MITSUBISHI GEAR MOTOR MODEL-GM-D

Page 1

Changes for the Better

Y MITSUBISHI ^'T,ELECTRIC GEAREDMOTOR

MODEL

GM-D

Thehighpertormanceand widevariationsmeetall needs.


GEAREDMOTOR

lntroduction The results of advancedtechnologies,High-performancegeared motor, applicableto a wide range of industrialfields as drivingsourcefor FA and exhibittheirperformance in a wide rangeof industrialfields, Gearedmotorthat is indispensable rangingfromtransportation for theirhigh equipmentto food processingequipment.Mitsubishigearedmotoris highlyappriciated low noiseleveland compact& durablebodythat appropriate to the FA age. capabilities,

Features Sealing Hydrodynamic aidedrotaryshaftlip sealsare providedfor highJrequency drivingto improvesealingqualityup to 100times in comoarisonwith before.

Shrouded fan Hydrodynamic aided rotary shaft lip seal

Compact and lightweight Highperformance of aluminum coolingstructurewith combination with RGC alloymotorframeand shroudedcoolingfan, integrated (Round-barGear Cutting:gearcuttingafterheattreatment)technology and precisioncutting,makethe productto be compactand lightweight, suitablefor installwith limitedsoacemachine. Low noise From RGC technologyand the precisioncuttingto piniongear (1stgear)and 2nd geargrinding,realizedto low noiseoperation. Ecology Has no 6 hazardousrestrictedsubstanceswhichdefinedin EuropeanRoHSdirective.Metallicsilverand metallicgreypainting are appliedfor environment.

ffiffi Hydrodynamicaided rotary shaft lip seal

Easy use By Tappedshaftend and extremelysafeterminalbox (terminalbase),easiersprocketfix and wiring.Developedgreaseseal capabilityby improvedconstruction, dimensionand oil seal material. Motor with brake is available Withtotallyenclosedbrakestructure,brakenoiseand abrasionpowderis only scatteringinsidebrakecoverfor environment. Providedwith up to 150%braketorqueto supportelevatorusageEasierwiringwith built-inrectifierinsideterminalblock. Rich variation Variousgear ratioline-upirom 113-111200 in parallelshaft.Variationsare as of safety-plus explosionproof,pressure-proof, highefficiencymotor,motorfor two-levelparkinglot,with CE standard.(Pleaseconsultus beforeorder)

Productcode nomenclature D

F

B

D : D s e r i e s( S F 1 . 4 ) D D : D D s e r i e s( S F2 . 0 )* , * *

Blank : Horizontal type F : Flangetype**

Blank : Withoutbrake B : With brake**

GM Gearedmotor

- The DD seriesis for heavyshockloads.(SeeTable1) .- Additionalmodel (See standardSpecificationinTable3, page 2)

Ordering When makingan orderor an inquiry,pleasepreparethesefollowingbasicspecifications I

Modelname | | Output | | GMD

OJsh\,tt

Gear ratio(or speed) 1/30("r 50,/r'")

f;"s;-l tF'*j**y-l 22OI38OV

Specialspecification

50Hz

Outdoortype

Load condition for service factor selection Table1: Loadcondition

Service factor 1.4

2.0

3 hrs./day discontinuousoperation Heavyshockload

Load condition 3 - 10 hrs./day continuousoperation Moderateshockload

Over 10 hrs./day continuousooeration Constantor low shock

Heavvshockload

Moderateshockload

Applied model GM.D GM-DD

(THATLAND) AMrrsuersHr ELEcrRrcAUToMATToN co., LTD.


