SAFETY PRECAUTIONS FOR THE USE OF PIRTEK® HOSE ASSEMBLIES Your Personal Safety may directly or indirectly be compromised if the hose assembly is abused. By following the INSTRUCTIONS below, the more common abuses of hose and hose assemblies can be avoided.
HYDRAULIC HOSES
WARNING
INSPECT the hose assembly before each use.
SAFETY WARNING
REPLACE the hose assembly immediately if: A. The cover appears abnormal B. You believe it may be abnormal C. There is any fluid leakage D. The fittings are damaged E. The hose is damaged F. Reinforcement is visible through the cover DO NOT EXCEED the maximum working pressure of the hose. DO NOT KINK the hose assembly. DO NOT BEND beyond the specified minimum bend radius of the hose. DO NOT EXPOSE to temperatures beyond the published maximums for the hose or fluid being conveyed. DO NOT USE AS A STRENGTH MEMBER for pulling or lifting equipment. Use support cables for vertical installations. USE ONLY WITH COMPATIBLE FLUIDS as outlined in the Chemical Compatibility Charts or as specifically approved in writing by Pirtek Fluid Systems. PIN PRICK THE COVER of hoses used for compressed air above 17 bar or 250 psi to allow the safe escape of air that permeates through the liner and reinforcement (except STH, R5HT and 3130). The maximum working pressure and temperature must also be reduced by 30%. Use only Pirtek HOSE AND FITTINGS COMBINATIONS as designated in their current assembly guidelines. Use only Pirtek PROCEDURES and ASSEMBLY EQUIPMENT as published and maintained in their M.A.P.S. documentation. Relationship between actual working presasure and service life Experimental pressure waveform
Pressure as a % of Rated Pressure at 100
90 80 70 % of Service Life
• The use of conventional wire reinforced rubber hose often entails the pressure fluctuations of fluid. • The factors concerned with such pressure fluctuations are generally classified into two: those stemming from the pump itself, and the others ascribable to external impacts imparted to the hose via the operating demands. The latter are considered to have the greater effect on the service life of the hose. • External impulse pressure is estimated to be 150% of the set pressure (actual working pressure) of a relief valve, and sometimes exceeds 300%.
100
60
150 125
5% of one cycle
Rated pressure
100 75 50
25 (kgf/cm ) 0
50
Peak pressure 150 ± 7% Pressure rising rate
2
40
15% of one cycle 1/35 minute a cycle
30 20 10 0
100 125 150
200 300 400 Actual working pressure Recommended working pressure
500
600
%
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
1
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SELECTION GUIDE Page Group
Normal Usage
Features & Benefits
(See main Specifications page for details and Approvals)
6
IRFWSDH FRAS Suction/Delivery
Hardwall FRAS hose for arduous air / water applications in u/ground coal mining
Electrically conductive NBR liner and CR cover meeting AS2660 requirements
7
MPH Multipurpose
High quality black multi-purpose hose with spiral wound textile reinforcement
Synthetic black rubber inner and outer. Abrasion and weather resistant. Oil resistant
8
IRFAW FRAS Air / Water
Softwall hose for arduous air/water applications in underground mining
Weather resistant black cover with orange spiral. Fire resistant / anti static rating
9
R6 Textile braid hose
Low pressure hydraulic fluids, aqueous emulsions, air transfer and water
SAE 100R6 rated hose with oil resistant liner suited to push fit fittings
10
R5HT Hi-Temp. Truck Hose
Medium pressure air and hydraulic hose common on American equipment
Internal diameters match the inside diameter of copper tube to yield an unrestricted flow
11
HTAB/HTFH Engine & Air Brake
Specifically intended for trucking industry applications involving diesel fuel / air brakes
Black rubber with poyester textile outer cover for safe escape of entrapped air
12-14
JW210A / JW250 / JW400 Jet Wash Hose
Flexible high pressure compact hose for pressure cleaning with water and detergents
210 and 250 bar versions with 1-wire braid, 400 bar version with 2-wire braid
15-16
R1AT / R1ATFS One wire braid
Medium pressure hose for hydraulic fluids and aqueous emulsions and water
Normally black but R1ATFS has red cover to indicate use in fire suppression systems
17-19
R2AT/2SC, JH70 Two wire braid
High pressure hose for hydraulic fluids and aqueous emulsions and water. JH70 for high pressure jacking applications
Synthetic rubber oil resistant liner and abrasion resistant cover. 2 steel braids
R2ATHT High Temp. 2 wire hose
High pressure hose for hydraulic fluids and aqueous emulsions and water
As above but high temperature rubber formulation. Blue cover
HYDRAULIC
SELECTION GUIDE
Tank truck suction & delivery hose for fuels & Synthetic smooth oil resistant inner tube. 2 mineral oils with aromatic content ≤ 40% braids of textile & a metal spiral. Antistatic
20
C21 Isobaric 210 bar
21, 25
C25, PC25 Isobaric 250 bar
22
PC28PS Isobaric 280 bar
23, 26
C35, PC35 Isobaric 350 bar
24, 27
C42, PC42 Isobaric 420 bar
28
C45 Isobaric 450 bar
29
JBF Large Bore Hose
Large bore medium pressure hose for hydraulic fluids incl. aqueous emulsions
Spiral construction. Prolonged usage with water based fluids will corrode reinforcement
30
LPG LP Gas Hose
High pressure hose for transfer of LPG,
butane-propane on stationary and mobile eqpm’t.
Woven black poly cover with blue trace over single st. steel braid / teflon liner. AGA approved.
31
XT3 Caterpillar® 4000-2500 psi
32
XT5 Caterpillar® 5000psi
High pressure multi-spiral hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. Provide flexibility and high temperature resistance
Compatible with Caterpillar® reusable fittings (genuine Caterpillar manufactured hose). XT3 has a grey cover, XT5 a rust red cover. Black outer cover to become standard on both hose types
33
WB1000 Water Blast Hose
34 B
Construction
IROFSD Oil Fuel Suction
18
2
Product Code
5
MISC.
HYDRAULIC HOSES
RUBBER HOSES
WB1100 Water Blast Hose
Class 21 hoses suit 210 bar WP Isobaric (constant working pressure for all sizes) range of hoses exclusive to Pirtek. Simplifies hose selection in circuits of known working pressure ‘PS’ Suffix denotes extreme abrasion resistant sheath over the cover ‘PC’ Prefix denotes Komatsu® genuine hoses
Class 25 hoses suit 250 bar WP Class 28 hoses suit 275 bar WP Class 35 hoses suit 350 bar WP Class 42 hoses suit 420 bar WP Class 45 hoses suit 450 bar WP
Very high constant pressure hose for water scaling systems. Suitable for passage of water and aqueous solutions
2.5 : 1 safety factor. Do not use in hydraulic systems
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
SELECTION GUIDE Page Group
Product Code
Construction
Normal Usage
Features & Benefits
(See main Specifications page for details and Approvals)
Flexible in cold temperatures (coldrooms). Small OD and good over sheaves
Constant 207 bar working pressure for all sizes. Perforated cover for gaseous applications
36
3JET Water jetting hose
Medium pressure hose for water jetting and drain cleaning. Low elongation
Constant 207 bar working pressure for all sizes. Perforated cover for gaseous applications
37
30CTX2 Twin cold temp. hose
Commonly found in forklift applications in cold rooms
Constant 207 bar working pressure for all sizes. Hytrel core tube and perforated cover
38
3130 General purpose R7
General hydraulics, material handling, pneumatics, and agricultural equipment
The original SAE 100R7 design with nylon tube and urethane cover. Economical
39
3360X2 Twin forklift hose
Similar to 30CT except with nylon core tube
As for 30CT but with nylon tube and a wider range of sizes
37AL R7 non-conductive
Non conductive hydraulic hose for aerial lift equipment
Polyester core and good cold weather flexibility. SAE 100R7 performance
37ALX2 Twinline non-conductive
Non conductive twin line hydraulic hose for aerial lift equipment
Polyester core and good cold weather flexibility. SAE 100R7 performance
3800 Compact R8
Pilot lines, general hydraulics, and machine tools at higher pressures than 100R7
Compact dimensions due to aramid fibre reinforcement - suits 100R7 fittings
43
3E80 Non-conductive R8
Non conductive hydraulic hose for aerial lift equipment with higher working pressures
Dimensionally as for 3R80 hose. Nylon core and orange urethane cover
44
3R80 General purpose R8
General hydraulics, material handling, forestry and construction
The original 100R8 with nylon core and urethane cover. Long impulse / flex life
45
3VE0 High Pressure Jacking
Extreme pressure hose for high pressure jacks and rescue equipment
Orange cover signifies electrically non conductive hose
46
STH St. Steel TeflonÂŽ hose
Laundry equipment, plastic moulding presses, steam and hot air discharge
Teflon liner and SS braid allow high temperature and chemical capability
40 41 42
THERMOPLASTIC
30CT Cold temp. hose
SELECTION GUIDE
35
HYDRAULIC HOSES
THERMOPLASTIC HOSES
ORDERING PIRTEK ASSEMBLIES Should you wish to describe a Pirtek hose assembly in an abbreviated form, please use the following format. A forward slash is used to separate each field. Product Codes for fittings can be found in Pirtek Catalogue Section C (except Mining Fittings Section U)
If spiral guard SSG-025 were fitted over the full length, the designation would be: R1AT-12 / JF1-1712J / C614-1212J / 1200 / SSG-025 If both ends were fitted with the 45° flanged elbow set in alignment, the designation would appear: R1AT-12 / C614-1212J / 1200 / 0 Generic Pattern : Hose / End A / End B / Length / Protection / Angle This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
3
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HYDRAULIC HOSES
FAST FIND TABLE
SIZE, PRESSURE, TEMPERATURE
Product Code & Hose Type dia. (ins.) mm size
Working Pressure (bar)
Temp.
³/₁₆
¼
⁵/₁₆
⅜
½
5/₈
¾
1
1¼
1½
1¾
2
2½
3
3½
4
-003
-004
-006
-008
-010
-013
-016
-019
-025
-032
-038
-045
-050
-063
-076
-090
-100
10
10
10
10
10
10
10
10
10
-20°/+70°
5
20
20
20
20
-15°/+70°
6
-40°/+100°
7
-15°/+70°
8
-40°/+150°
9 10
°C
FAST FIND TABLE
IROFSD
Oil Fuel Suction
IRFWSDH
FRAS Air/Water Suction
MPH
Multipurpose
IRFAW
FRAS Air / Water
R6
Low pressure hydraulic
28
R5HT
High Temp 100R5
Unique diameters throughout range 3/16” to 1.13/16”
-40°/+135°
HTAB/HTFH Engine/Air Brake Hose
Unique diameters throughout range 3/16” to 1.3/8”
-40°/+149°
11
JW210A
Jet Wash 210 bar
210
-40°/+155°
12
JW250 / A
Jet Wash 250 bar
250
250
-40°/+155°
13
JW400 / A
Jet Wash 400 bar
400
-40°/+155°
14
R1AT
1-Wire Hydraulic
-40°/+100°
15
R1ATFS
Fire Suppression
-40°/+100°
16
R2AT/2SC
2-Wire Hydraulic
-40°/+100°
17
R2ATHT
2-Wire High Temp.
-40°/+100°
18
JH70
Jacking Hose
-40°/+100°
19
C21
Isobaric 210 bar
C25, PC25
Isobaric 250 bar
PC28PS
Isobaric 280 bar
C35, PC35
Isobaric 350 bar
C42, PC42
Isobaric 420 bar
C45
Isobaric 450 bar
JBF
Large Bore
LPG
LPG Gas Hose
XT3
Caterpillar® 4000-2500 psi
XT5
20 35
250
225
35
28
215
35
35
35
20
35
20
20
28
21
88
63
50
20
20
20
180
160
330
275
250
215
165
125
90
80 69/70 70
396
345
293
224
207
172
155
120
103
700
700
350
105
20
160
400
140
20
180
225 415
35
40
105
210 250 280 380 420
350
350
420
420
350
250
250
280
280
350 420
276
21,25
-40°/+120°
22
350
350
350
350
-40°/+120°
23,26
420
420
420
420
-40°/+120°
24,27
-40°/+100°
28
-40°/+100°
29
-20°/+125°
30
26 276
20
-40°/+120°
250
140 276
-40°/+120°
250
450 26
20
276
276
207
172
172
-40°/+121°
31
Caterpillar® 5000 psi
345
345
345
345
345
-40°/+120°
32
WB1000
1000 bar Water Blast
1000
-40°/+80°
33
WB1100
1100 bar Water Blast
-40°/+80°
34
30CT
Cold Temp Isobaric 207
-54°/+94°
35
3JET
Water Jetting Hose
-40°/+66°
36
30CTX2
Twin Line 30CT
-54°/+94°
37
3130
Medium Pressure
-40°/+100°
38
3360X2
Twin Line Forklift
-54°/+94°
39
37AL
Non-conductive
37ALX2
Twin Line 37AL
3800
High Pressure compact
3E80
HP Non-conductive
3R80
High Pressure
3VEO
High Pressure Jacking
STH
St Steel Teflon Hose
1100 207 331 172
207
207
207
207
207
331 207
207
207
207
207
172
155
138
207 86
69
207 207 345 345 206
207
207
207
207
-54°/+100°
40
207
207
207
-54°/+100°
41
345
276
241
-40°/+100°
42
345
276
241
-40°/+100°
43
345
276
241
-40°/+100°
44
689
551
-40°/+66°
45
-55°/+240°
46
206
172
138
120
155 103
69
138 69
Chemical Compatibility Tables Commence page 48 4
B
Pg.
⅛
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
IROFSD
OIL / FUEL SUCTION & DELIVERY
Construction
Applications
Inner Tube:
Light weight hardwall suction and delivery hose for fuels having an aromatic content up to 30%,
Black smooth NBR compound
and mineral oils. Suitable in hydraulic systems and for loading and unloading of tank trucks, refineries and maintenance shops
Reinforcement:
Temperature Range:
Limitations:
High strength synthetic cord plus embedded
-20째C up to +70째C
Not suitable for ester oils
Cover:
Comment:
Hose Tails:
Black, smooth (wrapped finish) SBR weather
Lay line example may not be a true indication
Pirtek J, 932, 934, 954 Series crimp fittings
resistant rubber compound
of current status. Refer Pirtek for current
L Series, Cam & Groove, Combination Steel
information
(all with clamps)
steel helix wire and anti-static copper wire
RUBBER HOSE
Lay line example: Black text on yellow background. Note Comment above
PIRTEK OIL FUEL S/D IROFSD 10 BAR (150psi) WORK.PRESS.
Product Code
Nominal ID
OD
Pressure bar
Min bend radius
Weight
Crimp Tail Series
mm
ins
mm
working
min burst
vacuum
mm
Kg/m
IROFSD-019
19
3/4
30
10
30
0.9
80
0.67
-
IROFSD-025
25
1
35
10
30
0.9
105
0.80
-
IROFSD-032
32
1.1/4
42
10
30
0.9
135
0.98
-
IROFSD-038
38
1.1/2
49.5
10
30
0.9
165
1.34
932
IROFSD-045
45
1.3/4
57
10
30
0.9
205
1.60
-
IROFSD-051
51
2
63
10
30
0.9
230
1.84
J, 932
IROFSD-063
63
2.1/2
78
10
30
0.9
290
2.79
J, 954
IROFSD-076
76
3
89
10
30
0.9
360
2.94
934
IROFSD-102
102
4
118
10
30
0.9
515
4.94
-
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
5
B
HYDRAULIC HOSES
IRFWSDH
FRAS AIR / WATER SUCTION & DELIVERY
Construction
Applications
Reference Speifications
Inner Tube:
Hardwall hose designed for arduous air / water
Approvals:
Black, smooth, electrically conductive NBR rubber compound
applications in underground coal mining, where
Meets or exceeds
fire resistant, anti static properties are required
AS2660, incorporating AS1180.13A and AS1180.10B
RUBBER HOSE
Reinforcement:
Temperature Range:
High strength synthetic cord plus helix wire
-15°C up to +70°C
Cover:
Comment:
Hose Tails:
Black smooth (wrapped finish) electrically
Lay line example may not be a true indication
Industrial fittings
conductive CR rubber compound, fire, oil
of current status. Refer Pirtek for current
High pressure 2 or 4 bolt clamps
weathering and UV resistant
information
Pirtek “J” series 2
Lay line example: White text on orange background. Note Comment above PIRTEK FRAS WATER SUCTION & DELIVERY IRFWSDH 20BAR (290PSI) W.P MEETS & EXCEEDS AS2660 CLASS B
Product Code
Nominal ID
OD
Pressure bar
Min bend radius
Weight
IRFWSDH-025†
DN 25
mm 25.4
ins 1
mm 42.5
working 20
min burst 80
vacuum 0.9
mm 125
kg/m 1.34
IRFWSDH-051
50
50.8
2
71
20
80
0.9
255
2.58
IRFWSDH-063†
63
63.5
2.1/2
84
20
80
0.9
320
3.27
IRFWSDH-076
75
76
3
97
20
80
0.9
375
3.96
IRFWSDH-102
100
102
4
124
20
80
0.9
610
5.71
IRFWSDH-152†
150
152
6
178
20
80
0.9
1000
11.46
† Subject to availability
6
B
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
MPH
MULTIPURPOSE HOSE
Construction
Applications
Reference Specifications
Inner Tube:
Low pressure hose for fluids such as mineral
Exceeds SAE J 517 (100 R6)
Seamless synthetic rubber, oil resistant
and vegetable oils, aqueous emulsions, water,
Exceeds EN 854 R6
air and inert gases.
