Katalog produktów Fronius 2011 by Paweł Socha

Product catalogue 2010 / 2011 Sales division welding technology

MIG

Manual power sources

Robot power sources

Welding torches

Manual power sources

Robot power sources

Welding torches

MMA

Manual power sources

Plasma

SoftPlasma

Plasma torches

Miscellaneous

International welding accessories

Services

Trainings

System- and application management

TIG

VarioStar 1500 / 2500 / 3100 47

Processes MIG welding Recommended base materials Constructional steels Ferritic / austenitic CrNi steels Duplex steels Aluminium materials

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MIG step controlled

Standard equipment 2-roller drive Wire inching without gas or current UL-/CSA indication Overtemperature protection 2-step mode, 4-step mode

Weight Dimension / h Dimension / b Dimension / l Open-circuit voltage max. welding current Welding current min. Operating voltage Protection class Mains Frequency Mains voltage [+/-10%] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle

Recommended areas of use Maintenance and repair Metal and portal construction, fitterâ&#x20AC;&#x2DC;s shops and smithies Options Gas pre-heating socket 42V / 230V Rubber-mat Polarity reversal Holding device for gas bottels, wide Plastic handle for VST Current rush limiter Thermostat-controlled fan Isolation wire coil, adapter wire coil

Intermittent welding Manual mode Spot welding Wire coil mounting D 200, D 300 Large dimensioned wheels VarioStar 1500 G/F/2R 133.38lbs 2.231ft 1.247ft 2.625ft 34V 140A 30A 15.5-21V IP21 50-60Hz 230V 55A / 100% 70A / 60% 140A / 18%

VarioStar 2500 G/F/2R 163.142lbs 2.231ft 1.247ft 2.625ft 38V 250A 25A 15.3-26.5V IP21 50-60Hz 3 x 230V / 3 x 400V 130A / 100% 160A / 60% 250A / 27%

VarioStar 3100 G/F/2R 202.825lbs 2.231ft 1.247ft 2.625ft 45V 310A 20A 15-29.5V IP21 50-60Hz 3 x 230V / 3 x 400V 140A / 100% 190A / 60% 310A / 30%

TransSteel 3500 / 5000 2031

Flow-control for torch cooling CO2 pre-heater socket Slide mode VR (zu VR) Crane-transport PickUp Hose pack holder PickUp

Up/Down control via welding torch (Synergic) Waterfilter Crane transport and torch mounting VR Heat-protection shield torch

TransSteel 3500 11.811in 62.17lbs 1.631ft 2.451ft 50-60Hz 35A IP23 CE / S 60V 3 x 400V / 460V 14.5-36.4V 250A / 100% 350A / 40% 350A 10A

Recommended base materials Steel Processes MIG/MAG welding Electrode welding

TransSteel 5000 11.811in 71.65lbs 1.631ft 2.451ft 50-60Hz 35A IP23 CE / S 65V 3 x 400V / 460V 14.5-39.5V 360A / 100% 500A / 40% 500A 10A

MIG inverter power sources

Dimension / b Weight Dimension / h Dimension / l Mains Frequency Mains fuse Protection class Test mark Open-circuit voltage Mains voltage [+/-10%] Operating voltage Welding current / Duty cycle [10min/40C] Welding current / Duty cycle max. welding current Welding current min.

Recommended areas of use Industrial plant construction & installation companies Shipbuilding and Offshore Construction of special vehicles Construction machinery Construction of rail vehicles and rolling stock

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Options Gas-test button Wire inching Ground fault detection Automation interface Remote control

Standard equipment Gas- or watercooled Manual- or synergic mode 4-roller drive Memory-function (Synergic) Adjustment-aid (Manual) Liquid level indicator (watercooled) Temperature controlled fan Automatic cooling-unit cut-out Special 4-step mode (Synergic) Wire coil adaptor 2-/4-step mode View-window wire spool Torch Automatic burn-back control Dust filter

TransSynergic 4000 /4000 C / 5000 / 5000 C 50

Processes MIG-welding MIG-brazing TIG-DC (C-version) Manual electrode (MMA) welding (C-version) Arc air gouging (TS 5000 C) Recommended base materials Constructional steels Coated constructional steels Ferritic / austenitic CrNi steels Duplex-steels Nickel-based materials Aluminium materials

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MIG inverter power sources

Standard equipment 2-/4- roller drive Automatic cooling unit cut-out Wire-inching without gas or current Earth leakage monitoring Automatic burn-back control Gas-test button Job-mode (C-Version) Manual welding (C-Version) Synergic-mode

Weight Dimension / h Dimension / b Dimension / l Open-circuit voltage max. welding current Welding current min. Operating voltage Protection class Mains fuse Mains Frequency Mains voltage [+/-10%] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle

UL-/CSA indication Thermostat-controlled fan UpDown-control from torch Overtemperature protection 2-step mode, 4-step mode Spot welding Aluminium welding start-up Digital Display Wire coil adaptor TransSynergic 4000 TransSynergic 4000 MV 77.603lbs 77.603lbs 1.558ft 1.558ft 11.417in 11.417in 2.051ft 2.051ft 70V 80V 400A 400A 3A 3A 14.2-34V 14.2-34V IP23 IP23 35A 63A / 38A 50-60Hz 50-60Hz 3 x 400V 3 x 200-240V / 3 x 380-460V 320A / 100% 280A / 100% 365A / 60% 365A / 60% 400A / 50% 400A / 50%

Recommended areas of use Automotive and allied vendor industries Construction of special vehicles and construction machinery Construction of plant, containers, machinery, structural steel Robot welding Construction of rail vehicles and rolling stock Shipbuilding and Offshore Options Remote control unit User-defined function button Touch-down ignition PullMig-mode Robot interface Hose pack holder Human Keylock switch (C-version) Welding programmes from databank Spatterfree ignition SFI Rate of flow watchdog for torch cooling SynchroPulse JobExplorer / WIN RCU Weld process data Calibration document Special step mode

TransSynergic 5000 78.485lbs 1.558ft 11.417in 2.051ft 70V 500A 3A 14.2-39V IP23 35A 50-60Hz 3 x 400V 360A / 100% 450A / 60% 500A / 40%

TransSynergic 5000 MV

78.485lbs 1.558ft 11.417in 2.051ft 80V 500A 3A 14.2-39V IP23 63A / 35A 50-60Hz 3 x 200-240V / 3 x 380-460V 320A / 100% 450A / 60% 500A / 40%

TPS 2700 51

Standard equipment 4-roller drive Automatic cooling unit cout-out User-defined function button Wire inching without gas or current Earth leakage monitoring Automatic burn-back control Gas-test button Job-mode Synergic-mode

UL-/CSA indication Thermostat controlled fan UpDown-control from torch Overtemperature protection 2-step mode, 4-step mode Manual- / Spot welding Aluminium welding start-up Digital Display Wire coil adaptor TransPuls Synergic 2700 4R/A/Z 60.627lbs 1.575ft 11.417in 2.051ft 50V 270A 3A 14.2-27.5V IP23 16A 50-60Hz 3 x 400V 170A / 100% 210A / 60% 270A / 40%

Options Remote control unit PullMig mode Keylock Switch Welding programmes from databank Spatterfree ignition SFI Rate of flow watchdog for torch cooling SynchroPulse JobExplorer / WIN RCU Special step mode Calibration document

TransPuls Synergic 2700 MV/4R/Z 60.627lbs 1.575ft 11.417in 2.051ft 50V 270A 3A 14.2-27.5V IP23 25A / 15A 50-60Hz 3 x 200-240V / 3 x 380-460V 170A / 100% 210A / 60% 270A / 40%

MIG inverter power sources

Recommended areas of use Automotive and allied vendor industries Maintenance and repair Construction of plant, containers, machinery, structural steel Construction of rail vehicles and rolling stock

Recommended base materials Constructional steels Coated constructional steels Ferritic / austenitic CrNi steels Duplex-steels Nickel-based materials Aluminium materials Special materials

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Processes MIG/MAG-welding MIG/MAG-impulsed arc welding MIG-brazing TIG-DC Manual electrode (MMA) welding

