Section B - Hydraulic Hose

Page 1

SAFETY PRECAUTIONS FOR THE USE OF PIRTEK® HOSE ASSEMBLIES Your Personal Safety may directly or indirectly be compromised if the hose assembly is abused. By following the INSTRUCTIONS below, the more common abuses of hose and hose assemblies can be avoided.

HYDRAULIC HOSES

WARNING

INSPECT the hose assembly before each use.

SAFETY WARNING

REPLACE the hose assembly immediately if: A. The cover appears abnormal B. You believe it may be abnormal C. There is any fluid leakage D. The fittings are damaged E. The hose is damaged F. Reinforcement is visible through the cover DO NOT EXCEED the maximum working pressure of the hose. DO NOT KINK the hose assembly. DO NOT BEND beyond the specified minimum bend radius of the hose. DO NOT EXPOSE to temperatures beyond the published maximums for the hose or fluid being conveyed. DO NOT USE AS A STRENGTH MEMBER for pulling or lifting equipment. Use support cables for vertical installations. USE ONLY WITH COMPATIBLE FLUIDS as outlined in the Chemical Compatibility Charts or as specifically approved in writing by Pirtek Fluid Systems. PIN PRICK THE COVER of hoses used for compressed air above 17 bar or 250 psi to allow the safe escape of air that permeates through the liner and reinforcement (except STH, R5HT and 3130). The maximum working pressure and temperature must also be reduced by 30%. Use only Pirtek HOSE AND FITTINGS COMBINATIONS as designated in their current assembly guidelines. Use only Pirtek PROCEDURES and ASSEMBLY EQUIPMENT as published and maintained in their M.A.P.S. documentation. Relationship between actual working presasure and service life Experimental pressure waveform

Pressure as a % of Rated Pressure at 100

90 80 70 % of Service Life

• The use of conventional wire reinforced rubber hose often entails the pressure fluctuations of fluid. • The factors concerned with such pressure fluctuations are generally classified into two: those stemming from the pump itself, and the others ascribable to external impacts imparted to the hose via the operating demands. The latter are considered to have the greater effect on the service life of the hose. • External impulse pressure is estimated to be 150% of the set pressure (actual working pressure) of a relief valve, and sometimes exceeds 300%.

100

60

150 125

5% of one cycle

Rated pressure

100 75 50

25 (kgf/cm ) 0

50

Peak pressure 150 ± 7% Pressure rising rate

2

40

15% of one cycle 1/35 minute a cycle

30 20 10 0

100 125 150

200 300 400 Actual working pressure Recommended working pressure

500

600

%

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

1

B


SELECTION GUIDE Page Group

Normal Usage

Features & Benefits

(See main Specifications page for details and Approvals)

8

IRFWSDH FRAS Suction/Delivery

Hardwall FRAS hose for arduous air / water applications in u/ground coal mining

Electrically conductive NBR liner and CR cover meeting AS2660 requirements

9

MPH Multipurpose

High quality black multi-purpose hose with spiral wound textile reinforcement

Synthetic black rubber inner and outer. Abrasion and weather resistant. Oil resistant

10

IRFAW FRAS Air / Water

Softwall hose for arduous air/water applications in underground mining

Weather resistant black cover with orange spiral. Fire resistant / anti static rating

11

LPHT Textile braid High Temp

Low pressure hydraulic fluids, aqueous emulsions, air transfer and water

Low pressure high temp. hose with oil resistant liner suited to push fit fittings

12

R5HT Hi-Temp. Truck Hose

Medium pressure air and hydraulic hose common on American equipment

Internal diameters match the inside diameter of copper tube to yield an unrestricted flow

13

HTAB/HTFH Engine & Air Brake

Specifically intended for trucking industry applications involving diesel fuel / air brakes

Black rubber with poyester textile outer cover for safe escape of entrapped air

14-16

JW210A / JW250 / JW400 Jet Wash Hose

Flexible high pressure compact hose for pressure cleaning with water and detergents

210 and 250 bar versions with 1-wire braid, 400 bar version with 2-wire braid

17-18

R1AT / R1ATFS One wire braid

Medium pressure hose for hydraulic fluids and aqueous emulsions and water

Normally black but R1ATFS has red cover to indicate use in fire suppression systems

18-20

R2AT/2SC, JH70 Two wire braid

High pressure hose for hydraulic fluids and aqueous emulsions and water. JH70 for high pressure jacking applications

Synthetic rubber oil resistant liner and abrasion resistant cover. 2 steel braids

R2ATHT High Temp. 2 wire hose

High pressure hose for hydraulic fluids and aqueous emulsions and water

As above but high temperature rubber formulation. Blue cover

HYDRAULIC

SELECTION GUIDE

Synthetic smooth oil resistant inner tube. 2 braids of textile & a metal spiral. MSHA

22

C21 Isobaric 210 bar

23, 27

C25, PC25 Isobaric 250 bar

24

PC28PS Isobaric 280 bar

25, 28

C35, PC35 Isobaric 350 bar

26, 29

C42, PC42 Isobaric 420 bar

30

C45 Isobaric 450 bar

31

JBF Large Bore Hose

Large bore medium pressure hose for hydraulic fluids incl. aqueous emulsions

Spiral construction. Prolonged usage with water based fluids will corrode reinforcement

32

LPG LP Gas Hose

High pressure hose for transfer of LPG,

Woven black poly cover with blue trace over single st. steel braid / teflon liner. AGA approved.

33

R12C 4000-2500 psi Spiral

34

R13C 5000psi Spiral

High pressure multi-spiral hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. Provide flexibility and high temperature resistance

35

WB1000 Water Blast Hose

36 B

Construction

Hydraulic suction & delivery hose for fuels & mineral oils with aromatic content ≤ 40%

20

2

Product Code R4HT / IROFSD Oil Fuel Suction

6-7

MISC.

HYDRAULIC HOSES

RUBBER HOSES

WB1100 Water Blast Hose

Class 21 hoses suit 210 bar WP Isobaric (constant working pressure for all sizes) range of hoses exclusive to Pirtek. Simplifies hose selection in circuits of known working pressure ‘PS’ Suffix denotes extreme abrasion resistant sheath over the cover ‘PC’ Prefix denotes Komatsu® genuine hoses

Class 25 hoses suit 250 bar WP Class 28 hoses suit 275 bar WP Class 35 hoses suit 350 bar WP Class 42 hoses suit 420 bar WP Class 45 hoses suit 450 bar WP

butane-propane on stationary and mobile eqpm’t.

Very high constant pressure hose for water scaling systems. Suitable for passage of water and aqueous solutions

Compatible with Caterpillar® reusable fittings

2.5 : 1 safety factor. Do not use in hydraulic systems

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.3


SELECTION GUIDE Page Group

37 38 39

41

43 44 45 46 47 48

Construction

Normal Usage

Features & Benefits

(See main Specifications page for details and Approvals)

30CT Cold temp. hose

Flexible in cold temperatures (coldrooms). Small OD and good over sheaves

Constant 207 bar working pressure for all sizes. Perforated cover for gaseous applications

3JET Water jetting hose

Medium pressure hose for water jetting and drain cleaning. Low elongation

Constant 207 bar working pressure for all sizes. Perforated cover for gaseous applications

30CTX2 / 30CTX3 Multi-Line hose

Commonly found in forklift applications in cold rooms

Constant 207 bar working pressure for all sizes. Hytrel core tube and perforated cover. 2 or 3 line

3130 General purpose R7

General hydraulics, material handling, pneumatics, and agricultural equipment

The original SAE 100R7 design with nylon tube and urethane cover. Economical

3360X2 Twin forklift hose

Similar to 30CT except with nylon core tube

As for 30CT but with nylon tube and a wider range of sizes

37AL R7 non-conductive

Non conductive hydraulic hose for aerial lift equipment

Polyester core and good cold weather flexibility. SAE 100R7 performance

37ALX2 Twinline non-conductive

Non conductive twin line hydraulic hose for aerial lift equipment

Polyester core and good cold weather flexibility. SAE 100R7 performance

3800 Compact R8

Pilot lines, general hydraulics, and machine tools at higher pressures than 100R7

Compact dimensions due to aramid fibre reinforcement - suits 100R7 fittings

3E80 Non-conductive R8

Non conductive hydraulic hose for aerial lift equipment with higher working pressures

Dimensionally as for 3R80 hose. Nylon core and orange urethane cover

3R80 General purpose R8

General hydraulics, material handling, forestry and construction

The original 100R8 with nylon core and urethane cover. Long impulse / flex life

3VE0 High Pressure Jacking

Extreme pressure hose for high pressure jacks and rescue equipment

Orange cover signifies electrically non conductive hose

STH St. Steel TeflonÂŽ hose

Laundry equipment, plastic moulding presses, steam and hot air discharge

Teflon liner and SS braid allow high temperature and chemical capability

SELECTION GUIDE

42

THERMOPLASTIC

40

Product Code

HYDRAULIC HOSES

THERMOPLASTIC HOSES

ORDERING PIRTEK ASSEMBLIES Should you wish to describe a Pirtek hose assembly in an abbreviated form, please use the following format. A forward slash is used to separate each field. Product Codes for fittings can be found in Pirtek Catalogue Section C (except Mining Fittings Section U)

If spiral guard SSG-025 were fitted over the full length, the designation would be: R1AT-12 / JF1-1712J / C614-1212J / 1200 / SSG-025 If both ends were fitted with the 45° flanged elbow set in alignment, the designation would appear: R1AT-12 / C614-1212J / 1200 / 0 Generic Pattern : Hose / End A / End B / Length / Protection / Angle This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.2

3

B


HYDRAULIC HOSES

FAST FIND TABLE

SIZE, PRESSURE, TEMPERATURE

Product Code & Hose Type dia. (ins.) mm size

Working Pressure (bar)

Temp.

³/₁₆

¼

⁵/₁₆

½

5/₈

¾

1

2

3

4

5

-003

-004

-006

-008

-010

-013

-016

-019

-025

-032

-038

-045

-050

-063

-076

-090

-100

-125

10

10

13

13

13

10

10

10

10

20

20

20

20

R4HT

Hydraulic Suction/Delivery

21

17

14

10

IROFSD

Oil Fuel Suction

10

10

10

10

IRFWSDH

FRAS Air/Water Suction

MPH

Multipurpose

IRFAW

FRAS Air / Water

LPHT

Low pressure hydraulic

R5HT

High Temp 100R5

20 35

35

35

35

35

20 21

21

21

21

35

35

20

20

20

20

10

20

20

20

21

20

10

°C -40°/+135°

6

-20°/+100°

7

-15°/+70°

8

-40°/+100°

9

-15°/+70°

10

-40°/+149°

11

FAST FIND TABLE

Unique diameters throughout range 3/16” to 1.13/16”

-40°/+135°

12

HTAB/HTFH Engine/Air Brake Hose

Unique diameters throughout range 3/16” to 1.3/8”

-40°/+149°

13

JW210A

Jet Wash 210 bar

210

-40°/+155°

14

JW250 / A

Jet Wash 250 bar

250

250

-40°/+155°

15

JW400 / A

Jet Wash 400 bar

400

-40°/+155°

16

R1AT

1-Wire Hydraulic

-40°/+100°

17

R1ATFS

Fire Suppression

-40°/+100°

18

R2AT/2SC

2-Wire Hydraulic

-40°/+100°

19

R2ATHT

2-Wire High Temp.

-40°/+150°

20

JH70

Jacking Hose

-40°/+100°

21

C21

Isobaric 210 bar

C25, PC25

Isobaric 250 bar

PC28PS

Isobaric 280 bar

C35, PC35

Isobaric 350 bar

C42, PC42

Isobaric 420 bar

C45

Isobaric 450 bar

JBF

Large Bore

LPG

LPG Gas Hose

R12C

4000-2500 psi Spiral

R13C WB1000 WB1100

1100 bar Water Blast

30CT

Cold Temp Isobaric 207

3JET

Water Jetting Hose

30CTX2

Twin Line 30CT

3130

Medium Pressure

3360X2

Twin Line Forklift

37AL

Non-conductive

37ALX2

Twin Line 37AL

3800

High Pressure compact

3E80

HP Non-conductive

3R80

High Pressure

3VEO

High Pressure Jacking

STH

St Steel Teflon Hose

250

225

215

225 415

180

160

140

105

88

63

50

40

180

160

330

275

250

215

165

125

90

80 69/70 70

396

345

293

224

207

172

155

120

103

700

700

400

350

105

210 250 280 380 420

350

350

420

420

350

250

250

22

-40°/+120°

23,27

-40°/+120°

24

250

250

280

280

350

350

350

350

350

-40°/+120°

25,28

420

420

420

420

420

-40°/+120°

25,29

-40°/+100°

30

-40°/+100°

31

-20°/+125°

32

450 140 26

-40°/+120°

26 276

276

207

172

172

-40°/+121°

33

5000 psi Spiral

345

345

345

345

345

-40°/+120°

34

1000 bar Water Blast

1000

-40°/+80°

35

-40°/+80°

36

-54°/+94°

37

-40°/+66°

38

-54°/+94°

39

-40°/+100°

40

-54°/+94°

41

276

276

276

1100 207 331 172

207

207

207

207

207

331 207

207

207

207

207

172

155

138

207 86

69

207 207 345 345 206

207

207

207

207

-54°/+100°

42

207

43

207

207

-54°/+100°

345

276

241

-40°/+100°

44

345

276

241

-40°/+100°

45

345

276

241

-40°/+100°

46

689

551

-40°/+66°

47

-55°/+240°

48

206

172

138

120

155 103

69

138 69

Chemical Compatibility Tables Commence page 50 4

B

Pg.

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.4



HYDRAULIC HOSES

R4HT

HIGH TEMP OIL SUCTION & DELIVERY

Construction

Applications

Reference Specifications

Inner Tube:

Hardwall hose for suction and delivery of oil

Tested in accordance with performance

Black smooth NBR compound, oil resistant

at high temperatures in hydraulic systems.

specifications:

Extremely flexible.

SAE100 R4

Reinforcement:

Temperature Range:

Approvals:

High strength synthetic cord plus embedded

-40°C up to +135°C mineral oil

MSHA

steel helix wire

-40°C up to +70°C water based fluids

Prolonged usage with water based fluids at temperatures above 70°C will allow wire corrosion as a result of diffusion through the inner liner.

RUBBER HOSE

Cover:

Comment:

Hose Tails:

Black, smooth (wrapped finish) Hypalon rubber

Lay line example may not be a true indication

Pirtek ‘J’ Series for some sizes

compound flame retardant, resistant to abrasion,

of current status. Refer Pirtek for current

L Series, Cam & Groove, Combination Steel

oils and weathering

information

(all with clamps)

Lay line example: Embossed text on black background. Note Comment above

PIRTEK R4 HIGH TEMP R4HT-32 50.8mm (2”) 10 BAR (145 PSI) MSHA

Product Code R4HT-12

Nominal ID mm 20

OD ins 3/4

B

working 21

min burst 83

vacuum 0.9

Min bend radius mm 60

Weight Kg/m 0.66

R4HT-16

25

1

37

17

68

0.9

80

0.84

R4HT-20

32

1.1/4

44

14

56

0.9

100

1.02

R4HT-24

40

1.1/2

50

10

40

0.9

125

1.33

R4HT-32

50

2

63

10

40

0.9

150

1.71

R4HT-40†

63

2.1/2

77

10

40

0.9

200

2.71

R4HT-48†

76

3

90

13

52

0.9

240

3.28

R4HT-56†

90

3.1/2

105

13

52

0.9

280

4.29

116

13

52

0.9

320

4.80

R4HT-64† 100 4 † Non-stock product. Available to special order

6

mm 30.5

Pressure bar

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.2


HYDRAULIC HOSES

IROFSD

OIL / FUEL SUCTION & DELIVERY

Construction

Applications

Inner Tube:

Light weight hardwall suction and delivery hose

Black smooth NBR compound

for fuels having an aromatic content up to 30%, and mineral oils. Suitable in hydraulic systems and for loading and unloading of tank trucks, refineries and maintenance shops

Reinforcement:

Temperature Range:

Limitations:

High strength synthetic cord plus embedded

-20째C up to +100째C

Not suitable for ester oils

Cover:

Comment:

Hose Tails:

Black, smooth (wrapped finish) SBR weather

Lay line example may not be a true indication

Pirtek J,T, 932, 934, 954 Series crimp fittings

resistant rubber compound

of current status. Refer Pirtek for current

L Series, Cam & Groove, Combination Steel

information

(all with clamps)

steel helix wire and anti-static copper wire

RUBBER HOSE

Lay line example: Black text on yellow background. Note Comment above

PIRTEK OIL FUEL S/D IROFSD 10 BAR (150psi) WORK.PRESS.

