HYUNDAI WIA KF5200D - Column Moving Type Vertical Machining Center.

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KF5200D Column Moving Type Vertical Machining Center

HYUNDAI WIA MT

EXPERIENCE THE NEW TECHNOLOGY HYUNDAI WIA Machinine Tool Overseas Sales Team 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea

2021-10 001.001 ENG

www.youtube.com/HYUNDAIWIAMT

TEL : +82 31 8090 2539


HIGHLIGHT KF5200D

Increased Productivity > Dual table structure for high productivity > Rapid Traverse Rate (X/Y/Z) : 42/42/42m/min

Improved Machining Ability > Max. machining capability 45% enhanced compared to prior model > 42 tool pick-up type ATC application

Optimal Structure for Automation > Rotary valve for fixture under the table (Opt.) and maintenance space secured > Rear chip disposal available > Suitable for line production layout (Machine width 1.9m)


5200D

Technical Leader ▶

High Precision Spindle - Direct Spindle 8,000 [8,000] [12,000] [15,000] r/min

Pick-up Type ATC

- Tool Shank : BBT40 [HSK-A63]

- No. of Tools : 42EA - Max. Tool Length : 300 mm (11.8″) - Max. Tool Dia. (W.T/W.O) Ø80/Ø125 mm (Ø3.1″/Ø4.9″)

Dual Table - Table Size : 2-860×570 mm (2-33.9″×22.4″) - Max. Load Capacity : 2-350 kg (2-772 lb) - Table Change Time : 5.5 sec

1900

Optimal Structure For Line Automation ● Machine width 1.9m Decreased by 21% ● Rear chip disposal available (Prior model unavailable)


DUAL TABLE & COLUMN MOVING TYPE PRODUCTIVITY ENHANCED & THERMAL DISPLACEMENT REDUCED Dual Table New work piece setup can be done on the loading area while machining is under way. Reduction in work piece setup time leads to higher productivity.

Column Moving Structure KF5200D has a dual table column moving structure to maximize productivity. The symetrical heat structure enhances machining precision.

Minimized Heat Displacement To prevent heat displacement of the bed from high temperature coolant, coolant leakage prevention bed cover is applied. This can provide stable machining precision even during long working hours.

6 sec

Previous Machine Change Time KF5200D

Change Time

5.5 sec

Previous Machine Table Size

0.5 sec reduction

KF5200D

2-700×500 mm

2-860×570 mm

Table Size

40% Improvement

GUIDE WAY High-Speed Roller LM Guideway By applying an roller LM guide structure with high speed and rigidity, a rapid traverse rate of 42m/min is achieved based on the all axes.

Ball Screw The pretensioned ball screw minimizes the expansion and contraction according to the heat and further reinforces the rigidity by the double anchor support method. <X-axis : 4 Row bearing>

⦿ Improved rapid traverse speed Previous Machine

X-axis

KF5200D

X-axis

40 m/min

Y-axis

42 m/min

5% Improvement

X-axis

40 m/min

30 m/min

Z-axis

42 m/min

5% Improvement

42 m/min

X-axis

40% Improvement

Rapid Traverse Rate (X/Y/Z)

Travel (X/Y/Z)

42/42/42 m/min (1,654/1,654/1,654 ipm)

760/520/570 mm (29.5″/20.5″/22.4″)


HIGH PRECISION SPINDLE & HIGH SPEED TOOL CHANGE SYSTEM

SPINDLE Direct Type Spindle The spindle motor is directly connected to the main spindle by a high speed and high precision coupling. Rapid spindle acc/deceleration is performed without backlash. The coupling also minimizes vibration and heat transfer from the motor preventing thermal displacement. Speed (rpm)

Power (Max./Cont.)

Torque (Max./Cont.)

8,000 r/min

18.5/15 kW (30/20HP)

159/95.5 N.m (117.3/70.4 lbf.ft)

[8,000 r/min High-torque]

[15/11 kW (20/15HP)]

[286/143 N.m (210.9/105.5 lbf.ft)]

[12,000 r/min]

[18.5/7.5 kW (25/10HP)]

[118/47.7 N.m (87/35.2 lbf.ft)]

[15,000 r/min]

[18.5/11 kW (25/15HP)]

[118/52.5 N.m (87/38.7 lbf.ft)] [

⦿ Increased Maximum Cutting Capacity 368 cc/min

Previous Machine SM45C KF5200D

] : Option

535 cc/min

SM45C

45% Improvement

ATC & MAGAZINE Pick-up Type Magazine Automatic tool loading device with unnecessary pick-up type magazine achieves bestin-class tool change time (chip to chip) of 3.9 sec and excellent maintainability. Chip disposal is enahanced by making the disposal direction going under the tools.