TPS 3200 / 4000 /5000 53

Processes MIG welding MIG pulse arc welding MIG brazing TIG-DC Manual electrode welding Arc-air gouging (TPS 5000) Recommended base materials Constructional steels Coated constructional steels Ferritic / austenitic CrNi steels Duplex steels Nickel-based materials Alumninum materials Special materials Copper materials (TPS 5000) Magnesium materials (TPS 5000)

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MIG inverter power sources

Standard equipment 2-/4 roller drive Automatic cooling unit cut out Wire-inching without gas or current Earth leakage monitoring Automatic burn-back control Gas-test button Job mode Manual welding Synergic mode

UL-/CSA indication Thermostat-controlled fan UpDown control from torch Overtemperature protection 2-step mode, 4-step mode Manual- / spot welding Aluminum welding start-up Digital Display Wire coil adaptor

Recommended areas of use Automotive- and allied vendor industries Construction of special vehicles and construction machinery Maintenance and repair Construction of plant, containers, machinery, structural steels Industry plant & pipeline construction, siteerection firms Construction of rail vehicles and rolling stock Shipbuilding / Offshore Options Remote control PullMIG mode Robot interface Hose pack boom â&#x20AC;&#x17E;Humanâ&#x20AC;&#x153; Keylock switch Welding programmes from database Spatter free ignition SFI Synchro Pulse Job Explorer / WIN RCU Weld process data Special step mode Calibration document

TransPuls TransPuls TransPuls TransPuls TransPuls Synergic 3200 Synergic 3200 Synergic 4000 Synergic 4000 Synergic 5000 MV MV 76.28lbs 76.28lbs 1.558ft 1.558ft 11.417in 11.417in 2.051ft 2.051ft 65V 80V 320A 320A 3A 3A 14.2-30V 14.2-30V IP23 IP23 35A 35A / 35A 50-60Hz 50-60Hz 3 x 400V 3 x 200-240V / 3 x 380-460V 220A / 100% 220A / 100% 260A / 60% 260A / 60% 320A / 40% 320A / 40%

77.603lbs 77.603lbs 1.558ft 1.558ft 11.417in 11.417in 2.051ft 2.051ft 70V 80V 400A 400A 3A 3A 14.2-34V 14.2-34V IP23 IP23 35A 63A / 35A 50-60Hz 50-60Hz 3 x 400V 3 x 200-240V / 3 x 380-460V 320A / 100% 280A / 100% 365A / 60% 365A / 60% 400A / 50% 400A / 50%

78.485lbs 1.558ft 11.417in 2.051ft 70V 500A 3A 14.2-39V IP23 35A 50-60Hz 3 x 400V

360A / 100% 450A / 60% 500A / 40%

TransPuls Synergic 5000 MV

78.485lbs 1.558ft 11.417in 2.051ft 80V 500A 3A 14.2-39V IP23 63A / 35A 50-60Hz 3 x 200-240V / 3 x 380-460V 320A / 100% 450A / 60% 500A / 40%

Human 4000 55

The mounting for the hosepack Human 4000 compensates with its gas pressure cylinder the weight of the torch hose pack. Therefore the torch seems to be nearly weightless, damages of the hose pack can be avoided extensively. Checklist no additional wider carriage necessary load reduction fine adjustable can ba adapted to the torch length integrated torch mounting range of action can be adjusted fourfold adjustable also suitable for Pull-Mig torches protection of hose pack by means of bend protection chain

TPS 2700 CMT / 3200 CMT / 4000 CMT / 5000 CMT

Recommended areas of use Automotive- and allied vendor industries Construction of special vehicles and construction machinery Construction of plant, containers, machinery, structural steel Construction of rail vehicles and rolling stock

Standard equipment 2-/4 roller drive Automatic cooling unit cut out Wire inching without gas and current Earth current leakage Automatic burn-back control Gas test button PullMig mode Job mode Manual mode Synergic mode

UL-/CSA indication Thermostat controlled fan UpDown control from torch Overtemperature protection 2-step,- 4-step mode Manual spot welding Welding start aluminum Digital Display Wire coil adaptor Spatter free ignition SFI

Recommended base materials Constructional steels Coated constructional steels CrNi steels Nickel based materials Aluminum materials Special materials Magnesium materials Copper materials Options Remote control Hose pack holder Human Key lock switch Welding programmes from database SynchroPulse Job Explorer / WIN RCU Weld Process Data Special step mode Calibration document

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Processes CMT brazing CMT welding MIG welding MIG pulsed arc welding

MIG inverter power sources

TransSteel Robot conventional watercooled 3020

Processes MIG/MAG welding Recommended base materials Steel Recommended areas of use Structural steel, construction of plant and maschines Shipbuilding Construction machinery Construction of rail vehicles and rolling stock

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MIG robot power sources

Options Autom. interface TSt Flow + thermosensor Cooling filter Podium braking wheel digital machines Torch blow out 16bar

Standard equipment Steel Transfer Technology Thermostat-controlled fan Automatic cooling unit cut-out Dust filter

Gas pressure sensor External collisionbox signal div. Interfaces (Rob 3000, Rob TSt, Rob 5000 OC, CanOpen TSt, Interbus TSt, DeviceNet TSt, ...) QuickConnect for wire feed hoses Control unit Synergic mode EasyJob (Job memory) ComfortWire Rob Interfaces (external/internal)

Magnetic Crash-box Podium TransSteel Oil-resistant protection hoses

TransSteel PAP watercooled 3060

Processes MIG/MAG welding Recommended base materials Steel Recommended areas of use Structural steel, construction of plant and machines Shipbuilding Construction of special vehicles Construction machinery Construction of rail vehicles and rolling stock

Options Autom.interface TSt Flow- and thermosensor Cooling filter Podium braking wheel digital machines Torch blow out 16bar

Standard equipment Steel Transfer Technology Thermostat-controlled fan Automatic cooling unit cut-out Dust filter

Gas pressure sensor External collisionbox signal Div. Interfaces (Rob 3000, Rob TSt, Rob 5000 OC, CanOpen TSt, Interbus TSt, DeviceNet TSt, ...) QuickConnect for wire feed hoses Control unit Synergic mode EasyJob (Job memory) ComfortWire Slidable mounting for VR 5000 PAP

Rob Interfaces (external/internal) Magnetic crash-box Podium TransSteel Oil-resistant protection hoses

TPS 5000 Remote, Rob 5000 Set, watercooled Push / UP/HP, carbon steel 58

Basic equipment with standard I/O interface (Rob5000) for Synergic and Jobmode for TS/TPS 4000/5000 Remote

Processes MIG welding MIG pulsed arc welding MIG high performance welding MIG brazing 10

13 5 1

3 4

Robot Control

Standard equipment 4-roller drive Burn-back impulse (perfectly formed wire-tip, optimum re-ignition) Automatic cooling-unit cut-out User-defined function button Digital welding process control Soft-start Wire inching without gas or current Energy-saving inverter technology Earth leakage monitoring Remote controllable Automatic burn-back control Gas test button External robot interface for synergic and job mode Hose pack holder (pull relief)

VR-display for motor-current Special 2-step mode Welding programmes from databank Current flow signal Synergic- / Job- / manual mode internal UL-/CSA indication Thermostat controlled fan Overtemperature protection Toch Sense Mode (with welding wire) External programme - / jobselection Remote- / Error quit functions Real- and command value (display function) External user convenience

Recommended base materials Constructional steels Coated constructional steels Ferritic / austenitic CrNi steels Duplex-steels Nickel based materials Aluminium-materials Magnesium-materials (TPS 5000) Copper-materials (TPS 5000) Special materials Recommended areas of use Automotive and allied vendor industries Construction of special vehicles and construction machinery Aerospace industry Construction of plant, containers, machinery, structural steels Construction of rail vehicles and rolling stock Options Twin-head control Upgrades by add-on modules Keylock switch Synchro Pulse Intermediate drive (Master/Slave) Weld Process Data JobExplorer / WIN RCU Calibration document

MIG robot power sources

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8 9a

RCU 5000i

TPS 4000 CMT, ABB IRB 1600, carbon steel 3000

Technical data, standard equipment and options of the power source see TransPulsSynergic 3200/4000/5000. 9

8 11

RCU 5000i

4 1

Processes CMT-brazing CMT-welding CMT-pulse-welding MIG welding MIG pulsed arc welding MIG brazing

Robot Control

Recommended base materials Constructional steels Coated constructional steels Ferritic / austenitic CrNi steels Duplex-steels Nickel based materials

Aluminium materials Special materials Magnesium materials Copper materials

CMT Advanced 4000 Motoman, alumium, 460V 2040

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MIG robot power sources

Technical data, standard equipment and options of the power source see page 7.

