SectBHydraulicHose

Page 1

SAFETY PRECAUTIONS FOR THE USE OF PIRTEK® HOSE ASSEMBLIES Your Personal Safety may directly or indirectly be compromised if the hose assembly is abused. By following the INSTRUCTIONS below, the more common abuses of hose and hose assemblies can be avoided.

HYDRAULIC HOSES

WARNING

INSPECT the hose assembly before each use.

SAFETY WARNING

REPLACE the hose assembly immediately if: A. The cover appears abnormal B. You believe it may be abnormal C. There is any fluid leakage D. The fittings are damaged E. The hose is damaged F. Reinforcement is visible through the cover DO NOT EXCEED the maximum working pressure of the hose. DO NOT KINK the hose assembly. DO NOT BEND beyond the specified minimum bend radius of the hose. DO NOT EXPOSE to temperatures beyond the published maximums for the hose or fluid being conveyed. DO NOT USE AS A STRENGTH MEMBER for pulling or lifting equipment. Use support cables for vertical installations. USE ONLY WITH COMPATIBLE FLUIDS as outlined in the Chemical Compatibility Charts or as specifically approved in writing by Pirtek Fluid Systems. PIN PRICK THE COVER of hoses used for compressed air above 17 bar or 250 psi to allow the safe escape of air that permeates through the liner and reinforcement (except STH, R5HT and 3130). The maximum working pressure and temperature must also be reduced by 30%. Use only Pirtek HOSE AND FITTINGS COMBINATIONS as designated in their current assembly guidelines. Use only Pirtek PROCEDURES and ASSEMBLY EQUIPMENT as published and maintained in their M.A.P.S. documentation. Relationship between actual working presasure and service life Experimental pressure waveform

Pressure as a % of Rated Pressure at 100

90 80 70 % of Service Life

• The use of conventional wire reinforced rubber hose often entails the pressure fluctuations of fluid. • The factors concerned with such pressure fluctuations are generally classified into two: those stemming from the pump itself, and the others ascribable to external impacts imparted to the hose via the operating demands. The latter are considered to have the greater effect on the service life of the hose. • External impulse pressure is estimated to be 150% of the set pressure (actual working pressure) of a relief valve, and sometimes exceeds 300%.

100

60

150 125

5% of one cycle

Rated pressure

100 75 50

25 (kgf/cm ) 0

50

Peak pressure 150 ± 7% Pressure rising rate

2

40

15% of one cycle 1/35 minute a cycle

30 20 10 0

100 125 150

200 300 400 Actual working pressure Recommended working pressure

500

600

%

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

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SELECTION GUIDE Page Group

Normal Usage

Features & Benefits

(See main Specifications page for details and Approvals)

6

IRFWSDH FRAS Suction/Delivery

Hardwall FRAS hose for arduous air / water applications in u/ground coal mining

Electrically conductive NBR liner and CR cover meeting AS2660 requirements

7

MPH Multipurpose

High quality black multi-purpose hose with spiral wound textile reinforcement

Synthetic black rubber inner and outer. Abrasion and weather resistant. Oil resistant

8

IRFAW FRAS Air / Water

Softwall hose for arduous air/water applications in underground mining

Weather resistant black cover with orange spiral. Fire resistant / anti static rating

9

R6 Textile braid hose

Low pressure hydraulic fluids, aqueous emulsions, air transfer and water

SAE 100R6 rated hose with oil resistant liner suited to push fit fittings

10

R5HT Hi-Temp. Truck Hose

Medium pressure air and hydraulic hose common on American equipment

Internal diameters match the inside diameter of copper tube to yield an unrestricted flow

11

HTAB/HTFH Engine & Air Brake

Specifically intended for trucking industry applications involving diesel fuel / air brakes

Black rubber with poyester textile outer cover for safe escape of entrapped air

12-14

JW210A / JW250 / JW400 Jet Wash Hose

Flexible high pressure compact hose for pressure cleaning with water and detergents

210 and 250 bar versions with 1-wire braid, 400 bar version with 2-wire braid

15-16

R1AT / R1ATFS One wire braid

Medium pressure hose for hydraulic fluids and aqueous emulsions and water

Normally black but R1ATFS has red cover to indicate use in fire suppression systems

17-19

R2AT/2SC, JH70 Two wire braid

High pressure hose for hydraulic fluids and aqueous emulsions and water. JH70 for high pressure jacking applications

Synthetic rubber oil resistant liner and abrasion resistant cover. 2 steel braids

R2ATHT High Temp. 2 wire hose

High pressure hose for hydraulic fluids and aqueous emulsions and water

As above but high temperature rubber formulation. Blue cover

HYDRAULIC

SELECTION GUIDE

Tank truck suction & delivery hose for fuels & Synthetic smooth oil resistant inner tube. 2 mineral oils with aromatic content ≤ 40% braids of textile & a metal spiral. Antistatic

20

C21 Isobaric 210 bar

21, 25

C25, PC25 Isobaric 250 bar

22

PC28PS Isobaric 280 bar

23, 26

C35, PC35 Isobaric 350 bar

24, 27

C42, PC42 Isobaric 420 bar

28

C45 Isobaric 450 bar

29

JBF Large Bore Hose

Large bore medium pressure hose for hydraulic fluids incl. aqueous emulsions

Spiral construction. Prolonged usage with water based fluids will corrode reinforcement

30

LPG LP Gas Hose

High pressure hose for transfer of LPG,

butane-propane on stationary and mobile eqpm’t.

Woven black poly cover with blue trace over single st. steel braid / teflon liner. AGA approved.

31

XT3 Caterpillar® 4000-2500 psi

32

XT5 Caterpillar® 5000psi

High pressure multi-spiral hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. Provide flexibility and high temperature resistance

Compatible with Caterpillar® reusable fittings (genuine Caterpillar manufactured hose). XT3 has a grey cover, XT5 a rust red cover. Black outer cover to become standard on both hose types

33

WB1000 Water Blast Hose

34 B

Construction

IROFSD Oil Fuel Suction

18

2

Product Code

5

MISC.

HYDRAULIC HOSES

RUBBER HOSES

WB1100 Water Blast Hose

Class 21 hoses suit 210 bar WP Isobaric (constant working pressure for all sizes) range of hoses exclusive to Pirtek. Simplifies hose selection in circuits of known working pressure ‘PS’ Suffix denotes extreme abrasion resistant sheath over the cover ‘PC’ Prefix denotes Komatsu® genuine hoses

Class 25 hoses suit 250 bar WP Class 28 hoses suit 275 bar WP Class 35 hoses suit 350 bar WP Class 42 hoses suit 420 bar WP Class 45 hoses suit 450 bar WP

Very high constant pressure hose for water scaling systems. Suitable for passage of water and aqueous solutions

2.5 : 1 safety factor. Do not use in hydraulic systems

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


SELECTION GUIDE Page Group

Product Code

Construction

Normal Usage

Features & Benefits

(See main Specifications page for details and Approvals)

Flexible in cold temperatures (coldrooms). Small OD and good over sheaves

Constant 207 bar working pressure for all sizes. Perforated cover for gaseous applications

36

3JET Water jetting hose

Medium pressure hose for water jetting and drain cleaning. Low elongation

Constant 207 bar working pressure for all sizes. Perforated cover for gaseous applications

37

30CTX2 Twin cold temp. hose

Commonly found in forklift applications in cold rooms

Constant 207 bar working pressure for all sizes. Hytrel core tube and perforated cover

38

3130 General purpose R7

General hydraulics, material handling, pneumatics, and agricultural equipment

The original SAE 100R7 design with nylon tube and urethane cover. Economical

39

3360X2 Twin forklift hose

Similar to 30CT except with nylon core tube

As for 30CT but with nylon tube and a wider range of sizes

37AL R7 non-conductive

Non conductive hydraulic hose for aerial lift equipment

Polyester core and good cold weather flexibility. SAE 100R7 performance

37ALX2 Twinline non-conductive

Non conductive twin line hydraulic hose for aerial lift equipment

Polyester core and good cold weather flexibility. SAE 100R7 performance

3800 Compact R8

Pilot lines, general hydraulics, and machine tools at higher pressures than 100R7

Compact dimensions due to aramid fibre reinforcement - suits 100R7 fittings

43

3E80 Non-conductive R8

Non conductive hydraulic hose for aerial lift equipment with higher working pressures

Dimensionally as for 3R80 hose. Nylon core and orange urethane cover

44

3R80 General purpose R8

General hydraulics, material handling, forestry and construction

The original 100R8 with nylon core and urethane cover. Long impulse / flex life

45

3VE0 High Pressure Jacking

Extreme pressure hose for high pressure jacks and rescue equipment

Orange cover signifies electrically non conductive hose

46

STH St. Steel TeflonÂŽ hose

Laundry equipment, plastic moulding presses, steam and hot air discharge

Teflon liner and SS braid allow high temperature and chemical capability

40 41 42

THERMOPLASTIC

30CT Cold temp. hose

SELECTION GUIDE

35

HYDRAULIC HOSES

THERMOPLASTIC HOSES

ORDERING PIRTEK ASSEMBLIES Should you wish to describe a Pirtek hose assembly in an abbreviated form, please use the following format. A forward slash is used to separate each field. Product Codes for fittings can be found in Pirtek Catalogue Section C (except Mining Fittings Section U)

If spiral guard SSG-025 were fitted over the full length, the designation would be: R1AT-12 / JF1-1712J / C614-1212J / 1200 / SSG-025 If both ends were fitted with the 45° flanged elbow set in alignment, the designation would appear: R1AT-12 / C614-1212J / 1200 / 0 Generic Pattern : Hose / End A / End B / Length / Protection / Angle This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

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HYDRAULIC HOSES

FAST FIND TABLE

SIZE, PRESSURE, TEMPERATURE

Product Code & Hose Type dia. (ins.) mm size

Working Pressure (bar)

Temp.

³/₁₆

¼

⁵/₁₆

½

5/₈

¾

1

2

3

4

-003

-004

-006

-008

-010

-013

-016

-019

-025

-032

-038

-045

-050

-063

-076

-090

-100

10

10

10

10

10

10

10

10

10

-20°/+70°

5

20

20

20

20

-15°/+70°

6

-40°/+100°

7

-15°/+70°

8

-40°/+150°

9 10

°C

FAST FIND TABLE

IROFSD

Oil Fuel Suction

IRFWSDH

FRAS Air/Water Suction

MPH

Multipurpose

IRFAW

FRAS Air / Water

R6

Low pressure hydraulic

28

R5HT

High Temp 100R5

Unique diameters throughout range 3/16” to 1.13/16”

-40°/+135°

HTAB/HTFH Engine/Air Brake Hose

Unique diameters throughout range 3/16” to 1.3/8”

-40°/+149°

11

JW210A

Jet Wash 210 bar

210

-40°/+155°

12

JW250 / A

Jet Wash 250 bar

250

250

-40°/+155°

13

JW400 / A

Jet Wash 400 bar

400

-40°/+155°

14

R1AT

1-Wire Hydraulic

-40°/+100°

15

R1ATFS

Fire Suppression

-40°/+100°

16

R2AT/2SC

2-Wire Hydraulic

-40°/+100°

17

R2ATHT

2-Wire High Temp.

-40°/+100°

18

JH70

Jacking Hose

-40°/+100°

19

C21

Isobaric 210 bar

C25, PC25

Isobaric 250 bar

PC28PS

Isobaric 280 bar

C35, PC35

Isobaric 350 bar

C42, PC42

Isobaric 420 bar

C45

Isobaric 450 bar

JBF

Large Bore

LPG

LPG Gas Hose

XT3

Caterpillar® 4000-2500 psi

XT5

20 35

250

225

35

28

215

35

35

35

20

35

20

20

28

21

88

63

50

20

20

20

180

160

330

275

250

215

165

125

90

80 69/70 70

396

345

293

224

207

172

155

120

103

700

700

350

105

20

160

400

140

20

180

225 415

35

40

105

210 250 280 380 420

350

350

420

420

350

250

250

280

280

350 420

276

21,25

-40°/+120°

22

350

350

350

350

-40°/+120°

23,26

420

420

420

420

-40°/+120°

24,27

-40°/+100°

28

-40°/+100°

29

-20°/+125°

30

26 276

20

-40°/+120°

250

140 276

-40°/+120°

250

450 26

20

276

276

207

172

172

-40°/+121°

31

Caterpillar® 5000 psi

345

345

345

345

345

-40°/+120°

32

WB1000

1000 bar Water Blast

1000

-40°/+80°

33

WB1100

1100 bar Water Blast

-40°/+80°

34

30CT

Cold Temp Isobaric 207

-54°/+94°

35

3JET

Water Jetting Hose

-40°/+66°

36

30CTX2

Twin Line 30CT

-54°/+94°

37

3130

Medium Pressure

-40°/+100°

38

3360X2

Twin Line Forklift

-54°/+94°

39

37AL

Non-conductive

37ALX2

Twin Line 37AL

3800

High Pressure compact

3E80

HP Non-conductive

3R80

High Pressure

3VEO

High Pressure Jacking

STH

St Steel Teflon Hose

1100 207 331 172

207

207

207

207

207

331 207

207

207

207

207

172

155

138

207 86

69

207 207 345 345 206

207

207

207

207

-54°/+100°

40

207

207

207

-54°/+100°

41

345

276

241

-40°/+100°

42

345

276

241

-40°/+100°

43

345

276

241

-40°/+100°

44

689

551

-40°/+66°

45

-55°/+240°

46

206

172

138

120

155 103

69

138 69

Chemical Compatibility Tables Commence page 48 4

B

Pg.

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

IROFSD

OIL / FUEL SUCTION & DELIVERY

Construction

Applications

Inner Tube:

Light weight hardwall suction and delivery hose for fuels having an aromatic content up to 30%,

Black smooth NBR compound

and mineral oils. Suitable in hydraulic systems and for loading and unloading of tank trucks, refineries and maintenance shops

Reinforcement:

Temperature Range:

Limitations:

High strength synthetic cord plus embedded

-20째C up to +70째C

Not suitable for ester oils

Cover:

Comment:

Hose Tails:

Black, smooth (wrapped finish) SBR weather

Lay line example may not be a true indication

Pirtek J, 932, 934, 954 Series crimp fittings

resistant rubber compound

of current status. Refer Pirtek for current

L Series, Cam & Groove, Combination Steel

information

(all with clamps)

steel helix wire and anti-static copper wire

RUBBER HOSE

Lay line example: Black text on yellow background. Note Comment above

PIRTEK OIL FUEL S/D IROFSD 10 BAR (150psi) WORK.PRESS.

Product Code

Nominal ID

OD

Pressure bar

Min bend radius

Weight

Crimp Tail Series

mm

ins

mm

working

min burst

vacuum

mm

Kg/m

IROFSD-019

19

3/4

30

10

30

0.9

80

0.67

-

IROFSD-025

25

1

35

10

30

0.9

105

0.80

-

IROFSD-032

32

1.1/4

42

10

30

0.9

135

0.98

-

IROFSD-038

38

1.1/2

49.5

10

30

0.9

165

1.34

932

IROFSD-045

45

1.3/4

57

10

30

0.9

205

1.60

-

IROFSD-051

51

2

63

10

30

0.9

230

1.84

J, 932

IROFSD-063

63

2.1/2

78

10

30

0.9

290

2.79

J, 954

IROFSD-076

76

3

89

10

30

0.9

360

2.94

934

IROFSD-102

102

4

118

10

30

0.9

515

4.94

-

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

5

B


HYDRAULIC HOSES

IRFWSDH

FRAS AIR / WATER SUCTION & DELIVERY

Construction

Applications

Reference Speifications

Inner Tube:

Hardwall hose designed for arduous air / water

Approvals:

Black, smooth, electrically conductive NBR rubber compound

applications in underground coal mining, where

Meets or exceeds

fire resistant, anti static properties are required

AS2660, incorporating AS1180.13A and AS1180.10B

RUBBER HOSE

Reinforcement:

Temperature Range:

High strength synthetic cord plus helix wire

-15°C up to +70°C

Cover:

Comment:

Hose Tails:

Black smooth (wrapped finish) electrically

Lay line example may not be a true indication

Industrial fittings

conductive CR rubber compound, fire, oil

of current status. Refer Pirtek for current

High pressure 2 or 4 bolt clamps

weathering and UV resistant

information

Pirtek “J” series 2

Lay line example: White text on orange background. Note Comment above PIRTEK FRAS WATER SUCTION & DELIVERY IRFWSDH 20BAR (290PSI) W.P MEETS & EXCEEDS AS2660 CLASS B

Product Code

Nominal ID

OD

Pressure bar

Min bend radius

Weight

IRFWSDH-025†

DN 25

mm 25.4

ins 1

mm 42.5

working 20

min burst 80

vacuum 0.9

mm 125

kg/m 1.34

IRFWSDH-051

50

50.8

2

71

20

80

0.9

255

2.58

IRFWSDH-063†

63

63.5

2.1/2

84

20

80

0.9

320

3.27

IRFWSDH-076

75

76

3

97

20

80

0.9

375

3.96

IRFWSDH-102

100

102

4

124

20

80

0.9

610

5.71

IRFWSDH-152†

150

152

6

178

20

80

0.9

1000

11.46

† Subject to availability

6

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

MPH

MULTIPURPOSE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Low pressure hose for fluids such as mineral

Exceeds SAE J 517 (100 R6)

Seamless synthetic rubber, oil resistant

and vegetable oils, aqueous emulsions, water,

Exceeds EN 854 R6

air and inert gases.

