Optibelt Brand News Edition 2017 by Optibelt GmbH

ISSUE 2017

OPTIBELT BRAND NEWS

VER HANNO C IAL FAIR SPE EIN

EINST J UST LIKE

SUPER XE-POWER PRO Ultimate performance on the smallest pulley diameters, in extreme temperature ranges and at the highest speeds.

GREEN GARDEN A perfect portfolio for gardening and landscaping.

COMPETENCE IN COUPLINGS System solutions for the entire drive train by DESCH DPC.

More on Page 18

, H A L L 25 C13 S TA N D

OPTIBELTBRANDNEWS

Page 2

“THE BEST THINGS IN LIFE ARE NOT THOSE THAT YOU GET FOR MONEY.”

ALBERT EINSTEIN

CONTENTS

Page 3

CONTENTS:

4 – 7

8 – 9

EXHIBITION STAND

JUST LIKE EINSTEIN

10 – 11

SUPER XE-POWER PRO

14 – 15 GREEN GARDEN

This is also our understanding that we, as Optibelt, have towards our customers. Unfortunately we were and have been unable to meet this requirement at the end of last year and at the start of 2017, after in troducing our new warehouse extension and new despatch handling process. We were unable to keep to delivery dates and promises and we have put you, as our customers, in a difficult situation. We would like to apologise for this and promise you that we are making every effort to win back your trust. This is equally an obligation and a challenge for us. At the same time we want to continue investing in our future and yours. By the middle of the year we will have developed our PU and special belts competence and capacity further. Alongside this, we are expanding our testing capacities. The “test bed of the future’, which is currently under construction, will enable the use of the latest technology in the field of sensors, motorisation and networking as well as modularisation

16 –17

to adapt tests to special customer applications and to meet the highest standards. Furthermore, we would like to tell you in this Optibelt Brand News about what other areas we are working on in order to support you in your business activities and take you forward: new ideas and products, prospects looking forward and future orien tation – we will show you all these things in this brochure and also on our Stand C13 in Hall 25 of course. We look forward to your visit.

Yours, Reinhold Mühlbeyer Chairman of the Board (Arntz Optibelt Group)

2-WHEEL EXPERTS

18 –1 9

DESCH DPC

26 – 27 CROSS-MEDIA PORTAL

Albert Einstein, as was the case in other matters, spoke many a true word here too. Trust and reliability are two such properties that you do not buy, but have to work for – over a long process, with plenty of staying power and patience.

OPTIBELTBRANDNEWS

Page 4

HOW PRECISE RESEARCH AND CUSTOMISED SYSTEM COMPETENCE LEAD TO INGENIOUS DRIVE SOLUTIONS

JUST LIKE EINSTEIN

Page 5

OPTIBELT POWER TRANSMISSION – INGENIOUS & POWERFUL Whether in the cement industry or a coal-fired power sta tion – wherever dust, heat, cold, aggressive chemicals and enormous speeds have an effect on drive constructions, the Optibelt high performance belts prove their worth. Not only can we do big and brutish, however, but also small, clean and quiet: the household appliance industry has been relying on V-belts and ribbed belts produced by Optibelt for decades. Their tremendous tensile strength gets washing machines, dryers, vacuum cleaners and kitchen appliances moving quietly and with little vibration. In the agricultural engineering sector too, Optibelt solutions do their job reliably. Because innovative, powerful machines, which are pushed to the limit, only work with drive belts that can keep the pace. And continually expanding the limits of what is feasible is “Just like Einstein” ...

Optibelt used to supply individual parts and components. We have now proven ourselves as a system supplier for pre-assembled mod ules and complete drive systems. And, what is more, as a congenial partner for research, development and design engineering.

COMPLEX PROBLEMS, SIMPLE SOLUTIONS Einstein’s pursuit of perfection was legendary – and yet he did not attribute his achievements to “a single ingenious throw”, but to his persistence and precision in the search for simple solutions to complex problems. Taking small steps to the big solution, so to speak. This spirit of research is exactly what characterises Optibelt too – and has done so for over 145 years. We are the solution-oriented system partner for drive concepts – be it in the cement industry on Gotland, in grain mills in Turkey, for compressors, refrigeration units or the best makes of car in the world. And: we do not stop searching for the best solution. Just like Albert Einstein!

