Step into the Future of Raw Material Inspection

The most hygienic and ergonomic solution available, MAXIMIZER RMI offers a perfect balance of accurate detection and targeted rejections to reduce waste and maximize yields, while the small footprint and modular design integrates easily into your production line. Advanced bone and metal detection with PXT™ maximizes product safety, enhances quality and reduces false rejects, further optimizing your process.

Drive productivity to the MAX with EaglePI.

“It’s basically a washing machine, so the product didn’t always come out in the same order that we put it in,” Behrs explains. “The ability to make sure our cook times are proper—not too long or too short—is very crucial to our process. So the ability to have first in first out is imperative, and the process we had did not give us that.”

Getting all the sausages in a row

The cook/chill concept, however, worked well, so Behrs and his team set out to find alternative systems to incorporate into the new production line. What they found was an FPS Spiral Immersion System (SIS) with an Intralox self-stacking belt.

With a large capacity of water (7,000 to 8,000 gallons in each of the heating and chilling tanks), the system provides a very consistent heat level, Behrs says. “And my product comes out exactly the way it went in,” he adds. “They’re coming in perfectly flat, they come out perfectly flat. We’ve been very, very happy with the outcome.”

Johnsonville had looked at similar systems from other companies, but FPS won out on value, availability, and efficiency. “Johnsonville is very good at looking at the new and innovation, and we’re work- ing with a lot of equipment out here that’s serial number one or two or three, so we’re kind of used to that,” Behrs says. “The system that was proposed to us through SIS, we thought was one of those upcoming systems that we really wanted to get ahead of and really understand how it works. So that was our deciding factor.”

Installation of the SIS was completed in January

2022. The system has a capacity of 3,500 lb/hr. Johnsonville, “which is probably 500 lb/hr faster than we’ll ever go,” Behrs says, noting throughput limitations in downstream equipment.

Because the SIS was serial number two, Behrs says, it was not without its challenges in the beginning. “But the FPS group have been fantastic to work with. They’ve had people out here anytime we’ve had any issues, and they’ve worked through the issues,” he says. “My mechanics have gotten very versed in this, so we’ve been able to collaborate with their engineering to come up with some solutions that they now have in place on both of our tanks.”

FPS Food Process Solutions www.fpscorp.ca

Compressor Controller

Designed to meet the demands of industrial refrigeration, the M&M Carnot compressor controller has a large panel-mounted PC touchscreen with a user-friendly menu structure and real-time, animated graphics. Utilizing the Windows-based PC Enterprise platform with an HMI interface, the V4 screw compressor microcontroller includes a multi-level security system with user tracking and provides isolated RS-422 communications. The controller is field-updatable with an industrial-grade USB port. V4 hardware is retrofittable into existing panels with minor software upgrades.

M&M Carnot | mmcarnot.com

Freezer Monitoring System

With the Linde remote monitoring system, users have online access to freezer data to obtain realtime information and historic data for managing the ongoing performance of their cryogenic freezers. The Cryoconnect RM system uses operational sensors to collect the data and then connects the sensor information with plant personnel and, when needed, a Linde technician. The operator interface provides a system overview, letting users see if the freezer is functioning properly.

Linde | linde.com

No other company combines the knowledge and experience in cold storage construction and warehousing that Tippmann Group offers. As owners & operators of more than 115,000,000 cubic feet of temperature-controlled space, Tippmann Group is your single source for cold storage excellence.

Family owned & operated since 1968

Cooling Chiller System

The Delta T Systems cooling chiller system uses ambient air to cool the process fluid. The Free Cooling Chiller system features advanced technology, including a state-of-the-art microprocessor controller for temperature control and an integrated free cooling module that enables the use of ambient air. It has a modular design that simplifies installation, maintenance, and customization to meet the needs of each application.

Delta T Systems | deltatsys.com

REFRIGERATOR/FREEZER MONITORING SYSTEM

With the cloud-based Sensaphone monitoring system, operators can monitor refrigerator and freezer temperature, as well as ambient room temperature, humidity, vibration, carbon monoxide, carbon dioxide, water leaks, power failure, and unauthorized access. If a sensor reading moves outside the preset range, the Sentinel system sends a notification via phone call, text, or email to designated personnel. Using a mobile device or computer, operators can access real-time data, check status information, change settings, disable alarms, and readjust temperature limits via the Sensaphone app. Cellular and Ethernet versions, housed in a NEMA 4X enclosure, are available.

Sensaphone | sensaphone.com

Transfer System

Incorporating personalized robotics and customized tooling, the R.A Jones transfer system o ers pouch size change flexibility. Placed on a magnetic shuttle, the intelligent Flexible Transfer System (iFTS) automatically responds to substitute another shuttle in its place in some scenarios. The standard frame mounting, guarding, and overhead enclosures can be adapted around other machines in the line, while the lower frame mounting enables the integration of conveyors and other equipment. The system is suitable for a variety of products, including bulk packs and dry foods, such as snacks, cereal, and candy.

R.A Jones | rajones.com

Elevator System Buckets

PPM Technologies split buckets provide the ability to fill each “split” with a di erent grade of nuts. The buckets, which seamlessly integrate into existing bucket elevator systems, allow nuts that have already passed through an optical sorter to be recirculated to the bucket elevator for further sorting. The nuts are refined to meet the desired grade by providing another pass through the sorter.

PPM Technologies | ppmtech.com

Oil Removal System

The Reyco Systems oil removal system incorporates swirl tube technology; the swirl tube can be arranged in a number of installation configurations. Its internal hot oil rinse system includes a dedicated pump and skid that provide the correct oil pressure and flow at each rinse nozzle to clean the suction plenum, drain pans, swirl tube separation chamber, and other areas. The doors of the EcoMiser Elite system have shut-o switches as standard.

Reyco Systems | reycosystems.com

GRAPHALLOY®

• Withstand harsh, corrosive washdowns

• Self-Lubricating

• FDA Acceptable

• Can operate submerged

• Reduce maintenance and downtime

• Withstand temperatures up to 1,000˚F (535˚C)

Universal Controller

Suitable for installation in fully and partially automated processes, the Gericke universal controller integrates with enterprise resource planning (ERP) automation software, manufacturing execution system (MES) process control software, programmable logic controllers (PLCs), and Internet of Things (IoT) networks. The GUC-F universal feeder controller automates control over the weighing, dosing, and feeding of powders, pellets, mixtures, and other dry bulk materials. Up to four feeders on up to four different processing lines can be controlled, monitored, and adjusted from a single HMI screen.

Gericke USA | gerickegroup.com

Hygienic Valves

Modular in design, Alfa Laval hygienic valves feature double-seat technology with seat lift to simultaneously route two different fluids while keeping them separated to provide protection against the intrusion of harmful microorganisms. The top-loaded valves handle high pressure without the risk of pressure shocks, and are certified according to FDA, 3A, and other recognized standards. The Alfa Laval Unique Mixproof CIP valve manages the flow of cleaning media during clean in place, while the compact Unique Mixproof Process valve is configurable and comes in a variety of sizes to meet fundamental hygienic processing requirements.

Alfa Laval | alfalaval.com