JIS B 8360

Reinforcement:

Temperature Range:

Impulse Testing:

Two or four spirals of textile fibre

Water 0º C to +50º C (continuous)

400 000 cycles of JIS waveform @ 133% of

Water 0º C to +70º C (temporary)

working pressure (hose only) all sizes

Air -40º C to +50º C (in case of air applications, pressure should be less than 15bar) -40°C up to 70°C external ambient Cover:

Comment:

Hose Tails:

Black synthetic rubber resistant to abrasion,

Lay line example may not be a true indication

Pirtek ‘P’ Series all sizes

oils, ozone and weathering

of current status. Refer Pirtek for current

Pirtek ‘T’ Series option on 3/8, 1/2, 5/8 sizes

information Lay line example: Green text on black background. Note Comment above

RUBBER HOSE

Other fluid -40°C up to +100°C

PIRTEK MULTI MPH-12 (3/4”) 35BAR W.P. (500 PSI)

Product Code

Nominal ID

Reinforcement

OD

Pressure bar

Min bend radius

Weight

MPH-04

mm 6.3

in 1/4

4 fabric spiral

mm 14.0

working 35

min burst 140

mm 55

Kg/m 0.15

MPH-05

8.0

5/16

4 fabric spiral

15.8

35

140

60

0.19

MPH-06

9.5

3/8

4 fabric spiral

17.4

35

140

65

0.21

MPH-08

12.7

1/2

4 fabric spiral

21.3

35

140

90

0.28

MPH-10

15.9

5/8

2 fabric spiral

23.5

35

140

110

0.30

MPH-12

19.0

3/4

4 fabric spiral

31.4

35

140

135

0.59

MPH-16

25.4

1

4 fabric spiral

37.5

35

140

170

0.74

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

7

B


HYDRAULIC HOSES

IRFAW

FRAS AIR / WATER / STONEDUST

Construction

Applications

Inner Tube:

Softwall hose designed for arduous air / water applications in underground coal mining, where

Black smooth electrically conductive NBR oil resistant rubber compound

fire resistant anti static properties are required

Reinforcement:

Temperature Range:

Approvals:

2 or 4 spiral plies of high strength synthetic cord

-15°C up to +70°C

Meets or exceeds AS2660-91B, incorporating AS1180.13A and AS1180.10B

RUBBER HOSE

Cover:

Comment:

Hose Tails:

Black smooth (wrapped finish) electrically

Lay line example may not be a true indication

Industrial fittings / FFI Ferrules

conductive CR rubber compound with orange

of current status. Refer Pirtek for current

High pressure 2 or 4 bolt clamps

spiral stripe. Fire, oil and weather resistant

information

Lay line example: Black text on orange background. Note Comment above PIRTEK AIR / WATER / STONEDUST FRAS IRFAW 20 BAR (290 psi) WORK. PRESS. MEETS & EXCEEDS AS 2660 “CLASS B”

Product Code

8

B

Nominal ID

Reinforcement

OD

Pressure bar

Weight

mm

in

mm

working

min burst

Kg/m

IRFAW-013

13

1/2

2 spiral plies

23

20

80

0.36

IRFAW-019

19

3/4

2 spiral plies

29

20

80

0.47

IRFAW-025

25

1

2 spiral plies

37

20

80

0.70

IRFAW-032

32

1.1/4

2 spiral plies

46

20

80

1.02

IRFAW-038

38

1.1/2

2 spiral plies

52.5

20

80

1.21

IRFAW-051

51

2

2 spiral plies

66

20

80

1.60

IRFAW-063

63.5

2.1/2

4 spiral plies

81

20

80

2.27

IRFAW-076

76

3

4 spiral plies

93

20

80

2.53

IRFAW-102

102

4

4 spiral plies

120

20

70

3.60

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

R6

LOW PRESSURE HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, oil

Low pressure hose for hydraulic fluids such as

SAE J 517 (100 R6)

resistant

mineral and vegetable oils, aqueous emulsions,

EN 854 R6

Reinforcement:

Temperature Range:

One braid of textile fibre

-40°C up to +100°C (125° intermittent)

Cover:

Comment:

Black synthetic rubber resistant to abrasion, oils,

This hose is not stocked by Pirtek, but is included Pirtek ‘P’ Series all sizes

ozone and weathering

as a technical reference for what is a commonly

water, air and inert gases

Hose Tails:

specified Standard. It can be supplied to special

RUBBER HOSE

order

Lay line example: Note Comment above

Product Code R6-03 †

Nominal ID mm 5.0

OD in 3/16

mm 10.9

Min bend radius

Weight

min burst 138

mm 50

Kg/m 0.1

Pressure bar working 34

R6-04 †

6.5

1/4

12.6

28

112

65

0.13

R6-05 †

8.0

5/16

14.3

28

112

75

0.15

R6-06 †

9.5

3/8

15.8

28

112

75

0.18

R6-08 †

13

1/2

19.8

28

112

100

0.23

R6-10 †

16

5/8

23.0

24

97

125

0.28

R6-12 †

19

3/4

26.5

21

84

150

0.36

R6-16 †

25

1

32.5

21

84

165

0.45

† Subject to availability

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

9

B


HYDRAULIC HOSES

R5HT

LOW PRESSURE HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, oil

Low to medium pressures hose that will handle

Exceeds SAE J 517 (100 R5)

resistant

high temperature hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water, air and inert gases

Reinforcement:

Temperature Range:

One textile braid and one braid of high tensile

-49°C up to +150°C,

steel wire

except air (not to exceed 121°C) and

Impulse Testing: See Table below for Impulse Test criteria (hose only)

water (not to exceed 82°C)

RUBBER HOSE

Cover:

Comment:

Hose Tails:

Black synthetic rubber with blue polyester textile

Lay line example may not be a true indication

Pirtek ‘A’ Series (field attachable)

outer braid resistant to abrasion, oils, ozone and

of current status. Refer Pirtek for current

Pirtek ‘R’ Series (crimp)

weathering. Permeable cover allows safe escape information of entrapped air when used to conduct high pressure air

Lay line example: White ink-jet text on blue background. Note Comment above PIRTEK HI-TEMP 8.3MM (5/16”) R5HT-06 155 BAR (2,250PSI) WORK. PRESS: 150°C./SAE J1402 TYPE AII 2Q04 BATCH 0037

Product Code

Nominal ID

OD

Pressure bar

Min bend radius

Weight

Test Impulses

R5HT-04

mm 5.1

in 3/16

mm 13.2

working 207

min burst 827

mm 76

Kg/m 0.19

150 000

R5HT-05

6.8

1/4

14.8

207

827

86

0.24

150 000

R5HT-06

8.3

5/16

17.1

155

620

102

0.34

150 000

R5HT-08

10.7

13/32

19.5

138

552

117

0.39

150 000

R5HT-10

13.2

1/2

23.4

121

483

140

0.55

150 000

R5HT-12

16.4

5/8

27.4

103

414

165

0.69

150 000

R5HT-16

22.8

7/8

31.4

55

221

187

0.66

150 000

R5HT-20

29.2

1.1/8

38.1

43

172

229

0.78

100 000

R5HT-24

35.5

1.3/8

44.4

34

138

267

1.00

100 000

R5HT-32 †

46.6

1.13/16

56.2

20.7

83

337

1.40

100 000

† Does not comply with SAE 100R5 operating pressure of 24 bar or minimum burst pressure of 96 bar

10

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


ENGINE & AIR BRAKE* HOSE EXTRA FLEXIBLE LOW PRESSURE HOSE Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, oil

Low to medium pressures hose that will handle

* SAE J1402 Type AII in sizes -04 through -12

high temperature hydraulic fluids such as mineral FMVSS106

resistant

and vegetable oils, aqueous emulsions, gasoline, Consult Pirtek for specific Industry Approvals fuel, lubricating oils, coolants, water, air and inert gases

Reinforcement:

Temperature Range:

One polyester braid and one braid of high tensile

-49°C up to +149°C,

steel wire

except air (not to exceed 121°C) and

HYDRAULIC HOSES

HTAB / HTFH

water (not to exceed 82°C) Comment:

RUBBER HOSE

Cover:

Hose Tails:

Black synthetic rubber with black polyester textile Lay line example may not be a true indication

Pirtek ‘A’ Series (Field Attachable)

outer braid resistant to abrasion, oils, ozone and

Pirtek ‘R’ Series (Crimp)

of current status. Refer Pirtek for current

weathering. Permeable cover allows safe escape information of entrapped air when used to conduct high pressure air Lay line example: White Ink-Jet on black background. Note Comment above PIRTEK HI-TEMP AIR BRAKE 7.9MM (5/16”) HTAB-06 103 BAR (1500PSI) WORK. PRESS: 149°C. SAE J1402 TYPE AII 2Q07 PIRTEK HI-TEMP FLEX HOSE 22.4MM (7/8”) HTFH-16 28 BAR (400PSI) WORK. PRESS: 149°C. 2Q07

Product Code

Nominal ID

OD

Pressure bar

Min bend radius

Weight

HTAB-04

mm 4.8

in 3/16

mm 13.7

working 138

min burst 552

mm 19.1

Kg/m 0.19

HTAB-05

6.4

1/4

15.7

103

412

25.4

0.24

HTAB-06

7.9

5/16

17.7

103

412

31.8

0.28

HTAB-08

10.4

13/32

20.1

86

345

44.5

0.33

HTAB-10

12.7

1/2

24.0

86

345

57.2

0.50

HTAB-12

15.9

5/8

27.9

52

207

69.9

0.58

HTFH-16

22.4

7/8

32.3

28

110

88.9

0.55

HTFH-20

28.7

1.1/8

38.9

21

83

114.3

0.68

HTFH-24

35.1

1.3/8

46.0

17

69

139.7

0.85

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

11 B


HYDRAULIC HOSES

JW210A

JET WASH HOSE

Construction

Applications

Inner Tube: Synthetic rubber, resistant to water

Extremely flexible, high pressure compact hose

and detergents in aqueous solution

for pressure cleaners. Suitable for conducting

Reinforcement:

Temperature Range:

Limitations:

One braid of high tensile steel wire

-40°C up to +155°C

Not suitable for steam and hydraulic applications

water and detergents in aqueous solution

Not suitable for steam and hydraulic applications

RUBBER HOSE

Cover:

Comment:

Hose Tails:

Pin pricked black synthetic rubber resistant to

Lay line example may not be a true indication

Pirtek ‘K’ Series

oils, ozone and weathering. Cover features a

of current status. Refer Pirtek for current

high level of abrasion resistance

information

Lay line example: Embossed text on a black abrasion resistant cover. Note Comment above PIRTEK JETWASH 6.5 mm (1/4”) JW210A-04 210 BAR (3045 PSI) WORK PRESS MAX 155°C ABRASION RESISTANT COVER

Product Code JW210A-04 †

Nominal ID mm 6.4

OD mm in 1/4

Wire 11.1

Pressure bar Cover 13.4

working 210

min burst 840

Min bend radius

Weight

mm 45

Kg/m 0.20

Test Impulses 150 000

† See Comment above

12

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

JW250 / JW250A JET WASH HOSE

Construction

Applications

Inner Tube: Synthetic rubber, resistant to water

Extremely flexible, high pressure compact hose

and detergents in aqueous solution

for pressure cleaners. Suitable for conducting

Reinforcement:

Temperature Range:

One braid of high tensile steel wire

-40°C up to +155°C

water and detergents in aqueous solution

Not suitable for steam and hydraulic applications Comment:

Hose Tails:

Pin pricked blue synthetic rubber resistant to

Lay line examples may not be a true indication

Pirtek ‘K’ Series all sizes

abrasion, oils, ozone and weathering. Specify

of current status. Refer Pirtek for current

JW250A for an even higher level of abrasion

information

resistance with black cover

Lay line example: White text on blue background (standard cover). Embossed text on black cover (abrasion resistant cover). Note Comment above PIRTEK JETWASH 9.5 mm (3/8”) JW250-06 250 BAR (3625 PSI) WORK PRESS MAX 155°C

RUBBER HOSE

Cover:

PIRTEK JETWASH 6.5 mm (1/4”) JW250A-04 250 BAR (3625 PSI) WORK PRESS MAX 155°C ABRASION RESISTANT COVER

Product Code

Nominal ID

OD mm

JW250-04 †

mm 6.4

in 1/4

JW250A-04 †

6.4

1/4

JW250A-06 †

9.6

3/8

Wire 9.9

Pressure bar

Min bend radius

Weight Kg/m

Test Impulses

Cover 11.8

working 250

min burst 1000

mm 35

9.9

11.8

250

1000

35

150 000

13.2

13.4

250

1000

75

150 000

150 000

† See Comment above

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

13

B


HYDRAULIC HOSES

JW400 / JW400A

2-WIRE JET WASH HOSE

Construction

Applications

Inner Tube: Synthetic rubber, resistant to water

Extremely flexible, high pressure compact hose

and detergents in aqueous solution

for pressure cleaners. Suitable for conducting

Reinforcement:

Temperature Range:

Two braid of high tensile steel wire

-40°C up to +155°C

water and detergents in aqueous solution

Not suitable for steam and hydraulic applications

RUBBER HOSE

Cover:

Comment:

Hose Tails:

Pin pricked blue synthetic rubber resistant to

Lay line examples may not be a true indication

Pirtek ‘K’ Series all sizes

abrasion, oils, ozone and weathering. Specify

of current status. Refer Pirtek for current

JW250A for an even higher level of abrasion

information

resistance with black cover

Lay line example: White text on blue background (standard cover). Embossed text on black cover (abrasion resistant cover). Note Comment above PIRTEK JETWASH 9.5 mm (3/8”) JW400-06 400 BAR (5800 PSI) WORK PRESS MAX 155°C PIRTEK JETWASH 69.5 mm (3/8”) JW400A-06 400 BAR (5800 PSI) WORK PRESS MAX 155°C ABRASION RESISTANT COVER

Product Code

Nominal ID

OD mm

Pressure bar

Min bend radius

Weight

JW400-06 †

mm 9.5

in 3/8

Wire 14.8

Cover 16.8

working 400

min burst 1520

mm 90

Kg/m 0.44

JW400A-06 †

9.5

3/8

13.2

13.4

400

1520

90

0.44

Test Impulses 150 000 150 000

† See Comment above

14

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

R1AT

SINGLE WIRE BRAID

Construction

Applications

Reference Specifications

Inner Tube:

Medium pressure hose for hydraulic fluids such

Tested in accordance with performance

as mineral oils, aqueous emulsions, water, air

specifications:

and inert gases

SAE100 R1AT S

Seamless synthetic rubber, oil resistant

EN853 1SN Reinforcement: One braid of high tensile steel wire

Cover: ozone and weathering

Approvals:

-40°C up to +100°C mineral oil

AS2660 test requirements-

-40°C up to +60°C water based fluids

AS1180 10B and AS1180.13A (FRAS)

0°C up to +60°C water

MSHA approved

0°C up to +50°C air

Prolonged usage with water or water based

-40°C up to +70°C ambient

fluids at temperatures above 70°C will allow

Cover must be pin pricked if hose is to be used

wire corrosion as a result of diffusion through the

to convey air above 17 bar

inner liner

Comment: Hose Tails:

Lay line example may not be a true indication of current status. Refer Pirtek for current

Pirtek ‘K’ Series to 5/8”

information.

