ACS310 Presentation

Name, product presentation, date

ABB standard drives, ACS310 Dedicated drive for pump and fan applications Š ABB Group October 18, 2012 | Slide 1

ABB standard drives, ACS310 Dedicated drive for P&F applications

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Introduction



ACS310 Product features 

Hardware



Drive features

© ABB Group Easiness of use & Delivery  October 18,Summary 2012 | Slide 2 

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Introduction



ACS310 Product features



Hardware



Drive features



Easiness of use, delivery & options



Summary



ABB standard drives 

ACS310 drive modules 

Extension to the ABB standard drives



Dedicated drive for squared torque applications, such as centrifugal pumps and fans 

Optimizes and completes our offering in squared torque applications

© ABB Group  Optimal drive module concept October 18, 2012 | Slide 3

ABB Standard drives portfolio

Functionality

Single drives

Drive modules

ACS310 - 0,37-22 kW - 3ph: 230V, 3-ph: 380-480V - IP20

Š ABB Group October 18, 2012 | Slide 4

ACS550 - 0.75-355 kW - 3ph: 208-240V, 3-ph: 380-480V -IP21 and IP54

Flexibility

ABB standard drives, ACS310 Dedicated drive for P&F applications 

ABB standard drives 

ACS310 drive modules 

More focus on applications and industry segments

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Industrial pump solutions 

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Applications such as booster pumps, submersible pumps, irrigation pumps, circulating pumps/boilers… 

Water, cooling liquid, process liquid

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Sewage, storm water/flood protection

Special applications such as smaller sprinkler systems, farming applications and snow machine applications

Industrial fan solutions 

Process cooling and ventilation



Smoke extractor

Industrial compressor solutions

© ABB Group October 18, 2012 | Slide 5

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Refrigerated systems

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Precise PID process control 

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Maximizing production output, stability and accuracy thus giving always the best system performance

Pump protection functions like pipe cleaning and pipe fill functions 

Operating system supervision, reduce maintenance costs and improve operating systems’ lifetime

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Simplified system control

Multi pump control (PFC and SPFC) 

Easiness in control, saves additional system costs no need for external control logics, reduces motor stress/increased duration, increases system lifetime, decreased downtimes thus improving productivity

© ABB Group October 18, 2012 | Slide 6

ABB standard drives, ACS310 Dedicated drive for P&F applications

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Energy efficiency counters 

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Energy optimizer 

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Illustrates saved energy and reduced CO2 emissions as well as showing direct impact on energy bills, helping to control operational costs

Boosts systems’ total energy efficiency compared to DOL based systems

Load analyzer 

Statistical tool to analyze the drive behaviour (drive + motor dimensioning) and further analyze the process energy efficiency and operation

© ABB Group October 18, 2012 | Slide 7

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Optimum and fast cabinet installation 



Unified height and depth, several mounting methods like side-by-side mounting and DIN rail mounting and one of the market’s highest power density ratio!

Full output current at 50°C ambient temperature 

Optimized drive dimensioning for wide temperature range and simple drive selection

© ABB Group October 18, 2012 | Slide 8

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Easiness in use 

Embedded Modbus fieldbus interface 

ACS310’s has embedded Modbus with integrated and compact design that reduces additional system costs and increases reliability

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Software controlled phase inversion for changing the order of the motor rotation thus simplifying and saving time while commissioning drive and motor

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Short form user’s manual concept

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Intuitive user interface, clever start-up assistants and maintenance assistants 

Makes system commissioning easy and help adjusting preventive maintenance by running hours detection

 Short and long parameter menus for easy handling of drive © ABB Group parameters October 18, 2012 | Slide 9

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Introduction



ACS310 Product features



Hardware



Drive features



Easiness of use, delivery & options



Summary







Voltage range 

3-phase, 200 to 240 V ±10%

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3-phase, 380 to 480 V ±10%

Power range 

3-ph 230V: 0.37 kW (0.5 HP) to 11 kW (15 HP)

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3-ph 400V: 0.37 kW (0.5 HP) to 22 kW (30 HP)