For over 145 years, Optibelt has been cooperating very closely with customers from all over the world. In this way we ensure a capacity for innovation, iden tify problems early and develop tailored drive concepts for the widest range of industries and applications. This flexibility and ability to cooperate enables us to take the performance and cost-effectiveness of our solutions to an increasingly high level. Our customers all over the world think this is quite ingenious. We at Optibelt think it is simply “Just like Einstein” ...

THE VALUE OF COOPERATION

Page 6

OPTIBELTBRANDNEWS

JUST LIKE EINSTEIN

Page 7

OPTIBELT AUTOMOTIVE TECHNOLOGY – BARELY BEATABLE For decades, Optibelt has been one of the most important system partners to the automotive industry. Original equipment manufacturers trust our individual customer solutions and uncom promising quality, which is why you will find Optibelt in prototypes and volume models – we are a supplier of high quality OE components and act as a development partner for complete drive systems. In the aftermarket sector we support dealers by providing a sales-boosting concept, which shows end customers the value of genuine OE brand quality and enables Optibelt solutions to be presented in stores and workshops in a way that promotes sales. Better, more cost-effective, more efficient – we remain strictly on track: “Just like Einstein” ...

In many branches and industries, the elastomer films made by Optibelt are indispensable problem solvers: they are used as X-ray protec tion up to 150 kV for airport security, for ex ample, and are also available in lead-reduced or lead-free qualities. Our system competence in the development and production of high quality elastomer solutions is also used in the automotive industry as a seal or membrane for regulating the pressure equalisation in the vehicle interior. When it comes to elastomer, we are always curious about special individual cases for customers – just like Einstein ...

OPTIBELT MATERIAL HANDLING – BRILLIANT FLOW Optibelt designs innovative conveyor technology solutions and transportation systems with genuine competitive edge – for transport, food, packaging, glass, wood, linear and medical. From very heavy-duty timing belts made of polyurethane and slipfree power drives through to linear drives with exact positioning. Our finishes, special coatings and cleats enable individual solutions for transport jobs with very special requirements. Whatever the aim: we never stop looking for the best solution – just like Einstein …

OPTIBELT ELASTOMER SOLUTIONS – DRASTICALLY ELASTIC

Page 8

MEET & GREET

OPTIBELTBRANDNEWS

EXHIBITION STAND

Page 9

OPTIBELT AT THE HANNOVER FAIR 2017

SUPER XE-POWER PRO – THE INNOVATION DRIVER

, H A L L 25 C13 D N A T S

The next generation of maintenance-free high-performance V-belts LAWN & GARDEN – OPTIMALLY TAILORED The new optibelt GREEN GARDEN aftermarket range for the retail trade MATERIAL HANDLING – SUPER FLEXIBLE Customised and cost-effective drive solutions for demanding transport concepts DELTA CHAIN CARBON 4BIKE – BREAKS CHAINS The optimal drive for bicycles and e-bikes COUPLINGS AND WSO PULLEYS Pulley drives with bite and couplings made to measure MADE BY WALK – SAVING AND MOVING Your specialist for gears and special drives TECHNICAL FILMS – BETTER TO BE SAFE More safety where it matters – technical elastomer films by Optibelt NEW TO THE RANGE – BETTER MEASUREMENT

optibelt TT RFID and optibelt TT Data – the efficient tension testers by Optibelt DEALER PORTAL – CORRECT DISTRIBUTION The new portal for Optibelt cross-channel communication

OPTIBELTBRANDNEWS

Page 10

OPTIBELT SUPER XE-POWER PRO M=S

Page 11

INNOVATION DRIVER ONCE AGAIN, OPTIBELT DEMONSTRATES HOW TO PUSH PERFORMANCE LIMITS.

NEW +20% MORE POWER COMPARED TO SUPER X-POWER

MAXIMUM PERFORMANCE Very quiet running even at very high torque levels

BACK IDLERS- PROOF The raw-edge optibelt SUPER XE-POWER PRO M=S is extremely flexible and suitable for back rollers – that opens up completely new scope for ultra-compact drive constructions.

+120

- 50

TEMPERATURE-RESISTANT Optimal power transmission from – 50 to + 120 °C – the ideal solution for compressors, ventilators, pumps, drills – and all extreme application scenarios.

maintenance-free

MAINTENANCE-FREE Moulded cogged EPDM mixture with crosswise fibre reinforcement for long service life and ultimate durability.