JIS B 8360
Reinforcement:
Temperature Range:
Impulse Testing:
Two or four spirals of textile fibre
Water 0º C to +50º C (continuous)
400 000 cycles of JIS waveform @ 133% of
Water 0º C to +70º C (temporary)
working pressure (hose only) all sizes
Air -40º C to +50º C (in case of air applications, pressure should be less than 15bar) -40°C up to 70°C external ambient Cover:
Comment:
Hose Tails:
Black synthetic rubber resistant to abrasion,
Lay line example may not be a true indication
Pirtek ‘P’ Series all sizes
oils, ozone and weathering
of current status. Refer Pirtek for current
Pirtek ‘T’ Series option on 3/8, 1/2, 5/8 sizes
information Lay line example: Green text on black background. Note Comment above
RUBBER HOSE
Other fluid -40°C up to +100°C
PIRTEK MULTI MPH-12 (3/4”) 35BAR W.P. (500 PSI)
Product Code
Nominal ID
Reinforcement
OD
Pressure bar
Min bend radius
Weight
MPH-04
mm 6.3
in 1/4
4 fabric spiral
mm 14.0
working 35
min burst 140
mm 55
Kg/m 0.15
MPH-05
8.0
5/16
4 fabric spiral
15.8
35
140
60
0.19
MPH-06
9.5
3/8
4 fabric spiral
17.4
35
140
65
0.21
MPH-08
12.7
1/2
4 fabric spiral
21.3
35
140
90
0.28
MPH-10
15.9
5/8
2 fabric spiral
23.5
35
140
110
0.30
MPH-12
19.0
3/4
4 fabric spiral
31.4
35
140
135
0.59
MPH-16
25.4
1
4 fabric spiral
37.5
35
140
170
0.74
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
7
B
HYDRAULIC HOSES
IRFAW
FRAS AIR / WATER / STONEDUST
Construction
Applications
Inner Tube:
Softwall hose designed for arduous air / water applications in underground coal mining, where
Black smooth electrically conductive NBR oil resistant rubber compound
fire resistant anti static properties are required
Reinforcement:
Temperature Range:
Approvals:
2 or 4 spiral plies of high strength synthetic cord
-15°C up to +70°C
Meets or exceeds AS2660-91B, incorporating AS1180.13A and AS1180.10B
RUBBER HOSE
Cover:
Comment:
Hose Tails:
Black smooth (wrapped finish) electrically
Lay line example may not be a true indication
Industrial fittings / FFI Ferrules
conductive CR rubber compound with orange
of current status. Refer Pirtek for current
High pressure 2 or 4 bolt clamps
spiral stripe. Fire, oil and weather resistant
information
Lay line example: Black text on orange background. Note Comment above PIRTEK AIR / WATER / STONEDUST FRAS IRFAW 20 BAR (290 psi) WORK. PRESS. MEETS & EXCEEDS AS 2660 “CLASS B”
Product Code
8
B
Nominal ID
Reinforcement
OD
Pressure bar
Weight
mm
in
mm
working
min burst
Kg/m
IRFAW-013
13
1/2
2 spiral plies
23
20
80
0.36
IRFAW-019
19
3/4
2 spiral plies
29
20
80
0.47
IRFAW-025
25
1
2 spiral plies
37
20
80
0.70
IRFAW-032
32
1.1/4
2 spiral plies
46
20
80
1.02
IRFAW-038
38
1.1/2
2 spiral plies
52.5
20
80
1.21
IRFAW-051
51
2
2 spiral plies
66
20
80
1.60
IRFAW-063
63.5
2.1/2
4 spiral plies
81
20
80
2.27
IRFAW-076
76
3
4 spiral plies
93
20
80
2.53
IRFAW-102
102
4
4 spiral plies
120
20
70
3.60
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
R6
LOW PRESSURE HOSE
Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic rubber, oil
Low pressure hose for hydraulic fluids such as
SAE J 517 (100 R6)
resistant
mineral and vegetable oils, aqueous emulsions,
EN 854 R6
Reinforcement:
Temperature Range:
One braid of textile fibre
-40°C up to +100°C (125° intermittent)
Cover:
Comment:
Black synthetic rubber resistant to abrasion, oils,
This hose is not stocked by Pirtek, but is included Pirtek ‘P’ Series all sizes
ozone and weathering
as a technical reference for what is a commonly
water, air and inert gases
Hose Tails:
specified Standard. It can be supplied to special
RUBBER HOSE
order
Lay line example: Note Comment above
Product Code R6-03 †
Nominal ID mm 5.0
OD in 3/16
mm 10.9
Min bend radius
Weight
min burst 138
mm 50
Kg/m 0.1
Pressure bar working 34
R6-04 †
6.5
1/4
12.6
28
112
65
0.13
R6-05 †
8.0
5/16
14.3
28
112
75
0.15
R6-06 †
9.5
3/8
15.8
28
112
75
0.18
R6-08 †
13
1/2
19.8
28
112
100
0.23
R6-10 †
16
5/8
23.0
24
97
125
0.28
R6-12 †
19
3/4
26.5
21
84
150
0.36
R6-16 †
25
1
32.5
21
84
165
0.45
† Subject to availability
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
9
B
HYDRAULIC HOSES
R5HT
LOW PRESSURE HOSE
Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic rubber, oil
Low to medium pressures hose that will handle
Exceeds SAE J 517 (100 R5)
resistant
high temperature hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water, air and inert gases
Reinforcement:
Temperature Range:
One textile braid and one braid of high tensile
-49°C up to +150°C,
steel wire
except air (not to exceed 121°C) and
Impulse Testing: See Table below for Impulse Test criteria (hose only)
water (not to exceed 82°C)
RUBBER HOSE
Cover:
Comment:
Hose Tails:
Black synthetic rubber with blue polyester textile
Lay line example may not be a true indication
Pirtek ‘A’ Series (field attachable)
outer braid resistant to abrasion, oils, ozone and
of current status. Refer Pirtek for current
Pirtek ‘R’ Series (crimp)
weathering. Permeable cover allows safe escape information of entrapped air when used to conduct high pressure air
Lay line example: White ink-jet text on blue background. Note Comment above PIRTEK HI-TEMP 8.3MM (5/16”) R5HT-06 155 BAR (2,250PSI) WORK. PRESS: 150°C./SAE J1402 TYPE AII 2Q04 BATCH 0037
Product Code
Nominal ID
OD
Pressure bar
Min bend radius
Weight
Test Impulses
R5HT-04
mm 5.1
in 3/16
mm 13.2
working 207
min burst 827
mm 76
Kg/m 0.19
150 000
R5HT-05
6.8
1/4
14.8
207
827
86
0.24
150 000
R5HT-06
8.3
5/16
17.1
155
620
102
0.34
150 000
R5HT-08
10.7
13/32
19.5
138
552
117
0.39
150 000
R5HT-10
13.2
1/2
23.4
121
483
140
0.55
150 000
R5HT-12
16.4
5/8
27.4
103
414
165
0.69
150 000
R5HT-16
22.8
7/8
31.4
55
221
187
0.66
150 000
R5HT-20
29.2
1.1/8
38.1
43
172
229
0.78
100 000
R5HT-24
35.5
1.3/8
44.4
34
138
267
1.00
100 000
R5HT-32 †
46.6
1.13/16
56.2
20.7
83
337
1.40
100 000
† Does not comply with SAE 100R5 operating pressure of 24 bar or minimum burst pressure of 96 bar
10
B
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
ENGINE & AIR BRAKE* HOSE EXTRA FLEXIBLE LOW PRESSURE HOSE Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic rubber, oil
Low to medium pressures hose that will handle
* SAE J1402 Type AII in sizes -04 through -12
high temperature hydraulic fluids such as mineral FMVSS106
resistant
and vegetable oils, aqueous emulsions, gasoline, Consult Pirtek for specific Industry Approvals fuel, lubricating oils, coolants, water, air and inert gases
Reinforcement:
Temperature Range:
One polyester braid and one braid of high tensile
-49°C up to +149°C,
steel wire
except air (not to exceed 121°C) and
HYDRAULIC HOSES
HTAB / HTFH
water (not to exceed 82°C) Comment:
RUBBER HOSE
Cover:
Hose Tails:
Black synthetic rubber with black polyester textile Lay line example may not be a true indication
Pirtek ‘A’ Series (Field Attachable)
outer braid resistant to abrasion, oils, ozone and
Pirtek ‘R’ Series (Crimp)
of current status. Refer Pirtek for current
weathering. Permeable cover allows safe escape information of entrapped air when used to conduct high pressure air Lay line example: White Ink-Jet on black background. Note Comment above PIRTEK HI-TEMP AIR BRAKE 7.9MM (5/16”) HTAB-06 103 BAR (1500PSI) WORK. PRESS: 149°C. SAE J1402 TYPE AII 2Q07 PIRTEK HI-TEMP FLEX HOSE 22.4MM (7/8”) HTFH-16 28 BAR (400PSI) WORK. PRESS: 149°C. 2Q07
Product Code
Nominal ID
OD
Pressure bar
Min bend radius
Weight
HTAB-04
mm 4.8
in 3/16
mm 13.7
working 138
min burst 552
mm 19.1
Kg/m 0.19
HTAB-05
6.4
1/4
15.7
103
412
25.4
0.24
HTAB-06
7.9
5/16
17.7
103
412
31.8
0.28
HTAB-08
10.4
13/32
20.1
86
345
44.5
0.33
HTAB-10
12.7
1/2
24.0
86
345
57.2
0.50
HTAB-12
15.9
5/8
27.9
52
207
69.9
0.58
HTFH-16
22.4
7/8
32.3
28
110
88.9
0.55
HTFH-20
28.7
1.1/8
38.9
21
83
114.3
0.68
HTFH-24
35.1
1.3/8
46.0
17
69
139.7
0.85
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
11 B
HYDRAULIC HOSES
JW210A
JET WASH HOSE
Construction
Applications
Inner Tube: Synthetic rubber, resistant to water
Extremely flexible, high pressure compact hose
and detergents in aqueous solution
for pressure cleaners. Suitable for conducting
Reinforcement:
Temperature Range:
Limitations:
One braid of high tensile steel wire
-40°C up to +155°C
Not suitable for steam and hydraulic applications
water and detergents in aqueous solution
Not suitable for steam and hydraulic applications
RUBBER HOSE
Cover:
Comment:
Hose Tails:
Pin pricked black synthetic rubber resistant to
Lay line example may not be a true indication
Pirtek ‘K’ Series
oils, ozone and weathering. Cover features a
of current status. Refer Pirtek for current
high level of abrasion resistance
information
Lay line example: Embossed text on a black abrasion resistant cover. Note Comment above PIRTEK JETWASH 6.5 mm (1/4”) JW210A-04 210 BAR (3045 PSI) WORK PRESS MAX 155°C ABRASION RESISTANT COVER
Product Code JW210A-04 †
Nominal ID mm 6.4
OD mm in 1/4
Wire 11.1
Pressure bar Cover 13.4
working 210
min burst 840
Min bend radius
Weight
mm 45
Kg/m 0.20
Test Impulses 150 000
† See Comment above
12
B
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
JW250 / JW250A JET WASH HOSE
Construction
Applications
Inner Tube: Synthetic rubber, resistant to water
Extremely flexible, high pressure compact hose
and detergents in aqueous solution
for pressure cleaners. Suitable for conducting
Reinforcement:
Temperature Range:
One braid of high tensile steel wire
-40°C up to +155°C
water and detergents in aqueous solution
Not suitable for steam and hydraulic applications Comment:
Hose Tails:
Pin pricked blue synthetic rubber resistant to
Lay line examples may not be a true indication
Pirtek ‘K’ Series all sizes
abrasion, oils, ozone and weathering. Specify
of current status. Refer Pirtek for current
JW250A for an even higher level of abrasion
information
resistance with black cover
Lay line example: White text on blue background (standard cover). Embossed text on black cover (abrasion resistant cover). Note Comment above PIRTEK JETWASH 9.5 mm (3/8”) JW250-06 250 BAR (3625 PSI) WORK PRESS MAX 155°C
RUBBER HOSE
Cover:
PIRTEK JETWASH 6.5 mm (1/4”) JW250A-04 250 BAR (3625 PSI) WORK PRESS MAX 155°C ABRASION RESISTANT COVER
Product Code
Nominal ID
OD mm
JW250-04 †
mm 6.4
in 1/4
JW250A-04 †
6.4
1/4
JW250A-06 †
9.6
3/8
Wire 9.9
Pressure bar
Min bend radius
Weight Kg/m
Test Impulses
Cover 11.8
working 250
min burst 1000
mm 35
9.9
11.8
250
1000
35
150 000
13.2
13.4
250
1000
75
150 000
150 000
† See Comment above
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
13
B
HYDRAULIC HOSES
JW400 / JW400A
2-WIRE JET WASH HOSE
Construction
Applications
Inner Tube: Synthetic rubber, resistant to water
Extremely flexible, high pressure compact hose
and detergents in aqueous solution
for pressure cleaners. Suitable for conducting
Reinforcement:
Temperature Range:
Two braid of high tensile steel wire
-40°C up to +155°C
water and detergents in aqueous solution
Not suitable for steam and hydraulic applications
RUBBER HOSE
Cover:
Comment:
Hose Tails:
Pin pricked blue synthetic rubber resistant to
Lay line examples may not be a true indication
Pirtek ‘K’ Series all sizes
abrasion, oils, ozone and weathering. Specify
of current status. Refer Pirtek for current
JW250A for an even higher level of abrasion
information
resistance with black cover
Lay line example: White text on blue background (standard cover). Embossed text on black cover (abrasion resistant cover). Note Comment above PIRTEK JETWASH 9.5 mm (3/8”) JW400-06 400 BAR (5800 PSI) WORK PRESS MAX 155°C PIRTEK JETWASH 69.5 mm (3/8”) JW400A-06 400 BAR (5800 PSI) WORK PRESS MAX 155°C ABRASION RESISTANT COVER
Product Code
Nominal ID
OD mm
Pressure bar
Min bend radius
Weight
JW400-06 †
mm 9.5
in 3/8
Wire 14.8
Cover 16.8
working 400
min burst 1520
mm 90
Kg/m 0.44
JW400A-06 †
9.5
3/8
13.2
13.4
400
1520
90
0.44
Test Impulses 150 000 150 000
† See Comment above
14
B
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
R1AT
SINGLE WIRE BRAID
Construction
Applications
Reference Specifications
Inner Tube:
Medium pressure hose for hydraulic fluids such
Tested in accordance with performance
as mineral oils, aqueous emulsions, water, air
specifications:
and inert gases
SAE100 R1AT S
Seamless synthetic rubber, oil resistant
EN853 1SN Reinforcement: One braid of high tensile steel wire
Cover: ozone and weathering
Approvals:
-40°C up to +100°C mineral oil
AS2660 test requirements-
-40°C up to +60°C water based fluids
AS1180 10B and AS1180.13A (FRAS)
0°C up to +60°C water
MSHA approved
0°C up to +50°C air
Prolonged usage with water or water based
-40°C up to +70°C ambient
fluids at temperatures above 70°C will allow
Cover must be pin pricked if hose is to be used
wire corrosion as a result of diffusion through the
to convey air above 17 bar
inner liner
Comment: Hose Tails:
Lay line example may not be a true indication of current status. Refer Pirtek for current
Pirtek ‘K’ Series to 5/8”
information.