Enclosure class 

IP20 (UL Open)

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NEMA 1 kit as an option

© ABB Group October 18, 2012 | Slide 10 

EMC compliance 

C3 (2nd environment) inbuilt as standard

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C2 and C1 (1st environment) with external optional filters

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Optimum installation layout and efficient cabinet space usage     

© ABB Group October 18, 2012 | Slide 11

Unified height and depth Sideways mounting Side by side mounting Screw or DIN rail mounting Light weight unit

ABB standard drives, ACS310 Dedicated drive for P&F applications 3-ph 200V R0

R1

R2

R3

R4

0.37 to

0.75 to

2.2 to

5.5 kW

7.5 to

0.55 kW

1.5 kW

4 kW

11 kW

3-ph 400V R0

R1

R3

R4

0.37 to

0.75 to

5.5 to

15 to

0.55 kW

4 kW

11 kW

22 kW

Š ABB Group October 18, 2012 | Slide 12

ABB standard drives, ACS310 Dedicated drive for P&F applications

Š ABB Group October 18, 2012 | Slide 13

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Inputs and outputs 

Digital inputs / outputs 

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Pulse train input 

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2 AI (bipolar) / 1 AO

Relay outputs 

© ABB Group October 18, 2012 | Slide 14

DI5

Analog inputs / outputs 

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5 DI / 1 DO (transistor / frequency output)

1 RO as standard + 3 RO as option (MREL-01, relay output extension module)

ABB standard drives, ACS310 Dedicated drive for P&F applications 

© ABB Group October 18, 2012 | Slide 15

ACS310 has embedded fieldbus connection 

RS-485 serial communication interface inbuilt as standard

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Embedded and inbuilt Modbus RTU available through through (multidrop RS-485) screw terminals

ABB standard drives, ACS310 Dedicated drive for P&F applications

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SREA-01, remote monitoring tool option Main Features 

Remote monitoring and access using a web browser (process data, drive parameters)

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Collecting monitoring data and sending log files by E-mail

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E-mail and SMS alarms, event

Connectivity 

Local network (Ethernet) or Internet (with external GSM, GPRS or Analog modem)

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EIA-232 (Panel port) for single drive

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EIA-485 (embedded field bus connection) for multiple drives up to 10

Modbus TCP/IP gateway

© ABB Group Monitor and control access from PLC or HMI to drive over Ethernet October 18, 2012 | Slide 16 

ABB standard drives, ACS310 Dedicated drive for P&F applications Email server

Email

Database Email SMS

SMS server

Email SMS

GSM / GPRS

Š ABB Group October 18, 2012 | Slide 17

ABB standard drives, ACS310 Dedicated drive for P&F applications ILD = Continuous output current at max 50 °C ambient temperature,10% overloadability for one minute every ten minutes I2N = Maximum continuous output current at 40 °C ambient temperature, no overloadability, derating up to 50 °C 1% for every additional 1°C

© ABB Group October 18, 2012 | Slide 18

ABB standard drives, ACS310 Dedicated drive for P&F applications

Š ABB Group October 18, 2012 | Slide 19

ABB standard drives, ACS310 Dedicated drive for P&F applications Why ILD???! 

Ambient temperature affects negatively on drive’s output current 

Higher ambient temperature means less output current  ILD

means: no need to derate, calculate or guess right drive ratings at 50 °C 



Simplifies drive selection

Meets low cost motor current ratings 

Low cost motors have normally higher current ratings compared to high efficiency motors  ILD

means: no need to select higher rated drive

 Simplifies drive selection © ABB Group October 18, 2012 | Slide 20

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Introduction



ACS310 Product features



Hardware



Drive features



Easiness of use, delivery & options



Summary



Energy efficiency counters 



ABB standard drives now have built-in energy efficiency counters that work out energy savings of the application in kWh and MWh; the cost of the energy saved in a local currency; and the carbon dioxide (CO2) emissions equivalent of the energy saved

Load Analyzer 

New statistical tool to analyze and interpret drive behavior that and to analyze process energy efficiency and operation