Ultimate performance on the smallest pulley diameters, in extreme temperature ranges and at the highest speeds: the brand new optibelt SUPER XE-POWER PRO M=S by Optibelt changes things up where others break down.

• Compressors • Fans and ventilators • Soil stabilizers

• Pumps • Wood processing machinery • High-power saws

• Machine tools • Lathes and drills • Grinding machines

IDEAL IN MECHANICAL ENGINEERING AND SPECIAL MACHINERY MANUFACTURING

CAPACITIES2 Material handling solutions from Optibelt run and run and run â&#x20AC;&#x201C; so well that in February 2017 we had to open a new production building covering 1,300 square metres in Rinteln. With twice the production and warehouse capacity we are able to fulfil customer requirements more flexibly and with shorter delivery periods. The building also features a particularly sustainable design and has a photovoltaic system for generating its own energy.

SUPER FLEXIBLE

MATERIAL HANDLING

Page 13

TOP SOLUTIONS FOR MATERIAL HANDLING

Optibelt presents customised and at the same time highly economic solutions for the textile industry, metalworking and from the drinks industry at the Hannover Messe.

GLASS, METAL, TEXTILES High-performance belts optibelt ALPHA TORQUE, optibelt ALPHA POWER and optibelt ALPHA FLEX are made of polyurethane with extremely high tensile strength and abrasion resistance. They are ozone and UV-resistant and extraordinarily resistant to oils and greases. They deliver drive power in a slip-free and synchronous manner. Based on the timing belts, optibelt ALPHA V and optibelt ALPHA SRP extremely demanding transport concepts can be produced: by means of directly welded on cleats and mechanical finishing, they can be exactly tailored to the relevant transported goods.

Demanding solutions for applications in the material handling sector can only be solved with the extensive range of polyurethane timing belts from Optibelt. The large product portfolio of V-belts, timing belts and ribbed belts made by the Optibelt Group is also used here.

ÂŠ 2017 ARNTZ OPTIBELT GROUP GERMANY

OPTIBELTBRANDNEWS

Page 12

OPTIBELTBRANDNEWS

GREEN GARDEN

Page 15

OPTIBELT POWER TRANSMISSION GREEN GARDEN OFFERS A VARIETY OF PERFECTLY COORDINATED DRIVE SOLUTIONS FOR GARDENING AND LANDSCAPING. MAXIMUM POWER IN THE SMALLEST SPACE Whether used for engaging or disengaging the clutch on sit-on mowers or for chopping up garden waste: the professional drive solutions from optibelt GREEN GARDEN provide the utmost power transmission. Thanks to their special design, they are characterised by a long service life and are also a safe bet in the spare parts business.

FROM THE PRIVATE ALLOTMENT GARDEN TO THE PUBLIC PARK:

• Lawn mower – the classic in private gardens • Zero turning circle mower – simply manoeuvres around trees and bushes • Front mower – excellent manoeuvrability and optimal ground hugging • Lawn tractor – you want one too • Large-area sickle-bar mower – efficient on large lawns and in parks • Scarifier – tends the turf • Large-area cylinder mower – clean, kind to the lawn, dependent on the weather • Shredder – make more mulch • Cultivator – for loose topsoil in the vegetable patch • Stump grinder – removes tree stumps

Page 14

OPTIBELTBRANDNEWS

2-WHEEL EXPERTS

Page 17

OPTIBELT BREAKS CHAINS. Whether on bicycles, e-bikes or motorbikes – timing belt drives can be increasingly found on two wheels.

2 – 3x

PA N S E F I L R E G LO N Low pretension Smooth back on the belt Optimised tooth shape High permitted tolerance of the connecting dimensions

BERNDS BICYCLES

TECHNICAL DATA

Bernds Bicylces makes special bicycles: ergonomically correct and ultra mobile. The owner-managed family business relies on uncompromising quality and an in-house developed belt drive. It uses a timing belt from Optibelt: the optibelt DELTA CHAIN Carbon. Its advantage can not only be seen compared to conventional chain drives, but also in comparison with other drive belts: thanks to an integrated tensioning device, it can be fitted under low tension. The rider simply adjusts it to the correct tension himself. The carbon reinforcement makes the optibelt DELTA CHAIN Carbon particularly tension-stable and it is also self-centering thanks to Bernds’ design.