Pirtek ‘J’ Series 3/4” to 2”

Lay line example: White text on black background. Note Comment above PIRTEK SAE 100R1 AT TYPE S R1AT-04 6.4 mm (1/4”) 225 BAR (3263 PSI) FRAS

Product Code R1AT-03 †

Nominal Diameter DN 5

ins 3/16

mm 4.9

Reinforcement

OD mm

Pressure bar

Min. bend radius

Weight

1 braid

Cover 11.8

working 250

burst 1000

mm 90

kg/m 0.18

R1AT-04

6

1/4

6.4

1 braid

13.7

225

900

100

0.23

R1AT-05 †

8

5/16

7.9

1 braid

15.0

215

850

115

0.27

R1AT-06

10

3/8

9.5

1 braid

17.7

180

720

125

0.37

R1AT-08

13

1/2

12.7

1 braid

20.8

160

640

180

0.45

R1AT-10 †

16

5/8

15.9

1 braid

23.6

140

560

201

0.50

R1AT-12

20

3/4

19.1

1 braid

28.0

105

420

240

0.62

R1AT-16

25

1

25.4

1 braid

36.2

88

352

300

0.93

R1AT-20

32

1 1/4

31.8

1 braid

47.6

63

252

420

1.36

R1AT-24

40

1 1/2

38.1

1 braid

54.0

50

200

500

1.70

R1AT-32

50

2

50.8

1 braid

68.3

40

160

630

2.43

RUBBER HOSE

Black synthetic rubber resistant to abrasion, oils,

Temperature Range:

† Non-standard product. Available to special order

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

15

B


HYDRAULIC HOSES

R1ATFS

SINGLE WIRE BRAID FIRE SUPPRESSION APPROVAL Construction

Applications

Reference Specifications

Inner Tube:

Medium pressure hose for hydraulic fluids

SAE J 517 (SAE 100R1AT)

such as mineral and vegetable oils, aqueous

EN 853 1SN

emulsions and water.

Former DIN 20022 1SN (part 3)

Seamless synthetic rubber, resistant. to oil.

Meets hose requirements outlined in AS5062 Temperature Range:

Reinforcement:

Approvals:

-40°C up to +100°C (125°C intermittent)

One braid of high tensile steel wire.

MSHA 2G in all sizes

Cover:

RUBBER HOSE

Red synthetic rubber resistant to abrasion, oils, ozone and weathering

Comment:

Approved within Australia for use on fire

Lay line example may not be a true indication

suppression systems

of current status. Refer Pirtek for current Impulse Testing:

information.

All sizes tested to 150 000 cycles (hose only) Hose Tails: Pirtek ‘K’ Series to 5/8” Pirtek ‘J’ Series 3/4”

Lay line example: White text on red background. Note Comment above PIRTEK R1 ATFS — DIN EN 853 1SN 25mm (1”) R1AT-16 88 BAR (1,200 PSI) WORK. PRESS. MSHA

Nominal Diameter

Product Code

16

B

OD mm

Pressure bar

Min. bend radius

Weight

R1ATFS-04

DN 6

ins 1/4

mm 6.4

Wire 11.1

Cover 13.4

working 225

burst 900

mm 100

kg/m 0.23

R1ATFS-06

10

3/8

9.5

15.1

17.4

180

720

130

0.33

R1ATFS-08

12

1/2

12.7

18.3

20.6

160

640

180

0.41

R1ATFS-12

19

3/4

19.0

25.4

27.7

105

420

240

0.61

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

R2AT/2SC

TWO WIRE BRAID

Construction

Applications

Inner Tube:

Medium to high pressure hose for hydraulic fluids Tested in accordance with performance

Seamless synthetic rubber, oil resistant

Reference Specifications

such as mineral oils, aqueous emulsions, water,

specifications:

air and inert gases

SAE100 R2AT EN853 2SN

Reinforcement: Two braids of high tensile steel wire

Cover: Black synthetic rubber resistant to abrasion, oils,

Approvals:

-40°C up to +100°C mineral oil

AS2660 test requirements-

-40°C up to +60°C water based fluids

AS1180.10B and AS1180.13A (FRAS)

0°C up to +60°C water

MSHA approved

0°C up to +50°C air

Prolonged usage with water or water based

-40°C up to +70°C ambient

fluids at temperatures above 70°C will allow

Cover must be pin pricked if hose is to be used

wire corrosion as a result of diffusion through the

to convey air above 17 bar

inner liner

Comment:

Hose Tails:

Lay line example may not be a true indication

Pirtek ‘K’ Series to 5/8”

of current status. Refer Pirtek for current

Pirtek ‘J’ Series 3/4” to 3”

information.

954, 934 Series 2.1/2” to 3”

Lay line example: White text on black background. Note Comment above

RUBBER HOSE

ozone and weathering

Temperature Range:

PIRTEK SAE 100R2AT R2AT-12 19.1 mm (3/4”) 215 BAR (3118 PSI) FRAS

Product Code

Nominal Diameter

Reinforcement

DN

ins

mm

R2AT-03 †

5

3/16

4.9

R2AT-04

6

1/4

6.4

R2AT-05 †

8

5/16

R2AT-06

10

3/8

R2AT-08

13

R2AT-10 R2AT-12 R2AT-16 R2AT-20

OD mm

Pressure bar

Min. bend radius

Weight

mm

kg/m

Cover

working

burst

2 braids

13.4

415

1650

90

0.30

2 braids

15.3

400

1600

100

0.37

7.9

2 braids

16.6

350

1400

115

0.45

9.5

2 braids

19.3

330

1320

125

0.50

1/2

12.7

2 braids

22.4

275

1100

180

0.62

16

5/8

15.9

2 braids

25.8

250

1000

205

0.68

20

3/4

19.1

2 braids

29.8

215

860

240

0.89

25

1

25.4

2 braids

38.5

165

660

300

1.45

32

1 1/4

31.8

2 braids

49.6

125

500

420

2.25

R2AT-24

40

1 1/2

38.1

2 braids

56.0

90

360

500

2.61

R2AT-32

50

2

50.8

2 braids

68.6

80

320

630

3.31

R2AT-40

63

2 1/2

63.5

2 braids

80.9

69

276

762

3.80

2SC-40

63

2 1/2

63.5

2 braids

76.5

70

280

762

2.90

2SC-48 §

76

3

76.2

2 braids

90.5

70 §

280

900

3.98

† Non standard product. Available to special order § Safety factor only 3.4:1 when used in conjunction with 934 Series hose tails Note: 2SC-40 and 2SC-48 hoses are not included in Standard EN857-2SC

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

17

B


HYDRAULIC HOSES

R2ATHT

TWO WIRE BRAID HIGH TEMP.

Construction

Applications

Reference Specifications

Inner Tube:

Hydraulic system service with petroleum,

Exceeds SAE J 517 (SAE 100R2AT)

fire resistant and water base fluids, fuel and

EN 853 2SN

lubricating systems

Former DIN 20022 2SN (part 4)

Temperature Range:

Approvals:

-40°C up to +150°C

MSHA

except: air not to exceed 121°C

FRAS AS1180.10B &13A

High temp. elastomer rubber, resistant to oil

Reinforcement: Two braids of high tensile steel wire

: water not to exceed 70°C

Cover:

RUBBER HOSE

Blue elastomer rubber resistant to abrasion, oils, ozone and weathering

Comment:

Limitations:

Lay line example may not be a true indication

Cover must be pin pricked if hose is to be used

of current status. Refer Pirtek for current

to conduct air above 17 bar pressure

information.

Impulse Testing: All sizes tested to 200 000 cycles (hose only) Hose Tails: Pirtek ‘K’ Series to 5/8” Pirtek ‘J’ Series 3/4” to 2”

Lay line example: White text on a dark blue layline. Note Comment above PIRTEK SAE 100 R2 AT — DIN EN 853 2SN “HIGH TEMP” 25mm (1”) R2ATHT-16 172 BAR (2494 PSI) WORK.PRESS: 150`C MAX MSHA-25 FRAS AS1180.10B & 13A

Product Code

Nominal Diameter

OD mm

Pressure bar

Min. bend radius

Weight

R2ATHT-04

DN 6

ins 1/4

mm 6.4

Wire 12.7

Cover 15.2

working 396

burst 1584

mm 102

kg/m 0.40

R2ATHT-06

10

3/8

9.5

16.7

19.2

345

1380

127

0.58

R2ATHT-08

12

1/2

12.7

19.8

22.1

293

1172

178

0.69

R2ATHT-10

16

5/8

15.9

23.0

25.1

224

896

203

0.81

R2ATHT-12

19

3/4

19.0

27.0

29.5

207

828

241

1.00

R2ATHT-16

25

1

25.4

34.9

37.8

172

688

305

1.45

R2ATHT-20

31

1 1/4

31.8

44.5

48.8

155

620

419

2.39

R2ATHT-24

38

1 1/2

38.1

50.8

54.6

120

480

508

2.59

R2ATHT-32

51

2

50.8

63.5

67.8

103

412

635

3.38

R2ATHT-32P *

51

2

50.8

63.5

68.6

103

412

635

3.40

* Perforated cover for pneumatic applications

18

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

JH70

JACKING HOSE

Construction

Applications

Reference Specifications

Inner Tube:

High pressure hose for hydraulic fluids including

ISO 1307)

mineral and vegetable oil in hydraulic systems

Approvals:

for jacking applications

MSHA Approval No. IC-215/0

Seamless synthetic rubber, oil resistant

Temperature Range: Reinforcement: Two braids of high tensile steel wire

-40°C up to +100°C mineral oil

Limitations:

+125°C intermittent

Only for use as jacking hose. Note reduced Safety Factor

Comment: Lay line example may not be a true indication

Cover: ozone and weathering

Hose Tails:

of current status. Refer Pirtek for current information.

Pirtek ‘K’ Series Use in conjunction with SRP Strain Relievers REFER M.A.P.S. WORK INSTRUCTION

RUBBER HOSE

Black synthetic rubber resistant to abrasion, oils,

Lay line example: Red text on black background. Note Comment above PIRTEK JACKING HOSE JH70-04 6.4mm (1/4”) 700 BAR (10152 PSI) MSHA IC-215/0 ABRASION RESISTANT

Product Code

Reinforcement

Nominal Diameter

JH70-04

DN 6

ins 1/4

mm 6.4

JH70-06

10

3/8

9.5

OD mm

Pressure bar

Min. bend radius

Weight

2 braid

Cover 14.8

working 700

burst 1400

mm 80

kg/m 0.372

2 braid

19.0

700

1400

95

0.569

JH70-06 assembly with Strain Reliever attached to resist kinking of the hose at the end of the Ferrule

SRP-04 Strain Reliever

SRP-06 Strain Reliever

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

19

B


HYDRAULIC HOSES

C21

ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 210 bar working pressure across all sizes) hose for hydraulic fluids such as to oil

JIS K6349-3

RUBBER HOSE

mineral and vegetable oils, aqueous emulsions,

Approvals:

water and inert gases

MSHA Approval No. IC-104/1 PAR No. 84844

wire

Prolonged usage with water or water based

FRAS AS1180.10B & 13A

Cover: Abrasion resistant black synthetic rubber

wire corrosion as a result of diffusion through the

Impulse Testing:

resistant to oils, ozone and weathering.

inner liner

Tested to 500 000 cycles @133% of

Cover loss by abrasion when tested in

Temperature Range:

Reinforcement: 4 spirals of high tensile steel

fluids at temperatures above 70°C will allow

accordance with ISO 6945 is less than 1.0 gram after 2000 cycles.

working pressure in accordance with SAE 100 R12 requirements (hose only)

-40°C up to +120°C mineral oil -40°C up to +70°C water based fluids

Hose Tails: Pirtek ‘J’ or ‘X’ Series

0°C up to +70°C water -40°C up to +70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.

Lay line example: White text on black hose. Note Comment above. PIRTEK C21 50 mm (2”) C21-32 210 BAR (3,000 PSI) MSHA IC-104/1 ABRASION RESISTANT

Product Code C21-32

20

B

Nominal Diameter DN 51

ins 2”

OD mm mm 50.8

Wire 63.6

Cover 66.7

Pressure bar working 210

burst 840

Min. bend radius

Weight

Performance Standard

mm 500

kg/m 4.20

SAE R12

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 250 bar working pressure across all sizes) hose for hydraulic fluids such as to oil

Meets or exceeds SAE J 517 (100 R16) Meets or exceeds EN 857 2SC

mineral and vegetable oils, aqueous emulsions,

Tested in accordance with SAE J517, EN856,

water and inert gases

AS3791

wire, or 4 spirals of high tensile steel wire

Prolonged usage with water or water based

Approvals:

fluids at temperatures above 70°C will allow

MSHA Approval No. IC-104/1 PAR No. 84844

Cover: Abrasion resistant black synthetic

wire corrosion as a result of diffusion through the

applies to all sizes

inner liner

Impulse Testing:

Reinforcement: Two braids of high tensile steel

PVC nitrile rubber resistant to oils, ozone and weathering

accordance with ISO 6945 is less than 1.0 gram after 2000 cycles

Refer to the Table for Impulse Test criteria Temperature Range:

Braided hoses as per SAE 100 R2

Spiral hoses:

Spiral hoses as per SAE 100 R12

RUBBER HOSE

Cover loss by abrasion when tested in

HYDRAULIC HOSES

C25

-40°C up to +120°C mineral oil -40°C up to +70°C water based fluids

Hose Tails:

0°C up to +70°C water

Pirtek ‘K’ Series to 5/8”

-40°C up to 70°C air

Pirtek ‘J’ Series 3/4”, 1”

Braided Hoses:

Pirtek ‘J’ or ‘X’ Series 1 1/4”, 1 1/2”

-40°C up to +100°C mineral oil -40°C up to +60°C water based fluids 0°C up to +60°C water -40°C up to 70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information. Lay line example: White text on black hose. Note Comment above PIRTEK C25 SERIES III 25mm (1”) C25-16 250 BAR (3,500 PSI) W.P. MSHA IC-104/1 ABRASION RESISTANT

Product Code

Nominal Diameter

Type

OD mm

Pressure bar

Min. bend radius

Weight

Test Perform. Impulses Standard

2 braid

Wire 23.0

Cover 25.2

working 280

burst 1120

mm 170

kg/m 0.80

EN/SAE No. 200 000 2SC

19.0

2 braid

26.2

29.1

250

1000

200

1.00

200 000

R16

25.4

2 braid

32.9

35.6

250

1000

250

1.30

200 000

2SC

1 1/4

32.2

4 spiral

43.9

47.0

250

1000

350

2.70

500 000

2SC

1/2

38.5

4 spiral

48.8

53.5

250

1000

450

3.20

500 000

2SC

C25-10

DN 16

ins 5/8

mm 15.9

C25-12

19

3/4

C25-16

25

1

C25-20

31

C25-24

38

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

21

B


HYDRAULIC HOSES

PC28PS

ISOBARIC CLASS HOSE ULTRA HIGH ABRASION RESISTANCE Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 275 bar working pressure across all sizes) hose for hydraulic fluids such as to oil Reinforcement: 4 spirals of high tensile steel wire

Meets or exceeds SAE J 517 (100 R12) for impulse requirements

mineral and vegetable oils, aqueous emulsions,

Meets or exceeds JIS K6349

water and inert gases

Tested in accordance with SAE J517, EN856,

Prolonged usage with water or water based

AS3791

fluids at temperatures above 70°C will allow

Approvals:

RUBBER HOSE

Cover: Utmost abrasion resistant UHWMPE over wire corrosion as a result of diffusion through the inner liner black synthetic rubber, resistant to oils, ozone Improved bending radius for underground and weathering drilling machines

MSHA Approval No. IC104/1

Cover loss by abrasion when tested in

Refer to the Table for Impulse Test criteria

accordance with ISO 6945 is 0.0 gram after 500,000 cycles

Temperature Range:

AS2660 test requirements AS1180 10B and 13A (FRAS) Impulse Testing: Spiral hoses as per SAE 100 R12

-40°C up to +100°C mineral oil

Meets or exceeds JIS B8360 for heavy duty

-40°C up to +70°C water based fluids

applications

0°C up to +70°C water -40°C up to 70°C air

Hose Tails: Pirtek ‘J’ Series 1/2”, 3/4”, 1”

Comment: Lay line example may not be a true indication

(Refer Pirtek for current Fitting Series)

of current status. Refer Pirtek for current information.

