KF5200D Column Moving Type Vertical Machining Center
HYUNDAI WIA MT
EXPERIENCE THE NEW TECHNOLOGY HYUNDAI WIA Machinine Tool Overseas Sales Team 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea
2021-10 001.001 ENG
www.youtube.com/HYUNDAIWIAMT
TEL : +82 31 8090 2539
HIGHLIGHT KF5200D
Increased Productivity > Dual table structure for high productivity > Rapid Traverse Rate (X/Y/Z) : 42/42/42m/min
Improved Machining Ability > Max. machining capability 45% enhanced compared to prior model > 42 tool pick-up type ATC application
Optimal Structure for Automation > Rotary valve for fixture under the table (Opt.) and maintenance space secured > Rear chip disposal available > Suitable for line production layout (Machine width 1.9m)
5200D
Technical Leader ▶
High Precision Spindle - Direct Spindle 8,000 [8,000] [12,000] [15,000] r/min
Pick-up Type ATC
- Tool Shank : BBT40 [HSK-A63]
- No. of Tools : 42EA - Max. Tool Length : 300 mm (11.8″) - Max. Tool Dia. (W.T/W.O) Ø80/Ø125 mm (Ø3.1″/Ø4.9″)
Dual Table - Table Size : 2-860×570 mm (2-33.9″×22.4″) - Max. Load Capacity : 2-350 kg (2-772 lb) - Table Change Time : 5.5 sec
1900
Optimal Structure For Line Automation ● Machine width 1.9m Decreased by 21% ● Rear chip disposal available (Prior model unavailable)
DUAL TABLE & COLUMN MOVING TYPE PRODUCTIVITY ENHANCED & THERMAL DISPLACEMENT REDUCED Dual Table New work piece setup can be done on the loading area while machining is under way. Reduction in work piece setup time leads to higher productivity.
Column Moving Structure KF5200D has a dual table column moving structure to maximize productivity. The symetrical heat structure enhances machining precision.
Minimized Heat Displacement To prevent heat displacement of the bed from high temperature coolant, coolant leakage prevention bed cover is applied. This can provide stable machining precision even during long working hours.
6 sec
Previous Machine Change Time KF5200D
Change Time
5.5 sec
Previous Machine Table Size
0.5 sec reduction
KF5200D
2-700×500 mm
2-860×570 mm
Table Size
40% Improvement
GUIDE WAY High-Speed Roller LM Guideway By applying an roller LM guide structure with high speed and rigidity, a rapid traverse rate of 42m/min is achieved based on the all axes.
Ball Screw The pretensioned ball screw minimizes the expansion and contraction according to the heat and further reinforces the rigidity by the double anchor support method. <X-axis : 4 Row bearing>
⦿ Improved rapid traverse speed Previous Machine
X-axis
KF5200D
X-axis
40 m/min
Y-axis
42 m/min
5% Improvement
X-axis
40 m/min
30 m/min
Z-axis
42 m/min
5% Improvement
42 m/min
X-axis
40% Improvement
Rapid Traverse Rate (X/Y/Z)
Travel (X/Y/Z)
42/42/42 m/min (1,654/1,654/1,654 ipm)
760/520/570 mm (29.5″/20.5″/22.4″)
HIGH PRECISION SPINDLE & HIGH SPEED TOOL CHANGE SYSTEM
SPINDLE Direct Type Spindle The spindle motor is directly connected to the main spindle by a high speed and high precision coupling. Rapid spindle acc/deceleration is performed without backlash. The coupling also minimizes vibration and heat transfer from the motor preventing thermal displacement. Speed (rpm)
Power (Max./Cont.)
Torque (Max./Cont.)
