2 32 2 33 2 34 2
Description
Petroleum Replacements
Fuel Delivery/Vapor Recovery VR6500 Series Vapor Elbows
Bill of Materials
Replacement Parts
Petroleum
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Description complete bottom body handle assembly body bolt body lock washer elbow body poppet valve poppet valve stand off poppet bushing Viton速 O-ring poppet spring outlet adapter & O-ring outlet O-ring outlet adapter bolt outlet lock washer lower lever pin side plate lock washer side plate bolt
Part # VR6230 use kit VR6500RK1 use kit 6000EHK use kit 6000EHK --VR6000-4 VR6000-5 VR6000-3 O-RING-AS-334 L1110-L2287 VR6000-6 110319 use kit 6000NPHK use kit 6000NPHK 111728 111569 111732
Qty 1 1 4 4 1 1 1 1 1 1 1 1 4 4 1 3 3
Repair Kit Part #
Includes Item #
Description
replacement handle, linkage, VR65000RK1 mounting plate, bolt, nut, bushing and pins replacement (4) body bolts and 6000EHK washers adapter hardware kit (4) bolts and 6000NPHK lock washers
2 3, 4 13, 14
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 78
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Petroleum Replacements
Fuel Delivery/Vapor Recovery VR6000NP Series Vapor Elbows
Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part # VR6000-2 use kit 6200BK use kit 6200BK 390842 6000-9 112012 AS156 NIPPLE/1 VR6000-8 VR6000-9 6000-8 6000-13 6000-12 VR6000-7 VR6000-1 VR6000-6 110319 use kit 6200EHK use kit 6000NPHK use kit 6200EHK
Qty 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4
use kit 6000NPHK
4
Repair Kit Part #
Description
replacement small (2) and large (2) large bushing kit replacement body lock washers 6000EHK and bolts adapter kit bolts (4) and lock 6000NPHK washers 6200BK
400637
Includes Item # 2, 3 18, 20 19, 21
1, 2, 3, 4, 5, 6, 7, 8, 9, complete replacement bottom unit 10,11, 12, 13, 14
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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79
Petroleum
Replacement Parts
21
Description bottom body small bushing large bushing handle stem main seal gasket spring O-ring grease nipple right arm left arm D-handle D-handle pin spring pin probe elbow body outlet adapter and O-ring outlet O-ring (only) body lock washer outlet adapter bolt body hex bolt outlet adapter lock washer
Petroleum Replacements
Fuel Delivery/Vapor Recovery SA4050AL Caps Bill of Materials Item # 1 2 3 4 5 6 7
Description cap body top large lever minor lever cam arm gasket lever pin cam arm pin
Part # --4050AL 4062AL 4063 400-G-BU 4066 4068
Qty 1 1 1 2 1 3 2
Part # --VR4075 4068 VR4077 VR4076 4066 400-G-BU
Qty 1 2 2 1 1 3 1
Part # VR4050PLRK1
Qty 1
Part # --400-G-BU 4068 4071
Qty 1 1 4 2
4" Vapor Caps VR4050AL Bill of Materials
Replacement Parts
Petroleum
Item # 1 2 3 4 5 6 7
Description cap body cam arm arm pin top large lever minor lever lever pin Buna gasket
VR4050PL Series 4" Nylon Vapor Caps
Bill of Materials Item # 1
Description gasket
TL4070BZ Series Bronze Caps
Bill of Materials Item # 1 2 3 4
Description cap body Buna gasket arm pin arm (lever)
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 80
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Petroleum Replacements
Fuel Delivery/Vapor Recovery VR3100 Series 3" Vapor Hose Valves Bill of Materials Item # 1 2 3 4 5 6 7
Description body valve bushing Viton速 O-ring valve plate screw valve spring
Part # --VR4100-2 VR6000-3 O-RING-AS-334 VR4100-3 SC5-16NCX.75FSS SPRING-L5123
Qty 1 1 1 1 1 1 1
Repair Kit Part # VR4100RK1
Includes Item # valve, bushing, O-ring, valve plate, 2, 3, 4, 5, screw, and spring 6, 7 Description
VR4000 Series 4" Vapor Hose Valves Bill of Materials Part # --VR4000-2 VR4000-3 O-RING-AS339-V SPRG/L4432 VR6000-3 VR4000-4 O-RING#132 RING-VH-225 110748 VR4000-5 SC1024375-SS 112270 112269
Qty 1 1 1 1 1 1 2 2 2 1 1 2 1 1
VR4100 Series 4" Vapor Hose Valves Bill of Materials Item # 1 2 3 4 5 6 7 8 9
Description body valve bushing Viton速 O-ring valve plate screw valve spring washer nut
Part # --341827 VR6000-3 O-RING-AS-334 VR4100-3 SC5-16NCX.75FSS SPRING-L5123 112270 112271
Qty 1 1 1 1 1 1 1 1 1
Repair Kit Part # VR4100RK1
Includes Item # valve, bushing, O-ring, valve plate, 2, 3, 4, 5, screw, and spring 6, 7 Description
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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81
Petroleum
Description body valve valve standoff valve O-ring spring bushing sight glass sight glass O-ring retaining ring plug valve plate valve plate screws washer hex cap screw
Replacement Parts
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Petroleum Replacements
Fuel Delivery/Vapor Recovery VR4100F Series Vapor Hose Valves Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Description body sight glass sight glass bolts sight glass washer sight glass lock washer sight glass O-ring sight glass float ball 他" body plug valve bushing Viton速 valve O-ring valve spring screw valve plate washer nut
Part # --111575 111570 111562 111569 111733 111572 112044 VR4100-2 VR6000-3 O-RING-AS-334 SPRING-L5123 SC5-16NCX.75FSS VR4100-3 112271 112270
Qty 1 1 6 4 6 1 1 1 1 1 1 1 1 1 1 1
Repair Kit Part # 5204K8
Replacement Parts
Petroleum
5204K12
Description sight glass, O-ring, float ball hex bolts (6), lock washers (6), washers (4) kit
Includes Item # 2, 6, 7 3, 4, 5
VR4086 Series Vapor Adapters
Bill of Materials Item # 1 2 3 4 5 6
Description body valve valve spider spring Viton速 O-ring body gasket
Part # --340331 340304 110892 O-RING-AS-334 G4000AS
Qty 1 1 1 1 1 1
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 82
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Petroleum Replacements
Fuel Delivery/Vapor Recovery VR4030CS-AL Vapor Hose Couplers 4" x 3" with poppet Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10
Description body cam arm and ring cam pin Buna coupler gasket probe Viton速 valve O-ring spring bushing valve valve plate
Part # --ACAR34BZ L519-19 400-G-BU VR6000-7 O-RING-AS-334 SPRG/L4238 VR6000-3 VR4030CS-1 VR4030CS-4
Qty 1 2 2 1 1 1 1 1 1 1
Repair Kit Part # VAC4030RK
Includes Item #
Description
replacement cam arms, rings, pins, 2, 3, 4, 6 coupler gasket and valve O-ring
VR4030CS-NP Vapor Hose Couplers 4" x 3" without poppet
Item # 1 2 3 4 5
Description body cam arm and ring cam arm pin Buna coupler gasket probe
Part # --ACAR34BZ L519-19 400-G-BU VR4030CS-3
Qty 1 2 2 1 1
VRC3000AL Vapor Hose Couplers 3" x 3"
Bill of Materials Item # 1 2 3 4 5
Description body probe cam arm and ring Buna coupler gasket cam arm pin
Part # --L4217 ACAR34BZ 300-G-BU L519-19
Qty 1 1 2 1 2
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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83
Petroleum
Replacement Parts
Bill of Materials
Petroleum Replacements
Fuel Delivery/Vapor Recovery VR6030SQ Series Sequential Vapor Vents Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10A 10B 11 12 13 14A 14B 15
Description stem piston retaining ring bearing hitch pin spring bearing seal washer top lip seal bottom lip seal mounting ring mounting ring set screw O-ring body poppet Baylast™ poppet gasket Viton® poppet gasket pipe plug
Part # 400636 use kit VR6030RK2 111681 390822 111680 111679 111683 111686 111687 390826 111693 111692 --341643 VR6030RK3 VR6030RKV3 111694
Qty 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1
VR6030 Repair Kits Includes Item # replacement seal kit (with Baylast™ 2, 3, 5, 8, VR6030RK1 poppet seal) 9, 11, 14A replacement seal kit (with Viton® 2, 3, 5, 8, VR6030RKV1 poppet seal) 9, 11, 14B VR6030RK2 replacement piston assembly 2, 8, 9 VR6030RK3 replacement Baylast™ poppet gasket 14 VR6030RKV3 replacement Viton® poppet gasket 14
Replacement Parts
Petroleum
Part #
Description
VR6035Q Series Sequential Vapor Vents Bill of Materials Item # Description 1 stem assembly 2 piston 3 retaining ring 4 cotter pin 5 spring 6 bearing seal washer 7 lip seal 8 lip seal 9A Baylast™ poppet gasket 9B Viton® poppet gasket 10 poppet 11 hex bolt 12 body gasket 13 lock washer 14 stem bearing 15 body VR6035 Repair Kits
Part # 400636 use kit VR6030RK2 111681 111680 111679 111683 111686 111687 VR6035RK3 VR6035RKV3 341641 use kit VR6035RK4 111689 use kit VR6035RK4 390822 ---
Qty 1 1 1 1 1 1 2 1 1 1 1 8 1 8 1 1
Includes Item # replacement seal kit (with Baylast™ 2, 3, 4, 7, 8, VR6035RK1 poppet seal) 9A, 12 replacement seal kit (with Viton® 2, 3, 4, 7, 8, VR6035RKV1 poppet seal) 9B, 12 VR6035RK2 replacement piston assembly 2, 7, 8 VR6035RK3 replacement Baylast™ poppet gasket 9A VR6035RKV3 replacement Viton® poppet gasket 9B VR6035RK4 replacement (8) bolts & lock washers 11, 13 Part #
Description
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 84
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Petroleum Replacements
Fuel Delivery/Vapor Recovery VRP3500 and VRP3600 Series Outbreathing Vents
Bill of Materials Item # 1 2 3 4 5 6A 6B 7 8 9
Description body gasket base gasket bushing spring retainer shaft for VRP3500 shaft for VRP3600 shaft pin spring screw
Part # --VRP3500-2 VRV3501-3 VRP3500-4 VRV3501-5 VRP3501-6 390552 110717 SPRG-L4506 SC5-16NCx.75FSS
Qty 1 1 1 1 1 1 1 1 1 1
Bill of Materials Item # 1 2 3 4 5 6 7 8 9
Description body gasket base gasket bushing spring retainer shaft pin spring screw
Part # --VRV3501-2 VRV3501-3 VRV3501-4 VRV3501-5 VRV3501-6 110717 SPRG-L4506 SC5-16NCx.75FSS
Qty 1 1 1 1 1 1 1 1 1
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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85
Petroleum
Replacement Parts
VRV3501 Series Inbreathing Vents
Petroleum Replacements
Fuel Tanker TDF Series Tube Doors Repair Kits Part # TDF68RK TDF7RK SPRG-A4630
Description 6" and 8� repair kit, includes stainless steel spring, bushings and pin 7" repair kit, includes stainless steel spring, bushings, pin and washer replacement stainless steel spring only
5000AIR Series Roller Ball End Air Interlock Valves Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10
Description
Part #
body piston end plug Buna O-ring spring urethane wiper retaining ring mounting bolts lock washer roller ball assembly
--use kit 5000AIRSK use kit 5000AIRSK use kit 5000AIRSK use kit 5000AIRSK use kit5000AIRSK RING-WH-50 use kit5000AIHK use kit 5000AIHK 5000AIRRK1
Qty 1 1 1 3 1 1 1 2 2 1
Replacement Parts
Petroleum
Repair Kits Part # 5000AIHK 5000AIRSK
Includes Item #
Description replacement mounting bolts and lock washers replacement piston and seal kit
5000AIRRK1 replacement roller ball
8, 9 2, 3, 4, 5, 6 10
5000AIHD Series Heavy Duty Air Interlock Valve Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11A 11B
Description body piston end plug O-ring spring wiper retaining ring mounting bolts lock washer nut 1" plunger end 1.5" plunger end
Part # --use kit 5000AIHDSK use kit 5000AIHDSK use kit 5000AIHDSK use kit 5000AIHDSK use kit 5000AIHDSK WH-77 use kit 5000AIHK use kit 5000AIHK 390909 use kit 5000AIHDRK1 use kit 5000STHD
Qty 1 1 1 3 1 1 1 2 2 1
Repair Kits Includes Item # 5000AIHK mounting bolts and lock washers 8, 9 2, 3, 4, 5000AIHDSK replacement piston and seal kit 5, 6 5000AIHDRK1 replacement 1" plunger assembly 10, 11A 5000STHD replacement 1.5" plunger assembly 10, 11B Part #
Description
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 86
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Petroleum Replacements
Fuel Tanker 5000AIV Series Paddle End Air Interlock Valves Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12
Description body piston end plug Buna O-ring spring urethane wiper retaining ring mounting bolt lock washer paddle nut paddle plunger paddle plunger stud
Part # --use kit 5000AISK use kit 5000AISK use kit 5000AISK use kit 5000AISK use kit 5000AISK RING-WH-50 use kit 5000AIHK use kit 5000AIHK 500-7E 5000AI-2 5000AI-5
Qty 1 1 1 3 1 1 1 2 2 2 1 1
Repair Kits Part #
Includes Item # mounting bolt, lock washer 8, 9 piston, end plug, spring, O-ring, rod 2, 3, 4, wiper 5, 6 Description
5000AIHK 5000AISK
5000AI, 5000AIS and AIST Bill of Materials Item # Description 1 body 2 piston 3A end plug (5000AI, 5000AIST electronic switch kit (not 3B illustrated, for 5000AIS) 4 Buna O-ring 5 spring 6 urethane wiper 7 retaining ring 8 mounting bolt 9 lock washer 10 plunger nut 11A 1" SS plunger button (5000AI) 1½" SS plunger button 11B (5000AIST)
Part # --use kit 5000AISK use kit 5000AISK
Qty 1 1 1
5000S
1
use kit 5000AISK use kit 5000AISK use kit 5000AISK RING-WH-50 use kit 5000AIHK use kit 5000AIHK NUT.25HX-SS use kit 5000AIRK1
3 1 1 1 2 2 1 1
use kit 5000ST
1
Repair Kits Part # 5000AIHK 5000AISK 5000AIRK1 5000ST 5000S 5000AIRK2
Includes Item # mounting bolt, lock washer 8, 9 piston, end plug, spring, O-ring, rod 2, 3A, 4, 5, 6 wiper plunger end, nut 10, 11A replacement 1½" plunger button and 10, 11B nut electronic switch attachment kit 3B plunger button extension and sleeve kit -Description
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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87
Petroleum
Replacement Parts
5000AI Series Button Plunger End Air Interlock Valves
Petroleum Replacements
Dry Disconnects DBA Cam and Groove Dry Disconnects Aluminum and Stainless Adapters
1½" aluminum adapter(DBA6x), zinc adapter (DBA1x) Bill of Materials DBA1x-150, DBA6x-150 & DBA1x-1520
2" aluminum adapter(DBA6x), zinc adapter (DBA1x) Bill of Materials DBA1x-200, DBA6x-200
Item #
Qty
Item #
1
1A
1
1B
1
2 3A 3B 4 5 6A 6B
1A 1B 2 3B 4A 4B 5 6A 6B 6C 6D 6E 6F 7A 7B
Replacement Parts
Petroleum
3A
7C 7D
Description Part # aluminum adapter body 40129AL (DBA6x-150) zinc adapter body 40129ZA (DBA1x-150 & DBA1x-1520) poppet 40130AL stem (DBA1x-150 & 40133BR DBA1x-1520) stem (for DBA6x-150) 40133SS-001 thread end body 40131AL thread end body (for DBA1x1520) 40303AL poppet spring 40132SS poppet O-ring Buna use kit DBAK1-150 poppet O-ring Viton® use kit DBAK2-150 poppet O-ring PTFE/Silicone use kit DBAK3-150 poppet O-ring EPDM use kit DBAK4-150 poppet O-ring Kalrez® use kit DBAK6-150 poppet O-ring PTFE/Viton® use kit DBAK7-150 body O-ring Buna use kit DBAK1-150 body O-ring Viton® use kit DBAK2-150 use kit DBAK3-150, body O-ring PTFE DBAK6-150 or DBAK7-150 body O-ring EPDM use kit DBAK4-150
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1½" stainless adapter, Bill of Materials DBA7x-150 Item # 1 2 3 4 5 6A 6B 6C 6D 6E 6F 7A 7B
Description stainless adapter body poppet stem thread end body poppet spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/Viton® body O-ring Buna body O-ring Viton®
7C
body O-ring PTFE
7D
body O-ring EPDM
7A 7B
Description aluminum adapter body (DBA6x-200) zinc adapter Body (DBA1x-200) poppet stem (for DBA1x-200) stem (for DBA6x-200) thread end body poppet spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/ Silicone poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/ Viton® body O-ring Buna body O-ring Viton®
7C
body O-ring PTFE
7D
body O-ring EPDM
6C 6D 6E 6F
Part #
Qty
40001AL
1
40001ZA
1
40002AL 40005BR 40005SS-001 40003AL 40004SS use kit DBAK1-200 use kit DBAK2-200
1 1 1 1 1 1 1
use kit DBAK3-200
1
use kit DBAK4-200 use kit DBAK6-200
1 1
use kit DBAK7-200
1
use kit DBAK1-200 use kit DBAK2-200 use kit DBAK3-200, DBAK6-200 or DBAK7-200 use kit DBAK4-200
1 1 1 1
2" stainless adapter, Bill of Materials DBA7x-200 Part # 40129SS 40130SS 40133SS-002 40131SS 40132SS use kit DBAK1-150 use kit DBAK2-150 use kit DBAK3-150 use kit DBAK4-150 use kit DBAK6-150 use kit DBAK7-150 use kit DBAK1-150 use kit DBAK2-150 use kit DBAK3-150, DBAK6-150 or DBAK7-150 use kit DBAK4-150
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1
Item # 1 2 3 4 5 6A 6B 6C 6D 6E 6F 7A 7B
Description stainless adapter body poppet stem thread end body poppet spring poppet O-ring Buna® poppet O-ring Viton® poppet O-ring PTFE/Silicone poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/Viton® body O-ring Buna body O-ring Viton®
1
7C
body O-ring PTFE
1
7D
body O-ring EPDM
Part # Qty 40001SS 1 40002SS 1 40005SS-002 1 40003SS 1 40004SS 1 use kit DBAK1-200 1 use kit DBAK2-200 1 use kit DBAK3-200 1 use kit DBAK4-200 1 use kit DBAK6-200 1 use kit DBAK7-200 1 use kit DBAK1-200 1 use kit DBAK2-200 1 use kit DBAK3-200, DBAK6-200 or 1 DBAK7-200 use kit DBAK4-200 1
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 88
800.355.1991
Dixon Bayco 2013
Petroleum Replacements
Dry Disconnects DBA Cam and Groove Dry Disconnects Aluminum and Stainless Adapters 3" aluminum adapter(DBA6x), zinc adapter(DBA1x) Bill of Materials DBA1x-300, DBA6x-300
3" stainless adapter Bill of Materials DBA7x-300
Item # 1 1B 2 3 4 5 6A 6B 6C 6D 6E 6F 6G 7A 7B
Item # 1 2 3 4 5 6A 6B
Description aluminum adapter body zinc adapter body poppet stem thread end body poppet spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/Viton® poppet O-ring Viton® "B" body O-ring Buna body O-ring Viton® body O-ring PTFE
7D 7E
body O-ring EPDM body O-ring Viton® B
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
6C 6D 6E 6F 6G 7A 7B 7C 7D 7E
Description stainless adapter body poppet stem thread end body poppet spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/ Silicone® poppet O-ring EPDM poppet O-ring Kalrez® poppet O-ring PTFE/ Viton® Poppet O-ring Viton® B body O-ring Buna body O-ring Viton® body O-ring PTFE body O-ring EPDM body O-ring Viton® B
Part # 40180SS 40182SS 40183SS 40181SS 40184SS use kit DBAK1-300 use kit DBAK2-300
Qty 1 1 1 1 1 1 1
use kit DBAK3-300
1
use kit DBAK4-300 use kit DBAK6-300
1 1
use kit DBAK7-300
1
use kit DBAK9-300 use kit DBAK1-300 use kit DBAK2-300 use kit DBAK3-300 use kit DBAK4-300 use kit DBAK9-300
1 1 1 1 1 1
Repair Kits Part # DBAK1-150 DBAK2-150 DBAK3-150 DBAK4-150 DBAK6-150 DBAK7-150 DBAK1-200 DBAK2-200 DBAK3-200 DBAK4-200 DBAK6-200 DBAK7-200 DBAK1-300 DBAK2-300 DBAK3-300 DBAK4-300 DBAK6-300 DBAK7-300 DBAK9-300
Includes Item # 1½" replacement Buna seals 6A, 7A 1½" replacement Viton seals® 6B, 7B 1½" replacement PTFE/Silicone® seals 6C, 7C 1½" replacement EPDM seals 6D, 7D 1½" replacement PTFE/Kalrez® seals 6E, 7C 1½" replacement PTFE/Viton seals® 6F, 7C 2" replacement Buna seals 6A, 7A 2" replacement Viton® seals 6B, 7B 2" replacement PTFE/Silicone® seals 6C, 7C 2" replacement EPDM seals 6D, 7D 2" replacement PTFE/Kalrez® seals 6E, 7C 2" replacement PTFE/Viton® seals 6F, 7C 3" replacement Buna seals 6A, 7A 3" replacement Viton® seals 6B, 7B 3" replacement PTFE/Silicone® seals 6C, 7C 3" replacement EPDM seals 6D, 7D 3" replacement PTFE/Kalrez® seals 6E, 7C 3" replacement PTFE/Viton® seals 6F, 7C 3" replacement Viton® B seals 6G, 7E Description
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
89
Petroleum
Replacement Parts
7C
Part # 40180AL 40180ZA 40182AL 40183BR 40181AL 40184SS use kit DBAK1-300 use kit DBAK2-300 use kit DBAK3-300 use kit DBAK4-300 use kit DBAK6-300 use kit DBAK7-300 use kit DBAK9-300 use kit DBAK1-300 use kit DBAK2-300 use kit DBAK3-300, DBAK6-300 or DBAK7-300 use kit DBAK4-300 use kit DBAK9-300
Petroleum Replacements
Dry Disconnects DBVA Cam and Groove Dry Disconnects
Replacement Parts
Petroleum
Stainless Vapor Adapter
2" X 3" stainless vapor adapter Bill of Materials DBVA73-200 Item # 1 2 3 4 5 6 7 8
Description spring poppet O-ring PTFE/Silicone adapter body bridge poppet assembly large body gasket small body gasket poppet clip
Part # 40004SS 40006TS -40175SS 40187SSSS 40190TF 40191TF 40192SS
Qty 1 1 1 1 1 1 1 1
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 90
800.355.1991
Dixon Bayco 2013
Petroleum Replacements
Dry Disconnects DBAF Cam and Groove Dry Disconnects Stainless Flange Adapter
2" flange x 1½" stainless adapter Bill of Materials DBAF7x-1520 Part # 40004SS 40134BN 40134VI 40134TS 40134EP 40134KR 40341SS 40343TF 40344SS --40347SSSS
Qty 1 1 1 1 1 1 1 1 1 1 1
Item # 1 2A 2B 2C 2D 2E 3 4 5 6 7
Description spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone® poppet O-ring EPDM poppet O-ring Kalrez® bridge bearing retaining ring body poppet assembly
Part # 40004SS 40006BN 40006VI 40006TS 40006EP 40006KR 40341SS 40343TF 40344SS --40342SSSS
Qty 1 1 1 1 1 1 1 1 1 1 1
3" flange x 3" stainless adapter Bill of Materials DBAF7x-300 Item # 1 2A 2B 2C 2D 2E 3 4 5 6 7
Description spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone® poppet O-ring EPDM poppet O-ring Kalrez® bridge bearing retaining ring body poppet assembly
Part # 40184SS 40185BN 40185VI 40185TS 40185EP 40185KR 40360SS 40362TF 40361SS --40359SSSS
Qty 1 1 1 1 1 1 1 1 1 1 1
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
91
Petroleum