Product Code IROFSD-019

Nominal ID mm 19

OD ins 3/4

mm 30

Pressure bar working 10

min burst 30

vacuum 0.9

Min bend radius mm 80

Weight Kg/m 0.67

IROFSD-025

25

1

35

10

30

0.9

105

0.80

IROFSD-032

32

1.1/4

42

10

30

0.9

135

0.98

IROFSD-038

38

1.1/2

49.5

10

30

0.9

165

1.34

IROFSD-045

45

1.3/4

57

10

30

0.9

180

1.60

IROFSD-051

51

2

63

10

30

0.9

230

1.84

IROFSD-063

63

2.1/2

78

10

30

0.9

300

2.79

IROFSD-076

76

3

89

10

30

0.9

360

2.94

IROFSD-102

102

4

118

10

30

0.9

500

4.94

IROFSD-125

125

5

145

10

30

0.9

620

7.50

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.2

7

B


HYDRAULIC HOSES

IRFWSDH

FRAS AIR / WATER SUCTION & DELIVERY

Construction

Applications

Reference Speifications

Inner Tube:

Hardwall hose designed for arduous air / water

Approvals:

Black, smooth, electrically conductive NBR

applications in underground coal mining, where

Meets or exceeds

rubber compound

fire resistant, anti static properties are required

AS2660, incorporating AS1180.13A and AS1180.10B

Reinforcement: High strength synthetic cord plus helix wire Cover: Black smooth (wrapped finish) electrically

RUBBER HOSE

conductive CR rubber compound, fire, oil weathering and UV resistant

Temperature Range: -15°C up to +70°C Hose Tails:

Comment:

Industrial fittings

Lay line example may not be a true indication

High pressure 2 or 4 bolt clamps

of current status. Refer Pirtek for current

Pirtek “J” series 2

information

Lay line example: White text on orange background. Note Comment above

PIRTEK FRAS WATER SUCTION & DELIVERY IRFWSDH 20BAR (290PSI) W.P MEETS & EXCEEDS AS2660 CLASS B

Product Code

Nominal ID

OD

Pressure bar

Min bend radius

Weight

IRFWSDH-025†

DN 25

mm 25.4

ins 1

mm 42.5

working 20

min burst 80

vacuum 0.9

mm 125

kg/m 1.34

IRFWSDH-051

50

50.8

2

71

20

80

0.9

255

2.58

IRFWSDH-063†

63

63.5

2.1/2

84

20

80

0.9

320

3.27

IRFWSDH-076

75

76

3

97

20

80

0.9

375

3.96

IRFWSDH-102

100

102

4

124

20

80

0.9

610

5.71

IRFWSDH-152†

150

152

6

178

20

80

0.9

1000

11.46

† Subject to availability

8

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

MPH

MULTIPURPOSE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Low pressure hose for fluids such as mineral

Exceeds SAE J 517 (100 R6)

Seamless synthetic rubber, oil resistant

and vegetable oils, aqueous emulsions, water,

Exceeds EN 854 R6

air and inert gases.

JIS B 8360

Temperature Range:

Impulse Testing:

Reinforcement: Two or four spirals of textile fibre

400 000 cycles of JIS waveform @ 133% of

Water 0º C to +50º C (continuous)

working pressure (hose only) all sizes

Water 0º C to +70º C (temporary) Air -40º C to +50º C (in case of air applications, pressure should be less than 15bar) -40°C up to 70°C external ambient Cover: Black synthetic rubber resistant to abrasion, oils, ozone and weathering

Hose Tails:

Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current

Pirtek ‘P’ Series all sizes Pirtek ‘T’ Series option on 3/8, 1/2, 5/8 sizes

information Lay line example: Green text on black background. Note Comment above

RUBBER HOSE

Other fluid -40°C up to +100°C

PIRTEK MULTI MPH-12 (3/4”) 35BAR W.P. (500 PSI)

Product Code

Nominal ID

Reinforcement

OD

Pressure bar

Min bend radius

Weight

MPH-04

mm 6.3

in 1/4

4 fabric spiral

mm 14.0

working 35

min burst 140

mm 55

Kg/m 0.15

MPH-05

8.0

5/16

4 fabric spiral

15.8

35

140

60

0.19

MPH-06

9.5

3/8

4 fabric spiral

17.4

35

140

65

0.21

MPH-08

12.7

1/2

4 fabric spiral

21.3

35

140

90

0.28

MPH-10

15.9

5/8

2 fabric spiral

23.5

35

140

110

0.30

MPH-12

19.0

3/4

4 fabric spiral

31.4

35

140

135

0.59

MPH-16

25.4

1

4 fabric spiral

37.5

35

140

170

0.74

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

9

B


HYDRAULIC HOSES

IRFAW

FRAS AIR / WATER / STONEDUST

Construction

Applications

Inner Tube:

Softwall hose designed for arduous air / water

Black smooth electrically conductive NBR oil

applications in underground coal mining, where

resistant rubber compound

fire resistant anti static properties are required

Reinforcement:

Temperature Range:

Approvals:

-15°C up to +70°C

Meets or exceeds AS2660-91B, incorporating

2 or 4 spiral plies of high strength synthetic cord

AS1180.13A and AS1180.10B Hose Tails:

RUBBER HOSE

Cover:

Comment:

Black smooth (wrapped finish) electrically

Lay line example may not be a true indication

conductive CR rubber compound with orange

of current status. Refer Pirtek for current

spiral stripe. Fire, oil and weather resistant

information

Industrial fittings / FFI Ferrules High pressure 2 or 4 bolt clamps

Lay line example: Black text on orange background. Note Comment above PIRTEK AIR / WATER / STONEDUST FRAS IRFAW 20 BAR (290 psi) WORK. PRESS. MEETS & EXCEEDS AS 2660 “CLASS B”

Product Code

B

Reinforcement

OD

Pressure bar

Weight

mm

in

13

1/2

IRFAW-019

19

3/4

2 spiral plies

29

20

80

0.47

IRFAW-025

25

1

2 spiral plies

37

20

80

0.70

IRFAW-013

10

Nominal ID

2 spiral plies

mm

working

min burst

Kg/m

23

20

80

0.36

IRFAW-032

32

1.1/4

2 spiral plies

46

20

80

1.02

IRFAW-038

38

1.1/2

2 spiral plies

52.5

20

80

1.21

IRFAW-051

51

2

2 spiral plies

66

20

80

1.60

IRFAW-063

63.5

2.1/2

4 spiral plies

81

20

80

2.27

IRFAW-076

76

3

4 spiral plies

93

20

80

2.53

IRFAW-102

102

4

4 spiral plies

120

20

70

3.60

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

LPHT

LOW PRESSURE HIGH TEMP. HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless CPE based rubber, oil

Low pressure textile braid hose for petroleum

resistant

based hydraulic oil, lubricating fluids, diesel, aqueous emulsions, water and air. Not recommended for impulse applications.

Reinforcement:

Approvals

Temperature Range:

One braid of polyester

-40°C up to +149°C hydraulic & transmission oils (petroleum based)

MSHA 2G

-40°C up to +100°C Diesel & B20 (biodiesel) 0°C up to +82°C water, water based fluid &

RUBBER HOSE

glycol (anti-freeze) 0°C up to +121°C air -40°C up to +121°C ambient Cover: Blue CPE rubber, resistant to oils, ozone, flame and weathering

Hose Tails:

Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current

Pirtek ‘P’ Series Pirtek ‘T’ Series

information

Lay line example: Black text on blue background. Note Comment above PIRTEK LOW PRESSURE HIGH TEMP LPHT-04 6.4mm (1/4”) 21 bar (304 PSI) W.P MSHA

Product Code

Nominal ID

Pressure bar

OD

Min bend radius

Weight

LPHT-04 LPHT-06

mm 6.4 9.5

in 1/4 3/8

mm 12.4 16.0

working 21 21

min burst 84 84

Vacuum 0.9 0.9

mm 76.2 76.2

Kg/m 0.12 0.18

LPHT-08

12.7

1/2

19.0

21

84

0.9

127.0

0.22

LPHT-10 LPHT-12

15.9 19.1

5/8 3/4

23.1 26.4

21 21

84 84

0.6 0.6

152.4 177.8

0.31 0.37

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

11

B


HYDRAULIC HOSES

R5HT

LOW PRESSURE HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, oil

Low to medium pressures hose that will handle

Exceeds SAE J 517 (100 R5)

resistant

high temperature hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water, air and inert gases

Reinforcement: One textile braid and one braid of high tensile steel wire

Impulse Testing: See Table below for Impulse Test criteria (hose only)

Temperature Range: -49°C up to +150°C, except air (not to exceed 121°C) and water (not to exceed 82°C)

RUBBER HOSE

Cover: Black synthetic rubber with blue polyester textile outer braid resistant to abrasion, oils, ozone and

Hose Tails:

Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current

Pirtek ‘A’ Series (field attachable) Pirtek ‘R’ Series (crimp)

weathering. Permeable cover allows safe escape information of entrapped air when used to conduct high pressure air

Lay line example: White ink-jet text on blue background. Note Comment above PIRTEK HI-TEMP 8.3MM (5/16”) R5HT-06 155 BAR (2,250PSI) WORK. PRESS: 150°C./SAE J1402 TYPE AII 2Q04 BATCH 0037

Product Code

Nominal ID

OD

Pressure bar

B

Weight

Test Impulses

R5HT-04

mm 5.1

in 3/16

mm 13.2

working 207

min burst 827

mm 76

Kg/m 0.19

150 000

R5HT-05

6.8

1/4

14.8

207

827

86

0.24

150 000

R5HT-06

8.3

5/16

17.1

155

620

102

0.34

150 000

R5HT-08

10.7

13/32

19.5

138

552

117

0.39

150 000

R5HT-10

13.2

1/2

23.4

121

483

140

0.55

150 000

R5HT-12

16.4

5/8

27.4

103

414

165

0.69

150 000

R5HT-16

22.8

7/8

31.4

55

221

187

0.66

150 000

R5HT-20

29.2

1.1/8

38.1

43

172

229

0.78

100 000

R5HT-24

35.5

1.3/8

44.4

34

138

267

1.00

100 000

337

1.40

100 000

46.6 1.13/16 56.2 20.7 83 R5HT-32 † † Does not comply with SAE 100R5 operating pressure of 24 bar or minimum burst pressure of 96 bar

12

Min bend radius

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


ENGINE & AIR BRAKE* HOSE EXTRA FLEXIBLE LOW PRESSURE HOSE Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, oil

Low to medium pressures hose that will handle

* SAE J1402 Type AII in sizes -04 through -12

resistant

high temperature hydraulic fluids such as mineral FMVSS106 and vegetable oils, aqueous emulsions, gasoline, Consult Pirtek for specific Industry Approvals fuel, lubricating oils, coolants, water, air and inert gases

Reinforcement: One polyester braid and one braid of high tensile steel wire

HYDRAULIC HOSES

HTAB / HTFH

Temperature Range: -49°C up to +149°C, except air (not to exceed 121°C) and water (not to exceed 82°C)

RUBBER HOSE

Cover:

Hose Tails:

Comment: Black synthetic rubber with black polyester textile Lay line example may not be a true indication outer braid resistant to abrasion, oils, ozone and of current status. Refer Pirtek for current

Pirtek ‘A’ Series (Field Attachable) Pirtek ‘R’ Series (Crimp)

weathering. Permeable cover allows safe escape information of entrapped air when used to conduct high pressure air

Lay line example: White Ink-Jet on black background. Note Comment above PIRTEK HI-TEMP AIR BRAKE 7.9MM (5/16”) HTAB-06 103 BAR (1500PSI) WORK. PRESS: 149°C. SAE J1402 TYPE AII 2Q07 PIRTEK HI-TEMP FLEX HOSE 22.4MM (7/8”) HTFH-16 28 BAR (400PSI) WORK. PRESS: 149°C. 2Q07

Product Code

Nominal ID

OD

Pressure bar

Min bend radius

Weight

HTAB-04

mm 4.8

in 3/16

mm 13.7

working 138

min burst 552

mm 19.1

Kg/m 0.19

HTAB-05

6.4

1/4

15.7

103

412

25.4

0.24

HTAB-06

7.9

5/16

17.7

103

412

31.8

0.28

HTAB-08

10.4

13/32

20.1

86

345

44.5

0.33

HTAB-10

12.7

1/2

24.0

86

345

57.2

0.50

HTAB-12

15.9

5/8

27.9

52

207

69.9

0.58

HTFH-16

22.4

7/8

32.3

28

110

88.9

0.55

HTFH-20

28.7

1.1/8

38.9

21

83

114.3

0.68

HTFH-24

35.1

1.3/8

46.0

17

69

139.7

0.85

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

11 B


HYDRAULIC HOSES

JW210A

JET WASH HOSE

Construction

Applications

Inner Tube: Synthetic rubber, resistant to water

Extremely flexible, high pressure compact hose

and detergents in aqueous solution

for pressure cleaners. Suitable for conducting water and detergents in aqueous solution

Reinforcement:

Limitations:

Temperature Range:

One braid of high tensile steel wire

Not suitable for steam and hydraulic applications

-40°C up to +155°C Not suitable for steam and hydraulic applications

Cover: Pin pricked black synthetic rubber resistant to oils, ozone and weathering. Cover features a

RUBBER HOSE

high level of abrasion resistance

Hose Tails:

Comment: Lay line example may not be a true indication

Pirtek ‘K’ Series

of current status. Refer Pirtek for current information

Lay line example: Embossed text on a black abrasion resistant cover. Note Comment above PIRTEK JETWASH 6.5 mm (1/4”) JW210A-04 210 BAR (3045 PSI) WORK PRESS MAX 155°C ABRASION RESISTANT COVER

Product Code JW210A-04 †

Nominal ID mm 6.4

OD mm in 1/4

Wire 11.1

Pressure bar Cover 13.4

working 210

min burst 840

Min bend radius

Weight

mm 45

Kg/m 0.20

Test Impulses 150 000

† See Comment above

14

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

JW250 / JW250A JET WASH HOSE

Construction

Applications

Inner Tube: Synthetic rubber, resistant to water

Extremely flexible, high pressure compact hose

and detergents in aqueous solution

for pressure cleaners. Suitable for conducting water and detergents in aqueous solution

Reinforcement:

Temperature Range:

One braid of high tensile steel wire

-40°C up to +155°C Not suitable for steam and hydraulic applications

Cover: Pin pricked blue synthetic rubber resistant to abrasion, oils, ozone and weathering. Specify resistance with black cover

Pirtek ‘K’ Series all sizes

Lay line examples may not be a true indication of current status. Refer Pirtek for current information

Lay line example: White text on blue background (standard cover). Embossed text on black cover (abrasion resistant cover). Note Comment above PIRTEK JETWASH 9.5 mm (3/8”) JW250-06 250 BAR (3625 PSI) WORK PRESS MAX 155°C

RUBBER HOSE

JW250A for an even higher level of abrasion

Hose Tails:

Comment:

PIRTEK JETWASH 6.5 mm (1/4”) JW250A-04 250 BAR (3625 PSI) WORK PRESS MAX 155°C ABRASION RESISTANT COVER

Product Code

Nominal ID

OD mm

JW250-04 †

mm 6.4

in 1/4

Wire 9.9

JW250A-04 †

6.4

1/4

9.9

JW250A-06 †

9.6

3/8

13.2

Pressure bar Cover 11.8

Min bend radius

Weight Kg/m

Test Impulses

working 250

min burst 1000

mm 35

11.8

250

1000

35

150 000

13.4

250

1000

75

150 000

150 000

† See Comment above

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

15

B


HYDRAULIC HOSES

JW400 / JW400A

2-WIRE JET WASH HOSE

Construction

Applications

Inner Tube: Synthetic rubber, resistant to water

Extremely flexible, high pressure compact hose

and detergents in aqueous solution

for pressure cleaners. Suitable for conducting water and detergents in aqueous solution

Reinforcement:

Temperature Range:

Two braid of high tensile steel wire

-40°C up to +155°C Not suitable for steam and hydraulic applications

Cover: Pin pricked blue synthetic rubber resistant to abrasion, oils, ozone and weathering. Specify

RUBBER HOSE

JW250A for an even higher level of abrasion resistance with black cover

Hose Tails:

Comment:

Pirtek ‘K’ Series all sizes

Lay line examples may not be a true indication of current status. Refer Pirtek for current information

Lay line example: White text on blue background (standard cover). Embossed text on black cover (abrasion resistant cover). Note Comment above PIRTEK JETWASH 9.5 mm (3/8”) JW400-06 400 BAR (5800 PSI) WORK PRESS MAX 155°C PIRTEK JETWASH 69.5 mm (3/8”) JW400A-06 400 BAR (5800 PSI) WORK PRESS MAX 155°C ABRASION RESISTANT COVER

Product Code

Nominal ID

OD mm

Pressure bar

Min bend radius

Weight

JW400-06 †

mm 9.5

in 3/8

Wire 14.8

Cover 16.8

working 400

min burst 1520

mm 90

Kg/m 0.44

JW400A-06 †

9.5

3/8

13.2

13.4

400

1520

90

0.44

Test Impulses 150 000 150 000

† See Comment above

16

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

R1AT

SINGLE WIRE BRAID

Construction

Applications

Reference Specifications

Inner Tube:

Medium pressure hose for hydraulic fluids such

Tested in accordance with performance

Seamless synthetic rubber, oil resistant

as mineral oils, aqueous emulsions, water, air

specifications:

and inert gases

SAE100 R1AT S EN853 1SN

Temperature Range:

Approvals:

One braid of high tensile steel wire

-40°C up to +100°C mineral oil

AS2660 test requirements-

-40°C up to +60°C water based fluids

AS1180 10B and AS1180.13A (FRAS)

0°C up to +60°C water

MSHA approved

Cover:

0°C up to +50°C air

Prolonged usage with water or water based

Black synthetic rubber resistant to abrasion, oils,

-40°C up to +70°C ambient

fluids at temperatures above 70°C will allow

ozone and weathering

Cover must be pin pricked if hose is to be used

wire corrosion as a result of diffusion through the

to convey air above 17 bar

inner liner

Comment: Hose Tails:

Lay line example may not be a true indication of current status. Refer Pirtek for current

Pirtek ‘K’ Series to 5/8”

information.

Pirtek ‘J’ Series 3/4” to 2”

Lay line example: White text on black background. Note Comment above PIRTEK SAE 100R1 AT TYPE S R1AT-04 6.4 mm (1/4”) 225 BAR (3263 PSI) FRAS

Product Code R1AT-03 †

Nominal Diameter DN 5

ins 3/16

mm 4.9

Reinforcement 1 braid

OD mm Cover 11.8

Min. bend radius

Weight

burst 1000

mm 90

kg/m 0.18

Pressure bar working 250

R1AT-04

6

1/4

6.4

1 braid

13.7

225

900

100

0.23

R1AT-05 †

8

5/16

7.9

1 braid

15.0

215

850

115

0.27

R1AT-06

10

3/8

9.5

1 braid

17.7

180

720

125

0.37

R1AT-08

13

1/2

12.7

1 braid

20.8

160

640

180

0.45

R1AT-10 †

16

5/8

15.9

1 braid

23.6

140

560

201

0.50

R1AT-12

20

3/4

19.1

1 braid

28.0

105

420

240

0.62

R1AT-16

25

1

25.4

1 braid

36.2

88

352

300

0.93

R1AT-20

32

1 1/4

31.8

1 braid

47.6

63

252

420

1.36

R1AT-24

40

1 1/2

38.1

1 braid

54.0

50

200

500

1.70

R1AT-32

50

2

50.8

1 braid

68.3

40

160

630

2.43

RUBBER HOSE

Reinforcement:

† Non-standard product. Available to special order

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

17

B


HYDRAULIC HOSES

R1ATFS

SINGLE WIRE BRAID FIRE SUPPRESSION APPROVAL Construction

Applications

Reference Specifications

Inner Tube:

Medium pressure hose for hydraulic fluids

SAE J 517 (SAE 100R1AT)

Seamless synthetic rubber, resistant. to oil.

such as mineral and vegetable oils, aqueous

EN 853 1SN

emulsions and water.

Former DIN 20022 1SN (part 3) Meets hose requirements outlined in AS5062

Reinforcement:

Temperature Range:

One braid of high tensile steel wire.

-40°C up to +100°C (125°C intermittent)

Approvals: MSHA 2G in all sizes

RUBBER HOSE

Comment:

Approved within Australia for use on fire

Cover:

Lay line example may not be a true indication

suppression systems

Red synthetic rubber resistant to abrasion, oils,

of current status. Refer Pirtek for current

ozone and weathering

information.

Impulse Testing: All sizes tested to 150 000 cycles (hose only) Hose Tails: Pirtek ‘K’ Series to 5/8” Pirtek ‘J’ Series 3/4”

Lay line example: White text on red background. Note Comment above PIRTEK R1ATFS — DIN EN 853 1SN 25mm (1”) R1AT-16 88 BAR (1,200 PSI) WORK. PRESS. MSHA

Nominal Diameter

Product Code

18

B

OD mm

Pressure bar

Min. bend radius

Weight

R1ATFS-04

DN 6

ins 1/4

mm 6.4

Wire 11.1

Cover 13.4

working 225

burst 900

mm 100

kg/m 0.23

R1ATFS-06

10

3/8

9.5

15.1

17.4

180

720

130

0.33

R1ATFS-08

12

1/2

12.7

18.3

20.6

160

640

180

0.41

R1ATFS-12

19

3/4

19.0

25.4

27.7

105

420

240

0.61

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

R2AT/2SC

TWO WIRE BRAID

Construction

Applications

Reference Specifications

Inner Tube:

Medium to high pressure hose for hydraulic fluids Tested in accordance with performance

Seamless synthetic rubber, oil resistant

such as mineral oils, aqueous emulsions, water,

specifications:

air and inert gases

SAE100 R2AT

Reinforcement:

EN853 2SN

Two braids of high tensile steel wire

Temperature Range:

Approvals:

-40°C up to +100°C mineral oil

AS2660 test requirementsAS1180.10B and AS1180.13A (FRAS)

0°C up to +60°C water

MSHA approved

Black synthetic rubber resistant to abrasion, oils,

0°C up to +50°C air

Prolonged usage with water or water based

ozone and weathering

-40°C up to +70°C ambient

fluids at temperatures above 70°C will allow

Cover must be pin pricked if hose is to be used

wire corrosion as a result of diffusion through the

to convey air above 17 bar

inner liner

Comment:

Hose Tails:

Lay line example may not be a true indication

Pirtek ‘K’ Series to 5/8”

of current status. Refer Pirtek for current

Pirtek ‘J’ Series 3/4” to 3”

information.

954, 934 Series 2.1/2” to 3”

Lay line example: White text on black background. Note Comment above

RUBBER HOSE

-40°C up to +60°C water based fluids Cover:

PIRTEK SAE 100R2AT R2AT-12 19.1 mm (3/4”) 215 BAR (3118 PSI) FRAS

Product Code

Nominal Diameter

Reinforcement mm

OD mm Cover

Pressure bar working

burst

Min. bend radius

Weight

mm

kg/m

DN

ins

R2AT-03 †

5

3/16

4.9

2 braids

13.4

415

1650

90

0.30

R2AT-04

6

1/4

6.4

2 braids

15.3

400

1600

100

0.37

R2AT-05 †

8

5/16

7.9

2 braids

16.6

350

1400

115

0.45

R2AT-06

10

3/8

9.5

2 braids

19.3

330

1320

125

0.50

R2AT-08

13

1/2

12.7

2 braids

22.4

275

1100

180

0.62

R2AT-10

16

5/8

15.9

2 braids

25.8

250

1000

205

0.68

R2AT-12

20

3/4

19.1

2 braids

29.8

215

860

240

0.89

R2AT-16

25

1

25.4

2 braids

38.5

165

660

300

1.45

R2AT-20

32

1 1/4

31.8

2 braids

49.6

125

500

420

2.25

R2AT-24

40

1 1/2

38.1

2 braids

56.0

90

360

500

2.61

R2AT-32

50

2

50.8

2 braids

68.6

80

320

630

3.31

R2AT-40

63

2 1/2

63.5

2 braids

80.9

69

276

762

3.80

2SC-40 2SC-48 §

63 76

2 1/2 3

63.5 76.2

2 braids 2 braids

76.5 90.5

70 70 §

280 280

762 900

2.90 3.98

† Non standard product. Available to special order § Safety factor only 3.4:1 when used in conjunction with 934 Series hose tails Note: 2SC-40 and 2SC-48 hoses are not included in Standard EN857-2SC

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

19

B


HYDRAULIC HOSES

R2ATHT

TWO WIRE BRAID HIGH TEMP.

Construction

Applications

Reference Specifications

Inner Tube:

Hydraulic system service with petroleum,

Exceeds SAE J 517 (SAE 100R2AT)

High temp. elastomer rubber, resistant to oil

fire resistant and water base fluids, fuel and

EN 853 2SN

lubricating systems

Former DIN 20022 2SN (part 4)

Temperature Range:

Approvals:

Reinforcement:

-40°C up to +150°C

MSHA

Two braids of high tensile steel wire

except: air not to exceed 121°C

FRAS AS1180.10B &13A

: water not to exceed 70°C

RUBBER HOSE

Comment:

Limitations:

Cover:

Lay line example may not be a true indication

Cover must be pin pricked if hose is to be used

Blue elastomer rubber resistant to abrasion, oils,

of current status. Refer Pirtek for current

to conduct air above 17 bar pressure

ozone and weathering

information.

Impulse Testing: All sizes tested to 200 000 cycles (hose only) Hose Tails: Pirtek ‘K’ Series to 5/8” Pirtek ‘J’ Series 3/4” to 2”

Lay line example: White text on a dark blue layline. Note Comment above PIRTEK SAE 100 R2 AT — DIN EN 853 2SN “HIGH TEMP” 25mm (1”) R2ATHT-16 172 BAR (2494 PSI) WORK.PRESS: 150`C MAX MSHA-25 FRAS AS1180.10B & 13A

Product Code

Nominal Diameter

OD mm

Pressure bar

Min. bend radius

Weight

R2ATHT-04

DN 6

ins 1/4

mm 6.4

Wire 12.7

Cover 15.2

working 396

burst 1584

mm 102

kg/m 0.40

R2ATHT-06

10

3/8

9.5

16.7

19.2

345

1380

127

0.58

R2ATHT-08

12

1/2

12.7

19.8

22.1

293

1172

178

0.69

R2ATHT-10

16

5/8

15.9

23.0

25.1

224

896

203

0.81

R2ATHT-12

19

3/4

19.0

27.0

29.5

207

828

241

1.00

R2ATHT-16

25

1

25.4

34.9

37.8

172

688

305

1.45

R2ATHT-20

31

1 1/4

31.8

44.5

48.8

155

620

419

2.39

R2ATHT-24

38

1 1/2

38.1

50.8

54.6

120

480

508

2.59

R2ATHT-32

51

2

50.8

63.5

67.8

103

412

635

3.38

R2ATHT-32P *

51

2

50.8

63.5

68.6

103

412

635

3.40

* Perforated cover for pneumatic applications

20

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


HYDRAULIC HOSES

JH70

JACKING HOSE

Construction

Applications

Reference Specifications

Inner Tube:

High pressure hose for hydraulic fluids including

ISO 1307)

Seamless synthetic rubber, oil resistant

mineral and vegetable oil in hydraulic systems

Approvals:

for jacking applications

MSHA Approval No. IC-215/0

Temperature Range: Reinforcement:

-40°C up to +100°C mineral oil

Limitations:

Two braids of high tensile steel wire

+125°C intermittent

Only for use as jacking hose. Note reduced Safety Factor

Comment: Lay line example may not be a true indication

Black synthetic rubber resistant to abrasion, oils,

of current status. Refer Pirtek for current

ozone and weathering

information.

Hose Tails: Pirtek ‘K’ Series Use in conjunction with SRP Strain Relievers REFER M.A.P.S. WORK INSTRUCTION

RUBBER HOSE

Cover:

Lay line example: Red text on black background. Note Comment above PIRTEK JACKING HOSE JH70-04 6.4mm (1/4”) 700 BAR (10152 PSI) MSHA IC-215/0 ABRASION RESISTANT

Product Code

Reinforcement

Nominal Diameter

JH70-04

DN 6

ins 1/4

mm 6.4

JH70-06

10

3/8

9.5

OD mm

Pressure bar

Min. bend radius

Weight

2 braid

Cover 14.8

working 700

burst 1400

mm 80

kg/m 0.372

2 braid

19.0

700

1400

95

0.569

JH70-06 assembly with Strain Reliever attached to resist kinking of the hose at the end of the Ferrule

SRP-04 Strain Reliever

SRP-06 Strain Reliever

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

21

B


HYDRAULIC HOSES

C21

ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 210 bar working pressure to oil

JIS K6349-3

across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions,

Approvals:

Reinforcement: 4 spirals of high tensile steel

water and inert gases

MSHA Approval No. IC-104/1 PAR No. 84844

wire

Prolonged usage with water or water based

FRAS AS1180.10B & 13A

fluids at temperatures above 70°C will allow Cover: Abrasion resistant black synthetic rubber

wire corrosion as a result of diffusion through the

Impulse Testing:

resistant to oils, ozone and weathering.

inner liner

Tested to 500 000 cycles @133% of

Cover loss by abrasion when tested in

Temperature Range:

accordance with ISO 6945 is less than 1.0 gram

-40°C up to +120°C mineral oil

after 2000 cycles.