Belt: 8MDC 1280 Pulley 1: 91Z Pulley 2: 24Z Vehicle: Gretel Engine: Humanoid Maximum Rotation: 120 RPM Speeds: 14 Transmission: Rohloff 14 speed

Page 16

OPTIBELTBRANDNEWS

Page 18

DESCH DPC

Page 19

COMPLETE DRIVE

WITH THE JOINT VENTURE, DESCH DPC, OPTIBELT AND DESCH ARE

DESCH DPC’s range of metals is the perfect complement to the Optibelt portfolio. The product range includes elastic and torsionally rigid couplings as well as special washers and friction bearings.

CONCENTRATING THEIR STRENGTHS TO CONSTRUCT COMPLETE DRIVE ELEMENTS IN EUROPE.

DPC

DESCH

FITS

INDUSTRY-SPECIFIC COUPLING SOLUTIONS

ELASTIC COUPLINGS HADEFLEX ®

FLEX

PEX

MINI COUPLING

CLAMP COUPLING DIN 115

GEAR COUPLING

Established standard coupling – up to 15,000 Nm

Highly elastic tyre coupling – practically maintenance-free

Puncture-proof cam coupling – 2 and 3-part construction

Backlash-free compensating coupling – minimal space requirement

Robust shaft connection – up to 80,000 Nm

Highly durable compensating coupling – up to 8,000,000 Nm

HABIX®

HRC

ORPEX

CLAMP COUPLING

FLANGE COUPLING DIN 116

FERROFLEX-N

Universal plug-in coupling – compact construction

Encapsulated standard coupling – international construction

Highly durable bolt coupling – up to 1,300,000 Nm

Simple shaft connection – in steel or stainless steel

Extremely robust shaft connection – up to 1,425,000 Nm

Backlash-free steel multi-disc coupling – with high torsional rigidity

RIGID COUPLINGS

RESCUE

OPTIBELTBRANDNEWS

Page 20

OPTIBELT WALK: SPECIALISTS FOR SPECIAL GEARS The professionals at Optibelt Walk always come into play when complex drive solutions and individual special gears are needed – from the gearbox layout to development and prototyping through to complete manufacturing.

& OPTIBELT WALK

RIDE

Page 21

FULLY ELECTRIC DRIVE

TAM Durabus produces buses for local transport and for use at airports. Thanks to their modular construction, the vehicles can be flexibly adapted in terms of length to different passenger capacities. The buses are driven fully electrically by two electric motors. Optibelt Walk developed the transmission and made various proto types, which are currently undergoing test operations.

TO THE RESCUE ResQTec saves lives. The company pro duces rescue cutters for fire departments and rescue services, which are used to cut victims of accidents out of badly damaged vehicles. The latest solution from ResQTex is an electrically powered cutter, whose battery pack is carried on the back, thus enabling firefighters to work more flexibly. The transmission has to withstand extremes and transfer the highest possible forces despite its compact design. For the devel opment of this challenging transmission solution, ResQTec relies on Optibelt Walk.

• Transmissions and assemblies • Gearwheels • Gear racks • Chain wheels

• Screws and worm gears • Bevel gears • Special tooth systems • Special pulleys

EVERYTHING FOR THE DRIVE TRAIN

Page 22

OPTIBELTBRANDNEWS

ELASTOMER SOLUTIONS

Page 23

BETTER TO BE SAFE SAFER X-RAY INSPECTIONS WITH OPTIBELT Nothing happens in tourist travel and modern food processing without X-ray inspection technology. optibelt ELASTOMIT-R protective curtains provide safety: they prevent X-rays from escaping erratically.

MORE INSIGHT X-ray technology is used at airports as a matter of course – and in China recently in the rail transport sector too: for security reasons, the luggage belonging to all passengers is screened before boarding the train. Yet in food processing too, X-ray systems are playing an increasingly important role. They are replacing metal detectors, because besides purely detecting foreign bodies, they can also perform completeness checks.

SAFE PROTECTION For X-ray inspection systems with tube voltages up to 150 kV, Optibelt offers a wide range of lead and lead-free products with varying screening values. All products are based on vulcanised rubber matrix, which guarantees a high degree of abrasion resistance and flexibility even under high loads. The lead-free protective curtain materials are particularly important for the food industry. Optibelt offers certified X-ray protection materials here for packaged and unpackaged goods.

