ASSEMBLY INSTRUCTIONS 2019
P hilip Matth ew s N 0 6 44585 BA (HONS) PD year 4
T ECHN I CA L PAC K
Parts List
6
7 2 4
5 11 9
Item
Qty
1
1
Pole one
2
1
Pole Three
3
3
Pole Four, Seven, Eight
4
1
Pole Ten
5
1
Pole Two
6
1
Base
7
2
Base pole
8
4
Brass pole
9
2
Pole Five
10
1
Pole Nine
11
1
Mirror
12
12
92105A420
13
12
M10 Brass bolt
14
12
M10 Brass nut
Part Number
1 9
10
3
7 DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
13 14
SCALE : 1 : 20 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 01
PART NAME :
THIRD ANGLE PROJECTION
Full model part list MATERIAL :
N/A FINISH :
N/A
DRAWN BY :
PHILIP MATTHEWS DATE :
10 / 04 / 19
500
1000
300
32
1650
32
994.1
503.34
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
SCALE : 1 : 20 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 02
PART NAME :
THIRD ANGLE PROJECTION
Full model overview MATERIAL :
N/A FINISH :
N/A
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
FULL PART ASSEMBLY
C
20.5
89.75
441.25
32
16
B 1650
773
8
A 30.4
2
CROSS SECTION FOR BASE POLE AND BRASS PEG CUTS
MIRROR ATTACHMENT CUT OUT
C (1:2)
DETAIL BOLT CUT CROSS SECTION
A (1:2)
B (1:2)
1.5MM TOLERENCE FOR M10 BOLT 0.75MM TOLERENCE FOR 16MM BOLT HEAD
28
0.5MM TOLERENCE FOR 6MM BRASS PEGS 1.5MM TOLERENCE FOR BASE POLES
8
6.5 20.5
13
2MM INDENTED CUT OUT, 8MM WIDE FOR BRASS MIRROR ATTACHMENT
17.5 30.4 POLE 1B POLE 1A
ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
(1:1)
SCALE : 1 : 8 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 03
PART NAME :
THIRD ANGLE PROJECTION
Pole 1 full assembly (part A & B) MATERIAL :
European beech wood FINISH :
Fine sanded / osmo oil
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
FULL PART ASSEMBLY
B
A (1:2)
10
DETAIL BOLT CUT CROSS SECTION
3
17
3MM COUNTERSINK FOR M10 THREADED WOOD INSERT 13MM CLEARANCE HOLE FOR M10 WOOD INSERT
13 17.5
10MM COUNTERSINK FOR M10 BOLT HEAD
A 56.15 160
17.5
91.35
CUT OUT FOR CLOTHES HANGER
B (1:2) 27
56.25
2.5
11.25
16
420
5MM WIDE CUT FOR COAT HANGER
32
5 17.5 13 CROSS SECTION FOR BASE POLE AND BRASS PEG CUTS
POLE 3A
POLE 3B
ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
(1:1)
SCALE : 1 : 4 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 04
PART NAME :
THIRD ANGLE PROJECTION
Pole 3 full assembly (part A & B) MATERIAL :
European beech wood FINISH :
Fine sanded / osmo oil
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
THIS PART NEEDS TO BE PRODUCED THREE TIMES = POLE 4,7,8
10
FULL PART ASSEMBLY
17.5 A (1:2)
DETAIL BOLT CUT CROSS SECTION
19
282.69
3
A 91.81
91.5 500
13 17
10MM COUNTERSINK FOR M10 BOLT HEAD
16
13MM CLEARANCE HOLE FOR M10 WOOD INSERT
32
3MM COUNTERSINK FOR M10 THREADED WOOD INSERT
13 17.5
POLE 4,7,8 B POLE 4,7,8 A
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND
(1:1)
SCALE : 1 : 4 QUANTITY : 3 SHEET SIZE : A4 DRAWING NUMBER : 05
PART NAME :
THIRD ANGLE PROJECTION
Pole 4,7,8 full assembly (A & B) MATERIAL :
European beech wood FINISH :
Fine sanded / osmo oil
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
FULL PART ASSEMBLY
5
50
385
950
32
16
30.71
B DETAIL VIEW OF GAPS BETWEEN HANGER CUT OUTS
2.5
A
1.5MM TOLERENCE FOR M10 BOLT 0.75MM TOLERENCE FOR 16MM BOLT HEAD
DETAIL BOLT CUT CROSS SECTION
5
30.71
POLE 10 A
50
12.38
16
10
B (1:2)
A (1:2)
17.5
POLE 10B DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND
(1:1)
SCALE : 1 : 5 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 06
PART NAME :
THIRD ANGLE PROJECTION
Pole 10 full assembly (part A & B) MATERIAL :
European beech wood FINISH :
Fine sanded / osmo oil