Lay line example: White text on black hose. Note Comment above PIRTEK PC28PS 25mm (1”) 280 BAR (4,000 PSI) W.P. FRAS MSHA IC104/1 ULTRA HIGH ABRASION RESISTANT

Product Code

PC28PS-08 PC28PS-12 PC28PS-16

22

B

Nominal Diameter DN 13

ins 1/2

mm 12.7

19

3/4

19.0

25

1

25.4

Type

OD mm

Pressure bar

Min. bend radius

Weight

Test Impulses

4 spiral

Wire 20.0

Cover 23.0

working 280

burst 1120

mm 110

kg/m 0.78

No. 500 000

4 spiral

27.0

29.9

280

1120

170

1.13

500 000

4 spiral

33.9

36.8

280

1120

220

1.86

500 000

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 350 bar working pressure across all sizes) hose for hydraulic fluids such as to oil

Meets or exceeds SAE J 517 (100 R12, R13 or R16) Meets or exceeds EN 857 2SC

water and inert gases

Tested in accordance with SAE J 517, EN856,

wire, or 4-6 spirals of high tensile steel wire

Prolonged usage with water or water based

AS3791

fluids at temperatures above 70°C will allow

Approvals:

Cover: Abrasion resistant black synthetic

wire corrosion as a result of diffusion through the

MSHA Approval No. IC-104/1 PAR No. 84844 on

inner liner

all sizes

weathering

Temperature Range:

Impulse Testing:

Spiral hoses:

Refer to the Table for Impulse Test criteria

Cover loss by abrasion when tested in

-40°C up to +120°C mineral oil

Braided hoses as per SAE 100 R2

-40°C up to +70°C water based fluids

Spiral hoses as per SAE 100 R13

Reinforcement: Two braids of high tensile steel

PVC nitrile rubber resistant to oils, ozone and

accordance with ISO 6945 is less than 1.0 gram after 2000 cycles

RUBBER HOSE

mineral and vegetable oils, aqueous emulsions,

0°C up to +70°C water -40°C up to 70°C air

Hose Tails:

Braided hoses:

Pirtek ‘K’ Series to 5/8”

-40°C up to +100°C mineral oil

Pirtek ‘J’ Series 3/4”, 1”

-40°C up to +60°C water based fluids

Pirtek ‘X’ Series 1”, 1 1/4”, 1 1/2”,2”

0°C up to +60°C water

Interlock option 3/4” and above

HYDRAULIC HOSES

C35

-40°C up to 70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.

Lay line example: White text on braided hoses. Red text on spiral hoses. Note Comment above PIRTEK CLASS 35 9.5mm (3/8”) C35-06 350 BAR (5000 PSI) MSHA IC-104/1 ABRASION RESISTANT

Nominal Diameter

Product Code

DN

ins

mm

C35-05

8

5/16

7.9

C35-06

10

3/8

C35-08

12

1/2

C35-10 †

16

5/8

C35-12

19

3/4

C35-16

25

C35-20

31

C35-24

38

1 1/2

Type

OD mm

Pressure bar

Min. bend Weight Test Perform. radius Impulses Standard burst mm kg/m No. SAE

Wire

Cover

working

2 braid

13.0

14.7

380

1520

9.5

2 braid

15.3

17.2

350

12.7

2 braid

20.1

22.2

350

16.1

4 spiral

23.7

27.4

19.2

4 spiral

28.1

1

25.6

4 spiral

1 1/4

32.2

6 spiral

38.5

6 spiral

85

0.34

200 000

R16

1400

90

0.42

200 000

R16

1400

130

0.62

200 000

R16

350

1400

200

1.00

500 000

R12

30.7

350

1400

220

1.50

500 000

R13

35.6

38.7

350

1400

280

2.20

500 000

R13

45.6

48.7

350

1400

380

3.70

500 000

R13

52.5

55.6

350

1400

480

4.40

500 000

R13

51 2 51.2 6 spiral 68.1 C35-32 † Meets or exceeds SAE100 R12 except for reinforcement OD

71.1

350

1400

600

6.90

500 000

R13

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

23

B


HYDRAULIC HOSES

C42

ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 420 bar working pressure across all sizes) hose for hydraulic fluids such as to oil

Meets or exceeds SAE 100 R16 Meets or exceeds SAE 100 R15 (C42-08)

mineral and vegetable oils, aqueous emulsions,

Meets or exceeds EN 857 2SC (C42-04)

water and inert gases

Tested in accordance with SAE J517, EN856,

Prolonged usage with water or water based

AS3791

wire

fluids at temperatures above 70°C will allow

Approvals:

wire corrosion as a result of diffusion through the

MSHA Approval No. IC-104/1 PAR No. 84844

Cover: Abrasion resistant black synthetic rubber

inner liner

(C42EH-32 has MSHA Approval IC-8/13)

Reinforcement: Two braids of high tensile steel wire (C42-04), or 4-6 spirals of high tensile steel

resistant to oils, ozone and weathering (PVC

FRAS AS1180.10B & 13A

RUBBER HOSE

nitrile rubber on braided hoses)

Temperature Range: Spiral hoses:

Impulse Testing:

Cover loss by abrasion when tested in

-40°C up to +120°C mineral oil

Refer to the Table for Impulse Test criteria

-40°C up to +70°C water based fluids

Braided hoses as per SAE 100 R2

0°C up to +70°C water

Spiral hoses as per SAE 100 R15, R16

accordance with ISO 6945 is less than 1.0 gram after 2000 cycles

-40°C up to 70°C air Braided hoses:

Hose Tails:

-40°C up to +100°C mineral oil

Pirtek ‘K’ Series to 1/2”

-40°C up to +60°C water based fluids

Pirtek ‘J’ Series 3/8” and 1/2”

0°C up to +60°C water

Pirtek ‘H’ Series 3/4”

-40°C up to 70°C ambient

Pirtek ‘X’ Series 3/4”, 1”

Comment:

Interlock 1” to 1.1/2”

Lay line example may not be a true indication

Special Interlock for C42EH

of current status. Refer Pirtek for current information. Lay line example: White text on braided hoses. Yellow text on spiral hoses. Note Comment above

† MSHA Approval pending PIRTEK CLASS 42 19 mm (3/4”) C42-12 420 BAR (6,000 PSI) WORK.PRESS. MSHA IC-104/1 ABRASION RESISTANT PIRTEK CLASS 42 SERIES EH 50MM (2”) C42EH-32 420 BAR (6,000 PSI) EN856 MSHA IC-8/13 1Q09

Product Code

24

B

Nominal Diameter

Type

OD mm

Pressure bar

Perform. Min. bend Test Weight radius Impulses Standard

2 braid

Wire 12.7

Cover 14.9

working 420

burst 1680

mm 75

kg/m 0.40

EN/SAE No. 200 000 2SC

9.7

4 spiral

17.2

20.2

420

1680

125

0.70

500 000

R16

12.9

4 spiral

20.7

23.8

420

1680

180

0.90

500 000

R15

19.2

4 spiral

28.1

32.0

420

1680

280

1.50

500 000

R16

1

25.7

4 spiral

35.1

38.2

420

1680

300

2.20

500 000

R16

31

1 1/4

32.2

6 spiral

46.8

49.8

420

1680

400

3.90

500 000

R16

C42-24

38

1 1/2

38.5

6 spiral

54.0

57.2

420

1680

500

4.70

500 000

R16

C42-32

51

2

51.2

6 spiral

70.6

75.0

420

1680

600

7.90

500 000

R16

C42EH-32

51

2

51.2

6 spiral

67.3

71.6

420

1680

630

6.70

2 000 000

R16

C42-04

DN 6

ins 1/4

mm 6.4

C42-06

10

C42-08

12

3/8 1/2

C42-12

19

3/4

C42-16

25

C42-20

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


HYDRAULIC HOSES

PC25

PIRTEK CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Isobaric (constant 250 bar working pressure

Tested in accordance with performance

Seamless synthetic rubber, oil resistant

across all sizes) hose for hydraulic fluids such as

specifications:

mineral oils, aqueous emulsions, water, air and

SAE 100R16 (braided hose)

Reinforcement:

inert gases

SAE 100R12 (spiral hose)

Two braids, or 4 spirals of high tensile steel wire

Excellent compact bend radius

Approvals:

Temperature Range:

AS2660 test requirements-

Cover:

Spiral hoses:

AS1180.10B and AS1180.13A (FRAS)

High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering

-40°C up to +120°C mineral oil Prolonged usage with water or water based

0°C up to +70°C water

fluids at temperatures above 70°C will allow

-40°C up to 70°C air

wire corrosion as a result of diffusion through the

Braided Hoses:

inner liner

-40°C up to +100°C mineral oil

Hose Tails:

-40°C up to +60°C water based fluids

Pirtek ‘K’ Series to 5/8”

0°C up to +60°C water

Pirtek ‘J’ Series 3/4”, 1”

-40°C up to 70°C ambient

Pirtek ‘J’ or ‘X’ Series 1 1/4”, 1 1/2”

Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current

RUBBER HOSE

-40°C up to +70°C water based fluids

information. Lay line example: White text on black background. Note Comment above PIRTEK PC25-12 19.1MM (3/4”) 250 BAR (3625 PSI) W.P. FRAS ABRASION RESISTANT

Product Code

Nominal Diameter

Reinforcement

OD (mm)

Pressure bar

Min. bend radius

Weight

PC25-10

DN 16

ins 5/8

mm 15.9

2 braid

26.0

W.P. 250

Min. Burst 1000

mm 140

Kg/m 0.84

PC25-12

20

3/4

19.1

2 braid

29.1

250

1000

170

0.96

PC25-20

32

1 1/4

31.8

4 spiral

44.9

250

1000

280

2.36

PC25-24

40

1/2

38.1

4 spiral

52.4

250

1000

330

3.06

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

25

B


HYDRAULIC HOSES

PC35

PIRTEK CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Isobaric (constant 350 bar working pressure

Tested in accordance with performance

Seamless synthetic rubber, oil resistant

across all sizes) hose for hydraulic fluids such as

specifications:

mineral oils, aqueous emulsions, water, air and

SAE R16 (braided hose)

Reinforcement:

inert gases

SAE 100 R12 (spiral hose)

Excellent compact bend radius

SAE 100 R13 / R15 (spiral hose)

steel wire

Temperature Range:

Approvals:

Spiral hoses:

AS2660 test requirements-

Cover:

-40°C up to +120°C mineral oil

AS1180.10B and AS1180.13A (FRAS)

Two braids, 4spirals or 6 spirals of high tensile

High abrasion resistant black synthetic rubber

RUBBER HOSE

resistant to oils, ozone and weathering

-40°C up to +70°C water based fluids 0°C up to +70°C water

Prolonged usage with water or water based

-40°C up to +70°C ambient

fluids at temperatures above 70°C will allow

Braided hoses:

wire corrosion as a result of diffusion through the

-40°C up to +100°C mineral oil

inner liner

-40°C up to +60°C water based fluids 0°C up to +60°C water

Hose Tails:

-40°C up to 70°C ambient

Pirtek ‘K’ Series to 5/8”

Comment:

Pirtek ‘J’ Series 3/8” to 1”

Lay line example may not be a true indication

Pirtek ‘X’ Series 1” to 2”

of current status. Refer Pirtek for current

Pirtek Interlock Series 3/4” to 1.1/2”

information. Lay line example: White text on black background. Note Comment above PIRTEK CLASS PC35-12 19.1MM (3/4”) 350 BAR (5076 PSI) FRAS ABRASION RESISTANT

Nominal Diameter

Product Code

26

B

Reinforcement

DN

ins

mm

PC35-06

10

3/8

9.5

2 braids

PC35-08

13

1/2

12.7

PC35-10

16

5/8

PC35-12

20

3/4

PC35-16

25

PC35-20 PC35-24

O.D. mm

Pressure bar

Min. bend radius

Weight

W.P.

Min. Burst

mm

Kg/m

18.9

350

1400

90

0.55

4 spirals

22.2

350

1400

110

0.80

15.9

4 spirals

26.4

350

1400

140

1.00

19.1

4 spirals

29.0

350

1400

170

1.13

1

25.4

4 spirals

36.6

350

1400

220

2.00

32

1 1/4

31.8

6 spirals

48.7

350

1400

280

3.80

40

1 1/2

38.1

6 spirals

55.6

350

1400

330

4.60

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

PC42

PIRTEK CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Isobaric (constant 420 bar working pressure

Tested in accordance with performance

Seamless synthetic rubber, oil resistant

across all sizes) hose for hydraulic fluids such as

specifications:

mineral oils, aqueous emulsions, water, air and

SAE 100 R16 (braided hose)

Reinforcement:

inert gases

Approvals:

Excellent compact bend radius

AS2660 test requirements-

Temperature Range:

AS1180.10B and AS1180.13A (FRAS)

Two braids of high tensile steel wire Cover: High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering

Spiral hoses: Prolonged usage with water or water based

-40°C up to +70°C water based fluids

fluids at temperatures above 70°C will allow

0°C up to +70°C water

wire corrosion as a result of diffusion through the

-40°C up to 70°C ambient

inner liner.

Braided hoses: -40°C up to +100°C mineral oil

Hose Tails:

-40°C up to +60°C water based fluids

Pirtek ‘K’ Series

0°C up to +60°C water -40°C up to 70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current

RUBBER HOSE

-40°C up to +120°C mineral oil

information. Lay line example: White text on black background. Note Comment above PIRTEK CLASS PC42-04 6.4 MM (1/4”) 420 BAR (6091 PSI) FRAS ABRASION RESISTANT

Product Code PC42-04

Nominal Diameter DN 6

ins 1/4

mm 6.4

Reinforcement

OD (mm)

2 braids

14.9

Pressure (bar) W.P. 420

Min. Burst 1680

Min. bend radius

Weight

mm 70

Kg/m 0.39

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

27

B


HYDRAULIC HOSES

C45

ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Synthetic rubber, resistant to oil

High pressure hose for hydraulic fluids such as

Tested in accordance with performance

mineral oils, aqueous emulsions, vegetable oils,

specifications:

Reinforcement: 4 spirals of high tensile steel

water, air and inert gases.

DIN EN 856 4SH

wire

Especially used for “Dynapac” style rollers.

Cover: Abrasion resistant black synthetic rubber

STATIC APPLICATIONS – Not recommended for

Approvals:

impulsing applications

MSHA Approval No. IC-188

NOTE: THIS HOSE MUST ONLY BE USED FOR

resistant to oils, ozone and weathering.

Temperature Range:

RUBBER HOSE

-40°C up to +100°C mineral oil

Hose Tails:

-40°C up to +60°C water based fluids

Pirtek ‘B’ Series

0°C up to +60°C water

(2-piece system requires a separate SFB ferrule)

-40°C up to +70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.

Lay line example: Orange text on black background. Note Comment above PIRTEK CLASS 45 C45-10 15.9mm (5/8”) 450 BAR (6500 PSI) MSHA

Product Code C45-10

28

B

Nominal Diameter DN 16

ins 5/8

mm 15.9

Reinforcement

4 spiral

O.D. Cover mm 28.5

Pressure bar working 450

burst 1800

Min. bend radius

Weight

mm 250

kg/m 1.30

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


LARGE BORE HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic

Medium pressure hose for hydraulic fluids

SAE J517 except for reinforcement OD

such as mineral and vegetable oils, aqueous

rubber, resistant. to oil

Approvals:

emulsions and water

MSHA Approval No. IC-104/1 PAR No. 84844

Reinforcement: Four spirals of high tensile steel wire.

Prolonged usage with water or water based

FRAS AS1180.10B & 13A

Cover: Abrasion resistant black synthetic rubber

wire corrosion as a result of diffusion through the

HYDRAULIC HOSES

JBF

fluids at temperatures above 70°C will allow

resistant to oils, ozone and weathering

inner liner

-40°C up to +100°C mineral oil

RUBBER HOSE

Temperature Range: Hose Tails: Pirtek

-40°C up to +70°C water based fluids

‘BSMS’ Series

0°C up to +70°C water -40°C up to 70°C air / ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.

