SG Gears Brochure

Page 1


About Us 

We are manufacturers of Gears, custom built Gear boxes and precision machined components. We are in this industry since 21 years. S.G.Gears was started with an vision to become a premier gear and precision machined component manufacturer and achieve customer satisfaction and retention through continuous improvement in manufacturing practices for better quality and prompt delivery.

Our mission is to grow with our customers by establishing all sort of gear cutting and machining facilities to meet their needs.

We have facilities to manufacture all types of gears i.e. spur, helical, straight bevel, spiral bevel herringbone gears,Worms and Worm Shafts as well. We also have a wide dimensional range for all these types of gears. We as per our quality policy deliver 100% quality on the committed date.


Gear Metrology ďƒ˜

We are capable of measuring and analyzing all types of Gears i.e Spur Gears, Helical Gears, Straight bevel Gears, Spiral bevel gears, Herringbone Gears, Worm and worm shafts. The Gear quality class for all these types can be determined.

ďƒ˜

The Gleason 475 GMS is a fully CNC Gear analyzer machine which can analyze all the above mentioned types of gears upto 475mm diameter. The gear quality report is machine generated.


Broached Parts With Internal Splines ďƒ˜

S. G. Gears is capable of manufacturing Internal Splines with good accuracy and repeatability. Interanl Spline for component with Diameter 500mm can be cut.

ďƒ˜

We are generally cut Internal/External splines in Steel, Stainless Steel, Bronze and Aluminum. Splines are used in mechanical rotating drive systems. Any device that transfers rotary motion from an input shaft to an output shaft most likely uses splines of one form or another.


Herringbone Gears Or Double Helical Gears ď ľ

Gears

find

application

in

steel

rolling mills, cement industry etc. Herringbone Gears are used to balance

the

thrust

load.

A

herringbone gear, a specific type of double helical gear, is a special type of gear which is a side to side (not face to face) combination of two helical gears of opposite hands. From the top the helical grooves of this gear looks like letter V. Unlike helical gears they do not produce an additional axial load.


Spiral Bevel Gears 

We design and manufacture spiral bevel gears. We manufacture Spiral Bevel Gears per your drawing. We also clone gears by replicating an existing gear. A spiral bevel gear is a bevel gear with helical teeth. The main application of this is in a vehicle differential, where the direction of drive from the drive shaft must be turned 90 degrees to drive the wheels. The helical design produces less vibration and noise than conventional straight-cut or spur-cut gear with straight teeth.


Precision Machined Components

ďƒ˜

We manufacture Precission Machined Components which require high Accuracy and Precission. We are capable of machining various componets, pump housings, gear box housings etc as per the customer quality requirements.


Splined Shafts ď ľ

S. G. Gears are capable of manufacturing internal as well as external splines. We are manufacture internal splines with high accuracy and repeatability using Gear Shaping machines and Vertical Broaching Machine of 20Ton 2000mm Stroke.


Custombuilt Gearboxes ďƒ˜

We

have

knowledge

acquired

our

through

extensive our

own

developments and the takeover of OEMs. We strive to keep our OEM knowledge at the highest level by developing new gearboxes using the latest technologies. We lead the gear technology

industry

through

innovative designs and applications. Our design

engineers

supervise

modifications

and

repairs, develop

complete, Custombuilt Gearboxes or custom-built gearboxes.


Spur And Helical Gears ďƒ˜

S. G. Gears also have Gear Grinding cover

the

Facilities Diameter

which and

Module Range of our Hobbed Gears. We can Spur And Helical Gears deliver Gear of DIN Class 7 or AGMA Class 11.


Worm Gears ďƒ˜

Worm gearing is a class of gear reducers that utilizes right angle, non-intersecting shafts. This style of reducer provides smooth and quiet operation

and

allows

for

the

possibility of large speed reductions. ďƒ˜

These gears are available from stock in a wide variety of ratios, from as low as 4:1 to as much as 3600:1. The compact

design

and

construction

allows worm gear reducers to be placed in a relatively small space.


Straight Bevel Gears ďƒ˜

S. G. Gears can manufacture a wide range of straight bevel gears till a maximum dia. of 600 mm. We have nine Straight Bevel Gear generators installed. We can provide Straight Bevel Gears in lapped condition.

ďƒ˜

The Straight Bevel Gears will be manufactured

as

per

the

Customer Quality Requirement. Contact

pattern

requirement,

Backlash

requirement

or

any

other quality requirement can be fulfilled.


Thank you


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