Toro 580D Engine Parts Manual for 3.33 Liter with Inline Injection Pump

Page 1

580–D Groundsmaster Engine Parts Manual For 3.33 Liter Engines with In-Line Injection Pump

Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired.

Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.

For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.

 The TORO Company — 2002 All Rights Reserved


Gasket Sets Description Part No. Upper Engine Gasket and Seal Set..........99-9898 Lower Engine Gasket and Seal Set .........99-9899 Lower Engine Gasket and Seal Set includes: 60-9640 Rear Crankshaft Seal with Sleeve 60-9642 Front Crankshaft Seal with Sleeve

Complete Injector........... 99-2700 (Incl. Ref. #1-8 )

Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation AR . . . . . . . . . . . . . . . . . ASM . . . . . . . . . . . . . . . . CARR . . . . . . . . . . . . . . DEG . . . . . . . . . . . . . . . . FH . . . . . . . . . . . . . . . . . GA . . . . . . . . . . . . . . . . . HF . . . . . . . . . . . . . . . . . HH . . . . . . . . . . . . . . . . . HHF . . . . . . . . . . . . . . . . HLH . . . . . . . . . . . . . . . . HJ . . . . . . . . . . . . . . . . . . HOC . . . . . . . . . . . . . . . . HS . . . . . . . . . . . . . . . . . HSBH . . . . . . . . . . . . . . HSFH . . . . . . . . . . . . . . . HSH . . . . . . . . . . . . . . . . HWH . . . . . . . . . . . . . . . HWHTF . . . . . . . . . . . . .

Meaning as required assembly carriage degrees flat head gauge hex flange hex head hex head flange hex lag head hex jam height-of-cut hex socket hex socket button head hex socket flat head hex socket head hex washer head hex washer head thread forming

Abbreviation INC . . . . . . . . . . . . . . . . . LH . . . . . . . . . . . . . . . . . NI . . . . . . . . . . . . . . . . . . PPH . . . . . . . . . . . . . . . . PTH . . . . . . . . . . . . . . . . PTO . . . . . . . . . . . . . . . . RH . . . . . . . . . . . . . . . . . SFH . . . . . . . . . . . . . . . . SHH . . . . . . . . . . . . . . . . SQH . . . . . . . . . . . . . . . . SHWH . . . . . . . . . . . . . . SPH . . . . . . . . . . . . . . . . SRH . . . . . . . . . . . . . . . . STD . . . . . . . . . . . . . . . . TAP . . . . . . . . . . . . . . . . TTH . . . . . . . . . . . . . . . . WH . . . . . . . . . . . . . . . . .

Meaning incorporated left hand nylon insert Phillips pan head Phillips truss head power take off right hand slotted fillister head slotted hex head square head slotted hex washer head slotted pan head slotted round head standard self tapping Torx truss head wing head

3


3326–792

5

2

6 7

4

3

59

8

9

1

10

11

12

48

21

47

24 31

46

32

45

27

44 43

29

24

28

25

40 39 38

21

20

13 14

58 15 16 10 18 19 17

33 26 30

34 57 35

41

21

11

29

42

23

22 21

50 51

36

49

56 55 54

52

33

T–2853–3

Engine Installation Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part No.

95–6499 99–8879 95–6481–03 98–0655 323–7 3253–21 353–992 69–2050–03 354–42 2412–42 69–5640 99–4969 20–4840 32152–2 323–6 69–9220–03 3256–23 3253–4 3217–6 325–6 3253–7 3213–2 33115–030 3253–6 33115–025 321–6

Qty.

1 1 1 2 8 8 4 1 2 12 3 1 2 4 4 2 4 4 4 8 12 4 12 20 8 2

Description

Engine ASM Coupler ASM Plate–Adapter, Pump Hose ASM Screw–HH Washer–Lock Flange–Split Pump–Gear, Double Flange–Split, Half Clamp–Hose Hose–Suction Tube–Suction Clamp–Muffler Nut–Lock Screw–HH Bracket–Tube, Suction Washer–Flat Washer–Lock Nut–Hex Screw–HH Washer–Lock Screw–HH Screw–HH Washer–Lock Screw–HH Screw–HH

Ref. No.

Part No.

Qty.

27 28 29 30

95–6465–03 323–10 32149–2 69–8490–03

1 8 10 1

31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51

3253–3 33113–016 32128–21 95–6489–03 321–4 33116–050 95–6470–03 32128–23 98–3023 95–6486 98–0830 98–3024 323–38 325–9 33116–030 95–6467–03 95–6465–03 282–28 77–2990 69–0090

2 2 8 1 2 3 1 4 4 8 4 4 4 4 3 1 1 1 1 1

Description

LH Rear Mount ASM Screw–HH Nut–Lock Bracket–Cable, Throttle Washer–Lock Screw–HH Nut–HFH Bracket–Throttle Screw–HH Screw–HH LH Mount ASM Nut–HHF Washer Spacer–Mount Retainer–Mount Mount–Engine Screw–HH Screw–HH Screw–HH RH Mount ASM Rear Mount ASM Clevis–Adjustable Cable–Throttle Pin–Throttle


3326–792

5 3

2

6 7

4

59

8

9

10

1

11

12

48

21

47

24 31

46

32

45 44 43

27

29

24

28

25

33 26

40 39 38

21

36

21

13 14

15 16 10 18 19 17

30

34 57 35

41

11

20

58

29

42

23

22 21

50 51

49

56 55 54

52

33

T–2853–3

Engine Installation Assembly (Continued) Ref. No.