Pirtek ‘J’ Series 3/4” to 2”
Lay line example: White text on black background. Note Comment above PIRTEK SAE 100R1 AT TYPE S R1AT-04 6.4 mm (1/4”) 225 BAR (3263 PSI) FRAS
Product Code R1AT-03 †
Nominal Diameter DN 5
ins 3/16
mm 4.9
Reinforcement
OD mm
Pressure bar
Min. bend radius
Weight
1 braid
Cover 11.8
working 250
burst 1000
mm 90
kg/m 0.18
R1AT-04
6
1/4
6.4
1 braid
13.7
225
900
100
0.23
R1AT-05 †
8
5/16
7.9
1 braid
15.0
215
850
115
0.27
R1AT-06
10
3/8
9.5
1 braid
17.7
180
720
125
0.37
R1AT-08
13
1/2
12.7
1 braid
20.8
160
640
180
0.45
R1AT-10 †
16
5/8
15.9
1 braid
23.6
140
560
201
0.50
R1AT-12
20
3/4
19.1
1 braid
28.0
105
420
240
0.62
R1AT-16
25
1
25.4
1 braid
36.2
88
352
300
0.93
R1AT-20
32
1 1/4
31.8
1 braid
47.6
63
252
420
1.36
R1AT-24
40
1 1/2
38.1
1 braid
54.0
50
200
500
1.70
R1AT-32
50
2
50.8
1 braid
68.3
40
160
630
2.43
RUBBER HOSE
Black synthetic rubber resistant to abrasion, oils,
Temperature Range:
† Non-standard product. Available to special order
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
15
B
HYDRAULIC HOSES
R1ATFS
SINGLE WIRE BRAID FIRE SUPPRESSION APPROVAL Construction
Applications
Reference Specifications
Inner Tube:
Medium pressure hose for hydraulic fluids
SAE J 517 (SAE 100R1AT)
such as mineral and vegetable oils, aqueous
EN 853 1SN
emulsions and water.
Former DIN 20022 1SN (part 3)
Seamless synthetic rubber, resistant. to oil.
Meets hose requirements outlined in AS5062 Temperature Range:
Reinforcement:
Approvals:
-40°C up to +100°C (125°C intermittent)
One braid of high tensile steel wire.
MSHA 2G in all sizes
Cover:
RUBBER HOSE
Red synthetic rubber resistant to abrasion, oils, ozone and weathering
Comment:
Approved within Australia for use on fire
Lay line example may not be a true indication
suppression systems
of current status. Refer Pirtek for current Impulse Testing:
information.
All sizes tested to 150 000 cycles (hose only) Hose Tails: Pirtek ‘K’ Series to 5/8” Pirtek ‘J’ Series 3/4”
Lay line example: White text on red background. Note Comment above PIRTEK R1 ATFS — DIN EN 853 1SN 25mm (1”) R1AT-16 88 BAR (1,200 PSI) WORK. PRESS. MSHA
Nominal Diameter
Product Code
16
B
OD mm
Pressure bar
Min. bend radius
Weight
R1ATFS-04
DN 6
ins 1/4
mm 6.4
Wire 11.1
Cover 13.4
working 225
burst 900
mm 100
kg/m 0.23
R1ATFS-06
10
3/8
9.5
15.1
17.4
180
720
130
0.33
R1ATFS-08
12
1/2
12.7
18.3
20.6
160
640
180
0.41
R1ATFS-12
19
3/4
19.0
25.4
27.7
105
420
240
0.61
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
R2AT/2SC
TWO WIRE BRAID
Construction
Applications
Inner Tube:
Medium to high pressure hose for hydraulic fluids Tested in accordance with performance
Seamless synthetic rubber, oil resistant
Reference Specifications
such as mineral oils, aqueous emulsions, water,
specifications:
air and inert gases
SAE100 R2AT EN853 2SN
Reinforcement: Two braids of high tensile steel wire
Cover: Black synthetic rubber resistant to abrasion, oils,
Approvals:
-40°C up to +100°C mineral oil
AS2660 test requirements-
-40°C up to +60°C water based fluids
AS1180.10B and AS1180.13A (FRAS)
0°C up to +60°C water
MSHA approved
0°C up to +50°C air
Prolonged usage with water or water based
-40°C up to +70°C ambient
fluids at temperatures above 70°C will allow
Cover must be pin pricked if hose is to be used
wire corrosion as a result of diffusion through the
to convey air above 17 bar
inner liner
Comment:
Hose Tails:
Lay line example may not be a true indication
Pirtek ‘K’ Series to 5/8”
of current status. Refer Pirtek for current
Pirtek ‘J’ Series 3/4” to 3”
information.
954, 934 Series 2.1/2” to 3”
Lay line example: White text on black background. Note Comment above
RUBBER HOSE
ozone and weathering
Temperature Range:
PIRTEK SAE 100R2AT R2AT-12 19.1 mm (3/4”) 215 BAR (3118 PSI) FRAS
Product Code
Nominal Diameter
Reinforcement
DN
ins
mm
R2AT-03 †
5
3/16
4.9
R2AT-04
6
1/4
6.4
R2AT-05 †
8
5/16
R2AT-06
10
3/8
R2AT-08
13
R2AT-10 R2AT-12 R2AT-16 R2AT-20
OD mm
Pressure bar
Min. bend radius
Weight
mm
kg/m
Cover
working
burst
2 braids
13.4
415
1650
90
0.30
2 braids
15.3
400
1600
100
0.37
7.9
2 braids
16.6
350
1400
115
0.45
9.5
2 braids
19.3
330
1320
125
0.50
1/2
12.7
2 braids
22.4
275
1100
180
0.62
16
5/8
15.9
2 braids
25.8
250
1000
205
0.68
20
3/4
19.1
2 braids
29.8
215
860
240
0.89
25
1
25.4
2 braids
38.5
165
660
300
1.45
32
1 1/4
31.8
2 braids
49.6
125
500
420
2.25
R2AT-24
40
1 1/2
38.1
2 braids
56.0
90
360
500
2.61
R2AT-32
50
2
50.8
2 braids
68.6
80
320
630
3.31
R2AT-40
63
2 1/2
63.5
2 braids
80.9
69
276
762
3.80
2SC-40
63
2 1/2
63.5
2 braids
76.5
70
280
762
2.90
2SC-48 §
76
3
76.2
2 braids
90.5
70 §
280
900
3.98
† Non standard product. Available to special order § Safety factor only 3.4:1 when used in conjunction with 934 Series hose tails Note: 2SC-40 and 2SC-48 hoses are not included in Standard EN857-2SC
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
17
B
HYDRAULIC HOSES
R2ATHT
TWO WIRE BRAID HIGH TEMP.
Construction
Applications
Reference Specifications
Inner Tube:
Hydraulic system service with petroleum,
Exceeds SAE J 517 (SAE 100R2AT)
fire resistant and water base fluids, fuel and
EN 853 2SN
lubricating systems
Former DIN 20022 2SN (part 4)
Temperature Range:
Approvals:
-40°C up to +150°C
MSHA
except: air not to exceed 121°C
FRAS AS1180.10B &13A
High temp. elastomer rubber, resistant to oil
Reinforcement: Two braids of high tensile steel wire
: water not to exceed 70°C
Cover:
RUBBER HOSE
Blue elastomer rubber resistant to abrasion, oils, ozone and weathering
Comment:
Limitations:
Lay line example may not be a true indication
Cover must be pin pricked if hose is to be used
of current status. Refer Pirtek for current
to conduct air above 17 bar pressure
information.
Impulse Testing: All sizes tested to 200 000 cycles (hose only) Hose Tails: Pirtek ‘K’ Series to 5/8” Pirtek ‘J’ Series 3/4” to 2”
Lay line example: White text on a dark blue layline. Note Comment above PIRTEK SAE 100 R2 AT — DIN EN 853 2SN “HIGH TEMP” 25mm (1”) R2ATHT-16 172 BAR (2494 PSI) WORK.PRESS: 150`C MAX MSHA-25 FRAS AS1180.10B & 13A
Product Code
Nominal Diameter
OD mm
Pressure bar
Min. bend radius
Weight
R2ATHT-04
DN 6
ins 1/4
mm 6.4
Wire 12.7
Cover 15.2
working 396
burst 1584
mm 102
kg/m 0.40
R2ATHT-06
10
3/8
9.5
16.7
19.2
345
1380
127
0.58
R2ATHT-08
12
1/2
12.7
19.8
22.1
293
1172
178
0.69
R2ATHT-10
16
5/8
15.9
23.0
25.1
224
896
203
0.81
R2ATHT-12
19
3/4
19.0
27.0
29.5
207
828
241
1.00
R2ATHT-16
25
1
25.4
34.9
37.8
172
688
305
1.45
R2ATHT-20
31
1 1/4
31.8
44.5
48.8
155
620
419
2.39
R2ATHT-24
38
1 1/2
38.1
50.8
54.6
120
480
508
2.59
R2ATHT-32
51
2
50.8
63.5
67.8
103
412
635
3.38
R2ATHT-32P *
51
2
50.8
63.5
68.6
103
412
635
3.40
* Perforated cover for pneumatic applications
18
B
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
JH70
JACKING HOSE
Construction
Applications
Reference Specifications
Inner Tube:
High pressure hose for hydraulic fluids including
ISO 1307)
mineral and vegetable oil in hydraulic systems
Approvals:
for jacking applications
MSHA Approval No. IC-215/0
Seamless synthetic rubber, oil resistant
Temperature Range: Reinforcement: Two braids of high tensile steel wire
-40°C up to +100°C mineral oil
Limitations:
+125°C intermittent
Only for use as jacking hose. Note reduced Safety Factor
Comment: Lay line example may not be a true indication
Cover: ozone and weathering
Hose Tails:
of current status. Refer Pirtek for current information.
Pirtek ‘K’ Series Use in conjunction with SRP Strain Relievers REFER M.A.P.S. WORK INSTRUCTION
RUBBER HOSE
Black synthetic rubber resistant to abrasion, oils,
Lay line example: Red text on black background. Note Comment above PIRTEK JACKING HOSE JH70-04 6.4mm (1/4”) 700 BAR (10152 PSI) MSHA IC-215/0 ABRASION RESISTANT
Product Code
Reinforcement
Nominal Diameter
JH70-04
DN 6
ins 1/4
mm 6.4
JH70-06
10
3/8
9.5
OD mm
Pressure bar
Min. bend radius
Weight
2 braid
Cover 14.8
working 700
burst 1400
mm 80
kg/m 0.372
2 braid
19.0
700
1400
95
0.569
JH70-06 assembly with Strain Reliever attached to resist kinking of the hose at the end of the Ferrule
SRP-04 Strain Reliever
SRP-06 Strain Reliever
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
19
B
HYDRAULIC HOSES
C21
ISOBARIC CLASS HOSE
Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 210 bar working pressure across all sizes) hose for hydraulic fluids such as to oil
JIS K6349-3
RUBBER HOSE
mineral and vegetable oils, aqueous emulsions,
Approvals:
water and inert gases
MSHA Approval No. IC-104/1 PAR No. 84844
wire
Prolonged usage with water or water based
FRAS AS1180.10B & 13A
Cover: Abrasion resistant black synthetic rubber
wire corrosion as a result of diffusion through the
Impulse Testing:
resistant to oils, ozone and weathering.
inner liner
Tested to 500 000 cycles @133% of
Cover loss by abrasion when tested in
Temperature Range:
Reinforcement: 4 spirals of high tensile steel
fluids at temperatures above 70°C will allow
accordance with ISO 6945 is less than 1.0 gram after 2000 cycles.
working pressure in accordance with SAE 100 R12 requirements (hose only)
-40°C up to +120°C mineral oil -40°C up to +70°C water based fluids
Hose Tails: Pirtek ‘J’ or ‘X’ Series
0°C up to +70°C water -40°C up to +70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.
Lay line example: White text on black hose. Note Comment above. PIRTEK C21 50 mm (2”) C21-32 210 BAR (3,000 PSI) MSHA IC-104/1 ABRASION RESISTANT
Product Code C21-32
20
B
Nominal Diameter DN 51
ins 2”
OD mm mm 50.8
Wire 63.6
Cover 66.7
Pressure bar working 210
burst 840
Min. bend radius
Weight
Performance Standard
mm 500
kg/m 4.20
SAE R12
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
ISOBARIC CLASS HOSE
Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 250 bar working pressure across all sizes) hose for hydraulic fluids such as to oil
Meets or exceeds SAE J 517 (100 R16) Meets or exceeds EN 857 2SC
mineral and vegetable oils, aqueous emulsions,
Tested in accordance with SAE J517, EN856,
water and inert gases
AS3791
wire, or 4 spirals of high tensile steel wire
Prolonged usage with water or water based
Approvals:
fluids at temperatures above 70°C will allow
MSHA Approval No. IC-104/1 PAR No. 84844
Cover: Abrasion resistant black synthetic
wire corrosion as a result of diffusion through the
applies to all sizes
inner liner
Impulse Testing:
Reinforcement: Two braids of high tensile steel
PVC nitrile rubber resistant to oils, ozone and weathering
accordance with ISO 6945 is less than 1.0 gram after 2000 cycles
Refer to the Table for Impulse Test criteria Temperature Range:
Braided hoses as per SAE 100 R2
Spiral hoses:
Spiral hoses as per SAE 100 R12
RUBBER HOSE
Cover loss by abrasion when tested in
HYDRAULIC HOSES
C25
-40°C up to +120°C mineral oil -40°C up to +70°C water based fluids
Hose Tails:
0°C up to +70°C water
Pirtek ‘K’ Series to 5/8”
-40°C up to 70°C air
Pirtek ‘J’ Series 3/4”, 1”
Braided Hoses:
Pirtek ‘J’ or ‘X’ Series 1 1/4”, 1 1/2”
-40°C up to +100°C mineral oil -40°C up to +60°C water based fluids 0°C up to +60°C water -40°C up to 70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information. Lay line example: White text on black hose. Note Comment above PIRTEK C25 SERIES III 25mm (1”) C25-16 250 BAR (3,500 PSI) W.P. MSHA IC-104/1 ABRASION RESISTANT
Product Code
Nominal Diameter
Type
OD mm
Pressure bar
Min. bend radius
Weight
Test Perform. Impulses Standard
2 braid
Wire 23.0
Cover 25.2
working 280
burst 1120
mm 170
kg/m 0.80
EN/SAE No. 200 000 2SC
19.0
2 braid
26.2
29.1
250
1000
200
1.00
200 000
R16
25.4
2 braid
32.9
35.6
250
1000
250
1.30
200 000
2SC
1 1/4
32.2
4 spiral
43.9
47.0
250
1000
350
2.70
500 000
2SC
1/2
38.5
4 spiral
48.8
53.5
250
1000
450
3.20
500 000
2SC
C25-10
DN 16
ins 5/8
mm 15.9
C25-12
19
3/4
C25-16
25
1
C25-20
31
C25-24
38
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
21
B
HYDRAULIC HOSES
PC28PS
ISOBARIC CLASS HOSE ULTRA HIGH ABRASION RESISTANCE Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 275 bar working pressure across all sizes) hose for hydraulic fluids such as to oil Reinforcement: 4 spirals of high tensile steel wire
Meets or exceeds SAE J 517 (100 R12) for impulse requirements
mineral and vegetable oils, aqueous emulsions,
Meets or exceeds JIS K6349
water and inert gases
Tested in accordance with SAE J517, EN856,
Prolonged usage with water or water based
AS3791
fluids at temperatures above 70°C will allow
Approvals:
RUBBER HOSE
Cover: Utmost abrasion resistant UHWMPE over wire corrosion as a result of diffusion through the inner liner black synthetic rubber, resistant to oils, ozone Improved bending radius for underground and weathering drilling machines
MSHA Approval No. IC104/1
Cover loss by abrasion when tested in
Refer to the Table for Impulse Test criteria
accordance with ISO 6945 is 0.0 gram after 500,000 cycles
Temperature Range:
AS2660 test requirements AS1180 10B and 13A (FRAS) Impulse Testing: Spiral hoses as per SAE 100 R12
-40°C up to +100°C mineral oil
Meets or exceeds JIS B8360 for heavy duty
-40°C up to +70°C water based fluids
applications
0°C up to +70°C water -40°C up to 70°C air
Hose Tails: Pirtek ‘J’ Series 1/2”, 3/4”, 1”
Comment: Lay line example may not be a true indication
(Refer Pirtek for current Fitting Series)
of current status. Refer Pirtek for current information.