GEAREDMOTOR Stock & delivery (Gearratio:113- 11200) standard(seeTable3)

rable 2: Gear size and stock & delivery Outputshafi 50Hz 500

300

60Hz 600

22.5 1 8

45

36

30

1/ /50

%o %o %0,%rov^^%0,

\J:'l\r

U/.N

\_/

\,.,N

7.5

%o

Ctu Orv

t.3

2.2

1 2 . 5 9.4

lc

\rrrtu \.1 tu

0.4 0.75

=

18.8

trtu

7.5

o

60 '1,/ /30

25

Oru Cru

3.7 5.5

6 a

72

3 7 . 5 30

7.5

2.2

c

Output (kw)

90

'tc %o 1/%o 4s

50

5.5

t.c

=

1 8 0 120

60

3.7

6

f

1/

tc

On Or: On On On On Or: On Or: Oc Cc Ac Or Oe Or Or O e O c O c C . r v , t A.r Ar Os Or Or OH Or On Or o Or o ll nr Or O.r O.r O.r O.r O.r O.r o Or O r O r o O r O r O r O r O n , \J [, \ , , N O r.rAr. \, t\,r O n ; O r u l v O',t (, rv Oru O H r U N 'O:rul N O,n ,O ru \,rrN a A \J rl\l Cn Or: On On Cr: On Oo Cn Oc Oc Oc Ac a)O r C c t r c O . r O r A.r O H O r O r.r O r.rO r - O r.r O u C O . r o O r A r o O.r o C.r O.r O.r C.r Or Or Orv o C r o o O r o O r U:rr \rrl\, rJrl\

0.4 0.75

o

360

%

Gear ratio

150 100

AdditionalModel

.

(J tr U N

I

tc

tt.J

9

A.r A.r A.

O In stock O Upon requestand delivery within60 days A Upon requestand delivery within90 days

A r A r Ar, Ar', l\, r\, l A\,t\r. . Ar.r Ar. Ar.r

I Greaselubricanttype n Oil lubricanttype E Gearsize Remarks:For morethan 1/200 ^^^gedr

-^+i^ rduu.

^t^^^^ Prgd5u

consultus beforeorder

\JN

Orrr O N

Standard Specifications (GM-D0.4kW-7.5kWGear Ratio113-1160 220l380V50Hz) Table3: Standard

I ,

Item

Standardsoecifications

Outpul

o . 4 , 0 . 7 51, . 5 , 2 . 2 , 3 . 75 ,. 5 ,7 . 5 k W

Pole

4

Phase

3 phase

Voltage/ Frequency

22OY50H2,380V50Hz

Gear Ratio

1 1 3- 1 / 6 0( 5 . 5 k W :1 / 3- 1 / 5 0 , 7 . 5 k W1: / 3- 1 / 3 o )

Rating

Continuous

Thermalclass

E (0.4-0.75kW), B (1.5-7.5kW)

starting

Direct

CastingConstruction Protectiveconstruction

Totallv-enclosed fan-cooled Indoor(lP 44)

Mounting

Foot mount

MountingDirection

Greaselubricationtype : Universaldirection/ Oil lubricationtype : Limited(see page 3) -15 - +40 "C (Noireezing)

AmbienttemDerature Ambienthumidity

90% RH or less

Elevation

uo to 1.000metersabovesea level

Vibration

4.9m/s2or less constantly,9.Sm/s2 or less instantaneously

Lubrication

{

0.4-3.7 kW : Greaselubrication(PyroknockUniversal#000) (no filledoil fromfactory) 2.2kW1160,3.7kW 1/40-1160, 5.5,7.skw: Oil lubrication gear) GM-D : 1.4 (reduction

ServiceFacior Conformativestandard

J'V

ZIJI

Paint

Metalicgray (MunsellN4.5)

Accessories

Shaftend key (JlS B 1301-1996)

Wiringand outputshaft rotationdirection (1) Connectpowersupplyto terminalas shown in Table4. To rotatein opposite direction, swap any pairof wires(fromR, S, and T). (2) Outputshaft rotationdirectionis as shown in Table 5. (whenpowersupplyis connectedas shown in Table 4)

Table 5: Outputshaft rotationdirection Output

(kw) 0.4

Table4: Standardwiring Terminalblock connection

Connectiondiaoram Highvoltage380VA

(Factory shipment)

0.75

1.3

2.2 R

Lowvoltage 22OVA

S

T

3.7

^9^9

YY RS

5.5 T

7.5

Gear ratio 1 / 3-

Step No. of Gear

/50

Rotationdirection Counlerclockwise

1 / 6 0^ t200 1 1 3- /30 1/40 ^ /200

3 3

Clockwise

1 1 3- 130

2

Counterclockwise

1140--/200 1 1 3- /30

3

1 t 4 0- /200

Clockwise Counterclockwise

Clockwise Counterclockwise

J

Clockwise

1t3 1/5 ^ /30

3

Clockwise

2

Counterclockwise

1 t 4 0- t200 1/3 - 1t30

3

Clockwise

2

Counterciockwise

14 0 , 150

3

Clockwise

1 1 3-

2

Counterclockwise

/30

(THATLAND) AMrrsuetsHr ELEcrRrcAUToMATToN co., LTD.