-40°C up to +70°C water based fluids

working pressure in accordance with SAE 100

RUBBER HOSE

R12 requirements (hose only) Hose Tails: Pirtek ‘J’ or ‘X’ Series

0°C up to +70°C water -40°C up to +70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information. Lay line example: White text on black hose. Note Comment above. PIRTEK C21 50 mm (2”) C21-32 210 BAR (3,000 PSI) MSHA IC-104/1 ABRASION RESISTANT

Product Code C21-32

22

B

Nominal Diameter DN 51

ins 2”

OD mm mm 50.8

Wire 63.6

Cover 66.7

Pressure bar working 210

burst 840

Min. bend radius

Weight

Performance Standard

mm 500

kg/m 4.20

SAE R12

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 250 bar working pressure

Meets or exceeds SAE J 517 (100 R16)

to oil

across all sizes) hose for hydraulic fluids such as

Meets or exceeds EN 857 2SC

mineral and vegetable oils, aqueous emulsions,

Tested in accordance with SAE J517, EN856,

Reinforcement: Two braids of high tensile steel

water and inert gases

AS3791

wire, or 4 spirals of high tensile steel wire

Prolonged usage with water or water based

Approvals:

fluids at temperatures above 70°C will allow

MSHA Approval No. IC-104/1 PAR No. 84844

Cover: Abrasion resistant black synthetic

wire corrosion as a result of diffusion through the

applies to all sizes

PVC nitrile rubber resistant to oils, ozone and

inner liner

Impulse Testing:

weathering

HYDRAULIC HOSES

C25

Refer to the Table for Impulse Test criteria Braided hoses as per SAE 100 R2

Cover loss by abrasion when tested in

Spiral hoses:

Spiral hoses as per SAE 100 R12

accordance with ISO 6945 is less than 1.0 gram

-40°C up to +120°C mineral oil

after 2000 cycles

-40°C up to +70°C water based fluids

Hose Tails:

0°C up to +70°C water

Pirtek ‘K’ Series to 5/8”

-40°C up to 70°C air

Pirtek ‘J’ Series 3/4”, 1”

Braided Hoses:

Pirtek ‘J’ or ‘X’ Series 1 1/4”, 1 1/2”

RUBBER HOSE

Temperature Range:

-40°C up to +100°C mineral oil -40°C up to +60°C water based fluids 0°C up to +60°C water -40°C up to 70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information. Lay line example: White text on black hose. Note Comment above PIRTEK C25 SERIES III 25mm (1”) C25-16 250 BAR (3,500 PSI) W.P. MSHA IC-104/1 ABRASION RESISTANT

Product Code

Nominal Diameter

OD mm Cover 25.2

working 280

burst 1120

Min. bend radius

Weight

Test Perform. Impulses Standard

mm 170

kg/m 0.80

EN/SAE No. 200 000 2SC

ins 5/8

C25-12

19

3/4

19.0

2 braid

26.2

29.1

250

1000

200

1.00

200 000

R16

C25-16

25

1

25.4

2 braid

32.9

35.6

250

1000

250

1.30

200 000

2SC

C25-20

31

1 1/4

32.2

4 spiral

43.9

47.0

250

1000

350

2.70

500 000

2SC

C25-24

38

1/2

38.5

4 spiral

48.8

53.5

250

1000

450

3.20

500 000

2SC

2 braid

Wire 23.0

Pressure bar

DN 16

C25-10

mm 15.9

Type

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

23

B


HYDRAULIC HOSES

PC28PS

ISOBARIC CLASS HOSE ULTRA HIGH ABRASION RESISTANCE Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 275 bar working pressure

Meets or exceeds SAE J 517 (100 R12) for

to oil

across all sizes) hose for hydraulic fluids such as

impulse requirements

mineral and vegetable oils, aqueous emulsions,

Meets or exceeds JIS K6349

Reinforcement: 4 spirals of high tensile steel

water and inert gases

Tested in accordance with SAE J517, EN856,

wire

Prolonged usage with water or water based

AS3791

fluids at temperatures above 70°C will allow

Approvals:

Cover: Utmost abrasion resistant UHWMPE over wire corrosion as a result of diffusion through the

MSHA Approval No. IC104/1

black synthetic rubber, resistant to oils, ozone

AS2660 test requirements AS1180 10B and 13A

and weathering

RUBBER HOSE

Cover loss by abrasion when tested in accordance with ISO 6945 is 0.0 gram after 500,000 cycles

inner liner Improved bending radius for underground drilling machines

(FRAS) Impulse Testing: Refer to the Table for Impulse Test criteria

Temperature Range:

Spiral hoses as per SAE 100 R12

-40°C up to +100°C mineral oil

Meets or exceeds JIS B8360 for heavy duty

-40°C up to +70°C water based fluids

applications

0°C up to +70°C water -40°C up to 70°C air

Hose Tails: Pirtek ‘J’ Series 1/2”, 3/4”, 1”

Comment: Lay line example may not be a true indication

(Refer Pirtek for current Fitting Series)

of current status. Refer Pirtek for current information.

Lay line example: White text on black hose. Note Comment above PIRTEK PC28PS 25mm (1”) 280 BAR (4,000 PSI) W.P. FRAS MSHA IC104/1 ULTRA HIGH ABRASION RESISTANT

Product Code

PC28PS-08 PC28PS-12 PC28PS-16

24

B

Nominal Diameter DN 13

ins 1/2

mm 12.7

19

3/4

19.0

25

1

25.4

Type

OD mm

Pressure bar

Min. bend radius

Weight

Test Impulses

4 spiral

Wire 20.0

Cover 23.0

working 280

burst 1120

mm 110

kg/m 0.78

No. 500 000

4 spiral

27.0

29.9

280

1120

170

1.13

500 000

4 spiral

33.9

36.8

280

1120

220

1.86

500 000

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 350 bar working pressure

Meets or exceeds SAE J 517 (100 R12, R13 or

to oil

across all sizes) hose for hydraulic fluids such as

R16) Meets or exceeds EN 857 2SC

water and inert gases

Tested in accordance with SAE J 517, EN856,

wire, or 4-6 spirals of high tensile steel wire

Prolonged usage with water or water based

AS3791

fluids at temperatures above 70°C will allow

Approvals:

Cover: Abrasion resistant black synthetic

wire corrosion as a result of diffusion through the

MSHA Approval No. IC-104/1 PAR No. 84844 on

PVC nitrile rubber resistant to oils, ozone and

inner liner

all sizes

weathering

Temperature Range:

Impulse Testing:

Spiral hoses:

Refer to the Table for Impulse Test criteria

Cover loss by abrasion when tested in

-40°C up to +120°C mineral oil

Braided hoses as per SAE 100 R2

accordance with ISO 6945 is less than 1.0 gram

-40°C up to +70°C water based fluids

Spiral hoses as per SAE 100 R13

after 2000 cycles

0°C up to +70°C water -40°C up to 70°C air

Hose Tails:

Braided hoses:

Pirtek ‘K’ Series to 5/8”

-40°C up to +100°C mineral oil

Pirtek ‘J’ Series 3/4”, 1”

-40°C up to +60°C water based fluids

Pirtek ‘X’ Series 1”, 1 1/4”, 1 1/2”,2”

0°C up to +60°C water

Interlock option 3/4” and above

RUBBER HOSE

mineral and vegetable oils, aqueous emulsions, Reinforcement: Two braids of high tensile steel

HYDRAULIC HOSES

C35

-40°C up to 70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.

Lay line example: White text on braided hoses. Red text on spiral hoses. Note Comment above PIRTEK CLASS 35 9.5mm (3/8”) C35-06 350 BAR (5000 PSI) MSHA IC-104/1 ABRASION RESISTANT

Nominal Diameter

Product Code C35-05

DN

ins

mm

8

5/16

7.9

Type

2 braid

OD mm

Pressure bar

Wire

Cover

working

13.0

14.7

380

Min. bend Weight Test Perform. radius Impulses Standard burst mm kg/m No. SAE 1520

85

0.34

200 000

R16

C35-06

10

3/8

9.5

2 braid

15.3

17.2

350

1400

90

0.42

200 000

R16

C35-08

12

1/2

12.7

2 braid

20.1

22.2

350

1400

130

0.62

200 000

R16

C35-10 †

16

5/8

16.1

4 spiral

23.7

27.4

350

1400

200

1.00

500 000

R12

C35-12

19

3/4

19.2

4 spiral

28.1

30.7

350

1400

220

1.50

500 000

R13

C35-16

25

1

25.6

4 spiral

35.6

38.7

350

1400

280

2.20

500 000

R13

C35-20

31

1 1/4

32.2

6 spiral

45.6

48.7

350

1400

380

3.70

500 000

R13

C35-24

38

1 1/2

38.5

6 spiral

52.5

55.6

350

1400

480

4.40

500 000

R13

71.1

350

1400

600

6.90

500 000

R13

51 2 51.2 6 spiral 68.1 C35-32 † Meets or exceeds SAE100 R12 except for reinforcement OD

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

25

B


HYDRAULIC HOSES

C42

ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic rubber, resistant Isobaric (constant 420 bar working pressure

Tested in accordance with SAE J517, EN856,

to oil

across all sizes) hose for hydraulic fluids such as

AS3791

mineral and vegetable oils, aqueous emulsions,

Approvals:

Reinforcement: Two braids of high tensile steel

water and inert gases

MSHA Approval No. IC-104/1 PAR No. 84844

wire (C42-04), or 4-6 spirals of high tensile steel

Prolonged usage with water or water based

(C42EH-32 has MSHA Approval IC-8/13)

wire

fluids at temperatures above 70°C will allow

FRAS AS1180.10B & 13A

wire corrosion as a result of diffusion through the Cover: Abrasion resistant black synthetic rubber

Impulse Testing:

inner liner

resistant to oils, ozone and weathering (PVC

RUBBER HOSE

nitrile rubber on braided hoses)

Refer to the Table for Impulse Test criteria Temperature Range:

Braided hoses as per SAE 100 R2

Spiral hoses:

Spiral hoses as per SAE 100 R12, R15

Cover loss by abrasion when tested in

-40°C up to +120°C mineral oil

C42EH data applicable only in conjunction with

accordance with ISO 6945 is less than 1.0 gram

-40°C up to +70°C water based fluids

EH Series interlock tails

after 2000 cycles

0°C up to +70°C water -40°C up to 70°C air

Hose Tails:

Braided hoses:

Pirtek ‘K’ Series to 1/2”

-40°C up to +100°C mineral oil

Pirtek ‘J’ Series 3/8” and 1/2”

-40°C up to +60°C water based fluids

Pirtek ‘H’ Series 3/4”

0°C up to +60°C water

Pirtek ‘X’ Series 3/4”, 1”

-40°C up to 70°C ambient

Interlock 1” to 1.1/2”

Comment:

Special Interlock for C42EH

Lay line example may not be a true indication of current status. Refer Pirtek for current information. Lay line example: White text on braided hoses. Yellow text on spiral hoses. Note Comment above

† MSHA Approval pending PIRTEK CLASS 42 19 mm (3/4”) C42-12 420 BAR (6,000 PSI) WORK.PRESS. MSHA IC-104/1 ABRASION RESISTANT PIRTEK CLASS 42 SERIES EH 50MM (2”) C42EH-32 420 BAR (6,000 PSI) EN856 MSHA IC-8/13 1Q09

Product Code

26

B

Nominal Diameter

C42-04

DN 6

ins 1/4

mm 6.4

C42-06

10

3/8

9.7

Type

OD mm

Pressure bar

Perform. Min. bend Test Weight radius Impulses Standard

2 braid

Wire 12.7

Cover 14.9

working 420

burst 1680

mm 75

kg/m 0.40

EN/SAE No. 200 000 2SC

4 spiral

17.2

20.2

420

1680

125

0.70

500 000

R12

C42-08

12

1/2

12.9

4 spiral

20.7

23.8

420

1680

180

0.90

500 000

R12

C42-12

19

3/4

19.2

4 spiral

28.1

32.0

420

1680

280

1.50

500 000

R15

C42-16

25

1

25.7

4 spiral

35.1

38.2

420

1680

300

2.20

500 000

R15

C42-20

31

1 1/4

32.2

6 spiral

46.8

49.8

420

1680

400

3.90

500 000

R15

C42EH-20

31

1 1/4

32.2

6 spiral

46.8

49.4

420

1680

420

3.48

2000000

R15

C42-24

38

1 1/2

38.5

6 spiral

54.0

57.2

420

1680

500

4.70

500 000

R15

C42EH-24

38

1 1/2

38.5

6 spiral

53.4

57.3

420

1680

500

4.63

2000000

R15

C42-32

51

2

51.2

6 spiral

70.6

75.0

420

1680

600

7.90

500 000

R15

C42EH-32

51

2

51.2

6 spiral

67.3

71.6

420

1680

630

6.70

2 000 000

R15

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.2


HYDRAULIC HOSES

PC25

PIRTEK CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Isobaric (constant 250 bar working pressure

Tested in accordance with performance

Seamless synthetic rubber, oil resistant

across all sizes) hose for hydraulic fluids such as

specifications:

mineral oils, aqueous emulsions, water, air and

SAE 100R16 (braided hose)

Reinforcement:

inert gases

SAE 100R12 (spiral hose)

Two braids, or 4 spirals of high tensile steel wire

Excellent compact bend radius

Approvals:

Temperature Range:

AS2660 test requirements-

Cover:

Spiral hoses:

AS1180.10B and AS1180.13A (FRAS)

High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering

-40°C up to +120°C mineral oil Prolonged usage with water or water based

0°C up to +70°C water

fluids at temperatures above 70°C will allow

-40°C up to 70°C air

wire corrosion as a result of diffusion through the

Braided Hoses:

inner liner

-40°C up to +100°C mineral oil

Hose Tails:

-40°C up to +60°C water based fluids

Pirtek ‘K’ Series to 5/8”

0°C up to +60°C water

Pirtek ‘J’ Series 3/4”, 1”

-40°C up to 70°C ambient

Pirtek ‘J’ or ‘X’ Series 1 1/4”, 1 1/2”

Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current

RUBBER HOSE

-40°C up to +70°C water based fluids

information. Lay line example: White text on black background. Note Comment above PIRTEK PC25-12 19.1MM (3/4”) 250 BAR (3625 PSI) W.P. FRAS ABRASION RESISTANT

Product Code

Nominal Diameter

Reinforcement

OD (mm)

Pressure bar

Min. bend radius

Weight

PC25-10

DN 16

ins 5/8

mm 15.9

2 braid

26.0

W.P. 250

Min. Burst 1000

mm 140

Kg/m 0.84

PC25-12

20

3/4

19.1

2 braid

29.1

250

1000

170

0.96

PC25-20

32

1 1/4

31.8

4 spiral

44.9

250

1000

280

2.36

PC25-24

40

1/2

38.1

4 spiral

52.4

250

1000

330

3.06

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

27

B


HYDRAULIC HOSES

PC35

PIRTEK CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Isobaric (constant 350 bar working pressure

Tested in accordance with performance

Seamless synthetic rubber, oil resistant

across all sizes) hose for hydraulic fluids such as

specifications:

mineral oils, aqueous emulsions, water, air and

SAE R16 (braided hose)

Reinforcement:

inert gases

SAE 100 R12 (spiral hose)

Excellent compact bend radius

SAE 100 R13 / R15 (spiral hose)

steel wire

Temperature Range:

Approvals:

Spiral hoses:

AS2660 test requirements-

Cover:

-40°C up to +120°C mineral oil

AS1180.10B and AS1180.13A (FRAS)

Two braids, 4spirals or 6 spirals of high tensile

High abrasion resistant black synthetic rubber

RUBBER HOSE

resistant to oils, ozone and weathering

-40°C up to +70°C water based fluids 0°C up to +70°C water

Prolonged usage with water or water based

-40°C up to +70°C ambient

fluids at temperatures above 70°C will allow

Braided hoses:

wire corrosion as a result of diffusion through the

-40°C up to +100°C mineral oil

inner liner

-40°C up to +60°C water based fluids 0°C up to +60°C water

Hose Tails:

-40°C up to 70°C ambient

Pirtek ‘K’ Series to 5/8”

Comment:

Pirtek ‘J’ Series 3/8” to 1”

Lay line example may not be a true indication

Pirtek ‘X’ Series 1” to 2”

of current status. Refer Pirtek for current

Pirtek Interlock Series 3/4” to 1.1/2”

information. Lay line example: White text on black background. Note Comment above PIRTEK CLASS PC35-12 19.1MM (3/4”) 350 BAR (5076 PSI) FRAS ABRASION RESISTANT

Nominal Diameter

Product Code

28

B

Reinforcement

DN

ins

mm

PC35-06

10

3/8

9.5

2 braids

PC35-08

13

1/2

12.7

PC35-10

16

5/8

PC35-16

25

1

PC35-20

32

PC35-24

40

O.D. mm

Pressure bar

Min. bend radius

Weight

W.P.

Min. Burst

mm

Kg/m

18.9

350

1400

90

0.55

4 spirals

22.2

350

1400

110

0.80

15.9

4 spirals

26.4

350

1400

140

1.00

25.4

4 spirals

36.6

350

1400

220

2.00

1 1/4

31.8

6 spirals

48.7

350

1400

280

3.80

1 1/2

38.1

6 spirals

55.6

350

1400

330

4.60

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


HYDRAULIC HOSES

PC42

PIRTEK CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Isobaric (constant 420 bar working pressure

Tested in accordance with performance

Seamless synthetic rubber, oil resistant

across all sizes) hose for hydraulic fluids such as

specifications:

mineral oils, aqueous emulsions, water, air and

SAE 100 R16 (braided hose)

Reinforcement:

inert gases

Approvals:

Excellent compact bend radius

AS2660 test requirements-

Temperature Range:

AS1180.10B and AS1180.13A (FRAS)

Two braids of high tensile steel wire Cover: High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering

Spiral hoses: Prolonged usage with water or water based

-40°C up to +70°C water based fluids

fluids at temperatures above 70°C will allow

0°C up to +70°C water

wire corrosion as a result of diffusion through the

-40°C up to 70°C ambient

inner liner.