Lay line example: White text on black hose. Note Comment above PIRTEK PC28PS 25mm (1”) 280 BAR (4,000 PSI) W.P. FRAS MSHA IC104/1 ULTRA HIGH ABRASION RESISTANT
Product Code
PC28PS-08 PC28PS-12 PC28PS-16
22
B
Nominal Diameter DN 13
ins 1/2
mm 12.7
19
3/4
19.0
25
1
25.4
Type
OD mm
Pressure bar
Min. bend radius
Weight
Test Impulses
4 spiral
Wire 20.0
Cover 23.0
working 280
burst 1120
mm 110
kg/m 0.78
No. 500 000
4 spiral
27.0
29.9
280
1120
170
1.13
500 000
4 spiral
33.9
36.8
280
1120
220
1.86
500 000
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
ISOBARIC CLASS HOSE
Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 350 bar working pressure across all sizes) hose for hydraulic fluids such as to oil
Meets or exceeds SAE J 517 (100 R12, R13 or R16) Meets or exceeds EN 857 2SC
water and inert gases
Tested in accordance with SAE J 517, EN856,
wire, or 4-6 spirals of high tensile steel wire
Prolonged usage with water or water based
AS3791
fluids at temperatures above 70°C will allow
Approvals:
Cover: Abrasion resistant black synthetic
wire corrosion as a result of diffusion through the
MSHA Approval No. IC-104/1 PAR No. 84844 on
inner liner
all sizes
weathering
Temperature Range:
Impulse Testing:
Spiral hoses:
Refer to the Table for Impulse Test criteria
Cover loss by abrasion when tested in
-40°C up to +120°C mineral oil
Braided hoses as per SAE 100 R2
-40°C up to +70°C water based fluids
Spiral hoses as per SAE 100 R13
Reinforcement: Two braids of high tensile steel
PVC nitrile rubber resistant to oils, ozone and
accordance with ISO 6945 is less than 1.0 gram after 2000 cycles
RUBBER HOSE
mineral and vegetable oils, aqueous emulsions,
0°C up to +70°C water -40°C up to 70°C air
Hose Tails:
Braided hoses:
Pirtek ‘K’ Series to 5/8”
-40°C up to +100°C mineral oil
Pirtek ‘J’ Series 3/4”, 1”
-40°C up to +60°C water based fluids
Pirtek ‘X’ Series 1”, 1 1/4”, 1 1/2”,2”
0°C up to +60°C water
Interlock option 3/4” and above
HYDRAULIC HOSES
C35
-40°C up to 70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.
Lay line example: White text on braided hoses. Red text on spiral hoses. Note Comment above PIRTEK CLASS 35 9.5mm (3/8”) C35-06 350 BAR (5000 PSI) MSHA IC-104/1 ABRASION RESISTANT
Nominal Diameter
Product Code
DN
ins
mm
C35-05
8
5/16
7.9
C35-06
10
3/8
C35-08
12
1/2
C35-10 †
16
5/8
C35-12
19
3/4
C35-16
25
C35-20
31
C35-24
38
1 1/2
Type
OD mm
Pressure bar
Min. bend Weight Test Perform. radius Impulses Standard burst mm kg/m No. SAE
Wire
Cover
working
2 braid
13.0
14.7
380
1520
9.5
2 braid
15.3
17.2
350
12.7
2 braid
20.1
22.2
350
16.1
4 spiral
23.7
27.4
19.2
4 spiral
28.1
1
25.6
4 spiral
1 1/4
32.2
6 spiral
38.5
6 spiral
85
0.34
200 000
R16
1400
90
0.42
200 000
R16
1400
130
0.62
200 000
R16
350
1400
200
1.00
500 000
R12
30.7
350
1400
220
1.50
500 000
R13
35.6
38.7
350
1400
280
2.20
500 000
R13
45.6
48.7
350
1400
380
3.70
500 000
R13
52.5
55.6
350
1400
480
4.40
500 000
R13
51 2 51.2 6 spiral 68.1 C35-32 † Meets or exceeds SAE100 R12 except for reinforcement OD
71.1
350
1400
600
6.90
500 000
R13
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
23
B
HYDRAULIC HOSES
C42
ISOBARIC CLASS HOSE
Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 420 bar working pressure across all sizes) hose for hydraulic fluids such as to oil
Meets or exceeds SAE 100 R16 Meets or exceeds SAE 100 R15 (C42-08)
mineral and vegetable oils, aqueous emulsions,
Meets or exceeds EN 857 2SC (C42-04)
water and inert gases
Tested in accordance with SAE J517, EN856,
Prolonged usage with water or water based
AS3791
wire
fluids at temperatures above 70°C will allow
Approvals:
wire corrosion as a result of diffusion through the
MSHA Approval No. IC-104/1 PAR No. 84844
Cover: Abrasion resistant black synthetic rubber
inner liner
(C42EH-32 has MSHA Approval IC-8/13)
Reinforcement: Two braids of high tensile steel wire (C42-04), or 4-6 spirals of high tensile steel
resistant to oils, ozone and weathering (PVC
FRAS AS1180.10B & 13A
RUBBER HOSE
nitrile rubber on braided hoses)
Temperature Range: Spiral hoses:
Impulse Testing:
Cover loss by abrasion when tested in
-40°C up to +120°C mineral oil
Refer to the Table for Impulse Test criteria
-40°C up to +70°C water based fluids
Braided hoses as per SAE 100 R2
0°C up to +70°C water
Spiral hoses as per SAE 100 R15, R16
accordance with ISO 6945 is less than 1.0 gram after 2000 cycles
-40°C up to 70°C air Braided hoses:
Hose Tails:
-40°C up to +100°C mineral oil
Pirtek ‘K’ Series to 1/2”
-40°C up to +60°C water based fluids
Pirtek ‘J’ Series 3/8” and 1/2”
0°C up to +60°C water
Pirtek ‘H’ Series 3/4”
-40°C up to 70°C ambient
Pirtek ‘X’ Series 3/4”, 1”
Comment:
Interlock 1” to 1.1/2”
Lay line example may not be a true indication
Special Interlock for C42EH
of current status. Refer Pirtek for current information. Lay line example: White text on braided hoses. Yellow text on spiral hoses. Note Comment above
† MSHA Approval pending PIRTEK CLASS 42 19 mm (3/4”) C42-12 420 BAR (6,000 PSI) WORK.PRESS. MSHA IC-104/1 ABRASION RESISTANT PIRTEK CLASS 42 SERIES EH 50MM (2”) C42EH-32 420 BAR (6,000 PSI) EN856 MSHA IC-8/13 1Q09
Product Code
24
B
Nominal Diameter
Type
OD mm
Pressure bar
Perform. Min. bend Test Weight radius Impulses Standard
2 braid
Wire 12.7
Cover 14.9
working 420
burst 1680
mm 75
kg/m 0.40
EN/SAE No. 200 000 2SC
9.7
4 spiral
17.2
20.2
420
1680
125
0.70
500 000
R16
12.9
4 spiral
20.7
23.8
420
1680
180
0.90
500 000
R15
19.2
4 spiral
28.1
32.0
420
1680
280
1.50
500 000
R16
1
25.7
4 spiral
35.1
38.2
420
1680
300
2.20
500 000
R16
31
1 1/4
32.2
6 spiral
46.8
49.8
420
1680
400
3.90
500 000
R16
C42-24
38
1 1/2
38.5
6 spiral
54.0
57.2
420
1680
500
4.70
500 000
R16
C42-32
51
2
51.2
6 spiral
70.6
75.0
420
1680
600
7.90
500 000
R16
C42EH-32
51
2
51.2
6 spiral
67.3
71.6
420
1680
630
6.70
2 000 000
R16
C42-04
DN 6
ins 1/4
mm 6.4
C42-06
10
C42-08
12
3/8 1/2
C42-12
19
3/4
C42-16
25
C42-20
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1
HYDRAULIC HOSES
PC25
PIRTEK CLASS HOSE
Construction
Applications
Reference Specifications
Inner Tube:
Isobaric (constant 250 bar working pressure
Tested in accordance with performance
Seamless synthetic rubber, oil resistant
across all sizes) hose for hydraulic fluids such as
specifications:
mineral oils, aqueous emulsions, water, air and
SAE 100R16 (braided hose)
Reinforcement:
inert gases
SAE 100R12 (spiral hose)
Two braids, or 4 spirals of high tensile steel wire
Excellent compact bend radius
Approvals:
Temperature Range:
AS2660 test requirements-
Cover:
Spiral hoses:
AS1180.10B and AS1180.13A (FRAS)
High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering
-40°C up to +120°C mineral oil Prolonged usage with water or water based
0°C up to +70°C water
fluids at temperatures above 70°C will allow
-40°C up to 70°C air
wire corrosion as a result of diffusion through the
Braided Hoses:
inner liner
-40°C up to +100°C mineral oil
Hose Tails:
-40°C up to +60°C water based fluids
Pirtek ‘K’ Series to 5/8”
0°C up to +60°C water
Pirtek ‘J’ Series 3/4”, 1”
-40°C up to 70°C ambient
Pirtek ‘J’ or ‘X’ Series 1 1/4”, 1 1/2”
Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current
RUBBER HOSE
-40°C up to +70°C water based fluids
information. Lay line example: White text on black background. Note Comment above PIRTEK PC25-12 19.1MM (3/4”) 250 BAR (3625 PSI) W.P. FRAS ABRASION RESISTANT
Product Code
Nominal Diameter
Reinforcement
OD (mm)
Pressure bar
Min. bend radius
Weight
PC25-10
DN 16
ins 5/8
mm 15.9
2 braid
26.0
W.P. 250
Min. Burst 1000
mm 140
Kg/m 0.84
PC25-12
20
3/4
19.1
2 braid
29.1
250
1000
170
0.96
PC25-20
32
1 1/4
31.8
4 spiral
44.9
250
1000
280
2.36
PC25-24
40
1/2
38.1
4 spiral
52.4
250
1000
330
3.06
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
25
B
HYDRAULIC HOSES
PC35
PIRTEK CLASS HOSE
Construction
Applications
Reference Specifications
Inner Tube:
Isobaric (constant 350 bar working pressure
Tested in accordance with performance
Seamless synthetic rubber, oil resistant
across all sizes) hose for hydraulic fluids such as
specifications:
mineral oils, aqueous emulsions, water, air and
SAE R16 (braided hose)
Reinforcement:
inert gases
SAE 100 R12 (spiral hose)
Excellent compact bend radius
SAE 100 R13 / R15 (spiral hose)
steel wire
Temperature Range:
Approvals:
Spiral hoses:
AS2660 test requirements-
Cover:
-40°C up to +120°C mineral oil
AS1180.10B and AS1180.13A (FRAS)
Two braids, 4spirals or 6 spirals of high tensile
High abrasion resistant black synthetic rubber
RUBBER HOSE
resistant to oils, ozone and weathering
-40°C up to +70°C water based fluids 0°C up to +70°C water
Prolonged usage with water or water based
-40°C up to +70°C ambient
fluids at temperatures above 70°C will allow
Braided hoses:
wire corrosion as a result of diffusion through the
-40°C up to +100°C mineral oil
inner liner
-40°C up to +60°C water based fluids 0°C up to +60°C water
Hose Tails:
-40°C up to 70°C ambient
Pirtek ‘K’ Series to 5/8”
Comment:
Pirtek ‘J’ Series 3/8” to 1”
Lay line example may not be a true indication
Pirtek ‘X’ Series 1” to 2”
of current status. Refer Pirtek for current
Pirtek Interlock Series 3/4” to 1.1/2”
information. Lay line example: White text on black background. Note Comment above PIRTEK CLASS PC35-12 19.1MM (3/4”) 350 BAR (5076 PSI) FRAS ABRASION RESISTANT
Nominal Diameter
Product Code
26
B
Reinforcement
DN
ins
mm
PC35-06
10
3/8
9.5
2 braids
PC35-08
13
1/2
12.7
PC35-10
16
5/8
PC35-12
20
3/4
PC35-16
25
PC35-20 PC35-24
O.D. mm
Pressure bar
Min. bend radius
Weight
W.P.
Min. Burst
mm
Kg/m
18.9
350
1400
90
0.55
4 spirals
22.2
350
1400
110
0.80
15.9
4 spirals
26.4
350
1400
140
1.00
19.1
4 spirals
29.0
350
1400
170
1.13
1
25.4
4 spirals
36.6
350
1400
220
2.00
32
1 1/4
31.8
6 spirals
48.7
350
1400
280
3.80
40
1 1/2
38.1
6 spirals
55.6
350
1400
330
4.60
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
PC42
PIRTEK CLASS HOSE
Construction
Applications
Reference Specifications
Inner Tube:
Isobaric (constant 420 bar working pressure
Tested in accordance with performance
Seamless synthetic rubber, oil resistant
across all sizes) hose for hydraulic fluids such as
specifications:
mineral oils, aqueous emulsions, water, air and
SAE 100 R16 (braided hose)
Reinforcement:
inert gases
Approvals:
Excellent compact bend radius
AS2660 test requirements-
Temperature Range:
AS1180.10B and AS1180.13A (FRAS)
Two braids of high tensile steel wire Cover: High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering
Spiral hoses: Prolonged usage with water or water based
-40°C up to +70°C water based fluids
fluids at temperatures above 70°C will allow
0°C up to +70°C water
wire corrosion as a result of diffusion through the
-40°C up to 70°C ambient
inner liner.
Braided hoses: -40°C up to +100°C mineral oil
Hose Tails:
-40°C up to +60°C water based fluids
Pirtek ‘K’ Series
0°C up to +60°C water -40°C up to 70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current
RUBBER HOSE
-40°C up to +120°C mineral oil
information. Lay line example: White text on black background. Note Comment above PIRTEK CLASS PC42-04 6.4 MM (1/4”) 420 BAR (6091 PSI) FRAS ABRASION RESISTANT
Product Code PC42-04
Nominal Diameter DN 6
ins 1/4
mm 6.4
Reinforcement
OD (mm)
2 braids
14.9
Pressure (bar) W.P. 420
Min. Burst 1680
Min. bend radius
Weight
mm 70
Kg/m 0.39
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
27
B
HYDRAULIC HOSES
C45
ISOBARIC CLASS HOSE
Construction
Applications
Reference Specifications
Inner Tube: Synthetic rubber, resistant to oil
High pressure hose for hydraulic fluids such as
Tested in accordance with performance
mineral oils, aqueous emulsions, vegetable oils,
specifications:
Reinforcement: 4 spirals of high tensile steel
water, air and inert gases.
DIN EN 856 4SH
wire
Especially used for “Dynapac” style rollers.
Cover: Abrasion resistant black synthetic rubber
STATIC APPLICATIONS – Not recommended for
Approvals:
impulsing applications
MSHA Approval No. IC-188
NOTE: THIS HOSE MUST ONLY BE USED FOR
resistant to oils, ozone and weathering.
Temperature Range:
RUBBER HOSE
-40°C up to +100°C mineral oil
Hose Tails:
-40°C up to +60°C water based fluids
Pirtek ‘B’ Series
0°C up to +60°C water
(2-piece system requires a separate SFB ferrule)
-40°C up to +70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.
Lay line example: Orange text on black background. Note Comment above PIRTEK CLASS 45 C45-10 15.9mm (5/8”) 450 BAR (6500 PSI) MSHA
Product Code C45-10
28
B
Nominal Diameter DN 16
ins 5/8
mm 15.9
Reinforcement
4 spiral
O.D. Cover mm 28.5
Pressure bar working 450
burst 1800
Min. bend radius
Weight
mm 250
kg/m 1.30
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
LARGE BORE HOSE
Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic
Medium pressure hose for hydraulic fluids
SAE J517 except for reinforcement OD
such as mineral and vegetable oils, aqueous
rubber, resistant. to oil
Approvals:
emulsions and water
MSHA Approval No. IC-104/1 PAR No. 84844
Reinforcement: Four spirals of high tensile steel wire.
Prolonged usage with water or water based
FRAS AS1180.10B & 13A
Cover: Abrasion resistant black synthetic rubber
wire corrosion as a result of diffusion through the
HYDRAULIC HOSES
JBF
fluids at temperatures above 70°C will allow
resistant to oils, ozone and weathering
inner liner
-40°C up to +100°C mineral oil
RUBBER HOSE
Temperature Range: Hose Tails: Pirtek
-40°C up to +70°C water based fluids
‘BSMS’ Series
0°C up to +70°C water -40°C up to 70°C air / ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.
Lay line example: Light yellow text on black hose. Note Comment above PIRTEK JUMBO ACE 63mm (2 1/2”) JBF-40 140 BAR (2030 PSI) WP MSHA IC/104/1 FRAS ABRASION RESISTANT
Product Code JBF-40
Nominal Diameter DN 63
ins 2.1/2
mm 63.5
Type 4 spiral
OD mm Cover 82.4
Pressure bar working 140
burst 560
Min. bend radius
Weight
Test Impulses
mm 660
kg/m 5.5
No. 500 000
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
29
B
HYDRAULIC HOSES
LPG
LP GAS AS1869 CLASS D
Construction
Applications
Reference Specifications
Inner Tube:
High pressure hose for transfer of LPG, butane-
Meets and / or exceeds:
Conductive Teflon®
propane on stationary and mobile LPG gas
AS1869 Class D
engines. Ideal for forklift, automotive, light &
Very low extractables and permeation rate.