MOTOR GEARED

Lubricationdetails (1) For greaselubrication type,greaseis filledfromfactory.For ambienttemperature between-15'C to +40'C, lithiumsoap grease(extremepressure)NLGI No.000is applicable. Greaselubrication type can be installedin universaldirection. (2) For the oil lubricationtype, no filledoil from factoryshipment.Selectappropriateoil type and quantityby referto Table 6-7. Beforeoperation,oil levelmustbe abovered lineon oil levelgauge.Do not overfill,doingso can causeto leak or overheat. Allowableinclination for horizontalinstallation is as shownin Table8. In caseof flangetype model,both horizontalor vertical installation is applicableby swap positionof air breatherand oil fill plug.(see Fig. 1) At breather Gear case

Table8 - Allowableinstallation inclination

breather G bracket

/

oit tiu plug

Vertical installation

Horizontal installation

Gear case

Fig. 1 Positionof parts upon installation

Table 6 - LubricationQuantitv 1 5 2.t 9 . 4 7 . 5 Output shaft 50H: ; 0 0 1 3 0 0 1 1 5 0 1 17050 1| 6 0 | 5 0 37.5| 30 z c )peed(r/min) 60Hz 90 3601180112 0 7 2 1 6 0 45 36 30 12. 1 8 1 5 1 2 1 O 1z 1/ t/ 1t l1z 11,, /r, 1/ /to Gear ratio /so /u, /Q ,/5 l,/'lol,/11 t.42 (O.45 1.0(0.s) 2 . 1( 2 . 1 ) 0.52(0.45) 0.4

v^.

0.e(0.8)

0.75 GM-D Outpul

(kw)

t.J

1. 5 ( 1 . 4 )

2.2

2.1(2.'t)

3.7

3.2 Q.5)

5.5

2 ( 1 . 6 \4 . 2

7.5

2 (1.s)4.2

o.4

2 ( 1 . 6 )4 . 2

3.3 (3) '1.0(0.9)

2 (1.6t4.2

2 . 1e l \

3.2e.5\

3.2(2.s)

2 ( 1 . 6 \4 . 2

2.1(2.1 3.2(2.5) 2 ( 1 . 6 )4 . 2 2 (1.6) 4.2

2 ( 1 . 6 )4 . 2

3.7 5.5

2.7Q.5\

2.(1.61 4.2 3.3(3)7 | 3-3(3)7

2 . 1( 2 . 1 1 3.2(2.5)

t.3

2.7(2.51 2 (1.6t4.2 3.3(3)7

1.0(0.e) 2.1(2.1) 2 . 1( 2 . 1 \ 2.7 (2.5)

0.9 (0.8) 1 . 5( 1 . 4 )

0.75

GM-DD Output (kw)

;2)-<." b. __L-

'6dT^ %olTo,

3.3 (3) 7

J.J

(J,l

/

|

3.3 (3) 7 3.3 (3)

Gear size

A'

B"

M

14

17

N

13

17

c'

D'

'17

17

16

16

Remarks:Pleasesee Table 2, page 2 for gear size type Table7 - Oil lubrication Ambienttemp.

