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INNOVATION STAGE SCHEDULE PAGE 24
NEWS BRIEF Trays stack for display A patent-pending, stackable club store tray with reinforced corner posts provides retailers with a new option for displaying entire pallets of shoppable product. Made from a one-piece blank, the design saves material and can be produced on Trayfecta G Series formers from Delkor Systems (Booth C-4340). With options for triangulated corner posts, stacking shoulders, fold-over rails and windows, the stackable tray offers an array of display configurations. SD
Bagger extends shelf life WeighPack Systems (Booth C-3614) introduces the Bingo Bagger for pre-made polyethylene or laminated wicketed bags up to 20 in. long, in pillow or gusseted configurations, with or without a zipper. To extend shelf life, bags can be vacuumed or gasflushed at the sealing station. Standard features include programmable logic controller, large color touchscreen and toolless bag adjustment. SD
Fill dry products Volumetric cup fillers from All-Fill (Booth C-1806) dispense dry free-flowing products such as beans, rice, pet food, candy and seeds. A set of interchangeable telescoping cups fine-tune fill weights. Adjustment occurs via a hand crank or can be automated. Maximum fill is 325 cubic in. (the size of a soccer ball). Fill rates range from 30–120 packs/min. SD
Conveyor fits tight space Pre-engineered, washdown-compatible Slim-Fit™ conveyor from Multi-Conveyor (Booth C-4416) simplifies product transfers, fits in tight spaces and changes without tools. Pin-pull approach allows the operator to remove the belt in seconds. A flip-up end tail maintains tension and tracking—even during maintenance. Other features include adjustable height (from 30–48 in.), easy-toremove transfer plate and mirror-like stainless steel finish. SD
Bosch_Corner_ad_PackExpo_LV.indd 1
Welcome to Vegas!
12th edition of PELV promises to be the best ever.
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n behalf of PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby), welcome to PACK EXPO Las Vegas and Healthcare Packaging EXPO. As the largest packaging show in North America this year, you will experience innovations from more than 2,000 exhibitors across nearly 900,000 sq. ft. of exhibit space. As I prepare to retire as president and CEO of PMMI next year, I am amazed at the growth of this show since its launch in 1995 and the many cutting-edge technologies that have been introduced here. This year’s show is no exception. You will have an opportunity to look into the not-so-distant future of package delivery by experiencing the PACK EXPO Drone Demo—Packaging for the Last Mile (Booth N-645). These hourly (on the half-hour), live simulations will showcase
the speed and efficiency of delivering packages from an electric truck and unmanned drone to the consumer’s front door. Take advantage of the many educational opportunities. At the Innovation Stage (Booth C-1041, C-1045, C-1049 and N-601), free 30-minute sessions will inform you about key technology advances to move your business forward. The NextGEN Networking Fair this afternoon from 2–4 p.m. at the PMMI Education Pavilion (Booth S-8200) is an opportunity to mingle with future packaging leaders and potential new hires to improve your operation. Look for in-booth demonstrations by exhibitors and hear about the sustainable supply chain at the Reusable Packaging Learning Center (Booth S-7900). Learn about the latest in track-and-trace solutions, quality control, anticounterfeiting, filling and (Continued on page 4)
Utley keynotes PPWLN breakfast
Doobie Brothers play today
Complimentary event provides networking opportunities.
PACK gives BACK fundraiser supports hurricane relief efforts.
ana L. Utley, vice president, Caterpillar, Peoria, Illinois, discusses Dancing on the Glass Ceiling in her keynote address at 7:30 a.m. on Tuesday, Sept. 26, 2017, in Room N-247. The breakfast is hosted by the Packaging & Processing Women’s Leadership Network (PPWLN) (Room N-242). Utley will discuss the gender gap in the manufacturing workforce, share strategies for making the most of the abundant opportunities that exist for women in manufacturing and impart ideas for giving back. “A key factor in women’s advancement is creating effective networks and learning how to
ACK gives BACK™ returns to PACK EXPO Las Vegas and the co-located Healthcare Packaging EXPO today at 4 p.m. in the Grand Ballroom of the Las Vegas Convention Center. The fundraising reception and concert, supported by title-level sponsor Rockwell Automation (Booth: Central Hall, Meeting Room N-116) Milwaukee, Wisconsin, features The Doobie Brothers. “I’m excited to have a band with their string of hits attached to the PACK EXPO brand and the PACK gives BACK event,” says Jim Pittas,
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W H AT ’ S O N THE LINE? EVERY THING Reputations. Legacies. Promises.
See the New ProMach at Booth #C-3225 Come by to receive a special gift and a chance to win our daily grand prize! Gifts available while supplies last
Learn more at ProMachBuilt.com
NEWS BRIEF Achieve consistent weld quality Compact Branson DCX-F power supply from Emerson (Booth C-5222B) with five ultrasonic weld modes achieves consistent weld quality through closed-loop process control. Real-time feedback of weld-quality indicators and accurate output amplitude maximize weld consistency and minimize rejects regardless of package complexity. SD
Automation relies on Rockwell More than 700 machine builders on the show floor are showcasing machines automated by technology from Rockwell Automation (Booth: Central Hall, Meeting Room N-116) including independent cart technology, machine and production data visibility and safe integration of remote monitoring. SD
HPP line scales up Scalable design adds capacity to the AV-M highpressure processing (HPP) machine from Avure Technologies (Booth S-7244) as demand increases. With redesigned intensifiers, easier to maintain parts, large-diameter vessels and improved loadout, AV-M Series systems accommodate larger, bulky or oddshaped packages. The compact, flexible machines also reduce energy consumption by as much as 50% to lower operating costs. SD
Connectivity prevents defects Learn how connected inspection systems support Industry 4.0, enhance productivity and detect defects by providing actionable information. Presentations take place today and tomorrow at 10:30 a.m., 1:00 p.m. and 2:30 p.m. and on Wednesday at 10:30 a.m. at Mettler Toledo (Booth C-1814). Attendees receive a handout containing the salient points of the presentation and access to download a more detailed document, Unlocking Value with Product Inspection. SD
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Donations help hurricane victims PMMI members and PACK EXPO Exhibitors contribute to hurricane recovery.
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generous contribution from Bosch Packaging Technology (Booth C-2800) New Richmond, Wisconsin, has pushed hurricane relief funds raised through www.pmmi.org/ we-care to more than $90,000. PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, will match funds up to $100,000. As the packaging and processing industry continues to support PMMI’s campaign for hurricane aid, the Bosch Community Fund raised the bar, pledging $50,000 to relief efforts at www.pmmi. org/we-care. “We at Bosch are very supportive of efforts to help propel the recovery, following the extensive destruction of these two hurricanes,” says Mike Mansuetti, president of Robert Bosch. “We are grateful to PMMI for matching donations, which allows Bosch’s contribution to go even further to assist the American Red Cross’ relief efforts.” In addition to the donation link, funds raised through today’s PACK gives BACK™ event, sponsored by Rockwell Automation (Booth: Central Hall, Meeting Room N-116) Milwaukee, Wisconsin, featuring the legendary rock and roll band, The Doobie Brothers, also will be given to the American Red Cross to aid in relief efforts for victims of Hurricanes Harvey and Irma. “In light of the devastating effects of both hurricanes, our industry has opened their hearts and checkbooks to aid recovery in Houston and Florida,” reports Chuck Yuska, CEO, PMMI. “Since announcing this year’s proceeds will go to hurricane relief, ticket sales to PACK gives BACK have soared,” he adds, noting, “With such widespread damage, the need for donations is greater than ever. Our thoughts are with all those impacted by these deadly storms, including PMMI members, customers and their families.” Donations still may be made onsite at the PMMI booth in the Central Lobby and this afternoon at the PACK gives BACK event. A current list of donors may be found on www.pmmi.org/we-care. For more information, visit www.PMMI.org. SD
DONORS TO HURRICANE RELIEF
As of Sept. 19, 2017 A-B-C Packaging Machine (Booth C-2000) ANRITSU Infivis (Booth S-6421) ARPAC (Booth C-2435, C-3036) AS-Interface Organization North America Booth S-7970) BluePrint Automation (Booth C-4400) Bosch Community Fund Bosch Packaging Technology/Kliklok Woodman (Booth C-2800) CAM Packaging Systems (Booth C-2160) Change Parts (Booth C-4614B) Cheer Pack N.A. (Booth S-8183) Combi Packaging Systems (Booth C-2228) Commercial Manufacturing (Booth S-7930) Crosio & Associates (Booth S-7204) Delkor Systems (Booth C-4340) Douglas Machine (Booth C-2014) Duravant (Booth C-3036) Dynamic Conveyor (Booth C-3240) E-PAK Machinery (Booth C-4614A) FMH Conveyors (Booth C-3036) Foil & Specialty Effects Assn (Booth C-1344, S-6519) Frazier & Son (Booth S-6004) Hamer-Fischbein (Booth C-3036) IC Filling Systems (Booth S-7963) JLS Automation (Booth S-6325) Marlen (Booth C-3036) Massman Automation Designs (Booth C-3200) Nordson (Booth C-3000) Oden Machinery (Booth C-4614) PAC Machinery (Booth C-2405) Peel Plastic Products (Booth S-7375) POBCO (Booth S-7613) Precision Automation (Booth C-4603) Propack Processing and Packaging Systems PTI - Packaging Technologies & Inspection (Booth C-1513) Republic Manufacturing (Booth S-6384) Ryson International (Booth C-4642) Schneider Packaging Equipment (Booth C-2420) Septimatech Group (Booth C-4036) SMC Corp. of America (Booth S-6169) Spectrum Packaging Starview Packaging Machinery (Booth C-2718, N-112) TNA North America (Booth C-5442) Uhlmann Packaging Systems (Booth N-317A) UniTrak (Booth S-5949)
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Fight counterfeits A unique chemical code, Molecular DNA taggants, developed by Olnica (Booth S-8171), provide a detectable signature that permits easy confirmation of authenticity and supports track-and-trace efforts. Firm has closed on €1.1 million of funding to foster international development of the technology. SD ®
tablet handling at Healthcare Packaging EXPO (North Hall), the successor to the most comprehensive pharmaceutical event in recent years. To maximize your time, use the show guide as well as the mobile app (available in the App Store or Google Play) to search exhibitors, schedule meetings and even find sessions on the go.
As I preside over my last show, thank you for being a part of the success of PACK EXPO trade shows and attending PACK EXPO Las Vegas and Healthcare Packaging EXPO 2017. Enjoy the show! Charles D. Yuska, President & CEO PMMI
2017 PACK EXPO Las Vegas
NEWS BRIEF How does detector find fragments? White paper from Eriez (Booth S-5901) explains how 3D processing, state-of-theart electronics, head design and proprietary software enhance metal detection sensitivity up to 300% and improve inspection thresholds for tough applications such as packaged dairy, meat, poultry, beverages and large, heavy bags of dense, loose product. Written by Ray Spurgeon, product manager-Metal Detection, the paper, Eriez® Enhanced Platform for the Xtreme® Metal DetectorImproving Sensitivities for the Most Challenging Applications, is available for immediate download at www.eriez.com. SD
Rails adjust automatically Morrison Container Handling Solutions (Booth C-3608) introduces Auto Adjust™ rails and an all-new Smart Divider and Combiner. In-booth demonstrations at 10 a.m. and 2 p.m. today and tomorrow showcase the Auto Adjust rail system for containers and cases. The operator-interface-driven system automates adjustment of rails and provides setup flexibility for current and future containers. User-friendly and easy to retrofit, the Auto Adjust rail system is compatible with nearly any packaging line, virtually maintenance-free and infinitely adjustable. SD
Firm nears 100 Longevity and a specialized niche set family-owned Robinson Printing (Booth N-639) apart from other printers. Now involving the fifth generation of Robinsons and approaching its 100th birthday, the California-based printer and first-time PACK EXPO Las Vegas exhibitor, thrives on printing and folding very thin sheets of paper into instructions for use. SD
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Drones deliver packages Demo brings automated package distribution to life.
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nteractive PACK EXPO Drone Demo—Packaging for the Last Mile (Booth N-645) occurs daily on the half hour. The demo comes on the heels of Amazon’s published—and now patented— vision for drone centers shaped like giant beehives in the middle of major U.S. cities. It’s a collaborative effort between show producer PMMI, The Association for Packaging and Processing Technologies (Booth: Central Hall Lobby) Reston, Virginia, and Workhorse, Loveland, Ohio, a maker of electric trucks and drones, whose clients include UPS, Atlanta, Georgia. “When it comes to automated packaging delivery, whether it be a drone or driverless vehicles, many in the packaging industry, as well as consumers, are not exactly sure what this technology looks like or how it will apply to their everyday
operations,” says Jim Pittas, COO of PMMI. “Our interactive display offers a real visualization of thehour Demostrations on the half final process,” he explains. in the North Hall, Booth N-645. Mock housing populates the virtual landscape of the 15,000-sq.-ft. exhibit in the North Hall, complete with mailboxes and doorsteps. During the demo, Workhorse delivery drones take off from a stationary Workhorse electric van and make deliveries to the mock houses. To complete the simulation, monitors outside the drone area broadcast the information available from the delivery van. The screens also show live video from the drone’s camera. The demo shows how automated package distribution can be faster and more efficient than traditional delivery methods. For more information, visit www.PackExpoLasVegas.com. SD
PPWLN (Continued from page 1)
leverage them,” says Tracy Stout, Systems Division—thanks in part to vice president, Marketing and Coma clear vision of her own value propomunications at PMMI, The Associsition and a definition of success that ation for Packaging and Processincludes personal balance. Her techniing Technologies (Booth: Central cal career has been focused primarily Lobby) Reston, Virginia, sponsor of on solving the challenges of reducing PPWLN. Event sponsors include Dudiesel engine emissions in accordance ravant (Booth C-3036), ID Techwith U.S. Environmental Protection Tana L. Utley, vice president, nology (Booth C-2814), Morrison Caterpillar, keynotes the Agency (EPA) and equivalent global Container Handling Solutions PPWLN Breakfast. regulations. She has played a number (Booth C-3608), Plexpack (Booth of key engineering and leadership roles C-4600), Septimatech Group (Booth C-4036) in the development of the near-zero-emissions enand SMC (Booth S-6169). gines Caterpillar sells today. She also has held genStout explains, “This event is an exciting op- eral management positions in Caterpillar’s comportunity for women in the industry to hear from ponents and engines businesses. a driven, accomplished leader as well as connect Founded in 2016, PPWLN aims to expand the with their peers. Tana Utley’s experiences at Cat- presence and influence of women in packaging erpillar and her wealth of knowledge will resonate and processing by recruiting, retaining and adwith women in packaging and processing. Her vancing women’s careers in the industry. To netunique experience in manufacturing will inform work and learn about upcoming events, drop by and inspire all who attend this special event.” the PPWLN Lounge in Room N-242 and join the Since joining Caterpillar in 1986, Utley has PPWLN group on LinkedIn. progressed from a working level engineer to a vice For more information, president and head of Caterpillar’s Large Power visit PMMI.org/womens-leadership-network. SD PACK GIVES BACK (Continued from page 1)
Win a TV Come visit ITT Bornemann (Booth S-7475) to enter your name into a drawing for a smart, highdefinition, 48-in. LED TV and check out Bornemann’s hygienic twin screw pumps. Effective with a wide range of product viscosities, temperatures and pressures, pumps also are capable of pumping clean/steam-inplace solutions. SD
COO of PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, producer of the PACK EXPO family of shows. Funds raised through the PACK gives BACK event will be donated to the American Red Cross for hurricane relief efforts. Additional donations may be made at the concert, throughout the show at the PMMI booth in the Central Lobby or via the PMMI donation link (www.pmmi.org/we-care). PMMI will match all funds donated up to $100,000. Now in its 47th year, The Doobie Brothers have won four Grammy® Awards and sold more than 48 million records worldwide. The 1976 Best of the Doobies
has sold more than 12 million copies. Their gold-certified singles “Black Water” and “What a Fool Believes” lead a catalog of hits that includes “Listen to the Music,” “Jesus Is Just All Right,” “China Grove,” “Takin’ It to the Streets,” “Minute by Minute,” and “You Belong to Me.” In all, The Doobies have tallied five Top 10 singles and 16 Top 40 hits, earning a spot in the Vocal Group Hall of Fame in 2004. Tickets for PACK gives BACK are available online for registered PACK EXPO Las Vegas and Healthcare Packaging EXPO attendees and exhibitors and cost $75 each (buy 10, get the 10th ticket free). For more information, visit www.PackExpoLasVegas.com/pack-gives-back. SD
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September 25, 2017
Golf tournament sells out Pre-show event raises funds for education.
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he 2017 PMMI Foundation Golf Tournament, held yesterday at the Bali Hai Golf Club in Las Vegas, raised more than $40,000 for education. Held the day prior to the opening of PACK EXPO Las Vegas since 1995, the tournament, organized by PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, drew a full complement of players and 33 sponsors.
initiatives such as The Amazing Packaging Race, the Future Innovators Robotics Showcase and the NextGen Networking Fair. “Through the PMMI Foundation, PMMI supports the packaging and processing industry’s developing workforce as well as the current labor pool by encouraging ongoing educational efforts,” says Stephan Girard, director, Education & Workforce Development, PMMI. “We’re very grateful for
the generosity of our sponsors and golfers in helping us advance these important initiatives.” Each year, the PMMI Foundation distributes nearly $100,000 that funds initiatives to encourage students in their pursuit of careers in packaging and processing and tuition reimbursement for PMMI member company employees’ continued education. For more information, visit www.PMMI.org. SD
2017 PMMI FOUNDATION GOLF TOURNAMENT SPONSORS
On their mark and ready to go, golfers raise funds for packaging education on a beautiful Sunday in Las Vegas.
The PMMI Foundation supports the packaging and processing industry with education programs including scholarships, support for student travel to PACK EXPO and PACK EXPO student
–– ABI Marketing Public Relations –– Alliant Insurance Services –– Anritsu Infivis (Booth S-6421) –– ASCO Numatics (Booth C-5222C) –– Beckhoff Automation (Booth S-6302) –– Cablevey Conveyors (Booth C-1528) –– Canadian Packaging Magazine –– Choose Chicago (Booth C-1460) –– Compass Industrial Group (Booth C-3236) –– Experient –– Expovision, the Service Leader in Convention Housing –– Festo (Booth C-5408) –– Fixation Marketing Inc. –– Freeman –– Hamrick Manufacturing & Service (Booth C-2031) –– Lenze Americas (Booth S-6033) –– Marchesini Group USA (Booth N-215)
Free Coffee to Get You Going Enjoy a complimentary cup with colleagues to start the day off right. Located in the Central and Lower South Hall Lobbies
–– Massman Automation Designs (Booth C-3200) –– Mitsubishi Electric Automation –– Morrison Container Handling Solutions (Booth C-3608) –– Packaging World (Booth: Central Hall Lobby) –– Pester Pac Automation (Booth N-206) –– Pineberry Manufacturing (Booth C-3704) –– PMI Cartoning (Booth C-4436) –– PMMI Media Group (Booth: Central Hall Lobby) –– POBCO Plastics (Booth S-7613) –– ProMach (Booth C-3218, C-3225) –– Reiser (Booth S-6125) –– Rockwell Automation (North Meeting Room N-116) –– Septimatech Group (Booth C-4036) –– SMC Corp. of America (Booth S-6169) –– The Expo Group –– The Kondracki Group
Show Daily 2017 PACK EXPO Las Vegas Publisher PMMI Produced by PMMI Sponsorship Marketing Editorial Director Hallie Forcinio Associate Editor Kari Moosmann
Monday-Wednesday beginning at 8:30 am
Production Manager Mary Thorne
While supplies last
Art Director Debi Friedmann IT/Production Support Terry Wenslow, Manny Dominguez
Morning coffee service is sponsored by:
Photographer Miles Boone, Tori Soper Advertising Sales Management Mike Bradley, Patrick Bradley, Tom Burke, Steve Osborne
Lower South Hall, Booth S-5911
Dedicated to Peter R. Hayes, 1957-2016, a valued friend and colleague, who always made the Show Daily process run smoother.
Save Space and Increase Throughput.
Ryson makes a full line of spiral conveyors that can satisfy most vertical conveying needs. Ryson Spirals need less floor space than conventional conveyors and are faster and more reliable than any elevator or lift. Unit Load Spirals convey cases, totes and packaged goods smoothly on our slat style belts and come in 9 standard slat widths ranging from 6” to 30”. Available in powder coated carbon steel, stainless steel, washdown and freezer versions Mass Flow Spirals handle full and empty bottles, cans and jars in mass up to 2000 units per minute. Available in 4 different slat widths ranging from 6” to 20”. Narrow Trak Spirals are super compact and designed to handle your smaller loads. Our new 6” and 9” wide nesting slats can endtransfer small cartons and packages or side-transfer small bottles and containers in a single file or in mass at speeds in excess of 200 FPM.
High Capacity Spirals are in response to our customers need to go higher and handle more weight. They can handle double the weight capacity of our regular spirals at speeds up to 200 FPM. The new WT Model comes in a slat width of 30” and can provide an elevation change of up to 50 feet with only one drive.. Multiple Entry and Exit Spirals allow loads to enter or exit the High Capacity Spirals at intermediate elevations. New special induction and divert conveyors have individually adjustable conveying surfaces to match the spiral pitch, assuring a smooth and reliable operation. Quality and service come first at Ryson. We are the number one spiral manufacturer in the USA. For application assistance or more information, give us a call or visit www.ryson.com.
RYSON INTERNATIONAL, INC. 300 Newsome Drive • Yorktown,VA 23692
Phone: (757) 898 -1530 • Fax: (757) 898 -1580 VERTICAL CONVEYING SOLUTIONS
Visit us in Booth C-4642
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September 25, 2017
Ohlson marks 50th
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hlson Packaging (Booth C-1717) Taunton, Massachusetts, has reached a milestone, 50 years in business. The company has grown from the dreams of founder John Ohlson Sr. and under the guidance of John Ohlson Jr. to become an industry leader in automatic food packaging equipment. Ohlson Jr. notes, “We have come a long way since the business was started in 1967 in Dorchester, Massachusetts [a section of Boston], manufacturing automatic weighing equipment. We now have a full line of turnkey systems for automatically filling bags, boxes, cups and trays.” Strategically positioned for growth, Ohlson provides custom integration of automated packaging systems for food packaging as well as nonfood applications. Products include combination weighers, linear weighers, form/fill/seal baggers, pouch machines, cup and tray fillers, bulk box fillers, bucket elevators and rotary collection tables. For more information, visit www.ohlsonpack.com. SD
Look for the Hefty® EnergyBag™ bins
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ow Chemical (Booth: Meeting Room S-116) is bringing the Hefty® EnergyBag™ program to PACK EXPO. The groundbreaking initiative collects previously non-recycled plastics and converts the waste into valuable energy resources. It is a significant step toward achieving positive long-term environmental and economic advantages including new alternative energy resources and fewer tons of landfill trash.
YOU can take part in the program at PACK EXPO by depositing your plastics— such as wrappers, straws, stir sticks, chip bags, condiment packets and plastic cups, plates and bowls—into one of the many Hefty EnergyBag bins located throughout the convention center. After the tradeshow, your plastics will be converted into new energy resources at an energy conversion facility. Dow also sponsors The Showcase of Packaging Innovations (S-6519), a display of award-winning packages from around the world. For more information, visit www.heftyenergybag.com. SD
Crowd-pleasing Entertainment! Don’t miss our industry’s biggest social event, featuring the fun, familiar music of The Doobie Brothers—a mix of rock ‘n’ roll, blues, R&B and country. Proceeds benefit the PACK EXPO Scholarship fund, providing grants to universities and colleges with packaging and processing programs.
Monday, September 25 Las Vegas Convention Center North Hall Reception begins at 4:00 pm The Doobie Brothers perform at 5:00 pm Tickets include beer, wine and light hors d’oeuvres $75 each (10-for-9 deal—purchase nine tickets and the tenth is free.) Purchase tickets at the door of the event or visit the registration counter onsite.
Sponsored by:
2017 PACK EXPO Las Vegas
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TIJ generates 1-in. mark Capability expands usage in secondary packaging applications.
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he next generation of the Evolution family, the Evolution IV thermal inkjet (TIJ), uses a proprietary printhead-equipped ink cartridge developed by Digital Design (Booth C-2430) Cedar Grove, New Jersey. Capable of producing a full 1-in.-tall mark from a single printhead, the Evolution IV TIJ offers advantages over piezo print engines as well as valve jet drop-on-demand technology including lower purchase price and total cost of ownership (TCO). With a print resolution of 300 dots/in., the Evolution IV printhead delivers the crispest characters, logos and barcodes of any secondary coding technology on the market. When compared to high-resolution inkjets, the Evolution IV printhead offers superior print quality and lower costs associated with downtime, maintenance and initial purchase.
DIGITAL PACKAGING POWER. AGILE. SHORT RUN. ON DEMAND. The Xerox® iGen® capabilities for folding cartons can print, coat and die-cut for automation to suit any environment. Xerox provides a wide array of digital solutions perfectly packaged for your business, including flexible packaging, corrugated, direct to shape, coding and marking and smart packaging. To learn about all of our solutions and see live demonstrations, visit us in the Central Hall Booth #2254.
Ease of use and message readability sold White Castle on the Evolution IV TIJ.
The Evolution IV TIJ is a clean, maintenance-free system. Since every ink change brings a new printhead, the cartridge-based system, reduces printhead maintenance and downtime due to printhead failure. Replacement cost is considerably lower too. The cartridge delivers 110ml of ink and produces approximately: •• 321,000 characters in a one-line format (27,000 12-character messages) •• 750,000 characters in a two-line format (62,000 12-character messages) •• 1.7 million characters in a three-line format (141,000 12-character messages) •• 3.8 million characters in a four-line format (317,000 12-character messages). The Evolution IV TIJ eliminates the need to stitch multiple half-inch printheads to produce a 1-in.-tall character, barcode or graphic. It also eliminates the encoder needed to accurately track the production line to ensure vertical alignment of the print generated by the half-inch printheads.
Any slippage is evident in the printed output and may result in unreadable barcodes. The 1-in. print capability also permits greater use of generic case coding, thus reducing inventory and inventory management and storage requirements. Guy Harmon of Associated Packaging, Gallatin, Tennessee, an Evolution Everything needed to install, configure and operate distributor, is enthusias- the Evolution IV TIJ arrives tic about being freed from in one box, keeping Digital “Simple Mark in a a half-inch print height Design’s Box” promise. or cumbersome stitching of multiple printheads. He says, “The simplicity, cleanliness and reliability of the Evolution IV, coupled with taller print height make it an excellent choice for packaging operations teams looking to streamline their marking and coding processes. The Evolution IV eliminates expensive printhead repairs, messy ink-laden conveyors and unnecessary production line downtime.” Like all Evolution systems, the Evolution IV TIJ is simple to install and operate and coexists with all single-head Evolution systems, even on the same bracket. Operating as a standalone unit or integrated into other machines, it is fully capable of linking to computer networks via an RS485 interface. This allows control from both large computer systems as well as local programmable logic controllers. It also is fully compatible with HP and Funai offerings where a single controller can access up to 32 individual devices. White Castle®, Columbus, Ohio, the maker of The Original Slider® hamburgers, has been using the Evolution IV printhead to mark packages of its famous patties distributed for sale from the freezer case of grocery and convenience stores. Johnathan Hopkins, lead maintenance technician at the White Castle plant in Vandalia, Ohio, was happy to find a replacement for its half-inch-print equipment. “The new 1-in. Evolution IV printer is simple to setup and use,” says Hopkins. “The larger print is easy to read from a long distance. My favorite quality is how quick and easy you can change the print height to accommodate for different products, without changing equipment.” For more information, visit www.evolutioninkjet.com. SD
EVOLUTION 4 PRINTHEAD FEATURES
xerox.com/packaging S E T T H E PA G E F R E E ©2017 Xerox Corporation. All rights reserved. Xerox®, Xerox and Design®, iGen® and “Set The Page Free” are trademarks of Xerox Corporation in the United States and/or other countries.
65% BLACK +.25 stroke 170 Kerning
• Up to four lines of print • Four font sizes: 1-in. (25.4mm), 15/32-in. (11.9mm), 5/16-in. 2 7 . 8 7 p(7.9mm), t. size 7/32-in. (5.5mm) • Logos
• Optional font sizes and styles • 12 standard barcodes and 2D DataMatrix • Full date/time coding functionality including expiration dates • Variable field codes (sequence number, shift, etc.)
Fastest in the world.
At 300 bags per minute, our patented semi-rotary stacking technology in the new tna ropacŽ 5 case packer just doubled the industry standards. That means we have the world’s fastest case packer for flexible bags. Try and outrun that. See our complete turnkey solutions at Pack Expo, booth C #5442.
tna rethink the conventional visit tnasolutions.com
Thanks to these industry leaders for their support helping to make 2017 PACK EXPO Las Vegas better for everyone.
Many thanks to Hitachi America (Booth S-6160), our Attendee Bag sponsor. Stop by the Hitachi booth to check out the UX Series inkjet printer.
Our 2017 Sponsors Are Powering Innovation Many thanks to our sponsors for supporting Our Sponsors this event 2017 and helping drive innovation in the industry. Are Powering Innovation Many thanks to our sponsors for supporting Our this event2017 and helpingSponsors drive innovation in the industry. Are Powering Innovation Many thanks to our sponsors for supporting this event and helping drive innovation in the industry. The PMMI staff welcomes you to PACK EXPO Las Vegas!
Hotel key cards are sponsored by Bimba (Booth S-6149) for PACK EXPO.
Our 2017 Sponsors Are Powering Innovation Many to our sponsors for supporting Ourthanks 2017 Sponsors this event and helping drive innovation in Are Powering Innovation the industry.
Stop by and relax at the Exhibitor and PMMI Member Lounges sponsored by Lenze Americas (Booth S-6033).
Many thanks to our sponsors for supporting this event and helping drive innovation in the industry.
You’ll think of Emerson (Booth C-5222) as you ride the escalators in the South Hall and Central Lobby. Stop by the Emerson booth to visit the PACK EXPO escalator sponsor.
Enjoy a complimentary cup of coffee to start your day off right, courtesy of Siemens (Booth S-5911). Coffee is located in the Central and lower South Hall lobbies.