Reinforcement:
medium duty truck and transfer
Approvals:
Temperature Range:
AGA (Aust. Gas Association)
Single braid of stainless steel wire
-20°C up to +125°C
Cover: Black and blue fire retardant, abrasion resistant aramid polyester
RUBBER HOSE
Pirtek ‘G’ Series
of current status. Refer Pirtek for current
Special procedures apply using dedicated
information.
dies and spacers. assemblies.
Lay line example: Hose does not have layline. Note Comment above
LPG-06
Nominal Diameter DN 10
16 LPG-10† † Limited stock available
B
Hose Tails:
Lay line example may not be a true indication
Thermoplastic tag required on all hose
Product Code
30
Comment:
Reinforcement
ins 5/16
mm 7.9
1 wire braid
1/2
12.7
1 wire braid
OD (mm)
Pressure (bar)
Min. bend radius
Weight
13.6
W.P. 26
Min. Burst 104
mm 101.6
Kg/m 0.18
19.1
26
104
165.1
0.27
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
XT3
CATERPILLAR® HOSE
Construction
Applications
Reference Specifications
Inner Tube: Seamless synthetic rubber, resistant High pressure hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. to oil
SAE J 517 (100 R12) EN 856 R12
Designed for applications where flexibility and
Reinforcement: Four spirals of high tensile steel wire Cover: Grey synthetic rubber resistant to abrasion, oils, ozone and weathering Black outer cover to become standard
high temperature resistance are required.
Approvals:
Compatible with Caterpillar® reusable fittings.
US MSHA IC-101
Temperature Range:
Impulse Testing:
-40°C up to +121°C mineral oil
1 000 000 impulses @ 133% of working pressure for all sizes. Additionally, hose is aged by heating
Comment:
RUBBER HOSE
and cooling prior to testing. Hose only
Lay line example may not be a true indication of current status. Refer Pirtek for current
Hose Tails:
information
Pirtek ‘K’ Series to 5/8” Pirtek ‘J’ or ‘X’ Series 3/4” upwards Caterpillar re-useable
Lay line example: White text on grey hose. Note comment above PIRTEK SAE 100R12 12.7 MM (.500”) ID MAX. W.P. 276 BAR (4,000PSI) MSHA IC-101 Lay line example: Yellow text on black hose. Note Comment above XT Technology SAE 100R12 ¾” Max WP 4000psi MSHA IC-101/10 Made in USA
Product Code
Nominal Diameter
XT3-06
DN 10
ins 3/8
mm 9.5
XT3-08
12
1/2
13
XT3-10
16
5/8
XT3-12
19
3/4
XT3-16
25
XT3-20
31
XT3-24
38
XT3-32
51
Type
OD mm
Pressure bar
Min. bend radius mm
Weight
4 spiral
Wire 17.2
Cover 20.2
working 276
burst 1104
grey 125
black 64
kg/m 0.70
4 spiral
20.7
23.8
276
1104
180
89
0.83
16
4 spiral
24.6
27.2
276
1104
200
102
1.20
19
4 spiral
27.6
30.7
276
1104
240
121
1.43
1
25
4 spiral
34.9
38
276
1104
305
153
2.00
1.1/4
32
4 spiral
43.9
47
207
828
420
210
2.80
1.1/2
38
4 spiral
50.4
53.4
172
688
510
254
3.40
2
51
4 spiral
63.6
66.7
172
688
635
318
4.25
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
31
B
HYDRAULIC HOSES
XT5
CATERPILLAR® HOSE
Construction
Applications
Reference Specifications
Inner Tube: Fabric reinforced synthetic rubber,
Very high pressure hose for hydraulic fluids such
SAE J 517 (100 R13)
as glycol, mineral oils, fuels, hydrocarbons etc.
EN 856 R13
Specifically designed for applications where
Approvals:
high pulsating pressure, flexibility and high
US MSHA IC-101
resistant to oil Reinforcement: Four or six spirals of high tensile steel wire
temperature resistance are required. Compatible
Cover: Red synthetic rubber resistant to
Impulse Testing:
with Caterpillar® reusable fittings
abrasion, oils, ozone and weathering.
1 000 000 impulses @ 120% of working pressure
Black outer cover to become standard
RUBBER HOSE
Temperature Range:
for all sizes. Additionally, hose is aged by heating
-40°C up to +120°C mineral oil
and cooling prior to testing. Hose only
Comment:
Hose Tails:
Lay line example may not be a true indication
Pirtek ‘X’ Series all sizes
of current status. Refer Pirtek for current
Interlock option 1 1/4” upwards
information
Caterpillar re-useable
Lay line example: White text on rust red hose. Note comment above PIRTEK SAE 100R13 38.1 MM (1.500”) ID MAX. W.P. 345 BAR (5,000PSI) MSHA IC-101 Lay line example: Red text on black hose. Note Comment above XT Technology SAE 100R13 1” Max WP 5000psi MSHA IC-101/10 Made in USA
Product Code
32
B
Nominal Diameter
Type
OD mm
Pressure bar
Min. bend radius mm
Weight
XT5-12
DN 19
ins 3/4
mm 19
4 spiral
Wire 29.0
Cover 32.1
working 345
burst 1380
grey 240
black 121
kg/m 1.75
XT5-16
25
1
25
4 spiral
35.6
38.7
345
1380
305
152
2.30
XT5-20
31
1.1/4
32
6 spiral
46.8
49.8
345
1380
420
210
3.70
XT5-24
38
1.1/2
38
6 spiral
54.3
57.3
345
1380
510
254
4.65
XT5-32
51
2
51
6 spiral
68.1
71.1
345
1380
635
640
6.90
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
WB1000
WATERBLAST HOSE
Construction
Applications
Reference Specifications
Inner Tube:
Very high constant pressure hose for water
AS/NZS 4233.2
scaling systems.
Synthetic rubber, resistant. to oils
Suitable for passage of water and aqueous solutions Temperature Range:
Four spirals of high tensile steel wire
-40°C up to +80°C
Cover:
Comment:
Hose Tails:
Black synthetic rubber extremely resistant to
Lay line example may not be a true indication
I / IFWB (Interlock)
abrasion, oils, and weathering
of current status. Refer Pirtek for current
RUBBER HOSE
Reinforcement:
information
Lay line example: Moulded into outer cover. Note Comment above PIRTEK® WATERBLAST 3/4” DN19 W.P. 1000 BAR B.P. 2500 BAR
Product Code WB1000-12
Nominal ID
OD mm
Pressure bar
Min bend radius
Weight
DN
mm
in
Wire
Cover
working
min burst
mm
Kg/m
19
19
3/4
29.0
32
1000
2500
250
1.73
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
33
B
HYDRAULIC HOSES
WB1100
WATERBLAST HOSE
Construction
Applications
Reference Specifications
Inner Tube:
Very high constant pressure hose for water
AS/NZS 4233.2
Synthetic rubber, resistant. to oils
RUBBER HOSE
Reinforcement:
Temperature Range:
Four spirals of high tensile steel wire
-40°C up to +80°C
Cover:
Comment:
Hose Tails:
Black synthetic rubber extremely resistant to
Lay line example may not be a true indication
I / IFWB (Interlock)
abrasion, oils, and weathering
of current status. Refer Pirtek for current information
Lay line example: Moulded into outer cover. Note Comment above PIRTEK® WATERBLAST 1/2” DN12 W.P. 1100 BAR B.P. 2750 BAR
WB1100-08
B
Suitable for passage of water and aqueous solutions
Product Code
34
scaling systems.
Nominal ID
OD mm
Pressure bar
Min bend radius
Weight
DN
mm
in
Wire
Cover
working
min burst
mm
Kg/m
12
1/2
12.7
21.5
24.5
1100
2750
230
1.12
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
BROAD SPECTRUM HOSE
Construction
Applications
Inner Tube:
Flexible even in cold temperatures. Small outside Exceeds SAE J517 (R18)
composite wall dual extrusion smooth seamless polymeric (polyester) inner and polyurethane adjacent
Reference Specifications
diameter and good flexibility over sheaves
SAE J343 Test procedures
allows use over a wide range of forklift sheaves,
ASTM D-380 Testing Rubber hoses
including freezer applications.
ASTM D-622 Testing for Automotive Brake
Other applications include construction, general
Systems
HYDRAULIC HOSES
30CT
hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc Temperature Range:
Impulse Testing:
braided synthetic fibre in either single or dual
-54°C up to +94°C for hydraulic fluids
Hoses are tested to withstand 200 000 impulse
layer
-54°C up to +66°C for water based and fire
cycles (hose only) at 133% WP
resistant fluids
Volumetric Expansion: Typically 10 cc per metre for 1/4” at WP 20cc per metre for 1/2” at WP Consult Pirtek for details
Cover:
Comment:
Hose Tails:
black non stick perforated polymeric (polyester)
Lay line example may not be a true indication
Pirtek ‘S7’ or ‘S18’ Series
bonded to the reinforcement
of current status. Refer Pirtek for current information
(refer Table for Die) Pirtek ‘T’ Series option
Lay line example: White text on black hose. Note Comment above SYNFLEX® 30CT-06 SAE 100R18 3/8” W.P 3000 P.S.I. (207 BAR) SAINT-GOBAIN
Product Code
Nominal ID DN 6.4
mm 1/4
30CT-05
8
30CT-06
9.5
30CT-08 30CT-10
30CT-04
OD
Pressure bar
Min bend radius
Weight
Synflex Die and Hose Tail Combination
in 6
mm 12.1
working 207
min burst 828
mm 32
Kg/100m 8.9
Die 45403W4
Series S7
5/16
8
15.5
207
828
38
14.7
305
S7
3/8
10
16.8
207
828
51
18.2
306
S7
12.7
1/2
12
21.6
207
828
89
24.7
A0800
S7
16
5/8
16
27
207
828
102
41.4
N10
S18
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
THERMOPLASTIC HOSE
Reinforcement:
35
B
HYDRAULIC HOSES
3JET
WATER JETTING HOSE
Construction
Applications
Inner Tube:
Medium pressure hose for water jetting and drain ISO 7751
Smooth seamless thermoplastic (nylon)
cleaning.
Reinforcement:
Temperature Range:
Spiral or braided synthetic fibre
-40°C up to +66°C water
Cover:
Comment:
Hose Tails:
Black, perforated bonded polyurethane
Lay line example may not be a true indication
Pirtek ‘S7’ series (refer below table for dies)
of current status. Refer Pirtek for current
Pirtek ‘T’ series
THERMOPLASTIC HOSE B
Low elongation
information
Lay line example: White text on black hose. Note Comment above SYNFLEX® PIRJET 3JET-03 4.9mm (3/16”) 331 BAR (4800 PSI) WATER JETTING
Product Code
36
Reference Specifications
Nominal ID
OD
Pressure bar
Min bend radius
Weight
Synflex Die and Hose Tail Combination
3JET-03
DN 5
mm 3/16
in 4.9
mm 10.8
working 331
min burst 827
mm 19
Kg/100m 6.8
Die 4540303
Series S7
3JET-04
6
1/4
6.4
13.0
331
827
32
8.5
304
S7
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
TWIN-LINE BROAD SPECTRUM HOSE
Construction
Applications
Inner Tube:
Flexible even in cold temperatures. Small outside Exceeds SAE J517 (R18)
composite wall dual extrusion smooth seamless polymeric (polyester) inner and polyurethane adjacent
Reference Specifications
diameter and good flexibility over sheaves
SAE J343 Test procedures
allows use over a wide range of forklift sheaves,
ASTM D-380 Testing Rubber hoses
including freezer applications.
ASTM D-622 Testing for Automotive Brake
Other applications include construction, general
Systems
HYDRAULIC HOSES
30CTX2
hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc Temperature Range:
Impulse Testing:
braided synthetic fibre in either single or dual
-54°C up to +94°C for hydraulic fluids
Hoses are tested to withstand 200 000 impulse
layer
-54°C up to +66°C for water based and fire
cycles (hose only) at 133% WP
resistant fluids
Volumetric Expansion: Typically 10 cc per metre for 1/4” at WP 20cc per metre for 1/2” at WP Consult Pirtek for details
Cover:
Comment:
Hose Tails:
black non stick perforated polymeric (polyester)
Lay line example may not be a true indication
Pirtek ‘S7’ or ‘S18’ Series
bonded to the reinforcement
of current status. Refer Pirtek for current information
(refer Table for Die) Pirtek ‘T’ Series option
Lay line example: White text on black hose. Note Comment above SYNFLEX® 30CT-06 SAE 100R18 3/8” W.P 3000 P.S.I. (207 BAR) SAINT-GOBAIN
Product Code
Nominal ID DN 6.4
mm 1/4
30CTX2-05
8
30CTX2-06
9.5
30CTX2-08
30CTX2-04
OD
Pressure bar
Min bend radius
Weight
Synflex Die and Hose Tail Combination
in 6
mm 12.1
working 207
min burst 828
mm 32
Kg/100m 8.9
Die 45403W4
Series S7
5/16
8
15.5
207
828
38
14.7
305
S7
3/8
10
16.8
207
828
51
18.2
306
S7
12.7
1/2
12
21.6
207
828
89
24.7
A0800
S7
16
5/8
16
27.0
207
828
102
41.4
N10
S18
30CTX2-10 † † Non-standard product. Available to special order
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
THERMOPLASTIC HOSE
Reinforcement:
37
B
HYDRAULIC HOSES
3130
MEDIUM PRESSURE HOSE
Construction
Applications
Reference Specifications
Inner Tube:
General hydraulics, high pressure gas transfer,
SAE J517 (R7)
chemical transfer. Low elongation, best value
SAE J343
100R7 hose.
ASTM D-380
Not for use over pulleys.
ASTM D-622
smooth seamless thermoplastic (nylon)
Absorbs shock loads and damaging pressure spikes through controlled expansion.
THERMOPLASTIC HOSE
Reinforcement:
Temperature Range:
Impulse Testing:
spiralled or braided synthetic
-40°C up to +100°C
Hoses are tested to withstand 200 000 impulse
Max 66°C with water-based or fire resistant fluids cycles (hose only) at 133% WP Cover:
Comment:
Hose Tails:
Perforated bonded black polyurethane
Lay line example may not be a true indication
Pirtek ‘S7’ Series (refer Table for Die)
of current status. Refer Pirtek for current
Pirtek ‘T’ Series option
information
Lay line example: White text on black hose. Note Comment above SYNFLEX® 3130-06 SAE 100R73/8” W.P 2250 P.S.I. (155 BAR) SAINT-GOBAIN
Product Code
38
B
Nominal ID
3130-02
DN 3
mm 1/8
3130-03
5
3130-04
6
3130-05
8
3130-06
10
3130-08
OD
Pressure bar
Min bend radius
Weight
Synflex Die and Hose Tail Combination
in 3.2
mm 8.5
working 172
min burst 689
mm 13
Kg/100m 3.87
Die 4540302
Series S7
3/16
5
10.8
207
827
19
6.70
303
S7
1/4
6.4
12.9
207
827
32
9.08
304
S7
5/16
8
15.1
172
689
45
11.16
305
S7
3/8
9.5
16.7
155
620
51
12.5
306
S7
12
1/2
12.7
20.7
138
552
76.2
16.97
308
S7
3130-12
20
3/4
19
27.1
86
345
127
26.19
312
S7
3130-16
25
1
25.4
34.0
69
276
203
46.28
316
S7
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
3360X2
TWIN-LINE FOR FORKLIFTS
Construction
Applications
Reference Specifications
Inner Tube:
Flexible even in cold temperatures.