15-0

0-40

JIS

C l a s s2 I S OV G 1 5 0

Class2 ISO VG220

Showashelloil

S h e l lo m a l ao i l 1 5 0

N i p p o no i l

BonnocM 150

S h e l lo m a l ao i l 2 2 0 BonnocM 220

G e n e r aol i l

GeneralSP gearroll15C G e n e r aS l P geafioll22O

Esso standardoil

S p a l t a nE P 1 5 0

SpaltanEP 220

Maruzenoil

S w a c o lS P - 1 5 0

M o b i lo i l

Mobilgear 629

SwacolSP-220 Mobilgear 630

Cosmooil

CosmogearSE-150

CosmogearSE-220

fl GreaseQuantity(kg): Foot mount (Flangemount) : Foot mount/ (HorizontalInstallationon Flangemount)/ VerticalInstallationon flangemount n Oil Quantity(litre)

Motorcharacteristics Table 9 - Motor characteristicsfor 0.4kW - 0.75kW Output (kw)

o.4

Output shaft rotation sneed(r/minl

1/3.00 114.95 1/9.94 14.80 t 1 91 0 125.54 /30.15

36 30 22.5 18

1t3 1/5 1/10 1t15 1/20 1125 1/30 1140 1/50 1/60 1/80 1/100

IJ

1/120

60Hz

500 300 150 100 75 60 50

600

360 180

120 90 OU

J/-C

30 18.8 15 '12.5 9.4 7.5 500 300 150 100 75 60 50 37.5 30 25 18.8 tc

12.5 9.4 7.5

3

Actual gear ratio

50Hz

25

o.75

Roundup gear ratio

11.3 I 600 360 180 120 90

72 60 45 30 22.5 18 '15 11.3 I

1/160 1t200 1t3 1t5

10 tc

t20

/25 /30

/40.20 t50.62 /60.06 1/81.90 02.32 1t116.37 1 / 16 1. 8 4 79.82 113.04 1t4.80 1t9.94 114.58 19.59 125.38 t27.96

Output shatt allowable torque(Nm) SOHZ

60Hz

7.3

6.0 '10

12 24 JO

+o

62 73 97 122 t4J

198 253 283 391 444 14

oo

89 I tc

37.93

/40 /50 /60

1147.39 1t60.20

/80

1183.72

1/100 1t120 1/160 1/200

1/93.02 1/112.28 1t156.07 1/179.17

273 380 431 509 722 829

20 30 38 cl

61 81 102 121 toc

211 236 326 370 11

18 38 55 74 96 106 143 183 227 316 359 424 602 690

Outputshaftallowable Outputshaft overhangingload allowable (N) thrust load (N) ooo

784 180 370 570 670 810 960 2450 3230 3580 5000 6660 6960 8620 980 11 8 0 1760 1960

2650 2790 2990 3040 4020 4 3 10 5680 7840 9020 9 3 10 13030

MOIOT

sDecification A Hz

50 83 to/

250 333 417 500 500 500 700 700 700 1200 1200 1200 70 117 233 350 467 583 700 700 700 200 200 200

220

50

1.9

380

50

1.1

220

50

3.6

380

50

2.'l

300 300 300

(THATLAND) co., LTD. AnrrrsuersHrELEcrRrcAUToMATToN


MOTOR GEARED

for 1.5kW- 7.5kW Table 10 - Motorcharacteristics Output Output shaft rotation cnaad /r/min\ (kw)