Edition for Ă&#x2DC; .047â&#x20AC;&#x153; welding wire

7 RCU 5000i

8 11

ROB 5000

2 3

Processes CMT-brazing CMT-welding CMT-pulse welding MIG/MAG welding MIG/MAG pulsed arc welding MIG brazing CMT advanced welding

I/O Robot Control

Recommended areas of use Automotive- and supplier industry Constructional machines and special vehicles Industrial plant construction and installation companies Robot manufactures and system integrators Construction of rail vehicles and rolling stock

Recommended base materials Constructional steel Coated constructional steel Ferritic / austenitic CrNi steels Duplex steels Nickel-based materials Aluminum materials Special materials Magnesium materials Copper materials

TPS 7200 / 9000, TransSynergic 7200 / 9000 2987

RCU 5000i

6 5 4 7

Options Remote control PullMig-mode Robot Interface Fieldbus Gas sensor Keylock switch Welding programmes from databank Spatter-free ignition SFI SynchroPulse Weld Process Data Standard equipment 2-/4-roller drive Wire inching without gas or current Earth leakage monitoring Automatic burn-back control Gas test button Job-mode (depending on Interface)

Robot Control

8 3

JobExplorer / WIN RCU Wire coil adaptor Service Module Intermediate drive Twin-head control Upgrades by add-on modules Flat wire equipment Calibration document

Recommended base materials Constructional steels Coated construction steels Ferritic / austenitic CrNi steels Duplex steels Nickel based materials Special materials Magnesium materials Copper materials Processes MIG impulse high performance welding MIG standard high performance welding MIG high performance welding for filled wire up to 3,2mm MIG high performance welding for flat wire

Manual mode (depending on Interface) Synergic-mode Rate of flow watchdog for torch cooling (FK 9000) Thermostat for torch cooling (FK 9000) UL-CSA indication Thermostat controlled fan TransPuls Synergic 4000 77.603lbs 1.558ft 11.417in 2.051ft 70V 400A 3A 14.2-34V IP23 35A 50-60Hz 3 x 400V 320A / 100% 365A / 60% 400A / 50%

Overtemperature protection 2-step mode, Special 2-step mode Spot welding Aluminium welding start-up Digital Display Current flow signal

TransPuls Synergic 5000 78.485lbs 1.558ft 11.417in 2.051ft 70V 500A 3A 14.2-39V IP23 35A 50-60Hz 3 x 400V 360A / 100% 450A / 60% 500A / 40%

MIG robot power sources

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1 2

Recommended areas of use for automated applications - Construction of plant, containers, machinery, structural steels - Automotive and allied vendor industries - Construction of special vehicles and construction machinery - Maintenance and repair - Pipeline construction - Construction of rail vehicles and rolling stock - Shipbuilding and Offshore

TPS 3200 Pipe 2957

Construction Single-wire mode Doubled single-wire mode synchronised Tandem mode synchronised Double Tandem mode synchronised Options Remote control PullMig mode Robot Interface Fieldbus Keylock switch Welding programmes from database Spatterfree ignition SFI SynchroPulse Weld Process Data JobExplorer / WIN RCU Service module Calibration document

MIG Pipe mechanized

Standard equipment 2-/4-roller drive Wire inching without gas or current Earth leakage monitoring Gas test button S-mark, CE-mark, CSA-mark Thermostat controlled fan Overtemperature protection Software TimeTwin digital Welding programmes for pipeline and Duplex steels 2-step mode, special 2-step mode

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Recommended base materials Pipeline steels up to bis X120 Duplex steels Processes MIG welding MIG pulsed arc welding MIG high performance welding

PAP-CMT watercooled 3038

RCU 5000i

14 2 6 3

9 10

8 1 4

12 7

Robot Control

Recommended areas of use Automated Pipeline industry Onshore / Offshore Pipeline construction

Digitale display Current flow signal Synergic- / Job- / manual mode Touch Sense Mode External programme- / job selection Secon minus socket Power source 460V version Over- and undervoltage control Suitable for generator mode

MTG3500 S / MTG5000 S Standard, Up/Down 2000

(manual welding torch for TransSteel)

Standard equipment Torch-neck 45° Heat protection shield (only 500A) Coaxial cable Fronius System Connector FSC Rubber anti-kink feature at the central connector side Rubber anti-kink feature at the gip plate side with ball joint

Weight Dimension / l Wire Ø Welding duration current (ArCO2) Welding duration current (CO2) Welding current / Duty cycle [ArCO2] Welding current / Duty cycle [CO2] Bending angle

Options Insulated gas nozzle Inner liner for CrNi wires Top-mounted torch trigger Heat protection shield (only at 350A)

MTG3500 S/G/FSC / 3.5m/11.5ft

MTG5000 S/G/FSC / 3.5m/11.5ft

2.646lbs 11.483ft 0.8-0.047in 180A 210A 280A / 40% 350A / 40% 45Grad

3.527lbs 11.483ft 1-0.063in 250A 310A 400A / 40% 500A / 40% 45Grad

MTW3500 S / MTW5000 S Standard, Up/Down 2001

(manual welding torch for TransSteel) Processes MIG/MAG welding Recommended base materials Steel Standard equipment Torch-neck 45° Heat protection shield (only 500A) Swirt-free glas-flow - no loss of gas Swivel-mounted protection hose Fronius System Connector FSC Kink protection spring at the central connector side Rubber anti-kink feature at the gip plate side with ball joint

Weight Dimension / l Wire Ø Welding duration current (ArCO2) Welding duration current (CO2) Bending angle

MTW3500 S/W/FSC / 3.5m/11.5ft 3.086lbs 11.483ft 0.8-0.047in 300A 350A 45Grad

Recommended areas of use Construction of plant, containers, machinery, structural steel Shipbuilding and offshore engineering Construction of special vehicles and construction machinery Construction of rail vehicles & rolling stock Options Insulated gas nozzle Inner liner for CrNi wires Top-mounted torch trigger Heat protection shield (only at 500A)

MTW5000 S/W/FSC / 3.5m/11.5ft 3.307lbs 11.483ft 1-0.063in 400A 500A 45Grad

MIG manual welding torches

Recommended base materials Steel

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Processes MIG/MAG welding

AL2300 / 3000 / 4000 / 5000 Standard, Up/Down, JobMaster 91

Processes MIG welding MIG brazing Standard equipment Steel inner liner for steel wire Torch body 45° Spatter protection, with high thermal stability Contact tube, CuCrZr alloy Coaxial cable Rubber anti-kink feature at machine and torch end Standard equipment - JobMaster only Integrated remote control Frequency parameter recall Parameter correction mode Recall function for operating points and jobs Digital parameter display

Recommended base materials Constructional steels Coated constructional steels Ferritic / austenitic CrNi steels Aluminium materials Magnesium materials Recommended areas of use Automotive and allied vendor industries Construction of chemical plants Maintenance and repair Options Combination inner liner for Al and CrNi wire Contact tubes with centre bore for Al wire Top-mounted torch trigger Special lengths of hose pack 1,5 – 6,0 m (with 35mm² power cable if more than 4,5m, AL5000 until 4,5m) Customer-specific torch body length Customer-specific torch body angle

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MIG manual welding torches

AL 2300 G/Z/ AL 3000 G/F/ AL 4000 G/Z/ AL 5000 G/F/ 3.5m/11.5ft 3.5m/11.5ft 3.5m/11.5ft 3.5m/11.5ft

Weight Wire Ø Welding duration current (ArCO2) Welding current / Duty cycle [ArCO2] Welding duration current (CO2) Welding current / Duty cycle [CO2]