Lay line example: Light yellow text on black hose. Note Comment above PIRTEK JUMBO ACE 63mm (2 1/2”) JBF-40 140 BAR (2030 PSI) WP MSHA IC/104/1 FRAS ABRASION RESISTANT

Product Code JBF-40

Nominal Diameter DN 63

ins 2.1/2

mm 63.5

Type 4 spiral

OD mm Cover 82.4

Pressure bar working 140

burst 560

Min. bend radius

Weight

Test Impulses

mm 660

kg/m 5.5

No. 500 000

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

29

B


HYDRAULIC HOSES

LPG

LP GAS AS1869 CLASS D

Construction

Applications

Reference Specifications

Inner Tube:

High pressure hose for transfer of LPG, butane-

Meets and / or exceeds:

Conductive Teflon®

propane on stationary and mobile LPG gas

AS1869 Class D

engines. Ideal for forklift, automotive, light &

Very low extractables and permeation rate.

Reinforcement:

medium duty truck and transfer

Approvals:

Temperature Range:

AGA (Aust. Gas Association)

Single braid of stainless steel wire

-20°C up to +125°C

Cover: Black and blue fire retardant, abrasion resistant aramid polyester

RUBBER HOSE

Pirtek ‘G’ Series

of current status. Refer Pirtek for current

Special procedures apply using dedicated

information.

dies and spacers. assemblies.

Lay line example: Hose does not have layline. Note Comment above

LPG-06

Nominal Diameter DN 10

16 LPG-10† † Limited stock available

B

Hose Tails:

Lay line example may not be a true indication

Thermoplastic tag required on all hose

Product Code

30

Comment:

Reinforcement

ins 5/16

mm 7.9

1 wire braid

1/2

12.7

1 wire braid

OD (mm)

Pressure (bar)

Min. bend radius

Weight

13.6

W.P. 26

Min. Burst 104

mm 101.6

Kg/m 0.18

19.1

26

104

165.1

0.27

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

XT3

CATERPILLAR® HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant High pressure hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. to oil

SAE J 517 (100 R12) EN 856 R12

Designed for applications where flexibility and

Reinforcement: Four spirals of high tensile steel wire Cover: Grey synthetic rubber resistant to abrasion, oils, ozone and weathering Black outer cover to become standard

high temperature resistance are required.

Approvals:

Compatible with Caterpillar® reusable fittings.

US MSHA IC-101

Temperature Range:

Impulse Testing:

-40°C up to +121°C mineral oil

1 000 000 impulses @ 133% of working pressure for all sizes. Additionally, hose is aged by heating

Comment:

RUBBER HOSE

and cooling prior to testing. Hose only

Lay line example may not be a true indication of current status. Refer Pirtek for current

Hose Tails:

information

Pirtek ‘K’ Series to 5/8” Pirtek ‘J’ or ‘X’ Series 3/4” upwards Caterpillar re-useable

Lay line example: White text on grey hose. Note comment above PIRTEK SAE 100R12 12.7 MM (.500”) ID MAX. W.P. 276 BAR (4,000PSI) MSHA IC-101 Lay line example: Yellow text on black hose. Note Comment above XT Technology SAE 100R12 ¾” Max WP 4000psi MSHA IC-101/10 Made in USA

Product Code

Nominal Diameter

XT3-06

DN 10

ins 3/8

mm 9.5

XT3-08

12

1/2

13

XT3-10

16

5/8

XT3-12

19

3/4

XT3-16

25

XT3-20

31

XT3-24

38

XT3-32

51

Type

OD mm

Pressure bar

Min. bend radius mm

Weight

4 spiral

Wire 17.2

Cover 20.2

working 276

burst 1104

grey 125

black 64

kg/m 0.70

4 spiral

20.7

23.8

276

1104

180

89

0.83

16

4 spiral

24.6

27.2

276

1104

200

102

1.20

19

4 spiral

27.6

30.7

276

1104

240

121

1.43

1

25

4 spiral

34.9

38

276

1104

305

153

2.00

1.1/4

32

4 spiral

43.9

47

207

828

420

210

2.80

1.1/2

38

4 spiral

50.4

53.4

172

688

510

254

3.40

2

51

4 spiral

63.6

66.7

172

688

635

318

4.25

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

31

B


HYDRAULIC HOSES

XT5

CATERPILLAR® HOSE

Construction

Applications

Reference Specifications

Inner Tube: Fabric reinforced synthetic rubber,

Very high pressure hose for hydraulic fluids such

SAE J 517 (100 R13)

as glycol, mineral oils, fuels, hydrocarbons etc.

EN 856 R13

Specifically designed for applications where

Approvals:

high pulsating pressure, flexibility and high

US MSHA IC-101

resistant to oil Reinforcement: Four or six spirals of high tensile steel wire

temperature resistance are required. Compatible

Cover: Red synthetic rubber resistant to

Impulse Testing:

with Caterpillar® reusable fittings

abrasion, oils, ozone and weathering.

1 000 000 impulses @ 120% of working pressure

Black outer cover to become standard

RUBBER HOSE

Temperature Range:

for all sizes. Additionally, hose is aged by heating

-40°C up to +120°C mineral oil

and cooling prior to testing. Hose only

Comment:

Hose Tails:

Lay line example may not be a true indication

Pirtek ‘X’ Series all sizes

of current status. Refer Pirtek for current

Interlock option 1 1/4” upwards

information

Caterpillar re-useable

Lay line example: White text on rust red hose. Note comment above PIRTEK SAE 100R13 38.1 MM (1.500”) ID MAX. W.P. 345 BAR (5,000PSI) MSHA IC-101 Lay line example: Red text on black hose. Note Comment above XT Technology SAE 100R13 1” Max WP 5000psi MSHA IC-101/10 Made in USA

Product Code

32

B

Nominal Diameter

Type

OD mm

Pressure bar

Min. bend radius mm

Weight

XT5-12

DN 19

ins 3/4

mm 19

4 spiral

Wire 29.0

Cover 32.1

working 345

burst 1380

grey 240

black 121

kg/m 1.75

XT5-16

25

1

25

4 spiral

35.6

38.7

345

1380

305

152

2.30

XT5-20

31

1.1/4

32

6 spiral

46.8

49.8

345

1380

420

210

3.70

XT5-24

38

1.1/2

38

6 spiral

54.3

57.3

345

1380

510

254

4.65

XT5-32

51

2

51

6 spiral

68.1

71.1

345

1380

635

640

6.90

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

WB1000

WATERBLAST HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Very high constant pressure hose for water

AS/NZS 4233.2

scaling systems.

Synthetic rubber, resistant. to oils

Suitable for passage of water and aqueous solutions Temperature Range:

Four spirals of high tensile steel wire

-40°C up to +80°C

Cover:

Comment:

Hose Tails:

Black synthetic rubber extremely resistant to

Lay line example may not be a true indication

I / IFWB (Interlock)

abrasion, oils, and weathering

of current status. Refer Pirtek for current

RUBBER HOSE

Reinforcement:

information

Lay line example: Moulded into outer cover. Note Comment above PIRTEK® WATERBLAST 3/4” DN19 W.P. 1000 BAR B.P. 2500 BAR

Product Code WB1000-12

Nominal ID

OD mm

Pressure bar

Min bend radius

Weight

DN

mm

in

Wire

Cover

working

min burst

mm

Kg/m

19

19

3/4

29.0

32

1000

2500

250

1.73

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

33

B


HYDRAULIC HOSES

WB1100

WATERBLAST HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Very high constant pressure hose for water

AS/NZS 4233.2

Synthetic rubber, resistant. to oils

RUBBER HOSE

Reinforcement:

Temperature Range:

Four spirals of high tensile steel wire

-40°C up to +80°C

Cover:

Comment:

Hose Tails:

Black synthetic rubber extremely resistant to

Lay line example may not be a true indication

I / IFWB (Interlock)

abrasion, oils, and weathering

of current status. Refer Pirtek for current information

Lay line example: Moulded into outer cover. Note Comment above PIRTEK® WATERBLAST 1/2” DN12 W.P. 1100 BAR B.P. 2750 BAR

WB1100-08

B

Suitable for passage of water and aqueous solutions

Product Code

34

scaling systems.

Nominal ID

OD mm

Pressure bar

Min bend radius

Weight

DN

mm

in

Wire

Cover

working

min burst

mm

Kg/m

12

1/2

12.7

21.5

24.5

1100

2750

230

1.12

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


BROAD SPECTRUM HOSE

Construction

Applications

Inner Tube:

Flexible even in cold temperatures. Small outside Exceeds SAE J517 (R18)

composite wall dual extrusion smooth seamless polymeric (polyester) inner and polyurethane adjacent

Reference Specifications

diameter and good flexibility over sheaves

SAE J343 Test procedures

allows use over a wide range of forklift sheaves,

ASTM D-380 Testing Rubber hoses

including freezer applications.

ASTM D-622 Testing for Automotive Brake

Other applications include construction, general

Systems

HYDRAULIC HOSES

30CT

hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc Temperature Range:

Impulse Testing:

braided synthetic fibre in either single or dual

-54°C up to +94°C for hydraulic fluids

Hoses are tested to withstand 200 000 impulse

layer

-54°C up to +66°C for water based and fire

cycles (hose only) at 133% WP

resistant fluids

Volumetric Expansion: Typically 10 cc per metre for 1/4” at WP  20cc per metre for 1/2” at WP Consult Pirtek for details

Cover:

Comment:

Hose Tails:

black non stick perforated polymeric (polyester)

Lay line example may not be a true indication

Pirtek ‘S7’ or ‘S18’ Series

bonded to the reinforcement

of current status. Refer Pirtek for current information

(refer Table for Die) Pirtek ‘T’ Series option

Lay line example: White text on black hose. Note Comment above SYNFLEX® 30CT-06 SAE 100R18 3/8” W.P 3000 P.S.I. (207 BAR) SAINT-GOBAIN

Product Code

Nominal ID DN 6.4

mm 1/4

30CT-05

8

30CT-06

9.5

30CT-08 30CT-10

30CT-04

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

in 6

mm 12.1

working 207

min burst 828

mm 32

Kg/100m 8.9

Die 45403W4

Series S7

5/16

8

15.5

207

828

38

14.7

305

S7

3/8

10

16.8

207

828

51

18.2

306

S7

12.7

1/2

12

21.6

207

828

89

24.7

A0800

S7

16

5/8

16

27

207

828

102

41.4

N10

S18

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

THERMOPLASTIC HOSE

Reinforcement:

35

B


HYDRAULIC HOSES

3JET

WATER JETTING HOSE

Construction

Applications

Inner Tube:

Medium pressure hose for water jetting and drain ISO 7751

Smooth seamless thermoplastic (nylon)

cleaning.

Reinforcement:

Temperature Range:

Spiral or braided synthetic fibre

-40°C up to +66°C water

Cover:

Comment:

Hose Tails:

Black, perforated bonded polyurethane

Lay line example may not be a true indication

Pirtek ‘S7’ series (refer below table for dies)

of current status. Refer Pirtek for current

Pirtek ‘T’ series

THERMOPLASTIC HOSE B

Low elongation

information

Lay line example: White text on black hose. Note Comment above SYNFLEX® PIRJET 3JET-03 4.9mm (3/16”) 331 BAR (4800 PSI) WATER JETTING

Product Code

36

Reference Specifications

Nominal ID

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

3JET-03

DN 5

mm 3/16

in 4.9

mm 10.8

working 331

min burst 827

mm 19

Kg/100m 6.8

Die 4540303

Series S7

3JET-04

6

1/4

6.4

13.0

331

827

32

8.5

304

S7

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


TWIN-LINE BROAD SPECTRUM HOSE

Construction

Applications

Inner Tube:

Flexible even in cold temperatures. Small outside Exceeds SAE J517 (R18)

composite wall dual extrusion smooth seamless polymeric (polyester) inner and polyurethane adjacent

Reference Specifications

diameter and good flexibility over sheaves

SAE J343 Test procedures

allows use over a wide range of forklift sheaves,

ASTM D-380 Testing Rubber hoses

including freezer applications.

ASTM D-622 Testing for Automotive Brake

Other applications include construction, general

Systems

HYDRAULIC HOSES

30CTX2

hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc Temperature Range:

Impulse Testing:

braided synthetic fibre in either single or dual

-54°C up to +94°C for hydraulic fluids

Hoses are tested to withstand 200 000 impulse

layer

-54°C up to +66°C for water based and fire

cycles (hose only) at 133% WP

resistant fluids

Volumetric Expansion: Typically 10 cc per metre for 1/4” at WP  20cc per metre for 1/2” at WP Consult Pirtek for details

Cover:

Comment:

Hose Tails:

black non stick perforated polymeric (polyester)

Lay line example may not be a true indication

Pirtek ‘S7’ or ‘S18’ Series

bonded to the reinforcement

of current status. Refer Pirtek for current information

(refer Table for Die) Pirtek ‘T’ Series option

Lay line example: White text on black hose. Note Comment above SYNFLEX® 30CT-06 SAE 100R18 3/8” W.P 3000 P.S.I. (207 BAR) SAINT-GOBAIN

Product Code

Nominal ID DN 6.4

mm 1/4

30CTX2-05

8

30CTX2-06

9.5

30CTX2-08

30CTX2-04

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

in 6

mm 12.1

working 207

min burst 828

mm 32

Kg/100m 8.9

Die 45403W4

Series S7

5/16

8

15.5

207

828

38

14.7

305

S7

3/8

10

16.8

207

828

51

18.2

306

S7

12.7

1/2

12

21.6

207

828

89

24.7

A0800

S7

16

5/8

16

27.0

207

828

102

41.4

N10

S18

30CTX2-10 † † Non-standard product. Available to special order

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

THERMOPLASTIC HOSE

Reinforcement:

37

B


HYDRAULIC HOSES

3130

MEDIUM PRESSURE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulics, high pressure gas transfer,

SAE J517 (R7)

chemical transfer. Low elongation, best value

SAE J343

100R7 hose.

ASTM D-380

Not for use over pulleys.

ASTM D-622

smooth seamless thermoplastic (nylon)

Absorbs shock loads and damaging pressure spikes through controlled expansion.

THERMOPLASTIC HOSE

Reinforcement:

Temperature Range:

Impulse Testing:

spiralled or braided synthetic

-40°C up to +100°C

Hoses are tested to withstand 200 000 impulse

Max 66°C with water-based or fire resistant fluids cycles (hose only) at 133% WP Cover:

Comment:

Hose Tails:

Perforated bonded black polyurethane

Lay line example may not be a true indication

Pirtek ‘S7’ Series (refer Table for Die)

of current status. Refer Pirtek for current

Pirtek ‘T’ Series option

information

Lay line example: White text on black hose. Note Comment above SYNFLEX® 3130-06 SAE 100R73/8” W.P 2250 P.S.I. (155 BAR) SAINT-GOBAIN

Product Code

38

B

Nominal ID

3130-02

DN 3

mm 1/8

3130-03

5

3130-04

6

3130-05

8

3130-06

10

3130-08

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

in 3.2

mm 8.5

working 172

min burst 689

mm 13

Kg/100m 3.87

Die 4540302

Series S7

3/16

5

10.8

207

827

19

6.70

303

S7

1/4

6.4

12.9

207

827

32

9.08

304

S7

5/16

8

15.1

172

689

45

11.16

305

S7

3/8

9.5

16.7

155

620

51

12.5

306

S7

12

1/2

12.7

20.7

138

552

76.2

16.97

308

S7

3130-12

20

3/4

19

27.1

86

345

127

26.19

312

S7

3130-16

25

1

25.4

34.0

69

276

203

46.28

316

S7

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

3360X2

TWIN-LINE FOR FORKLIFTS

Construction

Applications

Reference Specifications

Inner Tube:

Flexible even in cold temperatures.