t-5

50Hz

60Hz

50Hz

60Hz

500

600

1t3

112.93

27

22

1320

70

300

360

1/5

114.91

44

37

1s70

117

150 '100

180

1t10

119.78

89

74

2450

233

120

t/ tf,

14.57

132

110

2940

350

75

90

1t20

19.76

179

149

3920

467

60

72

1/25

t23.47

ztJ

177

4460

583

50

60

1/30

t28.42

258

ztJ

5000

700

45

140

1/40.67

367

306

5 19 0

200

30

36

/50

145.19

417

347

6370

1200

25

30

1/60

/56.45

5tz

427

8820

1300

18.8

22.5

i80

178.46

726

605

9460

300

18

1/100

190.07

833

694

11960

1300

tc

1/120

1tl14.40

1040

867

18330

14 0 0

1 / 16 0

11162.53

1480

1230

18330

1400

9

1/200

1 1 1 8.72 0

1700

1420

18330

1400

500

600

113

1/3.04

40

34

1910

120

300

1t5

1/5.00

66

55

2250

200

150

360 '180

10

1/9.98

3430

400

120

tc

133 '193

111

100

tol

3920

600

75

90

120

1/18.92

252

2'10

5 10 0

800

60

72

125

/23.19

308

257

5640

1000

129.36

Iz.J

9.4

60

130

390

325

6220

1200

45

140

1 / 3 9 .6 1

528

440

6370

1300

30

36

/50

1144.95

606

505

7840

1300

25

30

/60

1/59.51

794

662

14700

1400

18.8

22.5

1i80

1t84.75

11 3 0

942

14700

1400

18

1 / 10 0

1197.83

1300

1080

16270

1400

1330

23520

2200

tc

11120

1 t 1 1 7. 4 5

1600

1/160

1 t 1 4 7. 9 9

2010

1680

23520

2200

7.5

I

1t200

1 / 18 9 . 3 9

2640

2200

24300

2200

500

600

1/3

112.95

66

55

2700

130

300

360

1t5

114.75

106

88

3 19 0

217

150

180

1 / 10

1t9.97

222

100

120

1t15

1/14.35

75

90

1/20

1120.22

1/25

1125.13

9.4

11.3

60

220

50

6.0

380

50

3.5

220

50

8.5

380

50

4.9

185

4900

433

5590

650

460

384

6960

867

572

477

8870

10 8 3

220

50

13.2

380

50

7.6

220

50

19.8

380

50

tt.c

220

50

27.O

380

50

tc.c

50

60

1/30

1128.41

635

530

0780

300

45

1/40

1 1 4.11 3

776

0 19 0

1400

30

36

1/50

1t47.26

932 '1070

892

13430

1400

25

30

1/60

1t62.12

13 9 0

ttbu

18330

2200

18.8

22.5

1/80

1t78.27

17 5 0

1460

18330

2200

tc

18

r/100

1/100.17

2290

19 1 0

2 18 5 0

2200

500

600

1t3

1/2.91

97

81

3480

140

300 '150

360

1t5

1/4.89

162

tJc

4120

233

180

1/10

1/9.5'l

315

262

6370

467

100

120

1/15

1114.05

467

389

8620

700

75

90

1/20

1 / 18 . 6 3

620

5 to

9800 't1270

933

tzJ

t23.22

772

643

50

60

i30

/ 3 0 . 10

833

12740

1400

37.5

45

/40

t38.12

10 0 0 't270

1060

1 4 11 0

2200

30

36

/50

148.78

1660

1380

15580

2200

500

600

1t3

112.87

130

108

3920

210

300

360

t/5

114.99

225

187

4 6 10

350

150

180

1/9.86

447

373

7 15 0

700

100

120

/ tc

114.22

645

537

10190

1050

75

90

t20

t19.78

897

747

11560

1400

60

72

/25

t24.20

11 0 0

1833

60

/30

1127.38

1240

917 '1030

13720

50

15970

2200

10

Motor specification Hz A

268

37.5

60

7.5

14.52

50

12.5

5.5

11.3

J/.C

tc

3.7

Outputshaftallowable Outputshaft overhangingload allowable (N) thrustload (N)

37.5

t3

2.2

Actual gear ratro

Outputshattallowable torque(Nm)

Roundup gear fatro

tto/

(THATLAND) AMrrsuersHr ELEcrRrcAUToMATToN co., LTD.


GEAREDMOTOR

Outlinedimensions

T a b l e1 1 - O u t l i n ed i m e n s i o n s Dimensions(mm)

Gear ratio

Outpul

(kw)

t-c

2.2

3.7

F

KL

N

Weight E

M

c

(xs)

z

H

1/3- 1/5O

289 (341)

36

120

85

50

100

160

0

1 0 . 5( 1 2 )

343 (395)

50

120

tJ3

65

1 0 9 121.5 1 e ) 7 5 't21.5 1ql tol 87.5

170

r/60

200

125

195

230

2

2s (24.51

1/3- 1/30

s61 (4241

50

150

120

65

146

39

38)

87.5

200

120

1 9 5 230

2

25.8 (29.41

1t40,'v50

380 (443)

50

150

35

65

tol

39

38)

87.5

200

25

195

230

2

25.8 (29.4)