Excellence United (Booth N-317A) continues to sponsor PACK EXPO. We value their support as we serve the industry together.
2017 PACK EXPO Las Vegas
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September 25, 2017
Massman unveils rebranding The new looks unify the organization under the Massman name and reflect the company’s support of its brands.
The thrill of sports together with the excitement of science & technology! High school robotics teams from the Las Vegas area showcase their design, engineering and troubleshooting skills in the Central Hall Lobby. f Ask about their robot design f Inquire about the competition f Check out their innovations f Help develop the workforce of the future f Inspire student interest in Science & Technology
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ew logos provide coherent brand identities for Massman Automation Companies, an organization that has grown in recent years via acquisitions such as PASE Group and EDL. Massman Automation Designs (Booth C-3200) Villard, Minnesota, was established in 1978. Its expansive product line includes case erecting/ sealing, case packing, cartoning, flexible pouch packaging, product placing and timing gates, microwave popcorn packaging, palletizing, robotics, shrink bundling, liquid filling and drum handling, pleated filter equipment, tying equipment and custom solutions. PASE Group (Booth C-3200) Eagan, Minnesota, specializes in liquid filling, container handling, material handling and conveying equipment for paints and coatings, chemical, petroleum, personal care and foods and beverages as well as intrinsically safe, explosion-proof systems for classified areas. EDL Packaging Engineers (Booth C-4409) Green Bay, Wisconsin, focuses on shrink wrapping and bundling. Best known for its innovative advancements in helping the pet industry create a denser pallet, EDL’s signature Double Tight Wrap is designed to bundle bags of pet food and litter into brick-like packs. Today, the Double Tight Wrap benefits manufacturers of foodservice consumables, medical products and grains. A trusted name in packaging machines for more than 50 years, EDL has worked with food manufacturers to develop flexible machines that accommodate multiple pack counts, flavors and packaging sizes. This flexibility has translated into shrink wrapping equipment designed for large industrial and building supply products, such as windows and doors or large corrugate boxes destined for home improvement retailers. Its team of packaging experts also has helped carpet and textile manufacturers reduce labor and material costs by designing equipment that automates the bagging process. For more information, visit www.massmanllc.com. SD
f Volunteer your time and talents in your local area
Mead joins Fres-co
For more information, visit the PMMI booth located in the Central Hall Lobby.
E
mmet Mead joins Fres-co System USA (Booth C-5038) Telford, Pennsylvania, in the role of inside sales representative for the coffee market. His primary responsibilities involve growing and maintaining the company’s industry-leading customer base and building and maintaining relationships with customers. Mead also is responsible for the stock coffee bag program and works with new customers on pre-made bag, degassing valves and form/fill equipment needs. He reports to Kevin McRae, Fres-co’s director of Sales. Prior to joining Fres-co, Mead was a business account executive with a major cable company where he successfully grew the customer base by prospecting, sales development and establishing strong corporate ties with small and medium business customers. Mead holds a degree in Marketing from Bloomsburg University. He resides in Chalfont, Pennsylvania. For more information, visit www.fresco.com. SD
Disruptive Designs. Custom Solutions. We have no peers in our space. Leveraging more than half a century of box development, WestRock’s precision mandrel-forming technology has set a new industry standard in container and equipment flexibility. Our revolutionary mandrel-formed cases do what no one else’s can. Across any retail channel.
Come talk to us at PACK EXPO Las Vegas, booth #C-2023. Discover how we build better boxes that help you improve production line efficiencies and optimize your supply chain. Or call us at 407.843.1300 to find out more. ©2017 WestRock Company. All rights reserved. WESTROCK, the WestRock logo, and META are trademarks of WestRock Company and its subsidiaries and affiliates.
westrock.com/aps
2017 PACK EXPO Las Vegas
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September 25, 2017
Partner Program returns More than 40 industry associations support PACK EXPO Las Vegas and Healthcare Packaging EXPO.
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s part of the Partner Program, more than 40 packaging and pharma production associations have come together to support PACK EXPO Las Vegas and Healthcare Packaging EXPO. Many of these partner associations bring a specific vertical market focus and host pavilions, sponsor networking lounges and present educational sessions. As participants in the program, trade associations serve as an onsite resource for the more than 30,000 attendees making the trip to Vegas. “The Association Partner Pavilions at PACK EXPO Las Vegas and the co-located Healthcare Packaging EXPO bring together leading industry associations with decision makers from the world’s top consumer packaged goods companies, retailers and pharmaceutical, medical device and nutraceutical manufacturers,” says Charles D. Yuska, presi-
dent and CEO, PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, producer of the PACK EXPO family of shows. “The expertise and industry knowledge provided by partner associations onsite offer an invaluable resource to attendees,” he adds. “IoPP is thrilled to partner once again with PMMI in support of PACK EXPO and Healthcare Packaging EXPO, which have provided so much value to our members who have attended over the years,” says Jim George, director of Education at the Institute of Packaging Professionals (IoPP) (Booth C-1347) Oakbrook Terrace, Illinois, a returning partner. He explains, “We share the same important goal of educating packaging professionals and helping them advance their careers. IoPP also is pleased to have the opportunity once
again to showcase the winning packages in the 2017 AmeriStar Awards contest and put some superb design work from the industry on display this year in Las Vegas [in The Showcase of Packaging Innovations® (Booth S-6519), sponsored by Dow Chemical (Booth S-6584, S-6585, Central Hall, Meeting Room S-116), Midland, Michigan].” “The APPMA is proud to exhibit once again at PACK EXPO as this event offers global exposure for our member capabilities and access for companies looking for innovative Australian manufactured packaging and processing machinery and agency opportunities,” says Mark Dingley, chairman of the Australian Packaging & Processing Machinery Association (APPMA) (Booth C-1247) Oxley, Australia. For more information, visit www.PackExpoLasVegas.com. SD
2017 PARTNER PROGRAM (as of September 1, 2017) PACK EXPO Las Vegas Partners ABIEF (Brazilian Flexible Packaging Assn)
Website www.abief.com.br
AIM
http://aimglobal.site-ym.com
AIMCAL (Assn of Int’l Metallizers, Coaters and Laminators) amec envasgraf American Forest & Paper Assn (AF&PA) American National Standards Institute (ANSI) Australian Packaging and Processing Machinery Assn (APPMA) Cold Pressure Council (CPC) Contract Packaging Assn (CPA) Flexible Packaging Assn (FPA) Flexographic Technical Assn (FTA) Foil & Specialty Effects Assn (FSEA) Independent Bakers Assn (IBA) In-Mold Decorating Assn (IMDA) Institute of Packaging Professionals (IoPP) Instituto Argentino del Envase (IAE) Int’l Dairy Foods Assn (IDFA) Japan Packaging Institute (JPI) Midwest Food Products Assn (MWFPA) OMAC (The Organization for Machine Automation and Control OPC Foundation PLCopen SNAC Int’l The Mexican Packaging Assn (AMEE) World Packaging Organisation (WPO)
Booth C-1252 —
www.aimcal.org
C-1343*
www.amec.es/envasgraf www.afandpa.org www.ansi.org
C-1356 — C-1248
www.appma.com.au
C-1247
www.PMMI.org www.contractpackaging.org www.flexpack.org www.flexography.org www.fsea.com www.ibabaker.com www.imdassociation.com www.iopp.org www.packaging.com.ar www.idfa.org www.jpi.or.jp www.mwfpa.org
C-1341 C-1257 S-6519* C-1256 C-1344* C-1251 C-1348* C-1347* C-1346* C-1358 C-1254 —
www.omac.org
C-1241
https://opcfoundation.org www.plcopen.org www.snacintl.org www.amee.org.mx www.worldpackaging.org
C-1243 C-1244 C-1353 C-1345* C-1246*
PACK EXPO Las Vegas Lounge Hosts
Website
Booth
The Baking-Snack Break Lounge American Bakers Assn (ABA)
www.americanbakers.org S-7631
The Beverage Cooler Lounge www.bevtech.org Int’l Society of Beverage Technologists (ISBT)
S-7632
The Candy Bar Lounge National Confectioners Assn (NCA)
www.candyusa.com
S-7202
PACK EXPO Las Vegas International Partners and Pavilion Organizers
Website
Booth
Adepta (France) Argentina – Fundacion Exportar Asia Media Company
www.adepta.com/en S-5826 www.exportar.org.ar — www.asiapackage.com.tw S-8261
China Council for the Promotion of Int’l Trade (CCPIT)
www.ccpit.org.cn
—
China Food and Packaging Machinery Assn
www.chinafpma.org
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INP – Brazilian Plastic Institute/Think Plastic Brazil
www.thinkplasticbrazil.com S-6830
Italian Trade Agency-ICE Koelnmesse
www.machinesitalia.org www.koelnmesse.com
The Mexican Chamber of Processed Food Industry (CANAINCA)
www.canainca.org.mx
UCIMA – Italian Packaging Machinery Manufacturers Assn
www.ucima.it
C-1351
Healthcare Packaging EXPO Partners Healthcare Compliance Packaging Council (HCPC)
Website
Booth
www.hcpconline.org
S-6519
Institute of Packaging Professionals (IoPP) Instituto Argentino del Envase (IAE)
www.iopp.org www.packaging.com.ar
C-1347* C-1346*
S-6249 C-1259 —
* at end of booth number indicates group is displaying winning entries from its awards competition in The Showcase of Packaging Innovations® (Booth S-6519), sponsored by Dow Chemical (Booth S-6584, S-6585, Central Hall, Meeting Room S-116).
LINEAR ROBOTICS
END-OF-ARM TOOLING & VACUUM TECHNOLOGY
7TH AXIS FOR ROBOTICS
PREDICTIVE MAINTENANCE
Vacuum Technology, Grippers and other components for complete EOAT solutions.
Sensor 2 Status 3
Sensor 1
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NETWORK
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Sensor 1
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Status 1
PC
Sensor 2
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Sensor Interface Module (SIM)
I/O
Sensor 1
Status 3
Status 2
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IntelliSense® technology platform enables users to be proactive about maintenance and system optimization. Sensor 1
Add flexibility and precision to the production process.
Status 1
IntelliAxis® H-bot and T-bot series provide coordinated motion solutions for a variety of applications.
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Sensor Interface Module (SIM)
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Sensor Interface Module (SIM)
Sensor Interface Module (SIM)
I/O I/O
PC
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I/O
PC
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PUT US TO THE TEST FOR YOUR ROBOTIC, ROBOT ENHANCEMENTS AND MECHANICAL FACTORY AUTOMATION NEEDS. Get the power to take on your most challenging applications and learn more about our extensive line of robotic solutions at bimba.com or at booth S-6149.
ACRO I ELECTRIC MOTION I PNEUMATIC CONTROLS GROUP ( MEAD I MFD I PNEUMADYNE ) I TRD I VACCON
WE MAKE THINGS MOVE
® © Copyright 2017 Bimba. All Rights Reserved.
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2017 PACK EXPO Las Vegas
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September 25, 2017
Manage handheld devices Join the Packaging & Processing Women’s Leadership Network for a breakfast keynote featuring Tana Utley, who will share her progression from a working level engineer to vice president at Caterpillar Inc., and her take on making the most of the opportunities that exist for women in manufacturing.
Dancing on the Glass Ceiling Tuesday, Sept. 26 7:30-9:00 a.m. | Room N 247
Register at pmmi.org/womens-leadership-network.
Lack of control and accountability saps productivity and profitability.
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istribution centers (DCs) spend hundreds of thousands of dollars on the latest scanners and powerful computer technologies, but pay far less attention to managing those devices. Apex Supply Chain Technologies® (ASCT) (Booth S-7292) Mason, Ohio, hears crazy-buttrue device management stories all the time. Managers spend hours each day checking scanners in and out. Companies pay employees overtime to round up electronics before and after every shift. It’s not unusual to find mobile devices left on shelves or accidentally shipped out with orders. Lost scanners even turn up on eBay.
Axcess automated locker system provides self-serve checkout/check-in of handheld devices with 24/7 control and visibility.
When managing handheld devices, lack of control and accountability can impact productivity and profitability. Missing scanners can result in hundreds of hours of lost employee productivity each week. DCs with no employee accountability for handheld devices often replace 15%–20% annually due to loss, damage and misuse. Lack of device management results in sky-high repair and replacement costs. Managers lose valuable hours handing out scanners, tracking down missing devices and ensuring scanners are charged and ready for the next shift. Axcess™ automated locker systems from ASCT eliminate these issues with 24/7 control and quick, self-serve check-out/check-in. Not only are no personnel involved in check-out/check-in, but lines to pick up or return units evaporate. Managers can focus on other tasks. Working in conjunction with the locker hardware, the Trajectory Cloud™ software provides a detailed view of who checked-out each device, its condition and when it’s due back. Email alerts are automatically sent if devices aren’t returned on time. Since every device is tracked, damage, theft and loss are virtually eliminated. As a result, devices last longer and there’s less need for spares. For more information, visit www.apexsupplychain.com. SD
2017 PACK EXPO Las Vegas
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September 25, 2017
Dow Chemical sponsors See the display of award-winning packages in The Containers and Materials Pavilion in the Lower South Hall.
MADE IN THE U.S.
EXACTA 18-Head Freestanding Filler built in Hiram, Georgia
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ow Chemical (Booth S-6584, S-6585, Central Hall, Meeting Room S-116), Midland, Michigan, returns as the exclusive sponsor of The Showcase of Packaging Innovations® (Booth S-6519). The display highlights the latest innovations and award-winning packaging designs from across the globe. Organizations that are exhibiting winning entries from their awards competitions include: •• Association of International Metallizers, Coaters and Laminators (Booth C-1343) •• Brazilian Packaging Association •• DuPont Packaging •• Flexible Packaging Association •• Foil & Specialty Effects Association (Booth C-1344) •• Healthcare Compliance Packaging Council •• In-Mold Decorating Association (Booth C-1348) •• Institute of Packaging Professionals (Booth C-1347) •• Instituto Argentino del Envase (Booth C-1346) •• OpX Leadership Network •• Paperboard Packaging Council •• The Mexican Packaging Association (Booth C-1345) •• Tube Council North America •• World Packaging Organisation (Booth C-1246). “We are proud to be the sole sponsor of the Showcase of Packaging Innovations since the exhibit’s inception at PACK EXPO in 2003,” says Karen S. Carter, commercial vice president for Dow’s North America Packaging and Specialty Plastic business. “The Showcase displays the best that the industry has to offer in packaging innovation, and we are eager to bring this display to Las Vegas again to inspire new ideas about packaging design.” “The Showcase of Packaging Innovations has come to be a show floor favorite at PACK EXPO,” says Jim Pittas, COO, PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, the producer of the PACK EXPO family of shows. “Dow has no doubt inspired many package designers to go above and beyond in creating packaging that is both functional and innovative,” he concludes. For more information, visit www.PackExpoLasVegas.com, www.HCPElasvegas.com, www.dow.com. SD
Features: • No limitations in the fill volume or weight capacity. • Mass or Electromagnetic Flow Meter technology for precise fill of +/- 0.2% accuracy or better. • Ronchi quality built filler with Stainless Steel frame and clean design construction. • Tool-less changeover in 10 minutes or less. • Speed: Capable of running up to 300 bpm depending on container size. • User friendly operator interface with recipe driven format. • Fast and efficient CIP with Automatic insertion tray. • P.I.D controls product delivery system. • Safety interlocked guards to meet CE and OSHA regulations, UL compliant. • Allen-Bradley control package with all electrical components UL labeled. • Service support and spare parts are provided from our U.S. headquarter in the Atlanta area. • 12 weeks lead time. • Special introductory price.
Retorted, PermaSafe® in-mold-labeled cup from Sonoco (Booth C-1535) Hartsville, South Carolina, provides year-long unrefrigerated shelf life for vegetarian paté from Allos Hof-Manufaktur, Freiburg im Breisgau, Germany. Resealable alternative to metal cans won Best of Show award in competition sponsored by the In-Mold Decorating Association. It also took Gold in the competition’s Best Injection Molded Package category.
In AIMCAL’s 2017 Web Coated Product Competition, a setup box for Cashmere Mist for Donna Karan, New York, New York, captured the Marketing Award in the Packaging: Healthcare, Cosmetics and Toiletries category. It features silver 48-gauge metallized polyester/80-lb. coated-one-side litho paper box wrap with crackle embossing, matte ink and two-tone colors to produce the soft faceted texture.
Contact Us: Sales@ronchiamerica.com l (678) 398-7413
63 Duncan Circle - Hiram, GA
www.ronchiamerica.com COME VISIT US AT
Booth S-5968
New! Versatile Multi-Format VFFS System 5-45 Minute Changeover
C-4540 | C-4640
2017 PACK EXPO Las Vegas
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September 25, 2017
Learn about new technology Innovation Stage sessions address hot topics in packaging and processing.
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he Innovation Stages at PACK EXPO Las Vegas and the co-located Healthcare Packaging EXPO present more than 50 free sessions. The 30-minute presentations focus on trends that are driving industry growth and often draw overflow crowds. At the PACK EXPO Las Vegas Innovation Stages (Booth C-1041, C-1045 and C-1049), topics include clean labeling, coding and serialization, food safety technology, sustainability, snack food trends, flexible manufacturing systems, automation advances and high pressure processing. At the Healthcare Packaging EXPO Innovation Stage (Booth N-601),
sessions address pharmaceutical industry subjects such as brand protection, Internet of Things, remote monitoring, machine vision technology, smart packaging, supply chain visibility, security technology, intellectual property strategies, labeling quality control and packaging designs that improve patient adherence. Check out the full session schedule on the following pages (as of August, 29, 2017). Updates may be found on the show website or via the PACK EXPO Las Vegas/Healthcare Packaging EXPO mobile app. For more information, visit www.PackExpoLasVegas.com, www.HCPElasvegas.com. SD
MONDAY, SEPTEMBER 25, 2017 10:00–10:30 AM Innovation Stage | C-1041
Learn how to avoid the #1 source of errors in inkjet coding. When coding issues arise, the problem often isn’t the ink. It’s the improper drying of containers, especially prior to entering the coder. A focus on pre-code drying can eliminate significant product loss. Dan Snyder Key Accounts JetAir Technologies
THE NEXT GENERATION OF HOT-MELT ADHESIVES FOR CASE AND CARTON SEALING 10:00–10:30 AM Innovation Stage | C-1045
A next generation, water-white, hot-melt technology, Kizen, revolutionizes case and carton sealing with improved performance over current adhesive solutions. Designed with attention to blocking and thermal stability, Kizen reduces downtime associated with clogged feed systems, thermal degradation and narrow application windows, improving production efficiencies and offering adhesive consolidation opportunities. Corey Schoenherr Business Development Mgr - Packaging Bostik
VALIDATION/VERIFICATION OF FOREIGN MATERIAL CONTROL SYSTEMS 10:00–10:30 AM Innovation Stage | C-1049
Validation is a requirement, however there is very little guidance available. This session identifies what to consider when developing validation/ verification programs. Rob Rogers Sr Advisor, Food Safety Mettler-Toledo
SERIALIZATION FOR LATE STARTERS: INC. INDUSTRY RESEARCH RESULTS AND GLOBAL IMPLEMENTATION CASE STUDY 10:00–10:30 AM Healthcare Packaging EXPO | N-601
This session is designed to supply an overview of the serialization landscape revealed by our industry research (two months, 100 surveys globally). We will then describe a serialization project implementation rolled out for a multinational pharma company across 200 production lines (25 sites). Carlos Machado Serialization Dir SEA Vision
DIGITALIZE THE MANUFACTURING VALUE CHAIN TO DRIVE OPERATIONAL EXCELLENCE 11:00–11:30 AM Innovation Stage | C-1041
With manufacturers facing pressure from shrinking margins, shifting consumer demands and increasing regulatory burdens, organizations are increasingly exploring the benefits of digital transformation. Join this session to learn how a digital strategy can help reduce costs, increase operational performance, improve consumer traceability and improve asset reliability. Keith Chambers Dir of Global Operations Management Schneider Electric
DEATH TO PRESERVATIVES, LONG LIVE CLEAN LABEL 11:00–11:30 AM Innovation Stage | C-1045
Scholle IPN has developed the first-ever, aseptically-capable pre-made spouted pouch system; CleanPouch Aseptic. Join the discussion with Marketing and R&D leaders from Scholle IPN as well as the first user of this system to see how CleanPouch Aseptic was brought to life; from market need, to design, to validation and production. Lani Craddock VP, Mktg and Business Development Scholle IPN
APPROACHES FOR STAYING AT THE FOREFRONT OF SAFETY 11:00–11:30 AM Innovation Stage | C-1049
Attend this session to hear how the OpX Leadership Network is helping to define best practices and protocols to assist the industry in the “drive to zero.” Learn how to mitigate the conditional and behavioral risks to worker safety and receive guidelines for Worker Safety Audits. Paul Schaum VP, Manufacturing Pretzels
WHEN TRACEABILITY MEETS INDUSTRY 4.0—SUPPLY CHAIN VISIBILITY FOR ULTIMATE EMPOWERMENT 11:00–11:30 AM Healthcare Packaging EXPO | N-601
Industry 4.0 is certainly a popular buzzword, but how fast is it coming and what’s really in it for you? Discover the vital role of traceability in Industry 4.0, as it’s the key to building trust and visibility throughout your supply chain and increasing product value while reducing risks and costs. Yanik Beaulieu Product Line Mgr Optel Group
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CODING PROBLEMS? IT’S NOT THE INK!
Wherever you are and whatever your industry, there's a PACK EXPO event to provide solutions you need today and the inspiration for tomorrow.
2017 PACK EXPO Las Vegas
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SHOW DAILY
September 25, 2017
MONDAY, SEPTEMBER 25, 2017 (CONT’D) INNOVATION WINS IN PACKAGING
FOR MACHINE BUILDERS
DESIGN AND TEST YOUR MACHINES FASTER, FOR LESS COST See Emulate3D at booth S-7527
12:00–12:30 PM Innovation Stage | C-1041
This session describes how to drive products to success through innovation in consumer engagement, package design, speed to market and cost saving. Attendees will be inspired by the stories and results of the most recent and exciting brand projects. Oana Manolache Packaging Mktg Mgr HP
EVOLUTION OF AGVS—WHAT’S AVAILABLE AND WHAT’S TO COME? 12:00–12:30 PM Innovation Stage | C-1045
AGV systems have quickly become a disruptive force leading the way to Intralogistics 4.0. Industry estimates forecast near double-digit growth for AGVs through 2020. There is a growing need for automation in material-handling processes across segments. Learn where to begin and what’s possible in the world of AGVs. John Clark Dir of North American Mktg Dematic Egemin Bruce Buscher VP of Sales Jervis Webb
CODING TECHNOLOGY AND SERIALIZATION—IT’S MORE THAN JUST A PRINTER 12:00–12:30 PM Innovation Stage | C-1049
Emulate3D Controls Testing for Machine Builders helps you get your machines to market faster, and lowers your development costs. Develop your machines in CAD with the Emulate3D Add-in, then run controls testing connected to the PLC to verify correct operation. Demonstrate the virtual machine in operation to your clients before you cut metal. Visit booth S-7527 to see it on-screen or in Virtual Reality.
WWW.DEMO3D.COM 801-923-3316
While coding may not be at the forefront of your serialization discussions, having the wrong code (or a hard-to-read code) can be detrimental to the serialization process. Don’t underestimate the role the printer device has. There is a huge difference between reading a barcode and grading it according to the DIN-ISO 15415 (which is the standard to be used with most legislation, such as the DQSA). Are you confident in your compliance? Several key factors need to be considered for code content when implementing the serialization process: verifying, substrates, product handling and the type of printing technology. If the printing process is not addressed with the care it deserves, production rates might decrease and reject rates might increase. The main causes for failure are insufficient substrate quality and machine vibration/product handling issues, all of which impact the printing process. Experience matters. Whether you are in the pharmaceutical sector adhering to the DQSA legislation or wish to explore true traceability in a different industry, it is worth exploring how the simplest technology on your line might just be the most critical. Paul Hammond Sector Development Mgr, Pharmaceutical Domino North America
THE SECURITY MINDSET— EMBRACING SECURITY AS A NEW BUSINESS PRACTICE 12:00–12:30 PM Healthcare Packaging EXPO | N-601
Pharmaceutical companies and contract manufacturers’ IT systems are prime targets for attack from outside security threats. This session outlines a consistent and thorough approach to building a security practice, key considerations to make when putting that practice together and an overall philosophical approach to security. Rob Magee Portfolio Dir Vantage Consulting
REDEFINE THE FUTURE OF PACKAGING: HOW VALUE CHAIN COLLABORATION ACCELERATES INNOVATION AND SPEED TO MARKET 1:00–1:30 PM Innovation Stage | C-1041
In today’s on-demand environment, many brand owners want converting partners capable of responding quickly to changing market conditions. Dow’s new solventless adhesive technology, SYMBIEX, and new packaging incubator program, Incubapack, allows converters to do just that—bring new and sustainable packs on shelf at faster, safer and cheaper rates than ever before. In this session, learn how Dow and some of its value chain partners are leveraging new technologies and insights to accelerate sustainable innovation and speed to market. Francisco Paz Mktg Mgr Kay Boakye-Yiadom Mktg Mgr Dow Chemical
APPLYING ‘ZERO DEFECT’ ELECTRONIC ASSEMBLY ACTUATORS TO THE PACKAGING INDUSTRY 1:00–1:30 PM Innovation Stage | C-1045
Expert application engineer reveals lessons learned from electronic assembly manufacturers, which are being applied to the packaging industry. Topics include: 100% verifiable capping, accurate dispensing, a unique approach to leak testing and ejection of containers with differing masses. Steve Curtiss Sales Mgr SMAC Moving Coil Actuators
2017 PACK EXPO Las Vegas
SHOW DAILY
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September 25, 2017
IMPLICATIONS OF FSMA RULES ON THE FOOD PACKAGING INDUSTRY
What can reducing product failures do for you?
1:00–1:30 PM Innovation Stage | C-1049
The food industry is buzzing about FSMA, the U.S. Food Safety Modernization Act! The packaging industry is covered by some of these rules. This presentation will help you determine how FSMA may or may not apply to your company and what to watch for from FDA in the coming months. Anne Cooper Food Technical Mgr Eagle Certification
Protect Customers. Minimize Waste. Reduce Costly Recalls.
BIG DATA TAKES INTELLECTUAL PROPERTY (IP) STRATEGIES FROM REACTIVE TO PREDICTIVE 1:00–1:30 PM Healthcare Packaging EXPO | N-601
Sun Chemical and DSS examine the challenges brands must confront to protect their intellectual property including: Are the departments/ function that have traditionally handled brand protection suited to the role? How can data analysis be employed to proactively respond to the threat of counterfeiting and product fraud? Mike Tobin VP, Mktg DSS (Partnership with Sun Chemical) Jim Reiman Dir, Sales for Security Sun Chemical
CONVENIENT POUCH PRODUCTS DISRUPTING THE MARKET 2:00–2:30 PM Innovation Stage | C-1041
Shifting from traditional packaging to a new pouch solution may be the disruptive change your product needs to encourage growth in existing markets and entry into new ones. Experience innovative pouch packaging designs pumping new life into mature products, launching new products and changing how customers use your products. John Minagawa-Webster Product Portfolio Mgr R.A Jones
THE RETAIL LANDSCAPE IS FRAGMENTED: THINKING DIFFERENTLY ABOUT PACKAGING CAN UNLOCK GROWTH IN EMERGING RETAIL CHANNELS 2:00–2:30 PM Innovation Stage | C-1045
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Driven by changes in the economy and modern consumer purchasing habits, the retail marketplace is rapidly evolving. Emerging and growing channels like value/dollar stores, C-stores, club stores and eCommerce require a new approach to packaging your products. Learn about the keys to success. Mike Krebsbach VP, Mktg Bemis
Learn more at booth C-5222 and Emerson.com/Packaging.
2017 PACK EXPO Las Vegas
28
GET THE APP!
SHOW DAILY
September 25, 2017
MONDAY, SEPTEMBER 25, 2017 (CONT’D) INDEPENDENT CART TECHNOLOGY—CHANGING THE WAY CUSTOMERS VIEW PACKAGING AUTOMATION
a constant influx of precise, performance-related data enables users to be proactive about maintenance and system optimization. Jeremy King Product Mgr Bimba Manufacturing
Is your company challenged with delivering smaller production runs that require faster changeover times and increased machine flexibility to meet the ever-changing needs of customers? Customer success stories illustrate how packaging companies are currently using Independent Cart Technology to increase production and decrease costs. Neil Bentley Product Mktg Mgr Rockwell Automation
THE IMPORTANCE OF FLEXIBILITY IN TODAY’S INDUSTRIAL MARKET
2:00–2:30 PM Innovation Stage | C-1049
UNLOCKING THE POTENTIAL OF CONNECTED, REUSABLE PALLETS 2:00–2:30 PM Healthcare Packaging EXPO | N-601
Navigate both shows like a pro with our free mobile app. Use it to: Look up exhibitors, products and educational sessions. Create and save a personal agenda of what you want to see and do. Navigate from booth to booth with the interactive map. Get news and notifications about demos, giveaways and more. Access your agenda anywhere.