Tool Change Time (Chip to Chip)

3.9 sec

⦿ Reduce Tool Change Time Previous Machine

C-C

KF5200D

C-C

4.3 sec

3.9 sec

0.5 sec reduction

No. of Tools

Tool Shank

Max. Tool Weight

Max. Tool Length

Max. Tool Dia. (W.T/W.O)

42 EA

BBT40 [HSK-A63]

8 kg (18 lb)

Ø50 : 300 mm (11.8″) Ø125 : 170 mm (6.7″)

Ø80/Ø125 mm (Ø3.1″/Ø4.9″)


HYUNDAI WIA MACHINE TOOL

OPTIMAL PROCESSING SYSTEM FOR USERS IMPROVED CHIP DISPOSAL CAPABILITY ➊ Upper part of machining area sealed to prevent chip leakage. ➋ Installation taps for oil mist collector & gantry loader applied. ➌ Convenient layout with rear disposal chip conveyor design.

Route for fixture rotary valve hose & wire secured on top of the table Taps on all sides of the bed for fixture clamp valve installation (No.1 ~ 5)

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable KF5200D

Spindle

KF5200D

Electric Device

8,000rpm (18.5kW)

Direct

Call Light

1 Color : ■

8,000rpm (15kW)

Direct (High Torque)

Call Light & Buzzer

3 Color : ■■■B

12,000rpm (18.5kW)

Direct

Electric Cabinet Light

15,000rpm (18.5kW)

Direct

Remote MPG

3 Axis MPG

Spindle Cooling System ATC

Work Counter

Digital

ATC Extension

42

Total Counter

Digital

ATC Type

Pick-up

Tool Counter

Digital

BBT40

Multi Tool Counter

Digital

HSK-A63

Electric Circuit Breaker

U-Center

D'andrea

-

Transformer

Pull Stud

45°

Auto Power Off

Back up Module for Black out

Tool Shank Type

Table APC

Rotary Turn

Tap Type Table

T-Slot Table

NC Rotary Table

Coolant System Std. Coolant (Main Spindle Nozzle)

○ 35kVA

Measuring Device Air Zero

TACO

SMC

Work Measuring Device TLM

○ TLM

Laser

20bar

Tool Broken Detective Device

30bar, 20ℓ

Linear Scale

X/Y/Z Axis

70bar, 15ℓ

Rotary Scale

A/C Axis

Top Cover

Coolant Level Sensor (Bladder Type)

Shower Coolant

Environment

Gun Coolant

Air Conditioner

Bed Flushing Coolant

Oil Mist Collector

Air Gun

Oil Skimmer (Only for Chip Conveyor)

Cutting Air Blow

MQL (Minimal Quantity Lubrication)

Tool Measuring Air Blow (Only for TLM)

Fixture & Automation

Air Blow for Automation

Auto Door

Thru MQL Device (Without MQL)

Sub O/P

Coolant Chiller

Power Coolant System (For Automation)

Through Spindle Coolant

Chip Disposal

NC rotary TableI/F Control of Additional Axis

Coolant Tank

400ℓ

Chip Conveyor (Hinge/Scraper)

Rear (Rear)

External M Code 4EA

Rear (Right)

-

Automation Interface

Special Chip Conveyor (Drum Filter)

Chip Wagon

I/O Extension (In & Out)

Standard (180ℓ)

Swing (200ℓ)

Hyd. Device

Large Swing (290ℓ)

Std. Hyd. Unit

Large Size (330ℓ)

Customized

Center Hyd. Supply Device

Controller FANUC 0i - SMART PLUS

Fanuc 31i-B

❖ Specifications are subject to change without notice for improvement.

Fixture Hyd. Unit

○ ☆ Single

Channel

1 Axis

2 Axis

☆ ○ ☆

16 Contact

32 Contact

45bar/60ℓ

2×3 (6 Port)

2×5 (10 Port)

70bar

100bar

Customized

EXPERIENCE THE NEW TECHNOLOGY

Standard & Optional

KF5200D

Rotary valve for fixture under the table and maintenance space secured

Vertical Machining Center

High Flexibility in Fixture Installation


SPECIFICATIONS Spindle Output/Torque Diagram 8,000r/min, Direct

25

18.5 15

0

15kW [20HP] (Cont.)

95.5N∙m [38.7lbf∙ft] (Cont.)

15

143N∙m [105.5lbf∙ft] (Cont.)

4,500

11

0

8,000

6,000

Spindle Speed (r/min)

143

95.5N∙m [70.4lbf∙ft] (S3 25%)

Torque (N.m[lbf.ft])

Power (kW[HP]) 18.5

118

15kW [20HP] (S3 25%) 95.5

15

6,000 8,000

500 750

Spindle Speed (r/min)

15,000r/min, Direct

Torque (N.m[lbf.ft]) 18.5kW [25HP] (S3 15%)

118N∙m [87lbf∙ft] (S3 15%)

18.5kW [25HP] (S3 15%)

118N∙m [87lbf∙ft] (S3 15%)

118

95.5N∙m [70.4lbf∙ft] (S3 25%)

15kW [20HP] (S3 25%) 95.5

11kW [15HP] (Cont.)

52.5N∙m [38.7lbf∙ft] (Cont.)

52.5N∙m [38.7lbf∙ft] (Cont.)

52.5

2,000 1,500

15kW [20HP] (30min) 11kW [15HP] (Cont.)