1/60

413 (476)

60

150

150

80

187

3 9 ( 13 8 )

1 0 7 . 5 250

230

265

5

1t3-1t30

418 (490)

50

175

tlc

65

141

49

48)

102.5 230

145 't40

227

262

1/40,1i50

457 (529)

60

175

150

80

187

149 4 8 )

1 0 7 . 5 250

145

230

265

5

4 4 . 3( 4 7 . e )

1/60

484 (556)

75

175

170

95

206

49

48)

285

170

275

310

5

5 7 . 3( 6 0 . 9 )

1/3-1t30

4 7 1(538)

60

206

50

80

187

ol

60)

1 0 7 . 5 250

230

265

5

48.8(53.s)

1 t 4 0 _ 1 t 5 0 497 (564)

75

206

170

95

206

lo I

60)

.125

285

145 '170

275

310

5

6 1 . 8( 6 6 . 5 )

l/60

540 (607)

82

206

200

107

240

tol

60)

130

300

195

330

345

19

78.2 (82.5)

1/3-1/30

543 (618)

75

235

170

206

t/c

74)

125

285

170

275

310

tc

8 2 . 3( 8 8 . 6 )

1t40,1t50

584 (659)

a2

235

200

95 't07

74)

130

300

195

330

345

19

98.7 10s)

1/60

6 18 ( 6 9 3 )

90

235

230

120

280

t/c

74)

150

350

230

380

395

24

134 40)

13- 1130

637 7 1 7 )

82

275

200

107

240

154 94)

130

300

195

330

345

19

1 0 6 14\

t40.1/50

671 7 5 1 \

90

275

230

120

280

194 e4)

lcu

350

230

380

395

24

t3-1t20

667 747)

82

275

200

107

240

194 (194)

130

300

195

330

345

19

106 16)

/25,1t30

686 766)

90

275

230

120

280

194 (194)

150

350

230

380

395

24

1 4 1 50)

o.4 0.75

D

H

5.5 7.5

240

't75

tzJ

38.8 (42.4) 3 5 . 3( 3 8 . 9 )

40

48)

( ) is lor motorwith brake

T

ZH DEPTH

Table 12 - Shaftend dimensions

Dimensions(mm)

Gear SIZE

a

QK

D

36

32

22

E

42

36

28

ds h6 0 -0.013

W(kev)h9 6

50

45

32

T(kev)h9

0 -0 030

10

6

0 -0 030

7

8

F G

Table 13 - Flangetype gear dimensions

0 -0.036

8

U

ZT

ZH

3.5 0.4

4 0 -0.036

R

dSD 24

29

Dimensions(mm)

dB

D

0A 62

E

55

3J

FC

44

F 5

M8

12

0.8

96

34

67

2

0 -0.016

60

55

40

75

70

48

M

82

71

55

lo

10

N

90

72

60

18

11

8 14

0 -0.043

I

5

t.o

5.5 0 -0.043 6

7

0.8 M10 18

FD

FE

FF

5.5

60

62

t.3

159

57

8

190

77

4

88

73

7

n

n J

Gear size

zto

45

107

82

1 0 . 5 234

50

140

88

5.5

160

tu3

58

M

63

N

4

5

5

90 88

270

109

296

120

336

135

8 10

FH

FI

03

8

05 32

8

10 tc

20

I 16.5

29

lo

56

tJ.c

58

6

83

14.5

91

tz

185

8

Remarks:Pleasesee Table2, page2 for gearsize Sales by

(THATLAND) MTTSUBTSHI ELECTRTC AUTOMATTON CO.,LTD. Bang-ChanlndustrialEstateNo. 111 Soi Serithai54 T. Kannayao,A.Kannayao, Bangkok10230ThailandTel: 66-2517-1326,Fax 66-2517-1328

Produced by

ELECTRIC FA INDUSTRIAL MITSUBISHI PRODUCTS CORPORATION 1-1-1lmajukuhigashi Nishi-kuFukuoka819-0192 JapanTel:+81-92-805-3141, Fax+81-92-805-3764

MEATH-M-,I108-C specilicationssubject to change without notice


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