SAE 100R17
Small outside diameter and good flexibility over
Nylon
sheaves allows use over a wide range of forklift sheaves, including freezer applications. Other applications include construction, general hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc. Temperature Range:
Impulse Testing:
braided synthetic fibre
-54°C up to +94°C for hydraulic fluids
Hoses are tested to withstand 200 000 impulse
-54°C up to +66°C for water based and fire
cycles (hose only) at 133% WP
resistant fluids Volumetric Expansion (per line): Typically 10 cc per metre for 1/4” at WP 20cc per metre for 1/2” at WP Consult Pirtek for details Cover:
Comment:
Hose Tails:
black non stick perforated polymeric (polyester)
Lay line example may not be a true indication
Pirtek ‘S8’ (refer Table for Die)
of current status. Refer Pirtek for current
Pirtek ‘200/SN8’ Series option
information
THERMOPLASTIC HOSE
Reinforcement:
Lay line example: White text on black hose. Each line is branded as though a single line. Note Comment above SYNFLEX® 3360-06 SAE 100R17 3/8” W.P 3000 P.S.I. (207 BAR) SAINT-GOBAIN
Product Code 3360X2-06 †
Nominal ID DN 9.5
mm 3/8
OD in 10
mm 18.4
Pressure bar working 207
min burst 828
Min bend radius
Weight
Synflex Die and Hose Tail Combination
mm 51
Kg/100m 56.8
Die 4540J06N
Series S8
† Please note that this hose is available on an indent only basis
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
39
B
HYDRAULIC HOSES
37AL
NON-CONDUCTIVE HOSE
Construction
Applications
Reference Specifications
Inner Tube:
General hydraulic systems that may contact high
ANSI A92.2 for Vehicle Mounted Aerial Devices
voltage sources.
SAE J517 Non-conductive hose
Aerial equipment
Construction
Mobile hydraulics
SAE 100R7
polyester core tube
Rescue apparatus and tools
THERMOPLASTIC HOSE
Reinforcement:
Temperature Range:
Features:
braided synthetic fibre
-54°C up to +100°C
SAE J517 non conductive hose construction.
except max. 60°C with water based or fire
Less than 50 microamperes leakage when
resistant fluids
subjected to 246062 volts/metre for 5 minutes. Flexible at low temperatures Abrasion resistant cover Impulse Testing: Hoses are tested to withstand 200 000 impulse cycles (hose only) at 133% WP
Cover:
Comment:
orange non-perforated non stick polyurethane
Lay line example may not be a true indication
Hose Tails: Pirtek ‘S7’ Series (refer Table for Die)
of current status. Refer Pirtek for current
Pirtek ‘T’ Series option
information Lay line example: Black text on orange hose. Note Comment above
SYNFLEX® 37AL-04 NON-CONDUCTIVE SAE 100R7 1/4” I.D. 2750 PSI W.P. (190 BAR) ANSI A92-2 3000 PSI W.P. (207 BAR). USE DIE 4540-3W400
Product Code 37AL-03 †
Nominal ID DN 5
OD
B
Min bend radius
Weight
Synflex Die and Hose Tail Combination
Kg/100m 7.1
Die 4540303
Series S7
mm 3/16
in 4.8
mm 10.8
working 207
min burst 827
mm 19
37AL-04
6
1/4
6.4
12.3
207
759
32
8.9
3W4
S7
37AL-05 †
8
5/16
7.9
14.7
207
689
44
11.2
305
S7
37AL-06
10
3/8
9.5
16.1
207
620
51
14.1
306
S7
12
1/2
12.7
20.7
207
620
76
21.3
308
S7
37AL-08 † Non-standard product. Available to special order
40
Pressure bar
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
TWIN-LINE NON-CONDUCTIVE HOSE
Construction
Applications
Reference Specifications
Inner Tube:
General hydraulic systems that may contact high
ANSI A92.2 for Vehicle Mounted Aerial Devices
voltage sources.
SAE J517 Non-conductive hose
Aerial equipment
Construction
Mobile hydraulics
SAE 100R7
polyester core tube
Rescue apparatus and tools Temperature Range:
Features:
braided synthetic fibre
-54°C up to +100°C
SAE J517 non conductive hose construction.
except max. 60°C with water based or fire
Less than 50 microamperes leakage when
resistant fluids
subjected to 246062 volts/metre for 5 minutes. Flexible at low temperatures Abrasion resistant cover Impulse Testing: Hoses are tested to withstand 200 000 impulse cycles (hose only) at 133% WP
Cover:
Comment:
orange non-perforated non stick polyurethane
Lay line example may not be a true indication
Hose Tails: Pirtek ‘S7’ Series (refer Table for Die)
of current status. Refer Pirtek for current
Pirtek ‘T’ Series option
information Lay line example: Black text on orange hose. Note Comment above
THERMOPLASTIC HOSE
Reinforcement:
HYDRAULIC HOSES
37ALX2
SYNFLEX® 37AL-04 NON-CONDUCTIVE SAE 100R7 1/4” I.D. 2750 PSI W.P. (190 BAR) ANSI A92-2 3000 PSI W.P. (207 BAR). USE DIE 4540-3W400
Product Code
Nominal ID
37ALX2-04
DN 6
mm 1/4
37ALX2-06
10
37ALX2-08
12
OD
Pressure bar
Min bend radius
Weight
Synflex Die and Hose Tail Combination
in 6.4
mm 12.3
working 207
min burst 759
mm 32
Kg/100m 17.8
Die 45403W4
Series S7
3/8
9.5
16.1
207
620
51
28.2
306
S7
1/2
12.7
20.7
207
620
76
42.6
308
S7
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
41
B
HYDRAULIC HOSES
3800
HIGH PRESSURE HOSE
Construction
Applications
Reference Specifications
Inner Tube:
General hydraulic systems
SAE 100 R8
High pressure gas and chemical transfer
nylon core tube
Machine tools Mobile equipment Marine steering
Reinforcement:
Temperature Range:
Impulse Testing:
braided high tensile aramid fibre (Kevlar)
-40°C up to +100°C
Hoses are tested to withstand 200 000 impulse
Max 66°C with water-based or fire resistant fluids cycles (hose only)
THERMOPLASTIC HOSE
Cover:
Comment:
Hose Tails:
black perforated non stick polyurethane
Lay line example may not be a true indication
Pirtek ‘S7’ Series (refer Table for Die)
of current status. Refer Pirtek for current information
Lay line example: White text on black hose. Note Comment above
SYNFLEX® 3800-04 SAE 100R81/4” W.P 5000 P.S.I. (345 BAR) SAINT-GOBAIN
Product Code
B
OD
Pressure bar
Min bend radius
Weight
Synflex Die and Hose Tail Combination
Kg/100m 8.3
Die 4540303
Series S7
DN 5
mm 3/16
in 4.8
mm 11.0
working 345
min burst 1379
mm 38
3800-04
6
1/4
6.4
13.5
345
1379
51
11.8
304
S7
3800-06
10
3/8
9.5
16.9
276
1103
64
15.8
306
S7
3800-08
12
1/2
12.7
21.3
241
965
102
21.7
308
S7
3800X2-04
6
1/4
6.4
13.5
345
1379
51
23.6
304
S7
3800X2-06
10
3/8
9.5
16.9
276
1103
64
31.6
306
S7
3800X2-08
12
1/2
12.7
21.3
241
965
102
43.4
308
S7
3800-03
42
Nominal ID
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES
3E80
NON-CONDUCTIVE HIGH PRESSURE
Construction
Applications
Reference Specifications
Inner Tube:
General hydraulic systems that may contact high
SAE 100 R8
voltage sources.
SAE J517 non-conductive construction
smooth seamless nylon
Aerial equipment. Mobile hydraulics. Rescue apparatus and tools
Reinforcement:
Temperature Range:
Features:
braided synthetic fibre
-40°C up to +100°C
SAE J517 non conductive hose construction.
Max 66°C with water-based or fire resistant fluids Less than 50 microamperes leakage when Impulse Testing: Hoses are tested to withstand 200 000 impulse cycles (hose only) Cover:
Comment:
Hose Tails:
Orange non stick non-perforated polyurethane
Lay line example may not be a true indication
Pirtek ‘S8’ Series (refer Table for Die)
of current status. Refer Pirtek for current information Lay line example: Black text on orange hose. Note Comment above
SYNFLEX® 3E80-06 SAE 100R8 3/8” W.P 4000 P.S.I. (276 BAR) NON CONDUCTIVE FURON
Product Code
Nominal ID
3E80-04
DN 6
mm 1/4
3E80-06
10
3E80-08
12
OD
Pressure bar
Min bend radius
Weight
Synflex Die and Hose Tail Combination
mm 51
Kg/100m 17.6
Die 4540H04
Series S8
in 6.4
mm 15.9
working 345
min burst 1379
3/8
9.5
19.5
276
1103
64
22.0
H06
S8
1/2
12.7
22.7
241
965
102
28.3
H08
S8
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
THERMOPLASTIC HOSE
subjected to 246000 volts/metre for 5 minutes
43
B
HYDRAULIC HOSES
3R80
HIGH PRESSURE HOSE
Construction
Applications
Reference Specifications
Inner Tube:
General hydraulic systems
SAE 100 R8
High pressure pneumatic systems
smooth seamless nylon
Machine tools Mobile equipment Mobile hydraulics
Reinforcement:
Temperature Range:
Impulse Testing:
braided synthetic fibre
-40°C up to +100°C
Hoses are tested to withstand 200 000 impulse
Max 66°C with water-based or fire resistant fluids cycles (hose only)
THERMOPLASTIC HOSE
Cover:
Comment:
Hose Tails:
black perforated non stick polyurethane
Lay line example may not be a true indication
Pirtek ‘S8’ Series (refer Table for Die)
of current status. Refer Pirtek for current information
Lay line example: White text on black hose. Note Comment above
SYNFLEX® 3R80-08 SAE 100R8 1/2” W.P 3500 P.S.I. (241 BAR) SAINT GOBAIN
Product Code
B
OD
Pressure bar
Min bend radius
Weight
Synflex Die and Hose Tail Combination
DN 5
mm 3/16
in 4.8
mm 13.1
working 345
min burst 1379
mm 38
Kg/100m 11.5
Die 4540H03
Series S8
3R80-04
6
1/4
6.4
15.9
345
1379
51
17.6
H04
S8
3R80-06
10
3/8
9.5
19.5
276
1103
64
22.0
H06
S8
3R80-08
12
1/2
12.7
22.7
241
965
102
28.3
H08
S8
3R80-12
19
3/4
19.1
28.9
155
620
165
38.1
H12
S8
3R80-16
25
1
25.4
37.4
138
552
254
57.3
H016
S8
3R80-03
44
Nominal ID
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
NON-CONDUCTIVE JACKING HOSE
Construction
Applications
Reference Specifications
Inner Tube:
General hydraulic systems that may contact high
Meets SAE 100 R8
voltage sources.
SAE J517 Non-Conductive Hose Construction
smooth seamless nylon
Aerial equipment. Mobile hydraulics. Rescue apparatus and tools.
Reinforcement:
Temperature Range:
Features:
spiralled high tensile aramid fibre (Kevlar)
-40°C up to +66°C
High WP 8000—10000 psi (551–689 bar)
HYDRAULIC HOSES
3VEO
Compact size with low elongation subjected to 246000 volts/metre for 5 minutes. Cover:
Comment:
Hose Tails:
Orange non stick non-perforated
Lay line example may not be a true indication
Pirtek ‘SV’ Series
polyurethane. (See note)
of current status. Refer Pirtek for current
Special procedures apply. Assemblies only to be
information
made by trained personnel listed on the Qualified Personnel Register Guards and warning tags are required on the completed assembly
Lay line example: White text on orange hose. Note Comment above
THERMOPLASTIC HOSE
Less than 50 microamperes leakage when
SYNFLEX® 3VEO-04 SAE 1/4” I.D. W.P 10,000 P.S.I. (690 BAR) (NON CONDUCTIVE) PAT. NO. 4343333
Product Code
Nominal ID
OD
Pressure bar
Min bend radius
Weight
DN
mm
in
mm
working
min burst
mm
Kg/m
3VEO-04
6
6.3
1/4
14.0
689
2758
64
0.158
3VEO-06
10
9.5
3/8
17.4
551
2205
76
0.244
3VEO hose assemblies are available only as completed assemblies from accredited assemblers. Each assembly comprises : 3VEOhose Pirtek SV Series couplings Hose guard Identity Tag 3VE0-04 assemblies complete with 3/8” NPT male ends are available in 3 standard configurations. Other configurations upon request 3VEO04-06-2 3VEO04-06-4 3VEO04-06-6
2 meters long 4 meters long 6 meters long
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
45
B
HYDRAULIC HOSES
STH
PTFE (TEFLON) HOSE
Construction
Applications
Reference Specifications
Inner Tube:
Medium pressure and laundry equipment
SAE 100 R14
extruded seamless smooth bore Teflon
Plastic moulding presses Hazardous chemicals Steam and compressor discharge
Reinforcement:
Temperature Range:
Features: A graphite impregnated (black)
AISI 304 stainless steel single wire braid
-54°C up to +230°C (see graph below)
Teflon liner is available to special order for applications requiring a core tube capable of safely conducting static electricity. Consult Pirtek
THERMOPLASTIC HOSE
for details Impulse Testing: No information available Cover:
Comment:
Hose Tails:
The reinforcement braid serves as the outer
No lay line present due to the stainless steel
Pirtek ‘T’ Series
cover
braid
Product Code
Nominal ID
Average OD
Wall Thickness
Pressure bar
Min bend radius
Vacuum Service *
STH-03
Braiding 1 Braid
mm 4.8
in 3/16
mm 7.6
mm 1.4
working 206
min burst 828
mm 50
bar 0.9
STH-04
1 Braid
6.35
1/4
9.5
1.57
206
828
75
0.9
STH-05
1 Braid
7.94
5/16
10.9
1.48
172
692
100
0.9
STH-06
1 Braid
9.5
3/8
12.8
1.65
138
552
125
0.9
STH-08
1 Braid
12.7
1/2
16.3
1.80
120
484
165
0.9
STH-10
1 Braid
15.9
5/8
19.2
1.65
103
416
187
0.9
STH-12
1 Braid
19.05
3/4
22.6
1.78
69
276
212
0.4
STH-16
2 Braid
25.4
1
30.9
2.75
69
276
225
0.4
* Use of an internal support coil for hoses -06 and larger for tube support where continuous or extended service at high temperature together with low or negative pressure is expected † Non-standard product. Available to special order Not recommended for steam / cold water recycling
Above 120°C Pressure: Reduce working pressure by 1% per additional degree C. Vacuum: Reduce vacuum rating by 1.5% per additional degree C. Note: The minimum bend radius quoted is for a static bend at ambient temperature. Dynamic bending, especially at elevated temperatures, will increase the minimum bend radius accordingly. Consult Pirtek for specific applications
46
B
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
HYDRAULIC HOSES THERMOPLASTIC HOSE This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
47
B
HYDRAULIC HOSES
TECHNICAL DATA
SUMMARY OF PIRTEK HYDRAULIC HOSE MATERIALS Product Code
Type
Cover Material
NBR (Class I)
NBR (Class I)
210 bar four spiral hose
NBR (Class I)
NBR (Class I)
250 bar four spiral hose
NBR (Class I)
NBR (Class I)
350 bar braid or spiral hose
NBR (Class I)
NBR (Class I)
420 bar braid or spiral hose
NBR (Class I)
NBR (Class I)
FRAS rated air / water hose
NBR (Class I)
CR
Oil suction hose
NBR (Class I)
SBR
Large bore four spiral hose
NBR (Class I)
NBR (Class I)
210 bar jet wash hose
NBR (Class IV)
NBR (Class IV)
250 bar jet wash hose
NBR (Class IV)
NBR (Class IV)
400 bar jet wash hose
NBR Class IV)
NBR Class IV)
Multi purpose oil and air hose
NBR (Class I)
NBR (Class I)
One wire braid hose
NBR (Class I)
NBR (Class I)
One wire fire suppression hose
NBR (Class I)
NBR (Class I)
Two wire braid hose
NBR (Class I)
NBR (Class I)
Low pressure hydraulic hose
NBR (Class I)
NBR (Class I)
Low pressure high temp. hose
NBR (Class I)
NBR (Class I)
1000 bar water blast hose
NBR (Class III)
NBR (Class III)
1100 bar water blast hose
NBR (Class III)
NBR (Class III)
Caterpillar 3000 psi spiral hose
NBR (Class II)
NBR (Class II)