Description spring poppet O-ring Buna poppet O-ring Viton® poppet O-ring PTFE/Silicone® poppet O-ring EPDM poppet O-ring Kalrez® bridge bearing retaining ring body poppet assembly
Replacement Parts
Item # 1 2A 2B 2C 2D 2E 3 4 5 6 7
2" flange x 2" stainless adapter Bill of Materials DBAF7x-200
Petroleum Replacements
Dry Disconnects DBC Cam and Groove Dry Disconnects
Replacement Parts
Petroleum
Aluminum and Stainless Couplers
Bill of materials and repair kits can be found on the following pages: DBC6x-150 see page 93 DBC7x-150 see page 94 DBC6x-200 see page 95 DBC7x-200 see page 96 DBC6x-300 see page 98 DBC7x-300 see page 99 DBS6x-200 see page 101
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 92
800.355.1991
Dixon Bayco 2013
Petroleum Replacements
Dry Disconnects DBC Cam and Groove Dry Disconnects 1½" aluminum coupler Bill of Materials DBC6x-150
1½" Aluminum Couplers Repair Kits Part #
Description
Includes Item #
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
93
Petroleum
replacement seal kit, Buna crank shaft 4A, 5, DBCx1-150RK1 O-ring, PTFE stuffing box O-ring, Buna body 13A, (Buna-N) O-ring, Buna cam gasket, PTFE O-ring (for 19A, 24 DBC61-150) replacement seal kit, Viton crank shaft 4B, 5, DBCx2-150RK1 O-ring, PTFE stuffing box O-ring, Viton® 13B, ® ® (Viton ) body O-ring, Viton cam gasket, PTFE 19B, 24 O-ring (for DBC62-150) replacement seal kit, Kalrez® crank shaft DBCx3-150RK1 4C, 5, O-ring, PTFE stuffing box O-ring, PTFE/ (PTFE and 13C, Silicone® body O-ring, PTFE/Silicone® cam Kalrez®) 19C, 24 gasket, PTFE O-ring (for DBC63-150) replacement seal kit, EPDM crank shaft 4D, 5, DBCx4-150RK1 O-ring, PTFE stuffing box O-ring, EPDM 13D, (EPDM) body O-ring, EPR cam gasket, PTFE, O-ring 19D, 24 (for DBC64-150) replacement seal kit, Kalrez® crank shaft DBCx6-150RK1 4C, 5, O-ring, PTFE stuffing box O-ring, Kalrez® (Kalrez® & 13E, body O-ring, PTFE/Viton® cam gasket, 19E, 24 PTFE/Viton®) PTFE O-ring (for DBC66-150) replacement seal kit, Kalrez® crank 4C, 5, shaft O-ring, PTFE stuffing box O-ring, DBCx7-150RK1 13F, 19E, ® ® PTFEViton body O-ring, PTFE/Viton cam 24 gasket, PTFE O-ring (for DBC67-150) replacement Buna seal cylinder, PTFE 9A, 10, DBC61-150RK2 buttons and PTFE bushing (for DBC61-150) 12 replacement Viton® seal cylinder, PTFE 9B, 10, DBC62-150RK2 buttons and PTFE bushing (for DBC62-150) 12 replacement PTFE nose seal , PTFE 10, 12, DBCx3-150RK2 buttons and PTFE bushing (for DBC63-150, 31 DBC66-150 & DBC67-150) replacement EPDM seal cylinder, PTFE 9D, 10, DBC64-150RK2 buttons and PTFE bushing (for DBC64-150) 12 replacement link kit, link rivet, cotter pins, 11, 14, DBCxx-150RK4 link washer, link arm and yoke (for all 1½" 16, 17, 22, 23 aluminum) replacement stuffing box kit, stuffing box, DBCxx-150RK5 PTFE O-ring and large crank shaft bearing 2, 5, 6 (for all 1½" aluminum) replacement lever (handle) kit, lever, groove 8, 15, 28, DBCxx-150RK6 pin, lock washer and socket head cap screw 29 (for all 1½" aluminum) replacement crank shaft kit, crank shaft, 16, 21, DBCxx-150RK7 cotter pin and washer (for all 1½" aluminum) 23 DBCxx-150RK8 main cylinder spring 25 replacement poppet kit, poppet, round head 20, 24, DBCxx-150RK9 screw, set screw and PTFE washer (for all 26, 27 1½"aluminum) optional add on padlockable lever kit, handle not DBCL-200 (for all 1½") illustrated
Replacement Parts
Item # Description Part # Qty 1 body --1 2 stuffing box 40074SS 1 3 back up ring 40075TF 1 crank shaft O-ring Buna 4A 40076BN 1 (for DBC61-150) ® crank shaft O-ring Viton 4B 40076VI 1 (for DBC62-150) ® crank shaft O-ring Kalrez 4C 40076KR 1 (for DBC63-150) crank shaft O-ring EPDM 4D (for DBC63-150, DBC66-150 & 40076EP 1 DBC67-150) 5 stuffing box PTFE O-ring 40077TF 1 6 large crank shaft bearing 40078FG 1 7 small crank shaft bearing 40079SS 1 8 lever (handle) 40080SS 1 9A seal cylinder (for DBC61-150) 40117ALBN 1 9B seal cylinder (for DBC62-150) 40117ALVI 1 seal cylinder (for DBC63-150, 9C 40169SS 1 DBC66-150 & DBC67-150) 9D seal cylinder (for DBC64-150) 40117ALEP 1 10 PTFE button 40082TF 6 11 yoke 40118SS 1 12 PTFE bushing 40119TF 1 13A body O-ring Buna (for DBC61-150) 40120BN 1 13B body O-ring Viton® (for DBC62-150) 40120VI 1 body O-ring PTFE/Silicone®13C 40120TS 1 (for DBC63-150) 13D body O-ring EPDM (for DBC64-150) 40120EP 1 body O-ring Kalrez® 13E 40120KR 1 (for DBC66-150) body O-ring PTFE/Viton® 13F 40120TV 1 (for DBC67-150) 14 link rivet 40086SS 1 15 groove pin 40087SS 1 16 crank shaft cotter pin 40088SS 1 17 link cotter pin 40088SS 1 18 EZ Boss lock cam arm 40089SS 2 19A cam gasket Buna (for DBC61-150) 200-G-BU 1 19B cam gasket Viton® (for DBC62-150) 200-G-VI 1 cam gasket PTFE/Silicone® (for 19C 200-G-TES 1 DBC63-150) 19D cam gasket EPR (for DBC64-150) 200-G-EPR 1 cam gasket PTFE/Viton® (for 19E 200-G-TFVI 1 DBC66-150 & DBC67-150) 20 poppet 40114SS 1 21 crank shaft 40115SS 1 22 link arm 40116SS 1 23 link washer 40094SS 1 24 poppet screw PTFE O-ring 40122TF 1 25 cylinder spring DBCxx-150RK8 1 26 set screw 40124SS 1 27 poppet screw (round head) 40125SS 1 28 lock washer 40099SS 1 29 socket head cap screw 40100SS 1 30 cam arm spring pin 40101SS 2 nose seal (for DBC63-150, 31 40171TF 1 DBC66-150 & DBC67-150)
Petroleum Replacements
Dry Disconnects DBC Cam and Groove Dry Disconnects 1½" Stainless Couplers 1½" stainless coupler Bill of Materials DBC7x-150 Item # 1 2 3 4A 4B 4C 4D 5 6 7 8 9A 9B
Replacement Parts
Petroleum
9C 9D 10 11 12 13A 13B 13C 13D 13E 13F 14 15 16 17 18 19A 19B 19C 19D 19E 20 21 22 23 24 25 26 27 28 29 30 31
Repair Kits
Description Part # body --stuffing box 40074SS back up ring 40075TF crank shaft O-ring Buna (for DBC71-150)40076BN crank shaft O-ring Viton® (for DBC72-150) 40076VI crank shaft O-ring Kalrez® (for DBC73-150, 40076KR DBC76-150 and DBC77-150) crank shaft O-ring EPDM (for DBC74-150) 40076EP stuffing box PTFE O-ring 40077TF large crank shaft bearing 40078FG small crank shaft bearing 40079SS lever (handle) 40080SS seal cylinder (for DBC71-150) 40117SSBN seal cylinder (for DBC72-150) 40117SSVI seal cylinder (for DBC73-150, 40169SS DBC76-150 and DBC77-150) seal cylinder (for DBC74-150) 40117SSEP PTFE button 40082TF yoke 40118SS PTFE bushing 40119TF body O-ring Buna (for DBC71-150) 40120BN body O-ring Viton® (for DBC72-150) 40120VI body O-ring PTFE/Silicone® (for DBC73-150) 40120TS body O-ring EPDM (for DBC74-150) 40120EP body O-ring Kalrez® (for DBC76-150) 40120KR body O-ring PTFE/Viton® (for DBC77-150) 40120TV link rivet 40086SS groove pin 40087SS crank shaft cotter pin 40088SS link cotter pin 40088SS EZ Boss lock cam arm 40089SS cam gasket Buna (for DBC71-150) 200-G-BU cam gasket Viton® (for DBC72-150) 200-G-VI cam gasket PTFE/Silicone® 200-G-TES (for DBC73-150) cam gasket EPDM (for DBC74-150) 200-G-EPR cam gasket PTFE/Viton® 200-G-TFVI (for DBC76-150 and DBC77-150) poppet 40114SS crank shaft 40115SS link arm 40116SS link washer 40094SS poppet screw PTFE O-ring 40122TF DBCxxcylinder spring 150RK8 set screw 40124SS poppet screw (round head) 40125SS lock washer 40099SS socket head cap screw 40100SS cam arm spring pin 40101SS nose seal (for DBC73-150, DBC76-150 40171TF and DBC77-150)
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
Part #
Description
Includes Item #
replacement seal kit, Buna crank shaft 4A, 5, DBCx1-150RK1 O-ring, PTFE stuffing box O-ring, 13A, (Buna-N) Bunabody O-ring, Buna cam gasket, PTFE 19A, 24 O-ring (for DBC71-150) replacement seal kit, Viton® crank shaft 4B, 5, DBCx2-150RK1 O-ring,PTFE stuffing box O-ring, Viton® 13B, ® ® (Viton ) body O-ring, Viton cam gasket, PTFE 19B, 24 O-ring (for DBC72-150) replacement seal kit, Kalrez® crank shaft DBCx3-150RK1 4C, 5, O-ring,PTFE stuffing box O-ring, PTFE/ (PTFE/Silicone 13C, Silicone body O-ring, PTFE/Silicone cam & Chemrez®) 19C, 24 gasket, PTFE O-ring (for DBC73-150) replacement seal kit, EPDM crank shaft 4D, 5, DBCx4-150RK1 O-ring,PTFE stuffing box O-ring, EPDM 13D, (EPDM) body O-ring, EPR cam gasket,PTFE O-ring 19D, 24 (for DBC74-150) replacement seal kit, Kalrez® crank shaft DBCx6-150RK1 4C, 5, O-ring, PTFE stuffing box O-ring, Kalrez® (Kalrez® & 13E, body O-ring, PTFE/Viton cam gasket, PTFE/Viton®) 19E, 24 PTFE O-ring (for DBC76-150) replacement seal kit, Kalrez® crank shaft 4C, 5, O-ring, PTFE stuffing box O-ring, PTFE/ DBCx7-150RK1 13F, 19E, Viton body O-ring, PTFE/Viton cam gasket, 24 PTFE O-ring (for DBC77-150) replacement Buna seal cylinder, PTFE 9A, 10, DBC71-150RK2 buttons & PTFE bushing (for DBC71-150) 12 replacement Viton seal cylinder, PTFE 9B, 10, DBC72-150RK2 buttons and PTFE bushing (for DBC7212 150) replacement PTFE nose seal, PTFE 10, 12, DBCx3-150RK2 buttons & PTFE bushing (for DBC73-150, 31 DBC76-150 & DBC77-150) replacement EPDM seal cylinder, PTFE 9D, 10, DBC74-150RK2 buttons & PTFE bushing (for DBC74-150) 12 replacement link kit, link rivet, cotter pins, 11, 14, DBCxx-150RK4 link washer, link arm & yoke (for all 1½" 16, 17, stainless steel) 22, 23 replacement stuffing box kit, stuffing box, DBCxx-150RK5 PTFE O-ring & large crank shaft bearing 2, 5, 6 (for all 1½" stainless steel) replacement lever (handle) kit, lever, 8, 15, 28, DBCxx-150RK6 groove pin, lock washer & socket head cap 29 screw (for all 1½" stainless steel) replacement crank shaft kit, crank shaft, 16, 21, DBCxx-150RK7 cotter pin & washer (for all 1½" stainless 23 steel) DBCxx-150RK8 main cylinder spring 25 replacement poppet kit, poppet, round 20, 24, DBCxx-150RK9 head screw, set screw & PTFE O-ring (for 26, 27 all 1½" stainless steel) Optional add on padlockable lever kit not DBCL-200 (handle) (for all 1½") illustrated
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 94
800.355.1991
Dixon Bayco 2013
Petroleum Replacements
Dry Disconnects DBC Cam and Groove Dry Disconnects 2" Aluminum Couplers 2" aluminum coupler Bill of Materials DBC6x-200 Item # 1 2 3 4A 4B 4C 4D 5 6 7 8 9A 9B 9C
14 15 16 17 18 19A 19B 19C 19D 19E 20 21 22 23 24 25 26 27 28 29 30 31
Part # --40074SS 40075TF 40076BN 40076VI
Qty 1 1 1 1 1
40076KR
1
40076EP 40077TF 40078FG 40079SS 40080SS 40081ALBN 40081ALVI
1 1 1 1 1 1 1
40168SS
1
40081ALEP 40082TF 40083SS 40084TF 40085BN 40085VI 40085TS 40085EP 40085KR
1 6 1 1 1 1 1 1 1
40085TV
1
40086SS 40087SS 40088SS 40088SS 40089SS 250-G-BU 250-G-VI
1 1 1 1 2 1 1
250-G-TES
1
250-G-EPR
1
250-G-TFVI
1
40091SS 40092SS 40093SS 40094SS 40095TF DBCxx-200RK8 40097SS 40098SS 40099SS 40100SS 40101SS
1 1 1 1 1 1 1 1 1 1 2
40170TF
1
Part #
Description
Includes Item #
replacement seal kit, Buna crank shaft 4A, 5, DBCx1-200RK1 O-ring,PTFE stuffing box O-ring, Buna 13A, 19A, (Buna-N) body O-ring, Buna cam gasket, PTFE 24 O-ring (for DBC61-200) ® replacement seal kit, Viton crank shaft 4B, 5, DBCx2-200RK1 O-ring,PTFE stuffing box O-ring, Viton® 13B, 19B, ® ® (Viton ) body O-ring, Viton cam gasket, PTFE 24 O-ring (for DBC62-200) ® replacement seal kit, Kalrez crank shaft DBCx3-200RK1 4C, 5, O-ring,PTFEstuffing box O-ring, PTFE/ (PTFE/Silicone 13C, 19C, Silicone body O-ring, PTFE/Silicone cam and Kalrez®) 24 gasket,PTFE O-ring (for DBC63-200) replacement seal kit, EPDM crank shaft 4D, 5, DBCx4-200RK1 O-ring,PTFE stuffing box O-ring, EPDM 13D, 19D, (EPDM) body O-ring, EPR cam gasket, PTFEO-ring 24 (for DBC64-200) replacement seal kit, Kalrez® crank shaft DBCx6-200RK1 4C, 5, O-ring,PTFE stuffing box O-ring, Kalrez® (Kalrez® & 13E, 19E, ® body O-ring, PTFE/Viton cam gasket, PTFE/Viton®) 24 PTFE O-ring (for DBC66-200) ® replacement seal kit, Kalrez crank shaft DBCx7-200RK1 O-ring,PTFE stuffing box O-ring, Kalrez® 4C, 5, 13F, ® (Kalrez & body O-ring, PTFE/Viton® cam gasket, 19E, 24 PTFE/Viton®) PTFE O-ring (for DBC67-200) replacement Buna seal cylinder, PTFE DBC61-200RK2 9A, 10, 12 buttons and PTFE bushing (for DBC61-200) ® Replacement Viton seal cylinder, PTFE DBC62-200RK2 9B, 10, 12 buttons and PTFE bushing (for DBC62-200) replacement PTFE nose seal , PTFE DBCx3-200RK2 buttons and PTFE bushing 10, 12, 31 (for DBC63-200, DBC66-200 & DBC67-200) replacement EPDM seal cylinder, PTFE DBC64-200RK2 9D, 10, 12 buttons and PTFE bushing (for DBC64-200) replacement link kit, link rivet, cotter pins, 11, 14, 16, DBCxx-200RK4 link washer, link arm and yoke 22, 23 (for all 2" aluminum) replacement stuffing box kit, stuffing box, DBCxx-200RK5 PTFE O-ring & large crank shaft bearing 2, 5, 6 (for all 2" aluminum) replacement lever (handle) kit, lever, groove pin, lock washer & socket head cap 8, 15, 28, DBCxx-200RK6 screw 29 (for all 2" aluminum) replacement crank shaft kit, crank shaft, DBCxx-200RK7 16, 21, 23 cotter pin & washer (for all 2" aluminum) DBCxx-200RK8 main cylinder spring 25 replacement poppet kit, poppet, round 20, 24, 26, DBCxx-200RK9 head screw, set screw and PTFE O-Ring 27 (for all 2" aluminum) optional add on padlockable lever kit, not DBCL-200 handle (for all 2") illustrated
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
95
Petroleum
13F
Description body stuffing box back up ring crank shaft O-ring Buna (for DBC61-200) crank shaft O-ring Viton® (for DBC62-200) crank shaft O-ring Kalrez® (for DBC63200 ,DBC66-200 & DBC67-200) crank shaft O-ring EPDM (for DBC64-200) stuffing box PTFE O-ring large crank shaft bearing small crank shaft bearing lever (handle) seal cylinder (for DBC61-200) seal cylinder (for DBC62-200) seal cylinder (for DBC63-200, DBC66-200 & DBC67-200) seal cylinder (for DBC64-200) PTFE button yoke PTFE bushing body O-ring Buna (for DBC61-200) body O-ring Viton® (for DBC62-200) body O-ring PTFE/Silicone (for DBC63-200) body O-ring EPDM (for DBC64-200) body O-ring Kalrez®(for DBC66-200) body O-ring PTFE/Viton® (for DBC67-200) link rivet groove pin crank shaft cotter pin link cotter pin EZ Boss lock cam arm cam gasket Buna (for DBC61-200) cam gasket Viton® (for DBC62-200) cam gasket PTFE/Silicone (for DBC63-200) cam gasket EPR (for DBC64-200) cam gasket PTFE/Viton® (for DBC66-200 & DBC67-200) poppet crank shaft link arm link washer poppet screw PTFE O-ring cylinder spring set screw poppet screw (round head) lock washer socket head cap screw cam arm spring pin nose seal (for DBC63-200, DBC66-200 & DBC67-200)
Replacement Parts
9D 10 11 12 13A 13B 13C 13D 13E
Repair Kits
Petroleum Replacements
Dry Disconnects DBC Cam and Groove Dry Disconnects 2" Stainless Couplers 2" stainless coupler Bill of Materials DBC7x-200 Item # 1 2 3 4A 4B 4C 4D 5 6 7 8 9A 9B
Replacement Parts
Petroleum
9C 9D 10 11 12 13A 13B 13C 13D 13E 13F 14 15 16 17 18 19A 19B 19C 19D 19E 20 21 22 23 24 25 26 27 28 29 30 31
Repair Kits
Description body stuffing box back up ring crank shaft O-ring Buna (for DBC71-200) crank shaft O-ring Viton® (for DBC72-200) crank shaft O-ring Kalrez® (for DBC73-200, DBC77-200, DBC76-200) crank shaft O-ring EPDM (for DBC74-200) stuffing box PTFE O-ring large crank shaft bearing small crank shaft bearing lever (handle) seal cylinder (for DBC71-200) seal cylinder (for DBC72-200) seal cylinder (for DBC73-200, DBC76-200, DBC77-200) seal cylinder (for DBC74-200) PTFE button yoke PTFE bushing body O-ring Buna (for DBC71-200) body O-ring Viton® (for DBC72-200) body O-ring PTFE/Silicone (for DBC73-200) body O-ring EPDM (for DBC74-200) body O-ring Kalrez® (for DBC76-200) body O-ring PTFE/Viton® (DBC77-200) link rivet groove pin crank shaft cotter pin link cotter pin EZ Boss lock cam arm cam gasket Buna (for DBC71-200) cam gasket Viton® (for DBC72-200) cam gasket PTFE/Silicone (for DBC73-200) cam gasket EPR (for DBC74-200) cam gasket PTFE/Viton® (for DBC76-200, DBC77-200) poppet crank shaft link arm link washer poppet screw PTFE O-ring cylinder spring set screw poppet screw (round head) lock washer socket head cap screw cam arm spring pin nose seal (for DBC73-200, DBC76-200 and DBC77-200)
Part # --40074SS 40075TF 40076BN 40076VI
Qty 1 1 1 1 1
40076KR
1
40076EP 40077TF 40078FG 40079SS 40080SS 40081SSBN 40081SSVI
1 1 1 1 1 1 1
40168SS
1
40081SSEP 40082TF 40083SS 40084TF 40085BN 40085VI 40085TS 40085EP 40085KR 40085TV 40086SS 40087SS 40088SS 40088SS 40089SS 250-G-BU 250-G-VI 250-G-TES 250-G-EPR
6 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
250-G-TFVI
1
40091SS 40092SS 40093SS 40094SS 40095TF 40096SS 40097SS 40098SS 40099SS 40100SS 40101SS
1 1 1 1 1 1 1 1 1 1 2
40170TF
1
Part #
Description
Includes Item #
replacement seal kit, Buna crank shaft 4A, 5, DBCx1-200RK1 O-ring, PTFE stuffing box O-ring, Buna body 13A, 19A, (Buna-N) O-ring, Buna cam gasket, PTFE O-ring 24 (for DBC71-200) replacement seal kit, Viton® crank shaft 4B, 5, DBCx2-200RK1 O-ring, PTFE stuffing box O-ring, Viton® 13B, 19B, ® ® (Viton ) body O-ring, Viton cam gasket, PTFE 24 O-ring (for DBC72-200) ® replacement seal kit, Kalrez crank shaft DBCx3-200RK1 O-ring, PTFE stuffing box O-ring, PTFE/ 4C, 5,13C, (PTFE/Silicone Silicone body O-ring, PTFE/Silicone cam 19C, 24 ® and Kalrez ) gasket, PTFE O-ring (for DBC73-200) replacement seal kit, EPDM crank shaft 4D, 5, DBCx4-200RK1 O-ring, PTFE stuffing box O-ring, EPDM 13D, 19D, (EPDM) body O-ring, EPR cam gasket, PTFE O-ring 24 (for DBC74-200) ® replacement seal kit, Kalrez crank DBCx6-200RK1 4C, 5, shaft O-ring, PTFE stuffing box O-ring, ® (Kalrez & 13E, 19E, Kalrez®body O-ring, PTFE/Viton® cam 24 PTFE/Viton®) gasket, PTFE O-ring (for DBC76-200) replacement seal kit, Kalrez® crank shaft DBCx7-200RK1 O-ring, PTFE stuffing box O-ring, Kalrez® 4C, 5, 13F, (PTFE/Viton® body O-ring, PTFE/Viton® cam gasket, 19E, 24 and Kalrez®) PTFE O-ring (for DBC77-200) replacement Buna seal cylinder, PTFE DBC71-200RK2 9A, 10, 12 buttons and PTFE bushing (for DBC71-200) replacement Viton® seal cylinder, PTFE DBC72-200RK2 9B, 10, 12 buttons and PTFE bushing (for DBC72-200) replacement PTFE nose seal, PTFE buttons DBCx3-200RK2 and PTFE bushing (for DBC73-200, 10, 12, 31 DBC76-200 & DBC77-200) replacement EPDM seal cylinder, PTFE DBC74-200RK2 9D, 10, 12 buttons & PTFE bushing (for DBC74-200) replacement link kit, link rivet, cotter pins, 11, 14, 16, DBCxx-200RK4 link washer, link arm, yoke (for all 2" SS) 17, 22, 23 replacement stuffing box kit, stuffing box, DBCxx-200RK5 PTFE O-ring and large crank shaft bearing 2, 5, 6 (for all 2" SS) replacement lever (handle) kit, lever, groove 8, 15, 28, DBCxx-200RK6 pin, lock washer and socket head cap screw 29 (for all 2" SS) replacement crank shaft kit, crank shaft, DBCxx-200RK7 16, 21, 23 cotter pin and washer (for all 2" SS) DBCxx-200RK8 main cylinder spring 25 replacement poppet kit, poppet, round head 20, 24, 26, DBCxx-200RK9 screw, set screw and PTFE O-ring 27 (for all 2" SS) optional add on padlockable lever kit not DBCL-200 (handle) (for all 2") illustrated
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 96
800.355.1991
Dixon Bayco 2013
Petroleum Replacements
Dry Disconnects DBC Cam and Groove Dry Disconnects 3" Aluminum Couplers
Dixon Bayco 2013
800.355.1991
97
Petroleum
Replacement Parts
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu
Petroleum Replacements
Dry Disconnects DBC Cam and Groove Dry Disconnects 3" aluminum coupler Bill of Materials DBC6x-300 Item # 1 2 3 4 5A 5B
Replacement Parts
Petroleum
5C 5D 5E 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28A 28B 28C 28D 28E 28F 29A 29B 29C 29D 29E 30A 30B 30C 30D 30E 30F 30G 31 32 33
3" Aluminum Couplers
Description Part # groove pin 40087SS body --poppet 40195SS stem 40196SS seal cylinder (for DBC61-300) 40197ALBN seal cylinder (for DBC62-300) 40197ALVI seal cylinder (for DBC63-300, 40304SS DBC66-300 & DBC67-300) seal cylinder (for DBC64-300) 40197SSEP seal cylinder (for DBC69-300) 40197SSVB PTFE button 40198TF cylinder spring DBCxx-300RK8 poppet spring seat 40200AL PTFE bushing 40201TF poppet spring guide 40202SS shaft 40203SS yoke 40204SS link 40205SS shaft retainer 40206SS stuffing box 40207SS lever (handle) 40208SS set screw 40209SS poppet screw 40210SS PTFE bearing 40211TF clevis pin 40212SS bearing 40213FG cotter pin 40214SS lever (handle) screw 40216SS lever (handle) lock washer 40217SS cam arm pin 40218SS PTFE O-ring 40219TF cotter pin 40221SS Buna coupler gasket (for DBC61-300) DBCx1-300RK3 Viton® coupler gasket (for DBC62-300) DBCx2-300RK3 PTFE/Silicone coupler gasket (for DBCx3-300RK3 DBC63-300) EPDM coupler gasket (for DBC64-300) DBCx4-300RK3 PTFE/Viton® coupler gasket 40222TV (for DBC66-300 & DBC67-300) ® Viton B coupler gasket (for DBC69-300) DBCx9-300RK3 Buna O-ring (for DBC61-300) 40223BN Viton® O-ring (for DBC62-300) 40223VI Kalrez® O-ring (for DBC63-300, 40223KR DBC66-300 & DBC67-300) EPDM O-ring (for DBC64-300) 40223EP Viton® B O-ring (for DBC69-300) 40223VB Buna O-ring (for DBC61-300) 40224BN Viton® O-ring (for DBC62-300) 40224VI PTFE/Silicone O-Ring (for DBC63-300) 40224TS EPDM O-ring (for DBC64-300) 40224EP Kalrez® O-ring (for DBC66-300) 40224KR PTFE/Viton® O-ring (for DBC67-300) 40224TV Viton® B O-ring (for DBC69-300) 40224VB PTFE O-ring 40235TF locking paddle arm 40285SSSS nose seal (for DBC63-300, DBC66-300 40305TF & DBC67-300)