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
10
12.38
FULL PART ASSEMBLY - POLE DRAWINGS ARE MIRRORED (A&B)
17.5
B 1069.6
324.55
32
30.4
89.75
A
16
1650
DETAIL BOLT CUT CROSS SECTION
MIRROR ATTACHMENT CUT OUT 0.5MM TOLERENCE FOR 6MM BRASS PEGS
A (1:2)
B (1:2)
Ø6.5 POLE 2B
1.5MM TOLERENCE FOR M10 BOLT
POLE 2A
1.5MM TOLERENCE FOR BASE POLES
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
(1:1) ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND
SCALE : 1 : 8 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 07
20.5
13.01
0.75MM TOLERENCE FOR 16MM BOLT HEAD
PART NAME :
30.4
17.5
THIRD ANGLE PROJECTION
Pole 2 full assembly (part A & B) MATERIAL :
European beech wood FINISH :
Fine sanded / osmo oil
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
793.31
6.5
3
R1
20
103
20
993.37
1:16
BASE TO BE MADE FROM 3 160MM PLANKS WHICH WILL BE RUB JOINTED TOGETHER
DETAIL BASE ASSEMBLY SECTION
A (1:4)
103
20
R1 6.5
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
10MM DEEP INDENT FOR BASE POLE
3MM DEEP INDENT FOR 100MM BRASS PEG
6.5 (1:1)
SCALE : 1 : 10 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 08
PART NAME :
THIRD ANGLE PROJECTION
Base MATERIAL :
European beech wood FINISH :
Fine sanded / osmo oil
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
20
300
500
A
500
100
100
BASE LAYS FACE DOWN ON THE CNC CUT FROM THE OTHER SIDE.
Ø33
FULL PART ASSEMBLY
19.5
FULL PART ASSEMBLY
5
96.75
.2 R3
A 993
BASE POLE HOLE DETAIL
6.5MM HOLE PILLER DRILLED INTO POSITION
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
PART NAME :
A (1:2)
6.5
THIRD ANGLE PROJECTION
Base pole
BASE POLE NOT MANUFACTURED IN TWO HALVES
(1:1)
SCALE : 1 : 2 QUANTITY : 2 SHEET SIZE : A4 DRAWING NUMBER : 09
MATERIAL :
European beech wood FINISH :
Fine sanded / osmo oil
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
POLE 5 NEEDS TO BE PRODUCED TWICE. FULL PART ASSEMBLY - POLE DRAWINGS ARE MIRRORED (A&B)
B 84.8
269.6
A
519.6
574.55
89.75
32
16
1650
C
13 17.5 30.4 0.5 TOLERANCE FOR BRASS PIN CROSS SECTION FOR BASE POLE AND BRASS PEG CUTS (1)
DETAIL BOLT CUT CROSS SECTION
17.5
B (1:2)
A (1:2)
C (1:2)
13 POLE 5A
6.5
0.75MM TOLERENCE FOR 16MM BOLT HEAD
30.4
20.5
Ø6 .5
32
1.5MM TOLERENCE FOR M10 BOLT
CROSS SECTION FOR BASE POLE AND BRASS PEG CUTS (2)
20.5
1MM TOLERANCE FOR 19MM BASE POLE
POLE 5B
ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND
(1:1)
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
SCALE : 1 : 8 QUANTITY : 2 SHEET SIZE : A4 DRAWING NUMBER : 10
PART NAME :
THIRD ANGLE PROJECTION
Pole 5 full assembly (part A & B) MATERIAL :
European beech wood FINISH :
Fine sanded / osmo oil
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
DETAIL BOLT CUT CROSS SECTION (1)
17.5
FULL PART ASSEMBLY
17
A (1:2)
10
3
10MM COUNTERSINK FOR M10 BOLT HEAD
13MM CLEARANCE HOLE FOR M10 WOOD INSERT
3
3MM COUNTERSINK FOR M10 THREADED WOOD INSERT
A 283
19
91.5
91.5 DETAIL BOLT CUT CROSS SECTION (1)
500
2.25
16
13
32
B (1:2)
B 13 17.5
POLE 5A
17.5
POLE 5B
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND
17.5MM COUNTERSINK FOR INSERT NUT HEAD
(1:1)
SCALE : 1 : 4 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 11
PART NAME :
THIRD ANGLE PROJECTION
Pole 9 full assembly (part A & B) MATERIAL :
European beech wood FINISH :
Fine sanded / osmo oil
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
FULL PART ASSEMBLY 52.5
857.02
MIRROR BACKING CUT ON EITHER WATER JET OR PLASMA CUTTER
STEEL BACKING ATTACHES TO MIRROR USING MIRROR ADHESIVE ON THE SAME
45
.