To Download the App: Search “PACK EXPO Las Vegas” in the App Store or on Google Play, or visit packexpolasvegas.com/app Sponsored by:
Central Hall, Booth C-3225
Learn how the Internet of Things (IoT) is empowering sustainable innovation for supply chain operations. Panel discusses the unique ways that supply chain operations can leverage IoT to reduce carbon emissions. John Schulz Dir, Sustainability Integration AT&T David Kalan VP, Mktg and Business Development RM2
‘SMART’ TECHNOLOGY DELIVERS REAL-TIME PERFORMANCE DATA TO MAXIMIZE UPTIME AND PRODUCTIVITY 3:00–3:30 PM Innovation Stage | C-1041
Bimba discusses enhancements to the IntelliSense® platform, its breakthrough technology combining sensors and software to monitor the impact of maximum loads and vacuum levels on pneumatic devices. Session attendees learn how
3:00–3:30 PM Innovation Stage | C-1045
Learn about the importance of flexibility in today’s industrial market, including the ability to compete in the industry’s global landscape, handle mass customization requests from customers and retailers alike, as well as manage the proliferation of stock keeping units. Hear about examples of what a flexible manufacturing plant looks like—the technologies, the systems and the communications that will make any operation more productive, more reliable and able to quickly capitalize on market changes. Laura Studwell Packaging Industry Mktg Mgr Omron
U.S. SNACK INDUSTRY: EMERGING SNACKING TRENDS AND REGULATORY ISSUES SHAPING THE MARKET 3:00–3:30 PM Innovation Stage | C-1049
A shift in consumer lifestyles has led to an increase in snacking. Unlock opportunity and find out what consumers are looking for in traditional and new and emerging snack categories. Also gain valuable insights on key federal and state regulatory issues impacting snack companies. Elizabeth Avery President and CEO David Walsh VP, Membership and Communications SNAC International
TUESDAY, SEPTEMBER 26, 2017 REQUEST FOR PROPOSALS: ENTRY POINTS TO SUCCESSFUL PROJECTS
A FOOD-SAFE TECHNOLOGY CAN DOUBLE SHELF LIFE
This session provides best practices and protocols to enable more accurate and effective responses and evaluations. Both CPGs and OEMs will receive takeaways that can be mapped to each company’s respective specifications. Matt Grashel Category Mgr Abbott Labs Bryan Griffen Group Engineering Mgr Nestlé Corporate Engineering
A food-safe, oxygen-absorbing technology can replace food preservatives and double product shelf life without canisters or sachets. Ideal for retort food packaging, it prevents oxygen degradation and protects fresh flavors and textures. Unlike other barrier technologies, it absorbs oxygen within sealed packaging to protect vitamins, significantly benefiting organic and wellness products. Sean Hael Sales and Mktg Analyst Mitsubishi Gas Chemical America
10:00–10:30 AM Innovation Stage | C-1041
10:00–10:30 AM Innovation Stage | C-1045
2017 PACK EXPO Las Vegas
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What can ultrasonic packaging technology do for you?
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TUESDAY, SEPT. 26, 2017 (CONT’D) BUILDING A SMARTER MACHINE 10:00–10:30 AM Innovation Stage | C-1049
As end users pursue smart manufacturing they need OEM partners, which create smart machines and equipment that easily integrates into a facility, provides access to information and enables agile reaction to changing market demands. Steven Mulder North American Regional OEM Segment Leader - Packaging Rockwell Automation
Reduce Seal Failures. Avoid Contamination. Minimize Waste.
BENEFITS OF INTEGRATING METAL DETECTION INTO YOUR PRODUCT INSPECTION PROGRAM FOR CONSUMER SAFETY 10:00–10:30 AM Healthcare Packaging EXPO | N-601
Implementing a metal detection inspection lines helps strengthen a manufacturer’s QA policies against physical contaminants. Find out how to excel at safety initiatives and guarantee that customers receive the quality they expect. Loma also introduces the revolutionary IQ4 Series metal detectors. Antoine Dodier Customer Relations Mgr Hitesh Hirani Technical Dir Loma Systems, an ITW Company
ENERGY BAG: PAST, PRESENT, FUTURE 11:00–11:30 AM Innovation Stage | C-1041
This presentation recounts the history of the innovative Energy Bag program—a program for realizing greater returns on flexible plastic recycling. The presentation also covers current in-process initiatives and plans for future ambitious endeavors. Included will be data from its California pilot program and ongoing successes. Han Zhang Sustainability and Advocacy Mgr Dow Chemical
LOWER COST MACHINE DESIGN USING APPLICATION-SPECIFIC AUTOMATION INNOVATIONS 11:00–11:30 AM Innovation Stage | C-1045
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Standalone controls need to be cost-efficient and easy to commission. When the application is already solved, machine builders can focus on what they do best. Discover innovation in pre-engineered and parameterized motion MACROs built into intelligent servo drives, solving cyclic packaging machine applications with leaner controls. Bill Faber Dir, Product Mktg and Business Development Delta Products
Learn more at our Innovation Stage Presentation Wednesday, 10:00 am at C-1041 or visit us in booth C-5222.
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
TUESDAY, SEPTEMBER 26, 2017 (CONT’D) HOW DIGITAL DATA IS TRANSFORMING FOOD PROCESSING OPERATIONS
UNLOCKING PERFORMANCE IN STRETCH FILM TO DELIVER GREATER VALUE
Equipment Information Analytics and Big Data open a new set of possibilities for food processors to improve operational efficiency and ensure delivery of high-quality product. Marco Azzaretti Advanced Inspection Systems Product Mgr Key Technology
By preserving the structural integrity of the product on the pallet, stretch film helps ensure goods make it from manufacturer to retailer safely and in good condition. Find out how stretch film manufacturers create unique films to meet varying customer demands—providing the right film for virtually every application. Phil Stolz VP Product Development and Management Berry Global
11:00–11:30 AM Innovation Stage | C-1049
ADDRESSING CHALLENGES OF DETECTING INCORRECT LABELING FROM INKJET-PRINTED LABELS
12:00–12:30 PM Innovation Stage | C-1049
WHY PATIENT ADHERENCE IS THE NEXT BIG CHALLENGE FOR The challenges in inkjet print detection are PHARMACEUTICAL PACKAGING numerous: smears, unreadable text, bad print- PROVIDERS AND HOW THEY heads, wrong information printed on packages. SHOULD TACKLE IT 11:00–11:30 AM Healthcare Packaging EXPO | N-601
For manufacturers of food and beverages, it is essential to ensure product is not mislabeled and proper product instructions are displayed on every package for consumer safety and efficacy. Miles Kroner Sales Mgr Mettler-Toledo
A PRACTICAL APPROACH TO LINE PRODUCTIVITY THROUGH STANDARDIZED MACHINE-TOMACHINE COMMUNICATION 12:00–12:30 PM Innovation Stage | C-1041
Imagine a packaging line where all your machines communicate easily and provide consistent data regardless of different control systems, machine types and programming languages. What would this mean to productivity? Overall equipment effectiveness? Total cost of ownership? Learn about PackML, PackSpec and the PackML OPC UA Companion Specification. Bryan Griffen Chairman OMAC
SINGLE-SERVE PACKS: GROWING DEMAND AND ENVIRONMENTAL ISSUES 12:00–12:30 PM Innovation Stage | C-1045
The packaging world is in constant evolution. Consumers’ needs and habits have changed substantially during the past few decades. Today’s families and living arrangements are the main factors why the market, first in Europe and now also in North America, is heading increasingly toward single serving. Gianpaolo Pradella Dir, Business Development and Sr Engineer Michael Radlo Sales Rep Sarong North America
12:00–12:30 PM Healthcare Packaging EXPO | N-601
About 50% of patients with chronic diseases in developed countries don’t take medicines as prescribed. This problem is exacerbated because, due to spiraling healthcare costs, the responsibility of administering drugs is increasingly falling on patients rather than doctors. Creatively designed, engaging packaging solutions help patients comply with a provider’s recommendations. Alan Davies Global Design Mgr Essentra
REDUCING ENVIRONMENTAL IMPACT OF PACKAGING WITH ECOFRIENDLY INKS AND COATINGS 1:00–1:30 PM Innovation Stage | C-1041
This presentation clarifies what eco-friendly inks and coatings mean for flexo printers and highlights key market trends driving discussions about environmental impact, to better understand implications for printers and their supply chain. Greg Pace Mgr, Global Regulatory Compliance and Product Stewardship Sun Chemical
DIGITALIZATION AND THE FUTURE OF INTELLIGENT PNEUMATICS 1:00–1:30 PM Innovation Stage | C-1045
Intelligent pneumatics will play a role on the connected packaging line. Frank Latino Product Mgr for Valves and Valve Terminals Festo
WHAT’S NEW WITH HIGH PRESSURE PROCESSING 1:00–1:30 PM Innovation Stage | C-1049
The Cold Pressure Council leads, facilitates and promotes industry standardization, education and awareness of high pressure processing (HPP). Attend this session to learn how HPP is being used for various products and how companies are using it to benefit their customers. Jeff Williams CEO Avure
2017 TRENDS SHAPING PHARMACEUTICAL AND MEDICAL DEVICE COMPANIES 1:00-1:30 PM Healthcare Packaging EXPO | N-601
The top five trends shaping pharmaceutical and medical device companies in 2017 and beyond as outlined in the newly released PMMI Business Intelligence white paper. Donna Ritson President DDR Communications
WHAT’S DRIVING THE EXPANSION OF HPP IN NEW PRODUCT CATEGORIES 2:00–2:30 PM Innovation Stage | C-1041
What is HPP? What are the applications for HPP? How do I get started with HPP? What are the benefits of HPP? Learn about HPP, market data, current applications and emerging products/categories. Nali Prchal Sr Food Technologist JBT-Avure Technologies
AGVS MAKING A DIFFERENCE IN INDUSTRY 4.0 2:00–2:30 PM Innovation Stage | C-1045
Kollmorgen revamps proven NDC® solutions for AGVs and mobile robots. Natural navigation and routing optimization take AGVs into Industry 4.0. Samuel Alexandersson Product Mktg Mgr Kollmorgen
‘EXTREME’ MEASUREMENT AND CONTROL TECHNOLOGIES FOR PACKAGING IN THE ERA OF IOT 2:00–2:30 PM Innovation Stage | C-1049
This educational presentation explains modern process optimization technologies available in PCbased control architectures that are networked on the EtherCAT industrial Ethernet protocol. Advanced concepts to improve efficiency, precision and product quality in production are described along with the value of better data for IoT and Cloud services. Sree Potluri I/O Application Specialist Beckhoff Automation
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Product Purity Introducing the RAYCON EX1
Affordable X-Ray Inspection starting at USD 38,500*
■ High Quality Inspection Solution ■ Engineered in Germany
Visit us at Pack Expo 2017 Booth no: C-1641
■ 220 mm x 120 mm Inspection area ■ Full access for easy cleaning ■ Quick Belt and Curtain release ■ Self tracking Belt ■ Complete with Integrated Reject System ■ Compliance with all industry safety standards * Promotion pricing valid through December 31, 2017 Formal quote required before placing an order
Sesotec Inc. 1234 Hardt Circle, Bartlett, IL 60103 • Tel. 224-208-1330 • Fax 224-208-1909 • Email info@sesotec.us • Website www.sesotec.us Sesotec Canada Ltd. 7 Grand Ave South, Unit #114 Suite 100, Cambridge Ontario, N2S 2L3 • Tel. 519-621-6536 • Email info@sesotec.us • Website www.sesotec.ca
2017 PACK EXPO Las Vegas
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TUESDAY, SEPTEMBER 26, 2017 (CONT’D) USING HEALTHCARE PACKAGING SCIENCE TO IMPROVE TASTE AND EXTEND SHELF LIFE FOR E-CIGARETTE APPLICATIONS 2:00–2:30 PM Healthcare Packaging EXPO | N-601
Nontraditional products, like e-cigarettes, now can benefit from the science used to package pharmaceuticals. Presentation focuses on extending the disciplined, scientific approach used for the development of healthcare packaging materials into alternative markets and products. Michael Priscal Sr R&D Mgr Georgia Mohr Mktg Dir Bemis Healthcare Packaging
BRAND PROTECTION THAT DOESN’T UNDERMINE BRAND AESTHETICS 3:00–3:30 PM Innovation Stage | C-1041
As increased threats and regulatory requirements push brands to seek security options, this session aims to show product stakeholders what options they have to protect their brands without negatively impacting package aesthetics and
shelf appeal. A variety of options, including bestuse scenarios, are showcased. Julie Hatlem Packaging Design Specialist Hatlem Design Tricia Sime Packaging Innovation Dir Inland
OVERCOMING THE CHALLENGES OF READING DOT-MATRIX TEXT IN MACHINE VISION APPLICATIONS 3:00–3:30 PM Innovation Stage | C-1045
Machine systems using traditional optical character recognition software encounter a number of reading difficulties when presented with dot-matrix characters on product packaging. Overcome these challenges with an improved vision system software that reliably and accurately reads the most challenging product identification information—across all market segments and packaging types. Pierantonio Boriero Dir of Product Management Matrox Imaging
REMOTE MONITORING—ADDING VALUE TO YOUR MACHINE OFFERING
3:00–3:30 PM Innovation Stage | C-1049 Learn about innovative solutions, which can drive a new level of collaboration between machine builders and their customers. Learn how machine builders are leveraging Cloud technology and the IIoT to differentiate their offering and partner with their customers to improve the performance of their machines. Douglas Weber Engineering Mgr, Connected Services Rockwell Automation
INNOVATIVE RESIDUAL PRODUCT RECOVERY 3:00-3:30 PM Healthcare Packaging EXPO | N-601
Healthcare manufacturing processes that utilize viscous liquids, such as lotions, creams, pastes and gels, waste millions of dollars due to residual product. ILC Dover will demonstrate its Xtrakt System that wrings liners from top to bottom, squeezing out up to ten times more residual product than air-assisted liner systems. Tony McKee Chief Engineer ILC Dover
in metal detection METAL DETECTOR
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At a much lower cost of ownership than x-ray systems, this new simultaneous multi-frequency technology provides food producers, especially those with difficult applications, a cost effective alternative for their food safety programs.
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Stop by Booth C-5204 to learn about the INTERCEPTOR Metal Detector and see our fully integrated “MEGATRON DETECTOR SYSTEM”, consisting of 4 Metal Detectors including a Multi-aperture Metal Detector System.
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WWW.FORTRESSTECHNOLOGY.COM
NEVER OBSOLETE METAL DETECTORS
LEARN MORE AT: BOOTH C-5204
2017 PACK EXPO Las Vegas
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September 25, 2017
WEDNESDAY, SEPTEMBER 27, 2017
10:00–10:30 AM Innovation Stage | C-1041
Driven by consumer preference, the demand for flexible packaging is increasing in the medical, consumer product and food and beverage industries. Learn how ultrasonic sealing is helping machine builders and end users transition from rigid to flexible packaging so they can effectively respond to market demands. Mike Mediana Packaging Mkt Segment Mgr, Branson Ultrasonics Emerson
BIG DATA, INTERNET OF THINGS AND INDUSTRY 4.0—WHAT DOES IT ALL REALLY MEAN? 10:00–10:30 AM Innovation Stage | C-1045
What do Big Data, Internet of Things and Industry 4.0 really mean? During this interactive session, we invite attendees to join in the discussion and describe their experiences with these
Application Engineering Leader Datalogic
HOW MULTISCAN TECHNOLOGY WILL REVOLUTIONIZE METAL DETECTION AND FOOD SAFETY 10:00–10:30 AM Innovation Stage | C-1049
Metal detection has been limited to one or two frequencies due to technical constraints, resulting in small, real-world contaminants escaping detection. Learn an all-new approach to this problem utilizing a true spectrum of frequencies and new signal processing to reduce the probability of an escape to near zero. Bob Ries Lead Product Mgr, Product Inspection Thermo Fisher Scientific
CLEAN-IN-PLACE: BEST PRACTICES TO IMPROVE OPERATIONS
Discover the OpX Leadership Network’s latest best practices and protocols to help harmonize the industry on critical sanitation procedures. Walk away with practical tools for establishing and designing clean-in-place (CIP) systems and tools for managing and sustaining CIP best practices. Greg Flickinger VP, Manufacturing Operations H-E-B
PAPERLESS METRICS & PAPERLESS QUALITY = PROACTIVE & PREVENTATIVE 11:00–11:30 AM Innovation Stage | C-1045
Using true paperless performance metrics as well as paperless quality compliance, the Aptean team demonstrates how companies can increase key performance metrics in as little as four weeks while ensuring quality compliance and alignment to SQF/ BRC and FSMA. Roy Thomas Sr Solutions Consultant Aptean
11:00–11:30 AM Innovation Stage | C-1041
Powering Ideas for Packaging Innovation Sponsored by:
Lower South Hall | Booth S-6519 Sponsored by The Dow Chemical Company, the 14th Annual Showcase of Packaging Innovations® returns to the Containers and Materials Pavilion with an inspiring display of innovative packaging from around the world.
See award-winning packaging entries from: • ABRE—Brazilian Packaging Association
• HCPC—Healthcare Compliance Packaging Council
• AIMCAL—Association of International Metallizers, Coaters and Laminators
• IMDA—In-Mold Decorating Association
• AMEE—Asociación Mexicana de Envase y Embalaje
• IoPP—Institute of Packaging Professionals
• DOW—The Dow Chemical Company • DuPont—E.I. DuPont de Nemours and Company • FPA—Flexible Packaging Association • FSEA—Foil and Specialty Effects Association
• IAE—Instituto Argentino del Envase • OpX Leadership Network • PPC—Paperboard Packaging Council • The Tube Council • WPO—World Packaging Organisation
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technologies and their impact. As businesses MIGRATING FROM TRADITIONAL PACKAGE SEALING TECHNOLOGIES strive to be more efficient, everyone needs to understand what is buzz, and what is reality. TO ULTRASONICS IN FLEXIBLE Bradley Weber PACKAGING APPLICATIONS
2017 PACK EXPO Las Vegas
Oxygen or Moisture Issues?
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September 25, 2017
Take control of your product’s packaging environment.
WEDNESDAY, SEPTEMBER 27, 2017 (CONT’D)
Reduce oxygen levels to extend product shelf-life
Control moisture and maintain a specific ERH
Our products are designed to help manage oxygen and moisture levels across a broad spectrum of packaging categories. Don’t wait until your product fails. Use our active packaging solutions to protect your products.
Visit Booth # 6286 (South Hall) To Learn How Active Packaging Can Help You.
www.multisorb.com
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VACUUM/GAS-FLUSH BAG AND POUCH SEALING, INCREASING SHELF LIFE AND PROFITS IN THE FOOD AND MEDICAL INDUSTRIES 11:00–11:30 AM Innovation Stage | C-1049
Plexpack delivers flexible packaging machinery solutions and certain results for customers worldwide. Emplex bag and pouch sealing and Damark shrinkwrap and bundling systems are customizable, made-to-order with your unique needs, reputation and budget in mind. Modular and innovative designs are easy to install, maintain and expand. Richard Coates Dir of Sales VacPack David McGurk Dir of Sales, USA Plexpack
SAVE TIME AND MONEY WITH AN AUTOMATIC METAL DETECTOR TESTING SYSTEM 12:00–12:30 PM Innovation Stage | C-1041
Find out how the Halo automatic metal detector system saves time and money while complying with HACCP, FSMA, GFSI and other food safety schemes. Steve Gidman President Fortress Technology
PACKAGE DECORATION THAT SELLS ITSELF
Trust the name these names trust.
12:00–12:30 PM Innovation Stage | C-1045
Package design and decoration are critical factors in attracting consumer attention and encouraging the all-important impulse buy. This session provides an in-depth discussion of five emerging consumer goods packaging trends designed to help brands grab attention and drive sales. Daryl Northcott Dir, Films, Americas UPM Raflatac
PDC - the leading name in Shrink Sleeve Labeling and Tamper Evident Banding equipment. • PDC Machines – the toughest, most reliable workhorses on the market • Advanced Blade Technology – PDC Blades last months, not days • Full Vertical Integration from engineering to metal fabrication • The PDC Service Team – wherever and whenever needed • 50 Years of Innovation, Service and Reliability
THE WAX ALTERNATIVE PACKAGING REVOLUTION: FIGHTING LANDFILL WASTE WITH RELENTLESS INNOVATION 12:00–12:30 PM Innovation Stage | C-1049
ADVANCED BLADE
Technology
PDC BLADES LAST MONTHS, NOT DAYS! Rugged, resharpenable blades mean reduced downtime.
This presentation is ideal for anyone who transports wet and iced products and is seeking a high-performance, recyclable solution. It also will appeal to anyone who wants to be inspired by the story of two innovative companies that worked together to revolutionize an industry and help save the planet. Bruce Mooney VP, Retail Sales Mountaire Farms Pete Bugas VP Greencoat® & Coated Container Group/Interstate Container SD
NO SPINNING KNIVES! PDC Guarantees Ultimate Productivity
8 Sheehan Avenue Norwalk, CT 06854 t: 203.853.1516
Visit us at Pack Expo – Booth #N-5136 #C -4225
www.pdc-corp.com
SHRINK SLEEVE LABELERS | TAMPER EVIDENT NECK BANDERS | MULTIPACKER SHRINK TUNNELS | CONTRACT SLEEVING | STRETCH SLEEVING ®
TABASCO is a registered trademark; the TABASCO bottle design and label designs are the exclusive property of McIlhenny Company, Avery Island, LA, USA 70513. www.TABASCO.com
FESTO (Booth C-5408) for sponsoring the first-timers lounge
2017 PACK EXPO Las Vegas
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PMMI redesigns website Changes reflect the Power of PMMI.
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MMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, redesigns its website, www.PMMI.org, to keep pace with the manufacturers it supports. The revamped site also expands and tailors offerings to unite the packaging and processing industries and keep up with the rapid pace of innovation, increasing consumer demands, new regulations and general economic developments. The new design is tailored to the user—PMMI member, end user or other interested party—and reflects all the ways PMMI serves its stakeholders. It is organized along three pillars: •• PACK EXPO portfolio of trade shows unites the world of packaging and processing •• PMMI Media Group connects packaging pros to the latest solutions, trends and innovations in packaging and processing on a daily basis •• PMMI Business Drivers equip the makers of packaging and processing technologies with resources to succeed in a global marketplace. “While our core mission has not changed, PMMI today is not the same association we were a few years ago,” explains Charles D. Yuska, president and CEO, PMMI. He notes, “We have carefully and thoughtfully expanded to better serve the thriving packaging and processing industries. The programs and services we provide through our trade shows, media group and business drivers are more robust than ever, so it’s critical that our website be an easy and engaging place to navigate our offerings.” Several enhancements improve navigation: •• A My PMMI section allows easy updates of email preferences and access to PMMI’s Business Drivers •• A new Sales Agent Directory gives members access to PMMI’s searchable database of sales agents and allows download of records to a Favorites section •• The updated Business Intelligence Library is organized by type of report. For more information, visit www.PMMI.org. SD
Dynamic accumulation
UNTOUCHED As the market leader in spiral conveyors in the primary packing industry we think of solutions for elevating and accumulating packed items. “The Untouchable” AccuVeyor AVh is the only dynamic accumulator on the market that features a patented one-belt system resulting in contact free product handling. A solution for accumulating products with varying widths or shapes, or for those that cannot withstand being placed under pressure or being clamped. At AmbaFlex it’s not just about building the right equipment, it’s about developing a special solution for you.
SEE THE AccuVeyor AVh AT PACK EXPO BOOTH #6331
WWW.AMBAFLEX.COM
2017 PACK EXPO Las Vegas
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Find Your Way to Innovations Pavilions make it easy for you to locate specific solutions and suppliers with special expertise.
Lower South Hall Explore new frontiers in branding, including digital printing and labeling innovations. For inspiration, visit
sponsored by:
Upper South Hall Specialized equipment and integrated systems for your candy, confectionery and gum production lines. Sponsored by:
Upper South Hall Take a closer look at the benefits of reusables in supplier exhibits and The Reusable Packaging Learning Center. Sponsored by:
SHOW DAILY
September 25, 2017
Chip maker achieves more consistent flavor An automated seasoning system replaces an out-of-date steel coating drum and dry powder applicator.
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new seasoning system improves application consistency, reduces waste and simplifies cleaning operations at Naturally Homegrown Foods, Maple Ridge, British Columbia, Canada. The investment in equipment from tna, parent company of tna North America (Booth C-5442) Coppell, Texas, has enabled the gourmet chip maker to deliver consistent coverage and flavor on its hand-cooked batches of high-quality Hardbite Chips. To meet growing demand from retailers in Canada, the U.S. and Asia, the company needed a flexible seasoning solution that ensured consistent and efficient application of eight dry seasonings and minimum downtime between flavor changes. In addition, the system had to integrate seamlessly alongside its other processing machinery.
IMPROVED FLAVOR CONSISTENCY Flavor is key to best-selling snack products and consumer satisfaction. With a primary objective to improve product consistency, Naturally Homegrown Foods installed the tna intelli-flav® OMS 5 seasoning system. A responsive variable mass seasoning system with dynamic vibratory weigher directly controls powder application from the drum. This enables an accurate, proportional amount of seasoning to be applied consistently for improved coverage and flavor dispersion—even for products with irregular surfaces such as batch-fried chips. “Delivering unrivalled product quality is . . . a top priority for us,” says Kirk Homenick, president of Naturally Homegrown Foods. He reports: “We’ve seen a vast improvement in seasoning consistency as a result of installing the tna intelli-flav OMS 5— most notably, we’ve been able to reduce our seasoning application rate from 8-9% down to 5-6%.” Further performance benefits are realized through the positioning of the scarfplate on the infeed. Positioned closer to the top of the tumbling product, the scarf adds dry powder into the flavoring area more accurately, providing high-quality, consistent seasoning. The modular tna intelli-flav OMS 5 seasoning system is fully enclosed to help prevent seasoning, dirt and other materials from building up, thus increasing hygiene levels and expediting cleaning. A pivoting drum enhances accessibility for hard-to-reach areas, simplifying day-to-day operations.
In addition, the scallop-designed infeed conveyor curves to match the shape of the drum which reduces product drop, helps control product direction and minimizes product waste.
ULTIMATE FLEXIBILITY Rapidly changing consumer demands have increased pressure on snack manufacturers to run a variety of capacities, package sizes and materials. With eight flavor profiles for Hardbite Chips, Naturally Homegrown Foods needed a seasoning system that offered rapid cleaning time for flavor changes and minimum downtime. “As a small plant that is experiencing growing demand,” Homenick reports, “it’s imperative that seasoning changeovers and cleaning downtime are kept to a minimum to ensure optimum production levels. Since the tna intelli-flav OMS 5 was installed, changeover times have been reduced by 15-20%. Now we are able to carry out a seasoning changeover in less than 20 minutes thanks to the system’s simple design.” He continues: “The entire installation was completed quickly and on target to prevent interrupting production during a time of high demand. Once in place, the system basically behaved as a plug-in and play. tna has a great reputation in the marketplace, and we were impressed with the level of service and flexibility in system design . . . . The seasoning system has delivered on our key objectives of improving overall consistency and seasoning application. It has equally supported our growth and helped us achieve increased household penetration of the Hardbite brand by allowing us to produce a highly consistent product.” For more information, visit www.tnasolutions.com. SD
FOOD AND BEVERAGE PACKAGING SOLUTIONS Safeguard Inspections, Improve Quality, and Protect Your Brand with Machine Vision and Industrial Barcode Reading
Visit us at BOOTH C-5338
2017 PACK EXPO Las Vegas
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September 25, 2017
ProMach unveils unified brand identity New tag line ‘ProMach is Performance, Packaged’ reflects breadth of offerings available from 26 product brands working together.
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roMach (Booth C-3218) Covington, Kentucky, launches a new global identity today and unifies its 26+ product brands under one umbrella. The identity includes a new logo corporately and for several product brands. Nearly 20 years ago, a handful of packaging companies came together to offer the world something new. Today, after growing into 26 best-inclass product brands, ProMach unifies the organization to bring more value to customers. “The world has changed so much in the last two decades and so have we,” says Mark Anderson, ProMach president and CEO. He continues, “With new brands and capabilities being added to the ProMach family, a transformation has taken place. We’ve become something new, something remarkable. The solutions we bring to the table today make us a premier player in the marketplace, and we’ve set the bar very high in breadth of offering, in design innovation, in service and in performance. “It’s time to showcase our collective innovation and strength as a united organization. It’s time to show the world ProMach has become something greater: a comprehensive provider of complete packaging solutions, from line design to the end of the line and beyond. It’s time to let the world know that ProMach is Performance, Packaged,” states Anderson.
“We needed a new way for all of us to commit to the same level of performance, to see it and own it,” adds John Eklund, vice president of Marketing at ProMach. “We’re not just selling machines, we’re delivering performance—so our customers don’t need WHYs and HOWs; they need their products packaged, carefully handled and ready to ship. Without delays. Without defects. Without disappointing a consumer. The only thing that matters to our packaging customers is results, so by focusing on performance we can better help them protect the reputation they’ve worked so hard to earn.” To deliver on its performance promise, ProMach is adapting a no-walls approach to teambuilding. By letting innovation flow across every business line, across every experience to every customer everywhere, ProMach leverages the knowledge of all its best-in-class product brands. Anderson explains, “When the walls come down, our people can simply focus on performance. And when our people are focused on performance, our promises are kept and our customers’ expectations are exceeded. At ProMach, performance is what happens when all of our people and processes work as one.” The new corporate brand identity symbolizes where ProMach is today. While each of its 26 best-inclass product brands will retain its identity, the corporate brand identity reflects the consolidation of
its culture and how talent and capabilities have been unified into one powerful, world-spanning team. “By aligning our brands and services into our new framework, we make it possible for ProMach to better serve our entire customer base and take on any challenger, anywhere,” says Eklund. “However,” he notes, “this process wasn’t simply a realignment or rebranding. This brand evolution enables us to now more clearly articulate and actively share our narrative with customers. We have a very compelling story, and we want customers to understand that ProMach is a truly integrated company that can deliver any kind of packaging solution—from a single machine to a turnkey line. No matter the customer need, we will be there every step of the way, proving time and time again that ProMach is Performance, Packaged.” ProMach operates across six distinct business lines and one service line: Filling & Capping, Flexibles, Product Handling, Labeling & Coding, End of Line, Pharma and Performance Services. More than 50 manufacturing facilities and sales offices serve 30,000 customers across the globe. The global packaging leader serves manufacturers of foods, pharmaceuticals, beverages, personal care, household and industrial goods at every scale and companies of every size. For more information, visit www.ProMachBuilt.com. SD
ProMach, the largest exhibitor at PACK EXPO Las Vegas, occupies 38,600 sq. ft. of floor space in the Central Hall. Organized as the ProMach PACK EXPO Metroplex, the area displays more than 100 machines. The cityscape theme features soaring 18-ft. branded banners along the perimeter, street signs, directional wayfinding maps and navigation stations at every major corner.
You ensure food safety. You rely on highly efficient packaging processes. We supply flexible automation solutions - worldwide. WE ARE THE ENGINEERS OF PRODUCTIVITY.
Automation Solutions for End of Line Packaging & Food Processing Industries Come visit us at: Booth#
5408
Are you ready for the Revolution in Pneumatics? www.festo.us/packexpo
Find smart solutions for your packaging tasks Product flexibility and customization are key challenges in the packaging industry. With our mix of pneumatic and electric technologies and components you will be optimally placed for flexible and economical automation - whether it's for primary or end line packaging.