SAE 100R17

Small outside diameter and good flexibility over

Nylon

sheaves allows use over a wide range of forklift sheaves, including freezer applications. Other applications include construction, general hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc. Temperature Range:

Impulse Testing:

braided synthetic fibre

-54°C up to +94°C for hydraulic fluids

Hoses are tested to withstand 200 000 impulse

-54°C up to +66°C for water based and fire

cycles (hose only) at 133% WP

resistant fluids Volumetric Expansion (per line): Typically 10 cc per metre for 1/4” at WP 20cc per metre for 1/2” at WP Consult Pirtek for details Cover:

Comment:

Hose Tails:

black non stick perforated polymeric (polyester)

Lay line example may not be a true indication

Pirtek ‘S8’ (refer Table for Die)

of current status. Refer Pirtek for current

Pirtek ‘200/SN8’ Series option

information

THERMOPLASTIC HOSE

Reinforcement:

Lay line example: White text on black hose. Each line is branded as though a single line. Note Comment above SYNFLEX® 3360-06 SAE 100R17 3/8” W.P 3000 P.S.I. (207 BAR) SAINT-GOBAIN

Product Code 3360X2-06 †

Nominal ID DN 9.5

mm 3/8

OD in 10

mm 18.4

Pressure bar working 207

min burst 828

Min bend radius

Weight

Synflex Die and Hose Tail Combination

mm 51

Kg/100m 56.8

Die 4540J06N

Series S8

† Please note that this hose is available on an indent only basis

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

39

B


HYDRAULIC HOSES

37AL

NON-CONDUCTIVE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems that may contact high

ANSI A92.2 for Vehicle Mounted Aerial Devices

voltage sources.

SAE J517 Non-conductive hose

Aerial equipment

Construction

Mobile hydraulics

SAE 100R7

polyester core tube

Rescue apparatus and tools

THERMOPLASTIC HOSE

Reinforcement:

Temperature Range:

Features:

braided synthetic fibre

-54°C up to +100°C

SAE J517 non conductive hose construction.

except max. 60°C with water based or fire

Less than 50 microamperes leakage when

resistant fluids

subjected to 246062 volts/metre for 5 minutes. Flexible at low temperatures Abrasion resistant cover Impulse Testing: Hoses are tested to withstand 200 000 impulse cycles (hose only) at 133% WP

Cover:

Comment:

orange non-perforated non stick polyurethane

Lay line example may not be a true indication

Hose Tails: Pirtek ‘S7’ Series (refer Table for Die)

of current status. Refer Pirtek for current

Pirtek ‘T’ Series option

information Lay line example: Black text on orange hose. Note Comment above

SYNFLEX® 37AL-04 NON-CONDUCTIVE SAE 100R7 1/4” I.D. 2750 PSI W.P. (190 BAR) ANSI A92-2 3000 PSI W.P. (207 BAR). USE DIE 4540-3W400

Product Code 37AL-03 †

Nominal ID DN 5

OD

B

Min bend radius

Weight

Synflex Die and Hose Tail Combination

Kg/100m 7.1

Die 4540303

Series S7

mm 3/16

in 4.8

mm 10.8

working 207

min burst 827

mm 19

37AL-04

6

1/4

6.4

12.3

207

759

32

8.9

3W4

S7

37AL-05 †

8

5/16

7.9

14.7

207

689

44

11.2

305

S7

37AL-06

10

3/8

9.5

16.1

207

620

51

14.1

306

S7

12

1/2

12.7

20.7

207

620

76

21.3

308

S7

37AL-08 † Non-standard product. Available to special order

40

Pressure bar

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


TWIN-LINE NON-CONDUCTIVE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems that may contact high

ANSI A92.2 for Vehicle Mounted Aerial Devices

voltage sources.

SAE J517 Non-conductive hose

Aerial equipment

Construction

Mobile hydraulics

SAE 100R7

polyester core tube

Rescue apparatus and tools Temperature Range:

Features:

braided synthetic fibre

-54°C up to +100°C

SAE J517 non conductive hose construction.

except max. 60°C with water based or fire

Less than 50 microamperes leakage when

resistant fluids

subjected to 246062 volts/metre for 5 minutes. Flexible at low temperatures Abrasion resistant cover Impulse Testing: Hoses are tested to withstand 200 000 impulse cycles (hose only) at 133% WP

Cover:

Comment:

orange non-perforated non stick polyurethane

Lay line example may not be a true indication

Hose Tails: Pirtek ‘S7’ Series (refer Table for Die)

of current status. Refer Pirtek for current

Pirtek ‘T’ Series option

information Lay line example: Black text on orange hose. Note Comment above

THERMOPLASTIC HOSE

Reinforcement:

HYDRAULIC HOSES

37ALX2

SYNFLEX® 37AL-04 NON-CONDUCTIVE SAE 100R7 1/4” I.D. 2750 PSI W.P. (190 BAR) ANSI A92-2 3000 PSI W.P. (207 BAR). USE DIE 4540-3W400

Product Code

Nominal ID

37ALX2-04

DN 6

mm 1/4

37ALX2-06

10

37ALX2-08

12

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

in 6.4

mm 12.3

working 207

min burst 759

mm 32

Kg/100m 17.8

Die 45403W4

Series S7

3/8

9.5

16.1

207

620

51

28.2

306

S7

1/2

12.7

20.7

207

620

76

42.6

308

S7

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

41

B


HYDRAULIC HOSES

3800

HIGH PRESSURE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems

SAE 100 R8

High pressure gas and chemical transfer

nylon core tube

Machine tools Mobile equipment Marine steering

Reinforcement:

Temperature Range:

Impulse Testing:

braided high tensile aramid fibre (Kevlar)

-40°C up to +100°C

Hoses are tested to withstand 200 000 impulse

Max 66°C with water-based or fire resistant fluids cycles (hose only)

THERMOPLASTIC HOSE

Cover:

Comment:

Hose Tails:

black perforated non stick polyurethane

Lay line example may not be a true indication

Pirtek ‘S7’ Series (refer Table for Die)

of current status. Refer Pirtek for current information

Lay line example: White text on black hose. Note Comment above

SYNFLEX® 3800-04 SAE 100R81/4” W.P 5000 P.S.I. (345 BAR) SAINT-GOBAIN

Product Code

B

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

Kg/100m 8.3

Die 4540303

Series S7

DN 5

mm 3/16

in 4.8

mm 11.0

working 345

min burst 1379

mm 38

3800-04

6

1/4

6.4

13.5

345

1379

51

11.8

304

S7

3800-06

10

3/8

9.5

16.9

276

1103

64

15.8

306

S7

3800-08

12

1/2

12.7

21.3

241

965

102

21.7

308

S7

3800X2-04

6

1/4

6.4

13.5

345

1379

51

23.6

304

S7

3800X2-06

10

3/8

9.5

16.9

276

1103

64

31.6

306

S7

3800X2-08

12

1/2

12.7

21.3

241

965

102

43.4

308

S7

3800-03

42

Nominal ID

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

3E80

NON-CONDUCTIVE HIGH PRESSURE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems that may contact high

SAE 100 R8

voltage sources.

SAE J517 non-conductive construction

smooth seamless nylon

Aerial equipment. Mobile hydraulics. Rescue apparatus and tools

Reinforcement:

Temperature Range:

Features:

braided synthetic fibre

-40°C up to +100°C

SAE J517 non conductive hose construction.

Max 66°C with water-based or fire resistant fluids Less than 50 microamperes leakage when Impulse Testing: Hoses are tested to withstand 200 000 impulse cycles (hose only) Cover:

Comment:

Hose Tails:

Orange non stick non-perforated polyurethane

Lay line example may not be a true indication

Pirtek ‘S8’ Series (refer Table for Die)

of current status. Refer Pirtek for current information Lay line example: Black text on orange hose. Note Comment above

SYNFLEX® 3E80-06 SAE 100R8 3/8” W.P 4000 P.S.I. (276 BAR) NON CONDUCTIVE FURON

Product Code

Nominal ID

3E80-04

DN 6

mm 1/4

3E80-06

10

3E80-08

12

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

mm 51

Kg/100m 17.6

Die 4540H04

Series S8

in 6.4

mm 15.9

working 345

min burst 1379

3/8

9.5

19.5

276

1103

64

22.0

H06

S8

1/2

12.7

22.7

241

965

102

28.3

H08

S8

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

THERMOPLASTIC HOSE

subjected to 246000 volts/metre for 5 minutes

43

B


HYDRAULIC HOSES

3R80

HIGH PRESSURE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems

SAE 100 R8

High pressure pneumatic systems

smooth seamless nylon

Machine tools Mobile equipment Mobile hydraulics

Reinforcement:

Temperature Range:

Impulse Testing:

braided synthetic fibre

-40°C up to +100°C

Hoses are tested to withstand 200 000 impulse

Max 66°C with water-based or fire resistant fluids cycles (hose only)

THERMOPLASTIC HOSE

Cover:

Comment:

Hose Tails:

black perforated non stick polyurethane

Lay line example may not be a true indication

Pirtek ‘S8’ Series (refer Table for Die)

of current status. Refer Pirtek for current information

Lay line example: White text on black hose. Note Comment above

SYNFLEX® 3R80-08 SAE 100R8 1/2” W.P 3500 P.S.I. (241 BAR) SAINT GOBAIN

Product Code

B

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

DN 5

mm 3/16

in 4.8

mm 13.1

working 345

min burst 1379

mm 38

Kg/100m 11.5

Die 4540H03

Series S8

3R80-04

6

1/4

6.4

15.9

345

1379

51

17.6

H04

S8

3R80-06

10

3/8

9.5

19.5

276

1103

64

22.0

H06

S8

3R80-08

12

1/2

12.7

22.7

241

965

102

28.3

H08

S8

3R80-12

19

3/4

19.1

28.9

155

620

165

38.1

H12

S8

3R80-16

25

1

25.4

37.4

138

552

254

57.3

H016

S8

3R80-03

44

Nominal ID

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


NON-CONDUCTIVE JACKING HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems that may contact high

Meets SAE 100 R8

voltage sources.

SAE J517 Non-Conductive Hose Construction

smooth seamless nylon

Aerial equipment. Mobile hydraulics. Rescue apparatus and tools.

Reinforcement:

Temperature Range:

Features:

spiralled high tensile aramid fibre (Kevlar)

-40°C up to +66°C

High WP 8000—10000 psi (551–689 bar)

HYDRAULIC HOSES

3VEO

Compact size with low elongation subjected to 246000 volts/metre for 5 minutes. Cover:

Comment:

Hose Tails:

Orange non stick non-perforated

Lay line example may not be a true indication

Pirtek ‘SV’ Series

polyurethane. (See note)

of current status. Refer Pirtek for current

Special procedures apply. Assemblies only to be

information

made by trained personnel listed on the Qualified Personnel Register Guards and warning tags are required on the completed assembly

Lay line example: White text on orange hose. Note Comment above

THERMOPLASTIC HOSE

Less than 50 microamperes leakage when

SYNFLEX® 3VEO-04 SAE 1/4” I.D. W.P 10,000 P.S.I. (690 BAR) (NON CONDUCTIVE) PAT. NO. 4343333

Product Code

Nominal ID

OD

Pressure bar

Min bend radius

Weight

DN

mm

in

mm

working

min burst

mm

Kg/m

3VEO-04

6

6.3

1/4

14.0

689

2758

64

0.158

3VEO-06

10

9.5

3/8

17.4

551

2205

76

0.244

3VEO hose assemblies are available only as completed assemblies from accredited assemblers. Each assembly comprises : 3VEOhose Pirtek SV Series couplings Hose guard Identity Tag 3VE0-04 assemblies complete with 3/8” NPT male ends are available in 3 standard configurations. Other configurations upon request 3VEO04-06-2 3VEO04-06-4 3VEO04-06-6

2 meters long 4 meters long 6 meters long

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

45

B


HYDRAULIC HOSES

STH

PTFE (TEFLON) HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Medium pressure and laundry equipment

SAE 100 R14

extruded seamless smooth bore Teflon

Plastic moulding presses Hazardous chemicals Steam and compressor discharge

Reinforcement:

Temperature Range:

Features: A graphite impregnated (black)

AISI 304 stainless steel single wire braid

-54°C up to +230°C (see graph below)

Teflon liner is available to special order for applications requiring a core tube capable of safely conducting static electricity. Consult Pirtek

THERMOPLASTIC HOSE

for details Impulse Testing: No information available Cover:

Comment:

Hose Tails:

The reinforcement braid serves as the outer

No lay line present due to the stainless steel

Pirtek ‘T’ Series

cover

braid

Product Code

Nominal ID

Average OD

Wall Thickness

Pressure bar

Min bend radius

Vacuum Service *

STH-03

Braiding 1 Braid

mm 4.8

in 3/16

mm 7.6

mm 1.4

working 206

min burst 828

mm 50

bar 0.9

STH-04

1 Braid

6.35

1/4

9.5

1.57

206

828

75

0.9

STH-05

1 Braid

7.94

5/16

10.9

1.48

172

692

100

0.9

STH-06

1 Braid

9.5

3/8

12.8

1.65

138

552

125

0.9

STH-08

1 Braid

12.7

1/2

16.3

1.80

120

484

165

0.9

STH-10

1 Braid

15.9

5/8

19.2

1.65

103

416

187

0.9

STH-12

1 Braid

19.05

3/4

22.6

1.78

69

276

212

0.4

STH-16

2 Braid

25.4

1

30.9

2.75

69

276

225

0.4

* Use of an internal support coil for hoses -06 and larger for tube support where continuous or extended service at high temperature together with low or negative pressure is expected † Non-standard product. Available to special order Not recommended for steam / cold water recycling

Above 120°C Pressure: Reduce working pressure by 1% per additional degree C. Vacuum: Reduce vacuum rating by 1.5% per additional degree C. Note: The minimum bend radius quoted is for a static bend at ambient temperature. Dynamic bending, especially at elevated temperatures, will increase the minimum bend radius accordingly. Consult Pirtek for specific applications

46

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES THERMOPLASTIC HOSE This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

47

B


HYDRAULIC HOSES

TECHNICAL DATA

SUMMARY OF PIRTEK HYDRAULIC HOSE MATERIALS Product Code

Type

Cover Material

NBR (Class I)

NBR (Class I)

210 bar four spiral hose

NBR (Class I)

NBR (Class I)

250 bar four spiral hose

NBR (Class I)

NBR (Class I)

350 bar braid or spiral hose

NBR (Class I)

NBR (Class I)

420 bar braid or spiral hose

NBR (Class I)

NBR (Class I)

FRAS rated air / water hose

NBR (Class I)

CR

Oil suction hose

NBR (Class I)

SBR

Large bore four spiral hose

NBR (Class I)

NBR (Class I)

210 bar jet wash hose

NBR (Class IV)

NBR (Class IV)

250 bar jet wash hose

NBR (Class IV)

NBR (Class IV)

400 bar jet wash hose

NBR Class IV)

NBR Class IV)

Multi purpose oil and air hose

NBR (Class I)

NBR (Class I)

One wire braid hose

NBR (Class I)

NBR (Class I)

One wire fire suppression hose

NBR (Class I)

NBR (Class I)

Two wire braid hose

NBR (Class I)

NBR (Class I)

Low pressure hydraulic hose

NBR (Class I)

NBR (Class I)

Low pressure high temp. hose

NBR (Class I)

NBR (Class I)

1000 bar water blast hose

NBR (Class III)

NBR (Class III)

1100 bar water blast hose

NBR (Class III)

NBR (Class III)

Caterpillar 3000 psi spiral hose

NBR (Class II)

NBR (Class II)

XT5

Caterpillar速 5000 psi spiral hose

NBR (Class II)

NBR (Class II)

30CT

Cold temperature hose

Polyester (Hytrel)

Polyester (Hytrel)

General purpose SAE 100R7

Nylon

Polyurethane

Similar to 3130

Nylon

Polyurethane

Non conductive SAE 100R7

Polyester

Polyurethane

Compact SAE 100R8

Nylon

Polyurethane

General purpose SAE 100R8

Nylon

Polyurethane

Non conductive jacking hose

Nylon

Polyurethane

Stainless steel braid over Teflon速

Teflon速

Stainless steel

C21 C25 C35 C42 IRFAW IROFSD

JW250 JW400 R1AT R1ATFS R2AT R6 R6HT WB1000 WB1100

XT3

3130 31BO 37AL 3800 3R80 3VEO STH

THERMOPLASTIC

TECHNICAL DATA

MPH

RUBBER

JW210

B

Liner Material

Two wire braid hose

2SC

JBF

48

Description

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


CHEMICAL RESISTANCE TABLE CAUTION

The data in the following pages has been compiled from generally available sources and should not be relied upon without consulting and following the specific recommendations of the manufacturers of particular products The data is considered valid at 20°C (70°F) except where specified otherwise. Chemical compatibility can vary greatly with temperature A good rating does not necessarily indicate the suitability of a particular hose and chemical combination due to variables such as improper clamp and coupling application, special hose construction, gasket material etc. Nor does it imply compliance with relevant food standards or safety standards that may be applicable