2.094lbs 0.6-0.039in 120A 200A / 40% 150A 230A / 40%

2.425lbs 0.8-0.047in 150A 250A / 40% 190A 300A / 40%

2.976lbs 1-0.063in 220A 350A / 40% 250A 400A / 40%

3.968lbs 1-0.063in 250A 400A / 40% 320A 500A / 40%

AL 2300 G/F/JM/ 3.5m/11.5ft 2.315lbs 0.6-0.039in 120A 200A / 40% 150A 230A / 40%

AL 3000 G/F/JM/ 3.5m/11.5ft 2.646lbs 0.8-0.047in 150A 250A / 40% 190A 300A / 40%

AL 4000 G/F/JM/ 3.5m/11.5ft 3.197lbs 1-0.063in 220A 350A / 40% 250A 400A / 40%

AW2500 / 4000 / 5000 / 7000 Standard, Up/Down, JobMaster 92

Processes MIG welding MIG pulsed arc welding MIG brazing Recommended areas of use Construction of plant, containers, machinery, structural steels Automotive and allied vendor industries Construction of special vehicles and construction machinery Construction of chemical plants Maintenance and repair Construction of rail vehicles and rolling stock Shipbuilding and Offshore

Digital parameter display

AW 2500 AW 4000 AW 5000 AW 7000 AW 2500 AW 4000 AW 5000 AW 7000 W/F++/ W/F++/ W/F++/ W/F++/ W/F++/JM/ W/F++/JM/ W/F++/JM/ W/F++/JM/ 3.5m/11.5ft 3.5m/11.5ft 3.5m/11.5ft 3.5m/11.5ft 3.5m/11.5ft 3.5m/11.5ft 3.5m/11.5ft 3.5m/11.5ft 2.425lbs 0.6-0.047in 220A 250A

2.646lbs 0.8-0.047in 350A 400A

3.086lbs 1-0.063in 400A 500A

3.638lbs 1-0.063in 550A 700A

2.535lbs 0.6-0.047in 220A 250A

2.756lbs 0.8-0.047in 350A 400A

3.197lbs 1-0.063in 400A 500A

3.748lbs 1-0.063in 550A 700A

Time / Time Multilock / AW5000 Time / AW7000 Time 96

Processes MIG welding MIG pulsed arc welding MIG high-performance welding MIG brazing

Recommended areas of use Construction of plant, containers, machinery, structural steels Automotive and allied vendor industries Construction of special vehicles and construction machinery Construction of chemical plants Maintenance and repair Construction of rail vehicles and rolling stock Shipbuilding and Offshore

Recommended base materials Constructional steels Coated constructional steels Ferritic / austenitic CrNi steels Duplex-steels Nickel based materials Aluminium materials

Standard equipment Steel inner liner for steel wire Torch body 45° Spatter protection with high thermal stability Contact tube, CuCrZr-alloy (AW5000 Time, AW7000 Time, AW7000 K4 Time)

Weight Wire Ø Welding duration current (ArCO2)

Options Combi inner liner for Al- and CrNi-wire Contact tubes with centre bore for Al-wire Top-mounted torch trigger at standard torch Special lengths of hose pack 1,5 – 6,0 m

MIG manual welding torches

Weight Wire Ø Welding duration current (ArCO2) Welding duration current (CO2)

Parameter correction mode Swivel-mounted protective hose

Options Combination inner liner for Al and CrNi wires Contact tubes with centre bore for Al-wire Top-mounted torch trigger Special lengths of hose pack 1,5 – 6,0 m Customer-specific torch body length Customer-specific torch body bend

Forced contacting arrangement for welding wire (AW5000 Time, AW7000 Time, AW7000 K4 Time) Swivel-mounted protective hose Rubber anti-kink feature at machine and torch end Time W/F++/ 3.5m/11.5ft 3.968lbs 1-0.063in 700A

Multilock F++/ 3.5m/11.5ft Time 0lbs 1-0.063in 700A

Time 701 K4 W/ F++/ 3.5m/11.5ft 0lbs 1-0.063in 700A

AW5000 Time AW7000 Time F++/ F++/ 3.5m/11.5ft 3.5m/11.5ft 3.307lbs 1-0.063in 400A

3.748lbs 1-0.063in 700A

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Standard equipment - JobMaster only Integrated remote control Frequency parameter recall

Recommended base materials Constructional steels Coated constructional steels Ferritic / austenitic CrNi steels Duplex-steels Nickel based materials Aluminium materials Magnesium materials Copper materials

PullMIG CMT hose packs 98

Processes CMT-brazing CMT-welding CMT-pulsed arc welding MIG/MAG-welding MIG-brazing Recommended areas of use Automotive and allied vendor industries Construction of special vehicles and construction machinery Construction of plant, containers, machinery, structural steels Pipeline construction Construction of rail vehicles and rolling stock

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MIG manual welding torches

Standard equipment Torch body: Spatter protection with high thermal stability Forced contacting arrangement for welding wire 360Â° rotatable

Weight Wire Ă&#x2DC; Welding duration current (ArCO2) Welding current / Duty cycle [ArCO2] Welding duration current (CO2) Welding current / Duty cycle [CO2]

Hose pack: AC-direct drive for high dynamic wire feeding Signal-LED for status display

Forming pressure stepless adjustable Power stepless adjustable Rotatable stored protection hose Rubber anti-kink feature at machine and torch end

AW 4000 W/F++/ 3.5m/11.5ft

AW 5000 W/F++/ 3.5m/11.5ft

AW 7000 W/F++/ 3.5m/11.5ft

400A

500A

700A

2.646lbs 0.8-0.047in 350A

3.086lbs 1-0.063in 400A

3.638lbs 1-0.063in 550A

PullMig CMT W/F/ 4m/13.1ft 4.409lbs 0.8-0.047in 360A 500A / 40% 360A 500A / 40%

Robacta torch bodies gascooled MTG3500 S / MTG5000 S 3080

Standard equipment Torch body: Precision TCP ± 0,5 Gas nozzle fixing “Fast Snap” Insulated gas nozzle Changeable nozzle stock

Processes MIG/MAG welding

Recommended base materials Steel

Options Torch body: customer specific torch body lengths

Outer tube of steel

Anti-kink feature at machine and torch end Bare steel inner liners can be used One control line (for Crashbox)

Hose pack: Fronius System Connector FSC Corrugated hose

Hose pack: inner liner for CrNi-wire customer specific lengths 1,0m to 4,5m

Robacta torch bodies watercooled MTW3500 S / MTW5000 S Recommended base materials Steel

Options Torch body: customer specific torch body lengths

Outer tube of brass

Corrugated hose Anti-kink feature at machine and torch end Bare steel inner liners can be used One control line (for Crashbox)

Hose pack: Fronius System Connector FSC

Hose pack: inner liner for CrNi-wire customer specific lengths 1,0m to 4,5m

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Standard equipment Torch body: Precision TCP ± 0,5 High quality spatter guard Changeable nozzle stock

Processes MIG/MAG welding

MIG robot welding torches

3100

Robacta Twin 900 / Compact / Compact Complete 108

Processes MIG welding MIG pulsed arc welding MIG high performance welding MIG brazing

Recommended base materials Duplex-steels

Options Torch body: Torque key for RA Twin Compact Hose pack: Combi inner liner for Al- and CrNi-wire Customer specific lenghts 1,1 - 4,6m

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MIG robot welding torches

Standard equipment Torch body: Contact tube „industrial“ with centre bore at Robacta Twin 900 Contact tube „industrial“ at Robacta Twin Compact Wire electrodes insulated from one another Spatter protection with high thermal stability Forced contacting arrangement for welding wire Precision TCP ± 0,5mm Seam tracking line for Robacta Twin Compact Integrated blow out line

Weight Wire Ø Welding duration current (ArCO2) Welding duration current (CO2)

Recommended areas of use Construction of plant, containers, machinery, structural steels Automotive and allied vendor industries Construction of special vehicles and construction machinery Construction of chemical plants Robot welding Construction of rail vehicles Shipbuilding and Offshore