Braided hoses: -40°C up to +100°C mineral oil

Hose Tails:

-40°C up to +60°C water based fluids

Pirtek ‘K’ Series

0°C up to +60°C water -40°C up to 70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current

RUBBER HOSE

-40°C up to +120°C mineral oil

information. Lay line example: White text on black background. Note Comment above PIRTEK CLASS PC42-04 6.4 MM (1/4”) 420 BAR (6091 PSI) FRAS ABRASION RESISTANT

Product Code PC42-04

Nominal Diameter DN 6

ins 1/4

mm 6.4

Reinforcement

OD (mm)

2 braids

14.9

Pressure (bar) W.P. 420

Min. Burst 1680

Min. bend radius

Weight

mm 70

Kg/m 0.39

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

29

B


HYDRAULIC HOSES

C45

ISOBARIC CLASS HOSE

Construction

Applications

Reference Specifications

Inner Tube: Synthetic rubber, resistant to oil

High pressure hose for hydraulic fluids such as

Tested in accordance with performance

mineral oils, aqueous emulsions, vegetable oils,

specifications:

Reinforcement: 4 spirals of high tensile steel

water, air and inert gases.

DIN EN 856 4SH

wire

Especially used for “Dynapac” style rollers. NOTE: THIS HOSE MUST ONLY BE USED FOR

Cover: Abrasion resistant black synthetic rubber

STATIC APPLICATIONS – Not recommended for

Approvals:

resistant to oils, ozone and weathering.

impulsing applications

MSHA Approval No. IC-188

Temperature Range:

RUBBER HOSE

-40°C up to +100°C mineral oil

Hose Tails:

-40°C up to +60°C water based fluids

Pirtek ‘B’ Series

0°C up to +60°C water

(2-piece system requires a separate SFB ferrule)

-40°C up to +70°C ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.

Lay line example: Orange text on black background. Note Comment above PIRTEK CLASS 45 C45-10 15.9mm (5/8”) 450 BAR (6500 PSI) MSHA

Product Code C45-10

30

B

Nominal Diameter DN 16

ins 5/8

mm 15.9

Reinforcement

4 spiral

O.D. Cover mm 28.5

Pressure bar working 450

burst 1800

Min. bend radius

Weight

mm 250

kg/m 1.30

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4


LARGE BORE HOSE

Construction

Applications

Reference Specifications

Inner Tube: Seamless synthetic

Medium pressure hose for hydraulic fluids

SAE J517 except for reinforcement OD

rubber, resistant. to oil

such as mineral and vegetable oils, aqueous Approvals:

emulsions and water Reinforcement: Four spirals of high

MSHA Approval No. IC-104/1 PAR No. 84844

tensile steel wire.

Prolonged usage with water or water based

FRAS AS1180.10B & 13A

HYDRAULIC HOSES

JBF

fluids at temperatures above 70°C will allow Cover: Abrasion resistant black synthetic rubber

wire corrosion as a result of diffusion through the

resistant to oils, ozone and weathering

inner liner

-40°C up to +100°C mineral oil

RUBBER HOSE

Temperature Range: Hose Tails: Pirtek

-40°C up to +70°C water based fluids

‘BSMS’ Series

0°C up to +70°C water -40°C up to 70°C air / ambient Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information.

Lay line example: Light yellow text on black hose. Note Comment above PIRTEK JUMBO ACE 63mm (2 1/2”) JBF-40 140 BAR (2030 PSI) WP MSHA IC/104/1 FRAS ABRASION RESISTANT

Product Code JBF-40

Nominal Diameter DN 63

ins 2.1/2

mm 63.5

Type 4 spiral

OD mm Cover 82.4

Pressure bar working 140

burst 560

Min. bend radius

Weight

Test Impulses

mm 660

kg/m 5.5

No. 500 000

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

31

B


HYDRAULIC HOSES

LPG

LP GAS AS1869 CLASS D

Construction

Applications

Reference Specifications

Inner Tube:

High pressure hose for transfer of natural

Meets and / or exceeds:

Conductive Teflon®

gas, town gas, LPG, and butane-propane on

AS1869 Class D

stationary and mobile LPG gas engines. Ideal

Very low extractables and permeation rate.

Reinforcement:

for forklift, automotive, light & medium duty truck

Approvals:

and transfer

AGA (Aust. Gas Association)

Single braid of stainless steel wire

Temperature Range:

Cover: Black and blue fire retardant, abrasion resistant aramid polyester

RUBBER HOSE

Pirtek ‘G’ Series

Lay line example may not be a true indication

Special procedures apply using dedicated

of current status. Refer Pirtek for current

dies and spacers.

information.

Thermoplastic tag required on all hose

Lay line example: Hose does not have layline. Note Comment above

LPG-06

Nominal Diameter DN 10

16 LPG-10† † Limited stock available

B

Comment:

assemblies.

Product Code

32

Hose Tails:

-20°C up to +125°C

Reinforcement

OD (mm)

ins 5/16

mm 7.9

1 wire braid

1/2

12.7

1 wire braid

Pressure (bar)

Min. bend radius

Weight

13.6

W.P. 26

Min. Burst 104

mm 101.6

Kg/m 0.18

19.1

26

104

165.1

0.27

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


HYDRAULIC HOSES

R12C

SPIRAL SAE100 R12 HOSE

Construction

Applications

Reference Specifications

Inner Tube: Fabric reinforced synthetic rubber,

High pressure hose for hydraulic fluids such as

SAE J 517 (100 R12)

resistant to oil

glycol, mineral oils, fuels, hydrocarbons etc.

EN 856 R12

Designed for applications where flexibility and Reinforcement: Four spirals of high tensile steel

high temperature resistance are required.

Approvals:

wire separated by layers of synthetic rubber

Compatible with Caterpillar® reusable fittings.

US MSHA IC-101

Temperature Range:

Impulse Testing:

-40°C up to +121°C mineral oil

1 000 000 impulses @ 133% of working pressure

Cover: Black synthetic rubber resistant to abrasion, oils, ozone and weathering

for all sizes. Additionally, hose is aged by heating Comment:

RUBBER HOSE

and cooling prior to testing. Hose only

Lay line example may not be a true indication of current status. Refer Pirtek for current

Hose Tails:

information

Pirtek ‘K’ Series to 5/8” Pirtek ‘J’ or ‘X’ Series 3/4” upwards Caterpillar® re-useable

Lay line example: Yellow text on black hose. Note Comment above XT® Technology SAE 100R12 ¾” Max WP 4000psi MSHA IC-101/10 Made in USA

Product Code

Nominal Diameter

OD mm

Type

Pressure bar

Min. Bend Radius

Weight

mm 64

kg/m 0.70

R12C-06

DN 10

ins 3/8

mm 9.5

4 spiral

Wire 17.2

Cover 20.2

working 276

burst 1104

R12C-08

12

1/2

13

4 spiral

20.7

23.8

276

1104

89

0.83

R12C-10

16

5/8

16

4 spiral

24.6

27.2

276

1104

102

1.20

R12C-12

19

3/4

19

4 spiral

27.6

30.7

276

1104

121

1.43

R12C-16

25

1

25

4 spiral

34.9

38

276

1104

153

2.00

R12C-20

31

1.1/4

32

4 spiral

43.9

47

207

828

210

2.80

R12C-24

38

1.1/2

38

4 spiral

50.4

53.4

172

688

254

3.40

R12C-32

51

2

51

4 spiral

63.6

66.7

172

688

318

4.25

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.2

33

B


HYDRAULIC HOSES

R13C

SPIRAL SAE100 R13 HOSE

Construction

Applications

Reference Specifications

Inner Tube: Fabric reinforced synthetic rubber,

Very high pressure hose for hydraulic fluids such

SAE J 517 (100 R13)

resistant to oil

as glycol, mineral oils, fuels, hydrocarbons etc.

EN 856 R13

Reinforcement: Four or six spirals of high

Specifically designed for applications where

Approvals:

tensile steel wire separed by layers of synthetic

high pulsating pressure, flexibility and high

US MSHA IC-101

rubber

temperature resistance are required. Compatible

Cover: Black synthetic rubber resistant to

with Caterpillar® reusable fittings

Impulse Testing:

abrasion, oils, ozone and weathering.

RUBBER HOSE B

for all sizes. Additionally, hose is aged by heating

-40°C up to +121°C mineral oil

and cooling prior to testing. Hose only

Comment:

Hose Tails:

Lay line example may not be a true indication

Pirtek ‘X’ Series all sizes

of current status. Refer Pirtek for current

Interlock option 1 1/4” upwards Caterpillar® re-useable

information Lay line example: Red text on black hose. Note Comment above

XT® Technology SAE 100R13 1” Max WP 5000psi MSHA IC-101/10 Made in USA

Product Code

34

1 000 000 impulses @ 120% of working pressure Temperature Range:

Nominal Diameter

R13C-12

DN 19

ins 3/4

mm 19

R13C-16

25

1

25

R13C-20

31

1.1/4

R13C-24

38

1.1/2

R13C-32

51

2

Type

OD mm

Pressure bar

Min. Bend Radius

Weight

4 spiral

Wire 29.0

Cover 32.1

working 345

burst 1380

mm 141

kg/m 1.75

4 spiral

35.6

38.7

345

1380

153

2.30

32

6 spiral

46.8

49.8

345

1380

210

3.70

38

6 spiral

54.3

57.3

345

1380

254

4.65

51

6 spiral

68.1

71.1

345

1380

318

6.90

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.2


HYDRAULIC HOSES

WB1000

WATERBLAST HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Very high constant pressure hose for water

AS/NZS 4233.2

Synthetic rubber, resistant. to oils

scaling systems. Suitable for passage of water and aqueous solutions

Reinforcement:

Temperature Range:

Four spirals of high tensile steel wire

-40°C up to +80°C

Cover: Black synthetic rubber extremely resistant to abrasion, oils, and weathering

Hose Tails:

Comment:

I / IFWB (Interlock)

Lay line example may not be a true indication

RUBBER HOSE

of current status. Refer Pirtek for current information

Lay line example: Moulded into outer cover. Note Comment above PIRTEK® WATERBLAST 3/4” DN19 W.P. 1000 BAR B.P. 2500 BAR

Product Code WB1000-12

Nominal ID

OD mm

Pressure bar

Min bend radius

Weight

DN

mm

in

Wire

Cover

working

min burst

mm

Kg/m

19

19

3/4

29.0

32

1000

2500

250

1.73

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4

35

B


HYDRAULIC HOSES

WB1100

WATERBLAST HOSE Construction

Applications

Reference Specifications

Inner Tube:

Very high constant pressure hose for water

AS/NZS 4233.2

Synthetic rubber, resistant. to oils

scaling systems. Suitable for passage of water and aqueous solutions

Reinforcement:

Temperature Range:

Four spirals of high tensile steel wire

-40°C up to +80°C

Cover: Black synthetic rubber extremely resistant to abrasion, oils, and weathering

Hose Tails:

Comment:

I / IFWB (Interlock)

Lay line example may not be a true indication of current status. Refer Pirtek for current information

RUBBER HOSE

Lay line example: Moulded into outer cover. Note Comment above PIRTEK® WATERBLAST 1/2” DN12 W.P. 1100 BAR B.P. 2750 BAR

Product Code WB1100-08

36

B

Nominal ID

OD mm

Pressure bar

Min bend radius

Weight

DN

mm

in

Wire

Cover

working

min burst

mm

Kg/m

12

1/2

12.7

21.5

24.5

1100

2750

230

1.12

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


BROAD SPECTRUM HOSE Construction

Applications

Reference Specifications

Inner Tube:

Flexible even in cold temperatures. Small outside Exceeds SAE J517 (R18)

composite wall dual extrusion smooth seamless

diameter and good flexibility over sheaves

SAE J343 Test procedures

polymeric (polyester) inner and polyurethane

allows use over a wide range of forklift sheaves,

ASTM D-380 Testing Rubber hoses

adjacent

including freezer applications.

ASTM D-622 Testing for Automotive Brake

Other applications include construction, general

Systems

hydraulics, chemical and gas transfer, machine

HYDRAULIC HOSES

30CT

tools, agricultural equipment etc Reinforcement: braided synthetic fibre in either single or dual layer

Impulse Testing:

-54°C up to +94°C for hydraulic fluids

Hoses are tested to withstand 200 000 impulse

-54°C up to +66°C for water based and fire

cycles (hose only) at 133% WP

resistant fluids

Volumetric Expansion: Typically 10 cc per metre for 1/4” at WP  20cc per metre for 1/2” at WP Consult Pirtek for details

Cover:

Hand Cutter:

Comment:

black non stick perforated polymeric (polyester)

Lay line example may not be a true indication

bonded to the reinforcement

of current status. Refer Pirtek for current information

Hand Cutting Tool (see below) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘S7’ or ‘S18’ Series (refer Table for Die) Pirtek ‘T’ Series option

Lay line example: White text on black hose. Note Comment above

SYNFLEX® 30CT-06 SAE 100R18 3/8” W.P 3000 P.S.I. (207 BAR) SAINT-GOBAIN

Product Code

Nominal ID DN 6.4

mm 1/4

30CT-05

8

30CT-06

9.5

30CT-08

12.7

30CT-10

16

30CT-04

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

in 6

mm 12.1

working 207

min burst 828

mm 32

Kg/100m 8.9

Die 45403W4

Series S7

5/16

8

15.5

207

828

38

14.7

305

S7

3/8

10

16.8

207

828

51

18.2

306

S7

1/2

12

21.6

207

828

89

24.7

A0800

S7

5/8

16

27

207

828

102

41.4

N10

S18

THERMOPLASTIC HOSE

Temperature Range:

4523

HAND CUTTER SUIT AUTO AND AIR CON HOSES, SYNFLEX, NYLON ETC 4523 Hand Cutting Tool Product Code

Description

4523-04006

Hand Cutter for Hose and Tube - New Style

4523-04005

Replacement Blade for Hand Cutter 4523-04006

• A robustly made hand cutting tool for cleanly cutting a wide range of hose and tube products • Replaceable blade

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

37

B


HYDRAULIC HOSES

3JET

WATER JETTING HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Medium pressure hose for water jetting and drain ISO 7751

Smooth seamless thermoplastic (nylon)

cleaning. Low elongation

Reinforcement:

Hand Cutter:

Temperature Range:

Spiral or braided synthetic fibre Cover: Black, perforated bonded polyurethane

-40°C up to +66°C water

Hand Cutting Tool (see page 37) makes light

Comment:

Hose Tails:

work of cutting Synflex hoses

Lay line example may not be a true indication

THERMOPLASTIC HOSE

of current status. Refer Pirtek for current

Pirtek ‘S7’ series (refer below table for dies) Pirtek ‘T’ series

information

Lay line example: White text on black hose. Note Comment above SYNFLEX® PIRJET 3JET-03 4.9mm (3/16”) 331 BAR (4800 PSI) WATER JETTING

Product Code

38

B

Nominal ID

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

3JET-03

DN 5

mm 3/16

in 4.9

mm 10.8

working 331

min burst 827

mm 19

Kg/100m 6.8

Die 4540303

Series S7

3JET-04

6

1/4

6.4

13.0

331

827

32

8.5

304

S7

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


HYDRAULIC HOSES

30CTX2 / 30CTX3

MULTI-LINE BROAD SPECTRUM HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Flexible even in cold temperatures. Small outside Exceeds SAE J517 (R18)

composite wall dual extrusion smooth seamless

diameter and good flexibility over sheaves

SAE J343 Test procedures

polymeric (polyester) inner and polyurethane

allows use over a wide range of forklift sheaves,

ASTM D-380 Testing Rubber hoses

adjacent

including freezer applications.