HYDRAULIC HOSES

TECHNICAL DATA

SOLVENT INFORMATION

Common Elastomers

ASTM Designation

Composition

General Properties

brominated butyl chlorinated butyl

BIIR CIIR

bromo isobutene-isoprene chloro isobutene-isoprene

excellent weathering resistance, low permeability to air and gases, good physical properties, resistant to heat poor resistance to petroleum based fluids, good resistance to fat

chlorinated polyethylene

CM (CPE)

chloro polyethylene

excellent ozone and weathering resistance, good oil and chemical resistance, excellent flame resistance

cross-linked polyethylene

XLPE UHMWPE

polyethylene and cross linking agent

excellent for a very wide range of solvents, chemicals, acids and oils

ethylene propylene

EPDM

ethylene propylene diene-terpolymer

excellent ozone, chemical and ageing resistance, poor resistance to petroleum based fluids, very good steam resistance

ethylene propylene

EPM (EPR)

ethylene propylene copolymer

excellent ozone, weathering, heat, chemical and aging resistance, poor resistance to petroleum products, very good steam resistance

hypalon ®

CSM

chloro-sulfonylpolyethylene

excellent weathering, ozone and acid resistance, good heat and abrasion resistance, fair resistance to petroleum based fluids

natural

NR

isoprene natural

excellent physical properties, very good abrasion resistance, poor resistance to petroleum based fluids

neoprene

CR

chloroprene

good weathering and flame retardant resistance, good oil reistance, good physical properties

nitrile (buna-n)

NBR

Acrylonitrile-butadiene

excellent petroleum products resistance, moderate resistance to aromatics, good physical properties

buna-n / PVC / NBR polyvinyl chloride

acrylonitrile-butadiene / polyvinyl-chloride

excellent petroleum products and weathering resistance, both for tube and cover

polyacrylic

ACM

acrylic monomer

excellent oil and tar resistance at high temperatures

sbr

SBR

styrene butadiene

good physical properties, good abrasion resistance, poor resistance to petroleum based fluids

viton ®

FKM

fluorocarbon rubber

excellent high temperature resistance, particularly in air and oil, very good chemical resistance This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

TECHNICAL DATA

Aromatic solvents: benzene, cumene, p-cumene, naphthalene, toluene, xylene, cresol, styrene, cyclohexane and combinations Aliphatic solvents: propane, butane, pentane, hexane, heptane, dipetene, tripropylene Halogenous solvents: chloroform, dichorobenzene, dichloroethylene, methylen bromide, methylen chloride, benzyl chloride, carbon tetrachloride, trichloroethylene, carbon disulphite, turpentine, perchloroethylene, dichloroethane Ketonic solvents: acetone, methyl ketone, isobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone Esters solvents: butyl acetate, methyl acetate, anyl acetate, isobutyl acetate Amines: aniline, ethylene diamine , diethanol amine, triethanolamine, dimethyl amine, monoethanolamine Alcohols: methanol, ethanol, propanol, butanol, glycerol

49

B


U C U U U G G U G U G C G C G G C U U C C G G -

1-Chloro 1-Nitro Ethane Acetaldehyde Acetarnide Acetic Acid 30% Acetic Acid 50% Acetic Acid, Glacial Acetic Anhydride Acetone Acetophenone Acetyl Chloride Acetylene Acrylonitrile Adipic Acid Air - < 300°F & < 290 psi or 2000 kPa Air - > 300°F Alkazene Allyl Alcohol Allyl Chloride Aluminium Acetate Aluminium Chloride Aluminium Fluoride 20% Aluminium Nitrate Aluminium Phosphate Aluminium Sulphate Alum-NH3-Cr-K Ammonia sol’n. 10% Ammonia sol’n. 50% Ammonia, Gas, Cold Ammonia, Gas, Hot Ammonia, Liquid (Anhydrous) Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide, 34% Ammonium Hydroxide, Conc. Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Solution Ammonium Phosphate Ammonium Sulphate Ammonium Sulphide Amyl Acetate (Banana Oil) Amyl Alcohol Amyl Borate Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anhydrous Ammonia Aniline Aniline Dyes Aniline Hydrochloride Aniline Oil Animal Fats Animal Oil (Lard Oil) Ansul Ether Aqua Regia Arsenic Acid Arsenic Trichloride 1-Chloro 1-Nitro Ethane Acetaldehyde Acetarnide

PVC

U C U C U U G G U G C G G G G G G U G C C G G G C G -

Polyurethane

C G C G G G G G G C G C G G G G G G G C G G G G G G G C C C G G -

Polyolefin

U U U U U U G G U G U G G G G U G G G G G C -

Polyester

C C U U U U C C G C C G G G G G G U G G G G G G C C C -

Nylon

PVC

C C C C G C G U C G C G C G G G G G U G G G G C C C C C G -

Teflon

Polyurethane

G G G C G C G U G G G G G G G G G G G U G G G G G G U G C G G U G -

Class IV

Polyolefin

C C C C G C G U C G C G G G G G G G G U G C C G G G U C C C C U G -

THERMOPLASTIC

Class III

Polyester

C U U U U U G G U G C G C G G C C U G C C C C C U C U U U U C -

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class II

Nylon

U U U U U U G C G U G C G G G G C C U G C C C C C U C U U U U C -

AGENT

Class I

Teflon

1-Chloro 1-Nitro Ethane Acetaldehyde Acetarnide Acetic Acid 30% Acetic Acid 50% Acetic Acid, Glacial Acetic Anhydride Acetone Acetophenone Acetyl Chloride Acetylene Acrylonitrile Adipic Acid Air - < 300°F & < 290 psi or 2000 kPa Air - > 300°F Alkazene Allyl Alcohol Allyl Chloride Aluminium Acetate Aluminium Chloride Aluminium Fluoride 20% Aluminium Nitrate Aluminium Phosphate Aluminium Sulphate Alum-NH3-Cr-K Ammonia sol’n. 10% Ammonia sol’n. 50% Ammonia, Gas, Cold Ammonia, Gas, Hot Ammonia, Liquid (Anhydrous) Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide, 34% Ammonium Hydroxide, Conc. Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Solution Ammonium Phosphate Ammonium Sulphate Ammonium Sulphide Amyl Acetate (Banana Oil) Amyl Alcohol Amyl Borate Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anhydrous Ammonia Aniline Aniline Dyes Aniline Hydrochloride Aniline Oil Animal Fats Animal Oil (Lard Oil) Ansul Ether Aqua Regia Aroclor,1248 Aroclor,1254 Aroclor,1260 Arsenic Acid Arsenic Trichloride

THERMOPLASTIC

Class IV

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class III

AGENT

Class II

TECHNICAL DATA B

CHEMICAL RESISTANCE TABLE

Class I

HYDRAULIC HOSES 50

TECHNICAL DATA

U U U U U U G C G U G C G G G G C C U G C C C C C U C U U U U C U -

C U U U U U G G U G C G C G G C C U G C C C C C U C U U U U C C -

C C C C G C G U C G C G G G G G G G G U G C C G G G U C C C C U G C -

G G G C G C G U G G G G G G G G G G G U G G G G G G U G C G G U G G -

C C C C G C G U C G C G C G G G G G U G G G G C C C C C G C -

C C U U U U C C G C C G G G G G G U G G G G G G C C C C -

U U U U U U G G U G U G G G G U G G G G G C U -

C G C G G G G G G C G C G G G G G G G C G G G G G G G C C C G G C -

U C U C U U G G U G C G G G G G G U G C C G G G C G U -

U C U U U G G U G U G C G C G G C U U C C G G U -

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


CHEMICAL RESISTANCE TABLE

Acetic Acid 30% Acetic Acid 50% Acetic Acid, Glacial Acetic Anhydride Acetone Acetophenone Acetyl Chloride Acetylene Acrylonitrile Adipic Acid Air - < 300°F & < 290 psi or 2000 kPa Air - > 300°F Alkazene Allyl Alcohol Allyl Chloride Aluminium Acetate Aluminium Chloride Aluminium Fluoride 20% Aluminium Nitrate Aluminium Phosphate Aluminium Sulphate Alum-NH3-Cr-K Ammonia sol’n. 10% Ammonia sol’n. 50% Ammonia, Gas, Cold Ammonia, Gas, Hot Ammonia, Liquid (Anhydrous) Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide, 34% Ammonium Hydroxide, Conc. Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Solution Ammonium Phosphate Ammonium Sulphate Ammonium Sulphide Amyl Acetate (Banana Oil) Amyl Alcohol Amyl Borate Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anhydrous Ammonia Aniline Aniline Dyes Aniline Hydrochloride Aniline Oil Animal Fats Animal Oil (Lard Oil) Ansul Ether Aqua Regia Aroclor,1248 Aroclor,1254 Aroclor,1260 Arsenic Acid Arsenic Trichloride Acetaldehyde Acetate Acid, Dilute (10%) Acetic Acid 10%-30%

PVC

C U U U G G U G U G C G C G G C U U C C G G U -

Polyurethane

C U C U U G G U G C G G G G G G U G C C G G G C G U -

Polyolefin

PVC

G C G G G G G G C G C G G G G G G G C G G G G G G G C C C G G C -

Polyester

Polyurethane

U U U U U G G U G U G G G G U G G G G G C U -

Nylon

Polyolefin

C U U U U C C G C C G G G G G G U G G G G G G C C C C -

Teflon

Polyester

C C C G C G U C G C G C G G G G G U G G G G C C C C C G C -

Class IV

Nylon

G G C G C G U G G G G G G G G G G G U G G G G G G U G C G G U G G -

Class III

Teflon

C C C G C G U C G C G G G G G G G G U G C C G G G U C C C C U G C -

THERMOPLASTIC

Class II

Class IV

U U U U U G G U G C G C G G C C U G C C C C C U C U U U U C C -

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class I

Class III

U U U U U G C G U G C G G G G C C U G C C C C C U C U U U U C U -

AGENT

U U U U U G C G U G C G G G G C C U G C C C C C U C U U U U C C

U U U U U G G U G C G C G G C C U G C C C C C U C U U U U C U -

C C C G C G U C G C G G G G G G G G U G C C G G G U C C C C U G -

G G C G C G U G G G G G G G G G G G U G G G G G G U G C G G U G -

C C C G C G U C G C G C G G G G G U G G G G C C C C C G G G

C U U U U C C G C C G G G G G G U G G G G G G C C C G C

U U U U U G G U G U G G G G U G G G G G C C G

G C G G G G G G C G C G G G G G G G C G G G G G G G C C C G G G C

C U C U U G G U G C G G G G G G U G C C G G G C G G C

C U U U G G U G U G C G C G G C U U C C G G U G G

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

TECHNICAL DATA

Acetic Acid 30% Acetic Acid 50% Acetic Acid, Glacial Acetic Anhydride Acetone Acetophenone Acetyl Chloride Acetylene Acrylonitrile Adipic Acid Air - < 300°F & < 290 psi or 2000 kPa Air - > 300°F Alkazene Allyl Alcohol Allyl Chloride Aluminium Acetate Aluminium Chloride Aluminium Fluoride 20% Aluminium Nitrate Aluminium Phosphate Aluminium Sulphate Alum-NH3-Cr-K Ammonia sol’n. 10% Ammonia sol’n. 50% Ammonia, Gas, Cold Ammonia, Gas, Hot Ammonia, Liquid (Anhydrous) Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide, 34% Ammonium Hydroxide, Conc. Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Solution Ammonium Phosphate Ammonium Sulphate Ammonium Sulphide Amyl Acetate (Banana Oil) Amyl Alcohol Amyl Borate Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anhydrous Ammonia Aniline Aniline Dyes Aniline Hydrochloride Aniline Oil Animal Fats Animal Oil (Lard Oil) Ansul Ether Aqua Regia Aroclor,1248 Aroclor,1254 Aroclor,1260 Arsenic Acid Arsenic Trichloride 1-Chloro 1-Nitro Ethane Acetaldehyde Acetarnide

THERMOPLASTIC

Class II

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class I

AGENT

HYDRAULIC HOSES

TECHNICAL DATA

51

B


G U U U U G G G G G U U G U G G G U G C G G C U G G G G G -

Beet Sugar Liquors Benzaldehyde Benzene, Benzol Benzenesulphonic Acid Benzine (Petroleum Ether) Benzoic Acid Benzyl Alcohol Benzyl Benzoate Benzyl Chloride Bismuth Carbonate Black Sulphate Liquor Blast Furnace Gas Borac Acid Borax Bordeaux Mixture Boric Acid Boric Copper Sulphate Brake Oil, Dot 3 Brake Oil, Dot 4 Brake Oil, Dot 5 Brine Bromine Bunker Oil Butadiene Butane Butter oil Butyl Acetate Butyl Alcohol, Butanol Butyl Carbitol Butyl Mercaptan Butyl Stearate Butyraldehyde Butyric Acid Calcium Acetate Calcium Arsenate Calcium Bisulphate Calcium Bisulphide Calcium Bisulphite Calcium Carbonate Calcium Chlorate Calcium Chloride Solutions Calcium Hydroxide (<20%) Calcium Hypochlorite Calcium Nitrate Calcium Salts Calcium Silicate Calcium Sulphate Calcium Sulphide Caliche Liquors (Chile Saltpetre) Cane Sugar Liquors Carbolic Acid Phenol Carbon Bisulphide Carbon Dioxide Carbon Disulphide Carbonic Acid Carbon Monoxide (Hot) Carbon Tetrachloride Carbonates Castor Oil Caustic Potash (<20%)

U G C C G G U C U G U C U C -

U C U C C C U U U C U C G U G U G U U C U -

U -

U C U G G U C -

C U G G U C -

PVC

C C U U U G G C U U C G U G G G C G U G G C C G G G G G G -

Polyurethane

C C C U U G G C U U G G U C C C C G U G G C C G G G G G G -

Polyolefin

G G C U U G G G G G G U U G U G G G U G U U G C U G G G G G -

Polyester

C C G U U G G G U G U U U C G U G G G G G G C G G G G G G G G G G -

Nylon

PVC

G G G G G G G G G G G G G G G G G G G G G G G G G C C G G G G G G G G G G G G G G G G G G G G G G

Teflon

Polyurethane

U G C G U U G G -

Class IV

Polyolefin

U G C G U U G -

THERMOPLASTIC

Class III

Polyester

U C C C C C C C G U U C C U C U U U U U C C U U

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class II

Nylon

C U C G G C G G -

AGENT

Class I

Teflon

Acetic Acid, Glacial Acetic Anhydride Acetone Acetyl Bromide Acetyl Chloride Acetylene Acrylonitrile Air ( < 290 psi or 2000 kPa) Alcohols Aluminium Aluminium Acetate Aluminium Bromide Aluminium Chloride Aluminium Fluoride 20% Aluminium Hydroxide Aluminium Nitrate Aluminium Sulphate Aluminium Salts Aluminium Sulphate Alums (Al. & Potassium Sulphate) Ammonia Gas, Cold Ammonia Gas, Hot Ammonia, Liquid Ammonia, Liquid (Anhydrous) Ammonium Chloride Ammonium Hydroxide Ammonium Metaphosphate Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Ammonium Phosphate Ammonium Sulphate Ammonium Thiocyanate Amyl Acetate Amyl Alcohol Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anethole Aniline, Aniline Oil Aniline Dyes Aniline Hydrochloride Animal Fats / Oils Antimony Salts Apoclor Monsanto (Chlor H’carbon Hydr.Fluid) Aqua Regia Aromatic Hydrocarbons Arsenic Acid Arsenic Salts Askarel Asphalt up to 180’ F Auto Transmission Fluid Barium Carbonate Barium Chloride Barium Hydroxide Barium Salts Barium Sulphate Barium Sulphide Basic Copper Arsenate Beer

THERMOPLASTIC

Class IV

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class III

AGENT

Class II

TECHNICAL DATA B

CHEMICAL RESISTANCE TABLE

Class I

HYDRAULIC HOSES 52

TECHNICAL DATA

G G G C G G G G G G G G G G G C C G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