Hose pack: Steel inner liner for steel wire Wirefeed button at Robacta Twin 900 Separate gas and blow out line Swirl-free gas flow - no loss of gas UV-, temp, and ozone resistant rubber fabric hoses Rubber anti-kink feature at machine and torch end Holding clamp mounted Seam tracking line for Robacta Twin Compact Torchbody Robacta Twin900 0° 3.307lbs 1.2-0.063in 900A 900A

Robacta Twin W/F++/ 1.6m/5.2ft 8.818lbs 1.2-0.063in 900A 900A

Robacta Twin900 Compact 30° PA 3.748lbs 0.047in 900A 900A

Robacta Twin Compact 3.307lbs 0.047in 900A 900A

Robacta TC 1000 113

Processes Electromagnetic and touchless cleaning of MIG/MAG robot torches Recommended base materials Constructional steels Coated constructional steels

Recommended areas of use Construction of plant, containers, machinery, structural steels Automotive and allied vendor industries Construction of special vehicles and construction machinery Robot welding Construction of rail vehicles and rolling stock Shipbuilding and Offshore Options Autotrafo Robacta TC 1000 Wire cutter Interface for Fieldbus connection Compressed air blow out 16 bar

Robacta TC 1000 Twin Compact 28.66lbs 1.385ft 9.843in 1.083ft 180W 1500A 24V 230V 87.023psi 40 sec IP21

Robacta TC 1000 external 25.353lbs 1.385ft 9.843in 1.083ft 180W 1500A 24V 230V 40 sec IP21

MIG torch cleaning systems

Weight Dimension / h Dimension / b Dimension / l Power consumption Discharge current Control voltage external Mains voltage (via power source) Max. main compressed air Min. circle time Protection class

Overtemperature protection UL-/CSA indication Liquid reservoir (Robacta TC 1000 / Twin / Twin Compact) Discharge coil Control via Standard I/O Electrolyte spraying system

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Standard equipment Completely remote controllable Galvanic separated control Constant, defined cleaning efficiency Self-test if cleaning process has been performed Quick-Stopp-function Release agent sensor (Robacta TC 1000 / Twin / Twin compact)

Robacta Reamer / Alu Edition, Robacta Reamer Twin 114

Processes Mechinical cleaning of MIG robot welding torches

Recommended areas of use Construction of plant, containers, machinery, structural steels Automotive and allied vendor industries Construction of special vehicles and construction machinery Construction of chemical plants Robot welding Construction of rail vehicles and rolling stock Shipbuilding and Offshore

Recommended base materials Ferritic / austenitic CrNi steels Duplex-steels Nickel-based materials Aluminium-materials Magnesium-materials Copper materials Special materials

Standard equipment Completely remote controllable Wire cutter (Robacta Reamer Twin) Prism-shaped gas nozzle mounting Cut-off and ventilation valve

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Weight Dimension / h Dimension / b Dimension / l Capacity Power consumption Control voltage external Max. main compressed air Min. circle time

Options Mounting socket Adjustment aid Robacta Twin 500/900 Interface for Fieldbus connection

Equal milling- and spray-in position Spray-in mount adjustable 360째 mounting

RA Reamer V w/o wire cutter 25.353lbs 1.132ft 8.74in 6.693in 0.264gal 12W 24V max. 8.702psi 3-5sec

Robacta Reamer 22.046lbs 11.024in 6.496in 9.449in 0.066gal 3.2W 24V max. 8.702psi 3-5sec

Robacta Reamer Alu 900rpm 19.842lbs 11.024in 6.496in 6.693in 0.066gal 3.2W 24V max. 8.702psi 3-5sec

Robacta Reamer Twin 37.479lbs 1.148ft 8.661in 1.066ft 0.066gal 6W 24V max. 8.702psi 7,5sec.

TransTig 1700 157

Processes TIG-DC Manual electrode (MMA) welding

Recommended base materials Constructional steels Ferritic / austenitic CrNi steels Duplex steels Nickel-based materials Magnesium materials Copper materials Special materials Recommended areas of use Construction of plant, containers, machinery, structural steel Industry plant and pipeline construction Maintenance, repair and assembling Construction of chemical and paper plants

TransTig 1600 G/F 18.519lbs 11.024in 7.087in 1.411ft 45V 160A 2A 10.1-33.6V IP23 16A 50-60Hz 230V 110A / 100% 160A / 40%

TransTig 1700 G/F

19.621lbs 11.024in 7.087in 1.411ft 92V 170A 2A 10.1-32V IP23 16A 50-60Hz 230V 120A / 100% 135A / 60% 170A / 35%

TIG DC Inverter

Carrying strap UpDown control from torch Overtemperature protection 2-step mode, 4-step mode Digital display

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Standard equipment Touch-down ignition / HF switch-selectable Remote-controllable Generator-compatible Security code UL-/CSA indication Thermostat-controlled fan

Options Remote control unit Calibrationdocument

TransTig 800 / 2200 / 2200 Job 158

Processes TIG-DC Manual electrode (MMA) welding

Recommended base materials Constructional steels Ferritic / austenitic CrNi steels Duplex steels Nickel-based materials Magnesium materials Copper materials Special materials Recommended areas of use Construction of plant, containers, machinery, structural steel Industry plant & pipeline construction Maintenance, repair and assembling Construction of chemical and paper plants Automobile and allied vendor industries Robot welding

Standard equipment Automatic cooling-unit cut-out Touch-down ignition / HF switch-selectable Gas-test button Generator-compatible Job mode UL-/CSA indication Thermostat-controlled fan Carrying strap

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TIG DC Inverter

Weight Dimension / h Dimension / b Dimension / l Operating voltage Protection class Mains fuse Mains Frequency Mains voltage [+/-10%] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle

Options Remote-controllable Robot Interface, digital TIG JobMaster Calibrationdocument Cold wire feeding (only for Job option)

UpDown control from torch Overtemperature protection 2-step mode, 4-step mode Spot-welding / Puls mode Digital display Compatible for bus-system TAC â&#x20AC;&#x201C; special tack mode Earth leakage monitoring TransTig 800 Job G/F 31.085lbs 1.129ft 7.087in 1.591ft 10-13.2V 23 16A 50-60Hz 230V 60A 80A

TransTig 2200 G/F 37.038lbs 1.28ft 7.087in 1.591ft 10.1-18.8V IP23 16A 50-60Hz 230V 150A / 100% 180A / 60% 220A / 40%

TransTig 2500 / 3000 / 2500 Job / 3000 Job / 2500 Comfort / 3000 Comfort 159

Processes TIG-DC Manual electrode (MMA) welding

Recommended base materials Constructional steels Ferritic / austenitic CrNi steels Duplex steels Nickel-based materials Magnesium materials Copper materials Special materials

Spot-welding / Puls mode Digital display TAC â&#x20AC;&#x201C; special tack mode Earth leakage monitoring V-down compatible welding of Cel electrodes (only for TT 2500)

TransTig 2500 G/F 53.352lbs 1.427ft 9.843in 1.837ft 85V 10.1-20V IP23 16A 50-60Hz 3 x 400V 210A / 100% 240A / 60% 250A / 50%

TransTig 3000 Job G/F 53.352lbs 1.427ft 9.843in 1.837ft 81V 10.1-20V IP23 16A 50-60Hz 3 x 400V 240A / 100% 300A / 50% 300A / 45%

TIG DC Inverter

Weight Dimension / h Dimension / b Dimension / l Open-circuit voltage Operating voltage Protection class Mains fuse Mains Frequency Mains voltage [+/-10%] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle

UL-/CSA indication Thermostat-controlled fan UpDown control from torch Overtemperature protection 2-step mode, 4-step mode

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Standard equipment Automatic cooling-unit cut-out Touch-down ignition / HF switch-selectable Gas-test button Generator-compatible Job mode (only for TT 4000 / 5000 Job)

Options Remote-controllable Robot interface TIG JobMaster Calibration document Rate-of-flow watchdog for torch cooling

TransTig 4000 / 5000 / 4000 Job / 5000 Job 160

Processes TIG-DC Manual electrode (MMA) welding Recommended base materials Constructional steels Ferritic / austenitic CrNi steels Duplex steels Nickel-based materials Magnesium materials Copper materials Special materials