Repair Kits Qty 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu
98
Part #
Description
Includes Item #
replacement seal kit, Buna stuffing box O-ring, 26, 28A, DBCx1-300RK1 PTFE stuffing box to body O-ring, Buna body 29A, 30A, (Buna-N) O-ring, Buna cam gasket, PTFE Poppet screw 31 O-ring (for DBC61-300) ® replacement seal kit, Viton stuffing box O-ring, 26, 28B, DBCx2-300RK1 PTFE stuffing box to body O-ring, Viton® body 29B, 30B, ® ® (Viton ) O-ring, Viton cam gasket, PTFE Poppet screw 31 O-ring (for DBC62-300) replacement seal kit, Kalrez® stuffing box O-ring, DBCx3-300RK1 26, 28C, PTFE stuffing box to body O-ring, PTFE/Silicone (PTFE/Silicone 29C, 30C, body O-ring, PTFE/Silicone cam gasket, PTFE & Kalrez®) 31 Poppet screw O-ring (for DBC63-300) replacement seal kit, EPDM stuffing box 26, 28D DBCx4-300RK1 O-ring, PTFE stuffing box to body O-ring, 29D, 30D, (EPDM) EPDM body O-ring, EPDM cam gasket, PTFE 31 Poppet screw O-ring (for DBC64-300) replacement seal kit, Kalrez® stuffing box DBCx6-300RK1 26, 28E O-ring, PTFE stuffing box to body O-ring, (Kalrez® and 29C, 30E, ® ® Kalrez body O-ring,PTFE/Viton cam gasket, PTFE/Viton®) 31 PTFE poppet screw O-ring (for DBC66-300) ® replacement seal kit, Kalrez stuffing box O-ring, DBCx7-300RK1 26, 28E ® ® PTFE stuffing box to body O-ring, PTFE/Viton (PTFE/Viton 29C, 30F, body O-ring, PTFE/Viton® cam gasket, PTFE and Kalrez®) 31 Poppet screw O-ring (for DBC67-300) replacement seal kit, Viton® B stuffing box 26, 28F DBCx9-300RK1 O-ring, PTFE stuffing box to body O-ring, 29E, 30G, ® ® ® (Viton B) Viton B body O-ring, Viton B cam gasket, 31 PTFE Poppet screw O-ring (for DBC69-300) replacement Buna seal cylinder, PTFE buttons DBC61-300RK2 5A, 6, 9 and PTFE bushing (for DBC61-300) ® replacement Viton seal cylinder, PTFE DBC62-300RK2 5B, 6, 9 buttons and PTFE bushing (for DBC62-300) replacement PTFE nose seal, PTFE buttons DBCx3-300RK2 and PTFE bushing (for DBC63-300, 6, 9, 33 DBC66-300 & DBC67-300) replacement EPDM seal cylinder, PTFE DBC64-300RK2 5D, 6, 9 buttons and PTFE bushing (for DBC64-300) replacement Viton® B seal cylinder, PTFE DBC69-300RK2 5E, 6, 9 buttons and PTFE bushing (for DBC69-300) DBCx1-300RK3 replacement Buna coupler gasket 28A DBCx2-300RK3 replacement Viton® coupler gasket 28B DBCx3-300RK3 replacement PTFE/Silicone coupler gasket 28C DBCx4-300RK3 replacement EPDM coupler gasket 28D DBCx9-300RK3 replacement Viton® B coupler gasket 28F replacement link kit, clevis pin, cotter pin, stem, 4, 12, 13, DBCxx-300RK4 link and yoke (for all 3" aluminum) 20, 22, 27 replacement stuffing box kit, stuffing box, DBCxx-300RK5 15, 21, 26 PTFE O-ring & bearing replacement lever (handle) kit, lever, groove 1, 16, 23, DBCxx-300RK6 pin, lock washer & socket head cap screw 24 (for all 3" aluminum) replacement shaft kit. shaft, cotter pin, bearing, 11, 14, 19, DBCxx-300RK7 shaft retainer 22 DBCxx-300RK8 main cylinder spring 7 replacement poppet kit, poppet and screw, set 3, 17, 18, DBCxx-300RK9 screw and PTFE O-ring 31
800.355.1991
Dixon Bayco 2013
Petroleum Replacements
Dry Disconnects DBC Cam and Groove Dry Disconnects 3" stainless coupler Bill of Materials DBC7x-300 Item # 1 2 3 4 5A 5B 5C
28D 28E 28F 29A 29B 29C 29D 29E 30A 30B 30C 30D 30E 30F 30G 31 32 33
Description Part # Qty groove pin 40087SS 1 body --1 poppet 40195SS 1 stem 40196SS 1 seal cylinder Buna (for DBC71-300) 40197SSBN 1 seal cylinder Viton® (for DBC72-300) 40197SSVI 1 stainless cylinder (for DBC73-300, 40304SS 1 DBC76-300 & DBC77-300) seal cylinder EPDM (for DBC74-300) 40197SSEP 1 seal cylinder Viton® B (for DBC79-300) 40197SSVB 1 PTFE button 40198TF 8 cylinder spring DBCxx-300RK8 1 spring seat 40200SS 1 PTFE bushing 40201TF 1 spring guide 40202SS 1 shaft 40203SS 1 yoke 40204SS 1 link arm 40205SS 1 shaft retainer 40206SS 1 stuffing box 40207SS 1 lever (handle) 40208SS 1 set screw 40209SS 1 poppet screw 40210SS 1 PTFE bearing 40211TF 1 clevis pin 40212SS 2 bearing 40213FG 1 cotter pin 40214SS 1 lever (handle) screw 40216SS 1 lever (handle) lock washer 40217SS 1 cam arm pin 40218SS 2 PTFE O-ring 40219TF 1 cotter pin 40221SS 2 Buna coupler gasket (for DBC71-300) DBCx1-300RK3 1 Viton® coupler gasket (for DBC72-300) DBCx2-300RK3 1 PTFE/Silicone coupler gasket 40222TS 1 (for DBC73-300) EPDM coupler gasket (for DBC74-300) 40222EP 1 PTFE/Viton® coupler gasket 40222TV 1 (for DBC76-300 & DBC77-300) ® Viton B coupler gasket (for DBC79-300) DBCx9-300RK3 1 Buna O-ring (for DBC71-300) 40223BN 1 Viton® O-ring (for DBC72-300) 40223VI 1 Kalrez® O-ring (for DBC73-300, 40223KR 1 DBC76-300 and DBC77-300) EPDM O-ring (for DBC74-300) 40223EP 1 Viton® B O-ring (for DBC79-300) 40223VB 1 Buna O-ring (for DBC71-300) 40224BN 1 Viton® O-ring (for DBC72-300) 40224VI 1 PTFE/Silicone O-ring (for DBC73-300) 40224TS 1 EPDM O-ring (for DBC74-300) 40224EP 1 Kalrez® O-ring (for DBC76-300) 40224KR 1 PTFE/Viton® O-ring (for DBC77-300) 40224TV 1 Viton® B O-ring (for DBC79-300) 40224VB 1 PTFE O-ring 40235TF 1 locking paddle arm 40285SSSS 2 PTFE nose seal (for DBC73-300, 40305TF 1 DBC76-300 and DBC77-300)
Part #
Description
Includes Item #
replacement seal kit, Buna stuffing box O-ring, 26, 28A, DBCx1-300RK1 PTFE stuffing box to body O-ring, Buna body 29A, 30A, (Buna-N) O-ring, Buna cam gasket, PTFE poppet screw 31 O-ring (for DBC71-300) ® replacement seal kit, Viton stuffing box 26, 28B, DBCx2-300RK1 O-ring, PTFE stuffing box to body O-ring, 29B, 30B, ® ® ® (Viton ) Viton body O-ring, Viton cam gasket, PTFE 31 poppet screw O-ring (for DBC72-300) replacement seal kit, Kalrez® stuffing box DBCx3-300RK1 O-ring, PTFE stuffing box to body O-ring, 26, 28C, (PTFE/Silicone & PTFE/Silicone body O-ring, PTFE/Silicone 29C, 30C, Kalrez®) cam gasket, PTFE poppet screw O-ring 31 (for DBC73-300) replacement seal kit, EPDM stuffing box 26, 28D, DBCx4-300RK1 O-ring, PTFE stuffing box to body O-ring, 29D, 30D, (EPDM) EPDM body O-ring, EPDM cam gasket, PTFE 31 poppet screw O-ring (for DBC74-300) ® replacement seal kit, Kalrez stuffing box DBCx6-300RK1 26, 28E, O-ring, PTFE stuffing box to body O-ring, ® (Kalrez and 29C, 30E, Kalrez® body O-ring, PTFE/Viton® cam gasket, PTFE/Viton®) 31 PTFE poppet screw O-ring (for DBC76-300) replacement seal kit, Kalrez® stuffing box DBCx7-300RK1 26, 28E, O-ring, PTFE stuffing box to body O-ring, PTFE/ (PTFE/Viton® & 29C, 30F, ® ® Viton body O-ring, PTFE/Viton cam gasket, Kalrez®) 31 PTFE poppet screw O-ring (for DBC77-300) ® replacement seal kit, Viton B stuffing box 26, 28F, DBCx9-300RK1 O-ring, PTFE stuffing box to body O-ring, 29E, 30G, ® ® ® (Viton B) Viton B body O-ring, Viton cam gasket, 31 PTFE poppet screw O-ring (for DBC79-300) ® replacement Viton B seal cylinder, PTFE DBC69-300RK2 5E, 6, 9 buttons and PTFE bushing (for DBC79-300) replacement Buna seal cylinder, PTFE buttons DBC71-300RK2 5A, 6, 9 and PTFE bushing (for DBC71-300) ® replacement Viton seal cylinder, PTFE DBC72-300RK2 5B, 6, 9 buttons and PTFE bushing (for DBC72-300) replacement PTFE nose seal, PTFE buttons DBCx3-300RK2 & PTFE bushing (for DBC73-300, DBC76-300 6, 9, 33 and DBC77-300) replacement EPDM seal cylinder, PTFE DBC74-300RK2 5D, 6, 9 buttons and PTFE bushing (for DBC74-300) DBCX1-300RK3 replacement Buna coupler gasket 28A DBCx2-300RK3 replacement Viton® coupler gasket 28B replacement link kit, clevis pin, cotter pin, 4, 12, 13, DBCxx-300RK4 stem, link arm and yoke (for all 3" SS) 20, 22, 27 replacement stuffing box kit, stuffing box, DBCxx-300RK5 15, 21, 26 PTFE O-ring & bearing (for all 3" SS) replacement lever (handle) kit, lever, groove 1, 16, 23, DBCxx-300RK6 pin, lock washer and socket head cap screw 24 (for all 3" SS) replacement shaft kit. shaft, cotter pin bearing, 11, 14, 19, DBCxx-300RK7 shaft retainer, (for all 3" SS) 22 DBCxx-300RK8 main cylinder spring 7 replacement poppet kit, poppet, poppet screw, 3, 17, 18, DBCxx-300RK9 set screw and PTFE O-ring (for all 3" SS) 31
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
99
Petroleum
28C
Repair Kits
Replacement Parts
5D 5E 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28A 28B
3" Stainless Couplers
Petroleum Replacements
Dry Disconnects DBS 90째 Swivel Cam and Groove Dry Disconnects
Replacement Parts
Petroleum
2" Aluminum 90째 Swivel Couplers
Section A - A Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 100
800.355.1991
Dixon Bayco 2013
Petroleum Replacements
Dry Disconnects DBS 90° Swivel Cam and Groove Dry Disconnects 2" Aluminum 90° Swivel Couplers 2" aluminum 90° coupler Bill of Materials DBS6x-200 Item # 1 2 3 4A 4B 4C 5 6 7 8 9A 9B 9C 10 11 12 13A 13B
19C
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 not nose seal (for DBS63-200) illustrated
Part # 10111 40074SS 40075TF 40076BN 40076VI
Qty 4 1 1 1 1
40076KR
1
40077TF 40078FG 40079SS 40080SS 40081ALBN 40081ALVI 40168SS 40082TF 40083SS 40084TF
1 1 1 1 1 1 1 6 1 1
40085BN
2
40085VI
2
40085TS
2
40086SS 40087SS 40088SS 40088SS 40089SS 250-G-BU 250-G-VI
1 1 1 1 2 1 1
250-G-TES
1
40091SS 40092SS 40093SS 40094SS 40095TF DBCxx-200RK8 40097SS 40098SS 40099SS 40100SS 40101SS ----40106AC 40108AC 40109AC 40110ST 40111SS
1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4
40170TF
1
Part #
DBS61-200RK1
DBS62-200RK1
DBS63-200RK1
DBS61-200RK4
DBS62-200RK4
DBS63-200RK4 DBS61-200RK10 DBS62-200RK10 DBS63-200RK10 DBC61-200RK2 DBC62-200RK2 DBCx3-200RK2 DBCxx-200RK4 DBCxx-200RK5
DBCxx-200RK6 DBCxx-200RK7 DBCxx-200RK8 DBCxx-200RK9 DBCL-200
Description
Includes Item #
replacement seal kit, Buna crank shaft 4A, 5, O-ring,PTFE stuffing box O-ring, Buna and 13A, 19A, Swivel body O-rings, Buna cam gasket, 24 PTFE O-ring (for DBS61-200) ® replacement seal kit, Viton crank shaft 4B, 5, O-ring,PTFE stuffing box O-ring, Viton® 13B, 19B, body and swivel O-rings, Viton® cam gasket, 24 PTFE O-ring (for DBS62-200) replacement seal kit, Kamrez® crank shaft O-ring,PTFE stuffing box O-ring, PTFE/ 4C, 5, Silicone® body and swivel O-rings, PTFE/ 13C, 19C, 24 Silicone® cam gasket, PTFE O-ring (for DBS62-200) swivel rebuild kit, Buna body O-ring, top and 13A, 33, 34, 35, bottom bearings, washer, flange retainers 36, 37 and screws (for DBS61-200) swivel rebuild kit, Viton® body O-ring, 13B, 33, 34, 35, top and bottom bearings, washer, flange 36, 37 retainers and screws (for DBS62-200) swivel rebuild kit, PTFE/Silicone® body 13C, 33, 34, 35, O-ring, top and bottom bearings, washer, flange retainers and screws (for DBS63-200) 36, 37 replacement swivel seal kit, Buna body O-ring, 13A, 33, 34 top and bottom bearings (for DBS61-200) replacement swivel seal kit, Viton® body O-ring, 13B, 33, 34 top and bottom bearings (for DBS62-200) replacement swivel seal kit, PTFE/Silicone® 13C, 33, body O-ring, top and bottom bearings 34 (for DBS63-200) replacement Buna seal cylinder, PTFE 9A, 10, 12 buttons and PTFE bushing (for DBS61-200) ® replacement Viton seal cylinder, PTFE 9B, 10, 12 buttons and PTFE bushing (for DBS62-200) replacement PTFE nose seal, PTFE buttons 10, 12, + items not and PTFE bushing (for DBS63-200) illustrated 11, 14, replacement link kit, link rivet, cotter pins, 16, 17, link washer, link arm and yoke (for all 2") 22, 23 replacement stuffing box kit, stuffing box, PTFE O-ring and large crank shaft bearing 2, 5, 6 (for all 2") replacement lever (handle) kit, lever, groove 8, 15, 28, pin, lock washer and socket head cap screw 29 (for all 2") replacement crank shaft kit, crank shaft, 16, 21, 23 cotter pin and washer (for all 2") main cylinder spring (for all 2") 25 replacement poppet kit, poppet, round 24, head screw, set screw & PTFE O-ring (for 20, 26, 27 all 2") optional add on padlockable lever kit, not illustrated (handle) (for all 2")
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
800.355.1991
101
Petroleum
14 15 16 17 18 19A 19B
Description lock washer stuffing box back up ring crank shaft O-ring Buna (for DBS61-200) crank shaft O-ring Viton® (for DBS62-200) crank shaft O-ring Kalrez® (for DBS63-200) stuffing box PTFE O-ring large crank shaft bearing small crank shaft bearing lever (handle) seal cylinder (for DBS61-200) seal cylinder (for DBS62-200) seal cylinder (for DBS63-200) PTFE button yoke PTFE bushing body and swivel Buna O-ring (for DBS61-200) body and swivel Viton® O-ring (for DBS62-200) body and swivel PTFE/Silicone® O-ring (for DBS63-200) link rivet groove pin crank shaft cotter pin link cotter pin EZ Boss lock cam arm cam gasket Buna (for DBS61-200) cam gasket Viton® (for DBS62-200) cam gasket PTFE/Silicone® (for DBS63-200) poppet crank shaft link arm link washer poppet screw PTFE O-ring cylinder spring set screw poppet screw (round head) lock washer socket head cap screw cam arm spring pin main body elbow body bottom bearing top bearing washer flange retainer screw
Replacement Parts
13C
Repair Kits
Petroleum Replacements
Dry Disconnects D2C Cam and Groove Actuator Style Dry Disconnects
Replacement Parts
Petroleum
1½" Stainless Couplers
1½" Stainless Coupler Bill of Materials D2C7x-150 Item # 1 2 3 4 5 6 7A 7B 7C 7D 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23A 23B 23C 24D
2" Stainless Coupler Bill of Materials D2C7x-200
Description lever lever cotter pin EZ-Boss lock cam arm lock washer socket head screw cam arm spring pin cam gasket Buna (for D2C71-150) cam gasket Viton® (for D2C72-150) cam gasket PTFE/Silicone® (for D2C73-150) cam gasket EPDM (for D2C74-150) lever latch lever lock lever lock compression spring lever lock torsion spring lever clevis pin body poppet poppet link arm bearing poppet cam poppet lever shaft poppet link rivet poppet lever shaft spring pin spacer poppet O-ring PTFE/Viton® lever shaft O-ring Buna (for D2C71-150) lever shaft O-ring Viton® (for D2C72-150) lever shaft O-ring Kalrez® (for D2C73-150) lever shaft O-ring EPDM (for D2C74-150)
Part # 40080SS 40088SS 40089SS 40099SS 40100SS 40101SS 200-G-BU 200-G-VI
Qty 1 2 2 1 1 2 1 1
200-G-TES
1
200-G-EPDM 40225SS 40226SS 40230SS 40231SS 40232SS -40287SS 40288SS 40289FG 40290SS 40291SS 40292SS 40293SS 40294SS 40295TV 40296BN 40296VI 40296KR 40296EP
1 1 1 1 1 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1
Item # 1 2 3 4 5 6 7A 7B 7C 7D 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23A 23B 23C 24D
Description lever lever cotter pin EZ-Boss lock cam arm lock washer socket head screw cam arm spring pin cam gasket Buna (for D2C71-200) cam gasket Viton® (for D2C72-200) cam gasket PTFE/Silicone® (for D2C73-200) cam gasket EPDM (for D2C74-200) lever latch lever lock lever lock compression spring lever lock torsion spring lever clevis pin body poppet poppet link arm bearing poppet cam poppet lever shaft poppet link rivet poppet lever shaft spring pin spacer poppet O-ring PTFE/Viton® lever shaft O-ring Buna (for D2C71-200) lever shaft O-ring Viton® (for D2C72-200) lever shaft O-ring Kalrez® (for D2C73-200) lever shaft O-ring EPDM (for D2C74-200)
Part # 40080SS 40088SS 40089SS 40099SS 40100SS 40101SS 250-G-BU 250-G-VI 250-G-TES 250-G-EPDM 40225SS 40226SS 40230SS 40231SS 40232SS -40298SS 40299SS 40289FG 40300SS 40291SS 40292SS 40293SS 40294SS 40301TV 40296BN 40296VI 40296KR 40296EP
Qty 1 2 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1
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Petroleum Replacements
Dry Disconnects Dry Disconnect Bayonet Style Adapters 2" and 3" Adapters 2" Stainless Adapter Bill of Materials BA3x-200 Item # 1 2 3 4 5A 5B
Description stainless body brass poppet stainless deflector stainless spring Buna O-ring (for BA31-200) Viton速 O-ring (for BA32-200)
Part # Qty 40053SS 1 40054BR 1 40055SS 1 40056SS 1 BA31-200RK1 1 BA32-200RK1 1
3" Aluminum Adapter Bill of Materials BA6x-300 Item # 1 2 3 4 5A 5B
Description aluminum body aluminum poppet aluminum deflector SS spring Buna O-ring (for BA61-300) Viton速 O-ring (for BA62-300)
Part # Qty 40278AL 1 40279AL 1 40280AL 1 40281SS 1 BA31-300RK1 1 BA32-300RK1 1
Item # 1 2 3 4 5A 5B
Description bronze body bronze poppet bronze deflector SS spring Buna O-ring (for BA31-300) Viton速 O-ring (for BA32-300)
Part # Qty 40278BR 1 40279BR 1 40280BR 1 40281SS 1 BA31-300RK1 1 BA32-300RK1 1
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Replacement Parts
3" Bronze Adapter Bill of Materials BA3x-300
Petroleum Replacements
Dry Disconnects Dry Disconnect Bayonet Style Couplers
Replacement Parts
Petroleum
2" Straight Non-Swiveling Couplers
2" Stainless Coupler Bill of Materials BC6x-200 Item # 1 2 3 4 5 6 7 8 9 10 11 12 13A 13B 14 15 16 17 18 19 20 21A 21B 22A 22B 23 24 25 26
Description lever shaft lever shaft follower lever poppet link arm bent link stem interlocking pin lock ring nose piece poppet coiled pin bayonet stud nose seal Buna (for BC61-200) nose seal Viton速 (for BC62-200) jam nut spring pin coiled pin rivet lock nut wave spring wave spring washer shaft O-ring Buna (for BC61-200) shaft O-ring Viton速 (for BC62-200) poppet O-ring Buna (for BC61-200) poppet O-ring Viton速 (for BC62-200) cotter pin bumber ring label body
Part # Qty 40138SS 1 40139SS 1 40140SS 1 40141SS 1 40142SS 2 40143SS 1 40144SS 1 40145SS 1 40146HC 1 40147CA 1 40148SS 1 40149SS 3 40150BN 1 40150VI 1 40151SS 3 40152SS 1 40153SS 1 40154SS 2 40155SS 1 40159SS 2 40160SS 1 40162BN 1 40162VI 1 40163BN 1 40163VI 1 40164SS 1 40166VY 1 40167AL 1 -1
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Petroleum Replacements
Dry Disconnects Dry Disconnect Bayonet Style Couplers 2" 90° Straight Swivel Couplers
The 90° swivel coupler (BS series) is illustrated. The straight swivel coupler (BSS series) uses the same components, except it does not have #21A grease nipple, it utilizes a #21B set screw plug.
Description lever shaft follower lever (handle) link belt link stem interlocking pin lock rink nose piece poppet coiled pin bayonet stud Buna nose seal (BS61-200) Viton® nose seal (BS62-200) jam nut spring pin grooved pin rivet lock nut
Part # Qty 40138SS 1 40139SS 1 40140SS 1 40141SS 1 40142SS 2 40143SS 1 40144SS 1 40145SS 1 40146HC 1 40147CA 1 40148SS 1 40149SS 3 40150BN 1 40150VI 1 40151SS 3 40152SS 1 40153SS 1 40154SS 2 40155SS 1
Item # 19 20 21A 21B 22 23 24A 24B 25A 25B 26A 26B 27 28 29 30 31 32
Description ball bearing ball plug grease fitting (BS6x-200) set screw (BSS6x-200) wave spring wave spring washer Buna swivel O-ring (BS & BSS61-200) Viton® swivel O-ring (BS & BSS62-200) Buna stem O-ring (BS & BSS61-200) Viton® stem O-ring (BS & BSS62-200) Buna nose O-ring (BS & BSS61-200) Viton® nose O-ring (BS & BSS62-200) cotter pin bearing strip bumper ring label main body swivel body
Part # Qty 40156SS 32 40157BR 1 40158ST 1 40178SS 1 40159SS 2 40160SS 1 40161BN 2 40161VI 2 40162BN 1 40162VI 1 40163BN 1 40163VI 1 40164SS 1 40165NY 1 40166VY 1 40161AL 1 --1 --1
Repair Kits Part # BS61-200RK1 BS62-200RK1 BS61-200RK2 BS62-200RK2
Description Includes Item # Seal repair kit, Buna nose seal, spring pin, grooved pin, Buna swivel O-rings, Buna stem 13A, 15, 16, 24A, 25A, O-ring, Buna nose body O-ring, cotter pin, bearing strip & bumper ring 26A, 27, 28, 29 13B, 15, 16, 24B, Seal repair kit, Viton® nose seal, spring pin, grooved pin, Viton® swivel O-rings, Viton® 25B, 26B, 27, 28, stem O-ring, Viton® nose body O-ring, cotter pin, bearing strip & bumper ring 29 Swivel seal repair kit, Buna swivel O-rings & bearing strip 24A, 28 Swivel seal repair kit, Viton® swivel O-rings & bearing strip 24B, 28
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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Petroleum
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13A 13B 14 15 16 17 18
Bill of Materials, continued
Replacement Parts
Bill of Materials BS6x-200 and BSS6x-200
Petroleum Replacements
Dry Disconnects BA/BS/BSS Series Bayonet Style Dry Disconnects
Replacement Parts
Petroleum
3" 90째 and Straight Swivel Couplers
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Petroleum Replacements
Dry Disconnects BA/BS/BSS Series Bayonet Style Dry Disconnects 3" 90° and Straight Swivel Couplers The 90° swivel coupler (BS series) is illustrated on page 24. The straight swivel coupler (BSS series) uses the same components.