Part No.

52 3272–1 54 93–3526 55 67–4510 56 51–5070 57 58 59 *

52

69–1750 99–4968 340–135 71–4280

Qty.

Description

1 Pin–Cotter 1 Switch–High Temp Light 1 Sending Unit Temp 1 Switch–High Temp, Shut Down 1 Fuel Filter ASM 1 Tube–Suction 2 O–ring 1 Switch–Oil Pressure

Ref. No.

Part No.

Qty.

Description


3354-824 Rev A

16

Turbocharger Ref 1

Part No.

99-2124

Qty. Description 1 Turbocharger ASM

101 102 103 104

2 1 1 1

Rivet Plate Cover-Compressor Cartridge ASM

105 106 107

1 Ring-Retaining 1 Coupling ASM 1 Housing-Turbine

108

1 O-Ring


2

3

4

5

6

3326–792

7

8 9 10

15 14 13

11 12

T–2949

Cylinder Head Assembly Ref. No.

2 3 4 5 6 7 8 9 10 11 12 13 14 15 *

*

Part No.

99–1812 99–1813 99–1806 99–1801 99–1802 99–1803 99–1811 99–1808 99–1809 99–9897 99–1804 99–1805 99-1800 99–1800

Qty.

1 1 17 12 7 8 4 1 1 1 4 4 1 1 1

Description

Ref. No.

Part No.

Qty.

Description

Plug–Drain Gasket Bolt–Head, Cylinder Cap–Sealing, Cap–Sealing, Guide–Valve Bolt w/Washer Eye–Lifting, Rear Gasket–Head, Rear Head Gasket Seat–Valve, Inlet Seat–Valve, Exhaust Head–Cylinder Plug Cylinder Head ASM (Incl. Ref. #2–3, 5–7 & 12–14)

Not Illustrated 53


3326–792

6 2

7

8

9

1

5 4 3 10

2

1

11

18

12 13 14 15

16 17

T–2950

Valve Mechanism Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 *

Part No.

99–1822 93–3401 51–5210 99–1824 99–1820 99–1825 51–5280 60–7420 99–1816 99–1817 51–5320 99–1815 99–1814 99–1823 99–1818

* 99–1819 * 99–1821

* 54

Not Illustrated

Qty.

2 8 8 8 8 4 3 1 2 4 8 16 8 8 8 4 4 4 1

Description

Ring–Snap Bushing–Rocker Rocker Screw–Rocker Nut–Jam Bolt–Bracket, Rocker Spring–Rocker Shaft–Rocker Plug–Shaft, Rocker Bolt w/Washer Cap Cotter–Valve Retainer–Upper Seal–Stem, Valve Spring–Valve Valve–Exhaust Valve–Inlet Bracket–Shaft, Rocker Rocker & Shaft ASM (Incl. Ref. #1–9) 8 Rocker ASM (Incl. Ref. #2–5) 1 Rocker Shaft ASM (Incl. Ref. #8–9)

Ref. No.

Part No.

Qty.

Description


3326–792

5

4 3 2

6 7

8 9

1

10 11

16 15

12

13 CAMSHAFT GEAR T–2951

Rocker Cover and Camshaft Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 *

*

Part No.

99–1827 99–1828 42–7420 99–1833 99–1834 99–1835 99–1836 99–1832 99–1831 99–1829 51–5470 99–1830 51–5460 99–1826

Qty.

1 5 1 1 1 1 1 1 1 8 8 1 1 2 1 1

Description

Ref. No.

Part No.

Qty.

Description

Gasket–Rocker Bolt w/Washer Pipe Cover–Rocker Cap–Filter, Oil Clip–Hose Hose–Breather Clip Bolt w/Washer Rod–Push Tappet Camshaft Plate–Thrust Bolt w/Washer Key–Woodruff Rocker Cover ASM (Incl. Ref. #3–4)

Not Illustrated 55


3326–792

1

1

2 4 3

18 5

4

A

17

FORWARD

5

16

A

15

6

FORWARD

14

4

5 4 13

6

12 7 11

8

10

9 T–2952

Crankcase Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 *

* 56

Part No.

93–3365 99–1845 51–5600 70–3370 86–6240 56–0100 99–1838 99–1842 99–1840 70–3000 99–1839 99–1843 99–1844 99–1841 99–1837

Not Illustrated

Qty.

2 1 1 10 6 5 1 4 10 6 1 1 2 3 4 1 1 1 1

Description

Pin–Dowel Crankcase Plug–Taper Cap–Sealing Cap–Sealing Plug–Taper Plug–Taper Cap–Bearing Bolt–Cap, Bearing Pin–Spring Cap–Bearing Plug–Cam Pin–Dowel Plug Valve–Check Bushing Shaft–Idler Pin–Dowel Crankcase ASM (Incl. Ref. #1–18)

Ref. No.

Part No.

Qty.

Description


3326–792

5

1

2

3

4

6 7

8 9 11 10 FORWARD

12

15

12

14

13

12

T–2953

Flywheel Housing and Main Metal Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 10 11 12 12 12 13 14 15 *

Part No.

51–5970 51–6390 99–1858 99–1813 99–1812 60–9642 99–1854 42–7290 67–2520 99–1856 99–1857 99–1855 99–1850 99–1851 99–1852 99–1853 99–1846

* 99–1847 * 99–1848 * 99–1849 *

Qty.