Pack Expo Full Page Ad (9.25x11.125) - VTEM.indd 1
For more information: Call: 1-800-Go-Festo 1-800-463-3786 www.festo.us/packaging
8/24/2017 5:21:31 PM
Our 2017 Sponsors Are Powering Innovation Many thanks to our sponsors for supporting this event and helping drive innovation in the industry.
As of August 7, 2017
2017 PACK EXPO Las Vegas
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September 25, 2017
Your One-Stop Conveyor Manufacturer
Accumulate, Alpine, Elevate, Incline
Sanitary, Washdown, Food Grade Agency Compliant
NEW! Slim-Fit
Controls simplify labeler operation
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ontrol platforms on labelers from P.E. Labellers (Booth C-1627, C-2822) Porto Mantovano, Italy, and P.E. USA (Booth C-1627) Cincinnati, Ohio, now part of ProMach (Booth C-3218, C-3225) Covington, Kentucky, offer enhanced production management and functionality. In addition, machine peripherals communicate with the rest of the production line in regard to performance, utility consumption, alarms and remote support. The evolving electronic architecture permits diagnostics to be run with iOS instruments and will soon work with Android devices. This development allows the machine to transmit an array of information including alarm status, video-based maintenance instructions and maintenance/spare parts information. In some cases, recipe changes, diagnostics and basic function reset are managed entirely on tablets. For more information, visit www.pelabellers.it, Advanced electronic architecture allows label- www.pe-us.com. SD
Booth #4416
Quality. Safety. Experience.
Combine, Merge, Divert, Index, Sort
Transfer, Push, Rotate, Flip, Turn
Multi-Conveyor LLC
Your best...conveyed better. www.multi-conveyor.com
1-800-236-7960
Booth C-4416 Come Visit Us!
ers to comply with the latest standards, maximize functionality and support remote diagnostics and Smartphone- or tablet-based control.
87B Sand Pit Road Danbury, CT 06810 www.rincopackaging-usa.com www.rinco-usa.com 203 744-4500
Lenze sponsors Lounges Four lounges provide respite.
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s sponsor of Exhibitor and PMMI Member Lounges, Lenze Americas (Booth S-6033) Uxbridge, Massachusetts, provides a relaxing break during the show day for exhibiting personnel and members of PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia. Located in both the North and South Halls, the Lounges provide seating, coffee and a chance to recharge away from the busy show floor. The Exhibitor Lounges are located in rooms N-114 and S-111; PMMI Member Lounges may be found in rooms N-101 and S-221. All four Lounges open daily at 8 a.m. and close at 4 p.m. “Lenze is proud to sponsor the lounges again to provide refuge to exhibitors and members who spend hours on their feet on the show floor,” says Susan Duval, marketing manager at Lenze Americas. “We recognize how important it is for them to be able to come to the Lounges to relax in a quiet place away from the bustling exhibit hall,” she explains. According to Chuck Yuska, president and CEO of PMMI, the Lounges provide a much appreciated respite from the hustle and bustle of the show. “We’re grateful to Lenze for providing this resource again in 2017,” he concludes. For more information, visit www.PackExpoLasVegas.com, www.HCPElasvegas.com, www.Lenze.com. SD
S AT VISIT UEXPO K C A P
BOOTH 9 S-604
The Next Big Revolution in Package Sealing Technology
Can you solve today’s challenges with yesterday’s machines? Smart machines drive smart manufacturing. Shouldn’t machines be smarter to meet your demands?
Smart Manufacturing Demands Smart Equipment Smart Manufacturing, enabled by The Connected Enterprise, is driving new opportunities machine builders that provide intelligent manufacturing equipment that easily integrates into your facility, provides access to information, and enables agile reaction to changing market demands. Our PartnerNetwork™ is committed to providing high-quality, innovative machinery built on Rockwell Automation technology.
For more information visit
www.rockwellautomation.com PartnerNetwork is a registered trademark of Rockwell Automation, Inc. Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved.
Visit Rockwell Automation OEM Partners exhibiting at PACK EXPO 2017 and see our solutions in action. Aagard Group, LLC
S-5927
Columbia Machine, Inc.
C-2836
NJM Packaging
N-307
ADCO Manufacturing Company
C-3243
Combi Packaging Systems, LLC
C-2228
OPTIMA Machinery Corporation
C-4736
AFA Packaging Systems Ltd.
C-3827
CT Pack S.r.l.
S-8067
Pearson Packaging Systems
C-2220
ARPAC Corporation
C-2435
Delkor Systems Co.
C-4340
Premier Tech Chronos
S-6113
Bradman Lake, Inc.
C-4027
Douglas Machine, Inc.
C-2014
R.A. Jones
C-3800
CAMA 1 S.P.A.
S-7250
N-214
Schneider Packaging Equipment
C-2420
Catbridge Machinery Company
S-8353
Fargo Automation, Division of Korber Medipak
C-2614
C-4329
C-4233
Triangle Package Machinery Co.
Cavanna Packaging USA, Inc.
Focke & Co.
C-3445
S-8055
C-3906
Wulftec International, Inc.
Central States Industrial (CSI)
Intelligrated, Inc.
Cloud Packaging Solutions
C-5033
Massman Automation Design, Inc.
C-3200
Nercon Engineering & MFG, Inc.
C-4914
2017 PACK EXPO Las Vegas
SHOW DAILY
44
September 25, 2017
NJM and Optel partner for track-and-trace A pressure-sensitive labeler equipped with bottle tracking addresses serialization needs.
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he integration of a Trotter W labeler, with a BottleTracker™ vision system, facilitates accurate aggregation and simplifies compliance with traceability requirements. The Trotter W labeler from NJM Packaging (Booth C-3418, N-307) Lebanon, New Hampshire, a ProMach product brand, applies wraparound labels to round containers. An integrated thermal-transfer and/or laser printer prints serialized 2D barcodes and alphanumeric codes, lot numbers, expiration dates and other data on preprinted pressure-sensitive labels. The vision system from Optel Group (Booth N-309) Quebec City, Quebec, Canada, inspects the variable data on the web and the labels on the bottles. An automated reject device prevents any flawed labels from proceeding. If higher speeds are needed or non-round shapes must be handled, another NJM labeler can be integrated with Optel’s BottleTracker system. After labeling, the BottleTracker system marks the bottom of each bottle with a unique identifier in black or ultraviolet ink using a continuous inkjet printer. Optel’s vision system verifies the components and associates each unique identifier to the serialized code. This approach facilitates precise aggregation at secondary packaging by enabling that downstream vision system to capture one image of an entire group of bottles so the identifier on each bottle in the bundle or layer is visible. Compared to traditional first in/first out aggregation systems, which track each bottle feeding into the bundler or case packer, this NJM/Optel system reduces errors, improves compliance and maximizes production efficiencies. The Trotter W labeler and BottleTracker system can handle other inspections, including confirming presence and placement of labels, topserts and sideserts. The integrated system seamlessly connects with the Optel systems, which verify, report and manage the serial numbers, including those associated with bottles that are rejected, reworked and reintroduced. Upstream of the BottleTracker’s inkjet printer, cameras verify bottle bottoms have a valid unique identifier or no unique identifier. Bottles with no unique identifier are marked. Bottles with a valid unique identifier pass without being marked again, enabling reintroduction of previously marked bottles that were rejected and reworked. Improperly marked bottles are rejected. The Trotter W labeler handles cylindrical conDedicating the Trotter W system to wrap labeling of round containers maximizes the simplicity of the machine and shrinks its footprint to 4 ft. (1.2m) wide by 10 ft. (3m) long. High-quality components, heavy-duty construction, an open frame, raised bed conveyor and servo-driven label dispenser contribute to repeatable performance, low maintenance and high reliability.
The BottleTracker vision system verifies the components and associates each unique identifier to the serialized code to support aggregation.
tainers, including spray cans, from 1–8 in. (25– 203mm) in height and 0.5–4 in. (12.7–101mm) in diameter as standard and up to 5 in. (127mm) in diameter as an option. Changeover to a new container size occurs in less than 15 minutes, with no tools and often no change parts. An optional wrap drum wheel or wrap belt extends the range of container sizes the labeler can handle. With a standard friction wheel infeed, the Trotter W labeler achieves speeds up to 120 bottles/min. (bpm) while an optional star wheel infeed and motorized rewind enable it to label small containers such as vials at speeds up to 150 bpm. An Allen-Bradley MicroLogix 1400 programmable logic controller from Rockwell Automation (Booth: Central Hall, Meeting Room N-116) Milwaukee, Wisconsin, controls the labeler, and an Allen-Bradley Panel View 800 human/machine interface, also from Rockwell, offers advanced features and simple programming on a
7-in. color touchscreen. NJM offers full validation support and turnkey line integration services to seamlessly combine best-in-class technologies, including serialized and aggregated production lines comprised of primary and secondary packaging through bundling. After-sales support includes standard and extended warranties, preventative maintenance programs and onsite installation, training and service. For more information, visit www.njmpackaging.com, www.optelgroup.com, www.rockwellautomation.com. SD
one easily-integrated station could divert, transfer, and sort?
VISIT US AT BOOTH# S-8022
At Regal®… the MODSORT™ station can solve your transfer and diversion problems. The MODSORT station is an innovative low-noise, low voltage modular transfer and diverter station. It can easily integrate with new or existing material handling systems, eliminating the need for a lift, pneumatics, or Z-direction position feedback devices, and can help achieve energy savings from 50-60% when integrated with a motorized roller-based system. MODSORT utilizes System Plast® 2253RT Roller Top Belt featuring a 1-inch on-center sphere array, allowing very small packages to be moved. Motorized Drive Rollers and controls allow flexibility in wiring, the ability to move everything from exceptionally small polybags to boxes, and safe, efficient, quiet and low-maintenance operation. For more information, visit www.RegalBeloit.com
Regal, MODSORT and System Plast are trademarks of Regal Beloit Corporation or one of its affiliated companies. ©2017 Regal Beloit Corporation, All Rights Reserved. MCAD16042E • 10067E
2017 PACK EXPO Las Vegas
SHOW DAILY
46
September 25, 2017
Ready, set, fill! Automation platforms improve precision, prevent costly under- and over-filling.
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he NX7 machine automation controller, Sysmac platform and MX2 inverter from Omron (Booth C-4305) Hoffman Estates, Illinois, have helped ZimaPack, Chester, Virginia, design CIP (clean-in-place) filling machines with easily interchangeable parts, one-touch toolless recipe changeovers, reject systems and secure access for remote troubleshooting. As any processor knows, claims made on labels are heavily regulated by national net-weight legislation. This means that a brand’s reputation is in danger if under-filling occurs. But what if unneces-
sary over-filling occurs? Industry experts estimate the cost of over-filling can be up to 10% of total product cost. However, ZimaPack, a supplier of net-weight filling machines, cappers (rotary, linear, single-head) and integrated monoblocs, has virtually eliminated over-filling on its equipment. According to Mario Marannano, director of Manufacturing at ZimaPack, “To mitigate damage to brands and to negate the cost of over-filling, ZimaPack guarantees a filling precision of Sigma 1 = +/- 1g on 1,000g. And we do this through our Residual Correction and No Container/
PUZZLED?
we have solutions to fit your every need
case packing |pouch packing palletizing | Robotics case erecting i case sealing cartoning | Custom Solutions
auto & SEMI auto fillers drum & Tote Fillers container handling|Denesting
Booth c-3200
Booth c-3200
shrink bundling i shrink wrapping bag & pouch filling and sealing
Booth c-4409
Omron’s NX7 machine automation controller, Sysmac platform, MX2 inverter and sensors streamline changeover on ZimaPack netweight filling and capping machines, protect product integrity and provide secure access for remote troubleshooting.
No Fill features. Because of the speed of the Omron NX7 machine automation controller, we are able to provide this level of precision, which saves customers’ unwanted product giveaway. Depending on the application, customers can experience payback on their investment in as little as six months.” He continues, “With the Residual Correction feature, a high-precision Omron NX load cell module, with digital filtering for stable measurement, electronically weighs the container on a continuous basis while the pneumatically activated filling valves are open.” After the controller has sent a command to stop filling, there is typically a small amount of product, or residual, that has not yet reached the container. The NX load cell module weighs the container one last time before it exits the filling station and the NX7 controller calculates how much product was still traveling from the valve to the container after it stopped releasing product. The next container that enters the station is filled with the residual product, a process that is recalculated in the NX7 controller each time a container enters and leaves the filling station. All machines are also equipped with the No Container/No Fill feature, meaning that if a filling station is missing a container, the filling valve does not release product. ZimaPack machines use Omron’s E3Z compact photoelectric sensor with built-in amplifier to detect bottle presence and provide precise, repeatable position feedback. For further peace of mind, ZimaPack designs and maintains reject systems to ensure product integrity and catch containers with missing, crooked or otherwise compromised caps.
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
Healthcare Hub debuts RECIPE FOR SUCCESS Operators can create custom recipes for any desired fill weight and tolerance. With one touch on Omron’s NA human/machine interface (HMI), operators can access preset parameters for any recipe. The NX7 controller verifies correct settings on the net weight filling and capping machines, ensuring nozzle tips, bottle sizes, cap sizes and product are correctly loaded before proceeding with production. This eliminates scrap or waste while enhancing profitability. ZimaPack has redefined “toolless quick changeover.” Adriana Zimbardo, director of Sales and Marketing for ZimaPack, reports, “. . . changeovers are now simpler than ever with quick-release parts that can be inserted and removed without the use of tools. All change parts are color coded and can be engraved with bottle descriptions.” Built-in remote troubleshooting allows a ZimaPack technician to quickly and securely access a machine via a virtual private network. This avoids costly technician visits and long periods of production downtime. “We save our customers an average of 70% when the Remote Access feature is activated,” states Zimbardo. For more information, visit www.omron247.com. SD
P
MMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, launches its Healthcare Blog: the PACK EXPO Healthcare Hub. The platform, which debuted in mid-August 2017, shares perspectives and observations from industry experts on the latest trends and challenges affecting the pharmaceutical, nutraceutical, medical device and biotech sectors. In the first Blog entry, Jerry Martin, pharmaceutical and life sciences consultant, PMMI, discusses Batch vs. Continuous Drug Production. New content posts weekly. For more information, visit www.packexpohealthcare.com. SD
THE BEST DESERVES THE BEST Since 1992, Marchesini Group USA has been one of the leading companies supplying the most technologically advanced packaging solutions to the North American pharmaceutical and cosmetic industries. MARCHESINI GROUP USA: PROVIDING THE BEST SINCE 1992.
info@marchesiniusa.com WWW.MARCHESINI.COM
Different access levels set on the NX7 machine automation controller enhance security and support regulatory requirements.
BOOTH N-215
47
2017 PACK EXPO Las Vegas
PACK EXPO DRONE DEMO
48
September 25, 2017
–Packaging for the Last Mile
NEW! Come experience the PACK EXPO DRONE DEMO – Packaging for the Last Mile, an interactive drone display by Workhorse.
Demostrations on the half hour in the North Hall, Booth N-645.
SHOW DAILY
Machine component website simplifies sourcing Larger inventory and customization capabilities allow quick delivery of the optimum component.
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n enhanced website helps users quickly locate standard machine components and assembly hardware from JW Winco (Booth S-6060) New Berlin, Wisconsin. “Our new website with improved 3D CAD and online buying allows us to provide a more comprehensive, yet streamlined experience for our customers,” says John Winkler Jr., CEO of JW Winco. The home page features an updated logo. It reflects an evolution of the previous look depicting the face and mane of a lion with stylized shapes of products that Winco sells. The lion represents the strength and leadership qualities the company integrates into all aspects of its business. Other home page content includes new products, special application possibilities and links to JW Winco’s social media platforms, plus a signup form for its monthly e-newsletter. Other website features include: •• Filtering capabilities to locate products more quickly •• Ability to build and price parts to easily create the standard part required for a design •• Modern CAD program for improved drawing/CAD model accuracy •• Multiple language capabilities with Spanish and French versions coming soon. Winkler says, “We strive to provide design engineers, project engineers, purchasing agents and others involved in the product selection process the largest variety of products and technical information available in our industry. For new equipment designs and redesigns of existing equipment, standard machine components not only save time and reduce costs . . . [but also] improve the equipment design and function. We help companies design it faster, build it better and deliver it more quickly.” JW Winco, which is ISO 9001:2008-certified, prides itself on having the largest selection of standard machine components. Choices include inch or metric and aluminum, steel, stainless steel or plastic. Winkler says, “Our product line is constantly evolving . . . . With over 60,000 stock keeping units in stock, we have the ability to ship the majority of orders we receive within 24 hr. With our experience, flexibility and . . . machining facility, we are able to deliver special customer requests even in small quantities.” In addition to its headquarters in New Berlin, Wisconsin, JW Winco staffs sales locations in Canada and Mexico. Founded in 1978, JW Winco partnered with Germany-based Ganter for more than three decades before becoming a Ganter company in 2009. Since then, with expanded capabilities and solidified resources globally, sales and inventory have increased 80%. For more information, visit www.jwwinco.com. SD
JW Winco’s mobile-responsive website, www.jwwinco.com, provides modern navigation and usability to locate the right machine component.
A marking and coding automation platform that’s simple to integrate? Now that’s Mpressive. Automate changeovers. Reduce recalls. Scale without limit. Only MPERIA® cuts the cost and complexity of centralizing control of your packaging lines so you can stop waiting and start updating.
2017 PACK EXPO Las Vegas
SHOW DAILY
50
September 25, 2017
Roller balls transfer and divert Modular Roller Top Transfer and Diverting Station provides freedom of movement.
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odular Roller Top Transfer and Diverting Station from Regal Beloit (Booth S-8022) Beloit, Wisconsin, features a matrix of freely rotating balls embedded into a continuous flat belt to rotate, turn or transfer products. Precise, controlled and impact-free motion maximizes product handling flexibility needed by today’s distribution centers. Flexibility is particularly important for retail eCommerce operations, which must work with a greater diversity of products, packaging materials and destinations than ever before. Existing transfer and diverting systems are mechanically complex and costly and were designed to handle relatively uniform, rigid cartons, not today’s diverse range of package sizes, shapes and materials and complicated shipping logistics.
MOTION CONTROL NOT FORCE The modular roller top belt station is a completely new concept for transferring and diverting a variety of packages and packaging. With no auxiliary diverting equipment, its smooth and precise control of package positioning minimizes impact. A multipurpose, modular design allows it to be positioned wherever it’s needed within conveyors for any transfer or diverting application. Using motion control rather than force to divert objects is a sophisticated concept. But the engineering that makes it possible is a model of simplicity: Rotating spheres convey packaging in any direction. Traditional horizontal conveyor rollers are unidirectional; spinning spheres make use of all 360 degrees of potential motion. The roller top belt embeds a uniform array of independent, 1-in. on-center spheres on the surface
In lateral motion applications, the speed of the secondary activated belt can be adjusted to provide product repositioning for functions such as case packing.
By combining the speed of the belt and changing the speeds of the two belts underneath, the package can move in any direction with complete control of the vector angle, from a slight angle to a virtual U-turn.
of a continuous, low-profile, gap-free interlocking plastic belt. The belt and spheres are powered by one or more activated running belts or a rotating disc underneath the station, using motorized drive rollers and controls. By using the motorized belts in different configurations and controlling their relative speeds, the modular roller top belt provides precise motion control, regardless of the size, shape or composition of the product. As a result, it can accelerate or decelerate objects, move any object to an angle vector at a given speed or simply stop and rotate a product into a specific orientation. No other handling equipment is needed. When first seen in operation, the motion control can be hypnotic. Packaging of all types (standard cartons, small boxes, soft polybags or flat envelopes) seem to float into position on their own volition. Some packages roll onto the station and suddenly shoot forward at double speed to separate individual products. Others change angles autonomously, aiming toward different lanes on the belt. Some packages pause for a moment, rotate into position for barcode scanning and then shoot back onto the line. Still more execute smooth 90-degree turns at full speed and fly straight onto another conveyor or station without the rough handling and jolts of traditional lifts or the need for a pneumatic or Z-direction position feedback system.
MOTION OF THE SPHERES By using different configurations of motorized roller belts or discs underneath the roller top belt and controlling the relative speeds of the different belts, the modular station can be configured for specific transfer and diverting operations: Double speed. When the belt and its roller top balls come in contact with the driver belt, the spheres rotate. The belt velocity plus the velocity of the rotating balls double the speed of the product on the line. This function is useful in separating products. And while the balls double the carrying speed, the belt itself doesn’t accelerate, which extends belt life and reduces energy consumption. Reorienting packages in motion. When the roller top sits on two parallel belts running in different directions, packages in the middle of the belt rotate as they move. This setup is ideal when product orientation is important, such as the infeed to a palletizer or automatically sorting packages into different lanes. Stop and rotate. By positioning a rotating disk underneath the roller top belt, the belt can be stopped momentarily, the product positioned to any angle for processes such as barcode scanning or label reading and/or printing and then propelled back onto the next conveyor. Lateral motion. Until now, diverting packages laterally off the line was a rough and tumble process as pneumatic lifters or pusher arms shove the
The roller top belt involves few moving parts and minimal power demands—while providing the flexibility and simplicity of a modular, easily configured and maintained system.
package off the conveyor and line. With the modular roller top belt, this 90-degree swing is smooth and jolt-free—no lifting, pushing, guide bars or contact. The lateral motion comes from a secondary activated belt positioned 90 degrees to the travel direction of the roller top belt. The spheres rolling over this second belt spin at right angles, instantly rolling the package straight off the conveyor at a 90-degree angle onto another conveyor or station such as a reject conveyor. Sorting. By diverting products into designated lanes through motion control, a series of roller top belt stations can be placed end-to-end to create a medium-rate sorter. Material handling integrators also can customize the module for use as picking and packing stations. The package handling and motion control capabilities are up to the imagination of the systems integrator and the requirements of the job. Because the fundamental design is simple and modular, integrating a new station into the line and giving it a new job often can be accomplished within a few hours.
MORE FLEXIBILITY, LESS COST With the introduction of dimensional weight pricing in 2015, the installed base of conveyor systems designed to handle traditional rigid cartons was challenged by the need to convey smaller, lighter and more malleable shipping containers such as bubble mailers and polybags. This transition created choke points at transferring, diverting and sorting stations, which were designed for rigid, fairly uniform packaging and handled by mechanically complex, permanent single-function equipment such as pneumatic lifters. Moving small packages or polybags required putting them into tubs for handling, then hand-sorting at the end of a line: a time-consuming, labor-intensive extra step. Transferring and diverting are relatively simple functions: You simply change the direction of a moving object. Replacing complicated componentry with a modular, easily installed system, designed to handle traditional and new packaging, solves a range of challenges. One barrier to handling small or soft packaging is the gaps between rollers at standard conveyor
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
Roller top belt modules are currently optimized for medium-range conveyor systems to process up to 45 parts/min. Support for faster systems is under development.
stations; products literally fall through the cracks. The solution embeds the rotating spheres in a continuous, interlinked belt surface and is flat and gapfree. The belts and modules are designed in multiple widths to integrate into the full range of distributor conveyor systems. Although designed for motorized driven roller conveyor systems, integrators can adapt the belts to support other conveyor systems.
THE ECONOMY OF SIMPLICITY Several of the development team’s basic design considerations have ancillary system benefits beyond precise motion control. The modular belts are made of interlinked and rugged blue acetal, imbedded with spheres made from tough, wear-resistant polyamide. The result is high belt strength combined with low friction at a much lower weight than metal components. This low weight and friction significantly lower power demand. Combined with smaller, variable-speed, run-on-demand motors, modular roller top belt systems can achieve energy savings of 50–60% compared to other conveyor transfer systems—in addition to the savings realized by eliminating the labor-intensive reprocessing of small or plastic packages conveyed in tubs. Another benefit inherent in the belt design is worker safety. With no gaps or pinch points, workers have a much lower risk of injury. Driven by a variable-speed, run-on-demand, 24volt DC motor, the module is not only energy efficient, but also allows for flexibility and simplicity in wiring and control, safe and quiet operation (<70 dBA) and minimal, easy maintenance. Its modular design allows the belts to be swapped out for repairs or replaced quickly. Motor controls support standalone programming, can interface with a programmable logic controller in a customer’s network or be hardwired into a customer’s preferred control system. Further cost savings are achieved by eliminating the high cost of maintaining fixed lift, pneumatic or Z-direction position feedback systems. It is cheaper, simpler and faster to maintain a spare parts inventory of modular plastic belts that can be replaced in minutes rather than an inventory of pneumatic lifter and compressor systems and spare parts that require hours of downtime for repairs. Modular roller top belts are available as turnkey units for new lines or as a retrofit. Installation is
simple: Remove the pneumatic or pusher system and replace it with the module. With the logic of its modular design and the simplicity and efficiency of using motion control to transfer, divert or channel products, the roller top belt offers distributors significant cost advantages— and multiple directions to increase throughput. For more information, visit RegalBeloit.com. SD
Pharmaceutical Packaging
NORTH
Including Serialization Tracking Solutions
#307 • CENTRA
L #341 8
MODEL 126 TROTTER W PRESSURE SENSITIvE LABELER Dedicated to wrap-around labeling of round containers. It is a versatile machine ideal for pharmaceutical, cosmetic, personal care, as well as contract packagers. Speeds up to 150 cpm. Prepared for label inspection and serialization.
SOLID DOSE PACKAGING LINES UP TO 300 BPM
USA | NJMPackaging.com | 800-811-6990 | CANADA
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2017 PACK EXPO Las Vegas
SHOW DAILY
52
September 25, 2017
Reusable packaging saves touch points From manufacturing to the retail aisle, reusable packaging enhances picking, fulfillment and merchandising
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eusable packaging from ORBIS (Booth S-8001) Oconomowoc, Wisconsin, enables retailers and the consumer packaged goods (CPG) industry to simplify picking, fulfillment and distribution so customers receive their products on time, damage-free and with fewer disruptions. “Delivering products from the manufacturing plant to the store aisle with fewer touches and pain points requires packaging that is easy to transport, store, merchandise and reuse,” says Norm Kukuk, executive vice president of Marketing at ORBIS. “Our intent is to improve operational productivity, associate efficiency and the end-consumer experience,” he explains. ORBIS’s durable, user-friendly plastic packaging drives plant, distribution center, retail delivery and in-store efficiency. Its portfolio includes pallets, bulk systems, picking carts, dollies and automotive packaging. Pallet options have expanded with new materials and smaller sizes that fit through tight aisles and doorways. On the material side, end users can specify 40 x 48-in. pallets made with Proliant™, a new fire-retardant plastic approved by Factory Mutual Research, Johnston, Rhode Island. It’s also FDA-compliant. Smaller size options include the 42 x 30-in. Small-Format HP pallet. It allows for 45 truck configurations versus the standard 30. The Pally® pallet converts from mobile to static with the press of a pedal. This dual feature allows material to be rolled from the truck directly to the aisle without down-stacking and with less labor. The Pally supports frequent product deliveries and fits in the aisles of small-format stores. It also enables staging of eCommerce products designated
When full, the OPTE Bulk container protects bulk products and tote systems during shipping. When empty, the sleeves collapse for easier storing and reduced freight costs. Lightweight components improve handling safety.
for store pickup and can transform into an in-aisle, shopper-ready endcap or point-of-purchase display. The collapsible OPTE Bulk system consists of a plastic pallet, reusable sleeve and top cap, in footprints from 32 x 44 in. to 40 x 48 in. Sleeves are available in several heights, styles and access door configurations. When full, the OPTE Bulk container protects bulk products and tote systems during shipping. Picking carts can streamline picking and fulfillment processes in distribution centers and at retail. When carts are paired with reusable totes, users have a system that connects picking to delivery and fulfillment. The wheels and maneuverability
PACK
are critical to accelerate picking speed and improve order accuracy, especially when these stations span throughout the plant. When used in-store, carts help speed up replenishment so in-store disturbances are reduced while consumers shop. Standard models feature powder-coated construction and heavy-duty casters to minimize noise. Dollies give handheld distribution center totes instant mobility. Dollies provide easy tote handling between workstations and efficient picking for eCommerce deliveries and in-store fulfillment. Dollies are available in multiple materials, footprints and configurations to fit a variety of totes. Automotive packaging on display includes the newest BulkPak® container series, a variety of ORBIShield® dunnage solutions, a 45 x 48-in. automotive pallet and new StakPak™ totes.
RETAIL DELIVERY APP A demo of ORBIS’s touchscreen retail delivery application shows how quick and easy it can be to find a packaging solution for retail deliveries. Users select an application, share supply chain objectives and choose challenges to generate personalized results.
EDUCATIONAL SESSIONS ORBIS experts have scheduled educational sessions at its booth. •• 3 p.m., Monday, Sept. 25: eCommerce Panel •• 1:45 p.m., Tuesday, Sept. 26: Latest Trends in Track-and-Trace for Reusable Packaging, Bob Petersen, vice president of Product Management, ORBIS. For more information, visit www.orbiscorporation.com. SD
E XPO
WELCOME TO A LIGHTER WORLD Ecolean’s approach to packaging is light - to the benefit of both consumers and the environment. We are a global producer of lightweight packaging solutions in liquid food, for chilled and ambient distribution. We aim to reduce our impact on the environment with convenient, innovative and eye-catching packages. To learn more visit ecolean.com Find us in stand
S-6551
NAA-1206 PWTS-01
Š 2017 Apex Industrial Technologies LLC. All rights reserved. Apex Supply Chain Technologies and its mark are registered trademarks, and AXCESS and Technology That Counts are trademarks of Apex Industrial Technologies LLC.
2017 PACK EXPO Las Vegas
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54
September 25, 2017
A&Z brings checkweighing online Dual-lane, chute-fed checkweigher boosts throughput and reduces labor.