ASTM D-622 Testing for Automotive Brake

Other applications include construction, general

Systems

hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc Reinforcement: layer

Temperature Range:

Impulse Testing:

-54°C up to +94°C for hydraulic fluids

Hoses are tested to withstand 200 000 impulse

-54°C up to +66°C for water based and fire

cycles (hose only) at 133% WP

resistant fluids

Volumetric Expansion: Typically 10 cc per metre for 1/4” at WP  20cc per metre for 1/2” at WP Consult Pirtek for details

Cover: black non stick perforated polymeric (polyester) bonded to the reinforcement

Hand Cutter:

Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information

Hand Cutting Tool (see page 37) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘S7’ or ‘S18’ Series (refer Table for Die) Pirtek ‘T’ Series option

THERMOPLASTIC HOSE

braided synthetic fibre in either single or dual

Lay line example: White text on black hose. Note Comment above SYNFLEX® 30CT-06 SAE 100R18 3/8” W.P 3000 P.S.I. (207 BAR) SAINT-GOBAIN

Product Code

No. of Lines

Nominal ID DN

OD

Pressure bar

Min bend radius

Synflex Die and Hose Tail Combination Kg/100m Die 4540- Series Weight

mm

in

mm

working

min burst

mm

30CTX2-04 2 6.4 1/4 30CTX2-05 2 8 5/16 30CTX2-06 2 9.5 3/8 30CTX2-08 2 12.7 1/2 30CTX2-10 † 2 16 5/8 SPECTRA 30CT TRI-LINE 30CTX3-05 3 8 5/16 † Non-standard product. Available to special order

6 8 10 12 16

12.1 15.5 16.8 21.6 27.0

207 207 207 207 207

828 828 828 828 828

32 38 51 89 102

8.9 14.7 18.2 24.7 41.4

3W4 305 306 A0800 N10

S7 S7 S7 S7 S18

8

15.5

207

828

38

24.1

305

S7

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

39

B


HYDRAULIC HOSES

3130

MEDIUM PRESSURE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulics, high pressure gas transfer,

SAE J517 (R7)

smooth seamless thermoplastic (nylon)

chemical transfer. Low elongation, best value

SAE J343

100R7 hose.

ASTM D-380

Not for use over pulleys.

ASTM D-622

Absorbs shock loads and damaging pressure spikes through controlled expansion. Reinforcement:

THERMOPLASTIC HOSE

spiralled or braided synthetic

Temperature Range:

Impulse Testing:

-40°C up to +100°C

Hoses are tested to withstand 200 000 impulse

Max 66°C with water-based or fire resistant fluids cycles (hose only) at 133% WP Cover:

Hand Cutter:

Comment:

Perforated bonded black polyurethane

Lay line example may not be a true indication of current status. Refer Pirtek for current information

Hand Cutting Tool (see page 37) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘S7’ Series (refer Table for Die) Pirtek ‘T’ Series option

Lay line example: White text on black hose. Note Comment above SYNFLEX® 3130-06 SAE 100R73/8” W.P 2250 P.S.I. (155 BAR) SAINT-GOBAIN

Product Code

40

B

Nominal ID

3130-02

DN 3

mm 1/8

3130-03

5

3130-04

6

3130-05

8

3130-06

10

3130-08

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

in 3.2

mm 8.5

working 172

min burst 689

mm 13

Kg/100m 3.87

Die 4540302

Series S7

3/16

5

10.8

207

827

19

6.70

303

S7

1/4

6.4

12.9

207

827

32

9.08

304

S7

5/16

8

15.1

172

689

45

11.16

305

S7

3/8

9.5

16.7

155

620

51

12.5

306

S7

12

1/2

12.7

20.7

138

552

76.2

16.97

308

S7

3130-12

20

3/4

19

27.1

86

345

127

26.19

312

S7

3130-16

25

1

25.4

34.0

69

276

203

46.28

316

S7

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


HYDRAULIC HOSES

3360X2

TWIN-LINE FOR FORKLIFTS

Construction

Applications

Reference Specifications

Inner Tube:

Flexible even in cold temperatures.

SAE 100R17

Nylon

Small outside diameter and good flexibility over sheaves allows use over a wide range of forklift sheaves, including freezer applications. Other applications include construction, general hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc.

Reinforcement:

Temperature Range:

Impulse Testing:

-54°C up to +94°C for hydraulic fluids

Hoses are tested to withstand 200 000 impulse

-54°C up to +66°C for water based and fire

cycles (hose only) at 133% WP

resistant fluids Volumetric Expansion (per line): Typically 10 cc per metre for 1/4” at WP 20cc per metre for 1/2” at WP Consult Pirtek for details Cover: black non stick perforated polymeric (polyester)

Hand Cutter:

Comment: Lay line example may not be a true indication of current status. Refer Pirtek for current information

Hand Cutting Tool (see page 37) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘S8’ (refer Table for Die)

THERMOPLASTIC HOSE

braided synthetic fibre

Pirtek ‘200/SN8’ Series option Lay line example: White text on black hose. Each line is branded as though a single line. Note Comment above SYNFLEX® 3360-06 SAE 100R17 3/8” W.P 3000 P.S.I. (207 BAR) SAINT-GOBAIN

Product Code 3360X2-06 †

Nominal ID DN 9.5

mm 3/8

OD in 10

mm 18.4

Pressure bar working 207

min burst 828

Min bend radius

Weight

Synflex Die and Hose Tail Combination

mm 51

Kg/100m 56.8

Die 4540J06N

Series S8

† Please note that this hose is available on an indent only basis

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

41

B


HYDRAULIC HOSES

37AL

NON-CONDUCTIVE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems that may contact high

ANSI A92.2 for Vehicle Mounted Aerial Devices

polyester core tube

voltage sources.

SAE J517 Non-conductive hose

Aerial equipment

Construction

Mobile hydraulics

SAE 100R7

Rescue apparatus and tools Reinforcement: braided synthetic fibre

THERMOPLASTIC HOSE

Temperature Range:

Features:

-54°C up to +100°C

SAE J517 non conductive hose construction.

except max. 60°C with water based or fire

Less than 50 microamperes leakage when

resistant fluids

subjected to 246062 volts/metre for 5 minutes. Flexible at low temperatures Abrasion resistant cover Impulse Testing: Hoses are tested to withstand 200 000 impulse cycles (hose only) at 133% WP

Cover:

Hand Cutter:

Comment:

orange non-perforated non stick polyurethane

Lay line example may not be a true indication of current status. Refer Pirtek for current information

Hand Cutting Tool (see page 37) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘S7’ Series (refer Table for Die) Pirtek ‘T’ Series option

Lay line example: Black text on orange hose. Note Comment above SYNFLEX® 37AL-04 NON-CONDUCTIVE SAE 100R7 1/4” I.D. 2750 PSI W.P. (190 BAR) ANSI A92-2 3000 PSI W.P. (207 BAR). USE DIE 4540-3W400

Product Code 37AL-03 †

Nominal ID DN 5

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

Kg/100m 7.1

Die 4540303

Series S7

mm 3/16

in 4.8

mm 10.8

working 207

min burst 827

mm 19

37AL-04

6

1/4

6.4

12.3

207

759

32

8.9

3W4

S7

37AL-05 †

8

5/16

7.9

14.7

207

689

44

11.2

305

S7

37AL-06

10

3/8

9.5

16.1

207

620

51

14.1

306

S7

37AL-08

12

1/2

12.7

20.7

207

620

76

21.3

308

S7

† Non-standard product. Available to special order

42

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


TWIN-LINE NON-CONDUCTIVE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems that may contact high

ANSI A92.2 for Vehicle Mounted Aerial Devices

polyester core tube

voltage sources.

SAE J517 Non-conductive hose

Aerial equipment

Construction

Mobile hydraulics

SAE 100R7

Rescue apparatus and tools Reinforcement: braided synthetic fibre

Features:

-54°C up to +100°C

SAE J517 non conductive hose construction.

except max. 60°C with water based or fire

Less than 50 microamperes leakage when

resistant fluids

subjected to 246062 volts/metre for 5 minutes. Flexible at low temperatures Abrasion resistant cover Impulse Testing: Hoses are tested to withstand 200 000 impulse cycles (hose only) at 133% WP

Cover:

Hand Cutter:

Comment:

orange non-perforated non stick polyurethane

Lay line example may not be a true indication of current status. Refer Pirtek for current information

Hand Cutting Tool (see page 37) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘S7’ Series (refer Table for Die) Pirtek ‘T’ Series option

THERMOPLASTIC HOSE

Temperature Range:

HYDRAULIC HOSES

37ALX2

Lay line example: Black text on orange hose. Note Comment above SYNFLEX® 37AL-04 NON-CONDUCTIVE SAE 100R7 1/4” I.D. 2750 PSI W.P. (190 BAR) ANSI A92-2 3000 PSI W.P. (207 BAR). USE DIE 4540-3W400

Product Code 37ALX2-04

Nominal ID DN 6

mm 1/4

OD in 6.4

mm 12.3

Pressure bar working 207

min burst 759

Min bend radius

Weight

Synflex Die and Hose Tail Combination

mm 32

Kg/100m 17.8

Die 45403W4

Series S7

37ALX2-06

10

3/8

9.5

16.1

207

620

51

28.2

306

S7

37ALX2-08

12

1/2

12.7

20.7

207

620

76

42.6

308

S7

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

43

B


HYDRAULIC HOSES

3800

HIGH PRESSURE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems

SAE 100 R8

nylon core tube

High pressure gas and chemical transfer Machine tools Mobile equipment Marine steering

Reinforcement: braided high tensile aramid fibre (Kevlar)

Temperature Range:

Impulse Testing:

-40°C up to +100°C

Hoses are tested to withstand 200 000 impulse

Max 66°C with water-based or fire resistant fluids cycles (hose only)

THERMOPLASTIC HOSE

Cover:

information

Hand Cutting Tool (see page 37) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘S7’ Series (refer Table for Die)

Lay line example: White text on black hose. Note Comment above

SYNFLEX® 3800-04 SAE 100R81/4” W.P 5000 P.S.I. (345 BAR) SAINT-GOBAIN

Nominal ID

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

Kg/100m 8.3

Die 4540303

Series S7

DN 5

mm 3/16

in 4.8

mm 11.0

working 345

min burst 1379

mm 38

3800-04

6

1/4

6.4

13.5

345

1379

51

11.8

304

S7

3800-06

10

3/8

9.5

16.9

276

1103

64

15.8

306

S7

3800-08

12

1/2

12.7

21.3

241

965

102

21.7

308

S7

3800X2-04

6

1/4

6.4

13.5

345

1379

51

23.6

304

S7

3800X2-06

10

3/8

9.5

16.9

276

1103

64

31.6

306

S7

3800X2-08

12

1/2

12.7

21.3

241

965

102

43.4

308

S7

3800-03

B

Lay line example may not be a true indication of current status. Refer Pirtek for current

Product Code

44

Hand Cutter:

Comment:

black perforated non stick polyurethane

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


HYDRAULIC HOSES

3E80

NON-CONDUCTIVE HIGH PRESSURE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems that may contact high

SAE 100 R8

smooth seamless nylon

voltage sources.

SAE J517 non-conductive construction

Aerial equipment. Mobile hydraulics. Rescue apparatus and tools Reinforcement: braided synthetic fibre

Temperature Range:

Features:

-40°C up to +100°C

SAE J517 non conductive hose construction.

Max 66°C with water-based or fire resistant fluids Less than 50 microamperes leakage when Impulse Testing: Hoses are tested to withstand 200 000 impulse cycles (hose only) Cover:

Hand Cutter:

Comment:

Orange non stick non-perforated polyurethane

Lay line example may not be a true indication of current status. Refer Pirtek for current information

Hand Cutting Tool (see page 37) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘S8’ Series (refer Table for Die)

Lay line example: Black text on orange hose. Note Comment above

SYNFLEX® 3E80-06 SAE 100R8 3/8” W.P 4000 P.S.I. (276 BAR) NON CONDUCTIVE FURON

Product Code

Nominal ID

3E80-04

DN 6

mm 1/4

3E80-06

10

3E80-08

12

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

mm 51

Kg/100m 17.6

Die 4540H04

Series S8

in 6.4

mm 15.9

working 345

min burst 1379

3/8

9.5

19.5

276

1103

64

22.0

H06

S8

1/2

12.7

22.7

241

965

102

28.3

H08

S8

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

THERMOPLASTIC HOSE

subjected to 246000 volts/metre for 5 minutes

45

B


HYDRAULIC HOSES

3R80

HIGH PRESSURE HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems

SAE 100 R8

smooth seamless nylon

High pressure pneumatic systems Machine tools Mobile equipment Mobile hydraulics

Reinforcement: braided synthetic fibre

Temperature Range:

Impulse Testing:

-40°C up to +100°C

Hoses are tested to withstand 200 000 impulse

Max 66°C with water-based or fire resistant fluids cycles (hose only)

THERMOPLASTIC HOSE

Cover:

information

Hand Cutting Tool (see page 37) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘S8’ Series (refer Table for Die)

Lay line example: White text on black hose. Note Comment above SYNFLEX® 3R80-08 SAE 100R8 1/2” W.P 3500 P.S.I. (241 BAR) SAINT GOBAIN

Nominal ID

OD

Pressure bar

Min bend radius

Weight

Synflex Die and Hose Tail Combination

DN 5

mm 3/16

in 4.8

mm 13.1

working 345

min burst 1379

mm 38

Kg/100m 11.5

Die 4540H03

Series S8

3R80-04

6

1/4

6.4

15.9

345

1379

51

17.6

H04

S8

3R80-06

10

3/8

9.5

19.5

276

1103

64

22.0

H06

S8

3R80-08

12

1/2

12.7

22.7

241

965

102

28.3

H08

S8

3R80-12

19

3/4

19.1

28.9

155

620

165

38.1

H12

S8

3R80-16

25

1

25.4

37.4

138

552

254

57.3

H016

S8

3R80-03

B

Lay line example may not be a true indication of current status. Refer Pirtek for current

Product Code

46

Hand Cutter:

Comment:

black perforated non stick polyurethane

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


NON-CONDUCTIVE JACKING HOSE

Construction

Applications

Reference Specifications

Inner Tube:

General hydraulic systems that may contact high

Meets SAE 100 R8

smooth seamless nylon

voltage sources.