3" swivel aluminum coupler Bill of Materials BS6x-300 and BSS6x-300 Part # Qty 40088SS 2 40152SS 1 40155SS 1 40158ST 1 40167AL 1 40246SS 1 40247HC 1 40248CA 1 40249SS 2 40250SS 1 40251SS 2 40252SS 1 40253AL 1 40254SS 1 40255SS 1 40256SS 1 40257ST 1 40258SS 3 40259BR 3 40260SS 1 40261SS 1 40262SS 3 40263SS 3 40264SS 3 40265NY 1 40266FL 1 40267SS 27 40268BR 1 40269VY 1 40270SS 2 40271SS 4 40272SS 4 40273BN 1 40273VI 1 40274BN 1 40274VI 2 40275BN 1 40275VI 1 40276BN 1 40276VI 1 --1 --1
Part #
BS61-300RK1
BS62-300RK1
BS61-300RK2 BS62-300RK2
Description Includes Item # seal repair kit, Buna nose seal, spring pin, Buna swivel O-rings, Buna stem O-ring, 1, 2, 25, 29, Buna nose body O-ring, cotter 33A, 34A, 35A pin, bearing strip and bumper ring seal repair kit, Viton® nose seal, spring pin, Viton® swivel 1, 2, 25, 29, O-rings, Viton® stem O-ring, Viton® nose body O-ring, cotter 33B, 34B, 35B pin, bearing strip and bumper ring swivel seal repair kit, Buna 25, 26, 36A swivel O-rings and bearing strip ® swivel seal repair kit, Viton 25, 26, 36B swivel O-rings and bearing strip
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Description cotter pin spring pin lock nut grease fitting label wave spring nose piece poppet bent link drive link clevis pin stem stem spacer lever (handle) interlock pin compression spring retaining ring compression spring eyelet spring pin lock ring bayonet stud lock washer nut bearing strip dust seal ball bearings ball plug bumper ring grip handle bolt lock nut Buna nose seal Viton® nose seal Buna nose body O-ring Viton® nose body O-ring Buna stem O-ring Viton® stem O-ring Buna quad ring Viton® quad ring main body swivel body
Replacement Parts
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33A 33B 34A 34B 35A 35B 36A 36B 37 38
Repair Kits
Petroleum Replacements
Fuel Nozzles 112D and 112DNS (1½") Bulk Delivery Nozzles Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Description body main poppet assembly secondary poppet assembly poppet spring Buna cap O-ring bronze cap valve stem assembly trigger trigger bushing trigger pin trigger cotter pin ratchet plate ratchet plate screws spout
Part # Qty --1 use kit 112DSK 1 use kit 112DSK 1 SPRG-L368 1 O-RING#132 1 112DAL-9 1 use kit 112DSK 1 use kit 114/2D-TK 1 114DAL-10 1 PIN-L389-SS 1 110746 1 340164 1 110798 2 1125A 1
Repair Kits Description Includes Item # main poppet, 2nd poppet, cap 2, 3, 5, 7 112DSK O-ring, valve stem 1125A 1½" aluminum spout 14 1125B 1½" brass spout (optional) --114/2D-TK trigger, pin, cotter pin, bushing 8, 9, 10, 11 blank plate to replace ratchet plate --114DAL-AV-19 if ratchet not required (optional)
114D and 114DNS (1¼") Bulk Delivery Nozzles
Replacement Parts
Petroleum
Part #
Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Description body main poppet assembly secondary poppet assembly poppet spring Buna cap O-ring bronze cap valve stem assembly trigger trigger bushing trigger pin trigger cotter pin ratchet plate ratchet plate screws aluminum spout sleeve stem packing valve stem guide & O-ring valve stem O-ring valve stem packing valve stem nut
Part # Qty --1 use kit 114DSK 1 use kit 114DSK 1 SPRG-L368 1 O-RING-AS-129 1 114DAL-2 1 use kit 114DSK 1 use kit 114/2D-TK 1 114DAL-10 1 PIN-L389-SS 1 110746 1 340164 1 110798 2 1143A 1 SLVL358-1 1 use kit 114DSK 1 O-RING-AS016 1 STEMPACK-L360 2 NUTL357-1 1
Repair Kits Part #
Description Includes Item # main and secondary poppets, cap O-ring, valve stem assembly and 2, 3, 5, 7, 15, 16, 114DSK packing, sleeve stem packing and 17, 18, 19 nut replacement trigger, pin, bushing & 114/2D-TK 8, 9, 10, 11 cotter pin 1143A replacement aluminum spout 14 1143B optional brass spout replaces 14 optional blank plate to replace 114DAL-AV-19 replaces 12 ratchet plate, if ratchet not desired Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 108
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Petroleum Replacements
Fuel Nozzles 114DAV Over Wing, Aviation Nozzles
Bill of Materials Part # --use kit 114DAV-SK use kit 114DAV-SK SPRG-L368 O-RING-AS-129 114DAL-4 114DAL-3 use kit 114DAV-SK STEMPACK-L360 SLV358-1 NUTL357-1 use kit 114/2D-TK 114DAL-10 PIN-L389-SS 110746 110088 114DAL-AV-19 110798 100AV-15 407119 100AV-17 114DAL-AV-22 100AV-12 114DAL-AV-20 use kit 114DAL-AV-25 use kit 114DAL-AV-16 use kit 114DAL-AV-25 use kit 114DAL-AV-16 O-RING-AS016 use kit 114DAL-AV-25 use kit 114DAL-AV-16 340165
Qty 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1
Repair Kits Part # 114/2D-TK 114DAV-SK 114DAL-AV-25 114DAL-AV-16
Description trigger, bushing, pin and cotter pin main and secondary poppet assemblies, cap O-ring and valve stem assembly 1" spout assembly (114DAVR) 1¼" spout assembly (114D-AV, 114D-AV-06ASM)
Includes Item # 12, 13, 14, 15 2, 3, 5, 8 24A, 25A, 27A 24B, 25B, 27B
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Description body main poppet assembly second poppet assembly poppet spring Buna cap O-ring bronze cap valve stem valve stem guide & O-ring valve stem packing sleeve stem packing valve stem nut trigger trigger bushing trigger pin cotter pin base plate trigger spacer trigger spacer screws base plate screws ground screw ground screw lock washer spout cap 1" spout filter screen (114DAVR) 1¼" spout filter screen (114D-AV, 114D-AV-06ASM) 1" spout (114DAVR) 1¼" spout (114D-AV, 114D-AV-06ASM) 1" spout O-ring (114DAVR) 1¼" spout O-ring(114D-AV, 114D-AV-06ASM) valve stem guide O-ring 1" spout adapter (114DAVR) 1¼" spout adapter (114D-AV, 114D-AV-06ASM) 1½" inlet expander (114D-AV-06ASM)
Replacement Parts
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23A 23B 24A 24B 25A 25B 26 27A 27B 28
Petroleum Replacements
Fuel Nozzles 1250-94 Series Gravity Nozzles Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12
Description body trigger trigger pin valve stem plunger plunger O-ring valve base valve seal valve plate valve spring aluminum cap Buna O-ring cap aluminum spout
Part # --use kit 1250TK use kit 1250TK use kit 1250SK 500-7A2 use kit 1250SK use kit 1250SK use kit 1250SK SPRG-L368 1250-2 O-RING#132 1250-3
Qty 1 1 1 1 1 1 1 1 1 1 1 1
Repair Kits Part # 1250TK
Description Includes Item # trigger, pin 2, 3 plunger, O-rings, valve seal, valve 4, 5, 6, 7, 8, 11 base, valve plate
900 Series Utility Nozzles
Replacement Parts
Petroleum
1250SK
Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10A 10B 10C 10D not illustrated
Description body plunger trigger valve spring cap O-ring holder valve gasket holder button gasket valve seal cap 1" spout 他" spout 1" bent spout 他" bent spout
Part # --use kit 900SK 900TK SPRG-972 112099 use kit 900SK use kit 900SK use kit 900SK 875-3 875-4 234-80-4 875-5 234-80-5
他" FNPT inlet reducer
900RB
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Repair Kits Part # 900TK 900SK
Description Includes Item # trigger 3 plunger assembly, valve assem- 2, 4, 5, 6, 7, bly, cap O-ring 8, 9
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Petroleum Replacements
Fuel Nozzles SWMF125, SWMF150 and SWMF200 Swivels Bill of Materials Item # Description 1 female body 2 male body 3 screw 4 lock washer 5 thrust bearing 6 thrust washer 7 O-ring holder 8 retaining ring 9 front bearing 10 rear bearing 11 O-ring 12 O-ring 13 felt ring 14 support washer 15 support ring
Bill of Materials
SWMF125 & SWMF150 Part # Qty --1 --1 use kit SWMF-RK3 1 use kit SWMF-RK3 1 use kit SWMF-RK3 1 use kit SWMF-RK3 2 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK2 or SWMF-RK3 1 use kit SWMF-RK3 1 use kit SWMF-RK3 1
SWMF150
SWMF200
SWMF125
Repair Kits Part # Description SWMF-RK1 swivel grease nipple kit SWMF-RK2 swivel seal and wear kit
Includes Item # --7, 9, 10, 11, 12,13 3, 4, 5, 6, 7, 8, 9, 10, SWMF-RK3 complete swivel rebuild kit 11, 12, 13, 14, 15 SWMF-RK22 swivel seal and wear kit 3, 4, 10, 11, 12, 13 3, 4, 5, 6, 7, 8, 9, 10, SWMF-RK32 complete rebuild kit 11, 12, 13, 14, 15
Hose Shank and Check Valve Swivels
SWMF200
500AV and 525AV Angle Valves
Check Valve NPT Swivel 1280 – 1¼" MNPT x 1¼" FNPT 1580U - 1½" MNPT x 1½" FNPT 1580R - 1¼" MNPT x 1½" FNPT Hose x MNPT Swivel 1265 – 1¼" MNPT x 1¼" hose shank 1565U - 1½" MNPT x 1½" hose shank 1570 - 1½" MNPT x 1⅜" hose shank
Repair Kit
Repair Kits Part # Description 1200SK replacement seal kit & retaining ring for 1280, 1265 and 1580R 1500SK replacement seal kit & retaining ring for 1565U, 1580U 1570RK replacement seal kit and retaining ring for 1570
Part # 500K
Description replacement stem guide assembly, plunger assembly, O-ring and cotter pin
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Qty 1 1 1 1 1 1 1 2 1 1 1 1 1 3 3
Replacement Parts
Item # Description Part # 1 female body --2 male body --3 front bearing use kit SWMF-RK22 or SWMFRK32 4 O-ring holder use kit SWMF-RK22 or SWMFRK32 5 retaining ring use kit SWMF-RK32 6 support washeruse kit SWMF-RK32 7 support ring use kit SWMF-RK32 8 thrust washer use kit SWMF-RK32 9 thrust bearing use kit SWMF-RK32 10 O-ring use kit SWMF-RK22 or SWMFRK32 11 large O-ring use kit SWMF-RK22 or SWMFRK32 12 rear bearing use kit SWMF-RK22 or SWMFRK32 13 felt ring use kit SWMF-RK22 or SWMFRK32 14 lock washer use kit SWMF-RK32 15 screw use kit SWMF-RK32
Petroleum Replacements
Fuel Nozzles BL Ball Nozzles
Part # BL062 BL062-BSPP BL064 BL064-BSPP BL066 BL066-BSPP BL068 BL068-BSPP BL072 BL072-BSPP
Replacement Parts
Petroleum
Ball Nozzle Model Numbers Description 1¼" NPT inlet x swivel adapter outlet 1¼" BSPP inlet x swivel adapter outlet 1½" NPT inlet x swivel adapter outlet 1½" BSPP inlet x swivel adapter outlet 1¼" NPT inlet x 1¼" spout outlet 1¼" BSPP inlet x 1¼" spout outlet 1½" NPT inlet x 1¼" spout outlet 1½" BSPP inlet x 1¼" spout outlet 1½" NPT inlet x 1½" spout outlet 1½" BSPP inlet x 1½" spout outlet
all inlet connections are female
Repair Kits Part # SWMF-RK1 SWMF-RK2 SWMF-RK3
Description inlet swivel grease nipple kit (optional) inlet swivel seal and wear kit complete inlet swivel rebuild kit
SWMF-RK4
1½” FNPT replacement inlet swivel
SWMF-RK5
1¼" FNPT replacement inlet swivel
SWMF-RK6
1½” BSPP replacement inlet swivel
BL005 BL-RK4 BL-RK10 BL-RK11 BL-RK12 BL-RK13
replacement swivel outlet (BL062, BL064) ball valve shaft seal kit complete ball nozzle seal kit optional check valve 5 PSI spring kit standard check valve 3 PSI cartridge kit replacement trigger kit
Includes Item # not illustrated 26, 28, 29, 30, 31, 32 22, 23, 24, 25, 26, 27, 28, 29, 30 31, 32, 33, 34 20, 21B, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 20, 21A, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 20, 21C, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 43, 44, 45, 46 2, 3, 4, 5 3, 4, 14, 15, 17, 35, 38, 43, 44 39B, 43 36, 37, 38, 39a, 40, 41, 42, 43 6, 7, 8, 9, 10, 11, 12, 13(2)
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Petroleum Replacements
Fuel Nozzles BL Ball Nozzles Bill of Materials Part # --use kit BL-RK4 use kit BL-RK4 or BL-RK10 use kit BL-RK4 or BL-RK10 use kit BL-RK4 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK10 use kit BL-RK10 BL062-2 use kit BL-RK10 111719 110902 use kit SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK5 use kit SWMF-RK4 use kit SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK2, SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK3, SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit SWMF-RK4, SWMF-RK5 or SWMF-RK6 use kit BL-RK12 use kit BL-RK12 use kit BL-RK10 or BL-RK12 use kit BL-RK12 use kit BL-RK11 use kit BL-RK12 use kit BL-RK12 use kit BL005, BL-RK10, BL-RK11 or BL-RK12 use kit BL005, BL-RK10 or BL-RK12 use kit BL005 use kit BL005 use kit BL005 1143A 1125A 341703 BL007
Qty 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 3 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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Description body bronze guide shaft O-ring O-ring shaft lever lever compression spring shaft latch latch screw pin lever plate screw O-ring seal ball ball seat washer wave spring swivel body swivel inlet 1¼" NPT swivel inlet 1½" NPT swivel inlet 1½" BSPP screw lock washer thrust bearing thrust washer O-ring holder retaining ring font bearing rear bearing O-ring O-ring dust seal support washer support ring O-ring poppet stem O-ring compression spring (3 PSI) compression spring (5 PSI) bridge retaining ring washer O-ring O-ring swivel nut swivel adapter spout 1¼" spout 1½" spout adapter 1¼" NPT spout adapter 1½" NPT
Replacement Parts
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21A 21B 21C 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39A 39B 40 41 42 43 44 45 46 47A 47B 48A 48B
Petroleum Replacements
Fuel Nozzles BL Super Ball Nozzles
Replacement Parts
Petroleum
BL918, BL919 & BL920
Repair Kits Part # SWMF-RK1 SWMF-RK22 SWMF-RK32
Description inlet swivel grease nipple kit (optional) inlet swivel seal and wear kit complete inlet swivel rebuild kit
SWMF-RK42
2" FNPT replacement inlet swivel
SWMF-RK52
1½" FNPT replacement inlet swivel
BL-RK42 BL-RK102 BL-RK112 BL-RK122 BL-RK13
ball valve shaft seal kit complete ball nozzle seal kit optional check valve 5 PSI spring kit standard check valve 3 PSI cartridge kit replacement trigger kit
Includes Item # not illustrated 26, 28, 29, 30, 31, 32 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34 20, 21A, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 20, 21B, 22(3), 23(3), 24, 25(2), 26, 27, 28, 29, 30, 31, 32, 33, 34, 35 2, 3, 4, 5 3, 4, 14, 15, 17, 35, 38 35, 39B 35, 36, 37, 38, 39a, 40, 41 6, 7, 8, 9, 10, 11, 12, 13(2)
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 114
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Petroleum Replacements
Fuel Nozzles BL Super Ball Nozzles
Bill of Materials
28 29 30 31 32 33 34 35 36 37 38 39A/B 40 41 47A/47B 48A/48B
retaining ring front bearing rear bearing O-ring O-ring dust seal support washer support ring O-ring poppet stem O-ring compression spring bridge retaining ring spout spout adapter
Part # --use kit BL-RK42 use kit BL-RK42 or BL-RK102 (includes item 35) use kit BL-RK42 or BL-RK102 (includes item 35) use kit BL-RK42 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK13 use kit BL-RK102 use kit BL-RK102 112091 use kit BL-RK102 112092 112090 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK32 (includes items 22,23, 24, 25, 33, 34), SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK22, SWMF-RK32, SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit SWMF-RK42 or SWMF-RK52 use kit BL-RK122 use kit BL-RK122 use kit BL-RK102 (includes item 35) or BL-RK122 use kit BL-RK112 or BL-RK122 use kit BL-RK122 use kit BL-RK122 391137 (2") / 1125A (1½") 341780 (NPT) / 341781 (BSPP)
Qty 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 3 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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Petroleum
27
Description body bronze guide shaft O-ring O-ring shaft lever lever compression spring shaft latch latch screw pin lever plate screw O-ring seal ball ball seat washer wave spring swivel body swivel inlet screw lock washer thrust bearing thrust washer O-ring holder
Replacement Parts
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21A/B 22 23 24 25 26
Overfill Replacements
Fuel Tanker Overfill Detection
Replacement Parts
Overfill
FT208 - 39xP SeriesPlug-n-Play Monitors with Integrated Dual Sockets
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Overfill Replacements
Fuel Tanker Overfill Detection Plug-n-Play Monitors with Integrated Dual Sockets Quantity of Components Per Unit FT208-390PGSO
FT208-390PGST
FT208-390PGSTO
FT208-390PGT
FT208-390PP
FT208-390PPG
FT208-390PPGS
FT208-390PPGSO
FT208-390PPGST
FT208-390PPGSTO
FT208-390PPGT
FT208-391P
FT208-391PG
FT208-391PGS
FT208-391PGST
FT208-391PGT
FT208-391PP
FT208-391PPG
FT208-391PPGS
FT208-391PPGST
FT208-391PPGT
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 n/a n/a
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 4 4 4 1 1 1 1
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 4 4 4 1 1 1 1
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 n/a n/a
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 3 4 4 1 1 n/a n/a
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 3 4 4 1 1 1 1
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 n/a n/a
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 4 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 n/a n/a
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1
16 2 2 2 2 2 2 1 1 3 4 4 n/a 1 1 1
n/a 1
1
1
1
1
1
1
1
1
1
2 1 1 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1
2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1
2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 1 1
2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 1 1
2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 n/a 1 2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1
2 1 1 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1
2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1
1 n/a 1 2 1 1 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1
2 1 1 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1
2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1
1 2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1
1 n/a 1 2 1 1 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1
2 2 n/a 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1
2 2 n/a 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1
2 2 n/a 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 1 1
2 2 n/a 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 1 1
1 n/a 1 2 2 n/a 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 1 1
2 2 n/a 16 n/a n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1
2 2 n/a 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1
2 2 n/a 16 1 n/a 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1
2 2 n/a 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 1 1 n/a 2 1
2 2 n/a 16 1 1 1 1 24 8 2 1 1 16 4 1 1 1 1 1 1 1 1 1 n/a n/a n/a 2 1
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
1 1
1 n/a n/a n/a n/a 1 1 n/a n/a n/a n/a 1
1 1
1 n/a n/a n/a n/a 1 1 n/a n/a n/a n/a 1
1 1
1 n/a n/a 1 1 n/a n/a 1
1 1
1 n/a n/a 1 1 n/a n/a 1
Repair Kits Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068
Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact assembly for FT390/393 Optic 6 pin replacement contact assembly for FT390/393 Thermistor 10 pin replacement nose ring contact assembly, Thermistor 4J slot, 10 pin replacement nose ring contact assembly, Optic 3J slot, 6 pin replacement contact block attachment screws and washers (4 each)
Includes Item # 2, 3, 5, 6, 9 2, 3, 5, 6, 8 1, 7, 18, 21 1, 7, 18, 21 1, 7, 18, 19, 21 1, 7, 18, 20, 21 26, 27
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Overfill
48 49
stainless steel screw 10086 aluminum name plate - socket washer use kit FT320 or FT321 aluminum washer 2.500 x .0625 use kit FT320 or FT321 stainless steel spacer 10089 aluminum rivet .1875 use kit FT320 or FT321 stainless steel cable - socket 8" use kit FT320 or FT321 stainless steel screw - contact block 10094 vinyl dust cap - thermistor (green) use kit FT321 vinyl dust cap - optic (blue) use kit FT320 polypropylene pipe plug 10103 stainless steel screw 10110 stainless steel lock washer 10111 polyamide strain relief 10139 reset switch assy 10200A stainless steel ground bolt 10223 nut - ground bolt 1/2"-13 stainless steel 10224 stainless steel lock washer internal 10225 tooth plastic contact block - socket short 10254 stainless steel ring 4 J slots 10366SS-001 (was FT9044) stainless steel ring 3 J slots 10366SS-002 (was FT9043) stainless steel socket pin - short 10368SS (was FT9061) stainless steel bracket - ground bolt 10370SS T.I.M. module 10372 aluminum name plate - thermistor 10373AL aluminum name plate - optic 10374AL stainless steel lock washer 10375SS stainless steel screw 10376SS stainless steel washer 10382SS neoprene gasket 10432NP (was FT9045) acrylic bezel 10433PL stainless steel screw 10436SS stainless steel screw - sems 10437SS chrome mylar label 10438A programming board assembly 10459 (was FT9035) potted OBM 10465 fuse holder assembly 10596PLAC cork gasket - lid 10597CK aluminum faceplate 10598AL aluminum frame 10599AL aluminum housing 10600AL glass fuse .5 amp 10601 brass pressure switch 10602BR brass dot air brake swivel fitting 10603BR power wire Plug-N-Play 10612 OBM plug elbow assy (Plug-n-Play) 10616PLBN aluminum label - ground bolt 10621AL plastic black button insert BLACK BUTTON INSERT jumper cross connector 10196 acetal plug 10606AC-002
Replacement Parts
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Part #
FT208-390PGS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Description
FT208-390PG
Item #
FT208-390P
Bill of Materials
Overfill Replacements
Fuel Tanker Overfill Detection FT 208P Series Plug-n-Play Stand Alone Monitors
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Replacement Parts
Overfill
Bill of Materials Description polypropylene pipe plug polyamide strain relief jumper - cross connector reset switch assembly plastic fuse holder brass/glass fuse - 1/2 amp stainless steel lock washer aluminum box neoprene gasket acrylic bezel aluminum frame aluminum standoff (old style boxes) stainless steel screw stainless steel screw - stems chrome mylar label programming board assembly potted OBM OBM plug elbow assy (Plug-n-Play) power cable
Part # 10103 10139 10196 10200A 10356 10358 (was FT9039) 10375SS 10430AL 10432NP (was FT9045) 10433PL 10434AL 10435AL 10436SS 10437SS 10438A 10459 (was FT9035) 10465 10616PLBN 10639
FT208P 6 1 1 1 1 1 12 1 1 1 1 4 12 4 1 1 1 1 1
FT208PP 4 1 1 1 1 1 12 1 1 1 1 4 12 4 1 1 1 3 1
FT208PPC 3 2 1 1 1 1 12 1 1 1 1 n/a 12 4 1 1 1 3 n/a
Repair Kits Part # FT9036 FT9040
Description replacement lid, bezel, screws & lockwashers replacement checkmate housing with lid
Includes Item # 7, 9, 10, 11, 13 1, 7-14
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 118
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Overfill Replacements
Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT300P & FT301P
Part # FT320 FT321 FT310 FT310SS FT311 FT311SS FT9008 FT9009 FT9013 FT9020 FT9034 FT9046 FT9068
Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly face plate assembly - API optic ALH wear ring 6 pin 3 J Slots (US) face plate assembly - API optic SS GFL wear ring 6 pin 3 J Slots (US) face plate assembly - API Thermistor ALH wear ring 8 pin 4 J Slots (US) face plate assembly - API Thermistor SS GFL wear ring 8 pin 4 J Slots (US) replacement contact block for FT300 Optic replacement contact block for FT301 Thermistor replacement faceplate 4 J slot (without contact block or hardware) replacement socket pin, screw & crimp lug replacement 3 J slot (without contact block and hardware) replacement socket sontact pins and screws replacement contact block attachment screws and washers (4 each)
Includes Item # 6, 7, 9, 10, 14B 6, 7, 9, 10, 14A 2 - 16, 18 - 22 2 - 16, 18 - 22 2 - 22 2 - 22 2, 3, 5, 13 2, 3, 5, 13 4, 15B, 18A, 19-21 3, 5 4, 15A, 18B, 19-21 3, 5 19, 20
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Overfill
Replacement Parts
Repair Kits
Overfill Replacements
Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT300P & FT301P Bill of Materials Item # 1 2 3 4 5 6 7
aluminum washer 2.500 x .0625
8 9
stainless steel spacer aluminum rivet .1875
10
stainless steel cable - socket 8" stainless steel lock washer stainless steel screw stainless steel screw - contact block vinyl dust cap - thermistor (green) vinyl dust cap - optic (blue) aluminum name plate - FT300 aluminum name plate - FT301 assembly hardware nylon clamp assembly ALH wear ring - 4 J slots ALH wear ring - 3 J slots stainless steel wear ring - 4 J slots stainless steel wear ring - 3 J slots stainless steel lock washer stainless steel screw aluminum socket plate plastic black button insert wiring harness (Plug-n-Play) 20 ft. plastic clip
Part # FT300P FT301P 10031 (was FT9007) 1 1 10036PL 1 1 10037 6 8 10038 (was FT9032) 1 1 10086 6 8 Use cap kit FT320 or 1 1 FT321 Use cap kit FT320 or 1 1 FT321 10089 1 1 Use cap kit FT320 or 1 1 FT321 Use cap kit FT320 or 1 1 FT321 10092 2 2 10093 2 2 10094 1 1 Use cap kit FT321 n/a 1 Use cap kit FT320 1 n/a 10099 1 n/a 10100 n/a 1 10106 1 1 10264 n/a 1 10366HC-001 (was FT9042) n/a 1 10366HC-002 (was FT9041) 1 n/a 10366SS-001 (was FT9044) n/a n/a 10366SS-002 (was FT9043) n/a n/a 10375SS 4 4 10376SS 4 4 10431AL 1 1 BLACK BUTTON INSERT 6 6 10387P-20 1 1 10605PL 1 1
FT310 FT310SS FT311 FT311SS n/a n/a n/a n/a 1 1 1 1 6 6 8 8 1 1 1 1 6 6 8 8 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2 2 1 n/a 1 1 n/a 1 n/a n/a 1 n/a n/a 4 4 1 6 n/a n/a
2 2 1 n/a 1 1 n/a 1 n/a n/a n/a n/a 1 4 4 1 6 n/a n/a
2 2 1 1 n/a n/a 1 1 1 1 n/a n/a n/a 4 4 1 6 n/a n/a
2 2 1 1 n/a n/a 1 1 1 n/a n/a 1 n/a 4 4 1 6 n/a n/a
Replacement Parts
11 12 13 14A 14B 15A 15B 16 17 18A 18B 18C 18D 19 20 21 22 23 24
Overfill
Description aluminum housing plastic contact block stainless steel socket pin neoprene gasket stainless steel screw aluminum name plate - socket washer
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Overfill Replacements
Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT306P
Repair Kits
2
8 9 10 11 12 13 14 15
10031 (was FT9007) neoprene gasket 10038 (was FT9032) stainless steel lock washer 10092 stainless steel screw 10093 wire, assembly, socket 10095 polypropylene pipe plug 10103 J560 type socket 10119 (was FT9029) aluminum face plate 10120 neoprene gasket 10121 aluminum name plate - optic 10235 terminal pin 10123 stainless steel carriage bolt 10507SS stainless steel nut 10508SS wiring harness (Plug-n-Play) 20 ft. 10387P-20 plastic clip 10605PL
1
n/a
1
1
4 2 1 2
4 2 1 2
1
1
1 1 1 7 2 2 1 1
1 1 1 7 2 2 n/a n/a
Description
FT316 face plate assembly- Optic J560 socket
Includes Item # 2 - 13
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121
Overfill
3 4 5 6 7
aluminum housing
Part #
Part #
Replacement Parts
1
Description
FT208PPC
Item #
FT208P
Bill of Materials
Overfill Replacements
Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT390PG-20
Replacement Parts
Overfill
Bill of Materials
Repair Kits Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068
Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact block assembly for FT390/FT393 Optic 6 pin replacement contact block assembly for FT390/FT393 Thermistor 10 pin replacement nose ring,contact assembly, Thermistor 4J slot, 10 pin replacement nose ring,contact assembly, Optic 3J slot, 6 pin replacement contact block attachement screws and washers (4 each)
Includes Item # 2, 3, 5, 6, 9 2, 3, 5, 6, 8 1,7, 17, 23, 24 1,7, 17, 23, 24 1, 7, 17, 20, 23, 24 1, 7, 17, 21, 23, 24
Item # Description 1 stainless steel screw aluminum name plate - socket 2 washer 3 aluminum washer 2.500 x .0625 4 stainless steel spacer 5 aluminum rivet .1875 6 stainless steel cable - socket 8" stainless steel screw - contact 7 block 8 vinyl dust cap - green 9 vinyl dust cap - blue 10 polypropylene pipe plug 11 steel screw - plug 12 stainless steel screw stainless steel lock washer 13 1/4" 14 stainless steel ground bolt stainless steel nut - ground 15 bolt 1/2"-13 stainless steel lock washer 16 internal tooth plastic contact block - socket 17 short 18 aluminum box - dual socket aluminum faceplate - dual 19 socket stainless steel socket 20 thermistor 21 stainless steel socket - optic 22 cork gasket - lid stainless steel socket pin 23 short 24 vinyl label - socket contact stainless steel bracket 25 ground bolt aluminum name plate 26 thermistor 27 aluminum name plate - optic 28 stainless steel lock washer 29 stainless steel screw 30 stainless steel screw 31 stainless steel washer 32 wiring harness (Plug-n-Play) 20 ft. 33 plastic clip 34 aluminum label - ground bolt 35
plastic black button insert
Part # 10086
Qty 16
use kit FT320 or FT321
2
use kit FT320 or FT321 10089 use kit FT320 or FT321 use kit FT320 or FT321
2 2 2 2
10094
2
use kit FT321 use kit FT320 10103 10105 10110
1 1 2 3 6
10111
7
10223
1
10224
1
10225
1
10254
2
10364AL-001
1
10365AL
1
10366SS-001
1
10366SS-002 10367CK 10368SS (was FT9061) 10369VY
1 1 16 2
10370SS
1
10373AL
1
10374AL 10375SS 10376SS 10377SS 10382SS 10387P-20 10605PL 10621AL BLACK BUTTON INSERT
1 8 8 1 2 1 1 1 6
28, 29
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 122
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Overfill Replacements
Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT394P & FT395P Series
Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068
Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact block assembly for FT390/FT393 Optic 6 pin replacement contact block assembly for FT390/FT393 Thermistor 10 pin replacement nose ring contact assembly, Thermistor 4J slot, 10 pin replacement nose ring contact assembly, Optic 3J slot, 6 pin replacement contact block attachement screws and washers (4 each)
Includes Item # 2, 3, 5, 6, 10 2, 3, 5, 6, 9 1,8, 21, 24, 25 1,8, 21, 24, 25 1, 8, 21, 22, 24, 25 1,8, 21, 23, 24, 25 29, 30
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Overfill
Replacement Parts
Repair Kits
Overfill Replacements
Fuel Tanker Overfill Detection Plug-n-Play Stand Alone Sockets FT394P & FT395P Series
Replacement Parts
Overfill
Bill of Materials Item # Description Part # FT394P FT394VP FT394PG FT394VPG FT395PG-20 1 stainless steel screw 10086 16 16 16 16 16 2 aluminum name plate - socket washer 10087 2 2 2 2 2 3 aluminum washer 2.500 x .0625 use kit FT320 or FT321 2 2 2 2 2 4 stainless steel spacer use kit FT320 or FT321 2 2 2 2 2 5 aluminum rivet .1875 use kit FT320 or FT321 2 2 2 2 2 6 stainless steel cable - socket 8" use kit FT320 or FT321 2 2 2 2 2 7 stainless steel lock washer 10092 2 2 2 2 2 8 stainless steel screw - contact block 10094 2 2 2 2 2 9 vinyl dust cap - thermistor (green) use kit FT321 1 1 1 1 1 10 vinyl dust cap - optic (blue) use kit FT320 1 1 1 1 1 11 polypropylene pipe plug 10103 2 2 2 2 2 12 steel screw - plug 10105 4 4 4 4 4 13 stainless steel screw 10110 8 8 8 8 8 14 stainless steel lock washer - 1/4" 10111 9 9 9 9 9 15 J560 socket 10119 (was FT9029) 1 1 1 1 1 16 neoprene gasket, float socket 10121 2 2 2 2 2 17 polyamide strain relief 10139 1 1 1 1 1 18 stainless steel ground bolt 10223 n/a n/a 1 1 n/a 19 stainless steel nut - ground bolt 1/2"- 1310224 n/a n/a 1 1 n/a 20 stainless steel lock washer 10225 n/a n/a 1 1 n/a internal tooth 21 plastic contact block - socket short 10254 2 2 2 2 2 22 stainless steel wear ring - 4 J Slot 10366SS-001 (was FT9044) 1 1 1 1 2 23 stainless steel wear ring - 3 J Slot 10366SS-002 (was FT9043) 1 1 1 1 n/a 24 stainless steel socket pin - short 10368SS (was FT9061) 16 16 16 16 16 25 vinyl label - socket contact 10369VY 2 2 2 2 2 26 stainless steel bracket - ground bolt 10370SS 1 1 1 1 1 27 aluminum name plate - thermistor 10373AL 1 1 1 1 1 28 aluminum name plate - optic 10374AL 1 1 1 1 1 29 stainless steel lock washer 10375SS 8 8 8 8 8 30 stainless steel screw 10376SS 8 8 8 8 8 31 stainless steel screw 10377SS 1 1 1 1 1 32 stainless steel washer 10382SS 2 2 2 2 2 33 stainless steel nut 10508SS 2 2 2 2 2 34 aluminum box - 3 socket 10525AL 1 1 1 1 1 35 aluminum faceplate - three socket 10526AL 1 1 1 1 1 36 cork gasket - lid 10527CK 1 1 1 1 1 37 acetal spacer 10529AC 1 1 1 1 1 38 stainless steel carriage bolt 10530SS 2 2 2 2 2 39 aluminum name plate - optic (blue) 10558AL 1 1 1 1 1 40 aluminum label - ground bolt 10621AL n/a n/a 1 1 n/a 41 plastic black button insert BLACK BUTTON INSERT 6 6 6 6 6 42 wiring harness (Plug-n-Play) 20 ft. 10387P-20 1 1 1 1 1 43 plastic clip 10605PL 1 1 1 1 1
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 124
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Overfill Replacements
Fuel Tanker Overfill Detection Plug-n-Play Sensors FT151P Series, Overfill Sensor Housings
Bill of Materials Description Plug-n-Play probe stainless steel screw stainless steel lock washer - 1/4" Viton速 O-ring Buna O-ring steel locknut aluminum sensor housing aluminum sensor housing cap mylar label stainless steel screw with nylon insert Buna-N O-ring cord grip assembly rubber bushing Buna-N gasket
Qty 1 2 2 1 1 1 1 1 1 1 1 1 1 1
Repair Kits Part # FT150P FT150-12P FT150-18P FT9000P FT9001 FT9011
Description Replacement Plug-n-Play overfill detection probe. - 7" Replacement Plug-n-Play overfill detection probe. - 12" Replacement Plug-n-Play overfill detection probe. - 18" Complete replacement Plug-n-Play sensor housing (without probe) Sensor housing gasket & O-ring kit Sensor housing cap with screws & lock washers
Includes Item # 1 1 1 2-14 5, 6, 7, 13 2, 3, 8
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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Overfill
Part # See repair kits 10110 10111 10125 (was FT9027) 10126 (was FT9049) 10128 (was FT9012) 10183-P&P 10185 10204 10212 10213 10248 10638 250-G-BU (was FT9026)
Replacement Parts
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Overfill Replacements
Fuel Tanker Overfill Detection Plug-n-Play Sensors FT152P Retain Sensor Housings
Replacement Parts
Overfill
Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11
Description polypropylene pipe plug aluminum retain sensor lid mylar label - retain sensor aluminum threaded collar stainless steel lock washer stainless steel screw nylon retain sensor housing aluminum back-up plate stainless steel screw aluminum cord grip assembly rubber bushing
Part # 10103 10134 10343 10347 (was FT9050) 10375SS 10376SS 10471NY-P&P 10476AL 10477SS 10248 10638
Qty 2 1 1 1 4 4 1 1 4 1 1
Repair Kits Part # FT9068
Description replacement contact block attachment screws and washers (4 each)
Includes Item # 5,6
Note: Probe is not replaceable, if probe needs replacing a complete FT152P needs to be ordered.
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 126
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Overfill Replacements
Fuel Tanker Overfill Detection FT101, FT151 & FT202 Series Overfill Sensor Housings Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13
Description polypropylene pipe plug probe stainless steel screw stainless steel lock washer - 1/4" Viton速 O-ring Buna O-ring
Part # Qty 10103 1 see repair kits 1 10110 2 10111 2 10125 (was FT9027) 1 10126 (was FT9049) 1 250-G-BU Buna-n gasket 1 (was FT9026) steel lock nut 10128 (was FT9012) 1 aluminum sensor housing 10183 (was FT9033) 1 aluminum sensor housing cap 10185 1 mylar label - overfill sensor 10203 1 stainless steel screw with nylon insert 10212 1 Buna-N O-ring 10213 1
Repair Kits Part # FT100 FT100-12 FT100-18 FT150 FT150-12 FT150-18 FT201 FT201-12
FT9000 FT9002 FT9011
2 2 2 2 2 2 2 2 2 1, 3 -13 5-7, 13 1, 3-8, 12, 13 3, 4, 10
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Overfill
FT9001
Replacement 5 wire overfill detection probe. -7" Replacement 5 wire overfill detection probe. -12" Replacement 5 wire overfill detection probe. -18" Replacement black & white 2 wire overfill detection probe. - 7" Replacement black & white 2 wire overfill detection probe. - 12" Replacement black & white 2 wire overfill detection probe. - 18" Replacement red & black 2 wire overfill detection probe. - 7" Replacement red & black 2 wire overfill detection probe. - 12" Replacement red & black 2 wire overfill detection probe. - 18" Complete replacement sensor housing (without probe) Sensor housing gasket & O-ring kit Sensor housing gasket, O-ring & hardware kit Sensor housing cap with screws & lock washers
Includes Item #
Replacement Parts
FT201-18
Description
Overfill Replacements
Fuel Tanker Overfill Detection FT152 & FT206 Retain Sensor Housings Bill of Materials Item # Description 1 polypropylene pipe plug 2 aluminum retain sensor lid 3 mylar label - retain sensor 4
aluminum threaded collar
5 6 7 8 9
stainless steel lockwasher stainless steel screw nylon retain sensor housing aluminum back-up plate stainless steel screw
Part # 10103 10134 10343 10347 (was FT9050) 10375SS 10376SS 10471NY 10476AL 10477SS
Qty 2 1 1 1 4 4 1 1 4
Repair Kits Part # FT9055 FT9068
Description replacement hardware kit replacement contact block attachment screws and washers (4 each)
Includes Item # 2, 3 5, 6
Note: probe is not replaceable.
FT191S Overfill Sensor Housing Bill of Materials
Replacement Parts
Overfill
Item # 1 2 3 4 5 6
Description 3" stainless steel NPSM housing aluminum housing lid Buna-N O-ring stainless steel screw stainless steel lock washer PTFE gasket
Part # 10540SS 10541AL 10542BN 10554SS 40099SS 40190TF
Qty 1 1 1 4 4 1
Stainless Steel Probes Part #
Description 5 wire overfill detection, 316 stainless steel probe FT100S only 7" black & white 2 wire overfill detection, 316 stainless FT150S steel probe only 7"
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 128
800.355.1991
Dixon Bayco 2013
Overfill Replacements
Fuel Tanker Overfill Detection FT102/FT103 5 Wire, API Optic On-Board Monitor
Bill of Materials Part # 10077 10079 10086 10103 10110 10111 10131 (was FT9053) 10136 10142 (was FT9005) 10207 10356 10357 (was FT9039) 10470AL
FT102 1 n/a 4 n/a 6 6 1 n/a 1 5 1 1 1
FT103 1 1 4 5 6 6 1 1 1 5 1 1 1
Repair Kits Part # FT9003 FT9004 FT9030
Description replacement monitor housing replacement monitor hardware kit replacement fuse holder with 1/4 amp fuse
Includes Item # 3-10, 13 5, 6, 7, 9, 13 11, 12
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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129
Overfill
Description 5 wire onboard monitor assembly chrome mylar label stainless steel screw polypropylene pipe plug stainless steel screw stainless steel lockwasher - 1/4" neoprene gasket aluminum onboard monitor housing acrylic bezel PVC L.E.D. cover plastic fuse holder brass/glass fuse - 1/4 amp aluminum frame lid
Replacement Parts
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13
Overfill Replacements
Fuel Tanker Overfill Detection FT203/FT204 Series R/OM Type Red & Black 2 Wire, Onboard Monitor
Replacement Parts
Overfill
Bill of Materials Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Description chrome mylar label stainless steel screw polypropylene pipe plug stainless steel screw stainless steel lock washer - 1/4" neoprene gasket aluminum onboard monitor housing acrylic bezel jumper - cross connector reset switch assembly plastic fuse holder brass/glass fuse - 1/2 amp programming board assembly OBM assy potted aluminum frame lid bezel for Civacon 3250 & 3252 boxes neoprene gasket for 10520PL
Part # 10078 10086 10103 10110 10111 10131 (was FT9053) 10136 10143 (was FT9006) 10196 10200A 10356 10358 (was FT9039) 10459 (was FT9035) 10460 10470AL (was FT9054) 10520PL 10521NP (was FT9065)
FT203P n/a 4 n/a 6 6 1 n/a 1 1 n/a 1 1 1 1 1 n/a n/a
FT203SPEC n/a 4 n/a 8 8 n/a n/a n/a 1 n/a 1 1 1 1 n/a 1 1
FT204P 1 4 3 6 6 1 1 1 1 1 1 1 1 1 1 n/a n/a
Repair Kits Part # FT9003 FT9004 FT9031 FT9059 FT9064
Description replacement monitor housing replacement monitor hardware kit replacement fuse holder with 1/2 amp fuse replacement faceplate and bezel for FT204P replacement gasket adn bezel for FT203 SPEC
Includes Item # 2-8, 15 4-6, 8, 15 11, 12 4, 5, 6, 8, 15 16, 17
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 130
800.355.1991
Dixon Bayco 2013
Overfill Replacements
Fuel Tanker Overfill Detection FT207/FT208 Series Checkmate Black & White 2 Wire, Programmable Onboard Monitor