XT5
Caterpillar速 5000 psi spiral hose
NBR (Class II)
NBR (Class II)
30CT
Cold temperature hose
Polyester (Hytrel)
Polyester (Hytrel)
General purpose SAE 100R7
Nylon
Polyurethane
Similar to 3130
Nylon
Polyurethane
Non conductive SAE 100R7
Polyester
Polyurethane
Compact SAE 100R8
Nylon
Polyurethane
General purpose SAE 100R8
Nylon
Polyurethane
Non conductive jacking hose
Nylon
Polyurethane
Stainless steel braid over Teflon速
Teflon速
Stainless steel
C21 C25 C35 C42 IRFAW IROFSD
JW250 JW400 R1AT R1ATFS R2AT R6 R6HT WB1000 WB1100
速
XT3
3130 31BO 37AL 3800 3R80 3VEO STH
THERMOPLASTIC
TECHNICAL DATA
MPH
RUBBER
JW210
B
Liner Material
Two wire braid hose
2SC
JBF
48
Description
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
CHEMICAL RESISTANCE TABLE CAUTION
The data in the following pages has been compiled from generally available sources and should not be relied upon without consulting and following the specific recommendations of the manufacturers of particular products The data is considered valid at 20°C (70°F) except where specified otherwise. Chemical compatibility can vary greatly with temperature A good rating does not necessarily indicate the suitability of a particular hose and chemical combination due to variables such as improper clamp and coupling application, special hose construction, gasket material etc. Nor does it imply compliance with relevant food standards or safety standards that may be applicable
HYDRAULIC HOSES
TECHNICAL DATA
SOLVENT INFORMATION
Common Elastomers
ASTM Designation
Composition
General Properties
brominated butyl chlorinated butyl
BIIR CIIR
bromo isobutene-isoprene chloro isobutene-isoprene
excellent weathering resistance, low permeability to air and gases, good physical properties, resistant to heat poor resistance to petroleum based fluids, good resistance to fat
chlorinated polyethylene
CM (CPE)
chloro polyethylene
excellent ozone and weathering resistance, good oil and chemical resistance, excellent flame resistance
cross-linked polyethylene
XLPE UHMWPE
polyethylene and cross linking agent
excellent for a very wide range of solvents, chemicals, acids and oils
ethylene propylene
EPDM
ethylene propylene diene-terpolymer
excellent ozone, chemical and ageing resistance, poor resistance to petroleum based fluids, very good steam resistance
ethylene propylene
EPM (EPR)
ethylene propylene copolymer
excellent ozone, weathering, heat, chemical and aging resistance, poor resistance to petroleum products, very good steam resistance
hypalon ®
CSM
chloro-sulfonylpolyethylene
excellent weathering, ozone and acid resistance, good heat and abrasion resistance, fair resistance to petroleum based fluids
natural
NR
isoprene natural
excellent physical properties, very good abrasion resistance, poor resistance to petroleum based fluids
neoprene
CR
chloroprene
good weathering and flame retardant resistance, good oil reistance, good physical properties
nitrile (buna-n)
NBR
Acrylonitrile-butadiene
excellent petroleum products resistance, moderate resistance to aromatics, good physical properties
buna-n / PVC / NBR polyvinyl chloride
acrylonitrile-butadiene / polyvinyl-chloride
excellent petroleum products and weathering resistance, both for tube and cover
polyacrylic
ACM
acrylic monomer
excellent oil and tar resistance at high temperatures
sbr
SBR
styrene butadiene
good physical properties, good abrasion resistance, poor resistance to petroleum based fluids
viton ®
FKM
fluorocarbon rubber
excellent high temperature resistance, particularly in air and oil, very good chemical resistance This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
TECHNICAL DATA
Aromatic solvents: benzene, cumene, p-cumene, naphthalene, toluene, xylene, cresol, styrene, cyclohexane and combinations Aliphatic solvents: propane, butane, pentane, hexane, heptane, dipetene, tripropylene Halogenous solvents: chloroform, dichorobenzene, dichloroethylene, methylen bromide, methylen chloride, benzyl chloride, carbon tetrachloride, trichloroethylene, carbon disulphite, turpentine, perchloroethylene, dichloroethane Ketonic solvents: acetone, methyl ketone, isobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone Esters solvents: butyl acetate, methyl acetate, anyl acetate, isobutyl acetate Amines: aniline, ethylene diamine , diethanol amine, triethanolamine, dimethyl amine, monoethanolamine Alcohols: methanol, ethanol, propanol, butanol, glycerol
49
B
U C U U U G G U G U G C G C G G C U U C C G G -
1-Chloro 1-Nitro Ethane Acetaldehyde Acetarnide Acetic Acid 30% Acetic Acid 50% Acetic Acid, Glacial Acetic Anhydride Acetone Acetophenone Acetyl Chloride Acetylene Acrylonitrile Adipic Acid Air - < 300°F & < 290 psi or 2000 kPa Air - > 300°F Alkazene Allyl Alcohol Allyl Chloride Aluminium Acetate Aluminium Chloride Aluminium Fluoride 20% Aluminium Nitrate Aluminium Phosphate Aluminium Sulphate Alum-NH3-Cr-K Ammonia sol’n. 10% Ammonia sol’n. 50% Ammonia, Gas, Cold Ammonia, Gas, Hot Ammonia, Liquid (Anhydrous) Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide, 34% Ammonium Hydroxide, Conc. Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Solution Ammonium Phosphate Ammonium Sulphate Ammonium Sulphide Amyl Acetate (Banana Oil) Amyl Alcohol Amyl Borate Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anhydrous Ammonia Aniline Aniline Dyes Aniline Hydrochloride Aniline Oil Animal Fats Animal Oil (Lard Oil) Ansul Ether Aqua Regia Arsenic Acid Arsenic Trichloride 1-Chloro 1-Nitro Ethane Acetaldehyde Acetarnide
PVC
U C U C U U G G U G C G G G G G G U G C C G G G C G -
Polyurethane
C G C G G G G G G C G C G G G G G G G C G G G G G G G C C C G G -
Polyolefin
U U U U U U G G U G U G G G G U G G G G G C -
Polyester
C C U U U U C C G C C G G G G G G U G G G G G G C C C -
Nylon
PVC
C C C C G C G U C G C G C G G G G G U G G G G C C C C C G -
Teflon
Polyurethane
G G G C G C G U G G G G G G G G G G G U G G G G G G U G C G G U G -
Class IV
Polyolefin
C C C C G C G U C G C G G G G G G G G U G C C G G G U C C C C U G -
THERMOPLASTIC
Class III
Polyester
C U U U U U G G U G C G C G G C C U G C C C C C U C U U U U C -
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class II
Nylon
U U U U U U G C G U G C G G G G C C U G C C C C C U C U U U U C -
AGENT
Class I
Teflon
1-Chloro 1-Nitro Ethane Acetaldehyde Acetarnide Acetic Acid 30% Acetic Acid 50% Acetic Acid, Glacial Acetic Anhydride Acetone Acetophenone Acetyl Chloride Acetylene Acrylonitrile Adipic Acid Air - < 300°F & < 290 psi or 2000 kPa Air - > 300°F Alkazene Allyl Alcohol Allyl Chloride Aluminium Acetate Aluminium Chloride Aluminium Fluoride 20% Aluminium Nitrate Aluminium Phosphate Aluminium Sulphate Alum-NH3-Cr-K Ammonia sol’n. 10% Ammonia sol’n. 50% Ammonia, Gas, Cold Ammonia, Gas, Hot Ammonia, Liquid (Anhydrous) Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide, 34% Ammonium Hydroxide, Conc. Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Solution Ammonium Phosphate Ammonium Sulphate Ammonium Sulphide Amyl Acetate (Banana Oil) Amyl Alcohol Amyl Borate Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anhydrous Ammonia Aniline Aniline Dyes Aniline Hydrochloride Aniline Oil Animal Fats Animal Oil (Lard Oil) Ansul Ether Aqua Regia Aroclor,1248 Aroclor,1254 Aroclor,1260 Arsenic Acid Arsenic Trichloride
THERMOPLASTIC
Class IV
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class III
AGENT
Class II
TECHNICAL DATA B
CHEMICAL RESISTANCE TABLE
Class I
HYDRAULIC HOSES 50
TECHNICAL DATA
U U U U U U G C G U G C G G G G C C U G C C C C C U C U U U U C U -
C U U U U U G G U G C G C G G C C U G C C C C C U C U U U U C C -
C C C C G C G U C G C G G G G G G G G U G C C G G G U C C C C U G C -
G G G C G C G U G G G G G G G G G G G U G G G G G G U G C G G U G G -
C C C C G C G U C G C G C G G G G G U G G G G C C C C C G C -
C C U U U U C C G C C G G G G G G U G G G G G G C C C C -
U U U U U U G G U G U G G G G U G G G G G C U -
C G C G G G G G G C G C G G G G G G G C G G G G G G G C C C G G C -
U C U C U U G G U G C G G G G G G U G C C G G G C G U -
U C U U U G G U G U G C G C G G C U U C C G G U -
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1
CHEMICAL RESISTANCE TABLE
Acetic Acid 30% Acetic Acid 50% Acetic Acid, Glacial Acetic Anhydride Acetone Acetophenone Acetyl Chloride Acetylene Acrylonitrile Adipic Acid Air - < 300°F & < 290 psi or 2000 kPa Air - > 300°F Alkazene Allyl Alcohol Allyl Chloride Aluminium Acetate Aluminium Chloride Aluminium Fluoride 20% Aluminium Nitrate Aluminium Phosphate Aluminium Sulphate Alum-NH3-Cr-K Ammonia sol’n. 10% Ammonia sol’n. 50% Ammonia, Gas, Cold Ammonia, Gas, Hot Ammonia, Liquid (Anhydrous) Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide, 34% Ammonium Hydroxide, Conc. Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Solution Ammonium Phosphate Ammonium Sulphate Ammonium Sulphide Amyl Acetate (Banana Oil) Amyl Alcohol Amyl Borate Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anhydrous Ammonia Aniline Aniline Dyes Aniline Hydrochloride Aniline Oil Animal Fats Animal Oil (Lard Oil) Ansul Ether Aqua Regia Aroclor,1248 Aroclor,1254 Aroclor,1260 Arsenic Acid Arsenic Trichloride Acetaldehyde Acetate Acid, Dilute (10%) Acetic Acid 10%-30%
PVC
C U U U G G U G U G C G C G G C U U C C G G U -
Polyurethane
C U C U U G G U G C G G G G G G U G C C G G G C G U -
Polyolefin
PVC
G C G G G G G G C G C G G G G G G G C G G G G G G G C C C G G C -
Polyester
Polyurethane
U U U U U G G U G U G G G G U G G G G G C U -
Nylon
Polyolefin
C U U U U C C G C C G G G G G G U G G G G G G C C C C -
Teflon
Polyester
C C C G C G U C G C G C G G G G G U G G G G C C C C C G C -
Class IV
Nylon
G G C G C G U G G G G G G G G G G G U G G G G G G U G C G G U G G -
Class III
Teflon
C C C G C G U C G C G G G G G G G G U G C C G G G U C C C C U G C -
THERMOPLASTIC
Class II
Class IV
U U U U U G G U G C G C G G C C U G C C C C C U C U U U U C C -
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class I
Class III
U U U U U G C G U G C G G G G C C U G C C C C C U C U U U U C U -
AGENT
U U U U U G C G U G C G G G G C C U G C C C C C U C U U U U C C
U U U U U G G U G C G C G G C C U G C C C C C U C U U U U C U -
C C C G C G U C G C G G G G G G G G U G C C G G G U C C C C U G -
G G C G C G U G G G G G G G G G G G U G G G G G G U G C G G U G -
C C C G C G U C G C G C G G G G G U G G G G C C C C C G G G
C U U U U C C G C C G G G G G G U G G G G G G C C C G C
U U U U U G G U G U G G G G U G G G G G C C G
G C G G G G G G C G C G G G G G G G C G G G G G G G C C C G G G C
C U C U U G G U G C G G G G G G U G C C G G G C G G C
C U U U G G U G U G C G C G G C U U C C G G U G G
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1
TECHNICAL DATA
Acetic Acid 30% Acetic Acid 50% Acetic Acid, Glacial Acetic Anhydride Acetone Acetophenone Acetyl Chloride Acetylene Acrylonitrile Adipic Acid Air - < 300°F & < 290 psi or 2000 kPa Air - > 300°F Alkazene Allyl Alcohol Allyl Chloride Aluminium Acetate Aluminium Chloride Aluminium Fluoride 20% Aluminium Nitrate Aluminium Phosphate Aluminium Sulphate Alum-NH3-Cr-K Ammonia sol’n. 10% Ammonia sol’n. 50% Ammonia, Gas, Cold Ammonia, Gas, Hot Ammonia, Liquid (Anhydrous) Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide, 34% Ammonium Hydroxide, Conc. Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Solution Ammonium Phosphate Ammonium Sulphate Ammonium Sulphide Amyl Acetate (Banana Oil) Amyl Alcohol Amyl Borate Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anhydrous Ammonia Aniline Aniline Dyes Aniline Hydrochloride Aniline Oil Animal Fats Animal Oil (Lard Oil) Ansul Ether Aqua Regia Aroclor,1248 Aroclor,1254 Aroclor,1260 Arsenic Acid Arsenic Trichloride 1-Chloro 1-Nitro Ethane Acetaldehyde Acetarnide
THERMOPLASTIC
Class II
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class I
AGENT
HYDRAULIC HOSES
TECHNICAL DATA
51
B
G U U U U G G G G G U U G U G G G U G C G G C U G G G G G -
Beet Sugar Liquors Benzaldehyde Benzene, Benzol Benzenesulphonic Acid Benzine (Petroleum Ether) Benzoic Acid Benzyl Alcohol Benzyl Benzoate Benzyl Chloride Bismuth Carbonate Black Sulphate Liquor Blast Furnace Gas Borac Acid Borax Bordeaux Mixture Boric Acid Boric Copper Sulphate Brake Oil, Dot 3 Brake Oil, Dot 4 Brake Oil, Dot 5 Brine Bromine Bunker Oil Butadiene Butane Butter oil Butyl Acetate Butyl Alcohol, Butanol Butyl Carbitol Butyl Mercaptan Butyl Stearate Butyraldehyde Butyric Acid Calcium Acetate Calcium Arsenate Calcium Bisulphate Calcium Bisulphide Calcium Bisulphite Calcium Carbonate Calcium Chlorate Calcium Chloride Solutions Calcium Hydroxide (<20%) Calcium Hypochlorite Calcium Nitrate Calcium Salts Calcium Silicate Calcium Sulphate Calcium Sulphide Caliche Liquors (Chile Saltpetre) Cane Sugar Liquors Carbolic Acid Phenol Carbon Bisulphide Carbon Dioxide Carbon Disulphide Carbonic Acid Carbon Monoxide (Hot) Carbon Tetrachloride Carbonates Castor Oil Caustic Potash (<20%)
U G C C G G U C U G U C U C -
U C U C C C U U U C U C G U G U G U U C U -
U -
U C U G G U C -
C U G G U C -
PVC
C C U U U G G C U U C G U G G G C G U G G C C G G G G G G -
Polyurethane
C C C U U G G C U U G G U C C C C G U G G C C G G G G G G -
Polyolefin
G G C U U G G G G G G U U G U G G G U G U U G C U G G G G G -
Polyester
C C G U U G G G U G U U U C G U G G G G G G C G G G G G G G G G G -
Nylon
PVC
G G G G G G G G G G G G G G G G G G G G G G G G G C C G G G G G G G G G G G G G G G G G G G G G G
Teflon
Polyurethane
U G C G U U G G -
Class IV
Polyolefin
U G C G U U G -
THERMOPLASTIC
Class III
Polyester
U C C C C C C C G U U C C U C U U U U U C C U U
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class II
Nylon
C U C G G C G G -
AGENT
Class I
Teflon