SIDE AS THE COUNTERSUNK HOLES
A R7 5
4
DETAIL COUNTERSUNK HOLE
HOLES ARE COUNTERSUNK TO ONE SIDE
M5 SCREW HOLE
A (1:2)
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
SCALE : 1 : 8 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 12
PART NAME :
THIRD ANGLE PROJECTION
Mirror backing MATERIAL :
Mild steel FINISH :
filed / sanded / polished
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
R1
DETAIL BOLT HEAD
FULL PART ASSEMBLY A (2:1) KNURLING TO BE ADDED ON TO THE HEAD OF THE BOLT DURING BOLT TURNING.
R1
25
A B
70
BOLT TO BE MADE OUT OF 16MM SOLID BRASS ROD.
B (2:1)
16
1MM RADIUS ON BOTH EDGES OF BOLT HEAD
1 METER OF BRASS ROD CREATES 12 BOLTS.
16 Ø16 DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
SCALE : 1 : 1 QUANTITY : 12 SHEET SIZE : A4 DRAWING NUMBER : 13
PART NAME :
THIRD ANGLE PROJECTION
Brass bolt MATERIAL :
16mm Brass rod FINISH :
cleaned / polished
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
A (4:1) FULL PART ASSEMBLY
R1
MIRROR ATTACHMENT CUT OUT
16
A
20
25
1MM RADIUS ON BOTH EDGES OF BOLT HEAD
Ø1 6
BOLT TO BE MADE OUT OF 16MM SOLID BRASS ROD.
KNURLING TO BE ADDED ON TO THE NUT T DURING BOLT TURNING.
Ø16
DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.
500MM OF BRASS ROD CREATES 12 BRASS NUTS.
SCALE : 2:1 QUANTITY : 12 SHEET SIZE : A4 DRAWING NUMBER : 14
PART NAME :
THIRD ANGLE PROJECTION
Brass nut MATERIAL :
16mm solid brass rod FINISH :
cleaned / polished
DRAWN BY :
PHILIP MATTHEWS DATE :
01 / 05 / 19
Plank 1 original size 275 x 2440 x 25 2440
1780.0000
Plank 1A (275 X 1780 X 18)
275.0000
660
Plank1B (275 X 660 X 18)
Pole one A Pole one B
Pole three A Pole three B
Pole two A
Pole four A
Pole two B Pole five A
Pole seven A
Pole five B
Pole seven B
10.0000
Pole four B
18.0000 275.0000
Plank 1 planed to 18mm from 25 for cnc cutting
Plank 1 cut from 2440 to 1780 to create 2 planks (A&B)
Plank 2 original size 152 x 2440 x 25 2440.0000
1780.0000
Plank 2A (152 X 1780 X 18)
Plank 2B (152 X 660 X 18) Pole eight A Pole eight B
Pole six A 152.0000
660.0000
Pole six B
18.0000 152.0000
Plank 2 planed to 18mm from 25 for cnc cutting
Plank 2 cut from 2440 to 1780 to create 2 planks (A&B)
Plank 3 original size 152 x 2440 x 25 2440.0000
570.0000
Plank 3A (152 X 570 X 25) 152.0000
Pole nine A Pole nine B
1870.0000
Plank 3B (152 X 1870 X 25) Pole ten A Pole ten B
18.0000 152.0000
Plank 3 planed to 18mm from 25 for cnc cutting
Plank 3 cut from 2440 to 1870 to create 2 planks (A&B)
Plank 4 original size 190 x 2440 x 25 2440.0000
1220.0000
Plank 4A (190 X 1220 X 25) 190.0000
BASE
1220.0000
Plank 4B (190 X 1220 X 25)
BASE
21.0000 190.0000
Plank 4 planed to 21mm from 25 for cnc cutting
Plank 4 cut from 2440 to 1220 to create 2 planks (A&B) The base will be biscuit jointed and out of three planed cut to size planks.