FIND OUT WHAT IS REALLY INSIDE: FOOD SCANNERS SAFELY DETECT UNWANTED “INGREDIENTS”.

optibelt TT RFID

• RFID LABEL readable using TT RFID or PC with optional USB RFID dongle • S elf-adhesive RFID LABEL with free print area for individual address details • Writing and printing the RFID LABEL via RFID printer: send data by email, RFID LABEL by post • Easy to attach the RFID LABEL to the machine: 6 mm thick, self-adhesive and screw-on RFID PLATE

OPTIBELTBRANDNEWS

NEWLE

AVAILAB 8 01 FROM 2

NEW TO THE RANGE

Page 25

MASTER OF MEASUREMENT optibelt TT DATA

optibelt TT

• M easuring and product properties like optibelt TT

• Measuring range from 1 Hz to 600 Hz

+ Touchscreen for data entry

• Interference-free in loud and bright surroundings

+ Database

• Displays the last measurements

+ CAP interface

• Can be charged via USB

+ M easurement analysis possible on a PC + Upgradeable via USB

LE AVAILAB 018 FROM 2

LE AVAILAB

POWERFUL TENSION TESTER FROM OPTIBELT The optibelt TT RFID offers two interference-free measurement methods (EM/AC) and due to its unprecedented frequency range is also suitable for large centre distances. Two red LED light spots on the belt make it easier to position the measuring head. Internal drive data (CAP) can naturally be

used, whilst measurements can be saved on a microSD card or synchronised with a PC via an app. The integrated RFID reader can load drive data directly from machines with an RFID LABEL stuck on them. The RFID database management is done either directly on the TT RFID or alternatively on a PC.

MEASURING

MANAGING

• Two measuring ranges – AC: 1–16 Hz, EM: 6–600 Hz

• Touchscreen

• Wide frequency range for large centre distances LED measuring head positioning aid

• Use of internal drive data and general defaults from the TT database

• M easuring head on flexible gooseneck (EM) or 250=mm cable (AC)

• MicroSD compartment including card

• Powerful interchangeable battery, can be charged via USB

• PC synchronisation via TT DATA app

Page 24

Page 26

OPTIBELTBRANDNEWS

FULL IMPACT

OPTIBELT CROSS-MEDIA PORTAL

Page 27

THE OPTIBELT CROSS-MEDIA PORTAL The excellent reputation of the Optibelt brand is also based on consistent brand communication. That is why we will be provid ing our sales partners, prospectively by the end of 2017, with Optibelt CMP, an ultra modern content marketing portal. It pulls together all the multimedia Optibelt content for all relevant chan nels of communication. This means the contents are strategically coordinated and contribute to a coherent brand experience.

REACHING CUSTOMERS EFFECTIVELY Whether it is articles for your website, email design templates, blog entries, social media posts or Facebook videos – the Optibelt

Cross-Media Portal provides content for individual sales purposes and for the most important channels of communication: current news and background reports, internally produced videos and photos, but also email signatures, downloads or pre-formulated posts for social media.

INSPIRED WITH FOCUS The Optibelt CMP will bring the interests of customers together with the issues relating to the Optibelt umbrella brand. With contents that focus on the interests of the users – or quite simply entertain them – we want to touch people, entertain customers and offer services that create longterm brand loyalty.

Communication makes most sense when it is strategically controlled. And strategies are successful when they impress in terms of communication. Interesting, relevant content is therefore turning more and more into a success factor. Yet even the best stories are not propagated by themselves ...

THE NEW PORTAL FOR OPTIBELT CROSS-CHANNEL COMMUNICATION

37671 Höxter

T +49 (0) 52 71- 6 21 F +49 (0) 52 71- 97 62 00

GERMANY

E info @ optibelt.com

Corveyer Allee 15

www.optibelt.com

Printed on recycled paper Jewel Offset, 80 g/qm, 100% PEFC.

Optibelt GmbH

DATE 04/2017

PERSONALITY RIGHTS OF ALBERT EINSTEIN ARE USED WITH PERMISSION OF THE HEBREW UNIVERSITY OF JERUSALEM. REPRESENTED EXCLUSIVELY BY GREENLIGHT.