Bill of Materials Part # 10103 10196 10200A 10356 10358 (was FT9039) 10375SS 10430AL 10432NP (was FT9045) 10433PL (was FT9036) 10434AL 10435AL 10436SS 10437SS 10438A 10459 (was FT9035) 10465
FT207 n/a 1 n/a 1 1 12 n/a 1 1 1 n/a 12 4 n/a 1 1
FT208 5 1 1 1 5 12 1 1 1 1 4 12 4 1 1 1
Repair Kits Part # FT9031 FT9036 FT9040
Description replacement fuse holder with 1/2 amp fuse replacement lid, bezel, screws & lockwashers replacement Checkmate housing with lid
Includes Item # 11, 12 6, 8, 9, 10, 12 1, 6-13
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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Overfill
Description polypropylene pipe plug jumper - cross connector reset switch assembly plastic fuse holder brass/glass fuse - 1/2 amp stainless steel lock washer aluminum box neoprene gasket acrylic bezel aluminum frame aluminum standoff (Only used in older units) stainless steel screw stainless steel screw - stems chrome mylar label programming board assembly potted OBM
Replacement Parts
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Overfill Replacements
Fuel Tanker Overfill Detection Single J560 Sockets
FT312
FT315
FT316
aluminum housing neoprene gasket stainless steel lock washer stainless steel screw wire, assembly, socket polypropylene pipe plug J560 type socket aluminum face plate neoprene gasket aluminum name plate - float aluminum name plate - optic aluminum name plate - thermistor terminal pin stainless steel carriage bolt stainless steel nut nylon clamp assembly
Part #
FT306
1 2 3 4 5 6 7 8 9 10A 10B 10C 11 12 13 14
Description
FT305
Replacement Parts
Overfill
Item #
FT302
Bill of Materials
10031 (was FT9007) 10038 (was FT9032) 10092 10093 10095 10103 10119 (was FT9029) 10120 10121 10122 10235 10244 10123 10507SS 10508SS 10264
1 1 4 2 1 2 1 1 1 1 n/a n/a 7 2 2 n/a
1 1 4 2 1 2 1 1 1 n/a n/a 1 7 2 2 1
1 1 4 2 1 2 1 1 1 n/a 1 n/a 7 2 2 n/a
n/a 1 4 2 1 2 1 1 1 n/a n/a n/a 7 2 2 n/a
n/a 1 4 2 1 2 1 1 1 n/a 1 n/a 7 2 2 1
n/a 1 4 2 1 2 1 1 1 n/a 1 n/a 7 2 2 n/a
Repair Kits Part # FT312 FT315 FT316
Description face plate assembly- API float J560 socket face plate assembly- Thermistor J560 socket face plate assembly- Optic J560 socket
Includes Item # 2 - 14 2 - 14 2 - 14
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 132
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Dixon Bayco 2013
Overfill Replacements
Fuel Tanker Overfill Detection FT30x Series Single J Slot Sockets
Dixon Bayco 2013
800.355.1991
133
Overfill
Replacement Parts
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu
Overfill Replacements
Fuel Tanker Overfill Detection
1 2 3 4 5 6 7 8 9 10 11 12 13 14A 14B 15A 15B 15C 15D 15E 16 17 18A
Description aluminum housing plastic contact block stainless steel socket pin neoprene gasket stainless steel screw
10031 (was FT9007) 10036PL 10037 10038 (was FT9032) 10086 Use cap kit aluminum name plate - socket washer FT320 or FT321 Use cap kit aluminum washer 2.500 x .0625 FT320 or FT321 stainless steel spacer 10089 Use cap kit aluminum rivet .1875 FT320 or FT321 Use cap kit stainless steel cable - socket 8" FT320 or FT321 stainless steel lock washer 10092 stainless steel screw 10093 stainless steel screw - contact block 10094 vinyl dust cap - thermistor (green) Use cap kit FT321 vinyl dust cap - optic (blue) Use cap kit FT320 aluminum name plate - FT300 10099 aluminum name plate - FT301 10100 aluminum name plate - FT303 10228 aluminum name plate - FT304 10101 aluminum name plate - FT307 10283 assembly hardware 10106 nylon clamp assembly 10264 10366HC-001 ALH wear ring - 4 J slots (was FT9042)
18B ALH wear ring - 3 J slots 18C stainless steel wear ring - 4 J slots
Replacement Parts
18D stainless steel wear ring - 3 J slots
Overfill
Part #
19 20 21
stainless steel lock washer stainless steel screw aluminum socket plate
22
plastic black button insert
10366HC-002
1 1 6 1 6
1 1 6 1 6
1 1 8 1 8
1 1 8 1 8
1 1 6 1 6
1 1 6 1 6
1 1 10 1 10
1 1 10 1 10
1 1 6 1 6
1 1 6 1 6
FT317SS
Item #
FT300 FT300SS FT301 FT301SS FT303 FT303SS FT304 FT304SS FT307 FT307SS FT310 FT310SS FT311 FT311SS FT313 FT313SS FT314 FT314SS FT317
FT30x Series Single J Slot Sockets
Bill of Materials
n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 1 1 1 1 1 1 1 1 1 1 6 6 8 8 6 6 10 10 6 6 1 1 1 1 1 1 1 1 1 1 6 6 8 8 6 6 10 10 6 6
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 n/a 1 1 n/a n/a n/a n/a 1 n/a
2 2 1 n/a 1 1 n/a n/a n/a n/a 1 n/a
2 2 1 1 n/a n/a 1 n/a n/a n/a 1 1
2 2 1 1 n/a n/a 1 n/a n/a n/a 1 1
2 2 1 n/a 1 n/a n/a 1 n/a n/a 1 n/a
2 2 1 n/a 1 n/a n/a 1 n/a n/a 1 n/a
2 2 1 1 n/a n/a n/a n/a 1 n/a 1 1
2 2 1 1 n/a n/a n/a n/a 1 n/a 1 1
2 2 1 n/a 1 n/a n/a n/a n/a 1 1 n/a
2 2 1 n/a 1 n/a n/a n/a n/a 1 1 n/a
2 2 1 n/a 1 1 n/a n/a n/a n/a 1 n/a
2 2 1 n/a 1 1 n/a n/a n/a n/a 1 n/a
2 2 1 1 n/a n/a 1 n/a n/a n/a 1 1
2 2 1 1 n/a n/a 1 n/a n/a n/a 1 1
2 2 1 n/a 1 n/a n/a 1 n/a n/a 1 n/a
2 2 1 n/a 1 n/a n/a 1 n/a n/a 1 n/a
2 2 1 1 n/a n/a n/a n/a 1 n/a 1 1
2 2 1 1 n/a n/a n/a n/a 1 n/a 1 1
2 2 1 n/a 1 n/a n/a n/a n/a 1 1 n/a
2 2 1 n/a 1 n/a n/a n/a n/a 1 1 n/a
n/a n/a 1 n/a 1 n/a 1 n/a 1 n/a n/a n/a 1 n/a 1 n/a 1 n/a 1 n/a 1 n/a n/a n/a n/a n/a n/a n/a n/a n/a 1 n/a n/a n/a n/a n/a n/a n/a n/a n/a
(was FT9041)
10366SS-001
n/a n/a n/a 1 n/a 1 n/a 1 n/a 1 n/a n/a n/a 1 n/a 1 n/a 1 n/a 1
(was FT9043)
10366SS-002
n/a 1 n/a n/a n/a n/a n/a n/a n/a n/a n/a 1 n/a n/a n/a n/a n/a n/a n/a n/a
(was FT9044)
10375SS 10376SS 10431AL BLACK BUTTON INSERT
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Repair Kits Part # FT320 FT321 FT310 FT310SS FT311 FT311SS FT313 FT313SS FT314 FT314SS FT317 FT317SS FT9008 FT9009 FT9010 FT9013 FT9020 FT9034 FT9046 FT9068 134
Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly face plate assembly - API optic ALH wear ring 6 pin 3 J Slots (US) face plate assembly - API optic SS GFL wear ring 6 pin 3 J Slots (US) face plate assembly - API Thermistor ALH wear ring 8 pin 4 J Slots (US) face plate assembly - API Thermistor SS GFL wear ring 8 pin 4 J Slots (US) face plate assembly - optic ALH wear ring 6 pin 4 J Slots (US) face plate assembly - optic SS GFL wear ring 6 pin 4 J Slots (US) face plate assembly - Thermistor ALH wear ring 10 pin 4 J Slots (Canada) face plate assembly - Thermistor SS GFL wear ring 10 pin 4 J Slots (Canada) face plate assembly - optic ALH wear ring 6 pin 4 J Slots (Canada) face plate assembly - optic SS GFL wear ring 6 pin 4 J Slots (Canada) replacement contact block for FT300 Optic replacement contact block for FT301 Thermistor replacement contact block for FT304 10 pin Thermistor replacement faceplate 4 J slot (no contact block or hardware) replacement socket pin, screw & crimp lug replacement faceplate 3 J slot, (without contact block and hardware) replacement socket contact pins, and screws replacement contact block attachement screws and washers (4 each) 800.355.1991
Includes Item # 6, 7, 9, 10, 14B 6, 7, 9, 10, 14A 2 - 16, 18 - 22 2 - 16, 18 - 22 2 - 22 2 - 22 2 - 16, 18 - 22 2 - 16, 18 - 22 2 - 22 2 - 22 2 - 16, 18 - 22 2 - 16, 18 - 22 2, 3, 5,13 2, 3, 5,13 2, 3, 5,13 4,15B,18A,1921 3, 5 4, 15A,18B, 1921 3, 5 19, 20 Dixon Bayco 2013
Overfill Replacements
Fuel Tanker Overfill Detection FT390/FT391 Series EZ-Cept Double Sockets
Dixon Bayco 2013
800.355.1991
135
Overfill
Replacement Parts
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu
Overfill Replacements
Fuel Tanker Overfill Detection
FT390G-20
FT390-20
16 2 2 2 2 2 2 1 1 2 3 6 6 1 n/a n/a n/a 2 1 1 1 1 1 16 2 1 n/a 1 1 8 8 2 n/a 6 n/a 1 1
16 16 16 16 16 16 16 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 1 1 1 1 1 1 1 1 1 n/a n/a 1 n/a n/a 1 1 n/a n/a 1 n/a n/a 1 1 n/a n/a 1 n/a n/a 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 n/a n/a 1 1 1 1 1 2 2 1 1 1 1 1 1 1 16 16 16 16 16 16 16 2 2 2 2 2 2 2 1 1 1 1 1 1 1 n/a 1 1 n/a n/a n/a n/a 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 8 8 8 8 8 8 8 8 8 8 2 2 2 2 2 2 2 1 1 n/a n/a 1 n/a n/a 6 6 6 6 6 6 6 n/a 1 1 n/a n/a n/a n/a 1 n/a n/a 1 1 1 1 1 1 1 1 1 1 1
20 ft cable, factory wired to sockets
10387-20
n/a n/a n/a n/a n/a
1
1
FT391V
16 2 2 2 2 2 2 1 1 2 3 6 6 1 n/a n/a n/a 2 1 1 1 1 1 16 2 1 n/a 1 1 8 8 2 n/a 6 n/a 1 1
Part #
FT391
10086 use kit FT320 or FT321 use kit FT320 or FT321 10089 use kit FT320 or FT321 use kit FT320 or FT321 10094 use kit FT321 use kit FT320 10103 10105 10110 10111 10139 10223 10224 10225 10254 10364AL-001 10365AL 10366SS-002 10366SS-001 10367CK 10368SS (was FT9061) 10369VY 10370SS 10372 10373AL 10374AL 10375SS 10376SS 10382SS 10621AL BLACK BUTTON INSERT 10110 10377SS 10111
Description
FT390T
FT390G
Replacement Parts
Overfill
FT390GT
FT390V
stainless steel screw aluminum name plate - socket washer aluminum washer 2.500 x .0625 stainless steel spacer aluminum rivet .1875 stainless steel cable - socket 8" stainless steel screw - contact block vinyl dust cap - thermistor (green) vinyl dust cap - optic (blue) polypropylene pipe plug steel screw - plug stainless steel screw stainless steel lock washer - 1/4" polyamide strain relief stainless steel ground bolt stainless steel nut - ground bolt 1/2"-13 stainless steel lock washer internal tooth plastic contact block - socket short aluminum box - dual socket aluminum faceplate - dual socket stainless steel wear ring - 3 J Slot stainless steel wear ring - 3 J Slot stainless steel wear ring - 4 J Slot stainless steel socket pin - short vinyl label - socket contact stainless steel bracket - ground bolt T.I.M. Module aluminum name plate - thermistor aluminum name plate - optic stainless steel lock washer stainless steel screw stainless steel washer ground bolt label plastic black button insert stainless steel screw stainless steel screw stainless steel lock washer - 1/4"
Item #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35A 35B 36 not illustrated
FT390/FT391 Series EZ-Cept Double Sockets
FT390
Bill of Materials
n/a n/a
Repair Kits Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068
Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact block assembly for FT390/FT393 Optic 6 pin replacement contact block assembly for FT390/FT393 Thermistor 10 pin replacement nose ring,contact assembly, Thermistor 4J slot, 10 pin replacement nose ring,contact assembly, Optic 3J slot, 6 pin replacement contact block attachement screws and washers (4 each)
Includes Item # 2, 3, 5, 6, 9 2, 3, 5, 6, 8 1,7, 18, 24, 25 1,7, 18, 24, 25 1, 7, 18, 22, 24, 25 1, 7, 18, 21, 24, 25 30, 31
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 136
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Dixon Bayco 2013
Overfill Replacements
Fuel Tanker Overfill Detection FT393/394/395 Series EZ-Cept Triple Sockets
Dixon Bayco 2013
800.355.1991
137
Overfill
Replacement Parts
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu
Overfill Replacements
Fuel Tanker Overfill Detection
Item #
Description
Part #
FT394
FT394G
FT394V-G
FT395
FT395V
FT395G
FT395V-G
FT393/394/395 Series EZ-Cept Triple Sockets
FT393
Replacement Parts
Overfill
Bill of Materials
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39A 39B 40 41
stainless steel screw aluminum name plate - socket washer aluminum washer 2.500 x .0625 stainless steel spacer aluminum rivet .1875 stainless steel cable - socket 8" stainless steel lock washer stainless steel screw - contact block vinyl dust cap - thermistor (green) vinyl dust cap - optic (blue) polypropylene pipe plug steel screw - plug stainless steel screw stainless steel lock washer - 1/4" J560 socket neoprene gasket, float socket polyamide strain relief stainless steel ground bolt stainless steel nut - ground bolt 1/2"- 13 stainless steel lock washer internal tooth plastic contact block - socket short stainless steel wear ring - 4 J Slot stainless steel wear ring - 3 J Slot stainless steel socket pin - short vinyl label - socket contact stainless steel bracket - ground bolt aluminum name plate - thermistor aluminum name plate - optic stainless steel lock washer stainless steel screw stainless steel screw stainless steel washer stainless steel nut aluminum box - 3 socket aluminum faceplate - three socket cork gasket - lid acetal spacer stainless steel carriage bolt aluminum name plate - optic (blue) aluminum name plate - float (red) aluminum label - ground bolt plastic black button insert
10086 10087 use kit FT320 or FT321 use kit FT320 or FT321 use kit FT320 or FT321 use kit FT320 or FT321 10092 10094 use kit FT321 use kit FT320 10103 10105 10110 10111 10119 (was FT9029) 10121 10139 10223 10224 10225 10254 10366SS-001 (was FT9044) 10366SS-002 (was FT9043) 10368SS (was FT9061) 10369VY 10370SS 10373AL 10374AL 10375SS 10376SS 10377SS 10382SS 10508SS 10525AL 10526AL 10527CK 10529AC 10530SS 10558AL 10531AL 10621AL BLACK BUTTON INSERT
16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 n/a n/a n/a 2 1 1 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 n/a 1 n/a 6
16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 n/a n/a n/a 2 1 1 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a n/a 6
16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 1 1 1 2 1 1 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a 1 6
16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 1 1 1 2 1 1 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a 1 6
16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 n/a n/a n/a 2 2 n/a 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a n/a 6
16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 n/a n/a n/a 2 2 n/a 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a n/a 6
16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 1 1 1 2 2 n/a 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a 1 6
16 2 2 2 2 2 2 2 1 1 2 4 8 9 1 2 1 1 1 1 2 2 n/a 16 2 1 1 1 8 8 1 2 2 1 1 1 1 2 1 n/a 1 6
Repair Kits Part # FT320 FT321 FT9051 FT9052 FT9062 FT9063 FT9068
Description replacement blue (optic) vinyl cap assembly replacement green (thermistor) vinyl cap assembly replacement contact block assembly for FT390/FT393 Optic 6 pin replacement contact block assembly for FT390/FT393 Thermistor 10 pin replacement nose ring,contact assembly, Thermistor 4J slot, 10 pin replacement nose ring,contact assembly, Optic 3J slot, 6 pin replacement contact block attachement screws and washers (4 each)
Includes Item # 2, 3, 5, 6, 9 2, 3, 5, 6, 10 1,8, 21, 24, 25 1,8, 21, 24, 25 1, 8, 21, 22, 24, 25 1, 8, 21, 22, 24, 25 29, 30
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 138
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Overfill Replacements
Fuel Tanker Overfill Detection FT450 Ground Bolt
Description locking spade terminal pin stainless steel ground bolt stainless steel nut - ground bolt 1/2"-13 stainless steel lock washer internal tooth strain relief 1/2" NPT aluminum label - ground bolt
Part # 10102 10123 10223 10224 10225 10229 10562
Qty 1 1 1 1 1 1 1
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu Dixon Bayco 2013
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139
Overfill
Item # 1 2 3 4 5 6 7
Replacement Parts
Bill of Materials
Overfill Replacements
Fuel Tanker Overfill Detection Rack Cords
FT620S
10718SS BLACK BUTTON INSERT 10717SS 10523NY-004 10523NY-003 10250 10259 10259-C 10259-S 10259-CS 10290 10290-S 10550SS 10253 10260 10252 10524PL-001 10718PLUG SINGLE1518R 10715NP 10716ST 10249
FT620
bayonet stud plastic black pin insert stainless screw green "thermistor" glass reinforced nylon plug body blue "optic" glass reinforced nylon plug body stainless, cable bend restrictor spring thermistor cable assembly 30' coilded (US) thermistor cable assembly 30' coilded (Canada) thermistor cable assembly 20' straight (US) thermistor cable assembly 20' straight (Canada) optic cable assembly 30' coilded (US) optic cable assembly 30' straight (US) plug pin stainless plug spring set screw retaining ring long plastic contact block aluminum bayonet pin plug stainless double ear pinch on clamp cord grip bushing cord grip washer aluminum strain relief nut
FT600SC
Part #
FT600S
1 2 3 4A 4B 5 6A 6B 6C 6D 6E 6F 7 8 9 10 11 12 13 14 15 16
Description
FT600C
Replacement Parts
Overfill
Item #
FT600
Bill of Materials
2 3 1 1 n/a 1 1 n/a n/a n/a n/a n/a 8 8 8 8 1 2 1 1 1 1
4 1 1 1 n/a 1 n/a 1 n/a n/a n/a n/a 10 10 10 10 1 4 1 1 1 1
2 3 1 1 n/a 1 n/a n/a 1 n/a n/a n/a 8 8 8 8 1 2 1 1 1 1
4 1 1 1 n/a 1 n/a n/a n/a 1 n/a n/a 10 10 10 10 1 4 1 1 1 1
3 5 5 n/a 1 1 n/a n/a n/a n/a 1 n/a 6 6 6 6 1 n/a 1 1 1 1
3 5 1 n/a 1 1 n/a n/a n/a n/a n/a 1 6 6 6 6 1 n/a 1 1 1 1
Repair Kits Part # FT601 FT601-10 FT621
Description Replacement thermistor plug assembly, 8 pin 4 J slot (US) Replacement thermistor plug assembly, 10 pin 4 J slot (Canada) Replacement optic plug assembly, 6 pin 3 J slot (US)
Includes Item # 1-4A,5,7-11,14-16 1-4A,5,7-11,14-16 1-4B,5,7-11,14-16
Product instruction sheets and technical data can be viewed on our website at dixonbayco.com by selecting the "Resources" menu 140
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Description Index A
Breakaways 31
C
Dixon Bayco 2013
E Elbows 2, 3, 4, 10, 11, 12, 13, 15 6200 and 6500 Series 10 Dual Point 15 Fuel Delivery 10–15 Height Extensions 12 Inlets 11 Side Seal 11 Single Point Coaxial 13 Vapor Recovery 13–15
F Flanges 3, 8, 9, 16, 17, 21 150# Adapter 21 Cam and Groove 8 Gaskets 9 Reducer 9
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Description Index
Cables and Strain Reliefs 50 Cam and Groove 8, 20, 22, 23 Caps 2, 3, 7, 14, 16, 18, 32 Automatic Pressure/Vacuum Relief 32 In-Ground Tank 14 Locking Fill 3 Orange Vapor 16 Tanker Pipe 18
Drop Adapters 3, 7 Dry Disconnects 20–24 Adapters 20–21 Bayonet Style 24 Cam and Groove Style 20–23 Couplers 22–24 Handle Locking Kits 23 Dust Caps 7
Replacement Parts
B
D
FloTech Overfill Products
Adapters 2, 3, 4, 7, 12, 14, 16, 20, 21, 24 Bayonet Style 24 Dry Disconnects 20–21, 24 Female NPS Vapor 21 In-Ground Tank 14 Jump Size Female NPT 21 Side Seal to Top Seal 12 Tank Cabinet "Dummy" Weld-on 12 API 2, 3, 4, 6, 7, 9, 25, 34, 37, 45, 46, 48, 49, 50, 51, 52, 56, 57, 58, 60 Compatible Loading Rack Cords 52 Couplers 25 Drop Adapters 7 Dust Caps 7 Gaskets 9 Optic Cord Assemblies 52 Thermistor Cord Assemblies 52 Valves 6
Vent 32 Checkmate Event Data Recorder 51 Clamps 26 Groove 26 Competitor Cross Reference Chart 1, 56, 57, 58, 59 Couplers 2, 20, 22, 23, 24, 25 Bayonet Style 24 Female NPT Swivel 22 Greaseless Female NPT 22 Couplings 4, 16, 20, 22, 23, 24 Bayonet Style 24 Dry Disconnects 20–24 Vapor Hose 16
Bayco Petroleum Products
Description Index
Bayco Petroleum Products FloTech Overfill Products Replacement Parts Description Index
Description Index
Sight Flow Indicators 7 TTMA 3, 4, 6, 7, 8, 9, 16, 17, 25 FloTech 3, 4, 33–57 API Optic 5 Wire 1, 45, 46 Onboard Monitor 46 Overfill Sensors 46 Replacement Probes 46 Checkmate Overfill/Retain 35, 36, 37, 38, 39, 40, 41, 50 Monitor 41 Overfill Sensors 41 Replacement Probes 41 Retain Sensors 41 Checkmate Overfill/Retain Plug-n-Play System 35–41 Replacement Probes 38 Retain Sensors 38 Wiring Harnesses 39 FT151RL ROM Link 53 Replacement Sensor 53 Monitors 1, 35, 36, 37, 39, 41, 43, 46, 56 R/OM Type Overfill 1, 42, 43, 44 Monitor 43 Overfill Sensors 43 Retain Sensors 43 R/OM Type Overfill/Retain 1, 42, 44 Overfill Sensors 44 Replacement Probes 44 Retain Sensors 44 Fuel Compatibility Chart 4 Fuel Delivery 10–15 6200 and 6500 Series 10 Coaxial Elbow-Replacement Fuel Inlets & Vapor Outlets 12 Connectors 11 Elbow Inlets 11 Elbows 10, 11 Side Seal 11, 12 Single Point Coaxial 13 Straight Drop 11 Tank Cabinet "Dummy" Weld-on 12 Top Seal 12
142
Fuel Tanker 1, 6, 7, 8, 9, 18, 19, 26, 34–59 Hose Tube Doors 18 Ladder Step 2, 18 Fuel Tanker Loading and Unloading 6, 7 Fuel Tanker Overfill Detection 1, 34–59 Fuel Vapor Recovery 16, 17
G Gaskets 3, 4, 9, 26 Grounding Balls 1, 18, 50 Grounding Bolt 50
H Hose Tube Doors
18
I In-Ground Tank Adapters
14
L Ladder Step
2, 18
M Monitors 1, 35, 36, 37, 39, 41, 43, 46, 56
N Nozzles 27–31 Aircraft Over Wing 31 Ball 29 Quick Fill Swivel Nuts 29 Replacement Spouts 29 Big Mouth™ Diesel 27 Breakaways 31 Farm and Consumer 27 Fueler 100™ Automatic Diesel 28 Fuel Master™ Diesel 27 Pressure 28 Replacement Spouts 28 Spouts 28, 29, 30 Standard- Low Pressure/Gravity Utility 30 Replacement Spouts 30 Swivels 31
800.355.1991
Dixon Bayco 2013
O Optic System Tester Overfill Detection
51 33–59
P Plug-n-Play System 35, 36, 37, 38, 39 Probes 1, 34, 38, 41, 43, 44, 46, 47, 53
R
143
Description Index
800.355.1991
Replacement Parts
Dixon Bayco 2013
FloTech Overfill Products
Recommendations 5 Bottom Loading, Gasket and Seal 5 Replacement Parts 4" Vapor Cap 80 5 Wire, API Optic On-Board Monitor 130 500AV and 525AV Angle Valves 112 4500 Series 2 Piece Gravity Drop Adapters 69 4500 Series Drop Adapter Outlets 69 4530 and 4540 Series Gravity Drop Adapter 68 4530SG and 4540SG (with Sight Glass) Gravity Drop Adapters 68 5000-24 API Dust Cap 67 5000-25 API Dust Cap 67 5000AIR Series 86 5000AI Series 87 5000AIV Series 87 5200-SFI Series, Sight Glass 70 5204 Series, API Bottom Load Valves 65–66 5205 API Dust Cap 67 6000AS Series Side Seal Elbow 75 6000-SSA Series 4" Side Seal Adapter 75 6303 and 6304 Series Straight Drop 73 6400 Series Co-axial Drop Elbow 74 Automatic Shut-off Bulk Delivery Nozzles 110 Aviation Nozzles 109 BA/BS/BSS Series Bayonet Style Dry Disconnect 106–107 BL Ball Nozzles 113–114 BL Super Ball Nozzles 115–116 Bottom Unit, for "D" Handle Elbows 71 Bottom Unit, for Side Lever Elbows 72 Bulk Delivery Nozzles 108
“Checkmate” Black & White 2 Wire 132 D2C Cam and Groove Actuator Style Dry Disconnect 102 DBA Cam and Groove Dry Disconnect 88–89 DBAF Cam and Groove Dry Disconnect 91 DBC Cam and Groove Dry Disconnect 92–99 DBS 90° Swivel Cam and Groove Dry Disconnect 100–101 DBVA Cam and Groove Dry Disconnect 90 Drop Elbow Inlets 70 Dry Disconnect Bayonet Style Adapter 103 Dry Disconnect Bayonet Style Coupler 104–105 EZ-Cept Double Sockets 136–137 EZ-Cept Triple Sockets 138–139 FT450 Ground Bolt 140 Gravity Nozzle 111 Hose Shank and Check Valve Swivels 112 Overfill Sensor Housings 128–129 Plug-n-Play 117–127 Rack Cords 141 Retain Sensor Housings 129 R/OM Type Red & Black 2 Wire, Onboard Monitor 131 SA4050AL Cap 80 Single J560 Sockets 133 Single J Slot Sockets 134–135 SWMF125, SWMF150 and SWMF200 Swivels 112 TDF Series Tube Doors 86 TL4070BZ Series Bronze Cap 80 Top "D" Handle Elbow 71 Top Side Lever Elbow 72–73 Utility Nozzle 111 VR3100 Series 3" Vapor Hose Valve 81 VR4000 Series 4" Vapor Hose Valve 81 VR4030CS-AL Vapor Hose Coupler 83 VR4030CS-NP Vapor Hose Coupler 83 VR4050PL Series 4" Nylon Vapor Cap 80 VR4086 Series Vapor Adapter 82 VR4100F Series Vapor Hose Valve 82 VR4100 Series 4" Vapor Hose Valve 81 VR6000NP Series Vapor Elbows 79 VR6030SQ Series 84
Bayco Petroleum Products
Description Index
Bayco Petroleum Products
Description Index
VR6035Q Series 84 VR6100 Series Vapor Elbows 76 VR6200 Series Vapor Elbows 77 VR6500 Series Vapor Elbows 78 VRC3000AL Vapor Hose Coupler 83 VRP3500 and VRP3600 Series Outbreathing Vent 85 VRV3501 Series Inbreathing Vent 85 Retain Sensors 1, 38, 41, 43, 44
Replacement Parts
FloTech Overfill Products
S
Vapor Return 16 Vapor Recovery 13, 14, 15, 16, 17 Dual Point Elbows 15 Elbows 13, 15 Hose Couplings 16 Orange Vapor Caps 16 Single Point Coaxial 13 Vents 2, 4, 17, 32 Caps 32 Inbreathing and Outbreathing 17
Sensor Dummy 50 Sensor Housings 1, 47 Sensors 1, 4, 34, 38, 41, 43, 44, 46, 56 Sequential Vapor Vents 17 Sight Flow Indicators 7 Sockets 35, 36, 42, 48, 49, 57 Dual 35, 36, 37, 61 EZ-Cept Double 49 EZ-Cept Triple 49 Single 37, 48 Socket Profiles 1, 60, 61 Stand Alone 37 Triple 37, 61 Static Grounding Balls 18 Swivels 31
T Trailer Identification Module (T.I.M.) Chip Reader 1, 51 TTMA 3, 4, 6, 7, 8, 9, 16, 17, 25 Butterfly Valve Spacer 9 Flanged Sight Flow Indicators 7 Flange Reducer 9 Flange x Cam and Groove 8 Gaskets 9
Part NumberIndex Index Description
V Valves 2, 4, 6, 9, 15, 16, 17, 19, 23 Air Interlock 3, 17 Load Only 6 Load/Unload 6 One Way Full Flow Ball 19 Two Way-3 Port Diverting Ball 19 144
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Part Number Index
145
Part Number Index
800.355.1991
Replacement Parts
Dixon Bayco 2013
FloTech Overfill Products
10031......................................................120,121,132,134 10036PL................................................................120,134 10037....................................................................120,134 10038......................................................120,121,132,134 10077...........................................................................129 10078...........................................................................130 10079...........................................................................129 10086..........................120,122,124,129,130,134,136,138 10087....................................................................124,138 10089......................................................120,122,134,136 10092........................................121,120,124,132,134,138 10093......................................................121,120,132,134 10094.................................120,122,124,134,136,138,140 10095....................................................................121,132 10099....................................................................120,134 100AV-12......................................................................109 100AV-15......................................................................109 100AV-17......................................................................109 10100....................................................................120,134 10101...........................................................................134 10102...........................................................................139 10103................................. 118121,122,124,127,126,129, 128,131,130,132,136,138 10105......................................................122,124,136,138 10106....................................................................120,134 10110...........................122,125,124,127,129,130,136,138 10111....................101,122,125,124,127,129,130,136,138 10119.......................................................121,124,132,138 10120....................................................................121,132 10121......................................................121,124,132,138 10122...........................................................................132 10123.............................................................121,132,139 10125....................................................................125,127 10126....................................................................125,127 10127...........................................................................127 10128....................................................................125,127 10131....................................................................129,130 10134....................................................................126,128 10136....................................................................129,130 10139...................................................... 118,124,136,138 10142...........................................................................129
10143...........................................................................130 10183...........................................................................127 10183-P&P...................................................................125 10185....................................................................125,127 10196............................................................. 118,131,130 10200A........................................................... 118,131,130 10203...........................................................................127 10204...........................................................................125 10207...........................................................................129 10212....................................................................125,127 10213....................................................................125,127 10223...............................................122,124,136,139,138 10224...............................................122,124,136,139,138 10225...............................................122,124,136,139,138 10228...........................................................................134 10229...........................................................................139 10235....................................................................121.132 10244...........................................................................132 10248.............................................................125,126,140 10249...........................................................................140 10250...........................................................................140 10251...........................................................................140 10252...........................................................................140 10253...........................................................................140 10254...............................................122,124,136,138,140 10255...........................................................................140 10256GA......................................................................140 10257BA.......................................................................140 10259...........................................................................140 10259-C........................................................................140 10259-CS.....................................................................140 10259-S........................................................................140 10260...........................................................................140 10264.............................................................120,132,134 10274...........................................................................140 10281...........................................................................140 10282...........................................................................140 10283...........................................................................134 10290...........................................................................140 10290-S........................................................................140 10343....................................................................126,128 10347....................................................................126,128 10356...................................................... 118,129,131,130 10357...........................................................................129 10358............................................................. 118,131,130 10364AL-001.........................................................122,136 10365AL................................................................122,136 10366HC-001........................................................120,134 10366HC-002........................................................120,134 10366SS-001.............................120,122,124,134,136,138 10366SS-002.............................120,122,124,134,136,138 10367CK................................................................122,136
Bayco Petroleum Products
Part Number Index
Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index
Part Number Index
10368SS..................................................122,124,136,138 10369VY..................................................122,124,1361,38 10370SS..................................................122,124,136,138 10372...........................................................................136 10373AL..................................................122,124,136,138 10374AL..................................................122,124,136,138 10375SS........ 118,120,122,124,126,128,131,134,136,138 10376SS......................120,122,124,126,128,134,136,138 10377SS..................................................122,124,136,138 10382SS..................................................122,124,136,138 10387-20......................................................................136 10387P-20...............................................121,120,122,124 10430AL................................................................ 118,131 10431AL................................................................120,134 10432NP................................................................ 118,131 10433PL................................................................ 118,131 10434AL................................................................ 118,131 10435AL................................................................ 118,131 10436SS................................................................ 118,131 10437SS................................................................ 118,131 10438A.................................................................. 118,131 10459............................................................. 118,131,130 10460...........................................................................130 10465.................................................................... 118,131 10470AL................................................................129,130 10471NY.......................................................................128 10471NY-P&P...............................................................126 10476AL................................................................126,128 10477SS................................................................126,128 10507SS....................................121,132,121,124,132,138 10520PL.......................................................................130 10521NP.......................................................................130 10525AL................................................................124,138 10526AL................................................................124,138 10527CK................................................................124,138 10529AC................................................................124,138 10530SS................................................................124,138 10531AL.......................................................................138 10540SS.......................................................................128 10541AL.......................................................................128 10542BN.......................................................................128 10554SS.......................................................................128 10558AL................................................................124,138 10562...........................................................................139 10605PL..................................................121,120,122,124 10616PLBN.................................................................. 118 10621AL................................................................122,124 10621AL................................................................136,138 10638....................................................................125,126 10639........................................................................... 118 110088..........................................................................109 110319............................................................................76 146
110601............................................................................74 110717............................................................................85 110746..........................................................................108 110748............................................................................81 110798..........................................................................108 110892............................................................................82 111542............................................................................66 111550............................................................................66 111552............................................................................66 111553............................................................................66 111554............................................................................66 111556............................................................................66 111557............................................................................66 111559............................................................................66 111560............................................................................66 111561............................................................................66 111562..................................................................63,66,82 111563.......................................................................63,66 111564............................................................................66 111565............................................................................66 111566............................................................................66 111569..................................................................66,73,78 111570............................................................................82 111572............................................................................82 111573............................................................................66 111574............................................................................66 111575............................................................................82 111579............................................................................66 111580............................................................................66 111679............................................................................84 111680............................................................................84 111681............................................................................84 111683............................................................................84 111686............................................................................84 111687............................................................................84 111689............................................................................84 111692............................................................................84 111693............................................................................84 111694............................................................................84 111723............................................................................74 111727............................................................................73 111728.......................................................................73,78 111729............................................................................73 111730............................................................................73 111732.......................................................................73,78 111733............................................................................82 111953............................................................................63 112012.............................................................71,72,74,77 112044............................................................................82 112052............................................................................68 112053............................................................................68 112099.......................................................................... 110