11kW [15HP] (Cont.)

0

286

52.5

Power (kW[HP])

15

286N∙m [210.9lbf∙ft] (30min) 118

118N∙m [87lbf∙ft] (S2 30min) 18.5kW [25HP] (S2 30min) 95.5

1,500

Torque (N.m[lbf.ft])

Power (kW[HP])

25kW [33.5HP] (S3 25%)

159N∙m [117.3lbf∙ft] (S3 25%)

12,000r/min, Direct

18.5

8,000r/min, Direct (High Torque)

Torque (N.m[lbf.ft])

Power (kW[HP])

52.5

2,000 3,000 4,000

0

12,000

8,000

Spindle Speed (r/min)

1,500

3,000 4,000

15,000

8,000

Spindle Speed (r/min)

Table Dimensions

unit : mm(in) 520 (20.5)

250 (9.8) 105 75 (4.1) (3)

50 (2)

112 100 100 (4.4) (3.9) (3.9) 1340 (52.8)

112 (4.4)

100 (3.9)

35 (1.4) 30 (1.2)

°

236 (9.3)

63

549.8 (21.6)

50 (2)

35 (1.4)

1 (0.39) Ø20 (Ø0.8)

100 100×8=800 (31.5)

250 (9.8) 388 (15.3)

00 Ø2 7.9) (Ø

100×4=400 (15.7) 120.2 (4.7)

100 (3.9)

40 (1.6)

100×4=400 (15.7)

549.8 (21.6)

120.2 (4.7)

7 (0.28)

40 (1.6)

Tap Detail

120°

30 (1.2) 30 (1.2)

485 (19.1) 75 105 (3) (4.1)

490 (19.3)

485 (19.1)

° 63

236 (9.3)

300 (11.8)

490 (19.3)

860 (33.9)

520 (20.5) 30 (1.2)


SPECIFICATIONS Specifications ITEM

Change Method

-

Table Driving Method

-

Rapid Traverse Rate (X/Y/Z)

42/42/42 (1,654/1,654/1,654)

Slide Type

-

Roller Guide

Tool Shank

-

BBT40 [HSK-A63]

ea

42 : Pick-up Type

Max. Tool Dia. (W.T / W.O)

mm(in)

Ø80/Ø125 (Ø3.1″/Ø4.9″)

Max. Tool Length

mm(in)

Ø50 : 300 (11.8″) / Ø125 : 170 (6.7″)

Max. Tool Weight

kg(lb)

8 (17.6) Fixed

-

Tool Change Time (C-C)

3.9

sec

Floor Space (L×W)

mm(in)

Height

mm(in)

Weight

kg(lb)

Controller

-

1,900×4,280 (74.8″×168.5″) 3,250 (128″) 8,400 (18,519) HYUNDAI WIA FANUC i Series - Smart Plus [FANUC 31i-B]

Spindle Spindle Speed r/min

Power (Max./Cont.) kW (HP)

Torque (Max./Cont.) N・m (lbf・ft)

8,000

18.5/15 (25/20)

118/95.5 (87/70.4)

[8,000 : High Torque]

15/11 (20/15)

286/143 (210.9/105.5)

[12,000]

18.5/7.5 (25/10)

118/47.7 (87/35.2)

[15,000]

18.5/11 (25/15)

118/52.5 (87/38.7)

Spindle Driving Method

Spindle Tape

Direct

BBT40 [HSK-A63]

External Dimensions

950 (37.4)

] : Option

Rotating Cylinder 760/520/570 (29.5″/20.5″/22.4″)

m/min(ipm)

Tool Selection Method

unit : mm(in)

2255 (88.8) 1900 (74.8) 950 (37.4)

5003.2 (197) 239 (9.4)

118 (4.6)

3920 (154.3)

965 (38)

860 (33.9) Table 880 (34.6) Table Open

10 (0.4)

Specifications are subject to change without notice for improvement.

520 (20.5) 200 (7.9) Y-ST ATC ST 10 150 720 (28.3) (0.4)(5.9) 1689 (66.5) Fork Center

1050 (41.3)

1200 (47.2)

27 (1.1)

970 (38.2)

1700 (66.9) Chip Conveyor Installation

230 303 1380 (54.3) (9.1) (11.9)

353 (13.9) 465 (18.3) ATC Position 112 (4.4) ACT

1570 (61.8)

770.5 (30.3) 1102 (43.4)

813 (32) 855 (33.7)

10 (0.4)

3096 (121.9)

1893 (74.5) 1080 (42.5) 200 570 (22.4) (7.9) Z-ST

760 (29.9) X-ST

2140 (84.3)

Table Center

Table Center

570 (22.4)

116 (4.6)

[

Rotary Turn

mm(in)

Number of Tools

CNC

5.5

sec

Travel (X/Y/Z)

MACHINE

2-350 (2-772)

kg(lb)

Table Change Time

ATC

2-860×570 (2-33.9″×22.4″)

mm(in)

Max. Load Capacity

FEED

] : Option

KF5200D

Table Size (L×W)

TABLE

[


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