SAE J517 Non-Conductive Hose Construction

Aerial equipment. Mobile hydraulics. Rescue apparatus and tools. Reinforcement: spiralled high tensile aramid fibre (Kevlar)

Temperature Range:

Features:

-40°C up to +66°C

High WP 8000—10000 psi (551–689 bar)

HYDRAULIC HOSES

3VEO

Compact size with low elongation subjected to 246000 volts/metre for 5 minutes. Cover:

Hand Cutter:

Comment:

Orange non stick non-perforated

Lay line example may not be a true indication

polyurethane. (See note)

of current status. Refer Pirtek for current information

Hand Cutting Tool (see page 37) makes light work of cutting Synflex hoses Hose Tails: Pirtek ‘SV’ Series Special procedures apply. Assemblies only to be made by trained personnel listed on the Qualified Personnel Register Guards and warning tags are required on the completed assembly

Lay line example: White text on orange hose. Note Comment above

THERMOPLASTIC HOSE

Less than 50 microamperes leakage when

SYNFLEX® 3VEO-04 SAE 1/4” I.D. W.P 10,000 P.S.I. (690 BAR) (NON CONDUCTIVE) PAT. NO. 4343333

Product Code

Nominal ID

OD

Pressure bar

Min bend radius

Weight

DN

mm

in

mm

working

min burst

mm

Kg/m

3VEO-04

6

6.3

1/4

14.0

689

2758

64

0.158

3VEO-06

10

9.5

3/8

17.4

551

2205

76

0.244

3VEO hose assemblies are available only as completed assemblies from accredited assemblers. Each assembly comprises : 3VEOhose Pirtek SV Series couplings Hose guard Identity Tag 3VE0-04 assemblies complete with 3/8” NPT male ends are available in 3 standard configurations. Other configurations upon request 3VEO04-06-2 3VEO04-06-4 3VEO04-06-6

2 meters long 4 meters long 6 meters long

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

47

B


HYDRAULIC HOSES

STH

PTFE (TEFLON) HOSE

Construction

Applications

Reference Specifications

Inner Tube:

Medium pressure and laundry equipment

SAE 100 R14

extruded seamless smooth bore Teflon

Plastic moulding presses Hazardous chemicals Steam and compressor discharge

Reinforcement: AISI 304 stainless steel single wire braid

Features: A graphite impregnated (black)

Temperature Range:

Teflon liner is available to special order for

-54°C up to +230°C (see graph below)

applications requiring a core tube capable of safely conducting static electricity. Consult Pirtek

THERMOPLASTIC HOSE

for details Impulse Testing: No information available Cover: The reinforcement braid serves as the outer cover

Product Code

Hose Tails:

Comment:

Pirtek ‘T’ Series

No lay line present due to the stainless steel braid

Nominal ID

Average OD

Wall Thickness

Pressure bar

Min bend radius

Vacuum Service *

STH-03

Braiding 1 Braid

mm 4.8

in 3/16

mm 7.6

mm 1.4

working 206

min burst 828

mm 50

bar 0.9

STH-04

1 Braid

6.35

1/4

9.5

1.57

206

828

75

0.9

STH-05

1 Braid

7.94

5/16

10.9

1.48

172

692

100

0.9

STH-06

1 Braid

9.5

3/8

12.8

1.65

138

552

125

0.9

STH-08

1 Braid

12.7

1/2

16.3

1.80

120

484

165

0.9

STH-10

1 Braid

15.9

5/8

19.2

1.65

103

416

187

0.9

STH-12

1 Braid

19.05

3/4

22.6

1.78

69

276

212

0.4

STH-16

2 Braid

25.4

1

30.9

2.75

69

276

225

0.4

* Use of an internal support coil for hoses -06 and larger for tube support where continuous or extended service at high temperature together with low or negative pressure is expected † Non-standard product. Available to special order Not recommended for steam / cold water recycling

Above 120°C Pressure: Reduce working pressure by 1% per additional degree C. Vacuum: Reduce vacuum rating by 1.5% per additional degree C. Note: The minimum bend radius quoted is for a static bend at ambient temperature. Dynamic bending, especially at elevated temperatures, will increase the minimum bend radius accordingly. Consult Pirtek for specific applications

48

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4



HYDRAULIC HOSES

TECHNICAL DATA

SUMMARY OF PIRTEK HYDRAULIC HOSE MATERIALS Product Code

Type

Cover Material

Two wire braid hose

NBR (Class I)

NBR (Class I)

NBR (Class I)

NBR (Class I)

250 bar four spiral hose

NBR (Class I)

NBR (Class I)

350 bar braid or spiral hose

NBR (Class I)

NBR (Class I)

420 bar braid or spiral hose

NBR (Class I)

NBR (Class I)

450 bar spiral hose high flexibility

NBR (Class I)

NBR (Class I)

Engine & air brake hose

NBR (Class I)

NBR (Class I)

FRAS rated Air / Water Stone Hose

NBR (Class I)

CR

FRAS Air Water Suction & Delivery

NBR (Class I)

CR

Oil suction hose

NBR (Class I)

SBR

Large bore four spiral hose

NBR (Class I)

NBR (Class I)

Jacking Hose

NBR (Class I)

NBR (Class I)

210 bar jet wash hose

NBR (Class IV)

NBR (Class IV)

250 bar jet wash hose

NBR (Class IV)

NBR (Class IV)

400 bar jet wash hose

NBR Class IV)

NBR Class IV)

Liquid Petroleum Approved Hose

Teflon

NBR (Class I)

Multi purpose oil and air hose

NBR (Class I)

NBR (Class I)

High abrasion resistance 250 bar hose

NBR (Class I)

NBR (Class I)

High abrasion resistance 280 bar hose

NBR (Class I)

NBR (Class I)

High abrasion resistance 350 bar hose

NBR (Class I)

NBR (Class I)

High abrasion resistance 420 bar hose

NBR (Class I)

NBR (Class I)

One wire braid hose

NBR (Class I)

NBR (Class I)

One wire fire suppression hose

NBR (Class I)

NBR (Class I)

Two wire braid hose

NBR (Class I)

NBR (Class I)

High Temp. two wire braid hose

NBR (Class IV)

NBR (Class IV)

High Temp. Hydraulic Suction / Delivery High Temp. Air Brake Hose

NBR (Class IV) NBR (Class IV)

NBR (Class IV) Polyester

Low pressure hydraulic hose

NBR (Class I)

NBR (Class I)

SAE 100R12 spiral hose

NBR (Class II)

NBR (Class II)

SAE 100R13 spiral hose

NBR (Class II)

NBR (Class II)

1000 bar water blast hose

NBR (Class III)

NBR (Class III)

WB1100

1100 bar water blast hose

NBR (Class III)

NBR (Class III)

3130

General purpose SAE 100R7

Nylon

Polyurethane

Compact SAE 100R8

Nylon

Polyurethane

High pressure non-conductive

Nylon

Polyurethane

Cold temperature hose

Polyester (Hytrel)

Polyester (Hytrel)

C21 C25 C35 C42 C45 HTAB / HTFH IRFWSDH IROFSD JBF JW210 JW250 JW400 LPG MPH PC25

RUBBER

TECHNICAL DATA

JH70

PC28PS PC35 PC42 R1AT R1ATFS R2AT R2ATHT R4HT R5HT R6 R12C R13C WB1000

3E80 30CT 31BO 3360X2 37AL 3JET 3R80 3VEO STH

THERMOPLASTIC

3800

B

Liner Material

210 bar four spiral hose

2SC

IRFAW

50

Description

Similar to 3130

Nylon

Polyurethane

High flexibility forklift twinline

Nylon

Polyester (Hytrel)

Non conductive SAE 100R7

Polyester

Polyurethane

Jetting hose based on 3130

Nylon

Polyurethane

General purpose SAE 100R8

Nylon

Polyurethane

Non conductive jacking hose

Nylon

Polyurethane

Stainless steel braid over Teflon速

Teflon速

Stainless steel

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.2


CHEMICAL RESISTANCE TABLE CAUTION

The data in the following pages has been compiled from generally available sources and should not be relied upon without consulting and following the specific recommendations of the manufacturers of particular products The data is considered valid at 20°C (70°F) except where specified otherwise. Chemical compatibility can vary greatly with temperature A good rating does not necessarily indicate the suitability of a particular hose and chemical combination due to variables such as improper clamp and coupling application, special hose construction, gasket material etc. Nor does it imply compliance with relevant food standards or safety standards that may be applicable

HYDRAULIC HOSES

TECHNICAL DATA

SOLVENT INFORMATION

Common Elastomers

ASTM Designation

Composition

General Properties

brominated butyl chlorinated butyl

BIIR CIIR

bromo isobutene-isoprene chloro isobutene-isoprene

excellent weathering resistance, low permeability to air and gases, good physical properties, resistant to heat poor resistance to petroleum based fluids, good resistance to fat

chlorinated polyethylene

CM (CPE)

chloro polyethylene

excellent ozone and weathering resistance, good oil and chemical resistance, excellent flame resistance

cross-linked polyethylene

XLPE UHMWPE

polyethylene and cross linking agent

excellent for a very wide range of solvents, chemicals, acids and oils

ethylene propylene

EPDM

ethylene propylene diene-terpolymer

excellent ozone, chemical and ageing resistance, poor resistance to petroleum based fluids, very good steam resistance

ethylene propylene

EPM (EPR)

ethylene propylene copolymer

excellent ozone, weathering, heat, chemical and aging resistance, poor resistance to petroleum products, very good steam resistance

hypalon ®

CSM

chloro-sulfonylpolyethylene

excellent weathering, ozone and acid resistance, good heat and abrasion resistance, fair resistance to petroleum based fluids

natural

NR

isoprene natural

excellent physical properties, very good abrasion resistance, poor resistance to petroleum based fluids

neoprene

CR

chloroprene

good weathering and flame retardant resistance, good oil reistance, good physical properties

nitrile (buna-n)

NBR

Acrylonitrile-butadiene

excellent petroleum products resistance, moderate resistance to aromatics, good physical properties

buna-n / PVC / NBR polyvinyl chloride

acrylonitrile-butadiene / polyvinyl-chloride

excellent petroleum products and weathering resistance, both for tube and cover

polyacrylic

ACM

acrylic monomer

excellent oil and tar resistance at high temperatures

sbr

SBR

styrene butadiene

good physical properties, good abrasion resistance, poor resistance to petroleum based fluids

viton ®

FKM

fluorocarbon rubber

excellent high temperature resistance, particularly in air and oil, very good chemical resistance This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

TECHNICAL DATA

Aromatic solvents: benzene, cumene, p-cumene, naphthalene, toluene, xylene, cresol, styrene, cyclohexane and combinations Aliphatic solvents: propane, butane, pentane, hexane, heptane, dipetene, tripropylene Halogenous solvents: chloroform, dichorobenzene, dichloroethylene, methylen bromide, methylen chloride, benzyl chloride, carbon tetrachloride, trichloroethylene, carbon disulphite, turpentine, perchloroethylene, dichloroethane Ketonic solvents: acetone, methyl ketone, isobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone Esters solvents: butyl acetate, methyl acetate, anyl acetate, isobutyl acetate Amines: aniline, ethylene diamine , diethanol amine, triethanolamine, dimethyl amine, monoethanolamine Alcohols: methanol, ethanol, propanol, butanol, glycerol

51

B


U C U G C C

U G -

G G G G G U G U G G G U G C G G C U G G G -

-

C U U U

U G

C U C G C G U U U C U U U G U U C U C G C C U G -

C U G -

PVC

U U

G C U G U G G G C G U G G C C G G G G -

U U C U C C C U U U C U C G U -

Polyurethane

U

G C U G U C C C C G U G G C C G G G G -

U G G C C G G U G U G -

Polyester

C C U U U

G G U G U U G U G G G G G G C G G G G G G G G -

Barium Salts Barium Sulphate Barium Sulphide Basic Copper Arsenate Beer Beet Sugar Liquors Benzaldehyde Benzene (Benzol) Benzenesulphonic Acid Benzine Benzine (Petroleum Ether) Benzine (Petroleum Naphtha) Benzoic Acid Benzyl Alcohol Benzyl Benzoate Benzyl Chloride Biodiesel < 92c Biodiesel > 92c Bismuth Carbonate Black Sulphate Liquor Blast Furnace Gas Borac Acid Borax Bordeaux Mixture Boric Acid Boric Copper Sulphate Brake Oil, Dot 3 Brake Oil, Dot 4 Brake Oil, Dot 5 Brine Bromine Bunker Oil ButAdiene Butane Butter Oil Butyl Acetate Butyl Alchol (Butanol) Butyl Amine Butyl Carbitol Butyl Cellosolve Butyl Mercaptan Butyl Stearate Butylene (Butene) Butyraldehyde Butyric Acid Calcium Acetate 10% Aq Calcium Arsenate Calcium Bisulphate 10% Aq Calcium Bisulphide Calcium Bisulphite Calcium Carbonate Calcium Chlorate Calcium Chloride 10% Aq Calcium Hydroxide 10% Aq Calcium Hypochlorite 10% Aq Calcium Nitrate 10% Aq Calcium Salts Calcium Silicate Calcium Sulphate Calcium Sulphide

Nylon

C G G

U G U U U U -

Teflon

U U U U U C C

U G G G U

G C C U U U G

Class V

U C C U C

-

U G G C G U

G C C C U U G

Class IV

G U

-

U U U

G C C G U U G

THERMOPLASTIC

Class III

C C C C C C C

G G G G G G G G G G G G G G G G G G G G G G G G G G G C G G G G G G G G G G G G G G G G G G G

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class II

C C

AGENT

Class I

U C C C

PVC

-

Polyurethane

U U U

Polyester

Class V

G G C C U C G G C G G U U C -

Nylon

Class IV

Acetaldehyde Acetic Acid, Glacial Acetic Acid, Less Than 10% Acetic Acid, Over 10% Acetic Anhydride Acetone Acetophenone Acetyl Acetone Acetyl Bromide Acetyl Chloride Acetylene Acrylonitrile Air (Under 20kgf/Cm2) Alcohols Aluminium Aluminium Acetate Aluminium Bromide Aluminium Chloride Aluminium Fluoride 20% Aluminium Hydroxide Aluminium Nitrate 10% Aqueous Aluminium Salts Aluminium Sulphate Aluminium Sulphate Alums Ammonia Gas, Cold Ammonia Gas, Hot Ammonia, Aq Ammonia, Liquid (Anhydrous) Ammonium Carbonate Ammonium Chloride Ammonium Hydroxide Ammonium Metaphosphate Ammonium Nitrate Ammonium Nitrite Ammonium Phosphate Ammonium Sulphate Ammonium Thiocyanate Amyl Acetate Amyl Alchol Amyl Chloride Amyl Chloronapthalene Amyl Napthalene Anethole Aniline Aniline Dyes Aniline Hydrochloride Animal Oils Antirnony Salts Apoclor Monsanto (Chlorinated Hydrocarbon) Aqua Regia Aromatic Hydrocarbons Arsenic Acid Arsenic Salts Askarel Asphalt <105 C Auto Transmission Fluid Barium Carbonate Barium Chloride Barium Hydroxide

THERMOPLASTIC

Class III

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Teflon

AGENT

Class II

TECHNICAL DATA B

CHEMICAL RESISTANCE TABLE

Class I

HYDRAULIC HOSES 52

TECHNICAL DATA

G G G G C C G G G G G G G G G G G G C C G G G G G G G G G G

G G G G G C G G G G G G U G G G G G G G G G -

G G G C U C G G G G U G C G G G G C C G -

G G G C U C G G G G U G C G G G G C C G -

G G U U G C C G G G C G U G G C G G G G -

G G G G G G G G G G G G G G G G

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


CHEMICAL RESISTANCE TABLE

U U C C U U G U U -

PVC

G U G G G -

Polyurethane

C C C

Polyester

C G

Nylon

G G G G G G G G G G G G G G G G G G G G G G G G G G U G G G G G G G G G G G G

Decalin Denatured Alcohol Detergent / Water Solution (Conc) Diacetone Diacetone Alcohol Diammonium Phosphate Dibenzyl Ether Dibutyl Ether Dibutyl Phthalate Dibutyl Sebacate Dichlorobenzene Diesel Fuel Oils Diesel Oil Light Diethanolamine (20% Conc.) Diethyl Ether Diethyl Phthalate Diethyl Sebacate Diethylamine Diethylene Glycol Di-Isobutylene Di-Isopropyl Ketone Dimethyl Aniline Dimethyl Formamide Dimethyl Phthalate Dioctyl Phosphate Dioctyl Phthalate (Dop) Dioxane Dipentene Dowtherm A and E Enamels Essential Oils Ethanol Ethanolamine Ether Ethyl Acetate Ethyl Acetoacetate Ethyl Acrylate Ethyl Alchol (Ethanol) Ethyl Benzene Ethyl Cellulose Ethyl Chloride Ethyl Ether Ethyl Mercaptan Ethyl Pentochlorobenzene Ethyl Silicate Ethylene Cellulose Ethylene ChlorhydrIn Ethylene Chloride Ethylene Diamine Ethylene Dichloride Ethylene Glycol Ethylene Oxide Fatty Acid Ferric Chloride Ferric Chloride Ferric Nitrate Ferric Nitrate 10% Aq Ferric Sulphate 10% Aq Ferrous Chloride Ferrous Nitrate