G G G G C G G G G G G G G U G G G G G G G G G G U G G G G G G G G

C U U G C G G G G G U G U G G G G G G G G U U G G U G G

G C G U C G G G G G G G G U G G C G G G G C C G U C G C C G U C C

G C G U C G G G G G G U G C G G G G C C G U C C C G U C C

U U G C C G G G C G U G G C G G G G U U U G G C G G

G G G G -

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


CHEMICAL RESISTANCE TABLE

Di-Isobutylene Di-Isopropyl Ketone Dimethyl Aniline Dimethyl Phthalate Dimethyl Formamide Dioctyl Phosphate Dioctylphthalate Dioxane Dipentene Enamels Essential Oils Ethanol Ethanolamine Ether Ethyl Acetate Ethyl Acetoacetate Ethyl Alcohol Ethyl Cellulose Ethyl Benzene Ethyl Chloride Ethyl Ether Ethyl Mercaptan Ethyl Pentochlorobenzene Ethyl Silicate Ethylene Cellulose Ethylene Chlorhydrin Ethylene Chloride Ethylene Diamine Ethylene Dichloride Ethylene Glycol Ethylene Oxide Fatty Acid Ferric Chloride Ferric Nitrate Ferric Sulphate Ferrous Chloride Ferrous Nitrate Ferrous Salt Solutions Fluoroboric Acid Fluorine Fluorosilicic Formaldehyde Formic Acid Fruit Juices Fuel Oil Fuel Oil (Aromatic Gas) 100 Octane Furan Furfura Furfural Furfuryl Alcohol Galic Acid (< 20%) Gas (Natural) Gas Oil Gaseous Hydrogen Gasoline Gasoline (Aromatic) Gasoline (Non-Aromatic) Gelatin Glucose Glue (Depends on type) Glycerine, Glycerol

C U G G C G U U G C G U C C G

U U C U C U U G U U U U U C C U G G G G

C U G G U G U U G G C C G

C U G G U G U U G C C G G

U G G G U G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

G G G G G G G G G U G G G G C G U G U G G G G G G G G G G G G G G G

U U G C C G G G U C G C U G G G U G G C G U C G G G U G U U U G G G G

C C G G C C C C U U U G C G G U U C U G G G G C G C G G G G G G G G

PVC

C G C U U U C U C G U C G G G G G G G G C C C G G U U G C C -

Polyurethane

C C C U U U U U U C U G U G G C G G G G G G G U U U G C G G C U C G C C -

Polyolefin

PVC

C C C U U U U U U U U U G G C G G G G G G G U U U C C G G C C C G C C -

Polyester

Polyurethane

G G G U U U C C U G U C G G G G G G G G G G C C C U G U G G C C G -

Nylon

Polyolefin

C G C G G G U G U C G U U G G G G G G C G G G U U U G C G G G G G G G G G G -

Teflon

Polyester

G G G G G G G G G G G G G G G G G G G G U G G G G G G G G G G G G G G G G G G G G G G G G G G G

Class IV

Nylon

G G U U U C C C -

Class III

Teflon

G U U U C C C -

THERMOPLASTIC

Class II

Class IV

U U G U U C U U U U U C U U G G U U C -

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class I

Class III

G U U U U U G G G U G C G -

AGENT

C U C U G G G G C C C C C U C C U U U U U U C G C G G - G G G U G/C U C U G/C C U G G G C G C G G C G G G G C G G C G C G G G G G G G G G G

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

TECHNICAL DATA

Caustic Potash (>20%) Caustic Soda (<20%) Caustic Soda (>20%) Cellosolve Acetate Cellosolve Butyl Cellulubes Celanese (Phosphate Ester) Cellusolves Union Carbide China Wood Oil (Tung) Chloracetic Acid Chlordane Chlorinated Solvents Chlorine (Dry) Chlorine (Water) (<20%) Chloroacetic Acid Chlorobenzene Chlorobromomethane Chloroform Chloronapthalene Chlorosulphonic Acid Chlorotoluene Chromic Acid 30% Chromium Salts Cider Citric Acid Coal Gas Cod Liver Oil Coke Oven Gas Compressed Air ( < 290 psi or 2000 kPa) Copper Chloride Copper Chloride A Copper Sulphate Corn Oil Corn Syrup Cottonseed Oil Creosote Cresols Cresylic Acid Crude Oil Crude Wax Cupric Sulphate Cutting Oil White & Bagley No. 2190 Cyclohexane Cyclohexanone Cymene Decalin Denatured Alcohol Diacetone Diacetone Alcohol Diammonium Phosphate Dibenzyl Ether Dibutyl Ether Dibutyl Phthalate Dibutyl Sebacate Dichlorobenzene Diesel Fuel Diethanolamine (20% conc.) Diethyl Ether Diethylene Glycol Diethyl Phthalate Diethyl Sebacate

THERMOPLASTIC

Class II

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class I

AGENT

HYDRAULIC HOSES

TECHNICAL DATA

53

B


G G C C -

U G C C C U U U U G C G G G U C G U G G G U -

G C G G U U G U U U C U C U U U U U C U U U -

G G U U U U G U C G G G -

U G U U U U G U C G G G -

G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

G G G G G G G G G G U G U U U G U G U C G G G G G G G G G G G -

U G G C U U U U U G G C C G G G G G C U G G C G G G G -

G C C G C C C C C U U U C G U G C G C G C C G G G G G -

G G G G C C C C C U C U U G U G U G C G C C G G G G G -

U G G G U U G G C C C G G U C U U G G G G G -

Linseed Cake Linseed Oil LPG Liquid Petroleum Gas Magnesium Chloride Magnesium Hydroxide (<20%) Magnesium Sulphate Maleic Acid Mercuric Chloride Mercury Mesityl Oxide Methane Methyl Acetate Methyl Alcohol, Methanol Methyl Bromide Methyl Chloride, Cold Methyl Ethyl Ketone (MEK) Methyl Formate Methyl Isobutyl Ketone (MIBK) Methyl Methacrylate Methyl Salicylate Methyl Sulphate Methylene Chloride Milk Mineral Oil Molasses Monochlorobenzene Mustard Naphta Naphthalene Napthenic Acid Natural Gas Nickel Chloride Nickel Acetate Nickel Sulphate Nicotine Nitric Acid (< 20%) Nitric Acid (>20%) Nitric Acid, Crude Nitric Acid, Red Fuming Nitrobenzene Nitrogen / Argon Gaseous Nitrous Oxide Octyl Alcohol Oil of Turpentine Oleic Acid Oleum Spirits Oxalic Acid (-30%) Olive Oil Oxygen Gaseous Oxygen, Liquid Ozone Paint (Oil Base) Paint Solvents (Oil Base) Palmitic Acid Peanut Oil Pentane Perchlorethylene Perchloric Acid Petroleum Oils (Refined) Petroleum Oils (Sour)

C G U U G G U G U U U U C G U U U U -

G U C G C G C U U C U G U U U U U U U U C U U U -

C G U U G G U G U U U U U U U U U -

C G U U G G U G U U U U G U U U U -

G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

G G G G G G G G G G G C G G G G G G G G G G U G C C G G G G G G -

G G G G G G U G G

U G G U G G G G G G C C G G G G C C G G G G G G - G G G C C G C C U U U U U U G C C G C C - G G G G G U G G G G G - G G U C C U C C G U G G G G C C C U U - U U U U G G G U G G C G G U G G G C C Refer to Pirtek Refer to Pirtek U G G C G G C C C G G G U G G U U U G U U C G G C C G

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

PVC

C G G G -

Polyurethane

G G G G G -

Polyolefin

G C U U -

Polyester

G G G G G -

Nylon

PVC

G G G G G G G G G

Teflon

Polyurethane

G G -

Class IV

Polyolefin

G C G -

THERMOPLASTIC

Class III

Polyester

C U G G -

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class II

Nylon

G G G U U -

AGENT

Class I

Teflon

Glycol to 66째C Grease, Petroleum Green Sulphate Liquor Heavy Water (D20) Heptane n-Hexaldehyde Hexane Hexene Hexyl Alcohol Hydraulic Fluids and Lube Oils Chlorine Base Straight Petroleum Base Water & Petroleum Emulsion (FR) Water & Glycol Solution to 85째C (Hydrolube Union) Houghto Safe Houghton 600 Series (Water Glycol Base) Water & Oil Emulsion (Irus Shell 902) Straight Phosphate Ester (FR) Houghto Safe Houghton 1000 Series P.E.Base Phosphate Ester & Petroleum Oil Blend Ester Blend (MIL-L-7808) MIL-H-5606 MIL-H-46170 Dexron II ATF Silicone Oils Sodium Silicate Base Diester Base OS 45 Monsanto (Silicate Ester Base) Hydrobromic Acid Hydrochloric Acid (10%) Hydrochloric Acid (37%) Hydrocyanic Acid Hydrofluoric Acid, Concentrated Hydrofluoric Acid, Cold Hydrofluoric Acid, Hot Hydrofluosilicic Acid Hydrogen Gas Hydrogen Peroxide (Conc.) Hydrogen Peroxide (Dil.) Hydrogen Sulphate, Gaseous Hydrogen Sulphide, Dry Hydrogen Sulphide, Wet Hydrogluosilic Acid Isobutyl Alcohol Isocyanates Isooctane Isopropyl Acetate Isopropyl Alcohol Isopropyl Ether Kerosene Ketones Lacquer Lacquer Solvents Lactic Acid Lard Lead Acetate Lead Arsenate Lead Sulphate Lead Tetramethyl Lime Linoleic Acid

THERMOPLASTIC

Class IV

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class III

AGENT

Class II

TECHNICAL DATA B

CHEMICAL RESISTANCE TABLE

Class I

HYDRAULIC HOSES 54

TECHNICAL DATA

G G G G G G C G U U U U U U U G G G U U U G G G U G G C G C

G C C G C C C G G


CHEMICAL RESISTANCE TABLE

U U U U G C G G U C G -

C U U U U U U U -

U U U U G C G G G C -

U U U U G C G G C C -

G G G G G G G G G G G G G G G G G G G G G -

G G G G G G G G G G G G G G G C G G G G G

C C C G U C G G G G G G G G G G G G G G G

C C C G U G G G G G G G G G C C G G G G G G

C C C G U G G G G G G G G G C C G G G G G G

G U G G G G G G G G G G G G G G G

Refrigerant

Freon 12 Freon 13 Freon 22 Red Oil Salicyclic Acid Steam Sea / Salt Water Sewage Silver Nitrate Skydrol Monsanto 500, 7000 Soap Solution (conc.) Soda, Soda Ash, Sodium Carbonate Soda Water Sodium Acetate Sodium Bicarbonate Sodium Bisulphate Sodium Bisulphite Sodium Borate Sodium Carbonate Sodium Chloride Sodium Cyanide Sodium Hydroxide (<20%) Sodium Hydroxide 40% Sodium Hypochloride 10% Sodium Hypochlorite Sodium Metaphosphate Sodium Nitrate Sodium Perborate Sodium Peroxide Sodium Phosphate Solution Sodium Silicate Sodium Sulphide Sodium Sulphite Sodium Sulphate

Sodium Thiosulphate (‘Hypo’) Solutions/Emulsions 2-4D DDT Preparation Hydroxy Quinoline Soybean Oil Stannic Chloride Stannous Chloride Steam - up to 250° F Stearic Acid, Botanical Stearin Stoddard Solvent Styrene Sucrose Solution Sulphur Sulphur Chloride Sulphur Dioxide Sulphur Trioxide Sulphuric Acid - 10% Cold Sulphuric Acid - 10% Hot Sulphuric Acid - 75% Cold Sulphuric Acid - 75% Hot Sulphuric Acid - 95% Cold Sulphuric Acid - 95% Hot Sulphuric Acid - Fuming Sulphurous Acid Tannic Acid 10% Tar Oil Bituminous Tartaric Acid Terpineol Toluene Transformer Oil Transmission Fluid Type A Tributoxyethyl Phosphate Toluol Tributyl Phosphate Tricesylphosphate Trichloracetic Acid Trichloroethylene Tricresyl Phosphate Trisodium Phosphate Solution Tung Oil (China Wood Oil) Turpentine Ucon Union Carbide (Water Glycol Base) Urea Solution 50% Uric Acid Varnish Vegetable Oils / Greases Versilube Vinegar (dil. impure Acetic Acid) Vinyl Chloride Water (< 66°C) Water (>66° C) Whiskey, Wines White & Bagley No. 2190 Cutting Oil Wool Oil (Lanoline) Xylene Xylol Zinc Acetate Zinc Chloride Zinc Hydrate Zinc Sulphate

PVC

C C G G C G C G G G G U G U

Polyurethane

G U U U U U G U U G U G G C G G

Polyolefin

PVC

C U U U U U G U U G U G G C G C

Polyester

Polyurethane

C G G G G G G G G G U G G U G G

Nylon

Polyolefin

C U G G C C G C C G U G G G G C

Teflon

Polyester

G G G G G G G G G G G G G G G G G

Class IV

Nylon

U G U -

Class III

Teflon

U G U -

THERMOPLASTIC

Class II

Class IV

U U U C U U G U U G -

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class I

Class III

U G U -

AGENT

-

U

-

-

G

G

G

G

G

G

U G U U U U U U U U U U U G C G G U -

G U U C C U U U U U U U U U U U U U U U C G C C

U G U U U U U U U U U U G G G U -

G U G G U U U U U U U U U U G G G U -

G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

G C U G G G G G U C C C U U U U U U G G G G G G G U G G G G G G G G G G G G G G G U U

G U G C G G G C C C C C C C C G G G U U U U C U U G G G C G G G G U U G G G

G U G G U C G U U U U U U U U U U C G G C C C C U U C G C C U G C G G G C C G C C

G U G G U C G U U U U U U U U U U C G G C C C C U U C G G C U G C G G G C C G C C

G G U G C G C G G U U U U C G G G U U U U C C G G G G G U G G G G U G G G

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

TECHNICAL DATA

Phenolates Phenols (Carbolic Acid) Phosphoric Acid (10%) Phosphoric Acid (70%) Picric Acid Picric Acid, Solution Picric Acid, Molten Pinene Pine Oil Plating Solution, Chrome Potash (Potassium Hydroxide) Potassium Acetate Potassium Chloride Potassium Cyanide Potassium Dichromate Potassium Hydroxide (Potash) Potassium Hydroxide (50% conc.) Potassium Nitrate Potassium Permanganate (5%. conc.) Potassium Sulphate Propane Propyl Alcohol Pydraul (Stauffer) F-9,150, 600, 625 66° Pyrethrum Pyridine, 50%

THERMOPLASTIC

Class II

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class I

AGENT

HYDRAULIC HOSES

TECHNICAL DATA

55

B


HYDRAULIC HOSES

ALPHANUMERIC INDEX

Description

Page/s 38

3130

Description FRAS Air Water Suction

Page/s 8

Description Ordering Assemblies

Page/s 3

ALPHANUMERIC INDEX

3800

42

High pressure non conductive

43

PC25

25

3E80

43

High pressure R8

44

PC28PS

22

1 - Wire Braid

15

High pressure thermoplastic

42

PC35

26

2 - Wire Braid

17

High Temp 2 Wire

18

PC42

27

2SC

17

High Temp R5

10

R1AT

15

30CT

35

HTAB / HTFH

11

R1ATFS

16

30CTX2

37

IRFAW

7

R2AT

17

3360X2

39

IRFWSDH

8

R2ATHT

18

37AL

40

IROFSD

5

R5HT

10

37ALX2

41

Isobaric Hoses

20 - 28

R6

9

3R80

44

Jacking hose

19, 45

R8 hose

45

3VEO

45

JBF

Broad Spectrum Hose

35

Jet Wash

29

Safety Warning

1

12 - 14

Selection Guide

2-3

C21

20

JH70

19

Stainless Teflon hose

7

C25

21

JW210A

12

STH

C35

23

JW250 / 250A

13

Thermoplastic Hoses

C42

24

JW400 / 400A

14

Truck Hose

10

C45

28

Large Bore hose

29

Twinline 30CT

37

31 - 32

Caterpillar Hoses Compact R8

Low Pressure Oil

6

Twinline non conductive

42

MPH

6

Waterblast Hoses

46 35 - 46

41 33 - 34

Fast Find Table

4

Multi Purpose

6

WB1000

33

Fire Suppression Hose

16

Non conductive

40

WB1100

34

Forklift Twinline

37

Non conductive jacking

45

XT3

31

FRAS Air Water

7

Oil Suction

5

XT5

32

Chemical Compatibility Tables Commence page 48

56

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


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