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Replacement Parts
Dixon Bayco 2013
1500SK......................................................................... 111 1565U.............................................................................31 1570RK......................................................................... 111 15S.................................................................................18 1WAYBV200...................................................................19 1WAYBV200SW.............................................................19 1WAYBV200VIC.............................................................19 1WAYBV300...................................................................19 1WAYBV300SW.............................................................19 1WAYBV300VIC.............................................................19 1WAYBV400...................................................................19 2000L..............................................................................32 200-G-BU.......................................................................93 200-G-EPR.....................................................................93 200-G-TES.....................................................................93 200-G-TFVI.....................................................................93 200-G-VI.........................................................................93 200-PV-9.........................................................................32 234-80-4.................................................................. 30,110 234-80-5.................................................................. 30,110 2500L..............................................................................32 2500SFV.........................................................................32 250-G-BU.......................................................................95 250-G-EPR.....................................................................95 250-G-TES.....................................................................95 250-G-TFVI.....................................................................95 250-G-VI.........................................................................95 2WAYBV200...................................................................19 2WAYBV200SW.............................................................19 2WAYBV200VIC3...........................................................19 2WAYBV300...................................................................19 2WAYBV300SW.............................................................19 2WAYBV300VIC3...........................................................19 2WAYBV400...................................................................19 300-ALT-AL.......................................................................8 300-DLT-AL.......................................................................8 300-G-BU.......................................................................83 300GTTFCB.....................................................................9 3040ALT-AL......................................................................8 3040DLT-AL......................................................................8 340164.........................................................................108 340165.........................................................................109 340304...........................................................................82 340331...........................................................................82 341641...........................................................................84 341643...........................................................................84 341709...........................................................................73 341755...........................................................................66 341756...........................................................................66 341788...........................................................................63 341789...........................................................................63 341790...........................................................................63
FloTech Overfill Products
112138............................................................................76 112140............................................................................76 112147............................................................................63 112148............................................................................63 112149............................................................................63 112150............................................................................63 112151............................................................................63 112158............................................................................63 112159............................................................................63 112160............................................................................63 112162............................................................................63 112163............................................................................63 112164............................................................................63 112172............................................................................63 112173..................................................................63,62,64 112174............................................................................63 112175............................................................................63 112176............................................................................63 112177............................................................................63 112178............................................................................63 1125A..................................................................28,29,108 1125B......................................................................28,108 112D...............................................................................28 112DAL-9......................................................................108 112DNS..........................................................................28 112DSK........................................................................108 114/2D-TK.............................................................109,108 1143A..................................................................28,29,108 1143B......................................................................28,108 114D...............................................................................28 114DAL-10.............................................................109,108 114DAL-2......................................................................108 114DAL-3......................................................................109 114DAL-4......................................................................109 114DAL-AV-16..............................................................109 114DAL-AV-19..............................................................109 114DAL-AV-19..............................................................108 114DAL-AV-20..............................................................109 114DAL-AV-22..............................................................109 114DAL-AV-25..............................................................109 114D-AV.........................................................................31 114DAV-06ASM..............................................................31 114DAVR........................................................................31 114DAV-SK...................................................................109 114DNS..........................................................................28 114DSK........................................................................108 1200SK......................................................................... 111 1250-2.......................................................................... 110 1250-3.......................................................................... 110 1250-94..........................................................................28 1250SK......................................................................... 110 1250TK......................................................................... 110
Bayco Petroleum Products
Part Number Index
Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index
Part Number Index
341801...........................................................................66 390552...........................................................................85 390812...........................................................................66 390813...........................................................................66 390815...........................................................................66 390822...........................................................................84 390826...........................................................................84 390841...........................................................................73 390842...........................................................................79 391137............................................................................29 391138............................................................................63 391139............................................................................63 391140............................................................................63 391141............................................................................63 391142............................................................................63 40001AL.........................................................................88 40001SS.........................................................................88 40001ZA.........................................................................88 40002AL.........................................................................88 40002SS.........................................................................88 40003AL.........................................................................88 40003SS.........................................................................88 40004SS...............................................................88,91,90 40005BR.........................................................................88 40005SS-001..................................................................88 40005SS-002..................................................................88 40006BN.........................................................................91 40006EP.........................................................................91 40006KR.........................................................................91 40006TS.........................................................................91 40006TS.........................................................................90 40006VI..........................................................................91 40022ALTAL.....................................................................8 40022DLTAL.....................................................................8 400460...........................................................................73 40053SS.......................................................................103 40054BR.......................................................................103 40055SS.......................................................................103 40056SS.......................................................................103 400588...........................................................................73 400636...........................................................................84 400637...........................................................................79 400684...........................................................................63 40074SS..................................................................93,101 40075TF..................................................................93,101 40076BN..................................................................93,101 40076EP.........................................................................93 40076KR..................................................................93,101 40076VI...................................................................93,101 40077TF..................................................................93,101 40078FG..................................................................93,101 40079SS..................................................................93,101 148
40080SS..................................................................93,101 40081ALBN.............................................................95,101 40081ALEP....................................................................95 40081ALVI...............................................................95,101 40081SSBN....................................................................96 40081SSEP....................................................................96 40081SSVI.....................................................................96 40082TF..................................................................93,101 40083SS..................................................................95,101 40084TF..................................................................95,101 40085BN..................................................................95,101 40085EP.........................................................................95 40085KR.........................................................................95 40085TS..................................................................95,101 40085TV.........................................................................95 40085VI...................................................................95,101 40086SS..................................................................93,101 40087SS.............................................................93,98,101 40088SS...........................................................93,101,107 40089SS..................................................................93,101 40090BN.......................................................................125 40091SS..................................................................95,101 40092SS..................................................................95,101 40093SS..................................................................95,101 40094SS..................................................................93,101 40095TF..................................................................95,101 40096SS.........................................................................96 40097SS..................................................................95,101 40098SS..................................................................95,101 40099SS...........................................................93,101,128 400-ALT-AL.......................................................................8 400AWSPAL...................................................................12 400-CVR-AL...................................................................16 400-DDVR-AL.................................................................16 400-DLT-AL.......................................................................8 400-DVR-AL...................................................................16 400-G-BF........................................................................69 400-G-BU.......................................................................80 400GTTFCB.....................................................................9 40100SS..................................................................93,101 40101SS..................................................................93,101 40106AC.......................................................................101 40108AC.......................................................................101 40109AC.......................................................................101 40110ST.......................................................................101 40111SS.......................................................................101 40114SS.........................................................................93 40115SS.........................................................................93 40116SS.........................................................................93 40117ALBN....................................................................93 40117ALEP.....................................................................93 40117ALVI......................................................................93
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Part Number Index
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Replacement Parts
Dixon Bayco 2013
40162BN.......................................................................104 40162VI........................................................................104 40163BN.......................................................................104 40163VI........................................................................104 40164SS.......................................................................104 40166VY.......................................................................104 40167AL................................................................104,107 40168SS..................................................................95,101 40169SS.........................................................................93 40170TF..................................................................95,101 40171TF.........................................................................93 40175SS.........................................................................90 40180AL.........................................................................89 40180SS.........................................................................89 40180ZA.........................................................................89 40181AL.........................................................................89 40181SS.........................................................................89 40182AL.........................................................................89 40182SS.........................................................................89 40183BR.........................................................................89 40183SS.........................................................................89 40184SS....................................................................89,91 40185BN.........................................................................91 40185EP.........................................................................91 40185KR.........................................................................91 40185TS.........................................................................91 40185VI..........................................................................91 40187SSSS....................................................................90 40190TF.............................................................90,128,90 40192SS.........................................................................90 40193AL.........................................................................17 40195SS.........................................................................98 40196SS.........................................................................98 40197ALBN....................................................................98 40197ALVI......................................................................98 40197SSEP....................................................................98 40197SSVB....................................................................98 40198TF.........................................................................98 40200AL.........................................................................98 40201TF.........................................................................98 40202SS.........................................................................98 40203SS.........................................................................98 40204SS.........................................................................98 40205SS.........................................................................98 40206SS.........................................................................98 40207SS.........................................................................98 40208SS.........................................................................98 40209SS.........................................................................98 40210SS.........................................................................98 40211TF.........................................................................98 40212SS.........................................................................98 40213FG.........................................................................98
FloTech Overfill Products
40117SSBN....................................................................94 40117SSEP....................................................................94 40117SSVI......................................................................94 40118SS.........................................................................93 40119TF.........................................................................93 40120BN.........................................................................93 40120EP.........................................................................93 40120KR.........................................................................93 40120TS.........................................................................93 40120TV.........................................................................93 40120VI..........................................................................93 40122TF.........................................................................93 40124SS.........................................................................93 40125SS.........................................................................93 40129AL.........................................................................88 40129SS.........................................................................88 40129ZA.........................................................................88 40130AL.........................................................................88 40130SS.........................................................................88 40131AL.........................................................................88 40131SS.........................................................................88 40132SS.........................................................................88 40133BR.........................................................................88 40133SS-001..................................................................88 40133SS-002..................................................................88 40134BN.........................................................................91 40134EP.........................................................................91 40134KR.........................................................................91 40134TS.........................................................................91 40134VI..........................................................................91 40138SS.......................................................................104 40139SS.......................................................................104 40140SS.......................................................................104 40141SS.......................................................................104 40142SS.......................................................................104 40143SS.......................................................................104 40144SS.......................................................................104 40145SS.......................................................................104 40146HC......................................................................104 40147CA.......................................................................104 40148SS.......................................................................104 40149SS.......................................................................104 40150BN.......................................................................104 40150VI........................................................................104 40151SS.......................................................................104 40152SS................................................................104,107 40153SS.......................................................................104 40154SS.......................................................................104 40155SS................................................................104,107 40158ST.......................................................................107 40159SS.......................................................................104 40160SS.......................................................................104
Bayco Petroleum Products
Part Number Index
Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index
Part Number Index
40214SS.........................................................................98 40216SS.........................................................................98 40217SS.........................................................................98 40218SS.........................................................................98 40219TF.........................................................................98 40221SS.........................................................................98 40222TV.........................................................................98 40223BN.........................................................................98 40223EP.........................................................................98 40223KR.........................................................................98 40223VB.........................................................................98 40223VI..........................................................................98 40224BN.........................................................................98 40224EP.........................................................................98 40224KR.........................................................................98 40224TS.........................................................................98 40224TV.........................................................................98 40224VB.........................................................................98 40224VI..........................................................................98 40235TF.........................................................................98 40246SS.......................................................................107 40247HC......................................................................107 40248CA.......................................................................107 40249SS.......................................................................107 40250SS.......................................................................107 40251SS.......................................................................107 40252SS.......................................................................107 40253AL.......................................................................107 40254SS.......................................................................107 40255SS.......................................................................107 40256SS.......................................................................107 40257ST.......................................................................107 40258SS.......................................................................107 40259BR.......................................................................107 40260SS.......................................................................107 40261SS.......................................................................107 40262SS.......................................................................107 40263SS.......................................................................107 40264SS.......................................................................107 40265NY.......................................................................107 40266FL.......................................................................107 40267SS.......................................................................107 40268BR.......................................................................107 40269VY.......................................................................107 40270SS.......................................................................107 40271SS.......................................................................107 40272SS.......................................................................107 40273BN.......................................................................107 40273VI........................................................................107 40274BN.......................................................................107 40274VI........................................................................107 40275BN.......................................................................107 150
40275VI........................................................................107 40276BN.......................................................................107 40276VI........................................................................107 40278AL.......................................................................103 40278BR.......................................................................103 40279AL.......................................................................103 40279BR.......................................................................103 40280AL.......................................................................103 40280BR.......................................................................103 40281SS.......................................................................103 40285SSSS....................................................................98 40304SS.........................................................................98 40305TF.........................................................................98 4030-CVR-AL.................................................................16 4030-DAVR-AL...............................................................16 4030-DVR-AL.................................................................16 40321TF...........................................................................9 40322TF...........................................................................9 40323TF...........................................................................9 40341SS.........................................................................91 40342SSSS....................................................................91 40343TF.........................................................................91 40344SS.........................................................................91 40347SSSS....................................................................91 40359SSSS....................................................................91 40360SS.........................................................................91 40361SS.........................................................................91 40362TF.........................................................................91 40364TF...........................................................................9 4050AL...........................................................................80 4062AL...........................................................................80 4063...............................................................................80 4066...............................................................................80 4068...............................................................................80 4071...............................................................................80 407119..........................................................................109 4400SGK........................................................................69 4400SGK-V....................................................................69 4426...............................................................................69 4426...............................................................................73 4427...............................................................................69 4432...............................................................................74 4433...............................................................................69 4433...............................................................................73 4443.................................................................................9 4500-5.......................................................................67,68 4500-7.......................................................................67,68 4500RK...........................................................................67 4500RK-V.......................................................................67 4502.................................................................................7 4502SGK........................................................................69 4502SGK-V....................................................................69
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151
Part Number Index
800.355.1991
Replacement Parts
Dixon Bayco 2013
5204KV2.........................................................................65 5204L................................................................................6 5204LNG..........................................................................6 5204NG............................................................................6 5204NGC..........................................................................6 5204NGV..........................................................................6 5204SFI............................................................................6 5204SNG..........................................................................6 5204-SP..........................................................................66 5204TNG..........................................................................6 5205.................................................................................7 5205-RK1.......................................................................67 5205-RK2.......................................................................67 5205-RK3.......................................................................67 5205-RK4.......................................................................67 5300...............................................................................25 5300B.............................................................................25 5300G.............................................................................25 5354K1...........................................................................64 5354K10.........................................................................64 5354K11.........................................................................64 5354K12.........................................................................64 5354K13.........................................................................64 5354K14.........................................................................64 5354K15.........................................................................64 5354K16.........................................................................64 5354K17.........................................................................64 5354K18.........................................................................64 5354K19.........................................................................64 5354K2...........................................................................64 5354K3...........................................................................64 5354K4...........................................................................64 5354K5...........................................................................64 5354K6...........................................................................64 5354K7...........................................................................64 5354K8...........................................................................64 5354K9...........................................................................64 5400...............................................................................25 5400B.............................................................................25 5400G.............................................................................25 6000-12................................................................66,71,79 6000-13.....................................................................71,79 6000-14..................................................................... 11,15 6000-14C...................................................................12,74 6000-15..................................................................... 11,15 6000-15C...................................................................12,74 6000-16.......................................................................... 11 6000-16C...................................................................12,74 6000-17..................................................................... 11,15 6000-17C...................................................................12,74 6000-20.......................................................................... 11 6000-26C...................................................................12,74