2 2 2 1 1 1 1 1 1 10 2 1 3 1 1 2 5 5 1

Description

Nut–Lock Washer–Spring Stud Gasket Plug–Drain Rear Oil Seal with Sleeve Housing–Flywheel Gasket Plug–Drain Bolt w/Washer Bolt w/Washer Gasket–Rear Plate–Thrust Std. Plate– Thrust O.S. 0.15 Plate– Thrust O.S. 0.30 Seal–Side Set–Metal, Main Set–Metal, Main Set Std Main Bearing. (Incl. Ref. #14–15) 1 Set .010" Main Bearing (Incl. Ref. #14–15) 1 Set .020" Main Bearing (Incl. Ref. #14–15) 1 Set .030" Main Bearing (Incl. Ref. #14–15)

Ref. No.

Part No.

99-2859

Qty.

1

Description

Set .040" Main Bearing (Incl. Ref. #14-15

Not Illustrated 57


3326–792

8

7

6 5 4 3 2

9

1

10

11 17

12

16

15

14

13 T–2954

Timing Gear Case and Timing Gear Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 *

* 58

Part No.

99–1864 99–1861 99–1862 99–1859 99–1860 99–1868 99-1870B 99–1869 99–1873 99–1871 99–1872 99–1810 99–1865 99–1863 99–1866 60-9640 99–1870

Not Illustrated

Qty.

13 1 1 1 1 1 1 1 1 1 1 1 5 1 1 5 1 1

Description

Bolt w/Washer Case– Gear, Timing Gasket– Gear Plate–Front Gasket–Plate, Front Gear–Camshaft Gear– Idler Bushing Gear–Pump, Injection Gear–Pump, Oil Plate– Thrust Bolt w/Washer Bolt w/Washer O–Ring Cover–Gear, Case Bolt w/Washer Front Seal with Sleeve Idler Gear ASM (Incl. Ref. #7–8)

Ref. No.

Part No.

Qty.

Description


3326–792

2 3 1 4

5

FORWARD

6 7

8 9

T–2955

Oil Pan and Oil Level Assembly Ref. No.

1 2 3 4 5 6 7 8 9 *

*

Part No.

99–1877 99–1875 99–1811 99–1876 99–1878 99–1810 68–6430 68–6420 99–1874

Qty.

1 1 1 1 1 1 26 1 1 1

Description

Ref. No.

Part No.

Qty.

Description

Bracket–Guide, Gage Gage–Level, Oil Bolt w/Washer Guide–Gage, Oil Level O–Ring Pan–Oil Bolt w/Washer Gasket Plug–Drain Oil Pan ASM (Incl. Ref. #6, 8 & 9)

Not Illustrated 59


3326–792

1 2 3

4 12 5 4 6

11 10

7

8 9 T–2956

Piston and Connecting Rod Assembly Ref. No.

Part No.

1 * 99–1884 2 * 99–1885 3 4 5 5 5 6 7 7 7 7 8 9 10 11

99–1887 99–1880 99–1881 99–1882 99–1891 99–1892 99–1893 99–1894 51–6230 99–1889 99–1890

12 99–1886 * 99–1888 * 99–1883 * 60

Not Illustrated

Qty.

Description

4 Ring–No. 1 4 Ring–Piston O.S. 0.25 (Incl. Ref. #1–3) Ring– 4 No. 2 4 Ring–Piston O.S. 0.50 (Incl. Ref. #1–3) Ring– 4 Oil 8 Ring–Snap 4 Piston–Std. 4 Piston–O.S. 0.25 4 Piston–O.S. 0.50 4 Rod–Connecting 1 Standard Rod Bearing 1 .010" Rod Bearing 1 .020" Rod Bearing 1 .030" Rod Bearing 4 Cap–Rod, Connecting 8 Nut 8 Bolt–Connecting 8 Bushing–Rod, Connecting 4 Pin–Piston Connecting 4 Rod ASM (Incl. Ref. #6–11) Set–Ring, 4 Piston Std (Incl. Ref. #1–3)

Ref. No.

7

Part No.

99-9895

Qty.

1

Description

.040" Rod Bearing


3326–792

6 5

4 3 2 1

7

8

9 10

T–2957

Crankshaft and Flywheel Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 *

Part No.

99–1897 99–1896 99–1898 51–5460 99-1901 51–6300 99–2100

70–2880 51–8610 99–1895 > 99-1901 * 99–1899

*

Qty.

Description

Ref. No.

Part No.

Qty.

Description

1 1 1 2 1 2 1 1 4 4 1

Nut–Crankshaft Pulley–Crankshaft Gear–Crankshaft Key–Woodruff Crankshaft Pin–Dowel Gear–Ring Flywheel Bolt Washer–Spring Crankshaft ASM (Incl. Ref. #1–6) 1 Flywheel ASM (Incl. Ref. #7–8)

Not Illustrated 61


3326–792

5

4 3

6 7

2 1

2

8

9 10 11

38

12

37

13 36

31 35 34

30

33

32

14

A

15 29 28

25 27

26 24

16

23 A

17

19

16 18 CRANKCASE

21

22

FORWARD

20

T–2958

Inlet and Exhaust Manifold Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

62

Part No.

60–7290 99–2125 99–2119 70–4980 51–5060 99–2126 51–7400 99–2120 99–2124 99–2115 99–2117 99–2116 70–3440 99–2121 99–2118 70–3090 99–2123 70–5310 99–2103 99–1811 99–2104 99–1828 99–2101 99–2102 99–2122 99–2109

Qty.

