ACS310 Presentation RevA

Page 1

Name, department/event, date

ABB standard drives, ACS310 Drives for pump and fan applications Š ABB Group February 22, 2013 | Slide 1


Value proposition ABB standard drives, ACS310

Drives save energy compared to other pump and fan flow control methods such as throttling

ACS310 drives are equipped with dedicated pump and fan features:

Improved process control and system reliability

Maintenance cost savings as a result of smooth running processes

Time and engineering cost savings with built-in features

Space savings in cabinet installations as a result of flexible installation methods and drive’s high power to size ratio

© ABB Group  Time savings during set up and commissioning with configuration tools and February 22, 2013 | commissioning assistants Slide 2


Functionality

ABB standard drives

ACS310 0.37 to 22 kW 3-phase: 230 V, 3-phase: 380 to 480 V IP20

Š ABB Group February 22, 2013 | Slide 3

ACS550 0.75 to 355 kW 3-phase: 208 to 240V 3-phase: 380 to 480V IP21 and IP54

Flexibility


Typical applications ABB standard drives, ACS310

ABB standard drives, ACS310, are designed for centrifugal pump and fan applications

Typical centrifugal pump applications: 

Booster pumps, irrigation pumps, circulating pumps, centrifugal pumps

Typical centrifugal fan applications: 

Process cooling and ventilation, centrifugal fans

 Typical centrifugal compressor applications: © ABB Group Refrigerated compressors February 22, 2013 | Slide 4


Connections ABB standard drives, ACS310 Removable clip for labeling Panel connector Connection for optional relay output extension module FlashDrop tool connection EMC filter grounding screw (EMC) Varistor grounding screw (VAR) Mains connection Š ABB Group February 22, 2013 | Slide 5

Fieldbus connection Modbus EIA-485 Analog I/O Relay output Digital output Digital inputs Motor connection


ABB standard drives, ACS310 Key features Š ABB Group February 22, 2013 | Slide 6


Key features ABB standard drives, ACS310

Drives save energy in pump and fan applications

Quick and easy drive installation and commissioning

Built-in PID controllers for optimized process control

Built-in pump and fan control (PFC), and soft pump and fan control (SPFC)

Built-in pump and fan supervision functionality

Built-in pipe fill and pump cleaning functionality

 Drives can operate with full output current up to 50 °C ambient temperature © ABB Group  Embedded Modbus fieldbus connection as standard February 22, 2013 |  Remote monitoring option for drive/application diagnostics Slide 7


Boosting energy efficiency in pump and fan applications

© ABB Group February 22, 2013 | Slide 8

Variable speed drives (VSD) save energy compared to other flow control methods such as throttling

ABB standard drives have built-in energy efficiency counters that work out energy savings of the application in kWh and MWh; the cost of the energy saved in a local currency; and the carbon dioxide (CO2) emissions equivalent of the energy saved

Built-in statistical tool Load Analyzer saves process data, such as current and torque values, which can be used to analyze energy efficiency of the process

Energy optimizer feature for motor control improves energy efficiency and system operation by up to 10 %


Flexible installation

Advantage: Drives are flexible to install and their compact and uniform dimensions facilitates cabinet installations

© ABB Group February 22, 2013 | Slide 9

Feature: The compact drives share the same height and depth in all frame sizes. They can be installed sideways or sideby-side, and mounted with screws or on a DIN rail

Benefit: Space savings in cabinets


Configuration tools Panel assistants

Advantage: Fast and easy drive set-up

© ABB Group February 22, 2013 | Slide 10

Feature: The drive’s assistant control panel is equipped with an assistant function, that guides through the setup of the basic parameters for motor set-up, PID control etc.

Benefit: Time savings during drive commissioning


Configuration tools FlashDrop tool

Advantage: Easy to use tool for high volume machine builders and distributors for pre-configuring drives

© ABB Group February 22, 2013 | Slide 11

Feature: FlashDrop is a powerful palm sized drive configuration tool that copies a pre-defined drive parameter set into a drive in 2 sec without a power connection to the drive!

Benefit: Considerable time savings with volumes of drives


Configuration tools DriveWindow Light

Advantage: Easy and flexible parameter setting and file management at the office or at the site

© ABB Group February 22, 2013 | Slide 12

Feature: DriveWindow Light is a PC tool for drive startup and maintenance. It can be used in an offline mode, which enables parameter setting at the office even before going to the actual site

Benefit: Flexible use of the PC tool results in time savings


Energy efficiency tools PumpSave and FanSave

Advantage: Easy-to-use PC tools for estimating energy usage and potential energy savings

© ABB Group February 22, 2013 | Slide 13

Feature: PumpSave and FanSave calculation tools running in Microsoft Excel estimate potential energy savings when running variable speed drives instead of other pump control methods such as throttling

Benefit: Estimating energy cost savings and time for return on investment with ABB drives


Built-in PID controllers

Advantage: Accurate process control on the basis of actual need versus wasted power of less accurate process control

© ABB Group February 22, 2013 | Slide 14

Feature: Two powerful, independent and built-in PID controllers for regulating pressure, flow or other quantities on the basis of the actual need

Benefits: Energy cost savings, quality of the process and goods, reduced maintenance, no need for external PID controller