FloTech Overfill Products
4530.................................................................................7 4530SG............................................................................7 4540.................................................................................7 4540SG............................................................................7 4540SG-RK1..................................................................68 4540SG-RK2..................................................................68 4540SG-RK2-V...............................................................68 4540SG-RK3..................................................................68 4540SGV..........................................................................7 4540V...............................................................................7 5000-24............................................................................7 5000-25............................................................................7 5000-25RK1...................................................................67 5000-25RK2...................................................................67 5000AI............................................................................17 5000AI-2.........................................................................87 5000AI-5.........................................................................87 5000AIHD.......................................................................17 5000AIHK.......................................................................86 5000AIR..........................................................................17 5000AIRRK1...................................................................86 5000AIRSK.....................................................................86 5000AIS..........................................................................17 5000AISK.......................................................................87 5000AIST........................................................................17 5000AIV..........................................................................17 5000S.............................................................................87 5000ST...........................................................................87 500-7A2........................................................................ 110 500-7E............................................................................87 500K............................................................................. 111 5200-SFI...........................................................................7 5200-SFI-3........................................................................7 5200-SFI-3-RK1.............................................................70 5200-SFI-RK1.................................................................70 5201-SFI...........................................................................7 5201-SFI-RK1.................................................................70 5204.................................................................................6 5204C...............................................................................6 5204K1...........................................................................66 5204K11.........................................................................65 5204K12.........................................................................65 5204K12.........................................................................82 5204K13.........................................................................65 5204K2...........................................................................65 5204K3...........................................................................65 5204K5...........................................................................65 5204K6...........................................................................65 5204K7...........................................................................65 5204K8......................................................................65,82 5204K9...........................................................................65 5204KV1.........................................................................66
Bayco Petroleum Products
Part Number Index
Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index
Part Number Index
6000-7............................................................................71 6000-8.......................................................................71,79 6000-9.............................................................71,72,74,77 6000AS........................................................................... 11 6000ASA......................................................................... 11 6000ASAL...................................................................... 11 6000ASAT...................................................................... 11 6000ASC........................................................................ 11 6000ASR................................................................... 11,75 6000AST......................................................................... 11 6000BSA......................................................................... 11 6000DSA........................................................................ 11 6000EHK........................................................................71 6000EXT.........................................................................12 6000F............................................................................. 11 6000NPHK............................................................70,77,76 6000-SSA.......................................................................12 6000SSHK......................................................................75 600-ALT-AL.......................................................................8 600-DLT-AL.......................................................................8 6030..........................................................................71,73 6030AS...........................................................................75 6200...............................................................................10 6200-1............................................................................71 6200-15ASSM................................................................72 6200-7..................................................................72,74,77 6200-7X.....................................................................72,74 6200A.............................................................................10 6200ARK...................................................................71,72 6200B.............................................................................10 6200BK.................................................................71,72,77 6200C.............................................................................10 6200D.............................................................................10 6200SBK........................................................................72 6200SGK........................................................................71 6200SHK........................................................................72 6200SSHK......................................................................75 6200X.............................................................................10 6200XA...........................................................................10 6200XB...........................................................................10 6200XC...........................................................................10 6200XD...........................................................................10 6230...............................................................................72 6230X.............................................................................72 6300-3............................................................................73 6303............................................................................... 11 6303NPT........................................................................ 11 6304............................................................................... 11 6304-1............................................................................73 6304NPT........................................................................ 11 6400...............................................................................13 6400-1............................................................................74 152
6400-4.......................................................................12,74 6400ARK........................................................................74 6400DTK........................................................................74 6400EXT.........................................................................12 6400F.............................................................................13 6400FNPT......................................................................13 6400X.............................................................................13 6400XF...........................................................................13 6400XFNPT....................................................................13 6430...............................................................................13 6430F.............................................................................13 6430X.............................................................................13 6430XF...........................................................................13 6500...............................................................................10 6500A.............................................................................10 6500AHK........................................................................73 6500B.............................................................................10 6500C.............................................................................10 6500D.............................................................................10 6500-RK1.......................................................................73 6500X.............................................................................10 6500XA...........................................................................10 6500XB...........................................................................10 6500XC...........................................................................10 6500XD...........................................................................10 6544CA-1.......................................................................74 875-3............................................................................ 110 875-4..............................................................................30 875-4............................................................................ 110 875-5....................................................................... 30,110 900.................................................................................30 900B...............................................................................30 900B34...........................................................................30 900RB........................................................................... 110 900S...............................................................................30 900S34...........................................................................30 900SK........................................................................... 110 900TK........................................................................... 110 900W34B........................................................................30 900W34S........................................................................30 ACAR34BZ.....................................................................67 ACAR34BZ.....................................................................68 AL4051-BORE................................................................12 AS156...................................................................71,73,72 BA31-200........................................................................24 BA31-200RK1...............................................................103 BA31-300........................................................................24 BA31-300RK1...............................................................103 BA32-200........................................................................24 BA32-200RK1...............................................................103 BA32-300........................................................................24 BA32-300RK1...............................................................103
800.355.1991
Dixon Bayco 2013
153
Part Number Index
800.355.1991
Replacement Parts
Dixon Bayco 2013
D2C73-200.....................................................................23 D2C74-150.....................................................................23 D2C74-200.....................................................................23 DAB10............................................................................31 DAB14............................................................................31 DAB15............................................................................31 DAB2..............................................................................31 DAB34............................................................................31 DAWS10.........................................................................31 DAWS34.........................................................................31 DBA11-150.....................................................................20 DBA11-1520...................................................................21 DBA11-200.....................................................................20 DBA11-300.....................................................................20 DBA12-150.....................................................................20 DBA12-1520...................................................................21 DBA12-200.....................................................................20 DBA12-300.....................................................................20 DBA61-200.....................................................................20 DBA62-200.....................................................................20 DBA63-150.....................................................................20 DBA63-200.....................................................................20 DBA63-300.....................................................................20 DBA64-150.....................................................................20 DBA64-200.....................................................................20 DBA64-300.....................................................................20 DBA66-150.....................................................................20 DBA66-200.....................................................................20 DBA66-300.....................................................................20 DBA67-150.....................................................................20 DBA67-200.....................................................................20 DBA67-300.....................................................................20 DBA69-300.....................................................................20 DBA71-150.....................................................................20 DBA71-200.....................................................................20 DBA71-300.....................................................................20 DBA72-150.....................................................................20 DBA72-200.....................................................................20 DBA72-300.....................................................................20 DBA73-150.....................................................................20 DBA73-200.....................................................................20 DBA73-300.....................................................................20 DBA74-150.....................................................................20 DBA74-200.....................................................................20 DBA74-300.....................................................................20 DBA76-150.....................................................................20 DBA76-200.....................................................................20 DBA76-300.....................................................................20 DBA77-150.....................................................................20 DBA77-200.....................................................................20 DBA77-300.....................................................................20 DBA79-300.....................................................................20
FloTech Overfill Products
BA61-300........................................................................24 BA62-300........................................................................24 BC61-200.......................................................................24 BC62-200.......................................................................24 BL001.............................................................................29 BL002.............................................................................29 BL005.............................................................................29 BL005........................................................................... 112 BL062NS........................................................................29 BL064.............................................................................29 BL066.............................................................................29 BL066NS........................................................................29 BL068.............................................................................29 BL068NS........................................................................29 BL072.............................................................................29 BL072NS........................................................................29 BL918.............................................................................29 BL919.............................................................................29 BL920.............................................................................29 BLACK BUTTON INSERT................122,124,134,136,140 BL-RK10....................................................................... 112 BL-RK102..................................................................... 114 BL-RK11....................................................................... 112 BL-RK112..................................................................... 114 BL-RK12....................................................................... 112 BL-RK122..................................................................... 114 BL-RK13....................................................................... 112 BL-RK4......................................................................... 112 BL-RK42....................................................................... 114 BS61-200........................................................................24 BS61-200RK1...............................................................105 BS61-200RK2...............................................................105 BS61-300........................................................................24 BS61-300RK1...............................................................107 BS61-300RK2...............................................................107 BS62-200........................................................................24 BS62-200RK2...............................................................105 BS62-300........................................................................24 BS62-300RK1...............................................................107 BS62-300RK2...............................................................107 BSS61-200.....................................................................24 BSS61-300.....................................................................24 BSS62-200.....................................................................24 BSS62-300.....................................................................24 BY4051...........................................................................14 BZ4051...........................................................................14 BZ4051S.........................................................................14 D2C71-150.....................................................................23 D2C71-200.....................................................................23 D2C72-150.....................................................................23 D2C72-200.....................................................................23 D2C73-150.....................................................................23
Bayco Petroleum Products
Part Number Index
Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index
Part Number Index
DBAF71-1520.................................................................21 DBAF71-200...................................................................21 DBAF71-300...................................................................21 DBAF72-1520.................................................................21 DBAF72-200...................................................................21 DBAF72-300...................................................................21 DBAF73-1520.................................................................21 DBAF73-200...................................................................21 DBAF73-300...................................................................21 DBAF74-1520.................................................................21 DBAF74-200...................................................................21 DBAF74-300...................................................................21 DBAF76-1520.................................................................21 DBAF76-200...................................................................21 DBAF76-300...................................................................21 DBAK1-150.....................................................................89 DBAK1-200.....................................................................89 DBAK1-300.....................................................................89 DBAK2-150.....................................................................89 DBAK2-200.....................................................................89 DBAK2-300.....................................................................89 DBAK3-150.....................................................................89 DBAK3-200.....................................................................89 DBAK3-300.....................................................................89 DBAK4-150.....................................................................89 DBAK4-200.....................................................................89 DBAK4-300.....................................................................89 DBAK6-150.....................................................................89 DBAK6-200.....................................................................89 DBAK6-300.....................................................................89 DBAK7-150.....................................................................89 DBAK7-200.....................................................................89 DBAK7-300.....................................................................89 DBAK9-300.....................................................................89 DBC61-150.....................................................................20 DBC61-150.....................................................................22 DBC61-150RK2..............................................................93 DBC61-200.....................................................................22 DBC61-200RK2..............................................................95 DBC61-300.....................................................................22 DBC61-300RK2..............................................................98 DBC62-150.....................................................................22 DBC62-150RK2..............................................................93 DBC62-200.....................................................................22 DBC62-200RK2..............................................................95 DBC62-300.....................................................................22 DBC62-300RK2..............................................................98 DBC63-150.....................................................................22 DBC63-200.....................................................................22 DBC63-300.....................................................................22 DBC64-150.....................................................................22 DBC64-150RK2..............................................................93 154
DBC64-200.....................................................................22 DBC64-200RK2..............................................................95 DBC64-300.....................................................................22 DBC64-300RK2..............................................................98 DBC66-150.....................................................................22 DBC66-200.....................................................................22 DBC66-300.....................................................................22 DBC67-150.....................................................................22 DBC67-200.....................................................................22 DBC67-300.....................................................................22 DBC69-300.....................................................................22 DBC69-300RK2..............................................................98 DBC71-150.....................................................................22 DBC71-150RK2..............................................................94 DBC71-200.....................................................................22 DBC71-200RK2..............................................................96 DBC71-300.....................................................................22 DBC72-150.....................................................................22 DBC72-150RK2..............................................................94 DBC72-200.....................................................................22 DBC72-200RK2..............................................................96 DBC72-300.....................................................................22 DBC73-150.....................................................................22 DBC73-200.....................................................................22 DBC73-300.....................................................................22 DBC74-150.....................................................................22 DBC74-150RK2..............................................................94 DBC74-200.....................................................................22 DBC74-200RK2..............................................................96 DBC74-300.....................................................................22 DBC76-150.....................................................................22 DBC76-200.....................................................................22 DBC76-300.....................................................................22 DBC77-150.....................................................................22 DBC77-150-GL...............................................................22 DBC77-200.....................................................................22 DBC77-200-GL...............................................................22 DBC77-200-GL...............................................................23 DBC77-300.....................................................................22 DBC79-300.....................................................................22 DBCL200........................................................................23 DBCL-200........................................................93,95,94,96 DBCx1-150RK1.........................................................93,94 DBCx1-200RK1.........................................................95,96 DBCx1-300RK1..............................................................98 DBCx1-300RK3..............................................................98 DBCx2-150RK1.........................................................93,94 DBCx2-200RK1.........................................................95,96 DBCx2-300RK1..............................................................98 DBCx2-300RK3..............................................................98 DBCx3-150RK1.........................................................93,94 DBCx3-150RK2.........................................................93,94
800.355.1991
Dixon Bayco 2013
155
Part Number Index
800.355.1991
Replacement Parts
Dixon Bayco 2013
DNOG6...........................................................................28 FG4540.............................................................................9 FT100......................................................................46,127 FT1001...........................................................................45 FT1001-12......................................................................45 FT100-12.................................................................46,127 FT100-18..................................................................46127 FT1002...........................................................................45 FT1002-12......................................................................45 FT1003...........................................................................45 FT1003-12......................................................................45 FT1004...........................................................................45 FT1004-12......................................................................45 FT1005...........................................................................45 FT1005-12......................................................................45 FT1006...........................................................................45 FT1006-12......................................................................45 FT100S....................................................................47,128 FT101.............................................................................46 FT101-12........................................................................46 FT101-18........................................................................46 FT102.............................................................................46 FT103.............................................................................46 FT150......................................................................41,127 FT150-12.................................................................41,127 FT150-12P....................................................................125 FT150-18.................................................................41,127 FT150-18P....................................................................125 FT150P...............................................................38,53,125 FT150P-12.................................................................38,53 FT150P-18......................................................................38 FT150S...........................................................................47 FT150S.........................................................................128 FT151.............................................................................41 FT151-12........................................................................41 FT151-18........................................................................41 FT151P...........................................................................38 FT151P-12......................................................................38 FT151P-18......................................................................38 FT151RL.........................................................................53 FT151RL-12...................................................................53 FT152.............................................................................41 FT152P...........................................................................38 FT152RL.........................................................................53 FT155.............................................................................50 FT191S...........................................................................47 FT2001...........................................................................42 FT2001-12......................................................................42 FT2002...........................................................................42 FT2002-12......................................................................42 FT2003...........................................................................42 FT2003-12......................................................................42
FloTech Overfill Products
DBCx3-200RK1.........................................................95,96 DBCx3-200RK2.........................................................95,96 DBCx3-300RK1..............................................................98 DBCx3-300RK2..............................................................98 DBCx3-300RK3..............................................................98 DBCx4-150RK1.........................................................93,94 DBCx4-200RK1.........................................................95,96 DBCx4-300RK1..............................................................98 DBCx4-300RK3..............................................................98 DBCx6-150RK1.........................................................93,94 DBCx6-200RK1.........................................................95,96 DBCx6-300RK1..............................................................98 DBCx7-150RK1.........................................................93,94 DBCx7-200RK1.........................................................95,96 DBCx7-300RK1..............................................................98 DBCx9-300RK1..............................................................98 DBCx9-300RK3..............................................................98 DBCxx-150RK4.........................................................93,94 DBCxx-150RK5.........................................................93,94 DBCxx-150RK6.........................................................93,94 DBCxx-150RK7.........................................................93,94 DBCxx-150RK8.........................................................93,94 DBCxx-150RK9.........................................................93,94 DBCxx-200RK4.........................................................95,96 DBCxx-200RK5.........................................................95,96 DBCxx-200RK6.........................................................95,96 DBCxx-200RK7.........................................................95,96 DBCxx-200RK8.........................................................95,96 DBCxx-200RK9.........................................................95,96 DBCxx-300RK4..............................................................98 DBCxx-300RK5..............................................................98 DBCxx-300RK6..............................................................98 DBCxx-300RK7..............................................................98 DBCxx-300RK8..............................................................98 DBCxx-300RK9..............................................................98 DBS61-200.....................................................................22 DBS62-200.....................................................................22 DBS63-200.....................................................................22 DBVA73-2030.................................................................21 DBV-BL200.....................................................................26 DBV-BL300.....................................................................26 DBV-BL400.....................................................................26 DBV-BN200....................................................................26 DBV-BN300....................................................................26 DBV-BN400....................................................................26 DBV-VB200....................................................................26 DBV-VB300....................................................................26 DBV-VB400....................................................................26 DFN100..........................................................................27 DFN100HF.....................................................................27 DN7LOBF.......................................................................27 DN7UOBF......................................................................27
Bayco Petroleum Products
Part Number Index
Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index
Part Number Index