1 2 1 1 2 1 1 1 1 3 1 1 1 1 1 2 1 1 1 4 1 16 1 1 2 8

Description

Bolt Clamp Pipe–Oil Bolt–Eye Gasket Nut Washer–Spring Elbow Turbocharger ASM Stud Clamp Hose–Air Clamp Gasket–Pipe, Drain Pipe–Drain, Oil Clamp–Hose Hose–Oil Elbow Elbow–Inlet, Air Bolt w/Washer Gasket–Heater, Air Bolt w/Washer Manifold Inlet ASM Gasket–Manifold, Inlet Bolt w/Washer Spacer

Ref. No.

Part No.

Qty.

27 28 29 30 31 32

51–7250 99–2110 99–2111 99–2106 60–7120 99–2107

8 8 8 1 8 1

33 34 35 36 37 38

99–2108 99–2105 70–3480 99–2114 99–2112 99–2113

1 1 4 1 4 8

Description

Washer–Spring Washer Bolt w/Washer Pipe–Exhaust Nut Gasket–Exhaust, Manifold Manifold Exhaust ASM Gasket–Exhaust Stud Gasket–Exhaust Stud Nut–Lock


3326–792

1

A

2

3 4 5

8

7

9

A

6 10 11

12 FORWARD

13

14 15

24

25

26

27 28

17

23 21

16

22 19

18

20

T–2959

Oil System Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 *

Part No.

99–2139 99–2136 99–2141 99–1811 99–2138 99–2142 99–2131 99–2140 99–2144 99–2143 93–3417 99–2132 99–2134 99–2133 99–2131 99–2130 99–1830 99–1811 99–2129 51–6390

Qty.

1 1 2 1 16 4 4 2 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 2 1 1

Description

Gasket–Cover, Side Element ASM O–Ring Case ASM Bolt w/Washer Bolt–Cooler, Oil Gasket O–Ring Gasket Union–Filter, Oil Cartridge–Oil Gasket Valve Gasket Valve O–Ring Strainer–Oil Bolt w/Washer Rotor–Outer > 99-1903 Bolt w/Washer Nut–Jam Washer–Spring Case–Pump, Oil > 99-1903 Pin–Dowel Shaft–Pump, Oil > 99-1903 Rotor–Inner > 99-1903

Ref. No.

Part No.

27 28 99–2128 * 99–1903 * 99–2137 * 99–2135 29 71-4280

Qty.

Description

1 Pin 1 O–Ring 1 Oil Pump ASM (Incl. Ref.#19 & 23–27) 1 Case ASM 1 Oil Cooler ASM (Incl. Ref. #2–4 & 6–7) 1 Oil Pressure Sensor

Not Illustrated 63


7

6 5 4 3

2 8

1

25

9

24 23

26

10 11

22

21

20 19 18 12

17 13 16

14

15

T–2960

Cooling System Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 * 64

Part No.

99–2150 99–1813 99–1812 99–2155 99–2154 99–2153 92–2133 51–7210 99–2146 99–2148 99–2147 > 99-9704 99–2150 99–2159 51–5160 99–2160 99–2149 99–2151 92–2133 93–4297 99–2152 99–2158

Not Illustrated

Qty.

1 2 2 1 1 1 2 1 1 1 1 1 1 5 1 4 4 1 1 2 1 2 1 1 1 1

Description

Bolt w/Washer Gasket Plug–Drain Thermostat Gasket–Thermostat Cover–Thermostat Bolt–Flange Gasket Plug–Tapered Cover–Pump, Water Gasket–Pump, Water Gasket–Cover, Pump Case–Pump, Water Bolt w/Washer Belt–Edge, Raw Washer Bolt w/Washer Pulley–Pump, Water Bolt–Flange Bolt–Flange Pipe–Water Clamp–Hose Hose–By–Pass Pipe Case Bolt w/Washer

Ref. No.

Part No.

* 99–2157 * 99–9704 * 99–2156

54

93-3526

55

67-4510

56

51-5070

Qty.

Description

1 Thermostat ASM (Incl. Ref.# 4–7 & 24–25) 1 Water Pump ASM (Incl. Ref. #9–10, 12–13 & 19–21) 1 Thermostat Case ASM (Incl. Ref. #24–25) Temperature warning light sensor Temperature gauge sensor 1 Temperature shutdown sensor


3326–792

4 1

5

2

12 13

Injector 99–2700 6

10 7

8

14

11 9 A 16

22

13

23

15

17

19

20

21 24

40

A

18

25

39

33

38

37

34 35 36

32 26

31

27

30 28

29

T–2961

Fuel Injection Pump Mount Assembly Ref. No.

Part No.

Qty.

1 2 4 *

98–7375 99–2167 99–2169 99–2168

4 1 7 3

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

99–2172 99–2173 99–2174 99–2175 99–2165 99–2166 99–2170 51–7250 60–7120 60–7280 99–2178 99–2176 99–2177 56–0750 56–0760 99–2179 99–2185 99–2184 99–2164 70–6530

3 1 1 1 1 4 4 1 2 1 1 1 1 1 3 3 3 1 1 1 6

Description

Gasket–Nozzle Cap Clip Oil Hose ASM (Incl. Ref. #4 & 5) Hose–Fuel Pipe–Injection No. 1 Pipe–Injection No. 2 Pipe–Injection No. 3 Pipe–Injection No. 4 Support–Nozzle Bolt w/Washer Bracket–Pump Washer–Spring Nut Bolt Fuel Hose ASM Pipe–Return, Fuel Joint–Eye Clamp (B) Clamp (A) Bolt–w/Washer Connector Pipe–Oil Bolt–w/Washer Bolt–w/Washer

Ref. No.