8,000 r/min
18.5/15 kW (30/20HP)
159/95.5 N.m (117.3/70.4 lbf.ft)
[8,000 r/min High-torque]
[15/11 kW (20/15HP)]
[286/143 N.m (210.9/105.5 lbf.ft)]
[12,000 r/min]
[18.5/7.5 kW (25/10HP)]
[118/47.7 N.m (87/35.2 lbf.ft)]
[15,000 r/min]
[18.5/11 kW (25/15HP)]
[118/52.5 N.m (87/38.7 lbf.ft)] [
⦿ Increased Maximum Cutting Capacity 368 cc/min
Previous Machine SM45C KF5200D
] : Option
535 cc/min
SM45C
45% Improvement
ATC & MAGAZINE Pick-up Type Magazine Automatic tool loading device with unnecessary pick-up type magazine achieves bestin-class tool change time (chip to chip) of 3.9 sec and excellent maintainability. Chip disposal is enahanced by making the disposal direction going under the tools.
Tool Change Time (Chip to Chip)
3.9 sec
⦿ Reduce Tool Change Time Previous Machine
C-C
KF5200D
C-C
4.3 sec
3.9 sec
0.5 sec reduction
No. of Tools
Tool Shank
Max. Tool Weight
Max. Tool Length
Max. Tool Dia. (W.T/W.O)
42 EA
BBT40 [HSK-A63]
8 kg (18 lb)
Ø50 : 300 mm (11.8″) Ø125 : 170 mm (6.7″)
Ø80/Ø125 mm (Ø3.1″/Ø4.9″)
HYUNDAI WIA MACHINE TOOL
OPTIMAL PROCESSING SYSTEM FOR USERS IMPROVED CHIP DISPOSAL CAPABILITY ➊ Upper part of machining area sealed to prevent chip leakage. ➋ Installation taps for oil mist collector & gantry loader applied. ➌ Convenient layout with rear disposal chip conveyor design.
Route for fixture rotary valve hose & wire secured on top of the table Taps on all sides of the bed for fixture clamp valve installation (No.1 ~ 5)
● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable KF5200D
Spindle
KF5200D
Electric Device
8,000rpm (18.5kW)
Direct
●
Call Light
1 Color : ■
●
8,000rpm (15kW)
Direct (High Torque)
○
Call Light & Buzzer
3 Color : ■■■B
○
12,000rpm (18.5kW)
Direct
○
Electric Cabinet Light
○
15,000rpm (18.5kW)
Direct
○
Remote MPG
●
●
3 Axis MPG
Spindle Cooling System ATC
○
Work Counter
Digital
○
ATC Extension
42
●
Total Counter
Digital
○
ATC Type
Pick-up
●
Tool Counter
Digital
○
BBT40
●
Multi Tool Counter
Digital
○
HSK-A63
○
Electric Circuit Breaker
U-Center
D'andrea
-
Transformer
Pull Stud
45°
●
Auto Power Off
●
Back up Module for Black out
○
Tool Shank Type
Table APC
Rotary Turn
●
Tap Type Table
●
T-Slot Table
○
NC Rotary Table
☆
Coolant System Std. Coolant (Main Spindle Nozzle)
●
○ 35kVA
○
Measuring Device Air Zero
TACO
○
SMC
○
Work Measuring Device TLM
○ TLM
○
Laser
○
20bar
○
Tool Broken Detective Device
30bar, 20ℓ
○
Linear Scale
X/Y/Z Axis
○
70bar, 15ℓ
○
Rotary Scale
A/C Axis
○
Top Cover
●
Coolant Level Sensor (Bladder Type)
Shower Coolant
○
Environment
Gun Coolant
○
Air Conditioner
○
Bed Flushing Coolant
○
Oil Mist Collector
☆
Air Gun
○
Oil Skimmer (Only for Chip Conveyor)
○
Cutting Air Blow
○
MQL (Minimal Quantity Lubrication)
☆
Tool Measuring Air Blow (Only for TLM)
○
Fixture & Automation
Air Blow for Automation
☆
Auto Door
Thru MQL Device (Without MQL)
☆
Sub O/P
Coolant Chiller
☆
Power Coolant System (For Automation)
☆
Through Spindle Coolant
Chip Disposal
NC rotary TableI/F Control of Additional Axis
Coolant Tank
400ℓ
●
Chip Conveyor (Hinge/Scraper)
Rear (Rear)
○
External M Code 4EA
Rear (Right)
-
Automation Interface
Special Chip Conveyor (Drum Filter)
Chip Wagon
☆
I/O Extension (In & Out)
Standard (180ℓ)
○
Swing (200ℓ)
○
Hyd. Device
Large Swing (290ℓ)
○
Std. Hyd. Unit
Large Size (330ℓ)
○
Customized
☆
Center Hyd. Supply Device
Controller FANUC 0i - SMART PLUS
●
Fanuc 31i-B
○
❖ Specifications are subject to change without notice for improvement.