FT2004...........................................................................42 FT2004-12......................................................................42 FT2005...........................................................................42 FT2005-12......................................................................42 FT2006...........................................................................42 FT2006-12......................................................................42 FT201.................................................................43,44,127 FT201-12............................................................43,44,127 FT201-18............................................................43,44,127 FT202........................................................................43,44 FT202-12...................................................................43,44 FT202-18...................................................................43,44 FT203P...........................................................................43 FT203PSPEC.................................................................43 FT204P...........................................................................43 FT206........................................................................43,44 FT207.............................................................................41 FT208.............................................................................41 FT20801.........................................................................39 FT20801S.......................................................................39 FT20801TWS.................................................................39 FT20802.........................................................................39 FT20802S.......................................................................39 FT20802TWS.................................................................39 FT20803.........................................................................39 FT20803S.......................................................................39 FT20803TWS.................................................................39 FT20804.........................................................................39 FT20804S.......................................................................39 FT20804TWS.................................................................39 FT20805.........................................................................39 FT20805S.......................................................................39 FT20805TWS.................................................................39 FT20806.........................................................................39 FT20806S.......................................................................39 FT20806TWS.................................................................39 FT208-390P....................................................................36 FT208-390PG.................................................................36 FT208-390PGS..............................................................36 FT208-390PGSO............................................................36 FT208-390PGST............................................................36 FT208-390PGSTO.........................................................36 FT208-390PGT...............................................................36 FT208-390PP.................................................................36 FT208-390PPG..............................................................36 FT208-390PPGS............................................................36 FT208-390PPGSO.........................................................36 FT208-390PPGST..........................................................36 FT208-390PPGSTO.......................................................36 FT208-390PPGT............................................................36 FT208-391P....................................................................36 FT208-391PG.................................................................36 156
FT208-391PGS..............................................................36 FT208-391PGST............................................................36 FT208-391PGT...............................................................36 FT208-391PP.................................................................36 FT208-391PPG..............................................................36 FT208-391PPGS............................................................36 FT208-391PPGST..........................................................36 FT208-391PPGT............................................................36 FT208P...........................................................................37 FT208PP........................................................................37 FT208PPC......................................................................37 FT2101...........................................................................42 FT2101-12......................................................................42 FT2102...........................................................................42 FT2102-12......................................................................42 FT2103...........................................................................42 FT2103-12......................................................................42 FT2104...........................................................................42 FT2104-12......................................................................42 FT2105...........................................................................42 FT2105-12......................................................................42 FT2106...........................................................................42 FT2106-12......................................................................42 FT2801...........................................................................40 FT2801-12......................................................................40 FT2802...........................................................................40 FT2802-12......................................................................40 FT2803...........................................................................40 FT2803-12......................................................................40 FT2804...........................................................................40 FT2804-12......................................................................40 FT2805...........................................................................40 FT2805-12......................................................................40 FT2806...........................................................................40 FT2806-12......................................................................40 FT2807...........................................................................40 FT2807-12......................................................................40 FT2808...........................................................................40 FT2811...........................................................................40 FT2811-12......................................................................40 FT2812...........................................................................40 FT2812-12......................................................................40 FT2813...........................................................................40 FT2813-12......................................................................40 FT2814...........................................................................40 FT2814-12......................................................................40 FT2815...........................................................................40 FT2815-12......................................................................40 FT2816...........................................................................40 FT2816-12......................................................................40 FT2817...........................................................................40 FT2817-12......................................................................40
800.355.1991
Dixon Bayco 2013
Bayco Petroleum Products
Part Number Index
Part Number Index
800.355.1991
Replacement Parts
Dixon Bayco 2013
FT395PG-20.................................................................37 FT395V.........................................................................49 FT395V-G.....................................................................49 FT400...........................................................................50 FT400-1000..................................................................50 FT400-500....................................................................50 FT401...........................................................................50 FT401-1000..................................................................50 FT401-150....................................................................50 FT402...........................................................................50 FT403...........................................................................50 FT404...........................................................................50 FT404-1000..................................................................50 FT404-150....................................................................50 FT405-500....................................................................50 FT450...........................................................................50 FT451...........................................................................50 FT520...........................................................................51 FT520CASE.................................................................51 FT520WOGA................................................................51 FT520WOGACASE......................................................51 FT521...........................................................................51 FT522...........................................................................51 FT523...........................................................................51 FT530...........................................................................51 FT540...........................................................................51 FT600...........................................................................52 FT600C.........................................................................52 FT600S.........................................................................52 FT600SC......................................................................52 FT601.........................................................................140 FT601-10....................................................................140 FT603...........................................................................52 FT620...........................................................................52 FT620S.........................................................................52 FT621.........................................................................140 FT623...........................................................................52 FT9000.......................................................................127 FT9000P.....................................................................125 FT9021.........................................................................50 FT9022.........................................................................50 FT9023.........................................................................50 FT9024.........................................................................50 G200BL........................................................................26 G200T...........................................................................26 G200VB........................................................................26 G300BL........................................................................26 G300T...........................................................................26 G300VB........................................................................26 G4000AS......................................................................82 G400BL........................................................................26
FloTech Overfill Products
FT2818...........................................................................40 FT2818-12....................................................................40 FT300...........................................................................48 FT300P.........................................................................37 FT300SS......................................................................48 FT301...........................................................................48 FT301P.........................................................................37 FT301SS......................................................................48 FT302...........................................................................48 FT303...........................................................................48 FT303SS......................................................................48 FT304...........................................................................48 FT304SS......................................................................48 FT305...........................................................................48 FT306...........................................................................48 FT306P.........................................................................37 FT307...........................................................................48 FT307SS......................................................................48 FT310............................................................. 48,119,134 FT310SS........................................................ 48,119,134 FT311............................................................. 48,119,134 FT311SS......................................................... 48,119,134 FT313....................................................................48,134 FT313SS...............................................................48,134 FT314....................................................................48,134 FT314SS...............................................................48,134 FT315...........................................................................48 FT316....................................................................48,121 FT317....................................................................48,134 FT317SS...............................................................48,134 FT320................................. 48,119,123,122,134,136,138 FT321................................. 48,119,123,122,134,136,138 FT390...........................................................................49 FT390-20......................................................................49 FT390G........................................................................49 FT390G-20...................................................................49 FT390GT......................................................................49 FT390PG-20.................................................................37 FT390T.........................................................................49 FT390V.........................................................................49 FT391...........................................................................49 FT391V.........................................................................49 FT393...........................................................................49 FT394...........................................................................49 FT394G........................................................................49 FT394P.........................................................................37 FT394PG......................................................................37 FT394V-G.....................................................................49 FT394VP......................................................................37 FT394VPG....................................................................37 FT395...........................................................................49 FT395G........................................................................49
157
Bayco Petroleum Products FloTech Overfill Products Replacement Parts Part Number Index
Part Number Index
G400T........................................................................... 26 G400VB........................................................................ 26 GS1.............................................................................. 18 GS2.............................................................................. 18 L1110-L2287................................................................. 76 L2311............................................................................ 75 L2312........................................................................... 75 L2373........................................................................... 75 L4217........................................................................... 83 L519-12........................................................................ 68 L519-15........................................................................ 68 L519-18........................................................................ 67 NIPPLE/1................................................................. 71,72 NUT.25HX-SS............................................................... 87 NUTL357-1.......................................................... 109,108 O-RING#132................................................... 81,108,110 O-RING#39................................................................... 74 O-RING-AS016.................................................... 109,108 O-RING-AS-129......................................................... 108 O-RING-AS-334...................................................... 76,82 O-RING-AS339-V......................................................... 81 PC30............................................................................. 18 PIN5/16X 1 1/4-P.......................................................... 72 PIN-L389-SS.............................................................. 108 RING-VH-225............................................................... 81 RING-WH-50................................................................ 86 SA4050AL.................................................................... 14 SA4050BZ.................................................................... 14 SC1024375-SS............................................................. 81 SC3/8NCX1/2............................................................... 74 SC5/16-18X2.5P........................................................... 74 SC5-16NCX.75FSS................................................. 81,82 SLV358-1.................................................................... 109 SLVL358-1.................................................................. 108 SPRG/L4432................................................................ 81 SPRG-972.................................................................. 110 SPRG-A4630................................................................ 86 SPRG-L368......................................................... 108,110 SPRG-L4506................................................................ 85 SPRING-L5123........................................................ 81,82 STEMPACK-L360................................................ 109,108 SWMF125..................................................................... 31 SWMF150..................................................................... 31 SWMF200..................................................................... 31 SWMF-RK1.................................................................111 SWMF-RK2.................................................................111 SWMF-RK22...............................................................111 SWMF-RK3.................................................................111 158
SWMF-RK32...............................................................111 SWMF-RK4................................................................ 112 SWMF-RK42.............................................................. 114 SWMF-RK5................................................................ 112 SWMF-RK52.............................................................. 114 SWMF-RK6................................................................ 112 TDF6............................................................................. 18 TDF68RK...................................................................... 86 TDF7............................................................................. 18 TDF7RK........................................................................ 86 TDF8............................................................................. 18 TRUARC-5100-25........................................................ 75 TTF3AL........................................................................... 8 TTF3AL-3MT.................................................................. 8 TTF400SP...................................................................... 8 TTF4AL........................................................................... 8 TTF4AL-3EMT................................................................ 8 TTF4AL-3FT................................................................... 8 TTF4AL-3MT.................................................................. 8 TTF4AL-4EMT................................................................ 8 TTF4AL-4FT................................................................... 8 TTF4AL-4MT.................................................................. 8 TTF4ALHC-3MT............................................................. 8 TTF4ALHC-4MT............................................................. 8 U-CUP-2/75....................................................................74 VAC4030RK...................................................................83 VR3100...........................................................................16 VR3100NP......................................................................16 VR4000...........................................................................16 VR4000-2.......................................................................81 VR4000-3.......................................................................81 VR4000-4.......................................................................81 VR4000-5.......................................................................81 VR4030CS-1..................................................................83 VR4030CS-3..................................................................83 VR4030CS-4..................................................................83 VR4030CS-AL...........................................................16,16 VR4030CS-NP...............................................................16 VR4050AL.................................................................14,16 VR4050ALC...............................................................14,16 VR4050PL.................................................................14,16 VR4050PLC...............................................................14,16 VR4050PLRK1...............................................................80 VR4075...........................................................................80 VR4076...........................................................................80 VR4077...........................................................................80 VR4086...........................................................................14 VR4086BY......................................................................14
800.355.1991
Dixon Bayco 2013
Bayco Petroleum Products
Part Number Index
Part Number Index
800.355.1991
Replacement Parts
Dixon Bayco 2013
FloTech Overfill Products
VR4100...........................................................................16 VR65000RK1............................................................... 78 VR4100-2..................................................................81,82 VR6500LPNP.............................................................. 15 VR4100-3..................................................................81,82 VR6500NP................................................................... 15 VR4100F........................................................................16 VRC3000AL................................................................. 16 VR4100FNG...................................................................16 VRP3500..................................................................... 17 VR4100F-NGNP.............................................................16 VRP3500-2.................................................................. 85 VR4100NP......................................................................16 VRP3500-4.................................................................. 85 VR4100NPS...................................................................16 VRP3501-6.................................................................. 85 VR4100RK1....................................................................81 VRP3600..................................................................... 17 VR4100S..................................................................... 16 VRV3501..................................................................... 17 VR6000-1.................................................................... 77 VRV3501-2.................................................................. 85 VR6000-2.................................................................... 79 VRV3501-3.................................................................. 85 VR6000-3............................................................... 76,82 VRV3501-4.................................................................. 85 VR6000-4.................................................................... 76 VRV3501-5.................................................................. 85 VR6000-5.................................................................... 76 VRV3501-6.................................................................. 85 VR6000-6............................................................... 15,76 WASHER.375-SS........................................................ 69 VR6000-7............................................................... 77,83 VR6000-8.................................................................... 77 VR6000-9.................................................................... 77 VR6000NP................................................................... 15 VR6030RK1................................................................. 84 VR6030RK2................................................................. 84 VR6030RK3................................................................. 84 VR6030RKV1.............................................................. 84 VR6030RKV3.............................................................. 84 VR6030SQ.................................................................. 17 VR6035RK1................................................................. 84 VR6035RK2................................................................. 84 VR6035RK3................................................................. 84 VR6035RK4................................................................. 84 VR6035RKV1.............................................................. 84 VR6035RKV3.............................................................. 84 VR6035SQ.................................................................. 17 VR6100........................................................................ 15 VR6100CAK................................................................ 76 VR6100NP................................................................... 15 VR6100SPHK.............................................................. 76 VR6100SPK................................................................ 76 VR6200........................................................................ 15 VR6200ANP................................................................ 15 VR6200NP................................................................... 15 VR6200NPB................................................................ 15 VR6200NPBP.............................................................. 15 VR6200NPBU.............................................................. 15 VR6200NPDP.............................................................. 15 VR6200PNP................................................................ 15 VR6230........................................................................ 77 VR6500........................................................................ 15 159
NOTES
Limited Warranty
Table of Contents Fuel Compatibility Chart.......................................... 4 API Couplers........................................................... 25 API Valves................................................................. 6
API Valve Dust Caps............................................................... 7 API Valve Gravity Drop Adapters ............................................ 7
Flanged Connections and Accessories..............7-9
TTMA Flanged Sight Flow Indicators....................................... 7 TTMA Flange x Thread Adapters............................................. 8 TTMA Weldable Flanges......................................................... 8 TTMA Flange Reducer............................................................ 9 TTMA Butterfly Valve Spacer................................................... 9 API & TTMA Flange Gaskets................................................... 9 TTMA Flange Dimensions....................................................... 9
Fuel Delivery Elbows.........................................10-12
6200 Series- Fuel Delivery Elbows........................................ 10 6500 Series- Heavy Duty Fuel Delivery Elbows.................... 10 Straight Drop Fuel Delivery Connectors................................ 11 Fuel Delivery Elbow Inlets..................................................... 11 Side Seal Fuel Delivery Elbows............................................. 11 Side Seal to Top Seal Adapter............................................... 12 Elbow Height Extensions....................................................... 12 Tank Cabinet "Dummy" Weld-On-Adapters........................... 12
Coaxial Single Point Fuel Delivery/Vapor Recovery Elbows............12-13
Replacement Fuel Inlets and Vapor Outlets.......................... 12 Coaxial Elbows...................................................................... 13
Fuel Station............................................................. 14
Delivery In-Ground Adapters and Caps................................. 14 Vapor Recovery Adapters and Caps..................................... 14
Vapor Elbows..................................................... 13,15
Single Point - Coaxial Elbows........................................... 13,15 Dual Point - Vapor Recovery Elbows..................................... 15
Tank Vapor Equipment................................. 14,16,17
Tank Vapor Return Valves..................................................... 16 Orange Vapor Caps.......................................................... 14,16 Vapor Hose Couplings........................................................... 16 Tank Sequential Vapor Vents................................................. 17 Tank Inbreathing and Outbreathing Vents............................. 17
Miscellaneous Tank Equipment.......................17-19
Air Interlock Valves................................................................ 17 Hose Tube Doors................................................................... 18 Aluminum Ladder Step.......................................................... 18 Static Grounding Balls........................................................... 18 One Way Full Flow Ball Valves.............................................. 19
Two Way 3 Port Diverting Ball Valves.................................... 19 Tanker Pipe Caps.................................................................. 18
Dry Disconnects................................................20-24
Cam & Groove Style Dry Disconnect Couplings.............20-23 Female NPT Adapters........................................................... 20 Jump Size Female NPT Adapters......................................... 21 Female NPS Vapor Adapter.................................................. 21 150# Flange Adapter............................................................. 21 Female NPT Couplers........................................................... 22 Greaseless Female NPT Couplers........................................ 22 Female NPT Swivel Couplers................................................ 22 Valve Handle Locking Kits for above Couplers...................... 23 Cam & Groove Style Dry Disconnect D2C Couplings........... 23 Bayco Bayonet Style Dry Disconnect Couplings................. 24 Female NPT Adapters........................................................... 24 Female NPT Couplers........................................................... 24
Groove Connections.............................................. 26
Aluminum Groove Clamps..................................................... 26 Lightweight Iron Groove Clamps........................................... 26 Replacement clamp Gaskets................................................. 26
Dixon Bayco, (herein called "Dixon") warrants the products described herein, and manufactured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It’s sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon’s satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon’s factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such items being limited to the actual warranty extended to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by others than Dixon; and (d) to normal maintenance services and the replacement of service items (such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the fullest extent allowable by applicable law. Other than the obligation of Dixon set forth herein, Dixon disclaims all warranties, express or implied, including but not limited to any implied warranties of merchantability or fitness for a particular purpose, and any other obligation or liability. The foregoing constitutes Dixon's sole obligation with respect to damages, whether direct, incidental or consequential, resulting from the use or performance of the product. Some products and sizes may be discontinued when stock is depleted, or may require a minimum quantity for ordering.
Limits of Liability
Fuel Nozzles & Accessories.............................27-31
Automatic Shut Off.............................................................27-28 Farm and Consumer Nozzles................................................ 27 Big Mouth™ Diesel Nozzle.................................................... 27 Fuel Master™ Diesel Nozzle................................................. 27 Bayco Automatic Diesel Nozzle............................................. 28 Fueler 100™ Automatic Diesel Nozzle.................................. 28 Manual Shut Off..............................................................28-31 Ball Nozzles........................................................................... 29 Replacement Spouts and Quick Fill Swivel Nuts................... 29 Pressure Nozzles for Bulk Delivery....................................... 28 Replacement Spouts............................................................. 29 High Capacity - Low Pressure/Gravity Utility Nozzle............. 28 Standard - Low Pressure/Gravity utility Nozzle..................... 30 Replacement Spouts............................................................. 30 Aircraft Over Wing Nozzles................................................... 31 Accessories............................................................................. 31 Male x Female NPT Nozzle Swivels...................................... 31 Male NPT x Hose Shank Swivels.......................................... 31 Breakaways........................................................................... 31
Fuel Tank Accessories........................................... 32
Automatic Pressure/Vacuum Relief Caps for Stationary Tanks.................................................................... 32 Standard Vent Caps for Stationary Tanks.............................. 32 Automatic Pressure/Vacuum Relief Caps for Mobile Tanks... 32
This catalog is intended as a product offering. It is not intended to be a user or technical manual. Information in this catalog is subject to change without notice. All users and distributors of products sold through this catalog should contact Dixon with questions of use, compatibilities, coupling procedures and life of product. Dixon's full-time engineering and test staff is always available to recommend uses and to assist distributors and users with any questions.
Safety This warning triangle, which appears throughout our catalog, is used as a reminder that the user should carefully review for safety the appropriateness of the product for the media, application and environment in which it will be used.
Copyright © 2013 by Dixon
Copyright
All rights reserved. This book is copyrighted material. Use, reproduction or copying of it by anyone other than Dixon is strictly forbidden without its express written consent.
pages 2 - 32
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Dixon Bayco Petroleum & Overfill 2013 Catalog
Overfill Products pages 33 - 61
Petroleum Replacement Parts pages 62 - 115 Overfill Replacement Parts pages 116 - 140
Dixon Bayco USA
800 High Street, Chestertown, MD 21620 Customer Service: 410-778-2002 • 800-355-1991 Fax: 410-778-4702 • 800-283-4966
dixonbayco.com Dixon Group Canada Limited
2315 Bowman Street, Innisfil, Ontario L9S 3V6 Customer Service: 705-436-1125 • 800-355-1991 Fax: 705-436-6251 • 877-436-6251
dixongroupcanada.com dixonvalve.com
customer service DBP-13
Index pages 141 - 159
© 2013
DBP13-1P5M
Printed in the USA
UFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACTURING • QUALITY • SERVICE • MANUFACT
Petroleum Products
Dixon Bayco Petroleum & Overfill
2013
dixonbayco.com • Customer Service: 877.963.4966