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 *

Part No.

Qty.

Description

99–2163 70–6880 70–6780 70–6680 99–2162 99–2186 99–2183 99–2182 99–1811 99–2171 99–1865 99–2181 99–2180 99–2161

1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1

Governor ASM Injection Body ASM Feed Pump ASM Key–Woodruff Nut–Hex Washer–Spring Cover–Control Color Bolt–w/Washers O–Ring Bolt–w/Washer Flange–Pimp, Injection O–Ring Hose Hose Injection Pump ASM (Incl. Ref. #24–32)

99–1929

1 Fuel Shut off solenoid

65


3326–792

1

2 3 4 5 6 7

8

T–2962

Nozzle Assembly Ref. No.

Part No.

1 99–2779 2 70–4860 2 70–4870 2 70–4880 2 99–2190 2 99–2191 2 99–2192 2 99–2193 2 99–2194 2 99–2195 2 99–2196 2 99–2197 2 99–2198 2 99–2199

66

Qty.

Description

4 Body ASM AR Washer–1.000mm Thick AR Washer–1.050mm Thick AR Washer–1.100mm Thick AR Washer–1.150mm Thick AR Washer–1.200mm Thick AR Washer–1.250mm Thick AR Washer–1.300mm Thick AR Washer–1.350mm Thick AR Washer–1.400mm Thick AR Washer–1.450mm Thick AR Washer–1.500mm Thick AR Washer–1.550mm Thick AR Washer–1.600mm

Ref. No.

Part No.

2 99–2200 2 99–2201 2 99–2202 2 99–2203 2 70–4890 2 70–4900 2 99–2204 2 99–2205 2 99–2206 2 70–4920 2 99–2207 2 99–2217

Qty.

Description

Thick AR Washer–1.650mm Thick AR Washer–1.700mm Thick AR Washer–1.750mm Thick AR Washer–1.800mm Thick AR Washer–1.275mm Thick AR Washer–1.325mm Thick AR Washer–1.375mm Thick AR Washer–1.425mm Thick AR Washer–1.475mm Thick AR Washer–0.950mm Thick AR Washer–0.700mm Thick AR Washer–0.750mm Thick


3326–792

1

2 3 4 5 6 7

8

T–2962

Nozzle Assembly (Continued) Ref. No.

Part No.

2 99–2208 2 99–2209 2 99–2210 2 99–2211 2 99–2212 2 99–2213 2 99–2214 2 99–2215 2 99–2216 3 4 5 6 7 8 *

99–2281 99–2280 99–2218 70–6830 99–2189 70–4840 99–2187

Qty.

Description

AR Washer–0.800mm Thick AR Washer–0.850mm Thick AR Washer–0.900mm Thick AR Washer–0.975mm Thick AR Washer–1.025mm Thick AR Washer–1.075mm Thick AR Washer–1.125mm Thick AR Washer–1.175mm Thick AR Washer–1.225mm Thick 4 Spring–Pressure 4 Pin–Pressure 4 Packing 8 Pin–Straight 4 Nozzle Tip ASM 4 Nut–Retaining 4 Nozzle ASM (Incl. Ref. #1–8)

Ref. No.

Part No.

* 99–2188 99-2700

Qty.

Description

4 Holder ASM (Incl. Ref. #1–6 & 8) 4 Complete Injector (Incl. Ref. #1-8 )

67


3326–792

14 13

17

15

12 11 10

16

9 8

18 20 19 44

7 6 5 4

2

21

22 23 24

3

1 40

27

28 29

26 25

30

39 31 38

43

32

42

37

33

36 41

34

35

T–2963

Injection Pump Assembly Ref. No.

1 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

68

Part No.

70–6840 70–3780 70–3790 70–3800 70–3810 99–2240 99–2241 99–2242 99–2243 99–2244 99–2245 70–3700 70–6940 70–3870 99–2234 99–2224 99–2223 70–3530 99–2222 99–2221 70–6910 99–2220 70–3880 70–3860 99–2239

Qty.

1 AR AR AR AR AR AR AR AR AR AR 1 1 2 1 1 4 4 4 4 4 4 4 2 2 1

Description

Bearing–Roller Shim–0.10mm Thick Shim–0.15mm Thick Shim–0.30mm Thick Shim–0.50mm Thick Shim–1.00mm Thick Shim–1.50mm Thick Shim–0.12mm Thick Shim–0.14mm Thick Shim–0.18mm Thick Shim–0.03mm Thick Ring–Adjust Screw–Hollow Washer–Union Housing–Pump Screw–Guide, Rack Element–Pump Valve–Delivery Gasket–Valve Spring–Valve Stopper–Valve O–Ring Holder–Valve Plate–Set Washer–Union Valve ASM

Ref. No.

18 19 20 20 20 20 20 20 20 20 20 20 20 21 22 23 24 25 26 27 28 29 30 31 32 32

Part No.

99–2233 70–3930 70–3710 70–3720 70–3730 70–3740 70–3750 70–3760 70–3770 99–2228 99–2229 99–2230 99–2231 70–6850 70–3690 70–3900 70–3950 70–6930 70–3910 70–6720 70–6900 99–2238 99–2237 70–3570 70–3970 70–3980

Qty.

