Vimal Industrial System
About Us
Vimal Group has experienced enviable business growth year on year, thanks mainly to long list of reputed clients acquired by goodwill generated by our long lasting quality systems.
We have successfully developed and delivered systems that have become an integral part of clients manufacturing operations.
Our systems help reduce operator fatigue, enhance productivity, ensure quality of products and meet assembly goals.
We are proud owners of this responsibility.
Building on the premise of constant innovation and technology, within 7 years we created a milestone in aiding manufacturing of Machines for car interior and exterior components.
We have mastered the technical skills in plastic welding with the help of technical processes like Heat staking, Ultrasonic welding, Heat insertion, and Hot plate welding, Leak testing.
We gauge our success by how our customer goals are met with regards to product requirement, least downtime, enhanced productivity and seamless integration.
Pipe Sizing Machine
Riding on our interminable volumes of occupational proficiency and understanding, we are indulged in presenting a broad array of Pipe Sizing Machine.
Highly applauded and accredited for their longer life, these offered products are obtainable with us in different stipulations.
Besides this, these provided products can be customized as per the variegated and changing requisites of our customers to acquire trust.
SPM consists of:
fixture for component holding & clamping ,
front rams for different pipe end operations ,
control panel for operation ,
two hand safety,
power pack & tooling ,
shapes can be formed like photos given below
Assembly and Punching Presses
Vimal Industrial System Products & Services we provide to our customers with excellent Quality & Safety standards for manufacturing hydraulic presses/ Hydro Pneumatic / Pneumatic Press Due to this capability & to suit our customer’s Standard & Custom requirements and specifications.
In a relatively short span of time which have become a name to Vimal Industrial System
Vimal Industrial System Presses can be operated both by hand and by our power packs, i.e., manually, to hydraulic presses, which are operated by our hydraulic power packs.
Vimal Industrial System of highly qualified and skilled engineers has constantly come out with several innovations to ensure the efficiency of our hydraulic presses.
Available in Hydraulic Hydro Pneumatics & Pneumatic Operations.
Infrared Heat Welding Machines
Infrared Welding is the process of joining plastic components with the use of electric quartz glass infrared emitters.
It is a complex assembly method that requires a delicate balance of machine capabilities such as accurately regulated parameters including time, temperature and tool positioning.
Benefits Of InfraRed Heat Welding
No restriction on contour parting lines.
Part mismatch not a concern as light can be adjusted to match the molding process
Parts are never physically touched by the heating elements, therefore sealing surfaces are always more consistent.
Able to hold tighter part dimension tolerances.
Lower injection tool costs due to joint design
Enables assembly of components inside housing prior to welding.
Hot Plate Welding Machines
Hot plate welding is the process of joining two parts of a plastic component using heated plate.
Hot plate welding, also known as mirror, platen, or butt welding, is used for welding injectionmolded components, for example in automotive applications, and extensively in joining plastic.
Plastic welding using hot plate method involves three sequential stages namely surface preparation, application of heat and pressure, cooling.
The parts to be welded are pressed on preheated plate for predefined time for sufficient plastic material to melt.
Then the heated plate is withdrawn and the slightly melted surface of two parts is pressed together to form a joint.
Heat Insertion Machines
Heat Insertion is a process wherein a heated thermal tip embeds a metal insert into a plastic application.
Used for assembly of metal parts with plastic parts permanent .
Such parts used in automotive for fasting with metal parts in Vehicles .
We Specialize in SPM’s for
Foot Board - Bolt inserts
Intake manifolds - Nut Inserts
Washer Tanks - Bushes
Radiator Tank - Bushes
Heat insertion is the process which finds applications in joining plastic parts. Thermoplastic parts as such are too soft to sufficiently hold threads and offer tight joints.
Heat Staking Machines
Heatstaking machines are beneficial when joining two parts that consist of different material which cannot normally be ultrasonically welded.
Features
Although each machine is custom built for its specific application, the following information details typical machine features.
Rugged, tubular steel frame construction using the highest quality components
Safety guarding
HMI /MMI process controls provide easy set up and repeatability of control.
Quick disconnect heater elements
Palm buttons and emergency stop
Controlled air flow
Heater Burnout Alarms (optional)
Closed loop systems for process monitoring
Ultrasonic Plastic Welding Machines
The ultrasonic welding of plastics uses high frequency sound waves to create frictional heat between thermoplastic materials.
The welding tool (Sonotrode) couples with the part to be welded and moves it in longitudinal direction.
The part to be welded remains static. Now the parts to be welded are simultaneously pressed together, using pneumatic press.
The simultaneous action of static and dynamic forces causes fusion of the parts. Localized friction heat is generated at the joint area creating a joint between two parts.
This process happens in a very short period of time (Generally within seconds).
The primary requirement is that both working pieces should have near equivalent melting point.
End Forming Machines
Maintaining our sync with the prevailing market developments and trends, we are readily indulged in bringing forth a broad compilation of End Forming Machines.
Using premium quality basic material and advanced tools and machinery, these offered machines are applauded and accredited for their durability, ruggedness and seamless finish.
Together with this, our clients can avail these from us at rock bottom rates.
SPM consists of:
fixture for component holding & clamping ,
front rams for different pipe end operations ,
control panel for operation ,
two hand safety,
power pack & tooling ,
shapes can be formed like photos given below
Contact Us Vimal Industrial System Contact Mobile Web:
Person: Mr. Dipak Patil
No: +91 7875509999
www.ultrasonicplasticweldingmachines.com
Address:
Sr No 36/1/3/3,Narhe-Ambegaon Road Narhe
Industrial Area Area: City:
Narhe Gaon Pune - 411041