Example of Load analyzer tool Amplitude (AL) logger 30 25 20 Logged signal [%] 15 10 5 0

© ABB Group October 18, 2012 | Slide 21

0-10

10-20 20-30 30-40 40-50 50-60 60-70 70-80 80-90 Amplitude logger distribution [%]

90-

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Energy Optimizer 

Motor control method to improve energy efficiency and system operation

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On partial, centrifugal loads motor does not need strong magnetic field to produce torque 

Magnetic field can be reduced

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Reduced magnetic field reduces electrical losses on the motor

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Lower motor losses, lower power intake

Energy optimizer Less power in

© ABB Group October 18, 2012 | Slide 22

Less losses

Effects on the power intake

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Integrated protection and control with preprogrammed features 

© ABB Group October 18, 2012 | Slide 23

Dedicated features for pump and fan installations 

Supervision of inlet/outlet pressure

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Pump cleaning function

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Pipe fill function

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Detection of under/overload

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Improves process control and system reliability

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Integrates system protection

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Smoother processes: improved and optimized system. Longer life for pump and fan system, reduced maintenance costs

ABB standard drives, ACS310 Dedicated drive for P&F applications

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Two powerful, independent and built-in PID controllers for regulating pressure, flow or other quantities on the basis of actual need

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PFC: One drive controls several pumps or fans in parallel and eliminates the need for an external programmable logic controller

 SPFC: Reduces unwanted pressure peaks in pumps and © ABB Group pipelines when an auxiliary motor is started October 18, 2012 | Slide 24

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Introduction



ACS310 Product features



Hardware



Drive features



Easiness of use, delivery & options





Short and long parameter menus 

Short parameter view (Set Par 1611 = 2) 



Long parameter view (Set Par 1611 = 3)

Summary

 

All drive parameters shown

Software controlled phase inversion (Par 9914) 



As default only most needed drive parameters shown

Fast and easy way to change the phase order of the motor rotation

Short form User’s manual 

Optimal for OEM customers

© ABB Group October 18, 2012 | Slide 25

ABB standard drives, ACS310 Dedicated drive for P&F applications 

ACS310 delivery includes 1) ACS310

drive

2) Clamping 3) Panel

plates and screws

cover

4) Mounting

template integrated into

package 5) Short

user’s manual in local language

© ABB Group October 18, 2012 | Slide 26

ABB standard drives, ACS310 Dedicated drive for P&F applications

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Assistant and basic control panels 

ACS310 is compatible with ACS-CP-C Basic Control Panel Rev M or later

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ACS310 is compatible with ACS-CP-A Assistant Control Panel Rev E or later (new panel series manufactured since 2007 with serial number XYYWWRXXXX, where year YY = 07 or greater and revision R = E, F, G, …)

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ACS310 is compatible with ACS-CP-D Assistant Control Panel Rev P or later

© ABB Group  kits (ACS-CP-EXT and OPMP-01 kits) October 18,Panel 2012mounting | Slide 27

ABB standard drives, ACS310 Dedicated drive for P&F applications 

PC tool 

DriveWindow Light 2 - Commissioning and start-up tool 



ACS310-E compatible with version 2.8 or later

Others 

MREL-01 - Relay output extension module

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SREA-01 - Ethernet adapter module

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MFDT-01 - FlashDrop tool 

ACS310 compatible DrivePM 1.2 available in ABB library

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Enclosure kit - Nema 1

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Complete ACS310 User’s manual

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Optional external EMC filters

 Optional external input/output chokes © ABB Group October 18, 2012 | Slide 28

ABB standard drives, ACS310 Dedicated drive for P&F applications 

Dedicated drive for pump and fan applications 

© ABB Group October 18, 2012 | Slide 29

Powerful set of P&F specific features including 

PID -features

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Multipump control

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Pump protection functions

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Designed to be fast drive in terms of installation, parameter setting and commissioning

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Boosted energy efficiency due to energy optimized control method

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Energy efficiency counters

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Wide temperature range up to 50 °C ambient

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Embedded Modbus (RS-485) as standard

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Software controlled cooling fan and phase inversion