1 1 AR AR AR AR AR AR AR AR AR AR AR 1 1 2 2 1 2 3 1 3 3 4 AR AR

Description

Rack–Control Gasket–Plate, Cover Shim–0.10mm Thick Shim–0.12mm Thick Shim–0.14mm Thick Shim–0.16mm Thick Shim–0.18mm Thick Shim–0.50mm Thick Shim–0.30mm Thick Shim–1.00mm Thick Shim–1.50mm Thick Shim–2.00mm Thick Shim–0.03mm Thick Bearing–Roller Ring–Adjusting Packing Screw Screw–Hollow Washer–Nipple Stud O–Ring Washer–Spring Nut–Hex Screw–Clamp, Pinion Shim–0.60mm Thick Shim–0.70mm Thick


3326–792

14 13

17

15

12 11 10

16

9 8

18 20 19 44

7 6 5 4

2

21

22 23 24

3

1 40

27

28 29

26 25

30

39 31 38

43

32

42

37

33

36 41

34

35

T–2963

Injection Pump Assembly (Continued) Ref. No.

32 32 32 32 32 32 32 32 32 32 32 32 32 32 33 34 35 36 37 38 39 40 41 42 43 44

Part No.

70–3990 70–4000 70–4010 70–4020 70–4030 70–4040 70–4050 70–4060 70–4070 70–4080 70–4090 70–4100 70–4110 99–2236 70–3630 70–3670 70–3610 99–2227 99–2226 99–2225 70–3560 70–3680 70–6540 70–3820 99–2232 70–3940

Qty.

Description

AR AR AR AR AR AR AR AR AR AR AR AR AR AR 4 4 4 4 4 4 4 1 4 1 1 1

Shim–0.80mm Thick Shim–0.90mm Thick Shim–1.00mm Thick Shim–1.10mm Thick Shim–1.20mm Thick Shim–1.30mm Thick Shim–1.40mm Thick Shim–0.10mm Thick Shim–0.20mm Thick Shim–0.30mm Thick Shim–0.40mm Thick Shim–0.50mm Thick Shim–0.15mm Thick Shim–0.13mm Thick Tappet Plug–Screw Sheet–Spring, Lower Spring–Plunger Sheet–Spring, Upper Sleeve–Control Pinion–Control Camshaft Bolt–w/Washer Cover–Bearing Gasket–Cover, Bearing Cover–Plate

Ref. No.

Part No.

* 99–2235

Qty.

Description

1 Pump Cover ASM (Incl. Ref.#23–24 &44)

69


3326–792

11

7 6 5 4

12 13 14 15 16 17

18 19 20

10

21 22 23 24 25 26 32

11

3

9

8

2

27 28

1

9

29 30 8 67

66 65

64 58

31

34

59

62 61 60

53 52

51 48

47

36

38

56

54

35

63

57

55

33

46

45

44

43

40 41 42

39

37

49 50

T–2964

Governor Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part No.

70–4480 70–4470 70–4490 70–4510 70–4520 70–4500 70–4460 70–6510 70–4230 70–4580 70–4360 70–4350 70–4400 70–6740 99–2251 70–3890 70–4310 70–4440 70–6540 99–2254 99–2248 70–6690 99–2260 70–6500 70–4330 99–2255

Qty.

1 1 1 1 1 1 1 2 2 1 2 1 1 2 1 2 1 1 2 1 1 2 1 1 1 2

Description

Shaft–Governor Lever–Support Cup–Spring Spring Spring Spring Plate–Cap O–Ring Bushing–Lever Cap–Lever Plug–Screw Shaft–Lever Cover–Governor Bolt w/Washer Capsule Washer–Nipple Nut–Lock, Adapter Nut–Cap Bolt w/Washer Plate–Cover Nut–Cap Washer–Plate Nut–Hex O–Ring Bushing Bolt w/Washer

Ref. No.

Qty.

Description

70–4430 70–6560 70–6790 70–6750 70–6920 99–2253 70–6730 70–4530 70–4570 70–6520 99–2249 70–4370 70–4320 70–4540 70–6610

1 1 1 4 1 1 1 1 1 1 1 1 1 1 AR

41 70–6620

AR

41 70–6630

AR

41 70–6640

AR

41 70–6650

AR

42 70–6490 43 70–4200

1 1

Screw–Adjusting Nut w/Hole Packing–Plate, Rubber Bolt w/Washer Seal–Oil Lever–Adjusting Bolt w/Washer Cover–Spring Lever–Stop Bolt w/Washer Lever–Tension Spring–Control Tension Control ASM Slider–Supporting Washer–Plate 0.2mm Thick Washer–Plate 0.3mm Thick Washer–Plate 0.4mm Thick Washer–Plate 0.1mm Thick Washer–Plate 1.0mm Thick Ring–Snap Plate

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Part No.

99–1929 70

1 Fuel Shut off solenoid


11

7 6 5 4

3326–792

12 13 14 15 16 17

18 19 20

10

21 22 23 24 25 26 32

11

3

9

8

2

27 28

1

9

29 30 8 67

66 65

64 58

31

34

59 60

38

53 52

51 48

36

62 61

56

54

35

63

57

55

33

47

46

45

44

43

40 41 42

39

37

49 50

T–2964

Governor Assembly (Continued) Ref. No.

Part No.

44 70–4190 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

70–4180 70–6670 70–4170 99–2258 99–2250 99–2247 99–2259 70–6870 99–2246 70–6710 70–4590 70–4210 70–6810 99–2252 70–6860 70–4380 70–4340 70–6480 99–2257 70–6890 99–2256 70–4410 70–4390

Qty.