Standard equipment Automatic cooling-unit cut-out Touch-down ignition / HF switch-selectable Gas-test button Generator-compatible Job mode (only for TT 4000 / 5000 Job)

UL-/CSA indication Thermostat-controlled fan UpDown control from torch Overtemperature protection 2-step mode, 4-step mode

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TIG DC Inverter

TransTig 4000 G/F

TransTig 4000 Job G/F MV

87.744lbs 87.744lbs 1.558ft 1.558ft 11.417in 11.417in 2.051ft 2.051ft 86V 86V 400A 400A 3A 3A 10.1-51V 10.1-51V IP23 IP23 35A 63A / 35A 50-60Hz 50-60Hz 3 x 400V 3 x 200-240V / 3 x 380-460V 310A / 100% 300A / 100% 365A / 60% 360A / 60% 400A / 45% 400A / 45%

Recommended areas of use Construction of plant, containers, machinery, structural steel Industry plant & pipeline construction Maintenance, repair and assembling Construction of chemical and paper plants Automobile and allied vendor industries Robot welding Construction of rail vehicles & rolling stock Shipbuilding and offshore engineering Options Remote-controllable Robot interface TIG JobMaster Calibration document Rate-of-flow watchdog for torch cooling Spot-welding / Puls mode Digital display TAC â&#x20AC;&#x201C; special tack mode Earth leakage monitoring

TransTig 5000 Job G/F 87.524lbs 1.558ft 11.417in 2.051ft 86V 500A 3A 10.1-46V IP23 35A 50-60Hz 3 x 400V 350A / 100% 450A / 60% 500A / 40%

TransTig 5000 Job G/F MV

87.524lbs 1.558ft 11.417in 2.051ft 86V 500A 3A 10.1-47V IP23 63A / 35A 50-60Hz 3 x 200-240V / 3 x 380-460V 350A / 100% 440A / 60% 500A / 40%

MagicWave 1700 / 2200 / 1700 Job / 2200 Job 161

Processes TIG-DC TIG-AC/DC Manual electrode (MMA) welding

Carrying strap UpDown control from torch Overtemperature protection 2-step mode, 4-step mode Spot-welding / Puls mode Digital display TAC â&#x20AC;&#x201C; special tack mode Quiet arc, due to fuzzy logic Earth leakage monitoring Compatible for bus-system

Options Remote-controllable Robot interface TIG JobMaster Calibrationdocument

MagicWave 1700 G/F 33.069lbs 1.129ft 7.087in 1.591ft 88V 170A 3A 10.1-26V IP23 16A 50-60Hz 230V 100A / 100% 130A / 60% 170A / 35%

MagicWave 2200 Job G/F 38.36lbs 1.28ft 7.087in 1.591ft 88V 220A 3A 10.1-24V IP23 16A 50-60Hz 230V 150A / 100% 170A / 60% 220A / 35%

TIG AC/DC Inverter

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Standard equipment Automatic cap-shaping Automatic cooling-unit cut-out Touch-down ignition / HF switch-selectable Gas-test button Generator-compatible Job mode Polarity reversal UL-/CSA indication Thermostat-controlled fan Carrying handle (MW 2200)

Recommended base materials Constructional steels Ferritic / austenitic CrNi-steels Duplex steels Nickel-based materials Aluminium, aluminium alloyed materials Magnesium materials Copper materials Special materials

MagicWave 2500 / 3000 / 2500 Job / 3000 Job / 2500 Comfort / 3000 Comfort 162

Processes TIG-DC TIG-AC/DC Manual electrode (MMA) welding Recommended base materials Constructional steels Ferritic / austenitic CrNi-steels Duplex steels Nickel-based materials Aluminium, aluminium alloyed materials Magnesium materials Copper materials Special materials

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TIG AC/DC Inverter

Standard equipment Automatic cap-shaping Automatic cooling-unit cut-out Touch-down ignition / HF switch-selectable Gas-test button Generator-compatible Job mode (only for MW 4000 / 5000 Job) Polarity reversal UL-/CSA indication Thermostat-controlled fan

Recommended areas of use Construction of plant, containers, machinery, structural steel Industry plant & pipeline construction Maintenance, repair and assembling Construction of chemical and paper plants Automobile and allied vendor industries Construction of rail vehicles & rolling stock Aerospace industry Shipbuilding and offshore engineering Robot welding Options Remote-controllable Robot interface TIG JobMaster Calibration document Rate-of-flow watchdog for torch cooling

UpDown control from torch Overtemperature protection 2-step mode, 4-step mode Spot-welding / Puls mode Digital display TAC â&#x20AC;&#x201C; special tack mode Quiet arc, due to fuzzy logic Earth leakage monitoring Compatible for bus-system MagicWave 2500 G/F 58.643lbs 1.427ft 9.843in 1.837ft 89V 10.1-20V IP23 16A 50-60Hz 3x 400V 180A / 100% 210A / 60% 250A / 40%

MagicWave 3000 Comfort G/F 61.95lbs 1.427ft 9.843in 1.837ft 89V 10.1-22V IP23 16A 50-60Hz 3x 400V 200A / 100% 250A / 60% 300A / 35%

MagicWave 4000 / 5000 / 4000 Job / 5000 Job 163

128.309lbs 2.313ft 11.417in 2.051ft 90V 400A 3A 10.1-33V IP23 35A 50-60Hz 3 x 400V 310A / 100% 365A / 60% 400A / 45%

MagicWave 5000 Job G/F

MagicWave 4000 Job G/F MV

128.309lbs 128.309lbs 2.313ft 2.313ft 11.417in 11.417in 2.051ft 2.051ft 90V 90V 500A 400A 3A 3A 10.1-33V 10.1-32V IP23 IP23 35A 63A / 35A 50-60Hz 50-60Hz 3 x 400V 3 x 200-240V / 3 x 380-460V 350A / 100% 300A / 100% 440A / 60% 360A / 60% 500A / 40% 400A / 45%

MagicWave 5000 Job G/F MV

128.309lbs 2.313ft 11.417in 2.051ft 90V 500A 3A 10.1-30V IP23 63A / 35A 50-60Hz 3 x 200-240V / 3 x 380-460V 350A / 100% 440A / 60% 500A / 40%

TIG AC/DC Inverter

MagicWave 4000 G/F Weight Dimension / h Dimension / b Dimension / l Open-circuit voltage max. welding current Welding current min. Operating voltage Protection class Mains fuse Mains Frequency Mains voltage [+/-10%] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle

Options Remote-controllable Robot interface TIG JobMaster Calibration document Rate-of-flow watchdog for torch cooling

www.fronius.com

TIG cold wire welding TT 3000 Job / KD 4000 D-11 manual 166

Processes TIG-DC Recommended base materials Constructional steels Ferritic / austenitic CrNi-steels Duplex steels Nickel-based materials Magnesium materials Copper materials Special materials

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TIG cold wire manual

Options Remote controllable Robot Interface Calibration document Jobexplorer / WinRCU Upgrades by add-on modules Service Module OPC-Data

Standard equipment 4-roller drive Automatic cap-shaping Automatic cooling-unit-cut-out Automatic cold-wire retract Touch-down ignition / HF switch-selectable Gas-test-button Generator compatible Job mode Polarity reversal (only MW-series) UL-/CSA indication Thermostat-controlled fan

Flow conrol for torch cooling system UpDown control from torch Overtemperature protection 2-step mode, 4-step mode Spot welding / Puls mode Digital display Quiet arc, due to fuzzy logic Earth leakage monitoring Synchronized wire pulse mode Compatible for bus system

Robot set MW2200 Job with robot interface Rob 3000 168

Processes TIG-DC TIG-AC/DC Recommended base materials Constructional steels Ferritic / austenitic CrNi-steels Duplex steels Nickel-based materials Aluminium, aluminium alloyed materials Magnesium materials Copper materials Special materials

UpDown control from torch Overtemperature protection 2-step mode, 4-step mode Spot welding / Puls mode Digital display TAC - special tack mode Quiet arc, due to fuzzy logic Earth leakage monitoring Synchronized wire puls mode (only Job mode) Compatible for bus system (only Job mode)