Teflon

U U U G C G G G C G C U U C U C G U U C G G G G G G G G C C C G G U -

Class V

G G G G G -

U C C G U C C C C C C U U G U U C U U U G G C G G G G G U U U G C G G -

Class IV

G

G C C -

U C C G U C C C C C C U U G U U U U U U G G C G G G G G U U U C C G G -

THERMOPLASTIC

Class III

U U G U G

U G -

U G G G G G G G C G C G G G G U C U G U G G G G C G G G U U U G C G G -

Class II

U G U C U U U G U C U U U U U U C U U G G U U -

G

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class I

G U C G G U U

PVC

Class V

C U G U G U U G U C U U U U U U

Polyurethane

Class IV

-

Polyester

Class III

G -

Nylon

Class II

G U C U C U U U U G G C C -

AGENT

-

G G C C U G

C C G

G G G G G G G G G G G G

U G U U U U G G G G -

C U G U G G U -

G G G G G G G G G G G G G G G G G G G

G G G G G G G G G G G G G G G G U G G G G C G -

C C C G C C C C G G C C C C U U U G C G G -

C U C G C C C C G G C C C C U U U C C G G -

U G C C U U G G C C U C U U U G G G G -

G G G G G U G G U G G G G G

G G G

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

TECHNICAL DATA

Caliche Liquors (Chile Saltpetre) Cane Sugar Liquors Carbitol Carbolic Acid (Phenol) Carbon Bisulfide Carbon Dioxide Carbon Disulphide Carbon Monoxide Carbon Tetrachloride Carbonates Carbonic Acid Castor Oil Caustic Potash (<20%) Caustic Potash (>20%) Caustic Soda (Sodium Hydroxide) <20% Caustic Soda (Sodium Hydroxide) >20% Cellosolve Acetate Cellosolve Butyl Cellulubes Celanese (Phosphate Ester Base) Cellusolves Union Carbide China Wood Oil (Tung) Chlordane Chlorinated Solvents Chlorine Gas, Dry Chlorine Gas, Wet (<20%) Chlorine Trifluoride Chloroacetic Acid Chloroacetone Chlorobenzene Chlorobromomethane Chloroform Chloronapthalene Chlorosulphonic Acid Chlorotoluene Chromic Acid 30% Chromium Salts Cider Citric Acid Coal Gas Cod Liver Oil Coke Oven Gas Compressed Air (< 290 Psi or 2000 Kpa) Copper Chloride Copper Chloride 10% Aq Copper Cyanide 10% Aq Copper Sulphate 10% Aq Corn Oil Corn Syrup Cottonseed Oil Creosote Oil Cresol Cresylic Acid Crude Petroleum Oil Crude Wax Cupric Sulphate Cutting Oil White & Bagley No. 2190 Cyclohexane Cyclohexanol Cyclohexanone Cymene

THERMOPLASTIC

Class I

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Teflon

AGENT

HYDRAULIC HOSES

TECHNICAL DATA

53

B


Polyurethane

PVC

G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

Polyester

G G G G G

Hydrogen Peroxide, Dilute Hydrogen Sulphate, Gaseous Hydrogen Sulphide, Dry Hydrogen Sulphide, Wet Hydrogluosilic Acid Hydrolube Union Carbide (Hydraulic Fluid Water Glycol Base) Irus Shell 902 Hydraulic Fluid (Water-Oil Emulsion) Iso Octane Isobutyl Alcohol IsocyanAtes Isopropyl Acetate Isopropyl Alcohol Isopropyl Ether Jp-4, Jp-5 Kerosene Ketones Lacquer Lacquer Solvents Lactic Acid Lard Lead Acetate Lead Arsenate Lead Sulphate Lead Tetramethyl Light Oil Lime Lime Sulphur Linoleic Acid Linseed Cake Linseed Oil Linseed Oil Liquefied Petroleum Gas (LPG) Lubricating Oils, Diester Base Lubricating Oils, Petro Base Magnesium Chloride 10%Aq Magnesium Hydroxide 10%Aq Magnesium Sulphate 10%Aq Maleic Acid Mercuric Chloride Mercury Mesityl Oxide Methane Methy Salicylate Methyl Acetate Methyl Alcohol (Methanol) Methyl Bromide Methyl Chloride Methyl Ethyl Ketone (MEK) Methyl Formate Methyl Isopropyl Ketone Methyl Methacrylate Methyl Sulphate Methylene Chloride Methylisobutylketone (MIBK) MIL-H-46170 MIL-H-5606 MIL-H-6083 MIL-H-83282

Nylon

U C C

C C C G C C G C C G G G C C C G G G G G G C C C U U U G G G G C G C

Teflon

G C U G G G G U G G G G U U U U G G C

C G G G G G

U U U C U C G G G G C G G G G G G G G G C G G G C G C G G C U G U

Class V

U C U

G U C C G G U

U U C U C G G G G C G C G G G G G G G G G G G G C G C C G U U G U

Class IV

C C G G -

-

U G U G G G G G G G G G G G G G G G G G G G G G G G G G G U U G U

THERMOPLASTIC

Class III

G U U U G U G -

C C U G G G G C U G G U G U G C G C U U C

-

G

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class II

U G

AGENT

Class I

U C

PVC

-

Polyurethane

U U U C -

Polyester

Class V

C G C C C C C G G

Nylon

Class IV

Ferrous Salt Solutions Ferrous Sulphate Fluoboric Acid Fluoboric Acid Fluorine Fluorosilicic Formaldehyde Formic Acid Freon 12 (Refrigerant) Freon 13 (Refrigerant) Freon 22 (Refrigerant) Fruit Juices Fuel Oil Fuel Oil (Aromatic Gas) 100 Octane Fuel Oil (Aromatic Gas) 100 Octane Fumaric Acid Furan Furfuran Furfural Furfuryl Alcohol Galic Acid (< 20%) Gas (Natural) Gas Oil Gaseous Hydrogen Gasohol Gasoline Gasoline (Aromatic) Gasoline (Nor-Aromatic) Gelatine Glucose Glue (Depends On Type) Glycerine, Glycerol Glycol To Wc Grease,Petroleum Green Sulphate Liquor Heavy Water (D20) Helium Heptane Hexaldehyde Hexane Hexene Hexyl Alcohol Hydraulic Oil Phos. Ester Blend (MIL L-7808) Hydraulic Oil, Auto Transmission Fluid Hydraulic Oil, Chlorine Base Hydraulic Oil, Ester Blend Hydraulic Oil, Ordinary Petro Hydraulic Oil, Phosphate Ester (FR) Hydraulic Oil, Silicone Oil Hydraulic Oil, Sodium Silicate Base Hydraulic Oil, Water & Petrol Emulsion (FR) Hydraulic Oil, Water Glycol (85c) Hydraulic,Oil, Water & Oil Emulsion Hydrobromic Acid Hydrochloric Acid V% Hydrocyanic Acid Hydrofluoric Acid, Cold Hydrofluoric Acid, Hot Hydrofluorsilic Acid Hydrogen (Gaseous) Hydrogen Peroxide, Concentrated

THERMOPLASTIC

Class III

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Teflon

AGENT

Class II

TECHNICAL DATA B

CHEMICAL RESISTANCE TABLE

Class I

HYDRAULIC HOSES 54

TECHNICAL DATA

C G -

U U U U

-

C U -

G -

G G G G -

G C -

G C -

G -

G G -

-

-

-

-

-

-

G

C

G

G

G U C G G G G G G G -

C U U U -

-

G

G G C G -

G G G G G G G G G G G G G

G G G G G G G G G G G G G G G G G G G G G G G G C G G G G -

G C G C C G G G G G G G G C G C G C G G G C C U U C G C -

G C G C C G G G G G G G G C G C G C G G G C C U U C G C -

U C U U G G G G G G G G G G G G C G U U U U U U U -

G G G U C G C G C U -

U U G C G G U U U G U G G G G G G G U U U C G G G G

G G U U -

G G G G G G G G G G G G G G G G G G -

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1


CHEMICAL RESISTANCE TABLE

G U U C U G G G G G G C G G G G G C G G G G

G U

U G U U C G C U U U U U

-

C G U G G U U U U U

G C G G G C G U U U U

PVC

G G G G G G G G G G G G G G G G G G G G G G

G -

Polyurethane

G G -

G U G U U U U U U U U -

Polyester

G G G G G G G G G G G -

G U C G G C G G C G G G U

Nylon

G G G

Potassium Permanganate (5%. Conc.) Potassium Sulphate Propane Propyl Acetate Propyl Alcohol Pydraul (Stauffer) F-9,150, 600, 625 Pyrethrum Pyridine Red Oil Salt Water (Sea Water) Saturated Steam Sewage Silicone Oils Silver Nitrate Skydrol Monsanto 500, 7000 Soap Solutions Soda (Sodium Carbonate) Soda Water Sodium Acetate 10% Aq Sodium Bicarbonate 10% Aq Sodium Bisulfite Sodium Bisulphate Sodium Borate Sodium Carbonate Sodium Chloride Solutions Sodium Cyanide Sodium Hydroxide <10% Sodium Hydroxide 40% Sodium Hypochloride 10% Sodium Hypochlorite Sodium Metaphosphate 10% Aq Sodium Nitrate 10% Aq Sodium Perborate 10% Aq Sodium Peroxide 10% Aq Sodium Phosphates 10% Aq Sodium Silicate 10% Aq Sodium Sulphate 10% Aq Sodium Sulphide Sodium Sulphite 10% Aq Sodium Thiosulphate (Hypo) 10% Aq Solution 2-4D DDT Preparation Hydroxy Quinoline Soybean Oil Stannic Chloride Stannous Chloride Steam Steam Stearic Acid Stearic Acid, Botanical Stearin Stoddard Solvent Styrene Sucrose Solution Sulphur Sulphur Sulphur Chloride Sulphur Dioxide Sulphur Trioxide Sulphuric Acid, 10%, Hot Sulphuric Acid, 10%. Cold Sulphuric Acid, 75%, Cold

Teflon

G G G U U U G G G U G C G C G G C C G C C C G G C C G G G C G

Class V

G G G G C C G U C U G G G G C C G G C G G U U G C U G U U G U G

Class IV

U U U U G -

G G G G C C U G U C U G G G G C C G G C G G U U G C U C U U G U G

Class III

U U C U G U -

-

G G G G G G U G C C G G G G G G G G G G G G U G G G U C G C G C G

THERMOPLASTIC

Class II

U U U U

G G

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Class I

G U G G U U U U U U U -

PVC

Class V

G G G G U G U G G G U U U G U U C U C U G U U U U U U G G G G G -

Polyurethane

Class IV

-

Polyester

Class III

U C G U U U U U U U C U

Nylon

Class II

G C G U C G G G G -

AGENT

G G G G G G G

U G G G G C G G G G G G G G G G G C G G G G G G G C U G G G G G U C C -

U G G C G C G U G G G G G G G G C C G G G G G G G U G G U C G U U U -

U G G C G G G U G G G G G G G G C C G G G G G G G U C G U C G U U U -

G G G U G U G U G G C G G G G G G G G G G G G G G G U G C G C G G -

G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1

TECHNICAL DATA

Milk Mil-L-2104 Mil-L-23699 Mil-L-7808 Mineral Oils Molasses Monochlorobenzene Mustard Naphtalene Naphtha Napthenic Acid Natural Gas Nickel Acetate 10% Aq Nickel Chloride Nickel Sulphate Nicotine Nitric Acid (Conc) Nitric ACid (Dil) Nitriuc Acid (Red, Fuming) Nitrobenzene Nitrogen / Argon Gaseous Nitrous Oxide Octyl Alcohol Oil Oil Of Turpentine Oleic Acid Oleum Spirits Olive Oil Ortho-Dichlorobenzene OS 45 Monsanto Hyd. Fluid (Silicate Ester Base) Oxalic Acid Oxygen (Liquid) Oxygen Gaseous Ozone Paint (Oil Based) Paint Solvents (Oil Base) Palmlitic Acid Peanut Oil Pentane Perchloric Acid Perchloroethylene Petroleum Oils (Refined) Petroleum Oils (Sour) Phenol (Carbolic Acid) Phenolates Phenols (Carbolic Acid) Phosphate Ester Base Oil Phosphoric Acid (70%) Phosphoric Acid 10% Picric Acid (Molten) Picric Acid (Solution) Pine Oil Pinene Plating Solution, Chrome Potassium Acetate 10% Aq Potassium Chloride Potassium Cyanide Potassium Dichromate Potassium Hydroxide (Potash) Potassium Nitrate

THERMOPLASTIC

Class I

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Teflon

AGENT

HYDRAULIC HOSES

TECHNICAL DATA

55

B


G C G G U G G

G G U -

PVC

G G -

G

U U -

Polyurethane

G C C C

U U U G G G G U U U -

Polyester

U U U U U G U

-

Nylon

U G -

U U U

Class V

U U U G G U U -

THERMOPLASTIC

Class IV

Sulphuric Acid, 75%, Hot Sulphuric Acid, 95%, Cold Sulphuric Acid, 95%, Hot Sulphurous Acid Tannic Acid Tar Tartaric Acid Terpineol Toluene Toluol Transformer Oil Transmission Fluid Type A Tributoxyethyl Phosphate Tributyl Phosphate Trichloracetic Acid Trichlorethylene Tricresyl Phosphate Trisodium Phosphate Solution Tung Oil (China Wood Oil) Turpentine Oil Ucon Union Carbide (Hydraulic Fluid Water Glycol Base) Urea Uric Acid Varnish Vegetable Greases Versilube Vinegar Vinyl Chloride Water @ 65째C Water Glycol Water, Normal Temp Whiskey White & Bagley No. 2190 Cutting Oil Wine Wool Oil Xylene Xylol Zinc Acetate Zinc Chloride 10% Aq Zinc Hydrate Zinc Sulphate 10% Aq

Class III

Legend: G = Good C = Conditional U = Unsatisfactory - No Data

RUBBER

Teflon

AGENT

Class II

TECHNICAL DATA B

CHEMICAL RESISTANCE TABLE

Class I

HYDRAULIC HOSES 56

TECHNICAL DATA

G G G

G G G G G G G

U U G G G G G G U G G G G

U U C G G C C C U U C C G

U U C G G C C C U U C C G

U C G G G U U U C C U G G

G G G G G G G G G G G G G G

G G G G G G G G G G G G U U

C C U G C G G G C C G C C

G C U G C G G G C C G C C

G G G U G G G G U U G G G

G G G G G

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.1



HYDRAULIC HOSES

ALPHANUMERIC INDEX

Description

Page/s 40

3130

Description High Pressure Non Conductive

Page/s 45

Description Ordering Assemblies

Page/s 3

ALPHANUMERIC INDEX

3800

44

High Pressure R8

46

PC25

27

3E80

45

High Pressure Thermoplastic

44

PC28PS

24

1 - Wire Braid

17

High Temp 2 Wire

20

PC35

28

2 - Wire Braid

19

High Temp R5

12

PC42

29

2SC

19

HTAB / HTFH

13

R1AT

17

30CT

37

IRFAW

9

R1ATFS

18

30CTX2

39

IRFWSDH

10

R2AT

19

3360X2

41

IROFSD

37AL

42

Isobaric Hoses

22 - 30 21, 47

37ALX2

43

Jacking Hose

3R80

46

JBF

3VEO

47

Jet Wash

Broad Spectrum Hose

37

JH70

7

31

R2ATHT

20

R5HT

12

R4HT

12

R8 hose

47

14 - 16

R12C Spiral Hose

33

21

R13C Spiral Hose

34

C21

22

JW210A

14

Safety Warning

1

C25

23

JW250 / 250A

15

Selection Guide

2-3

C35

25

JW400 / 400A

16

Stainless Teflon Hose

48

C42

26

Large Bore Hose

31

STH

48

C45

30

Low Pressure High Temp

11

Thermoplastic Hoses

Compact R8

44

Low Pressure Oil Hose

8

Truck Hose

12

Fast Find Table

4

MPH

8

Twinline 30CT

39

37 - 48

Fire Suppression Hose

18

Multi Purpose Hose

8

Twinline Non Conductive

Forklift Twinline

39

Non Conductive Hose

42

Waterblast Hoses

43

FRAS Air Water Hose

9

Non Conductive Jacking

47

WB1000

35

FRAS Air Water Suction

10

Oil Suction Hose

6-7

WB1100

36

35 - 36

Chemical Compatibility Tables Commence page 50

58

B

This page is part of a complete catalogue containing technical and safety data. All data must be reviewed when selecting a product. Pirtek reserve the right to change technical specifications without notice Rev 4.3


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