Description

1 Sleeve–Governor (Incl. Ref. #42–43) 1 Nut–Round 1 Washer–Spring 1 Flyweight ASM 1 Gasket 1 Nut–Hex 1 Screw–Adjust 1 Gasket 1 Key–Woodruff 1 Housing–Governor 1 Washer–Plate, Copper 1 Plug–Screw 1 Plate 2 Washer–Snap 1 Lever–Swivelling 1 Key–Woodruff 1 Spring–Start 1 Shackle 1 Pin–Split 1 Spring 1 O–Ring 1 Bushing–Bearing 1 Pin–Stop 1 Screw–Adjusting

Ref. No.

Part No.

99–1929

Qty.

Description

1 Fuel Shut off solenoid

71


3326–792

10 11

9

8 13

12

7

14

6 15

5

16 3

4

2

12

17 18

1

9

21

19 20

T–2965

Feed Pump Assembly Ref. No.

* 72

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

70–4780 70–6700 70–4770 99–2263 70–4610 70–4620 70–4630 70–4640 99–2262 70–6940 70–4650 70–4760 70–4730 70–4740 70–6820 70–4750 99–2282 70–4600

1 1 1 1 2 2 2 1 4 1 1 2 1 1 1 1 1 1

19 20 21 *

70–4790 70–4800 99–2261 70–5700

1 1 1 1

Not Illustrated

Description

Plug–Chamber Washer Spring–Piston Piston Valve–Check Spring–Valve Gasket–Plug Support–Valve Washer–Union Screw–Hollow Pump–Priming Block–Sliding Tappet–Pump, Feed Roller–Tappet Ring–Snap Pin–Roller Seal–Oil Housing ASM (Incl. Ref. #17 & 20) Filter–Fuel Screw–Hollow Rod–Push Feed Pump ASM (Incl. Ref. #1–21)

Ref. No.

Part No.

Qty.

Description


3326–792

3 4

2

1

5

6

T–2966

Fuel Filter Assembly Ref. No.

1 2 3 4 5 6 *

*

Part No.

70–3250 51–5390 70–3240 51–5840 70–5720 70–5730 70–5710

Qty.

2 4 1 1 1 1 1

Description

Ref. No.

Part No.

Qty.

Description

Bolt–Connector Packing–Connector Plug–Air Washer–Sealing Bracket Cartridge ASM Fuel Filter ASM (Incl. Ref. #1–6)

Not Illustrated 73


3326–792

2

1

A A

FORWARD

3

9

4

5

6

3

6

7

8

T–2967

Electrical Components Assembly Ref. No.

1 2 3 4 5 6 7 8 9

74

Part No.

99–2265 99–2266 99–1811 67–4660 54–8660 99–1857 99–2268 99–2267 99–2270

Qty.

1 4 2 1 1 2 1 1 1

Description

Plate–Connection Plug–Glow Bolt w/Washer Bolt–Flange Washer Bolt w/Washer Bracket–Alternator Starter ASM Plate–Adjusting

Ref. No.

Part No.

Qty.

Description


3326–792

8 6

9

10 11

7

5 4

1

2

3

12 13 14 15 16

17

T–2968

Alternator Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 *

Part No.

93–3578 99–2271 93–3582 93–3580 93–3583

93–3585 99–2275 99–2274 93–3589 93–3586 99–2269

* 99–2272 * 93–3584 * 99–2273

*

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

Description

Nut Pulley ASM Set–Screw Set–Bolt Front Cover ASM Bearing–Front Plate Rotor Washer Bearing–Rear Set–Nut Rear Cover ASM Rectifier ASM Ring–Retaining Brush Regulator ASM Stator ASM Alternator ASM (Incl. Ref. #1–17) 1 Front Bracket ASM (Incl. Ref. #3 & 5–7) 1 Rotor ASM (Incl. Ref. #8–10) 1 Rear Bracket ASM (Incl. Ref. #11–16)

Ref. No.

Part No.

* 93–3588

Qty.

Description

1 Set–Regulator (Incl. Ref. #14–16)

Not Illustrated 75


3326–792

2

6

1

5

7

3

26

9

4

25

10 23

24

8

11

6

22

20 12

21

13 14

19

15

16

17

27 18

9

T–2969

Overhaul Gasket Kit Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Part No.

51–5060 99–2104 99–1827 99–1809 99–1855 99–1813 51–5390 51–5840 99–2134 99–2102 99–2104 99–2139 99–2141 99–2131 99–2140 99–2142 93–3417 99–2128 99–1817 99–9897 99–1865 99–1862 99–1837 99–2105

25 99–2107

76

Qty.

2 1 1 1 1 2 10 1 1 1 1 1 2 3 1 4 1 1 8 1 2 1 1 1

Description

Gasket Gasket Gasket–Rocker Gasket–Head, Cylinder Gasket–Rear Gasket Washer–Sealing Washer–Sealing Gasket Gasket–Manifold, Inlet Gasket Gasket–Cover, Side O–Ring O–Ring Gasket Gasket Gasket O–Ring Seal–Stem, Valve Gasket–Head, Cylinder O–Ring Gasket–Rear Gasket–Plate, Front Gasket–Manifold, Exhaust 1 Gasket–Exhaust

Ref. No.

Part No.

26 99–2114 27 99–2277

Qty.

Description

1 Gasket–Exhaust 1 Gasket


3326–792

3

5 1

6

4

2 13

6

12 11

7

8

9

10

T–2970

Overhaul Gasket Kit Assembly (Continued) Ref. No.

1 2 3 4 5 6 7 8 9 10 11 12 13

Part No.