Plank 5 original size 190 x 2440 x 25 2440.0000
1220.0000
Plank 5A (229 X 1220 X 38)
229.0000
BASE
21.0000 229.0000
Plank 5 planed to 21mm from 38 for cnc cutting
1220.0000
Plank 5B (229 X 1220 X 38)
spare wood
Plank 5 cut from 2440 to 1220 to create 2 planks (A&B) The base will be biscuit jointed and out of three planed cut to size planks.
Plank 6 created by joining plank 4A, 4B, 5A 1220.0000
609.0000
B ILL OF MAT ER I AL S Part n u mb e r
Par t n ame
Makes
N um b e r o f p a r ts
Sup p l i e r
Sup p l i e r pro d uct na m e
Cost per item
C o s t fo r t o t a l num b e r o f p a rt s
Part 1
P l an k 1
Pol e 1 , 2 , 5 ,3,4 ,7
x 1
G i b b s a nd D a nd y
2 7 5 x 2 4 40 x 25 ( b e e ch)
£1 0.6 7
£1 0.6 7
Part 2
P l an k 2
Pol e 6, 8
x 1
G i b b s a nd D a nd y
1 5 2 x 2 4 4 0 x 25 ( b e e ch)
£1 0.6 7
£1 0.6 7
Part 3
P l an k 3
Pol e 9,1 0
x 1
G i b b s a nd D a nd y
1 5 2 x 2 4 4 0 x 25 ( b e e ch)
£1 0.6 7
£1 0.6 7
Part 4
P l an k 4
Bas e
x 1
G i b b s a nd D a nd y
1 9 0 x 2 4 40 x 25 ( b e e ch)
£1 0.6 7
£1 0.6 7
Part 5
P l an k 5
Bas e ( s am e )
G i b b s a nd D a nd y
2 2 9 x 2 4 40 x 38 ( b e e ch)
£21 .79
£21 .79
Part 6
1 6mm br as s r od
Br as s bol t ( x1 2 )
x 1
uk f a b 1 2
1 6 m m b r a s s ro d 1 0 0 0 m m
£26
£26
Part 7
1 6mm br as s r od
Br as s n u t ( x1 2 )
x 1
uk f a b 1 2
1 6 m m b r a s s ro d 50 0 m m
£1 7
£1 7
Part 8
Br as s br ac ket
N/A
x 2
Tnj p i p e c l i p s l td
2 8 m m Sc re w On Bra cke t
£4 .80
£4.80
Part 9
Mi r r or
Mi r r or
x 1
Cut to si z e m i r r o r s
Custo m c u t p o l i s he d m i rro r
£55
£55
Part 10
4 mm mi l d s t eel
Mi r r or ba c k i ng
x 1
1 2 3 o f f c uts
4mm mild steel
£35.75
£35.75
Part 11
1 9mm D ow el r ods
Bas e pol e s
x2
Onl i ne w o o d sto r e
1 9 m m b e e ch wo o d d o we l
£8
£8
To t a l co s t p e r i t e m
£21 1 .0 5
Ma nufa ct uri ng co s t
£31 6 .53
To t a l co s t p e r i t e m RRP
£527.58 £1 0 55.1 6
Qua nt i t y o f 50 RRP
£84 4.1 28
Qua nt i t y o f 1 0 0 RRP
£6 33.0 9 6