Fixture Hyd. Unit
☆
☆
○ ☆ Single
○
Channel
☆
1 Axis
○
2 Axis
☆ ○ ☆
16 Contact
○
32 Contact
○
45bar/60ℓ
○
2×3 (6 Port)
○
2×5 (10 Port)
○
70bar
○
100bar
○
Customized
☆
EXPERIENCE THE NEW TECHNOLOGY
Standard & Optional
KF5200D
Rotary valve for fixture under the table and maintenance space secured
Vertical Machining Center
High Flexibility in Fixture Installation
SPECIFICATIONS Spindle Output/Torque Diagram 8,000r/min, Direct
25
18.5 15
0
15kW [20HP] (Cont.)
95.5N∙m [38.7lbf∙ft] (Cont.)
15
143N∙m [105.5lbf∙ft] (Cont.)
4,500
11
0
8,000
6,000
Spindle Speed (r/min)
143
95.5N∙m [70.4lbf∙ft] (S3 25%)
Torque (N.m[lbf.ft])
Power (kW[HP]) 18.5
118
15kW [20HP] (S3 25%) 95.5
15
6,000 8,000
500 750
Spindle Speed (r/min)
15,000r/min, Direct
Torque (N.m[lbf.ft]) 18.5kW [25HP] (S3 15%)
118N∙m [87lbf∙ft] (S3 15%)
18.5kW [25HP] (S3 15%)
118N∙m [87lbf∙ft] (S3 15%)
118
95.5N∙m [70.4lbf∙ft] (S3 25%)
15kW [20HP] (S3 25%) 95.5
11kW [15HP] (Cont.)
52.5N∙m [38.7lbf∙ft] (Cont.)
52.5N∙m [38.7lbf∙ft] (Cont.)
52.5
2,000 1,500
15kW [20HP] (30min) 11kW [15HP] (Cont.)
11kW [15HP] (Cont.)