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or more than 20 years, A&Z Pharmaceutical, Hauppauge, New York, has been a leading developer and manufacturer of premium nutritional supplements. Its success is reflected in its renowned flagship brand, a vitamin D and calcium supplement called D-Cal®. To protect the brand’s integrity using a more automated process,
offline checkweighing was replaced in 2016 with a new inline IM3100 checkweigher from Mettler-Toledo Hi-Speed (Booth C-1814, N-306) Ithaca, New York. This unusual dual-lane, chutefed checkweigher helped increase throughput and reduce labor while ensuring the product quality. “We selected the IM3100 for our pouch filling
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line because of its impressive accuracy at high speeds despite vibrations on the line,” says Jose Rios, R&D technician at A&Z. “We’re actually maintaining an accuracy of +/- 25–30mg, which is better than what Mettler-Toledo quoted, since we’re running a little bit slower than the rated max capacity of 120 packages/min.” As the only chute-fed, intermittent-motion checkweigher on the market, the IM3100 unit works differently than other checkweighers. Packages slide down each of the two chutes and stop at a gate. Here, they are statically weighed with an advanced electromagnetic force restoration (EMFR) weigh cell, which is more accurate than common strain-gauge load cells. Packages, which are the correct weight, continue down the chute to a platform, where they are hand-packed into cases. A pivoting flap automatically diverts under- and overweight packages to a reject bin. “The gravity-fed IM3100 easily handles the vibrations caused by our pouching machine and has a small footprint to fit our space requirements,” says Edith Dang, production manager at A&Z. She explains: “This allowed us to install it inline. Because this checkweigher uses a static weighing method, it has better accuracy than most dynamic systems.” On this line, a vertical/form/fill/seal machine packages the granular D-Cal supplement into strips of 10 pouches, which are then cut in half to create two five-pouch strips that each measure 2.5 x 7.5 in. and weigh 7.4g. A pick-and-place system feeds the strips to the checkweigher with the wide edge leading. “Before we installed this checkweigher, we did all of our weighing offline,” recalls Dang. “It took two
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has the answer.
A two-lane configuration achieves the throughput A&Z needs from its online IM3100 static weighing system from Mettler-Toledo Hi-Speed.
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2017 PACK EXPO Las Vegas
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it’s easy to use and the price was right,” says Dang. “Like our IM3100 system, it’s achieving a greater accuracy than originally quoted,” she adds. Featuring EMFR technology for improved accuracy, the XS1 checkweigher is designed to handle small, lightweight packages weighing less than 200g. Dang concludes, “Our business is expanding. We just bought another facility that is four times the size of our Hauppauge plant, so streamlining
our processes is more important than ever. Our IM3100 achieves 100% inspection at the speed and accuracy we need. This inline solution allowed us to replace a batch process with a continuous process, which increases yield and reduces labor while meeting our quality requirements. Product quality is our primary core value, and this checkweigher helps us deliver on our high standards.” For more information, visit www.mt.com. SD
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people three days to do 100% inspection, which was very time and labor intensive. Now we’ve improved our production efficiencies by inspecting the product inline immediately after pouching. We’re better able to meet our shipping schedules, and we’ve redirected the two people who had been handling the offline checkweigher to elsewhere in the plant.” She notes, “Our employees find the IM3100 very easy to use. The touchscreen has an intuitive user interface, and the graphic display notifies us of any under- and over-filling problems with the poucher in real time, so we can quickly take action. There’s not much to operating this checkweigher— it’s low maintenance, easy to calibrate and simple to keep clean. We’ve had no unplanned downtime or problems with false rejects. Our IM3100 runs exactly as intended. “Overall, we’ve had a great experience with Mettler-Toledo. Everybody is very helpful, quick to respond and personable. Our sales rep, Bob Hatala at Reliant Packaging Systems, works closely with us to identify the best solutions for our challenging applications. We want to continue this relationship, which is why we recently returned to Mettler-Toledo to find a way to automate inspection on our other pouch filling line.” The other line filling strips of the granular D-Cal supplement at A&Z’s Hauppauge operation challenges downstream technology, such as mechanical pick-and-place systems and checkweighers, because the packages are not oriented. Mettler-Toledo provided an XS1 checkweigher to inspect these strips of pouches offline while they work with A&Z to design an inline system to automate the process. “We selected the XS1 for hand-feeding because
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As a major provider of Industrial Automation product technology, and a key contributor to the global advancement of smart green manufacturing, Delta offers scalable architecture solutions suitable for machine, line and factory automation. With more options including highfunctionality distributed modules to advanced centralized architectures with portability, machine builders can leverage Delta Product Technology to design leaner solutions and reduce overall footprint and costs. Delta introduces new technology enablers at Pack Expo Las Vegas 2017, Learn how this helps machine builders design smarter and greener machinery – live demonstrations at
Booth C3400.
Presenting at Innovation Stage Tuesday Sept 26th 11:00am C-1045 “Low-cost Machine Design using Application Specific Automation Innovations”
www.delta-americas.com/ia/PackExpo2017
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Automation overcomes complexity More SKUs offer added convenience for consumers, but pose significant operational issues for packaging lines.
I
n response to increasing consumer demand for convenience products, today’s packaging lines are trying to accommodate unprecedented levels of package variety and complexity. Without the right approach, this can result in higher operating costs, reduced throughput and increased operator risk. However, innovative automation solutions can avoid many pitfalls and increase line flexibility, reduce losses and safeguard machinery and operators. Product packaging is experiencing dramatic transformation in size and type. With one- or two-person households representing 61% of all U.S. households, packages that are sized to serve one or two people are becoming increasingly popular. Data from a Flexible Packaging Market Assessment Report published by PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, reveals Automation technologies from Emerson enhance flexibility, minimize material waste and scrap and boost productivity by increasing efficiency and cutting changeover time.
Faster, better, easier, and more convenient. KOCH is digital.
Virtual and thus faster commissioning, intuitive operation via the new HMI panel, service glasses for global support in real time, and the SparePartsManager for online parts ordering – all part of our innovative range of K 4.0 services. The new portfolio for a joint approach to digitalization. Perfectly aligned to our individual blister machines. Including the customary personal consultation. Las Vegas, September 25–27, 2017 South Hall, Booth #6378
www.koch-pac-systeme.com Member of the Uhlmann Group
easy-open and resealable closures are on the rise and more products are moving to flexible, retortable pouches. In fact, package variety is increasing at such a rapid rate that in the food processing industry alone, four out of five companies surveyed by PMMI reported having more than 100 stock keeping units (SKUs)—and more than half predict SKUs will continue to increase. More SKUs may offer added convenience for consumers, but pose significant operational issues for packaging lines that rely on outdated technologies and machinery lacking the modularity and automation necessary to accommodate these demands. These production lines experience more frequent, increasingly complex changeovers that take more time yet are necessary to manage the variety of products and smaller batch sizes. They also are forced to create suboptimal package designs that match their limited capabilities rather than designing the best package for customer or business need. As a result, these lines use more material than necessary and give away product through overfills. This combination of suboptimal designs and inflexible machinery also introduces greater opportunities for errors, which can lead to bad products that must be scrapped. Automation technology can help packagers better handle complex shapes and material joining and also reduce potential for leaks and contamination inside machines that result in more nuisance stops and losses. Increased operational complexity coupled with pressure to maintain world-class throughput levels also can cause quality issues such as inaccurate fills and waste, which can reduce profits and damage
a producer’s reputation. Innovative technologies such as smart meter verification can help deliver more accurate, effective filling to ensure consumers receive what they expect and producers aren’t giving away free product. Technology also can be leveraged to ensure accuracy of critical measurements, improve quality control, increase machine availability and improve machine health and performance. Line complexity also makes it difficult to ensure operator safety while meeting production demands. And when specific changes are made to improve a machine’s safety, interactions can become even more complex and time consuming—pressuring operators to bypass these measures and expose themselves to unnecessary risk. The resultant safety incidents can open an operation to lost-time incidents, agency fines, increased regulatory scrutiny and other additional costs. Mitigating and preventing incidents are critical, and technologies such as zoned safety and power quality systems can help protect operators and machinery while maintaining production standards. Although overcoming line complexity can be challenging, packagers can meet consumer demands and remain competitive if they adapt. As an automation provider, Emerson (Booth C-5222A) St. Louis, Missouri, recognizes these challenges and can help packaging lines leverage powerful automation technologies that achieve more flexibility, reduce material waste and scrap; improve productivity through more efficient machines and changeovers; and deliver quality products through a cost-effective approach. For more information, visit www.emerson.com. SD
see us d n a Come tral Hall in Cen C-2800 oth on Bo
An especially wide spectrum of solutions. For an especially wide smile. www.boschpackaging.com As a full-service provider of process and packaging technology, intelligent software, and comprehensive services for the pharmaceutical and food industries, we are always at your side: along the entire value-added chain and across the entire life cycle of your systems. For solutions that excite in every respect: simple, economical, reliable. Processing. Packaging. Excitement.
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Reader upgrade prevents mislabeling Image-based units save time for the technical team.
A
llergen management is increasingly important in the packaged foods industry. Manufacturers are taking steps to avoid labeling mix-ups that sometimes lead to expensive recalls and potential liability concerns. For example, Kraft Foods Canada, Saint-Laurent, Québec, scans each label after it has been applied to ensure that it matches the package contents. But the laser
scanners used to inspect the company’s barbeque sauce were subject to read failures, especially when changing over to a product with the label in a different location. A technician had to rush over to adjust the reader to re-center the label in its field of vision. Kraft solved the problem by switching to image-based DataMan 300 readers from Cognex
(Booth C-5338) Natick, Massachusetts, which can read any label within their 5 x 5-in. field of view without adjustment. “The outstanding performance of the DataMan 300 ID readers saves the technical team a considerable amount of time while protecting customers by ensuring the accuracy of our labels,” reports Dave Fortin, technician for Kraft Foods Canada.
CODE READING CHALLENGE The barbeque sauce product line at the Saint-Laurent plant produces 30 stock keeping units (SKUs) at a rate of up to 265 bottles/min. Ensuring that each package is correctly labeled is critical because some of the products contain potentially allergenic ingredients such as eggs. Unfortunately, the laser-based scanners could only read codes located within a small field of view and had to be adjusted when the label changed. This occupied a considerable amount of the technical staff ’s time. Worse still, even positioned perfectly, the laser scanners often failed to read the code. So the technical team received frequent calls to make adjustments and often struggled to determine the cause of no-read failures. “These calls made it difficult for us to fulfill . . . other responsibilities,” recalls Fortin. In addition, the production team spent a lot of time inspecting packages with codes the scanner couldn’t read to make sure the correct labels were in place.
IMAGE-BASED TECHNOLOGY “I suggested to Kraft that they consider image-based code reading technology,” says Mike Palmieri, senior technical sales representative for Cadence Automation, a Cognex integrator located in Ste-Thérèse, Québec. The basic idea behind the technology is that the reader captures an image and uses a series of algorithms to process it to make it easier to read. A typical algorithm searches the entire image and identifies the position and orientation of the code. Other algorithms handle degradations in code quality due to differences in material types and surfaces. The image-based approach not only reads 1D codes and provides higher read rates, but also reads 2D codes. Because 2D codes like the DataMatrix can hold a much larger volume of data, they provide a considerable amount of redundancy that is used for error correction. So a code often can be read even when it is damaged. Palmieri recommended the Cognex DataMan 300 image-based reader because its 800 x 600 image resolution provides a 5 x 5-in. field of view, which is sufficient to capture an image of the entire label with the resolution needed to read the code regardless of its position or degradation.
2017 PACK EXPO Las Vegas
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The Cognex DataMan 300 readers help prevent mis-labeling at Kraft Foods Canada with minimal attention from operators or technical staff.
Fortin installs and sets up each DataMan 300 reader in about two hours. He mounts the units with pan-and-tilt brackets from Allison Park Group, Allison Park, Pennsylvania, connects the reader to a personal computer and adjusts the light and focus on the camera. An Ethernet connection connects the reader to the PLC. The camera supports all popular PLC communications protocols. A photodetector in the inspection station signals the PLC that a bottle is ready for inspection. The PLC instructs the reader to capture an image, and
“The DataMan 300 also provides built-in Ethernet, which makes it easy to communicate with a PLC and plant network at a very affordable price,” notes Palmieri. The DataMan 300 reader uses a new 1DMax+™ algorithm, which incorporates Hotbars™ technology designed to handle difficult code-reading applications on high-speed lines. Hotbars uses texture to locate barcodes at any orientation and then extracts high-resolution 1D signals for decoding. The 2DMax+ algorithm is also an upgrade, offering enhanced handling of damaged codes at high line rates. The DataMan 300 series offers the flexibility of integrated and controllable modular lighting and optics. The user can purchase just one model and choose the appropriate lens for the required working distance and field of view. The controllable, field-changeable lighting modules optimize lighting and maximize read rates.
NEAR PERFECT CODE READING Fortin started by replacing a laser scanner with a DataMan 300 reader in one of the barcode reading positions on the barbeque sauce line. From the moment it was installed, the image-based reader virtually eliminated read failures, providing 99.9%+ read rates. That performance convinced Kraft to replace the three other readers on the four-spur line. Since then the company has replaced laser scanners on three other lines. Read performance has continued to be outstanding with 99.9%+ accuracy. No adjustment is required, so the technical staff has been freed from that time-consuming task.
the reader sends the code to the PLC. If the code does not match the product running, the PLC transfers the bottle to a reject conveyor. “DataMan 300 readers have significantly improved the efficiency of packaging lines at Kraft Foods Canada,” concludes Fortin. Virtually no time is spent adjusting readers or checking bottles with good labels, which didn’t scan. The image-based readers are economical to purchase, easy to maintain and provide near-perfect read rates. For more information, visit www.cognex.com. SD
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Single sourcing benefits brand owners Working with one multidisciplinary supplier simplifies equipment selection and integration and maximizes line efficiency.
E
ngineers and managers in the food industry increasingly request integrated lines designed by process experts. However, an ever-expanding array of options must be considered, not only in terms of available technologies, but also in the number of manufacturers supplying the equipment. There is no longer one or two machinery suppliers, but many.
inherently leading to a bias for the product type they supply. Often these companies claim their technology can do more than it can, which causes confusion among end users. Whether due to genuine ignorance of alternatives or simply a marketing decision to push a single technology, this fact leaves the end user alone to evaluate supplier claims.
A MULTI-TECHNOLOGY MANUFACTURER SUPPLIES ALL TYPES OF AVAILABLE EQUIPMENT UNDER ONE ROOF.
INSPECTION CASE STUDY The foreign material inspection equipment industry is particularly awash with solutions providers. Technologies include magnets, metal detectors, x-ray, free-fall color sorters, belt-based optical sorters, checkweighers and label inspection equipment. Each piece of equipment has a place and a purpose in the food plant. A complete understanding of the facility is required to properly integrate the various inspection technologies while eliminating redundancies. With a few exceptions, inspection equipment manufacturers provide one, two or (rarely) three solution types. Market specialization has its benefits, but the advantages are dwarfed by a great weakness: selfish shortsightedness. These manufacturers deliberately limit their market focus,
In contrast, a multi-technology manufacturer supplies all types of available equipment under one roof. For example, Sesotec (Booth C-1641) Bartlett, Illinois, a supplier of inspection and sorting equipment, possesses years of experience in manufacturing metal detectors, x-ray equipment and optical sorters, but just as importantly, understands how the equipment fits together. This requires insight into the optimal use and configuration of each equipment type, not the sales pitch of a prejudiced salesperson.
COMPREHENSIVE SOLUTIONS In the world of Smartphones and information overload, food engineers need a supplier with four key characteristics. Each characteristic is necessary and dependent on the others and ensures the final recommendation is a genuine fit for the end user. The supplier must: 1. Understand the end userâ&#x20AC;&#x2122;s entire production process from raw material intake to final packaging 2. Present the interplay between available technologies, especially the advantages and disadvantages of each type 3. Possess a product portfolio with models for each stage of production and innovative units evolving from the cross-pollination between technology types 4. Be unbiased toward a certain technology. Partnering with a single multidisciplinary supplier results in operational efficiencies stemming from: 1. A common software interface, standardizing operation across the facility and simplifying cross-training 2. Technicians being able to service and validate all the units in one visit
Flexible, multi-sensor Captura Flow food sorting system adapts to various sorting requirements. Modular design allows sensor upgrades at any time.
Metal separator for free-fall applications detects and separates all magnetic and non-magnetic metals from bulk materials.
3. A streamlined source for submitting orders and parts inventory 4. Purchasing power when reviewing multiple units. System integrators and equipment distributors sometimes can provide the expertise needed to properly design a complete plant layout. However, they are not the original equipment manufacturer and can also fall prey to the biases and limited focus of their suppliers. This is another example of the benefit of a single multidisciplinary supplier.
ALMOND CASE STUDY Another clear example of the benefits of employing a single multidisciplinary supplier is the
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Food processing technology has matured, enabling new companies to replicate the original market leaders or exploit their weaknesses. The effects of the Internet and globalization introduce competitors from across the globe. As a younger, more technically savvy workforce is not tied to established vendors, the doors are opened for new suppliers. There are certainly advantages to this situation. For example, a more diverse supplier pool increases competitive innovation and the development of new features. Price information and performance data can be cross-referenced, which empowers the end user to better compare and assess options. To retain their installation base, established vendors are forced to address service and operational issues in a reasonable and timely manner. On the other hand, assessing all the options, let alone finding all the vendors, can be a time-consuming task fraught with technical minutia. It requires years of experience to decipher the strengths and weaknesses of each technology. Servicing equipment from multiple suppliers is no longer realistic or desirable. The present trend is toward relying on experts to design the whole process and the interplay between various inline units.
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Schubert is a world-leading provider of TLM packaging systems. For more than 50 years, we have been developing cutting-edge solutions that are as easy to operate and maintain as they are efficient. Cost-effective in operation, highly flexible and backed by 24/7 service. Packaging systems from Schubert always deliver on their promise and that includes great return on your investment. Find out more at www.schubert-na.com
FOOD
CONFECTIONERY
COSMETICS
BEVERAGES
PHARMACEUTICALS
TECHNICAL PRODUCTS
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almond industry. A typical, modern almond production facility utilizes inspection equipment in many locations, including incoming material as well as finished packaged goods. Raw material is inspected by magnets, metal detectors, x-ray, color sorters and belt sorting. The final product is frequently passed through metal detection and x-ray inspection then checkweighed and label inspected. Here is a description of each inspection step. 1. Magnets remove magnetic ferrous, or ironbased, metals from the raw material. The magnet must be cleaned to remove buildup. 2. Metal detectors remove all forms of metal (with varying degrees of effectiveness) from the raw and finished product. Usually the contaminant is diverted from the product stream. 3. X-ray inspection removes dense objects such as metal, stones and glass from the raw and finished product. Generally an automatic reject system is used to remove the contaminated product from the line.
4. Color sorting detects foreign contaminants and defective product in the raw material based on reflected light and rejects with air valves. 5. Laser sorting uses multiple lasers to detect surface texture differences and uses air jets to reject shriveled, rotten or otherwise defective product and foreign material. 6. Belt sorting analyzes the shape, texture and biochemical properties of the product flow inline and is used for removal of especially difficult defects. 7. Checkweighing verifies and monitors the weight of the final package, rejecting over- or underweight items.
With introduction of the entry-level Raycon EX1 x-ray inspection system, Sesotec rounds out its portfolio of quality control equipment.
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ASSESSING ALL THE OPTIONS, LET ALONE FINDING ALL THE VENDORS, CAN BE A TIMECONSUMING TASK FRAUGHT WITH TECHNICAL MINUTIA. 8. L abel inspection ensures proper label content and placement in addition to barcode verification and other functions on the final package. If you were to procure equipment from separate vendors, this would involve eight manufacturers (with different user interfaces, service techs, spare parts and contacts, etc.). Since the manufacturer’s engineers are not trained on the other equipment, negotiating the interplay between machines falls on the shoulders of the end user. Unsupported end
Standard Parts Stainless Steel
user optimization is haphazard and typically requires long-term employees with above-advanced technical skills and an overview of the whole production process. A company like Sesotec can provide comprehensive inspection and sorting functionality. It is possible to order, commission and service equipment at one source. A single, multidisciplinary supplier partnership increases the likelihood of success and reduces overall project workload, while also streamlining aftersales service and support. For more information, visit www.sesotec.us. SD
Intuity metal detector works on multiple frequencies to maximize scanning sensitivity.
JW Winco offers stainless steel standard parts with high corrosion resistance, and the ultimate in material quality. Explore our full line at www.jwwinco.com or contact us with your application requirements. Booth 6060, Lower South Hall
Sales@jwwinco.com • Phone: 800-877-8351 • Fax: 800-472-0670 • JWWinco.com
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Cold Pressure Council hosts HPP Summit New group aims to advance use of high pressure processing (HPP) for foods and beverages.
T
he Cold Pressure Council (Booth C-1341), a new group convened by PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, will present the 2017 HPP Sum-
mit. The meeting, hosted by Universal Pasteurization, Villa Rica, Georgia, and Universal Cold Storage, Lincoln, Nebraska, will be held at the Atlanta (Georgia) Marriott Buckhead Hotel and Conference Center, Oct. 2–4, 2017.
Less means more!
Introduced earlier this year at the inaugural ProFood Tech (April 4-6, 2017, McCormick Place, Chicago), the Council addresses questions about HPP technology while developing and formalizing industry best practices. It also promotes networking among professionals using this processing technology. “We encourage show attendees to take the time to learn more about the benefits of HPP and get involved in this new Council,” says Mark Duffy, CEO, Universal Pasteurization and Universal Cold Storage, a founding member of the Council. After transitioning from the lab to the production floor almost 20 years ago, HPP is gaining greater recognition among consumer packaged goods companies for a variety of products. “In this age where consumer choice is critical, HPP is a cost-effective method for processors to maintain taste, texture and nutrition while providing the clean label consumers are looking for,” explains Jeff Williams, president of Avure Technologies (Booth S-7244) Erlanger, Kentucky, a founding member of the Council. “HPP allows food processors to achieve significant benefits in terms of food safety and extended shelf life,” adds Jaime Nicolas-Correa, director Hiperbaric USA, Miami, Florida, another founding member. He predicts, “The formation of this Council will help us take this technology to the next level.” Other founding members include American Pasteurization Co., Wauwatosa, Wisconsin; Campbell’s, Camden, New Jersey; Suja Life, Oceanside, California; Starbucks subsidiary Evolution Fresh, Rancho Cucamonga, California; GoodFoods Group, Pleasant Prairie, Wisconsin; and JBT (Booth S-7244) Chalfont, Pennsylvania. For more information, visit www.ColdPressureCouncil.org. SD
Focused on the essentials: the new i500 Slim design, scalable functionality, and extremely user-friendly. The groundbreaking i500 is size-optimized and allows for zeroclearance mounting, saving valuable cabinet space. And thanks to the innovative interface options, it’s easy to commission in minimal time. The best thing of all is that the modular structure adapts to different production configurations in no time at all. Less does mean more!
To learn more, visit www.Lenze.com or come see us at: Pack Expo booth #S-6033 in Las Vegas, September 25–27, 2017
hitachi (Booth C-6160) for sponsoring attendee bags.
Clean, safe conveying Visit u s in Coesi a boo th C-380 0
Designed for maximum available production time and operating convenience, the new modular belt conveyor in stainless steel is robust, safe and easy to clean. The standardized design and modularity make changes of the production line easy. Itâ&#x20AC;&#x2122;s the smart, long-term investment in your bottom line and your operators! For more information, please contact us at 610-973-8200 or by email at info.us@flexlink.com.
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FlexLink is part of Coesia, a group of innovation-based industrial solutions companies operating globally headquartered in Bologna, Italy. www.coesia.com
Powerful Research Designed to Move Your Business Forward
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Pineberry provides traceability solutions Systems handle flat or erect cartons for printing and verifying serialized codes.
A
major pharmaceutical company contacted Pineberry Manufacturing (Booth C-3704) Toronto, Ontario, Canada. It needed to serialize its products and support traceability throughout its supply chain to comply with the Drug Supply Chain Security Act (DSCSA) and other market requirements worldwide. The problem: Limited space necessitated a compact system to print and verify serialized codes on flat and erect cartons. A few weeks later, the CartonTrac FC flat carton and CartonTrac EC erect carton packaging and pharmaceutical serialization systems were delivered. Flat cartons are placed on the Pineberry HSF 12 friction feeder and dispensed singly on a vacuum conveyor, which passes a drop-on-demand inkjet printer for application of variable serialized data. An integrated camera system verifies code data before the printed blanks move onto a shingling conveyor. Erect cartons are placed onto a vacuum conveyor and travel toward a dropon-demand inkjet printer for application of variable serialized data. An integrated camera system verifies code data before continuing to the packing department.
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CHANGING INDUSTRY WITH HEAVY MANUFACTURER IN PHARMACEUTICALS AND PACKAGING INDUSTRIES.” “CartonTrac flat carton and erect carton packaging and serialization systems are available as turnkey systems or as specialty feeding units integrated to existing structures,” says David McCharles, president of Pineberry Manufacturing. These robust units not only eliminate consumables and downtime, but also have a small footprint to fit next to automated cartoners, a work station or as a semiautomatic solution. He reports, “Our ability to adapt to a large, changing industry with heavy regulations has made us a trusted manufacturer in pharmaceuticals and packaging industries. The Pineberry CartonTrac Packaging and Serialization Series marks flat and erect cartons, bags, leaflets and other packaging materials to add track-and-trace information, barcodes, date and lot codes, UDI codes, labels, logos, inserts and much more. Our serialization systems produce the cleanest codes on the market, verified with an inline reader and
2017 PACK EXPO Las Vegas
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September 25, 2017
Wednesday, September 27 at PACK EXPO Las Vegas & Healthcare Packaging EXPO
THE PARTICIPANTS THE MISSION
Packaging students from across the country
Tour the PACK EXPO show floor, visit participating exhibitor booths, successfully complete challenges at each booth.
The CartonTrac EC erect carton packaging and serialization system consists of a vacuum conveyor, inkjet printer and camera system to apply and verify serialized codes.
cannot be tampered with. Cartons are controlled with precision.” With longer supply chains and rising eCommerce sales providing more opportunities for counterfeiters, regulations to serialize and trace products are or soon will be in place in more than 40 countries. Although postponed for a year in the U.S., deadlines set to comply with U.S.’s DSCSA and the European Union’s Falsified Medicines Directive 2011/62/EU are fast approaching in 2018 and 2019, respectively. Pharma companies, contract manufacturers and contract packagers should already be taking steps to ensure lines are serialization-ready. For more information, visit www.pineberryinc.com. SD
THE GOAL
Learn about new technologies, interact with exhibitors and industry professionals, and earn points for completing processing and packagingrelated challenges. Members of the winning team each receive an Apple iPad, courtesy of our sponsor, ASCO.
brought to you by
On the CartonTrac FC system, flat cartons are dispensed singly on a vacuum conveyor so an inkjet printer can apply serialized data. An integrated camera system verifies code data before the printed blanks move onto a shingling conveyor.
For information on PMMI Education and Workforce Development programs, visit pmmi.org/education.
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Portfolio serves end-to-end needs Machines handle pre-made or form/fill/seal pouches as well as end-of-line tasks.
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lpha to omega, beginning to end. Companies in the Paxiom Group offer a portfolio of machines that perform tasks ranging from primary packaging to preparation for shipment. On the primary packaging side, WeighPack Systems (Booth C-3614) Montreal, Quebec, Canada, and Sleekwrapper (Booth C-3614) Las Vegas, Nevada, focus on flexible packaging. Sleekwrapper offerings include the servo-driven, stainless steel Sleek40 horizontal flow wrapper. It offers a maximum web width of 15.5 in. (400mm) and achieves a rate of 60 packs/min. For higher volume requirements, a two-up jaw version outputs up to 100 packs/min. A fully adjustable forming box enables handling of a variety of pack sizes. Non-proprietary servo motors and drives expedite changeover and adjustment of the four-axis wrapper. Cantilevered body and infeed simplify cleaning and maintenance. Measuring less than 7 ft. and equipped with wheels, the unit fits on lines with limited space. WeighPack began 2017 in its new 70,000-sq.-ft. building. The move to the larger, state-of-the-art facility was made to keep up with rising demand. “We are extremely fortunate to continue our forward trajectory as a leading supplier of automated packaging solutions,” says Nicholas Taraborel-
li, vice president Sales. The new facility triples production space and features an equipment showroom, a customer training classroom and a 2,000-sq.-ft. industrial refrigerator to bring product to specified temperature and humidity levels for equipment testing. WeighPack supplies equipment for flexible packaging lines under the CombiScale, Swifty, VerTek and XPdius names. WeighPack’s high-performance XPdius Elite vertical/form/fill/seal (V/F/F/S) machine is engineered for precision, reliability and long-term operation. Capable of running nearly 100 cycles/min., the servo-controlled machine produces finished bags measuring up to 13 in. wide by 16 in. long. Accessing machine parts and inner workings is hassle-free as doors are easily removable and operators have both front and back access to machine components. Equipped with a cantilevered air film shaft, the XPdius machine eliminates the need for film-holding side chucks, which simplifies and expedites changeover. Another time-saving feature is toolless parts removal when loading film, replacing pull belts and performing routine maintenance. If an end user prefers pre-made pouches, the Swifty bagger handles a variety of styles including
WeighPack’s new building offers expanded production space and areas for customer training and product testing. Other amenities include a fitness center, entertainment room and an auditorium with stadium seating.
Poplok automatic tray former with robust welded steel frame doesn’t need glue or pressure-sensitive tape to produce finished trays.
standup. Engineered to be reliable, easy to service and operate and faster to clean, the machine operates at up to 40 bags/min. A horizontal infeed conveyor with easy-to-load bag magazine ensures consistent, square entry. Other standard features include a photo sensor for bag opening detection, funnel clog sensors, variable speed control and Allen-Bradley touchscreen control. For the end of the line, Eagle Packaging Machinery (Booth C-3614) Miami, Florida, designs and manufactures machines to handle any corrugated tray or case—self-locking, glued or taped— for display or shipping purposes. Brands include Boxxer, BoxxPak, PopLok, Vassoyo and Z Zag. The compact, mobile PopLok automatic tray former erects self-locking, fully recyclable corrugated and paperboard trays with or without a hinged lid. Blanks are placed in a hopper and the trays are pulled into the forming section and under forming plows to erect the side and end panels. Minor flaps fold simultaneously. Passage through a set of side bars fold and lock the rollover flap into place. The PopLok machine forms one-tuck, two-tuck and multi-tuck trays and gently handles corrugated or paperboard to ensure graphics are not marred. For more information, visit www.eaglepm.com, www.sleekwrapper.com, www.weighpack.com. SD
YOUR EAST COAST PACKAGING CONNECTION FOR A FRESH SET OF SOLUTIONS, HEAD EAST THIS SPRING! PACK EXPO East is returning in 2018 as we make the switch to April show dates and an even-years schedule. Engage with your favorite suppliers on a smaller scale at the Pennsylvania Convention Center.