TIG robot power sources

Standard equipment Automatic cap-shaping Automatic cooling-unit-cut-out Touch-down ignition / HF switch-selectable Gas-test-button Generator compatible Job mode Polarity reversal (only MW-series) UL-/CSA indication Thermostat-controlled fan Flow conrol for torch cooling system FK 4000R FC

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Options Remote controllable Robot Interface Calibration document Jobexplorer / WinRCU Upgrades by add-on modules Service Module OPC-Data

Robot set MW 3000 Comfort with cold wire feeding PushPull 169

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TIG robot power sources

Options Remote controllable Robot Interface Calibration document Jobexplorer / WinRCU Upgrades by add-on modules Service Module OPC-Data

Flow conrol for torch cooling system FK 4000R FC UpDown control from torch Overtemperature protection 2-step mode, 4-step mode Spot welding / Puls mode Digital display Quiet arc, due to fuzzy logic Earth leakage monitoring Synchronized wire pulse mode Compatible for bus system

TTG1200P / 1600P / 2200P / 2600P / PL10 183

Processes TIG-DC TIG-AC/DC

Recommended areas of use Automobile and allied vendor industries Construction of chemical plants Maintenance and repair Pipeline construction Structural steel

Recommended base materials Ferritic / austenitic CrNi steels Aluminium materials Magnesium materials Standard equipment Plug-on gas nozzle system Torch body rotates through 60Â° Easy-to-use rocker switch Swivel-mounted protective hose with corrugated hose UV and ozone-resistant protective hose Gas nozzle, tungsten electrode, torch cap long Anti-kink feature at machine and torch end

Weight Welding current / Duty cycle [DC] Welding current / Duty cycle [AC] Welding current / Duty cycle [AC] Welding current / Duty cycle [DC] Diameter electrode

TTG1600A F/4m/13ft 1.433lbs 120A / 60% 120A / 35% 90A / 60% 160A / 35% 1-0.126in

TTG2200A F/4m/13ft 2.116lbs 170A / 60% 180A / 35% 130A / 60% 220A / 35% 1-0.157in

Options Flexible leather protection hose L = 0,7 m Gas lenses P-system (screw-on gas nozzle) Fabric-reinforced protection hose Special lengths of hose pack 1,0 â&#x20AC;&#x201C; 16,0 m KD-feeding for TTG2200 Adapter for old machines

TTG2600A F/4m/13ft 1.257lbs 200A / 60% 220A / 35% 170A / 60% 260A / 35% 1.6-0.252in

PL10 A/Z/UD/ 4m/13ft 1.213lbs 65A / 60% 60A / 40% 50A / 60% 80A / 40% 1-0.094in

TTG1600A WKZ / 1600A-POT / 1600A S / 2200 S / 2200-TCS

TTG1600A-WKZ F/ 4m/13ft 0.772lbs 90A / 60% 160A / 15%

TTG1600A-Pot FS/ 4m/13ft

0.992lbs 80A / 60% 160A / 15%

TTG2200A-TCS F/4m/13ft

1.257lbs 120A / 60% 160A / 35%

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Weight Welding current / Duty cycle [DC] Welding current / Duty cycle [DC]

TIG manual welding torches

184

TTW2500A / 3000A / 4000A / 5000A / PW18 185

Processes TIG-DC TIG-AC/DC

Recommended areas of use Construction of plant, containers, machinery, structural steel Automobile and allied vendor industries Construction of special vehicles and construction machinery Construction of chemical plants Maintenance and repair Pipeline construction Construction of rail vehicles & rolling stock Shipbuilding and offshore engineering

Recommended base materials Ferritic / austenitic CrNi steels Duplex steels Nickel-based materials Aluminium materials Magnesium materials Copper materials Standard equipment Plug-on gas nozzle system Torch body rotates through 90Â° Easy-to-use rocker switch Swivel-mounted protective hose with corrugated hose UV and ozone-resistant protective hose Gas nozzle, tungsten electrode, torch cap long Anti-kink feature at machine and torch end

TIG manual welding torches

Weight Welding current / Duty cycle [DC] Welding current / Duty cycle [AC] Diameter electrode

TTW2500A F++/4m/13ft 1.036lbs 200A / 60% 140A / 60% 1-0.126in

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1.653lbs 300A / 60% 250A / 60% 1-0.126in

TTW4000A F++/4m/13ft

2.116lbs 400A / 60% 350A / 60% 1-0.157in

TTW5000A F++/4m/13ft 2.172lbs 500A / 60% 400A / 60% 1.6-0.252in

PW18 W/Z/UD/ 4m/13ft

1.323lbs 180A / 60% 140A / 60% 1-0.094in

TTW2500A WKZ / TTW3000P-KD internal / 4000A FumeEx / 4000A-KD internal / 5500P 186

TTW2500A-WKZ F++/4m/13ft

TTW3000A F++/4m/13ft

Weight Welding current / Duty cycle [DC] Welding current / Duty cycle [AC] Diameter electrode

0.86lbs 200A / 60% 140A / 60% 1.2-0.126in

TTW3000PKD F++/JM/Le 4m/13ft 1.411lbs 300A / 60% 250A / 60% 1-0.126in

TTW4000A F++/UD/ 8m/26ft FumeEx 2.227lbs 400A / 60% 350A / 60% 1-0.157in

TTW4000A-KD F++/JM/Le/ 4m/13ft 1.852lbs 400A / 60% 350A / 60% 1-0.157in

TTW5500P F++/ UD/ 4m/13ft 2.161lbs 550A / 60% 440A / 60% 3.2-0.252in

Robot welding torches TTW4500 189

Processes TIG-DC TIG-AC/DC

Weight Welding current / Duty cycle [DC] Welding current / Duty cycle [AC] Diameter electrode Wire feed speed Wire Ø

Cold wire feeding Pull: Wire guide speed 0-11m/min Graphit inner liner ø2,5mm for Al- and CrNi-wire Swivel-mounted wire guide tube with locking Exact DC-servomotor with digital encoder Toothed drive and pressure roller Wire feed FWD/BACK button Robacta TTW4500 F++/1.35m/4.4ft 2.425lbs 450A / 60% 320A / 60% 1.6-0.189in

Robacta KD-Drive 0-6m/0-20ft 6.614lbs

11m/min 0.8-0.079in

TIG robot welding torches

Cold wire feeding Push:

Swivel-mounted wire guide tube with locking Combi inner liner 0,8-1,2

Options TIG robot welding torch: customer specific hose pack length 1,0-1,6m Extension for holding clamp Basic kit for TIG Ro KD Drive Wear parts cold wire feeding Pull Wire feed speed 0-5m/min or 0-22m/min Ignition aid Gas lens for 3/4“ gas nozzle

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Standard equipment Torch head: Gas nozzle thread type-system Gas lenses Adjusting device for electrodes Hose pack: UV and ozone-resistant corrugated hose Holding clamp (4x90° mountable) Line for shutoff box

Recommended base materials Ferritic / austenitic CrNi steels Duplex-steels Nickel-based materials Aluminium materials Magnesium-material Copper materials

Recommended areas of use Construction of plant, containers, machinery, structural steels Industry plant & pipeline construction Maintenance, repair and assembling Construction of chemical plants and paper plants Automotive and allied vendor industries Robot welding Construction of rail vehicles & rolling stock Shipbuilding and offshore engineering

TransPocket 2500 / 3500 205

Processes Manual electrode (MMA) welding TIG-DC Cel-capable

Recommended base materials Constructional steels Ferritic / austenitic CrNi steels Duplex-steels Aluminium materials Recommended areas of use Construction of chemical plants Maintencance and repair Construction of plant, containers, machinery, structural steel Industry plant & pipeline construction Site erection firms Options Remote control unit Calibration document (TP3500 Comfort) Wireless remote control

Standard equipment Generator compatible UL-/CSA indication Anti-Stick Function Automatic post flow (depending on welding current - TIG-Version) Touch-down ignition Energy-saving inverter technology Capability of vertical down welding