Acetic Acid, Glacial Acetic Anhydride Acetone Acetyl Bromide Acetyl Chloride Acetylene Acrylonitrile Air ( < 290 psi or 2000 kPa) Alcohols Aluminium Aluminium Acetate Aluminium Bromide Aluminium Chloride Aluminium Fluoride 20% Aluminium Hydroxide Aluminium Nitrate Aluminium Sulphate Aluminium Salts Aluminium Sulphate Alums (Al. & Potassium Sulphate) Ammonia Gas, Cold Ammonia Gas, Hot Ammonia, Liquid Ammonia, Liquid (Anhydrous) Ammonium Chloride Ammonium Hydroxide Ammonium Metaphosphate Ammonium Nitrate Ammonium Nitrite Ammonium Persulphate Ammonium Phosphate Ammonium Sulphate Ammonium Thiocyanate Amyl Acetate Amyl Alcohol Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anethole Aniline, Aniline Oil Aniline Dyes Aniline Hydrochloride Animal Fats / Oils Antimony Salts Apoclor Monsanto (Chlor H’carbon Hydr.Fluid) Aqua Regia Aromatic Hydrocarbons Arsenic Acid Arsenic Salts Askarel Asphalt up to 180’ F Auto Transmission Fluid Barium Carbonate Barium Chloride Barium Hydroxide Barium Salts Barium Sulphate Barium Sulphide Basic Copper Arsenate Beer
THERMOPLASTIC
Class IV
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class III
AGENT
Class II
TECHNICAL DATA B
CHEMICAL RESISTANCE TABLE
Class I
HYDRAULIC HOSES 52
TECHNICAL DATA
G G G C G G G G G G G G G G G C C G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
G G G G C G G G G G G G G U G G G G G G G G G G U G G G G G G G G
C U U G C G G G G G U G U G G G G G G G G U U G G U G G
G C G U C G G G G G G G G U G G C G G G G C C G U C G C C G U C C
G C G U C G G G G G G U G C G G G G C C G U C C C G U C C
U U G C C G G G C G U G G C G G G G U U U G G C G G
G G G G -
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1
CHEMICAL RESISTANCE TABLE
Di-Isobutylene Di-Isopropyl Ketone Dimethyl Aniline Dimethyl Phthalate Dimethyl Formamide Dioctyl Phosphate Dioctylphthalate Dioxane Dipentene Enamels Essential Oils Ethanol Ethanolamine Ether Ethyl Acetate Ethyl Acetoacetate Ethyl Alcohol Ethyl Cellulose Ethyl Benzene Ethyl Chloride Ethyl Ether Ethyl Mercaptan Ethyl Pentochlorobenzene Ethyl Silicate Ethylene Cellulose Ethylene Chlorhydrin Ethylene Chloride Ethylene Diamine Ethylene Dichloride Ethylene Glycol Ethylene Oxide Fatty Acid Ferric Chloride Ferric Nitrate Ferric Sulphate Ferrous Chloride Ferrous Nitrate Ferrous Salt Solutions Fluoroboric Acid Fluorine Fluorosilicic Formaldehyde Formic Acid Fruit Juices Fuel Oil Fuel Oil (Aromatic Gas) 100 Octane Furan Furfura Furfural Furfuryl Alcohol Galic Acid (< 20%) Gas (Natural) Gas Oil Gaseous Hydrogen Gasoline Gasoline (Aromatic) Gasoline (Non-Aromatic) Gelatin Glucose Glue (Depends on type) Glycerine, Glycerol
C U G G C G U U G C G U C C G
U U C U C U U G U U U U U C C U G G G G
C U G G U G U U G G C C G
C U G G U G U U G C C G G
U G G G U G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
G G G G G G G G G U G G G G C G U G U G G G G G G G G G G G G G G G
U U G C C G G G U C G C U G G G U G G C G U C G G G U G U U U G G G G
C C G G C C C C U U U G C G G U U C U G G G G C G C G G G G G G G G
PVC
C G C U U U C U C G U C G G G G G G G G C C C G G U U G C C -
Polyurethane
C C C U U U U U U C U G U G G C G G G G G G G U U U G C G G C U C G C C -
Polyolefin
PVC
C C C U U U U U U U U U G G C G G G G G G G U U U C C G G C C C G C C -
Polyester
Polyurethane
G G G U U U C C U G U C G G G G G G G G G G C C C U G U G G C C G -
Nylon
Polyolefin
C G C G G G U G U C G U U G G G G G G C G G G U U U G C G G G G G G G G G G -
Teflon
Polyester
G G G G G G G G G G G G G G G G G G G G U G G G G G G G G G G G G G G G G G G G G G G G G G G G
Class IV
Nylon
G G U U U C C C -
Class III
Teflon
G U U U C C C -
THERMOPLASTIC
Class II
Class IV
U U G U U C U U U U U C U U G G U U C -
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class I
Class III
G U U U U U G G G U G C G -
AGENT
C U C U G G G G C C C C C U C C U U U U U U C G C G G - G G G U G/C U C U G/C C U G G G C G C G G C G G G G C G G C G C G G G G G G G G G G
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1
TECHNICAL DATA
Caustic Potash (>20%) Caustic Soda (<20%) Caustic Soda (>20%) Cellosolve Acetate Cellosolve Butyl Cellulubes Celanese (Phosphate Ester) Cellusolves Union Carbide China Wood Oil (Tung) Chloracetic Acid Chlordane Chlorinated Solvents Chlorine (Dry) Chlorine (Water) (<20%) Chloroacetic Acid Chlorobenzene Chlorobromomethane Chloroform Chloronapthalene Chlorosulphonic Acid Chlorotoluene Chromic Acid 30% Chromium Salts Cider Citric Acid Coal Gas Cod Liver Oil Coke Oven Gas Compressed Air ( < 290 psi or 2000 kPa) Copper Chloride Copper Chloride A Copper Sulphate Corn Oil Corn Syrup Cottonseed Oil Creosote Cresols Cresylic Acid Crude Oil Crude Wax Cupric Sulphate Cutting Oil White & Bagley No. 2190 Cyclohexane Cyclohexanone Cymene Decalin Denatured Alcohol Diacetone Diacetone Alcohol Diammonium Phosphate Dibenzyl Ether Dibutyl Ether Dibutyl Phthalate Dibutyl Sebacate Dichlorobenzene Diesel Fuel Diethanolamine (20% conc.) Diethyl Ether Diethylene Glycol Diethyl Phthalate Diethyl Sebacate
THERMOPLASTIC
Class II
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class I
AGENT
HYDRAULIC HOSES
TECHNICAL DATA
53
B
G G C C -
U G C C C U U U U G C G G G U C G U G G G U -
G C G G U U G U U U C U C U U U U U C U U U -
G G U U U U G U C G G G -
U G U U U U G U C G G G -
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
G G G G G G G G G G U G U U U G U G U C G G G G G G G G G G G -
U G G C U U U U U G G C C G G G G G C U G G C G G G G -
G C C G C C C C C U U U C G U G C G C G C C G G G G G -
G G G G C C C C C U C U U G U G U G C G C C G G G G G -
U G G G U U G G C C C G G U C U U G G G G G -
Linseed Cake Linseed Oil LPG Liquid Petroleum Gas Magnesium Chloride Magnesium Hydroxide (<20%) Magnesium Sulphate Maleic Acid Mercuric Chloride Mercury Mesityl Oxide Methane Methyl Acetate Methyl Alcohol, Methanol Methyl Bromide Methyl Chloride, Cold Methyl Ethyl Ketone (MEK) Methyl Formate Methyl Isobutyl Ketone (MIBK) Methyl Methacrylate Methyl Salicylate Methyl Sulphate Methylene Chloride Milk Mineral Oil Molasses Monochlorobenzene Mustard Naphta Naphthalene Napthenic Acid Natural Gas Nickel Chloride Nickel Acetate Nickel Sulphate Nicotine Nitric Acid (< 20%) Nitric Acid (>20%) Nitric Acid, Crude Nitric Acid, Red Fuming Nitrobenzene Nitrogen / Argon Gaseous Nitrous Oxide Octyl Alcohol Oil of Turpentine Oleic Acid Oleum Spirits Oxalic Acid (-30%) Olive Oil Oxygen Gaseous Oxygen, Liquid Ozone Paint (Oil Base) Paint Solvents (Oil Base) Palmitic Acid Peanut Oil Pentane Perchlorethylene Perchloric Acid Petroleum Oils (Refined) Petroleum Oils (Sour)
C G U U G G U G U U U U C G U U U U -
G U C G C G C U U C U G U U U U U U U U C U U U -
C G U U G G U G U U U U U U U U U -
C G U U G G U G U U U U G U U U U -
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
G G G G G G G G G G G C G G G G G G G G G G U G C C G G G G G G -
G G G G G G U G G
U G G U G G G G G G C C G G G G C C G G G G G G - G G G C C G C C U U U U U U G C C G C C - G G G G G U G G G G G - G G U C C U C C G U G G G G C C C U U - U U U U G G G U G G C G G U G G G C C Refer to Pirtek Refer to Pirtek U G G C G G C C C G G G U G G U U U G U U C G G C C G
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1
PVC
C G G G -
Polyurethane
G G G G G -
Polyolefin
G C U U -
Polyester
G G G G G -
Nylon
PVC
G G G G G G G G G
Teflon
Polyurethane
G G -
Class IV
Polyolefin
G C G -
THERMOPLASTIC
Class III
Polyester
C U G G -
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class II
Nylon
G G G U U -
AGENT
Class I
Teflon
Glycol to 66째C Grease, Petroleum Green Sulphate Liquor Heavy Water (D20) Heptane n-Hexaldehyde Hexane Hexene Hexyl Alcohol Hydraulic Fluids and Lube Oils Chlorine Base Straight Petroleum Base Water & Petroleum Emulsion (FR) Water & Glycol Solution to 85째C (Hydrolube Union) Houghto Safe Houghton 600 Series (Water Glycol Base) Water & Oil Emulsion (Irus Shell 902) Straight Phosphate Ester (FR) Houghto Safe Houghton 1000 Series P.E.Base Phosphate Ester & Petroleum Oil Blend Ester Blend (MIL-L-7808) MIL-H-5606 MIL-H-46170 Dexron II ATF Silicone Oils Sodium Silicate Base Diester Base OS 45 Monsanto (Silicate Ester Base) Hydrobromic Acid Hydrochloric Acid (10%) Hydrochloric Acid (37%) Hydrocyanic Acid Hydrofluoric Acid, Concentrated Hydrofluoric Acid, Cold Hydrofluoric Acid, Hot Hydrofluosilicic Acid Hydrogen Gas Hydrogen Peroxide (Conc.) Hydrogen Peroxide (Dil.) Hydrogen Sulphate, Gaseous Hydrogen Sulphide, Dry Hydrogen Sulphide, Wet Hydrogluosilic Acid Isobutyl Alcohol Isocyanates Isooctane Isopropyl Acetate Isopropyl Alcohol Isopropyl Ether Kerosene Ketones Lacquer Lacquer Solvents Lactic Acid Lard Lead Acetate Lead Arsenate Lead Sulphate Lead Tetramethyl Lime Linoleic Acid
THERMOPLASTIC
Class IV
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class III
AGENT
Class II
TECHNICAL DATA B
CHEMICAL RESISTANCE TABLE
Class I
HYDRAULIC HOSES 54
TECHNICAL DATA
G G G G G G C G U U U U U U U G G G U U U G G G U G G C G C
G C C G C C C G G
CHEMICAL RESISTANCE TABLE
U U U U G C G G U C G -
C U U U U U U U -
U U U U G C G G G C -
U U U U G C G G C C -
G G G G G G G G G G G G G G G G G G G G G -
G G G G G G G G G G G G G G G C G G G G G
C C C G U C G G G G G G G G G G G G G G G
C C C G U G G G G G G G G G C C G G G G G G
C C C G U G G G G G G G G G C C G G G G G G
G U G G G G G G G G G G G G G G G
Refrigerant
Freon 12 Freon 13 Freon 22 Red Oil Salicyclic Acid Steam Sea / Salt Water Sewage Silver Nitrate Skydrol Monsanto 500, 7000 Soap Solution (conc.) Soda, Soda Ash, Sodium Carbonate Soda Water Sodium Acetate Sodium Bicarbonate Sodium Bisulphate Sodium Bisulphite Sodium Borate Sodium Carbonate Sodium Chloride Sodium Cyanide Sodium Hydroxide (<20%) Sodium Hydroxide 40% Sodium Hypochloride 10% Sodium Hypochlorite Sodium Metaphosphate Sodium Nitrate Sodium Perborate Sodium Peroxide Sodium Phosphate Solution Sodium Silicate Sodium Sulphide Sodium Sulphite Sodium Sulphate
Sodium Thiosulphate (‘Hypo’) Solutions/Emulsions 2-4D DDT Preparation Hydroxy Quinoline Soybean Oil Stannic Chloride Stannous Chloride Steam - up to 250° F Stearic Acid, Botanical Stearin Stoddard Solvent Styrene Sucrose Solution Sulphur Sulphur Chloride Sulphur Dioxide Sulphur Trioxide Sulphuric Acid - 10% Cold Sulphuric Acid - 10% Hot Sulphuric Acid - 75% Cold Sulphuric Acid - 75% Hot Sulphuric Acid - 95% Cold Sulphuric Acid - 95% Hot Sulphuric Acid - Fuming Sulphurous Acid Tannic Acid 10% Tar Oil Bituminous Tartaric Acid Terpineol Toluene Transformer Oil Transmission Fluid Type A Tributoxyethyl Phosphate Toluol Tributyl Phosphate Tricesylphosphate Trichloracetic Acid Trichloroethylene Tricresyl Phosphate Trisodium Phosphate Solution Tung Oil (China Wood Oil) Turpentine Ucon Union Carbide (Water Glycol Base) Urea Solution 50% Uric Acid Varnish Vegetable Oils / Greases Versilube Vinegar (dil. impure Acetic Acid) Vinyl Chloride Water (< 66°C) Water (>66° C) Whiskey, Wines White & Bagley No. 2190 Cutting Oil Wool Oil (Lanoline) Xylene Xylol Zinc Acetate Zinc Chloride Zinc Hydrate Zinc Sulphate
PVC
C C G G C G C G G G G U G U
Polyurethane
G U U U U U G U U G U G G C G G
Polyolefin
PVC
C U U U U U G U U G U G G C G C
Polyester
Polyurethane
C G G G G G G G G G U G G U G G
Nylon
Polyolefin
C U G G C C G C C G U G G G G C
Teflon
Polyester
G G G G G G G G G G G G G G G G G
Class IV
Nylon
U G U -
Class III
Teflon
U G U -
THERMOPLASTIC
Class II
Class IV
U U U C U U G U U G -
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class I
Class III
U G U -
AGENT
-
U
-
-
G
G
G
G
G
G
U G U U U U U U U U U U U G C G G U -
G U U C C U U U U U U U U U U U U U U U C G C C
U G U U U U U U U U U U G G G U -
G U G G U U U U U U U U U U G G G U -
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
G C U G G G G G U C C C U U U U U U G G G G G G G U G G G G G G G G G G G G G G G U U
G U G C G G G C C C C C C C C G G G U U U U C U U G G G C G G G G U U G G G
G U G G U C G U U U U U U U U U U C G G C C C C U U C G C C U G C G G G C C G C C
G U G G U C G U U U U U U U U U U C G G C C C C U U C G G C U G C G G G C C G C C
G G U G C G C G G U U U U C G G G U U U U C C G G G G G U G G G G U G G G
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4
TECHNICAL DATA
Phenolates Phenols (Carbolic Acid) Phosphoric Acid (10%) Phosphoric Acid (70%) Picric Acid Picric Acid, Solution Picric Acid, Molten Pinene Pine Oil Plating Solution, Chrome Potash (Potassium Hydroxide) Potassium Acetate Potassium Chloride Potassium Cyanide Potassium Dichromate Potassium Hydroxide (Potash) Potassium Hydroxide (50% conc.) Potassium Nitrate Potassium Permanganate (5%. conc.) Potassium Sulphate Propane Propyl Alcohol Pydraul (Stauffer) F-9,150, 600, 625 66° Pyrethrum Pyridine, 50%
THERMOPLASTIC
Class II
Legend: G = Good C = Conditional U = Unsatisfactory - No Data
RUBBER
Class I
AGENT
HYDRAULIC HOSES
TECHNICAL DATA
55
B
HYDRAULIC HOSES
ALPHANUMERIC INDEX
Description
Page/s 38
3130
Description FRAS Air Water Suction
Page/s 8
Description Ordering Assemblies
Page/s 3
ALPHANUMERIC INDEX
3800
42
High pressure non conductive
43
PC25
25
3E80
43
High pressure R8
44
PC28PS
22
1 - Wire Braid
15
High pressure thermoplastic
42
PC35
26
2 - Wire Braid
17
High Temp 2 Wire
18
PC42
27
2SC
17
High Temp R5
10
R1AT
15
30CT
35
HTAB / HTFH
11
R1ATFS
16
30CTX2
37
IRFAW
7
R2AT
17
3360X2
39
IRFWSDH
8
R2ATHT
18
37AL
40
IROFSD
5
R5HT
10
37ALX2
41
Isobaric Hoses
20 - 28
R6
9
3R80
44
Jacking hose
19, 45
R8 hose
45
3VEO
45
JBF
Broad Spectrum Hose
35
Jet Wash
29
Safety Warning
1
12 - 14
Selection Guide
2-3
C21
20
JH70
19
Stainless Teflon hose
7
C25
21
JW210A
12
STH
C35
23
JW250 / 250A
13
Thermoplastic Hoses
C42
24
JW400 / 400A
14
Truck Hose
10
C45
28
Large Bore hose
29
Twinline 30CT
37
31 - 32
Caterpillar Hoses Compact R8
Low Pressure Oil
6
Twinline non conductive
42
MPH
6
Waterblast Hoses
46 35 - 46
41 33 - 34
Fast Find Table
4
Multi Purpose
6
WB1000
33
Fire Suppression Hose
16
Non conductive
40
WB1100
34
Forklift Twinline
37
Non conductive jacking
45
XT3
31
FRAS Air Water
7
Oil Suction
5
XT5
32
Chemical Compatibility Tables Commence page 48
56
B
This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4