Register for FREE by Wednesday, September 27, with promo code EASTEARLY at packexpoeast.com or at the PMMI Information Booth in the Central Hall Lobby!
YOU SHOULD KNOW
MONOFLO
miworldwide.com Manufactured in the U.S.A. | 540-771-3077 defining what comes next.
2017 PACK EXPO Las Vegas
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Inkjet dates spice products
NEW!
Easy to Pour, Easy to Store
Printer boosts uptime, reduces maintenance costs.
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ocky Mountain Spice, Denver, Colorado, needed a flexible printer that would reliably mark and code the spices it packages. Starting in 1994 as a repackaging company, Rocky Mountain Spice has deep roots in the kosher food industry of Colorado. A Denver Green Certified Business, the company operates in a 40,000-sq.-ft. facility that blends, manufactures and packages for private labels and distributors. Its product line includes gluten-free, all-natural, certified USDA Organic and Kosher products. The company has received numerous certificates of achievement for food safety and sanitation excellence. Due to the variety and volume of products, Rocky Mountain Spice closely monitors the efficiency of its daily operations. One process that caused a lot of downtime was marking and coding. The interface was difficult to use when switching over a product line, and repairs were often needed following continuous usage of the equipment. Paul Courtwright, the maintenance manager, was determined to find a better solution. So he reached out to Colorado Scale Center, Wheat Ridge, Colorado, a distributor he had worked with previously to source other types of equipment. Colorado Scale also serves as a distributor for Hitachi America (Booth S-6160) Tarrytown, New York, and arranged a demo. At the end of two weeks, it was clear the Hitachi RX2 Series continuous inkjet printer would be reliable and efficient. During the two weeks of testing, the Hitachi RX2 printer required zero cleaning or maintenance, a far cry from its existing printers. It also was quickly apparent how easy the printer is to operate. An intuitive user interface makes setting up each line quick and easy. Repairs and maintenance costs have been virtually eliminated due to the printer’s durability and reliability. With increased uptime and reduced maintenance costs, there are plans to purchase another unit as the operation grows. Since switching to the Hitachi printer, Rocky Mountain Spice has been able to focus on its core business—delivering fresh, quality spices. “We quickly became Hitachi users . . . I don’t think we’d ever consider using another printer,” says David Tenenbaum, president of Rocky Mountain Spice. For more information, visit www.hitachi-america.us/ice. SD
Fres-co introduces Fres Flow, the next generation multi-serve retail package for shelf stable and refrigerated beverage products (dairy & dairy alternatives, juices, teas, wine & spirits, and more). Fres Flow is lighter, more convenient, more sustainable than bag-in-box and rigid containers. Visit booth C-5038 to see our latest innovation in flexible packaging.
215.721.4600 • fresco.com
A Hitachi RX2 Series continuous inkjet printer applies crisp codes to cartons and pouches and ends problems with excessive maintenance and downtime Rocky Mountain Spice encountered with its previous system.
Flexible Thinking
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2017 PACK EXPO Las Vegas
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Line delivers long-term flexibility Turkish confectionery specialist, Sölen, relies on Flowmodul technology
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ince its formation in 1989, Sölen, has become one of the largest exporters of chocolate and chocolate-based products in Turkey. In 2013 the family-owned confectioner broke the US$200 million barrier. Today Sölen exports to more than 100 countries. Most of the firm’s 200 products are packaged on machines from Gerhard Schubert, parent company of Schubert North America (Booth S-7665) Charlotte, North Carolina. This includes its latest innovation, the Ozmo Cornet, a chocolate-filled miniature waffle cone. During the past five years, Sölen has ordered 24 packaging machines from Schubert’s world headquarters in Crailsheim, Germany. The most recent order was for 16 TLM machines—including six lines equipped with Flowmodul technology. One of these new machines packages the Ozmo Cornet in the multipack format in flow-wrap bags. The Flowmodul flow-wrapping component loads a plastic tray with four or six horizontally positioned products.
A FLEXIBLE CONCEPT Sölen’s specification for Schubert’s developers was very clear: the TLM machine should package the sweets using different packs and packaging materials. With this in mind, the line can final pack the trays in flow-wrap bags as well as in cartons. “Since the product line can be automatically adjusted, format changes are quickly and easily implemented,” says Erdogan Coban, member of the Sölen Executive Committee. For the Ozmo Cornet line, a maximum of two machine operators are needed for packaging 250 confectionery bags/ min. For trays with six products, for example, this results in a machine output of 41.7 trays/min. Coban reports, “The greatest advantage of Schubert machines is that all packaging processes can be centrally controlled—this also applies to the new Flowmodul. This is
Highly flexible Flowmodul technology handles Sölen’s new Osmo Cornet confection and can be easily adapted to another product with a few simple adjustments.
seamlessly integrated mechanically and at control level into the Schubert machine. The integration of flow-wrapping bag units from third-party suppliers can be complicated and leads to some impairment of overall efficiency.” In addition to packaging the Ozmo Cornet, Sölen is also taking advantage of the possibilities offered by the Flowmodul technology for the flow-wrap packaging of its Luppo chocolate bar. Thanks to seamless integration within the TLM machine, the entire system is compact and saves space. The products arrive at the TLM machine’s first station in a multi-row formation and standing on a conveyor system. There, two rows are taken from the first F2 robot and placed in the format plate of the Transmodul mechanism. If a product is missing in a row, the F4 robot picks an Ozmo Cornet from a side table and fills the gap. As part of the quality control process, the F2 robots that remove the products from the moving chain conveyor have a sensor system to check for the presence of lids. This ensures that only products with undamaged individual wrapping are placed on the four- or six-count trays. This unit is completed with a Transmodul mechanism, which transfers the confectionery to the packaging. There is a parallel Transmodul section for new
packaging materials. A magazine holds the carton blanks and the trays that hold the cornets. In all, the installation can handle five formats for the loaded trays. This enables the packaging of trays with four or six Ozmo Cornets in flow-wrap bags. Alternatively, the products can be packaged on the machine in two different formations of 12 and one formation with 24 products.
“THE INTEGRATION OF FLOWWRAPPING BAG UNITS FROM THIRD-PARTY SUPPLIERS CAN BE COMPLICATED AND LEADS TO SOME IMPAIRMENT OF OVERALL EFFICIENCY.” STREAMLINED FOR GROWTH With many years of close cooperation, Sölen and Schubert have become true partners. Coban reports, “We rely on our business relationship with Schubert; above all, we appreciate their exceptional reliability. Our partner, Schubert, always provides us with the best possible solution on time and to our exact requirements.” For more information, visit www.schubert-na.com. SD
Sölen introduced the Ozmo Cornet, a chocolate-filled miniature waffle cone delicacy, at the end of 2016.
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Thin paper turns into instruction sheets Family-owned printer approaching its 100th birthday thrives in specialized niche.
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nstructions for use, or IFUs, accompany many healthcare-related products. Supplying these instruction sheets sounds simple, but printing and finishing involve very lightweight paper and precise folding. “There aren’t too many providers working with these extremely thin papers,” says Mike Robinson, CFO at Robinson Printing (Booth N-639) Temecula, California, a first-time exhibitor at PACK EXPO Las Vegas. “Because of the types of papers we use, we have to be very precise in our setup, and our shop floor is climate-controlled to minimize paper handling issues,” he explains. Printed sheets spend only a brief time on pallets waiting to be folded, and folded product is stacked and immediately shrink-wrapped to protect it. Sheets are printed on offset or digital presses then finished on equipment capable of precisely and consistently folding the delicate sheets. For this reason, Robinson Printing recently turned to its longtime post-press partner MBO America, Marlton, New Jersey, to install a KL 112 miniature folder— Robinson’s second—to accommodate increased business volume from its medical device customers. The KL 112 unit primarily folds IFUs down to 5/8 in. in quantities from 100 to several hundred thousand. Eight fold plates in the first unit and six in the second provide the flexibility to produce a variety of folds. “We rarely get the same consecutive setups, so we prize the KL 112’s fold-plate configurability,” comments Jeff Blount, production manager at Robinson Printing. He notes, “It meets every need. When we bought this folder, I fell in love with it.” Developed specifically for lightweight paper processing, standard features include dual calibrating fold rollers, gear-driven rollers, ultrasonic double-sheet detection, integrated batch counter, noise hoods and MS Control. Robinson Printing also chose a model 177 vertical stacking delivery, which delivers tightly bound miniature folded product with the highest degree of precision and control. The company, which has passed its 90th birthday, has a long history with MBO, having purchased eight folders in the past dozen years. In addition to the mini-folder, the company operates three MBO E0x40-in. large-format folders and two KL-model folders. Certified to the ISO 9001:2008 quality standard and cGMP-compliant to ensure the proper design, monitoring and control of manufacturing processes and facilities, Robinson Printing is committed to providing exceptional quality and service. “We have been doing this type of work for many years and have established a solid reputation for high-quality work and top-flight service,” says Robinson. “Our mission is to provide the best customer service we can by staying agile and creative enough to fulfill customer demands and meet their deadlines.” With the fifth generation of the family now involved in the business, Robinson Printing operates with a staff of 36 at a 24,000-sq.-ft., state-of-the-art facility. In addition to IFUs of every description for makers of medical device, cosmetic, vitamin, dental and veterinary products worldwide, Robinson Printing produces product boxes and trays, booklets, flyers and brochures. For more information, visit www.robinsonprinting.com/medical_printing.html. SD
Robinson Printing specializes in printing and folding the instructions for use sheets required for many healthcare products.
The Smart Solution for Hard-to-Hold Liquids From fruit juices and dairy alternatives, to wine and drink mixes, even specialized industrial oils and chemicals, hardto-hold liquids have met their match. Fres-co’s innovative liquid pouches signify packaging innovation at its best — lighter, more convenient, environmentally-friendlier than rigid containers. Stop by booth C-5038 to see how this packaging solution fits your product.
215.721.4600 • fresco.com
Flexible Thinking
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2017 PACK EXPO Las Vegas
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September 25, 2017
Bosch unveils top-load cartoner Compact, integrated system forms, loads and closes cartons.
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osch Packaging Technology (Booth C-2800) New Richmond, Wisconsin, introduces the Kliklok ITC integrated top-load cartoner. Developed in partnership with Kliklok-Woodman in the U.S. and Kliklok International in the U.K., both part of the Bosch Group since 2015, this solution integrates carton forming, product loading and carton closing on one machine and occupies minimal floor space. Designed for flow-wraps, roll-wraps and die-end wrapped products, it is a perfect fit for the growing bakery and confectionery industries in the U.S., as well as other applications for multiple flowwrapped products. “Keeping in mind that the mid-range market in U.S. for cartoning is growing, but that the production facilities are often smaller and the space is [at] a premium, we developed a solution for food producers who want simple, streamlined and easy-to-operate packaging systems that don’t ocThe U.S. launch of the Kliklok ITC top-load cartoner features the integrated carton forming, loading, closing system as a part of a gentle system solution for packing stacked cookies and crackers. Photo: Courtesy of Bosch.
cupy a lot of floor space,” says Bruno Oberle, GM at Kliklok-Woodman in the U.S. The ITC machine’s small 12 x 6.5-ft. footprint features an ergonomic design with a low-level carton hopper, and a swing-arm-mounted human/ machine interface (HMI), glue tank and product infeed located on one side of the machine. The forming and closing sections also can be accessed without crossing the production line. Toolless jigs and a change part numbering system reduce changeover time to less than 15 minutes. As a result, one operator can efficiently manage the forming, loading and closing. Output is fast for such a compact system with a maximum speed of 80 cartons/min. The machine accommodates a variety of formats and styles, allowing cartons to be formed with locks or glue.
INTEGRATED OPERATION Once formed with a single servo-controlled plunger—a proven technology from the Kliklok TransFormer—cartons are placed directly onto independently controlled shuttles riding on a linear servo racetrack. The cartoner accepts up to 550 products/min., and an adjustable collator chain positions them for loading. In the next step, Bosch’s proven delta pick-andplace robot tracks the carton shuttles and loads products on-the-fly for a speed advantage over two-axis loaders. In the end, the loaded cartons race around the track The compact Kliklok ITC cartoner provides fast output, forming, loading and closing up to 80 cartons/minute. Photo: Courtesy of Bosch.
into the closing section and exit in the same direction as incoming products. Oberle notes, “The small footprint saves you space. The ergonomics save you labor costs. The fast, toolless changeovers save you time. The threein-one design saves your budget.” The new HMI 4.0 touchscreen—the next generation of intelligent HMIs—simplifies operation and guides the operator through each step of the production process. A clearly structured menu provides immediate access to production status. The HMI supports troubleshooting, significantly reducing the risk of unscheduled downtime and minimizing planned maintenance time. The ability to optimize production schedules maximizes efficiency, resulting in a faster return on investment and lower total cost of ownership. For more information, visit www.boschpackaging.com. SD
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Take a virtual reality tour
T Modular design of the Planeta 200 capsule filler results in a highly configurable platform compatible with installation of different dosing units, isolators and automated washing systems.
o educate and entertain visitors, MG America (Booth N-227) Fairfield, New Jersey, the U.S. subsidiary of MG2 of Bologna, Italy, offers a virtual reality tour in its Pharma Zone. The interactive experience takes visitors inside three cleanrooms and a laboratory, vividly displaying how active products are tested under stable conditions. Elsewhere in the booth, the next-generation Planeta 200 capsule filler headlines along with the Cariba C222 horizontal cartoner, the intermittent-motion Perfect Pack Beta 200 sachet machine and kg-pharma’s compact RoTab bilayer tablet press.
Other machines on display include a capsule checkweigher from Anritsu Infivis (Booth S-6421) Elk Grove Village, Illinois; a tablet and capsule inspection module from Antares Vision (Booth N-236) Moorestown, New Jersey; an Axomatic Axo 800 automatic tube filler, a Comas MND-A1 automatic strip machine, a Cariba C230 top-load cartoner and an MG2 ACE BT/300 bottle coding and verification unit. For more information, visit www.mgamerica.com, http://detectionperfection.com, www.antaresvision.com. SD
THE LEADER IN PACKAGING SOLUTIONS FOR TRACK & TRACE, QUALITY & SAFETY Visit booth 6019 at Pack Expo Las Vegas and talk to our packaging experts.
From machine building to the manufacturing floor and warehouse tracking, SICK offers the widest range of automation products, systems and services for packaging OEMs and end users. With SICK’s simple to advanced inspection solutions you’ll reduce waste, cut downtime with sensors that stand up to harsh wash down, and improve safety with our systems and wide range of safety services. Visit booth 6019 at Pack Expo and talk to our packaging experts and get a demo of our newest solutions. SICK offer advantages in quality, performance, networkability and flexibility. We think that’s intelligent. www.sick.com
Metsä focuses on lighter board
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he Better with Less initiative unifies its premium paperboard products and services at Metsä Board Americas (Booth S-6802) Norwalk, Connecticut. “Brand owners are looking at how to optimize packaging to be more sustainable, safer and lighter in weight,” says Mika Joukio, CEO of Metsä Board. He adds, “We are known for our pioneering expertise in high-quality, lightweight paperboards. Now with our unified product portfolio and targeted services we can provide even stronger support to our customers to jointly improve sustainability and efficiency of packaging throughout the value chain.”
New brand visuals mirror the angular forms of Metsä Group’s moose symbol and identify product categories via color coding. Hand-crafted images rely on precise printing, cutting and layering of paperboard.
Harmonized product names simplify paperboard selection. The three service areas—Packaging Analysis & Design, Availability Services and Technical Expertise and R&D—complement the product lineup and provide collaboration opportunities for joint development of better and lighter packaging. For more information, visit www.metsaboard.com. SD
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Dancer control slims down, gains functionality Delta servo drives with onboard control plus integrated HMI eliminate the need for a PLC on a film-handling module.
APPLICATION NEEDS The heart of the module consists of four motion axes: two to drive nip rolls that control the speed and tension of the operation; and two for a linear flying, stamping and engraving process. The control system also had to satisfy two modes of operation: continuous run (with and without registration) and intermittent indexing correlated with a registration mark. A human/machine interface (HMI) was needed for machine setup, storage of information and input of recipes. This machine setup can be random; and there may be situations where no predefined e-cams are preloaded. The machine axes have to automatically adjust based on the film registration mark position feedback. Since this is a standalone module that does not require many inputs/outputs (I/Os) and all are tightly triggered depending on the axes position or speed, the end user wished to eliminate the programmable logic controller (PLC) and use the I/Os available on the servo drives to reduce the system cost and increase the responsiveness of the local I/Os. Moreover, the end user wanted to use the built-in functionalities of the servo drive to fully operate the machine, consequently, eliminating the need and cost of a centralized upper motion controller.
THE DELTA SOLUTION The solution from Delta Products, Industrial Automation Business Group (Booth C-3400) Research Triangle Park, North Carolina, meets the needs of the application and provides additional features. The whole system control scheme can be
run using four parameterized, motion-intelligent ASDA-A2 servos and a DOP-B07P Professional HMI. The distributed control of the ASDA-A2 servos made it possible to eliminate the upper controller, while software wizards expedited setup. With many critical motion functions parameterized through built-in macros (macroinstructions), there’s no programming and less troubleshooting. Testing is simpler too. Since Delta manufactures the ASDA-A2 servo and DOP-B HMI, functionality was added to make the two products work together more efficiently, further reducing programming effort. The master-axis operation consists of two modes: continuous and intermittent. The continuous mode runs the system based on a speed command from a dancer, which is fed directly to the master axis. Since the machine does not have an external master encoder, the master axis encoder serves as the reference for the other axes motion: the tensioner nip roll, the shuttle and the press.
Dancer control system consists of four motion-intelligent A2 servo drives and a DOP-B HMI.
The intermittent mode runs the system at an index interval based on the film registration marks. In this mode, the distances between the registration marks may not be consistent, yet the index distance has to be an operator-defined and very precise distance from the registration mark. Since the master is in fact the servo axis driving the nip roller,
the index target distance is virtually redefined internally by the axis after it starts moving and after capturing the registration mark. The master axis, using the ASDA-A2 servo’s 5-microsec fast-capture registration feature, can internally change the move target reference to the actual registration capture position, eliminating any communication delay with an upper controller. Therefore, even with irregular mark distances at high film speeds, the machine master is able to index accurately for the press to engrave in a precise distance from the mark. According to Company X, “changing the target position on-the-fly from an internal calculation in the drive was a real game changer for us.” In order to control the section tension and keep the same speed reference level as commanded by the dancer position feedback, the encoder output from the master axis is scaled and then passed to the second nip roll. This scaling can be manually overwritten on-the-fly by the operator using the HMI to increase or decrease the film tension to match the specs of the material. Since the master axis encoder feedback is used by all the machine axes, an ASDA-A2 drive bypass function is used allowing the encoder signal to be amplified and resent to the next drive with only 50-nanosecond/drive propagation delay. At a maximum machine speed of 240 ft./ min., a 100-nanosecond delay between the master and the fourth axis reflects only one-half an encoder count on a 100,000 count/ motor revolution feedback. To stamp and engrave properly at high speeds, the shuttle has to match the film speed for at least 80% of the actuator’s total travel distance. In the non-registration mode, the operator is able to set the desired speed, matching zone distance between the engrave marks. The DOP-B HMI is used to graphically set up and generate the e-cam profile and download to the shuttle ASDA-A2 servo axis,
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hen Company X decided to build a new generation standalone packaging film processing machine module, its control engineering group had two things in mind: a slimmer control architecture and a flexible design to accommodate the progressive demands of the packaging market. To minimize cost, the number of components had to be reduced without jeopardizing machine performance. Plus, the new system had to offer more features with higher functionality so the natural evolution of next-gen design wouldn’t be limited.
Process Weigh Convey Package Inspect
We provide the right equipment & fast service
From food to pharmaceuticals, Heat and Control supports you with efficient and reliable equipment for processing, coating, weighing, container filling, conveying, packaging, and inspection. With more technicians in more locations, we also offer the industry’s most responsive technical support.
Visit one of our demonstration centers today
info@heatandcontrol.com www.heatandcontrol.com
See us at Pack Expo Las Vegas
Booth C-1603
Coat, Cook, Fry, Brand & Sear Ishida Weighers
Conveyor Systems
Contact Heat and Control to build a system for your products
CEIA Metal Detectors, Ishida Checkweighers, X-Ray Inspection
Tray Sealers, Container Fillers
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DOP-B HMI includes pre-engineered e-cam editing and download functionality.
Find Your
Creative Side
which runs continuously based on the master feedback. This allows for e-cam profile customization without the need for plugging in a personal computer, further simplifying setup and operator usage. In registration matching mode, the shuttle motion has to coordinate with the registration mark position, which may create a challenge due to mark misprint and/or material stretch. A Synchronized Axis macro function compensates and implements the necessary corrections. With fewer than five parameter settings, this macro is turned on, and the ASDA-A2 servo drive will continuously and automatically capture and compare registration marks and implement the necessary adjustments on the e-cam profile on-the-fly. “Setting up the Flying Press axis with only five parameters was unheard of—the ASDA-A2 is like an automation controller in itself!” comments the end user.
THE NEW SYSTEM HAD TO OFFER MORE FEATURES WITH HIGHER FUNCTIONALITY.
Speak to each consumer individually with Printpack’s digital press capabilities.
Hyper-customization and design flexibility are at your fingertips. Print when you want, print how you want, print the volume you want.
printpack.com © 2017 Printpack, Inc.
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This Synchronized Axis macro also ensures the engrave axis prints in the right place. However, to ensure this axis presses with the correct pressure, the operator must be able to regulate torque and determine the window within the press e-cam cycle where torque limiting will occur. For this requirement, the ASDA-A2 drives’ Output Range I/O function was used to dynamically limit torque output according to the operator setting. The ASDA-A2 servo drive offers two additional options. If the user wants to implement the operation with an external encoder for slip compensation, the ASDA-A2 servo comes with a second encoder feedback input for a full-closed loop control operation. If the graphics on the film interfere with the registration mark operation, a registration mask range feature allows the user to specify a distance window within the cam cycle where the ASDA-A2 Sync Axis operation would disregard any action on the registration input. Delta Products achieved Company X’s machine functionality and production mode requirements and in the process, reduced the system components in a scalable, standalone and cost-effective system to accurately control all four axes of complex motion—without a PLC. Instead motion control is governed by the ASDA-A2 servo drives’ built-in functions and Motion Macros such as synchronous e-cam, e-gear, position capture and compare, dynamic endpoint change and second full-closed loop, plus the DOP-B HMI with downloadable user-defined cams. For more information, visit www.delta-americas.com/A2. SD
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Presto Tape looking Chase leads IoPP to expand sales force Long-time board member becomes executive director.
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he Institute of Packaging Professionals (IoPP) (Booth C-1347, S-6519) Oakbrook Terrace, Illinois, has appointed Jane Chase, CPP, College of Fellows, as its executive director. She succeeds Patrick Farrey, who recently assumed the duties of chief executive officer at the Society of Plastics Engineers, Bethel, Connecticut. Chase says, “I am honored to serve as the executive director for such a fine organization. IoPP is a wonderful resource for packaging professionals, and we will continue to support packaging professionals at all stages of their careers.” Her participation in IoPP spans more than 20 years including long-time involvement on the Board of Directors where she served in various roles, including chair. She has been an instructor for IoPP’s in-person Fundamentals of Packaging Technology training course and led the judging panel for its annual AmeriStar packaging competition. In addition, she played leading roles in establishing the Sustainable Packaging Technical Committee and the IoPP Packaging Education Scholarship Fund, which supports packaging students and raises awareness of packaging as a career choice. Chase brings many other packaging-related accomplishments to the association. She holds three U.S. patents and has written and spoken on packaging innovation and sustainability on many occasions. She also has served as a member of the Packaging Management Council, sponsored by PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, and chaired the Industrial Advisory Committee for the packaging program at University of Wisconsin–Stout. During her career, she has specialized in structural design, packaging line efficiency improvement and strategic business development for companies such as Schwan Food, U.S. Foodservice, ConAgra Foods, Ecolab, General Mills and SC Johnson. For more information, visit www.IoPP.org. SD
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resto Tape (Booth S-6728) Bensalem, Pennsylvania, continues to expand its sales force. Increasing sales of its competitively priced specialty tapes and floor protection products prompt the company to seek additional independent sales representatives for its U.S.-made products. Various territories are available, and positions offer a good commission structure. For more information, visit www.prestotape.com. SD
Assure Quality – Increase Productivity – Protect Your Brand Partnering with the right product inspection company can be a game changer for your company. With a full range of quality assurance solutions, we've got you covered.
SAFELINE
SAFELINE
HI-SPEED
CI-VISION
Metal Detection & X-ray Inspection
Metal Detection & X-ray Inspection
Checkweighing
Vision Inspection
Visit us at Pack Expo
Visit us at the Healthcare Expo
Booth 1814
Booth 306
Jane Chase, CPP, executive director, IoPP.
4www.mt.com/pi PMMI Show Daily_0817.indd 1
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Learn about smart machines Rockwell Automation presentations highlight benefits of flexible, connected machines.
T
hree Innovation Stage (Booth C-1049) presentations about smart machines are scheduled today and tomorrow with subject-matter specialists from Rockwell Automation (Booth: Central Hall, Meeting Room N-116) Milwaukee, Wisconsin, and MagneMotion, A Rockwell Automation Company (Booth S-7377) Devens, Massachusetts. Sessions present real-world examples of how original equipment
manufacturers (OEMs) can use smart machines, remote monitoring and other advanced technologies to transform and optimize end user’s operations and grow their own businesses. “As end users pursue a smart manufacturing strategy in their operations, machine and equipment builders are looking to contribute,” explains Steve Mulder, OEM packaging segment leader– North America, Rockwell Automation.
MONDAY, SEPTEMBER 25, 2017 INDEPENDENT CART TECHNOLOGY —CHANGING THE WAY CUSTOMERS VIEW PACKAGING AUTOMATION 2:00 PM
Independent cart technology offers faster changeover times and increased machine flexibility to help end users shorten production runs and meet changing consumer needs. Success stories illustrate how the innovative technology can help increase production and decrease costs. Neil Bentley Product Marketing Manager MagneMotion, A Rockwell Automation Company
TUESDAY, SEPTEMBER 26, 2017 BUILDING A SMARTER MACHINE 10:00 AM
Learn about building smart machines that easily integrate into facilities, give operators access to actionable production information and enable agile reaction to changing market demands. Discussion centers on how leading machine and equipment builders are capitalizing on this opportunity today. Steve Mulder OEM Packaging Segment Leader– North America Rockwell Automation
REMOTE MONITORING—ADDING VALUE TO YOUR MACHINE OFFERING 3:00 PM
Learn how to use remote monitoring to create revenue streams, improve service delivery and strengthen collaboration with customers. Presentation addresses considerations for safely implementing these new technologies into machines and equipment while keeping security risks in check. Doug Weber Connected Services Engineering Manager Rockwell Automation For more information, visit www.rockwellautomation.com. SD
cognex (Booth C-5338) and Orbis (Booth S-8001) for sponsoring nametag lanyards.
One adhesive for all case and carton product line needs USE KIZEN, THE NEXT GENERATION OF HOT MELT ADHESIVES
Visit booth C-5644 to learn more www.bostik.com/kizen
2017 PACK EXPO Las Vegas
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September 25, 2017
PMMI and NAM join forces Groups urge Congress to reauthorize bill supporting modern workforce.
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MULTIPOND Weighing Technology and multihead weighing systems stand for maximum accuracy, performance and reliability.
MEET US – AT PACK EXPO 2017 in Las Vegas from September 25 - 27, 2017 Booth S-6356
Eagle Product Inspection
www.multipond.com
Advancing Technology Eagle is constantly challenging the norm by developing advanced technologies to secure points of detection on your line and increase production efficiencies. Advance to booth S-6386.
www.eaglepi.com/advancing-packexpo
Visit us and WIN a drone!
n an effort to strengthen the packaging and processing workforce, PMMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, has signed on with the National Association of Manufacturers (NAM), Washington, D.C., to support the reauthorization of the Carl D. Perkins Career and Technical Education (CTE) Act. The law is designed to help Americans develop the skills they need to compete for high-skilled, in-demand jobs. On June 22, 2017, the House of Representatives passed the Strengthening Career and Technical Education for the 21st Century Act. This legislation is a bipartisan effort to help our nation’s students acquire the skills needed to be successful in today’s work environment. At press time, the legislation had been referred to the Senate and was being reviewed by its Committee on Health, Education, Labor, and Pensions. Employers are reporting a shortage of skilled workers to fill in-demand positions. Modernized and relevant CTE programs, designed with the input of employers and responsive to the needs identified by labor market data, are central to overcoming this skills gap. “PMMI members are struggling to find the right technical talent required to fuel the innovation needed in our industry,” says Glen Long, senior vice president, PMMI. “Programs such as Perkins CTE [Act] will go a long way toward ensuring our members, and the industry as a whole, have the right people with the right skills to move our industry forward and compete in a global market. We are proud to stand with NAM and support this legislation.” CTE is an effective tool for improving student outcomes and helps prepare both secondary and postsecondary students with the necessary academic, technical and employability skills required to be successful in the workforce. CTE prepares students both for college and careers and is critical to meeting the needs of the 21st century economy. New legislation should focus on areas where improvements can be made to current law, such as: •• Align CTE programs to the needs of the regional, state and local labor markets •• Support effective and meaningful collaboration between secondary and postsecondary institutions and employers •• Increase student participation in work-based learning opportunities and •• Promote the use of industry-recognized credentials and other recognized postsecondary credentials, such as the PMMI Mechatronics Certifications. These improvements will more effectively spend federal dollars to help our nation’s students acquire the skills that they need and employers are demanding. By signing on with NAM to support this legislation, PMMI urges Congress to move forward with reauthorization of Perkins Career and Technical Education based on the broadly supported legislation from 2016 and appreciate the ongoing, bipartisan commitment to invest in our nation’s students, workers and economy through the Perkins CTE program. “Congress needs to know that employers across the country, including PMMI members, are reporting moderate to serious shortages of qualified applicants for skilled and highly skilled positions,” says Stephan Girard, director of Workforce Development, PMMI. “Reauthorizing Perkins will help ensure a quality employee pipeline for employers and access to in-demand and high-paying jobs for America’s workforce.” For more information, visit www.PMMI.org. SD
Offer your employees the most up-to-date information on equipment, specifically adapted to the complexity of this ever-growing industry. Solve your problems in real time, standardize your operating procedures and improve your workforce capability.