Built-in PID controllers PID sleep and sleep boost

Advantage: System operates only when needed

© ABB Group February 22, 2013 | Slide 15

Feature: PID sleep is typically used to avoid many start/stop sequences of pumps and fans especially in level control and booster applications. PID sleep boost can be used to extend the PID sleep time

Benefits: Energy savings, less maintenance, increased system life time


Pump and fan control (PFC)

Advantage: Built-in PFC feature can eliminate the need for an external programmable logic controller (PLC)

© ABB Group February 22, 2013 | Slide 16

Feature: With PFC feature one drive is able to control several pumps or fans in parallel

Benefit: Cost saving of a reduced system component, simple system configuration


Soft pump and fan control (SPFC)

Advantage: Reduced mechanical stress in pipes and devices

© ABB Group February 22, 2013 | Slide 17

Feature: SPFC feature softens start-up current while connecting auxiliary motors online. Enables lower pressure peaks in pumps/fans and pipelines

Benefit: Longer life for pump/fan system and reduced maintenance costs


Supervision of inlet/outlet pressure

Advantage: Integrated protection and control with pre-programmed drive feature

© ABB Group February 22, 2013 | Slide 18

Feature: Supervision of inlet/outlet pressure (cavitation protection)

Benefit: Smoother processes and optimized system. Longer life for system components, reduced maintenance costs


Detection of under/overload

Advantage: Integrated protection and control with pre-programmed drive feature

© ABB Group February 22, 2013 | Slide 19

Feature: User specified under/overload curves for detection of system failures such as belt wear and tear

Benefit: Reduced maintenance costs, smoother process and less off-times


Pump cleaning function

Advantage: Prevent ragging up of pump’s impeller

© ABB Group February 22, 2013 | Slide 20

Feature: Drive executes pre-programmed cleaning sequence for pump at start, when required, with supervision limit (i.e. current) or with digital input

Benefit: Reduced maintenance and repair costs


Pipe fill function

Advantage: Reduced overpressure peaks in the system. Especially useful with booster pumps and irrigation applications

© ABB Group February 22, 2013 | Slide 21

Feature: Pipe fill is a preprogrammed control method to start a pump system and fill the pipelines. Pipelines are filled smoothly with water before closed loop control is activated.

Benefit: Improved reliability. Reduced maintenance and repair costs


Output current ratings

Advantage: Drive can be operated in ambient temperatures up to 50 °C without de-rating the output current

© ABB Group February 22, 2013 | Slide 22

Feature: Full output current at 50 °C ambient temperature

Benefit: Optimized drive dimensioning for wide temperature range, simplified drive selection


Serial communication Modbus RTU EIA-485

Advantage: Built-in serial communication interface as standard for system control and monitoring

© ABB Group February 22, 2013 | Slide 23

Feature: Drives have an internal Modbus EIA-485 connection. Built-in Modbus RTU available through (multidrop EIA-485) screw terminals

Benefit: No need for external serial communication adapters


Remote monitoring

Advantage: Easy remote diagnostics of the application

© ABB Group February 22, 2013 | Slide 24

Feature: Optional SREA-01 module enables remote monitoring and access to the drive’s parameters and process via web browser. It also enables sending log files, alarms and events by E-mail and SMS

Benefit: Timely maintenance


ABB standard drives, ACS310 Value proposition Š ABB Group February 22, 2013 | Slide 25


Value proposition Why choose ABB?

Customers are supported by one of the most extensive global drive sales and service networks with presence in over 100 countries

High degree of engineering expertise from ABB helps customers boost productivity and energy saving potential

Wide range of products and services from a single supplier

Fast and reliable deliveries from central stocks in Europe, Asia and North-America Group 

© ABB  World-class quality systems with certificates and authority February 22, 2013 | approvals Slide 26


1322 partners in 70 countries Global authorizations in 51 countries AE, AL, AR, AT, AU, BE, BR, CL, EE, FI, FR, IN, ID, IT, KO, LR, LT, MX, NO, PE, PL, RO, RU, SA, SL,SE, SK, VE

Registered partners also in BD,BH, CA, CH, CR, EC, GB, HN, HU, IE, KW, LB, MA, MD, MN, NL, NZ, OM PA, PH, QA, SG, SI, SY, TM, TT, TW, US, UY, ZA

AT, AU, BG, BR, BY, CL, CZ, DE, DK, EG, FI, FR, GN, ID, IN, IQ, IS, IT, JO, KO MA, MX, MY, NO, PL, RO, RU, SA, SE, TH, TR, UA, VN

© ABB Group February 22, 2013 | Slide 27

AE, CL, CO, CN, DE, ES, GT, HR, IN, KE, RO, RS, RU, TR, VE

AT, CL System Integration (program in piloting) EG, ES, PT, SE

See all partners in www.abb.com/drivespartners


Extensive services throughout the value chain

ABB drive services span the entire value chain, from the first enquiry to disposal and recycling of a drive

Throughout the value chain, ABB provides: 

Training

Technical support

© ABB Group  Customized contracts February 22, 2013 | Slide 28


Summary ABB standard drives, ACS310

The drives boost energy efficiency and ensure smooth running processes in a wide range of pump and fan applications by optimizing process control

The drives save time and cost during installation, commissioning and maintenance with flexible installation methods and easy to use drive tools

Customers are supported by one of the most extensive global drive sales and service networks

 ABB drive services span the entire value chain, from the first © ABB Group February 22,enquiry 2013to|disposal and recycling of a drive. Slide 29



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