0
286
52.5
Power (kW[HP])
15
286N∙m [210.9lbf∙ft] (30min) 118
118N∙m [87lbf∙ft] (S2 30min) 18.5kW [25HP] (S2 30min) 95.5
1,500
Torque (N.m[lbf.ft])
Power (kW[HP])
25kW [33.5HP] (S3 25%)
159N∙m [117.3lbf∙ft] (S3 25%)
12,000r/min, Direct
18.5
8,000r/min, Direct (High Torque)
Torque (N.m[lbf.ft])
Power (kW[HP])
52.5
2,000 3,000 4,000
0
12,000
8,000
Spindle Speed (r/min)
1,500
3,000 4,000
15,000
8,000
Spindle Speed (r/min)
Table Dimensions
unit : mm(in) 520 (20.5)
250 (9.8) 105 75 (4.1) (3)
50 (2)
112 100 100 (4.4) (3.9) (3.9) 1340 (52.8)
112 (4.4)
100 (3.9)
35 (1.4) 30 (1.2)
°
236 (9.3)
63
549.8 (21.6)
50 (2)
35 (1.4)
1 (0.39) Ø20 (Ø0.8)
100 100×8=800 (31.5)
250 (9.8) 388 (15.3)
00 Ø2 7.9) (Ø
100×4=400 (15.7) 120.2 (4.7)
100 (3.9)
40 (1.6)
100×4=400 (15.7)
549.8 (21.6)
120.2 (4.7)
7 (0.28)
40 (1.6)
Tap Detail
120°
30 (1.2) 30 (1.2)
485 (19.1) 75 105 (3) (4.1)
490 (19.3)
485 (19.1)
° 63
236 (9.3)
300 (11.8)
490 (19.3)
860 (33.9)
520 (20.5) 30 (1.2)
SPECIFICATIONS Specifications ITEM
Change Method
-
Table Driving Method
-
Rapid Traverse Rate (X/Y/Z)
42/42/42 (1,654/1,654/1,654)
Slide Type
-
Roller Guide
Tool Shank
-
BBT40 [HSK-A63]
ea
42 : Pick-up Type
Max. Tool Dia. (W.T / W.O)
mm(in)
Ø80/Ø125 (Ø3.1″/Ø4.9″)
Max. Tool Length
mm(in)
Ø50 : 300 (11.8″) / Ø125 : 170 (6.7″)
Max. Tool Weight
kg(lb)
8 (17.6) Fixed
-
Tool Change Time (C-C)
3.9
sec
Floor Space (L×W)
mm(in)
Height
mm(in)
Weight
kg(lb)
Controller
-
1,900×4,280 (74.8″×168.5″) 3,250 (128″) 8,400 (18,519) HYUNDAI WIA FANUC i Series - Smart Plus [FANUC 31i-B]
Spindle Spindle Speed r/min
Power (Max./Cont.) kW (HP)
Torque (Max./Cont.) N・m (lbf・ft)
8,000
18.5/15 (25/20)
118/95.5 (87/70.4)
[8,000 : High Torque]
15/11 (20/15)
286/143 (210.9/105.5)
[12,000]
18.5/7.5 (25/10)
118/47.7 (87/35.2)
[15,000]
18.5/11 (25/15)
118/52.5 (87/38.7)
Spindle Driving Method
Spindle Tape
Direct
BBT40 [HSK-A63]
External Dimensions
950 (37.4)
] : Option
Rotating Cylinder 760/520/570 (29.5″/20.5″/22.4″)
m/min(ipm)
Tool Selection Method
unit : mm(in)
2255 (88.8) 1900 (74.8) 950 (37.4)
5003.2 (197) 239 (9.4)
118 (4.6)
3920 (154.3)
965 (38)
860 (33.9) Table 880 (34.6) Table Open
10 (0.4)
Specifications are subject to change without notice for improvement.
520 (20.5) 200 (7.9) Y-ST ATC ST 10 150 720 (28.3) (0.4)(5.9) 1689 (66.5) Fork Center
1050 (41.3)
1200 (47.2)
27 (1.1)
970 (38.2)
1700 (66.9) Chip Conveyor Installation
230 303 1380 (54.3) (9.1) (11.9)
353 (13.9) 465 (18.3) ATC Position 112 (4.4) ACT
1570 (61.8)
770.5 (30.3) 1102 (43.4)
813 (32) 855 (33.7)
10 (0.4)
3096 (121.9)
1893 (74.5) 1080 (42.5) 200 570 (22.4) (7.9) Z-ST
760 (29.9) X-ST
2140 (84.3)
Table Center
Table Center
570 (22.4)
116 (4.6)
[
Rotary Turn
mm(in)
Number of Tools
CNC
5.5
sec
Travel (X/Y/Z)
MACHINE
2-350 (2-772)
kg(lb)
Table Change Time
ATC
2-860×570 (2-33.9″×22.4″)
mm(in)
Max. Load Capacity
FEED
] : Option
KF5200D
Table Size (L×W)
TABLE
[