2017 PACK EXPO Las Vegas
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PMMI membership tops 800 34 firms exhibit as PMMI members for first time.
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MMI, The Association for Packaging and Processing Technologies (Booth: Central Lobby) Reston, Virginia, achieves a membership milestone with a roster of more than 800 member companies. An industry leader in packaging for more than 80 years, PMMI approved 46 new member companies at its Executive Leadership Conference (March 19-21, 2017, in Aventura, Florida). The newcomers include seven general members, 14 associate members, four component supplier members, 11 materials supplier members and 10 affiliated members.
NEW GENERAL MEMBERS
“Updating our membership by-laws has positioned PMMI to properly keep pace with an ever-evolving and growing marketplace through its inclusion of more industry contributors,” says Glen Long, senior vice president, PMMI. “As the processing and packaging landscapes shift, this growth in member companies demonstrates our ability to adapt to the ways manufacturing and business structures are changing.” For more information, visit www.PMMI.org. SD
NEW MATERIALS SUPPLIER MEMBERS
Holland Engineering (Booth C-1636), New Britain, Connecticut LasX Industries (Booth S-7770) White Bear Lake, Minnesota PKD, Querétaro, Mexico Precision Finishing Systems, Wheeling, Illinois Right Stuff Equipment (Booth S-7570) Denver, Colorado Schenck Process (Booth S-8404) Kansas City, Missouri Shorewood Engineering, Waconia, Minnesota
NEW ASSOCIATE MEMBERS Bergami USA (Booth N-222) Roseto, Pennsylvania BestPack Packaging Systems, Rancho Cucamonga, California Cama USA (Booth S-7250) Buffalo Grove, Illinois CSi Palletizing (Booth S-7272) Richmond, Virginia EBS Ink Jet Systems USA (Booth S-7381) Libertyville, Illinois Leibinger USA (Booth S-6565) East Troy, Wisconsin Pester USA (Booth N-206) Allendale, New Jersey Schubert North America (Booth S-7665) Charlotte, North Carolina Taisei Lamick USA (Booth S-6568) Elk Grove Village, Illinois Totani America (Booth S-6549) De Pere, Wisconsin United Barcode Systems (Booth C-3825) Escondido, California Universal Robots USA (Booth S-8257) Ann Arbor, Michigan Volkmann (Booth S-8222) Bristol, Pennsylvania Volm Companies (Booth S-7264) Antigo, Wisconsin
C&K Propack (Booth S-6538) Seoul, Korea Charter NEX Films (Booth S-6763) Milton, Wisconsin Genpak, Glens Falls, New York Hindustan Adhesives, New Delhi, India Peel Plastic Products (Booth S-7375) Brampton, Ontario, Canada PolyOne, Maryland Heights, Missouri Smith Corona Labels & Ribbons (Booth S-7852) Cleveland, Ohio Storopack (Booth S-5983) Cincinnati, Ohio Tadbik (Booth S-7376) Fairfield, New Jersey Tebplast Plastik Sanayi Ve Ticaret, Istanbul, Turkey Technimark (Booth S-7463) Asheboro, North Carolina
NEW AFFILIATED SUPPLIER MEMBERS AC Compacting (Booth N-228) North Brunswick, New Jersey Afflink, Tuscaloosa, Alabama AutoCoding Systems (Booth S-7557) Cheshire, United Kingdom Berran Industrial Group (Booth S-7952) Akron, Ohio Cold Jet (Booth S-7147) Loveland, Ohio Food Plant Engineering (Booth S-8335) Cincinnati, Ohio Pak-Tec, Lake Wylie, South Carolina Secomea (Booth S-7476) Montreal, Quebec, Canada Socaps US, Atlanta, Georgia UCM Holdings, Miami, Florida
NEW COMPONENT SUPPLIER MEMBERS Fraba (Booth S-8275) Hamilton, New Jersey ITT (Booth S-7456) Orchard Park, New York Patlite (USA) (Booth S-6389) Torrance, California Soft Robotics (Booth S-5925) Cambridge, Massachusetts
TRANSFORMING CONVEYOR AUTOMATION
800.397.8664 www.dornerconveyors.com/packexpo
Dorner_Expo_ShowDaily_817.indd 1
Booth
#C-1444
8/12/17 10:01 AM
To learn more visit www.tossheatseal.com or www.packworldusa.com
heat sealing
TOSS Heat Seal Controllers
Packworld USA Medical
Packworld USA Pharmaceutical
Delivering perfect heat seals every time starts with precision controls. The RES Heatseal Temperature Controllers are designed specifically for controlling the heat sealing operations performed in a wide range of applications including: vertical and horizontal form, fill, and seal; pouch filling and sealing; film wrapping, and pouch making. The RES 400 Series Temperature Controllers are universally adaptable to almost any application, and do not require the use of thermocouples or RTD’s. The RES 403, 407, and 408 are designed for “in cabinet” to protect the controller from such hazards as untrained personnel and chemical wash down while the RES 420, 440, and 445 are panel mounted for easy access and visibility. www.tossheatseal.com
Because every heat seal matters. Today's medical device manufacturers need reliable, precise heat sealing equipment that is easy to calibrate, validate and provide trustworthy electronic records. We provide control accuracy for all sealing parameters. Security protection at multiple levels with password. To learn more about Controlled Impulse Heat Sealing of Polymeric Materials and TOSS VRC Technology visit: www.packworldusa.com
What sets PackworldUSA apart from all the rest is its use of the high response, state-of-art, TOSS Technology. All PackworldUSA machines come equipped with the advanced TOSS heat sealing system. Only TOSS uses Variable Resistance Controlled (VRC) heat sealing technology to monitor and adjust temperature precisely over the full length and width of the heat sealing element, accurate, up to 500˚C. www.packworldusa.com
CONTOURED BANDS
TOSS Alloy-20 and Norex Heat Seal Bands ®
®
TOSS Alloy-20 and Norex Heatseal Bands are available in over 350 styles, shapes and sizes. Custom designed for any application, new or existing, TOSS Alloy-20 Heatseal Band are longer lasting and provide for effective sealing at optimum speeds. When used in conjunction with the Temperature Controllers, the TOSS Alloy-20 heatseal bands provide instant thermostatic feedback eliminating the need for STRAIGHT BANDS thermocouples. This instant feedback assures precise, repeatable results on each and every seal. www.tossheatseal.com ®
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Here’s WALDO! Booth C-4104 Waldo Packaging Machinery is a manufacturer of fully automated vertical formfill-seal packaging machines for packaging liquids, slurries and high viscosity products. Waldo services businesses of all sizes in a range of markets that include food/beverage, cosmetics, and cleaning fluids. Waldo's complete line of machines are designed to be compact, user friendly and cost efficient. www.waldo.com.mx
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
PRODUCTS
MODULAR VISION SYSTEM The second generation of compact, ultra-rugged In-Sight® 7000 series of standalone vision systems address increasing line speeds. Modular design supports more than 400 field configurations. Fully-customizable vision system features modular lighting and optics, including field-changeable autofocus. This minimizes the need for external lighting and allows users to configure the system to their requirements, which also helps minimize downtime when lines change. Cognex Booth C-5338 www.cognex.com
GRINDING AND REWORK PREP STAINLESS STEEL SENSORS Miniature PD30ET Series photoelectric sensors complement the popular PD30 models and withstand harsh environments with robust AISI316L stainless steel housings and IP69K rating. The PD30ET sensors handle exposure to the high-pressure washdown, aggressive cleaning agents, harsh disinfectants and high temperatures experienced on food and beverage lines. Features include industry standard dimensions and NO and NC outputs. Versions include background suppression (standard and infrared), diffuse reflective (standard and wide-angle) and retro-reflective (standard and polarized and through beam). Carlo Gavazzi Booth S-6121 www.GavazziOnline.com
MasterCream system pre-grinds raw materials and reworks product. Unit offers powerful grinding performance with variable speed and grinding tool adjustments. Optimized grinding technology allows the machine to refine premium products such as nut creams and rework pastes with low processing temperatures to heighten product flavor. The machine design allows for short residence times and easy cleanability. NETZSCH Premier Technologies Booth S-7319 www.netzsch.com
ASEPTIC FILL/FINISH LABELING TUNA CANS An international tuna brand installed the hotLAN 310 inline cut-and-stack labeler on a new line. Operating at 800–1,000 cans/min., the machine applies paper labels using hot melt for pickup and label overlap. Canneries, especially in remote Pacific island locations, appreciate the unit’s simple design and quick changeover with minimal change parts. Greater uptime, faster changeover, reduced maintenance cost and lower purchase price result in unmatched total cost of ownership. As a result, the hotLAN 310 labeler continues to replace rotary labelers for applications involving multiple sizes of round containers such as metal cans and polyethylene terephthalate and glass bottles. LANGGUTH America Booth C-2158 www.langguth-america.com
TWO-DAY SHIPPING The Quick Ship 2-Day Program ships Xtreme® metal detector conveyor systems and sensing heads, vertical systems and liquid line systems in two days. The quick turnaround addresses urgent needs associated with increased demand, an audit or unexpected circumstances requiring added metal detection. The state-of-the-art, competitively priced Xtreme metal detectors are available in a range of standard aperture sizes, belt widths and pipe sizes. Eriez Booth S-5901 www.eriez.com
Modular FlexPro 50 machine processes nested ready-to-use vials, cartridges or syringes with a change of format parts. Equipment also fills and seals vials in trays or vials in bulk by exchanging machine trolleys. Changeover takes about two hours. Output of up to 4,700 objects/hr. is possible. The standardized isolator modules were designed around the processing steps and cut space requirements by about 40%. The new Direct-Injection-System reduces the decontamination cycle by about 50%. Additionally, all qualification documents for the machine and isolator are assembled in a pre-defined documentation package to maximize security and efficiency at Factory Acceptance Tests. groninger USA Booth N-107 www.groningerusa.com
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METSÃ&#x201E; BOARD FOR ALL BRAND PACKAGING NEEDS VISIT US AT BOOTH 6802 SOUTH LOWER HALL
2017 PACK EXPO Las Vegas
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SHOW DAILY
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PRODUCTS
ROTARY PICK-AND-PLACE
BOOTH 8027
SOUTH HALL / UPPER LEVEL
SORTING AND PEELING SOLUTIONS FOR THE FOOD INDUSTRY The TOMRA 5B sorting machine guarantees optimal sorting of your food products, from vegetables and potatoes to leafy products. It helps you to meet the highest standards for both food safety and quality. TOMRA Sorting Solutions is a leading provider of sensor-based food sorting machines and food
processing technology for the fresh and processed food industries. Developing state-of-the-art technologies, optimizing customers’ production flow and helping to deliver consistent high quality food have been TOMRA’s strengths for more than 40 years.
WWW.TOMRA.COM/FOOD
EASY CHANGEOVER
FOOD.US@TOMRA.COM
GENTLE PRODUCT HANDLING
24/7 OPERATION
"Super Soft Catch" Case Packer The industry standard for reliable operation, quick change-over and versatile product range. A two-axis servo system allows the Versatron Servo Case Packer to actually "catch" the product while it descends into the case. The lift table moves the case to the "up" position and waits for a full grid. When grid is full, the riding strips shift to the side and initiate the bottle descent. The lift table simultaneously moves the case downward on a velocity curve that ultimately achieves the same speed at the point of contact (the "soft catch").
SEE IT IN ACTION: PACK EXPO BOOTH C-4218
SPLICERS IMPROVE OEE SPI1 automatic film splicer improves overall equipment efficiency (OEE) and increases output. With a simple mechanical design, it is capable of running at speeds up to 600 ft./min. The device senses the diameter of the film roll and automatically splices the end of each expiring roll onto the new roll. Automatic splicing eliminates downtime associated with manual roll changes. Consistent web infeed and precise web control minimize stops and starts and improve quality due to more consistent filling and sealing. When deployed on food, beverage and medical packaging lines, the SPI1 model typically delivers return on investment in a few months. Butler Automatic Booth C-3916 www.butlerautomatic.com
ROTARY FILLER
PNEUMATIC IMPROVEMENTS Compact Blue and Improved Flat1® air cylinders feature 19 enhancements such as permanent grease lubrication, an improved bumper design and hard chrome-plated piston rods with an option for stainless steel. For applications where space is tight, the Blue and Improved Flat-1 cylinders combine durability and precision. Bimba Manufacturing Booth S-6149 www.bimba.com
All-servo Osgood RFS-Series machine hygienically fills, seals and caps premade cups for dairy and food products. The four lane RFS4001 model runs at up to 160 cups/ min. Available in both clean and ultra-clean execution, the machine handles a range of pack styles, including round or square cups, trays and heat-sealed die-cut lids or rollstock film plus overcap. A harmonized pump design maximizes filling accuracy and simplifies interchangeability between machines. Four basic dosing parts cover nearly all dosing principles and expedite changeover. Upgraded servo motors simplify adjustments and help cut changeover time to less than 15 min. HMI 4.0 operator interface automatically leads operators through each production step. Bosch Packaging Technology Booth C-2800 www.boschpackaging.com ▼
VISIT US AT PACK EXPO 2017
Customizable rotary pick-andplace system debuts with four-suction-cup robotic arm to handle hard-to-feed products with pinpoint accuracy and high speeds. Automating pick-and-place action eliminates ergonomic issues associated with repetitive manual motions, boosts output and efficiency and generates long-term savings. The system can place, collate, affix or batch count flat products and 3D stackable items, accommodate multiple products and fit in constrained spaces. Pineberry Manufacturing Booth C-3704 www.pineberryinc.com
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
PRODUCTS IONIZING AIR RINSERS Side-flexing grippers on ionizing air rinsers move containers down to the packaging line. The 7-ft. descent relies on an S configuration and 34-in. disks in each turn to reduce tension on the chains and achieve line speeds up to 300 ft./min. (600 parts/ min.). One unit features stainless steel construction with washdown components. The other is painted mild steel. Opposing gripper chains allow a single hand wheel to adjust the opening throughout the system. Compression for different container sizes can be set via digital readout. Ionized air is provided by units from Simco-Ion or Paxton. Options include upswing or downswing designs that infeed and discharge products at the same elevation or a
C-style configuration that changes elevation and provides an inverted orientation at discharge. Multi-Conveyor Booth C-4416 www.multi-conveyor.com Simco-Ion Booth C-4118, N-611 www.simco-ion.com Paxton Products ITW Air Management Booth C-4120 www.paxtonproducts.com
New Device for Counterfeit Detection
OLNICA OT-2 AUTHENTICATION READER
SORTER BOOSTS QUALITY TOMRA 5B sorter improves the quality and safety of vegetables, French fries, chips and other potato products, while minimizing waste and maximizing uptime. High-resolution cameras and high-intensity LEDs of Smart Surround technology provide 360-degree inspection. This boosts product quality by identifying each object to enhance color and shape detection. The technology also advances foreign material removal, while reducing false rejects. TOMRA ACT user interface dashboards data and supports quick sort-optimizing adjustments. The easy-to-use interface means less training time to achieve operator proficiency. Hygienic design shortens the cleaning process. TOMRA Sorting Food Booth S-8027 www.tomra.com/food
Could be combined with molecular DNA protection and other options. An all new anticounterfeiting detection device with state of the art technology and simple operating procedure. Do you know what Molecular DNA is
VISIT US
AT
STARCH MOLDING
Anti-counterfeiting - Brand Protection
Septemb
er 25 - 27 ,20 South Ha 17 LAS VEGAS ll - S8171
www.olnica.com I contact@olnica.com
Latest generation of starch molding equipment, the high-speed M3000 Mogul system reaches speeds of up to 35 trays/min. Accommodating a range of depositing pumps, the fully integrated unit is suitable for a multitude of starch-molded confectionery products such as gums, jellies, marshmallows, fondant creams, licorice and crusted liqueur. NID Booth S-7219 www.nid.com.au
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PRODUCTS
Monday, September 25th, 2pm–4pm PMMI Education & Workforce Development Pavilion
Meet Your Workforce of Tomorrow This networking event will provide students seeking employment or internships an opportunity to meet and interact with show exhibitors and attendees. Light refreshments will be served. Visit the PMMI Education & Workforce Development Pavilion at the entrance to the Upper South Hall.
For information on PMMI Education and Workforce Development programs, visit pmmi.org/education.
SAFER OPERATOR INTERACTIONS
HIGH-SPEED SHRINK SEALER High-speed 90CX-ER shrink sealer applies neck bands at rates up to 500 containers/min. Machine with ultra-heavy-duty central drive system and robust blade assembly handles containers ranging from 3ml pharma vials to 1.75L glass liquor bottles. Sleeve material choices include polyvinyl chloride, polyethylene terephthalate glycol, polylactic acid and oriented polystyrene in gauges as thin as 40 microns (1.5 mils). Sleeve dimensions range from 0.375–2.0 in. (10–50mm) in diameter and 0.625–4 in. (16-102mm) in height. Zero-Downtime splice-onthe-fly feature stages and splices the next film reel while the machine operates at normal speed. Vertical and servo-controlled horizontal perforators may be added. PDC International Booth C-4225 www.pdc-corp.com
COMPRESSION LATCHES GN 516.5 metric compression latches transfer the rotary movement of the operating element (key) into a 90-degree turn and then into a 6mm linear stroke. Designed for applications such as making a tight and vibration-proof interlock in the end position (retaining position) in connection with an elastic element (door casing seal), the catch lever, housing and locking mechanism are manufactured of stainless steel. JW Winco Booth S-6060 www.jwwinco.com
Numatics 500 Series zoned safety manifold with G3 fieldbus offers alternative to redundant safety dump valves to meet the Machine Safety requirements of the Machinery Directive and ISO 13849-1. The manifold can control multiple and independent groups of pneumatic valves to disable air and power only to zones that control components that will come in contact with the operator. Operator safety is protected while the rest of the machine remains in operation. Emerson Booth C-5222A www.emerson.com
CENTRAL CODING CONTROL MPERIA™ print controller and graphical user interface demonstrate single-point management of plant-level marking, coding and tracking. The automation platform controls primary, secondary and tertiary marking, regardless of coding technology or equipment vendor. Three models reduce downtime and cost and increase productivity with one-touch control of all marking and marking-related equipment such as barcode readers, vision systems, scales and actuators. Highly intuitive controller integrates easily into—and aggregates control of— multiple packaging lines across facilities worldwide with minimal support from information technology personnel. It also centralizes message creation, populates production data in real-time from order processing files and databases and seamlessly integrates with higher level software. Matthews Marking Systems Booth C-3632 www.matthewsmarking.com
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FIRST TIME HERE?
September 25, 2017
Make Yourself at Home!
PRODUCTS
First-Timers’ Lounge Upper South Hall, Room S-227 Open Monday– Wednesday 8:00 am – 4:00 pm When you’re ready for a quick rest, recharge or time out to take notes, stop by for:
SINGLE-SERVING FILLER Simplified design and redesigned servo system of EL2+ filling machine for refrigerated products doubles capacity of single-serving packs without increasing its footprint. Using servo motors instead of pneumatic cylinders reduces cycle time nearly 40% from 2.4 seconds to 1.5 seconds. Maximum speed is 200 packs/min. Hygienic system features five heads. Improved infeed features a mechanical cam system and servo motors that control package opening and grippers with a single cam movement. Steam-in-place system and straw applicator can be specified. Ecolean Booth S-6551 www.ecolean.com
TOP-LOADER WITH CASE ERECTOR The new BPA four-axis DHCP-ICE delta horizontal case packer with integrated case erector top-loads flexible packages at high speeds increasing throughput. This all-in-one solution with on-the-fly picking, erects, packs and closes cases; minimizing floor space requirements. Applications include bags of snacks, candy and other flexible packages. BluePrint Automation Booth C-4400 www.blueprintautomation.com
Free refreshments Comfortable seating Charging stations and Wi-Fi Show planning resources
Sponsored by:
Central Hall, Booth C-5408
Your badge with “First Time Attendee” designation is required for admittance.
LABELERS
CHECKWEIGHER, METAL DETECTOR
Pouch processing and secondary packaging machines from iXAPACK automate pouch handling. Turnkey systems range from pouch pasteurization to pouch cooling, pouch accumulation, robotic cartoning/tray packing, multipack case packing and palletizing. The equipment provides automatic changeover for size changes in carton, tray (count and configuration) and case packout. ALLIEDFLEX Technologies Booth C-4540, C-4640 www.standuppouch.com
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AUTOMATED POUCH HANDLING
CM33 CombiChecker checkweigher/metal detector integrates the two functions in a customizable, inline unit. Various conveyors, guide rails, transfer plates, dual locking reject bins and rejectors are available. A complete library of options for line integration, production monitoring and control and communication allow end users to customize the unit’s security, performance and data capabilities. Setup and configuration are performed at the checkweigher control panel, saving time and space and simplifying operation. Product changeovers result in each inspection device automatically adjusting to stored parameters for the new package. Mettler-Toledo Hi-Speed Booth C-1814, N-306 www.mt.com/pi
THE CLEAR CHOICE
HIGH SPEED INLINE & ROTARY
MEET US @
BOOTH C-2158
VISIT OUR MOBILE SITE!
text GLUED to
59769
Message * and Data Rates May Apply. You may opt out at any time by texting STOP to 59769. For help or information text HELP to 59769.
or scan our QR
2017 PACK EXPO Las Vegas
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PRODUCTS
PHARMA BOTTLING LINE Monobloc Integrated Bottling Center 120 (IBC-120) handles any solid dosage form. With no micro-stops, no ramp-up time and the ability to quickly complete toolless changeovers, the IBC-120 line reliably packages small to medium batches at a rate of up to 150 bottles/min. (24,000 tablets or capsules/min. The IBC-120 line processes round, rectangular and oval bottles measuring 45–200mm in height and 25–125mm in diameter. Complete process includes canister desiccant insertion, tablet filling, cotton insertion, servo-controlled capper with torque readout and the ability to inspect the bottoms of bottles while maintaining positive control. Uhlmann Packaging Systems Booth N-317A www.uhlmannpackaging.com
SAFETY CONTROLLER The c250-S safety controller enables programming of machine safety needs using one engineering tool based on the PLCopen standard. Integrating the c250-S controller into an automation system simplifies engineering, improves diagnostics, reduces the number of interfaces and components, saves time and money and increases the machine’s availability and flexibility. With the same tools for drive technology and safety, implementation time shrinks, interface problems vanish, and there’s no need to become familiar with tools from different manufacturers. This uniformity also makes it possible, via EtherCAT, to display more detailed diagnostic messages. Armed with specific information like “supply voltage too low,” less time is needed for commissioning or service. Lenze Americas Booth S-6033 www.Lenze.com
BOOTH S-6590 300 BAG/MIN. CASE PACKER Ultra-high-speed tna ropac® 5 case packer with semi-rotary bag stacking technology loads up to 300 bags/min. With continuously revolving horizontal platforms accommodating multiple rows, the case packer quickly forms, lowers and sideloads vertical stacks of bags. Gentle handling eliminates the risk of product breakage associated with vacuum heads. Semiautomatic, toolless changeovers take less than 10 min. Fewer moving parts and minimal power and air requirements cut operating costs and downtime. With a width of only 1,220mm, the case packer fits in line with the vertical/form/fill/seal machine, enabling placement of a case packer after every bagger. TNA North America Booth C-5442 www.tnasolutions.com
ERECTING, PACKING, SEALING Ergonomically designed BoxxPak system combines case erecting, product loading and case sealing into a compact work cell. At the forefront of benefits are minimal repetitive wrist movement and arm motion. Additional operator-friendly features include quick size changeover, adaptable load stations and flexible system configuration. The highly customizable system can accommodate up to four operators. At the pick-and-pack workstation, product is neatly conveyed alongside each erected case minimizing physical stress and decreasing the likelihood of operator injury. Eagle Packaging Machinery Booth C-3614 www.eaglepm.com
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
PRODUCTS
HIGH-SPEED CARTONER The high-speed MA 400 continuous-motion horizontal cartoner combines improved ergonomics, reliability and user-friendliness to handle blisters, bottles and vials, rigid and squeezable tubes, sachets and trays for the pharmaceutical and cosmetic markets. Other attributes include fast changeover, low maintenance, compact size and balcony design for easy access and cleaning. Easy Door operator interface enhances function and aesthetics via a more powerful operating system and wider, more touch-sensitive screen. Product, carton and leaflet feeders can be traditional or robotic. Triple inspection verifies product, carton and leaflet are present. Marchesini Group USA Booth N-215 www.marchesini.com
VERTICAL/FORM/FILL/SEAL The Beta 200 vertical sachet machine, manufactured by Italy-based Perfect Pack, simplifies changeover and cleaning. Intermittent-motion machine outputs up to 160 sachets/min. The machine forms, fills and seals sachets ranging from 40–200mm in width, 50–170mm in length and 0.1–100ml in volume. MG America Booth N-227 www.mgamerica.com
MOVING EMPTY CONTAINERS New generation of mass-flow spiral conveyors move empty glass and aluminum cans and bottles. The SpiralVeyor® SVm spiral conveyor elevates individual bottles and cans in mass flow or single lane. Compact, robust, simple design ensures reliability. The patented multi-track belt with lateral roller guides results in the best performance ratio and lowest total cost of ownership. AmbaFlex Booth S-6331 www.ambaflex.com
THE BAKING & SNACK BREAK LOUNGE Upper South Hall | Booth S-7631
Take a Break and Build Your Network
Grab a seat in the Baking & Snack Break Lounge—a casual, comfortable spot for meeting colleagues, making acquaintances and sharing knowledge.
Baking & Snack Industry Reception Tuesday, September 26 | 3:30 pm – 5:00 pm
Educational Presentations Basic Baking Ingredient Functionality An entry level perspective. What fundamentals all bakery employees should know. —Dave Van Laar, ABA Senior Advisor Translating Washington for Bakers Making sense of the chaos in Washington and how it impacts bakers. —Robb MacKie, ABA President & CEO Check the mobile app for additional sessions and times!
Sponsored and hosted by:
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PRODUCTS INLINE HEAT SEALER CBS Series of inline heat-sealing machines allows access to both sides of the conveyor to provide space for hand or robotic loading. Full-featured machines for retail carded packaging or pharmaceutical packaging automate blister and card loading as well as finished package transfer to the conveyor. A card feeder station automatically shifts a pair of magazines outside the machine conveyor
for reloading, eliminating the challenge of filling magazines bridged over the main machine frame. CBS/PH medical/pharmaceutical models feature stainless steel. Heat-seal and cold-seal press options broaden the range of wallet pack configurations. Vision systems, barcode verification and date/lot coding can be integrated into the machine. Starview Packaging Machinery Booth C-2718, N-112 www.starview.net
MULTI-CARRIER SYSTEM The Multi-Carrier System transports product moving through filling and packing operations. The flexible system enables independent routing of one or more packages through the transport system. Co-developed with Siemens, parent company of Siemens Industry, and incorporating the cyber-physical integration of Industry 4.0-based systems, the new lot-size-of-one Multi-Carrier System has been successfully piloted by a major packaging original equipment manufacturer in Germany. This transport system is ideal for companies offering custom products or both standard and custom products packaged on the same line. Festo Booth C-5408 www.festo.us/mcs Siemens Industry Booth S-5911 www.usa.siemens.com/packaging
18-HEAD FILLER
SEE US AT BOOTH C-4414
The 18-head Exacta filler is now built in the U.S. to significantly reduce delivery time and the cost of the machine. The filler includes all Ronchi standard features. The companyâ&#x20AC;&#x2122;s operation in Atlanta, Georgia, also conducts fill tests and factory acceptance tests for U.S. customers. Ronchi America Booth S-5968 www.ronchiamerica.com
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
PRODUCTS INKJET CYLINDRICAL OBJECTS Roto-Jet multi-color, ultraviolet LED, high-resolution industrial inkjet decorates flat-walled or tapered cups and bottles. The system runs on an elliptical conveyor and accommodates cylinders measuring 1.5–6 in. in diameter and up to 10 in.
long. Rated at up to 2,000 objects/hr., the system integrates with automation options including bulk loading and unloading, optical and laser sensing and positioning and conveyance plus preand post-treatment functions. Engineered Printing Solutions Booth S-8168 www.epsvt.com
COMBINATION WEIGHER Alpha Advance combination weigher handles challenging applications as well as aggressive environments. Patented, heavy-duty load cells are strong enough to endure 150kg loads while maintaining high accuracy and improving productivity. These high-frequency load cells shorten settle time, enabling higher speeds. Other attributes include tool-free maintenance and easy-to-clean design. Thicker gauge metal on buckets is more rigid, while stainless steel plates cover the actuators for sanitation. A larger color touchscreen interface displays user-friendly icons for easy programming and operation. A USB memory port simplifies data acquisition and program updates. Yamato Booth S-6309 www.yamatoamericas.com
CONSISTENT SEASONING The FastBack® All-in-One Revolution® on-machine seasoning (OMS) system and Spray Dynamics’ two-stage coating system provide consistent, uniform and increased seasoning coverage for potato chips, snacks, crackers and other products. System combines the FastBack Model 260E-G3 conveyor, the Revolution OMS, AccuFlavor™ dynamic tumble drum and modular dust collection system into one compact, cost-efficient, standalone unit. Gentle slow-forward and fastback horizontal motion does not damage product nor disturb coatings. OMS weight-based measuring multiplies the accuracy of product flow and ensures precise seasoning application. The patented AccuFlavor tumble drum seasons product in two stages for double the dwell time of standard drums, improving seasoning coverage and efficiency. Heat and Control Booth C-1603 www.heatandcontrol.com
WE
ARE
LABELING.
E V E RY TH I N G W E A R E G O E S I NTO E V E RY TH I N G W E D O. We are the premier designer and builder of pressuresensitive labeling equipment. No other labeling machinery manufacturer can lay claim to as many standard and uniquely designed systems as ULS. 26,000 plus labeling machines and systems have been produced by Universal over our 33 successful years in the industry. All machines are designed and built in the USA at our St. Petersburg Florida facility. Your ULS machine is sold and supported through a worldwide network of Authorized Distributors, and backed by our expert technical staff. And at ULS, we do more than talk as our Performance Guarantee states: “All equipment manufactured by Universal Labeling Systems carries a 30-day performance guarantee. If your labeling machinery does not perform as stated, we will take your machine back and reimburse you in full.” 33 years and 26,000 plus machines later, we still honor this pledge.