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Inverter

Weight Dimension / h Dimension / b Dimension / l Open-circuit voltage max. welding current Welding current min. Protection class Mains fuse Mains Frequency Mains voltage [+/-10%] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle [10min/40C] Welding current / Duty cycle

Remote controllable (TIG Version) Thermostat-controlled fan Carrying strap Overtemperature protection Dust filter Hot-Start Soft-Start Dynamic TransPocket 2500 TransPocket 2500 MVm 27.558lbs 29.762lbs 1.05ft 1.05ft 7.087in 7.087in 1.411ft 1.411ft 88V 88V 250A 250A 15A 15A IP23 IP23 16A 16A / 20A 50-60Hz 50-60Hz 3 x 380-460V 3 x 380-460V / 3 x 200-240V 175A / 100% 175A / 100% 200A / 60% 200A / 60% 250A / 35% 250A / 35%

TransPocket 3500 TransPocket 3500 MVm 44.092lbs 1.28ft 7.48in 1.608ft 89V 350A 10A IP23 25A 50-60Hz 3 x 380-460V 230A / 100% 280A / 60% 350A / 35%

46.297lbs 1.28ft 7.48in 1.608ft 89V 350A 10A IP23 25A / 40A 50-60Hz 3 x 380-460V / 3 x 200-240V 230A / 100% 280A / 60% 350A / 35%

Softplasma- and MicroPlasma welding TT800/2200 manual 214

Processes SoftPlasma, PlasmaKeyhole, Plasma brazing (DC mode) Recommended base materials Stainless steel Conctructional steel Nickel-based materials Aluminium materials Titanium Copper materials

Standard equipment Gas check button Stepless adjustable pilot current (acc. to type of torch) Digital indication of amps of pilot current Digital indication of plasma gas quantity Touchless ignition of pilot arc Preselection of addressing (internal/external) Mountable on carriage

Options Digital welding power source MIG/MAG TIG power source Robot interface Plasma torch Hot wire Coldwire feeder unit Push Pull system (not for manual welding) Water recooler

Plasma keyhole welding with TT power source and KD mechanised

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216

Plasma manual welding torch PTW 500 / PTW 1500 2022

Processes Plasma DC negative pole Recommended base materials Ferritic / austenitic CrNi steels Duplex steels Nickel-based materials Aluminum materials Titan tantalum zirconium

Recommended areas of use Aerospace industry Construction of plant, containers, machinery, structural steel Automobile and allied vendor industries Construction of special vehicles and construction machinery Construction of chemical plants Maintenance and repair Pipeline construction Options Fabric-reinforced protection hose KD-feeding external Special lengths of hose pack up to 8,0m

Standard equipment Swivel-mounted protective hose UV- and ozone-resistant protective hose Flexible leather protection hose 0,7m

Anti-kink feature at machine and torch end Easy-to-use rocker switch

Plasma robot welding torch Robacta PTW 500 / Robacta PTW 1500 / Robacta PTW 3500

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Plasma welding torches

217

Recommended base materials Ferritic / austenitic CrNi steels Duplex steels Nickel-based materials Aluminium materials Titan tantalum zirconium Processes Plasma DC negative pole

Standard equipment UV and ozone-resistant protective hose Fix defined TCP with alu-square-fastening bolt 4 x 90° mountable Holding bracket Adjust gauge for tungsten electrode to plasma nozzle ø2,5mm Standard equipment cold wire feeding Push (Robacta Plasma KD): Locking rocker for defined cold wire feedingposition Wire feeding tube swivel mounted Copper wire tube for hot wire applications ø1,2mm Combi inner liner 1,2

Standard equipment cold wire feeding Pull (Robacta Plasma KD Drive): Wire feed speed 0-11 m/min Exact speed regulation assured by digital encoder Wirefeed FWD/BACK button Locking rocker for defined cold wire feedingposition Wire feeder tube rotatable Graphit inner liner Standard equipment hot wire: Drive rollers made of plastic Leather hose 3,0m with hook and look fastener

Options Adjusting device for Plasma nozzle ø1,5mm Basic kit for Robacta Plasma KD-Drive Special lengths up to 8,0 m Spare parts set Adaptor TT/MW (G/F) - F gas ext. Adaptor hose pack Extension holding clamp / 120mm /140mm/ 160mm Holding clamp mounting Recommended areas of use Aerospace industry Construction of plant, containers, machinery, structural steel Automobile and allied vendor industries Construction of special vehicles and construction machinery Construction of chemical plants Maintenance and repair Pipeline construction

Vizor 3000 Professional / Plus / Standard 228

Weight Type of cartridge Cartridge size Switching time dark / light

Vizor 3000 Professional

1.08lbs 4 / 5-9bzw. 4 / 9-13 90 x 110 x 0.276in fast < 0,35 sec / slow > 0,35sec

International welding accessories 229

455

Vizor 3000 Standard areas of use Adjustable parameters: Shade level adjustment 10/11 Sensor bar

Vizor 3000 Plus

1.08lbs 4 / 9-13 90 x 110 x 0.276in fast < 0,35 sec / slow > 0,35sec

Vizor 3000 Standard 1.014lbs 4 / 10 bzw. 4-11 90 x 110 x 0.276in 0.2-0.3sec

Internationales SchweiĂ&#x;zubehĂśr

Vizor 3000 Plus Adjustable parameter: Stepless shade level adjustment from 9-13 Opening-speed adjustment Grind modus Shade-level area adjustment Sensitivity adjustment Sensor slider

Vizor 3000 Professional Adjustable parameters: Stepless Shade level adjustment from 5-13 Opening speed adjustment Grinding mode Sensitivity adjustment Sensor slide

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General features Automatic darkening due to LCD-technology Permanent UV-IR-Radiation protection Adjustable distance betweel cartridge and eyes Adjustable helmet inclination Height and diameter adjustable head band Real-colour filter (Vizor 3000 Professional) 2 spare-front cover lenses per set

Virtual Welding 2027

(available at 1. quarter 2010) By the use of virtual welding it is possible for the user to practise the necessary manual skill for welding stationary, without security risk and high expenditure of plates, filler material and gases. Also an objective comparison of the results (point system) becomes possible by fixed standards. Appropriate didactical concepts ensure a systematic training progress on different welding joints and welding positions. Recommended areas of use Young people for job selection Vocational schools Vocational training workshops Institutes Specialist colleges Universities Personnel Leasing companies Welding federations Enterprises

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Welding Education

Options 3 D glasses visor personal display Network client licence online

Standard equipment Mobilcase: tracking system 19â&#x20AC;&#x153; LCD touch screen module+frame IPC BOX operating system Windows embedded virtual welding engine work table with sensor

work pieces (fillet weld, V-preparation) welding position fixing welding helmet Vizor 3000 with sensor carrying case (mobile) loudspeaker network connection welding torch with sensor and up/down function

Stand up / Terminal: - welding helmet Vizor 3000 with sensor - carrying case (mobile) + Stand up terminal

Training documentation 462

Service application engineering, products, welding processes

Service rates Fronius Canada

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Training

463

Maintenance contracts PREMIUM

COMFORT

COMPACT BASIC

Fronius welding systems are a byword for perfect welding properties, with the technological edge that comes from using top-quality componentry. These components are inevitably subject to wear-and-tear, depending on the degree and type of usage and on the ambient conditions. We thus recommend regular inspection and maintenance. A maintenance contract gives you a package of Fronius-quality services that is exactly tailored to your needs. This will help you achieve high productivity and efficiency by maximising machine availability, and maintain the long-term value of your investment. The annual flat-rate charges make it easy for you to calculate the costs that you will incur.

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Enjoy the security and peace of mind that only the original manufacturer can give you â&#x20AC;&#x201C; with a maintenance contract from Fronius.

Autoryzowany dealer i serwis firmy Fronius w Polsce

TEFROMES SP. Z O.O. ul. PrzemysĹ&#x201A;owa 6, 41-407 Imielin Tel. 32 225 62 77 | Fax 32 444 63 55

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Text and illustrations technically correct at time of going to print. We reserve the right to make modifications. This document may not be copied or otherwise reproduced, whether in part or in its entirety, without the express prior written consent of Fronius International GmbH.