99–1865 99–2182 98–7375 68–6430 99–1878 99–1853 51–7210 99–2131 99–2148 99–2147 99–1813 99–2154 93–3599 99-9898 99-9899

Qty.

2 1 4 1 1 2 1 3 1 1 2 1 1 1 1

Description

Ref. No.

Part No.

Qty.

Description

O–Ring O–Ring Gasket–Nozzle Gasket O–Ring Seal–Side Gasket O–Ring Gasket–Water Gasket–Cover, Pump Gasket Gasket–Thermostat Gasket–Liquid Upper Gasket Kit Lower Gasket Kit

77


3326–792

7

8

9 10 11 12

1 15 16 14 1 17

13 14

32

6 5

2

4

3

1 17

1

14 18

19

8

20

21 26

24

23

8

22

25

35

34 36

41 21

40 28

27 39

8 33 34 35 36

36 37

31

30

1

29

35 38

T–2836–1

Fan Drive Assembly Ref. No.

78

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10

3253–21 323–4 32128–25 96–1267–03 98–3008–03 322–3 33114–070 3253–4 98–0831 32120–11

14 4 6 1 1 6 1 7 1 2

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

95–6495–03 105–0585–03 33104–020 5–0838 323–6 95–6480–03 323–7 3296–39 33114–045 98–3013–03 33114–060 99–5915–01 95–6497 66–5310–03 3231–6

1 1 2 6 2 1 6 2 4 1 2 1 1 1 1

Description

Washer–Lock Screw–HH Nut–HHF Pulley–Fan Hub–Fan Screw–HH Screw–HH Washer–Lock Bearing–Fan Ring–Retaining, Internal Bearing Housing ASM Fan Support ASM Screw–HHF Washer–Flat Screw–HH Bracket ASM– Screw–HH Nut–Lock Screw–HH Support–Fan Screw–HH Idler Bracket ASM Spacer Pulley–Idler Bolt–CARR

Ref. No.

Part No.

Qty.

26 27 28 29 30 31

32128–21 95–6477–03 98–9008 98–0809 323–5 98–7321

1 1 1 1 4 1

32 33 34 35 36 37 38 39 40 41 *

70–5710 99–1929 33013–00 3253–3 33093–00 99–1930 33103–016 99–1931 99–1928 33103–050 98–7327

1 1 2 5 3 1 1 1 1 2 1

Description

Nut–HHF Pulley–Drive, Fan V–Belt Fan Screw–HH Clutch–Fan, Modulating Filter–Fuel Solenoid ASM Nut Washer–Lock Washer–Flat Rod–Connecting Screw Rod–Support Bracket–Mounting Screw Run Solenoid ASM (Incl. Ref. #33–41)


3326–792

7 4

5

6

3 10 4 2 1 8 29

5 25

26 5 4

9

5 26

12

13

14

27 28

23

24

22

15 1

21

16

20 19 18 17 1

T–3336

Muffler and Air Cleaner Assembly Ref. No.

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Part No.

2412–110 95–6459 105–0560 3256–24 3253–6 69–9710 105–0578 20–4840 105–0579–03 323–7 322–3 98–0833 3253–4 3256–23 33114–020 95–6462–03 32128–25 98–0800 95–6457 95–6461 95–6458 2412–42 98–7347 3296–39 323–4 69–1940

Qty.

3 2 1 15 10 3 7 1 1 4 2 1 2 4 4 1 2 1 1 1 1 1 2 4 4 1

Description

Clamp–Hose Hose–Inlet, Air Exhaust Tube ASM Washer–Flat Washer–Lock Nut–Lock Muffler–Exhaust Clamp–Muffler Bracket–Muffler Screw–HH Screw–HH Band–Cleaner, Air Washer–Lock Washer–Flat Screw–HH Bracket–Cleaner, Air Nut–HHF Air Cleaner ASM Hose–Outlet, Air Tube–Intake Hose–Outlet, Air Clamp–Hose Clamp–Hose Nut–HHF Bracket–Manifold Indicator–Electrical

Ref. No.

Part No.

28 94–1416 29 99–2277

Qty.

Description

1 Adapter 1 Gasket

79


3326–792

1

2 3 4

ÇÇÇ ÇÇÇ ÇÇÇ ÇÇÇ ÇÇÇ 5

T–2252–1

Air Cleaner Assembly No. 98–0800 Ref. No.

Part No.

1 2 3 98–0801 4 98–0802 5 98–0803

80

Not Serviceable

Qty.

1 1 1 1 1

Description

Plug Body ASM Element ASM Cover ASM Valve

Ref. No.

Part No.

Qty.

Description


3326–792

2

4

5

7

3

2 2

3 1

11

8 10

9 T–0376–1

Fuel/Water Filter Assembly Ref. No.

Part No.

Qty.

1 2 3 4

37–9560 2412–108 353–781 63–8280

1 3 2 1

5 7 8 9 10 11

63–8290 71–2690 63–8310 69–1760 237–154 69–1770

1 1 1 1 1 1

* 69–1750

1

*

Description

Ref. No.

Part No.

Qty.

Description

Hose–Fuel Clamp–Hose Fitting–Elbow, Fuel Head–Filter, Fuel (Incl. Ref. #5) Vent–Air Hose–Fuel Valve–Drain Sensor–Water O–Ring Element–Spin–On (Incl. Ref. #6) Fuel Filter ASM (Incl. Ref. #4, 5 & 8–11)

Not Illustrated 81



Notes: Mitsubishi diesel engine parts phone: 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.