• World’s best tabletop labeling system • Rounds from .5 - 6”diameters • Label up to 8,000 products per day • Same day shipping
Call 1-877-236-0266
or see videos of our machines in action and more at
See us at BOOTH C-1621
universal1.com
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COLOR PRINTER/ APPLICATOR
Networking opportunities with other businesses and professionals Support the advancement of High Pressure Processing (HPP) Cold Pressure Council members have exclusive use of the High Pressure Certified logo for consumer products using HPP
An automatic clamshell labeler with an integrated Kiaro! printer from QuickLabel Systems prints and applies full-color labels on-demand. Resolution of 1,200 dots/in. delivers high print quality. Intelligent interface integrates the systems. Label application occurs on-the-fly automatically. QuickLabel Booth C-2731, N-532 www.QuickLabel.com
VERTICAL/FORM/FILL/SEAL Available in multiple models, Avatar vertical/form/fill/seal machines integrate easily with the companyâ&#x20AC;&#x2122;s product feeders, auger fillers and checkweighers, as well as netweighers from other sources. Equipment runs laminate or polyethylene film to produce several bag styles, including gusseted, pillow and flat-bottom. Smaller bag sizes from 2 x 2 in. to 8 x 14 in. can be produced at rates up to 120/min. Output for larger sizes measuring from 12 x 14 in. to 18 x 30 in. tops out at 40/min. All-Fill Booth C-1806 www.all-fill.com
EMULATION SOFTWARE
For more information, visit booth C-1341
ColdPressureCouncil.org
Emulation for Machine Builders software enables testing and debugging of machine controls by automatically connecting the programmable logic controller to a computer-aided design model. Running logic tests and carrying out design changes before building a physical prototype reduces time to market and development costs. The Emulate3D runtime environment allows observation of the running model, implementation of control logic modifications and verification of the effect of the changes. The software works within SolidWorks, and a version for Autodesk Inventor is planned. Demo shows how machines can be viewed, controlled and demonstrated in a virtual reality environment. Emulate 3D Booth S-7527 www.demo3d.com
REUSABLE PACKAGING Line of injection-molded, reusable plastic packaging encompasses a wide range of products such as plastic pallets (both nestable and rackable), bulk containers, distribution totes (nestable totes with attached lids), bread trays and dollies, dairy crates and handheld straight-walled containers and automated storage and retrieval system trays and containers. Reusable plastic containers reduce waste within the supply chain, and a buyback program for containers that have reached the end of their service life provides feedstock for new products. Monoflo International Booth S-7663 www.miworldwide.com
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September 25, 2017 VISIT US @ BOOTH #C-3704
PRODUCTS with hygienic standards and rated IP69, the unit needs no overpressure to meet food safety requirements. MULTIPOND America Booth S-6356 www.multipond.com
We specialize in simple, durable, cost efficient and innovative automation solutions
Flat Carton Serialization Systems
Tray Denesting Systems
WI-FI POWER METER DPM- C520W Wi-Fi power meter monitors power quality and measures energy management data for threephase voltage, current, active power, reactive power, apparent power, power factor, frequency, watt-hour and reactive energy. Wi-Fi to a local area network simplifies installation on new or existing machines that do not have a convenient wired access point. This allows for remote monitoring and data collection to SCADA systems or centralized energy management software. A built-in RS-485 Modbus RTU serial port communicates data to local programmable logic controllers or other systems making localized decisions. A parameter grouping feature increases communication efficiencies for faster information update rates and reduced network traffic. Delta Industrial Automation Products Booth C-3400 www.delta-americas.com/ia/ Power-Meters
HSF Friction Feeder
X-RAY INSPECTION Pack 400 HC x-ray inspection system cleans quickly and easily and withstands the harsh washdown environments found on packaging lines for meat, poultry, dairy and individually quick frozen products. Booth display also includes the tall PRO XSDV x-ray system. It uses high performance dual-view x-ray technology to provide 100% inspection for contaminants in standup pouches and rigid containers such as cans, bottles and jars. Eagle Product Inspection Booth S-6386 www.eaglepi.com
Collation Systems
Erect Carton Serialization Systems
Friction Feeders | Serialization Solutions | Inserts/Outserts | Tray Denesters Marking & Labeling Systems | Order Fulfillment Systems | Custom Automation
info@pineberryinc.com • www.pineberryinc.com • 1-844-746-3634
NO CONSTRAINTS LABELING MACHINE. Interchangeable modules with or without cart
FASTER CARTONER
High-speed 400 Series adds a memory weigher capable of 900 weighments/min. due to its ability to consider more potential combinations than other systems. The MP-36-400-400-J-S5 model combines high speed with compact size and is equipped with the smallest hopper (0.4L). Optimum applications involve small products such as nuts, spices and jelly beans, low weights and mixtures of up to eight components. Designed in accordance
▼
MEMORY WEIGHER
The escapement design on the E-System 2000 intermittent-motion cartoner allows end users to achieve faster speeds when complete automation is required. This new feature suits situations that require a multilane belt conveyor for collating and loading products into an end-load carton. Rated at up to 25 cartons/ min., the cartoner accommodates glue sealing, tuck or hot-air closure. Econocorp Booth C-4414 www.econocorp.com
BOOTH # C-1627
CHOOSE THE SPECIALIST
PH. 513-771-7374 MAIL: info@pe-us.com WEB: www.pe-us.com
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
PRODUCTS
RISE TO GREATER HEIGHTS The SmartFlex Helix conveyor debuts in an operating loop with a 3200 Series modular belt conveyor and a SmartFlex Wedge elevator—a system where products wedge securely between opposing conveyors to move vertically or horizontally between floors or different elevations. The SmartFlex® Helix conveyor moves product up or down on one of three belt widths— 85mm, 180mm and 260mm—and occupies only 100 sq. ft. Compact design allows 5 ft. of elevation change in 10 ft. (incline angle up to 12 degrees), providing flexibility to configure different layouts. The no-lube system results in a cleaner environment and reduced risk of contamination. Dorner Mfg. Booth C-1444 www.dornerconveyors.com
COLLABORATIVE PALLETIZER 2.1 Show demo of Collaborative Palletizer highlights ease of operation, as well as safety features above and beyond collaborative standards. Unit ranks as one of the most compact palletizers on the market. A roller conveyor can be positioned left, right or centered in relation to the robot and is available in lengths of 1,512, 2,117 and 2,722mm. Support legs adjust to five heights, 700, 744, 774, 818 and 862mm. The standardized palletizer is easy to configure, install and start up with the drag-and-drop FlexLink Design Tool. Layer configuration requires no advanced programming skills due to the easy-to-use mobile device app. FlexLink Systems Booth C-3800 www.flexlink.com
ULTRASONIC POWER SUPPLY Compact Branson DCX-F ultrasonic welding power supply achieves consistent seal quality through continuous system monitoring and closed-loop process control. A programmable logic controller over a fieldbus network controls five weld modes. Real-time feedback of weld-quality indicators and accurate output amplitude result in greater weld consistency and fewer rejects regardless of package complexity. Assured seal integrity lessens the chance of rejects and recalls, lowers operating expenses and protects brand reputation. Emerson’s Branson Ultrasonics Booth C-5222B www.bransonultrasonics.com
M OV E R S TAPE S VE
RS OR KNI ZO
Simply Effortless!
ab
le
NO R A
104
H a n d Te a
r
Carton Sealing Tape
The True BEAR of Tapes
nEasily torn by hand nAvailable in other grades and Heavy duty nLong Term Storage nSubzero to 200o F See us at booth S-8276 September 25-27, 2017 Las Vegas, Nevada USA
• Outlasts hot melt, superior shelf life
• High shear for reliable seal
• Sticks at cold temperatures
• Grabs quick, pulls fiber fast
• Excellent for packaging, bundling and repairing cartons
• Engineered for highly recycled or 100% PCW/ OCC cartons
75 Industrial Park Dr. Rogersville, TN 37857
800-258-8273 www.sta-tapes.com
Made in the USA
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
PRODUCTS
ADVANCED INKJETS Diaphragm pumps on high-speed UX-D inkjet printers provide a consistent supply of ink to the printhead. Unlike a gear pump, a diaphragm pump does not shear the ink, which can lower viscosity and adversely affect print quality. Simple fluid management relies on mess-free ink and makeup cartridges, toolless filter replacement and pulse recovery technology, which suppresses makeup evaporation and cuts consumption up to 30%. Radio frequency identification tags ensure no mistakes are made when installing cartridges. Portfolio includes IP65-rated, twin-nozzle, very-small-character, small-character and large-character models as well as printheads capable of producing high-contrast codes with pigmented ink. Hitachi America Booth S-6160 www.hitachi-america.us/ice DoubleTeam_Ad.qxp_Layout 1 8/18/17 11:44 AM Page 1
CUTTING CHEESE
DIGITAL SORTER DEBUTS The small, chute-fed C70 model joins the Veryx® family of digital sorters. A 700mm-wide inspection zone is more than 10% wider than other sorters in its size category. This wider inspection zone boosts throughput and singulates product better to improve sorting accuracy. This precision helps meet quality specifications, minimizes false rejects and increases yields. Capacity ranges from less than 1MT (2,220 lb.) to 5MT (11,000 lb.) of product/hr. Applications include free-flowing foods such as nuts, dried fruit and individually quick frozen fruit, vegetables and seafood. Key Technology Booth S-7227 www.key.net/products/veryx
The MS30 cheese cubing machine, a pneumatically powered two-way cutter, reduces 40 lb. (20kg) blocks of cheese into cubes prior to feeding into a shredder or dicer. A fully enclosed design virtually eliminates product floor loss. First- and second-stage harps remove easily for product size changes, and a harp indication safety feature ensures correct positioning. The first-stage cutting chamber offers a self-locking overhead door to protect operators and reduce loading time. A fully integrated pneumatic and electrical control system with standard slope-top enclosures simplifies monitoring of cutter status. The MS30 machine handles up to 4,000 lb./hr. (1,800kg). Marchant Schmidt Booth S-6119 www.marchantschmidt.com
Double Team Booth S-5901
Dangerous Tramp Metals Xtreme Metal Detectors remove Steel, Stainless, Copper & Aluminum ®
PROGRADE Magnets remove Steel ®
Teaming Eriez’ new Xtreme® Metal Detector with powerful ProGrade® Magnets provides the greatest protection against dangerous, unwanted metals in your product or process flow. Visit Purity.Eriez.com to learn more.
Download Catalogs and Product Selection Guides Visit
Rare Earth
Now Even Stronger!
Purity.Eriez.com Call 888-300-3743
Metal Detectors • Vibratory Feeders • Magnetic Separators
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TABLET PRESS Cool, fast and clean describe the high-speed, 360,000 tablet/hr. Kilian KTP 420X tablet press. Special compression rollers, bolts and bearings minimize mechanical friction, while efficient cooling of the torque drive and the bottom die-table seal help maintain process area temperatures below 30 C. This temperature control makes the press suitable for temperature-sensitive medications. A minimum number of change parts and optimal access to the machine accelerate changeover and cleaning. Hygienic design separates compaction, retooling and service areas to prevent tablet dust from entering the machine compartment, while patented bellows protect tablets from lubricant contamination. Romaco Group Booth N-326 www.romaco.com
THERMAL INKJET
VERSATILE FORM/FILL/SEAL
Markoprint® thermal inkjet printers apply text, barcodes and graphics on boxes, cartons, cases, pouches and cards with a resolution of 600 dots/ in. Other features include WYSIWYG print software and eco-friendly, water-based inks. Printers can be configured with one, three, four, six or eight printheads to generate small- or large-character messages up to 4 in. high and 40 in. long including date codes, batch codes, barcodes and use-by dates. Various models and configurations address online, offline and tabletop applications. New single pen model prints use-by-dates, production codes and product identification. AT Information Products Booth C-2734 www.atip-usa.com
DoyZip 380 vertical/form/fill/seal machine produces complete range of bag formats for pet food, snacks, confectionery and baked goods. Bag styles include pillow, gusseted, block-bottom, quad four-corner seal, three-side seal and Doy with or without zipper. The latter rank as the largest Doy bags available with a height of 380mm. Highspeed intermittent-motion technology and precise film control efficiently handle polyethylene and laminate multilayer films. The icon-based interface with color touchscreen and remote-control capability make operating the machine intuitive and easy. Quick changeovers boost productivity. Hayssen Flexible Systems Booth C-1800 www.hayssen.com
POWDER HANDLING AUTO TEST METAL DETECTOR
BLISTER PACKAGING
Halo® automatic testing system for Fortress metal detectors sends a signal that’s calibrated to the specified sphere size to check the performance of the reject system and independently tests ferrous, nonferrous and stainless steel samples. Automatic, accurate and consistent testing at programmed intervals saves time and money by reducing manual test frequency and helps comply with food safety schemes. It’s also helpful in situations where the detector is difficult to access. Results are documented with Contact Reporter software. The Halo performs more accurately and repeatably than a manual test where test pack placement can vary. The automated system can learn an infinite number of product specs to accommodate different products. Fortress Technology Booth C-5204 www.fortresstechnology.com
The Eagle blister machine combines platen forming, rotary sealing and compact balcony design. The competitively priced machine handles all commonly used forming and lidding materials and produces up to 200 blisters/min. at a maximum index length and width of 90mm and 130mm, respectively. Changeover takes less than 10 minutes because few adjustments are required: Everything is tool-free and easily repeatable. The multi-zone forming material heating station is servo-driven, permitting recipe-driven adjustments to match film characteristics. A constant tension system keeps lidding stock on-track. The machine is compatible with third-party feeders, vision systems, printers and cartoners and relies on economical, locally supplied tooling. Maruho Hatsujyo Innovations Booth N-630 www.mhi-innovations.com
Powder-handling systems start at recipe formulation and progress through mixing/blending, packaging and cleaning. In the food sector, intermediate bulk containers (IBCs) help manage large portfolios of recipes and segregate allergens. The ability to blend without cleaning between recipe changes and the flexibility to send IBCs to whichever packaging line is ready optimizes flow and maximizes output and return on investment. Designed to the highest hygiene standards, the IBC system ensures product integrity and food safety throughout the manufacturing process. Cone Valve technology on each IBC regulates discharge and eliminates segregation, bridging or blocking even for difficult-to-handle powders. Cohesive materials can be stimulated to flow, while free‐flowing powders can be controlled. Matcon Americas (IDEX MPT) Booth S-7459 www.matconibc.com
2017 PACK EXPO Las Vegas
SHOW DAILY
September 25, 2017
300 CPM CARTONER High-speed 300-carton/min. (cpm) Vectra cartoner keeps products under servo control from infeed to discharge. Flexible system accommodates various size ranges and pack patterns for frozen, chilled or dry foods. Features include improved carton setup, smaller width and good accessibility for cleaning. Removable carton forming guide ensures consistent carton picks. Douglas Machine Booth C-2014 www.douglas-machine.com
14 in. (356mm/sec.) combine with user-friendly features like simplified media and ribbon loading, a highly visible color display that shows printer status and guided multi-media help that indicates errors to help quickly resolve issues and increase uptime. Onboard Link-OS software streamlines device deployment, network connectivity, daily use and routine maintenance. Zebra Technologies Booth S-7590 www.zebra.com
FAST TURNAROUND ON CARTONS
DIRECT DECORATING
HARSH-ENVIRONMENT PRINTERS ZT600 industrial direct-thermal/thermal-transfer printer debuts. Designed to withstand the harshest environments, the printer maximizes print quality and uptime. Fast print speeds (up to
can be integrated. The K21 decorator features one article carrier. An additional robotic article carrier on the K22 model boosts output up to 80%. KBA-Kammann USA Booth S-7882 www.kba-kammann.com
K20 Series decorating machine prints directly on all material types and shapes, including oval, square, round, conical and tapered. Configured with screen, inkjet or hybrid screen/inkjet capabilities, the system decorates upright or prone objects. Capable of four-color process printing, the decorator outputs up to 530 parts/hr. and handles sizes ranging in length from 1.57–17.72 in (40–450mm) and diameters from 0.79–6.5 in. (20–165mm). Previously separate systems such as pretreatment, static prevention, flaming, register or vision inspection
Rondo-Pak brand Quick-to-Market service addresses low-, medium- and high-volume needs for fully assembled, ready-to-load cartons. For small runs, hand assembly or semiautomated packaging techniques can supply cartons for human factor studies, clinical trials, sampling or prototyping. High-volume runs may serve as a bridge while a cartoning line is being installed or existing equipment is unavailable or down for maintenance. Advantages include reduced labor costs, as no hand folding is required when cartons arrive; the ability to deliver custom-designed product, in both small and large quantities; short delivery time; and cGMP production. Korber Medipak Systems NA Booth N-208 www.rondopak.com
THE BEVERAGE COOLER LOUNGE Upper South Hall | Booth S-7632
Calling All Beverage Industry Professionals
Meet up with industry peers and enjoy comfortable seating in The Beverage Cooler Lounge.
Beverage Industry Reception Tuesday, September 26 | 3:30 pm – 5:00 pm
Educational Presentations Trends in Beverage Packaging —Ron Puvak, Plastic Technologies Inc. Latest Updates on FSMA —Cloeann Durham, Coca Cola Bottling Company Consolidated —Brian Stegmann, Ingredion Fundamentals of Beverage Packaging —ISBT Beverage Institute
The Future of Oxygen Measurement and Control Systems for Flexible Beverage Packaging —Patrick Vuchot, Smurfit Cold Press Council Overview Check the mobile app for additional sessions and times!
Hosted by:
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PRODUCTS DIGITAL CORRUGATED PRINTING Demo of the Glory 1604 single-pass corrugated press showcases printing speed up to 150m/min. (492ft./min.) with up to 600*1800 dots/in. resolution. Press reproduces high-quality, full-color graphics on a variety of substrates, including white, brown and coated boards as thin as 1.5mm (0.06 in.). Quick order placement and execution, seamless order switch and parameter input, intelligent ink cost calculation and production cost monitor simplify operation, boost efficiency and control costs. Hanglory USA Booth S-6188 www.handwayprint.com
BOOTH S-7433
ADVANCED METAL DETECTION Triple frequency signal processing increases sensitivity of closed-loop, tunnel-style metal detector. Optional integrated controls enhance the imagePHASE platform by allowing the packaged food to be learned under three different conditions to determine the one most sensitive to ferrous and nonferrous metals and stainless steel contaminants. Other features include USB interfaces for quality control logs and an autoTEST™ capability. The latter verifies detector calibrations and sensitivities without manually passing test blocks and is programmable for a variety of metal sizes and user-defined testing intervals. Bunting® Magnetics Booth S-6206 www.buntingmagnetics.com
FRUIT/VEGETABLE CUTTER The FAM Centris 400™ centrifugal cutter debuts for the vegetable, fruit and potato industries. The patented cutting head features twice as many cutting segments as the first-generation head at only half the weight (26 lb.). Doubling the number of the cutting stations allows the machine to operate at a lower speed, while maintaining the same capacity. Products are subjected to less acceleration, which increases shelf life and yield. GapSet™ fast, simple setup technology reduces downtime. Deville Technologies Booth S-7406 www.devilletechnologies.com
HIGH-SPEED, AUTOMATED BAGGING
• • • • •
Exceptional Quality Dependability Innovation Outstanding Value Custom Solutions
Kirk-Rudy
INKJET SYSTEMS w LABELING APPLICATORS w FEEDERS VISION SYSTEMS w ATTACHING SYSTEMS w STACKERS
www.kirkrudy.com
“Nothing is built like a Kirk-Rudy”
STOPPING INKJET STREAKS Over time, even the best inkjet printers can generate streaks, or banding, on printed media. On the NeuraLabel 300x high-speed, variable-width label inkjet printer, a user-friendly application, called Toolbox, fixes print quality issues. The only application of its type, the Toolbox app allows a user to identify the exact location of the banding and send correction codes to the printer. It also can ensure precise image placement with the Image Placement and Stretch Adjustment panel. NeuraLabel Booth S-7768 www.neuralabel.com
NextGen 301 bagger operates at up to 60 bags/min., delivers greater flexibility, faster changeover and reduces labor and material consumption. Extensive use of servo control ensures smooth motion and faster changeover for greater flexibility. Servo control leads to easier and faster bag customization, minimizes material consumption and lowers total cost of ownership. The NextGen 301 bagger also incorporates a servo controlled trim-windup system. Lower profile and streamlined frame simplify film loading and maintenance and improve ergonomics. Rennco, a ProMach product brand Booth C-3229 www.rennco.com SD
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TOUGH. RUGGED. RELIABLE. KVA
Check out the easy-clean execution of the Impact Mill Condux 150 from Netzsch Premier Technologies (Booth S-7319).
Rotary Vane Vacuum Pump Optimized performance for deeper vacuum levels.
Tuthill vacuum pumps and blowers are made to deliver performance that meets your needs. Learn more about Tuthill today! 1-800-825-6937 • www.tuthillvacuumblower.com ©2017 Tuthill.
VISIT US At Packsize International (Booth S-6532), their X4™ Series can produce 300–1,200 boxes/hr. depending on configurations.
BOOTH S8457 SEPT 25 - SEPT 27
Stop by SICK (Booth S-6019) and view the Sens:Control safe control solutions. With Flexi Line and Flexi Loop, modular machines can be easily connected on flexible, adaptable and safe configurations while saving costs.
WHEN IT COMES TO SAFETY, WE’VE GOT YOUR BACK From the perimeter of your building, to the interior of your plant, Rite-Hite has you covered — offering layers of protection that your facility and personnel need. Visit our booth to see, touch and interact with our products including Dock Levelers, Vehicle Restraints, High Speed Doors and more!
Discover what it means to be collaborative with easy programming and fast setup of the cobot at Universal Robots USA (Booth S-8257).
2017 PACK EXPO Las Vegas
Develop Your Training Skills
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September 25, 2017
Carlo Gavazzi (Booth S-6121) designs and manufactures electronic control components for industrial automation markets. View the slimline one-phase solid state switches.
Become an effective and successful trainer with PMMI’s Certified Trainer Workshop This two-day workshop provides your company with the strategies and tactics to train employees across all skill levels.
JBT (Booth S-7244), now stronger than ever with Avure Technologies, brings Freeze Cat equipment to PACK EXPO.
Benefits: • Successful training techniques for adult learners • Effective training documentation • Increased machinery efficiency • Lower operating costs and reduce waste For more information, visit the PMMI Booth, located in the Central Hall Lobby.
Kirk-Rudy (Booth S-7433) provides the solutions for innovative inkjet printing and paper handling.
To learn more, go to pmmi.org/certified.
Find lighter paperboards that make a difference in packaging at Metsa Board Americas (Booth S-6802).
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INTERESTED IN DOING BUSINESS IN AUSTRALIA? Langguth America (Booth C-2158) is working with the selfLAN 505 pressure-sensitive labeler.
COME AND VISIT THE APPMA IN THE ASSOCIATION PARTNER PAVILION ON STAND C-1247
Morrison Container Handling Solutions (Booth C-3608) displays its smart divider used for lane balancing. Bob Hansen, Nick Larocca and Dustin Lee from Morrison (l-r) observe their product in use.
Cheese Cubing Equipment
Printpack (Booth C-1844) brings its line of reclosable packaging to PACK EXPO.
The MS Series of cheese cubers are designed to size reduce blocks and wheels of cheese for the pre-cutting needs of todays cheese shredding industry. The large cutting chamber allows the flexibility to cut and blend multiple blocks at one time for product blending capabilities. • • • •
Harps offer slotted area for wire movement to extend wire life Manual belt lifting mechanism for easy access cleaning Variety of models for product versatility and production capacities 1st & 2nd stage harps are removable for easy clean-up
View one at our booth! Pack Expo Las Vegas 2017 Booth #6119 - Lower South At Sesotec (Booth C-1641), Doug Pederson and Werner Fleps (l-r) show how the Intuity metal detector has the highest metal detection performance with multi-simultaneous frequency technology.
www.marchantschmidt.com /(920) 921-4760
2017 PACK EXPO Las Vegas
Explore PMMI
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Impact Through Innovation
Eastsign International (Booth S-7778) brings its rotary capsule filling and sealing machines to PACK EXPO. The equipment contains a user-friendly control panel and customized capsule input.
PMMI connects the makers of goods with the packaging and processing suppliers they rely on. Together we help provide people around the world with innovative, safe, convenient and costeffective products that touch lives every day.
Jochen Franke with groninger USA (Booth N-107) brings German engineering to its lite-F small-scale automated filling machines for cosmetics and consumer healthcare products.
Look for the PMMI logo in exhibitors’ booths and ask them about PMMI’s resources. Stop by the PMMI booth located in the Central Hall Lobby for additional information. Getting ready for the opening day of PACK EXPO at Sealed Air Re-imagine™ (Booth C-2041).
Learn more at pmmi.org.
Stop by and view Genesis, made for inline digital printing of medical and pharmaceutical products at NJM Packaging (Booth C-3418, N-307).
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Mettler-Toledo Safeline (Booth C-1814, N-306) is showing a newly designed Starweigh for checkweighing with a simpler installation and an open and accessible design.
Brent Erikson is setting up level sensors at Madison (Booth N-511).
Eric Carlomusto readies the White Fab 8-1418-3 rotary blister sealing machine at Starview Packaging Machinery (Booth C-2718, N-112).
Many Thanks to Our Partner Organizations Join us in thanking all PACK EXPO Las Vegas and Healthcare Packaging EXPO Partner Program participants, international partners and industry lounge hosts for helping bring the entire packaging industry together at this event and leading the way to innovation.
As of August 7, 2017
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John Blicha at Eriez (Booth S-5901), makes final adjustments to its Xtreme® metal detector. Their high-strength RE 7 permanent magnetic separators can extract the smallest ferrous and stainless steel foreign objects.
Parker Neal and Ben Waterman (l-r), Monoflo International (Booth S-7663), show off their next-generation bulk containers with box-style carcass joint for improved impact resistance.
THE CANDY BAR LOUNGE Upper South Hall | Booth S-7202
Home Sweet Home for Confectionery Industry Professionals Expand your network and learn from peers while relaxing in your industry’s lounge, featuring tables and comfortable seating. Confectionery Industry Reception Tuesday, September 26 3:30 pm – 5:00 pm Located in the Confectionery Pavilion, Upper South Hall.
Sponsored by:
Central Hall, Booth C-1444
Hosted by:
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FAST. RUGGED. RELIABLE. ACCURATE.
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September 25, 2017 See Us in Booth #S-6309!
The Modsortâ&#x201E;¢ station is a low-noise, low-voltage, modular transfer and diverter station by Regal Beloit (Booth S-8022).
CHECKWEIGHERS CASEPACKERS COMBINATION WEIGHERS
DEPOSITORS DIGITAL SCALES MECHANICAL SCALES
YamatoAmericas.com (262) 236-0000 Rinco Ultrasonics (Booth S-6049) offers ultrasonic solutions guaranteeing a clean cut with no deformation of the product.
For seamless integration of the packaging process, the horizontal flow-wrapping module interacts with downstream components to place the products in the infeed chain of the Flowmodul at Schubert North America (Booth S-7665).
Tuthill Vacuum & Blower Systems (Booth S-5865) brings optimized performance and simple maintenance with its KVA rotary vane vacuum pump.
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Trent Dunkel and Mark Reznikov (l-r) from Delkor Systems (Booth C-4340) set up the CMY Delkor MSP Series. The robotic load cell is packaging string cheese pouches for Saputo. K
Ralph Brown and Rat Rocchi (l-r) from Fres-co Systems USA (Booth C-5038) look over their companyâ&#x20AC;&#x2122;s TORR 145 Barrel pouch filler. Fres-co manufactures high-performance flexible packaging systems.
Dylan Broxterman from Benchmark Automation, a ProMach product brand (Booth C-3014), checks out the Benchmark Inflight FT loader. The non-contact feeder is ideal for high-speed continuous-motion feeding of products that cannot be backlogged or are sticky or fragile.
Find your solution at PackExpo Booth N-511 800-466-5383 or 203-488-4477
WestRock (Booth C-2023) staffers Amer Aganovic and Robert Hartley (l-r) discuss the CP 410 Cluster-Pak multipack machine. It handles any type of rigid primary packaging and a range of multipack styles.
Sensing Solutions since 1959
MAD-201708-PackExpo Qtr Ad.indd 1
www.madisonco.com 8/25/17 9:08 AM
Typical Packaging Equipment Setup A Complete Weighing & Bagging System
Ohlson Packaging offers Complete Turnkey Solutions for Weighing, Counting and Filling Dry FooDs • Bakery Items • Snack Foods • Candy • Cereal • Pasta • Spices • Coffee and Tea • Pet Foods Fresh anD Frozen FooDs • Fruits and Vegetables • Salads • Cheese • Meats, Poultry, Seafood • Nuggets, Patties, Fillets
Floor Hopper, Bucket Elevator, Platform, Multihead Weigher, Vertical Form Fill Seal, Takeaway Conveyor
Many Filling Options: Pillow Bags, Premade Pouches, Bottles, Boxes, Cups and Tray Filling. Speeds from 10 to 300 Containers per/min.
10-24 Heads, Accuracy to 1/10 of a gram with many options available
Rotary Bagger for Pre-made Pouches
For more information on our extensive line of weighers, counters and fillers, please contact us: Tel: 508-977-0004 | Fax: 508-977-0007 | sales@ohlsonpack.com
ohlsonpackaging.com
non-FooD Items • Automotive products • Electrical Components • Fasteners, Nails and Screws • Wooden and plastic parts
BOOTH C-1717
Bulk Weigher and Counting Systems
innovation
From processing to packaging, we’ll show you the way Products with unique needs require carefully-engineered solutions, not a limited menu of options. That’s why MG America brings unrivaled expertise in processing and packaging machinery to help custom-craft a solution that is perfect for your individual product needs. Put your vision in our hands...and start seeing things in a whole new way.
Capsule Filling
Tabletting
Secondary Packaging
Pharma EXPO Booth #N-227
Vision Inspection
Capsule Check Weighing
Liquid & Powder Filling
Primary Packaging
Complete Line Integration Fairfield, New Jersey 973-808-8185 • 866-962-3090 mgamerica.com